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2500 user manual - Family Go Karts

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1. 6 N Ll m e 19 vason el Ep 18 WIRING DIAGRAM ENG NE I ONA BX rm gt mere 3 tr s 246 I ae ee black whit___ red LA TCI od ET yel I ow green 3 sed red yel ow green GENERATCR E ri socket Gn ap ack black bl ack yellow Mal function anp yellow QO NOTE While the light tum on showing no output power please switch off the machine Probably problem and settle 1 Output voltage over to tolerance Protector works Try to restart 2 Short current Check circuit solve problem then restart 25 SPECIFICATION MODEL DY1500LI DY1500LBI Type High frequency permanent magnet generator Max Output 1 5KVA 12kVA x Rated Output 12kVA 10kVA q AC Voltage 110 220 240 Frequency 50Hz 60Hz 50Hz 60Hz Phase single Power Factor cos 1 0 Degree of Protection IP23 Model MH82 Type Air cooled 4 cycle OHV Gasoline Engine BorexStroke mmxmm 52x38 Displacement 80cc Max Output 2 4HP 3600mm Fuel Regular Automobile Gasoline 2 Fuel tank Capac
2. DY1000L DY1000LB DY1000LB e OMVENGINE ss j E BRUSHLESS e DY1500L DY2500L DY6500LXT DYGSOOLXT OL TMETER e rig ate la iH En e 48 8 o 3 2 DY4500L DY5000L ENG SW Dy 4500L VOLTMETER AC SW JAC 220V E VOLTMETER AC SW e sr Il Jo e o D EF1600L EF2600L EF6600LE EF2600L SEA gt j BRUSHLESS OIL WARNING OIL WARNING 45
3. Dry Weight 87 Kg 90 Kg 165 Kg 88 Kg 9 WIRING DIAGRAM Remark Specifications subject to change without prior notice DY1000L DY1000LB DY1000L1 CONTROL BOK yel ow green Engi ne bl ack whit e rog ET yel ow green D red de av Ut DC prot ect or Eon C yel I ow green ESE t E Ue bl ack j 71 bl ack bl ack yel ow 22 yel ow EET DY1500L DY2500L EF1600L EF2600L Single Voltage Type EG C BOX CB N BAK BLUE YELLON YELLON SN T BAK BLACK VH TE_ BLACK WI TE ler x 373 se ENG SW MS b BLACK VH TE TCI YELLOW GREEN GR E YELLOW GREEN FD x FED Di Ut AC SN Dao SMS IE E b o 71 BLACK BLACK YELLON 22 YELLON 21 4500 DY5000L DY6500L EF4600L EF5200L Single Voltage Type
4. ENGINE TROUBLE SHOOTING Condition Probable Cause Corrective Action Loose spark plug Tighten plug properly Insufficient Loose cylinder compressi n head bolt Tighten bolt properly Damaged gasket Replace gasket Insufficient Engine Fuel systems problems Pulling speed for Pull rope sharply won t start starting rope No fuel supplied Forel oreign matter in Low engine to combustion fuel tank Clean tank output chamber Clean fuel line with Clogged fuel line Engine run dealer s advice erratically No fuel in tank Supply fuel Fuel shutoff not 0 pen valve open Spark plug dirty Remove carbon Electric systems with carbon or or wipe up spark problems wet with fuel plug _ Sufficient Improper Damaged replace spark compression spark spark plug plug Combustion H Faulty magneto chamber supplied with fuel proper Consult dealer adjustment of carburetor Prope Spark Insufficient Pull rope pulling speed for harpl starting rope sharply Improper grade Check fuel of fuel used Overloadi AS Check the working condition Overheating GENERATOR TROUBLE SHOOTING 13 Condition 1 Probable Cause Tripped circuit Corrective Action breaker No AC output Indicator light ON Poor Connect
5. EG C BOX OS BAK BLUE YELLOW YELLOW AG f BLACK OD PL OSU BLACK WH TE BLACK WH TE ETE sep m sp 31 ENG Sw BLACK VH TE OT Cl YELLOW GREEN GR 1 YELLOW GREEN ET 3 D1 C Ut FC i dar Psp e u2 BLACK YELLOW GFEEN 21 BLACK BLACK YELLOW l C 2 YELLOW DY5000LX DY6500LX DY6500LXB EF6600LE E G C BOX OS lt max BLUE YELLOW YELLOW y 2 BLACK osu BLACK VHI TE BLACK VHI TE PL ENG sw fr ETE PFa RED BLACK VHI TE A al YELLOW RED Di RED D3 5 BLACK VHI TE t P YELLOW RED FUSE g RED RED Lets RED VAI TE RED WI TE BATTERY pen YELLOW GREEN GR T RED E RED RED T 107 1 AC SW D FC M t VW EN ka S t MC BLACK se u2 YELLOW GREEN z B ACK BLACK BLACK z YELLOW GE YELLOW F 6 DC SOCKET s s 2 DC lt D2 STR 1 sax BLACK Y CB 22 DY6500LXT E G BOX
6. 3 NOTE Pre operation checks should be made each time the generator is used PRE OPERATION CHECK CHECK ENGINE FUEL WARNING Check fuel level at fuel level gauge If fuel level is low refill with unleaded automotive gasoline Be sure to use the fuel filter screen on the fuel filter neck Recommended fuel Unleaded gasoline Fuel tank capacity Model Full DY1000L DY1000L1 DY1000LB DY1500LLDY1500LBI 4 8 liters EF1600L EF2600L DY1500L DY2500L 12 liters DY4500L DY5000L DY6500L DY6500LX DY6500LXT 22 liters EF4600L EF5200L EF66000L EF6600LE 22 liters Do not refill tank while engine is running or hot Close fuel cock before refueling with fuel Be careful not to admit dust dirt water or other foreign objects into fuel Wipe off spilt fuel thoroughly before starting engine Keep open flames away Full E Empty 2 CHECK ENGINE OIL Before checking or refilling oil be sure the generator is put on a stable and level surface with engine stopped Remove oil filler cap and check the engine oil level If oil level is below the lower level line refill with suitable oil to upper level line Do not screw in the oil filler cap when checking oil level Change oil if contaminated Oil capacity LILLE Model Full DY1000L DY1000L1 DY1000LB DY1500LI DY1500LBI 04 liters EF1600L EF2600LDY1500L DY2500L 0 6 liters DY4500L DY5000L DY6500L DY6500LX DY6500LXT 1 1 liters EF4600
7. Specifications subject to change without prior notice 19 MODEL DY6500L DY6500LX DY6500LXB DY6500LXT Revolving Field Self exciting 2 poles Type Brush Brushless Single phase Three phase AC Votage 50Hz 220V 230V 240V 230 400 5 60Hz 110V 120V 220V 240V 110 220V 120 240V 240 416 E Max Output 50Hz 5 5KVA 5 5KVA 5 0KVA 5 5kVA 60Hz G 5kVA G 5kVA 5 5kVA G 5kVA Rated Output 50Hz 5 0KVA 5 0KVA 4 5KVA 5 0KVA 60Hz 5 5KVA 5 5KVA 5 0KVA 5 5kVA Voltage Regulator Condenser Type AVR Power Factor 1 0 08 DC Output 12V 10A Option Model HM188F HM188FE HM188FE HM188FE Type Air cooled 4 cycle OHV Gasoline Engine BorexStroke mmxmm 88x64 Displacement 38966 Max Output 13 0HP 4000rpm Fuel Regular Automobile Gasoline 2 Fuel tank Capacity 22 liters 22 liters 14 liters 22 liters Rated Continuous 50Hz 10 5 hours 9 2 hours 8 2 hours 8 2 hours Operation 60Hz 9 0hours 8 5hours 7 0 hours 7 0 hours Lubricating oil Engine Oil SD Class or Higher Lubricating oil Capacity 1 1 liter Starting System Recoil Starter Recoil Self Starter Ignition system TCI Spark Plug Type F6RTC BPR 4ES NGK Net dimension LxWxH 670x510x510mm 910x520x680 699x510x532 Overall dimension LxWxH 700x530x550mm 990x580x820 720x530x550 Z Net Weight 84 Kg 87 Kg 155Kg 85 Kg 20
8. 2 AC APPLICATION DUAL VOLTAGE TYPE a Select the voltage using AC OUTPUT SELECT SWITCH in b Operate in the same way as step a through step d of single voltage NOTE Voltmeter always indicates the lower voltage whichever the AC OUTPUT SELECT SWITCH is set 3 DC APPLICATION option This usage is applicable to 12V battery charging only Be sure the electric apparatus is tumed off before plugging in Be sure the total load is within generator rated output Be sure the socket load current is within socket rated current To take out power from TWIST LOCK receptacle insert the plug into receptacle and tum clockwise to lock it accordance with the electrical appliance type Charging instruction for battery Disconnect the leads for the battery Make the battery fluid filler cap loose fully Fill distilled water to the upper limit ifthe battery fluid is low level Measure the specific gravity for the battery fluid by using the hydrometer and calculate the charging time in according with the table shown on right side The specific gravity for the fully charged battery shall be within 1 26 to 1 28 It is recommended to confirm every an hour b Connectbetween the DC output socket and the battery terminals using the charging leads The leads shall be connected making sure of the and polarity c The DC circuit protector is to be set to ON after confirming the connection if the protector
9. Overall dimension LxWxH 525x430x460 mm Net Weight 40 Kg 43Kg Dry Weight 42 Kg 45 Kg e Specifications subjectto change without prior notice 17 MODEL EF4600L EF5200L EF6600L EF6600LE Type Brushless Revolving Field Self exciting 2 poles Single phase AC Votage 50Hz 220V 230V 240V 60Hz 110V 120V 220V 240V 110 220V 120 240V x 50Hz 40kVA 4 5KVA 5 5KVA 5 5KVA s cabin 60Hz 4 5KVA 52kVA G 5kVA G 5kVA 2 50Hz 3 5kVA 3 8kVA 5 0KVA 5 0KVA O Rated Output 60Hz 40kVA 4 5KVA 5 5KVA 5 5KVA Voltage Regulator Condenser Type Power Factor 1 0 DC Output 12V 10A Option Model MZ300L MZ360L MZ360LE Type Air cooled 4 cycle OHV Gasoline Engine BorexStroke mmxmm 18x63 85x63 Displacement 30166 357cc Max Output 10 0HP 4000rpm 12 0HP 4000rpm Fuel Regular Automobile Gasoline 2 Fueltank Capacity 22 liters Rated Continuous 50Hz 10 5 hours 9 2 hours 8 2 hours 8 2 hours Operation 60Hz 9 0hours 8 5hours 7 0 hours 7 0 hours Lubricating oil Engine Oil SD Class or Higher Lubricating oil Capacity 1 1 liter Starting System Recoil Starter Recoil Self Ignition system TCI Spark Plug Type FORTC BPR 4ES NGK Net dimension LxWxH 670x510x510 mm 5 Overall dimension LxWxH 690x530x550 mm Net Weight 75 Kg 75 Kg 82 Kg 88 Kg Dry Weight 78Kg T8Kg 84 Kg 90Kg Specifications subject to chang
10. Fueltank Capacity 45 liters Rated Continuous 50Hz 6 0 hours 6 0 hours 5 5 hours Operation 60Hz 5 5 hours 5 5 hours 5 0 hours Lubricating oil Engine Oil SD Class or Higher Lubricating oil Capacity 04 liter Starting System Recoil Starter Ignition system TCI Spark Plug Type FORTC _ BPR4ES NGK Net dimension LxWxH 445x350x365 415x320x360 440x320x360 5 Overall dimension LxWxH 460x 365x385 Net Weight 28 Kg 26 Kg 30 Kg Dry Weight 30Kg 28 Kg 32 Kg e Specifications subject to change without prior notice 16 MODEL EF1600L EF2600L Type Brushless Revolving Field Self exciting 2 poles Single phase AC Votage 50Hz 220V 230V 240V 60Hz 110V 120V 220V 240V 110 220V 120 240V x 50Hz 1 5KVA 2 5kVA s cabin 60Hz 18kVA 30kVA 2 50Hz 1 3KVA 20kVA O Rated Output 60Hz 15kVA 2 5kVA Voltage Regulator Condenser Type Power Factor 10 DC Output 12V 10A Option Model MZ175L Type Air cooled 4 cycle OHV Gasoline Engine BorexStroke mmxmm 68x50 Displacement 17100 Max Output 5 5HP 4000mm Fuel Regular Automobile Gasoline 2 Fueltank Capacity 121 5 Rated Continuous 50Hz 12hours 10 hours Operation 60Hz 10 hours 8 5 hours Lubricating oil Engine Oil SD Class or Higher Lubricating oil Capacity 0 6 liter Starting System Recoil Starter Ignition system TCI Spark Plug Type FORTC BPR4ES NGK Net dimension LxWxH 510x415x425 mm 3
11. IMPORTANT Please make certain that persons who are to use this equipment thoroughly read and understand this user s manual prior to operation CONTENTS OPERATION noaa 0 o co O W N SAFETY INFORMATION mrd ven fee Er an CONTROL FUN GTI ON a fol ete e teuer odes gens det was vedi obe PRE OPERATION CHECK innere a tn Ra PERIODIC MAINTENANCE 20 0 nn RII Rhe nen ROD BTE LS HIQ O TIEN Ger e rnm e teet Eme hate t rete SPEGIPIGATI ONS Gare uy dd datore ded WEIERING DIAGRAM stud unda bl F tet eem fate eate ds 10 INVERTER GENERATOR caudal ida ea edes us DO N 10 13 15 16 21 24 WARNING PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE MATCHINE SAFETY INFORMATION 1 EXHAUST FUMES ARE POISONOUS Never operate the engine in a closed area or it may cause unconsciousness and death within a short time Operate the engine in a well ventilated area FUEL IS HIGHLY FLAMMABLE AND POISONOUS Always tum off the engine when refueling Never refuel while smoking or in the vicinity of an open flame Take care not to spill any fuel on the engine or muffler when refueling e eoe oe If you swallow any fuel inhale fuel vapor or allow any to get in your eyes see your doctor immediately If any fuel spills on your skin or dothing immediately wash with soap and water and change your clothes When operating or transporting th
12. L EF5200L EF6600L EF6600LE 1 1 liters Recommended engine oil API Service SE or SP if not available SD 3 JGROUND Earth Make sure to ground earth the generator 4 OPERATION NOTE The generator has been shipped without engine oil Fill with oil or it will not start 1 ISTARTING THE ENGINE NOTE Before starting the engine do not connect the electric apparatus e Tumthe AC switch N F B to OFF 1 Tum the fuel cock lever to ON 2 Tum the engine switch to ON 3 Tum the choke lever to the a position Not necessary if the engine is wam 4 Pull the starter handle slowy until resistance is felt This is the Compression point Retum the handle to its original position and pull swiftly Do not fully pull out the rope After starting allow the starter handle to return to its original position while stil holding the handle 5 Warm up the engine 6 Tum the choke lever back to the operating position 7 Warm up the engine without a load for a few minutes 2L USING ELECTRIC POWER 1 AC APPLICATION SINGLE VOLTAGE TYPE JE a Check the voltmeter or pilot lamp for proper voltage b Turn off the switch es of the electrical appliance s before connecting to the generator c Insert the pulg s ofthe electrical appliance s into the receptacle d Turn the AC switch to The ON position and tum on the electric apparatus CAUTION
13. OS BLACK BLUE an lt EN N I j gt BLACK BLACK VH TE prac wate PL OSU 25 ENG SW rea RED LI BLACK VH TE C t oe YELLOW RED FUSE n RED YELLOW GREEN ET E air adi ch re E NAC socket DC SOCKET Roy E RED AB J J DC P e BLACK gt Symbol Parts Name Symbol Parts Name Symbol Parts Name E G Engine GIR Generator C BOX Control box ENG SW Engine stop switch MC AC winding ACSW AC switch OS Oil level gauge SC Auxiliary winding Voltmeter OSU Oil warning unit FC Field winding REC AC socket T C T C l unit DC Charge winding CB DC Circuit break SP Spark plug D1 Rectifier D2 Rectifier PL Oil pilot lamp D3 Rectifier M Starter motor SR Starter relay 23 10 INVERTER GENERATOR DESCRIPTION 1 Fuel tank 2 Spark plug 3 Air filter 4 Fuel tank cap 5 Handle 6 Muffler 7 Engine 8 Generator 9 Inverter 10 Choke lever 11 Fuel cock 12 Governor 13 Recoil starter 14 Oil drain plug 15 Oil filler cap 16 AC socket 17 Malfunctlion Lamp 18 Pilot light 19 Engine switch 20 Ground earth terminal DY1500LBI DY1500LBi 24 DY1500LI
14. Replace gasket T STORAGE Long term storage of your machine will require some preventive procedures to guard against deterioration 10DRAIN THE FUEL 1 Drain the fuel tank fuel cock and carburetor float bowl 2 A cup of SAE 10W30 or 20W40 motor oil 3 Shake the tank 4 Drain off the excess oil 2 ENGINE Pour in about one tablespoon of SAE 10W30 or 20W40 motor oil 6 Use the recoil starter to tum the engine over several times with ignition off T pull the recoil starter until you feel compression e 8 Stop pulling 9 Clean exterior of the generator and apply a rust inhibitor 10 Store the generator in a dry well ventilated place with the cover place over it 11 The generator must remain in a vertical position 15 8 SPECIFICATION MODEL DY1000L DY1000L1 DY1000LB Type Brushless Revolving Field Self exciting 2 poles Single phase AC Votage 50Hz 220V 230V 240V 60Hz 110V 120V 220V 240V x 50Hz 0 95KVA 0 95KVA 0 85KVA s 60Hz 1 0kVA 1 0kVA 0 90kVA 2 50Hz 0 90kVA 0 9kVA 0 80kVA Rated Output 60Hz 0 95kVA 0 95kVA 0 85kVA Voltage Regulator Condenser Type Power Factor 10 DC Output 12V 10A Option Model MH82 Type Air cooled 4 cycle OHV Gasoline Engine BorexStroke mmxmm 52x38 Displacement 80cc Max Output 2 4HP 3600mm Fuel Regular Automobile Gasoline 2
15. ain 2 ENGINE SWITCH The engine switch controls the ignition system ON run lgnition circuit is switched on The engine can be started OFF stop Ignition circuit is switched off The engine will not run O START Starting circuit is switched on The starter motor starts B EF6500LE DY5000LX DY6500LX 3LAC SWITCH N F B The AC switch tums off automatically when the load exceeds the generator rated output CAUTION Reduce the load to within specified generator rated output if the AC switch N F B turn off dlc EF1600L EF2600L EF4600L EF5200L EF6500L DY1500L DY2500L DY4500L DY5000L DY6500L DESCRIPTION 1 Fuel tank 4 Air filter cover 7 Choke lever 10 Ground earth terminal 13 Recoil starter 16 AC switch N F B 19 DC circuit breaker Option 2 Fuel tank cap 5 Spark plug 8 AC socket 11 Oil filler cap 14 Fuel level gauge 17 Voltmeter 20 AC output select SW Option 3 Fuel cock 6 Muffler 9 Engine switch 12 Oil drain plug 15 Oil waming light 18 DC socket Option 21 Pilot light
16. e machine be sure it is kept upright If it tilts fuel may leak from the carburetor or fuel tank ENGINE AND MUFFLER MAY BE HOT Place the machine in a place where pedestrians or children are not likely to touch the machine Avoid placing any flammable materials near the exhaust outlet during operation Keep the machine at least 1 m 3 ft from buildings or other equipment or the engine may overheat Avoid operating the engine with a dust cover ELECTRIC SHOCK PREVENTION Never operate the engine in rain or snow Never touch the machine with wet hands or electrical shock will occur e e0 2 Be sure to ground earth the generator NOTE Use ground earth lead of sufficient current capacity Ground earth Lead Diameter 0 12mm 0 005 inyampere EX 10 Ampere 1 2mm 0 055 in 5_ICONNECTION NOTES Avoid connecting the generator to commercial power outlet Avoid connecting the generator in parallel with any other generator 6_IBATTERY No smoking while handing the battery e The battery emits flammable hydrogen gas which can explode if exposed to electric arcing or open flame e Keep the area well ventilated and keep open flames sparks away when handing the battery 2 CONTROL FUNCTION 1 IOIL WARNING SYSTEM When the oil level falls below the lower level the engine stops automatically Unless you refill with oil the engine will not start ag
17. e without prior notice 18 MODEL DY1500L DY2500L DY3000L DY4500L DY5000L Type Brushless Revolving Field Self exciting 2 poles Single phase AC Voltage 50Hz 220V 230V 240V 60Hz 110V 120V 220V 240V 110 220V 120 240V x 50Hz 1 5KVA 2 3KVA 3 0 KVA 4 0KVA 4 5KVA Max Output S 60Hz 1 8KVA 28kVA 3 3 KVA 4 5KVA 52kVA LU ai 50Hz 1 3KVA 2 0KVA 25kVA 3 5KVA 38kVA O Rated Output 60Hz 1 5KVA 2 3KVA 2 8 KVA 4 0KVA 4 5KVA Voltage Regulator Condenser Type Power Factor 1 0 DC Output 12VA0A Option Model HM168F HM168FB HM182F Type Air cooled 4 cycle OHV Gasoline Engine BorexStroke mmxmm 68x45 68x52 82x64 Displacement 163cc 196cc 33700 Max Output 5 5HP 4000mm 1 1HP 4000rpm Fuel Regular Automobile Gasoline 2 Fuel tank Capacity 12 liters 22 liters Rated Continuous 50Hz 12hous 11 hours 10 hours 10 5 hours 9 2 hours Operation 60Hz 10 hours 9 5 hours 8hours 9 0 hours 8 5 hours Lubricating oil Engine Oil SD Class or Higher Lubricating oil Capacity 0 6 liter 1 0 liter Starting System Recoil Starter Ignition system TCI Spark Plug Type FORTC BPR4ES NGK Net dimension LxWxH 545x425x440 mm 674x510x532 mm 5 Overall dimension LxWxH 560x440x460 mm 700x530x550mm Net Weight 40 Kg 43Kg 45 Kg 75 Kg 75 Kg a Dry Weight 42Kg 45Kg 48 Kg T8Kg T8Kg
18. ion Reset or faulty lead Broken Check and Repain Receptacle Faulty circuit Check and Repair breaker No AC output Indicator light OFF Generator problem Tripped circuit breaker No DC output Indicator light OFF Poor Connection Reset or faulty DC power cord Generator Check and Repair problem Output power available abnormality exists Consult Dealer Engine RPM set tod hight or low Engine won t start 1 Fuel systems 20 No load for 60Hz Set 3780rpm No load for 50Hz Set 3150rpm Loose component Locate and tighten Internal generator problem Consul No fuel supplied to combustion chamber No fuel in tank Supply fuel Clogged fuel line Clean fuel line Foreign matter in fuel cock Clean fuel cock Clogged carburetor Clean carburetor Engine oil system Insufficient 14 Oilevelislow Add engine oil 30 Electrical systems Poor spark e Spark plug dirty with carbon or wet Remove carbon or wipe spark plug dry e Faulty ignition system Consult dealer 4 Compression insufficient Wom out piston and cylinder Consult dealer Loose cylinder head nuts Tighten nuts properly Damaged gasket
19. is in OFF position 3 ISTOPPING THE ENGINE 1 Tum off the power switch of the electric apparatus or unplug the cord from receptacle of the generator Tum the AC switch to OFF 2 Tum the engine switch to OFF 3 Tum the fuel cock lever to OFF 4 BATTERY for electric starting system 1 REPLENISHING THE BATTERY FLUID Check the fluid level The level should be between the upper and lower level marks e Add only distilled water if necessary 2 BATTERY STORE Remove the battery and charge it Store it in a dry place and recharge it once a month Do not store the battery in an excessively warm or cold place 3 RECOMMENDED BATTERY Recommended battery 12V 26A h NOTE Clamp the red wire to the positive terminal and the black wire to the negative terminal ofthe battery Do not reverse these positions Besurethe battery is installed on the battery mount tray securely NOTE In order to increase the longevity of your generator it is advantageous to maintain a minimum load of approximately one third the rated output m IE 5 PERIODIC MAINTENANCE 1 MAINTENANCE CHART Regular maintenance is most important for the best performance and safe operation Spark Check condition adjust gap and Plug clean Replace if necessary Pal Check oil level Replace Fuel Filter necessary Valve Check and adjust when engine Clearance iscold FuelLine Check fuel hose fo
20. ity 48 liters Rated Continuous Operation 6 0 hours Lubricating oil Engine Oil SD Class or Higher Lubricating oil Capacity 04 liter Starling System Recoil Starter Ignition system TCI Spark Plug Type BPR 4ES NGK Net dimension LxWxH 445x350x365 5 Overall dimension LxWxH 460x365x385 Net Weight 23Kg 24Kg Dry Weight 25 Kg 26 Kg e Specifications subjectto change without prior notice 26
21. r crack or damage Replace if necessary Exhaust Check for leakage Retighten or System replace gasket if necessary Clean replace if necessary Cue e E E Starting Check recoil starter operation lt system Decarbon More frequently if necessary i zation Fitings Check all fitings and fasteners Fasteners correctif necessary 10 2 JENGINE OIL REPLACEMENT 1 Place the machine on a level surface and wam up the engine for several minutes Then stop the engine 2 Remove the oil filler cap 3 Place an oil pan under the engine Remove the oil drain plug so that the oil can be completely drained 4 Check the oil drain plug gasket oil filler cap and O ring If damaged replace 5 Reinstall the oil drain plug 6 Add engine oil to the upper level Recommended engine oil API Service SE or SP if not available SD CAUTION Be sure no foreign material enters the crankcase 3 AIR FILTER Maintaining an air cleaner in proper condition is very important Dirt induced through improperly installed improperly serviced or inadequate elements damages and wears out engines Keep the element always clean 1 Take out the air cleaner clean it well in kerosene and dry it 2 After wetting the element by clean engine oil squeeze it tight by hand 3 Lastly put the element in the case and in
22. stall it securely CAUTION The engine should never run without the element excessive piston and or cylinder wear may result 4 CLEANING AND ADJUSTING SPARK PLUG Standard electrode color Tan Color Standard Spark Plug BPR4ES NGK Spark Plug Gap 0 7 0 8 mm 0 028 0 031 in 11 5 COCK 1 Stop the engine 2 Tum the fuel cock lever to OFF 3 Clean with solvent 4 Wipe off 5 Check the gasket Replace it if damaged WARNING BE sure the fuel cock cupis tightened securely 6 JFUEL TANK FILTER O Clean with solvent O Wipe off 1 Fuel tank filter WARNING Be sure the tank cap is tightened securely 7 MUFFLER SCREEN WARNING e The engine and muffer will be very hot after the engine has been run e Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair 1 Remove the muffer protector and muffler screen 2 Clean the carbon deposits out of the muffer screen using a wire brush 3 Check the muffer screen Replace it if damaged 4 Install the muffler screen and muffler protector O Muffler protector 1 Muffler screen 12 6 TROUBLE SHOOTING

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