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994-0078 - GE Digital Energy

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1. PCB Assembly Table RoHS RoHS Material Declaration Data Content by PCB Assembly Compliance Item Number Description Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated PB Hg Cd Chromium Cr6 biphenyls PBB diphenyl ethers PBDE 245 0004 R NET DIP 3K3 ISO 16 Pin O O o O O O 245 0009 R NET DIP 1K ISO 16 Pin 0 O O o O O 245 0012 R NET DIP 100 ISO 16 Pin O o 0 O O O 245 0014 R NET DIP 10K ISO 16 Pin O 0 0 O O o 245 0029 R NET DIP 1K2 ISO 16 Pin O o o O O O 245 0030 R NET DIP 1K5 ISO 16 Pin O o O O O O 245 0031 R NET DIP 560R ISO 16 Pin O 0 O 0 O o 500 0280 Chassis Assy D20 M VME 3U x o o o 0 o 500 0305 Chassis D20M Single SLOT x O O o 0 o 500 0306 6U CCU Chassis D200 VME Single 115 230VAC X O O 0 o O 500 0307 6U CCU Chassis D200 VME Single 48VDC x O O O O O 500 0307 ECC 6U CCU Chassis D200 VME Single 48VDC Epoxy Conformal Coat x 0 O o 0 o 500 0310 6U CCU Chassis D200 VME Dual 48VDC x O O O O O 504 0002 WESDAC D20C X O O O O o 504 0003 WESDAC D20C HV x 0 O 0 O O 507 0101 WESDAC D20S TY1 Version 1 X O O ie O O 507 0101 CC WESDAC D20S TY1 Version 1 X O O O O O 507 0103 WESDAC D20S HV2 X O O O O o 507 0103 CC WESDAC D20S HV2 X ie O 0 O O 507 0103 ECC WESDAC D20S HV2 Epoxy Conformal Coated X o o o O o 508 0101 WESDAC D20K Type 1 Version 1 X o O 0 O O 508 0101 CC WESDAC D20K Type 1 Version 1 Conformal Coat x o o o 0 o 508 0101 ECC
2. Media Interfaces Description Legacy Part Number Smart Catalog Number Prefix D20 EME 10BASE FL Media Interfase Card 526 2112 amp 977 0298 D20ME X K U U D20 EME 10BASE FL Media Interfase Card conformal coated 526 2112 CC amp 977 0298 D20ME X A U U D20 EME 10BASE FL Media Interfase Card Epoxy conformal coated 526 2112 ECC amp 977 0298 D20ME X B U U D20 EME 10BASE TX Media Interfase Card 526 2116 amp 977 0298 D20ME X L U U GE Information 994 0078 2 00 12 173 D20 D200 Installation and Operations Guide GE Digital Energy Chassis Description Legacy Part Number Smart Catalog Number Prefix D20 Chassis assembly nonVME 3U single slot 500 0305 D20ME C A U U D20 Chassis assembly VME 3U 500 0280 amp COVER PLATES D20ME C B U U D20 Chassis assembly nonVME 3U single slot Conformal Coated 500 0305 CC D20ME C C U U D20 Chassis assembly VME 3U Conformal Coated 500 0280 CC amp COVER PLATES D20ME C D U U D20 Programmed Chip Set BOOTROM Description Legacy Part Number Smart Catalog Number Prefix P149 0 VER 129 D20ME D20 Base BOOTROM P149 0 VER 129 D20CP 3A P130 0 VER 204 D20ME CCU BOOTROM P130 0 VER 204 D20CP 3B P130 0 VER 134 D20ME CCU BOOTROM P130 0 VER 134 D20CP 3C P130 0 VER 133 D20ME CCU BOOTROM P130 0 VER 133 D20CP 3D P130 0 VER 132 D20ME CCU BOOTROM P130 0 VER 132 D20CP 3E P130 0 VER
3. je i 530 0091 1 1MA 5V I P Analog Adaptor ye 530 0086 50MA 5V I P Analog Adaptor D20A U U U U U G U U 5mA 1V current input adaptor Set of 32 530 0073 D20A U U U U U H U U 50mA 5V current input adaptor Set of 32 530 0086 GE Information 994 0078 2 00 12 177 D20 D200 Installation and Operations Guide GE Digital Energy B 3 D20 Combination Modules Spare Cross Reference Legacy and new part numbers are listed for e D20C WESTERM Modules e D20C WESDAC Modules e DNP3C WESDAC Modules e D20C Digital Input Adapter Modules e D20C First Slot of Analog Adapter Modules e D20C Second Slot of Analog Adapter Modules e D20C Output Adapters e D20C WESDAC Daughter Cards D20C WESTERM Modules Legacy Part Number and Description Smart Catalog Number Prefix and Description D20 Combination WESTERM Modules Legacy Part Number D20 Combination WESTERM Modules New Part Number Prefix 517 0169 WESTERM D20C TYPE 1 VERSION 1 D20CS T 1 D20C LV 20 60VDC or D 20 Power Compression Termination amp DB25 for Interposer relays 517 0180 WESTERM D20 CD D20CS T 2 D20CD LV 20 60VDC or D 20 Power DB25 Termination 517 0326 WESTERM D20 CB D20CS T 3 D20CB LV 20 60VDC or D 20 Power Barrier Termination amp DB25 for Interposer relays 517 0217 WESTERM D20 CX W TB PLUGS
4. D20A DH U E WESDAC D20A HV Epoxy Conformal Coated 176 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide DNP3A WESDAC Modules Legacy Part Number and Description Smart Catalog Number Prefix and Description DNP I O Module Spares Legacy Part Number DNP I O Module Spares New Part Number Prefix 511 0301 DNP I O Module DC ANALOG INPUT D20A 3L U U WESDAC D20A LV DNP3 Communications 511 0301 CC DNP I O Module DC ANALOG INPUT D20A 3L U C WESDAC D20A LV DNP3 Communications Conformal Coated Conformal Coated 511 0303 DNP I O Module DC ANALOG INPUT HV D20A 3H U U WESDAC D20A HV DNP3 Communications D20A Adapter Modules Legacy Part Number and Description Smart Catalog Number Prefix and Description D20 Analog Adaptors Legacy Part Number Adapter Pack New Part Number 530 0004 Analog Adaptor I P Voltage D20A U U U U U 1 U U Voltage Input adaptor 1 5 10 VDC Set of 32 530 0004 530 0005 Analog Adaptor I P 1MA 1V D20A U U U U U 2 U U 1 mA 1V current input adaptor Set of 32 530 0005 530 0045 Analog Adaptor I P 2MA 1V D20A U U U U U 3 U U 10 mA 5V current input adaptor Set of 32 530 0045 530 0050 1MA 5V I P Analog Adaptor D20A U U U U U 4 U U 1 mA 5V current input adaptor Set of 32 530 0050 530 0025 1 2MA 1V I P Ana
5. When set for RS 485 mode see SW2 each serial communication port channel must be set for either RS 485 2 wire with the switch ON or RS 485 4 wire RS422 with the switch OFF RS 232 is the factory default setting for the D2OME Processor with the switch OFF Note In order for RS485 2 wire 4 wire to operate the RTS ON OFF setting must be enabled and both DCD and CTS must be disabled in Config Pro specific to the protocol being used for that serial port RTS must be toggled ON for RS485 2 wire transmissions and may be set continuously ON for RS485 4 wire data transmissions Note When operating a serial communication channel in RS 232 mode always have the corresponding switch OFF SW1 pins Serial Comm Port RS 485 2 RS 485 4 RS 232 wire wire 1 CO CO SW2 allows each serial communication port channel to be set for either RS 485 RS 422 mode with the switch ON or for the default setting of RS 232 mode with the switch OFF mode ED ii ERR po OFF OFF OFF OFF OFF OFF FF OFF OFF OFF OFF OFF OFF OFF CORE fei or RS OFF OFF OFF OFF OFF OFF OFF Pw p h or 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Connections and Configuration continued D20ME II Jumpering continued JP11 RS 232 RS 485 Operation Table Serial Port Pinouts GE Information A JP11 jumper is always installed in conjunction with a serial communic
6. page 67 Redundant D 20 communication channels are available on all peripherals Daughter boards are required to support this functionality e Part number 540 0207 for the A S and K boards e Part number 540 0209 for the C board 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Familiarization continued Extended Communi cations D 20 Comm Interface D 20 Splitter D 20 RS 485 Interface GFO and PFO Adaptors Extended Power D 20 DC Interface GE Information To extend communications to multiple peripherals use the D 20 Communications Interface or the D 20 Splitter each of which will allow peripherals to be sited remotely from the D20 In conjunction with the D 20 RS 485 Adaptor the D 20 Communications Interface acts as a communication repeater to overcome the limit of 31 peripherals on a single RS 485 link The D 20 Communications Interface can be used in conjunction with any of the following plug in adaptors e D 20 RS 485 Interface e GFO PFO Adaptors The D 20 Splitter can be used only with the GFO PFO adaptors Use the D 20 Communication Interface module when you require one to one communication links with peripherals Use the D 20 Splitter when you require one to four communication links with peripherals especially if peripherals are clustered in different areas of the substation The D 20 RS 485 Interface provides the repeater function which c
7. 517 0333 WESTERM D20 CDI 48V D20CS T 4 D20CX LV 20 60VDC or D 20 Power Compression Disconnect Termination amp DB25 for Interposer relays D20CS T 6 D20CDI LV 20 60VDC or D 20 Power 48V Isolated Common amp DB25 for Interposer relays 517 0263 WESTERM D20 CDI 130V D20CS T 7 D20CDI LV 20 60VDC or D 20 Power 130V Isolated Common amp DB25 for Interposer relays 517 0239 WESTERM D20 C4Z 48V DI D20CS T 8 D20C4Z HV 48V DI Compression Termination Analog Input Only 517 0325 WESTERM D20 C4Z2 48V DI D20CS T 5 D20C4Z HV 48V DI Compression DisconnectTermination 517 0253 WESTERM D20 C4Z 110V DI 517 0362 WESTERM D20 C4Z2 24V DI D20CS T 9 D20C4Z HV 110V DI Compression Termination Analog Input Only D20CS T A D20C4Z2 HV 24V DI Compression Termination Analog Input amp Output Allowed 517 0363 WESTERM D20 C4Z2 WITH PLUGS 48V DI D20CS T C D20C4Z2 HV 48V DI Compression Disconnect Termination 517 0267 WESTERM D20 C4Z2 220V D20CS T D D20C4Z2 HV 220V DI Compression Disconnect Termination D20C WESDAC Modules Legacy Part Number and Description WESDAC Modules Legacy Part Number Smart Catalog Number Prefix and Description WESDAC Modules New Part Number Prefix 504 0002 WESDAC D20C D20CS D 1 WESDAC D20C LV 504 0003 WESDAC D20C HV 178 994 0078 2 00 12 D20CS D 2 WESDAC
8. Power Distribution Ribbon cable connectors to WESTERM D20M Termination Panels SCHROFF VME bus backplane 994 0078 2 00 12 31 D20 D200 Installation and Operations Guide GE Digital Energy Familiarization continued WESTERM The D200 uses the WESTERM D20M Termination Panel Up to four D20M D20ME ME II boards can be connected to each Termination Panel Termination Panel D 20 Link Ports Ribbon cable connectors 1 20 Link Com 4 com 1 al Com 1 Com 2 Com 2 Com 2 Com 2 Ear Com3 com 3 Com 3 com 3 Grounding Block 8 20 Link Com4 Com4 Coma Com4 Com 5 com4 Com Com5 0 20 Link Power Termination Block Com a Com6 Com 6 com 6 Com 7 Com 7 Com 7 Com 7 Banks of RS 232 Serial Communication Ports for separate nodes Note There are cases when you will need a second termination panel e If you have more than four main boards and you want to utilize at least one serial communication port for each board e If more than 28 serial ports are required Contact GE Digital Energy for further information 32 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Familiarization continued WESTERM WESTERM D20M Termination Panels are mounted behind the VME bus D20M backplane Termination Panel REAR p FRONT D20M Side of D200 i Vertical
9. 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Power up and Test continued Testing If you have a D20 D200 redundant system you must test Redundangy e CCU A and CCU B are communicating e fail over is functioning correctly Procedure Follow these steps to check that CCU A and CCU B are communicating once you have powered up the Primary and Secondary units On the front of the RS 232 Panel check that CCU A LED is illuminated which shows that CCU A is Active Note Both the PWR A and PWR B LEDs should be illuminated Connect a WESMAINT II cable to the female DB 9 WESMAINT II port on the front panel of the Active D2OME ME II Master board Attach the other end of the WESMAINT II cable to the serial communications port of the PC or terminal Login to WESMAINT through the emulator you are using Result The WESMAINT Main Menu is displayed Check to see that STNBY shows at the top left of this WESMAINT screen Result If this text shows then the Primary and Secondary CCU are communicating If this text does not show then the Primary and Secondary are not communicating Note STNBY will appear on the Active CCU WESMAINT Main Menu display approximately one minute after power up of the two units Wait for this message to appear before using this procedure GE Information 994 0078 2 00 12 111 D20 D200 Installation and Operations Guide GE Digital Energy Power up and
10. 115 230 VAC input voltage selector switch gt 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Connections and Configuration continued Procedure To switch 12 12V power supply Remove the 12 12V Power Supply from the D200 Chassis Inspect the right side of the casing Note In the middle at the bottom of the right side a toggle switch is visible through one of the casing apertures This switch indicates the mains supply voltage setting 220V 110V Set the voltage as required by carefully toggling the switch through an aperture in the underside of the casing Result The mains power supply rating has been set for the Power Supply GE Information 994 0078 2 00 12 65 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued Termination Panels Jumper Settings Termination Panels Power Supply WESTERM D20M SS Power Supply 66 There are three WESTERM Termination Panels For jumper configuration settings for each of these boards see the Module Layout drawings e WESTERM D20M SS for non VME see 5 7 0224 ML e WESTERM D20M for VME see 517 0225 ML e WESTERM D20M for VME see 517 0245 ML Power connections to the WESTERM Termination Panels are made on connector blocks e TBI onthe WESTERM D20M SS and WESTERM D20M e TB2 on the WESTERM D20M Power Supply connections on WESTERM D2
11. 86 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Connections and Configuration continued D 20 Interface Jumper location and configuration settings for the D 20 Communication Interface Modules and D 20 DC Interface are given below You can also refer to the Module Layouts for these boards e D 20 Communications Interface and D 20 RS 485 Adaptor see 520 0117 ML e D 20 Splitter see 520 0118 ML e D 20 DC Interface see 520 0154 ML D 20 Comm Jumper locations on the D 20 Communications Interface Interface Jumpers D 20 Communication Interface 520 0117 1s Wil 3 mmz h mem 714 SS a4 J1 1 E Sma J7 1 D 20 LINK D 20LINK HE g Tami 9 8 S E S E J2 zs di E pn 1 Z1 mm te E D 20 LINK a zn mm Gil e Z 12 mm a 2 3 T ss 2 1 3 1 3 EE 75 mm x cA Use jumpers e Z1 to Z4 for external power setting e Z5 and Z6 for D 20 channel used e Z7 and Z8 for Repeater channel used e Z9 to Z14 for SW base compatibility setting See table below next page GE Information 994 0078 2 00 12 87 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued D 20 Comm The following table gives jumper settings for Z1 to Z14 Interface Settings Jumper Jumper Jumper Jumper Definition External Power Number Position Settin
12. CE Mark Compliance Information continued Explanatory Note Consumer products those sold to the public through retail are designed to be installed by untrained personnel in the standard functional environment e g PC enclosure using only basic tools and a provided user s manual Additional adjustments to achieve EMC or LVD compliance are not required Such products must bear the CE mark logo GE products are industrial grade products and are not available for sale through retail These products require trained personnel for installation and may require additional adjustments configuration or placement in a protective environment to meet requirements of EMC or LV Directives Such products typically are not required to bear the CE mark logo Example A clear distinction exists between a digital input card for a PC and the D20 digital input module A PC digital input card is a consumer product sold over the counter An untrained person can install this card without specialized knowledge of EMC using only the supplied user s manual This PC digital input card should meet the intent of EMC amp LV Directives when installed in a standard PC enclosure for which it was designed and tested Whereas the D20 digital input module can be installed in numerous configurations and environments but by trained personnel 18 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide EAC Complia
13. GE Digital Energy Servicing continued Batteries Battery Checking Cleaning amp Handling of Batteries 146 The D20ME ME II Main board has two lithium batteries located near the front of the board These maintain the contents of the NVRAM in the event that power is removed from the module See D20ME Main Module Board Layout page 54 Battery life should exceed five years e Ifthe D20ME is never powered down or e If the batteries are disconnected by removing jumper JP8 Battery life is shortened if they are left connected while the D20ME is powered down for extended periods To check battery voltage use a meter or other measuring device that has high input impedance 10MQ or higher The batteries have a nominal voltage of 3 6 volts Batteries with a voltage of 3 0 volts or less should be changed If you remove one or both of the batteries from the D20ME configuration data and any other database information stored in NVRAM is lost e You have to download the configuration file after battery changing to restore operation e Use non conductive cleaning solution to prevent battery performance deterioration e Dry batteries at a temperature below 85 C to prevent seal deformation which may result in leakage e Avoid inversion of polarity exposure to high temperatures such as soldering or spot welding excessive force to terminals e Wear gloves or finger caps when handling batteries to kee
14. Pause Help If the download fails for any reason you will see garbled text behind the Tera Term Send file dialog box If this occurs click Close to stop the download and press the Enter key several times When the system prompt D20MES gt appears return to step 8 and repeat the procedure After the firmware download is completed type the command img and press Enter to verify that firmware has been downloaded successfully Tera Term COMI VT 10l x Fie Edit Setup Control Window Help escription 038 B v 268 PB26 1 v 290 Type the command boot and press Enter to reboot the RTU The RTU reboots with the new firmware that was downloaded Because the RTU will reset the baud rate back to 9600 you will need to change the terminal emulator baud setting back to 9600 to see the boot up information 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide GE Information 994 0078 2 00 12 117 D20 D200 Installation and Operations Guide GE Digital Energy 2 Operation and Maintenance D20 D200 Software Configuration This Section D20 and D200 Software Introduction 118 Use this section as a guide for e An introduction to the software components used in the D2OME ME II module e How to identify the type of Base software installed on your DZOME ME II module e An overview of the software tools you will use e How to download code and configuration files to the
15. 0 o 517 0245 WESTERM D20M NGC X O O O o O 517 0245 ECC WESTERM D20 M Epoxy Conformal Coat x 0 0 o 0 o 517 0249 WESTERM D20 SZ 110V x o o o 0 0 517 0249 ECC WESTERM D20 SZ 110V Epoxy Conformal Coat X o O o O o 517 0250 WESTERM D20 OKR X O O O o O 517 0251 WESTERM D20 OAD X O O O O O 517 0252 WESTERM D20 SDI 125V X O O O O O 517 0253 WESTERM D20 C4Z 110V DI X O O O O o 12 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Item Number Description Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated PB Hg Cd Chromium Cr6 biphenyls PBB diphenyl ethers PBDE 517 0262 WESTERM D20 SDI 125V x O O 0 O O 517 0262 CC WESTERM D20 SDI 125V X O o O O O 517 0263 WESTERM D20 CDI 130V X O O 0 O O 517 0266 WESTERM D20 SZ2 110 220V x o O 0 o O 517 0267 WESTERM D20 C422 x O O O O O 517 0300 WESTERM D20 Assy Panel Mount for AEP x O o o 0 o 517 0325 WESTERM D20 C4Z2 48VDI X o O O O O 517 0326 WESTERM D20CB X O o O O O 517 0327 WESTERM D20SB X O Q O O O 517 0327 CC WESTERM D20SB X O O 0 O O 517 0328 WESTERM D20AB X O O O O 0 517 0328 CC WESTERM D20AB Conformal Coat x o o o 0 o 517 0330 WESTERM D20 SDI 24V X O O 0 O 0 517 0330 CC WES
16. Cable Pinouts 104 Once you have correctly connected and configured your D20 D200 redundant system power up and test the system for fail over The UPC contains a jumper field that is configured specifically for each protocol Jumpers are pre set at the factory and should not have to be changed See the Configuration Guide for the protocol for the jumper settings that are required WESMAINT cable DB 9 connectors pinouts TERMINAL D20 WESMAINT DES FEMALE DE9 MALE A END B END J CONNECTOR P CONNECTOR com 5 1 py BLK COM RXD 2 3 TXD 3 4 1 2 3 4 3 6 7 8 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Power up and Test Power up and test the D20 D200 Note Required for Testing Important Checks GE Information Once you have made all field wiring and communication connections and have completed the necessary hardware configuration the next step is to power up the D20 D200 and verify that it is functioning properly Use this section of the guide to prepare for powering up and learn how to correctly perform the power up and other tests e What is needed to test WESMAINT II facility 68K Monitor and Config Pro e How to power up the D20 D200 and conduct the BOOT Test Power On Self Test e How to carry out a redundant system test Before any of the tests and procedures in this section can be performed a valid configuration file must be loaded
17. Properties of the communication program Note Enabling echo may slow the transfer speed Download Code File Type dl and press ENTER to ready the D20ME II to receive the downloadable code file Click Transfer Send Text File from menu bar Result A dialog box opens prompting you to locate the Down shx file that you wish to download Select the correct file and click Open to start the transfer Result The file transfer may take from less than 10 minutes to over 30 Type el p to display the error log Result The D20M gt prompt should return indicating no errors found Errors Record error s and re try download If errors persist contact GE for support Type el r to clear the error log even if there are no errors displayed in the previous step Type Boot to restart device minutes depending on the communication speed selected When complete the D20M gt prompt returns Result The D20ME II code download is complete 994 0078 2 00 12 131 D20 D200 Installation and Operations Guide GE Digital Energy D20 D200 Software Configuration continued Software Configuration D20ME Il continued Procedure The following steps demonstrate the serial download of a Flash code file to a CCU D20ME II type of D20ME II module using the 68K Monitor CCU D20ME II CCU Code Download Restart the D20ME II again 2 As soon as messages display on the monitor press the SPACEBAR key within 5 seconds Result
18. Shunt Series All Any BootROM Perfask V0 0 See note 3 Any BootROM 168 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Product Combinations continued Peripheral Compatibility Table 2 continued Product Vintage Release D 20 Communications Base Minimum EI ee ee Detail ey EEE WESDAC Vintage 01A I0A O1A 10A Shut Cap Shunt Cap Perpal 1 V1 5 1 V1 5 AU Any BootROM BootROM D20S Vintage 11A 13A 17A 96 09 11 Series Cap Perfuni V0 0 D20 base 3 51 P002 3 05 507 0101 and newer P002 2 3 05 or P002 3 1 00 Vintage 12A Note 1 96 08 08 Series Cap Perpal 1 V1 5 fan Any BootROM Vintage 18A current 98 06 11 Jumper Caps Shunt Series All Any BootROM Perfask V0 0 See note 3 WESDAC Vintage 01A 19A Shunt Cap Perpal 3 V1 2 All Any BootROM D20C 504 Cannot use 2nd D 20 com 0002 port for redundant link Vintage 20A 23A 96 11 19 Series Cap Perfuni V0 0 D20 base 3 51 P002 3 05 Cannot use 2nd D 20 com and newer P002 2 3 05 or port for redundant link P002 3 1 00 Vintage 24A current 98 06 25 Jumper Caps Shunt Series All Any BootROM Perfc V0 0 See note 3 Vintage 01A 19A Shunt Cap Perpal 3 V1 2 All Any BootROM Cannot use 2nd D 20 com port for redundant link WESTERM Vintage 01A 04A Shunt cap All D20 Base Any BootROM M All D20M Base 517 0224 Vintage 05A 07A 96 01 03 Series cap D20 base 3 51 P002 3 05 and newer P002 2 3 05 or P002 3 1 00 Vint
19. Zl to Z4 2 3 wm y D 20 Link Power Supplies J8 amp Comm I F 3 4 IN 4 External Power on TB1 supplies J8 only and D 20 Link power supplies Comm I F 1 4 a 2 Pee External Power on TB1 supplies D 20 Link J8 and Comm I F Z5 to Z6 jo ER D 20 Channel 1 Used es v z aja Jumper Definition Repeater Channel N A EE Z7 to Z8 ae es ee RS 485 Interface Connected to D 20 Channel 1 E E RS 485 Interface Connected to D 20 Channel 2 fa Jumper Definition S W Base Compatibility EE EE Z13 amp 1 Base 3 11 Pre Win or Older Z14 Z9 to Z12 our ALL OTHER BASES Z13 amp 2 3 IN q EJA C CEL 88 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Connections and Configuration continued D 20 Splitter Jumper locations on the D 20 Splitter Jumpers D 20 Splitter 520 0118 J1 1 1 4 D 20 LINK 9 JN J12 J13 J14 J15 J16 JW J18 L L ES J2 1 1 4 D 20 LINK soo Oi 27 mm OUT 977 0089 IN z LESS 1 3 2 oo Z6 270 mm Use jumpers e Z1 to Z4 for external power setting e Z5 and Z6 for D 20 channel used e Zito Z11 for SW base compatibility setting D 20 Splitter The following table gives jumper settings for Z1 to Z11 Settings Jumper Jumper Jumper Option 1 Numb Positi Setti ra La ne Jumper Definition External P
20. installation of an external transient suppression device is recommended to protect the RTU In addition GE recommends the installation of an external transient suppression device when the RS 485 communication cable must be run to devices located outside of the RTU cabinet containing the D20ME II Contact GE Digital Energy Technical Support for additional information 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Connections and Configuration continued D20ME ME II Power Connections D200 Power Supply Procedure GE Information Power is supplied to the D2OME ME II Main Boards through the backplane e WESTERM D20M SS for non VME See Module Layout 5 7 0224 ML e WESTERM D20 VME bus backplane See Module Layout 5 7 0123 ML e SCHROFF VME bus backplane See Module Layout 500 0307 ML The D200 uses two power supply units one for 5V and one for 12 12V supply Power is supplied through the CCU Switch and Fuse Assembly Each unit can be switched to accommodate 110V or 220V mains power supply There is also a version with a 48 VDC input There may be two of each power supply for redundancy two 5V and two 12 12V To replace a 5V power supply Remove the 5V Power Supply from the D200 Chassis Inspect the right side of the casing Note In the middle of the right side a slotted dial is visible through one of the casing apertures This dial indicates the mains supply voltage se
21. 2004 D20 Power Supply 20 60VDC Input 24V ISO Output 0 o o O O O 580 2005 D20 Power Supply 20 60VDC Input 48V ISO Output O O O O O O 580 2006 D20 Power Supply 100 300VDC 85 264VAC Input 24V ISO Output o O O o 0 o 14 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Item Number Description Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated PB Hg Cd Chromium Cr6 biphenyls PBB diphenyl ethers PBDE 580 2007 D20 Power Supply 100 300VDC 85 264VAC Input 48V ISO Output o O O o O o 581 0002 DE SAS Product Documentation CD o O O o O o 953 3016 Cover Plate 10 3 Standard o 0 o o 0 o 953 3018 Cover Plate 5 Standard o 0 o 0 o Q 953 3304 D20 solid top for retrofit includes mounting hardware o O O o 0 o 965 0012 WESDAC D20M I F Cable Assy245 inch O o O ie O O 970 0182 Wire 12GA GRN YEL STR O o O O O O 977 0049 D 20 Terminator x O o o O 0 977 0089 12 Cable Assy D 20 M 12 inch x O Q O O O 977 0089 120 Cable Assy D 20 M 120 inch x O O 0 0 0 977 0089 18 Cable Assy D 20 M 18 inch x O O O o o 977 0089 24 Cable Assy D 20 M 24 inch x o O O O O 977 0089 36 Cable Assy D 20 M 36 inch X O O 0 O o 977 0089 48 Cable Assy D 20 M 48 inch X O O O o
22. 500 0317 Chassis for dual 48 Volts DC Power Supplies in dual 48VDC Dual Term with termination panel and 4 D 20 Links 4 D 20 Links See Appendix A Product Combinations for the possible matching of main processor board Ethernet and memory expansion card combinations with Chassis types 994 0078 2 00 12 29 D20 D200 Installation and Operations Guide GE Digital Energy Familiarization continued D200 Front The D200 vertical slot chassis can carry up to eight main boards ig Global Memory Up to four card D20EME Power Supplies S 8 8 8 8 878 E E Ea of Eo i FER wa o E amp e ie Te LSS ere7er2 elie Uj elle e e e O e e e e e e e e e e e A RS RA RS lelele UA o l elele eNe lele a e e Up to eight D20ME Modem Slots ME II Main Boards Media Interface Card 30 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Familiarization continued D200 Rear Panel Re a te Modem Connectors GE Information Power Supply Connector Blocks The D200 vertical slot chassis uses a Schroff VME bus backplane with ribbon cables connecting to WESTERM D20M Termination Panels The VME Power Distribution Panel distributes power from power supplies to main boards termination panels and peripherals
23. 7 2014 Jul 29 2015 Updated section e D20EME Main Board and Available Options part numbers 526 2116 526 2117 and 526 2118 Added sections e Remove configuration data content Specifications and Supported Standards Downloading firmware extracted from TN0001 Troubleshooting D20 D200 serial communications extracted from TNO016 Troubleshooting firmware version mismatches extracted from TN0018 D 20 Link Power Options extracted from TN0019 Removing Hardcoded D20 Passwords extracted from TN0020 D20ME Il RS 485 port transient suppression extracted from TN0022 D20A amp D20C Calibrating Analog I O extracted from TN0031 Modify pSOS Buffers Re initializing D20 Peripherals 580 0299 D200 Power Supply Switch 115 230 VAC input voltage selection on 5V VERO power supply extracted from TN0028 e 526 2110 Discontinuance extracted from PRBT 0294 e Appendix B D20 Spare Cross Reference tables Updated Product Support and Safety gt Hazardous Voltages section Nov 6 2015 Added EAC compliance content and added RoHS compliance 994 0078 2 00 12 GE Information
24. A message displays asking if you wish to abort the Flash boot Press ENTER In the login dialog type westronic and press ENTER then type rd and press ENTER Result After a Welcome message the DZOMES gt prompt displays Type sp to suspend all processes running on the D20ME II Type erase to clear the Flash This will take several seconds Result The monitor displays the messages below and then returns the D20MES gt prompt Erasing FLASH memory lt Checking FLASH contents a Step 1 To speed up communication to shorten download time Type Baud 38400 and press ENTER speeds up to 230 4 Kbps or lower speeds may be chosen based on ambient EMI cable length PC limits etc Result The communication speed of the 68K Monitor is set to 38 4 Kbps 132 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide D20 D200 Software Configuration continued Software Configuration D20ME Il continued Procedure D20ME II CCU continued GE Information Optional Step 2 To receive feedback during download Configure the Hyper Terminal to communicate at the same speed and reconnect to the 68K Monitor If the communication software you are using does not have a progress indicator you can enable echo to visually display the code file on the monitor during transfer The echo option can be usually found in the Communication Settings or Properties of the communic
25. Analog Reference 211 Calculator DTA 339 IEC 870 5 101 DPA 903 D 20 Peripheral Link 751 System Point Database 304 Mailbox DTA 400 IRIG B 200 DNP V3 00 Data Link 552 Wesmaint I 415 Bridgeman 530 DNP 43 00 DPA 976 DNP 43 00 DCA 750 Redundant Monitor 203 Data Display DTA 123 WESMAINT File Upload 200 LogicLinx no Ethernet 301 IEC Balanced Data Link 130 10 The next step is to compare the individual applications and associated version from the ver command in 68K monitor and the Firmware Information report in ConfigPro SGConfig If all of the applications and version information match then the configuration will work properly with the firmware running in the D20 D200 and you can proceed with downloading the configuration Any mismatch in an application s version information must be corrected for proper operation of the D20 D200 If required contact GE Digital Energy Technical Support to obtain the default configuration for the specific firmware that you are using If the firmware was not built by GE contact your system integrator or Value Added Reseller for assistance GE Information 994 0078 2 00 12 161 D20 D200 Installation and Operations Guide GE Digital Energy 68K Monitor Commands Introduction Changing the Baud Rate SET BAUD RATE command 162 This section outlines some of the 68K Monitor commands that can be used when working with D20ME Instructions in this chapter are excerpts from the 68K
26. D20 VME chassis cannot be used for EME applications Compatible D20 Chassis Part Number with D20EME 500 0305 No 500 0280 with 953 3061 MX Sub assembly Yes 500 0280 without 953 3061 MX Sub assembly older version No 994 0078 2 00 12 45 D20 D200 Installation and Operations Guide GE Digital Energy Familiarization continued Table This table lists the compatibility between D20EME Main Boards and Media D20EME and Interface Cards MIC MIC Compatibility D20EME Main Board Media Interface Cards GE Part Number Description GE Part Number Description 526 2100 D20EME Memory 526 2110 D20EME 10Base T Ethernet ana Eten 526 2111 D20EME 10Basez Ethernet 526 2112 D20EME 10Base FL Ethernet 526 2101 D20EME Ethernet 526 2110 D20EME 10Base T Ethernet My 526 2111 EME 10Base2 Ethernet 526 2112 D20EME 10Base FL Ethernet 526 2102 D20EME Memory None 526 2117 D20EME2 526 2116 D20EME 10Base T Ethernet e 526 2118 D20EME 10Base FL Ethernet 46 994 0078 2 00 12 GE Information GE Digital Energy Familiarization continued D20 D200 Installation and Operations Guide D20EME Kit A D20EME kit consists of up to four main components Components D20EME main board Ethernet Memory Card e Optional Memory Expansion Card daughter board e Media Interface Card MIC e Interconnect Cable Table The following table lists the DZOEME options and applicati
27. DZOME ME Il is the Panel VME WESTERM D20M A D20M is required for each D20ME ME II board Termination panels are mounted separately to the D20 chassis The VME chassis kit is supplied with a VME bus backplane called the WESTERM D20VME The VME bus backplane connects to the Termination panels using ribbon cables e Single D2OME ME II to the D20M Termination panel with a ribbon cable from Slot 1 on the bus backplane e Multiple D2OME ME II boards to D20M Termination panels from multiple slots on the bus backplane The WESTERM D20VME bus backplane for single D2OME ME II board Power Supply Connector Block Ribbon cable from slot 1 to WESTERM D20M GE Information 994 0078 2 00 12 27 D20 D200 Installation and Operations Guide GE Digital Energy Familiarization continued WESTERM The WESTERM D20M can be mounted in two ways o 1 With the standard chassis it is mounted separately into the 19 standard rack on a Termination 2U mounting plate Panel Ribbon cable connector Method 1 Power Termination Block toii the WESTERM D20VME bus backplane Com 1 Com2 Com3 Cond D 20 Link Ports Com5 Com Com7 WESTERM 2 With the MX chassis it is mounted behind the WESTERM D20VME bus D20M backplane This leaves more room on the rack for multi node Termination h installations Panel Method 2 REAR FRONT Side of D20 MX Chassis Ribbon Cable WESTE
28. Epoxy Conformal Coated D20S TL D E S D20SD LV 20 60VDC or D 20 Power DB25 Termination Epoxy Conformal Coated 517 0179 ECC 517 0219 WESTERM D20SX W TB PLUGS D20S TL X U S D20SX LV 20 60VDC or D 20 Power Compression Disconnect Termination 517 0219 CC WESTERM D20SX W TB PLUGS Conformal Coated D20S TL X C S D20SX LV 20 60VDC or D 20 Power Compression Disconnect Termination Conformal Coated 517 0219 ECC WESTERM D20SX W TB PLUGS Epoxy Conformal Coated D20S TL X E S D20SX LV 20 60VDC or D 20 Power Compression Disconnect Termination Epoxy Conformal Coated 517 0219 ECC 517 0327 WESTERM D20SB D20S TL B U S D20SB LV 20 60VDC or D 20 Power Barrier Termination 517 0327 CC WESTERM D20SB Conformal Coated D20S TL B C S D20SB LV 20 60VDC or D 20 Power Barrier Termination Conformal Coated 517 0327 ECC WESTERM D20SB Epoxy Conformal Coated D20S TL B E S D20SB LV 20 60VDC or D 20 Power Barrier Termination Epoxy Conformal Coated 517 0330 WESTERM D20 SDI 24V 517 0331 WESTERM D20 SDI 48V D20S TL D U 1 024 D20SDI 24 LV 20 60VDC or D 20 Power DB25 Termination D20S TL D U I 048 D20SDI 48 LV 20 60VDC or D 20 Power DB25 Termination 517 0262 WESTERM D20 SDI 125V D20S TL D U I 125 D20SDI 125 LV 20 60VDC or D 20 Power DB25 Termination 517 0252 WESTERM D20 OSD D20S TM D U G 048 D20 OSD LV 20 6
29. Flash memory on your D20ME ME II module or modules on your system using a serial connection The D20ME has Base software installed at manufacture which resides in the BootROM When the D20ME is first powered up the Base system builds a default configuration header file in the NVRAM memory The default configuration allows the D20ME to start and run the 68K Monitor You use the 68K Monitor to perform the necessary software download to the D20ME The D20 D200 is factory tested The level of software testing that is performed on the D20 or D200 before it leaves the factory depends upon the type of delivery and system e If you have not ordered software then the D2OME has been powered up in the factory and checked to see that the 68K Monitor login comes up e If you have ordered software then your project specific code and configuration files have been downloaded e For multi node systems a default code and configuration file has been loaded to carry out further tests To meet the full operational requirements of a specific RTU system the DZOME main processor board requires two valid files to be loaded e A code file which resides in the EPROM or Flash memory e A configuration file which consist of applications and which resides in the NVRAM Use this section to load the project specific code and configuration files that have been built for the specific operational needs of your RTU system 994 0078 2 00 12 GE Information GE Digita
30. Ground Chassis Ground For RS 485 2 wire operation RX must be connected to TX and RX must be connected to TX Note If you have a multi node system you may require multiple RS 232 Switch Panels depending on the number of serial connections your configuration supports In multi node systems one D2OME ME II board is designated as the Master and other D20ME ME II boards are designated as Slaves Normally serial communications are connected to one or more of the slave processor boards in which case all seven of the slave s serial ports can be connected to the RS 232 Switch Panel and used for serial communications 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Connections and Configuration continued Redundant If your D20 D200 multi node system supports more than eight serial communication Multi Node links you need a second RS 232 Switch Panel to switch the additional serial links Systems This is illustrated in the following example Example Consider the case where you connect seven serial links to the first slave node and four serial links to the second slave node for a total of eleven serial links In this case you need two RS 232 Switch Panels One RS 232 Switch Panel is designated the Master RS 232 Switch Panel and the second the Slave RS 232 Switch Panel Cable the Master RS 232 Switch Panel as follows e Connect the Master RS 232 Switch Panel to both CCUs usi
31. MIC card Notes e A Memory Expansion only kit contains the Memory Expansion Card only e The main boards used in D20s or D200s must have CCU Central Control Unit term used to describe the D200 multi processor system base software to access either the Ethernet or global memory facilities over a VME backplane 48 994 0078 2 00 12 GE Information a D20 D200 GE Digital Energy Installation and Operations Guide Familiarization continued Ethernet The Ethernet and global memory options that are available depend on the D20 D200 Capability base software as shown in the following table Base Software Ethernet Capability Global Memory Ethernet Capability AND Only Expansion Only Global Memory Expansion No D20 with CCU Base Yes with VME Backplane Yes with VME Backplane Yes with VME Backplane D200 with CCU Base Yes with VME Backplane Yes with VME Backplane Yes with VME Backplane Media Interface If your D20 D200 system is enabled for Ethernet using the D20EME board then you Cards need a Media Interface Card MIC There are three types of media interface cards all of which are two channel modules For Jumper Settings on the various cards see MIC Jumper Options page 97 For LED operational indicators see Media Interface Cards LED Indicators page 143 Interconnect The interconnect cable links an Ethernet D20EME main card to a MIC card The Cable cable carries two channels of Ethernet traffic and power for the
32. Memory Card 8MB x 0 O o 0 o 526 2118LF D20 Media Interface Card EME2 10BASE FL o 0 o o 0 o 530 0003 Analog Adaptor I P 20MA 1V x o o o O o 530 0004 Analog Adaptor I P VOLTAGE x O O o O o 530 0005 Analog Adaptor I P 1MA 1V x o o 0 o o 530 0025 1 2MA 1V I P Analog Adaptor x O o o 0 o GE Information 994 0078 2 00 12 13 D20 D200 Installation and Operations Guide GE Digital Energy Item Number Description Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated PB Hg Cd Chromium Cr6 biphenyls PBB diphenyl ethers PBDE 530 0030 1 5MA 1V I P Analog Adaptor x o o o O o 530 0045 Analog Adaptor I P 2MA 1V x o O o 0 o 530 0050 1MA 5VI P Analog Adaptor x o o o O o 530 0051 Analog Adaptor I P 2MA 5V x O o 0 o 0 530 0052 Analog Adaptor I P 20MA 5V x o o 0 0 o 530 0073 5MA 1V I P Analog Adaptor x O o 0 o 0 530 0079 Analog Adaptor O P 1MA x o O o 0 0 530 0080 5 MA Current Regulator x O O o Q o 530 0081 10MA Current Regulator x O Q 0 o O 530 0082 Analog Adaptor O P 20MA X o o o 0 o 530 0083 Analog Adaptor O P Voltage x o O o O o 530 0085 2 5MA 5V I P Analog Adaptor x o o o 0 O 530 0086 50MA 5V I P Analog Ad
33. Monitor User s Guide Refer to the 68K Monitor User s Guide P136 0UG for information about other commands not listed here The D20ME ME II Monitor has the ability to change the communication speed of the WESMAINT port This is useful when downloading large files Example A 1 MB code file may take upwards of 40 minutes to download at 9600 bps the default At 38400 bps the transfer is only 10 15 minutes Note Most PCs cannot exceed 115 200 bps and some terminal programs Windows Terminal for example may have other restrictions Check the program s User s Guide for help The SET BAUD RATE command changes the data rate of the WESMAINT port to a user supplied value Command Format BAUD baud_rate Parameters baud_rate the new data rate for the port in bps Example Type BAUD 4800 and press ENTER Result The monitor switches to communicate at 4800 bps Special See Notice below Considerations Speed changes made using the SET BAUD RATE command are not saved in NVRAM the monitor will return to 9600 bps after a restart It is recommended that this command be only used to speed up a serial download and not to redefine the operational state 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide 68K Monitor Commands continued Supported The supported data rates in bps are Speeds 1050 14400 1200 19200 1800 28200 2000 38400 3600 4800 7200 115200 2304
34. N Ww Pa o TB1 55 56 57 EXT INTERP COIL SUP VOLT Jumpers Z2 and Z3 must be set for external supply source Fuse F2 provide fusing on the positive leg of the power supply See WESTERM D20K Jumpers page 82 70 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Connections and Configuration continued WESTERM For connections to the WESTERM D20C for status input wetting use TB1 1 and D20C External TB1 51 TB1 2 is for either a connection accepting an external positive supply for DC amp Control control outputs or as an output connection for sourcing the internal control output Output Supply common EXT CONTROL O P SUPPLY OR INTERNAL CONTROL SUPPLY COMMON EXT DC SUPPLY _ N w A wn TB1 nn o N o w 54 EXT DC SUPPLY Jumpers Z2 and Z3 must be set for external supply source Jumpers Z4 and Z17 must be set for TB 2 for either and external polarity supply for control outputs to interposing relays or for outputting the internal supply common Since bipolar status inputs are allowed the polarity of the external supply is irrelevant Fuses F2 and F3 provide fusing on each leg of the supply See WESTERM D20C Jumpers page 84 GE Information 994 0078 2 00 12 71 D20 D200 GE Digital Energy Installation and Operations Guide Connections and Configuration continued WESTE
35. Open Collector Control Outputs 9 16 Z12 Z13 T C Configuration T C 17 24 723 724 725 734 R L Configuration R L 5 8 REPRESA Form C or Open Collector Control Outputs 17 24 Z16 Z17 T C Configuration T C 25 32 726 727 728 737 R L Configuration R L 1 4 do eg Form C or Open Collector Control Outputs 25 32 GE Information 994 0078 2 00 12 83 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued WESTERM Jumper locations on the WESTERM D20C D20C Jumpers WESTERM D20 C 517 0169 11 E F Te 1 k IRL E E dd q pi a 0 O pd Z19 amp 220 To set Module address jumpering on Z1 see WESTERM Addressing page 78 Use jumpers e Z2 and Z3 for supply voltage setting e Z19 and 220 for contact wetting configuration e Others to set Trip Close Raise Lower and Control Outputs See table below next page 84 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Connections and Configuration continued WESTERM The following table gives jumper settings for Z2 to 220 D20C Settings Jumper Jumper Option 1 Jumper Definition Status PY v P0 Peripterat De suppty Votage o v v fescma pe supiy Vottage on TBI 1 amp 51 CEI Contact Wetting Configuration vy y __ Group common Configuration Option
36. Slot Chassis SCHROFF VME bus backplane a E D ESA LJ a 4 A wae e to SCHROFF Backplane GE Information 994 0078 2 00 12 33 D20 D200 Installation and Operations Guide GE Digital Energy Familiarization continued D20ME Main Module D20ME Four Versions Table Note LED Indicators 34 The D20ME is the e Main module of the D20 D200 It functions as a data concentrator and central processor of field data and e Acts as a master controller over other D20 peripheral I O modules which act as slaves The D20 I O peripheral modules perform the primary processing of data This increases the speed and efficiency of the D20 by reducing the workload on the main processor e The D20ME non VME is designed for use in single processor D20 devices e The D20ME VME is designed to fit in a standard D20 or D200 VME chassis and has access to External global memory VME based peripherals such as Ethernet cards e The D20ME II is available in VME and non VME versions It is functionally identical to the D2OME however it has the added capability to select on a per channel basis RS 232 or RS 485 interfacing The following table lists DZOME ME II part numbers and typical applications D20ME 526 2004 D20ME module suitable for non VME D20 single processor applications D20ME VME 526 2005 D20ME module suitable for VME D20 and D200 applications requ
37. Term Pro is included with ConfigPro 6 0 SP2 and greater and is also included with SGConfig Tera Term Pro is recommended by GE because of the greater functionality it offers when downloading firmware to RTUs 1 2 3 10 Launch Tera Term Pro and initiate a serial connection On the menu bar select Setup gt Serial port Change Port to match the COM port you are using and set the baud rate to 9600 The other fields should be set as shown below E Tera Term COMI vi i ce Baud rate 9800 gt Data abt gt Cancel Parity none gt Stop fbit z Help Flow control xonxott Transmit delay 0 msecjchar o msecjline E Boot the RTU and press the Y key repeatedly When the screen stops at the Are you sure you wish to abort to the flash boot y n prompt press the Y key again This aborts the flash boot from occurring and starts the system monitor process When you see the message CCUME is DISABLED press the Enter key Enter the username and password for a user account with maintenance level access or greater If no users have been configured on this device you will automatically be logged in with maintenance level access Your device may be preprogrammed with the default user account if so the username is westronic and the password is rd Ensure that you are at the system prompt The system prompt for each RTU appears as D20 D200 D20MES gt Note Firmware can only be downloaded from
38. U U C WESDAC D20S LV Conformal Coated 507 0103 WESDAC D20S HV2 D20S DH U U U WESDAC D20S HV 507 0103 CC WESDAC D20S HV2 Conformal Coated D20S DH U U C WESDAC D20S HV Conformal Coated 507 0103 ECC WESDAC D20S HV2 Epoxy Conformal Coated DNP3S WESDAC Modules D20S DH U U E WESDAC D20S HV Epoxy Conformal Coated Legacy Part Number and Description Smart Catalog Number Prefix and Description DNP I O Module Spares Legacy Part Number DNP I O Module Spares New Part Number Prefix 507 0301 DNP I O MODULE DIGITAL INPUT D20S 3L U U U WESDAC D20S LV DNP3 Communications 507 0301 CC DNP I O MODULE DIGITAL INPUT Conformal Coated D20S 3L U U C WESDAC D20S LV DNP3 Communications Conformal Coated 507 0303 DNP I O MODULE DIGITAL INPUT HV D20S 3H U U U WESDAC D20S HV DNP3 Communications 507 0303 CC DNP I O MODULE DIGITAL INPUT HV Conformal Coated D20S 3H U U C WESDAC D20S HV DNP3 Communications Conformal Coated D20S RNET Adapter Packs Legacy Part Number and Description D20 RNET Adapter Packs Legacy Part Number Smart Catalog Number Prefix and Description RNET Options New Part Number 245 0009 12V Digital Input Adapter D20S U U U U U 012 U U U 12 V Digital Input Adapter Set of 25 245 0030 24V Digital Input Adapter D20S U U U U U 024 U U U 24 V Digital Inp
39. VME bus address of the board The address should reflect the board location in a D200 CCU chassis Example The board with address 1 will be the lead node with nodes 2 through 8 positioned to the right of the lead node Note Single node D20s are set to address O all jumpers IN These two jumpers determine the Real Time Clock RTC source for each D2OME II board in a CCU e Single node D20s and the first or lead node of a D200 both use an internal clock e Non lead nodes of a D200 synchronize the clocks to the clock of the lead node This two position jumper enables or disables the hardware Watchdog Note Never leave the Watchdog disabled during normal D20ME II operation Jumper Position Function JP4 pinlto2 Disables the hardware Watchdog Pin 1 SLOWCK EA eae e a pt a E Ce Pin 3 WD pin 3 to 2 Enables the hardware Watchdog center The D20ME II card has two 3 6V Lithium batteries Tadiran TL 2150 or equivalent to maintain NVRAM contents in the event of a power failure Important Disconnect the batteries if you are storing the board for extended periods of time Cie O ni E JP8 Disconnects the batteries from the NVRAM Connects the batteries to the NVRAM 994 0078 2 00 12 59 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued D20ME Il Jumpering continued Sw1 RS 485 2W 4W SW2 RS 485 RS 232 Mode Selection 60
40. WESDAC D20A board is shown as an example The WESDAC D20AC board has no jumpers Jumpers Z1 to Z5 are used to set the Base software compatibility on the WESDAC boards Check what Base the D20 D200 main board is using and set the jumpers accordingly There are two possible settings e For Base 3 11 or older e For any other base Note If you are replacing a WESDAC peripheral board you will not see these jumpers on older versions of the board Use the following table to determine which Base version you have Inspect the BootROM labels on D20M D20M and D20M main boards E OSCSCOCSC S E SCiSCSCSCSCSCSCSC CS S DO som TT DO msm TT Ds TT a 994 0078 2 00 12 GE Information oat D20 D200 GE Digital Energy Installation and Operations Guide Connections and Configuration continued WESDAC The following table shows jumper settings for the different Base software Jumper Settings Jumper Jumper Definition S W Compatibility Number Position Setting A A ib ALL OTHER BASES ENEM BASE 3 11 OR OLDER cmi Note If you have the D2OME main board then set the jumper definition to ALL OTHER BASES GE Information 994 0078 2 00 12 77 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued WESTERM Jumper Z1 on each of the five WESTERM boards A S K C and AC is used to set Addressing the module address A valid module address consi
41. about using WESMAINT II software to perform any of the test procedures in this section refer to the WESMAINT II User s Guide Microsoft Windows Hyper Terminal can be used for terminal emulation but it is NOT recommended because code and configuration file download times are considerably increased The 68K Monitor is a debugging and diagnostics tool that is accessible as a menu selection in WESMAINT Il or from a basic login prompt if WESMAINT is not available Note For further information about using the 68K Monitor refer to the 68K Monitor User s Guide 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Power up and Test continued Procedure Set Steps to set up a PC to act as a WESMAINT II terminal up Terminal 2 Verify or set terminal communications settings as follows Data Rate 9600 bps Data Bits 1 Parity Non Flow Control Xon Xoff software Connector Settings COMI or COM2 as required by the computer you are using Result Your terminal emulator settings are now configured GE Information 994 0078 2 00 12 107 D20 D200 Installation and Operations Guide GE Digital Energy Power up and Test continued Procedure Powering up the D20 Software Corruption on Power up Procedure Workaround 108 Follow these steps to power up the D20 and check for correct functioning of the components 1 Check that all field wiring grounding wires
42. battery immediately D12 B ACCESS LED Indicates D20EME is being accessed from VME bus D20EME LEDs For LED operation See D20EME LEDs page 142 Memory The Memory Expansion card has no user configurable options Expansion Card 96 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Connections and Configuration continued MIC Jumper Options 10BASE T MIC Jumper Settings 10BASE2 MIC Jumper Settings GE Information Each of the two channels on the MIC includes a set of jumpers to enable or disable various operational modes Note The three module types have different jumper configurations so be sure to use the correct table for your module The following table specifies the jumper settings to enable or disable the various operational modes of each of the two channels of the IOBASE T MIC Note The default jumper setting is JP1 and JP2 jumpers 7 8 Jn all other jumpers Out disabling the SQE Test mode This is the mode usually used with 1OBASE T Ethernet hub networks Jumper JP1 Ch 1 Mode of Operation and JP2 Ch 2 Each of the two channels of the 1OBASE2 MIC includes a jumper to enable and disable SQE Test Note The default setting is SQE Test Enabled for both channels Jumper Position Mode of Operation Channel 1 Mode Jumpers JP1 Out SQE Test Enabled Pct SQE Test Enabled 994 0078 2 00 12 97 D20 D200 Installation and Operations Gui
43. below Due to the inherent complexity and almost limitless variations of final systems it is not possible for the manufacturer to guarantee compliance in the factory of individual D20 D200 modules in a final system with the exception of pre assembled RTU cabinets Therefore the end user shall be responsible for ensuring the final system installation complies with all requirements of the EMC and LV Directives The D20 and D200 products have been designed and hardened to operate in the harsh industrial environment of electrical substations When placed in service the final system must conform to the objectives of the EMC Directive To meet RF emissions and RF susceptibility according to CISPR 11 Class A all D20 and D200 products must be installed in an EMC grade secondary metallic protective enclosure cabinet Additional EMC countermeasures may have to be applied depending on complexity and size of the system 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide CE Mark Compliance Information continued Electrical The D20 and D200 products have been designed and hardened to operate in the Immunity to industrial and harsh environment of electrical substations Pleci al Immunity to electrical transients was tested on representative samples according to Transients f i i the following standards Considerations EMC Standards EN61000 4 2 EN61000 4 5 EN61000 4 10 EN61000 4 16 EN61000 4 3 E
44. by Microsoft Corporation which is not affiliated with GE Motorola is claimed as a registered trademark by Motorola Inc which is not affiliated with GE Schroff is claimed as a registered trademark by Schroff GmbH which is not affiliated with GE Tadiran is claimed as a registered trademark by Tadiran Telecommunications Inc which is not affiliated with GE Telenetics is claimed as a registered trademark by Telenetics Corporation which is not affiliated with GE Other company or product names mentioned in this document may be trademarks or registered trademarks of their respective companies Other company or product names mentioned in this document may be trademarks or registered trademarks of their respective companies 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Contents Sections Use this D20 D200 Installation and Operations Guide for installing operating and GE Information maintaining your D20 or D200 The guide is divided into the following sections Topic See Page Section 1 Installation and Commissioning 2 Product Support and Safety 2 Specifications Supported Standards 7 Specifications Supported Standards 19 Getting Started Required Steps 21 Familiarization 23 Physical Mounting 53 RS 232 Switch Panel Active Standby Switch 53 Power up and Test 105 Downloading Firmware 115 Se
45. for small point count applications The D20C can be configured with 16 digital inputs e 8 momentary or dual function trip close control outputs e 16 analog inputs e 8 analog inputs and 8 analog outputs The D20C performs all the I O processes similar to the other D20 I O modules but uses a faster clock speed to meet the increased processing power demand Interposing relays may be supplied using a WESTERM D20KI as with the D20K A Local Remote switch is provided to turn off relay coil power and put the module off line An on off line indication is sent to the D20 D200 which is available to the host as a pseudo status D20C1 and D20C2 daughter boards are available as options for the D20C peripheral They are mounted on the D20C WESDAC to give additional analog inputs and analog outputs as shown below WESDAC Board Digital Digital Analog Analog Inputs Outputs Inputs Outputs The D20AC peripheral which is the alternating current analog input module for the D20 product line provides e Up to six 50 60Hz voltage inputs e Up to nine 50 60Hz current inputs e One DC input To provide isolation the termination panel uses current and potential transformers on the AC inputs and an isolation transformer on the DC input The current inputs utilize a compressor to achieve an eight times reduction of the input signal The AC current and voltage inputs and the DC input are buffered before being multiplexed into the analog to digita
46. into the D20 D200 s NVRAM If you have replaced the main board of the D20 D200 then you will need to restore the configuration file so that diagnostic tests can be performed If this power up and test procedure reveals that your D20 D200 is not functioning properly due to software malfunction then you need to download code and configuration files See Operation and Maintenance D20 D200 Software Configuration page 118 and refer to the Config Pro On Line Help The system components that are required for configuring and testing the D20 D200 are e WESMAINT I facility e 68K Monitor e Config Pro system To prevent burning out the main processor board make two important checks before switching on the D20 or D200 e Check that the external power supply input level is correct for the Power Supply fitted to the chassis See Standard Power Supplies page 37 e Ifyou have 125VDC or 110VAC input then jumpers Z22 and Z23 on the WESTERM D20M 517 0225 or 517 0224 must be jumpered 2 3 994 0078 2 00 12 105 D20 D200 Installation and Operations Guide GE Digital Energy Power up and Test continued Accessing WESMAINT I Using a Terminal Note 68K Monitor 106 You can use a VT100 compatible terminal or a terminal emulation program to directly access the WESMAINT II facility Config Pro s Terminal Emulator is an example of a suitable terminal emulation program Note For further information
47. opened right click on the device you are working with and choose Properties The Device Properties screen appears GE Information 994 0078 2 00 12 157 D20 D200 Installation and Operations Guide GE Digital Energy Troubleshooting Firmware Version Mismatches continued Compare with 4 Select the Processor tab and then the Firmware tab The screen shows the firmware the firmware version and revision used in the configuration The Use information in Firmware Type box should be checked to specify that the specific device ConfigPro uses this firmware continued RED RE 5 If the firmware number and version on this screen matches that shown by the img command no further action is required Continue to the next section if the information shown on this screen does not exactly match the information shown by the img command in Wesmaint 158 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Troubleshooting Firmware Version Mismatches continued When Firmware Versions Do Not Match GE Information If the firmware running on the D20 D200 does not match the firmware information indicated in the corresponding ConfigPro SGConfig configuration you should look for any mismatches between the individual applications and associated versions within the firmware running in the RTU and the firmware selected in the ConfigPro SGConfig project 1 Connect your PC to the W
48. replaceable printed circuit boards PCBs e All components within the D20 D200 are susceptible to damage from electrostatic discharge Observe standard ESD precautions 994 0078 2 00 12 3 D20 D200 Installation and Operations Guide GE Digital Energy Product Support and Safety continued Hazardous Voltages Warning Symbols Hazardous Voltages can cause shock burns or death corbi q Due to the common bus architecture of D20 I O peripherals an energized condition may exist due to induced voltage or unrelated voltage backfeed even though specific parts of the circuit have been de energized and presumed to be safe Qualified personnel shall confirm the circuit is de energized before commissioning or servicing the equipment Disconnect and lockout all power sources before servicing and removing components Short all current transformer primaries before servicing The D20 D200 is designed to allow peripherals to be hot swapped they can be safely removed and re installed without powering down the unit Connectors under plastic covers carry hazardous voltages Removal of plastic cover will expose hazardous voltages Caution refer to accompanying documentation Caution Risk of electric shock Earth Ground Terminal Protective Ground Terminal Power Supply Off Stand by Mode Power Supply On am Direct Current Alternating Current 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 In
49. sent for a particular request The captured messages can then be parsed and examined for their integrity Any problems with the request or response can then be analyzed In the case of when a device fails or does not respond the serial analyzer may have captured the message that triggered the problem It will also show the quality of the communications link by displaying any noise framing errors FR parity errors PA or echoes in the message The following items are required e WESMAINT cable GE part number 977 0048 xxx where xxx is the length of the cable e Windows PC running a terminal emulator e g TeraTerm Pro that has a log to file feature The instructions below assume that TeraTerm Pro is being used as the terminal emulator The steps may differ slightly if a different terminal emulator program is used To capture a serial analysis file 1 Connect the computer s serial communications port to the WESMAINT port of the D20 D200 using the WESMAINT cable 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Troubleshooting D20 D200 Serial Communications continued Procedure continued GE Information 2 Select Serial and the appropriate COM port for the computer and then click OK Tera Term New connection x C TCPHP Host myhost mydomain MV Telnet TCP port 23 Port COM1 pd Press Enter and a log in screen is shown Type in your u
50. the peripherals are older than V1 5 you need to upgrade them to PERFPAL 1 5 DO NOT upgrade them to newer versions of the PERFPAL as they are not 100 backward compatible e Special arrangements need to be made with GE manufacturing to obtain PERFPAL V1 5 which are not kept in stock The communication statistics on the D 20 link will never be as good as they are with new peripherals but they should not be any worse than they were in the existing system PCOMMONS should match the version of base software being used Peripheral Use the following table to check the Base compatibility and Minimum BootROM for Compatibility D 20 Peripherals boards Table 2 Product Vintage Release D 20 Communications Base Minimum Date Design Detail Compatibility BootROM D20A Vintage 01A 16A ica Shunt Cap Perpal 1 V1 5 Any BootROM WESDAC 511 0101 Vintage 17A 20A 97 05 13 Series Cap Perfuni V0 0 D20 base 3 51 P002 3 05 and newer P002 2 3 05 or P002 3 1 00 Vintage 21A 23A 98 09 18 Jumper Caps Shunt Series All Any BootROM current Perfask V0 0 See note 3 Vintage 22A Note 1 98 09 29 Series Cap Perpal 1 V1 5 Any BootROM D20K Vintage 01A 12A RR Shunt Cap Perpal 1 V1 5 WESDAC vintage 13A 14A 16A 96 11 12 Series Cap Perfuni V0 0 D20 base 3 51 P002 3 05 508 0101 and newer P002 2 3 05 or P002 3 1 00 Vintage 15A Note 1 97 03 11 Series Cap Perpal 1 V1 5 All Any BootROM Vintage 17A current 98 07 02 Jumper Caps
51. to successfully load a Flash code file into a D20ME II module e Windows PC with Hyper Terminal or equivalent communication software loaded e The code file in the Motorola S record format located on a local hard drive If the file is located on a network or floppy drive the download may be significantly slower This file is typically named down shx e A WESMAINT cable for connecting the PC to the DZOME II WESMAINT serial port e The D20ME II card with the hardware option jumpers set installed in a D20 or D200 chassis and ready to power up 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide D20 D200 Software Configuration continued Software Configuration D20ME Il continued Upgrading From D20M or 1 MB Flash D20ME Procedure GE Information Code files for previous D20M modules are created in a binary format usually called PROM BIN files If you are upgrading a device running a D20M to use a D20ME II you must convert the binary code file to a down shx format before you can download it to Flash memory e You must also use Config Pro to adjust the device s Device Properties so that the new processor will run the converted code file If you are upgrading from a D20ME II with 1 MB Flash Part 526 2003 you must modify the Device Properties of the new configuration in ConfigPro SGConfig to use the existing code file For more information on
52. upgrading from earlier versions refer to the D2OME Processor Module Installation and Operations Guide To set up the equipment for downloading code files to the D20ME II Configure and Connect PC to D20ME II 1 Connect a WESMAINT cable from the PC s COM port to the DZOME IP s front panel WESMAINT serial port 2 Start Windows HyperTerminal communication software on the PC and configure it as follows 9600 bps 8 bit no parity VT100 emulation Xon Xoff flow control enabled mam the D20ME II Type If you already know the D20ME II BootROM type proceed to e D20ME II D20 Base Code Download on page 130 or e D20ME II CCU Code Download on page 132 If the first line of output text is The D20ME II type is P149 0 D20ME BootROM D20 Base P130 0 GE Digital Energy Services CCUME BootROM Restart the D20ME II power off on cycle and watch the monitor 994 0078 2 00 12 129 D20 D200 Installation and Operations Guide GE Digital Energy D20 D200 Software Configuration continued Software Configuration D20ME Il continued Procedure The following steps demonstrate the serial download of a Flash code file to a D20 D20ME II Base type of D20ME II module using the 68K Monitor D20 Base D20ME II D20 Base Code Download Restart the D20ME II again As soon as messages display on the monitor press the ESCAPE key within 5 seconds Result A message displays asking if you wish to mar
53. 0 977 0089 72 Cable Assy D 20 M 72 inch x O O O O o 977 0089 96 Cable Assy D 20 M 96 inch x O O O O o 977 0098 36 Cable WT D20M D20 202 Modem x o O 0 O O 977 0190 18 Cable Assy DB9J DB9J TELE BIN X O O O o O 977 0190 36 Cable Assy DB9J DB9J TELE BIN X O O 0 o O 977 0227 12 Cable DATA DISPLAY 12 inch X O O O o O 977 0298 D20 EME Internal Interconnect Cable x o o o 0 o 977 0300 192 Cable D20 WESMAINT15 foot DB9 DB9 x o O 0 o O 977 0300 96 Cable D20 WESMAINT 8 foot X O O O o O O Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this item is below the limit required in PRC SJ T11363 2006 and EU Directive 2002 95 EC RoHS X Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this item is above the limit requirement in PRC SJ T11363 2006 and EU Directive 2002 95 EC RoHS The maximum concentration limits MCV s apply Lead Pb 0 1 by weight 1000 mg kg Mercury Hg 0 1 by weight 1000 mg kg Cadmium Cd 0 01 by weight 100 mg kg Chromium VI Cr6 0 1 by weight 1000 mg kg PBB PBDE 0 1 by weight 1000 mg kg GE Information 994 0078 2 00 12 1000 ppm 1000 ppm 100 ppm 1000 ppm 1000 ppm 15 D20 D200 Installation and Operations Guide GE Digital Energy CE Mark Compliance Information Overview Classification of D20 D200 Products from
54. 00 2400 57600 GE Information 994 0078 2 00 12 163 D20 D200 Installation and Operations Guide GE Digital Energy Modify pSOS Buffers Introduction Procedure 164 All applications running on D20 and D200 devices require the use of certain buffers allocated by the pSOS operating system There are three types of buffers that we are concerned with when configuring the pSOS settings They are e Process control blocks e Exchange controls blocks e Message buffers If the available space in any of these buffers gets too low the RTU can lock up or prevent applications from sending messages In situations where you have a large number of system points or applications running it may be necessary to increase the size of these buffers Buffer sizes can be increased by changing the pSOS application table within ConfigPro SGConfig When configuring these settings on a D20 or 200 system keep in mind that pSOS settings can only be modified on D20ME D20MEII and D20M CCU base only processors With the pSOS application already installed and available within ConfigPro SGConfig 1 Select the D20 D200 device 2 Open the pSOS application Result A new icon named pSOS Configuration Table appears in the Data Translation Applications tab Open the pSOS Configuration Table within this application 4 When a value of 0 is entered in a column this means that the RTU is to use the default value The default values are listed i
55. 05 DC Input LITTLEFUSE 0326012 MXP 940 0425 Fuse SLO BLO 12A 250V Field Replaceable Fuses 940 0425 Fuse SLO BLO 12A 250V 580 2006 940 0424 Fuse SLO BLO 4A 250V LITTLEFUSE 0313004 MXP 940 0424 Fuse SLO BLO 4A 250V 580 2007 LITTLEFUSE 0313004 MXP 940 0424 Fuse SLO BLO 4A 250V LITTLEFUSE 0313004 MXP 940 0424 Fuse SLO BLO 4A 250V 144 994 0078 2 00 12 GE Information D20 D200 Installation and Operations Guide GE Digital Energy Servicing continued Fuse Locations The D200 has one field replaceable fuses located on the Power Supply together with D200 a spare fuse Replaceable The following table shows the standard replaceable fuses that are used in the various Fuses hardware options for the D200 Fuse PS Board Replacement Where Used Fuse Part Type Number Fi 520 0150 MDL 10A SLO BLO 48VDC Field Supply 940 0074 520 0151 MDQ 5A 250VAC 110 250VAC Field Supply 940 0028 Note Fuses listed in the tables above are the standard fuses that are factory installed unless otherwise specified Fuse ratings may differ due to e Unique customer specific configurations or requirements or e Product specification changes When changing fuses always check the original fuse for value and type and ensure the replacement fuse you use is of that value and type Do not assume that installed fuse is of the correct value GE Information 994 0078 2 00 12 145 D20 D200 Installation and Operations Guide
56. 051 2 mA to 5V Current Input Adapter 530 0108 2 mA to 5V Current Input Adapter High Precision D20CS U U U U A U U U U U U 2 mA to 5V Current Input Adapter 530 0051 D20CS U U U U B U U U U U U 2 mA to 5V Current Input Adapter High Precision 530 0108 530 0086 2 5 mA to 5V Current Input Adapter D20CS U U U U C U U U U U U 2 5 mA to 5V Current Input Adapter 530 0085 530 0045 2mA to 1V Current Input Adapter D20CS U U U U D U U U U U U 2mA to 1V Current Input Adapter 530 0045 530 0131 12 8 mA to 5V Current Input Adapter D20CS U U U U E U U U U U U 12 8 mA to 5V Current Input Adapter 530 0131 GE Information 994 0078 2 00 12 179 D20 D200 Installation and Operations Guide GE Digital Energy 530 0052 20 mA to 5V Current Input Adapter D20CS U U U U F U U U U U U 20 mA to 5V Current Input Adapter 530 0052 530 0086 50 mA to 5V Current Input Adapter D20CS U U U U G U U U U U U 50 mA to 5V Current Input Adapter 530 0086 D20C Second Slot of Analog Adapter Modules Legacy Part Number and Description Smart Catalog Number Prefix and Description D20 Combination Second Slot of Analog Adapters Legacy Part Number D20 Combination Second Slot of Analog Adapters New Part Number 530 0004 D20C Voltage Input Adapter D20CS U U U U U 1 U U U U U Voltage Input Adapter 530 0004
57. 0A UPGRADE APPLI O I Dz de D20 m TMEDIC BBS open SSE et Ss GF v10817 GreateFrom PP o Ep Y25665 T Generate A EE E rare EH Main Page o By convert IA m D20 fa Prove Apo a ern e fg 2051 ED voa SM A ail Box Archive Uy Eat aera re Renan ener XK Delete Communications gt Disconnect DES es Project Information Ea Point Descriptors gt Project List O Firmware Device Information Tools gt Device List QB close System Wiring List BR sos Seas oe RR Application List EEB PRE Firmware List ed e Compound 8 On the Select Reports window deselect the Select All option to get access to each firmware currently set in the project Select the firmware used by the device and click OK 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Troubleshooting Firmware Version Mismatches continued When 9 The Firmware Information screen appears This screen shows the Firmware applications and their version that are selected in that firmware Versions Do Not Match continued RE ee Firmware Information Directory C WESDATa Y 25665 FIRMWARE NAME SAB9002 DESCRIPTION P038 0 v 361 P026 0 v 295 DNP IEC 101 VERSION 000 HISTORY CREATED 1 28 2009 LAST MODIFIED 1 28 2009 PROGRAMMER Kelvin Lo SELECTED APPLICATIONS LD NAME VERSION A026 1 Communication Watchdog 321 Accumulator Freeze 300
58. 0AD 32 inputs LV Power input 20 60VDC or D 20 DB25 termination 517 0178 CC WESTERM D20 AD Conformal Coated 517 0251 WESTERM D20 OAD D20A TL D C D20AD 32 inputs LV Power input 20 60VDC or D 20 DB25 termination conformal coated D20A TM D U D200AD 32 inputs LV Power Input 40 150VDC DB25 termination redundant D 20 link and PS input 517 0216 WESTERM D20AX W TB PLUGS D20A TL X U D20AX 32 inputs LV Power input 20 60VDC or D 20 compression disconnect termination 517 0216 CC WESTERM D20AX W TB PLUGS Conformal Coated D20A TL X C D20AX 32 inputs LV Power input 20 60VDC or D 20 compression disconnect termination conformal coated 517 0364 WESTERM D20AZ BREAK AWAY W TBS D20A TH X U D20AZ 32 inputs HV Power input 40 150VDC compression disconnect termination D20A WESDAC Modules Legacy Part Number and Description Smart Catalog Number Prefix and Description WESDAC Modules Legacy Part Number WESDAC Modules New Part Number Prefix 511 0101 WESDAC D20A Type 1 Version 1 D20A DL U U WESDAC D20A LV 511 0101 CC WESDAC D20A Type 1 Version 1 Conformal Coated D20A DL U C WESDAC D20A LV Conformal Coated 511 0103 WESDAC D20A HV2 D20A DH U U WESDAC D20A HV 511 0103 CC WESDAC D20A HV2 Conformal Coated D20A DH U C WESDAC D20A HV Conformal Coated 511 0103 ECC WESTERM D20SX W TB Plugs
59. 0M SS and WESTERM D20M 3 4 5 6 7 8 l I zZ Oo f zZ oO 1 y si Or Dow 2 y gO u oo rvs ta aya 5 u 5 5 5 E E 5 E fe o e 1 amp 2 are used for input power connections based on the WESDAC D20 Power Supply e 4 amp 5 can be used as a switched auxiliary power supply source e 7 amp 8 can be used externally for status wetting contact wetting and or miscellaneous power connections if applicable 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Connections and Configuration continued WESTERM Power Supply connections on the WESTERM D20M D20M Power Supply TB1 GRN GND TB2 4 L acipe INPUT 2 N 3 L acipe 3 N OUTPUT e 1 amp 2 are used for input power connections based upon the WESDAC D20 Power Supply Peripherals Power supply to the WESDAC WESTERM peripheral pairings is through the Supplying WESTERM boards Power If you have the D20 horizontal slot chassis for a VME or non VME installation then power supply to the I O Peripherals can be run through the D 20 Link This is also possible for a D20 two node implementation of this chassis assembly If you have the D200 vertical slot chassis for multi node then you cannot run the power supply to the I O Peripherals through the D 20 Link you require the D 20 DC Interface module See D 20 Interface Modules connect for power using D 20 Link page 74 In RTU systems using
60. 0VDC or D 20 Power DB25 Termination Redundant D 20 and PS Input 517 0241 WESTERM D20 SZ 48V D20S TH P U G 048 D20SZ HV 40 150 VDC Power Compression Termination 517 0241 CC WESTERM D20 SZ 48V Conformal Coated 517 0249 WESTERM D20 SZ 110V D20S TH P C G 048 D20SZ HV 40 150 VDC Power Compression Termination Conformal Coated D20S TH P U G 110 D20SZ HV 40 150 VDC Power Compression Termination 184 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide 517 0249 ECC WESTERM D20 SZ 110V Epoxy Conformal Coated D20S TH P E G 110 D20SZ HV 40 150 VDC Power Compression Termination Epoxy Conformal Coated 517 0266 WESTERM D20 SZ2 110 220V D20S TH P U S D20SZ HV 40 150 VDC Power Compression Termination 517 0366 WESTERM D20 SZ WITH PLUGS 48V D20S TH X U G 048 D20SZ HV 40 150 VDC Power Compression Disconnect Termination 517 0377 WESTERM D20 SZ WITH PLUGS 24V D20S WESDAC Modules D20S TH X U G 024 D20SZ HV 40 150 VDC Power Compression Termination Legacy Part Number and Description Smart Catalog Number Prefix and Description WESDAC Modules Legacy Part Number WESDAC Modules New Part Number Prefix 507 0101 WESDAC D20S Type 1 Version 1 D20S DL U U U WESDAC D20S LV 507 0101 CC WESDAC D20S Type 1 Version 1 Conformal Coated D20S DL
61. 130 D20ME CCU BOOTROM P130 0 VER 130 D20CP 3F P130 0 VER 131 D20ME CCU BOOTROM P130 0 VER 131 D20CP 3G P130 0 VER 129 D20ME CCU BOOTROM P130 0 VER 129 D20CP 3H P130 0 VER 128 D20ME CCU BOOTROM P130 0 VER 128 D20CP 3l P130 0 VER 127 D20ME CCU BOOTROM P130 0 VER 127 D20CP 3J P130 0 VER 126 D20ME CCU BOOTROM P130 0 VER 126 D20CP 3K P130 0 VER 123 D20ME CCU BOOTROM P130 0 VER 123 D20CP 3L P130 0 VER 205 D20ME CCU BOOTROM P130 0 VER 205 D20CP 3M P130 0 VER 206 D20ME CCU BOOTROM P130 0 VER 206 D20CP 30 P130 0 VER 210 D20ME CCU BOOTROM P130 0 VER 210 D20CP 3P P130 0 VER 212 D20ME CCU BOOTROM P130 0 VER 212 D20CP 3Q D20 Programmed Chip Set PCOMMON Description Legacy Part Number Smart Catalog Number Prefix PCOMMON V212 SBA0001 00 D20CP 11 PCOMMON V213 SBA0003 00 D20CP 12 PCOMMON V220 SBA0004 00 D20CP 13 PCOMMON V221 SBA0007 00 D20CP 14 PCOMMON V300 SBA0005 00 D20CP 15 PCOMMON V301 SBA0006 00 D20CP 16 PCOMMON V305 SBA0009 00 D20CP 17 PCOMMON V306 P010 0 VER 306 D20CP 18 174 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide D20 Programmed Chip Set PCOMMON2 Description Legacy Part Number Smart Catalog Number Prefix PCOMMON V221 P022 VER 221 D20CP 29 PCOMMON2 V305 P022 VER 305 D20CP 20 GE Information 994 0078 2 00 12 175 D20 D200 Installation and Operations Guide GE Digital Energy B 2 D20 Analog Input Mo
62. 2 Jumper Definition Control Wetting Rel Source Relay Common TERRE Internal Control Common Supplied on TB1 2 Control Common Internal Control Common Supplied on TB1 2 on TB1 ac yee O P Voltage Source to be Supplied on TB1 Option 3 Jumper Definition Control O P 75 RSS y y Master T C source to C control O P 1 amp 2 T C 1 amp 2 R L source to C control O P 1 amp 2 R L4 Z6 Master T C source to C control O P 3 amp 4 T C3 amp 4 R L source to C control O P R L 3 77 q Master T C source to C control O P 5 amp 6 T C5 amp 6 R L source to C control O P 5 amp 6 R L 2 Z8 y Master T C source to C control O P 7 amp 8 T C7 amp 8 R L source to C control O P 7 amp 8 R L1 aeee eee 1 RE T O O EE E e CE E e TATR E Form C Control Outputs 3 amp 4 Zi0o amp 1 2 3 4 HEOL T C Configuration T C 3 amp 4 Z14 GE Information 994 0078 2 00 12 85 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued WESTERM D20C Settings continued Jumper Jumper Jumper Option3 Option3 Jumper Definition Control O P b Positi Setti nfi Number osition etting Configuration Z15 E eee Sateen OO s Dom TL pf a i A i l p ea E eet i i i Z16 SEa ee ee Lose We Na ee eee WESTERM There is only the Z1 jumper on the WESTERM D20AC It is located in a similar D20AC position to Z1 on the A S K and C boards
63. 20 Passwords on page 152 To prevent non intended use of the unit remove the modules dismantle the unit and recycle the metal when possible Other than the battery there are no special requirements for disposal of the unit at the end its service life 994 0078 2 00 12 151 D20 D200 Installation and Operations Guide GE Digital Energy 5 Troubleshooting Troubleshooting D20 D200 Serial Communications Overview Serial Analyzer Prerequisites Procedure 152 This section describes how to troubleshoot D20 D200 serial communications using SA COM A serial analyzer captures and displays serial communications in hexadecimal format to assist in troubleshooting communications between an IED or SCADA master and the D20 D200 GE Digital Energy has incorporated this powerful feature into the firmware of the D20 and D200 via the SA COM Serial Analyze Communications command allowing for the capture of serial communications from any of the serial ports normally used for RS232 RS485 or RS422 communications A serial analyzer displays every character including framing and parity errors of the raw communication between an RTU and IEDs in the field or a SCADA master station Test sets do not always display all of the data as they normally parse the data and if there is a problem that message is ignored Normally a serial analyzer is used to verify communications between two or more devices to see if a correct response is
64. 20C WESDAC Daughter Cards Legacy Part Number and Description Smart Catalog Number Prefix and Description D20 Combination WESDAC Daughter Cards Legacy D20 Combination WESDAC Daughter Cards New Part Number Part Number 540 0162 WESDAC D20C D 20 Wesmaint Interface D20CS U U U U U U U U U U A WESDAC D20C LV Wesmaint LV Interface Module 540 0162 540 0209 WESDAC D20C D 20 Wesmaint Interface D20CS U U U U U U U U U U B WESDAC D20C HV Wesmaint HV Interface Module 540 0209 540 0166 WESDAC D20C Analog I O D20CS U U U U U U U U U U C WESDAC D20C LV 8 Analog Input 8 Analog Ouput Expansion Module 540 0166 540 0159 WESDAC D20C Analog I P LV D20CS U U U U U U U U U U D WESDAC D20C LV 16 Analog Input Expansion Module 540 0159 540 0205 WESDAC D20C Analog I P HV D20CS U U U U U U U U U U E WESDAC D20C HV 16 Analog Input Expansion Module 540 0205 540 0227 WESDAC D20 CHV Analog I O DB D20CS U U U U U U U U U U F WESDAC D20C HV 8 Analog Input 8 Analog Ouput Expansion Module 540 0227 GE Information 994 0078 2 00 12 181 D20 D200 Installation and Operations Guide GE Digital Energy B 4 D20 Control Modules Spare Cross Reference Legacy and new part numbers are listed for e D20K WESTERM Modules e D20K WESDAC Modules e DNP3K WESDAC Modules D20K WESTERM Modules Legacy Part Number and Description Smart Catalog Number Prefix and Descript
65. 20S Type 1 Version x o o O O O 517 0169 WESTERM D20C Type 1 Version X O O O o O 517 0178 WESTERM D20 AD X O O 0 O O 517 0178 CC WESTERM D20 AD Conformal Coat x O O o O o 517 0179 WESTERM D20 SD X o O O o O 517 0179 CC WESTERM D20 SD x o o 0 o o 517 0180 WESTERM D20 CD x o o 0 0 0 517 0216 WESTERM D20AX W TB Plugs X O O O O O 517 0216 CC WESTERM D20AX W TB Plugs Conformal Coat x o o o 0 O 517 0217 WESTERM D20CX W TB Plugs X O O O O O 517 0218 WESTERM D20KX W TB Plugs X O O O o O 517 0218 CC WESTERM D20KX W TB Plugs Conformal Coat x o O o O O 517 0218 ECC WESTERM D20KX W TB Plugs Conformal Coat x o O o 0 O 517 0219 WESTERM D20SX W TB Plugs x o o 0 0 0 517 0219 CC WESTERM D20SX W TB Plugs x o o 0 o 0 517 0220 WESTERM D20KR Type 2 x o o o o o 517 0225 WESTERM D20M Panel Mount x O O o O o 517 0230 WESTERM D20 Assy Chassis Mount x O O O O o 517 0235 WESTERM D20KR SSR MT MC X O O ie O O 517 0239 WESTERM D20 C4z 48V DI X O O 0 o o 517 0240 WESTERM D20 AZ X O O 0 O 0 517 0240 CC WESTERM D20 AZ Conformal Coat x o O o o o 517 0240 ECC WESTERM D20 AZ Epoxy Conformal Coat x O O o 0 o 517 0241 WESTERM D20 SZ 48V X O O O O O 517 0241 CC WESTERM D20 SZ 48V x o o o 0 o 517 0242 WESTERM D20 K4Z X O O O O O 517 0242 CC WESTERM D20 K4Z Conformal Coated X O O o 0 o 517 0242 ECC WESTERM D20 K4Z Conformal Coated x o o o
66. 3 8 339 Boa CCU 07702708 13 26 181 8 963 Baa CCU 11 14 08 09 42 443 751 Boa D2 M 84 27 05 14 13 007 0 503 aaa ccu 06725799 16 18 008 1 304 Boa CCU 01713705 17 64 aa 408 Boa D26M 61 21 04 12 17 812 208 Boa D26M 12 14 07 09 36 413 8 552 Boa D28M 64 25 08 14 08 014 1 415 aaa ccu 05715707 14 07 015 8 530 66a D26M 87 21 05 69 58 1619 8 263 608 D26M 84721798 14 26 820 238 Baa D26M 87 21 05 16 69 821 8 976 aaa CCU 807717708 14 57 q More ff 994 0078 2 00 12 159 D20 D200 Installation and Operations Guide GE Digital Energy Troubleshooting Firmware Version Mismatches continued When Firmware Versions Do Not Match continued 160 5 If you see the word More at the bottom of the screen there is an additional screen of information below to be displayed Hit Enter to see the rest of the list of the applications 6 After listing all the applications and their versions use the mouse to select all the applications TeraTerm automatically copies everything that is selected in the terminal window Open a text editor and paste in the applications list 7 Go back to your project in ConfigPro SGConfig and right click on the device and select Reports gt Firmware Information Project C WESDATa Y25665 Project Directory GE Energy Generic IC WESDATa X rr a m at Project Device Search IR L E g al M EE RO aga HI cAwespata ge Dana q o few eyes as New E 9 D40
67. 530 0087 0 1mA to 5V Current Input Adapter D20CS U U U U U 2 U U U U U 0 1mA to 5V Current Input Adapter 530 0087 530 0088 0 3mA to 5V Current Input Adapter D20CS U U U U U 3 U U U U U 0 3mA to 5V Current Input Adapter 530 0088 530 0089 0 5mA to 5V Current Input Adapter D20CS U U U U U 4 U U U U U 0 5mA to 5V Current Input Adapter 530 0089 530 0050 1 mA to 5V Current Input Adapter D20CS U U U U U 5 U U U U U 1 mA to 5V Current Input Adapter 530 0050 530 0090 1 mA to 5V Current Input Adapter High Precision D20CS U U U U U 6 U U U U U 1 mA to 5V Current Input Adapter High Precision 530 0090 530 0091 1 1 mA to 5V Current Input Adapter D20CS U U U U U 7 U U U U U 1 1 mA to 5V Current Input Adapter 530 0091 530 0094 1 25 mA to 5V Current Input Adapter D20CS U U U U U 8 U U U U U 1 25 mA to 5V Current Input Adapter 530 0094 530 0095 1 5 mA to 5V Current Input Adapter D20CS U U U U U 9 U U U U U 1 5 mA to 5V Current Input Adapter 530 0095 530 0051 2 mA to 5V Current Input Adapter 530 0108 2 mA to 5V Current Input Adapter High Precision D20CS U U U U U A U U U U U 2 mA to 5V Current Input Adapter 530 0051 D20CS U U U U U B U U U U U 2 mA to 5V Current Input Adapter High Precision 530 0108 530 0086 2 5 mA to 5V Current Input Adapter D20CS U U U U U C U U U U U 2 5 mA to 5
68. 630 International customers please call 1 905 927 7070 Or e mail to multilin tech ge com Have the following information ready to give to Technical Support Ship to address the address that the product is to be returned to Bill to address the address that the invoice is to be sent to Contact name Contact phone number Contact fax number Contact e mail address Product number serial number e Description of problem Technical Support will provide you with a case number for your reference GE Digital Energy is located at GE Digital Energy 650 Markland Street Markham Ontario Canada L6C 0M1 Before you return a product please contact GE Digital Energy Technical Support to obtain a Return Merchandise Authorization number and complete instructions for return shipments A Return Merchandise Authorization RMA number must accompany all equipment being returned for repair servicing or for any other reason Note Product returns will not be accepted without a Return Merchandise Authorization number Trying to resolve problems using methods that are not recommended by GE Digital Energy may result in damage or injury to persons and property D20 EME 10Base T Media Interface Card 526 2110 has been replaced by D20 Media Interface Card EME 10Base T 526 2116 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Product Support and Safety continued Warranty Not
69. 7 0300 e A terminal emulator Tera Term Pro is recommended and is available free for download from http ttssh2 sourceforge jp Tera Term is included with ConfigPro and SGConfig and is recommended by GE because of the functionality it offers when interfacing with RTUs e For D20C boards only the WESMAINT interface board must be installed GE part number 540 0162 When calibrating for current regulating adapters only not voltage output a 12 60 VDC power supply is also required It is preferable to use a 24 VDC power supply These instructions assume that the peripherals have already been initialized and that the fault LED is not on For assistance on initialization please see Technical Note TN0032 Connecting to the D20P Prompt amp PROMAINT 1 Connect the WESMAINT cable to your PC and to the PROMAINT port J3 on the WESTERM board 2 Open your terminal emulator application and connect to the appropriate COM port on the PC Configure the communications for 9600 baud 8 bits no parity 1 stop bit and xon xoff flow control 3 Power up the peripheral by connecting the D 20 cable and turning on the RTU 4 You will be prompted to log into the peripheral Login using the username d20p and password rd 5 You are now at the D20P prompt Enter PROMAINT by typing promaint at the D20P prompt and then press Enter Calibrating Analog Inputs 1 Ensure all analog adapters have been correctly installed in the W
70. 70 C for 16 hours Low Voltage D20A D20S D20K D20 Power Supply D20 CPUs IEC 60068 2 30 Damped 25 C to 55 C for 3 hours at 95 Relative Humidity Low Voltage D20A D20S D20K D20C D20AC High Voltage D20A IEC 60068 2 30 Damped heat humidity 40 C at 95 Relative Humidity 4 cycles D20 Power Supply D20 CPUs Drop Test 1 drop of 50 mm on rest surface High Voltage D20A D20S D20K D20C Burn in test 55 C for 100 hours High Voltage D20A D20S D20K D20C IEC 61672 1 Noise 0 dB A unit EN 60068 2 3 Damped 20 C to 0 C for 20min at 10 Relative Humidity High Voltage D20A D20S D20C sa Steady 02C to 20 C for 6 hours at 95 Relative Humidity Dwell at 20 C for 3 hours at 95 Relative Humidity 20 C to 40 C at 95 Relative Humidity Dwell at 40 C for 3 hours at 95 Relative Humidity 40 C to 55 C for 3 hours at 95 Relative Humidity Dwell at 55 C for 6 hours at 95 Relative Humidity Return to 20 C with uncontrolled Relative Humidity in 35 minutes Repeated for 2 cycles GE Information 994 0078 2 00 12 D20 D200 Installation and Operations Guide GE Digital Energy Specifications Supported Standards and Approvals continued Safety Standard Test Test Specification Modules Tested IEC 60255 5 Impulse 500 to 2000V Low Voltage D20A D20S D20K D20C oe o High Voltage D20A D20S D20K D20 Power Supply D20 Chassis D20 CPUs D 20
71. AINT II Double click the User Configuration Table Create a new row in the table and configure the fields as follows e User Name supervisor e Password rtu e Application Control Open the sub table In all the rows shown change the Application Number to 0 and set all Modify x fields to Disable Wesmaint II User Configuration Table Record 2 Access Flags z a 3 8 pp Disable Modify enable setting 2 1 1 Z x cem jo me Click OK when finished editing the Application Control sub table 0 Click the amp Close icon and confirm that you want to save the changes that have been made Right click the device and select Generate gt All Tables Once the device successfully compiles open the terminal window and select 68k Mode Download the configuration to the device by pressing F7 You must use 68k mode to download the new configuration The hardcoded passwords are now removed and cannot be used to access the device 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide 4 Removing D20 D200 From Service Overview Removing Configuration Data Removing Hardcoded D20 Passwords Unit Disposal GE Information Removing the D20 D200 from service comprises e Removing configuration data e Removing hardcoded D20 passwords e Disposing of the unit See section Removing Configuration Data on page 151 See section Removing Hardcoded D
72. C board can be hot swapped off the WESTERM board without disconnecting the power A module failure is indicated on the LED displays If a unit fails you can unplug the failed WESDAC unit and replace it with a working unit while the power remains on Once the new unit is installed the DZOME ME II automatically downloads the appropriate database parameters to the module to make it operational Note This can be done without removing power from the peripheral hence hot swap 994 0078 2 00 12 39 D20 D200 Installation and Operations Guide GE Digital Energy Familiarization continued D20A Analog Input Peripheral D20S Digital Input Peripheral D20K Control Output Peripheral 40 The D20A peripheral is a 32 point analog input interface module for the D20 The D20A WESDAC logic module plugs directly into a D20A WESTERM termination panel which provides three screw compression type terminals for each input shield and sockets for analog scaling networks DB25 and barrier strip termination options are also available Provision is made for configuring analog loop supply from the D20A or externally Loop voltage is fused and can be monitored An on off line indication is passed to the D20 D200 where it can be used as a pseudo status The D20S can accept up to 64 digital inputs The WESDAC D20S logic module plugs directly into a WESTERM D20S termination panel equipped with screw compression type terminals for fiel
73. CU For instructions on operating the Active Standby switch refer to RS 232 Switch Panel Active Standby Switch Operation on page 143 e Restore a previously failed CCU to Active status once it has been repaired GE Information 994 0078 2 00 12 51 D20 D200 _ Installation and Operations Guide GE Digital Energy Familiarization continued RS 232 Switch Panel Connectors 52 RS 232 Switch Panel connectors accessible from the rear of the panel are illustrated below O P9 P10 P11 P12 P13 P14 P15 P16 The connectors have the following functionality P1 through P16 Provide serial connections to each of the two CCUs P1 through P8 are connected to CCU A and P9 through P16 are connected to CCU B J1 through J8 Connect to field equipment If CCU A is active serial connections P1 through P8 are switched to J1 through J8 If CCU B is active serial connections P9 through P16 are switched to J1 through J8 TB1 Connect the monitor and control cables referred to as the Watchdog cables from each of the CCUs TB2 TB4 In systems with more than eight serial port connections TB2 and TB4 are used to interconnect multiple RS 232 Switch Panels A maximum of eight RS 232 Switch Panels can be cascaded 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Physical Mounting 19 Rack Physical Mounting Rack Spacing Required Clearances GE Inf
74. Connections and Configuration continued Procedure Installing an HDLC Cable Selecting an HDLC Port Procedure Connecting Serial Communi cation Cables Serial Port Pin Outs Redundant Multi Node Systems 102 To connect the two CCUs using a D 20 HDLC connection e Connect one end of the HDLC Cable to the D 20 port you have selected for redundancy communications on CCU A see Selecting an HDLC Port below and the other end to the D 20 port on CCU B See Assembly Drawing 977 0089 AD for further details If you use a D 20 HDLC connection for inter CCU communications configure both CCUs using Config Pro to select either HDLO or HDL1 as appropriate To connect CCU serial communication ports to the serial ports on the RS 232 Switch Panel use standard RS 232 cables with DB9 female connectors at both ends See Redundant Multi Node Systems on page 102 for instructions on how to cable serial communications in multi node redundant systems Depending on the type of D20 D200 main processor board D20ME or D20ME ID CCU serial ports can be configured as RS 232 RS 485 2 wire or RS 485 4 wire The pin outs for each of these options is as follows DB9 Connector RS 232 DCD NC RS 485 4 wire RS 485 2 wire RS 422 Q RXD RX see note TXD TX see note n De ES x Common Ground Common Ground w 12V 12V 12V RTS TX see note TX CTS RX see note RX Chassis Ground Chassis
75. Converter and D 20 DC Interface IEC 60255 5 Dielectric test 710 to1000VDC for D20 Analog Low Voltage D20A D20S D20K D20C 2001 Modules and D20 Status Modules High Voltage D20A D208 D20K Vues re ee D20 Power Supply D20 Chassis D20 CPUs D 20 Converter and D 20 DC Interface IEC 60255 5 Insulation 1 5 GOhm min Low Voltage D20A D20S D20K D20C 2001 ere High Voltage D20A D208 D20K D20 Power Supply Chassis D20 CPUs D 20 Converter D 20 DC Interface Emissions Standard Test Test Specification Modules Tested CISPR 11 2006 Conducted Emissions 150 kHz to 30 MHz Low Voltage D20A D20S D20K D20C D20AC D20KI D20 Power Supply and D20 Chassis CISPR 22 2008 09 EN 55022 2010 Radio Disturbance Characteristics Class A D 20 Converter D 20 DC Interface Immunity Standard Test Test Specification Modules Tested IEC 61000 4 2 2001 EN 61000 4 2 1995 A2 2000 Electrostatic Discharge Electrostatic Discharge Criteria Class B Levels 1 2 3 and 4 Criteria Class B Low Voltage D20A D20S D20K D20C D20AC High Voltage D20A D20S D20K D20C D20KI D20 Power Supply Low Voltage D20A D20S D20K D20C D20 CPU IEC 61000 4 2 2001 Electrostatic Discharge Criteria Class B D20 Power Supply D20 Chassis IEC 60255 22 2 Electrostatic Discharge 6 and 8kV D 20 Converter D 20 DC Interface EN 61000 4 3 2006 Radiated Immunit
76. D20C HV GE Information GE Digital Energy DNP3C WESDAC Modules D20 D200 Installation and Operations Guide Legacy Part Number and Description Smart Catalog Number Prefix and Description DNP 3 Module Spares Legacy Part Number DNP 3 Module Spares New Part Number Prefix 504 0302 DNP I O LV MODULE COMBINATION D20CS 3 1 WESDAC D20C LV DNP3 Communications 504 0303 DNP I O HV MODULE COMBINATION D20CS 3 2 WESDAC D20C HV DNP3 Communications D20C Digital Input Adapter Modules Legacy Part Number and Description Smart Catalog Number Prefix and Description D20 Combination Digital Input Adapter Legacy Part Number D20 Combination Digital Input Adapter New Part Number 245 0031 D20 C 12V Digital Input Adapter D20CS U U U 1 U U U U U U U 12V Digital Input Adapter 245 0031 245 0030 4x 245 0029 2x D20 C 24V Digital Input Adapter D20CS U U U 2 U U U U U U U 24V Digital Input Adapter 245 0030 245 0004 D20 C 48V Digital Input Adapter 4x 245 0029 2x D20CS U U U 3 U U U U U U U 48V Digital Input Adapter 245 0004 530 0133 D20 C 130V Digital Input Adapter for LV D20CS U U U 4 U U U U U U U 130V Digital Input Adapter for LV 530 0133 245 0012 D20 C 220V Digital Input Adapter for HV D20CS U U U 5 U U U U U U U 130V Digital Input Adapter for HV 245 0012 D20C Firs
77. ESTERM board Refer to the appropriate module layout document for additional information 2 Connectto PROMAINT Refer to Connecting to the D20P Prompt amp PROMAINT above 994 0078 2 00 12 135 D20 D200 Installation and Operations Guide GE Digital Energy Calibration continued D20A amp D20C Calibrating Analog Inputs amp Outputs continued 136 3 Navigate to the analog input page by typing n This is page 2 for the D20A board and page 4 for the D20C board Type c to begin the calibration process and program the reference values into the EEPROM Tera Term COM VT Loud File Edit Setup Control Window Help nalogs Combo Board Maintenance Display Page 4 of 5 A eferences Temperature Bu 5 y 5 y 980 25982 46865 5101 nalog Field Values 1 B 9 1 2 6 18 a 3 6 11 a 4 B 12 a 5 6 13 B 6 8 14 Li Ta B 15 a 8 6 16 6 N Next Page R Redraw Screen E Exit F Force U Unforce C Calibrate Programming EEPROM Wait 7 seconds v 5 Once the programming process finishes the analog input calibration is complete Typical reference values are shown below Typical Reference Values Reference type Analog Input Board Combination Input Board Temperature 970 970 Low 5V 5000 5310 Zero 0V 26000 26173 High 5V 47000 47037 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Calibr
78. GE Digital Energy D20 D200 Substation Controller Installation and Operations Guide 994 0078 Version 2 00 Revision 12 GE Information D20 D200 Installation and Operations Guide GE Digital Energy COPYRIGHT NOTICE O 2007 2015 General Electric Canada All rights reserved The Software Product described in this documentation may only be used in accordance with the applicable License Agreement The Software Product and Associated Material are deemed to be commercial computer software and commercial computer software documentation respectively pursuant to DFAR Section 227 7202 and FAR Section 12 212 as applicable and are delivered with Restricted Rights Such restricted rights are those identified in the License Agreement and as set forth in the Restricted Rights Notice contained in paragraph g 3 Alternate III of FAR 52 227 14 Rights in Data General including Alternate III June 1987 If applicable any use modification reproduction release performance display or disclosure of the Software Product and Associated Material by the U S Government shall be governed solely by the terms of the License Agreement and shall be prohibited except to the extent expressly permitted by the terms of the License Agreement The information contained in this online publication is the exclusive property of General Electric Canada except as otherwise indicated You may view copy and print documents and graphics
79. KR TYPE 2 LV 20 60VDC or D 20 Power DB25 Termination with Wire Wrap adapter option D20K TL D UR D20 OKR LV 20 60VDC or D 20 input Compression Termination redundant D 20 and PS Input D20K WESDAC Modules Legacy Part Number and Description Smart Catalog Number Prefix and Description WESDAC Modules Legacy Part Number 508 0101 WESDAC D20K Type 1 Version 1 WESDAC Modules New Part Number Prefix D20K DL U UU WESDAC D20K LV 508 0101 CC WESDAC D20K Type 1 Version 1 D20K DL U CU WESDAC D20K LV Conformal Coated 508 0102 WESDAC D20K HV D20K DH U UU WESDAC D20K HV PEN Coated 508 0102 CC WESDAC D20K HV Conformal Coated 508 0102 ECC WESDAC D20 KHV Epoxy Conformal Coat D20K DH U CU WESDAC D20K HV Conformal Coated D20K DH U EU WESDAC D20K HV Epoxy Conformal Coated 182 994 0078 2 00 12 GE Information GE Digital Energy DNP3K WESDAC Modules D20 D200 Installation and Operations Guide Legacy Part Number and Description Smart Catalog Number Prefix and Description DNP 3 Control Modules Legacy Part Number DNP 3 Control Modules New Part Number Prefix 508 0301 DNP I O Module Control D20K 3L U UU WESDAC D20K LV DNP3 Communications 508 0301 CC DNP I O Module Control Conformal Coated 508 0302 DNP I O Module Control HV 508 0302 CC DNP I O Module Control HV Co
80. MIC card GE Information 994 0078 2 00 12 49 D20 D200 Installation and Operations Guide GE Digital Energy Familiarization continued D20 D200 Redundancy Failover Sequence 50 D20 D200 equipment redundancy requires e A second CCU Central Control Unit a term used to describe the D200 multi processor system and e One or more RS 232 Switch Panels Note The quiescent current of the 12 V power supply input on the RS 232 Switch Panel is 15 mA The maximum power requirement on the 12 V input during operation is 230 mA Through a toggle switch on the RS 232 Switch Panel you designate one of the CCUs as the Active unit If the Active unit hardware or software fails the Active CCU is automatically switched offline and the Standby unit is switched through to the field equipment i e it is made Active The RS 232 Switch Panel is not equipped with EMI protection circuitry If the connection length exceeds 3m a Serial Surge Protection Panel GE item number 540 0249 or equivalent protection device should be installed The following diagram illustrates a redundant D20 D200 system with CCU A active To Field Equipment a RS 232 Switch Panel CCU A Serial CCU B Serial Communications RS 232 Switch Communications Monitor and Control CCU A Active CCU B Standby Inter CCU Communications See Redundant D20 D200 Systems on page 99 for e Requirements for implementing a re
81. N61000 4 6 EN61000 4 11 EN61000 4 17 EN61000 4 4 EN61000 4 8 EN61000 4 12 EN61000 4 29 Proper installation and wiring practices must be observed to achieve designed protection levels for immunity to electrical transients defined by the individual standards Refer to the product installation guide Low Voltage To meet essential safety requirements of the LV Directive 2006 95 EC selected D20 Directive and D200 products must be installed in a secondary cabinet if an operating voltage Considerations on any of the terminals is equal to or higher than 50 VAC or 75 VDC Proper wiring practices and applicable local safety standards defining protection against electrical shock must be observed at all times Term Description CE mark A mark affixed to a finished product signifying its compliance with relevant European Union EU directives Direct function Defined as any function of a component or a finished product that fulfils the intended use specified by the manufacturer in the instructions for use for an end user This function can be available without further adjustment or connections other than simple ones that can be performed by any person not fully aware of the EMC implications DoC Declaration of The Declaration of Conformity states which CE mark directive s has been met and includes a Conformity signature of a company official indicating the company s responsibility for its CE mark compliance claim EMC Directive Electromagneti
82. Number Function Signal Direction INPUT OUTPUT war L e 2 Do pm po 0 Sk ae ee o o o De me povo 1 O e o E ee a O a ooo Rc O a Le e je Leje 74 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Connections and Configuration continued IO Peripheral Jumper location and configuration settings are given below You can also refer to the Boards Module Layouts for these boards Siac e D20A Analog Input WESDAC D20A see 511 0101 ML WESTERM D20A see 517 0163 ML e D20S Digital Input WESDAC D20S see 507 0101 ML WESTERM D20S see 517 0165 ML e D20K Control Output WESDAC D20K see 508 0101 ML WESTERM D20K see 517 0164 ML e D20C Combination I O WESDAC D20C see 504 0002 ML WESTERM D20C see 517 0169 ML e D20AC Alternating Current Analog Input WESDAC D20AC see 5 1 0104 ML for 40 150V power and 5 0106 ML for 20 60V power GE Information 994 0078 2 00 12 75 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued WESDAC Board Jumpers WESDAC Jumpers Z1 Z5 Checking the Base Version 76 There are five jumpers on the WESDAC A S K and C boards located in similar positions on each of the boards Jumpers Z1 to Z5 WESDAC D20 A 511 0101 1 22 4 Z 6 E El 2 82828 a 5 cel 20000000 000000 Notes The
83. RM D20AC DC Power Supply 72 Redundant DC power supply connections to the WESTERM D20AC are provided on TB5 1 DC1 TB5 2 DC1 TB5 3 DC2 and TB5 4 DC2 DC 1 TBS EE Fuses F1 and F2 provide fusing on each leg of the supply 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Connections and Configuration continued D 20 Interface Power can be supplied to the D 20 Communications Interface D 20 Splitter or D 20 Modules DC DC Interface modules using Power Supply e D20 Link e Externally through terminal connector block TB1 Each power source has two connection points allowing for redundant supplies for greater reliability A switching Power Supply generates the 5 VDC required by the on board logic External Power Supply connections GE Information 994 0078 2 00 12 73 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued D 20 Interface Connect power to the D 20 Communications Interface D 20 Splitter or D 20 DC Modules Interface modules using D 20 HDLC eee e Use J1 amp J7 on the D 20 Communications Interface and D 20 DC Interface p 8 modules See board diagrams on page 87 and page 94 D 20 Link e Use J1 on the D 20 Splitter See board diagram on page 89 Table J1 The following table gives DB9 Connector pinouts for J1 and J7 input on the D 20 pinouts on D 20 Interface modules Interface Modules Pin
84. RM D20VME bus backplane Ribbon Cable connecting to additional rack mounted WESTERM D20M 28 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Familiarization continued D200 Table Chassis Compatibility GE Information The D200 is available in a vertical slot chassis A D200 chassis typically contains e Chassis with six feet of 12AWG Green Yellow ground wire e Main processor board e Power supply e WESMAINT maintenance port cable e Software loaded into main processor see D20ME ME II Factory Fitted Software on page 35 e D20EME Ethernet Memory expansion board see D20EME page 45 e D20M Termination panel Modems are options for the Main Chassis kit The D200 has a 6U 9 vertical slot chassis for 19 rack mounting There are seven types of chassis D200 VME 6U 240 VAC 500 0306 Chassis for 120 240 Volts AC Power Supply in D200 VME 6U 48VDC 500 0307 Chassis for 48 Volts DC Power Supply in D200 6U VME 48 VDC 500 0308 Chassis for 48 Volts DC Power Supply in without WO Term Board termination panel D200 VME 6U Dual 500 0310 Chassis for dual 48 Volts DC Power Supplies in 48VDC D200 VME DUAL 500 0311 Chassis for dual 48 Volts DC Power Supplies in and 48VDC DUAL TERM dual termination boards D200 VME SINGLE 500 0312 Chassis for single 48 Volts DC Power Supply in and 48VDC with 24VDC ISO 24 Volts DC out to system components D200 VME Dual
85. S 422 interfacing GE Information 994 0078 2 00 12 57 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued D20ME Il Jumpering continued Table VME The following tables summarize the jumper settings for each board function and Jumper position that is installed in a CCU for D20 or D200 Options Single Node For D20 or D200 BoardFunction JPL Po og o me Master VME Address Bits RTC RTC Slave 4 3 2 1 SERCLOCK BRTC Single Node OUT IN IN IN IN OUT IN Multi Node For D20 or D200 Board Function JP1 JP2 Master a ui Bits Slave sf soe om om or o e fofo Notes e Single Node is the factory default configuration O OU JP3 1 RTC SERCLOCK e If you have a single node implementation with Ethernet or Memory expansion or both configure jumpers as Single Node 58 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Connections and Configuration continued D20ME Il Jumpering continued JP1 VME Control JP2 VME Address JP3 1 and JP3 2 RTC Options Table JP4 Watchdog Enable Disable Table JP8 Battery Backup Enable Disable GE Information This jumper sets the Master or Slave function of the board on the VME bus Note Single node D20 systems are always set to Master JP2 is a group of four jumpers that set the
86. T work with non VME backplanes You must use the non VME D20ME 526 2004 Not all SIO communication panels pass use 517 0225 09 or newer The non VME D20ME 526 2004 does NOT work with VME backplanes You must use the VME D20ME 526 2005 Ethernet cards should only be installed in the new D20 MX Chassis or a D200 chassis Older D20 horizontal chassis have no place for the interface cable between the D20EME and the MIC to run inside the chassis Although you can physically bring this cable out the back of the chassis between the metalwork and the PCB it invalidates the compliance to industrial emissions standards Do not use 16MB Micro Memory cards with the D20ME Use 8MB card s as required 16MB Micro Memory cards can be used with D20M cards D20 M cards cannot be used with D2OME or D20EME cards in systems with more than three processor boards Occasional crashes can occur in these systems There are some limitations to the number of nodes you can have in a D20 VME Chassis Due to the mounting arrangement of the Serial I O communications interface panel on a D20 chassis it is not always practical to have more than one node On the 500 0280 MX Chassis you can have one rack mounted com panel 517 0225 and one rear mounted com panel 571 0230 supplying physical com channels for two processor nodes Additional nodes could be dedicated to Ethernet and automation applications if desired The D20 Power Supply 5V output can
87. TERM D20 SDI 24V X O O O O 0 517 0331 WESTERM D20 SDI 48V X O O O O O 517 0331 CC WESTERM D20 SDI 48V X O O O o O 517 0333 WESTERM D20CDI 48V X O O O O O 517 0362 WESTERM D20 C4Z2 24V DI X O O O o O 517 0364 WESTERM D20AZ Break Away W TBS X O O 0 O O 517 0366 WESTERM D20 SZ2 110 220V X o O O o G 517 0377 WESTERM D20 SZ2 110 220V x O O O o O 517 0478 D25 16 ADC Socketed I P Card SMT x o o 0 O o 520 0120 WESDAC D20 202 V 23 Modem X O O O O O 520 0164 WESDAC Data Display Panel x O o o 0 o 526 2004 D20ME non VME 2M Flash 512kNVRAM 1 5M SRAM X O O O O 0 526 2005 D20ME VME 2M Flash 512kNVRAM 1 5M SRAM x O O 0 O O 526 2006 D20ME Il w RS232 485 non VME 2M FLASH 512kNVRAM 1 5M SRAM X O O O o O 526 2007 D20ME Il w RS232 485 VME 2M Flash 512kNVRAM 1 5M SRAM X O O 0 O O 526 2007 ECC WESDAC D20ME II VME Epoxy Conformal Coat x o o o O O 526 2100 D20 EME Ethernet Memory Card 8MB X O O O O O 526 2100 ECC WESDAC D20 EME Ethernet 8MB Epoxy Conformal Coat x o o O o o 526 2101 D20 EME Ethernet Memory Card OMB x O O O o O 526 2102 D20 EME Ethernet Memory Card 8MB NO ETHERNET X O O O O O 526 2112 D20 EME 10BASE FL Media Interface Card x O o o 0 o 526 2112 ECC WESDAC D20 EME 10BASE FL MIC Epoxy Conformal Coat x o o o 0 o 526 2115 D20 EME 8MB Memory Expansion Card x O O O o O 526 2116 D20 Media Interface Card EME 10BASE T x 0 o o 0 o 526 2117 D20 EME2 Ethernet
88. Test continued Procedure Follow these steps to check that fail over is functioning correctly for the event of hardware failure Action On the front of the RS 232 Panel check that CCU A LED is illuminated which shows that CCU A is Active Note Both the PWR A and PWR B LEDs should be illuminated To simulate hardware failure switch off the Active D20 D200 at the main power switch on the front of the unit Result If the RS 232 is functioning correctly then it will switch over to the Standby unit and the CCU B LED will illuminate and the CCU A LED will go off Verify the fail over See Procedure page 114 112 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Power up and Test continued Procedure Follow these steps to check that switch over is functioning correctly for the event of software failure 10 GE Information On the front of the RS 232 Panel check that CCU A LED is illuminated which shows that CCU A is Active Note Both the PWR A and PWR B LEDs should be illuminated on the front panel of the CCU A D20ME ME II Active board communications port of the PC or terminal Login to WESMAINT on CCU A using your the emulator Result The WESMAINT Main Menu is displayed Select System Functions on the Main Menu and press ENTER Result The WESMAINT Function Menu is displayed Select SWITCH OVER on the Function Menu and press ENTER Result A passwo
89. V Current Input Adapter 530 0086 530 0045 2mA to 1V Current Input Adapter 530 0131 12 8 mA to 5V Current Input Adapter D20CS U U U U U D U U U U U 2mA to 1V Current Input Adapter 530 0045 D20CS U U U U U E U U U U U 12 8 mA to 5V Current Input Adapter 530 0131 530 0052 20 mA to 5V Current Input Adapter D20CS U U U U U F U U U U U 20 mA to 5V Current Input Adapter 530 0052 530 0086 50 mA to 5V Current Input Adapter D20CS U U U U U G U U U U U 50 mA to 5V Current Input Adapter 530 0086 D20C Output Adapters Legacy Part Number and Description Smart Catalog Number Prefix and Description D20 Combination Output Adapters Legacy D20 Combination Output Adapters New Part Number Part Number 530 0083 Voltage Output Adapter D20CS U U U U U H U U U U U Voltage Output Adapter 530 0083 530 0079 1mA Current Output Adapter D20CS U U U U U I U U U U U 1mA Current Output Adapter 530 0079 180 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide 530 0080 5mA Current Output Adapter D20CS U U U U U J U U U U U 5mA Current Output Adapter 530 0080 530 0081 10mA Current Output Adapter D20CS U U U U U K U U U U U 10mA Current Output Adapter 530 0081 530 0082 20mA Current Output Adapter D20CS U U U U U L U U U U U 20mA Current Output Adapter 530 0082 D
90. WESDAC D20K Type 1 Version 1 Conformal Coat x o o o O o 508 0102 WESDAC D20K HV x O O 0 O O 508 0102 CC WESDAC D20K HV Conformal Coated x o o o 0 o 508 0102 ECC WESDAC D20K HV Conformal Coated x o o o 0 o 511 0101 WESDAC D20A Type 1 Version 1 x O O o o o 511 0101 CC WESDAC D20A Type 1 Version 1 Conformal Coat x o o o 0 o 511 0103 WESDAC D20A HV2 x Q O O O O 511 0103 CC WESDAC D20A HV2 Conformal Coat X o o o o o 511 0103 ECC WESDAC D20 AHV2 Epoxy Conformal Coat x o o o O o GE Information 994 0078 2 00 12 11 D20 D200 Installation and Operations Guide GE Digital Energy Item Number Description Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated PB Hg Cd Chromium Cr6 biphenyls PBB diphenyl ethers PBDE 517 0143 WESTERM D20 KR X O O O O O 517 0163 WESTERM D20A Type 1 Version X O o O O O 517 0163 CC WESTERM D20A Type 1 Version 1 Conformal Coat x o o o O o 517 0164 WESTERM D20K Type 1 Version x o O 0 o O 517 0164 CC WESTERM D20K Type 1 Version 1 Conformal Coat x o o O o o 517 0164 ECC WESTERM D20K Type 1 Version 1 Conformal Coat x O O o O o 517 0165 WESTERM D20S Type 1 Version X O o O O O 517 0165 CC WESTERM D
91. age 08A Note 1 97 05 07 Shunt cap All D20 Base Any BootROM All D20M Base Vintage 09A current 98 08 07 Jumper caps Shunt Series All Any BootROM See note 2 Vintage 01A 04A Shunt cap All D20 Base Any BootROM All D20M Base WESTERM Vintage 01A 04A Shunt cap All D20 Base Any BootROM M All D20M Base 517 0225 Vintage 05A 06A 96 01 03 Series cap D20 base 3 51 P002 3 05 and newer P002 2 3 05 or P002 3 1 00 Vintage 07A current 98 08 07 Jumper caps Shunt Series All Any BootROM See note 2 Vintage 01A 04A Shunt cap All D20 Base Any BootROM All D20M Base GE Information 994 0078 2 00 12 169 D20 D200 Installation and Operations Guide GE Digital Energy Product Combinations continued Notes 1 Temporary Vintage limited distribution 2 Selection for Shunt or Series capacitor is made using a jumper setting 3 Selection is made using a combination jumper setting 1 for a Shunt or Series capacitor and 11 for an EPLD 170 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Appendix B D20 Spare Cross Reference Introduction GE Information This appendix attempts to cross reference the old part numbers with the new smart catalogue numbers For the most part the smart catalogue numbers represented here only indicate the prefix or base line for the complete smart order code For the complete smart order code you need to specify the selections for the various sub co
92. age file Result No firmware information should appear 148 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Security Removing Configuration Data continued From a PC If ConfigPro or SGConfig has been used to configure the D20 processor running configuration data resides on the data storage media e g hard drives memory ConfigPro or cards etc of the PC running ConfigPro or SGConfig SGConfig The D20 configuration data can be removed from the PC by either e Recommended Physically removing and destroying the data storage media or e Using a program to securely wipe i e completely erase the data storage media that is not just reformat or remove the names of the files from the file allocation table GE Information 994 0078 2 00 12 149 D20 D200 Installation and Operations Guide GE Digital Energy Removing Hardcoded D20 Passwords Overview Procedure 150 D20 devices running WESMAINT version 4 11 to 4 15 contain hardcoded username and password combinations which may constitute a security risk for system operators This procedure explains how to remove these user accounts from your D20 device to prevent them from being used Versions older than 4 11 and newer than 4 15 do not contain hardcoded user accounts Open the ConfigPro project containing the device you wish to modify Expand the device On the System Point Data Base Applications tab double click WESM
93. allation and Operations Guide Connections and Configuration continued D20ME Jumpering continued D20ME Jumper Options JP1 VME Control JP2 VME Address JP3 1 and JP3 2 RTC Options GE Information The following tables summarize the jumper settings for the D2OME main processor board Note Single Node D20 is the factory default configuration Board Function JP1 JP2 JP3 1 Master VME Address Bits RTC Slave 4 SERCLOCK Lead Node of D200 OU Pret ms P or po mine n Pa four o four Nori dee pw our or m Nori de im m our oor our Nori devo NO our in mn mo This jumper sets the Master or Slave role of the board on the VME bus Note Single node D20 systems are always set to Master JP2 is a group of four jumpers that set the VME bus address of the board The address should reflect the board location in a D200 CCU chassis Example The board with address 1 will be the lead node with nodes 2 through 8 positioned to the right of the lead node Note Single node D20s are set to address O all jumpers IN These two jumpers determine the Real Time Clock RTC source for each D2OME board in a CCU e Single node D20s and the first or Lead node of a D200 will use their internal clock e Non lead nodes of a D200 must synchronize their clocks to node 1 s clock 994 0078 2 00 12 55 D20 D200 Installation and Operations Guide GE Digital Energy Co
94. an only be implemented on the D 20 Communications Interface Glass Fiber Optic GFO and Plastic Fiber Optic PFO adaptors are used to provide either glass or plastic fiber optical cable extensions to the D 20 Link These allow interference free links to peripherals that are sited at a remote distance from the main D20 installation When power requirements for multiple peripherals exceed the base system limitations use the D 20 DC Interface module The D 20 DC Interface module is used e As power input for additional peripherals on a D 20 Link e For power supply to peripherals on a D200 vertical slot multi node implementation which cannot use the D20 Link for peripheral power supply 994 0078 2 00 12 43 D20 D200 Installation and Operations Guide GE Digital Energy Familiarization continued Interposing The required rating of the relays on the K and C boards is determined by the loading Relays characteristics of the device that the boards control If the load rating of the controlled device exceeds the K or C board relay rating then you will need an Interposing Relay panel Universal A Universal Protocol Converter UPC is required when the D20 D200 has to Protocol communicate with a device that uses a synchronous communications format The Converter function of the UPC is to convert between the D20 D200 s asynchronous format and the device s synchronous format See Universal Protocol Converter page 104 for UPC con
95. and fuses are in place and secure on your D20 system Turn the chassis mounted Power Supply switch to ON Result The unit is powered up On start up inspect the DZOME ME II LED indicators on the front panel If the code file resident on the Flash memory or the configuration file downloaded to the NVRAM is corrupted then e The RUN and FAIL LEDs illuminate alternately which means the board is resetting continuously OR e The FAIL LED is constantly illuminated There is a workaround available for these problems using WESMAINT II Follow these steps to login to the 68K Monitor and restore the default configuration when the FAIL LED is constantly illuminated Set up your PC to act as a WESMAINT Il terminal See Procedure Set up Terminal page 107 For serial communication connect a WESMAINT cable from the PC running your terminal emulation software to the DB9 connector on the front panel of the D20ME Restart your D20 or D200 Use the 68K Monitor to download a fresh code file to the Flash memory and a fresh configuration file to the NVRAM See Operation and Maintenance D20 D200 Software Configuration page 118 Open your WESMAINT II terminal emulation software 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Power up and Test continued Procedure Workaround GE Information Follow these steps to login to the 68K Monitor and restore the defau
96. aptor x o o 0 O O 530 0087 0 1MA 5V I P Analog Adaptor x o o o 0 O 530 0088 0 3MA 5V I P Analog Adaptor x o O o 0 o 530 0089 0 5MA 5V I P Analog Adaptor x o o o 0 O 530 0090 Analog Adaptor I P 1MA 5V x O O 0 0 o 530 0091 1 1MA 5VI P Analog Adaptor x o o o 0 O 530 0094 Analog Adaptor I P 1 25MA 5V x o O o o o 530 0095 Analog Adaptor I P 1 5MA 5V x o O o o 0 530 0108 Analog Adaptor 2MA 5V I P 01 x o o o o o 530 0124 Analog I P Adaptor 301R x O o Q o o 530 0131 Analog Adaptor 12 8MA 5V x o o 0 o o 530 0133 Digital Input Adapter 125V x O o o O o 540 0159 WESDAC D20C Analog I P X O O O O o 540 0162 WESDAC D20C WESMAINT I F X O O O O 0 540 0166 WESDAC D20C Analog O X O O O O 0 540 0205 WESDAC D20C Analog P HV x O O O O 0 540 0207 WESDAC D20 ASK D 20 I F X O O 0 O O 540 0209 WESDAC D20C D 20 WESMAINT F X O O O O O 540 0227 WESDAC D20 CHV Analog I O DB X O o O O O 560 0008 Duct Panel Type 1 no holes o O o o O o 560 0009 Duct Panel Type 2 with holes o O O o 0 o 560 0046 Duct Panel LANCE o 0 o o 0 o 580 0298 PSU VERO 12V 2A 115 230VAC O O O 0 O O 580 0299 PSU VERO 5V 12A 115 230VAC O o o O o O 580 0300 PSU VERO 12V 2A 36 72VDC O O O O O O 580 0301 PSU VERO 5V 12A 36 72VDC O O o O O O 580 0771 Modem Telenetics 14 4K Dialup X o o o O o 580 0772 Modem Telenetics 14 4K L L x 0 o o O o 580
97. ation continued D20C Calibrating Analog Outputs D20C2 board only Calibrating Analog Outputs GE Information 1 Ensure all the analog adapters have been correctly installed in the WESTERM board Refer to the appropriate module layout document for more information To calibrate analog current regulators you will need to connect the power supply to the outputs If you are using voltage output adapters skip this step and go on to step 3 To connect the power supply daisy chain all the positive terminal outputs of TB1 connectors number 74 26 27 78 79 31 32 amp 34 to the positive output of the 12 60V power supply Connect the negative output of the power supply to connector 25 on TB1 or any of the common outputs The common outputs are internally connected so it is only necessary to connect to one or them The following is a diagram of what the connections should look like Anelog Analg Analog Ouipit 1 Output 2 Output 3 Connect to PROMAINT Refer to Connecting to the D20P Prompt amp PROMAINT above If you are using current output adapters you must erase the EEPROM To do this type eerase and press Enter If you are using voltage output adapters only you may skip this step Navigate to the analog output page by typing n this is page 5 Turn on the power source Double check the voltages and the wiring before doing so 994 0078 2 00 12 137 D20 D200 f GE Digital Ener Install
98. ation and Operations Guide Connections and Configuration continued WESTERM D20A External Loop Supply WESTERM D20S External DC Supply GE Information For connections to an external power supply for current loop powered transducers use TB1 49 and TB1 99 on the WESTERM D20A gt a a 2 a a o Lo H x uu TB1 GRN 18 AWG EXT LOOP SUPPLY Jumpers Z3 and Z4 must be set for loop supply routing Fuse F2 provides overcurrent protection on the positive leg of the selected loop supply See WESTERM D20A Jumpers page 79 For connections to an external DC power source for status input wetting use TB1 65 and TB1 131 on the WESTERM D20S a A a o 78 o Oo x wi TB1 127 128 129 130 134 132 L EXT DC SUPPLY GRN GND 18 AWG Jumpers Z2 and Z3 must be set for external supply source Since bipolar status inputs are allowed the polarity of the external supply can be connected either way depending on the application Fuses F2 and F3 provide fusing on each leg of the supply See WESTERM D20S Jumpers page 80 994 0078 2 00 12 69 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued WESTERM For connections to an external power supply for control output to interposing relay D20K External panels use TB1 1 and TB1 54 on the WESTERM D20K Control Output Supply EXT INTERP COIL SUP VOLT COMMON
99. ation and Operations Guide g gy Calibration continued D20C 7 Type c to begin the calibration process Each analog output point takes Calibrating approximately 1 5 minutes to complete You should see a screen similar to the Analog Outputs following continued 7 Tera Term COM1 VT ao Fie Edit Setup Control Window Help to Combo Board Maintenance Display Page 5 of 5 Al Raw References Output Point 5U Bu 8 5 U 5 U Normalized Raw 1 17473 32936 34462 48368 32936 2 17475 32938 34464 48363 a 32938 3 17472 32938 34464 48362 A 32938 4 17468 32933 34468 48357 8 32933 5 17468 32933 34468 48357 32933 6 17478 32933 34461 48358 32933 17473 32938 34464 48363 a 32938 8 17478 32944 34470 48367 32944 N Next Page R Redraw Screen E Exit F Force U Unforce C Calibrate Calibrating D to A Point Number i El v 8 The D20C board will automatically program the EEPROM Once this finishes the calibration process is complete 9 Ifyou are using current output adapters you should try forcing a point If for example you force a point to 50 output and the resulting value does not equal 50 then you need to re calibrate the board from step 8 Press c again and once the calibration is complete test another point When the forced output and the resulting value correspond the calibration is complete 138 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Re In
100. ation program Note Enabling echo may slow the transfer speed Download Code File Type dl and press ENTER to ready the D20ME II to receive the downloadable code file Click Transfer Send Text File from menu bar Result A dialog box opens prompting you to locate the Down shx file that you wish to download Type el p to display the error log Result The D20ME gt prompt should return indicating no errors found Errors Record error s and re try download If errors persist contact GE for support Type el r to ensure that log is clear then type Boot to restart 12 Select the correct file and click Open to start the transfer Result The file transfer may take from less than 10 minutes to over 40 minutes depending on the communication speed selected When complete the D20M gt prompt returns Result The D20ME II code download is complete 994 0078 2 00 12 133 D20 D200 Installation and Operations Guide GE Digital Energy D20 D200 Software Configuration continued About Multi Node Downloads D20EME Global Memory Expansion D20EME Ethernet Interface 134 D20ME II VME modules can be used in a multi node VME system known as a D200 The application code for each D2OME II module in a multi node system can be the same or different for one or more of the modules The download procedure is the same for a multi node system as for a single node repeat the procedure for each node Note Do not
101. ations port channel The jumper s position depends on whether the channel has been mode selected as either RS 232 or RS 485 see SW2 Note In order for RS485 RS422 to operate the RTS ON OFF setting must be enabled and both DCD and CTS must be disabled in Config Pro specific to the protocol being used for that serial port RTS must be toggled ON for RS485 transmissions and may be set continuously ON for RS422 data transmissions Serial Comm Port JP11 pins RS 232 JP11 pins RS 485 RS 422 Enabled CO CE Pinouts for serial ports for both RS 232 and RS 485 configurations DB 9 Pin RS 232 RS 485 GND Com GND RTS TX CTS RX EARTH GND EARTH GND Ne NC EEE E 994 0078 2 00 12 61 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued 2 Wire RS 485 Cable 4 Wire RS 485 Cable Transient Suppression 62 Schematic of the cable wiring necessary for 2 wire RS 485 operation The pin pattern is as seen from the back of the DB9 F connector O of DODO Kn Schematic of the cable wiring necessary for 4 wire RS 485 operation The pin pattern is as seen from the back of the DB9 F connector CRC Fo a I BA N TX SE 0 The RS 485 port on the D20ME II provides no isolation and offers limited built in transient suppression If you are using the D20ME II in an environment where longer cable runs with larger transients are expected
102. c Compatibility Directive 2004 108 EC Finished appliance A finished appliance is any device or unit that delivers a function and has its own enclosure A finished appliance is considered as apparatus in the sense of the EMC Directive if it is intended for the end user and thus has to fulfill all the applicable provisions of the Directive When the finished appliance is intended exclusively for an industrial assembly operation for incorporation into other apparatus it is not apparatus in the sense of the EMC Directive and consequently the EMC Directive does not apply Fixed installation A combination of several equipment systems finished products and or components assembled and or erected by an assembler installer at a given place to operate together in an expected environment to perform a specific task but not intended to be placed on the market as a single functional or commercial unit e g entire substation LV Directive Low Voltage Directive 2006 95 EC System or installation A combination of several equipment finished products and or components combined designed and or put together by the same person system manufacturer intended to be placed on the market for distribution as a single functional unit for an end user and intended to be installed and operated together to perform a specific task GE Information 994 0078 2 00 12 17 D20 D200 Installation and Operations Guide GE Digital Energy
103. can easily be found later Click Open when finished Type sa comx where x is the communications port number you want to monitor and then press Enter 994 0078 2 00 12 153 D20 D200 Installation and Operations Guide GE Digital Energy Troubleshooting D20 D200 Serial Communications continued Procedure continued 154 10 The D20 D200 messages always appear in inverse text white text on a black background and the master request or the slave response always appears in regular text black text on a white background Tera Term COMI VT 0 x File Edit Setup Control Window Help 11 C4 3C BA 28 46 67 92 D7 C3 B1 3C B2 B6 3C B3 B6 3C 4 46 GE CA 15 Master NCIA E ee MNT CC yes 64 11 C4 Ba 28 BA 67 92 BC 2 G6 3C G3 6 3C G4 06 AD 7F TMTE E WOM DELE dora vy MoS 64 11 C4 3C BA 28 HA 67 92 D9 CS Bi 3C BZ B6 3C G3 B6 3C 04 A SSS a 64 11 C4 3C 00 92 DA C6 Gi 3C 62 06 3C G3 B6 3C H4 H6 66 Co AMT See ee eee D20 D200 CNIL 64 11 C4 3C BA 28 BA 6792 DB C VI 3C B2 46 3C EEKE B6 6F 3C SES Se ee ee eae a H ri a AS 64 Res onse AA 28 BB CD 56 DC C8 Bi 3C B1 66 C5 AA OET 2 t E eee 5D B4 P BO 44 G1 G2 G1 H H 61 H H4 H4 H4 H4 37 94 044 a a4 a4 a4 04 04 G4 04 04 B4 AA 57 2C A4 H4 H4 AA N4 H4 N4 H4 P A4 N4 H4 H4 N4 H4 A4 7A 3F O 84 In this example the D20 D200 is acting as the slave and information is being sent out from the D20 D200 in inverse text To stop the capture when the appropriate data has been capture
104. ction 2 Operation and Maintenance 118 D20 D200 Software Configuration 118 Calibration 135 Re Initialization 139 Operation 142 Servicing 144 Section 3 Security 148 Removing Configuration Data 148 Removing Hardcoded D20 Passwords 150 Section 4 Removing D20 D200 From Service 151 Section 5 Troubleshooting 152 Troubleshooting D20 D200 Serial Communications 152 Troubleshooting Firmware Version Mismatches 156 68K Monitor Commands 162 Modify pSOS Buffers 164 Appendices Appendix A Product Combinations 166 Appendix B D20 Spare Cross Reference 171 994 0078 2 00 12 D20 D200 Installation and Operations Guide GE Digital Energy 1 Installation and Commissioning Product Support and Safety Getting help Search Technical Support Contact Technical Support GE Digital Energy Address Product returns Module Replacement If you need help with any aspect of your GE Digital Energy product you can e Access the GE Digital Energy Web site e Search the GE Digital Energy Technical Support library e Contact GE Digital Energy Technical Support The GE Digital Energy Web site provides fast access to technical information such as manuals release notes and knowledge base topics Visit us on the Web at http www gedigitalenergy com GE Digital Energy Technical Support is open 24 hours a day seven days a week for you to talk directly to a GE representative In the U S and Canada call toll free 1 877 547 8
105. d press CTRL C to return to the system prompt 11 When the data capture is finished close the log file in TeraTerm by clicking Close 12 The log file can now be found in the folder it was stored in and can be opened using a text editor The file can be parsed by copying this information into a computer based automated parser or done manually by using a protocol description document Note If using Notepad to view the contents of the log file all of the communications traffic is shown in non formatted text lolx File Edit Format View Help D254 gt baud 19200 a D25a gt sa com 05 64 14 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Troubleshooting D20 D200 Serial Communications continued Buffer Overflow The below screen capture shown good serial communications data at the top of screen and transitions to show buffer overflows at the bottom When the buffer overflows the data is broken up and contains a series of two periods or more This data cannot be parsed and is of no value to capture Tera Term COMI YT la xl File Edit Setup Control Window Help If a buffer overflow is observed then the CTRL C command does not work to exit out to the system prompt until the activity on the screen stops If the polling is continuous i e communication activity does not stop and you are unable to issue the CTRL C command there are three ways to exit
106. d terminations DB25 and barrier strip termination options are also available The D20S termination panel is jumper configurable for contact wetting supplied from the D20S or an external source Wetting voltage is fused and monitored An on off line indication is passed to the D20 D200 where it can be used as a pseudo status The D20K is a 32 point control output interface module for the D20 It supports up 32 trip close pairs 32 individual controls and or 16 raise lower pairs The D20K logic module plugs directly into a D20K termination panel which is equipped with screw compression type field terminations DB25 and barrier strip termination options are also available A Local Remote switch and control output fusing are also provided The Local Remote switch is a manually operated switch used to disable D20K relay coil power during maintenance An on off line indication is passed to the D20 D200 where it can be used as a pseudo status Fuse protection complete with monitoring of fuse status is provided for control output power supplied from an internal source Interposing relays can be supplied using D20KI panels 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Familiarization continued D20C Combination TO Peripheral D20C Daughter Boards Table D20C Options D20AC Analog Input Peripheral Promaint GE Information The D20C is a combination I O module that is used
107. de GE Digital Energy Connections and Configuration continued 10BASE FL Each of the two channels of the 1OBASE FL MIC includes a set of three jumpers to MIC Jumper enable and disable various operational modes Settings Note The default jumpering is all jumpers out enabling SQE test and Jabber disabling loop back Jabber Loop back DT Enmen abe C Disnea aea TT Dia Diaea Enabled DO Channel 2 Mode Jumpers JP2 Om ow _ Disses Enabled Ou m Dises Disabled 10BASE FL The 10BASE FL module has four ST Type Rear View of 10BASE FL MIC Fiber Cable bayonet fiber optic cable connectors on the Connectors rear edge of the card The positions of the input and output LAN A connectors for each channel are shown in the Receive diagram to the right LANA Transmit Note Labels can be seen on the PCB stencil beside each of the connectors LAN B Receive LAN B Transmit 98 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Connections and Configuration continued Redundant To implement a redundant D20 D200 system you need D20 D200 A Systems x GE Information A second CCU built and configured the same as the first CCU RS 232 Switch Panel s Two RS 232 Switch Panel Monitor and Control cables referred to as Watchdog cables connecting each CCU to the RS 232 Switch Panel Refer to Procedure Installing Watchdog Cables on pag
108. dules Spare Cross Reference Legacy and new part numbers are listed for e D20A WESTERM Modules e D20A WESDAC Modules e DNP3A WESDAC Modules e D20A Adapter Modules D20A WESTERM Modules Legacy Part Number and Description Smart Catalog Number Prefix and Description WESTERM Modules Legacy Part Number WESTERM Modules New Part Number Prefix 517 0163 WESTERM D20A Type 1 Version 1 D20A TL P U D20A 32 inputs LV Power input 20 60VDC or D 20 compression termination 517 0163 CC WESTERM D20A TYPE 1 VERSION 1 Conformal Coated D20A TL P C D20A 32 inputs LV Power input 20 60VDC or D 20 compression termination conformal coated 517 0240 WESTERM D20 AZ D20A TH P U D20AZ 32 inputs HV Power input 40 150VDC compression termination 517 0240 CC WESTERM D20 AZ Conformal Coated 517 0240 ECC WESTERM D20 AZ Epoxy Conformal Coated D20A TH P C D20AZ 32 inputs HV Power input 40 150VDC compression termination conformal coated D20A TH P E D20AZ 32 inputs HV Power input 40 150VDC compression termination epoxy conformal coated 517 0328 WESTERM D20AB D20A TL B U D20AB 32 inputs LV Power input 20 60VDC or D 20 barrier termination 517 0328 CC WESTERM D20AB Conformal Coated D20A TL B C D20AB 32 inputs LV Power input 20 60VDC or D 20 barrier termination conformal coated 517 0178 WESTERM D20 AD D20A TL D U D2
109. dundant D20 D200 system e Instructions for physically assembling a redundant D20 D200 system If the Active CCU fails 1 The Standby CCU detects the failure through the inter CCU communications link 2 The Standby CCU commands the RS 232 Switch Panel to switch over all serial connections 3 The RS 232 Switch Panel switches all serial field connections to the Standby CCU which now becomes the Active CCU 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Familiarization continued D20 D200 In the example on page 50 if CCU A fails CCU B becomes active as shown below Redundancy Failover To Field Equipment x E RS 232 Switch Panel RS 232 Switch Monitor and Control CCU A Serial Communications CCU B Serial Communications CCU A Failed CCU B Active Inter CCU Communications RS 232 Switch The RS 232 Switch Panel has two sets of indicator LEDs Panel e PWR A PWRB When lit power and communications are received from the Indicators designated CCU Normally both LEDs are lit e CCU A CCU B Normally one LED is lit indicating the Active CCU Power Indicator PWRB CCU Indicator LEDs RS 232 Switch The Active Standby switch on the front of the RS 232 Switch Panel is used to Panel Active Standby Switch e Manually force a CCU to Active status so routine maintenance can be performed on the other C
110. e Safety Precautions GE Information GE Digital Energy warrants each D20 and D200 product to be free of defects in material and workmanship under normal use and service for a period of 18 months from the date of shipment from the factory In the event of a failure covered by warranty GE Digital Energy will undertake to repair or replace the unit without charge providing that the warrantor has determined that it is defective Warranty shall not apply to any unit which has been subject to e Misuse e Negligence e Accident e Incorrect installation e Use of this product in a manner not specified by GE Digital Energy in this Guide e Alterations by anyone other than GE Digital Energy or an authorized representative GE Digital Energy is not liable for special indirect or consequential damages or for loss of profit or expenses sustained as a result of a product malfunction incorrect application or adjustment The above terms are subject to change at any time or as stipulated in contractual agreements Follow all safety precautions and instructions in this manual Only qualified personnel should work on the D20 D200 Maintenance personnel should be familiar with hazards associated with electrical equipment e All AC voltage and current terminals are protected from accidental contact by mechanical safety shields The D20 D200 is designed so that field wiring does not have to be touched or disconnected when removing field
111. e 101 for details One inter CCU communications cable providing either a Ping connection or a D 20 HDLC connection between CCUs A and B The method used depends on the availability of serial and D 20 ports As appropriate refer to Procedure Installing a Ping Cable on page 101 Procedure Installing an HDLC Cable on page 102 Serial communication cables The number of serial cables depends on your system configuration Serial connections from CCUs to your field equipment are cabled and switched through the RS 232 Switch Panel The RS 232 Switch Panel switches up to eight communications links to the Standby CCU in the event of a failure of the Active CCU See Procedure Connecting Serial Communi cation Cables on page 102 for details Note Refer to Required Components on page 100 for component part numbers and functions Note Refer to D20 D200 Redundancy on page 50 for a description of D20 D200 redundancy Note The RS 232 Switch Panel is not equipped with EMI protection circuitry If the connection length exceeds 3m a Serial Surge Protection Panel GE item number 540 0249 or equivalent protection device should be installed 994 0078 2 00 12 99 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued Required To implement a redundant D20 D200 system you need the following components Components and cables RS 232 Switch Panel Comm
112. e 121 The items following must be available before a flash code file can be loaded into a D20ME e Windows PC with terminal emulation communication software loaded e The code file in the Motorola S record format preferably located on a local hard drive If the file is located on a network or floppy drive the download may be significantly slower This file typically will be named down shx or salxxxx shx e A WESMAINT cable for connecting the PC to the D2OME WESMAINT port on the front panel e The D20ME module must have its hardware option jumpers set be installed into a D20 or D200 chassis ready to power up 994 0078 2 00 12 119 D20 D200 Installation and Operations Guide GE Digital Energy Note If you are upgrading from a D20M board to a D20ME board you must use the shx file for the ME board not the bin file 120 994 0078 2 00 12 GE Information at D20 D200 GE Digital Energy Installation and Operations Guide D20 D200 Software Configuration continued Setup To set up a PC to act as a WESMAINT II terminal see Power up and Test page WESMAINT 105 II terminal Procedure If the DZOME BootROM Base Type is already known skip this procedure Identify Base Configure and Connect PC to DZOME 1 Connect a WESMAINT cable from the PC s com port to the DZOME front panel WESMAINT port Identify D20ME Type Restart the D2OME power off on cycle while watching the PC monitor If
113. e buffers to at least 4000 994 0078 2 00 12 165 D20 D200 Installation and Operations Guide GE Digital Energy Appendix A Product Combinations Introduction Use Table 1 to check the combinations for the D20 M D20ME D20EME GreenSpring Ethernet and MicroMemory cards in the three available main chassis types e Check that a main processor board is compatible with a chassis type e Check that a main processor board and Ethernet and or memory card combination is compatible with a chassis type e Check that a main processor board and New or Old D 20 peripherals are compatible with a chassis type Use Table 2 to check the Base compatibility and Minimum BootROM for D 20 Peripherals boards Compatibility Use the following tables to check the compatibility of the components you want to Table 1 combine Notes that follow the table give restrictions that apply to these combinations Note D20M showing in the Board Combination column refers to the now obsolete main processor board It is included for customers who already have this board installed in their D20 D200 system E in tpe ame 1 Slot Horizontal 5 Slot Horizontal 9 Slot Vertical 7 3 166 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Product Combinations continued Notes GE Information 1 Not all non VME backplanes pass use 517 0224 05A 517 0254 02 or newer The VME D20ME 526 2005 does NO
114. e switch pull it straight out then switch it down to make CCU B active or up to make CCU A active If the Active CCU is not working properly the system will automatically initiate a failover to the Standby CCU 994 0078 2 00 12 143 D20 D200 Installation and Operations Guide GE Digital Energy Servicing D20 D200 The D20 D200 does not require any scheduled maintenance Periodic inspection is Maintenance suggested to ensure that e Unit has sustained no accidental physical damage e Airflow is not obstructed e Connectors and cables are intact and firmly attached e Fuses are intact e Battery condition is good D20 D200 The expected service life of a D20 D200 is 20 years when the environment and Service Life electrical conditions are within stated specifications Servicing Tasks Use this section of the guide for regular servicing and preventative maintenance inspection tasks e Locations and standard values of all fuses e How to inspect and replace batteries on the DZOME ME II main board D20 Power The D20 Power Supply has one or two field replaceable fuses Supply Fuses WESDAC D20PS Replacea _ Field replaceable fuses for the standard chassis mounted Power Supplies ble Fuses Power Fuse Fuse Function Replacement Fuse Fuse Part Number Supply 580 2004 Fi DC Input LITTLEFUSE 0326012 MXP 940 0425 Fuse SLO BLO 12A 250V Fl F2 DC Input LITTLEFUSE 0326012 MXP 940 0425 Fuse SLO BLO 12A 250V 1 580 20
115. e you wish to abort the flash boot y n Type y or Y to abort the normal startup Press ENTER Result The login dialog appears To login for Login type westronic and press ENTER then for Password type rd and press ENTER Result After a Welcome message the D20MES gt prompt will appear 6 Type sp to suspend all processes running on the DZOME Type erase to clear the flash This will take several seconds Result The monitor will display before returning the D20MES gt prompt Erasing FLASH memory lt Checking FLASH contents Continued on next page GE Information 994 0078 2 00 12 125 D20 D200 Installation and Operations Guide GE Digital Energy D20 D200 Software Configuration continued Procedure continued Optional Step 1 Speed up communications to shorten download time Type Baud 38400 and press ENTER Speeds up to 230 4 kbps or lower speeds may be chosen based on ambient EMI WESMAINT cable length PC and communication software limitations etc Refer to section Changing the Baud Rate on page 162 for supported speeds The monitor will now be communicating at 38 4 kbps Configure the terminal emulator software to communicate at the same speed and reconnect to the 68K monitor Optional Step 2 Provide feedback during download 10 If the communication software you are using does not have any progress indicator echo can be enabled to visually display the code file on your mo
116. ed fused RTU input power feeds the D 20 link i e voltage that is generated from the input applied to the D20 chassis 2 3 Isolated power feeds the D 20 link i e voltage that is generated from the output of the D20 power supply located in the D20 chassis For example if Z22 and Z23 are set to position 1 2 and the switched fused power source is a station battery operating at 125 VDC then 125 VDC will be routed into the D 20 link potentially causing damage to connected peripheral devices NOTICE It is your responsibility to ensure that jumpers Z22 and Z23 90 are set correctly to avoid damage to peripherals present on the D 20 link GE will not provide warranty service on any D20 peripherals that have been subject to an overvoltage due to incorrect jumper settings 994 0078 2 00 12 GE Information a D20 D200 GE Digital Energy Installation and Operations Guide Connections and Configuration continued D 20 Link Location of Z22 and Z23 o di Consult the Module Layout documentation for the specific Westerm D20M board conpnnea being used for full explanation of all jumper settings TILT 517 0225 and 517 0230 panel mounts GE Information 994 0078 2 00 12 91 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued D 20 Link Power Options continued How to determine if excessive voltage has been applied to a peripheral Normal symptoms of an overvol
117. eld equipment Do not ground the shields at more than one point because a potential difference may exist between grounds causing ground loops and undesirable noise sources Ensure that all nuts and screws are properly tightened Always replace fuses with the same type and rating used by GE Digital Energy For fuse types and ratings see Servicing page 144 When connecting to communications equipment such as modems or radios always use appropriate surge protectors to protect the communication ports To prevent interference with communications route all communication cables away from power carrying cables Always fuse protect field sources Always configure the jumpers in your D20 or D200 prior to connecting field I O Follow all instructions in this guide as they are presented Do not operate the D20 or D200 if it has been dropped or damaged Return it to GE Digital Energy for inspections and repair The D20 and D200 power supplies use switching technology For proper operation the input voltage must be within specified limits prior to turning on the D20 s or D200 s power switch Do not apply voltages outside the range of the product specifications Voltages outside the specified range may lead to premature product failure Do not modify the D20 or D200 without prior written authorization form GE Digital Energy Make sure the D20 or D200 is grounded using the protective ground stud ACAUTION Connection must be provided
118. esmaint port of the D20 D200 using the Wesmaint cable TeraTerm is used in this example Log in to Wesmaint using the user name and password set in your ConfigPro SGConfig configuration The default user name and password are westronic and rd From the Main Menu select System Functions select 68K Monitor to get access to the 68K Monitor utility G Tera Term COMI VT 0 x File Edit Setup Control window Help N 7 A NODE SYNC NONE 09 05 27 08 22 17 z die SYSTEM DATA DISPLAYS 2 SYSTEM FUNCTIONS 3 APPLICATION MENUS Logout jj Redraw Q Open_window Beginning End X Use cursor keys or item number to position then press Enter to select E Tera Term COM1 YT f l0j x File Edit Setup Control Window Help ds SET TIME and DATE 2 DEVICE STATUS DISPLAY 3 4 ERROR LOG 5 USER LOG 6 DATABASE SYNC 7 SWITCH OUER 8 SECONDARY COMM STATUS Logout Redraw W Open window Beginning G End Use cursor keys or item number to position then press Enter to select F Once in the 68K Monitor utility type ver and press Enter to get version information regarding the base system pSOS operating system and each application version running in the D20 D200 ixi Fie Edit Setup Control Window Help er gt GE Energy Services CCUME BOOTROM U2 6 RELEASE 17 Oct 2088 SOS 68820 Version 4 1 AME VERSION LEVEL TARGET DATE 826 1 321 aaa D2 M 16 61 02 12 35 838 300 aaa ccu 03704799 13 17 835 211 Boa D26M 85 12 00 14 07 88
119. ethernet 526 2102 amp 526 2115 D20ME E M U U D20 EME2 Ethernet Memory Expansion 16MB use with 526 2116 517 2117 amp 517 2115 D20ME E O U U Modems Description Legacy Part Smart Catalog Number Number Prefix Wesdac D20 202 V 23 Modem bin mount 520 0120 D20ME M A U U Wesdac D20 202 V 23 Modem bin mount conformal coated 520 0120 CC D20ME M B U U Modem Telenetics 14 4K 2 wire Dialup Bin mount 580 0771 D20ME M C U U Modem Telenetics 14 4K 4 wire Leased line bin mount 580 0772 D20ME M D U U Wesdac 202 V 23 Modem 19 inch rack mount 520 0090 D20ME M E U U Wesdac 202 V 23 Modem 19 inch rack mount conformal coated 520 0090 CC D20ME M F U U Termination Description Legacy Part Smart Catalog Number Number Prefix Westerm D20 termination Panel Panel Mount 15 inch ribbon I F cable 517 0225 D20ME T A U U Westerm D20 termination Panel Panel Mount 15 inch ribbon I F cable conformal coated 517 0225 CC D20ME T D U U Westerm D20 termination Panel Chassis Mount 517 0230 D20ME T B U U Westerm D20 termination Panel Panel Mount 24 inch ribbon I F cable 517 0300 D20ME T C U U Power Supply Description Legacy Part Smart Catalog Number Number Prefix D20 Power Supply 20 60VDC Input 24V ISO Output 580 2004 D20ME S A U U D20 Power Supply 20 60VDC Input 48V ISO Output 580 2005 D20ME S B U U D20 Power Supply 100 300VDC 85 264VAC Input 24V ISO Output 580 2006 D20ME S C U U D20 Power Supply 100 300VDC 85 264VAC Input 48V ISO Output 580 2007 D20ME S D U U
120. figuration 44 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Familiarization continued D20EME Applications of the D20EME Upgrades and Replacements Table Chassis Compatibility GE Information The D20 Ethernet Memory Expansion EME kit can be installed in a D20 or D200 to add expanded Global memory and or Ethernet capability D20EME kits are offered in a variety of options to address common requirements for D20 and D200 systems including e Ethernet only systems e Expanded or Global memory only applications e Combined Ethernet and Global memory systems The D20EME kit can be used in two main applications e New installations e Upgrade or replacement applications e When upgrading a D20 VME or D200 from a GreenSpring Ethernet card to an Ethernet EME card you need to re install software into the DZOME ME II processor e Upgrading a D200 to use a memory only EME does not require new firmware but may require a new configuration e If you are adding Ethernet capability to an existing D20 VME first verify that the D20 power supply is capable of handling the additional load For further advice contact GE for assistance e The interconnect cable that links the EME main board to the MIC card must be routed inside the D20 or D200 chassis Routing the cable outside the chassis may cause excessive EMI radiation and or interfere with operation Some types of
121. ilding a redundant system you will need additional cables to link Configurations the active and standby units See D20 D200 Redundancy page 50 GE Information 994 0078 2 00 12 D5 D20 D200 Installation and Operations Guide GE Digital Energy Familiarization continued D20 Front The D20 non VME single slot chassis illustrated below consists of the following Panel non VME Single e D20MEME II Main Board with WESMAINT I connector LEDs for Slot operational status and patents listing e Modem slots e Power supply with switch and fuses Power Supply Modem Slot LED Indicators D20 Front The D20 VME compatible chassis can have additional main boards and a D20EME Panel VME board Multi Slot Media Interface Card for Ethernet Ethernet Memory Expansion Card D20EME D20MEME II Main Board WESDAC D20ME WESMAINT lI eL ut o me Jali wesoac tome ol lemu Note A Media Interface Card is only required if the D20EME provides Ethernet capability 26 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Familiarization continued D20 Rear The Single Slot non VME chassis has the WESTERM D20M SS Termination Panel Panel attached directly to the chassis non VME Power Supply Connector Block D20 Rear The Termination panel for the VME version for the
122. incorporated in this online publication the Documents subject to the following 1 the Documents may be used solely for personal informational non commercial purposes 2 the Documents may not be modified or altered in any way and 3 General Electric Canada withholds permission for making the Documents or any portion thereof accessible via the internet Except as expressly provided herein you may not use copy print display reproduce publish license post transmit or distribute the Documents in whole or in part without the prior written permission of General Electric Canada If applicable any use modification reproduction release performance display or disclosure of the Software Product and Associated Material by the U S Government shall be governed solely by the terms of the License Agreement and shall be prohibited except to the extent expressly permitted by the terms of the License Agreement The information contained in this online publication is subject to change without notice The software described in this online publication is supplied under license and may be used or copied only in accordance with the terms of such license TRADEMARK NOTICES GE and are trademarks and service marks of General Electric Canada Trademarks of General Electric Canada Microsoft and Windows are claimed as a registered trademark by Microsoft Corporation which is not affiliated with GE Microsoft Windows is claimed as a trademark
123. ing of main processor board Ethernet and memory expansion card combinations with Chassis types D20 Main Chassis kit contains Chassis Main processor board Power supply WESMAINT maintenance port cable Software loaded into the main processor See D20ME ME II Factory Fitted Software on page 35 Termination panel included on the 500 0305 single slot not included on the 500 0280 MX with VME backplane Modems are options for the Main Chassis kit 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Familiarization continued Other To complete a basic D20 implementation several other components are required Components Peripheral I O modules e D 20 Link for communication between the main board and the peripherals e Interposing Relay Panels the need for which depends upon the load characteristics of the device that is controlled by the D20K or D20C control peripherals If this rating exceeds the contact rating of the D20K or D20C control peripheral boards then an Interposing Relay Panel is required See Interposing Relays page 44 e When using bit based synchronous protocols a Universal Protocol Converter UPC board is required to convert from byte to bit and back The D20 D200 communicates asynchronously over its serial ports Note The jumper settings on the UPC are protocol specific See Universal Protocol Converter page 44 Other System e If you are bu
124. ion WESTERM Modules Legacy Part Number WESTERM Modules New Part Number Prefix 517 0164 WESTERM D20K Type 1 Version 1 D20K TL P UU D20K LV 20 60VDC or D 20 Power Compression Termination 517 0164 CC WESTERM D20K Type 1 Version 1 Conformal Coated D20K TL P CU D20K LV 20 60VDC or D 20 Power Compression Termination Conformal Coated 517 0143 WESTERM D20 KR D20K TL D UU D20KR LV 20 60VDC or D 20 Power DB25 Termination 517 0143 CC WESTERM D20 KR Conformal Coated D20K TL D CU D20KR LV 20 60VDC or D 20 Power DB25 Termination Conformal Coated 517 0218 WESTERM D20KX W TB Plugs D20K TL X UU D20KX LV 20 60VDC or D 20 Power Compression Disconnect Termination 517 0218 CC WESTERM D20KX W TB Plugs Conformal Coated D20K TL X CU D20KX LV 20 60VDC or D 20 Power Compression Disconnect Termination Conformal Coated 517 0242 WESTERM D20 K4Z D20K TH P UU D20K4Z HV 40 150VDC or D 20 Power Compression Termination 517 0242 CC WESTERM D20 K4Z Conformal Coated D20K TH P CU D20K4Z HV 40 150VDC or D 20 Power Compression termination Conformal Coated 517 0242 ECC WESTERM D20 K4Z Epoxy Conformal Coat D20K TH P EU D20K4Z HV 40 150VDC or D 20 Power Compression Termination Epoxy Conformal Coated 517 0220 WESTERM D20KR Type 2 517 0250 WESTERM D20 OKR D20K TL D UW D20
125. ipheral s 2 Connect the WESMAINT cable to your PC and to the PROMAINT port J3 on the WESTERM board 3 Open your terminal emulator application and connect to the appropriate COM port on the PC Configure the communications for 9600 baud 8 bits no parity 1 stop bit and xon xoff flow control 4 Power up the peripheral by connecting the D 20 cable and turning on the RTU Result You are prompted to log into the peripheral In Login typing the username d20p and password rd Result The D20P prompt appears 6 Erase the EEPROM by typing eerase and pressing Enter GE Information 994 0078 2 00 12 139 D20 D200 Installation and Operations Guide GE Digital Energy Re Initialization continued D20 Peripheral 7 Types 101 lt X gt where the value of X depends on the type of peripheral you are Boards re initializing continued r Command to issue according to peripheral type Peripheral type Analog Input Board S Status Input Board s 1011 A Analog Input Board s 1012 K Control Board s1013 C Combination Board s1014 8 Program the EEPROM by typing ewrite and pressing Enter 9 Reboot the peripheral by typing boot and pressing Enter or you can disconnect and reconnect the power To verify that the peripheral has been re initialized correctly at the D20P prompt type d 101 and it should echo back the value you have programmed into the peripheral If you are using analog inputs or o
126. iring multiple processors and or Ethernet support D20 ME II non VME 526 2006 D20ME II module supporting RS 232 and RS 485 interfaces suitable for non VME single processor applications D20ME II VME 526 2007 D20ME II module supporting RS 232 and RS 485 interfaces suitable for VME D20 and D200 applications requiring multiple processors and or Ethernet support All D20ME module types can be used with D20 Base firmware or CCU Base firmware You must select which base system to use when choosing the module type in Config Pro See Operations DZOME ME II Main Board on page 141 for information about LED indicators 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Familiarization continued D20ME II RS 485 port transient suppression D20ME ME II Factory Fitted Software D20ME Serial I O Architecture GE Information You can make use of the built in RS 485 communication capability of the D20ME II processor in a new or upgraded D20 RTU system The D20ME II main processor can be configured to support RS 485 communications on any of seven serial ports Through each of the RS 485 serial ports a D20 D200 can communicate point to multipoint with a large number of end devices over much greater distances than with RS 232 The RS 485 circuitry on the D20ME II processor provides no electrical isolation and offers only limited built in transient suppressio
127. itialization D20 Peripheral Peripheral boards require re initialization when Boards e The peripheral board is alternating its indicator LEDs between run and fail even though the addressing is correct and the D20 RTU is communicating with the peripheral indicated by activity on the peripheral RX1 or RX2 LEDs e You replace the HC11 main processor on the WESDAC board to resolve an issue or if directed by GE Digital Energy Technical Support e If calibration or any eerase ewrite operation is interrupted Prerequisites e Serial connection to PC and WESMAINT cable GE part no 977 0300 e A terminal emulator Tera Term Pro is recommended and is available free for download from http ttssh2 sourceforge jp Tera Term is included with ConfigPro and SGConfig and is recommended by GE because of the functionality it offers when interfacing with RTUs e For D20C boards only the WESMAINT interface board must be installed GE part no 540 0162 Re Initializing a Peripheral 1 The peripheral needs to be powered but D 20 communications to the RTU must be disabled To do this either type sp at the D20ME 68K monitor prompt in WESMAINT this will suspend the RTU s processes or connect the peripheral to an empty chassis that is a D20 chassis with only a power supply installed and no processor cards present Note If you suspend the RTU s processes at this step remember to restart the RTU after you have finished re initializing the per
128. k the configuration as bad Press ENTER In the login dialog type westronic and press ENTER then type rd and press ENTER Result After a Welcome message the D20M gt prompt displays Type sp to suspend all processes running on the D20ME II Type erase to clear the Flash This will take several seconds Result Flash Erased is displayed when completed 3 To proceed with the download type y Result The current configuration file is overwritten with a default configuration The 68K Monitor is initiated e Step 1 To speed up communication to shorten download time Type Baud 38400 and press ENTER speeds up to 230 4 Kbps or lower speeds may be chosen based on ambient EMI cable length PC limits etc Result The communication speed of the 68K Monitor is set to 38 4 Kbps 130 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide D20 D200 Software Configuration continued Software Configuration D20ME Il continued Procedure D20ME II D20 Base continued GE Information Optional Step 2 To receive feedback during download Configure the Hyper Terminal to communicate at the same speed and reconnect to the 68K Monitor If the communication software you are using does not have a progress indicator you can enable echo to display the code file on the monitor as it is transferred The echo option can be usually found in the Communication Settings or
129. l A D converter section Promaint is the maintenance facility for the peripheral modules Use it to e View data e Force control points to verify that the board is functioning correctly e Calibrate a D20A or a D20C board Note Promaint access to the D20C board requires an additional daughter card the WESDAC D20C WESMAINT Interface 540 0162 994 0078 2 00 12 41 D20 D200 Installation and Operations Guide GE Digital Energy Familiarization continued D 20 Peripheral Link Second D 20 Link 42 Communications between the D20 main processor and the D20 peripheral I O modules are carried over a high speed high level data link HDLC called the D 20 Link The D 20 Link has the following features e RS 485 serial link half duplex 250 kbps e D 20 protocol using HDLC format with Manchester encoding e Supports up to 31 D20 I O peripheral modules in a standard configuration e Repeater extension modules may be used to extend this limit to a maximum of 128 D20 and 256 D200 peripheral I O modules Media options e RS 485 24 AWG twisted pair for applications up to 330 meters e Multi Mode Glass Fiber GFO up to 2 km e Plastic Fiber PFO up to 60 meters Notes If you are using the D20 or D200 as a Master Data Concentrator then the D 20 Link connectors are not used The D 20 Link can also be used to supply power to peripherals on smaller D20 horizontal slot chassis systems See Peripherals Supplying Power
130. l Energy When to Download D20 D200 Installation and Operations Guide Instances where you may need to download code and configuration files to your D20 D200 e When you want to change firmware or configuration settings e Ifthe D20 or D200 has performed self diagnostics and determined that the FLASH memory is either erased or corrupted e When test messages indicate that the FLASH memory has been erased or corrupted or that a valid configuration file header cannot be found in the NVRAM e After maintenance or replacement work that has deleted the FLASH code files D20 D200 Software Configuration continued Base Types Identification of Base Type Note Alternate Identification Method Prerequisites for Code Download GE Information There are two types of Base system software D20 Base and CCU Base The D20ME module Base Type is determined by the version of BootROM installed which identifies how the module will be used Since the download method depends on which BootROM is installed the Base type of the module must be known before downloading flash code The BootROM label indicates which type you have D20ME D20 Base SBU0000 xx D20ME CCU Base SBU0001 xx The xx suffix in the BootROM Label is the revision number of the software If the D2OME module is already installed into a device and difficult to remove you can identify the Base Type through the WESMAINT monitor See Procedure Identify Base pag
131. l Energy See Installation and Commissioning on page 2 for contact details 3 Install the D20 D200 4 Carry out all field wiring connections and jumper settings as set out in Connections and Configuration on page 54 e Power e Serial and Ethernet cabling e Field input and output connections 5 Power up the D20 D200 and check for normal operation See Power up and Test on page 105 Some testing requires that code and configuration files have been downloaded to the D20 D200 6 If the FLASH memory has been deleted or corrupted then you need to download the code and configuration files See Operation and Maintenance on page 118 7 If you downloaded code and configuration files then go back to step 5 and verify that the D20 D200 is now operating correctly GE Information 994 0078 2 00 12 21 D20 D200 Installation and Operations Guide GE Digital Energy Getting Started Required Steps continued Installation Before you begin to install your D20 D200 gather the required tools equipment and Tools accessories Equipment and Accessories Flathead screwdriver with 0 6 x 3 5 mm blade for terminal block wiring e 2 Phillips screwdriver for rack mounting the unit e Wire cutters for field wiring e Wire strippers for field wiring e Wire crimping tool for field wiring e Tie wraps for organizing wiring and cables e Multimeter for testing voltages and I O points e Needle nose plier
132. le to customers for the return recycling and treatment of batteries Customer participation is important to minimize the negative effects of batteries to the environment and sustain available natural resources For more information see www weeerohsinfo com To change each D20ME battery follow these steps It is recommended that both batteries be changed as a set Battery Removal Using a plastic or other non conductive tool pry the black plastic retaining clip holding the battery away from the battery holder When free the battery and clip can be removed together Result The battery and clips are removed Remove the clip from the battery Battery Replacement 4 Place new battery into battery holder carefully noting proper polarity Replace retaining clip across the center of the battery and press down until it clicks into the retaining notches in the battery holder Repeat steps 1 through 5 for other battery Result New batteries are installed 994 0078 2 00 12 147 D20 D200 Installation and Operations Guide GE Digital Energy 3 Security Removing Configuration Data Overview In the event that it is necessary to remove the configuration data and sensitive information from the D20 for example the D20 is being disposed of or being returned for maintenance i e RMA this section provides the data removal procedure It may also be necessary to remove data from a PC that has run ConfigPro or SGConfig for
133. log Adaptor D20A U U U U U 5 U U 1 2 mA 1V current input adaptor Set of 32 530 0025 530 0051 Analog Adaptor I P 2MA 5V D20A U U U U U 6 U U 2 mA 5V current input adaptor Set of 32 530 0051 530 0052 Analog Adaptor I P 20MA 5V D20A U U U U U 7 U U 20 mA 5V current input adaptor Set of 32 530 0052 530 0090 Analog Adaptor I P 1MA 5V D20A U U U U U 9 U U 1 mA 5V current input adaptor high precision Set of 32 530 0090 530 0095 Analog Adaptor I P 1 5MA 5V D20A U U U U U A U U 1 5 mA 5V current input adaptor Set of 32 530 0095 530 0108 Analog Adaptor 2MA 5V I P 01 530 0003 530 0030 Analog Adaptor I P 20MA 1V 1 5MA 1V I P Analog Adaptor 530 0073 5MA 1V I P Analog Adaptor 530 0085 2 5MA 5V I P Analog Adaptor D20A U U U U U B U U 2 mA 5V current input adaptor high precision 0 01 Set of 32 530 0108 D20A U U U U U C U U 20mA 1V current input adaptor Set of 32 530 0003 D20A U U U U U D U U 1 5 mA 1V current input adaptor Set of 32 530 0030 D20A U U U U U J U U 2 5mA 5V current input adaptor Set of 32 530 0085 D20A U U U U U N U U 1 1mA 5V current input adaptor Set of 32 530 0091 530 0094 Analog Adaptor I P 1 25MA 5V D20A U U U U U P U U 1 25mA 5V current input adaptor Set of 32 530 0094 530 0131 Analog Adaptor 12 8MA 5V D20A U U U U U Q U U 12 8mA 5V current input adaptor Set of 32 530 0131
134. lt configuration when the board is resetting continuously Set up your PC to actas a WESMAINT Il terminal See Procedure Set up Terminal page 107 For serial communication connect a WESMAINT cable from the PC running your terminal emulation software to the DB9 connector on the front panel of the D20ME Open your WESMAINT II terminal emulation software Restart your D20 or D200 Press the Esc key on your keyboard within 5 seconds Result Type y Results The D20ME ME II stops resetting continuously and you are prompted with the message Are you sure you wish to generate a default configuration y n If nothing happens in WESMAINT H when you press the Esc key then you cannot use this procedure as a workaround Remove the board and return it to GE Digital Energy for inspection and repair The current configuration file is overwritten with the default configuration The login prompt for the 68K Monitor appears Use the 68K Monitor to download a fresh code file to the Flash memory and a fresh configuration file to the NVRAM See Procedure Code Download page 122 994 0078 2 00 12 109 D20 D200 Installation and Operations Guide GE Digital Energy Power up and Test continued On Line Start up Test Code and Configuration files Further Testing 110 The D20 and D200 automatically boots up when the power is switched on Internal processes perform a series of routines Self diagn
135. more that five peripherals an external power supply is required and this supply is wired directly onto the WESTERM board Typical power consumption for D20 I O peripherals is as follows D20A 20 60 VDC 8 W typical D20C 20 60 VDC 5 W typical D20K 20 60 VDC 4 W typical 11 W with all relays energized D20S 20 60 VDC 3 W typical GE Information 994 0078 2 00 12 67 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued Peripherals connect for power using D 20 Link Procedure Table J1 pinouts on WESTERM Peripherals 68 Connect power to A S K C and AC peripheral boards using the D 20 HDLC Link using a daisy chain series of connections from peripheral to peripheral Connect peripherals using the D 20 Link 1 Connect the D 20 link DB9 connector to the JI input on WESTERM peripheral board number one Connect the D 20 link DB9 connector out from the J2 connector and into the J1 connector on WESTERM peripheral board number two 3 Repeat steps 1 and 2 for each WESTERM peripheral board in series Result The peripherals are connected for power using the D 20 Link The following table gives DB9 Connector pinouts for J1 input on the WESTERM boards Pin Number Function Signal Direction INPUT OUTPUT TX RX1 TX RX1 2 V Ni 1 3 TX RX2 1 TX RX2 CR De q 4y 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Install
136. mped Oscilatory Criteria Class B D20KI D20 Power Supply 2001 1Mhz Bursts IEC 61000 4 12 Ring Wave Criteria Class B High Voltage D20A D20S D20K D20C 2001 D20 Power Supply D20 Chassis IEC 61000 4 16 Conducted Criteria Class A High Voltage D20A D20S D20K D20C 2006 Disturbances IEC 61000 4 12 2001 Damped Oscilatory 1Mhz Bursts Criteria Class B D20 Power Supply D20 Chassis Low Voltage D20A D20S D20K D20C D20AC IEC 61000 4 17 Ripple on DC Input power port immunity test GE Information D 20 Converter D 20 DC Interface 994 0078 2 00 12 9 D20 D200 Installation and Operations Guide GE Digital Energy Specifications Supported Standards and Approvals continued Approvals Compliance Applicable council directive According to CE Low voltage directive IEC 61010 1 EMC directive EN 61326 1 EAC Machines and Equipment TR CU 010 201 10 994 0078 2 00 12 GE Information GE Digital Energy Restriction of Hazardous Substances RoHS D20 D200 Installation and Operations Guide The environmental protection use period EPUP as defined in PRC 20 83 T11363 2006 for the D20 D200 hardware assemblies listed in the table below is in excess of 20 years The following table shows the RoHS Material Declaration Data Content by
137. mponents Visit the online store for the appropriate spare parts and the rules governing sub component selections e D20 ME Substation Controller spare parts e D20K Control Output Module spare parts e D20S Status Input Module spare parts e D20A Analog Input Module spare parts e D20C Combination I O Module spare parts e D20KI Interposer Relay Panel spare parts This appendix provides spare cross reference tables for the following modules e D20 Spare Parts Modules e D20A D20 Analog Input Module e D20C D20 Combination Module e D20K D20 Control Output Module e D20S D20 Status Input Module 994 0078 2 00 12 171 D20 D200 Installation and Operations Guide GE Digital Energy B 1 D20 Spare Parts Modules Spare Cross Reference Spare part numbers are listed for e Processors e Ethernet e Modems e Terminations e Power Supply e Media Interfaces e Chassis e D20 Programmed Chip Set BOOTROM e D20 Programmed Chip Set PCOMMON e D20 Programmed Chip Set PCOMMON2 In the below tables gt Smart Part Number Prefix column X X represents Firmware and Bootrom Choice respectively U U represents Not Needed Processors Description Legacy Part Smart Catalog Number Number Prefix D20ME non VME Processor 7 x RS232 ports 526 2004 D20ME P A X X D20ME non VME Processor 7 x RS232 ports conformal coated 526 2004 CC D20ME P E X X D20ME non VME P
138. n D20 D200 GE Digital Energy Installation and Operations Guide Troubleshooting Firmware Version Mismatches continued Verifying the 4 Once in the 68K Monitor utility type img for display firmware image name and and press Enter to retrieve the firmware number and version running in vero this D20 D200 continued The normal nomenclature for firmware created by GE Digital Energy is shown below where z represents a number The specific revision number of the firmware is shown after the period D20 D200 SABzzzz zz For example firmware SAB9002 00 implies that this is D20 D200 firmware SAB9002 with revision number 00 E Fle Edt Setup Control Window Help Icone to the B2ANE Application Monitor J Compare with 1 Run ConfigPro on your PC and click on the Projects tab in the left side of the firmware the screen information in ConfigPro 2 Find the project directory from the Current Project Directory field and double click on the project you selected a ConfigPro 6 00 SP5 Project C WESDATa Y25665 CO File Project Device View Tools Window Help O SRAL OOF B 0 5 4524 XxX B a Project C WESDATa Y25665 Project Directory GE Energy CEE C WESDATa z oI N o Project Device Search X E E Gj a i gal HH cAWEsDaTa T od D400A e 39 D400A UPGRADE APPLI mey H B TMEDIC H D Y10817 Em Y25665 B i Main Page E B p20 3 After the project has
139. n If you plan on using the D20ME II in an environment where longer cable runs with larger transients are expected GE recommends the installation of an external transient suppression device to protect the RTU In addition GE recommends the installation of an external transient suppression device when the RS 485 communication cable must be run to devices located outside of the RTU cabinet containing the D20ME IL GE will not provide warranty support on D20ME II processors damaged by field wiring installed contrary to this recommendation The D20ME ME II has Base software which resides on the BootROM installed at the factory Each D20ME ME II board undergoes factory testing The level of testing depends on the type of system you have ordered See Operation and Maintenance D20 D200 Software Configuration page 118 e Supports eight serial channels and utilizes a serial I O SIO chip called the Octart e Serial channels are routed to the DB 9 connectors on the back of the chassis e One channel COMO from the rear panel is also routed to the WESMAINT DB 9 connector on the face plate of the processor card Note Use only a standard PROMAINT cable GE Digital Energy part number 977 0048 when you are connecting to the D20ME or ME Is front panel WESMAINT connector Use of any other cable may cause serious damage 994 0078 2 00 12 35 D20 D200 Installation and Operations Guide GE Digital Energy Familiarization c
140. n Z1 see WESTERM Addressing page 78 Use jumpers e Z2 and Z3 for supply voltage setting e 24 to Z39 to set Trip Close Raise Lower and Control Outputs See table below next page 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Connections and Configuration continued WESTERM The following table gives jumper settings for Z2 to 239 D20K Settings Jumper Jumper Jumper i Jumper Definition Number Position Setting fae IC Z2 amp 23 Control O P Source D20 Peripheral DC Supply Voltage 2 3 Control O P Source External Source Supplied to TB1 1 amp 54 T C Configuration for Control O P 1 8 T C 1 8 R L Configuration for Control O P 1 8 R L 13 16 T C Configuration for Control O P 9 16 T C 9 16 R L Configuration for Control O P 9 16 R L 9 12 Z15 T C Configuration for Control O P 25 32 T C 25 32 R L Configuration for Control O P 25 32 R L 1 4 Jumper Jumper i Jumper Definition Number Position 34 3B 3c aD Z5 Z7 T C Configuration T C 1 8 Z19 Z21 Z30 amp Z31 R L Configuration R L 13 16 Form C or Open Collector Control Outputs 1 8 Z4 Z10 T C Configuration T C 9 16 T C Configuration for Control O P 17 24 T C 17 24 R L Configuration for Control O P 17 24 R L 5 8 Z11 Z18 Z22 229 R L Configuration R L 9 12 eee Form C or
141. n a Kit form for self assembly and as factory assembled RTUs Peripheral I O boards operate independently of the main chassis and main processors This means that e You can use a D20 or a D200 without direct connection to peripheral boards so that it acts as a Master Data Concentrator to other RTUs e You can hot swap the peripherals without powering down the main processor Many add on options are available for the D20 amp D200 systems to provide different operational performance and functions Typically the D20 and D200 systems will consist of a Main Chassis with required Peripheral I O boards 994 0078 2 00 12 23 D20 D200 Installation and Operations Guide GE Digital Energy Familiarization continued D20 Chassis Table Chassis Compatibility D20 Kit Components 24 The D20 chassis is available in two versions Standard single slot with one horizontal Eurocard slot for mounting the D20ME ME II board for the non VME compatible version Full VME equipped with five horizontal expansion slots for VME compatible printed circuit boards The D20 has a 3U horizontal slot chassis for 19 rack mounting There are two types of chassis D20 non VME 500 0305 Single Slot MX Chassis with backplane external power connections and 7 serial I O ports 1 slot horizontal D20 VME 500 0280 MX Chassis with 5 card VME backplane 5 slot horizontal See Appendix A Product Combinations for the possible match
142. n the help text at the bottom of the screen and are also listed below for your reference e Processes 100 e Exchanges 160 e Messages 2000 Note By increasing the size of the processes exchanges or message buffers you decrease the amount of available RAM The amount of free RAM can be checked by running the command qr v The following commands can be run from the 68K monitor prompt to give you an indication of your current system buffer levels e qx This command will tell you the number of free exchange control blocks XCBs and message buffers e qp This command will tell you the number of free process control blocks PCBs 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Modify pSOS Buffers continued Procedure continued GE Information Generally you want the number of free XCBs and PCBs to be around 30 Within your configuration add enough on top of the default values to get the number of free control blocks within this range When configuring the number of message buffers there is no specific value that can be recommended Some factors that need to be considered are e The amount of available RAM e How many applications are running e How many events are being generated In a small system the default setting is usually appropriate In a large system dealing with a large number of points and events you should consider setting the number of messag
143. nce Information Overview The EAC Technical Regulations TR for Machines and Equipment apply to the Customs Union CU of the Russian Federation Belarus and Kazakhstan Details Item Description Country of origin Assembled in Canada see label on rear of D20 D200 D25 D400 Date of manufacture See label on rear of D20 D200 D25 D400 Declaration of Conformity and or Available upon request Certificate of Conformity GE Information 994 0078 2 00 12 19 D20 D200 Installation and Operations Guide GE Digital Energy About this Guide The D20 and The D20 and D200 remote terminal units belong to the same product family D200 Using this Use this guide for installing operating and maintaining your D20 or D200 The Guide guide applies to both products Separate sections are provided where there are significant differences between the two Many optional add ons are available for customizing the D20 or D200 for specific operational requirements This guide is restricted to a standard D20 D200 assembly with peripherals 20 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Getting Started Required Steps Installation Follow these steps to install and set up your D20 or D200 system Steps Step Action 1 Unpack the system components 2 Using the Familiarization section of this guide inspect the D20 D200 for damage Note Report any damage immediately to GE Digita
144. nformal Coated D20K 3L U CU WESDAC D20K LV DNP3 Communications Conformal Coated D20K 3H U UU WESDAC D20K HV DNP3 Communications D20K 3H U CU WESDAC D20K HV DNP3 Communications Conformal Coated GE Information 994 0078 2 00 12 183 D20 D200 Installation and Operations Guide GE Digital Energy B 5 D20 Status Modules Spare Cross Reference Legacy and new part numbers are listed for e D20S WESTERM Modules e D20S WESDAC Modules e DNP3S WESDAC Modules e D20S RNET Adapter Pack D20S WESTERM Modules Legacy Part Number and Description Smart Catalog Number Prefix and Description WESTERM Modules Legacy Part Number WESTERM Modules New Part Number Prefix 517 0165 WESTERM D20S TYPE 1 VERSION 1 D20S TL P U S D20S LV 20 60VDC or D 20 Power Compression Termination 517 0165 CC WESTERM D20S TYPE 1 VERSION 1 Conformal Coated D20S TL P C S D20S LV 20 60VDC or D 20 Power Compression Termination Conformal Coated 517 0165 ECC WESTERM D20S TYPE 1 VERSION 1 Epoxy Conformal Coated D20S TL P E S D20S LV 20 60VDC or D 20 Power Compression Termination Epoxy Conformal Coated 517 0179 WESTERM D20 SD 517 0179 CC WESTERM D20 SD Conformal Coated D20S TL D U S D20SD LV 20 60VDC or D 20 Power DB25 Termination D20S TL D C S D20SD LV 20 60VDC or D 20 Power DB25 Termination Conformal Coated 517 0179 ECC WESTERM D20 SD
145. ng Watchdog cables e Connect the seven serial links from the first slave node Termination Panel to the Master RS 232 Switch Panel e Connect TB4 pins 1 and 2 SET and RESET respectively on the Master RS 232 Switch Panel to TB2 pins 1 and 2 on the Slave RS 232 Switch Panel Cable the Slave RS 232 Switch Panel as follows e Connect the four serial links from the second slave node Termination Panel to the Slave RS 232 Switch Panel This example configuration is illustrated below To Field Equipment Aseria iks Slave RS 232 Switch 7 serial links from second Panel TB2 from second slave node slave node To Field Equipment Master RS 232 Switch TB4 Panel 7 serial links 7 serial links from first from first slave node slave node Watchdog Cables CCUA CCU B Active Standby Ping or HDLC Cable Note Since RS 232 Switch Panels support eight serial connections for efficiency you could also cable one serial link from the second D20 slave node to the Master RS 232 Switch Node and the remaining three links to the Slave RS 232 Switch Panel Note A maximum of eight RS 232 Switch Panels can be cascaded The total cable length between the master and slaves can not exceed 3 meters GE Information 994 0078 2 00 12 103 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued Testing Redundancy Universal Protocol Converter WESMAINT
146. nitor as it is transferred This option can be usually found in the communication settings or properties of the communication program Note Enabling echo may slow transfer slightly Download Code File A dialog box will open prompting you to locate the Down shx file that you wish to download Select the correct file and click Open to start the transfer Caution Do not hit any keys on keyboard during download Result The file transfer may take from less than 10 to over 30 minutes depending on communication speed selected When complete the D20MES gt prompt will return Continued on next page 126 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide D20 D200 Software Configuration continued Procedure continued Result Code File Load Completed Configuration File Download Multi Node Downloads GE Information Type el p to display the error log Result The D20MES gt prompt should return indicating no errors found Errors Record error s and re try download If errors persist contact GE Digital Energy for support Type el r to ensure that log is clear Type Boot to restart device The flash memory of the D20ME now has a fully operational code or firmware file loaded While the D20ME is running on the BootROM you will be prompted to log in to the 68K Monitor where standard Config Pro procedures can then be used to download a configura
147. nnections and Configuration continued D20ME Jumpering continued JP4 Watchdog JP8 Battery Backup Enable disable Other Jumpers 56 This 2 position jumper enables or disables the hardware Watchdog Note The Watchdog should never be left disabled during normal operation of the D20ME Pin 1 SLOWCK pin 1 to 2 center disables the hardware Watchdog Ro pin 3 to 2 center enables the hardware Watchdog The D20ME card has two 3 6V lithium batteries to maintain NVRAM contents in the event of a power failure Important Disconnect the batteries if the board is to be stored for extended periods Function disconnects the batteries from the NVRAM connects the batteries to the NVRAM pins 4 to 5 always jumpered Jumpers JP5 JP6 and JP7 are not user configurable They are for factory test only 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Connections and Configuration continued D20ME Il Jumpering D20ME II This diagram shows the location of some of the optional jumpers and components Board Layout found on the D20ME II cards Part 526 2006 and 526 2007 BASE UI LIL el Jit n g GE ENERGY B20 05162PDD The WESDAC D20ME Il is functionally identical to the WESDAC D20ME except for the added capability to select on a per channel basis RS 232 or RS 485 R
148. ntaining an on board microprocessor They are configured as slaves to the DZOME ME II main processor In this way specific I O processing is distributed throughout the RTU to the appropriate I O module There are five types of I O peripherals e D20A analog input e D20S digital inputs e D20K digital output e D20C combination input output e D20AC alternating current analog input Optional High Voltage peripherals are available for the D20 and D200 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Familiarization continued TO Peripheral Module Assembly Hot swap Peripherals GE Information Each D20 peripheral I O module consists of two separate assemblies e WESDAC logic panel for Data Acquisition and Control e WESTERM panel for field Termination The logic panel contains the logic circuitry and active components The termination panel provides terminations for all field I O power the local WESMAINT port and the HDLC port for the D 20 Link Acrylic Display Cover Terminal Blocks Metal Mounting Plate The logic board sits in a metal enclosure and plugs directly into the termination panel The termination panel sits on a 5 25 wide metal panel designed for flat or rack mounting The logic panel enclosure is faced with semi transparent acrylic through which the user can monitor LED displays for various peripheral functions and all field I O points The WESDA
149. odule Layout GE part no 517 0225 ML 520 0117 Module Layout GE part no 517 0117 ML 520 0118 Module Layout GE part no 517 0118 ML 520 0154 Module Layout GE part no 517 0154 ML 92 994 0078 2 00 12 GE Information a D20 D200 GE Digital Energy Installation and Operations Guide Connections and Configuration continued D 20 RS 485 Jumper locations on the D 20 RS 485 Adaptor Adaptor Jumpers P1 pas a um a 3 TIH 2 2 za D 20 RS485 Adaptor 520 0158 P3 ma Use jumpers e ZltoZ4for SW base compatibility setting D 20 RS 485 The following table gives jumper settings for Z1 to ZA Adaptor Settings Jumper Option Jumper Definition S W Base Compatibility Number Position Setting SA sa SB ALL IN ES Base 3 11 Pre Win or Older ALL OUT Fo fv ALL OTHER BASES DEFAULT Note The D 20 RS 485 Adaptor is used only in conjunction with the D 20 Communications Interface module GE Information 994 0078 2 00 12 93 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued D 20 DC Jumper locations on the D 20 DC Interface Interface Jumpers D 20 DC Interface 520 0154 z D 20 LINK i E E D 20 LINK HZ E E 9 E T D20 LINE a B D 20 LINK E O 9 za D Use jumpers e Z1 to Z4 for external power setting D 20 DC The following table gives jumper settings for Z1 to ZA In
150. ons Available Options D20EME Main Board GE Information 526 2100 8 MB EME 8 MB Global with Ethernet memory and Ethernet in D200 526 2101 0 MB EME Ethernet only in with Ethernet D20 D200 526 2102 8 MB EME 8 MB Global no Ethernet memory only in D200 526 2117 8 MB EME 8 MB Global with Ethernet memory and Ethernet in D200 526 2115 8 MB Upgrade an 8 MB D20EME main card to 16 MB in D200 and multi node D20 Note Cannot be used to add memory to a main card that does not have memory installed 994 0078 2 00 12 47 D20 D200 Installation and Operations Guide GE Digital Energy Familiarization continued Table Available Options continued Media Interface Card 526 2110 I0BASE T Twisted pair Ethernet dual Ethernet interface used with Ethernet EME card in D20 D200 526 2111 IOBASEZ Coaxial Ethernet dual Ethernet interface used with Ethernet EME card in D20 D200 526 2112 I0BASE FL Fiber optic Ethernet dual Ethernet interface used with Ethernet EME card in D20 D200 526 2116 1OBASE T Twisted pair Ethernet dual Ethernet interface used with Ethernet EME2 card in D20 D200 526 2118 1OBASE FL Fiber optic Ethernet quad Ethernet interface used with Ethernet EME2 card in D20 D200 977 0298 Interconnect Included only with Cable for Ethernet kits Ethernet kits Interconnect Cable Carries power and Ethernet signaling from the main EME card to the
151. ontinued Serial Performance Enhanced Feature 68K Monitor Speed Change D20 Supplying Power D20 Power Supply External Power Supplies Redundant Power Supplies 36 The following table gives the serial communication performance of the D20ME The information below is provided only as a guideline for comparison Note 1 The aggregate limits of the modules are dependent on the quantity and processing load of other applications running in the modules Note 2 The actual communication speed of any port is defined by and limited to speeds that individual applications support Some applications and base systems may not support baud rates higher than 9600 RAM Mi Aggregate serial communications 7 ports at 38 4 kbps plus WESMAINT limit of module half duplex Using the Monitor s BAUD command the communication speed of the WESMAINT port can be changed to a higher or lower rate The most common reasons for increasing the WESMAINT port speed are to reduce the time required to e Download application code file to the flash memory and to e Carry out a configuration download Refer to section 68K Monitor Commands page 162 for more information There are various power supply options for a D20 system e Standard Chassis mounted Power Supplies e Auxiliary Power Supplies e Redundant Power Supplies The chassis mounted power supply modules are switch mode converters that provide output power for the D2OME ME II boa
152. op Supply Number Position Setting Ee Z2 Paes E Jumper Definition Analog Loop Supply Z3 amp ZA SEO Internal Analog loop supply provided by DC1 or DC2 SR O e GE Information 994 0078 2 00 12 79 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued WESTERM Jumper locations on the WESTERM D20S D20S Jumpers WESTERM D20 S 517 0165 1 E e 4 Pil 16 da ao zm sh uy EXT 1 Ez E To set Module address jumpering on Z1 see WESTERM Addressing page 78 Use jumpers e Z2 and Z3 for supply voltage setting e ZAtoZll to set wetting configuration for 64 digital inputs DI in groups of eight See table below next page 80 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Connections and Configuration continued WESTERM D20S Settings Jumper Number Z2 amp 73 1 2 2 3 1 2 amp 3 4 Jumper Position N l w a N N 1 amp wWlw aN N N 1 amp Wlw aN E N N 1 amp Yj o I aN mm N N 1 amp Wl w I aN N N amp Wy w I aN m I N N amp wj l A N W GE Information Pee ae a ae EE eStore ees se ee se BEREMER Eee eee fa im sc mL The following table gives jumper settings for Z2 to Z11 J
153. ormation To mount the D20 D200 in a rack 1 Align the D20 D200 in the desired position in a 19 inch mounting rack 2 Holding the D20 D200 firmly in place in the rails of the mounting rack install and tighten the four rack screws You are now ready to connect all power and field wiring to the back of the D20 D200 When mounting multiple D20 D200s in a rack or if mounting a D20 D200 in a rack with other equipment verify that there is at least one rack unit RU space above and below the D20 D200 to allow for cooling airflow 1 RU 1 75 inches 44 5mm The exterior dimensions of the standard D20 enclosure are e 19 wide 483 mm e 9 deep 227mm e 5 23 high 133 mm The exterior dimensions of the standard D200 enclosure are e 19 wide 483 mm e 9 3 deep 237mm e 10 5 high 266 mm Clearance e Allow approximately 14 inches 356 mm of total cabinet depth to provide clearance for hardware on the front panel and interface cables on the rear 994 0078 2 00 12 53 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration This Section Use this section to e Set external jumper configurations e Make field wiring connections D20ME Main Some of the option jumpers and components found on the 526 2004 and 526 2005 Module Board p20ME cards Layout Lithium ee ee Batteries gt dal a 54 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Inst
154. ostic tests are performed followed by the spawning of all the software applications that reside in the unit s memory The self diagnostic tests generate PASS or FAIL messages that can be viewed in your terminal emulator WESMAINT II screen You can also see the results of the application spawning process Pass Fail tests are carried out on the e BootROM e User RAM e NVRAM e EPROM memory e Root process The self diagnostics also return measures on memory sizes for e RAM e EPROM e NVRAM The board ID address is returned which is useful for multi node systems The LNVRAM CRC test verifies that the configuration header is valid If this fails then the D2OME ME II starts using only the BootROM applications and operating system See Configuration File Download page 127 If the code and configuration files compiled for your specific system are already downloaded then you can login straightaway to WESMAINT II for powering up and testing If your system specific code and configuration files are not downloaded then you need to power up with the default configuration You can then login to the 68K Monitor download your system specific files and restart the D20 or D200 for testing See Operation and Maintenance D20 D200 Software Configuration page 118 and Config Pro On Line Help For further specific testing log in to WESMAINT II See the WESMAINT I Users Guide and WESMAINT user guides for specific applications
155. out to the system prompt e Remove the communications cable from the COM port and wait until the activity on the screen stops This is the recommended method as it only stops communications on one port but it will still cause COM alarms to be generated at the master e Turn off the polling from the master device and wait for the activity on the screen to stop Usually this is not possible unless a master simulator is being used such as an ASE test set e Restart the D20 D200 by cycling the power This is not normally recommended as it takes the D20 D200 offline and stops all communications temporarily until the reboot is complete GE Information 994 0078 2 00 12 155 D20 D200 Installation and Operations Guide GE Digital Energy Troubleshooting Firmware Version Mismatches Overview Verifying the name and version 156 This section describes how to troubleshoot mismatches between firmware and corresponding configurations on D20 and D200 devices The version of the firmware running on your D20 or D200 device must match the version that is indicated in the corresponding ConfigPro SGConfig configuration for that device The ConfigPro SGConfig configuration holds many of the settings that the firmware applications need in order to run The firmware applications expect to find these settings in specific places and these locations may not be the same in different firmware versions Firmware mismatches may result in unstable o
156. ower vez s om a paimimesmosma mes im V eeror oenas 2x sumper penison Dan Cramer sea n a promn OOOO a Zl to Z4 Z5 to Z6 E N l w ram D 20 Channel 2 Used 3a 3B Jumper Definition S W Base Compatibility Z7 to Z10 1 2 ALL OUT ALL OTHER BASES DEFAULT Z7 to Z10 1 2 Base 3 11 Pre Win or Older N W GE Information 994 0078 2 00 12 89 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued D 20 Link This section describes the jumper settings that are available for powering D20 Power Options peripherals A S K or C The jumpers must be set correctly for proper operation and to avoid damage to the peripheral There are three styles of Westerm D20M boards available e The D20 single slot chassis GE part number 500 0305 uses a Westerm D20M backplane board GE part number 517 0224 that is located at the rear of the chassis e The D20 horizontal multi slot VME chassis GE part number 500 0280 uses GE part numbers 517 0225 and 517 0230 The 19 panel mount board GE part number 517 0225 is secured to the RTU beneath the chassis and the other component GE part number 517 0230 is mounted on a panel that is secured to the back of the D20 chassis Jumpers Z22 and Z23 on each type of Westerm D20M board determine the voltage applied to the D 20 link Z22 amp 223 Jumper Definition Jumper Position 1 2 Switch
157. p them clean e For long term storage keep at temperatures and humidity below normal avoid shorting or loading while stored e There are many electronic components near the battery that are sensitive to electrostatic discharge e Observe extreme caution and proper procedures when servicing components that are sensitive to electrostatic discharge 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Servicing continued NCAUTION Do not disassemble crush puncture or incinerate the battery Recycling of Batteries Procedure Change Battery Note GE Information Handle a damaged or leaking battery with extreme care If you touch the electrolyte wash the exposed skin with soap and water If the electrolyte contacts your eye flush the eye with water for 15 minutes If you have inhaled the electrolyte move to fresh air and monitor breathing and circulation In each case seek immediate medical attention The D20ME lithium battery is recyclable and does not contain mercury cadmium or lead in levels above those regulated by the European Union Recycle the battery according to local waste management regulations In accordance with European Directive 2006 66 EC batteries are marked with the crossed out wheeled bin which indicates that they cannot be disposed of as unsorted municipal waste in the European Union Users of batteries must use the collection points availab
158. peration of devices Common symptoms of a firmware mismatch include RTU crashes Constant RTU restarts Repeated RTU configuration download failures Unexpected and or unexplainable errors in the Wesmaint error log Poor RTU communications Point map mismatches Verifying the name and version of the firmware running in the RTU 1 Connect a PC to the Wesmaint port of the RTU using a Wesmaint cable This example assumes that TeraTerm is being used as the terminal emulator Other terminal emulators have similar functionality 2 Log into Wesmaint using the user name and password set in your ConfigPro SGConfig configuration The default user name and password are westronic and rd 3 From the Main Menu select System Functions then select 68K Monitor to get access to the 68K Monitor utility 10x File Edit Setup Control Window Help N 7 A NODE SYNC NONE lis SYSTEM DATA DISPLAYS 2 SYSTEM FUNCTIONS 3 APPLICATION MENUS Logout Redraw Open window Beginning End Use cursor keys or item number to position then press Enter to select ioixi Fie Edit Setup Control Window Help N 7 A NODE B SYNC NONE stem Functions Menu 1 SET TIME and DATE 2 DEVICE STATUS DISPLAY 3 4 ERROR LOG 5 USER LOG 6 DATABASE SYNC 7 SWITCH QUER 8 SECONDARY COMM STATUS Logout Redraw M Open window Beginning E End Use cursor keys or item number to position then press Enter to select a 994 0078 2 00 12 GE Informatio
159. protected for overcurrent The Overcurrent fuse rating that is required depends on the specific power consumption of your Protection system GE Information 994 0078 2 00 12 37 D20 D200 Installation and Operations Guide GE Digital Energy Familiarization continued Modems Third party Modems WESMAINT Cable TO Peripherals 38 Two D20 modems are available for communications to a host computer or to other IEDs e WESDAC 202 V 23 is a 1200 baud Bell 202 or CCITT V 23 standard modem designed for 300 to 1200 baud asynchronous operation on unconditioned lines and supports the majority of SCADA EMS applications It is available in a 19 rack mount or 3U vertical mount configuration in the D20 chassis e WESDAC 212 V 23 is a 1200 baud Bell 212 standard modem auto answer only used for dial up access to the D20 This modem is available for mounting only as a 3U vertical mount Third party modems can be used to meet specific customer requirements These modems are connected to the D20 D200 via standard RS 232 connections For maintenance work on a D20 or D200 you will need a WESMAINT port cable to connect to the D20 and D200 These are available in either 8 or 15 lengths Also use this type of cable to connect to Promaint for maintenance work on the D20 Peripheral I O modules For WESMAINT cable DB 9 connector pinouts see WESMAINT Cable Pinouts page 104 Peripheral I O modules are intelligent modules co
160. rd VME cards modems and D20 Peripheral VO modules as required If you have an extended system with more than five peripherals then the chassis mounted D20 Power Supply will not be adequate You will need to install an external power supply A redundant power supply provides fail over protection and ensures continuous power to the unit 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Familiarization continued Standard The following table gives details of the standard chassis mounted auxiliary and Power Supplies redundant power supplies that are available Other power supplies are available for specific requirements Contact GE Digital Energy for details Chassis 580 2004 20 60 VDC 5 V 7 A 12 V 2 A 12 V 1 A 24 VDC 3 A Chassis 580 2005 20 60 VDC 5 V 7 A 12 V 2 A 12 V 1 A 48 VDC 1 5 A mounted mounted Chassis 580 2006 100 300 VDC 45 V 7A mounted or 12 V 2A 85 264 VAC I2V IA 24 VDC 3 A Chassis 580 2007 100 300 VDC 5 V 7A mounted or 12 V 2A 85 264 VAC I2V IA 48 VDC 1 5 A Redundant 580 0719 110 VAC 125 24 VDC VDC Redundant 580 0741 220 VAC 48 48VDC VDC Redundant 580 0789 110 VAC 48 48 VDC VDC Redundant 510 0241 115 VAC 15 48 VDC 2 5 A Rack mounted 30 60 VDC Redundant 510 0242 115 VAC 15 48 VDC 2 5 A Rack mounted 40 144 VDC D20 D200 Make sure your D20 D200 power input is externally
161. rd prompt is displayed Enter your password and press ENTER The default is control Result The CCU Switch Over display shows choose switch over lt ctrl gt V to begin Press CTRL V Result A confirmation message shows Confirm Yes No Type Yes and press ENTER Result Fail over occurs Verify the switch over see Procedure page 114 994 0078 2 00 12 113 D20 D200 Installation and Operations Guide GE Digital Energy Power up and Test continued Procedure Follow these steps to verify either hardware or software switch over Connect a WESMAINT cable to the female DB 9 WESMAINT II port on the front panel of the CCU B D20ME ME II board which was originally the Standby unit If you can login to WESMAINT this indicates that CCU B is the Active Result Fail over has occurred If the previously Active A CCU powers up after a fail over from CCU A to CCU B then you will see STNBY at top left when you login to WESMAINT on CCU B This can take up to a minute to occur Note If you cannot login to WESMAINT on a CCU then the unit is powered down A D20MEA gt or D20MEB gt prompt is seen on your emulator screen 114 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Downloading Firmware Prerequisites Procedure GE Information Download and install Tera Term Pro a free terminal emulator program from http ttssh2 sourceforge jp Tera
162. restart i e Boot the multi node system until you have finished downloading code to all the D20ME II cards If you have installed the D2OEME for global memory expansion of your D20 D200 system you must configure the parameters for this in Config Pro e Memory starting address e Size of Global Memory Consult the On Line Help in Config Pro for how to do this If you have installed the D2OEME for Ethernet interface capability on your D20 D200 system you must enable the LAN interface and configure the parameters for this in Config Pro e IP and Ethernet addressing e BootP settings e Single or dual LAN selection Consult the On Line Help in Config Pro for how to do this 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Calibration D20A amp D20C This section describes how to calibrate the analog inputs and outputs on the D20A Calibrating board GE part number 511 0101 analog input only and the D20C board GE part Analog Inputs number 504 0002 analog inputs and or outputs depending on which daughter card amp Outputs option is installed GE Information Peripheral boards need to be calibrated whenever e Re initialization has been performed e Analog input and output adapters have been changed moved in WESDAC e System points show the out of range indicator gt instead of a raw count value Prerequisites e Serial connection to PC and WESMAINT cable GE part no 97
163. rocessor 7 x RS232 RS 485 ports 526 2006 D20ME P B X X D20ME VME non VME Processor 7 x RS232 RS 485 ports conformal coated 526 2006 CC D20ME P F X X D20ME Processor 7 x RS232 ports 526 2005 D20ME P C X X D20ME VME Processor 7 x RS232 ports conformal coatd 526 2005 CC D20ME P D X X D20ME VME Processor 7 x RS232 RS 485 ports 526 2007 D20ME P G X X D20ME VME Processor 7 x RS232 RS 485 ports conformal coated 526 2007 CC D20ME P H X X D20ME VME Processor 7 x RS232 RS 485 ports Epoxy Conformal Coated 526 2007 ECC D20ME P I X X Ethernet Description Legacy Part Smart Catalog Number Number Prefix D20 EME ETHERNET MEMORY OMB KIT 526 2101 D20ME E H U U D20 EME ETHERNET MEMORY OMB KIT Conformal Coated 526 2101 CC D20ME E P U U D20 EME Ethernet Memory Expansion 8MB 526 2100 D20ME E C U U D20 EME Ethernet Memory Expansion 8MB conformal coated 526 2100 CC D20ME E F U U D20 EME Ethernet Memory Expansion 8MB conformal coated 526 2100 ECC D20ME E G U U D20 EME2 Ethernet Memory Expansion 8MB use with 526 2116 526 2117 D20ME E N U U 172 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide D20 EME Ethernet Memory Expansion 8MB NO ETHERNET 526 2102 D20ME E L U U D20 EME Ethernet Ethernet Memory Expansion 16MB 526 2100 amp 526 2115 D20ME E E U U D20 EME Ethernet Memory Expansion 16MB no
164. s for setting jumpers for example e PROM puller only required if you are going to be upgrading or installing PROMS in the field Depending on how you are going to be labeling your cables and wires you may need e Heat shrink label printer e Heat gun for shrinking 22 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Familiarization Introduction Use this section to become familiar with the various components that make up a D20 What are the D20 and D200 Separate Peripherals Assembling a D20 GE Information or D200 system The D20 is a standalone remote terminal unit RTU It consists of one or more main processor boards peripheral I O modules termination panels power supply and communication equipment These components combined with software applications form the D20 RTU System The D20 acts as a data concentrator and central processor Field data gathered through the peripheral modules and external Intelligent Electronic Devices IEDs are stored in the system database and can be accessed by the application programs loaded into the D20 The D20 design has horizontally mounted processor boards with multiple boards in some versions The D200 shares the same overall design concept as the D20 but it has vertically mounted processor boards The D200 can use multiple DZOME ME II processor boards up to a maximum of eight nodes The D20 and D200 are available i
165. s in a residential area Users are required to correct interference at their own expense When mounting multiple D20 D200s in a rack or if mounting a D20 D200 in a rack with other equipment verify that there is at least one rack unit RU space above and below the D20 D200 to allow for cooling airflow 1 RU 1 75 inches Use only a standard PROMAINT cable GE Digital Energy part number 977 0048 when you are connecting to the D20ME or ME II s front panel WESMAINT connector Use of any other cable may cause serious damage 994 0078 2 00 12 5 D20 D200 Installation and Operations Guide GE Digital Energy Product Support and Safety continued Do s and Follow these practices at all times Don ts 1 10 11 12 13 Surge and noise suppression components used on the D20 and D200 are designed to conduct during transients to prevent nuisance operation or damage to internal components To ensure shunting of transients from line to ground the D20 s and D200 s earth ground stud must be connected to a low impedance ground using braided cable or heavy solid copper conductor 12 AWG recommended When making ground connections ensure that all surfaces that are used for grounding are free of dirt residue and corrosion A coating such as glyptol can be used to protect these connections from oxidation and dirt deposits Ensure that cable shields are grounded at either the D20 or D200 auxiliary ground stud or at the fi
166. ser name and password and press Enter The Main Menu is shown Use the down arrow key to select option 2 System Functions and then press Enter or press the number 2 key on the keyboard The System Functions menu is shown Use the down arrow to select option 3 68K Monitor and then press Enter or press the number 3 key on the keyboard Before starting to capture a serial analysis file it is recommended to increase the WESMAINT baud rate so that the display buffer does not overflow A display buffer overflow will occur when the data is coming in faster than WESMAINT can display it A communications port running at a higher baud rate than the WESMAINT port usually causes this Examples of buffer overflow are shown at the end of this document To change the baud rate type baud xxxxx where xxxxx is the desired baud rate for your device at the system prompt and press Enter The recommended baud rates for different devices are shown below D20 D200 115200 D25ABOX 19200 Change the baud rate in the terminal emulator to match the baud rate selected in the previous step If using TeraTerm click Setup gt Serial port and then change the baud rate and change the flow control to be Xon Xoff Click OK and press Enter to get the system prompt to appear Before starting to log data a log file must be created If using TeraTerm select File and click on Log then type in or select a file to log to and then select a folder to store it in so it
167. several seconds Result Flash Erased will be displayed when completed Optional Step 1 Speed up communications to shorten download time Type Baud 38400 and press ENTER Note Speeds up to 230 4 kbps or lower speeds may be chosen based on ambient EMI WESMAINT cable length PC and communication software limitations etc Refer to section Changing the Baud Rate on page 162 for supported speeds The monitor will now be communicating at 38 4 kbps Configure the terminal emulator software to communicate at the same speed and reconnect to the 68K monitor 122 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide D20 D200 Software Configuration continued Procedure continued Optional Step 2 Provide feedback during download 10 If the communication software you are using does not have any progress indicator then echo can be enabled to visually display the code file on your monitor as it is transferred This option can be usually found in the communication settings or properties of the communication program Note Enabling echo may slow transfer slightly Download Code File Press ENTER to verify that communication is active Result The D20M gt prompt will return if connection is active A dialog box will open prompting you to locate the Down shx file that you wish to download Select the correct file and click Open to start the transfer Caution Do not press an
168. stallation and Operations Guide Product Support and Safety continued Operating Environment Protection during Maintenance Operation in Residential Areas Rack Spacing for free airflow WESMAINT Cable GE Information e The D20 D200 s enclosure is intended for indoor use primarily to provide protection against accidental contact with the enclosed modules and voltages Do not place the product in environments where unusual conditions exist windblown dust and dirt liquids etc without a secondary protective enclosure e For proper fire protection the D20 D200 must be installed in an enclosure that includes a metal floor with no openings e Never operate the D20 D200 in the field with any blanking panels removed Operation with the front panel open may alter product performance specifications and allow component damage from debris entering the unit Ensure that the D20 D200 is protected from falling debris during maintenance Small metallic particles such as wire clippings can fall through the ventilation holes on the top of the unit possibly damaging or interfering with the safe and reliable operation of the D20 D200 If you cover the unit for maintenance remove cover before operating to provide adequate cooling airflow The D20 D200 generates radio frequency energy If it is not operated and used in accordance with the instructions provided in this guide it may cause harmful interference to radio communication
169. sts of a two part hexadecimal jumper Z1 value Jumper Z1 has eight pairings ON Oath WN The two digit hexadecimal number is expressed via binary using the eight pairings on the jumper according to the schema 2 DIGIT HEX ADDRESS BINARY EQUIVALENT 8 BIT NUMBER 8 9 1 16 Z1 Pairings 7 10 2 15 Z1 Pairings 6 11 3 14 5 12 4 13 Example Suppose you want a Hex address of 0A which is decimal 10 Then you need to install jumpers to express O for the first Hex digit and A for the second Hex digit You do this by jumpering for decimal 10 in binary which is 00001010 for an eight bit number 2 DIGIT HEX ADDRESS Q A EA BINARY EQUIVALENT 0 o 0 0 1 0 1 0 8 BIT NUMBER a 4 13 Installed Jumper Pairings 78 994 0078 2 00 12 GE Information a D20 D200 GE Digital Energy Installation and Operations Guide Connections and Configuration continued WESTERM Jumper locations on the WESTERM D20A D20A Jumpers WESTERM D20 A 517 0163 BIE 1 Ife A 19 18 ii Pl F tz og A E To set Module address jumpering on Z1 see WESTERM Addressing page 78 Use jumpers e Z2 to enable disable low loop supply voltage sensing e Z3 and Z4 to set Analog loop supply WESTERM The following table gives jumper settings for Z2 Z3 and ZA D20A Jumper Settings Jumper Option 1 Jumper Definition Low Lo
170. supply up to 5A Each D20ME requires 1A and the D2OEME requires 110mA The remaining power can be used to line power 5V devices on the RS 232 communication ports This means the D20 Power Supply can power up to 4 D20ME cards and 1 D20EME The D20 Power Supply 12V output can supply a maximum of 1A The D20EME requires 0 6A The remaining power can be used to line power 12V devices on the RS 232 communication ports In practice this means that the D20 Power Supply can power either a D2OEME or a few modems If both Ethernet and modems or several modems are required then an external 12V power supply is generally required Common Power Consumption Ratings e D20EME w MIC 0 60A 12V e D20ME 0 10A 12V e WESDAC 202 Modem 0 104 O 12V e Telenetics Modem 0 35A 12V Example 1 D20ME 1 D20EME w 10BaseT and 1 Telenetics Modem exceeds the available 12V Capacity 994 0078 2 00 12 167 D20 D200 Installation and Operations Guide GE Digital Energy Product Combinations continued D 20 When using the D20ME with the older vintages of the D 20 peripherals there are Input Output some exceptions that apply Peripheral The newest design of the peripherals has a jumper which allows you to select a between Shunt or Series capacitors e You need to change the older vintage of the D20 backplane vintage 4A or older to a new backplane vintage 5A or newer and set a jumper to use shunt caps for the peripherals e If the EPLDs on
171. t Slot of Analog Adapter Modules Legacy Part Number and Description Smart Catalog Number Prefix and Description D20 Combination First Slot of Analog Adapters Legacy Part Number D20 Combination First Slot of Analog Adapters New Part Number 530 0004 D20C Voltage Input Adapter D20CS U U U U 1 U U U U U U Voltage Input Adapter 530 0004 530 0087 0 1mA to 5V Current Input Adapter D20CS U U U U 2 U U U U U U 0 1mA to 5V Current Input Adapter 530 0087 530 0088 0 3mA to 5V Current Input Adapter D20CS U U U U 3 U U U U U U 0 3mA to 5V Current Input Adapter 530 0088 530 0089 0 5mA to 5V Current Input Adapter D20CS U U U U 4 U U U U U U 0 5mA to 5V Current Input Adapter 530 0089 530 0050 1 mA to 5V Current Input Adapter 530 0090 1 mA to 5V Current Input Adapter High Precision D20CS U U U U 5 U U U U U U 1 mA to 5V Current Input Adapter 530 0050 D20CS U U U U 6 U U U U U U 1 mA to 5V Current Input Adapter High Precision 530 0090 530 0091 1 1 mA to 5V Current Input Adapter D20CS U U U U 7 U U U U U U 1 1 mA to 5V Current Input Adapter 530 0091 530 0094 1 25 mA to 5V Current Input Adapter D20CS U U U U 8 U U U U U U 1 25 mA to 5V Current Input Adapter 530 0094 530 0095 1 5 mA to 5V Current Input Adapter D20CS U U U U 9 U U U U U U 1 5 mA to 5V Current Input Adapter 530 0095 530 0
172. tage being applied to the peripheral are the ON LED on the WESDAC panel being lit with no other LEDs lit and fuse F1 on the WESTERM panel is open If these symptoms are present it is likely that high voltage has been applied to the board Normally D20 peripherals powered through the D 20 link only accept inputs between 20 60 VDC When voltage above this is present internal circuitry on the WESDAC senses the overvoltage condition causing fuse Fl to blow on the WESTERM Depending on the nature of the overvoltage the electronics inside the peripheral may or may not be permanently damaged Remedy To determine if the peripheral has been damaged ensure that jumpers Z22 and Z23 are set appropriately replace open fuse F1 on the WESTERM and try to power up the D20 D200 again If the peripheral still does not function correctly or blows fuse F1 on the WESTERM again even with the jumpers set correctly then the peripheral will need to be repaired or replaced Repeaters If you are using more than 31 peripherals or are running peripherals remotely then you will most likely be using one of the following boards as a repeater e 520 0117 D 20 Communication Interface e 520 0118 D 20 Splitter e 520 0154 DC Interface Similar care should be taken when setting the jumpers for these boards to ensure that the correct power is being supplied to your downstream peripherals Module Layouts 517 0224 Module Layout GE part no 517 0224 ML 517 0225 M
173. tatus MPU Run LED Fault LED MCU Operating Status 0 1 Applications downloaded and operating 0 75 Applications downloaded but not operating Flash 0 75 Applications not downloaded and alternating alternating only ROM operating Flash Flash RAM error device address error simultaneously simultaneously D20 Power On the chassis mounted D20 Power Supplies there are LED indicators for each of Supply LEDs the supply voltages The indicators are illuminated green when that voltage is present D20EME LEDs The following table explains the operational function of the four LED indicators BATT 1 LED Lights when battery voltage drops below 3 Volts Replace BATT 2 LED battery immediately POWER LED 5 Volts power is available ACCESS LED Indicates D20EME is being accessed from VME bus 142 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Operation continued Media Interface Cards LED Indicators RS 232 Switch Panel Active Standby Switch Operation GE Information The 1OBASE T and 10BASE FL modules have six indicators on the front panel for each channel Note The 1I0BASE2 module has no indicators On when receive polarity is reversed Refer to RS 232 Switch Panel on page 52 for a description of the function of the Active Standby switch on the front of the RS 232 Switch Panel The Active Standby switch has a center locked position To operate th
174. terface Settings Jumper Jumper Jumper Jumper Definition External Power Number Position i r pomsmerwos v external Power on TBI supplies 38 only External Power on TB1 supplies External Power on TBI supplies J8 only 8 only FE External Power on TB1 supplies D 20 Link and power to J8 94 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Connections and Configuration continued D20EME The D20EME is a self configuring product That is the D2OEME main board has no jumpers or switches to define parameters such as e VME interrupts e Ethernet bus address e Global memory starting address e Global memory size EME Main The following diagram identifies the location of the key components Board Jumper amp Component Locations Lithium Batteries BT amp BT2 GE Information 994 0078 2 00 12 95 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued Table Main This table identifies some of the D20EME main board s important components Components JP5 Battery Removable jumper when storing board for disconnect jumper extended periods BT1 BT2 Lithium batteries Maintain NVRAM in the event of a power failure J1 J2 Connectors To connect the optional memory expansion daughter board Power and communication link to MIC Lights when battery voltage drops below 3 Volts Replace
175. the EMC Directive Perspective Radiated Emissions and Radiated Immunity Considerations 16 Individual products of the D20 and D200 automation product family are classified according to EU Directive 2004 108 EC as subassemblies finished appliances exclusively intended for an industrial assembly operation for incorporation into other apparatus They are not apparatus in the sense of the EMC Directive To achieve CE mark compliance the end user shall be responsible for ensuring the final system installation conforms to all requirements of the European Union Electromagnetic Compatibility EMC and Low Voltage LV Directives Products installed in secondary EMC grade protection metallic cabinets and following proper installation practices depicted in D20 D200 User Manual should meet CE mark requirements For information regarding current regulatory compliance status of your order please contact your local sales representative or email us at energy salescalgary ge com The D20 and D200 line of products are intelligent industrial grade control devices targeted for automation and control of electrical substations These products are designed as modular and scalable devices allowing the non consumer end user to build a system of virtually any size and complexity The number of options and configurations can be large therefore trained personnel must be involved in the design and integration of the final system Refer to the explanatory note
176. the first line of output text is Board type is P149 0 D20ME BOOTROM D20 Base P130 0 GE Digital Energy Services CCUME CCU Base BootROM D20ME Flash The following table shows possibles allocation of the 2 MB FLASH memory Check Memory that the settings for memory mapping in Config Pro match the allocation Allocation Typical Allocation D20 Base 1MB or 2MB 1MB is the typical allocation for this Base CCU Base 1MB or 2MB 2MB is the typical allocation for this Base GE Information 994 0078 2 00 12 121 D20 D200 Installation and Operations Guide GE Digital Energy D20 D200 Software Configuration continued Procedure To download a flash code file to a D20 Base type of D2OME module Code Download D20 Base Code Download for D20 Base type D20ME Restart the D20ME As soon as messages display on the monitor press the Esc key within 5 seconds Result You are prompted with the message Are you sure you wish to generate a default configuration y n Type y or Y Result The current configuration file is overwritten with the default configuration The 68K Monitor is initiated 4 Press ENTER Result The 68K Monitor login dialog screen appears To login for Login type westronic and press ENTER then for Password type rd and press ENTER Result A Welcome message appears followed by the D20M gt prompt Type sp to suspend all processes running on the DZOME Type erase to clear the flash This will take
177. the purpose of configuring a D20 Again this section provides the data removal procedure From a The configuration data can be removed from these devices by either D20MEII or a D20EME e Removing the battery from the device for at least 5 minutes Result The configuration data which was backed up in NVRAM is removed since the NVRAM is powered by a battery Note This does not remove the firmware running in the flash memory OR e Restarting the device 1 Restart the device by either o Turning the power off and on or o Typing the boot command at the 68K monitor prompt 2 When messages appear on the 68k monitor prompt press the Esc key a few times within 5 seconds Result The message Are you sure you wish to generate a default configuration y n appears 3 Type y or Y Result The current configuration file is overwritten with the default configuration The 68k monitor is initiated The configuration has been defaulted to a factory based configuration and the user s configuration has been deleted 4 Remove the firmware from the flash memory a Login to the device through the 68K monitor if not already logged in Type sp to suspend all processes running on the device c Type erase to clear the flash Result This takes several seconds to complete Result The Flash Erased message appears when the erase operation is completed 5 Confirm the flash has been erased by typing img at the prompt to view the im
178. the system prompt and not the application prompt for example DZOMES gt Type the command sp and press Enter This suspends all active processes running on the RTU in preparation for the upgrade Type the command erase and press Enter to clear the flash memory When prompted to confirm this action press Y then Enter Type the command baud lt rate gt and press Enter The baud rate for the D20 D200 is 115200 command baud 115200 994 0078 2 00 12 115 D20 D200 Installation and Operations Guide GE Digital Energy Downloading Firmware continued Procedure 11 continued 12 13 14 15 16 17 18 19 116 You must change the baud rate of the terminal emulator to match the setting on the RTU In Tera Term Pro select Setup gt Serial port Change the baud rate to 115200 Click OK and press Enter You should see the system prompt appear again Erase the error log by entering the command el r and press Enter Enter the command dl and press Enter to initiate the download The RTU now waits for the file to be sent by the terminal emulator In Tera Term Pro select File gt Send File Select the firmware file on your PC and click Open Usually the firmware is called down shx but you may encounter the SABzzzz Szz file type as well Note that z represents a number The firmware download begins zmizi Filename SAB1126 512 Fullpath C firmware SAB1 126_12 SAB11 Bytes transfered 16000
179. tion file D20ME VME modules can be used in a multi node VME system D20 or D200 The application code for each D2OME module in a multi node system can be either the same or different for one or more of the modules You must repeat the download procedure for each of the nodes in a multi node system Note Do not re start Boot the multi node system until the code files for all D20ME cards have been downloaded 994 0078 2 00 12 127 D20 D200 Installation and Operations Guide GE Digital Energy D20 D200 Software Configuration continued Introduction Serial Download Table Identify the D20ME TI Type Prerequisites for Code Download 128 Before you can put a D2OME II module into service it must have a firmware application code loaded into memory All D20ME II boards use Flash memory to store the application code You can load the Flash code file serially into the memory of the D20ME II via the 68K Monitor using most types of Windows communication software such as HyperTerminal The D20ME II module type is determined by the version of BootROM installed which identifies how the module will be used Because the download method depends on which BootROM is installed you need to determine the type of DZOME Il module before downloading the Flash code Note The xx in the Label column is the software revision number D20ME II D20 Base SB U0O000 xx D20ME II ME CCU SBU0001 xx You need the following items
180. tting 115V or 220V Set the voltage by carefully inserting a small screwdriver through the aperture to turn the dial approximately 45 Result The mains power supply rating has been set for the Power Supply 994 0078 2 00 12 63 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued D200 Power Supply Switch 115 230 VAC input voltage selection on 5V VERO power supply 64 The VERO 5 V power supply GE part number 580 0299 has a small selector switch on the left side that must be set according to the AC input voltage being used either 115 or 230 VAC Selecting 230 VAC on the selector switch and applying 115 VAC to the input will drop the output voltage of the power supply to approximately 3 5 VDC Since the D20 processor card s require 5 VDC to operate they will not function correctly in this configuration Either moving the selector switch to 115 VAC to match the input voltage or changing the input voltage to 230 VAC will resolve the problem Selecting 115 VAC at the selector switch and applying 230 VAC to the input will cause permanent damage to the power supply and possibly other components installed in the chassis GE will not provide warranty support for any components damaged due to setting the input voltage selector switch to the incorrect position There is no corresponding selector switch on 12 V VERO power supplies euuoss 99220 VERO taaa
181. umper Definition Status D20 Peripheral DC Supply Voltage External DC Supply Voltage on TB1 65 and 131 Contact Wetting Configuration DI 1 8 Group Common Configuration with Voltage Input DI 1 8 Contact Wetting Configuration DI 9 16 Group Common Configuration with Voltage Input DI 9 16 Contact Wetting Configuration DI 25 32 Group Common Configuration with Voltage Input DI 25 32 Contact Wetting Configuration DI 17 24 Group Common Configuration with Voltage Input DI 17 24 Contact Wetting Configuration DI 33 40 Group Common Configuration with Voltage Input DI 33 40 Contact Wetting Configuration DI 41 48 Group Common Configuration with Voltage Input DI 41 48 Contact Wetting Configuration DI 49 56 Group Common Configuration with Voltage Input DI 49 56 Contact Wetting Configuration DI 57 64 Group Common Configuration with Voltage Input DI 57 64 994 0078 2 00 12 81 D20 D200 Installation and Operations Guide GE Digital Energy Connections and Configuration continued WESTERM D20K Jumpers 82 z8 z9 1 D E 1 4 1 4 1 Ei 1 E E 2 ij ae E Er Ea Es 1 1 41 4 i 7 a Leal a E j a T E E r m i UH Ea Jumper locations on the WESTERM D20K WESTERM D20 K 517 0164 Z14 715 Tg mt lee i m m EE ES ES sls To set Module address jumpering o
182. unication switch 517 0247 Watchdog Cable For VME and non VME D20 systems 977 0160 Assembly D20 two cable assemblies are required one connecting CCU A to the RS 232 Switch Panel the other connecting CCU B to the RS 232 Switch Panel Watchdog Cable For D200 systems two cable assemblies 977 0161 Assembly D200 are required one connecting CCU A to the RS 232 Switch Panel the other connecting CCU B to the RS 232 Switch Panel Ping Cable Assembly Connects CCU A to CCU B when a ping 977 0146 connection is used for communication between the two CCUs HDLC Cable Connects CCU A to CCU B when a D 20 977 0089 Assembly HDLC connection is used for communication between the two CCUs Redundant oan System Mounting the Mount the second CCU and connect power and ground as shown in the Hardware module layout drawing Mount the RS 232 Switch Panel Redundant Configure your CCUs for redundancy using Config Pro Refer to the Config Pro System online help for instructions Software Configuration 100 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Connections and Configuration continued RS 232 Switch Panel Connectors Procedure Installing Watchdog Cables Procedure Installing a Ping Cable GE Information Locate the following connections on the rear of the RS 232 Switch Panel P9 P10 P11 P12 P13 P14 P15 P16 e Pl through P16 The RS 232 Switch Panel can s
183. ut Adapter Set of 17 245 0029 24V Digital Input Adapter D20S U U U U U 024 U U U 24 V Digital Input Adapter Set of 8 245 0004 48V Digital Input Adapter D20S U U U U U 048 U U U 48 V Digital Input Adapter Set of 25 245 0012 110V Digital Input Adapter D20S U U U U U 110 U U U 110 V Digital Input Adapter Set of 24 530 0133 125V Digital Inout Adapter D20S U U U U U 125 U U U 125 V Digital Input Adapter Set of 25 530 0133 220V Digital Inout Adapter D20S U U U U U 220 U U U 220 V Digital Input Adapter Set of 24 GE Information 994 0078 2 00 12 185 D20 D200 Installation and Operations Guide MODIFICATION RECORD Version Revision Date GE Digital Energy Change Description 2 00 186 2 Jul 27 2007 Modified the notes on Page 45 and 46 to state that the DCD and CTS must be disabled for RS 485 to function correctly CC 20070623 0003 Jan 9 2008 Jan 22 2008 Added product safety and regulatory compliance info Added notices regarding RS 232 Switch Panel Jun 12 2008 Added safety note to p 4 Aug 18 2008 Removed reference to documents that are unavailable Sep 16 2008 Added RS485 pinout and wiring schematics to p 61 62 Mar 2 2009 Jul 21 2011 Added transient suppression note to p 62 Updated Technical Support contact information Mar 3 2014 Added Replacement Fuse part numbers to table see p118 Aug
184. utputs you will need to calibrate them Refer to section D20A amp D20C Calibrating Analog Inputs amp Outputs 140 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide Operation D20ME ME II The front panel has four LED indicators providing a visual indication of the Main Board operational status of the unit e ALARM LED is not implemented e FAIL driven by a programmed signal Indicates that diagnostics are running or have failed e HALT driven by the halt line input of the microprocessor Indicates that MPU has stopped e RUN driven by the address strobe line on the microprocessor Indicates any microprocessor activity T O Peripherals The WESDAC WESTERM Peripheral pairs have a common section made up of Common LEDS components on the WESDAC and WESTERM boards There are seven LED indicators on this common section LED Name Normal RUN Not Initialized DS2 MPU Run Flash 10 sec See Next Table DS3 Txl Flickers Constantly Depends on Nature of Fault DS4 Rxl Flickers Constantly Depends on Nature of Fault DS5 Tx2 Configuration Depends on Nature of Dependent Fault DS6 Rx2 Configuration Depends on Nature of Dependent Fault DS7 Off See Next Table GE Information 994 0078 2 00 12 141 D20 D200 Installation and Operations Guide GE Digital Energy Operation continued LEDs vs MCU The MPU Run and Fault LEDs DS2 and DS7 together indicate the MCU s Status operating s
185. witch up to eight serial connections from each of the two CCUs P1 through P8 are connected to CCU A and P9 through P16 are connected to CCU B e J through J8 Field equipment is connected to these ports If CCU A is active serial connections P1 through P8 are switched to J1 through J8 If CCU B is active serial connections P9 through P16 are switched to J1 through J8 e TBI Connector block for connection of the monitor and control cables referred to as the Watchdog cables from each of the CCUs Refer to Assembly Drawing 977 061 AD e TB2 TB4 In systems with more than eight serial connections used to interconnect multiple RS 232 Switch Panels as described in Redundant Multi Node Systems on page 102 Connect CCUs A and B to the RS 232 Switch Panel using Watchdog cables as follows 1 Connect the connectorized end of one of the Watchdog cables to serial connector 6 on CCU A 2 Connect the connectorized end of the other Watchdog cable to serial connector 6 on CCU B 3 Connect the non connectorized ends of both Watchdog cables to TB1 on the RS 232 Switch Panel as shown in Assembly Drawing 977 0161 AD To connect the two CCUs using a Ping cable e Connect one end of the Ping cable to serial connector 7 on CCU A and the other end to serial connector 7 on CCU B Refer to Assembly Drawing 977 0146 AD for further details 994 0078 2 00 12 101 D20 D200 Installation and Operations Guide GE Digital Energy
186. with separate green yellow wire connected between Protective Earth Ground the D20 or D200 and the protective earth system of the facility Minimum 12 AWG is recommended 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide Specifications Supported Standards and Approvals Overview GE Digital Energy has tested the D20 product accessories according to specifications and supported standards for e Mechanical amp Environmental Safety Emissions Immunity Approvals Mechanical amp Environmental heat humidity aii 55 C for 9 hours at 95 Relative Humidity 55 C to 25 C for 6 hours no less than 80 Relative Humidity 25 C for 6 hours at 95 Relative Humidity Repeated for 6 cycles Standard Test Test Specification Modules Tested IEC 60068 2 6 Sinusoidal 10Hz to 150Hz at a sweep rate of 1 octave minute Low Voltage D20A D20S D20K Vibration Acceleration level of 1g One sweep cycle D20C D20AC High Voltage D20A D20S D20K D20C IEC 60068 2 6 Sinusoidal 10Hz to 150Hz at a sweep rate of 1 octave minute High Voltage D20A D20S D20K Vibration Acceleration level of 1g 20 sweep cycles D20C IEC 60068 2 1 Cold Test 10 C for 16 hours Low Voltage D20S D20K D20AC High Voltage D20S D20K D20C D20 Power Supply and D20 CPUs IEC 60068 2 2 Dry Heat 55 C for 16 hours Low Voltage D20A D20S D20K D20C D20AC High Voltage D20A IEC 60068 2 2 Dry Heat
187. y 3 D 20 Converter D 20 DC Interface EN 61000 4 6 1996 Conducted Immunity 0 15 to 80MHz Performance Criterion A D20 Power Supply D20 Chassis EN 61000 4 6 2007 Conducted Immunity IEC 61000 4 8 2001 Power Frequency Magnetic Field 150khz 80Mhz Criteria Class A Criteria Class A D20K High Voltage Module Low Voltage D20A D20S D20K D20C D20AC High Voltage D20A D20S D20K D20C D20KI D20 Power Supply D20 Chassis IEC 61000 4 8 2009 Power Frequency Magnetic Field D 20 Converter D 20 DC Interface IEC 61000 4 11 2004 Voltage Dips and Interruptions EN 61000 4 11 2004 Voltage Dips and Interruptions Criteria Class B C 30 60 and 100 of UT Voltage Dip of 70 40 and 0 of UT Duration 0 5 5 50 and 250 periods Criteria Class B amp C Low Voltage D20A D20S D20K D20C D20AC High Voltage D20A D20S D20K D20C D20KI D20 Power Supply Low Voltage D20A D20S D20K D20C D20 CPU EN 61000 4 11 Voltage Dips and Criteria Class B C D20 Power Supply D20 Chassis 2004 Interruptions EN 61000 4 11 Voltage Dips and 0 40 70 and 80 dips and D 20 Converter D 20 DC Interface 2004 Interruptions 250 300 cycles interuption IEC 61000 4 29 Voltage dips short interruptions and variations to DC Power Immunity test 0 Interupts 60 30 Dips 80 and 120 variation D 20 Converter D 20 DC Interface IEC 61000 4 12 Da
188. y 80Mhz 1Hhz Criteria Class A Low Voltage D20A D20S D20K D20C High Voltage D20K D20C D20 CPU IEC 60255 22 3 Radiated Electromagnetic Field Immunity 80 to 1000 Mhz 10 V m 80 AM modulation with 1kHz Sine wave signal 1400 to 2700 Mhz 10 V m 80 AM modulation with 1kHz Sine wave signal D 20 Converter D 20 DC Interface IEC 61000 4 4 2004 Electrical Fast Transients Burst Criteria Class B Low Voltage D20A D20S D20K D20C D20AC High Voltage D20A D20S D20K D20C D20KI D20 Power Supply 994 0078 2 00 12 GE Information GE Digital Energy D20 D200 Installation and Operations Guide EN 61000 4 4 2004 Electrical Fast Transients Burst Levels 1 2 3 and 4 Criteria Class B Low Voltage D20A D20S D20K D20C D20 CPU EN 61000 4 4 2004 Electrical Fast Transients Burst Criteria Class B D20 Power Supply D20 Chassis EN 61000 4 4 2004 EN 61000 4 5 2006 Fast Transient Surge Immunity PS 4kV Comm 2kV Criteria Class B D 20 Converter D 20 DC Interface Low Voltage D20A D20S D20K D20C High Voltage D20K D20 Power Supply D20 Chassis and D20 CPU EN 61000 4 5 1995 Surge Immunity PS 2kV Comm 1kV D 20 Converter D 20 DC Interface EN 61000 4 6 2005 Conducted Immunity 150khz 80Mhz Criteria Class A Low Voltage D20A D20S D20K D20C D20 CPU IEC 60255 22 6 Conducted RF Immunit
189. y keys on keyboard during download The file transfer may take from less than 10 to over 30 minutes depending on communication speed selected When complete the D20M gt prompt will return GE Information 994 0078 2 00 12 123 D20 D200 Installation and Operations Guide GE Digital Energy D20 D200 Software Configuration continued Procedure continued Download Code File continued Type el r to clear the error log even if there are no errors displayed in the previous step Type Boot to restart device Result Code The flash memory of the D20ME now has a fully operational code or firmware file File Load loaded Completed Note You will now have to download a configuration file since it was Type el p to display the error log Result The D20M gt prompt should return indicating no errors found Errors Record error s and re try download If errors persist contact GE Digital Energy for support meee Hl overwritten at Step 3 See Configuration File Download page 127 124 994 0078 2 00 12 GE Information D20 D200 GE Digital Energy Installation and Operations Guide D20 D200 Software Configuration continued Procedure To download of a flash code file to a CCU type of D2OME module Code Download CCU Base Code Download for CCU Base type D20ME Restart the D20ME When messages appear on the monitor press SPACEBAR within 5 seconds Result You are prompted with the message Are you sur

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