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I/O rextension cards

1. Of O N xs BSE O de 22 o olo O gt sles Q or ES si Ole ale OWN SBS ola OB SE O e Gi O le 123 Jumper block X2 7278 emf Description Temperature measuring board with three Pt 100 sensor 3 wire inputs The measurable temperature range is 30 200 C on Pt 100 input Both 3 wire and 2 wire elements can be used Allowed slots B C D E Type ID 16952 Terminals One terminal block Screw terminals M2 6 No coding Jumpers X2 Board parameters None 1 0 terminals on OPTB8 Table 28 OPTB8 I O terminals Parameter reference Terminal Keypad NCDrive Technical information 1 R14 AnIN X 1 PT100 Input 30 200 C one sensor 2 R Accuracy lt 1 C ik Sensor current 10 mA 3 R1 4 R2 AnIN X 2 PT100 Input 30 200 C one sensor 5 R_2 Accuracy lt 1 C m Sensor current 10 mA 6 R2 7 R3 AnIN X 3 PT100 Input 30 200 C 1 3 sensors see X2 jumper 8 R_3 selections Accuracy lt 1 C Sensor current 10 mA m 9 R3 10 NC Not connected 24 hour support 358 0 201 212 575 e Email vacon vacon com VACON 61 DESCRIPTIONS OF VACON OPTION BOARDS Connection of PT100 sensors One PT100 sensor can be connected to the first two inputs terminals 1 to 3 and 4 to 6 and up to three sensors to the third input terminals 7 to 9 The sensors must be connected in series with a two or three wi
2. 000600 e LED 2 Ao LED 1 E OV D Hc En ag e BI N 2 S Y A E ie E 8 a 5 XL ga m T Li BL ge x EM eg x SE Bage 9 X3 p a Sel 3 B 2 amp Jumper block X3 7292 emf Description RS 232 adapter board Galvanically decoupled Used mainly for application engineering to connect another keypad Allowed slots D E Type ID 17459 Terminals 9 pin female sub D connector Jumpers 1 X3 see page 77 Board parameters None 1 0 terminals on OPTD3 Table 40 OPTD3 I O terminals Terminal Technical information 1 2 TxD Transmit data 3 RxD Receive data 4 5 GND Ground isolated 6 9V 9V isolated 7 8 9 NOTE If OPTCI Ethernet Option board is used for NC Tools connection like NCLoad the OPTD3 board can not be used 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 77 DESCRIPTIONS OF VACON OPTION BOARDS Jumper selections There is one jumper block on the OPTD3 board The factory defaults and other available jumper se lections are presented below Jumper block X3 Connector connection to GND TE e Connected to GND Connected through RC filter directly to GND 7293 emf OPTD3 option board status LEDs Table 41 LED Meaning Green LED 1 Receiving data Red LED 2 Transmitting data Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS O
3. 3 2 8 OPTBH f id ELT o ON fag F BE E O N a 2 00 Rigi ACA RIGI IR 101 5 DE s 5 E O le Ee rod E O B e os B E O al P E E pe n s gg 2333 C s sigs 2 Og e sss BE 3 5 o je LE Oj e Se ET TES C o EH T i m m 3025 emf Description Temperature measurement board with three individual channels Allowed slots B C D E Supported sensors PT100 PT1000 NI1000 KTY84 130 KTY84 150 KTY84 131 Type ID 16968 Terminals One terminal block Screw terminals M3 No coding Jumpers None 1 0 Terminals on OPTBH Terminal Parameter reference Technical information LON El 1 R1 1 Temperature sensor input 1 50 200 C 2 R12 Anln X 1 Accuracy 1 C 3 R1 3 4 R21 Temperature sensor input 2 50 200 C 5 R22 Anln X 2 Accuracy 1 C 6 R23 7 R3 1 5 8 R32 Anln X 3 dan aa input 3 50 200 C 9 R33 dm 10 NC Connecting Temperature sensors to OPTBH option board Use shielded cables and connect the cable shield to grounding clamp in the drive Allowed sensor configurations are shown on figures below 12345678910 1234567 8 910 LITT I TTT TT m mm Two wire configuration 123450678910 LITT TTT TT mmm Two wire configuration LTT L Ly m Three wire configuration 12345678910 LITT TT TTT leali eli Three wire configuration Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTION
4. DO E El radi 8g k 58 a laz ifta EB os B 3 o x R E a g Oo L lazy e m osu xg 5 zy a Seta ETE o o a SS 3 OL 6 8 Z 9 S v lt 0000000000 0000000000 Jumper block X11 Main board Secondary board 7282 emf Description Absolute encoder board for Vacon NXP with inputs for an Endattype encoder Programmable control voltage fast digital inputs and simulation pulse out put The output pulse is produced from sinusoidal input signals The galvanically isolated fast digital inputs are used to trace very short pulses Allowed slots C Type ID 16962 main board 16963 secondary board The secondary board is mounted on top of the main board Terminals Two terminal blocks Screw terminals M2 6 No coding Jumpers 1 X11 see page 65 Board parameters Yes see page 65 An absolute encoder is a type of encoder capable of specifying its absolute position The position data is retained even during a power failure or breakdown The position data carried by the absolute encoder can be used by the frequency converter motor control in the control of a synchronous mo tor Encoder cable Heidenhain cable Max length 100m Encoder voltage 5V 12V or 15V Max current consumption 300mA Measuring steps revolution 4 2 billion max 32bit Distigui
5. 7253 emf Encoder board for Vacon NXP Encoder input board with programmable con trol voltage for an encoder The OPTA5 board is designed for HTL High voltage Transistor Logic type encoders voltage output type push pull HTL open collector output type HTL which provide input signal levels dependent on the supply voltage of the encoder The encoder inputs A B and Z are galvanically isolated The OPTA5 board includes too the qualifier input ENC1Q meant to trace the Z pulse in certain situations and a fast digital input DIC4 used to trace very short pulses These two inputs are used in special applications The OPTAS is similar to the OPTA4 in connections but the encoder inputs A B and Z have different signal levels voltage level The input levels for A B and Z of the OPTA4 are compatible with RS 422 while those of the OPTA5 are more general wide range inputs Inputs ENC1Q and DICA are identical in both boards C 16693 One terminal block Screw terminals M2 6 Coding in terminal 3 4 X2 X4 X5 X6 see page 31 Yes see page 27 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 30 1 0 terminals on OPTAS coded terminal painted black Table 11 OPTA5 I O terminals Parameter reference Terminal Keypad NCDrive Technical information 1 DIC1A Pulse input A differential Voltage range 10 24V DIC1A DIC2B Pulse input B phase shif
6. 1 DIC1A Pulse input A differential Voltage range 10 24V 2 DIC1A DIC2B Pulse input B phase shift of 90 degrees compared to Pulse input A differential Voltage range 10 24V 4 DIC2B 5 DIC3Z Pulse input Z one pulse per revolution differential Voltage range 10 24V 6 DIC3Z 7 ENC1Q Qualifier input Single ended input with GND 8 ENC2Q Qualifier input Single ended input with GND 9 GND Ground for control and inputs ENC1Q and ENC2Q 10 15V 24V Control voltage auxiliary voltage output to encoder Output voltage selectable with jumper X4 11 DID1A Pulse input A differential input voltage range 10 24V 12 DID1A 13 DID2B Pulse input B 90 degrees phase shift compared to the pulse input A differential input voltage range 10 24V 14 DID2B 15 DID3Z Pulse input Z one pulse per revolution differential input voltage range 10 24V 16 DID3Z 17 DODIA Pulse output A differential output voltage 24V Pulse input DICTA or DID1A is internally repeated in the card and connected to the DOD1A output 18 DOD1A 19 D0D2B Pulse output B differential output voltage 24V Pulse input DICZA or DID2A is internally repeated in the card and connected to the DOD2A output 20 DOD2B NOTE Encoder inputs are wide range inputs that can be used with encoders using 15V or 24V Technical data 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 35 DESCRIPTIONS OF VAC
7. 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 22 VACON 23 DESCRIPTIONS OF VACON OPTION BOARDS 3 1 2 OPTA2 EEE g x4 7244 emf Description Standard Vacon NX frequency converter relay board with two relay outputs Allowed slots B Type ID 16690 Terminals Two terminal blocks Screw terminals M3 No coding Jumpers None Board parameters None 1 0 terminals on OPTA2 Table 7 OPTA2 I O terminals Parameter reference Terminal on keypad and NCDrive Technical information 21 RO1 normal closed DigOUT B 1 Relay output 1 NO NC 22 RO1 common Switching capacity 24VDC 8A 23 RO1 normal open 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA 24 RO2 normal closed DigOUT B 2 Relay output 2 NO NC 25 RO2 common Switching capacity 24VDC 8A 26 RO2 normal open 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS 3 1 3 OPTA3 c ce Le E Dn R Lu alc 27 E a VACON 24 zu Eis a gen E l si ir freguency converter Description Allowed slots B Type ID 16691 Terminals Jumpers None Board parameters None 1 0 terminals on OPTA3 Terminal 7245 emf Relay board with two relay outputs and one thermistor input for Vacon NX Three terminal blocks Screw terminals M3 No coding Table 8 OPTA3 I O
8. DigOUT 0 0 7230 emf Tel 358 0 201 2121 Fax 358 0 201 212 205 GENERAL INFORMATION VACON 12 1 8 DEFINING A TERMINAL FOR A CERTAIN FUNCTION WITH NCDRIVE PRO GRAMMING TOOL If you use the NCDrive Programming Tool for parametrizing you will have to establish the connec tion between the function and input output in the same way as with the control panel Just pick the address code from the drop down menu in the Value column see Figure 8 below LOADED Compare E G 2 2 5 ANALOG INPUT 4 Variable Text Default F E G 2 26 DIGITAL INPUTS 3 1 faut i 3 DE KATE m 31 ault Inverter ig 0 1 Dig IE A 6 2 3 OUTPUT SIGNALS 315 Warming DigQUT 0 1 DiaDUT E 10 24 G 2 3 1 DIG OUT SIGNALS P2315 Extemal Fault DigOUT 0 1 DigOUT E 10 P 2 3 1 1 Ready FERNET el Di DigOUT 0 1 DigOUT E 10 B P2312Run UT 4 a UT A 5 P 2 3 1 3 Fault UT 4 6 P 2 3 1 4 Fault Inverted UTA P 2 3 1 5 Warming mas P 2 3 1 6 External Fault UT A 10 2 3 1 8 OverT emp Warm ig TE z P 2 3 1 8 Reserved P 2 3 1 10 Direct Difference P 2 31 11 At Ref Speed 3 P2 31 12 Jogging Speed E P 2 3 1 13 ExtControl Place P 2 311 14 Ext Brake Contrl E P2 3 1 15 ExtBrakeCtrl Ine 5 P 2 3 1 16 FregOut SupyLim1 P2 3 1 17 FregOut SupyLim2 P2 3 1 18 Ref Lim Superv Z 7231 jpg Figure 8 Screenshot of NCDrive programming tool Entering the addre
9. Al2 mode 1 0 20mA 2 4 20mA 3 0 10V 4 2 10V 5 10 10V 1 0 20mA 2 4 20mA 3 0 10V 4 2 10V 5 10 10V A01 mode 1 0 20mA 2 4 20mA 3 0 10V 4 2 10V 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 43 DESCRIPTIONS OF VACON OPTION BOARDS 3 1 8 OPTA Jumper X2 Jumper X1 Jumper X6 RO MOO OZ 6L 8L ZL 9L SL VL EL ZI LL OL 6 8 29 S Y 8 lt OOOO OOO 00 Jumper X3 Description Vacon NX basic 1 0 board similar to the OPTA1 except that the 1 0 terminals are bigger for 2 5mm wires M3 screws Allowed slots A Type ID 16697 Terminals Two terminal blocks Screw terminals M3 Coding in terminals 1 and 12 Jumpers 4 X1 X2 X3 and X6 see page 21 Board parameters Yes see page 22 1 0 terminals on OPTA9 See page 20 Jumper selections See page 21 OPTA parameters See page 22 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 44 3 1 9 OPTAL 7265 jpg Description Dual I O expander board with six 42 240 VAC digital inputs 2 analog inputs two analog outputs one digital output and 15 and 24 V out Allowed slots A Type ID 16716 Terminals Two terminal blocks Screw terminals M2 6 1 5 mm2 wire terminals 1 10 M3 2 5 mm2 wire terminals 11 18 No coding Jumpers None Board parameters None
10. 1 0 terminals on OPTAL Table 17 OPTAL I O terminals Parameter reference Terminal Keypad NCDrive Technical information 1 15V 15 V out together with terminal 2 max 200 mA 2 15 V 15 V out 3 Al1 An IN A 1 Analog input O 10V 4 Al2 An IN A 2 Analog input 10 V 5 GND Ground for analog signals 6 A01 AnOUT A 1 Analog output 0 4 20 mA 7 A02 AnOUT A 2 Analog output 0 10 V 8 DO1 Open collector digital output 48 V 50 mA allowed 9 GND Ground for analog signals 10 24V 24 V out max 200 mA 11 ACIN1 DigIN X 1 Digital input 42 240 VAC threshold 35V Control voltage 0 lt 33V 1 gt 35V 12 ACIN2 DigIN X 2 Digital input 42 240 VAC threshold 35V Control voltage 0 lt 33V 1 gt 35V 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 45 Terminal DESCRIPTIONS OF VACON OPTION BOARDS Table 17 OPTAL I O terminals Parameter reference Technical information Keypad NCDrive 13 ACIN3 DigIN X 3 Digital input 42 240 VAC threshold 35V Control voltage 0 33V 1 gt 35V 14 ACIN4 DigIN X 4 Digital input 42 240 VAC threshold 35V Control voltage 0 33V 1 gt 35V 15 ACIN5 DigIN X 5 Digital input 42 240 VAC threshold 35V Control voltage 0 33V 1 gt 35V 16 ACIN6 DigIN X 6 Digital input 42 240 VAC threshold 35V Control voltage 0 33V 1 gt 35V 17 COMMON Common input fo
11. Tel 358 0 201 2121 Fax 358 01201 212 205 INSTALLATION OF VACON OPTION BOARDS VACON 16 2 1 CONTROL CABLES The control cables used shall be at least 0 5mm screened multicore cables The maximum termi nal wire size is 2 5mm for the relay terminals and 1 5 mm for other terminals Find the tightening torques of the option board terminals in the table below Table 2 Tightening torques of terminals Terminal screw Tightening torque Relay and thermistor terminals 0 5 4 5 screw M3 Other terminals 0 2 1 8 screw M2 6 Table 3 Cable types required to meet standards Cable type Level H C Level L Control cable 4 4 _ EN 61800 3 A11 i environment restricted distribution adig Level L EN61800 3 2 environment Screened cable equipped with compact low impedance shield s NNCABLES Jamak SAB OZCuY 0 or similar 2 1 1 CABLE GROUNDING We recommend to ground the control cables in the manner presented above Strip the cable at such distance from the terminal that you can fix it to the frame with the grounding clamp 7240 jpg Figure 10 Grounding of control cable 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 17 INSTALLATION OF VACON OPTION BOARDS 2 2 BOARD INFORMATION STICKER Each 1 0 option board package delivered by the factory includes a sticker shown below where pos sible modifications made in the frequency converter ar
12. VACON NX AC DRIVES BASIC I O BOARDS EXPANDER I O BOARDS ADAPTER BOARDS USER MANUAL VACON DRIVEN BY DRIVES VACON 1 INDEX Document ID DPD00884A Date 25 01 2012 1 General information sica cid id 3 1 1 Board slots on the control board of Vacon NXS and NXP eee 3 1 2 Board Slots on the control board of Vacon NXL _ ii 4 1 3 Option board types oem tee boe ee E e une ie eee 5 k4 Technical daba eere tette Ede ie esed ettet a eee eie alii 6 Esko rr ERN 7 122 2 AS ade udo el ed n ascolto a 7 1 4 3 Analogue outputs MAN oen ood heb aser ao 7 1 4 4 Control voltage 24V EX 24 dacia iaia 7 1 4 5 Digital input signal conversion iosi an a e d ad a nnne 8 1 5 Hardware prot ctions suicida PE 10 1 5 1 Terminal block coding eee eren nennen nnne nennen 10 1 5 2 Board slot guides and allowed slots eee eeeeee000eeeeeeee nenene nenene 10 1 6 Type identification number 11 1 7 Defining functions to inputs and outputs ene 11 1 8 Defining a terminal for a certain function with NCDrive programming tool 12 1 9 Option board related parameters nennen nnne 13 2 Installation of Vacon Option Boards ee esee eene eene 14 2 1 Controbcables IC A ara eg 16 2 17 Cable qrounding e RC Cd Ene 16 2 2 Boatdi tormation sticker Laia eae lana dea 17 3 Descriptions of Vacon option
13. 15V e e Auxiliary voltage 24V Auxiliary voltage 15V Factory default 7267 emf Usage Closed Loop Vector Control The OPTAE board is mainly used in conventional industrial ap plications where encoder cable lengths are relatively long Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 48 Encoder connection single ended 15V 24V from the OPT AE A OPT AE board or from external supply Twisted pairs board Hl shield m N A 10 15V 24V GND PU 9 GND d Encoder 1 DIC1A GND 2 DICIA B 3 DIC2B GND U 4 DIC2B 5 DIC3Z NNNNNS UNS NNN 6 DIC3Z If external supply is used remember 7 ENC1Q to connect the ground of external 8 DIC1 supply to terminal 9 of the OPT AE and to the encoder ground 15V 24V 7268 emf Figure 20 HTL type encoder connection open source using single ended inputs NOTE Grounding is to be connected only at the frequency converter to avoid circulating current in the shield Isolate shield at the encoder It is recommended to use double shielded cable for encoder connection 15V 24V from the OPT AE OPT AE board or from external supply Twisted pairs board with own shield A A 10 15V 24V GND i U 9 GND Encod 1 DIC1A aM DE g 2 DICIA 3
14. Agilent HFBR RUS500 amp HFBR 4531 4532 4533 connectors NOTE Not available if the board is placed in slot B 2 H2 System Bus optical output 1 2 TX1 TX2 Selected with jumper X5 Use 1 mm optical cable e g Agilent HFBR RUS500 amp HFBR 4531 4532 4533 connectors NOTE Not available if the board is placed in slot B 21 CAN L Monitor Bus negative data 22 CAN H Monitor Bus positive data 23 CAN SHIELD Monitor Bus shield 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 73 DESCRIPTIONS OF VACON OPTION BOARDS Jumper selections There are four jumper blocks on the OPTD2 board The factory defaults and other available jumper selections are presented below Jumper block X3 Jumper block X4 CAN grounding CAN termination e eje ele e e elo olo e Connected to shield Not connected to shield Terminated Not terminated Jumper block X5 Jumper block X6 System bus output SystemBus input ON OFF A B H H Output TX1 Output TX2 ON Factory default If the board is placed in slot B the SystemBus is not available Remove jumpers X5 and X6 7287 emf Figure 25 Jumper selections for OPTD2 up to version G Jumper block X3 CAN grounding A e eje o o ole ejoo eeeoo A Connected to ground B Connected to ground via LC filter C Connected to CAN isolated ground Not assembled No connection See further clarifications of the alternativ
15. GND Encoder 1 DIC1A DIC1A DIC2B DIC2B DID1A DID1A DID2B DID2B DOD1A DOD1A DOD2B DOD2B 7261 emf Figure 18 Connection of two encoders to OPTA7 board OPTA7 parameters Table 13 OPTA7 parameters Number Parameter Min Max Default Note 73 1 1 Encoder 1 Pulse revolution 0 65535 1024 7 3 1 2 Invert encoder 1 direction 0 1 0 be 1 Yes Time used to calculate speed actual value NOTE Use value 1 in Closed Loop mode 0 No 7 3 1 3 Reading rate 0 4 1 121ms 2 5 ms 3 10 ms 4 50 ms 7 3 1 4 Encoder 2 Pulse revolution 0 65535 1024 1 AB speed 2 A REF B DIR 7 3 1 5 Encoder 2 type 1 3 1 3 A FORW B REV See page 28 for explanations Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 38 OPTA7 monitoring values Table 14 OPTA7 monitoring values Number Monitored value Unit Description Mon 7 3 2 1 Encoder 1 frequency Hz Motor speed in Hz calculated from encoder 1 pulses Mon 7 3 2 2 Encoder 1 speed rpm Motor speed in rpm calculated from encoder 1 pulses Mon 7 3 2 3 Encoder 2 frequency Hz Motor speed in Hz calculated from encoder 2 pulses Mon 7 3 2 4 Encoder 2 speed rom ee in rpm calculated from encoder 2 24 hour support 358 0 201 212 575 Email
16. selections are presented below Jumper block X1 Al1 mode A BCD 090 o Al1 mode 0 20mA Current input A BC D 0090 eo P Al1 mode Voltage input 0 10V A BCD duu Al1 mode Voltage input 0 10V differential A BCD sss Al1 mode Voltage input 10 10V Jumper block X6 AO1 mode A B C D e 00 AO1 mode 0 20mA Current output A B C D HER AO1 mode Voltage output 0 10V Factory default Jumper block X2 AI2 mode A B G D 00 Al2 mode 0 20mA Current input A BC D 0090 o i Al2 mode Voltage input 0 10V A B C D dui Al2 mode Voltage input 0 10V differential A B C D eo eoe AI2 mode Voltage input 10 10V Jumper block X3 CMA and CMB grounding e 6 CMB connected to GND 0 CMA connected to GND e e CMB isolated from GND eje CMA isolated from GND CMB and CMA internally connected together e isolated from GND 7243 emf Figure 12 Jumper block selection on OPTA1 Tel 358 0 201 2121 Fax 358 01201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS OPTA1 parameters Table 6 OPTA1 board related parameters Number Parameter Min Max Default Note 1 All mode 2 Al2 mode 1 0 20mA 2 4 20mA 3 0 10V 4 2 10V 5 10 10V 1 0 20mA 2 4 20mA 3 0 10V 4 2 10V 5 10 10V 3 A01 mode 1 0 20mA 2 4 20mA 3 0 10V 4 2 10V
17. vacon vacon com VACON 39 DESCRIPTIONS OF VACON OPTION BOARDS 3 1 7 OPTA8 E x B A Eee He zT a OOS OOOO Oe OL 6 8 7 9 S v Z O O OO OOO O O0 OZ 6L 8L ZL OL SL VL EL ZL LL 7262 emf Description Vacon NX basic 1 0 board similar to OPTAT except that the analogue inputs and output are galvanically isolated Allowed slots A Type ID 16696 Terminals Two terminal blocks Screw terminals M2 6 Coding in terminals 1 and 12 Jumpers 4 X1 X2 X3 and X6 see page 41 Board parameters Yes see page 42 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 40 1 0 terminals on OPTA8 coded terminals painted black Table 15 OPTA8 I O terminals Parameter reference Terminal Technical information Keypad NCDrive 1 10 Vref Refer output 10V Max current 10mA Decoupled from FC GND Selection V or mA with jumper block X1 see page 41 Default 0 10V Ri 200 kQ 2 AI1 An IN A 1 10V 10V Joy stick control selected with a jumper 0 20mA Ri 250 Q Resolution 0 1 Accuracy 1 3 AN GND ISOL Voltage input GND ISOL Connected to GND ISOL selected with jumper Selection V or mA with jumper block X2 see page 41 Default 0 20mA Ri 250 O Aer SIN 0 10V Ri 200 kQ 10V 10V Joy stick control selected with a jumper Al2 Resolution 0 1 Accuracy 1 5 GN
18. 1 2 OPTAE4 A 16709 2 3 OPTAL A 16716 1 28 29 6 E OPTAN A 16718 6 210 210 111 1 1 0 nd boards wo a ba S OPTB1 BCDE 16945 65 69 S OPTB2 BCDE 16946 1 1 1 N OPTB4 BCDE 16948 12 22 1 OPTB5 BCDE 16949 3 a OPTB8 BCDE 16952 3 9 OPTB9 BCDE 16953 1 5 S OPTBB C e 2 OPTBH BCDE 16968 e a 08 e NODUA STIULIG TUNOIIUH3dO SAJUOG NOILdQ NO2UA GOZ ZLZ LOc 0 8GE Xe4 LZLZ LOZ 0 8GE 191 Table 44 Vacon option boards type D Adapter boards NXOPTD OPTD1 DE 17457 System Bus adapter board 2 x fiber optic pairs OPTD2 B DE 17458 System Bus adapter board 1 x fiber optic pair amp CAN bus adapter galvanically decoupled OPTD3 DE 17459 RS232 adapter card galvanically decoupled OPTD6 BDE 17462 MonitorBus adapter board galvanically decoupled Explanations 1 2 3 4 5 6 7 8 9 10 11 Analogue inputs AI1 and Al2 analogue output AO1 and voltage reference 10Vref galvanically decou pled all these in same potential Analogue input Al1 and analogue outputs AO1 and A02 galvanically decoupled from each other and other electronics Similar to OPTAT only with bigger terminals for 2 5mm wires Special application required for use in NXS Bidirectional terminals In case of several optional slots the bold slot letter indicates the factory default slot NOTE not appli cable if several boards with the same default slot are installed If the board
19. Keypad NCDrive Technical information 1 DIC1A Pulse input A differential Voltage range 10 24V DIC1A DIC2B Pulse input B phase shift of 90 degrees compared to Pulse input A differential Voltage range 10 24V DIC2B DIC3Z Pulse input Z one pulse per revolution differential Voltage range 10 24V 6 DIC3Z 7 DO1 Encoder divider output Encoder input signals are divided by divider paramater see parameter list on page 49 8 DO2 Encoder direction output The signal value 1 means that the motor direction is backward and 0 is forward 7 GND Ground for control 10 15V 24V Control voltage auxiliary voltage output to encoder Output voltage selectable with jumper X4 NOTE Encoder inputs are wide range inputs that can be used with encoders using 15V or 24V Technical data Encoder control voltage 15V 24V Control voltage selectable with jumper X4 Encoder input connections Max input frequency lt 150kHz inputs A A B B Z Z Inputs A B and Z are differential Encoder divider output DO1 Max load voltage 60Vdc Encoder direction output DO2 Max load current 50mA Max output freguency lt 300kHz Jumper selections On the OPTAE board there is one jumper block used to program the control voltage auxiliary volt age The factory default and other available jumper selections are presented below Jumper block X4 Auxilia ry voltage level 24v e e 24V 15V
20. O VA 4 RE Y Ree ERO E ET ok Vs Z EE ae 12 OP o one ka 3 mb OS me x E Q T O o A S ai E a 40 A SX x ons SR i Ofe O o 2 5 B Si X3 O e O LA 68 io BM R1 vale E Nea ofo SEE Jumper X5 Jumpers X15 and X16 7258 emf Description Duplicate encoder board for Vacon NXP Encoder input board with program mable control voltage for the encoder The OPTA7 board is designed for HTL High voltage Transistor Logic type encoders voltage output type push pull HTL open collector output type HTL which provide input signal levels dependent on the supply voltage of the encoder The encoder inputs A B and Z are galvanically isolated The OPTA7 board includes too the qualifier inputs ENC1Q and ENC2Q meant to trace positions in positioning applications The board can be used as both Master and Slave device The encoder input signal is repeated on the board and carried to the next device through the digital output Allowed slots C Type ID 16695 Terminals Two terminal blocks Screw terminals M2 6 Coding in terminals 3 and 814 Jumpers 4 X4 X5 X15 and X16 see page 35 Board parameters Yes see page 37 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS 1 0 terminals on OPTA7 Terminal VACON 34 Table 12 OPTA7 I O terminals Parameter reference Keypad NCDrive Technical information
21. m B hg ggRm Mi mo IH do I ole le 5 Ren X gt la ld E ar amp Ole al 2 Fm E A a 4 O e la B 7273 emf Description Vacon NX 1 0 expander board with six bidirectional terminals Allowed slots B C D E Type ID 16945 Terminals One terminal block Screw terminals M2 6 No coding Jumpers 2 X2 and X4 see page 56 Board parameters None 1 0 terminals on OPTB1 Table 24 OPTB1 I O terminals Parameter reference Terminal Keypad NCDrive Technical information 1 DIO1 DigIN X 1 Digital input 24V R gt 5kQ DigOUT X 1 Digital output Open collector 50mA 48V 2 DIO2 DigIN X 2 See above DigOUT X 2 3 DIO3 DigIN X 3 See above DigOUT X 3 4 CMA Common for DIO1 DIO3 Note CMA s internally connected to GND with jumper by default 5 DIO4 DigIN X 4 Digital input 24V Rj gt 5kQ DigOUT X 4 Digital output Open collector 50mA 48V 6 DIO5 DigIN X 5 See above DigOUT X 5 7 DIO6 DigIN X 6 See above DigOUT X 6 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 56 Table 24 OPTB1 I O terminals Parameter reference Terminal Keypad NCDrive Technical information 8 CMB Common for DIOA DIO6 GND I O ground Ground for reference and controls 10 24V Control voltage output Voltage for switches etc max current 150mA Short circuit protected Jumper selections On the OPTB1 boar
22. support 358 0 201 212 575 e Email vacon vacon com VACON 41 DESCRIPTIONS OF VACON OPTION BOARDS Jumper selections There are four jumper blocks on the OPTA8 board The factory defaults and other available jumper selections are presented below Jumper block X1 Al1 mode A B C D BERE Al1 mode 0 20mA Current input A i D 0090 e ili AIM mode Voltage input 0 10V A B C D Er Al1 mode Voltage input 0 10V differential A B C D HE Al1 mode Voltage input 10 10V Jumper block X6 AO1 mode A B C D eo eo AO1 mode 0 20mA Current output A B C D HER AO 1 mode Voltage output 0 10V Factory default Al2 mode Voltage input 0 10V differential Jumper block X2 AI2 mode A B e D eo 090 Al2 mode 0 20mA Current input A B C D 0090 i Al2 mode Voltage input 0 10V A B C D gu A B C D sss Al2 mode Voltage input 10 10V Jumper block X3 CMA and CMB grounding 0 CMB connected to GND 0 CMA connected to GND e e CMB isolated from GND eje CMA isolated from GND CMB and CMA internally connected together isolated from GND 7263 emf Figure 19 Jumper positions for OPTA8 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS OPTA8 parameters Table 16 OPTA8 board related parameters VACON 42 Number Parameter Min Max Default Note All mode
23. to the encoder ground 15V 24V VV 7255 emf Figure 14 HTL type encoder connection using differential inputs Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 32 Encoder connection Single ended 15V 24V from the OPT A5 X OPT A5 board or from external supply Twisted pairs board with own shield T A A 10 15V 24V GND PU 9 GND Encoder A 1 DIC1A GND Ji 2 DIC1A B A 3 DIC2B GND 1 4 DIC2B Y 5 DIC3Z WM V 6 DIC3Z f external supply is used remember 7 ENC1Q to connect the ground of external 8 DICA supply to terminal 9 of the OPT A5 A and to the encoder ground 4 15V 24V 7256 emf Figure 15 HTL type encoder connection open source using single ended inputs NOTE Grounding is to be connected only at the frequency converter to avoid circulating current in the shield Isolate shield at the encoder It is recommended to use double shielded cable for encoder connection 15V 24V from the OPT A5 7 OPT A5 board or from external supply Twisted pairs board with own shield A A 10 15V 24V 7 FU 9 GND 1 1 1 DIC1A V J 2 DIC1A 3 DIC2B 4 DIC2B 5 DIC3Z WM VI 6 DIC3Z Af external supply is used remember 7 ENC1Q to connect the ground of external 8 DIC4 supply to terminal 9 of the OPT
24. unit includes at least the standard compilation of two basic boards I O board and relay board which are normally installed in slots A and B The 1 0 boards mounted at the factory are indicated in the type code of the frequency converter The three expander slots C D and E are available for different option boards i e I O expander boards fieldbus boards and adapter boards Tel 358 0 201 2121 Fax 358 0 201 212 205 GENERAL INFORMATION VACON 4 1 2 BOARD SLOTS ON THE CONTROL BOARD OF VACON NXL Option Board 7223 jpg Figure 2 Board slots on control board of Vacon NXL The control board of NXL includes fixed standard 1 0 and one place for option boards see User s Manual of NXL Chapter 6 2 The most typical option board for NXL OPT AA is specified in the User s Manual Chapter 10 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 5 GENERAL INFORMATION 1 3 OPTION BOARD TYPES The Vacon option boards are divided in four groups according to their characteristics types A B C and D Short descriptions of the types below OPTA_ e Basic boards used for basic I O NXS NXP normally pre installed at the factory e This board type uses slots A B or C See pages 18 to 50 for a detailed presentation of the boards of this type See also the principle dia gram on the options boards and their equipment on page 80 OPTB e Option boards used for 1 0 expansion e Normally pluggable int
25. with one galvanically isolated analogue input and two galvanically isolated analogue outputs standard signals 0 4 20mA Allowed slots B C D E Type ID 16948 Terminals One terminal block Screw terminals M2 6 No coding Jumpers None Board parameters None 1 0 terminals on OPTB4 Table 26 OPTB4 I O terminals Parameter reference Terminal Keypad NCDrive Technical information 1 All AnIN X 1 0 4 20mA R 2500 galvanically isolated 2 AN Resolution 10 bits 0 1 Accuracy 1 of the full dis play 3 A01 AnOUT X 1 0 4 20mA R 5000 Resolution 10 bits 0 1 4 A01 Accuracy lt 2 galvanically isolated 5 A02 AnOUT X 2 0 4 20mA R 5000 Resolution 10 bits 0 1 6 AO2 Accuracy lt 2 galvanically isolated 7 GND 24V 415 Max load 250mA total load from 8 GND EXT 24V outputs max 150mA from one board See Figure 3on page 7 9 GND 24V 115 in special applications where PLC type 10 24V functions are included in the control module this input can be used as external auxiliary power supply for control boards as well as for 1 0 boards NOTE This expander board can be placed into four different slots on the control board Therefore the X given in the Parameter reference shall be replaced by the slot letter B C D or E depending on the slot which the expander board is plugged into See Chapter1 7 24 hour support 358 0 201 212 575 Email
26. 0 terminals on OPTB2 Table 25 OPTB2 I O terminals Parameter reference Terminal Technical information Keypad NCDrive 21 RO1 normal closed DigOUT X 1 Switching capacity 24VDC 8A 22 RO1 common 250VAC 8A 23 RO1 normal open 125VDC 0 4A Min switching load 5V 10mA 25 RO2 common DigOUT X 2 Switching capacity 24VDC 8A 26 RO2 normal open 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA 28 TI1 DigIN X 1 Thermistor input galvanically isolated 29 Tis Ririp 4 7kQ NOTE This expander board can be placed into four different slots on the control board Therefore the X given in the Parameter reference shall be replaced by the slot letter B C D or E depending on the slot which the expander board is plugged into See Chapter 1 7 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 58 3 2 3 OPTB4 of j 8 O N a a KU m a gt 33 O m ne E L CA zT al gt O ca E B O e I mus Ll B Ar P E O e za BE E rai E O O e SERE LE sms a a s B O e a O le 7276 emf Description Vacon NX 1 0 expander board
27. 01 J4 A02 Analog Output 0 10V BC default J3 A01 J4 AO2 Analog Output 10 10V CD J3 A01 J4 A02 Analog Output 0 20mA AB OPTAN board parameters Table 21 OPTAN board related parameters Number Parameter Min Max Default Note 20MA 20MA 10V 10V 10 10V 1 0 20mA 2 4 20mA 7 1 1 2 AI2 mode 1 5 3 3 0 10V 4 2 10V 5 10 10V 0 20mA 4 20mA 0 10V 2 10V 10 10V 1 0 20mA 2 4 20mA 7 1 1 4 A02 mode 1 5 3 3 0 10V 4 2 10V 5 10 10V 7 1 1 1 Al1 mode 1 5 3 n ow ow H I OVNON 7 1 1 3 A01 mode 1 5 3 orRWN 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 53 DESCRIPTIONS OF VACON OPTION BOARDS OPTAN board I O monitor values Table 22 OPTAN board monitor values Number Parameter Description 7 1 2 1 DigIN A 1 DIN1 Status 7 1 2 2 DigIN A 2 DIN2 Status 7 1 2 3 DigIN A 3 DIN3 Status 7 1 2 4 DigIN A 4 DIN4 Status 7 1 2 5 DigIN A 5 DIN5 Status 7 1 2 6 DigIN A 6 DIN6 Status 7 1 2 7 DigIN A 8 Not in use 7 1 2 8 DigOUT A 1 Not in use 7 1 2 9 AnIN A 1 AI1 Status 7 1 2 10 ANIN A 2 AI2 Status 7 1 2 11 AnOUT A 1 AO1 Status 7 1 2 12 AnOUT A 2 A02 Status Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 54 3 2 I 0 EXPANDER BOARDS OPTB_ e Option boards used for 1 0 expansion e Th
28. 0V mA V 24V EXT 24V NXS 2 nxp OPTA2 B NO NC 1 E OPTA3 B NO NC 1 1 NO 3 DI encoder 1 RS 422 NXS OPTA4 C 2 DI c MR qualifier amp progr fast input 3 DI encoder wide range 1 NXS OPTAS C 15V 24V NXP 2 DI progr qualifier amp fast input NXP OPTA7 C b lenc 2 enc 15V 24V progr ve E Mrd 1 MAM 10Vref decou NXP OPTA8 A 6 1 ii ai decoupled pled from GND P from GND 24V EXT 24V GND 10ref 2 5 mm ie OPTA9 A 6 1 Hi Dd Li 1 mA V terminals Me 24V EXT 24V 1 NXS OPTAE C 3 DI encoder 2 15V 24V NXP wide range Enc progr NXS 6 2 Al10 10V 2 A01 mA nxp OPTAL A 42 240 VAC Al2 10V A02 V Zo 2 mA V 2 mA V 10Vref NXP OPTAN A 6 incl incl 10Vref 10 10V 10 10V 24V EXT 24V 1 Encoder board can be used in Vacon NXS with special applications only DI Digital input DO Digital output TI Thermistor input Al Analogue input AO Analogue output RO Relay output 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 19 DESCRIPTIONS OF VACON OPTION BOARDS 3 1 1 OPTA1 L K gt O OOOO OOO OOO OL 6 8 Z 9 S v Z DODO YO OZ 6L 8L ZL 9L SL VL EL ZL UL 7242 jpg Figure 11 Vacon OPTA1 option board Description Standard 1 0 board with digital inputs outputs and analogue inputs outputs Allowed slots A Type ID 16689 Terminals Two termin
29. 0kHz Min pulse length 50us Fast digital input DIC4 Digital input 24V R gt 5kQ Digital input is single ended connected to GND Jumper selections On the OPTA4 board there are two jumper blocks The jumper X2 is used to define the status of the termination resistor R2135O The jumper X4 is used to program the control voltage auxiliary volt age The factory default and other available jumper selections are presented below Jumper block X4 Auxiliary voltage level zm 2 22z 22z Jumper block X2 DI SS Termination resistor ce e e eo ce e e eo ABC ABC Auxiliary voltage 5V Auxiliary voltage 15V Auxiliary voltage 24V o eee e e e Termination resistor Termination resistor Factory default 7247 emf NOTE If one encoder is connected to one drive only the termination resistor on the board must be used If the encoder is con nected to several drives the termination resistor of the last drive must be used 24 hour support 358 0 201 212 575 Email vacon dvacon com VACON 27 DESCRIPTIONS OF VACON OPTION BOARDS Encoder connection Differential NOTE 5V 15V 24V from the OPT A4 OPT A4 board or from external supply Twisted pairs board with own shield A A 10 5V 15V 24V PU 9 GND 1 DIC1A 2 DIC1A 3 DIC2B H J 4 DIC2B y 5 DICSZ IMI MI VI 6 DIC3Z If external
30. 1 0 of Vacon NX frequency converter can be increased and its versatility improved The input and output configuration 1 0 of Vacon NX is designed with modularity in mind The total I O is comprised of option boards each having its own input and output configuration The boards contain not only normal analogue and digital inputs and outputs but also fieldbuses and additional application specific hardware The basic expander and adapter boards are placed in the board slots on the control board of the frequency converter The 1 0 boards are usually interchangeable between different Vacon types i e NXS and NXP However the control boards of these types differ from each other to some extent which means that the use of some 1 0 boards in different Vacon frequency converter types may be restricted 1 1 BOARD SLOTS ON THE CONTROL BOARD OF VACON NXS AND NXP AN 7222 jpg Figure 1 Board slots on control board of the Vacon NXS and NXP The control board is situated inside the control unit of the Vacon NX frequency converter There are five board slots labelled A to E on the control board of NXS and NXP See User s Manual Chapter 6 2 1 The connectability of different option boards to different slots depends greatly on the type of the board For more information on this see Chapter 1 2 See also the descriptions of the options boards on pages 19 to 78 Usually when the frequency converter is delivered from the factory the control
31. 575 Email vacon vacon com VACON 9 75 DESCRIPTIONS OF VACON OPTION BOARDS Connections between frequency converters with OPTD2 Special connection In this connection example the leftmost device is the Master and the others are slaves The Master can send and receive data from the slaves The slaves cannot communicate with each other Chang ing of masters is not possible the first device is always the Master The OPTD2 board in the Master has the default jumper selections i e X6 1 2 X5 1 2 The jumper positions have to be changed for the slaves X6 1 2 X5 2 3 Table 39 Max Max number of devices speed achieved in line Mbit s 3 12 6 6 12 3 24 1 5 OPTD2 OPTD2 OPTD2 OPTD2 Jumper X5 TX1 Jumper X5 TX2 Jumper X5 TX2 Jumper X5 TX2 X6 ON X6 ON X6 ON X6 ON Master Follower Follower Follower SBinUse Yes SBID 1 SBinUse Yes SBinUse Yes SBinUse Yes 2 SBID 2 SBID 3 SBID 4 4 SBNextiD 3 SBNextID 4 SBNextiD 1 SBNextID SBLastID 7291 emf Figure 29 Connection example of frequency converters with OPTD2 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 9 76 3 3 3 OPTD3
32. A5 and to the encoder ground 15V 24V 7257 emf Figure 16 HTL type encoder connection open collector using single ended inputs NOTE Grounding is to be connected only at the frequency converter to avoid circulating current in the shield Isolate shield at the encoder It is recommended to use double shielded cable for encoder connection OPTA5 parameters See page 27 and 28 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 33 DESCRIPTIONS OF VACON OPTION BOARDS 3 1 6 OPTA7 Jumper X4 zo m O M i epa ES EE SR we N c FAA o B B x I SEN I Sp E s al o Th og Shaq D2 Sgt RS v23 s 3 vide ol m lt ES ESA R42 S s SS cca lt a lt E S 2x REGA ATE DA gt VG m L4 Olej
33. D ISOL GND ISOL Voltage input Connected to GND ISOL selected with jumper 24V auxiliary voltage output Short circuit protected 6 24 Vout 15 maximum current 150 mA see 1 4 4 bidirectional e 24Vdc external supply may be connected Galvanically connected to terminal 12 7 GND e Ground for reference and controls Galvanically connected to terminal 13 8 DIN1 DigIN A 1 Digital input 1 Common CMA R min 5kQ 9 DIN2 DigIN A 2 Digital input 2 Common CMA R min 5kQ 10 DIN3 DigIN A 3 Digital input 3 Common CMA R min 5kQ Digital input common A for DIN1 DIN2 and DIN3 11 CMA Connection by default to GND Selection with jumper block X3 see page 41 24 Vout bidi 0 Same as terminal 6 rectional Galvanically connected to terminal 6 Same as terminal 7 13 GND o Galvanically connected to terminals 7 14 DIN4 DigIN A 4 Digital input 4 Common CMB R min 5kQ 15 DIN5 DigIN A 5 Digital input 5 Common CMB R min 5kQ 16 DIN6 DigIN A 6 Digital input 6 Common CMB R min 5kQ Digital input common A for DIN4 DIN5 and DIN6 17 CMB Connection by default to GND Selection with jumper block X3 see page 41 18 A01 AnOUT A 1 Analogue output Output signal range Current 0 4 20mA R max 500Q or 19 A01 Voltage 0 10V Ry gt 1kQ Selection with jumper block X6 see page 41 Resolution 0 1 10 bits Accuracy 2 20 D01 DigOUT A 1 Open collector output Max Uin 48VDC Max current 50 mA 24 hour
34. DIC2B B 4 DIC2B 5 DIC3Z NEXT ENY VV 6 Doe If extemal supply is used b 7 to connect the ground of external 8 DO2 supply to terminal 9 of the OPT AE 1 and to the encoder ground 15V 24V 7269 emf Figure 21 HTL type encoder connection open collector using single ended inputs NOTE Grounding is to be connected only at the frequency converter to avoid circulating current in the shield Isolate shield at the encoder It is recommended to use double shielded cable for encoder connection 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 49 DESCRIPTIONS OF VACON OPTION BOARDS Encoder connection differential 15V 24V from the OPT AE OPT AE board or from external supply board o 15V 24V GND Qa LD DIC1A DIC1A DIC2B DIC2B DIC3Z DIC3Z DO1 DO2 I 4 9 DINDUIDWNN 15V 24V 7270 emf Figure 22 HTL type encoder connection using differential inputs OPTAE parameters Table 19 OPTAE board related parameters Number Parameter Min Max Default Note 7 3 1 1 Pulse revolution 1 65535 1024 7 3 1 2 Invert direction 0 1 0 oe Ne 1 Yes Time used to calculate speed actual value NOTE Use value 1 in Closed Loop mode 0 No calculation 7 3 1 3 Reading rate 0 4 1 1 1 ms 2 5 ms 3 10 ms 4 50 ms 7 3 1 4 Divider Value 1 2048 64 Inpu
35. F VACON OPTION BOARDS 3 3 4 OPTD6 VACON 78 qa di Bg um El Li 2 m E gg e BE E 38 E EJE B n E E Dr R25 AF al a 5 Ed El ql B O B fs Ej XU O GE 3 i O x n DI d S E E k eo e Lf Note This figure presents the layout of D board version F or later See Chapter Jumper selections below Description Monitor Bus adapter board for Vacon NXP Interface to fast monitor bus used by the NCDrive PC tool Allowed slots B D E Type ID 17462 Terminals One screw terminal block M3 Jumpers 2 X3 X4 Board parameters None 1 0 terminals on OPTD6 OPTD6 I O terminals Technical information Monitor Bus negative data Monitor Bus positive data Table 42 Terminal 21 CAN_L 22 CAN_H 23 CAN_GND Monitor Bus ground 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 79 DESCRIPTIONS OF VACON OPTION BOARDS Jumper selections There are two jumper blocks on the OPTD6 board The factory defaults and other available jumper selections are presented below Jumper block X3 Jumper block X4 CAN grounding CAN termination e ele ele e e ele ele e Connected to shield Not conn
36. ON OPTION BOARDS Encoder control voltage 15V 24V Control voltage selectable with jumper X4 Encoder input connections inputs A A B B Z Z Max input frequency lt 150kHz Inputs A B and Z are differential Qualifier input ENC1Q Fast digital input DIC1 Max input frequency lt 10kHz Min pulse length 50us Digital input 24V R gt 5kQ Digital input is single ended connected to GND NOTE A high pulse frequency combined with a great cable capacitance places a considerable load on the encoder Apply therefore as low a voltage as possible for the encoder supply rather lower than 24V The manufacturer also recommends to place jumper X4 to position 15V if allowed in the voltage range specification of the encoder Jumper selections On the OPTA7 board there are four jumper blocks Jumper X4 is used to program the control voltage auxiliary voltage The setting of jumper X5 defines the encoder channel DIC DID used to carry the signal to the re peater The setting of jumpers X15 and X16 is changed according to whether the board is used as a Master or Slave device The factory default and other available jumper selections are presented below Jumper blocks X15 and X16 Jumper block X5 Encoder channel Master Slave function eje e e eje ele 0 0 eje e e eje eo 000 ee e 0 0 Channel DIC Channel DID ee 0 0 0 0 selected selected Master function Slave function se
37. PTD1 Master SBInUse SBID SBNextID SBLastlD Yes 1 2 4 Follower SBInUse Yes SBID 2 SBNextiD 3 Follower SBinUse Yes SBID 3 SBNextiD 4 Follower SBInUse Yes SBID 4 SBNextiD 3 H3 H4 TX TX H3 H4 TX TX H3 H4 TX TX A 7285 emf Figure 24 Basic connection of freguency converters with OPTD1 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 72 3 3 2 OPTD2 7286 emf Note This figure presents the layout of D2 board version H or later See Chapter Jumper selections below Description System Bus adapter board for Vacon NXP with single optical input and out put Interface to fast monitor bus used by the NCDrive PC tool Allowed slots B D E Note If only the Monitor Bus terminals 21 to 23 will be used the board can also be placed in slot B The System Bus is then unavailable Remove therefore jumpers X5 and X6 See page 73 Type ID 17458 Terminals Single optical input and output one screw terminal block M3 Agilent HFBR 1528 Receiver HFBR 2528 Transmitter Jumpers Jumpers 4 X3 X4 X5 and X6 See page 73 Board parameters None 1 0 terminals on OPTD2 Table 38 OPTD2 I O terminals Terminal Technical information 1 H1 System Bus optical input 1 RX1 Use 1 mm optical cable e g
38. S OF VACON OPTION BOARDS VACON 68 OPTBH board parameters Code Parameter Min Max Unit Default ID Description 0 No Sensor 1 PT100 2 PT1000 7 x 1 1 Sensor 1 type 0 6 0 3 Ni1000 4 KTY84 5 2xPT100 6 3 x PT100 7 x 1 2 Sensor 2 type 0 6 0 See above 7 x 1 3 Sensor 3 type 0 6 0 See above 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 69 DESCRIPTIONS OF VACON OPTION BOARDS 3 3 ADAPTER BOARDS OPTD_ The adapter boards do not provide any additional I O but are used to connect the frequency convert er to a Vacon communication bus System Bus SPI CAN Note that if you use any of the major field buses Profibus Modbus etc for communication you will need a corresponding fieldbus board For more information see the specific fieldbus board manual NOTE Do not plug two adapter boards into the same control board in order to avoid incompatibility problems Table 35 Vacon NX adapter boards FC type 1 0 board Allowed slots Description NXP OPTD1 D E System Bus adapter board NXP OPTD2 B D E System Bus adapter board with inter face to fast monitoring bus NXS OPTD3 D E RS 232 adapter board NXP NXP OPTD6 B D E Monitor Bus adapter board for Vacon NXP Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 70 3 3 1 OPTD1 p a ee QU sis 7284 emF Descriptio
39. Used with special applications only Used with this application NXL 24 hour support 358 0 201 212 575 Email vacon vacon com VACON DRIVEN BY DRIVES Find your nearest Vacon office on the Internet at WWW Vacon com Manual authoring documentation dvacon com Vacon Plc Document ID Runsorintie 7 65380 Vaasa Finland D POD 0 0 Subject to change without prior notice 8 8 4 2011 Vacon Plc Rev A
40. ages 5V 12V and 15V voltage Max current consumption 300mA 1 0 terminals on OPTBB terminal X7 Table 31 I O terminals on OPTBB terminal X7 Terminal Technical data 1 SimA Incremental pulse output A differential 0 2 PA square wave signal level RS 422 Impedance 1200 Input hysteresis 5mV 3 SimB Incremental pulse output B differential 0 Z SB square wave signal level RS 422 Impedance 1200 Input hysteresis 5mV 5 Not used 6 Not used 7 FDIN1 Fast digital input 1 HTL Min pulse length 50us 8 CMA Common FDIN1 9 FDIN2 Fast digital input 2 HTL Min pulse length 50us 10 CMB Common FDIN2 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 65 DESCRIPTIONS OF VACON OPTION BOARDS Jumper selections On the OPTBB board there is one jumper block used to program the control voltage auxiliary volt age The factory default and other available jumper selections are presented below Jumper block X11 Auxiliary voltage level sv lee 5v ee 5v eoe Vee UV ee Vee ee see Wee Factory default 7283 emf NOTE It is recommended to use a 12 or 15 supply voltage instead of 5 V This is because our interface does not support sense function to compensate voltage drop which results in a cable length limit of about 60 m with 0 5 mm wire section for the supply The problem does not exist with 12 or 15 v supply I
41. al blocks coded mounting of blocks in wrong order prevented terminals 1 and 12 Screw terminals M2 6 Jumpers 4 X1 X2 X3 and X6 See Figure 12 Board parameters Board parameters Yes See page 22 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 20 1 0 terminals on OPTA1 coded terminals painted black Terminal Table 5 OPTA1 I O terminals Parameter reference on keypad and NCDrive Technical information 1 10 Vref Reference output 10V Maximum current 10 mA Selection V or mA with jumper block X1 see page 21 Default 0 10V Ri 200 ko 2 AI1 An IN A 1 10V 10V Joy stick control selected with ajumper 0 20mA Ri 250 Q Resolution 0 196 Accuracy 196 3 AM Differential input if not connected to ground Allows 20V differential mode voltage to GND Selection V or mA with jumper block X2 see page 21 Default 0 20mA Ri 250 Q 4 Al2 An IN A 2 0 10V Ri 200 ko 10V 10V Joy stick control selected with a jumper Resolution 0 1 Accuracy 1 5 AI2 Differential input if not connected to ground Allows 20V differential mode voltage to GND 24V auxiliary voltage output Short circuit protected 6 24 Vout bi 15 maximum current 150 mA see 1 4 4 directional 24Vdc external supply may be connected Galvanically connected to terminal 12 7 GND Ground for reference and contr
42. ameters These boards are howev er described in the separate fieldbus board manuals please visit http www vacon com support documents html Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION OF VACON OPTION BOARDS VACON 14 2 INSTALLATION OF VACON OPTION BOARDS converter with the power switched on This may damage the boards A It is not allowed to add or replace option boards or fieldbus boards on a freguency A Vacon NX freguency converter 7233 jpg B Remove the cable cover 7234 jpg C Open the cover of the control unit 7235 jpg 24 hour support 358 0 201 212 575 Email vacon dvacon com VACON 15 INSTALLATION OF VACON OPTION BOARDS D Install the option board in a correct slot on the control board of the frequency con verter On attaching also removing the board hold it in horizontally straight position to avoid twisting the connector pins See the photos below 7236 jpg 7237 jpg Make sure that the board see below fits tightly in the metal clamp and the plastic groove If the board seems to be difficult to fit in the slot you may have to check the allowed slots for your option board NOTE Check that the jumper settings on the board correspond to you needs Finally close the cover of the frequency converter and the cable cover 7239 jpg 7238 jpg
43. boards ccccecseceeeeceeeeseeceeneeeeeseeseeseseeeseesenees 18 3 1 Basic boards OPTA mt A E E S EE A ced e E ES 18 Sd ETAT E EEEE S EEEE E a 19 A en esd ro dudo tetas eta aa E r a E du i ot odd 23 Sd DP V vo E EEE A E 24 O A E E O TL OL C P E E 25 a am al Vs Lea T E E algo li e 29 CN MU yv RE RR ORE REA 29 TT OP WAG EE EDE ie doi calate A A A dd dita 39 dd ou DPETAS Ma puente sea ea de ETE E PO O PO P ie bi 43 A E 44 SI COPIARE lena 46 ST OPTA Nada ta 50 3 2 VO Expander Boards OPTB aia lia 54 SZ A O L PO O P PL O E O ira drain L 10 55 22 2 DPTIBZ VS A A ai ile aree ME e i 57 AP A O lla 58 A tee kaa pianta 59 0255 PIA gl elite Lai lepri ille afelio 60 32 0 DPIBY selenio ii aa ii iaia ri 62 Tel 358 0 201 2121 Fax 358 0 201 212 205 VACON 2 2 02 URB se oases eed heut oes free Ah be duce Seah d ers 67 3 3 Adapter Boards OPTD__ eene KRK KKL RKK Leh 69 9 91 OP TDA a tiii eet ideae iaa p n eiu 70 9 9 2 ce ORD 2 boxes e ests ate adt ec ites ete ot IRE euer f d tem 72 9 9 9 OP TDS Garelli i unti s tut 76 SIko OP DO i e tse tts naeh e nera td aee ids 78 4 Vacon Option Boards operational details s 80 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 3 GENERAL INFORMATION 1 GENERAL INFORMATION Vacon NX range embodies a wide selection of expanderand adapter boards with which the avail able
44. bration 0 5 G at 9 200 Hz 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 7 GENERAL INFORMATION 1 4 1 ISOLATION The control connections are isolated from the mains potential and the I O ground is connected directly to the frame of the frequency converter Digital inputs and relay outputs are isolated from the I O ground For digital input arrangements see Chapter Digital input signal conversions on page 8 1 4 2 ANALOGUE INPUTS MA V Analogue inputs of I O boards can be used as either current inputs or voltage inputs see detailed description of each board The signal type is selected with a jumper block on the board In case the voltage type input is used you still have to define the voltage range with another jumper block The factory default value for the analogue signal type is given in the description of the board For de tailed information see the description of the board in question 1 4 3 ANALOGUE OUTPUTS MR V In the same way as in the analogue inputs the output signal type current voltage can be selected with jumper except for some expander boards with analogue outputs used only with current sig nals 1 4 4 CONTROL VOLTAGE 24V EXT 24V The control voltage output 24V EXT 24V can be used in two ways Typically the 24V control volt age is wired to digital inputs through an external switch The control voltage can also be used to power up external equipment such as encoders and a
45. d there are two jumper blocks The jumper block X2 is used to define the bidi rectional terminal as either input or output The other jumper block X4 is used to connect the com mon terminals to GND The factory default and other available jumper selections are presented below Jumper block X2 Jumper block X4 DIO mode CM A CMB connection to GND DIO1 H bd Do le el Saga isis e CMB ee DIO2 e DIO2 DI CMA and CMB connected to GND DIO3 e e Dio le el e ee pio4 eje Dio4 le el CMA aa e ee CMB ee DIO5 H e pios le el CMA and CMB e ee floatin g DIO6 H e Dios e ej e ee DIO1 to DIO6 DIO1 to DIO6 mode OUT mode IN Factory default PIAGA Figure 23 Jumper positions for OPTB1 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 57 DESCRIPTIONS OF VACON OPTION BOARDS 3 2 2 OPTB2 Era b Ale cd r c de 1 E EJ cop EEE tel nl ca m E Bone B a E EJE EJE ka EREEBA Ba Er El GO KU a E En E 13118 8 220627850 8 bE cs al Ea BBE El 6 m BEH E Fez 82 sz sz Bg RS E Dio Description Vacon NX 1 0 expander board with a thermistor input and two relay outputs Allowed slots B C D E Type ID 16946 Terminals Three terminal blocks Screw terminals M3 No coding Jumpers None Board parameters None 1
46. e noted Please check Option board 1 mark the board type 2 the slot into which the board is mounted 3 and the mounting date 4 on the sticker Finally attach the sticker on your drive Drive modified 04 C Option board NXOPT d in slot A B C L IP54 upgrade Collar O EMC level modified Hto T Tto H Dates 7241 emf Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 18 3 DESCRIPTIONS OF VACON OPTION BOARDS 3 1 BASIC BOARDS OPTA_ e Basic boards used for basic 1 0 normally pre installed at the factory e This board type uses slots A B and C The standard Vacon NXS and NXP frequency converters contain two boards placed in slots A and B The board in slot A OPTA1 OPTA8 or OPTA9 has digital inputs digital outputs analogue inputs and an analogue output The board in slot B OPTA2 has two change over relay outputs As an alterna tive to OPTA2 a board of type OPTA3 can also be placed in slot B In addition to the two relay outputs this board has one thermistor input The boards you wish to have installed in your frequency converter have to be defined in the type des ignation code of the frequency converter when ordering it from the factory Table 4 Vacon NX Basic boards and their equipment FC 1 0 Allowed DI DO Al AO RO TI Other type board slots NXS 2 mA V incl 1 10Vref NXP OPTAT i 10 1
47. ected to shield Terminated Not terminated Factory default 7295 emf Figure 30 Jumper selections for OPTD6 up to version E Jumper block X3 CAN grounding A e eje o o olo ojoo 99 A Connected to ground B Connected to ground via LC filter C Connected to CAN isolated ground Not assembled No connection 7296 emf Figure 31 X3 jumper selections for OPTD6 version F and later NOTE Position C can be used with 3 or 4 wire can cable to interconnect isolated CAN ground levels in the network It is recommended to connect the cable shield to the grounding clamp of the drive See more details of the alternatives on page 74 Tel 358 0 201 2121 Fax 358 0 201 212 205 4 Board type Slots allowed ID Basic boards Al mA V Al mA AO isol VACON OPTION BOARDS OPERATIONAL DETAILS Table 43 Vacon option boards types A and B A0 ao mo OA 24V 42 qu mA TI EXT 240 mA V oa no nc no ref 24V VAC 10 24V Enc DI Enc RS 422 Out 5 Out 15V 15 24V ESTA Pt 100 OPTA_ OPTA1 A 16689 6 1 2 1 1 2 OPTA2 B 16690 2 OPTA3 B 16691 1 1 1 OPTAZ4 C 16692 3 1 OPTAS4 C 16693 3 1 OPTA7 C 16695 2 6 1 OPTA8 A 16696 6 1 21 1 1 2 OPTA A 16697 6 1 2 1
48. engineering tool Each Vacon OPTxx board has a unique type designation code Besides the type designation code each board has a unique Type identification number which is used by the system program to identify which board is plugged into which board slot The system program and the application use the Type ID also to establish the needed connections in order to achieve the desired functionality of the avail able I O boards in the control unit The ID code is loaded in the memory of the board 1 7 DEFINING FUNCTIONS TO INPUTS AND OUTPUTS How to connect functions and the available 1 0 depends on the application you use The Vacon All in One Application Package includes seven applications Basic Application Standard Application PID Control Application Multi Step Speed Control Application Local Remote Control Application Pump and Fan Control Application with Autochange and Multipurpose Control Application see Ap plication Manuals All but two applications of these use the conventional Vacon method to connect functions and the I O In the Function to Terminal Programming Method FTT you have a fixed in put or output that you define a certain function for The mentioned two applications Pump and Fan Control and Multipurpose Control Application however use the Terminal to Function Program ming Method TTF in which the programming process is carried out the other way round Func tions appear as parameters which the operator defines a certain i
49. es next page 7288 emf Figure 26 X3 jumper selections for OPTD2 version H and later NOTE Position C can be used with 3 or 4 wire can cable to interconnect isolated CAN ground lev els in the network It is recommended to connect the cable shield to the grounding clamp of the drive Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 74 CAN GND 23 7 ojo e e PE NC GND dii chassis Used when the shield is connected to terminal 23 and the distance between the devices is short e CAN GND eje eee PE NC GND chassis chassis Used when the shield is connected to terminal 23 and the distance between the devices is long e e e e e PE NC GND L CAN GND chassis Used when CAN GND is connected to terminal 23 This setting is recommended for best noise immunity Factory default Recommended setting 7289 emf Figure 27 CAN grounding alternatives Alternative connection of CAN GND signal connect CAN GND together between all nodes Use the signal wire inside the shield for this purpose see figure below Connect the data GND tightly to the chassis on one point in the net OPTD2 OPTD6 OPTD2 OPTD6 E EZ Grounding clamp 7290 emf Figure 28 Alternative connection of CAN GND signal 24 hour support 358 0 201 212
50. f 5V is used it is recommended to use two or more wires in parallel for supply connection OPTBB board parameters Table 32 OPTBB board parameters Code Parameter Min Max Default Selections Description 0 No 7 3 1 1 Reverse 0 1 0 1 Yes Manually selectable rotation direction 0 Not used anus Incremental pulse reading rate Te Resding rate R zs me NOTE Use value 1 in Closed Loop mode 3 10 ms 4 50 ms 0 No If activated the sinusoidal incremental pulses 7 3 1 3 Interpolation 0 1 0 1 Yes are used to calculate the polar angle in order to optimize the encoder accuracy OPTBB board monitoring values Table 33 OPTBB board monitoring values Code Monitored value Unit Description 7 3 2 1 Encoder frequence Hz Motor speed in Hz calculated from encoder pulses 7 3 2 2 Encoder speed rpm Motor speed in rpm calculated from encoder pulses 7 3 2 3 Encoder position Absolute position of encoder read from Endat 7 3 2 4 Encoder revolution 7 3 2 5 Encoder fault 7 3 2 6 Encoder warning 7 3 2 7 Encoder messages Number of messages between encoder and NXOPTBB Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS OPTBB board information pages Table 34 OPTBB board information pages Code Information Unit Description 7 3 3 1 Encoder type 0 No encoder connected 1 4 Incremental linear encoder 5 Li
51. is board type can normally be plugged into slots B C D or E The number of control inputs and outputs on your Vacon frequency converter can be increased with the 0 Expander boards This kind of boards can usually be placed in any board slot inside the fre quency converter control unit except for slot A There are no board related parameters for OPTB 1 0 expander boards except for board OPTBB The boards you wish to have installed in your frequency converter have to be defined in the type des ignation code of the frequency converter when ordering it from the factory Table 23 Vacon NX I O Expander boards and their equipment NXS 7 NXP OPTB1 B C D E 6 6 NXS NXP OPTB2 B C D E 1 2 NXL NXS 1 2 NXP OPTB4 B C D E liso isolated at NXL lated mA mA NXS NXP OPTB5 B C D E 3 NXL NXS 7 NXP OPTB8 B C D E 3 NXS NXP OPTB9 B C D E 1 5 NXS EE 2 NXP OPTB9 B C D E lenc NXS NXP OPTBB C NXS NXP OPTBH B C D E DI Digital input Pt 100 Sensor input for Pt 100 Al Analogue input AO Analogue output TI Thermistor input RO Relay output 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 55 DESCRIPTIONS OF VACON OPTION BOARDS 3 2 1 OPTB1 Jumper X2 Jumper X4 Oj gE Armamar Em td ce I m pete H ol Se ae ole Sii Bap O m fa gp fe 7 n ola mor ge e hard E Ole 7 ES E C Benes o
52. is placed in slot B the SystemBus is not available only the Monitor Bus can be used Remove jumpers X5 and X6 AI1 0 10V AI2 10V 10V A01 mA A02 V 2 mA N incl 10 10V Also 10V ref T8 e NODUA STIULIG IUNOIIUH3dO SAJUOG NOILdQ NODUA VACON OPTION BOARDS OPERATIONAL DETAILS VACON 82 Table 45 All in One applications and supported Vacon NX option boards NXS NXP Board type Basic boards Basic Standard sie pro PID Pon REG E OPTA_ NXFIFFO1 NXFIFFO2 NYFIFF03 NXFIFFO4 NXFIFFO5 NXFIFFO6 NXFIFFO7 OPTA1 e e P Ps 06 06 OPTA2 e e a es 00 OPTA3 e e e e e 06 OPTA4 n n n n n OPTA5 NXP only u u u u u OPTA7 NXP only A A A A A A A OPTA8 e e s 006 es OPTA9 e e es 00 OPTAE NXP only u u u a u Es OPTAL e e s e e 1 0 expander boards OPTB_ OPTB1 ej 06 OPTB2 es 00 t OPTB4 e e e e e e OPTB5 e e i OPTB8 e e e OPTB9 e 06 Adapter boards OPTD_ OPTDI NXP only a Tn97 OPTD2 u u u B u u u NXP only OPTD3 e e e e e e e Tn47l OPTD6 u u u u u u u NXP only _ Digital inputs digital outputs analogue inputs and analogue outputs d can be programmed Used with this application NXS NXP 6 _ This board is supported by specified applications if program NCsys E MT a Drive is used Used with this application NXP 7 A
53. lected selected Jumper block X4 Auxiliary voltage level 24V e e 24V 00 15V 00 15V e e Auxiliary voltage 24V Auxiliary voltage 15V Factory default 7259 emf Usage Closed Loop Vector Control positioning applications The OPTA7 encoder board is mainly used in demanding system applications e g when measuring the motor speed with two encoders Encoder connection Tel 358 0 201 2121 Fax 358 01201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 36 The figures below present examples of a chain connection of several OPTA7 boards Figure 17 and a connection of two encoders to the OPTA7 option board Figure 18 OPT A Mas ter 15V 24V GND DIC1A DID1 A DIC1A DID1A DIC2B DID2B DIC2B DID2B DOD1A DOD1A DOD2B DOD2B OPT A7 Slave 1 gem DIC1A DID1A A L LILI DIC1A DID1A B DIC2B DID2B LI DIC2B DID2B B LI LI LI DOD1A DOD1A DOD2B DOD2B OPT A7 Slave 2 DIC1A DID1A DIC1A DID1A DIC2B DID2B DIC2B DID2B DOD1A DOD1A DOD2B DOD2B 7260 emf Figure 17 Connection of encoder and three OPTA7 boards 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 37 DESCRIPTIONS OF VACON OPTION BOARDS 15V 24V from OPT A7 15V 24V
54. n System Bus adapter board for Vacon NXP Allowed slots D E Type ID 17457 Terminals Double optical input and output terminals Agilent HFBR 1528 Receiver HFBR 2528 Transmitter Jumpers None Board parameters None 1 0 terminals on OPTD1 Table 36 OPTD1 I O terminals Terminal Technical information 1 H1 System Bus optical input 1 RX1 Use 1 mm optical cable e g Agilent HFBR RUS500 amp HFBR 4531 4532 4533 connectors 2 H2 System Bus optical input 2 RX2 Use 1 mm optical cable e g Agilent HFBR RUS500 amp HFBR 4531 4532 4533 connectors 3 H3 System Bus optical output 1 TX1 Use 1 mm optical cable e g Agilent HFBR RUS500 4 H4 System Bus optical output 2 TX2 Use 1 mm optical cable e g Agilent HFBR RUS500 NOTE The terminals of the board are protected with a rubber pin Be sure to leave the pin in the unused terminals in order to avoid disturbances 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 71 DESCRIPTIONS OF VACON OPTION BOARDS Connections between frequency converters with OPTD1 Basic connection Connect the output 1 of Device 1 to the input 2 of Device 2 and the input of Device 1 to the output 2 of Device 2 Note that in the end devices one terminal pair remains unused See Figure 24 below Table 37 Max Max number of devices in line speed achieved Mbit s 3 12 6 6 12 3 24 1 5 OPTD1 OPTD1 OPTD1 O
55. n 0 1 Accuracy 1 Differential input if not connected to ground Allows 20V differential mode voltage to GND 5 10V POT REF 10V reference voltage 10mA 6 GND POT COM Common for POT 7 10V POT REF 10V reference voltage 10mA 8 AO1 o Analogue output 9 GND AO COM Output signal range A02 Current 0 4 20mA RL max 5000 Voltage 0 10V RL gt 1kQ or 10 Voltage 10 10 RL gt 1kQ Selection V or mA with jumper blocks J3 for AO1 J4 for AO2 Resolution 0 196 10 bits Accuracy 2 11 DIN1 Digital input 1 Common DI COM Ri min 5kQ 12 DIN2 Digital input 2 Common DI COM Ri min 5kQ 13 DIN3 Digital input 3 Common DI COM Ri min 5kQ 14 DIN4 Digital input 4 Common DI COM Ri min 5kQ 15 DIN5 Digital input 5 Common DI COM Ri min 5kQ 16 DIN6 Digital input 6 Common DI COM Ri min 5kQ 17 DI COM DI COM isolated from GND 18 DI COM DI COM isolated from GND 24 V out bi 24V auxiliary voltage output Short circuit protected 19 directional 15 maximum current 150 mA o 24Vdc external supply may be connected 20 GND 24V COM Ground for reference and controls Tel 358 0 201 2121 e Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 52 Jumper selections ABCD ABCD ABCD ABCD x eae chee ense J1 J2 J3 J4 7272 emf J1 A11 J2 AI2 Analog Input Mode 0 10 D default J1 A11 J2 AI2 Analog Input Mode 10 10V CD J1 AI1 32 AI2 Analog Input Mode 0 20mA AB J3 A
56. near absolute encoder 6 Unknown 7 Linear absolute encoder 8 Unknown 9 12 Rotational incremental angular encoder 13 Absolute encoder singleturn 14 Unknown 15 Absolute encoder multiturn 16 Unknown 7 3 3 2 Pulses Revolution Sinusoidal pulses revolution 7 3 3 3 Position bits bit Accurate position 1 1024 10bit 210 1024 7 3 3 4 Revolution bits bit Accurate number of revolutions 1 1024 10bit 21 1024 OPTBB option board status LEDs Yellow LED LED OFF ON Meaning Option board not activated Option board in initialisation state waiting for activation command from the frequency converter Blinking fast once sec Option board is activated and in RUN state e Option board is ready for external communication Blinking slow Option board is activated and in FAULT state once 5 s e Internal fault of option board Green LED LED Meaning OFF Option board not activated ON Encoder is being initialised Option board is reading encoder parameters Blinking fast once s Encoder detected by option board Option board receives data from encoder Blinking slow once 5 s Encoder detected by option board Option board cannot read encoder data or data is invalid CRC error broken cable etc 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 66 VACON 67 DESCRIPTIONS OF VACON OPTION BOARDS
57. ng Jumpers None Board parameters None 1 0 terminals on OPTB9 Table 29 OPTBO9 I O terminals Parameter reference Terminal Keypad NCDrive Technical information 1 ACIN1 DigIN X 1 Digital input 42 240 VAC threshold 35V Control voltage 0 33V 1 gt 35V 2 ACIN2 DigIN X 2 Digital input 42 240 VAC threshold 35V Control voltage 0 33V 1 gt 35V 3 ACIN3 DigIN X 3 Digital input 42 240 VAC threshold 35V Control voltage 0 33V 1 gt 35V 4 ACIN4 DigIN X 4 Digital input 42 240 VAC threshold 35V Control voltage 0 lt 33V 1 gt 35V 5 ACIN5 DigIN X 5 Digital input 42 240 VAC threshold 35V Control voltage 0 lt 33V 1 gt 35V 6 COMA Digital input 42 240 VAC threshold 35V Control voltage 0 lt 33V 1 gt 35V 7 RO1 common DigOUT X 1 Switching capacity 24VDC 8A 8 RO1 normal open 250VAC 8A 125VDC 0 4A NOTE This expander board can be placed into four different slots on the control board Therefore the X given in the Parameter reference shall be replaced by the slot letter B C D or E depending on the slot which the expander board is plugged into See chapter 1 7 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 63 DESCRIPTIONS OF VACON OPTION BOARDS 3 2 7 OPTBB IR2IIR31 RURANA U x
58. nput output for Connecting a certain input or output to a certain function parameter is done by giving the param eter an appropriate value the address code The code is formed of the Board sloton the Vacon NX control board see page 3 and 4 and the respective input output number See below READY pob Function name 4 AI Ref Faul Warn DigOUT Slot Terminal number Terminal type 7229 emf Example You use the Pump and Fan Control Application You want to connect the digital output function Reference fault warning parameter 2 3 1 7 to the digital output DOT on the basic board OPTAf First find the parameter 2 3 1 7 on the keypad Press the Menu button right once to enter the edit mode On the value line you will see the terminal type on the left DigIN DigOUT An IN An OUT and on the right the present input output the function is connected to B 3 A 2 etc or if not con nected a code 0 When the value is blinking hold down the Browser button up or downto find the desired board slot and input output number The program will scroll the board slots starting from 0 and proceeding from A to E and the 1 0 numbers from 1 to 10 Once you have set the desired code press the Enter button once to confirm the change READY P23 ee READY P23 ee A AI Ref Faul Warn DigOUT A 1 READY P23 ee AI Ref Faul Warn gt AI Ref Faul Warn DigOUT 0 0
59. o slots B C D and E See pages 54 to 63 for a detailed presentation of the boards of this type See also the principle dia gram on the options boards and their equipment on page 80 OPTC_ e Fieldbus boards e g Profibus or Modbus e These boards are connected to slots D and E See a separate manual on each individual Fieldbus Board Ask factory or your nearest distributor for more information OPTD_ e Adapter boards e Boards with fiber optic adapters e g System Bus Fiber Optic Adapter Board e Connect the adapter boards to slots D and E see however page 76 See pages 67 to 78 for a detailed presentation of the boards of this type See also the principle dia gram on the option boards and their equipment on page 80 Tel 358 0 201 2121 Fax 358 0 201 212 205 GENERAL INFORMATION 1 4 TECHNICAL DATA VACON 6 The data in the table below applies to the inputs and outputs on all basic and expander boards Table 1 Technical data Safety all boards Comply with EN50178 C UL and EN60204 1 Inputs outputs galvanically isolated Isolation voltage rate 500V Input output type Specification Analogue inputs Al voltage 0 10V R gt 200 kQ single ended Resolution 10 bits 0 1 accuracy 1 of the full display 10 10V joystick control Analogue inputs Al current 0 4 20mA R 2500 differential Resolution 10 bits 0 1 accuracy 1 of the full display Digital inpu
60. ols Galvanically connected to terminals 13 19 8 DIN1 DigIN A 1 Digital input 1 Common CMA R min 5kQ 9 DIN2 DigIN A 2 Digital input 2 Common CMA R min 5kQ 10 DIN3 DigIN A 3 Digital input 3 Common CMA R min 5kQ Digital input common A for DIN1 DIN2 and DING 11 CMA Connection by default to GND 24 Vout bi directional Selection with jumper block X3 see page 21 Same as terminal 6 Galvanically connected to terminal 6 GND Same as terminal 7 Galvanically connected to terminals 7 and 19 14 DIN4 DigIN A 4 DigIN A 5 Digital input 4 Common CMB R min 5kQ Digital input 5 Common CMB R min 5kQ 16 DIN6 DigIN A 6 Digital input 6 Common CMB R min 5kQ Digital input common B for DIN4 DIN5 and DIN6 17 CMB Connection by default to GND Selection with jumper block X3 see page 21 18 AQ 1 AnOUT A 1 Analogue output Output signal range Current 0 4 20mA R max 5000 or 19 A01 Voltage 0 10V R gt 1kQ Selection with jumper block X6 see page 21 Resolution 0 1 10 bits Accuracy 2 Open collector output 20 D01 DigOUT A 1 Maximum Uj 48VDC Maximum current 50 mA 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 21 Jumper selections DESCRIPTIONS OF VACON OPTION BOARDS There are four jumper blocks on the OPTA1 board The factory defaults and other available jumper
61. onnection is recommended Direction of speed is determined from 90 difference in signals 7250 emf 2 A Ref B Dir This type can not be used for Closed Loop control In this mode only channel A is receiving pulses Channel B will determine if direc tion is negative or positive Input in channel B must be static signal UML 7251 emf 3 A Forw B Rev This type can not be used for Closed Loop control In this mode both channels are receiving signal but not at the same time Pulses on channel A means positive direction Pulses on channel B means negative direction i UUM o gt 4 25 Hz 25 Hz 7252 emf VACON 29 3 1 5 OPTAS L N a RB a o u co e OL O O O O O O O O O O Description Allowed slots Type ID Terminals Jumpers Board parameters DESCRIPTIONS OF VACON OPTION BOARDS Jumpers
62. per blocks X4 is used to program the control voltage aux iliary voltage X2 X5 and X6 are set according the voltage of the encoder The factory default and other available jumper selections are presented below Jumper block X4 Jumper blocks X2 X5 and X6 Auxiliary voltage level encoder voltage level zv 0 e U 00 High High 00 15V ee 15v e eJ Lw ee Low ee Auxiliary voltage 24V Auxiliary voltage 15V Factory default 7254 emf Jumper blocks X2 X5 and X6 When these jumpers are set to High default and typically good for 24V encoders it means that when the voltage at the channel goes above 8V it will acknowledge a new pulse When they are set to Low 2 3 V it means that when the voltage at the channel goes above 2 3V it will acknowledge a new pulse Usage Closed Loop Vector Control The OPTA5 board is mainly used in conventional industrial ap plications where encoder cable lengths are relatively long Encoder connection Differential 15V 24V from the OPT A5 OPT A5 board or from external supply Twisted pairs board with own shield 15V N A 40 15V 24V GND 9 GND At E d 1 DIC1A pee 2 DICIA B 3 DIC2B B 4 DIC2B LY 5 DIC3Z WAT MVA YN 6 DIC3Z If external supply is used remember 7 ENC1Q to connect the ground of external 8 DIC4 supply to terminal 9 of the OPT A5 and
63. r D11 6 18 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 46 3 1 10 OPTAE Jumper X4 sa Bin YE Y e VEY s Je ES E OOO OU OU OUO OL 6 8 29 S 7266 emf Description Encoder board for Vacon NXP Encoder input board with programmable con trol voltage for an encoder The OPTAE board is designed for HTL High voltage Transistor Logic type encoders voltage output type push pull HTL open collector output type HTL which provide input signal levels dependent on the supply voltage of the encoder The encoder inputs A B and Z are galvanically isolated In addition the board includes an Encoder Direction Signal and an Encoder Pulse Output Signal The Encoder Direction Signal value 1 indicates a back ward motor direction and 0 a forward motor direction The Encoder Pulse Output signal is produced from The Encoder input signals channel A divided by the divider parameter see page 49 Allowed slots C Type ID 16709 Terminals One terminal block Screw terminals M2 6 Coding in terminal 3 Jumpers 1 X4 see page 47 Board parameters Yes 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 47 DESCRIPTIONS OF VACON OPTION BOARDS 1 0 terminals on OPTAE coded terminal painted black Table 18 OPTAE I O terminals Parameter reference Terminal
64. re connection See Chapter Jumper selections below Connection of one sensor Connection of several sensors R R Q R I Rm M LA O Rm E Q R S Q R R 3 wire connection 2 wire connection S R QR 3 wire connection 2 wire connection 7279 emf NOTE e This expander board can be placed into four different slots on the control board Therefore the X given in the Parameter reference shall be replaced by the slot letter B C D or E depending on the slot which the expander board is plugged into See chapter 1 7 e Insulation level 4kV sqrt 2 DIN VDE 01 10 1 2kV in sensor and 2kV in option board Jumper selections e e e e e e 123 123 1 Sensor 2 Sensors 3 Sensors Factory default 7280 emf Up to three PT100 sensors can be connected to the third PT100 input You can select the number of sensors in use with jumper block X2 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 62 3 2 6 OPTB9 E g u FL E a AM py EH ou a fs E Ev Em C ER EXE Ne KZ A CI b 8 29 S 4 c O O O O O O O O 7281 emf Description I O expander board with five 42 240 VAC digital inputs and one normal relay output Allowed slots B C D E Type ID 16953 Terminals One terminal block Screw terminals M2 6 No codi
65. shable revolutions 0 65535 max 16bit Signal periods revolution 1 65535 ENDAT is a bidirectional synchronic serial interface for absolute encoders For example the encod er position data can be read and encoder parameters can be set via the ENDAT connection It also forwards the messages related to the encoder functions All Endat connections are available in terminal X6 The board uses Endat version 2 Sinus signals require some precautions for noise immunity that may be a little more demanding than conventional square wave encoders Use of twisted pairs possibly with individual shielding of Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 64 each pair is recommended Use one pair for sinus and sinus another pair for cosinus and co sinus another pair for data data of the absolute serial channel another pair for clock and clock of absolute channel 1 0 terminals on OPTBB encoder terminal X6 Table 30 I O terminals on OPTBB terminal X6 Terminal pipes Technical data 1 DATA Grey Data line 1200 RS 485 2 DATA Pink 3 CLOCK Violet Clock line 1200 RS 485 4 CLOCK Yellow 200 400kHz 5 A Green black 1Vpp 0 5V impedance 1200 Max input 350 kHz 6 A Yellow black 7 B Blue black 1Vpp 0 5V impedance 1200 Max input 350 kHz 8 B Red black 9 GND White green Input ground 10 Encoder Brown green Selectable encoder volt
66. ss code Be ABSOLUTELY sure not to connect two functions to one and same output in order to avoid function overruns and to ensure flawless operation NOTE The nputs unlike the outputs cannot be changed in RUN state 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 13 GENERAL INFORMATION 1 9 OPTION BOARD RELATED PARAMETERS Some of the input and output functions of certain option boards are controlled with associated pa rameters The parameters are used to set the signal ranges for analogue inputs and outputs as well as values for different encoder functions The board related parameters can be edited in the Expander Board Menu M7 of the control key pad Enter the following menu level G with the Menu button right At this level you can browse through slots A to E with the Browser buttons to see what expander boards are connected On the lowermost line of the display you also see the number of parameters associated with the board Edit the parameter value as shown below For more information on the keypad operation see Vacon NX User s Manual Chapter 7 See Figure 9 O y D D NXOPTC2 G13G2 REA Mi Expander boards G129 G5 67 3 1 Slave address 126 A CHANGE VALUE CONFIRM CHANGE 7232 emf Figure 9 Board parameter value editing NOTE Fieldbus boards OPTC also have fieldbus related par
67. supply is used remember 7 ENC1Q to connect the ground of external 8 DIC1 supply to terminal 9 of the OPT A4 and to the encoder ground 5V 15V 24V 7248 emf Figure 13 RS 422 type encoder connection using differential inputs The encoder pulses are handled by Vacon software as presented below OUTPUT SIGNALS Clockwise seen from shaft 360 el i period 90 el channel separation a LIA Biala 7249 emf OPTA4 parameters Table 10 OPTA4 board related parameters Number Parameter Min Max Default Note 7 3 1 1 Pulse revolution 1 65535 1024 7 3 1 2 Invert direction 0 1 0 aos 1 Yes Time used to calculate speed actual value NOTE Use value 1 in Closed Loop mode 0 No 7 3 1 3 Reading rate 0 4 1 1 1ms 2 5ms 3 10 ms 4 50 ms 1 A B speed 7 3 1 4 Encoder type 1 3 1 2 A REF B DIR 3 A FORW B REV Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 28 Par 7 3 1 4 24 hour support 358 0 201 212 575 Email vacon vacon com Encoder Type can be selected with boards A4 A5 and A7 encoder 2 mode 1 A B Speed Only with this input type it is possible to use Closed Loop speed control in an NXP drive NXS drives do not have Closed Loop possibility but encoder signal can be used e g for reference or positioning This input mode requires that both channels A and B are receiving pulses differen tial c
68. t of 90 degrees compared to Pulse input A differential Voltage range 10 24V DIC2B 5 DIC3Z Pulse input Z one pulse per revolution differential Voltage range 10 24V 6 DIC3Z 7 ENC1Q Reserved for future use 8 DIC4 Reserved for future use 9 GND Ground for control and inputs ENC1Q and DIC4 10 15V 24V Control voltage auxiliary voltage output to encoder Output voltage selectable with jumper X4 See chapter 1 4 4 NOTE Encoder inputs are wide range inputs that can be used with encoders using 15V or 24V Technical data Encoder control voltage 15V 24V Control voltage selectable with jumper X4 Encoder input connections Max input frequency lt 150kHz inputs A A B B Z Z Inputs A B and Z are differential Qualifier input ENC1Q Max input frequency lt 10kHz Min pulse length 50us Fast digital input DIC4 Digital input 24V Rj gt 5kQ Digital input is single ended connected to GND NOTE A high pulse frequency combined with a great cable capacitance places a considerable load on the encoder Apply therefore as low a voltage as possible for the encoder supply rather lower than 24V The manufacturer also recommends to place jumper X4 to position 15V if allowed in the voltage range specification of the encoder 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 31 DESCRIPTIONS OF VACON OPTION BOARDS Jumper selections On the OPTA5 board there are four jum
69. t on the board it is short circuit protected locally Should one of the 24V EXT 24V outputs short circuit the others would remain powered because of the local protec tion 1 4 5 DIGITAL INPUT SIGNAL CONVERSION The active signal level depends on which potential the common input CMA and CMB if available is connected to The alternatives are 24V or Ground 0V See Figure 4 Figure 5 and Figure 6 The 24 volt control voltage and the ground for the digital inputs and the common input CMA can be either internal or external Some typical input signal conversion examples are shown below If you use the internal 24V from the frequency converter the following arrangements are possible Jumper setting e e CMA connected to GND 7225 emf Figure 4 If CMA is connected to GND with inboard jumper the internal 24V is used and the CMA terminal ed not be wired 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 9 GENERAL INFORMATION If you use an external 24V the following arrangements are possible External 24V I i _ GND Ground AA i X Jumper setting Y le CMA isolated from GND 7226 emf Figure 5 Positive logic with external 24V when CMA is isolated from GND using onboard jump er The input is active when the switch is closed Ground 24V EXT 24V Jumper setting Y le CMA isolated from GND 7227 emf Figure 6 Negative logic with external 24V
70. t pulses Divider Divider Output 734 5 Hysteresis for 0 511 8 Number of pulses before direction signal Direction Out change state Tel 358 0 201 2121 Fax 358 01201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 50 3 1 11 OPTRN 7271 emf Description Standard 1 0 board for Vacon NXP with 6 galvanically isolated digital inputs and two analogue inputs outputs The Analogue channels are programma ble 1 2 0 20mA 2 4 20mA 3 0 10V 4 2 10V 5 10 10V Allowed slots A Type ID 16718 Terminals Two terminal blocks coded mounting of blocks in wrong order prevented terminals 1 and 12 Jumpers J1 J2 J3 J4 Board parameters Yes see page 52 24 hour support 358 0 201 212 575 e Email vacon vacon com VACON 9 51 DESCRIPTIONS OF VACON OPTION BOARDS 1 0 terminals on OPTAN Table 20 OPTAN I O terminals Terminal Technical information 1 Al Selection V or mA with jumper block J1 Default 0 10V Ri 200 ko AI1 10V 10V Joy stick control selected with jumper 2 0 20mA Ri 250 O Resolution 0 1 Accuracy 1 Differential input if not connected to ground Allows 20V differential mode voltage to GND 3 Al2 Selection V or mA with jumper block J2 Default 0 10V Ri 200 ko Al2 10V 10V Joy stick control selected with jumper 4 0 20mA Ri 250 O Resolutio
71. terminals Parameter reference on keypad and NCDrive Technical information 21 RO1 normal closed DigOUT B 1 Relay output 1 NO NC 22 RO1 common Switching capacity 24VDC 8A 23 ROT normal open 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA 25 RO2 common DigOUT B 2 Relay output 2 NO 26 RO2 normal open Switching capacity 24VDC 8A 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA 28 Ti DigIN B 1 Thermistor input Ririp 4 7 kQ PTC 29 TI1 24 hour support 358 0 201 212 575 Email vacon dvacon com VACON 25 DESCRIPTIONS OF VACON OPTION BOARDS 3 1 4 OPTA4 ibid X4 Jumper X2 BE Tx ES 2 jo EE Ta B 8 gt te BE TE Ha a Fo E a Al Ee B BR PE X3 fal is e y M 7246 emf OOM OL 6 8 Z 9 S vez Description Encoder board for Vacon NXP Encoder input board with programmable con trol voltage for an encoder The encoder board OPTA4 is for TTL type encoders TTL TTL R providing input signal levels that meet the RS 422 interface standard Encoder inputs A B and Z are not galvanically isolated The OPTA4 board includes too the qualifier input ENC1Q meant to trace the Z pulse in certain situations and a special fast digital input DIC4 used to trace very short pulses These two inputs are used in special applications The TTL type encoders do not have an internal regulator and use therefore a suppl
72. ts DI DC voltage controlled 24V 0 lt 10V 1 gt 18V R gt 5kQ Digital inputs DI AC voltage controlled Control voltage 42 240 VAC Q 33V 1 gt 35V Auxiliary voltage output 24V Auxiliary voltage input ext 24V 24V 1596 max 250mA total summarized load from ext 24V outputs max 150 mA from one board 24VDC 10 max ripple voltage 100mV RMS max 1A In special applications where PLC type functions are included in the control unit the input can be used as external auxiliary power supply for control boards as well as I O boards Reference voltage output 10V 10V 0 296 max 10mA Analogue output AO current mA 0 4 20mA R 5000 resolution 10 bits 0 1 accuracy lt 2 Analogue output AO voltage V 0 2 10V RL gt 1kQ resolution 10 bits accuracy lt 2 Relay outputs RO Switching capacity 24VDC 8A 250VAC 8A 125VDC 0 4A Max continuous load 2Arms Min switching load 5V 10mA Thermistor input TI Rtrip 4 7kQ PTC type Encoder control voltage 5V 12V 15V 24V See OPTA4 OPTA5 OPTA7 OPTAE and OPTBB technical data Encoder connections inputs outputs See OPTA4 OPTA5 OPTA7 OPTAE and OPTBB technical data Environment all boards Ambient operating temperature 10 55 C Storing temperature 40 60 C Humidity lt 95 no condensation allowed Altitude Ma 1000m Vi
73. uxiliary relays Observe that the specified total load on all available 24V EXT 24V output terminals may not exceed 250mA The maximum load on the 24V EXT 24V output per board is 150mA See Figure 3 max max max max max 150mA150mA150mA 150mA 150mA max 250mA 7224 emf Figure 3 Maximum loads on 24V EXT 24V output The 24V EXT 24V outputs can further be used to externally power up the control board as well as the basic and expander boards If an external power supply is connected to EXT 24V output the control board basic boards and expander boards remain live even if mains should be lost on the frequency converter This ensures sufficient functioning of the control logic not the motor control however and some alarms in exceptional power loss situations Furthermore fieldbus links re main powered which enables e g the Profibus Master to read valuable data on the frequency con verter NOTE The power unit is not powered through the EXT 24V and therefore the motor control does not work if the mains is lost Tel 358 0 201 2121 Fax 358 0 201 212 205 GENERAL INFORMATION VACON 8 Requirements for an external power back up output voltage 24DC 10 max ripple voltage 100mV RMS max current 1A 1A external fuse no internal short circuit protection on the control board NOTE Analogue outputs and inputs do not work with only 24V supplied to the control unit If there is a 24V EXT 24V outpu
74. vacon vacon com VACON 59 DESCRIPTIONS OF VACON OPTION BOARDS 3 2 4 OPTBs 7277 emf Description I O expander board with three relay outputs Allowed slots B C D E Type ID 16949 Terminals Three terminal blocks Screw terminals M3 No coding Jumpers None Board parameters None 1 0 terminals on OPTB5 Table 27 OPTB5 I O terminals Parameter reference Terminal Technical information Keypad NCDrive RO1 common DigOUT X 1 Switching capacity 24VDC 8A 23 RO1 normal open 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA 25 R02 common DigOUT X 2 Switching capacity 24VDC 8A 26 RO2 normal open 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA 28 RO3 common DigOUT X 3 Switching capacity 24VDC 8A 29 RO3 normal open 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA NOTE This expander board can be placed into four different slots on the control board Therefore the X given in the Parameter reference shall be replaced by the slot letter B C D or E depending on the slot which the expander board is plugged into See chapter 1 7 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 60 3 2 5 OPTBs
75. when CMA is isolated with onboard jumper The in put is active when the switch is closed OV is the active signal You can make the positive and negative logic arrangements also with the internal 24V Place the jumper block in the CMA isolated from GND position as above and wire the CMA terminal to the GND terminal of the frequency converter Tel 358 0 201 2121 Fax 358 0 201 212 205 GENERAL INFORMATION VACON 10 1 5 HARDWARE PROTECTIONS 1 5 1 TERMINAL BLOCK CODING In order to avoid incorrect connections of terminal blocks to boards some terminal blocks as well as related terminal connectors on the board are uniquely coded For more information see the de scription of the individual board 1 5 2 BOARD SLOT GUIDES AND ALLOWED SLOTS You cannot mount an option board into any slot Table 43 and Table 44 show which slots are allowed for which option boards For reasons of safety slots A and B are protected in hardware against mounting of unallowed boards As regards mounting of unallowed boards into slots C DandE the boards just will not work there is no danger of health or equipment damage Slot guide 7228 jpg Figure 7 Board guide to prevent incorrect mountings 24 hour support 358 0 201 212 575 Email vacon vacon com VACON 11 GENERAL INFORMATION 1 6 TYPE IDENTIFICATION NUMBER NOTE This information is relevant only for special applications designers using the Vacon NC1131 3
76. y voltage of 5V 5 whereas the TTL R type encoders have an internal regulator and the supply voltage can be e g 15V 10 depending on the encoder manufacturer Allowed slots C Type ID 16692 Terminals One terminal block Screw terminals M2 6 Coding in terminal 3 Jumpers 2 X4 and X2 see page 26 Board parameters Yes see page 27 Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS OF VACON OPTION BOARDS VACON 26 1 0 terminals on OPTA4 coded terminal painted black Table 9 OPTA4 I O terminals Parameter reference Terminal Keypad NCDrive Technical information 1 DIC 1A Pulse input A DIC1A DIC2B Pulse input B phase shift of 90 degrees compared to Pulse input A 4 DIC2B 5 DIC3Z Pulse input Z one pulse per revolution 6 DIC3Z 7 ENC1Q Reserved for future use 8 DIC4 Reserved for future use 9 GND Ground for control and inputs ENC1Q and DIC4 10 5V 15V 24V Control voltage auxiliary voltage output to encoder Output voltage selectable with jumper X4 See chapter 1 4 4 Technical data Encoder control voltage 5V 15V 24V Control voltage selectable with jumper X4 Encoder input connections Max input frequency lt 150kHz inputs A A B B Z Z Inputs A B and Z are differential Encoder inputs are RS 422 interface compatible Max load per encoder input liy lhigh 29MA Qualifier input ENC1Q Max input frequency lt 1

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