PULSFOG K4
Contents
1. 414 4 415 4 416 4 417 4 418 4 419 4 420 4 423 4 500 4 502 4 503 4 503a 4 504 4 504a 4 508 4 7980 4 7980a 4 8583c 4 8583 4 8583b 4 s301 4 5302 venting screw float right 220 mm transparant transparant hose for carburator left from pressure valve to Y piece 75 mm transparant hose for carburator middle from pressure valve to Y piece 45 mm transparant hose from Y piece to T piece 45 mm transparant hose from T piece to nipple pressure fluid tank transparant hose from carburator right to pressure valve 45 mm transparant hose from pressure valve carburator right to pressure nipple BIO tank transparant hose carburator right to stabalizing valve 420 mm transparant hose from stabalizing valave to automat 45 mm transparant hose from float right to fuel spreader 190 mm transparant hose from fuel supply to Y piece 70 mm transparant hose from Y piece to float right 110 mm transparant hose from Y piece to black fuel valve 45mm transparant hose from black fuel valve to float left 45 mm transparant hose from compressor 12 V to block valve 300 mm transparant hose from block valve to carburator ring left 90 mm transparant hose from from block valve to black fuel valve 110 mm transparant hose from black fuel valve to float left 90 mm transparant hose from block valve to startnozzle carburator left 45 mm air hose 300 mm hose VITON for fog tap 60 mm automat follow on ring automatrod above 90 mm automatrod atstang b2. black 4 44 connecting nipple air pressure M8 Operator s manual Pulsfog K4 Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 R4 445 4 46 4 46 4 47 4 47 4 48 4 49 4 50 4 50a 4 5 4 53 4 54 4 56 4 57 4 58 4 59 4 60 4 61 4 62 4 63 1 4 63a 1 4 63b 1 4 63 2 4 63a 2 4 63b 2 4 63 3 4 63a 3 4 63b 3 4 66 4 67 4 68 4 68a 4 70 connectiong nipple 2 outputs fluid hose for adapter Viton 2m cylinderplate screw 3 9 x 9 5 cooling jacket air hose for adapter transparent 2m gummy cap for spark plug wire startbutton cover plate for fog taps connection for fog tap cover plate spacer for compressor suspension 50 mm M5 inside M5 outside hexagonal screw for fog tap connection hexagonal screw M6 x 45 for connection of automat spacer 28 mm for connection of fog tap linchpin for auomat rod electric cable holder flangehead screw M5 x 40 for holder holder for fluid pipe hexagonal screw M6 x 100 for plastic clips hexagonal screw M6 x 10 carburetor left complete with cap long adjustable screw mixing sprinkler with ring startcarburetor without cap left mixing sprinkler with ring R4 long adjustable screw startcarburator exposed left carburator right with cap long adjustable screw mixing sprinkler spacer without ring carburator right without cap long adjustable screw mixing sprinkler spacer carburator exposed right carburator middle short adjustable screw cap mixing sprin
3. for approximately 10 20 seconds blows carburetor clean After that repeat starting sequence as described above 4 Open both of the adjustable notches evenly till the machine runs stationairy with deep humming tones The machine should not run with high humming tones but with low ones and sometimes you should hear little explosions 55 If necessary tune with adjustable notch 3 on the carburetor pic 9 C Fogging Let the machine warm up a bit first and then start fogging after approximately 1 minute l First open the Bio Fog tab upper water tab pic 6 2 The Bio Fog tab stays open when the machine runs with full power 3 After some seconds you open the fog tap lower spray fluid tap pic 6 The pressure manometer on the machine has to indicate 0 3 till 0 5 bar depending on the amount of fluid that is 1n the tanks If that is the case the machine fogs on it s maximum power If the pressure runs up from 0 4 bar and the machine is running with a high tone again then the junction with the fluid tank or the pressure tubes on other places are not connected properly When both of the fogging tabs are opened and the machine starts to fog both the adjustable notches have to be opened further equally till the deep powerful humming tone is established D Quitting 1 Close the fogging tab 5 fluid tab with your hands pic 6 2 Close the fogging tab 4 water tab with your hands after 20 30 seconds pic 6 3 Turn both adjustab
4. red fluidpipe nut on sprinkler 150 mm hose VITON red fluidpipe nut on sprinkler 90 mm support sping support spring 20 Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 4 143 hose VITON red for fog tap 250 mm 4 149a dosage sprinkler BIO 4 149b dosage springkler fluid agent 4 150 copper sealing ring 8x 12x 1 4 151 sprinkler 71 mm 4 152a spacer tube NIRO 4 152 spacer tube 10 mm for carburator 4 63 2 and 4 63 3 and fog tap holder 4 153 copper sealing ring 10x 14x 1 4 165 fuel tank 20 liter 4 165a venting screw 4 165b compression spring for venting screw 4 165c linch pin for venting screw 4 175 nut M8 4 183 ignition device 4 183a hexagonal screw plastic M5 x 30 4 186 sparking plug 4 201 knurled ring 5 4 209a sparking plug pin 4 209b sparking plug cable 4 226 spacer tube for automat 4 227 spcer tube Ms 4 229 screw M6 x 70 4 230 wood square package 4 231 chain 4 23 a spring plug 4 233 plastic connector 4 234 hexagonal screw M6x30 NIRO 4 235 cilinder head screw M4x10 4 235a nut M4 4 235b ring with tongue R5 4 277b fluid tank 30 liter 4 277c fluid tank 60 liter 4 302 sealing for fog tap TEFLON 4 308 nut MS self locking 4 309 hexaxongal screw M5 x 40 for fixing manometer 4 323 screw M5 x 20 21 Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 4 401 4 402 4 403 4 404 4 405 4 406 4 407 650 mm 4 408 4 409 4 410 4 411 4 412 4 413 4
5. the six sided nuts on the three carburetors pic 1 Check this thoroughly after the first time you used the device Check if all fuel lines are attached correctly and if necessary tighten the tube holders Tighten the carburetor caps on all three carburetors Check if all sprayers are attached and tightened Check this thoroughly after the first time you used the device If the fuel tank is full check if the prescribed junction 1s closed properly Immediately remove dust and dirt from the joining otherwise there will be interruptions in the fuel supply Besides a loose tube causes fire hazard pic 3 and 4 Before the first time you use the device the air flow out of the manometer has to be opened Open the door with the manometer On top of the manometer is a rubber cap with a tip Cut off this tip to let air into the manometer backside of manometer Directions on starting A Preparation l 9o S Qgiopn ce DS 11 12 13 14 15 16 17 Attach the filled fuel tank to the machine pic 2 fasten and then attach fuel tube pic 3 and 4 Make sure the fuel tank has been filled for at least 3 4 with fuel Turn the air supply notch at the tank closure at least 5 times to the left pic 5 Open fuel tap pic 5 Make sure that if the machine turns to the left or the right it can not flip over with it s cart Hook up 12V battery Fill Bio tank 1 30 60 or 100 liter with water Close the central closure Br
6. 4 Fluid tab and air supply 5 Fluid tab water tab and air supply Pic 7 4 Radius pipes and 4 sprayers lying facing each other for fluid supply Check before each usage if they are tight Facing sprayers always have to be the same size Pic 27 1 2 Radius pipes and 2 sprayers lying facing each other Bio edition normally for water supply Check if they are tight before each usage Facing sprayers always have to be the same size Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 Pic 8 Open the adjustable notch on the right 2 in the starting position white field on red arrow 2 Push starting button and at the same time slowly turn the adjustable notch 1 till the machine starts Slowly turn both notches further till the machine runs with powerful deep tones Pic 9 Adjustable notch for carburetor 3 lower middle carburetor This adjustable notch 3 is only used with the first usage of the machine Pic 10 Cap on the carburetor If the carburetor is over greasy then take of the spark plug lighter take of carburetor cap and remove the superfluous fuel with a cloth and let it dry After that repeat the starting procedure Never start the machine without the screw cap on the carburetor This causes a shooting flame Pic 11 Recognize the ignition with the 6 sided head screw To prevent turning we placed a pin there Attach the mass cable to the 6 sided screw for the carburetor Frans V
7. Frans Veugen Bedrijfshygi ne BV Pannenweg 329 6031 RK Nederweert NL info fransveugen nl PULSFOG K4 Operator s manual English June 2004 version 3 3 Read this operation manual thoroughly before use Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 Contents NOTICE INTRODUCTION TECHNICAL DATA SAFETY PRECAUTION and INJURY PREVENTION USER S MANUAL STARTING DIRECTIONS ON STARTING A Preparation B Starting C Fogging D Quitting E In General GRAPHIC EXPLANATION of the MACHINE ELECTRIC IGNITION SCHEDULE CARBURETOR and FLOAT CROSS SECTION of MEMBRANE FLOAT AIR SUPPLY SCHEDULE PARTLIST MEMBRANE FLOAT PARTLIST Safety instructions and accident prevention QVO ON OW tA tA tA 12 14 16 17 18 24 25 Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 HAVE YOUR MACHINE CHECKED AND INSPECTED BY A SPECIALIST ONCE A YEAR Notice The information in this operator s manual can be altered without any previous notice No rights can be derived from this Operator s manual Frans Veugen Bedrijfshygiene BV can not be held responsible for any damage or injuries that are the result of misuse or use that does not correspond with the instructions in this operators manual Introduction The Pulsfog K4 is a thermal fogging machine In the combustion chamber the fluid that is to be fogged is transformed into fog The machine works according to the jet motor principle and has self combus
8. achine suddenly turns off e Never refill the fuel tank with fuel when the engine is still hot e Never fill the fluid tank with fuel e Never smoke or use open fire when working with flammable fluids or working with the device e Always take off the sparking plug cap and open the lid of the batteries when the carburator will be opened e Do not use the fogging device in rooms where dust explosions can occur or where a lot of dust is in the air e Do not use fluids with a flash point lower than 75 C e When fogging fluids of which the combustion temperature is higher then 75 degrees Celsius only use fogging equipment that provides an automatic turn off system of the fogging fluid or the machine has to have a double cooling jacket e When fogging flammable fluids with a Pulsfog fogging machine you can only use the so called O types or the BIO type which has a separate water injection e Never fog more then 2 5 liters of a flammable fluid or a fluid on water base with less then 50 water per 1000 m3 space e Do not fog with flammable fluids in a pipe or tunnel without ventilation explosion hazard An exception is the Pulsfog BIO type that has a separated water injection HAVE YOUR MACHINE CHECKED AND INSPECTED BY A SPECIALIST ONCE A YEAR 25
9. elow 90 mm nut M4 nut M4 self locking screw M4 x 30 for adjusting automatrod fuel valve red exposed fuel valve gray red with hoses fuel valve black pressure valve green gray venting valve gray gray block valve blue blue startnozzle 22 Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 23 Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 MEMBRANE FLOAT PARTLIST NO NAME NUMBER l Floor l 2 cover piece 1 3 cilinderhead screw M3 x16 DIN 912 4 4 valve cone 1 5 sealing ring 10 14 1 Fi 1 6 lock screw M10 x 1 1 7 hose spout MS 2 8 pressure spring 4 2 x 12 7 1 9 cilinder pin 2 x 10 2 10 membrane M 149 l 11 cilinder pin 2 x 10 1 12 pipe bend 90 6 x 1 0 M6 1 13 hexagonal headscrew M6 x 10 DIN 931 Niro 2 14 knurled ring A 6 DIN 6797 2 24 Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 Safety instructions and accident prevention Important Read understand and respect the following safety instructions before you start working with the device Ignorance of these instructions can cause fire hazard and burn down buildings Before one starts fogging with the device the user should have read this manual attentively e Always check if the machine is functional when running stationary before you actually start fogging e Never have the device running without attendance The operator must always be able to close the fluid lever in a case that the m
10. eugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 10 Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 Electric ignition scheme 209a connector block resistor achterkant manometer 2 compressors parallel connected block valve Pos Nummer Omschrijving Order nummer 183 Ignition device 900 211 01 186 Sparking plug M14 x 1 25 EA 1 1 mm 900 212 00 207 Fillister head screw M5 x 6 999 001 07 209 Tooth lock washer A5 DIN 6797 997 006 03 209a Spark plug cap 900 211 02 226 Hexagon screw M5 x 30 DIN 931 999 004 04 Operator s manual Pulsfog K4 Frans Veugen Bedrijfshygi ne BV TT U D D 13 Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 Carburateur en vlotter 1 2 CS 4 103b 4 103c 9 U 4 103a Never start the machine without a carburetor cap on the carburetor This yields a blowtorch 14 Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 67 67 Carburetor and float 2 2 76 76 67 7980 7980 080 7980 76 66 ege 7980 94 80a 96y Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 Cross Section of membrane float 6 IZ Uu mg SEH 8 um x rh KINN SNE SEN ff 7 WZ l Ai A 11 P
11. ing the junction with normal tube plastic tube and single searcher through the little hole and close with the tank lid Attach pressure tube black rubber tube to the air column Attach water tube without subscript to the water connection subscript water pic 6 Fill fluid tank 22 with the desired concentrate of the fluid that is going to be fogged use funnel with the sieve Close central closure Bring the junction with normal tube plastic tube and single searcher through the little hole and close with the tank lid Attach pressure tube black rubber tube to the air column subscript air solution pic 6 Attach spray fluid tube without subscript to the spray fluid column subscript middle pic 6 Place both tanks on the same level as the machine Secure all the tubes from both tanks to the machine so they do not pinch off touch any hot parts of the machine get any currency while fogging The setup and filling of the tanks has to be done before you start the machine Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 B Starting I Put on ear protection 2 Open the right adjustable notch 2 till it is in starting position white field on red arrow pic 8 3 Push start button and slowly open at the same time the adjustable notch on the left 1 till the machine starts If it does not start carburetor could be greasy close adjustable notch on the left and hold down the start button
12. kler without ring with spacer carburator middle with short adjustable screw mixing sprinkler with spacer without ring without cap carburator exposed middle fuelnozzle 10 banjobolt carburatorcap with startnozzle left carburatorcap without startnozzle right and middle holderplate Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 4 72 4 73 4 74 4 75 4 78 4 80 4 80a 4 81 4 82 4 83 4 83a 4 84 4 85 4 86 4 91 4 92 4 94 4 97 4 97a 4 103d 4 103x 4 103z 4 103c 4 103b 4 104 4 110 4 11a 4 111 4 120 4 120a 4 122a 4 122b 4 122y 4 124 4 129 4 41a membrane membrane nut carburatorcap follow ring nut M6 self locking carburator packing ball snap lock 2 5 gr manifold float K4 copper sealing ring 12 x 16 x 1 mm pin for float fastener manometer cap for fixing manometer knurled ring 8 adjustement plate for automat spring for sprinkler cover hexagonal screw M16x18 with spline for carburator cap knurled ring 6 hose coupling Norma 8 hose coupling Norma 9 hose coupling Norma 10 adjusting screw long left and right adjusting screw long left and right incl incl 0 ring 4 110 adjusting screw short middle incl incl O ring 4 110 adjusting screw pin screw spacer disk adjustable O ring hexagonal nut 40 mm for spinkler nut vor carburator R6 fog tap for BIO fog tap for fluid fluid pipe BIO short fluid pipe fogging agent long hose VITON
13. le notches to the right till the machine stops 4 Release the pressure from the Bio tank and the fluid tank 5 If you pauze for a longer time periode close the head fuel tab pic 3 6 If possible clean the fluid tank after every use E In General After long usage and when the machine is strongly heated let the machine cool off before starting it again This makes the starting easier and more certain Never refill a hot machine with fuel BURNING HAZARD Always keep the safety precautions in mind Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 Graphic explanation machine Pic 1 Tighten 9 sided notches and check manometer Pic 2 Hang the fuel tank with the tree pins in the designated holes Pic 3 and 4 Click the fuel tube junction on the fuel supply on the machine The speed junction is self closing In unclosed condition there can be no fuel leakage The fuel tab is closed lt To lock push straight on nipple Fuel hose Nipple fuel tap to tank nl To unlock turn clockwise Fuel hose Nipple fuel tap to tank e rb and then counterclockwise Fuel hose to tank Nipple fuel tap cc B Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 Pic 5 If the fuel tube is attached the fuel tab can be opened Pic 6 Backside of the machine 1 Fuel tank with speed junction 2 Fuel tab 3 Cable for battery
14. os No Definition Order no 80 Membrane floater complete 923 380 00 80 1 Floater underside 923 381 00 80 2 Floater upside 923 382 00 80 3 Screw M3 x 20 DIN 84 999 001 02 80 4 Valve conical 923 380 01 80 5 Blockage ring 10 14 1 Fi 993 002 02 80 6 Bolt M10 x 1 923 380 02 80 8 Pressure spring 4 2 x 12 7 923 380 03 80 10 Diaphragm M149 923 380 04 80 11 Parallel pin 2x12 923 380 05 Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 Airsupply scheme compressor 4 83 4410 2 m 422 8 4 418 4 423 4 420 4 97 Ke Frans Veugen Bedrijfshygi ne BV Partlist Pulsfog K4 Ordernumber Name 4 1 Frame carrier 4 2 frontplate 4 2a frontplate Reinzit 4 3 cover 4 4 left door with hole manometer 4 4a linchpin 4 4b screw M3 4 4 securing nut M3 4 5 right door 4 6 backside 4 7 heatshield 4 10 fixing clamp large 120 140 mm 4 11 fixing clamp small 90 110 mm 4 12 cover plate with one hole short 4 13 cover plate with two holes long 4 14 clamping disk used as tooth profile disk 4 30 hollow scew for fuel tank 4 31 resonator 4 3la nutRI2 4 32 elbow piece EO 4 33 coupling piece with hose nipple 4 34 nippel for coupling 4 35 fuel tap 4 36 Y piece exposed 4 37 T piece exposed 4 38 level control left 1 output 4 39 level control right 2 outputs 4 40 fuel splitter 4 4 compressor 12 V 4 Ala hose nipple 90 12 V compressor 4 42 1 battery clamp 1 x red 4 42 2 battery clamp 1 x
15. tion The K4 is the biggest machine of the thermal fogging machine line of Pulsfog The big capacity makes sure that a fog range of 120 meters can be established The K4 has a capacity that can vary from 60 till 150 Itr h These values are dependent on the environment the used fluid and the size of the sprayers Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 Technical Data Weight 45 kg Material completely stainless steel 2 mm Power 125 HP 79200 Kcal h Volume combustion chambers 3 liters Fog range low cultivation 120 meters Capacity 60 150 Itr h Capacity of fuel tank 20 Itr tank is removable 2 fluid tanks 2 x 30 ltr Electric ignition 12 volts 6 sprayers 3 carburetors Bio system 2 separated fluid lines Safety precautions and injury prevention Important Read understand and respect the following safety precautions before you start working with the machine Not respecting these safety rules can lead to a fire accident The operators manual has to be thoroughly read by the user before he she starts fogging with the machine e Always check if the machine is functional when running stationary before you actually start fogging eNever let the fogging machine run without supervision The operator always has to be able to turn the fluid lever closed if the machine should stop running eNever refill the fuel tank with fuel if the motor is still hot eNever p
16. ut fuel in the fluid tanks eThere should never be smoking or open fire when you refill the tanks with a flammable fluid or when there are reparations done on the fogging machine The spark plug cap and the battery lid should always be detached when the carburetor is opened eDo not fog in spaces where there can a dust explosion can occur or where there is a lot of dust in the air eDo not fog any fluids of which the combustion temperature is lower then 75 degrees Celsius eWhen fogging fluids of which the combustion temperature is higher then 75 degrees Celsius only use fogging equipment that provides an automatic turn off system of the fogging fluid or the machine has to have a double cooling jacket eWhen fogging flammable fluids with a Pulsfog fogging machine you can only use the so called O types or the BIO type which has a separate water injection eNever fog more then 2 5 liters of a flammable fluid or a fluid on water base with less then 50 water per 1000 m3 space eDo not fog with flammable fluids in a pipe or tunnel without ventilation explosion hazard An exception is the Pulsfog BIO type that has a separated water injection Frans Veugen Bedrijfshygi ne BV Operator s manual Pulsfog K4 User s Manual Starting Before the first usage or the first usage after a long time or after the transportation of the machine over a big distance you have to take these following actions 1 2 3i 4 Tighten all three of
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