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user manual - Agromehanika

1. CARRIED TRACTOR SPRAYERS AGS 1000EN H and AGS 1200EN H INSTRUCTIONS FOR USE AGROMEHANIKA reserves the right to design modifications or product changes without any liabilities to inform the customer before and after each change INSTRUCTIONS FOR USE INDEX EC DECLARATION OF CONFORMIUITY A 5 CERTIFICATE ON DEVICE 55205005000 Eo Crue sparen e eara n ae 6 1 GENERA e vacua sauce eau EL 8 2 HEALTH SAFETY WARNINGS AND MEASURES cccccsccssssssssssssssccssccccccccccccccccccccccccccscccssssees 8 2 1 SAFETY 8 2 2 MAINTENANCE OF SAFETY SIGNS nn ss 8 2 3 READINESS FOR DANGER 9 24 REMOVING UNAUTHORIZED PERSONS 25525585 5 9 2 5 SAFETY IN HANDLING WITH CHEMICAL PRODUCTS 2 cvssisccccccssscccsccessocasncssacesnseonsctassccsssedscceassenansctesscessoceve 9 2 6 LABELS FOR DANGER ACCORDING TO DANGER LEVEL ssssssseeenssenennssenenssssennsssses 10 2 1 DANGER OF MECHANICAL INJURIES ste in nt 11 2 8 DANGERS CAUSED BY LIQUIDS UND
2. Figure 11 4 AGS 1000EN H 1200EN H S INSTRUCTIONS FOR USE MEANING OF MARKINGS IN CONNECTION SCHEME Control panel for control of equipment Connection hydraulic hoses with clamps for connection to tractor eae en 5 5 O Bonnet mar sont pal LL LL On eeo 1 ors oats aes 0 Supply tractor hydraulic connection P1 P2 1 P1 1 P2 unmarked pair of hydraulic hoses 2 P1 2 P2 yellow pair of hydraulic hoses Hydraulic connections for connection of right side booms of spraying equipment Hydraulic connections for connection of left side booms of spraying equipment Hydraulic connections for connection of main cylinder on spraying equipment Hydraulic connections for connection of levelling on spraying equipment EV3 1 Switch to section Al EVI 1 Switch to section A3 AGS 1000EN H 1200EN H 52 INSTRUCTIONS FOR USE 11 3 TRANSPORT SAFETIES Spraying equipment is fitted with mechanical safety which prevents uncontrolled opening of side booms in transport position Transport position of spraying equipment is clearly defined and mechanically secured in this position This is provided by mechanical safeties attached to the frame of the sprayer Sprayer with sprayer equipment works as a harmonized whole When lifting the spraying equipment mechanical safeties release and all hydraulic functions can be controlled When c
3. Figure 7 12 1 Stop valve 2 Fitting 3 Connection Figure 7 13 PROCEDURE OF WATER SUCTION INTO MAIN RESERVOIR Function of filling is done by suction of water through pump into the reservoir Remove the stop valve 1 fit the suction hose to fitting 2 and secure it with hose clamp Connect the fitting 2 with hose to connection 3 and secure it with side levers Set the lever of selection valve to position 1 Open the lever of valve for exterior supply to position 4 FILLING MAIN RESERVOIR 3 Set the lever of selection valve to position 6 After filling the reservoir move the lever of valve for exterior supply back to position 3 and disconnect the fitting with hose eee ere 7 4 3 6 KROPLJENJE PRSKANJE SPRAYING ABSPRITZEN 2 3 5 DELNO I ENJE DJELOMI NO I ENJE PARTIAL CLEANING TEILREINIGUNG 2 3 6 POPOLNO CISCENJE POTPUNO CISCENJE COMPLETE CLEANING TOTALE REINIGUNG Figure 7 14 AGS 1000EN H 1200EN H 33 INSTRUCTIONS FOR USE WARNING Gather water only from a pool or a water reservoir never from a hydrant under pressure because damage to the pump can occur FILLING THROUGH HYDRANT ADDITIONAL EQUIPMENT The sprayer can also be optionally equipped with system for exterior filling of main reservoir through a hydrant Filling of main reservoir has additional protection of anti reversing valve 4 which prevents flow of spray from the res
4. When assembling the parts slightly turn the attachment in order not to damage the seal Empty the reservoir during winter In winter pump must be completely emptied of water or the pump must be protected from freezing see chapter MAINTENANCE AND STORAGE AFTER SEASON PRESSURE REGULATOR WARNING Use protective equipment when cleaning AGS 1000EN H 1200EN H 44 INSTRUCTIONS FOR USE 10 PUMPS Pumps are a vital element of spraying appliances The reliability and a long durability of the pump also depend on how you treat the pump and whether you use and maintain it correctly IMPORTANT The standard version of all pumps is equipped with membranes which are made of NBR rubber Therefore it is the user s duty to use only chemical agents for spraying which do not harm this kind of material On the opposite the manufacturer cannot be held responsible for any kind of damage that could occur Figure 10 1 10 1 CONTROL BEFORE USE When the pump 15 not operating check the oil quantity the housing of the pump Also check the oil level every single time before filling the reservoir The level must be within the limits which are marked on the oil lid or in the oil pot depends on the version of the pump If the oil level is too low add some oil whereas be careful not to exceed the maximum allowed level The air pressure in the air chamber depends on the working pressure which can be found in the diagram on the left The air
5. according to the equipment 500 Recommended working pressure Herbicides 1 5 3 bar Fungicides 3 5 bar Insecticides 3 5 bar Figure 15 2 15 1 2 WHIRL NOZZLES The jet of such nozzles in formed like a rotating cone They consist of a whirling and a spraying part Spraying parameter settings should be such that the overlap of jets between the two nozzles is minimal The main characteristic of these nozzles are smaller drops the insecticide distribution 15 worse They are suitable for spraying with fungicides and insecticides Recommended working pressure 2 10 bar Recommended working height 0 5 meter A Distance between the nozzles H Height of nozzles above the crops A Spraying angle Figure 15 3 AGS 1000EN H 1200EN H 79 INSTRUCTIONS FOR USE 15 2 WIND INFLUENCE If possible avoid spraying in windy conditions If this is not possible remember the following use special nozzles Anti drift injection nozzles etc use nozzles with larger flow rates lower the pressure during spraying use nozzles which spray bigger drops 400 um reduce the working speed spraye in wind direction 15 3 WATER CONSUMPTION DURING SPRAYING Adjust the water consumption to the growth of the crop and the way the protection agent is working which you will be using Normally the water consumption per hectare ranges from 100 to 600 litres When using herbicides which are commonly spra
6. sieves selection valves nozzles etc When the cleaning is done make sure that there is no water left in the valves the filters the pump the nozzles etc Do not maintain the sprayer until it has not been thoroughly cleaned 12 2 1 HOSES Check the tightness of all hoses and hose junctions Replace damaged hoses with new ones A damaged hose cost you a lot of time during spraying 12 2 2 PAINT Some insecticides contain solvents which affect the paint Clean the corrosion off of colourless parts of the spraying appliance and apply some new paint 12 2 3 RESERVOIR Make sure that there are no rests of insecticide inside the reservoir Chemical agents must not stay in the reservoir for long time since they can fast shorten the durability of the reservoir and other parts Make sure that the outflow valve is opened 12 2 4 PRESSURE REGULATOR Protect the pressure regulator against moisture and dust It is recommended to grease moving parts with WD 40 or oil There are further instructions about the maintenance of the regulator in chapter MAINTENANCE OF PRESSURE REGULATOR AGS 1000EN H 1200EN H INSTRUCTIONS FOR USE 12 2 5 PUMP After every season thoroughly clean the inside and the outside of the pump and prepare it for storage Check the quantity of working hours and if necessary repair the pump oil change membrane change sealing change etc or at least check the oil level the sealing etc This is the most app
7. CLE R A ON raj oo CE 5 AIU oo A OIA N SS Go Go Go Go RO ID NO ND O ALU OJ JJ A COME DIS IS IRD IRD WIT JA QO Go Oo OI OTN IN 0215 ND p NO CO ON Gi 00 m nin R 5 GO ICO O U2 J o MIN ain OIIO GO B amp B Go Go Go Go O CA CA ED gt gt J gt B Go Go O U W Go CA O S CA gt CA Un Un S Co Un I A 4 Un A Un CA A 95 OO NE A A A c oe QO OO KIS ge 23 2 H ON lt CA O2 NO B UJ eu ON CA J Cyn Un A BR oo 53 A gt z gt 00 CA N Nn 95 Go N Nn NIO N OO O Un OO CA Un Un O Un Un I A OO OO A I EN Un O2 Un O2 JA Un Un in an an ER IQ Sa IR IN AINI AIA CO W KO I A Qi Gi B Go Go ON N N LD On NINININ OV Uri Go ele Mina R A 52 O LT VIA p OO IN Un N S O 5 Un OO EY e A CA S Un CA K OO Un 4 OO Un Un OO Un K Un Ne OO A CA O9 O
8. This releases mechanical safeties against opening booms in transport position 11 5 2 CLOSING OF SPRAYING EQUIPMENT Equipment must first be raised to starting position of activation of mechanism with wheel Use hydraulic levelling to align it so that it 15 parallel to the sprayer and activate block Closing of spraying equipment is done in reverse order as opening At the end release spraying equipment on mechanical safeties of sprayer shut off block and control panel Sprayer 1s ready for transport WARNING During opening and closing of spraying equipment nobody is allowed to be in the working area AGS 1000EN H 1200EN H 67 INSTRUCTIONS FOR USE 11 5 3 WORK WITH SPRAYING EQUIPMENT Drive the tractor to starting point of spraying Open spraying equipment see chapter OPENING OF SPRAYING EQUIPMENT Be careful of safety of others During spraying avoid sudden braking especially when the equipment is partially open At the end of the field or parcel make sure that you turn around safely While turning regard the length of open equipment and arch done while turning If there is road traffic along the field or parcel be extremely careful on other participants If turning is not possible abort spraying close the spraying equipment and turn the tractor with closed spraying equipment 11 5 4 WORK WITH CLOSED BOOMS ON ONE SIDE In case of using spraying equipment with booms closed on one side you must first activate b
9. and repeat filling done in reverse order Repeat the filling procedure until airless space in the cylinder is ensured Piston in the cylinder moves with steady response set through the damper AGS 1000EN H 1200EN H 58 INSTRUCTIONS FOR USE e End of filling Disconnect hydraulic hose welding coil must be full and without air bubbles if not repeat filling procedure Seal the connection with plug 1 8 Set the cylinder perpendicularly to connection P2 Connection must be in the highest top position Disconnect hydraulic hose P2 welding coil must be full and without air bubbles if not repeat filling procedure Seal the connection with plug G 1 8 WARNING Always use prescribed oil ATF for filling OPERATION OF HYDRAULIC CYLINDER Figure 11 20 Cylinder operates by system of closed circle with intermediate solenoid valve 3 Valve 15 open in basic position which enables floating hitch of equipment Cylinder response is set by damper 2 and tensioning devices 7 for pre tensioning of tensile spring 8 In case of blocking activate blocking switch on control panel indicator on and close the solenoid valve 3 which disables oil flow Equipment is now fixed with cart and is rigidly connected to chassis of sprayer Block is intended for use when opening and closing the equipment at standstill and for spraying with partially one side closed booms WARNING Activated block is not intended
10. dose for a hectare and the recommended water consumption Choose an appropriate tractor speed and if you do not have a reliable value measure it It is very important to have precise speed values when it comes calculating the quantity of the mixture Choose appropriate nozzle type and size according to the crop and required water consumption Use the nozzle tables Fill the reservoir with half of the fresh water you will need Adjust the working pressure on the regulator and check the liquid flow rate through the nozzles Calculate the required water consumption per hectare according to the measured liquid flow rate through the nozzles and the working speed While working pay attention to a constant working speed the height of the spraying equipment the working pressure and nozzle operation Clean the sprayer after you finish working AGS 1000EN H 1200EN H 78 INSTRUCTIONS FOR USE 15 1 NOZZLE TYPES IN FARMING 15 1 1 NOZZLE TYPES WITH A FLAT JET This kind of nozzles is principally used for spraying with herbicides insecticides and fungicides The insecticide is precisely distributed along the whole working range of the nozzle At lower pressure the drops are bigger and less sensitive to wind and vice versa The recommended working height 15 0 5 meter above the crop Figure 15 1 For reasons of correct overlapping of the jets the nozzle adjustment is very important The nozzles must be offset for 5 10
11. far that the mechanism with the wheel is not activated then the hydraulic valve does not allow booms to be opened only lift hydraulic cylinder on the spraying equipment is working 1 Hydraulic valve 2 Mechanism with wheel 3 Guide Figure 11 8 WARNING Never perform levelling in transport position of sprayin equipment Otherwise faults of the spraying equipment can occur AGS 1000EN H 1200EN H 54 INSTRUCTIONS FOR USE 11 4 CHARACTERISTICS OF SPRAYING EQUIPMENT 15 MY H 16MY H AND 18MY H Spraying equipment type MY H is hydraulic spraying equipment They are controlled from tractor cabin Main component parts of spraying equipment are guide AGS carried 018 01 616 shoulder carrier 018 01 649 shoulders 018 01 651 oscillating lever 018 01 650 boom 1 L 018 01 655 boom 1 D 018 01 656 boom 2 L 018 01 657 boom 2 D 018 01 658 pivot joint 3 018 01 659 pivot joint 3 D 018 01 660 boom 3 Three different sizes of booms are used depending on size of equipment for 15 MY H two in built nozzle carriers Tri Jet 018 01 663 for 16 MY H three in built nozzle carriers Tri Jet 018 01 662 for 18 MY H five in built nozzle carriers Tri Jet 018 01 661 Individual parts of spraying equipment are described the following 11 4 1 HYDRAULIC LIFT Hydraulic lift is the same for all spraying equipments Hydraulic cylinder acts in one way Safety is p
12. in clockwise direction and closed in reverse order see marking on the cover Reservoir cover must be closed while working We recommend using clean water for filling When filling the reservoir never insert the hose through cover into the reservoir or allow contact between spray and filling hose as pollution of supply part of the hose may arise Due to pressure fall spray can flow back to filling hose Figure 7 1 7 2 RESERVOIR FOR RINSING The reservoir for rinsing is intended for washing of the reservoir and other elements after you have finished working or after a break Fill the reservoir with clean water You can find more detailed instructions in the chapter DESCRIPTION OF SETTINGS OF VALVES FOR SPRAYING OR CLEANING 7 3 RESERVOIR FOR WASHING HANDS This reservoir is intended for washing hands after handling insecticides Fill the reservoir with drinkable water Its capacity is 15 litres WARNING Water is not drinkable 7 4 MIXING NOZZLE The sprayer is equipped with mixing nozzle for better mixing which is installed in the bottom part of the reservoir The mixing nozzle is controlled by means of the valve which is mounted on the pressure regulator The mixing nozzle is operating when the lever of the valve is in upright position and vice versa It is recommended to turn on the mixing nozzle during insecticide preparation and driving to the field Figure 7 2 AGS 1000EN H 1200EN H 27 INSTRUCTIONS
13. of the cardan shaft should be performed as follows 1 Mount the sprayer to the tractor and lift the tractor s lift arms to such a height where the distance between the tractor s connection shaft and the sprayer s connection shaft is the shortest both connection shafts are on the same height Be careful not to hit the sprayer against the tractor or the ground Stop the tractor s engine and remove the start key min 150mm Figure 6 1 Use the cardan shaft to connect drive output shaft of the tractor and input shaft on the sprayer s pump In case cardan shaft 15 too long and needs to be shortened pull out the cardan shaft and mount each end of it separately to the shaft of the tractor and to the shaft of the sprayer measure it out and mark the place where it needs to be cut Use an appropriate tool to shorten both parts in the same way and remove sharp edges WARNING The mutual covering of both cardan shafts must be at least 150 mm AGS 1000EN H 1200EN H 29 INSTRUCTIONS FOR USE 6 Attach profiles and connect both parts of the cardan shaft min 20 mm Figure 6 2 8 To ensure a long reliability of the cardan shaft avoid angles larger than 15 9 When using safety cardan shafts fit an Allen screw with torque of 40 Nm Check the torque after two 2 minutes of operation a 15 max Figure 6 3 WARNING Always mount the female end of the cardan shaft to the tractor Connect th
14. optimally Spraying device is not to be used for pumping or spraying of water based solutions with greater specific weight and viscosity than water chemical solutions whose compatibility with elements built on the spraying device 1s not reliable drinking water sea water and other saline solutions water with temperature exceeding 40 C or lower than 5 C any kind of varnish or patina quick acting diluters oils and greases liquids containing granulates or floating hard particles 2 HEALTH SAFETY WARNINGS AND MEASURES 2 1 SAFETY SIGNS Sign on the left is a warning safety sign and 15 normally located on the machine with other signs Respect instructions for safe work and act accordingly in extreme situations 2 2 MAINTENANCE OF SAFETY SIGNS Carefully read instructions regarding safety regulations described in instructions for use of your machine Ensure that the signs are clearly visible on the machine After repairing the machine and changing component parts make sure that the machine includes all required safety signs Safety signs are available from authorized dealers Learn the operation of your machine and proper handling and control units Ensure that your machine is in good technical condition Each unauthorized change to the machine can diminish its function as well as safe operation and can shorten its life span AGS 1000EN H 1200EN H 8 INSTRUCTIONS FOR
15. pressure in the air chamber must never be higher than the working pressure of the pump Make sure that the valves ensure free flow of liquid from the reservoir to the pump Also check the porosity of the suction filter insert and the suction hose make sure that the hose is not folded Delovni tlak rpalke bar 0 1 2 3 4 5 6 7 Tlak zraka v vetrniku bar AGS 1000EN H 1200EN H 45 INSTRUCTIONS FOR USE 10 2 USE Before turning on the pump make sure that the main valve on pressure regulator is closed return to reservoir Never turn on the pump s drive when the setting on the regulator enables full load on the pump Turn on the pump and let it run for approximately one minute under minimum pressure in order to aerate the pump and the inlet and the outlet pipes Only then can you put full load on the pump Be careful not to exceed the maximum allowed pressure and the maximum allowed rpm of 540 On the opposite the manufacturer cannot be held responsible for any kind of damage that could occur 10 3 AFTER USE Some chemical agents can shorten the durability of some vital parts of the pump such as rubber membranes and other rubber seals Therefore a thorough washing of the pump after each single spraying 15 recommended To do this you will need to pump some clean water through the pump Let the pump operate at working pressure for several minutes Lower the pressure and let the pump operate for approximately one minute to bl
16. reverse choke valve see chapter DIVERSION REGULATION VALVE EC and chapter REGULATOR SETTINGS FOR WORK Regulator PR3 ECF type 215 consisted of 1 Central regulation part 2 Self cleaning pressure filter 3 Diversion valve manual 4 Diversion regulation valve EC 5 Manometer 6 Choke valve INSTRUCTIONS FOR USE 9 1 1 CONTROL PANEL RC4 Control of all regulator functions id done with control panel RC3 which control electric motors in individual valves or spraying sections In version PR3 ECF two models of regulators are used depending on the size of spraying equipment The difference between them is in the number of diversion regulation valves with spraying equipment 18 21 24 m H there are 7 diversion valves on the regulator with spraying equipment 12 15 16 18 there are 5 diversion valves the regulator Sprayer type AGS 1000 EN H and AGS 1200 EN H has an in built regulator with 5 diversion regulation valves which means that sections 1 and 7 on the panel of remote regulation are free 4 F o 4 1 Turn main valve ON OFF 2 Pressure regulation 3 Section on off 4 Remote regulation on off 5 DDD DD m P 4 Ve K AT B or 2 3 4 5 8 RC4 SSE TET rmi ZA BST AX KE UG OA e w 1 Figure 9 3 CONNECTION ELECTRIC
17. shoulder cart 5 and oscillating lever 4 Horizontal position of the sprayer requires that tensile springs 8 on the spraying equipment are equally stressed on oscillating lever so that together with hydraulic cylinder in case of inclination on one side they can enable spraying equipment in one oscillating frequency to return to its original horizontal position AGS 1000EN H 1200EN H 37 INSTRUCTIONS FOR USE gt FILLING OF HYDRAULIC CYLINDER Hydraulic cylinder is of closed type and is not connected to hydraulic hoses Before first installation of hydraulic cylinder to spraying equipment procedure of filling on a special device figure 11 17 follows Oil ATF is used for filling of the hydraulic cylinder Figure 11 18 Figure 11 19 PROCEDURE OF FILLING OF HYDRAULIC CYLINDER e Before connecting the cylinder all connections for hydraulic hoses must be facing upwards due to air displacement during filling e Connect hydraulic hoses 1 and P2 to cylinder connections e Start of filling Cylinder starts filling from one side through hydraulic hose P2 piston starts moving outwards When piston reaches end point oil starts to flow through electric hydraulic valve and damper into the other part of the cylinder and back in the filling device through hydraulic hose 1 At uninterrupted filling after certain still time of piston end point due to aeration divert oil flow on the device in the opposite direction
18. the instructions below To drive the pump a cardan shaft must be used which characteristics are in accordance with the recommendations of the manufacturer and is fitted with a protection cover Connect the machine to the tractor only if the drive shaft PTO 15 turned off Connecting and disconnecting of the cardan shaft must be performed only when the engine 15 shut off Before activating the drive shaft PTO check the number of revolutions and make sure that there are no people or animals in the danger area of the machine cardan shaft should be cleaned and greased only when the drive shaft PTO 15 turned off the engine shut down and the start key removed Do not engage the drive shaft of the tractor PTO without a reason and check if the difference of cardan joint angles is not excessive WARNING Do not engage the drive shaft of the tractor PTO with the engine not running 2 15 SAFE MAINTENANCE Before starting to operate the machine learn how to maintain it Keep the working place clean and dry Do not grease maintain or adjust the machine while it is moving Do not touch moving parts of the machine Turn off the machine and make sure that there is no working pressure in the circulation of the chemicals Do not maintain or service the machine before it 15 thoroughly cleaned During maintenance and servicing of the machine remove the start key or disconnect the connections Disconnect the drive shaft of the tra
19. the attached warning label figure 11 26 are recommended heights mm Hydraulic cylinder 4 is fastened in link profile 3 and shoulder carrier Link profile is guided through the guide 2 and is limited with a screw on top Suspension response depends on correct fullness of cushions state of guides airiness of guides and lubrication of guides vu E E E LI Figure 11 27 Figure 11 28 WARNING Check fullness of pneumatic cushions before each use Maximum pressure is 8 bar Fullness of cushions depends on type of spraying equipment and is determined by measuring recommended height AGS 1000EN H 1200EN H 62 INSTRUCTIONS FOR USE 11 4 7 SAFETY BOOM AND SPRING SLIDER SAFETY BOOM Rear boom third boom is fastened through adjustable screw in single point in top part and elastically with spring in the bottom part which enables movement of boom left right and up In case of an obstacle or contact with the ground boom moves away and returns to original position Figure 11 30 SPRING SLIDER Spring slider prevents impact of equipment with the eround in case of sudden inclination of the sprayer Spring slider can be according to needs as well as optionally adjusted to four different positions on the boom Fisure 11 31 AGS 1000EN H 1200EN H 63 INSTRUCTIONS FOR USE 11 4 8 SHOULDER AND BOOM PIVOTS Fastening of first boom on shoulder and fastening between booms seco
20. to nozzles returns the same amount of spray to reservoir as it is used by nozzles the section fine adjustment a lever for manual opening of valve b button for setting reverse choke valve Figure 9 8 9 1 6 DIVERSION REGULATION VALVE EC ARAG Diversion valve EC ARAG with in built electric motors enables opening and closing of flow to individual sections of spraying equipment On off valve Figure 9 9 9 1 7 DIVERSION VALVE MANUAL Diversion valves are used for opening and closing of individual sections on spraying equipment with smaller working widths and for opening and closing of the system which provides smooth mixing in main reservoir They can also be used as valves for supplying structures which are part of sprayer additional equipment All versions of pressure regulators type PR3 are fitted with them Valve is open when the lever is in position displayed in the figure Figure 9 10 AGS 1000EN H 1200EN H INSTRUCTIONS FOR USE 9 1 8 SETTING DIVERSION REGULATION VALVES FINE ADJUSTMENT Setting 15 possible only if optional diversion regulation valves type EC figure 9 8 are fitted on regulator Regulator setting is done with clean water before spraying First with wanted hectare consumption we calculate appropriate working speed and working pressure for fitted nozzles Then we set working revolution of tractor engine according to calculated working s
21. una Da Fede eeu uod d reos Na 22 AGS 1000EN H 1200EN H 1 5 1 5 2 6 1 6 2 7 1 7 2 7 3 7 4 7 5 7 6 7 7 7 8 7 9 7 10 7 11 8 1 8 2 8 3 8 4 9 1 9 2 9 3 10 10 1 10 2 10 3 10 4 INSTRUCTIONS FOR USE QUICK CONNECTION OF SPRAYER TO TRACTOR 23 SUPPORT MEL OE Cn m eh ne eko Da ka ka ae a kle 24 DRIVE CARDAN SHAFT NOT INCLUDED ssssssssssssssssssscccccccsssssssssssssssssssssssssssccccssssees 25 25 25 DETAILED DESCRIPTION WITH INSTRUCTIONS FOR 2 2 2 26 MAIN RESERVOIR EENEN end dette e eni eme E EM NP Ere 26 RESERVOIR FOR octo aaa orbs ssepe dee cbr Eso PEE 27 RESERVOIR FOR WASHING HANDS iocus 55550 peo cu ste ue tae bl suce der ist s aise 27 MIXING LOMA P or 27 SUCTION FILTER 0 Oen eise cu A aii 28 NOZZLE FOR CLEANING INTERIOR OF MAIN RESERVOIR eee e ee eee ettet
22. 0 To check the membranes first of all unscrew the bolts 540015 on the covers of the pump 017 41 007 and release the suction and pressure collector After that unscrew the bolts 019 31 317 on the covers 017 41 007 and remove the chambers Carefully inspect the upper and lower side of the membranes Release the oil at the same time It is recommended to clean the inside of the pump and its vital parts with diesel oil before reassembling the pump Assemble the pump in reverse order Be careful to correctly insert the valves see the catalogue After that pour fresh oil into the pump For pump BM 150 20 oil needs to be poured in through the oil pot 017 01 142 or 017 01 146 While pouring oil into the pump turn the shaft of the pump several times by hand in order to press out any excess air which is caught between the piston and the membrane Pay attention to the oil level Turn on the pump for few minutes at minimum pressure Pay attention to the functioning of the pump and add some oil if needed 10 4 4 INSTRUCTIONS FOR DAMAGED MEMBRANE If the oil in the oil pot of pump BM 150 20 whitens immediately stop operating the machine and replace the damaged membranes On the opposite the pump can be heavily damaged It is also possible to recognise a damaged membrane by means of the manometer since its pressure pointer does not come to a halt 10 4 5 MAINTENANCE After every single use it is recommended to wash out the inside of the pum
23. 71 INSTRUCTIONS FOR USE 14 7 SPRAYER DISPOSAL Once the spraying appliance cannot be used anymore you will have to clean it completely take it apart and sort the individual components of the sprayer by material The components must be handed over to an organisation which deals with waste materials The reservoir and other plastic parts of the sprayer can be recycled or burned in special incineration sites The metal parts can be sorted out as scrap metal Consider the local legislation for waste materials 14 8 MATERIALS AND RECYCLING RESERVOIR PEHD high density polyethylene FLEXIBLE HOSES RUBBER PVC FRAME STEEL VALVES REGULATOR NOZZLE HOLDERS more or less PA with fibre glass NOZZLE HOLDER HOSES PE polyethylene 15 GENERAL INSTRUCTIONS FOR SPRAYING WARNING The machine ISN T APPROPRIATE TO WORK WITH LIQUID FERTILIZERS In case of extraordinary use we recommend consultation with our technical service For a successful spraying the appropriate water quantity right nozzle selection and a precise consumption calculation are of major importance It 1s recommended to stick to the following order when it comes to preparing of the spraying mixture and spraying Make sure that the spraying appliance is in flawless condition Check the oil level of the pump and clean all filters Read the instructions which are attached to the protective agent Pay special attention to the prescribed concentration the
24. AL CABLE OF CONTROL PANEL Figure 9 4 Supply cable supply plug C Connection cable between control panel and solenoid hydraulic valves Technical and operational characteristics 12 V DC Working area 0 C 70 C AGS 1000EN H 1200EN H 40 INSTRUCTIONS FOR USE 9 1 2 REGULATOR MARKING Basic marking of regulator is PR 3EC Basic marking has an added Marking F meaning that the regulator is fitted with self cleaning filter Marking M meaning that the regulator is fitted with flow meter Marking 5EC denoting 5 electric motor diversion regulation valves Last number 2 meaning that the regulator is fitted with two manual diversion valves Example Marking PR3 ECF 5 2 It is a regulator PR3 with self cleaning pressure filter five diversion regulation valves and two diversion valves 9 1 3 CENTRAL REGULATION VALVE Central regulation valve regulates central opening and closing of the entire system Manual regulation valve 1s used to set max working pressure and fine adjustment with electric motor regulation valve Main valve is controlled with button ON OFF and electric motor valve with button for pressure increase decrease on remote regulation Central regulation system is consisted of three main component parts 1 Main valve 2 Regulation electric motor valve 3 Manual regulation safety valve Figure 9 6 9 1 4 SELF CLEANING FILTER The self cleaning pressure filter ad
25. E 77 FILLING CONTAINER Filling container 15 intended for mixing and pumping of spray into the main reservoir It is mounted at the side of the main reservoir and lowered a little Filling container consists of frame with reservoir 21 control valves 20 mounted on the frame injector nozzle for mixing 14 rinsing nozzle of reservoir 16 valve with nozzle for rinsing packaging 19 and additional diversion valve on pressure regulator 6 Figure 7 5 7 7 1 FILLING CONTAINER OPERATION Fill the main reservoir to approximately 1 3 with water turn on the pump and open the main valve on flow regulator Check if the control valves and release valve 22 on the filling container are closed Open the diversion valve 6 on pressure regulator and set working pressure to min 5 bar Fill approximately 1 3 of filling container with water by opening the lever of control valve 20 2 which supplies the injector mixing nozzle 14 You can control supply by opening the lever on control valve Put or pour the foreseen amount of spray according to spray manufacturer s instructions in the filling container Rinse the packaging with nozzle for packaging rinsing 19 by opening the cover and pushing the opening on packaging on rinsing nozzle with control valve closed 20 1 Rinsing nozzle can also penetrate protective foil under packaging cover so there is no contamination of the environment Open the control valve 20 2 with injector mixing no
26. ER HIGH 55 11 299 WORKING PLACE OPERA TOR 12 2 10 PERSONAL PROTECTION 50005 Eo ea e 12 2 11 PROTECTION OF RESPIRATORY SYS PEMD selon e oasia 12 2 12 SKIN PROTECTION NE o rare e Ei o vei S INA eni NE En ena 13 2 13 MAINTAINING PROTECTION EQUIPMENT 13 2 14 SAFE OPERA TION sss 14 2 15 SAFE MATING NANG 3 orte 14 2 16 ROAD TRANSPORT 5205005 15 2 17 PROCEDURES IN ACCIDENTS WITH CHEMICALS ccssssscscssccccsccsssscscccccscssssccccescsssscssssssssooeese 15 2 18 REGULATIONS REGARDING MACHINE USE ccce eeeee esee sess esee sess sess s neso oaaannna 15 3 SAFETY SIGNS ON MACHINE AND INSTRUCTIONS FOR 16 4 ee RR 18 41 LETING POINTS 18 4 2 SPRAYER COMPONENT PAR GE kn eden 19 45 MACHINE IDENTIFICATION Se ae a 20 44 FUNCTION SCHEME ni 21 45 ADDITIONAL EQUIPMEN D les A ee aaa 22 5 CONNECTING SPRAYER TO TRACTOR uni
27. FOR USE 7 5 SUCTION FILTER The suction filter 15 mounted between the reservoir and the pump Its function is filtrating the insecticide before it reaches the regulator The size of the filter is 50 MESH 7 5 1 CLEANING FILTER INSERT Firstly unscrew the yellow lever 3 on the filter cover 2 by turning it counter clockwise and pulling it out The valve mounted inside the filter will close the flow of the liquid from the main reservoir Unscrew the nut 5 from the filter cover and remove the cover and the filter insert 4 Clean the filter insert and mount all parts back together in the reverse order When mounting the parts back together make sure that the metal pin of the locking valve which is located at the extracted part with a yellow lever will be properly inserted otherwise the filter will not function properly Figure 7 3 WARNING Use protective gloves when cleaning the filter Clean the filter insert before each filling of the reservoir 7 6 NOZZLE FOR CLEANING INTERIOR OF MAIN RESERVOIR Nozzle is mounted in the interior of main reservoir and 16 intended for washing of reservoir s interior after finished spraying It is connected to one of the supply valves on pressure regulator which when open provides required water for cleaning Figure 7 4 WARNING Nozzle shape in the figure is illustrative only and can differ from actual state on the sprayer AGS 1000EN H 1200EN H 28 INSTRUCTIONS FOR US
28. N Be NO m 4 ne NIN KO DO co KO CA A Wr AI a Qi Go ON Go Go Un A BE J KO W I I D CA O BE A A OO ON A lt A O A A 554 514 OO O O K 1 gt O 3 00 Remark check the actual flow rate of the nozzles by measuring it If the flow rate of a nozzle at a specific pressure exceeds the table values for more than 10 then the nozzle insert is worn and needs to be replaced AGS 1000EN H 1200EN H 81 INSTRUCTIONS FOR USE 15 5 USE OF TABLES 15 5 1 NOZZLE SELECTION Example You have the following data desired consumption per hectare of 400 working speed 6 km h 1 In the speed column for 6 km h of table 2 find the desired consumption per hectare 400 I ha 2 See the flow rate of the nozzle on the left side of the table in our case this 1s 2 00 l min 3 Select the appropriate nozzle at specific pressure from table 1 e g TABLE 1 nozzle LECHLER brown colour at a pressure of 3 2 bar 15 5 2 SELECTING APPROPRIATE SPEED AND WORKING PRESSURE Example desired consumption per hectare 400 I ha installed LECHLER nozzle RED colour desired pressure between 2 and 4 bar desired working speed between 4 and 6 km h 1 In table 1 find the nozzles installed in your sprayer LECHLER RED nozzles have a flow rate of 1 26 l min at a pressure of 2 bar and a flow rat
29. Pump type PR 3ECFM SEC 2 Regulator type 15 MY H Working width of the spraying equipment type of the equipment All other technical data for individual components pumps flow regulator nozzles can be found in individual chapters 14 2 DIMENSIONS AND WEIGHT Empty weight of sprayer Nominal capacity of hand washing reservoir Dimensions without equipment SPRAYER TYPE Number of sections Distribution of nozzles by sections p MEN _ AGS 1000EN H 1200EN H vie INSTRUCTIONS FOR USE AGS 1000 EN H 15MY H 16MY H 18MY H 153 a es Height in transport position empty 5 Weight of sprayer and equipment full Dimensions AGS 1200 EN H Mau nd Height in transport position k empty 5 z d 1 re 19 A QU ps Su M LT V M u IN i 81 46 Figure 14 1 AGS 1000EN H 1200EN H 76 INSTRUCTIONS FOR USE 14 3 COMBINATIONAL MATRIX SPRAYER TYPE reservoir capacity SPRAYING REGULATION EQUIPMENT TYPE TYPE BASIC VERSIONS 1200 EN H 1200 1 PR3 ECFM SEC 2 Elektronska regulacija PR3 ECF SEC 2 Daljinska AG TRONIK regulacija S in x gt gt gt A T Z x s MEN pesos 14 4 CONNECTION FOR MEASURING FLOW RATE OF PUMP The flow met
30. REN po AE FELDSPRITZEN IMMERI Figure 5 6 AGS 1000EN H 1200EN H 24 INSTRUCTIONS FOR USE 6 DRIVE CARDAN SHAFT NOT INCLUDED 6 1 OPERATOR S SAFETY 6 2 WARNING To avoid accidents and personal injuries follow these recommendations and safety regulations Before mounting connecting of the cardan shaft to the tractor and the sprayer the drive shaft cardan shaft always turn off the engine and remove the start key from its lock When mounting the cardan shaft the cardan shaft of the tractor can be easily turned if the engine and the cardan shaft are turned off When mounting the cardan shaft make sure that the safety pin 1s 1n right position and well stuck in its hole Pull and push the cardan shaft forwards and backwards as long as the safety pin is not in its hole Rotating shafts without protection can be very dangerous Always make sure that all of the safety devices are on their place and that all of the rotating surfaces are well covered including the junctions of the cardan shaft on both ends Do not use cardan shafts without protection Do not touch rotating cardan shafts The safety distance to a rotating cardan should not be less than 1 5 m Secure protection elements with chain from turning Make sure that the protection of the cardan on the tractor and connection is well connected attached CONNECTION OF CARDAN SHAFT The first mounting
31. S M n 82 15 6 DIFFERENT CALCULATIONS 82 AGS 1000EN H 1200EN H 3 INSTRUCTIONS FOR USE SPRAYER AGS 1000 1200 EN H WITH SPRAYING EQUIPMENT 15 16 and 18MY H AGS 1000EN H 1200EN H 4 INSTRUCTIONS FOR USE EC DECLARATION OF CONFORMITY Manufacturer AGROMEHANIKA proizvodnja in trgovina Kranj d d Hrastje 52 a KRANJ SLOVENIA declares that the product SPRAYER AGS 1000 EN H SPRAYER AGS 1200 EN H is manufactured in accordance with l Directive on Machinery 2006 42 EC and Directive 2009 127 EC amending Directive 2006 42 EC with regard to machinery for pesticide application 2 Rules on acquiring certificate on device conformity for apply phyto pharmaceutical products Ur list RS nr 37 2001 3 Rules on changes and amendments to rules on acquiring certificate on device conformity for apply phyto pharmaceutical products Ur list RS nr 80 2001 4 Rules on changes of rules on acquiring certificate on device conformity for apply phyto pharmaceutical products Ur list RS nr 80 2002 The following harmonized European standards on safety were applied SIST EN ISO 4254 1 2013 Agricultural machinery Safety Part 1 General requirements SIST EN ISO 4254 6 2010 Agricultural machinery Safety Part 6 Sprayers and devices for distributin
32. SE Lect 45 H 46 AFTER le nn Na a SEN a ns 46 PISTON MEMBRANE PUMPS BM 150 20 caseccvcccsebsvadevcasvedductensccdscsvesedsesuedssdebecdiseevascdasbucdidessvecescestacdesassecsteutss 46 AGS 1000EN H 1200EN H 2 INSTRUCTIONS FOR USE IL SPRAVING I Ee REESE cipe D 48 11 1 CHARACTERISTICS OF SPRAYING EQUIPMENT 15 MY H 16 MY H 18 48 11 2 COMPONENTS FOR CONTROLLING SPRAYING EQUIPMENT ssscssssccscsssssccssccescssssccssceeeoees 49 11 3 TRANSPORT SANE MINO 53 11 4 CHARACTERISTICS OF SPRAYING EQUIPMENT 15 MY H 16 AND 18 55 11 5 Pede Rai cen 67 11 6 SPRAYING SECTIONS AND rbi seno on 68 11 7 TRI JET NOZZLE CARRIER ccc m 69 12 MAINTENANCE OF SPRAYING EQUIPMENT eeeecccsssssssssssoooccccceccceesessssssosoooocecececeesesesssssssosssse 70 12 1 CLEANING THE SPRAYING DEVICE co oes e 70 12 2 MAINTENANCE AND STORAGE AFTER SEASON ccccccccsssoccsssssccccsccccssssscccssccccssssscccsscccesssssccce
33. T NANA A Pravilnik o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list RS t 37 01 Pravilnik o spremembah in dopolnitvah pravilnika o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list RS t 80 01 Pravilnik o spremembi pravilnika o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list RS t 80 02 117 02 Podpis Podpis TEHNI NI VODJA CERTIFIKACIJSKEGA DEKAN ORGANA Prof dr Mihael Jo ef Toman Prof dr Rajko Bernik 4 AGS 1000EN H 1200EN H 6 INSTRUCTIONS FOR USE UNIVERZA V LJUBLJANI Biotehniska fakulteta ODDELEK ZA AGRONOMIJO CERTIFIKACIJSKI ORGAN Katedra za kmetijsko tehniko CERTIFIKAT _ O SKLADNOSTI NAPRAVE ZA NANA ANJE FITOFARMACEVTSKIH SREDSTEV IN NASLOV DOBAVITELJA a ime AGROMEHANIKA proizvodnja in trgovina KRANJ d d b naslov Hrastje 52 a 4001 KRANJ 2 SERIJSKA T CERTIFIKATA UL BF 168 08 3 DATUM IZDAJE CERTIFIKATA 10 06 2008 4 VELJAVNOST CERTIFIKATA 10 06 2013 3 IDENTIFIKACIJA PROIZVODA a proizvajalca izdelka AGROMEHANIKA proizvodnja in trgovina KRANJ d d Hrastje 52 a 4001 KRANJ b oznaka modela ali tipa kropilnica AGS 1200 EN 6 TEHNICNI PREDPISI STANDARDI IN DRUGE SPECIFIKACIJE NA KATERE SE CERTIFIKAT NANASA Pravilnik pridobitvi certifikata o skladnosti za naprave za nanaSanje fitofarm
34. USE 2 3 READINESS FOR DANGER Be prepared for sudden fire Make sure that a first aid kit and a fire extinguisher are always at hand when working Make sure that you have phone numbers of your doctor emergency clinic hospital and fire service written in a visible location access to the machine Every unauthorized person riding on the machine can have an accident a fall from the machine or an injury by the machine Person riding on the machine can affect the driver who is controlling the machine and can change the machine s barycentre Person on the machine obstructs overview of the driver and can contribute to unreliable working conditions on the machine Do not allow unauthorized persons to gain 2 5 SAFETY IN HANDLING WITH CHEMICAL PRODUCTS Handle chemical products extremely carefully to avoid potential injuries and dangers to health as well as to the environment AGS 1000EN H 1200EN H Be very careful when handling chemical products Ensure that you do not have direct contact with chemical products Handle chemical products as you would poisons Choose chemical products which are least dangerous to your health most effective and easy soluble Always read instructions for use given on the chemical products Regard regulations safety measures and use instructions When working use respiratory protection such as gas mask helmet with fresh air When preparing chemical products wear ap
35. Y LIQUIDS UNDER HIGH PRESSURE Liquids leaking from the pipes can be under high pressure and can cause injuries to your skin and cause dangerous injuries if they spread under your skin Never try to dismount a hydraulic pipe or any other of the hydraulic installation as long as this one is under high pressure Before you start up the hydraulic system make sure that the installation 15 safe Help yourself with a piece of cardboard when trying to find the place of leakage Protect your hands and body by means of gloves and protective clothing if you are handling a high pressure hydraulic system In case of injury seek medical attention To prevent severe injuries each penetration through the skin must be stopped and liquids must be removed within a few hours AGS 1000EN H 1200EN H 11 INSTRUCTIONS FOR USE 2 9 WORKING PLACE OF OPERATOR There is only one person required to operate the machine This person 15 also the tractor driver This machine can be operated by a person older than 18 years and has the know how that is needed for safe and accurate operation of spraying appliances and products The person needs to be in good health mentally and physically Operational work and maintaining of the sprayer can only be carried out by authorized personnel which is qualified for this type of work Machine operator must undergo medical examination in accordance with local regulations The working place of th
36. acevtskih sredstev Ur list RS t 37 01 Pravilnik o spremembah in dopolnitvah pravilnika o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list RS t 80 01 Pravilnik o spremembi pravilnika o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list RS t 80 02 117 02 Podpis fak Podpis TEHNICNI VODJA S STORY CERTIFIKACIJSKEGA 2 ORGANA lel K Prof dr Janez Hribar Prof dr Rajko Bernik 2 J3 gm 5 AGS 1000EN H 1200EN H Z INSTRUCTIONS FOR USE We thank you for the trust given when choosing our spraying device AGROMEHANIKA for chemical protection of plants Reliability and performance of the device depends on your care for the device Before connecting the spraying device to a tractor carefully read the instructions for use and heed to them while operating the machine Instructions contain essential information on effective and safe use and long life of the machine 1 GENERAL Spraying device is designed and constructed for applying chemical products water based solution which are normally used for chemical protection of crops on field crops Construction design enables access to all vital elements of the sprayer and easy handling Robust construction quality component parts and a great deal of additional equipment enable the user to work reliably and use spraying agents and energy
37. all parts after every single cleaning After washing the spraying equipment check if any of the hoses or joints leaks and check the condition of the flexible hoses Repair broken hoses or loose joints 1 good time since that kind of errors can cost you a lot of time during spraying Some insecticides contain solvents which affect the paint Clean the corrosion off of colourless parts of the spraying equipment and apply some new paint 12 1 CLEANING THE SPRAYING DEVICE After every single use of the sprayer the appliance must be thoroughly cleaned The best way to use any excess insecticide 16 to dilute it with water and spray it on the same surface again The concentration should be at least 10 10 units of water per one unit of insecticide the spraying speed slightly faster and the spraying pressure slightly lower 1 5 bar depending on the nozzle While doing this use the additional reservoir for washing The procedure is described in the chapter COMPLETE CLEANING OF THE SPRAYER After that thoroughly clean the sprayer on the inside and outside and also clean all tolls which you have used for spraying including the tractor Use only detergents that are recommended by the manufacturer of protection agents If there are instructions for cleaning of the appliance after using it attached to the instructions for using the insecticide follow them In accordance with the local legislation on washing of the pesticides into the earth agr
38. alues by adding weights at the front and removing weights at the back of the tractor You can decide on this on the basis of weighing before first operation Sprayer can completely or partially cover the lights and signs on the tractor In such case the machine must be fitted with light signals and warnings During road transport of sprayer with the tractor follow traffic regulations During road transport spraying equipment must be raised to appropriate height Fix the 3 point hitch in the raised position to prevent sudden fall or slip of the machine and lateral swinging 2 17 PROCEDURES IN ACCIDENTS WITH CHEMICALS If your skin or eyes come in contact with chemicals or their solution wash them out with plenty of water and repeat the process several times In the case of suspected poisoning symptoms sweating dizziness depression headache sickness immediately stop working take off wet clothes remain calm if you feel sick because of consumption of chemicals try to throw up lay on your side immediately call for medical help and let the physician see the label of the chemical so he or she will be able to determine the type of poisoning easier In case of suspected poisoning the patient must not eat or drink castor oil milk butter eggs and alcohol since these ingredients worsen the poisoning effect 2 18 REGULATIONS REGARDING MACHINE USE Machine operator and user must be familiar with regulatio
39. asing of the cleaning agent Some detergents become active only after few minutes so the cleaning process can be slightly longer see instructions of the manufacturer WARNING Be careful while handling detergents follow the instructions of the manufacturer After cleaning the sprayer with a detergent fill at least 1 5 of the tank with clean water and repeat the cleaning process Make sure that you have cleaned all elements that have come in contact with the insecticide or the detergent Make sure that you have precisely cleaned all filters Be careful not to damage the fabric on the filter insert while cleaning filters If the filter insert is damaged replace it with a new one A more precise description about cleaning of the pressure filter can be found the chapter SUCTION FILTER CLEANING THE SUCTION FILTER At the end of the cleaning process clean all nozzles Nozzles can be cleaned only by means of a soft brush compressed air or water You can damage the nozzle when cleaning it with a hard item WARNING In the case your spraying equipment is being cleaned by a high pressure cleaning appliance it is recommended to grease all moving parts after every single cleaning 12 2 MAINTENANCE AND STORAGE AFTER SEASON When the spraying season 15 over find some time and prepare the spraying appliance for storage Before storing the appliance thoroughly clean the inside and the outside of the sprayer regulator pump
40. chapter SATELLITE NAVIGATION GPS Lise lo La Figure 9 11 AGS 1000EN H 1200EN H 43 INSTRUCTIONS FOR USE Instructions for use with catalogue of spare parts are a separate booklet ELECTRONIC REGULATION and enclosed to machines fitted with this system 9 3 PRESSURE REGULATOR MAINTENANCE After every single spraying the regulator needs to be washed with clean water This is done by letting clean water flow through the regulator see chapter COMPLETE CLEANING OF SPRAYER The remains of spray arise after evaporation of water cause damage to vital parts additional corrosion of seals of regulator or can come off the walls in future spraying and clog mouthpieces of nozzles The easiest way of cleaning the filter 16 to open the valve on bottom side close all of the diversion valves and enable full flow through the filter Clean the filter insert by hand from time to time and replace it if it is worn or damaged To do this turn the lower part of the filter 14022 1 in counter clockwise direction pull out the filter insert E 14021 and clean the inside of it with a brush and flowing water Before reassembling the filter also clean the seal and its place and grease the seal This applies to all junctions where round seals are used Use oil or WD 40 to grease all of the moving parts and threads of the regulator every 40 working hours Thoroughly clean and grease the 0 seals before connecting the connecting parts together
41. connection to 6 2 solenoid hydraulic valve EV1 for control of lift lowering and levelling on spraying equipment e Unmarked pair connection to 6 2 solenoid hydraulic valve EV3 for control of booms on spraying equipment Figure 11 3 Technical and working characteristics Working pressure of safety valve 120 bar 150 bar 180 bar WARNING System is not equipped with a safety valve therefore regard the allowed working pressure AGS 1000EN H 1200EN H EX INSTRUCTIONS FOR USE WARNING Do not connect hydraulic hoses to pressure greater than allowed CONNECTION TO TRACTOR Tractor cabin must be fitted with control panel for control of hydraulic cylinders on spraying equipment It must be mounted on an appropriate fixed position Control panel with supply cable 15 connected to tractor source of direct electric voltage 12 V DC and maximum current 10 A Connect the connection cable of solenoid hydraulic valves C Connect hydraulic hoses with hydraulic valve of the tractor yellow pair of hoses with hydraulic clamp separately to its line for controlling one boom lifting lowering of spraying equipment levelling and unmarked pair of hoses with hydraulic clamp separately to other line for controlling the other boom opening and closing of left or right side of booms of spraying equipment on the tractor WARNING When connecting hydraulic hoses tractor hydraulic valves must not be under pressure
42. ctor PTO to prevent sudden actuation and operation of the machine Do not inspect the machine without turning on safety elements Do not perform reparatory welding on the machine if you have used ammonium nitrate or any other liquid that contains ammonium nitrate for spraying without having thoroughly cleaned the machine before Do not enter the reservoir to repair or clean it Support and safely mount all parts that need to be lifted during maintenance Keep all of the sprayer s parts in good condition Repair damages immediately Replace worn and damaged parts Remove excess oil grease or any other debris Disconnect the battery before you start to adjust the electrical system or perform welding on the machine AGS 1000EN H 1200EN H 14 INSTRUCTIONS FOR USE During maintenance of the machine or cleaning the nozzles use appropriate protection equipment in accordance with the regulations tis strictly forbidden to release chemicals into the environment 2 16 ROAD TRANSPORT Do not drive the machine on public roads If you have to you must consider the following instructions Sprayer connected to the tractor can only be transported on the road when the reservoir contains no chemical products Connect the sprayer to the tractor only if the load on the wheels does not exceed the set maximum weight After connecting the machine at least 20 of the tractor s weight must be on driven wheels You can achieve these v
43. d to use masks that protect the whole face and are fitted with combinations of different filters filter for gas smoke An even more efficient protection can be achieved by means of a protection helmet in which overpressure can be created AGS 1000EN H 1200EN H INSTRUCTIONS FOR USE Make sure that you are using an appropriate filter A brown used for most organic chemicals grey used for most inorganic chemicals P white used only for liquid or powder chemicals Combination of a brown white filter with the mark A2P2 in the European Union is be used for most organic chemicals The mark A2P2 refers to a combination of filters which provide appropriate protection against most gases and vapours that are created by using liquid or powder chemicals A2 refers to protection class 2 which means that you can use the filter until it reaches a concentration of 0 5 volume percentages P2 refers to gas protection class 2 The combination grey white filter must be used in the case of handling inorganic chemicals Before using the mask check the tightness and sealing of it Check the mask for damages and make sure that the outer valve is clean and can be closed without any problems Write down the date of the last usage of the filter The A2P2 filter must be replaced once a month nevertheless how many times it was used Filter B must be replaced after every single use The filter must be used within 6 months after th
44. ditionally cleans the insecticide before this is sprayed through the nozzles Small parts that get caught in the filter insert density M 50 are sent back to the reservoir through the valve mounted at the bottom of the filter a when cleaning the filter insert During operation the filter must remain closed However when using pumps with larger flows you can disburden the regulator by opening the valve a on the filter bottom but you must be careful as it could happen that you won t be able to achieve the required spraying pressure In such an event you must close the valve or at least turn it down to such an extent that pressure in the system will rise to the required limit Periodical cleaning of the filter 1s performed by opening the valve a so a part of the flow 1s redirected back to the reservoir A thorough cleaning of the filter must be performed after spraying Figure 9 7 WARNING Since an opened valve can cause huge pressure drops when using less powerful pumps or nozzles with a higher flow it is recommended to close the valve in such a case AGS 1000EN H 1200EN H 4 INSTRUCTIONS FOR USE 9 1 5 DIVERSION REGULATION VALVE EC Diversion regulation valve EC uses two in built electric motors to open and close flow to individual parts of spraying equipment In built reverse choke valve enables preservation of constant pressure independent of number of open valve Correctly set reverse choke valve with closed flow
45. e chains in order to prevent rotation of safety covers 7 DETAILED DESCRIPTION WITH INSTRUCTIONS FOR WORK The frame is made of a steel welded construction which comprises a reservoir a pump that 15 attached to the lower part of the frame a suction filter and valves for flow regulation The pressure regulator 1s attached to the front of the construction the lifting mechanism to which the spraying equipment is attached to is located the back Both the reservoir for rinsing and the clean water reservoir are fitted above the main reservoir 7 1 MAIN RESERVOIR The main reservoir is made of polyethylene which is resistant to chemicals It has rounded edges and smooth inner walls for easier cleaning The reservoir has a sloping bottom which assures a complete emptying of it There is a sieve with cover mounted on the top of the reservoir Do not remove the sieve while filling the reservoir with insecticide or water WARNING Use protective equipment when handling sprays A litre scale 1s engraved at the front side of the reservoir with a transparent hose in which a red ball moves freely floats for easier visual reading of the quantity of the chemical agent inside the reservoir AGS 1000EN H 1200EN H 26 INSTRUCTIONS FOR USE The cover consists of one part with lever through which the float valve mechanism for ensuring aeration and prevention of water leaking from the reservoir on the bottom side The cover is opened by turning
46. e done while driving because overturn or damage to spraying device can occur 11 5 1 OPENING OF SPRAYING EQUIPMENT Handling is done through control panel and functions described in chapter 11 2 1 When opening equipment from transport to working position first activate blocking switch red indicator then lift spraying equipment with switch for lift to position of activation of mechanism with wheel see chapter PROTECTION FROM OPENING AND CLOSING OF BOOMS then start opening booms and activate switch for right or left side Indicator lights red for activated side Use handles on the tractor to lower the right and then left side of booms or vice versa This releases mechanical safeties against opening booms in transport position Release block indicator off Use switch for hydraulic levelling to level spraying equipment and lower it appropriate height with lift switch gt X q ih JU NX ue Youn c 74 gt v zm v LAS HM 1 1 Le 4 Rx FG Figure 11 44 During work driving use lift and levelling to set position of spraying equipment Other functions should be used at tractor standstill Use switches for opening and closing to check openness of hydraulic cylinders and ensure rigidness of equipment Release of cylinders occurs due to air in the system or poor sealing of hydraulic components WARNING Always activate block first and then open first booms
47. e of 1 8 l min at a pressure of 4 bar 2 Find the consumption value of 400 I ha at a nozzle flow rate between 1 2 and 1 8 l min in table 2 find the speeds 4 6 km h in the vertical column Results 4 5 km h at a pressure of 2 8 bar 4 8 km h at a pressure of 3 2 bar 15 6 DIFFERENT CALCULATIONS The water consumption values can be taken from the tables or calculated in accordance with the following equation 1200 x NOZZLEFLOW RATE l min WATER CONSUMPTION PER HECTARE WORKINGSPEED km h The required flow rate of a nozzle per hectare and the working speed can be calculated with the help of the following equation WATER CONSUMPTION PER HECTARE x WORKING SPEED km h NOZZLEFLOW RATE l min 1200 The simplest way to determine the tractor s speed 1s to measure a certain distance and the required time to pass this distance DISTANCETRAVELED m x 3 6 SPEED km h REQUIRED TIME s AGS 1000EN H 1200EN H 82
48. e operator is 1 meter around the machine and tractor While spraying keep the windows and doors of the tractor closed It is recommended that the operator has a hermetically closed cabin which allows the operator to create overpressure with aeration of fresh air that disables chemically polluted air to enter the cabin While spraying it is recommended that the operator stays in the cabin for about 90 95 of the time so the chemical products cannot have influence on his or hers health Should the operator notice a change in the working of his or hers organs or feel sick he or she should immediately put on the protection breathing mask However the best thing to do is to leave the field and look for shelter in a cleaner area 2 10 PERSONAL PROTECTION machine operator must use well closed clothing and effective protection equipment during work The operator can come in contact with chemicals through his or her skin mouth or nose If you do not work safely even the best protection equipment cannot be of any use to you Safe work with sprayers requires full attention of machine operator therefore do not listen to music with headphones on while working WARNING To prevent inhaling and or entering the chemicals through the mouth it is recommended not to eat drink or smoke while working There are many different filter and protections masks available to protect your respiratory system tis recommende
49. e packaging of the filter was opened Make sure that used filters are destroyed in accordance with local regulations Never check the efficiency of the filter by smelling certain poisonous elements are odourless heconcentration of the poison cannot always be noticed by human nose smelling of certain elements can damage the nasal mucous membrane Always check the expiry date of the filter WARNING The filter must be hermetically sealed after use 2 12 SKIN PROTECTION Wear following clothing to protect your skin Rubber gloves for agriculture and gardening to protect your hands which must be long enough If the gloves are worn out they need to be replaced Change the gloves after every fifth use Powder the inside of the gloves Rubber or neoprene boots that are resistant to water and chemicals Overalls that are resistant to water and chemicals and are fitted with a hood The overall must cover the ends of gloves and boots A waterproof apron for protection of your clothes in a well protected tractor cabin the apron can be removed Amask that protects the whole face Make sure that all of your clothes are well cleaned after every use Never perform spraying when your clothes are wet since it can cause a strong contact with your skin Be very careful in the case your skin gets injured After handling chemicals always wash your hands with soap and loads of water After you have finished working als
50. ear side of the sprayer between the guides of the spraying equipment The mixing nozzles 3 of the marker must be attached to the end of the spraying equipment and the control box in the cabin of the tractor The connecting hoses must be guided along the spraying hoses of the spraying equipment and connected to the ties but make sure the hoses will not be overstretched as that could damage them The hoses must allow you to normally handle the spraying equipment 8 3 2 INSTRUCTIONS FOR USE Since the marker is not a part of the sprayer s standard equipment you can find detailed instructions for use in a separate booklet MARKER INSTRUCTIONS FOR USE AND MAINTENANCE AGS 1000EN H 1200EN H 37 INSTRUCTIONS FOR USE 8 4 SATELLITE NAVIGATION GPS Satellite navigation figure 8 6 in connection with pressure regulator AG Tronik enables drawing out parcels and even application of spray agents with minimum overlapping between section when spraying on previously drawn parcel figure 8 7 Figure 8 6 Figure 8 7 Good quality of the device 1s that it detects intermediate paths where you have already sprayed driving outside of marked parcel arrival at final destination When all sections cover the sprayed area navigation sends AG Tronik a signal to close the main valve AG Tronik automatically closes the valve through pressure regulator and abort of spraying is shown on navigation screen figure 8 8 If there 1s pa
51. ecause they can be harmful to your health in case of long term handling Danger signs which can be seen on packaging of chemical products 1 2 3 4 5 6 AGS 1000EN H 1200EN H 10 gt nino gt INSTRUCTIONS FOR USE poisonous materials in case of poisons or very toxic chemical products harmful and irritable materials if chemical products are harmful to your health and irritating to your skin corrosive materials all chemical products which have an etching effect oxidising materials chemical products which have an oxidising effect inflammable materials chemical products which are inflammable Explosive materials chemical products which can explode 2 DANGER OF MECHANICAL INJURIES lt A STOP do not touch machine while operating do not remove safety labels or any other safety equipment of the machine do not exceed air pressure in the tyres maintain the tyres regularly if using the machine in the public traffic you must fit it with lights and other illuminates in accordance with traffic regulations do not enter the tank while preparing or cleaning never set working pressure above 15 bar maximum allowed working pressure do not start working until you are sure that there are no unauthorized people in the vicinity of the machine pull out the key from the key lock after you have finished working to prevent sudden unwanted start of the machine 2 8 DANGERS CAUSED B
52. ee on cleaning of your sprayer with your advisory service The ablution of pesticides cleaning of the sprayer must not be performed on swampy ground or in the near of streams water dams dykes or water fountains etc If there is still some insecticide inside the sprayer and if you had to stop working unexpectedly for some time it is recommended to clean the pump the regulator and the spraying lining with clean water see chapter PARTIAL CLEANING OF THE SPRAYER In the case you had to stop working unexpectedly but did not clean the sprayer yet you have to assure that other people or animals cannot reach the sprayer AGS 1000EN H 1200EN H 70 INSTRUCTIONS FOR USE WARNING Only a clean sprayer appliance is a safe appliance A clean sprayer appliance is ready to be used A clean sprayer appliance cannot get damaged by chemical agents or chemical solvents When cleaning the sprayer use appropriate protection clothes Choose appropriate detergents for cleaning and if necessary appropriate insecticide neutralising agents see recommendations of the insecticide manufacturer In the case you are using a mixture of detergent and water for cleaning pour it into the main reservoir close the main valve on the pressure regulator turn on the pump open the direction control valve for mixing open the self cleaning filter valve and only after few minutes open the direction control valves of the nozzles Be careful when choosing the place for rele
53. equipment both have a nut 1 and end fitting 2 at the hitching part Nut enables the cylinder to limit position of closing of booms end fitting on hydraulic cylinder enables end position of opened equipment Figure 11 40 Hyd cylinder for lifting lowering of first booms Hyd cylinder for opening closing third booms Figure 11 41 Figure 11 42 WARNING Hydraulic cylinder for lifting and lowering first booms with extended length must not be stressed no force can be applied to it 11 4 10 SETTING SPEED OF HYDRAULIC CYLINDERS Hydraulic cylinders are equipped with double blocking valve 2 and damper 3 Double blocking valve retains position of hydraulic cylinder 1 and secures from sudden fall case of breaking of hydraulic hoses Damper sets speed of hydraulic cylinder Spraying equipment 15 set so that working cycle of opening or closing of one boom lasts 25 s Figure 11 43 AGS 1000EN H 1200EN H 66 INSTRUCTIONS FOR USE 11 5 OPERATION DESCRIPTION Handling of equipment can be done if the sprayer with the sprayer equipment is properly connected to tractor see chapter CONNECTION OF SPRAYER TO TRACTOR Connect hydraulic hoses of sprayer to hydraulic connections of tractor and connect control panel for controlling hydraulic equipment Control of spraying equipment is performed on a flat surface and tractor at standstill WARNING Opening and closing of hydraulic spraying equipment should not b
54. er can be connected to the return line of the flow regulator Remove the hose attachment code E 19016 see the picture in the catalogue flow regulator PR 3 and mount the regulator to its place which is connected through the flow regulator into the reservoir An enclosed attachment with an appropriate sealing is enclosed with the sprayer 14 5 CONNECTION FOR PRESSURE MEASURING The connection for the control manometer has a thread R 4 and can be found at the upper side of the regulation valve on the pressure regulator see the picture in the catalogue REGULATION VALVE PR 3 To connect the manometer to the regulator unscrew the cap code E 15783 and screw the manometer on the thread 14 6 MEASURING FLOW RATE OF NOZZLE To measure the liquid flow rate through the nozzle you will need a piece of soft flexible hose with an inner diameter of 25 mm or 1 and an appropriate container 1t is recommended to use a measuring cylinder Simply put the hose on the nozzle and measure the liquid flow rate by catching the liquid of individual nozzles into the measuring cylinder You will also need a stopwatch or a wristwatch The measurement time is one minute If you have performed the measurement in less than one minute calculate the liquid flow rate to one minute If the liquid flow rate of a nozzle at a specific pressure exceeds the table values for more than 10 than the nozzle insert is worn and needs to be replaced AGS 1000EN H 1200EN H
55. ervoir At the end of the process switch the three way valve 2 to the main position and empty the reservoir through the nozzles 13 AGS 1000EN H 1200EN H SI INSTRUCTIONS FOR USE 7 9 3 PARTIAL CLEANING OF SPRAYER Figure 7 10 Partial cleaning of the sprayer includes the cleaning of the filter 3 the pump 4 the pressure regulator 5 and the nozzles 13 without changing the concentration of the insecticide in the main reservoir Switch the three way valve 2 to the rinsing reservoir 10 and change the flow directly to the pump 4 by means of the selection valve 9 Close the mixing valve 6 by means of the pressure regulator 5 and if needed the return line from the pressure filter too The clean water can now easily flow through the filter 3 the pump 4 the pressure regulator 5 and through nozzles 13 whereas the concentration of the insecticide in the main reservoir remains the same 7 10 EXTERIOR FILLING OF RESERVOIRS For easier and more convenient filling of reservoirs with water the sprayer 1s equipped with special bayonet connection 23 24 which make filling safe and clean Fisure 7 11 AGS 1000EN H 1200EN H 32 INSTRUCTIONS FOR USE 7 10 1 FILLING MAIN RESERVOIR FILLING SUCTION THROUGH PUMP Both types of sprayers have the connection for exterior filling of main reservoir integrated into the system of regulation valves under the main reservoir 23 figure 7 11
56. ervoir Float valve mechanism installed at the top on the cover enables flow of air out of the reservoir so it is not required to open the whole cover Hose O 40 mm 1 is fitted to fitting 2 and secured with hose clamp Fitting 2 with hose is connected to connection 3 and secured with side levers Filling capacity is max 250 l min Figure 7 15 7 10 2 FILLING ADDITIONAL RESERVOIR FOR CLEAN WATER Sprayers of this type are equipped with bayonet connection for filling of additional reservoir 24 installed directly on this reservoir figure 7 11 Before filling of additional reservoir the cover on the top must be opened so that air can escape When filling additional reservoir insert fitting with hose 19 mm in connection and secure it with side levers After finished filling disconnect it in reverse order Figure 7 16 AGS 1000EN H 1200EN H 34 INSTRUCTIONS FOR USE 7 11 LIGHT SIGNALIZATION Light signalization 15 installed on the back of the spraying equipment It 1s equipped with reflective boards RED WHITE back lights with reflective triangle and two white reflectors mounted on the front part of equipment Connection cable with plug 1s led to tractor cabin Light signalization elements are displayed in the figure below Figure 7 18 Figure 7 17 8 ADDITIONAL EQUIPMENT 8 1 SET FOR EXTERIOR WASHING OF SPRAYING DEVICE After finished working the spraying appliance needs to be cleaned The most appropriate
57. for normal work but is intended only for opening and closing of spraying equipment and in case of spraying with partially one side closed booms In case of spraying with partially one side closed booms tractor speed must be reduced accordingly to prevent overturning and damage to sprayer and spraying equipment AGS 1000 1200EN H 59 INSTRUCTIONS FOR USE 11 4 4 HYDRAULIC LEVELLING Levelling cylinder 9 is fastened between the shoulder 6 and oscillating lever 4 Response of levelling cylinder is set by damper 2 Hydraulic levelling sets balance position of spraying equipment horizontal position and also sets parallelism of equipment with terrain in case of inclined terrain If the block 15 activated position of spraying equipment be set as well as if booms are folded on one side Hydraulic levelling can have significant effect on linear distribution of spray onto the surface and quality of spraying This is why the system 15 extremely useful on diverse and inclined terrain a p v p p EE 511111111114444 V 6 Shoulder of spraying equipment 8 Tensile spring 9 Levelling cylinder 7 Tensioning devices Slika 11 22 AGS 1000EN H 1200EN H 60 INSTRUCTIONS FOR USE 11 4 5 ADJUSTABLE GUIDES Adjustable guides of cart ensure elimination of air Guides have slide plates Figure 11 23 WARNING When setting guides spraying equipmen
58. for quick filling from hydrant Satellite navigation GPS quick connection 5 CONNECTING SPRAYER TO TRACTOR Sprayers are constructed for connection to tractor three point system of category II diameter of bolts is 28 mm Mount the sprayer in the tractor s three point connection system and secure it with the pins After that lift the sprayer to a height where both the connection of the tractor and the sprayer are on the same height and connect them with the cardan shaft Figure 5 1 WARNING Consider the weight of full sprayer at first lift General recommendations are the following increase tyre pressure see instructions for use of the tractor make sure that the pressure regulator does not hit the tractor s cabin or any other part of the tractor qmake sure that the tractor and the pressure regulator are not touching ifnecessary attach some weights to the front of the tractor see instructions for use of the tractor slow down when driving with a full reservoir breaking effect is decreased AGS 1000EN H 1200EN H P INSTRUCTIONS FOR USE 5 1 QUICK CONNECTION OF SPRAYER TO TRACTOR Mechanism system on the connection of sprayer is designed to lock automatically as soon as connection booms of tractor reach adequate height of position by lifting Then as with standard connection lift the sprayer that the cardan connections of pump and tractor are at the same height and connect them w
59. g liquid fertilizers ISO 4254 6 2009 SIST EN ISO 4254 6 2010 AC 2011 Correction AC 2011 to standard SIST EN ISO 4254 6 2010 SIST EN ISO 12100 2011 Machine safety General principles of planning Risk assessment and risk reduction ISO 12100 2010 SIST EN ISO 13857 2008 Machine safety Safe distances preventing reach of dangerous areas with upper or lower limbs Kranj 04 09 2014 Head of production Manager resp for tech documentation x Jan inkovec Matja Kuhar engineer Lu 4 AGS 1000EN H 1200EN H 5 INSTRUCTIONS FOR USE CERTIFICATE ON DEVICE CONFORMITY UNIVERZA V LJUBLJANI Biotehniska fakulteta ODDELEK ZA AGRONOMIJO CERTIFIKACIJSKI ORGAN Katedra za fitomedicino kmetijsko tehniko poljedelstvo travni tvo in pa ni tvo CERTIFIKAT O SKLADNOSTI NAPRAVE ZA NANASANJE FITOFARMACEVTSKIH SREDSTEV 1 IME IN NASLOV DOBAVITELJA a ime AGROMEHANIKA proizvodnja in trgovina KRANJ d d b naslov Hrastje 52 a 4001 KRANJ 2 SERIJSKA T CERTIFIKATA UL BF 54 01 podalj anje veljavnosti certifikata 3 DATUM IZDAJE CERTIFIKATA 23 03 2012 4 VELJAVNOST CERTIFIKATA 23 03 2017 5 IDENTIFIKACIJA PROIZVODA a proizvajalca izdelka AGROMEHANIKA proizvodnja in trgovina KRANJ d d Hrastje 52 a 4001 KRANJ b oznaka modela ali tipa kropilnica AGS 800 EN AGS 1000 EN 6 TEHNI NI PREDPISI STANDARDI IN DRUGE SPECIFIKACIJE NA KATERE SE CERTIFIKA
60. gent can reach all hoses and nozzles At the end empty the remaining agent from the reservoir into the tank and let the pump operate for few more minutes in order to pump the remaining agent into the tank WARNING Make sure that the antifreeze agent is poured into appropriate containers Do not discard antifreeze agents in nature Protect the manometer against freezing by unscrewing it from the regulator and storing it in a warm room The manometer must be stored in an upright position or the glycerine filling can flow out 12 3 BOLT TIGHTENING TORQUE Thread Wrench Bolt quality NAH 0 9 l l QO QO 4 Nm 1050 Nm M 18x1 5 550 Nm AGS 1000EN H 1200EN H 73 INSTRUCTIONS FOR USE 13 POSSIBLE ERRORS There is no liquid coming out from the nozzles even though the main valve on the flow regulator is opened The insecticide jet 15 unsymmetrical The pressure 15 falling according to the manometer or the working pressure cannot be reached The pressure on the manometer is strongly swinging The pump is noisy There 1s some insecticide 1n the oil of the pump AGS 1000EN H 1200EN H damaged or incorrectly fitted valves in the pump closed manual valve on the suction side clogged suction of pressure filter air in suction line Inappropriate pressure in the air chamber the suction or pressure filter 1s clogged the pressure hose is broken the valve of the self cleaning fi
61. he joint apart check the condition and position of the sealing or the O ring clean and grease it and reassemble the joint Use only non mineral grease bio grease for greasing Fisure 12 2 REMEMBER itis sufficient to tighten the joint by hand radial sealing itis sufficient to tighten the joint by a hand tool axial sealing Fisure 12 3 AGS 1000EN H 1200EN H 72 INSTRUCTIONS FOR USE 12 2 9 OTHER PARTS The rest of the vital parts such as filter inserts pouring sieve additional equipment etc must be thoroughly cleaned checked and replaced if necessary too Remove the remaining water and eventual sediments from parts such as suction filters and three way valves Grease all moving and sliding parts of the sprayer WARNING If the temperatures get below zero protect the spraying appliance against cold which could damage it To protect the appliance against cold follow the instructions written below either remove all water from the pump the regulator the hoses the filters and other elements of the sprayer either store the appliance in a warm room ofr use an agent against freezing antifreeze in accordance with the following procedure After you have finished cleaning the spraying appliance completely empty the reservoir and pour at least 10 litres of antifreeze agent a mixture of water and antifreeze and turn on the pump Open all valves on the regulator in order the antifreeze a
62. ibitions It is prohibited to remove any of the safety devices on the machine Recommendations Use protective gloves while working Use ear protection while working applies only to sprayers AGS 1000EN H 1200EN H 17 Warning Presence of poisonous chemical products Warning Maximal allowed pressure in the spraying device 12 bar Warning Direction of cardan shaft rotation It is prohibited to clean grease or maintain the device as long as it is running It is not prohibited to smoke while working It is prohibited to enter the reservoir If the cabin of the tractor is not constructed in an appropriate way use your gas mask while working Use protection clothing while working Water for washing of hands Warning this water is not drinkable INSTRUCTIONS FOR USE 4 DESCRIPTION Sprayers type AGS 1000EN H and AGS 1200EN H have a modern design with a thin polyethylene reservoir with rounded edges smooth inner walls and a sloping bottom The construction assures a short centre of gravity between the tractor and the sprayer good insecticide mixing easy cleaning and complete emptying of the reservoir The sprayer consists of a carrying frame with a polyethylene reservoir and a pouring sieve which are resistant to chemicals a pump a flow and pressure regulator a suction filter a pressure filter three way valves and a lifting mechanism with a lifting gear The standard equipment incl
63. ide nozzle carriers TRI JET nozzle inserts LECHLER safety mechanism of side booms of spraying equipment nozzle protection protection from impacts with the ground AGS 1000EN H 1200EN H 48 INSTRUCTIONS FOR USE 11 2 COMPONENTS FOR CONTROLLING SPRAYING EQUIPMENT 11 2 1 CONTROL PANEL Control panel is a component part of controlling hydraulics of spraying equipment ISMY H 16 and 18 and must be installed in an appropriate place in the tractor cabin It contains graphic display of all working functions which can be performed with hydraulics Figure 11 1 Description of functions of the control panel Description AGS 1000EN H 1200EN H 49 INSTRUCTIONS FOR USE 11 2 2 CONNECTION OF SPRAYING EQUIPMENT TO TRACTOR CONNECTION ELECTRIC CABLES a nee e B lt ate pe omehanika Connection cable between control panel and solenoid hydraulic valves Supply cable supply plug Figure 11 2 Technical and working characteristics 12 V DC Working area 7 0 C 70 C CONNECTION HYDRAULIC HOSES WITH CONNECTION CLAMPS For connection of hydraulics tractor must be fitted with two pairs of standard hydraulic connections 7 To avoid incorrect connection of hydraulic hoses of spraying equipment with tractor hydraulics and improper operation in controlling the spraying equipment the hoses are marked with a label for correct connection e Yellow pair
64. ith cardan shaft To disconnect the sprayer from the tractor repeat the procedure in reverse order figure 5 3 Figure 5 2 Figure 5 3 AGS 1000EN H 1200EN H 23 INSTRUCTIONS FOR USE 5 2 BOTTOM SUPPORT LEGS Before you lower the sprayer to the ground make sure that the bottom legs are in extended position and then lower the sprayer and disconnect it Perform the procedure by lifting the safety lever 1 and pulling out the leg 2 so that the pin on the lever locks To set the leg in its original position for transport perform this procedure reverse order Terrain on which you set the sprayer must be flat and solid Bottom legs enables good position and stability of sprayer in self standing position therefore it is required that you perform this procedure every time you disconnect the sprayer from the tractor c Nue ou INNO NE KA 1 1 D 67 2 22 1 Safety lever for activating bottom leg 2 Adjustable bottom leg Figure 5 5 WARNING In case of failure to comply overturning can occur which can cause serious injury to passers by and damage to the sprayer PRED ODKLOPOM SKROPILNICE VEDNO IZVLECITE OPORNE NOGEI PRED ODKLOPOM KROPILNICE VEDNO IZVLECITE OPORNE NOGE PRE OTKAP ANJA PRSKALICE UVEK IZVUCITE POTPORNE NOGE PRIJE OTKAP ANJA PRSKALICE UVIJEK IZVUCITE POTPORNE NOGE BEFORE DISCONNECTING FIELD SPRAYER PUSH UP THE SUPPORT LEGS EXTRAHIE
65. itting The fitting is mounted to bayonet connection under the main reservoir see chapter FILLING MAIN RESERVOIR Stretch the suction hose and plunge the suction basket into water While doing this be aware that suction height height difference between water level and pump has great effect on load on the membranes in the pump The height difference between the pump and the suction point should not be bigger than 3 metres Before turning on the pump switch the lever for exterior supply to position 4 see chapter WATER SUCTION PROCEDURE IN MAIN RESERVOIR and close the three way valve at the exit of the reservoir outflow of the reservoir The water flow is now directed from the suction basket to the suction filter the suction pump and the flow regulator return line into the reservoir WARNING Be very careful when sucking water out of a pond since a small inattention can poison the water in it 8 3 MARKER Marker is part of additional equipment of sprayers used for marking borders of previous surface with foam The foam is created with a proper mixing of air with a mixture of water and liquid detergent The appliance makes white foamy points diameter 10 20 cm every 5 20 seconds depending of the setting and by this it creates a line which marks the border of previously sprayed surface Figure 8 5 8 3 1 MOUNTING Mount the reservoir for liquid detergent 1 to the side of the reservoir the compressor block 2 to the r
66. ku m a oo frequency and maximum allowed working Potrebna mo pogona 5 5 kW pressure Vrsta olja SAE 15W30 required power of drive Serjskas 110002 of lubricant in the pump Crpalke ne izpostavljati temperaturam zmrzovanja serial number of pump When ordering spare parts all of the information written on the identification plate must be given to the seller AGS 1000EN H 1200EN H 20 INSTRUCTIONS FOR USE 4 4 FUNCTION SCHEME Figure 4 3 Legend 1 Three way selection valve with release 12 Pouring sieve 2 Three way selection valve 13 Nozzles 3 Suction filter 14 Mixing nozzle 4 Pump 15 Manometer 5 Pressure regulator 16 Nozzle for reservoir rinsing NATRI 23 Bayonet connection for suction hose 19 mm for 5 5 filling additional reservoir with clean water 7 Valves for opening individual sections 24 Bayonet connection for suction hose O 40 mm for for spraying filling main reservoir 8 Main reservoir 25 Pressure filter 9 Selection valve 26 Valve of self cleaning filter and rinsing nozzles 10 Rinsing reservoir 27 Three way valve for suction through pump 11 Clean water reservoir to wash hands 28 Connection for filling container AGS 1000EN H 1200EN H 21 INSTRUCTIONS FOR USE 4 5 ADDITIONAL EQUIPMENT Spraying device can be fitted with additional elements set for exterior washing of spraying device suction basket with suction hose 5 m marker connection
67. lock lift equipment in position of activation of mechanism with wheel open first booms of equipment mechanical safeties against opening of booms in transport position Now open the booms on desired side Use hydraulic levelling to adjust spraying equipment Begin spraying process 11 6 SPRAYING SECTIONS AND NOZZLES Figure 11 45 All three types of equipment are equipped with five sections Spraying sections are arranged across the equipment so that they enable minimum pressure fall in hoses and best distribution of spraying product to individual nozzle figure 11 45 Installation of hoses is done from diversion valve on pressure regulator to nozzles Hoses are connected to diversion valve with quick clamps AGS 1000EN H 1200EN H 68 INSTRUCTIONS FOR USE 11 6 1 CONNECTION SCHEME Connection of sections is displayed in figure 11 45 Working width Number of sections Number of nozzles per section 11 6 2 SPRAYING HOSES Shapes of spraying hoses PE used on spraying equipment type H are displayed in figure below They are marked with a number marking Example spraying hose 2 2 2 SGA VE e LA Figure 11 46 11 7 TRI JET NOZZLE CARRIER Spraying equipment 15 as standard equipped with TRI JET nozzle carriers which contain three different nozzle mouthpieces ST 120 02 ST 120 04 and ST 120 06 Their fixing is done with nuts of nozzle 1 shape and colour of which 1s diffe
68. losing the equipment spraying equipment must first be lifted to activate non reverse hydraulic valve see chapter PROTECTION FROM OPENING AND CLOSING OF BOOMS then folded by electro hydraulic control and then lowered onto mechanical safeties so that they function 11 3 1 MECHANICAL SAFETIES FOR CONNECTION OF SPRAYER AND SPRAYING EQUIPMENT Display of releasing mechanical safety of spraying equipment on sprayer for transport w d 7 LU Figure 11 5 WARNING Be careful of order of opening and closing of spraying equipment 11 3 2 MECHANICAL SAFETIES AGAINST OPENING OF BOOMS IN TRANSPORT POSITION Display of mechanical safety of booms in transport position 7 i A Figure 11 6 Figure 11 7 WARNING Incorrectly folded spraying equipment to transport position does not ensure safety from uncontrolled opening of booms during transport AGS 1000EN H 1200EN H Du INSTRUCTIONS FOR USE 11 3 3 SAFETY AGAINST OPENING AND CLOSING OF BOOMS Spraying equipment is equipped with a system which disables opening or closing of booms in working height of spraying equipment This 1s provided by a hydraulic valve through a mechanism with a wheel Hydraulic valve with a wheel travels along a guide This if formed so that it activates at certain height and releases oil flow through non reverse hydraulic valve to valves for control of opening Until the spraying equipment is in position or is lowered so
69. lter 1s opened incorrectly chosen or too worn nozzle inserts there is some air inside the suction line the membranes are damaged too low oil level exceeded maximum rpm damaged membranes 14 check and if necessary replace valves in the pump check the valves in the suction line leading to the pump clean or replace the filter insert check the tightness of hose junctions on the suction side check the air pressure in the air chamber and fill it according to the data from chapter 11 1 clean or replace the filter insert replace the hose close the valve of the self cleaning filter check the flow rate through the nozzles if it is bigger than 10 replace the nozzles check the tightness of the hose junctions on the suction side Stop the pump immediately replace the membranes and the oil inside the pump control the oil level and add some if necessary control the rpm of the pump stop the pump immediately replace the membranes and the oil inside the pump before mounting new membranes thoroughly clean the inside of the pump with diesel oil INSTRUCTIONS FOR USE 14 TECHNICAL DATA 14 1 CHARACTERIZATION The spraying appliances are characterised as follows For example AGS 1000 EN H BM 150 PR 3ECFM SEC 2 15 MY H version sprayer with additional reservoirs for ablution and washing hands and hydraulic spraying equipment BM 150
70. n nnno osea esses esset 28 FILLING CONTAINER dec 29 VALVE FOR WASHING PACKAGING nn 30 DESCRIPTION OF SETTING OF VALVES FOR SPRAYING OR CLEANING eee ee eee ee eere eennnu 3l EXTERIOR FILLING OF RESERVOLIRS 2 2 32 LIGHT SIGNALIZA TION ss 33 ADDITIONAL EN ie Niki 35 SET FOR EXTERIOR WASHING OF SPRAYING DEVICE 35 SUCTION BASKET WITH SUCTION HOSE o erase sas o dan ee 36 MARKER 37 SATELLITE NAVIGATION GPS uni neka ea Rana 38 PRESSURE REGULATOR asian anna 39 PRESSURE REGULATOR PRS RCA 39 PRESSURE REGULATOR PR3 AG Tronik ccccccssccccscccsscsssscccsccccsssssscccsccccsssssscccsccccssssssscccsoocs 43 PRESSURE REGULATOR MAINTENANCE 6 ono vcsccccsccccsccccssetessctaeccascesarcscaseesssecdecccasscceseusansecssdccoentassccesecsaseensnecsss 44 PUMP P 45 CONTROL BEFORE U
71. nd and third boom 16 pivoted with slide bushings 1 All joint connection through pivoted slide bushings are connected with bolts 2 At places of _ additional greasing points 3 for lubrication of RARE are amp 4 s P ST luc el Figure 11 32 11 4 9 BOOM OPENING MECHANISM Mechanism for opening first boom is done directly through hydraulic cylinder 1 figure 11 43 fastened to shoulder and first boom Parallelism and rigidness of first boom with spraying equipment are ensure by tensioning pole 2 which also connects the second boom through link lever 2 1 2 3 Figure 11 33 Figure 11 34 Adjustable screw 4 between joint part ensures that booms 1 and 2 are in parallel position Figure 11 35 AGS 1000EN H 1200EN H 64 INSTRUCTIONS FOR USE Opening of third boom is done by hydraulic valve 5 which upon lowering of both booms activates the second cylinder 6 figure 11 44 connected to three point hitched mechanism through lever 7 and shifter 8 Figure 11 36 Figure 11 37 Two adjustable screws 9 10 on safety joint and between joint part ensure parallelism and parallel position of third boom with second boom Figure 11 38 All joints are fitted with greasing point 11 for lubrication Figure 11 39 AGS 1000EN H 1200EN H 65 INSTRUCTIONS FOR USE HYDRAULIC CYLINDERS FOR CONTROL OF BOOMS For final setting of both hydraulic cylinders with booms of spraying
72. ns regarding plant protection AGS 1000EN H 1200EN H 15 INSTRUCTIONS FOR USE 3 SAFETY SIGNS ON MACHINE AND INSTRUCTIONS FOR USE Machine and instructions for use contain safety and warning signs Take a closer look to ensure your safety Follow instructions and guidelines referring to safety measures given in the previous chapter Ensure that the safety signs are well visible Ensure that you have all required signs after servicing or replacement of parts Safety signs are available at authorized dealers Agromehanika HB w x a 3 Agromeh niA Kranj Figure 3 1 Legend 1 Manometer 2 Identification plate 6 Selection table for nozzles 3 Sign for number of revolutions of tractor s drive shaft PTO 4 Sign for reservoir intended for washing of hands filled with clean water 7 Valve function scheme 8 General safety signs 5 5 1 Instructions for use of support legs R L 9 Litre scale AGS 1000EN H 1200EN H 16 INSTRUCTIONS FOR USE Learn how to operate the machine well and never allow people to operate the machine who are not familiar with the instructions manual The table below contains descriptions of different safety signs Warning symbol indicating possibility of personal injury or damage of the machine Warning keep away from rotating drive shafts Warning read the instruction manual before connecting the device to the tractor for the first time Proh
73. o wash your face 2 13 MAINTAINING PROTECTION EQUIPMENT After every single use thoroughly clean your protection equipment Wash the mask boots gloves and working overall with mild soap water and let them dry Store your protection equipment in a dry cold and clean room Never store your protection equipment in the same room as the chemicals Store your protection clothes apart from other clothes Protection equipment that gets dirty between handling chemicals must be cleaned in accordance with regulations on cleaning of dangerous materials AGS 1000EN H 1200EN H 13 INSTRUCTIONS FOR USE 2 14 SAFE OPERATION Before starting working the operator must check the correct and safe operation of the machine It is not allowed to spray in foggy and rainy weather or when the wind speed exceeds 4 m s direction of spraying must be adjusted to the wind direction If there are two tractors with spraying appliances working simultaneously they must not pollute each other s working area atmosphere Never bring personal things in the area of spraying or when handling chemicals Before every meal thoroughly clean your hands and face and wash out your mouth with fresh water Before using chemicals check machine operation with clean water The sprayer pump receives the power from the connecting shaft of the tractor by means of the cardan shaft Drive parts can cause serious injuries so in order to avoid that follow
74. oda AGS Model 1200 EN H 7 model Kapaciteta 1 1200 nominal volume Masa prazne Skrop kg 370 empty machine weight Dovolj max skup masa kg 2190 Il Dovolj max delovni Hak bar 15 12 neon Leto izdelave 2013 allowed max working pressure Serijska St 150001 required power of drive production year serial number Along with given information identification plate also contains a hexagon informing that the machine is certified or manufactured in accordance with legislative provisions on machine equipment for application of phyto pharmaceutical products 4 3 2 SPRAYING EQUIPMENT IDENTIFICATION PLATE Attached to the central part shoulder of spraying equipment and contains following important information anik address of manufacturer and country of dAgromehanika na 4 origin Tip izdelka SKR GARNITURA product type Model 15 MY H model Delov irina m 15 gl d ki Najve ji dop del tlak bar 15 Masa 660 weight Leto izdelave 2013 production year and Serijska st 130003 4 3 5 PUMP IDENTIFICATION PLATE Attached to visible part on the pump and contains address of manufacturer and country of dAgromehanika BM 180 20 ve ene BO pump type Nazivni pretok 146 0 l min nominal flow ail MOM s max flow at maximum allowed rotation in max dop delov tla
75. oses flow of liquid Rinsing nozzle can also penetrate protective foil under packaging cover so there is no contamination of the environment WARNING When working with sprays use protective equipment AGS 1000EN H 1200EN H 30 INSTRUCTIONS FOR USE 7 9 DESCRIPTION OF SETTING OF VALVES FOR SPRAYING OR CLEANING 7 9 1 SPRAYING Figure 7 8 Empty spray from the main reservoir 8 by opening three way valves 1 2 and 2 1 through filter 3 and pump 4 in pressure regulator 5 Open valve for mixing of spray 6 and for individual nozzle sections 7 Flow direction of three way vale is shown on the valve lever with an arrow and figure of function scheme of valves Set the selection valve 9 so that the liquid excess from regulator is directed to main reservoir A detailed description of regulators 15 given in chapter 9 Pressure regulator 7 9 2 COMPLETE CLEANING OF SPRAYER Figure 7 9 Complete cleaning of the sprayer includes the cleaning of all inner parts of the sprayer the reservoir 8 the filter 3 the pump 4 the regulator 5 the nozzles 13 Switch the three way valve 2 to the rinsing reservoir 10 Direct the clean water from the reservoir 10 through the pump 4 into the pressure regulator 5 By opening the valves 6 and 7 you enable water to flow to the nozzles and to the mixing nozzle 14 The flow from the pressure regulator through the selection valve 9 should be directed into the main res
76. ow out the rest of the liquid During winter leave all of the water out of the pump and or protect the pump against freezing see chapter MAINTENANCE AND STORAGE AFTER SEASON 10 4 PISTON MEMBRANE PUMPS BM 150 20 Pumps type BM 150 20 are low pressure piston membrane pumps made of materials that have been tested by the factory The pumps are suitable for pumping of insecticides or liquid fertilizers which are used in farming 10 4 1 TECHNICAL DATA TECHNICAL DATA ME BM 150 20 Required drive power Max allowable working pressure Oil for lubrication up to including 2012 from 2012 on AGS 1000EN H 1200EN H 46 INSTRUCTIONS FOR USE INTERVAL CHECKS OPERATION Every 8h Every 50h Every 300h 1x per season Oil level check X Air chamber check X Check of the pump attachment to the X frame Membrane check and replacement if X necessary Oil change Valve check Screw joints check X 10 4 2 OIL CHANGE Change the oil for the first time after the first 10 20 working hours and after that every 300 working hours Also check the membranes when changing the oil Replace damaged or worn membranes with new ones It is recommended to change the membranes every 300 working hours WARNING depositing in nature is illegal therefore oil must be collected in appropriate containers at appropriate collection centres 10 4 3 MEMBRANE CONTROL FOR PUMP 150 2
77. p as well as other parts of the sprayer with clean water see chapter DESCRIPTION OF SETTINGS OF VALVES FOR SPRAYING OR CLEANING and after season the pump must be prepared for winter see chapter MAINTENANCE AND STORAGE AFTER SEASON PUMP AGS 1000EN H 1200EN H 47 INSTRUCTIONS FOR USE 11 SPRAYING EQUIPMENT Spraying equipment ISMY H 16 and 18 is hydraulically foldable spraying equipment for carried sprayers type 1000 EN H and 1200 EN H Opening and closing from the transportation position into working position and vice versa 15 performed with the help of hydraulic cylinders which enable individual opening or closing of spraying booms Spraying equipment ISMY H 16MY H and 18MY H enables hydraulic levelling for adjustment to terrain configuration All spraying equipment is factory equipped with flattened jet fissure nozzles Distance between the nozzles is 0 5 meters 11 1 CHARACTERISTICS OF SPRAYING EQUIPMENT 15 MY H 16 MY H 18 MY H working width 15 m 16 m and 18m hydraulic control of equipment from tractor cabin single point fixing of equipment hydraulic block with damping hydraulic levelling hydraulic lift vertical damping with air cushions lateral damping through polyurethane springs hydraulic protection of booms from opening in working position hydraulic opening and closing from transport to working position and vice versa partial closing of left or right s
78. peed and open all diversion regulation valves We close all choke valves and use switch for regulation of working pressure to set chosen working pressure After setting working pressure we begin setting reverse choke valves on diversion regulation valves EC When we close one diversion regulation valve EC working pressure changes slightly increases By turning regulation nut of reverse choke valve we reset working pressure to the one set before We repeat this setting procedure for each diversion regulation valve Correct setting ensures constant working pressure regardless of number of opened diversion regulation valves In case of replacing nozzle with nozzles with greater or smaller flow or due to significant change in working pressure setting must be done again 9 2 PRESSURE REGULATOR PR3 AG TRONIK Optional pressure regulator PR3 ECFM controlled by AG TRONIK enables in connection with pressure flow meter and speed gauge to monitor and automatically balance hectare dosage If using regulator with AG Tronik you must ensure that all diversion regulation valves are closed see chapter DIVERSION REGULATION VALVE WARNING When using open diversion regulation valves EC inappropriate hectare dosage or spray use can occur Along with AG Tronik also GPS navigation can be used as additional equipment which automatically closes sections which enables the best efficiency of coverage in spraying of a surface see
79. place for cleaning 15 at the edge of the surface where you have had just FORUMS CR finished operating the machine For this purpose a set for outer cleaning of the spraying appliance is a big help The set includes stick flexible hose and a fitting for connecting the spraying stick to the pressure regulator Figure 8 1 The fitting needs to be mounted on a free valve of the pressure regulator if a free section is mounted on pressure regulator or a section on the pressure regulator needs to be disconnected mixing nozzle and connect the spraying stick to the spraying device Other parts of the spraying device need to be set the same as for partial cleaning of the sprayer see chapter PARTIAL CLEANING OF SPRAYER AGS 1000EN H 1200EN H 35 INSTRUCTIONS FOR USE 8 2 SUCTION BASKET WITH SUCTION HOSE Figure 8 2 1 Three way selection valve with release 2 Three way selection valve 2 1 Three way valve for switch to suction 3 Suction filter 5 Pressure regulator 8 Main reservoir 9 Selection valve 17 Suction basket with suction hose Ly LITE zo Figure 8 3 Figure 8 4 AGS 1000EN H 1200EN H 36 INSTRUCTIONS FOR USE The suction basket is meant for sucking of water out of ponds streams fountains etc through the filter the pump and the regulator into the main reservoir It consists of the suction basket 5 meters of suction hose and an end f
80. praying period heed to spray waiting period Incase of contact of chemical products with eyes immediately rinse them with clean water After spraying wash your hands and face well before ingesting food and liquids Disable children and animals to access the machine until it is properly cleaned After use clean the machine properly and store it in a suitable place so that unauthorized persons do not have access After working with chemical products take a thorough bath Clean and wash the machine after each use and before each maintenance procedure If you have any health issues while dealing with chemical products consult your physician and try to contact the dealer of the chemical product If you have had an accident with a chemical product we propose the following safety measures Eyes and skin rinse with plenty of clean water Throat and oesophagus drink water not milk Respiratory paths fresh air 2 6 LABELS FOR DANGER ACCORDING TO DANGER LEVEL Packaging of chemical products contains danger signs which express the danger level If possible avoid chemical products which have a skull symbol on their packaging or other symbols warning about chemically corroding effect If the packaging has no symbols for danger this does not mean the chemical product 1s not harmful or dangerous Even if you use chemical products without danger labels on their packaging you have to be extremely careful b
81. propriate clothing When working use protection mask gloves boots and protection clothing Be careful with your protection equipment Do not use worn out protection Make sure that your protection equipment and clothing is in good condition Dirty gas mask can cause skin irritation Change the filter regularly Choose safer chemical products When choosing chemical products use products that are less irritant to the skin and do not cause dust When choosing chemical products prefer products which have safer packaging INSTRUCTIONS FOR USE Prepare chemical products in the fresh air When preparing products turn off the machine to reduce the risk of spilling chemical products Prepare chemical products in a wind free environment or a calm location Make sure that the machine is regularly cleaned to reduce the possibility of direct contact with chemicals During preparation and mixing of chemical products use tools intended for this purposes litre scale measuring tools funnel bucket Regularly clean tools Do not prepare more chemical products than needed Make sure that your working day of using chemical products does not exceed eight hours Avoid stress and great physical strains Before spraying and eight hours after spraying do not drink alcohol During work with chemical products do not eat drink or smoke Do not try to free clogged nozzles by blowing with mouth In the s
82. rent for different types of nozzle mouthpieces 2 By rotating the lower part of the carrier clockwise until it locks it is possible to easily replace the nozzle mouthpiece required for spraying in a given moment These carriers are also equipped with anti dripping membrane valve 3 for prevention of uncontrolled dripping from nozzles Component parts of nozzle carrier are displayed in the catalogue of spare parts Figure 11 47 Figure 11 48 AGS 1000EN H 1200EN H 69 INSTRUCTIONS FOR USE 12 MAINTENANCE OF SPRAYING EQUIPMENT Periodically check screws and bolts pins and especially safety pins their tightness and their condition Tighten or replace them if necessary The equipment is equipped with some adjusting bolts which need to be adjusted from time to time To do this open the arms of the equipment 1 the working position and adjust the arms of the equipment which must be parallel to the shoulder of the spraying equipment IMPORTANT make sure that you have attached and tightened the nuts of the adjustment bolts after adjusting the spraying equipment GREASING Grease all moving parts of your spraying equipment after every 40 working hours The spanners on the trapezium and the axes of the hydraulic equipments 15 equipped with greasers type DIN 71412 Type A DIN 71412 Type B Figure 12 1 In the case your spraying equipment is being cleaned by a high pressure cleaning appliance it is recommended to grease
83. ropriate time of the season to perform some maintenance work If you are not sure whether or not you can repair the pump on your own leave the work to an authorized expert You can find the description about maintenance work in the chapter PUMPS 12 2 6 DRIVE CARDAN SHAFT It is very important that the safety pin which is attached to the head of the cardan shaft is clean and greased This assures that the shaft 1s safe to use Check the protective cover the functioning and the condition of the cardan shaft every 40 working hours Replace damaged parts with new ones Check the protective cover of the cardan shaft every 100 working hours and if necessary replace the sliding plates of the protection Also check the condition of the cardan shaft Pay special attention to the safety pin Replace damaged parts with new ones 12 2 7 BOLTS IMPORTANT Check the bolts pins and especially safety pins their tightness and their condition If necessary tighten or replace them The information on the necessary bolt tightness can be found in the table Bolt tightening torque in the chapter BOLT TIGHTENING TORQUE 12 2 8 HOSE JUNCTIONS Reasons for bad sealing of hose junctions missing O rings or sealings damaged or poorly inserted sealings dry or re formed sealing or O ring unsuitable joints In the case of bad sealing or leaking NOT TIGHTEN the joint too hard since you can easily damage it Take t
84. rovided by double blocking valve 1 which prevents sudden drop of spraying equipment in case of breaking of hoses Speed of lifting of spraying equipment is controlled by a choke valve 2 on the top of hydraulic cylinder Figure 11 10 Figure 11 9 AGS 1000EN H 1200EN H 5 5 INSTRUCTIONS FOR USE 11 4 2 SINGLE POINT HITCH OF SPRAYING EQUIPMENT AND LATERAL STABILIZATION Shoulder hitch to cart 15 done in one point eye bearing which enables movement of spraying equipment in all directions and good gravity point Polyurethane springs ensure middle position and good response System 15 equipped with two greasing points for lubrication 3 4 in the point of eye bearing hitch figure 11 11 and shoulder slider figure 11 13 Figure 11 11 Figure 11 12 Razbremeniena dolzina Prednapeta dolzina Figure 11 13 Height setting of equipment is done with screw 1 on the top of the eye bearing figure 11 11 and perpendicularity between spraying equipment and sprayer in ensured by polyurethane springs 2 which must be equally set or pre strained figure 11 13 to ensure case of lateral inclination of spraying equipment its positioning in original position figure 11 14 gt Figure 11 14 AGS 1000EN H 1200EN H 56 INSTRUCTIONS FOR USE 11 4 3 HYDRAULIC BLOCK AND DAMPING Dampening of spraying equipment and its blocking is provided by the system of hydraulic cylinder 1 which is fastened between
85. rtial overlapping navigation detects this and forwards this to AG Tronik which closes only those sections which cover already sprayed surface while other sections remain in spraying phase figure 8 9 Figure 8 8 Figure 8 9 When spraying surfaces do not overlap anymore navigation sends AG Tronik a signal to open the main valve again Restart of spraying is displayed on the screen Detailed instruction for use are supplied with satellite navigation if the sprayer is fitted with this system AGS 1000EN H 1200EN H 38 INSTRUCTIONS FOR USE 9 PRESSURE REGULATOR 9 1 PRESSURE REGULATOR PR3 ECF RC4 Flow regulator PR3 ECF is intended for remote regulation of spraying parameters in all lines of carried and towed sprayers for working pressure from 0 to maximum 12 bar There are two types of pressure regulators PR3 ECF with remote regulation RC4 The difference is in diversion regulation valves Figure 9 1 Figure 9 2 AGS 1000EN H 1200EN H 39 Regulator version with diversion regulation valves EC marking figure 9 1 see position 4 without reverse choke valve see chapter DIVERSION REGULATION VALVE EC Regulator PR3 ECF type 1 is consisted of 1 Central regulation part 2 Self cleaning pressure filter 3 Diversion valve manual 4 Diversion regulation valve EC ARAG 5 Manometer Regulator version with diversion regulation valves EC marking figure 9 1 see position 4 without
86. ssees 71 12 3 73 15 POSSIBLE ERRORS nine ado aaa an 74 14 en 75 14 1 CHARACTERIZATION sas nid S 75 14 2 DIMENSIONS AND WEIGHT eec es 75 14 3 COMPBINATIONAE MA TRIM de 77 14 4 CONNECTION FOR MEASURING FLOW RATE OF PUMP cscccscssscccssccccssssscccsscccessssssccsssceeeeees 77 14 5 CONNECTION FOR PRESSURE MEASURING 77 14 6 MEASURING FLOW RATE OF NOZZLE 77 147 SPRAY ER DISPOSA EB Pam T Sale 78 14 8 5 5 5 78 15 GENERAL INSTRUCTIONS FOR SPRAYING ie save uade esos 78 15 1 NOZZLE TYPES UN FARMING 79 15 2 WIND INFEUENCE sen H 80 15 3 WATER CONSUMPTION DURING SPRAY ING wiscsccccscecssceasicicscenstccssasessdcensescavedssssencscedsuceaseseasocessceseseaseseass 80 15 4 TABLES OF NOZZLE FLOW nn A a aaa 81 15 5 USE OF TABLE
87. t must be open GUIDE SETTING Guides with minimal airiness connect shoulder carrier with sprayer frame Guides which slide on the interior side of frame figure 1 11 24 are set by an adjustable screw 1 Partially unscrew the screws 3 which are fixing the guide Setting is done with adjustable screw 1 until guide does not reach minimum airiness After reaching desired airiness fix the guide with screws 3 to shoulder carrier Figure 11 24 Setting procedure is similar for guides sliding on the exterior side of frame only exception being that you have to use a manual vice Fix the manual vice to guide and shoulder carrier figure 11 25 After achieving desired airiness partially unscrew screws 4 so that the guide manually closes to its working side on the frame After finishing setting fix the guide with screws 4 to shoulder carrier and release and remove the vice Figure 11 25 AGS 1000EN H 1200EN H 61 INSTRUCTIONS FOR USE 11 4 6 PNEUMATIC SUSPENSION OF SPRAYING EQUIPMENT Vertical suspension of spraying equipment 15 done with two pneumatic cushions 1 which are interconnected with pneumatic connection 6 and fitting for filling 5 Pneumatic cushions are filled with air under high pressure Pmax 8 bar How full are the cushions depends on equipment weight Cushions are filled with open equipment and horizontal position Indicator of fullness 1s checked with height of link profile 3 On
88. udes an additional reservoir for cleaning of the sprayer after finished working and a reservoir for clean water which is intended for washing of hands These two types of sprayers can be connected with spraying equipment 15 MY H 16 and 18 The following instructions include detailed information on sprayer s component parts and how to handle them the second part of this manual includes a catalogue of spare parts 41 LIFTING POINTS When loading or unloading the sprayer onto or from the truck use the standard lifting points of the three point system on the sprayer or opening on the carrying frame 1 Three point system 2 Opening for loading forklift Figure 4 1 AGS 1000EN H 1200EN H 18 INSTRUCTIONS FOR USE 4 2 SPRAYER COMPONENT PARTS Figure 4 2 Legend 1 carrying frame 8 pressure regulator 2 suction filter 9 manometer 3 three way valve 10 pouring sieve 4 pump 11 hydraulic spraying equipment 15 16 18 m 5 main reservoir 12 filling container 301 6 reservoir for rinsing 13 connection for reservoir filling 7 clean water reservoir 14 light signals AGS 1000EN H 1200EN H 19 INSTRUCTIONS FOR USE 4 3 MACHINE IDENTIFICATION 4 3 1 MACHINE IDENTIFICATION PLATE Attached to the front side of the sprayers and contains following important information address of manufacturer and country of dAgromehanika d d 3 origin x mapu product type Tip proizv
89. yed on weedy crops bare of plants use smaller water quantities from 100 to 300 litres Too much water can lower the spraying efficiency especially when using herbicides which are absorbed through the leaves of the weed When spraying plants with fungicides and insecticides a higher amount of water is normally used Too much water however can cause insecticide to drip of the leaves and therefore loss of insecticide AGS 1000EN H 1200EN H 80 INSTRUCTIONS FOR USE 15 4 TABLES OF NOZZLE FLOW TABLE 1 Flow rate of LECHLER spraying nozzles l min THE NOZZLE FLOW RATES ARE ALWAYS THE SAME FOR THE SAME COLOUR MARKINGS OF DIFFERENT TYPES ST LU AD ID TR ETC AND NOZZLE MATERIALS NOZZL NOZZLE WORKING PRESSURE bar pt 110015 01948 060 019 48 062 096 1 01 2 32 2 50 TABLE 2 Liquid consumption per hectare l ha according to the flow rate of the nozzle l min and the working speed km h applies only to spraying equipment with 0 5 meter distance between the nozzles WORKING SPEED km h 5 40 4 5 148507527154 Pse Pss 60 71 150 133 125 120 115 111 107 103 100 92 86 205 10 25 50 75 264 8 300 36 323 4 6 8 07 6 l 420 440 2 600 00 750 720 692 666 643 620 sle m NIN Go I Ne Sie oto oa la ta 3 Se O15 4 92 Go bo 00 0215 BI oO Ww N
90. zzle 14 and when the level of mixed preparation 15 approximately 5 cm under the top of filling container close the control valve 20 2 Open the release valve 22 which with the help of injector suction nozzle 18 enables suction of mixed preparation from filling container to main reservoir When the container is empty leave the control valve 20 1 for some time to wash out the filling container Close the control valve 20 1 wait that it pumps the content to main reservoir and then close the release valve 22 Close the diversion valve on pressure regulator 6 and close the main valve on flow regulator AGS 1000EN H 1200EN H 29 INSTRUCTIONS FOR USE Figure 7 6 End cleaning of filling container interior is done after spraying when cleaning the entire sprayer Use rinsing nozzle of reservoir 16 which is activated by opening the diversion valve 6 on pressure regulator and control valve 20 1 on filling container WARNING Use protective equipment when cleaning 7 8 Figure 7 7 Valve is intended for washing packaging of liquid chemical protection products It 15 installed in the filling container and connected to diversion valve on pressure regulator through hoses When you want to wash packaging open it push it over the nozzle to limiter and press it down together with limiter This opens the valve and activates rotating nozzle which thoroughly cleans the packaging When packaging 15 removed valve cl

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