MERIDIAN Computer - Keating of Chicago
Contents
1. MERI DI AN 10 PRODUCT COOKING CONTROLLER KEATIN OF CHICAGO INC MANUAL IMPORTANT THE USER S MANUAL PROVIDES SPECIFIC OPERATING INSTRUCTIONS FOR YOUR MODEL USE THE MERIDIAN CONTROLLER ONLY AS INSTRUCTED IN THIS MANUAL KEEP A COPY OF YOUR BILL OF SALE The date on the bill establishes the warranty period should service be required If service is performed it is in your interest to obtain and keep all receipts KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL The unauthorized use or duplication of the software described herein or this material is strictly prohibited As continuous product improvement occurs specifications may be changed without notice 1 800 KEATING keatingofchicago com meridianComputer_2013 12 13 NOTE The unauthorized use or duplication of the software described herein or this material is strictly prohibited AWARNING Gas Burns Shock EO AWARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Improper installation can cause damage injury or death AWARNING FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance Do not store flammable liquids near this or any other appliance AWARNI2. TO SAVE WORD press the P key again To modify or cancel see next step EXIT LIBRARY PROGRAMMING Press the up or down arrow keys until display reads EX T 1 800 KEATING 17 HEH Bante Press the P key Press the up arrow key Press the P key 2 times 18 keatingofchicago com E SERVICE DIAGNOSIS The following diagnosis is only to be used as a guide to qualified service personnel Keating recommends that you use a qualified amp licensed service company Equipment still under warranty requires it NOTE To correctly and quickly diagnose the system the chart below should be followed in sequential order TROUBLE SHOOTING CHART PROBLEM PROBABLE CAUSE SOLUTION No power a Circuit breaker OFF a Check and reset b Appliance not plugged in b Plug in cord c Defective 24VAC transformer c Replace transformer Replace controller No sound a Inoperable speaker a Replace controller Button problem a Frozen key a Unplug controller Hold down the TOGGLE CLEAR key as you plug controller back in b Inoperable key b Replace controller PROBE is displayed a Defective temperature probe a Replace temperature probe b Probe not plugged in b Plug in probe Reading wrong temperature a Defective temperature probe a Replace temperature probe Not heating a Defective element relay contractor a Replace defective part or gas valve b Defective controller b Replace controller WARRANTY
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5. STATEMENT Keating s warranty begins with the date of installation Keating of Chicago Inc provides a limited one year war ranty for its products except probes and hoses for which the period is 90 days A copy of the exact provisions of this warranty and the other terms and conditions of sale are available upon request 1 800 KEATING 19 LL 9 FUDD TTT TTT e TEP RP RPOPCUOORUCORPCUODOUOURURURUODRORURDRRORURURURUOIOIOIOIOIOTOLOTOTOTOLOIOIOIOIOIOUODODEDODEDINININININIUEOIUININIUIUI NI NI NIU OUOUODONONDUDUDUDUDUDUDUDUDUNSOUNUDUNUNUNUDUDD WOO OSVOITHOAOONTILV ATM MM ONILVAN 008 T ON SODVOIHNY AO ONILVAY 195440 INILV ISNIVOV ALNVYYVM YO ASOdYNd YVINIILYVd YOd SSINLI YO ALNISVLINVHOYAAW 40 ALNVYYVAA ANY OL GALAN LON LAY SNIGNTINI GIN YO AYOLMIVLS IVYO NILLIYMA YSHLIHM SIILNYYYYMA YSHLO TIY JO NIN NI SI ONY JAISNTOXS SI ALNYYYYM OJLIWI SIH euy aq eys Aueue pauw siy apun Joajep Aue Jo ainjeu pue asned au 0 se uoisioap s ugesy uoneuiwexa pue Bugsa 104 Bugeay 0 predaid zya paddius aq asnu Auenem papug siy sapun wiejo e 0 yalgns ped aAnoajap Auy apendosdde se uawasejdas 10 edal 104 Buneay ol paddiys aq ued Jo joNpold ayz ysanba Jo suoneziuebio BuldiaAsas Juapuadapul peaocidde sy Jo 8uo oz JaguNuU Japlo JIOM UONeZLOYINe BdIAJaS e anssi uay Mm Bueay Joajap jo uolduasap G pue ajep uonejesul p 30npod ay JO JaquINu jenas pue saqwnu japow aweu JUdJaLIp pi JONposd Jo uoneaoy Z
6. ae Press SD wee ILj TO EXIT PRODUCT COUNTS CONS will be displayed Press the up arrow key Display Press EX T will be displayed Press the P key The controller will exit counts mode Display m x r Press E PRODUCT KEY PROGRAMMING NOTE 10 button controllers have a single dual purpose display that will alternate information Cals Some controllers may have different options listed Depending on the model you can either press the P key to change all programmable settings or you can scroll using the arrow keys to any of the specific options JMN then C LILI RECIPE 1724 STORE EMPLOYEE Pe 5 42 gt List tt Hore HI 3 SEC 1 ENTER PROGRAMMING MODE Press and hold the P key for 3 seconds Press the down arrow key Press the P key 8 keatingofchicago com Type ini 7 2 4 using the product keys Press the P key Press the P key A ee ARAFA Set Cook Temperature Actual set temperature will be displayed To change press toggle clear to change the temperature to zero Type in a new temperature using the product keys Press the P key Press the P key All product key LEDS will light up AME WANA NANA AL NA AA A ANAN AAN AAN AAN ANAA A 2 N to Wa h Set Product Display Mode NAME will be displayed then the actual product name Use the up and down arrow keys to scroll through the library Press the P key to lock in your choice Se
7. all models CLEANING THE CONTROLLER 1 Using a clean damp cloth wipe down your Tools Required Straight Screwdriver controller daily 1 Turn appliance power OFF 2 Do not allow oil to build up on any part of the 2 Connect the wire harness to the controller controller 3 Hold the controller against the front panel Attach the 2 provided tinnerman nuts to the ACAUTION controller Be sure to line up the holes NEVER use chemical or abrasive cleaners on your controller The controller s overlay may be damaged 5 Secure the controller to the appliance using the 2 provided screws CONTROLLER OPERATING ENVIRONMENT NOTE The solid state components in this control PROGRAMMING CODES ler are designed to operate reliably in a temperature Product Programming 1724 range up to 158 F 70 C Before installing this con System Programming 3228 troller it should be verified that the ambient tem Boil Mode LARGE LED DISPLAY 8 character 14 segment Displays programming and cook cycle information perature at the mounting location does not exceed 158 F 70 C E CONTROLLER KEY DESCRIPTIONS INDICATOR LIGHTS Lit when there s an active cook cycle and in programming mode PRODUCT KEYS Press to start a cook cycle Also used in programming KEATING OF CHICAGO INC 1 800 KEATING HOLO MELT 7 Nf fc bE sf 5 JKL MNO PORS TUV WXYZ o JCA Ibe FEATURE KEYS
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10. pre programmed number of cook cycles allowed The controller will stop operating until the fryer is filtered After filtering the display will read Fl LL At this time the fryer MUST be refilled with shortening When this step is complete press ENTER to resume normal operations Display Press PRODUCT COUNTS To Check Product Counts press and hold the P key for 3 seconds CAN Swill be displayed Press Display 6 keatingofchicago com Press the P key prod 1 will be displayed then the number of cooks that were completed on that key Display Cora Tt POL RESETTING THE PRODUCT COUNTS Once you go through all keys the display will show CLRPRD then NO You can use the left and right arrow keys to toggle between YESand NO Choose YESto reset your product count or NOto save the cook counts that have already been completed Ca Press ie Display rs Bal LLRA Then press the P key 4 The display will show GCRAL X This is the total product count of all keys combined Press the P key again Display Press ot Li BAL ARA then NOwill be displayed You can use the left and right arrow keys to toggle between YESand NO Choose YES to reset your total product count or NDto save the total cook counts that have already been completed Press zain Display Then press the P key 1 800 KEATING 7 TOIALX1O is displayed then a number Press the P key again Display If TH 7
11. G 3 E DISPLAY DESCRIPTIONS NOTE Not all features are available on all models E a Pil TRIP REALTY NNC Dt IC Base Lud OC Th ir PROT T T MIDI i iHilit ng 4 keatingofchicago com Controller is in Operating Mode Actual vat temperature is more than 10 degrees below the programmed vat temperature Controller is in Operating Mode Actual vat temperature is within the proper cooking temperature range The vat is ready to start a cook cycle Controller is in Operating Mode Actual vat temperature is more than 40 degrees above the highest programmed vat temperature A continuous audible alarm will sound Controller s probe is either open or shorted Display will be accompanied with an audible alarm if shorted Check or replace the probe Controller is in Operating Mode and a cook cycle is in progress Controller is in Operating Mode and a cook cycle has been completed Controller is waiting for a pass code to be entered Controller is in Product Key Programming Standby mode Stage cooking time 1 10 is displayed Stage cooking temperature 1 10 is displayed Stage timing mode 1 10 flex or straight is displayed Solenoid condition 1 10 open or close is displayed Action alarm status is displayed After fryer is filtered this display prompts you to refill the fryer with fat Controller is in System Programming Standby Mode Controller is in Fahrenheit or Celsi
12. L EXIT Press the P key Either press another product key Press the P key to program and repeat the programming instructions or exit by pressing the up arrow key EXIT PROGRAM Press the up arrow key Press the P key Press the up arrow key two times Press the P key 1 800 KEATING 114 E SYSTEM PROGRAMMING SYSTEM 3228 STORE MANAGER MNC HR l ie Hit a 45 gt 3 a Enter System Programming Mode Press and hold the P key Press the down arrow key Press the P key for 3 seconds HOGI f j TE Type in 3 2 2 8 using the product Press the P key Set Appliance Mode keys Press the P key Use the left and or right arrow keys to choose GS Cor GNA C Press the P key Ain 12 keatingofchicago com Set the Control Type Use the left and or right arrow keys to choose Temperature or Time Control Press the P key Cook Time Unit Use the left and or right arrow keys to choose Minutes Seconds or Hours Minutes Press the P key EXIT Press the P key Set Temperature Scale Set Preheat Mode Use the left and or right Use the left and or right arrow keys to choose arrow keys to choose Fahrenheit F or Celsius C YES or NO Press the P key Press the P key Exit System Programming Mode Press the up arrow key 1 800 KEATING 13 E OFFSET PROGRAMMING NOTE Offset Temperature can be set from 20 to 20F 6 6 to 28 8C SYSTEM 3228 STORE MANAGER hh TA i Enter Off
13. NG IF NOT INSTALLED OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANU FACTURER S INSTRUCTIONS THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM The products are protected under one or more of the following U S Patents 4 782 445 4 812 625 4 812 963 4 864 498 4 911 068 4 920 948 5 043 860 5 171 974 5 331 575 5 539 671 5 711 606 5 723 846 5 726 424 5 875 430 6 142 666 6 339 930 6 401 467 6 505 546 6 581 391 7 015 433 Plus foreign patents and patents pending Plus licensed patents 5 973 297 Intertek Intertek 9902091 9902091 E TABLE OF CONTENTS Important Safety Instructions cece ceeeeeeeseee eens eeeesenens i INTRODUCTION sisiccicheotietrcsrcceucstsariecint ean ieeueccienarteeenuas 1 INSTALLATION Damage During Shipment axcsccsnenscsncnveicencseenersnnsbewkestendt acs 1 TOOS FOCUS sa secretes oe ccntrwaniwndwna ten iatdawaewtesosieaageeeentens 2 Programming GOCSS rsactnciuasnnventiensentnneadienneitiewdteliecmeaheataaten 2 Cleaning the Controller acc tisncccscacesernnnsnanstveeussenencasannaees cond 2 CONTROLLER KEY DESCRIPTIONS Standard FCAUMCS rrercrsep oreantecsaccasesveishassiabshoenecnemseswecienceace 2 CONTROLLER FEATURES COONS seser tcc ete cece pierre oetectesind 2 3 DISPLAY DESCRIPTIONS PROB FAMINE sistcescstivssonse
14. Used to access programming functions and controller features 2 Mag PROGRAMMING CENTER Easy cell phone like programming Access programming mode and change cooking parameters 2 keatingofchicago com E CONTROLLER FEATURES NOTE Not all features are available on all models AUTOMATIC LEAST HOLD DISPLAY Product with the least amount of cook time remaining will be shown in the display Pressing and holding the SCAN key allows you to view each active product s remaining cook time FAHRENHEIT OR CELSIUS TEMPERATURE DISPLAY The controller can be configured to display the tem perature in degrees Fahrenheit or Celsius accessible through System Programming mode MELT CYCLE If the vat temperature is below the Melt Limit Temperature and the controller is ON it will control the melting of the shortening PROGRAMMABLE ACTION ALARMS Up to three action alarms can be programmed for each product key An action alarm alerts the operator to perform some action at a pre programmed time PROGRAMMABLE APPLIANCE TYPE A specific type of appliance i e gas electric or gener ic can be programmed into the controller PROGRAMMABLE FILTER LOCKOUT CYCLE COUNT Ensure good tasting food is always served to your customers by requiring the shortening to be filtered after x amount of times Any product key with Filter Lockout programmed will cease to operate until
15. ant setae a a e A E Ea S 3 4 OPERATING THE CONTROLLER cccccceceeeeeeeeeeeees 5 INTRODUCTION PRODUCT KEY PROGRAMMING c cccceceneeeeeeeeeeees 8 SYSTEM PROGRAMMING ccccccceceeeeeeneeenenenenes 12 OFFSET PROGRAMMING cccccceceeeeeeeeeeeeaeeeaees 14 PROGRAMMING CUSTOM NAMES ALARMG 16 SERVICE DIAGNOSIS cccccccceceeeeeeeeeeeenenenenenenes 19 Troubleshooting CHANT ves iusuntinnsianientantantawscecowiniieniaidneieiss 19 WARRANTY INFORMATION 0cccceecseneeeeenenenenenes 20 Instructions in this manual should be read thoroughly before attempting to operate the Meridian Controller All installation and service on Keating equipment must be performed by qualified certified licensed and or authorized installation or service personnel Operating information for Keating equipment has been prepared for use by qualified and or authorized personnel Keating equipment is made in the USA and has American sizes of hardware All metric conversions are approximate E INSTALLATION INSTRUCTIONS Proper installation will assure top performance Alterations of any kind to your equipment will void the warranty Before uncrating check equipment carefully for damage IF EQUIPMENT ARRIVES DAMAGED Keating does not assume responsibility for loss or damage incurred in transit IMPORTANT This merchandise has been thoroughly inspected and
16. ay H3 Dand w pulse with an audible tone S To cancel press the HOLD key a X BOIL MODE ACAUTION PLEASE CONSULT AND FOLLOW KEATING S GUIDELINES FOR CLEANING AND BOILING OF THE FRY VATS IN YOUR FRYER MANUAL The boil function accurately maintains the fryer temperature at 190 F 88 C to assist in the cleaning of fry vats To start the boil process turn the appliance OFF Empty the fry vat of fat Once the vat is emptied of fat and refilled with cold water the controller and fryer may now go into boil mode NOTE The fry vat will maintain a temperature of 190 F 88 C to allow the boil function to be performed 1 800 KEATING 5 TO ENTER BOIL MODE Press and hold the P key for 3 seconds CANIS will be displayed oe 42 gt Press 3 SEC 3 Fg a Display Fe as Press the up or down arrow keys until BO Lis displayed then press the P key BO L will be displayed and boil mode will begin A i j Bumee Press Ae 3 Display EFES A Feni aS fT TO EXIT BOIL MODE Press ON OFF to stop Boil Mode TO TURN APPLIANCE OFF The controller will no longer have boiL in the display Turn the appliance off Empty the water from the vat wipe all remaining water from the vat Once dry refill the vat with fat A CAUTION Refill the vat with shortening ONLY when it is completely dry FILL MODE If the controller is programmed for filter lockout Fl LTERwill appear in the display after the
17. carefully packed before leaving our plant Responsibility for its safe delivery was assumed by the carrier at the time of shipment Claims for loss or damage to the contents should therefore be made upon the carrier as follows CONCEALED LOSS OR DAMAGE Concealed loss or damage means loss or damage which does not become apparent until the mer chandise has been unpacked The contents may be damaged in transit due to rough handling even though the carton may not show external damage When the damage is discovered upon unpacking make a writ ten request for inspection by the carrier s agent within fifteen days of the delivery date Then file a claim with the carrier since such damage is the carrier s respon sibility By following these instructions carefully we guarantee our full Support of your claims to protect you against loss from concealed damage VISIBLE LOSS OR DAMAGE Any external evidence of loss or damage must be noted on the freight bill or express receipt and signed by the carrier s agent Failure to adequately de scribe such external evidence of loss or damage may result in the carrier refusing to honor a damage claim The form required to file such a claim will be supplied by the carrier DO NOT RETURN DAMAGED MERCHANDISE TO KEATING FILE YOUR CLAIM AS STATED ABOVE 1 800 KEATING 4 E FIRST STEPS NOTE Not all features are available on all models INSTALLATION NOTE Not all features are available on
18. set Programming Mode Press and hold the P key Press the down arrow key Press the P key for 3 seconds KR fit nne Le Lit Type in 3 2 2 8 using the product Press the down arrow key Press the P key keys Press the P key until OFFSET is displayed 14 keatingofchicago com A a AWAGAL yx Use the product keys to Press the down arrow key enter a new offset temperature two times Press the P key To change from negative to positive use the left and right arrow keys Press the P key REM TY Press the P key 1 800 KEATING 15 E PROGRAMMING CUSTOM PRODUCT and ACTION ALARM NAMES TO LIBRARY SYSTEM 3228 STORE MANAGER LJ Car LILIM f Prior Enter Library Programming Mode Press and hold the P key Press the down arrow key Press the P key for 3 seconds z Type in 3 2 2 8 using the product Press the down arrow key Choose either PRALI BR keys Press the P key to select either PRALI BR Product Library or or ALRMU BR ALRVL ER Action Alarm Library by pressing the P key 16 keatingofchicago com A flashing dash will be displayed Press the SCAN key and use the product keys to spell a new word Press the right arrow key to advance to the next character position AAH ay TO CANCEL OR MODIFY WORD press the left or right arrow keys Continue spelling the word When done press the P key Press the P key after you have selected either CANCEL or MD FY
19. t Timing Mode Use the left and or right arrow keys to choose rai Gt Fl ex or SANH TIV TY Press the P key 7 THU T PRUE Program a Product Key Press the product key you want to program Press the P key VIYMYAY ARARA Set Cook Time Actual set time will be displayed To change press toggle clear to change the time to zero Type in a new time using the product keys Press the P key 1 800 KEATING 9 NOTE Some models have up to 3 action alarms On some models each product key can be programmed up to 10 stages If no additional stages are required at this point set the time to zero Press the P key to continue to Action Alarm Set Action Alarm Actual alarm time 1 will be displayed To change press toggle clear to change the time to zero Type in a new time using the product keys Press the P key p ru NT MC LIL iji i NC VAYMYAY AREA A Set Hold Time Actual hold time will be displayed To change press toggle clear to change the time to zero Type in a new time using the product keys Press the P key 10 keatingofchicago com Set Action Alarm Name ALMNAME will be displayed then the actual action alarm name Use the up and down arrow keys to scroll through the library Press the P key to either go to next action alarm name or continue through programming Exit Programming Mode Press the up arrow key NOTE Not all features are available on all models A EXIT LJ I
20. the shortening is filtered A filter lockout cycle count valid range O to 99 can be programmed for each product key To disable filter lockout enter O for the filter lock out count PROGRAMMABLE GLOBAL FILTER LOCKOUT A single filter lockout cycle count can be programmed to apply globally to all product keys PROGRAMMABLE HOLD TIMES Product key hold times can be programmed to track product quality through a specified holding period Hold time countdown begins as soon as the cook cycle is complete The controller will sound an alarm when the product s hold time has expired alerting the operator to discard the product PROGRAMMABLE OPERATING MODE The controller can be programmed to operate as either a controller or timer PROGRAMMABLE PRESSURE VALVE The pressure valve state for each stage on each prod uct key can be programmed The valve can be open or closed NOTE The valve is normally open when not cooking PROGRAMMABLE FASTFLEX TIMING MODE Flex or straight timing can be configured for each stage on each product key To insure consistent high quality food product flex time will adjust the actual cook time taking into consideration the temperature variation due to load size initial product temperature product moisture content and other factors affecting the cook cycle If cooking by straight time the controller will cook only for the specified time without adjusting for these variances 1 800 KEATIN
21. us Programming Mode Controller is in Appliance Type Programming Mode E OPERATING THE CONTROLLER STARTING A COOK CYCLE oO To start a cook cycle simply press the product key for the product you wish to cook If the key is s programmed the correct cooking time will be displayed example 2 00 and will immediately start 5 to count down in minutes and seconds DONE will display when the cook cycle has ended J The pressure solenoid will also close if programmed to do so or a basket lift will lower if so equipped If DONEis displayed immediately and the unit starts to signal the product key being pressed is not programmed STOP A COOK CYCLE Press and hold an active product key for 3 seconds RESPOND TO A DONE ALARM Cancel the signal by pressing the same product key used to start the cook cycle ACTION ALARMS wn 5 SEC If the unit is programmed with action alarms the action alarms will signal at a preset time during the cooking cycle This signal a dual rhythm beeping will last 5 seconds and then self cancel The display will flash the action alarm time and the unit will then start counting toward 000 HOLDING TIMERS is If the unit is programmed with holding times they will automatically start counting upon expiration ZA of the cooking cycle When there are active hold times the HOLD indicator will be lit To view all 7A active hold times press and hold the HOLD key Upon expiration the timer will displ
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