CNC-210A Series H6381 User manual
Contents
1. 210A CPU CN3 210A DVR 210A EXD 210A DVR CN1 210 KBD 210A CPU ston ovr _ 2 CN3 1 MHB2S POWER SW 1 210A DVR CN4 TLP 503D 210A ECB DC 12V FAN 9 3 Periodically maintain Please periodically clean up the controller inner accumulate dust and dopants Please periodically check the wire connection between controller and machine if have loose or bad contact The following parts must be maintained or changed periodically as list below If any part is found faulty it must be changed immediately even when it has not yet reached the end of its life which depends on the operating method and environmental condition For parts replacement please contact your sales representative COOLING FAN DC 12 FAN COOLING FAN DC 12 12V 6cm 10 000 10 000hours RELAY on the 210A DVR driver board it used Se apii at ie 100 000 times switching the winding direction Carbon BRUSH ofthe DC motor BRUSH of the DC Carbon BRUSH ofthe DC motor Eie eei EI LES BR TAILY AUTOMATION CO LTD2. l l 22 z 5 m RISIN 2200 4 gt 2 E Pulse Output es AUX I O STEP Motor AC Output EARTH Input Winding Spindle DC24V12W 2 6V 2A MAX 400W Motor Brake Guiding Traverse STEP Motor External connect STEP Motor driver amp ls ele l zl5lo c bU 552155 21515 lt sojn P lt m E O oo o Pulse Output perate Switches Home Sensor AUX I O Winding Driver STEP Motor COM CW CCW Vout 02 JJ tep Motor Driver 2PhaseSTEP Motor AC Output EARTH AC Input Winding Spindle DC24V 12W Guiding Traverse MAX 400W Motor Brake ores AUTOMATION CO LTD E CNC 210A Series H6381 User manual 13 8
3. Mauro Greek Sei CSPRO5I AUTOMATION CO LTD AUTOMATIO CNC 210A Series H6381 User manual 2 1 INTRODUCTION CNC 210A is a series of COIL WINDING MACHINE CONTROLLER developed by TAILY AUTOMATION It not only retains all the features of previous designs it also has a low noise level and is less sensitive to external power fluctuation Furthermore it also includes a RS 485 network interface making coil winding operation easier to manage CNC 210A also features an integrated design putting stepper motor driver DC motor speed controller brake and power supplier control circuits into one control box simultaneously achieving size reduction high performance and low cost CNC 210A Series offers two different models depending on whether a close loop driver is provided for various applications Model Winding Spindle Guiding Traverse CNC 210AS Drive 0 5hp DC motor in directly Drive two phases 2A STEP motor in directly Drive two phases 2A STEP motor in directly Or external connect guiding traverse STEP motor driver External connect winding spindles motor driver CNC 210AE 1 1 Software edition H6381 Edition is design for Toroidal coils manufacturing equipments H6881 has two different running processes being applicable to the toroidal coil winding machine and toroidal coil taping machine respectively The running process is select by CONFIGURATION SETTING pag
4. lt alos EG SgS 9 5 510979 Blo m a lt E o Pulse Output perate Switche Home Sensor BEE CN3 AUX FOOT SW STOP START RESET Operate Switches FS 5 lt 3 ais III da 2150 5 lt a F I EAE gt 2 Blo m E O o o meo Pulse Output RS 485 perate Switches Home Sensor Turn Counter AUX I O CN2 CN3 CN4 CN5 CN6 CN8 AC Input Winding Driver Brake STEP Motor 526 COM OW SOW vout AC AC F BK Kc oupa 2 2 2 2 2 oe EARTH AC Input Winding Spindle DC24V 12W 2 6V 2A Motor Brake Guiding Traverse STEP Motor TAILY AUTOMATION CO LTD BE CNC 210A Series H6381 User manual 7 4 Wiring diagram for CNC 210AE Drive STEP Motor in directly
5. LI HE DE STEP L HFM Ea FINISH dk Q L WIND AUTO ce DIR HOME ERO H H H H H TA HB cur z eso Me TA CE 0 crr AUTO rane NEXT E RESET sto START 3 1 Key pads o 9 10 key for entering numerical values e Enter into EDIT mode 2 Specify target production quantity FeO Specify starting step Ei Specify ending step in taping process this function is invalidation T Select parameter to be programmed 90 Select guiding direction for each step Select winding direction for each step wel To specify whether to store or spread wire for each step In taping process always running spread function Select whether to have auto positioning function for each step Select whether to have auto starting function for each step in manual mode this function is invalidation Reduce step number or press down for two seconds to reduce production counter During programming clear current data to zero Er Copy the data of previous step into current step Write data into memory Switch the counter display to shows between production counter and speed RPM EJ Press down for two seconds to reset production counter to zero Switch between automatic and manual mode 0 Winding process switch the brake between lock and unlock during motor stop Taping process switc
6. ADJUSTMENT 8 1 Adjustments for CNC 210AS CLU Output current limit 1 Connect a DC Amperes meter between terminal and DC motor as below 2 In ready mode 5 make the DC motor starting rotate and then holding the winding spindle 3 Rotate CL to set limited current show on Amperes meter 2A for 180v DC motor 4A for 90v DC motor The CL have been set by factory before delivery Only adjust it when change DC motor and replace 210A DVR driver board IRE Torque compensation 1 Set the winding parameter H S L S in 20 then press to change the DISPLAY shows RPM Then to start winding 2 Rotate IR potentiometer to make it in same speed during the winding spindle shaft in full load and unload Then press key to stop winding Maximum winding speed 1 Set the winding parameter H S L S in 99 and press key to change the DISPLAY shows RPM Then press key to start winding 2 Rotate MAX potentiometer to make the winding speed RPM as you want Then to stop winding DC MOTOR 10A AMPERE METER 0 CN2 T1 H33 POWER R33 XVN Hl 19 COG AUTO 210A DVRID XXXXXX AUTOMATION CO LTD CNC 210A Series H6381 User manual 14 8 2 Adjustments for CNC 210AE Speed
7. Mode selection To select the speed signal output mode for winding driver selected by JP1 1 V out model Represents the speed signal with DC 0 10v output 2 model Represents the speed signal with HI LOW lever output Hi speed with HI lever low speed with LOW lever V out adjust 1 Set the winding parameter H S L S in 99 and to change the DISPLAY shows RPM Then press key to start winding 2 Rotate Vout potentiometer to make the winding speed RPM as you want Then to stop winding 3 his function only worked in Vout mode CN2 1 AG POWER 100 120V TF808C1 AC 220 240V TF808C2 TAILY CO AUTO 210A EXDID XXXXXX O 9 MAINTAIN AND TROUBLESHOOTING 9 1 Error message When a fault occurs during operation the DATA DISPLAY shows error massage stop winding and then RESET go back to the READY mode Err OL The parameters or data in memory are fault Err 5 RS 485 communication error Err p Password error 4 numbers password before edit TAILY AUTOMATION CO LTD E CNC 210A Series H6381 User manual 15 9 2 Internal wiring diagram 210A CNB 210A CPU CN4 210A CPU CN2 2 IHB 2S 21
8. al key followed by the key to changed parameter 6 1 Winding mode In this function the STEP display and the DATA display will shows eight digits representing eight winding mode selections respectively Press numerical keys as below to set each digit t t t d od sJ 1 Moving speed select the moving speed when guiding roller move to the start position 0 represents high speed 1 represents low speed Press to select 2 jogging Select the jogging speed of guiding roller when press LEFT and RIGHT button 0 represents high speed 1 represents low speed Press to select Operation Select operation mode for the START switch 0 represents ON OFF mode 1 represents Trigger mode Press select key on the panel always as trigger mode 4 Running process Select the running process to meet different functions requirement 0 represents winding process 1 represents taping process 4 to select AUTOMATION CO LTD BE CNC 210A Series H6381 User manual 8 6 2 Station number 1 oet the station number of the winding machine controller This number is used to identify the station when using RS 485 communication function Up to 32 stations can be operated on the same network Setting range 01 99 6 3 Guiding roller moving increment The moving increment setting value must be accor
9. ch time when modify the Parameters and selections key must pressed to effect the change TAILY AUTOMATION CO LTD BE CNC 210A Series H6381 User manual 6 4 3 Running mode Continual mode Before it begins winding if DEGREELJof the step set as 999 then DEGREE WIDTH FEED DIR won t be re read The values are not changed that is the wire guide motor will continue guiding wires from the current position The width and left right margins are the same as the ones of the previous section Both the wire guiding and winding directions are not changed either This mode especially suits to winding which have the multiple drawing tops in the same sets of coils Without WIDTH mode Before it begins winding if WIDTH of the step set as 0 or 999 means without WIDTH mode When start winding the guide motor will guiding wires on the one direction till finish winding total turns 4 4 Clear all winding parameter In the READY mode clear all the winding parameter in the memory Be cautious in using this function or all the data will be lost 5 WINDING EXECUTION 5 1 To start winding After set up all data items press key the winding process begins in accordance with the set up content Press key to pause winding During winding press 1 0 key the winding speed can be switch between high speed and low speed The follo
10. ding to the guiding roller diameter mm the gear ratio between step motor and guiding roller Please reference the following formula Setting value roller diameter x 3 1416 gear ratio x 400 x100000 For examplel The gear ratio between step motor and guiding roller 10 The guiding roller diameter 25 0mm Setting value 25x 3 1416 3 400 100000 6545 Reference table Gear ratio 10 Guiding roller diameter mm Setting value 6 4 Acceleration times 9 To Set the accelerate rate for the winding spindle Setting range 00 99 In the READY mode press 9 the data display shows accelerate rate setting value If no change is necessary press get back to READY mode Or press key to get into change mode then the value can be changed by pressing the numerical key followed by the s key 00 means shortest acceleration times 1 99 means longest acceleration times 6 5 Reset all configuration In READY mode press s e it will reset all the configuration data and replace by initial data Be cautious in use this function AUTOMATION CO LTD CNC 210A Series H6381 User manual 9 6 6 Data transmit The CNC 210AS has a RS 485 serial communication interface can be used to send the winding data to the others station Up to 32 stations can be operated on
11. e 6 f selected the taping process the Brake output become the scissors output the winding parameter Degree become the Tape storing turns During wrapped if the turns reach to the Tape storing turns the scissors will output for one second to clipping tape 2 MAIN FEATURES Single chip Microprocessor design has further higher performance and higher functions it also has less sensitive to external power fluctuation or to external electromagnetic interference Memory use FLASH ROM capacity capable storing up to 1000 steps winding data 9 winding parameters and 5 options can be independently assigned for each step Off power memory retention without battery Winding speed can be specified using the front panel keypad resulting in easy programming of multi step multi speed settings Guiding traverse step motor with constant current drive offering fast wire guiding speeds Guiding traverse offering 10 steps moving speed selection Offering RS 485 interface for PC linking and data transfer Software can be update through the personal computer Power input AC100V 120V 220V 240V 600VA max ZI xD TAILY AUTOMATION CO LTD BE CNC 210A Series H6381 User manual 3 FRONT PANEL DESCRIPTION E READY EA3MOVE 0 0 4 UENS RUH 0 5 e D DEGREE E2L 5 SLOW ELAN E WIDTH slow Bka Em m I 1 L
12. es outer diameter Setting range 0 00 999 99mm O ID Cores inner diameter Setting range 0 00 999 99mm U PITCH Diameter of the copper wire Setting range 0 000 9 999mm TURNS Total length to be store Total number of turns to be wound Setting range 0 99999 O DEGREE Start spreading position of the core Setting range 0 3607 WIDTH I Spreading region Setting range 0 3601 Tape storing turns Setting range 0 999 H S High speed Setting range 0 99 O L S Low speed Setting range 0 25 O SLOW Number of turns to be done at low speed prior to stop Setting range 0 999 oes izl lil TAILY AUTOMATION CO LTD BE CNC 210A Series H6381 User manual 5 4 PROGRAMMING WINGING PARAMETER 4 1 MEMORY REGION SELECTION CNC 210A contains 1000 memory step by defining the region users can effectively manage the memory Various winding parameter can be stored in different regions and can be retrieved instantaneously After specifying the regions programming and winding can be done in those regions all un selected regions will retain their original contents and unmodified When setting the STEP number the Ending step number must be larger than the Starting step number or the winding operation will not start Specifying starting step In ready mode press 0 9 lt to selected Setting range 0 999 Specifying ending step in taping process this funct
13. h the scissors between on and off during motor stop Skip current step and go to the next step 80 Discard current step and go to the previous step 0 At any time discontinues current operation and return to ready mode Pause during winding Restart during pause or pause during winding TAILY AUTOMATION CO LTD E CNC 210A Series H6381 User manual 4 3 2 Digital display Gaga STEP DISPLAYI Show the current step number being wound or being programmed DATA DISPLAY During programming in combination with LED shows the parameter being programmed During winding or ready mode show the current number of turns HOU COUNTER DISPLAY Shows production counter and winding speed RPM 3 3 Status indicators READY Lit means in READY mode flash means PAUSE mode not lit means winding or programming in progress RUN Lit means winding in progress not lit means not in progress SLOW During winding lit means low speed winding not lit means high speed winding MOVE Lit means guiding roller is moving to the starting position O S No function LAN Lit means currently communicating with network FINISH Lit when reaching the preset piece count 1 Lit means the counter display shows RPM QTY Lit means the counter display shows the production counter 3 4 Winding parameters definitions O D Cor
14. ion is invalidation In ready mode press lt o selected Setting range 0 999 4 2 Programming winding parameter In READY mode press invokes the programming mode The STEP DISPLAY shows START STEP number the parameter indicator O D lit the DATA DISPLAY show value The value can be change by pressing numerical keys followed by key After that the STEP number will automatically increase by one to continue set the O D for next step When the STEP number larger then the END STEP number the STEP number will restore to the START STEP number and the indicator light will change from to 0 1 0 0 for user to specifying the 1 0 1 for each STEP Repeat the same procedure using numerical keys and the e key all winding parameters for each STEP can thus programmed The following functions are also available Select guiding direction forward or reverse Wl Select the winding direction clockwise or counter clockwise wl Specify whether to store light or to spread not light wire for each step oelect whether the guiding roller move to the starting position automatically or upon a manual pressing of the key Select whether to have auto start function for each step Clear the current value to zero ew Copy the content of the previous step to the current step Go back to the previous programming step 0 Scroll through different parameters Ea
15. metallic particles and magnetic noise Do not block the intake exhaust ports of the controller Otherwise a fault may occur Make sure that the power source supplies the correct voltage and is capable of supplying the required current to the controllers Do not connect or disconnect wires and connectors while power is applied to the controller Make sure the machine and controllers are properly grounded Make sure that the leads and connectors are connected correctly Normally operate under 10 C 40 C environment over 40 C should perform under good ventilation avoid heating 7 1 Accessories All items of accessories are optional to purchased BIOA CN2 RS 485 Connection box o PIOA CNS Operate switches connection cabe PIOA CN4 sensor connection cabe o PIOA CNS Counting sensor connection cabe BIOA CN6 10 signal connection cable o HOMESR Homesemor T o CNTBOSBO Counting sensor o Dsc comings o START Pushbutton swin o STOP Pushbutton switch o RESET Pushbutton switch o Foot switch RUN STOP Foot switch o AC Power To EN Optional X not use in this model TAILY AUTOMATION CO LTD E CNC 210A Series H6381 User manual 7 2 Wiring diagram for CN2 CN6 lalele 5 a 5 5
16. the same network In this function set station numbers to the controllers to recognize the controller to which the current data is being send Refer to the section 7 2 station numbers The communication bus wiring diagram as below CNC 210AS CNC 210AS CNC 210AS Lan eeu e TE CIE 1 JOG LESE Eq ES RS 485 RS 485 RS 485 CONNECTION Sox CONNECTION BOX CONNECTION BOX ta SA LAST STATION PREVIOUS STATION COOMUNICATION CABLE 6PAC COOMUNICATION CABLE 6P4C NNA A RESISTOR 47 100 READY mode press following keys combination its will sent each setting data to target station 0 99 Sends configuration setting data to the specify station eer feory o0 99 Sends winding parameters to the specify station cor fo 2 Sends password to specify station It will sends from START STEP to END STEP during sent the winding parameters oo ee Represents target station number If the target station number specify as 00 all the stations on the same network will receive the data is being sent TAILY AUTOMATION CO LTD E CNC 210A Series H6381 User manual 10 7 INSTALLATION AND WIRING controllers should be operated in an environment that is protected from moisture corrosive gases or liquid and free from airborne dust
17. wing key functions are available during PAUSE mode Give up the numbers of the winding turns and regress one step Finish current step and proceed to next step FI Continue winding Give up winding and go back to the READY mode 5 2 Winding speed RPM display Pressing key will cause the counter display to shows the winding spindle running speed RPM without interrupting the counting Pressing again will change to shows production counter TAILY AUTOMATION CO LTD BE CNC 210A Series H6381 User manual 7 5 3 Production counter management Each time the running process goes from the START STEP to the END STEP the production counter will automatically increase by one Preset counter In READY mode press 2 key and then key in desired values s9999followed by the key When the production counter reaches the value the FINISH led lit Setting range 0 99999 Decrease production counter During READY or PAUSE mode press the key and hold down for two seconds the production counter will decrease by one Reset production counter Holding down key for two seconds it will reset the production counter to zero 6 CONFIGURATION SETTING In the READY mode press the following keys combination as section 6 1 6 4 the DATA DISPLAY will show corresponding setting value If no change is necessary press the s key get back to READY mode Or press numeric
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