USER`S MANUEL MODEL HKM – 115 IRONWORKER MACHINE
Contents
1. al ma y ksekli i VVorking height 940 940 890 890 900mm ZEL KALIPLAR OPTIONAL TOOLS U I profil bicaklari U I Section blades 80x45mm 80x45mm 130x65mm 160x90mm 200x100mm profil b aklar T Section blades 40 6 80 10 90x12mm 100x12mm 120x12mm zel entik tak m Special V notching tooling 100x100x8mm 100x100x10mm 100x100x10mm 100x100x13mm 100x100x13mm 100x100x10mm 100x100x13mm Lama kivirma max V kivirma Bar bend max Capacity V bending Press brake 100x12mm 150x12mm 250x15mm 250x20mm 250 22 250 15 250 20 Sac kivirma max Sheet bend max capacity 500x3mm 500x3mm 700x3mm 500x3mm 500x3mm Gentik kisminda zimba ene derinli Bar bend max Capacity Punching on notcher 85mm 110mm 125mm 125mm 125mm 125mm 125mm max Kapasite max capacity 18x12mm 20x12mm 38 8 38 10 38 12 TEKNIK OZELLIKLER TECHNICAL DATA Motor Motor power 4kVV 4kVV 5 5kW 7 5kW 7 5kW 5 5kW 7 5kW A rl k Weight 1300kg 1250kg 1600kg 2430kg 3100kg 1900kg 2900kg Makine l leri Machine dimensions 1200 600 1400 1510 590 1570 1625x750x1800mm 1900x790x1910mm 1880x790x1990mm 1450x850x1614mm 1670x2. 2 Instructions For an effective machine the position and the base of the machine are important Be careful on these points while placing the machine machine must be placed on a flat preferably cement base To fix the machine use bolts There must be plenty of room all around the machine for easy working machine height is ideal for any workingman There must be plenty of Light on top of the machine 855 900 1830 1870 DEL K ZIMBASI PUNCHING HKM 45 HKM 60 HKM 65 HKM 85 HKM 115 HPM 65 HPM 85 Max Kalinlikta cap Diameter x max thickness 22x15mm 28x15mm 26x20mm 33x20mm 34x26mm 26x20mm 33x20mm Cap x kalinlik Oxt Diameter x thickness 38x8mm 38x11mm 57x10mm 55x12mm 55x16mm 55x10mm 55x12mm Min Kal nl kta ap zel Diameter x min Thickness Optional 100x3mm 110x3mm 110x3mm 110x5mm 110 5 110x3mm 110 5 ls kursu Stroke 50mm 55mm 55mm 80mm 80mm 55mm 80mm Kurs adeti 20mm Stroke count in 20mm x20 x26 x25 x25 x25 x25 x25 Oluk derinligi Throat depth 175mm 305mm 355mm 355mm 625mm 625mm al ma y ksekli i Working height 940mm 1030mm 1050mm 1050mm 1075mm 10
3. 18 19 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 METAL MAK NE END STR A 5 GENERAL NOTES 1 Introduction Thank you for choosing a Sahinler Sheet Metal Working Machine We are proud to have you in our long list of satisfied customers all over the world This User s Manual is absolutely for your safety and is essential for the machine to have a long production life As long as you keep up with our Manual you will be able to run your machine smoothly and safely Keep in mind that the machine is designed absolutely to perform maximum safe ty and for efficient working In this Manual you can find instructions and information about Correct installations of the machine Description of the functional parts of the machine Set up and start up adjustments Correct standard and scheduled maintenance Simple safety regulations and accident prevention v v v v v Therefore as far as the user s safety is concerned in this handbook the possible risks con nected with machine operation are pointed out as follows AN Attention Showing the risks of accident if instructions are not followed q Warring Showing the probable damages to the machine or equipment if the in structions are not strictly followed Note It gives useful information It is certainly necessary that the operator should read and understand all the Attention War ring Note specified in this Manual before starting with oper
4. Before starting machine Check full level in tank top up us necessary Check oil level in oil pump top up us necessary Check condition of all blades punch and die Check surrounding work area is tidy remove and off cuts slugs from floor area Clean off any mill scale which may have collected around the cutting apertures VV Vv NN Weekly maintenance But depending on work load Examine power cable and food pedal cable for damage or chafing gt Check movement of machine is smooth when running under no load condition Monthly maintenance gt Check arm adjustment for any slackness Yearly Change hydraulic fluid check the oil absorption filter for any dirt and impurities 5 METAL MAK NE END STR A 5 LUBRICATION HYDRAULIC FLUID Fill to top level of inspection glass Use only mineral oil as recommended or equivalent You can select a oil at the table 1 OILING LUBRICANT Check oil level in pump reservoir daily operate pump 2 3 times daily Castrol Magna DR220 Shell Tomma T220 B P Energol GHI 220 Mobil Vactra oil No 4 Esso Febis K220 Lubrication check Before operating machine the following important checks should be made gt hydraulic fluid is at top level of inspection glass gt The oil pump has been operated and that there is oil pressure indicated check oil level in pump HYDRAULIC OIL LIST On most of our machines hydraulic systems we use Grade 32 Hydraulic Oil and Grad
5. METAL MAK NE END STR A 5 TRANSPORTATION There is a ring mounted on top of the machine for transport purposes You mount the chain or rope to this ring for all kind of displacement purposes DAMAGES As soon as you receive the machine make a general check on the machine anal inform the transporter and the manufacturer in case of any visible damage Especially be careful on these points a b d f Visible mounted tools Tools in the Safety guards Oil gauge Main power knob Foot pedal cable Attention If you see any visible damage on electric components do NOT connect the machine to power Inform the manufacturer as soon as possible Ask a qualified electric engineer for connecting the ma chine SAHINLER WILL_NOT BE RESPONSIBLE FOR DAMAGE CAUSED BY IMPROPER CONNECTION OF ELECTRICS METAL MAK NE END STR A 5 SAFETY EXPLANATIONS 115 is equipped with a hydraulic check valve system in order to relieve the excess pressure when the machine is overloaded thus preventing serious damage to the machine and the worker All safety precautions are for your safety which we believe will be obeyed by our customers unasked SAFETY UNITS gt Quick stop button use on the panel and main body gt Protective barriers In this manual are summarized the important information for work safety The following security explanations and instructions are considered as the essen
6. Position of the operator during operation Danger zones We recommend you to use upper listed rules If you use upper listed rules we hope you will not take industrial accident Shows danger zones below the picture and these zones workstation of the machine You don t touch into the danger zones Ca UE msahinleras VIEW THE DELIVERY SIDE Shear cylinder Punch cylinder Punch Unit 57 E Shear Unit VIEW OF THE NOTCHING SIDE Notching Unit Hydraulic Unit 5 METAL MAK NE END STR A Adjustment of the shear blade The adjustment of the shear levers should be carried out before any adjustment of the shear blade The adjustment explain as shown below Explanation of figure 1 Adjustment screw 2 Safety nut 3 Bronze pressure plate Shear lever adjustment Not to tension METAL MAK NE END STR Adjustment of the shear blade The adjustment of the shear levers should be carried out before any adjustment of the shear blade The adjustment explain as shown below Explanation of figure 1 Adjustment screw 2 Safety nut 3 Bronze pressure plate Shear lever adjustment Not to tension 5 METAL MAK NE END STR A 5 SETTING UP THE MACHINE Ask for the help of an experienced and qualified technician while setting up the machine 1 Fundamental Plan of the Machine Four holes Refer to the drawing below Dia 15mm
7. b 25751 58 85 mm 15185 58 85 25205 5 ae oo 3 3 5 9 vi 6 110 1519 5 86 110 mm 2521 5 a 39 57 mm b 1513 6 1 39 57 5 55 85 151 amp 6 lt S8 85mm c 25205 151261 89 110 mm d TAL NAK NA 4 4 OPTIONAL PUNCH DIE amp BLADE Double KeyPunch Double Ke 8 mm upto a 1512 7 a upola 2567 Bs 57mmib 1513 7 39 57 2577 58 85 0 1513 7 68 85 25207 2 25 p 2 Q 86 110 1513 7 86 110 mm 2521 7 Die code 38 mm upto a T251651 Bs 57mmib 15138 9 5 2548 58 85 1518 8 58 85 252081 86 110 mm 4 15198 86 110 4 25281 HKM 65 _HKM 85 Blades el 45 Blades KodNol HKM45 HKM60 HKM65 85 45 45 Complete Blade SET Page 4 of 4 dm 62 OPTIONAL PUNCH DIE amp BLADE Blades KodNo HKM45 HKM60 65 85 Complete Blade SET Blades Kod No HKM45 HKM60 HKM65 HKM85 Complete Blade Complete Blade SET HKM45 HKM60 HKM65 HKM85 V Notching
8. lower blade has 4 cutting edges and ensure a clean cutting with the minimum deformation from the full capacity till a material thickness of only 2 mm SAFETY PRECAUTIONS gt Always use the bolder gt Never place any part of your body under the blade gt Do NOT overload the machine CUTTING STATION This station enables the cutting of big angles with a capacity of up to 90 and smaller angles up to 45 The angle between 45 and 90 will be obtained these will be cut first at 90 and then at the shearing station of the flange will be cut at the required angle The fixing installation supports the material in a manner to provide a correct cutting SAFETY PRECAUTIONS gt Never place your hand or fingers inside the blade gt Do NOT overload the machine gt Use holder fitted on this station for a better work 5 METAL MAK NE END STR A PROFILE CUTTING STATION The machine are equipped as standard with the blades for cutting round and quadrangle bars Through additional equipment it is possible to cut at the machine U section l section and T section profiles in this clearance The blades are held by simple squeezing jaws which ensure an easy equipment arrangement at the machine without any detailed adjustment SAFETY PRECAUTIONS gt Never place your hand or fingers inside the blade gt Do NOT overload the machine gt Use holder fitted on this station for a better work NOTCHING STATION The notching station h
9. silent powerful efficient The waste materials in layers together The punching table consists two parts First is the punching flange The second is holder The holder is a device that holds the material after punching not to come back with the punch It must be equally adjusted or it can break the punch There are different holders for different materials However the standard holder which we supply is suitable for punching is between 6 55 mm SAFETY PRECAUTIONS All power and depth and other adjustment must be done under full control of an experienced technician Please check all the moving parts before working Check the punch and die that they are in the same direction Adjust the holder equally and according to the material always use the protective plastics on small and accuracy needing works use special protection while replacing the punch or die or holder shut the main switch never leave the machine unattended do NOT overload the machine v Vv V V Vv V V V SHEARING STATION The shearing unit has been equipped with a simple and robust fixing installation which can be adjusted for any material thickness within the cutting the cutting capacity of the machine A shearing up to 45 for flat bars or the cutting of the flanges of angle profiles which have previously been cut at inclined angle cutting stations The shearing blades constructed for mass production can be used on both sides the upper blade has 2 cutting edges the
10. that the maximum Level of safety could be obtained CONTROLS BEFORE PUTTING INTO OPERATION 1 Press on the green START button in order to start the machine In order to ensure this make sure that the red off button STOP rotates clockwise or directly to draw 2 sure that the entries for hole stamp and cutting case are safety fixed 3 At the command table change the status from NORMAL to ADJUSTMENT Consider that the readjustment course is not automatic at this position When you leave the foot pedal loose the machine does not return to standby rather it simply gets left 4 sure that the course limiter allows a maximum course Now press on the foot pedal so often that the hole stamp stays in the cutting case Take care that the hole stamp is regularly arranged with the cutting case 5 Change the position from ADJUSTMENT to NORMAL at the command board Now the machine gets automatically back to the standby position 6 Check whether or not single cylinder perform full course Make sure that no hydraulic pres sure occurs at the and of related course In order to ensure that there is no air available in the hydraulic system repeat the process several times air might enter here during transport 7 Verify all tubes hoses connections branching and reserve tank for eventual hydraulic leakage 8 Fix again all the protection parts and remove all loose subjects from the working zone of
11. 4 HKM45 HKM60 65 85 Press brake HKM45 60 HKM65 85 Important Notes Below mentioned accessories must be purchased a Between 31 38mm Adepter b Between 39 57mm Adepter Guide Nut Pressure Plate amp Tension Plate c Between 58 85mm Adepter Guide Nut Pressure Plate amp Tension Plate d Between 86 110mm Adepter Guide Nut Pressure Plate amp Tension Plate Description Prices Adapter Guide Nut Pressure Tension All the punch die and blades can be fixed to all models HKM 45 60 65 85
12. 50mm MAKAS SHEET METAL SHEAR 002 sac Sheet metal 200x15mm 200x20mm 300x20mm 380x20mm 380x25mm D z sac Sheet metal 300x12mm 300x15mm 375x15mm 480x15mm 600x15mm B ak uzunlu i Blade lenght 316mm 317mm 380mm 482mm 610mm A l Kesim Shearing with angle 80x10mm 80x10mm 100x15mm 120x15mm 120x15mm al ma y ksekli i Working height 940mm 940mm 890mm 900mm 900mm PROF L KESME MAKASI ANGLE SHEAR Dik k sebent 90 Angle section 90 100x100x10mm 120x120x12mm 130x130x13mm 150x150x15mm 150x150x18mm A l k ebent 45 Angle section 45 70 6 80 8 70x10mm 80x8mm 80x10mm al ma y ksekli i Working height 1140mm 1140mm 1130mm 1155mm 1160mm DOLU MALZEME MAKASI STEEL BAR SHEARING Yuvarlak D rtk e Round Square 30mm 25mm 40mm 35mm 45mm 45mm 50mm 50mm 55mm 50mm AGMA NOTCHING Malzeme kal nl Thickness 8mm 10mm 10mm 13mm 13mm Genislik Width 35mm 42mm 45mm 52mm 60mm Derinlik Depth 75mm 100mm 90mm 100mm 100mm V Derinli i V Depth 60mm 60mm 60mm 70mm 80mm K e flan Angle flange 80x8mm 100x10mm 100x10mm 100x13mm 100x13mm 100x10mm 100x10mm
13. 63 5 METAL MAKINE END STR USER S MANUEL MODEL HKM 115 MACHINE zmir Yolu 22 km M min Genco lu Cad 16285 BURSA TURKEY T k 90 224 4700158 6 ines poz Fax 90 224 4700770 METAL MAK NE END STR A 5 We as SAH NLER METAL END A S izmir Yolu 22 km M min Gencoglu Caddesi Bursa TURKIYE confirm that the machine HKM 115 Serial Number Production Year complies with 33 68 and the machine also harmonized with the standards DIN EN 60204 Part 1 Name Orhan SAHIN Position General Director BURSA on 5 General notes General warranty terms Safety and accident prevention instructions Transportation Setting up the machine Adjustment of the shear blade View of the delivery side Technical properties Additional tools Five work stations Safety explanations Operation of the machine Punching table Punching tools Arrangement of the punch tools in general Punch capacity Safety precautions of the work stations Steel bar and profile cutting installation Shearing installation Angle cutting installation Grooving grooving tools and parts Stroke adjustment Machine rod and lever readjustment Hydraulic system maintenance lubrication Hydraulic schema Special accessories Optional punch die and blade Blade adjustment and part list Electrical Page 1 2 11 12 13 15
14. 855x1763mm Basing Power Pressure 45 ton 60ton 65ton 85ton 115ton 65ton 85ton 5 METAL MAK NE END STR A 5 ADDITIONAL TOOLS PUNCHING AT THREADING STATION Maximum capacity Diameter x Max thickness Maximum capacity Max diameter x thickness Throat depth PROFILE CUTTING U 1 Section blades T Sections blades NOTCHING Thickness Width Depth V Depth Working height Special V notching tooling Sheet bending max capacity Based on material strength 45 kg mm2 34x26 110 5 355 200 100 120 12 13 60 100 80 900 100 100 13 700x3 The maximum punching pressure of this machine is 1150 115 ton The following tools are included in the basic equipment of the machine 1 C Spanner 120 130 4 5 6 8 10 14 19 mm Allen keys Punch adapter Punch holder Stamp and matrix 26 mm Scraper Round square blade 1 set Angle cutting blade 1 set Profile cutting blade 1 set Y V V V V V V V V V Notching tools mm mm mm mm mm mm mm mm mm mm mm mm 5 METAL MAK NE END STR A 5 FIVE WORK STATIONS 1 1 PUNCHING STATION All punching operating are processed by means of hydraulic power thus giving the machine the ability to punch very efficiently and silently It can either be used to punch thick materials or thin materials in layers together Punching is
15. M Sahinler 1 Sahinler 1 OEM 1 OEM LUBRICATION OF THE PUNCH TOOLS In order increase the service lives of the hole stamp and cutting case we recommend you to use one of the below listed lubrications Shell Garia 927 BP Servora 68 Castroll llobroach 219 Duckharns Adfomol EP7 Joseph Batson LB 733 5 METAL MAK NE END STR Steel bar cutting part list een gt I O 5 7 ES 7 5 no ES NO PART DESCRIPTION QUANTITY 1 Mobile profile blade 1 2 Fixed profile blade 1 3 2 4 Soc head cap bold M20x50 6 5 Setscrew M6x12 1 6 Set screw M12x40 6 7 Counter nut M12 6 8 Federing 20 mm 6 29 5 MAK NE END STR Blade adjustment Blade Change During the installation of the new blades pay attention to that the mobile blades fully approach onto the shear lever While the machine is disconnected pull blades together with the internal hexagonal screws 3 totally onto the machine body without the thread pins 4 press against the blade In order the adjust the blades more the shear lever so wide towards down that both blades get mobiles and fixed blades get aligned Now disconnect the machine Adjust the mobile blade in such a manner that there remains a cutting distance of 0 1mm the thread pins part no 4 serve for the adjustment Pull the blade having conserved the rig
16. NTION RESISTANCE A calculation example A 20 mm hole will be necessary a 12 mm thick homogenous steel sheet metal having 45kg mm traction resistance This is valid the following Punching pressure Shearing surface x traction resistance x 0 0098 and Shearing surface Volume of the punch stamp x material thickness so the traction resistance Amounts to 45kg mm 0 0098 is the fixed value for the calculation of kg mm accordingly 20x 3 142x12x45x0 0098 333 33 3 Tons AN Attention Never punch with a hole stamp which is thinner than the material to be machined 16 5 METAL MAK NE END STR A 5 SAFETY PRECAUTIONS ON EACH THE WORK STATIONS IS WRIITEN UNDER ITS WRONG CORRECT Wrong sized punch holder gt Wrong sized part gt Wrong distance Very small punching which requires special eccentric die and tool Normal punching FLANGE PUNCHING You can use the standard tool for all kind of punching however for flange punching like pictured above right side you have to order us a new set of eccentric die and tool 5 METAL MAK NE END STR A 5 ANGLE CUTTING INSTALLATION gt This work station allows the cutting of big angles of 90 as well as cutting of the angles smaller than 45 In order to cut angle profiles the material is placed into the cutting zone through the fixing installation and the support sc
17. TR A 5 NOTCH ADJUSTMENT Literal distance 0 1 0 2 mm NOTCHING PARTS Front distance 0 1 0 2 mm NO PART DESCRIPTION PIECE Scraper finger Upper blade Lower blade Lower blade Holder 1 Tensioning Hex Screw M12x65 7 Spring disc 12mm Flat disc 12 mm 8 Nut M12 9 Internal hex Screw M10x25 10 Internal hex Screw M10x30 11 Maden screw M8x20 12 Internal hex Screw M16x40 13 Flat disc M16 N N 14 Nut M16 METAL MAK NE END STR A 5 STROKE ADJUSTMENT In order to lock the lowering stroke that means repeated bending etc you must adjust the stopper A towards side In order to lock the upper stroke B use the punch stamp with the foot pedal and hold this in the lower position Now lift the foot up in order to verify the position If necessary a readjustment shall be foreseen now AN Attention All the adjustments to be made on the stroke limiter can also be carried out by using the leading mode For this purpose the punch and or shear position is arranged in such a manner that the required position is obtained by the foot pedal and then the stoppers are adjusted upon request After the adjustment process you must cause the machine to function under normal tempo in order check the st
18. TTING INSTALLATION In this clearance various profiles can be cut round and quadrant profiles angle profiles with unequal levers U profiles double T supports etc The blades for cutting the round and quaarate section have been constructed as a part of the standard equipment and have various size clearances The smallest clearance that can contain the material should be chosen so that a complete and well supported cutting can be obtained In order to replace the blades the material supports should be removed For this purpose the four screws that fix the blade hooks are loosen the blade hooks are taken out and the screws are pulled out Here it is possible to observe that the mobile blade is smaller than the fixed one Consequently a false assembly at the use of the installed support blades is prevented Attention should be paid in the same time to the safety tap This should be aligned in the mobile blade with the safety clearance in order to prevent a false positioning Adjustment of the blade tolerance Make sure that the mobile blade is well visible in the shear lever Assemble the fixed blade in the frame in such a manner that this strongly presses against the mobile blade gt Assemble the blade hooks solidly in the frame gt Pull out the six thread pins and then loosen at 1 5 rotation when you remove the counter nuts hold the thread pin with the help of a internal hex Key Steel bar shearing Shows special section bla
19. ahinler LUBRICATION OF THE PUNCH TOOLS In order increase the service lives of the hole stamp and cutting case we recommend you to use one of the below listed lubrications Shell Garia 927 BP Servora 68 Castroll llobroach 219 Duckharns Adfomol EP7 Joseph Batson LB 733 5 METAL MAK NE END STR A 5 OPERATION OF THE MACHINE Operation elements All the electrical delivery of the machine passes through the main switch In order to connect this rotate the switch clockwise To confirm this check that the control lamp starts lighten By pressing on the green START button connect the motor for the motor to be able to function the STOP button should be disconnected This can be realized by rotating the red button clockwise or drawing this By pressing on the red STOP button the motor will be stopped The lightly pressed STOP button gets locked at command In order to loosen the button and to cause the machine to function again the STOP button will be turned clockwise or drawn Note machine has two pedals and double pistons We designed two workstations to work at the same time two operators can make two operations at the same time The pedal switch has three positions gt Over position gt central position lower position If pedal is driven till the lower position and there remains fixed the machine gets into the deepest punching position Neverthe
20. as been equipped as standard with a rectangle unit and threading table having adjustable counter holders which enable a repeatable positioning Additional installations are available for narrow widths or V notching of angles up to 45 V Furthermore it is possible to have units for forming at bar ends and for easy notching works SAFETY PRECAUTIONS gt Never put any part of your body under the blade gt Use protective gloves or protective cages for very small works gt Do NOT overload the machine SHOWS OF THE FIVE WORK STATIONS STANDARD SPECIFICATIONS v v Vv v V V Punch and die 26 Punch holder Flange cutting blade Notching blade Centralized lubrication Crescent key User s manual 5 METAL MAK NE END STR A 5 TRANSPORTATION APPROX MACHINE WEIGHT 3 1 TONS DAMAGES As soon as you receive the machine make a general check on the machine anal inform the transporter and the manufacturer in case of any visible damage Especially be careful on these points a b f Visible mounted tools Tools in the Safety guards Oil gauge Main power knob Foot pedal cable Attention If you see any visible damage on electric components do NOT connect the machine to power Inform the manufacturer as soon as possible Ask a qualified electric engineer for connecting the ma chine SAHINLER WILL BE RESPONSIBLE FOR DAMAGE CAUSED BY IMPROPER CONNECTION OF ELECTRICS 5
21. ation of the machine and before any lubri cation or maintenance intervention On all steps of installation operation and maintenance safety must be your first concern for the protection of yourself other users and the service of the machine In case of any failure please first refer to this Manual and then if a solution cannot be found contact first of all the distributor where you purchased our product Do not forget to refer to the drawings and the numbers for any spare part needed or to define any problem Make sure you have the serial number and production year of the machine Our technical staff will make their best to help you in the most convenient way 2 Transport As soon as you receive the machine check for any visible transport damages Should there be any visible damages report it straight away to the transporter company and of course Sahinler Metal Mak End A S or your supplier METAL MAK NE END STR A 5 Remove any protective crates around the machine and read the instructions on related chap ters of this Manual carefully to set up the machine If the machine is damaged while transport imme diately take some photographs for insurance claims Take precautions while loading unloading or moving the machine to avoid any injuries Refer also to related chapter of this Manual for the best way of handling the machine 3 Electrical Information All necessary connection procedure can be found on this Manual Do n
22. c 1555 86 110 4 156 W Eight Angle o ETAL MAKINA END STRI A OPTIONAL PUNCH DIE amp BLADE Triangle Punch Code Code g S Triangle 38 upto a 5424 mm upto a 25 63 39 57 151311 5 57 2671 1 58 85mm c 25201 86 110 4 25244 Half Circle Punch Code D Half Grete 8 mm upto a 15 22 06 1251627 39 57mm b 151322 139 57mm 25172 58 85mm e 15182 s8 85mmte 25202 5 9598885065 vl w O m 86 110 mm d 1519 2 86 110 mm d 2521 2 D Form Punch L D Form 58 upto a 151251 38 1251637 1513 3 35 57 8 251731 1518 3 1519 3 Wedge Form Punch L Wedge Shape L Wedge Shape 58 upto a 15124 38 mm upto a 1251647 39 57 6 15124 39 57mm z5174 58 85 mm c 15184 7 55 55 mm 1252041 Q 6 110 mm 1519 4 86 110 M t o o o 0 5 5 L Radiused Quadrangle punch upto a 25165 39 57 mm 5 15135 39 S7mm
23. case Push the cutting case delivery plate correctly so that the hole stamp and cutting case are completely arranged 7 Adjust the cutting case delivery plate in a manner that the cutting distance which remains between the hole stamp and cutting case is fully equal and draw the delivery plate fixed in this station 8 Check whether or not the receiving plate has been deviated during the drawing If the cutting is not equal you should repeat the point 8 as soon as the plate is fixed the cutting distance is equal adjust the machine to normal 9 Take the scraper back then adjust the distance between the scraper and cutting case according to the thickness of the material to the machined 10 Adjust the course adjustment in such a manner that the shortest possible way should be left back 11 In order to protect the operations fix the macralon protection before you start working 15 O 5 METAL MAK NE END STR A 5 Material thickness mm 100 ss Diameter of the punch stamp D The diagram shows the punch capacity curves of the XS series depending on the material thickness and stamp diameter Based on a construction steel having a traction resistance of 45kg mm Diameter of the punch stamp D mm During calculation of the punch capacity it should proceeded according to the following formula P SHEARING SURFACE x TRANTION RESISTANCE P xD x S xTRA
24. cians Keep your working dress or long hair or necklace etc away from rotating parts Make sure you know the position of Emergency Stop Buttons on the machine Switch off the machine when NOT working Work with necessary safety clothes if necessary safety shoes glasses earplugs etc Control the Safety features before working and ensure they are working properly gt and understand Safety Labels on the machine Perform periodic maintenance DO NOT overload the machine gt Ifyou see abnormal behavior of the machine stop the machine and inform your supervisor immediately gt careful of other people around the machine during operation Never modify electric unit Never remove any mechanic or electronic safety features from the machine gt extremely careful during transport or re placement of the machine and follow transport instructions in the manual to safety handle the machine Machine Specific Safety Instruction Safety Features Position of Emergency Stops Position of Safety Labels Position of the operator during operation Danger zones We recommend you to use upper listed rules If you use upper listed rules we hope you will not take industrial accident Shows danger zones below the picture and these zones workstation of the machine You don t touch into the danger zones METAL MAK NE END STR A SAFETY AND ACCIDENT PREVENTION INSTRUCTIONS Gen
25. cutting cases For example should the hole stamp punch get loose during the operation there occurs the danger that the hole stamp inclined over the cutting case so that the tool might break Before each tool change make sure that the machine is disconnected from main switch Completely disconnect the machine from the net before you carry out any maintenance work Never let the machine function without any inspection METAL MAK NE END STR A 5 13 When you perform works where big forces are existing the work piece should be additionally protected through a block having an assembled roll or similar installation which is to be placed on the machine 14 The machine capacity shall never be exceeded For this purpose check the technical data on this rules and compare the values with the information given on the manufacture plate All the capacity information is based on a material having a resistance of 45 kg mm 15 Should the hydraulic circuit flow be overloaded the hydraulic oil will be led back to the reserve tank over the overload valve until the pressure gets down again to the normal level IS aas HOWEVER IT IS NECESSARY TO UNDERLINE THAT IT MIGHT BE DANGEROUS TO USE THE OVERLOAD VALVE 5 SAFETY VALVE ORDER EXCEED THE MACHINE CAPACITY The producer presents all the instructions for a work protection and safety and hopes to have a good and full calibration with you the users in order to ensure
26. des available 44 METAL MAK NE END STR A SHEARING INSTALLATION Blade adjustment Blade Change During the installation of the new blades pay attention to that the mobile blades fully approach onto the shear lever While the machine is disconnected pull blades together with the soc head cap bolts Nr 1 totally onto the shear lever In order the adjust the blades more the shear lever so wide towards down that both blades get aligned Now disconnect the machine Adjust the mobile blade in such a manner that there remains a cutting distance of 0 1 mm Pull the blade having conserved the right cutting distance bolts no 2 Note Both blades be used on both sides You four cutting edges 5 METAL MAK NE END STR A 5 NOTCHING The threading station has quadrangles punch stamp as a standard equipment element and is delivered with a threading table complete with adjustable lateral and rear counter holders which essentially simplify the repeatable positioning of the material The sharp notching tools can also be constructed at this work station Optianally the units for narrower width of quadrangles or forms can also be delivered Various units are also available for the forming of bar ends A special feature of this work station is the possibility to fix some punch end units that means tools for smaller punching works up to a punch pressure of 65 t characteristics can be s
27. e 46 Hydraulic Oil Generally we recommend the use of Shell Tellus Nr 46 and BP Energol Nr 46 for hydraulic systems DIN 51524 Specification DIN 51524 Specification 32 Grade Mineral Oil 46 Grade Mineral Oil Agip OSO 32 OSO 46 BP Energol HLP 32 Energol HLP 46 Castro Hyspin AWS 32 Hyspin AWS 46 Elf Elfoina 32 Elfoina 46 Esso Nuto H 32 Nuto h 46 Brand Fina Hydran 32 Hydran 46 IP Hydrus 32 Hydrus 46 Mobil DTE 24 DTE 25 Q8 Haydn 32 Haydn 46 Shell Tellus 32 Tellus 46 Texaco Rando HD 32 Rando HD 46 Total Azolla ZS 32 AzollaZS 46 Table 1 5 METAL MAKINE END STRI aS MACHINE ROD AND LEVER READJUSTMENT After a preliminary working period about 5 to 6 days it will be necessary to carry out arran gement adjustments on the machine Punch rod gt The arrangement of the rod will be realized with the help of a rod leading plate This plate should be readjusted gt related adjustment screws are located at the exit side of the machine In order to adjust the rod proceed in the following manner gt Remove the punch stamp gt Loosen the safety nuts gt Readjust the rod adjustment screw not to tighten too much Lock the screws with a safety nut The adjustment control is to be made through few out movement about 6 times of the rod Then the machine should be checked in adjustment mode If the rod does not m
28. earing unit has been equipped with a simple and strong fixing installation that can be arranged at any material thickness within the cutting capacity of the machine A shearing delivery table having adjustable quides has been constructed in order to allow a correct delivery of the material The guiding can be arranged in a manner to allow the angle cuts up 45 for fiat bar material or the cutting of flange of angle profiles which have been previously cut at the inclined cutting station Always place the material from the entry side of the machine and make sure that the material gets fixed by a correctly adjusted fixing installation if a full cutting is required the biggest possible dimensions for the material to be cut at angles amount to 80x80x10 In case the shear blade should be grounded grind only the cutting surfaces A re grinding is possible up to a maximum depth of 0 8 mm After the grinding the blades should be adjusted to a play of 0 1 mm ANGLE CUTTING INSTALLATION This work station allows the cutting of big angles of 90 as well as cutting of the angles smaller than 45 In order to cut angle profiles the material is placed into the cutting zone through the fixing installation and the support screw is adjusted to the corresponding material thickness Nevertheless one should pay attention here in that longitudinal move of the profile still remains possible gt For the inclined cutting at 45 the angles should be fi
29. eral Safety Instructions Following instructions are meant for the operator of the machine and it is the End User s responsibility to make sure the operator reads and understands the following and the User s Manual for safe operation gt Read the User s manual before operating the machine Never touch rotating or moving parts Always inform electric faults to electric technicians Keep your working dress or long hair or necklace etc away from rotating parts Make sure you know the position of Emergency Stop Buttons on the machine gt Switch off the machine when NOT working Work with necessary safety clothes if necessary safety shoes glasses earplugs etc Control the Safety features before working and ensure they are working properly gt See and understand Safety Labels on the machine Perform periodic maintenance DO NOT overload the machine gt Ifyou see abnormal behavior of the machine stop the machine and inform your supervisor immediately gt careful of other people around the machine during operation Never modify electric unit Never remove any mechanic or electronic safety features from the machine gt extremely careful during transport or re placement of the machine and follow transport instructions in the manual to safety handle the machine Machine Specific Safety Instruction Safety Features gt Position of Emergency Stops gt Position of Safety Labels gt
30. f the hole is a direct finger appearance on the situation of the punch stamp and matrix When the scraper fingers are used for very big holes or irregular forms the fingers should be equally position and adjusted in order to prevent and unbalanced scraper load Additional tools at this multi purpose work station allow bar and sheet metal bending works edge threading tube threading tube threading and general column positioning works 14 5 METAL MAK NE END STR A In order to install or change the punch tools you will need the following tools gt Hook key Soc head cap bolt key 6mm gt Screw key 24 mm WHILE ORDERING SPARE STAMPS AND MATRIXES PLEASE ALWAYS INFORM OF THE FOLLOWING MODEL TYPE AND MANUFACTURING NUMBER OF THE MACHINE Below we explain step by step now the hole stamp and cutting case are changed 1 In order to take out the cutting case move the machine to a position where there is enough 2 Disconnect the machine at machine switch 3 Open the scraper loose the coupling nut fixing screws of the cutting case delivery plate and the M12 screws which hold the cutting case Remove the coupling nut together with the hole stamp and adapter Remove the cutting case 4 Place the required punch tool set Make sure that the hole stamp and cutting case are correctly fixed 5 Connect the machine and than position at adjustment 6 Move the hole stamp slowly towards the cutting
31. ht cutting distance screws part no 5 Note Both blades be used on both sides You have four cutting edges 1 Mobile angle blade Fixed angle blade 30 5 METAL MAK NE END STR A BLADE PART LIST 5 PART DESCRIPTION QUANTITY Upper blade Lower blade Set screw M12x80 Washer 12 Spring washer 12 mm Nut M12 Set screw M12x35 Hex soc head cap bolt M12x35 N O H AYO o Washer 12 mm 5 o oo o 31 DODAO 5 METAL MAK NE END STR NOTCHING PARTS PART DESCRIPTION QUANTITY 1 Scraper finger 2 2 Upper blade 1 3 Lower blade 2 4 Lower blade 1 5 Holder 1 6 Tensioning 2 Hex Screw M12x65 4 7 Spring disc 12mm 4 Flat disc 12 mm 4 8 Nut M12 4 9 Internal hex Screw M10x25 2 10 Internal hex Screw M10x30 4 11 Maden screw M8x20 6 12 Internal hex Screw 16 40 2 13 Flat disc M16 2 14 Nut M16 2 5 METAL MAK NE END STR A 5 SPECIAL ACCESSORIES Drilling of the I and U profiles During punching of the 1 profiles change the standard scraper head with the lengthened type Min profile size 65 for or U profile Max profile size 120 or U profile PART DESCRIPTION QUANTIT Hole ring 5 38 usable with s
32. less the machine doesn t turn back to the standby position until the pedal is left loose The central pedal position allows the operator to effect unlimited positioning including over and down course This central position is very practical because it allows the operator to carry out touching so that the work piece can be optimally positioned The switch NORMAL ADJUSTMENT ensures that the machine is operated at touch operation or performs production at normal functioning When the switch is arranged on NORMAL the machine performs a normal and full work cycle at each action of the foot pedal that means the punch moves to the lowest position and then gets again into the standby When the switch is arranged to ADJUSTMENT the machine stops When the pedal is left loose the automatic back course at this position has been cancelled REGULAR LUBRICATION INSTALLATION The machine is equipped with a central lubrication pump under pressure which is located at used the system should be adjusted to a pressure of 1 3 bars When the machine is at operation a suitable pressure would be maintained through which the system will get back into the previous filling pressure approximately each 30 to 60 minutes 5 METAL MAKINE END STRI As m 9 ARRANGEMENT OF THE PUNCH TOOLS IN GENERAL The big punch bearing surface and the removable front block have been constructed in manner to allow a very wide range pu
33. nch works Through the optionally obtained tools the big holes in any form up to the diameter quadrate as it is indicated in the capacity table can be produced In addition machining at overhanging position with the removed front addition during machining at overhang with the removed front block the of U profiles of double T supports having diameters or eventually diagonals up to 38mm highest capacity can be punched The punching stamp is held though a holding ring according to the size of the stamp punch one or two of the delivered adapters can be used The matrixes are fixed to the tensioning plate through a positioning screw When the filled punch stamps and matrixes are be arranged it should be paid attention to the screw is correctly placed on the machined surface of the matrix In order to allow a suitable play area and to ensure that the material is taken out the punch stamp scraper plate should be correctly adjusted however it should not effect the stamp course Attention should be paid to that the lower course limiting switch has been adjusted as per the instructions When the holes are punched with sufficient material a flat contact occurs at both sides of the scraper plate The scraper forces can be important and unbalanced scraper forces can lead to the break of the punch stamp through the contact with a side of the scraper No material should be punched which is thicker than the stamp diameter The quality o
34. oppers In order to lock the back stroke of the shearing unit use the shears with the foot pedal and hold them in closed position Now you can adjust the stopper arrangement C Then lightly lift the foot in order to check the position If necessary carry out a readjustment 5 METAL MAK NE END STR A 5 HYDRAULIC SYSTEM A 7 5 kW motor drives a hydraulic pump which supplies the power cylinders on each end of the machine through regulation valves The punch cylinder is directly connected to the punching unit where the shear cylinder is connected through a turning lever Hydraulic oil For this purpose are advised the oil types indicated in the machine plate The oil filling and ventilation supports are located in the tank where access is provided after removal of the protection having cooling cavities located on machine base Absorption filter The oil filter should be checked every twelve months Access to the filter can be ensured after having dismantled the screws of the tank protection If necessary the filter can be washed in paraffin Impurity section After having taken out the lower machine body protection the section located under the main chassis should be checked each year for dirt and impurities Cleaning Under normal operation conditions all the visible working parts should be regularly cleaned from foreign substances that can prevent a standard use of the machine REGULAR MAINTENANCE Daily Maintenance
35. ot try to connect the machine before reading these procedures and fully understanding the drawings For any unclear mat ters get in touch with Sahinler Metal Mak End A S or any of the Sahinler distributors Have the ma chine connected by a qualified electric technician For as we made clear in the general conditions of guarantee under no circumstances installing mistakes including electrical connection mistake can not be covered by guarantee agreement Always turn off power before making any connections or disconnecting the machine 4 Maintenance Your machine is designed and produced to work efficiently and smoothly To achieve this you should also take care while operating the machine Regard Maintenance sections to have the longest life from your machine Try and use original spare parts where necessary and most importantly do not overload the machine or do not make any unauthorized modifications 5 Safety Take all precautions possible to avoid any personal injury while using the machine Keep in mind to protect the third party people around the machine Refer to safety directives 5 METAL MAK NE END STR A 5 GENERAL WARRANTY TERMS gt Your machine is covered by manufacturer s guarantee for a period of 12 months from the date of purchase against manufacture defects The warranty period does not exceed 18 months from the date of delivery from the manufacturer s factory Warranty covers only manufacture defec
36. ove here the plate should be readjusted and the process must be repeated Shear lever The machine should be disconnected before carrying out any readjustment works on the shear lever The readjustment of the pressure lines should be carried out from the delivery side of the machine For this purpose proceed in the following manner gt Loosen the safety nuts only of the three pressure line positions gt Until alight pressure is obtained rotate the adjustment screws clockwise gt Tighten the safety nuts again and check the movement ability Attention The grooving stamp and matrixes are now not any more arranged Please adjust these again before the use of the machine SAHINLER The part numbers in the above given figure 1belong to the standard equipment 5 METAL MAK NE END STR A 5 The parts indicated in the below given table belong to the standard equipment Some different hole stamps and cutting cases are illustrated on the lateral drawing As standard material 026 mm hole and cutting case delivered the maximum diameter amounts to 38 mm Adjust the hole stamp centrally so that an equally rotating cutting distance of 5 of the material thickness remains Never punch a material that is thicker than the diameter of the hole stamp Part Identification 1 OEM OEM 1 Soc head cap bolt M10x35 OEM 2 Sahinler 6 Soc head cap bot OEM 6 Counterwasher OEM 1 Matrix holder Sahinler 1 1
37. rew is adjusted to the corresponding material thickness Nevertheless one should pay attention here in that longitudinal move of the profile still remains possible For the inclined cutting at 45 the angles should be first cut on the length where the delivery for the cutting of edges is also foreseen Please the first and in the blade here the highest support position will be used Now cut about 6 mm from the end of the material while you mountain 45 at vertical position Now place the other and in the blade here the left support position is used and then cut the material longitudinally For this purpose 45 should be maintained for from surface position of the machine In order to obtain other cutting angles between 45 to 90 first cut the angle profile at length and then cut the flange as per the required angle at the shearing station The cavity in the shear fixing installation allows that the angle profiles can be positioned for left or right side cutting Here attention should be paid to that the fixing installation gets adjusted to the related thickness Each blade has four cutting edges and is held by the simple fixing screws These blades should not be sharpened After four rotation these should be replaced by new blades WHILE ORDERING SPARE BLADES ALWAYS STATE THE FOLLWING MODEL TYPE AND MANUFACTURING NUMBER OF THE MACHINE 5 METAL MAK NE END STR A 5 SHEARJNG L PROFILE SECTION CUTTING The sh
38. rom the working zone where such remaining might be left the previous operator Before the starts working on the machine the operator should make sure that all the tools are in a perfect condition Any leakage and order of hole stamps and cutting cases blade tolerances etc should be checked after each tool change and be readjusted if necessary The scraper should always be adjusted according to the material resistance to be machined Unequal scraping forces can easily result with tool breaks Never punch any material which stronger than the diameter of the hole stamp In this case the hole stamp can be overloaded and easily break Always punch trough holes Never punch base holes unless the tool is clearly foreseen for this purpose The lateral elongation force which occurs during punching of the base holes might excessively press the hole stamp against the cutting case and consequently an easy break might result The machine has been designed in a manner to work with the pieces which can be placed without having subjected the fingers or hands into the danger zone For punching mortising and profile cutting of the short pieces for instance small sheet metal parts special tools scrapers and security components are pieces should be placed into the machine and taken back suitable holding tools Regularly check the screw connections and other fixings of all the blades and other parts as well as the safe seating of the hole stamp and
39. rst cut on the length where the delivery for the cutting of edges is also foreseen gt Please the first and in the blade here the highest support position will be used Now cut about 6 mm from the end of the material while you mountain 45 at vertical position Now place the other and in the blade here the left support position is used and then cut the material longitudinally For this purpose 45 should be maintained for from surface position of the machine gt n order to obtain other cutting angles between 45 to 90 first cut the angle profile at length and then cut the flange as per the required angle at the shearing station The cavity in the shear fixing installation allows that the angle profiles can be positioned for left or right side cutting Here attention should be paid to that the fixing installation gets adjusted to the related thickness gt Each blade has four cutting edges and is held by the simple fixing screws These blades should not be sharpened After four rotation these should be replaced by new blades WHILE ORDERING SPARE BLADES ALWAYS STATE THE FOLLWING MODEL TYPE AND MANUFACTURING NUMBER OF THE MACHINE 5 METAL MAK NE END STR A 5 MITRING ANGLE 45 DEGREES Since the introduction of the requirements for health and safety the accessibility and distance between hold downs and blades have been amended To this effect the operation cutting angle in the angle cutting station req
40. tamp 9001 amp 9004 Hole ring 3 19 usable with stamp 9000 amp 9004 Hole ring holding plate Hole ring holding plate Adapter plate Adapter plate Support tensioning Matrix support Hex soc head cap bolt M16x60 T nut M16 Set screw M10x12 Set screw M8x12 Soc head cap bolt M12x60 NAA RISO 5 METAL MAK NE END STR A 5 PRESS BRAKE BENDING Bar bending max capacity Sheet bending max capacity 250x22 mm 700x3 mm OPTIONAL PUNCH DIE amp BLADE Round Punch Code toel 6 30mm bew 191 Jo 30mm betw 293 31 38mm a 1004 1 38 2023 39 57 mm b 1007 rop 2027 sa ss mte 2025 Ee Eemer ETAL MAK NA ENDUSTRI 22 26 27 40 mm b 41 60 mm c Length 30 mm upto 194 3Omm upto 22231 31 38mm a 1185 81 38 2221 39 57mm b 1188 5 39 57mm b 2222 n ti 58 85mm c 223 1192 9 86 110 mm d 2224 1204 sa 85mmte 223 4205 5 110 2202 W Six angle 1502 femmu 25661 1503 39 57mmtb 257 1524 58 85 2526 525 5 110 257 W Eight Angle upto a 1553 39 57 1554 58 85 mm
41. the machine The machine is now ready for your job 5 METAL MAK NE END STR A 5 PUNCHING TABLE f Pin 1 Top table e Nut Spacer Bu a s Round support Lower table Spring amp 5 Washer lt gt Blocker In order to break the punching tool you must use this table holder wisely It must be always equaled and must be set for different pressures The distance between lower table and material should be something between 1 3 mm Also to have the tool efficiently work the biggest part of the material should be covered by lower body during operation 5 METAL MAK NE END STR A 5 PUNCHING TOOLS E 4 5 METAL MAK NE END STR A 5 The parts indicated in the below given table belong to the standard equipment Some different hole stamps and cutting cases are illustrated on the lateral drawing As standard material 026 mm hole and cutting case delivered the maximum diameter amounts to 38 mm Adjust the hole stamp centrally so that an equally rotating cutting distance of 5 of the material thickness remains Never punch a material that is thicker than the diameter of the hole stamp Assembly Quantity Part Identification Sahinler Sahinler Sahinler Sahinler 6 1 scraperplate Sahinler 8 2 Scraper support Sahinler 9 1 Distance piecee 10 1 Spring S
42. tial information for your safety Any and all persons who must operate the machine should be firstly trained well in terms of the operation and safety information and instructions For this purpose more copies of this manual shall always be asked from the supplier It should be clearly fixed out that which persons will have the responsibility to change and arrange tools and blades These persons need to be essentially trained in terms of this subject All the SAHINLER machines are delivered as standard with a safety equipment such equipment is for a high and general work safety For this purpose the machine should only be used in accordance for those purposes for which it has been constructed The most dangerous and probable deviations as to the construction limits of the machine are estimated to be as follows 1 Machining of other materials as unalloyed steel 45 kg mm Erroneous use of the fixing installation 3 Punching or fixing very small work pieces as these will easily cause the operators be subject to danger zones Should the additional tools be necessary to be used on the machine which are not foreseen by the producer it should be re verified whether or not there is sufficient safety and security against work accidents For this purpose the producer should be contacted for advice when deemed necessary All the maintenance works should be carried out by sufficiently qualified expert personnel Particular attention should be paid
43. tive parts and or components that are reported as defective by a Sahinler Technician or the Agent Technician and must be reported to Sahinler in writing by fax or email The manufacturer is responsible for the supply of free of charge spares only and cannot be held responsible for loss of work Shipping and customs fees for the spare part must be paid by the end user gt Ifa technician travel is necessary Sahinler will not charge for labor and workmanship costs but the customer must pay traveling and accommodation charges gt Warranty claim does not relieve the Customer from payment obligations The Customer can not ask or demand any reimbursement of damage nor the Customer will have the right to extend or delay payment obligations nor the cancellation of order and the refunding of damages as the guarantee is given for the defective parts of the machine and not for the job as Note All warranty claims must be applied with the Model Serial Number and the Manufacture Year of the machine METAL MAK NE END STR A 5 SAFETY AND ACCIDENT PREVENTION INSTRUCTIONS General Safety Instructions Following instructions are meant for the operator of the machine and it is the End User s responsibility to make sure the operator reads and understands the following and the User s Manual for safe operation gt Read the User s manual before operating the machine Always inform electric faults to electric techni
44. to the correct assembly and arrangement of the hole stamps cutting cases blades and other tools In order to enable us and yourselves to fulfill our mutual and common responsibility for all people we request you to read this manual very carefully before putting the machine into operation and to obey all the safety information and instructions Attention ALL THE PARTS OF THE MACHINE DYED IN RED ARE DANGER ZONES AND PARTICULAR ATTENTION SHOULD BE PAID IN SUCH ZONES All the operators should be instructed in order not to place their fingers or other body parts near in or under the parts of the machine colored in red There is the risk of losing the body parts when these are placed in such zones METAL MAK NE END STR A 5 All the safety components and fixing installations that should be removed for maintenance purposes should be remounted again before the machine is reoperated The operators should wear the clothing described by the employer The producer recommend the use of protection eyeglasses against eventual stamp breaks and shoes with steel covering in order to prevent foot of the operator against falling materials SAFETY RULES 1 10 11 12 assembly adjustment works tool changes and maintenance services shall only be realized by the technical personnel qualified for this purpose who should strictly obey the instructions of the producer Remove any oil remaining cuttings and other impurities f
45. uires the following simple hold down adjustment Once the hold down is secured for cutting as position 3 it is also possible use the hold down for cutting angle at 90 degrees if required STANDARD HOLD DOWN REMOVE THREE SECURING POSITION SCREWS amp INVERT HOLD DOWN AS ABOVE ROTATE AND SECURE THE HOLD DOWN TO THE MACHINE FOR CUTTING SHEARJNG PROFILE SECTION CUTTING The shearing unit has been equipped with a simple and strong fixing installation that can be arranged at any material thickness within the cutting capacity of the machine A shearing delivery table having adjustable quides has been constructed in order to allow a correct delivery of the material The guiding can be arranged in a manner to allow the angle cuts up 45 for fiat bar material or the cutting of flange of angle profiles which have been previously cut at the inclined cutting station Always place the material from the entry side of the machine and make sure that the material gets fixed by a correctly adjusted fixing installation if a full cutting is required the biggest possible dimensions for the material to be cut at angles amount to 80 80 10 In case the shear blade should be grounded grind only the cutting surfaces A re grinding is possible up to a maximum depth of 0 8 mm After the grinding the blades should be adjusted to a play of 0 1 mm Shows special section blades available 5 METAL MAK NE END STR A 5 STEEL BAR AND PROFILE CU
46. upplied upon request In case the grinding of the notching stamp is necessary only grind the side and front surfaces of the stamp The matrixes have four cutting edges and should be turned in order to require new cutting NOTCHING TOOLS ADJUSTMENT The below described steps should be followed for the change of the notching threading blade set Move the stamp to the exit position that means fully open Disconnect the machine at the main switch Remove the scraper finger and the stamp Remove the hole stamp and loosen the support Fix the new stamp Correct the machine and adjust it to ADJUSTMENT position Fully lower the stamp and disconnect the machine 7 Take the hole ring into the support Secure the front hole ring then adjust the distance as illustrated in the below sketch 8 Secure the support on the machine after the adjustment of the front distance Then adjust the side distances as illustrated in the sketch 9 Secure the side hole rings on the support Check again the distances for safety 10 Connect to machine to loosen the stamp Remount the scraper finger adjust the machine course in order to have motion as small as possible Ss Note The lateral distances of the stamp should be adjusted as per the adjustments illustrated in the sketch Then the limiter will be arranged in such a manner that the lower edges of the hole ring will be touched by the bas 5 METAL MAK NE END S
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