KESSEL SE CN / SE CNS – Self Disposal Grease Separators Size
Contents
1. a KESSEL 3 Technical Data SE CN NS 20 25 SE NS 20 7 KESSEL 3 Technical Data SE CNS NS 2 10 Access opening total volume _ weight Nominal size DN 0 x b b1 hi h2 h3 in liter in kg Art NS 2 100 110 1760 930 1330 1230 1300 1700 6001 97 93202 00 5 1 5 NS 4 100 110 1830 930 1330 1630 1700 2100 950 128 93204 00 5 1 5 NS 7 150 160 2230 1300 1700 1630 1700 2200 14501 186 93207 00 SE1 CNS NS 10 150 160 2230 1300 1700 1730 1800 2300 1600 192 93210 00 SE1 CNS a KESSEL Nominal size DN NS 15 200 NS 20 200 NS 25 200 3 Technical Data SE CNS NS 15 25 Access opening I X b b1 h1 h2 h3 200 3602. 2 0 OV 0 2 957 5 5 ONf H3HOIS yous LYVLNOM VLSZISH rel S IE FES Woo wm n EL jeuondo Moos xeu ZH0S 0 2 eyueueA enb ejgrissod ebeyneyo ejqissod jueueA Aq Ajuo yons DuijeeH Q 3 LNVISVA 198 YNN 15 3 gt a KESSEL 11 5 Electrical Connections 5 2 Control unit 2 The type plate is the right outside of the control unit Fig 1 Control unit description D Control unit identification code Control unit article number IK KESSEL 3 Voltage and frequency Bahnhofstra e 31 Amperage D 85101 Lenting Protection class S Control unit serial number 260 Control unit replacement number Q pacem 363 322 363 402 9 Electrical protection class CE symbol 1 Disposal symbol do not dispose in normal trash 3 Ue 400 50 Hz 2 Hardware status code le 63 10 0A o IP 54 5 3 Outputs Potential free contact Change over contact Closing contact Opening contact max 42 0 5 Amp SerNr RevStd Made in Germany 2 Optional remote alarm Connection optio
3. 13 5 6 Functions steps of the disposal procedure page 13 5 7 Setting parameters 13 6 G mmissioning page 14 EN odio page 15 B Malfunction page 17 9 Maintenance 0002 042 042 page 18 10 Guarantee_ 21 11 Important contacts Info 225255 page 22 12 Separator characteries tk eee eee page 23 KESSEL 2 1 Application This grease separator is designed to separator grease and sludge from the wastewater stream of a private or public kit chen The outlet of this grease separator can be connected to pri vate or public sewers The separation of grease and sludge from the wastewater stream is handled by gravity alone 2 2 System description Inlet DN 150 DA160 mm 2 Outlet DN 150 DA160 mm Connection for heating rod heating road is optional Sludge transfer pump amp Sludge and Grease tank Control unit Access Grease disposal pipe Sludge disposal pipe Grease mixing lever Internal ventilation Grease disposal valve amp Sludge disposal valve amp Heating dome SE NS 7 jd 9 KIJ SN S i N i N D i Y 944 3 Technical Data
4. 3 1 Electrical data 230 V 50 Hz 1700 Watt Current Total power requirement IP 54 10 amp Protection class Fuse requirements Heating dome 1200 Watt 230 V 50 Hz Sludge rinsing pump 500 Watt 230 V 50 Hz a KESSEL 3 Technical Data SE CN NS 2 7 3 2 Dimensioned drawings DN 150 DA160 mm 2 Outlet DN 150 DA160 mm Connection for heating rod heating road is optional Sludge transfer pump Sludge and Grease tank Unit control Access Grease disposal pipe Sludge disposal pipe Grease mixing lever Internal ventilation 42 Grease disposal valve Sludge disposal valve Heating dome a KESSEL 3 Technical Data SE CN NS 10 15
5. Follow the accident prevention regulations Dispose ofthe collecting barrels using an approved efflu ent disposal company An application form for a maintenance contract is avai lable from the KESSEL Customer Service Department Subject to technical alterations KESSEL Maintenance instructions for KESSEL 5 grease separator plants The person carrying out maintenance must be familiar with the operation of the plant A spare seal for the heating cover of the corresponding plant should be taken to the site so that this can be changed if necessary When opening the fat separator bad odours must be ex pected Preparation 1 It must be ensured that no wastewater runs into the fat separator during maintenance work inform the operator 2 Dispose of fat and sludge in accordance with the opera ting instructions abide by the heating times Maintenance work on the Sludge trap 1 Open the cover to the sludge trap and remove all the water from inside e g by having it pumped out by an efflu ent disposal company 2 Checkthe sludge discharge valve for obstructions clean the inner discharge area and remove any possible blocka ges caused by larger objects 3 Wash down the inner walls of the sludge trap with warm clarified water free them from any contamination and depo sits and clean them 4 Check the feed to the sludge trap for obstructions and de posits and clean if neces
6. Settings Hs 5 3 1 2 Mixing 3 1 2 1 Duration Setting the rinsing function In Menu 3 1 3 on the control unit the day of the week that rinsing should take place can be set Here you can also set the time of day that the rinsing should be begin and also the duration of the rinsing 3 Settings 3 1 ParametersH3 1 3 Rinsing 3 1 3 1 Every day 3 1 3 2 Monday 3 1 3 3 3 1 3 8 Sunday 13 a KESSEL The following steps must be taken before the grease sepa rator is placed in operation 6 1 Cleaning All debris should be removed from the separator 6 2 Filling Insure that both hand valves connected to the grease and sludge storage tanks are in the closed position Completely fill the grease separator with clean cold water when water begins flowing out of the outlet the separator is completely full of water The separator is normally filled by simply run ning a faucet which is connected to the grease separator 6 3 Ventilation The heating dome of the separator must be ventilated This is accomplished after the separator has been completely filled with water by opening the hand valve of the disposal pipe connected to the grease storage tank As soon as water begins flowing into the grease storage tank the hea ting dome has been ventilated and the hand valve can be clo Sed again 6 4 Electrical connection The electrical
7. not ventilated equip room with proper ventilation 17 a KESSEL 9 1 The system must be checked for leaks at start up and at regular intervals afterwards e g every month or during dis posal 2 The transparent hoses must be cleaned at regular inter vals For this purpose they can be removed and rinsed out with warm water 3 The sludge trap and the overflow must be checked for the build up of layers of fat visual inspection through the cover of the sludge trap and the cleaning ports If necessary the running periods of the circulation system will have to be in creased 4 An inspection must be carried out once per year as the need arises or more often For this purpose the plant must be completely emptied and cleaned out The condition of the sludge trap and the separator must be checked from inside and outside We recommend having this work done by a company specialising in this type of work Our Customer Ser vice Department can arrange contact with an appropriate company for you 5 In regard to the implementation of the legal requirements and controls we recommend that all operators document all work carried out on and all events taking place at the sepa rator in an operator s log book and that they keep all paper work relating to disposal as evidence Notes Fix the operating instructions in the vicinity of the sepa rator Follow the safety instructions
8. connection to the heating dome must be made on site This is accomplished by simply plugging in the sup plied connection cable 6 2 Hand over instructions Before the separator is handed over to the customer the following steps should be taken Visual inspection of the entire system to insure the system has been properly connected and that the system is wa tertight Customer should be advised about the operation mainte nance and disposal of the grease separator A mock disposal should be demonstrated so that the customer is aware of how grease and sludge should be disposed into the storage tanks a KESSEL 7 Disposal Tips to reduce odour release during operation and disposal of the grease separator 1 When changing disposal tanks the cover should be switched 3 Any spills should be cleaned as soon as possible and properly connected as fast as possible 4 Full storage tanks should be taken away as soon as possible 2 Insure that the covers inlet connection and ventilation Recommended is that the tanks are not stored for longer than connection are properly connected 4 weeks Barrel change Exchange barrel with screwed cap used as a closure for trans port Screwed cap Exchange barrel fit ted with filling head for sludge 2 Ventilation stub 3 Filling connection 4 Filling head Exchange barrel fit ted with filling head for fat 2 Ventilation stub 3 Filling co
9. 0 1200 1650 1730 1800 2300 200 4100 1300 1750 1730 1800 2300 200 4600 1400 1850 1730 1800 2300 total volume in liter 2950 3650 43501 weight in kg Art 485 93215 00 SE1 CNS 505 93220 00 SE1 CNS 535 93225 00 SE1 CNS KESSEL 4 Installation and Assembly 4 1 Installation information The separator is shipped in large components for connection on site This connection is normally handled by a local service com pany On site set up information Safety information in this manual as well as local interna tional safety regulations should be followed Improperly operating this grease separator may result in odours escaping which could cause a nuisance It is re commended that this separator is installed in a separate ventilated room If building access is limited the larger components of this separator sludge tank and grease tank can be disassem bled if required Due to the operational weight of the grease separator the floor in which the separator is to be installed should be capable of handling the required loads This separator should be installed on a flat floor in a frost free weather protected room For proper operation of the separator temperatures in the room where the separator is to be installed should not be lower than 15 degrees Celsius Separators containing connection components should be connected on site to a maximum torque of 7 Nm Th
10. INSTALLATION AND USER S MANUAL KESSEL SE CN SE CNS Self Disposal Grease Separators Size NS 2 4 7 10 15 20 and 25 KESSEL SE CN Self Disposal Grease Separators Size NS 2 4 7 10 15 20 and 25 Product Advantages Low weight offers easy handling and installation E Separate disposal of grease and sludge Fully corrosion resistant PE Art Nr 99210 00 41 Edition 03 2012 KESSEL DANGERS WARNING NOTICE 1 Safety Information All personnel for the installation assembly operation maintenance and repair of this sy stem must have the proper training and qualifications Proper installation and operation of this system is required Technical limits of this system may not be exceeded Observe all local national norms and safety regulations during the installation assembly operation maintenance and repair of this system Gases and fumes may pose a suffocation infection and explosion hazard Hazards from falls slips Drowning Infections from germs and contaminated wastewater Physical and mental strain due to working in dark tight areas Not following this operational manual or local national safety regulations could result to damage of the system physical injury or even death This system is made up of individual components During the installation maintenance inspection or repair of any of these individual components the entire system shou
11. e inlet and outlet of the separator must be connected to the main kitchen drainage pipe observe DIN 1986 and DIN 4040 The main kitchen wastewater pipe should have a slope of atleast 1 50 No vertical drainage pipe should be connec ted within 1 meter of the separator inlet Vertical drainage pipes entering the horizontal drainage pipe before a grea se separator should not be connected with T fittings or 90 degree fitting these connections should be made with two 45 degree fittings Important requirements for odour free grease separator operation The inlet and the outlet of a grease separator should be pro perly ventilated to assure odour free operation of the grease separator This ventilation connection should be as close to the inlet of the separator as possible If there is ventilati on connection within 10 meters of the separator inlet then a ventilation connection must be made This ventilation should go directly to ambient air roof connection All floor drains connected to the wastewater pipe entering the grease separator should be equipped with a sludge sedi ment trap Larger objects such as utensils or bones could lead to the malfunctioning of the separator s pumps or val ves 4 2 Assembly Grease and sludge disposal tanks Connect the inlets of the grease storage tank and the slud ge storage tank to the see thru disposal lines provided with the separator Connect the ventilation inlets of the grease s
12. e storage tank Allow sludge to flow into the sludge storage tank 5 until eit her the tank is full or clear water begins flowing into tank Close hand valve 13 In the case that the first sludge tank is full close the hand valve change the sludge storage tank re open the hand valve and continue disposal Step III Sludge transfer not for version Euro SE After the grease and sludge have been emptied in their ap propriate storage tanks it is recommended that sludge a KESSEL which may have entered the grease separation area of the Separator is pumped back into the sludge tank This is done by simply pressing the RINSING button on the control unit The sludge transfer pump will run as long as the button is pressed Keep the button pressed for approximately 10 seconds and then release the button The sludge transfer process is now complete Q Inlet DN 150 DA160 mm Outlet DN 150 DA160 mm Connection for heating rod heating road is optional Sludge transfer pump 5 Sludge and Grease tank 6 Unit control Access Grease disposal pipe 9 Sludge disposal pipe Grease mixing lever Internal ventilation Grease disposal valve Sludge disposal valve Heating dome 8 Malfunction The following information may be helpful in troubleshooting problems on site Grease disposal Problem Reason Solution little or no grease flows into preheating of the grease was too shortor le
13. l unit from power 5 6 Functions Steps of the disposal procedure The control unit is set up for automated or manual operation Manual operation has the priority over automated operation If manual operation is activated the automated operation is de activated internally set automated procedures will not start 0 System info 1 Information 2 Maintenance 2 1 Manual operation 3 Settings 2 2 automated operation 2 3 SDS Self Diagnosis System 2 4 Service dates 2 5 Activating the RemoteControl Note For proper disposal of collected grease the heating function should berun for at least 2 hours before disposal During the last minute of heating the mixing motor should also run If the automated heating times are changed the mixing times should be changed accordingly 5 7 Setting parameters Note When programming the heating mixing times be sure that no times run into the next day For example if heating be gins at 22 00 it should end at 23 59 Setting the heating times In Menu section 3 1 1 the day on which heating should occur can be set Also here the starting time of the heating and the du ration of the heating can be set 3 Settings 3 1 ParametersH3 1 1 Heating 3 1 1 1 Every day 3 1 1 2 Monday 3 1 1 8 Sunday Setting the mixing function In Menu 3 1 2 mixing the mixing duration can be set 3
14. ld be shut down before any work is undertaken This system operates on electrical power and also contains moving parts as well as an el ectrical heating system Improperly operating or handling this system could result in da mage to the system or injury or death to the operation When the system is initially connected to a power source the sludge pump or the heating elements may immediately begin to operate Keep away from the separator during the el ectrical connection Make sure that the separator is completely installed and all necessary connections are made before the system is connected to power iki KESSEL Table 5 1 Safety Information 2 2 General 2 1 APPIIGAtON page 4 2 2 System description 4 3 Technical data 3 1 epe page 4 3 2 Dimensioned drawings SE CN page 5 Dimensioned drawings SE CNS page 8 4 Installation and Assembly 4 1 Installation information page 10 4 2 hiccup le page 10 5 Electrical connections 5 1 Wining diagram 2 page 11 5 2 Control UMN aaa aaa page 12 5 3 M jo Re C c page 12 5 4 Control unit settings socie uon 13 541 General ett page 13 5 4 2 Programming the funktions page 13 5 5 eiie uf
15. n SachNr 363 310 Article Number 20162 for a remotely installed audible alarm Fig 2 KESSEL gt 5 Electrical Connections 5 4 Control unit settings 5 4 1 General The following functions are controlled by the control unit gt Rinsing Euro Norm grease separators do not have the rinsing function gt Heating gt Mixing These functions are automatically started and ended accor ding to the programmed settings The systems components electronic parts can also be operated manually by using the control unit See Menu 2 1 5 4 2 Programming the functions The time of day date and disposal program has been factory set 5 5 Operation The control unit has a Start and Stop button for ma nually controlling the disposal and a button for acknowled ging any alarms The current operating status of the se parator is displayed by an LED an alarm malfunction LED 2 and a function LED The control unit can be ope a by using the Up44 Down Y ESC and OK buttons Please follow the operating manual 9 Before conducting any work on the control unit be sure to disconnect it from its power source 9 see safety instructions Fettabscheider Grease Separator SE Operation LED 2 Alarm LED 3 Alarm button 4 Pump operation LED 5 START STOP 6 digital display C Navigation buttons Up down ESC OK Operating instructions 9 Disconnect contro
16. ngthen grease heating time storage tank not done at all preheating of the grease was too short or lengthen grease heating time not done at all room temperature under 15 degrees Celsius increase room temperature or increase heating time debris in grease disposal hose install sediment trap in floor drains and sinks connected to grease separator air trapped in heating dome area ventilate heating dome according to this manual Sludge disposal Problem Reason Soulution little or no sludge flows into sludge disposal hose blocked storage tank disassemble and clean disposal hose dispose of sludge more frequently completely empty sludge tank and clean debris blocking valve or disposal hose install sediment trap in floor drains and sinks connected to grease separator grease layer in sludge very little wastewater amount high amount sludge should be transferred more frequent separator of grease ly using the RINSING button on control unit Odour nuisance Problem Reason Solution odours drainage pipe not completely tight inspect drainage piping and replace gaskets if necessary ventilation not in place install proper ventilation ventilation pipe too small separator cover storage tank inspect covers and gaskets cover not odour tight replace if necessary full storage tank not disposed of timely remove full storage tanks more frequently room air tight
17. nnection 4 Filling head Cap nut Exchange barrel with filling head raised The space released is sufficient for resi dual liquid from the hose to run into the top of the barrel 15 KESSEL 7 Disposal 3529 2 1 1 Sludge separator i ud D a 8 5 5 58 I SN m d m Grease separator EY Step I Grease disposal Turn on the heating dome 12 by pressing the heating START button on the control unit 6 The heating cycle will run automatically for the pre programmed amount of time re commended heating time of 2 hours After the heating cycle is finished manually turn the hand lever 10 for approximately 1 minute Open the hand valve on the grease storage tank 12 Allow grease to flow into the grease storage tank until eit her the tank is full or clear water begins flowing into tank Close hand valve the case that the first grease tank is full close the hand valve change the grease storage tank re open the hand valve and continue disposal Step II Sludge disposal Open the hand valve 13 on the sludg
18. o the entire product or unit KESSEL products are warranted for a period of 24 month This warranty period be gins on the day the product is shipped form KESSEL to its cu stomer The warranty only applies to newly manufactured products Additional information can be found in section 377 of the HGB In addition to the standard warranty KESSEL offers an addi tional 20 year warranty on the polymer bodies of class II fuel separators grease separators inspection chambers wa stewater treatment systems and rainwater storage tanks This additional warranty applies to the watertightness usability and structural soundness of the product Arequirement of this additional warranty is that the product is properly installed and operated in accordance with the valid installation and user s manual as well as the corresponding norms regulations 2 Wear and tear on a product will not be considered a defect Problems with products resulting from improper installation handling or maintenance will also be considered a defect Note Only the manufacturer may open sealed components or screw connections Otherwise the warranty may become null and void 01 06 2010 21 a KESSEL 11 Important contacts Info Separator Type KESSEL Art Production Date Project description Building services supervisor Address Telephone Fax Planner Address Telephone Fax Contracted plumbing company Address Telephone Fax Sy
19. sary 5 Check the outlet of the rinsing line and clean if necessary 19 KESSEL Maintenance instructions for KESSEL 5 grease separator plants Maintenance work on the grease separator tank 1 Pump the water from the grease separator tank to the sludge trap using the rinsing pump until the sludge trap is completely full 2 WARNING Isolate the control box from the power supply before starting work The electrical heating cover can now be removed In order to do this release the electrical plug connection s the transparent hose and the heating cover fasteners Remove the heating cover 3 Have the residual water pumped out by for example an effluent disposal company 4 Wash down the inside of the grease separator tank and the heating cover with warm water and clean them ca refully removing any deposits 5 Flush through the transparent hoses with warm water and clean them 6 Clean the pipe connections between the sludge trap and the fat separator tank rinse and clean the discharge val ves rinse pump and special covers for the disposal bar rels and check for obstructions 7 Check the heating cover seal for any possible damage and exchange if necessary Clean and grease the surfa ce of the seals and re install the heating cover 8 Reassemble the plant Maintenance work on the rinsing pump WARNING Isolate the control box from the power supply 1 Shut off the rinsing system
20. seq a KESSEL
21. stem operator owner Address Telephone Fax Other remarks The system operator and those responsible were present during the commissioning of this system Place Date a KESSEL 22 12 Separator characteristies A General information Installation area Type Production number B Technical data Weight kg EN Size Material C Electrical data Voltage Connection value Protection rating Fuse requirements D Equipment Pump Valves Sampling device Accessories Production Year Length x width x height Approval Sludge trap volume total volume Control unit Grease level sensor Grease sludge storage tanks Heating element E Final inspection This unit hs been checked before leaving the factory Watertightness Electricity Function Completeness of System Date Name of examiner Stamp iki KESSEL Separator characteristics JO eui 1 Buns 0 10 pexoeuo seu 514 4 uonduoseq uonduoseq suoisueuulq uonduo
22. torage tank and the sludge storage tank to the proper connection on the main body of the separator Pipe connection Connect the inlet and outlet of the grease separator to the main wastewater pipe from the kitchen Final checks Make sure all connections have been installed properly and are secure Hand valves connected to the grease and slud ge tanks should be in the closed position a KESSEL 5 Electrical Connections 5 1 Wiring diagram 4nejdeo dwal Josues duie diat 2 109916 jeuondo T eouejsip e MOS 0061 jeuondo 2 0 OV A0 Z ZHOS A0 Z ZH0S ZHOS OV edulog J92urJ 4neBuejoyy abeyneyo ep neejueyy ysnj4 SSNTHOSNV AdNNd1NdS S3HOSIIN ZLAN S gt E Hajos Fol 3 gt mens HB scum 9382 0125 Wed 3 ag m 3572 O 54 5 L1 Hsm AZL Z 5 5 gt 5 998 2 5 GAE No IET ug ESE ee ee 4 i FCR Hira sal nn Pomp es 765 L HoN reuondo ZHOS m WS 0 xew 00SL ZHOS 3 zg oejuoo eigisn esnj
23. valve release the electrical plug connection and place a flat container underneath to catch the water from the rinsing line 2 Slacken the screwed fasteners in the feet of the motor and remove the impeller pump 3 Clean the impeller and free the pump from any blocka ges that may be there 4 Reassemble the pump open the valve and check that the pump is operating properly check flow Re commissioning 1 Check the whole plant for leaks 2 Re start the KESSEL SE grease separator plant in accordance with Section 4 1 KESSEL 20 10 Warranty 1 In the case that a KESSEL product is defective KESSEL has the option of repairing or replacing the product If the product remains defective after the second attempt to repair or repla ce the product or it is economically unfeasible to repair or re place the product the customer has the right to cancel the order contract or reduce payment accordingly KESSEL must be notified immediately in writing of defects in a product In the case that the defect is not visible or difficult to detect KESSEL must be notified immediately in writing of the defect as soon as it is discovered If the product is repaired or re placed the newly repaired or replaced product shall receive a new warranty identical to that which the original defective product was granted The term defective product refers only to the product or part needing repair or replacement and not necessarily t
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