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PowerWAVE 5000TP User Manual

1. Temp Sensor UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 7 3 T Options Uninterruptible Power Supplies Ltd A KOHLER COMPANY WAVEMON Shutdown and Management Software 7 5 4 Why is UPS Management important By combining a UPS with a variety of network management products such as orderly shutdown software and SNMP adaptors system administrators can be assured that their electricity supplies are monitored for power disruptions and depleted battery conditions Such conditions pose the greatest threat through power disturbance to valuable computer data by causing possible corruption or loss By installing UPS Mains monitoring software administrators are able to monitor the utility power from a central location allowing early warning of problems even across more complex systems like Wide Area Networks WAN and Enterprise Wide Networks of multinational companies A prolonged mains failure may outlast the battery autonomy of the UPS system If this situation occurs the UPS management software will initiate an automatic controlled shutdown of the operating system and so protect valuable data Uninterruptible Power Supplies Ltd offer a wide range of local and remote monitoring and control systems affording maximum protection for computer systems 7 5 2 WAVEMON Shutdown and Monitoring
2. Power terminals Ext Battery Rectifier input Bypass Output terminals Figure 3 12 25 kVA 50 kVA Cabinet C connector details front view 3 18 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 3 Installation 3 8 Battery connections commissioning engineer Do not attempt to complete the battery wiring or close the battery f WARNING The final assembly and connection of the battery units must be carried out by the isolators before this system has been commissioned The cabinets are designed to house a number of 12V batteries of various capacities to provide a flexible self contained UPS system Cabinets A amp B can accept 7Ah or 9Ah batteries while cabinet C can accept batteries of up to 28Ah The batteries are connected in up to 48x12V strings and it is possible to connect 2 or 3 strings in parallel in Cabinets B amp C as shown in figure 3 13 to enable a range of autonomy times to be achieved The final assembly and connection of the battery units will be carried out by the commissioning engineer 3 8 1 Remote battery enclosures If the UPS internal batteries are unable to provide the required autonomy times they can be replaced by a larger battery system mounted in a separate external battery cabinet Key Point If an external batter
3. 3x40 5x6 0 5 x 6 0 30 3x63 5x10 5x10 40 3x80 5x25 5x25 50 3x80 5x25 5x25 FEED DUAL INPUT FEED Notes 1 Fuse and Cable recommendations to IEC 60950 1 2001 2 The fuse and cable rating details in the above tables are a recommendation only 3 The UPS must be installed to prescribed IEC or local regulations e g BS7671 2008 4 External DC Cables and Battery fuses are bespoke to the installation UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 8 5 Uninterruptible Supplies Ltd ta 8 Specifications KOHLER COMPANY 8 6 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15
4. Bypass Frequency 4 Battery Voltage 5 Battery Charger Current 6 Battery Discharge Current 7 Rectifier Input Voltage all three phases 8 Bypass Input Voltage all three phases LCD DISPLAY gt EVENT LOG MEASUREMENTS gt MEASUREMENTS CORMAMOS gt COMMANDS SET UP DATA gt SET UP DATA SET LIP USER gt SET LIF USER SET UP SERVICE gt SET UP SERVICE LCD DISPLAY Bi HS 18 88 14 38 56 LOAD TO INV Be Bl i uc 14 35 35 LOAD TOBY aS 65 16 88 14 39 14 LOAD OFF LCD DISPLAY BATT RUM TIME Mit Beh Benn OUTPUT FREQUENCY He gt T5 EIE BYPASS FREQUENCY Hz 2 BATTERY VOLTAGE V 65 6 6 9 BATT CHARGE CUR AJ 06 6 a 8 c B DISCHARGE CURRENT f 4 4 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Supplies Ltd ta KOHLER COMPANY 4 Operation 9 Output Voltage all three phases OUTPUT VOLTAGE V 10 Output Current all three phases OUTPUT CURRENT P 11 Active Output Power all three phases ACTIVE POHER Ck bls 12 Reactive Output Power all three phases REACTIVE POHER Ck Wri 3 13 Apparent Output Power all three phases APPARENT POHER CE VEL 14 Output Power all three phases QUTPUT POHER 32 06 56 EE B6 HA AE ni 15 Battery capacity BATT CAPACITY sa ga 4 3 5 Commands menu screen 1 Transfer Load to inverter gt LOAD TO INVERTER LOAD TO
5. Figure 3 8 Single input feed power connection diagram UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 3 11 Uninterruptible Supplies Ltd ta KOHLER COMPANY 3 Installation INPUT MAINS SUPPLY BYPASS MAINS SUPPLY Rectifier Battery Maintenance Bypass Invert Fuse nverter Switch Static UPS Cabinet D D D D D DUAL INPUT FEED 1 Fuse and Cable recommendations to IEC 60950 1 2001 2 The fuse and cable rating details in the above tables are a recommendation only 3 The UPS must be installed to prescribed IEC or local regulations e g BS7671 2008 4 External DC Cables and Battery fuses are bespoke to the installation Figure 3 9 Dual input feed power connection diagram 3 12 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 3 Installation 3 6 Connecting the UPS input supply WARNING Opening or removing the UPS covers will create the risk of exposure to dangerous voltages if power is connected to the UPS 3 6 4 Safety notes Please ensure you read and understand the following safety notes before you begin the UPS electrical installation 1 All operations detailed in this section must be performed by an authorised electrician or qualified personnel 2 Once the electrical installation is completed the initial UPS start up must be performed by qualified personnel authorised by the manufacturer Do not
6. PE 1L2 IN 2L2 2N 3L2 3N PE PE 1L1 1L3 2L1 2L3 3L1 3L3 PE Fuse and Cable recommendations to IEC 60950 1 2001 The fuse and cable rating details in the above tables are a recommendation only The UPS must be installed to prescribed IEC or local regulations e g BS7671 2008 Figure 3 6 10 25kVA Connection details UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Supplies Ltd ta 3 Installation KOHLER COMPANY 3 x input bypass mains links Input bypass neutral for single input feed only always linked 30kVA 50kVA O Cabinet C Power Connections oD CO e Single input feed SNe dor Ojo r N Ww T 3N 3L2 PE N For models in this power range the external power connections are made to a row of terminals blocks mounted on a rail on the front of the UPS module Note that the Single Input configuration requires three links to be fitted between the input and bypass supply connections as shown in the above illustration This is the standard configuration set when leaving the factory unless a dual input configuration is specified I I I 30kVA 50kVA EE oMoEMo ooo Power Connections Dual input feed o O O ofo o o o 1L1 1L2 113 1N PE 3L1 3L3 PE PE 2L1 212 213 2N 3N 3L2 PE N The above illustration sho
7. UNIX and other operating systems The service programs are generally delivered as a single licence To use a single CD ROM to shutdown multiple servers you have to purchase additional CD license keys Parallel redundant UPS systems are also manageable by the software The main principle is to introduce a shutdown of a server only when strictly necessary Correct parallel handling has therefore to manage a parallel system as a whole and always consider the system redundancy The following statements apply Every alarm on any unit is immediately notified but a reaction to a serious fault is introduced only when the minimum number of UPS Modules necessary to supply the load exhibits an alarm situation The real battery autonomy time of the whole parallel system is computed continuously Maintenance on a redundant unit may be executed without affecting the management system supervisor The PowerWave 5000TP can be integrated in a network in two ways 1 By means of the server which is being powered by the UPS and is integrated in the network In most of the cases the server is used as sub agent and you only need the PMC Software without any SNMP Adapter You need a standard serial connection between the RS232 JD1 port of the UPS and the RS232 port of the computer server 2 In some situations it is preferable to interface the network via an SNMP adapter By this way up to 50 computers can be shut down in a RCCMD environment RCCMD Remote
8. shutdown call possible in any LAN and WAN regardless of the network type or operating system UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Supplies KOHLER COMPANY erm Ltd T Options 7 7 Modem Ethernet card PowerREPORTER management software PowerREPORTER is a remote monitoring and management service which is a part of the premium power protection concept Two solution cards are available to enable connection between the UPS and the outside world Modem Ethernet or Modem GSM PowerREPORTER Provides affordable continuous monitoring over mission critical facilities and offers peace of mind by detecting and warning of any potential system problems before they become a crisis Acquires key performance parameters and productivity information in real time to enable you to better understand machine performance and faster troubleshoot downtime events Gives total transparent information concerning all actions performed on the system such as all critical status changes coordination of equipment service reporting of all alarms with priorities Key Features Redundant and secure communication Alarm acknowledgment Priority driven Management with escalation Comprehensive Management System UPS systems 1 1000 Alarm Situation Problem in the System Reception and management of alarm calls from UPS Storage of UPS Data in a database exportable in a CSV format for easy han
9. BYPASS 2 Transfer Load to bypass gt LOAD TO BYPASS FERFORM BATT TEST 3 Battery Test gt FERF RHM BATT TEST 4 3 6 UPS Data menu screen 1 These general UPS Data are installed at the manufacturing plant UPS SERIAL NUMBER nim Timmmm 2 Manufacturing date LATE OF RAMU f TURE iz 803 11 3 EPROM Version EPROM VERS OM WABA 4 Actual Date and Time DATE TIME ddr ya hh mm s5 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 4 5 Uninterruptible Power Supplies Ltd 4 Operation A KOHLER COMPANY 4 3 7 Set up User menu screen DESCRIPTION LCD DISPLAY 1 Set up language gt SET LANGUAGE SET DATE AMD TIME EMGL ISH FRANCAIS DEUTCH DUTCH SPAM ISH POLISH POR TOGUESE 2 Set up Date and Time gt SET UP DATETIME SET UP BATT TEST DO IT HH HMhMH Z2z 3 Set up battery test gt SET UF BATT TEST SET UP GEM SET OPFER DAY OF FONTH ti S13 HOJA OF DAY LEES REPETITIVE eM VES lt MO 4 Set up operation with Gen Set gt SET GENERATOR OF 4 3 8 Set Up Service menu screen DESCRIPTION LCD DISPLAY 1 This password protected Menu is reserved for authorized service gt SET UP SERVICE engineers It is not to be used by End Users PASSHORD 2 Type in password gt PASSHORDe P Key Point It is essential to enter the password From within the Set up Service menu a service engineer can adjust the UPS voltages frequencies currents power and autonomie
10. Connect the cable as shown in Figure 7 1 Remote shutdown UPS Remote Shutdown Port Terminal block Figure 7 1 Remote Emergency Stop cabling UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 7 1 Uninterruptible Supplies Ltd ta Fe Options KOHLER COMPANY 7 3 Generator ON facilities The generator ON facility must use a normally open contact which closes to indicate that a generator is running and supplying the UPS input power When used this facility inhibits the operation of the battery charger and or static bypass while the UPS is being supplied from a standby generator See Set up User menu screen in section 4 3 7 1 Usea screened cable with 1 pair section of wires 0 6 mm and maximum length of 100 m 2 Connect the cable as shown in Figure 7 2 Generator Alarm Panel UPS Generator Port Figure 7 2 Generator ON Connection 7 2 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Supplies Ltd ta KOHLER COMPANY T Options 7 4 Temperature sensor for temperature dependant battery charging A temperature sensor can be used to vary the battery charging voltage depending upon the battery temperature
11. Console Command is an additional software module which can be triggered by the SNMP device to executes a command typically a shutdown command on a remote system 7 6 SNMP CARD ADAPTOR For Network Management Remote Monitoring The Simple Network Management Protocol SNMP is a world wide standardised communication protocol It is used to monitor any device in the network via simple control language The UPS Management Software also provides its data in this SNMP format with its internal software agent The operating system you are using must be SNMP compatible We offer our software with SNMP functionality together with NetWare OS 2 all Windows NT systems on INTEL and ALPHA There are two types of SNMP Adaptors available External SNMP Adaptor and Internal SNMP Card both have the same functions Both can manage a parallel system N modules and return either global values which are consistent for the whole parallel system or specific values from the individual modules The SNMP adaptor requires a PC with terminal connections For normal operation at least one network connection Ethernet is also required UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 7 5 T Options External SNMP Adapter Kx gt gt E t mugm Internal SNMP Card Figure 7 4 SNMP Adapter External SNMP Adapter 1 Noc Bh o The small 125x70 mm External SNMP adapter comes with following interfaces RJ 45 connect
12. Dry Port Optional Output Interfaces Terminal Block X2 3 25 4 Operation 4 1 4 2 Commissioning Control Panel 4 2 1 Power Management Display PMD 4 2 2 Mimic LED indicators 4 2 3 Operator keys 4 3 Description of the LCD display 4 4 4 5 4 3 1 Status screens 4 3 2 Main menu screen 4 3 3 Event log menu screen 4 3 4 Measurements menu screen 4 3 5 Commands menu screen 4 3 6 UPS Data menu screen 4 3 7 Set up User menu screen 4 3 8 Set Up Service menu screen Operating Modes 4 4 1 On Line Inverter mode 4 4 2 Bypass Line Interactive mode 4 4 3 Maintenance Bypass Mode 4 4 4 Multi module configuration concept Operating Instructions 4 5 1 Transfer to Maintenance Bypass Mode 4 5 2 Starting the UPS system from the Maintenance Bypass 4 5 3 Complete system shutdown 4 5 4 Individual module start stop procedure 5 Maintenance 5 1 5 2 5 3 54 5 5 Introduction System calibration User responsibilities Routine maintenance Battery Testing 6 Troubleshooting 6 1 6 2 6 3 Alarms Menu Commands Event Log Measurements 6 2 1 Event Log Screen 6 2 2 Fault Identification and Rectification Messages and Alarms Contacting Service 7 Options 7 1 7 2 7 3 7 4 7 5 7 6 7 7 Introduction Remote Emergency Stop facilities Generator ON facilities Temperature sensor for temperature dependant battery charging WAVEMON Shutdown and Management Software 7 5 4 Why is UPS Management important 7 5 2 WA
13. EN62040 3 2001 Product certification CE Degree of protection IP 20 8 8 Communication Options Power Management Display PMD LCD display RS232 on Sub D9 port For monitoring and integration in network management Customer Interfaces Inputs DRY PORTS 1Remote Shut down EMERGENCY OFF Normally closed 1GEN ON Normally open 1 Programmable Customer s Inputs Normally open 1 Temp Sensor for Battery Control 112Vdc source max 250mA RJ45 port For multidrop purpose optional Relay card USB Including Customer Interfaces Outputs DRY PORTS Common Alarm Load on Bypass Battery Low Loadon Inverter Mains Failure RS232 on USB Port For remote signalling and automatic computer shutdown SNMP Card slot already included For monitoring and integration in network management UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Supplies Ltd ta KOHLER COMPANY 8 Specifications 8 9 Fuses amp Cables Quick Reference SINGLE INPUT FEED standard Mains 3x380 220V DUAL INPUT FEED 3x400 230V 3x415 240V Rectifier Static Switch EXTERNAL EXTERNAL BATTERY Output Maint BATTERY Qutput CABINET Switch Bypass CABINET Switch option option Inverter Static Switch Maint Bypass SINGLE INPUT 10 3x20 5x2 5 5x2 5 15 3x32 5x4 0 5x40 20 3x40 5x6 0 5x6 0 25
14. Software WAVEMON is an external monitoring and shutdown software application that is designed to operate with many of Uninterruptible Power Supplies Ltd UPS products The package comprises a software installation CD suitable for most server operating systems a standard cable set and a user manual The WAVEMON system can monitor the dry port relay contacts available on terminal block X2 together with an RS232 port JD11 both located on the communications card When the WAVEMON system is used to monitor the X2 dry port contacts it is necessary to connect the X2 terminals of the UPS to the serial port of the server using a 0 5 mm cable PMC Software 24 09 2000 12 System Seriy communication restored 2 2003 2 System Seria communication lect C System Concexted to LPS Figure 7 3 Monitoring screen image The main characteristics of WAVEMON software are assuming RS232 port used Automatic unattended master slave shutdown in heterogeneous networks On screen autonomy time battery time countdown On screen server log off and shutdown procedure Time and date stamp event log extensive logging of all UPS activity and power quality data Scheduled UPS economy mode service mode other systems status Graphical user interface for Windows compatible platforms Automatic unattended local shutdown Special modules for the MS Office software to close and save open documents Compatible with all optional modules like UPSDIA
15. UPS Extended warranty options for my UPS System as below ManufactUret eee oett Irt rnt ERR EnEn eei esc ae R ting KVA aiii e diee eei asi Eee pred Ei Replacement Batteries sccccccccscenecseesenesectessceeeeseeseenineeteceesesecees C Other aup oeei anaE eink please specify Thank you for your enquiry which will receive our prompt attention If you need to contact us immediately call free on Freefone 0800 731 3269 or E mail us on service upspower co uk www upspower co uk 2 4 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Installation 3 14 Introduction This chapter contains all the information necessary for the correct unpacking positioning cabling and installation of the PowerWave 5000TP UPS WARNING All the operations described in this section must be performed by authorised electricians or suitably qualified personnel Uninterruptible Power Supplies Ltd will take no responsibility for any personal or material damage caused by incorrect cabling or operations or activities which are not carried out in strict accordance with the instructions contained in this manual 3 2 Receipt of the UPS The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklift or a pallet jack CAUTION When off loading the UPS always keep it in an upright position Do not drop the equipment Do not stack the pallets due to the high energy batteries invo
16. UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Power Supplies Ltd A KOHLER COMPANY 4 Operation 4 4 4 Multi module configuration concept Up to 20 PowerWave 5000TP UPS modules can be connected in parallel to provide increased power capacity or redundancy operation Note Although the UPS single multi configuration can be modified in the field it is generally specified on ordering so that the module can be configured and fully tested in the factory prior to despatch When operating in a parallel system the PowerWave 5000TP configuration presents a decentralised bypass architecture i e each UPS module is provided with its own static bypass Ribbon cables are connected between adjacent modules to enable system level control of load transfer frequency synchronisation load sharing etc Within the parallel control system there is always one master module with the remaining modules acting as slaves and if at any time the master goes faulty the next module in the chain a former slave module will immediately take over the role of master and the former master will switch off Master slave configuration is achieved through selector switches located in each cabinet and is set up during commissioning See paragraph 3 9 2 Parallel Isolator 1A2 Every UPS module is provided with an output parallel isolator A2 which can be used to take the UPS off line if required When IA2 is open it isolates t
17. WxHxD 345x720x710 WxHxD 345x1045x710 WxHxD 440x1420x910 Figure 2 1 PowerWave 5000TP Cabinet details UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 2 Description Uninterruptible Power Supplies Ltd A KOHLER COMPANY 2 2 1 Single Multi cabinet configurations The PowerWave 5000TP UPS may be configured to operate as a single cabinet or several up to 20 cabinets can be connected in parallel to operate as a multi module UPS system A multi module configuration is generally used either to increase the system s total power capacity or to provide module redundancy This manual describes the installation configuration and operation of both single and multi module systems Note Although the UPS single multi configuration can be modified in the field it is generally specified on ordering so that the module can be configured and fully tested in the factory prior to despatch 2 3 Advanced Design Features Input booster technology The UPS module s inbuilt advanced booster technology results in a perfect sinusoidal input power quality at 0 99 input power factor with a harmonic content of 3 THD i This leads to a more reliable total system operation and savings in generator and transformer sizing as losses in the windings are minimised It also means that traditional harmonic filters are no longer required The high power factor presented by the UPS on the incoming mains supply minimises cabling and fusin
18. battery cabinet rack On the UPS module open the module s Parallel Isolator 1A2 BY PASS LED LINE 1 Green LINE 2 Off Colour LOAD BY PASS Off INVERTER Off BATTERY E BATTERY Green Flashing UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 4 11 Uninterruptible Powerm Supplies Ltd 4 Operation KOHLER COMPANY 10 Open the Bypass Line fuse holder FA2 and the Rectifier Line fuse holder FA1 WARNING The UPS module is still live at its input and output power terminals due to the activation of Maintenance Bypass circuit WARNING Allow 10 minutes for the internal DC capacitors to discharge before touching any UPS internal components WARNING The load is now supplied from the bypass mains and is not protected against power failure 4 5 2 Starting the UPS system from the Maintenance Bypass This procedure describes the sequence of operations necessary to power up the UPS module s whilst the load is connected to the Maintenance Bypass supply and then transfer the load to the UPS Inverter s On Line mode WARNING All the operations in this section must be performed by authorised and trained personnel Prior to powering up the system check and confirm the UPS system status Theload is supplied via the Maintenance Bypass switch in all modules The UPS module s are powered down Powering up the UPS Module s In a multi module system perform each of the
19. steps in turn on every module 1 On the UPS module close the Bypass Line fuse holder FA2 and the Rectifier Line fuse holder FA1 if they are open 2 Close the battery fuse FA3 F1 if using internal batteries or the battery fuse isolator on the external battery cabinet rack where used a The UPS mimic panel LINE 1 LED will be permanent green b The BATTERY LED will be flashing green c The LCD display will indicate LOAD OFF SUPPLY FAILURE BY PASS LED Colour LOAD LINE 1 Green LINE 2 Off BY PASS off BATTERY INVERTER off BATTERY Green Flashing 3 Close the Parallel Isolator switch IA2 and check that the PARALLEL SW CLOSED message is shown on the LCD display 4 Onthe UPS mimic panel press and release both ON OFF buttons simultaneously and wait approximately 60 seconds a The UPS module will begin to power up a Initially LINE 2 LED will be red then change to green a Atthis stage the LCD display will indicate LOAD NOT PROTECTED and the module mimic LED indications should be as follows 4 12 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 4 Operation LINE 2 BY PASS 7 GE RI LED Colour l LOAD LINE 1 Green LINE 2 Green BY PASS Green mE BATTERY INVERTER RED BATTERY Green LINE 1 INVERTER 5 When powering up a multi module system ensure that ALL the modules are in
20. 20 3 x40 5x6 0 5x6 0 25 3x40 5x6 0 5x6 0 30 3x63 5x10 5x10 40 3x80 5x25 5x25 50 3 x 80 5x25 5x25 FEED DUAL INPUT FEED 1 Fuse and Cable recommendations to IEC 60950 1 2001 2 The fuse and cable rating details in the above tables are a recommendation only 3 The UPS must be installed to prescribed IEC or local regulations e g BS7671 2008 4 External DC Cables and Battery fuses are bespoke to the installation Figure 3 4 PowerWave 5000TP fuse amp cable rating UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 3 7 Uninterruptible Supplies Ltd ta 3 Installation KOHLER COMPANY Cabling a parallel system In order to achieve equal load sharing between the UPS cabinets in a multi cabinet installation the input cables from the input distribution board to each UPS cabinet should be of equal length Similarly the UPS output cables to the output distribution board should be of equal length See Figure 3 5 Recommended cable configurations Rectifier Feed Bypass Feed UPS 1 UPS2 UPS 3 UPS 4 To Load The cable configuration below is not recommended Bypass Feed Rectifier Feed UPS 1 UPS 2 UPS 3 UPS 4 LO JL JTL To Load Figure 3 5 Cable lengths for multi cabinet configurations assuming a dual input supply UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Supplies
21. 4 Operation LINE 1 BY PASS i l LOAD LINE 1 INVERTER LINE 2 LED Colour Green Green BY PASS Green INVERTER OFF BATTERY Green EE BATTERY Closing the Maintenance Bypass switch Note The following instructions are for a single module or 1 1 redundant system only In a multi module parallel system close the external maintenance bypass circuit breaker in accordance with local instructions see paragraph 4 4 3 on page 4 8 5 6 Close the Maintenance Bypass switch IA1 On all modules check and confirm that a The INVERTER LED has turned to red b The BYPASS LED is green c TheLCD displays MANUAL BYP IS CLOSED LINE 2 BY PASS Lica LINE 1 LINE 1 INVERTER LINE 2 z BY PASS Green INVERTER RED BATTERY Green Colour Green Green BATTERY Powering down a UPS module When the load is connected to the Maintenance Bypass supply as described above the UPS module s can be powered down for example if required for maintenance testing using the following procedure Note Carry out the following procedure on each module in a parallel system 7 On the UPS control panel simultaneously press both ON OFF buttons a TheLCD panel will indicate LOAD OFF SUPPLY FAILURE Open the battery fuse isolator a Open FA3 F1 if using internal batteries b If using external batteries open the battery fuses isolator on the associated
22. 40 15 3x240 138 V to 3x460 264 V for 60 load Hz 35 70 PF 0 99 100 load A max In Sine wave THDi 3 0 100 load 8 3 Output Characteristics Output Rated Power KW 9 13 5 18 22 5 27 36 45 Output Current In p f 0 9 400 V A 144 217 289 361 433 577 72 2 Output Current In p f 1 0 400 V A 13 0 19 5 26 0 32 5 39 0 52 0 65 0 Output Rated Voltage V 3x380 220V or 3x400 230V or 3x415 240V Output Voltage Stability Static lt 1 Dynamic Step load 0 100 or 100 0 lt 4 Output Voltage Distortion 96 With Linear Load 2 With Non linear Load EN62040 3 2001 lt 4 Output Frequency Hz 50 Hz or 60 Hz Output Frequency Tolerance Deg Synchronized with mains lt 2 selectable for bypass operation or lt 4 Free running 0 1 Bypass operation At Nominal Input voltage of 3x400 V 15 or 196 V to 264 V ph N Permissible Unbalanced Load 100 All 3 phases regulated independently Phase Angle Tolerance Deg 0 deg With 100 Unbalanced load Overload Capability on Inverter At p f 0 9 110 load 10 min At p f 0 9 130 load 1 min At p f 0 8 125 load 10 min At p f 0 8 150 load 1 min Output short capability RMS A Inverter up to 3 x In during 40 ms Bypass 10 x In during 10 ms Crest Factor 3 1 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Supplies Ltd ta KOHLER COMPANY 8 Specifications 8 4 Batter
23. D PROTECTED b Check and confirm that the LED display s are as shown below UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 4 13 Uninterruptible Supplies Ltd ta 4 Operation A KOHLER COMPANY BY PASS Colour Green LINE 1 INVERTER 1 LINE 2 Green RN m BY PASS Off EHE BATTERY INVERTER Green Green 11 The UPS is now operating in On Line mode The load is protected and supplied by inverter power 4 5 3 Complete system shutdown The UPS system may be shutdown completely if the load does not need input power for an extended period of time Use this procedure to turn off the load power and shutdown the entire UPS system WARNING All the operations in this section must be performed by authorised and trained personnel CAUTION This procedure will totally disconnect load power Ensure that it is safe to lose power to all the loads connected to the UPS system before you begin this process 1 Isolate all load equipment connected to the output of the UPS system by opening the fused isolators or circuit breakers in the UPS output load distribution board A WARNING Perform the following steps only after the load has been fully isolated 2 Verify that the loads are powered down Then carry out the following actions on every module in a multi module system 3 Onthe UPS control panel simultaneously press both ON OFF buttons a TheLCD panel will indicate LOAD OFF SUPPLY FA
24. ILURE 4 Open the battery fuse isolator a Open FA3 F1 if using internal batteries b If using external batteries open the battery fuses isolator on the associated battery cabinet rack 5 Open the module s Parallel Isolator switch IA2 BY PASS LED Colour LOAD LINE 1 Green LINE 2 Off BY PASS Off BATTERY INVERTER Off BATTERY Green Flashing 6 Open the Bypass Line fuse holder FA2 and the Rectifier Line fuse holder FA1 7 Open the UPS Input and Bypass supply fused isolators or breakers in the building power distribution panel 4 14 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Power Supplies Ltd A KOHLER COMPANY 4 Operation 8 The UPS is now voltage free WARNING Allow 10 minutes for the internal DC capacitors to discharge before touching the UPS internal components 4 5 4 Individual module start stop procedure If a multi module system is designed with built in redundancy it is possible to stop and start one module without affecting the operational status of the overall system e g one module can be taken off line for servicing whilst the remaining modules maintain the protected load supply WARNING All the operations in this section must be performed by authorised and trained personnel Module start up Use this procedure to start a module and connect it to a multi module system This procedure assumes the following initial con
25. LER SNMP adaptors temperature sensors etc UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Powerm Supplies Ltd KOHLER company 7 Options The UPS Management software is a client server application for networks and local workstations Basically the WAVEMON application consists of two parts the server module of the UPS Management Software is UPSServ which communicates via RS 232 cable with the UPS Working as a background process the UPSServ collects messages received from the UPS interprets the messages and then makes them available to the client module UPSCIi and to any SNMP based management station When UPSServ detects voltage variations or a power failure it can execute various so called system event routines which for example may shutdown the server or send a warning to connected users These system event routines are a part of the UPS Management Software can be adjusted to suit the customer s demands demands The UPS management software includes the licence for using the UPS service on one server with one UPS and an unlimited numbers of connected Windows workstations When operating with two or more servers a licence is required for every additional server irrespective of whether the UPS service runs at that location or if the server is halted by a UPS service via remote command The same regulations apply to the use of remote send receive modules RCCMD and multi server shutdown under NT
26. Ltd ta KOHLER COMPANY 3 Installation 10kVA 25kVA Cabinets A amp B Power Connections Single input feed For models in this power range the external power connections are made to a row of terminals located on the UPS Filter Board which is accessible from the rear of the UPS module Note that the Single Input configuration requires the bypass line fuses to be connected to FA7 FA9 FA11 on the Filter Board This is the standard configuration set when leaving the factory unless a dual input configuration is specified 10kVA 25kVA Cabinets A amp B Power Connections Dual input feed This illustration shows the connections for a Dual input configurations with a separate mains supply connected to the Bypass Mains terminals Note that the Dual Input configuration requires the bypass line fuses to be connected to FA23 FA24 FA25 on the Filter Board If necessary these cables will be reconfigured by the Commissioning Engineer as part of the commissioning procedure 4 x 16 mm 10 25kVA 4x 46 mm To Bypass Line Fuses FA2 m FA7 FAS po gu auras I I I FA24 Ex Batt Earth InputMains BypassMains UPSOutput Earth SIS S lls S S S GONE SIs s S S a N PE 1L2 IN 3L2 3N PE PE 1L1 1L PE 3 3L1 3L3 To Bypass Line Fuses FA2 Bra FA7 FA9 FA23 FA25 1 l i FA24 Ex Batt Earth InputMains BypassMains UPSOutput Earth SIS S s 9 9 SIS SIS ll SI
27. Output Input SW2 2 JD6 Jb5 JD6 IDs Parallel Adaptor Master Slave Master Slave Output Input SW2 2 JD6 JD5 SW2 2 Configuration Figure 3 14 Bus lines connections 3 Modules shown UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 3 21 Uninterruptible Supplies Ltd ta 3 Installation KOHLER COMPANY 3 9 2 Module configuration DIP Switch selection DIP Switch SW1 9 DIP Switch SW1 9 located on the interface board PCB NW24080 must be set according to the position of the cabinet in a parallel module chain see Figure 3 10 3 12 The options are Single module First cabinet Middle cabinet there may be several middle cabinets Last cabinet Key Point There are two versions of PCB NW24080 in use the earlier board has a design date of P 26 03 2010 and the later board 19 09 2013 DIP Switch SW1 9 configuration setting is slightly different between the two boards as shown below For PCB NW24080 Dated 19 09 2013 1 ON OFF ON ON 2 ON OFF ON ON 3 ON OFF ON ON 4 ON OFF ON ON 5 OFF OFF OFF OFF 6 OFF OFF ON ON 7 ON OFF OFF ON 8 ON OFF ON ON 9 ON OFF ON ON For PCB NW24080 Dated 26 03 2010 3 22 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Supplies Ltd ta KOHLER COMPANY 3 Installatio
28. PANY Module shut down Use this procedure to power down a single module in a redundant module system 1 Simultaneously press the two ON OFF buttons on the UPS control panel a The LED display will give the following indications BY PASS LED Colour LOAD LINE 1 Green LINE 2 Off BY PASS Off EE BATTERY INVERTER Off BATTERY Green 2 Open the Parallel Isolator switch IA2 In the UPS Cabinet open the Input supply and Bypass supply fused isolators FA1 and FA2 4 Open the battery fuse isolator a Open FA3 F1 if using internal batteries b If using external batteries open the battery fuses isolator on the associated battery cabinet rack Open the UPS input supply isolator and UPS output isolator on the LV Switchboard 6 The UPS module is now totally shut down 4 16 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 5 Maintenance 5 1 5 2 5 3 5 4 Introduction WARNING All the operations described in this chapter must be performed by authorised electricians or otherwise qualified personnel System calibration To ensure optimum UPS operation and continuous efficient protection of the connected load it is recommended that the system s operating parameters are checked every six months and recalibrated where necessary The batteries should also be checked every six months depending on the ambient temperature User responsibilities There are no user servi
29. Power Supplies Ltd does not recommend the use of any of its products in life support applications where failure or malfunction of the product can be reasonably expected to cause failure of the life support device or to significantly affect it s safety or effectiveness Uninterruptible Power Supplies Ltd does not recommend the use of any of its products in direct patient care Uninterruptible Power Supplies Ltd will not knowingly sell its products for use in such applications unless it receives in writing assurances satisfactory to Uninterruptible Power Supplies Ltd that the risks of injury or damage have been minimized the customer assumes all such risks and the liability of Uninterruptible Power Supplies Ltd is adequately protected under the circumstances CAUTION The UPS may contain batteries which must be re charged for a minimum of 24 hours every six months to prevent deep discharging Batteries that have been for whatever reason deep discharged are not covered by the warranty 2 Extended Warranty The Standard Warranty may be enhanced by protecting the UPS with an Extended Warranty Agreement maintenance contract An Extended Warranty Agreement enhances the standard warranty by providing the following Regular preventative maintenance inspections Guaranteed speed of response to operational problems 24 hour telephone support Fully comprehensive cover excluding batteries and capacitors Contact the Service Support H
30. S Battery fused isolator FA1 Rectifier input fused isolator FA2 Bypass fused isolator 1A2 Output parallel isolator switch FA2 IA1WIA2 IA1 Maintenance Bypass isolator switch Power terminals Ext Battery Rectifier input Bypass Output terminals e e Meo 0 0 Figure 3 11 10 kVA 25 kVA Cabinet B connector details rear view UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 3 1 7 Uninterruptible Supplies Ltd ta 3 Installation KOHLER COMPANY Slot 1 Option USB PC Interface Customer interface on Phoenix Terminals X2 Potential free contacts Slot 2 Option SNMP Slot for optional SNMP card ONLY Slot for optional Modem Ethernet card ONLY JD8 Parallel Bus connector Multi module system option only JR1 RS485 on RJ45 port Interface for Multidrop connection between 9 several UPS cabinets X1 Customer inputs JD1 RS232 Interface UPS to computer o Jo SW1 9 Multi cabinet configuration DIP switch FA1 Rectifier input fused isolator FA2 Bypass fused isolator F1 Battery fused isolator 1A2 Output parallel isolator switch IA1 Maintenance Bypass isolator switch
31. S is protected by an Extended Warranty Agreement see Section 2 for details These agreements assist us in caring for your UPS correctly ensuring that it is well maintained and attended to promptly should any problems occur UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Options 7 1 Introduction The PowerWave 5000TP UPS has the following available options Remote Emergency Stop facilities Generator On facilities Temperature sensor for temperature dependant battery charging Software for automatic shutdown and monitoring SNMP Card for network management and remote monitoring Modem Ethernet interface for PowerREPORTER management software 7 2 Remote Emergency Stop facilities The remote emergency stop facility comprises a normally closed contact connected to terminal port X1 7 and X1 8 on the communications board which opens to operate the emergency stop sequence Note Usually the remote emergency stop function is disabled and it should be activated by a hardware code on the SETUP SERVICE menu Please contact your distributor to enable this operation To allow removal maintenance or testing of any remote emergency stop facility without disturbing the normal operation of the UPS it is recommended that a terminal block with linking facilities is installed between the UPS and the remote emergency stop button 1 Usea screened cable with 1 pair section of wires 0 6 mm and maximum length of 100 m 2
32. Terminal Block X2 Provision of signals for the automatic and orderly shutdown of servers AS400 or Automation building systems All voltage free contacts are rated 60 VAC max and 500 mA max Pin Contact Signal Function 1 Alarm MAINS OK Mains Present eo 2 Mains Failure 3 Common 4 i Message LOAD ON INV Load On Inverter 5 Load on Mains BYPASS MODE 6 e Common e 7 Alarm BATT LOW Battery Low 8 Battery OK 9 L Common 10 Message LOAD ON MAINS Load On Mains BYPASS MODE 11 Load on Inverter 12 e gt Common 13 Alarm COMMON ALARM Common Alarm eo 14 No Alarm Condition Di 15 Common Figure 3 16 Dry Port X2 Connections UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 3 25 Uninterruptible Supplies Ltd ta 3 Installation KOHLER COMPANY 3 26 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 4 Operation 4 1 Commissioning The PowerWave 5000TP UPS is a high quality electronic machine that must be commissioned by a fully trained and authorised Uninterruptible Power Supplies Ltd field service engineer before being put into use Commissioning the UPS involves connecting the UPS battery checking the electrical installation and operating environment of the UPS performing a controlled start up and testing of the UPS system and customer training WARNING Any PowerWave 5000TP UPS system not commissioned by an Uninterruptib
33. UPS cabinets JD8 Parallel Bus connector Multi module system option only E Id X1 Customer inputs Wt e SW 1 9 Multi cabinet configuration DIP switch TT Q JR1 RS485 on RJ45 port Interface for Multidrop connection between FAS Battery fused isolator FA1 Rectifier input fused isolator FA2 Bypass fused isolator A2 Output parallel isolator switch N FA1 FA2 IATNIA2 IA1 Maintenance Bypass isolator switch Power terminals Ext Battery Rectifier input Bypass Output terminals sists is BERI BERR essel e S 3 9 9 s Figure 3 10 10 kVA 15 kVA Cabinet A connector details rear view 3 16 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Supplies Ltd ta KOHLER COMPANY 3 Installation Slot 1 Option USB PC Interface Customer interface on Phoenix Terminals X2 Potential free contacts a Slot 2 Option SNMP Slot for optional SNMP card ONLY Slot for optional Modem Ethernet card ONLY JD1 RS232 Interface UPS to computer X1 Customer inputs SW1 9 Multi cabinet configuration DIP switch JR1 RS485 on RJ45 port Interface for Multidrop connection between several UPS cabinets JD8 Parallel Bus connector Multi module system option only FA
34. VEMON Shutdown and Monitoring Software SNMP CARD ADAPTOR For Network Management Remote Monitoring Modem Ethernet card PowerREPORTER management software 4 1 4 1 4 1 4 2 4 2 4 3 4 4 4 4 4 5 4 5 4 6 4 6 4 7 4 7 4 7 4 8 4 9 4 10 4 10 4 12 4 14 4 15 5 1 5 1 5 1 5 1 5 2 6 1 6 1 6 1 6 2 6 2 7 1 7 1 7 2 7 3 7 4 7 4 7 4 7 5 7 7 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Supplies Ltd ta KOHLER COMPANY 8 Specifications 8 1 Mechanical 8 2 Input Characteristics 8 3 Output Characteristics 8 4 Battery Characteristics 8 5 Environmental 8 6 Heat Dissipation With Non Linear Loads 8 7 Standards 8 8 Communication Options 8 9 Fuses amp Cables Quick Reference 8 1 8 2 8 2 8 3 8 3 8 3 8 4 8 4 8 5 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Supplies Ltd ta KOHLER COMPANY UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Safety 1 4 Description of symbols used in this manual WARNING Dated 12 02 15The warning symbol is used where there is danger of an electrical shock equipment damage or personal injury CAUTION The caution symbol is used to highlight important information to avoid possible equipment malfunction or damage Pp 1 2 User precautions WARNING Keep this manual with the UPS for future reference WARNING The UPS and peripheral equipment must be installed and commission
35. able coming from the LV Distribution Board to the UPS input terminals following the single input feed or dual input feed given below Single Input Feed 1 Referto the schematic drawing and connection table in Figure 3 8 Connect the UPS input supply cables to terminals 1L1 1L2 1L3 and 1N on the UPS main terminal block See Figures 3 6 3 7 Ensure correct clockwise phase rotation AN CAUTION The input Neutral cable must ALWAYS be connected 2 Secure the cables to the fixing rail under the connection terminals 3 10kVA 25kVA Models only Ensure the bypass cables are connected to the correct terminals on the Filter Board see Figure 3 6 These will be reconfigured by the commissioning engineer if necessary UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 3 13 Uninterruptible Power Supplies Ltd 3 Installation A KOHLER COMPANY 4 25kVA 50kVA C cabinet models only Ensure the single input feed links are fitted between the input and bypass supply terminal see Figure 3 7 Dual Input Feed Refer to the schematic drawing and connection table in Figure 3 9 1 The UPS is supplied as standard with facilities for a single cable feed for the rectifier and bypass supplies For a dual feed configuration remove the links between 1L1 2L1 1L2 2L2 1L3 2L3 and 1N 2N on the Input Terminal Block See Figures 3 6 3 7 N Connect the UPS input supply cables to terminals 1L1 1L2 1L3 and 1N on the UPS ma
36. alleling technology that provides n x redundancy without introducing a single point of failure The modules utilizing the DPA technology are completely autonomous by means of individual power units bypasses CPUs control panels and separate battery configuration 2 4 Warranty The PowerWave 5000TP UPS is supplied with a limited warranty that the UPS and its component parts are free from defects in materials and workmanship for a period of one year from the date of original commissioning or fifteen months from the date of original delivery whichever is the sooner This warranty is the only warranty given and no other warranty express or implied is provided This warranty is invalidated if the UPS is put into use without having been commissioned by a fully trained and authorised person This warranty does not apply to any losses or damages caused by misuse abuse UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 2 Description negligence neglect unauthorised repair or modification incorrect installation inappropriate environment accident act of God or inappropriate application If the UPS fails to conform to the above within the warranty period then Uninterruptible Power Supplies Ltd will at its sole option repair or replace the UPS All repaired or replaced parts will remain the property of Uninterruptible Power Supplies Ltd As a general policy Uninterruptible
37. ary Keys Function ON OFF Used to switch on or switch off the UPS Both keys must be pressed ON OFF simultaneously for ON OFF operation uP A Scroll upwards through a displayed menu DOWN v Scroll downwards through a displayed menu RESET Cancels the audible alarm If the alarm condition was transient the ALARM LED will also extinguish otherwise it will remain ON red ENTER Confirms selects a chosen menu item 4 2 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 4 Operation ON OFF Start up and shutdown buttons The UPS may be switched ON or OFF by simultaneously pressing both ON OFF keys on the control panel This is to prevent accidental UPS start up or shutdown Note When the UPS is under normal operation pressing the two ON OFF buttons simultaneously will immediately shut down the UPS In a single module installation this will disconnect the UPS from the load In a parallel module system the UPS module will shutdown and the module will effectively be disconnected from the parallel load bus however the load may or may not transfer to the bypass supply in the remaining modules depending on the available module redundancy To shut down all the modules in a parallel system you must press both ON OFF buttons on every UPS cabinet CAUTION If the ON OFF buttons are operated with no redundancy while the UPS is not in Maintenance Bypass i
38. ass Switch Closed Load on bypass mains LCD indication MAINTENANCE BYP CLOSED LED Indicators will indicate as shown in table below OFF Bypass Switch Open Normal operating condition Load on inverter LCD indication MAINTENANCE BYP OPEN LED Indicators will indicate as shown in table below LED Indicator ON OFF LINE 1 Green Green LINE 2 Green Green BYPASS Green OFF INVERTER RED ON BATTERY Green Green protected in the event of a mains failure It is therefore strongly recommended to switch over to CAUTION If the UPS is operating in the Maintenance Bypass mode the load will not be the on line mode or bypass mode as soon as possible Maintenance bypass in a multi module parallel system In a multi module parallel UPS system the maintenance bypass switch IA1 in an individual UPS module is not rated to carry the full system load and should never be closed In this type of system the maintenance bypass circuit is provided by a single external circuit breaker that wraps around the entire UPS system For reasons of safety and sustaining the load during switchover the external maintenance bypass circuit breaker is normally interlocked with the UPS input mains supply circuit breaker at the mains distribution panel WARNING DO NOT CLOSE THE MAINTENANCE BYPASS SWITCH IA1 ON A UPS MODULE IN A MULTI MODULE PARALLEL SYSTEM DOING SO COULD CAUSE PERSONAL INJURY EQUIPMENT DAMAGE OR INTERRUPT THE LOAD SUPPLY 4 8
39. ceable parts contained within the UPS so the maintenance requirements of the user are minimal To maximise the useful working life and reliability of the UPS and its batteries the environment in which the UPS operates should be kept cool and dust free Routine maintenance It is essential that the UPS system and batteries receive regular preventative maintenance inspection to maximise both the useful working life and the reliability of the UPS system When the UPS is commissioned the commissioning field service engineer will attach a service record book to the front of the UPS which will be used to log the full service history of the UPS Preventative maintenance inspections involve working inside the UPS which contains hazardous AC and DC voltages WARNING Only Uninterruptible Power Supplies Ltd trained and authorised field service engineers are fully aware of all of the hazardous areas within the UPS During a preventative maintenance inspection the field service engineer will carry out the following checks Site environment conditions Integrity of electrical installation Cooling airflow Rectifier operation and calibration Inverter operation and calibration Static switch operation Battery status Load characteristics Integrity of alarm and monitoring systems Operation of all installed options Preventative maintenance inspections form an integral part of all Extended Warranty Agreements maintenance contract
40. creen 1 Logging Control 2 A log of the last 99 events is stored in the Power Management Display 3 All events and alarms are indicated with their date and time of occurrence LCD DISPLAY Bi 85 18 88 LOAD TO IM 14 39 14 As you step through the event memory make a separate note of each alarm condition as this will assist in the identification of any problems UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 6 Troubleshooting Uninterruptible Power Supplies Ltd A KOHLER COMPANY 6 2 2 Fault Identification and Rectification Messages and Alarms The major alarm conditions that will be encountered are Alarm Condition Meaning Suggested Solution UPS FAULT MAINS BYPAKRECT FAULT OUTPUT SHORT OVERLOAD BATTER CHARGER OFF OVER TEMPERA TURE INVERTER FAULT SY MCHROM FAULT BATTER IM DISCHARGE MANUAL BYP IS CLOSED There is a fault in the UPS and therefore normal operation cannot be guaranteed Mains power supply is outside prescribed tolerance There is a short circuit at the output of UPS on load side Load exceeds the UPS rated power UPS temperature has exceeded the allowed value The attached battery and the battery charger set up do not correspond or battery charger fault Inverter is faulty The inverter and mains are not synchronised Battery is near end of autonomy Maintenance Bypass closed Load supplied by mains Call the authorised service c
41. ditions UPS input isolators are open on the building s LV supply switchboard The fused battery isolator s are open Inthe UPS cabinet the fused isolators FA1 FA2 and the parallel isolator A2 are open 1 In the UPS cabinet close the Input supply and Bypass supply fused isolators FA1 FA2 and the Parallel Isolator IA2 2 Close the UPS input supply isolator at the LV switchboard a The LINE 1 indicator will illuminate green b TheLCD display will indicate LOAD OFF SUPPLY FAILURE Note If necessary press the RESET button to obtain this display indication 3 Close the battery fuse isolator a Close FA3 F1 if using internal batteries b If using external batteries close the battery fuses isolator on the associated battery cabinet rack 4 Simultaneously press the two ON OFF push buttons on the UPS control panel a TheUPS will run through an automated start up sequence accompanied by the following indications LINE 2LED lights red then changes to green INVERTER LED lights green BATTERY LED lights green constant b LCD displays the LOAD PROTECTED message BY PASS LED Colour LOAD LINE 1 Green LINE 1 INVERTER LINE 2 Green RN BY PASS off BATTERY INVERTER Green BATTERY Green 5 The UPS module is now On Line and connected to the parallel system UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 4 1 5 Uninterruptible 4 Operation Supplies Ltd ta KOHLER COM
42. dling in Excel Unlimited number of UPS that can be managed User administration with passwords and permission level Administration of Log file Data logging with statistical analysis and diagnostics report Visualization of the UPS data Current status single and parallel operation Measured values for single or three phase Recording function including graphs with zooming capabilities for selected measured values Display of event log file Display of UPS Parameters Web Server functionality for data access from any Web Browser Management Station Optional Interface Card TIT z id Call back Modem GSM Modem Network interface ethernet j owerREPORTE 4 A h rem r Figure 7 5 PowerREPORTER management software UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 7 7 Uninterruptible Supplies Ltd ta T Options KOHLER COMPANY 7 8 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Specifications 8 1 Mechanical Cabinet A WITHOUT BATTERY ENCLOSURE Dimensions WxHxD Weight without battery kg 60 62 64 Weight with 48x7Ah battery kg 180 182 184 Weight with standard packaging kg 4 Colour Graphite grey RAL 7024 345 x 720 x 710 Cabinet B WITHOUT BATTERY ENCLOSURE mm 345 x 1045 x 710 Dimensions WxHxD Weight without battery kg 88 90 92 94 Weight with 96x7Ah battery kg 328 330 332 334 Weigh
43. e Female 9 Pin D Type 25 Pin D Type Female Figure 3 15 Connector Cable PC Serial Port 3 24 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 3 Installation 3 10 2 X1 Dry Port volt free contacts All the Input and Output interfaces to X1 are connected to Phoenix terminals cable 0 5mm Connection of Remote Shut down facilities Generator Operation Customers specials see also OPTIONS section Terminal Contact Signal Function x1 In 12Vdc Customer IN 1 default as Generator Operation X1 2 Gnd Gnd NC Generator ON X1 3 In 12Vdc Customer IN 2 X1 4 Gnd Gnd Function on request to be defined X1 5 In 3 3Vdc Battery Temperature X1 6 Gnd Gnd If connected the battery charger current is temperature dependent X1 7 In 12Vde Remote shutdown X1 8 Gnd Gnd Do not remove the factory mounted bridge until an external remote shut down is connected X1 9 In 12Vdc 12Vdc source Gnd Max 200mA load 3 10 3 JR1 RS485 INTERFACE FOR MULTIDROP The Computer Interface JR1 located on the distribution part is an intelligent RS485 serial port that allows system information to be gained from all modules which are connected in parallel using the Multidrop connection kit For details see user manual Multidrop kit The connector JR1 is a standard RJ45 port 3 10 4 X2 Dry Port Optional Output Interfaces
44. e 2L1 2L2 2L3 neutral 2N protective earth PE connection for the bypass if used as Dual Feed input Load Out three phase 3L1 3L2 3L3 neutral 3N protective earth PE connection for the load output External Battery Plus Common N Minus protective earth PE connection for the external batteries the UPS internal batteries must be disconnected if external batteries are used Under no circumstances should external and internal batteries be connected together in parallel UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 3 5 Uninterruptible Supplies Ltd ta 3 Installation KOHLER COMPANY Input neutral grounding P Key Point Input neutral is required to operate the rectifier In TN S systems no 4 pole input switches or circuit breakers should be used During battery operation the neutral must always be grounded Figure 3 3 Input neutral grounding 3 6 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Supplies Ltd ta KOHLER COMPANY 3 Installation SINGLE INPUT FEED standard Mains 3x380 220V DUAL INPUT FEED 3x400 230V 3x415 240V Rectifier Inverter t Static Switch Static Switch EXTERNAL EXTERNAL BATTERY Output BATTERY Output CABINET SWR CABINET SNR option option SINGLE INPUT 10 3 x 20 5x2 5 5x2 5 15 3x32 5x40 5x4 0
45. e PowerWave 5000TP UPS represents a completely new generation of mid range 3 phase UPS Systems incorporating the latest technological developments in power engineering It is an advanced double conversion UPS VFI Voltage and Frequency Independent topology that responds fully to both highest availability and environmentally friendly requirements compliant with IEC 62040 3 VFI SS 111 standards High reliability upgrade ability low operating costs and excellent electrical performance are only some of the highlights of this innovative UPS solution Uninterruptible Power Supplies Ltd specialises in the design building installation and maintenance of Uninterruptible Power Systems This compact and powerful UPS is just one example of our wide range of state of the art power protection devices and will provide your critical equipment with a steady and reliable power supply for many years The criteria and methods which are used in the manufacture and maintenance of Uninterruptible Power Supply systems are certified to International Standard ISO 9001 EN 29001 and ISO 14001 A full UPS Specification is given in Chapter 8 this manual PowerWave 5000TP Model Range The PowerWave 5000TP UPS range covers 10 15 20 25 30 40 and 50kVA models in three different sized cabinets that can be employed in a Single or Multi Module configuration Cabinet A Cabinet B Cabinet C 10kVA 15kVA 20kVA 10kVA 15kVA 20kVA 25kVA 25kVA 30kVA 40kVA 50kVA
46. e load to the Maintenance Bypass supply and then shut down and isolate the UPS Module s Prior to commencing this procedure check and confirm the following UPS system status on all cabinets in a multi module system The mimic panel LED indications should be as per the following table on all cabinets in a multi module system HY PASS LED Colour LOAD LINE 1 Green LINE 1 INVERTER LINE 2 Green BY PASS OFF imd HATTERV INVERTER Green L BATTERY Green T The LCD panel should display LOAD PROTECTED If anything other than LOAD PROTECTED is displayed then press the RESET button and if LOAD PROTECTED is still not displayed there is a problem with the UPS seek assistance Transferring the UPS to Bypass mode 1 Onany one of the UPS module s mimic panel press the ENTER key once to access the menu system 2 Using the UP DOWN keys move the cursor so that it is adjacent to COMMANDS and then press the ENTER key 3 Using the UP DOWN keys move the cursor so that it is adjacent to LOAD TO BYPASS and then press the ENTER key a The UPS system will transfer the load to static bypass 4 Onall modules in a multi module system check and confirm that a The INVERTER LED has extinguished b The BYPASS LED is green c TheLCD displays LOAD NOT PROTECTED 4 10 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Supplies Ltd ta KOHLER COMPANY
47. ed by suitably qualified and trained personnel who are aware of the potential shock hazards WARNING Do not attempt to install this UPS system until you are satisfied that ALL the safety instructions and hazard warnings contained in this manual are read and fully understood WARNING High leakage current Ensure that the UPS has been correctly earthed before you connect the mains power supply WARNING This UPS must not be started up or put into use without having first been commissioned by a fully trained engineer authorised by the manufacturer WARNING All servicing must be performed by qualified personnel Do not attempt to service the UPS yourself You run risk of exposure to dangerous voltages by opening or removing the UPS covers Uninterruptible Power Supplies Ltd will assume no responsibility nor liability due to incorrect operation or manipulation of the UPS WARNING The PowerWave 5000TP is a Class A UPS product according to BS EN 62040 2 2006 In a domestic environment the UPS may cause radio interference In such an environment the user may be required to undertake additional measures gt PPPPRPP UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 1 1 Uninterruptible Supplies Ltd ta 1 Safety KOHLER COMPANY 1 2 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Description 2 1 2 2 Reliability and Quality Standards Congratulations on your purchase of the PowerWave 5000TP UPS Th
48. entre for assistance The input power to UPS is too low too high or missing If site power appears to be OK check the input circuit breakers etc supplying the UPS Check all output connections and repair as required Identify which piece of equipment is causing the overload and remove it from the UPS Do not connect laser printers photocopiers electric heaters kettles etc to the UPS Check the ambient temperature of the UPS is less than 30 C If the ambient temperature is normal call the authorised service centre for assistance Call the authorised service centre for assistance Call the authorised service centre for assistance The frequency of the input voltage to the UPS is outside operational limits and the UPS static bypass has been temporarily disabled Check that generator is connected Shutdown load connected to UPS before the UPS switches itself off to protect its batteries This alarm is only displayed if the UPS is on Maintenance Bypass 6 3 Contacting Service Uninterruptible Power Supplies Limited has a service department dedicated to providing routine maintenance and emergency service cover for your UPS If you have any queries regarding your UPS please contact us Uninterruptible Power Supplies Ltd Woodgate Bartley Wood Business Park Hook Hampshire RG27 9XA Tel 01256 386700 0800 731 3269 24 Hr Fax 01256 386701 Email service upspower co uk We recommend that your UP
49. er Manual UK Dated 12 02 15 3 3 Uninterruptible Supplies Ltd ta 3 Installation KOHLER COMPANY BATTERY CABINET option Front Access Space Although the diagram shows 200mm is required at the rear of the cabinet A and B cabinets should be cabled such that the cabinet can be pulled forward to give access to the rear connections Figure 3 2 UPS Space Recommendations Heat Dissipation with 100 Non linear Load per range EN 62040 3 Heat Dissipation with 100 Non linear Load per range EN 62040 3 Airflow 25 C 30 C with 100 Non linear Load per range EN 62040 3 Heat Dissipation without load Dimensions WxHxD mm 345x720x710 345x1045x710 440x1420x910 480x1420x940 Maintenance Service Accessibility Top rear front left and right side Top front left and right side Positioning Min 200mm rear space required for ventilation Input and Output Power Cabling From the bottom at the rear From the bottom at the front 3 4 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 3 Installation 3 5 UPS Power Cabling 3 5 1 General requirements preparation and planning It is the customer s responsibility to provide all external fuses isolators and cables used to connect the UPS input and output power supplies The information in this section should help in the planning a
50. g costs due to the resulting lack of reactive power consumption This together with the accompanying low harmonic currents provide the following benefits No additional losses in wires and cables No extra heating of transformers and generators Noover sizing of generators No false circuit breaker tripping and malfunction Noerratic operation of computers telecommunication monitors electronic test equipment etc Noresonance with power factor correction capacitors 2 3 2 Flexible battery management This equipment employs a flexible battery management which avoids premature deterioration of battery life by advanced management of battery charging and preventive failure diagnostics The major benefits are AC ripple free battery charging due to a dc dc charger separated from the rectifier and inverter Wide range of number of battery blocks 22 50 blocks of 12V depending on autonomy times UPS s wide input voltage operating window extends the battery life due to fewer discharge cycles Battery discharge protection caused by load jumps Proactive battery protection from false manipulations and inadequate charging voltages Proactive battery failure detection thanks to Advanced Battery Diagnosis ABD Algorithm User selectable battery tests Optional temperature compensated charging to enhance battery life 2 3 3 Decentralized Parallel Architecture DPA The PowerWave 5000TP system features DPA par
51. g point must be able to safely take the weight of the UPS and battery equipment plus fork lift during transit The floor material where the UPS is to be located should be non flammable 3 The UPS cabinet requires space to bottom front and back to enable cooling airflow Allow a minimum of 200mm clearance at the back of the cabinet Suitable ventilation airflow not exceeding 40 C must be provided See Figure 3 2 4 All parts of the UPS requiring access for maintenance servicing and user operation are accessible from the front and rear Reserve a minimum of 900mm space at the front of the UPS cabinet 5 Anambient temperature of 20 C is recommended to achieve a long battery life 6 Avoid high ambient temperature moisture and humidity In summary The UPS should be located where a Humidity 90 non condensing and temperature 15 C 25 C are within prescribed limits b Fire protection standards are respected c Cabling can be performed easily d Aminimum 900mm front accessibility is available for service or periodic maintenance e Requested air cooling flow is available f The air conditioning system can provide a sufficient amount of air cooling to keep the room at or below the maximum desired temperature g No dust or corrosive explosive gases are present h The location is vibration free i If the UPS is to be installed in bayed enclosures partition walls have to be installed UPS470 02 03 PW5000TP Us
52. he module s output from the parallel bus and therefore from the load and there is no power being provided by the inverter IA2 Switch EFFECT CLOSED ON Normal operation Load power is being supplied by the UPS OPEN OFF UPS module is isolated from the Parallel Load Bus for maintenance or module replacement UPS Module is not supplying load power Note In a redundant module system one or more module s is permitted to be taken off line without affecting the remaining on line modules If the number of off line modules exceeds the system redundancy the load is transferred to bypass ON OFF Start up and shutdown buttons The ON OFF buttons on the Operator Control Panel are used to Start and Stop the UPS module Once again when the module is part of a redundant module system stopping one module using these buttons will shut down the affected module only and will not cause the remaining modules to shutdown or necessarily transfer the load to bypass unless the number of shut down modules exceeds the system redundancy Load transfer commands The load is normally transferred between the inverter and bypass supply via the control panel commands menu In a parallel system if you activate the LOAD TO BYPASS command on any module then all the modules will simultaneously transfer the load to their bypass supply Conversely when operating ON BYPASS if you perform the command LOAD TO INVERTER on any module a the UPS modules will simultane
53. in terminal block See Figures 3 6 3 7 Ensure correct clockwise phase rotation AN CAUTION The input Neutral cable must ALWAYS be connected 3 Connect the UPS bypass supply cables to terminals 2L1 2L2 2L3 and 2N on the UPS main terminal block See Figures 3 6 3 7 Ensure correct clockwise phase rotation A CAUTION The bypass Neutral cable must ALWAYS be connected Secure the cables to the fixing rail located below the connection terminals 5 10kVA 25kVA Models only Ensure the bypass cables are connected to the correct terminals on the Filter Board see Figure 3 6 These will be reconfigured by the commissioning engineer if necessary 6 25kVA 50kVA C cabinet models only Ensure the single input feed links are removed between the input and bypass supply terminal see Figure 3 7 Leave the neutral N link in place 3 7 Connecting the UPS output WARNING Opening or removing the UPS covers will create the risk of exposure to dangerous voltages if power is connected to the UPS 3 7 1 Safety notes Please ensure you read and understand the following safety notes before you begin the UPS electrical installation 1 All operations detailed in this section must be performed by an authorised electrician or qualified personnel 2 Once the electrical installation is completed the initial UPS start up must be performed by qualified personnel authorised by the manufacturer Do not operate the UPS if there is wate
54. l UPS power flow and change colour between Green and Red and OFF to indicate the UPS operating conditions LINE 1 rectifier and LINE 2 bypass indicate the availability status of the mains power supply INVERTER and BYPASS if green indicate which of the two sources is supplying the critical load power The BATTERY LED indicator flashes when the battery is supplying the load e g following a mains failure The ALARM LED is a visual indication of any internal or external alarm condition When activated it is accompanied by an audible alarm LED Indication summary Indicator Status GREEN Indicator Interpretation Mains available RED Mains not available LINE 2 GREEN Mains bypass OK RED Mains bypass not OK or not present ALARM OFF No alarm condition Flashing RED buzzer Alarm condition RED Alarm condition has been reset INVERTER GREEN Load on inverter RED Inverter fault load not transferable to inverter OFF Inverter not operating BY PASS GREEN Load on bypass OFF Bypass not operating BATTERY GREEN Battery OK RED Battery fault or discharged Flashing GREEN On Battery 4 2 3 Operator keys The operator keys allow the user to Make settings and adjustments via the menu driven LCD display Start up and shut down the UPS and transfer the load between inverter and bypass Monitor and display the UPS operating voltages currents frequencies and other values on the LCD display Key function summ
55. le A Power Supplies Ltd field service engineer must be considered an electrical hazard and Uninterruptible Power Supplies Ltd accepts no responsibility for its safe operation or the safety of any personnel Additionally the manufacturer s warranty is immediately invalidated if the UPS is put into use before it has been correctly commissioned 4 2 Control Panel The user friendly control panel is composed of three parts Power Management Display PMD Mimic LED Indicators Operating keys Mimic LED Indicators Operating Keys Power Management Display PMD Uninterruptible PowerWAVE 5000 TP Supplies Ltd EX A KOHLER oov e BATTERY Figure 4 1 Control Panel 4 2 1 Power Management Display PMD The 2 x 20 character LCD Power Management Display simplifies communication with the UPS and also provides UPS monitoring information See paragraph 4 3 The menu driven LCD enables the access to The Event register Monitoring the input and output voltage current frequency amp power Monitoring battery run time Perform commands such as UPS start up and shut down Load transfer from INVERTER to BYPASS and vice versa UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Power Supplies Ltd 4 Operation KOHLER COMPANY Diagnostic service mode only Adjustments and testing service mode only 4 2 2 Mimic LED indicators The mimic diagram indicates the status of the genera
56. llel Architecture DPA 2 4 Warranty 2 5 Extended Warranty 2 6 Additional Service Maintenance Support 3 Installation 3 1 Introduction 3 2 Receipt of the UPS 3 2 1 Site transportation 3 2 2 Unpacking the UPS 3 2 3 Batteries 3 3 Storage 3 3 1 UPS storage 3 3 2 Battery 3 4 Positioning 3 4 4 Planning the installation 3 5 UPS Power Cabling 3 5 1 General requirements preparation and planning 3 6 Connecting the UPS input supply 3 6 1 Safety notes 3 6 2 Preparation for the input cabling 3 6 3 Connecting the UPS input power cables 3 7 Connecting the UPS output 3 7 1 Safety notes 3 7 2 Preparation for the output cabling 3 7 3 Connecting the UPS output cables 3 8 Battery connections 3 8 1 Remote battery enclosures 3 8 2 Connecting the external battery enclosure 3 9 Multi module control cabling and configuration 3 9 1 Connecting the parallel communication cables Bus lines 3 9 2 Module configuration DIP Switch selection 3 10 Module interfacing facilities 3 10 1 JD1 Smart Port Serial RS 232 and USB Port 1 1 1 1 2 1 2 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 2 3 3 1 3 1 3 1 3 2 3 2 3 3 3 3 3 3 3 3 3 5 3 13 3 13 3 13 3 13 3 14 3 14 3 14 3 15 3 19 3 19 3 19 3 21 3 21 3 22 3 23 3 24 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Power Supplies Ltd A KOHLER COMPANY 3 10 2 X1 Dry Port volt free contacts 3 10 3 JR1 RS485 INTERFACE FOR MULTIDROP 3 25 3 25 3 10 4 X2
57. lved and the heavy weight The packing container protects the UPS from mechanical and environmental damage This protection is further increased by wrapping the PowerWave 5000TP UPS with a plastic sheet Upon receiving the UPS carefully examine the packing container and the UPS for any sign of physical damage The outside Tip amp Tel FRAGILE and ARROW indicator should be intact if the equipment has been transported in an upright position In case of rupture or if they are suspect inform the carrier and Uninterruptible Power Supplies Ltd immediately Other claims for shipping damage must also be filed immediately and the carrier must be informed within 7 days of receipt of the equipment Packing materials should be stored for further investigation i CAUTION Visible transport damages must be notified to the carrier immediately after receipt Ensure that the received UPS corresponds to the description indicated in the delivery note 3 2 1 Site transportation If you transport the UPS equipment after it has been off loaded for example for storage or moving to a different installation location please observe the following precautions CAUTION Potential dangers Do not tilt the UPS or Battery Cabinet by more than 10 as it might damage the equipment If the equipment has been tilted do not connect it to the mains electricity supply The weight of the UPS system could cause serious injuries to personnel or other equi
58. n 3 10 Module interfacing facilities Each UPS is provided with communication port and a communication card which provides system information Smart Port RS232 Sub D9 female interface UPS system to computer Customer input interface Phoenix terminals RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets PC Interface for remote signalling and automatic computer shutdown Customer output interface on Phoenix terminals Potential free contacts Common Alarm Load On Bypass Battery Low Load on Inverter Mains Failure Slot for optional SNMP card ONLY For monitoring and integration in network management UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 3 23 Uninterruptible Supplies Ltd ta 3 Installation KOHLER COMPANY 3 10 1 JD1 Smart Port Serial RS 232 and USB Port The SMART PORT is an intelligent RS 232 serial port that allows the UPS to be connected to a computer The connector is a standard D Type 9 pin female and the USB is a standard USB port When installed the optional SMART PORT software WAVEMON allows the computer to monitor the mains voltage and the UPS status continuously and display a message in the event of any UPS system changes Figure 3 15 and show the connection to a PC from the UPS for PC s with a 9 pin serial port and 25 pin serial port respectively Interface Cable Interface Cable UPS end Computer end 9 Pin D Type 9 Pin D Typ
59. nd preparation of the UPS power cabling The UPS input supply and bypass supply should be connected to the utility mains through a LV Distribution board and protected by a circuit breaker or fuse This provides overload protection and also a means of isolating the UPS from the mains supply when required Similarly the UPS output supply should be connected to the load equipment via a suitably fused output distribution panel The UPS can be wired with a single feed input standard whereby the UPS input supply is internally connected to the UPS bypass circuit or it can be wired with a dual feed input where the UPS bypass circuit is connected to a dedicated bypass supply See Figure 3 4 Figure 3 4 identifies the UPS input output cabling requirements and provides information regarding the necessary fuse and cable ratings and cable sizing be rated and installed in accordance with the prescribed IEC standards or local regulation e g P Key Point This information is given for guidance only All fuses isolators and power cables must BS7671 2008 Figures 3 6 3 7 show details of the power terminal connections within the UPS including connection sizes and recommended tightening torque This illustration shows that the UPS unit requires the following power cables Rectifier In three phase 1L1 1L2 1L3 neutral 1N protective earth PE connection for the rectifier input Bypass In Dual feed system only three phas
60. nets 3 9 1 Connecting the parallel communication cables Bus lines In order to facilitate various parallel UPS control functions and operations such as load sharing frequency synchronisation and load transfer the paralleled UPS modules communicate with each other continuously by means of a communication Bus line which takes the form of a signal cable connected between the modules The communication bus cables are daisy chained between each module as shown below in figure 3 14 Once the cables are fitted each module must be configured according to its position in the parallel system Note This will be carried out by the commissioning engineer 1 Connect the parallel control Bus lines as follows 2 Fit the Parallel Adaptor PCB NW4019 to connector JD8 on all UPS Cabinets see Figure 3 10 3 12 3 Set DIP Switch SW2 2 on each Parallel Adaptor according to the UPS cabinet s position in the parallel configuration See Figure 3 14 4 Connect a Bus cable between PORT JD6 of UPS Cabinet 1 Parallel Adaptor and PORT JD5 of UPS Cabinet 2 Parallel Adaptor 5 Connect a Bus cable between PORT JD6 of UPS Cabinet 2 Parallel Adaptor and PORT JD5 of UPS Cabinet 3 Parallel Adaptor 6 Continue with the above until a Bus cable is connected to all modules UPS Cabinet 1 UPS Cabinet 2 UPS Cabinet 3 Parallel Adaptor Parallel Adaptor Parallel Adaptor Master Slave Master Slave Master Slave Master Siave SW2 2 Output Input SW2 2
61. nets at the rear side of the cabinet and roll the UPS down the ramp 6 Retain the packaging materials for future shipment of the UPS 7 Examine the UPS for any sign Figure 3 1 Unpacking cabinets A amp B of damage and notify your carrier or supplier immediately if damage is apparent Checking the nameplate Before proceeding check that the technical specifications on the nameplate situated on the rear of the UPS or behind the front internal door corresponds to the purchased material mentioned in the goods delivery note 3 2 3 Batteries The batteries connected to the UPS are usually of a sealed maintenance free design The batteries can be mounted either within the UPS in an external battery cabinet or on a bespoke battery rack depending on the required autonomy time and paralleling arrangement For optimum reliability a separate battery string should be connected to each individual UPS The batteries are usually shipped separately and fitted by a manufacturer approved engineer when the UPS is commissioned If the UPS is delivered without batteries Uninterruptible Power Supplies Ltd is not responsible for any damage or malfunctioning caused to the UPS by the incorrect supply storage installation or connection of batteries by third parties UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Power Supplies Ltd A KOHLER COMPANY 3 Installation 3 3 Storage 3 3 1 UPS storage If you plan
62. nnections will require reconfiguring This must be carried out by the commissioning engineer Note The DC and Battery fuses and cabling are bespoke to the installation UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 3 19 3 Installation Uninterruptible Supplies Ltd ta KOHLER COMPANY Batt Cabinet A Location Batt Location Cabinet B Batt Location Cabinet A Maximum of 48 x 7 9Ah blocks Batt Location Cabinet B Maximum of 96 2x48 x 7 9Ah blocks Cabinet C Cabinet C Contains a number of battery shelves that can be adjusted removed to cater for different sized battery blocks For example e 48 x 28Ah blocks e 96 x 9Ah blocks e 144 x 9Ah blocks Note All installations must use an even number of battery blocks Batt Location Note To remove the front cover to gain access to the switches firmly pull the 2 handles away from the front of the UPS The cover is held in place by 4 pin clips Figure 3 13 Internal battery locations 3 20 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 3 Installation 3 9 Multi module control cabling and configuration WARNING When cabling the UPS cabinets check with a voltmeter to confirm that each module power terminals are completely voltage free Check that the Maintenance Bypasses isolator IA1 Parallel Isolator IA2 and Bypass Line isolator FA2 are open OFF on all cabi
63. nstallation ensure that the connections are performed under the following conditions a No input mains voltage is present b Allloads are shut down and isolated c The UPS is shut down and voltage free d The UPS Maintenance Bypass Isolator IA1 is OFF OPEN e The UPS Parallel Isolator IA2 is OFF OPEN 2 Gain internal access to the UPS and remove the UPS terminal cover 3 Connect the protective earth cable from the Load Distribution Board to the protective earth PE busbar in the UPS located adjacent to the power terminals as shown in Figures 3 10 3 11 3 12 4 Connect the UPS output supply cables to terminals 3L1 3L2 3L3 and 3N on the UPS main terminal block See Figures 3 6 3 7 Ensure correct clockwise phase rotation A CAUTION The output Neutral cable must ALWAYS be connected 5 Secure the cables to the fixing rail located below the UPS connection terminals 6 Ensure the output cables are connected to the correct power terminals on the load distribution panel UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 3 1 5 Uninterruptible Supplies Ltd ta 3 Installation KOHLER COMPANY Slot 1 Option USB PC Interface Customer interface on Phoenix Terminals X2 Potential free contacts Slot 2 Option SNMP Slot for optional SNMP card ONLY Slot for optional Modem Ethernet card ONLY fa YD1 RS232 Interface UPS to computer several
64. operate the UPS if there is water or moisture present 4 When carrying out any work on the UPS input power cables you must ensure that the UPS supplies are isolated at the supply distribution panel and where possible locked out Warning notices should be posted where applicable to prevent inadvertent operation of the input supply isolators 3 6 2 Preparation for the input cabling Before you start connecting the UPS input cables Ensure that the provided fuses and cables satisfy the ratings shown in Figures 3 4 and 3 6 3 7 and are in accordance with the prescribed IEC Standards or local regulations e g BS7671 2008 Do not commence this procedure until the UPS is properly installed at its intended location 3 6 3 Connecting the UPS input power cables 1 To protect personnel during the UPS installation ensure that the connections are performed under the following conditions a No mains voltage is present b Loads are shut down and disconnected c The UPS is shut down and voltage free d The UPS Maintenance Bypass Isolator IA1 is OFF e The UPS Output Parallel Isolator IA2 is OFF 2 Gain access to the UPS power terminals Connect the earth cable from the LV Distribution Board to the protective earth PE busbar in the UPS located adjacent to the power terminals as shown in Figures 3 10 3 11 3 12 4 The PowerWave 5000TP input supply can be wired for single feed standard or dual feed operation Connect the input power c
65. or for 10 100 Base T auto switchable Serial Port for configuration COM2 or optional ModBus interface Error Link LED for UPS status Aux Port DIP Switch Serial Port to the UPS COM1 DC Supply 9 VDC or 9 36 VDC supply depending on model from a UPS backed socket Internal SNMP Adapter The Internal SNMP Card can be inserted into an appropriate extension slot of the PMC This adapter communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP management software The SNMP adaptor is used to monitor any device in the network and can be used utilising the RCCMD send function for an automatic network wide shut down or informing connected users The shut down procedure can be initiated from the remaining time downtime or as countdown timer from the beginning of the alarm A shut down is therefore possible without extra input from the operator but fully software controlled For detailed information please refer to the Software Manual provided with the WAVEMON CD ROM This adaptor communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP management software Uninterruptible Supplies Ltd ta KOHLER COMPANY RCCMD Remote Console Command module for a multi server shutdown The RCCMD modules are independent programs that may be activated on the computer that is running UPSMAN This makes a
66. otline on 0800 731 3269 for further details 2 6 Additional Service Maintenance Support In addition to providing support for the PowerWave 5000TP UPS Uninterruptible Power Supplies Ltd are able to provide maintenance and support on a wide range of different UPS products If you are interested in an extended warranty for your PowerWave 5000TP UPS or any other UPS you may have please complete the enquiry form shown opposite and return or FAX to Uninterruptible Power Supplies Ltd Woodgate Bartley Wood Business Park Hook Hampshire RG27 9XA Tel 01256 386700 0800 731 3269 24 Hr Fax 01256 386701 Email service upspower co uk UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 2 3 Uninterruptible Power Supplies Ltd 2 Description A KOHLER COMPANY Fax to 01256 386701 www upspower co uk Uninterruptible Power Supplies Ltd Woodgate Bartley Wood Business Park Hook Hampshire RG27 9XA Tel 01256 386700 Names O O O aa a aa aaea o aaa EEE EE EA EE EE EEE A P REAR AREER Job Title p rae orei Ier tec cese RE EENE beet cds Company appin earo a a e S AddIess odrade a eio nemi eae aere raada ei etd a Post Code unosi rai tak PARERE ba BEA ABXERERER DA FERAE P PRERYR PERI RETE EEEP EE SpA AKI M Zee EM uL cT I E mail hunieiannoietisiisietis ter bevs ta EL PRU rRe Pa ERE ERAI a Eua FEYR REEL EE EE o E Please contact me to discuss C Extended Warranty options for my PowerWave 5000TP
67. ously transfer the load to their inverters provided a sufficient number of modules are operating to satisfy the system redundancy requirements UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 4 9 Uninterruptible Power Supplies Ltd 4 Operation KOHLER COMPANY 4 5 Operating Instructions Under normal operating conditions all the UPS modules in a multi module system are running and operating in the On Line On Inverter mode The following procedures are provided in this section How to transfer the load to the Maintenance Bypass and shut down the UPS system for maintenance purposes See paragraph 4 5 1 How to start up the UPS system and transfer the load from the Maintenance Bypass to the inverters On Line mode See paragraph 4 5 2 How to shut down the entire UPS system See paragraph 4 5 3 How to stop and start one module in a redundant multi module system See paragraph 4 5 4 4 5 1 Transfer to Maintenance Bypass Mode If needed to perform service or maintenance it is possible to transfer the load to Maintenance Bypass Mode and power down the UPS module s whilst leaving the load connected to the raw bypass mains supply WARNING Before you close the Maintenance Bypass isolator ensure that the UPS is operating in the Bypass Mode All the operations in this section must be performed by authorised and trained personnel This procedure describes the sequence of operations to transfer th
68. p Le a2 99 B gt 3 0 a 9365 o9 cs 0 D o c og 0 N Aat HT NN Uninterruptible Powerm Supplies Ltd A KOHLER COMPANY Document Control ISSUE DATE REVISION SUMMARY 470 02 00 06 08 14 Manual revised and issued as 470 02 00 470 02 02 01 12 14 Block diagram errors corrected 470 02 03 12 02 15 Output current ratings corrected in specification UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Power Supplies Ltd A KOHLER COMPANY Uninterruptible Power Supplies Ltd has taken every precaution to produce an accurate complete and easy to understand manual and will therefore assume no responsibility nor liability for direct indirect or accidental personal or material damage due to any misinterpretation of or accidental mistakes in this manual 2015 Uninterruptible Power Supplies Ltd This manual may not be copied nor reproduced without written permission of Uninterruptible Power Supplies Ltd UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Table of Contents 1 Safety 1 1 Description of symbols used in this manual 1 2 User precautions 2 Description 2 1 Reliability and Quality Standards 2 2 PowerWave 5000TP Model Range 2 2 4 Single Multi cabinet configurations 2 3 Advanced Design Features 2 3 1 Input booster technology 2 3 2 Flexible battery management 2 3 3 Decentralized Para
69. pment in the surrounding area CAUTION Storage The UPS should be stored in the original packing and shipping carton The recommended storing temperature for the UPS system and batteries is between 45 C and 40 C The UPS system and the battery sets must be protected from humidity 90 RH non condensing UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 3 1 3 Installation Uninterruptible Supplies Ltd ta KOHLER COMPANY 3 2 2 Unpacking the UPS may tip during transportation causing serious injury if the unpacking instructions are not WARNING The UPS system the battery cabinet option and the batteries are heavy and A followed closely The cabinets are attached to a shipping pallet wrapped in polythene and protected by a sturdy cardboard covering CAUTION Before you finally unpack the equipment remove any additional external shipping packaging and visually check that the Tip amp Tel indicator FRAGILE and ARROW on the packing container is intact 1 Ensure that the floor surface is level and suitable for wheeling and taking the heavy weight 2 Remove cardboard packing container by pulling it upwards The packaging will contain a wooden ramp 3 i jut 4 P AT E IM HE 3 Remove the protective plastic cover and any other packing around the UPS 4 Remove the fixings securing the UPS to the pallet 5 Position the enclosed ramp A amp B cabi
70. r or moisture present 4 When carrying out any work on the UPS output power cables you must ensure that the UPS output is isolated at the load supply distribution panel and where possible locked out Warning notices should be posted where applicable to prevent inadvertent operation of the output supply isolators 3 7 2 Preparation for the output cabling Circuit breakers or equivalent protection must be fitted between the UPS output and load equipment to provide additional protection to the UPS in the event of an overload or short circuit and also provide a means of isolating individual loads if required Before you start connecting the UPS output cables to the load distribution panel Ensure that the potential maximum load does not exceed the UPS model output power rating OUTPUT POWER on the nameplate 3 14 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Power Supplies Ltd A KOHLER COMPANY 3 Installation Ensure the output circuit breakers are correctly sized with respect to the load and cable rating The maximum total load rating and maximum load rating of the individual load sockets should be indicated on the output distribution board The circuit breakers must comply with the prescribed IEC Standards e g BS7671 2008 It is recommended that a separate output distribution board is provided for the load 3 7 3 Connecting the UPS output cables 1 To protect personnel during the UPS i
71. s offered by Uninterruptible Power Supplies Ltd For further details on Extended Warranty Agreements see Section 2 of this manual UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Supplies Ltd ta 5 Maintenance KOHLER COMPANY 5 5 Battery Testing The battery test takes approximately 3 minutes and should be performed only if There are no alarm conditions The battery is fully charged The battery test procedure can be performed from the UPS front panel and can be carried out independently of the operating mode Off line or On line and whether or not the load is connected 5 2 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Troubleshooting 6 1 Alarms In the event of an alarm condition the red ALARM LED indicator will illuminate on the operator control panel and the audible alarm will sound In this case proceed as follows 1 Silence the audible alarm by pressing the RESET button 2 ldentify the cause of the alarm condition by viewing the events register in the main menu See paragraph 4 3 3 3 In case of doubt please contact Uninterruptible Power Supplies Ltd on 0800 731 3269 Fault identification and rectification information is given on the following pages 6 2 Menu Commands Event Log Measurements A detailed description of the Menu Commands Event Log and Measurements that can be operated and displayed on the LCD can be found in Section 4 6 2 1 Event Log S
72. s together with setting up UPS Rated Power e Module configuration S P01 PO2 Single standard or Dual input feed Frequency converter 50 60Hz and 60 50Hz Synchronisation window 2 496 4 6 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Power Supplies Ltd A KOHLER COMPANY 4 Operation 4 4 Operating Modes 4 4 1 On Line Inverter mode BY PASS LED Colour LINE 1 Green LINE 1 INVERTER LINE 2 Green NN mE e BY PASS OFF BATERY INVERTER Green L BATTERY Green T Figure 4 2 On Line Mode When the UPS is operating in the On Line mode the load is supplied through the LINE 1 RECTIFIER and INVERTER This mode provides the highest degree of protection especially in the event of a mains disturbance or failure and is always recommended if the critical loads computer systems will not tolerate any even very brief interruption of the supply In the unlikely event of an inverter fault or overload condition the UPS will transfer the load automatically and without interruption to the static bypass supply transfer time 0 4 4 2 Bypass Line Interactive mode BY PASS 7 LED Colour LOAD LINE 1 Green INVERTER LINE 2 Green BY PASS Green EHE BATTERY INVERTER OFF BATTERY Green Figure 4 3 Line Interactive Bypass Mode In the Bypass Line Interactive mode the load is supplied from the bypass mains LINE 2 and the s
73. t with standard packaging kg 5 Colour Graphite grey RAL 7024 Cabinet C WITHOUT BATTERY ENCLOSURE mm 440 x 1420 x 910 Dimensions WxHxD Weight without battery kg 9Ah 28Ah 9Ah 28Ah 9Ah 28Ah 9Ah 28Ah 151 135 160 145 165 150 170 155 Weight with 144x7 9Ah battery kg 540 550 555 560 Weight with 48x28Ah battery kg 605 615 620 625 Weight with standard packaging kg 5 Colour Graphite grey RAL 7024 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 8 Specifications Uninterruptible Supplies Ltd ta KOHLER COMPANY 8 2 Input Characteristics Nominal Input Voltage Input Voltage Tolerance ref to 3x400 230V for Loads in 96 Input Frequency Inrush Current Input Power Factor Input Distortion THDi Max Input Power with rated output power and charged kw 96 14 4 19 1 23 9 28 7 38 3 47 battery output pf 0 9 Max Input Current with rated output power and charged A 13 9 20 8 27 8 34 7 41 6 55 5 69 battery output pf 0 9 Max Input Power with rated output power and discharged kW 10 5 157 21 26 2 31 4 419 52 battery output pf 0 9 Max Input Current with rated output power and A 152 22 8 30 4 37 9 45 5 60 7 75 9 discharged battery output pf 0 9 V 3x380 220V N 3x400V 230V N 3x415 240V N V 23 15 3x308 177 V to 3x460 264 V for lt 100 load 30 15 3x280 161 V to 3x460 264 V for lt 80 load
74. t will interrupt the load power supply 4 3 Description of the LCD display 4 3 1 Status screens DESCRIPTION LCD DISPLAY 1 Load is protected by UPS power supplied by inverter normal operation LOAD Fed FROTECTED 2 Load is not protected by UPS power supplied by mains power load on LOAD Fed bypass HOT PROTECTED 3 Load supply interrupted UPS has been switched off by ON OFF LOAD OFF Ped buttons SUPPLY FAILURE 4 The UPS module is not supplying load LOAD DISCOMMEC TED Fed The output switch is open PARALLEL SH ITCH OFEM On the right hand side of the LCD there is a 3 digit indicator which shows a module s position in a multi module system The maximum number of modules that can be used in a parallel system is 20 Stands for Single Module The system consists only of one module Fei Stands for Parallel Cabinet in a multi module system and 01 stands for the first cabinet MASTER in the multi module system Fez Stands for Parallel Cabinet in a multi module system and 02 stands for the second Cabinet SLAVE in the multi module system the number can range from 02 to 20 depending on the module s position in the parallel system Note The definition of the cabinet position is set by the commissioning engineer Definition of the module position in a Single Multi module chain The position of a module in a multi module configuration is set by DIP Switch SW1 9 see paragraph 3 9 2 on page 3 22 First First UPS mod
75. tatic BYPASS In the event of a mains failure the load is automatically transferred to the inverter within 3 to 5 msec this is valid for single and parallel module systems The battery charger remains active in this mode Although this mode of operation offers greater efficiency than the On Line mode it is recommended only if the loads can tolerate interruptions of 3 to 5 ms which is the transfer time taken to change from Bypass mode to On Line mode A WARNING The On Line mode must always be used to provide maximum load protection UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 4 7 Uninterruptible Powerm Supplies Ltd 4 Operation A KOHLER COMPANY 4 4 3 Maintenance Bypass Mode Maintenance bypass operation in a single module and 1 1 redundant system MAINTENANCE Figure 4 4 Maintenance Bypass Mode Each module is fitted with a Maintenance Bypass switch IA1 which when closed connects the UPS module output terminals directly to the UPS bypass mains supply In a single module or 1 1 redundant installation this facility enables a UPS module to be shut down for maintenance or repair whilst maintaining the load on the raw unprotected maintenance bypass supply Note When switching to this mode BOTH the UPS modules in a 1 1 redundant system must first be selected to the Bypass mode The Maintenance Bypass mode is effected by means of the IA1 BYPASS SWITCH ON Maintenance Byp
76. the state shown above before continuing with this procedure Transferring to the UPS from the Maintenance Bypass Note The following instructions are for a single module or 1 1 redundant system only In a multi module parallel system open the external maintenance bypass circuit breaker in accordance with local instructions see paragraph 4 4 3 on page 4 8 6 Ensure that the BYPASS LED is green on all modules 7 Open the Maintenance Bypass switch IA1 on all modules a TheLCD panels will display MANUAL BYPASS OPEN b The INVERTER LED will be extinguished c An audible alarm will sound LINE 2 BY PASS oe GE ss 2 LED Colour l LOAD LINE 1 Green LINE 1 INVERTER LINE 2 Green BY PASS Green BATTERY INVERTER off BATTERY Green 8 Press the RESET button to cancel the audible alarm on all modules a The LCD display s will now indicate LOAD NOT PROTECTED Transferring the load to the inverter 9 Onthe Control Panel of any one module in a multi module system a Press the UP key once to access the menu system b Use the UP DOWN keys to move the cursor so that it is adjacent to COMMANDS and then press the ENTER key c Use the UP DOWN keys move the cursor so that it is adjacent to LOAD TO INVERTER and then press the ENTER key 10 The UPS system will transfer the load to Inverter on all modules in a multi module system a The LCD display s will now indicate LOA
77. the unit should be cabled such that it can be pulled forward to allow 600mm rear clearance for service maintenance Accessibility Operator 10KVA 25kVA in type A or B cabinets require front rear access 25kVA 40kVA in type C cabinets require front access only Input and Output Power Cabling 10kVA 25kVA in type A or B cabinets are cabled at the rear 25kVA 40kVA in type C cabinets are cabled at the rear Efficiency AC AC up to at pf 1 0 Load 10096 7596 50 25 depending on UPS power Efficiency 95 5 95 5 95 94 5 Eco Mode efficiency at 100 load 96 98 8 6 Heat Dissipation With Non Linear Loads Heat Dissipation with 100 Non linear Load per W 600 900 1100 1400 1700 2300 2900 range EN 62040 3 Heat Dissipation with 100 Non linear Load per BTU h 2048 3072 3754 4778 5802 7850 9898 range EN 62040 3 Airflow 25 C 30 C with 100 Non linear Load per m h 150 150 150 150 570 570 570 range EN 62040 3 Heat Dissipation without load Ww 120 150 150 170 250 300 350 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 8 3 8 Specifications Uninterruptible Supplies Ltd ta KOHLER COMPANY 8 7 Standards Safety IEC EN 62040 1 1 2003 IEC EN 60950 1 2001 A11 2004 Electromagnetic Compatibility IEC EN 62040 2 2005 IEC EN61000 3 2 2000 IEC EN61000 6 2 2001 EMC Classes C2 C3 C2 domestic or industrial In 16A C3 industrial In 216A Performance IEC
78. to store the UPS prior to use it should be kept in a clean dry environment with an ambient temperature between 25 C to 70 C and relative humidity of less than 90 If the UPS is removed from the packing container you must also ensure you protect it from dust 3 3 2 Battery The storage capability of the UPS batteries depends greatly on the ambient temperature It is important not to store the UPS batteries for longer than 6 months at 20 C 3 months at 30 C or 2 months at 35 C storage temperature without recharging the battery For longer term storage the battery must be fully recharged every 6 months 20 C CAUTION Sealed batteries must never be stored in a discharged or partially discharged state Extreme temperature under charge overcharge or over discharge will destroy the batteries Key Point Note the following P Charge the battery both before and after storing Always store the batteries in a dry clean cool environment in their original packaging e Ifthe packaging is removed protect the batteries from dust and humidity 3 4 Positioning 3 4 4 Planning the installation A certain amount of pre planning will help ensure smooth trouble free equipment installation The following guidelines should be taken into account when planning a suitable UPS location and environment 1 The equipment must be installed and transported in a upright position 2 The floor at the installed location and en route from the off loadin
79. ule in the parallel configuration chain Middle UPS module in the middle of the parallel configuration chain there may be more than one middle UPS Last UPS module is last in the parallel configuration chain If a UPS is operating as a Single module then it is seen as the First and Last in an imaginary chain UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 4 3 4 Operation Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 4 3 2 Main menu screen DESCRIPTION 1 A log of the last 99 events is stored in the Power Management Display See paragraph 4 3 3 2 Allows monitoring of voltages power frequencies currents autonomy etc See paragraph 4 3 4 3 Enables the commands Load to inverter Load to bypass and battery test to be executed See paragraph 4 3 5 4 Allows the UPS personalized information such as serial number to be entered See paragraph 4 3 6 5 Allows user to set up Date Time automatic battery test etc See paragraph 4 3 7 6 Password protected area for service engineer use only See paragraph 4 3 8 4 3 3 Event log menu screen DESCRIPTION 1 Logging Control a log of the last 99 events is stored in the Power Management Display 2 Every stored event is identified with a sequential number and time stamp 3 Bypressing ENTER the code of the event will be displayed 4 3 4 Measurements menu screen DESCRIPTION 1 Battery Runtime 2 UPS Output Frequency 3
80. ws the connections for a Dual input configurations with a separate mains supply connected to the Bypass Mains terminals Note that the Dual Input configuration requires the links to be removed between in input and bypass terminals If necessary these cables will be reconfigured by the Commissioning Engineer as part of the commissioning procedure 30 50kVA 4 x 35 mm 4x 35 mm 5 x 35 mm 5 x 35 mm 35mm 3 5 Fuse and Cable recommendations to IEC 60950 1 2001 The fuse and cable rating details in the above tables are a recommendation only The UPS must be installed to prescribed IEC or local regulations e g BS7671 2008 Figure 3 7 30 50kVA Connection details 3 10 UPS470 02 03 PW5000TP User Manual UK Dated 12 02 15 Uninterruptible Supplies Ltd ta KOHLER Company 3 Installation INPUT MAINS SUPPLY Maintenance Bypass l od Switch Static Switch Switch UPS Cabinet D D D D D OUTPUT LOAD SUPPLY SINGLE INPUT FEED 10 3x20 5x2 5 5x2 5 15 3x32 5x4 0 5x4 0 20 3x40 5x6 0 5x6 0 25 3x40 5x6 0 5x6 0 30 3x63 5x10 5x10 40 3x80 5x25 5x25 50 3x80 5x25 5x25 Notes 1 Fuse and Cable recommendations to IEC 60950 1 2001 2 The fuse and cable rating details in the above tables are a recommendation only 3 The UPS must be installed to prescribed IEC or local regulations e g BS7671 2008 4 External DC Cables and Battery fuses are bespoke to the installation
81. y Characteristics Cabinet Type A B A B A B B C C C C Min Max Number of 12V Battery Blocks per string 22 50 32 50 32 50 32 50 40 50 24 50 32 50 40 50 Maximum Battery Charger Current Amps 4A 6A Battery Charging Curve Ripple free IU DIN 41773 Temperature compensation ready Standard temp sensor optional Battery Test Automatic and periodically adjustable Battery Type Maintenance free VRLA or NiCd Depending on the effective load in KW used by the system numbers shown are for 0 8 0 9 pf only 8 5 Environmental Audible Noise with 10096 5096 Load dBA 55 49 55 49 57 49 57 49 58 50 59 50 59 50 Operation temperature C 0 40 Ambient Temperature for Batteries recommended C 20 Storage Temperature C Between 25 and 70 Battery Storage Time at Ambient Temperature Max 6 months Max altitude above sea level m 1000m 3300ft without de rating De rating factor for use at altitudes above 1000m ALL MODULES sea level according IEC 62040 3 Metres above sea level m ft De Rating Factor for Power 1500 4850 0 95 2000 6600 0 91 2500 8250 0 86 3000 9900 0 82 Relative Air humidity Max 95 non condensing Positional Clearances Front A minimum of 900mm should be allowed for free passage Side 600mm left and right side access is required for service Rear A minimum of 200mm is required for cooling air circulation and
82. y system is used the UPS internal batteries must be disconnected from the system It is NOT possible to operate the internal and external batteries in parallel A range of matching battery enclosures are available designed to suit individual site requirements In each case the battery enclosure is fitted with a suitably rated fused isolator which is connected to the battery connection terminals inside the PowerWave 5000TP as shown in See Figures 3 6 3 7 Note DC fuses and cables are bespoke to the installation 3 8 2 Connecting the external battery enclosure WARNING This procedure must be carried out by or under the supervision of the system commissioning engineer To protect personnel during battery installation the connections must be made under the following conditions Mains voltage must be disconnected from the UPS Allloads must be disconnected The UPS and the external battery terminals must be voltage free 1 The UPS must be totally shut down and power free Ensure the mains and bypass supply is isolated at the UPS input distribution board Ensure that the MAINTENANCE BYPASS isolator IA1 is open OFF Ensure that the battery isolator fuses in the external battery cabinet or racks are open Connect the protective earth cable PE between the UPS and external battery cabinet Connect the corresponding N terminals between the UPS and external battery cabinet ox gr de c The UPS battery isolator FA3 F1 co

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