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1. LICCUEOO0 00 AUTEC Dynamic Series Unit s life cycle 23 11 5 Machine maintenance Follow instructions provided by the machine manufacturer and by the installer of the unit in order to carry out machine maintenance When carrying out maintenance on the machine always disconnect power supply from the unit Disconnect all unit s electrical connections whenever machine maintenance is carried out i e when soldering 11 6 Disposal When disposing of the unit give it to the waste separate collecting services in the user s country AUTEC Dynamic Series LICCUEO0 00 24 Light signals 12 Light signals The unit may have two or four LEDs c Red LEDs for Data Feedback function B A B A In both cases a green LED B and a red LED A are always available and they provide information regarding the unit If the unit has 4 LEDs the side LEDs C are red and provide information coming from the machine Data Feedback function e oedema ee memes is illuminated for 2 seconds The unit does not work correctly Red LED EN Green LED At enabling the unit detects that the mushroom blinks once pushbutton is activated or damaged At enabling the unit detects that one of the commands blinks twice D2 D20 or SAFETY is activated or damaged see technical data sheet At enabling the unit detects that one of the commands blinks four times A1 A8 L1 L8 and H1 H8 is activated or damag
2. rrr rere teet terre ede ette 13 5 Automatic unit disabling caiie aia naaa ania aa ea 13 6 Switching off the unit Operation 14 1 Starting keyswitch E 14 2 START pushbutton ite stt eet ee ble eles ve duit eem imet 14 3 Mushroom pushbutton 2 aad eer eret edt ed 14 4 Command meaning sssssssssssssssessssseeeee hehehe nnne rh hn nnn nnns nnns nn nne LICCUEO0 00 AUTEC 15 Values of proportional outputs esses eene nennen nnn nnns 32 15 1Light signals during the REMOTE SETUP procedure 33 15 2Calibrating maximum and minimum values of proportional outputs 33 15 3Calibrating values related to the rest position of proportional outputs offset 34 15 4Inverting the direction of the joystick s axis sssseeee 35 15 5Restoring factory settings 16 Troubleshooting cerent vevertnvececevedascuavevedeneteteetedasitereeerenen 16 1Unit with Data Feedback function 16 2Solutions in case of malfunction AUTEC LICCUE00 00 6 Description of the cable control unit 1 Description of the cable control unit The Dynamic series cable control unit from now on referred to as unit is a command and control system which is electrically connected to a machine and enables its control The user controls the machine by acting on the actuators on the unit Depending on the application the unit is available in two different sizes The bigger
3. commands even when the unit is disabled 13 6 Switching off the unit The unit shall be switched off each time work is stopped remove the starting keyswitch see paragraph 14 1 2 and always store it in a safe place If possible also store the unit in a safe place When the unit is installed on board vehicles switch off the unit while the vehicle is moving The independent actuators may activate the corresponding functions commands even when the unit is disabled LICCUEO0 00 AUTEC Dynamic Series Operation 27 14 Operation 14 1 Starting keyswitch The unit has a starting keyswitch from which it is powered 14 1 1 Inserting the starting keyswitch Do the following to insert the starting keyswitch 1 push the starting keyswitch into its receptacle 2 turn the starting keyswitch clockwise 14 1 2 Removing the starting keyswitch Do the following to remove the starting keyswitch 3 turn the starting keyswitch anticlockwise 4 pull the starting keyswitch to remove it from its receptacle 14 2 START pushbutton The START pushbutton is used to enable the unit see paragraph 13 2 and 13 5 activate the horn when the unit is enabled AUTEC Dynamic Series LICCUEO0 00 28 Operation 14 3 Mushroom pushbutton The mushroom pushbutton should be pressed when it is necessary to immediately stop the machine when a dangerous condition occurs When the mushroom pushbutton is presse
4. some machines cannot be controlled by the unit check for forbidden applications see chapter 6 dynamic laying wiring may be subject to crushing abrasion traction or shearing the independent actuators see paragraph 14 4 7 may activate the related functions even when the unit is disabled or not powered all warnings related to installation use and maintenance provided by Autec must be taken into account Please allow for installation of suitable cable hoses or carriers to enable the operator to move safely Work organisation machines position passages etc shall be planned so as to avoid that the unit s wiring may be involuntarily and unintentionally damaged by moving trolleys or by the ongoing operations AUTEC Dynamic Series LICCUEO0 00 14 Risk assessment 9 1 1 Protection from unintended activation The unit housing is manufactured in such a way that it protects the actuators from unintentional activation while meeting at the same time the operating needs the comfort requirements and law restrictions Assessment shall be made to establish possible additional protection measures for the actuators i e commands requiring two hand operation dead man function if particular environments equipment and working modes could cause accidental bumps to the actuators 9 1 2 Command activation and loss of command Please consider that it is possible to unintentionally activate a command and or involuntarily lose the
5. At least one of the actuators corresponding to commands D2 D20 and SAFETY is activated or damaged At least one of the actuators corresponding to commands A1 A8 L1 L8 H1 H8 and SAFETY is activated or damaged Disconnect the power supply and restore it after 5 minutes the restorable thermal fuse may have temporarily cut in Contact the support service of the machine manufacturer Check actuators on the unit and activate one single analogue command Contact the support service of the machine manufacturer Unlock the mushroom pushbutton If this signal persists contact the support service of the machine manufacturer Make sure that the actuators are in the rest position If this signal persists contact the support service of the machine manufacturer Make sure that the actuators are in the rest position If this signal persists contact the support service of the machine manufacturer b An acoustic signal is also heard when the red LED A is illuminated After this signal the unit is disabled LICCUEO0 00 AUTEC Dynamic Series AUTEC LICCUEO0 00 LICCUEO0 00 AUTEC AUTEC LICCUEO0 00 AUTEC SRL via pomaroli 65 Caldogno VI Italy phone 39 0444 901000 mail info autecsafety com www autecsafety com
6. 62061 XEM up to PL d cat 3 SIL 2 3 1 _WA R and WA M Number of analogue outputs PWM ssssssssssssssssseesene meer h nnn enne ennt 12 Number of analogue outputs voltage sssssssssssseeeeeeeeene nne 6 Number of digital outputs 2 0 2 cece cee eeeeee cece cece acca ae eeeeeeeeeeeeeeaeaeaaeeeeeeeeeeeeeeesaaaaaeeeeeeeeeeenees 4 Rated current of analogue outputs PWM cceeeeeeeeeeeeeeeeeeeeeeees 2A 30V Rated current of analogue outputs voltage ssssssss 10mA 28V Rated current of digital OUtPU S iscissi idiei neaei iddaa nnne 2A 30V 3 2 WC R and WC M Number of digital Outputs iere eee ei Eurer epe pec Se DE eeu ead 4 Rated current of digital outputs seeceissieceecieeuie ees dede te enn a aae 2A 30V 4 Technical data sheet The technical data sheet contains the configuration of the unit and shows the relation between commands sent and the machine s movements and functions It also contains the wiring diagram showing the connection between the unit and the machine The technical data sheet must be filled in checked and signed by the installer who is responsible for a correct wiring The technical data sheet must always be kept toghether with this manual always keep a copy of the technical data sheet when it is used for administrative purposes The wiring of the unit outputs must always reflect the wiring indicated in the te
7. eet e Ege sb Ve e e dete a e ed d 3 2 WC R and WC M gt Liege e Ye eee b RU i eO ERES ue Technical data sheet Plates Applicatlors E tenance Classification of commands 7 1 Command type analogue digital or direction command 12 7 2 Name of commands Mushroom pushbutton 5 17 STOP MUNCHOM cae oci Dd ad up deco e N e A dedo et 8 2 Emergency stop Risk assessment eeeeeeeeeeeee eene 9 1 Risk assessment for machines controlled by the unit i 9 2 sStaff training 2 5 hene er 9 3 Working conditions eorr texts opener ee toe addere eec eee tine qr d ee e Rau Warnings for USC ccm 10 1 Before starting to work ssssssssssssssseeseem mene nee nnn erre nnne 10 2During normal operation i 10 3After using the unib 2er eter eom Units life cycle 1 feds sicsesesctbat aces vadesscssscectccescaiesdenasastacdacacacdusndedseesssatiecttaceatag 11 1 Transportation and storage 11 2Installation VAG SUS eU D 11 4 Maintenance of the nit 1r rr enero eror eter e tenant nne aras 11 5 Machine Maintenance ooi o etre nett beoe tre tee tr beet een 11 6Disposal Light signals General operating instructions sess nennen nnns 19 1 Uhits poWweronm bo DD a M NE ett cute fo teer dieses dede 13 2 Enabling the unite oce tad ge e eR ei e e d eut 13 3Command activation 13 4 Data Feedback F nction
8. plates on the unit are readable and intact If the unit is connected with the machine through dynamic laying wiring make sure that the cables are intact along their whole length Cables sheaths must not be damaged especially at the cable glands Make sure that the connecting plugs and sockets are intact and plugged check the correct mechanical operation of the mushroom pushbutton During normal operation check structural integrity of the unit make sure that materials that could endanger the unit usage and safety such as concrete sand lime dust do not deposit on it After using the unit clean the unit never use solvents or flammable corrosive materials and do not use high pressure water cleaners or steam cleaners if possible store the unit and its wiring in a clean and dry place far from heat sources LICCUEO0 00 AUTEC Dynamic Series Unit s life cycle 21 11 4 3 Three month routine maintenance Every three months check that wiring is intact along its whole length Sheaths of the connecting cables must not be damaged especially at the cable glands Make sure that the connecting plugs and sockets are intact and plugged check that when the mushroom pushbutton is activated the machine is taken to a safe state and the engine switches off if expected make sure that the unit does not enable when a movement command is activated try to enable the unit after moving the joysticks out of their rest position for
9. that the gasket is intact correctly overlay the two parts of the housing and tighten all the screws using a 70Ncm 6 2lbfin tightening torque AUTEC Dynamic Series LICCUEO0 00 20 Unit s life cycle 11 4 1 Routine maintenance Routine maintenance consists of operations needed to preserve the unit s normal usage conditions thus implementing fine tuning checks planned replacement actions that necessarily arise from the normal use of the product All given instructions must be followed correctly at each commissioning that is whenever the unit and or the machine is installed or assembled whenever the machine location position changes after special maintenance Routine maintenance carried out as described in this manual is fundamental to safely use the unit Special applications may need more specific routine maintenance actions to be carried out at different periods i e if the working environment is particularly dirty in case of heavy applications or if the system is used very frequently some maintenance actions may be required more frequently depending on the decision of the person in charge for safety in the work site 11 4 2 Daily routine maintenance Before starting to work make sure that the gaskets bellows and caps of the joysticks selectors and pushbuttons are intact soft and elastic make sure that the unit s panel symbols can be easily recognised and replace the panel if necessary check that the two
10. All instructions for correct use are given in chapters 13 and 14 Environmental working conditions are given in the following table Class 5K4H 25 C to 55 C 13 F to 131 F Class 5K2 Class 5K2 5 to 95 70kPa to 106kPa LICCUE00 00 AUTEC Dynamic Series Unit s life cycle 19 11 4 Maintenance of the unit The following instructions provide information to safely carry out routine and special maintenance operations for the unit They shall be completed by instructions provided by the machine manufacturer directions provided by the installer of the unit on the machine regulations regarding safety at work and accident prevention in force in the country where the unit is used All fine tuning checking and maintenance actions carried out on the unit shall be verified and recorded by the person in charge of carrying out maintenance on the machine Before any maintenance operation disconnect power supply from the unit If independent actuators are present disconnect all electrical connections in the unit After each maintenance action always make sure that all commands sent by the unit only activate the corresponding expected operations In case of malfunction or damaged parts disable the system machinetunit until the problem has been completely solved After each maintenance operation if the unit has been opened close it correctly in order not to endanger its protection degree from dust and water check
11. Original instructions i9 autec safety remote control DYNAMIC SERIES Cable control unit WA M and WC M WA R and WC R PROVEN PROTECTION LICCUE00 00 Warnings and caption for the documentation attached to the cable control unit This manual is an integral part of the cable control unit and aims at providing all information for its usage and maintenance Always remember that photos and drawings are useful examples that help understand the instructions and warnings of each cable control unit configuration if necessary contact Autec if any of the instructions and or warnings are not clear No part of the documentation may be reproduced in any form or by any means without written permission of Autec including recording and photocopying If documentation is lost or damaged ask Autec for a copy Please specify the serial number of the cable control unit This manual must be kept for the whole life of the cable control unit after reading it keep it on file for future reference Information contained in the documentation related to the cable control unit adds to and completes the information provided by the manufacturer of the cable controlled machine and or by those who install the cable control unit on the machine All installation usage and maintenance operations must be carried out by qualified technicians who are suitably trained with respect to the relevant norms and laws Therefore this manual must be read and unde
12. Y pushbutton DISPLAY 14 4 7 Independent actuators The functions related to the independent actuators may remain active even if the mushroom pushbutton is pressed or the unit is switched off Some actuators on the unit may be directly connected with the machine s control board It may be possible to activate functions related to these actuators even when the unit is disabled or switched off This symbol identifies independent actuators AUTEC Dynamic Series LICCUEO0 00 32 Values of proportional outputs 15 Values of proportional outputs Proportional outputs in the WA M and WA R unit are factory set values are given in the technical data sheet When testing the unit these values must be checked and if necessary modified according to the machine working mode The REMOTE SETUP procedure is used to modify maximum and minimum values of proportional outputs see paragraph 15 2 rest position values related to the proportional outputs offset see paragraph 15 3 movement direction of the joystick s axis see paragraph 15 4 The REMOTE SETUP procedure can only be performed by skilled and properly trained personnel During the REMOTE SETUP procedure pay particular attention to the machine behaviour as it moves as a response to acting on the actuators All values modified by performing the REMOTE SETUP are saved in the memory card on the unit The REMOTE SETUP procedure is used to modify one proporti
13. chine to a safe state every time it is necessary to stop it due to a potentially hazardous situation This function is deliberately activated by the user by pressing this pushbutton 8 2 Emergency stop When the mushroom pushbutton is used as an emergency stop device it is red on a yellow background and it is marked with the E STOP or EMERGENCY STOP lettering The emergency stop device complies with standard ISO 13850 and it must be included in an emergency stop circuit that complies with the same standard Emergency stops must meet the requirements provided in the Machinery Directive 2006 42 EC LICCUEO0 00 AUTEC Dynamic Series Risk assessment 13 9 Risk assessment As required by standards ISO 12100 and ISO 14121 all machines must undergo risk assessment and related analysis The unit can only be installed and used if this assessment gives positive results The machine manufacturer and or the person who decides upon the installation and use of the unit is responsible for this risk assessment Autec cannot be held responsible if this assessment has not been carried out correctly or is incomplete If required by the risk assessment implement protection measures to prevent reduce and report potential hazardous situations 9 1 Risk assessment for machines controlled by the unit When carrying out risk assessment for the machine or for the system where the unit is installed the following must be considered
14. chnical data sheet LICCUEO0 00 AUTEC Dynamic Series Plates 11 5 Plates The unit has the following plates om C ce Unit s serial number TU ID bar code and manufacturing identification plate year technical data plate Name main technical data and the unit s mark A serial number TU ID univocally identifies the unit The TU ID is on the unit s identification plate This is the only reference to be used both for maintenance operations and for declarations to competent bodies Plates on the unit must not be removed from their position removal will invalidate the guarantee altered or damaged contact Autec for replacement 6 Applications The unit can be installed on hoisting and material handling machines and on machines for moving raising and transporting people e g hydraulic cranes aerial work platforms telehandlers concrete pumps The unit must not be installed on machines working in zones with risk of explosion on machines where the unit s power supply does not come from a battery or from a power supply unit with safety isolating transformer on machines that control loads that are not isolated from AC power supply if that is the case on machines for which a risk assessment see chapter 9 is not possible or gave negative results Autec cannot be held responsible if the unit is installed on forbidden applications AUTEC Dynamic Series LICCUEO0 00 12 Classification of command
15. d the machine stops and the unit is disabled the green LED B blinks fast To start working again after the mushroom pushbutton has been pressed do the following 1 make sure that the working and usage conditions are safe 2 turn the mushroom pushbutton in the arrow direction to unlock it 3 enable the unit see paragraph 13 2 14 4 Command meanin Commands on the unit are specified according to the machine s operations and functions They are specified by the machine manufacturer who also chooses the symbols used Some of the commands available on the unit are described in the following paragraphs symbols provided here are generally used 14 4 1 RPM switch during normal operation This switch increases rpm or decreases rpm the engine revolutions of the machine This symbol indicates the increase of the machine s engine revolutions This symbol indicates the decrease of the machine s engine revolutions LICCUEO0 00 AUTEC Dynamic Series Operation 14 4 2 TEACH switch during REMOTE SETUP This switch is used to calibrate minimum and maximum values of proportional outputs and to invert the movement direction of the joystick s axis This symbol identifies the TEACH command This symbol identifies the TEACH command 29 14 4 3 W TEACH pushbutton This pushbutton is used to enter the REMOTE SETUP procedure quit the REMOTE SETUP procedure restore factory settings for the p
16. each semi axis 11 4 4 Special maintenance Special maintenance consists of repairs needed due to failure damage malfunction of the unit and they are carried out with the aim of restoring the original usage and working conditions Prior to contacting the support service technicians read and understand all documents related to the unit and make sure that all the instructions they contain have been accomplished correctly follow the instructions to detect possible malfunctions and their origins Any fault should be repaired by authorised personnel only contact the support service of the machine s manufacturer using original Autec spare parts only For faster and more effective service please report the following data serial number purchase date given on the certificate of guarantee description of the problem found address and telephone number of the place where the device is being used with the name of the person to contact local supplier AUTEC Dynamic Series LICCUEO0 00 22 Unit s life cycle 11 4 5 Preventive replacement of actuators joysticks pushbuttons and selectors Each actuator on the unit can be used for a defined maximum number of operations Replace joysticks pushbuttons and selectors on the unit before they reach the maximum number of operations even though they are still working Replacement prevents possible failures that may lead to loss of safety Max operations Max operations
17. eats the sequence three blinks and a pause Set the desired values as follows Move the joystick slightly out of the rest position on the axis corresponding to the output to calibrate Maintain this position and act on the TEACH selector to set the desired value Press the mushroom pushbutton to save the calibration Unlock the mushroom pushbutton press and release the START pushbutton Repeat the previous step to calibrate other values To quit the procedure press the W TEACH pushbutton and do not release it until the red LED A switches off and the green LED B blinks slowly If the proportional outputs are activated by actuators other than joysticks i e potentiometer switch calibrate values related to the rest position according to the above mentioned procedure LICCUE00 00 AUTEC Dynamic Series Troubleshooting 35 15 4 Inverting the direction of the joystick s axis 1 Enable the unit Press the W TEACH pushbutton and do not release it until the red LED A and the green LED B are steady on 3 Activate and release the TEACH command and press and release the START pushbutton within one second 4 Repeatthe previous point until the green LED B repeats the sequence four blinks and a pause 5 Do the following to invert the movement direction Move the joystick out of the rest position on the axis to be inverted Maintain this position and activate once the TEACH command Press the mushroom pushbu
18. ectly watch and check all machine s and load s movements Be particularly careful when releasing the joysticks do not release them too quickly and do not disable or switch off the unit when a movement is being performed because the load and the machine may be subject to dangerous swings If the unit is connected with the machine through dynamic laying wiring lay the cables in such a way to prevent them from being crushed or strained by people or objects Avoid contact with sharp or cutting objects that can cut the cables protective sheath Use the unit in a simple and comfortable way avoiding accidental falls The waist belt and the shoulder harness provided with the unit are used for that purpose Pay particular attention to warnings and visual and acoustic signals and take all measurements and steps to avoid that movements of the machine may lead to hazardous situations for people and or property In case of malfunction disable the system machinetunit until the problem has been completely solved LICCUEO0 00 AUTEC Dynamic Series Unit s life cycle 17 10 3 After using the unit Switch off the unit when work is stopped or temporarily interrupted Do not leave the load hanging If possible disconnect the unit and the wiring and store them in a safe place e g the vehicle s cab Never leave the unit unguarded when the starting keyswitch is inserted 11 Unit s life cycle To ensure safe and long lastin
19. ed see technical data sheet The REMOTE SETUP procedure is being performed see is steady on chapter 15 a An acoustic signal is also heard when the red LED A is illuminated After this signal the unit is disabled LICCUEO0 00 AUTEC Dynamic Series General operating instructions 25 13 General operating instructions 13 1 Unit s power on To power on the unit do the following 1 power the unit respecting the voltage limits provided in the technical data 2 insert the starting keyswitch in the unit and turn it see paragraph 14 1 1 13 2 Enabling the unit To enable the unit to send commands to the machine press the START pushbutton when the unit is powered on and do not release it until the green LED B starts blinking slowly 13 3 Command activation When the unit is enabled it is possible to move the joysticks pushbuttons and switches corresponding to the command you want to perform The user must be properly trained about the symbols on the unit s panel to be aware of the relation between actuators and movements on the machine symbols used are defined by the machine manufacturer according to the functions of the machine Some specific commands may be present on the unit see paragraph 14 4 13 4 Data Feedback Function The user receives information and or signals concerning the controlled machine by means of the Data Feedback function During normal operation of the unit pay particular attenti
20. g operation of the unit carefully follow the instructions provided for each stage of the product life cycle 11 1 Transportation and storage The unit must always be transported and stored inside its packing until it is installed on the machine Environmental transportation and storage conditions are given in the following table dic iind Class 2K4 CI 2K4 CI 2K4 Transportation 40 C to 70 C ass ass 95 at 45 C 113 F 70kPa to 106kPa 40 F to 158 F Class 1K5 Storage 40 C to 85 C 40 F to 185 F Class 1K3 Class 1K5 5 to 95 70kPa to 106kPa AUTEC Dynamic Series LICCUEO0 00 18 Unit s life cycle 11 2 Installation Always follow the instructions provided in the technical data sheet to carry out correct installation Please contact the machine manufacturer or the person who decided upon the installation of the unit for instructions and warnings regarding installation The unit can only be installed and tested by competent staff that masters the technical knowledge required to carry out these procedures and is qualified according to the regulation of the country where the unit is mounted Only if the unit is installed correctly can it be used safely 11 3 Use The unit must be used only by skilled and properly trained personnel When the unit is installed on board vehicles switch off the unit while the vehicle is moving All warnings for correct use are given in chapter 10
21. ith Data Feedback function It is still possible that the unit controls the machine even if the Data Feedback function does not work properly or if there is no information and or signals coming from it Contact the support service of the machine manufacturer when the display or the LEDs do not work properly AUTEC Dynamic Series LICCUEO0 00 36 Troubleshooting 16 2 Solutions in case of malfunction First make sure that the wiring is intact and correctly connected with both the machine and the unit and replace it if needed Use the light signals on the unit to identify the malfunction and look it up in the following table If the problem persists after the suggested solution has been carried out contact the support service of the machine manufacturer The green LED B is off The red LED A is steady on and the green LED B blinks twice The red LED A is steady on and the green LED B blinks fast The red LED A illuminates steadily for 2 seconds and then the unit is disabled The red LED A blinks once during the unit s enabling The red LED A blinks twice during the unit s enabling The red LED A blinks four times during the unit s enabling The unit is not powered Error on the memory card Two or more analogue commands are being activated simultaneously within the REMOTE SETUP procedure The unit does not work correctly The mushroom pushbutton is locked or damaged
22. nits WA M and WA R interface with the machine through proportional and digital outputs and through a CAN network of which they are slave nodes 2 Conformity Units WA M WA R WC M and WC R comply with the EMC Directive 2004 108 EC and the LVD Directive 2006 95 EC Units WA M WA R WC M and WC R also comply with the standards provided in the EC Declaration of Conformity that is enclosed with this manual AUTEC Dynamic Series LICCUEO0 00 10 Technical data 3 Technical data POWer SUPDIY Mec 8 30V Protection of power supply resettable fuse ceceeeee cee ceeeeeeeeeeeeeeeeeeeeeaaaaeeeeeeeeeees 1 3A Rated current of the contacts of the mushroom pushbutton 3A 30V Rated current of SO 1 and SO 2 outputs ssssssssee 2A 30V Protection of outputs fuse F1 sssssssssse 10A 32V autofuse Housing material erre terre dein reg adea da t eaa paese doa aerae daa n PA6 20 fg Protection degree ede t ce edes tek Forbes a eii ae GRE LE idani IP65 NEMA 4 Dimensions of WA M and WC M onsen 310x210x190mm 12 2x8 3x7 5In Dimensions of WA R and WC R naseer 260x200x190mm 10 2x7 9x7 5In Weight of WA M and WO M sssssssseeeeneeneeeen nennen nnne nennen nena 2 5kg 5 5Lb Weight of WA R and WG R eee cionnas eder addons 2 0kg 4 4Lb Performance Level of safety functions according to EN ISO 13849 1 EN IEC
23. of the work area users shall always respect the following warnings 10 1 Before starting to work Stand in a position that allows the direct supervision of the machine and of the load s movements and stay in a place that preserves the user s safety conditions in respect of other operations and or activities and or processes carried out in the workplace Always check the correct mechanical operation of the mushroom pushbutton If it is impossible or difficult to press this pushbutton do not use the unit The use of the unit entails risk of electric shock when working near overhead or underground power line s cables If the unit is connected with the machine through dynamic laying wiring do not pull the cables to pick up the unit Never enable or use the unit if the working conditions present the risk of losing balance or tripping Only enable or operate the unit when starting work improper use may cause hazardous situations Get familiar with the relation between the actuators and the machine s movements this is indicated in the attached technical data sheet and learn symbols on the unit s panel symbols are defined by the machine manufacturer and or installer depending on the machine s operation and functions AUTEC Dynamic Series LICCUEO0 00 16 Warnings for use 10 2 During normal operation Pay attention to the entire work area Immediately press the mushroom pushbutton when a hazardous situation occurs Dir
24. on to the indications displayed and signalled by the display or by the LEDs they can be helpful to evaluate the machine working status Any information shown and signalled on the display or through the LEDs can never be considered or used as a safety signal or for legal metrology When operating and moving the machine remember that the unit does not intervene autonomously when potential hazardous situations are displayed and signalled AUTEC Dynamic Series LICCUEO0 00 26 General operating instructions 13 4 1 Operation with display If the unit has a display it is possible to show signal icons measurements collected from the machine and their description The machine manufacturer chooses which information are displayed and the way they are displayed icons and or measurements and or descriptions 13 4 2 Operation with LED If the unit has an LED array specific machine conditions are signalled through their illumination i e load limits limit switch The signalled conditions depend on the settings chosen by the machine manufacturer 13 5 Automatic unit disablin The unit automatically disables if it remains enabled for a time equal to the disabling time while none of these commands is activated SAFETY D2 D10 H1 H8 and L1 L8 The activation of this function and its cut in time are decided by the machine manufacturer see technical data sheet The independent actuators may activate the corresponding functions
25. onal output at a time The procedure will not be performed if the actuators corresponding to the other proportional outputs are not in the rest position If necessary it is possible to restore factory settings at any time see paragraph 15 5 LICCUEO0 00 AUTEC Dynamic Series Values of proportional outputs 33 15 1 Light signals during the REMOTE SETUP procedure The following table shows possible light signals appearing during the REMOTE SETUP procedure The red LED The green LED A B Calibration of maximum and minimum values of is steady on proportional outputs is being performed see paragraph 15 2 repeats the sequence three Calibration of the values for the proportional outputs blinks anda rest position is being performed see paragraph 15 3 pause is steady on repeats the sequence four Inversion of movement direction of the joystick s axis is blinks anda being performed see paragraph 15 4 pause Two or more analogue commands are activated blinks fast simultaneously or restoration of factory settings is being performed see paragraph 15 5 15 2 Calibrating maximum and minimum values of proportional outputs 1 Enable the unit 2 Press the W TEACH pushbutton and do not release it until the red LED A and the green LED B are steady on 3 Set the desired values as follows For the maximum value move the joystick to the full extension of the semi axis corres
26. ponding to the output you want to calibrate Maintain this position and act on the TEACH selector to set the desired value For the minimum value move the joystick slightly out of the rest position of the semi axis corresponding to the output you want to calibrate Maintain this position and act on the TEACH selector to set the desired value Press the mushroom pushbutton to save the calibration Unlock the mushroom pushbutton press and release the START pushbutton 4 Repeat the previous step to calibrate other values 5 To quit the procedure press the W TEACH pushbutton and do not release it until the red LED A switches off and the green LED B blinks slowly AUTEC Dynamic Series LICCUEO0 00 34 Values of proportional outputs If the proportional outputs are activated by actuators other than joysticks i e potentiometer switch calibrate maximum and minimum values according to the above mentioned procedure If a speed selector is present on the unit minimum and maximum values have to be calibrated for each of this selector s positions 15 3 Calibrating values related to the rest position of proportional outputs offset 1 Enable the unit Press the W TEACH pushbutton and do not release it until the red LED A and the green LED B are steady on Activate and release the TEACH command and press and release the START pushbutton within one second Repeat the previous point until the green LED B rep
27. roportional outputs AUTEC Dynamic Series LICCUE00 00 30 Operation 14 4 4 MOVEMENT SPEED SELECTOR This switch is used to modify the movement speed Depending on the configuration it sets two or three speed levels itincreases and or decreases speed This symbol indicates the normal machine s speed This symbol indicates a reduction in the machine s speed the reduction is set by the manufacturer This symbol if present indicates a further reduction in the machine s speed the reduction is set by the manufacturer 14 4 5 Engine on off switch This switch is used to switch on and off the engine of the machine LA This symbol indicates that the engine is powered on This symbol indicates that the engine is switched off LICCUE00 00 AUTEC Dynamic Series Operation 31 14 4 6 DISPLAY pushbutton if the unit has a display This pushbutton is used to activate the display lighting if it is off cyclically scroll the information on the display in two different modes manual the lines scroll up each time the pushbutton is pressed automatic when the DISPLAY pushbutton is pressed for 3 seconds the lines scroll automatically If the DISPLAY pushbutton is pressed again it switches back to manual mode It is not possible to scroll the lines if icons only are displayed The display lighting stays on for a time set by the machine manufacturer Vl Q This symbol identifies the DISPLA
28. rstood in all its parts by the user and by the owner and or installer of the cable control unit the person responsible for and in charge of maintenance and or safety in the workplace where the cable control unit is used As for instructions and warnings regarding the machine where the cable control unit is installed follow the instructions provided by the manufacturer in the machine s manual Three symbols are employed in the user manual which are used to highlight specific safety related issues They are classified according to the hazardous situation that may arise and on the possible consequences If the highlighted instructions are not respected a dangerous situation consequences for consequences for will occur people may be property may be Critical death highly probable n geathor Critical physical damage robable Critical death or critical up i physical damage d f obabl moderate non severe Moderate up i physical damage id 3 This symbol is also used and it identifies texts to be read carefully AUTEC LICCUE00 00 oc 10 11 12 13 14 INDEX Description of the cable control unit cccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeaaeeeeseeeeeeeeaeaes 6 1 1 Units WC M and WCR tb e ee n ette ti docete ee ans epp 9 1 2 Units WA M and WA R Conformity Technical data 3T WAR and WAM 2 ine Re be Ih
29. s 7 Classification of commands T 1 Command type analogue digital or direction command Commands activated by the unit are classified according to their type they can be either analogue or digital commands Analogue commands generate proportional outputs as a function of the position of the corresponding actuator Digital commands switch the status of their corresponding output according to the position of the related actuator This status can either be on or off Direction commands are digital commands paired with analogue commands and are used to specify the movement direction T 2 Name of commands All commands activated by the unit are identified by abbreviations which are provided in the technical data sheet to show the relation between the activated commands and the machine s functions The names of the unit outputs are not the names of commands Check the technical data sheet to know which name they were given 8 Mushroom pushbutton The unit has a mushroom pushbutton that complies with standard IEC 60947 5 5 see paragraph 14 3 Such pushbutton can perform the stop function or act as an emergency stop The machine manufacturer or those who install the unit on the machine determine whether the mushroom pushbutton performs the stop function or the emergency stop 8 1 Stop function When the mushroom pushbutton is used to perform the machine s stop it is marked with the STOP lettering The stop function brings the ma
30. selection of a command Such anomalous events may be caused by electro mechanical or mechanical damages in the system machine unit Carefully evaluate the possible consequences of such malfunction If required by the risk assessment implement protection measures to prevent reduce and report potential hazardous situations 9 2 Staff training All installation usage and maintenance operations must be carried out by qualified technicians who are suitably trained with respect to warnings resulting from risk assessment regulations and reference laws instructions and warnings provided in the documents related to the unit and to the machine Independent actuators on the unit instructions provided by those who install the unit on the machine and by the person in charge for safety in the workplace where the system machine unit is used 9 3 Working conditions To guarantee correct use of the unit all current regulations regarding safety at work and accident prevention must be respected All applicable standards and regulations valid in the user country regarding the use of both the machine and the unit must always be respected Autec cannot be held responsible if the unit is used in unlawful working conditions LICCUEO0 00 AUTEC Dynamic Series Warnings for use 15 10 Warnings for use In addition to all instructions provided by the machine manufacturer by the installer of the unit and by the person responsible for the safety
31. tton to save inversion Unlock the mushroom pushbutton press and release the START pushbutton 6 Repeat the previous step to invert other directions 7 To quit the procedure press the W TEACH pushbutton and do not release it until the red LED A switches off and the green LED B blinks slowly 15 5 Restoring factory settings This procedure is used to restore factory settings for the proportional outputs 1 Enable the unit 2 Press the W TEACH pushbutton and do not release it until the red LED A and the green LED B are steady on 3 Press the W TEACH pushbutton three times and do not release it at last pressure the green LED B blinks fast this indicates that factory settings are being restored 4 Release the W TEACH pushbutton when the green LED B is steady on again If the W TEACH pushbutton is released before the green LED B is steady on factory settings of proportional outputs will not be restored 5 Toquit the procedure press the W TEACH pushbutton and do not release it until the red LED A switches off and the green LED B blinks slowly 16 Troubleshootin When the unit does not work check if the problem lies with the unit itself or with the machine Therefore before any inspection try to control the machine with a different control unit if applicable If the problem persists it lies with the machine If not the problem may lie with the unit In such case please refer to paragraph 16 2 16 1 Unit w
32. units WA M and WC M enable the use of more actuators than the two smaller units WA R and WC R to meet the needs of complex applications requiring a more functions re owe LICCUEO0 00 AUTEC Dynamic Series Description of the cable control unit WA M and WC M Technical data plate Display or LED if present GCSE Actuators joysticks selectors Plug or cable gland pushbuttons k Starting keyswitch Mushroom pushbutton START pushbutton e W TEACH pushbutton F Output protection fuse Identification plate AUTEC Dynamic Series LICCUE00 00 8 Description of the cable control unit WA R and WC R ESL eo Kei E C Tl Display or LED if present Technical data plate Actuators joysticks selectors Starting keyswitch pushbuttons START pushbutton b Mushroom pushbutton mw Cable gland e W TEACH pushbutton F Output protection fuse LICCUE00 00 AUTEC Dynamic Series Conformity 9 1 1 Units WC M and WC R Units WC M and WC R interface with the machine through a CAN network of which they are slave nodes and through some digital outputs 1 2 Units WA M and WA R U

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