Home

VPRO-45220 Series Pump Manual

1. Check for leaks wear and kinks Replace if necessary Replace all soft parts of the catalyst pump Be sure to check bushings and pump cylinder and replace S S balls O Rings springs piston seal and packing set Rev 09 2014 Page 21 VPRO 45220 Series Resin Pump Manual ANNUAL MAINTENANCE CHECKLIST PART PROCEDURE Air Filter Water Trap Drain Repair any leaks or damage Gauges and Regulators Check for damage and proper operation Accumulator Remove and clean inside Replace the O Rings Danger Never attempt to remove an accumulator until you have relieved pressure See Chapter 5 Accumulator amp Filter Filter Clean and inspect filter screen for plugging Note Clean the screen weekly and when changing from one material to another Use proper screen mesh size according to the material being used Pro Pump Replace the oil in the oil reservoir Clean and dry the silencers Check piston rod trip sleeve cylinder head and piston for wear or damage replace as required Replace the O Rings piston cups and packing set Pro Pump Lower Assembly Rebuild lower assembly See Chapter 4 Pro Pump y MagnumVenusProducts Rev 09 2014 Page 22 VPRO 45220 Series Resin Pump Manual Pump Repair NOTE Flushing the pump fluid section with solvent will make it easier to clean and rebuild CAUTION There are two 2 hard chrome balls in the Pro pump assembly If a ball drops to the floor it will be damaged Ev
2. 1 Place the pump in a vise by clamping onto the bottom slave arm Be sure the opening at the bottom of the center section is clear of the vise 33 NOTE To remove packing set vou will use one set of the packing removal tools clamshells 45052 1 Each set of clamshells consists of two pieces of metal bent in a U shape 2 Remove the black plastic plugs on the side of the pump body 3 Be sure the pump is set to mid stroke NOTE You should be able to access the hex screw and hex nut through the holes in the pump head If the pump is not at mid stroke connect and slowly increase air to the pump until the pump is at mid stroke Be sure you have a second air hose connected to the elbow on the shift block assembly VPRO 2000 Then disconnect the air WARNING Always disconnect the air when instructed to do so to prevent injuring yourself and damaging the equipment 4 Remove the upper slave arm from the pump by removing the hex cap screw which secures the slave arm to the pump s center section Use two socket wrenches to remove the hex screw Use one wrench to hold the lock nut in position while using the other wrench to remove the hex screw 5 Move the pump to the top of the stroke by hand or reconnect the air to the pump Be sure you have a second air hose connected to the elbow on the shift block assembly DANGER Never insert fingers or tools into the pump cavity when air is connected to the pump Serious injury or amputations m
3. 20 VLS 2415 2 PISTON CUP 21 VLS 2416 1 PISTON CUP SPACER 22 VLS 2417 1 PISTON CUP BACKUP 23 VLS 2420 1 BALL STOP 24 3102 16 1 1 FOOT VALVE SPRING 25 VLS 2402 1 FOOT VALVE BODY 26 VLS 2404 1 FEMALE COMPRESSION RING 27 VLS 2405 1 PISTON ROD PACKING SPA 28 VLS 2424 1 FOOT VALVE COLLAR 29 VLS 2414 1 PISTON BALL SPRING 30 52106 3 1 QUICK PIN CABLE ASSY 31 VPRO 1006 6 SLAVE ARM BUSHING 32 VPRO 1005 3 SLAVE ARM SPACER 35 O V 129 2 O RING 36 PF SE SW 12 1 SWIVEL STREET ELBOW 37 7701 4 5 1 PLASTIC PLUG 38 VPRO 1007 1 MOUNT BLOCK 39 VPRO 1003 01 1 LINK BAR 40 VPRO 1001 2 UPPER SLAVE ARM 41 VPRO 1002 2 LOWER SLAVE ARM 42 85728 3 1 CENTER SECTION ASSY 43 VPRO 2000 1 SHIFT BLOCK ASSY 44 85806 2 2 TRIP SLEEVE 45 85716 1 1 PISTON ROD 46 15951 1 1 SPRING RETAINER 47 VLS 2406 1 MALE COMPRESSION RING 48 VLS 2426 1 1 2 CHROME BALL 49 VLS 2427 1 3 4 CHORME BALL 95033 EN 1 PUMP PRIME CAUTION LABEL NOT SHOWN 95099 1 1 SLAVE ARM DECAL NOT SHOWN 95084 EN 1 AIR SHUT OFF CAUTION LABEL NOT SHOWN OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO QTY DESCRIPTION 21B 15991 3 1 HARDENED CYLINDER 23B 3102 11 2 1 HARDENED PISTON CUP SPACER 24B 3102 12 2 1 HARDENED PISTON CUP BACKUP 52 VLS 2425 1 BALL STOP PIN MagnumVenusProducts Rev 09 2014 Page 52 VPRO 45220 Series Resin Pump Manual NOTE THIS PUMP ASSY IS FOR EXTERNAL MIX ONLY MAGNUM VENUS PRODUCTS ABRASIVE KIT 22
4. closer to the gel coat pump Be sure to attach the catalyst pump in a vertical position Catalyst supply below outlet fitting on jug Fill catalyst jug 1 3 full Quick pin not attached to pump or slave arm Install quick pin Be sure to attach the catalyst pump vertically Catalyst leak Check all fittings The catalyst system must be fluid tight Catalyst relief valve on catalyst pump is leaking Relieve pressure from Pro pump Clean and repair the Relief Valve Catalyst suction screen in catalyst jug clogged Clean catalyst suction screen and ensure that catalyst supply is not contaminated MUP MagnumVenusProducts Rev 09 2014 Page 41 VPRO 45220 Series Resin Pump Manual PROBLEM CAUSE SOLUTION Air lock in catalyst pump Remove air lock See Appendix Air Lock in the Catalyst Pump Catalyst pump piston seal worn or damaged Replace piston seal During reassembly be sure spring in seal faces top of pump Catalyst pump outlet body damaged Replace catalyst pump outlet body and piston seal During reassembly be sure spring in seal faces top of pump Prevent by connecting catalyst pump vertically Catalyst pump check valve blocked or stuck Disassemble check valve and remove blockage Catalyst hose plugged Danger In the next steps you will be dealing with fluids under high pressure Follow safety instr
5. with red grease 6706 2 1 2 Place the screen FF 5099 100 onto the filter cap FF 5002 3 Screw the filter cap into the filter body FF 5001 Remove Accumulator Bottle DANGER Before disassembling accumulator relieve fluid pressure and air pressure If material is plugging the system some parts of the system may still contain fluids under high pressure even after you have followed normal procedures to relieve the pressure 1 Unscrew the surge chamber SC 2510 from the nipple PF HN 08 06 2 Inspect the interior of the accumulator bottle Clean with solvent and blow dry with air if needed Install Accumulator Bottle 1 Screw the nipple PF HN 08 06 and surge chamber SC 2510 into the top of the filter body FF 5001 2 Check for leaks Quy MagnumVenusProducts Rev 09 2014 Page 36 VPRO 45220 Series Resin Pump Manual Operator Valve Maintenance Usually the shift block assembly on the Pro pump needs to be completely disassembled only once per year for maintenance Troubleshooting PROBLEM CAUSE SOLUTION If the Pro pump stalls Check for resin blockage Check and clean resin filter Flush resin hose if blocked replace Check air supply to pump Connect air line to shift block Check airline for kinks or blockage Air motor malfunction Remove air motor cylinder head and inspect piston and o ring Shift Block Malfunction Replace valve or actuator valve as needed on the shif
6. 1 PRORIDER PUMP VPRO 45220 NPR REV A ADDED ITEM 53 PF SW 06 11 01 05 BT2 REV B REMOVED NOTE FOR EXTERNAL MIX ONLY 11 29 06 JEM c cm Quy MagnumVenusProducts Rev 09 2014 Page 53 VPRO 45220 Series Resin Pump Manual 22 1 PRO RIDER PUMP VPRO 45220 NPR PARTS LIST REPAIR KITS ITEM PART NO QTY DESCRIPTION PART NO DESCRIPTION 1 F LN 04C 1 NYLOCK HEX NUT VPRO 45220 SK SEAL KIT 2 F JN 07C 1 HEX NUT 3 F CS 04C 24 SS 1 CAP SCREW 4 F LN 04F 6 LOCK NUT 5 O B 242 1 O RING 6 F HB 04C 24 1 HEX BOLT 7 F HB 05C 32 2 HEX BOLT 8 F HB 06C 60 GR5 2 HEX BOLT 9 02966 6 AIRCRAFT BOLT 10 15950 1 1 LOWER PACKING SPRING 11 PF RB 12 08 1 REDUCER BUSHING 12 15515 1 PLUG 13 PF HN 08L 1 LONG NIPPLE 15 15888 1 1 AIR MOTOR PISTON 16 O B 112 1 O RING 17 O B 157 1 O RING 18 VLS 2429 1 COMPRESSION RING 19 VLS 2419 1 PISTON BODY 20 15983 1 1 CYLINDER HEAD 21 15991 1 1 CYLINDER 22 VLS 2415 2 PISTON CUP 23 VLS 2416 1 PISTON CUP SPACER 24 VLS 2417 1 PISTON CUP BACKUP 25 VLS 2420 1 BALL STOP 26 3102 16 1 1 FOOT VALVE SPRING 27 VLS 2402 1 FOOT VALVE BODY 28 VLS 2404 1 FEMALE COMPRESSION SPRING 29 VLS 2405 1 PISTON ROD PACKING SPA 30 VLS 2424 1 FOOT VALVE COLLAR 31 VLS 2414 1 PISTON BALL SPRING 32 52106 3 1 QUICK PIN CABLE ASSY 33 VPRO 1006 6 SLAVE ARM BUSHING 34 VPRO 1005 3 SLAVE ARM SPACER 36 F HB 05C 12 2 HEX BOLT 37 O V 129 2 O RING 38 PF SE 08 1 STREET ELBOW 39 7701 4 5 1 PLASTIC PLUG 40 VPRO 1007 1 MOUNT BLOCK 41 VP
7. 6706 2 1 a Ifthe part is located where it will contact air use Lubriplate 08465 a Throat Seal Oil TSL 3200 used in the oil reservoir of the pump DANGER FIRE AND EXPLOSION HAZARD Never use any lubrication on the components of the catalyst system Contact your catalyst manufacturer for additional material handing information Major Components Your Pro Pump consists of the following major components Q Resin pump Fluid section Q Resin pump Air motor Q Shift Block Assembly Description of Controls for Spray unit Familiarize yourself with the manifold controls which consist of the following regulators and gauges Q PUMP PRESSURE gauge and regulator These control main air pressure to the resin pump Aa ATOMIZING AIR gauge and regulator This controls the air pressure to the catalyst nozzle on the gun Hazard Information Please note the following safety and informational designations used throughout this manual DANGER Indicates hazards or unsafe practices that are likely to result in severe personal injury or death WARNING Indicates hazards or unsafe practices which could result in severe personal injury or extensive equipment damage CAUTION Indicates hazards or unsafe practices which could result in minor injury or damage to equipment NOTE Indicates additional information including explanations of certain procedures or helpful suggestions Notes do not contain safety information Quy MagnumVenusPr
8. ANY LIABILITY WHETHER BASED ON CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE OR OTHER GROUNDS 17 BUYER S USE OF GOODS Many factors beyond Seller s control contribute to the success of the Buyer s finished products such as raw materials used to manufacture the products Seller is not liability for the quality or quantity of finished products produced by Buyer with the use of the Goods 18 EXPORTS If Goods are sold for export Seller s standard terms amp condition for export sales if any shall also apply Acceptance of export orders is not valid unless confirmed in writing by Seller Buyer and not Seller is responsible for compliance with all United States export control rules and regulations Buyer shall not name Seller as shipper or exporter of record in connection with the export of any Goods purchased from Seller 19 INSTALLATION Installation of the Goods is the responsibility of Buyer unless otherwise indicated in the quotation or invoice provided to Buyer Notwithstanding the foregoing however Seller will provide installation supervision personnel within thirty 30 days of Buyer s request If an installation for which the Seller is to participate is delayed by the Buyer more than six 6 months after the date of shipment of the Goods or if Buyer s facility materials or parts are not prepared for installation for such period of time Seller shall be entitled to invoice the Buyer for the anticipated installation costs up to 1 250 per
9. F SS 440 02 SS VPRO 2000 SHIFT BLOCK ASSEMBLY DESCRIPTION HEX BOLT ELBOW NIPPLE REDUCER MUFFLER GUARD ACTUATOR TUBE FITTING ACTUATOR O RING ELBOW BARB FITTING TUBE TUBE TEE NUT TUBE TUBE BARB FITTING VALVE SCREW ELBOW SEAL PUSH BUTTON SET SCREW 09 17 12 PARTS KEY QTY NN E Neenee N N NN BN SE NN 8 e NJ 2 W Rev 09 2014 Page 59 VPRO 45220 Series Resin Pump Manual 1 PC 0 B 157 O RING VPRO 45220 SK SEAL KIT 22 1 PRO PUMP 1 PC O B 242 O RING ES 2 PCS O V 129 O RING 2 PC VLS 2415 PISTON CUP 1 PC O B 112 O RING 4 PCS VLS 2405 PISTON ROD PACKING SET y MagnumVenusProducts Rev 09 2014 Page 60 VPRO 45220 Series Resin Pump Manual VPRO 25700 SK 1 PC SEAL KIT 7 1 PRO PUMP O B 157 O RING PC 2 PCS VLS 2415 PISTON CUP O V 129 O RING 1 PC 0 B 112 O RING 1 PC 0 B 228 O RING 4 PCS VLS 2405 PISTON ROD PACKING SET Quy MagnumVenusProducts Rev 09 2014 Page 61 VPRO 45220 Series Resin Pump Manual Revision Information Rev Rev Rev Rev Rev 05 2010 12 2010 05 2012 11 2013 09 2014 Updated manual format added Safety amp Warning information add revision information section updated drawings add back cover with MVP information numbered pages and added footer Updated the drawings Added the 7 1 Pro p
10. LN 04C 1 LOCK NUT VPRO 45220 SK SEAL KIT 2 F JN 07C 1 HEX NUT 3 F CS 04C 24 SS 1 SOCKET HEAD CAP SCREW a F LN 04F 6 LOCK NUT 5 O B 242 1 O RING 6 F HB 04C 24 1 HEX BOLT 7 F HB 05C 32 2 HEX BOLT 8 F HB O6C 60 GR5 2 HEX BOLT 9 02966 6 AIRCRAFT BOLT 10 15950 1 1 LOWER PACKING SPRING 11 85712 1 1 FLOW CONTROL BODY 12 15515 1 PLUG 13 85713 1 1 FLOW CONTROL ORIFICE 15 15888 1 1 AIR MOTOR PISTON 16 O B 112 1 O RING 17 O B 157 1 O RING 18 VLS 2429 1 COMPRESSION RING 19 VLS 2419 1 PISTON BODY 20 15983 1 1 CYLINDER HEAD 21 15991 1 1 CYLINDER 22 VLS 2415 2 PISTON CUP 23 VLS 2416 1 PISTON CUP SPACER 24 VLS 2417 1 PISTON CUP BACKUP 25 VLS 2420 1 BALL STOP 26 3102 16 1 1 FOOT VALVE SPRING 27 VLS 2402 1 FOOT VALVE BODY 28 VLS 2404 1 FEMALE COMPRESSION RING 29 VLS 2405 1 PISTON ROD PACKING SPA 30 VLS 2424 1 FOOT VALVE COLLAR 31 VLS 2414 1 PISTON BALL SPRING 32 52106 3 1 QUICK PIN CABLE ASSY 33 VPRO 1006 6 SLAVE ARM BUSHING 34 VPRO 1005 3 SLAVE ARM SPACER 36 F HB 05C 12 2 HEX BOLT 37 O V 129 2 O RING 38 PF ME 12 12J 1 MALE ELBOW 39 7701 4 5 1 PLASTIC PLUG 40 VPRO 1007 1 MOUNT BLOCK 41 VPRO 1003 01 1 LINK BAR 42 VPRO 1001 2 UPPER SLAVE ARM 43 VPRO 1002 2 LOWER SLAVE ARM 44 85728 3 1 CENTER SECTION ASSY 45 VPRO 2000 1 SHIFT BLOCK ASSY 46 85806 1 1 TRIP SLEEVE 47 85716 1 1 PISTON ROD 48 15951 1 1 SPRING RETAINER 49 VLS 2406 1 MALE COMPRESSION RING 50 VLS 2426 1 1 2 CHROME BALL 51 VLS 2427 1 3 4 CHR
11. Piston Rod and snug tight 6 Thread the Hex nut onto the Piston rod above the Air motor Piston and snug tight 7 Screw the cylinder head onto center section 85728 3 and tighten Install Packing Set 1 Lay the pump on its side to make it easier to insert the balls and springs 2 Lubricate each packing and the female compression ring with MVP Red Grease 6706 2 1 and assemble them in the following order a Female compression ring top of stack The flat side should be toward the top of the pump and the concave side should face the packing set Fill the concave side full of Red Grease 6706 2 1 b Piston rod packing set Fill the inside of each packing with Red Grease 6706 2 1 and be sure to install them in the order in which they were removed The concave side of the packing should face toward the bottom of the pump See below c Male compression ring bottom of stack The lip of the male compression ring should face away from the packing set and toward the spring d Lower packing spring The smaller coil of the spring fits over the lip of the male compression ring e Spring retainer The lip of the spring retainer fits into the larger coil of the spring Quy MagnumVenusProducts Rev 09 2014 Page 31 VPRO 45220 Series Resin Pump Manual Female Compression Ring la Piston Rod Packing Set Male Compression Ring 3 Push the packi
12. a po co 21 37 25 26 51 27 30 38 24 B 23 B e 218 ABRASIVE KIT REV E ITEM 1 WAS PF SW 06M 04F 11 24 04 BT2 REV F REMOVED NOTE FOR EXTERNAL MIX ONLY 11 29 06 JEM REV G UPDATED NUMBERS TO ALPHA NUMERIC 12 01 10 BT2 G MagnumVenusProducts Rev 09 2014 kB VPRO 45220 Series Resin Pump Manual ASSY 22 1 PRO PUMP VPRO 45220 PARTS LIST REPAIR KITS ITEM PART NO QTY DESCRIPTION PART NO DESCRIPTION 1 F LN 04C 1 LOCK NUT VPRO 45220 SK SEAL KIT 2 F JN 07C 1 HEX NUT 3 F CS 04C 24 SS 1 SOCKET HEAD CAP SCREW F LN 04F 6 LOCK NUT 5 O B 242 1 O RING 6 F HB 04C 24 1 HEX BOLT 7 F HB 05C 32 2 HEX BOLT 8 F HB O6C 60 GR5 2 HEX BOLT 9 02966 6 AIRCRAFT BOLT 10 15950 1 1 LOWER PACKING SPRING 11 PF SW 06 1 SWIVEL FITTING 12 15515 1 PLUG 15 15888 1 1 AIR MOTOR PISTON 16 O B 112 1 O RING 17 O B 157 1 O RING 18 VLS 2429 1 COMPRESSION RING 19 VLS 2419 1 PISTON BODY 20 15983 1 1 CYLINDER HEAD 21 15991 1 1 CYLINDER 22 VLS 2415 2 PISTON CUP 23 VLS 2416 1 PISTON CUP SPACER 24 VLS 2417 1 PISTON CUP BACKUP 25 VLS 2420 1 BALL STOP 26 3102 16 1 1 FOOT VALVE SPRING 27 VLS 2402 1 FOOT VALVE BODY 28 VLS 2404 1 FEMALE COMPRESSION RING 29 VLS 2405 1 PISTON ROD PACKING SPA 30 VLS 2424 1 FOOT VALVE COLLAR 31 VLS 2414 1 PISTON BALL SPRING 32 52106 3 1 QUICK PIN CABLE ASSY 33 VPRO 1006 6 SLAVE ARM BUSHING 34 VPRO 1005 3 SLAVE ARM SPACER 36 F HB 05C 12 2 HEX BOLT 37 O V 129 2 O RING 38 PF ME 12 12J 1 MALE E
13. day plus expenses for each of Seller s installations technicians which are on site 20 ANTI MONEY LAUNDERING RESTRICTIONS Seller rejects questionable purchase orders and payments Except for pre approved credit arrangements Seller rejects third party payments cashiers checks money orders and bank drafts Seller accepts only checks imprinted with Buyer s name wire transfers originated in Buyer s account letters of credit with Buyer as account party and credit or debit cards in Buyer s name All payments must be by single instrument in the amount of the invoice less credits from banks acceptable to Seller 21 GOVERNING LAW These Terms amp Conditions and all disputes related to it shall be governed by the laws of the State of Florida United States of America without giving effect to its conflict of law rules 22 JURISDICTION AND VENUE The parties hereby irrevocably submit to the jurisdiction of the state courts of the State of Florida and to the jurisdiction of the United States District Court for the Middle District of Florida for the purpose of any suit action or other proceeding related to arising out of or based upon these Terms amp Conditions or in any way related to arising out of or involving sale of Goods hereunder waive and agree not to assert by way of motion as a defense or otherwise in any such suit action or proceeding any claim that it is not subject personally to the jurisdiction of the above named courts that its
14. filing of voluntary petition in bankruptcy by Buyer iii the appointment of a Receiver or Trustee for the Buyer iv the execution by Buyer of an assignment for benefit of creditors or v past due payment on previous shipments to Buyer by Seller Seller reserves the right to cancel Buyers credit at any time for any reason 11 INTERPRETATION RESPONSIBILITY PRODUCT USE AND SAFETY Seller does not guarantee that the Goods it sells conform to any plans and specifications or intended use When plans and specifications are involved Buyer is solely responsible for verifying Seller s interpretations of such plans and specifications and it is Buyer s sole responsibility to assure that Seller s Goods will be acceptable for any specific job When Seller offers substitute Goods on any proposal Buyer is solely responsible for confirming their acceptability 12 DELIVERY Shipping dates given in advance of actual shipment are approximate and not guaranteed All contract dates and timelines begin upon receipt by Seller of a purchase order Buyer s acceptance of these Terms amp Conditions and the payment of any required down payment 13 EXCUSABLE DELAYS Seller shall have no liability if its performance is delayed or prevented by causes beyond its reasonable control including without limitation acts of nature labor disputes government priorities transportation delays insolvency or other inability to perform by any Vendor or any other commercial impractica
15. if any incurred by Seller to collect payment and all applicable interest charges Seller may apply payments to any outstanding invoices unless Buyer provides specific payment direction 4 TITLE AND RISK OF LOSS OR DAMAGE As to Goods delivered directly by Seller title passes upon delivery at the place Buyer receives possession and thereafter all risk of loss or damage shall be on Buyer All other sales are F O B point of shipment and Buyer takes title and assumes responsibility for risk of loss or damage at the point of shipment for such sales Claims for Goods damaged in transit are Buyer s sole responsibility when not delivered directly by Seller 5 QUOTATIONS All quotations expire thirty 30 days from the date of the quotation unless otherwise noted on the quotation This time limit applies even if Buyer uses the quotation to submit a job or project bid to any other party 6 ASSIGNMENT The Buyer s rights and responsibilities under any purchase order or these Terms amp Conditions shall not be assigned by Buyer without the express written consent of the Seller 7 RETURN OF GOODS Permission to return items must be requested and granted in advance No credit will be given if items are returned prior to requesting and receiving permission Subject to the foregoing Seller shall accept returns of Goods for any reason for a period of thirty 30 days following shipment for exchange or refund of the purchase price provided that such Goods mus
16. material which could increase the danger of fire Also the material may spew onto personnel in the area 2 7 Toxicity of Chemicals A Magnum Venus Products recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant Quy MagnumVenusProducts Rev 09 2014 Page 11 VPRO 45220 Series Resin Pump Manual 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this reason Magnum Venus Products recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those administering first aid or treating the injured person 3 Be sure the informatio
17. 1 O RING 6 F HB 04C 24 1 HEX BOLT 7 F HB 05C 32 2 HEX BOLT 8 F HB O6C 60 GR5 2 HEX BOLT 9 02966 6 AIRCRAFT BOLT 10 15950 1 1 LOWER PACKING SPRING 11 PF SW 06 1 SWIVEL FITTING 12 15515 1 PLUG 15 VPRO 25402 1 AIR MOTOR PISTON 16 O B 112 1 O RING 17 O B 157 1 O RING 18 VLS 2429 1 COMPRESSION RING 19 VLS 2419 1 PISTON BODY 20 VPRO 25401 1 CYLINDER HEAD 21 15991 1 1 CYLINDER 22 VLS 2415 2 PISTON CUP 23 VLS 2416 1 PISTON CUP SPACER 24 VLS 2417 1 PISTON CUP BACKUP 25 VLS 2420 1 BALL STOP 26 3102 16 1 1 FOOT VALVE SPRING 27 VLS 2402 1 FOOT VALVE BODY 28 VLS 2404 1 FEMALE COMPRESSION RING 29 VLS 2405 1 PISTON ROD PACKING SPA 30 VLS 2424 1 FOOT VALVE COLLAR 31 VLS 2414 1 PISTON BALL SPRING 32 52106 3 1 QUICK PIN CABLE ASSY 33 VPRO 1006 6 SLAVE ARM BUSHING 34 VPRO 1005 3 SLAVE ARM SPACER 36 F HB 05C 12 2 HEX CAP SCREW 37 O V 129 2 O RING 38 PF ME 12 12J 1 MALE ELBOW 39 7701 4 5 1 PLASTIC PLUG 40 VPRO 1007 1 MOUNT BLOCK 41 VPRO 1003 01 1 LINK BAR 42 VPRO 1001 2 UPPER SLAVE ARM 43 VPRO 1002 2 LOWER SLAVE ARM 44 85728 3 1 CENTER SECTION ASSY 45 VPRO 2000 1 SHIFT BLOCK ASSY 46 85806 1 1 TRIP SLEEVE 47 85716 1 1 PISTON ROD 48 15951 1 1 SPRING RETAINER 49 VLS 2406 1 MALE COMPRESSION RING 50 VLS 2426 1 1 2 CHROME BALL 51 VLS 2427 1 3 4 CHROME BALL 95033 EN 1 PUMP PRIME CAUTION LABEL NOT SHOWN 95099 1 1 SLAVE ARM DECAL NOT SHOWN 95084 EN 1 AIR SHUT OFF CAUTION LABEL NOT SHOWN OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO QTY DESCRIPTIO
18. Accumulator amp Filter Assembly Relieve Air and Pump Pressure 1 Turn pump pressure off 2 Hold the gun over an appropriate empty container and lock the gun in an open position 3 Disconnect air from the system 4 Place an empty container under the filter accumulator slowly open the ball valve at the bottom of the filter cap DANGER Never attempt to remove repair or clean an accumulator until you have relieved pressure Quy MagnumVenusProducts Rev 09 2014 Page 35 VPRO 45220 Series Resin Pump Manual Remove and Disassemble Filter 1 Unscrew the filter cap FF 5002 from the filter body FF 5001 NOTE The components of the resin accumulator and filter should not be over tightened 2 Remove the screen FF 5099 100 from the filter body FF 5001 3 Inspect the screen and clean with solvent NOTE Typically the screen is a 100 mesh Mesh size depends on the resin type and the size of the nozzle tip used on the gun If you change resin types you may want to experiment with a different nozzle tip and or a different size mesh in your filter screen 4 Inspect the interior of the filter body and clean with solvent 5 Check the O Ring O V 022 on the filter cap for wear or damage Replace if necessary NOTE If resin is leaking down the side of the filter cap the O Ring O V 022 is worn and should be replaced Assemble and Install Filter Body 1 Lubricate the threads of the filter cap FF 5002 and o ring O V 022
19. ECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO REPAIR OF GOODS OR OTHER COSTS ARE ASSUMED BY SELLER UNLESS AGREED TO IN ADVANCE IN WRITING 16 LIMITATIONS OF LIABILITY UNLESS APPLICABLE LAW OTHERWISE REQUIRES SELLER S AND ANY VENDOR S TOTAL LIABILITY TO BUYER BUYER S CUSTOMERS OR TO ANY OTHER PERSON RELATING TO ANY PURCHASES GOVERNED BY THESE TERMS amp CONDITIONS FROM THE USE OF THE GOODS FURNISHED OR FROM ANY ADVICE INFORMATION OR ASSISTANCE PROVIDED BY SELLER BY ANY METHOD INCLUDING A WEB SITE IS LIMITED TO THE PRICE OF THE GOODS GIVING RISE TO THE CLAIM NEITHER SELLER NOR ITS VENDORS SHALL BE LIABLE FOR ANY SPECIAL INCIDENTAL DIRECT CONSEQUENTIAL OR PENAL DAMAGES INCLUDING BUT NOT LIMITED TO BACKCHARGES LABOR COSTS COSTS OF REMOVAL REPLACEMENT TESTING OR INSTALLATION LOSS OF EFFICIENCY LOSS OF PROFITS OR REVENUES LOSS OF USE OF THE GOODS OR ANY ASSOCIATED GOODS DAMAGE TO ASSOCIATED GOODS LATENESS OR DELAYS IN DELIVERY UNAVAILABILITY OF GOODS COST OF CAPITAL COST OF SUBSTITUTE GOODS FACILITIES OR SERVICES DOWNTIME OR CLAIMS FROM BUYER S CUSTOMERS OR OTHER PARTIES IF SELLER FURNISHES BUYER WITH ADVICE OR OTHER ASSISTANCE WHICH CONCERNS ANY GOODS SUPPLIED HEREUNDER OR ANY SYSTEM OR EQUIPMENT IN WHICH ANY SUCH GOODS MAY BE INSTALLED AND WHICH IS NOT REQUIRED PURSUANT TO THESE TERMS amp CONDITIONS THE FURNISHING OF SUCH ADVICE OR ASSISTANCE WILL NOT SUBJECT SELLER TO
20. ION PRECEDURES CALL YOUR MAGNUM VENUS PRODUCTS DISTRIBUTOR OR MAGNUM VENUS PRODUCTS NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended y MagnumVenusProducts Rev 09 2014 Page 14 VPRO 45220 Series Resin Pump Manual Introduction This manual the PRO PUMP MAINTENANCE REPAIR MANUAL provides information you need to perform simple maintenance and repair on your equipment O Step by step assembly and disassembly procedures are included for each component Q Atroubleshooting guide helps you diagnose and perform common repair situations Q A comprehensive mai
21. LBOW 39 7701 4 5 1 PLASTIC PLUG 40 VPRO 1007 1 MOUNT BLOCK 41 VPRO 1003 01 1 LINK BAR 42 VPRO 1001 2 UPPER SLAVE ARM 43 VPRO 1002 2 LOWER SLAVE ARM 44 85728 3 1 CENTER SECTION ASSY 45 VPRO 2000 1 SHIFT BLOCK ASSY 46 85806 1 1 TRIP SLEEVE 47 85716 1 1 PISTON ROD 48 15951 1 1 SPRING RETAINER 49 VLS 2406 1 MALE COMPRESSION RING 50 VLS 2426 1 1 2 CHROME BALL 51 VLS 2427 1 3 4 CHROME BALL 95033 EN 1 PUMP PRIME CAUTION LABEL NOT SHOWN 95099 1 1 SLAVE ARM DECAL NOT SHOWN 95084 EN 1 AIR SHUT OFF CAUTION LABEL NOT SHOWN OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO QTY DESCRIPTION 21B 15991 3 1 HARDENED CYLINDER 23B 3102 11 2 1 HARDENED PISTON CUP SPACER 24B 3102 12 2 1 HARDENED PISTON CUP BACKUP 52 VLS 2425 1 BALL STOP PIN MagnumVenusProducts Rev 09 2014 Page 48 VPRO 45220 Series Resin Pump Manual MAGNUM VENUS PLASTECH 22 23 22 24 05 000 0 0 La 48 37 21 37 bel a o 9 0 C D 0 N eo a Nga N N N 0 10 30 t q o NO XX y 38 ABRASIVE KIT ASSY 22 1 PRO PUMP VPRO 45220 IM REV 12 12 06 JEM REV A UPDATED NUMBERS TO ALPHA NUMERIC 12 01 10 BT2 REV B ITEM 8 WAS F HB 05C 60 GR5 07 28 12 BT2 G MagnumVenusProducts Rev 09 2014 Page 49 VPRO 45220 Series Resin Pump Manual ASSY 22 1 PRO PUMP VPRO 45220 IM PARTS LIST REPAIR KITS ITEM PART NO QTY DESCRIPTION PART NO DESCRIPTION 1 F
22. N 21B 15991 3 1 HARDENED CYLINDER 23B 3102 11 2 1 HARDENED PISTON CUP SPACER 24B 3102 12 2 1 HARDENED PISTON CUP BACKUP 52 VLS 2425 1 BALL STOP PIN MagnumVenusProducts Rev 09 2014 Page 56 VPRO 45220 Series Resin Pump Manual OJIVALSM II Sv SONI1113 OL PNIBML 8 HOVLIV Ov3H d3MOd 30 dOl OL ONTL113 MO 13 KOVLLY O30TADdd 51109 OZ JYO BH 3 E JHL ONISM ATBW3SSY 018 SNILJIHS MIN HIVLLY Qv3H d3MDd 30 dOl NO SNILIIJ 360 ONY AMBN3SSY 10078 SNILJIHS SNILSIX3 3ADWG cN m r FIVd LXAN 335 A TAWASSY 3A IVA Ov3H 33M0d ONILSIX3 C18 21 1 60 OccSh OddA NV OTIGP DUdA 00FGc OtdA dod ATANASSV NOOTH LATHS 000c 0ddA Page 57 Rev 09 2014 Y 5 u m a Y 3 gt 3 G z VPRO 45220 Series Resin Pump Manual Page 58 JOI Ce bl st N o eo gt oO Y um 2 SAA El v r 2 4 EJ O o a o 3 E t Ty 5 ane b Z HDVd 5 cl IM 2 G 307 cp 6 000 c 0ddA Ez 301 e TI VPRO 45220 Series Resin Pump Manual ITEM PART 00 31002 LU n O D CO CD Cl UN N N rs rm C DI NG NG NU U aun G MagnumVenusProducts F S Q4C 20 7 01 5 17 PF HN 0BS 04 PF RA 04 02 VPRO 2004 VPRII 2002 VPRII 2001 7701 6 4 MPM 2598 0 5 012 TRU 1021 7701 6 3 09073 6 09073 5 MPM 2584 MPM 2587 MPM 2583 1 MPM 283 16 MPM 2565 VPRO 2003 F MS 832 24 7701 6 18 7304 3 1 09127
23. NG When removing hose place a rag over the hose and fitting before loosening it 3 Remove the quick pin from the catalyst bearing block and upper slave arm 4 Tilt the pump back toward the resin pump to release the bubble NOTE If the bubble does not appear in the inlet tube remove the lower quick pin and turn the pump upside down 5 Slowly hand pump the catalyst into a suitable container until catalyst spurts from the nipple an equal amount on both the upstroke and down stroke 6 Reconnect the catalyst hose to the nipple 7 Hand pump the catalyst pump until catalyst comes out through the gun 8 Install the pump and quick pin into the slave arm 9 Close the gun Quy MagnumVenusProducts Rev 09 2014 Page 45 VPRO 45220 Series Resin Pump Manual Parts Drawings VPRO 45220 22 1 PUMP ASSEMBLY VPRO 45220 IM 22 1 PUMP ASSEMBLY VPRO 45220 MC 22 1 PUMP ASSEMBLY MULTI COLOR VPRO 45220 NPR 22 1 PUMP ASSEMBLY PRO RIDER VPRO 25700 7 1 PUMP ASSEMBLY VPRO 2000 SHIFT BLOCK ASSEMBLY VPRO 45220 SK SEAL KIT 22 1 PUMP ASSEMBLY VPRO 25700 SK SEAL KIT 7 1 PUMP ASSEMBLY Quy MagnumVenusProducts Rev 09 2014 Page 46 VPRO 45220 Series Resin Pump Manua 52 31 50 22 23 22 24 NOTE THIS PUMP ASSY IS FOR EXTERNAL MIX ONLY MAGNUM VENUS PLASTECH ASSY 22 1 PRO PUMP VPRO 45220 N N 60 0 0 0 0 4 lt p gt N N YA w p 0 AW
24. National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc y MagnumVenusProducts Rev 09 2014 Page 6 VPRO 45220 Series Resin Pump Manual Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Products recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Products recommends that the user consult the state and local regulations established for all Safety eq
25. OME BALL 95033 EN 1 PUMP PRIME CAUTION LABEL NOT SHOWN 95099 1 1 SLAVE ARM DECAL NOT SHOWN 95084 EN 1 AIR SHUT OFF CAUTION LABEL NOT SHOWN OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO QTY DESCRIPTION 21B 15991 3 1 HARDENED CYLINDER 23B 3102 11 2 1 HARDENED PISTON CUP SPACER 24B 3102 12 2 1 HARDENED PISTON CUP BACKUP 52 7203 2 10 1 BALL STOP PIN MagnumVenusProducts Rev 09 2014 Page 50 VPRO 45220 Series Resin Pump Manual PUMP SUPPLY AIR IN d 46 e 45 Pa 8 35 te 19 e 9 7 9 a e 23 9 i 24 d ig Tro 25 28 4 8 e 36 24 B S 23 B e 21 B ABRASIVE KIT MAGNUM VENUS PLASTECH 22 1 PRO PUMP MULTI COLOR VPRO 45220 MC REV 03 02 11 BT2 G MagnumVenusProducts Rev 09 2014 Page 51 VPRO 45220 Series Resin Pump Manual 22 1 PROPUMP VPRO 45220 MC PARTS LIST REPAIR KITS ITEM PART NO QTY DESCRIPTION PART NO DESCRIPTION 1 F LN 04C 1 LOCK NUT VPRO 45220 SK SEAL KIT 2 F JN 07C 1 HEX NUT 3 F CS 04C 24 SS 1 CAP SCREW 4 F LN 04F 6 LOCK NUT 5 O B 242 1 O RING 6 F HB 04C 24 1 HEX BOLT 7 F HB 05C 32 2 HEX BOLT 8 F HB 06C 60 GR5 2 HEXBOLT 9 02966 6 AIRCRAFT BOLT 10 15950 1 1 LOWER PACKING SPRING 11 PF SW 06 1 HEX NIPPLE 12 15515 1 PLUG 13 15888 1 1 AIR MOTOR PISTON 14 O B 112 1 O RING 15 O B 157 1 O RING 16 VLS 2429 1 COMPRESSION RING 17 VLS 2419 1 PISTON BODY 18 15983 1 1 CYLINDER HEAD 19 15991 1 1 CYLINDER
26. RO 1003 01 1 LINK BAR 42 VPRO 1001 2 UPPER SLAVE ARM 43 VPRO 1002 2 LOWER SLAVE ARM 44 85728 3 1 CENTER SECTION ASSY 45 VPRO 2000 1 SHIFT BLOCK ASSY 46 85806 1 1 TRIP SLEEVE 47 85716 1 1 PISTON ROD 48 15951 1 1 SPRING RETAINER 49 VLS 2406 1 MALE COMPRESSION RING 50 VLS 2426 1 1 2 CHROME BALL 51 VLS 2427 1 CHROME BALL 53 PF SW 06 1 SWIVEL 95033 EN 1 PUMP PRIME CAUTION LABEL NOT SHOWN 95099 1 1 SLAVE ARM DECAL NOT SHOWN 95084 EN 1 AIR SHUT OFF CAUTION LABEL NOT SHOWN OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO QTY DESCRIPTION 21B 15991 3 1 HARDENED CYLINDER 23B 15878 3 1 HARDENED PISTON CUP SPACER 24B 15776 3 1 HARDENED PISTON CUP BACKUP 52 7203 2 10 1 BALL STOP PIN Quy MagnumVenusProducts Rev 09 2014 Page 54 VPRO 45220 Series Resin Pump Manual 37 21 u C 37 lt 25 e 26 51 27 i 8 e Ka 38 24 B 23 B o 208 ABRASIVE KIT MAGNUM VENUS PLASTECH ASSY 7 1 PRO PUMP VPRO 25700 REV 11 9 04 JEM REV A REMOVED NOTE FOR EXTERNAL MIX ONLY 11 29 06 JEM REV B UPDATED TO ALPHA NUMERIC CORRECTED ITEM 15 11 04 09 BT2 G MagnumVenusProducts Rev 09 2014 Page 55 VPRO 45220 Series Resin Pump Manual ASSY 7 1 PRO PUMP VPRO 25700 PARTS LIST REPAIR KITS ITEM PART NO QTY DESCRIPTION PART NO DESCRIPTION 1 F LN 04C 1 NYLOCK HEX NUT VPRO 25700 SK SEAL KIT 2 F JN 07C 1 HEX NUT 3 F CS 04C 24 SS 1 SOCKET HEAD CAP SCREW E F LN 04F 6 LOCK NUT 5 O B 228
27. VPRO 45220 22 1 8 7 1 Gel Coat Pump Assembly A MVP MagnumVenusProducts Rev 09 2014 VPRO 45220 Series Resin Pump Manual MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com y MagnumVenusProducts Rev 09 2014 Page 2 VPRO 45220 Series Resin Pump Manual Table of Contents SECTION Page TERMS amp CONDITIONS OF SALE 4 SAFETY amp WARNINGS 6 INTRODUCTION 15 REQUIREMENTS 17 MAINTENANCE 19 PUMP REPAIR 23 ACCUMULATOR amp FILTER 35 OPERATOR VALVE 37 TROUBLESHOOTING CHART 41 AIR LOCK IN THE CATALYST PUMP 45 PARTS DRAWINGS 46 REVISION INFORMATION 62 Quy MagnumVenusProducts Rev 09 2014 Page 3 VPRO 45220 Series Resin Pump Manual G Terms amp Conditions of Sale GSSC Inc s Terms amp Conditions of Sale Terms amp Conditions 588284v4 1 ACCEPTANCE Acceptance of any purchase order from a customer or potential customer Buyer is subject to credit approval by GSSC Inc Seller acceptance of the purchase order by Seller and when applicable any manufacturer vendor or other third party that provides goods to Seller for resale to Buyer Vendor If Seller in its sole discretion determines that Buyer s credit becomes unsatisfactory or it has
28. age transportation handling processing and disposal MEKP is a single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called MEKP and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as laminate sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 1296 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests
29. aged or dirty Clean or replace foot valve spring retainer and foot valve ball Be sure to lubricate ball thoroughly with Red Grease See Chapter 6 Pro Pump Hose leaks at fittings Fitting loose Tighten fitting Check all fittings for leaks before operating Fitting or nipple damaged Replace damaged parts Crimped hose If the hose has been sharply bent the plastic liner may be ruptured Remove and replace hose MVP MagnumVenusProducts Rev 09 2014 Page 44 VPRO 45220 Series Resin Pump Manua Air Lock in the Catalyst Pump DANGER Fluids Under High Pressure Before performing any service and repair on this equipment be sure to relieve air and fluid pressure DANGER Always wear appropriate eye protection when working with this equipment WARNING When removing hoses place a rag over the hose before loosening it What is an Air Lock An air lock is an air bubble in the catalyst pump that blocks catalyst The piston body moves inside the bubble of air instead of pumping catalyst If you have determined that there is an air lock in your catalyst pump follow the procedures in this section 1 Relieve line pressure from the catalyst pump by locking the gun open over an empty bucket Leave the gun in this position WARNING Relieve pressure from the catalyst pump before continuing 2 Remove the catalyst hose from the nipple on the catalyst accumulator WARNI
30. and maintenance If troubleshooting indicates that you need to disassemble the shift block please see Section 7 Shift Block for complete instructions 1 To remove the shift block assembly from the pump remove the three hex screws F HB 04C 20 As you remove hex screws hold onto the shift valve assembly with one hand to prevent it from falling 2 Set aside for now NOTE Do not remove machine screws F MS 832 24 which holds the valve VPRO 2003 in place NOTE The O Ring O S 012 at the top of the shift block assembly will need to be replaced during reassembly Quy MagnumVenusProducts Rev 09 2014 Page 29 VPRO 45220 Series Resin Pump Manual Remove The Piston Rod 1 Remove the socket head cap screw and trip sleeve from the piston rod 2 Check the socket head cap screw to make sure it is not bent 3 Remove the upper slave arm from the pump by removing the hex cap screw which secures the slave arm to the pump s center section Use two socket wrenches to remove the hex screw Use one wrench to hold the lock nut in position while using the other wrench to remove the hex screw Use caution not to drop the piston rod as the hex cap screw is removed 4 Remove the piston rod and inspect for damage and wear 5 Remove o ring from the bushing in the top of the center section 85723 3 CAUTION Use only genuine Magnum Venus Plastech replacement parts to replace components of this system Using other parts could result in i
31. attempt to remove an accumulator until you have relieved pressure See Chapter 5 Accumulator amp Filter Filter Clean and inspect filter screen for plugging Note Clean the screen weekly and when changing from one material to another Use proper screen mesh size according to the material being used Pro Pump Check the oil reservoir and add oil if needed If necessary clean and dry the silencers Pro Pump Lower Assembly Check the pickup hose and wand for leaks and damage Check for packing leaks Air Lines Check for leaks wear and kinks Replace if necessary MONTHLY MAINTENANCE CHECKLIST PART PROCEDURE Air Filter Water Trap Drain Hoses Check for kinks or leaks Gauges and Regulators Check for damage and proper operation Accumulator Remove and clean inside Danger Never attempt to remove an accumulator until you have relieved pressure See Chapter 5 Accumulator amp Filter Filter Clean and inspect filter screen for plugging Note Clean the screen weekly and when changing from one material to another Use proper screen mesh size according to the material being used Pro Pump Check the oil reservoir and add oil if needed If necessary clean and dry the silencers Pro Pump Lower Assembly Check the pickup hose and wand for leaks and damage Check for packing leaks Catalyst Jug Check and clean tubes and filter screens if necessary Danger Fire and explosion hazard Never allow solvent or grease to co
32. ay occur 6 Slowly increase the air pressure until the pump reaches the top of the stroke and then shut off the air 7 Disconnect the air WARNING For your protection always disconnect the air when instructed to do so 8 Insert the clamshells 45052 1 around the piston rod Insert the bottoms of the clamshells between the piston rod and the center section Center the tops under the hex screw on either side of the piston rod 9 Reconnect the air to the pump DANGER Never insert fingers or tools into the pump cavity when air is connected to the pump Serious injury or amputation may occur 10 Slowly increase the air pressure until the hole for the hex screw appears then shut off the air 11 Disconnect the air ty MagnumVenusProducts Rev 09 2014 Page 27 VPRO 45220 Series Resin Pump Manual Connect the Upper Slave Arm 1 Coat the hex screw with grease 08465 2 Connect the upper slave arm to the pump by using the two wrenches to install the hex screw and the lock nut 3 Install the plastic plug over the hole on the side of the pump s center section DANGER Serious injury or amputation Never operate the pump unless the plastic plugs are installed on the pump Serious injury or amputation may occur DANGER Never insert fingers or tools into the pump cavity during operation Serious injury or amputation may occur 4 Push down on the slave arms and clamshells to remove the packing set from the bottom the
33. bility In the event of any such delay the date of delivery or performance shall be extended for a period equal to the time lost by reason of delay If Goods are held or stored beyond the delivery date for the convenience of Buyer such Goods shall be so stored at the risk and expense of Buyer 14 CLAIMS Claims for any nonconforming Goods must be made by Buyer in writing within ten 10 days of Buyer s receipt of such Goods and must state with particularity all material facts concerning the claim then known to Buyer Failure by Buyer to give notice within such ten 10 day period shall constitute an unqualified acceptance of such Goods by Buyer and a waiver of any right to reject or revoke acceptance of such Goods MagnumVenusProducts Rev 09 2014 Page 4 VPRO 45220 Series Resin Pump Manual 15 WARRANTIES a SELLER S WARRANTIES Seller warrants that all Goods sold shall mechanically operate as specified and shall be free from faults in respect to materials and workmanship for a period of i for parts twelve 12 months from the date of invoice and ii for systems twelve 12 months from start up or if earlier eighteen 18 months from the date of the bill of lading Seller also warrants that the Goods shall upon payment in full by Buyer for the Goods be free and clear of any security interests or liens Buyer s exclusive remedy for breach of such warranties shall be limited to repair or replacement costs or termination of any sec
34. ce and repair on this equipment be sure to relieve air and fluid pressure DANGER Always wear appropriate eye protection when working with this equipment WARNING When removing hoses place a rag over the hose before loosening it Performing proper maintenance at the recommended time intervals maximizes your equipment s productivity and efficiency This section describes recommended maintenance procedures to be performed daily weekly monthly every three months twice per year and once per year Please follow the maintenance schedules recommended in this manual This schedule is based on a one shift 5 day work week using standard general purpose resin An idle unit left with resin in it requires more frequent parts replacement DAILY MAINTENANCE CHECKLIST PART PROCEDURE Air Filter Water Trap Drain the air filter by holding a container under the filter and turning the valve at the bottom Hoses Check for kinks or leaks Pro Pump Check the oil reservoir and add oil if needed Nozzle Cap Coat nozzle cap and threads with Red Grease Materials Check and fill catalyst jug and gel coat resin Never run out Quy MagnumVenusProducts Rev 09 2014 Page 19 VPRO 45220 Series Resin Pump Manual WEEKLY MAINTENANCE CHECKLIST PART PROCEDURE Air Filter Water Trap Drain Hoses Check for kinks or leaks Gauges and Regulators Check for damage and proper operation Accumulator Remove and clean inside Danger Never
35. en if it appears undamaged it will contain dents and scratches that will create problems Damaged balls must be replaced or the pump will not work properly NOTE When disassembling the Pro pump assembly replace any O Rings that you expose Maintenance e Fora complete maintenance schedule please refer to Chapter 3 Maintenance Troubleshooting e For a complete troubleshooting schedule please refer to Chapter 7 Troubleshooting Chart Parts Drawings e To perform service and repair on the Pro pump assembly please follow the procedures below Please refer to a current parts drawing for the VPRO Pump assembly you are working on for part numbers Turn Off Pressure e Be sure all fluid pressure and air pressure is relieved from the Pro Pump assembly DANGER To avoid serious injury or equipment damage do not proceed unless the system has been completely depressurized Remove Catalyst Pump e Be sure the catalyst pump has been removed from the slave arms Quy MagnumVenusProducts Rev 09 2014 Page 23 VPRO 45220 Series Resin Pump Manual Remove Pro Pump 1 Remove the air hose connected to the fitting PF HN 06S 04 on the Shift Block assembly 2 Remove the pick up wand hose from the elbow at the bottom of the pump if install on this pump assembly 3 Remove the resin hose from the fitting on the resin filter assembly if installed on this pump assembly 4 Remove the air tube from the elbow on the to
36. h may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PRODUCTS EQUIPMENT PLEASE CALL MAGNUM VENUS PRODUCTS BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERAT
37. hese components for wear and replace if necessary NOTE The piston cups will have to be replaced during reassembly Quy MagnumVenusProducts Rev 09 2014 Page 25 VPRO 45220 Series Resin Pump Manual Assemble Piston Body Assembly 1 Lubricate the two piston cups with Red Grease 6706 2 1 2 Assemble the piston body components onto the piston body in the order they were removed Be sure to assemble the components with the correct sides facing each other See below a The piston cup backup ring should have its grooved side facing up toward the pump b The piston cup should have its cup facing up c The piston cup spacer ring which separates the piston cups should have its grooved side facing up d The second piston cup should have its cup facing up e The compression ring should have its beveled side facing down toward the bottom of the pump Newer versions of the compression ring are universal both sides are the same Piston Cup Piston Cup Spacer Ring Ridges Up I Piston Cup N Piston Cup Backup Ring Ridges Up R OL 3 Keep the ball and piston ball spring with this assembly but do not assemble them onto the pump yet NOTE Be sure the compression ring is positioned down over the shoulder of the piston body or the piston cups will not tighten properly Quy MagnumVenusProducts Rev 09 2014 Page 26 VPRO 45220 Series Resin Pump Manual Remove Packing Set
38. hex screws in an alternating pattern to ensure a good seal WARNING Do not over tighten the hex screws on the foot valve collar Damage to the center section will occur Install Shift Block Assembly 1 Place the new O Ring O S 012 on top of the shift block assembly and lubricate it with grease 08465 WARNING Before attempting to connect the shift valve assembly to the pump be sure the socket cap screw is in the center stroke position If the screw is not in the center stroke position you will damage the equipment 2 Coatthe three hex screws with a thin film of grease Then hold the shift block assembly against the pump s center section and slightly finger tighten each screw 3 Use one hand to press the shift block assembly upward while tightening the hex screws in an alternating pattern NOTE This secures the O Ring O S 012 on top of the shift block assembly against the underside of the cylinder head If the O Ring is not positioned properly the pump will lose air pressure during operation Install the air tube between the shift block and the top of the Pro pump Install Pro Pump 1 Remove the pump from the vise and install on the unit with hex cap screws 2 Connect all hoses to the pump Quy MagnumVenusProducts Rev 09 2014 Page 33 VPRO 45220 Series Resin Pump Manual Set The Packing Set 1 Prime the Pro pump fluid section 2 Close the gun head 3 SLOWLY increase the pump pressure to 60 psi 4 Kee
39. hly with Red Grease See Chapter 6 Pro Pump Pick up wand assembly not tight Tighten or seal joints of pick up wand Air in material Agitate material to remove air Low output on upstroke Piston cups piston ball or pump cylinder worn Inspect the piston cups piston ball and pump cylinder Clean and replace any damaged components See Chapter 6 Pro Pump Pump does not run Silencers on valve block plugged Turn off air to pump and unscrew silencers Clean silencers and re install Actuator valve or socket cap screw at shift block broken Replace the broken cartridge valve or socket cap screw See Chapter 6 Pro Pump Pro pump or hose plugged Danger To prevent injury always relieve fluid pressure before attempting to remove components Disassemble and clean Pro pump Replace any worn parts Replace hose as required Air not connected Check that air hose is connected at manifold and regulator is at 20 psi or more Air restricted Straighten any kinks in air hoses Pump is not primed Check all connections between pump and end of pick up wand for leaks Prime Material in oil reservoir Packing worn Replace packing set in lower part of the pump See Chapter 6 Pro Pump Piston rod worn or scored Replace piston rod See Chapter 6 Pro Pump No Gel coat delivery on down stroke Foot valve spring retainer or foot valve ball dam
40. icates All prices quoted by Seller are subject to change without notice Seller will generally collect applicable taxes along with the purchase price unless Buyer submits a valid tax exemption certificate and indicates which Goods are covered by it Prices on special order Goods may be subject to change before shipment In order to be corrected any discrepancies in pricing and or quantities on invoices must be reported by Buyer within thirty 30 days of the invoice date 3 PAYMENT Payment terms are 30 days net from the invoice date or upon such other terms approved by Seller in writing Retainage shall not apply and Buyer shall not hold back any retainage from Seller even if retainage is part of any contract between Buyer and any other party Payment is not contingent on Buyer s ability to collect or obtain funds from any other party Credit card sales are billed at the time of purchase Buyer expressly represents it is solvent at the time it places any purchase order with Seller Seller in its sole discretion may determine that Buyer s financial condition requires full or partial payment prior to manufacture or shipment If Buyer fails to make any payment when due Seller reserves the right to suspend performance Buyer agrees to pay a charge on all amounts past due at the rate of 1 2 per month 18 per year or the maximum lawful rate whichever is less In the event of non payment Buyer agrees to pay Seller s reasonable attorney fees and court costs
41. inum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Products is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Products recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers D Bulk solvent should be stored in a well ventilated separate building 50 feet away from y
42. le of withstanding pressure When HHC solvent contact aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much Quy MagnumVenusProducts Rev 09 2014 Page 9 VPRO 45220 Series Resin Pump Manual A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ alum
43. ll the actuator MPM 2598 into the actuator body VPRO 2001 and install nut MPM 2587 Thread the elbow TRU 1021 into the end the actuator MPM 2598 Install the urethane tube MPM 2052 5 5 onto the actuator MPM 2598 Install the urethane tube MPM 2052 5 onto the elbow TRU 1021 m 2 D om Repeat process on the other end if necessary Connect Shift Block Assembly to Pump WARNING Be sure the socket cap screw and trip sleeve 85806 1 is in the center stroke position or you will damage the equipment 1 If you need to install the socket cap screw and trip sleeve do the following a Install the trip sleeve onto the socket cap screw and put removable thread lock compound on the threads of the socket cap screw b Thread the socket cap screw and trip sleeve into the piston rod until it is tight against the trip sleeve 2 Apply a light film of grease 08465 to o ring and install onto the top of the actuator body 3 Hold the shift block assembly against the pro pump s center section Slightly finger tighten the three hex screws F HB 04C 20 into the center section 4 Useone hand to press the shift block assembly upward while tightening the hex screws in an alternating pattern NOTE This secures the O Ring O S 012 on top of the shift block assembly against the underside of the cylinder head If the O Ring is not positioned properly the pump will lose air pressure during operation 5 Install the air tube between
44. n In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames C Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels y MagnumVenusProducts Rev 09 2014 Page 8 VPRO 45220 Series Resin Pump Manual D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Firefighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Products in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP I Catalyst accumulated from the purging of hoses or the measurement of fluid output deliveries should never be returned to the supply tank such catalyst should be diluted with copious q
45. n from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doctor immediately in the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information y MagnumVenusProducts Rev 09 2014 Page 12 VPRO 45220 Series Resin Pump Manual 3 0 Equipment Safety WARNING Magnum Venus Products suggests that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB decibels This equipment should only be operated or
46. nforceable invalid or void for any reason such provision shall be automatically voided and shall not be part of these Terms amp Conditions and the enforceability or validity of the remaining provisions of these Terms amp Conditions shall not be affected thereby TO THE EXTENT NOT CONTRARY TO APPLICABLE LAW THE FOLLOWING SHALL APPLY 24 Buyer waives any available homestead exemption as well as any and all requirements or rights with regard to notice demand presentment IMPORTANT NOTICE THIS INSTRUMENT PERMITS SELLER TO OBTAIN AND USE YOUR INDIVIDUAL CREDIT HISTORY FOR CREDIT EVALUATION PURPOSES MagnumVenusProducts Rev 09 2014 Page 5 VPRO 45220 Series Resin Pump Manual D SAFETY amp WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Products Inc Magnum Venus Products cannot eliminate ever
47. ng leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Products System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point If allowed to rub the hose will be cut through causing a hazardous leakage of
48. ng set the spring and the spring retainer onto the piston rod and up into the packing cavity Optional Packing Sets VLS 2405 2U2G STAGGERED PISTON ROD SET VLS 2405 GFT PACKING SET VLS 2405 U PACKING SET Install Piston Body Assembly 1 Insert the piston ball spring into the piston rod being sure that the spring goes onto the end of the dowel pin located on the bottom of the piston rod 2 Take the piston body assembly consisting of the ball compression ring piston cup spacer ring piston cup backup ring and piston body and thread it into the end of the piston rod CAUTION If the piston body is screwed tightly against the piston rod but the packing cups still rotate easily the top of the compression ring is not aligned correctly Disassemble the piston body and reinstall it Quy MagnumVenusProducts Rev 09 2014 Page 32 VPRO 45220 Series Resin Pump Manual Install Foot Valve Assembly 1 Insert the cylinder 15991 1 and foot valve body onto the piston rod 2 Coat the threads of the two hex screws with a thin layer of grease Then gently hand tighten the screws to secure the foot valve collar foot valve body and cylinder to the pump s center section 85728 3 Do not completely tighten the assembly yet 3 Check the orientation of the inlet elbow and reinstall as noted earlier 4 When the foot valve body is oriented correctly tighten the hex screws to 13 ft Ib 18 N M 1 6 KP M NOTE Tighten the
49. nifold 90 degrees to the open or on position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or on position Place a container under the ball valve to catch any resin that is ejected out of the valve y MagnumVenusProducts Rev 09 2014 Page 13 VPRO 45220 Series Resin Pump Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits a charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Products recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin No77 states that the electrical resistance of such a leakage pat
50. njury to personnel and damage to equipment Clean amp inspect all components for wear and damage and replace them as needed Replace all the used components in the pump with the ones supplied with the Seal Kit Piston Rod Installation 1 Coat o ring with grease 08465 and install it into the bushing on top of the center section 2 Coat the top portion of the piston rod with grease 08465 and install up thru the center section into o ring Use caution not to damage the o ring 3 Coat the hex screw with grease 08465 4 Connect the upper slave arm to the piston rod by using the two wrenches to install the hex screw and the lock nut 5 Install the trip sleeve onto the socket head cap screw 6 Puta drop of removable thread lock compound onto the threads of the socket head cap screw extending thru the trip sleeve and thread it into the piston rod Quy MagnumVenusProducts Rev 09 2014 Page 30 VPRO 45220 Series Resin Pump Manual Install Cylinder Head 1 Be sure the pump is in the center stroke position 2 Lubricate the following items with grease 08465 a O Ring on the piston b Piston Rod above the center section 85728 3 c Threads on the center section where the cylinder head fits d O Ring on the top of the center section e Inside of the cylinder head 3 Install the o ring on to the air motor piston 4 Install the o ring onto the top of the center section 85728 3 5 Thread the Air motor Piston onto the
51. ntact any part of the catalyst system Air Lines Check for leaks wear and kinks Replace if necessary Quy MagnumVenusProducts Rev 09 2014 Page 20 VPRO 45220 Series Resin Pump Manual SIX MONTH MAINTENANCE CHECKLIST PART Air Filter Water Trap Hoses Gauges and Regulators Accumulator Filter Pro Pump Pro Pump Lower Assembly Catalyst Jug Air Lines Catalyst Pump MVP MagnumVenusProducts PROCEDURE Drain Check for kinks or leaks Check for damage and proper operation Remove and clean inside Replace the O Rings Danger Never attempt to remove an accumulator until you have relieved pressure See Chapter 5 Accumulator amp Filter Clean and inspect filter screen for plugging Note Clean the screen weekly and when changing from one material to another Use proper screen mesh size according to the material being used Replace the oil in the oil reservoir If necessary clean and dry the silencers Check piston rod cylinder head piston and trip sleeve for wear and damage replace as needed Replace O Rings cups and packing set Check the pickup hose and wand for leaks and damage Check for packing leaks Check piston rod and pump cylinder for wear replace as needed Replace the packing set piston cups and O Rings Check and clean tubes and filter screens if necessary Danger Fire and explosion hazard Never allow solvent or grease to contact any part of the catalyst system
52. ntenance schedule provides a detailed list for performing daily weekly monthly three month and annual maintenance Please read the manual carefully Follow the steps in the order given otherwise you may damage the equipment or injure yourself DANGER Always wear proper safety equipment including eye protection and gloves when performing service and repair on this equipment This manual covers the following pump assemblies VPRO 45220 22 1 Pump Assembly VPRO 45220 IM 22 1 Pump Assembly Internal Mix VPRO 45220 MC 22 1 Pump Assembly Multi Color units VPRO 45220 NPR 22 1 Pump Assembly Pro Rider VPRO 25700 7 1 Pump Assembly 2 Air Motor The VPRO 25700 7 1 PRO Pump assembly uses the 2 Air Motor assembly Piston O ring amp Air Cap but otherwise uses the same parts in the fluid section During Disassembly As you disassemble the equipment lay out the components in the correct order and direction This will help you to reassemble them Note the order of the piston cup piston cup spacer ring piston cup backup ring and compression ring and the directions they face These directions are critical to proper functioning of this equipment Quy MagnumVenusProducts Rev 09 2014 Page 15 VPRO 45220 Series Resin Pump Manual Lubrication Throughout this manual directions are given for lubricating various parts of the Pro Pump There are three types of lubricant used a Ifthe part contacts resin use MVP Red Grease
53. oducts Rev 09 2014 Page 16 VPRO 45220 Series Resin Pump Manual Requirements Air Requirements Clean dry compressed air must be available at up to 90 psi 6 3 kg cm and a minimum volume of 10 CFM 0 3 m Air must be provided through an air hose with a diameter of 0 5 inch 1 3 cm or greater Tool and Supplies Requirements When performing service and repair on the Pro Pump you should have the following tools spare parts and supplies available before beginning NOTE Items followed by a may be purchased from Magnum Venus Plastech One table vise Loctite 243 removable or equivalent thread lock compound One small hammer Needle nose pliers Solvent or emulsifier for cleaning One clean work table Anti seize thread sealant Set of hex wrenches 08469 One 5 8 inch wrench 08474 One 9 16 inch wrench 08476 One 5 16 inch wrench 08477 Empty buckets for cleaning Clean inch plastic dowel or rod One 8 inch adjustable wrench 08467 One 12 inch adjustable wrench 08468 One 7 16 inch open end wrench One inch socket wrench One 7 16 inch socket wrench 08472 Ooo D O DO D DO D D DO O D LD D DO o O Wooden sticks or tongue depressors for testing Quy MagnumVenusProducts Rev 09 2014 Page 17 VPRO 45220 Series Resin Pump Manual Q Labels and pens for marking pneumatic lines Q Clean rags and paint brushes for cleaning equipment Q One tube of medium weight lithium grea
54. our main plant E You should allow only enough solvent for one day s use in your laminating area F NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 Quy MagnumVenusProducts Rev 09 2014 Page 10 VPRO 45220 Series Resin Pump Manual 2 4 Catalyst Diluents Magnum Venus Products spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Products therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluent being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on the job contamination while mixing WARNING If diluents are not used it should be remembered that catalyst spillage gun hose and packi
55. p of the air motor assembly 5 Remove the two screws holding the gel coat pump to the pump mount Remove Foot Valve Assembly 1 Mount the pump assembly in a vise CAUTION Before proceeding note the original position of the elbow on the foot valve body When you reinstall the foot valve body the elbow must be oriented in the same position CAUTION As you disassemble the equipment lay out the components in the correct order and direction This will help you to reassemble them Especially note the order of the piston cup piston cup spacer and compression ring and the directions they face These directions are critical to proper functioning of this equipment 2 Use a wrench to remove the two hex cap screws which secure the cylinder 15991 1 and foot valve body to the center section of the pump 85728 3 NOTE Loosen the hex screws alternately to prevent distorting them 3 Remove the foot valve body and the cylinder 15991 1 from the pump Disassemble Foot Valve Assembly 1 Separate the cylinder from the foot valve assembly by pulling them apart Inspect the cylinder for damage or wear 2 Remove built up material from the interior NOTE The two O Rings on the cylinder will need to be replaced during reassembly 3 Use needle nose pliers to remove the ball stop from the interior of the foot valve 4 Remove the spring and the ball NOTE The ball may need to be replaced during reassembly 5 Check the interior of the foot val
56. p the pump stalled for 5 to 15 minutes to allow the packing set to set 5 Decrease the pump pressure to the desired operating pressure Now you are ready to connect prime and pressurize the catalyst pump for operation Quy MagnumVenusProducts Rev 09 2014 Page 34 VPRO 45220 Series Resin Pump Manual G Accumulator amp Filter Maintenance The accumulator amp filter should be disassembled and cleaned approximately once per week more often if the weather is hot Troubleshooting If you must keep increasing pressure to maintain an adequate spray fan the filter may be clogged with debris If the spray is pulsing the accumulator is probably blocked When dealing with system blockages follow the safety instructions below DANGER Before disassembling accumulator relieve fluid pressure and air pressure If material is plugging the system some parts of the system may still contain fluids under high pressure even after you have followed normal procedures to relieve the pressure WARNING To prevent injury hold a large rag or shop towel around the wrench and fitting as you remove the fitting Remove the fitting slowly to allow fluid pressure to escape into the rag or towel WARNING Always wear appropriate eye protection and other protective clothing when performing service and repair on the accumulator amp filter Parts Drawings To service the accumulator please follow the procedures below using drawing FF 5000 XX
57. property is exempt or immune from attachment or execution that the suit action or proceeding is brought in any inconvenient forum that the venue of the suit action or proceeding is improper or that these Terms amp Conditions or the subject matter hereof may not be enforced in or by such court and waive and agree not to seek any review by any court of any other jurisdiction which may be called upon to grant an enforcement of the judgment of any such Florida state or federal court The parties hereby consent to service of process by registered mail at the address to which notice is to be given The exclusive venue for any proceeding under these Terms amp Conditions shall be solely in any state court in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida Buyer acknowledges that the prices for Goods offered hereunder are in part dependent on Buyer s consent to jurisdiction in Florida and exclusive venue in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida and without Buyer s consent to this jurisdiction and venue provision the prices for the Goods may be higher 23 GENERAL Any representation affirmation of fact and course of dealing promise or condition in connection therewith or usage of trade not contained herein shall not be binding on either party If any provision hereof shall be une
58. pump If you are unable to do this by hand reconnect the air and slowly increase air pressure until the pump reaches the bottom of the stroke then shut off the air 5 Disconnect the air NOTE If the packing set have not come down far enough gently insert a blunt tool into the pump cavity and use it to drive the clamshells farther down 6 Remove the following components from the bottom of the pump a The male compression ring b The piston rod packing set c The female compression ring NOTE The piston rod packing set will need to be replaced during reassembly 7 Remove the clamshells through the bottom of the center section 8 Inspect the inside of the packing cavity It should be clean and free of material Quy MagnumVenusProducts Rev 09 2014 Page 28 VPRO 45220 Series Resin Pump Manual Remove Cylinder Head NOTE Use the correct drawing for the Pump Assembly you are working with and VPRO 2000 1 Remove the air tube from the top of the pump air motor 2 Use a wrench to unscrew the cylinder head 3 Inspect the inside of the cylinder head for wear or damage 4 Remove O Ring from the air motor piston 5 Remove O Ring from the top of the center section casting 85723 3 6 Remove hex nut from the top of the air motor piston 7 Unscrew the air motor piston from the piston rod Remove Shift Block Assembly NOTE The shift block assembly does not need to be completely disassembled for routine inspection
59. reasonable grounds for insecurity Seller reserves the right upon notice to Buyer to demand adequate assurance of due performance from Buyer and or terminate any purchase order with no liability to Seller BY REQUESTING A QUOTE FROM SELLER ACCEPTING AN INVOICE FROM SELLER OR PRESENTING A PURCHASE ORDER TO SELLER BUYER CONFIRMS THAT THESE TERMS amp CONDITIONS SHALL GOVERN ALL PURCHASES OF PRODUCTS OR MATERIALS PROVIDED TO BUYER BY SELLER GOODS GOODS SOLD BY SELLER ARE EXPRESSLY SUBJECT TO THE TERMS AND CONDITIONS SET FORTH HEREIN AND ANY DIFFERENT OR ADDITIONAL TERMS OR CONDITIONS SET FORTH IN A PURCHASE ORDER OR SIMILAR COMMUNICATION RECEIVED FROM BUYER ARE OBJECTED TO AND SHALL NOT BE BINDING UPON SELLER UNLESS SPECIFICALLY AGREED TO IN WRITING BY AN AUTHORIZED CORPORATE OFFICER OF SELLER NO SELLER EMPLOYEE OR AGENT HAS THE AUTHORITY TO MODIFY THESE TERMS amp CONDITIONS VERBALLY SELLER OBJECTS TO AND REJECTS ANY TERMS BETWEEN BUYER AND ANY OTHER PARTY AND NO SUCH TERMS INCLUDING BUT NOT LIMITED TO ANY GOVERNMENT REGULATIONS OR FLOWDOWN TERMS SHALL BE A PART OF OR INCORPORATED INTO ANY PURCHASE ORDER FROM BUYER TO SELLER UNLESS AGREED TO IN WRITING BY AN AUTHORIZED REPRESENTATIVE OF SELLER 2 PRICES AND TAXES Buyer agrees to pay the prices quoted by Seller or listed on any related invoice and is responsible for additional applicable shipping and handling charges taxes duties and charges for import and export licenses and certif
60. rge Heat Material use smaller Wide Fan or air pressure low nozzle or as a last resort increase pump pressure Resin filter clogged Disassemble and clean the resin filter Air pressure too high Lower pressure then increase pressure to the desired fan Nozzle too small or too wide Change nozzle Round fan Orifice in nozzle worn clogged Push fine wire through orifice or damaged from back side Use fingernail to clean material form V shaped notch in front Soak hardened material in solvent If notch is rough or worn replace nozzle Air assist pressure too high Decrease air assist pressure Excessive Misting Heavy pulsation Air pressure too high Reduce air pressure to gel coat pump Resin accumulator plugged Danger To prevent injury always relieve fluid pressure before attempting to remove components Disassemble accumulator and clean Pump jumps on upstroke Piston ball worn or not seating properly Replace piston ball and piston cups Be sure to lubricate ball and cups thoroughly with Red Grease See Chapter 6 Pro Pump Quy MagnumVenusProducts Rev 09 2014 Page 43 VPRO 45220 Series Resin Pump Manual PROBLEM CAUSE SOLUTION Pump dives on down stroke Foot valve spring retainer or foot valve ball damaged or dirty Clean or replace foot valve spring retainer and foot valve ball Be sure to lubricate ball thoroug
61. se such as Lubriplate lubricant 08465 Q Large approximately 3 feet by 10 feet or 1 meter by 3 meters strips of paper for performing spray tests Q One pin wrench 45031 1 comes with catalyst jug Q One scribe 08126 Q Red Grease 6706 2 1 Q Seal Kit VPRO 45220 SK Seal Kit Gel Coat Pump VPRO 25700 SK Seal Kit 7 1 Pump Assembly NOTE Lubriplate is a registered trademark of the Lubriplate division of Fiske Brothers Refining Company NOTE Loctite is a trademark of the Loctite Corporation NOTE Teflon is a registered trademark of E I DuPont de Nemours and Co IMPORTANT WARRANTY INFORMATION Please note that components used on this equipment are made of specially developed high strength material Q Only authentic Magnum Venus Plastech replacement parts are acceptable for use with this equipment O Use of unacceptable replacement parts will void our liability and warranty of this equipment Please contact your Magnum Venus Plastech distributor for more information Quy MagnumVenusProducts Rev 09 2014 Page 18 VPRO 45220 Series Resin Pump Manual Maintenance DANGER Contaminated catalyst may cause FIRE or EXPLOSION Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER FLUIDS UNDER HIGH PRESSURE Before performing any servi
62. serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the ball valve on the catalyst ma
63. spected and replaced if needed Remove Valve from Shift Block 1 Remove the urethane tubes MPM 2052 5 5 from the valve body VPRO 2003 2 Remove the two mufflers VPRO 2004 from the valve body 3 Unscrew the nipple PF HN 06S 04 and reducer PF RA 04 02 from the valve body 4 Unscrew the two tube fittings 7701 6 4 from the valve body 5 Remove the two machine screws F MS 832 24 from the valve body VPRO 2003 Note The guard VPRO 2002 will also come loose when you remove the machine screws 6 Remove the valve and guard from the actuator body Install Valve onto Shift Block 1 Install the nipple PF HN 06S 04 and reducer PF RA 04 02 onto the valve 2 Install the mufflers VPRO 2004 onto the valve 3 Screw the two tube fittings 7701 6 4 into the valve body 4 Hold the guard VPRO 2002 and valve VPRO 2003 up to the actuator body VPRO 2003 and attach with machine screws F MS 832 24 5 Attach tube MPM 2052 5 5 to the valve Quy MagnumVenusProducts Rev 09 2014 Page 38 VPRO 45220 Series Resin Pump Manual Remove Actuator Valve from Shift Block 1 Remove the urethane tube MPM 2052 5 5 from the valve body VPRO 2003 2 Unscrew the elbow TRU 1021 from the end of the actuator MPM 2598 3 Remove the nut MPM 2587 holding the actuator MPM 2598 in place and pull the actuator free 4 Repeat the process for the other end if necessary Install Actuator Valve onto Shift Block 1 Insta
64. t be unused and are subject to a 15 restocking charge which may be increased or decreased in the Seller s sole discretion depending on the reason for such return Any Goods which were special ordered by Buyer are may not be returned and any such Goods which are returned are subject to a restocking cancellation fee of 10096 of the cost of the Goods Goods shall be deemed accepted by Buyer and cannot thereafter be returned if Buyer fails to object to the Goods within thirty 30 days after the Goods are received by Buyer 8 CANCELLATION The Buyer may cancel any purchase order prior to shipment of the Goods by mutual agreement of the parties and upon payment to Seller of reasonable and proper cancellation charges 9 TERMINATION Seller may terminate the whole or any part of any purchase order if there is a material breach of these Terms amp Conditions In the event of any such breach the Seller will provide Buyer with written notice of the nature of the breach and the Seller s intention to terminate for default In the event Buyer does not cure such failure within ten 10 days of such notice Seller may by written notice terminate the purchase order provided that Buyer shall continue its performance to the extent not terminated 10 CHANGE IN BUYER S FINANCIAL CONDITION Seller reserves the right to cancel any order or to require full or partial payment in advance without liability to Seller in the event of i insolvency of the Buyer ii the
65. t block If the stroke stutters Shift Block malfunction Check and clean the actuator valve or replace the actuator valve To disassemble the shift valve please follow the procedures below Please refer to drawing VPRO 2000 Shift Block Assembly and Pro Pump Assembly drawing DANGER Before performing service or repair on this equipment be sure to disconnect all air to the system WARNING Be sure to wear appropriate safety equipment including gloves and eye protection Check Socket Cap Screw Position Before performing service and repair on the shift block be sure the socket cap screw 00260 and trip sleeve 85806 1 is in the center position of the pump NOTE The socket cap screw and trip sleeve is shown on Pro Pump Assembly drawing Quy MagnumVenusProducts Rev 09 2014 Page 37 VPRO 45220 Series Resin Pump Manual Remove Operator Valve Assembly From Pump DANGER Before performing service or repair on this equipment be sure to disconnect all air to the system 1 Be sure all fluid pressure and air pressure is relieved from the system 2 Remove the red air hose and the clear tube from the shift block assembly 3 Remove the air tube MPM 2583 1 from the top of the air motor cylinder head 4 Remove the three screws F HB 04C 20 from the front of the shift block 5 Remove the shift block assembly from the pump NOTE The O Ring O S 012 at the top of the shift block assembly needs to be in
66. that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardous materials used in the laminating operatio
67. the top of the pump and the shift block 6 Connect the air hose and the clear tube to the shift block assembly Quy MagnumVenusProducts Rev 09 2014 Page 39 VPRO 45220 Series Resin Pump Manual Test Operator Valve 1 Test the valve to ensure that there is proper air flow intake and output 2 Increase the pump pressure 3 Open the gun over an appropriate container 4 lf the pump operates the shift block works y MagnumVenusProducts Rev 09 2014 Page 40 VPRO 45220 Series Resin Pump Manual Troubleshooting Chart DIAGNOSING PROBLEMS The most common problems with the equipment are diagnosed by analyzing the cured part NOTE Many problems are the direct result of a failure to maintain the equipment according to the maintenance schedules given Please follow your maintenance chart PROBLEM CAUSE SOLUTION Slow cure during upstroke S S Ball in catalyst pump piston body not seating Clean ball and inspect seat Replace ball piston seal or piston body if questionable Slow cure during down stroke S S Ball in catalyst pump inlet body not seating Clean ball and inspect seat Replace ball or have seat repaired if questionable Catalyst Check Valve CV 2000 not working correctly Check and Repair the Catalyst Check Valve CV 2000 No cure or slow over all cure Catalyst pump set at too low or too high of a percentage Move catalyst pump to a higher setting
68. uantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Products spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature b Equipment capab
69. uctions read the Safety amp Warning section in the beginning of this manual Relieve pressure from the system Replace the catalyst hose with new one Resin or gel coat too cold Consult your materials supplier for proper temperature Maintain a draft free environment of about 70 degrees F An auxiliary heat source may be required to reduce gel time Low output on upstroke of Pro pump Piston cups piston ball or pump cylinder worn Inspect the piston cups piston ball and pump cylinder Clean and replace any damaged components See Chapter 6 Pro Pump No fan constant low output or fast cure Screen of pump pick up wand blocked Unscrew screen from hose and clean Resin filter blocked Disassemble and clean filter body and screen with solvent Resin hose plugged Danger To prevent injury always relieve fluid pressure before attempting to remove components Flush hose with solvent If material is hard replace hose Pick up wand assembly leaking Tighten assembly fittings Resin filter clogged Disassemble and clean the resin filter See Chapter 7 Accumulator amp Filter Material too cold or air pressure low Heat material or increase pump pressure MVP MagnumVenusProducts Rev 09 2014 Page 42 VPRO 45220 Series Resin Pump Manual PROBLEM CAUSE SOLUTION Narrow Fan Material too cold nozzle too la
70. uipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Products recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Products recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards Quy MagnumVenusProducts Rev 09 2014 Page 7 VPRO 45220 Series Resin Pump Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which require great care and caution in its stor
71. ump information and VPRO 25700 drawing Updated the manual format and Address Added the optional Packing Sets to Pump Repair section Added the Terms amp Conditions of Sale section to the manual Updated the address and removed Plastech reference Corrected the title at the top of the page Updated the drawings Updated the manual format Address name and the Terms amp Conditions of Sale Removed references to Plastech Quy MagnumVenusProducts Rev 09 2014 Page 62 VPRO 45220 Series Resin Pump Manual HA MagnumvVenus Products CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com Assemblies Covered in this Manual VPRO 45220 22 1 Pump Assembly VPRO 45220 IM 22 1 Pump Assembly Internal Mix VPRO 45220 MC 22 1 Pump Assembly Multi Color units VPRO 45220 NPR 22 1 Pump Assembly Pro Rider VPRO 25700 7 1 Pump Assembly 2 Air Motor y MagnumVenusProducts Rev 09 2014 Page 63
72. urity interests or liens and Seller shall have no responsibility for reimbursing repair costs incurred by Buyer in connection with Goods without first giving written authorization for such charges In any claims by the Buyer against the Seller in respect of the Goods the liability of the Seller shall be limited to the value of the Goods This warranty applies only to Goods properly used and maintained and does not apply to any Goods which are misused or neglected or which has been installed operated repaired altered or modified other than in accordance with instructions or written authorization by Seller This warranty does not apply to any Goods not manufactured by Seller and Buyer s sole warranty with respect to such Goods shall be that of the Seller s Vendor if any b VENDOR S WARRANTIES Seller shall assign to Buyer any Vendor warranties and or remedies provided to Seller by its Vendor c INTELLECTUAL PROPERTY INFRINGEMENT SELLER DISCLAIMS ANY AND ALL WARRANTIES AND OR INDEMNIFICATIONS AGAINST INFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS OF ANY NATURE SELLER SHALL IF GIVEN PROMPT NOTICE BY BUYER OF ANY CLAIM OF INTELLECTUAL PROPERTY INFRINGEMENT WITH RESPECT TO ANY GOODS SOLD HEREUNDER REQUEST THE APPLICABLE VENDOR TO GRANT FOR THE BUYER SUCH WARRANTY OR INDEMNITY RIGHTS AS SUCH VENDOR MAY CUSTOMARILY GIVE WITH RESPECT TO SUCH GOODS d LIMITATIONS THERE ARE NO OTHER WARRANTIES WRITTEN OR ORAL EXPRESS IMPLIED OR BY STATUTE SELLER SP
73. ve body for material buildup or damage Quy MagnumVenusProducts Rev 09 2014 Page 24 VPRO 45220 Series Resin Pump Manual Assemble Foot Valve Assembly 1 Lubricate the new foot valve ball with a light film of Red Grease 6706 2 1 2 Roll the ball into the foot valve body NOTE Handle the foot valve ball carefully If it is damaged it must be replaced 3 Insert the spring 3102 16 1 on top of the ball 4 Use the ball stop to secure the foot valve spring and the foot valve ball in the foot valve body NOTE The ball stop should be in the groove in the foot valve body with the ball stop on top of the spring 5 Place the new O Rings on the cylinder 15991 1 and lubricate them with Red Grease 6706 2 1 6 Insert the cylinder into the foot valve body 7 Use the palm of your hand to press the cylinder securely into the foot valve until the cylinder seats 8 The foot valve will be installed on the pump later Remove Piston Body Assembly 1 Remove the piston body CAUTION Hold your hand under the pump as you loosen the piston body to prevent the ball and piston ball spring from falling out 2 If the ball falls it must be replaced Inspect the ball and spring to be sure that there is no damage 3 Remove the spring retainer and lower packing spring Disassemble Piston Body Assembly 1 Separate the piston cup backup ring the two piston cups the piston cup spacer ring and the compression ring Inspect t
74. y danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Products hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Products recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Products recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other standards and recognized authorities to consult are the

VPRO-45220 Series Pump Manual

Contents

Download Pdf Manuals

Related Search

Related Contents