Ultrastab Saturn manual
Contents
1. It is submitted to you in confidence that it will not be disclosed or transmitted to others without Danfysik s authorization TOLERANCE 0 1 SURFACE TREATMENT RoHS compliant MATERIAL SCALE 1 4 MACHINING 7 DRAWN BY SFH STH 5000 62 Dimensions Ultrastab Saturn 8 CUSTOMER Danfysik PROJECT NO Ultrastab Satur REVISION SHEET 1 of 1 FILE 89417 idw DATE 01 09 2006 SIZE A4 H B C D E F G J TOLERANCE 0 1 SURFACE TREATMENT ROHS compliant SCALE 1 5 MACHINI NG STH 5000 140 Dimensions Ultrastab Saturn CUSTOMER Customer FIRST ANGLE PROJECTION IMPORTANT This document contains information which is the proporty of Danfysik A S Denmark It is submitted to you in confidence that it will not be disclosed or transmitted to others without Danfysik s authorization MATERIAL 7 PROJECT NO Ultrastab Satur REVISION SHEET 1 of 1 FILE 89416 idw D E F G DATE 01 09 2006 SIZE A4 H J2. a standard ULTRASTAB SATURN there are 4 jumpers Additionally there are 2 jumpers more in a unit with a burden module installed The locations of the jumpers are shown below t zz ro000t eon 4 s 9rB8801B8 OU Hed b rahe BM M Za Ney Re Gruu Ki het d s A GT tt hee TE IP Ce KI ap S e lt E r S D ee e wesen ae Se Qe a Om r LEA KA ke 15 Fe DANFYSIK Motherboard Jumper 1 Current Burden out Located to the left on the motherboard This is a 3 by 2 pin jumper and is used to choose between current output no burden module installed or voltage output burden module installed Default setting 1 LL AL A mn P 4 ICE JE a E 5 LJ 3 i Function ae ae Burden Burden module module installed Default setting installed Reversed phase Motherboard Jumper 2 Sweep test Located at the rightmost corner of the motherboard This is a 4 pin jumper and is used to test the sweep function This is done by shorting pin 3 and 4 The sweep signal can then be monitored on pin 1 and 2 Default setting Open Transducer electronic Jumper 1 Sync source selector Located to the left on the electronic board This is a 4 pin jumper and is used to define whether the unit s clock source is taken from its own internal clock or from the SYNC IN connector on the rear of the unit Default setting 2 od E
3. against the enclosed packing list and the list of standard delivery below DANFYSIK A S will not be responsible for any shortages unless notified immediately ULTRASTAB SATURN Standard Delivery 1 x Saturn Electronics 1 x Saturn Transducer Head STH 1 x Programming plug 1 x Connection cable with plugs from the Saturn to the transducer head 1 x Mating cable plug for ANALOG OUTPUT Mating cable plug for INTERLOCK AC power cord Manual Certificate of calibration Only when delivered with a Voltage output If rating was not specified when ordering following programming plug will be delivered 600 A type 1x 600A 2000 A type 1 x 2000 A 5000 A types 1 x 5000 A 3 2 Instructions for unpacking The ULTRASTAB SATURN is shipped in a cardboard carton If the equipment is damaged in any way a claim should be filed with the shipping agent and a full report of the damage should be forwarded to Danfysik A S or our local agent representative immediately Upon receipt of this report you will be issued instructions for the repair replacement or return shipment Please include the Model No Type No Serial No and Order No for the ULTRASTAB SATURN on any communication with DANFYSIK or our representative Fe DANFYSIK 4 Introduction 4 1 Main Features The ULTRASTAB SATURN is a high precision current measuring device based on the Flux gate principle It can measure current in both the DC and AC
4. part no 89254 to the ULTRASTAB SATURN The connection is made using the transducer head cable type A DF part no 89222 This is a 2 5M long non halogen cable with a DSUB15 Male connector in each end 7 4 Transducer head B connector The transducer head B connector is used to connect the STH 2000 STH 5000 62 or STH 5000 140 transducer head DF part no 89247 89248 89249 to the ULTRASTAB SATURN The connection is made using the transducer head cable type B DF part no 89222 This is a 2 5M long non halogen cable with an Amphenol C16 3 Male connector in each end 7 5 Sync In The Sync In connector is used to input and external synchronization signal from another ULTRASTAB SATURN This connector is a standard 8 ways modular jack connector RJ45 and accepts standard network cables Cables may be straight or cross over cables as the ULTRASTAB SATURN only use connections which are common for both cable types 19 Fe DANFYSIK 7 6 Sync Out The Sync out connector is used to send out a synchronization signal to another UL7RASTAB SATURN This connector is a standard 8 ways modular jack connector RJ45 and accepts standard network cables Cables may be straight or cross over cables as the ULTRASTAB SATURN only use connections which are common for both cable types 20 Pe DANFYSIK 8 Operating instructions Switching on power A Warning Before switching on the power make sure that there is no current running through the tr
5. the transducer heads STH 600 Use the mounting bracket no 88262 to mount the 600A transducer head It may be installed in any direction STH 2000 The 2000A transducer head must be installed using two M8 screws The head may be mounted in any direction Please observe that the length of the screws may not exceed the length D shown in the drawing below To calculate the maximum length of the mounting screw measure the thickness of the mounting substrate C and add the length A B which is 10mm 15mm Max Screw length D 10 15 C mm Transducer core Mounting plate Mounting substrate Mounting screw 12 Fe DANFYSIK A WARNING Using too long screws may cause harm to the inner parts of the transducerhead and lead to malfunction STH 5000A 62 and STH 5000 140 transducer heads is mounted using four M10 screws inserted into the holes on the brackets The heads can be installed in any directions 5 3 Installation 1 Check that the mains voltage and frequency matches to the local requirements If not the proper voltage on the selector wheel 100 115 230 Volt AC must be selected to match the line voltage before switching the instrument on 2 Establish the Ground connection according to the local authority regulations and the requirements of the equipment 3 Mount the provided connection cable between the ULTRASTAB Saturn and the Transducer Head Please note that only one transducer head may be con
6. unit is master or part of a daisy chain in a multichannel system Status Interlock signals output Transducer head A Connection to the STH600 head using cable 89222 Transducer head B Connection to the 2000A and 5000A head using cable 89221 Analogue out Port for connection to Digital multimeters and other equipment Le E 4 Transducer heads All transducer heads contains 2 connectors A connector for connecting the transducer head with the transducer head cable and a connector for the programming plug The programming plug connector is a DSUB 25 Male connector on all transducer heads while the connector for the transducer head cable is a DSUB15 Male connector on the STH600 head and a Amphenol C16 3 Female connector on the STH2000 STH5000 62 and STH5000 140 10 FPS DANFYSIK STH600 STH2000 STH5000 62 S TH5000 140 Gis Transducerhead cable Sees Pe PRP RRR SS Programming plug PSO FRET ECR EE Loe ee ee 11 Fe DANFYSIK 5 Installation 5 1 Mounting requirements The ULTRASTAB SATURN can be mounted in either a rack based system or as a stand alone unit using the supplied rubber feet s A warning The unit must be mounted horizontally To ensure proper cooling the heat sink on the left and the air inlet on the right side of the unit must be keept free Failure to do this may result in improper cooling of the system wich may lead to malfunction of the unit 5 2 Mounting requirements for
7. AB SATURN there are 7 LED S for indication of system status warning and error POWER This LED is lit Blue when the ULTRASTAB SATURN is on STATUS This LED is lit Green when the status of the unit is OK Ip LOW This LED is lit Yellow when the current passing through the transducer head is below 5 o of the programmed maximum current 600A This LED is lit yellow when a 600A transducer head is connected to the ULTRASTAB SATURN 2000A This LED is lit yellow when a 2000A transducer head is connected to the ULTRASTAB SATURN 5000A This LED is lit yellow when a 5000A transducer head is connected to the ULTRASTAB SATURN OVERLOAD This LED is lit red when the current passing through the transducer head exceeds 10 of the maximum current for the transducer head including programming 4 3 Rear a ie DANFYSIK nm A All connectors on the ULTRASTAB SATURN are placed on rear of the unit Fe DANFYSIK 1 IEC power inlet and voltage selector This connector accepts a standard IEC power cord supplied The voltages can be changed using the voltages selector code wheel in order to match local voltages Furthermore the unit s two mains fuses are located in the IEC power inlet To change the fuses see 1 5 Punch out plate This plate is for future expansion or customization ER Sync in Synchronization input when slaved to another ULTRASTAB SATURN in a multichannel system 4 Sync out Synchronization out when the
8. C eee 3 Configuration E d 1 ft Function No ae source Internal clock External clock Master Slave Default setting Transducer electronic Jumper Located to the right behind the 9 pole weidmuller connector ORANGE This is a 2 pin jumper This jumper must always be shorted on the ULTRASTAB SATURN and must always remain open 16 Pe DANFYSIK Default setting Shorted Transducer electronic Jumper 3 Saturation fault mode selector Located to the right on the electronics board This 3 pin jumper is used to select which action the ULTRASTAB SATURN must take if the transducer head is saturated In mode 2 the unit will automatically begin to sweep in order to lock on to the current again In mode 3 the ULTRASTAB SATURN will shut down the measuring circuit and wait until the current through the transducer head is near zero Then the measuring will begin again This mode is useful in systems where the ULTRASTAB SATURN is part of a feedback line a E Configuration 3 i 3 I 3 E 2 E a 2 1E 1 IW Function Not used Sweep mode Measuring Default setting disable mode Default setting 2 Burden module Jumper 1 High Located behind the 4 pole wiedmuller connector Orange on the burden module This is a 2 pin jumper When shorted the signals high sense and high out is shorted Default setting Open Burden module Jumpe
9. E mail trans vsnl com JAPAN TOYO DENGENKIKI CO LTD 2306 Nippa cho Kouhoku ku Yokohama City Kanagawa pre 223 0057 JAPAN Phone No 81 0 45 543 1002 Fax No 81 0 45 546 1479 E mail k amemiya toyodengenkiki co jp Korea Hanmac Corporation SK Bldg 1001 16 4 Sungsu 1Ga 2 Dong Sungdong Gu Seoul KOREA Phone No 82 2 467 7447 Fax No 82 2 467 6816 E mail hanmac hanmacco com www hanmacco com 32 Pe DANFYSIK ions icat Specif Appendix C T SOU OSTA WIM Z6 X OSE X OSE ObT VO00S d L BYZT Dier Dit Spo ObT 9 YUM Sou 069 YM Spo 979 IM WW 79 X 062 X 062 ww O6 X OOZ X SOT WLU 69 X 86 X ZZT Dr WWT E X 68 XESb JUNOW Den SLT SOU OSTA UWIAA Z6 X OSE X OSE ObT Y000S d L ACT SOU OPT YIM ww Z9 X OSC X OST SOU 062 YI UN 0S 002 X SOT Dit SOU 979 YIM WU 69 X 86X Ze PG WU TLE X 68 X E87 JUNG REA JuIeM pue uolsuawip speay Jeonpsued 45am pue uolsuawp s21u0 me ez ES G GES e paepues bua spe Dusel x Jeyaweip adeys Japu ag ee es a g l WLU 072 X OZZ WLU OST X OSTA dads Dupau UIUIM q o uoz Sau Jeqsng Jamod jueuns Addns sabeqjoa Addns VA 00T VA 0S VA 0S VA 00T VA 0S VA 0S ZH 09 06 O0T OVA OEZ STT 00T ZH 09 0S 0T OVA OEZ STT 00T Jo SS 0 Jo SS 0 spe y Buuunsealy Jo OF OT Jo Or OF S91001199 dus Bueiedg SX IY ANS SWA OW ANS po dr 40 6 gt dr Jo 6 gt d
10. I Jo 6 gt OI Jo gt dr Jo 6 gt dr 40 6 gt 95 0 JEUBIS jews gp ZH 0S 0 ZH 00 0 ZH 00S 0 ZH 0S 0 ZH 00 0 ZH 00S 0 ypimpueg o Sn VO lt __ Sn yor lt __sn vos lt s SN VOT lt SIN SIN T 0 9 PEMOIY SWH ZHNOOT 34 Jopnpuo urew 0 pel 2SION ZH0S 3q ZH OT 20 zH OT 20 SW esou ndan y uow wu y uow fu uou SUD SA yuq Do uudd 9 0 gt D0 wudd 9 0 gt Do wdd 9 0 gt Do udd g o gt Jo udd 50 gt Do widd 0 ainjeeduue SA YUQ pehudd z gt fpe wdd z gt fpe uidd z gt fpe uidd z gt pehudd z gt fpejudd z gt jentuy uuouu ui uuouu fuu uou uudc awl SA Jo udd z Jo udd gt Jo udd T gt dUS SA Alliges one1 Buunseayy wpe Ditz t dg ae uddr gt vous Auen wee EE e A O S SS WEE WEE Sy ST 0 0007 ST 0 005 ST 0 005 ST 0 000T ST 0 006 ST 0 006 neg Aloedeo peopieag ST ST ST TST STI SEI LR men DEI DEI Pe indyno Xew SUE JNANO UON E OR 22 VO Jo sens ul ajqewuwueibald udy uano jeuluoy Lu NYNLYS SVLSYALIN SNOLLVOIEIDAdS NYNLVS 4VLSYALIN MISAINVO C 33 Rear view TOLERANCE 0 1 SURFACE TREATMENT RoHS compliant SCALE 1 10 MACHINING Ultrastab Saturn Dimensions CO IMPORTANT This document contains information which is the proporty of Danfysik A S Denmark It is submitted to you in confidence that it will not be disclosed or
11. Pel DANFYSIK Ultrastab Saturn Current Transducer User Manual ii j EPT HFA Distributed by GMW Associates 955 Industrial Road San Carlos CA 94070 USA Tel 650 802 8292 Fax 650 802 8298 Email sales gmw com Website http www gmw com Manufactured by Danfysik A S Mollehaven 31 DK 4040 Jyllinge Denmark Tel 45 46 76 81 50 Fax 45 46 73 15 51 Email danfysik danfysik dk GM 955 Industrial Road San Carlos CA 94070 Tel 650 802 8292 Fax 650 802 8298 Email sales gmw com Web site http www gmw com Fe DANFYSIK Table of contents 1 Safety ce 4 1 1 Usage precautions and recommendations 4 1 2 Terms and symbols 0 eee cccessscceesesecessssscesesecesssecessseceseseceeseees 4 13 Use le KT 4 1 4 AC Power INDUC EE 4 1 5 Grounding EE 5 LO 2 SE 5 2 OO a ee RT rte ee eee eee 6 3 Receiving and UNPACKING cee iii 7 3 1 Receiving the Goods rss 7 3 2 Instructions for UNPACKING 2 0 0 0 cece cceeeseceesssecsssssccsssssesesssseeseeeeess 7 d Introguchon 8 wd b BL get rn en E E 8 Re eens 9 4 4 Transducer heads issus 10 BUSOU set a a eect ceca 12 5 1 Mounting requirements 0 0 cece cccccessscecceeeessseeeceeeesssseeeceeeessseeeeeeensaes 12 5 2 Mounting requirements for the transducer beades 12 D TES CAO era 13 5 4 Grounding the transducer heads cece ccceccessccesseceessecesssesessseeeees 14 SUDE a a a ee ile 14 OL JUMP SCINS a a a one 15 SE gie EE 18 7 1 Analog
12. SUB9 Male contains the following signals 8 ZERO_off 18 Fe DANFYSIK Pin 1 Normal operation On NO_on When the unit are in normal operation mode this pin is connected to the NO_cm Pin 2 Normal operation off NO_off When the unit isn t in normal operation mode this pin is connected to the NO_cm Pin 3 Zero current common pin ZERO_cm This pin is connected to either ZERO_on or ZERO_off depending on the unit s status Pin 4 Overload warning On OLW_on This pin is connected to the OLW_cm when the current through the transducer head exceeds 10 of the maximum programmed current PIN 5 Overload warning Off OLW_off This pin is connected to the OLW_cm when the unit is in normal mode and the current through the transducer head is within the measurement area Pin 6 Normal operation common pin NO_cm This pin is connected to either NO_on or NO oft depending on the unit s status Pin 7 Zero current on ZERO_on This pin is connected to ZERO_cm when the current through the transducer head is below 5 o of the programmed current Pin 8 Zero current off ZERO_off this pin is connected to the ZERO_cm when the current through the transducer head is above 5 o of the programmed current Pin 9 Overload warning common pin OLW_cm This pin is connected to either OLW_on or OLW_off depending on the unit s status 7 3 Transducer head A connector The transducer head A connector is used to connect the STH 600 transducer head DF
13. ULTRASTAB SATURN electronic unit STH 600 600A transducer head STH 2000 2000A transducer head STH 5000 62 5000A transducer head 62mm centre hole STH5000 140 5000A transducer head 140mm centre hole 1A VOM module For STH 600 STH 2000 2A VOM module For STH 5000 62 STH 5000 140 STH 600 mounting bracket Transducer head cable for STH 600 2 5M Transducer head cable for STH 2000 STH 5000 62 STH 5000 140 2 5M Output cable type A 1 5M Output cable type B 1 5M Output cable type C 1 5M 40A 125A Programming plug for STH 600 STH 2000 60A 250A Programming plug for STH 600 STH 2000 80A 250A Programming plug for STH 600 STH 2000 100A 375A Programming plug for STH 600 STH 2000 120A 375A Programming plug for STH 600 STH 2000 140A 500A Programming plug for STH 600 STH 2000 160A 500A Programming plug for STH 600 STH 2000 180A 625A Programming plug for STH 600 STH 2000 200A 625A Programming plug for STH 600 STH 2000 220A 750A Programming plug for STH 600 STH 2000 240A 750A Programming plug for STH 600 STH 2000 260A 875A Programming plug for STH 600 STH 2000 280A 875A Programming plug for STH 600 STH 2000 300A 1000A Programming plug for STH 600 STH 2000 320A 1000A Programming plug for STH 600 STH 2000 340A 1125A Programming plug for STH 600 STH 2000 360A 1125A Programming plug for STH 600 STH 2000 380A 1250A Programming plug for STH 600 STH 2000 400A 1250A Programming plug for STH 600 STH 2000 420A 1375A Programming p
14. UT Connection Ultrastab Satum SYNCIN Analog Out Jumper setting Slave Tdi SYNC OUT Connection Multichannel logger or DVM 23 eR Phase 1 os eR Phase 3 Fe DANFYSIK 9 Theory of operation 9 1 Basic principle of ULTRASTAB current transducers The ULTRASTAB current transducers is delivered in a program covering a potential free measurements of currents from DC to 500 kHz ranging from 40 A to 25 kA The precision current transducers are using a zero flux principle controlling a compensation current which counterbalance the ampere turns generated of the primary current Due to a balanced zero detector principle the output noise level is by nature very low and a resolution in the order of 2 x 10 8 is achieved The figure below shows a block diagram of the zero flux transducer principle AC Error Signal Ip L3 Compensation Current L2 Core3 L1 Core2 Core1 Zero Flux Detector JeUBIS 10113 OG 24 Fe DANFYSIK The transducer head core 1 is the basic body structure The cores 2 and 3 are flux detector cores coupled to the electronics zero flux detector circuitry by means of the coils L1 and L2 L1 and L2 are coupled in parallel or serial depending of model with opposite phase to reduce the unwanted flux generated in Corel With a primary current Ip flowing through L4 a magnetic flux will be generated in the body structure and detected by the detector cores An error si
15. al environment This equipment generates uses and can radiate radio frequency enrgy and if not installed and used in accordence with the instruction manual may cause harmful interference in which case the user will be required to correct the interference at his own expense Pe DANFYSIK 1 Safety 1 1 Usage precautions and recommendations The following precautions are recommended to insure your safety and to provide the best conditions of this instrument If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired 1 2 Terms and symbols These terms and symbols may appear in this manual or on the product WARNING warning statements identify condition or practices that could result in injury or loss of life A CAUTION Caution statement indentify conditions or practices that could result in damage to the product A DANGER High Voltages Protective Conductor Terminal 1 3 Use and wear A Caution Do not place any heavy object on the instrument Avoid severe impacts or rough handling that could damage the instrument Use electrostatic discharge precautions while handling and making connections to the instrument Do not place wires into the connectors of the instrument only mating connectors and adapters Do not block or obstruct the ventilation opening on the side panels and over the heat sink 1 4 AC Power input Cautio
16. ansducer head Note The disconnecting device on this equipment is the mains plug To disconnect the unit unplug the mains plug at the power inlet Before powering up the ULTRASTAB SATURN make sure all jumper settings are correct and that all connections are pushed fully home and secured properly Check that the voltage selector is set to match the local voltage supply and that the earth connection is correct according to local law and regulation When everything is connected according to above plug in the power cord connector The ULTRASTAB SATURN will now runs through its power up sequence After a few seconds the unit is ready and the status of the unit can be seen on the front panel LED s The power status IPLOW and one of the transducer head LED s should now light up Now switch the current through the transducer head on The IpLOW LED should turn off and the unit is running 8 2 Connecting the ULTRASTAB SATURN to an external burden resistor When using the UL7RASTAB SATURN in current mode use the following connection to connect the unit to an external burden resistor This diagram is equal to the UL7RASTAB SATURN output cable type C no 89387 TWISTED PAIR Ext_curr Gm WW 21 Fe DANFYSIK 8 3 Connecting the ULTRASTAB SATURN to a DVM or high impedance amplifier When connecting the ULTRASTAB SATURN to a DVM or high impedance load in voltage mode the following connections must be used Thi
17. domain The instrument can be configured in a variety of ways to suit the user s demands Amongst the Ultrastabs main features are Current or voltages output Programmable current range from 0 5000A Status signals for interfacing with other equipment Synchronization option in multichannel setup The ULTRASTAB SATURN can be used either with or without an internally mounted burden module With a burden module installed the unit will produce a signal of 10V Without the burden module a signal of 1A or 2A depending on the transducer head will be produced The current to be measured can be between 0 5000A depending on the transducer head A selection of 4 different transducer heads is available 600A transducer head programmable in steps of 20A 2000A transducer head programmable in steps of 125A 5000A transducer head programmable in steps of 250A 5000A transducer head with wide body hole programmable in steps of 250A To program the current range of the transducer head a programming plug is used This plug sets the ratio between the current measured and the output signal of the ULTRASTAB SATURN E g A 600A transducer head programmed with a 300A programming plug will produce an output signal of 10V or 1A when the current through the head is 300A Pe DANFYSIK 4 2 Front SLT RASTAG SATURN K a e T mid ZS if Ka ed a E r ie Le op Ci NB DANFTSIN KL On the front of the ULTRAST
18. gnal will be generated controlling the amplifier A1 to drive a current through the compensation winding L3 When counterbalance is obtained i e zero flux is reestablished the compensation current multiplied with the number of turns in L3 is a true expression of the primary current Ip The zero flux detector circuitry operates from true DC to about 1Hz For higher frequencies the AC pick up winding L5 performs a feed back error signal which via the amplifier A2 widens the active bandwidth of the transducer up to more than 10 kHz Above 10 KHz the DCCT operates as a passive current transformer with it s 3dB limit variation from 300 KHz to 1 MHz depending on size and construction of the DCCT 25 Fe DANFYSIK 10 Maintenance The ULTRASTAB SATURN does not require any maintenance under normal operation in the version with a current output ULTRASTAB SATURN with voltage output requires yearly or biyearly calibration If the unit needs service please contact Danfysik A S or our local sales representative 26 Fe DANFYSIK 11 Parts and accessories 81089200 81089254 81089247 81089248 81089248 81088846 81088851 81088262 81089222 81089221 65893740 65893820 65893870 81089259 81089260 81089261 81089262 81089263 81089264 81089265 81089266 81089267 81089268 81089269 81089270 81089271 81089272 81089273 81089274 81089275 81089276 81089277 81089278 81089279 81089280 81089281 81089282 81089283
19. hone No 45 46 79 00 00 Fax No 45 46 79 00 01 E mail sales danfysik dk WWW danfysik dk DISTRIBUTORS EUROPE Belgium AllianTech S A S 12 rue Traversi re 92230 Gennevilliers FRANCE Phone No 33 1 47 90 77 77 Fax No 33 1 47 33 32 20 E mail information alliantech com France AllianTech S A S 12 rue Traversi re 92230 Gennevilliers FRANCE Phone No 33 1 47 90 77 77 Fax No 33 1 47 33 32 20 E mail information alliantech com Germany Signaltec GmbH Dr Carlo Schmid StraBe 112 D 90491 Nurnberg Phone No 49 911 5971 919 Fax No 49 911 5971 920 E mail info signaltec com www signaltec com 30 Fe DANFYSIK Slovakia LT IMPORT s r o Letna 45 041 95 Kosice SLOVAK REPUBLIC Phone No 421 55 6331924 Fax No 421 55 6331924 E mail Itimport kbc sk NORTH AMERICA USA GMW ASSOCIATES 955 Industrial Road San Carlos CA 94070 P O Box 2578 Redwood City CA 94064 Phone No 1 650 802 8292 Fax No 1 650 802 8298 E mail sales gmw com www gmw com ASIA CHINA Clover Technology Group Inc No 56A South Street Zhong Guan Cun Fang Yuan Mansion Suite B 0201 Beijing 100044 CHINA Phone No 86 10 88026823 Fax No 86 10 88026856 E mail gianlg clovertek com 31 Fe DANFYSIK INDIA TRANSACT INDIA CORPORATION 5 1A Grants Building Arthur Bunder Road Colaba Mumbai 400 005 Phone No 91 22 563 64 866 Fax No 91 22 228 52 326
20. lug for STH 600 STH 2000 440A 1375A Programming plug for STH 600 STH 2000 460A 1500A Programming plug for STH 600 STH 2000 480A 1500A Programming plug for STH 600 STH 2000 500A 1625A Programming plug for STH 600 STH 2000 520A 1625A Programming plug for STH 600 STH 2000 24 81089284 81089285 81089286 81089287 81089288 81089289 81089290 81089291 81089292 81089293 81089294 81089295 81089296 81089297 81089298 81089299 Fe DANFYSIK 540A 1750A Programming plug for STH 600 STH 2000 560A 1750A Programming plug for STH 600 STH 2000 580A 1875A Programming plug for STH 600 STH 2000 600A 1875A Programming plug for STH 600 STH 2000 620A 2000A Programming plug for STH 600 STH 2000 2500A Programming plug for STH 5000 62 STH 5000 140 2750A Programming plug for STH 5000 62 STH 5000 140 3000A Programming plug for STH 5000 62 STH 5000 140 3250A Programming plug for STH 5000 62 STH 5000 140 3500A Programming plug for STH 5000 62 STH 5000 140 3750A Programming plug for STH 5000 62 STH 5000 140 4000A Programming plug for STH 5000 62 STH 5000 140 4250A Programming plug for STH 5000 62 STH 5000 140 4500A Programming plug for STH 5000 62 STH 5000 140 4750A Programming plug for STH 5000 62 STH 5000 140 5000A Programming plug for STH 5000 62 STH 5000 140 28 Fe DANFYSIK Appendix A Test and calibration 29 Fe DANFYSIK Appendix B Sales representatives DANFYSIK A S Moellehaven 31 DK 4040 Jyllinge DENMARK P
21. ment which our inspection shows to our satisfaction to have become defective or unworkable due to mishandling improper maintenance incorrect use or any other circumstances not generally acceptable for equipment of a similar type DANFYSIK A S reserves the right on standard products to make changes in design without incurring any obligation to modify previously manufactured units The foregoing is the full extent of the warranty and no other warranty is expressed or implied If no event Danfysik shall be liable for special damage arising from the delivery late delivery or use of the equipment If any fault develops the following steps should be taken Notify DANFYSIK A S giving full details of the problems and include Model Type Serial number and Order number On receipt of this information DANFYSIK A S will send you either service information or instructions for shipping All shipments of DANFYSIK A S equipment should be made according to our instructions and shipped in the original or a similar package For smaller parts a cardboard carton will be sufficient providing the parts are wrapped in plastic or paper and surrounded with at least 10 centimetres of shock absorbing material Pe DANFYSIK 3 Receiving and unpacking 3 1 Receiving the Goods The shipping package and the ULTRASTAB SATURN should be thoroughly inspected for signs of obvious damage immediately upon receipt All materials in the package should be checked
22. n AC power input should be within the range of the selected line voltages 10 Fe DANFYSIK 1 5 Grounding Dom To avoid electrical shock the power cord protective grounding conductor must be connected to earth ground All transducerhead must be connected to Earth ground as described in chapter 5 4 Failure to establish a functional ground connection to Earth may cause malfunction and lead to hazardeous errors 1 6 Fuse AN WARNING The unit is delivered with two T1A fuse For continued fire protection replace the fuse with the specified e and rating only To replace the fuse disconnect the mains cord Open the cover of the AC socket with a flat screwdriver Pull out the fuse holder and replace the fuse Fe DANFYSIK 2 Warranty DANFYSIK A S warrants the equipment delivered from the company to be free from any defects in materials and workmanship for a period of 12 Months from the date of installation or max 18 months from the date of shipment Whichever is shortest Within this warranty period DANFYSIK A S will repair or replace any defective parts free of charge either on the customer s site or at our factory at our choice DANFYSIK A S will pay or reimburse the lowest two way freight charges on any items returned to DANFYSIK A S or our designated agent representative provided prior written authorization for such return has been given by DANFYSIK A S This warranty shall not apply to any equip
23. nected to either transducer head A or transducer head B plug 4 Connect the analogue output terminals as described in the next chapter 5 Check that all cables terminated in a plug are pushed fully home The transducer head and electronics can be installed 2 5 metre cable distance from each other The transducer head may be installed in any orientation 13 Fe DANFYSIK 5 4 Grounding the transducer heads 6 For safety reasons the transducer heads must be connected to earth To connect a transducer head to earth follow these steps STH 600 Connect an earth wire to the earth connector on the front plate of the transducer head STH 2000 Connect the earth wire to the transducer head using a M8 ringtounge fastened to one of the 4 mounting holes with a M8 screw STH 5000 62 amp STH 5000 140 Connect the earth wire to the transducer head using a M10 ringtounge fastened to one of the 4 mounting holes on the brackets Jumpers 14 Pe DANFYSIK 6 1 Jumper settings The ULTRASTAB SATURN contains a number of jumpers which are used to configure the unit The default factory setting should in most cases be the preferred configuration However you may need to alter the settings to match the unit to your application To change the jumper setting first make sure the unit is powered off and the power cord is detached Then remove the top cover using a screwdriver Locate the jumper you need to change and change the setting In
24. out connector iii 18 7 2 Status Interlock connechor 18 7 3 Transducer head A connector ee eee cece cceescseceesssecessssecsssssecesssseeseneees 19 7 4 Transducer head B connector cceessscceesssecessssecessssecessssseeseeees 19 Fg NG E E TA A EE T 19 K Vye OUT EN 20 8 Operating fall t de GN 21 8 1 Switching ON pOWEr iii 21 8 2 Connecting the ULTRASTAB SATURN to an external burden resistor 21 8 3 Connecting the ULTRASTAB SATURN to a DVM or high impedance lued 2 8 4 Connecting the ULTRASTAB SATURN to a low resistance load 22 8 5 Using the ULTRASTAB SATURN in a multichannel system 00 000000 22 9 Theory of Operation ou cece cccsscecesscessssssssesressesesessesessssesrsssesereeeas 24 9 1 Basic principle of ULTRASTAB current transducers 0 cee cece eee 24 10 Maintenance E 26 11 Parts and accessories 27 Appendix A Test and calibration eeeeeeeeeeeeeeeesereessreserrssrrrssrrssrerseressreesrressreesers 29 Appendix B Sales representatives 0 0 0 ccc ccccccccesssccessssecessssecesssecsessseesssssseeseees 30 Appendix C SI e dee E 33 Fe DANFYSIK FCC statement This equipment has been tested ans found to comply with the limits for a Class A digital device ursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equiptment is operated in a commerci
25. r 2 Low Located behind the 4 pole wiedmuller connector Orange on the burden module This is a 2 pin jumper When shorted the signals low sense and low out is shorted Default setting Open 17 Fe DANFYSIK 7 1 Ext 2 Ext 3 Not 4 Hi 5 HI 6 7 Lo 8 Lo current current used Sense Out Ground Sense Out 10 ports 7 1 Analog out connector The Analog out connector DSUB15 Female contains the following signals ICBO ICBO used_ Sense Out Sense Out When using the ULTRASTAB SATURN in current out mode No burden module only pin 1 2 9 10 should be used Pin 9 10 Signal ICBO is the output current from the ULTRASTAB SATURN Pin 1 2 Signal Ext Current is the current return signal When using the ULTRASTAB SATURN in voltage out mode Burden module installed pin 1 9 and pin 2 10 must be shorted This will loop the current output to the burden module The voltage output is then present on pin 4 8 and 12 15 Pin 4 Pin 12 Signal Hi sense Pin 6 Signal Ground Pin 7 Pin 14 Signal Lo Sense Pin 8 Pin 15 Lo Out Pin 5 Pin13 Hi Out 7 2 Status Interlock connector All signals on the Status Interlock port are floating relay type All signals are therefore isolated from the electrical circuits of the unit A WARNING Maximum alloved voltage on the relay switches is 33VAC or 7OVDC Exceeding this limit ma Cause malfunction or damage the egiptment The Status Interlock connector D
26. s diagram is equal to the ULTRASTAB SATURN output cable type B no 89382 TWISTED PAIR Sense high 7 Output high T A WA 7 2 igh SP RE 0 2 Output low E oo Low 8 4 Connecting the ULTRASTAB SATURN to a low resistance load When connecting the ULTRASTAB SATURN to a low resistance load in voltages mode the following connections must be used This diagram is equal to the ULTRASTAB SATURN output cable type A no 89374 Please note that this setup will have a small negative impact on the precision of the ULTRASTAB SATURN TWISTED PAIR Sense high i High Output high DE Output low SC a Deg a Low 8 5 Using the ULTRASTAB SATURN in a multichannel system To use the ULTRASTAB SATURN in a multichannel system the first unit can be configured as synchronization master see jumper settings and the following units as synchronization Slave This insures that all units are working with the same clock which will limit noise and interference It is however not mandatory to use the synchronization for many applications it is not necessary due to the low noise floor of the system 22 Pe DANFYSIK Below is shown a 3 channel system Ultrastab Satum SYNCIN Analog Out Jumper setting Master Transducer SYNC OUT Connection Ultrastab Satum SYNCIN Analog Out Jumper setting Slave Transducer SYNC O
27. transmitted to others without Danfysik s authorization MATERIAL 7 CUSTOMER Customer PROJECT NO REVISION SHEET 1 of 1 FIRST ANGLE PROJECTION FILE 89401 idw D E F G DATE 28 07 2006 SIZE A4 H J FIRST ANGLE PROJECTION GER IMPORTANT This document contains information which is the proporty of Danfysik A S Denmark It is submitted to you in confidence that it will not be disclosed or transmitted to others without Danfysik s authorization TOLERANCE N A SURFACE TREATMENT RoHS compliant MATERIAL SCALE 1 2 MACHINING 7 DRAWN BY SFH STH 600 DCCT Dimensions Ultrastab Saturn 8 CUSTOMER Customer PROJECT NO REVISION SHEET 1 of 1 FILE 89402 idw DATE 28 07 2006 SIZE A4 D E F G H J FIRST ANGLE PROJECTION IMPORTANT This document contains information which is the proporty of Danfysik A S Denmark It is submitted to you in confidence that it will not be disclosed or transmitted to others without Danfysik s authorization TOLERANCE N A SURFACE TREATMENT RoHS compliant MATERIAL SCALE 1 4 MACHINING 7 DRAWN BY SFH STH 2000 DCCT Dimensions Ultrastab Saturn 8 CUSTOMER Customer PROJECT NO REVISION SHEET 1 of 1 FILE 89403 idw DATE 28 07 2006 SIZE A4 H B C D E F G J FIRST ANGLE PROJECTION IMPORTANT This document contains information which is the proporty of Danfysik A S Denmark
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