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Series One PLCs Series One/One Plus User`s Manual

1. e E Yet aa 5 a 4 gt B 8 i Qd gt Lr 5 88 com 31455550 ied Pies bes 2 4 6 1 lt g BE E 8 15552 EE AO S B Sa BE 23 3 3383 Tt 2 5 om r ey e r x 9 8 55 eis E he Ez SE 8 6 T e E ped wou 4 AEA E AG 55255 2 d 2 4 4 42 6 Q d 1 eg EDMAR 6 18 I O Specifications and Wiring GEK 90842 24 V dc Sink Output 8 Circuits IC610MDL151 This module provides 8 circuits each capable of controlling user supplied discrete ON OFF loads Typical loads include relay coils motor starters solenoid valves and indicator lights 8 circuits are provided referenced to a single DC power source that must be supplied by the user Figure 6 21 provides wiring information for this module Since current flows from the load into the field terminal for each circuit when the output is energized these circuits are referred to as sink DC outputs Following are specifications for each of the 8 circuits pc s1 83 0035 Output Points 2 TYPICAL M um urrent REFERENCES MODULE USER WIRING Max Leak Current ON Voltage P Smallest Recommended Load Maximum Inrush OFF to ON Response 5 24 VDC 4 OO
2. SR SOV Rm Sse S A M m s MN uNTS did 1 09 Fite tid id dd EN I EF dk ad lli tf ft I p J du 5 Po di i d i os cb 11 db GB Jf i AWG NO 23 i UNITS d PF Tt idi di g Lo di il 5 oes 11 l 7 J i ot d Ex 1 en CABLE FOR UMBWHEEL AVAILABLE 10CBL 105A 16 E Y 4i TERFACE if QOS a T dT 3653 I O Specifications and Wiring GEK 90842 pc s1 83 0067 _ GEJ 7000 Thumbwheel Interface Cable Wire List and installation Diagram G77 Three switch GRA BLK1 B3 SENKT its digit D 7 ewe _2 owmus im EN RED2 WHT RED2 LL 1 YEL RED2 not em ree PNK BLK2 Can meme ev meme omaes Dur meme marmo cone Color Code Example ORN orange ON FED GPA ES ue WHT YEL orange one red mark gray two biack marks PNK pink RED 2 red The white wire with three red marks and the white wire with three black BLK black marks are no
3. 40797 07 06 05 LLL 70 77 60 67 50 57 150 157 5 5107 RACKS 10 SLOT RACKS EXAMPLE SERIES ONE EXAMPLE SERIES ONE PLUS Figure 6 4 Example of 16 Circuit I O References NOTE When using the maximum number of 16 point I O modules possible the slots marked with an X are no longer available for system use I O Interface Cable Cross Reference List The following list provides a reference to the available I O Interface cables and the module or modules with which they may be used Cable Description Module Description IC610CBL105 IC610MDL105 Thumbwheel Interface 24 Pin Connector IC610MDL106 High Density Input 10 3 meters IC610MDL156 High Density Output IC610CBL107 IC610MDL110 High Speed Counter 32 Pin Connector 10 3 meters 6 6 I O Specifications and Wiring GEK 90842 I O Module Catalog Numbers Table 6 1 is a list of catalog numbers for Series One Series One Plus I O modules Table 6 1 I O Module Catalog Numbers DESCRIPTION CATALOG NUMBER I O Modules Input 115 V ac Input 8 Circuits 1 610 1 125 230 V ac Input 8 Circuits IC610MDL 127 115 V ac Isolated Input 4 Circuits IC610MDL 126 24 V dc Sink Input 8 Circuits IC610MDL 101 24 V dc Sink Input 16 Circuits 24 V dc Sink Load Input 16 Circuits 24 V ac dc Source Input 8 Circuits 24 V ac dc Source Input 16 Circuits Analog Input 4 Channels I O Modules Output 115 230 V ac Output 8 Circuits 115
4. ul 49 8006 e 24 E 4 y Ha Q ul a 4 ve E 5 5 AS d x 2 s q a gt a ice 47 D a 3 5 56 7 a 9 Ham p E lt N a m C A PENES uj 4 o fe E S c lt D AUNT 4 4 i 859 E H E 1 6 rw ed E N B 9 t an a 27 DO 0 4 B 33 z t a 7 8 aa be lt lt D 4 w gt 3 M 7 gt gt 5 BEL v aj 9 ox e v 9 o 8 CO gs o p 5 5 n 6 8 o P q 5 d 2 4 2 e i Ge 7 i 7 2 fy M T e B 9 bo p p d 25955454 Sy ih og 38 pig T 9 Q f t uw E P d 2 og uH 94 6 P lt 9 9 d bom Eo 5 t co N 5 a EE 7 9 i5 z TEF O Q T 44 optet o 5 feist ER a R gt A ZA r N E amp Y 2 8 4 s S mq 41655 E zc i 8 9 o lt 9 8 8 5 gt 5 5 wt x E 9 J 3 5 9 d 32 79 Q E 2 gt Q e 8 50 ov Q Cj ed f 5 G 5 3 8
5. _ T a Lee 8 T 071 421 14 5 EE FL e a __ i O O a qM 27 6 f lt 17 g 0 w Ha u t 5 lt uU 6 48 I O Specifications and Wiring GEK 90842 Counter Output The HSC has two discrete outputs that can be controlled from ladder logic or by the relationship gt lt between the present and current value of the counter SPECIFICATIONS Type NPN Transistor open collector sinking Voltage Range 5 to 24 V dc Peak Voltage 45 V dc Current Range gt 0 3 typical wiring schematic to field devices and a sample circuit are shown in figure 6 51 pc s1 84 0009 HIGH SPEED COUNTER MODULE B USER LOADS 5 VDC 5 OR 12 VDC 10 5 24 VDC Figure 6 51 User Load Wiring Diagram Qu a ND E 4 lt e ec 4 9 51 a md lI ee ee eee eee ame 8 e e 8588 g FP 102 e I 113 Q TX 1 4 Loo 5 4 v 122 1121 123 h i NNN 2582892 o e wm
6. 1 LED L 1 t 1 1 i OUTPUT SAMPLE OUTPUT CIRCUIT Figure 6 31 Wiring for 24 V dc Source Outputs 6 26 Specifications and Wiring GEK 90842 24 V dc Source Output 16 Circuits With Removable Terminal Board IC610MDL158 This module provides sixteen 24 V dc source output circuits each capable of controlling user supplied discrete ON OFF loads The output switching capacity of this module is 0 5 amps at 24 V dc Typical loads that can be controlled by this module are motor starters relay coils solenoid valves and indicator lights The output switching circuits on the module are arranged in 2 groups with 8 circuits in each group Each group of 8 output circuits is protected by a 5 amp fuse 16 circuits can be referenced to a single source of dc power or each group of 8 can be referenced to a separate source of power Field connections are made to screw terminals on a removable terminal board mounted on the module s faceplate Each terminal will accept up to one No 12 AWG wire or two No 14 AWG wires The operating state either ON or OFF is indicated by a corresponding LED viewed on the module s faceplate Following are specifications for each of the 16 circuits a40805 16 USER WIRING MODULE USER WIRING 40 TYPICAL ON Voltage Drop Maxim REFERENCES 0 7 020 021 Maximum Current 0 5 Maximum Leakage Current 10 022 023 esponse Circuit In
7. i rri N 5 A NO 5 tj cj r 5 9 ED e L 9 599 5 9 0 gi lt lt uj A Wm 4 Gm e o 5 3 2 58 5 E p zi 5 S 9 B9 p TE 258488 B 2824852 22 amp EERTE EPI 6 ga 58 0 50 E B 4 f ue gt 3 2 D gs 3 3 p 3 7 O E gt p r 8 lt 2 D T ES el 3 ssi i 4 9 oy r a QO TH d px Aa gt 3 t P SE O qe a 59 g UA 90 Beez gn Bi 554333 gA Polaco bags 2 9 X m uu Rp B Lu 2 2 cml E an v Par O 2 tb br E gt E q 4 B e Q 6 ORS AMBi ENT TEMPERATURE C I O Specifications and Wiring GEK 90842 gt A v i eta DC USER WIRING WIRING DIAGRAM INPUT 0 7 4 e Y 2 2 OR is AC 2 FIGURE 6 15 WIRING FOR 16 CIRCUIT 24 SOURCE MODULE QO N o 6 USER WIRING 14 30VAC OPTICAL COUPLER SAMPLE INPUT CIRCU
8. nar X amp ama T ADS VAR VR VALVE euj lt 7 e L one for each group of ACE D c Pe 045 i 5 Odes VY VA three circuits Mam T Interna Power Consumption 20 mA for each ON r 42055 lam EN circuit at 9 dc gt E 22 OU uu Luau 44 a 7 v ue eee 241688 TO OTHER 3 CIRCUITS 97 132 HOT 2 MA nA be _ WM WE C eer 2 P 2cCIRCUITS r DEPT os PE LED eK iN I lt CL27 7 aan M7 gt i NLS _ vor X 56 IA AG AY p gp ww OUTPUT i 1 pal 9 9 A 2 wu um Ge ap X po Figure 6 63 Wiring for UL Listed 115V ac Output Module 6 76 I O Specifications and Wiring GEK 90842 115 V ac Input Module 16 Circuits With Removable Terminal Board IC610MDL129 This module provides 16 circuits each designed to receive a single discrete signal from user supplied devices Typical input devices include limit switches pushbuttons selector switches and relay contacts The 16 circuits are divided int
9. OOo I LAM 060 061 pat ON to OFF Response Circuit Indicator Si Fuses Internal 063 062 Internal Power Consumption 064 065 Units of Load 2 066 Weight 4 2 oz 120 g 067 INTERNAL CONNECTION Max load current is dependent upon ambient temperatures as shown in fig 6 20 240550 8 CIRCUITS ON AT 0 5 AMPS EACH 8 CIRCUITS ON AT 35 AMPS EACH WIRING DIAGRAM NUMBER 6 F CIRCUITS 5 CIRCUITS ON AT 0 5 AMPS EACH ON 4 20 30 40 SOT 60 AMBIENT TEMPERATURE C Figure 6 20 I O Points vs Temperature Chart 24 COMMON voc INTERNAL POWER SUPPLY aoe gt TO OTHER CIRCUITS OPTICAL COUPLER OUTPUT eng Figure 6 21 Wiring for 24 V dc Sink Outputs I O Specifications and Wiring 6 19 GEK 90842 24 V dc Sink Output 16 Circuits IC610MDL156 This module provides 16 circuits each designed to be capable of controlling user supplied discrete ON OFF loads There are 16 LEDs on the faceplate which are status indicators to reflect the ON or OFF status of each of the circuits Typical loads include relay coils motor starters solenoid valves and indicator lights The 16 circuits are referenced to a single DC power source that must be supplied by the user Output switching capacity of this module is 0 5 A at 24 V dc The output switching circuitry is arranged in 4 groups with 4 circu
10. This module provides 16 circuits each designed to be capable of controlling user supplied discrete ON OFF loads There are 16 LEDs on the faceplate which are status indicators to reflect the ON or OFF status of each of the circuits Typical loads include relay coils motor starters solenoid valves and indicator lights The 16 circuits are referenced to a single DC power source that must be supplied by the user Output switching capacity of this module is 0 5 A at 24 V dc The output switching circuitry is arranged in 2 groups with 8 circuits in each group Each group is protected by a 3 amp fuse The 16 circuits are connected to user loads through a removable socket type terminal board Figure 6 25 provides wiring information for this module Following are specifications for each of the 16 circuits a40802 ON Voltage Drop Typical 1 0 V dc 0 5 amp ON Voltage Drop Maximum 2 0 V dc 2 0 5 amp Maximum Current 0 5 amp NUMBER 12 Maximum Leakage Current 10 11 mA 0 40 V dc OF Maximum Inrush 3 amp for 20 ms CIRCUITS 8 1 amp for 100 ms OFF to ON Response 0 1 ms 4 ON to OFF Response 0 1 ms le 30 C 116 CIRCUITS ON p 6 CIRCUITS ON Fuse Internal 3 amp In Output Common Line one 20 40 C SOS 60 C for each group of 8 AMBIENT TEMPERATURE C Internal Power Consumption 9 V dc 3 mA 2 3 mA for each ON circuit 24 V dc 6mA for each ON Figure 6 24 I O Points vs Temperature Chart 10 units 24 V dc 5 6 oz 160
11. a40553 4 CIRCUITS ON AT 2 AMPS EACH 4 CIRCUITS ON AT AMP EACH 4 5 to 24 V dc 4 45 V dc 2 amps Continuous UMBER 3 8 amps Maximum Peak d Maximum Leakage Current CIRCUITS ON Voltage Drop ON 9 gt 3 CIRCUITS ON AT 2 CIRCUITS ON AT 2 AMPS EACH OFF to ON Response 20 30 40 C SOT 60 AMBIENT TEMPERATURE 5 amp 1 for each circuit Replaceable Figure 6 28 I O Points vs Temperature REFERENCES MODULE USER WIRING 1 84 0023 Internal Power Consumed Units of Load 3 units 24 V dc Lamp load should be 8 amps or less Load current max is dependent on ambient 950 Z s voc temperature as shown below SINK Although not shown as such the 4 circuits are isolated from each other and can be connected to separate power sources OPTICAL 5A OUTPUT COUPLER LED COMMON Figure 6 29 Wiring of 24 V dc 2 Amp Sink Source Output 6 24 Specifications and Wiring GEK 90842 24 V dc Source Output IC610MDL155 This module provides eight 24 V dc source output circuits each capable of controlling user supplied discrete ON OFF loads Each circuit is rated at 0 5 amps continuous current Typical loads that can be controlled by this module are motor starters relay coils solenoid valves and indicator lights The output switching circuits on the module are arranged in 2 groups with 4 circuits in each group Each group of 4 output circuits is
12. vmi b A AU PB 68d V Bos 5 lt RE 6 4 4 9 r Cj d 569909 5955 5 v gt oi ed ed p B un 2 8 v 6 8938 CE BEG eo Od 9 na 8 3 nb Q 9 oo e O T n 0 b 8 f3 4 t 9 u 4 5 8 9 t v 059 ON O gt f Ve 5 e gt Og iA 54 5 d 4 1 2 QA ck RE 5 4 E A op 8 gt lt a 4 424 i E NO 8 b d ed Y cus A 4 5 D 6 9 mj 4 gt 2 vi Q e ar ps mag 3a Qo 8 5 uo R8 0B Qu 4 o 24 2 cQ e V j 2 e 42 gt 59020614 Su 5 9 B 9887 Q d 42 TA i ew _ 62 a 9 2 4472 AO SY 16 ai i zi 2 om 4 2 6 Ga un Y E 9 4 8 lt f 9 et Q B oo E OH 4 C
13. e o GEK 90842 amp 99 NO a 4 9 2 Aa s E 323233 2 e un S E Io e x un 2 du 92 Af Qh gt 4 5 D 3 on x gt zn ws x 5 Q 1 2 OUTPUT 1 COLLECTOR BCD gt NOT USED 44 OI Counters current vaiue 4000 then 1 disp NOT USED 8 10 8000 BCD OUTPUT 2 OPEN COLLECT OR INCREMENT COUNTER __ evices to rielc erface to UO Specifications and Wiring 6 43 GEK 90842 Up Down Counter Inputs SPECIFICATIONS UP DOWN INPUT RESET INPUT Minimum Input 25 nSec 100 nSec Pulse Width Supply Voltage 12 V dc 10 12 V dc 10 On Current lt 3 mA 10 to 15 mA Off Current 10 to 15 mA lt 3mA On Voltage lt dc gt 7 dc Off Voltage gt 7 Vdc lt dc 40068 ON ON T OFF T COUNT RESET Figure 6 44 Signal Direction The conditions necessary to increment decrement or reset the counter are described below This is of particular interest when counting in one direction only DESIRED ACTION CONDITION Increment Current Count Increment Input Disabled Enabled Decrement Input Disabled Reset Input Disabled Decrement Current Count Decrement Input Disabled Enabled Increment Inp
14. inputs gt oe ra E i 4 d 5 5 wn med D Q yo u lt c e un t d d r pe 5 8 G by 2 2 3 Fo 5 Ta bb 8 Xz 2 20 gt U 7 ad dj oo ce 4 AR S pam 4 on GN D OQ 4 lt t 8 4 zj 4 cg Ld 2 gt d i 2 5 D amp oo gt amp 8 4 ui E a oe d t Se OG 3 S 2 i i d OQ e R 2 3 u 4 E 24252444 Soz REJTAN o gt nu 2 36 9 Oc B m TERKEM 202223 Ad rud Ts N O z o 2 mmu d 5 4 4 1 0 AS Bon 245454 SHEE GbE SE en e ee e 42 c gt 158 PITCH 8 35 E a 5 29 a 9 0 m es C lt t 2 Pan 2 4 pad 5 5 THEELTE 1 4 220 8 9669 2 Uh B 9528895 lt 9 BEY Qs REESE 288505544 Ta 0 2 E E 9 45 4 6
15. 3 8 a n p r 9 ep 593 EZE 3 qn tan geese hoses gt 4 v t WEF 98 L an mad 5 5 9 Sa 4 i oH dag 2 9 ve E 23 E Aig vo cd B f 9 DE T 79 Tu 1 Suelo Be ease S gt K Qu E P 9 20 8 PERS M i 6 4256 BASS 2 T en on 3 59 Q E do E ee 9 e 9 B 2 gt Jb Ei 4 A a e 36328 883 38 bi 2 p A lt Ru 4 2 i B vu Eue bz Hs 660665508 gt 5 TO OTHER peor 6 12 Specifications and Wiring GEK 90842 24 V dc Sink Load Input 16 Circuits With Removable Terminal Board IC610MDL107 This module provides 16 circuits each designed to receive a single discrete ON OFF signal from user supplied devices This module has 16 LED status indicators to reflect the ON or OFF status of each of the 16 circuits Typical input devices include limit switches pushbuttons selector switches and relay contacts 24 V dc power to sense the state of these inputs is provided by the rack power supply therefore no external power source is required for this module The 16 circuits are divided into 2 g
16. A t E e 285844572 CN ov 944 c amp A 9 258 8428 8 3 3 E d a H 2 SEER Hag 4 Qo e 9 p RR H 4 O 8 66 085935 d d 5 5 SESE RS 12 5665 TT tg ee gt 6 2 Specifications and Wiring GEK 90842 Field Wiring to I O Modules Each of the 8 circuit I O modules has a terminal block attached to it with 10 screw terminals The 16 point I O modules with screw terminals have a removable socket type terminal board on the front of the module The terminal board can be easily removed which allows modules to be readily removed or changed without removing the field wiring to the module Each of these terminals are capable of accommodating one AWG No 12 or two AWG No 14 stranded wires A clear plastic cover snaps over the terminals as a safety precaution An insert is included with the covers to record circuit identification Some of the 16 point I O modules are connected to field wiring through a connector mounted on the faceplate A description of these modules is on the following page The rest of this chapter provides specifications wiring diagrams typical schematics and sample reference numbers for each module type The typical schematics are to provide details for interfacing and not for maintenance or repair of these modules The sample refere
17. Input IC610MDL127 This module provides 8 circuits each designed to receive a single discrete ON OFF signal from user supplied devices Typical input devices include limit switches pushbuttons selector switches and relay contacts The 8 circuits are divided into two groups of 4 circuits each Each of the 2 groups can be supplied from a separate power source Power to operate the field devices must also be supplied by the user Following are specifications for each of these 8 circuits pc s1 84 0024 Input Points Operating Voltage AC Frequency USER WIRING MODULE REFERENCES Input Current 18 mA 265V 60 Hz 180 265 vac Max MOT NEUT 11 mA Typical gt Input Impedance 18 ohms 60 Hz Qo 060 ON Voltage gt 061 OFF Voltage 2 OFF Current 2 062 OFF to ON Response 2 063 ON to OFF Response Circuit Indicators 064 Interna Power Consumption 2 5 065 Weigh of Load 6 066 2 7 067 180 265 VAC Field connections are made to screw terminals on 2 a terminal block mounted on the faceplate Each terminal will accept up to one No 12 AWG wire or two No 14 wires The C1 and C2 common WIRING DIAGRAM terminals are isolated from each other gt 180 265 w T COMMON OPTICAL COUPLER TO OTHER THREE CIRCUITS SAMPLE INPUT CIRCUIT Figure 6 6 Wiring for 230 V ac Inputs Specifications and Wiring 6 9 GEK 90842 115 V ac Isolated Input IC610MDL126 This module
18. changed first the value 005 could be read prior to the 105 being set The exact results depend upon the application and the specific logic entered Internal Power Consumption 90 mA 0 24 V dc 9 units of load 10 mA 9 V dc 1 unit of load en wo N lt o BS Sse 5 2 N Q 8 QM c cos rs 9 2 z 5 vs 2 amp 4 Or Vs 2 qe 20 5 lt lt 0 pe MT E a Ses 4 v9 gt X 232 2 89 34 5 lt 8 875 lt 827844222 o 8 cw w gg a gE tm o On 8 23 323 285 x amp M d E o 2 2 a g v ux um e o o E 1 oF 1 UNE 9 4 2 LI v o 1 i a ee ee DOM o M E UR Put Ra QUE P GS Uni Pe e o E E e BB E a i C AS AS SS tS re
19. devices must also by supplied by the user Figure 6 65 provides wiring information for this module Following are specifications for each of the 8 circuits Output Points 8 a42492 Frequency 47 22 Be ac MODULE USER WIRING Maximum Current amp Maximum Leakage Current 1 2 mA 230V 60 Hz ON Voltage Drop Smallest Recommended Load Maximum Inrush 10 amps for 17 ms OFF to ON Response 1 ms ON to OFF Response 9 ms Circuit Indicator Logic Side Fuses Internal Soldered 2 5 amp one on each group of 4 Internal Power Consumption 12 mA for each ON Circuit 9 V dc 16 9 9 V dc 7 4 oz 210 g a42367 6CRCUTS ON 1 0 AMP POINT 10 20 30 40 50 60 AMBIENT TEMPERATURE Figure 6 66 I O Points vs Temperature Chart a42366 Zigure 6 67 Wiring for 115 230 V ac Output with Removable Terminal Board
20. of the capabilities of the Analog Output module with these PCs An APPLICATION NOTE will be issued explaining those techniques in detail Hardware Features Each channel can provide either a voltage output 0 to 10 V dc or current output 4 to 20 mA source Voltage or current selection for each channel is user selected by how the field wiring is connected on the screw terminals on the faceplate Resolution is 8 bits which allows a maximum digital value of 255 to be converted Eight LEDs for each channel on the faceplate provide an 8 bit binary display of the data output for each channel User field wiring 15 made to a removable terminal board on the module s faceplate hinged plastic terminal cover on the terminal board protects the terminals The terminal cover has a removable label that can be used to record circuit information The maximum conversion time is 10 microseconds and does not add to the scan time of the CPU Both channels are converted with each scan Power Requirements This module requires an external 24 V dc power supply The 24 V dc supply in Series One racks can be used however the current provided by the rack is 100 mA which is sufficient current for one Analog Output channel since the module requires up to 85 mA for operation The maximum load for both channels is 170 mA General and Electrical Specifications Specifications for this module are provided in the following table 6 68 Specifications and Wiri
21. or current inputs 4 to 20 mA The factory setting is for voltage input operation Resolution is 8 bits which allows a maximum digital value of 255 to be converted Eight LEDs on the faceplate provide an 8 bit binary display of the input The channel to be displayed is selected by depressing a pushbutton on the faceplate Each time the pushbutton is depressed the next channel in sequence is selected i e channel 1 2 3 4 1 etc User field wiring is made to a removable terminal board on the module s faceplate A hinged plastic terminal cover on the terminal board protects the terminals The terminal cover has a removable label that can be used to record circuit information The maximum conversion time is 2 milliseconds and does not add to the scan time of the CPU The four channels are converted one at a time with one channel being converted each scan Each successive scan converts the next channel in turn Power Requirements This module requires an external 24 V dc power supply The 24 V dc supply in Series One racks can be used however the current provided by the rack is limited to 100 mA which is sufficient current for one Analog Input module since the module requires up to 65 mA for operation General and Electrical Specifications Specifications for this module are provided in the following table I O Specifications and Wiring 6 63 GEK 90842 Table 6 14 Analog Input Module Specifications Number of Channel
22. signals thereby allowing the module to interface to input devices that provide their own voltage Following are specifications for each of the 8 circuits AC INPUT DC INPUT Input Voltage 20 to 28 V ac 50 60 Hz 20 28 V dc Source Input Current 19 mA maximum 19 mA maximum 13 mA Typical 13 mA Typical ON Level 20 to 28 V ac 20 to 28 V dc OFF Level O to 6 V ac 0 to 6 V dc OFF to ON Response 5 to 50 ms 6 to 30 ms ON to OFF Response 5 to 60 ms 5 to 60 ms Circuit Indicator Field Side Field Side Internal Power Consumption 9 V dc 10 mA supplied by rack power supply Units of Load 1 Q 9 V dc Weight 5 oz 140 g a42681 User devices are connected to screw terminals on mer the faceplate of this module Each screw termi AC nal will accept up to one No 12 AWG wire or Du two No 14 AWG wires The ON OFF state of each circuit is indicated by an LED located in the HAC 1 field side of each circuit 8 circuits are 29 lt 27 divided into 2 groups of 4 each with its own Mz common two commons CA and CB are 02 Q3 Oa pes isolated from each other internally Each input AP can accept either an AC input or a DC input 24 035 lao 26 WY 036 037 42682 lili INPUT O 7 20 28 DC dixe dime e M WIRING DIAGRAM lt DC OR 7 gt ES ccc COMMON OPTICAL CA COUPLER Figure 6 13 Wiring for 24
23. the output s status is the inverse of the real time comparison status This concept is shown in table 6 9 Table 6 9 Output State vs Real Time Comparison Status in Counter Mode OUTPUT STATE REAL TIME COMPARISON REAL TIME COMPARISON FUNCTION IS FALSE IS TRUE DISABLED ENABLED 1 OUTPUT ENABLED 0 OUTPUT DISABLED Table 6 10 summarizes the logic associated with an output in the counter mode of operation Specifications and Wiring 6 55 GEK 90842 Table 6 10 Output Logic in Counter Mode INITIALLY PRESET CURRENT COUNT OUTPUT STATE FUNCTION CURRENT COUNT PRESET 0 0 1 1 INITIALLY PRESET lt CURRENT COUNT OUTPUT STATE FUNCTION 0 1 Filter Selection In some electrical noisy environments it may be necessary to filter out noise through filters available on the module The HSC provides this capability on the incremental count decremental count and reset marker inputs The location of these switches on the module is shown in figure 6 53 Sense of switch OPEN Filter Disabled 10 Khz CLOSED Filter Enabled 500 Hz pc s1 84 0004 Figure 6 53 Filter Selection with Dip Switch 6 56 I O Specifications and Wiring 90842 Fast Response I O IC610MDL115 The Fast Response I O module allows a Series One or Series One Plus PC to respond quickly to an input and or monitor very short input pulses The module s four 24 V dc inputs and two relay outputs use 8 I O references to interfac
24. 230 V ac Isolated Output 4 Circuits 24 V dc Sink Output 8 Circuits 24 V dc Sink Output 16 Circuits 24 V dc Sink Output 16 Circuits 24 V dc 2 Amp Sink Output 4 Circuits IC610MDL 153 24 V dc 2 Amp Sink Source Output 4 Circuits IC610MDL154 24 V dc Source Output 8 Circuits IC610MDL155 24 V dc Source Output 16 Circuits IC610MDL 158 1 Relay Output 8 Circuits IC610MDL 180 Relay Output 16 Circuits IC610MDL 182 1 Analog Output 2 Channels I O Modules Special 24 V dc Input Output 4 In 4 Out 24 V dc Sink Input Relay Output 4 In 4 Out Thumbwheel Interface High Speed Counter Fast Response I O 4 In 2 Out I O Simulator 8 Input Circuits I O Modules UL Listed 115 V ac Input 6 Circuits Relay Output 5 Circuits 115 V ac Output 6 Circuits 1 Removable terminal board for Wiring 2 Connects to I O through 24 pin connector on faceplate 3 This module can also be used as a sink input The user must provide the power source to operate the field devices 4 Connects to I O through a 32 pin connector on faceplate 1C610MDL106 2 IC610MDL107 1 IC610MDL111 IC610MDL 112 1 3 IC610MDL116 IC610MDL175 IC610MDL176 IC610MDL151 IC610MDL156 2 IC610MDL 157 1 IC610MDL166 IC610MDL103 IC610MDL 104 IC610MDL105 2 IC610MDL110 4 IC610MDL 115 IC610MDL 12A IC610MDL135 IC610MDL181 IC610MDL185 I O Specif
25. 4 502 t registers 502 503 to the accumulator then F85 1 Convert data from BCD to Binary and F61 R 10 Send the data to Channel 2 The Function codes used in the above example are as follows 50 D STR Data Store F85 z BCD to BIN F61 D OUTI Data Out 1 6 70 I O Specifications and Wiring M M M A P i GEK 90842 Analog Output Module Features Figure 6 59 is an illustration of the faceplate for the Analog Output module showing its features and user wiring connections a41897 OUTPUT ANALOG CHANNEL CHANNEL 2 DISPLAY OF DISPLAY OF DATA OUTPUT DATA OUTPUT aa 48 64 B 4864 881288 88828 TWO GROUPS OF CONNECTIONS ON Pu SEND OUTPUT ONE REQUIRED 24V EXTERNAL SUPPLY Figure 6 59 Analog Output Module Faceplate Specifications and Wiring 6 71 GEK 90842 UL Listed Products The Series One products that have obtained UL approval or are UL pending are described in the following pages These products are listed below As with all products that have obtained UL approval each listed item has an attached UL label e IC610CPU101 Series One CPU Version C of the CPU is UL Listed The functionality of the CPU has not changed all specifications are the same as the previous version e IC610CHS111 Series O
26. 5 of V ee See COMMON COUPLER SAMPLE INPUT CIRCUIT Figure 6 7 Wiring for 115 V ac Isolated Inputs 6 10 Specifications and Wiring GEK 90842 24 V dc Sink Input 8 Circuits IC610MDL101 This module provides 8 circuits each designed to receive a single discrete ON OFF signal from user supplied devices Typical input devices include limit switches pushbuttons selector switches and relay contacts Power 24 V dc to sense the state of these inputs is provided by the rack power supply No external power source is required with this module 8 circuits are powered from this one source Figure 6 8 provides wiring information for this module Following are specifications for each of the 8 circuits pc s1 83 0034 Input Points 8 Maximum Voltage 36 V dc TYPICA L Open Circuit USER WIRING MODULE REFERENCES Input Current 18 mA Input Impedance 1 8 K ohms ON Level 3 V dc OFF Level gt 3V de OFF to ON Response 4 to 15 ms ON to OFF Response 4 to 15 ms Circuit Indicator Field Side Maximum OFF Leakage 3 mA Minimum ON Current 7 mA Internal Power Consumption 14 mA for each ON Circuit 24 V dc 10 mA 9 V dc Units of Load 1 Q 9 V dc 10 24 V dc Weight 4 2 oz 120 g INTERNAL CONNECTION Voltage levels measured between common and input terminals across input device WIRING DIAGRAM TO OTHER COMMON 24 CIRCUITS INTERNAL POWER SUP
27. ER PULSE 12 VOC 10 USER SUPPLIED Figure 6 48 Encoder With Limit Switch Resetting Counter and Photoelectric Cell Inhibiting the Counter Operation 6 46 Specifications and Wiring GEK 90842 Binary Coded Decimal BCD Output To view the counter current value a four digit BCD sink source output is provided SPECIFICATIONS mM OUTPUT POLARITY 1 Optoisolator OFF 0 Optoisolator ON See Sample Circuit Below SOURCE MODE Supply Voltage Allowable Ripple Current Consumption Output Voltage 5 5 12 V dc 10 lt 1 lt 3 lt 10 mA lt 25 3 5 V dc 6 V dc at 0 4 mA SINK MODE Output Voltage a40070 SVDC OR I2VDC SOURCE SOURCE IOK OUTPUT VOLTAGE Figure 6 49 Sample BCD Output Circuit v 4 source type T i lt 0 8 a PON Lm lt o o Q On __ y Eus Ds ets ea x s8 arr go EOD gt z 00 B S ru eR Rx gem uo x Y L L a O O QQ ow ew gS 8888 es pA gt A m so amp AD ge 1 d 5 12 VDC 10150 x 10150 8000
28. ET VALUE 1 X 01 11 21 31 PRESET VALUE 1 X 02 12 22 32 CARRY BORROW X X 03 13 23 33 Enabled when current value of the counter undergoes one of the six sequences described below 0001 0000 9999 Decrement Rollover 9999 0000 0001 Increment Rollover 0001 0000 0001 9998 9999 9998 Wh Increment Current Count Externally Reset Counter Decrement Current Count Decrement Current Count Extemally Reset Counter Increment or Decrement Current Count The status of these input functions is given to the CPU once per scan Therefore if a particular condition is true for less than the scan time of the user logic its associated Input function would not be enabied in the user program 6 52 I O Specifications and Wiring GEK 90842 a42647 QUIPUT FUNCTIONS USER LOGIC SYMBOL DEFINITION OUTPUT NO 1 x IF DISABLED OUTPUT NO 1 MODE SELECT IS IN MANUAL MODE IF ENABLED OUTPUT NO 1 X 101 111 121 131 IS IN COUNTER MODE OUTPUT NO 1 X INMANUAL MODE OPERATES STATE gt OUTPUT NO 1 AS NORMAL OUTPUT X 100 110 120 130 IN COUNTER MODE DETERMINES IF OUTPUT NO 115 ENABLED BEFORE OR AFTER PRESET IS REACHED OUTPUT NO 2 X IF DISABLED OUTPUT 2 MODE SELECT IS IN MANUAL MODE IF ENABLED OUTPUT NO 2 X 103 113 123 133 IS IN COUNTER MODE IN MANUAL MODE OPERATES OUTPUT NO 2 X OUTPUT NO 2 AS NORMAL STATE 2 2
29. IC610MDL185 This UL listed module provides 6 circuits each capable of controlling user supplied discrete ON or OFF loads These loads typically include relay coils motor starters solenoid valves annunciation devices and indicator lights The 6 circuits are arranged in two groups with a single common connection ali circuits Power to operate the held devices must be supplied by the user An LED viewed on the faceplate provides a visible indication of the ON or OFF state of each circuit If this module is wired incorrectly or the li incurred by the module may not be covered ho Outputs 6 Operating Voltag ge 97 to 132 V ac TYPICAL USER AC Frequency 47 to 63 Hz REFERENCES MODULE WIRING Maximum Current 0 5 amp per point Maximum Leakage Current 0 5 mA at 110 V ac 60 O40 LA Hz xg ON Voltage Drop 0 8 V dc at 0 5 amr 041 4 od Danaa wv V bd LUAU 4 1 oximum Y rush 10 amne far 16 me Nar lam 4 AM MAP ENS 4399 Ves lt 4 en mel vee 5 amps for 100 ms arr to ON Response Vv Wik 57 wi 115 043 ON to OFF Response 8 to 10 ms 1 2 cycle Circuit Indicator Logic Side 044 Ex A 1
30. IT LOAD INPUTS TYPICAL REFERENCES 010 011 012 013 014 015 016 017 111 110 113 112 115 114 117 116 V LED Figure 6 15 Wiring for 16 Circuit 24 V ac dc Source Load Inputs a40801 6 15 6 16 VO Specifications and Wiring GEK 90842 115 230 V ac Output IC610MDL175 This module provides 8 circuits each capable of controlling user supplied discrete ON OFF loads Typical loads include relay coils motor starters up to No 3 solenoid valves and indicator lights The 8 circuits are divided into 2 groups of 4 circuits each Each group can be supplied from a separate power source Power to operate the field devices must also by supplied by the user Figure 6 17 provides wiring information for this module Following are specifications for each of the 8 circuits CAUTION If this module is wired incorrectly or the listed specifications are exceeded any damage incurred by the module or user devices connected to the module may not be covered by warranty pc s1 83 0033 7 REFERENCES MODULE USER WIRING 7 97 265 VAC Maximum Leakage Current NEUT ON Voltage Drop Smallest Recommended Load Maximum Inrush OFF to ON Response 053 ON to OFF Response 8 10 ms 1 2 cycle Circnit Indicator Logic Side Fuses Internal Soldered 2 5 amp fast blow one on each group of 4 LL 8 9 4 1 l 0 0 0 2 1 5 e Internal Power Consumption 20 mA for each O
31. N 056 ircui Q 9 V dc 057 Units of Load 16 0 9 V dc Maximum load current is dependent upon ambient temperature as shown on the chart in figure 6 16 a40555 8 CIRCUITS ON AT AMP EACH 8 CIRCUITS ON AT 0 5 AMPS EACH WIRING DIAGRAM NUMBER 6 OF CIRCUITS 5 CIRCUITS ON 5 5 AMPS EACH ON 4 3 CIRCUITS ON AMP EACH 20 C 30 C 40 C 50 60 AMBIENT TEMPERATURE C Figure 6 16 Points vs Temperature 97 265 VAC TO OTHER O Tee een THREE CIRCUITS 1 LED OUTPUT 2 Figure 6 17 Wiring for 115 230 V ac Outputs TA B 5 4 4 nd 5 Pa 77 2 2 B 9 2 e Le 4 5 gt Y D T 4 07 3 lt lt gt 2 ED S Zo Es post 5 529 Q g ew gt 4 o i 9 ee gt I f O lt 6 Y 5 b o __ gt 3 get 9 4 2 2 B DONI RNC d wm 9 t cd Br 1 peque 4 1 n tj 9 9 8 S 4 lt B 4 Q Na t di gt u ex lt 94a 675 2 Fi o gt S i I f im 6 gt A 5 M 2 2986 Eg 3 gt 8 8 v a a E o gt m 79 D gt gt 4 5 lt 4 4 g P 4 P e ui ES 4 ov pd
32. OUTPUT X 102 112 122 132 IN COUNTER MODE DETERMINES IF OUTPUT NO 21S ENABLED BEFORE OR AFTER PRESET IS REACHED For further description on the operation of outputs refer to Output Logic Section I O Specifications and Wiring 6 53 GEK 90842 Ouptut Logic Each of the two HSC outputs operate in either the manual or counter mode The operating mode of each output is determined by the state of its mode select function refer to output function section The logic of each mode will be covered separately If Mode Select Function Disabled 0 Manual Mode Enabled 1 Counter Mode Manual Mode The state of an output in the manual mode corresponds to the status of its associated Output State Function as shown below in the manual mode output truth table Table 6 6 Manual Mode Output Logic Truth Table OUTPUT MODE SELECT OUTPUT STATE 0 1 Counter Mode In the counter mode of operation outputs can react immediately when the current count reaches specific preset values In this mode each output is controlled by a combination of three factors 1 Initial relationship between preset and current count 2 Real time relationship between preset and current count 3 Status of Output State function When the HSC receives a preset value from user logic via preset counter function it is initially compared to the current value of the counter If the preset is greater than the current count in this initial compar
33. PICAL LIFE voLrace RESISTIVE LAMP SOLENOID OPERATIONS NOTE Lamp loads are defined as a X10 inrush with a power factor PF of 1 00 and when turned OFF represent a PF of 1 00 Solenoids are defined with a X10 inrush a PF of 0 65 and when turned OFF represent a PF of 0 35 6 30 Specifications and Wiring GEK 90842 a40806 USER WIRING MODULE USER WIRING TYPICAL REFERENCES 010 011 012 013 014 015 016 017 111 110 113 112 115 114 117 116 WIRING DIAGRAM TO OTHER SEVEN CIRCUITS COMMON 2 i t t I OUTPUT 2A J SAMPLE OUTPUT CIRCUIT Figure 6 35 Wiring for 16 Circuit Relay Outputs I O Specifications and Wiring 6 31 GEK 90842 24 V dc Input Output 4 In 4 Out IC610MDL103 This module provides a dual function since it provides 4 input circuits each designed to receive a single discrete ON OFF signal from user supplied devices and 4 output circuits each capable of controlling user supplied discrete ON OFF loads Typical input devices include limit switches pushbuttons selector switches and relay contacts Typical loads include relay coils motor starters solenoid valves and indicator lights 24 V dc power to sense the state of the inputs is provided by the rack power supply The 4 output circuits are referenced through their respective loads to a single DC power source The ON OFF state o
34. PLY LED gt INPUT 77 OPTICAL COUPLER SAMPLE INPUT CIRCUIT Figure 6 8 Wiring for 24 V ac Sink Inputs SOR 9 4 e A 5 ear e e cj 3 o we monn 4 Og E 9 v 2 a D nmm mon 4 Y o d 4 4 2 x a RU 3 26 X BBBB 8885 dans g 594 Q Co Baws 24 E p 4 5 2 a d dS v a O U a E S z sx Jola o T 5 do hs epe ty 4 M nei E gt CERES 3 25490 3 c 227 js B 949 385 3 3ud S AGIS dus 2 800 SSS F d b r 5 bk o who V 0 om oR ig 6 4 2 7 E m D u 3 4 23 T gt 2 44 fon A 9 e pani A 9 4 Q v c 4 g 9 e E wand ed 4 lt Q ery ml Q US 2 SY esa 1 fa est 2 g 20 im lt ZEE _ 3 5 982 3 S5 v Uu b 9 t 3 5 2 am Q anga O O 3 e t 0150 c 8 6 gt 6 3 gt o 7 d Ms 3 gt a 3 32 gt m 8 b E e 0 5 4 E
35. R LOGIC Symbol Definition Q Es mente E N o 4 20 3 d 8 om 4 ch A tj E Q ome i 0 5 de d 2 S an 7 2 eS 4 c C C 5 i S d 4 H Bb Y e o e fai 9 3 Pr ev wd a 2d E S D 7 gt ei o 3 j E os 0 A 9 gt Pw 3 4 4 A gt 2 fu E y 1 f 4 gt JEEE 2 8 5 4 t 2 l4842 lt f 6 3 26 60 b 5 5 O C X B Q 9 d o e B S ml gt j gt E 9 ma 5 panne A un t a 4 gt om quem o 68 8 Nn 22 v 9 e 5 2 m E p 3 35 a ree p E bb 23 9 8 2 PESE Pm Q Q 2 4 P E y Tq 9 s 2m 5 4 fi amp 9 Wr 25 a5 zt 24 un e o um l 0 e 9 9 5 oo ui 9 e D fed o T St ci 9 Y 8 9 4 9 6 r m l
36. USHBUTTON FOR DATA DISPLAY 4 CHANNEL INPUT EXTERNAL SUPPLY Figure 6 58 Analog Input Module Faceplate Selection Of Operating Mode The mode of operation either 1 to 5 V or 4 to 20 mA is determined by the absence or presence of jumper plugs on pins that are located on the side of the bottom circuit board There are four sets of pins 2 pins in each set with one set for each channel The first set of pins is labeled CH1 and the last set of pins is labeled CH4 The factory default setting is for 1 to 5 V operation which is no jumper present To select the 4 to 20 mA mode of operation for any channel place a jumper on the two pins for the channel or channels and push the jumper firmly onto the pins I O Specifications and Wiring 6 67 GEK 90842 Analog Output IC610MDL166 Introduction The Analog Output module provides two independent output channels each capable of converting 8 bits of binary data to an analog output This module can be used with any of the Series One family of programmable controllers The Series One Plus in addition to the basic functions provides data operations including math functions which allows other types of operations to be performed when using the analog output module Each Analog Output module requires 16 I O references for addressing Although this module can be used with the Series One and Series One Junior in addition to the Series One Plus certain programming techniques will make better use
37. UTPUT CIRCUIT Figure 6 36 Wiring for 24 V dc Inputs Outputs Specifications and Wiring 6 33 GEK 90842 24 V dc Input Relay Output 4 In 4 Out IC610MDL104 This module provides 4 dc input circuits and 4 relay output circuits The 4 input circuits are each designed to receive a single discrete ON OFF signal from user supplied devices such as limit switches pushbuttons and relay contacts The 4 relay output circuits are each capable of controlling user supplied discrete ON OFF loads Typical loads include relay coils motor starters and indicator lights Since the relay output circuits were not designed for a specific current type such as 24 V dc or 115 V ac they can be used for a wide variety of loads and signal types The ON or OFF state of each input and output circuit is indicated by an LED Figures 6 37 and 6 38 provide wiring information for this module Following are specifications for each input and output circuit Input Points Maximum Voltage Input Current ON Level OFF Level OFF to ON Response ON to OFF Response Maximum OFF Leakage Minimum ON Current RELAY OUTPUT CIRCUS OOO Outputs Operating Voltage AC Frequency Maximum Current Maximum Leakage Current Across Contacts Smallest Recommended Load Maximum Inrush OFF to ON Response ON to OFF Response Circuit Indicator Fuse In Output Common Line Replaceable Internal Power Consumption Units of Load 6 units 24 V dc 5 to 265 V ac
38. ack two position switch on the inside left of the rack must be set determined by location of the rack in the system For a UL approved installation do not mix UL approved and non UL racks or modules Specifications for this rack are as follows AC power Required 115 V ac 1596 Frequency 47 to 63 Hz Maximum Load 0 8 A max Output Current 1 4 A at 5 V dc 0 8 A at 9 V dc 0 5 A at 24 V dc b41930 Figure 6 60 UL Listed 5 Slot Rack A V 3 ed module provi 3 77 4 p Li d E E o nad 5 7 J 2 N T mN o o o o u oc Mie ta a ee ee ee ae zi Oo e d 8 E 9 O 82 1 SS 0 0 9 4 9 m 8 gt 5 ua QN gt 9839 TEELT a 8 gt gt amp S B 5 e ed 90 5 e QN AM ec e 8OOOOORHD O E HE LR LO 8 TE mk ru m i 46 3 97 5 P 4 35 S ipi 6 74 Specifications and Wiring GEK 90842 Relay Output Module UL Listed IC610MDL181 This UL listed module provides 5 circuits each capable of controlling user supplied discrete ON or OFF loads These loads typically include relay coils mot
39. dc 47 63 Hz 4 amp resistive mA 5 mA 5 amps 5 ms 5 ms Logic Side 10 amp 45 mA for each ON Circuit 9 V dc 20 units 0 9 V dc Since non solid state devices are used as the power switching devices the limitations listed in table 6 4 must be observed for reliable operation Specifications and Wiring GEK 90842 pc s1 83 0072 TO OTHER THREE CIRCUITS COMMON O gt 4 10A i 1 1 1 412304 LED i t OUTPUT A 3 SAMPLE RELAY OUTPUT CIRCUIT 4 COMMON 2 VPC TO OTHER THREE CIRCUITS INTERNAL POWER SUPPLY LED gt OPTICAL INPUT COUPLER SAMPLE INPUT CIRCUIT Figure 6 38 Sample 24 V dc INPUT RELAY OUTPUT Circuits 6 36 Specifications and Wiring GEK 90842 Thumbwheel Interface IC610MDL105 This module provides an interface between the Series One or Series One Plus PCs and up to four sets of user supplied thumbwheels Each set of thumbwheels will allow the operator to control the preset on a timer or counter In fact these timer counters references 674 to 677 will not function without this interface module The power 24 V dc to sense the state of these thumbwheels is provided by the power supply in the CPU base unit This interface module must be installed in the same base unit as the CPU and can only be located in slots 2 through 5 Only one interface module is allowed per system The thumb
40. dicator Lo 024 025 Fuses Internal 2 5 amp in output common hne one for each group of 8 026 027 circuits Internal Power Consumption 12 mA for each ON circuit Units of Load Weight 121 120 123 122 Maximum load current is dependent on ambient temperature as 125 124 shown in figure 6 32 240804 6 16 CIRCUITS ON 127 126 0 25 NUMBER 12 F CIREUITS 10 CIRCUITS ON ON 8 6 CIRCUITS ON WIRING DIAGRAM lt 20 30 40 C SO C 60 C AMBIENT TEMPERATURE C Figure 6 32 I O Points vs Temperature TO OTHER CIRCUITS 5 24 V DC COMMON gt OPTICAL OUTPUT COUPLER 4 Figure 6 33 Wiring for 24 V dc Source Outputs Specifications and Wiring 6 27 GEK 90842 Relay Output 8 Circuits IC610MDLI180 This module provides 8 circuits each capable of controlling user supplied discrete ON OFF loads Typical loads include relay coils motor starters solenoid valves and indicator lights Since this module is not designed for a specific current type such as 115 V ac or 24 V dc it can be used with a wide variety of loads and signal types The 8 circuits are divided into two groups of 4 circuits each Each group can be supplied from a separate power source Power to operate the field devices must also be supplied by the user Following are specifications for each of the eight circuits Outputs 8 Operating Voltage 5 to 265 V ac dc AC Frequency 47 63 Hz Maximum Current 4 amp res
41. e em m prt pei RN Rede ape mm m me ne an lt area AWN de m O 4 132 1 OUTPUT 2 MODE SELECT 1331 1 A4 1 4l Lu O nd SET CURRENT VALUE OUTPUT NO 1 STATE OUTPUT NO 1 MODE OUTPUT NO 2 STATE ww 5 39 425 4 V ED D s Bae amp f 6 50 I O Specifications and Wiring GEK 90842 Interface Function Definition Shown below is the definition and user logic symbol for each interface function a42645 COUNTER FUNCTIONS USER LOGIC SYMBOL DEFINITION SET CURRENT VALUE CNT WHEN COUNTER X IS ENABLED CURRENT COUNT IS SET TOA VALUE OF Y X 100 102 104 106 Y 0 9999 PRESET VALUE CNT WHEN COUNTER X IS ENABLED x PRESET VALUE OF COUNTER IS SET TO Y X 101 103 105 107 Y 0 9999 X Counter Reference Y x Valid Range Specifications and Wiring 6 51 GEK 90842 a42646 ENABLED WHEN CURRENT VALUE OF COUNTER IS GREATER THAN ITS PRESET VALUE ENABLED WHEN CURRENT VALUE OF COUNTER IS EQUAL TO ITS PRESET VALUE ENABLED WHEN CURRENT VALUE OF COUNTER 1 LESS THAN ITS PRESET VALUE INPUT FUNCTIONS USER LOGIC SYMBOL DEFINITION gt PRESET VALUE x X 00 10 20 30 PRES
42. e with user logic Each of the 2 outputs can operate in a manual or fast response mode An output in manual mode is controlled from user logic similar to any other discrete output An output in the fast response mode can be controlled independent of CPU scan time by its 2 associated inputs with one input enabling it and the other disabling it Up to 14 Fast Response modules can be included in a Series One or Series One Plus PC system thereby providing 28 fast response outputs and 56 inputs total Following are specifications for each of the input and output circuits DC INPUT CIRCUITS Number of Circuits 4 Maximum Voltage Open Circuit 36 V dc Input Current 16 mA maximum ON Level 0 3 Vdc OFF Level 18 36 V dc OFF to ON Response 0 3 to 1 ms ON to OFF Response 50 to 150 ms Maximum OFF Current 3 mA Minimum ON Current 7 mA Input Pulse Width ms minimum Circuit Indicator Field Side NOTE Input Switching Voltage Provided by Module RELAY OUTPUT CIRCUITS Number of Circuits 2 Operating Voltage 5 265 V ac dc Ac Frequency Range 47 63 Hz Maximum Current 4 amp resistive 0 5 amp inductive Maximum Leakage Current 1 mA Smallest Recommended Load 10 mA Maximum Inrush 5 amps OFF To ON Response 5 ms maximum ON To OFF Response 5 to 10 ms Circuit Indicator Field Side Circuit Indicator Field Side Fuse In Output Common Line 3 amp Internal Power Consumption 50 mA 53 mA Output ON Circuit at 9 V dc 15 mA Input 24 V dc Un
43. ed discrete loads Typical loads include relay coils motor starters solenoid valves and indicator lights Since this module is not designed for a specific current type such as 115 V ac or 24 V dc it can be used with a wide variety of loads and signal types The 16 circuits are divided into two groups with 8 circuits each Each group can be supplied from a separate power source Power to operate the field devices must also be supplied by the user The ON OFF status of each circuit is indicated by an LED which is located on the logic side of the circuitry The 16 output circuits are connected to user loads through a removable socket type terminal board Following are specifications for each of the 16 circuits Outputs 16 Operating Voltage 5 to 220 V ac 5 to 30 V dc AC Frequency 47 63 Hz Maximum Current 2 amps Resistive 8 amps per Common maximum Maximum Leakage Current 0 1 mA Across Contacts Smallest Recommended Load 5 mA Maximum Inrush 2 amps OFF to ON Response 10 ms ON to OFF Response 10 ms Circuit Indicator Logic Side Fuses Recommended External 2 amp in series with load Internal Power Consumption 30 mA for each ON Circuit 9 V dc Units of Load 48 units Weight 8 5 oz 240 g Since non solid state devices are used as the power switching devices the following limitations must be observed for reliable operation Table 6 3 Maximum Current vs Load Type for Relay Outputs OPERATING MAXIMUM CURRENT FOR LOAD TYPE TY
44. ences are used for the example only other valid references for I O slots that allow 16 references can be used The following table defines the use of each of the I O points Table 6 15 I O Point Definition VO POINT Data Bit Binary Data Bit Binary Data Bit Binary Data Bit Binary Data Bit Binary Data Bit Binary Data Bit Binary Data Bit Binary Channel 1 This bit is used in ladder logic to sense when the data received at the inputs is for this channel Channel 2 Sense bit 3 Sense bit 6 64 I O Specifications and Wiring GEK 90842 Table 6 15 UO Point Definition Continued POINT Channel 4 Sense bit This output combined with the following output can be set to selectively scan only 1 channel instead of all 4 These outputs are ignored if the scan selection output is on The desired channel is selected by setting these two outputs in the ladder logic to the state as shown below for that channel OUTPUT 115 0 0 1 1 Not used Scan selection output This bit must be set for the module to read data input unless the selected channel scan outputs are used This output is set in the ladder logic program Sample Ladder Logic Sample ladder diagrams are provided below using the same I O referencing as is used in defining the I O points in Table 6 15 on the previous page These are examples of programming the Series One Plus Example 1 If all channels are to be scanned ou
45. f each input and output circuit is indicated by an LED Figure 6 36 provides wiring information for this module Following are specifications for each of the 4 input and 4 output circuits INPUT CIRCUITS Input Points Maximum Voltage Open Circuit Input Current ON Level OFF Level OFF to ON Response ON to OFF Response Maximum OFF Leakage Minimum ON Current Output Points Operating Voltage Peak Voltage Maximum Current Maximum Leakage Current ON Voltage Drop Typical ON Voltage Drop Max OFF to ON Response ON to OFF Response Fuse Internal Internal Power Consumption Inputs Outputs Units of Load 7 units 24 V dc Weight 4 5 24 V dc 45 V dc 0 5 amp 0 1 mA 40 V dc 0 8 V dc 0 5 amp 0 65 V dc 1 amp 1 5 V dc 0 5 amp 0 1 ms 0 1 ms 3 amp In Output common line 20 mA 9 V dc 14 mA for each On Circuit 3 for each On Circuit 2 units 9 V dc 4 6 oz 130 g 6 32 I O Specifications and Wiring GEK 90842 pc s1 83 0071 USER WIRING USER WIRING TYPICAL INPUTS MODULE OUTPUTS REFERENCES c 922 0 030 C 1 031 gt 2 032 033 SoL 5C 035 ECIAM wae 037 5 24 VDC 4 WIRING DIAGRAM 24 voc COMMON _ T 4AH R 4 INTERNAL t POWER SUPPLY 1 TO OTHER CIRCUITS i OPTICAL COUPLER t OUTPUT lt j a 2 4 SAMPLE O
46. figure 6 26 pc s1 84 0022 TYPICAL REFERENCES MODULE USER WIRING OPTICAL 5A OUTPUT COUPLER 031 032 TO OTHER 5 TO 24 CIRCUITS 033 SAMPLE SINK OUTPUT CIRCUIT WIRING DIAGRAM Figure 6 27 Wiring for 24 V dc 2 Amp Sink Outputs I O Specifications and Wiring 6 23 GEK 90842 24 V dc 2 Amp Sink Source Output IC610MDL154 This module provides 4 isolated fused 24 V dc sink or source output circuits each capable of controlling user supplied discrete ON OFF loads Each circuit is rated at 2 amps continuous current Outputs can be connected in parallel to increase output current capacity Types of loads that can be controlled by this module would include motor starters relay coils solenoid valves and indicator lights 4 circuits can be referenced to a separate DC source of power The circuits on this module can be used as either source outputs or sink outputs depending on how the load is wired in relation to the load power supply Field connections are made to screw terminals on a terminal block mounted on the faceplate Each terminal will accept up to one No 12 AWG wire or two No 14 AWG wires The ON OFF state of each circuit is indicated by a corresponding LED on the logic side This module will consume 8 consecutive discrete references 4 references not used as real world outputs can be used as internal coils in your program Following are specifications for each of the four circuits
47. g Maximum load current is dependent upon ambient temperature as shown in figure 6 24 GEK 90842 a M M i 1 2 24 m lt e 3 gt 48 6 6 8 8 7 7 7 7 E lt oe i 9 f 5 t a O N o e 2 9 4 4 9 8 E 5 i lt BB 0 9 13 Js l EE s Rz RE amp A 8 8 50 e 5 258 69 9 8 3 gt t S lt 22 V f ES Ni o lt e e o e wo lt gt 9 7 5 4 2 2 0 gt gt ap C lt d 5 a n t 1 x e e 1 0 2 5 SEP mum Ns 2 4 2 t lt 9 2 a 6 E a D do o 2 5 2 2 5 4 T EU ot Oo lt 4 e 7 j Cn B E 50 oy 0 e amp ud E b vi SAMPLE OUTPUT CIRCUIT 6 22 Specifications and Wiring GEK 90842 24 V dc 2 Amp Sink Output IC610MDL153 This module provides 4 fused 24 V dc sink output circuits each capable of controlling user supplied discrete ON OFF loads Each ci
48. ications and Wiring 6 7 GEK 90842 I O Module Specifications and Wiring The remainder of this chapter describes the available I O modules for the Series One and Series One Plus PCs 115 V ac Input IC610MDL125 This module provides 8 circuits each designed to receive a single discrete ON OFF signal from user supplied devices Typical input devices include limit switches pushbuttons selector switches and relay contacts The 8 circuits are divided into two groups of 4 circuits each Each group can be supplied from a separate power source Power to operate the field devices must also be supplied by the user Figure 6 5 provides wiring information for this module Following are specifications for each of the 8 circuits Input Points 8 po s1 83 0037 Operating Voltage 97 132 V ac Frequency 47 63 Hz USER WIRING MODULE REFERENCES Input Current 15 mA 60 Hz vis vac 11 5 mA e 50 Hz NEU Input Impedance 9 5K ohms ON Level Above 80 V ac 050 OFF Level Below 20 V ac 21 051 OFF to ON Response ON to OFF Response Circuit Indicator Interna Power Consumption Units of Load Weight oc 7 TO OTHER THREE CIRCUITS 10 30 ms 10 60 ms Field Side 10 mA 9 V dc 1 Unit 0 9 V dc 5 oz 140 g 115 VAC WIRING DIAGRAM OPTICAL COUPLER SAMPLE CIRCUIT Figure 6 5 Wiring for 115 V ac Inputs 6 8 VO Specifications and Wiring GEK 90842 230 V ac
49. input No 2 Input 30 input No 3 D Output No 6 Output No 6 X6 Select Output No 6 S7 Figure 6 55 Fast Response Module Logic Diagram Ci USER WIRING USER WIRING INPUTS YT o s 1 lt 9 9 S o e go 5 uJ i gt VA N T i i t x PT vl B Oo NN 9 LOAD 4 ee M USER 24 IN W gor p ad susce M V V COMMON lt s TE 11 PME 2 2 3 A Es cay 55 C6 c lt _ 2 WIRING DIAGRAM VDC TRA bet r NEA ee c Mp cepe eee CIRC IN NAL UPPLY 9 9 0 gt gt tim atii 3A SAMPLE OUTPUT CIRCUIT Specifications and Wiring 6 61 GEK 90842 Simulator IC610MDL 124 The I O simulator module has 8 two position ON or OFF switches each having an associated LED that is if switch 1 is turned ON LED 1 will light An I O simulator module uses one I O slot and the 8 I O references assigned to that slot Each of the switches can be programmed as a discrete input device Thi
50. ison the real time comparison between the preset and current count is true when the current count 15 greater than or equal to the preset In other words when the current count reaches the preset moving in the POSITIVE direction the real time comparison becomes true This concept is shown below in table 6 7 Table 6 7 Real Time Comparison Table for Preset Initially Current Count CURRENT COUNT CURRENT COUNT PRESET PRESET REAL TIME COMPARISON STATUS FASE Real Time Compariston continuous comparison between preset value and current value of counter 6 54 I O Specifications and Wiring GEK 90842 Conversely if the preset is initially less than the current count the real time comparison is true when the current count 1s less than or equal to the preset In other words when the current count reaches the preset moving in the negative direction the real time comparison becomes This concept is shown below in table 6 8 Table 6 8 Real Time Comparison Table for Preset Initially Current Count CURRENT COUNT CURRENT COUNT PRESET 2 REAL TIME COMPARISON STATUS Once the status of the real time comparison between the preset and current count has been determined the status of the output is easily obtained If the outputs associated output state function 15 disabled its status corresponds directly to the real time comparison status If the output state function is enabled
51. istive Maximum Leakage Current 1 mA Across Contacts Smallest Recommended Load 5 mA Maximum Inrush 5 amps OFF to ON Response 5 ms ON to OFF Response 5 ms Circuit Indicator Logic Side Fuses Internal 2 10 amp Replaceable one for each group of 4 Internal Power Consumption 45 mA for each ON Circuit 9 V dc Units of Load 34 units 2 9 V dc Weight 7 oz 200 g Since non solid state devices are used as the power switching devices the following limitations must be observed for reliable operation Table 6 2 Maximum Current vs Load Type for Relay Outputs OPERATING MAXIMUM CURRENT FOR LOAD TYPE TYPICAL LIFE VOLTAGE RESISTIVE SOLENOID OPERATIONS 220 V ac 220 V ac 110 V ac 110 V ac 24 V dc 50 V dc 100 V dc 250 V dc NOTE Lamp loads are defined as a X10 inrush with a power factor PF of 1 00 and when turned OFF represent a PF of 1 00 Solenoids are defined with a X10 inrush a PF of 0 65 and when turned OFF represent a PF of 0 35 Q TO OTHER 040 044 5 265 dc COMMON 2 Sees E M pc DM UST i l i l i i i i i E 4 2 H 2 We eee a cr P Specifications and Wiring 6 29 GEK 90842 Relay Output 16 Circuits With Removable Terminal Board IC610MDL182 This module provides 16 circuits each capable of controlling user suppli
52. its in each group Each group is protected by a 3 amp fuse The 16 circuits are connected to user loads through an optional I O Interface cable Catalog number IC610CBL105 which connects to a 24 pin connector mounted on the module faceplate Figure 6 23 provides wiring information for this module Following are specifications for each of the 16 circuits pc s1 83 0070 Output Points 1 Peak Voltage ac V c USER USER TYPICAL ON Voltage Drop ical 0 9 V dc WIRING REFERENCES ON Voltage Drop Marinum 1 5 V dc A B um Current 0 5 am Maximum Leakage Current 0 1 mA 030 031 Maximum Inrush 3 amp 032 033 1 amp OFF to ON Response 0 1 ms 034 035 ON to OFF Response 0 1 ms 036 037 Fuse Internal 3 amp In Output Common Line one for 130 131 Internal Power Consumption 132 133 134 135 136 137 5 24 VDC Maximum load current is dependent upon ambient temperature as shown in figure 6 22 a40552 WIRING DIAGRAM 16 30 C 16 CIRCUITS ON NUMBER 12 CIRCUITS ON 8 6 CIRCUITS ON 20 30 40 SOT GOT AMBIENT TEMPERATURE 1 C Figure 6 22 I O Points vs Temperature Chart 24 VDC i INTERNAL POWER SUPPLY COMMON C a a TO OTHER CIRCUITS OPTICAL OUTPUT COUPLER lt Figure 6 23 Wiring for 16 Circuit 24 V dc Sink Outputs 6 20 Specifications and Wiring GEK 90842 24 V dc Sink Output 16 Circuits With Removable Terminal Board JC610MDL157
53. its of Load 16 9 V dc 6 24 V dc Since non solid state relays are used as the power switching devices the limitations as shown in table below must be observed for reliable operation I O Specifications and Wiring 6 57 GEK 90842 Table 6 11 Maximum Current vs Load Type for Relay Outputs MAXIMUM CURRENT FOR LOAD TYPE TYPICAL LIFE OPERATING VOLTAGE RESISTIVE SOLENOID OPERATIONS 220 V ac 220 V ac 110 V ac 110 V ac 24 V dc 50 V dc 100 V dc 250 V dc NOTE Lamp loads are defined as a X10 inrush with a power factor PF of 1 00 and when turned OFF represent a PF of 1 00 Solenoids are defined with a X10 inrush a PF of 0 65 and when turned OFF represent a PF of 0 35 MODULE REFERENCE NUMBER 0 4 57 USER LOGIC SYMBOL o 0 o 640556 DESCRIPTION 5 4 OUTPUT IB MABUAL MODE OPERATES 5 DISCRETE OUTPUT 24 18 FAST RESPONSE ESABLES OUTPUT 80 4 6 DISABLE 0 4 OUTPUT 14 IN MANUAL MODE OPERATES 46 DISCRETE 19 OUTPUT 14 18 FAS RESPONSE DISAB ES OUTPUT NO 4 x4 EBABLE nO 6 OUTPUT X6 Im MANUAL MODE OPERATES 5 DISCRETE OUTPUT 26 18 FAST RESPONSE MODE 5 OUTPUT 60 6 156 DISABLE 5 OUTPUT iU MANUAL MODE OPERATES 46 BORGA DISCRETE OUTPUT ES 18 FAST RESPONSE WODE DISABLES OUTPUT aO 6 44 Figure 6 54 Module Reference NUMBE
54. nce numbers should be adjusted by the user to the actual slot in which the modules will be installed Every slot is provided with eight references Those modules that provide eight circuits still consume 8 references When 4 circuit modules are used the four references not used to interface to world I O are available for use as internal references for the user s logic program A 16 circuit module uses 2 groups of 8 I O references I O Specifications and Wiring 6 3 GEK 90842 240287 a41928 N 4 pte x 27 a ect i LLL 1 ty ba T 4 AST Figure 6 1 A Typical UO Module B High Density Module With Removable Connector a40796 8 CIRCUIT 16 CIRCUIT Figure 6 2 Typical Terminal Configuration GRA BLK2 COLOR CODE EXAMPLE 321 1 redi n BLK1 o D tiu CD CD F8 CO 40 O 2 CD CD CD ep lt M 3 lt gl emen e C lt lt lt 5 lt lt The illustration I O Specifications and Wiring 6 5 GEK 90842 pc s1 83 0068 os oz o 34 1 SLOT NUMBER J a
55. ne 5 slot rack 115 V ac source of input power required e IC610MDL135 Series One 115 V ac Input module 6 circuits e IC610MDL181 Series One Relay Output module 5 circuits 1 610 1 185 Series One 115 V ac Output module 6 circuits The following pages contain the technical specifications and wiring information required to implement the Series One UL listed products 6 72 I O Specifications and Wiring GEK 90842 5 Slot Rack UL Listed IC610CHS111 The 5 slot UL Listed rack is similar to the existing 5 slot rack IC610CHS110 in that it has a power supply to the right and slots to contain up to 5 modules The power supply for this UL rack requires an input power source of 115 V ac This rack does not accept 230 V ac input As with existing 5 slot rack a terminal board is provided for field wiring connections refer to the following figure The two top terminals are for the 115 V ac HOT H and NEUTRAL N connections The next two terminals are for connecting an external device to the RUN relay the next two contacts and provide a 24 V dc output voltage at 100 mA for connection to an external sensor and the bottom terminal is the common C connection to an expansion rack When used as the first rack in an installation it must contain the CPU which is placed in the slot next to the power supply The rack can also be used as the second or third rack in a system if more I O is required than can be contained in the first r
56. ng GEK 90842 Table 6 16 Analog Output Module Specifications Number of Channels Analog Output Ranges 2 Independent 0 to 10 V dc or 4 to 20 mA selectable for each channel on faceplate terminals 8 bit binary 1 in 256 8 bits binary from the CPU 16 consecutive per slot assignments for 16 points 0 to 7 and 100 to 117 etc 8 bit binary data display of output data for each channel Resolution Digital Input Data I O Points Required LED Display 16 LEDs 8 LEDs for each channel Operating Temperature Relative Humidity Output Impedance Output Current External Resistor Conversion Start Conversion Time Accuracy Accuracy vs Temperature Extemal Power Source 9 V dc Power Consumption 60 C 32 to 140 5 to 95 non condensing lt 0 5L Voltage Output 10 mA maximum Voltage Output 550L maximum Current Output At start of CPU s scan 10 msec maximum 0 2 at 25 C 30 ppm parts per million per 1 C 24 V dc 85 mA maximum 55 mA Supplied by rack power supply I O Reference Definitions The Analog Output module uses 16 consecutive I O points beginning with the first I O reference assigned to the I O slot selected for the module In the table it is assumed that the Analog Output module is placed in slot 2 of a properly configured 5 or 10 slot CPU rack references 0 to 10 and 100 to 110 These references are used fo
57. o two groups of 8 circuits each Each group can be supplied from a separate power source Power to operate the field devices must also be supplied by the user Figure 6 64 provides wiring information for this module Following are specifications for each of the 16 circuits a42493 Input Points 16 FIELD WIRING MODULE Operating Voltage 80 132 V ac AC Frequency 47 63 Hz NH Input Current 14 5ma 60 Hz Interconnection 2 groups of 8 circuits each ON Level Above 80 V OFF Level Below 15 V OFF to ON Response 5 50 ms ON to OFF Response 5 60 ms Circuit Indicator Logic Side Internal Power Consumption 64 mA 9 9 V dc Typ 115 N e H Units of Load 10 Units Q 9 V dc B Weight 6 4 oz 180 g E a42308 16 LJ LJ ur NUMBER 12 ie uc OF O oN 10 C 20 30 40 50 60 AMBIENT TEMPERATURE Figure 6 64 I O Points vs Temperature Chart 842362 INPUT Figure 6 65 Wiring for 115 V ac Inputs with Removable Terminal Board Specifications and Wiring 6 77 GEK 90842 115 230 V ac Output Module 8 Circuits with Removable Terminal Board IC610MDL179 This module provides 8 circuits each capable of controlling user supplied discrete ON OFF loads Typical loads include relay coils motor starters up to No 3 solenoid valves and indicator lights The 8 circuits are divided into 2 groups of 4 circuits each Each group can be supplied from a separate power source Power to operate the field
58. or starters solenoid valves annunciation devices and indicator lights Since this module is not designed to operate with a specific current type such as 115 V ac or 24 V dc It can be used to control a wide variety of loads and signal types The relay contact rating for this module is C150 The 5 circuits are arranged in one group with 2 common connections which are tied together internally Power to operate the field devices must be supplied by the user An LED viewed on the faceplate provides a visible indication of the ON or OFF state of each circuit a41925 Outputs 5 ing Voltage V ac dc TYPICAL USER Frequency 210 12 Hz REFERENCES MODULE WIRING Contact Rating C150 030 Current Continuous 2 5 Amps Current Make 120 V 15 Amps Current Break 120 V 1 5 Amps 031 Maximum Leakage Current 1 mA across contacts 032 Smallest Recommended Load 5 mA Maximum Inrush 5 amps 033 OFF to ON Response 5 ms ON to OFF Response 4 ms 034 Circuit Indicator Logic Side Fuses Internal 1 10 amp replaceable r Internal Power Consumption 45 mA for each ON INTERNAL circuit at 9 V dc JUMPER L Units of Load 23 Units at 9 V dc TO OTHER a41689 CIRCUITS 5A COMMON i 5 COMMON m OUTPUT l Figure 6 62 Wiring for UL Listed Relay Output Module 2 5 7 4 Un GEK 90842 115 V ac Output Module UL Listed
59. protected by a 3 amp fuse 8 circuits should be referenced to a single source of dc power Field connections are made to screw terminals on a terminal block mounted on the module s faceplate Each terminal will accept up to one No 12 AWG wire or two No 14 AWG wires The operating state either ON or OFF is indicated by a corresponding LED viewed on the module s faceplate Following are specifications for each of the 8 circuits Output Points a40554 Operating Voltage Peak Voltage ON Voltage Drop 1 0 V 0 5 amp 8 0 75 V 0 1 amp 0 5 amps NUMBER 6 0 1 mA at 24 V dc OF Smallest Recommended Load 1 0 mA CIRCUITS 4 50 8 CIRCUITS ON 6 CIRCUITS ON OFF to ON Response 100 usec ON to OFF Response 100 usecs 2 Circuit Indicator Logic Side Fuses Internal 2 3 amp in output T common line 0 20 30 40 SOT 60 one for each group of 4 AMBIENT TEMPERATURE C circuits Internal Power Consumption 30 mA maximum 9 V dc Figure 6 30 I O Points vs Temperature Supplied by rack power Chart Units of Load Weight Maximum load current is dependent on ambient temperature as shown in figure 6 30 I O Specifications and Wiring 6 25 GEK 90842 a40626 TYPICAL REFERENCES MODULE USER WIRING 5 24 VDC 030 031 032 033 034 035 036 037 INTERNAL CONNECTION WIRING DIAGRAM TO OTHER 3 CIRCUITS COMMON 5 TO 24 VDC OPTICAL CA COUPLER Sc mde piene Iq res ae
60. provides 4 circuits each designed to receive a single discrete ON OFF signal from user supplied devices Typical input devices include limit switches pushbuttons selector switches and relay contacts Each of these circuits is isolated from the other circuits on this module relative to AC power source The term isolation is not relative to optical coupler noise and fault isolation which all I O modules have Each input is provided with 2 field terminals allowing separate AC power sources that is different phases for each of the four inputs The sources of AC power must be supplied by the user Figure 6 7 provides wiring information for this modules Although this module consumes 8 discrete references assigned to the I O slot into which it is inserted only 4 are actually used The other 4 can be used internally as coils but they cannot be provided to hardware I O modules Following are specifications for each of the 4 circuits Input Points pc s1 83 0032 put Po Operating Voltage TYPICAL AC Frequency USER WIRING MODULE REFERENCES Input Current Input Impedance 12K ohms 50 Hz ON Level Above 80 V ac 115 vac OFF Level Below 20 V ac CNET OFF to ON Response 10 30 ms ON to OFF Response Circuit Indicator 3C 115 HOT Internal Power Consumption Units of Load NEUT 115 VAC 32 Weight 115 VAC gt M QUIM 33 WIRING DIAGRAM INPUT oo omo 11
61. r the example only other valid references for slots that allow 16 references can be used The following table defines the use of each of the I O points Table 6 17 I O Point Definition POINT DEFINITION CHANNEL DATA Channel 1 Data Bit 1 Channel 1 Data Bit 2 Channel 1 Data Bit 3 Channel 1 Data Bit 4 Channel 1 Data Bit 5 Channel 1 Data Bit 6 Channel 1 Data Bit 7 Channel 1 Data Bit 8 Channel 2 Data Bit 1 Channel 2 Data Bit 2 Channel 2 Data Bit 3 Channel 2 Data Bit 4 Channel 2 Data Bit 5 Channel 2 Data Bit 6 Channel 2 Data Bit 7 Channel 2 Data Bit 8 I O Specifications and Wiring 6 69 I M M M H GEK 90842 Sample Ladder Logic A sample ladder diagram is provided below showing a method of how to move output data to Channels 1 and 2 This is an example of programming the Series One Plus for using the Analog Output module Example Move output data to Channels 1 and 2 using the same I O references as are used in previous table i e 0 to 7 for Channel 1 and 100 to 107 for Channel 2 SW1 SW2 Move data from 4 F50 500 t registers 500 501 to the accumulator then lt F85 1 Convert data from BDC to Binary and F61 R 0 1 Send the data to Channel 1 SW1 SW2 Move data from 4 F50 R
62. rcuit is rated at 2 amps continuous current Typical loads include motor starters relay coils solenoid valves and indicator lights The circuits on this module are referred to as sink outputs since current flows from the load into the field terminal for each circuit when the output is energized Field connections are made to screw terminals on a terminal block mounted on the faceplate Each terminal will accept up to one No 12 AWG wire or two No 14 AWG wires The ON OFF state of each circuit is indicated by a corresponding LED This module although having only 4 output circuits will consume 8 consecutive discrete references 4 references not available as world outputs can be used as internal coils Following are specifications for each of the four output circuits Output Points a40551 Operating Voltage Peak Voltage ON Voltage Drop 15 dc 1 amp 6 V dc 4 amp 4 2 amps 4 CIRCUITS ON AT 2 AMPS EACH 4 CIRCUITS ON AT AMP EACH 3 CIRCUITS ON AT 4 mA 9 40 V dc NUMBER 3 a 4 AMPS EACH 3 CIRCUITS ON AT 2 AMPS EACH OFF to ON Response l ms RO TS ON to OFF Response ms CIRCUITS Circuit Indicator Logic Side Fuses Internal 5 amp 1 for each circuit Internal Power Consumption 20 30 40 SOT GOT Units of Load i AMBIENT TEMPERATURE Weight 4 2 oz 120 g Figure 6 26 I O Points vs Temperature Chart Maximum load current is dependent on ambient temperature as shown in
63. roups with each group having its own common terminal The 2 common terminals are tied together internally Figure 6 12 provides wiring information for this module The 16 input circuits are connected to user devices through a removable socket type terminal board a40799 Input Points Maximum Voltage Open USER WIRING MODULE USER WIRING ey Input Current ON Level OFF Level TYPICAL OFF to ON Response REFERENCES ON to OFF R Qe 042 043 Internal Power Consumption 044 045 14 mA Tor each ON ei eac circuit 24 V de 046 047 Units of Load T i Weight 6 0 oz 170 g Voltage levels measured between common and input E is terminals across input device a40798 145 144 16 16 CIRCUITS ON 147 146 NUMBER 12 OF CIRCUITS 9 CIRCUITS ON ON 8 4 WIRING DIAGRAM 20 30 WC SOT COT AMBIENT TEMPERATURE C Figure 6 11 I O Points VS Temperature TO OTHER CIRCUITS COMMON 24VDC INTERNAL POWER SUPPLY INPUT OPTICAL COUPLER puoi Suse Um Figure 6 12 Wiring for 1 Circuit 24 V dc Sink Load Inputs I O Specifications and Wiring 6 13 GEK 90842 24 V ac dc Source Input IC610MDL111 This module provides 8 input circuits each designed to receive a single discrete ON OFF signal from user supplied devices Typical input devices include pushbuttons limit switches selector switches and relay contacts These input circuits can interface to either 24 V ac signals or 24 V dc source type
64. s Input Ranges 4 Independent 1 to 5 V dc or 4 to 20 mA jumper selectable for each channel 8 bit binary 1 in 256 8 bits binary data output 4 bits channel status 16 consecutive per slot assignments for 16 points 0 to 7 and 100 to 117 etc 8 bits Data being read into the selected channel 4 bits Channel selected for Data Display 4 bits Channels being scanned Resolution Digital Outputs I O Points Required LED Display 16 LEDs Operating Temperature 0 to 60 C 32 to 140 F Relative Humidity 5 to 95 non condensing Input Types Differential Input Impedance 1 MQ Voltage put 250 9 Current put Voltage Input 0 to 10 V dc Current Input 0 to 30 mA Successive Approximation Method 2 msec maximum 10 890 maximum 1 at 25 C maximum X50 ppm parts per million per 1 C 25 V dc 65 mA maximum 55 mA Supplied by rack power supply Absolute Maximum ratings Conversion Method Conversion Time Linearity Error Accuracy Accuracy vs Temperature Extemal Power Source 9 V dc Power Consumption I O Reference Definitions The Analog Input module uses 16 consecutive I O points beginning with the first I O reference assigned to the I O slot selected for the module In the table it is assumed that the Analog Input module is placed in slot 3 of a properly configured 5 or 10 slot CPU rack references 10 to 17 and 110 to 117 These refer
65. s module requires no field connections since its function is controlled by programming An I O simulator module is a valuable tool in program development and troubleshooting An I O simulator could also be programmed to be used as conditional input contacts for control of output devices Specifications for this module are as follows ON to OFF Response 4 to 15 ms OFF to ON Response 4 to 15 ms Internal Power Consumption 10 mA 9 V dc 14 mA Circuit ON 24 V dc Units of Load unit 9 V dc 11 units 24 V dc Weight 3 2 oz 90 g a40215 1 0 SIMULATOR 0 2 3 4 5 6 7 Figure 6 57 UO Simulator Module Faceplate 6 62 Specifications and Wiring GEK 90842 Analog Input IC610MDL116 Introduction The Analog Input module provides four independent input channels capable of converting an analog input signal to a digital signal for processing by the programmable controller This module can be used with Series One and Series One Plus programmable controllers However the input can only be provided in binary form with a Series One PC The Series One Plus in addition to the basic functions provides data operations including math functions which allows other types of operations to be performed when using the analog input module Each Analog Input module requires 16 I O references for addressing Hardware Features The user can select by jumper placement to use either voltage inputs 1 to 5 V dc
66. selection by three dip switches on module see page 6 69 0 to 9999 Binary Coded Decimal BCD 25 mS Range Minimum Pulse Width a00807 qum 4 P m e 8 gt lt 5 A 5 o 12 60 6 OD 7 5090 a 8 E E TEX 4 C v P p 285 20 Qn 1 9 d E b f 9 n 3 x 8582 85 A Un 5 4 g o Q f3 W O 4 A E lt d X O 592 38 5 5 Q e pe n 404 mem G 0 Qu Ge 9 ns lt v 4 o C 2 b d sd 4 o 9 Q pd Q e A 4 o PI o gt lt 9 23 55 0 EARS t3 t 44 pasg 9 wn Lam i g 2 C 4 e lt 2 Q wrt R 9 M Agda 5 Q4 6 2 On 9 44 01 m 8 9 2 e O9 5069 980 5 9 9 j Ses OND NY y Q gt b 90 E 5 lt 4 a Xd 9 64208 E 0 2 Ou B 2 R e Q of Q 4 2 SC Nn amp z gt U rA 7 O 9 fga l 2 O 62 00 e 25455 SP se E d 4844 w Daia BED 3 5 3 023
67. t gt b e Q e 5 d 15 B O pend 944 9 dd g 4 gt 9 2 E zi o m 4 Jo 0 en 3 e e 59 8 a a B B en c 2 t1 m s M REN Md E qz 2 2 ux 9 s 1 4 a 4 pem 5 T O m oja e Q 2 3 diac 2 2 5 an A IE E 3 Et 5 ni 8 E B s 5 2 8 A 8 o a Bu 5 o 9 5 4 B E 9 ed e 9 i 50 6 ood u 5 3 lt gt un gt Da o 3 C m 1 f gt 8 2 5 lt 5 don dU AE 2 a 4 o rs 8 x on 4 Y 4 e gud gt Z 1 479 Q hp lt X E 4 o 4 c 2 44 Q 2 05 bf e o 4 9 Cx 5 S ee 2 B amp 4 45 9 d 4 s E B uv T E y E o o is acc Un 4 8 B gt a e e amp 48 O 06 3 9 4 FEE E I O Specifications and Wiring 6 59 GEK 90842 a40547 CPU Side User Logic Fast Response Module Field Side input No O input No O input No 1 input No 1 5 Output No 4 Output No 4 X4 Select Output No 4 S5 input No 2 D
68. t used solid state BCD input is used connect to BCD input device common Figure 6 40 Thumbwheel Interface Cable Wire List Specifications and Wiring 6 39 GEK 90842 High Speed Counter IC610MDL110 The High Speed Counter module HSC allows a Series One or Series One Plus PC to monitor and control a number of process variables position velocity flow rate that the CPU cannot control due to timing constraints logical relationship between the counters seven inputs the preset and current value determines the status of its own two external outputs as well as others through CPU user logic Figure 6 41 illustrates this concept The module can be installed in any of the first 4 I O slots adjacent to the CPU and uses 8 I O and 2 counter references to interface with user logic Indicators on the front face of the module give output and count status General Specifications Up Down Counter Inputs Increment Up Count Decrement Down Count Reset Marker Preset Value 0 9999 Current Value 0 9999 Two Discrete DC 5 24 V Current Value BCD 100 Microseconds Between Pulse Received and Transition of Output Up Down Counter Outputs Reaction Time Environmental Operating Temperature 0 to 609 C Humidity Non Condensing 5 to 95 Power Consumption from Internal Supply 70 mA 9 V dc Pulse Rate Without Filter 10 kHz With Filter 500 Hz Filter
69. tput 117 must be on SW1 117 SW1 and SW2 are 1 user switches SW1 SW2 117 1 R Specifications and Wiring 6 65 a GEK 90842 Example 2 This example of ladder logic allows you to select the channel to be scanned CH 2 SELECT 1 I CH 3 SELECT 1 I CH 4 SELECT 1 I The Function codes used in above example are as follows CH 4 SELECT F51 F86 F60 F60 F60 R 500 R 502 504 R 506 Retrieve data and convert to BCD Store channel 1 data in registers 500 and 501 Store channel 2 data in registers 502 and 503 Store channel 3 data in registers 504 and 505 Store channel 4 data in registers 506 and 507 F51 D STRI Data Store 1 F86 BIN to BCD F60 D OUT Data Out 6 66 Specifications and Wiring GEK 90842 Analog Input Module Features Figure 6 58 is an illustration of the faceplate for the Analog Input module showing its features and user wiring connections a41896 INPUT ANALOG CHANNEL SELECTED FOR DATA DISPLAY CHANNELS BEING SCANNED ALL DIM CH B IGOSPY BY DEPRESSING E ALL 28 281828 32 PUSHBUTTON 38 38 84 864 48 48158 828 DATA BEING READ IN ON SELECTED CHANNEL CHANNEL SELECT P
70. ut Disabled Reset Input Disabled Reset Current Count Reset Input Disabled Enabled Increment Input Disabled or Enabled Decrement Input Disabled or Enabled Increment Input Disabled 10 V dc Between Pins B1 and A1 Enabled 2 V dc Between Pins B1 and A1 Decrement Input Disabled 10 V dc Between Pins B2 and A2 Enabled 2 V dc Between Pins B2 and A2 Reset Input Disabled 2 V dc Between Pins B6 and A6 Enabled 10 V dc Between Pins B6 and A6 Al AZ a40069 12 vDC 330 4707 Bi B2 B6 Figure 6 45 UP DOWN RESET Input Circuit 6 44 I O Specifications and Wiring 90842 Encoder Interface 1 Typically an incremental encoder controls the counter through the Up Down and Reset Inputs To comply with HSC circuitry the encoder should represent clockwise and counterclockwise movement of its shaft with two separate pulse trains that increment and decrement the counter Figures 6 46 6 47 and 6 48 illustrate sample connections pc s1 84 0005 12 10 USER SUPPLIED Figure 6 46 Encoder with RESET MARKER Option Resetting Counter Once per Revolution of Encoder Shaft pc s1 84 0006 12 VDC 10 USER SUPPLIED Figure 6 47 Encoder with RESET Option in Series with Home Limit Switch Such That Counter is Reset When Both Home Limit Switch and RESET MARKER Pulse are Enabled I O Specifications and Wiring 6 45 GEK 90842 pc s1 84 0007 PHOTO ELECTRIC CELL COUNT
71. wheels and their associated wiring must be supplied by the user The thumbwheels are standard BCD coded and diode isolated a standard option available with most thumbwheels The following is the required setting for each digit of the thumbwheel meu mme Gee 0 1 2 3 4 5 6 7 8 9 Whenever the interface is installed in the CPU base unit eight discrete references are assigned to this module slot These references have no significance relative to the operation of the interface They can be used as internal coils but not as status to other hardware I O All four presets are read into the Series One or Series One Plus PC each scan Figure 6 39 illustrates the wiring for the 20 terminals on the interface module No special terminations are required for circuits that are not being used One thumbwheel is read into the CPU every scan assuring rapid response to new values Care should be used when changing the value on the thumbwheels since intermediate values can be brought in and used during a scan or for several scans For example if the thumbwheel is set for the value 095 and the new value 105 is desired altering the hundreds digit first results in 195 being detected and used by the CPU until the tens digit is changed from 9 to 0 Normally higher values are more acceptable than lower values and the natural tendency to enter new values from the left or high order digit will result in larger values However if the tens digit is

Series One PLCs Series One/One Plus User`s Manual

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