BBS-U - Jestic Express
Contents
1. 8 203mm DEEP PAN WITH HOLE STAINLESS 20 508mm X 12 305mm 6 152mm DEEP PAN WITH HOLE STAINLESS 20 508mm X 12 305mm 4 102mm DEEP PAN WITH HOLE STAINLESS 20 508mm X 12 305mm BRUSH COVER LUG SUPPORT B201C BRUSH COVER LUG SUPPORT WITH 4 HIGH COLLAR BBS U L B200 BRUSH COVER LUG SUPPORT WITH PANELS BBS U 3814 8 BBS M 3314 B150 SIFTER BRUSH ASSEMBLY BLACK BRISTLES B148 FOR BBS M 3314 B160 SIFTER BRUSH ASSEMBLY WHITE BRISTLES B202 SIFTER SCREEN L202 SIFTER SCREEN FOR BBS U L B202C SIFTER SCREEN WITH COLLAR FOR BBS U 3927 DOUGH BALL CHUTE NOT REQUIRED ON BBS U L INSTRUCTION LABEL B120 FOR BBS M 3314 MANUAL SIFTER LUG WITHOUT HOLE WHITE PLASTIC 26 660mm X 16 406mm LUG WITHOUT HOLE GRAY PLASTIC 26 660mm X 16 406mm LUG WITHOUT HOLE ALUMINUM 26 660mm X 16 406mm 8 203mm DEEP PAN WITHOUT HOLE STAINLESS 20 508mm X 12 305mm B304 DOUGH BALL PAN PLASTIC 9 229mm X 13 330mm B104 DOUGH BALL PAN STAINLESS 6 152mm X 12 305 B127 DOUGH BALL PAN STAINLESS 10 254mm X 12 305mm PARALLEL SHAFT GEAR MOTOR 115 230 VOLT 50 60 Hz MOTOR COMPARTMENT SEAL DRIVE COUPLING ASSEMBLY FOR BBS U L206 DRIVE COUPLING ASSEMBLY FOR BBS U L 8 BBS U LD LOCK WASHER MOTOR ASSEMBLY BOLT MOTOR ASSEMBLY SCREW MOTOR COVER CIRCUIT BOARD TIMER RELAY 120 240 VOLT 50 60 Hz CONTROL2. 5 127mm CASTER NON LOCKING B243 BULLET FOOT ASSEMBLY PARTS SPECIFIC TO BBS M 3314 BEARING BLOCK EXTERNAL 1 2 13mm THICK BEARING BLOCK INTERNAL 1 25mm THICK SPRING DRIVE COUPLING WITH ARMATURE WITH SOLID SHAFT HANDLE WITH MOUNTING HARDWARE B204 B205 B208 B209 B210 PROBLEM SOLVING GUIDE Many problems have a simple solution Please use this guide to help resolve operational difficulties Contact AyrKing Corporation if unable to correct any problem PROBLEM Flour on floor Dough balls in sifted breading Excessive flour in dough ball pan Brush and or screen clogged with flour Brush not in proper contact with screen Dough balls in sifter screen Motor will not operate POSSIBLE SOLUTIONS Push bottom lug tight against backstop Check dough ball pan level empty if full Check installation of dough ball chute if equipped Check proper position of brush cover Check dough ball pan level empty if full Check that pivot pin end of screen is positioned tight against sifter enclosure Inspect screen for damage replace if necessary When brush is new first few days of operation this is normal until brush develops a set For first few days push flour into brush area slower Verify that holes in brush cover and in top lug are at opposite end of screen from motor compartment Brush may be wore out replace with new brush Make certain t
3. is in motion remove lug plug 1 and push breading slowly through lug hole Replace lug plug 1 over hole in top lug 2 After breading has passed through sifter screen 5 and brush 4 has stopped rotating remove bottom lug 8 and pour breading into top lug 2 On models that have a bottom lug with hole 2 and lug plug 2 simply interchange the top and bottom lugs Replace proper lug 8 or 2 tightly against backstop Occasionally empty dough ball pan 9 into trash Repeat above steps as often as needed DAILY CLEANING Numbers in parenthesis refer to parts view drawings Always disconnect power supply when servicing or cleaning machine NEVER SPRAY MOTOR COMPARTMENT WITH WATER Remove top 8 bottom lugs 2 4 8 lug plug 1 brush cover 3 brush 4 sifter screen 5 dough ball chute 6 if equipped and dough ball pan 9 Take all items to wash sink Clean table and sifter enclosure with a towel soaked in detergent water solution Be sure to clean all crevices Wipe off soapy solution using water rinsed towel until all surfaces are clean Soak towel in sanitizing solution or bleach water solution and wipe all surfaces thoroughly In wash sink spray all removed items with hose to dislodge any breading Soak all components in dish washing detergent and water solution NEVER soak or rinse brush 4 in hot water it may damage bristles Use warm water only Brush can be cleaned by using a round brush to remove soil
4. After cleaning brush 4 rinse detergent solution and soak in sanitizing solution for five minutes After soaking remove the brush 4 and shake away excess moisture Place brush on square post 27 located on top of table by standing on end Allow to fully air drying before reinstalling brush 4 Clean the sifter screen 5 and brush cover 3 in the detergent water solution with a towel or scrub pad if required Rinse off detergent solution Soak items in sanitizing solution for one minute Rinse dough ball chute 6 and dough ball pan 9 and replace in sifter Reinstall sifter screen 5 Place brush cover 3 on tabletop Allow all components to thoroughly dry before re using Clean the lugs 2 8 8 and lug plug 1 in sink with towel or scrub pad if required Rinse off detergent solution Place items in sanitizing solution and soak for one minute Place items upside down on tabletop to air dry Allow all components to thoroughly dry before re using BBS U PARTS VIEW U LD PARTS VIEW BBS U L amp BBS PARTS LIST EACH ITEM HAS DIFFERENT PART NUMBERS DEPENDING ON THE SIFTER MODEL PART DESCRIPTION NOMINAL SIZE 1 w gt NIO 10 11 13 14 19 20 21 22 23 24 B101 LUG PLUG PLASTIC LUG WITH HOLE WHITE PLASTIC 26 660mm X 16 406mm B302G LUG WITH HOLE GRAY PLASTIC 26 660mm X 16 406mm LUG WITH HOLE ALUMINUM 26 660mm X 16 406mm
5. PANEL OVERLAY FLAT WASHER MOTOR COVER LOCK WASHER MOTOR COVER ACORN NUT MOTOR COVER POWER CORD NEMA 5 15 PLUG 120V USA 8 CANADA 96 2438mm COILED POWER CORD NEMA 5 15 PLUG 120V USA 8 CANADA 24 610mm POWER CORD 6 15 PLUG 240V 96 2438mm POWER CORD BRITISH 10A 250V PLUG WITH 10 FUSE 96 2438mm RECEPTACLE UNIVERSAL 120 240V THREE PRONG MALE WITH NOISE FILTER BRUSH POST LOCATED ON TOP OF TABLE B325 LUG COVER WHITE PLASTIC 26 660mm X 16 406mm B325G LUG COVER GRAY PLASTIC 26 660mm X 16 406mm B125 LUG COVER ALUMINUM 26 660mm X 16 406mm 8107 PAN COVER STAINLESS 20 508mm X 12 305 PARTS SHOWN IN DIAGRAMS ALL ITEMS ARE NOT LISTED IN THIS MANUAL CONTACT AYRKING FOR ASSISTANCE GENERAL PARTS AND ACCESSORIES B313 RECTANGULAR WIRE BASKET WITH HANDLE 8 FRONT HOOK FOR SIZE PAN 122 ROUND STAINLESS STEEL WIRE DIP BASKET B123 ROUND STAINLESS STEEL DIP POT B109 PLASTIC DRIP TRAY WITH ROUND HOLE FIT INSIDE B123 B124 ROUND STAINLESS STEEL DIP POT LID B126 RECTANGULAR STAINESS STEEL WIRE FEATHERING BASKET B129 RECTANGULAR STAINLESS STEEL WIRE BASKET FOR 2 3 SIZE B132 RECTANGULAR STAINLESS STEEL WIRE BASKET FOR 1 SIZE PAN B146 P SHAPED PLASTIC CLIP TO AFFIX POWER CORD TO SIFTER B171 USER S MANUAL B240 5 127mm CASTER LOCKING B242
6. Seal with tape Do not Thank you for your business We trust you will find this new Breader Blender Sifter to be quiet efficient and durable Please return this completed page The owner is required to return this product registration information immediately The model and serial numbers are stamped on the nameplate located next to the machine s controls Double tables have two different serial numbers please list both Please print clearly Place stamp here Corporation 2013 Cobalt Drive Louisville KY 40299 2417 USA R dk o First Fold Line Seal with tape Do not staple Store Name Store D Address City State Province Region Country Postal Code Telephone Fax Store Owner Model Serial Number s This intentionally left blank AyrKing Corporation 2013 COBALT DRIVE LOUISVILLE KY 40299 USA www ayrking com TELEPHONE 1 502 266 6270 USA Tollfree 1 866 266 6290 FACSIMILE 1 502 266 6274 BREADER BLENDER SIFTER Operation Maintenance and Warranty for Model Numbers beginning with BBS U BBS U L BBS U LD Read this manual thoroughly before operating machine The model and serial numbers are on the data plate mounted on the machine Record the model and serial numbers below Breading tables with two machines will have two serial numbers Refer to these numbe
7. ate the failed component to determine whether the failure is covered by this warranty If AyrKing does not receive defective components within two weeks of replacement component shipment if required by AyrKing or if the failure is determined not to be covered under this warranty AyrKing will invoice the end user for the replacement component shipping costs and labor charges if applicable AyrKing Corporation is not responsible for any damages due to removal or any expenses incurred for installation of replacement component including but not limited to travel time fuel charges etc AyrKing Corporation is not liable for any other expenses or costs due to the non performance of the product including shipping costs on the mandatory return of defective product or component The buyer assumes all risks and liability for results of use of product This warranty does not apply to products that have been misused subjected to negligence or accident or altered repaired in any way so as to affect the product s performance or reliability The brush assembly is excluded from warranty coverage Nor does this warranty apply to any peripheral components such as lugs plugs pans pots baskets or other items that may be bundled in a package with the Breader Blender Sifter 11 09
8. hat the brush and sifter screen are thoroughly dry before use Check brush for flattened bristles If evident wash brush in hot water and air dry on brush post in vertical position Never lay brush in flat position to dry This is recommended only as a procedure to straighten flattened bristles Usually bristles should not be subjected to hot water If this fails to cure the problem replace brush Note daily cleaning and thorough proper drying extend brush life Brush may be wore out replace with new brush Check dough ball pan empty if full Check dough ball chute for obstructions Check power source plug circuit breaker frayed wires etc Verify proper mechanical motion of start push button Have qualified technician check operation of components ELECTRICAL SCHEMATICS AC RECEPTACLE CAPACI TUR lt MOUNTED DN TERMS AND CONDITIONS DAMAGED SHIPMENTS Notify carrier in event of damaged shipments whether apparent at time of delivery or concealed damage discovered after unpacking File complaint with the carrier as the customer will be responsible for collection of damage claims AyrKing retains no liability for damaged goods once the goods ship from our dock RETURNS No returns will be accepted without written approval from AyrKing All returned shipments must be freight prepaid and are subject to handling or re stocking charges WARRANTY AyrKing Corporation warrants that the AyrKing Breader Blender Sif
9. mpartment Install dough ball chute 6 into slots inside sifter enclosure chute not included in BBS EC L models Position sifter screen 5 so that the end with pivot pin is located away from the motor compartment Install brush 4 mating end with square hole onto square drive coupling 12 and press brush towards motor until opposite end of brush shaft clears pivot pin located on sifter screen 5 Center brush shaft hole on pivot pin then release brush Rotate brush by hand to assure proper installation Place brush cover lug support 3 flat side up over brush 4 so that brush cover hole is away from motor compartment Place lug with hole 2 into sifter enclosure aligning lug hole with brush cover 3 hole Install lug plug 1 over hole in lug BLENDING Place flour and spices in top lug 2 Press start button 16 While brush 4 is in motion remove lug plug 1 and push breading slowly through lug hole Replace lug plug 1 over hole in top lug 2 After breading has passed through sifter screen 5 and brush 4 has stopped rotating remove bottom lug 8 and pour breading into top lug 2 On models that have a bottom lug with hole 2 and lug plug 2 simply interchange the top and bottom lugs Replace proper lug 8 or 2 tightly against backstop Repeat steps for second blending of breading SIETING Sifting is required after dough balls form during hand breading of product Press start button 16 While brush 4
10. rs in any correspondence with AyrKing Corporation Model Serial Number s Note All procedures listed on these pages are general use guidelines Please refer to your company procedures for exact instructions IMPORTANT SAFETY INSTRUCTIONS Read all instructions before operating When using electrical appliances basic safety precautions must be followed Use this appliance only for its intended use as described in this manual Verify that appliance is properly installed and electrically grounded by a qualified technician in accordance with local electrical codes Do not attempt to repair or replace electrical components A qualified technician should complete all servicing to these components Before performing any service disconnect the machine s power supply Never wear loose fitting or hanging garments while using any appliance Ties necklaces etc may catch on moving parts possibly causing injury CAUTION Risk of fire and or electrical shock Replace only with manufacturer s cord set 120 volt unit uses part number B119 240 volt unit uses part number B419 DO NOT SPRAY MACHINE WITH WATER Machine is designed to shed water amp dust however IT IS NOT WATER PROOF OPERATION Numbers in parenthesis refer to parts view drawings ASSEMBLY Begin each day with all components clean and thoroughly dry Place lug 8 or 2 in bottom rails tight against backstop Place dough ball pan 9 in rails underneath motor co
11. ter shall be free from original defects in workmanship and material provided the same has been properly stored installed serviced maintained and operated AyrKing Corporation extends this warranty to the original purchaser only This warranty specifically covers the mechanical and electrical components that constitute the drive system of the machine This warranty provides non prorated replacement of defect components and labor coverage This warranty begins on the date of initial use or 60 days from the date of shipment from our factory whichever occurs first The parts warranty is in effect for the period of 12 months The labor warranty is in effect for the period of 90 days The end user is required to register ownership of this product with AyrKing Corporation by returning the warranty card supplied with the machine This warranty shall be null and void if the product is not immediately registered with AyrKing Corporation Notify AyrKing Corporation of any performance failure Specify model and serial number of the product when contacting AyrKing AyrKing personnel will assist in evaluating the cause of failure ship any necessary replacement components and authorize a service agency call Replacement components will be provided and shipped at no cost via least expensive route to the end user provided that the end user returns the defective component within two weeks if required by AyrKing AyrKing reserves the right to test and evalu
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