tlte32sba user`s manual
Contents
1. Top pulley Offside column 0 l we Power unit UA AM OA a Electromagnet cover i Powerside column o G Control box R 5 LC Gi N Carriage T 4 ap Swing arm T Lifting pad G pa T 25 T 2 cl I Floor plate 3210mm 126 4in Fig l LAUNCH L lt lt passing width 2326mm 91 6in TLTE32 40 SBA USER S MANUAL 456mm 18in 1146mm 45 1in 300mm KKM ma XV SKK Q PSR z d 33 lt gt 2426mm 95 5in 2650mm 104 3in 3210mm 126 4in Fig 2 LAUNCH TLTE32 40 SBA USER S MANUAL rr j TLTEAOSBA Structure diagram see Fig 3 Fig 4 2750mm 108 3in Top pullev eegen Offside column 1 i Power unit oxo Electromagnet cover L Powerside column f D Control box 2 Bb Z E W CO CN d ti Carriage A 4 oD oS D TA D D Swing arm T Lifting pad L De Ke Floor plate 3370mm 132 7in Fig 3 LAUNCH TLTE32 40 SBA USER S MANUAL passing width 2486mm 97 9in 2586m2. es rue Ke ure ie rer se ere rer reens 1 5 Environmental Requirement s es Ke e e er rer e re 2 EI Aa EE 3 Operation Description css see ener rer ser er rer se 3 1 Precautions for Operation 3 2 Preparation before Operation 3 3 Inspection before Operation 3 4 Lifting the Vehicle 3 5 Lowering the Vehicle 4 Hydraulic and Electrical GE of the E iji ment 4 1 Hydraulic System of the LI ia sara rer d iii 4 2 Electrical System of the Litrar onen 5 Solutions to FAQ 6 Repair and Maintenance e ccc es rr rr 7 Storage and Scrap s cs e cee ker cee eee rar ees 7 1 Storage 1 2 Scrap da Grease and hvdraulic oil for lift dE Vu el EE KA e e kA Eh po KA FP LA GO GO Ww kA O TLTE32 40 SBA USER S MANUAL LAUNCH TLTE32 40 SBA USER S MANUAL 1 Outline 1 1Model Description en ea TLTE32SBA 3 2T Standard floor plate two post lift TLTE4OSBA 4 0T Standard floor plate two post lift lowering 1 2 Purpose This machine is applicable for the lifting of various small and medium sized vehicles with total weight below 3 2t 4 0t in garage and workshop 1 3 Functions and Features e The cable and oil pipe are fully concealed with decent and elegant appearance Designed based on the international standard meeting the demand of the garage and workshop e Top limit switch effectively protecting the vehicle from overhead collision e Dual hydraulic cylinders drive stable lifting and Basic param
3. Ce7V 5 14 i 13 12 ICM S E KA A 7 NT VAI Yad NA 7 NN X LYT TI i ak 1 a M SH J SA Power switch KM Contactor M Motor QF Breaker Tl Transformer VD1 Rectifier SB1 UP button SB2 Unlock button SB3 DOWN button SB4 Emergent stop KA Relav YT Water proof socket AL YA2 YA3 Y4 Electromagnet V l Solenoid valve SQ Limit switch FR thermo relay Fig 7 LAUNCH EN kone S This equipment needs NFB non fuse breaker upon installation This equipment does not include this part bought and installed by users The NFB is 16A Electrical operation description Lifting button Lowering button Unlock button TLTE32 40 SBA USER S MANUAL After the electric wire is properly connected switch on the power switch During the lifting after pressing the UP button the oil pump works and the carriage rises Release the UP button to stop the rising Press the DOWN button in short time and the carriage is locked To lower the carriage first press the UP button to raise the carriage a little then press the DOWN button and the UNLOCK button simultaneously and the carriage will lower If any button is found to have no response check the circuit breaker to see if opened LAUNCH TLTE32 40 SBA USER S MANUAL 5 Solutions to FAQ Motor not operation Check the circuit breaker or fuse e Replace the burnt fuse or reset the circuit breaker Supply correct voltage for motor Repair all the wires Replace
4. lift Remove the fitting with leakage and re seal Re install the fitting and check if oil leakage still exists lt After the vehicle is lifted when adding or removing any major heavy object use jack stand to maintain the balance of the vehicle 3 5 Lowering the Vehicle e Clean the work area before lowering the vehicle e First press the UP button to raise the vehicle a little then press and hold the UNLOCK button to disengage the safetv lock and then press DOWN button to lower the vehicle Lower the vehicle till the swing arm down to the bottom and the lifting pads leave the vehicle chassis and then release the two buttons e The swing arms under the vehicle must be fully shrunk Note When the lift doesn t work you must switch off the power LAUNCH TLTE32 40 SBA USER S MANUAL actuated the hydraulic oil flows back from the hydraulic 4 Hvdraulic and Electrical cylinder into the oil tank through the solenoid valve 6 and S stem of the Eduipment flow control valve 7 and the lift starts the lowering 4 1 Hvdraulic Svstem of the Lift Diagram of the hydraulic system of floor plate 2 post lift TLTE32SBA TLTE40SBA 1 Gear pump 2 Motor 3 Oil filter 4 Check valve 5 Safety valve 6 Solenoid valve 7 Servo flow control valve 8 Hose 9 Hydraulic cylinder 10 Level gauge 11 Air filter Fig 5 The working principle of the hydraulic system is as follo
5. the limit switch Replace the motor Motor is running but the Motor rotation reversed Change the motor rotating direction bv lift can t be raised Solenoid valve bodv open changing wire connection Hydraulic pump sucks the air Repair or replace the solenoid valve Suction tube is separate from the hvdraulic bodv pump Fasten all the suction pipe fittings Low oil level Replace the suction tube Add the oil into the oil tank Motor is running under low voltage Supply correct voltage to the motor can be raised without load Impurities inside the solenoid valve bodv Remove impurities from the solenoid but the vehicle can t be Regulation pressure of safety valve is valve body raised incorrect Adjust the safety valve Lift is overloaded Check the weight of the vehicle Impurities on the solenoid valve body Clean the solenoid valve body External oil leakage Repair the external leakage Check valve failed Replace the Check valve Air and oil are mixed Replace the hydraulic oil Air and oil suction are mixed Fasten all the suction pipe fittings Oil return pipe is loosened Re install the oil return pipe Balance cable is not adjusted properly Adjust the balance cable to the proper The lift is installed on the slop floor tension Shimming the columns to level the lift If exceeding 12mm pour new concrete floor and make it leveled Refer to installation description Anchor bolt is not fastened Hole is drilled too big Pour the fast curing concrete into the Check t
6. Grease and hydraulic oil for lift 2 lithium based lubrication grease Corrosion T2 copper sheet 100 C 24h RR Oxidation stability C99 C 100 h Anti corrosion 52 C 48 Class 1 85 2 Impurity microscope Cpcs cm Above 10um no more than 5000 Above 25um no more than 3000 Above 75um no more than 500 Above 125um no more than 0 Similar viscosity 15 C 10s gt Pas m 800 no more than Water spray loss 38 C 1h 90 N32 hydraulic oil used for low ambient temperature Flash point C no lower than N46 hydraulic oil used for high ambient temperature Qualy Index Kinematic viscosity 40 C 41 4 50 6 samt ahasa 3 Flash C rolover than LAUNCH Warranty This warranty clause is only applicable for the users and distributors who purchase LAUNCH products through normal sales procedure Within 12 months from the date of goods delivery Launch will make warranty on its mechanical and electrical components due to material or process defects This warranty does not extend to defects or damage caused by ordinary wear abuse unauthorized change misuse shipping damage or lack of required maintenance The compensation for the automobile damage caused by our equipment defect is only restricted to repair and Launch doesn t undertake anv indirect or incidental loss Launch will judge the equipment damage attribute based on its stipulated inspection method None of Launch s distributors staffs or commerc
7. LAUNCH Copyright reserved Without the written agreement of Launch Shanghai Machinerv Co Ltd hereinafter called Launch no company or individual is allowed to copy and backup this manual in any form electronic mechanical photocopy recording or other forms This manual is specifically designed for the use of Launch product and our company doesn t undertake any responsibility for various consequences caused as a result of applying it to the guidance of operating other equipment In case of the equipment damage or loss due to the accident of the user himself or third party abuse or misuse of this equipment unauthorized change and repair of this equipment or not conforming to the operation and maintenance requirement of Launch Launch and its branches won t undertake any responsibility for the expenses and expenditures generated For the equipment damage or problem caused as a result of using other optional accessories or consumables instead of Original Launch product or its recognized product Launch won t undertake any responsibility Official statement The purpose of other product names mentioned in this manual is to describe how to use this equipment Their registered trademarks still belong to the TLTE32 40 SBA USER S MANUAL Original companies This equipment is for the use of professional technical personnel or maintenance personnel Registered Trademark Launch has registered its trademark in China and s
8. eters of the equipment e Electromagnetic full scope safety lock e Lowering electrically safe and simple in operation Adopt two steel cables for equalization force two Carriages to move synchronously and effectively prevent the vehicle from tilting e Lowest height of lifting pad is 110mm good for repairing low chassis or low profile car e TLTE40SBA with 90mm and 125mm extension adapters for different chassis of vehicles e Covers for chains and sheaves to ensure safety operation 1 4 Technical Specifications Lift P Machi Machi me Rising Descending Motor eli ua i d E d height width width height Model time power mm Go mm mm mm Cin Cin Cin Cin pp 2326 3210 2860 I 91 6 126 4 112 6 Sec 3 2 1950 TLTE32SBA 50 7055 76 8 4 1950 TLTE40SBA 50 9000 76 8 2486 3370 2860 40 2 2 97 9 132 7 112 6 Noise 220V 50Hz 2 2kw ei Gees SE 1 5 Environmental Requirement ower unit Working pressure 16MPa TLTE32SBA Working temperature 5 C 40 C 18MP a TLTE40SBA Transport storage temperature 5 C 40 C Electrical parameters of the machine Relative humidity Temperature 30 C relative humidity Motor 80 Three phase 230V 60Hz 2 2kw 380V 50Hz 2 2kw Height above sea level No more than 2000m Single phase 110V 60Hz 2 2kw 220V 60Hz 2 2kw LAUNCH TLTE32 40 SBA USER S MANUAL 2 Lift Structure TLTE32SBA Structure diagram see Fig 1 Fig 2 2590mm 102in
9. everal foreign countries with the symbol of LAUNCH Other trademarks service symbol domain name icon and company name of Launch mentioned in this manual belong to the property of Launch and Its subsidiary companies In the countries where Launch s trademark service symbol domain name icon and company name haven t been registered Launch declares its ownership on such unregistered trademark service symbol domain name icon and company name The trademarks of other products and company names mentioned in this manual still belong to the Originally registered companies Without prior written agreement of the owner nobody can use the trademark service symbol domain name icon and company name of Launch and other companies mentioned in this manual If you have any question please visit website of Launch htto www cnlaunch com or write to Sales Dept of Launch Shanghai Machinery Co Ltd at No 661 Balan Road International Automobile City Auxiliary Parts Park Anting Town lading District Shanghai City to contact Launch LAUNCH PRECAUTION WARNING This instruction manual is an essential integral part of this product Please read all instructions Properly keep this manual for use during the maintenance Use only as described in this manual Use only manufacturer s recommended adapters This equipment is only used for its clearly designed purpose and never use it for other purposes The manufacturer is not responsible
10. falling Refer to Fig 8 e Check to see if the steel cable connection is proper and if the tension is at the optimum status eS t r wa MA O ji Hydraulic cylinder Carriage NA Plate chain Roller Adjustment bolt Swing arm STER HOL a a a SEERE HECKEN eze a CO eee aAA EN Keeser UT o LI E N ON ON i a a Connecting nut Fig 8 11 TLTE32 40 SBA USER S MANUAL Every month e Retighten the anchor bolts e Lubrication chains cables e Check all the chain connectors bolts and pins to ensure correct installation e Check all the hydraulic lines for wearing e Check to see if the carriage and the inner side of the column are properly lubricated Use high quality heavy lubrication grease lithium based lubrication grease AN iois All the anchor bolts should be tightened completely If any screw doesn t function for some reason the lift can not be used until the bolt is replaced Everv six months e Check all the movable parts for possible wearing interference or damage e Check the lubrication of all the pulleys If the pulley has dragging during the lifting and lowering add appropriate lubricant to the wheel axle When necessary check and adjust the balancing tension to ensure the horizontal lifting and lowering e Check the verticality of the column TN ces The inner corner of each column should be lubricated with lubricant to minimize the ro
11. for anv damage caused as a result of improper use or use it for other purposes Alwavs wear safetv goggles IMPORTANT SAFETV INSTRUCTIONS When using your garage equipment basic safety precautions should always be followed including the following Only the qualified personnel having undergone special training can operate this machine Without the permission of the manufacturer or not following the requirement of the manual any changes in the machine part and in the usage scope May Cause direct or indirect damage to the machine Don t keep the lift in the extreme temperature and humidity environment Avoid installation beside the heating equipment water tap air humidifier or stove Prevent the lift from contacting large amount of dust ammonia alcohol thinner or sprav adhesive and prevent it from rain shower Always disconnect equipment from electrical supply when not in use Never use the cord to pull the plug from the outlet Grasp plug and pull to disconnect To reduce the risk of electric shock do not use on wet surfaces or expose to rain TLTE32 40 SBA USER S MANUAL To reduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids gasoline During the machine operation non operators should be kept away from the machine Do not operate equipment with a damaged cord or the equipment has damaged or lost parts until examined by a qualified serviceman The lift can
12. he voltage to the motor Check all the wire connection Limit switch is failed Motor wire is burnt Z Motor is running the lift ZZ ee e The lift is lowering slowly without pressing the down button The lifting speed is slow or oil flows out of the oll fill cap The lift cant rise horizontally A AJL A AJL db A A AJL A Concrete floor thickness or fastening force big hole and reinstall the anchor bolt is insufficient or use new drill to drill the hole for re positioning the lift Cut open the old concrete and make new concrete slab for the lift Refer to installation description LAUNCH 6 Repair and Maintenance Keep clean e This unit should be cleaned with dry cloth frequently to keep it clean Before cleaning first switch off the power to ensure the safety e The working environment of this unit should be clean In case of dust in the working environment it will speed up the parts wearing and shorten the service life of the lift Every day Before the operation carefully check the safety mechanism of the lift to ensure the electromagnet suction and release action is proper and the safety plate is in good condition When finding any abnormal situation make adjustment repair or replacement immediately e Check to see if the connection between hydraulic cylinder and Carriage is proper if the connecting nut between the steel chain and carriage Is loose or
13. ial representatives has the right to make any confirmation prompting or commitment related to Launch s products Disclaimer The above warrantv clause can replace anv other forms of warranty clauses TLTE32 40 SBA USER S MANUAL Order notice The parts and optional accessories that can be replaced can be directly ordered with suppliers authorized by Launch When placing the order please indicate Order quantity Parts number Parts name Customer service In case of any problems during the operation of the equipment please call 86 21 69573179 or toll free number 8008206369 The following is the address of the lift production base of Launch Shanghai No 661 Baian Road International Automobile City Auxiliary Parts Park Anting Town J iading District Shanghai City Launch Shanghai Machinery Co Ltd Postcode 201805
14. ller friction and ensure the smooth and even lifting Maintenance of hydraulic system e Clean and oil change In the six months after initial use of this unit clean the hydraulic oil tank and replace the oil later clean the hydraulic system once a year and replace the oil See Fig 9 e Replace the seal After this unit is put into operation for certain period if finding the oil leakage carefully check it if the leakage is due to the wearing of sealing materials immediately replace the worn one based on the original spec See Fig 9 LAUNCH TLTE32 40 SBA USER S MANUAL Diagram of hydraulic line of floor plate 2 post lift Sealing gasket 14 Sealing gasket 14 lt Oil discharge ESCH connection Sealing gasket 14 d S TIT BE Fig 9 Wearing Parts o em mo soe av nem O rubber sealing ring GB3452 1 92 48 7 X 5 3 S haft sealing ring USI53X63X 6 LAUNCH TLTE32 40 SBA USER S MANUAL e Empty all the oil liquid storage units 7 Stora and Scra e Put the plastic cover over the equipment for dust rotection 7 1 Storage i When the equipment requires long time storage 7 2 Scrap e Disconnect the power supply When the equipment service life is expired and can no longer e Lubricate all the parts requiring lubrication mobile contact be used disconnect the power supply and properly dispose of Surface of the carriage etc as per relevant local regulations
15. m 101 8in 3370mm 132 Tin B Ka SSS J 186mm Ae GE m S b gt A2 SK r CO 7 3in OO e eh as bes z amp z i z N A CD 986mm 38 8in Fig 4 3 Operation Description 3 1 Precautions for Operation Different vehicles have different center of gravity positions First understand the position of center of gravity and when the vehicle enters into the lift make its center of gravity close to the plane formed by two columns Adjust the swing arm and make the lifting pad support onto the lifting point of the vehicle e Carefully read the warming symbol The hydraulic valves have been adjusted before ex factory and the user can t make self adjustment otherwise it will be responsible for all the consequences generated Based on the production needs some specifications in the instruction manual are subjected to change without notice 3 2 Preparation before Operation e Lubricate contact surface of the carriage and corners of the column with general purpose lithium grease All Sliding surface should be coated evenly from the top to bottom Fill hydraulic oil N32 or N46 to the oil reservoir of the power unit 3 3 Inspection before operation e Check to see if the motor power Is installed properly e Check to see if all the connection bolts are fastened Press the UP button to start the motor and the carriage rises Release the UP button and carriage will stop To lo
16. nal combustion engines Launch Shanghai Machinery Co Ltd is dedicated to continuously improving the product quality and upgrading the technical spec They are subject to change without notice LAUNCH TLTE32 40 SBA USER S MANUAL Caution labeling exemplify 1 Read operating and safety manual before using lift 5 Authorized personnel only in lift area Si 2 Proper maintenance and inspection is necessary for safe operation 6 Use vehicle manufacturer s lift points 3 Do not operating a damaged lift 7 Always use safety stands when removing or installing heavy components A 8 Auxiliarv adapters mav reduce load capacitv H At 4 Lift to be used by trained operator only il LAUNCH TLTE32 40 SBA USER S MANUAL 9 Clear area if vehicle is in danger of falling 13 Do not override self closing lift controls sal i me 10 Position Vehicle with center of gravity midwav between adapters 14 Keep feet clear of lift while lowering T w S 11 Remain clear of lift when raising or lowering vehicle 15 Do notstand on lift arm while rising or lowering alr 12 Avoid excessive rocking of vehicle while on lift 16 When operating the lift please have earmuff on LAUNCH Table of Contents I KK aih T 1 1 Model Description sss see s es Ke er rre er rer an nn TZ PUNO ST e Ee 1 3 Functions and EE 1 4 Technical Specifications
17. t be overloaded The rated load of the lift is already marked on the nameplate Please don t raise the lift when there are people in the vehicle During the operation the customer and spectators shouldn t stand in the lifting area Keep the lifting area free from obstacle grease machine oil garbage and other impurities Position the swing arm of the lift making it contact the lifting point as recommended by the manufacturer Raise the carriage and confirm the lifting pad and vehicle are closely contacted Raise the carriage to the appropriate working height For some vehicles the parts dismantling or installation will cause severe deviation of the center of gravity leading to unstable vehicle The support is needed to keep the balance of the vehicle Before moving the vehicle away from the lifting area please position the swing arm and lifting pad back away to avoid blockage during the movement Use appropriate equipment and tools as well as safety protection facilities e g working uniform safety boot etc Pav special attention to various safetv marks attached to the machine body Keep hair loose clothing fingers and all parts of bodv away form moving parts Do not to dismantling the safety unit of the machine or making it not functioning The hydraulic oil used for this lift is N32 or N46 Please refer the safety data of grease and oil shown in the manual Adequate ventilation should be provided when working on inter
18. wer the carriage first actuate the electromagnet by press the UNLOCK button If it can t release the safeties press the UP button to go up a little Press and hold the UNLOCK button again and then press the DOWN button the carriage will lower Release the two buttons DOWN and UNLOCK the carriage will stop lowering LAUNCH IE Don t operate the lift with damaged cables or damaged and missing part until it is inspected and repaired by the professionals 3 4 Lifting the Vehicle e Keep work area clean don t operate the lift in cluttered work area e Lower the carriage to the lowest position e Reduce the swing arm to the minimum length e Swing the arm along the route of the vehicle Move the vehicle to the location between the two columns e Swing the arm and put the lifting pad below the recommended lifting point and adjust the height of lifting pad to touch lifting point of vehicle Press the UP button on the electric control box slowly lift the vehicle to ensure the load balance and then raise the lift to the required height Release the UP button and the carriage will stop Press the DOWN button to engage the safety lock of carriage At this time the vehicle can be repaired Note lt When lifting the vehicle all the swing arms must be TLTE32 40 SBA USER S MANUAL used Before lifting the vehicle check all the hydraulic hose and fittings for oil leakage In case of leakage please don t use the
19. ws When the UP button is pressed the motor is started driving the oil pump sucking the hydraulic oil from the oil tank into the oil cylinder 9 forcing the piston rod move At this time the Safety valve 5 is closed and the Max working pressure Is already adjusted before ex factory The safety valve can ensure the capacity of the rated load but when the pressure in the system exceeds the limit automatically overflow will be happened inside safety valve to protect the hydraulic system Release the UP button to stop the oil supply and the lifting will stop For lowering press and hold the UNLOCK button the electromagnetic safety lock mechanism will be released meanwhile press the DOWN button the solenoid valve 6 Is LAUNCH TLTE32 40 SBA USER S MANUAL 4 2 Electrical System of the Lift E V SB4 nm 3 1 SA TIR KE tone c en EE KA SB1 2 TITU i 7 SB3E AC38 2 AC27V e B C k A i KM l jed Gem K ONL YA2 Y AA NY AN LN Y1 FR o 11 V W Dee LE CT SA Power switch KM Contactor M Motor QF Breaker Tl Transformer VD1 Rectifier SB1 UP button SB2 Unlock button SB3 DOWN button SB4 Emergent stop KA Relav YT Water proof socket Al VAZ YA3 Y4 Electromagnet Y 1 Solenoid valve FR thermo relay 5Q Limit switch Fig 6 E LI L2 pe QF SA j pH ale Cep K Sine 9 i 3 SB3l AC220V
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