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ComBricks User Manual - Streamline Process Management

1. Interval Station lost Syncs Once a Interval v Repeats Interval Interval Illegals Interval Interval Internal Diagnostics Of Interval External Diagnostics Off Interval Diagnostics while in DX Of rl a Interval Master lost Off Interval de Randrate rhanna nr Tel Intansal lel Fig 40 Event configuration To reduce an unwanted overload of emails or log entries the events can be set to Off Once or Interval Even parameter Description Retrigger required Off No event generation Once Event will be generated once 1 shot Interval Event will be generated once within the customized interval time After the interval time the event is automatically retriggered to be generated in the next interval If no trigger was captured in the new interval period no event will be generated The interval time can be customized between 1 minute and 365 days Version 5 4 0 June 2014 Page 63 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL 5 5 Tag name configuration COMbricks User Manual Every COMbricks module and every station in every network can be tagged with a name IP address 192 168 1 205 MAC address 9C B2 06 00 02 EA Tag name configuration Fill in the tag names in the edit box on the right Each tag must be in this format Slot Name The Slot should be
2. Address NO bus address required Transmission speed 9 6 kbps 12 Mbps including 45 45 kbps Transmission speed detection Auto detect 10 s detection and 50 s lost time Data delay time normal mode 1 6 TBit at 9 6 kbps 93 75 kbps 1 7 TBit at 187 5 kbps 500 kbps 1 8 TBit at 1 5 Mbps 2 0 TBit at 3 Mbps 2 5 TBit at 6 Mbps 3 5 TBit at 12 Mbps Data delay time redundant mode 11 6 TBit at 9 6 kbps 93 75 kbps 11 7 TBit at 187 5 kbps 500 kbps 11 8 TBit at 1 5 Mbps 12 0 TBit at 3 Mbps 12 75 TBit at 6 Mbps 13 75 TBit at 12 Mbps Delay time jitter Max 4 TBit PROFIBUS cable specifications Cable lengths 1200 m at 9 6 kbps 93 75 kbps 1000 m at 187 5 kbps 400 m at 500 kbps 200 m at 1 5 Mbps 100 m at 3 Mbps 12 Mbps Wire diameter for the screw terminals 2 5 mm Wire type Stranded or solid core Version 5 4 0 June 2014 Page 138 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual Technical Data 2 Channel Repeater 101 201102 Number of devices Maximum 31 devices per channel busload Termination Integrated switchable Powered according to PB RS 485 390 220 390 Ohms Cascading depth No limit only busparameter limitation of the master Redundancy Yes maximum 10 cables activated by switch Dipswitches NWO_NW1 PROFIBUS Network LEFT LEFT RIGHT LEFT LEFT RIGHT RIGHT RIGHT RED Redundancy
3. Modules can be inserted and removed during operation Changes in hardware should be directly visible in the Status screen The User message with custom messages info is also displayed here see Fig 26 On the top of the screen the network and site info can be inspected see Fig 26 On the bottom of the screen the connected clients with this COMbricks are visible see Fig 26 Ge B http 192 168 1 225 Company Oil and Gas Company COMbricks Procentec Windows Internet Explorer 3 4 1X I combricks Procentec x IP address 192 168 1 225 MAC address 9C B2 06 00 02 5C System uptime 0 days 0 07 42 Temperature 30 C System time 6 Dec 2011 11 18 37 5 December 2011 Service on Wago remote 1 0 6 December 2011 Replaced plug on Siemens ET200S Call John Doe in case of problems 11 222 56882312 PROCENTEC 000604 OK 2 Channel RS485 Repeater Type 1 PROCENTEC 000655 OK 2 Channe RS485 Repeater Type 1 PROCENTEC 3 192 168 1 11 WEB port 80 192 168 1 19 WEB port 80 192 168 1 25 WEB port 80 192 168 1 44 WEB port 80 Fi g 26 Status screen Most of the module types offer their specific status screen Click on the link name in the module column and the respective web page will be displayed see Fig 27 Version 5 4 0 June 2014 Page 42 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all
4. If the Direct Grounding is connected with the Indirect Grounding by mistake the Direct Grounding wins 7 5 Baudrate detection It takes less than 10 seconds for a module to detect the baudrate in practice it will be around 3 seconds The detection mechanism is started when telegrams enter the module from the field side not the backplane If the baudrate has been detected the ER LED will be OFF When the baudrate has been detected the module has to see a valid telegram within 50 seconds otherwise the module unlocks the baudrate and the ER LED will be ON 7 6 PROFIBUS DP cable lengths The length of the PROFIBUS cable connected to the repeater channels should comply with the PROFIBUS DP cable specifications for RS 485 Baudrate kbps EX 19 2 45 45 9375 187 5 1500 3000 6000 12000 atic 1200 1200 1200 1200 1000 o0 200 100 m Example 1000 m cable per channel at 187 5 kbps Other channels with the same cable length Max 31 devices Fig 49 PROFIBUS DP cable lengths Version 5 4 0 June 2014 Page 81 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROGENTEG COMbricks User Manual 7 7 PROFIBUS DP cable specifications The cable should comply with the PROFIBUS DP cable specifications for RS 485 Table 4 PROFIBUS DP cable specifications Parameter Value Parameter 2 twisted Wire diameter Impedance 150 Ohm 3 to 20 MHz
5. Mix of topologies and interfaces in the same or different networks Point to point in a hub topology Point to point redundant Point to point bus structure Fig 53 Fiber optic topologies Version 5 4 0 June 2014 Page 91 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual Fiber optic communication is in all situations point to point where the receiver and transmitter wires are crossed The combination of modules can create complex topologies like bus and star hub topologies Every topology has its own advantages and disadvantages 9 1 1 Bus topology with COMbricks Long delay time Long range possible cascading Extendable only at the ends without adding new modules 9 1 2 Star Hub topology with COMbricks Relative short delay time no busparameter adjustments required Adjustable at any time More module are required High availability 9 2 Delay time Fiber optic applications require a delay time calculation to adjust the Slottime busparameter in the configuration of the master s COMbricks complies with the following formulas FO cable delay 5 107 x FO cable length x Baudrate Example 1 5 Mbps 3 km FO cable FO cable delay 0 000005 X 3 X 1500000 22 5 TBit Tdelay FO cable delay 2 x Module delay time x 2 Continued example 1 5 Mbps 22 5 TBit FO delay Tdelay 22 5 2
6. mr 1 Monitoring Networking and Control D I Cas Aa 2 kS WS Monitoring segments apdo Jeg DP DP coupler PN DP coupler Alarm contacts Non standard cable RS 485 IS PROFIBUS P Version 5 4 0 June 2014 Page 10 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 1 3 Product features v Drives 32 modules 10 high speed modules v Wide range of modules available v Hot swap and extendible v Powerful web server v ProfiTrace OE for monitoring 4 networks v Multi language V DIN rail mounting V IP 20 Version 5 4 0 June 2014 Page 11 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 1 4 Modular PROFIBUS repeaters The current trend in PROFIBUS projects is to use segmentation with repeaters fiber optic and ProfiHubs to bridge the common faults of the end user concerning his cabling difficulties COMbricks adds another important element the creation of modular and random repeater hubs which can be maintained remotely with a permanent internal ProfiTrace see Fig 1 COMbricks is based on a backplane which can hold up to 10 hot swap repeater modules Each module has one or two channels so a total of max 20 galvanic isolated transparent segments Every channel can handle 31 PROFIBUS stations and maximum 1200 m c
7. F mission 47 CFR 15 class A L onsultincs MIT Tm t i Version 5 4 0 June 2014 tuas in ra hinted PA OUR a jE aiir ua Mic PAU COMbricks User Manual Subicate of Compliance This certificate is issued under the conditions as described in the D van der Vlugi Director Woerden 2011 March 15 ere qud umipr pa FM Sr fire Page 176 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual ualityMasters ay SO Certilicering QualityMasters hereby declares that Procentec B V Wateringen has a management system that meets the requirements of the standard NEN EN ISO 9001 2008 for the scope Providing training courses technical support product development and the exploitation of the test laboratory Date of original approval 10 02 2003 Date of issue 10 04 2013 Valid until 10 02 2016 Certificate number NL 6313uk On behalf of Stichting QualityMasters W A The allure bo meet the conditions as set mih m the certificaipan agreement or non complanpe with ihe given standard and ot guidelines may lead ro rhe suspension m cancellation of thee ceritain This certificate emab rhe property of Stichting Qual yMasters Mieuwland Parc 157 31511 Papendrecht Version 5 4 0 June 2014 Page 177 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks
8. Normalsortorder Reset the bargraph Resetbargraph Fig 76 Bargraph image for PA Version 5 4 0 June 2014 Page 111 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual In the above example the amplitude is too high due to missing termination on one side Normally the amplitude should be between 750 and 1000 mV 11 2 4 PA measurements The PA measurements page shows a static scope image it is not an actual scope measurement The blue arrows illustrate the measured value of the amplitude and the jitter The values are displayed in the corresponding boxes see Fig 77 11 2 4 1 Amplitude The amplitude is the difference between the highest and the lowest measured value of the AC signal the actual data The displayed result is measured by taking samples from all the bits in a telegram Not the entire bit is measured but only a small part to filter out irregularities such as overshoots 11 2 4 2 Jitter Jitter is described as Zero crossing point deviation which means that the changing of a bit does not occur at the intended time This is acceptable within the limit of 3200 nanoseconds positive or negative Causes for high jitter times can be wiring mistakes EMI cable cross talk or device problems 11 2 4 3 Polarity This is NOT the polarity of the bus wiring but the internal communication signal In some products it is possible that th
9. 12 4 3 Assigning a pre defined name The positions 1 9 of the rotary switch assign a pre defined name to the device The name has the format COMbricks x where x corresponds to the selected digit of the rotary switch For example in position 4 the module has the following device name COMbricks 4 The name is read during startup of the module changing the rotary switch during operation does not change the device name DEVICE NAME 12 5 Remote I O mode The PND 001 module can be included in a PLC project with the GSDML as any other PROFINET device After the module has been set up with a name you can start configuring it in the network with the configuration tool of the PLC Refer to the manual of the supplier of your configuration tool for instructions for that tool This example a typical COMbricks setup with remote I O is built up as follows see Fig 86 Version 5 4 0 June 2014 Page 122 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual The first slot is occupied by the PND 001 module and next to it are an 8DO and Relay module lt i LA Open the PROFINET Controller configuration tool and insert import the PND 001 GSD with filename GSDML V2 25 PROCENTEC COMbricks PND 001 20120831 xml download it from WWW procentec com gsQ ee Fig 86 Example configuration for Remote
10. 194 Consistent 008 B IN OUT GATEWAY 0 7 0 7 EAD ET EE Ps Data Block 1 of Network 1 FO D 0 0 Rcv 1NcR VALUE int 0 Received Variable increased thon nr o foy ve 4 0 IRCV MULTIPLY VALUE DINT L 20 Received Result of multiplying 20 ET MULTIPLY VALUE DINT L 20 Received Variable increased 20 Organization Block 1 of Network 1 CALL DPRD DAT LADDR W 164 0 RET VAL MW RECORD P DB1 D5x0 0 BYTE 8 L DB1 DB8W 0 DO OUR OWN CALCULATION L L 20 D T DB1 D8D 8 L D81 D8D 4 COMPARE OWN CALCULATION WITH RECEIVED CALCULATION RESULT L DB1 DBD 8 lt gt D JCN X M004 JUMP IF CONSISTENT L QB 32 OUTPUTS ARE INCREMENTED IF NOT CONSISTENT Inc i T QB 32 004 NOP 0 COMbricks User Manual Configuration of Network 2 dm 45 Pes 001 PROCENTEC Consistent 008 B IN OUT GATEWAY PBS 001 o oooi eM nt herren a one je _ Cet jeesms L D51 DSW 0 INC DBO INCR VALUE INC 1 T DBl DBW 0 L 20 D81 D8D 4 CALL DPWR DAT call scr 15 LADDR W 1688 start output address 128 RECORD P DB1 D0BX0 0 BYTE 8 write data from data block to output address of I O RET VAL MW Version 5 4 0 June 2014 Page 107 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 11 PA Link Coupler module The transparent PROFIBUS PA link coupler enables s
11. All Devices All Devices PRO Driver HT Endress ser Device Protocol Vendor Device Versio a 1 PROCENTEC PROCENTEC DP V1 Masc Profibus DPV1 PROCENTEC Driver ot ue Ven Gro Type Prot _ Show unselected devicestoo m PROCENTEC Driver s REE EEE EEE EEE EE EEE CROCO CRON COHOOCORN EEE EEE OON OO Device Data Base for PROCENTEC Ultra Device PEE RER RER RER RER ER RER ER R ER RER RER ER RER RER NX EEE OON eee Fig 96 CommDTM selection dialog After clicking OK the PCD server is launched automatically if it was not loaded already You will see the COMbricks and PCD icons appear in the system tray 15 16 28 5 2013 all i Version 5 4 0 June 2014 Page 127 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual In PACTware make sure to set the correct bus parameters by right clicking the PROCENTEC DP V1 master and choose Parameters Enter the correct parameters or select Start to auto detect these see Fig 97 Then click OK Next choose the icon Connect from the top menu ELLE I PACT 4 File Edit View Project Device Extras Window Help Da d 3 2 Bai 99 9 4 x Project Nervi PROCENTEC DP V1 Master Parameter ie x dg PEPPER PROCENTEC DP V1 Master c Eg PROCENTEC DP V1 Master E tj 1d LLA HR sp
12. Module Parameters A screen similar to Fig 62 will appear Properties DP slave Ss Address D Parameter Assignment Fe Parameters Station parameters H Device specific parameters Failsafe behaviour Failsafe value amp Failsafe value H Hex parameter assignment 255 a ae a keep last value Failsafe value o Cmed He Fig 62 Parameter assignment window After selecting Failsafe value in the drop down list you can enter a decimal value of 0 to 255 in the Failsafe value box Version 5 4 0 June 2014 Page 101 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 10 4 3 Input test patterns with software version 2 1 or higher Please refer to paragraph 14 2 for a The functionality in this paragraph is only available for PBS 001 modules D guide to update your module Use the correct GSD file The input modules of COMbricks can be set to a test mode Different test patterns can be generated automatically for testing purposes for example during a commissioning or FAT SAT phase to see if the PLC is programmed correctly The following simulation patterns are available e On all inputs to ON Off all inputs to OFF Blinking all inputs will blink frequency is configurable Up counter inputs will increase frequency is configurable Down counter inputs will decrease frequency is configurable Zi
13. STEP 8 Connect the PA trunk cable with PA station s 11 5 1 STEP 9 Check the status page of the PA module Current consumption increased 11 2 1 For Monitoring mode Skip to STEP 11 STEP 10 Use the GSD Converter to change the PA GSD files 11 3 1 STEP 11 Setup a master on the DP side 11 4 1 STEP 12 Check the Scope Signals of the PA trunk 11 2 2 Version 5 4 0 June 2014 Page 109 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 11 2 Monitoring mode If you have an existing PA network you can add up to three PA modules as a monitoring and alarming tool It measures telegrams and electrical signals which can be displayed in the web server This is very similar to the standard Scope repeater card for PROFIBUS DP The monitoring mode is enabled if 1 No power is connected to the PA Power connector on the top of the module The internal termination is automatically switched OFF in monitoring mode 2 The 3 dipswitch LNK is set to OFF left network than networks already used by the COMbricks set See paragraph 3 10 1 for an explanation how to do this If the module is set to the same network all DP messages will also be transmitted on the PA network This will cause errors D If the module is used in Monitoring Mode make sure to set the Network Selection to a different 11 2 1 Module status The module status page in the web serv
14. Updated chapter Tips and Tricks Updated chapter Sales offices and distributors Version 5 3 2 Added warning to paragraph 3 4 and 3 5 Updated chapter Technical Data PA Module Minor textual changes Version 5 4 0 Added paragraph Device Management Changed PROCENTEC address Updated chapter Sales offices and distributors Version 5 4 0 June 2014 Page 182 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 38 Next versions Fiber Optic chapter Delay time example tables New chapter RS 485 SALT repeater module Backplane structure Commissioning Checklist Channel list LEDs Backplane current Installation Commissioning channel list module status LEDs Technical drawings of the COMbricks Others New images on the cover Version 5 4 0 June 2014 Page 183 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 39 Notes gaassueseceecasacdeceseccsaasececacsccesaecccecsacaasecaasacasacacaceasasadcacanauasacsansaascanssacsnsscncsuasessonassacsasscusssnesusssuseuscsnesuacauesuasananaasansanssasaasananaassoasnaSsnsssusnsansaassassnassazsaussasuasasanssas sssne2 ss 552552 25205s2555525 555555snssnsse5sso5a55asnsnasabasnabanssasbatssassasssssacsasasascasasacseassaussaasasasaasaaassasszassasaascnesesasacccacssessnescassnass
15. 101 220110 Couples up to 10 networks PB PN Conformance class B RT CLASS 1 Backplane unit included PROFIBUS Slave Module PBS 001 101 220210 Couples up to 10 networks PB PN Remote O digital and relay contacts Auto baudrate detect Backplane unit included 5 230 VAC Backplane unit included 101 210210 4 Channel Relay Module Version 5 4 0 June 2014 Page 167 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual Component Order code Remarks 8 Channel Digital Out 101 210110 0 5A 24 VDC Backplane unit included 101 210010 3 32 VDC Backplane unit included 8 Channel Digital In Power Module 101 230010 Provides 6 A to the backplane Backplane unit included Fixed Backplane 101 200027 7 Modules Fits 1 Head Station and 6 regular modules Extendible with standard backplane units Improved durability Fixed Backplane 101 200024 4 Modules Fits 1 Head Station and 3 regular modules Extendible with standard backplane units Improved durability Fixed Backplane 3 Modules 101 200023 Fits 1 Head Station and 2 regular modules Extendible with standard backplane units Improved durability 101 200012 Fixed Backplane 2 Modules Fits 1 Head Station and 1 regular module Extendible with standard backplane units Improved durability Backplane Units 101
16. 2 Apr 2011 16 28 10 Module removed from slot 2 2 Apr 2011 16 27 48 Module added in slot 2 2 Channel RS485 Repeater Type 1 sn 200 2 Apr 2011 16 27 42 Module added in slot 1 2 Channel RS485 Repeater Type 1 sn 201 2 Apr 2011 16 27 34 System startup 00 Download Clear Last update 2 Apr 2011 16 29 41 5 lines 20 lines per page Fig 29 System log Version 5 4 0 June 2014 Page 45 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 4 4 General configuration Head Stations 1A 1B 1C Firmware V1 140 and higher Login Administrator The basic settings of the COMbricks are customized on the General configuration page For optimal use of ProfiTrace OE it is important that the time is synchronized and the site info is sufficiently filled in see Fig 30 If your COMbricks is connected to Internet or a local NTP server use the NTP server synchronization for automatic date amp time update This keeps your COMbricks always set to the right time this option is available in Head Station firmware v1 278 and up If the COMbricks clock differs more than 10 seconds from the NTP clock a line in the system log is added The automatic time update occurs when the set interval has passed The maximum interval that can be set is 1440 minutes which corresponds to 24 hours Please note that there is no option for auto updating to Daylight Saving
17. 95 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 10 2 Quick Start checklist This checklist lists all the steps to a quick usage of the DP Slave module as a Remote I O station STEP 1 Provide the Head Station 1B or 1C with the latest firmware at least v1 272 7 STEP 2 Add at least two empty backplane slots to the COMbricks set 2 2 STEP 3 Use the dipswitches on the bottom to assign the DP Slave module to the desired network 2 4 STEP 4 Assign a unique address to the module either with rotary switches or software 10 3 STEP 5 Insert the DP Slave module in one empty slot Do not insert it in slot number 11 or higher this is not supported by the COMbricks 2 3 STEP 6 Insert a DI DO Relay card in the other empty slot 2 3 STEP 7 Provide power to the Head Station 4 2 STEP 8 Connect the Head Station to the Ethernet network with an Ethernet cable 4 2 STEP 9 Connect a DP cable to the DB9 connector or make sure the module is assigned to another active COMbricks module STEP 10 Check the Channel List in web browser to see if the modules appear and check if the correct network and address is displayed 4 2 10 3 Setting up the slave module Before inserting the module into your COMbricks set first decide if you want to use the hardware address or if you want to use software addressing Also decide to which network it listens by
18. Czech Republic Tel 420 484 845 555 Fax 420 484 845 556 Email foxon foxon cz Internet www foxon cz DENMARK ProSaiCon Jernbanegade 23B DK 4000 Roskilde Denmark Tel 45 70 20 52 01 Fax 45 70 20 52 02 Email hfj prosaicon dk Internet www prosaicon dk FINLAND Hantekno Oy Kalliotie 2 FIN 04360 Tuusula Finland Tel 358 40 8222 014 Email info hantekn o com Internet www hantekno fi FRANCE AGILICOM B timent B 1 rue de la Briaudi Z A La Ch taignera re ie 37510 BALLAN MIRE France Tel 33 247 76 10 20 Fax 33 247 37 95 54 Email jy bois agilicom fr Internet www agilicom fr GERMANY PROCENTEC GmbH Benzstrasse 15 D 76185 Karlsruhe Germany Tel 49 0 721 831 Fax 49 0 721 831 6630 66329 Email info procentec de Internet www procentec de INDIA U L ELECTRODEVICES P LTD NIRMAN CLASSIC KATRAJ KONDHWA ROAD KATRAJ PUNE 411 India 046 Tel 91 202 696 0050 Fax 491 202 696 2079 Email dileep miskin ulepl com Internet www ulepl com IRELAND PROFIBUS Ireland University of Limeric k National Technology Park Plassey LIMERICK Ireland Tel 353 61 20210 7 Fax 353 61 202582 Email info profibus ie Internet www profibus ie ISRAEL Instrumetrics Industrial Control 8 Hamlacha St New Industrial Zone Netanya 42170 Israel Tel 972 9 835709 Fax 972 9 835061 0 9 Email info instrumetrics ic co il
19. I O Then insert the correct modules into the configuration tool Drag the following device into the configuration Head Station PND 001 SLOT 01 Make sure that this slot corresponds with the physical slot of the PND 001 See Fig 87 Profile Standard E PROFIBUS DP PROFIBUS PA PROFINET IQ B C Addtional Field Devices zd 1 0 Lg COMbricks In Am iL E Digital Input M SE Digital Output Modules EE Proxy Modules HEADST1A PND 001 SLOT 02 HEADST1A PND 001 SLOT 03 HEADST1A PND 001 SLOT 04 HEADST1A PND 001 SLOT 05 HEADST1A PND 001 SLOT 06 HEADST1A PND 001 SLOT 07 HEADSTIA PND O01 SLOT 08 HEADST14 PND 001 SLOT 09 HEADST1A PND O01 SLOT 10 ILE PN A DI16 DIU 2TX PHOENIX booa Im P rea Fig 87 Select the device with correct slot number Messesssee Next insert the correct modules into the configuration tool In the 2 slot place a 8DO 24V 0 5A and the last module is the 4RO 230V 5A Fig 88 shows the complete configuration for this COMbricks system 2 COMbricks Q address nose address Fig 88 Configuration of the modules 12 6 PN PN coupling or Proxy mode A unique feature of the PND 001 module is that it can be used as a PN PN coupler for up to 10 networks It connects the networks on an I O level where you can decide how many bytes need to be transferred For each network a PND 001 is needed So if you wish to connect 2 networks you need 2 PND 001 modul
20. LORD RCV MULTIPLY VALUE lt gt D COMPARE RCV MULTIPLY VALUE WITH RCV_INCR_VALUE 3 JCN M004 JUMP TO M004 IF CONSISTENT L QB 32 IF NOT CONSISTENT OUTPUT BYTE 32 IS LOADED INC 1 INCREMENTED Version 5 4 0 June 2014 COMbricks User Manual1 EN docx COMbricks User Manual Configuration of Network 2 45 PBS 001 PROCENTEC Order Number Designation Consistent 002 B IN OUT GATEWAY 2 PBS 001 omi Address O Address jm Cl ose S Variable increased Multiply Result Organization Block 1 of Network 2 L DB1 DBB 0 INCREMENT INCR VALUE INC 1 T DB1 DBB 0 L 3 D L 255 AW T DB1 DBB 1 MULTIPLY VAL INCR VALUE 3 L DB1 DBW 0 COPY DB1 TO 2 BYTES GATEWAY T QW 8 Configuration of Network 2 45 PBS 001 PROCENTEC Order Number Designation Address Q Address Consistent 004 B IN OUT GATEWAY 8 11 Initial value Lose fm Organization Block 1 of Network 2 L DB1 DBW 0 XNCREMENT INCR VALUE INC 1 T DBl DBW 0 L 3 D T DB1 DBW 2 MULTIPLY VAL INCR VALUE 3 L DB1 DBD 0 COPY DBl TO 4 BYTES GATEWAY T QD 8 Page 106 184 PROCENTEC 2014 Copyright all rights reserved PROCENTEL 10 7 3 Consistency over 8 bytes Configuration of Network 1 d 9 o P8s 001 PROCENTEC Order Number Designation GES Se zm TP unc re ame an li
21. SCOPE repeater modules are equipped with screw terminals and a DB9 connector for the bus connection Both are linked with each other but it is not recommended to use them both Fig 25 illustrates 4 recommended connection topologies for the repeater modules 3 m ra i 3 B i ol IF E C3 LES RAPS LES Fig 25 Repeater connection topologies 3 11 1 Screw terminals With a 1 channel repeater module the channel is marked CH1 With a 2 channel repeater module the channels are marked CH1 and CH2 The channels CHx have 2 screw terminals IN and OUT for the bus connection and a termination switch Because of the PROFIBUS spur lines limitations it is not recommended to use the screw terminal simultaneously with the DB9 connector Version 5 4 0 June 2014 Page 39 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual Always use the IN connector when the repeater module is the first or last on the segment The termination should be set to ON see Fig 25 configuration A Only in configuration A the on board termination should be set to ON In configurations B and D the repeater module is in the middle of the segment OFF Pin layout of the screw terminals Pin A Green wire Pin B Red wire Pin SH Cable shielding OR Pin Cable shielding 3 11 2 DB9 connector The bottom channel CH1 i
22. Time DST This is because this is not used in Factory Automation When an NTP server is used the time is always assumed to be winter time General configuration Synchronize time PC time 1 Nov 2013 13 05 20 COMbricks time 1 Nov 2013 13 05 20 Set time manually date 1 111 2013 time 12 49 15 Use NTP Server Interval min 60 9 Server europe pool ntp org GMT 41 PROCENTEC The Netherlands PTK J COMbncks Joost Joost Automatic refresh Ivi Update interval seconds 1 Website start page Channel list Website preferred network 1 Network 1 Preferred language English Language status Current language is English Fig 30 General configuration The display refresh rate has to be tuned to the bandwidth of the Ethernet connection By default it is set to a 1 second automatic refresh If the bandwidth is limited it is recommended to increase this time or to switch the automatic refresh OFF see Fig 30 It is possible to select the start page which is first displayed when browsing to the Head Station IP address You can select the Main Status page System Log page Live List Statistics Channel list Message Recording or Network Event log You can also select for which network this should apply The interface language can be changed in the Preferred Language drop down box More languages will be added in the future which will become available in new firmware updates Version 5 4 0 Jun
23. Version 5 4 0 June 2014 Page 78 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 7 1 Multiple channels per module Repeater modules contain 1 or 2 channels Fig 46 illustrates a 2 channels repeater module Every channel can be assigned to a specific backplane network by means of the NW dipswitches or the web Server Network IN Selector OUT IN EE etd OUT Networks Backplane 2 Channel RS 485 Repea 4PROFIBUS ugs Fig 46 Multiple channels per module ProfiTrace OE is able to monitor 4 PROFIBUS networks with 2 pieces of 2 channel repeater modules The DB9 connector is 1 on 1 with all connectors of channel 1 see Fig 46 7 2 Channel structure Every Channel is electrically isolated and internally connected to one of the transparent PROFIBUS networks on the backplane see Fig 47 The shielding of the PROFIBUS cable can be directly grounded or indirectly grounded see Paragraph 7 4 The termination is switchable and powered by the repeater module A LED on the front of the module or in the web server diagnostics indicate the status of the termination switch disconnected If it is activated on Channel 1 the DB9 connector is NOT affected A possible termination on the connected plug could jeopardize the communication on the segment D When the termination is switched ON the OUT connector of the specific
24. a E Ondubs uS e arde 95 TOURS TOS WGC S C 95 102 QUICK SA CREER ERR E 96 10 3 Seting up the Slave MOIS en scene rene D dum ae oder ects RU ne sd otav d aues ET 96 10 3 1 Hardware addresSing ss o nasa o urat russe aana iaaiiai aaa 97 1032 eren WANS Ai SSN Ose E TETTE T OE T S EO 98 104 Remot OO E E E Dm 99 10 4 1 Strict Check Configuration sisi 100 10 4 2 Failsafe behaviour of outputs Re 101 10 43 _Inp t test DallOl TIS wicctees arernsaiancdutyiatoveistancdstacianeretvsabaxansdusasebaraeredsiixardeeikovaisumnddsencaneiate 102 10 5 DP DP coupling or Gateway mode iii 103 106 PROFIBUS PROFINET gate WV stades nsc een teams nera 104 10 7 Dale COMSISIS MOY METRI TUR 105 10 7 1 Consistency over 2 bytes sssssesesssssssssseeenn nennen nennen nennen naar nnn nnns nnn enin nnns 106 Version 5 4 0 June 2014 Page 6 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 10 7 2 Consistency over 4 bytes sssssssessssssssseeeen nnne nenne nnns nnns nnns sna nnns nnns 106 10 7 3 Consistency over 8 bytes iii 107 11 x23 dieretlo t il 108 slip ea CICR ACER s 109 Mee MIO OA EE DESEE 110 11 21 Module SOUS a ct 110 11 2 2 PA oscilloscope images iii nennen nn nnn nnns 111 2o PABI eris RR 111 11 2 4 PA measurements seen nennen nn nnui ananas nasa sisse sas s
25. channel is Version 5 4 0 June 2014 Page 79 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual Ss id 4 Termination 5 OUT Network Isolation RS 485 IN Selector Circuit Circuit Indirect grounding TOME Direct 3 NWO NW1 grounding 4 PROFIBUS LT cura Fein M Sen ee ee Networks To direct grounding of Backplane other Channels and DIN rail Fig 47 Channel structure of the repeater modules 7 3 EMC barrier The galvanic isolation and bit recovery circuit in the repeater modules make the COMbricks perfect to act as an EMC barrier for sensitive areas Max 1200 m Max 1200 m Max 31 devices Max 31 devices Fig 48 COMbricks as EMC barrier Version 5 4 0 June 2014 Page 80 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 7 4 Grounding system There are 3 methods to ground the PROFIBUS cable 1 Direct grounding 2 Indirect grounding through a capacitor 3 Combination of direct and indirect In most cases it is recommended always to use Direct Grounding with the power supply and the shielding of the PROFIBUS cables If you do not want to ground all or some cables to the common ground the cable shielding should be connected to pin T A capacitor with a parallel high value resistor will separate the 2 potentials see Fig 47
26. eesssssesssssseseeeenn eene nnnm nennen nnn nsns ans 123 12 7 PROFINET PROFIBUS DIOXY Oc bx soe een eenec esse ones 125 SCO DT ed de de 126 13 1 Installing drivers CommDTM and server 126 13 2 Setting Up INE PCD SCV EF 5o drei der Ee Ur pm an RE e miner oix Co pr a iu sug ace ceo oso sene ee enter Dose eenens ans 126 ro ES jore ne ROPA OL S 127 14 Firmware UID CAN CS L 129 14 1 Updating the Head Station iii 129 14 2 Updating MOIS nd esee tania iuto poo ex Duciatumtto s qu eb vendus hiveneeh co usdut uv Eti Pau 131 19 AOC RS na ea aa E 132 15 1 Ident Number lOOkUD Sense ee 132 15 2 Solution for secured email connections ss 132 15 3 IP address adjustment tool ses 132 15 4 Free Wi Fi channel detector sise 132 153 DONIC SNMP TOONS a 132 Version 5 4 0 June 2014 Page 7 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 16 Technical Data COMbricks in general ssscceeeeeeeeeceensnseeeeeeeeeenseeeeeeeeeeeenneeeeeeseeoes 133 17 Technical Data Head Station 1A 1B 1C eeeeeeeee ecce eeeeeeeee nennen nnne 134 18 Technical Data SCOPE Repeater 101 201210 ee cceeeeee rennen 136 19 Technical Data 2 Ch
27. equipmeet aod prolective syst miended fer uae in potentially explosive atmosp eres pven in Annex Li to the directive The exarrengtion and test results are recorded in comidenmia tesi report numer 715498209 Comphance with the Essential Health and Safety Requirements has been assum by conpolion wih EN 600794 2012 EN 60079 1 2012 Hf the oiga X le placed after the certificate number I 0 GSMS Mu Re RE nc dore for safe use specified m the schedule to this This EC n NL TEE MM ec M the specified equpmere Sccording to the Directive B4 WEC Further requrements of the drective aoply to the marudectuting process and supply of this equipment These are no covered by this certificate The mariang of tho aquipmont shall nouda the towing x I 2 G Ex ia Gb NC Ths cercate is issued on 8 January 2013 and as fer as applicable shall be revised be fos We date of cassaton of presumption of conformity of one of the standards menbonod above ae communicated zi the Offcial Journal of the European Union hings pubian 203 fio Ora n oe Thee Ceyvteate may only be ieproduced e iy ardre and witent amy Charge KRA Cerutcaion HV Urechisewso 110 6812 AR Aeem P O Box 51385 6802 ED Amhem The Netherands T gt 31 26 355 2000 F 31 263 52 58 00 www dete cert ication com Regisiened Amien 00085195 Fig 52 Dekra ATEX Certificate COMbricks User Manual D DEKRA SCHEDULE to EC Type Examination Certificate DEKRA 12ATEX0192 Description Profi
28. faulty green There is no voltage at the module or the module has a hardware defect Remedy Connect the 24 V DC supply voltage at the Head station The PND 001 module is connecting with the Head Station This state is 1 Hz allowed for a short time max 1 minute Flashing backplane firmware update of the PND 001 module is executed by the 0 3Hz Head Station max 1 minute 12 2 2 PROFINET LEDs The PND 001 module has three PROFINET diagnostic LEDs RUN SF System Fail and BF Bus Fail Meaning Internal application firmware is not running PROFINET stack green Hemedy Update application firmware Internal application firmware is running PROFINET stack SF No error n System O System error or the received expected configuration from configuration tool Fail does not match the actual configuration I O or proxy modules in the backplane red PND 001 module is not in Data Exchange with a PROFINET master PND 001 module is in Data Exchange with a PROFINET controller No data transfer between the PROFINET Controller and the PND 001 module although a physical link is established Causes e Incorrect device name e he PROFINET Controller is switched off Remedy e Check the configuration and assign a valid device name to the PND 001 module e Check the PROFINET Controller No physical link Remedy check the cable and switch Version 5 4 0 June 2014 Page 120 184 COMbricks User Manual1 EN docx PROCENTE
29. for visual diagnostics 8 9 Redundancy Refer to paragraph 7 9 for a description of the redundancy system Version 5 4 0 June 2014 Page 90 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 9 Fiber optic module FO The 2 channel PROFIBUS fiber optic module is suitable for 3 km multimode cable This module enables long cable distances and a galvanic isolation between devices and segments It can be deployed in a point to point bus star and hub topology The fiber optic modules can be placed side by side with repeaters modules Just like any other communication module the channels are directly connected with the ProfiTrace OE core in the Head Station Busmonitor data is directly available in the web server COMbricks can easily be transformed to a fully dedicated fiber optic hub mixed with copper segments The hub topology delivers an optimized delay time and live expansion The advanced 12 Mbps core of the fiber optic module can be cascaded unlimitedly with other fiber modules It contains diagnostic LEDs and supports the redundancy feature The fiber connection is utilized by 4 ST BFOC connectors PROCENTEC 101 201510 9 1 Topologies The COMbricks fiber optic module supports multiple topologies point to point bus star and hub topology see Fig 53 3 km Point to point with split up over the same or different networks
30. module has a PROFIBUS address and busmonitor data is directly available in the web server of the Head Station It is possible to use the PBS 001 as a gateway between up to 10 PROFIBUS and or PROFINET networks simultaneously It transfers data on I O level which means that the master can be programmed to send data to the slave which is forwarded to another PROFIBUS or PROFINET module in the COMbricks backplane Each module can transfer up to 64 words An additional benefit is that the DB9 connector of the PROFIBUS slave can be considered as a new segment If the module is used with any another module on the same network number then the signals coming out of the DB9 connector are re generated in the PBS 001 in the same way as any repeater firmware 1 275 or higher If an older firmware or GSD file is used the module will not go into Data Exchange due to a parameter error Please refer to Chapter 14 for a guide to update your Head Station and module D Make sure to update your PBS 001 module with the latest module firmware and Head Station 10 1 Status LEDs The PBS 001 module has four diagnostic LEDs These LEDs indicate whether the module is functioning properly Version 5 4 0 June 2014 Page 94 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 10 1 1 RDY LED The RDY LED indicates power supply and connection with the Head Station Also a firmw
31. of the repeater modules is very advanced A redundant system can be built using 10 parallel cables This architecture provides extremely high availability Most suppliers only allow 2 cables see Fig 3 me redundant channels mpg LUE Fig 3 Redundancy configuration example Version 5 4 0 June 2014 Page 13 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 1 42 Comparison between ProfiHub and COMbricks ProfiHub A5 and B5 COMbricks simple flexible and high tech One component Modular PROFIBUS Multi interface RS 485 only Multi network Easy installation ProfiTrace OE IP 65 version Asset management Low cost Light weight 1 4 3 Typical applications Repeaters with permanent ProfiTrace e Removable drives and motors e Star tree and bus structured networks Motor control centers drawers e Redundancy for high availability EMC vulnerable applications Spur lines solator for sensitive devices Version 5 4 0 June 2014 Page 14 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 1 5 ProfiTrace OE Remote monitoring in a web browser Permanent and simultaneous monitoring of 4 PROFIBUS networks is a powerful feature of COMbricks Global projects and a shortage of qualified technical staff members are causi
32. pin I A capacitor with a parallel high value resistor will separate the 2 potentials see Fig 47 If by accident the Direct Grounding is connected with the Indirect Grounding the Direct Grounding wins Version 5 4 0 June 2014 Page 88 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 8 5 Baudrate detection Refer to paragraph 7 57 9 for a description of the baudrate detection 8 6 PROFIBUS DP cable lengths The length of the PROFIBUS cable connected to the repeater channels should comply with the PROFIBUS DP cable specifications for RS 485 18 Segment length m 1200 1200 1200 1000 a 200 Example 1000 m cable per channel at 187 5 kbps hf d L3 2 La PROFIBUS DP IS Max 31 devices PROFIBUS DP 8 7 PROFIBUS DP cable specifications The cable should comply with the PROFIBUS DP cable specifications for RS 485 IS Table 7 PROFIBUS DP cable specifications Parameter Value Parameter 2 twisted Wire diameter Impedance 135 165 Ohms at 3 20 MHz Wire area Capacity Shielding resistance lt 9 5 Ohm km Loop lt 110 Ohm km resistance Version 5 4 0 June 2014 Page 89 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 8 8 LEDs and DIP switches of the repeater module The LEDs on the repeater modules are very useful
33. rights reserved PROCENTEL COMbricks User Manual IP address 192 168 1 250 MAC address 9C B2 06 00 04 6A System uptime 0 days 1 25 49 Se Pme remersre 8C System ime 21 Mar 2013 15 20 39 Company PROCENTEC Country The Netherlands Head station status PROCENTEC Head Station Type 1C Serial number 001130 Software revision V1 274 Hardware revision V1 9 MAC address 9C B2 06 00 04 6A 192 168 1 250 Device name Power supply 1 Power supply 2 Micro SD card present Micro SD card capacity Total 1 84 GB free 1 77 GB used 76 0 Current consumption ref 5 75V 1 74A 67V 42 C 0 days 1 25 49 6 System status OK 1 0 status OK Fig 27 Example of a module status Version 5 4 0 June 2014 Page 43 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 4 2 Channel list Head Stations 1A 1B 1C Firmware V1 152 and higher Login User or Administrator A helpful utility is the Channel list This page visualizes a graphical overview of all stations in the network and to which network module they are connected It is almost comparable with a logical topology scan see Fig 28 IP address 192 168 1 205 MAC address 9C B2 06 00 02 EA System uptime 1 days 1 20 53 Temperature 42 C System time 17 May 2013 10 22 03 Company Oil and Gas Company Country The Netherlands Device cha
34. the FTP session the GSD information is directly available in the Live List Paragraph 15 1 describes a method of testing the updated GSD BIN Version 5 4 0 June 2014 Page 60 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 5 2 Statistics Click and go The statistics matrix is the most powerful feature of the analyzer This field can really indicate what the condition of the installation is It displays all the important information that a user especially a maintenance technician is really interested in see Fig 38 e Retry messages e Fall outs e Diagnostic messages e Location of the connected devices etc Paragraph 5 9 describes the statistics and when they occur COMbricks Procentec Windows Internet Explorer go GB http 192 168 1 230 ll COMbricks Procentec x IP address 192 168 1 230 MAQ Company Oil and Gas Company Statistics Tank 1 Syncs x Resetthis statistic Syncs The number of messages sent to a slave which was not available in the previous cycle System uptime 0 days 0 25 01 C System time 1 Jul 2011 13 30 37 Fi g 38 ProfiTrace OE Statistics Because of this feature the user does not have to inspect messages or do difficult operations to ensure the quality of the installation If the statistics do NOT show deviati
35. the device manufacturer and contains a description of the PROFIBUS DP PA device GSD files provide a way for an open configuration tool to automatically get the device characteristics The Head Station is the primary element of COMbricks and has to be inserted in the most left slot of the fixed backplane socket It schedules the interaction between all modules and provides data storage and an Ethernet interface for the user Version 5 4 0 June 2014 Page 170 184 PROCENTEC 2014 Copyright all rights reserved PROCENTEG HSA Hub Ident Number LED Live List Module MPI OE PA PB COMbricks User Manual Highest Station Address The highest address to which the master will look for new masters This is done with the FDL Status message It has nothing to do with the configured slaves Default value is 126 but the end user can decrease it to a lower value We recommend leaving it on 126 in order to display not configured slaves in the Live List This value does not influence the I O cycle time of the network A Hub refreshes a signal and passes the information on to all nodes which are connected to the Hub Data frames which were received on one port are transferred to all the other ports chicken foot topology The primary slave device identification is an Ident Number This is a unique 16 bits number assigned by the PNO It is stored within the device and defined in the corresponding GSD file In addit
36. the installation These applications simplify maintenance and eliminate the hassle to fly an expert over to fix a possible problem On the LAN local technicians can also monitor the networks 1 5 6 Mining applications Because of the depth gasses and inaccessible areas COMbricks is required to keep the control room and the experts on a distance to monitor the PROFIBUS installations Multiple WLAN routers can bring Ethernet up to the surface With DTM technology the devices can also be diagnosed and parameterized Fig 5 Mining applications ME S 7 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROGCENTEG COMbricks User Manual 1 5 7 Robot cells Robot cells are hazardous environments with many safety zones Crossing a safety border can cause a machine shutdown and restarting can take a long time Measuring PROFIBUS remotely decreases costs and improves human safety C YS gona R s TW w i SOUDE SE x LLL Wo m UR Fig 6 Robot cells 1 5 8 Logistics In demanding high speed applications COMbricks is ideal The technician does not have to touch the installation and can measure the network from a distance This is also convenient if the installation is behind a high security zone such as baggage handling systems at airports or parcel handling systems a Pa V J p NO r 4 t m ME urg i cc
37. x 1 8 x 2 52 2 TBit This is between 2 fiber optic modules More calculations have to be done when more modules are involved see Fig 54 The total delay for the entire network has to be added to the Slottime setting in the busparameters of the master Version 5 4 0 June 2014 Page 92 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual Tdelay 52 2 Tbit PROCENTEC PROCENTEC PROCENTEC 101 201510 101 201510 101 201510 backplane backplane backplane Fig 54 Fiber optic delay time 9 3 Baudrate detection See paragraph 7 5 for an explanation 9 4 Fiber optic modules in redundancy mode For correct pass through of telegrams in redundancy mode keep in mind that the delay time is longer in this mode Increase the MinTSDR busparameter to at least 20 bittimes Version 5 4 0 June 2014 Page 93 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 10 PROFIBUS Slave Module PBS 001 The PBS 001 PROFIBUS slave module enables your COMbricks set with real Remote l O capabilities A unique feature is that it can also be used as a DP DP coupler a PB PN coupler or gateway between multiple PROFIBUS and or PROFINET networks The slave module can be placed side by side with any repeater module and can be used to control Digital Inputs or Outputs or the relay card The slave
38. 0 s lost time Data delay time normal mode 2 0 TBit Data delay time redundant mode 12 0 TBit Delay time jitter Max 4 TBit Oscilloscope specifications Frequency 192 MS s Resolution 27 mV Differential range 3 49 3 49 V PROFIBUS cable specifications Cable lengths 1200 m at 9 6 kbps 93 75 kbps 1000 m at 187 5 kbps 400 m at 500 kbps 200 m at 1 5 Mbps Number of devices Maximum 31 devices per channel busloads Required termination DB9 IS connector with internal 2000 only Redundancy Yes maximum 10 cables activated by switch Version 5 4 0 June 2014 Page 151 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual Technical Data RS 485 IS Barrier 101 201410 Dipswitches NWO NW1 PROFIBUS Network LEFT LEFT 1 RIGHT LEFT 2 LEFT RIGHT 3 RIGHT RIGHT 4 RED Redundancy LEFT RIGHT OFF ON H S Settings LEFT RIGHT Hardware Software ATEX electrical 4 2 V 149 mA 24 2 0 uH V Negligibly small Output characteristic Linear ATEX compliance II 2 G Ex ia Gb IIC EN IEC60079 0 2009 EN IEC60079 11 2012 EN IEC60079 25 2010 PROFIBUS International IS Installation Guidelines Certification number DEKRA 12ATEX0192 Module is ready for operation ON Receiving telegrams blinking Internal repeater error contact PROCENTEC No or bad telegrams detected Signa
39. 1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 16 Technical Data COMbricks in general Technical Data COMbricks in general Dimensions weight and mounting Dimensions H x D x W mm 140 x 110 x 25 mm 1 module Weight 150 g DIN rail 35 mm minimal 50 mm wide Ambient conditions Operating temperature 0 60 Celsius Isolation class IP 20 DIN 40 050 Colours and material Housing RAL 5017 blue ABS Backplane RAL 7037 grey ABS DIN rail clip RAL 2004 orange PP Side cap RAL 7024 anthracite PP Version 5 4 0 June 2014 Page 133 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 17 Technical Data Head Station 1A 1B 1C Technical Data Head Station 1A 1B 1C Type differences Hardware is identical with all types Head Station 1A Head Station 1B Head Station 1C For all Head Stations Backplane Modules Current available for the backplane PROFIBUS networks Compatible backplane units Power supply specifications Nominal supply voltage Current consumption Power Reverse polarity protection Redundant power supply Wire diameter Connector Cable length Link speed MAC address Supported protocols Default IP address after reset purchase Connections COMbricks User Manual1 EN docx Version 5 4 0 June 2014 No ProfiTrace OE ProfiTrac
40. 101 200012 101 200023 101 200024 101 200027 Outputs Current Voltage range Losses 8 Digital Outs on 1 connector 0 5 A per Digital Out direct current 15 30 VDC depends on provided voltage 0 211 Ohm loss per Digital Out Power Connector Pins power connector Wire diameter for the screw terminals Wire type 2 3 SH lt 2 5 mm Stranded or solid core Digital Output Connector Pins DO connector Wire diameter for the screw terminals Wire type Head Station firmware Dimensions Operating temperature Weight MTBF PROCENTEC Klopperman 16 2292 JD WATERINGEN NL Version 5 4 0 June 2014 COMbricks User Manual1 EN docx 1 GND 2 9 DOO DO7 10 GND lt 1 5 mm Stranded or solid core V1 260 and later 140x 110 x 25 mm 0 60 C 105 g To be defined Tel 31 174 671800 Fax 31 174 671801 Email info procentec com Page 149 184 PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 26 Technical Data 8 CH D in Module 101 210010 Technical Data 8 Channel Digital In Module 101 210010 Backplane Controllers PROFINET IO device PROFIBUS DP slave Modules 32 all slots Power supply Provided through the backplane Current consumption Typ 169 mA 465 mA max Compatible backplane units 101 200011 101 200012 101 200023 101 200024 101 200027 Digital Inputs Inputs 8 digital inputs on 1 connector Po
41. 101 200024 101 200027 Current 6 A Maximum combined backplane current 12 A provided by all inserted power modules Power supply Nominal supply voltage Current consumption Power Reverse polarity protection Redundant power supply 12 30 VDC Max 2 A 24 VDC Max 42 W Yes Yes Power supply connectors Pins Wire diameter for the screw terminals Wire type LEDs Head Station firmware Dimensions Operating temperature Weight MTBF PROCENTEC Klopperman 16 2292 JD WATERINGEN NL COMbricks User Manual1 EN docx Version 5 4 0 June 2014 1 left 2 middle 3 Ground right 2 5 mm Stranded or solid core ERR ON Input voltage too low or maximum current ERR RUN OFF No power supply connected V1 265 and later 140 x 110 x 25 mm 0 60 C 125 g To be defined Tel 31 174 671800 Fax 31 174 671801 info procentec com Page 157 184 PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 31 Frequently asked questions FAQ General Are the Kits in the product list really required NO the Kits are just an easy step into the COMbricks world because they contain all required components You can also order all items separately Head Station repeater modules I O modules etc Kits are also cheaper than separate items Backplane How many modules can insert in the backplane COMbricks can handle 32 modules but h
42. 18 11 5 3 Spur lines The trunk line on the PA module can have up to 32 spur lines with the following lengths Table 10 Spur lines Number of Length of the spur spur lines Non Ex 15 to 18 60 meter 13 to 14 90 meter 1 to 12 120 meter The PROFIBUS PA specification allows up to 3 devices on a spur Please refer to paragraph 11 5 1 for an explanation on how to connect the PA trunk to the PA module 11 5 4 Current consumption calculations The PA module provides a maximum of 500mA to the PA trunk The total current consumption of all slaves on this trunk cannot exceed 500mA The PA module consumes 10mA At least one FDE Fault Disconnection Electronics stated in the manual of the PA device should also be calculated The calculation for the current consumption is as follows lsEG lBo 181 lpn lFpE Iseq Total current in a segment legn Basic current of devices lFpe Current of the Fault Disconnection Electronics See Fig 82 for an example Version 5 4 0 June 2014 Page 117 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 500 mA Ino 10 mA l gt 12 mA lj 18 mA IDE 10mA Fig 82 Example of current consumption calculation in a PA segment 11 5 5 Voltage at the end of the segment The resistance of the cable causes a lower voltage at the end of the cable At least 9V should be available for the las
43. 2 channel repeater module the same as a regular repeater YES and NO Of course you have 2 RS 485 sides like a regular repeater but there is a 3rd channel going to the backplane to link up with the other inserted repeater modules This means a 2 channel repeater module can also be compared with a 3 channel repeater but the 3rd channel is not RS 485 Additional to this the RS 485 channels can also be assigned to networks Then it cannot be compared at all with a regular repeater Is there an overview available how to connect the PROFIBUS cable with the repeater modules and when to switch on the on board termination This image illustrates the 4 configurations that we support http www procentec2 com pics2 0009 ipq In configuration A and C the cable starts at the repeater module In configuration B and D the repeater module is in the middle of the cable Only in configuration A the on board termination should be set to ON With the other configurations the repeater module is in the middle of the segment or the termination is activated on the DB9 plug Version 5 4 0 June 2014 Page 161 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG 32 Sales offices and distributors COMbricks User Manual HEADQUARTERS PROCENTEC Klopperman 16 2292 JD WATERINGEN Netherlands Tel 31 0 174 671800 Fax 31 0 174 671801 Email info procentec com Internet www procentec com ARGEN
44. 20001 1 5 pack Pack of 5 pieces Suitable for all regular modules NOT for Head Stations Version 5 4 0 June 2014 Page 168 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 34 Glossary Address Analyzer Bit Time TBit C Class 1 master Class 2 master Data Exchange DGND DIN DNS DP VO Unique number of a device connected to the network With PROFIBUS this can be 0 to 126 127 is a broadcast address Software tool to observe the protocol traffic Combi Analyzers can also inspect the signal quality Other term Bus Monitor Example ProfiTrace To help simplify timing calculations it is convenient to normalize the time units One Bit Time is the time it takes to transmit one bit and is the reciprocal of the baudrate and is calculated as follows TBit 1 bit baudrate bps Examples 12 Mbps gt TBit 83 ns 1 5 Mbps gt TBit 667 ns Capacitance A class 1 master is normally a PLC or DCS system The class 1 master handles the cyclical Data Exchange with the slaves assigned to it A class 2 master is usually a laptop or programming console that is provided for commissioning maintenance or diagnostic purposes The state of a slave after parameterization and configuration has been completed in which it cyclically exchanges l O data with the master Normally the slave stays forever in Data Exchan
45. 3 Q 10 13 Slot 1 i 20 23 qQ 20 23 Slot 2 Network 2 500 kbps A Fig 64 COMbricks configuration screenshot Fig 65 Schematic representation of the web server of the gateway Slot 1 belongs to Network 1 Slot 2 is connected to Network 2 These networks can now be coupled via the configuration tools of each master For example if you want to transfer 4 bytes the setup for the configuration tool of network 1 will look as follows 66 PES 001 Fig 66 Configuration for Network 1 e The first slot is used for the PBS 001 module The next slot is used for anther PBS 001 module but a gateway module must be selected because the PBS 001 itself does not have any l O Version 5 4 0 June 2014 Page 103 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual The setup for the second network will look as follows 45 PES 001 Now the Inputs and Outputs of both networks can be sent to the I O of the gateways in the PLC program ATTENTION in some configuration tools the slot numbers do not correspond to the slots displayed in Fig 64 The modules are numbered from 0 instead of 1 This is not the case for all configuration tools Make sure to check this before adding modules to your configuration 10 6 PROFIBUS PROFINET gateway The DP Slave module can also be used as a gateway to a PROFINET module This works in the sa
46. 44 Company Oil and Gas Company Country Alaska Oscilloscope imac Only stations which are active on the sel 5scilloscope module will be displayed Select oscilloscope module Slot 1 Select image type Last 1 24 slave 1 Jul 2011 13 15 42 1 Jul 2011 13 15 42 Timestamp E FRE ni address les cie Im slave 125 lAddrem l125 dave RE Fig 42 Oscilloscope images from all devices By clicking on the oscilloscope waveform of a device the oscilloscope triggers on the respective device and displays its signals in a new page D The SCOPE repeater is only able to do differential measurements Version 5 4 0 June 2014 Page 65 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL 5 7 Bar graph COMbricks User Manual The Bar graph illustrates the average signal strength from all available connected devices behind a specific SCOPE repeater It is a helpful utility to get an impression of the overall signal quality of the network The average amplitude should be around 5 V When there are bus problems the Bar graph will display different Voltage levels and the color of the bars will change Fig 43 Bar graph IP address 192 168 1 230 MAC address 9C B2 06 00 02 03 System uptime 0 days 0 29 12 System time 8 Sep 2011 11 02 29 Country Alaska Company Oil and Gas Company Select sorting type Add
47. 85 or Fiber Optic or CommDTM class 2 master through the Version 5 4 0 June 2014 Page 158 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual Head Station e At least 1 PA module All involved modules on the same network number After changing the network number reset the COMbricks Power the PA module check the respective LED e If it is a floating power supply without ground regular adapter it is recommended to short the and GND on the power supply connector of the PA module Proper termination at the other end of the PA segment In some cases the PA cable should also be more than 1 meter same as RS 485 Verify your calculation of DC current with the current consumption stated in the web server status Screen Verify the PA power supply voltage Correct addresses of your PA devices Adjust the busparameters in the master to the specific baudrate http www procentec2 com pics2 0018 jpg Check the master in the Live List Check the devices in the Live List e Check the PA oscilloscope signals ProfiTrace Do you need a constant PC connection to monitor the network NO This is a great feature for permanent monitoring COMbricks contains a kernel and web server that works independently directly after power up Updates of the Live List Statistics Logging Emailing etc are all carried out on its own init
48. 9 can be used Set this DP card to the same network as the PA Coupler module D To receive telegrams from a PLC or DCS in Coupler mode you need to install another module in 11 4 1 Bus Parameters Some adjustments to the bus parameters in the PLC or DCS need to be made Follow Table 8 for your master project Table 8 Bus Parameters for PA projects in bit times Baud rate MaxTSDR Tslot MaxTSDR only DX with DP V1 with DP V1 9 6 19 2 kbps 145 1500 150 45 45 kbps 480 640 480 93 75 kbps 1000 2500 1000 187 5 kbps 1500 14000 1400 500 kbps 4000 38000 3700 1 5 Mbps 11500 110000 11000 Version 5 4 0 June 2014 Page 115 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual These are worst case values It is recommended to examine the timing of your installation and decrease the bus parameters to a suitable value for your network The DP V1 table has higher slot times than the Data Exchange table because DP V1 telegrams can be up to 240 bytes Such a telegram takes a long time to transmit and therefore the Tslot needs to be larger In small applications it is required to set a value for the Tset parameter Usually a value of 95 is sufficient Because of the longer Slot Time and MaxTSDR it is also recommended to set the Watchdog to at least 2 seconds This is normal in PA networks In Coupler mode the module has no bus address on either s
49. 95 ERE fx Disconnected Data set Fig 97 DTM master parameters After you have correctly applied these steps the COMbricks is now a DP V1 master and ready for communication to field devices For a detailed walk through refer to the Download section of the PROCENTEC website for a comprehensive Quick Start for PACTware and FieldCare Version 5 4 0 June 2014 Page 128 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 14 Firmware updates The Updater tools and new firmware for the Head Station and for the modules can be downloaded from WWW procentec com combricks Firmware files have the extension PKG For updating the firmware of the Head Station a mini USB cable is required For updating modules an Ethernet connection to the COMbricks is required 14 1 Updating the Head Station not be active during the update sequence This means that the repeater functionality of the The Firmware Update procedure requires a power down of the COMbricks system Modules will D COMbricks is disabled and parts of the network will be down After downloading the firmware and installing the firmware update tool follow the procedure below STEP 1 Shutdown ALL power to the Head Station also USB cables and power modules STEP 2 Hold the menu switch of the Head Station down and at the same time provide power to the Head Station In the firmware update mod
50. B Box252 S 281 23 HASSLEHOLM Sweden Tel 46 451 74 44 00 Fax 46 451 89 833 Email hans maunsbach pol se Internet www pol se profibus SWITZERLAND Hochschule f r Technik und Informatik PROFIBUS Kompetenzzentrum Jicoweg 1 CH 3400 BURGDORF Switzerland Tel 41 0 34 426 68 32 Fax 41 0 34 426 68 13 Email max felser bfh ch Internet www profitrace ch TAIWAN Full Data Technology 6F No 200 Gangqian Rd Neihu District Taipei City 114 Taiwan Tel 886 2 87519941 9097 Fax 886 2 87519533 Email sales fulldata com tw Internet www fulldata com tw TURKEY Emikon Otomasyon DES Sanayi sitesi 103 sokak B 7 blok No 16 Yukari Dudullu Umraniye Istanbul 34776 Turkey Tel 90 216 420 8347 Fax 90 216 420 8348 Email tolgaturunz emikonotomasyon com Internet www emikonotomasyon com UNITED ARAB EMIRATES Synergy Controls 907 IT Plaza Silicon Oasis DUBAI Tel 971 4 3262692 Fax 971 4 3262693 Email sales synergycontrols ae Page 163 184 PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual UNITED KINGDOM Verwer Training amp Consultancy 5 Barclay Road Poynton Stockport Cheshire SK12 1YY Tel 44 0 1625 871199 Email andy verwertraining com Internet www verwertraining com Hi Port Software Limited The Hub 2 Martin Close Lee on Solent Hampshire PO13 8LG Tel 44 0 8452 90 20 30 Fax 44 0 2392 552880 Email sa
51. Bit Version 5 4 0 June 2014 Page 142 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual Technical Data 2 Channel Fiber Optic Module Type 1 101 201510 Total delay between 2 modules Tdelay FO cable delay 2 x Module delay time x 2 2 directions Continued example 1 5 Mbps 22 5 TBit FO delay Tdelay 22 5 2x 1 8 x 2 52 2 TBit Fiber optic specifications Cable type Multimode G62 5 125 OM1 Cable length Max 3 km baudrate independent Connectors 4 x ST BFOC 2 channels Topologies Point to point Star Bus Fiber Optic type Multimode 850 nm Compatible with most other vendors in 3rd party compatibility mode Cascading depth No limit only busparameter limitation of the master Redundancy Yes maximum 10 cables activated by switch Dipswitches NWO NW1 PROFIBUS Network LEFT LEFT 1 RIGHT LEFT 2 LEFT RIGHT 3 RIGHT RIGHT 4 RED Redundancy LEFT OFF RIGHT ON H S Settings LEFT Hardware RIGHT Software Others Head Station firmware 1 264 and higher Operating temperature 0 60 C Weight 121 gram MTBF To be defined Version 5 4 0 June 2014 Page 143 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 22 Technical Data SALT Repeater 101 201710 Technical Data Alternative Cable Rep
52. C 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 12 3 Quick Start checklist This checklist lists all the steps to a quick usage of the PROFINET Device module as a Remote I O station STEP 1 Provide the Head Station 1B or 1C with the latest firmware at least v1 272 7 STEP 2 Add at least two empty backplane slots to the COMbricks set 2 2 STEP 3 Use the rotary switch on the bottom to assign a custom or pre defined name to the PROFINET device 12 4 STEP 5 Insert the PROFINET Device module in one empty slot Do not insert it in slot number 11 or higher this is not supported by the COMbricks 2 3 STEP 6 Insert a DI DO Relay card in the other empty slot 2 3 STEP 7 Provide power to the Head Station 4 2 STEP 8 Connect the Head Station to the Ethernet network with an Ethernet cable 4 2 STEP 9 Connect a PROFINET cable and connector to one of the RJ45 connectors STEP 10 Check the Channel List in web browser to see if the modules appear 4 2 12 4 Identification and name assignment 12 4 4 MAC address Each PROFINET enabled network component has its own unique MAC address The MAC address of the PND 001 is located on a label on the upper side of the module and has the following format 9C B2 06 xx xx xx 12 4 2 Assigning a custom name DEVICE NAME The PND 001 supports fixed name assignment and custom name assignment the bottom of the module is a rotary switch In position O the mo
53. CC recipient E mail address From E mail address combricks procentec com E mail subject COMbricks status message SMTP Server address procentec com SMTP Server port 25 Fj SMTP Username and password SMTP Username SMTP Password Can contain up to 3 E mail addresses separated by a semicolon or a comma Enable alive e mail Alive interval days hours Save Send test E mail with saved settings Fig 36 Email configuration The server parameters have to comply with the email server parameters listed in Table 2 Version 5 4 0 June 2014 Page 54 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual Table 2 Email server parameters Server parameters Mandatory Additional information If you enter multiple addresses max 3 separate them with the character Optional If you enter multiple addresses max 3 separate them with the character Depending on the email server you are using this has to be an existing email address Subject Optional Can be anything you want it to be SMTP server Has to be setup according to the requirements of the email server SMTP server port Yes Standard value for most servers has already been entered but has to be setup according to the requirements of the email server User name Optional A User name can be entered if the SMTP serve
54. DN Ly monitoring over Ethernet from the safe Profilrace in a web server Oscilloscope in a web server FDI DTM ed G Le LE RO JWE zone 1 Can also be used on existing segments 131 devices per IS module Certified for II 2 G Ex ia Gb IIC PLC DCS iw wb mh Version 5 4 0 June 2014 Page 86 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL 8 1 Compliancy and certificates The RS 485 IS Barrier module complies with 9 11 2 G Ex ia Gb IIC Pies se 6 2009 EN IEC60079 11 2012 EN IEC60079 25 2010 PROFIBUS International IS Installation Guidelines Certification number DEKRA 12ATEX019 CERTIFICATE EC Type Examination Equipment and protective systems intended for use in potentially explosive atmospheres Directive 94 9 EC EC Type Examinator Certificate Number DEKRA 12ATEXO192 issue Number 1 Equpnmen Profibus R 485 I5 bus coupler Model COMbricks 1CH485 S and Modei COMbricks 1CH48548 SCOPE Manufecturer Exsion Deift B V A xess Rotterdamseweg 183C 2629 HD Delft The Netherlands This equipment and any accectable vars on thereto is speafied in the schedule to me CEE wd ihe documents thervin referred to DEKRA Certification BV notified body numer 0344 in accordante with Asche 9 of the Counsel Dacis UET ot 23 March 1094 cete Ot Rie earum ben basni IDE iu ER a a QN Requirements relating to the dewgn and consyuction of
55. Data Len Hardware Release Software Release Ident Nr Version 5 4 0 June 2014 COMbricks User Manual1 EN docx Tag names of modules are also displayed in drop down references to modules and in tables on the following pages Oscilloscope Images Oscilloscope Error Images Oscilloscope configuration Bar Graphs PA measurements Network Configuration Output Control configuration Page 64 184 PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 5 6 Oscilloscope images The easiest PROFIBUS oscilloscope ever SCOPE repeater modules have an integrated oscilloscope to measure the signal quality of the telegrams The oscilloscope has an interface with the web server to display the signals from the devices which are connected to its channel After opening the web page all oscilloscope signals are displayed and updated live The SCOPE repeater is the most easy to use PROFIBUS oscilloscope available e You do NOT have to touch the installation e Works automatically e Oscilloscope data is never mistaken with the wrong segment e No probe wiring e No spur lines COMbricks Procentec Windows Internet Explorer ey E hte 192 168 1 230 El coMbricks Procentec be X n IP 1P address 192 168 1 230 192 168 1 230 MAC address 9C B2 06 00 02 03 System uptime 0 days 0 10 08 Ste BolerS 5 hJ System time 1 Jul 2011 13 15
56. FIBUS device in your configuration tool and change the value of the Strict Check Configuration from Disable to Enable Hemember to download the new configuration for the settings to take effect The slave will also generate diagnostics These can be read as described in Fig 60 Version 5 4 0 June 2014 Page 100 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 10 4 2 Failsafe behaviour of outputs with software version 2 1 or higher Please refer to paragraph 14 2 fora The functionality in this paragraph is only available for PBS 001 modules guide to update your module Use the correct GSD file In case of failure of the master cable COMbricks Headstation or backplane the outputs of the COMbricks modules can be set to a failsafe state This happens after a certain time out period during which the slave did not receive any telegram from its master This time out is called the watchdog in the master configuration You can configure the failsafe behaviour in the module parameters of the master configuration tool The following options are available for fail safe state All outputs to 0x00 off All outputs to OxFF on Keep last value no change Pre defined value configurable Open the properties of a COMbricks output module generally by double clicking on it in the configuration tool and select Parameter Assignment or
57. INET IO Device Model Name PND 001 Revision V1 0 0 SW FW V1 1 0 HW 1 Identnumber 0x4000 0x0001 GSD GSDML V2 25 PROCENTEC COMbricks PND 001 20120831 xml DAP DIM 1 DIM 10 Module ID 0x0001F900 909 together with PND 001 Module ID 0x00010500 This certificate confirms that the product has successfully passed the certification tests with the following PROFINET scope 4 Hardware Auto Negotiation Auto Polarity Auto Crossover 4 Conformance Class B RT CLASS 1 RTA LLDP SNMP MIB II LLDP MIB Test Report Number PN194 1 Authorized Test Laboratory SIEMENS AG F rth Germany The tests were executed in accordance with the following documents Test Specifications for PROFINET IO devices Version 2 2 4 from December 2010 and Test Cases for PN Tester for PROFINET IO devices Version 2 2 4 16 21 This certificate is granted according to the document Framework for testing and certification of PROFIBUS and PROFINET products For all products that are placed in circulation by September 06 2015 the certificate is valid for life Board of PROFIBUS Nutzerorganisation e V j 5 5 Official in Charge Karsten Schneider i Qeg K P Lindner Version 5 4 0 June 2014 Page 181 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 37 Revision history Version 5 3 1 New paragraph 9 4 Updated chapter PA module
58. INET modules can cross exchange information LUN When the PROFINET Device has to publish I O modules the configuration steps are the same as any PROFINET device By means of the GSD file the respective I O modules have to be selected in the configuration tool after which the PLC can map the l Os to its application Application areas Coupling small machines Linking networks with different controllers Coupling PROFIsafe networks to regular networks Migrating from old control systems to new control systems Quasi master master communication 12 1 Topologies The PROFINET modules can be used as a proxy between one or multiple PROFIBUS or PROFINET networks and or can be configured as PROFINET devices which control one or more output modules DP PN Proxy PN PN Proxy PN PN DP Proxy Remote 1 0 Remote 1 0 Proxy a i JHE 2 ports integrated switch for easy wiring Version 5 4 0 June 2014 Page 119 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 12 2 Status LEDs The PND 001 module has four diagnostic LEDs These LEDs indicate whether the module is functioning properly 12 2 1 RDY LED The RDY LED indicates power supply and connection with the Head Station Also a firmware update is indicated with this LED LED State Meaning S O RDY Off No power supply or PND 001 module is
59. Internet www instrumetrics com Version 5 4 0 June 2014 Page 162 184 PROCENTEC 2014 Copyright all rights reserved PROCENTEG ITALY C S M T Gestione S C A R L via Branze n 43 45 25123 BRESCIA ltaly Tel 39 030 6595111 Fax 39 030 6595000 Email profibus csmt it Internet profibus csmt it Genoa FIELDBUS Competence Centre Via Greto di Cornigliano 6R 38 16152 GENOVA ltaly Tel 39 010 86 02 580 Fax 39 010 65 63 233 Email procentec gfcc it Internet www gfcc it JAPAN TJ Group C O Japanese PROFIBUS Organisation West World Building 4F 3 1 6 Higashi Gotanda Shinagawa ku TOKYO Japan Tel 81 3 6450 3739 Fax 81 3 6450 3739 Email info profibus jp KOREA Hi PRO Tech Co Ltd 2802 U Tower 1029 Youngduk dong Giheung gu Yongin Si Kyunggi do 446 908 KOREA Tel 82 82 31 216 2640 Fax 82 82 31 216 2644 Email chays hiprotech co kr Internet www profibus co kr LEBANON Industrial Technologies S A L ITEC Point Center Boulevard Fouad Chehab Sin El Fil BEIRUT Tel 961 1 491161 Fax 961 1 491162 Email sales iteclb com Internet www iteclb com NETHERLANDS PROCENTEC B V Klopperman 16 2292 JD Wateringen Tel 31 0 174 671800 Fax 31 0 174 671 801 Email info procentec com Internet www procentec com NORWAY AD Elektronikk AS Boks 641 N 1401 SKI Norway Tel 47 64 97 60 60 Fax 47 64 97 60 70 Email kai ade no Inte
60. LEFT OFF RIGHT ON H S Settings LEFT Hardware RIGHT Software PROFIBUS connectors Screw terminals Green wire Red wire Direct grounding Indirect grounding Screw terminals DB9 connector 1 on 1 Green wire Red wire Direct grounding Indirect grounding Head Station firmware ALL Operating temperature 0 60 C Weight 125 grams MTBF To be defined Version 5 4 0 June 2014 Page 139 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 20 Technical Data 1 Channel Repeater 101 201101 Technical Data 1 Channel Repeater 101 201101 Backplane PROFIBUS networks 4 set by dipswitches or web server Modules 10 positioned in the first 10 slots Power supply Provided through the backplane Current consumption 160 mA 270 mA max Compatible backplane units 101 200011 101 200012 101 200023 101 200024 101 200027 Protocol specifications Supported Protocols DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol Address NO bus address required Transmission speed 9 6 kbps 12 Mbps including 45 45 kbps Transmission speed detection Auto detect 10 s detection and 50 s lost time Data delay time normal mode 1 6 TBit at 9 6 kbps 93 75 kbps 1 7 TBit at 187 5 kbps 500 kbps 1 8 TBit at 1 5 Mbps 2 0 TBit at 3 Mbps 2 5 TBit at 6 Mbps 3 5 TBit at 12 Mbps Data delay time
61. Network 1 2 3 4 Not Used Settings Hardware Software Module is ready for operation Connecting or updating Internal firmware is OK System Failure diagnostics or configuration mismatch Bus Failure not in Data Exchange with master At least version 1 275 0 60 C 120g To be defined Tel 31 174 671800 Fax 31 174 671801 2292 JD WATERINGEN NL Email info procentec com Version 5 4 0 June 2014 Page 154 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 29 Technical Data PROFINET Device PND001 Technical Data PROFINET PND001 101 220110 Backplane Modules 10 positioned in the first 10 slots Power supply Provided through the backplane Current consumption 410 mA typical 625 mA max Compatible backplane units 101 20001 1 101 200012 101 200023 101 200024 101 200027 Compatible partner gateway modules 101 220210 101 220110 101 210210 101 210110 101 210010 PROFINET specifications PROFINET conformance class B Supported protocols RT CLASS 1 RTA UDP DCP ARP LLDP SNMP MIB II Switch propagation time To be defined Cycle times 1 ms 1 128 input or output bytes 2 ms 129 256 input or output bytes 4 ms 257 512 input or output bytes 8 ms 513 1024 input or output bytes PROFINET IO cyclic process image 1024 input bytes provider IOPS and consumer IOCS data qualifiers byte
62. OCENTEL COMbricks User Manual Technical Data Alternative Cable Repeater 101 201710 Termination Termination range MIDDLE 94 940 Ohm DC 57 1500 Ohm AC Idle voltage range PULL UP 0 5V Dipswitches NWO NW1 PROFIBUS Network LEFT LEFT 1 eee s RIGHT LEFT 2 LEFT RIGHT 3 RIGHT RIGHT 4 RED Redundancy LEFT RIGHT OFF ON H S Settings LEFT RIGHT Hardware Software PROFIBUS connectors ocrew terminals Green wire Red wire Direct grounding Indirect grounding Module is ready for operation ON Receiving telegrams blinking Internal repeater error contact PROCENTEC No or bad telegrams detected Signal amplitude of the telegrams too low lt 2 5 V Idle voltage too low 0 5 V 21 7 V Alarm values can be changed through the web server Head Station firmware At least version 1 264 Operating temperature 0 60 C Weight 120 g MTBF To be defined PROCENTEC Tel 31 174 671800 Klopperman 16 Fax 31 174 671801 2292 JD WATERINGEN NL Email info procentec com Version 5 4 0 June 2014 Page 145 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 23 Technical Data PA Module 101 201610 Technical Data PA Module 101 201610 Backplane PROFIBUS networks 4 set by dipswitches or web server Modules Link mode 9 modules in the first 10 slots Coupler mode 9 modules in the fi
63. PROCENTEL User Manual COMbricks Monitoring Networking and Control PROFIBUS data hub for repeaters and fiber optic modules Transparent for all PROFIBUS DP protocols ProfiTrace for monitoring 4 networks Drives 32 modules 10 communication modules Hot swap Powerful web server 100 Mbps Ethernet 12 Mbps PROFIBUS DIN rail IP 20 Version 5 4 0 June 2014 PROCENTEG Copyright 2014 PROCENTEC All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of the publisher COMbricks is a registered trademark of PROCENTEC Other products or company names are or may be registered trademarks and are the property of their respective companies Safety Guidelines This manual contains notices which you should observe to ensure your own personal safety as well as to protect the product and connected equipment These notices are highlighted in the manual by a warning sign and are marked as follows according to the level of danger Draws your attention to important information on handling the product a particular part of the documentation or the correct functioning of the product Warning This device and its components may only be used for the applications described in this manual and only in connection with devices or components that comply wit
64. S E c e P H Q 16 so CARRE E E ace aseseaeetenaoaeseacen 16 1 5 4 Comparison between COMbricks and ProfiTrace 2 16 WSO ie e lt eee ene er TIT 17 Magee MIA ADPIC AN RTT T 17 RO cence ee meen eRe ee eee ee E nee eee eee aren 18 LS MEM Fee ie M 18 Ust creo RETURN 19 ToO G1 cc g lt 1 M T 19 1 51 1 Od g leelezue REN T 20 LE ODIDULCONHO NN ee ae a eo ea D S 20 t 600010 a a ae ae ae a 21 2 LOT fed Ge 0 a TIE TT 22 zu MERC e STATE CMCCKICH EE 22 2 2 Prepare the backplane a TERM 23 Dm IEC AMOU S aane EE o 23 2 4 Configure the repeater modules iii 23 2 5 Wire the repeater modules iii 23 25 Powerihe Head SALON 2 enrnescene se ssemnen rene nee mme een ed es exer adus bxsudsbasdeta Resp 23 2 7 Customizing the IP number through the web server 23 2 8 Customizing the IP number through the Discovery Tool 25 2 9 Checking the modules and the administrative info in the web server 26 2 10 Testing ProfiTrace OE on the PROFIBUS installation 27 2 11 Resetting the Head Station 28 3 INISTANATION INSIFUCUIONS ec 29 Sil EOC ON e 29 ae e ie a NR E et ie ie 29 3 3 Mounting and un mounting backplane units ss 29 3 4 Adding backplane units nennen nennen nnns nnn nnns nnne nnn 30 3 5 Detaching backplane units esse 31 3 6 Inserti
65. STESIA tensed sone 65 94A gocce 66 9 8 Steaming With eire Lm 67 5 9 Summary of Statistics and Events ess 69 6 Head Stallion TA TB TIG nana tasse een 71 OT NONION e E E 71 62 ci COMA MNT E E EE acc NEEE E EE ee ele 72 31 05 C0 areca sare cscs as etre nine neem E seine ce seus RE E E E ee Pescaddere E E aE 72 6 3 1 Inserting replacing the SD card ss 72 6 3 2 Life cycle of the SD card cccccccccccssceeeeeceecscceseeseneeeecsceseeeeeeeeccccossseeeeceesenceesenseeeeessnes 79 6 3 3 Directories e BIER T TTD 73 Version 5 4 0 June 2014 Page 5 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual ee PO assis 74 6 5 Switch navigation of the Head Station 1A 1B 1C nnns 75 66 TDS Or Aine Head aN locust a NUUS 76 7 Hepeater modules HS 400 A ane se ee 78 et M l ple channels per MOQUE ea en 79 To ian SIC ER cea ncteusicee E E E E 79 PS CEE oer eee ee ee 80 2 COMICS SR ree eee eee eee eee eee 81 129 Ba drate Ce re CU Emm 81 1 6 PROFIBUS DP cable lengllis aiio iio sess too to iet ardent aeq e eade ha Pest eae teure vta pe Se genes oed aeia 81 7 PROFIBUS DP cable specifications sisi 82 1 8 PROFIBUS DP Cable tyD6S nn en uan hsu oa ine ana D te aes o sace ke sede sume sed aaa Sede ons 82 TRS GUIDA e M Tm 83 7 10 Mixing with other repeaters i
66. TINA eFALCOM Alcorta 241 1 B1744 Moreno Buenos Aires ARGENTINA Tel 54 237 46 31 151 Fax 454 237 46 31 150 Email santiago falcomer efalcom com Internet www efalcom com ar AUSTRALIA IS Systems Pty Limited 14 Laverick Ave Tomago NSW Australia 2322 Tel 61 2 4964 8548 Fax 61 2 4964 8877 Email fritz woller issystems com au Internet www issystems com au Tyco Flow Control Pacific 1 Percival Road Smithfield NSW Australia 2164 Tel 61 2 9612 2323 Fax 61 2 9612 2324 Email rkoenig typac com au Internet www profibuscentre com au BELGIUM Bintz Technics N V Brixtonlaan 25 1930 ZAVENTEM Belgium Tel 32 2 720 49 16 Fax 432 2 720 37 50 Email bloemen bintz be Internet www bintz be COMbricks User Manual1 EN docx BRAZIL Westcon Instrument Indl Ltda Rual Alvaro Rodrigues 257 S o Paulo SP Brazil CEP 04582 000 Tel 55 11 5561 7488 Fax 455 11 5093 2592 Email paolo wii com br Internet www wii com br CHILE HP Ingenieria Limitada Tucapel 92 oficina 52 Concepci n Chile Tel 56 0 41 2469350 Fax 456 0 41 2522592 Email rodrigopinto rpingenieria cl Internet www rpingenieria cl CHINA PROCENTEC Beijing Room E 1115 WangJingYuan YouLeHui ChaoYang Beijing CHINA Tel 86 10 84766911 or 84787311 Fax 86 10 84766722 Email info procentec net Internet www procentec net CZECH REPUBLIC FOXON e shop Poln 367 460 01 Liberec 12
67. Table 6 Additional LEDs on the SCOPE repeater module Blinking Telegram signal amplitude is too low lt 2 5 V Valid telegram signal amplitude gt 2 5 V Internal repeater error contact PROCENTEC Repeater is operational Valid idle voltage Idle voltage is too low lt 1 V 1 V Version 5 4 0 June 2014 Page 85 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 8 RS 485 IS Barrier module The COMbricks RS 485 Intrinsic Safety barrier is capable of creating segments for use in potentially explosive atmospheres It complies with the specifications for PROFIBUS DP in IS segments and drives 31 RS 485 IS PROFIBUS DP devices ProfiTrace and an Oscilloscope are integrated and also suitable for Intrinsic Safety The RS 485 IS barrier is the only available product for remotely monitoring IS segments over Ethernet from the safe zone Because of the permanent mounting of the barrier the user does not have to touch the installation anymore This avoids hot permits and other paper work As an alternative it can also be used as a busmonitor on existing IS segments created by 3rd party barriers The IS barrier can be mixed on the backplane with other COMbricks modules such as the PROFIBUS PA Fiber Optic and regular RS 485 modules ex 1 The only Ex barrier with an integrated ProfiTrace and oscilloscope for remote L
68. User Manual PROFIBUS PROFINET Certificate for a Pl Competence Center PI confirms that PROCENTEC Dennis van Booma Turfschipper 41 2292 JC Wateringen THE NETHERLANDS is a fully accredited PI Competence Center for PROFIBUS basic PROFIBUS PA This certificate is granted according to the Quality of Services Agreement for P Competence Centers and is valid until December 31 2013 Peler pA Official in Charge Chairmen of PI MA J rg Freitag Chairman Michael J Bry nt Deputy Chairman Version 5 4 0 June 2014 Page 178 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual PROFIBUS PROFINET Certificate Authorization as PI Test Laboratory for PROFIBUS PROFIBUS Nutzerorganisation e V accepts PROCENTEC Turfschipper 41 2292 JC Wateringen The Netherlands as authorized PI Test Laboratory for PROFIBUS Slave Devices PA Profile Devices The authorization is based on the assessment dated March 4 2011 and the related assessment report The execution of the tests aimed in the PROFIBUS certification shall be conform to the PROFIBUS Standard and the valid guidelines This authorization is valid until December 31 2012 Official in Charge Board of PROFIBUS Nutzerorganisation e V Version 5 4 0 June 2014 Page 179 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Co
69. Wire area Capacity Shielding resistance lt 9 5 Ohm km Loop lt 110 Ohm km resistance 7 8 PROFIBUS DP cable types The repeater modules can handle PROFIBUS cable based on multiple protection sheaths with a diameter between 6 to 12 mm when the grounding clip is used e Robust cable e Food cable e Ground cable Robust cable Flexible cable e Trailing cable e Festoon cable Food cable e Fire and heat cable A Hybrid cable Shipboard cable e Flexible cable e Shipboard cable Festoon cable FRNC cable Trailing cable e Rodent protection cable Fig 50 Supported PROFIBUS cable types Version 5 4 0 June 2014 Page 82 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 7 9 Redundancy The bus redundancy technology of the repeater modules is very advanced A redundant system can be built using 10 parallel cables This architecture provides extremely high availability It is compatible with the RLMO1 from ABB The redundancy procedure is very simple All the repeater channels of the specific application have to be assigned to the same network group The repeater channels that carry the redundant task have to be activated with the RED switch After a reset or power up the redundancy system works directly COMbricks locks itself to the first redundant channel that has a valid start delimiter If this channel d
70. a value from 1 to 32 Each Name is limited to 16 characters Colon and quote or characters are not allowed Fill in the tag names in the edit box on the right Each tag must be in this format Address Name The Address should be a value from 0 to 126 Each Name is limited to 16 characters Colon and quote or characters are not allowed Fig 41 Tag name configuration screen 3 OD J O O1 s GO I System uptime 6 days 1 45 55 Site Tank 5 Temperature 44 C System time 14 Mar 2013 15 20 03 Company Oil and Gas Company Country The Netherlands To PLC41 Scope 1 Scope 2 Scope 3 To PLC43 PA coupler To Ex zone test PLC S7 3152PN DP 34 1790P TEBVEB The first block of tag names is used to assign tags to the COMbricks modules Each tag must have the format slot name where slot is the slot number The tag names are limited to 16 characters The Colon and quote or characters cannot be used The second to the fifth block of tag names are used to assign tags to individual stations in each network The tag names are visible in the Channel List page if you hover over a module or station address It is also possible to show the tag names in the Live List IP address 192 168 1 205 MAC address 9C B2 06 00 02 EA Temperature 44 C Live list Tank 1 Displaylegend Model Name x Model Name Vendor Name Min Slave Intervall Max Diag
71. able length depends on the baudrate Fig 2 illustrates some configurations Each channel has a fail safe circuit which ensures that the remainder of the PROFIBUS network continues to operate correctly and that the availability of the installation remains optimal The connection of the bus cable allows for a high degree of flexibility as the repeater modules contain both a 9 pin and screw connector It is possible to dynamically exchange equipment during operation COMbricks is ideal for flow meters pH analysers actuators drives and especially motor control centres that make use of drawer systems Standard repeaters ProfiHubs COMbricks Profilrace OE m mm m a is m LL 1 Meter rule problems 5 fixed channels Modular and hotswap Termination problems RS 485 only ProfiTrace over Ethernet Power supply overload No asset management fr Bus redundancy Costs and installation time Single power supply Fig 1 Latest trend in segmentation Version 5 4 0 June 2014 Page 12 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual siR skad ITI ait 2 segments s ER 2 3 Mix of 1 channel and eTe md y Jic E ud L3 Le Ld EU JWE 3 segments Fig 2 Repeater configuration examples 1 4 1 Cable Redundancy The bus redundancy technology
72. ake sure your email server supports unsecured connections Q Check the email settings and generate the test email Start with only 1 email address To Q If the test email works please check that your events have been correctly enabled and an event is really triggered Version 5 4 0 June 2014 Page 56 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 4 11 Device Management Head Stations 1A 1B 1C Firmware V1 253 and higher Login Administrator The Device Management page allows the user to perform backup restore and restart actions for the COMbricks For some actions Administrator login is required IP address 192 168 11 28 MAC address 9C B2 06 00 04 6A System uptime 0 days 0 03 45 Site PTK J Temperature 42 C System time 20 May 2014 7 56 38 Company PROCENTEC Country The Netherlands Device management Backup settings from internal memory to SD card Backup settings to SD Card Restore settings from SD card to internal memory Restore settings from SD Card Restore settings to factory defaults Restore settings to factory defaults Clear all gathered information Clear all data Restart the device soft reset Restart the device 4 11 1 Backup settings to SD Card When this button is clicked all customizable settings of each individual network and of the Head Station are saved to SD Card These setti
73. also clear all Message Recording files 4 11 5 Restart the device To restart the device for example to let it read new dipswitch settings click the Restart the device button Then click OK on the confirmation window Version 5 4 0 June 2014 Page 58 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 5 ProfiTrace OE ProfiTrace OE Over Ethernet is a web based version of ProfiTrace It offers the basic functionality of regular ProfiTrace like Live List Statistics and Message recording ProfiTrace OE is available on the Head Stations 1B and 1C 5 1 Live List Colors make it easy The Live List is a matrix that continuously lists all the available devices It is directly visible which devices are troublemakers With different background colors the status of the devices is displayed see Fig 37 e Green Device is in Data Exchange e Yellow Device is lost the time out is adjustable see paragraph 4 5 e Red Parameter fault e Purple Configuration fault e No color On the bus but not in Data Exchange The Live List can also generate the product name of the devices when a diagnostic message is captured synchronized with the GSD library COMbricks Procentec Windows Internet Explorer Gu lll coMbricks Procentec x IP address 192 168 1 230 MA GB http 192 168 1 230 System
74. annel Repeater 101 201102 eee 138 20 Technical Data 1 Channel Repeater 101 201101 140 21 Technical Data Fiber Optic Module 101 201510 sss 142 22 Technical Data SALT Repeater 101 201710 eee ceres ee reee eren 144 23 Technical Data PA Module 101 201610 eee eee reeeee rene 146 24 Technical Data 4 CH Relay Module 101 210210 ess 148 25 Technical Data 8 CH D out Module 101 210110 149 26 Technical Data 8 CH D in Module 101 210010 150 27 Technical Data RS 485 IS Barrier 101 201410 ee eeee rennen nnns 151 28 Technical Data PROFIBUS Slave Module PBS 001 153 29 Technical Data PROFINET Device PNDO01 1 eeeeee e eeeee eene enne 155 30 Technical Data 6A Power Module T1 101 230010 157 31 Frequently asked questions FAQ e ecce Leieeeeee eee ee eeeeee eene enn n nhan annm sean ananas 158 32 Sales off
75. anual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROGCENTEG COMbricks User Manual 21 Technical Data Fiber Optic Module 101 201510 Technical Data 2 Channel Fiber Optic Module Type 1 101 201510 Backplane PROFIBUS networks 4 set by dipswitches or web server Modules 10 positioned in the first 10 slots Power supply Provided through the backplane Current consumption 360 mA 510 mA max Compatible backplane units 101 200011 101 200012 101 200023 101 200024 101 200027 Protocol specifications Supported Protocols DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol Address NO bus address required Transmission speed 9 6 kbps 12 Mbps including 45 45 kbps Transmission speed detection Auto detect 10 s detection and 50 s lost time Fiber optic cable delay calculation FO cable delay 5 10 9 x FO cable length x Baudrate between 2 modules 1 direction Example 1 5 Mbps 3 km FO cable FO cable delay 0 000005 x 3 x 1500000 22 5 TBit Module delay time normal mode 1 6 TBit at 9 6 kbps 93 75 kbps 1 7 TBit at 187 5 kbps 500 kbps 1 8 TBit at 1 5 Mbps 2 0 TBit at 3 Mbps 2 5 TBit at 6 Mbps 3 75 TBit at 12 Mbps Module delay time redundant mode 11 6 TBit at 9 6 kbps 93 75 kbps 11 7 TBit at 187 5 kbps 500 kbps 11 8 TBit at 1 5 Mbps 12 0 TBit at 3 Mbps 12 75 TBit at 6 Mbps 13 75 TBit at 12 Mbps Delay time jitter Max 4 T
76. are update is indicated with this LED LED State Meaning SS O Of No power supply or PBS 001 module is faulty There is no voltage at the module or the module has a hardware defect Hemedy Connect the 24 V DC supply voltage at the Head station Flashing The PBS 001 module is connecting with the Head Station This state is 1Hz allowed for a short time max 1 minute Flashing A backplane firmware update of the PBS 001 module is executed by the f 0 3Hz Head Station max 1 minute n RDY green The connection with the Head Station is established 10 1 2 PROFIBUS LEDs The PBS 001 module has three PROFIBUS diagnostic LEDs RUN SF System Fail and BF Bus Fail Meaning RUN Internal application firmware is not running PROFIBUS stack green Remedy Update application firmware Internal application firmware is running PROFIBUS stack Off Off No error System On oystem error or the received expected configuration from configuration tool does not match the actual configuration I O modules in the backplane or gateway has a problem BF PBS 001 module is in Data Exchange with a PROFIBUS master red PBS 001 module is not in Data Exchange with a PROFIBUS master 10 1 3 Dipswitches The PBS 001 has four dipswitches located on the bottom of the module See for a description of the dipswitches omm ee Fig 55 Dipswitch descriptions Version 5 4 0 June 2014 Page
77. atest version SD card Firmware Update Form to download the 01 03 2011 Se 1 0M Tool V1 5 latest version bi SD card Head Station Type 1 Form to download the 09 08 2011 HE 3 0M Firmware V1 253 latest version Fig 35 Software and document downloads Version 5 4 0 June 2014 Page 53 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 4 10 Email account config Head Stations 1A 1B 1C Firmware V1 253 and higher Login Administrator The email account information has to be entered if the user wants to have COMbricks signal events by email The required information is generally the same as any other email related setup see Fig 36 Setting up the email server parameters is not enough The events that generate the emails have to be setup in the Event config menu see Paragraph 5 4 The SMTP server has to support unencrypted connections because the current COMbricks firmware does NOT support encrypted connections such as SSL TLS The DNS address IP config menu has to be modified according to the DNS addresses of your internet provider e e IP address 192 168 1 250 MAC address 9C B2 06 00 04 6A System uptime 0 days 2 12 33 e oS dd Temperature 44 C System time 21 Mar 2013 16 07 12 Company PROCENTEC Country The Netherland E mail account configuration To recipient E mail address info procentec com
78. ation PROCENTEC is very successful with its training program Up to now more than 4000 participants have received a certificate The costs incurred for engineering assembly commissioning and maintenance always play a key role when choosing a fieldbus We train our participants that the implementation of PROFIBUS and PROFINET can help to cut costs in all areas Our practical experience is the key factor PROCENTEC offers different types of PROFIBUS and PROFINET training modules which are organised on a regular basis PROCENTEC is a professional organisation which is involved in PROFIBUS and PROFINET technology 24 hours a day It has the availability of experts who are constantly deployed worldwide Not only is the tried and tested automation technology ideal for the use in both Factory and Process automation but support is also ensured through the products and services of PROCENTEC www procentec com Version 5 4 0 June 2014 Page 174 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG 36 Certificates Certificate number Product name Model number Serial number Product identification Manufacturer Measurement carried oot on behalf of Applicant s representati e In th capacity of Date of mensurement lhe measurement results are laid down in report The product has been examined according ta L onsultincs COMbricks User Manual1 EN docx COMbric
79. bus RS485 5 Bus Coupler Model COMbricks 1CH4854S provides an intrinsically sate RS 485 interface for a COMbricks system that consists of vanous modules connected lo a backplane that provides power and communication to te modules Tho Bus Coupler provides galvanic isolation between the backplane and the RS 485 Profibus Profibus RS 485 IS Bus Coupler Model COMbricks 1CH4854S SCOPE additionally provides an option to connect an ascillascope to monitor the and B ines of the RS 485 Profibus The Bus Couplers are intended to be installed outside the hazardous area or in an enclosure with Suitable type of protection Ambient temperature range 20 C to 60 C Electrical data Supply and communication signals backplane connector CN1 U 7575V Ps3w Um 250 V RS 455 Profibus Interface front connector CN2 in type of protection intrinsic safety Ex ia IC wath fotoweg maximum valves Us 4 2 V ly 149 mA resistive Po 115 mW Co 6 8 UF Lo 1 7 mH U 42V C 30yF L 0 pH The intrinsically sate RS 485 Profibus interface comples with the specifications of clause 222 4 of EN 61158 2 2010 For a sate use of Ihe Profibus RS 485 IS Bus Coupler a roliadle connection to t e potential equalizing system shall be assured Installation instructions The instructions provided with the equipment shall ba followed in detail to assure sefe operation Test Report No 215498200 Spocial conditions for safe use None Essential Health and Bafe
80. ccecccc F ail pi i 1 Fig 7 Baggage handling or parcel systems Version 5 4 0 June 2014 Page 18 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 1 5 9 Traffic control When distance and downtime are critical factors COMbricks can be very helpful Difficult to reach speed indicators above the highway can be monitored from the road side control cabinet or even from the control room Fig 8 Traffic control applications 1 5 10 Cranes Many harbour cranes use PROFIBUS There cranes are huge and sometimes hard to reach The whole crane can be monitored remotely which is especially useful if the crane is equipped with a WIFI connection bar eres LL b rr pM Ee 1 UU m d RUE d A x FTT at Gl NI r Fig 9 Crane applications Version 5 4 0 June 2014 Page 19 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 1 5 11 Other applications Cross border installations Water treatment e Long commissioning and test cycles 24 7 service contracts 1 6 Output control Relay and digital output modules can be configured to respond directly to bus problems such as bus voltage too low retries syncs master lost diagnostics etc This offers a multitude of applications to directly and ind
81. ccessfully Start captunng start message recording V Auto re trigger Capture status 1 Jul 2011 13 30 26 1 Jul 2011 13 30 22 Fig 39 Setup recording trigger generated the follow up event will delete the oldest file and replace it with the latest event This system secures the storage space of the SD card D The automatic triggering can generate 1000 PTC files per network After 1000 files have been D PTC files can be opened with ProfiTrace 2 5 3 and higher offline and no licenses required The file name contains the MAC address of the Head Station the network number and the file number 0 999 This feature is available in firmware version 1 264 and higher Version 5 4 0 June 2014 Page 62 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 5 4 Event configuration For generating emails and entries in the network log the event configuration has to be set for each network Fig 40 shows an example with multiple event options Paragraph 5 9 describes the events and when they occur F IP address 192 168 1 205 MAC address 9C B2 06 00 02 EA System uptime 0 days 0 06 04 Site Tank 5 System time 28 May 2013 10 48 07 Company Oil and Gas Company Country The Netherlands Event configuration Enable J v Redundant power change Interval Interval All to Notification interval da 0 Interval
82. d backplane unit Head Station type 1B Scope repeater Fixed backplane unit Head Station type 1C 4pcs Scope repeater Fixed backplane unit Head Station type 1A 1CH repeater e 2CH FO coupler Fixed backplane unit Head Station type 1B e RS 485 IS module Fixed backplane unit Head Station type 1B 1CH repeater e RS 485 IS module Fixed backplane unit Head Station type 1B PA coupler module Fixed backplane unit Head Station type 1B 1CH repeater PA coupler module Fixed backplane unit Version 5 4 0 June 2014 COMbricks User Manual1 EN docx Page 165 184 PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual Component Order code Remarks Head Station Type 1C 101 20011C ProfiTrace OE on 4 networks 2 GB SD card Ethernet port Redundant power supply Drives 32 modules CommDTM Backplane unit Streaming in ProfiTrace 2 OPC in ProfiTrace 2 101 20011B ProfiTrace OE on 1 network 2 GB SD card Ethernet port Redundant power supply Drives 32 modules Backplane unit included Streaming in ProfiTrace 2 OPC in ProfiTrace 2 Head Station Type 1B 101 20011A Basic web server 2 GB SD card Ethernet port Redundant power supply Drives 32 modules Backplane unit included NO ProfiTrace OE Head Station Type 1A SCOPE Repeater 101 201210 1 RS 485 channel rep
83. display a line comparable with this ABB 20Drives 20NPBA 2D12 1FABB 2DDRIVES 1F40 1F8 1FNPBA 2D12 15 2 Solution for secured email connections Because COMbricks can only handle unsecured email connections a proxy between COMbricks email and outgoing email could be helpful hMailserver is a free tool that creates a mail server on one of the local PCs in the network COMbricks can mail the events to this mailserver and the mailserver can forward it through a secured connection to an external mailserver www hmailserver com 15 3 IP address adjustment tool Every time you go 1 on 1 with a laptop to a COMbricks unit the IP settings of your laptop have to be adjusted to fit the local IP address of the COMbricks To make this step very easy a tool is available with the name NetSetMan to automatically change all the settings according to customized profiles www netsetman com 15 4 Free Wi Fi channel detector For COMbricks streaming with the ProfiTrace 2 software over Wi Fi a clean connection is required to keep the streaming performance as high as possible To verify that your Wi Fi does not overlap with other channels we recommend to use the free tool inSSIDer www metageek net products inssider 15 5 Some SNMP tools To test the COMbricks SNMP functionality you can use the tools below SNMPb NetSentinel by Micromedia MIBbrowser by iReasoning Solarwinds Version 5 4 0 June 2014 Page 132 184 COMbricks User Manual
84. docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 2 2 Prepare the backplane Click the fixed backplane on the DIN rail and add additional backplane units to the right side if required see Paragraph 3 3 and 3 4 2 3 Insert modules Insert the required modules in the slots of the fixed backplane see Paragraph 3 6 The Head Station with the red front plate should be placed in the most left slot with the large connector Place the other modules in the remaining slots The slots have a polarity and can only be inserted one way 2 4 Configure the repeater modules Configure the repeater modules to their appropriate networks This can be done with the dipswitches located at the front of the module see Paragraph 3 10 1 or with the software settings in the web server see Paragraph 4 5 2 5 Wire the repeater modules Connect the PROFIBUS cables to the repeater modules see Paragraph 3 11 2 6 Power the Head Station Provide a 24 VDC power supply to the Head Station through one of its 2 power connectors see Paragraph 3 8 2 7 Customizing the IP number through the web server The default IP address of the Head Station is 192 168 1 254 Follow the steps below to customize the IP address of the Head Station STEP 1 Insert an Ethernet cable in the Head Station which is connected to the enterprise LAN or directly to the PC STEP 2 Make sure the IP address of your PC is on the same subn
85. dule is programmable with a custom device name and the name is stored in non volatile memory With the rotary switch set to 0 during startup the name will be read from memory The device name can be assigned with configuration tools or supervisor tools such as Step 7 or Netilities as shown in Fig 84 and Fig 85 Version 5 4 0 June 2014 Page 121 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual N Netilities V1 1 0 C 2011 2012 PROCENTEC File Interfaces Options Help Live Flash LED on device Modify IP address Modify device name oOo eae verte Device Model Device Rae Verdor pevce 1D last received padet Set to factory defaults Search for Profinet devices Continuously search for Profinet devices Search for IP devices Continuously search for IP devices Remove selected device from list WARNING 9C B2 06 10 00 18 192 168 1 252 has a device name which is incompatible with the Profinet standard S N 1150600221 Incoming Packets s Fig 84 Assigning a new device name Modify device name Device MAC 9C B2 06 10 00 18 Old device name Clear device name New device name combricks M Permanent value keep value after power down Modify Fig 85 New device name options The checkbox Permanent value should be enabled if you wish to save the name to non volatile memory
86. e 2014 Page 46 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 4 5 Network configuration Head Stations 1A 1B 1C Firmware V1 252 and higher Login Administrator The network names and the assignment of the repeater modules are customized here For optimal use of ProfiTrace OE it is important that correct and understandable network names are defined see Fig 31 The network names are used in multiple components ProfiTrace Live List event emails message recording etc Each of the 4 Live Lists can be individually setup to a different time out The default value is 5 seconds The time indicates how long a slave will be displayed as green when it has lost communication to the master After the set time it will turn yellow if it has no communication anymore The network assignment of the repeater modules is also displayed and can be adjusted if software settings are enabled see Fig 31 It is possible to assign a module to Network 1 to 4 or to disconnect it from the backplanes This makes it possible to create a multiplexed system or temporarily remove certain slaves from the PROFIBUS network Dipswitch settings are always primary to software settings IP address 192 168 1 250 MAC address 9C B2 06 00 04 6A System uptime 0 days 1 01 59 Temperature 36 C System time 21 Mar 2013 14 56 39 Company PROCENTEC Country The Netherlands Network c
87. e Digital SD is a non volatile memory card format developed by the SD Card Association for use in portable devices like cameras phones and game players The SDHC High Capacity card family has a capacity of 4 GB to 32 GB A cable attached to a bus segment with a T connection Spurs are not recommended with PROFIBUS DP They are prohibited with 12 Mbps and PROFIsafe operations German term is Stichleitung See Spur line See Bit Time Version 5 4 0 June 2014 Page 172 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual TELNET TELetype NETwork Is a network protocol used to make raw TCP sessions terminal like access Basically keyboard commands typed by a remote user can cross the network and become input for the server On many operating systems the TELNET client program is available to communicate without specialized client software It was developed in 1969 Termination A powered resistor network at both ends of a segment to prevent reflections with PROFIBUS DP the termination has to be powered Topology In a communications network the pattern of interconnection between network nodes e g bus ring star configuration Version 5 4 0 June 2014 Page 173 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 35 About PROCENTEC PROCENTEC is an independent c
88. e OE for 1 PROFIBUS network ProfiTrace 2 live streaming OPC since June 2013 ProfiTrace OE for 4 PROFIBUS networks ProfiTrace 2 live streaming OPC CommDTM 32 10 repeater modules positioned in the first 10 slots 2 5 A 4 101 200012 101 200023 101 200024 101 200027 10 8 26 4 VDC 800 mA fully loaded 20 W Yes Yes lt 2 5 mm RJ 45 Max 100 m 10 100 Mbps 9C B2 06 xx xx xx label on the side of the Head Station HTTP FTP SMTP TELNET DHCP SNMP 192 168 1 254 20 simultaneous web server clients PROCENTEC 2014 Copyright all rights reserved Page 134 184 PROCENTEL COMbricks User Manual Technical Data Head Station 1A 1B 1C Relay contact Resistance 300 mOhm plug included Voltage 170 VAC Current 0 5 A SD Card Types SD and SDHC Size Max 32 GB 2 GB is provided 150g To be defined PROCENTEC Tel 31 174 671800 Klopperman 16 Fax 31 174 671801 2292 JD WATERINGEN NL Email info procentec com Version 5 4 0 June 2014 Page 135 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 18 Technical Data SCOPE Repeater 101 201210 Technical Data SCOPE Repeater 101 201210 Backplane PROFIBUS networks 4 set by dipswitches or web server Modules 10 positioned in the first 10 slots Power supply Provided through the backplane Current consumption 400
89. e end of the backplane can always be removed 1 by 1 D 1 Slot between 2 modules can remain empty when modules C Profitrace OE 2 on CO Profitrace OE 4 en www procentec com comb cvs PROCENTEC COMbricks Headstation r code 10120011A Fig 21 Removing modules Version 5 4 0 June 2014 Page 33 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 3 8 Wiring Ethernet The Ethernet connector is located on the top side of the Head Station The connector contains LEDs that indicate linkup green and reception of data orange It is recommended to use a cable RJ45 plug with grounding foil due to the nature of industrial applications The Ethernet interface complies with standard Ethernet guidelines The maximum cable length from COMbricks to switch device is 100 meter The MAC address is printed on the side of the Head Station Fig 22 Wiring Ethernet Version 5 4 0 June 2014 Page 34 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 3 9 Power Supply The Head Station contains two 3 pin screw type power connectors on the bottom If power redundancy is NOT required either one can be used The layout is as follows when the wires are pointing down left 2 middle 3 SH right The power supply must comply with the following specificatio
90. e first time or establish a communication relationship This occurs in most cases after station lost device unavailability or startup of the master In the statistics view this values adds up relatively quick Some DCS systems read diagnostics all the time with Syncs ON Live List could indicate a yellow colored address Attempt of the master to get a response from an unanswered telegram The response did not come or has content errors The maximum amount of repeats a master attempts can be customized in the master When the retries have reached the limit the master goes to the Syncs state This value represents the highest amount of retries that were attempted on this specific device in one cycle This value will never get higher than the retry value that has been setup in the master The response to a master request telegram contains framing errors parity error wrong FCS SD error etc This mostly happens with EMC and cabling problems When this statistic adds up relatively quick it could also be a double device address Version 5 4 0 June 2014 Critical YES in most cases Page 69 184 PROCENTEC 2014 Copyright all rights reserved PROCENTEL Statistics Internal Diag External Diag Diag while in DX Master lost Baudrate change Low High signal Bargraph Redundancy Failure PA signal and levels Fiber Optic signal COMbricks User Manual Description Critical N
91. e of two PLC projects in Siemens Step7 which can be used in a real byte consistent project Example setup Network 1 Network 2 1 5 Mbit 500 kbps The example shows how to transfer consistent data from network 2 to network 1 If the data is consistent nothing happens If the data is not consistent this is visualized by incrementing the outputs of the 8DO card assigned to network 1 Version 5 4 0 June 2014 Page 105 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL 10 7 1 Consistency over 2 bytes Configuration of Network 1 m J sr 72 0 Jemo sucr 10 7 2 Consistency over 4 bytes Configuration of Network 1 10 PBS 001 PROCENTEC Organization Block 1 of Network 1 L IW 0 COPY 2 BYTES GATEWAY INPUTS TO DB1 T DB1 DBW 0 L DB1 DBB 0 MULTIPLY RCV INCR VALUE 3 L 3 D L 255 AW L DB1 DBB 1 LOAD RCV MULTIPLY VALUE D COMPARE RCV MULTIPLY VALUE WITH RCV INCR VALUE 3 JCN M004 JUMP TO M004 IF CONSISTENT L QB 32 IF NOT CONSISTENT OUTPUT BYTE 32 IS LOADED Inc 1 INCREMENTED T QB 32 AND TRANSFERRED TO OUTPUT BYTE 32 NOP 0 NO OPERATION NOTHING HAPPENS AND TRANSFERRED TO OUTPUT BYTE 32 NO OPERATION NOTHING HAPPENS T Q5 32 M004 NOP O L ID 0 COPY 4 BYTES GATEWAY INPUTS TO DB1 T DB1 DBD 0 L D31 DBW 0 MULTIPLY RCV INCR VALUE 3 L 3 D L DB1 DBW 2
92. e output cards have been switched the slave will go into Data Exchange It will generate an external diagnostics message see Fig 59 which can be captured and read with a busmonitor such as ProfiTrace see Fig 60 Fig 59 Slave indicating External Diagnostics PROFIBUS DP VO Message Get Diagnostics Con Resz Status bits Ext diag Hit Watchdog on Master Add 2 Ident Number 696F hex Extended diagnostics 18 bytes Contains 1 diagnostic black Block 0 Device related 18 bytes Additional diag info from GSD General Not Correct Module s Slot 4 Not Correct Module Siot 5 Not Correct Module Fig 60 Diagnostics from the GSD in the Info Panel of ProfiTrace 10 4 1 Strict Check Configuration This feature enables you to select if the slave should report a configuration mismatch if this situation occurs A configuration mismatch will take the slave out of Data Exchange In the above example the slave was online and could send diagnostics With Strict Configuration the configuration of the modules in the backplane must be exactly the same as the configuration in the PLC or the slave will show up with a purple background in ProfiTrace as shown in Fig 61 This feature gives you more control over how the slave behaves if a module is removed Fig 61 Slave indicating a configuration error or module mismatch with Strict check config enabled To activate this feature go to the user parameter assignment of the PRO
93. e polarity is switched This does not affect the communication 11 2 4 4 DC noise The DC noise indicates how much the voltage of the signal varies If the noise is too high it can influence the communication it should not exceed 100 mV IP address 192 168 1 205 MAC address 9C B2 06 00 02 EA System uptime 2 days 3 07 15 Site Tank 5 Temperature 42 C System time 4 Apr 2013 11 36 44 Company Oil and Gas Company Country The Netherlands PA measurements Select oscilloscope module Slot6 PA coupler Select station address Polarity Normal Amplitude 782mM DC Noise 53 mV Fig 77 PA measurements Version 5 4 0 June 2014 Page 112 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 11 2 5 Oscilloscope configuration In the Oscilloscope Config page see Fig 78 you can set various warning levels for the PA module These warning levels are shown in the PA Bar Graph and are used for e mail alarms logging and output control see paragraphs 0 and 5 4 IP address 192 168 1 216 MAC address 9C B2 06 00 02 8C System uptime 0 days 4 18 18 Me remersturer are Svstem ime 7 Nev 2012 18 27 56 Company PROCENTEC Country The Netherlands Oscilloscope configuration Maximum number of images per page Line color Error images buffer type Termination min level mV Termination max l
94. e power until the led animation is finished this takes approx 3 minutes Fig 99 Firmware update tool Version 5 4 0 June 2014 Page 130 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 14 2 Updating modules Some COMbricks modules can get new functionality by updating the module firmware These updates are not distributed through the Head Station firmware but in separate Module firmware packages For a listing of all available firmware see www procentec com combricks The tool for updating the module firmware is different than the tool for updating the Head Station It can be downloaded from the above mentioned location After downloading the update tool and the module firmware follow the procedure below STEP 1 Make sure the Head Station and targeted module s are powered and running STEP 2 Connect an Ethernet cable between the Head Station and your workstation and verify the network connection STEP 3 Start the Module firmware update tool and enter the IP address of the targeted COMbricks Head Station If you do not know the IP address use Search network to open the Discovery Tool and select the correct Head Station STEP 4 Click Connect to Head station in the Update tool It will scan all slots to check the module types Wi COMbricks Module Updater V1 12 SS IP Nr 192 168 1 250 Search network PROCENTEC Module
95. e sent to the I O of the proxies in the PLC programs Version 5 4 0 June 2014 Page 125 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 13 CommDTM The COMbricks Head Station with a 1C license features a fully functional gateway between any Windows platform and field devices using a CommDTM This enables the COMbricks to function as a real Asset Management tool Currently we support FDT 1 2 frame applications such as PACTware and E H FieldCare During interaction with the CommDTM all COMbricks functions can be used simultaneously web based monitoring oscilloscoping OPC and alarms via email If you are using Siemens EDD files you can convert these to DTM files using a tool called Sitrans DTM More information can be found on www siemens com sitransdtm 13 1 Installing drivers CommDTM and server You can download the required PCD server and CommDTM installers separately from our website located at the download section You can also find the files in the Download page of the COMbricks itself It is a ZIP file containing several executables which should all be installed 13 2 Setting up the PCD server Start the PCD PROCENTEC Communication Driver server located in Program Files PROCENTEC PCD You should see the PCD logo in the system tray Right click the PCD icon then choose Show Click Modify enter a name for the interface cho
96. e single ProfiTrace tab see Fig 44 gt ProfiTrace for COMbricks V2 6 c 2004 2011 PROCENTEC File Action Filter Trigger Toolbars View Settings Help ProfiT race Connect COMbrick Current state Idle Load Data Save Data System activity Live list Info Panel Messages S Messages with view filter applied Station statistics view Data inspection HSA 0 Reset selected station Info Panel data Diagnostics Auto update Info Panel d ProfiTrace V2 6 0 E5 Driver Install for ProfiCore Ultra Wi End User License ProfiTrace revision history ff ProfiTrace V2 6 I Uninstall ProfiTrace V2 6 Fig 44 Starting ProfiTrace 2 for COMbricks Version 5 4 0 June 2014 Page 67 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual After clicking on the Connect COMbricks button a mid screen dialogue window is displayed which is used to setup the connection with COMbricks see Fig 45 CoMbricks connection xi Connections Connection 1 ip dns 192 168 1 230 nw 1 jon Settings Name Connection 1 P Nr DNS name 192 168 1 230 Port 38888 lt Default 38888 Network Nr Network 1 v Use Password transfer only possible for 1 5Mbps or lower and if TCP IP bandwidth is sufficient Fig 45 Setting up the connection Important parameter
97. e the SF and IOF LEDs should be blinking STEP 3 Connect the mini USB to the Head Station see Fig 98 Fig 98 Firmware update cable Version 5 4 0 June 2014 Page 129 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual STEP 4 Start the firmware update tool If the tool detects the Head Station in the firmware update mode the Start update button is enabled see Fig 99 STEP 5 Click on Start update to browse to the PKG file and click OK The tool will now upload the new firmware to the Head Station STEP 6 After the upload the Head Station will update the firmware This can take a few minutes The window that appears be can closed directly STEP 7 Verify the firmware update by checking the firmware version in the web server bottom of each web page COMbricks headstation firmware update tool VLS c 20 Steps to put the COMbricks headstation in firmware update mode 1 Remove all power from the headstation also remove the USB cable if connected 2 While holding down the navigation button re apply the power The red SF amp IOF leds should now blink 3 Connect the mini usb cable to the headstation and to a USB port on the PC The green USB led should go on Current status Ok COMbricks headstation connected and in firmware update mode COMbricks is restarting DO NOT remove th
98. eamless high speed integration to PROFIBUS PA It powers the attached PA devices and fully emulates them as DP devices on the backplane Adjusted busparameters are not required and therefore suitable for all DCS and PLC systems even running on 12 Mbps The combined internal ProfiTrace and oscilloscope make this product extremely useful for remote maintenance over Ethernet Jitter noise DC current DC voltage bar graph and oscilloscope it is all there and easy to access The free CommDTM allows access for asset management tools over Ethernet COMbricks is able to carry 9 PA links and an RS 485 or Fiber Optic module It can also be a customized mix of PA modules with other communication modules The PA link provides 500 mA current on a customizable bus voltage The integrated PA termination is automatically activated when the module works as a link or coupler It is switched off in the monitoring mode PROCENTEC 1 01 201610 It does not require configuration and operates the same way as regular COMbricks repeaters In the web server the behavior on the PA side can be set like retries default 5 and the watchdog default 3 seconds This product can directly replace 3rd party Non Ex PA couplers links and can be used as a monitor behind existing 3rd party Non Ex PA couplers This module is not suitable for use in Ex environments unless a barrier is used between the PA module and the Ex zone Communication errors or bad telegram
99. eater 101 201710 Backplane PROFIBUS networks 4 set by dipswitches or web server Modules 10 positioned in the first 10 slots Power supply Provided through the backplane Current consumption 400 mA 555 mA max Compatible backplane units 101 200011 101 200012 101 200023 101 200024 101 200027 Protocol specifications Supported Protocols DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol Address NO bus address required Transmission speed 9 6 kbps 12 Mbps including 45 45 kbps Transmission speed detection Auto detect 10 s detection and 50 s lost time Data delay time normal mode 2 0 TBit at 9 6 kbps 3 Mbps 2 5 TBit at 6 Mbps 3 75 TBit at 12 Mbps Data delay time redundant mode 12 0 TBit at 9 6 kbps 3 Mbps 12 75 TBit at 6 Mbps 13 75 TBit at 12 Mbps Delay time jitter Max 4 TBit Oscilloscope specifications Frequency 192 MS s Resolution 50 mV Differential range 6 436 6 436 V Cable specifications Cable lengths Depends on the cable type used Wire diameter for the screw terminals 2 5 mm Wire type Stranded or solid core Number of devices Maximum 31 devices per channel busloads Cascading depth No limit only busparameter limitation of the master Redundancy Yes maximum 10 cables activated by switch Version 5 4 0 June 2014 Page 144 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PR
100. eater with oscilloscope Same specs as regular 1 channel repeater 192 MS s sample rate 50 mV resolution 6 436 6 436 V Backplane unit included 2 RS 485 channels 12 Mbps 31 devices per channel Screw terminals DB9 connector Redundancy Termination Backplane unit included 101 201102 2 Channel Repeater Version 5 4 0 June 2014 Page 166 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual Component Order code Remarks 1 RS 485 channel 12 Mbps 31 devices per channel Screw terminals DB9 connector Redundancy Termination Backplane unit included 101 201101 1 Channel Repeater 2 Channel Fiber Optic Module 101 201510 2 fiberoptic channels 9 km cable length 2x2 ST connectors Redundancy Backplane unit included 101 201610 transparent up to 1 5 trunk voltage up to 27 V trunk current 500 mA auto termination in coupler mode Backplane unit included PA Coupler Module SALT Repeater Module 101 201710 Adjustable termination 94 940 Ohm Adjustable idle voltage 0 5 V Same specs as regular Scope Repeater Backplane unit included RS 485 IS Barrier Module 101 201410 1 RS 485 IS channel repeater with oscilloscope Suitable for Zone II 2 G Ex ia Gb IIC 192 MS s sample rate Backplane unit included PROFINET Device Module PND 001
101. ed Protocols DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol Oscilloscope specifications AC PA voltage 4 MS s resolution 7 5 mV range 0 95 0 95 V DC PA voltage 1 kS s resolution 75 mV range 38 38 V DC PA current 1 kS s resolution 1 mA range 0 1024 mA Dipswitches NWO NW1 PROFIBUS Network LEFT LEFT 1 RIGHT LEFT 2 LEFT RIGHT 3 RIGHT RIGHT 4 LNK Link mode LEFT RIGHT OFF ON H S Settings LEFT RIGHT Hardware Software Module is ready for operation ON Receiving PA telegrams blinking Internal repeater error contact PROCENTEC No or bad telegrams on PA detected PA signal too low or too high Over current noise unbalance DC polarity Jitter asymmetry field device polarity Alarm values can be changed through the web server Head Station firmware At least version 1 279 Operating temperature 0 60 C Weight 133g MTBF To be defined PROCENTEC Tel 31 174 671800 Klopperman 16 Fax 31 174 671801 2292 JD WATERINGEN NL Email info procentec com Version 5 4 0 June 2014 Page 147 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 24 Technical Data 4 CH Relay Module 101 210210 Technical Data 4 Channel Relay Module 101 210210 Backplane Controllers Web server PROFINET IO device PROFIBUS DP slave Modules 32 all
102. egative responses at the lowest telegram level Layer 2 FDL and are rare In the telegram recording you will see SD1 telegrams with for example an RS Reject Service or RR Reject Resources Examples of situations where this occurs DP V1 connections to DP VO devices Watchdog has run out on a DP device and the master sends a Data Exchange output telegram Non certified DP devices that do not support a specific service command or cannot handle a command in time All responses from Get Diagnostics requests from all masters Only responses to Get Diagnostics requests from the master that YES controls this slave primary class 1 master in most When the first 2 bytes of the diagnostic content contains a 08 cases OC or 08 04 a red indicator blinks in the left corner of the device in the Live List critical content One of the masters is not active after getting the token it is not YES responding anymore Note that this also happens when a Class 2 in most DP V1 master is disabled cases The detected baudrate of the PROFIBUS network has been YES in most changed cases At least one station has a too low in DP and PA networks or too high in PA networks only amplitude One of the redundant cables has failed NO PA values such as jitter DC voltage or DC noise out of range YES Fiber Optic signal is out of range YES Version 5 4 0 June 2014 Page 70 184 COMbricks User Manual1 EN docx PROCENTEC 2014 C
103. el REL module Rel3 Live toggle of the output channels Time ON and Time OFF Syncs retries bus voltage too low redundancy failure PA failure fiber optic failure etc Redundant power change or COMbricks failures Profibus event 9 Off Manually Y 0n Time 24h eof Systemevent ST eof Profibus event v None Unknown None v None Unknown None v None Unknown None v None Unknown None Version 5 4 0 June 2014 Low High signal bargraph X Network 1 Network 1 v Active high pulse X Pulse hold time sec 1 on j On time h m s 8 0 0 Off time h m s 20 0 0 Redundant power change X Active high pulse Y Pulse hold time sec 1 Station lost Network 1 Network 1 X Active high pulse v Pulse hold time sec 1 After power down up the COMbricks loads and restores these settings It is recommended to have a security policy concerning passwords with this feature because the user is able to control REAL output points Page 48 184 PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 4 7 Password setup and login Head Stations 1A 1B 1C Firmware V1 100 and higher Login Administrator Passwords are NOT activated when the D product is purchased or reset and all menu items are accessible and adjustable COMbricks supports 2 types of passwords User Is limited to read informatio
104. ependently act on the machinery when the bus communication becomes unreliable Especially when safety human lives or the environment are at stake Power switches hold switches indicators backup systems and LED towers are a few examples of machine parts that can be hooked up to the relays COMbricks is the only monitoring product that has the capability to respond directly on the hardware with multiple relays Fig 10 Output control The Head Station already contains 1 relay The relays can also be configured to be switched manually or on time Version 5 4 0 June 2014 Page 20 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 1 7 CommDTM The FREE COMbricks CommDTM offers FDT 1 2 based asset management tools a powerful Ethernet pass through to access PROFIBUS devices which are connected on COMbricks repeater modules The internal DP V1 class 2 masters are able to drive 2 out of 4 networks When a CommDTM connection is closed the user can enter another network The 2 active networks are managed by 1 or 2 PC Ethernet connections The CommDTM provides the same auto baudrate detection facilities as the famous ProfiCaptain It detects all busparameters before it goes online An available master address is required CommDTM do Device DTM PROFIBUS DP De n qq qq a Fig 11 CommDTM structure 1 I Version 5 4 0 June 2014 Pa
105. er displays the following useful status information see Fig 74 DC voltage measured PA bus voltage DC plus and min value measured PA plus and min voltages DC noise measured variation in DC voltage DC unbalance measured difference between and shield Current consumption measured mA supplied to the PA network by the module System uptime 0 days 1 01 41 System tme 30 Dec 2013 9 26 55 PA Oscilloscope module status PROCENTEC 1 Channel PA coupler 500mA Type 1 000068 v2 10 Hardware revision V1 3 Module status Number of channels User defined Watchdog value Network Baudrate Station count active on channel Unk function Fig 74 PA Oscilloscope module status To view the page above click on Status in the upper left corner and then the appropriate PA module Version 5 4 0 June 2014 Page 110 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 11 2 2 PA oscilloscope images The PA module has an integrated oscilloscope to measure the signal quality of the telegrams The oscilloscope has an interface with the web server to display the signals from the devices which are connected to its channel After opening the web page all oscilloscope signals are displayed and updated live see Fig 75 By default one scope image is updated every second This can be adjusted in the General C
106. es in one COMbricks set Version 5 4 0 June 2014 Page 123 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual A typical COMbricks configuration for a PN PN setup may look like this Example layout N etwork 1 Slot 1 PRET CRE Fmmenr CENT 120 23 Q 20 23 Slot 2 Fig 90 COMbricks configuration screenshot of the web server Slot 1 belongs to Network 1 Slot 2 is connected to Network 2 These networks can now be coupled via the configuration tools of each master For example if you want to transfer 1 byte the setup for the configuration tool of network 1 will look as follows 4 1 COMbricks Slot d Module Order number address G address S ga CHWPecks erza oe Loo Fig 89 Schematic representation ee of the proxy ff enswemvouremaxv uzzoex p o a NNUS UNES The first slot is used for the PND 001 module The next slot is used for anther PND 001 module but a proxy module must be selected because the PND 001 itself does not have any l O The setup for the second network will look as follows dmm 2 COMbricks 1 MS Order number address Q address gg CEMPhcA I rere Jo a 00000 o 000 e jj DUI Byte IN OUT PROXY 101 2200 Ja 2 woo 0 0 uy NNNM ee Now the Inputs and Outputs of both networks can be sent to the I O of the prox
107. et as the switch 192 168 1 xxx STEP 3 Open your web browser and enter 192 168 1 254 in the address field This is the default IP address of the COMbricks STEP 4 The web server of the COMbricks will appear STEP 5 Click in the menu on the left on IP config STEP 6 Update the IP settings and confirm it by clicking on Save see Fig 12 STEP 7 The web page will now reload with the new IP address Version 5 4 0 June 2014 Page 23 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual COMbricks Procentec Windows Internet Explorer go v Ul http 192 168 1 254 we Favorites Ill COMbricks Procentec MAC address 9C B2 06 00 02 18 System uptime 0 days 0 45 31 Temperature 39 C System time 31 Mar 2011 22 01 15 Company Oil and Gas Company IP configuration Enable DHCP IP address Fees Netmask 2552552550 Default gateway 9216811 DAs sever P67222 Notification link Please provide a hyperlink starting with http which directly leads to this COMbricks website It will be sent along with notifications to the user such as E mails and allows easy access to this device _Save Fig 12 Customizing the IP address in the web server The Notification link name is included in the event emails so that the user can directly jump to the specific COMbricks unit without knowing its local IP nu
108. evel mV Bargraph OK limit mV 1 1 Channel R5485 SCOPE Repeater Type RE EE Use above idle level 1111 mv table Chi Bargraph level 7925mV Pp QUERELAS ae rT Use above i Login Fig 78 Oscilloscope configuration Version 5 4 0 June 2014 Page 113 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 11 3 Link mode module firmware v2 10 1 and higher only To use the module in Link mode make sure it has module firmware version 2 10 1 and up and NOT version 1 x Refer to paragraph 14 2 for updating your PA module Also update the Head Station firmware to 1 279 or higher Set the 3 dipswitch LNK to ON to the right Then connect a power source T to the connector on top of the module The DC voltage offered to the PA NW1 coupler module is the same as the output on the PA side The minimum is ie 11VDC maximum is 28VDC This module is now a fully functional PROFIBUS PA Link Coupler combination It is semi transparent on all baud rates it also sends FDL status requests onto PA It supports connection of up to 126 devices that can take up a total of 500mA from the bus Furthermore all functionality described in paragraph 11 2 is also available in Link mode COMbricks backplane This module can be any PROFIBUS DP interface card either fiber optic or copper All modules in chapters 7 8 a
109. figured using the dipswitches located at the front of the module or the web server 3 10 1 Customizing the PROFIBUS network NWO NW1 Set these dipswitches to the following positions to customize a network number for a specific PROFIBUS network LEFT LEFT RIGHT RIGHT D When software settings are preferred these dipswitches do not have to be set 3 10 2 Redundancy RED Set this dipswitch to enable the redundancy group for the channel D When software settings are preferred this dipswitch does not have to be set Version 5 4 0 June 2014 Page 37 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL 3 10 3 Hardware or software settings H S Set this switch to enable hardware dipswitches or software settings Settings LEFT Hardware RIGHT Software When software is enabled all switch settings D are overruled The settings are saved in the internal memory of the Head Station ant 28 E af AU C Wd P Fig 24 Dipswitches and LEDs of the repeaters Version 5 4 0 June 2014 COMbricks User Manual Page 38 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 3 11 Wiring repeater modules The PROFIBUS cable should be wired to the repeaters according to the PROFIBUS guidelines with suitable cable for the application you are using Regular and
110. formation Purpose of the Manual This user manual provides information how to work with COMbricks Recycling and Disposal The parts of the COMbricks can be recycled For further information about environment friendly recycling and the procedure for disposing of your old equipment please contact PROCENTEC Klopperman 16 2292 JD WATERINGEN The Netherlands Tel 31 174 671800 Fax 31 174 671801 Email info procentec com Document Updates You can obtain constantly updated information on PROCENTEC products on the Internet at www procentec com You can also contact PROCENTEC Customer Support By phone at 31 174 671800 By fax at 31 174 671801 By email at support procentec com Version 5 4 0 June 2014 Page 3 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual Contents COMENTS ors ae cee W 4 1 POUCES CU COI ee eee manette 10 E OO OO a D stata 10 Wee PADDING AU OM ACS TETTE OTT TL mm 10 lo 22 1610 eI ETT EET EO 11 1 4 Modular PROFIBUS repeaters is nnns nnnna annt nass sna anas 12 1 4 1 Cable Redundancy ie nass snas sa ans rrr 13 1 4 2 Comparison between ProfiHub and COMbricks ccccccccssseeeeeeeeeeeeeeseeeeeeeeeeeaeanseeeees 14 UPS D 101162 LES 6 ete RTT 14 1 5 ProfiTrace OE Remote monitoring in a web browser Rs 15 Weed WV oM RERUM 15 F
111. g ProfiHub A5 v 5 Isolated channels v Transparent v Increased signal strength v 31 devices per channel v 12 Mbps v 1200 m spur line length v No address required v Integrated switchable termination V IP 65 classification WWW procentec com profihub PROCENTEC Klopperman 16 2292 JD WATERINGEN The Netherlands Tel 31 174 671800 Fax 31 174 671801 info procentec com WWW procentec com
112. g zag inputs will zigzag up and down frequency is configurable Open the properties of a COMbricks input module generally by double clicking on it in the configuration tool and select Parameter Assignment or Module Parameters screen similar to Fig 63 will appear Properties DP slave Address ID Parameter Assignment e Parameters Sy Station parameters HS Device specific parameters E Simulation on Inputs E Simulation Timer H Hex parameter assignment Fig 63 Input simulation window After selecting a simulation pattern you can enter a decimal value of 0 to 255 in the Simulation Timer box This value indicates the waiting time in seconds before the input changes to the next value Version 5 4 0 June 2014 Page 102 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved P R C a E N T E G COMbricks User Manual 10 5 DP DP coupling or Gateway mode A unique feature of the PBS 001 is that it can be used as a DP DP coupler for up to 10 networks where each network can have different bus parameters and baud rates It connects the networks on an I O level where you can decide how many bytes need to be transferred For each network a PBS 001 is needed So if you wish to connect 2 networks you need 2 PBS 001 modules in one COMbricks set A typical COMbricks configuration for a DP DP setup may look like Fig 64 Example layout Network 1 12 Mbit i 10 1
113. ge 21 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 2 Quick start 2 1 Quick start checklist This checklist lists all the steps to a quick usage of COMbricks STEP 1 Provide the Head Station with the latest firmware 7 STEP 2 Prepare the backplane with the amount of required backplane units 2 2 STEP 3 Click the assembled backplane on the DIN rail 2 2 STEP 4 Insert the Head Station in the most left slot 2 3 STEP 5 Insert the other modules in the remaining slots 2 3 STEP 6 Configure the repeater modules to their appropriate networks 2 4 STEP 7 Wire the repeater modules with PROFIBUS cables 2 5 STEP 8 Power the Head Station 2 6 COMbricks units with Head Stations type 1A are now operational and no further steps have to be taken For type 1B and 1C Head Stations proceed with the next steps STEP 9 Insert an Ethernet cable in the Head Station STEP 10 Set the IP address to the required value 2 7 2 8 COMbricks units with Head Stations type 1B and 1C are now operational ProfiTrace OE is autonomously logging PROFIBUS events After these basic steps COMbricks can be further configured through the web server STEP 11 Checking the modules and administrative info in the web server 2 9 STEP 12 Testing ProfiTrace OE on the PROFIBUS installation 2 10 Version 5 4 0 June 2014 Page 22 184 COMbricks User Manual1 EN
114. ge until the bus communication or device are stopped Digital Ground German Institute for Standardization www din de Domain Name Service When COMbricks is sending an e mail it uses a DNS server to look up the domain name it is trying to access and convert it to an IP address COMbricks uses a default DNS server but if your email server does not support this one you can enter an alternative DNS server DP VO is the basic stage of the PROFIBUS DP communication protocol DP VO devices master and slaves perform the following basic functionalities Cyclic exchange of I O data between controlling and slave devices Device Identifier module and Channel related Diagnosis Parameterization of DP slaves Configuration of DP slaves Version 5 4 0 June 2014 Page 169 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved DP V1 DP V2 Drop cable Electromagnetic Compatibility EMC FDL Flashing FTP GSD file Head Station COMbricks User Manual1 EN docx PROCENTEG COMbricks User Manual DP V1 is the first extension of PROFIBUS DP VO DP V1 devices comply with the following features Device related diagnosis is replaced by status and alarms The first three octets of the user parameterization data are standardized Optionally these devices may support Acyclic communication MS1 MS2 f alarms are used MS1 is supported DP V2 is the second stage
115. h PROFIBUS and RS 485 interface This product can only function correctly and safely if it is transported stored set up installed operated and maintained as recommended COMbricks is a CE class A product In a domestic environment it may cause radio interference in which case the user may be required to take adequate measures Warranty Warranty is void if you open COMbricks Qualified Technicians Only qualified technicians should be allowed to install and work with this equipment Qualified technicians are defined as persons who are authorized to commission to ground to tag circuits and systems in accordance with established safety practices and standards It is recommended that the technicians carry a Certified PROFIBUS Installer or Certified PROFIBUS Engineer certificate Disclaimer of Liability We have checked the contents of this manual as much as possible Since deviations cannot be precluded entirely we cannot guarantee full agreement However the content in this manual is reviewed regularly and necessary corrections will be included in subsequent editions Suggestions for improvements are welcome PROCENTEC Tel 31 174 671800 Klopperman 16 Fax 31 174 671801 2292 JD WATERINGEN Email info procentec com The Netherlands Web www procentec com Version 5 4 0 June 2014 PROCENTEL COMbricks User Manual User Manual COMbricks Monitoring Networking and Control PROFIBUS data hub for repeaters and fiber opt
116. he SD card gently press it inwards The SD card is unlocked and released from the socket With insertion just insert the SD card in the socket and press it inwards The SD card socket has a polarity to make sure it is not inserted backwards monitoring data is lost when the system wants to write The SD card is hot swappable but there is a risk that D at exactly the same time as the removal or insertion Version 5 4 0 June 2014 Page 72 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 6 3 2 Life cycle of the SD card The life of a SD card depends on the following factors Number of read and write operations Ambient temperature At an ambient temperature of up to 60 the SD card has a service life of 10 years at maximum 100000 write delete sequences If the maximum number of read and write operations has exceeded the limits data loss may be possible 6 3 3 Directories and files The following directories have been standardized for COMbricks and are in most cases located on the SD card Directories Description Busmon ProfiTrace message recoding files Head Station type 1B and 1C only Log Log files Contains the web server download page See Paragraph 4 9 on how to set it Up Files and extensions Description Journal DAT System file Do not delete or remove it GSD BIN File with GSD information for the Live List Generated wi
117. iative and can always be viewed Do I need to install buy monitoring software NO COMbricks is based on a web server For the basic operation you only need a web browser But if you are used to the ProfiTrace 2 software you can stream data over Ethernet and keep working in your original software environment What is the difference between ProfiTrace OE and regular ProfiTrace OE stands for Over Ethernet It is the ProfiTrace core in COMbricks which visualizes all the information in a web server The biggest difference is that ProfiTrace OE is permanently monitoring the installation and it does not require a constant PC connection Where does it save monitoring data logs and settings The Head Station contains a uSD card on which all information is stored By means of the web server or FTP the user can inspect and download the information He can of course also take out the SD card and insert it in a PC What is live data streaming with ProfiTrace 2 Head Stations 1B and 1C have an integrated ProfiTrace that can be accessed with a web browser The integrated ProfiTrace has some graphical and functional limitations compared to the powerful ProfiTrace 2 software Live data streaming is a function within ProfiTrace that makes a connection with COMbricks over Ethernet and acts as if it works with a ProfiCore The user can now use all the functionality of ProfiTrace 2 with the protocol data of 2 or 4 networks that COMbricks is capturing L
118. ic modules Transparent for all PROFIBUS DP protocols Profi Trace for monitoring 4 networks Drives 32 modules 10 communication modules Hot swap Powerful web server 100 Mbps Ethernet 12 Mbps PROFIBUS DIN rail IP 20 Version 5 4 0 June 2014 Page 1 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual Copyright 2014 PROCENTEC All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of the publisher COMbricks is a registered trademark of PROCENTEC Other products or company names are or may be registered trademarks and are the property of their respective companies Safety Guidelines This manual contains notices which you should observe to ensure your own personal safety as well as to protect the product and connected equipment These notices are highlighted in the manual by a warning sign and are marked as follows according to the level of danger Draws your attention to important information on handling the product a particular part of the documentation or the correct functioning of the product Warning This device and its components may only be used for the applications described in this manual and only in connection with devices or components that comply
119. ices and OISIFIDUIOFS co ico oro ei rosa pU vo cea sev ren ace ces icr resi iare reu nnmnnn 162 33 Products and spare DAS aa nantes Sax Kad va C es 165 Ja COS SAV uee te 169 35 About PROCENTES ee es 174 30 COCA en NE E 175 or REVISION SON E e m nneeeeeee 182 Version 5 4 0 June 2014 Page 8 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 38 NC VOS ONS a EREA 183 39 NOTOS a ee a ee ct cu 184 Version 5 4 0 June 2014 Page 9 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 1 Product description 1 1 Introduction COMbricks The first PROFIBUS and PROFINET based automation system that unites network components permanent monitoring with ProfiTrace and remote l O COMbricks is a modular system that allows a mix of automation components on a backplane Repeater modules can be inserted next to a PROFIBUS slave and at the same time in a web browser over Ethernet the condition of the installation can be remotely inspected with ProfiTrace OE 1 2 Application areas v Hemote maintenance station with ProfiTrace OE v Modular repeater backbone with hot swap v Transparent data hub repeaters fiber optic RS 485 IS DP slave PROFINET etc Web server with ProfiTrace Profilrace 2 CommDTM SNMP OPC Email TELNET
120. ide When configuring your PA network there IS no restriction in the use of addresses for field devices although most configuration tools do not allow address 0 1 and 2 11 5 Physical layer 11 5 1 Connecting a PA segment The bottom of the PA module has two identical connections for the PA trunk These are connected 1 on 1 As stated above the integrated termination is ON when power is connected to the PA module which means that the PA module is always the start of a segment The automatic termination cannot be disabled Most installations will use only one connector In that case it does not matter which connector is chosen See Fig 80 for an example It is also possible to use the second connector as a stub line as shown in Fig 81 Do not terminate the end of a stub line otherwise the PA segment has too many terminations Examples Fig 80 PA segment using one connector Fig 81 PA segment with a stub line Version 5 4 0 June 2014 Page 116 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 11 5 2 Cable specifications Use the correct cable for your project Table 9 shows the cable specifications for PROFIBUS PA If a cable is not compliant with these specifications the reliability of the installation may become unstable Table 9 Cable specifications Characteristic Specification Maximum conductor cross section nominal 0 8 mm AWG
121. ies in the PLC program Version 5 4 0 June 2014 Page 124 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 12 7 PROFINET PROFIBUS proxy The PND 001 module can also be used as a proxy to a PROFIBUS module This works in the same way as the PN PN coupler Simply replace the second PN module for a PROFIBUS PBS 001 module Or extend the PN PN coupler with a PROFIBUS module as shown below With this example you can exchange 1 0 from and to all networks It is also possible to exchange data between more than 3 networks up to 10 networks can be connected It does not matter if these networks are PROFIBUS or PROFINET Network 1 Network 2 Network 3 1 5 Mbps Fig 91 Example network layout of two PROFINET and one PROFIBUS networks The configuration of the networks is as follows 1 COMbricks um 2 COMbricks 1 Order number address I address tea ER Cal ewe 000 000 50000000 Po d OU Byte IN OUT PROXY 101 2260 3 Bo 00 J WDO serere ee DAS woo 0 0 0 0 0 0 3 Hj 001 BwelN DUTPROXY 1012266 fe da SCREENS DEESSET EN Fig 92 Configuration for PROFINET network 1 Fig 93 Configuration for PROFINET network 2 1 PBS 001 Slot DP ID 2 je ME Address Q Address Fig 94 Configuration for the PROFIBUS network Now the inputs and Outputs of all networks can b
122. igh soeed modules can only be inserted in the first 10 sockets repeater and fiber optic modules If you only have 5 high speed modules the rest of the sockets can be completed with regular modules 1 0 modules What is the Backplane Network These are the 4 internal networks on the backplane that repeater modules utilize to transfer PROFIBUS messages transparently to other inserted repeater modules who are locked to the same network number Each network can have its own masters slaves and baudrate They are completely isolated http www youtube com watch vzP3 gSC1pJO4 When I buy a module is a backplane socket provided YES with every module a backplane socket is provided If you require more sockets because of spare parts an additional set can be purchased Installation What is the default IP address after purchase or reset The default IP address is 192 168 1 254 This can be customized through the web server of the Head Station or the COMbricks Discovery Tool PROFIBUS PA Coupler Module How can make the PA Coupler Module transparent for 500 kbps You have to update the busparameters in the master Here is a link to a table with recommended settings IMAGE Keep in mind that some configuration tools cannot handle the large Tslot values cannot make my PA module working What are the steps to take Please use the checklist below Head Station type 1C for the monitoring e At least 1 module with a DP master RS 4
123. ight all rights reserved PROCENTEL COMbricks User Manual 2 11 Resetting the Head Station By means of the Menu Nav switch on the front of the Head Station see Fig 16 COMbricks can be reset warm started or loaded with configuration data Please follow the procedure described in Paragraph 6 5 The following selections are possible e Read settings from SD card e Save settings on SD card e Clear password e Reset to factory defaults e Warm start tec com combricks O P rofitrace OE 2 ch OJ Profitrace OE 4 cn COM bricks Headstation O EJ y o O o o Q 5 O Q X gt MN ININILN ry Fig 16 Menu switch Version 5 4 0 June 2014 Page 28 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 3 Installation instructions 3 1 Location COMbricks can be installed everywhere in a non hazardous area that complies with IP 20 DIN 40 050 and the specified temperature range of 0 60 Celsius 3 2 Position COMbricks can be installed in every position but it is recommended to install it with the cables pointing down In this position it is also easier to read the status LEDs 3 3 Mounting and un mounting backplane units The backplane of the COMbricks has to be mounted on 35 mm DIN rail with a minimum width of 50 mm to fit a fixed backplane for 2 modules Fig 17 illustrates how to mount and di
124. ii nnn nennt nina nnne nnns 84 7 11 LEDs of the repeater module is 85 8 RS 465 15 Barrier mod le 2 86 8 1 Compliancy and certificates ii nnn nennen nnns 87 8 2 Channel StrUCtUre ccc ccccceccccceeeececceeeceeceeeceeceaeeeeseeceeseeseeessaaecesseueceeseeeeeeesaaecessueeeessueeeessaeees 88 8 3 Connecting the cable 200 eee eeccccecccseeseeeeeeeeseaeeeeeeeeeeeeseeeesseceeeeesssaeaeeeeeeeseaaaeeeeeeeeessaaaaeeeseeeeees 88 8 4 Grounding SVSIOITI eon rore t ert enit sente na uote Pup ie ra s rutio nn nnt etp Ox Und melon sen Eo UE Ia np rta MA UE 88 8 5 Baudrate detection nennen nennen nnn nane nsn nna nnns stains rris aa aan nnns nnn 89 8 6 PROFIBUS DP cable lengths iii 89 8 7 PROFIBUS DP cable specifications sis 89 8 8 LEDs and DIP switches of the repeater module ss 90 09 i o Miner gre NR E aan a mia ee E ed eee D 90 9 FiDSr optic module PO an ea EE ain cible 91 I TOON e carne Dedtotuadautuh ee et no on et ne Ren EON RUNG RAE RU CUN 91 9 1 1 Bus topology wih COMDTICKS desc aa dune cud 92 9 1 2 Star Hub topology with COMbrickS 2 ennemie c nr npn tos Me ocu gases uUa acr abad 92 J2 SANS sacar ERN 92 SF Eerde O ene eee ee nt eer eee ere eee ee 93 9 4 Fiber optic modules in redundancy mode Rs 93 10 PROFIBUS Slave Module PBS 001 nncnnnneemmmnnnannnnnnenennnnnnnnnnnennennannnnnne 94 O SAS d mn 94 TOT REED da de da a on 95 15 52 PROFIBUS EDS
125. ilable options Version 5 4 0 June 2014 Page 114 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual PRES he nl 7 m Link con EEO OOO On Link function s User defined Watchdog Watchdog value ms 3000 Retries 5 Fig 79 Configuration of bus parameters on PA Options for the Watchdog selection e Off not recommended e Nochange PA watchdog is the same as DP watchdog e Scaled Watchdog is calculated based on DP watchdog e User defined enter the watchdog time manually The number of retries can also be adjusted This must be a number between 0 and 15 11 4 Coupler mode NWO NW1 LNK H S Make sure to set the 3 dipswitch LNK to OFF to the left Then connect a power source to the connector on top of the module The DC voltage offered to the PA coupler module is the same as the output on the PA side The minimum is 11VDC maximum is 28VDC This module is now a fully functional PROFIBUS PA coupler It is totally transparent up to 1 5 Mbit s it also sends FDL status requests onto PA It supports connection of up to 32 devices that can take up a total of 500mA from the bus Furthermore all functionality described in paragraph 11 2 is also available in Coupler mode the COMbricks backplane This module can be any PROFIBUS DP interface card either fiber optic or copper All modules in chapters 7 8 and
126. ime 0 days 0 07 42 Company Oil and Gas Company Country Netherlands Status 5 December 2011 Service on Wago remote 1 0 6 December 2011 Replaced plug on Siemens ET200S Call John Doe in case of problems 11 222 56882312 000604 PROCENTEC 2 Channel RS485 Repeater Type 1 PROCENTEC 000655 V1 6 2 Channel RS485 Repeater Type 1 PROCENTEC 192 168 1 11 WEB port 80 WEB port 80 192 168 1 19 192 168 1 25 WEB port 80 WEB port 80 192 168 1 44 Fig 14 Overview of the available modules Version 5 4 0 June 2014 Page 26 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 2 10 Testing ProfiTrace OE on the PROFIBUS installation When the repeaters are wired to the PROFIBUS installation ProfiTrace OE can be tested in the web server Click on Live List and the respective networks A Live List with devices should appear see Fig 15 System uptime 0 days 0 20 50 C System time 1 Jul 2011 13 26 26 d TE IP address 192 168 1 230 MAg Company Oil and Gas Company Live list Tank 1 Model_Name Reset Live list Fig 15 ProfiTrace OE Live List See Chapter 5 for more information on how to use ProfiTrace OE Version 5 4 0 June 2014 Page 27 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyr
127. ion it is part of the GSD file name At runtime the Ident Number is used within the Set slave address procedure Parameterization telegram byte 5 6 Standard part of a diagnosis message byte 5 6 The Ident Number can be retrieved from a device Its main purpose is to make sure that a GSD file and configuration parameterization data between master class 1 and its slave are matching Light Emitting Diode Indicators on devices to inform he user of its status The Live List is a matrix that lists all the available devices It is directly visible which devices are troublemakers With different background colours the status of the devices is displayed The Live List can also generate the product name of the devices when a diagnostic message is captured synchronized with the GSD library A card that can be inserted in the backplane of COMbricks Examples of modules repeaters DP slaves or 1 0 cards Multiple Protocol Interface Protocol defined by Siemens which uses the layer 1 and 2 of PROFIBUS FDL See ProfiTrace OE See PROFIBUS PA PROFIBUS Version 5 4 0 June 2014 Page 171 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG PROFIBUS DP PROFIBUS PA ProfiTrace OE Heflection Repeater SD card Spur line Stub line TBit COMbricks User Manual Acronym for PROFIBUS for Decentralized Peripherals Specification of an open fieldbus
128. ive List statistics message Version 5 4 0 June 2014 Page 159 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual recording triggering searching etc We already have repeaters installed How can we take advantage of COMbricks without disturbing the existing network You can connect 1 channel of a COMbricks repeater module as a regular bus participant Like a ProfiCore and ignoring the repeater functionality Once a repeater channel is in contact with the cable communication ProfiTrace monitors telegrams How many files does the automatic message recording triggering save The automatic triggering saves 1000 files per network Each file has its own name When a new trigger takes place after 1000 files have already been saved the oldest file is replaced by the new one ring recording Repeater modules Are the COMbricks repeaters suitable for PROFIsafe networks YES especially in combination with the repeater redundancy makes COMbricks a perfect infrastructure component for PROFIBUS safety networks Remote maintenance with ProfiTrace OE only makes it better Can COMbricks be used in MPI networks YES MPI is using PROFIBUS FDL telegrams with its own user data implementation Every COMbricks repeater and fiber optic coupler can interpret and forward MPI telegrams Also the cabling rules are the same for MPI How are repeater modules powered All po
129. kplane networks for repeater modules Web server CommbDTM Class 2 master SNMP ProfiTrace OE networks 4 1 for monitoring ALL networks network 1 Oscilloscope features Version 5 4 0 June 2014 Page 71 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROGCENTEG COMbricks User Manual Head Station 1C Head Station 1B Head Station 1A 101 20011C 101 20011B 101 20011A ProfiTrace 2 live streaming YES YES OPC YES YES 6 2 Relay contact With the relay contact it is possible to react on an event retries lost bus voltage too low etc It is also possible to control the relay manual or on a timer Refer to Paragraph 4 6 for details The relay is capable of switching 0 5 A 170 VAC 6 3 SD card The SD card is used to store ProfiTrace file recording data logs the GSD info file and backup settings By default a 2 GB SD card is supplied together with the Head Station but it can be exchanged by an SD card with a maximum size of 32 GB The SD card is addressable directly with an FTP client In the FTP software the SD card has a drive letter with a directory structure on which files can be read and written from and to the SD card When the password is set in the web server this same password has to be used by the FTP software to establish a connection 6 3 1 Inserting replacing the SD card The socket is located on the front plate of the Head Station To remove t
130. ks User Manual suassicate of Compliance This certificate is issued under the conditions as described in the test report as mentioned below oc puaosec RTUZ COMbricks COMbricks head station SNIA COMhricks 2 h Repeater SAN 10 Procentec Turfschipper 41 2292 JC WATERINGEN The Netherlands Pracentec Turfschipper 41 2292 JC WATERINGEN The Netherlands Mr M de Brabander Manufacturer 2010 November 4 5 Tac O10 36RFTO2 Emissioni EN 55 022 2006 Al 2007 class A Immunity EA 85024 1998 Al 2001 AZ 2003 D van der V iuti Director Werden 2011 March 15 tuas in ra hinted DAE a l 28 ua Mir PA Sid fi t i Version 5 4 0 June 2014 PROCENTEC 2014 Copyright all rights reserved aniria d CM umier pae FT te wiley bs Page 175 184 PROCENTEG test report as mentioned below Certificate number Joc ob 37C R TUS Product name COMbricks Model number Serial number COMbricks head station 5N2603 Product identification COMbricks 2Ch Repeater SNID Manufacturer Procentec Turfschipper 41 2292 JC WATERINGEN The Netherlands Measurements carried aut on behalf of Pracentec lurfschipper 41 2292 JC WATERINGEN The Netherlands Applicant s representative Mr M de Brabander In the capacity of Manufacturer Date of measurement 2010 November 4 5 lhe measurement results are laid down in report COST RETO The product has been examined according to
131. l amplitude of the telegrams too low lt 1 64 V Idle voltage too low 0 35 V gt 0 75 V Alarm values can be changed through the web server Head Station firmware At least version 1 272 Operating temperature 0 60 C Weight 150g MTBF To be defined PROCENTEC Tel 31 174 671800 Klopperman 16 Fax 31 174 671801 2292 JD WATERINGEN NL Email info procentec com Version 5 4 0 June 2014 Page 152 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 28 Technical Data PROFIBUS Slave Module PBS 001 Technical Data PROFIBUS Slave PBS 001 101 220210 Backplane PROFIBUS networks 10 web server 4 dipswitches and web server Modules 10 positioned in the first 10 slots Power supply Provided through the backplane Current consumption 390 mA typical 625 mA max Compatible backplane units 101 200011 101 200012 101 200023 101 200024 101 200027 Compatible partner gateway modules 101 220210 101 220110 101 210210 101 210110 101 210010 PROFIBUS DP Slave Device Supported protocol DP VO certification number Z01776 Ident Number 696F GSD filename PROC696F gsd www procentec com downloads Bus address 1 99 set by rotary switches or 0 126 set by software Transmission speed 9 6 kbps 12 Mbps including 45 45 kbps Transmission speed detection Auto detect Maximum transferrable data 244 bytes input and 244 b
132. les hiport co uk Internet www hiport co uk iTech Unit 1 Dukes Road Troon Ayrshire KA10 6QR Tel 44 0 1292 311 613 Fax 44 0 1292 311 578 Email sales itech troon co uk Internet www itech troon co uk Parkelect LTD 84 Dargan Road Belfast BT3 9JU N Ireland Tel 44 2890 777743 Fax 44 2890 777794 Email jgillan parkelect co uk Internet www parkelect co uk UNITED STATES Grid Connect Inc 1630 W Diehl Road Naperville Illinois 60563 USA Tel 1 630 245 1445 Fax 1 630 245 1717 Email sales gridconnect com Internet www gridconnect com procentec html VIETNAM Bavitech Corporation 42 Truong Son Street Ward 2 Tan Binh District Ho Chi Minh City Vietnam Tel 84 8 3547 0976 Fax 84 8 3547 0977 Email hai hoang bavitech com Internet www bavitech com Version 5 4 0 June 2014 Page 164 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 33 Products and spare parts Component Eco Monitoring Kit Standard Monitoring Kit Advanced Monitoring Kit Fiber Optic Kit RS 485 IS Monitoring Kit RS 485 IS Repeater Monitoring Kit PA Monitoring Kit PA Coupler Monitoring Kit Order code 101 200QBR 101 200QBS 101 200Q4CS 200QQAFR 101 200QBX 101 200QBXR 101 200QBP 101 200QBPR I Remarks Head Station type 1B 1CH repeater Fixe
133. licately slide the bottom of the backplane that has to be removed The arm should now be unlocked STEP 3 Slide the backplane unit away from the section that remains Fig 19 Detaching backplane units Version 5 4 0 June 2014 Page 31 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 3 6 Inserting modules Push and click the modules in the slots of the backplane see Fig 20 The Head Station with the red front plate should be placed in the most left slot with the largest connector and the other modules in the remaining slots When the modules are inserted the correct way a sharp clicking sound should be heard during the push Modules can be inserted during operation D The slots have a polarity and fit only one way O Profitrace OE 4 cn o o MAC 9C B2 06 00 01 F4 O Profitrace OE 2 ch PROCENTEC COMbricks Headstation 000500 LUE uw sz I Fig 20 Inserting modules Version 5 4 0 June 2014 Page 32 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 3 Removing modules To remove a module press the keys on both sides of the module this has to be done with 2 hands When both keys are pressed pull the module out of the slot see Fig 21 Modules can be removed during operation are removed during operation Modules at th
134. linking RDY Blinking Tap Down Up ETH Blinking Hold Wait m up for key A SF Blinking 5 seconds L4 IOF Blinking TAPT LS USB Blinking Hold Wait LED walk through up for key all the LEDs 5 seconds L5 Tap Down Up Version 5 4 0 June 2014 Page 75 184 PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 6 6 LEDs on the Head Station In the tables below the LEDs of the Head Stations during normal operation are described The LED conditions in firmware update and menu mode are not described here RDY Ready Blinking Starting up Run ETH Ethernet Blinking SF System failure on the Head Station Blinking Backplane voltage too low under 5 5 VDC or Fast current draw to high above 2 5 A Clock chip error Slow contact your local Distributor or PROCENTEC Internal component or firmware error X contact your local Distributor or PROCENTEC Version 5 4 0 June 2014 Page 76 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual IOF Failure on modules Blinking USB Mini USB connecting Blinking SD card Blinking Version 5 4 0 June 2014 Page 77 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 7 Repeater modules RS 485 The standard RS 485 PROFIBUS repeater modules can be a 1 or 2 chan
135. list only the first 10 modules are displayed PROCENTEC 2 Channel RS485 Repeater Type 1 00315 PROCENTEC 1 Channel NONPB SCOPE Repeater Type1 V1 1 000103 v1 8 0 PROCENTEC 1 Channel RS485 1S SCOPE Repeater Type 1 V1 1 000000 1 8 0 PROCENTEC PROFIBUS DP Slave Type 1 V 0 1 2 3 4 5 PROCENTEC 2 Channel Fiber Optic module Type 1 6 Empty or unsupported 7 Empty or unsupported 8 Empty or unsupported g Empty or unsupported 10 Empty or unsupported 4 STEP 5 Double click the targeted module slot A file dialog will appear navigate to the local folder where you stored the firmware package STEP 6 The tool automatically filters all unrelated firmware files you cannot select incorrect files Choose the firmware and click Open The firmware update will start automatically You should see the windows as shown in Fig 100 and Fig 101 Updating Module Cb updatemodule ss Update OK in 104 seconds 5 Fig 100 Updating module Fig 101 Update complete Version 5 4 0 June 2014 Page 131 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 15 Tips and Tricks 15 1 Ident Number lookup It is possible to check if COMbricks has info on a certain Ident Number located in gsd bin COMbricks IP or DNS address data_srv cgi data gsdinfo 0x Ident Number Example http 192 168 1 230 data_srv cgi data gsdinfo 0x6012 It should
136. mA 555 mA max Compatible backplane units 101 200011 101 200012 101 200023 101 200024 101 200027 Protocol specifications Supported Protocols DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol Address NO bus address required Transmission speed 9 6 kbps 12 Mbps including 45 45 kbps Transmission speed detection Auto detect 10 s detection and 50 s lost time Data delay time normal mode 2 0 TBit at 9 6 kbps 3 Mbps 2 5 TBit at 6 Mbps 3 75 TBit at 12 Mbps Data delay time redundant mode 12 0 TBit at 9 6 kbps 3 Mbps 12 75 TBit at 6 Mbps 13 75 TBit at 12 Mbps Delay time jitter Max 4 TBit Oscilloscope specifications Frequency 192 MS s Resolution 50 mV Differential range 6 436 6 436 V PROFIBUS cable specifications Cable lengths 1200 m at 9 6 kbps 93 75 kbps 1000 m at 187 5 kbps 400 m at 500 kbps 200 m at 1 5 Mbps 100 m at 3 Mbps 12 Mbps Wire diameter for the screw terminals 1 5 mm Wire type otranded or solid core Version 5 4 0 June 2014 Page 136 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual Technical Data SCOPE Repeater 101 201210 Number of devices Maximum 31 devices per channel busloads Termination Integrated switchable PB RS 485 390 220 390 Ohms Cascading depth No limit only busparameter limitation of the master Redundancy Ye
137. mber An example is www boiler5 oag com The router of the network or the internet server has to reroute this name to an IP number Version 5 4 0 June 2014 Page 24 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 2 8 Customizing the IP number through the Discovery Tool The COMbricks Discovery Tool can be downloaded from www combricks com After start up all the available COMbricks units can be discovered and directly customized with the required IP address see Fig 13 The Discovery Tool works on an enterprise LAN WLAN and with a direct cable between COMbricks and PC If you are not sure which COMbricks you are customizing the LEDs can be flashed with a button in the Discovery tool flashing The LEDs will blink for 5 seconds to give the user a visual confirmation FE combricks Discovery Tool V1 4 0 PROC babo File Action Help a Ze we Station type Device name Serial Sw rev Hw rev MAC address IP address IP Netmask DHCP Uptime COMbricks Head Station Type 1 COMbricks Headstat 000000 V1 272 00 00 00 00 00 00 192 168 1 254 255 255 255 0 No 0 days 0 00 43 COMbricks Head Station Type 1 000066 VO 182 V1 5 0C B2 06 00 00 42 192 168 1 222 255 255 255 0 278 days 5 58 17 COMbricks Head Station Type 1C COMbricks Headstat 000746 V1 272 V1 5 9C B2 06 00 02 EA 192 168 1 205 255 255 255 0 No 0 days 23 49 42 Done 3 de
138. me way as the DP DP coupler Simply replace the second DP module for a PROFINET PND 001 module Or extend the DP DP coupler with a PROFINET module as shown below With this example you can exchange l O from and to all networks It is also possible to exchange data between more than 3 networks up to 10 networks can be connected It does not matter if these networks are PROFIBUS or PROFINET Network 1 Network 2 12 Mbit 500 kbps ed L3 2 LS I 24 L3 Le L3 I JWE JWE Fig 68 Example network layout of two PROFIBUS and one PROFINET networks Version 5 4 0 June 2014 Page 104 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual The configuration of the networks is as follows em 66 Peso qmm 45 Pes on Fig 71 Configuration for network 3 PROFINET Now the Inputs and Outputs of all networks can be sent to the I O of the gateways in the PLC programs 10 7 Data consistency For some applications it is required to have consistent bytes for example robot cells with X Y and Z axis The polling of I O in the PBS 001 and the processing in the Head Station and PLC is asynchronous which can cause data inconsistency in the PLC which means that not all bytes in a telegram are up to date The use of Consistent Gateways defined in the GSD file instead of normal Gateways offers a solution The paragraphs below describe a simple exampl
139. n Administrator Has access to the full web server and can adjust settings e he Administrator password has to be set first e The passwords can have a length between 1 and 16 characters Fig 33 illustrates the password setup web page 4 7 4 Access rights After a password s has been setup it complies with the access rights from Table 1 Table 1 Access rights after password setup NO eur User Passwords Ld Admin is set Login required at web server access Visiting web pages Clear System log Restart the device in the Device management Output Control When only the Administrator login has been activated the user can always enter the web server without a valid login When settings need to be altered the administrator is required to login Version 5 4 0 June 2014 Page 49 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual NO E User Passwords sae ss Admin is set Changing passwords YES YES NO Adjusting all other settings YES YES NO Change password User password Admin password Please note These passwords apply to the WEB FTP TELNET STREAMING FDL MASTERS and DISCOVERY TOOL interfaces Fig 33 Password setup 4 7 2 Password best practice We encourage you to at least setup the Administrator password if more than 1 person has access to the network e Activate the password s immediately af
140. nasa ss nass anna sans 112 11 2 5 Oscilloscope configuration sise 113 11 3 Link mode module firmware v2 10 1 and higher only 114 11 3 1 Converting PA GSD files nennen nnn nnn nnn Et 114 11 3 2 Link configuration bus parameters UV 114 11 4 Coupler ModE m nan ne eme na da ae e A eee ce eee 115 11 4 1 Bus I AG ANS COS ete tet a TU 115 11 5 P hysicallayer RTT UTE 116 11 5 1 Connecting a PA SeOITIGFIL esas etna og bae ou pair ex etti tena cepa n Uu CE desc unes tions sans 116 11 5 2 Cable specifications sise 117 UE Veldl U m 117 11 5 4 Current consumption calculations 117 11 5 5 Voltage at the end of the segment 118 12 PHOFINET DEVICE PND 001 side seine einen eue 119 ME eec ne aa caen E bd 119 PME CURIE 120 S SEE D QUE DNE T 120 o aM PRORNET EEDS 120 12 3 Quick eiie tied TEE 121 12 4 Identification and name assignment sise 121 ME erect HER 121 12 4 2 Assigning a custom name essssssssssssssesseeee nennen nennen nnne nnn nnn nnns nna rn nnne 121 12 4 3 Assigning a pre defined name siens 122 Te Remot Vo mode c S 122 12 6 PN PN coupling or Proxy mode
141. nd 9 can be used Set this DP card to the same network as the PA module D To receive telegrams from a PLC or DCS in Link mode you need to install another module in the 11 3 1 Converting PA GSD files For PA devices to correctly work in a DP configuration environment it is necessary to alter the GSDs It is highly recommended to use our GSDConvert tool for this and NOT do it manually The tool changes several lines in the GSD file so that it can be used on all baud rates instead of only the PA baud rate GSD Converter V0 3 c 2013 PROCENTEC is Download the tool on www procentec com Simply choose a GSD file and click Open then choose the location to save it and click Save The program will create a new GSD file with LNK as the first four characters The last four characters are the Ident number of the slave Import the new file into the configuration tool and use it as if it was a normal DP slave Any baudrate can be used on the DP side In Link Coupler mode the module has a fixed master address 1 on the PA side The use of address 1 for PA field devices is therefore not possible 11 3 2 Link configuration bus parameters The PA module in Link mode offers the possibility to configure the Watchdog time and the number of retries on the PA bus These bus parameters are independent from the DP master parameters Click on the otatus page and then on the PA module to configure these parameters See Fig 79 for ava
142. nel type Suitable for 12 Mbps with screw terminals additional DB9 connector onboard termination diagnostic LEDs and redundancy feature The advanced 12 Mbps core of the repeater module is identical as the ProfiHub and repeater B1 it can be cascaded unlimitedly and has increased RS 485 strength It does not have the frustrating short circuit bug and the bus communication is constantly monitored for glitches which are digitally filtered out Every channel has on board switchable termination and is able to drive 31 devices PROCENTEC PROCENTEC 01 201210 20 01 201210 The repeater channels are directly connected with the 101201101 01201102 ProfiTrace OE core in the 1B 1C Head Station Busmonitor data is directly available in the web server 10 Repeater modules can be inserted in the backplane This is independent of the amount of channels on the repeater modules listed for comparison purposes only For a detailed description of the RS 485 IS Barrier module This chapter does not apply to the characteristics of the RS 485 IS Barrier module It has been D refer to chapter 8 1CH Repeater 2CH Repeater module module 101 201101 101 201102 1CH SALT repeater module 101 201710 1CH SCOPE Rep 101 201210 1CH RS485 IS Rep 101 201410 Channels Networks Redundancy ProfiTrace busmonitor Oscilloscope bus signals bargraph EMC and cable improving Intrinsically YES safe See chapter 8
143. ng modules sise 32 3 7 Removing modules nennen nennen nnn nnn nnai nnn nssina aine ss ssa arra sinas n inns nna ns 33 3 8 Wiring miri m LT 34 S MEE Le SE ee ee eee ee ne ener 35 SPOUSE eee 35 Version 5 4 0 June 2014 Page 4 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 3 9 2 Testing and commissioning sise 35 3 10 Configuring repeater modules iii 37 3 10 1 Customizing the PROFIBUS network NWO NW1 cccccceessseeeeeeeeseeeeeeeeseeeeeseaeaees 37 940 2 Bed ndancy RED eco en cete 37 3 10 3 Hardware or software settings H S se 38 3 11 Wiring repeater modules sseseesssssessesseeeeeeneneeennn nnne nnne nnns n nnns nnn nnn nnn 39 3 11 1 Screw terminals ssssessesissssssseeeeeee nennen nennen nnnnai nnns nnns A 39 311 2 DBJ CONMO CIOR een de e Uc annee seb nier er 40 3 11 3 Testing and commissioning sise 40 4 WV CTD SON 41 OS a ed D E D ee eo ne ie 42 S ME CAS E oassacosnasseiises Woseodsupecd deste 44 OV SEIN OT a an 45 AA General CONLQUMAUION sis sicesce acta ncisessawnd lt senescuvesdvenctencdersecdanend obaddesadaasbhesswsdanndedarnndousenaeaetenenmennedseonse 46 4 5 Network configuration wiiiiwuakcevtiascestawn sinsvadcnndsvanstionshaapssiunsiad sxudsvieushve
144. ng significant capacity problems COMbricks offers a solution by remotely monitoring PROFIBUS installations over the Internet and alerting the user by email The user can simply connect surrounding PROFIBUS networks and every network can be set to a unique baudrate The modular technology of COMbricks enables the network to be monitored when multiple repeater modules are installed All transparent messages from the backplane are constantly analysed Up to 10 Repeater modules with 2 channels each 20 galvanic isolated segments in total can be inserted into the backplane Using DIP switches or the web server repeater modules can be assigned to a network group This ensures isolated communication from the repeaters which are assigned to other network groups the networks are not combined or connected in any way Only the Head Station can see all networks groups 1 5 4 Web server A web server with a ProfiTrace shell visualizes the information in an understandable format ProfiTrace OE Because of the web browser additional software is NOT required and a constant connection with a PC to the COMbricks is NOT necessary Worldwide access to any COMbricks Mon itoring 4 networks WEGEN T The monitoring and logging is performed by the repeater modules which are inserted in the backplane COMbricks is the first system that has integrated a busmonitor in network components Deploying COMbricks repeaters for regular automation mea
145. ngs include Message recording settings name and identification tags scope settings and IP and email settings This feature allows a quick and easy replacement of a defective Head Station If a Head Station needs to be replaced and settings have been backed up on SD card remove the SD card from the slot and place it in the new Head Station Then continue with paragraph 4 11 2 Version 5 4 0 June 2014 Page 57 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 4 11 2 Restore settings from SD Card When you replaced the SD card with information from another Head Station click Restore settings from SD Card to load all information into the new Head Station Then click OK on the confirmation window Settings are loaded and activated instantly no restart is required 4 11 3 Restore settings to factory defaults This button clears all entered information and restores the COMbricks Head Station to the default factory values The new IP address is 192 168 1 254 4 11 4 Clear all data When a COMbricks set has been installed and is ready for normal operation it may have recorded several events which are not real faults This can happen during wiring or commissioning phase Press Clear all data to start the COMbricks logging and recording functions with a clear memory Then click OK on the confirmation window IMPORTANT NOTE This will
146. nnel list Only the first 10 slots and their respective channels are displayed Display network 1 V Display network 2 7 Display network 3 IV Display network 4 V Reset Live list of network 1 Reset Live list of network 2 Reset Live list of network 3 Reset Live list of network 4 Fig 28 Channel list Version 5 4 0 June 2014 Page 44 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 4 3 System log Head Stations 1A 1B 1C Firmware V1 140 and higher Login User or Administrator The system log saves COMbricks events When this page is accessed all the COMbricks events are displayed It can be downloaded as text file and cleared deleted see Fig 29 You cannot change the system log in the web server The System log is e kept intact after a power down and continues its logs after a power up e auto live updating when this screen is accessed e Saved on the SD card COMbricks Procentec Windows Internet Explorer g5 v http 192 168 1 230 Sue Favorites ij COMbricks Procentec IP address 192 168 1 230 MAC address 9C B2 06 00 02 18 System uptime 0 days 0 02 18 Site Boiler 5 Temperature 28 C System time 2 Apr 2011 16 29 41 Company Oil and Gas Company Country Alaska System log Descending Pages 1 2 Apr 2011 16 28 18 Module added in slot 2 2 Channel RS485 Repeater Type 1 sn 200
147. ns e Voltage 10 8 26 4 VDC e Current Min 800 mA e Wire diameter lt 2 5 mm 3 9 1 Procedure To connect the 24 VDC supply to the 3 pin screw type terminal proceed as follows STEP 1 Strip the insulation of the conductors of the 24 VDC power supply STEP 2 Secure the conductors in the screw type terminal STEP 3 Insert the entire connector block in the power socket see Fig 23 To connect the power supply a 3 mm screwdriver is required 3 9 2 Testing and commissioning If the power is switched ON it can be diagnosed by the following indicator procedure Q All LEDs on the Head Station should be shortly ON Q The RDY LED should be shortly Blinking Q The SD LED should be ON if an SD card is inserted Q The RDY LED should be ON also on other inserted Modules Version 5 4 0 June 2014 Page 35 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual MAC 9C 22 06 00 01 F4 e 10120011A cis a 5 ao l ec 7 i 411 ais x g o w 2 Lv o a x c 000500 UUM o Order cod HW vr 15 AN m Redundant power supply option Fig 23 Head Station power supply Version 5 4 0 June 2014 Page 36 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 3 10 Configuring repeater modules The repeaters can be con
148. ns automatic availability of ProfiTrace OE Version 5 4 0 June 2014 Page 15 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 1 5 2 Email Email messages provide real time alerts in the event of detected faults in the PROFIBUS communication These email alerts are easy to set up in the web server 1 5 3 Channel List brand new functionality within ProfiTrace OE is the Channel List It gives a detailed overview of all repeater channels segments and all connected stations 1 5 4 Comparison between COMbricks and ProfiTrace 2 The application area for COMbricks ProfiTrace OE compared to ProfiTrace 2 is completely different ProfiTrace OE should be seen as a watchdog and ProfiTrace 2 as the mobile analyzer to do on site work ProfiTrace 2 COMbricks troubleshooting on site UEL To 070 USB power supply Ethernet Internet Mobile Permanent installation Software Web server C1 Master Multi network monitor Triggers and filters Multi access Large file recording Email and Log Reporting Fast Version 5 4 0 June 2014 Page 16 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 1 5 5 Offshore applications With satellite internet offshore PROFIBUS networks can be remotely monitored Emails can inform the mainland about the status of
149. odule is communicating with the Head Station RDY ON The communication with the Head Station is established RUN ON Application is running PROFINET configuration mismatch or system error Device is in PROFINET Data Exchange No Data Exchange but physical link established No physical link Certification Approvals and Identification Approvals PNO PROFINET certificate GSDML 2 25 CE Emission acc to EN 55022 2006 A1 2007 class A CE Immunity acc to EN 55024 1998 A1 2001 A2 2003 level 10V m 10Vrms FCC Emission 47 CFR 15 class A PROFINET certification number 2210500 GSD filename GSDML V2 25 PROCENTEC COMbricks PND 001 20120831 xml GSD bitmap filename GSDML 4000 0001 PND001 bmp Manufacturer Product Ident Number 0x4000 hex 0x0001 hex Head Station firmware Version 1 264 or higher Operating temperature 0 60 C Weight 111g MTBF To be defined PROCENTEC Tel 31 174 671800 Klopperman 16 Fax 31 174 671801 2292 JD WATERINGEN NL Email info procentec com Version 5 4 0 June 2014 Page 156 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 30 Technical Data 6A Power Module T1 101 230010 Technical Data 6A Power Module Type 1 101 230010 Backplane Modules Current consumption from the backplane Compatible backplane units 32 all slots 130 mA 465 mA max 101 200011 101 200012 101 200023
150. oes not have valid telegrams anymore COMbricks locks itself to the next redundant channel with a valid start delimiter There is no logic which redundant channel is selected module should fail the replacement pull plug and wiring will not affect the other redundant It is recommended to use single channel repeater modules for redundant applications If a D repeater modules channels Fig 51 illustrates an application with 3 redundant segments 3 Repeater modules of each COMbricks are set with the RED switch set to ON and are wired to the redundant segments The devices and the controller s are connected to the regular repeater modules The maximum amount of devices which is allowed behind a regular repeater module depends on the application between 1 and 31 devices 200 m BOSE a Redundant i pom ProfiTrace OE LL TT T Mi EE Hi 3 3 9 3 E 200 m COlbncrs 300 LUN Fig 51 Application with 3 redundant segments Version 5 4 0 June 2014 Page 83 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 7 10 Mixing with other repeaters Normally it is advised not to mix regular repeaters because of the limitation in cascading that these repeaters have caused by the bit width alteration due to internal opto couplers and digital electronics COMbricks regenerates the
151. of extension of PROFIBUS DP after DP V1 DP V2 devices shall comply with the following features Data Exchange Broadcast DxB for slave to slave communication publisher subscriber principle Isochronous Mode time tick synchronized operating slaves e g drives Up and or download of Load Region Data domains Clock Control synchronization within slaves and Time Stamping Redundancy See Spur line See EMC The extent to which an electric or electronic device will tolerate electrical interference from other equipment immunity and will interfere with other equipment Within the European Community as well as in other countries it is regulated by law that electric and electronic components and equipment comply with basic standards such as IEC 61000 6 2 or IEC 61326 or corresponding individual product standards Fieldbus Datalink Layer Layer 2 of PROFIBUS Function in the Discovery Tool that will blink the LEDs of a selected COMbricks Flashing is a support feature that gives the user a visual confirmation about the installed location of the COMbricks File Transfer Protocol Allows a user to transfer files between two computers The FTP client program runs on one computer and a server program on the other FTP is primarily for transferring files but can be used to perform other functions creating directories removing directories listing files etc It is TCP based Generic Station Description It is provided by
152. ompany concentrating all its products and services on PROFIBUS and PROFINET technology Our main business is the export of in house developed automation products through our worldwide distributor network PROCENTEC is also providing vendor independent training and support to end users We are an international PROFIBUS and PROFINET Competence Training Center with all the required expertise available to realize our projects and services We have the availability of some real experts whose knowledge makes us unique in the world Because of our international recognition we are often contracted and offer a wide range of commercial services consultancy training commissioning maintenance and troubleshooting PROCENTEC has 2 offices the headquarters is based in The Netherlands and a sales office is located in Germany Testlab PROCENTEC runs 1 of the 8 accredited test laboratories for the certification of PROFIBUS devices In our laboratory vendors can have their products tested on PROFIBUS compatibility Product development and export We develop in house PROFIBUS and PROFINET products that are being exported through our worldwide distributor network Especially in the area of maintenance tools we have gained a unique market position Democenter We have a demonstration facility which is used for support training demonstrations engineering and trade fairs It consists of more than 250 devices from more than 40 vendors Training and Educ
153. on address change successfull Current Address 39 New Address 18 Lock Address Change Address Close Fig 56 Software addressing of a slave 10 3 2 1 Locking the software address The Set Slave Address command also has a Lock feature see Fig 56 If you enable this feature this locks the device for any new attempts to change the software address Unlocking is only possible as described in paragraph 10 3 2 2 10 3 2 2 Unlocking the software address If the Lock feature was used in setting the address the station address can only be unlocked if the PBS 001 is powered down and then powered up while the two rotary switches are NOT set to O This resets the software address to 126 Version 5 4 0 June 2014 Page 98 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 10 4 Remote I O mode After the module has been set up with an address you can start configuring it in the network with the configuration tool of the PLC Refer to the manual of the supplier of your configuration tool for instructions for that tool This example a typical COMbricks setup with remote I O is built up as follows see Fig 57 The first two slots are occupied by Scope Repeater modules then a Slave PBS 001 then an 8DO module followed by a 4 Relay module The slave has been assigned an address of 124 and is not in Data Exchange yet The master tha
154. onfig page see paragraph 4 4 Click the button Reset oscilloscope images to delete all scope images from memory If the red AMP LED on the PA module was on this will be switched off If the values are still not good the LED will remain on e 0 days 4 12 25 7 Nov 2012 15 22 03 IP address 192 168 1 216 MAC add Company PROCENTEC Oscilloscope images Only stations which are active on the selected oscillo Select oscilloscope module Slot 2 Sule will be displayed Select image type Last Reset the images Reset oscilloscope images Measurement method PA Signal level L1 1 master Timestamp 7 Nov 2012 15 22 00 Fig 75 Oscilloscope images 11 2 3 PA Bar Graph The Bar Graph illustrates the average AC signal strength from all available connected devices connected to the PA segment It is a helpful utility to get an impression of the overall signal quality of the network see Fig 76 The average amplitude should be around 750mV When there are bus problems the Bar graph will display different Voltage levels and the color of the bars will change if the minimum or maximum level has been reached These levels can be adjusted in the Oscilloscope Config menu see chapter 11 2 5 IP address 192 168 1 216 Company PROCENTEC Bargraph image Select oscilloscope module Slot 2 Nov 2012 16 11 00 Select sorting type Address Ascending
155. onfiguration MI Network name 1 Network 1 Network name 2 Network 2 Network name 3 Network 3 Network name 4 Network 4 Software Software 1 2 Channel RS485 Repeater Type 1 sloti 1 Channel RS485 SCOPE Repeater Type 1 s slot2 Dipswitch PROF P Slave T me PROF IBUS DP Slave Type 1 Dipswitch 4 4 Channel REL module Ty abc 5 8 Channel DIG I O module Type 1 6 1 Channel PA coupler 500mA Type 1 7 Empty 8 Empty 9 Empty 10 Empty Fig 31 Network configuration Version 5 4 0 June 2014 Page 47 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL 4 6 Output Control Head Stations 1A 1B 1C Firmware Login User V1 254 and higher COMbricks User Manual With the Output Control feature the user can directly respond to an event with the onboard relay in the Head Station or the channels from output modules in the backplane The web server offers 10 customizable controls that can be set to the following behavior e Not active e Manual ON OFF e ime e PROFIBUS event e System event m 6 None 7 None 8 None E None Fig 32 Output Control D D COMbricks User Manual1 EN docx Output control 1 Headstation relay 24V 025A RelO 2 Slot 6 4 Channel REL module RelO 9 On 3 Slot6 4 Channel REL module Rell 4 Slot 6 4 Channel REL module Rel2 5 Slot 6 4 Chann
156. ons the installation is on the 1st degree OK Here it stops for the technician who is only interested in a quick feedback The advanced technician can proceed with a message recording and an inspection of the signal quality Version 5 4 0 June 2014 Page 61 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 5 3 Message recording Catch it all The message recording in ProfiTrace OE follows a different strategy than ProfiTrace 2 Within ProfiTrace 2 the user needs to setup the message recording first and is he responsible to start it himself Because COMbricks is a unit for permanent monitoring it automatically starts a message recording when an event has been detected The following event automatically starts a message recording again When the unit is purchased or reset it is automatically triggered on the statistic Lost This works directly after startup The user can change the settings during operation see Fig 39 The recorded files can be opened with an offline ProfiTrace 2 no license required Tank 1 Lost x Int diag Syncs r Ext diag Repeats Diag while in Ox Illegals Message count before trigger Message count after trigger At least 2 messages before the trigger are requered for this trigger type Stop capturing stop message recording Waiting for trigger Previous capture Finished su
157. opyright all rights reserved PROCENTEL COMbricks User Manual 6 Head Station 1A 1B 1C The Head Station is the primary element of COMbricks and has to be inserted in the most left slot of the fixed backplane socket It schedules the interaction between all modules and provides data storage and an Ethernet interface for the user 6 1 Overview Type 1A is the basic model and ALL Head Stations are hardware technically identical with type 1A Type 1B and 1C are enhanced types that contain a ProfiTrace core and advanced web server for permanent remote maintenance of the PROFIBUS installation over Ethernet hardware is identical as a type 1A e Type 1A NO monitoring capabilities no streaming no OPC e Type 1B Monitors 1 PROFIBUS network ProfiTrace 2 streaming OPC since June 2013 e Type 1C Monitors 4 PROFIBUS networks ProfiTrace 2 streaming OPC For the monitoring with ProfiTrace OE repeater modules or slave modules are required to provide PROFIBUS telegrams on the backplane network Head Station type 1B and 1C are able to stream live data directly in the ProfiTrace 2 software package over Ethernet ProfiTrace 2 will run with full monitoring functionality and the user can benefit from its features The Head Station provides power to all modules through its redundant power supply Table 3 Head Station comparison Head Station 1C Head Station 1B Head Station 1A 101 20011C 101 20011B 101 20011A Bac
158. ose the latest COMbricks PROFIBUS x x driver and click cm q 14 19 OK Note You can leave the serial number field CDL S 3 5 2012 empty PCD Server V1 1 c 2010 2011 PROCENTEC Interfaces a Remove L_ Meaty Setup i interface Name COMbricks_ChemPlant_PA2x coMericks Profibus V1 1 1 Leave empty if serial nr is irrelevant Fig 95 Setting up the PCD server Version 5 4 0 June 2014 Page 126 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved P R C C E N T E G COMbricks User Manual Next select this location again and click Setup COMbricks Connection Configurator VLO Enter the correct IP address of the COMbricks Head PUEDEN DL Lo IP Nr DNS name 192 168 10 110 Port 38890 Default 38890 veo otation and choose the port and network you wish to connect to Depending on the password settings in the COMbricks you might also have to fill in a username and password Then click Ok Use Password Username User Password L Lee 13 3 Using the CommDTM Start your FDT manager and create or load a project Vendor independent platform PACTware is used in the example below Refer to the manual of your FDT manager for details In the upper menu choose Device Add device and click on PROCENTEC DP V1 Master as shown in Fig 96 epo pP OS Device for a
159. page Head Stations 1A 1B 1C Firmware V1 253 and higher Login User or Administrator To provide the user with documentation firmware and software the SD card has been provided with a document download page see Fig 35 e Download the latest version of the document download page from www procentec com e he content of the Z P file has to be copied to a directory DOC on the SD card e fthe directory does NOT exist create it and copy the content of the Z P file to it e Reload the web server to update the information e There should be an item called Downloads on the bottom of the left menu It is possible to replace the PROCENTEC download page with a customized version Replace index html with your own version and you can point to directories files which are located on the SD card If you are interested in such activities we recommend you to inspect the structure of the PROCENTEC index html first Software and Document Downloads SD card User Manual Download the latest 21 08 2011 HE 5 0M version from internet SD card Datasheet Head Download the latest 12 04 2011 Sj 1 0M Station 1A 1B 1C version from internet SD card Datasheet 2CH Download the latest 16 06 2011 SE 1 0M repeater T1 module version from internet SD card Datasheet 1CH Download the latest 16 06 2011 SE 1 0M repeater T1 module rersinn from internet SD card Discovery Tool Form to download the 01 03 2011 SHE 1 0M V1 3 2 l
160. pyright all rights reserved PROGCENTEG COMbricks User Manual PIB PROFIBUS PROFINET Certificate PROFIBUS Nutzerorganisation e V grants to PROCENTEC Turfschipper 41 2292JC Wateringen The Netherlands the Certificate No Z01776 for the PROFIBUS Device Model Name PBS 001 Revision V2 1 SW FW Version 2 1 HW Version 1 3 GSD PROC696F GSD File Version 18 07 2013 This certificate confirms that the product has successfully passed the certification tests with the following scope DP V0 MSO Sync Freeze Fall Safe Set Slave Add Test Report Number PCN174 DPS 02 Authorized Test Laboratory PROCENTEC Wateringen The Netherlands The tests were executed in accordance with the following documents Test Specifications for PROFIBUS DP Slaves Version 3 09 September 2008 This certificate is granted according to the document Framework for testing and certification of PROFIBUS and PROFINET products For all products that are placed in circulation by August 20 2016 the certificate is valid for life Board of PROFIBUS Nutzerarganisation e V Version 5 4 0 June 2U14 age COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual PROFIBUS PROFINET Certificate PROFIBUS Nutzerorganisation e V grants to PROCENTEC Turfschipper 41 2292JC Wateringen The Netherlands the Certificate No Z10500 for the PROF
161. r requires it Click on SMTP Username and password first Password Optional A password can be entered if the SMTP server requires it Click on SMTP Username and password first When you have filled in all server parameters click on Save The settings can be tested by clicking on Send test email with saved settings It might take a couple of minutes before the test email has been received by the recipient Save the settings first before sending the test email If the test email has not been received please check if it has been blocked by a Spam filter 4 10 1 Alive email COMbricks can send a periodic alive email to the recipient s entered in the To field If no events are triggered for a longer period COMbricks will not send emails This also happens when COMbricks has no connection to the mail server for some reason The alive email is the only way of knowing that the connection is still active COMbricks can auto send an email with adjustable intervals of one hour and one day Version 5 4 0 June 2014 Page 55 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 4 10 2 Troubleshooting Q Check if COMbricks has access to the internet You can easily test this by going to the Download page in the COMbricks menu and download a datasheet from the web Q Compare the DNS settings with the requirements of the email server you are using Q M
162. r le by Ta M zs LS 1 2 ER art lets kr COMbricks User Manual Use the rotary switches on the bottom of the module to set the address Make sure to use a suitable screwdriver to rotate the switches into the desired positions The upper rotary switch indicates the value 10 times the lower switch indicates its own value The addressable range is 1 to 99 Examples Rotary 10x Rotary 1x Resulting address pini addressing see 10 3 2 m 4 OR A ES CS EE CE OS ES EC EE Now the module can be inserted in an empty backplane slot as described in paragraph 3 6 COMbricks User Manual1 EN docx Version 5 4 0 June 2014 Page 97 184 PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 10 3 2 Software addressing If you are using the software address make sure the rotary switches are both set to 0 This enables a Class 2 Master to set the address with a telegram over PROFIBUS The addressable range is 0 to 126 where 126 is the default software address The address is stored in non volatile memory When the module is power cycled the address will be loaded from non volatile memory Use a configuration tool capable of sending Set Slave Address commands to change the address Below is an example with ProfiCaptain Class 2 commands dialog Set Change Slave Address Diagnostics Inputs amp Dutputs Get Configuration Network scan ae Sieve dace Stati
163. redundant mode 11 6 TBit at 9 6 kbps 93 75 kbps 11 7 TBit at 187 5 kbps 500 kbps 11 8 TBit at 1 5 Mbps 12 0 TBit at 3 Mbps 12 75 TBit at 6 Mbps 13 75 TBit at 12 Mbps Delay time jitter Max 4 TBit PROFIBUS cable specifications Cable lengths 1200 m at 9 6 kbps 93 75 kbps 1000 m at 187 5 kbps 400 m at 500 kbps 200 m at 1 5 Mbps 100 m at 3 Mbps 12 Mbps Wire diameter for the screw terminals 2 5 mm Wire type Stranded or solid core Version 5 4 0 June 2014 Page 140 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual Technical Data 1 Channel Repeater 101 201101 Number of devices Maximum 31 devices per channel busloads Termination Cascading depth Redundancy Integrated switchable Powered according to PB RS 485 390 220 390 Ohms No limit only busparameter limitation of the master Yes maximum 10 cables activated by switch Dipswitches NWO_NW1 LEFT LEFT RIGHT LEFT LEFT RIGHT RIGHT RIGHT RED LEFT RIGHT H S LEFT RIGHT PROFIBUS Network Redundancy OFF ON Settings Hardware Software f PROFIBUS connectors Screw terminals DB9 connector 1 on 1 Green wire Red wire Direct grounding Indirect grounding Head Station firmware ALL Operating temperature 0 60 C Weight 110 grams MTBF To be defined Version 5 4 0 June 2014 Page 141 184 COMbricks User M
164. ress z Ascending Normal sort order Reset the bargraph Reset bargraph for selected module Version 5 4 0 June 2014 Page 66 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 5 8 Streaming with ProfiTrace 2 Streaming with ProfiTrace 2 is a feature that allows the user to use the ProfiTrace 2 software and create a scenario as if a ProfiCore is connected to the PC ProfiTrace 2 is a software tool used by thousands of engineers worldwide so there is much experience with this tool A license for ProfiTrace 2 is NOT required Streaming with ProfiTrace 2 only works under the following circumstances and settings e Only Head Stations Type 1B or 1C with firmware V1 253 or higher e Max 1 5 Mbps PROFIBUS e Clean TCP IP connection e ProfiTrace 2 6 0 or higher e Only 1 COMbricks connection After successfully installing ProfiTrace 2 you can find a ProfiTrace v2 x for COMbricks in the start menu of Windows see Fig 44 This is the standard ProfiTrace2 exe but with an additional parameter ProfiTrace2 exe CBMODE _ After Starting ProfiTrace V2 x for COMbricks ProfiTrace will initially look very similar to the regular version but now with a reduced number of program option tabs offered near top of screen The ScopeWare Bargraph Topology ProfiCaptain and other tabs menus are missing to the right of th
165. rnet www ade no COMbricks User Manual1 EN docx POLAND INTEX Sp z o o ul Portowa 4 44 102 Gliwice Poland Tel 48 32 230 75 16 Fax 48 32 230 75 17 Email intex intex com pl Internet www intex com pl ROMANIA S C SVT Electronics S R L Br ila 7 540331 Tg Mure Romania Tel 40 365 809 305 Fax 40 365 809 305 Email sajgo tibor svt ro Internet www svt ro SAUDI ARABIA asm establishment Al Zahra Dist Attas st cross section with helmy Kutby St Villa no 25 JEDDAH 21553 Tel 966 2 691 2741 Fax 4966 2 682 8943 Email info asmestablishment com Internet www asmestablishment com SINGAPORE ISEP S Pte Ltd Blk 3015A 3107 12 Ubi Road 1 Singapore 408705 Tel 65 6356 4237 Fax 465 6844 4265 Email stevenkee ise p com Internet www ise p com SLOVAKIA ControlSystem s r o Sturova 4 977 01 BREZNO Tel 421 486115900 Fax 421 486111891 Email jan snopko controlsystem sk Internet www controlsystem sk SOUTH AFRICA IDX ONLINE CC 1 Weaver Street Fourways JOHANNESBURG South Africa Tel 27 11 548 9960 Fax 27 11 465 8890 Email sales idxonline com Internet www idxonline com Version 5 4 0 June 2014 COMbricks User Manual SPAIN and PORTUGAL LOGITEK S A Ctra de Sant Cugat 63 Esc B Planta 1 Rub BARCELONA 08191 Tel 34 93 588 67 67 Email xavier cardena logitek es Internet www logitek es SWEDEN P amp L Nordic A
166. rst 10 slots Monitoring mode 4 modules in the first 10 slots Power supply for the module Provided through the backplane Current consumption 350 mA 555 mA max Compatible backplane units 101 200011 101 200012 101 200023 101 200024 101 200027 PROFIBUS PA power specifications Trunk voltage 10 27 V customizable and Non Ex Trunk current 500 mA Current consumption 10 mA in all modes Number of devices 32 PROFIBUS PA specifications Baudrate 31 25 kbps PA signal PROFIBUS PA cable specifications Cable length Max 1900 m cable length PROFIBUS PA specifications Wire diameter 2 5 mm2 Wire type Stranded or solid core Termination Automatic ON in Link and Coupler mode Connector specifications 2 Removable PA screw terminals 1 on 1 PA PA Wire colors are undefined SH Direct grounding Indirect grounding Hemovable power connector 11 28 V Max 600 mA SH Direct grounding PROFIBUS DP specifications Transmission speed 9 6 kbps 12 Mbps including 45 45 kbps Transmission speed detection Auto detect lt 10 s detection and 50 s lost time PROFBIUS busparameters No adjustments required in Link mode Version 5 4 0 June 2014 Page 146 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual Technical Data PA Module 101 201610 Address NO bus address required Link has address 1 on PA Support
167. s Repeater module status LA Ta A Repeater internal failure Received data on PA Network selection Link or Coupler mode Overcurrent noise unbalance DC polarity Lr ra M PA signal toolow Jitter asymmetry SHE 3 or too high field device polarity Dipswitch or web server settings Fig 72 Overview of LEDs Fig 73 Overview of dipswitches Version 5 4 0 June 2014 Page 108 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 11 1 Quick Start checklist This checklist lists all the steps to a quick usage of the PA module in Link or Coupler mode It is assumed that a running COMbricks set with at least one DP repeater module or fiber optic coupler module is already active STEP 1 Provide the Head Station 1B or 1C with the latest firmware at least v1 279 7 STEP 2 Add an empty backplane slot to the COMbricks set 2 2 STEP 3 Configure the PA module to the same network as a DP repeater module NOTE for monitoring mode use a different and unused network 2 4 STEP 4 Insert the PA module in the empty slot 2 3 STEP 5 Check the Channel List in web browser to see if the PA module appears 4 2 For Monitoring Mode skip to STEP 8 STEP 6 Power the top of PA coupler module 2 6 STEP 7 Check the status page of the PA module is DC voltage OK Not too much noise on DC Current consumption 10mA 11 2 1
168. s maximum 10 cables activated by switch Dipswitches NWO NW1 PROFIBUS Network LEFT LEFT 1 RIGHT LEFT 2 LEFT RIGHT 3 RIGHT RIGHT 4 RED Redundancy LEFT RIGHT OFF ON H S Settings LEFT RIGHT Hardware Software PROFIBUS connectors Screw terminals DB9 connector 1 on 1 Green wire Red wire Direct grounding Indirect grounding Receiving telegrams blinking Termination ON Internal repeater error contact PROCENTEC No or bad telegrams detected Signal amplitude of the telegrams too low lt 2 5 V Idle voltage too low 0 95 V gt 1 26 V The alarm values be changed through the web server Head Station firmware At least version 1 260 Operating temperature 0 60 C Weight 120g MTBF To be defined Version 5 4 0 June 2014 Page 137 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 19 Technical Data 2 Channel Repeater 101 201102 Technical Data 2 Channel Repeater 101 201102 Backplane PROFIBUS networks 4 set by dipswitches or web server Modules 10 positioned in the first 10 slots Power supply Provided through the backplane Current consumption 300 mA 500 mA max Compatible backplane units 101 200011 101 200012 101 200023 101 200024 101 200027 Protocol specifications Supported Protocols DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol
169. s additionally equipped with a DB9 connector to offer an alternative connector for standard 9 pin PROFIBUS plugs 1 on 1 with the screw terminals When the DB9 connector is utilized and located at the end of the segment it is recommended to use the termination on the DB9 connector and NOT on the repeater module see Fig 25 configuration e To connect the PROFIBUS cable to the repeater modules screw terminals a 2 5 mm screwdriver max 0 4 mm is required 3 11 3 Testing and commissioning If the channel recognizes valid PROFIBUS messages from 1 or more connected devices the RX LED of this channel should be blinking and ER should be OFF When the termination of a specific channels is set to ON the SWx LED should be ON The plug is the best place to activate the termination When you remove the connector from the module you still have the termination in the plug which is attached to the bus cable It is true that the termination is not powered by 5V which is always required but better an unpowered termination than nothing at all Version 5 4 0 June 2014 Page 40 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 4 Web server To access the web server of COMbricks open your web browser and enter the IP address that has been setup after purchase or reset the default IP address is 192 168 1 254 In the Discovery Tool you can find a button to acce
170. s for the connection and the streaming process e IP number e User type and password e Network number not be established or no data is streamed It is recommended D If one of the connection parameters is incorrect the connection will to start the discovery tool to verify the IP connection Multiple connection instances can be saved and loaded each with their own connection parameters multiple ProfiTrace instances can be opened that simultaneously COMbricks itself can handle 1 streaming connection but on the PC communicate with different COMbricks units Version 5 4 0 June 2014 Page 68 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 5 9 Summary of Statistics and Events This paragraph contains a description of the items listed in the statistics and or events Statistics Repeats Total Repeats Max worst sequence Illegal Responses COMbricks User Manual1 EN docx Description How many times a device in data exchange fails to respond after the maximum retries have been reached Lost is retriggered when the device recovers back to data exchange and fails to respond again Live List will indicate a yellow colored address after time out When the device was already lost after the activation of ProfiTrace Lost will not be updated Only Syncs will indicate the problem Attempts of the master to contact a device for th
171. s included PND 001 module 4 bytes IOPS Each input module 1 byte IOPS Each output module 1 byte IOCS 1024 output bytes provider IOPS and consumer IOCS data qualifiers bytes included PND 001 module 4 bytes IOCS Each output module 1 byte IOPS Each input module 1 byte IOCS Transferrable bytes to proxies 1 2 3 4 8 12 16 20 24 28 32 64 96 128 160 192 204 inputs and outputs PROFINET cable and connector specifications Technology standards 100BaseTX 10BaseT Transmission speed detection Auto detect Auto cross over Auto polarity Cable length Max 100m Connectors HJ 45 90 Degree connector for port 1 is not recommended Shielded connectors are recommended Version 5 4 0 June 2014 Page 155 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual Technical Data PROFINET PNDO01 101 220110 PROFINET Device Name Rotary switch 0 Stored device name set by software DCP protocol the use of setting position 1 9 1 COMbricks 1 9 COMbricks 9 overrides the stored device name Maximum device name length 63 characters separated by or and a total length of max 240 characters RDY OFF Module is not powered or module is faulty RDY blinking at 0 3Hz Module is receiving new firmware from the Head Station Do not remove module or power down the Head Station RDY blinking at 1Hz M
172. selecting the correct network number see paragraph 3 10 1 The baud rate cannot be set the device detects the bus speed automatically If you wish to connect more than 4 networks you need to make sure that these PBS 001 modules are not connected to one of the four available networks The 5 up to and including the 10 module need to be set to Not Connected To do this set the H S switch to S reset the module and browse to the web server of your COMbricks In the left menu choose Network Config open the drop down menu in the column Set Network and select N C which means Not Connected Then click Save amp Apply now This enables you to connect up to 10 different networks Please note that all PBS 001 modules which are Not Connected cannot be analysed by ProfiTrace in the Head Station Version 5 4 0 June 2014 Page 96 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROGCENTEG aes p Slot module PROFIBUS DP Slave Type 1 slot1 PROFIBUS DP Slave Type 1 slot2 PROFIBUS DP Slave Type 1 slot3 PROFIBUS DP Slave Type 1 PROFIBUS DP Slave Type 1 PROFIBUS DP Slave Type 1 Empty Empty Empty Empty Save Save amp Apply now 10 3 1 Hardware addressing Se ey lens nne Imm Tov Poy D Chi Chi Chi Chi Chi Chi Set by Software Software Software Software Software Software ARTE re Cu
173. slots Power supply Provided through the backplane Current consumption 225 mA 465 mA max Compatible backplane units 101 200011 101 200012 101 200023 101 200024 101 200027 Relays 4 2 on the front and 2 on the bottom Current 5 A per relay Voltage 230 VAC Resistance 300 mOhm including connectors Toggles 100000 at 5A 230 VAC Connectors 1 No normally open 2 Common 3 Nc normally closed Wire diameter for the screw terminals lt 2 5 mm Wire type Stranded or solid core PROCENTEC 101 210210 Head Station firmware V1 260 and later Dimensions 140 x 110 x 25 mm Operating temperature 0 60 C Weight 1259 MTBF To be defined PROCENTEC Tel 31 174 671800 Klopperman 16 Fax 31 174 671801 2292 JD WATERINGEN NL Email info procentec com Version 5 4 0 June 2014 Page 148 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROGCENTEG COMbricks User Manual 25 Technical Data 8 CH D out Module 101 210110 Technical Data 8 Channel Digital Out Module 101 210110 Backplane Controllers Modules Power supply module electronics Power supply digital outputs Current consumption module electronics Compatible backplane units Digital Outputs Web server PROFINET IO device PROFIBUS DP slave 32 all slots Provided through the backplane Provided through an additional 3 pin connector 290 mA 465 mA max 101 200011
174. smount the backplane on and from the DIN rail For the un mounting an appropriate screwdriver is required Fig 17 Mounting pull down push Un mounting click tap pull Version 5 4 0 June 2014 Page 29 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 3 4 Adding backplane units The additional backplane units as described in Paragraph 3 3 To merge them remove the plastic covers on the side of the backplane units that have to be merged Push both backplane units together until no more movement is possible see Fig 18 Do not add or remove backplane units while the backplane is powered This can cause serious damage to the COMbricks set Fig 18 Adding backplane units Version 5 4 0 June 2014 Page 30 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 3 5 Detaching backplane units Detaching backplane units is a delicate procedure that should be done according the description below and Fig 19 in order to prevent damages Do not add or remove backplane units while the backplane is powered This can cause serious damage to the COMbricks set STEP 1 Push the top arm down with a screwdriver and delicately pull the top of the backplane unit that has to be removed The arm should now be unlocked STEP 2 Push the bottom arm down with a screwdriver and de
175. ss the web server with the default Windows browser If a User password has been setup a screen will appear to login first in order to access the web server If only the Administrator password has been setup it is not necessary to login to directly but when settings are altered you must be logged in See Paragraph 4 7 Some web pages described in this manual are only accessible with certain Head Station types licenses or firmware versions e After the web page has been loaded the pages of the web server can be browsed by clicking on the items in the menu on the left side of the screen The next paragraphs will explain the primary web server pages The web server can handle 20 simultaneous client connections When all 20 are utilized the connection with the COMbricks could become relatively slow The minimum version requirements for Web browsers are e Firefox 2 0 24 October 2006 Internet Explorer 6 0 27 Augustus 2001 Google Chrome 1 0 24 April 2009 Version 5 4 0 June 2014 Page 41 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL 4 1 Status Head Stations 1A 1B 1C Firmware V1 140 and higher Login User or Administrator COMbricks User Manual The Status screen is the first web page that appears when the web server is accessed This page gives an overview of the available modules and their respective description version numbers see Fig 26
176. sscacssasscesseacedscaceceasssaccccseceedavwweuvarweaueasertiaauasacaaaacastay Version 5 4 0 June 2014 Page 184 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved Other PROCENTEC products PROFINET Cable Tester v Suitable for 4 and 8 wire PROFINET and regular Ethernet cables v Suitable for straight and 90 metal or plastic PROFINET plugs Tests cable shielding v Detects short circuits wire breaks swaps miswiring and split pairs v Large LCD clearly indicates the test results v 150 hours on one 9 V battery v Operating temperature 0 to 50 C v Just 1 key press to start continuous testing It can also test telephone and coax cable www profinetcabletester com Compact PROFIBUS Repeater V Single channel PROFIBUS repeater v Transparent v Increased signal strength v 12 Mbps v Auto baudrate detection v Redundant power supply Digital glitch filtering V No limit in cascading v Integrated switchable termination Diagnostic LEDs v DB9 connector for measurements V IP 20 with DIN rail mounting WWW procentec com profihub b1 en Other PROCENTEC products ProfiHub B5 v 5 Isolated channels v Transparent v Increased signal strength v 31 devices per channel v 12 Mbps v 1200 m spur line length v No address required v Integrated switchable termination V LEDs to indicate termination is ON v Screw terminals and DB9 connectors V IP 20 with DIN rail mountin
177. system with the following characteristics Polling master slave system cyclic communications MSO Flying masters with robin round token passing coordination MM Connection based MS1 and connectionless MS2 MS3 acyclic communication between masters and slaves Options e g Data exchange broadcast DXB i e slave to slaves communication Isochronous mode of slaves Clock synchronization Redundancy PROFIBUS DP is standardized within IEC 61158 and IEC 61784 communication profile families 3 1 and 3 2 The term PROFIBUS DP also is a synonym for the RS485 based deployments within factory automation Acronym for PROFIBUS for Process Automation This is an application profile based on PROFIBUS DP independent from the physical profiles RS485 Fiber Optics MBP The requirements of continuous manufacturing are covered within the application profile PA Devices and the extension MBP to the physical profiles ProfiTrace Over Ethernet A ProfiTrace core which has been implemented in COMbricks that permanently monitors the installation through the repeaters and visualizes the information in a web server Part of the original signal that is transmitted back along the cable It corrupts the original signal Active physical layer device that receives and retransmits all signals over a different port to increase the distance and number of devices for which signals can be correctly transferred for a given medium Secur
178. t will control the PBS 001 is on the first Scope Repeater with address 2 vo LE LES o LE o Open your configuration tool and insert import the PBS 001 GSD with filename PROC696F gsd download it from www procentec com gsd Fig 57 COMbricks configuration screenshot of the web server Then insert the correct modules into the configuration tool In the first slots 1 and 2 insert two Empty Slots These are not really empty because they are occupied by Scope Repeater modules but the PBS 001 cannot interact with them so they are considered to have no configuration In slot 3 place a PBS 001 in slot 4 an 8DO 24V 0 5A and the last module is the 4RO 230V 5A Fig 58 shows the complete configuration for this COMbricks system 124 Peso Slot 1 DPID Order Number Designation Address Q Address 0 Empty Slot 0 Empty Slot PBS 001 Us LESE 130 Fig 58 Configuration of the modules ATTENTION in some configuration tools the slot numbers do not correspond to the slots displayed in Fig 57 The modules are numbered from 0 instead of 1 This is not the case for all configuration tools Make sure to check this before adding modules to your configuration Version 5 4 0 June 2014 Page 99 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual Even if a mistake has been made in the configuration for example th
179. t device at the end of the cable The following calculation is a worst case scenario where all devices are connected at the end of the cable Ug Us lsec Roaste Lsec where Us gt Unin Ug Bus voltage at the last device V Us Voltage of the segment coupler V lseq Total current In a segment A Roas_e Resistance per unit length of the cable O km LsEec Length of all cables in the segment including stubs km Umin Minimal specified operating voltage of the last device V d L3 L9 Li LL JWE z Fig 83 Example of voltage calculation at the end of the cable In this example the voltage at the end of the cable is 24 V 0 05A 44 1 5 20 7 V Version 5 4 0 June 2014 Page 118 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 12 PROFINET Device PND 001 The COMbricks PROFINET Device enables multiple proxies between other inserted PROFINET modules Simultaneously the user can let the PROFINET Device publish 1 0 modules which are controlled by the PLC that has the PROFINET Device in Data Exchange It s the component of choice to establish communication between multiple PROFINET controllers that manager their own specific network The proxy works the same way as regular DP DP and PN DP couplers Configurations from the GSD file define the data area between the modules COMbricks has the advantage that 10 PROF
180. telegrams same as a ProfiHub or B1 Repeater This means there is just a small delay time but no limitations in cascading If you mix COMbricks with other repeaters you only have to follow the cascading rules of the other repeater manufacturer If the other repeaters are also from PROCENTEC you can cascade and mix without problems Keep in mind that monitoring will fully work but the SCOPE repeaters only measure the signals up to the first repeater module BIUIS 200 m NS 200 m Version 5 4 0 June 2014 Page 84 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 7 11 LEDs of the repeater module The LEDs on the repeater modules are very useful for visual diagnostics Table 5 LEDs on the standard repeater module Blinking Repeater module has Head Station is Repeater module has NOT been configured yet configuring the repeater been configured and is module operational NO valid telegrams 1 or more devices are 1 or more devices are detected on this channel communicating on this communicating on this channel channel The baudrate has been Problem in the cabling This channel has not detected has been detected on this detected the baudrate yet channel or there is a problem with the wiring of the cable Internal termination for this Internal termination for this channel is OFF channel has been activated
181. ter installation or at the office before it is transported to the final destination e Use different passwords for the Administrator and User e Never share passwords with anyone e Always use strong passwords Avoid test 123456 your company name your first name gt combricks procentec etc e Change passwords immediately if they may have been compromised e fpasswords must be written down store it in a secure place and destroy it when it is no longer needed Version 5 4 0 June 2014 Page 50 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual e Be careful about where passwords are saved on computers Some dialog boxes such as those for remote access present an option to save or remember passwords Selecting this option poses a potential security threat 4 7 3 External protocols The following login information is required for external protocols for example for FTP and TELNET Login name user or admin Password your password In case no password has been setup COMbricks will accept any password during the connection phase 4 7 4 Clearing password s There are 3 ways to restore the password s to their default setting e Change the passwords with no text written in the text field Administrator login required e Restore to factory default settings in the Device management page Administrator login required e Restore to fac
182. th the ProfiTrace 2 software See Paragraph 5 1 1 how to generate this file SETTINGS INI Head Station settings IP address name location etc LICXxxxxxx TXT License files ProfiTrace OE message recoding files located in the Busmon directory The files can be opened with ProfiTrace V2 5 3 and higher See Paragraph 5 3 on how to generate PTC files Version 5 4 0 June 2014 Page 73 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual Files and extensions Description PKG Firmware files Log files located in the Log directory 6 4 Audio jack Not supported This connector is removed from hardware versions higher than 1 5 Version 5 4 0 June 2014 Page 74 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 6 5 Switch navigation of the Head Station 1A 1B 1C Execution confirmed XC Read settings from SD card Save settings to SD card Clear password Reset to factory defaults Done COMbricks User Manual1 EN docx Hold up For 5 seconds Special Menu SL Tap Down Hold up for 5 seconds Tap Down Up Hold Timeout up for or held down 5 seconds for 5 seconds Description Tap Down Up Normal mode Hold starting point up for 5 seconds All LEDs B
183. tory default settings with the switch on the front of the Head Station see Paragraph 6 5 Version 5 4 0 June 2014 Page 51 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROGCENTEG COMbricks User Manual 4 8 License update Head Stations 1A 1B 1C Firmware V1 252 and higher Login Administrator In case the user wants to update the license of the Head Station it can be done here via an internet connection or copy the content of a license file COMbncks Procentec Windows Internet Explore PEN oo T Ail COMbricks Procentec x IP address 192 168 1 230 MAC address 9C B2 06 00 02 18 System uptime 0 days 0 54 42 Site Boiler 5 Temperature 41 C System time 28 Jun 2011 10 35 41 Company Oil and Gas Company Country Alaska Update license COMbncks serial number 000536 Enter new license code Copy paste text from license file Download new license from server An internet connection is required 200E000100040404040100000000000000000000000000000000000000000000 Currently installed license code 0000000000000000000000000000000000000000000000000000000000000043 446441F800B1E6DCDDFFBSBD2ESBFCD8EEDA65F7 Fig 34 License update Version 5 4 0 June 2014 Page 52 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 4 9 Document download
184. ty Requirements Covered by the standarda listed at 9 Test documentation As listed in Test Report No 215498200 Version 5 4 0 June 2014 Page 87 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual 8 2 Channel structure Every Channel is electrically isolated and internally connected to the transparent PROFIBUS networks on the backplane see Fig 47 The shielding of the PROFIBUS cable is grounded 1 on 1 to the DIN rail Ex ia voltage gt and current limiters Network Isolation Circuit Selector RS 48515 Circuit 1 NWO NW1 4 PROFIBUS Networks Backplane To direct grounding of other Channels and DIN rail To direct groundingof Ground Clamp on bottom of module 8 3 Connecting the cable Connect the cable to the module with a DB9 connector on the front of the module The DB9 connector must be suitable for use in Intrinsically safe networks and the internal termination shall have a value of 200 Ohms Do not connect a cable which is connected to non IS components This will damage the internal electronics and makes the use of this module dangerous in Intrinsically Safe segments 8 4 Grounding system Always use Direct Grounding with the power supply and the shielding of the PROFIBUS cables If you do not want to ground all or some cables to the common ground the cable shielding should be connected to
185. uptime 0 days 0 20 50 C System time 1 Jul 2011 13 26 26 Company Oil and Gas Company N pow Live list Tank 1 ModelNeme ResetLiveli AE 00008 Fig 37 ProfiTrace Live List The button Display Legend pops up a window explaining all colours in more detail Version 5 4 0 June 2014 Page 59 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG 9 1 1 COMbricks User Manual Updating the GSD file library The procedure below describes how to update the GSD file information in COMbricks so that all devices in the Live List have a full model name STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 Start regular ProfiTrace 2 6 or higher no license required Copy all GSD files you require into the ProfiTrace GSD directory This is usually ProfiTrace Vx x x GSD Create a COMbricks GSD library Settings Create COMbricks GSD library A question is asked if you want to re scan the GSD files Select YES followed by re Scan GSDs Click Close when the process has been finalized A pop up box allows us to select the destination folder Select a temporary destination folder for the file GSD BIN for example the Windows desktop GSD BIN has to be copied to the SD card of the COMbricks You can do this by inserting it in your PC or FTP admin account After inserting the SD card back into the Head Station or closing
186. vbhesvebtadn dnsuaderdivaresdudiavbextiunses 47 OM OUT CONTO acne sg cece ese cine nese sarees e 48 A Passwordsettp COMIN rice a n 49 Arl ACCESS WIG a ed ee at ea nd ne a en une 49 4 7 2 Password best practice is nennen nnn nena nnn nnn nnn nnns 50 WA External prolocOlS RR m 51 4 7 4 Clearing password s ccccccsssseeeccceeescecceeuseeeccssauseceecesauseeecsseauseeeeseuaueeeesssaaseeeesssaaaeeess 51 A8 MEET diee M 52 4 9 Document download page esssssssssseseseeee nennen nennen nnns nnn sensn nna nnn rris enar n nnns nenas 53 410 EMA ACC CON cong nanas eat een m 54 RO I ANE RAR ee nan Re ee er E are eae 55 4 10 2 TLOUBICSHOOUNG MERE 56 4 11 Device Management ssssesssssseesseseee nnne nennen nennen nnns enirn nasa at isna asas sa sans ssa a sara sna sani rn 57 4 11 1 Backup settings to SD Card ss 57 4 11 2 Restore settings from SD Card ns 58 4 11 3 Restore settings to factory defaults 58 4 11 4 Eee beim 58 NEN Restant ARNO ETE TT 58 5 PronTrace OE t 59 S CDNMERBES NC Em 59 M Updaing the GS EI ef TTE enn en cers ne en eee 60 DS AS tere ee nee Soca O E 61 Di WIS SGC Ie COCO ne aan a DTE 62 Oe EVCHECONMIQUPAUONESS a esse ot a a ten on 63 S MEE TAC DANS CONMIOUE O a ae da de a ee en co tons 64 S OS CHIOSCOPDE MARS a i ANAA ENA EE ANE
187. vices found Fig 13 COMbricks Discovery Tool It is recommended to have only one network interface connection active only wireless or only wired In some cases the Discovery tool does not list all the COMbricks units when multiple network interfaces are active Version 5 4 0 June 2014 Page 25 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 2 9 Checking the modules and the administrative info in the web server After customizing the IP address the modules can be checked in the web server Click on Status to see an overview of the available modules and their respective description version numbers see Fig 14 Modules can be inserted and removed during operation A change in hardware should be directly visible in the Status screen On the top of the screen the administrative info is also visible see Fig 14 If the administrative information has to be altered it can be done by clicking on General config On the bottom of the screen the connected clients with this COMbricks are displayed All connections are listed here Web connections FTP connections CommDTM connections Telnet connections ProfiTrace Streaming connections COMbricks Procentec Windows Internet Explorer go E http 192 168 1 225 Dr EVES ll COMbricks Procentec x i IP address 192 168 1 225 MAC address 9C B2 06 00 02 5C System upt
188. wer is distributed over the backplane by the Head Station The power to the Head Station is provided by 24V power connectors redundant option How can I remotely deactivate a repeater module during operation Officially there is no shutdown function What you can do is set the repeater network number by software web server instead of dipswitches When you want to shut it down change the assigned network number to a number that is not used This will cause the repeater to be isolated from the rest With a Head Stations 1B ProfiTrace for 2 networks can still wire 4 networks divided over 10 repeater modules YES ProfiTrace OE on a 1B Head Station will monitor network 1 and 2 There is no link with the repeater modules which can be set to network 1 2 3 and 4 have changed the dipswitches on the repeater modules How can I actualize them in the system without removing the power on the Head Station You can soft start the system with the nav button on the Head Station or in the Device Management menu of the web server It is also possible to remove and insert the respective module When a slot contains a 1 channel repeater module can hot swap it with a 2 channel repeater module YES every time a module is inserted it is configured without looking at the past Version 5 4 0 June 2014 Page 160 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual Is a
189. wer per input 240 mW at 24 V Signal Voltage for 1 3 32 VDC Input detection frequency Max 3 ms Digital Input Connector Pins of Digital Inputs connector 1 GND 2 9 DIO DI7 10 GND1 Wire diameter for the screw terminals 1 5 mm Wire type Stranded or solid core hard cuis PROCENTEC 101 210010 Head Station firmware V1 271 and later Dimensions 140 x 110 x 25 mm Operating temperature 0 60 C Weight 100 g MTBF To be defined PROCENTEC Tel 31 174 671800 Klopperman 16 Fax 31 174 671801 2292 JD WATERINGEN NL Email info procentec com Version 5 4 0 June 2014 Page 150 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual 27 Technical Data RS 485 IS Barrier 101 201410 Technical Data RS 485 IS Barrier 101 201410 Backplane PROFIBUS networks 4 set by dipswitches or web server Modules 10 positioned in the first 10 slots Power supply Provided through the backplane Current consumption 450 mA 740 mA max Compatible backplane units 101 200011 101 200012 101 200023 101 200024 101 200027 Protocol specifications Supported Protocols DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol Address No bus address required Transmission speed 9 6 kbps 1 5 Mbps including 45 45 kbps Transmission speed detection Auto detect 10 s detection and 5
190. with PROFIBUS and RS 485 interface This product can only function correctly and safely if it is transported stored set up installed operated and maintained as recommended COMbricks is a CE class A product In a domestic environment it may cause radio interference in which case the user may be required to take adequate measures Warranty Warranty is void if you open COMbricks Qualified Technicians Only qualified technicians should be allowed to install and work with this equipment Qualified technicians are defined as persons who are authorized to commission to ground to tag circuits and systems in accordance with established safety practices and standards It is recommended that the technicians carry a Certified PROFIBUS Installer or Certified PROFIBUS Engineer certificate Disclaimer of Liability We have checked the contents of this manual as much as possible Since deviations cannot be precluded entirely we cannot guarantee full agreement However the content in this manual is reviewed regularly and necessary corrections will be included in subsequent editions Suggestions for improvements are welcome PROCENTEC Tel 431 174 671800 Klopperman 16 Fax 31 174 671801 2292 JD WATERINGEN Email info procentec com The Netherlands Web www procentec com Version 5 4 0 June 2014 Page 2 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEG COMbricks User Manual Important In
191. ytes output Max transferrable data per gateway 128 bytes input and 128 bytes output Maximum number of gateway modules 9 Selectable number of I O bytes or 1 2 3 4 8 12 16 20 24 28 32 64 bytes words per gateway 48 64 words Consistent Gateways 2 3 4 8 12 16 20 24 28 32 64 bytes 48 64 words Failsafe options Outputs OFF Outputs ON Keep last value Custom failsafe value Simulation input patterns ON OFF Blink Up counter Down counter Zig Zag RS 485 Repeater Bus channels 1 x RS 485 Connector DB9 A B 5V GND Number of devices Maximum 31 devices per channel busloads Cable lengths 1200 m at 9 6 kbps 93 75 kbps 1000 m at 187 5 kbps 400 m at 500 kbps 200 m at 1 5 Mbps 100 m at 3 Mbps 12 Mbps Supported protocols DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROF Idrive Version 5 4 0 June 2014 Page 153 184 COMbricks User Manual1 EN docx PROCENTEC 2014 Copyright all rights reserved PROCENTEL COMbricks User Manual Technical Data PROFIBUS Slave PBS 001 101 220210 Data delay time Delay time jitter Dipswitches NW1 LEFT LEFT LEFT LEFT RIGHT RIGHT NU H S LEFT RIGHT RDY ON RDY Flashing RUN ON SF ON BF ON Head Station firmware Operating temperature Weight MTBF PROCENTEC Klopperman 16 and any other FDL based protocol 2 0 TBit at 9 6 kbps 3 Mbps 2 75 TBit at 6 Mbps 3 75 TBit at 12 Mbps Max 4 TBit PROFIBUS

ComBricks User Manual - Streamline Process Management

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