- Divelbiss Corporation
Contents
1. mi Revision 1 PE i pe Hinh pe 3 i fr Mr a a men S1NdNI 230093900700 P Series Bear Bones I O Expander Covered Models ICM IO C21 ICM 10 C24 pg Divelbiss Corporation Toll Free 1 800 245 2327 Ive ISS 9778 Mt Gilead Road Web http www divelbiss com Fredericktown Ohio 43019 CORPORATION Email sales divelbiss com 2013009 1 Manual Contents Getting Started How to Use this ManuUiLavamasaspememsemamesammn tn 3 The ICM IO CXX Overview rrrnrnnnrnrnnnrrnnnvrnnnnrnnnrnvnnnnnrnnnnnvnnerennrnnnnssener 4 The ICM IO CXX Models ccccccccssseeeccscceeeeecccsceeeceecesceueeseceseeeeseeeeeees 4 Getting to Know the ICM IO CXX I O Expander rranrrrrravvrnnavvrrrnnvnrnrr 4 ICM BB IQ CXX Mol Lasse eng 5 Configuration IMIS EE EE EEE 5 I O Expander Features NELL POWEL vase sibiumbaiondladancdnasnaenasbemilanebicanelaoamoeataeends 8 Digital INPUTS renonse nE A AEE ETE AA Ea 8 Digitalk Utp UNL Ss eenen E E EEE ET E EAEE 9 LED WCE COS ENN a 11 VOR Be DE PE se nen 11 I O Expander Address Selector uu imusseausenenenenenenrevsrismssmdant 12 Using the Digital Inputs and Digital Outputs reerorrnrrrrrrrrrrrrnrrnrrnnnnnn 14 SC EE 9 EN E ahiowsenahuten 15 ICM IO CXX User s Manual Document 2013009 1 pdf PAGE 1 of 15 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com Getting Started This section explains how to2. Models Sink or Source in Groups of 4 AC Models Digital Inputs Sink in Groups of 4 DC Models Optically Isolated Expandable using I O Expanders and I O Bus OptiCAN Configurable Input Debounce using Jumpers LED Indicators Qty 8 8 32 VDC DC Models 9 130 VAC AC Models Sink or Source in Groups of 4 Optically Isolated 2 Amps Maximum per Output Expandable using I O Expanders and I O Bus OptiCAN LED Indicators i 1 Power LED Indicators 1 Watchdog 5 Position Dip Switch Addressing O oticAN Node Address of 1 31 Operating Temperature Range 40 C to 80 C Digital Outputs onboard ICM IO CXX User s Manual Document 2013009 1 pdf PAGE 15 of 15 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com
3. O expanders I O BUS TERMINATOR JUMPERS Jumper ID Description ICM BB P13 XX Controller I O Bus Termination Jumper Pins 1 2 Disables the JMP7 terminating resistor from the I O Bus Pins 2 3 Enables the terminating resistor on the I O Bus JMP1 or ICM IO CXX Expander I O Bus Termination Jumper Pins 1 2 Disables the terminat I O TERMINATOR ing resistor from the I O Bus Pins 2 3 Enables the terminating resistor on the I O Bus ICM IO CXX User s Manual Document 2013009 1 pdf PAGE 11 of 15 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com I O Expander Features E A EE E ri a pespepoped DOTVNN ER IN pr 1 5 ICM BB P13 XX SH 3 SK o S I ha zi a z G gt 3 E E ENABLE TERMINATOR ON o of CONTROLLER 2 7 ok CABLE FROM I O CONTROLLER TO 0 B EXPANDER SINANI avua e d 3 e q d 3 d e CABLE FROM 1 0 A EXPANDER TO I O A EXPANDER O A 10 8 SINANI avua CONTINUE CABLE CONNECTION IN PATTERN AS SHOWN I O B TO 0 B 0 A TO 10 A FOR ADDITIONAL EXPANDERS ENABLE TERMINATOR ON LAST EXPANDER Figure 2 3 I O Expansion Cabling enable the terminators the correct terminators or enabling an incorrect number of t
4. based communcation protocol which supports muliple nodes devices Digital Inputs are automatically read the input bits are packed into a register as an integer The I O Expander automati cally listens for broadcasts from the controller connected to the I O bus It automatically unpacks the integer in the output register and updates the digital output status accordingly For the I O to operate the ICM IO CXX must be connected to a controller using the I O bus network I O A or I O B connector the network must be properly wired and terminated terminating resistors enabled The digital inputs and digital outputs are accessed via packed integers in OptiCAN registers and as the controller s ladder diagram executes will read and update provided they are programmed in the ladder diagram connected controller network communication digital input unpacking digital input packing Refer to the ICM BB P13 XX User manual for details on implementing and using the ICM IO CXX I O Expander with the controller and accessing the I O in the ladder diagram There is no software configuration or programming on the ICM IO CXX I O Expander All functionality is controlled via the I O EXPANDER REGISTER ASSIGNMENTS Each I O Expander uses the same register numbers for digital inputs and digital outputs Three additional registers are Y used to broadcast node status and communication errors These registers are common to all I O Expanders and are only
5. read this manual and understand the symbols and information that it contains and basic ICM IO CXX product information WARNING The ICM IO CXX P Series Bear Bones I O Expander must not be used in applications which could be hazardous to personnel in the event of failure of this device Precautions must be taken by the user to provide mechanical and or electrical safeguards external to this device This device is NOT APPROVED for domestic or human medical use Getting Started How to Use this Manual In this manual the following conventions are used to distinguish elements of text BOLD Denotes labeling commands and literal portions of syntax that must appear exactly as shown italic Used for variables and placeholders that represent the type of text to be entered by the user SMALL CAPS Used to show key sequences or actual buttons such as OK where the user clicks the OK button In addition the following symbols appear periodically in the left margin to call the readers attention to specific details in the text O Warns the reader of a potential danger or hazard associated with certain actions Q Appears when the text contains a tip that is especially useful Indicates the text contains information to which the reader should pay particularly close attention All Specifications and Information Subject to Change without Notice ICM IO CXX User s Manual Document 2013009 1 pdf PAGE 3 0 ia Bo Divelbiss Corporation
6. that may be enabled or disabled via jumpers See later this sec tion for debounce information Each digital input group contains four digital input terminals 0 1 2 3 or 4 5 6 7 and one digital input common for each group C This discrete common provides the functionality of wiring input devices to the terminal blocks as sinking or sourcing All the digital inputs in a group must be used the same as all sinking or all sourcing but each group may be used as sinking or sourcing indepen dently of the other All digital inputs in one group must ALL be utilized as the same type sinking or sourcing Each group may be used as sinking or sourcing provided that all the digital inputs in the group are used and wired the same Figure 2 1 illustrates connecting digital inputs digital inputs 0 3 as sinking inputs with a sourcing device and connecting digital inputs digital inputs 4 7 as sourcing inputs with a sinking device DIGITAL INPUT GROUP A Pin Out DIGITAL INPUT GROUP B Pin Out PIN ID CONNECTION PIN ID CONNECTION o O Digital Input 0 Group Digital Input Common Digital Input 1 Digital Input 4 Digital Input 2 Digital Input 5 Digital Input 3 6 Digital Input 6 Group Digital Input Common Digital Input 7 ICM IO CXX User s Manual Document 2013009 1 pdf PAGE 8of 15 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com I O Expander Features SINKING INPUTS SO
7. the I O Expander features and functions and provides hints and important information for configuring and us ing the ICM IO CXX I O Expanders I O Expander Features The ICM IO CXX I O Expander is powered from the P Series Bear Bones Controller ICM BB P13 XX via the I O A or 1 0 B port and cable the one connected to the controller The I O Expander will operate over a wide voltage range Input Power From Controller 8 32 VDC Typical 13mADC 24VDC Controller Input Power Typical Current Excludes I O 1 0 A 1O B Pin Out PIN ID CONNECTION Q The I O Expanders are available with AC or DC I O The I O type does not affect the connections to the controller The ICM BB P13 XX controller provides the logic power to the I O expander via the cable plugged into the I O connector port When connected to a DC Model Controller the typical input power to the expander will be the input voltage of the controller When connected to an AC Model Controller the typical input power will about 15VDC This 15VDC is unregulated and can change based on the loading number of I O expanders used Digital Inputs The ICM IO CXX I O Expanders support eight on board digital inputs These eight digital inputs are divided into two groups of four inputs Inputs 0 3 and Inputs 4 7 Refer to Figure 1 1 for the location of the digital input terminal block An LED indictor is provided for each digital input Each digital input also has optional debounce
8. 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com Getting Started The ICM IO CXX Overview The ICM IO CXX I O Expander provides add on I O to the P Series Bear Bones Controllers ICM BB P13 XX in groups of 8 digital inputs and 8 digital outputs The ICM IO CXX boasts the following capabilities e 8 to 32VDC Operation 90 130VAC Operation Model Dependent e 40 C to 80 C Operating Temperature Range e 8 Digital Inputs Sinking or Sourcing in groups of 4 with LED indicators e Digital Inputs debounce is configurable using jumpers e 8 Digital Outputs rated 2 Amps each either 8 32VDC or 90 130VAC Model dependent e One CAN Port 2 I O Connectors for connecting to controllers and addtional I O Expanders e Power Monitor LED and Status Watchdog LED The ICM IO CXX Models The following I O Expander models are available for the P13 Series Bear Bones Controller Expandable Busta Vo Power Inputs Outputs 1 0 ICM IO C21 8 32VDC s ea Yes ICM 10 C24 90 130VAC s ea Yes Getting to Know the ICM IO CXX I O Expander The ICM IO CXX I O Expander is designed to expand the I O capabilities of the P Series Bear Bones controllers ICM BB P13 XX however the ICM IO CXX is compatible with any OptiCAN enabled controller Figure 1 1 illustrates the ICM IO CXX I O Expander and it s standard features 1 Watchdog LED Indicator 5 CAN Termination Jumper 9 Digital Input LED Indict
9. PUT VOLTAGE RANGE Model Minimum Voltage for ON Maximum Voltage ICM lO C24 8 VDC 32 VDC ICM IO C21 90 VAC 130 VAC Digital Outputs The ICM IO CXX I O Expanders support eight on board digital outputs These eight digital outputs are divided into two groups of four outputs Refer to Figure 1 1 for the location of the digital output terminal block An LED indictor is provided for each digital output The ICM IO CXX I O Expander provides on board noise suppression It is highly recommended to add off board protection devices diodes across output loads for DC models and Metal Oxide Varistors MOVs across output loads for AC models Ss Ideally these devices should be physically located at or as close to the load device as possible ICM IO CXX User s Manual Document 2013009 1 pdf PAGE 9of 15 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com I O Expander Features Each digital output group contains four digital output terminals 0 1 2 3 or 4 5 6 7 and one digital output common for each group C This discrete common provides the functionality of wiring output devices to the terminal block as sinking or sourcing All the digital outputs in a group must be used the same as all sinking or all sourcing but each group may be used as sinking or sourcing independently of the other All digital outputs in one group must ALL be utilized as the same type sinking or s
10. URCING INPUTS SOURCING INPUT DEVICES SINKING INPUT VDC AC LINE DEVICES DC COMMON AC NEUT DC COMMON AC NEUT Figure 2 1 Digital Inputs Sinking Sourcing provided the I O bus is connected properly terminated properly and the I O Expander is addressed correctly The connected controller has the responsibility to listen for the digital inputs and act according to the program installed ladder diagram The digital inputs status are automatically broadcast to the connected ICM BB P13 XX controller or other controller DIGITAL INPUT DEBOUNCE Each digital input has on board debounce circuitry The debounce circuit is individually configurable on a per input basis using jumpers and shunts They are identifyed on the ICM IO CXX as DB1 DB8 for digital inputs 0 7 respectively To enable the debounce on a digital input set the shunt of the DBx jumper from pin 1 to pin 2 To disable the debournce on a digital input set the shut of the DBx jumper from pin 2 to pin 3 Note Pin 1 for each digital input DBx jumper is closest to the middle of the controller Pin 3 is the closes to the edge of the controller board Pin 2 is the center pin The digital inputs voltage is model dependent The inputs will operate over the range shown with the minimum voltage shown as the voltage where the input is guaranteed to be ON The inputs may be ON below the shown voltage but there is no guarantee DIGITAL IN
11. ach switch represents a binary digit 1 2 4 8 and 16 for 1 5 respectively The binary number sets the I O Address The Address Selector should be set prior to applying power When changing the address cycle power reset the I O Addresses Failure to set the address prior to applying power or not cycling power after changing the I O Address may result in failure for the ICM IO CXX I O Expander to operate correctly Dip Switch Setting I O Address 4 5 1 0 Address TERATE or aleia mig SW 1 2 3 4 5 1 0O Address onj for efx xfx SW 1 2 3 4 5 I O Address or x fore x x x x SW 1 2 3 4 5 1 0 Address ponj or eb SW 1 2 3 4 5 1 0 Address fon x forr x x xix 4 5 1 0 Address Sv 23 on pf x 5 jore x xix SW 1 2 3 4 5 I O Address fon Ppaf for x x x 4 5 1 0 Address METAS jore xfx SW 1 2 3 4 5 1 0 Address pow De or x x x x SW 1 2 3 4 5 1 0O Address 5 1 0 Address on pg x HESSE jor x x x orj x x SY al 2 4 5 1 0 Address sw 1 4 5 1 0 Address X SWITCH SETTING Home fest Lael or x x or x x ICM IO CXX User s Manual Document 2013009 1 pdf PAGE 13 of 15 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com I O Expander Features Using the Digital Inputs and Digital Outputs The I O Expanders use the OptiCAN network OptiCAN is a register
12. differentiated by the controller based on the address ID node set on each I O Expander The registers shown are for reference only as they are not configurable at the I O Expander 1 O Expander Register Assignments Register Description o o OE All digital inputs status Packed as an integer www divelbiss com Browse to the ICM BB P13 XX product page and select the Documents Downloads tab in the page Located in the Software section will be sample program P1310Expander zip for using the I O Expander on the OptiCAN network Download and unzip this file to have access to the ladder diagram file 9 An example program for the ICM BB P13 XX controller and I O Expander is availabe from our website STARTING THE OPTICAN I O EXPANDER NETWORK Before any network communication can occur the I O network must be started The network can only be started by the broadcast of a START NETWORK command from a connected controller Refer to the ICM BB P13 XX controller manual for details on imple menting and starting the I O network ICM IO CXX User s Manual Document 2013009 1 pdf PAGE 14 of 15 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com I O Expander Features Controller P Series Bear Bones Controller or any OptiCAN enabled Controller Input Power 8 32 VDC typical 13mA 24VDC Input Power no loads DC Models Qty 8 8 32 VDC DC Models 9 130 VAC AC
13. erminators may result in I O bus Only the ENDS of the I O Bus first and last devices are to have the terminators terminating resistors enabled Failure to communication errors or loss of communication at all Refer to Figure 2 3 USING OPTICAN DEVICES ON THE I O PORT The I O Port utilizes the OptiCAN network for all communications As such any product that supports the Divelbiss Y OptiCAN network may be connected to the I O port All OptiCAN communication is network based Refer to the P Series EZ LADDER Toolkit manual for details and information regarding the OptiCAN network and registers Refer to the connected product manual for information regarding the connections needed and terminations I O Expander Address Selector The ICM IO CXX I O Expander using the OptiCAN network for communcating to controllers and as such each I O Expander is required to have a unique address on the I O Bus OptiCAN network The address for each I O board is set by its on board I O Ad dress Selector Refer to Figure 1 1 for the location of the address selector ICM IO CXX User s Manual Document 2013009 1 pdf PAGE 12 of 15 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com i I O Expander Features The ICM IO CXX I O Expander supports network addresses I O Addresses of 1 31 Address 0 is not valid The address is configured by setting the dip switches 1 5 on the I O Address Selector E
14. he I O expander should be mounted in line with the controller physically the same width on the edge with the I O expander connector of the controller This will align the I O connectors of the controller and the I O expander near each other Plug the provided cable with the I O Expander into the I O expander connector of the controller and the O B connector of the I O Expander The connectors will only plug in the correctly as they are keyed Refer to the ICM BB P13 XX Controller for information regarding configuring and using the I O expander on the P Series Bear Bones controller ICM BB P13 XX As the ICM 1O CXX I O Expander uses the OptiCAN network multiple I O expanders may be connected to one controller Each expander connected must have a uniquie I O Address network address The design of the expanders allows multiple expanders to be mounted in line and thus their O A and I O B connectors will align allowing the cable provided with each I O expander to be used to connect first from the controller to the first expander and then from each expander to the next expander daisy chaining the I O expanders Refer to Figure 2 3 for an example of the controller and I O mounting and connections I O EXPANDER PORT TERMINATION The OptiCAN network used for the I O bus is based on a CAN network and as such requires the use of terminating resistors on the I O bus The ICM BB P13 XX controllers have an on board terminating resistor as do each of the I
15. nough to connect the expander to the controller or other expanders as long as this mounting location is used Mounting expanders at different locations may require additional cabling not provided ro Q For noise immunity the mounting hardware should be connected electrically to earth ground Configuration Jumpers The ICM IO CXX I O Expander have configurable jumpers setting optional features Refer to Figure 1 1 for jumper locations The jumpers have 3 positions and removable shunts are provided To configure a jumper remove and then re install the shunt on the pins typically numbered 1 3 Refer to Figure 1 3 for a sample of a jumper and shunt Jumper pin 1 is designated with a T silkscreened on the PCB ICM IO CXX User s Manual Document 2013009 1 pdf PAGE 5 of 15 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com Getting Started 4 25 4 25 W D PWR Co Co 4 90 4 90 4 25 4 25 Figure 1 2 I O Expander Mounting Jumper Example Pull kg Jumper as shown and install from Pins 1 to 2 or Pins 2 to 3 based on setting required Figure 1 3 Jumper Shunt Example ICM IO CXX User s Manual Document 2013009 1 pdf PAGE 00 fal Bo Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com I O Expander Features This sections explains
16. ors 2 Power Status LED 6 I O Address Selector Node ID 10 Digital Input Debounce Jumpers 3 I O A CAN Connector 7 Digital Output Terminal Blocks 11 Digital Input Terminal Blocks 4 O B CAN Connector 8 Digital Output LED Indicators ICM IO CXX User s Manual Document 2013009 1 pdf PAGE 4 of 15 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com Getting Started Vee wan WD PWR eee Son INPUTS o i VO OUTPUTS BEBE ADDRESS q Q 12345 I I HVET i i Doo E TERMINATOR DIGITAL OUTPUTS SLNANI WLISIG Do E Do E DO3 ME st a Do M 7654CC3210 wo 2 DOS EEE L L eae ii Do7 i 2985 700E 710 en D Cpe ree 0 088 Figure 1 1 ICM IO CXX I O Expander ICM BB IO CXX Mounting The ICM BB 1O CXX I O Expanders are designed as subplate mount and are mounted using hardware including spacers screws and nuts as needed not included Figure 1 2 illustrates the mounting dimensions The ICM IO CXX I O Expanders typically mount to the lower side of the controller where the I O Port CAN Port is located This aligns the I O connectors on the controllers and expanders The cables provided with the expanders are long e
17. ourcing Each group may be used as sinking or sourcing provided that all the digital outputs in the group are used and wired the same AC Model outputs may be wired as Sinking or Sourcing while DC Model outputs only support Sinking Wiring DC Model outputs as sourcing will result with loads being active and may damage the I O Expander Figure 2 2 illustrates connecting digital outputs digital outputs 0 3 as sinking outputs with a sourcing device and connecting digi tal outputs digital outputs 4 7 as sourcing outputs with a sinking device DIGITAL OUTPUT GROUP A Pin Out DIGITAL OUTPUT GROUP B Pin Out PIN ID CONNECTION CONNECTION Group Digital Output Common 7 SINKING OUTPUTS SOURCING OUTPUTS VDC AC LINE AC NEUT AC NEUT NOoopQOQWN A0 NOooaRQOQHWNAO Figure 2 2 Digital Outputs Sinking Sourcing DIGITAL OUTPUT RATINGS Each digital output will operate over the voltage range shown and supports a load up to 2 Amps each DIGITAL OUTPUT VOLTAGE RANGE Model Minimum Voltage Maximum Voltage ICM lO C24 8 VDC 32 VDC ICM IO C21 90 VAC 130 VAC The digital outputs voltage is model dependent The outputs will operate over the range shown The outputs may be operate below the minumim voltage shown but operation is not guaranteed ICM IO CXX User s Manual Document 2013009 1 pdf PAGE 10 of 15 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com l I O Expande
18. r Features The ICM IO CXX I O Expander automatically listens for broadcasts from the connected ICM BB P13 XX controller or other controller provided the I O bus is connected properly terminated properly and the I O Expander is addressed correctly The connected controller sets the output control status broadcasts it according to the program installed ladder diagram LED Indicators The ICM IO CXX I O Expander provides two on board LED indicators Refer to Figure 1 1 for general locations of the LED indicators The two indicators are LED INDICATORS LED NAME DESCRIPTION POWER Power OK green On when proper input power is detected WATCHDOG Watchdog red Flashes when the I O Expander is operating correctly MR amp I 0 B Ports The ICM IO CXX I O Expander has two I O Port connectors I O A and O B These ports two ports are electrically connected This provides two identical ports for connecting to ICM BB P13 controllers or other controllers and expanding to additional ICM IO CXX I O Expanders daisy chaining additiona I O Expanders The I O Expanders are available with AC or DC I O The I O type does not affect the connections to the controller The Q ICM BB P13 XX controller provides the logic power to the I O expander via the cable plugged into the I O connector port The I O Expander connects to the ICM BB P13 XX controller via its I O port Refer to Figure 1 1 for general location of the I O A and 1 O B Ports T
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