Bona Edge Manual (eng)
Contents
1. The machine is intended for the edge sanding of wooden floors parquet floors as well as cork floors It maybe used on newly laid and untreated floors and existing floors that have been treated with lacquer or oil The main function of the machine is to serve as a complement to a belt or a drum sander for sanding edges The machine is designed in accordance with latest information regarding ergonomics safety and efficiency The machine has been thoroughly checked and approved before leaving the factory Working method When sanding hold the machine use both handles and move the machine in circles in the direction of rotation over the surface which is to be sanded It is important that the machine rests on three points both the wheels and the sanding disc The best result is obtained by letting the machine work with its own weight When using fine abrasives you must be careful not to make any burn marks due to high friction created In addition to the points noted the sanding must be adapted to the type patter and composition of the floor Assembly and replacing the dust bag Startinc 1 Don t forget the earth fault 2 Starting position breaker Bona Edge Bona Wheel adjustment Pa e f s H e 8 3 m m 7 T annnnnnnnn H Senne N rd i a O o OK The distance between the underside of the motor bracket and Footprint should be as above the floor should be approx 83 mm on the left side and 75 mm on to2. 14 Place a screwdriver in the hole and press forward to tighten the belt re 15 Tighten the four screws 16 Remount the Velcro disc pulley screw and the nut for the while holding the sanding Velcro disc arm in its position N B Tighten the pulley screw very hard Remount the belt cover Changing to an other sanding arm Proceed in the same way as for changing the cogged belt 13 Bona Edge Bona Replacing the brushes brushes The brushes were out more quickly at higher loads And should be changed in pairs after approx 100 hours normal operating time Open the brush cover with i e a coin gt _ TTEN S 3 4 Replace the brush and put the covers back on The brushes stops automatically and can not be worn out below the marking Hour meter 14 Bona Edge Bona Changing the halogen lamp Changing the Wheels 15 Bona Edge Bona Trouble shooting Cause Fault The machine doesn t No power Change to another wall socket start Broken cable Change the cable Rotation of the disc is Rotate the sanding disc remove impossible possible blockages Check that the ventilator runs smoothly The sanding disc doesn t The cogged belt is broken worn Change cogged belt and if rotate out necessary change the pulley The machine is faltering The carbon brushes are worn Change the carbon brushes out Change the carbon brushes The carbon brackets are Clean the carbon brush channel
3. If necessary contact the manufacturer an authorised reseller or service partner Note Because of this construction is in many ways unique use of other spare parts and accessories than Bona original spare parts can cause a risk of personal injury and or damage to the machine Ensure that the machine is always in good condition Keep the machine clean for better and safer use Follow the instructions concerning the replacement of accessories Inspect the power cables regularly Repair or replace defective parts if they are damaged Store the machine in a dry and locked area when not in use Do not forget to put the on the tool before you start the machine Always check that the sanding paper is correctly adjusted before you begin sanding Keep the handle clean and free from grease Keep unauthorised persons away from the work site Do not allow unauthorised persons to come into contact with the machine or power cables Do not misuse the machine The machine works better when it is used according to its capacity and design Allow the motor to rest during periods of heavier use The motor will cool better thus increasing its lifespan Use fuses with the correct ampere number in relation to the motor Never use a machine for anything else other than sanding polishing and oiling of wooden floors Service or repairs performed by unauthorised persons can cause damage or accidents If service and repairs are performed by unauthorised persons t
4. get the best result ME Chor Stancarg atii Note If the whole disc is flat and in full contact with the floor it will create excessive resistance in the motor leave circular scratch marks and the machine will be hard to handle Handle adjustment _ 1 For minimal dust When emptying the dust discharge Bona s original bag remove the dust tube dust bags shall always be together with the dust used The dust bag must bag completely open the be emptied when it is filled zipper and empty the to max 1 3 contents Bona Edge Bona Changing sanding material N B Changing sanding material must be made on an unconnected machine Never start the machine before a sanding disc is attached a Y p Lay the edge sander Always use Bona s sanding 3 Check that the sanding carefully on its left side discs of the correct size and disc is centred Regularly check the stable rear side Only abrasive sanding disc If the paper suitable for sanding of sanding disc is worn out or wooden floors should be used has become clogged by lacquer or paint the sanding result deteriorates and the surface of wood may become discoloured Changing sanding disc with hole 1 Ifthe Velcro disc is worn 2 Clean the steel disc with Check that the disc is scrape the disc off with a alcohol or similar positioned A disc that knife Glue a new Velcro disc on the is not centred may steel plate cause unba
5. specifications GPS Dimension tolerances and geometric tolerances for moulding Part 1 Glossary Part 3 Geometric tolerances and machining castings SMP The Swedish Machinery Institute has carried out voluntary type approval Fyrisborgsgatan 3 certificateno SEC 09 2147 SE 754 50 Uppsala Sweden Fjugesta 2010 08 16 Sign Lasse Waineby R amp D Manager Telefon nr 46 40 387 392 The undersigned is authorized to compile the technical documentation 17
6. 178mm r Sanding arm length 130mm 220mm alt 330mm 9 9 orig Sanding arm height 51mm p Hour meter 99 999 hours 99 999 hours Noise measurement according to SS EN ISO 3746 1995 amp SS EN ISO 11202 1995 Noise level Calculated sound effect Ss 7 aaa Vibration measurements according to SS EN ISO 5349 2 2001 11 0 8 Vibrations RMS m s Vibrations vector sum m s According to used standard SS EN ISO 3746 1995 is the maximum standard deviation of reproducibility 3dB defined in ISO 7574 1 According to Swedish Work Environment Authority the measure uncertainty at vibrations measurements estimated to 20 40 The thing that contributes to the measuring uncertainty is the transfer of vibrations to the accelerometer We congratulate you on your choice of a new Bona Edge sanding machine Carefully read through the entire user manual before you begin working with the machine If anything is unclear turn to your reseller with confidence or to Bona AB Safety instructions Read through the safety instructions carefully and inform your employees and users so no one comes to harm when using the machine Then save the instructions The manufacturer is not liable for personal injury or machine damage due to incorrect operation of the machine The machine is only built for sanding of wooden floors The machine may only be used by authorised persons that have been trained in its function Voltage Make sure the voltage stated
7. Bona Edge Manual and safety Instructions als O AA 0 AM0003135 AM0003196 AMO230009 3 AMO230010 3 AMO230018 3 Bona Translation of manual in originals v1 0 Bona Edge index 1 Technical data 2 Safety instructions 3 Repairs Service and maintenace a D Service Spare parts and exploded views 4 Warranty 5 Bona Edge in general 6 Handling a E ATT TE 7OaQa00 Use of the machine Working method Assembly and replacing the dustbag Starting Wheel adjustment Handle adjustment Dust collection Changing sanding material Changing the cogged belt 220mm and 330mm arm Changing the cogged belt 130mm arm Change to other arm Replacing the brushes Hour counter Replacing of halogen lamp Replacing of wheels 7 Trouble shooting 8 Producer 9 EU assurance of conformity Bona 3 6 NNN Bona Edge Bona Bona AB Sweden C TECHNICAL DATA www bona com made in Sweden Machines type Year week Motor power insulatic EU Motor type 1 phase 1 phase Voltage 10 230V 115V Frequency 50 Hz 60 Hz Power 2 0 kW 2 68 hP Rated current 10A 15A Recommended fuses 10A 20A Isolation class F F Safety class IP54 IP54 Sanding disc speed Ca 3 000 rpm normal load Approx 3 000 rpm normal load Illumination 20W halogen 20W halogen Total weight 12 5kg 15 5kg 27 5 lbs 34lbs Dust discharge lt 1 mg m air lt 1 mg m air Abrasive disc diameter
8. apours to burn Read the manufacturer s label on all chemicals to be used so that you can determine the flammability Ensure that the work area always has good ventilation Dispose of the contents in the dust bag when the bag is one third full After you have finished sanding the dust bag must be empties and the contents must be stored in a safe place outdoors due to fire hazard Never leave a dust bag containing sanding dust unattended Never empty the contents in an open fire Hitting a nail during sanding can produce sparks and cause explosion or fire Always use a hammer to pound in any metal pieces before sanding the floor Always keep a fire extinguisher ABC class or water available Use of a machine that is not complete or that is not fully mounted can result in personal injury or damage to property Never use these machines before they are fully mounted Ensure that all fastening devices are fixed Make adjustment as per the machine specifications NOTE Never remove or disable the earth lead in the power cable Consult an electrician if the earth lead is missing or if you suspect that your circuit is not properly earthed There is a risk of electric shock if the machine is used in a circuit that breaks repeatedly or is under dimensioned Allow an authorised electrician to control the fuse breaker or the power supply The operator or other persons present can be injured if the power to the machine is connected while maintenance is perform
9. broken or change the carbon brackets The carbon brushes are binding The machine is heavily Off centre sanding disc Centre the sanding disc vibrating Damaged ventilator Change the ventilator Uneven sanding Badly adjusted wheels Adjust the wheels Unevenly worn wheels Change the wheels The wheels are binding Clean or change the wheels The sanding disc is loose Fix or adjust the disc Change the Velcro Binding sanding disc disc or change the screw The steel disc is faltering Change the steel plate The lamp is not working The lamp is damaged Change the lamp Manufacturer division Sanding Vallgatan 45 SE 716 31 Fjugesta Sweden Tel 46 0 40 38 73 90 Fax 46 0 585 204 35 EN ISO 9001 Please visit www bona com compliance for more information about the Waste Electrical and Electronic Equipment WEEE Directive 16 Bona Edge Bona Bona AB Division Sanding Vallgatan 45 SE 716 31 Fjugesta Sweden Tel 46 0 40 38 73 90 Fax 46 0 585 204 Bona AB Box 21074 SE 200 21 Malm Sweden Tel 46 0 40 38 55 00 www bona com EU assurance of conformity As per directive 2006 42 EC Annex 2A We hereby guarantee that Bona FlexiDrum with article number AM0003135 AM0003196 AMO230009 3 AMO230010 3 AMO230018 3 beginning from serial number 1001AMO230001 fulfils the requirements in the Council s directives 2006 42 EC on machines 2006 95 EEC regarding electrical equipment in
10. ed Always remove the power cable to the machine from the power point There is a risk of personal injury if the grinder runs over and damages the power cable Ensure that the power cable does not come into contact with the sanding disc Always lift the power cable over the machine and grind in a direction away from the power cable Always use an earth fault breaker that breaks the current immediately in the event of a fault in the electrical system or in the extension power cable In order to prevent unintentional start of the machine the power cable must be removed when the machine is not used and during service Use of the machine with a damaged power cable can cause electric shock Do not pull the machine by the power cable Movable parts of the machine can cause serious personal injury and or material damage Keep hands feet and loosely fitting clothing away from all movable parts of the grinder If a edge floor grinder is used without all protection covers in place it may lead to personal injury or material damage The operator or other persons present can be injured if the power to the machine is connected while maintenance is performed or while a tool is changed Bona Edge Bona Because dust from sanding i e red lead certain types of wood and metals are hazardous to health a face warning mask of at least class P2 must be used There is a risk of damage to the eyes and or body if protective clothing and or protective equipment
11. er form of compensation or liability to damages Transport damage or transport costs will not be compensated In the event of transport damage it is up to the receiver to contact the relevant transport company for compensation The warranty does NOT cover faults that have occurred via normal wear incorrect spare parts carelessness incorrect use procedures without Bona Division Sanding s approval or that the machine is connected to incorrect current THE WARRANTY DOES NOT COVER e Consumable materials such as wheels electric cables abrasives lamps coal brushes etc e Indirect damage damage and errors that occur due to external damage accidents poor maintenance overload repairs performed outside of our Knowledge and approval or damages for another reason outside of our control e With the use of parts produced by another company outside of our control e Electrical components with current variations beyond what has been specified in the manual e f payment for the machine is not made according to agreement In the event of a warranty claim the machine or the agreed part must be returned to us or our dealer for warranty testing and for potential warranty repair or replacement During the factory warranty period service or repairs may only be carried out upon approval by a manager at Bona Division Sanding and only performed by staff at Bona AB or approved staff at Bona AB Division Sanding Bona Edge Bona Machine use
12. he warranty may become invalid Service and repairs must be performed by Bona or retailers authorised by Bona Be aware when you work Use common sense Do not use the machine if you are tired have consumed alcohol or have taken medication that can affect your judgement or your body control Due to the potential fire hazard involved with sanding dust smoking is not permitted while sanding Always use earth fault breaker Bona Edge Bona Repairs Service and Maintenance Service Bona Edge is a high quality machine and is tested by authorised test personnel at the factory before delivery However electrical and mechanical parts wear down and age during long term use In order to keep the machine in a safe and functioning condition service must be performed every 250 work hours or at least once a year This service includes control of wheels cable stand motor tension device sanding drum and handle shaft function is controlled Only Bona s original parts may be used because the machine is considered unique otherwise safety functions can become impaired Always disconnect the power cable to the machine before it is cleaned tools are changed maintenance is performed or when worn parts are replaced When you contact us in the event of a fault or to order spare parts always specify the type and serial number of your machine This information is located on the type sign of the machine The machine may never be cleaned using a high
13. is not used during sanding Always use protective glasses protective clothing ear protection and a face mask of at least class P2 during sanding Use ear protection Use face mask Read manual and Dangerous High Do not touch safety instructions voltage For minimized dust environment use a vacuum cleaner intended for wooden dust The air flow on the vacuum cleaner should at least be 245m h We strongly recommend Bona DCS system for best result Store contained wooden dust outdoors in a safe place due to the risk of fire Never leave contained wooden dust without supervision Always keep a fire extinguisher ABC class or water available Take precautionary measures to ensure that the machine is not damaged during transport Be careful with power cables Use the correct power cable with the correct length see accessories list Never carry the machine by the power cable Never pull power cables from the machine or wall socket with strong movements Protect the power cables against heat oil and sharp edges Power cables longer than 10m should not be used Remove the power cable from the machine when it is not in use Ensure that the machine does not start unintentionally Never carry a connected machine Ensure that the breaker is not on once the machine is connected to a power socket Never use the machine if the start handle does not function as it should Inspect the machine regularly If you discover damaged parts replace them at once
14. lances and vibrations 10 Bona Edge Bona Replacing the cogged belt 220mm and 330mm arm Remove the 4 belt cover screws Remove the 4 bolts by the motor bracket Lift the motor bracket of the sanding arm Remove the screw and washer loosen the stop screw and then remove the fan together with the plate Fit a new cogged belt on the small pulley Then fit the pulley amp fan along with the plate on motor shaft Make sure that the plate is not clamped between the motor bracket and the sanding arm 6 Fit the cogged belt on the big pulley 7 Refit the bolts without tighten them Tighten the cogged belt tension by pulling the motor bracket backwards relative to the arm 8 Make sure the fan and belt go freely by spinning the sanding disc Tighten the bolts Refit the belt cover YS ul 11 Bona Edge Bona Changing the cogged belt 130mm arm 1 Undo the 2 belt cover screws 3 Remove the pulley screw 2 Loosen the 4 bolts in the motor bracket Remove the pulley ventilator together with the V _ belt and cover plate T El gt A hn A n Remove screw and washer as well as the stop screw keeping the ventilator and the cover plate on motor shaft 8 Mount a new belt together with the ventilator 9 Make sure that the cover plate it fitted and cover plate right in its position 12 Bona Edge Bona 11 Place the pulley in its _ tight position
15. on the machine s rating plate corresponds to the voltage in the power outlet before you start the machine NOTE t is obligatory to read and understand the user manual before the machine is used Bona Edge Bona DANGER means that you or other staff can suffer a serious injury or death if THE INSTRUCTIONS MARKED WITH DANGER ON THIS MACHINE OR IN THESE USER INSTRUCTIONS are ignored or are not followed Read the entire user manual before you use the machine WARNING means that you or other staff can suffer an injury if the instructions marked with WARNING on this machine or in this user manual are ignored or not followed The machine or other property may also be damaged if instructions marked with WARNING are ignored Under adverse conditions a mixture of dust and air can be explosive Sanding of wooden floors can create k _DANGE ER gt an environment that can be explosive The safety routines below must be followed Cigarette lighters control lamps and all other sources of ignition can cause explosions if they are active during sanding All sources of ignition should be extinguished or if possible removed completely from the work area In work areas with poor ventilation an explosive environment can occur if certain flammable materials that is to say solvents thinners alcohol fuel certain polishes wood dust and other flammable materials are in the atmosphere Floor grinders can cause slightly flammable materials and v
16. pressure washer or hose Spare parts and exploded views On the Internet you will find a list of spare parts and exploded views for Bona Edge and other machines in our product range The address is hitp spareparts bona com During the factory warranty period service or repairs may only be carried out upon approval by a manager at Bona Division Sanding and only performed by staff at Bona AB or approved staff at Bona AB Division Sanding Other repairs after the warranty period of mechanical or electrical parts on the machine may only be carried out by Bona AB Division Sanding approved staff or authorised technician who has experience and knowledge concerning safety regulations SERVICE AND MAINTENANCE All maintenance must be done on neutral machine Unplug from the wall outlet Check cable and connectors regularly Always replace a damaged cord slots jacks or cable connections with a new original cable Bona Edge Bona Warranty A 24 month factory warranty from the date of invoice against material and manufacturing faults applies to Bona Division Sanding s own manufactured machines and Bona DCS with accessories manufactured after 01 01 2008 Bona Division Sanding pledges to rectify material and manufacturing faults free of charge provided that the machine with paid freight is sent to us with the relevant warranty claim form describing the fault The factory warranty only covers new sales We do not undertake any oth
17. tended for use within certain voltage tolerances 2004 108 EEC regarding electromagnetic compatibility including applicable amendments The following norms have been used as guidelines when designing the machines SS ISO 2768 1 General tolerances for linear measurements and angle measurements without direct tolerance specifications SS ISO 1940 1 Balancing requirement of rotors in stable state Determination and verification of balancing tolerances SS EN ISO 13920 Welding General tolerances for welded constructions Dimensions for lengths and angles Form and position SS EN ISO 14121 1 Machine safety Principles for risk assessment SS EN ISO 12100 1 2 Machine safety Fundamental terms general construction principles SS EN ISO 13857 Machine safety Safety distances to prevent hazard zones being reached by upper and lower limbs SS ISO 60204 1 Machine safety Electrical equipment of machines Part 1 General requirements SS EN 55014 1 2 Electrical household appliances electrical tools and similar articles Electromagnetic compatibility EMC Part 1 Emission Part 2 Immunity SS EN 61000 3 2 Electromagnetic compatibility EMC Part 3 2 Limits Limits for overtones caused by apparatuses with saturation current max 16 A per phase SS EN 61000 6 2 Electromagnetic compatibility EMC Part 6 2 General requirements Immunity in equipment in an industrial environment SS EN ISO 8062 1 3 Geometric product
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