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7300EV Manual

1. 4 20 Chapter 4 Software index Frequency read priority Jog Preset frequency External analog frequency signal Preset Preset Preset Jog frequency Frequency Frequency Frequency Output Command p Command 3 Command 2 Command 1 frequency Sdvalue 004 Ser valu 003 Setwalue Boole VAE 008 0 0 0 0 F28 0 0 1 0 F29 0 1 0 0 F30 0 1 1 0 F31 1 0 0 0 F32 1 0 1 0 F33 1 1 0 0 F34 1 1 1 0 F35 X X X 1 F36 F37 DC braking time s 00 0 25 5 F38 DC braking start frequency Hz 01 0 10 0 F39 DC braking level 00 0 20 0 F37 F38 DC braking time and start frequency as following figure F40 Carrier frequency KHz 004 016 Set this parameter to a level from 4 16KHz as required Default is 10 KHz X Note In situations where there is excessive vibration noise from the motor or it is required to reduce dectica inteferene from the inverter caused by use of long cable then the carrier frequency can be adjusted as follows e To reduce interference due to long cable decrease carrier frequency e To reduce motor increase carrier frequency If so then the output current from the inverter will be de rated according to the following table F40 Carrier frequency F40 Carrier frequency F40 Carrier frequency F40 Carrier frequency 004 4KHz 008 8KHz 012 12KHz 016 16KHz 005 5KHz 009 9KHz 013 13KHz 006 6KHz 010 10KHz 014 14KHz
2. Appendix
3. Multi functional analog output 6 functions refer to F26 description Multi functional input 19 functions refer to F11 F14 description Multi functional output 16 functions refer to F21 description NPN PNP alternative 4 points built in 2 points option S1 S4 I G2616 TP Built in S5 S6 option Relay output build in 1 point 1a terminal set to multi function DO digital output output External multi function output option 1 point open collector transistor 24V 600mA Anaao input Set speed command and PID feedback signal speed PID 4 20mA 0 10V or MFIT S7 Other function Instantaneous power loss restart Speed search fault restart DC brake torque boost 2 3wire control and PID function Communication control RS485 Option card Modbus RTU ASCH mode 4800 38400 bps max 254 stations PC PDA software Operation temperature 10 50 C inside distributor IP20 10 40 C IP65 Storage temperature 20 60 C Humidity 0 95 RH non condensing Vibration immunity 1G 9 8m s Built in class B external class A accordance with EN61800 3 EMC 2 ES R first non limit limit environment LVD Accordance with EN50178 Enclosure IP20 Safety Class ULS08C 3 14 Chapter 3 Environment description and installation Over load protection Inverter rated current 150 1min Internationa
4. 003 Always stop 1 C13 000 The fan will auto run as sensing certain temperature in order to extend the life span of the fan 2 C13 001 The fan runs as long as inverter is running 3 C13 002 The fan runs as long as power is supplied 3 C13 003 The fan does not run at any time C14 Control mode Vector control or V F control C17 Max output frequency HZ 50 0 200 Hz C18 Output voltage ratio in max frequency 00 0 100 C19 Mid frequency HZ 00 1 200Hz C20 Output voltage ratio in mid frequency 00 0 100 C21 Min output frequency HZ 00 1 200Hz C22 Output voltage ratio in min frequency 00 0 100 C17 C22 please refer to C15 description C15 Preset V F patterns 1 7 C15 007 Selects user set v f pattern by setting parameters C17 C22 As shown in diagram below Care should be taken when this feature is used as incorrect setting of these parameters will have a direct effect motor performance C18 Y max 4 26 Chapter 4 Software index C15 001 006 fixed V F pattern refer to following table er Pattern ae eer Pattern 3 1 i 1 L l l 9nb10 3 1838 YS onb40 s qurit A 4 27 Chapter 4 Software index C16 VF base output voltage set As C17 60HZ C18 100 If C16 setting 200 240V then output voltage for the pattern 240 C16 240 220 C16 220 200 C16 200 60 0Hz C17 When the output voltage
5. 003 51 Stop bit 000 1 Stop bit 001 2 Stop bit 000 52 Parity bit 000 No parity 001 Even parity 002 Odd parity 000 53 Data bits 000 8 bits data 001 7 bits data 000 54 Communication error detection time 00 0 25 5 Sec 00 0 3 5 55 Communication error operation selection 000 Deceleration to stop F02 Deceleration time 1 001 Free run to stop 002 Deceleration to stop C12 Deceleration time 2 003 continue operating 000 3 5 Chapter 4 Software index Note 1 Can be modified in Run mode 2 Frequency resolution is 1Hz for settings above 100 Hz 3 Cannot be modified during communication 4 Do not change while making factory setting F52 factory setting is 020 60HZ and motor parameter value is 170 F52 factory setting is 010 50HZ and motor parameter value is 140 5 Software version 1 2 later 49 Chapter 4 Software index 4 3 Parameter function description Basic function parameter list F00 Inverter horse power code F00 Inverter model F00 Inverter model 1P2 1P2 203 203 1P5 1P5 401 401 101 INEV 101 402 IDEY 402 2P2 2P2 403 403 2P5 2P5 201 201 202 202 Acceleration time 1 s 00 1 999 Deceleration time 1 s 00 1 999 Formula for acceleration deceleration time Denominator is based on facto
6. Disable 001 Enable Operation according to F09 as wire breaks C47 Remote keypad control 002 Enable Operation at the last set frequency as wire selection breaks Stop mode by Inverter keypad or F04 parameter as appropriate When C47 001 C49 C53 set parameter disable following parameter will be auto set Inverter communication address No 1 Data bytes 8 bit Baud rated bps 38400 Parity bytes no parity Stop bytes 1 bit X Note 1 Connect remote keypad in stop mode control priority is with Remote keypad 2 If the remote keypad is connected in run mode it will not be effective until the inverter is in stop mode C48 Copy module 000 Copy module Disabled 001 Copy to module from inverter Read 002 Copy to inverter from module write 003 Read write check Compare the parameters Note Module copy function is applicable only to inverters with the same voltage and KW rating C49 Inverter communication address 001 254 C49 set communication address for the specific inverter when multi inverters are controlled by communication method C50 Baud rate bps 000 4800 001 9600 002 19200 003 38400 33 Chapter 4 Software index C51 Stop bit 000 1 Stop bit 001 2 Stop bit C52 Parity bit 000 No parity 001 Even parity 002 Odd parity C53 Data bits 000 8 bits data 001 7 bits data 1 RS 485 communication requires RS485 port device 1 to 1 control PC or PLC or controller controls one in
7. F04 set to control Frequency command from Frequency parameter F05 set to control Remote Local change mode complex keypad are W RESET and DATA ENT pad on the same time push down can change Remote Local mode the inverter must to stop 42 4 2 Parameter function list Basic parameter function list Chapter 4 Software index POPE Factory F Function Description Range Code Default Remarks 00 Inverter horse power code 01 Acceleration time 1 00 1 999s 05 0 FI 02 Deceleration time 1 00 1 999s 05 0 1 2 000 Forward A 03 Motor rotating direction 001 Reverse 000 1 000 keypad 04 Run command from 001 External Terminal 000 002 Communication Control 000 UP Down Key on control panel 001 VR on control panel 002 AIN input signal from TM2 o gt En command D H 003 Multi function input terminal 909 UP DOWN function 004 Communication frequency set Piena tonio enon 000 Forward Stop Reverse Stop 06 mode p 001 Run Stop Forward Reverse 000 002 3 wire Run Stop 07 Frequency upper limit 01 0 200Hz 50 0 60 0 2 08 Frequency lower limit 00 0 200Hz 00 0 k 000 Decelerate to stop 09 Stopping method 001 Free runt stop 000 000 No display a 10 Status display parameters 001 Display 000 1 11 Terminal S1 Function 000 Forward 000 001 Reverse 002 Preset Speed Command 1 12 Terminal S2 Function 003 Preset Speed Command 2
8. F13 are i neff ecti ve 11 Chapter 4 Software index AE 1 mols Note C00 001 reverse command is disable F07 Frequency upper limit Hz 01 0 200 F08 Frequency lower limit Hz 00 0 200 F07 Frequency upper limit F08 Frequency lower limit Aouonboy ynd mo Command Frequency Note If F07 0 Hz and frequency command 0 Hz the inverter will 0 speed stop If F08 gt 0 Hz and frequency command F08 inverter output at F08 set value F09 Stopping method 000 Decelerate to stop 001 Free run Coast to stop 1 F09 000 after receiving stop command the motor will decelerate to stop according to setting of F02 2 F09 001 after receiving stop command the motor will free run Coast to stop F10 Status monitoring 000 Disable display 001 Enable F10 001 displays motor current voltage and DC link voltage PID feedback 4 12 Chapter 4 Software index Selectable Functions for input trerminals S1 S4 amp AIN 000 Forward Run 001 Reverse Run 002 Preset Speed Command 1 003 Preset Speed Command 2 004 Preset Speed Command 3 005 Jog frequency Command 006 Emergency stop E S 007 Base Block b b 008 Switching to 2nd acceleration deceleration time 009 Reset 010 Up command 011 Down command 012 Control signal switch 013 Communication mode Disable Enable 014 Acceleration deceleration prohibit 015 Master Auxiliary speed switch 016 PID function prohibi
9. SW function description SWI Type of external signal Remarks NPN input SINK PNP input SOURCE Factory default m Type of external signal 0 10V DC analog signal Effective when external F05 2 4 20mA analog signal 3 19 Chapter 3 Environment description and installation 3 7 Dimension 1 IP20 Framel Single phaseJNEV 1P2 201 H1 H1F Three phaseJNEV 2P2 201 H3 3 20 Chapter 3 Environment description and installation 2 IP20 Frame2 Single phaseJNEV 202 203 H1 H1F Three phase JNEV 202 203 H3 Three phase JNEV 401 403 H3 H3F 989889 Unit mm inch LENGTH MODEL a Frame 1 132 5 2 123 5 4 86 67 2 64 77 3 03 Frame 2 132 5 2 123 5 4 86 108 4 25 118 4 65 LENGTH MODEL E F G Frame 1 130 5 5 13 128 45 5 06 8 0 315 Frame 2 148 5 83 144 5 67 8 0 315 321 Chapter 3 Environment description and installation 3 IP65 Framel switch EV 1P2 1P5 101 2P2 2P5 201 N4S 1P65 type ML IP65 Framel no switch EV 1P2 1P5 101 2P2 2P5 201 N4 1P65 type 3 22 Chapter 3 Environment description and installation 3 8 Installation and design consideration must power on the same time On the same power system permit bus parallel connection Braking Unit 200V 400V Standard product with Din Rail Side by side With height 1 32mm design Built in 7 braking resistor bus link Mutually absorb bu
10. 001 004 Preset Speed Command 3 005 Jog frequency Command 13 Terminal S3 Function 006 Emergency stop E S 005 007 Base Block b b 008 Select 2 accel decel time 009 Reset 010 Up command 011 Down command 14 Terminal S4 Function 012 Control signal switch 006 013 Communication control signal switch 014 Acceleration deceleration prohibit 015 Master Auxiliary speed source select 016 PID function disable 017 Analog frequency signal 15 Terminal AIN Function input terminal AIN 017 018 PID feedback signal terminal AIN 000 0 10V 16 AIN signal select 001 4 20mA 000 17 AIN Gain 000 200 100 18 AIN Bias 000 100 000 1 43 Chapter 4 Software index 000 Positive 19 AIN Bias 001 Negative 000 l Sana 000 Positive 20 AIN Slope Direction 001 Negative 000 l 000 In running 001 Frequency reached Set frequency F23 002 Frequency is within the range set by F22 F23 003 Frequency Detection gt F22 004 Frequency Detection lt F22 005 Fault terminal 006 Auto reset and restart 21 Multi function output RY 1 007 Momentary power loss 000 008 Emergency Stop E S 009 Base Block b b 010 Motor overload protection 011 Inverter overload protection 012 retain 013 Power On 014 Communication error 015 Output current detection gt F26 Output frequency reached i 22 the Set value iz 00 0 200 00 0
11. 007 7KHz 011 11KHz 015 15KHz 421 Chapter 4 Software index Corresponding list of current and carrier frequency can Mods EV 1P2 2P2 EV 1P5 2P5 EV 101 201 EV 202 EV 203 EV 401 EV 402 EV 403 ay H1 H1F H3 HI H1F H3 H1 H1F H3 H1 H1F H3 H1 H1F H3 H3 H3F H3 H3F H3 H3F frequency 4 10K 17 3 1 4 2 75 10 5 2 3 3 8 5 2 DK 17 3 1 42 75 10 5 14K 16 3 0 4 0 7 0 10 16K 15 2 8 3 8 68 9 8 F41 Auto restart on momentary power loss 900 Enable 001 Disable F41 000 Auto restart after a momentary power loss is enabled on resumption of power and application of run signal according to setting of parameter F4 The Inverter will carry out an auto speed search once the motor spinning speed is found then it will accelerate to the running speed before the power loss F41 001 Disable F42 Auto restart times 000 005 1 F42 000 The inverter will not auto restarted on fault trip 2 F42 gt 000 The Inverter will carry out an auto search 0 5 sec after the fault trip and while the inverter output is switched off and the motor is coasting to stop Once the spinning speed is determined the inverter will accelerate or decelerate to speed before the fault 3 Auto restart is not include OL1 OL2 OH BB warning Note Auto restart will not function while DC injection breaking or deceleration to stop Is performed F43 Motor rated currenf
12. 1 Frequency detection range gt 23 Hz 00 0 30 0 00 0 1 24 Oufput current reach set 000 100 000 value 25 Output current detection 00 0 25 5 Sec 00 0 time 000 Output frequency Multi function output Doce Ne ae 002 Output voltage 26 lanalog type selection 000 J 0 10Vdc 003 DC voltage 004 Output current 005 PID feedback signal 27 Multi function analog 000 200 100 output gain ag et MS EME I0 200M 05 0 frequency instruction 29 Preset frequency 2 00 0 200Hz 05 0 30 Preset frequency 3 00 0 200Hz 10 0 31 Preset frequency 4 00 0 200Hz 20 0 32 Preset frequency 5 00 0 200Hz 30 0 1 33 Preset frequency 6 00 0 200Hz 40 0 34 Preset frequency 7 00 0 200Hz 50 0 35 Preset frequency 8 00 0 200Hz 60 0 1 36 Jog frequency instruction 00 0 200Hz 05 0 1 37 DC braking time 00 0 25 5 Sec 00 5 38 DC braking start frequency 01 0 10 0 Hz 01 5 44 Chapter 4 Software index 39 DC braking level 000 020 005 40 Carrier frequency 004 016 010 4 16K 41 Restart for momentary 000 Enable 000 power loss 001 Disable 42 Auto restart times 000 005 000 43 Motor rated current 4 44 Motor rated voltage 4 45 Motor rated frequency 4 46 Motor rated power 4 47 Motor rated speed 4 48 Torque Boost Gain Vector 001 450 Slip Compensation Gain 001 450 49 Vector 50 Low frequency voltage 000 40 compensation 5 Advanced p
13. 12P Copy Unit Le Chapter 6 Peripherals 6 3 4 Remote keypad Remote keypad Model JNSDOP LED 2M Red cable to 24V Black cable to COM JNSDOP LED 2M wiring diagram 5 INGLE THREE PHASE POWER SUPPLY SERIES INVERTER X When the inverter is power on or off can set up or remove the remote keypad but must connect TM2 24V DC power will normal use 69 Chapter 6 Peripherals 6 3 5 2 In 1 Out card model JNSIF IO Red cable to 24V Black cable to COM JNSIF IO wiring diagram SINGLE THREE PHASE POWER SUPPLY SERIES CON302 12P 6 10 Appendix Appendix 7300EVinverter parameter setting list Customer Name Model of the inverter Location of use Customer s telephone number Customer s address i Parameter Parameter Parameter code Setting Setting Setting code code FOO F38 C22 FOL F39 C23 FO2 F40 C24 F03 F41 C25 FO4 F42 C26 FO F43 C27 F06 F44 C28 FO7 F45 C29 F08 F46 C30 F09 F47 C31 F10 F48 C32 F11 F49 C33 F12 F50 C31 F13 F51 C35 F14 F52 C36 F15 F53 C37 F16 F54 C38 F17 COL C39 F18 c02 C40 F19 C03 C41 F20 C04 c42 F21 CO5 C43 F22 C06 C44 F23 C07 C45 F24 C08 C46 F25 Co C47 F26 C10 C48 F27 C11 C49 F28 C12 C50 F2 C13 C51 F30 C14 C52 F31 C15 C53 F32 C16 C51 F33 C17 C55 F3 C18 F35 C19 F36 C20 F37 C21
14. 5 1 100 120V 0 74 0 1 8 66 10 0 25 0 5 1 200 240V LBS FT KG M LBS IN KG CM 200 240V 1 286 0 18 15 97 18 380 480V LBS FT KG M LBS IN KG CM B Power wires Power wires are wires connected to L1 L L2 L3 N T1 T2 T3 P and N Choose wires in accordance with the following criteria 1 Use wires with copper cores only Select wires of insulating materials with diameters based on working conditions at 105 C 2 For nominal voltage of wires the minimum voltage of 240Vac type is 300V and 480Vac type is 600V C Control wire Control wire is connected to TM2 control terminal Choose the wire in accordance with the following criteria 1 Use wires with copper cores only Select wires of insulating materials with diameters based on working conditions at 105 C 2 For nominal voltage of wires the minimum voltage of 240Vac type is 300V and 480Vac type is 600V 3 To avoid noise interference do not route the control wire in the same conduit with power wires and motor wires D Nominal electrical specifications of the terminal Block The following are nominal values of TM1 Horsepower Power source Volts Amps 0 25 0 5 1 100 120V 15 0 25 0 5 1 200 240V 2 3 200 240V 600 40 1 275 380 480V X Note Nominal values of input and output signals TM2 follow the specifications of class 2 wiring 37 Chapter 3 Environment description and installation E Fuse types Drive input fuses are pro
15. 6 170 264V 201 H1 1 6 170 264V Chapter 6 Peripherals Build in Filter model Option Filter model First Environment First Environment Unrestricted Distribution Unrestricted Distribution Restricted Distribution Restricted Distribution Restricted Distribution Restricted Distribution Restricted Distribution JNFS21017 20 8 07 Restricted Distribution Built in AES p AN Unrestricted Distribution JNFS21017 20 8 07 2P2 H1 1 4 170 264V Restricted Distribution Built in 201 HIF 1170 264V Unrestricted Distribution JNFS21019 8 9 07 2P2 H3 3 6 170 264V Restricted Distribution INES21017 20 8 07 Restricted Distribution JNFS21019 8 9 07 ZEST SS SONORE Restricted Distribution 3 JNFS21019 8 9 07 201 H3 170 264V JNEVXXX Restricted Distribution Built in 52 HIE eee Unrestricted Distribution JNFS21015 22 07 ee PA SES BR Unrestricted Distribution JNFS21015 22 07 oon coal SE Unrestricted Distribution Built in AE EN A ee Unrestricted Distribution mammxww Built in n ti ly Si AO Oey Unrestricted Distribution JNFS21016 15 07 Unrestricted Distribution 2218 36170 2607 JNFS21016 15 07 203 H3 SP 100720711 Ce Unrestricted Distribution JNFS20858 7 07 moe RARAN Restricted Distribution JNFS20858 7 07 Restricted Distribution JNES20858 7 07 Restricted Distribution Built in 401 H3F 3 323 528 V Restricted
16. AT F44 Motor rated voltage Vac F45 Motor rated frequency Hz F46 Motor rated power KW F47 Motor rated speed RPM F48 Torque boost gain Vector C14 000 Performance If detection the motor load is too large increase the output torque ATes x Gan load current compensation gain 422 Chapter 4 Software index e Torque Speed curve pattern Torque C B A Q e Operating frequency range 0 Motor rate frequency e When the motor output torque is not enough and increase F48 setting value e When the motor is vibration or tremble and decrease F48 setting value e The max output torque limit to the inverter current rated e If increase F48 setting value then the output current is too large Please increase C49 setting value on the same time F49 Slip compensation gain vector C14 000 Performance If detection the motor load is too large and increase slip compensation A Fap x Gan load current compensation gain e Torque Speed curve pattern C B A RPM Q e Operating frequency range 0 motor rated frequency e When the motor output rotate speed is too low and increase F49 setting value e When the motor is vibration or tremble and decrease F48 setting value e The max output rotate speed limit to the motor max setting frequency e If increase F49 setting value then the output current is too large Please increase C48 setting value on th
17. Make sure the voltage applied is correct to avoid damaging the inverter A molded case circuit breaker must be installed between the AC source and the inverter Molded case circuit breaker Use a molded case circuit breaker that conforms to the rated voltage and current of the inverter to control the power ON OFF and protect the inverter Do not use the inverter as the switch for run stop switching Fuse A suitable fuse should be installed with inverter rated voltage and current to protect inverter when a MCCB has not been used Earth Leakage circuit breaker Install a leakage breaker to prevent error operation caused by electric leakage and to protect operators please choose the current range 200mA upper and action time 0 1 second upper to prevent high frequency fail Magnetic contactor Normal operations do not need a magnetic contactor But a contactor has to be installed when performing functions such as external control and auto restart after power failure or when using brake controller Do not use the magnetic contactor as the run stop switch for the inverter AC Reactor for power improvement When inverters are supplied with high capacity above 600K VA power source a AC reactor can be connected to improve the PF Input noise filter A filter must be installed when there are inductive load around the inverter Inverter Output terminals T1 T2 and T3 are connected to U V and W termin
18. can be recovered manually and automatically 1 The motor winding and 1 Check the motor frame short circuit 2 Check the wiring 2 Motor and ground short circuit 3 Replace the power module 3 Power module is damaged Over current at The preset deceleration time is dscdiseaton oo sho t Set a longer deceleration time 1 Acceleration time is too short 1 Set a longer acceleration time 2 The capacity of the motor 2 Replace a inverter with the higher than the capacity of the same capacity as that of the inverter motor Over current at 3 Short circuit between the motor 3 Check the motor acceleration Winding and frame 4 Check the wiring 4 Short circuit between motor 5 Replace the IGBT module wiring and earth 5 IGBT module is damaged Over current 1 Transient load change during running 2 Transient power change 1 Increase inverter capacity 1 Set a longer deceleration time 2 Add a brake resistor or brake 1 Deceleration time setting is too module short or large load inertia 3 Add a reactor at the power 2 Power voltage varies widely input side Over voltage during operation deceleration 4 Increase inverter capacity 1 Check if there are any problems with the load High heat sink 1 Heavy load 2 Increase inverter capacity temperature 2 Ambient temperature too high 3 Improve ventilation during or bad ventilation conditions operation 4 Inspect the setting value of parameter C13 52 Chapter 5 Trouble shooting and
19. control 004 PID Control Feedback D reverse characteristics control 31 Feedback gain 0 00 10 0 1 00 1 32 P Proportion gain 0 00 10 0 01 0 T 6 Chapter 4 Software index 33 I Integral time s 00 0 100 10 0 1 34 D Differential time s 10 00 10 0 0 00 000 Positive direction a FD eee 001 Negative direction oog 36 PID OFFSET adjust 000 109 000 37 PID postpone time s 100 0 02 5 00 0 38 PID Sleep starting level 00 0 200Hz 00 0 ao ETD Sleep postpone nn 055 00 0 time 000 UP Down command is available Set frequency is held when inverter stops Fr RL ows 001 UP Down command is available 40 POS Set frequency reset to Hz when 000 control using MFIT inverter stops 002 UP Down command is available Set frequency is held when inverter stops Up Down is available in stop Local Remote frequency control select 000 UP Down pad on keypad set 41 Run commend by the frequency 000 Run Stop pad of the 001 VR on the keypad set frequency keypad 000 Forward 001 Reverse 002 Preset Speed Command 1 003 Preset Speed Command 2 42 Terminal S5 function 004 Preset Speed Command 3 007 option 005 Jog Frequency Command 006 Emera Stop E S 007 Base Block b b 008 Select 2 accel decel time 009 Reset 010 Up Command 011 Down Command 012 Control signal switch Terminal S6 function 013 Communication contro
20. powered Do not check parts and signals on circuit boards when the inverter is in operation Do not disassemble the inverter and modify internal wires circuits and parts Ground the ground terminal of the inverter properly for 200V class ground to 100 or below 400v class ground to 10Q or below Do not perform a voltage test on parts inside the inverter High voltage will easily destroy these semiconductor parts Do not connect T1 U T2 V and T3 W terminals of the inverter to AC power source CMOS ICs on the inverter s main board are sensitive to static electricity Do not touch the main board 0 2Products Inspection TECO s inverters are all passed the function test before delivery Please check the followings when you receive and unpack the inverter The model and capacity of the inverter is the same as those specified on your order Is there any damage caused by transportation If so do not apply the power Contact TECO s sales representatives if any of the above problems happened 0 1 Chapter 1 Safety Precautions Chapter 1 Safety Precautions 1 1 Operation Precautions 111 Before Power Up The line voltage applied must comply with the inverter s specified input voltage Make sure the main circuit connections are correct L1 L L2 and L3 N are power input terminals and must not be confused with T1 T2 and T3 Otherwise the inverter might be damaged To avoid the front cover from
21. restricted distribution 3 15 Chapter 3 Environment description and installation Braking Unit 3 5 7300EV Wiring diagram Power terminal e Single phase 100 120V e 1 3 phase 200 240V 3 phase 380 480V e Remote keypad PNP common point 3 24V e Multi function digital output _o o 4 S1 Multi function digital o o 5 S2 input Enr 6 S3 Accept DC 12 24V signal 6 1 SW1 Digital signal selection NPN PNP R EL 54 e 2 SW2 Control signal selection NPN common point 8 COM 0 10V 4 20mA Multi function analog EN 9 10V input 10 AIN sw Set speed mi N b i e Option interface PID feed back input une Milti function output input card m 12 FM T 2 IN 1 out 24V 0 6A Note 1 Connect point X to Terminal 3 internal 24vdc for PNP mode Positive switching Or to terminal 8 Common for NPN mode Negative switching Note2 External 24 Vdc may be used to supply the external contacts at point X If so then connect the OV of the external supply to Common terminal 8 3 16 Chapter 3 Environment description and installation 3 6 Description of Inverter Terminal Descriptions of power terminals Lif Lat LAN PE ih a fk i alalala Symbol L1 L 12 Main power input Single phase L N Three phase L1 L2 L3 DC power and braking unit connect terminals applied in large load inertia or short el deceleration time and inverter tender to trip matching wi
22. stop the inverter using the 50 60HZ 2 main circuit power PE REV 0 FWD E FOR EV 1P2 201 N4S TYPE SWITCH Please always remain REV 0 FWD switch at 0 VE i position In order to keep inverter has no running signal before power on again after power supply interrupted Otherwise injury may t2 result Potentiometer FOR EV 1P2 201 N4S TYPE Please always remain RE or FW switch at OFF position In order to keep inverter has no running signal before power on again after power supply interrupted Otherwise injury may result 33 Chapter 3 Environment description and installation EV 1P2 1P5 101 2P2 2P5 201 N4S install gite supply cable TMI z K CD 4 Can Power supply Cowomey er Supply _ Of Chapter 3 Environment description and installation EV IP2 IP5 101 2P2 2P5 201 N4 install a Power supply ee wat cable g L1 L2 a Motor cable 2 T1 T2 T3 35 Chapter 3 Environment description and installation 3 2 Environmental precautions Do not use the inverter in an environment with the following conditions Electromagnetic wave and ultra high wave Chapter 3 Environment description and installation 3 3 Wiring Rules 3 3 1 Notice for wiring A Screwdriver torque Connect cables with a screwdriver or other suitable tools and follow the torque listed below Securing torque Horsepower Power source Nominal torque for TM1 terminal 0 25 0
23. 001 the inverter will stop according to the setting of F9 when stop key is pressed STP2 flashes after stop Turn the Run switch to OFF and then ON again to restart the inverter Keypad 2 If the inverter is in communication mode and Stop key is emergency stop enabled the inverter will stop in the way set by F9 when P Stop key is pressed during operation and then flashes STP2 The PC has to send a Stop command then a Run command to the inverter for it to be restarted S The inverter will decelerate to stop and then flashes E S when External A oo to there is an external emergency stop signal via the gency StoP multi function input terminals see descriptions of F11 F14 The inverter stops immediately and then flashes b b when External base st block external base block is input through the multi functional input terminal see descriptions of F11 F14 PID teeda PID feedback signal circuit error detection broken 1 REMOTE KEYPAD does not connect with REMOTE KEYPAD such signal will be displayed REMOTE 2 REMOTE KEYPAD connects with main KEYPAD such KEYPAD cable signal will be displayed broken 3 REMOTE KEYPAD and main KEYPAD both display such signal means communication errors Chapter 5 Trouble shooting and maintenance 5 1 3 Keypad operation error description 1 Press A or V keys when 1 A or V keys can be used F05 gt 0 or in speed to modify frequencies only operation when F05 0 Key operation 2 Atte
24. 1 0 F33 1 1 0 0 F34 1 1 1 0 F35 413 Chapter 4 Software index F11 F15 006 Emergency Stop E S The inverter will decelerate to stop on receiving the external emergency stop signal The display will be blinking with E S The inverter will only start again when the Emergency Stop signal is removed and the start signal is turned off and then on again remote start mode or the Run key is pressed in keypad mode Removing the Emergency Stop signal before the inverter has fully stopped will not inhibit the Emergency Stop operation Output relay can be set to Emergency Stop fault be setting F21 008 F11 F15 007 Base Block b b The inverter will stop immediately on receiving Base Block signal regardless of setting of F09 and blink b b The inverter will auto restart at speed search as Base Block signal released F11 F15 008 Switching to 2nd acceleration deceleration time When external terminal is ON it selects the 2nd acceleration deceleration time F11 F15 009 Reset command Reset command ON The inverter will be disabled Resettable faults will be cleared F11 F15 010 011 UP DOWN function According to acceleration deceleration time Set F05 003 to enable UP DOWN function and the UP DOWN key on Keypad is unavailable for changing frequency directly Set C40 000 When UP DOWN terminal is ON the inverter begins to accelerate decelerate to a frequency and stops to accelerate decelerate when the UP DOWN signal has be
25. 12 43 F L requency 000 gt Dec from F02 2 C55 000 or 002 002 gt Dec from C12 If FO2 C12 Frequency 001 gt free Run C55 001 Frequency 003 gt keep Run Display show COT always until Reset C55 003 j Display COT show 0 1 2 3 Reset or Master send data again Reset RS Master Command 7 8 Run Commend 7777777777777 only F04 002 Communication 4 35 Chapter 5 Trouble shooting and maintenance Chapter 5 Troubleshooting and maintenance 5 1Trouble indication and remedy 5 1 1 Fault Error display and Diagnostics 1 Un resetable un recoverable Errors EEPROM problem EEPROM problem Change EEPROM Overyolage diring Detection circuit malfunction Send the inverter back for repair Power voltage too low Check if the power voltage is Restraining resistor or correct or not fuse burnt out Replace the restraining Under voltage l3 Detection circuit resistor or the fuse during stop malfunctions Send the inverter back for repair Detection circuit Send the inverter back for malfunctions repairing Ambient temperature too 2 Improve ventilation conditions high or bad ventilation The inverter is overheated during stop Current transducer Current transducer or detection error CiYed Fertoe Send the inverter back for repair Note L the Failure contact does not operate 5 1 Chapter 5 Trouble shooting and maintenance 2 Errors which
26. 45 Chapter 4 Software index 11 Acceleration time 2 00 1 999 Sec 05 0 1 2 12 Deceleration time 2 00 1 999 Sec 05 0 1 2 This function only available 000 Auto run by inverter temperature for IP20 type 001 Run when inverter running For IP65 THI T coniro 002 Always run QE ge fan will 003 Always stop be run while power on 000 Vector control 14 Control mode 001 V F Control 000 4 15 V F Pattern set 001 007 001 004 16 VF base output voltage og 265V 380 530V 220 440 PA ML Re Le SOUS Et 50 0 60 0 Hz 18 Output voltage ratio for 00 0 100 100 max frequency 19 Mid frequency Hz 00 1 200 25 0 30 0 Output voltage ratio for 20 mild frequency 00 0 100 50 0 Bi Minoutput frequency loy 2200 00 5 00 6 Hz Output voltage ratio for 22 Min frequency 4 00 0 100 01 0 Torque Boost Gain A 23 VIF 00 0 30 0 00 0 1 Slip Compensation Gain n 24 V F 00 0 100 00 0 1 25 Motor no load current CS TU to notor rating 4 Electronic thermal relay 000 Enable protect motor 26 protection for motor 001 Disable protect motor 000 OL1 27 Skip frequency 1 Hz 00 0 200 00 0 ki 28 Skip frequency 2 Hz 00 0 200 00 0 t Skip frequency range x 29 Hz 00 0 30 0 00 0 1 000 PID Function unavailable 001 PID control Bias D control 002 PID Control Feedback D control 30 PID operation mode 003 PID Control Bias D reverse 000 characteristics
27. 6 6 6 3 2 RS 232 option Card 6666 614006466864946546 5682449389963 6 7 6 3 3 Program copy option Card se s 6 8 6 3 4 Remote keypad kia suaaticax2sesaiaikeisesh cia2a964s06i2e495a124seEises 6 9 GIS ZINAOUT Cardio 6 10 Appendix 1 7300EV inverter parameter setting lisf Appendix 1 Chapter 0 Preface Chapter 0 Preface 0 1 Preface To extend the performance of the product and ensure your safety read this manual thoroughly before using the inverter Should there be any problem in using the product and can not be solved with the information provided in the manual contact your nearest TECO distributor or our sales representatives who will be willing to help you Please keep using TECO s products in the future X Precautions The inverter is an electrical electronic product For your safety there are symbols such as Danger Caution in this manual to remind you to pay attention to safety instructions on carrying installing operating and checking the inverter Be sure to follow the instructions for highest safety Y Danger Indicates a potential hazard that causes death or serious personal injury if misused Indicates that the inverter or the mechanical system might be damaged if CANON misused Do not touch any circuit boards or parts if the charging indicator is still lit after turning the power off Do not connect any wires when the inverter is
28. C39 PID sleep delay time unit Sec When PID output frequency becomes lower than PID sleep start frequency C38 for a period of time C39 then the inverter output will decelerate to zero speed Sleep mode When the PID output frequency becomes higher than the sleep start frequency C38 the inverter output accelerates to PID output frequency Wake up mode 4 30 Chapter 4 Software index Timing diagram is as following C38 LQ39 INV sleep condition weak up point inte mal run command extem run command _ INV out frequence PID out frequence sleep level set from C38 unit is HZ C38 sleep level C39 sleep delay C40 Frequency Up Down control using MFIT 000 When using Up Down command the set frequency by this function will be stored as the inverter stops UP DOWM function is not available in stop mode 001 When using Up Down command the set frequency will be reset to 0Hz as the inverter stops 002 When using Up Down command the set frequency will be stored as the inverter stops UP DOWM function is available in stop mode 1 C40 000 when the RUN signal is ON the inverter will accelerate to F28 then maintain running at the set command speed When UP DOWN terminal is activated the inverter begins to accelerate decelerate untill the signal is released then it runs at the reached speed When the RUN signal is OFF the inverter decellerates to stop or coasts to stop
29. Distribution ae Built in 402 H3F 3 9 323 528 V Restricted Distribution mm Built in 403 H3F 3 9 323 528 V Restricted Distribution 402 H3 3 6 323 528 V 62 Chapter 6 Peripherals 7300EV EXTERNAL FILTER SIZE JNFS21017 20 8 07 FOR EV 1P2 201 H1 JNFS21019 8 9 07 FOR EV 2P2 201 H3 ANFAZ 1019 8 4 07 8 LINE LOAD 63 Chapter 6 Peripherals JNFS21015 22 07 FOR EV 202 203 H1 LIWE amp 2 1 15 35 n7 JNFS31016 15 07 LOAD Chapter 6 Peripherals JNFS20858 7 07 FOR EV 401 403 H3 65 Chapter 6 Peripherals 6 3 Option card 6 3 1 RS 485 option card Model JNSIF 485 Red cable to 24V Black cable to COM JNSIF 485 wiring diagram SINGLE THREE PHASE POWER SUPPLY RS485 Note In order to avoid external static electricity interfere with option card function please cover the up cover to the main unit as all option card served Please use isolated RS232 RS485 converter connecting with PC and adaptor card to avoid damaging configuration Chapter 6 Peripherals 6 3 2 RS 232 option card model JNSIF 232 JNSIF 232 wiring diagram SINGLE THREE PHASE POWER SUPPLY 7300EV SERIES INVERTER CON302 12P 6 7 Chapter 6 Peripherals 6 3 3program copy option card Copy Unit model JNSIF MP JNSIF MP Wiring diagram L1 L L2 T2 L3 N SINGLE THREE PHASE POWER SUPPLY 7300EV SERIES INVERTER CON302
30. Microprocessor Controlled TECQ hi Inverter Motor Speed Regulator Operating Manual EV Series 110V 0 2 0 75KW 0 2 1HP 220V 0 2 2 2KW 0 2 3HP 440V 0 75 2 2KW 1 3HP TECO Electric amp Machinery Co Ltd eee 4 7F No 49 Wu Kong 6 Rd Wu Ku Industrial Park i Taipei County 248 TAIWAN lll Tel 886 2 8990 1111 HH Fax 886 2 2299 1497 1 i http www teco com tw l 4KA72X016T01 Ver 02 2005 08 i This manual may be modified when necessary because of improvement of the product modification or changes in specifications This manual 1s subject to change without notice TIIT Quick Start Guide This guide is to assist in installing and running the inverter to verify that the drive and motor are working properly Starting stopping and speed control will be from the keypad If your application requires external control or special system programming consult the 7300EV Instruction Manual supplied with your inverter Step 1 Before starting the inverter Please refer to chapter one Preface and chapter two Safety Precautions of the 7300EV Instruction Manual Verify drive was installed in accordance with the procedures as described in chapter three Environment description and installation If you feel this was abnormal do not start the drive until qualified personnel have corrected the situation Failure to do so could result in serious injury e Check inverter and motor nameplates to det
31. OFF the inverter will not auto restart when power is re supplied 3 When F04 001and operation switch ON and C09 000 the inverter will auto restart when power is re supplied Please turn OFF the run start switch to avoid damage to machine and injury to operator before the power is re supplied When C09 000 direct start on power up please refer to the description and advice of C09 to verify the safety of operator and machine 1 1 3 Before operation Make sure the model and capacity are the same as those set by FOO 1 1 4 Leakage current announce Warning EV series Build in Filter type its leakage current maybe can over 3 5mA of IEC standard rule So please certainty connect ground Operation with ungrounded supplies 1 Filtered inverters CANNOT be used on ungrounded supplies 2 Unfiltered inverter can be used on ungrounded supplies if an output phase is shorted to ground inverter may trip with OC over current trip Operation with Residual Current Device RCD 1 Filtered inverter with the trip limit of the RCD is 300Ma 2 The neutral of the supply is grounded the inverter is grounded too 3 Only one inverter is supplied from each RCD 1 2 Chapter 1 Safety Precautions 1 1 5 During operation Do not connect or disconnect the motor while inverter is operating the motor Otherwise the inverter and the diconnect device will be damaged by the high level of switch off current To avoid electric sho
32. according to the setting of F09 The frequency at which the RUN signal is OFF will be stored in F28 UP DOWN Key is unavailable in stop The stored frequency can not be changed by Up Down Terminal but can changing the content of F28 by keypad 2 C40 001 the inverter will run from 0 Hz as run signal is applied UP DOWM operation method is same as C40 000 BUT on next RUN signal is ON inverter always starts up from 0Hz 3 C40 002 Same as when C40 001 but UP DOWN is available while in stop mode 431 Chapter 4 Software index C41 Load Remote control select explain e Locad mode Run command Only Run Stop pad on the keypad can control and F04 setting have no relationship Frequency command When C41 000 only UP DOWN pad on the keypad can control and F05 setting have no relationship When C41 001 only VR on the keypad can control and F05 setting have no relationship e Remote mode Run command from the run parameter F04 set Frequency command from the frequency parameter F05 set e Control select mode pad is V RESET and DATA ENT pads push down on the same time can change control mode Must be inverter stop state C42 43 option card S5 S6 terminal on MFIT Setting 000 Forward 001 Reverse 002 Preset Speed Command 1 003 Preset Speed Command 2 004 Preset Speed Command 3 005 Jog Frequency Command 006 Emergency Stop E S 007 Base Block b b 008 Switching to 2 acceleration deceleration time 009 Res
33. al select 000 0 10V 0 20mA 001 2 10V 4 20mA F16 AIN signal select collocation SW2 to V I signal select F16 000 0 10V 0 20mA F16 001 2 10V 4 20mA 415 Chapter 4 Software index F18 AIN Bias 000 100 1 F19 000 OV 4mA corresponding to lower frequency limit 10V 20mA corresponding to upper frequency limit 2 F19 001 10V 20mA corresponding to lower frequency limit 0V 4mA corresponding to upper frequency limit Fig 1 setting Fig 2 setting F17 F18 F19 F20 F17 F18 F19 F20 A H I 050 000 000 C 1100 050 000 001 B 1100 000 000 000 100 000 000 001 Hz Hz Bias Bias 100 G 2 S Upper frequency 100 60H Cc Upper frequency 7 limit F07 60 0 limit F07 60 0 050 30HZ 000 0z R rt V W 3W 1 OW SV 1W 4m 20m 4m 20m Fig 1 Fig 2 Fig 3 setting Fig 4 setting F17 F18 F19 F20 F17 F18 F19 F20 E 11001 020 I 000 F 1009 050 001 001 Hz Hz Bias Bias 60Hz Upper frequency limit G z L m limit 30Hzt F07 60 0 30Hz L _ H t oe 000 Hz V o 7 2mAX20nA 20m4 050 100 100 ki Fig 4 16 Chapter 4 Software index F19 AIN Bias 000 Positive 001 Negative F20 AIN Signal Slope direction 000 Positive 001 Negative C45 AIN signal scan time confi
34. als of the motor If the motor is reversed while the inverter is forward just swap any two terminals of T1 T2 and T3 To avoid damaging the inverter do not connect the input terminals T1 T2 and T3 to AC power Connect the ground terminal properly 200 V series Rg lt 100Q 400 V series Rg lt 10Q 3 10 Chapter 3 Environment description and installation Make external connections according to the following instruction Check connections after wiring to make sure all connections are correct Do not use the control circuit buzzer to check connections A Main circuit must be separated from other high voltage or high current power line to avoid noise interference Refer to following figures The inverter uses dedicated power line e A general noise filter may not provide rightful results Power MCCB 7300EV r prove x Power MOCK MECB i x General Machine ath noise filter MCCB lt 5 Special Power x gt i 7300E MOCH Genera f 7300EV D x t i i Please added a noise filter or separation transformer when the inverter shares the power line with other machines Power MCCB 1 noise Machine filter e O MOCH reece ied Power MCCB A noise filter in the output of the main circuit can suppress conductive noise To prevent radiative noise the wires should be put in a metal pipe and distance from signal lines of other control machines for more than 30 cm Control
35. arameter 000 non display 000 function display 001 display 010 Reset to factory default 50Hz oe ch r c VI N 020 Reset to factory default 60Hz v 53 Software version CPU Version k 4 54 Latest 3 fault records 3 4 Advanced function parameter list Enable access to these parameters by setting F51 001 x Factory C Function Description Range Code default Remarks 000 Reverse enable 00 Reverse run instruction 001 Reverse disable 000 01 Acceleration stall 000 Acceleration stall prevention enable 000 prevention 001 Acceleration stall prevention disable Acceleration stall LA prevention level RO a 03 Deceleration stall 000 Deceleration stall prevention enable 000 prevention 001 Deceleration stall prevention disable Deceleration stall v prevention level RP sn 05 Run stall t 000 Run stall prevention available 000 ap uy peewee 001 Run stall prevention unavailable Run stall prevention 06 level 050 200 200 07 Stall prevention time in 000 according to decel time set in F02 000 running 001 according to decel time set in C08 08 Prevention 00 1 999 Sec 03 0 deceleration time set 000 Directly start available 92 Prent start as powerdn 001 Directly start unavailable vn 000 RUN instruction is OFF Reset command is available 1 Revermode 001 Whether RUN instruction is OFF or pog ON Reset command is available
36. ation Incorrect configuration i B Side view 3m 31 Chapter 3 Environment description and installation The chassis of this model has DIN RAIL device to use with aluminum rail wf of h iis FR 7 We i Ly l He W7 i Hi F MANNI il ANA Mahd th li 4 4 oat 7 LU t li I II I if WA EAU F VE 2 _ 4 lt iS Dom DIN RAIL installation DIN RAIL backout This model also can be installed Side by Side with inside temperature below 50 C mer 32 Chapter 3 Environment description and installation EV 1P2 1P5 101 2P2 2P5 201 N4X IP65 TYPE INSTALLATION i e _ i n i ak N i7 i L4 L2 Ti T2 T i 100 128 HC Phases EK taui SO60Hz i Single phase Power PE NOTE 1 POWER SWITCH REV 0 FWD SWITCH AND Potentiometer are only for EV 1P2 201 N4S TYPE 2 Power supply cable 14 AGE 2 0m 3 Motor cable 16 AGE 1 25m 4 Torque value of Screw 1 Power Motor cable plug in Therminal 5kg cm 4 34 in Ib 2 Remote control wire 4kg cm 3 47 in lb 3 Outer Cover M4 6kg cm 5 20 in Ib eee NOTE ae POWER 1 Input source single phase L1 L2 PE SWITCH ensuring that it is connected to a 100 120 or A e ad J 200 240 supply r 3 2 Output Moter three phase T1 T2 T3 PE 00 120 Caution PE 40 Do not start or
37. cccccccccsccses 3 Chapter 2 Model definition lt lt lt lt lt lt 2 1 Chapter 3 Environment description and installation 3 1 SL Environm nt sisses 646414121601166 14145661064064181064011443581584 10x3a42x kia 3 2 Environment DF Cauf ONS lt lt s lt lt lt lt lt 5 lt lt lt lt lt lt ssesees 3 6 3 3 Wirme Riles 006i ceevtix 03sx646cbbsedxsbesbskdasosskoaecobssdvgegsoeauixao B57 3 3 1 Notice for MALI renier 3 7 3 3 2 Suitable MC MCCB Fuse and wire specification 3 9 3 3 3 Precautions for peripheral applicafions 3 10 3 4 Specification ssi sessie es nm edes eanne ana ie oai T3 3 4 1 Product individual specification 3 13 3 4 2 General specifications s 314 3 5 7300EV Wiring diagram ccccccccccsscccccscccccsssscesssscessesseesd 16 3 6 Description of inverter ferminall s 3 17 3 7 OHHCHSIOHS226611422906646002466 kyi0kG4298134E4651444945566044446446464 2 64524 G00 3 8 Installation and design considerafion 3 23 Chapter 4 Programming instructions amp Parameter li 4 1 4 1 Keypad dSCFIDUON sans ciwaepcsscesedeniieds cas lt 3928924956 X23850064w94g ovens 4 1 4 1 1 Keypad displa
38. ck do not take the front cover off during power on The motor will restart automatically after stop when auto restart function is on In this case care must be taken while working with the machine Note The operation of stop switch is different to that of the emergency stop switch Stop switch has to be activated for it to be effective Emergency stop has to be de activated to become effevtive Do not touch heat generating components such as heat sink and brake resistor The inverter can drive the motor running from low speed to high speed Verify the allowable speed ranges of the motor and the mechnism Note the settings related to the braking unit Do not check signals on circuit PCB while the inverter is running Allow a minimum of 5 minutes power down before attempting to disassemble or checking the components within the drive 1 1 6 Useable environment When the inverter top dust cover has been removed can be used in a non condensed environment with temperature from 10 C to 50 C and relative humidity of 95 but the environment should be free from water and metal dust 13 Chapter 2 Model description Chapter 2 Model description Inverter model gt Model JNEV 201 H1 Input power gt I P AC 1 PH 200 240V 50 60Hz O P AC3PH 0 264V Output power gt 16KVA 4 2A TECO ELECTRIC MACHINERY CO LTD JNEV 2 P5 H 1 F N4S Series loput Max TH Nh ng SPEC Power su
39. ck that the wiring is correct wires are intact and terminal screws are secured 3 12 3 4 Specification 3 4 1 Product individual specification Chapter 3 Environment description and installation 100V model 200V model Model EV OOO HI1 EV L L L HI EV OOO H3 IP2 1P5 101 2P2 2P5 201 202 203 2P2 2P5 201 202 203 Horse power HP 0 25 0 5 1 0 25 105 1 2 3 0 25 0 5 1 2 3 Suitable motor capacity KW 0 2 0 4 0 75 0 2 1044075115122 0 2 0 4 0 75 1 50 2 2 Rated output current A 1 7 3 1 42 1 7 3 114 2 17 5 110 5 1 7 3 1 4 2 7 5 10 5 Rated capacity KVA 0 53 0 88 1 60 0 53 10 88 1 60 2 90 4 00 0 53 0 88 1 60 2 90 4 00 1PH 1PH 3PH Input voltage range V 100 120V 10 200 240V 10 200 240V 10 15 50 60Hz 15 50 60Hz 15 50 60Hz Output voltage range V 3PH 0 240V Input current A 7 1 12 2 17 9 43 5 4 10 4 15 5 21 3 0 4 0 6 4 9 4 12 2 Inverter N W KG 0 65 0 67 0 67 1 1 05 Inverter with filter KG DEERE Poe Oakes Pale ies 10066000 2 OR H n H t power ge 21 081 os Lo OM ol 20 1 2 8 eee i Oe 450 039 52 8 loss time S Enclosure IP20 400V model Model EV L L L H3 401 402 403 Horse power HP 1 2 3 Suitable motor capacity KW 0 75 1 50 2 2 Rated output curr
40. d in inverter fault 2 MC or capacitor or surge absorber is connected in serries between inverter and motor 7300EV model JNEVL L LIHI F H3 JNEVL L L H3 F 1P2 2P2 1P5 2P5 101 2011202 203 401 402 403 Fuse 10A 20A 30A 300Vac 300Vac 300Vac pees Meee TO 50E TO 50E TO 50E TO 50E Made by TECO 10A 20A 30A 15A l y CN 11 Made by TECO Na ae Wire Maim gironi terminal Wire dimension dimension Wire dimension TM1 TM3 2 0mm 14AWG 3 5mm 2 0mm 14AWG Terminal screw na Terminal screw M4 ermina M4 POD OS screw M4 Signal terminal TM2 es Gye 2 TE Wire dimension 0 75mm 18AWG Terminal screw M3 Use a single fuse for l L N inverter model for 3 models each L1 L L2 L3 N phase must be fused Please select suitable three phase squirrel cage induction motor for inverter f a inverter drives multi motors please pay attention to current in running should be less than inverter nominal current Suitable thermistor should be installed on each motor Please do not install capacitor LC RC between inverter and motor 39 Chapter 3 Environment description and installation 3 3 3Precautions for peripheral applications Power Molded case circuit breaker Fuse Leakage breaker Magnetic contactor AC reactor for power improvement Input noise filter 300EV inverter Three phase cage motor Ground m p 1 LE Power supply
41. dback gain 0 00 10 0 C31 is feedback gain that is feedback value detected value x C31 C32 P Proportion gain 0 00 10 0 C32 Proportion gain for P control C33 I Integral time s 00 0 100 C33 Integral time for I control C34 D Differential time s 0 00 10 0 C34 Differential time for D control C35 PID offset 000 Positive direction 001 Negative direction C36 PID offset adjust 3 000 109 PID operation result can be adjusted by C36 C35 effects the polarity of C36 2 Chapter 4 Software index C37 PID postpone time s 00 0 02 5 C37 the refresh time of PID output command Note PID function is used in flow control external fan wind volume control and temperature control And the control flow is as the following figure m5 Frequency Command rFID G E Fr Forsa PLL t arawandi _ 2 HP Upper Lower FOS FIN AIM els n CXEL1 1 Cs PID Fans ask t i n l H ATH Signal be Seleri i 41D Cutput 1 In PID mode select AIN on TM2 as PID feedback signal Set F15 018 2 The PID command Target value is selected by parameter F05 selections 000 amp 001 This value is stored in F28 C39 PID Sleep delay time sec 00 0 25 5sec PID sleep mode must set below function C30 001 004 PID Enable F15 018 AIN is PID feedback signal F28 PID preset frequency C38 sleep start frequency unit Hz
42. disengaging do not pull the cover when carrying the inverter for which the heat sink should be handled Accident falling down will damage the inverter or injure personnel and should be avoided To avoid fire do not install the inverter on a flammable object Intall it on nonflammable objects such as metal If several inverters are placed in the same control panel add extra heat dissipators to keep the temperature below 50 C to avoid overheat or fire When removing or installing the operator turn the power off first and operate the operator following the instruction of the diagram to avoid operator error or no display caused by bad contact Our product complies with IEC 61800 3 with built in Filter in an unrestricted distribution and with use of external filter in restricted distribution Under some environment which may with electric magnetic interruption product should be tested before used 1 1 Chapter 1 Safety Precautions 1 1 2 During Power up The inverter still has control power if the time of power loss is very short When the power is re supplied the inverter operation is controlled by F41 The inverter operation is controlled by F04 and C09 and the status of FWD REV RUN switch when power is re supplied and F39 F40 Power loss ride trough Auto reset after fault 1 When F04 000 the inverter will not auto restart when power 1s re supplied 2 When F04 001 and operation switches FWD REV RUN is
43. don t coincident RELAY won t play Operation command F 04 Frequency reach setting value F 22 INV output frequency F21 C46 003 Frequency detection Fout gt F 22 Operation coramand F 04 Frequency reach setting valueiF 22 INV output frequency frequency reach setting value F 22 RELAY output signal 418 Chapter 4 Software index F21 C46 004 Frequency detection Fout F22 No operation signal input RELAY operator please consider the action way Operation command F04 Frequency reach setting yalue F 22 INV output frequency Frequency reach setting yalue F 22 RELAY output signal F24 Output current reach setting value F25 Output current detection time F21 Output current detection value gt F24 C46 Output current detection value gt F24 F24 Setting value 000 100 by motor rated current F43 F25 Setting value 00 0 25 5 unit sec When setting value is 015 100 T nr Z1 NJ ta mm m mm memes nee mr ee TE 4 Fl i ES n i t T 51 a F21 15 or y 46 I YI 7277 27 Pris EYioutput 4 19 Chapter 4 Software index Multi function analog output F26 Multi function output analog type selection 001 Set frequency 002 Output frequency 003 DC voltage 004 Output current 005 PID feedback signal F27 Multi function analog output gain 000 200 0 10 Vdc output from FM multi function analog output ter
44. e level exceeds C06 then invereter reduces its frequency speed to provide the required additional torque to overcome the stall once this level is below the programmed stall level then it ramps up to its normal running speed C09 Direct start on power up 000 Enable direct start on power up 001 Disable direct start on power up Bb anger 1 C09 000 and external run mode F04 001 the inverter will auto start as the power supplied to the inverter and if the RUN switch is in ON position This feature should only be considered when all safety implications of its use have been investigated Risk assessment for maintenance use of warning labels etc Our recommend option will be with this mode disabled 2 C09 001 and external run mode F04 001 the inverter will not auto start as power supplied and the RUN switch is in ON position Inverter display will blink with SP1 error message It can only restart after the RUN switch was turned off and ON again 42 Chapter 4 Software index C10 Reset mode 000 Reset is enable when RUN switch is in OFF position 001 Reset is enable with RUN switch either OFF or ON C10 000 Fault can not be reset therefore inverter can not start If the RUN switch is in ON position LI F401 C11 2nd acceleration time s 00 1 999 C12 2nd deceleration time s 00 1 999 C13 Fan control 000 Auto run by inverter temperature 001 Run when inverter running 002 Always run
45. e same time 23 Chapter 4 Software index F50 Low frequency voltage compensation C14 000 Performance During low frequency Increase F50 setting value can increase output voltage and low frequency torque Decrease F50 setting value can decrease output voltage and low frequency torque e Output voltage frequency curve pattern F50 e Operating frequency range 0 12HZ 60HZ 0 10HZ 50HZ e During low frequency use When the motor output torque is not enough and increase F50 setting value When the motor is vibration and decrease F50 setting value F51 Advanced parameter 000 Disable access to advanced parameters Group C function display 001 Enable access to advanced parameters Group C F51 000 Parameter group C can not be displayed or accessed F51 001 Enable display and access parameter group C F52 Factory default 010 Reset parameters to factory default 50Hz 020 Reset parameters to factory default 60Hz F53 Software version F54 Fault records Latest 3 times Advanced Parameters List Group C parameters 000 Reverse enable 001 Reverse disable F04 000 and C00 001 F03 motor direction disable the inverter is set to forward operation F04 001 or 002 and C00 001 reverse command is disable 21 Chapter 4 Software index C01 Acceleration stall prevention 000 Enable Stall prevention during Acceleration 001 Disable Stall prevention during Acceleration C02 Accelerati
46. en released and runs at the reached speed The inverter will decelerate to stop or free run to stop when run command is OFF according to F09 The speed at which the inverter stops will be stored in F28 UP DOWN key is now unavailable for modifying frequency It should be modified F28 by Keypad Set C40 001 The inverter will run from 0Hz on receiving run command UP DOWN action is similar to above description When the run command is released the inverter will decellerate to stop or free run to stop 0 Hz according to setting of F09 The inverter will output from 0Hz in next operation Note UP DOWN commands are disabled if both terminals are ON at the same time F11 F15 012 Control signal switch External control terminal OFF operation signal frequency signal is controlled by F04 F05 External control terminal ON Operation signal frequency signal is controlled by Keypad which is not controlled by F04 F05 F11 F15 013 Communication mode select External control terminal OFF in communication the inverter is controlled by master PC or PLC run frequency signal and allowed to modify the parameter The Keypad and TM2 run frequency signal is not available for inverter at this time The keypad is only available for display voltage current frequency and read parameter but not modify it What is more it is available for emergent stop External control terminal ON PC PLC can read and modify parameters BUT all controls are fr
47. ent A 2 3 3 8 5 2 Rated capacity KVA 1 7 2 9 4 0 Input voltage range V 3PH 380 480V 10 15 50 60Hz Output voltage range V 3PH 0 480V Input current A 3 4 8 6 6 Inverter N W KG 1 5 1 52 1 55 Inverter with filter KG 1 68 1 70 1 73 Allowable momentary power 1 0 2 0 2 0 loss time S Enclosure IP20 Note 401 403 models release successively 313 Chapter 3 Environment description and installation 3 4 2 General Specifications Frequency control Range 0 200Hz Initial Drive 100 3Hz Vector mode Speed Control Range 1 50 Vector mode Sp Eee conto 0 5 Vector mode Precision Setting resolution 1 Digital 0 1Hz 0 99 9Hz 1Hz 100 200Hz analog 0 06Hz 60Hz Keypad setting Set directly with A V keys or the VR on the keypad Indication 7 segment 3 Displays frequency DC Voltage Output Voltage function Current inverter parameters error record program version PID feedback control displays External signal setting External variable resistor 0 10V 4 20mA Performs up down controls with multi functional contacts on the terminal base Frequency limit function Respectively setting up upper lower frequency limits and two stage prohibited frequencies General control Carrier frequency 4 16KHz default 10KHz above 10KHz with De rating V F pattern 6 fixed pattern 50Hz 60Hz 1 programmable Acc dec control Two stage acc dec time 0 1 999s
48. ermine that they have the same HP and voltage ratings Ensure that full load motor amps do not exceed that of the inverter e Remove the terminal cover to expose the motor and power terminals a Verify that AC power is wired to L1 L L2 and L3 N b Verify that Motor leads are connected to T1 T2 and T3 c IF brake module is necessary please connect terminal voltage of the braking unit to P and N of the inverter Power Indicator gt GE ag Step2 Apply power to the drive Apply AC power to the drive and observe operator Three 7 segment display should show power voltage for 3 5 seconds and then show Frequency Command factory sets 5 00 Frequency Command of 7 segment display should be flashed all the time Step3 Check motor rotation without load Press RUN Key 7 segment Display will indicates 00 0to 05 0 Such value is the frequency output value Check the operation direction of the motor IF the direction of the motor is incorrect Press STOP Key turn off the AC power supply After Power indicator LED is off change over theT1 and T2 Supply the power again then check the motor direction Press STOP key Sag Check full speed at 50Hz 60Hz Change the frequency with A V arrow mark please press DATA ENTER after setting frequency Set frequency to 50Hz 60Hz according to the above regulations Press RUN Key inspect the motor operation as motor accelerates to full load Press STOP Key inspect the mot
49. et 010 Up Command 011 Down Command 012 Control signal switch 013 Communication control signal switch 014 Acceleration deceleration disable 015 Master auxiliary speed switch 016 PID function disable Refer to F11 F14 C44 Multi function input terminal S1 S6 signal scan time N msec x8 N 1 100 times C45 AIN signal scan time N msec x8 N 1 100 times 1 If the C44 scan time is set to say 80 ms i e N 10 then digital input signals on for less then 80 msec will be ignored 2 If scan the same input signal for N times scan times the inverter takes it as normal one If it is less than N times it will be taken as noise One scan time 8ms 3 User can set scan interval time according to noise in the operation environment Extend C44 C45 as noise is serious however this will reduce the scan response time 3 Chapter 4 Software index C46 Option card Multi function output T T 000 In running 001 Frequency reached Preset target frequency F23 002 Frequency reached Preset output frequency level F22 F23 003 Frequency detection gt F22 004 Frequency detection lt F22 005 Fault 006 Auto restart 007 Momentary power loss 008 Emergency Stop E S 009 Base Block b b 010 Motor overload protection 011 Inverter overload protection 012 retain 013 Power ON 014 Communication error 015 Output current detection Refer to F21 description 000
50. ied Short circuited wiring YES normal value locates inside 3 The voltage bewen D O D are correct NO power abnormal wiring incorrect LED indicator ne 7300EV fault lit NO Is the operation he operation switch is set to switch in RUN RUN position position YES NO TT Is there DT 7300EV fault output NO The CITE UE LE j 7300EV fault outputs even YES motor does not connect the balance between each wires inside 3 is even Motor over load Motor fault wiring incorrect 5 11 Chapter 5 Trouble shooting and maintenance Motor is overheated Is the load or the Reduce the load A ven the Increase capacities of 7300EV and the motor s 1t running 1n fow S eed 1 for a ong time ES Select the motor again Are voltages between TT TANT EN A i ha et nu even 7300EV fault YES within 3 of output voltage s there any deterrence preventing cooling the motor Clear the deterrence YES Bad connection between7300EV of the motor Correct bad connection Motor runs unevenly YES NO s the acceleration dec eleration time uitable Does it happen when accelerating decelerating Increase the acc dec time Reduce the load NO Increase capacities of 7300EV and the motor 7300EV faults Reduce the load floating or add a flywheel Improve
51. is higher than the input voltage and the max output voltage limit to the max input voltage C23 Torque Boost Gain V F 00 0 30 0 C24 Slip Compensation Gain V F 3 00 0 100 C25 Motor no load current A Motor no load current differs with inverter capacity F00 Please adjust it according the actual condition C26 Electronic thermistor protection for motor OL1 000 Protection Enabled 001 Protection Disabled C27 Skip frequency 1 Hz 00 0 200 C28 Skip frequency 2 Hz 00 0 200 C29 Skip frequency range Hz 00 0 30 0 Example When C27 10 0Hz C28 20 0Hz C29 02 0Hz 10Hz 2Hz 8 12Hz 20Hz 2Hz 18 22Hz Skip frequency CL C29 C28 C27 4 28 Chapter 4 Software index C30 PID operation mode 000 PID Function disabled 001 PID Control Deviation is derivative controlled 002 PID Control Feedback id derivative controlled 003 Same as 001 but reverse characteristics control 004 Same as 002 but reverse characteristics control C30 1 D is the deviation of target value feedback value in the unit time C34 2 D is the deviation of feedback value in the unit time C34 3 D is the deviation of target value feedback value in the unit time C34 If the deviation is positive the output frequency decreases vice versa 4 D is the deviation of feedback value in unit time C34 When the deviation is positive the frequency decreases vice versa C31 Fee
52. isual check No abnormalities Replace r sone back R for repair wrapping of the Heat sink Heap of dust or mingled Visual check No abnormalities Clean up heaped dust trifles Heap of conductive metal mia or oil sludge af Clean up or replace Visual check No abnormalities the circuit board burned parts e vibration and noise Visual or hearing Replace the cooling check fan Cooling fan No abnormalities Heap of dust or Visual check Clean up trifles trifles Check resistance between Measure with a No short circuit or Replace power each terminals multi tester broken circuit in component or Discolored overheated or three phase output leakage inverter Visual check No abnormalities Any inflation or ae 5 13 Chapter 5 Trouble shooting and maintenance 5 5 Maintenance and inspection Inverter doesn t need daily inspection and maintenance To ensure long term reliability follow the instructions below to perform regular inspection Turn the power off and wait for the keypad LED display to go out before inspection to avoid potential shock hazard possibly caused by charges resides in high capacity capacitors 1 Clean up the accumulation of muck inside the inverter 2 Check if there are any loose terminal screws and securing screws Tighten all loose screws 3 Insulation tests a Disconnect all leads connecting 7300EV with external circuit when performing insulation tests against external circuit b Inte
53. l UL CE conformity Over voltage 200V Class DC voltage gt 400V 400V Class DC voltage gt 800V E Under voltage 200V Class DC voltage lt 190V 400 Class DC voltage lt 380V oO 5 postal TU Powel Set to enable or disable loss restart 2 Stall prevention ACC DEC Operation stall prevention and stall prevention level oO z QUE ur terminal Electronic circuit protection amp short circuit Other fault Electronic circuit protection Over current over voltage under voltage over load instantaneous power loss Other function restart ACC DEC Operation stall prevention output terminal sort circuit grounding error reverse limit directly start as power on and fault reset limit X Notel The setting resolution of above 100 Hz is 1Hz when controlled with operation keypad and 0 01 Hz when controlled using computer PC or programmable controller PLC X Note2 EV 1P2 101 H1 2P2 201 H1 H3 401 403 H3 type Fc 10KHz with option filter can accordance with EN61800 3 first environment restricted distribution EV 202 203 H1 H3 type Fc 10KHz with option filter can accordance with EN61800 3 first environment unrestricted distribution EV 2P2 201 H1F type Fc 10KHz amp EV 202 203 H1F type Fc 6KHz with Build in filter can accordance with EN61800 3 first environment unrestricted distribution IP65 EV 2P2 403 H1 3 FN4 S series amp EV 401 403 H3F type Fc 10KHz with Build in filter can accordance with EN61800 3 first environment
54. l signal 43 switch bt 009 option 014 Acceleration deceleration disable 015 Master auxiliary speed source select 016 PID function disable Multi function input 44 terminal S1 S6 signal 001 100 010 scan time mSec x8 45 Confirming AIN signal 001 100 050 scan time mSec x 8 47 Chapter 4 Software index 46 Multi function output T T option 000 In running 001 Frequency reached Set frequency F23 002 Frequency is within the range set by F22 F23 003 Frequency detection gt F22 004 Frequency detection lt F22 005 Fault terminal 006 Auto restart 007 Momentary power loss 008 Emergency Stop E S 009 Base Block b b 010 Motor overload protection 011 Inverter overload protection 012 retain 013 Power ON 014 Communication error 015 Output current detection gt F26 005 47 Remote keypad control selection 000 Disable no wire break detection 001 Enable On wire break Stop according to F09 002 Enable Runs at the last set frequency On wire break Stop is according to F04 or Stop key on keypad 000 Stop inverter then connect remote keypad for proper operation 4 48 Copy module 000 Copy module disable 001 copy to module from inverter 002 copy to inverter from module 003 read write check 000 3 49 Inverter communication address 001 254 001 50 Baud rate bps 000 4800 001 9600 002 9200 003 38400
55. l values Replace control board and of F 54 with key digital operating unit NO eliminated after replacing control board The inverter faults Perform detailed checks YES to next page gt 7 Chapter 5 Trouble shooting and maintenance to previous page Check parameters of the inverter Perform parameter initializations Specify operation control method Set up frequency commands Is the frequency value displayed in the operating unit Replace the control board Are there voltage outputs in output terminals T1 T2 and T3 Replace the control board Is the control board working well after replacement Connect the motor to run Is there any abnormal display n ou cac ase even YES The inverter is OK The inverter faults Perform detailed checks Chapter 5 Trouble shooting and maintenance Troubleshooting for OC OL error displays The inverter displays OC OL errors Is the main circuit 1 G B T working properly Replace I G B T YES Any abnormalities in appearances wes Replace faulty circuit boards No Apply the power Any abnormal indications Is the current detector OK Replace the control board YES No Input operation commands Replace the current sense circuit The output frequency NO of the operating unit display continue shinning o
56. machine 311 Chapter 3 Environment description and installation The supply and output PE terminals have to be connected to ground to increase noise immunity of the Filter Ligy Lik PREV Cru ilH Ground A The control circuit wire and main circuit wire other high voltage power wire or high current power wire should be separated to avoid noise interruption In order to prevent noise interference resulting in inverter operation error wire of control circuit should be shielded and twisted Please refer to following diagram connect shielded wire to ground terminal The wiring distance should be less than 50m To ground terminal Do not connect this end See instructions of filter wiring Wrapped with insulating tape O You have to make the ground terminal connect to ground correctly 200V class ground lt 100Q 400V class ground lt 10Q Ground wiring is based on the electrical equipment technical basis AWG and should be made as short as possible Do not share the ground of the inverter to other high current loads welding machine high power motor Connect the terminal to its sole ground Do not make a loop when several inverters share a common ground point O gt H U uy WL a Good b Good c Bad C To ensure maximum safety use correct wire size for the main power circuit and control circuit according to the required wiring regulations D After wiring che
57. maintenance 3 Errors which can only be recovered manually but cannot be auto recovered Display Error Cause Detection circuit Over current malfunctions during stop signal cable Heavy load Motor overload Improper settings of F43 Bad connection for CT Remedy Send the inverter back for repair 1 Increase motor capacity 2 Set F43 correctly according to motor nameplate OL2 Inverter overload Heavy load Increase inverter capacity 1 Heavy Load 2 Continuous over load Over current limit 1 Power voltage too low 2 Power voltage varies widely Under voltage during operation 1 Increase motor capacity 2 Increase ACC DEC time F02 F03 3 set stall prevention function C1 C6 1 Improve power quality 2 Set a longer acceleration time 3 Add a reactor at the power input side 4 Increase inverter capacitor Note l means when the inverter broken the failure contact does not action 53 Chapter 5 Trouble shooting and maintenance 5 1 2 Set up amp Interface Errors Zero speed stop It happens as set frequency lt 0 1Hz 1 If the inverter is set to external control mode F04 001 and direct start is disabled C09 001 the inverter cannot be SP1 Fail to start started and will flash STP1 when Run switch is in ON directly position when applying power see descriptions of C09 2 Direct start is possible when C09 000 1 If the inverter is set as external control mode F04
58. minal Output can be set to any of the above selections F27 is used to scale the output signal supplied to the externally connected analog device F26 005 PID Feedback The analog input to terminal AIN 0 10vdc or 4 20mA will be output from terminal FM as 0 10Vdc Note Due to hardware limits the max output voltage from FM terminal will be limited to 10V Keypad jog and preset frequency setting MFIT Notel Frequency selection will be made according to the setting of terminals S1 S4 amp AIN and also setting of parameters F11 F15 as required INote2 Selected preset frequency values should be programmed in parameters F28 F36 as required 1 F11 F15 002 004 Preset frequency Command 1 3 When run signal is applied and any of the selected multi function input terminals is ON the inverter will run at the preset frequency according to the table below 2 F11 F15 005 Jog Frequency Command External input terminal is set to Jog operation As it is on the inverter will run at Jog frequency Description Frequency range Factory default Preset frequency Hz 00 0 200 05 0 Preset frequency 2 Hz 00 0 200 05 0 Preset frequency 3 Hz 00 0 200 10 0 Preset frequency 4 Hz 00 0 200 20 0 Preset frequency 5 Hz 00 0 200 30 0 Preset frequency 6 Hz 00 0 200 40 0 Preset frequency 7 Hz 00 0 200 50 0 Preset frequency 8 Hz 00 0 200 60 0 Jog frequency Hz 00 0 200 05 0
59. mpt to modify 2 Modify them after stop parameters which can not be modified during Run see parameter list 1 E07 is in ranges of 1 Modify F32 F33 Parameter C27 C29or C28 C29 2 3 00 gt 3 01 setting error 2 F07S F08 1 Issue a control command 1 Issue the enabling command Modification of during communication while communicating parameter is not disabled 2 Set up parameters before allowed during 2 Modify C49 C53 during communicating communication communication 1 Incorrect cabling Check the hardware and 2 Incorrect settings of wiring Communication communication parameters 2 Check C49 C53 failure 3 Sum check error 4 Incorrect communication verification 1 Attempt to modify F00 2 Voltage and current detection circuits work abnormally Incorrect parameter settings Reset inverter Send for repair 1 Set C48 1 2 can not 1 Modify C48 connect with Copy Unit 2 Change Copy Unit Parameter set 2 COPY Unit failure 3 Copy the same inverter error Copy Unit 3 The voltage and capacity parameter for voltage and parameter of Copy Unit amp capacity then input the inverter are different failure Copy the parameter to Change Copy Unit Parameters do inverter to verify the The voltage and capacity not match parameter is not match parameter of Copy Unit are different 55 Chapter 5 Trouble shooting and maintenance 5 2 General functional troubleshooting e Is the power applied T
60. om keypad not effected by setting of F04 amp F05 F11 F15 014 Acceleration deceleration Disable When external control terminal ON the inverter will stop accelerating decelerating till the signal is released The motion is as following 414 Chapter 4 Software index Note Acceleration deceleration prohibit is unavailable as Run signal is OFF Output frequency F11 F15 015 Master Auxiliary speed switch 1 F05 001 when one of the parameters F11 F15 is set to 015 and multi function input terminal is OFF the frequency is set by the VR on the Keypad Master speed When multi function input terminal is ON the frequency is set by the analog signal on TM2 Auxiliary speed AIN 2 FO5 002 when one of the parameters F11 F15 is set to 015 and multi function input terminal is OFF the frequency is set by the analog signal on TM2 Master Auxiliary speed AIN While multi function input terminal is ON the frequency is set by the VR on the Keypad Auxiliary speed F11 F15 016 PID function Disable When input terminal is on PID functions set by C30 are disabled When it is off it enables the PID functions F15 017 Analog frequency signal input Terminal AIN Frequency reference can be set by 0 10Vdc or 4 20mA on terminal AIN as set by F16 and SW2 F15 018 PID Feedback signal input Terminal AIN PID feedback can be connected to AIN terminal 0 10Vdc 0 20mA or 2 10V 4 20mA as set by F16 and SW2 F16 AIN sign
61. on stall prevention level 050 200 C03 Deceleration stall prevention 000 Enable Stall prevention during deceleration 001 Disable Stall prevention during deceleration C04 Deceleration stall prevention level 050 200 C05 Run stall prevention 000 Enable Stall prevention in Run mode 001 Disable Stall prevention in Run mode C06 Run stall prevention level 050 200 C07 stall prevention time during run mode 000 according to F02 Deceleration 1 001 according to C08 C08 Stall prevention deceleration time 00 1 999s 1 When the Acceleration time is set too short the inverter could trip on Over Current OC If the time can not be increased then can use trip prevention a trip prevention level has to be programmed and when the inverter detects this level it holds the acceleration until the current is below the set level then it continues with acceleration 2 When the Deceleration time is set too short the inverter could trip on Over Voltage OV If the time can not be increased then can use trip prevention a trip prevention level has to be programmed and when the inverter detects this level it holds the deceleration until the voltage is below the set level then it continues with deceleration 3 The Inverter could trip Stall during run mode due to an impact load or sudden changes of the load Stall prevention in run mode will detect a programmed stall level C06 for a period of time C07 if th
62. or operation as motor deceleration Step5 Other settings As for other function please refer to 7300EV user manual Set acceleration time ssscccccssssccccscovcsscces P 4 9 Set deceleration time lt lt P 4 9 Set upper frequency limit P 4 12 Set lower frequency limit P 4 12 Set motor rated current P 4 30 Set control mode Vector V E P 4 26 7300EV user manual Content ARDIA a TT 29220297262004y1 40 eaters 1800010266614 cr nn Mio Chapter 0 Preface 464114212112i20680x24160624v2026066463v662165020s6ss0xoa3 U lt l 0 1 PROLACE 22220200024 s6be04169i234204 4944 6sva2x0 4sevessdsoxv4e vieawesseseeir Del 0 2 Product inspection os sssscaciocssuvseisesscis ves sh acevdisertasvivee sacl Chapter 1 Safety preCauf OnS lt lt lt lt lt 1 1 1 1 Operation precautions ccccccssccsscccsccssccccsccssccsssccsscosees l I 1 1 1 Before Power UD 6620640011604 0016966044401 ea einer eae el 1 1 2 D ring POW Ups ics vs 6 b v1 2046264 115 28600A1664459126664ssas 2 TAD BCfGEFE 0DETTUHODs0sixss1ci6 v64x 0x9600x09kscsesdpedvsisitxisevvkvtk Du 1 1 4 Leakage current announce ss 2 1 1 5 During operation 3 1 1 6 Useable environment cccccccccccccccccccccccccc
63. pply Noise filter Enclosure voltage capacity 1 110V P2 0 25 HP H standard l single phase Blank none N4 JP65 with water 2 220V P5 0 5 HP 3 three phase F built in 20 dust proof switch 4 440V O1 1 0 HP N4 IP65 without water 02 2 0 HP and dust proof switch 03 3 0 HP Blank IP20 2 1 Chapter 3 Environment 3 1Environment Chapter 3 Environment description and installation description and installation The environment will directly affect the proper operation and the life of the inverter so install the inverter in an environment complies with the following conditions Ambient temperature 1O0 C 50 C Avoid exposure to rain or moisture Avoid smoke and salinity Avoid dust bats and small metal pieces Avoid direct sunlight Avoid erosive liquid and gas Keep away from radiative and flammable materials Avoid electromagnetic interference soldering machine power machine Avoid vibration punching machine Add avoided a vibration proof pad if the situation can not be If several inverters are placed in the same control panel add extra heat dissipators to keep the temperature below 50 C Correct configuration Place the front side of the inverter onward and top upward to help heat dissipation Incorrect configuration 11 T3IIEY Installation direction 5 A Front view Air exchanging fan f Air exchanging fan Correct configur
64. r display SP1 Replace the control board Yes Input frequency command s the output frequency NO of the operating unit Replace the control board displayed YES NO Are there voltage outputs at T1 T2 and T3 output terminals Replace the control board NO s the control board working well after 2 YES eplacement Connect the motor to run Any abnormal values displayed Are output currents of each phase even The inverter faults The inverter s output is OK Perform detailed checks 5 9 Chapter 5 Trouble shooting and maintenance Troubleshooting for OV LV error display The inverter displays OV LV 1s the main circuit fuse intact Replace the main circuit board Apply the power Ko 1052002 Replace the control board code Input operation commands Input frequency commands 1s the output frequency of the operating unit displayed Replace the control board YES NO Are there outputs on output terminals T1 T2 and T3 Replace the control board Is the inverter YES working well after replacement YES YES Any abnormal output value NO NO Are currents of all phases even YES The inverter faults The inverter is OK Perform detailed checks 5 10 Chapter 5 Trouble shooting and maintenance The motor cannot run Can MCCB be NO appl
65. r group F11 F15 is set to 015 and multi function input terminal is OFF the frequency is set by analog signal auxiliary speed from TM2 If the multi function input terminal ON the frequency is set by VR on Keypad 3 Up Down terminal please refer to description of parameter group F11 F15 multi function input terminal 4 Priority of reading frequency command Jog gt preset frequency gt Keypad A Y or TM2 UP Down or communication F06 External control operation mode 000 Forward Stop Reverse Stop 001 Run Stop Forward Reverse 002 3 wire Run Stop 1 F06 is only available when When F04 001 external terminal 2 When both forward and reverse commands are ON it will be take into Stop Parameter F06 000 Control method is as following 1 NPN input signal 2 PNP input signal S1 Forward Stop S1 Forward Stop S2 Reverse Stop S2 Reverse Stop COM Common 24V Common Parameter F06 001 Control method is as following 1 NPN input signal 2 PNP input signal O S1 Run Stop T Q S1 Run Stop o S2 Forward Reverse o S2 Forward Reverse COM Common 24V Common Parameter F06 002 Control method is as following 1 NPN input signal 2 PNP input signal S1 Run S1 Run S2 Stop S2 Stop S3 Forward reverse S3 Forward Reverse COM Common 24V Common O Note In 3 wre control node terminal s S1 S3 are used therefore Paraneters F11
66. rmation mSec x 8 001 100 Refer to F17 F18 description The inverter reads A D average value every C45 x 8mS The user can set scan interval time according to noise in the operation environment Extend C45 if noise is a problem while the response speed will be slow F21 Multi function output RY1 000 In running 001 Frequency reached Preset target frequency F23 002 Frequency reached Preset output frequency level F22 F23 003 Frequency Detection gt F22 004 Frequency Detection lt F22 005 Fault output 006 Auto restart 007 Momentary power loss 008 Emergency Stop E S 009 Base Block b b 010 Motor overload protection 011 Inverter overload protection 012 retain 013 Power On 014 Communication error 015 Output current detection F22 Preset Output frequency reached 00 0 200Hz F23 Frequency detection range 00 0 30Hz F21 C46 001 reach frequency Target frequency F23 Heo operation simal Rely Won fun Ciperatian COMTE F A a Re ai Feqemy 0 gt yp ies Us Priquency detecte ommani Pb nF IHY output iequence Essen command 1 poo ep Frequency driscioa angl Fai I l Muauinetta otal poii PRCA Diegiant reas Pate Pho E4 than P 25 RELAY output gnal 417 Chapter 4 Software index F21 C46 002 Preset output Frequency F22 F23 reached No operation signal or command frequency
67. rnal insulation test should be performed against the main circuit of the 7300EV inverter only Use a high resistance DC 500V meter with insulating resistance higher than 5MQ Caution Do not perform this test against the control circuit LI L T1 U Power source ____ L2 7300EV T2 V L3 N T3 W Ground terminal DC 500V high resistance meter 514 Chapter 6 Peripherals Chapter 6 Peripherals Components 6 1 Input side AC reactor Model input side AC inductance Current A inductance mH 2P2 2P5 HI H3 201 HI H3 202 H1 H3 203 HI H3 JNEV XXX HXX 401 H3 2 5 8 4 402 H3 F 403 H3 F a S E 6 2 EMC filter The inverter adopts rapid switching components to improve the efficiency of the motor and to reduce the motor noise Using the EMC Filter allows the EMI Electromagnetic Interference and RFI Radio Frequency interference to be controlled within certain range EMC standard The inverter with filter can comply with EMC standard 89 336 EEC on electro magnetic interruption and radio interruption The inverters with filter have passed following test and comply with the specified standard EMI radio standard and EMS immunity standard EN 61800 3 1996 A11 2000 First Environment Unrestricted Distribution EN 61800 3 1996 A11 2000 First Environment Restricted Distribution G1 Filter selection IP2 HI 1085 132V 1P5 H1 1085 132V 101 H1 1085 132V 2P5 HI 1
68. rrect e Reduce the load e Minimize the variation of the load e Increase capacities of the inverter and the motor e Add an AC reactor at the power input side if using single phase Is the load too heavy power e Check wiring if using three phase power Is the setting of the highest output frequency correct Motor speed varies unusually 56 Chapter 5 Trouble shooting and maintenance 5 3 Troubleshooting Flowcharts 7300EV Series 7300EV INV faults Is failure fully understood Any symptoms YES of burnout and ec Symptoms other than burn out damage or fuse meltdown in e inverter burnt and damaged parts Abnormal signal Is the main circuit DM intact Replace DM gt YES Check according to displayed abnormal messages Is main loop 1 G B T normal N 2 Replace I G B T Visually check controller and driver boards YES Any abnormalities in appearances YES Replace abnormal board Apply the power Are NG indicators of the operating unit Replace the burst absorber ES NO Any abnormal display s the DC input voltage controllin the power correct Check terminals and wiring YES What s the message Any abndrmal display Is 5V control voltage correct Replace the driver board 3 abnormal values i F 54 YES Check 3 times abnorma
69. ry setting is Sensor less vector control a Motor rating frequency Sensor less vector control C22 000 b Max output frequency V f mode C22 001 a Set frequency Set frequency Acceleration time F0lx Deceleration time F02 x gt vector F45 rated frequency F45 rated frequency b Set frequency Set frequency Acceleration time FOI X Deceleration time F02 x gt V F C17 Max output frequency C17 Max output frequency F03 Motor rotating direction 000 Forward 001 Reverse Only when F04 000 inverter operation is controlled by keypad such parameter is available F04 Run signal 000 keypad 001 External Terminal 002 Communication Control 1 F04 000 inverter is controlled by keypad 2 F04 001 inverter is controlled by external terminal 3 F04 002 inverter is controlled by communication F05 Frequency signal 000 UP Down Key on keypad 001 VR on keypad 002 TM2 input signal 003 Multi function input terminal UP DOWN function 004 Frequency set by communication method When C47 1 Remote Keypad plugs it has the priority 1 F5 001 when one of parameter group F11 F15 is set to 015 and multi function input terminal is OFF the frequency is set by VR on Keypad If the multi function input terminal is ON the frequency is set by analog signal auxiliary speed from TM2 410 Chapter 4 Software index 2 F5 002 when one of paramete
70. s voltage to strengthen brake capacity as multi units parallel connect When brake is not enough as parallel connected add in braking unit to improve brake capacity 1 On the same power system permit bus parallel connection X 2 If want to parallel connection the other brand inverter or more large capacity inverter must be use MC with ee bus parallel connector can avoid inverter break 323 Chapter 4 Software index Chapter 4 Programming instructions amp Parameter list 4 1Keypad description 4 1 1 Keypad display and operation instruction FRE SET F10 001 inverter displays status Power ON DATA Display frequency in stop ane DATA Output voltage ENT an pata DC voltage 2 _ gt P VALUE Output current STOP Blink output frequency in run DATA ENT vant PID Feedback 1 Display flashes with set frequency in stop mode but it is static in run mode 2 The frequency can be set during both stop and run 41 Chapter 4 Software index Remote Local change function Local mode Run command only RUN STOP pad on the keypad can control and Run parameter F04 don t care Frequency command When C41 000 only UP DOWN pad on the keypad can control and F05 setting have no relationship When C41 001 only VR on the keypad can control and F05 setting have no relationship e Remote mode Run command from Run parameter
71. t 017 Analog frequency signal input terminal AIN 1018 PID feedback signal terminal AIN 1 S1 AIN on TM2 are multi function input terminals which can be set above 19 functions 2 F11 F15 function description F11 F15 000 001 Forward Reverse Forward command ON means inverter running forward While OFF the inverter stops F11 factory default is forward command Reverse command ON means inverter running reverse While OFF the inverter stops F12 factory default is reverse command If forward reverse command are ON at the same time it is considered as Stop F11 F15 002 004 Preset Speed Command 1 3 When run signal is applied and the selected external multi function input terminal is on the inverter will run at one of 8 preset speeds which are controlled by the status of the terminals The corresponding speeds are as that programmed in parameters F28 to F36 as shown in the table below F11 F15 005 Jog Frequency Command When run signal is applied and the selected external multi function input terminal is on and set to Jog speed the inverter will run according to F36 Priority of the frequency Jog gt preset speed F11 15 Preset Speed Preset Speed Preset Speed Jog Frequency Output Command 3 Command 2 Command 1 Command frequency Set value 004 Set value 003 Set value 002 Set value 005 set value X X X 1 F36 0 0 0 0 F28 0 0 1 0 F29 0 1 0 0 F30 0 1 1 0 F31 1 0 0 0 F32 1 0
72. th Braking Unit and brake m resistor to brake Inverter output L2 T1 T2 T3 Grounding terminal 2 points Brake units are required for applications where a load with high inertia needs to be stopped rapidly Use a correctly rated braking unit and resistor to dissipate the energy generated by the load while stopping Otherwise inverter will trip on overvoltage 3 17 Chapter 3 Environment description and installation Control signal terminals block description 123 4 5 6 7 8 9 10 11 12 DE OO 01010 00 00 0 00 Du un un D 8s ma 2868 S55 RA Rated contact capacity Multi functional output terminal Normally open contact 250VAC 10A Contact description refer to F21 10V Supply for external potentiometer for speed reference Analog frequency signal input terminal or multi function input terminal S7 high level upper than 8V low level lower than 2V adapt to PNP refer to F15 description PNP SOURCE input S1 S4 S5 S6 S7 common terminal please set SW1 to 24V PNP and connect option card power NPN SINK input S1 S4 S5 S6 common terminal please set SW1 to NPN and analog input connect option card power output signal common terminal Multi function analog output terminal terminal refer to F26description output signal DC 0 10V Description Multi function input terminal refer to F11 F14 description 3 18 Chapter 3 Environment description and installation
73. the mechanical system 7300EV Faults NO re output voltages GER eu E 7 503 TA HTD balanced YES within 3 of rated output voltage YES Is the load floating NO ibration degree in Large transmission parts such as gears Small 5 12 Chapter 5 Trouble shooting and maintenance 5 4 Routine and periodic checks To ensure stable and safe operations check and maintain the inverter regularly and periodically The table below lists the items to be check to ensure stable and safe operations Check these items 5 minutes after the Charge indicator goes out to prevent service persons from being hurt by residual electric power Checking Items Details period Methods Criteria Remedies Confirm the temperature Measure with Temperature 10 and humidity around the thermometer and 50 C Circumstances machine Humidity Below 95 Improve the around the circumstances machine Installation and es grounding of Is the grounding resistance Measure the TH X H I Delow correct resistance with the Ground Resistor 400V_ series below grounding 10Q Is the voltage of the main Measure the circuit correct voltage with a multi tester Are secure parts loose RE a e terminat basg ne os a No abnormalities SUP or send Vack damaged SEA co for repair eee Voltage must conform with the specifications Iniprovesnput voliage Obvious rust stains Deformed or crooked ES V
74. urn the power OFF and then ON again e Make sure the power voltage is correct Is power applied to L1 L2 and L3 N terminals is the charging indicator lit e Make sure screws are secured firmly Are there voltage outputs in T1 T2 and Turn the power OFF and then ON T3 terminals again Motor can not Is the motor mechanically overloaded Braue K Tea to nctne motot T running Are there any abnormalities in the i 2 Te VENEL See error descriptions to check wiring Is forward or reverse running command and correct if necessary e Is analog frequency input signal wiring correct e Is voltage of frequency input correct Is operation mode setting correct Operate openingns throug ine digital panel Is there an analog input signal Are wiring for output terminals T1 T2 Motor runs jand T3 correct terminals of the motor signals correct necessary Are wiring for output terminals T1 T2 Motor runs jand T3 correct necessary inversely The motor speed can not vary e Check the operation mode setting Is the setti f fi d s the setting of frequency comman of the operator source correct Is the load too heavy FREE Elo Is the setting of operation mode correct Confirm the motor s specifications e Confirm the gear ratio i speed too high Are specifications of the motor poles Confirm the highest output or too low voltage correct frequency Is the gear ratio co
75. verter C49 is set to 001 254 1 to many control PC or PLC or other controllers control several inverters as much as 254 inverters with C49 set as 001 254 When the communication address 000 the inverter is controlled by communication regardless of the C49 2 RS 232communication requires RS232 port 1 to 1 control PC or PLC or controller controls one inverter C49 is set to 001 254 O Note a The BAUD RATE C50 and communication format C51 C52 C53 of PC or PLC or other controller and inverter should be the same b The inverter will validate the modified parameters after the parameters modified by PC c Communication protocol refer to 7300EV communication protocol description d Parameter C49 C53 can t be change under communication mode C54 C55 Communication error detection time Communication error operation selection 1 Time out detection time 00 0 25 5sec setting 00 0 sec disable time out function Default 00 0sec Cannot be modified during communication 2 Time out operation selection 000 Deceleration to stop F02 Deceleration time 1 001 Free run to stop 002 Deceleration to stop C12 Deceleration time 2 003 Continue operating Default 000 Cannot be modified during communication 3 Chapter 4 Software index C54 C55 Communication error parameter timing pattern Master G G77 22 _ _ T3 gt C54 Slaver GO D 2 EV Tx TI T2 Te F21 014 C46 014 ey CPA 0
76. vided to disconnect the drive from power in the event that a component fails in the drive s power circuitry The drive s electronic protection circuitry is designed to clear drive output short circuits and ground faults without blowing the drive input fuses Below table shows the 7300EV input fuse ratings To protect the inverter most effectively use fuses with current limit function RK5 C T TYPE FUSE FOR 7300EV 110V class 1 Output AMPS A FUSE Rating A FUSE Rairp A Ce os nr TT T DR RS ee ie En Pa Pa GL nn en ee 220V class 1 Output AMPS A FUSE RaindA FUSE Rating A OR RE RC UN Se SO DR c c i E Ro 5 EUR Ms NE E E NC RE On EE T E e nn 220V class 30 JNEV HP KVA 100 CONT Max kk5 Max CC or T A FUSE ng A FUSE ng A 2P2 H3 0 25 02 So 201 H3 202 H3 aeta e A ea iee CO EN RE 440V class 30 JNEV HP KW KVA RAGE Max kk5 Max CC or A Output AMPS A FUSE a HE FUSE ee am a psa Ee eel a im ie BS ee iO ee ee l a 9 Fuse ratings are based upon 25W fuses for 120V inverters and 25W fuses for 240V inverters and 600V for 460V inverters Chapter 3 Environment description and installation 3 3 2 Suitable MC MCCB Fuse and wire specification MCCB MC Fuse TECO warranty and replacement service will not apply under following condition 1 MCCB or fuse is not installed or unsuitably installed or installed with over capacity which has resulte
77. y and operation instrucfion 4 1 4 1 2 Operation instruction of the keypad 4 1 4 2 Parameter function St cscs c626x2652asx 645415659664066651046 s61 u04 4 3 4 3 Parameter function description 4 0 Chapter 5 Trouble shooting and mainfenance 5 1 5 1 Trouble indication and remedy s s 5 1 5 1 1 Fault Error display and DiagnosfiCS 5 1 5 1 2 Set up amp Interface Errors cas c0 14001616416 60454244485 330644 06x 5 4 5 1 3 Keypad operation error descripfion 5 5 5 2 General functional troubleshoof ng ssss 5 6 5 3 Troubleshooting flowcharts 7300EV S ries 5 7 5 4 Routine and periodic cheCkks se e5 5 s2 lt lt 5 ssss 5 13 5 5 Maintenance and nspecCf On se s lt se s 5 14 Chapter 6 peripherals componenfs lt lt 6 1 6 1 Input side AC reaCfOF sec cm S0 1n 1 1 1 n8 6 1 62 EMC HER unes 1x626600349326968660440933 056064335403 f6952ecessgssavsbtdidat 6 1 6 3 Option Cardin amet animes 6 6 6 3 1 RS 485 option CH v00 0002101 60601661 141665 65224464 642456656

7300EV Manual

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