500 SERIES - Moore Industries International
Contents
1. ITS OPTION TO REPAIR OR REPLACE THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES EVEN IF THE COMPANY FAILS IN ANY ATTEMPT TO REMEDY DEFECTS IN THE GOODS OR SERVICES BUT IN SUCH CASE THE BUYER SHALL BE ENTITLED TO NO MORE THAN A REFUND OF ALL MONIES PAID TO THE COMPANY BY THE BUYER FOR PURCHASE OF THE GOODS OR SERVICES ANY CAUSE OF ACTION FOR BREACH OF ANY WARRANTY BY THE COMPANY SHALL BE BARRED UNLESS THE COMPANY RECEIVES FROM THE BUYER A WRITTEN NOTICE OF THE ALLEGED DEFECT OR BREACH WITHIN TEN DAYS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DE FECT OR BREACH AND NO ACTION FOR THE BREACH OF ANY WAR RANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN TWELVE MONTHS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DEFECT OR BREACH RETURN POLICY For a period of thirty six 36 months from the date of shipment and under normal conditions of use and service Moore Industries The Company will atits option replace repair or refund the purchase price for any of its manu factured products found upon return to the Company transportation charges prepaid and otherwise in accordance with the return procedures established by The Company to be defective in material or workmanship This policy extends to the original Buyer only and not to Buyer s customers or the users of B2. 500 SERIES Form M500 V6 Process Controllers E Hardware Installation and Modification Manual for Electronic Products Series 531 532 535 545 555 Model 2 il moore INDUSTRIES M500 V6 JUNE 2005 Installation INTRODUCTION This technical brochure provides hardware installation and modification instructions for our controllers Series 531 532 535 545 and 555 Use these instructions with the following kits Display Assembly Kits 531 632 531 Display Assembly Kit 532 692 532 Display Assembly Kit 535 632 535 Display Assembly Kit 545 634 545 Display Assembly Kit 555 632 555 Display Assembly Kit Output and Communications Module Kits 532 600 531 532 Analog Module Kit 535 600 Mechanical Relay Module Kit 535 601 Milliamp Module Kit 535 602 SSR Module Kit 535 603 SSR Drive Module Kit 535 604 Loop Power Module Kit 535 705 RS 485 Communications Module Kit Power Supply Kit 535 790 usns 90 to 250VAC Power Supply Kit 585 782 uus 24VAC NDC Power Supply Kit Mounting Kit 535 761 Mounting Kit Miscellaneous Kits 532 100 531 532 Bypass Board Kit 535 188 Rear Terminal Upgrade Kit 535 660 531 532 535 545 555 Jumper Kit 535 662 issis Gasket Kit 1 Panel Gasket 1 Bezel Gasket 535 763 Bezel Retention Scr
3. Industries Sales and Service Office The Interface Solution Experts www miinet com United States info miinet com Belgium info mooreind be China sales mooreind sh cn Lii MOOR Tel 818 894 7111 FAX 818 891 2816 Tel 03 448 10 18 FAX 03 440 17 97 Tel 86 21 62481120 FAX 86 21 62490635 IND USTRIES Australia sales mooreind com au The Netherlands sales mooreind nl United Kingdom sales mooreind com Tel 02 8536 7200 FAX 02 9525 7296 Tel 0 344 617971 FAX 0 344 615920 Tel 01293 514488 FAX 01293 536852 Declaration of Conformity C 4 EMC Directive 89 336 EEC Manufacturer s Name Moore Industries International Inc Manufacturer s Address 16650 Schoenborn Street North Hills CA 91343 6196 USA Declares that the product s Product Name 500 Series MODEL INPUT OUTPUT POWER OPTIONS HOUSING Model Number s 500 Series T Universal Power H or J x Supply Indicates any input output option and housing as stated on the product data sheet Indicates CE Compliant Conforms to the following EMC specifications EN61326 1 1998 Electromagnetic Compatibility requirements for electrical equipment for control use Conforms to the following safety standard EN 61010 1 2001 Supplemental Information CE option requires CE KIT PN 535 765 Date Fred Adt Robert Stockham Quality Assurance Director Moore Industries International Inc European Contact Your Local Moore Industries Sa
4. allation to make sure the pins are straight Align ETT the pins with the Photo 6 socket holes and Snip Tie Wrap on Mod 4 carefully insert the module Press down on the module to seat it firmly on the board 4 The Microcontroller and Power Supply board are attached to either side of the Option board by male female pin connectors Use a gentle rocking motion and carefully apply pressure in a uniform direction to separate Photo 4 Separate Boards Installation Guide 500 Series 3 Installation NOTE Front of Unit Back of Unit If you replace the EPROM chip you toward Operator Interface toward rear terminals must align the notch facing the front of the unit BATTERY 8 5 Pin Connector o Female 22 Pin Connector NOTE The 5 and 22 Pin connnectors on the boards are all keyed so they will only align one correct way Male 22 Pin Remote Setpoint Jumper Male 22 Pin Connector Connector Output 4 A Male 12 Pin I PFEP Male 22 Pin Connector Connector Figure 2 12 Pin Female 8 22 Pin Female Microntroller Board Connector Connector Option Board and Power Supply Board 5 Pin Connector Module Retention Plate over Outputs 1 2 3 NOJINC NOJ2NC NOJ3NC 4 500 Series Installation Guide Installation 8 Replace tie wraps for the Retention Plate and for Output Module 4 with new ones Failure to use these devices may result in a loosening of the module and eventual
5. electronics to prevent static discharge CAUTION Do not scratch the boards or bend the pins of the connectors Installation Guide To Change the EPROM 13 The EPROM is located on the Microcontroller Circuit board Figure 2 It has a white label that list the part number and software revision level Use an I C Extractor to carefully remove the EPROM If you do not have an I C extractor gently use a small flat blade screwdriver to pry up the EPROM DO Not bend the EPROM legs 14 Carefully insert the new EPROM To position correctly match the notched end of the EPROM to the markings on the board The notched end will face towards the display Make sure all pins are in the socket To Reassemble the Unit 15 See Figure 2 Align the connector pins on the Option Board with the connector sockets on the Microcontroller and Power Supply boards Squeeze them together making certain all three are properly seated against one another Check along the side edges for gaps Make sure the conector is properly aligned Also check that the cable assemblies are not pinched 16 See Figure 2 Align the board assembly with the front face assembly with the Option board at the bottom see Figure 1 Reinstall the retention clips Align the boards into the slots of the front face assembly and the clips will snap into place 17 When you are ready to reassemble the unit align the boards in the chassis with the case s top and bottom groo
6. ew Kit 535 664 Module Retention Kit Retention Plate and Tie Wrap 535 665 Module Retention Tie Wrap Kit 093 128 Lithium Battery Universal Kit can be used with all 500 Series Controllers EPROM Kits 531 740 531 EPROM Kit 532 740 532 EPROM Kit 595 741 535 EPROM Kit RSP 585 775 535 Profiler EPROM Kit No RSP 585 770 535 Profiler EPROM Kit RSP 535 740 535 EPROM Kit No RSP 545 740 545 EPROM Kit No RSP 545 741 545 EPROM Kit RSP 555 740 555 EPROM Kit Microcontroller MCU Board Kits 585 7315 MCU Board Kit 545 738 MCU Board Kit with CE Option Option Board Kits b8b 720 inane 531 532 535 545 Option Board Kit No Options 585 721 sissies 531 532 535 545 Option Board Kit Digital Inputs 585 722 5 535 545 Option Board Kit Slidewire Feedback 585 729 535 545 Option Board Kit Digital Inputs and Slidewire Feedback 545 724 531 532 535 545 555 Option Board Kit RSP 545 725 iis 531 532 535 545 555 Option Board Kit Digital Inputs and RSP 545 726 535 545 555 Option Board Kit Slidewire Feedback and RSP 545 727 unnn 535 545 555 Option Board Kit Digital Inputs Slidewire Feedback and RSP HOW TO USE THIS MANUAL A CAUTION Static discharge will cause damage to equipment Always ground y
7. failure If you ordered a module separately it should have come with a tie wrap An extra set of tie wraps is available by order ing Part 4535 665 Note For greatest accuracy milliamp modules added for retransmission must be calibrated per instructions in Operator s Manual To Change the Option Board 9 See Photos 3 and 4 Replace the existing Option board with the NEW one Note When adding Option board for 5 digital inputs associated screw terminal in the rear terminal block must be installed See information on page 1 for ordering a Screw Kit To Change the Power Supply or Microcontroller CPU Board 10 For the Microcontroller Board disconnect the 5 pin female connector that wires it to the Display Assembly Reattach the connector to the new board You can only orient the connector one way For the Power Supply Board disconnect the 5 pin female connector that wires it to the Display Assembly Reattach the connector to the new board You can only orient the connector one way To Change the Display Assembly 11 Disconnect the 5 pin female connector that wires the Microcontroller Board to the Display Assembly Disconnect the 5 pin female connector that wires the Power Supply Board to the Display Assembly 12 Attach the new Display Assembly to the boards at the appropriate connectors CAUTION Static discharge will cause damage to equip ment Always ground yourself with a wrist grounding strap when handling
8. ing information for return of the equipment after repair c The name and phone number of the person to contact if questions arise at the factory Use sufficient packing material and carefully pack the equipment in a sturdy shipping container 4 Ship the equipment to the Moore Industries location nearest you The returned equipment will be inspected and tested at the factory A Moore Industries representative will contact the person designated on your documentation if more information is needed The repaired equipment or its replacement will be returned to you in accordance with the shipping instructions furnished in your documentation WARRANTY DISCLAIMER THE COMPANY MAKES NO EXPRESS IMPLIED OR STATUTORY WARRAN TIES INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY GOODS OR SER VICES SOLD BY THE COMPANY THE COMPANY DISCLAIMS ALL WARRAN TIES ARISING FROM ANY COURSE OF DEALING OR TRADE USAGE AND ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY ACKNOWL EDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR USAGE IN THE TRADE OF THE BUYER AND OF THE COMPANY AND THAT ANY PRIOR DEALINGS OF THE BUYER WITH THE COMPANY DO NOT IM PLY THAT THE COMPANY WARRANTS THE GOODS OR SERVICES IN ANY WAY ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY AGREES WITH THE COMPANY THAT THE SOLE AND EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONCERNING THE GOODS OR SERVICES SHALL BE FOR THE COMPANY AT
9. les and Service Office The Interface Solution Experts www miinet com United States info miinet com Belgium info mooreind be China sales mooreind sh cn Lii MOOR Tel 818 894 7111 FAX 818 891 2816 Tel 03 448 10 18 FAX 03 440 17 97 Tel 86 21 62481120 FAX 86 21 62490635 IND USTRIES Australia sales mooreind com au The Netherlands sales mooreind nl United Kingdom sales mooreind com Tel 02 8536 7200 FAX 02 9525 7296 Tel 0 344 617971 FAX 0 344 615920 Tel 01293 514488 FAX 01293 536852 RETURN PROCEDURES To return equipment to Moore Industries for repair follow these four steps 1 Call Moore Industries and request a Returned Material Authorization RMA number Warranty Repair If you are unsure if your unit is still under warranty we can use the unit s serial number to verify the warranty status for you over the phone Be sure to include the RMA number on all documentation Non Warranty Repair If your unit is out of warranty be prepared to give us a Purchase Order number when you call In most cases we will be able to quote you the repair costs at that time The repair price you are quoted will be a Not To Exceed price which means that the actual repair costs may be less than the quote Be sure to include the RMA number on all documentation Provide us with the following documentation a Anote listing the symptoms that indicate the unit needs repair b Complete shipp
10. ourself with a wrist grounding strap when handling electronics to prevent static discharge B Before removing or inserting any hardware on the controller copy down all configuration parameters Also replacing the battery EPROM or MCU Board will erase parameter settings and they will need to be reset C Forall hardware adjustments perform steps 1 2 and 3 D Follow the guide and complete any additional steps as required by your particular application E Complete your hardware adjustments with steps 15 16 17 18 19 amp 20 EQUIPMENT To make any hardware changes to the units you will need the following equipment e Wrist grounding strap Phillips screwdriver 2 Small flat blade screwdriver Wire cutters C Extractor if changing the EPROM 2 500 Series Installation Guide Installation INSTRUCTIONS one of the larger two boards from the Option Board Photo 4 Be careful not to bend the To Disassemble the Unit connector pins Separate the other board in the same manner Figure 2 opposite page shows the Microcontroller Board Option Board and Power Supply Board For any hardware modifications disassemble the unit 1 With power off loosen four captive front screws with a Phillips screwdriver Remove the four screws p To Add or Change Output Modules The 500 Series units have provisions for four output modules The units come factory configured with specified modules installed in appropria
11. te locations You can make field modifications by properly remov ing and or adding the modules into the appropriate Sockets Three of the output sockets are located on the Power Supply Circuit Board A fourth output socket is located on the Option Board refer to Figure 2 5 Aretention plate and tie wrap hold Output modules 1 2 and 3 on the Power Supply board firmly in place To remove the retention plate snip the tie wrap with wire cutters Photo 5 OPTION BOARD Figure 1 Location of Printed Circuit Boards for Hardware Configuration 2 Slide the chassis out of the case by pulling on front face plate assembly at the bezel see Figure 1 3 Locate the retention clips holding the front face assembly to the rest of the chassis Pry apart these retention clips gently with a screwdriver to separate the printed circuit board group from the front face assembly Photo 3 Photo 5 Remove Retention Plate CAUTION Always snip the tie wrap on top of the Retention Plate as shown in photo 5 to prevent damage to the surface mount components 6 Adisposable tie wrap Take care not to Photo 3 Pry Clips holds Output module break the clips or 4 on the Option scratch the circuit board board in place To The Microcontroller Board and Power Supply Board remove the module remain attached to the Operator Interface Assem snip the tie wrap bly by wired connectors Photo 6 7 Inspect each module before inst
12. uyer s products unless Buyer is an engineering contractor in which case the policy shall extend to Buyer s immediate customer only This policy shall not apply if the product has been subject to alteration misuse accident ne glect or improper application installation or operation THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSE QUENTIAL DAMAGES WORLDWIDE www miinet com China sales mooreind sh cn Tel 86 21 62491499 FAX 86 21 62490635 United Kingdom sales 9 mooreind com Tel 01293 514488 FAX 01293 536852 Belgium info 9 mooreind be Tel 03 448 10 18 FAX 03 440 17 97 The Netherlands sales 9 mooreind nl Tel 0 344 617971 FAX 0 344 615920 United States info miinet com MO ORE Tel 818 894 7111 FAX 818 891 2816 INDUSTRIES rei 02 8535 7200 rix 02 9525 725 2006 Moore Industries International Inc Specifications and Information subject to change without notice
13. ves Press firmly to slide the chassis into the case If you have difficulty check that you have properly oriented the chassis and there are no screws interfering with the case 18 Carefully insert and align screws Tighten them until the bezel is seated firmly against the gasket DO NOT OVERTIGHTEN 19 If may be necessary to re configure the software features of your controller or station Please refer to your User s Manual 20 To maintain NEMA 4X Rating you may need new mounting gaskets order part 4535 662 Refer to your user s manual 500 Series 5 Declaration of Conformity C 4 EMC Directive 89 336 EEC Manufacturer s Name Moore Industries International Inc Manufacturer s Address 16650 Schoenborn Street North Hills CA 91343 6196 USA Declares that the product s Product Name 500 Series MODEL INPUT OUTPUT POWER OPTIONS HOUSING Model Number s 500 Series T 24 Vdc Hor J E Indicates any input output option and housing as stated on the product data sheet Indicates CE Compliant Conforms to the following EMC specifications EN61326 1 1998 Electromagnetic Compatibility requirements for electrical equipment for control use Conforms to the following safety standard EN 61010 1 2001 Supplemental Information CE option requires CE KIT PN 535 766 Date Fred Adt Robert Stockham Quality Assurance Director Moore Industries International Inc European Contact Your Local Moore
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