Instrukcja serwisowa GH10PF_U_v01_w01_ENG
Contents
1. 7 6 3 AUTOMATIC OPERATION MODE ciin etm t hd tet hel edt CERE as 7 6 4 MANUAL OPERATION MODE iege 9 6 5 VIEWING FLAME TEMPERATURES meore eed eret be eee c e ca ee Tete ie re tit 10 6 6 M UM 10 6 7 ROWER FAILURE ettet ttt etae et ttd eed ee tdt 11 6 8 BOILER B RNOUT DETECTION eese recita erede b t etse rre dest ea herede ee 11 6 9 MAXIMUM FEEDER TEMPERATURE 2 aaa 11 Fe USER SETTINGS w GSG O di b QUIM RUE VV EN 12 7 1 BOWER PRESET TEMPERATURE UO oie ect etta witali Gaia de e a n eee taa 12 3525 FEEDER WORKING TIMET UT oaza t GER D RR P ERA eek 12 753 FEEDER STOR TIME U2 22 reete ie tee e eee t otii etit than de tian cat 12 7 4 MAINTAIN TIME oet i rettet ete hti ette vea lee Cent Pa Ce deck haee dd 13 7 54 EANSPEED UM ee tt ette trie rte eie mette eater a e tho qute e erts 13 7 6 THE NUMBER OF GRATE ROTATION IN HEATING MODE 05 2 41 20 0 0018000 nnne nnne nnn 13 7 7 GRATE STOP TIME IN HEATING MODE 06 0 4 22222 00 2 0 0 000 081 aa aaa aaa aa kaza aa kaza aaa kaza 13 7 8 THE NUMBER OF GRATE ROTATION IN SUSTAIN MODE 1 7 0002. If during setting the new temperature at CE none of the following key A 3 P is pressed for 15 s the new temperature will not be saved and the Controller will exit the programming mode 7 2 Feeder working time U1 This setting informs the user about the time for which the fuel feeder will be activated in the AUTO mode Settings are within range of 2s to 250s You can change the setting using the following procedure STERA STEP 2 STEP 4 The green LED lights on the is Goto U1 Save the new The display shows Set the new desired temperature UO parameter value oe Move to the U2 current setting setting 7 3 Feeder stop time U2 This is the period of time between two consecutive fuel feeds in the AUTO mode Settings are within the range from 5s to 2505 You can modify this setting applying a procedure similar to the one described in section 7 2 PPUH GECO Sp zo o Ltd Issue I SINCE september 2014 GH10PF USER MANUAL PAGE 13 7 4 Maintain time U3 This is the period of time after which the Controller activates the feeder and fan for the period set by the manufacturer for the MAINTAIN mode to prevent burning out of the boiler Settings range is from 1 min to 250 min You can modify this setting in a manner similar to the one described in section 7 2 7 5 Fan speed U4 This setting determines the fan rot
3. Electrical system regardless of its type should end with a plug in socket equipped with protective contact Using a socket without connected protective contact may result in electric shock The controller needs to be connected to a separate power supply line protected with a properly selected quick fuse and differential current switch anti electric shock It is forbidden to connect any other equipment to this line THE CONTROLLER IS POWERED FROM 230V 50HZ MAINS ANY REPAIRS MAY BE CARRIED OUT ONLY WITH POWER SUPPLY CUT OFF AT THE FUSE 5 QUICK START Carry out the following operations in order to activate the GH10PF controller quickly 1 Connectthe unit to the mains plug in power supply cable Switch on the controller using push button OJ The following screen will appear Geo 35H 35 B P BJ GH10PF iu OPE Jae Press push button and the controller will start automatic operation based preset factory parameters PPUH GECO Sp z o o Ltd Issue SINCE SEPTEMBER 2014 GH10PF USER MANUAL PAGE 6 Table 1 Factory settings chart User RM Factory Description parameter settings Boiler preset temperature The number of grate rotation in heating U5 3 mode Grate stop time in heating mode The number of grate rotation in sustain U7 3 mode U8 Grate stop time in sustain mode 5 min Only when F41 2 6 OPERATION OF THE GH10PF 6 1 System configuration F41 0 or F41 1 Wat
4. gt section 1 3 page 4 The grate is inactivate after inputs reed relay change from open to close To activate or inactivate the grate feeder container press the following keys simultaneously grate activation and operation are indicated by means of a horizontal line on the left side of the display in the lower sign segment on the Controller main display screen section 1 3 page 4 6 5 Viewing flame temperatures After pressing the display shows water temperature at the boiler outlet Flame sensor measurement is available in the AUTO and MAINTAIN modes but only if the flame sensor are properly enabled Press to view the flame sensor measurement Press the key again to exit the view You can also wait for automatic exit 10s from pressing the key Press Fal to view the feeder temperature sensor measurement Press the key again to exit the view You can also wait for automatic exit 10s from pressing the key 6 6 6 7 Alarms The Controller uses 8 different alarms In each alarm condition the Controller displays the alarm number and activates the alarm sound output In case of several alarm conditions occurring simultaneously their numbers are displayed in sequence You can exit an alarm condition only by pressing except the AL12 alarm Alarms e AL1 STB activated or fuse blown e AL2 Boiler outlet temperature sensor failure e AL3 Feeder temperature sensor failure e ALY gra
5. CONTROLLER FROM THE POWER SUPPLY DURING STORMS 3 TECHNICAL DATA Power supply 230V AC 10 15 NTC sensor PT1000 sensor j resistance resistance sroka ESI cC to characteristics characteristics E Temp Resistance Temp Resistance Humidity 20 to 80 RH s 5 sj Fan protection 3 15A 0 7174 89 0 1000 00 Sensors type 2 2 PT1000 10 4374 83 50 1194 00 Sensors operating 0 C 100 C 20 2747 10 100 1385 10 temperature range PT1000 0 C 420 C 30 1774 91 150 1573 30 40 1172 09 200 1758 60 50 795 08 250 1941 00 Gian Maximum continuous 60 547 95 300 2120 50 load 70 384 62 350 2297 20 Feeder conteiner Grate 1A 250W 80 275 86 400 2470 90 CH pump 1A 250W 90 202 37 450 2641 80 Fan 1A 250W 100 149 16 500 2809 80 Burner feeder 1A 250W 550 2974 90 Heater 3A 750W 600 3137 10 PPUH GECO Sp z o o Ltd Issue Il SINCE SEPTEMBER 2014 GH10PF USER MANUAL PAGE 5 case of connection controllers with contactor or intermediary relay User should apply dedicated to the outputs quencher GS construction for example varistor construction If this kind of protection will be omit This can cause incorrect working or damage outputs in controller 4 ELECTRICAL SYSTEM AND CONNECTION RULES Boiler room should be equipped with 230V 50Hz electrical system according to applicable regulations
6. 00411 aaa enne nnn nnn nnne nnns 13 7 9 GRATE STOP TIME IN SUSTAIN MODE U8 ae aaa aa aaa aaa aa ener aaa kaza ene 13 8 TEMPERATURE LIMITER STB ecce eene eee nennen nnne nnne 14 9 ROOM THERMOSTAT see eta ee CERO EE W E UOS re eus 14 10 CONNECTING DEVICES TO THE GH10PF 15 11 INFORMATION ON LABELLING AND COLLECTION OF WORN OUT ELECTRICAL AND ELECTRONIC EQUIPMENT sissiscsscssccscssccvccsscaseveccscnseescdccssevcusesessescsrsevacecteces 15 PPUH GECO Sp z o o Ltd Issue SINCE SEPTEMBER 2014 GH10PF USER MANUAL PAGE 3 1 INTRODUCTION 1 1 Graphic symbols Symbols intended to indicate and at the same time emphasize the importance of text containing information that warns against dangerous situation have the following graphic forms Warning This symbol is used when it is necessary in described instructions to follow the sequence of carried out operations The unit may be damaged or destroyed in case of any error or proceeding in discord with the description Important This symbol indicates information of particular importance Reference This symbol indicates occurrence of additional information in a chapter PROGRAM SIGNALING g F 1 2 Keyboard and function button AUTOMATIC MODE AUTOMATIC MODE SIGNALING ON OFF MAINTAIN MODE MANUAL FEEDER MANUAL SWITCHING MODE DOWNWARD VALUE CH
7. ANGE FAN MANUAL SWITCHING UPWARD VALUE CHANGE 1 3 Device operation indicators The operation of particular devices is indicated by means of LED lights placed next to the keys gt section 1 2 page 3 and by the first segment of the display Individual lines on the display when lit up indicate the operation of the CH pump the heater and feeder container grate see the figure below l CH pump operation heater operation SINCE SEPTEMBER 2014 PPUH GECO Sp z o o Ltd Issue II GH10PF USER MANUAL PAGE 4 __ feeder container grate 2 GENERAL FEATURES The GH10PF Controller is a microprocessor based device manufactured using the Surface Mount Technology 5 It is designed to control the main Central Heating CH water circuit Control parameters can be adjusted to the current operating conditions and boiler type The Controller includes a system protecting it from power outages and various other disturbances The GH10PF Controller is fitted with e nputsanalog 1 for boiler output temperature measurement PT1000 2 for connecting flame sensor 3 for temperature feeder sensor for check position of grates Reed Relay 4 for room thermostat It also contains five outputs allowing direct connection of 230 V AC devices i e the fan the burner feeder the grate the feeder container the CH circulation pump and the ignition heater IT IS ABSOLUTELY NECESSARY TO DISCONNECT THE
8. Geco MANUAL FOR CONTROLLER GH10PF FOR CONTROLLING CENTRAL HEATING BOILERS FIRED WITH PELLETS AND OATS Program version 01 USER MANUAL We request that users carefully study applicable Instructions before connecting and starting up any of our products Should any doubts arise please contact our Company between 8 a m and 4 p m Attention At the bottom of each page you will find last document s update date Please always use the most recent version of the Instructions which is available free of charge and will be mailed to you if ordered GH10PF USER MANUAL PAGE 2 TABLE OF CONTENTS T INTRODUCTION E 3 Td GRAPHIC SYMBOLS te ire tret e a rede pin d e hee oe eae 3 1 2 KEYBOARD AND FUNCTION B TTON 5 torte tct enne eene Ra he oe Pe SEE Nae een WAWA 3 1 3 DEVICE OPERATION INDICATORS 33 5 5 irre entrer aep ee Reno ee e Posee e ER Ee vae Eee TuS dee eR S 3 2 GENERAL EEATURES eek d AA DOR CEU S MERE ERES CUNEO MAREM S 4 3 H 4 4 ELECTRICAL SYSTEM AND CONNECTION 5 5 QUICK START dide rie Ome UDINE EE 5 6 OPERATION OF THE GHIOPE O Na aS e ERE AAA 6 6 1 SYSTEM CONFIGURATION 41 0 41 1 6 6 2 SYSTEM CONFIGURATION 41 2055
9. RATURE LIMITER FILLED WITH LIQUID LEAKS WHICH RESULTS IN CS ABNORMAL OPERATION OF THE GH10PF CONTROLLER IN CASE IF THE ABOVE MENTIONED DEFECT IS FOUND IT WILL BE NECESSARY TO DISCONNECT TEMPERATURE LIMITER FROM THE GH10PF CONTROLLER REMOVE IT AND REPLACE WITH A NEW DEVICE 9 ROOM THERMOSTAT The GH10PF controller can cooperate with external room thermostat El Fig 1 which can put coal boiler in blockade position when temperature is reached in room During blockade position C H pump stay off after 4 minutes for the moment when temperature in room is reached short circuit contact The boiler start working in maintain operation mode The controller GH10PF passing from automatic operation to maintain operation mode just from time to time when the boiler temperature is higher than minimum temperature adjust in F03 service parameter When room thermostat put controller in blockade position the boiler is in maintain operation mode and boiler temperature fall down less than F03 service parameter than the controller come back to automatic operation mode until both conditions will be accomplish PPUH GECO Sp zo o Ltd Issue Il SINCE SEPTEMBER 2014 GH10PF USER MANUAL 10 CONNECTING DEVICES TO THE GH10PF CONTROLLER PAGE 15 OUTPUTS INPUTS 14 L Fan P2 50 51 Flame sensor T2 12 N Fan P2 52 53 Grate reed relay Feeder temperature C1 11 L Burner fee
10. ation speed and thus the amount of air delivered It allows adjusting the fan speed according to the type and quality of the fuel used This setting can be set within the range of 1 10 where 1 denotes the minimum speed and 10 the maximum speed You can modify this setting in a manner similar to the one described in section 7 2 7 6 The number of grate rotation in heating mode U5 This setting determines the number of grate rotation in heating mode and thus the amount of ash throw out It allows adjusting the number of grate rotation according to the type and quality of the fuel used This setting can be set within the range of 1 10 You can modify this setting in a manner similar to the one described in section 7 2 7 7 Grate stop time in heating mode U6 This is the period of time between two consecutive moving grate in the heating mode Settings are within the range from 5s to 250s You can modify this setting applying a procedure similar to the one described in section 7 2 7 8 The number of grate rotation in sustain mode U7 This setting determines the number of grate rotation in sustain mode and thus the amount of ash throw out It allows adjusting the number of grate rotation according to the type and quality of the fuel used This setting can be set within the range of 1 10 You can modify this setting in a manner similar to the one described in section 7 2 7 9 Grate stop time in sustain mode U8 This is the peri
11. der P1 54 55 Boiler temperature T1 09 N Burner feeder P1 56 57 Room thermostat tp 06 L CH pump P4 05 N CH pump P4 08 L Grate Feeder container P5 07 N Grate Feeder container P5 04 L Heater P3 03 N Heater P3 02 N Power AC 230V 01 L Power AC 230V 11 ANY ADDITIONAL EQUIPMENT MAY CONNECTED THE GH10PF CONTROLLER ONLY BY PERSON LICENSED TO PERFORM ELECTRICAL INSTALLATION WORKS AND ELECTRONIC EQUIPMENT PPUH GECO Sp zo o Ltd CAUTION This symbol placed on the product or its packaging indicates the need for selective collection of worn out electrical and electronic equipment It means that this product should not be disposed of with other household wastes Proper disposal of aged and worn out electrical and electronic equipment will help to avoid potentially adverse effects for environment and human health It is the user s responsibility to collect worn out equipment separately and to return it to an authorized disposal company Issue INFORMATION ON LABELLING AND COLLECTION OF WORN OUT ELECTRICAL SINCE SEPTEMBER 2014 P P U H Geco Sp 2 Ltd Cholerzyn 376 32 060 Liszki Poland ph 48 12 636 98 11 636 12 90 fax 48 12 636 20 02 http www geco pl e mail geco geco pl
12. er CH cycle container Fig 1 Central Heating circuit PPUH GECO Sp z o o Ltd INPUT OUTPUT T1 boiler sensor P1 fedder burner T2 flame sensor P2 fan T3 fedder sensor P3 heater Tp room thermostat P4 CH Pump P5 fedder cont Issue II SINCE SEPTEMBER 2014 GH10PF USER MANUAL PAGE 7 6 2 System configuration F41 2 container C id P4 CJ i Ee gt A L3 Lg copeps5 C1 INPUT OUTPUT T1 boiler sensor P1 Fedder burner Tp room thermostat P2 fan T2 flame sensor P3 heater C1 reed relay P4 CH pump P5 grate 6 3 Automatic operation mode By pressing you can enable the automatic operation mode the Controller lights up the upper A W indicator on w 6 3 1 Firing up This mode of operation is indicated by the blinking of the upper indicator on n Firing up consists in controlling the burner feeder the fan and the ignition heater so as to switch to the Automatic Operation Mode if F34 0 then the ignition heater cycle is skipped Controller without ignition heater support without the need to enable it manually The value of parameter F34 is always multiply by 10 F34x10 time of heater in single ignition mode step The fan operates continuously providing the output indicated in the F36 service settin
13. g and the Controller additionally indicates whether it activates the feeder the fan or the heater The heater activation and operation are indicated by means of a vertical line on the left side of the display in the lower sign segment on the Controller main display screen section 1 3 page 4 During the firing up operation the grate is all time off If the sensor detects fire during firing up sensitivity drops below the value indicated in the F38 service setting the firing up process is terminated and the Controller switches to automatic operation The firing up process follows the scheme below PPUH GECO Sp z o o Ltd Issue Il SINCE SEPTEMBER 2014 GH10PF USER MANUAL PAGE 8 1 Start Firing up 2 FUEL Fuel container FEEDING lt Fan 9 p OMATIC Flame detection p 3 FIRING UP Heater PHASE I Fan 9 1 Flame detection 37 FIRING UP Fan MODE 2 ion AUTOMATIC YES Flame detection MODE NO Increase number of cycle 2 2 GOING OUT Fig 2 Diagram showing firing up process Controllers come back to ignition mode automatically when sensitivity of flame will be higher than value of rate in F39 service parameter H LEGEND 6 3 2 Burner feeder When service parameter F41 1 the burner feeder working constantly all time When F41 parameter has different setting the burner feeder operates according to the values set in the user setti
14. n 1 3 page 4 The Controller deactivates the pump when the water temperature drops to the activation temperature 4 C If the CH pump activation temperature is 40 C then the CH pump deactivation temperature is 36 C 6 3 5 Fan In the AUTO mode the fan operates continuously until the boiler temperature reaches the value set by the user in the UO setting During that period the fan operates at the speed set in the U4 setting Fan activation and operation are indicated by the upper indicator on eJ 6 3 6 Container feeder This feeder is activated by entering the setting F41 1 than the container feeder operates on a cyclical basis according to the values of the user settings U1 Feeder working time and U2 Feeder stop time in the AUTO mode In the MAINTAIN mode the container feeder operates according to the value of the F20 setting The container feeder activation and operation are indicated by means of a horizontal line on the down side of the display in the lower sign segment on the Controller main display screen gt section 1 3 page 4 6 3 7 Maintain operation mode The Controller switches into this mode when the boiler temperature reaches the value set by the user in the UO setting This mode of boiler operation is indicated by the lower indicator on The fuel feeder the fan remain inactive in this mode for the period set by the user in the U3 setting When the period ends the Controller activate
15. ngs U1 Feeder work time and U2 Feeder stop time Activation and operation of the burner feeder is indicated by the lower indicator on 9 6 3 3 Grate The Grate is active when service parameter F41 2 In heating mode the burner feeder operates according to the values set in the user settings U5 The number of grate rotation in heating mode and U6 Grate stop time in heating mode In the maintain mode the burner feeder operates according to the values set in the user settings U7 The number of grate rotation in sustain mode and U8 Grate stop time in sustain mode The grate activation and operation are indicated by means of a horizontally line on the down side of the display in the lower sign segment on the Controller main display screen section 1 3 page 4 In the firing up mode of operation the grate is off It stats working when firing up process is finish The Grate start its work from the U6 parameter Grate stop time in heating mode PPUH GECO Sp z o o Ltd Issue SINCE SEPTEMBER 2014 GH10PF USER MANUAL PAGE 9 6 3 4 CH pump In the AUTO mode the CH pump is activated when the temperature of the boiler water is higher or equal to the value set in the F06 service setting factory setting is 40 C The CH pump activation and operation are indicated by means of a vertical line on the right side of the display in the upper sign segment on the Controller main display screen gt sectio
16. od of time between two consecutive moving grate in the sustain mode Settings are within the range from 5min to 250s You can modify this setting applying a procedure similar to the one described in section 7 2 PPUH GECO Sp z o o Ltd Issue SINCE SEPTEMBER 2014 GH10PF USER MANUAL PAGE 14 8 TEMPERATURE LIMITER STB The GH10PF Controller can be equipped with an additional independent temperature limiter STB via terminals 15 and 16 CE WHEN THE TEMPERATURE LIMITER IS NOT USED TERMINALS 15 AND 16 SHOULD BE SHORTED If due to boiler temperature rise the temperature limiter is activated and opens its terminals it will disable feeder and fan power supply in order to stop fuel and air delivery do the boiler After approximately 5s from limiter activation the Controller indicates the AL1 alarm Return to normal boiler operation is possible when the boiler temperature drops to a level enabling limiter reset temperature level depends on the limiter model used For safety reasons the Controller does not resume automatic operation on its own For the Controller to resume operation you have to after resetting the limiter press twice pressing LCD for the first time cancels the alarm and disables the Controller pressing for the second time reactivates the Controller pressing causes the Controller to switch to automatic operation mode CAPILLARY TUBE PUNCTURE OR BREAKAGE INDICATES THAT TEMPE
17. s the feeder and fan for the period set by the manufacturer in the F20 service setting The fan operates for a period appropriately longer than the feeder for the time set in the F18 service setting in order to fire up the added fuel The Controller exits the MAINTAIN mode and return to the AUTO mode if the boiler temperature drops to the value equal to UO F05 The CH pump operates in the same manner as in the AUTO mode 6 4 Manual operation mode Pressing causes the Controller to switch from automatic to manual mode and immediately deactivates the fan the feeder and the pump In this mode you can manually and independently activate and deactivate the fuel feeder grate pump CH and the fan To do this follow the scheme below STEP 1 STEP 2 Controller Burner feeder Fan indicates water temperature 215 Lower o key indicator lights Upper Xo key indicator lights measured on the boiler up Press the key again to up Press the key again to deactivate the feeder and the deactivate the fan and the indicator indicator PPUH GECO Sp z o o Ltd Issue Il SINCE SEPTEMBER 2014 GH10PF USER MANUAL PAGE 10 To activate or inactivate the CH pump press the following keys simultaneously fal The CH pump activation and operation are indicated by means of a vertical line on the left side of the display in the upper sign segment on the Controller main display screen
18. te rotation reed relay failure the time exceed value in F19 e AL11 Maximum feeder temperature exceeded e AL12 Boiler overheating e AL13 Boiler burnout e AL14 Burnout when firing up PPUH GECO Sp z Ltd Issue Il SINCE SEPTEMBER 2014 GH10PF USER MANUAL PAGE 11 6 8 Power failure After power failure the Controller resumes operation according to the condition it was in before the power failure The Controller waits 1 minute for the mains power parameters to stabilise and then resumes operation with the previously entered settings During the waiting period the display shows time in seconds remaining until the end of the period together with indication of its condition before the power outage blinking A for AUTO mode e blinking P for MAINTAIN mode blinking r for MANUAL mode NIE 68 2 Respective indicators AUTO or MAINTAIN are blinking together with the letters 6 9 Boiler burnout detection 6 9 1 No fuel If during automatic operation the boiler outlet water temperature remains below the F08 setting for a period of time set in the 09 setting then the Controller considers the boiler as burned out and enters the AL13 alarm condition 6 10 Maximum Feeder Temperature Detection The GH10PF Controller is equipped with an additional option of protecting from temperature rise in the fuel feeder above the permissible value to prevent backfires into
19. the fuel feeder The detection is active only in the automatic boiler operation mode AUTO MAINTAIN When the measured temperature exceeds the value set in the F14 service setting the fuel feeder activates for the period of time set in the F16 service setting to eject the ignited fuel from the feeder During the F16 period the fan remains stopped When the time set in F15 service setting elapses the Controller restores the maximum feeder temperature detection process When the feeder T gt 90 C then fan is stopped the fuel feeder is started for a period of 2xF16 and the display indicates the alarm condition AL11 Maximum feeder temperature exceeded section 6 5 page 5 The Controller remains in the alarm condition until user response IF 14 0 THEN FEEDER SENSOR OPERATION IS OFF AND THE FUNCTION OF FEEDER MAX TEMPERATURE INCREASE DETECTION IS NOT ACTIVE PPUH GECO Sp z o o Ltd Issue Il SINCE SEPTEMBER 2014 GH10PC USER MANUAL PAGE 12 7 USER SETTINGS 7 1 Boiler preset temperature UO You can change the boiler temperature setting applying the following procedure STEP 1 STEP 2 STEP 3 P gt gt The green LED lights up Set the newdecited Save the new on the key Semberature within the temperature setting The display shows Move to the U1 range permitted by the current temperature setting boiler manufacturer setting
Download Pdf Manuals
Related Search