Commissioning and Operation USER MANUAL TTX/TDI
Contents
1. 64 xx 64 xx Dispenser Chess x Chess x Dispenser TT4 Transporting Pay attention to the following instructions when the device is being lifted and carried 1 Before transporting the device switch it off pull out all cables and take off any removable external parts Ill Devices with a cutter Do not grasp the cutter 1 Use the cutter motor as a handle 2 for transporting Ill Do not use other protruding components e g the magazine or label tray to lift or transport the device 2 Take hold of the device from the bottom and carry it to its new location 3 Place the device on a firm and level surface Assembling the TT4 magazine TT4 only O The assembly of the TT4 magazine is described in the Manual TT4 II The packaging material 3 should be stored for possible shipping Pay attention to environmental protection if the packaging is to be disposed of Check whether it would be possible to return it to your supplier O More detailed information about environmental protection is contained in the section Safety Notes 05 02 Rev 2 15 01 USER MANUAL Commissioning and Operation Page 5 64 xx 64 xx Dispenser Chess x Chess x Dispenser TT4 Connecting the printer Layout of the device connections 1 Centronics interface parallel interface 2 Serial interface RS232 RS485 serial interface 3 Not allocated 4 Mains connection 5 Mains switch 62. 64 xx 64 xx Dispenser Chess x Chess x Dispenser TT4 Commissioning and Operation Unpacking and setting up the printer 2 Basic operating procedures ccceceeeeeeenes 9 UNPDICKN O e 2 Starting the 64 xx Chess X rararrarrvnrrnnnn 9 HNS CONN G EE 4 SANITET vr 9 Assembling the TT4 magazine 0 4 EN E 10 Connecting the printer cccccsseeeeeeseeeees 5 Starting a print job arrrrnnrrrrnrrvnnnrnrnnner 10 Layout of the device connections 5 Key combinations in off line mode 11 Mains connection rrrarvnrenrrrnrvnvrrnreneernsn 5 Key combinations in on line mode 12 Connecting external devices rrrrnrrrnnn 5 Handling of plug in Cards sccceeeeeeeees 13 Operating panel of the printer 006 6 Compatible plug in Cards 0cccceeee 13 Layout of the operating elements 6 Inserting the plug in Cards 0080 14 Meanings of the buttons cccceseeee ees 6 Removing the plug in Card 0ccceee 14 Operating MOES cccecceseeeceeeeeeeeeaeeeeeees 8 NTN 15 Off line mode rrarrrrnnrrvrarerrarenrnnsnrnnnensanee 8 General display format c cceceeseeees 15 On line mode rrrarrrvnnnrvrarenvanrnrnnsnsnnnensane 8 Special status messages rrrrnrrernnrrnnnnnr 16 Report Status rrrarararrrarevarrvnrrrarnrannrannnnn
3. Restcount endles Press the on line button in order to stop the print job Report status Status XXXX TextT extT extT ext A malfunction or certain conditions are signalised by the printer with a status report In this report status the printer waits for the error to be corrected and or an acknowledgement After acknowledgement the printer goes from the report status into off line mode depending on the error and how the previous process has been completed Acknowledge with the on line button and switch off the acoustic signal with the feed button to exit the report status change to off line USER MANUAL Commissioning and Operation Page 9 64 xx 64 xx Dispenser Chess x Chess x Dispenser TT4 05 02 Rev 2 15 01 Basic operating procedures Starting the 64 xx Chess x Connection 1 Connect the printer to the mains power supply if not already done so and plug in the interface cable if required Switching on 2 Switch on the printer using the mains switch System start Boot Loader startet Found valid firmware program program is started system start Start user prog Avery 64 05 Printer type here 64 05 V 2 31 Release no of the printer firmware Memory 8MB Internal RAM here 8MB Flashcard 8MB Optional RAM on Compact Flash Card here 8MB Display only when Compact Flash Card applied Off line OFFLINE 0 JOBS Off line Mode 3 Change to on line mode using the Online button ONLINE 0 J
4. 5 02 Rev 2 15 01 USER MANUAL Commissioning and Operation Page 15 64 xx 64 xx Dispenser Chess x Chess x Dispenser TT4 Status reports Status type Self acknowledging status report Status report must be acknowledged by the operator Nontransient error General display format Status XXXX xxxx Status number TextT extT extT ext TextTextTextlext status description Status 1170 Example x pos gt width For a detailed list of status messages refer to topic section Status reports Button Status after Function meaning combinations acknowledgement none As prior to the Status report as a warning self status report acknowledging The message appears for approx 2 seconds on the display The printer then continues with its previous job Online button Status report is displayed together with a short signal tone Confirm that the error has been corrected acknowledgement Cut button Off or on line mode To exit the report status depending on the Depending on the type the status which has status report is either followed occurred by a change into off line mode or the previous action is continued Cut Online Feed Off line mode Printer lock The status report is buttons displayed together with a continuous signal tone In order to resume operation it is necessary to restart the printer Tab 1 The three types of status messages require an adapted reaction of the user For information
5. OBS On line The printer is now ready to receive data via the selected interface Starting the TT4 Connection 1 Connect the printer to the mains power supply if not already done so and plug in the interface cable if required Switching on 2 Switch on the printer using the mains switch On line System start System start Start user prog TT4 R1 10 HS0 17 Memory 8MB Flashcard 8MB ONLINE 0 JOBS Boot Loader startet Found valid firmware program program is started Printer type Release no of the printer firmware Internal RAM here 8MB Optional RAM on Compact Flash Card here 8MB Display only when Compact Flash Card applied The TT4 starts in On line Mode 05 02 Rev 2 15 01 Initialization Reset 1111 USER MANUAL Commissioning and Operation Page 10 64 xx 64 xx Dispenser Chess x Chess x Dispenser TT4 At the same time the printer initialises itself The TT4 draws in the ends of the materials which have been inserted in each infeed one after the other from top to bottom The scanner hereby registers the bar code on the reverse of the material as soon as the bar code is fed far enough If the scanner does not detect a bar code at the bottom of the label an error message is displayed For information on status reports which can in particular occur while initializing the TT4 refer to paragraph Status reports TT4 on page 16 Reset Display Arbitrary not off Press th
6. Plug in card slot 7 Single Start connector only dispenser version 8 USI optional standard for 64 xx Dispenser A and Chess x Dispenser A Mains connection gt Plug the mains cable into the socket 4 switch off the mains switch 5 connect the mains plug to the power supply Connecting external devices Standard RS485 TL A serial interface V 24 DB25 RS232 or RS422 485 and parallel interface Centronics are integrated as standard interfaces for connecting the printer By means of the parameter menue the transmission mode of the serial interface can be set either to RS232 or to RS485 Default setting is RS232 For detailed information refer to the topic Info Printouts and Parameters Before plugging in or removing the interface cable the connector cable or the connector cable for external devices switch off the device It is only permitted to connect devices to the interfaces or the sockets which have been tested according to IEC 950 or VDE 0805 and which fulfil these requirements in line with SELV For information about pin assignments refer to the service manual topic section Interfaces 64 xx 64 xx Dispenser Chess x Chess x Dispenser TT4 Operating panel of the printer Layout of the operating elements 13 Cutey Online 3 Feed a Prog Esc Operating elements 1 Display 2 Cut button V button 3 Online button button 4 Feed button A button 5 Prog
7. and parameters Operation of the parameter menu 05 02 Rev 2 15 01 USER MANUAL Commissioning and Operation Page 8 64 xx 64 xx Dispenser Chess x Chess x Dispenser TT4 Operating modes Display Display Data transmission Display Printing Display Remaining amount Display Stop printing gt Display Status report Acknowledging gt Off line mode OFFLINE X JOBS X No of already interpreted print jobs Parameter settings status reports and printer settings are carried out in off line mode The off line mode is usually active when the printer is switched on adjustable The printer is not ready to receive data via the selected interface off line Print jobs are not carried out On line mode ONLINE X JOBS The printer is ready for operation in the on line mode Data can be received via the selected interface on line Print jobs are carried out If errors occur the printer goes automatically into off line mode Currently proceeding data transmission to the printer is indicated by a point to the right of the number of jobs ONLINE X JOBS While the printer is processing a print job the display shows additionally the remaining quantity of labels to be printed in the active print job ONLINE 13 JOBS Restcount 25 If a print job requires an endless amont of labels the remaining label amount is also endless In that case the display shows the following ONLINE 13 JOBS
8. button Esc button Display The display shows the operating modes parameters values status and malfunctions using 32 characters in two lines The operator can alternate the display according to his preferred language and switch between the English and German display texts The background illumination allows for easy reading of the display Meanings of the buttons General The buttons permit a multitude of functions The device is operated using a logical menu structure The buttons have different meanings depending on the operating mode and menu item In addition special functions are programmed by pressing several buttons simultaneously Despite this variety the following main functions can be assigned Online button Changes between on line and off line mode 4 Enter Confirms values menu items or displays Cut button Cut Cut Also leads to deeper levels of the menu structure or selects menu items Values are reduced 05 02 Rev 2 15 01 USER MANUAL Commissioning and Operation Page 7 64 xx 64 xx Dispenser Chess x Chess x Dispenser TT4 Feed button Feed Material feed in on line mode start after stop Also leads to deeper levels of the menu structure or selects menu items Values are increased Prog button For calling up the parameter menu O Other and more detailed function assignments can be found inthe following sections Operation in off line and on line mode and inthe section Info print outs
9. ce may differ from the card shown may be used Do not insert remove or change a card until at least 60 II Only Compact Flash Cards which have been approved by the manufacturer seconds after switching off the device O For more detailed information about the use of cards see Manual Cards Compact Flash Cards have guide grooves on the shorter sides 2 One of the two guide grooves Is wider than the other The plug contacts are located on one of the two longer sides 3 64 xx 64 xx Dispenser Chess x Chess x Dispenser TT4 Inserting the plug in cards O The plug in card slot is situated at the rear of the device See section Layout of the device connections 1 Switch off the mains switch 2 With the plug contacts at the front push the Compact Flash Card 1 into the plug in card slot until you can feel some resistance The wider guide groove must be pointing upwards Card firmly right further into the slot until the release button 2 comes out The plug in card then protrudes approxi mately 1 cm out of the device 3 and ends justified with the release button i Do not use force to insert the plug in card I Check the position of the plug in card if it cannot be inserted without using force COMPACT FLASH Removing the plug in card gt Press the release button at the lower end of the plug in card slot 1 At the same time remove the plug in card with your free hand 0
10. ctioecsacdeccarseagoredcades 8 Report Stal Sisocccte stem tatechceste essere canedeseee eget 8 REG EE Lattices tse ete 10 RESAN EE 10 RS232 Interface rrrrrnnrrnnrrvnrrvnrrvanevannnnne 5 RS485 Internaten 5 Serial imerndCE eomer 5 SEUNG UP DINED serrera nN 2 EEA E EAEE EE E E T TIT A 9 TT4 magazine assembling cccceeeseeeeeenees 4 SA o ctiectau 2 ites daeeavesearohat 9 SAUS TEDOS see 16 Unpacking PINE ics caue noha hace eens 2
11. e 8 Status reports TT4 rarnrarrrarrrarrnanvarevanennn 16 64 xx 64 xx Dispenser Chess x Chess x Dispenser TT4 Unpacking and setting up the printer CAUTION Device with cutter May cut your AN hand badly Do not grasp the cutter 2 as a handle Use the cutter motor 3 as a handle Unpacking 1 Open the box and remove the parts lying on top the extra parts and the foam covering 2 Take hold of the device from the bottom and lift it out the box Get somebody to hold the box when removing the device The device is lying on its side in the box Pay attention to the following notes i Do not use the cover 1 which is accessible from above to lift the device The cover moves and is not suitable for picking up the device If the housing has a slot 4 for leporello material you can use it to start lifting up the device Then take hold of the device from the bottom and lift it out of the box Ill Do not use other protruding components e g the magazine or label tray to lift or transport the device O Continued on the next page 64 xx 64 xx Dispenser Chess x Chess x Dispenser TT4 3 Set the device down 1 4 Turn the device to the position in which it is to be used 2 5 Place the device on a firm and level surface 3 Ip When carrying the printer pay attention to the safety instructions on the next page E TEN ne UN 9 NN i un VL
12. e Feed Cut On line buttons all 3 buttons simultaneously in order to reset the printer The printer is restarted restart or also warm up Display Apart from the first line which is not displayed System start same display as after switching on See chapter Starting the 64 xx Chess x on page 9 The printer can therefore be restarted without having to switch the device off first During reset all the data stored in the printer is deleted Starting a print job O To find an example of a print job including processing instructions for practising and trying out refer to the manual Easy Plug subject section General Notes Definitions and Command Overview paragraph Programme example 05 02 Rev 2 15 01 USER MANUAL Commissioning and Operation Page 11 Key combinations in off line mode Display after switching on y ONLINE 0 JOBS Cut Online Feed a Prog Esc x Display after ssing Cut Online Feed a Prog Esc EET Cut F Online Feed a Prog Ese system start Bee d Cut Online OFFLINE nr An 0 JOB U JUD Feed a Prog Esc FL OFFLINE Cut Online Feed Prog Esc OFFLINE 0 JOBS p feeding Cut 7 Online Feed amp Prog Esc e YO Cut Online Feeda Prog Ese OFFLINE 0 JOBS gt Dot check xx Cut Online Feed a amp Prog Esc P QO Online Modus printer is ready to receive data Slow material and ribbon fe
13. ed AJ D D dte ce IS Cut only if cutter is LEGE d p SYSTEM PARAMETERS Periph set to Cutter g Material feed Parameters menu Checks the printhead for defective dots Z0129E cdr 64 xx 64 xx Dispenser Chess x Chess x Dispenser TT4 Key combinations in on line mode Previous display Button Display afterwards Function meaning combinations ONLINE O JOBS Print contrast Set print contrast Feed XX button to increase Cut button to decrease not with TT4 ONLINE 0 JOBS Online OFFLINE 0 JOBS Off line mode number of loaded jobs is shown ONLINE x JOBS Online ONLINE O JOBS Interrupt print job The label Restcount XXX Stopped XXX being printed is completed the number of loaded jobs and the number of labels to be printed is shown ONLINE x JOBS Online OFFLINE x JOBS Change to off line mode the Stopped XXX number of labels waiting to be printed remains ONLINE x JOBS _ Feed ONLINE x JOBS __ Resumption of the print job Stopped XXX Restcount XXX OFFLINE x JOBS Online ONLINE x JOBS Halted print job change to Stopped XXX Stopped XXX on line mode 64 xx 64 xx Dispenser Chess x Chess x Dispenser TT4 Handling of plug in cards Compatible plug in cards The slide in modules are intended for the use of optional cards Compact Flash Cards 1 with 32 or 48 MB per card can be used COMPACT FLASH Example 32MB Compact Flash Card Appearan
14. ports in this manual 05 02 Rev 2 15 01 index B Buttons meanings arrarrarrnrvnrnnrrnernnnnsnnn 6 C Centronics Interface c cccececeeceeeeeeeess 5 Connecting external devices rrrarernrr 5 Connector cable optional rrrrarrranernrre 5 D Device CONNECTIONS rrrrrnnnvnvvvnvrnenenvrnenenen 5 DISPEN pa E 6 E endless label amount ararununnnnnnnnnvnnnnnnen 8 F FOIL display message 15 HMC ACES seende 5 K Key combinations offline mode 1 20 0 cee eeeeeeeeeeeeeeeeeeenenenens 11 online Mode se 12 M Mains connection eesssecssessenrrerrrerrrrrren 5 Mains Switch arunnnnnnnnnnvnnennnnnnnnnenennenennenen 5 O OTHE MOE aa 8 On line MOTE Lasagne 8 Operating elements layout 0008 6 Operating MOS ccccceececeeeeseeeeeeeeeeees 8 USER MANUAL Commissioning and Operation Page 17 64 xx 64 xx Dispenser Chess x Chess x Dispenser TT4 Operating Panel rrrarrrarrrnnrernnrnranennnnnnene 6 Operating procedures cccceseeeeeeeeeees 9 Optional connection rrararrarernrerarrnranennn 5 Plug in card removing rerrrrrrrvnrennrvnvenerr 14 Plug in cards handling Of rrnnrnnnrnnnnnrnn 13 Plug in Cards INS It ccccecceeeeeeeeeeeees 14 point in the display ccccceecseeeeseeeeees 8 INE IOD SEN iese hai a 10 Print JOD StO Ds eesversetdaccacse
15. s on how to acknowledge a certain status message refer to topic section Status messages 05 02 Rev 2 15 01 FOIL USER MANUAL Commissioning and Operation Page 16 64 xx 64 xx Dispenser Chess x Chess x Dispenser TT4 Special status messages The following status message deviates from the standard display format FOIL X JOBS Job rest quant xxx This message appears if the set Foil end warning threshold is reached what means that the ribbon roll diameter has fallen below the set threshold value The message doesn t affect the printer function See parameter SYSTEM PARAMETERS gt Foil end warning The message disappears shortly after a new ribbon roll has been inserted It can be avoided by setting a very low threshold diameter Status reports TT4 The following status reports are caused by the TT4 infeed module and can only occur with this printer type Display Status Status 5015 Fault at the scanner Scanner Status 5051 The bar code in infeed 1 top could not be Barcode Infeed 1 read is not available Applies analogous to the three lower infeeds Infeed 2 5052 Infeed 3 5053 Infeed 4 5054 Status 5055 No ticket material fed to infeed 1 top Infeed 1 empty Applies analogous to the three lower infeeds Infeed 2 5056 Infeed 3 5057 Infeed 4 5058 if parameter SYSTEM PARAMETERS w wo magazine ist set to without For a detailed list of status messages refer to topic section Status re
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