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1. Balatron B110 B210 User s Manual 14 Ottobre 2011 3 USE THE CONTROL PANEL FiG 7 Panel Balatron 2000 3 1 Meaning of keys at the keyboard These instructions apply to Normal Operating Mode Other function maybe activated by these keys in other operating modes see Special Functions MIQUE SS co 2c cee eneusubapaee suber eeee beet che eekweapeenos To select balancing type Dynamic Static Alu Oe aoe oe Se eee eee T EE E E ee ee EE Sr ns re ee ee eee ee ee Confirm selection SCOPES sax teehee Oe eee ee ee cee ee ee ee eet To select Operator 1 or Operator 2 FINES cee os So ie cee ee ed hee eee ee ee se eee oe ees Gee ee es To select reading scale FUNGOS 2 205 onuts eae ewes MAU E Een wha ees ER OOe eek meee as To select specific functions SIAR ISIOP o oraren arraie ee ee ee ee ee ee Starts stops wheel spinning 6 lt DIS TANCE 9 625 nedi oon 5 4 0 ndeeead bod Seu ct eteas oad ae 2a5 suse eo ad Set internal side measure ODT Se eg eo tt eee a bs eked cere ee ie Sheed creer eee eed oe Set width measure 8 lt DIAMETER Ge 5 6 4 45420554 55 nie Geass ses eee ee eee eases ses eee eos eas Set diameter measure 3 2 Meaning of Led Indicators Tee oo E eee hee eee Pb ee ee ee ee is Ps ee ee ee indicate location of weight required a ee eee ee ee eee ee ee ee ee ee oe ee eee ee eae eee eee indicate amount of weight required So Laoag orae ee oas epee we oe ee was Ae ene wo aes eee indicate the application point of weights 3 1 Fasep 200
2. Place the rod on the rim fig 30 Wait for the BEEP take over first measure Please the rod as in picture 31 Wait for the BEEP take over second measure 9 3 14 Ottobre 2011 FIG 27 FIG 28 om gt y Fic 30 Fasep 2000 srl Rev 1 2 Balatron B110 B210 User s Manual 14 Ottobre 2011 5 4 Detecting and correcting unbalance 5 4 1 After setting wheel dimensions spin the wheel till GOOD appears on the display g NOTE GOOD correct speed ACCEL accelerate speed is too low DECEL decelerate speed is too high 5 4 2 At the end of the spin stop the wheel The display will show the weight position and weight requirement to correct the wheel s umbalance 5 4 3 If unbalance shown is 0 press lt FINE gt to show residual unbalance fie ot eens eel ae S D TELCEL N A g NOTE OPT light blinking after the measurement indicates that static unbalance is exceeding more than 20grs Optimization procedure is suggested 5 5 How to apply the weight using ALU SE indicator Option Place the weight Fig 34 Turn the wheel to the position Fig 32 Fig 33 Move the rod until appears on the display picture on the left Apply the weight Fig 36 Fic 35 5 4 Fasep 2000 srl Rev 1 2 Balatron B110 B210 User s Manual 14 Ottobre 2011 6 HOW TO OPTIMIZE UNBALANCE OF THE WHEEL Option 6 1 Measure the unbalance of the rim only Once the measurem
3. 0 srl Rev 1 2 Balatron B110 B210 User s Manual 14 Ottobre 2011 4 CALIBRATION 4 1 How to calibrate the Wheel Balancer g NOTE the following symptoms indicate need for calibration a check calibration program fails b constant low or high weight readings c indicated point of unbalance constantly wrong d more than 2 spins required to balance wheels repeatedly Switch on the wheel balancer Press lt SET gt when SOF X XX software version is displayed SET Press lt SET gt EI Ge Hand spin the wheel Fic 9 g NOTE ACC EL impress greater speed RED UCE reduce the speed GO OD the speed is corrected Place a wheel on the flange Fig 9 Put the calibration weight Fig 10 ET j i Hand spin the wheel End of calibration st oP Press lt MODE ESCs gt to return to normal balancing mode Fasep 2000 srl Rev 1 2 Balatron B110 B210 User s Manual 4 2 How to check the calibration of Wheel Balancer SET pentyl select SET ream CT Switch on the wheel balancer Press lt SET gt when SOF X XX software version is displayed Press lt gt to select CAL TEST Place a wheel on the flange Fig 12 Press lt SET gt Hand spin the wheel Stop the wheel Put the calibration weight Fig 13 Hand spin the wheel Stop the wheel Press lt MODE ESC gt to return to normal balancing mode FIG 12 FIG 13 14 Ottobre 2011 Fasep 2
4. 000 srl Balatron B110 B210 User s Manual 4 3 ALU SE Calibration C select SET SET Pos o SET FJ SET pos 2 SET select SET Put the rod in 0 position Fig 15 Put the rod in internal side of flange Fig 16 Put the rod in the internal side of the rim Fig 17 Select the wheel diameter Press lt MODE ESC gt to return to normal balancing mode 4 3 Rev 1 2 14 Ottobre 2011 Fic 15 Fic 16 Fasep 2000 srl Rev 1 2 Balatron B110 B210 User s Manual 14 Ottobre 2011 5 MEASUREMENT AND CORRECTION OF UNBALANCE 5 1 Placing the wheel rim on the wheel balancer 5 1 1 Select the cone or flange suitable for the wheel to be balanced Specific mounting instructions are delivered with each flange g NOTE The operation of centering and tightening of the wheel on the flanges is of basic importance for correct balancing Good results depend on proper performance of these procedures Clean accurately all cones shaft and adapter surface before placing the wheel on the wheel balancer A CAUTION Always make sure flanges are correctly locked on the motor shaft and wheel is correctly locked on the flange being used 5 2 How to compensate unbalance of flanges using AFC function NOTE This operation allows to put compensate unbalance of flange and other accessories 5 2 1 Lock the required flange on the shaft without the wheel HOW TO TURN ON AFC FUNCTION HOW TO TURN OFF AFC
5. 2 Balatron B110 B210 User s Manual 14 Ottobre 2011 Soa e ERR ERR ERR ERR ERR ERR ERR ERR ERR ERR ERR ERR ERR ERR ERR General Safety Requirement before using servicing this unif Read this instruction manual before operating or servicing the wheel balancer Make sure electrical power source conforms to requirements shown on nameplate see also model identification chart for reference Make sure the unit has a stable position and it s bolted to the ground when using the unit Protect power leading to the unit from damage When work area is being washed make sure unit is adequately protected Remove all stones and mud lodged in tire treads before balancing the wheel Do not touch spinning wheel Make sure counterweights are securely attached before checking residual unbalance when servicing the unit Make sure power sources are disconnected before service on the unit is performed Service to PCB electrical and mechanical parts should be done only by an Authorized FASEP 2000 Service Center Errors and Malfunctions recognized by the Computer Errors may apply to some model only 1 Shaft does not rotate ERR 16 Calibration memory error 2 Rotation Direction is wrong ERR 17 Rod in uncorrected position 3 Rotation speed is not ready ERR 18 Excessive weight detected 4 Rotation speed is wrong too low or too high ERR 19 Reserved 5 Position Sensor or Position Disk failure ERR 20 Excessive Deceleratio
6. 2000 srl Rev 1 2 Balatron B110 B210 User s Manual 14 Ottobre 2011 8 SPECIAL FUNCTIONS MENU 8 1 Enter in the special functions menu Switch on the wheel balancer Press lt SET gt before SOF X XX will disappear CAL CAL tSt CAL rod LED TST SEn Sor StA tiS USr Set tEc Set Ser nuM Act Cod 8 2 Calibration of wheel balancer Control of the calibration of electronic sensors Calibration of electronic input sensors Test Led Diagnostic of sensors Statistic about the use of machine User setup Technical Setup Serial number Inserting Activation Codes Diagnostic program of sensors Switch on the wheel balancer Press lt SET gt before SOF X XX will disappear SelectSen Sor and press lt SET gt rPM PS1 PS2 to Pos dis dA 8 3 Balancing speed PS1 voltage PS2 voltage Encoder is in the zero position Angle of position sensor from 0 to 255 Value of distance sensor Value of diameter sensor Statistic program Switch on the wheel balancer Press lt SET gt before SOF X XX will disappear SelectSta tis and press lt SET gt tot SUC c11 0s from 11 to17 8 4 Total number of spin Percent of runs with a good result Percent of wheels with diameter lt 11 Percent of wheels with the indicated diameter 17 Os Percent of wheels with diameter gt 17 CAL Number of calibrations User Setup Switch on the wheel balancer Press lt SET gt before SOF X XX will disappear SelectUSa SET and press lt
7. ASUREMENT AND CORRECTION OF UNBALANCE 00000 cece eee eee ee 5 1 5 1 Placing the wheel rim on the wheel balancer 00 0c cee eee eee 5 1 5 2 How to compensate unbalance of flanges using AFC function 0 000 eee 5 1 5 3 Input OF RO DIMENSIONS 61 442 e E fone ae ese ne Sees ee oas bike es Keer ee ee Hee eee ee tess 5 2 5 4 D electing and correcting unbalance s coeriersai prenite sendre inadha iaa cee oedee he sad sae 5 4 5 5 How to apply the weight using ALU SE indicator anana aaea 5 4 6 HOW TO OPTIMIZE UNBALANCE OF THE WHEEL Option 000 000 cee eee ee 6 1 7 HOW TO USE SPLIT WEIGHT FUNCTION cudoscca24 ec toeeketoadotcey ave tkedledn e vases cay ae Ea 7 1 8 SPECIAL FUNCTIONS MENU cx cacyaeteeiee sehen eeepel r EErEE eases teen eres eres 8 1 8 1 Enter in the special functions menu 0 00 cee eee 8 1 8 2 DiaGnOStic Program OPSCRSOS sadranan gasaan naai a E nee ee sesh A A a dese eeae eos 8 1 8 3 ANSU OA e E E ae Se a e E E R ES 8 1 8 4 USE cys 0 oa ra ee ee E a ee ee eee E ee 8 2 APPEND ooe ooo oa os oS ap os ee eae Ra ae ae ee eee he a eee a es ee Ree ere ea wes 8 3 A Technical Dale eau cues boars E ee snes Soa eee ese eres Cea eee eee ees oe oe eet eete ees oe 8 3 B Environmental Data Safety Features and Requirements 0 0 0 0 eee 8 3 C Errors and Malfunctions recognized by the Computer 000 eee eee 3 1 Fasep 2000 srl Rev 1 2 Balatron B110 B210 Use
8. FUNCTION FUNC ea eS Remove the flange select FUNC SET Are The ZERO led blinking Sa ee The ZERO led switch off START The ZERO led is on select 5 1 Fasep 2000 srl Rev 1 2 Balatron B110 B210 User s Manual 14 Ottobre 2011 5 3 Input of Rim Dimensions g NOTE DOUBLE OPERATOR option optional for B212 this wheel balancer can be used by 2 operators in the same time Everyone can memorizes the dimensions of the wheel to balance with lt OPER gt button The machine memorizes the operating procedure too 5 3 1 DYNAMIC MODE Press MODE to select the operating MODE mode CECT ci ot input Select the wheel diameter oF Fic 22 Eb input Select the distance of the wheel Fig 23 Fig 25 de Pr input Select the wheel width FIG 23 5 3 2 STATIC MODE MODE Press MODE to select the operating Ea Ga input Select the diameter FIG 25 krd P input Select the distance I Er input Select the width 5 2 Fasep 2000 srl Rev 1 2 Balatron B110 B210 User s Manual 5 3 3 ALU S 1 MODE ALU S 2 MODE Manual input MODE Press MODE to select the operating mode Select the wheel diameter Insert the internal measure IN 1 Fig 27 Fig 28 Insert the external measure IN 2 Fig 27 Fig 28 5 3 4 ALU SE 1 MODE ALU SE 2 MODE Automatic input optional MODE men input CA Press MODE to select the operating mode
9. Fasep 2000 srl Rev 1 2 Balatron B110 B210 User s Manual 14 Ottobre 2011 BALATRON B110 B210 USER S MANUAL Fic 1 Balatron 210 FiG 2 Balatron 110 For any information please contact www fasep it e mail info fasep it FASEP 2000 srl Via Faentina 96 50032 Ronta Fi Italy Tel 39 055 840 3126 Fax 39 055 840 3354 Fasep 2000 srl Rev 1 2 Balatron B110 B210 User s Manual 14 Ottobre 2011 WARNING This document contains information which is the property of FASEP 2000 srl and all rights are reserved This manual shall not be photocopied or reproduced in any way without the prior written consent of FASEP 2000 srl FASEP 2000 srl reserves the right to revise products firmware software or documentation without obligation to notify any person or organization The information contained in this document is subject to change without warning Prior of the installation of the unit described in this manual user should read this manual carefully to be instructed properly on installation use and maintenance of the unit Failing to read this manual and operate accordingly may cause damage to the user or the unit FASEP 2000 srl shall not be responsible for inconvenience breakdown accidents due to uncomplete knowledge of this manual or uncomplete application of recommendations described in this manual FASP 2000 srl shall not be responsible for inconvenience breakdown accidents due to unauthorized modifications
10. SET gt ScA LE Set 1 or 5 grams step 0 05 0 25 ounces Cut oFF Set minimum weight to be displayed Uni Out Unit of measure for the width O inch 1 millimeters Uni Umb Unit of measure for the weight O grams 1 once Fin AL Display of final 0 normal 1 blink 2 Go OD biP Enable Disable beep in position EME StP Motor brakes in case of emergency stop On or OF F OF F motor power is cut Cou Er OF F safety cover is not installed On the motor starts only if the safety cover is closed Aut closing of safety cover the motor starts automatically rod in Enable Disable distance input system rod out Enable Disable width input system STE P Increase distance width measure PNE U Enable Disable PL system SCR EEN Screen saver selection from 1 to 5 0 disable VOI CE Enable Disable voice system Snr Sensibility to external vibration Timer Input system speed Fas t Enable Disable fast cycle APS Enable Disable automatic position system ADM IN Enable Disable Admin mode OPT Set minimum tire matching level rES Et Load Factory Setup 8 1 Fasep 2000 srl Rev 1 2 Balatron B110 B210 User s Manual 14 Ottobre 2011 APPENDIX A Technical Data Absorbed power 5W Speed Balancing 75 125RPM Measuring time 4 15 seconds Precision 1grs 1 28 ounce Wheel dimensions Rim Diameter from 8 200mm to 26 650mm Wheel Diameter m ax with cover 34 850mm Rim Width max with cover 16 410mm Wheel Weight max 70Kg 155Lbs Wh
11. eel balancer dimensions P mm P1 mm H mm Fig 24 Balatron B110 B210 measures B Environmental Data Safety Features and Requirements Environmental Data Operating conditions This unit is designed for indoor use only Temperature 0 to 45 C Relative Humidity 5 to 80 a 40 Storage conditions Package is designed for indoor storage only Temperature 25 to 70 C Relative humidity 5 at 95 to40 C Safety Features The Balance Weights Holder may be removed for servicing It is secured to the machine body through screws so that only voluntarily it may be removed Removal of this protection is therefore restricted to Authorized Service Engineers The Control Panel may be removed for servicing It is secured to the machine body through screws so that only voluntarily it may be removed Removal of this protection is therefore restricted to Authorized Service Engineers WARNING FASEP 2000 srl shall not be responsible for any inconvenience breakdown accidents caused directly or indirectly by unauthorized service Service to any parts by unauthorized engineers will void warranty and will any right of the owner of the unit NOTE As this unit runs at a speed below 100rpm a safety cover is not required However a safety cover is recommended when balancing wheels with diameter bigger then 20 gt amp Sere CAUTION The safety cover is anyway required when using the motorcycle adapter 8 2 Fasep 2000 srl Rev 1
12. ent of rim unbalance is calculated press lt FUNC gt to enter optimization function FUNC select OPT Mount the tyre on the rim After mounting the tyre the wheel must be put on the SET shaft in the same position as before Fic 38 START Left display 20 in example indicates present static unbalance Right display 55 in example indicates possible reduction of weight in SET Turn the wheel until SIGN 1 is displayed Fic 39 sig nt Mark the rim 12 o clock SET Turn the wheel until SIGN 2 is displayed Mark the tyre 12 o clock Hand spin the wheel SET CH Put the two marks together to optimize SET unbalance 6 2 After pressing lt SET gt the program return to the measurement of unbalance mode where an indication of the residual unbalance values will be given 6 1 Fasep 2000 srl Rev 1 2 Balatron B110 B210 User s Manual 14 Ottobre 2011 7 HOW TO USE SPLIT WEIGHT FUNCTION 7 1 Measure the unbalance of the wheel Once the measurement of unbalance is calculated press lt FUNC gt to enter split function FUNC SET Turn the wheel until POS 1 is displayed ei Mark the tyre when the first spoke selected is at 12 o clock SET Turn the wheel until POS 2 is displayed Mark the tyre when the second spoke selected is at 12 o clock SET 7 2 The weight in grams for external side is displayed only when the wheel is in a correct position 12 o clock 7 1 Fasep
13. n 6 Safety Safety cover is open ERR 21 Error in inputting data 7 Measuring cycle was interrupted ERR 22 Brake error 8 Calibration weight was not inserted ERR 23 Reserved 9 Activation code not correct ERR 24 Insufficient air pressure PL version 10 Overflow in calculations ERR 25 Reserved 11 Serial number is wrong ERR 26 Piezo sensor error 12 Serial number not inserted ERR 27 Wheel is not securely tightened on the shaft 13 Reserved ERR 28 Laser error 14 Uncorrected password ERR 29 Reserved 15 E prom error For a complete and updated list of error codes on the machine together with resolution procedure please visit http support fasep it kb 3 1
14. of the unit use of non original or unauthorized accessories see Accessories listing in this manual for a list of original accessories available for this model FASEP 2000 srl shall not be responsible for any inconvenience breakdown accidents caused directly or indirectly by not qualified service Service to any parts by not qualified persons will void warranty and will void any right of the owner of the unit SYMBOLS AND CONVENTIONS To speed the retrieval of main information and make easy to understand the instructions this manual uses the following typing conventions lt NAME OF THE PUSH BUTTON gt Used to indicate name of push buttons on the control panel DISPLAY Used to indicate text or number visible on the displays on the control panel ADVICES Contain useful advices or solutions evidence d with respect to the rest of the text g NOTE Notes contain important information evidenced to the rest of the text 1 WARNING Warning messages appears corresponding to procedures that if not properly observed may lead to loose of data or cause damage to the unit A CAUTION Caution messages appears corresponding to procedures that if not properly observed may cause injuries to the user Fasep 2000 srl Rev 1 2 Balatron B110 B210 User s Manual 14 Ottobre 2011 TABLE OF CONTENTS WARNING Sie dieee eg eseate sap oar oye oy ee oe ee ere oe ee ee we Be Ge ee op ee es ee E ii SYVBOLS AND CONVENTIONS ods ote agieadage de aera eaa dea
15. r s Manual 14 Ottobre 2011 1 PRESENTATION 1 0 Intended Use This unit is designed to measure and correct static and dynamic unbalance of vehicle wheel the dimension and weight of which are within the working range of the machine see Technical Data appendix for reference This unit is meant for a professional use Operator shall be properly trained before use Training Course is not included in the price of the unit and must be purchased separately This unit is designed for indoor use only see Environmental Data appendix for reference A CAUTION This unit is designed to spin vehicle wheels only within the range of dimensions and weight approved see Technical Data appendix for reference Special adaptors suit this purpose Do not attempt to use the machine to spin anything else Unproper locking may cause the part being spun to be ejected causing damage to the unit itself the operator or anything in the in the neighborhood 1 1 Definitions 1 3D console 2 Nameplate label 3 Flange holders 4 Weights and tolls compartments 5 Foot pedal brake 144 Fasep 2000 srl Rev 1 2 Balatron B110 B210 User s Manual 14 Ottobre 2011 2 INSTALLATION 2 1 2 2 2 4 2 2 4 3 2 4 4 2 4 5 A Moving the unit WARNING When the unit has to be moved never lift balancer by motor shaft or by neighborhood of it Assembling the unit For ease of transportation the wheel balancer might be disas
16. rs ag dasdadd ae EE ii TABLE OF CONTENTO sevacsse cca acon Goeved en Sea elewenesacre ees been ESEE a ere wea Sea caer etes Gen a iii 1 PRESENTATION vereador rnea N eeeabhsn ew A A ee ee nb eee eee esd rude eee eee one we 1 1 1 0 iene USC aa sors goes Gee heen Gan eee eae ee wee Foe eh ek ee oe Se eee as E 1 1 1 1 DGUIMMONS 2235 32t ccebaascbedeuihebade Case eieees dee di ddebasaneetendehedek ans eteeeae 1 1 2 WOTA ELA FIN oere Gpearg te Oy ics g oe ee nays ae ae es ey pg ge Gea on dy eh Gee ee eg aes 2 2 2 1 MOVING TRE UNI a raara terer boas bes eGous caeehees GUSuSet Cees eeee A a E 2 2 2 2 ASSEMDING ING URI ox cc cewad deme e eee e ee tees eens eehe sae eh eee ee Ree Ree eee eS ems 2 2 2 3 O A O eare eat peas cite eae ake ee cide ee pee Heer eee eet eeee aeeRee ae ee 2 2 2 4 BICCHICA ICCKUD sesaat aiad aue aA E oes hen E D ane eee ceeeeseeede eee 2 2 3 USE THE CONROE PANG greiss rane aSpa Fae aes on oe ae kee Fe a Oe we ae ee ee Pe a a ee ee 3 1 3 1 Meaning of keys at the keyboard 0 ccc eee ee eee eens 3 1 3 2 Meaning oi Led INGiCalors 2ac2sstese cet eeheweey aana Eana eee yieeesaseesneseaees 3 1 4 CALIBRATO I eng sou Gade hatin pee eo man Gee eee a Bnd eee a Ae os eds BE ae eo em Se 4 1 4 1 How to calibrate the Wheel Balancer 0 0000 eee 4 1 4 2 How to check the calibration of Wheel Balancer 00000 ee 4 2 4 3 ALU SE Caliprauon vo osises ae En ee hates ee eee bbe eee EE ep eee eee ta ae awe EERS 4 3 5 ME
17. sembled into units If necessary assembling instruction are provided within each package Installation The wheel balancer must be installed on a firm and level ground CAUTION The machine must be secured to the floor Using four holes in the base and anchor bolts provided Electrical Hookup CAUTION Failure to follow these instructions can results in damage to unit or create an electrical hazard and will void warranty Electrical hookup is to be provided by a qualified electrician A fusible wall mounted switchbox is required at the installation site This switch should provide on off control and overload protection for your wheel balancer only The switchbox should be fused with time delay fuse s in accordance with the power rating specified on your wheel balancer Electrical connection of the machine should be by plug connectors The balancer must be effectively connected to ground The electric cord is regularly provided with a ground terminal Make sure that Power Rate Specifications for your wheel balancer refer to nameplate on the wheel balancer comply with those provided by the external power source CAUTION After electrical hookup has been performed unit is ready to operate Always observe pertinent safety precautions when operating the unit see Appendix tables for an overview of relevant Safety requirement The unit is operated with 12V battery Wall mount battery charger is provided 2 2 Fasep 2000 srl Rev 1 2

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