Home

SIMODRIVE 611 universal and POSMO A

Contents

1. ja I N P ims b mm wi Os N O m RS o a 9 37 a le10 94 278 5 45 1 08 e D Fig 7 16 Maximum total length for hose 78 74 in 2 m Fan weight 11 Ib 5 kg Degree of protection for filter IP 54 Minimum bending radius for hose R 4 9 in 125 mm Adhere to following tighting torques for module assembly Screws M 3 7 inlb 0 8 Nm Screws M 4 16 inlb 1 8 Nm Screws M 5 26 inlb 3 Nm Screws M 6 52 inlb 6 Nm Dimension in inches Dimension in mm Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Dimension Drawings Detailed drawings Hose pipe cooling 2 tier configuration 75 97HP 55 71 kW COD MSD 85 110 A oe e gt Las zi 10 94 278 ol iN oO ges a B E oe GMC 5117 Fig 7 17 Maximum total length for hose 78 74 in 2 m Fan weight 11 Ib 5 kg Degree of protection for filter IP 54 Minimum bending radius for hose R 4 9 in 125 mm Adhere to following tighting torques for module assembly Screws M 3 7 inlb 0 8 Nm Screws M 4 16 inlb 1 8 Nm Screws M 5 26 inlb 3 Nm Screws M 6 52 inlb 6 Nm Dimension in inches Dimension in mm rgt Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Dimension Drawings Detailed drawings Modules 1 97 to 7 9 in 50 to 200 mm extern
2. 2505 oO 6 200 4 150 100 2 50 0 0 0 2 5 i 10 12 15 d 20 rpm 22 Speed Fig 6 116 POSMO A 75 W PG Gearbox ratio 162 6SN21 32 1DH11 1BAO ie SE 2x Overload LAO Ib in e L35 s 5 r30 5 CO E 6 25 20 4 15 2 10 5 0 17 33 50 67 83 100 117 133rpm 150 Speed m Fig 6 118 POSMO A 75 W SG80 Worm gear 24 6SN21 32 1KM11 1BA0 SBIMODRIVE EDIT Universal me POSMO A a imension Drawings SIMODRIVE 611 universal Overview drawings Infeed power and monitoring modules External pulsed resistors Hose pipe cooling I RF and power modules single module and 2 tier configuration Detailed drawings Mains filters Commutating reactors Modules 1 97 to 11 8 in 50 to 300 mm internal cooling Modules 11 8 in 300 mm internal cooling with fan Hose pipe cooling single module Hose pipe cooling 2 tier configuration Modules 1 97 to 7 9 in 50 to 200 mm external cooling Power module 1 axis 1 97 50 mm external cooling Power module 2 axis 1 97 50 mm external cooling Power module 1 axis 3 9 in 100 mm external cooling Power module 2 axis 3 9 in 100 mm external cooling Power module 1 axis 5 9 in 150 mm external cooling Infeed module 1 axis 7 9 in 200 mm external cooling Infeed and power modules 1 axis 11 8 in 300 mm external cooling with fan EMC Engineering guidelines SIMODRIVE POSMO A Detailed drawings POSMO A without gearbox
3. SIMODRIVE E DRIVE 611 universal SMO A Selection guideline for Siemens non machine tool motion control solutions Application product selection General Motion Control Functions ue Technology e Coordinate transformation e Circular interpolation 2D 3D e Linear interpolation 2D 3D e Linear interpolation 2D Print mark registration e Engage Disengage e CAM Profile e Electronic gear e Virtual master e Roll feed Continuous positioning e Automatic mode e MDI Point to Point positioning e Referencing Homing e Linear rotary axis e Position regulator e Speed regulator e Current regulator Simple positioning with V 1 5 and greater Siemens General Motion Control Catalog Part 3 2001 1 11 SIMODRIVE 611 universal and POSMO A Overview Application SIMODRIVE 611 universal With a proven hardware plat form in the machine tool indus try the new 611 U U for Universal has been de signed to handle a range of General Motion Control appli cations Capable of controlling various motor types be it Synchronous Servo Asynchro nous Servo standard Induction or Linear Its compact multi axis design is well suited for many industries i e printing packaging textile wood glass etc The SIMODRIVE 611 universal is Supplied for line voltages of 3 phase 380 V to 480 V AC 50 60 Hz and is available from 1 5 HP to 160 HP 1 1 to 120 kW
4. a Fig 6 26 Mains filter for 16 kW Technical specifications with ordering data The mains filters limit the con ducted interference emanating from converter units to the per missible EMC values for industri al environments Provided the installation is con figured in accordance with the Planning Guide and the EMC guideline for SIMODRIVE com pliance with the limit values stip ulated by the EU EMC Directive is ensured at the installation site Other functions of the mains fil ters in combination with the RF aka I R modules in sinusoidal Current mode are e Provided the network short circuit rating is adequate the low frequency mains harmon ic voltages remain within the limits set down by the VDEW requirements e Damping of resonance cir cuits resonance circuits that are formed from the largely unknown mains impedances and impedances of the drive system E Mains filters e No impairment of the ripple control frequency ranges e Low leakage current design for the use of universal cur rent sensitive residual current protection devices with rated fault currents gt 300 mA A separate mains filter such as the 6SN11 11 OAA01 1BA0 must be included in the supply cable in cases where there is a separate connection between the electronic power supply and the network 6 conductor con nection When operating with rated mains voltages greater than 3 AC 415
5. i e 0 022 mm It is sufficient to only consider forwards travel because the condi tions are the same for forwards and reverse travel D x O1 z l l Aada 0 03 mm e The new cycle time is therefore i z 10 1024 T with a 2 pole resolver rs 2 A Stot ASmech ASgear ASencoder 0 1 0 044 0 038 0 174 lt 0 2 mm e For the remaining values of the travel curve the following is ob The required accuracy is thus complied with tained E lt t Ym 19 Loa max 25 S Vmax KE E RE AG Vmax 1 0 ii ei tt 0042542 085 to T Liot 3 5 0 9 2 6 S Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information Dimensioning of the power section and drive Calculating example 4 Selection of the motor Selection with regard to the dynamic limit curve e The maximum motor torque occurs here because the deceleration is equal to the acceleration 1 T Mot max Ta Mot Ta br G ajad Tw Kee I mech NG P ue 0 02 12 5 4 91 ____ 10 09 0 95 Ta Mot 2 06 Nm where Ta Mot ioi i Qioad d Jot N 50 0 10 che 500 e The first 1FT6 motor with n 3000 rom which satisfies the condition or the dynamic limit curve is the 1F16041 4AF7 with P 0 7 kW Tn 2 2 NM Tmax perm 10 Nm Jmot 0 39 10 3 kgm with brake kraugng 1 26 Nm A Mot 0 86 To 2 5 Nm e The acceleration and deceleration
6. Dimensioning of the power section and drive 2 e Motor torque during constant travel i E Moti AL e Tr 1 1 TMotk Tw 27 47 321Nm 032 025 32 14 19832 0 vok TW a n TESE PS E T e Motor torque during deceleration l ty q 9 e By usino the travel curve which is proportional to the speed the j mean motor speed is obtained TMot br Tormo Zap Torload Tw T In mo SI9n Croroaa zw In ne 0 9 0 95 gt Al 5 94 0 914 179 24 27 47 a 19 83 Nm Nmean Here the proportion of deceleration torque outweighs the resis 21827 qos 4 04907 44 7182 025 tance torque Regenerative operation occurs In this case the ef _ 7705 papa ficiency levels are above the line the sign before the bracketed T 35 7 SC term Tpr load Tw IS Negative Ka The effective motor torque calculated at Amean S below the S1 curve The torque characteristic can be determined using the values cal The motor is therefore suitable culated for the motor torque Fig 6 12 Fig 6 13 Torque characteristic for forwards travel S1 curve for the 1FT6084 8AF 6 14 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information Dimensioning of the power section and drive 1 Data of the drive 3 Max speed under load max load torque selection of the gear unit e M
7. Fig 6 73 Control board for 2 axis version SIMODRIVE 611 universal Engineering Information Unit design SIMODRIV Power and control terminals 611 univers SIMODRIVE 611 universal plug in unit The following 1 axis control board is available E Ordering data SIMODRIVE 611 universal closed loop control plug in unit with analog speed setpoint in terface e 1 axis version resolver speed torque setpoint Order No 6SN11 18 ONJ00 0AA1 e 1 axis version resolver speed torque setpoint positioning Order No 6SN11 18 1NJ00 0AA1 oO 0000 0J0000000 Vi Geena inne Soooooo ooooooo Fig 6 74 Control board for 1 axis version 6 54 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal plug in unit Motor encoder drive A X411 Signaling terminals Button for SE AS2 8 RESET FAULT X421 LED red RO T Terminals for supply and pulse enable Ol X431 X441 reference Terminals drive A 56 A 14 A 24 A 20 A 65 A 9 10 A 11 A I2 A I3 A At A A A B A B A R A R A O0 A O1 A O2 A O3 A D G e S G OO OO A X451 Equipment bus X351 DO o S S S OO A 222a 22E OOOOOOOOOO JIOOOOOOOOO X461 Fig 6 75 Plug in unit Board specific terminals and interfaces SIMODRIVE 611 universal Engineering Information Unit design Power and
8. e IEN linear motors e 1PH 1LA5 induction motors with without encoder Both 1 axis and 2 axis closed loop control plug in units can be ordered with options The 2 axis versions can also be used in the 1 axis power modules System components Plug in units Closed loop control plug in units with analog setpoint interface The following encoder evalua tions are available for various closed loop control plug in units e Resolver 2 to 6 pairs of poles up to 375 Hz pulse multiplication factor internal 4096 x number of pairs of poles of the resolver e Encoder with sin cos 1 Vp O to 65535 signals revolution max 350 KHz pulse multiplica tion factor internal 128 x sig nals revolution e Absolute value encoder with EnDat interface same as en coder sin cos 1 Mee plus EnDat evaluation for position signal Variants for closed loop control plug in units and options see Ordering data The drive can be started either by means of a 7 segment dis play and keyboard on the front of the module or by means of the SimoCom U installation tool run on aPC under Windows NT 95 98 6 32 Siemens General Motion Control Catalog Part 3 2001 Functions selection e Analog rotary setpoint inter face e Incremental shaft angle en coder interface WSG To convey actual positions in the form of a pulse directional signal to a higher level control e Encoder pulse simulation tracks A B and R 5 V TTL RS 485 RS 4
9. 02YSY ST C11Y 1 x 2 x 0 64 2 55 150 KF 40 FRNC VI PUR 0 3 5 in 0 016 8 0 0 4 mm purple 40 F to 140 F 40 C to 60 C 40 F to 140 F 40 C to 60 C 40 F to 140 F 40 C to 60 C gt 2 95 in gt 75 mm gt 5 91 in gt 150 mm 02Y Y ST C11Y 1 x 2 x 0 64 2 55 150 LI KF 40 FR petrol PUR 0 3 5 in 0 016 8 0 0 4 mm purple 40 F to 140 F 40 C to 60 C 40 F to 140 F 40 C to 60 C 40 F to 140 F 40 C to 60 C gt 1 575 in 40 mm gt 2 362 in gt 60 mm Permissible tensile loaq 22 5 Ib 100 N 22 5 Ib 100 N 22 5 b 100 N Weight Free of halogen 104 7 lb mile 76 kg km no 100 6 Ib mile 73 kg km no 102 Ib mile 74 kg km no Behavior in fire flame retardant acc to VDE 0472 flame retardant acc to VDE 0472 flame retardant acc to VDE 0472 T804 T804 T804 C test type B test type B test type UL listing yes yes yes Resistance to mineral oils and greases UV resistance 1 Electrical characteristics at 20 C tested according to DIN 47 250 Part 4 or DIN VDE 0472 conditionally resistant no 2 Trailing type cables for the following require ments min of 4 million bending cycles at the good resistance no specified bending radius and a max accelera tion of 4 m s2 212 Siemens General Motion Control Catalog Part 3 200
10. 3 4 6 69 3 4 3 4 6 69 3 4 6 53 3 4 6 54 3 4 SIMODRIVE 611 universal and POSMO A 6SN11 18 ONKOO O0AA1 6SN11 18 1NH00 0AA1 6SN11 18 1NHOO OAA1 6SN11 18 1NJO0 OAA1 6SN11 18 1NJO0 OAA1 6SN11 18 1NKOO OAA1 6SN11 18 1NKOO OAA1 6SN11 23 6SN11 23 1AA00 0AA1 6SN11 23 1AA00 OBA1 6SN11 23 1AA00 0CA1 6SN11 23 1AA00 ODA1 6SN11 23 1AA00 0EA1 6SN11 23 1AA00 OHA1 6SN11 23 1AA00 OJA1 6SN11 23 1AA00 OJA1 6SN11 23 1AA00 OKA1 6SN11 23 1AA00 OKA1 6SN11 23 1AA00 OLA1 6SN11 23 1AA01 OFA1 6SN11 23 1AA02 OFA1 6SN11 23 1AB00 0AA1 6SN11 23 1AB00 0BA1 6SN11 23 1AB00 0CA1 6SN11 23 1ABO00 OHA1 6SN11 24 6SN11 24 1AA00 0AA1 6SN11 24 1AA00 OBA1 6SN11 24 1AA00 0CA1 6SN11 24 1AA00 ODA1 6SN11 24 1AA00 0EA1 6SN11 24 1AA00 OHA1 6SN11 24 1AA00 OJA1 6SN11 24 1AA00 OKA1 6SN11 24 1AA00 OLA1 6SN11 24 1AA01 OFA1 6SN11 24 1ABO00 0AA1 6SN11 24 1AB00 0BA1 6SN11 24 1ABO00 0CA1 6SN11 24 1ABO0 OHA1 6SN11 45 6SN11 45 1AA00 OCAO 6SN11 45 1AA01 OAA1 6SN11 45 1AA01 OAA1 6SN11 45 1BA01 OBA1 6SN11 45 1BA01 ODA1 6SN11 45 1BA02 0CA1 6SN11 45 1BB00 0DA1 6SN11 45 1BB00 0EA1 6SN11 45 1BB00 0EA1 6SN11 45 1BB00 0FA1 6SN11 45 1BB00 0FA1 6SN11 46 6SN11 46 1AB00 0AB 1 6SN11 46 1AB00 0AB 1 6SN11 46 1AB00 0CA0 6SN11 46 1BB00 0DA1 6SN11 46 1BB00 0EA1 6SN11 46 1BB00 0FA1 6SN11 46 1BB01 OBA1 6SN11 46 1BB02 0CA1 6SN11 61 6SN11 61 OBA03 0CA1 6SN11 61 1AA00 0AA 1 6SN11 61 1AA01 OAAO 6SN11 61 1AA01 OBAO 6SN11 62 6SN11 62 OBA01 OAAO 6SN11 62 O
11. O I aka LEI 28 50KW 28 kW I RF aka I R 16 21 kW 16 kW 36 47kW 36kW 6SN11 11 1AA00 OCAO 6SN11 11 0AA00 OBA1 6SN11 11 OAA00 0CA1 55 71 kW 55 kW 6SN11 11 OAA00 0DA1 80 104 kW 80 kW 120156kW 120 kW 6SN11 11 OAA00 OEA1 6SN11 11 OAA00 OFAO The HF commutating reactor should be installed as near as possible to the mains infeed module Siemens General Motion Control Catalog Part 3 2001 3 Regulated regenerative unit SIMODRIVE 611 universal Engineering Information Dimensioning of the power section and drive Additional components e Mains filter package The mains filter and the HF commutating reactors are combined as a logistics unit in the form of mains filter packages e Overvoltage limiter module Surge arrestor The overvoltage limiter mod ule limits the overvoltages that occur as the result of for example switching opera tions on inductive consumers and on network matching transformers to values ac ceptable for the mains infeed modules above 10 kW The overvoltage limiter mod ule is used for upstream transformers or networks that do not meet IEC require ments For UL compliance of the mains infeed module the overvoltage limiter module must be used An appropriate protective cir Cuit is integrated as standard in the 5 kW O I module Built on fan A built on fan 6SN11 62 OBAO2 0AA1 is required for the 80 kW and 120 kW infeed modules Shield te
12. 10 C to 80 C 32 F to 176 F 0 C to 80 C Bending radius Outer sheath 15 x D PVD 6ES71 94 1LY00 0AA0 and 6ES71 94 1LY10 0AA0 power cable Other sheath Outer sheath thickness 6ES71 94 1LY00 0AA0 6ES71 94 1LY10 OAA0 PVC PUR 0 0315 in 0 8 mm Leads cross sections Outside diameter 1 x 2 x 0 65 mm 3 x 1 x 0 75 mm 0 374 in 0 02 in 9 5 0 5 mm Permissible minimum bending diameter e Once only bending e Recurrent bending Operating temperature Weight gt 2 6 in 70 mm gt 5 51 in 140 mm 22 F to 140 F 30 C to 60 C Approx 144 7 lb mile 105 kg km Electrical properties at 68 F 20 C e Conductor resistance e Insulation resistance e Operating voltage peak e Test voltage lt 26 Q km for 0 75 mm lt 84 Q km for 0 65 mm gt 20 MQ km 35 V 500 V Flame test Oil resistance To VDE 0472 Part 804 test type B To VDE 0471 Part 804 test type B Suitable for drum use ea Yes 2 10 Siemens General Motion Control Catalog Part 3 2001 Bus connectors technical specifications Cable outlet Transmission rate SIMODRIVE POSMO A Technical Data Bus connectors 6ES79 72 0BA50 0XA0 6ES79 72 0BB50 0XA0 6GK15 00 0FC00 90 cable outlet 9 6 Kbit s 12 Mbit s 180 cable outlet 9 6 Kbit s 12 Mbit s Terminating resistor Interfaces e PROFIBUS stations e PROFIBUS LAN cable Integrated re
13. 2001 SIMODRIVE 611 universal Engineering Information Unit design Power and control terminals O I module 5 10 kW Group signal Pt temperature monitoring Standby signal Electronics ground Fig 6 67 Terminal Desig Function Type Typ voltage limit values Max cross section Note _ No nation For O I 5 kW the DC link is pre ER charged through two phases If a U1 X1 Supply connection E 3 ph 480 V AC 4 mm finely stranded DC link voltage is not established in V1 without connector sleeve spite of the fact that all of the enable wi 6 mm with cable lug signals are present there is no GND Protective conductor OV M5 thread ready signal it must be checked PE X131 Electronics GND OV M4 thread that all of the three phases are con X351 Equipment bus I O Various 34 core ribbon cable nected to terminals U1 V1 W1 Grounding bar I O 300 V Busbar P600 DC link I O 300 V Busbar M600 300 V M500 X181 DC link power supply 300 V 1 5 mm IAM 16 i P500 X181 DC link power supply 300 V 1 5 mm AWG 16 Caution 1U1 X181 Output L1 O 3 ph 480 V AC 1 5 mm2 AWG 16 EE 2U1 X181 InputL1 3 ph 480 V AC 1 5 mm2 AWG 16 available tor O I 5 10 kW 1V1 X181 Output L2 O 3 ph 480 V AC 1 5 mm AWG 16 1 input O output NC 2V1 X181 Input L2 3 ph 480 V AC 1 5 mm AWG 16 NC contact NO NO contact 1W1 X181 Output L3 O 3 ph 480 V AC 1 5 mm
14. 3 3 6 37 3 9 6 84 6 80 6 80 FB 12 PARAMETERIZE ALL POSMO A Features Female coding elements Flow diagram G Genaral documantation Guidelines H HF commutating reactor Hose pipe cooling Hose cooling package I Infeed modules Infeed modules O I and I R Infeed regenerative feedback I RF modules Inputs Outputs Integration in SIMATIC Internal cooling Introduction J Jerk limiting L LAN cables Line supply types M Mains filter package Mains filters Male coding elements Manufacture documantation Monitoring module Motor selection Mounting frame O O I and I RF modules Operating modes Over voltage limiter module Overload capability P Plug in unit Plug in unit with optical sin cos encoder Plug in unit with resolver Positioning motor POSMO Power and control terminals Power and encoder cables A 4 Siemens General Motion Control Catalog Part 3 2001 Page 6 80 1 8 3 6 1 16 5 2 1 14 2 6 3 10 6 27 3 2 3 3 3 8 6 38 3 8 6 38 2 3 3 2 6 47 6 51 6 30 6 84 6 69 3 2 3 3 6 37 1 2 6 84 2 12 3 14 6 65 3 10 6 29 2 6 3 10 6 28 3 6 5 2 2 6 3 5 6 33 6 60 4 1 3 7 6 30 6 82 2 6 3 5 6 29 6 53 6 29 6 53 3 4 6 63 3 4 6 63 3 12 2 7 343 6 73 6 46 6 63 Power cables Power Management Module Power modules Power supply sizing Product selection PROFIBUS Pulsed resistor Pulsed resistor m
15. 6 60 5 Max permissible connected power Prax 43 kW max permissible current load Imax lt 2 A SIMODRIVE 611 universal Engineering Information Unit design Power and control terminals bi Monitoring module Terminal Desig Function Type Typ voltage Max cross section No nation limit values X351 Equipment Device bus UO Various Ribbon cable M500 X181 DC link power DC 300 V 1 5 mm2 AWG 16 supply P500 X181 DC link power DC 300 V 1 5 mmZ AWG 16 supply 1U1 X181 Output L1 O 3 ph 400 V AC 1 5 mm2 AWG 16 2U1 X181 Input L1 3 ph 400 V AC 1 5 mm2 AWG 16 1i X181 Output L2 O 3 ph 400 V AC 1 5 MmmM AWG 16 Ovi X181 Input L2 3 ph 400 V AC 1 5 mm2 AWG 16 1W1 X181 Output L3 O 3 ph 400 V AC 1 5 MmmM AWG 16 2W1 X181 Input L3 3 ph 400 V AC 1 5 mm2 AWG 16 7 X141 P24 O 20 4 28 8 V 50 mA 1 5 MmM AWG 16 45 X141 P15 O 15 V 10 mA 1 5 MmM AWG 16 44 X141 N15 O 15 V 10 mA 1 5 mm AWG 16 10 X141 N24 O 20 4 28 8 V 5O mA 1 5 mm AWG 16 15 X141 M O OV 1 5 mm2 AWG 16 R X141 RESET Term 15 Re 10 kQ 1 5 mm2 AWG 16 5 3 X121 Relay contact NC 50 V DC 0 5 A 12 VA 1 5 mm2 AWG 16 5 2 X121 Group signal NO max 1 5 mm2 AWG 16 5 1 X121 It motor temp 5 V DC 3 mA min 1 5 mm2 AWG 16 63 X121 Pulse enable 1 5 mm2 AWG 16 99 4 X121 Enable voltage O 13V 30V Re 1 5kQ 1 5 mm AWG 16 oi X121 Enable voltage O P4 V 1 5 mm2 AWG 16 64 X12 Drive enable 24 V 1 5 mm2 AWG 16
16. Because the accelerating and decelerating times are lt 2 65 s the two times overload capability with 1FT6 syn chronous servo motors can be used IMot max 14 A lt Imax 18 A dereen 36 A lt I 9 A A 6SN11 23 1AA00 0CA1 1 axis power module can be used To save space in the cabinet the 2 axis 6SN11 23 1AB00 0CA1 can be used instead of two single power modules Y axis For the 1FT60 41 4AF7 the smallest 1 axis power module 6SN11 23 1AA00 OHA1 with J 3 A and Ina 6 Ais selected Because the drive of the y axis always runs alone and with regard to its power is small in comparison to the drives of the x axis and the Z axis it is not taken into account in the rating of the braking resistor Plug in units Because of the resolver feedback devices and the need for position control the following selections can be made Plug in unit With 2 axis power module 6SN11 18 1NKOO OAA1 For x and z axis With 1 axis power module 6SN11 18 1NJO0 0AA1 For y axis 2 Overload capability of 1PH asynchronous servo SIMODRIVE 611 universal Engineering Information Dimensioning of the power section and drive 7 Selection of the infeed module e Max DC link power with consideration of the simultaneity e Maximum DC link power worst case 10 Ges pr em em L Pura yes 2 26 Nm 1909 9 rem ft Fuct Y max m 0 45 kW ei 550 U S Buzz oer E SE H
17. MT 32 MB RAM memory 10 MB memory on the hard disk Communication L Been e mn d I L Wi e e e b l i q mapa D S s i pe i 1a a a a a i i l H l e Requirements placed on the communications For Laptops CP 5511 PROFIBUS con nection via PCMCIA card Design Type 2 PCMCIA card adapter with 9 pin SUB D socket connector to connect to PROFIBUS Order No MLFB 6GK1551 1AA00 For Desktops CP 5611 PROFIBUS con nection via short PCI card for Desktops Siemens General Motion Control Catalog Part 3 2001 Design Short PCI card with 9 pin SUB D socket connector to connect to PROFIBUS Order No MLFB 6GK1561 1AA00 e Software requirements SIMATIC NET SOFTNET DP Windows 98 NT 4 0 5 0 or newer Order No MLFB 6GK1704 5DW _ _ 3AA0 TCL TK Interpreter Version 8 0 is included in the instal lation software SIMODRIVE POSMO A Engineering Information For SIMODRIVE POSMO A there are a total of 27 traversing blocks available The compo nents of each traversing block consists of e Program control word PSW allows to specify motion type speed or position controlled positioning type absolute or relative timer type for timer operations in program blocks traversing type path or precise stop controlled etc e Target position mm degrees o
18. Planetary gearbox Worm gearbox Note important Dimensions are subject to change Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Dimension Drawings Overview drawings Infeed power and monitoring modules 18 3 466 18 9 480 oo l GMC 5104a 11 8 300 Fig 7 1 Front views without shield terminal plate The shield terminal plates increase 10 55 DEE We oa the module heights by the following GMC ote amounts MEM z i e se B Se Module width Increase of the 6 Ventilation clearance d om Ventilation clearance ei e module height downwards from the lower edge of the connection lugs in mm in mm 1 97 50 3 9 100 3 9 100 7 02 180 5 9 150 7 9 200 11 8 300 The thermally conducting cover with internal cooling only increases the module heights by the following amounts Module width Increase of the module height atone upwards from the upper edge 52 o of the module gp oO E casing L 3 0 I in mm in mm z r aae vsa Built on fan n Z c g 1 97 50 3 9 100 L 3 9 100 SE Ventilation t 109 k The Planning Guide contains further Fa EE B EE detailed dimensions Fig 7 2 Fig 7 3 Side view without shield terminal plate Side view without shield terminal plate Internal cool
19. Q A pi o DW a L w F Overview P A A H j G Sa E DO FE dA D gn gp s ER vga a4 e atl e i WI fe Dn es Ta w K w w I egg WW Se Kr Kg sg S i Grn H W Customer service 3 If you are not in an emergen cy situation once we have received and inspected the defective part and validated the technical warranty we will repair and return your original product to you at no charge If the item is unre pairable we will immediately send a replacement at no charge 4 An RGA Return Goods Authorization will be issued to you on the same day you call Our RGA form has detailed instructions for the proper return of the part to Siemens You are responsi ble for freight charges asso ciated with any returned part or parts Please use anti static bags when shipping printed circuit boards back to Siemens If you do not have anti static bags please let RGA Central know at the time of your initial call and they will provide one If the boards are received back and they do not have the proper protection from stat ic the warranty is null and void Any item received with out an RGA number will be returned to sender 5 Our remanufactured parts carry a full ninety 90 day warranty or the remaining period of your original war ranty whichever is longer Wrong part ordered shipped overstock etc If you have ordered the wrong part find yourself overstock
20. SIstors used for Nise cae 13 For sizing of braking unit and re I sistor see calculating example P 0 3 kW 1 5 kW 0 3 kW 0 2 kW Pa 25 kW 25 kW 25 kW 10 kW ETEN 7 5 kWs 180 kWs 7 5 kWs 13 5 kWs Degree of IP 54 IP 20 refer to module refer to module protection Dimension drawings refer to Section 7 Ordering Data Order No Pulsed resistor module for 6SN11 13 1AB01 0BA1 SIMODRIVE 611 Complete with all termination and connection elements Blanking plate for mounting the module and to cover the prepared opening for the external cooling Width 1 970 in 50 mm External pulsed resistor 1 5 kW 25 kW External pulsed resistor 0 3 kW 25 kW only for 28 kW O I module Thermally conductive cover 6SN11 62 0BA04 0JA0 6SN11 13 1AA00 0CA0 6SN11 13 1AA00 0DA0 6SN11 62 0BA01 0AA0 1 Unregulated non regenerative unit 6 34 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information System components ODRIVE niversal Braking units and braking resistors Connecting of the external pulsed resistors Horizontal and vertical mounting positions are possible Red blue GND green yellow each 1 5 mm2 AWG 16 Screen connection is realized through the Screened 9 8 ft 3 m connecting cable can be exten PG gland ded up to 32 8 ft 10 m Screened connecting cable braided a screen cross section 2 5 4 mm z S AWG 14 12 2 max length 32
21. Siemens General Motion Control Catalog Part 3 2001 0 sS BE Xew lt g 4 009 4 0061 Z WW 5 Z Xew lt t Z JT 009 4 o0z duuexd 4 7 00S uoneziliin Buiyeiq z Jo anyea Joo By Oo enba s Suojsises Hulyesg jq ss wad Jo JaquuNU XEN Z c ainpow Buluolluouu y Ag pepiAoid sjulod Bune AL pue sjulod Sluol1o 9 8 out UUM Hels pappe q 1snui npoui BuliolluojAj e uoenojeo Buunp saieGou Soot zueyns a J 4 de LO c iL lq L Ul puno due Sang gep p nb y JO IIV O S CH Ou G E x zuolezilin Buryeig lt ab npoui p lul gt Q JO ywl gt Uol 0 lt 9q snu 0 lt q snu pi 2 e pzi i n yul OG lt Sjulod BuneB luelns ti Ssluiod 91U01 98 9 JUBYNSEY DI imensioning o D Q O N oD KS fav A D O 5 C O O d O be x 10 C O O WI AH Ga am am 47 UO ZU uoiezijgn lnpouu p zu Guiyeag Auoedeo yui oq JO ywl Aoedeg JUe IINSOY Solo Ayoeded Yul Oq SOPIAOId jue NsoY souInboYy SOPIAOId s uiod Burley S UIOd OS uo1209 3 d lnpolN Table 2 Assessment and configuration sheet SIMODRIVE 611 universal Engineering Information Dimensioning of the power section and drive Calculating example A three axis conveyor vehicle and the y axis are driven via
22. Typ voltage Max cross section No nation limit values X151 Equipment Device bus I O Various Ribbon cable 19 X22 Enable voltage O OV 1 5 mm AWG 16 reference potential 50 X221 Control contact for E OV 1 5 mm2 AWG 16 fast discharge Ground Protective conductor OV Bolt PE P 600 DC link I O 300 V Busbar M 600 DC link I O 300 V Busbar 1R TR1 External resistance I O V 300 6 mm 4 mm 3 2R TR2 2 connection AWG 10 12 3R 1 Input O Output 3 The 1st number is valid for cable lugs The 2nd 2 Only for O I 28 kW number is valid for finely stranded conductors without connector sleeve 6 62 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information Power and encoder cables 1 or 2 axis power module Plug in unit 1 axis e power module O Order No 6FXL1 002 50000 1000 1FK6 motor lt 164 ft 50 m Power cable TFT6 motor see 1FK6 motor 6FX2 002 5EOOO 10000 1FN3 motor up to 3 m s lt 164 ft 50 m Power cable others on request see 1FN motor 6FXO 295 1PH motor lt 164 ft 50 m Power cable see 1PH motor DC link bus DD Fig 6 78 Plug in unit with resolver 2 axis for resolver EE Pre assembled cable X411 or 6FXO 002 2CF02 1000 Resolver X412 lt 164 ft 50 m feedback device 2 S PROFIBUS DP X423 6XV1 830 O00H10 Sold by the SIMATIC S7 L MPI cable meter CPU 315 2 DP 1 m 3 ft 3 in V A AY PF A 6FX2 002 3AB0
23. We also try to keep the amount of pack aging material used to a mini mum If possible we pack our products in reusable packaging We have already made prepara tions to enable the converters to be disposed of after use in ac cordance with the regulations governing the disposal of elec tronic equipment not yet in force Appendix ORS Stuns on ehren 32 2 S Grundnorm HIP die die Ein deser hg n si E nt the groten Kooning t Eye DR gen L For daten OF thg S 3tem E Which a Sr 6 VDE O847 Teil Ze JE 1000 G ENy 501 4 2 E og bi Teil 1 7 VDE 847 Teil 4g lE looo 3 DE O836 Teil 82 5 Si VDE 9847 Tei 4 3 EN 608 E kas v 4847 rause ie zen K D oe enen Qualltatsman lt Liss Name Funktion Uhnterschris Stating Nang KE iasa Erkl run Esch etnies die Zeien Mit dar tenann n Richtlinig ist Jedoch king Usicheryn k Dig Sos een der mis Biren Wer And zy beachten i K j la D s og bei Esp R Modu ung LE M gt Filter Im Modu lente Oder y e Odor FM KE Alle Komponona die por Tweet OT r do n SCN erb ang von SIMODRI VE USehissan ind opp llen round die D Uinie g ss sieh g Hinweis In der dE der inhaltuna Siemen AG Juge Au Rishis FOS MNase A E g US Lilie 2001 Part 3 talog Motion Control Ca a s Gener Siemen SIMODRIVE 611 universal and POSMO A Appendix Subject index Me 1 or 2 axis p
24. module refer to chapter 3 When routing cables est possible surface area with the cabinet in the cabinet a clearance of gt 100 mm must be mounting panel kept around the HF reactor 6 42 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information Wiring configuration overview I RF modules w filter package Encoder cables Cabinet mounting panel I Function cables 59 Saba Filter module Main switch 3 B z Ss ak 2 vk x x L feller i en 3 l S III 5 Le l i Ea e i Fig 6 60 Supply Connect the GND bar through the largest possible surface area to the cabinet mounting panel Connecting diagram for line filters for 5 kW and 10 kW O I modules I RF infeed module w parallel filters Encoder cables Cabinet mounting panel Function S j Filter module Filter module COD MSD IOD FDD II module module S Sek L D EX 3 EE E E 7 216 3 i ial SE fa E j al Barna ti E H L ee ae SI d veer E z U aa a i i EC fe Fig 6 61 l Connect the GND bar through the largest possible surface area to the cabinet mounting panel Connecting diagram for two filter Supply modules connected in parallel for 80 kW and 120 kW I
25. 0286 kW P Py y axis P z axis 0 138 0 286 0 424 kW Finan br resistor gt Frias br 25 kW gt 74 kW O K Py resistor Py 03 gt 0 424 kWI Not O K 1 Non regenerative unit 2 Regenerative unit SIMODRIVE 611 universal Engineering Information Dimensioning of the power section and drive This means a separate pulsed resistor 6SN11 13 1AA00 OCAO has to be used For the 10 25 kW O I infeed module also a pulsed resistor module 6SN11 13 1AB01 OBA1 has to be used The gating points electronic points and the DC link capacitance has also to be taken into consideration Regenerative infeed module No braking unit is necessary 9 Selection of other Components Other components can be selected as needed For example e Profibus Communication module e Shield plates etc Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information Dimensioning of the power section and drive 611 unive Math Symbol Definition des Positioning accuracy of gear box ASEncoder Positioning accuracy of encoder ASmech Imprecision of the mechanical system ASTotal Positioning accuracy of the total system ag Angular rotation of gear box D Diameter in length T Pi Z Pulses per revolution of encoder i Gear ratio na Rated speed in RPM Ta Mot Accelerating torque needed for accele
26. 1 Tamo 0 5 25 98 1 10 0 9 0 95 Ta mot 149 Nm with Ta Mot mot Qioad SE Jot 50 10 Mot 500 se The first 1FT6 motor with Na 3000 rom which satisfies the condi tion or matches the dynamic limit curve is the 1FT6082 8AF7 with Pa 3 2 kW z 10 3 NM Tmas permi 42 NM Jaar 0 00335 kgm with brake ronn 1 18 Nm Mot 0 89 To 13 Nm e The acceleration and deceleration torque for the motor rotor is thus Ta br Mot 0 00335 500 1 68 Nm e The max motor torque is equal to the motor torque during accel eration Fig 6 17 Dynamic limit curve for the 1FT6082 8AF7 with the points of the load cycle In order to check the thermal limits the effective motor torque is cal culated For this purpose all other motor torques within the travel curve have to be calculated in addition to the motor torque during acceleration SIMODRIVE 611 universal Engineering Information Dimensioning of the power section and drive e Lifting of the load motor torque during constant travel e The effective motor torque is obtained from the torque character istic as follows 1 1 T 98 1 11 47 Nm GE mms 10 09 095 tie eff Al A T e Lowering of the load motor torque during constant travel _ 16 58 0 6 1147 0 3 6 37 0 6 4 08 0 6 8 397 0 3 127 06 eso Me oni 09 095 _ p29 Nm l TMotk down TH 714Nm e Lif
27. 141 141 97 55 348 261 55 kW 130 100 15 279 5 526 109HP 7 9 5 9 0 98 11 0 21 2 80 kW 200 150 25 279 5 539 160 HP 11 8 9 84 0 98 11 0 20 87 120 kW 300 250 25 279 5 530 Commutating reactors Fig 7 12 Rated Order Dimensions in mm Screw supply No connec power 6SN tion 1111 terminals LH bo bs h lo ny No max mm 22 HP OBA1 59 _ 5 71 13 0 69 535 16 16 kW 150 145 330 175 136 49 HP OCA1 5 9 _ 9 06 13 0 6 9 535 50 36 kW 150 230 330 175 136 75 HP ODA1 59 _ 11 0 13 0 69 535 70 55 kW 150 280 330 175 136 Fig 7 13 109HP 1EAO 67 886 79 150 128 614 2 Commutating reactor 38 HP 28 kW 80 kW 170 225 200 880 325 156 16OHP 1FAO 6 7 886 118 150 128 614 2 120 kW 170 225 300 880 325 156 1 Flat type screw terminal with 0 433 in 11 mm 2 Flat type screw terminal with 0 355 in 9 mm Dimension in inches diameter diameter Dimension in mm Siemens General Motion Control Catalog Part 3 2001 em SIMODRIVE 611 universal Dimension Drawings Detailed drawings Modules 1 97 to 11 8 in 50 to 300 mm internal cooling Control board inserted screwed in EE GMC 5114a 0 98 Attention Screw in to ensure the Pogo Ses el asmia galvanic contact for GND PE E v Ze and encoder cable shield Ventilat SS 21 SE om
28. 19 X121 Enable voltage 13V 30V Re 1 5kQ 1 5 mm7 AWG 16 reference potential OV 74 X111 NC 1 5 mm2 AWG 16 nc X111 1 5 mm2 AWG 16 73 2 X111 Relay contact 1 ph 250 V AC 50 V DC 2 1 5 mm2 AWG 16 73 1 X111 Ready signal A max 1 5 mm2 AWG 16 nc X111 5 V DC 3 mA min 1 5 mm2 AWG 16 72 X111 NO 1 5 mm AWG 16 oi X161 Enable voltage O 24 V 1 5 mm2 AWG 16 1129 X161 Setting up mode 21V 30V Re 1 5kQ 1 5 mm AWG 16 Standard mode 1 Input O Output NC NC contact NO NO contact for signal NO high NC low 2 For UL certification only use copper cables which are designed for a 60 C operating tem perature 3 Terminal 19 is the reference ground connected inside the module with 10 KQ to the general ref erence ground X131 terminal 15 It is not per missible that terminal 15 is connected to PE or terminal 19 further no external voltage sources may be connected to terminal 15 Terminal 19 may be connected to X131 The terminal may only be used to enable the associated drive group 4 Maximum current load of terminal 9 with respect to 19 0 5 A 5 RESET Resets the error memory edge trig gered for the complete drive group Terminal R Terminal 15 RESET Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information Unit design Power and control terminals ARERR Fig 6 77 Terminal Desig Function Type
29. 1E Kr qcK 1500 rpm 2000 rom 3000 rom 4500 rom 6000 rom 1FT6084 SO _ 91 91 91 1FT6086 SL1 91 93 91 1FT6105 SO 92 93 94 _ _ 1FT6108 SO 93 94 _ 1FT6132 S0 93 94 95 1FT6134 SO 94 95 96 _ _ 1FT6136 SO 94 95 _ _ _ 1FT6 Self cooled Motor Winding Speed B _ v V FAKCC O hrk T y m n DU r n ss 1500 rpm 2000 rpm 3000 rpm 4500 rpm 6000 rom 1FT6031 AD _ _ _ 87 1FT6034 AO _ _ 89 1FT6041 AO 85 88 1FT6044 AO _ 88 _ 89 1FT6061 AO 82 86 88 87 1FT6062 AO 84 88 89 _ 1FT6064 AO 87 89 89 1FT6081 AO 85 88 89 88 1FT6082 AO 87 90 90 88 1FT6084 AO 90 91 88 _ 1FT6086 AO 90 91 90 1FT6102 AO 92 93 94 92 1FT6105 AO 93 94 94 _ _ 1FT6108 AO 94 94 _ _ 1FT6132 AO 94 95 94 1FT6134 AO 95 95 _ _ _ 1FT6136 AO 95 95 _ _ 4 2 Siemens General Motion Control Catalog Part 3 2001 IMODRIVE 611 universal POSMO A ocumentation i _ Overview General documentation Manufacturer Service documentation Electronic documentation Selection amp ordering data Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal and POSMO A Doc
30. 2EQ10 1000 Assignment of X411 X412 for resolvers Connector type 25 pin D Sub plug connector Pin Signal name Pin Signal name 1 Reserved 14 Reserved 2 M_Encoder 15 Reserved 3 SIN_PLUS 16 Reserved 4 SIN_MINUS 17 Reserved 5 Inner screen 18 Reserved 6 COS_PLUS 19 Reserved 7 COS_MINUS 20 Reserved 8 Inner screen 21 Reserved 9 Excitation_Pos 22 Reserved 10 Reserved 23 Reserved 11 Excitation_Neg 24 Inner screen 12 Reserved 25 Temp 13 Temp Cable Order No Resolver in the motor DEST 002 2CF02 1000 1 Input Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information Unit design Power and control terminals SIMODRIVE 611 universal plug in unit Drive specific terminals The drive specific terminals are available for both drive A and drive B Terminals Function Type Technical data Drive A Drive B Desig Desig No nation No nation 75 A X44111 _ Analog output 12 AO Connector type 5 pin connector 16 A X441 2 s Analog output 22 AO Wiring refer to 75 B X441 3 Analog output 12 AO Max conductor cross 16 B X441 4 Analog output2 AO Sf solid conductors asf 20 15 X441 5 15 X441 5 Reference _ Voltage range 40 to 10 V Maximum current 3 mA Resolution 8 bit Update inthe speed controller clock cycle Short circuit proof X451 X452 Connector type 10 pin plug connector Max c
31. 300 diam 637 ea O27 7 ma vad ol iN oO Esch DO oe GMC 5135a Fig 7 8 Hose pipe cooling single module for 11 88 in 800 mm modules without shield terminal plates Notes Maximum overall length of hose 78 74 in 2000 mm Minimum bending radius of hose 4 92 in 125 mm Dimension in inches Dimension in mm 7 4 Siemens General Motion Control Catalog Part 3 2001 lt 118 300 X D diam lt Ge 6 37 162 75 97 HP 55 71 kW 9 37 238 10 94 278 N N ol GMC 5136 Fig 7 9 Hose pipe cooling 2 tier configuration for 11 88 in 8300 mm modules without shield terminal plates Notes Maximum overall length of hose 78 74 in 2000 mm Minimum bending radius of hose 4 92 in 125 mm SIMODRIVE 611 universal Dimension Drawings Detailed drawings Fig 7 10 Fig 7 11 For Ol Dimensions in mm For I RF Dimensions in mm EMO Tg zu Es Ip hy ES EMCEE fa b c h max max max max max max max 65HP 6 29 5 5 5 11 3 35 1 40 0 83 8 1 6 89 22 HP 5 11 3 9 0 59 5 89 19 25 5kW 160 140 130 85 36 21 205 175 16kW 130 100 15 149 5 489 13 5 HP 6 29 55 5 11 3 74 1 8 1 14 11 4 9 25 49 HP 5 11 3 9 0 59 9 63 20 7 10kW 160 140 130 95 46 29 290 235 86 KW 130 100 15 244 5 526 38 HP 6 73 6 1 555 555 93 82 2 17 13 7 10 28 75 HP 5 11 3 9 0 59 11 0 20 7 28 kW 171 155
32. 4 55 15A 5 8 A 3 2 50 510A 4 55 25 A 8 16 A 3 2 55 9 18 A 4 55 50 A 24 32 A 3 2 40 18 36 A 4 40 2x 8A 2 x 3 3 A 2 x 3 6 A 4 55 2x15A 2 x 5 8 A 2x 510A 4 55 2x25A 2x8 16 A 2x9 18 A 4 55 2x50A 2x18 86A 4 40 80 A 30 51 A 3 2 55 28 56 A 4 50 108 A 46 76 A 3 2 55 160 A 60 102 A 3 2 50 56 112 A 4 55 200 A 85 127 A 3 2 55 70 140 A 4 55 300 A 120 193 A 3 2 50 400 A 200 257 A 3 2 50 140 210 A 4 50 Current reduction as a function of the installation altitude All of the specified load currents are valid up to 3281 ft 1000 m installation altitudes For installation altitude gt 3281 ft 1000 m the load currents must be de rated according to the diagram below Caution The currents Zn Is and Imax must be reduced in the same way Shat XH n 1000 wales gt tse alt AH Jee 1000 m Fig 6 57 gt Imax alt XH Imax 1000m 100 j Example PM power module 50 A selected inverter clock frequencies 6 3 kHz installation altitude 2000 m 100 40 6 3 kHz 3 2 kHz 8 kHz 3 2 kHz gt In 6 3 kHz 2000 m X In 9 100 X 100 12 A gt Ig6 6 3 kHz 2000m X Lg6 40 100 X4 100 16 A gt Imax 6 3 kHz 2000 m X Imax fo 100 Xy 100 16 A Permissible currents of the SIMODRIVE power modules for induction motors and drive applications various S6 load duty cycles defined e g S6 25 gt 2 5 min 7 5 min X 100 l 6125 Au 83 Siemens General Motion Control Cat
33. 5 O E S 150 U8 D D 100 4 5 a es ee S 0 6 50 E No load period Motor is switched off 0 5 0 0 0 4 0 10 20 30 40 50 60 s 0 3300 6600 9900 13200 416500 19800 ft t Altitude Fig 2 12 Fig 2 13 Overload capabilities POSMO A S3 15 1 min Derating factor as a function of altitude Reduction curves E N S Oo N G i G OPA ch oun Fig 2 14 Temperature gt 0 10 20 30 40 50 RS S GMC 5003 32 42 52 62 72 282 92 102 11222 132 a Temperature gt Current reduction as a function of ambient temperature 2 8 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE POSMO A Technical Data SITOP 24 V Power supply standard type Power management module PMM SITOP 24 V Power supply standard type AC single phase units AC three phase units Rated input voltage 1 120 230 V AC 15 3 400 to 500 V 10 Rated line frequency 50 60 Hz 47 to 63 Hz Overload monitoring Pt limit monitoring Integral input fuse Yes None Supply cable protection Recommended Required Output Regulated floating direct voltage Rated output voltage 24V DC 3 Parallel connection to increase power Yes only for ambient temperatures from 32 F to 113 F 0 C to 45 C Output overvoltage protection Yes to EN 60 950 Short circuit protection Electronic shutdown automatic restart Appr
34. 6 0 Nm SIMODRIVE 611 universal Dimension Drawings Detailed drawings Control board inserted screwed in Attention Screw in to ensure the galvanic contact for GND PE and encoder cable shield Terminal block area Terminal U V W X131 GND PE connection Combicon terminal plugged for delivery D Not included in modules with BEE oulse interface Additional connection possible for cable screening M 5 x 10 encoder reference value Cover clicked in Borehole for screwing thread M 5 or 10 24 UNC 2A 10 32 UNF 2A Material Metal sheet DIN EN 10 143 FE PO 3G Z140 Le E GE Front cover plastic p Cover plastic Modules with pulse interface IP 00 a3 Terminal L1 L2 X131 Fan weight 4 kg Mounting frame 11 8 in 300 mm Adhere to following tightening EE EE torques for module assembly Screws M 3 7 inlb 0 8 Nm Screws M4 16 inlb 1 8 Nm o 9 Screws M5 26 inlb 3 0 Nm Screws M 6 52 inlb 6 0 Nm Screws M 8 112 inlb 13 Nm Screws M 10 173 inlb 20 Nm Fig 7 25 Module Max conductor cross section U V W EIS ee hii 75 HP 55 kW 95 mm M 8 16 mm M 4 109 HP 80 kW 95 mm M 8 16 mm2 M A 160 HP 120 kW 150 mm2 M 10 16 mm2 M A 200 A 95 mm M 8 300 A 95 mm M 8 m 400 A 150 mm M 10 Dimension in inches Dimension in mm Siemens General Motion Control Catalog
35. 6SN11 62 0EA00 0CA0 5 91 150 6SN11 62 0EA00 0JA0 7 88 200 6SN11 62 0EA00 0DA0 11 82 300 e External cooling 6SN11 62 0EB00 0AA0 1 97 50 6SN11 62 0EB00 0BA0 3 94 100 6SN11 62 0EB00 0CA0 5 91 150 6SN11 62 0EB00 0JA0 7 88 200 6SN11 62 0EB00 0DA0 11 82 300 For modules with hose cooling or 6SN11 62 0EA00 0KA0 11 82 internal cooling with built on fan 300 Thermally conductive cover 6SN11 62 0BA01 0AA0 Note Unregulated control infeed modules are available for low outputs These mod ules up to 13 5 HP 10 kW contain the commutation reactor and a pulsed re sistor which converts the braking energy of the drive modules into heat With maximum capacity utilization of the pulsed resistor gt 200 W a thermally con ductive cover must be used in order to keep the heat away from the modules located above Siemens General Motion Control Catalog Part 3 2001 IMODRIVE 611 universal Selection and Ordering Data System components Line side components HE commutating reactors supply voltage 400 480 V 3 phase AC Assignment Order No Rated AC Power loss Max conductor Weight Dimensions to mains cross section approx W x H x D infeed module primary secondary side approx HP AWG lb in kW A W mm2 kg mm 38 6SN1111 1AA00 OCAO 65 70 1 13 2 7 41 x 8 x 3 9 28 O I 50 6 190 x 200 x 100 22 6SN11 11 0AA00 0BA1 30 170 6 18 7 12 87 x 5 65 x 5 85 16
36. 7 BIT SIGN Skip frequency No Yes N A Band stop filter 1 2 N A Fixed frequencies 16 N A N A Fault memory Last 8 occurrences Yes No max 8 faults per occurrence Warning alarm Yes Yes Yes Motor protection I t protection PTC thermistor 1 t protection PTC thermistor protection Automalic tune Communication types Optional communication board required Motor ID amp current loop USS standard 2 RS232 485 ports Analog standard PROFIBUS up to 12 MB SIMOLINK Peer to Peer synchronization Yes standard 2 RS232 485 ports Analog standard PROFIBUS up to 12 MB N A Pre tuned ex work N A N A PROFIBUS DP up to 12 MB N A CAN N A N A Device net N A N A CC link N A N A Carrier frequency 5 8 kHz 2 8 kHz N A 5 6 kHz with technology option 3 2 kHz recommended for induction motors 4 0 kHz recommended for synchronous motors PID control Yes full function N A N A Braking capability Optional pulse resistor braking or regenerative brake chopper integrated in AC AC Compact PLUS units Optional pulse resistor braking or regenerative holding braking management integrated Built in resistor for 6 5 and 13 5 HP 5 and 10 kW O I modules Optional external Power Management Module Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal and POSMO A Overview Feature SIMOVERT MAST
37. 8 850 x 10 7 375 x 10 1 416 x 10 10 7 1 0197x 10 1 019x10 1 019 x 10 1 Length to convert from A to B multiply by entry in table Mass to convert from A to B multiply by entry in table ie Inches feet cm yd mm m lb OZ gm slug A A Inches 1 0083 2 54 0 028 25 4 0 0254 Ib 1 16 453 6 0 0311 feet 12 1 30 48 0 333 304 8 0 3048 oz 6 25x10 1 28 35 1 93 x 10 cm 03937 0 03281 1 1 09x 10 10 0 01 gm 2 205x10 3527x10 1 6 852 x 10 yd 36 3 91 44 1 9144 0 914 slug 32 17 514 8 1 459x10 1 mm 0 03937 0 00328 0 1 1 09x10 1 0 001 m 39 37 3 281 100 1 09 1000 1 Power to convert from A to B multiply by entry in table Rotation to convert from A to B multiply by entry in table H P Watts RPM rad sec degrees sec A A H P english 1 745 7 RPM 1 0 105 6 0 Ib in deg sec 2 645 x 10 1 972 x 10 3 rad sec 9 55 1 57 30 Ib in RPM 1 587 x 10 1 183 x 10 degrees sec 0 167 1 745 x 107 1 Ib ft deg sec 3 173 x 10 2 366 x 10 Ib ft RPM 1 904 x 1074 1420 Watts 1 341 x 10 1 Siemens General Motion Control Catalog Part 3 2001 Am bi Temperature conversion SIMODRIVE 611 universal and POSMO A Appendix Conversion tables Force to convert from A to B multiply by entry in table T Se ge F a Ib oz gm dyne N A 0 17 8 10 14 Ib 1 16 453 6 4 448x10 4 4482 32 0 0 3
38. 8 ft 10 m 3R 1R GND S al Tle GND Fig 6 35 Fig 6 36 Connection for an external pulsed resistor 0 3 25 kW Connection for an external pulsed resistor 1 5 25 kW Order No 6SN11 13 1AA00 0DA00 Order No 6SN11 13 1AA00 0CA00 Note Conductors which are not used in multi conductor cables must always be connected to GND at both ends Connection types for pulsed resistor modules Status as supplied Connector with a jumper between 1R and 2R internal resistor active Connection of an external 1 5 kW resistor Connector without jumper internal resistor is active external resistor is active 1 Screen connection as close as possible to the module S i oO O L SE GND rail Fig 6 37 Fig 6 38 Status of the pulsed resistor module when supplied Connection of an external 1 5 kW pulsed resistor module Order No 6SN11 13 1AB0L1 0L1AL Order No 6SN11 13 1AB0L1 0LJAL Note No of pulsed resistor modules connected to the same DC link refer to calcu For the pulsed resistor modules only the external 1 5 25 kW pulsed resistor lating example can be connected N lt C 500 uF N Max number of pulsed resistor modules must always be rounded off C DC link capacitance of the drive group in uF Possibilities of connecting external pulsed resistors to the 28 kW module Pulsed resistor PR Terminal block TR1 Terminal block TR2 0 3 25 kW 1R 1R 2R PR 2R 3R 0 3kw SR Bis Ext pulsed resist
39. ASIC DPC31 with PLL e Motion Control with PROFIBUS DP function already has a wide range of functions on board In order to extend these functions the SIMODRIVE 611 universal units can be flexibly linked up to cen tral systems Some central solu tions can be configured graphically with the CFC This enables simple and rapid cus tomized planning and adapta tion The link can be established in any of the following ways e Fieldbus systems PROFIBUS DP Transmission of setpoints actual values control words and parameters clock synchronous PROFIBUS operation is possible Features which PROFIBUS DP3 has Terminal module 6SN11 14 ONA00 0AA0 e Analog input on SIMODRIVE 611 universal 10 V The standard resolution of the analog input is 14 bits tionality Siemens General Motion Control Catalog Part 3 2001 e Prerequisite Control board from SW 3 1 is required e Cyclic data transfer PKW and PZD parts possible eFW module can be updated using SimoCom U eNon cyclic data transfer DP V1 e SimoCom U via PROFIBUS possible 8 digital inputs and outputs efreely parameterizeable e permanently assigned to axis A The following table provides an overview of the centralised option boards and their func SIMODRIVE 611 universal Engineering Information Operator control and visualization Control terminal strip The control terminal strip is lo cated on the front
40. Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information Dimensioning of the infeed module Overload capability Rated load duty cycles for infeed modules P P Fax F Fax E Ee R 9 P 8 0 4 4 min 0 4F Sg 10 im 60 s Fig 6 47 Fig 6 48 S6 duty cycle with pre loading condition Peak output duty cycle with pre loading condition A e P 3 S gt 4s te l 4 19 s t gt F For all infeed modules up to Pa lt 80 kW F 1 6 For P 120 kW F 1 4 Fig 6 49 Fig 6 50 Peak output duty cycle with pre loading condition Peak output duty cycle without pre loading condition The following rule of thumb is 2 Pmot B Initial motor power in time increment Af valid Zeg te Fine AL Pot final motor power in time increment Af X 1 03for T lt 10s Dua ms gt X 0 90 for 10 s lt T lt 1 min j X 0 89 for 1 min lt T lt 10 min T Total cycle time De rating as a function of the installation altitude All of the specified outputs are CH valid up to an installation alti 100 tude of 3281 ft 1000 m For an i Installation altitude gt 3281 ft 80 1000 m the specified outputs Py altitude XH Pn1000m 7100 should be reduced according to 60 Pe ie ier 1100 the diagrams For installation Beer SS Ge Ge D altitudes gt 6562 ft 2000 m an 40 max altitude H Fmax 1000 m 100 isolating transformer m
41. Cu AWG 1 Unit bus cable 6SN11 61 1AA00 0AA1 50 mm for 2 tier configuration The cable must be routed so with SIMODRIVE 611 that it is short circuit ground Length 4 ft 11 in 1 5 m fault proof Further a poten tial bonding conductor must be provided which is con nected to both modules at the thread for the screen plate connection ee Equipment bus extension 4 ft 11 in 1 5 m 6 36 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information System components Cooling systems Internal cooling In this standard solution the power loss of the converter components from the electronic equipment and the power sec tion is dissipated to the switch ing cabinet interior For the 80 kW and the 120 kW I RF infeed module the built on fan 6SN11 62 OBA02 0AA 1 is required for the internal cooling GMC 5066 GMC 5067 Fig 6 41 Fig 6 42 Fig 6 43 Infeed module internal cooling Power module internal cooling Built on fan 6SN11 62 OBA02 0AA1 External cooling Because the heat sinks of the modules pass through the mounting surface in the switch ing cabinet the power loss of the power section can be dissi pated to an external ventilation circuit Only the power loss of the electronic equipment re mains in the switching cabinet Degree of protection IP 54 can be attained at the mechanical interface which is the external heat sin
42. EE 4 Also for standard ILA induction motors only Internal residual power loss in the switching K E le es c alin EE 5 For hose cooling in 2 tier installations permissi cabinet V 3 ble only for 75 HP 35 kW I RF aka I R mod External Power loss dissipated directly to ing bullt on fan must be ordered separately ules and 85 A induction motors atmosphere Order No 6SN11 62 OBA02 0AA1 i i Wikies i Hose connection kit 2 tier installation The details apply to the corresponding rated Order No 6SN11 61 0BA03 0CA1 pulse frequency of the inverters Siemens General Motion Control Catalog Part 3 2001 Ei SIMODRIVE 611 universal selection and Ordering Data System components bi Plug in units Designation Order No Weight Dimensions approx WxHxD lb in x in x in kg mm x mm x mm 1 axis version Resolver speed torque setpoint 6SN11 18 ONJ00 0AA1 2 1 772 x 12 265 x 4 724 0 91 4 5 x 31 x 12 Resolver soeed torque setpoint 6SN11 18 1NJ00 0AA1 2 1 772 x 12 265 x 4 724 positioning 0 91 4 5 x 31 x 12 2 axis version Resolver speed torque setpoint 6SN11 18 0NK00 0AA1 2 1 772 x 12 265 x 4 724 0 91 4 5 x 31 x 12 Resolver soeed torque setpoint 6SN11 18 1NKO00 0AA1 2 1 772 x 12 265 x 4 724 positioning 0 91 4 5 x 31 x 12 sin cos 1 Vpp absolute encoder 6SN11 18 0NH00 0AA1 2 1 772 x 12 265 x 4 724 speed torque setpoint 0 91 4 5 x 31 x 12 sin cos 1 Vpp absolute encoder 6SN11
43. ES galvanic contact for GND PE oS 94 1 97 0 21 and encoder cable shield om 100 RW r Terminal block area Terminal U V W X131 Terminal L1 L2 X131 Combicon terminal plugged for delivery CG Additional connection possible for cable screening M 5 x 10 encoder reference value Cover clicked in Borehole for screwing thread M 5 or 10 24 UNC 2A 10 32 UNF 2A Material Metal sheet DIN EN 10 143 FE PO 3G Z140 MB 0 1 5 Front cover plastic OO Cover plastic o GND PE connection i Ee 17 44 443 18 9 480 18 3 466 I Y 3 Blower Fan weight 4 kg SSC cO lt Adhere to following tightening SG 7 torques for module assembly f Screws M 3 7 inlb 0 8 Nm mine eis Screws M4 16 inlb 1 8 Nm 11 33 288 Screws M5 26 inlb 3 0 Nm Le 11 8 300 Screws M6 52inlb 6 0 Nm Screws M 8 112 inlb 13 Nm Fig 7 15 Screws M 10 173 inlb 20 Nm Module Max conductor cross section U V W L1 L2 X131 108 141 HP 80 104 kW 95 mm2 M 8 16 mm M 4 163 212 HP 120 156 kW 150 mm M 10 16 mm M 4 300 A 95 mm M 8 ied EEN Dimension in inches Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Dimension Drawings Detailed drawings 11 8 300 gt a 5 6 gt diam e N al ea e A di 0 27 7 5 23 1 4 7
44. General Motion Control Catalog Part 3 2001 1 Clarification of the type of drive technical data and other border conditions The procedure for calculating the load torque depends on the type of drive It may be a trac tion drive a lifting drive ora turntable drive In the case of linear motion for example pow er can be transmitted via a toothed belt a gear rack or a spindle Normally a gearbox is also needed for adapting the motor speed and the motor torque to the load conditions For this calculation the follow ing technical data must be available e The moving masses e The diameter of the drive wheel or the diameter and pitch of the spindle e Details of the frictional losses e Mechanical efficiency e The travel distances e The maximum speed e The maximum acceleration and the maximum decelera tion e The cycle time e Accuracy levels for position ing Further conditions are the inte gration into a system PLC the technology to be used central or distributed and the coupling between the drives e g with PROFIBUS 2 Specification of the motion curve The motion curve namely the v t diagram when a linear drive is being used is determined from the information relating to travel distances speed accel eration deceleration and the cycle time If multi axis drives are used the interdependence of the individual motion curves must be taken into account The
45. I R I RF aka I R I RF aka I R module Rated AC A 65 30 67 103 150 225 Power loss W 70 170 250 350 450 590 Max conductor mm 50 16 50 70 FL FL cross section AWG 1 6 1 210 primary second ary side Weight approx Ib kg 13 2 6 18 7 8 5 28 6 13 39 6 18 88 40 110 50 Dimensions in mm 7 41 x 7 8 x 3 9 12 87 x 5 65 x 5 85 12 87 x 8 97 x 5 85 12 87 x 10 92 x 5 85 14 82 x 9 75x6 63 14 82 x 11 32 x 6 63 WxHxD 190 x 200 x 100 330 x 145x 150 330 x 230x 150 330 x 280 x 150 380 x 250 x 170 380 x 290 x 170 approx Supply voltage V 400 3 phase AC 10 to 480 3 phase AC 6 10 Frequency Hz 50 60 10 Degree of protection IP 00 in accordance with IEC 60 529 DIN EN 60 529 Humidity classification according to DIN EN 60 721 3 3 Permissible ambi CI 3K5 condensation and icing excluded Low air temperature 32 F 0 C ent temperature e Operation F C 13 to 104 25 to 40 up to 131 55 with derating e Storage transport F C 13 to 176 25 to 80 HF commutating reactor Order No 6SN11 11 0AA00 0BA1 0CA1 0DA1 1EA0 1FA0 6SN11 11 1AA00 OCA0 1 FL Flat termination 0 355 in 9 mm hole diameter Siemens General Motion Control Catalog Part 3 2001 6 27 SIMODRIVE 611 universal Engineering Information n com fgeg Een dm fg a ba e UT leola Jai E A L A LATA Hi WS h fi Ga 1010 em dm det d en aY e s a vii GF
46. I RF 16 8 5 330 x 145 x 150 49 6SN11 11 0AA00 0CA1 67 250 1 28 6 12 87 x 8 97 x 5 85 36 I RF 50 13 330 x 230 x 150 75 6SN11 11 0AA00 0DA1 103 350 210 39 6 12 87 x 10 92 x 5 85 55 I RF 70 18 330 x 280 x 150 109 6SN11 11 OAA00 0OEA1 150 450 FL 88 14 82 x 9 75 x 6 63 80 I RF 40 380 x 250 x 170 160 6SN11 11 0AA00 1FA0 225 590 FL 110 14 82 x 11 32 x 6 63 120 I RF 50 380 x 290 x 170 E Mains filters Assignment Order No Rated AC Power loss Max conductor Equipoten Weight Dimensions to mains cross section tial con approx WxHxD infeed module primary secondary side nection approx PE GND HP AWG lb in kW A W mm kg mm 6 5 6SN1111 0AA01 1BAO 16 20 12 M 6 stud 8 36 6 08 x 7 52 x 3 15 5 OI 4 3 8 156 x 193 x 81 13 5 6SN11 11 0AA01 1AA0 25 20 8 M 6 stud 12 54 6 08 x 10 95 x 3 54 10 O I 10 5 7 156 x 281 x 91 38 6SN11 11 0AA01 1CA0 65 25 1 M 10 stud 27 5 6 66 x 10 17 x 5 49 28 O I 50 12 5 171 x 261 x 141 22 6SN1111 0AA01 2BA0 30 70 8 M 5 stud 19 8 5 07 x 18 72 x 5 83 16 I RF 10 9 130 x 480 x 149 5 49 6SN1111 0AA01 2CA0O 67 90 1 M 8 stud 35 2 5 07 x 18 72 x 9 53 36 I RF 50 16 130 x 480 x 244 5 75 6SN11 11 0AA01 2DA0 103 110 1 M 8 stud 41 8 5 07 x 18 72 x 10 90 55 I RF 50 19 130 x 480 x 279 5 109 6SN11 11 0AA01 2EA0 150 150 310 M 8 stud 48 4 7 8 x 18 72 x 10 90 80 I RF 95 22 200 x 480 x 279 5 160 6SN11 11 0AA01 2
47. Kg cm Kg cm s gm cm gm cm s oz in oz in s i slug ft Ib in 1 6 94x 10 259x10 215x107 2 926 298x103 292x10 2 984 16 4 14 x 10 2 lb ft 144 1 0 3729 3 10x10 421 40 0 4297 4 21x10 429 71 2304 5 967 Ib in s 386 08 2 681 1 Ee AE Eet 1 152 1 129 10 1152x107 6177x10 16 lb ft s 4 63x10 32 17 12 1 1 35x104 13 825 1 355x 10 1 38x10 7 41x10 192 slug ft Kg cm 0 3417 237x10 885x104 737x10 1 1 019x 10 1000 1 019 5 46 14710 Kg cm s 335 1 2 327 0 8679 7 23x 10 980 66 1 9 8 x 10 1000 5 36x10 13 887 gm cm 3417x 107 237x10 885x10 7 37x10 1x 10 101K10 4 1 01x10 5 46x10 1 41x 10 gm cm s 0 335 2 32x10 867x10 2 7 23x10 0 9806 1x 10 980 6 1 5 36 1 38 x 10 oz in 0 0625 434x10 161x10 134x10 0 182 1 86x 104 182 9 186 1 2 59 10 oz in s 24 13 1675 6 25x10 5 20x10 70 615 7 20x 107 7 06x10 72 0 386 08 1 Torque to convert from A to B multiply by entry in table ee Ib in lb ft oz in N m Kg cm Kg m gm cm dyne cm Ib in 1 8 333 x 10 16 0 113 1 152 1 152 x 10 2 1 152 x 10 1 126 x Te lb ft 12 1 192 1 355 13 825 0 138 1 382 x 104 1 355 x 10 oz in 6 25 x 107 5 208 x 10 1 7 061 x 10 7 200 x 107 7 200 x 1074 72 007 7 061 x 104 N m 8 850 0 737 141 612 1 10 197 0 102 1 019 x 104 1x 10 Kg cm 0 8679 7 233 x 10 13 877 9 806 x 10 1 10 1000 9 806 x 10 Kg m 86 796 7 233 1 388 x 109 9 806 100 1 1x 10 9 806 x 10 gm cm 8 679 x 104 7 233 x 10 1 388 x 10 9 806 x 10 isio 19010 1 980 665 dyne cm
48. R modules 1 Regulated regenerative unit 3 Shield connection at the module specific con 4 The potential bonding conductor is an additional 2 Shield connection connected through the necting panel protection so that no inadmissibly high contact voltages can occur at the filter module Siemens General Motion Control Catalog Part 3 2001 6 43 largest possible surface area with the cabinet mounting panel SIMODRIVE 611 universal Engineering Information Wiring configuration overview Infeed module Standard circuit connections S1 GMC 5028 Infeed module with the exception of O I 5 kW Only PELV circuits may be connected to terminal 19 FR Additional terminal 19 Pushbutton Power section contact Internal line contactor Additional terminals 48 drive gt c modules P600 To the drive modules M600 Commutating re actor only for I RF module and O I 28kW ee AU 1V1 liwi Ce ee c q Electronic GND Line fuses for the I RF or O I module Leading contact Main switch o ee ee Al ke fh s I Important Terminal 48 must be de ener H gized 10 ms earlier before Supply S the line supply contacts of the main switch open This means PELV Protective Earth Low Voltage e g a leading contact Fig 6 62 6 44 Siemens General Motion Control Catalog Part 3 2001 Legend for Fi
49. S1 HP HP HP HP A A Order No W in Fig No lb kW kW kW kW kW mm kg 6 51 8 8 136 125 6SN11 46 1AB00 0BA1 270 1 97 7 14 14 3 0 2 10 5 6 5 10 50 6 5 13 51 z 17 5 34 24 60 6SN11 45 1AA01 0AA1 450 3 9 7 14 20 9 0 3 25 1 10 13 25 100 9 5 38 49 68 65 116 6SN11 45 1AA00 0CAO 250 7 9 7 14 34 1 a 28 36 50 200 15 5 22 28 5 476 27 59 6SN11 45 1BA01 0BA1 320 3 9 7 14 23 1 16 3513 16 21 35 100 10 5 m 49 64 95 2 605 117 5 6SN11 45 1BA02 0CA1 585 7 9 7 14 34 1 36 7012 36 47 70 200 15 5 75 96 5 124 925 153 6SN11 45 1BA01 0DA1 745 11 8 7 14 57 2 55 9112 55 71 91 300 26 109 141 178 134 220 6SN11 45 1BB00 0EA1 _ 1280 11 8 7 15 57 2 80 13112 80 104 131 300 26 160 22 238 202 294 6SN11 45 1BB00 0FA1 1950 113 7 15 57 2 120 175 2 120 156 175 300 26 6 52 8 8 136 125 6SN11 446 1AB00 0BA1 3 270 9 1 97 7 18 14 3 ooo 5 6 5 10 50 6 5 8 13 51 z 17 5 34 24 60 6SN11 45 1AA01 0AA1 119 331 3 9 7 18 20 9 0 3 252 1 10 13 25 100 9 5 8 38 _ 49 68 65 116 6SN11 46 1AB00 0CA0 3 90 160 7 9 7 18 34 1 28 36 50 200 15 5 z 22 28 5 476 27 59 6SN11 46 1BB01 0BA1 50 270 3 9 7 18 23 1 16 35 16 21 35 100 10 5 49 64 95 2 605 117 5 6SN11 46 1BB02 0CA1 50 535 7 9 7 24 34 1 36 7012 36 47 70 200 15 5 8 75 96 5 124 925 153 6SN11 46 1BB00 0DA1 11
50. Windows 95 98 or Windows NT e gt 32 MByte RAM e Free hard disk memory 15 MByte e Screen resolution 800 x 600 or higher For stand alone operation USS e RS232 serial interface For use with SIMATIC S7 PROFIBUS DP e CP5511 or CP 5611 communi cation board SIMODRIVE 611 universal Engineering Information Operator control and visualization Drive ES Integrating drives in SIMATIC S7 with Drive ES The engineering and process control of SIMODRIVE in combi nation with a SIMATIC S7 and STEP 7 gt V 5 0 is particularly user friendly and convenient SIMATIC S evi ie Sie Z V SO Ifthe optional Software Drive ES Drive Engineering System is installed on the same software platform PC or PG then the engineering of the complete system can take place via the STEP 7 Manager Data trans portation is handled by the S7 system bus PROFIBUS DP see Fig 6 86 The optional software Drive ES combines the previously indi vidual steps of configuring hardware configuring parame ter assignment technology functi d th trol f GE unctions and the control func Integration of SIMODRIVE in the SIMATIC S7 automation system tions between SIMATIC S7 and SIMODRIVE in one software tool Fully integrated in the STEP 7 Manager Drive ES consists of two components with different functions Drive ES Basic is used for con venient startup and for servicing and diagnostics during
51. a separate ventilation Flexible tubes are used to re Degree of protection IP 54 switching cabinets that do not channel for the power sections move the power loss of the pow NEMA 12 can be attained at er sections from the cabinet the mechanical interface N 5 6 11 8 300 x SC 11 8 300 1 E diam S diam a 6 37 162 6 31 162 eo CD A s LO m ei N Kap N N N d de Si 2 on g SE 5 45 1 08 A685 6 927 5 Single module Module connection flange Cabinet connection flange Radial fan with cabinet connection flange Notes 13 Maximum overall length of hose 78 74 in 2000 mm Minimum bending radius of hose 4 92 in 125 mm 2 tier configuration Fig 6 46 Hose pipe cooling for 11 8 in 300 mm modules without shield terminal plates Ordering data Order No Hose cooling packages e Package 1 6SN11 62 0BA03 0AA1 for single module consisting of 2 x module connection flange 6 ft 7 in 2000 mm hose 1 x cabinet connection flange 1 x radial fan with cabinet connection flange 360 V to 457 V 3 phase AC 47 5 Hz to 62 5 Hz Connection current 1 A to 1 2 A e Package 2 6SN11 62 0BA03 0CA1 for 2 tier configuration of 55 kW I RF and LT 85 A consisting of 4 x module connection flange 6 ft 7 in 2000 mm hose 1 x cabinet connection flange 1 x radial fan like Package 1 e FA GMC 5073a hoa 238 10 94 278 6 38 Siemens General Motion Control
52. a two axis demonstration unit for the SIMODRIVE POSMO A avail able 1 axis unit equipped with e SIMODRIVE POSMO A e SITOP power supply e Power Management Module PMM Designation Demonstration unit 1 axis unit e Power outlet US standard e 1 ph 120 V e Dimensions W x H x D 19 9 in x 15 8 in x 7 1 in 500 mm x 400 mm x 180 mm e Weight 44 1 Ib 20 kg Order No 6SN28 92 0PG00 0AA0 2 axis unit equipped with e 2 SIMODRIVE POSMO A 0 1 HP 75 W e 2 SITOP power supply e Power Management Module PMM e SIMATIC C7 626 DP PLC e Preinstalled communication program via PROTOOL on C7 e Power outlet US standard e 1 ph 120 V Designation Demonstration unit 2 axis unit e All accessories cables connectors e Software S7 project with integrated PROTOOL Different screen forms on C7 for parameter setting MDI in put jogging referencing dis play control word status word PROFIBUS e Dimensions W x H x D 13 in x 20 in x 17 3 in 830 mm x 500 mm x 440 mm e Weight 70 6 Ib 32 kg Order No 6SN28 32 OCF00 0AA0 SIMODRIVE POSMO A selection and Ordering Data Power management components and demo units Fig 3 7 Power Management Module Fig 3 8 Demonstration unit 1 axis Fig 3 9 Demonstration unit 2 axis Siemens General Motion Control Catalog Part 3 2001 as SIMODRIVE POSMO A selection and Ordering Data Power components SITOP pow
53. and it is proven that the product was received by the customer will be charged a 50 net fee for each shipment traced Emergency expedite fees We have several special pro grams in order to meet your needs It is of course necessary to assess a special fee for these services if the product is not un der warranty These fees are as follows NEXT FLIGHT OUT Same day delivery for 300 With this service we can receive the order ship the product and have it delivered in most cases the same day NEXT DAY DELIVERY 200 if the order is received af ter 4 00 PM Eastern Standard Time CUSTOMER PICK UP There is a two 2 hour process ing time All customer pick ups will be ready 2 hours after order is received and must be picked up within 24 hours In addition to the special hand ling fees above the purchaser is responsible for any freight charges associated with these shipments if the item being shipped is not under warranty Restocking charges 1 Restocking charges apply if you a Have overstocked and wish to return goods b Ordered the wrong part c Initiate a job change 2 The following charge is now in effect 10 for restock of unopened products 15 additional charge for repack aging on opened products 3 If the part has been dam aged a repair cost will be assessed in addition to the above restocking charge UW Siemens General Motion Control Catalog Part 3 2001 Mini
54. at a given motor torque the following formula is used For synchronous servomotors T Mot kTn kTn Torque constant Imot In general the maximum motor current occurs durino the accel eration phase At high motor torques the motor current may be greater than calculated with kTn due to saturation effects This must be taken into account when dimensioning selecting the motor For induction servomotors Calculation of the motor current is as described under step 4 Acceleration into the field weak ening range with a constant mo tor torque results in the maximum motor current in the field weakening range at maxi mum speed The following formula is used to calculate the arithmetic mean of the motor current For synchronous servo motors Y Tvoril Al kIn T Tot i Motor torque in time segment At Imot mean T Cycle time period For induction servomotors y Imos ue At l Imot mean Mota Mote Mean motor 2 Current in time segment At B initial value E final value SIMODRIVE 611 universal Engineering Information Dimensioning of the power section and drive Fig 6 6 Drive module Fig 6 7 Infeed module 7 Selection of the infeed module The infeed module must always be located on the left as the first module Power modules must be located next to the infeed module in descending order of Siemens General Motio
55. control terminals Motor encoder drive B X412 Mounting slot for e Optional TERMINAL module X422 inputs X432 outputs or e Optional PROFIBUS DP X423 interface Terminals drive B q IO 56 B q MO 14 B q MO 24 B q IO 20 B q JO 65 B q OO m o O 10 B q DO 11 B q DO 12 B x452 _ IO 18 8 q DO At B q A B q B B qd O B B q R B qd IO R B o O 00 B o O O1 B o HOO 02 B Switch 1 Serial interface RS232 RS485 X471 2 Display O and O operator control unit The board specific terminals and interfaces are available for drive A and B Terminal Designation Function No Signaling contact Type Technical data ling lt NC Connector type 2 pin connector strip Start inhibit Max conductor cross section 2 5 mm AWG 14 AS2 X421 Checkback signal NC Contact Floating NC contact from terminal 663 Contact load at 250 Vac max 1 A at 30 Vpc max 2 A AS1 AS1 S hk S 6 AS2 Relay safe AS2 Relay safe start inhibit Pulses not enabled T 663 The gating pulses of the power transistors are inhibited 1 Dummy cover removed no option module inserted start inhibit T 663 Pulses enabled T 663 The gating pulses of the power transistors are enabled 2 NC contact Siemens General Motion Control Catalog Part 3 2001 Start inhibit in the drive modules SAFE OFF Important The fun
56. d cl kg O MASTER DRIVES MC SIMOREG MASTER DC MASTER DRIVES VC COMBI MASTER IM MICRO MASTER M Motion Control Open Loop Control Closed Loop Control POSMOA SIMODRIVE SIMODRIVE Main features e Power section and entire movement control in the motor e Linking via communication and power bus e PROFIBUS DP standard slave With its well designed distribut ed concept SIMODRIVE POSMO A opens up a new level in automation Typical applications are the e Adjustment of formats or end stops e Setting of process variables for example via motorized valves Improved production costs Lower engineering costs can be achieved through the distribut ed drive architecture Produc tion time can be improved due to short set up times and auto mated process variable settings through intelligent movement control SIMODRIVE POSMO A func tions well in machines for pack aging wood glass printing plastics and transfer lines They are also used in medical diag nostics for moving table tops or X ray equipment 611 universal CNC drives Siemens General Motion Control Catalog Part 3 2001 K SIMODRIVE 611 universal and POSMO A Overview j VAME no J I RS y I A unregulated non regenerative regulated regenerative Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 univer
57. drive modules in a drive group Ing require more electronic pow er than the infeed module can supply see assessment and configuration sheet example The monitoring module allows drive modules located in several different cabinet panels or tiers to be formed into groups 400 V AC 3 phase 10 to 480 V AC 3 phase 6 50 Hz to 60 Hz 10 or 490 V to 680 V DC Monitoring module for SIMODRIVE 611 Complete with all termination and con nection elements suitable for internal and external cooling Blanking plate cooling Monitoring module Drives GMC 5058 Siemens General Motion Control Catalog Part 3 2001 Power loss 70 W Cooling type Natural cooling Weight approx 11 Ib 5 ko Module width 1 970 in 50 mm Ordering data Order No 6SN11 12 1AC01 0AA1 6SN11 62 0BA04 0JA0 for mounting the module and covering the prepared opening for the external Width 1 970 in 50 mm If a monitoring module is inte grated in the system terminal 63 on the monitoring module must be looped through via the ready relay terminal 72 terminal 73 1 NO contact of the infeed module The ready relay of the infeed module must be set to ready S1 2 OFF setting SIMODRIVE 611 universal Engineering Information System components Braking units and braking resistors bi Pulsed resistor The pulsed resistor module can be used to effect rapid dis charge of the DC link Several
58. ferred position with the trans ferred velocity and acceler ation The MDI parameters are trans ferred in block 3 The MDI block can be started using Block_number 3 and Start 1 e Fault acknowledgment Acknowledges a drive fault The following checkback signals are available e Actual traversing block e Ready to run e Warning and fault information e Complete status status word and checkback signal byte LO address Initialization Referencing FB 10 Jogging_1 eeh CONTROL_ Jogging 2 POSMO_A Jogging_override SES Start I Fig 6 100 FB 10 Control POSMO A FB 11 PARAMETERIZE POSMO A Using FB 11 SIMODRIVE POSMO A can be parameter Ized connected under the specified address The following functions are available e Read parameter Provides the value of the specified parameter e Write parameter value Sets the specified parameter to the specified value e Load the factory setting Resets the parameter configu ration to the factory default set ting e Save parameter Saves the actual parameter configuration in the non volatile memory FLASH EPROM LO address Number FB 11 PARAMETERIZE_ POSMO_A Fig 6 101 FB 11 PARAMETERIZE POSMO A FB 12 PARAMETERIZE ALL POSMO A upread amp download The FB 12 can be used to read and write the parameter set of the SIMODRIVE POSMO A con nected under the st
59. fieldbus S7 312 CP 342 5 FC1 SW FC1 SW SFC15 SW Cyclic data e Control word STW e Status word ZSW What are the communication SIMODRIVE possibilities e Start up tool POSMO A POSMO A Parameterizing data Master e Parameter number Index e DP Master SIMATIC S5 or S7 e Parameter value e Third party master PC PG CP 5412 PROFIBUS DP GMC 5079 tand alone operation without CP 5511 PROFIBUS communication is CP 5611 possible However to parame terize the drive accordingly you need to have initial access via one of the three above men tioned communication possibili Any third party ties master PROFIBUS devices have differ ent performance features In or der that all master systems can correctly address the DP slave the characteristic features ofthe Fig 6 95 slave are summarized in a mas ter device file GSD This file needs to be installed in the di aa lt rectory GSD The GSD file for Data to the drive the SIMODRIVE POSMO A PQB 256 PQB 257 SIEM8054 GSD can be ob I I I I I I tained from your local Siemens PQW 256 Sep E PANU parameier number FINE office sales partner or via the PQW 258 IND Index B aserveq INDiresened Internet http www profi bus com gsd PQW 260 PWE 1 parameter value PWE Data transfer between the mas PQW 262 PWE 2 parameter value PWE ter and
60. for rapid installation e FastConnect stripping tool e FastConnect bus connector for PROFIBUS FastConnect bus outlet With insulation displacement technique e without PG interface e with PG interface Connector RS 485 with 180 cable outlet Plug 180 6ES79 72 0BA50 0XA0 6ES79 72 0BB50 0XA0 6GK15 00 0FC00 E Power cable The maximum connectable i Designation Current Cross section Outside Order No Weight Length cable cross section to the capacity cable POSMO A 0 1 HP 75 W is diameter AWG 12 4 mm lt The cable A AWG r lb ft ft outside diameter must be be mm mm kg m m peal E 5 8 uu I Power cable 31 2 x AWG 12 0 42 6FX50 08 5FA00 1FA0 0 118 164 12 mm to guarantee 2 x 4mm2 10 7 0 176 50 degree of protection j Power cable 5 1x2xAWG 19 0 374 0 02 6ES71 94 1LY00 0AA0 Z 0 071 Sold by Shielding of the cable is recom PVC sheath 1x2x0 65mm2 9 5 0 5 0 232 meter mended but not required It can 3x 1xAWG 18 be used any 2 lead that adhere 3 x 1 x 0 75 mm to the above mentioned limits Power cable 5 1 x 2 x AWG 19 0 374 0 02 6ES71 94 1LY1 O 0AA0 Z1 0 071 Sold by The 6FX50 08 5FAOO 1FAO Oil resistant 1x2x0 65 mm 9 5 0 5 0232 meter cable is recommended PUR sheath 3 x 1 x AWG 18 3 x 1 x 0 75 mm The power for the electronics is supplied by the main power however if bus communications and positioning sensing are to remain active even with the load
61. is opened it must be ensured e Electronics If there is no separate power supply that the pulses have been canceled via PROFIBUS OFF 1 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE POSMO A Engineering Information General requirements Power supply sizing The load power supply must be engineered as a function of the number of SIMODRIVE POSMO A positioning motors and the coincidence factor A 24 V DC power supply can be used which is generally used in many applications For the technical data of the power as well as electronic supply voltage refer to chapter 2 Technical data We recommend that a regulated SITOP power supply module is used for the 24 V load power supply 5A 10 A 20 A 30 A and 40 A modules are available see chapter 3 If several SIMODRIVE POSMO A are used but they are not all si multaneously operational then a lower rating load power supply can be used However a brief overload capability of the power supply must be guaranteed as otherwise the electronics of the SIMODRIVE POSMO A would interpret voltage dips as an undervoltage condition and trip Example 1 Coincidence factor 1 3 SIMODRIVE POSMO A rated output full speed 3 x 4 5 A 13 5 A Select a SITOP power supply 20 A Regenerative feedback protection If SIMODRIVE POSMO A is used In a plant or system with low me chanical friction the electrical power regenerated
62. is given by the following formula No of charging operations in 8 min Charging limit infeed module uF gt DC link capacitance of configured drive grouping Jup Only one infeed regenerative feedback module or one openloop infeed module is permitted per SIMODRIVE 611u system configuration 1 External resistor connection is not possible 8 Selection of braking unit and braking resistor For the O I non regenerative in feed modules the braking chop per is included along with the resistor for the 5 KW and 10 kW ratings The available ratings for the pulsed resistors of the O I non regenerative infeed mod ules are as follows e Infeed module 5 kW w internal resistor 200 W continuous rating 10 kW short time rating for 120 ms once per 10s cycle without previous load e Infeed module 10 kW w internal resistor 300 W continuous rating 25 kW short time rating for 120 ms once per 10s cycle without previous load e Infeed module 28 kW external resistor needed max 2 x 300 W continuous rating max 2 x 25 kW short time rating for 120 ms once per 10s cycle without previous load max 2 x 1 5 kW continuous rating max 2 x 25 kW short time rating for 12 ms once per 10s cycle without previous load For the 28 kW O I the pulsed resistors must be ordered separately and installed exter nally With greater energy feedback values a separate pulsed resis tor module must be pro
63. kW I RF and LT 85 A consisting of 4 x module connection flange 6 ft 7 in 2000 mm hose 1 x cabinet connection flange 1 x radial fan like Package 1 Siemens General Motion Control Catalog Part 3 2001 6SN11 62 0BA03 0CA1 SIMODRIVE 611 universal selection and Ordering Data Mechanical components Fan for internal and external cooling Designation Order No Degree of Rated supply Connection protection voltage current Built on fan Radial blower for internal and 6SN11 62 0BA02 0AA1 IP 44 360 Vto510 V 0 2to 0 3 A external coolino 3 phase AC 45 Hz to 65 Hz Note A built on fan 6SN11 62 0BA02 0AA1 is re quired for several 11 820 in 800 mm modules for the internal cooling see power and infeed modules in this chapter For external cooling the fan box is part of the scope of supply of the mounting frame for the 11 820 in 300 mm module width The required 6SN11 62 OBA02 0AA1 built on fan must be ordered separately Shield terminal plate Designation Order No Module width in mm Shield terminal plate For O I aka U E module 6 5 HP 6SN11 62 0EB00 0AA0 1 97 5 kW monitoring module and pulsed 50 resistor module For O I aka U E module 13 5 HP 6SN11 62 0EB00 0BA0O 3 94 10 kW 100 For O I aka U E module 38 HP 28 kW I RF aka I R modules and power modules with e Internal cooling 6SN11 62 0EA00 0AA0 1 97 50 6SN11 62 0EA00 0BA0 3 94 100
64. margin of about 10 should be kept from the voltage limit curve as a protection against voltage fluctuations If induction servomotors are used the permissible motor torque in the field weakening range is reduced by the stalling limit Here a clearance of ap proximately 30 should be maintained SIMODRIVE 611 universal Engineering Information Dimensioning of the power section and drive k Engineering instructions In order to keep a check on the dynamic limits the maximum motor torques must be calcu lated In general the maximum motor torque occurs during the acceleration phase During ac celeration in addition to the maximum torque determined by the load there is also the torque Ta mot needed for accel erating the rotor s moment of inertia The following formula is therefore used to calculate the maximum motor torque TMot max Ta Mot TLoad max Accelerating torque for the motor rotor Ta Mot Toad max INe maximum load torque converted to the motor speed during the acceler ation phase includ ing the contribution of the gearbox with Ta Mot Me Ga Mot Qa Mot Angular accelera tion of the motor By experimenting a motor can now be found which fulfils the condition for the maximum mo tor torque in the required speed range The proportion of the acceleration torque for the motor rotor in relation to the maximum motor torque de pends not only on the motor s moment of inertia a
65. module in order to determine whether or not a monitoring module Supplemental 24 V DC supply is needed The required power supply rat ing depends on the e Size of the infeed regenera tive feedback modules e Size of the drive modules e Number of modules The infeed or monitoring mod ule offers a basic power supply rating for the electronics points EP and gating points AP The power supply requirement of a drive grouping is calculat ed by summing all of the elec tronic points EP and gating points AP of a drive system These values can be found in table 1 page 6 9 If one of these values Is ex ceeded an additional moni toring module must be orovided The monitoring module must be mounted on the left upstream of the modules to be monitored e DC link capacitance Every infeed module has a maximum value which re stricts expansion of the DC link capacitors It must be en sured that the DC link capac itance in the selected drive group is not exceeded Therefore all of the DC link capacitance of the various units in a drive system must be summed and compared to the avaliable charging limit of the infeed module The DC link Capacitance of all avail able module and accesso ries including the charging limit of the infeed modules can be found in table 1 page 6 9 To check the 24 V DC power supply rating use table 2 page 6 11 The frequency of precharging the DC link by the infeed module
66. motion curve is also required for thermally dimensioning the mo tor and selecting the braking resistor It should therefore re oresent the worst case scenario for the task 3 Calculation of the load speed and the maximum load torque selection of the gearbox Information on the mechanical factors involved is used to cal culate the load speed and the maximum load torque If the deceleration is equal to the ac celeration the load torque is at a maximum during the acceler ation phase For selecting the gear there are various other variables in addition to the maximum load torque These are e size e efficiency e torsional play e torsional rigidity e moment of inertia e noise Planetary gears are especially suitable for positioning tasks due to their low torsional play and high torsional strength These gears also have a high power density are highly efficient and produce a low amount of noise When the gear transmission ratio is being Fig 6 2 Limit curves for 1FK6 1FT6 motors Synchronous servomotors selected it should be borne in mind that higher motor speeds generally entail smaller motors This must however be checked for each individual case A higher gear transmis sion ratio has a favourable ef fect on positioning accuracy in relation to the encoder resolu tion The angle of rotation zc of the gear the number of pulses Z per rotation of the encoder the driv
67. of the pluo in unit All the necessary functions for operating and monitoring SIMODRIVE 611 universal DRIVES are accessible via the control terminal strip e Control commands e o en able signals ON OFF operat ing conditions block selection setpoint selection operation modes etc Start up parameterization and diagnostics with SimoCom U e Analog setpoint inputs e g speed setpoint torque set point e Analog outputs of internally calculated quantities e g mo tor current speed motor volt age frequency e Status messages e o run fault SIMODRIVE 611 universal For the assignment of the con trol terminal strip please refer to the 611 u Function Description Fig 6 85 Work window of SimoCom U SimoCom U performance charcteristics Setting and monitoring of all basic units parameters in tables which can be individu ally created Reading writing managing printing and comparison of parameter sets Handling of process data control commands set points Diagnostics faults alarms fault memory Off line and on line operation Drive can be operated from the PC Automatic speed controller self optimization using FFT analysis Function generator oscillo scope function on board Very simple handling Siemens General Motion Control Catalog Part 3 2001 PC configuration hardware and software requirements e
68. outside and also that the indi vidual units do not cause inter ference among themselves In this respect the measures de scribed in the brochure Design of Drives in Conformance with EMC Regulations contained in the Planning Guide should be followed The most important of these measures are Summarized here e The components of a system must be housed in a cabinet which acts like a Faraday cage e Signal lines and motor supply cables must be screened The screens must be connected to earth at both ends e Signal cables should be spa tially separated at least 8 in 20 cm from the power ca bles If necessary screening plates are to be provided SIMODRIVE 611 universal Engineering Information Technology Ei Overview _ Technology functions software of SIMODRIVE 611 universal Motion Control units Operating mode speed torque setpoint e Closed loop current and speed control e Ramp function generator e Optimizing the closed loop Current and speed controller e Speed controller adaptation e Fixed speed setpoint from SW 3 1 e Monitoring functions e Limits Positioning mode from SW 2 1 e Traversing range 656 2 ft 200 m e Traversing speed 0 001 up to 2000 m min e Acceleration deceleration 0 001 up to 999 999 m s e Number of program blocks 64 e Encoder adaptation e Travel velocity and accelera tion e Closed loop position control e Referencin
69. over a defined range e g 4096 revolutions and supply this val ue when the system is restarted after a power failure Referenc ing is thus not necessary e Please note that with a 2 axis control board it is not possi ble to mix encoders with sin cos 1 Vpp and resolvers e Third party encoders can also be connected Siemens General Motion Control Catalog Part 3 2001 Overview of the characteristics of the different encoders Encoder type Resolution increments revolution Resolver 4096 pulses rev with 2 pole resolver 65 535 pulses rev Sine cosine encoder ERN 1387 Achievable positioning accuracy pulses revolution 1024 pulses rev with 2 pole resolver 10 pulses rev Absolute value encoder EQN 1325 65 535 pulses rev 10 pulses rev Notes n practice the resolution of the encoder must be higher than the requested positioning accuracy by a factor of 4 to 10 The levels of accuracy given in the table are only rough guide lines Resolver e In the case of multiple pole resolvers the resolution and accuracy is correspondingly higher e In the following cases an ERN 1387 sine cosine encoder should be used instead of a resolver for extreme requirements regarding positioning accu racy for extreme requirements regarding the dynamic re sponse when printing indices are to be detected with a high de gree of accuracy when smooth running char acteris
70. peak current load duty cycle with pre loading condition 2 Regulated regenerative unit 2 4 Siemens General Motion Control Catalog Part 3 2001 Power modules current reduction curves Current reduction dependent on the inverter clock frequency X1 Current reduction factor Current reduction from the in verter clock frequency fo of the power transistors refer to the m technical data 100 X1 f h 100 8 kHz f X 100 SIMODRIVE 611 universal Technical Data Power modules Braking units and braking resistors Ambient temperature up to 40 C X the reduction factor X1 obtained in for Ins Jee Imax ft selected inverter clock frequency ln X Ing 100 gt Jet X I 56 100 gt Imax fr Imax fy 100 0 For detailed information see section 6 Fig 2 10 Current reduction as a function of the installation altitude 100 GMC 5023 f kHz GMC 5134a 80 60 In altitude us In1000m 100 40 I S6 altitude XH Iss 1000m 100 I max altitude XH I max 1000 m 100 20 0 0 3281 1000 For detailed information see section 6 Fig 2 11 Braking units and braking resistors External pulsed resistor Rated voltage DC link voltage Service thresholds 600 V 625 V 680 V DC 6562 9843 13124 2000 3000 4000 5000 16405 Installation alti
71. pulsed resistor modules can be connected in parallel Other pos sible applications are increasing the pulsed resistor rating in con junction with the open loop aka U E control infeed module or reducing the DC link voltage in the event of controlled braking processes after mains failure In the case of maximum utiliza tion of the internal pulse resis tance gt 200 W the use of a thermally conductive cover is recommended to hold the heat back from the modules above External pulsed resistors The external pulsed resistors can be used to transfer the heat loss to outside the switching cabinet The external pulsed re sistors are always required for the 28 kW O I module Depending on the power re quirement the 0 3 25 kW and 1 5 kW 25 kW pulsed resistors can be mixed in the 28 kW OI module The protection function is parameterized via the con Fig 6 34 Pulsed resistor module and external pulsed resistor Technical Data External pulsed resistor 1 5 25 kW External pulsed resistor 0 3 25 kW Internal pulsed resistor 0 3 25 kW Internal pulsed resistor 0 2 10 kW Order No 6SN11 13 1AA00 0DAO 6SN1113 1AA00 0CA0 z necting terminals see It is not possible to connect the 0 3 kW 25 kW external resistor to in pulsed resistor module Can be O I module O I module _ z Shielded cables should be used used for 38 HP 28 kW 38 HP 28 kW for connections with pulsed re Can be _ Pulsed resistor
72. torque 0 59 b ft 0 8 Nm Siemens General Motion Control Catalog Part 3 2001 Engineering Information The overvoltage limiter module limits the overvoltages that oc cur as the result of for example switching operations on induc tive consumers and on network matching transformers to values acceptable for the infeed mod ules above 10 kW 3 940 in 100 mm width Itis inserted at interface X181 The overvoltage limiter module is used for upstream transform ers or networks that do not meet IEC requirements For UL compliance of the infeed module the overvoltage limiter module must be used An appropriate protective cir Cuit is integrated as standard in the 5 kW OI module Ordering data Overvoltage limiter module for mains infeed modules above 10 kW for SIMODRIVE 611 Order No 6SN11 11 OAB00 0AA0 Fig 6 72 Overvoltage limiter module The following 2 axis control boards are available Ordering data SIMODRIVE 611 universal closed loop control plug in unit with analog speed setpoint in terface e 2 axis version sin cos 1 Vpp absolute en coder speed torque setpoint Order No 6SN11 18 ONHO0 0AA1 e 2 axis version sin cos 1 Vop absolute en coder speed torque set point positioning Order No 6SN11 18 1NH00 0AA1 e 2 axis version resolver speed torque setpoint Order No 6SN11 18 ONKO0 0AA1 e 2 axis version resolver speed torque setpoint positioning Order No 6SN11 18 1NKO0 0AA1
73. torque for the motor rotor is thus Ta br Mot 0 39 10 500 0 20 Nm e The maximum motor torque is equal to the motor torque during acceleration TMot max TMot a 0 20 2 06 2 26 Nm 6 16 Siemens General Motion Control Catalog Part 3 2001 As a check on the thermal limits the effective motor torque is calcu lated This is done by determining all the motor torques within the travel curve in addition to the motor torque during acceleration e Motor torque during constant travel 491 057 Nm 10 09 095 TMak Tw I mech NG e Motor torque during deceleration 1 TMotbr TbrMot Tac T Tbr load Tw i s Ng HL Dar load Tw 90 002 4 125 4407 a 0 87 Nm Here the proportion of deceleration torque outweighs the resis tance torque Regenerative operation occurs In this case the ef ficiency levels are above the line the sign before the bracketed term briloaq Tw IS Negative The torque characteristic can be determined using the values cal culated for the motor torque Fig 6 15 Torque characteristic for forwards travel e The effective motor torque is obtained from the torque character istic as follows Teff E a T Cap 2 ER _ 2 26 04 I 0 1 0 874 0 4 0 82 Nm e By using the travel curve which is proportional to the speed the mean motor speed is obtained Np n yet ae mean 2 T a 0 4 1909 9 01 ae
74. when brak ing can increase the level of the 24 V load power supply If the drive is braked from the maxi mum speed then a typical brak ing energy of 1 5 Ws per drive must be calculated Ifa pulsed power supply is used e g SITOP power generally feedback protection must be orovided When using an uncontrolled 24 V power supply transformer rectifier typically operation with between 3 and 5 SIMODRIVE POSMO A drives is possible without any supplementary cir cuitry The simplest regenerative feed back protection design is shown in Fig 6 91 The circuit is typically suitable for operation with up to 3 axes The electrolytic capacitor Elko must have at least a capaci tance of 15 000 uF to safely store the average braking ener gy 1 5 Ws of one POSMO A unit SITOP Power supply Fig 6 91 Regenerative feedback protection design You can check whether the ca pacitor is correctly sized for your application when having the torque or power profile of your application avallable From the torque profile determine the braking power by considering only the negative torque values dml n ror Por wW 955 Siemens General Motion Control Catalog Part 3 2001 In order to check whether the overload capability of the power supply is sufficient the maximum motor current can be calculated by the following equation Example 2 Coincidence factor 0 75 not all of the units are
75. width 1 97 in 50 mm 6SN11 62 OEA00 0AA0 SIMODRIVE 611 adapter set for filter pack 16 kW 6SN11 62 0GA00 0BA0 3 Needed to comply to UL Standard 4 Needed for grounding infeed power pulsed resistor and monitoring modules reactor is necessary for I RF aka I R infeed modules 6 26 Siemens General Motion Control Catalog Part 3 2001 5 To adapt mains filter package to the assembly surface of the filter modules Fig 6 25 HF commutating reactor SIMODRIVE 611 universal Engineering Information System components Line side components HE commutating reactor The matched HF commutating reactor in accordance with the selection table is required for the connection of the 28 kW unregu lated control infeed modules and the closed loop infeed regenera tive feedback modules to the mains HF commutating reactors for 400 V 3 phase AC 10 to 480 V 3 phase AC 6 50 Hz 60 Hz 10 Technical specifications with ordering data HF commutating reactors supply voltage 400 480 V 3 phase AC If the demands of EMC legisla tion must be met we recom mend ordering mains filter in conjunction with the HF commu tating reactor or mains filter package which has both compo nents For dimension drawings see chapter 7 Assignment to HP kW 38 28 22 16 49 36 75 55 109 80 160 120 mains infeed O I aka U E I RF aka I R I RF aka I R I RF aka
76. 0 0 6SN11 400 1BB00 0FA1 AP 17 AP 0 75 AP 17 AP 0 75 AP 17 AP 0 75 Monitoring module EP 8 EP 0 EP 8 EP 0 EP 8 EP 0 0 1000 75 6SN11 12 1AC01 0AA1 AP 17 AP 0 AP 17 AP 0 AP 17 AP 0 0 Pulsed resistor module 0 EP 0 2 0 EP 0 2 0 EP 0 2 0 75 75 6SN11 13 1AB01 0BA1 0 AP 0 1 0 AP 0 1 0 AP 0 1 0 t 5 or 6 see chapter 3 Assessment factors of single modules for electronics points EP and gating points AP as well as permissible combina tions of power modules and closed loop control plug in units The details for the EP and AP assessment factors refer to the approved encoder cable lengths e PROFIBUS DP An additional 0 6 EP electron ics points must be taken into consideration in the electronic area when the option is used e Terminal module No additional electronics points have to be taken into consideration in this case 1 O I aka U E unregulated non regenerative unit 2 I RF aka I R regulated regenerative unit Siemens General Motion Control Catalog Part 3 2001 E lon Engineering Informat Assessment and configuration sheet example Xew lt Oz 4 009 4 0064 Z Xew lt pZ 2 4 00S 4 o0z duiexd Jm o0S uolzili n Buiyeiq lt Jo njea Jofoiut Sy o enbe s siolsis i Hulyeug qissiuuj d Jo waquunu XEN z jnpouui Buluiolluouu y Aq p piAoiud sluiod Buneb 71 pue s uiod Sluo4o 8 oU YIM LEI pappe oO 1snui npo
77. 0 33 kW lt 25 kW into consideration when it is higher than the DC link power in drive Pe DC link 1 47 kW lt 10 kW operation Unfortunately the exact calculated max DC link power is a bit P 10 33 kW _ DC link max exact U lt 35 kW more than 10 kW so we have to choose the next bigger non regen E enz 1 47 kW lt 16 kW erative infeed module e Checking the 24 V DC Power Supply Rating rative infeed module Provides Requires Resultant Provides Requires Resultant Capacity limit of DC link capacity Braking infeed module utilization utilization UF UF UF 10 25 kW Drive module 2 axis f 660 660 18 36 A Drive module 2 axis 75 75 3 6 A Resultant electronic points Resultant gating points gt DC link utiliza 1175 must be gt 0 must be gt 0 tion lt limit of infeed module I C RP infeed module Provides Requires Resultant Provides Requires Resultant s limit of DC link capacity Braking d Ge module we we 16 35 kW Drive module 2 axis 0 2 4 14 1 18 96 A ss s EE re eee ee ing module is necessary be Resultant electronic R Sas Resultant gating points gt DC link utiliza 1230 must R Sas gt 0 must be gt 0 lt limit of cause the gating infeed module and electronic gt braking utilization points are suffi cient In both applica All of the required data values are found in Table 1 1 If resultant goes negative du
78. 0 4 2728 10M 3 5 The effective motor torque calculated at Nmean IS below the S1 curve The motor is therefore suitable SIMODRIVE 611 universal Engineering Information Dimensioning of the power section and drive 1 Drive data 2 Travel curve e Mass to be transported m 200 kg e Pinion diameter D 0 1m e Max speed nae lots e Max acceleration and deceleration Amax 2 5 m s e Lifting height h 1 35 m e Cycle time IER e Mech efficiency Heh SES e Mech accuracy ASmack 40 1 mm e Overall accuracy required A n 0 2 mm Fig 6 16 Travel curve for lifting and lowering The travel curve for lifting and lowering is symmetrical since the lifting torque and the lowering torque are different however the whole travel curve has to be considered e The following is obtained for the missing values of the travel curve ty f mes ID use Amax 2 5 Pte a ap up HD up 06 Vmax 15 tor b t 06 03 06 15s T s ta 35 15 2s Siemens General Motion Control Catalog Part 3 2001 6 17 SIMODRIVE 611 universal Engineering Information Dimensioning of the power section and drive Calculating example 3 Max speed under load max torque under load selection of gear unit e Max speed under load at the pinion Vmax DU 15 60 286 5 rom m D m O 1 Here a gear transmission ratio of 10 is selected A synchronous servomotor with a rated speed of 3000 r
79. 00 0DA1 6SN11 24 1AA00 0DA1 16 6 5 89 150 45 60 76A 6SN11 23 1AA00 OLA1 6SN11 24 1AA00 OLA1 50 1 5 89 150 56 112A 60 80 102A 6SN11 23 1AA00 0EA1 6SN11 24 1AA00 0EA1 50 1 11 8 300 70 140A 85 110 127A 6SN11 23 1AA01 0FA1 6SN11 24 1AA01 0FA1 6SN11 23 1AA02 0FA1 95 30 11 8 300 120 150 1983A 6SN11 23 1AA00 0JA1 6SN11 24 1AA00 0JA1 6SN11 23 1AA00 0JA1 95 30 11 8 300 140 210A 200 250 257A 6SN1123 1AA00 OKA1 6SN11 24 1AA00 0KA1 6SN11 23 1AA00 0KA1 150 300 MCM 1 97 50 2x 3 GA 3 3 8 A 6SN11 23 1AB00 0HA1 6SN11 24 1AB00 0OHA1 6 10 1 97 50 2x 5 10A 5 5 8 A 6SN1123 1AB00 0AA1 6SN11 24 1AB00 0AA1 6 10 1 97 50 2x 9 18A 8 10 16 A 6SN11 23 1AB00 0BA1 6SN11 24 1AB00 0BA1 6 10 3 9 100 2x18 36A onrequest 6SN11 23 1AB00 0CA1 6SN11 24 1AB00 0CA1 6 10 1 Internal cooling 3 Hose cooling 5 For hose cooling in 2 tier installations permissi A built on fan is required for the power modules 6SN11 23 1AA00 OJA1 and OKA1 Order No 6SN11 62 OBA02 0AA1 2 External cooling The fan box is supplied with the mounting frame for the 11 820 in 300 mm module width for external cooling The corresponding built on fan must be ordered separately Order No 6SN11 62 OBA02 0AA1 A hose cooling assembly kit with fan hose flanges and filter mat is required for each mod ule Order No for the hose cooling assembly kit 6SN11 62 OBA03 0AA1 4 For standard induction motors only ble only
80. 1 good resistance yes 3 Restricted segment lengths see the manual for PROFIBUS networks ga ni IMODRIVE dE 611 universal POSMO A election and rdering Data SIMODRIVE 611 universal System components Infeed modules Power modules Plug in units Overvoltage limiter Monitoring module Pulsed resistor module External pulsed resistor Software 2 tier configuration Additional components Software Mechanical components External cooling Hose pipe cooling Fan for internal and external cooling Shield terminal plate System components Line side components HF commutating reactors Mains filters Mains filters package Demo unit Start up box Training courses SIMODRIVE POSMO A Intelligent positioning motor POSMO A 0 1 HP 75 W Cables and connectors Power cable PROFIBUS cables and connectors Requirements Power Management Module Demonstration units SITOP Power Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal selection and Ordering Data System components E infeed modules Unregulat Regulated Infeed Peak Rated Peak Infeed module Power loss Module For di Weight Feedback ed control controlwith power infeed supply supply width mension power with pulsed regenera S6 40 power current current drawing resistor tive feed see SEC back tion 7 Rated DC Rated DC with fan continuous link power link power without fan peak S1
81. 1 1 000 E EE lt 114 ft 10 in 35 m X451 or Se or i X452 Tami 6FX2 002 3AD01 10010 open FM 357 lt 114 ft 10 in 35 m wire ends 4 setpoints WSG3 6FX2 002 2CJ10 1000 FM 357 lt 164 ft 50 m FM 354 z j z 1 X471 Sub D extension 9 pole PG PC serial interface X351 i i 35 included in scope DES of supply Fig 6 79 1 PC accessory 2 At the optional PROFIBUS interface 3 Incremental angular encoder Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information Power and encoder cables Plug in unit with optical sin cos encoder 2 axis for encoder with sin cos 1 Vpp Order No Pre assembled cable 6FX2 002 1AA14 1A00 Open Temperature sensor lt 16 ft 5 in 5 m wire ends in 1FN motor 3 ft3in 6ft7 in 16ft5 in 1 m 2 m 5 m GEN 002 2CH00 1000 Adapter cable Linear absolute mea Aao EE e suring system ENDat lt 164 ft 50 m Siew Cie LC 181 Linear incremental X411 or Adapter cable measuring system X412 6FX2 002 2CG00 10100 310 128 LS 186 C lt 164 ft 50 m 310 123 LS 486 C 6FXL1 002 2EQ10 1000 Motor encoder absolute lt 164 ft 50 m FON 6FXL1 002 2CA31 1000 Motor encoder lt 164 ft 50 m SIMAG H 6FXL1 002 2CA31 1000 Motor encoder incremental lt 164 ft 50 m ERN X423 4 6XV1 830 00H10 Sold by PROFIBUS DP SIMATIC S7 MPI cable the meter CPU 315 2 DP 6FX2 00S SABUNI CO EE EM 354 X451 or lt 114
82. 13 V 30 V Rg 1 5kQ 1 5 mm AWG 16 19 X121 Enable voltage OV 1 5 mm AWG 16 reference potential 74 X111 NC 1 5mm2 AWG 16 I R O I nc X111 1 5 mm2 AWG 16 73 2 X111 Relay contact 1 ph 250VAC 50VDC 2A 1 5 mm AWG 16 73 1 X111 Ready signal max 1 5 mm2 AWG 16 nc XiT 5 V DC 3 mA min 1 5 mm AWG 16 72 X111 NO 1 5 mm AWG 16 om X161 Enable voltage O 24V 1 5mm2 AWG 16 I R O I 1124 X161 Setting up mode 21 V 30 V Re 1 5kQ 1 5 mm AWG 16 Standard mode 484 X161 Contactor control E 13 V 30 Mib 1 5kQ 1 5 mm AWG 16 Up O I i119 X161 Signaling z 30 V 1 A 111 113 1 5 mm AWG 16 213 X161 contacts 1 ph 250 V AC 50 V DC 1 5 mm AWG 16 2 A max 113 X161 Line contactor NO 17 V DC 3 mA min 1 5 mm AWG 16 AS1 X172 Signaling contact 250 V AC 1 A 50 V DC 2A 1 5 mm AWG 16 Up max AS2 X172 Start inhibit termi NC 5 V DC 10 mA min 1 5 mm AWG 16 nal 112 NS1 X171 Coil contact for O 24 V 1 5 MmmM AWG 16 I R O I NS2 X171 line pre charging 1 5 mm AWG 16 contactor 1 Input O Output NC NC contact NO NO contact for signal NO high NC low 2 For UL certification only use copper cables which are designed for a 60 C operating tem perature 3 I R Infeed regenerative feedback module O I non regenerative 4 Terminal 19 is the reference ground connected inside the module with 10 KQ to the general ref erence ground X131 terminal 15 It is not per missible that ter
83. 132 V AC 24 V DC 20 A 187 V 264 V AC 1 3 ph 400 V 500 V AC 6EP14 34 2BA00 3 ph 360 V 550 V AC 24 V DC 10A 3 3 ph 400 V 500 V AC 6EP14 36 2BA00 3 ph 360 V 550 V AC 24 V DC 20A 3 3 ph 400 V 500 V AC 6EP14 37 2BA00 3 ph 360 V 550 V AC 24 V DC 30 A 3 3 ph 400 V 500 V AC 6EP14 37 2BA10 3 ph 360 V 550 V AC 24 V DC 40 A 3 1 SITOP power supplies are part of the Siemens Industrial Product Division in Batavia Illinois please use your Products Division sales channel to order this product Siemens General Motion Control Catalog Part 3 2001 POSMO A Rotor Selection Efficiencies for synchronous Siemens High Performance Motors 1FK6 Standard 1FT6 Water cooled 1FT6 Self cooled For all other motor information see Catalog General Motion Control Catalog Part 2 High Performance Motors and Accessories Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal and POSMO A Motor Selection Efficiencies for synchronous SIMODRIVE 611 universa Siemens High Performance Motors E 1FK6 Standard Motor Winding Speed F K 3000 rom 6000 rom 1FK6032 0 81 1FK6040 0 80 1FK6042 0 86 _ 1FK6060 00 87 _ 1FK6063 00 89 _ 1FK6080 00 89 1FK6083 00 90 _ 1FK6100 0 92 1FK6101 00 92 _ 1FK6103 00 92 _ 1FT6 Water cooled Motor Winding Speed B h C
84. 14 36 2BA00 6EP 14 37 2BA00 6EP 14 37 2BA10 6ES79 6ES79 72 0BA50 0XA0 6ES79 72 OBB50 0XA0 6FC 6FC9 348 7BA 6FC9 348 7BB 6FX 6FX2 6FXS 6FXSO 08 5FA00 1FA0 6GK 6GK15 00 OFCOO 6GK19 05 6AA00 6GK19 05 6AB00 6SE71 94 6SE71 94 1LY00 OAAO 6SE71 94 1LY10 OAAO 6SN11 11 6SN11 11 OAA00 OBA1 6SN11 11 OAA00 0CA1 6SN11 11 OAA00 ODA1 6SN11 11 OAA00 0EA1 6SN11 11 OAA00 1FAO 6SN11 11 OAA01 1AA0 6SN11 11 OAA01 1BAO 6SN11 11 OAA01 1CA0 6SN11 11 OAA01 2BA0 6SN11 11 OAA01 2BBO 6SN11 11 OAA01 2CA0 6SN11 11 OAA01 2CBO 6SN11 11 OAA01 2DA0 6SN11 11 OAA01 2DBO 6SN11 11 OAA01 2EA0 6SN11 11 OAA01 2EBO 6SN11 11 OAA01 2FAO 6SN11 11 OAA01 2FBO 6SN11 11 OABO0 OAAO 6SN11 11 1AA00 OCAO 6SN11 12 6SN11 12 1AC01 0AA1 6SN11 13 6SN11 13 1AA00 OCAO 6SN11 13 1AA00 0DA0 6SN11 13 1AB01 OBA1 6SN11 14 6SN11 14 0NA00 0AA0 6SN11 14 ONBOO OAA1 6SN11 14 ONBO1 OAAO 6SN11 18 6SN11 18 ONHOO OAA1 6SN11 18 ONHOO O0AA1 6SN11 18 ONJOO OAA1 6SN11 18 ONJOO OAA1 6SN11 18 ONKOO OAA1 Page 4 2 4 2 4 2 4 2 3 16 3 16 3 16 3 16 3 16 3 16 3 16 3 16 3 14 3 14 3 6 3 6 6 63 6 64 3 14 6 63 6 64 3 14 3 14 3 14 3 14 3 14 3 14 3 10 6 27 3 10 6 27 3 10 6 27 3 10 6 27 3 10 6 27 3 10 6 28 3 10 6 28 3 10 6 28 3 10 6 28 3 10 6 29 3 10 6 28 3 10 6 29 3 10 6 28 3 10 6 29 3 10 6 28 3 10 6 29 3 10 6 28 3 10 6 29 3 5 6 29 3 10 6 27 3 5 6 33 3 5 6 34 3 5 6 34 3 5 6 34
85. 18 1NH00 0AA1 2 1 772 x 12 265 x 4 724 speed torque setpoint positioning 0 91 4 5 x 31 x 12 Terminal module for axis A 8 digital inputs 8 digital outputs 6SN11 14 0NA00 0AA0 0 25 0 984 x 2 362 x 4 724 24 V 500 mA max electrically 0 11 2 5 x 6 x 12 isolated parameterizable PROFIBUS DP Standard slave for up to two axes 6SN11 14 ONB00 0AA1 0 25 0 984 x 2 362 x 4 724 for cyclical and acyclical V1 data 0 11 2 5 x 6 x 12 exchange up to 12 Mbaud Motion control with Synchronous standard slave for up 6SN11 14 0NB01 0AA0 0 25 0 984 x 2 362 x 4 724 PROFIBUS DP3 to two axes for cyclical and acyclical 0 11 2 5 x 6 x 12 V1 data exchange up to 12 Mbaud Note Shield terminal plates are required to fit shields to the encoder cables see mechanical components 3 4 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal selection and Ordering Data System components Overvoltage limiter ODRIVE niversal Designation Order No Weight Dimensions approx WxHxD lb in xin x in kg mm x mm x mm Overvoltage limiter For mains in 6SN11 11 OAB00 0AA0 0 66 2 758 x 2 994 x 12 80 module feed modules 0 3 70 x 76 x 825 above 13 6 HP 10 kW for SIMO x DRIVE 611 zy Note e With the overvoltage module the infeed module has a max module depth of 12 805 in 325 mm e For UL compliance a overvoltaoe limiter module must be used e In the 6 8 HP 5 kW O I aka U E module a
86. 1CU11 1BA0 60 57 5 2 50 0 72 70 8 115 0 01734 8 2 6 5 8 0 13 0 60 9 3 7 6SN21 32 1DE11 1BA0 24 123 Planetary 3 126 26 0 61 212 246 0 01734 8 6 13 9 gearbox 24 27 8 60 9 3 9 6SN21 32 1DH11 1BA0 19 158 a Ce 3 162 0 61 212 315 0 01734 8 9 17 8 Pay Le 24 35 6 60 9 3 6 6SN21 32 5KD11 1BA0 600 5 3 Worm gear 1 5 0 70 17 7 11 5 0 01751 7 172 0 6 SG80 2 0 1 3 61 5 3 5 6SN21 32 5KM11 1BAO 125 19 5 1 24 0 50 31 0 38 1 0 01751 7 172 2 2 3 5 4 3 61 5 3 5 1 The specified values are continuous torques The gearboxes may be briefly subject to higher torques up to a maximum of twice the continu ous torque without gearboxes being damaged The gearbox could be destroyed if this limit is exceeded Siemens General Motion Control Catalog Part 3 2001 Selecti _ em if A W R ARNE BAARIA on and Ordering Data Cables and connectors SIMODRIVE POSMO A is con trolled and parameterized via PROFIBUS DP Stand alone op eration with up to 4 individually selectable traversing blocks is possible in case the communi cation is lost However to pa rameterize these traversing blocks a PROFIBUS connec tion incl PROFIBUS cables and connectors is needed Different types of PROFIBUS cables are available for various Description PROFIBUS FC Standard Cable Standard type specially designed for rapid assembly two wire shielded sold by the meter c
87. 2 OZ 0625 1 2835 2 780x10 0 27801 50 10 10 50 gm 2205x1410 0 03527 1 102x40 NA 70 21 1 20 68 dyne 2 248x10 3 59x10 980 7 1 0 00001 90 32 2 30 86 N 0 22481 3 5967 N A 100 000 1 98 4 37 37 98 4 212 100 100 212 subtract 32 and multiply by J multiply by S and add 32 E Mechanism Efficiencies H Material Densities Acme screw with brass nut 0 35 0 65 Material Ib in gm cm Acme screw with plastic nut 0 50 0 85 Ball screw 0 85 0 95 Chain and Sprocket 0 95 0 98 SES 5 s Preloaded Ball screw 0 75 0 85 s os Spur or Bevel gears 0 90 oO 2 alr Timing Belts 0 96 0 98 Copper oe i Wenn Cee 0 45 _ 0 85 Hard Wood 0 029 0 80 Helical Gear 1 reduction 0 92 Soll ood oo aoe Plastic 0 040 1 11 Glass 0 079 0 090 2 2 2 5 Friction Coefficients Tanum 0 163 4 51 Materials u Paper 0 025 0 043 0 7 1 2 Polyvinyl chloride 0 04 0 050 1 3 1 4 Rubber 0 033 0 036 0 92 0 99 Steel on Steel greased 0 15 Silicone rubber without filler 0 043 1 2 Plastic on Steel 0 15 0 25 Cast iron gray 0 274 76 Copper on Steel 0 30 Steel 0 280 775 Brass on Steel 0 35 Aluminum on Steel 0 45 Steel on Steel 0 58 Mechanism u Ball Bushings lt 0 001 Linear Bearings lt 0 001 Dove tail slides 0 2 Gibb Ways 0 5 Important Note The technical data is intended for general information Please note the operating in structions and the references indicated on the products for installation ope
88. 22 MA Resolution 8 bit M X34 Reference MA Voltage range 0Vto5 V Maximum current 3 mA 1 Input V Supply IO Input output 2 Can be freely parameterized MA Analog measuring signal 6 56 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information Unit design Power and control terminals SIMODRIVE 611 universal plug in unit Drive specific terminals The drive specific terminals are available for both drive A and drive B Terminals Function Type Technical data Drive A Drive B Desig Desig No nation No nation X411 Motor encoder Literature connection drive A SIMODRIVE 611 Planning Guide _ _ _ AIS Motor encoder Section Indirect and direct position sensing connection drive B Encoder limiting frequencies e Encoder with sin cos 1 Vop 350 kHz e Resolver 375 Hz Pin assignment of the interface Assignment of X411 X412 for encoders with sin cos 1 Von Connector type 25 pin D Sub plug connector Pin Signal name Pin Signal name 1 P_Encoder 14 5 V sense 2 M_Encoder 15 EnDat_DAT 3 A 16 0 V sense 4 A 17 R 5 Inner screen 18 R 6 B 19 C 7 B 20 C 8 Inner screen 21 D 9 Reserved 22 D 10 EnDat_CLK 23 EnDat_DAT 11 Reserved 24 Inner screen 12 EnDat_CLK 25 Temp 13 Temp Cable Order No Incremental motor encoder DEST 002 2CA31 10000 Absolute motor encoder EnDat GET 002
89. 22 can be con nected with 1024 signals revo lution with resolver The num ber of pulses can be divided with resolver 1 2 1 4 1 8 O to 65535 signals revolution with sin cos 1 Vo encoder 1 1 S R e Four each of digital inputs and outputs user parameterizable e RS232 RS485 interface for connection to a PC PG e Four motor data blocks can be stored per axis star delta changeover possible e Positioning Absolute relative rotary axis external block change jerk limitation block relaying with CONTINUE WITH ON THE FLY CONTINUE WITH STOP GO TO END 64 data blocks per axis can be stored and edited as parame ters They can be called up and edited by means of the PROFIBUS option 64 blocks can be called up by means of the terminal extension option for axis A SIMODRI 611 univel Monitoring module Fig 6 32 Monitoring module internal external cooling Infeed module Drives Fig 6 33 Connecting diagram SIMODRIVE 611 universal Engineering Information System components Monitoring module The monitoring module contains a complete electronics power supply and the central monitor ing functions for a self contained drive group The power supply can be taken from either the 400 V to 480 V 3 phase AC mains or from the DC link volt age Technical specifications Rated supply voltage The monitoring module must be installed when a large number of
90. 4 zero marks per revolution is auto matically overwritten by a specified parameter value reference point coordinate An actual position value can also be set in a traversing block through the program control word of the traversing block 2 Axis with reference cam e Reference travel to BERO proximity switch with and without directional reversal The reference point approach is executed via a program 2 com bined traversing blocks The position of the last zero mark before the end of the last tra versing block is set to the spec ified reference point coordinate Axis setup SIMODRIVE POSMO A can be set up for linear and rotary axis The dimension units for the pa rameter values can be switched between millimeters mm and inches in for linear axis and is expressed in degrees for rotary axis Fig 6 104 Fig 6 105 Fig 6 106 L l l l a SIMODRIVE POSMO A Engineering Information SIMODRIVE POSMO A functions E GMC 5086 Zero marks GMC 5087 Zero marks ll ee E n gt Reference S cam Traver sing profiles GMC 5088 Siemens General Motion Control Catalog Part 3 2001 a SIMODRIVE POSMO A Engineering Information SIMODRIVE POSMO A functions Backlash compensation When an indirect measuring system is used position mea suring encoder at the motor at each direction reversal the me chanical play is first traveled through
91. 5 630 11 8 7 25 57 2 55 9113 55 71 91 300 26 109 141 178 134 220 6SN11 46 1BB00 0EA1 190 1090 11 8 7 25 57 2 80 13113 80 104 131 300 26 160 212 238 202 294 6SN11 46 1BB00 0FA1 290 1660 11 8 7 25 63 8 120 175 2 120 156 175 300 29 8 75 96 5 124 925 153 6SN11 45 1BB00 0DA1 115 630 11 8 7 16 57 2 55 9112 55 71 91 300 26 109 141 178 134 220 6SN11 45 1BB00 0EA1 190 1090 11 8 7 16 57 2 80 13112 80 104 131 300 26 160 212 238 202 294 6SN11 45 1BB00 0FA1 290 1660 11 8 7 16 63 8 120 175 2 120 156 175 300 29 1 For external cooling the fan box is part of the scope of supply of the mounting frame for the 11 8 in 300 mm module width The required 6SN11 62 OBA02 0AA1 built on fan must be ordered separately 2 The mounting frame can be omitted if the required openings for the module heat sinks are made as specified in the Planning Guide in the cabinet rear panel The above mentioned mounting frame 6SN11 62 OBA04 OEAO must be used with modules that are 11 8 in 300 mm wide 3 A built on fan 6SN11 62 OBA02 0AA 1 is required for these 11 8 in 300 mm modules for the inter nal cooling 4 Housing suitable for drive groups with internal and external cooling 5 109 HP 160 HP 80 kW 120 kW I RF aka I R modules require an external control voltage for the internal line contactor 360 to 457 V AC 2 phas
92. 6 UCI 1PH7 L ILILI LILILILILI LILILILI 1PL6 UCI 1PH4 LIL1 LILILILILI Option codes 1FN3 ICC Step 10 Determine the length and size of prefabricated power cable required or determine size of coupling for customer assembly see section 5 for details and part number configuration Order Number Power Cable Step 11 1 16 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal and POSMO A Overview Flow diagram for selection process Determine the length and size of prefabricated signa size of coupling for customer assembly I a Resolver b Sin cos encoder c Absolute value encoder Select Power Module based on calculated motor currents see example section 6 for eng details Choose 1 axis or 2 axis plug in unit With resolver or sin cos feedback speed torque or position control see example section 6 for eno details Repeat step 12 and 13 for all axes of application Calculate total DC link power Ppciink Planning sheet see example section 6 for eng details Check total a DC link capacitance charging limit see assessment and configuration sheat b Power supply rating for 24 V DC section 6 for eng details Select Infeed module based on calculated total DC link power Determine if pulse resistor module and resistor is needed Required only for O I non regenerative unit see section 6 for eng details Determi
93. 8 Work window of SimoSize Simosize is a PC tool which al lows the user to accelerate the motion Design cycle by provid ing all the necessary tools and products in a modern graphical interface format using Windows 95 98 NT SimoSize is available free of charge and may be copied and distributed anytime Siemens General Motion Control Catalog Part 3 2001 d F ml we f da LT Zeen i l Nk d imi b a D L a Damien y y oO r iL m Legh mx F E k Simosize offers the following range of functions 1 Axis Design allows the quick selection of components like gearboxes leadscrews etc just by clicking on the appro priate button and inputting the required data Velocity Profile allows speci fying and refining the profile to your application needs Foto P LH F CEI C2008 bi de T ai J a mi Se L R a I a 3 Report Generator provides the results of all the calcula tion performed for speed torque and inertia required to properly select a motor This process is further simplified with the Auto Select button Auto Select will find the op timum choice for you auto matically according to the selected parameters and motor requirements The following components are available together with the SIMODRIVE POSMO A position ing motor to build a complete drive system The following general require ments must be observed e The PROFIB
94. 85 interface by appropriate parameterization e When set as an RS485 interface a terminating resistor can be switched in out via switch S1 on the front panel e The cable diagrams for the serial interface are provided in Section 2 5 1 DO Digital output IO Input output 2 Freely parameterizable The digital outputs are updated in the interpolation clock cycle P1010 A hardware delay time of approx 200 us is added Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information Unit design Power and control terminals Fig 6 76 Terminal Desig Function Type Typ voltage Max cross section No nation limit values Ground Protective conductor OV Bolt PE P600 DC link I O 300 V Busbar M600 DC link I O 300 V Busbar Grounding barf I O 300 V Busbar P600 DC link 300 V 16 mm 10 mm 3 M600 DC link 300 V 16 mm 10 mm 3 AWG 6 8 X131 Electronics M I O OV 16 mm2 10 mm Si AWG 6 8 1 Input O Output NC NC contact NO NO contact for signal NO high NC low 2 For UL certification only use copper cables which are designed for a 60 C operating tem perature 3 The 1st number is valid for cable lugs The 2nd number is valid for finely stranded conductors without connector sleeve 4 The grounding bar is used to ground the DC link rail through 100 kQ Siemens General Motion Control Catalog Part 3 2001
95. 9 150 7 23 28 6 13 70 140 90 640 85 127 100 750 6SN11 24 1AA01 0FA1 11 8 300 7 25 57 2 26 120 193 190 1100 6SN11 24 1AA00 0JA1 11 8 300 7 25 46 2 21 140 210 250 1660 200 257 325 1845 6SN11 24 1AA00 0KA1 11 8 300 7 25 52 8 24 2 axis Version 2x 3 2x6 27 43 2x3 2x8 6SN11 24 1AB00 0HA1 1 97 50 7 20 15 4 7 2x 5 2x10 38 62 2x5 2x8 6SN11 24 1AB00 0AA1 1 97 50 7 20 15 4 7 2x 9 2x 18 69 111 2x8 2x 16 6SN11 24 1AB00 0BA1 1 97 50 7 20 15 4 7 2x18 2 x 36 130 250 on request 6SN11 24 1AB00 0CA1 3 9 100 7 22 29 7 13 5 1 axis Version 70 140 730 85 127 460 6SN11 23 1AA02 0FA1 70 4140 oni 85 127 460 6SN1123 1AA02 0FA1 11 8 300 7 16 7 17 286039 11 8 800 7 16 7 17 28 6 13 _ _ _ 120 193 1230 6SN11 23 1AA00 0JA1 11 8 300 7 16 7 17 46 2 21 140 210 1910 200 254 2710 6SN11 23 1AA00 0KA1 11 8 300 7 16 7 17 52 8 24 1 Internal cooling 3 Hose cooling 6 Without mounting and hose cooling compo A built on fan is required for the power modules A hose cooling assembly kit with fan hose flan nents 6SN11 23 1AA00 0JA1 and OKA1 ges and filter mat is required for each module e Kaes ER Order No 6SN11 62 0BA02 0AA1 Order No for the hose cooling assembly kit Mounting frame for switching cabinet is needed 6SN11 62 0BA03 0AA1 see mechanical components 2 External cooling 8 Total power loss from the module as a whole SN SE
96. 9 HP 80 kw I R _ 6SN11 46 1BBO0 OEA1 6SN1162 0BA04 0EAO 160 HP 120 kW I R _ 6SN11 46 1BBO00 OFA1 6SN1162 0BA04 0EAO Note The mountino frame can be omitted if the required openinos for the module heat sinks are made as specified in chapter 6 in the cabinet rear panel The above mentioned mounting frame 6SN11 62 OBA04 OEAO must be used with modules that are 11 8 in 300 mm wide Mounting frame for 3 6A 3 3A 6SN11 24 1AA00 OHA1 6SN11 62 0BA04 0AA1 switching cabinet installa 5 10 A 5 8A 6SN11 24 1AA00 0AA1 6SN11 62 0BA04 0AA1 tion of a power module for external cooling 9 18A 8 16 A 6SN11 24 1AA00 0BA1 6SN11 62 0BA04 0AA1 _ 18 36 A 24 32 A 6SN11 24 1AA00 OCA1 6SN11 62 0BA04 0FA1 28 56 A 30 51A 6SN11 24 1AA00 ODA1 6SN11 62 0BA04 0BA1 45 76A 6SN11 24 1AA00 OLA1 6SN11 62 0BA04 0CA1 _ 56 112 A 60 102 A 6SN11 24 1AA00 OEA1 6SN11 62 0BA04 0CA1 _ 70 140 A 85 127 A 6SN11 24 1AA01 OFA1 6SN1162 0BA04 0EAO 120 193 A 6SN11 24 1AA00 OJA1 6SN11 62 0BA04 0EA0 140 210 A 200 257 A 6SN11 24 1AA00 OKA1 6SN1162 0BA04 0EAO 2x 3 6A 2x3 8 A 6SN11 24 1ABO0 OHA1 6SN11 62 0BA04 0AA1 2x 510A 2x5 8A 6SN11 24 1ABO0 OAA1 6SN11 62 0BA04 0AA1 2x 918A 2x 8 16 A 6SN11 24 1AB00 OBA1 6SN11 62 0BA04 0AA1 _ 2x 18 36 A on request 6SN11 24 1AB00 0CA1 6SN11 62 0BA04 0GA1 Note The mounting frame can be omitted if the openings required for the modules are made as specified in chapter 6 in the cabinet
97. 9 in 200 mm module Fig 6 66 11 8 in 800 mm module Selection and ordering data Unregulated Regulated Module width Infeed module for Infeed module for Infeed module for Max supply conductor control with control with internal cooling external cooling hose cooling cross section U1 V1 W1 pulsed resistor regenerative feedback Rated power Rated power Hose connection S1 S1 kit required HP kW HP kW in mm Order No Order No Order No mm AWG 6 5 5 _ 1 97 50 6SN11 46 1AB00 0BA1 6SN11 46 1AB00 0BA1 6 10 13 5 10 _ 39 100 6SN11 45 1AA01 0AA1 6SN1145 1AA01 0AA1 16 6 38 28 _ 7 9 200 6SN11 45 1AA00 0CA0 6SN1146 1AB00 0CA0 50 _ 22 16 39 100 6SN11 45 1BA01 0BA1 6SN11 46 1BB01 0BA1 16 6 _ 49 36 7 9 200 6SN11 45 1BA02 0CA1 6SN11 46 1BB02 0CA1 50 1 _ 75 55 11 8 300 6SN11 45 1BA01 0DA1 6SN11 46 1BB00 0ODA1 6SN11 45 1BB00 0DA1 95 30 _ 109 80 11 8 300 6SN11 45 1BB00 0EA1 6SN11 46 1BB00 0EA1 6SN1145 1BB00 0EA1 95 30 _ 160 120 11 8 300 2 6SN11 45 1BB00 0FA1 6SN11 46 1BB00 0FA1 6SN11 45 1BB00 0FA1 150 300 MCM 1 For external cooling the fan box is part of the scope of supply of the mounting frame for the 11 8 in 300 mm module width The required 6SN11 62 OBA02 0AA1 built on fan must be ordered separately 2 A built on fan 6SN11 62 OBA02 0AA1 is required for these 11 8 in 8300 mm modules for the inter nal cooling Siemens General Motion Control Catalog Part 3
98. AL 16 25 WI I 4 x 6 mm 2 x 1 mm 4 x 10 mm Hose clamp DIN 3017 AL 16 25 WI I 4 x 10 mm 2 x 1mm 4 x 16 mm Hose clamp DIN 3017 AL 16 25 WI I 4 x 16mm 2 x 1 mm Ax 25 mm 2 x 1 5 mm Hose clamp DIN 3017 AS 25 40 WI I 4 x 35 mm 2 x 1 5 mm Hose clamp DIN 3017 AS 25 40 WI 2 4 x 50 mm 2 x 1 5 mm Hose clamp DIN 3017 AS 32 50 WI I Required tightening torques for module assembly Screws M 3 7 inlb 0 8 Nm Screws M 4 16 inlb 1 8 Nm Screws M 5 26 inlb 3 0 Nm Screws M 6 52 inlb 6 0 Nm SIMODRIVE 611 universal Dimension Drawings In P 11 universal EMC Engineering guidelines Shield plate Free space for cooling air Fig 7 27 Module width Shield plate Dimension A B in mm in mm in mm Order No 1 97 50 5 04 128 4 7 120 6SN11 62 OEA00 OAAO 2 8 71 4 7 120 6SN11 62 OEBO0 OAAO 3 9 100 7 0 177 8 4 7 120 6SN11 62 0EA00 0BA0 4 4 111 4 7 120 6SN11 62 0EB00 0BA0 5 9 150 6 6 167 8 7 9 200 6SN11 62 0EA00 0CA0 4 2 107 8 7 9 200 6SN11 62 OEBO00 OCAO 7 9 200 6 6 167 8 7 9 200 6SN11 62 OEA00 OJAO 4 2 107 8 7 9 200 6SN11 62 OEBO00 OJAO 11 8 300 7 4 188 5 7 9 200 6SN11 62 OEA00 ODAO 5 1 128 5 7 9 200 6SN11 62 0EB00 0DA0 7 5 191 4 7 9 200 6SN11 62 OEA00 OKAO Dimension in inches Dimension in mm Siemens General Motion Control Catalog Part 3 SIMODRIVE POSMO A Dimension Drawings Detailed drawings POSMO A without
99. AWG 16 2W1 X181 Input L3 3 ph 480 V AC 1 5 mm2 AWG 16 2 Terminal 19 is the reference ter S minal this is connected in the 5 3 X121A STEE NC 50 V DC 0 5 A 1 5 mm AWG 16 module with 10 kQ to general 5 2 X121A sss anal NO 12 VA max 1 5 mm AWG 16 reference ground X131 It is not 5 1 X121A Ee 5 V DC 3 mA min 1 5 mm AWG 16 permissible to connect terminal nc X121A E 1 5 mm7 AWG 16 15 with PE or with terminal 19 fur 74 X121B NO t ph 250 V AC 50VDC 1 5 mmZ AWG 16 ther no external voltage sources 73 2 X121B Relay signal 2 A max 1 5 mm2 AWG 16 may be connected to terminal 15 73 1 X4121B Ready fault 5 V DC 3 mA min 1 5 mmZ AWG 16 Terminal 19 may be connected to 72 X121B NO 1 5 mm2 AWG 16 terminal X131 The terminal may 5 5 only be used to enable the asso 63 X141A Pulse enable 13 V 30 V Rg 1 5 KQ 1 5 mm lt AWG 16 ciated drive group oi X141A FR O 24 V 1 5 mm AWG 16 oi X141A FR O 24 V 1 5 mm AWG 16 3 The grounding bar is used to 64 X141A Drive enable 13 V 30V Re 15kQ 15 mm AWG 16 ground the DC link GND rail KR X141A RESET Terminal 19 Re 10 kQ 1 5 mm AWG 16 through 100 kQ 19 X141A FR reference ground enable O 1 5 mm AWG 16 4 Max current load of terminal 9 voltage terminal 19 lt 1A 111 X161 Signaling contact 1 ph 250 V AC 50 V DC 2 A 1 5 mm AWG 16 213 X161 Line contactor NC 17 V DC 3 mA min 1 5 mm AWG 16 2 sn eee 9 X4141B FR O 24 V 1 5 mm AWG 16 drive group Term
100. BA02 0AA 1 6SN11 62 OBA02 0AA1 6SN11 62 OBA03 0AA1 6SN11 62 OBA03 0AA 1 6SN11 62 OBA03 0CA1 6SN11 62 OBA04 0AA 1 6SN11 62 OBA04 OBA1 6SN11 62 OBA04 0CA1 6SN11 62 OBA04 ODA1 6SN11 62 OBA04 ODA1 Page 6 53 3 4 6 53 3 4 6 54 3 4 6 53 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 3 6 49 3 2 6 47 3 2 6 47 3 2 6 47 3 2 6 47 3 2 6 47 3 2 6 47 3 2 6 47 3 2 6 47 3 2 6 47 3 2 6 47 3 2 6 47 3 2 6 47 3 2 6 47 3 2 6 47 3 2 6 47 3 2 6 47 3 2 6 47 3 2 6 47 3 2 6 47 3 3 6 49 3 6 6 36 3 6 6 36 3 6 6 36 3 9 6 34 3 3 6 49 3 8 3 3 6 49 3 8 6 68 3 8 6 68 3 7 3 7 3 7 3 7 3 7 6SN11 62 OBA04 OEA0 6SN11 62 OBA04 0FA1 6SN11 62 OBA04 0GA1 6SN11 62 OBA04 OHA1 6SN11 62 OBA04 QJAO 6SN11 62 OBA04 OJAO 6SN11 62 OEA00 OAAO 6SN11 62 OEA00 OBAO 6SN11 62 OEA00 O0CAO 6SN11 62 OEA00 ODAO 6SN11 62 OEA00 OJAO 6SN11 62 OEA00 OKAO 6SN11 62 0EB00 0AA0 6SN11 62 0EB00 0AA0 6SN11 62 OEB00 OBAO 6SN11 62 OEB00 O0CAO 6SN11 62 0EB00 0JA0 6SN11 62 OFA01 OAAO 6SN11 62 OGA00 OBAO 6SN11 62 OGA00 OBA4 6SN11 62 OGA00 O0CAO 6SN11 62 OGA00 ODAO 6SN11 62 OGA00 OEAO 6SN11 82 6SN11 82 0 A00 2DP0 6SN11 97 6SN11 97 OAA00 OBP4 6S
101. E Torque teg CTT T i It is necessary to know the specific speed and load cycle of your application in order lt t to select a proper drive and motor Step 1 Determine degree of protection IP 23 IP 55 EE Ir o IE san see section 7 for details Step 2 Determine supply voltage 380 to 400 V 460 to 480 V Step 3 Determine type of construction see section 7 for details IM B 3 foot mounting IM B 5 flange mounting IM B 35 foot flange mounting Step 4 Determine maximum torque from load cycle profile Step 5 Determine mean RMS torque see section 7 for calculation Step 6 Determine type of motor needed synchronous asynchronous 1FK6 1FT6 1PAY IPG Hj Tei see overview in section 1 Step 7 Select motor from appropriate data page section 2 or 3 that fulfill the following criteria synchronous motors Asynchronous motors Nmax Nrated Nmax lt rated Tmax lt 2 X Trated TRMS S Trated TRMS Trated Points of cycle ni ti must be in Points of load ni ti must be below intermittent operating region breakdown torque curve by a mini see graphs in section 7 mum clearance of 30 See section 7 Step 8 Determine the kind of feedback device required see section 4 for details Pulse encoder only induction motor resolver sin cos encoder absolute value encoder Step 9 Complete motor part number based on options required 1FK6 TFT6 1PA7 Ilo Ria aie see section 2 or 3 for details Order Number Motor 1FK6 IL 1FT
102. ERDRIVES MC SIMODRIVE 611 universal P Comparison between SIMOVERT MASTERDRIVES MC SIMODRIVE 611 universal and SIMODRIVE POSMO A SIMODRIVE POSMO A S Curve acceleration Yes with comfort ramp function Yes Ramp up time setting generator free function block Hoist brake interface Standard Standard N A Standard keypad 6 button 3 button N A 4 digit 7 segment red LED s 6 digit 7 segment 3 button on compact PLUS unit Optional keypad LCD multi language text display N A N A BUS master direct parameter access Parameter storage Firmware upgrade via Standard Standard N A flash e prom Field weakening operation 122 12 tis N A range for induction motors Position control With technology option Yes Yes Electronic line shaft via Yes N A N A fiberoptic cable using SIMOLINK Positioning update time 1 6 ms 1 ms 10 ms Current update time 0 2 ms Slus 125 us Speed update time 0 4 ms 0 25 ms 1ms Agency compliance UL listed CSA CE UL listed CSA CE UL listed CE Application Examples guidelines Electronic line shaft Web handling w synchronization Point to point positioning Cut to length applications Point to point positioning Search for reference Automatic positioning Positioning of formats or end stop Positioning of process variables e g by means of motorized valves 1 10 Siemens General Motion Control Catalog Part 3 2001 DI SIMODRIVE 611 universal and POSMO A Overview
103. Energy amp Automation Inc Seller c If any time in Seller s judgment Buyer is unable or unwilling to meet the terms specified Seller may require satisfactory assurance or full or partial payment as a condition to commencing or continuing manufacture or making ship ment and may if shipment has been made recover the goods from the car rier pending receipt of such assurances NONCANCELLATION Buyer may not cancel or terminate for convenience or direct suspension of manufacture except with Seller s written consent and then only upon terms that will compensate Seller for its engineering fabrication and purchasing charges and any other costs relating to such cancellation termina tion or Suspension plus a reasonable amount for profit NUCLEAR Buyer represents and warrants that the goods covered by this con tract shall not be used in or in connection with a nuclear facility or application If Buyer is unable to make such representation and warranty then Buyer agrees to indemnify and hold harmless Seller and to waive and require its insurers to waive all right of recovery against Seller for any damage loss destruction injury or death resulting from a nuclear incident as that term is defined in the Atomic En ergy Act of 1954 as amended whether or not due to Seller s negligence LIMITATION OF LIABILITY Neither Seller nor its suppliers shall be liable whether in contract warranty failure of a remedy to achieve its i
104. FA0 225 200 FL M 10 stud 70 4 11 7 x 18 72 x 10 90 120 I RF 32 300 x 480 x 279 5 Mains filters package We mainly recommend order ing mains filter packages for e Adapter sets are available to adapt the mains filter packag ed depth juts out of the front plane of the drive group by I RF modules es to the assembly surface of 0 788 in 20 mm to 1 182 in the filter modules The mount 30 mm Assignment Mains filter package Adapter set to I RF infeed module HP Order No Order No kW 22 6SN11 11 0AA01 2BB0 6SN11 62 0GA00 0BA0 16 49 6SN11 11 0AA01 2CB0 6SN11 62 0GA00 0CA0 36 15 6SN11 11 0AA01 2DB0 6SN11 62 0GA00 0DA0 55 109 6SN11 11 0AA01 2EB0 6SN11 62 0OGA00 0EA0 80 160 6SN11 11 0AA01 2FB0 6SN11 62 0OGA00 0EA0 120 1 FL Flat termination 0 355 in 9 mm hole diameter Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 11 universal Demo unit SIMODRIVE 611 uni versal e in aluminium enclosure with wheels e O l infeed module 6 5 HP 5 kW e 2 axis plug in unit with resolver feedback Technical data Designation Size L x W x H Weight e PROFIBUS DP extension board e Two 1FK6 motors with resolver e Start up box e With transformer for 110 V 60 Hz power supply Value 22 in x 10 5 in x 31 in 558 mm x 267 mm x 787 mm 90 Ib 41 kg Voltage supply Ordering data Designation Demo unit 110 V 60 Hz 1 phase Ord
105. I 497 kW ae Pas 709 J O o Foc ink 3 7 95 kW A power module Mot 0 98 0 91 DA Foc ink __ a 054 kW power module Mot 0 98 0 85 c ink Don 5 63 kW Tlpower module Mot 0 98 0 90 Fig 6 20 S 1 Simply adding the maximum DC link power values of the three Ee axes would result in an oversized infeed module since first of all not all axes are running at the same time and second not all max imums are occurring simultaneously In this example the x and z axes are operating simultaneously while the y axis only operates when the other axes are stopped This operating sequence results in two independent maximums One is the combined maximum of the x and z axes the other pow er maximum of the y axis The infeed module only needs to supply the greater of the two maximums Power kW From the calculation above it is obvious that the maximum DC link power requirement of the y axis is negligible versus the other ax es Hence the maximum power capability of the infeed module is sufficiently sized if it fulfills the maximum power requirement of the simultaneously operated x and z axes If the x and z axes s maximums occurred simultaneously the maximum DC link power would be Y ac link max Foc linky Foc link 795 5 63 13 58 kW Fig 6 21 However considering that these maximum power values are not Power profile z axis occurring at the exact
106. IMODRIVE POSMO A Engineering Information Connecting and wiring overview The SIMODRIVE POSMO A wir ing is completely realized in the connection cover This design makes it especially quick and easy to replace a unit The cov er will be released from the old motor with 2 screws and put onto the new motor without hav ing to remove the wiring All cables enter through PG glands e g SIMATIC S7 300 DP e g relay O e g BERO 2 WEN PROFIBUS Interface i das node in this case the master e g switch LL e g BERO 1 switch in the terminating resistor CT Potential bonding EE D Gi bonding GMC 5077 e Last node here to the right switch in the terminating resistor For the slaves set the PROFIBUS node address 24 V 24 V electronics power supply Ground e g SITOP power optional 24 V 24 V Power Management Module 24 V load power supply Ground DC PMM 24 V optional Ground e g SITOP power Connecting and wiring overview Fig 6 93 6 76 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE POSMO A Engineering Information Connecting and wiring overview X6 Internal load power supply 24V electronics power supply input optional 0 V ground supply supply 1 digital input output 0 V ground X2 supply 2 Load Power I Q2 digital input output supply 2M 0 V ground X1 Load Power output ALA 24V electronics p
107. Isto be designed he x axis is toothed belts he z axis is driv the main propelling drive the en via a gear rack Three invert y axis is the fork drive and the ers are to be used on one z axis is the lifting drive The rectifier unit propelling drive and the lifting Positioning is to be carried out drive can be operated simulta non centrally in the inverter neously whereas the fork drive Profibus is to be used for con only operates alone The x axis nection to a PLC Fig 6 9 Line drawing of a three axis conveyor vehicle 1 Data of the drive It is sufficient to only consider forwards travel because the condi tions are the same for forwards and reverse travel e Mass to be transported m 400 kg Ne e Diameter of drive wheel D 0 14m U u ICICI e Max speed Vmax 1 6 M S TE L e Max acceleration and deceleration amax 6 4 m s e For the remaining values of the travel curve the following is obtained e Distance travelled s 2m e Cycle time Trs b h A 025s e Mech efficiency Nmech 0 9 Gelle a th i 025 0 25 e Specific travelling resistance w 0 1 S Vaat x et I lt 2 ele e Mech accuracy ASmach 20 1 mm Vines 16 e Overall accuracy required A Stot 0 2 mm tot bb th t 025 1 0 25 15 s to T Liot 3 5 15 2 S 2 Travel curve Fig 6 10 Travel curve for forwards and reverse travel Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Infor
108. LA RGZESDI Standard inverter rated NEMA induction motor Siemens General Motion Control Catalog Part 3 2001 32 F to 104 F 0 C to 40 C With derating up to 113 F 45 C 200 x Rated output current for 2 65 s Cycle time 10 s 98 N A SIEMENS synchronous servo motors e g 1FI6 1FK6 SIEMENS asynchronous servo motors e g 1PH SIEMENS induction motors e g 1LA RGZESDI SIEMENS linear motors e g 1FN 32 F to 113 F 0 C to 45 C With derating up to 149 F 65 C 200 x Rated torque for 15 s Cycle time 60 s 65 Planetary gearbox Single stage 4 5 and 8 Two stage i 20 25 36 and 50 Three stage 126 56 and 162 Worm Gear Single stage 5 and 24 N A Overview H Comparison between SIMOVERT MASTERDRIVES MC SIMODRIVE 611 universal and SIMODRIVE POSMO A Feature SIMOVERT SIMODRIVE SIMODRIVE MASTERDRIVES MC 611 universal POSMO A Type of control V Hz Standard Standard N A V Hz w Slip compensation N A N A N A V Hz Textile mode N A N A N A Open loop vector N A N A N A Closed loop speed Standard Standard Standard Torque control Standard Standard N A Digital inputs outputs 2 dedicated inputs 24 V 4 inputs 2 configurable input output 4 configurable input output 4 outputs Analog inputs 1 10V 2 10V N A Resolution 10 BIT SIGN 13 BIT SIGN Analog outputs D 10V 2 10 V N A Resolution 8 BIT SIGN
109. N11 97 OAB20 OBP2 6SN11 97 OAB40 OBP2 6SN21 32 6SN21 32 0AA11 1BAO 6SN21 32 1BC11 1BA0 6SN21 32 1BF11 1BA0O 6SN21 32 1CK11 1BA0 6SN21 32 1CR11 1BA0 6SN21 32 1CU11 1BA0 6SN21 32 1DE11 1BAO 6SN21 32 1DH11 1BA0 6SN21 32 5KD11 1BA0 6SN21 32 5KM11 1BAO 6SN21 97 6SN21 97 OAA00 OBP1 6SN28 32 6SN28 32 OCFOO OAAO 6SN28 92 6SN28 92 0PG00 0AA0 6SW17 00 6SW17 00 0JA00 0AA0 6SW1700 0JA00 0AB2 6SW1700 0JC00 0AA0 6XV 6XV1 6XV18 30 0EH10 6XV18 30 0EN20 6XV18 30 0EN50 6XV18 30 0ET10 6XV18 30 0ET20 6XV18 30 OET50 6XV18 30 0JH10 6XV18 30 3EH10 9AK 9AK10 14 1AA00 9LA 9LA21 37 1AA00 1AA0 DRMS DRMS 02055 DRSP DRSP 02062 DRSP 02080 Appendix Order number index Page 3 7 3 7 3 7 3 7 3 7 3 7 6 33 6 34 3 9 3 9 3 9 3 9 3 9 3 9 3 9 3 9 3 9 3 9 3 9 3 6 3 10 6 29 3 10 3 10 6 29 3 10 6 29 3 10 6 29 3 11 5 2 5 2 5 2 3 13 3 13 3 13 3 13 3 13 3 13 3 13 3 13 3 13 3 13 5 2 3 15 3 15 3 6 6 71 6 71 6 71 3 14 6 63 6 64 3 14 3 14 3 14 3 14 3 14 3 14 3 14 3 14 3 11 3 15 3 6 5 2 5 2 5 2 Siemens General Motion Control Catalog Part 3 2001 As SIMODRIVE 611 universal and POSMO A Appendix Conversion tables Rotary inertia to convert from A to B multiply by entry in table lb ft 2 Ib ft s 2 2 2 B Ib in Ib in s
110. ODRIVE 611 univer sal an easy to use Windows based graphical programming and diagnostic tool is available Known as SIMOCOM U this tool has been specially developed to make start up of the drive sys tem effortless Siemens world wide service and the company s sales net work enable all our customers to obtain direct access to expert advice and project planning as well as training and service Infeed modules are available as unregulated rectifiers up to 13 5 HP 10 kW utilizing pulsed resistors to dissipate excess energy Above 13 5 HP 10 kW regulated regenerative units are utilized to return excess energy to the supply SIMODRIVE 611 universal and POSMO A Overview Application SIMODRIVE POSMO A To increase productivity in pro duction it requires optimization of such factors as throughput availability and machine price Positioning plays a significant role SIMODRIVE POSMO A Actuator is an intelligent posi tioning motor and is a partici pant on a PROFIBUS DP distributed network Optimal integration of drives into the world of automation i i e I umum AAN ae LU V f IVIKZEIININ l H i e ss
111. P 1 9 0 AP 2 1 0 AP 2 1 0 6SN11 23 1AA02 0FA1 EP 1 3 0 EP 1 5 0 EP 1 7 0 2145 2145 AP 1 9 0 AP 2 1 0 AP 2 1 0 6SN11 20 1AB00 0HA1 0 EP 1 3 0 EP 1 5 0 EP 1 6 0 150 150 0 AP 2 1 0 AP 2 4 0 AP 2 4 0 6SN11 20 1AB00 0AA1 0 EP 1 4 0 EP 1 7 0 EP 1 7 0 150 150 0 AP 2 1 0 AP 2 4 0 AP 2 4 0 6SN11 20 1AB00 0BA1 0 EP 1 6 0 EP 1 8 0 EP 1 8 0 220 220 0 AP 2 1 0 AP 2 4 0 AP 2 4 0 6SN11 20 1AB00 0CA1 0 P 1 7 0 0 0 660 660 0 2 1 0 0 0 ji 3 internal cooling 4 external cooling With built on fan for hose cooling O I 5 kW 10 kW EP 3 5 EP 0 3 EP 3 5 EP 0 3 EP 3 5 EP 0 3 1200 150 0 6SN11 40 1AB00 0BA1 AP 7 AP AP 7 AP AP 7 AP 10 kW 25 kW IEP 8 EP 0 5 EP 8 EP 0 5 EP 8 EP 0 5 6000 440 0 6SN11 400 1AA01 0AA1 AP 17 AP 0 5 AP 17 AP 0 5 AP 17 AP 0 5 28 kW 50 kW EP 8 EP 0 5 EP 8 EP 0 5 EP 8 EP 0 5 20000 990 0 6SN11 4L 1AA00 0CA0 AP 17 AP 0 5 AP 17 AP 0 5 AP 17 AP 0 5 I RF2 16kW 21 kW ER 8 EP 0 5 EP 8 EP 0 5 EP 8 EP 0 5 6000 495 0 6SN11 400 1BA01 0BA1 AP 17 AP 0 5 AP 17 AP 0 5 AP 17 AP 0 5 36 kW 47 kW IEP 8 EP 0 5 EP 8 EP 0 5 EP 8 EP 0 5 20000 990 0 6SN11 40 1BA02 0CA1 AP 17 AP 0 5 AP 17 AP 0 5 AP 17 AP 0 5 55 kW 71 kW EP 8 EP 0 5 EP 8 EP 0 5 EP 8 EP 0 5 20000 2145 0 6SN11 40 1BA01 0DA1 AP 17 AP 0 5 AP 17 AP 0 5 AP 17 AP 0 5 80 kW 131 kW EP 8 EP 1 EP 8 EP 1 EP 8 EP 1 20000 2145 0 6SN11 40 1BB00 0EA1 AP 17 AP 0 75 AP 17 AP 0 75 AP 17 AP 0 75 120 kW 175 kW EP 8 EP 1 EP 8 EP 1 EP 8 EP 1 20000 429
112. Part 3 2001 SIMODRIVE 611 universal Dimension Drawings GMC 5124 Important The screen attachment is no pull relief Fitting The shield plate engages in the module grille and is secured with screws GMC 5129 seat for cable screens e g control line for function terminals GMC 5130 Fig 7 26 Dimension in inches Dimension in mm 7 14 Siemens General Motion Control Catalog Part 3 2001 EMC Engineering guidelines Shield plate Hose clamp for shield Plug connector for motor brake Plug connectors and hose clamp are included with SIEMENS preassembled shielded motor lead Order No 6FX2002 5DA0N0 1000 6FX2002 5CADD 1000 6FX4002 5DA0N0 1000 6FX4002 5CADD 1000 Screw M 2 5 x 8 s Screw M 5 for module attachement Shield plate Hook for engaging in grille M5 x 10 Important Screws must not be overlength Screen connecting rail Order No 6SN11 62 OFA00 OAAO The hose clamps match the outside diameter of the cable screen The details are given in the table below Conductor cross section Hose clamp for shield is included with SIEMENS preassembled motor lead 4x1 5mm Hose clamp DIN 3017 AL 8 16 WI I 4x1 5mm 2x 1mm 4 x 2 5 mm Hose clamp DIN 3017 AL 8 16 WI I 4 x 2 5 mm 2 x 1mm Hose clamp DIN 3017 AL 12 20 WI I 4 x 4 mm Hose clamp DIN 3017 AL 12 20 WI I 4 x 4 mm 2 x 1 mm 4 x 6 mm Hose clamp DIN 3017
113. SIEMENS SIMODRIVE 611 universal and POSMO A General Motion Control Catalog Part 3 2001 Catalogs of the General Motion Control Series General Motion Control Catalog Part 1 SIMOVERT MASTERDRIVES MC 0 75 HP to 270 HP Order No DRSP 02060 General Motion Control Catalog Part 2 High Performance Motors and Accessories Order No DRSP 02062 General Motion Control Catalog Part 3 SIMODRIVE 611 universal POSMO A Single Motor and Multi Motor Drives 1 5 to 160 HP Order No DRSP 02080 SIEMENS SIMODRIVE 611 universal POSMO A Single Motor and Multi Motor Drives 1 5 HP to 160 HP 1 1 kW to 120 kW General Motion Control Catalog Part 3 2001 Overview Technical Data Selection amp Ordering Data Motor Selection Documentation Engineering Information Dimension Drawings Appendix e The technical data selection and ordering data order numbers accessories and availability are subject to alteration Warning The technical data are intended for general information Please observe the operating instructions and the references indicated on the products for installation operation and maintenance Trademarks TM MICROMASTER COMBIMASTER SIMATIC SIMATIC HMI SIMODRIVE SIMOLINK SIMOREG SIMOVERT SITOP and STEP are Siemens registered trademarks All other products and system names in this catalog are registered trademarks of their respective owners and must b
114. Terminal block area Zi Terminal U V W X131 GND PE connection Combicon terminal plugged for delivery Additional connection possible for cable screening M 5 x 10 encoder reference value Cover clicked in Borehole for screwing thread M 5 or 10 24 UNC 2A 10 32 UNF 2A Material Metal sheet DIN EN 10 143 FE PO 3G Z140 MB 0 1 5 Front cover plastic OO Cover plastic Hot air deffection metal sheet 17 44 443 18 9 480 rs j 18 3 466 og E E Option with 10 kW Modul o Cie I a R Adhere to following tightening 3 torques for module assembly 5 Ventilation Screws M3 7 inlb 0 8 Nm clearance Screws M 4 16 inlb 1 8 Nm Screws M 5 26 inlb 3 0 Nm 11 33 288 Screws M 6 52 inlb 6 0 Nm Screws M 8 112 inlb 13 Nm Fig 7 14 Dimensions in mm Max conductor cross section a x y Z GND PE U V W X131 1 97 50 M5 4or 6mm M3 16mm M 4 3 9 100 1 97 50 M5 10 or 16mm M4 16mm M 4 5 9 150 3 9 100 _ _ M6 50 mm M 6 _ 7 9 200 5 9 150 z M6 50 mm M 6 16 mm M 4 2 2 1 Only applicable with pluo 11 8 300 9 84 250 3 9 100 1 97 50 M6 95 mm lt M 8 16 mm lt M 4 connector Modules 11 8 in 300 mm internal cooling with fan GMC 5115a Control board inserted screwed in Attention Screw in to ensure the 0 98 gt 9 84 250
115. The modules have a standard design of 19 inches 480 mm high by 11 5 inches 288 mm deep and depending on the power range the width increases In units of 2 inches 50 mm Some of the main features of the SIMODRIVE 611 universal are as follows e configurable for soeed torque control and positioning control e suitable for synchronous and induction motors e compact design with 1 axis and 2 axis modules e communication with PROFIBUS e and all data in the package present on a transferable memory submodule In addition to classical drive functions such as torque and speed control with output fre quencies up to 1400 Hz SIMODRIVE 611 U offers inte gral positioning functions Siemens General Motion Control Catalog Part 3 2001 Up to 64 independent travers ing blocks can be stored to per form either absolute or relative position moves allowing it to be characterized by e extremely high dynamic per formance e flexible positioning e high field weakening range e and ease of use The program is rounded off by a complete spectrum of system components and accessories Customer specific integral so lutions automation drives motors are available for the most varied of applications in all industrial sectors Customized Solutions The drives are available inter nally cooled externally cooled or via external hose cooling to fit all cabinet configurations For the SIM
116. This applies to both production and to the products we sell As early as the development ohase the possible impact of future products and systems on the environment is taken into consideration Our aim is to prevent environmental pollution or at least reduce it to a mini mum and in doing so look beyond existing regulations and legislation Below are some of the most important environment related aspects which are taken into account in the design of SIMODRIVE A 2 The use of dangerous substanc es such as arsenic asbestos beryllium cadmium CFC halo gens and many more is avoided as early as the development phase Connections have been de signed so that they are easy to service and materials are select ed carefully with preference be ing given to those which can be recycled or disposed of without problem Materials for manufacturing purposes are identified in accor dance with their recyclability This applies in particular to components which contain un avoidable hazardous materials These components are installed or mounted in such a way that they can be easily separated thus facilitating disposal in an environmentally friendly manner Wherever possible recycled components are used Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Environmentally compatible packaging materials pressed board and PE foils are used for shipping and storage
117. US DP coupling is realized in conformance with the norm A standard PROFI BUS cable can be used In order to loop in the optional electronics power supply the same bus cable can be used as is used in the distributed ET 200X I O device Note When using connector cou plings for PROFIBUS at higher data transfer rates gt 1 5 Mbaud perfect functioning is no longer guaranteed cable reflection e An external 24 V load power supply must be provided volt age range 24 V 20 e The maximum cross section for the 24 V load power supply is 4 mm If the power supply used can supply more current than is permissible for the par ticular cable then appropriate fuses must be provided e A Power Management Module PMM can be optionally con nected between the external load power supply and input terminals of SIMODRIVE POSMO A The PMM is used to dissipate the regenerative feedback energy e f bus communications and position sensing are to remain active even with the load pow er Supply powered down an optional electronics power supply can be connected 24 V 20 The cable is routed in the ET 200X bus ca ble distributed I O system e A BERO can only be connect ed as a three conductor PNP type e All of the power supplies must have protective separation e When using SIMODRIVE POSMO A in UL approved plants and systems a UL ap proved varistor must be used in the 24 V supply cable it must ha
118. V a matching transformer must be connected in series with the mains filter Assignment to HP kW 6 5 5 13 5 10 38 28 22 16 49 36 75 55 109 80 160 120 mains infeed O I aka U E O I aka U E O I aka U E I RF aka I R I RF aka I R IRF aka I R I RF aka I R I RF aka I R module Rated AC A 16 25 65 30 67 103 150 225 Power loss W 20 20 25 70 90 110 150 200 Max conductor mm 4 10 50 10 50 50 95 aL cross section AWG 12 8 1 8 1 1 310 Equipotential GND M6 stud M6 stud M10 stud M5 stud M8 stud M8 stud M8 stud M10 stud connection PE Weight approx Ib kg 8 36 3 8 12 54 5 7 27 5 12 5 19 8 9 35 2 16 41 8 19 48 4 22 70 4 32 Dimensions in mm 6 08x7 52x 6 08x10 95x 6 66x10 17x 5 07x18 72x 5 07x18 72x 5 07x18 72x 7 8x18 72x 117x18 472Xx W x H x D 3 15 3 54 5 49 5 83 9 53 10 90 10 90 10 90 approx 156x 193x 156x281x 171x261x 130x480x 130x480x 130x480x 200x480x 300x 480x 81 91 141 149 5 244 5 279 5 279 5 279 5 Supply voltage V 400 3 phase AC 10 or 415 3 phase AC 10 TN2 network Frequency Hz 50 60 10 Degree of protection IP 20 according to IEC 60 529 DIN EN 60 529 Humidity classification Cl 3K5 condensation and icing excluded according to Low air temperature 32 F 0 C DIN EN 60 721 3 3 Permissible ambi ent temperature e Operation F C 32 to 104 O to 40 up to 131 55 with 0 6 x Prateg of the Ol or I RF modu
119. _ 45 76 460 6SN11 23 1 AA00 0LA1 5 9 150 7 14 28 6 13 56 112 645 60 102 685 6SN11 23 1AA00 0EA1 5 9 150 7 14 28 6 13 70 140 730 85 127 850 6SN11 23 1AA01 0FA1 11 8 300 7 14 57 2 26 _ 120 193 1290 6SN11 23 1AA00 0JA1 11 8 300 7 15 46 2 21 140 210 1910 200 257 2170 6SN11 23 1AA00 0KA1 11 8 300 7 15 52 8 24 2 axis Version 2x 3 2x6 70 2x3 2x8 6SN11 23 1AB00 0HA1 1 97 50 7 20 15 4 7 2x 5 2x10 100 2x5 2x8 6SN11 23 1AB00 0AA1 1 97 50 7 20 15 4 7 2x 9 2 x 18 180 2x8 2x 16 6SN11 23 1AB00 0BA1 1 97 50 7 20 15 4 7 2x18 2 x 36 380 2x18 2x36 380 onrequest 6SN1123 1AB00 0CA1 3 9 100 7 22 29 7 13 5 _ 6SN11 23 1AB00 0CA1 3 9 100 7 22 29 7 13 5 l axisVersion U Version 3 6 ap AAA 8 8 A1218 6SN1124 1AA00 0HA1 1 97 50 7 19 14365 3 3 12 18 6SN11 24 1AA00 0HA1 1 97 50 7 19 14 3 6 5 5 10 19 31 5 8 16 24 6SN11 24 1AA00 0AA1 1 97 50 7 19 14 3 6 5 9 18 35 55 8 16 29 45 6SN11 24 1AA00 0BA1 1 97 50 7 19 14 3 6 5 18 36 65 125 24 32 89 171 6SN11 24 1AA00 0CA1 1 97 50 7 19 16 5 7 5 28 56 30 270 30 51 32 288 6SN11 24 1AA00 0DA1 3 9 100 7 21 20 9 9 5 _ 45 76 19 441 6SN11 24 1AA00 0LA1 5 9 150 7 23 28 6 13 56 112 25 620 60 102 30 655 6SN11 24 1AA00 0EA1 5
120. acity utilization of the pulsed resistor gt 200 W 5 Needed for grounding infeed power pulsed resistor and monitoring modules Siemens General Motion Control Catalog Part 3 2001 6 25 SIMODRIVE 611 universal Engineering Information Design SIMODRIVE Option 1 With I RF aka I R infeed module Calculating example Based upon the results of the previous calculation the follow ing design and parts for the 611 universal drive system were se lected Description Order No Quantity Motor Motor DC link 600 V 2 5 Nm 100 K 3000 rpm air cooling 1FT60 41 4AF71 3THO 1 Y IM B 5 power and signal connectors IM B 5 for power and sig 715 74 400 SIMODRIVE 611 Filter and reactor with adapter set 480x150x310 mm SIMODRIVE 611 I RF module 16 21 kW GMC 5015 Fig 6 24 N R 1 Regulated regenerative unit 2 Recommended mains filters is necessary to reach permissible EMC values HF commutating nal connector outgoing connector direction axial non drive end resolver smooth shaft accuracy tolerance N holding brake vibration severity grade N diaphragm seal IP 64 Motor VDC link 600 V 13 Nm 100 K 3000 rom resolver air cooling IP 65 IM B 5 power and signal connectors connector outgoing direction traverse right holding brake Motor VDC link 600 V 20 Nm 100 K 3000 rpm resolver air cooling IP 65 IM B 5 power and signal connectors connector ou
121. al cooling 12 Control board inserted screwed in IP20 IP54 Attention Screw in to ensure the galvanic contact for GND PE and encoder cable shield 0 26 Terminal block area 7 Terminal U V W X131 GND PE connection Combicon terminal plugged for delivery Not included in modules with pulse interface Additional connection possible for cable screening M 5 x 10 encoder reference value Cover clicked in Borehole for screwing thread M 5 or 10 24 UNC 2A 10 32 UNF 2A Material Metal sheet DIN EN 10 143 FE PO 3G Z140 MB 0 1 5 Front cover plastic OO Cover plastic Modules with pulse interface Ventilation 6 clearance GMC 5118b wi x E o 03 17 44 443 18 9 480 lt 12 44 316 P s 389 IP 00 3 Adhere to following tightening Gi Y torques for module assembly T Screws M 3 7 inlb 0 8 Nm an Z Sen Sa Bane Screws M 4 16 inlb 1 8 Nm a WA Sr SE Screws M 5 26 inlb 3 0 Nm NEE TE E E t Lea 3 94 SE Ventilation 91 234 clearance Fig 7 18 Dimensions in mm Max conductor cross section a x GND PE U V W X131 1 97 50 M5 dor 6mm M 16 mm M 4 3 9 100 1 97 50 M5 10 or 16 mm 1 M 4 16 mm M 4 5 9 150 3 9 100 M6 50 mm M 6 _ 79 2 2 1 Only applicable with pluo Power module 1 axis 1 97 in 50 mm
122. alog Part 3 2001 SIMODRIVE 611 universal Engineering Information Wiring configuration overview O I modules w line filter Encoder cables Cabinet mounting panel l Function cables Main switch LINE V lek Die L3 GND LOAD L3 Incoming terminals GMC 5024 Connect the GND bar through the largest possible surface area to the cabinet mounting panel Fig 6 58 Supply Connecting diagram for line filters for 5 kW and 10 kW O I modules O I module 28 kW and I RF aka I R modules w line filter Encoder cables Cabinet mounting panel Function cables e SES e COD MSD IOD FDD ill 1 module module o Wa S M IW i i a Fett HF comm reactor 5 Incoming terminals BER L2 L3 GMC 5025 ee eae i HER lees 3 Fig 6 59 ES Connecting diagram for the line Connect the GND bar through the largest possible surface area to the cabinet mounting panel filter for I R modules 16 kW to Supply 120 kW The connecting diagram is also valid for O I 28 kW 1 Unregulated non regenerative unit 4 Shield connection at the module specific con 5 For the permissible commutating reactors for I R necting plate module sinusoidal operation refer to chapter 3 2 Regulated regenerative unit Permissible commutating reactor for 28 kW O I 3 Shield connection connected through the larg
123. and braking resistors System components 2 tier configuration System components Cooling systems Dimensioning of the infeed module Dimensioning of the power module Wiring configuration overview a Unit design Power and control terminals Power and encoder cables Line supply types Electromagnetic compatibility EMC Technology SIMODRIVE POSMO A System overview and requirements General requirements Connecting and wiring overview Communication SIMODRIVE POSMO A features SIMODRIVE POSMO A functions Current Torque Speed curves for POSMO A 0 1 HP 75 W Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information Dimensioning of the power section and drive E Engineering instructions Motion Control Servo drives are mostly cycle type drives i e drives which perform particular sequences of movement within a fixed cycle of motion These move ments can be linear or rotation al In addition the motion sequence usually involves ap proachino a pre defined posi tion and all movements must be carried out in the shortest possible time As a conse quence drives have to meet specific requirements They must be e dynamic i e have short rise times and move to the de sired position without over shoot e high overload capability i e have a high acceleration re serve e and must have a large control range i e high resolution for exact positioning The planning
124. ass to be transported m 100 kg smear dic wheel DOA wi e Max speed under load at the drive wheel e Max speed Baas 1 m s D Vmax 2 _ 1 0 oe 190 99 rom e Max acceleration and d die deceleration a 5 ms A gear transmission ratio of 10 is selected here l A synchronous servomotor can thus be used with a rated speed of e Distance travelled s 05 m 3000 rpm e Cycle time CENS Pct max L Load max 10 190 99 1909 99 rom e Mech efficiency mech O 9 S l e Resistance torque e Specific travelling resistance w 0 1 e Mech accuracy ASmech SEL mm Ty m g W 100 9 81 0 1 d 491Nm e Overall accuracy required ASiot 0 2 mm e Acceleration and deceleration torque for the load 2 2 D 2 Travel curve Goad Den 29 oi 00 0 s 2 2 dpa ha 2 100 E 0 25 kgm Ta brload choad Qioad 0 25 50 0 12 5 Nm e Max torque on the output side of the gear unit 125 491 19 3 Nm 09 Tload max K load Tw Tech A planetary gear unit for mounting on 1FT6 motors is therefore used where tmax 80 Nin at 10 Ja 0 4 10 4 kgm moment of inertia referred to motor NG 0 95 gear unit efficiency do A torsional play e Acceleration and deceleration torque for the gear unit Ta br G J Gloag 0 4 10 1 50 0 10 0 02 Nm e Positioning accuracy Fig 6 14 Travel curve for forwards and reverse travel D a Di 3 Aen a So ee s 0 044 mm 360 60 360 60
125. ated O_address The data for reading and writing are stored in the instance data block of each FB 12 call Siemens General Motion Control Catalog Part 3 2001 LO address Readall Write_all EN PARAMETERIZE_ ALL_POSMO_A OUT IN_OUT Fig 6 102 FB 12 PARAMETERIZE ALL POSMO A The SIMODRIVE POSMO A PROFIBUS MASTER tool allows data to be transferred between a PG PC or notebook and a SIMODRIVE POSMO A via the PROFIBUS DP fieldbus The connection to PROFIBUS is realized using the SIMATIC NET DP programming interface The tool is Windows based 95 98 NT and available free of charge as part of the General Motion Control CD ROM or can be requested from your local Siemens Sales representative sales partner The most important functions of the start up tool include e Controlling SIMODRIVE POSMO A via control signals e Displaying status signals e g status word actual values e Programming selecting and starting traversing blocks e Reading and writing individual parameters e Saving and loading all param eters including traversing blocks e Establishing the factory pre setting etc ODRIVE OSMO A Start up tool POSMO A Master SIMODRIVE POSMO A Engineering Information Fig 6 103 The following hardware and software environment is re quired in order to use the tool e The PG PC or Notebook must have Operating system Windows 95 98
126. before the axis moves For axes with indirect position sensing mechanical play caus es the traversing distance to be falsified as at direction of reversal the axis traverses too little by the amount of play After the backlash compensa tion has been entered at each direction reversal the actual val Fig 6 107 ue of the axis can be corrected as a function of the actual tra versing direction Jerk limiting Acceleration and deceleration change as a step like function if there is no jerk limiting With jerk limiting a ramp type increase jerk can be parame terized together for both quanti ties so that accelerating and braking are soft jerk limited Jerk limiting can be used for example for positioning tasks with fluids and liquids or to gen erally reduce the stressing on the mechanical system of an axis Fig 6 108 System overview Inputs Outputs If the value of P100 is not By using the two digital inputs Since it is not possible for the For SIMODRIVE POSMO A equal to zero e g 443F hex up to three traversing blocks SIMODRIVE POSMO A to dis there are two fast and freely pa when the communications fail can be activated and execut play the fault and warning rameterizable input output ter after 3 seconds the control ed numbers they must be read minals The function of a word is replaced by this value out via PROFIBUS terminal is defined by appropri Ihe terminal signals remain Bit 7 in th
127. cable Fig 3 1 2 tier configuration Designation Order No Adapter terminals for DC link e Package with two double 6SN11 61 1AA01 0BA0 connection terminals 50 mm for modules for 2 tier configuration 1 970 in 50 mm to 7 880 in 200 mm wide e Package with two double 6SN11 61 1AA01 0AA0 terminals 95 mm for module 11 820 in 800 mm wide Unit bus cable Length 4 ft 11 in 1 5 m 6SN11 61 1AA00 0AA1 for 2 tier configuration Additional components Designation Order No Grid in mm Shielded contacting clip Quantity 10 6SN11 62 0FA00 0AA0 for electronics cables Note The shielded contacting clips for the electronics cables can be in stalled at the threaded bushes on the power and infeed modules above the closed loop control plug in units Female coding elements Quantity 100 6FC9 348 7BA 0 197 for plug side socket 5 Male coding elements Quantity 100 6FC9 348 7BB 0 197 for pin side 5 Note The plug in terminals on the front panel of the modules can be cod ed by freely pluggable male coding elements on the pin side and corresponding female coding elements on the plug side socket The male and female coding elements are necessary only if the con nectors are to be individually coded The function of the plug in ter minals is not restricted if coding elements are not used Software Designation Order No SimoCom U 611 universal Parameterization start up and DRMS 02055 toolbox test t
128. calculation the follow ing design and parts for the 611 universal drive system were se lected SIMODRIVE 611 Infeed module 18 9 480 GMC 5014 Fig 6 23 1 Unregulated non regenerative unit 2 To reach permissible EMC values 3 Needed to comply to UL Standard SIMODRIVE 611 universal Engineering Information Option 1 With Ke I aka U E infeed module Design SIMODRIVE Description Order No Quantity Motor Motor DC link 600 V 2 5 Nm 100 K 3000 rpm air cooling 1FT60 41 4AF71 3THO 1 Y IM B 5 power and signal connectors IM B 5 for power and sig nal connector outgoing connector direction axial non drive end resolver smooth shaft accuracy tolerance N holding brake vibration severity grade N diaphragm seal IP 64 Motor VDC link 600 V 13 Nm 100 K 3000 rpm resolver air 1FT60 82 1AF71 1TH1 1 Z cooling IP 65 IM B 5 power and signal connectors connector outgoing direction traverse right holding brake Motor VDC link 600 V 20 Nm 100 K 3000 rpm resolver air 1FT60 84 1AF71 1TH1 1 X cooling IP 65 IM B 5 power and signal connectors connector outgoing direction traverse right holding brake SIMODRIVE connecting elements signal cable 6FX40 02 2CF02 1BA0 3 xYZ length m 10 Power cable preassembled 4 X 1 5 C e Connector size 1 6FX40 02 5CA01 1BA0 1 X e Connector size 1 5 6FX40 02 5CA21 1BA0 2 XZ dmax 10 4 mm length m 10 SIMODRIVE 611 universa
129. cally and markets them worldwide Siemens General Motion Control Catalog Part 3 2001 Siemens Energy amp Automation products are sold in two general market segments industrial and construction Our business units are organized into three primary operating di visions Industrial Solutions amp Software Division Distribution Products Division and Industrial systems amp Service Industrial Solutions amp Soft ware Division business unit The Solution Business Unit de velops engineers manufac tures markets and services adjustable speed drive and au tomation products Our adjust able speed drive and automation products are among the finest in the world Siemens drives have historically offered consistently Superior perfor mance and high quality due to our commitment to continuous improvement in product tech nologies and production pro cesses How the general information is organized General information Welcome to Siemens The Siemens commitment to customer service Siemens policies protocols Siemens credit policy Siemens special handling Siemens international services Siemens technical services Siemens repairs amp returns for warranty Siemens non warranty repairs Siemens certified service repairs and returns Siemens emergency access Standard terms and conditions of sale EX Welcome to Siemens If you are anew Siemens Drive Products custom
130. ch are not electrical shea iar ly connected with the directly enD PE o Ee E t gt grounded point of the line supply network Isolating Se transformer Ee _Isolating transformer GE Commutating R V oe e ae i reactor k a lite Sali ee ee a wasa GND PE x ia U1 vi wi ee E EE E ig au Infeed module Infeed module Fg As GMC 5054 Fog GMC 5055 Line supply transformer for the plant AC p Line supply transformer for the plant Fig 6 82 Single line diagram TT line supply networks Example IT line supply network Description of IT supply Single line diagram IT line supply network Single line diagram IT line supply network and isolating transformer and isolating transformer Symmetrical 3 conductor or 13 L3 4 conductor three phase line supply network without a directly grounded point i e the loads are for example connected with ground connections env PE Jeu PE Note When using isolating transform ers in front of I RF aka I R and O I aka U E modules module width gt 100 mm an overvoltage limiting module Order No 6SN11 11 0AB00 0AA0 or an external voltage limiting circuit must be used For O I aka U E 5 kW Order No 6SN11 46 2ABO00 0BA1 a voltage limiting circuit is included Isolating l GE El EE EE J _lsolating transformer transformer Commutatin
131. contract Seller may make partial shipments Seller shall select method of transportation and route unless terms are f o b point of ship ment and Buyer specifies the method and route and is to pay the freight costs in addition to the price When terms are f o b destination or freight allowed to destination destination means common carrier delivery point within the United States excluding Alaska and Hawaii nearest the destination b Title to the goods and risk of loss or damage shall pass to Buyer at the f o b point Seller shall not be responsible for damage to the goods after having re ceived in good order receipts from the carrier TAXES Any applicable duties or sales use excise value added or similar tax es will be added to the price and invoiced separately unless an acceptable ex emption certificate is furnished TERMS OF PAYMENT a Unless otherwise stated all payments shall be in United States dollars anda pro rata payment shall become due as each shipment is made If shipment is delayed by Buyer date of notice of readiness for shipment shall be deemed to be date of shipment for payment purposes b On late payments the contract price shall without prejudice to Seller s right to immediate payment be increased by 1 1 2 per month on the unpaid bal ance but not to exceed the maximum permitted by law Overview Customer service Standard terms and conditions of sale 1 1 2000 Siemens
132. ctions safety stop and setting up operation are not safety functions in the sense of the Machinery Direc tive 89 392 EEC They only support the measures which have to be untertaken by the user himself Using the start inhibit The start inhibit function is provided in the SIMODRIVE 611 drive modules The start inhibit function pre vents a synchronous or induc tion motor drive unexpectedly starting from standstill This cir Cuit macro can be used in the safe standstill machine func tion The external machine con trol must have initiated and guaranteed that the machine has come to a complete stand still beforehand The power feed from the converter to the motor is interrupted with the start in hibit motor rotation This is based on the Draft IEC 204 No 44 184 CDV from 15 06 95 The remaining risk is in this case if two errors faults occur simultaneously in the power section the motor rotates jolts through a small angle 1 FT motors 4 pole 90 6 pole 60 8 pole 45 induction motors in the vicinity of the remanence max 1 slot pitch which approx imately corresponds to 5 15 Electrical isolation is not pro vided by the start inhibit func tion and it does not provide protection against electric shock The complete machine must always be electrically isolated from the line supply through the main switch if any work is to be carried out on the machine or syst
133. d to a main switch then an external 24 V supply must be provided Current drain terminal 48 35 mA the minimum input voltage of terminal 48 must be observed 13 V Additional loads connected to the external 24 V power supply must be pro vided with an overvoltage limit ing circuit e g free wheeling diode Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information Unit design Power and control terminals System overview e g SIMATIC S7 300 DP master PROFIBUS DP SimoCom U Supply Power from SW 3 1 parameterizing infeed module module and start up tool DP slave D Device bus DC link sin cos 1Vpp Motor and encoder Motor and encoder e g 1FT6 1FK6 or 1PH7 and e g 1F 16 1FK6 or encoder with sin cos 1Vpp encoder with sin cos 1Vpp Fig 6 64 System overview The SIMODRIVE 611 drive vidual components and higher converter system with SIMO level control components as DRIVE 611 universal control shown in the overview board can comprise the indi 6 46 Siemens General Motion Control Catalog Part 3 2001 e g SIMODRIVE 611 universal control board for encoder with Setup exe TERMINALS option module or PROFIBUS DP option module Memory module 1PH7 and GMC 5030 WEE 611 universal Engineering Information Unit design Power and control terminals Fig 6 65 7
134. d with the shipment 2 NEXT DAY AIR You will receive your part the following day depending on the location of the ship to ad dress There is a 200 expe dite charge for this service plus any freight charges as sociated with the order if the order is received at our office after 4 00 PM Eastern Stan dard Time Siemens emergency access The Drive Products Business Unit has an emergency spare parts depot at Atlanta Hartsfield International Airport Same day delivery requirements are often serviced out of this Depot as well as after hour shipments including weekends and holi days This has allowed us to ex pedite emergency shipment saving several hours in the process To activate our Emergency After Hours Service simply dial 800 241 4453 and ask for Drives Technical Service and the call will be automatically transferred to our messaoe ser vice who will in turn page the On Call Representative Tell the operator there is an emergency and you would like to contact after hour s personnel for spare parts or technical service and we will return your call immediately Technical assistance When the Technical Service De partment which is responsible for technical support is unavail able a reliable answering ser vice ensures that a technical service request is relayed im mediately to one of our engi neers on call Should you need technical assistance other than ordering a pa
135. e 45 Hz to 53 Hz 400 V to 510 V AC 2 phase 57 Hz to 65 Hz 6 Including the part of the internal pulsed resistor 7 Built on fan 6SN11 62 OBA02 0AA1 is needed Siemens General Motion Control Catalog Part 3 2001 8 Without built in components 9 Without hose cooling kit 10 Max connectable external pulsed resistor 2 x 2 HP 34 HP 1 5 kW 25 kW 11 Performance of integrated pulsed resistor 12 Regenerative feedback power 13 Mounting frame for switching cabinet is needed see mechanical components 14 Load duty cycle with pre loading conditions see section 6 SIMODRIVE 611 universal selection and Ordering Data System components E Power modules Power modules for Power module Module For dimen Weight width sion draw 1FT6 1FK6 1FN3 motors 1PH motors E Rated current Peak current Power Rated current Peak current Power loss total loss total internal internal external external A A W A A W Order No in mm Fig No lb kg 1 eaxis Version Version 3 6 3 6 8546 38 8 oni 6SN1123 1AA00 0HA1 1 97 50 7 14 143 6 5 3 3 30 6SN11 23 1AA00 0HA1 1 97 50 7 14 14 3 6 5 5 10 50 5 8 AO 6SN11 23 1AA00 0AA1 1 97 50 7 14 14 3 6 5 9 18 90 8 16 74 6SN11 23 1AA00 0BA1 1 97 50 7 14 14 3 6 5 18 36 190 24 32 260 6SN11 23 1AA00 0CA1 1 97 50 7 14 16 5 7 5 28 56 300 30 51 320 6SN11 23 1AA00 0DA1 3 9 100 7 14 20 9 9 5 _
136. e Operation 32 F to 104 F 0 C to 40 C up to 131 F 55 C with 0 6 x Prateg of the O I or I RF module e Storage and transport 13 F to 158 F 25 C to 70 C Interference suppression According to EN 55 011 conducted limit class A if configured according to the Planning Guide E Monitoring module Rated supply voltage 400 V 3 phase AC 10 to 480 V 3 phase AC 6 50 Hz to 60 Hz 10 or 490 V to 680 V DC Power loss 70 W D Overvoltage limiter module Maximum energy absorption 100 joule 1 If a mains filter required direct connection to 480 V 3 phase AC input is not possible A separate isolation transformer is required Further output of the system will be reduced to approx 350 V A Take care to select the motor based on this rating 2 6 Siemens General Motion Control Catalog Part 3 2001 Supply voltage Motor type Degree of Protection to DIN EN 60 529 Technical Data VIVO BI E d O he 1 E Motor Data 24V DC 20 Rated power and voltage are reduced when the power supply voltage drops below 24 V Permanent magnet brushless servomotor brushless DC BLDC IP 54 TENV IP 40 at the motor shaft and planetary gearbox shaft The shaft may not run in an oil bath If necessary grease lubrication must be provided Cooling Non ventilated free convection Overload e 53 15 60 s 2 x rated torque for 15 s within 60 s e Monitoring Pr limit Position enc
137. e at a constant DC link voltage The matching HF commutation reactor indicated in the selection table is required for connection to the mains power supply The associated mains filter pack age must be used to comply with the EU EMC Directive Integrated functions The functions integrated in the infeed modules and RF mod ules reduce the external wiring of the drive systems e Using the input terminal 24 V to activate the integrated line contactor e The external interlock input can be used to interrupt the energy supply of the contactor coil using hardware contacts for electrical isolation from the line contactor Automatic DC link precharg ing on connection to the net work Maintain the electronics power supply from the DC link ener gy to bring the coupled drive axes to a controlled stop should the power fail A pulsed resistor module is re quired to ensure that braking is also possible in this operat ing status Central monitoring of the mains voltage DC link voltage and electronic voltages 24 V 15 V 5 V Coding switches can be used to select the various operating functions for the I RF modules Regulated control with link voltage of 600 V DC or 625 V DC with sinusoidal current loading on network with cos gt 0 97 status upon deliv ery The power factor cos takes into account the sum of all of the mains harmonic voltages Regulated control with link
138. e g galvanized bearing plates SIMODRIVE 611 universal Engineering Information Dimensioning of the power section and drive m Table 1 Assessment factors Module EP and AP for the 24 V DC power supply rating DC link Provides Requires Provides Requires x Provides Requires Limit Capacitance DC link Braking utilization 1 axis resolver 6SN11 18 LINJ00 0AA1 x 2 axis resolver 6SN11 18 ONK00 0AA1 2 axis sin cos 1 Vpp absolute encoder 6SN11 18 ONH00 0AA1 0 Speed torque setpoint 1 Soeed torque setpoint positioning 6SN11 20 1AA00 0HA1 0 EP 1 1 0 EP 1 4 0 EP 1 5 0 75 75 0 AP 1 7 0 AP 2 0 0 AP 2 0 0 6SN11 20 1AA00 0AA1 0 EP 1 1 0 EP 1 4 0 EP 1 5 0 75 75 0 AP 1 7 0 AP 2 0 0 AP 2 0 0 6SN11 20 1AA00 0BA1 0 EP 1 1 0 EP 1 4 0 EP 1 6 0 110 110 0 AP 1 7 0 AP 2 0 0 AP 2 0 0 6SN11 20 1AA00 0CA1 0 EP 1 1 0 EP 1 4 0 EP 1 6 0 330 330 0 AP 1 7 0 AP 2 0 0 AP 2 0 0 6SN11 20 1AA00 0DA1 0 EP 1 2 0 EP 1 4 0 EP 1 7 0 495 495 0 AP 1 7 0 AP 2 0 0 AP 2 0 0 6SN11 20 1AA00 0LA1 0 EP 1 7 0 EP 1 7 0 EP 1 7 0 495 495 0 AP 1 8 0 AP 2 1 0 AP 2 1 0 6SN11 20 1AA00 0EA1 0 EP 2 7 0 EP 2 7 0 EP 2 7 0 990 990 0 AP 1 8 0 AP 2 1 0 AP 2 1 0 6SN11 20 1AA01 0FA1 0 EP 2 7 0 EP 2 7 0 EP 2 7 0 2145 2145 0 AP 1 9 0 AP 2 1 0 AP 2 1 0 6SN11 20 1AA00 0JA1 0 EP 1 3 0 EP 1 5 0 EP 1 7 0 2145 2145 0 AP 1 9 0 AP 2 1 0 AP 2 1 0 6SN11 20 1AA00 0KA1 0 EP 1 4 0 EP 1 6 0 EP 1 8 0 4290 4290 0 A
139. e status word on high ate parameterization active with the highest priority indicates that there is at least For stand alone operation for Fault displays and messages HI warning present SIMODRIVE POSMO A a SE maximum of 10 traversing N the Dack Side ol the i l Stand alone operation with blocks can be entered These SIMODRIVE POSMO A is a nee r three color LED According to specified blocks are executed eee in sae after the other in stand the lit flashing steady and Safety signals e g OFF1 are alone operation the color sequence the status continually required This of the unit can be determined means that when bus commu nications are interrupted the motor is immediately shut down with fault This can be prevent ed using the control word simu lation in Parameter P100 Siemens General Motion Control Catalog Part 3 2001 10 raue 2x Overload Ge SS Ib in 2 8 roe 5 2 5 6 O x L2 4 LS 1 2 0 5 0 0 0 600 1200 1800 2400 3000 rpm 3600 Speed Fig 6 109 POSMO A 75 W w o gearbox 6SN21 32 0AA11 1BA0 10 TGMG 5095 2x Overload Ib in 2 8 9 S Ss Rated 15 P A 10 2 5 0 0 0 50 100 150 200 250 300 350 400rpm 450 Speed Fig 6 111 POSMO A 75 W PG Gearbox ratio 8 0 6SN21 32 1BF11 1BA0 10 7eme 5095 2k Overload Current CO 0 11 22 os 44 56 67 78 89 rpm 100 Speed Fig 6 113 POSMO A 75 W PG Gearbo
140. e treated accordingly e All dimensions in this catalog are stated in inches mm Siemens E amp A 2000 IMODRIVE 611 universal POSMO A verview Introduction A word about Siemens How the general information is organized Customer service Welcome to Siemens The Siemens commitment to customer satisfaction siemens policies protocols Siemens credit policy Siemens special handling Siemens international services Optional warranties Siemens technical services Siemens repairs and returns for warranty Siemens non warranty repairs Siemens certified service repairs and return Siemens emergency access Standard terms and conditions of sale Features Application product selection Application Guidelines Flow diagram for selection process Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal and POSMO Overview Introduction A word about Siemens word about Siemens Siemens AG The parent company of Sie mens Energy amp Automation is Siemens AG headquartered in Munich Germany Various Sie mens divisions provide a broad spectrum of products sys tems and services worldwide These include electronic components medi cal electronics power engi neering and automation products and systems as well as public and private telecom munications networks Siemens worldwide sales ex ceed 70 Billion in 1999 rank ing it among the world s largest electrica
141. e wheel diameter D or the spindle pitch h and the gear transmission ratio give the po sitioning accuracy as follows er 360 D x euer I Z AScear Oo or h ASkgncoder With spindle drives i Z Aas AScear Nea bade SS A sech steady state ASmech S the imprecision of the mechanical system such as due to expansion of the toothed belt SIMODRIVE 611 universal Engineering Information Dimensioning of the power section and drive Fig 6 3 Limit curves for 1PH7 motors induction servomotors 4 Selection of the motor The motor is selected according to the following criteria e Observing the dynamic limits Le all z points of the load cycle must be below the limit curve e The motor speed must be smaller than Nmax perm With synchronous servomotors the maximum motor soeed must not be greater than the rated speed e Observing the thermal limits i e with synchronous servo motors the motor rms torque at the mean motor speed re sulting from the load cycle must be below the S1 curve With induction servomotors the rms value of the motor cur rent within a load cycle must be smaller than the rated cur rent of the motor Siemens General Motion Control Catalog Part 3 2001 When synchronous servomo tors are used it must be borne in mind that the maximum per missible motor torque at high speeds is reduced by the volt age limit curve In addition a
142. ed or a wrong part has been shipped to you in error please follow these procedures 1 Same as 1 above under Defective Part 2 An RGA Return Goods Au thorization number will be issued to you on the same day you call Our fax form has detailed instructions on how to ship the part back to us You are responsible for all freight charges associat ed with any returned parts 3 Parts should be returned in their original packaging However if you have opened the package please make sure that the parts to be returned are in an anti static bag i e all boards If the board is returned without this protection the warranty is null and void 4 Restocking charges please refer to the restocking charg es under Special Handling Charges Restocking charges will apply only if the return is not Siemens responsibility i e wrong part ordered over stock exchange etc If the part has been damaged a repair cost will be assessed in addition to the restocking charge Please note that according to our standard terms and condi tions all claims for incorrect items shipped must be made within thirty 30 days after receipt of shipment Siemens non warranty repairs If you have a repair that is non warranty please contact your local distributor or simply call 800 241 4453 Siemens will fax an RGA form with instructions on how to send the item in for repair and return m Siemens certified service repa
143. em e g maintenance service or cleaning work EN 60 204 5 3 The start inhibit function when correctly used must be looped in in the line contactor circuit or emergency off circuit with the positively driven signaling con tact AS1 AS2 The associated drive must be electrically isolat ed from the supply if the start inhibit relay function is not plau sible referred to the machine operating mode e g via the line contactor in the infeed mod ule The start inhibit and the associated operating mode may only be used again after the fault has been removed SIMODRIVE 611 universal Engineering Information Unit design Power and control terminals SIMODRIVE 611 universal plug in unit Start inhibit in the drive modules SAFE OFF Terminal Designation Function Type Technical data continued No As a result of a he sis risk analysis X431 Connector type 5 pin connector a SE u ern 2 achinery Max conductor cross section 1 5 mm AWG 16 EEO ae P24 X431 1 External power supply for V Voltage tolerance digital outputs 24 V including ripple 10 V to 30 V M24 X431 2 Reference for the external V supply The external supply is required for the following digital outputs e 8 outputs for drive specific terminals X461 O0 A O3 A X462 O0 B O3 B e 8 outputs of the optional TERMINAL module X432 O04 O11 When dimensioning the external power supply the total current o
144. er The SITOP range of 24 V power DC DC transformers with 600 V supplies has been optimized for inputs have been developed industrial applications and op specifically for connection to erates on the primary pulse converters with a DC link The principle The precise regula drive energy can be used to pro tion of the output voltage makes vide a continued supply to 24 V the devices suitable even for loads even after a power failure connection to sensitive sensors appropriate safety measures Technical features e Integrated electronic short e Precise output voltage a e Safe electrical isolation SELV in accordance with EN 60 950 e Comply with national and international standards e g EMC in accordance with e Low residual ripple e Large input voltage range e High utilization factor e Straightforward assembly can therefore be implemented 10 A and 40 A DC USV modules with external battery back up are available to provide protection against lengthy power failures EN 50 081 1 2 and EN 50 082 1 2 UL cUL approval e No silicone release Version Input Order No Output Voltage Voltage range Voltage Current Ue rated Ua rated Ia rated 120 V 230 V AC 6EP13 31 2BA00 93 V 132 V AC 24 V DC 2A 187 V 264 V AC 3 120 V 230 V AC 6EP13 33 2BA00 93 V 132 V AC 24 V DC 5A 187 V 264 V AC 3 120 V 230 V AC 6EP13 34 2BA00 93 V 132 V AC 24 V DC 10A 187 V 264 V AC 3 120 V 230 V AC 6EP13 36 2BA00 93 V
145. er we thank you for doing business with us We will work hard to earn your trust and serve your company as if it were our own If you are currently doing business with us we thank you for the oppor tunity to grow with you Based on the principle One Call Does It All we have brought several functions into one operating group Custom er Service Representatives have regional assignments and work closely with local area sales offices application engi neering engineering and our technical service group We believe this will optimize your satisfaction It only requires one phone call to access any of the following Order entry Scheduling Spare parts Expediting Repair program Warranty administration Invoicing billing Contract administration Return goods administra tion Instruction books Drawings drawing trans mittals Emergency service Claims disputes settle ments Technical support Our overriding concern is your satisfaction This information has been put together to com municate our policies and pro cedures as they pertain to our doing business together If you have any questions or if you wish to discuss any of the items explained in the following pag es please contact your local sales office or the Drive Prod ucts Customer Service Center In the following pages we refer Siemens policies protocols to domestic and international oroducts The definition of these terms is as follo
146. er No 6SN11 82 0TA00 2DP0 Z The start up box is a support device for starting up and ser vicing SIMODRIVE 611 univer sal controllers The start up box can be con nected to the plug in unit An electronic circuit within the de vice is used for converting the 24 V DC auxiliary power supply value of the converter into an analog setpoint The analog set point can be adjusted and is displayed via a 5 digit LCD Training courses Contact Siemens Energy amp Automation Training at www aut sea siemens com training Performance characteristics of the start up box e Analog setting of setpoints coarse and fine setting by means of two potentiometers in the ratio 1 10 polarity selector switch be tween normal and inverse setpoint polarity potentiometer for analog off set value with autonomous ON OFF switch ON OFF switch for setting analog setpoints The analog setpoint is exten sively decoupled and protect ed against pole switching within the operating voltage range The analog output signal of the control terminal strip is wired to 2 mm measuring sockets in the start up box e Six OFF switches for digital enabling signals with green LED indicator lamps e Four red LEDs for displaying digital output signals SIMODRIVE 611 universal selection and Ordering Data Fig 3 4 Demo unit Fig 3 5 Start up box Technical data Designation Size L x W x H Demo unit and sta
147. erms are as shown on latest discount sheets as issued from time to time Cash discounts are not applicable to notes or trade acceptan ces to prepaid transportation charges when added to Seller s invoices or to discountable items if there are undisputed past due items on the account Portions of an invoice in dispute should be deducted and the balance remit ted with a detailed explanation of the deduction Cash discounts will only be allowed on that portion of the invoice paid within the normal discount period b Freight will be allowed to any common carrier free delivery point within the United States excluding Alaska and Hawaii on shipments exceeding 1 000 net or more providing Seller selects the carrier On shipments to Alaska and Hawaii freight will be allowed to dockside at the listed port of debarkation nearest the destination point on shipments of 1 000 net or more Buyer shall pay all special costs such as cartage stevedoring and insurance Special freight allowances are as shown on latest discount sheets as issued from time to time Cataloged weights are estimated not guaranteed Seller assumes no responsibility for tariff classifications on carriers CHANGES IN LAWS AND REGULATIONS Seller s prices and timely perfor mance are based on all applicable laws rules regulations orders codes stan dards or requirements of governmental authorities effective on the date of Seller s proposal Any change to any law rule regula
148. ersonnel who wish to use SIMODRIVE POSMO A This function description provides detailed information on the func tionality of the SIMODRIVE POSMO A General Motion Control CD This CD which is delivered with each unit contains e SimoComU V3 x a drives configuration software for SIMODRIVE 611 universal e Function blocks to talk PROFIBUS with a S7 master for SIMODRIVE 611 universal e All documentation in PDF files e SIMOSIZE E and much more Selection A ordering data Documentation Order no General Motion Control Catalog Part 2 1999 General Motion Control Catalog Part 3 2001 DRSP 02062 DRSP 02080 Short guide SIMODRIVE 611 universal Brief description 6SN11 97 0AB40 0BP2 Description of functions SIMODRIVE 611 universal Planning guide SIMODRIVE 611 6SN11 97 0AB20 0BP2 6SN11 97 0AA00 0BP4 User Manual SIMODRIVE POSMO A english 6SN21 97 0AA00 0BP1 General Motion Control CD DRMS 02055 Siemens General Motion Control Catalog Part 3 2001 WI universal ECO A gt T A KI ey es d H H a 1 a oa a magineering Information F kL gt SIMODRIVE 611 universal Dimensioning of the power section and drive Design SIMODRIVE System Line side components System components Infeed and power modules System components Plug in units System components Monitoring module System components Brakino units
149. es X axis The power module is selected according to the maximum motor current and the mean value of the motor current e Maximum motor current the saturation influence can be neglect ed here Tema 0103 Ktn100 1 34 Imot max 2346 A e Mean value of the motor current obtained from the magnitude of the torque characteristic Y Tvori Al Koum i r _ 3103 025 3 21 1 19 83 0 25 7 134 35 Imot mean 34A Now the overload capability of the power module has to be taken into consideration Because the accelerating and decelerating times are lt 2 65 s the two times overload capability with 1FT6 synchronous servo motors can be used e Thus Iama 3 OA Ta y oer Ju s he TA A 6SN11 23 1AA00 0CA1 1 axis power module can be used 1 See chapter dimensioning of the power module overload capability motors varies Siemens General Motion Control Catalog Part 3 2001 6 20 Z axis The power module is selected according to the maximum motor cur rent and the mean motor current e Maximum motor current the saturation influence here can be ignored IMot max 2 14A Ktn100 118 e Mean motor current obtained from the magnitude of the torque characteristic y Toti A Ktnioo T _ 1658 06 1147 0 3 637 06 4 08 0 6 839 03 127 0 6 118 7 Jus mean 36A Now the overload capability of the power module has to be taken in consideration
150. external cooling Adhere to followino tightenino torques for module assembly N oi Screws M 3 7 inlb 0 8 Nm z or Ze Screws M 4 16 inlb 1 8 Nm Cea 073 13 Screws M 5 26 inlb 3 0 Nm S 00 18 5 Screws M 6 52 inlb 6 0 Nm 18 9 480 18 66 474 18 2 463 GMC 5120a Heal sink 11 76 298 8 079220 0 31 8 Lt 67 42 5 Assembly breakthrough Fig 7 19 Dimension in inches Dimension in mm Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Dimension Drawings Detailed drawings Power module 2 axis 1 97 in 50 mm external cooling Adhere to following tightening torques for module assembly ee 8 Screws M 3 7 inlb 0 8 Nm S 3 ie 1 4 Screws M 4 16 inlb 1 8 Nm oa a 0 7 Screws M 5 26 inlb 3 0 Nm PRS 18 Screws M 6 52 inlb 6 0 Nm 18 9 480 18 66 474 18 2 463 z S e lt S O F 5 I z E de 0 79 20 0 31 8 0 ae 0 86 21 8 k 67 42 5 Assembly breakthrough Fig 7 20 Power module 1 axis 3 9 in 100 mm external cooling Adhere to following tightening torques for module assembly Screws M 3 7 inlb 0 8 Nm 3 41 Screws M 4 16 inlb 1 8 Nm eee ae Screws M 5 26 inlb 3 0 Nm 18 9 480 Screws M 6 52 inlb 6 0 Nm 18 66 474 18 2 463 x Kai S 3 C q 0 79 20 0 31 8 x 0 sae Sr 5 Gei ei 0 71 18 7 S O e S 2 ei 18 5 50 GN OC D Assembly breakthrough Fig 7 21 Di
151. f all of the digital outputs must be taken into account Maximum total current e for the control board all 8 outputs A24 e for the optional TERMINAL module all 8 outputs 480 A Example Board module Outputs Dimensioning the external supply Control board 8 max 1 5 A gt 24 V 1 5 A Control board optional TERMINAL module 8 8 max 1 5 A 280 mA gt 24 V 1 8 A 9 X431 3 Enable voltage V Reference T 19 24 V Max current for the complete oroup 500 mA Note The enable voltage terminal 9 can be used to pro vide the enable signals e g pulse enable as 24 V auxiliary voltage 663 X431 4 Pulse enable Voltage tolerance 24 V includino ripple 21 V to 30 V Current drain typical 25 mA at 24 V Note The pulse enable acts simultaneously on drive A and drive B When the pulse enable is withdrawn the drives coast down unbraked 19 X431 5 Reference V Note Reference for all digital If the enable signals are to be controlled from an ex inputs ternal voltage and not from terminal 9 then the refer ence potential ground of the external source must be connected to this terminal _ X471 Serial interface for lO Connector type 9 pin D sub socket connector SimoCom U i Note e Online operation via the serial RS232 RS485 inter face _ X351 Drive converter bus lO Ribbon cable 34 pin Voltages various Signals various DAU1 X34 Test socket 12 MA Test socket 2 mm DAU2 X34 Test socket
152. for 55 kW I RF aka I R modules and 85 A induction motors Hose connection kit 2 tier installation Order No 6SN11 61 OBA03 0CA1 6 With SIMODRIVE 611 universal can be used for 1FE1 and induction motors Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information Unit design Power and control terminals Power module 1 and 2 axis Fig 6 70 1 97 in 50 mm power module Terminal Designation Function Type Typ voltage limit values Max cross section No U2 Al Motor connection A 3 ph 600 V AC Refer to page 6 49 V2 W2 PE Protective conductor OV 2 screws GND Protective conductor OV P600 DC link I O 300 V Busbar M600 DC link I O 300 V Busbar U2 A1 Motor connection for axis 1 A 3 ph 600 V AC Refer to page 6 49 V2 W2 U2 A2 Motor connection for axis 2 A 3 ph 600 V AC Refer to page 6 49 V2 W2 PE Protective conductor OV 3 Screws GND Protective conductor OV P600 DC link I O 300 V Busbar M600 DC link I O 300 V Busbar 1 O Output Input 6 50 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information Unit design Power and control terminals Ground g connection E Standby signal Electronic ground Group signal Supply Pt temperature connection monitoring Shield terminal Pulse enable plate Drive e
153. ft 10 in 35 m wire ends xo mn 6FX2 002 3AD01 1000 Open FM 357 lt 114 ft 10 in 35 m wire ends 4 setpoints WSG5 6FX2 002 2CJ10 1000 FM 357 lt 164 ft 50 m FM 354 i i 3 X471 Sub D extension 9 pole PG PC serial interface X351 included in scope UR sue of supply Fig 6 80 1 The temperature sensor must be connected by 2 Cable can be obtained from the manufacturer of 4 At the optional PROFIBUS interface the customer The cables for the temperature the linear scale sensor are included in the 6FX2 002 5E power cable for the 1FN motor 5 Incremental angular encoder 3 PC accessory Siemens General Motion Control Catalog Part 3 2001 General information The SIMODRIVE 611 drive con verter system is designed for a rated voltage of 300 V between the phase and the grounded neutral point It is not permissible that this voltage is exceeded as other wise the drive converter insula tion system could be damaged and in turn inadmissibly high touch voltages can occur Important The drive converters may only be connected directly to TN line supplies or via an auto transformer For all other line supply types an isolating transformer must be connected in series with the neutral point grounded on the secondary side SIMODRIVE 611 universal Engineering Information Line supply types Note UL requirement for the maximum line supply short circuit Current Infeed units
154. g e Adjustment for absolute motor measuring systems e Parameter overview when referencing adjusting e Jogging e Programming traversing blocks e Starting interrupting and aborting traversing blocks Miscellaneous functions e V Hz operation diagnostics function e V Hz operation with induction motor ARM e V Hz operation with synchro nous motor SRM e Motor data optimization e Motor holding brake e Angular incremental encoder Xset interface X461 X462 e Torque power reduction via terminal 24 x 20 x e Motor changeover for induc tion motors from SW 2 4 e Parameter set changeover Encoders for position detection SIMODRIVE 611 universal al lows position detection directly via the motor encoder so that an additionally built on encoder is not needed for position control Only when it is necessary froma technological point of view can position detection take place by means of an additional external encoder The types of encoder can be classified as absolute value encoders Absolute value encoders can be divided up into two groups single turn encoders two pole resolver optical sine cosine en coder supply the absolute po sition within a revolution If absolute positions have to be detected over several revolu tions with a single turn encoder normal occurrence referenc ing is necessary as with the in cremental encoder Multiturn encoders detect the position within a revolution and
155. g Commutating reactor reactor BEE ee l l E Ae ee UN vi W1 WE ie x iZ x E L Infeed module T Infeed module Ja oe a eae eg Sue EE GMic 6057 Line supply transformer for the plant Line supply transformer for the plant Fig 6 83 Single line diagram IT line supply networks Siemens General Motion Control Catalog Part 3 2001 EMC stands for electromagnet ic compatibility and according to the definition of the EMC law describes the ability of a de vice to function satisfactorily in an electromagnetic environ ment without itself causing elec tromagnetic interference which is unacceptable for other devic es in this environment In order to ensure that the relevant EMC standards are complied with the devices must demonstrate a sufficiently high immunity to in terference on the one hand and interference emission must be limited to compatible values on the other The product standard EN 61 800 3 relevant to vari able speed drives describes the requirements for residential and industrial environments Type of interference Electrostatic Discharge ESD Fast transient interference bursts Immunity to interference The units satisfy the require ments of the EMC product stan dard EN 61 800 3 for industrial environments and thus the lower values regarding immunity to in terference required by the resi dential environment as well Interference emission a
156. gearbox Tightening torque M 4 16 inlb 1 8 Nm M 5 26 inlb 3 0 Nm 5 79 147 GMC 5126a Fig 7 28 Planetary gearbox Tightening torque M 4 16 inlb 1 8 Nm 5 79 147 S M 5 26 inlb 3 0 Nm ES ech Gear Li Lo Motor va stages in mm in mm type S 1 6 9 1 97 BG 175 50 63x55 2 7 5 2 58 BG 190 5 65 5 63x55 G 3 8 0 3 17 BG ao 202 5 80 5 63x55 z 8 S SL dl cO i 2 3 s Reduction ratio D 8 i 4 5 1 20 25 1 36 1 126 56 1 162 1 8 1 GES 59 gt er 4 88 124 Lz 098 E Fig 7 29 Worm gearbox 5 79 147 M 5 x 4 8 deep GMC 5128a Tightening torque M 4 16 inlb 1 8 Nm M 5 26 inlb 3 0 Nm aa mee 0 39 10 Reduction ratio 51 2401 Dimension in inches Dimension in mm Fig 7 30 7 16 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal POSMO A Appendix A 2 Environment Resources and Recycling Certificate ISO 9001 Confirmation typical system configuration Subject index Order number index Conversion tables Siemens General Motion Control Catalog Part 3 2001 A 1 SIMODRIVE 611 universal and POSMO A Appendix Environment Resources and Recycling Certificate ISO 9001 Siemens AG has commiltted it self to protectino the environ ment and conserving valuable natural resources
157. gure 6 62 Terminals L1 L2 are only available for the 80 104 kW and 120 156 kW I RF mod ules In this case In fuse Must be gt 4 A Version gL For a coupling to a numerical control X131 must be con nected with the NC reference potential This cable is routed in parallel to the speed set point cable Signaling contact of the inter nal line contactor Terminals 111 113 NO contact Terminals 111 213 NC contacts Terminals 111 213 positively driven to the load contacts refer to infeed NE modules Jumpers inserted in the equipment when supplied must jum ust be switch used due to Point 5 The switch is not re quired if the drive convert er is powered down and up again using the main switch Supply 1 Terminal 9 may not be connected to terminal 48 NP wna O removed and a SIMODRIVE 611 universal Engineering Information Wiring configuration overview Max cable length for AWG 16 1 5 mm cross section 164 ft 50 m 2 wire cable This should be linearly decreased for lower cross sections A maximum of 6 x terminals 48 may be connected in parallel to shutdown max 6 infeed NE modules using a leading contact of the main switch Max cable length for AWG 1 5 mm cross section 492 ft 150 m 2 conductor cable Linearly reduced for lower cross sections Fig 6 63 Connection diagram If more than 6 infeed NE mod ules are to be connecte
158. h has not been manufactured and sold by Sie mens E amp A Such item shall be covered only by the express Warranty if any of the manufac turer thereof Siemens E amp A and its suppliers shall also have no responsibility if the goods have been improp erly stored handled or installed if the goods have not been op erated or maintained according to their ratings or according to instructions in Siemens E amp A or supplier furnished manuals or if unauthorized repairs or modifi cations have been made to the goods THIS WARRANTY IS EXPRESS LY IN LIEU OF ALL OTHER WARRANTIES EXCEPT TITLE INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FIT NESS AND CONSTITUTES THE ONLY WARRANTY OF SIE MENS E amp A WITH RESPECT TO THE GOODS The foregoing states Purchas er s exclusive remedy against Siemens E amp A and the supplier for any defect in the goods or for failure of the goods to be as warranted whether Purchaser s remedy is based on contract warranty failure of such remedy to achieve its essential purpose tort including negligence Strict liability indemnity or any other legal theory and whether arising out of warranties repre sentations instructions installa tions or defects from any cause SIMODRIVE 611 universal and POSMO A Overview Customer service Replacement warranty Should a remanufactured re placement of a defective item be the solution to a warranty claim t
159. he remanufactured part shall be under warranty for the duration of the warranty of the original item or ninety 90 days whichever is longer A remanufactured part other than original warranty replace ment carries a ninety 90 day warranty Siemens credit policy Our terms of payment are Net 30 Days Invoices are normally sent within 48 hours of ship ment of goods Credit Memos are processed within three days if there is no dispute of charges If an in voice is in dispute our Credit Managers and Customer Ser vice Representatives will work closely with you to resolve the dispute as quickly as possible Should any questions or con cerns arise regarding your ac count status please feel free to contact your local Sales Repre sentative Siemens special handling Freight All of our original product ship ments are F O B point of ship ment freight charges are prepaid and add All spare parts are shipped freight pre paid and add For freight charges on International prod ucts and parts please refer to the index for the listing of Sie mens International Services Orders for customers that re quire specific freight carriers or copies of freight bills will be shipped freight collect or third party bill Freight collect orders are contingent upon freight carrier s acceptance of ac count s credit Customer account number is required for third party billing Customers that request proof of delivery
160. heckback signal RMB o PIB 266 PIB 267 Fig 6 97 Data transferred in the PZD area addresses are for example only m Reserved 7 Read in enable no read in enable External block change no external block change Automatic single block operation automatic Start referencing stop referencing Control requested no control requested Jogging 2 ON Jogging 2 OFF Jogging 1 ON Jogging 1 OFF Bit 15 131 12 11 916l 7 6 Reset fault memory m Activate traversing task edge Operating condition intermediate stop Operating condition for positioning stop Enable operation inhibit operation Operating condition OFF 3 Operating condition OFF 2 1 signal 0 signal ON OFF 1 GMC 5081 Note Note The signals which are designated in this fashion must have at least a 1 signal in order that the motor can be operated Furthermore bit 8 or 9 must be set to 1 for jogging 1 or 2 Fig 6 98 Structure Control Word STW m Load power supply available load power supply failed Within the traversing block outside the traversing block Drive moving drive stationary Setpoint traversing task acknowledged edge Reference point set no reference point set I Reference position reached outside reference position Control requested local control E No following error following error 5 4 Warning effective no warning present u Power on in
161. hibit no power on inhibit No OFF 3 present OFF 3 present No OFF 2 present OFF 2 present Fault present no fault present Operation enabled operation inhibited Ready or no fault Ready to power up not ready to power up GMC 5082 Note 1 signal 0 signal Fig 6 99 Structure Status Word ZSW Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE POSMO A Engineering Information Communication E SIMATIC S7 function blocks In order to make it simpler to control and parameterize a SIMODRIVE POSMO A position ing motor from the SIMATIC S7 program certain function blocks have been developed This means that a drive for instance can be parameterized without being knowledgeable about PROFIBUS parameter formats and the task IDs You can receive the function blocks at no charge from the documentation CD RMS 02055 FB 10 CONTROL POSMO A You can control the SIMODRIVE POSMO A connected under the specified peripheral address via FB 10 The following functions are available e Initialization Sets the drive into ready to traverse status e Referencing Sets the reference point for the drive e Jogging The drive traverses closed loop speed controlled in the positive or negative direction e Program processing Starts stops or exits the indi vidual block addressed with Dlock number or a block within a program e MDI Traverses the drive to a trans
162. inal R Ter 112 X141B Setting up no standard mode 13 V 30 V Re 1 5 KQ 1 5 mm S AWG 16 minal 19 RESET 48 X141B Contactor control 13 V 30 V Fg 1 5 kQ 1 5mm S AWG 16 tinati _ NS1 X141B Coil contact for line O 24 V 1 5 mm S AWG 16 ee a E NS2 Se pre charging contactor SG sa V 1 5 mo 16 for an operating temperature of 15 141 0 1 5 mm 16 Siemens General Motion Control Catalog Part 3 2001 gt 60 C WEE 611 universal Engineering Information Unit design Power and control terminals SIMODRIVE 611 universal power modules Fig 6 68 1 97 in 50 mm module Fig 6 69 11 8 in 300 mm module Selection and ordering data Module width In main spindle drives Power module Power module for Power module for Max motor con with for internal cooling external cooling hose cooling nection conductor 1FT6 motors 1PH motors Hose connection eye A U2 1FK6 motors kit required for Order i 1FN motors No see notes below Induction motors in mm I aaa amin aa agp Order No Order No Order No mm AWG 1 97 50 3 6A 3 3 3 Af 6SN11 23 1AA00 0HA1 6SN11 24 1AA00 0OHA1 6 10 1 97 50 Di 10A 5 5 8 Af 6SN1123 1AA00 0AA1 6SN11 24 1AA00 0AA1 6 10 1 97 50 9 18 A D 10 16 A 6SN11 23 1AA00 0BA1 6SN11 24 1AA00 0BA1 6 10 1 97 50 18 36 A 24 32 32 A 6SN11 23 1AA00 0CA1 6SN11 24 1AA00 0CA1 6 10 39 100 28 56 A 30 40 51A 6SN11 23 1AA
163. ing Internal cooling with built on fan Dimension in inches Dimension in mm 7 2 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Dimension Drawings Overview drawings Infeed power and monitoring modules es na ae 213 ask m t ion J T E EMS Te RW Ventilation clearance or 5 Ventilation clearance I i i f IP 20 IP 54 Mounting frame with air guide Built on fan aS lt S ot 1 f min 7 4 188 354 GMC 5106a mo 90 7 SE Ventilation Ventilation 2 clearance clearance F 9 1 231 9 1 231 Fig 7 4 Fig 7 5 Side view without shield terminal plate Side view without shield terminal plate External cooling External cooling Module widths 1 970 in 50 mm 3 940 in 100 mm Module width 11 820 in 300 mm 5 910 in 150 mm 7 880 in 200 mm External pulsed resistors ae Kc Ga K 2 d CC C 1 S 1 lt g R 2 T L 1 Jr GMC 5109a Side view View from below Fig 7 6 nig 717 Pulsed resistor 0 3 kW 25 kW Pulsed resistor 1 5 kW 25 kW Dimension in inches Dimension in mm Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Dimension Drawings Overview drawings Hose pipe cooling I RF and power modules single module and 2 tier configuration 11 8
164. ing to 131 F 55 C closed loop control plug in units is inserted Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Technical Data Infeed modules Infeed modules Unregulated Regulated O I aka U E module I RF aka I R module Rated voltage Line voltage 400 V 10 to 480 V 6 3 phase AC Output voltage DC link voltage 490 V to 680 V 6 DC 600 V 625 V 680 V DC selected via switch Rated frequency Line frequency 50 Hz to 60 Hz 10 Power factor e fundamental 0 87 0 98 e overall 0 67 0 97 Efficiency 0 98 Infeed modules overload characteristic Rated load duty cycles P ee S ae F 4 9 0 4 4 min 10 m Bg aes Fig 2 1 Fig 2 2 S6 duty cycle with pre loading condition Peak output duty cycle with pre loading condition A P Fax S h ie s 10 s lt ee i F For all infeed modules up to P lt 109 HP 80 kW F 1 6 For P 160 HP 120 kW F 1 4 Fig 2 3 Fig 2 4 Peak output duty cycle with pre loading condition Peak output duty cycle without pre loading condition Derating as a function of the installation altitude XH 100 s GMC 5020b 80 60 100 Page altitude H Ps6 1000 m Pmax altitude XH Pmax 1000 m 100 40 20 0 0 3281 6562 9843 13124 16405 Installation altitude ft m 1000 SR 3000 2008 5000 For detailed informati
165. ipated via pipe or external cooling GMC 5000a This power loss remains in the cabinet Fig 6 53 Peak current load duty cycle without pre loading condition Typical of asynchronous servomotors A I ee Je SE lies 0 71 4 min S 10 min ER Fig 6 54 S6 load duty cycle with pre loading condition t gt Fig 6 55 S6 peak current load duty cycle with pre loading condition Siemens General Motion Control Catalog Part 3 2001 6 40 SIMODRIVE 611 universal Engineering Information Dimensioning of the power module ion Current reduction curves Current reduction depen dent on the inverter clock frequency X1 Current reduction factor Current reduction from the in verter clock frequency fp of the power transistors refer to the technical data y 100 100 X f t 8 kHz f X the reduction factor ob tained in for in Ise Imax fr selected inverter clock frequency Caution Fio 6 56 The currents Zn Is and Imax ee must be reduced in the same way Current reduction factors X1 gt Ine X TAS Power Tmax Clock Current reduction e Clock Current reduction gt ert X Tegel 100 module induction frequency fg factor X1 in for synchronous frequency Jo factor X1 in for gt Imax qa x Jai 00 motors in kHz induction motors motors in kHz synchronous motors 8A 3 3 A 3 2 50 3 6 A
166. irs and returns If your warranty has expired you may still want to take advan tage of our excellent repair and return program Highly trained technicians perform incoming tests to determine the exact fail ure repair the equipment and fully test prior to shipment back to you Siemens General Motion Control Catalog Part 3 2001 However if you elect in some instances we may be able to send you aremanufactured part for 60 of the list price of a new part less your applicable dis count on an exchange basis Remanufactured parts carry a ninety 90 day warranty Your sales or customer service repre sentative can tell you which parts are included in our repair return program Should you take advantage of this program please note that if you fail to return the original part to us within ten 10 days you will be invoiced for the balance of anew board which is 40 Of course you can always pur chase a new part at your option If you have an emergency and you are down we have two ex cellent emergency programs Please note expedite fees do not apply to parts under warran ty 1 NEXT FLIGHT OUT Most of our products and spare parts can be shipped from our Emergency Depot located at Atlanta Hartsfield International Airport These parts go next flight out and for most areas of the country are received the same day There is a 300 expedite charge for this service plus any freight charges associate
167. ising out of or relating to this contract and not resolved in the normal course of business The parties shall attempt in good faith to resolve such dispute promptly by negotiations between executives who have authority to settle the dispute If the matter has not been resolved within 60 days of the notice either party may initiate non binding mediation of the dispute STATUTE OF LIMITATIONS To the extent permitted by applicable law any lawsuit for breach of contract including breach of warranty arising out of the transactions covered by this contract must be commenced not later than twelve 12 months from the date the cause of action accrued PRICES In the event of a price increase or decrease the price of goods on or der will be adjusted to reflect such increase or decrease This does not apply to a shipment held by request of Buyer Goods already shipped are not subject to price increase or decrease Orders on a bid or contract basis are not subject to this article Orders amounting to less than 100 00 net will be invoiced at 100 00 plus transportation charges for goods covered by discount schedules Seller s prices include the costs of standard domestic packing only Any deviation from this standard packing domestic or export including U S Government sealed packing will result in extra charges To determine such extra charges consult Seller s sales offices ADDITIONAL TERMS OF PAYMENT a Invoice payment t
168. k GMC 5070 GMC 5069 For external cooling the fan box is part of the scope of supply of the mounting frame for the 11 820 in 300 mm module width The requi ican itori es red 6SN11 62 0BA02 0AA1 built eh YOU USS TIPO Power module Mounting frame with built on fan on fan must be ordered separately module or a pulsed resistor module a blanking plate 6SN11 62 OAB04 QJAO for Fig 6 44 mounting the module and Power module external cooling and mounting frame with built on fan covering the prepared open ing can be ordered e Ordering numbers see infeed and power modules for exter nal cooling Switching cabinet untreated metal surface Mounting frames sealed against each other and against the back of the switching cabinet e g with Terostat 9 from Teroson company The sealing agent should be applied con tinuously such that the degree of protection IP 51 is satisfied Mounting frame Fan box Supply air for heat sink T 40 C Supply air for electronics T 40 C Power module with external heat dissipation and heat sink sealing Closed loop control Electronics exhaust air Heat sink exhaust air Oo M5 screw low rotor torque 3 Nm Fig 6 45 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information System components Cooling systems Hose cooling Hose cooling is designed for have
169. k limitation e on the fly block change e actual value preset e travel to fixed stop e backlash compensation e software limit switches The PROFIBUS makes for high speed cyclical data transfer between the slave and higher level PROFIBUS master e g a SIMATIC S7 central process ing unit a communications pro cessor with master capability such as the CP 5412 or a com munications module such as the CP 342 5 although standard masters produced by other man ufacturers can also be used SIMODRIVE POSMO A selection and Ordering Data Intelligent positioning motor POSMO A 0 1 HP 75 W In 4 5 A P 0 084 HP 62 W Order No Rated Available Gearbox Stage Ratio Gearbox Permis Max Moment Weight continuous torque at type number Efficiency sible available of inertia approx output continuous continuous overload speed operation gearbox torque torque Ib in lb Dein Ib in lb rpm Nm Nm Nm 10 kgm kg 6SN21 32 0AA11 1BA0 3300 1 6 None _ 1 1 _ 3 2 0 01708 6 84 0 18 0 36 60 3 1 6SN21 32 1BC11 1BA0 667 6 2 Planetary 1 4 5 0 85 10 6 12 4 0 01734 7 172 0 7 gearbox 1 2 1 4 60 9 3 5 6SN21 32 1BF11 1BA0 413 10 6 fan a 1 8 0 85 10 6 21 2 0 01734 7 12 1 2 ay 1 2 2 4 60 9 3 5 6SN21 32 1CK11 1BAO 148 23 0 2 20 25 0 72 70 8 46 0 0 01734 8 2 2 6 8 0 5 2 60 9 3 7 6SN21 32 1CR11 1BA0 83 41 6 2 36 0 72 70 8 82 3 0 01734 8 2 4 7 8 0 9 3 60 9 3 7 6SN21 32
170. l If within 12 months from date of initial operation but not more than 18 months from date of shipment by Siemens E amp A of any item of the goods Purchas er discovers that such item was not as warranted above and promptly notifies Siemens E amp A in writing thereof Siemens E amp A shall remedy such defect by at Siemens E amp A option adjust ment repair or replacement of the item and any affected part of the goods Purchaser shall as sume all responsibility and ex pense for removal reinstallation and freight in connection with the foregoing remedy The same obligations and condi tions shall extend to replace ment items furnished by Siemens E amp A thereunder Sie mens E amp A shall have the right of disposal of items replaced by it Purchaser shall grant Siemens E amp A access to the goods at all reasonable times in order for Si emens E amp A to determine any defect in the goods In the event that adjustment repair or replacement does not remedy the defect Siemens E amp A and Purchaser shall negotiate in good faith an equitable adjust ment in the contract price Siemens General Motion Control Catalog Part 3 2001 A di m N E FA 4 Bebe H E EAxAe EW FE AN H i mm Gm Fe av iar we F i W e e _ B l w fe Te E BE P B Zem J d wr E U w Tr A ul Ss H k Overview d Customer service Siemens E amp A s responsibility does not extend to any item of the goods whic
171. l For one or more axes the rated power of the infeed module must fulfill the following condition y R Mot pos RMS Noower module Mot e pos infeed module gt X X 1 03 for T lt 10s X 0 90 for 10 s lt T lt 1 min X 0 89 for 1 min lt T lt 10 min T Total cycle time 2 yes F At T Puot B initial motor power in time increment Af Duo E final motor power in time increment At 2 Regulated regenerative unit Siemens General Motion Control Catalog Part 3 2001 For O I infeed modules only positive motor power has to be evaluated to determine the cor rectly sized infeed module For I RF infeed modules both positive motoring and nega tive regenerating power val ues must be separately evaluated The energy fed back to the DC link must not exceed the contin uous and peak load capability of the I RF infeed module To determine the DC link peak and continuous power during regen eration braking the equations below are to be used PDC link regen Mot neg 7 power module mot e infeed module gt 8 Frrot neg RMS 1lPower module gue X PMot neg e during Engineering Information Dimensioning of the power section and drive E Checking the 24 V DC power supply rating and braking calculations In addition to the DC link power requirement it is also neces sary to check the 24 V DC pow er supply rating of the infeed
172. l e Mains filter for unregulated power supply 10 kW 6SN1111 0AA01 1AA0_ 1 e Surge arrester for power supply gt 10 kW for internal and 6SN1111 0ABOO 0AA0 1 external cooling e Pulsed resistor 1 5 25 kW for external fitting 6SN11 13 1AA00 0CAO_ 1 e Pulsed resistor module internal resistance for 0 83 25 kW 6SN11 13 1AB01 0BA1 1 universal housing for 211 288 mm depth SIMODRIVE 611 universal digital closed loop control plug in unit connecting for resolver positioning or position setpoint interface for 1FT6 1FK6 1FE1 1FN1 2 1PH2 4 6 7 standard motors fitted for plug in option e Taxis 6SN11 18 1NJO0O OAA1 1 Y e 2 axes 6SN11 18 INK00 0AA1 1 XZ MOTION CONTROL with PROFIBUS DP synchronous norm 6SN11 14 ONB01 0AA0 2 slave up to 2 axes only for cyclic and acyclic data exchange upto 12 MBaud SIMODRIVE 611 power module e 1 axis 8 A internal cooling 6SN11 23 1AA00 0HA1 1 Y motor rated current 1FT6 3 A induction motor 3 A e 2 axes 50 A internal cooling 6SN11 23 1AB00 0CA1_ 1 XZ motor rated current 1FT6 18 A SIMODRIVE 611 infeed module 10 25 kW unregulated 6SN11 45 1AA01 0AA1 1 internal external cooling mains contactor with break contact SIMODRIVE 611 heat conduction canopy for unregulated 6SN11 62 0BA01 0AA0 1 power supply 10 kW SIMODRIVE 611 shield connecting plate for internal cooling e Module width 1 97 in 50 mm 6SN11 62 0OEA00 0AAO0 2 e Module width 3 94 in 100 mm 6SN1162 0EA00 0BAO 2 4 Must be used when max cap
173. l companies Siemens ranks second in manufactur ing Siemens employs approxi mately 440 000 people in 193 countries 500 manufacturing facilities in 50 countries on 6 continents A leading edge company Siemens annually reinvests between 8 1 0 of sales in research and develop ment activities ranking in the number one position in this cat egory along with companies like Intel Siemens U S A The Siemens family of more than twenty companies sub sidiaries affiliates and joint ventures in the United States is well established and growing with annual sales in excess of 10 4 Billion Siemens employs more than 58 000 people in the U S in ninety three domestic manufacturing facilities and more than two hundred thirty sales and service locations Siemens Energy amp Automation inc One of the largest Siemens companies in the U S is Sie mens Energy amp Automation Inc with over 9 800 employees and annual sales in excess of 1 9 Billion Siemens Energy amp Automation is headquartered near Atlanta Georgia and has 28 U S manu facturing facilities SEA s facili ties throughout the U S manufacture market and ser vice a wide variety of electrical and electronic equipment and systems that protect regulate control distribute electric pow er convert electric power to me chanical energy and automate various manufacturing and industrial processes SEA produces 85 of its products domesti
174. le e Storage and transport F C 13 to 158 25 to 70 Installation m 800 with derating up to 2000 above sea level altitude Interference suppression according to EN 55 011 conducted limit class A if configured according to the Planning Guide Mains filter for Ol modules Order No 6SN11 11 0AA01 1BA0 1AA0 1CA0 Mains filter for IRF modules Order No 6SN11 11 0AA01 _ _ _ 2BA0 2CA0 2DA0 2EA0 2FA0 1 FL Flat termination 0 355 in 9 mm hole diameter 2 IN Grounded system Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information System components 611 universal Line side components Mains filter package Mains filter packages are avail which are supplied packed sep Adapter sets are available to drive group by 0 788 in 20 mm able for the I RF aka I R mod arately as a package For tech adapt the mains filter packages to 1 182 in 80 mm ules These mains filter packag nical specifications see HF to the assembly surface of the fil es consist of a mains filter and commutation reactor and main ter modules The mounted depth an HF commutation reactor filters juts out of the front plane of the Ordering data 2CB0 2DB0 2FB0 OBA0 0CA0 ODAO OEA0 OEA0 Overvoltage limiter module The overvoltage limiter module The overvoltage limiter module is limits the overvoltagesthatoccur used for upst
175. ler is unable or unwilling to repair or replace or if repair or replacement does not remedy the nonconformity Seller and Buyer shall negotiate an equitable adjustment in the contract price which may include a full refund of the contract price for the nonconforming goods c SELLER HEREBY DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IM PLIED EXCEPT THAT OF TITLE SPECIFICALLY IT DISCLAIMS THE IM PLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE COURSE OF DEALING AND USAGE OF TRADE d Buyer and successors of Buyer are limited to the remedies specified in this article and shall have no others for a nonconformity in the goods Buyer agrees that these remedies provide Buyer and its successors with a minimum adequate remedy and are their exclusive remedies whether Buyer s or its successors remedies are based on contract warranty tort including negli gence strict liability indemnity or any other legal theory and whether aris ing out of warranties representations instructions installations or non conformities from any cause e Note This article 1 does not apply to any software which may be furnished by Seller In such cases the attached Software License Addendum applies PATENTS Seller shall pay costs and damages finally awarded in any suit against Buyer or its vendees to the extent based upon a finding that the design or construction of the goods as furnished infringes a United States patent except i
176. mation Dimensioning of the power section and drive 3 Max speed under load max load torque 4 Selection of the motor Sciecuon pt ine dear tit Selection with regard to the dynamic limit curve REENEN e The maximum motor torque occurs here because the deceleration is equal to the acceleration Pred max Vmax 80 _ 18 60 51997 rom z D m 0 14 1 T rG Ta load ge A gear transmission ratio of 10 is selected here une Tamot Tavra Talag Tw Hasan s tie A synchronous servomotor can thus be used with a rated speed 1 of 3000 rpm Tamot 0 914 179 2 27 47 l 10 0 9 0 95 NMot max 1 NLoad max 10 218 27 2182 7 rpm Ta vo 2508 NM e Resistance torque where Ta mot duet Bioad due 914 10 due 914 s D 014 The first 1FT6 motor with n 3000 rom which satisfies the condition Ee 200 9 81 DI EC 2747 Nm of the dynamic limit curve is the 1FT6084 8AF7 with P 4 6 kW Tn 14 7 NM Tmax perm 65 NM Juot 0 0065 kgm with brake e Acceleration and deceleration torque for the load krn 100 1 34 NMA nuot 9 92 zo 20 Nm 2 2 r e The acceleration and deceleration torque for the motor rotor is Qioad Amax 6 4 914 s hus D 0 14 GES 2 2 Ta br Mot 0 0065 914 5 94 Nm El m H 400 S Ka 196 kom 2 2 e The maximum motor torque is equal to the motor torque during Ta brload doia load 196 914 179 2 Nm acceleration TMot
177. max TMot a 5 94 25 08 31 03 Nm e Max torque on the output side of the gear unit 1792 2747 a 2296 Nm T load max Kee Tw Tlmech A planetary gear unit for mounting on 1FT6 motors is therefore used where Tmax 400 Nm at 10 Ja 0 001 kgm moment of inertia referred to motor Ng 0 95 gear unit efficiency de A torsional play e Acceleration and deceleration torque for the gear unit Ta br G JG loaa 0 001 91 4 10 0 914 Nm e Positioning accuracy D z a _014 zZ 3 ASgear 0 061 mm 360 60 360 60 i e 0 0305 mm ASenesder even 0 04 mm i z 10 1024 with a 2 pole resolver Fig 6 11 Dynamic limit curve for the 1FT6084 8AF7 with the points of the load cycle AStot ASmech ASgear ASencoder 0 1 0 0305 0 04 0 1705 lt 0 2 mm The required accuracy is thus complied with Other approximate encoder accuracies Sin Cos Encoder ERN 1387 10 to 105 Absolute value Encoder EQN 1325 10 to 10 Siemens General Motion Control Catalog Part 3 2001 EI SIMODRIVE 611 universal Engineering Information 611 univer Calculating example As acheck on the thermal limits the effective motor torque is calcu e The effective motor torque is obtained from the torque characteris lated This is done by determining all the motor torques within the tic as follows travel curve in addition to the motor torque during acceleration
178. mension in inches Dimension in mm Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Dimension Drawings Detailed drawings Adhere to followino tightenino torques for module assembly Screws M 3 7 inlb 0 8 Nm 144 Screws M 4 16 inlb 1 8 Nm L 0 7 36 5 Screws M 5 26 inlb 3 0 Nm Screws M 6 52 inlb 6 0 Nm 13 34 338 8 Heal sink Tee 300 Assembly breakthrough Fig 7 22 Power module 1 axis 5 9 in 150 mm external cooling Adhere to following tightening torques for module assembly Bz E M5 Screws M 3 7 inlb 0 8 Nm S i Screws M 4 16 inlb 1 8 Nm 3 i SS EE Screws M 5 26 inlb 3 0 Nm 18 2 463 z ie Screws M 6 52 inlb 6 0 Nm 4217 18 3 466 Heal sink 15 39 390 8 3 27 0 79 20 0 31 8 c cN 11 8 300 9 1 Assembly breakthrough Fig 7 23 Dimension in inches Dimension in mm Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Dimension Drawings Detailed drawings Infeed module 1 axis 7 9 in 200 mm external cooling Heal sink Fig 7 24 Dimension in inches Dimension in mm Siemens General Motion Control Catalog Part 3 2001 Adhere to following tightening torques for module assembly Screws M 3 7 inlb 0 8 Nm Screws M 4 16 inlb 1 8 Nm Screws M 5 26 inlb 3 0 Nm Screws M 6 52 inlb
179. minal 15 is connected to PE or terminal 19 further no external voltage sources may be connected to terminal 15 Terminal 19 may be connected to X131 The terminal may only be used to enable the associated drive group 5 Maximum current load of terminal 9 with respect to 19 0 5 A 6 52 Siemens General Motion Control Catalog Part 3 2001 6 RESET Resets the error memory edge trig gered for the complete drive group Terminal R Terminal 15 RESET 7 Terminals 111 213 positively driven NC contact for I R 16 kW and O I 10 kW only from Order No 6SN11 40 10001 0000 Terminals 111 113 NO contacts not positively driven GMC 5040 NA KS aS N S jm S d Soooooo ooooooo o0o00000 000000 0 oooooo ooooooo j 0000000 0000000 o0o00000 0000000 ae eee 0000000 0000000 F A R eee OOOOOOO OOOOOOO y C j 2 axis for encoder with sin cos 1 Vop SIMODRIVE 611 universal Unit design Power and control terminals CO Module for encoder evaluation Mounting slot for e Optional TERMINAL module or e Optional PROFIBUS DP module e Interfaces e Terminals e Switch Memory module e Firmware e User qata Display and operator control unit Pulse interface Drive converter bus All screws must be tight screen contact Max
180. mum order Drive Products has a minimum order policy of 100 for all do mestic products and spare part orders If the order does not to tal 100 net an additional fee will be added to bring the total to 100 international orders have a minimum order of 300 Siemens international services Siemens Energy amp Automation supports all Siemens Drive Products in the USA regardless of their country of origin or mod el type Certain specialty prod ucts are subject to additional logistic requirements Models in this category are subject to the following special policies Freight duty and taxes The price for international prod ucts and spare parts includes freight duty and taxes Special fees The minimum order for interna tional items is 250 net If the or der does not total 250 an additional charge will be added to bring the total order to 250 Siemens features an interna tional emergency warehouse that can ship many parts within 48 hours Most products and parts can arrive in the United States within 3 5 days barring any complications with Cus toms Your customer service representative can check to see if your part is in stock in the emergency warehouse If you order from this warehouse there is a 250 emergency fee Freight duty and taxes are still included in the price of the part or parts International repairs Contact your local Siemens sales office for price amp deliver
181. n e An open circuit input is interpreted as O signal 1 AO Analog output Input DI Digital input 2 Can be freely parameterized All of the digital 3 10 x is hardwired internally to the position sens Al Analog input V Supply inputs are de bounced per software For the sig ing function where it acts almost instantaneously nal detection this results in a delay time of between 1 and 2 interpolation clock cycles P1010 6 58 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information Unit design Power and control terminals SIMODRIVE 611 universal plug in unit Drive specific terminals The drive specific terminals are available for both drive A and drive B Terminals Function Type Technical data Drive A Drive B Desig Desig No nation No nation X461 X462 Connector type 10 pin plug connector Max conductor cross section for finely stranded or solid conductors 0 5 mm A A X461 1 A B X462 1 Signal A lO Incremental angular encoder A A X461 2 A B X462 2 Signal O IO WSG Xset interface RS485 A viaiia GLE SEO Gss A C A Wiring Cable with braided B A X461 3 B B X462 3 Signal B lO ee BSAC EEN DA X461 4 B B X462 4 Signal B lO both ends R A X461 5 R B X462 5 Signal bi lO DA X461 6 R B X462 6 Signal R lO Note The WSG xXset interface is declared an I O by appropriate parameterization e Input Xset inte
182. n Control Catalog Part 3 2001 Ei rated current from left to right highest rating on left lowest on right Infeed modules can only be used separately from each other i e two infeed modules cannot be connected together SIMODRIVE 611 universal Engineering Information Dimensioning of the power section and drive H Calculating the DC link power for the infeed module Motor characteristic for O I aka U E and I RF aka LR infeed modules 400 V AC 480 V AC The rated data for induction motors depends on the rated motor voltage The infeed mod ule needs to provide the motor voltage which corresponds to the motor data For the 1P series Siemens High Performance motors please use the correct data ta bles in the General Motion Con trol Catalog Part 2 for your combination of supply voltages and infeed module as outlined below Line supply 400VAC 480 VAC voltage Use motor MC400V MC480V under the AC AC category For any other motor type be aware that the maximum output voltage to the motor varies de pendent on the combination of infeed module and supply volt age The following table states the maximum output voltage to the motor Line supply 400VAC 480 VAC voltage O I 350 VAC 415VAC I RF2 385VAC 415 AC 1 Unregulated non regenerative unit Infeed module Selection and size optimization When multi axis drives are used several power modules are sup
183. n appropriate protective circuit is integrated ry Monitoring module Designation Order No Power loss Rated supply voltage Weight Module width approx lb in kg mm Monitoring module Complete with 6SN1112 1AC01 0AA1 70 W 400 V AC 3 phase 10 to 11 1 97 all termination 480 V AC 3 phase 6 5 50 and connection 50 Hz to 60 Hz 10 elements suit or able for internal 490 V to 680 V DC and external cooling E Pulsed resistor module Designation Order No Power loss Rated supply Continuous Weight Module width voltage rating approx peak rating lb in kg mm Pulsed resistor module Complete with 6SN1113 1AB01 OBA1 Load 600 V 625 V e With internal 11 1 97 all termination dependent 680 V DC pulsed resis 5 50 and connection 15 W to tor 0 3 25 kW elements max 315 W e With external pulsed resis tor 1 5 25 kW External pulsed resistor Designation Braking power Order No Degree of Weight Dimensions protection approx WxHxD lb in x in x in kg mm x mm x mm External pulsed resistor 1 5kW 25kW 6SN1113 1AA00 0CAO IP 20 12 375 7 604 x 6 154 x 9 456 5 6 193 x 410 x 240 0 3 kW 25 KW 6SN1113 1AA00 0DA0 IP 20 7 5 3 29 x 11 032 x 2 147 only for 28 kW 3 4 83 5 x 280 x 54 5 O I module Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Selection and Ordering Data System components Software 2 tier configuration OO Adapter terminal Unit bus
184. nable O 2 LO Bottom view Contactor control Acknowledgement line contactor Acknowledgement starting inhibit circuit Device or unit bus Voc link SCH P600 DC link M600 DC link ground Ground Supply connection Electronic ground Fig 6 71 Terminal Desig Function Type Typ voltage Max cross section Terminals available No nation limit values in U1 Supply connection E 3 ph 480 V AC Refer to page 6 63 I R O I VI WI L1 Contactor supply 2 ph 480 V AC 16mm2 10 mm Di I R 80 104 kW L2 directly fromthe sup 16mm 10mm 120 156 kW ply L1 L2 L3 AWG 6 8 Ground Protective conductor OV Bolt I R O I PE P600 DC link I O 300 V Busbar M600 DC link I O 300 V Busbar Grounding bar I O 300 V Busbar I R O I 1R TR1 External resistance UO V300 6 mm 4 mm Di O I 28 kW 2R TR2 connection AWG 10 12 3R X131 Electronics M I O OV 16 mm2 10 mm I R O I 1 I Input O Output NC NC contact NO NO contact for signal NO high NC low 2 For UL certification only use copper cables which are designed for a 60 C operating tem perature 3 I R Infeed regenerative feedback module AWG 6 8 O I non regenerative 4 Only for O I 28 kW 5 The 1st number is valid for cable lugs The 2nd number is valid for finely stranded conductors without connector sleeve Siemens General Motion Control Catalog Part 3 2001 6 The grounding bar is used to g
185. nd ra dio interference suppression If converters are used in a resi dential area conducted interfer ence or radiated interference must not exceed the limit values according to class B1 in accor dance with the European stan dard EN 55 011 Level of Comments interference up to 12 V up to 4 kV for power section up to 2 kV for signal cables SIMODRIVE 611 universal Engineering Information Electromagnetic compatibility EMC A residential area in this sense is a connection i e an outgoing section of a transformer to which private households are also connected The EMC law requires that an industrial system as a whole is electromagnetically compati ble with its environment In the case of units for use in in dustrial environments no limit values are defined for emitted interference If the SIMODRIVE units are to comply with limit values the fol lowing must be provided e Radio interference suppres sion filters including the com mutating reactors for reducing the cable fed interference e Screened cables for motor supply lines and signal lines for reducing electromagneti cally emitted interference e Compliance with the installa tion guidelines Siemens General Motion Control Catalog Part 3 2001 In systems with SIMODRIVE units and other components e g contactors switches eval uation units automation units etc it must be ensured that no interference is emitted to the
186. nd the an gular acceleration but also on the moment of inertia of the load the gear transmission ra tio and the static load torque A second point to be checked is whether the thermal limits are adhered to Synchronous servomotors In order to calculate the rms torque the motor torque must be determined in all parts of the motion curve The following for mula is used to calculate the rms torque and the mean motor speed T gt Thoi i Al Tims y DE Top Nmean T Cycle time Motor torque in time segment At TMot i MotB T Prt Mean motor 2 speed in time segment At B initial value E final value If the rms torque at the mean motor speed is below the S1 Curve and the dynamic limits are being adhered to the se lected synchronous servomotor can be used Induction servomotors In order to calculate the motor s rms current the motor torque in all parts of the motion curve must first be determined The motor current is thus calculated as follows Mot 2 2 2 Ta l I k li Rated current Lin Rated magnetizing current ka 1 inthe constant flux range n k inthe field weakening M range The following formula is used to calculate the rms value of the motor current 2 y es et At Lims T I x MoE Mean motor Current in time segment At B initial value E final value If the dynamic limits are ad hered to and the rm
187. ne if below components are necessary and choose a Appropriate HF commutating reactor b Mains filter module according to I RF regenerative rated or O I non regenerative rated power c Monitoring modules according electronic points see section 6 for eng details GENERAL MOTION CONTROL CATALOG PART 3 gt J Determine if PROFIBUS communication or additional inputs outputs are required Select any other additional equipment i e bus cable Two tier module shield terminal plate etc see section 3 for order details See ordering example in section 6 SIMODRIVE 611 universal and POSMO A Overview ODRIVE OSMO A 1 18 Siemens General Motion Control Catalog Part 3 2001 8 SIMODRIVE A 611 universal IMODRIVE 611 universal POSMO A mechnical Data SIMODRIVE 611 universal General technical data Infeed modules Power modules Braking units and braking resistors HF commutating reactors Mains filters Monitoring module Overvoltage limiter module SIMODRIVE POSMO A General technical data SITOP 24 V Power supply standard type Power management module PMM Power cable Bus connectors LAN cables Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Technical Data General technical data SIMODRIVE 611 universal EN 50 178 EU low voltage directive 73 23 EWG and RL 93 68 EWG EU EMC directive 89 336 EWG EC machine g
188. nected modules The maximum configuration of a drive grouping is limited by the capacity of the infeed module Only one unit bus ex tension is permissible either to the left e g for a second tier or to the right e g to by pass a Cubicle panel The unit bus line of a drive grouping to an infeed or moni toring module must not be longer than 6 ft 11 in 2 1 m from the infeed point Two device bus junctions each a maximum length of 6 ft 11 in 2 1 m from the junction point are possible at the infeed for the 2 tier configuration For 2 tier configurations adapter terminals for the DC link are required along with a unit device bus extension cable 6 8 Siemens General Motion Control Catalog Part 3 2001 AA Keel AGE ra saj a lli LLO Fig 6 9 2 tier configuration e Cabling The cable cross section of the DC link connection depends on the actual configuration of the SIMODRIVE 611 converter system and must be dimen sioned according to EN 60 204 All power cables including the mains lead the connection between the I RF module the HF commutating reactor and mains filter and the motor leads must be laid with shield ing and make contact over a large area The mounting surfaces for the mains infeed modules and drive modules and the com mutating reactors and mains filters must be installed on mounting plates with low re sistance conducting surface
189. nfringement occurring as a result of incorporating a design or modification at Buyer s request provided that Buyer promptly notifies Seller of any charge of in fringement and Seller is given the right at its expense to settle such charge and to defend or control the defense of any suit based upon such charge Seller shall have no obligation hereunder with respect to claims suits or proceedings result ing from or related to in whole or in part i the use of software or software doc umentation ii compliance with Buyer s specifications ili the combination with or modification of the goods after delivery by Seller or iv the use of the goods or any part thereof in the practice of a process THIS ARTICLE SETS FORTH SELLERS ENTIRE LIABILITY WITH RESPECT TO PATENTS PERFORMANCE DELAYS Timely performance by Seller is contingent upon Buyer s supplying to Seller wnen needed all required technical information and data including drawing approvals and all required commercial documentation If Seller suffers delay in performance due to any cause beyond its reasonable control the time of performance shall be extended a period of time equal to the period of the delay and its consequences Seller will give to Buyer notice within a reasonable time after Seller becomes aware of any such delay SHIPMENT TITLE AND RISK OF LOSS a The term shipment means delivery to the initial carrier in accordance with the delivery terms of this
190. notes below refer to servo drives with 1FK6 1FT6 synchronous servomotors with 1PH7 1PH4 1PL6 induction servomotors or with 1FN3 linear motors synchronous servomotors are preferred where a compact motor volume low rotor inertia and fast response levels are important With induction ser vomotors high maximum speeds are reached in the field weakened speed range They have a somewhat larger motor volume The drives can be operated in dividually as single axis drives or together as multi axis drives For connecting the drives to a PLC via PROFIBUS a supple mentary board is necessary Decentralized provision of po sitioning functions within the Motion Control system is possi ble with the software or the functions can be provided cen trally using a higher level con troller Fig 6 1 Typical spindle drive A typical planning sequence The basis for planning is the sketch and the description of how the machine functions 1 Clarification of the type of drive technical data and other border conditions such as technological functions and integration into an auto mation system 2 Specification of the motion curve 3 Calculation of the maximum load torque selection of the gearbox 4 Selection of the motor 5 Cooling methods 6 Configuration of the drive module 7 Selection of the infeed module 8 Selection of the breaking unit and braking resistor 9 Selection of other compo nents Siemens
191. ntended or es sential purposes tort including negligence strict liability indemnity or any oth er legal theory for loss of use revenue or profit or for costs of capital or of substitute use or performance or for indirect special liquidated incidental or consequential damages or for any other loss or cost of a similar type or for claims by Buyer for damages of Buyer s customers Sellers maximum liability un der this contract shall be the contract price Buyer and Seller agree that the ex clusions and limitations set forth in this article are separate and independent from any remedies which Buyer may have hereunder and shall be given full force and effect whether or not any or all such remedies shall be deemed to have failed of their essential purpose GOVERNING LAW AND ASSIGNMENT The laws of the State of Georgia shall govern the validity interpretation and enforcement of this contract without re gard to its conflicts of law principles The application of the United Nations Con vention on Contracts for the International Sale of Goods shall be excluded Assignment may be made only with written consent of both parties provided however Seller may assign to its affiliate without Buyer s consent ATTORNEY FEES Buyer shall be liable to Seller for any attorney fees and costs incurred by Seller in enforcing any of its rights hereunder DISPUTES Either party may give the other party written notice of any dispute ar
192. ntrol Catalog Part 3 2001 SIMODRIVE POSMO A Technical Data LAN cables for PROFIBUS LAN cables technical specifications Attenuation PROFIBUS FC standard cable PROFIBUS FC robust cable PROFIBUS 2 3 FC trailing cable eat 16 MHz lt 42 dB km lt 42 dB km lt 49 dB km eat 4 MHz lt 22 dB km lt 22 dB km lt 25 dB km eat 9 6 kHz lt 2 5 dB km lt 2 5 dB km lt 3 dB km Impedance eat 9 6 kHz 270 27 Q 270 27 Q 270 27 Q e at 38 4 kHz 185 18 5 Q 185 18 5 Q 185 18 5 Q eat 3to20 MHz 150 15 Q 150 15 Q 150 15 Q Rated value 150 Q 150 Q 150 Q Loop resistance lt 110 Q km lt 110 Q km lt 133 Q km Shield resistance lt 9 5 Q km lt 9 5 Q km lt 14 Q km Effective capacitance at 1 kHz approx 28 5 nF km approx 28 5 nF km approx 28 5 nF km Operating voltage rms value lt 100 V lt 100 V lt 100 V Type of cable standard code Sheath e Material e Diameter e Color Permissible ambient conditions e Operating temperature e Transportation storage temperature e Installation temperature Bending radii eFirst amp final bending e Repeated bending 02YY ST CY 1 x 2 x 0 64 2 55 150 KF 40 FR VI PVC 0 3 5 in 0 016 8 0 0 4 mm purple 40 F to 140 F 40 C to 60 C 40 F to 140 F 40 C to 60 C 40 F to 140 F 40 C to 60 C gt 2 95 in gt 75 mm gt 5 91 in gt 150 mm
193. o required for the regulated infeed regen erative feedback module System components Infeed modules z Regulated infeed regenerative feedback I RF aka I R modules An appropriate transformer for voltage matching is also re quired for network voltages 200 V 220 V 240 V 440 V 500 V 575 V AC 3 phase 10 50 Hz 60 Hz The required cooling compo nents such as separate fan and or air baffles to carry air to the module heat sinks are included in the scope of supply for mod ules with width s7 880 in 200 mm for both the internally and externally cooled versions Please observe the appropriate notes for the 11 820 in 300 mm modules Optional shield terminal plates are available to meet EMC re quirements for wiring with shield ed power cables For UL compliance of the mains infeed modules the overvoltage limiter module must be used 6 30 Siemens General Motion Control Catalog Part 3 2001 Application e Machines that place high dy namic demands on the drives e Frequent braking cycles and high braking energies e Switching cabinet design opti mized for low operating costs When the regulated control in feed regenerative feedback modules are used it is possible to feed excess DC link energy generated when braking for ex ample back into the supply sys tem This results in optimization of the switching cabinet cooling and thus allows the operator to cut energy costs The drive axes operat
194. oder integrated Incremental Resolution 816 ppr Rated motor speed 3000 rom Rated motor torque 1 6 bein 0 18 Nm Rated motor current 4 5 Motor efficiency 65 Motor moment of inertia 0 531 x 10 Ib in s 0 06 x 1079 kom Permissible ambient temperature to DIN EN 60 721 Part 3 3 class 3K5 e Operating e Extended operating e Transport and storage Installation altitude toe Fio 113 F O C to45 O 32 F to 149 F O0 C to 65 C with continuous current reduction 40 F to 158 F 40 C to 70 C to DIN EN 60 721 Parts 3 1 and 3 2 classes 2K4 and 1K4 3300 ft 1000 m above sea level 4900 ft 1500 m Derating factor 0 91 6600 ft 2000 m Derating factor 0 88 Derating factor 0 83 Derating factor 0 75 Derating factor 0 68 9900 ft 3000 m 14800 ft 4500 m 19700 ft 6000 m Gearbox lifetime Vibration stressing in operation to IEC 68 2 6 DIN EN 60 721 Parts 3 0 and 3 3 class 3M6 shock stressing in operation to DIN EN 60 721 Parts 3 0 and 3 3 class 3M8 e Peak acceleration e Shock duration A generally valid statement regarding the gearbox lifetine cannot be made due to the diversity of applications possibilities and the resulting load types as well as the extremely wide range of ambient conditions Caution If the worm gear must be rotated due to the mechanical configuration the retaining bolts must be subsequently tightened with a torque of 1 5 lb ft 2 Nm and
195. odule R Referencing Regenerative feedback protection Ki Sevice documantation Shield contacting clip Shield terminal plate SIMATIC SIMATIC S7 function blocks SimoCom U SIMODRIVE POSMO A SimoSize SITOP Stand alone operation Start up box Start up tool POSMO A Master Start up parameterization and diagnostics with SimoCom U System components 2 tier con figuration System components Braking units and braking resistors System components Infeed and power modules System components Monitoring module System components Plug in units System overview System Line side components T Technical data Technology Terminal plate Terminale module Thermally conductive cover Training courses Traversing blocks and programs U Unit bus cable Unit design Power and control terminals Page 2 10 3 14 6 63 2 9 3 15 6 75 2 4 3 3 6 31 6 49 6 74 1 11 3 4 3 14 6 69 6 78 3 5 6 34 3 5 6 62 6 83 6 74 5 2 3 6 3 9 6 69 6 71 6 80 6 80 3 6 6 70 2 1 3 13 6 73 6 72 2 9 3 16 6 74 6 84 3 11 6 81 6 70 6 36 2 5 6 34 6 30 6 33 6 32 6 46 6 27 2 1 6 68 3 9 6 69 3 9 6 34 3 11 6 82 3 6 6 46 Unregulated control infeed O I module 6 31 W Wiring configuration overview 6 42 1FK 1FK60 1FK61 1FT 1FT60 1FT61 6EP13 6EP13 31 2BA00 6EP13 33 2BA00 6EP13 34 2BA00 6EP13 36 2BA00 6EP14 6EP 14 34 2BA00 6EP
196. odule The Ol module contains the control for the pulsed resistors i Power modules Fig 6 30 Power module internal cooling with internal fan module width 3 940 in 100 mm The power modules are de signed to operate the following e 1FT6 and 1FK6 servomotors e 1FN linear motors e 1PH4 1PH6 1PH7 and 1FE1 motors e Standard 1LA induction mo tors A wide range of 1 axis or 2 axis power modules is available They are graded according to amperage and can be supplied with three different cooling tech niques The current data refer to the se ries preset values Reductions must be made for higher fre quencies of first harmonic or higher pulse frequencies see section 6 Siemens General Motion Control Catalog Part 3 2001 Matching pre assembled power cables are available for connect ing the motors Please refer to the General motion Control Cata log Part 2 Shield terminal plates are avail able to meet EMC requirements for wiring with shielded power cables The unit bus cable is included in the scope of supply of the power module SIMODRIVE 611 universal Engineering Information Fig 6 31 SIMODRIVE 611 universal SIMODRIVE 611 universal is a closed loop control plug in unit with analog speed setpoint in terface and optional PROFI BUS DP interface both with without positioning functionality with motor frequencies of up to 1400 Hz for e 1FIT6 1FK6 1FE1 synchro nous motors
197. of the 5 kW and 10 kW O I aka U E non regenerative units The follow ing table can be used as a guide for selecting the proper HF commutating reactor Fra br resistor a y Ruot br max Tue lassana dua 1 E irma 2 H Y ua br max tor ei resistor 2 y Ruot br mean Mot Noower madje y Sorire Huot br E At l P Mot br mean T Ebr max Maximum braking energy Ws T Total cycle time If several axes are braked si multaneously then the summa tion sign has to be used In case that only one axis is operated at a time then only the highest value for the peak power peak energy and con tinuous power have to be con sidered For regenerative infeed mod ules itis possible to connecta pulsed resistor module and external braking resistor for emergency braking i e in the event of a power failure RFI components mains filters The mains filters are assigned to the mains infeed modules and limit the line related emit ted interference from the drive system Together with the HF commutating reactor the mains filter should also be installed near the mains infeed module with the filter always on the mains side Because the connecting cables are subject to high interference levels these cables must be laid with shielding We recom mend using mains filter prod ucts listed in Section 3 Operating voltage 3 ph 300 to 520 V AC 45 to 65 Hz Module HF commutating Order No reactor
198. oling is designed for switching cabinets that do not have a separate ventilation channel for the power sections Flexible tubes are used to re move the power loss of the power sections from the cabi net Degree of protection IP 54 NEMA 12 can be attained at the mechanical interface 6 Configuration of the drive modules The drive modules comprise the power module closed loop control plug in unit unit device bus cable and in some cases the option module Depending on the cooling method employed or the power module s size ventilation com ponents have to be ordered additionally or provided by the user One w Resolver evaluation and two axis w Resolver or sin cos encoder evaluation plug in units and one or two axis power modules are avail able Both analog setpoint specification and serial com munication via PROFIBUS DP are possible Considerations for the power mudule with induction motors The drive module with induction motor closed loop control al lows the use of converter fed in duction motors rated for a DC link voltage of 600 V The maxi mum motor stator frequency is 1400 Hz for the SIMODRIVE 611 universal With motor frequen cies above 300 Hz or motor rat ed currents above 85 A it may be necessary to provide a se ries inductor or increase the converter operating frequency Note the rating guidelines given in the Planning Guide chapter 7 In order to determine the motor current
199. om can therefore be used road max AMot max Noad max 10 286 5 2865 rom e Lifting torque tH m g Z 200 GEN Hl _ 984 Nm 2 e Acceleration and deceleration torque for the load Qioad max 2 5 50 e D 0 1 2 doa DI p 200 05 kgm Ta br load load load 0 5 50 25 Nm e Max torque on the output side of the gear unit 25 981 1368 Nm 09 Tload max Tp load Ty Tlmech A planetary gear unit for mounting on 1FT6 motors is selected with Tmax 400 Nm when 10 Jia 0 001 kgm moment of inertia referred to the motor ng 0 95 gear unit efficiency ag 3 torsional play e Acceleration and deceleration torque for the gear unit Ta br G JG loaa 0 001 50 10 0 5 Nm e Positioning accuracy ASgear SEH SE oak Ge GE 0 0436 mm 360 60 360 en i e 0 0218 mm ASencoder ES Ee 0 0306 mm I Z 10 1024 with an 2 pole resolver ASiot ASmech ASgear ASencoder 0 1 0 0218 0 0506 0 1518 lt 0 2mm The accuracy requirement is thus satisfied 6 18 Siemens General Motion Control Catalog Part 3 2001 4 Selection of motor selection in relation to the dynamic limit curve e The max motor torque here occurs during acceleration upwards since the deceleration is equal to the acceleration and the drive during lifting also has to overcome the levels of efficiency 1 is mech NG Tot max Tamot Tag Caner TH
200. on see section 6 Fig 2 5 1 Unregulated non regenerative unit 2 Regulated regenerative unit Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Technical Data Power modules Power modules Used with Rated voltage DC link voltage Unregulated O I aka U E module 490 V DC Regulated I RF aka I R module 600 V 625 V 680 V DC Output voltage Rated frequency Output frequency max digital resolution Rated motor output O to 400 V 3 phase AC O to 1400 Hz 1 5 HP to 163 HP 1 1 kW to 120 kW O to 430 V 3 phase AC Load class Cold start load duty cycle Overload current 2 x I continuous Current Overload duration Overload cycle time 2 655 10s Load duty cycle Overload current 2 x I continuous current Overload duration 0 25 s Overload cycle time 10s Efficiency 0 98 Power modules overload characteristic Rated load duty cycles Typical of synchronous servomotors n A I I e Tmax The SE S P s S 2 65s fag Ge r eR GE Fig 2 6 Peak current load duty cycle with pre loading condition Typical of asynchronous servomotors Fig 2 7 GMC 5021 4 min 10 min Fig 2 8 S6 load duty cycle with pre loading condition 1 Unregulated non regenerative unit Y Fig 2 9 Peak current load duty cycle without pre loading condition GMC 5022 10s 2 t gt S6
201. on 12 12 12 manufacturing 18 24 30 of net 0 1 2 The Technical Service Group is responsible for technical ser vice support for customers field service and sales engineers Requests for parts equipment commissioning emergency service or routine maintenance are coordinated and scheduled through this group service coordination and tech nical support for a wide variety of drive products including both domestic and international supplied units are available from this team Interfacing with the Siemens Service Organiza tion other Siemens Divisions and supplier service facilities this group is the single point of contact in effectively providing remote technical and field ser vice support Over the past year an internal survey showed that greater than 95 of the problems called in were resolved over the tele phone This level of technical expertise has significantly re duced the number of on site service calls Technical Service is available 24 hours 7 days a week by dial ing 800 241 4453 ask for Drives Technical Services and the call will be channeled auto matically through a call center which activates the appropriate personnel for both parts and technical support for warranty It would be wonderful if no board ever failed or every ship ment was perfect However there are times when you must return a part for repair or re placement Following please find the steps you need to take in order
202. onductor cross section for finely stranded or solid conductors 0 5 mm 56 A X45141 56 B X452 1 Analog input 1 Al Differential inputs 14 A X451 2 14 B X452 2 Reference 1 Al Voltage range limit values 12 5 V to 12 5 V 24 A X451 3 24B X45233 Analog input 2 Al Input resistance 100 kQ 20 A X45144 20 B X452 4 Reference 2 Al Resolution 14 bits sign 13 bits Wiring Connect the cable with the braided screen at both ends 65 A X451 5 65 B X452 5 Controller enable Current drain typical 6 mA at 24 V drive specitic Signal level including ripple High signal level 15 V to 30 V Low signal level 3 Vto5 V Electrical isolation Reference is terminal 19 terminal M24 9 X451 6 9 X452 6 Enable voltage V Reference T 19 24 V Maximum current for the total group 500 mA Note The enable voltage terminal 9 can be used to pro vide the enable signals e g controller enable I A X451 7 JOB X452 7 Digital input 02 DI Voltage 24 V Fast input Current drain typical 6 mA at 24 V e g for equiva Signal level including ripple lent zero mark High signal level 15 V to 30 V external block Low signal level 3 Vto5 V change Electrical isolation Reference is terminal from SW 3 1 19 terminal M24 DA X451 8 B X4528 Digitalinout1 DI Note ae 2 e The parameterization of the input terminals as well EE E a 2 as the standard assignment is described in 611 u I3 A X45140 I3 B X452 10 Digital input 3 DI Function Descriptio
203. onsignment 3280 ft 1000 m max min ordering quantity 65 6 ft 20 m Order No 6XV18 30 0EH10 PROFIBUS LAN cables and connectors Preferred lengths 65 6 ft 20 m 164 ft 50 m 328 ft 100 m 656 ft 200 m 1640 ft 500 m 6XV18 30 0EN20 6XV18 30 0EN50 6XV18 30 0ET10 6XV18 30 0ET20 6XV18 30 0ET50 installation applications e g PROFIBUS FC Two wire shielded sold by the meter 6XV18 30 0JH10 trailing cables robust cables Robust Cable consignment 3280 ft 1000 m max etc for more information refer min ordering quantity 656 ft 20 m to chapter 2 or the Siemens cat PROFIBUS FC Two wire shielded sold by the meter 6XV18 30 3EH10 alog IK 10 and the electronic Trailing Cable consignment 3281 ft 1000 m max catalog CA01 Generally the min ordering quantity 65 6 ft 20 m cables listed should be used PROFIBUS Stripping tool 6GK19 05 6AA00 Due to double shielding these FastConnect Preset stripping tool for rapid stripping cables are particularly suitable of insulation from PROFIBUS Fast for industrial environments sub Connect bus cables ject to electromagnetic interfer Blade Cassettes 6GK19 05 6AB00 eal ik I Spare blade cassettes for the PROFIBUS FastConnect FC is PROFIBUS FastConnect stripping a system for fast and easy as tool 5 pieces sembly of PROFIBUS copper PROFIBUS Connector RS 485 with 90 cable cables The system comprises 3 compatible components e FastConnect bus cables
204. onverter through an auto trans former Note When using auto or isolating transformers in front of infeed modules module width gt 100 mm an overvoltage limit ing module Order No 6SN1 11 OABOO OAAO or an external volt age limiting circuit must be used Description of TN C supply TN S supply TN C S supply symmetrical 4 conductor or 5 conductor three phase line sup ply network with grounded neu tral point which can be loaded with a protective and neutral conductor connected to the neu tral point depending on the line supply type using one or several phases For other line supply network types the infeed module must be connected via an insulating transformer as shown in the examples on these pages f e ew A E W N i P da BE m 1 f g b Y l ET ra ad d IRN fAFRESIWPJE Odd onge haua HWY wits m m AIL JAF I E NI pm A A EA Ww E a vi TI i i INN S bil EH V ke H UM V Ae ui Engineering Information Line supply types Example TT line supply network Description of TT supply Single line diagram TT line supply network with Single line diagram TT line supply network grounded neutral point and isolating transformer grounded phase and isolating transformer Symmetrical 3 conductor or L3 S 4 conductor three phase line supply network with a directly grounded point the loads are for example connected with ground whi
205. ool in English German French Italian and Spanish on CD ROM Drive ES Basic Planning program embedded 6SW17 00 0JA00 0AA0 in STEP 7 Drive ES SIMATIC Programming block for STEP 7 6SW17 00 0JC00 0AA0 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal selection and Ordering Data Mechanical components External cooling Wa Switching cabinet untreated metal surface Mounting frames sealed against each other an against the back of the switching cabinet e g with Terostat 9 from Teroson com pany The sealing agent should be applied continuously such that the degree of protection IP 51 is A j WT Va Lh Kc satisfied Mounting frame Fig 3 2 Mounting frame Designation Size Size Infeed power module Mounting frame Width infeed module power module blanking plate 1FT6 1FK6 1FN3 1PH in motors motors Order No mm Mounting frame for 6 5 HP 5 kW O _ 6SN11 46 1AB00 OBA1 6SN1162 0BA04 0JA0 switching cabinet installa 43 5 HP 10 kW O I s 6SN11 45 1AA01 0AA1 6SN1162 0BA04 OHA1 tion of an infeed module for external cooling 38 HP 28 kW O I _ 6SN11 46 1AB00 0OCA0 6SN11 62 0BA04 0DA1 22 HP 16 kW I R 6SN11 46 1BB01 OBA1 6SN1162 0BA04 0BA1 49 HP 36 kW I R 6SN11 46 1BB02 0OCA1 6SN1162 0BA04 0DA1 75 HP 55 kW I R _ 6SN11 46 1BBO00 ODA1 6SN1162 0BA04 0EAO 10
206. opera tion of the plant The great ad vantage is in the system wide data management of drive and automation data of a project in the STEP 7 Manager as well as the use of the complete commu nication possibilities of SIMATIC S7 This includes e g the com munication by Routing Drive ES SIMATIC makes avail able the functionality of the software DVA_S7 for STEP 7 gt V5 0 The communication be Fig 6 87 tween SIMATIC S7 and Siemens Object distribution of the Drive ES packages drives e g SIMODRIVE can then be configured using pre configured CPU function blocks m Ordering Data and simple parameter assign ment Scope of supply In joint operation with the Order No Supplies as Documentation PROFIBUS communication board DP 3 Drive ES supports additional functionalities such Drive ES Basic V 5 0 6SW1700 0JA00 0AA0 CD ROM German English as slave to slave communica Single license 1 piece tion between drives and flexible Drive ES SIMATIC 6SW1700 0JC00 0AA0 CD ROM German English configuration of the cyclic mes Single license 1 piece sages In Drive ES Basic the drive SIMODRIVE 611 universal is represent via SimoCom U in march 2001 The POSMO A is represented via PosVis in april 2001 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Operator control and vi Engineering Information ualization SimoSize EI E E f Fig 6 8
207. or Screen connection 2 x 0 3 25 kW 0 6 50kW 1R 1R 2R l PR 2R sl PR 3R 0 3 kW 3R 0 3 kW 1 5 25 kW 1R 1R 2R PR 2R 3R IB 3R 2 x 1 5 25 kW 3 50 kW 1R 1R PR 2R PR 1 5 kW 3R 1 5 kW 2R 3R Permissible methods of connecting an external pulsed resistor to O I aka U E 28 kW GMC 5065 Jumper to code the thermal limiting characteristic Note The 28 kW O I module does not include a pulsed resistor However the braking chopper is built in Fig 6 39 Connecting an external pulsed resistor with screen connection Siemens General Motion Control Catalog Part 3 2001 6 35 SIMODRIVE 611 universal Engineering Information System components 2 tier configuration AAR io Double terminal Unit bus cable Device or unit bus GMC 5126 Double terminal Fig 6 40 1 From the in feed module equipment bus output the Ordering data maximum equipment bus Order No length may be 6 9 ft 2 1 m 2 DC link connection with paral Adapter terminals for DC link connection lel cables for subsequently for 2 tier configuration s connected modules 11 8 in e Package with two double terminals 50 mm for modules 6SN11 61 1AA01 OBA0 300 mm wide Cu AWG 20 1 970 in 50 mm to 7 880 in 200 mm wide 70 mm for subsequently e Package with two double terminals 95 mm for module 6SN11 61 1AA01 0AA0 connected modules lt 11 8 11 8 in 300 mm wide in lt 300 mm
208. or monitoring or con trol of external drive related signals such as terminals or limit switches e Comprehensive range of examples makes for more straightforward configuration using STEP 7 in the SIMATIC environment e Straightforward start up by adjustment of just a few facto ry preset parameters Fig 3 6 SIMODRIVE POSMO A Ei Mounting Mode of operation Compact mounting of converter power section motor control encoder positioning control program memory and commu nications interface on the motor The motor can be equipped with graduated planetary gear ing from a modular gearbox e The removable terminal cover with integral PROFIBUS ad dress switch and terminating resistor makes it possible to disconnect the motor without any interruption to communi cations e All connections are made using standard cables e Local diagnostics by means of LED fault ready plus two diagnostic socket connectors parameterizable analog out puts 3 12 Siemens General Motion Control Catalog Part 3 2001 1 axis positioning drive The drive power is provided by a supply voltage of 24 V DC conventional in mechanical en gineering PROFIBUS provides the full range of travel functions such as e travel to End position with velocity and adjustable acceleration e travel around One path and direction with velocity and adjustable acceleration e travel with Controlled speed Other functions e jer
209. ovals UL cuL CSA CE Degree of protection IP 20 Isolation primary secondary Yes SELV output voltage Vout to EN 60 950 Protection class IEC 536 Class 1 Line harmonics limiting EN 61 000 3 2 Spurious emission EN 50 081 1 EN 55 022 Class B Operating ambient temperature 32 F to 131 F 0 C to 55 C with natural convection Transportation and storage temperature 4 F to 185 F 20 C to 85 C Humidity class Climatic class 3K3 to EN 60 721 Power management module PMM Rated input voltage 24 V DC Operating voltage range 19 2 V DC to 28 8 V DC Max permissible continuous current via PMM 28 A at 104 F 40 C ambient temperature Overload monitoring Pt limit monitoring to protect pulse resistor Type of relay Monostable relay with alternating contact Maximum relay switching voltage 150 V DC 125 V AC Operating temperature toe TE FE TF OC o 55 Storage and transport temperature 13 F to 185 F 25 C to 85 C Type of protection IP 20 as per IEC 529 Siemens General Motion Control Catalog Part 3 2001 29 SIMODRIVE POSMO A Technical Data Power cable 6FX50 08 5FA00 power cable Certifications UL style No 2570 Electrical resistance IEC 228 CEI 20 29 CL 5 Test voltage 2000 V AC Rated voltage 600 V AC Insulation resistance per kilometer 0 625 miles gt 100 MQ at 68 F 20 C Storage temperature Operating temperature 14 F to 176 F
210. ower module 2 tier configuration A Adapter terminal Application selection Assessment factors Axis setup B Backlash compensation Blanking plate Braking resistors Braking units Built on fan Bus connector CG Cables Calculating example Calculating the DC link power for the infeed module Centralized option board Checking the 24 V DC power supply rating Cloosed loop control plug in units Coding elements Commutating reactor Configuration sheet Connecting and wiring overview Connectors Control terminal strip Control terminals Cooling systems Current reduction curves Current Torque Speed curves Customer service D Demo unit Demonstration unit Dimension drawings Dimensioning of the infeed module Dimensioning of the power module Dimensioning of the power section and drive Documentation Drive ES E Electromagnatic compatibility EMC Electronic documantation Encoder cables Encoders for position detection Engineering instructions External cooling F Fan Fault displays and messages FB 10 CONTROL POSMO A FB 11 PARAMETERIZE POSMO A Page 6 63 3 6 6 36 3 6 6 36 1 11 6 9 6 83 6 84 3 7 6 34 2 5 6 34 2 5 6 34 3 9 2 11 2 10 2 12 3 14 6 63 6 12 6 6 6 69 6 7 3 4 6 32 3 6 2 6 3 10 6 27 6 11 6 76 3 14 6 70 6 46 6 37 6 40 6 84 1 3 3 11 3 15 3 15 7 1 6 39 6 40 6 2 5 1 3 6 6 71 6 67 5 2 6 63 6 68 6 2 3 2
211. ower supply output U4 X5 See De L 3M V UO M 2VS N G gt N 4L X3 PROFIBUS DP cable input X4 PROFIBUS DP cable output X7 Internal S1 Interface Setting e PROFIBUS node address e PROFIBUS terminating resistor S o Note Screwdriver for terminals slotted screws Where Size e X1 and X2 IOS e X3 X4 and X5 0 0 4 x 2 5 Fig 6 94 Terminals Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE POSMO A Engineering Information Communication Overview PROFIBUS DP SIMODRIVE POSMO A is exclu sively controlled and parame Master Slave I I l l EE k PROFIBUS DP PROFIBUS DP PROFIBUS DP I This means that communica STANDARD master telegram data Standard slave PZ rss lt vwm tions must be established be tween the DP master and the DP slave POSMO A to be e Connect up l commissioned I e Install GSD files l l For SIMODRIVE POSMO A the following is valid e Setthe address e PPO type 1 PPO 1 e Set when required the terminating resistor PROFIBUS DP is an internation al open fieldbus standard opti mized for fast data transfer up to 12 Mbaud at the field level S7 300 with inte where timing is critical The grated DP Interface fieldbus is used for cyclic and S7 400 y SFC14 SW PROFIBUS DP non cyclic data transfer be tween a master and the slaves which are assigned to it The SIMODRIVE POSMO A is a slave on the
212. plied with power by an infeed module When the infeed module is being selected it must be determined whether it is able to supply enough peak and continuous power to the power module during a regular load cycle The criteria are as fol lows e The maximum DC link power must be less than the maxi mum permissible output pow er see chapter 3 of the infeed module In the worst case orovided that the maximum power of each drive module occurs simultaneously the in feed module must be sized as follows Finteed max gt gt Pc link pos max PDC link pos max Maximum motoring DC link power If this is not the case then the infeed module can be select ed by determining the maxi mum power of all axes combined This takes into con sideration that the maximum power requirement of each axis does not occur simulta neously Refer to calculating example in this chapter for more details The positive motoring DC link power for each power module is calculated as fol lows Fu otpos Fi DC link pos power module T Mot The motor power is calculated according to the following equation Del M i 9550 T Mot N m Tue rom Dune gt Fig 6 8 Example of motor speed and motor output in a time segment At e After selecting an infeed mod ule which is able to satisfy the maximum supply power de mand of the drive axis it must be checked whether the rated power of the infeed module is sufficient as wel
213. power sup ply For the worst case scenario all the POSMO A s brake at the same time with the maximum braking energy the CF factor equals one Wetorage C 2 CF i y W max Power Management Module DC PMM 24 V If several axes are simulta neously braked in a system due to the operating situation e g for EMERGENCY OFF or if the axes are essentially traversed simultaneously a Power Man agement Module can be used to dissipate the regenerative feedback power The PMM is connected between the load power supply and the first SIMODRIVE POSMO A po sitioning motor Functions and features as example e The regenerative feedback en ergy is dissipated using an in tegrated pulsed resistor with rt monitoring e Regenerative feedback protection e Messages Ready Fault Regenerative feedback e f the machine safety demands it Control circuit to control a relay for start inhibit The maximum permissible num ber of positioning motors which can be connected to a DC PMM 24 V module depends on the co incidence factor for the regener ative feedback and is calculated using the following formula Fig 6 92 Power Management Module 6 7 Number of braking operations per second Neosmo A onPMM 7 Example One DC PMM 24 V is adequate when braking 6 SIMODRIVE POSMO A per second from the maximum speed simultaneously Siemens General Motion Control Catalog Part 3 2001 d i S
214. power supply powered down an optional electronics power supply can be connected 24 V 20 The power leads are routed together with the PROFIBUS Cable 6ES71 94 1LY00 0AA0 or the oil resistant 6ES71 94 1LY10 OAAO 1 PROFIBUS cables and connectors have been included for your convenience please order through your auto mation product channel 3 According to IEC 60 204 1 1997 corrigendum 1998 at 104 F 40 C installation condition C 4 This automation product has been included for your convenience please order through your automation product channels 2 D Sub female connector on back of plug allows to piggyback second connector Siemens General Motion Control Catalog Part 3 2001 Power Management Module DC PMM 24 V The DC PMM 24 V is installed between one or more position ing motors POSMO A and the load power supply and is used as feedback protection for the latter The PMM detects when the positioning motor brakes and uses an impulse resistor to eliminate the feedback energy from the motor Designation Power Management Module DC PMM 24 V An integrated t monitor pro tects the impulse resistor against thermal overloading thus pre venting damage to the resistor The relay contacts of the PMM are used as signaling and moni toring contacts for the operating states Ready and Fault Order No 9AL21 37 1AA00 1AA0 Demonstration units There is a single and
215. r inch e Velocity value O to 100 e Acceleration value 0 to 100 e Timer value 0 01 to 10 000 s e Signaling position When passing a specified po sition the bits specified in the position mask are set and sig naled to the master via the checkback signal byte SIMODRIVE POSMO A features E Traversing blocks and programs e Start signals The traversing block starts as soon as in addition to the stan dard enable signals OFF1 OFF2 etc all of the config ured bits of the start byte have been set If one of the bits is withdrawn traversing stops and the block is ended Specified bits can also be acti vated when a traversing block starts Bits are reset at the end of the block Stop and positioning signals Specified bits can be activated at the end of a traversing block they are automatically reset at the start of a new traversing block Specified bits can be activated when passing the specified signaling position The position feedback bits are reset when starting a new traversing block 6 82 Siemens General Motion Control Catalog Part 3 2001 Traversing blocks 1 and 2 are reserved for jogging Traversing blocks 3 to 27 can either be ex ecuted as single blocks or be combined to form program blocks Single blocks must be individually selected and start ed A program is started by se lecting and starting a block within the program the addi tional blocks are then automati cally executed as p
216. rating the motor rotor moment of inertia T load max Maximum load torque converted to the motor speed during the acceleration phase including the contribution of the gearbox TMot max Maximum motor torque Ca Mot Angular acceleration of the motor Trims Total RMS torque TMoti Motor torque in the time segment r AT Time segment 7 in seconds T Total cycle time Nmean Total mean speed in RPM NMot B Beginning value of motor speed in RPM NMot E Ending value of motor speed in RPM JMot Inertia of motor rotor lms Motor RMS current In Rated motor current IMot Motor current at a given part of the motion curve Tun Rated Magnetizing current IMot B Beginning value of motor current IMot E Ending value of motor current Kta Motor torque constant Pa DC link Rated DC link power Pairesietor Rated power pulsed resistor Puot Motor power in kW IDC Rect DC bus current required by rectifier IDC Inv DC bus current required from inverter Voc DC bus voltage Ninv Efficiency of inverter Mot Efficiency of motor Vine AC line voltage Ws Storage capacity of capacitor in Watt Seconds Voc n Rated DC bus voltage Voc min Minimum allowable DC bus voltage TMot br max Maximum motor torque during braking Lu Power dip ride through time bt imax Maximum braking power tr Braking time Wor Braking energy Siemens General Motion Control Catalog Part 3 2001 Calculating example Based upon the results of the previous
217. ration and maintenance All used product designations are trademarks or product names of the Siemens AG or other companies The technical data dimensions and weights are subject to change unless otherwise stated on the individual pages of this catalog The illustrations are for refer ence only We reserve the right to adjust the prices and shall charge the prices applying on the date of delivery siemens Energy amp Automation Inc Industrial Solutions and Software Division 3333 Old Milton Parkway Alpharetta GA 30005 Siemens Energy amp Automation Inc Siemens is a registered trademark of Siemens AG Specifications are subject to change without notice For Nearest Sales Office TEL 1 800 964 4114 WEB www sea siemens com sales salesoffices html Totally Integrated Automation Order No DRSP 02080
218. ream transformers as the result of for example or networks that do not meet IEC switching operations on induc requirements tive consumers and on network matching transformers to values acceptable for the mains infeed modules above 10 kW 3 940 in 100 mm width It is inserted at interface X181 An appropriate protective circuit is integrated as standard in the 5 kW OI module Fig 6 27 Overvoltage limiter module Technical specifications 100 joule 10 6 oz 0 3 kg 2 994 in 6 mm x 2 758 in 0 mm x 1 280 in 32 5 mm 12 805 in 325 mm 6SN11 11 0AB00 0AA0 Siemens General Motion Control Catalog Part 3 2001 6 29 SIMODRIVE 611 universal Engineering Information Fig 6 28 36 kW I RF aka I R module internal cooling The infeed modules are used to connect the drive group to the electricity supply system The infeed modules take the 400 V AC 3 phase 10 50 Hz 60 Hz 415 V AC 3 phase 10 50 Hz 60 Hz or 480 V AC 3 phase 6 10 50 Hz 60 Hz mains voltage to form the direct volt age for the DC link In addition the electronics voltages 24 V 15 V 5 V etc are made available to the drive modules centrally by means of the de vice unit bus A transformer is required if the infeed modules are connected to a network that deviates from the TN form or a network without direct current sensitive residu al current devices The HF com mutation reactor is als
219. rear panel A blanking plate width 1 970 in 50 mm can be supplied to cover the prepared opening Order No 6SN11 62 OBA04 OJAO The above mentioned mounting frame must be used with mod ules that are 11 820 in 800 mm wide Blanking plate for mounting _ _ _ 6SN11 62 0BA04 0JA0 1 97 the module and covering the 50 prepared opening for the external cooling Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal selection and Ordering Data Mechanical components Hose pipe cooling Package 1 Fig 3 3 A Z Z Up Z Z A Z A A Z A Z Z A A A A Z 2 Z A Z Z GMC 5142 Hose pipe cooling package 1 and 2 Without infeed and power modules Designation Hose cooling packages 3 8 e Package 1 for single module consisting of 2 x module connection flange 6 ft 7 in 2000 mm hose 1 x cabinet connection flange 1 x radial fan with cabinet connection flange 360 V to 457 V 3 phase AC 47 5 Hz to 62 5 Hz Connection current 1 A to 1 2A Package 2 I RF KAIT ale 55 71 kW COD MSD 85 110 A Order No 6SN11 62 OBA03 0AA1 GMC 5143 Note A 2 tier installation is permissible for the 75 HP 55 kW I RF module in combination with the 85 A power module A hose connection assem bly kit 6SN11 62 OBA03 0CA1 can be supplied for this purpose Package 2 for 2 tier configuration of 75 HP 55
220. rface being prepared e Output WSG interface nodes can be connected which correspond to the RS485 RS422 standard O0 A X461 7 O0 B X462 7 Digital output 02 DO Rated current per output 500 mA OTA X461 8 O1 B X462 8 Digital output 1 DO Maximum current per output 600 mA O2 A X461 9 O2 B X462 9 Digital output 22 DO Total current max O3 A X461 10 O3 B X46240 Digital output32 DO W ld for these 8 outputs 2 4 A Voltage drop typical 250 mV at 500 mA Short circuit proof Note Parameterization of the output terminals as well as the standard assignment is described in the 611 u Function Description Example If all 8 outputs are simultaneously controlled then the following is valid gt Current 240 mA gt OK gt Current 2 8 A not O K as the summed current total current is greater than 2 4 A Note e The power switched via these outputs is supplied via terminals P24 M24 X431 This must be taken into account when dimensioning the external supply e The digital outputs only function if an external power supply is available 24 V T P24 M24 Pin assignment of the interface Assignment of the serial interface Connector type 9 pin D Sub socket connector Pin Signal name Pin Signal name 1 RS485 DATA 6 Reserved 2 RS232 T x D 7 RS232 CTS 3 RS232 R x D 8 RS232 RTS 4 Reserved 9 RS485 DATA 5 Ground 0 V _ _ Note e he serial interface can be declared an RS232 or an RS4
221. ring calculation a Monitoring module must be added Start with the 8 electronic points and 17 gating points provided by the monitoring module 2 Max number of permissible braking resistors is equal to the integer value of braking utilization 500 uF Example 1 1200 wF 500 uF 2 4 gt max 2 2 1900 wF 500 uF 3 8 gt max 3 Siemens General Motion Control Catalog Part 3 2001 8 Selection of the braking unit and braking resistor In the 10 25 kW O I infeed module an internal pulsed resistor with 300 W cont rating and 25 kW short time rating is included For RF infeed module a pulsed resistor would only be necessary for emergency braking Because of the small load of the y axis and it running separately this axis does not have to be taken into consid eration Non regenerative infeed module as br x axis Riot br max Mot power module 4 53 0 91 0 98 4 04 kW Faa br z axis Rot br max Mot power module 3 81 0 90 0 98 3 36 kW Fytot pe Finax br x axis Finax br z axis 4 04 3 36 4 kW WC Frit br E At l Riot br mean x axis 005 52 0155 kW 35 y E Ai Finax br mean z axis ffe Se 06 4 252 084 06 So 2 0 324 kW 7 e x axis Rot br mean Mot Mpower module 0 155 0 91 0 98 0 138 kW F z axis Riot br mean Two 1 power module 0 324 0 90 0 98
222. rminal plates Add on shield terminal plates are available for the infeed and power modules The plates also accommodate mounting points for terminals for the brake connection Option modules An optional communication module is available to com municate via PROFIBUS DP This module also allows for the motion control with PROFIBUS DP functions An optional terminal exten sion board is available to ex pand the I O capability of the plug in unit axis A only e 2 tier configuration If space is limited the SIMO DRIVE 611 converter system modules can also be arranged on top of each other in two tiers The distance between the tiers must be not less than 7 88 in 200 mm The location of the unit bus cable determines the maximum distance The modules with higher rat ings and the infeed module must be located in the upper tier Aconnecting cable for the unit bus is required for two tier configurations of the SIMO DRIVE 611 converter system The DC link connection in two tier configurations must be made with parallel cables max length 5m 16 ft 5in In the case of series connected modules of 11 82 in 300 mm width the conductor cross section must be Cu 70 mm AWG 2 0 and for smaller mod ules it must be Cu 50 mm2 AWG 1 0 The cable must be laid short circuit proof and earth fault proof A bonding conductor of the same cross section must also be laid and connected to the housings of both intercon
223. rogrammed E Operating modes Jogging mode Traversing blocks 1 and 2 are reserved for jogging They are executed by setting the appro priate bit in the control word see control word structure After the signal has been with drawn the block is stopped Manual Data Input MDI For SIMODRIVE POSMO A MDI operation is replaced by selecting a single traversing block New coordinates are programmed by overwriting one of the traversing blocks and then transferred at the next start Automatic In the automatic mode tra versing blocks and programs can be selected started and their behavior significantly in fluenced via the interface By starting the first traversing block of a program all the sub sequent following traversing blocks within this program will be automatically executed Referencing For SIMODRIVE POSMO A there is an incremental position measuring system The measur ing system must be synchro nized with the axis in order that positioning motor recognizes the axis zero There are several referencing possibilities 1 Axis without reference cam e Referencing by approaching visual mark or end stop After approaching designated reference position the re quired actual value of this po sition can be parameterized for instance position will be come zero position by setting parameter P40 to zero Or by setting control bit 11 the position of the last zero mark from the encoder
224. round the DC link rail through 100 kQ SIMODRIVE 611 universal Engineering Information Unit design Power and control terminals Infeed modules O I and I R except O I 5 10 kW Terminal Desig Function Type Typ voltage Max cross Terminals avail No nation limit values section able in X151 Equipment bus I O Various Ribbon cable I R O I M500 X181 DC link power DC 300 V 1 5 mm AWG 16 I R O I supply P500 X181 DOC link power DC 300 V 1 5 mm AWG 16 supply 1U1 X181 Output L1 O 3 ph 400 V AC 1 5 mm AWG 16 2U1 X181 Input 3 ph 400 V AC 1 5 mm2 AWG 16 1V1 X181 Output L2 O 3 ph 400 V AC 1 5 mm AWG 16 Aji X181 Input L2 3 ph 400 V AC 1 5 mm2 AWG 16 1W1 X181 Output L3 O 3 ph 400 V AC 1 5 MM AWG 16 2W1 X181 Input L3 3 ph 400 V AC 1 5 mm2 AWG 16 7 X141 P24 O 20 4 28 8 V 50 mA 1 5 mm AWG 16 Up O I 45 X141 P15 O 15 V 10 mA 1 5 mm2 AWG 16 44 X141 N15 O 15 V 10 mA 1 5 mm AWG 16 10 X141 N24 O 20 4 28 8 V 50 mA 1 5 mm2 AWG 16 153 X141 M O OV 1 5 mm2 AWG 16 D I X141 RESET Term 15 Re 10 kQ 1 5 mm2 AWG 16 5 3 X121 Relay contact NC 50 V DC 0 5 A 12 VA max 1 5 mm AWG 16 I R O I 5 2 X121 Group signal NO 5V DC 3 mA min 1 5 mm AWG 16 5 1 X121 Ft motor temp 1 5 mm AWG 16 631 X121 Pulse enable 13 V 30 V Re 1 5kQ 1 5 mm AWG 16 om X121 Enable voltage O 24 V 1 5 mm2 AWG 16 om X121 Enable voltage O 24 1 5 mm2 AWG 16 641 X121 Drive enable
225. rt please call 1 800 241 4453 this toll free number provides day and night access to our Corporate Field Service Organization WARRANTY a Seller warrants that on the date of shipment the goods are of the kind and quality described herein and are free of non conformities in workmanship and material This warranty does not apply to goods delivered by Seller but man ufactured by others b Buyer s exclusive remedy for a nonconformity in any item of the goods shall be the repair or the replacement at Seller s option of the item and any affect ed part of the goods Seller s obligation to repair or replace shall be in effect for a period of one 1 year from initial operation of the goods but not more than eighteen 18 months from Seller s shipment of the goods provided Buy er has sent written notice within that period of time to Seller that the goods do not conform to the above warranty Repaired and replacement parts shall be warranted for the remainder of the original period of notification set forth above but in no event less than 12 months from repair or replacement At its expense Buyer shall remove and ship to Seller any such nonconforming items and shall reinstall the repaired or replaced parts Buyer shall grant Sell er access to the goods at all reasonable times in order for Seller to determine any nonconformity in the goods Seller shall have the right of disposal of items replaced by it If Sel
226. rt up box E Demo unit D Start up box Value 6 9 in x 3 5 in x 1 8 in 175 mm x 90 mm x 45 mm Voltage supply Voltage range analog setpoint 24 V DC via terminal X101 OV to 12 5 V 10 mA Length of signal cable 4 3 ft 1 3 m Ordering data Designation Order No Start up box Siemens General Motion Control Catalog Part 3 2001 an 9AK1014 1AA00 SIMODRIVE POSMO A selection and Ordering Data Intelligent positioning motor Si Scope of application Intelligent positioning motor as decentralized node on PROFIBUS with following features e Power section and complete motion control in motor e Link by means of communi cations and power bus Typical applications e Positioning of formats or stops e Positioning of process vari ables e g by means of mo tor valves Areas of application include transfer lines and on production machinery in the packaging wood glass printing and plas tics industries but also in medi cal diagnostics such as posi tioning of adjustable operating tables or X ray equipment Other features e The link by means of the com munications and power bus makes for a more straightfor ward machine infrastructure e Straightforward communica tions interface for incorpora tion into any PROFIBUS environment Utilizes the straightforward PROFIBUS services only e Two terminals can be para meterized either as inputs or outputs f
227. s value of the motor current is smaller than the motor s rated current the selected induction motor can be used ww Siemens General Motion Control Catalogo Part 3 2001 Fig 6 4 Example of motor speed and motor torque in a time segment Af Fig 6 5 Example of motor speed and motor torque in a time segment Af Which encoder is selected de pends on the requirements in each case Encoders provide high resolution and extremely true running at the lowest speeds They are thus especial ly suitable for highly accurate positioning tasks Resolvers are robust and inexpensive and provide good resolution 5 Cooling methods Different cooling methods are available for the infeed and power modules e Internal cooling e External cooling e Hose cooling Internal cooling In this standard solution the power loss of the converter components from the electron ic equipment and the power section is dissipated to the switching cabinet interior External cooling Because the heat sinks of the modules pass through the mounting surface in the switch ing cabinet the power loss of the power section can be dissi pated to an external ventilation circuit Only the power loss of the electronic equipment re mains in the switching cabinet Degree of protection IP 54 NEMA 12 can be attained at the mechanical interface which is the external heat sink Hose cooling Hose co
228. sal and POSMO A 611 unive sal Technical data Selection and Engineering Dimension ordering data information drawings Page Page Page Page Line side components Commutating reactors 2 6 3 10 6 27 7 5 Mains filters 2 6 3 10 6 28 7 5 Mains filter package 3 10 6 29 Overvoltage limiter module 2 6 3 5 6 29 6 53 _ Infeed modules Rectifier and rectifier regenerative unit 2 3 3 2 6 30 6 31 6 47 7 6 7 9 6 51 6 52 SITOP Power supply 29 3 16 6 73 _ System components Monitoring module 2 6 3 5 6 33 6 60 1 2 Pulse resistor module 2 5 3 5 6 34 6 35 7 3 Power Management Module 2 9 3 15 6 75 _ Power sections Power modules 2 4 3 3 6 31 6 49 6 50 7 2 Power modules internally cooled 2 4 3 3 6 31 7 2 Power modules externally cooled 2 4 3 3 6 37 7 9 7 13 Power modules host cooled _ 3 3 6 38 Wie ae Electronic options Plug in units 6 32 6 53 6 59 Interconnecting components Power cables 2 10 3 ie Power and encoder cables 2 10 6 63 6 64 6 63 6 64 _ PROFIBUS cables and connectors 2 11 2 12 SC a _ _ Motors POSMO A 2 3 13 3 12 6 73 6 86 7 16 1FK6 and 1F 16 synchronous motors 1PH7 1PL6 and 1PH4 compact induction motors 1FN3 linear motors see Siemens General Motion Control Catalog Part 2 PS SIMODRIVE 611 universal and POSMO A Overview Flow diagram for SIMODRIVE 611 universal selection process Mandatory information Ai EE Z
229. same time leads to a lower Pp link max requirement as can be seen in the following graphs FDC iink max x z axis 7 10 33 KW Power kW DC link min X Z Axis 2 416 KW Fig 6 22 Power profile x and z axis You can see the difference between the exact and the worst case calculated DC link power Poc link max worst case 13 98 kW DC link max exact 33 kW 1 The graphs would be generated in SIMOSIZE Siemens General Motion Control Catalog Part 3 2001 6 21 F mm a i la i WP j g g Le S y I II io W Engineering Information Dimensioning of the power section and drive Calculating example e Rated DC link power RMS 2 2 y gt e Ze At a 0 734 1 s ey A 062 KW Mot RMS T SE Ras tReet 497 06 Y 191 06 Y y br At S J 344 03 4 z Pro 0 72 kW Mot RMS T 7 FMot RMS 062 072 2 nea O P ae power module Mot 0 98 0 91 0 98 0 90 147 kW x 103 e Selection of the infeed module Non regenerative infeed module Regenerative infeed module The next appropriate size of the infeed module is the In this case we have to choose 6SN11 45 1BA01 0BA1 which is 6SN11 45 1AA01 0AA1 non regenerative 10 25 kW unit the smallest available size With regenerative infeed module the regenerative DC link power in braking operation has to be taken PDC link max exact 1
230. secured using Loctite 274 Warranty is not provided for damage if incorrectly handled Frequency range 2 9 Hz with constant deflection 0 276 in 7 mm Frequency range 9 200 Hz with constant acceleration 65 6 ft s 20 m s max 250 ms 6ms Vibration and shock stressing during transport To DIN EN 60 721 Part 3 3 class 2M2 data is valid for components in their original packing List of materials stressing as a result of cooling and lubrication medium e Electronic housing GD ALSi12 CU die cast aluminum e Motor bearing end shields GD ZNAL4 zinc die cast e Motor shaft 100CR6 DIN 17 350 e Gearbox end shield GD ZNAL4 zinc die cast e Gearbox shaft X40CR13 DIN 17 440 e Gearbox flange X12CR MO S17 DIN 17 440 e Gearbox hollow wheel housing 16MN CR5 BKW galvanized surface The stressing of seals was tested using various cooling and lubricating mediums The result of the tests of compatible mediums can be requested when required However incompatibilities cannot be generally excluded due to the continually changing chemical composition for cooling and lubricating mediums Siemens General Motion Control Catalog Part 3 2001 Technical Data General technical data SIMODRIVE POSMO A SIMODRIVE POSMO A Overload characteristic Derating factors GMC 5004 A 250 4 Altitude E A Es 0 1000 2000 3000 4000 5000 6000m S D d 200 9
231. simultaneously operational 3 SIMODRIVE POSMO A rated output full soeed 3x0 75x4 5A 10 13 A select a SITOP power supply 10A Toz mot T maxat gearshaft K IPOSMO gear T POSMO gear Tmax at gearshaft Maximum torque at gearshaft Nm IPOSMO gear POSMO A gearbox ratio K Torque constant 0 04 Nm A 0 354 Ib in A Ngear POSMO POSMO A gearbox efficiency POSMO A POSMO A Z Gan Calculate the braking energy Whpr from the braking power Pp and the braking time tpr 1 For Wor ws gt A T POSMO mot Mgear POSMO fbr 2 IPOSMO gear Pre Braking Power W IPOSMO gear POSMO A gearbox ratio NPOSMO mot POSMO A motor efficiency 65 NgearPOSMO POSMO A gearbox efficiency lise Time while braking is power applied s SIMODRIVE POSMO A Engineering Information General requirements Regenerative feedback protection To determine the energy stor age capacity of the capacitor use the following equation The capacitor is sized large enough for one POSMO A when Wetorage Wor max H two or more POSMO A s are feeding back energy simultaneously into the same capacitor then the capacitor may be sized by us ing a coincidence factor CFpr Lo 1 Wees o Ws D SE Vi G C Capacitance pF Veg Voltage generated by POSMO A during braking 29 to 30 V Vsupply Supply voltage of power supply 24 V for braking similar to the one used for sizing the
232. sistor combination to be enabled via slide switch Isolation function With the resistor connected the outgoing bus is isolated Connected with insulation displacement techique for FastConnect system 9 pin sub D female connector 4 insulation displacement terminals for all FastConnect PROFIBUS cables except FC Process Cable Integrated resistor combination to be enabled via slide switch Isolation function With the resistor connected the outgoing bus is isolated Connected with insulation displacement techique for FastConnect system 9 pin sub D female connector 4 insulation displacement terminals for all FastConnect PROFIBUS cables except FC Process Cable Supply voltage to be supplied by DTE Current consumption Permissible ambient conditions e Operating temperature e Transportation storage temperature e Relative humidity Construction e Dimensions W x H x D in in mm e Weight 4 5 to 5 25 V DC Max 5 mA 13 F to 176 F 0 C to 60 C 32 F to 140 F 25 C to 80 C Max 75 at 77 F 25 C 2 86 x 0 63 x 1 34 72 7 x 16 x 34 approx 0 11 Ib 50 g 4 5 to 5 25 V DC Max 5 mA 13 F to 176 F 0 C to 60 C 32 F to 140 F 25 C to 80 C Max 75 at 77 F 25 C 0 59 x 2 24 x 1 54 15 x 57 x 39 approx 0 22 Ib 100 g PG female connector Degree of protection OBA50 no OBB50 yes IP 20 no IP 20 Siemens General Motion Co
233. tgoing direction traverse right holding brake 1FT60 82 1AF71 1TH1 1FT60 84 1AF71 1TH1 SIMODRIVE connecting elements signal cable length m 10 6FX40 02 2CF02 1BA0 XY Z Power cable preassembled 4 X 1 5 C e Connector size 1 e Connector size 1 5 dmax 10 4 mm length m 10 6FX40 02 5CA01 1BA0 6FX40 02 5CA21 1BA0 e Filter package and mains filter e Surge arrester for power supply gt 10 kW for internal and external cooling 16 kW contains HF commutating reactor 6SN11 11 0AA01 2BB0 6SN11 11 OAB00 0AA0 SIMODRIVE 611 universal digital closed loop control plug in unit connecting for resolver positioning or position setpoint interface for 1FT6 1FK6 1FE1 1FN1 2 1PH2 4 6 7 standard motors fitted for plug in option e 1 axis e 2 axes MOTION CONTROL with PROFIBUS DP synchronous norm slave up to 2 axes only for cyclic and acyclic data exchange upto 12 MBaud 6SN11 18 1NJ00 0AA1 6SN11 18 1NK00 0AA1 6SN11 14 ONB01 0AA0 SIMODRIVE 611 power module e 1 axis 8 A internal cooling motor rated current 1FT6 3A induction motor 3A e 2 axes 50 A internal cooling motor rated current 1FT6 18 A SIMODRIVE 611 infeed regenerative feedback module 16 21 kW stabilized with internal cooling mains contactor with break contact 6SN11 23 1AA00 0HA1 6SN11 23 1AB00 0CA1 6SN11 45 1BA01 0BA1 SIMODRIVE 611 shield connecting plate for internal cooling e Module
234. the slave uses the mas ter slave technique whereby the drives are always the slaves This allows extremely fast cyclic data transfer POSMO A uses the PPO type 1 Parameter Process Data Object data structure as defined by the PROFIBUS organization PQB 262 mains consistent Data from the drive PIB 256 PIB 257 PQB 263 Note e The PKW area must be transferred so it re PPOtype 1 PPO1 is structured ra E _ ENU cal Nr lar ERE as follows POSMO A PIW 258 IND Index Reserved IND reserved e 4 words for the parameter area PIW 260 PWE 1 parameter value PWE PKW parameter ID value I PIW 262 PWE This telegram part is used to ee parameter valne read and or write parameters PIB 262 PIB 263 SMC s080 and to read out faults Fig 6 96 Data transferred in the PKW area addresses for example only Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE POSMO A Engineering Information Communication e 2 words for the process qata SE PZD SE th Ge Control signals data to the drive words setpoints and status in paB264 mm formation and actual values PQW 264 Control word STW PQW 266 Select block number Start byte STB PQB 266 PQB 267 Status signals data to the drive PIB 264 PIB 265 rt Jj j j Jj Jj j j Jj j j PIW 264 Status word ZSW e deeg PIW 266 Actual block number C
235. tics are required at extremely low speeds under approx 5 rom SIMODRIVE 611 universal Engineering Information Technology Integration in SIMATIC automation systems The PC can be connected to the PLC via MPI always necessary for the initial setup or via PROFIBUS DP up to 12 Mbps PCMCIA card CP 5511 for note books or PCI card CP 5611 for Parameterizing and start up tool SimoCom U SIMATIC S7 300 CPU S7 315 2 DP desktops are required d SI Profibus DP3 module L a Setup exe a CP5511 With this technology the synchronization of axis via a PROFIBUS DP is available To SI ee a a talk PROFIBUS DP3 a PLC S7 315 2AF03 or 318 2AJO00 or newer is required The SIMODRIVE 611u has to have Firmware 02 05 9 shown in SimoComU Diagnostics Firm ware version or higher The use of the Totally Integrated Auto mation Software DRIVE ES Ba sic is recommended PROFIBUS DP GMC 5074 DP slave 611U DP slave 611U DP slave 611U Assumptions Assumptions Assumptions 2 axis board 1 axis board 2 axis board P0918 node address 15 P0918 node address 16 P0918 node address 17 Fig 6 84 Integration in SIMATIC automation systems Centralized option boards Siemens supplies scalable technology functions for Mo tion Control The SIMODRIVE 611 universal Designation Order No Properties PROFIBUS DP3 6SN11 14 ONB01 0AA0 e PROFIBUS
236. ting of the load motor torque during deceleration e The speed proportional travel curve is used to obtain the mean i motor speed as follows TMotup Tbr Mo Tbr G Tir load TH I mech Sign Thbr load TH Mm n mech Na pe el At 1 68 0 5 25 98 1 6 37 Nm Nmean 10 09 0 95 T 2865 2865 Lowering of the load motor torque during acceleration 06 2865 0 3 0 6 2 ii 2 7 2 736 7 rom i SIQN Ta load TH TMota down Tamot Tag Sad Tu mech Te _ I due to the symmetry of the travel curve the component for lifting is 168 05 25 981 ee 408 Nm multiplied by 2 e Lowering of the load motor torque during deceleration mech ae i T Mot br down Tor Mot Tora t Thrioad T TH 168 0 5 25 98 1 Ge 12 Nm The motor curve can be determined with the help of the values calculated for the motor torque Fig 6 18 Fig 6 19 Torque characteristic for lifting and lowering S1 curve for the 1FT6082 8AF7 The calculated effective motor torque at Nmean IS below the S1 curve The motor is therefore suitable Siemens General Motion Control Catalog Part 3 2001 die SIMODRIVE 611 universal Engineering Information Dimensioning of the power section and drive Calculating example 5 Cooling methods For this application internal cooling for all modules is chosen 6 Configuration of the drive modul
237. tion order code standard or requirement which requires any change hereunder shall entitle Seller to an eq uitable adjustment in the prices and any time of performance Siemens General Motion Control Catalog Part 3 2001 Overview P Comparison between SIMOVERT MASTERDRIVES MC SIMODRIVE 611 universal and SIMODRIVE POSMO A Feature SIMOVERT SIMODRIVE SIMODRIVE MASTERDRIVES MC 611 universal POSMO A AC AC Yes N A N A DC AC Yes Yes ice Output range 0 75 335 HP 0 55 250 kW 1 5 163 HP 1 1 120 kW 0 1 HP 75 W Voltage ratings 360 460 V 15 400 460 V 6 10 24 V DC 20 Frequency range Output frequency capability Max output voltage 50 60 Hz 6 O 400 Hz 86 of input voltage AC 64 of input voltage DC SU O0 Giza a 7 O 1400 Hz 86 of input voltage AC N A N A N A Ambient temperature rating Overload capability Inverter efficiency Gearboxes Motors which can be connected 104 F 40 C Compact amp CHASSIS EE Compact PLUS With derating up to 122 F 50 C 160 x Rated output current Zn for 30 s Cycle time 300 s Or 300 x Rated output current Jn for 250 ms on Compact PLUS Cycle time 1 s 96 98 Compact amp CHASSIS 93 96 Compact PLUS N A SIEMENS synchronous servo motors e g 1FT6 1FK6 SIEMENS asynchronous servo motors e g 1PH SIEMENS induction motors e g I
238. to return a defective part to Siemens Energy amp Auto mation Please make sure to follow these instructions Parts sent back to Siemens E amp A not using the procedures outlined below may cause your warranty to be voided or improper credit to be issued Defective part 1 Call 800 241 4453 and ask for Drives Technical Service or you may wish to send a fax with the following information to 770 740 3396 a Company Name lb Part Number s of item s you wish to return c Serial Number and Model Number d Original P O Number or Siemens E amp A Sales Order Number Reason for Return failure symptom if appli cable 2 If you have an emergency e g your equipment is down and the warranty can be vali dated commercially i e the shipping or installation date falls within the warranty peri od we will ship a replace ment part to you next day air or next flight out at no charge conditional on a technical val idation of the warranty once the defective item is received in our repair department Please note however that a conditional 30 day purchase order for warranty replace ment is required prior to ship ment of any part Should you fail to return the defective part within thirty 30 days upon in structions from your Sales or Customer Service Represen tative you will be invoiced in full for the replacement part Siemens General Motion Control Catalog Part 3 2001 RUN FLAIR F dm fm Fil
239. tude ft m Internal pulse resistor Upper threshold 644 V 670 V 744 V DC Lower threshold 618 V 640 V 718 V DC Load class Continuous power Pp 0 3 kW 0 3 kW 1 5 kw 0 2 kW Short time power rating Pmax 25 kW 25 kW 10 kW Cycle time 10s Overload duration 0 6s 0 12s 0 2s Peak rating Emax 7 5 kWs 180 kWs 7 5 kWs 13 5 kWs Siemens General Motion Control Catalog Part 3 2001 25 SIMODRIVE 611 universal Technical Data General technical data SIMODRIVE POSMO A HE commutating reactors supply voltage 400 480 V 3 phase AC Supply voltage 400 V 3 phase AC 10 to 480 V 3 phase AC 6 10 Frequency 50 60 Hz 10 Degree of protection IP OO in accordance with DIN EN 60 529 IEC 60 529 Humidity classification according to Cl 3K5 condensation and icing excluded DIN EN 60 721 3 3 Low air temperature 32 F 0 C Permissible ambient temperature e Operation 13 F to 104 F 25 C to 40 C up to 131 F 55 C with derating e Storage and transport 13 F to 176 F 25 C to 80 C ic Mains filters Supply voltage 400 V 3 phase AC 10 or 415 V 3 phase AC 10 TN network Frequency 50 60 Hz 10 Degree of protection IP 20 according to DIN EN 60 529 IEC 60 529 Humidity classification according to Cl 3K5 condensation and icing excluded DIN EN 60 721 3 3 Low air temperature 32 F 0 C Permissible ambient temperature
240. ui DuuouuOw e uorepnojeo Buunp sAieGHoeu sof jue ynsas J L e 000 02 gt 00h zuonezijin Buryeig lt npoui p Jul JO UU gt uo ezin yul Od lt iL Iq l Ul puno sue Song eyep p nb y JO Ily 0 lt 9g snw sjulod Duef Juelnsey 0 lt q snw Sjulod DIUOIJOBJO JUBIINSOY vd LOVE LLNS9 JNPON SOY pesind LVdO LOdVl El LE NS9 npol SOY pesind LVJO0 00YY c LLNS9 QINDO SAU SIXV L LVJO0 00YY c LLNS9 JNPON SAU SIXV L LVVO LOOVE cl LENSO npo BULO OUO paioubl s sAoge wo uens Hulpulewes Auy ainpow Buiiolluoui y Aq p piAo1d anjea out YIM p nunuos MOU SI uonejnajes 1lue ns i y p sn s jnpow Buuiolluoui e UYU 91ON L npouu Duuouuou y JO 1uBii y 0 p 1e5ol lIeS5Iis ud q mou snw s jnpow 1u nb sqns je pue npoui Ap UNI u L uollisod si u pa e20 lIeS s ud oq snw pue p nb s jnpow Buiiolououi e A 1eB u aw 1luep lns i ou JO nI BA y ou s SIoN Ze Zell J Jl Je AE af dF LV30 00VV c LLNS9 QINDO SAU SIXV L LVJO 00YY c LLNS9 066 066 0 Le QINDO SAU SIXV L VA0 O08El S7 L LNS9 0 0627 00002 L lnpolN p lul OI 47 47 uoleziinn UOI eZ 47 In 6uneig npoui pseu JO ywl QioedeO Ayoeded vu Od jue INseY Ayoeded vu Od s nb y s uiod Dune onal wes S UIOd OS uo129 3 ed ajnpow
241. uideline 89 392 EC Approvals Pollution degree Overvoltage category Degree of protection EMC product standard EN 55 011 for variable speed drives Safety category 3 according to Y54 1 UL CSA EN CUL Pollution degree 2 in accordance with EN 50 178 moisture condensation not permissible Category Ill to DIN VDE 0110 Part 2 To EN 60 529 IP 20 Insulation test voltage 2 5 kV Shock protection Impact load Radio interference e Standard e Options Acceleration 160 93 ft s 49 05 m s for 11 ms according to EN 60 068 2 27 IEC 68 Part 2 27 To EN 61 800 3 No radio interference suppression Radio interference suppression filter for Class B1 or A1 in accordance with EN 55 011 Vibration stress e Acceleration To DIN IEC 68 2 6 32 ft s 9 8 ms 2 in accordance to EN 60 068 2 6 with constant deflection of 0 075 mm in the frequency range 10 Hz to 58 Hz Environmental conditions to DIN EN 60 721 3 3 Climate 3K5 Cooling type Permissible ambient and cooling medium temperature e During operation e During storage and transport Forced air cooling with integral fan Externally cooled by blower or by external duct HOP 5 16 LOA JE C 170 90 gt ii pO 7 O Installation altitude Permissible moisture conditions 1 Applicable to power modules only when lt 3281 ft 1000 m above sea level Relative humidity lt 95 during operation moisture condensation not permissible 2 With derat
242. umentation Si General documentation E Manufacturer Service a Electronic documentation The documentation for the units infeed modules power modules plug in units system components and options is supplied in German English with the products which have been ordered SIMODRIVE documentation is structured as follows These are used for selection and preliminary engineering information General Motion Control Catalog Part 2 1999 Catalog for High Performance Motors and Accessories ke f e General documentatio General Motion Control Catalog Part 3 2001 Catalog for SIMODRIVE 611 U and SIMODRIVE POSMO A e Manufacturer Service docu mentation e Electronic documentation documentation This documentation addresses machine OEMs and service personnel who wish to use SIMODRIVE 611 universal with standard rotating motors in the speed torque setpoint mode Description of Functions SIMODRIVE 611 universal This documentation addresses machine OEMs and service personnel who wish to use SIMODRIVE 611 universal This function description pro vides detailed information on the functionality of the SIMODRIVE 611 universal control board Planning Guide SIMODRIVE 611 This guide aids in the planning of an application and gives you detailed technical information for the SIMODRIVE 611 univer sal User Manual POSMO A This documentation addresses machine OEMs and service p
243. up to a rated output of 37 3 kW May only be connected to line supplies with a maximum short circuit Current of 5 kA RMS sym metrical for a 480 V AC line sup ply voltage Infeed units up to a rated output of 39 kW May only be connected to line supplies with a maximum short circuit current of 10 kA RMS sym metrical for a 480 V AC line sup ply voltage Example TN C line supply network Connection types It is possible to connect the drive converter directly to a TN line supply network for 3 ph 400 V Single line diagram direct connection TN C supply with auto transformer Single line diagram direct connection to a TN C supply Line supply transformer for the plant Fig 6 81 Commutating reactor En GMC 5052 L3 L3 Commutating reactor eee GMC 5053 Line supply network transformer for the plant Single line diagram TN C line supply networks 1 480 V direct connection is only possible in con junction with the following power modules Order No 6SN11 20 10000 0001 and I RF modules Order No 6SN11 40 100000 0001 For motors with shaft height lt 100 Utilization up to max 60 K temperature values acc to the General Motion Control Catalog Part 2 Please observe the Engineering Manual for Motors Siemens General Motion Control Catalog Part 3 2001 AC 3 ph 415 V AC 3 ph 480 V AC For other voltage levels it is possible to connect the drive c
244. ust be used 20 0 oe 0 3281 6562 9843 13124 16405 Installation altitude ft m 1000 2000 3000 4000 5000 Fig 6 51 Example Caution Ph Pse and Pmax must be de rated in the same way Infeed module I RF 16 kW gt Ph altitude XH Ph 1000 m 100 83 16 kW 100 13 28 kW installation altitude 2000 m gt Ph altitude XH Pre 1000 m 100 83 21 KW 100 17 43 kW from Table X4 83 gt Pray altitude XH Fons 1000 m 100 83 SKW T00 29 05 kW Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE 611 universal Engineering Information Dimensioning of the power module Overload capability The power modules can be Rated load duty cycles overloaded for a shorttime up to Imax The duration of the over load is dependent on the oper ating condition of the module The necessary times are ob tained from the overload Typical of synchronous servomotors diagrams 1 DEN jee pe E Definition of the currents ee The sinusoidal currents are ie e RMS values E 0 25s I continuous current 5 e current for max 4 min 10s for S6 duty cycle Imax peak current Definition of the powers Fig 6 52 Peak current load duty cycle with pre loading condition Pig total module power loss PVpipe Power loss which can be dissipated through pipe cooling N Dua power loss which can be dissipated through external cooling Duc power loss which is not diss
245. ve the characteristic data V 31 VDC MAX 2000 A e g SIOV S20K25 from EPCOS htto www usa epcos com When using the Power Man agement Module PMM the varistor is not necessary since it is part of the PMM Fig 6 89 SIMODRIVE POSMO A Control electronics PROFIBUS DP master e g SIMATIC S7 300 DP PROFIBUS DP Cables refer to chapter 3 External 24 V supply e g SITOP for e Electronics Note optional If the electronics is supplied separately SIMODRIVE POSMO A Engineering Information System overview and requirements HTU IC Checkback signal e g BERO optional Programming device PG e g PG 740 II Control signal e g relay optional Continue to the 24 V power supply of the next SIMODRIVE POSMO A Connection cover SIMODRIVE POSMO A removable Gearbox Power bus Cables refer to chapter 3 EE Power Management S Module DC PMM PROFIBUS 3 Sne nore Motor Internal putsed resistor for braking Electronics and Power electronics P External 24 V supply for Power electronics Ze SITOP power Regulated power supply module external PS then the power electronics can be powered up powered down Indepen and dently of the electronics power supply Fig 6 90 System overview e When using a contactor in the 24 V load power supply before the bus contactor
246. vided or the feedback power must be re duced by prolonging the brak ing times Subject to certain conditions several pulsed resistor modules can be connected in parallel The maximum number of pulsed resistor modules depends on the DC link capacitance of the drive configuration in question One pulsed resistor module can be installed for every full 500 uF of DC link regenerative capaci tance 2 Unregulated non regenerative unit Only the DC link capacitance of the coupled power modules or special modules need to be tak en into consideration for those O I modules that already con tain a pulsed resistor unit If the pulsed resistor unit can be switched off the internal DC ca pacitance can be included in determining the dimensions of the pulsed resistor module As regards the braking opera tion of the motors check that the energy fed back to the DC link does not exceed the per missible peak load capability of the feedback converter e Braking resistor selection The selection of the braking resistor for one or more axes depends on the following cri teria 9 Selection of other components e Transformers It is possible to connect the drive converter directly to a grounded TN line supply net work for 3 ph 380 to 480 V AC For other voltages or other supply networks a transformer is required e Commutating reactors HF commutating reactors are required for all infeed modules with the exception
247. voltage of 600 V DC or 625 V DC with block current load ing on the network Unregulated control with link voltage of 490 V DC 400 V in the case of 3 phase AC with and without regenera tive feedback to the system Direct operation on 480 V AC 3 phase 6 10 TN systems 50 Hz 60 Hz with open loop control link volt age of 680 V DC with regen erative feedback SIMODRIVE 411 universal SIMODRIVE 611 universal Engineering Information System components Infeed modules and Power modules EI Unregulated control infeed O I aka U E module non regenerative Fig 6 29 10 kW O I aka U E module internal external cooling Application e Machines with few or short braking cycles low braking energy e Operation on networks from SK mains Pno 30 SK Mains short circuit power Po Rated power of Ol module e Drive groups with limited dy namic demands Unregulated control infeed mod ules are available for low out puts These modules up to 10 kW contain the commutation reactor and a pulsed resistor which converts the braking energy of the drive modules into heat With maximum capacity utilization of the pulsed resistor gt 200 W a thermally conduc tive cover No 6SN11 62 OBAO1 OAAO must be used in order to keep the heat away from the modules located above The commutation reactor and the pulsed resistors must be separately ordered and installed for the 28 kW OI m
248. ws Domestic Those products which are man ufactured and or inventoried in North America International Those products which are not inventoried in North America As a standard we are referring to domestic products and spares If your product or spare does not fall into the domestic category please see the page marked Siemens International Services K The Siemens commitment to customer satisfaction Our customer service objective Meet our customers needs and expectations and add value to our services through 1 Prompt reliable service and information 2 Availability of key personnel to quickly resolve problems 3 Effective and efficient utiliza tion of all resources to build a trusting relationship with our customers Our standards of service 1 Process quotations within 24 hours with the exception of blanket international and custom quotations 2 Enter sales orders within 24 hours of receipt 3 Return phone calls within one hour of receipt 4 Make every effort to expedite an order at a customer s request 5 Issue credit memos within ten days of receipt of material 6 Issue invoices within 48 hours Standard Siemens Energy amp Automation warranty Siemens E amp A warrants that on the date of shipment to the Pur chaser the goods will be of the kind and quality described in the initial contract merchant able and free of defects in workmanship and materia
249. x ratio 36 6SN21 32 1CR11 1BA0 wel POSMO A Engineering Information Current Torque Speed curves for POSMO A 75 W 10 Temc 5092 E 2x Overload En 12 8 H10 z 3 O 6 8 4 6 di 2 F2 0 0 0 89 178 267 356 444 533 622 711rpm 800 Speed Fig 6 110 POSMO A 75 W PG Gearbox ratio 4 5 6SN21 32 1BC11 1BAO 10 Temc 5004 J ex Overload 50 Ib in O 0 20 40 59 79 99 119 EI 158rpm 178 Speed Fig 6 112 POSMO A 75 W PG Gearbox ratio 20 25 6SN21 32 1CK11 1BAO 10 TGMC 5096 2k Overload Current CO 0 8 16 24 32 40 48 56 64 rpm 72 Speed Fig 6 114 POSMO A 75 W PG Gearbox ratio 50 6SN21 32 1CU11 1BA0 Siemens General Motion Control Catalog Part 3 2001 SIMODRIVE POSMO A Engineering Information Current Torque Speed curves for POSMO A 75 W ch lt Q P a Ee SS 2x Overload 250 Ib in 8 5 0 3 6 10 13 16 I9 Fig 6 115 POSMO A 75 W PG Gearbox ratio 126 26 6SN21 32 1DE11 1BA0 T N z Torque 150 100 22 25 rpm 29 Speed 0 80 160 240 320 400 480 Fig 6 117 POSMO A 75 W SG80 Worm gear 5 6SN21 32 1KD11 1BA0 6 86 10 GMG5101 Ve 2x Overload o in S O gd 560 640rpm 720 Speed Siemens General Motion Control Catalog Part 3 2001 10 GMC 5100 Ib in S 300 va eb
250. y International warranty Warranty for international prod ucts Spare parts and repairs are covered under the same policy as our domestic prod ucts a Optional warranties Extended warranty Drive Products offers an ex tended warranty for all pro ducts sold The extended war ranty of 12 months is SIMODRIVE 611 universal and POSMO A Overview Customer service offered with a surcharge of 5 Siemens technical services Siemens repairs amp returns of the net price of the product This extended warranty offer is only available if ordered prior to time of original shipment from Siemens Months from Standard Extended warranty warranty installation 12 24 manufacturing 18 30 of net 0 5 Deferred warranty Siemens also offers a Deferred Warranty for all products sold Commissioning must also be purchased to inspect the con dition of the drive and super vise the drive start up This deferred warranty offer is only available if ordered prior to time of original shipment from siemens The deferred warranty is offered for those applications that will have a delayed installation peri od but only require 12 months from the date of commissioning The chart below is a listing of the warranty periods and fees for the deferred warranty and the extended warranty pro grams Months from Standard 6 month 12 month warranty deferred deferred warranty warranty installati

Download Pdf Manuals

Related Search

Related Contents

取扱説明書  Manuel d`Utilisation  BH-2063beam User manual（PDF Format）  PCI-600 Manual de Operacion (Español)  Doro 317ci  Samsung Galaxy K Zoom Kasutusjuhend  iP Viewer取扱説明書 バージョン1.0  mito руководство пользователя (it-en-fr-de-es-ru)  Manuel d`utilisation Français Docking Entertainment System  Hampton Bay 16164 Instructions / Assembly  

Copyright © All rights reserved. Failed to retrieve file