INSTRUCTION MANUAL
Contents
1. a Intake MAINTENANCE ZN WARNING Always disconnect power before installing or servicing Failure to do so could result in electrical shock personal injury or death The motor may be thermally protected and will automatically restart when it cools if the thermal protection switch is tripped N CAUTION The filters must be periodically cleaned or replaced A clogged filter can cause overheating or pump failure Any servicing of the unit other than that recommended in the instruction manual must be performed by an Authorized Service Facility Inspection of filters is suggested every three months When inspecting filter also clean inlet port area of filter and housing Filters can be cleaned with soap and water Be sure to dry all parts and filter well before reinstalling If the pump makes an abnormal noise or the amount of discharged air is greatly decreased turn off the power immediately For repairs or replacement parts please contact the factory or send unit to an Authorized Service Facility oF 50 nX J Cleaning the filter Refer to Fig 3 REPLACEMENT FILTERPAD PART 40PA000010 HP 60 HP 80 80PA000040 HP 100 HP 100LL HP 120 HP 120LL HP 150 HP 200 120PA20010 e Undo the truss screw securing the cover to the pump housing and remove the Filter pad e Gently dust the Filter pad then hand2. INSTRUCTION MANUAL OPERATION 8 MAINTENANCE TECHNICAL MANUAL HIBLOW SERIES COMPRESSORS MODELS HP 40 HP 60 HP 80 HP 100 HP 100LL HP 120 HP 120LL HP 150 HP 200 U Fr i Mh This is a hazard alert symbol A When you see this symbol be aware that personal injury or property damage is possible The hazard is explained in the text following the symbol Read the information carefully before proceeding The following is an explanation of the three different types of hazards N DANGER Severe personal injury or death will occur if hazard is ignored N WARNING Severe personal injury or death can occur if hazard is ignored N CAUTION Minor injury or property damage can occur if hazard is ignored GENERAL INFORMATION N DANGER Do not pump flammable or explosive gases or operate the unit in an atmosphere containing them N CAUTION The pump is designed for air only Do not allow corrosive gases or particulate material to enter the pump Water vapor oil based contaminants or other liquids must be filtered out N CAUTION Ambient temperature should not exceed 40 C 104 F For operation at higher temperatures consult the factory N CAUTION Close supervision is necessary when any appliance is used by or near children This pump s function is to pump air and under no circumstances should it be used to pump any other gases The pump must not be used for the pumping of fluids particles solids o
3. will silence the audible alarm while leaving the visual alarm operational TEST The TEST position will activate both the audible and visual alarms to check to see if they are working In Case of an Alarm The alarm module audible alarm buzzer and visual alarm light are intended to signal a system malfunction Contact your service provider whenever you hear or see the alarm when the switch is in the RUN or center position The MUTE position can be used to silence the audible alarm until the service provider arrives TROUBLE SHOOTING Electrical connection Plug and outlet Plug securely into outlet Change power KERORA kE Wire cut inside the cord Check with tester cord electromagnet SP switch Check activated e Safety Screw or lead wire Exchange diaphragm or safety screw switch Chamber Block Pump works but makes loud irregular noise Diaphragm damaged Faulty valve Remove upper lower housing Exchange casing or and trace the source of cause diaphragm mounting block Faulty chamber block Faulty filter Filter clogged Clean up filter Valve chamber Faulty tube Repair or replace cover out of place with new one Faulty piping Rubber hose out of Connect properly connection place broken or replace with new one Pump works but no air comes from reservoir Pump runs normaly Air piping clogged Clean properly YOUR WARRANTY Hiblow products w
4. NO TAKATSUKI CO LTD http www takatsuki co jp 8 16 HATCHONISHIMACHI TAKATSUKI OSAKA JAPAN 569 0095 TEL 81 72 684 0805 FAX 81 72 684 0807 a FIIBLOWY USA INC 1300 Tefft Ct Suite 8 Saline MI 48176 TEL 734 944 5043 FAX 734 944 5163 http www hiblow usa com Printed in Japan KA04000840 2JU 0802 5000
5. ds or failure to furnish goods whether or not based on negligence strict liability or breach of expressed or implied warranty is limited solely at Hiblow s option to replacement of or cure of such nonconforming goods or non delivered goods or return of the purchase price for such goods and in no event shall exceed the price or charge for such goods Hiblow expressly disclaims any warranty or merchantability or fitness for a particular use or purpose with respect to goods sold There are no warranties which extend beyond the descriptions set forth in this warranty notwithstanding any knowledge of Hiblow regarding the use or uses intended to be made of goods proposed changes or additions to goods or any assistance or suggestions that may have been made by Hiblow personnel Unauthorized extensions of warranties by the customer shall remain the customer s responsibility Customer is responsible for determining the suitability of Hiblow products for customer s use or resale or for incorporating them into objects or applications which customer designs assembles constructs or manufactures This warranty can be modified only by authorized Hiblow personnel by signing a specific written description of any modifications AUTHORIZED SERVICE CENTER a FIAISLL WY USA INC 1300 Tefft Ct Suite 8 Saline MI 48176 TEL 734 944 5043 FAX 734 944 5163 http www hiblow usa com 14 gt Oy 10 KO sf Z LOWS TECH
6. hen properly installed and operated under normal conditions of use are warranted by Hiblow to be free from defects in material and workmanship for a period of twelve 12 months from the date of purchase from Hiblow In order to obtain performance under this warranty the buyer must give written notice within thirty 30 days after discovery of the defect to Hiblow USA Inc 1300 Tefft Court Suite 8 Saline Michigan USA 48176 Buyer is responsible for freight charges both to and from Hiblow in all cases Hiblow s warranties do not extend to any goods or parts which have been subjected to misuse lack of maintenance neglect damage by accident or transit damage This warranty excludes all other warranties or representations expressed or implied by any literature data or person Hiblow s maximum liability under this exclusive remedy shall never exceed the cost of the subject product and Hiblow reserves the right at its sole discretion to refund the purchase price in lieu of repair or replacement Hiblow will not be responsible or liable for indirect or consequential damages of any kind however arising including but not limited to those for use of any products loss of time inconvenience lost profit labor charges or other incidental or consequential damages with respect to persons business or property whether as a result of breach of warranty negligence or otherwise Buyer s remedy against Hiblow for goods supplied or for non delivered goo
7. her with the Rod without loosening its hex nut U lock nut and washer Refer to Fig 5 Then remove the other Diaphragm mounting block from the Rod Refer to Fig 5 0 e Reattach a new Diaphragm mounting block on one side of the Rod with new hex nut U lock nut and washer insert the Rod in accordance with the procedure reverse to that performed when the Rod was removed the pump e Reattach washer and new hex nut U lock nut to Rod screw protruding through other Diaphragm mounting block and tighten Fig 3 3 Diaphragm Rod mounting block Washer U lock nut Diaphragm mounting block 2 st S Crows Operation of Compressor Alarm Module General Information A Danger Do not attempt to open the alarm module If the unit is connected to electricity opening of the alarm module can result in a risk of electric shock A Danger Service of the alarm module should only be done by a qualified electrician or serviceman A Danger If the outside of the alarm module or light lens becomes cracked or damaged unplug or shut off the electric power immediately and contact an electrician or serviceman AN Caution Do not carry the unit by the alarm module or electrical cord It could damage the alarm module Light Lens Alarm Module The three position toggle switch is clearly labeled on the alarm module RUN During normal operation the switch is in the RUN or center position MUTE The MUTE position
8. ment of the cord or plug is necessary do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if in doubt as to whether the product is properly grounded Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Grounded Outlet 1 1 8 Grounded 1 0 Outlet Box Grounding SONET Pin For a grounded cord connected product rated less than 15 amperes and intended for use on a nominal 120 volt supply circuit This product is for use on a nominal 120 volt circuit and has grounding plug Make sure that the product is connected to an outlet having the same configuration as the plug No adapter should be used with the product FOR PERMANENTLY CONNECTED PRODUCT This product should be connected to a grounded metallic permanent wiring system or an equipment grounding terminal or lead on the product refer to wiring diagram WIRING 120V AC Wiring Diagram Black Line Voltage Green Ground Screw White Red Black lead options for Shaded Pole Motors EXTENSION CORDS Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the prod
9. r any substance mixed with air particularly combustible substances likely to cause explosions Never lubricate this oil less pump the moving parts consist of an actuating rod supported by two special synthetic rubber diaphragms which vibrate laterally permitting long term continuous operation Operation is based upon the principle of electromagnetic vibration which eliminates the need for sliding parts thereby minimizing power consumption and offering high efficiency INSTALLATION N WARNING To avoid risk of electrocution do not use this product in an area where it could become submerged in water or other liquids The Canadian c UL pumps need to be stored in a dry location and it is not intended for outdoor use N CAUTION Do not block the flow of cooling air around the pump in any way The life of pump may be reduced or malfunction could occur if hazard is ignored GROUNDING INSTRUCTIONS FOR ALL GROUNDED CORD CONNECTED PRODUCTS This product should be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances N DANGER Improper installation of the grounding plug can result in a risk of electric shock lf repair or replace
10. sing Refer to Fig 4 e Reinstall the 4 screws holding the Frame cover on For HP 100 120 Refer to Fig 4 e Reinstall the Sound absorber except for HP 40 HP 100LL HP 120LL Reinstall the Upper housing and tighten corner screws Refer to Fig 4 OPERATION N WARNING Lower housing and pump surfaces can become very hot during operation Do not touch these surfaces until unit has been shut off and allowed to cool N CAUTION Carefully examine the air pump after installation It should not be plugged in if there is water on parts not intended to be wet N CAUTION Do not operate if the cord or plug is damaged or if the pump is malfunctioning dropped or damaged in anyway N CAUTION Ensure pump is securely mounted prior to operation When alternating current is applied to electromagnet as in the figures the actuating rod moves first in the arrow direction shown in Fig 2A and then in the arrow direction shown in Fig 2B by the magnetic attraction and repellent forces exerted between the electromagnet and the permanent magnets attached to the rod The rod vibrates at the power supply 60Hz 50Hz irequency and changes the volume of the space enclosed between the head casing and the diaphragm Thus air intake compression and exhaust can be performed as the rod vibrates Fig 2B L Fig 2A
11. tting compressor back into service After the Diaphragm mounting block have been installed replace with the new Head Casing block reattaching the L tube and reinstall the 4 screws holding the Head Casing on Refer to Fig 4 or 3 Replacement of Safety Screw Refer to Fig 6 SP Switch For HP 60 HP 80 HP 100 HP 100LL HP 120 HP 120LL HP 150 HP 200 Series The body of the switch is set on the upper part of the Rod If the Diaphragm is damaged or unit is dropped the unusual movement of the Rod will cause the upper part of the Rod to touch the L shaped lever contacting the spring terminal breaking the safety screw This turns the power off stopping the pump automatically This is a built in safety device to prevent any further damage to the pump To replace SP Screw REPLACEMENT SAFETY SCREW PART HP 60 HP 80 HP 100 HP 100LL HP 120 HP 120LL HP 150 HP 200 PASPSW0200 Fig 6 Beam Safety screw L shaped lever First remove the pump plug from the electrical outlet N WARNING All power must be disconnected or deenergized before servicing unit If hazard is ignored personal injury or property damage is possible Dispose of broken screw Be sure all debris is removed may be necessary to turn pump upside down from unit e Fasten screw with plastic nut The screw is designed so that the nut will turn freely when it is properly fastened stop tightening when this happens 4 Reinstall the Upper hou
12. uct Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current that your product will draw A cord no longer than 100 feet No 16 AWG extension cord should be used An undersized cord will cause a drop in line voltage resulting in loss of power and overheating For outdoor use use an extension cord that is approved for outdoor use marked W or W A MOUNTING N CAUTION When using the pump to inject air into a liquid make sure that the pump is higher than the surface level of the liquid otherwise that liquid may run back into the pump if the power is interrupted The pump should be in an upright level position and remain on a stable rigid operating surface for proper operation PLUMBING Improper connection will cause leakage of air HP Series Connect the pumps exhaust port and PVC plastic pipe with an L shaped rubber hose Be sure to secure place of connection with a hose tightening clip Refer to Fig 1 Fig 1 L shaped rubber hose Hose tightening clip PVC Plastic pipe Pump s exhaust port STORAGE Store indoors out of the weather in a dry area Make certain the electrical cord is placed so there will be no chance of damage AN CAUTION To avoid risk of electrocution or damage to the pump do not store this unit where it could come into contact with water or other liquids Store indoors Inspect compressor and cord for damage prior to pu
13. wash in mild soapy water and be sure to dry well before reinstalling e Replace the Filter pad and cover Secure with the truss screw Fig 3 Screw J Filter cover ALE Upper housing Head Casing block Diaphragm mounting block Hex nut U lock nut washer Safety screw plastic nut HP 60 and over 1 Remove the Head Casing block Refer to Fig 4 Remove the four corner screws Refer to Fig 4 and the Upper housing Refer to Fig 4 If stuck insert screwdriver between exhaust outlet and Upper housing and gently pry apart Remove the Sound absorber Refer to Fig 4 except for HP 40 HP 100LL HP 120LL Remove the screws from all the corners of Frame cover for subsequent removal of the Frame cover For HP 100 120 Refer to Fig 4 Undo the hose band and remove the L tube from the Head Casing block Remove screws attaching the Head Casing to the pump mechanism and remove Head Casing block Refer to Fig 4 For HP 100 120 Refer to Fig 4 Fig 4 o Screwdriver inserting position 4 4 _ Head Casing A Valve chamber packing Head Casing B 2 Replacing Diaphragm mounting block Refer to Fig 5 After removing Head Casing block remove one of the hex nut U lock nut and washer in the center of the diaphragm Remove one of the Diaphragm mounting blocks from the Rod and pull out the other Diaphragm mounting block from the pump body toget
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