hall effect twinsite sensor - butane
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1. Ref RGi Belgium R f RGInc USA Dial Cable type Voltage V et Sensor Intrinsically Doc ref Cable Based on basic sensor Size Lmax Power Inom Impedance Power Dallas Impedance Ref RGInc Dallas supply parameters 6320S01078C X SAANS02086 Magn Li YY 0 5 3 5 6V SV Ci 2nF 14V DS 1318 Cc 120nF Km 5AACS02783 8 8M 45mA Li 4 8uH 200mA WD 566 Lc 0 7mH KM 6320S31078C X SAANS02086 Magn Li YY 0 5 3 5 6V SV Ci 2nF 14V DS 1318 Cc 120nF Km 5ABPS02854 4 8M 45mA Li 48uH 200mA WD 566 Lc 0 7mH KM 6320S41074E SAANS02086 SR 4 Li YY 0 5 3 5 6V SV Ci 2nF 14V DS 1318 Ce 120nF Km 5978500453 8M 45mA Li 4 8uH 200mA WD 566 Lc 0 7mH KM 6320S71072E 0102S00001 R3D Li YY 0 25 3 5 6V SV Ci 2nF 14V DS 1318 Cc 120nF Km 0102S00001 8M 45mA Li 48uH 200mA WD 570 Lc 0 7mH KM 6320S81072E H 5883802714 JR Li YY 0 5 3 5 6V SV Ci 2nF 14V DS 1318 Cc 120nF Km 5883S0 2877 50M 45mA Li 4 8uH 200mA WD 566 Lc 0 7mH KM 6320S82072E SABYS02714 JR Li YCY 0 75 3 5 6V_ SV Ci 123nF 14V Dedicated Cc 210nF Km SABYS02714 300M 45mA Li 4 8uH 200mA Europe Le 0 7mH KM 6320S91072E H 5952802714 SR Li YY 0 5 3 5 6V SV Ci 2nF 14V DS 1318 Cc 120nF Km 5952S0 2877 50M 45mA Li 4 8uH 200mA WD 566 Lc 0 7mH KM 6320892072E 5ACAS02714 SR Li YCY 0 757 3 5 6V SV Ci 123nF 14V Dedicated Cc 210nF Km 5ACAS02714 300M 45mA Li 4 8uH 200mA Euro2. Accuracy 4 for all types Hysteresis less de 1 typical Repeatability 2 Operating Temp 40 C to 80 C 40 F to 176 F Voltage Supply 5VDC nom 3 5 to 6VDC Consumption 4 5mA under SVDC typical Impedance typical Ci 2 0nF Li 4 8uH Tension de sortie Ratiometric 8 80 of supply Voltage 8 80 volume Ratiometric means that the output voltage is proportional to the volume See Install SR 4 HE for application note Output current ImA Resolution Infinite Electrical cord Cable Li YY 3x0 5 Std Length 4 metres Max 8 metres wires brown blue black S Materials of construction Supply 3 5 to 6VDC Lens Acrylic Plastic a Brown Case Aluminium Bezel Aluminium Signal 0 to Vin Cable cover Anodized Aluminium Black Sensor Polycarbonate Ground OV Blue Reference Dial 6290 SR 4 with Hall Effect Transmitter 6320S41074E Warnin If this equipment is used in a flammable area it has to be powered by an intrinsically safe power supply read WD 566 be for features The customer has the responsibility to verify the compatibility of the transmitter with his application This transmitter is ideal for tank level wireless remote systems but is not convenient for warning signals or valves and pumps control The gauge to be fitted with this dial has to be manufactured with a strong magnet 6290 or 6293 gauges Approval Ex II 2G EEx ib IIB T4 ISSePO4ATEX102 0492
3. 70 3 484 3 309 3 659 80 3 917 3 742 4 092 Notes for TwinSite amp Module The Device is intended for supply voltage of 5 VDC 4 5 to 5 5 VDC With decrease in accuracy of only 1 to 2 the supply voltage range can be extended to 3 5 to 6 0 VDC The typical current draw is 4 5mA The output is ratiometric percent of supply voltage 1 1 Ratio Settling time is1 5 Microseconds and does not include any circuitry outside TwinSite or Module Due to temperature compensation for magnet voltage output will drift up to 40mV if power is applied for more than a few seconds While maximum rated load is one mA for best accuracy the actual load should be 100 uA or less Like many amplifiers the output amplifier of the sender will become unstable when driving capacitive loads While these senders are usually stable while driving up to 0 1 uF capacitance the addition of stray inductance and or the addition of resistance in the input power line can greatly reduce margins and cause instability with much smaller capacitive loads Careful design is required to minimize these factors If they can not be eliminated testing must be done to insure that the system operates correctly under all conditions MATERIAL DRAWING NUMBER Install R3D p14 22 WARNING DO NOT LOOSEN OR REMOVE GAUGE MOUNTING SCREWS FUNCTIONAL SPECIFICATIONS VOLTAGE OUTPUT MODULE CONFORMITY 3 1 2 5 VDC WHEN ATTACHED TO REMOTE READY DIAL
4. Typical impedance is Ci 2 0nF Li 4 8uH 0115 01065BE 13 Oct 04 Due to temperature compensation for magnet voltage output will drift up to 4OmV if power is applied more than a few seconds The output is ratiometric percent of supply voltage similar to a potentiometer With 5 0 volt intout typical output is 0 1 2 to 0 5 10 volts at Empty stop 2 5volts at 50 4 volts at 80 and 4 5 90 to 5 100 volts at FULL stop APPLICATION NOTES FOR Magnetel Dial 8 1 SEE WD 566 FOR CONTROL DRAWING 2 WITH 5 VOLT INPUT BEST ACCURACY WILL BE OBTAINED USING THE CALIBRATION DATA IN THE TABLE BELOW USE THIS CHART FOR TWINSITE WITH BLANK DIAL SAANSO2086 USED on 6320501078 with 5 2783 dial plate GRADUATION DESIGN OUTPUT VOLTS 4 3 0 18 10 0 69 20 1 10 30 1 45 40 1 91 50 2 44 60 3 00 70 3 07 80 3 89 90 4 30 95 4 82 Page 21 22 ROCHESTER GAUGES INTERNATIONAL S A Z I WAVRE NORD AV LAVOISIER 6 1300 WAVRE BELGIUM T l 32 0 10 24 10 10 Fax 32 0 10 22 81 39 http www rochester gauges be R C NIVELLES 65 461 TVA BE 440 371 387 Wavre 13th October 2004 DECLARATION OF CONFORMITY I the undersigned NOKERMAN Jacques Technical Supervisor ROCHESTER GAUGES INTERNATIONAL S A 6 Avenue LAVOISIER Zone Industrielle Nord 1300 WAVRE Certify that the sensor for tank level gauge HALL EFFECT TWINSITE or Module R3D With generic reference 6320S 07 Co
5. REMOTE READY DIAL TYPICAL OPERATING TEMPERATURE 40 C TO 80C CAUTION SEE 115 794 REPLACING RESOLUTION INFINITE DIALS IF DIAL MUST BE REPLACED OPERATING VOLTAGE 3 5 TO 6 0 VDC OPERATING CURRENT 4 5MA TYPICAL OUTPUT RATIOMETRIC 5 80 OF INPUT VOLTAGE 5 80 VOLUME OUTPUT CURRENT 1MA 1 REMOVE PLUG ID 2 FIT MODULE HALL MODULE INSTALLATION PROCEDURE The following procedure details how to install a Hall Effect transmitter module onto a Rochester Gauges Remote Ready dial 1 Remove shipping plug from dial 2 Remove all dirt and debris from cavity under shipping plug NOTE Failure to clean cavity properly may result in failure of transmitter module to seat properly and cause reduced accuracy 3 slide module into slot on dial from edge of dial Do not attempt to install module vertically GAUGE TYPICAL 4 Apply thumb pressure in area provided and push module toward center of dial until it snaps into place INDEX ie CAUTION Attempts to remove transmitter from dial may result in White damage to transmitter dial or both Do not pull the module by the cable 5 Installation is now complete 3 5 6VDC IN GROUND N NE OUTPU Brown WARNING Do not remove gauge mounting screws or bolts Do not unscrew gauge heads that are screwed into tank Tank may contain high pressure Green and flammable gas A hazard of fire or explosion may exist if gauge mounting screw
6. of 5VDC 3 5 to 6 Vdc with an accuracy of 4 The typical current is 4 5mA at 5VDC Settling time is 1 5 usec not included any circuitry outside TwinSite Typical impedance is Ci 2 0nF Li 4 8uH 0115 01089 BE 19 Feb 04 Due to temperature compensation for magnet voltage output will drift up to 4OmV if power is applied more than a few seconds The output is ratiometric percent of supply voltage similar to a potentiometer With 5 0 volt intout typical output is 0 1 2 to 0 5 10 volts at Empty stop 2 5volts at 50 4 volts at 80 and 4 5 90 to 5 100 volts at FULL stop APPLICATION NOTES FOR 629 Senior 4 Dial 1 SEE WD 566BE FOR CONTROL DRAWING 2 WITH 5 VOLT INPUT BEST ACCURACY WILL BE OBTAINED USING THE CALIBRATION DATA IN THE TABLE BELOW USE THIS CHART FOR TWINSITE WITH BLANK DIAL SAANSO2086 USED on 6320 41074E with 5 453 dial plate GRADUATION DESIGN OUTPUT VOLTS 4 5 0 18 10 0 54 20 1 03 30 1 39 40 1 88 50 2 44 60 3 03 70 3 57 80 3 97 90 4 42 95 4 82 Page 17 22 Install Magnetel 4 Hall Effect 0115 01074 BE 13 Oct 04 a Be BEZEL fn FJa O 0040500056 0040800056 EMPTY SCREW HOLE 2 PLACES 66 voc Son Black SCREW 4 PLACES OUTPUT S DON T DISTURB GROUND Blue F Cable Li YY 3x0 52 INSTRUCTIONS FOR ATTACHING THE 4 HALL EFFECT MAGNETEL DIAL ON CENTERLINE MOUNT GAUGES The Magnete
7. 714 On JR gauges for level information and tank control 91072E Tr H E SR 5V 2M SR Brown Black Blue no 0 5 2M 5952S02714 On JR gauges only for level information 92072E Tr H E SR 5V 2M Sh SR White Green Brown yes 0 75 2M 5ACAS02714 On SR gauges for level information and tank control none RGInc Dallas wiring all Red Green Black no 18 AWG All type Just for concordance with US documentation NOTES Onrequest other cable length is available last model number numeral Customer has to check the transmitter compatibility with his application and receiver When located in Hazardous Area the transmitter has to be powered by an Intrinsically Safe Power Supply see WD 566 BE Voltage power supply is SVDC 3 5 to 6VDC Others voltage 4V or 3V on request see page 11 The basis TwinSite Hall Effect have been certified by UL for use in Hazardous Area under the certification number OERX E225210 which refer to Rochester Gauges Inc Control Drawing WD 566 or WD 570 R D The listed Hall Effect Transmitter have certified by ISSeP for use in Hazardous Area under the certification II 2G EEx ib IIB T4 ISSePO4ATEX102 0492 Page 2 22 ROCHESTER GAUGES INTERNATIONAL S A Z I WAVRE NORD AV LAVOISIER 6 1300 WAVRE TEL 32 10 24 10 10 FAX 32 10 22 81 39 www rochester gauges be Belgium Hall Effect Transmitter General Instructions D PR SENTATION a Work principle The Hall Effect Transmitter are based on the
8. Cable Li YY 3x0 5 Std Length 2 metres Max 8 metres wires white brown green S Associated dials jon Supply 3 5 to 6VDC i White Size Application Reference JR Above ground tank 5909 02733 l l JR Under ground tank 5909802799 Ground OV JR Vertical tank 5909S02772 Brown SR Above ground tank 5986502733 Senit Vin i ee Se ae G Reference re R3D Hall Effect Module 6320S71072E Warnin If this equipment is used in a flammable area it has to be powered by an intrinsically safe power supply read WD 566 be for features The customer has the responsibility to verify the compatibility of the transmitter with his application This transmitter is ideal for tank level wireless remote systems but is not convenient for warning signals or valves and pumps control Approval Ex 2G EEx ib IIB T4 ISSePO4ATEX102 0492 ROCHESTER GAUGES INTERNATIONAL S A novos Z I WAVRE NORD AV LAVOISIER 6 1300 WAVRE Belgium TEL 32 10 24 10 10 FAX 32 10 22 81 39 DIAL Serie 6290 SR 4 With HALL EFFECT TRANSMITTER Description The dial serie 6290 SR 4 Hall Effect is a magnetically driven Hall Effect voltage output sender with potted wires and cable These dials are utilized on stationary tanks equipped with Serie 6290 4 gauges where direct reading plus an electrical level indication are required read also Hall Effect Transmitter leaflet General Specifications
9. HALL EFFECT TWINSITE SENSOR 6320S 07 0 20 60 30_Tankvou fe 0 20 Me nee INSTRUCTION MANUAL RU wb O CU 9 O June 06 Subject to change without notice Page 1 22 Nov 05 HALL EFFECT TRANSMITTER MODEL NUMBER amp FEATURES MODEL DESCRIPTION DIAL CABLE WIRES COLOUR CODES CABLE BASED ON APPLICATION NUMBER SIZE TWINSITE 63208 SUPPLY SIGNAL GROUND SHIELD SIZE LENGTH NUMBER 01078C HE Tr 8 5V 3 97 C 8 Brown Black Blue no 0 5 8M 5AANS02086 On Centerline Mount Magnetel only for level information 01078X H E Tr 8 5V 3 97 X 8 Brown Black Blue no 0 5 8M SAANS02086 On Straddleline Mount Magnetel only for level information 31078C H E Tr 4 Magn 5V C 4 Brown Black Blue no 0 5 8M 5AANS02086 On Centerline Mount Magnetel only for level information 31078X H E Tr4 Magn 5V X 4 Brown Black Blue no 0 5 8M 5AANS02086 On Straddleline Mount Magnetel only for level information 41074E H E Tr 4 SR 5V 4M SR 4 Brown Black Blue no 0 5 4M SAANSO02086 On 6290 SR 4 gauges only for level information 71072E H E Module for RD 2M no White Green Brown no 0 25 2M 5909502772 On RD JR dial only for level information 81072E Tr H E JR SV 2M JR Brown Black Blue no 0 5 2M 5883S02714 On JR gauges only for level information 82072E Tr H E JR SV 2M Sh JR White Green Brown yes 0 75 2M SABYS02
10. L EXHAUSTION MAY OCCUR IF TANK CONTENTS ARE LESS THAN INDICATED THIS DIAL IS NOT A SUBSTITUTE FOR A FIXED LIQUID LEVEL GAUGE OR WEIGHT MEASURING DEVICE THAT MAY BE REQUIRED FOR FILLING Page 18 22 Install Magnetel 4 Hall Effect 0115 01074 BE 13 Oct 04 Hall Effect Sensor Data s HALL TWINSITE PIN OUTPUT DIAGRAM Black Signal Brown power 3 5 to 6VDC This TwinSite is intended for supply voltage of 5VDC 3 5 to 6 Vdc with an accuracy of 4 The typical current is 4 5mA at 5VDC Settling time is 1 5 usec not included any circuitry outside TwinSite Typical impedance is Ci 2 0nF Li 4 8uH Due to temperature compensation for magnet voltage output will drift up to 4OmV if power is applied more than a few seconds The output is ratiometric percent of supply voltage similar to a potentiometer With 5 0 volt intout typical output is 0 1 2 to 0 5 10 volts at Empty stop 2 5volts at 50 4 volts at 80 and 4 5 90 to 5 100 volts at FULL stop APPLICATION NOTES FOR Magnetel Dial 4 amp 8 1 SEE WD 566 FOR CONTROL DRAWING 2 WITH 5 VOLT INPUT BEST ACCURACY WILL BE OBTAINED USING THE CALIBRATION DATA IN THE TABLE BELOW USE THIS CHART FOR TWINSITE WITH BLANK DIAL SAANSO2086 USED on 6320531078 with 5 2854 dial plate GRADUATION DESIGN OUTPUT VOLTS 4 5 0 18 10 0 52 20 1 03 30 1 39 40 1 88 50 2 44 60 3 03 70 3 57 80 4 02 90 4 47 95 4 82 CAUTIO
11. N When used in hazardous area The Hall effect TwinSide has to be powered by an intrinsically save power supply or thru an intrisiccaly safe barrier see WD 566 for TwinSite control Drawing and Intrinsically Save power supply Page 19 22 Install Magnetel 8 Hall Effect Dial EMPTY SCREW HOLE 3 PLACES BEZEL LES 45 55 gt io 50 35 40 60 65 o 30 70 SCREW 5 PLACES TANK VOLUME 75 DONT DISTURB BEANN ane DU EE ciate 20 ae 80 LPG OR NH3 ay 7 LIQUID CONTENT AK af ONLY w 20 10 zz 190 Magreleh n TE bmm 5 95 a 0040500056 SCREW PACK 3 5 6vpc Em BI oupur Pack 5 Cable Li YY 3x0 52 GROUND Blue INSTRUCTIONS FOR ATTACHING THE 8 HALL EFFECT DIAL ON CENTERLINE MOUNT GAUGES The Magnetel gauge head has three sheet metal dial mounting brackets The Magnetel gauge dial is attached to these brackets using three 10 screws that extend through the bezel and into the brackets If this is a centerline mount gauge then there will be a 10 bezel screw at 12 00 O clock If there is no 10 bezel screw at 12 00 O clock then this may be a straddle mount gauge In this case there will be bezel screws at 11 00 O clock and 1 00 O clock This Hall effect dial will not fit a straddle mount Magnetel gauge 1 Note and record the pointer reading on Magnetel gauge dial Remove dial from Magnetel gauge by removing three 10 32 bez
12. Nov 05 ROCHESTER GAUGES INTERNATIONAL S A Z I WAVRE NORD AV LAVOISIER 6 1300 WAVRE Belgium TEL 32 10 24 10 10 FAX 32 10 22 81 39 MAGNETEL 4 or 8 DIAL With HALL EFFECT TRANSMITTER Description The Hall Effect Magnetel dial is a magnetically driven voltage output sender with potted wires and cable The dials are utilized on stationary tanks equipped with Magnetel gauges where direct reading plus an electrical level indication are required read also Hall Effect Transmitter leaflet General Specifications Accuracy 4 for all types Hysteresis less de 1 typical Repeatability 2 Operating Temp 40 C to 80 C 40 F to 176 F Voltage Supply 5VDC nom 3 5 to 6VDC Consumption 4 5mA under 5VDC typical Impedance typical Ci 2 0nF Li 4 8uH Tension de sortie Ratiometric 8 80 of supply Voltage 8 80 volume Ratiometric means that the output voltage is proportional to the volume See Install Magnetel HE for application note Output current ImA Resolution Infinite Electrical cord Cable Li YY 3x0 5 Maximum Length 8 metres wires brown blue black S Materials of construction 3 Supply 3 5 to Lens Acrylic Plastic i 6VDC Case Aluminium Bezel Aluminium Signal 0 to Vin Cable cover Anodized Aluminium Black Sensor Polycarbonate Ground OV Reference Blue MAGNETE dial with Hall Effect transmitter 6320S a 1078 b with a 0 for Magnetel 8 dial a 3 for M
13. TERMINALS 4 FIXTURE amp POT WITH EPOXY FILL POTTING COVER WITH EPOXY COVERING ALL BARE METAL AND ONTO WIRE INSULATION USE 070 O D NEEDLE amp FILL FROM BOTTOM OF HOLE 5 ALLOW EPOXY TO CURE 6 Locate and heat shrink tube ADDED HOLE FOR EPOXY INJECTION NOTE 4 26 1 29 28 Jan REVISED NOTE 4 TO ADD NEEDLE SIZE amp FILL 13462 ee B SHOW LABEL 14435 03 C Modify for European Market JN RGI 04 LET REVISIONS E R DATE LET REVISIONS E R DATE LET REVISIONS E R DATE 22 ROCHESTER GAUGES INC OF TEXAS ie mea PART NAME HALL MODULE INSTALLATION DRAWING NUMBER By DALLAS TEXAS U S A N A 28 Jan 04 INSTRUCTIONS DATA SHEET DS 1349 BE Install 629 Senior 4 Hall Effect 0115 01089 BE 19 Feb 04 AT 12 00 O CLOCK amp 6 00 O CLOCK LOCATION SCREW ou BEZEL 40 Pi 60 30 TNK QLUME 0 20 80 RE LPG OR NH f UQUID NH3 eft pi S CONTENT ie ONY i 0040500056 10 ia 90 SCREW PACK 3 5 6 voc Brown Black OUTPUT S GROUND Blue INSTRUCTIONS FOR ATTACHING THE 4 HALL EFFECT DIAL ON 4 SENIOR GAUGES The Senior 4 gauge head has one sheet metal dial mounting bracket The gauge dial is attached to bracket using two 10 screws that extend through the bezel and into the bracket There will be 10 bezel screws at 12 00 amp 6 00 O cl
14. TION The Hall Effect Twinsite transmitter is a magnetically driven Hall Effect voltage output sender with potted wires and cable Senders are utilized where direct reading plus an electrical signal to a remote level indication are required Hall Effect is a solid state technology with no contacts It counts on the fact that a magnet bends the path of electrons moving through a semiconductor This bending is detected and converted into ratiometric voltage output Many existing domestic storage tanks are equipped with weak drive magnets suited for low friction direct indicating dial assemblies As the Hall Effect Twinsite is a contactless sensor it can be utilized for a retrofit on these vessels to provide an electrical output which can be used for remote indication of tank levels The Hall Effect Twinsite provide the easiest to read local indication by using a dial face divided into percentage units The case in UV stabilized material is hermetically sealed by ultrasonic welding and the electrical connections are sealed with epoxy chambers GENERAL SPECIFICATIONS Accuracy 4 for all types Hysteresys less than 1 typical Repetability 2 Resolution Infinite Operating Temperature 40 C a 70 C 40 F a 176 F Operating Voltage range 5VDC 0 5 With an accuracy decrease of 1 to 2 power range can be extended at 3 5 to 6VDC Consumption typical 5 milliamps under 5VDC Output Voltage Rati
15. a metallic barrel screw driver located under the dial Par rotating of the barrel place the pointer on a low position 10 and adjust the receiver see receiver user s manual Repeat the procedure for a high position 85 Check the conformity of the low position and eventually repeat the procedure in order to obtain correct and stable readings c Dial mount WARNING Never unscrew the gauge head screws or bolts By means of a Philips screw driver remove the existing dial after recording of the displayed level By means of the metallic barrel located the pointer on the recorded value Located and fix the transmitter dial see specific documentation IHI MAINTENANCE These sensors and the dedicated dial don t need special maintenance If necessary clean them with a sweet and wet tissue The use of solvent and abrasive are prohibited In case of electrical works before shut down the power supply The defective sensors have to be returned to the manufacturer trough the distributor accompanied by a trouble report IV SPECIFIC NOTICE Into the next sheets you could find in detail the dedicated technical information regarding each sensors model Junior Senior R3D Senior 4 Magnetel 4 or 8 Page 4 22 ROCHESTER GAUGES INTERNATIONAL S A Z I WAVRE NORD AV LAVOISIER 6 1300 WAVRE Belgium TEL 32 10 24 10 10 FAX 32 10 22 81 39 Page 5 22 Hall Effect Transmitter 6320S 072E GENERAL DESCRIP
16. agnetel 4 dial b C for Center line mount b X for Straddle line mount Warning If this equipment is used in a flammable area it has to be powered by an intrinsically safe power supply read WD 566 be for features The customer has the responsibility to verify the compatibility of the transmitter with his application This transmitter is ideal for tank level wireless remote systems but is not convenient for warning signals or valves and pumps control Approval II 2G EEx ib IIB T4 ISSePO4ATEX102 0492 Nov 05 ROCHESTER GAUGES INTERNATIONAL S A Z I WAVRE NORD AV LAVOISIER 6 1300 WAVRE Belgium TEL 32 10 24 10 10 FAX 32 10 22 81 39 HALL EFFECT TRANSMITTER 6320S Intrinsically Safe Parameters Electrical parameters Valid for standard models see also next sheet WD 566BE GB Supply Signal Safety barrier Vmax Vin max 6VDC Vout 0 to Vin Vmax 14V Imax lin max 8mA Iout max ImA Imax 200mA C Ci 2 0 nF Ci 2 0 nF Ca gt Ci Cc 123nF 6320S 2072E 123nF 6320S 2072E L Li 4 8uH Li 4 8uH La gt Li Le Notes Selected associated apparatus or barriers must be third party approved as Intrinsically Safe for the application and have Voc and Isc not exceeding Vmax and Imax Cable capacitance Cc added to transmitter capacitance Ci must be less than the marked capacitance Ca and the cable inductance Lc added to the transm
17. all applications and for those applications other dials may be available The information contained herein is intended for guideline use only and the suitability of any dial or TwinSite sender for a particular application must be determined by the user prior to installation Look for dial number on face of existing dial or TwinSite sender 2 Determine if identical dial chamber or TwinSite sender may be suitable for your gauge and application 3 Order appropriate dial chamber or TwinSite sender Gauge for TwinSite sender must be equipped with large drive magnet Confirm gauge model number and ask sjeig Bunejd y Oo authorized distributor or factory to confirm drive magnet size Junior 4 Assure that replacement dial is the appropriate dial chamber or TwinSite sender for Advanced Matrix your gauge and application TwinSite 5 Record reading on old dial disconnect electrical connection to TwinSite Using a 1 phillips n screwdriver remove two 6 screws retaining old dial chamber and remove old dial Pry off Pal N snap on dial by inserting flat blade screwdriver into slot between back of dial and top of bf gauge head ke l WARNING Do not remove gauge mounting screws or bolts Do not unscrew amp gauge heads that are screwed in to tank Tank may contain high pressure and flammable gas A hazard of fire or explosion may exist if gauge mounting screws bolts or gauge heads are loosened or removed 6 Inst
18. all replacement dial or TwinSite sender assuring that dial chamber fits gauge head and torque dial mounting screws at 4 to 5 IN LB 0 5 Nm Note Align key on snap on dial Snap on TwinSite with notch on snap on gauge head and snap replacement dial on to gauge head If stan dard junior senior or snap on dial does not fit gauge ask about Dial Kits for obsolete gauges 7 Compare new dial reading to recorded reading or estimated tank contents If the new dial reading is not correct remove dial and using a magnet near the back of the dial rotate the pointer to approximate the expected dial reading and re install dial If reading still seems incor rect the dial chamber may be the wrong type 8 If replacement dial chamber is a TwinSite sender compare reading on sender with reading on receiver If readings are different the sender may not match the ohms requirements of the receiver Look on TwinSite dial for sender ohms range and compare with ohm range required for receiver Ask for DS 923 with information about other TwinSite senders and Snap on indicators Contact authorized distributor or factory for assistance CAUTION Improper dial selection or application may result in inaccurate gauge readings Release of tank contents as well as damage to equipment and safety hazard may result if tank is overfilled Fuel exhaustion may occur if tank contents are less than indicated This dial is not a substitute for a fixed l
19. el screws one at 9 00 O clock one at 3 00 O clock and one at 12 00 O clock 2 Rotate a magnet or steel tool near center rear of new dial to rotate pointer to approximate the pointer reading you recorded from the old dial Place dial bezel lip over the dial mounting brackets Use three new 10 32 x 3 8 screws from the envelope to secure dial to brackets 3 Observe dial pointer reading and assure that it is within a few percentage points of the recorded reading from old dial WARNING DO NOT REMOVE GAUGE MOUNTING NUTS OR BOLTS TANK MAY CONTAIN HIGH PRESSURE AND FLAMMABLE GAS A HAZARD OF FIRE OR EXPLOSION MAY EXIST IF GAUGE MOUNTING NUTS OR BOLTS ARE LOOSENED OR REMOVED IMPROPER INSTALLATION OR USE OF THIS DIAL MAY CAUSE SERIOUS INJURY OR PROPERTY DAMAGE CAUTION IMPROPER DIAL SELECTION OR APPLICATION MAY RESULT IN INACCURATE GAUGE READINGS RELEASE OF TANK CONTENTS MAY OCCUR IF TANK IS OVERFILLED FUEL EXHAUSTION MAY OCCUR IF TANK CONTENTS ARE LESS THAN INDICATED THIS DIAL IS NOT A SUBSTITUTE FOR A FIXED LIQUID LEVEL GAUGE OR WEIGHT MEASURING DEVICE THAT MAY BE REQUIRED FOR FILLING Page 20 22 0115 01065BE 13 Oct 04 Hall Effect Sensor Data s HALL TWINSITE PIN OUTPUT DIAGRAM Black Signal Brown power 3 5 to 6VDC This TwinSite is intended for supply voltage of 5VDC 3 5 to 6 Vdc with an accuracy of 4 The typical current is 4 5mA at 5VDC Settling time is 1 5 usec not included any circuitry outside TwinSite
20. ich the sensor is safe see list in the Norms EN 50014 et next T4 Maximum Sensor contact temperature 135 C ISSeP Notified Body who certify the product 04 Certification year ATEX102 Certification number CE 0492 Notified body who certify the Product Quality Management Page 3 22 ROCHESTER GAUGES INTERNATIONAL S A Z I WAVRE NORD AV LAVOISIER 6 1300 WAVRE Belgium TEL 32 10 24 10 10 FAX 32 10 22 81 39 II INSTALLATION WARNING Only authorised people are capable to work on this device All electrical works have to be done out of power When located in hazardous area the sensor has to be powered trough an intrinsically safe barrier compatible with the sensor parameter see specific notice The transmitters 6320S 1 7 are mainly dedicated for remote system with intermittently power supply or for wireless level transmission with cable no longer than 8 meters Abad use or the use or a wrong transmitter dial could send false level reading a Electrical wiring Connections have to be made following the wires colour code mentioned in the model specific documentation In case of shielded cord it has to be connected to the protection terminal Sh or to the receiver Electrical Earth If necessary the junction box has to be waterproof and conform with the required Ex protection degree regarding its location b Receiver calibration The check of the receiver calibration with the sensor is made by means of
21. iquid level gauge or weight measurement device that may be required for filling WARNING IMPROPER INSTALLATION OR USE OF THIS DIAL MAY CAUSE SERIOUS INJURY OR PROPERTY DAMAGE METRIC Junior Direct Reading page 12 22 ROCHESTER The Measure of Excellence GAUG ES INC 11616 Harry Hines Blvd P O Box 29242 Dallas TX 75229 972 241 2161 FAX 972 620 1403 3 Website http www rochestergauges com E mail info rochestergauges com DS 1318 page 13 22 Revised 07 2 03 Hall Effect TwinSites and R3D Remote Ready Hall Effect Module Best accuracy will be obtained using the calibration data in the table below HALL TWINSITE PIN OUTPUT DIAGRAM a Graduation Design Output Volts Lower Tolerance Upper Tolerance E Stop 0 291 0 216 0 336 E 0 490 0 415 0 565 Con e BAG 10 0 642 0 567 0 717 B ovr GREEN 20 1 155 1 055 1 255 Te DRE 30 1 528 1 378 1 678 40 1 976 1 826 2 126 50 2 497 2 547 2 647 60 3 025 2 873 S75 70 3 499 3 349 3 649 80 3 892 3 742 4 042 Best accuracy will be obtained using the calibration data in the table below RAD MALL ee PIN OUTPUT ee Graduation Design Output Volis Lower Tolerance Upper Tolerance E Stop 0 266 0 091 0 441 3 0 327 0 152 0 552 10 0 589 0 414 0 764 20 1 095 0 920 1 270 D S RED a 30 1 491 1 316 1 666 BC our GREEN 40 1 951 1 776 2 126 50 2 462 2 287 2 637 60 3 003 2 828 3 178
22. itter inductance Li must be less than the marked inductance La If the cable electrical parameters are unknown the following values may be used Capacitance 150pF M Inductance 0 7mH Km Multiple circuits extend from the same piece of intrinsically safe equipment to associated apparatus they must be installed in separated cables or in one cable which has suitable insulation in accordance with applicable practices rules and standards Barriers must ne installed in accordance with barriers manufacturer s control drawing and applicable rules and standards The maximum nonhazardous location voltage must be no greater than 250Vrms Output current must be limited by a resistor such that the output voltage current plot is a straight line drawn between open circuit voltage and short circuit current Operating temperature 40 C to 80 C Schematic diagram i Nonhazardous Location i Power supply and Signal treatment i device ot LS Barriers Location I I Associated apparatus barriers with entity parameters Hall Effect Transmitter 1 1 5Vdc 6320S 107 or 6320S 207 II 2G EEx ib IIB T4 ISSeP04ATEX102 0492 ROCHESTER GAUGES INTERNATIONAL S A Z I WAVRE NORD TEL 32 10 24 10 10 AV LAVOISIER 6 1300 WAVRE Belgium FAX 32 10 22 81 39 Wavre 13 October 2004 Hall Effect Sensor Electrical and Intrinsically Safety Characteristics
23. l gauge head has two sheet metal dial mounting brackets The Magnetel gauge dial is attached to these brackets using two 10 screws that extend through the bezel and into the brackets If this is a centerline mount gauge then there will be 10 bezel screws at 9 00 amp 3 00 O clock If there are no 10 bezel screws at 9 00 amp 3 00 O clock then this may be a straddle mount gauge This Hall effect dial will not fit a straddle mount Magnetel gauge 1 Note and record the pointer reading on Magnetel gauge dial Remove dial from Magnetel gauge by removing two 10 32 bezel screws one at 9 00 O clock one at 3 00 O clock 2 Rotate a magnet or steel tool near center rear of new dial to rotate pointer to approximate the pointer reading you recorded from the old dial Place dial bezel lip over the dial mounting brackets Use two new 10 32 x 3 8 screws from the envelope to secure dial to brackets 3 Observe dial pointer reading and assure thot it is within a few percentage points of the recorded reading from old dial WARNING DO NOT REMOVE GAUGE MOUNTING NUTS OR BOLTS TANK MAY CONTAIN HIGH PRESSURE AND FLAMMABLE GAS A HAZARD OF FIRE OR EXPLOSION MAY EXIST IF GAUGE MOUNTING NUTS OR BOLTS ARE LOOSENED OR REMOVED IMPROPER INSTALLATION OR USE OF THIS DIAL MAY CAUSE SERIOUS INJURY OR PROPERTY DAMAGE CAUTION IMPROPER DIAL SELECTION OR APPLICATION MAY RESULT IN INACCURATE GAUGE READINGS RELEASE OF TANK CONTENTS MAY OCCUR IF TANK IS OVERFILLED FUE
24. nforms with European Directives and Standards applicable today Directive ATEX 94 9 CE annex III EC type examination and annex IV production quality management It was certified by ISSeP rue de la Platinerie B 7340 COLFONTAINE Belgique EURO QUALITY SYSTEMS bvd de la r publique 50 F 92250 La Garenne Colombe France The Sensor has been labelled II 2G EEx ib IIB T4 ISSePO4ATEX102 C 0492 It conforms with the following Standards EN 50014 EN 50020 EN 13980 Jacques NOKERMAN Technical Supervisor Page 22 22
25. ock 1 Note and record the pointer reading on gauge dial Remove dial from gauge by removing two 10 32 bezel screws one at 12 00 O clock one at 6 00 O clock 2 Rotate a magnet or steel tool near center rear of new dial to rotate pointer to approximate the pointer reading you recorded from the old dial Place dial into the dial mounting bracket Use two new 10 32 x 3 8 screws from the envelope to secure bezel and dial to bracket 3 Observe dial pointer reading and assure that it is within a few percentage points of the recorded reading from old dial 4 NOTE The drive magnet in an ordinary senior gauge is not powerful enough for correct function of 4 Hall Effect dial WARNING DO NOT REMOVE GAUGE MOUNTING BOLTS TANK MAY CONTAIN HIGH PRESSURE AND FLAMMABLE GAS A HAZARD OF FIRE OR EXPLOSION MAY EXIST IF GAUGE MOUNTING BOLTS ARE LOOSENED OR REMOVED IMPROPER INSTALLATION OR USE OF THIS DIAL MAY CAUSE SERIOUS INJURY OR PROPERTY DAMAGE CAUTION IMPROPER DIAL SELECTION OR APPLICATION MAY RESULT IN INACCURATE GAUGE READINGS RELEASE OF TANK CONTENTS MAY OCCUR IF TANK IS OVERFILLED FUEL EXHAUSTION MAY OCCUR IF TANK CONTENTS ARE LESS THAN INDICATED THIS DIAL IS NOT A SUBSTITUTE FOR A FIXED LIQUID LEVEL GAUGE OR WEIGHT MEASURING DEVICE THAT MAY BE REQUIRED FOR FILLING Page 16 22 Hall Effect Sensor Data s HALL TWINSITE PIN OUTPUT DIAGRAM Black Signal Brown power 3 5 to 6VDC This TwinSite is intended for supply voltage
26. ometric 8 90 of input voltage 8 90 volume Ratiometric means that the output signal voltage is proportional with the input voltage Vin Under 5VDC Empty is 0 4V or 8 of input voltage 90 is 4 5V or 90 of input voltage MATERIAL OF CONSTRUCTION Crystal and case polycarbonate ultrasonic sealed Dial painted aluminium WARNING If this equipment is used in a flammable area it has to be powered by an intrinsically safe power supply Subject to change without notice _ S Noy 05 Page 6 22 MODEL NUMBER Supplied with a 2 meters grey cord and 3 0 5 blue brown amp black S conductors the Hall Effect Twinsite Transmitters are available in two size to fit all Junior and Senior Rochester Gauges For use with battery powered receiver wired with no more than 3 meter 3 0 5 cable part number is 6320S 1072E with 8 Junior size 9 Senior Size Impedance Ci 2nF Li 4 8uF Supplied with a shielded grey cable and 3 0 75 brown white amp green S conductors the Hall Effect Twinsite Transmitters are available in two size to fit all Junior and Senior Rochester Gauges For use with ROCHESTER receiver CSU M 4370S and Intrinsically Safe Barrier 0146 00075E wired with up to 300 meters of 3 0 75 shielded cable Li YCY part number is 6320S 2072E with 8 Junior Size 9 Senior Size Impedance Ci 100nF Li 4 8uF For power s
27. pe Le 0 7mH KM Sensor for special utilisation on request 6320 S83072E 5992S02713 JR Li YCY 0 75 3 4V 3 3 Ci 0 45uF 14V DS 1369 Cc 210nF Km 5992802713 100M 9mA Li 4 8uH 200mA WD 569 Lc 0 7mH KM 6320893072E S5ACNS02714 SR Li YCY 0 75 3 4V 3 3V Ci 0 45uF 14V DS 1369 Cc 210nF Km S5ACNS02714 100M 9mA Li 48uH 200mA WD 569 Lc 0 7mH KM 6320 S84072E 5961S02714 JR Li YCY 0 75 2 3V 2 5V Ci 2 3uF 10V DS 1368 Cc 210nF Km 5961802714 8M llmA Li 48uH 200mA WD 568 Lc 0 7mH KM 6320S85072E 5896802714 JR Li YCY 0 75 7 24V 7 24V Ci 0 13uF 24V DS 1370 Cc 210nF Km 5896802714 50M 8mA Li 48uH 200mA WD 570 Lc 0 7mH KM Page 11 22 ROCHESTER GAUGES INC Replacing Dials ISO 9001 AND QS 9000 REGISTERED READ COMPLETELY BEFORE ATTEMPTING INSTALLATION THESE INSTRUCTIONS ARE PREPARED TO ASSIST TRADESMEN AND OTHERS GENERALLY FAMILIAR WITH LIQUID STORAGE TANK EQUIPMENT CONSUMERS ARE NOT QUALIFIED TO PERFORM THE INSTALLATION DESCRIBED BELOW IF YOU HAVE ANY QUESTIONS CONCERNING INSTALLATION OR OPERATION OF THE DIAL OR GAUGE CONTACT ROCHESTER GAUGES INC OR ONE OF OUR AUTHORIZED DISTRIBUTORS FOR ASSISTANCE CHECK SIDE OF GAUGE HEAD FOR MODEL NUMBER AND ASK FOR TECHNICAL DATA SHEET FOR YOUR MODEL CAUTION Determine and install the appropriate magnetic dial based on gauge and system requirements The dial type supplied may not be suitable for
28. s bolts or gauge heads are loosened or removed D CONFORMITY 3 1 2 WAS CONFORMITY 4 15437 04 C Modify for European Market JN RGI F san LET REVISIONS ER DATE LET REVISIONS ER DATE LET REVISIONS ER DATE TOLERANCES DD DDD ANGES MATL COMMERCIAL DO NOT SCALE SURERSEDES DRAWN N ER USED REMOTE READY NOT SHOWN 010 005 1 TOLERANCES DRAWING NEW JN 15437 ON GAUGES 22 ROCHESTER GAUGES INC OF TEXAS ai PAIE PART NAME HALL MODULE INSTALLATION DRAWING NUMBER e J DALLAS TEXAS U S A N A 28 Jan 04 INSTRUCTIONS DATA SHEET DS 1349 BE MATERIAL DRAWING NUMBER Install R3D p 15 22 2 SOLDER WITH INSULATION TOUCHING TERMINAL TYP 3 PL AEN r MODULE 1 16 MAX SPACE ABOVE EPOXY COVER 3 HOLE FOR EPOXY INJECTION INDEX 5 White 3 5 6VDC IN L GROUND Brown ae OUTPUT Green Black heat shrink 6 oe Cable Liv K Brown 3x0 25 poe Green a COVER NOTES 1 SLIDE 0023 00519 COVER OVER WIRES 2 SOLDER WIRES TO APPROPRIATE TERMINALS 3 FIT COVER OVER
29. transformation of magnetic field from the specific pointer to an electrical signal proportional with the volume in of the liquid inside the tank and this which is the dial size Junior Senior R3D Senior 4 Magnetel 4 or 8 The transmitters work as Voltage divider Vout Vin b Certification These sensors are compatible for use in Hazardous Area if they are powered by an intrinsically safe voltage supply with the values Ui 14VDC Ii 200mA Ui and Ii are not the power supply and the consumption current of the sensors but the maximum admitted values for the explosion proof protection On the other hand Li and Ci are the inductance and the capacitance of the sensor It is important to add them the wiring values They are identified by means of a sticker which recall the certification data Except other mentions the power supply voltage is 5VDC 1V with a nominal current of 5mA under 5VDC KKKKKK Hall Effect Sensor 63208 E x 112G EExiblIBT4 SSePO4ATEX 102 CE 0492 If used in flammable area G and powered by an Intinscally Safe power supply with if Ui 14VDC li 200mA Li 4 8uH Ci 2nF 123nF if Shielded Rochester Gauges Intl 1300 WAVRE BELGIUM x Certification following European Directive 94 9 CE ATEX Il2G Sensor for aboveground Hazardous Area with probability of gas or vapour category 2 EEx ib Intrinsically Safe sensor protection made by the supply characteristics Ui i IIB Gas group for wh
30. upply less than 5VDC other models available Please contact us WIRING 6320S 6320S Model 1072E 2072E Power 4 6VDC White SIGNAL 0 to Power OV ground The shield has to be wired to the receiver electrical earth APPROVAL II 2 G EEx ib HIB T4 SSePO4ATEX 102 CE 0492 If used in flammable area and powered by an Intrinsically Safe power supply with if Ui 14VDC li 200mA Li 4 8uH Ci 2nF 123nF if Shielded R3D HALL EFFECT MODULE 6320S71072E Description The Rochester Remote Ready Dial R3D is a magnetically driven Hall Effect compatible dial Dials are utilized on stationary tanks equipped with gauges Serie 628 JR or SR where direct reading plus an electrical level indication are required Rochester s Hall Effect module is designed to snap fit in the R3D which provide a second magnetic coupling to Hall Effect Module read also Hall Effect Transmitter leaflet General Specifications Accuracy 4 for all types Hysteresis less de 1 typical Repeatability 2 Operating Temp 40 C to 80 C 40 F to 176 F Voltage Supply SVDC nom 3 5 to 6VDC Consumption 4 5mA under 5VDC typical Impedance typical Ci 2 0nF Li 4 8uH Tension de sortie Ratiometric 8 80 of supply uF Voltage 8 80 volume Ratiometric means that the output voltage is proportional to the volume See DS 1349 BE for installation note Output current ImA Resolution Infinite Electrical cord
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