CC-Link System Optical Repeater Module User`s Manual
Contents
1. BJ s pelts p A i S 7 79 DIN rail center gi AAAA O f 0 31 OGAOGA Tani ia i z s Unit mm inch 52 Memo 53 WARRANTY Mitsubishi will not be held sliable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties Country Region Sales office Tel U S A Brazil Germany U K Italy Spain France Czech Republic Poland Russia Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Tel 1 847 478 2100 MELCO TEC Representacao Comercial e Assessoria Tecnica Ltda Av Paulista 1439 cj74 Bela Vista Sao Paulo CEP 01311 200 SP Brazil Tel 55 11 3146 2200 Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen Germany Tel 49 2102 486 0 Mitsubishi Electric Europe B V UK Branch Travellers Lane Hatfield Hertfordshire AL10 8XB U K Tel 44 1707 276100 Mitsubishi Electric Europe B V Italian Branch Viale Colleoni 7 20041 Agrate Brianza Milano Italy Tel 39 039 60531 Mitsubishi Electric Europe B V Spanish Branch Carretera de Rubi 76 80 E 08192. v Remote station Jf For combination pattern 7 4 2 sets or more AJ65BT RPIs are not connectable Segment 3rd stage J 23 a Combination pattern 1 c Combination pattern 3 Master station g Master station Segment Segment AJ65BTS RPH or peat AJ65FBTA RPH One module One module Pa A Segment 7_ Ist stage HL tststave no AJ65BT RPI AJ65SBT RPT _ u Two mod les t o Up to two modules Segment one set nia 2nd stage i a x a Na Segment 7 Segment E 2nd stage Remote station i 3rd stage Remote station amp b Combination pattern 2 d Combination pattern 4 Master station Master station Segment 2 lt 3 Ao Segment Jim ae AJ65BTS RPH or ia AJ65FBTA RPH nae One module i lt Segment p to two modules Segment Ee ist stage 1st stage AJ65SBT RPS or i AJ65SBT RPG Hi sn Two modules a Segment one set Ta 2nd stage L a Segment _ 2nd stage AJ65SBT RPS Four modules SS Remote station aie J two sets B or lt
3. Optica interface DA gt DA inati Terminating a i l Hes ned resistor DB r _DB p7 resistor dG gt m DG SLD EC Link dedicated SLD cable FG gl FG AJ65SBT RPS RPG Local module Important In each segment ensure to use the same type of CC Link dedicated cables If different types of cables are used normal data transmission will not be assured Ensure to connect the terminating resistor to both end modules of each segment In addition connect them between DA and The terminating resistor are furnished with the module e The terminating resistor vary according to the type of cables in use For detail refer to the User s Manual of the applicable master module e Connect the shielded wire of the CC Link dedicated cable to SLD of each module and ground both ends of the shielded wire via FG The SLD and FG are connected within the module 43 4 8 Check for state of connection Line test Connect all modules including the AJ65SBT RPS RPG module through the CC Link dedicated cable Then check that the CC Link system is in the state capable of performing a data link normally Because whether or not a master station can establish a data link with a particular slave station can be checked by the connection status check circuit test an error module can be identified For the connection status check circuit test perform the circuit test 1 of the master
4. Normal operation Terminal block Terminal block for connecting the power supply and CC Link dedicated cables Optical interface Terminal block for connecting the CC Link dedicated cable on the side where the master station is not located Hook for DIN rail Hook for installing the module on the DIN rail To install the module press the DIN rail hook at the centerline until you hear it click The setting of the test switch is made valid when the module power is turned from OFF to ON If the setting is changed with the module power ON perform the above operation again 39 4 4 Check of module state Hardware test Check that the module operates normally using the module proper Ensure to perform this check before configuring the system A hardware test requires the following type of testing optical cable Obtain this optional testing optical cable from your nearest Mitsubishi representative x r F Optical cable for loopback self test for CC Link Testing optical cable AN CCLT system optical repeater module 0 5m 1 64ft Optional Perform the test in accordance with the steps shown below Start A hardware test requires the following type of testing optical cable Connect only the power supply cable tothe terminal block 9 Refer to Section 4 3 Set the test switch to ON Hardware Test ES Refer to Section 4 3 After checking the input power
5. Abbreviation of AJ65SBT RPS AJ65SBT RPG type CC Link system optical repeater module AJ65SBT RPT Abbreviation of AJ65SBT RPT type CC Link system repeater T junction module AJ65FBTA RPH Abbreviation of AJ65FBTA RPH type CC Link system low profile waterproof type repeater hub module AJ65BTS RPH Abbreviation of AJ65BTS RPH type CC Link system spring clamp terminal block type repeater module AJ65BT RPI 10A 10B Abbreviation of AJ65BT RPI 10A AJ65BT RPI 10B type CC Link system space optical repeater module Engineering tool Generic name of GX Developer GX Works2 and GX Works3 Master station A station that controls the entire system This station can perform cyclic transmission and transient transmission with all stations Only one master station can be used in a system Local station A station that performs cyclic transmission and transient transmission with the master station and other local stations Remote I O station A station that exchanges I O signals bit data with the master station by cyclic transmission This station cannot perform transient transmission Remote device station A station that exchanges I O signals bit data and I O data word data with the master station by cyclic transmission This station cannot perform transient transmission Remote station Generic name of a remote I O station and a remote device station Intelligent device station
6. Segment Two modules 3rd stage one set S J Segment 4th stage Remote station 1 amp P 24 e Combination pattern 5 ZZ Master station AJ65SBT RPT Up to two modules Di EN Segment Segment ya 1st stage our a Segment AJ65SBT RPG 2nd stage Two modules x one set Mes cara Segment 3rd stage Remote station Bo f Combination pattern 6 EN Master station Ym Segment moror AJ65SBT RPT Up to two modules Segment 1st stage AJ65BT RPI Two modules lt one set Remote station wooed Segment 2nd stage Segment 3rd stage g Combination pattern 7 Master station E Ah SG 25 a Segment AJ65SBT RPS Two modules lt aca one set Segment 1st stage AJ65SBT RPG Two modules x PE one set a Segment 2nd stage Remote station come Bo h Combination pattern 8 eene Master station Hie Segment f an Sj AJ65SBT RPS or 1 AJ65SBT RPG Two modules gt one set amm i x Na Segment r 1st stage OO AJ65BT RPI Two modules lt t one set Segment A 2nd stage Remote station m o J af i Combinatio Master
7. segment 1st stage Segment 1st stage distance Max 1200m Repeaters Max 1200m Ay __9 3934 43ft Max 3934 43ft 7 6km Fiber optic cable transmission Fiber optic cabe 24918 03ft Repeaters Max 1000m distance Max 2000m 3278 69ft 7 8km 6557 38ft Segment 2nd stage 25573 77ft Segment Gnd stage Max 1200m Remo a 1200 3934 43ft pr 4 9934 438t l iber optic cable Max 1000m 3278 69ft egment 3rd stage Max 1200m Remote salon 3934 43ft The maximum transmission distance in each segment is the same as that in normal CC Link system system configured with one segment only The maximum transmission distance in each segment varies Transmission speed according to the transmission speed For details refer to the User s Manual of the applicable master module The length of the cables between repeater stations is treated in the same manner as in the remote I O station Max number of stages When one connection stage is added the maximum transmission connected to configure distance is added by an amount equivalent to one segment segment 33 4 PROCEDURE UP TO START OF DATA LINK 4 1 Procedure up to start of data link The procedure ranging from the installation of the AJ65SBT RPS RPG module to the start of data link is described below Start Install the AJE5SBT RPS RPG module Refer to Section 4 2 Check for the conditions of
8. A station that exchanges I O signals bit data and I O data word data with another station by cyclic transmission This station responds to a transient transmission request from another station and also issues a transient transmission request to another station Master module Generic name of modules that can serve as a master station Local module Generic name of modules that can serve as a local station Remote module Modules that can serve as a remote I O station remote device station and intelligent device station Generic name of AJ65BTBOO OO AJ65BTCO OD AJ65BT 64AD AJ65BT 64DAV and AJ65BT 64DAI Segment System between terminating resistor connected to each other through cross over cables The conventional CC Link system can be said to be configured with one segment See Section 2 1 Repeater Module for expanding the CC Link system by connecting the segments to each other Transient transmission A function of communication with another station which is used when requested by a dedicated instruction or an engineering tool Cyclic transmission A function by which data are periodically exchanged among stations on the same system using link devices 13 PRODUCT STRUCTURE The product structure of AJ65SBT RPS RPG is given in the table below Part name Quantity AJ65SBT RPS RPG module Terminating resistor 110Q 1 2W Brown Brown Brown Terminating resistor 130Q 1 2W Br
9. IB 66722 AJ61QBT11 A1SJ61QBT11 User s Manual 133873 CC Link System Master Local Module Type AJ61BT11 A1SJ61BT11 IB 66721 User s Manual 134872 CC Link System Repeater T junction Module User s Manual IB 0800078 AJ65SBT RPT 13JQ81 CC Link System Space Optical Repeater Module User s Manual IB 0800090 AJ65BT RPI 10A AJ65BT RPI 10B 13JQ86 CC Link System Low Profile Waterproof Type Repeater Hub Module IB 0800288 User s Manual AJ65FBTA RPH 13JP55 CC Link System Spring Clamp Terminal Block Type Repeater Hub IB 0800346 Module User s Manual AJ65BTS RPH 13JP97 11 COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES 1 Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessary Please refer to one of the following manuals e User s manual for the CPU module or head module used e Safety Guidelines this manual is included with the CPU module base unit or head module The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives Additional measures To ensure that this product maintains EMC and Low Voltage Directives please refer to one of the manuals listed under 1 12 ABBREVIATED NAMES GENERIC NAMES AND TERMS Abbreviated names generic names and terms AJ65SBT RPS RPG Description
10. System 2 Control panel which may produce noise Remote Repeater i 37 79ft i Remote station AJ65SBT RPS RPG or shorter station Source of high frequency noise servo inverter 4 2 2 Method Use the cables of 10 m 37 79ft or longer Installation environment For the installation environment refer to section 3 1 36 4 3 Names and settings of parts The names of parts of the AJE5SBT RPS RPG module indication statuses of LEDs and settings of switches are described below The following shows the AJ65SBT RPS The LED indications and switch settings are the same as those for the AJ65SBT RPG C LL Aga Fle Fler Test fo BATE OPT i v EEH O ISE AJ65SBT RPS O 4 OO O D0000 con x 4 6 37 Application or the module condition by observing the state of lighting of the Application For hardware test For normal operation Goes on At power on Goes off At power off Goes on Hardware test is under operation Goes off Communication is under operation Goes on Hardware is faulty Goes on Communication is Switch set value is faulty Switch set value faulty is faulty Flashes Switch set value Flashes Switch set value was was changed changed during during operation operation Goes off Normal Goes o
11. i 4 in this chapter lit during data link 1_ If more than one problem occurred simultaneously perform the troubleshooting in order of the item numbers 46 1 The PW LED is not lit while the module power is ON Troubleshooting is shown below for the case that the PW LED is not lit while the module power is ON The PW LED does not light up NO Was the module power turned on Turn on the module power NO Is the power cable connected correctly Refer to Section 4 3 Connect the power cable correctly YES Refer to Section 4 3 Is power supply voltage correct Refer to Section 3 2 NO Correct the power supply voltage Refer to Section 3 2 The hardware may have a defect Contact your local Mitsubishi representative explaining a detailed description of the problem Completion 47 2 The ERR LED lights up or blinks Troubleshooting is shown below for the case that the ERR LED lights up or blinks The ERR LED lights up or blinks Is the transmission rate of AJ65SBT RPS RPG set in the valid range Refer to Section 4 3 Correct the transmission rate setting of AJ65SBT RPS RPG Refer to Section 4 3 Is the connection of the CC Link dedicated cable and terminating resistor correct Refer to Section 4 7 Connect the CC Link dedicated cable and
12. supply voltage turn on the power supply Check that the power supply is normal and the power supply cable is connected correctly Does PW LED light up Check that the test switch is set to Norma i Does TEST LED light up ON NO Check that the transmission speed is Normal Does ERR LED go off set correctly The hardware may have a defect Shut off the power supply Contact the nearest sales office and explain the error symptom and Completion get advice 40 4 5 Setting of switches The setting of the switches on the AJ65SBT RPS RPG module is described below 1 Test switch This switch is used to set the operating condition of the AJ65SBT RPS RPG module In normal operation set it to OFF For detail of the setting refer to Section 4 3 POINT The setting of the test switch is made valid when the module power is turned from OFF to ON If the setting is changed with the module power ON perform the above operation again 2 Transmission speed setting switch This switch is used to set the transmission speed of the AJ65SBT RPS RPG module For detail of the setting refer to Section 4 3 POINT Set to the same state of setting as set in the master station The setting of the transmission speed setting switches is made valid when the module power is turned from OFF to ON If the setting is changed with the module power ON perform the above oper
13. the AJ65SBT RPS RPG module hardware test TETEE Refer to Section 4 4 Set the switches ofthe module f Refer to Section 4 5 Connect the modules using CC Link dedicated cables and optical fiber cables es eors Refer to Section 4 7 Check for the connection conditions of the modules line test Start the system ocos Refer to the User s Manual of the applicable master module Eewa Refer to Section 4 8 Completion POINT The procedure described here is for the AJ65SBT RPS RPG module only In order for you to understand the procedure of the entire CC Link system refer to the User s Manual of the applicable master module 34 4 2 Mounting and installation 4 2 1 Cautions on handling Cautions on handling the AJ65SBT RPS RPG module are described below 1 Tighten screws such as a module fixing screw within the tightening torque range specified in the table below Do not over tighten these screws The screws and module case may be damaged Screw location Specified torque range Module fixing screw M4 thread with finished circular flat washer 0 78 to 1 08 N m Terminal block screw M3 thread 0 59 to 0 88 N m Terminal block mounting screw M3 5 thread 0 68 to 0 98 N m 2 A protective film is attached on the module s surface for the purpose of scratch prevention during transportation Prior to use be sure to remove it 3 When a DIN rail is
14. to perform troubleshooting Normal Do OPT RD and TWI SD LED light up Refer to chapter 5 4 to perform troubleshooting Normal d Completion Perform the hardware test See Section 4 4 Check that the other stations are normal Check the combination of the maximum to check that the state of the AJ65SBT RPS RPG module is normal transmission distance setting of transmission speed and station to station cables 45 5 TROUBLESHOOTING This section describes the measures when a trouble occurred in the AJ65SBT RPS RPG Perform the troubleshooting indicated in the reference section This chapter 3 4 are based on Fig 5 1 AJ65SBT RPS RPG Master station master station Remote Intelligent Remote CZ EF side 1 0 station device station device station aS ES EMEN e Ct AJ65SBT RPS RPG remote station side Remote mum Optical fiber cable 1 0 station i i CC Link dedicated cable e Terminating resistor required Figure 5 1 Problem Reference section The PW LED is not lit while the module power is ON 1 in this chapter The ERR LED lighted up or blinked 2 in this chapter The TWI RD or OPT SD LED on the master station side is not Pare x P s 3 in this chapter lit during data link The OPT RD or TWI SD LED on the master station side is not E 5
15. used install it taking care with the following a Applicable DIN rail type conforming to IEC 60715 TH35 7 5Fe TH35 7 5A1 b Intervals of DIN rail mounting screws Mount the DIN rail by fixing it with mounting screws at intervals of 200 mm 7 87inch or shorter 4 To install the AJ65SBT RPS RPG module on the DIN rail press by the finger the DIN rail hook located on the underside of the module at the centerline until you hear it clicks DIN rail DIN rail hook 35 5 When installing the AJ65SBT RPS RPG module on the control panel to improve the ventilation and facilitate the replacement of the module provide a distance of 60 mm 2 36inch or longer between the upper and lower surfaces of the module and the structural members or parts Install the AJ65SBT RPS RPG module on a flat smooth surface If there are irregularities on the installation surface undue force may be applied to the printed circuit boards and the boards may be damaged Depending on the grounding condition of the system a high frequency noise may occur between the systems When these systems are connected through CC Link dedicated cables a communication error may occur by the mixing of noise into the repeaters If the high frequency noise occurs between the systems connected through the cables of 10 m 32 79ft or shorter take the measure which uses CC Link cables of 10 m 32 79ft or longer between the systems System 1 sama 10m
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17. 500VDC insulation resistance tester Weight 0 2kg Communication area module power supply External connection 7 point 2 piece terminal block transmission circuit module power supply FG M3 x 5 2 Tightening torque 0 59 to 0 88N m Applicable solderless terminals 2 max Applicable solderless terminals RAV1 25 3 conforming to JIS C 2805 Applicable wire size 0 3 to 1 25mm V2 MS3 RAP2 3SL TGV2 3N Applicable wire size 1 25 to 2 0mm al CC Link communication specifications Transmission speed Selectable from among 156kbps 625kbps 2 5Mbps 5Mbps and 10Mbps Max number of stages connected to configure segment AJ65SBT RPS only Refer to Section 2 4 4 3 stages AJ65SBT RPG only Refer to Section 2 4 4 2 stages Combination of AJ65SBT RPS and AJ65SBT RPG Combination of AJ65SBT RPG AJ65SBT RPS and one of AJ65FBTA RPH AJ65BTS RPH or AJ65BT RPI Refer to Section 2 4 5 2 stages Combination of AJ65SBT RPS and AJ65SBT RPT Refer to Section 2 4 5 4 stages Combination of AJ65SBT RPG and AJ65SBT RPT Refer to Section 2 4 5 3 stages Max transmission distance of each segment Varies according to transmission speed Refer to Section 3 4 Max number of modules connected 64 Refer to Section 2 4 2 for the conditions for the number of modules connected Number of stations occupied 0 none Se
18. 9 The manual number is given on the bottom right of the top cover Manual Number IB NA 0800089 A Revision First edition Jun 2000 IB NA 0800089 B Correction Section 2 2 5 Jan 2001 IB NA 0800089 C Correction Section 3 3 2 3 Mar 2005 IB NA 0800089 D Addition Conformation to the EMC Directive and Low Voltage Instruction Correction SAFETY PRECAUTIONS About the Manuals Abbreviated names generic names and terms Chapter 1 Section 1 1 2 1 2 3 3 1 3 2 3 3 1 3 3 2 3 4 4 1 4 2 1 4 2 2 4 3 4 4 4 7 4 8 Chapter 5 Chapter 6 Mar 2006 IB NA 0800089 E Correction REVISIONS Conformation to the EMC Directive and Low Voltage Instruction Section 2 2 2 3 Sep 2006 IB NA 0800089 F Correction SAFETY PRECAUTIONS Dec 2006 IB NA 0800089 G Correction About the Manuals Abbreviated names generic name and terms Section 2 3 3 2 3 3 1 4 2 1 Jul 2007 IB NA 0800089 H Correction Section 4 3 Chapter 6 Jun 2008 IB NA 0800089 1 Correction Compliance with the EMC Directive and the Low Voltage Directive Chapter 1 Section 2 3 Section 3 2 3 3 1 3 4 Sep 2009 IB NA 0800089 J Correction SAFETY PRECAUTIONS Section 2 3 3 1 3 2 3 3 2 4 2 1 Print Date Dec 2011 The manual number is g
19. E5SBT RPS RPG and communication cable to a place not influenced by noise Completion 49 4 The OPT RD or TWI SD LED on the master station side is not lit during data link The following shows the troubleshooting process for the case where the OPT RD or TWI SD LED on the master station side is not lit during data link The descriptions are based on Fig 5 1 The OPT RD or TWI SD LED on the master station side is not lit transmission rate setting identical between AJ65SBT RPS RPG and the remote station Correct the transmission rate setting of the remote station to the same as AJ65SBT RPS RPG Refer to Section 4 3 Is the setting of destinatiot remote station set on the master station correct Correct the setting of the destination remote station set on the master station Is the CC Link dedicated cable connected to the optical fiber cable correctly Refer to Section 4 7 NO Connect the CC Link dedicated cable to the optical fiber cable correctly YES Refer to Section 4 7 Is there any error on pe the remote station Restore the faulty area referring to the manual of the remote station Is there any noise sourc around the AJ65SBT RPS RPG or CC link dedicated cable NO Move the noise source away from the AJ65SBT RPS RPG and CC Link dedicated cable to a place not influenced
20. LETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTs are required For details please contact the Mitsubishi representative in your region REVISIONS Print Date Nov 199
21. MITSUBISHI ELECTRIC CC Link System Optical Repeater Module User s Manual AJ65SBT RPS AJ65SBT RPG Thank you for buying the Mitsubishi general purpose programmable controller MELSEC A series Prior to use please read this manual thoroughly and familiarize yourself with the product MODEL AJ65SBT RPS RPG U MODEL CODE 13JQ85 M lS 0 IB NA 0800089 M 1411 MEE 1999 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly In this manual the safety precautions are classified into two levels N WARNING and CAUTION Indicates that incorrect handling may cause ZA WARNING hazardous conditions resulting in death or severe injury Indicates that incorrect handling may cause Z CAUTION hazardous conditions resulting in minor or moderate injury or property damage Nea ee ee ewe ee eee ee eee ee w Under some circumstances failure to observe the precautions given under N CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference Design Pre
22. MODEL i 1 i Serial number Relevant regulation standards SERIAL MITSUBISHI ELECTRIC CORPORATION MADE IN JAPAN j BD992C rr Ha 18 2 4 Cautions on system configuration 1 Conditions of usable master module When the AJ61BT11 A1SJ61BT11 AJ61QBT11 and A1SJ61QBT11 modules are used those of the functional version B or later must be employed Use the master module bearing the version 9707 B or later in the DATE column of the rating plate as shown in the figure below When the RJ61BT11 QJ61BT11N QJ61BT11 LJ61BT11 module is used any module can be used irrespective of the version a Rating plate of AJ61BT11 or AJ61QBT11 CC Link MELSEC MITSUBISHI PROGRAMMABLE CONTROLLER aa MITSUBISHI ELECTRIC CORPORATION H0S MADE IN JAPAN a Year and month of manufacture Use a master module of 9707 or later Function version Conformed standard b Rating plate of A1SJ61BT11 or A1SJ61QBT11 Year and month of manufacture Hardware version Software version Conformed standard s MITSUBISHI ELECTRIC CORPORATION MADE IN JAPAN BD992C154H06 2 Max number of modules connected to configure CC Link system Up to 64 modules of repeaters can be connected in one segment In the CC Link system where repeaters are used also the number of remote stations capable of being controlled by one master station is the same as in the other systems For details refer to the User s Manual of th
23. ation again 41 4 6 Installation and removal of protective cover A protective cover can be installed on the front surface of the AJ65SBT RPS RPG module to prevent foreign matter from entering the terminal blocks The protective cover applicable to the AJ65SBT RPS RPG module is specified below Procure it as necessary Cover for prevention of entry of foreign matter into A RECN terminal blocks sold in batches of 10 Optional To dismount and mount the protective cover on and from the AJ65SBT RPS RPG module follow the steps below 1 Mounting With the upper section of the protective cover hooked to the upper end section of the module press the lower section of the cover until you hear it click N Click 2 Dismounting With the finger applied to the lower section of the protective cover raise the cover upward 42 4 7 Connection of module through cable The method of connecting the AJ65SBT RPS RPG module to the CC Link system through the cable is shown below Master module AJ65SBT RPS RPG Remote module DA we a e aeo ATDA A Terminating White i if ii Terminating resistor DB 7 DB DB resistor Yellow ti i T DG Te DG eee amp DG SLD CC Link dedicated SLD Cc Link dedicated SLD FG cable A FG cable a FG 7 Optica interface Optical fiber cable
24. by noise The hardware may have a defect Contact your local Mitsubishi representative explaining a detailed description of the problem Completion 50 6 EXTERNAL DIMENSIONS The external dimensions of the AJ65SBT RPS RPG module is shown below The appearance of the AJ6E5SBT RPS RPG varies depending on the hardware version or serial number To check the hardware version refer to Section 2 2 To check the serial number refer to Section 2 3 1 The hardware version is D or later or the serial number first five digits is 16041 or later The following is the AJ65SBT RPS The same dimensions apply to the AJ65SBT RPG pa ia S 118 4 65 10974 4 29 3 4 2 4 5 x 5 1 Mounting hole M4 fixing screw l F E ead ace ES z oa Sm Ne DIN rail center 8 7 9 0 31 Eren T y ole e Unit mm inch 51 2 The hardware version is C or earlier or the serial number first five digits is 16031 or earlier The following is the AJ65SBT RPS The same dimensions apply to the AJ65SBT RPG 40 1 57 118 4 65 20 0 79 0 43 10975 4 29 3 2 4 5 x 5 1 Mounting hole M4 fixing screw
25. cautions WARNING input output could be switched on or off when a problem occurs in the repeater module So build an external monitoring circuit that will monitor any input output signals that could cause a serious accident A CAUTION Use the programmable controller in the environment that meets the general specifications contained in this Manual Using the programmable controller outside the range of the general specifications may result in electric shock fire or malfunction or may damage or degrade the module Do not have control cables and communication cables bundled with or placed near by the main circuit and or power cables It may cause malfunction due to noise interference Wire those cables at least 100mm 3 94 inch away from the main circuit and or power cables Installation Precautions A CAUTION Do not directly touch the module s conductive parts or electronic components Doing so may cause malfunctions or failure of the module Tighten the module securely using DIN rail or installation screws within the specified torque range Loose terminal screws may cause falling short circuit or erroneous operation If the terminal screws are too tight it may cause falling or short circuit due to damage of the screws Wiring Precautions A WARNING Be sure to shut off all phases of the external power supply used by the system before installation or wiring If the power is not disconnected at all phases a
26. e applicable master module 3 Combination of optical repeater modules and optical fiber cable used Use the optical repeater modules and fiber optic cable in the following combination Module Optical fiber Cable SI type optical fiber cable max extension distance of cable 500m 1639 34ft H PCF Broad band H PCF QSI type optical fiber cable max extension distance of cable 1000m 3278 69ft Gl type optical fiber cable max extension distance of cable 2000m 6557 38ft Example Combination for use of AJ6E5SBT RPG AJ65SBT RPS AJ65SBT RPG Repeaters Repeaters AJ65SBT RPG AJ65SBT RPG 20 4 Max number of stages connected to configure segment Use of the AJ65SBT RPS enables communication between the master station and a remote station located up to three segments away from the master station segment and use of the AJ65SBT RPG enables communication between the master station and a remote station located up to two segments away from the master station segment If the system includes both the AJ65SBT RPS and AJ65SBT RPG however up to two stages can be placed System using only AJ65SBT RPSs System using AJ65SBT RPGs only or including both AJ65SBT RPS and AJ65SBT RPG Master Master g station station E E T l Segment l Segment a bZ y Segment Repeat
27. each other Failure to do so may cause malfunctions due to noise Do not install remove the terminal block more than 50 times after the first use of the product IEC 61131 2 compliant Before handling the module always touch grounded metal etc to discharge static electricity from the human body Failure to do so can cause the module to fail or malfunction Disposal Precautions A CAUTION When disposing of this product treat it as industrial waste CONDITIONS OF USE FOR THE PRODUCT 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT 2 The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BUL
28. eeees 3 2 Performance specifications 3 3 Specifications of connection cables 3 3 1 CC Link dedicated cable 3 3 2 Optical fiber cable specifications 3 4 Max transmission distance 4 PROCEDURE UP TO START OF DATA LINK 4 1 Procedure up to start of data link 4 2 Mounting and installation 4 2 1 Cautions on handling 4 2 2 Installation environment 4 3 Names and settings of parts 4 4 Check of module state Hardware test cccsceeeseeereeeeeeeeeeeeeees 40 4 5 Setting of Switches 22 0 2 c 3 esc cccgeeee di sieeeedseadaceedeeel dete dedadeesiuesaetva teed 41 4 6 Installation and removal of protective cover 4 7 Connection of module through cable 4 8 Check for state of connection Line test 6 TROUBLESHOOTING wissen cas 6 EXTERNAL DIMENSIONS iaae aaa aena 51 10 ABOUT THE MANUALS The following manuals are related to this product Referring to this list please request the necessary manuals Related Manual Manual Number Model code MELSEC iQ R CC Link System Master Local Module User s Manual SH 081269ENG Startup 13JX10 MELSEC iQ R CC Link System Master Local Module User s Manual SH 081270ENG Application 13JX19 SH 080394E 13JR64 SH 080895ENG 13JZ41 Manual name MELSEC Q CC Link System Master Local Module User s Manual MELSEC L CC Link System Master Local Module User s Manual CC Link System Master Local Module Type
29. ers Segment wy 1st stage ez _ 1st stage Repeaters i ey Segment Segment a _J 2nd stage Renita Lj 2nd stage station SN ra i Segment Remote 6rd stage station 21 5 Instructions for using different models of repeaters in combination Note that when combining the repeaters of different models there are the following restrictions on the number of connectable repeaters and the number of connected stages Max number of repeaters Combination pattern AJ65BTS RPH AJ65FBT A RPH AJ65SBT RPH AJ65SBT RPS AJ65SBT RPG AJ65BT RPI 10A 10B Max number of stages 2 1 set 2 1 set 2 1 set 2 1 set 4 2 set 2 1 set 2 1 set 2 1 set 2 1 set 2 1 set 2 1 set 2 1 set 22 POINT For the CC Link system up to 2 repeater types can be used in combination Using 3 models or more is not allowed When repeaters are connected in the same segment by link wiring up to 64 modules can be connected For details refer to the user s manual of the master module used Ex A CC Link system with combination pattern 7 is built Master station ye A Segment AJ65FBTA RPH UP to 64 modules can be E ME connected in a segment 4 V AJSBT RPI _ m Segment a a ist stage CO CO 2 Segment AJ65BT RPI 2nd stage F Sa
30. es Category II applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated vol tage of 300V is 2500V This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally Do not use or store the programmable controller under pressure higher than the atmospheric pressure of altitude Om Doing so may cause malfunction When using the programmable controller under pressure please consu representative It can also be used in an environment other than on the t your local Mitsubishi Electric control panel if the conditions such as usage ambient temperature and humidity are satisfied 28 3 2 Performance specifications The performance specifications of the AJ6E5SBT RPS RPG are shown below Common specifications Power supply Voltage Specifications AJ65SBT RPS AJ65SBT RPG 20 4 to 26 4 VDC Current 60 0mA at TYP 24VDC Noise immunity Simulator noise of 500Vp p obtained by a noise simulator of 1us noise width and 25 to 60Hz noise frequency Dielectric withstand voltage 500VAC for 1 minute between all DC external terminals and ground Insulation resistance 10MQ or higher measured with a
31. ff Communication is normal Flashes Circuit is normal Goes on Data is being Goes off Circuit is faulty ransmitted to CC Link Power LED side Goes off Data is not transmitted o CC Link side Flashes CC Link side circuit Goes on Data is being received is normal tom CC Link side Goes off Optical Goes off Data is not received communication side tom CC Link side circuit is faulty Flashes Circuit is normal Goes on Data is being Goes off Circuit is faulty ransmitted to optical communication side Goes off Data is not transmitted o optical communication side CC Link side circuit Goes on Data is being received is normal rom optical Optical communication side communication side Goes off Data is not received circuit is faulty rom optical communication side Set the transmission speed of the module set to 0 at the time of delivery Setting Setting switch status Transmission value 4 2 1 speed 0 OFF OFF OFF 156kbps Transmission 1 OFF OFF ON 625kbps speed setting 2 OFF ON OFF 2 5Mbps switch 3 OFF ON ON 5Mbps 4 ON OFF OFF 10Mbps Cannot be set If set to 5 to 7 the ERR LED is turned on and data are not transferred 38 Test switch Application Set the operating condition of the module set to OFF at the time of delivery State of switch Operating state ON Hardware test OFF
32. iven on the bottom right of the top cover Manual Number IB NA 0800089 K Revision Addition SAFETY PRECAUTIONS Chinese CONDITIONS OF USE FOR THE PRODUCT Correction SAFETY PRECAUTIONS About the Manuals COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES Section 3 1 4 2 1 4 7 Apr 2012 IB NA 0800089 L Correction Section 3 2 Nov 2014 IB NA 0800089 M Addition Section 2 3 Correction Related Manual ABBREVIATED NAMES GENERIC NAMES AND TERMS Section 2 4 3 2 3 3 1 4 3 Chapter 6 Change tom Section 2 3 to Section 2 4 This manual confers no industrial property rights or any rights of any other kind nor dose it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 1999 MITSUBISHI ELECTRIC CORPORATION CONTENTS Tc OVERVIEW rr r a Tr A A tenures A aeolian alniie 1 1 Features 2 SYSTEM CONFIGURATION 21 Totaliconfiquration s ene e eaa cha E A E 2 2 Checking hardware VersiOns cc cccecceeceeneeeeeeeeeeceeeeeeeeeeeeeateeeeees 18 2 3 Checking serial number 2 4 Cautions on system configuration 3 SPECIFICATIONS tis tM die tetracaine hare ead annie 3 1 General Specifications ecceeceeseeeeeeeeceaeeeececeaeeeaeeeeaeeeaeeeneeeea
33. module If an error is detected perform the circuit test 2 of the master module For the details of circuit tests 1 and 2 refer to the user s manual of the master module used Perform the test following the steps on the next page POINT Perform the circuit test 2 of the master module by selecting the target stations as described in 1 to 3 below 1 In the segment including the master module select slave stations in order from the nearest to the master module to the farthest 2 In the segment 1st stage select slave stations in order from the nearest to the AJ65SBT RPS RPG to the farthest 3 In the segment 2nd stage select slave stations in order from the nearest to the AJE5SBT RPS RPG to the farthest 44 Start Set the test switch to OFF normal operation After checking the input power supply voltage turn on the power supply Perform the line test 2 of the master module In this test use any one station connected to the downstream side of the AJ65SBT RPS RPG side where the master station does not Does the master module complete the line Refer to the User s Manual of the applicable master module test 2 normally Does PW LED light up Refer to chapter 5 1 to perform troubleshooting Does ERR LED go off Refer to chapter 5 2 to perform troubleshooting Normal Do TWI RD and OPT SD LED light up Refer to chapter 5 3
34. n electric shock or product damage may result A CAUTION Ground the FG terminal to the protective ground conductor dedicated to the programmable controller Failure to do so will result in electric shock or malfunction Be sure to tighten any unused terminal screws within a tightening torque range 0 42 to 0 50Nem Failure to do so may cause a short circuit due to contact with a solderless terminal Use applicable solderless terminals and tighten them with the specified torque If any solderless spade terminal is used it may be disconnected when the terminal screw comes loose resulting in failure Perform correct wiring for the module according to the product s rated voltage and terminal arrangement Connecting to a power supply different from the rating or mis wiring may cause fire and or trouble Fix terminal screws securely with the specified torque Loose terminal screws may cause short circuit or malfunction If the terminal screws are too tight it may cause falling short circuit or erroneous operation due to damage of the screws or module Make sure foreign objects do not get inside the module such as dirt and wire chips It may cause fire trouble or malfunction Be sure to fix the cables that are connected to the module in place either by running them through a duct or by using clamps If the cables are not fixed in one of these ways dispersion movement or careless pulling of the cables may cause damage to the mod
35. nsmission speed setting is 156kbps in a system only the AJ65SBT RPSs are used as repeaters 2 Though not shown here the other remote stations can be connected between the repeaters 2 Enabled T junction wiring in CC Link system Arrangement of these modules between the CC Link system modules enables the CC Link system to be wired in the form of T junction Remote Intelligent Remote Master station k A Z7 ZA Repeaters lO station device station device station e z EE w anana By Repeaters T junction wiring enabled Remote I O station mum Optical fiber cable CC Link dedicated cable Terminating resistor required 3 Noise resistant stable system Optical fiber cables used for junction and extension make it easy to avoid trouble caused by noise improving system stability 4 Mountable to control panel with either screws or DIN rail This module can be mounted onto the control panel with either screws or DIN rail 5 Compact module size The module size has been reduced to the same one as that of AJ65SBTC4 16 O AJ65SBTC1 32 O type small remote I O module AJGSSBT RPSIRPG Height 50 mm 1 97 inch Width 118 mm 4 65 inch 40 mm 1 58 inch 16 2 SYSTEM CONFIGURATION 2 1 Total configuration The total configuration employed when the AJ65SBT RPS RPG module is used is as shown belo
36. own Orange Brown 14 1 OVERVIEW This User s Manual describes the specifications part names settings and others of the AJ65SBT RPS type CC Link system optical repeater module for SI H PCF Broad band H PCF QSI optical fiber cables and the AJ65SBT RPG type CC Link system optical repeater module for GI optical fiber cables used in the CC Link system 1 1 Features The AJ65SBT RPS RPG module is used to increase the flexibility of laying the cables of the CC Link system Using two the same product of AJ65SBT RPS RPG enables a transmission distance increase and T junction wiring using optical fiber cables in all CC Link systems In addition using optical fiber cables facilitates avoiding the noise trouble of the transmission path improving system stability 1 Extended transmission distance in CC Link system Use of this module increases the transmission distance of the CC Link system In addition use of multiple modules enables the transmission distance to be increased up to 3 stages up to 2 stages when the AJ65SBT RPGs are used Remote Master station Increased up to 7 8km station Remote I O station Repeaters i oes 2 es x 1st stage le stage 3rd stage mam Optical fiber cable CC Link dedicated Terminating resistor cable required 1 The maximum transmission distance on the assumption that the tra
37. station AJ65BTS RPH n pattern 9 Z zZ L Segment a One module Segment 1st stage AJ65FBTA RPH F One module ao amp amp 8 3 Segment 2nd stage Remote station q nonood So 26 3 SPECIFICATIONS 3 1 General specifications The general specifications of the AJ6E5SBT RPS RPG are shown below Operating ambient 0 to 55 C temperature Storage ambient 20 to 75 C temperature Operating ambient humidity 10 to 90 RH non condensing Constant Half Sweep acceleration amplitude Count 5 to 8 4 Hz 3 5 mm 10 times Under Vibration with JIS intermittent ru Frequency Compliant 2 resistance S502 and vibration 8 4 to 150Hz 9 8 mis x Y Z IEC directions 61131 2 Under 5 to 8 4 Hz continuous 84 to 150Hz 4 9 mis Shock Compliant with JIS B 3502 and IEC 61131 2 resistance 147 m s2 3 times each in 3 directions X Y Z Operating atmosphere Operating altitude 3 Installation location Overvoltage category 1 Pollution degree 2 No corrosive gases 0 to 2000m Inside a control panel 4 Il or less 2 or less 27 1 2 3 4 This indicates the section of the power supply to which he equipment is assumed to be connected between the public electrical power distribution network and the machinery within premis
38. subishi Electric Automation Thailand Co Ltd Bang Chan Industrial Estate No 111 Soi Serithai 54 T Kannayao A Kannayao Bangkok 10230 Thailand Tel 66 2 906 3238 P T Autoteknindo Sumber Makmur Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Indonesia Tel 62 21 663 0833 Mitsubishi Electric India Pvt Ltd 2nd Floor Tower A amp B Cyber Greens DLF Cyber City DLF Phase lll Gurgaon 122002 Haryana India Tel 91 124 463 0300 Mitsubishi Electric Australia Pty Ltd 348 Victoria Road PO BOX11 Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the of Economy Trade and Industry for service transaction permiss Specifications subject to change without notice
39. terminating resistor correctly Refer to Section 4 7 Is there any noise source around the AJ65SBT RPS RPG or CC Link dedicated cable NO Move the noise source away from the AJ65SBT RPS RPG and CC Link dedicated cable to a place not influenced by noise Refer to 3 and 4 in this chapter to perform troubleshooting Completion 48 3 during data link The TWI RD or OPT SD LED on the master station side is not lit The following shows the troubleshooting process for the case where the TWI RD or OPT SD LED on the master station side is not lit during data link The descriptions are based on Fig 5 1 The TWI RD or OPT SD LED on the master station side is not lit Is the transmission rate setting identical between AJ65SBT RPS RPG and the master station Refer to Section 4 3 Is the CC Link dedicated cable connected correctly Refer to Section 4 7 Is there any noise source around the AJ65SBT RPS RPG CC Link dedicated cable NO The hardware may have a defect Contact your local Mitsubishi representative explaining a detailed description of the problem Correct the transmission rate setting of AJ65SBT RPS RPG to the same as the master station Refer to Section 4 3 Connect the CC Link dedicated cable correctly Refer to Section 4 7 Move the noise source away from the AJ6
40. ti particulate ae H PCF Quartz glass Plastic clad Plastic clad Quartz glass glass transmission 500 m 1 km 1km 1 km 2km distance ee 12 dB km 6 dB km 5 dB km 5 5 dB km 3 dB km Core diameter Clad diameter Primary membrane Applicable F06 F08 or equivalent JIS C 5975 5977 conformance connector 200um 200um 200um 185um 50um 220um 250um 250um 230um 125um 250um 250um 31 Remark Prepare the following types of optical fiber cables A type Cable for connection inside control panel B type Cable for connections between outside control panels C type Cable for outdoor connections D type Cable for outdoor connections that have been reinforced There are special cables available for moveable applications and resistance to heat Contact your Mitsubishi System Service for details 32 3 4 Max transmission distance System using AJ65SBT RPGs only or including both System using only AJESSBT RPSs AJ65SBT RPS and AJ65SBT RPG Master p Transmission speed set Master F Transmission speed set station k to 156kbps station i to 156kbps E ee Segment Segment Max 1200m Max 1200m ef _ y 3934 43ft 3934 43ft Fiber optic cable Fiber optic cable Max 1000m Max 2000m Max aS 3278 69ft 6557 38ft transmission gt
41. ttable station number No station numbers 29 Specifications AJ65SBT RPS AJ65SBT RPG SI optical fiber cable Optical Max transmission distance 500m communication of optical fiber cable between H PCF Broadband H specifications repeaters PCF QSI optical fiber cable 1000m Gl optical fiber cable 2000m 30 3 3 Specifications of connection cables 3 3 1 CC Link dedicated cable Use the CC Link dedicated cable for the CC Link system If a cable other than the CC Link dedicated cable is used the performance of the CC Link system cannot be guaranteed For the specifications of the CC Link dedicated cables or any other inquiries visit the following site CC Link Partner Association website www cc link org Remark For details refer to the CC Link cable wiring manual issued by the CC Link Partner Association 3 3 2 Optical fiber cable specifications For details of the AJ65FBTA RPH AJSBT RPT and or AJ65BT RPI 10A 10B refer to the respective user s manual Confirm the details of the optical fiber specifications by the cable that is being used The optical fiber cables and connectors are dedicated parts Optical fiber cable with connectors are sold by Mitsubishi System Service A catalogue of optical fiber cables is available Mitsubishi System Service can also provide installation Contact your nearest representative for details SI Broad band GI 50 125 H PCF QSI Mul
42. ule or cables or malfunction due to cable contact faults Wiring Precautions A CAUTION When removing the cable from the module do not pull the cable When removing the cable with a connector hold the connector on the side that is connected to the module When removing the cable connected to the terminal block first loosen the screws on the part that is connected to the terminal block Pulling the cable that is still connected to the module may cause malfunction or damage to the module or cable Startup and Maintenance Precautions A WARNING Do not touch terminals when the power is on It may cause an electric shock or malfunction A CAUTION Never try to disassemble or modify module It may cause trouble malfunction injury or fire Do not drop or apply any strong impact to the module Doing so may damage the module Be sure to shut off all phases of the external power supply used by the system before cleaning or retightening the terminal screws If you do not switch off the external power supply it will cause trouble or malfunction of the module Be sure to fix the wires or cables by ducts or clamps when connecting them to the module Failure to do so may cause damage of the module or the cables due to accidental pull or unintentional shifting of the cables or malfunctions due to poor contact of the cable Do not install the control lines together with the communication cables or bring them close to
43. w Segment Master station 1 Remote Repeaters Intelligent Repeaters f I O station AJ65SBT RPS RPG device station AJ65SBT RPS RPG amn Eo Segment 1st stage Repeaters AJ65SBT RPS RPG Remote Intelligent Remote Remote I O station device station device station device statio E3 Segment 1st stage Local station Za Repeaters Remote 1 0 station AJ65SBT RPS RPG a ia E a E Segment 2nd stage Remote I O station Remote I O station Repeaters nena Bo AJ65SBT RPS RPG Optical fiber cable _ CC Link dedicated cable Terminating resistor required 1 The transmission speed of each segment must be matched with that of the master station 2 Up to 3 stages of segments may be used Up to 2 stages when the AJ65SBT RPGs are used 17 2 2 Checking hardware versions The hardware versions of the AJ65SBT RPS RPG can be checked on the DATE section on the rating plate which is situated on the side on the module Year and month of manufacture Hardware version Software version Conformed standard ELI Ci MADE IN JAPAN BD992C154H06 2 3 Checking serial number The serial number of the AJ65SBT RPS RPG can be checked on the SERIAL section on the rating plate aa MITSUBISHI 1 i
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