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1. gt D INSTALLATION Section 3 6 MiLLI Q SYSTEM IS POWERED ON 3 6 1 POWER CORD INSTALLATION 1 locate the electrical power receptacle on the Milli Q System Cabinet 2 Plug the power cord into the Milli Q System Cabinet Power cord plugged into Milli Q System Cabinet INSTALLATION 3 6 2 DISPLAYS SHOWN WHEN THE MILLI Q SYSTEM IS POWERED ON Description Main Display Q POD Display The Milli Q System is now powered Mili Advantage R18 STANDBY The Milli Q System displays a TESTING Cat LCD and an INTEGRITY CHECK LCD for Serial FEDHZ T32TB several seconds MFG Date 1 Oct 2005 Inst Date Oct The Q POD displays POD 1 during this 15 sec time The Main Display and the Q POD Display look like the LCDs shown to the right Note that your Milli Q System may have a ditterent Serial Number Manufacturing Date MFG Date and Installation Date Inst Date than shown here An AUTOTEST is now being done STANDBY Milli Q Resistivity 15 8 15 sec Because the Q Gard Pack and the Quantum Cartridge are not installed the LCD look like this STANDBY At this time do not scroll to the right Do not press the Keypad buttons at this time Section 3 7 Q GARD PACK INSTALLATION Open the left door of the Milli Q System Cabinet Locate the small plastic plugs used to protect the ports where the Q Gard Pack is installed Remove
2. ALARM DOES NOT STOP MiLLI Q SYSTEM Some Alarms when displayed do not automatically stop the Milli Q System from dispensing water An example of this is the Alarm message MILLI Q INTER T MIN This type of Alarm message can be cancelled for 1 hour by using the Keypad ALARM STOPS MiLLI Q SYSTEM Some Alarms when displayed automatically stop the Milli Q System from dispensing water An example of this is the Alarm message QUANTUM CARTRIDGE OUT This type of Alarm message can not be cancelled for 1 hour by using the Keypad 4 Alert and Alarm messages Section 6 2 How TO SEE AND CANCEL ALERT MESSAGES 6 2 1 ALERT MESSAGE SHOWN ON THE MAIN DISPLAY The LCD on the right shows READY Mode without an Alert message B3 Feb 2886 17 26 Standby An Alert message is shown on the bottom of the Main Display In this example the Alert message REPLACE A10 LAMP IN 15 DAYS scrolls across the bottom of the LCD Feb 4666 13 24 Standby The yellow LED is lit steadily when an Alert message is shown 6 2 2 HOW TO READ ABOUT AN ALERT MESSAGE v 2 times in this example until the Alert message on the bottom of the LCD is highlighted B3 Feb 13 24 Standby 2 to read about the highlighted Alert message REPLACE A16 LAMP IH 15 The 18 Lamp in the TOC Analyser should be replaced in 15 days Please make sure to replace it on time For optimal water quality monitoring See Section 27 6
3. Contact Millipore The Milli Q System has determined that a Qualification Visit is overdue Contact Millipore The Milli Q System has determined that the Lamp should be replaced See Section 5 6 The Milli Q System is prompting you that Lamp should be replaced in XX Days Contact Millipore about ordering a replacement A10 Lamp 02 Alert and Alarm messages LCD Messages in Minor or 1 What it means alphabetical order Major Alert 2 What to do REPLACE POD PAK N Major l The Milli Q System has determined that POD PAK NP 2 or 3 1 or 2 or 3 should be replaced 2 See Section 5 4 REPLACE POD PAK N mor l The Milli Q System is prompting you that POD Pak N 2 or 1 IN XX DAYS 3 should be replaced in XX Days 2 Contact Millipore about ordering a replacement POD Pak REPLACE Q GARD Major 1 The Milli Q System has determined that Q Gard Pack should PACK be replaced 2 See Section 5 2 REPLACE Q GARD Kms l The Milli Q System is prompting you that the Q Gard Pack should PACK IN XX DAYS be replaced in XX Days The Quantum Cartridge should be replaced at the same time 2 Contact Millipore about ordering a replacement Q Gard Pack and Quantum Cartridge REPLACE QUANTUM Major l The Milli Q System has determined that the Quantum Cartridge CARTRIDGE should be replaced 2 See Section 5 3 REPLACE QUANTUM Minor 1 The Milli Q System is prompting you that the Quantum Cartridge CARTRIDGE IN XX s
4. Volumetric dispensing value maintenance is immediate action required SS needed See Water quality out of MODIURDBIS sius MAINTENANCE specitication or hardware Q Gard Pack Chapter problem mem m UE 6a Water not available Blinking Blinking Pack out Pack notused Pack used Water dispensing not available Another Pack needs Q POD Dispenser is dispensing Re ere E ee eas 6b Quantum Cartridge Blinking A Steady Flow Autostop Alarm Press and release the Q POD Plunger Blinking Cartridge out Pack not used Pack used EE Cartridge needs Alarm Stop Check if another Q POD Dispenser fala is locked or see main display for further UV 185 nm Lamp information 7 Volumetric dispensing Blinking check UV OFF ON 185 nm Lamp contact Millipore or Symbol present during Symbol gone Milli Q Lamp needs volumetric dispensing System is not using replacement um volumetric dispensing 4 6 2 Q POD DISPENSER KEYPAD Decrease volume Using the Milli Q System Increase volume Start water recirculation Volumetric dispensing Print delivered water quality 52 Using the Milli Q System Section 4 7 PRINTING THE SYSTEM HISTORY Go to the MANAGER Select History Press MENU See Section Change ID and Pass History Summary Date and Time 3 12 for more information Select Print Milli Q Select Start Date History Press Press RM Ms Press
5. water for several minutes It the message continues then contact Millipore A10 ERROR 2 Not Alarm Stop Thermistor defective Unplug the power cord then plug it in to power on the Milli Q System Dispense water for several minutes It the message continues then contact Millipore A10 ERROR 3 Not Alarm Stop Problem occurred with temperature compensation Unplug the power cord then plug it in to power on Milli Q System Dispense water for several minutes It the message continues then contact Millipore A10 ERROR 4 The water entering ATO is lt 4 C If the problem can not be resolved then contact Millipore A10 ERROR 5 The water entering the ATO is gt 41 C It the problem can not be resolved then contact Millipore A10 ERROR 6 Not Alarm Stop The conductivity of the water entering the AlO is gt 1 1 uS cm It the problem can not be resolved then contact Millipore 84 Alert and Alarm messages LCD Messages Alarm stops or What it means does not stop Milli Q System A10 ERROR 7 Not Alarm Stop The temperature inside the during its Analysis Mode exceeded 55 C Unplug the power cord then plug it in to power on the Milli Q System Dispense water for several minutes It the message continues then contact Millipore If you cancel A10 ERROR i e A10 ERROR 3 using the Keypad see Section 6 3 6 go to STANDBY Mode and then back to READY Mode Disp
6. 5 6 LCD message A10 TOC Monitor Cleaning When a new Q Gard See Section 5 7 Pack or a new Quantum Cartridge is installed When TOC values fluctuate Inlet Strainer Cleaning When prompted to by an See Section 5 8 LCD message or as necessary 58 Maintenance Section 5 2 How TO REPLACE THE Q GARD PACK 5 2 1 WHEN TO REPLACE THE Q GARD PACK The Q Gard Pack should be replaced when one of the following Alert or Alarm messages is displayed See Sections 6 2 and 6 3 for more information about how Alert and Alarm messages are displayed Alert message REPLACE Q GARD PACK Alarm message MILLI Q RES lt SP REPLACE Q GARD AND QUANTUM 5 2 2 DEPRESSURISE THE MILLI Q SYSTEM While in STANDBY Mode push the Q POD Dispenser Plunger down ATTENTION once to depressurise the Milli Q System After water stops being dispensed push down the Q POD Dispenser Plunger again Do not attempt to remove the Q Gard Pack or the Quantum Cartridge without depressurising the Milli Q System first 5 2 3 DISPLAY The Milli Q System Main Display will prompt you to read the information below To see this look at the displays below Select Menu STANDBY Select Maintenance 11 2866 7 24 Sanitise Clean Press Ready Suitability Tests Language Manager Menu b Select Install Q Gard The location of the Q Clean Strainer Gard Pack is shown Press T Install UY 185 Lamp Press In
7. Dispenser installation instructions in this User Manual are written for the case of one Q POD Dispenser being connected to the Milli Q System Cabinet If the Milli Q System Cabinet is going to have two or three Q POD Dispensers then refer to the Insert document supplied with the Q POD Dispenser Locate the RC Link in the Q POD Dispenser Accessories Bag The RC Link consists of a PS 2 cable with two lengths of tubing The cable and the tubing lengths are enclosed in a sheath The RC Link is 2 5 metres in length The cable terminates on each end with a PS 2 connection RC LINK TUBING CONNECTIONS TO THE Q POD BASE l locate the two tubing ports on the back of the Q POD Dispenser Base See the illustrations below 2 Unscrew the 2 nuts from the Q POD Dispenser ports ATTENTION Either end of the RC Link can be attached to the Q POD Dispenser 3 Connect the RC Link tubing to the Q POD Dispenser Ports RC LINK CABLE CONNECTION TO THE Q POD BASE l locate the Termination Plug small electronic device that came in the Q POD Dispenser Accessories Bag Plug this into one PS 2 connection on the Q POD Base When the Milli Q System Cabinet is connected to one Q POD ATTENTION Dispenser both PS 2 connections are used on the Q POD Base One connection is used with the RC Link cable The other connection is used for the Termination Plug 2 Plug the RC Link cable in the other PS 2 connection on the Q POD Base The RC Link cable can be plug
8. Feedwater tubing OD Feedwater tubing maximum length FEEDWATER CHEMISTRY REQUIREMENTS Temperature range pH range Conductivity range Fouling Index maximum value gt 2 Lom 0 0 0 3 bar 1 2 inch male GAZ BSP NPT 8 mm OD 2 meters BL cedo 4 10 lt 100 pS cm 25 C lt 5 lt 50 ppb INSTALLATION 3 1 6 ENVIRONMENTAL AMBIENT TEMPERATURES Ambient storage temperature range 40 Ambient operation temperature range 0C OTHER ENVIRONMENTAL REQUIREMENTS location The Milli Q System is intended for indoor use only Relative Humidity during storage Maximum relative humidity 80 for temperatures up to 31 C and operation decreasing linearly to 50 relative humidity at 40 C Altitude 3000 meters Pollution Degree 2 Installation Category INSTALLATION Section 3 2 ASSEMBLING THE Q POD DISPENSER 1 Open the Q POD Dispenser box 2 locate the Q POD Base and the Q POD Mast Screw them together See the photograph below 3 locate the Q POD Arm Press on the locking handle and slide the Q POD Arm onto the Q POD Mast Note that the height can be adjusted up or down Q POD Mast to Q POD Base with bolt Nx e e lt Q POD Dispenser Q POD Arm Q POD Arm being put on Q POD Mast INSTALLATION Section 3 3 CONNECTING THE Q POD DISPENSER TO THE MiLLI Q SYSTEM CABINET 3 3 1 CONNECTING THE RC LINK TO THE Q POD DISPENSER The Q POD
9. GUAU E 49 UNDERSTANDING THE Q POD DISPENSER DISPLAY AND KEYPAD 51 PRINTING THE SYSTEM HISTORY rie renes 33 SECTION 4 8 SECTION 4 9 SECTION 4 10 SECTION 4 1 1 SECTION 4 12 5 SECTION 5 1 SECTION 5 2 SECTION 2 9 SECTION 5 4 SECTION 5 5 SECTION 5 6 SECTION 5 7 SECTION 5 8 CHAPTER 6 SECTION SECTION 6 2 SECTION SECTION 6 4 SECTION 6 5 CHAPTER 7 SECTION 7 SECTION 7 2 SECTION 7 3 TABLE OF CONTENTS NTE A AON MIL 54 COINS E UU T Ja Ere EEA ANE E N EAEE E 56 Se E E E EE 56 VEAIN INFO RON e E EE E E EER 5 e H 58 58 me Re esci big e 59 HOW TO REPLACE THE GUANTUM CARTRIDGE ecoute setate sale deor RN Dd on oar tbi dedo ter oed es 63 A OA qu O 68 FIO TO RE PACE THE UY TOS NM TAME 70 HOW TO REPIACE THE ATO LAMP 0 ccc cece cece cece RH m IH I I bt e eene e ee ese NING Wate AN TA TON En me Nerei Meg A 72 ALERT AND ALARM MESSAGES sseeessccecsoccecsoceeecocceesoceeesoeeeesseeeesoee 74 WHAT ARE ALERT AND ALARM MESSAGES baec rae biete ena acea ed
10. MODE TO STANDBY MODE Select Standby Press Feb 2006 22 45 83 Feb 2006 22 44 Menu b Manu 45 Using the Milli Q System Section 4 4 HOWTO DISPENSE WATER 4 4 1 MANUAL DISPENSING ADJUSTING THE HEIGHT OF THE Q POD DISPENSER Press here and hold Move the Q POD Dispenser up and down A t ba UsiNG THE Q POD DISPENSER To dispense water press down on the Q POD Dispenser plunger while in READY Mode M H 0 No water delivered 1 0 1 A i a L Low Flow push slightly EN i M Medium Flow push 1 2 way down H High Flow push down and hold or push down and release The Q POD Dispenser has a microswitch inside VVhen you press the Q POD Plunger all the way down and then release it the Q POD microswitch is in a locked position When the microswitch is in locked position water can be continuously dispensed from the Q POD Dispenser in high flow You cannot dispense water from 2 Q POD Dispensers at the same time or when an alarm has stopped the system See Section 4 6 for further information A Q POD Dispenser has its microswitch unlocked by pressing the Plunger all the way down and releasing it This is shown below m em A 1 A F7 dier dier os aa lt L1 Lj 40 Using the Milli Q System 4 42 VOLUMETRIC DISPENSING It is possible to have volumetric dispensing with the Q POD Dispenser This feature works from any Q POD Dispenser your Milli Q System has two Q POD
11. Open the Milli Q System right door Remove the used Quantum Cartridge 4 The LCD should indicate that the Quantum Cartridge has been removed QUANTUM CARTRIDGE OUT 5 3 5 INSTALLING THE NEW QUANTUM CARTRIDGE Remove the Quantum Cartridge from 15 shipping box IQURNTUM mem Remove the plastic covers on the 2 ports of the Quantum Cartridge There should be O rings on the front view middle and left ports The right port is not used and does not contain an O ring EE Wet the 2 O rings with water Install the Quantum Cartridge until it is fully seated into the ports as shown on the next has been I Iz talia page Catalogue GTUMBTEXd Close the right door of the Milli Q System Lot H FBDH2T325 Cabinet Feb 2006 17 42 I Ready 04 Maintenance Quantum Cartridge being pulled out Note use of fingers Quantum Cartridge being pulled out from the pack adapter Maintenance Quantum Cartridge being placed into the pack adapter m 7 E C i E T H r E 4 2 LJ 66 Maintenance 5 3 6 RINSING THE NEW QUANTUM CARTRIDGE AND Q GARD PACK A new Quantum Cartridge and a new Q Gard Pack need to be rinsed out when they are installed 1 locate the clear tubing and the barbed fitting trom the Accessories Bag 2 Remove any POD Pak on the Q POD Dispenser Screw the barbed fitting onto the bottom end of the Q POD Dispenser Do no
12. Q GARD AND QUANTUM is displayed MiLLI Q PRODUCT RES PURPOSE This set point is used to indicate that the resistivity of the Milli Q Water is decreasing LCD MESSAGES RELATED TO THIS SET POINT the Milli Q Water resistivity is measured below this set point then the Alarm MILLI Q RES lt SP REPLACE Q GARD AND QUANTUM is displayed MiLLI Q PRODUCT TOC PURPOSE This set point is used to indicate that the TOC of the Milli Q Water is increasing m LCD MESSAGES RELATED TO THIS SET POINT IF the Milli Q Water TOC is measured above this set point then the Alarm MILLI Q TOC gt SP is displayed MILLIPAK PURPOSE This set point is used to indicate that the Millipak Express 40 Filter should be changed LCD MESSAGES RELATED TO THIS SET POINT IF the Millipak Express 40 Filter has been installed for x 14 Days where x is the set point then the Alert message REPLACE POD PAK N 1 IN 14 DAYS is shown Note that this message could be displayed for POD PAK N 2 or POD PAK N 3 instead PURPOSE This set point is used to indicate that the BioPak Ultratilter should be changed LCD MESSAGES RELATED TO THIS SET POINT the BioPak Ultrafilter has been installed for x 14 Days where x is the set point then the Alert message REPLACE POD N 1 IN 14 DAYS is shown Note that this message could be displayed for POD PAK N 2 or POD PAK N 3 instead OTHER POD Pak A or B or PURPOSE This set point is for a
13. and to adjust Press and to navigate Press w to confirm and exit Input the date and time Input the End Date not Select Print Press Press shown here lt is recommended to print a b maximum of one month at a time In this example the Start Date and End Date are 31 days apart MILLI WATER HISTORY When the printing is MILLI WATER HISTORY Press w to print 31 days done the ICD looks like Press w to print 31 days oF Water History ihi oF Mili Water History IS We suggest that you print We suggest that you print a maximum oF one month oF a maximum oF one month oF history at a time history at time Press 3 times on MANAGER Change ID and Pass lt Date and Time User Parameters 93 Section 4 8 VIEW OPERATION VIEW OPERATION allows you to see the status of major components READY Consumables Status Call Millipore Service Tracking InFormation SYSTEM MG Operation Recirculation Dist Pump TOC Meter On UW 185 HM Lamp a SYSTEM ALERTS SYSTEM ALARMS Flow Auto Stop SYSTEM MEASURES Milli i Water Production Press 2 times on 4 Select View Operation Press 3 In this example the Milli Q System is Dispensing Mode The status of other components is shown An example Alert is shown here This is an Alert that is currently being displayed on the bottom of the Main Display in READY
14. not be cancelled for 1 hour by using the Keypad The Q Gard Pack would need to be put back in place in order to eliminate this Alarm message 6 3 7 CANCELLING AN ALARM MESSAGE MESSAGES THAT DO NOT STOP THE MiLLI Q SYSTEM The display of an Alarm message can be cancelled by l Fixing the cause of the Alarm or 2 Using the Keypad CONFIRM Button see below This cancels the display of the Alarm message for 1 hour Note that you can not cancel the display of an Alarm that automatically stops the Milli Q System In this example the Alarm message is MILLI Q T MAX SYSTEM ALARMS Mili T gt Max See Section 6 5 in the The display of the Alarm is to STANDBY Mode User Manual For more cancelled for 1 hour It and then back to READY information us epic appears again after 1 lf this is not done display oF this alarm For one hour press to hour unless the cause of the Alarm message is fixed then the Milli Q System does not dispense water with a cancelled Alarm message SYSTEM ALARMS Feb 20606 71 25 Mili T gt Menu p Pam m Now suppose Millipore Service Representative fixes the Alarm to STANDBY Mode and then back to READY Mode If this is not done then Milli Q System does not dispense water with a cancelled Alarm message SYSTEM ALARMS Alarms 1 26 C Alert and Alarm messages Section 6 4
15. these plugs Move the Pack Locking Handle up Remove the new Q Gard Pack from its shipping box Remove the plastic covers on the 2 ports of the Q Gard Pack Look inside the ports to locate the black rubber O rings Make sure these are firmly in place Wet the O rings with water See the photographs on the next page as a guide Push in the top of the Q Gard Pack until it stops Push in on the bottom of the Q Gard Pack and hold The Milli Q System now recognises that the Q Gard Pack is installed See the LCD to the right Note that the Catalogue Number and the Lot Number may be different Push the Pack Locking Handle down If it doesn t go down easily then make sure the top and the bottom of the Q Gard Pack are pushed in Close the left door Press 4 on the Keypad Since the Quantum Cartridge is not installed yet the LCD looks like this At this time do not scroll to the right Do not press the Keypad buttons at this time See Section 3 8 IHSTRLL amp i GHED A new Q Gard T1 has been INSTALLATION STANDBY STANDBY STANDBY 20 INSTALLATION Q Gard Pack location Q Gard Pack being pushed in at the top Pak Locking Handle being pushed down while holding the bottom of the Q Gard Pack INSTALLATION Section 3 8 QUANTUM CARTRIDGE INSTALLATION Open the right door of the Milli Q System Cabinet Locate the small plastic covers used to protect the ports
16. wall outlet that is accessible The Milli Q System is powered on and off by removing the power cord from the wall outlet 2 5 meters 2 18 2 25 C uS cm 0 055 uS cm 25 C Ore 50 C ppb 999 ppb O 5 Lpm lpm CHAPTER 3 Section 3 1 INSTALLATION 3 1 1 CONSUMABLES INSTALLATION INSTALLATION REQUIREMENTS The consumables needed for installation are listed below Please note that these items are not included with the Milli Q System A Milli Q System is comprised of a Milli Q System Cabinet a Q POD Dispenser with RC Link In addition to the Milli Q System you need 1 Q Gard Pack Quantum Cartridge POD Pak Millipak Express 40 Filter BioPak Ultrafilter 3 1 2 SPACE See Section 2 4 1 for dimensional information The installation area needs to accommodate the total operating space of the Milli Q System 3 1 3 WEIGHT See Section 2 4 2 for weight information The installation area needs to accommodate the total operating weight of the Milli Q System 3 1 4 ELECTRICAL See Section 2 4 3 for electrical information The electrical supply needs to meet the stated electrical specifications 3 1 5 FEEDWATER TYPE OF FEEDWATER REQUIRED Pre treated water including one or several of the following technologies RO EDI RO DI Distillation DI FEEDWATER PHYSICAL REQUIREMENTS Howrate Pressure range Connection thread size and connection type
17. where the Quantum Cartridge is installed Remove these plugs Remove the Quantum Cartridge from its shipping box Remove the plastic covers on the 2 ports of the Quantum Cartridge There should be O rings on the middle and left ports as viewed from the The right port 15 not used and does not contain an O ring Wet the 2 O rings with water Install the Quantum Cartridge until it is fully seated See the photos on the next page The Milli Q System recognises that the Quantum Cartridge is installed See the LCD to the right Note that the Catalogue Number and the lot Number may be different Close the right door Press 4 on the Keypad The LCD looks like this STANDBY IHSTRLL GLURHTLIN A new Quantum has been STANDBY installed Catalogue QTUMBTERL Lot FEDH2TS25 B2 Feb 2006 10 15 Ready 22 INSTALLATION Quantum Cartridge being placed into pack adapter am Lj Y D iJ 5 2 gt LI Li Top of Quantum Cartridge being pushed into place Zo INSTALLATION Section 3 9 RINSING THE MiLLI Q 3 9 1 INSTALLATION OF BARBED FITTING AND CLEAR TUBING l locate the clear tubing and the barbed fitting from the Milli Q System Accessories Bag 2 Screw the barbed fitting onto the Q POD Dispenser Do not use any white tape on the threads of the barbed fitting An ATTENTION O ring is located inside the Q POD Dispenser 3 Push one en
18. 3 15 SETTING THE DATE AND TIME Go to the MANAGER MENU See Section 3 12 for information about how to enter the MANAGER MENU b Select Manager Menu Press DATE AHC TIME Jan Bain Press and to adjust Press and to navigate Press to canFirm and exit Use the instructions shown on the LCD MANAGER Change ID and Pass BY Feb 23 42 Ready INSTALLATION Change ID and Pass Select Date and Time Press DATE AHC TIME Feb YAR 23 38 Press and to adjust Press and to navigate Press to and exit S Maintenance Sanitise Clean Suitability Tests Language 9 INSTALLATION Section 3 16 CALIBRATING THE MiLLI Q WATER FLOWRATE The Milli Q Water Flowrate should be calibrated when the system is installed This calibration should be done with Q POD Dispenser Number 1 in case there are multiple Q POD Dispensers You need a 1 Litre graduated cylinder before starting the Flow Calibration The Flow Calibration Software is accessed from the MANAGER MENU Mode See Section 3 12 for information about accessing the MANAGER MENU MANAGER Change ID and Pass Date and Tine Set Points Units User Parameters History n Place a 1 8L graduated cylinder under the outlet Press w to start calibration press to cancel FLOW CRLIBERTIOH The system is now deliveri
19. Continued on the next page 40 INSTALLATION Continued from the previous page The Company Name When you are finished is now entered It press 2 times on desired repeat the previous steps for other parameters Department MANAGER Change ID and Pass Date and Time Section 3 19 REGISTERING UV AND A10 LAMPS LIFETIME The UV 185 nm Lamp and the A10 Lamp have to be registered during the installation of the Milli Q System NOTE Before doing this make sure that the Date and Time have been set STAHDEY anitize Llean Ready Suitability Tests Language z3 Jun 2 13 31 Manager Menu Choose Install UV INSTALL UU 185 LAMP 185 nm Lamp Clean Strainer Install G Gard Install Quantue Install 18 Lamp Install Pak 1 Install POD Pak 2 IHSTRLL 185 LAMP IHSTRLL 185 LAMP IMS TALL LJ 155 LAMP This procedure should be The Millipore trained UW 185 nm Lamp perFormed by a Millipore service engineer confirms installation is registered trained service engineer UW 185 am Lanp maintenance in 728 Press to continue installation by pressing w ta exit INSTALLATION Sanitise Clean Ready Suitability Tests Language 25 Jun 2 13 31 Manager Menu Choose Install A10 INSTALL A16 LAMP Lamp Clean Strainer Install Gard Install 195 Lamp Install Guantur Install POD
20. Dispensers It is possible to volumetrically dispense water from the Q POD Dispenser in amounts of O 1 Litre 0 25 L 0 5 I Jok TL yee OO Dire Make sure the Milli Q System is in Q POD Display will look like Press these buttons on the Q POD READY Mode this In this example the desired Keypad to change the desired amount of water is 4 Litres amount of walter Place the Milli Q System into a forced recirculation mode To do this press this button on the Q POD Keypad Press this button the Q POD While water is being dispensed the To cancel volumetric dispensing Keypad The Q POD Dispenser Q POD Display will look like this press this button at any time will start dispensing water a few EPOD seconds later stop the volumetric dispensing ppb TOC wis LA FL 9 oo 2 9 060 n 1 When volumetric dispensing is After 3 minutes Q POD Display finished the Q POD Display will will look like this look like for 3 minutes 47 Using the Milli Q System 4 4 3 FOOTSWITCH It is possible to use a Footswitch accessory with the Q POD Dispenser The Footswitch cable is connected to the Q POD Base The instructions for installing the Footswitch are not supplied in this User Manual See the Insert supplied with the Footswitch or contact Millipore There are 2 ways to use the Footswitch These are explained below Press and hold down
21. Filter 5 4 3 REPLACING AND RINSING THE NEW BIOPAK ULTRAFILTER l Stop dispensing water Remove the used BioPak Ultrafilter 2 There should be an O ring inside the Q POD Dispenser Make sure the O ring remains in place and does not come out Do not use any white tape on the threads of the BioPak Ultrafilter An O ring is located inside the Q POD Dispenser 3 Take the BioPak Ultratilter auto adhesive label and fill it with a permanent pen Indicate the date of installation and the future replacement date 90 days later Peel off the label and attach it on BioPak Ultrafilter 4 Screw the BioPak Ultrafilter onto the Q POD Dispenser Register the POD Pak installation See Section 5 4 4 for information 6 Dispense water Slightly open the vent on the top side of the BioPak Ultrafilter to remove air Close the vent afterwards Dispense water for approximately 10 minutes to flush out the BioPak Ultrafilter 68 5 44 HOW TO REGISTER A POD PAK BEING INSTALLED Clean Strainer Install Gard Install UW 195 Lamp Install Huantar Install 18 Lamp Install POD Pak 2 gt IHSTRLL 1 Select the POD Pak that you wish to install at Q POD 1 You have finished registering Pak installation Select Menu Press 2 Select Install POD Pak 1 it installing on Q POD Dispenser 1 Press INSTALL POD 1 Follow the instructions delivered with the new
22. ID steps until the Login is completed Select the tick on the LCD using the Keypad Now input the new Select the tick on the Password Note that an LCD using the Password is not Pa E PEE LCD It is shown as ET83 v Press y to exit Press w to exit Ib PRSSWORD MANAGER MEHU Your new login is john Your new password iz Date and Time 1234 e 39 INSTALLATION 3 18 7 USER PARAMETERS The User Parameters LCD is used to change various data that appears on reports An example of a report would be a History Printout from the Milli Q A list of the User Parameters is shown here e Company Name e Cily e User e Department Name Country e User 2 e Address Email e Telephone e Postal Code Manager e Application MANAGER MENLI Select User USER PARAMETERS Change ID and Pass Parameters Press This screen allows the user Date and Time to register the parameters that will appear automatically on the reports Select the parameter you want fo input For example Company RBCDEFGHIJKLMHOP Name is chosen GRSTUUUXYZB12345 Select the first letter using the Keypad BCDEFGHI JELMHOP BCDEFGH 1 1 2345 aRSTUulztzmui345 9 9 Press w to exit Press w to exit Now input the rest of Select the tick on the the Company Name i LCD using the Keypad 9 e Press w to exit
23. ITY 0 055 uS cm 25 C PYROGENS lt 0 001 Eu ml with BioPak Ultrafilter PARTICLES lt 1 ml particle size gt 0 22 um with Millipak Express AO Filter or BioPak Ultrafilter Section 2 3 FLOW SCHEMATIC 2 3 1 DIAGRAM The water tlow through a Milli Q System is shown here in a flow diagram A description of each item is in Section 2 i c i TOC lt 5 ppb This specification came from test conditions where a Milli Q System was fitted with a Q Gard T1 Pack and a Quantum TEX Cartridge and the feedwater came from a Millipore Water System The feedwater TOC value was lt 50 ppb The TOC of the Milli Q Water can vary as a function of the feedwater TOC MICRO ORGANISMS lt CFU ml with Millipak Express 40 Filter or BioPak Ultrafilter RNASE AND DNASE RNase lt 0 01 ng ml with BioPak Ultratilter DNase lt 4 pg ul with BioPak Ultrafilter ITEM DESCRIPTION ITEM DESCRIPTION Q Gard Purification Pack POD Pak UV 185 nm lamp ATO TOC Monitor PRODUCT INFORMATION 2 3 2 DESCRIPTION OF FLOW SCHEMATIC The flow schematic is a simplified drawing of all the major components in a Milli Q System Q GARD PURIFICATION PACK The Q Gard Purification Pack is used to remove ions and organic molecules from the feedwater The term Q Gard Pack replaces Q Gard Purification Pack for the remainder of this User Manual unless otherwise noted The Q Gard Pack is a consumable A consumable is somethin
24. K ULTRAFILTER The BioPak Ultrafilter is a type of POD Pak The BioPak Ultrafilter removes bacteria nucleases RNases DNases and Endotoxins Pyrogens from the Milli Q Water PRODUCT INFORMATION Section 2 4 TECHNICAL SPECIFICATIONS 2 4 1 DIMENSIONS MILLI Q CABINET Clearance 682 Dimensions in mm Q POD DISPENSER PRODUCT INFORMATION 2 4 2 WEIGHT ITEM SHIPPING WEIGHT WEIGHT DRY WET WETWEIGHT Milli Q System Cabinet no 17 0 k9 13 0 kg 19 0 kg Q POD Dispenser Q POD Dispenser _ 072 _ 072 o ae 7 _ ae 2 4 3 ELECTRICAL Power source voltage Power used Power source frequency range Power Entry Module Fuse Earth Ground Power Cord Maximum distance from power source to Milli Q System 2 4 4 DISPLAYED VALUE RANGES Resistivity displayed value range Conductivity displayed value range Temperature displayed value range TOC displayed value range Flowmeter displayed value range 2 4 5 MATERIALS OF CONSTRUCTION Please contact Millipore for a list of the Materials of Construction 2 4 6 NOISE LEVEL Noise level 47 dB at a distance of 1 meter 100 230 V 10 160 VA 50 60 Hz 10 2 5 Amp Fast Acting 5 mm x 20 mm 250 V Safety Voltage Millipore Spare Part Number FIPFO7O54 The fuse should be serviced by a qualified Millipore Service Representative The power source must be earth grounded The Power Cord should be plugged into a
25. LED BY Feb 2006 21 38 Ready Clean Strainer Install Gard Install UW 195 Lamp Install Huantar Install 18 Lamp IHSTRLL 1 Select the POD Pak that You wish to install at G POD Hi Select Menu Press 2 Select Install POD Pak 1 if installing on Q POD Dispenser 1 Press IHSTRLL POD 1 Follow the instructions delivered with the new Pak and press v STRHHDEBE Clean Suitability Tests Language Manager Menu IHSTRLL 1 SSS IHSTRLL 1 BioPak Other POG Pak A Other Pak Other POG Pak C Ha Filter INSTALLATION Select Maintenance Press Select the type of POD Pak you are installing IHSTRLL POD Pak 1 POD Pak installation iz registered Hext maintenance in 192 days You have finished registering a POD Pak installation In this example the Milli Q System reminds you in 182 Days to replace the POD Pak 2 INSTALLATION Section 3 13 HOWTO ENTER THE MANAGER MENU The Manager Menu is a password protected feature of the Milli Q System Firmware The Manager Menu is Follow the instructions below to enter the used to access features that are not used in day to day operation Manager Menu STRHHDE Y Maintenance Sanitise Clean Suitability Tests Language Select the letter U using the Keypad Repeat the st
26. MiLLI Q ADVANTAGE A10 SYSTEM UsER MANUAL EN MILLIPCORE Safety Information Safety Statement Your Milli Q System should be operated according to the instructions in this manual In particular the hydraulic and electrical specifications should be followed and met It is important to use this equipment as specified in this manual using this equipment in a different manner may impair the safety precautions of the Milli Q System Do not remove the covers of the Milli Q System at any time HAZARD Electrical and mechanical components inside the Milli Q System could pose a hazard A qualified Millipore Service Representative should perform any work that needs to be done while the Milli Q System is opened Safety Symbols SYMBOL WHAT IT MEANS This HAZARD symbol is used to refer to instructions in this manual that need to be done safely and carefully This ATTENTION symbol is used to refer to instructions in this manual that need to be done carefully This UV RADIATION sticker is used to refer to a position on the Milli Q System Cabinet or inside of it where exposure to UV light is possible This DANGER sticker is used to refer to a position on the Milli Q System Cabinet or inside of it that could be hazardous This ELECTRICAL GROUND sticker is used to refer to a position on the Milli Q System Cabinet or inside where an electrical ground connection is made 255 This ELECTRICAL DANGER sticker is used to refe
27. N FLOWRATE One possible reason for a decrease in Milli Q Water flowrate is a clogged POD Pak The POD Pak should be replaced when it appears to be clogged Make sure the POD Pak is not air locked Dispense water and open the vent to see if there is any trapped air Close the vent after this REPLACEMENT BASED UPON LCD MESSAGE The POD Pak should be replaced when the following Alert message is displayed See Section 6 2 for more information about how Alert messages are displayed e Alert message REPLACE POD PAK N 1 Note that the POD Pak Number can also be 2 or 3 i e REPLACE POD PAK NP 2 or REPLACE POD N 3 5 4 2 REPLACING AND RINSING THE NEW MILLIPAK EXPRESS 40 FILTER 1 Stop dispensing water Remove the used Millipak Express 40 Filter 2 There should be an O ring inside the Q POD Dispenser Make sure the O ring remains in place and does not come out 3 Remove the new Millipak Express 4O Filter from its packaging Do not use any white tape on the threads of the Millipak Express 40 ATTENTION Filter An O ring is located inside the Q POD Dispenser Screw the Millipak Express 40 Filter onto the Q POD Dispenser Do not overtighten it Register the POD Pak installation See Section 5 4 4 for information 6 Dispense water Slightly open the vent on the top of the Millipak Express 40 Filter to remove air Close the vent afterwards Dispense water for approximately 5 minutes to flush out the Millipak Express 40
28. POD Pak other than a Millipak Express 40 Filter or a BioPak Ultratilter This set point is used to indicate that the POD Pak should be changed LCD MESSAGES RELATED TO THIS SET POINT the POD Pak has been installed for x 14 Days where x is the set point then the Alert message REPLACE POD PAK A IN 14 DAYS is shown Note that this message could be displayed for POD PAK B or POD PAK C instead 33 INSTALLATION Section 3 18 OTHER SETTINGS 3 18 1 UNITS Inside the MANAGER MENU is a section called Units This is used to change the units of Milli Q Water quality between units of resistivity and uS cm units of conductivity In addition the reservoir water level units can be changed here between tull Litres and Gallons MANAGER Select Units UNITS Suppose you want to A erases change the Units for the Date and Time Tank Set Points Milli Q Product Setup User Parameters History MILL 2 PRODUCT MILLI PRODUCT v If you want to change TANK VOLUME Mili Product the Units of Tank Volume then perform a similar action to that above Press 2 times on MANAGER Change ID and Fass 4 Date and Time 34 INSTALLATION 3 18 2 TEMPERATURE COMPENSATION It is possible to show non temperature compensated resistivity or non temperature compensated conductivity Temperature compensation is a way of standardising resistivity or conductivity to measurements that would
29. Pak 1 Install POD Pak 2 gt INSTALL A18 LAMP INSTALL 1 LAMP This procedure should be The Millipore trained perFormed by Millipore Service engineer confirms trained service engineer 18 Lamp installation by Press to continue or pressing w to exit IHSTALL 1 LAMP Lamp installation is registered Hext maintenance in 265 days 42 Using the Milli Q System CHAPTER 4 USING THE MiLLI Q SYSTEM Section 4 1 MiLLI Q SYSTEM CABINET KEYPAD AND LCD Some examples of using the Milli Q System Cabinet Keypad and LCD are shown below Feb 2666 21 53 Menu PRODUCT TOC Milli Q Product TOC Setpoint SB ppb Pres nd 4 to adjust Press w to validate Press exit 12 Feb 4666 17 45 Ready RECIRC MODE Automatic Recirculation minh Press and to adjust MILLI G PRODUCT TOC Milli Q Product TOC Setpoint 51 ppb Press and to adjust Fres o validate Press to exit Feb Z006 21 55 Standby MILLI Q PRODUCT TOC Milli Q Product TOC Setpoint 51 ppb Press and to adjust Press y to validate Press to exit 12 Feb 200E 17 45 Menu Flow Calibration 185 nm Activation Hetwork Settings SET POINTS Milli G Feed Cond Milli G Inter Rez Milli i Product Res Other POD Pak A A3 Section 4 2 SOFTWARE MAP MQ Feed Quality MQ Prod Quality Tank Level xxx Clean Strainer Install Q Gar
30. Pak and press v STAHDEY Sanitise Clean Suitability Tests Language Manager Menu INSTALL POD 1 INSTALL POD 1 BiaPak Other POG Pak A Other Pak B Other POD Pak C Ha Filter Press Maintenance Select Maintenance Press 2 Select the type of POD Pak you are installing IHSTRLL POD Pak 1 POD Pak installation is registered Hext maintenance 1292 days 69 Maintenance Section 5 5 How TO REPLACE THE UV 185 NM LAMP 5 5 1 REPLACING THE UV 185 NM LAMP It is recommended to have a Millipore Field Service Representative change the UV 185 nm lamp The replacement of the UV 185 nm Lamp involves removing the cover of the system The instructions for replacing the UV 185 nm Lamp are not included in this User Manual The instructions are included with the replacement UV 185 nm lamp 5 5 2 WHEN TO REPLACE THE UV 185 NM LAMP The UV 185 nm Lamp should be replaced when the following Alert message is displayed See Section 6 2 for more information about how Alert messages are displayed Alert message REPLACE UV 185 NM LAMP Section 5 6 How TO REPLACE THE A10 LAMP 5 6 1 REPLACING THE A10 LAMP It is recommended to have a Millipore Field Service Representative change the ATO Lamp The replacement of the Lamp involves removing the cover of the system The instructions for replacing A10 Lamp not included in this User Manual T
31. SSURISE THE MiLLI Q SYSTEM While in STANDBY Mode push the Q POD Dispenser Plunger down VAN ATTENTION once to depressurise the Milli Q System After water stops being dispensed push down the Q POD Dispenser Plunger again Do not attempt to remove the Q Gard Pack or the Quantum Cartridge without depressurising the Milli Q System first 5 3 3 DISPLAY The Milli Q System Main Display will prompt you to read the information below To see this look at the displays immediately below Select Menu STANDBY Select Maintenance Sanitise Clean Press MN Ready Suitability Tests Language b Manager Menu b 11 2666 8724 Press Select Install INSTALL QUANTUM The location of the Quantum Quantum Cartridge is Clean Strainer Install GQ Gard lnztall UJ 185 Lamp shown Press Press Install A16 Lamp Install Pak 1 Install POD Pak 2 b IHSTRLL QUART UM Press 4 times on Press Q FOD trigger to 11 HARE 16 31 depressurize the system Follow the instructions Ready delivered with the Quantum Cartridge Press to exit 63 Maintenance 5 3 4 REMOVING THE USED QUANTUM CARTRIDGE Refer to the pictures on the next page when reading the instructions below 1 Make sure the Milli Q System is in STANDBY Mode See Section 4 3 4 for information about going trom READY Mode to STANDBY Mode 2 Make sure the Milli Q System is depressurised see information above
32. SUMMARY OF ALERT MESSAGES AND WHAT TO DO LCD Messages CALIBRATION VISIT OVERDUE X DAYS What it means What to do The Milli Q System has determined that a Calibration Visit is overdue CHECK UV 185 NM LAMP EXAMINE INLET STRAINER MILLI Q FEED CONDUCTIVITY SP MILLI Q INTER R SP PLEASE ORDER Q GARD AND QUANTUM NEXT CALIBRATION VISIT IN XX DAYS NEXT QUALIFICATION VISIT IN XX DAYS NEXT SERVICE VISIT IN XX DAYS QUALIFICATION VISIT OVERDUE XX DAYS REPLACE A10 LAMP REPLACE A10 LAMP IN XX DAYS Major Contact Millipore The UV 185 nm Lamp is not turning on Contact Millipore The Milli Q System has determined that it is time to clean the Inlet Strainer oee Section 5 8 The measured feedwater conductivity is gt Set Point Check the source of feedwater Check its conductivity See Section 4 5 for intormation about viewing the Feed conductivity See Section 3 16 for Set Point information The measured resistivity after the Q Gard Pack is Set Point The Q Gard Pack and Quantum Cartridge are replaced together Contact Millipore about ordering a replacement Q Gard Pack and Quantum Cartridge The Milli Q System is prompting you that a Calibration Visit should be scheduled Contact Millipore The Milli Q System is prompting you that a Qualification Visit should be scheduled Contact Millipore The Milli Q System is prompting you that a Service Visit should be scheduled
33. System could be rotated or moved without stretching the tubing Cut the appropriate length of 8 mm tubing as determined above Now install a teedwater pressure regulator Turn it over to see the arrow that indicates the direction of water flow through the Pressure Regulator It is important not to reverse the water flow through the Pressure Regulator The Pressure Regulator is installed between the Inlet Strainer now attached to the pipe end and the Milli Q System Normally the Millipore Pressure Regulator is pre set to O 1 bar and does not need adjustment ATTENTION The setting of the Pressure Regulator should not exceed 0 3 bar while the Milli Q System is dispensing water at maximum flow INSTALLATION 3 4 3 CONNECTION OF FEEDWATER TUBING TO THE MiLLI Q SYSTEM CABINET 1 Turn off the feedwater 2 locate Port 2 on the Milli Q System Cabinet 3 Connect the feedwater tubing to Port 2 on the Milli Q System Cabinet Make sure the tubing is securely fastened Make sure the feedwater tubing is connected to Port 2 Do ATTENTION connect the feedwater tubing to any other port on the Milli Q System Cabinet 4 Turn on the feedwater Feedwater tubing attached to Port Number 2 Section 3 5 QUICK REFERENCE GUIDE 1 Open left door of the Milli Q System Cabinet 2 Locate the two elastic bands attached to the inside of this door 3 Place the Quick Reference Guide here Quick Reference Guide location
34. T The Milli Q System INSTANT QUALITY should be dispensing Press w to print Water Instant Quality water Press Report It may take a few The printing has minutes for the printout finished Press w to print Milli amp Water Instant Quality Report Printing Ongoing to begin PLEASE WAIT Press w to cancel Press 3 times on AG Feb 200G 19 45 4 Standby PRINTING FROM THE Q POD DISPENSER In READY Mode press the Printer Keypad button on the Q POD Dispenser It may take a tew minutes for the printout to begin 2 50 Using the Milli Q System Section 4 6 UNDERSTANDING THE Q POD DISPENSER DISPLAY AND KEYPAD 4 6 1 Q POD DISPENSER DISPLAY 1 STANDBY Mode and Ready Mode STANDBY Mode is used only for Maintenance Settings or entering the Manager Menu READY Mode is used for delivering Milli Q Water 2 m gt md gt 3 C a A 25 ppb TOC Hu 2 Reservoir Level It the Milli Q System is fed by a reservoir then its volume is represented by 1O graphic bars each bar equals 10 of the total reservoir volume 3 Displayed values Resistivity or uS cm Milli Q Water resistivity or conductivity ppb Milli Q Water Total Oxidizable VN Carbon ELA 5 Alert and Alarm Symbols Temperature C Milli Q Water temperature Alert Symbol Alarm Symbol Volume
35. THER WARRANTY EXPRESSED OR IMPLIED THERE IS NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE The warranty provided herein and the data specitications and descriptions of Millipore products appearing in Millipore s published catalogues and product Literature may not be altered except by express written agreement signed by an officer of Millipore Representations oral or written which are inconsistent with this warranty or such publications are not authorised and it given should not be relied upon In the event of a breach of the foregoing warranty Millipore s sole obligation shall be to repair or replace at its option the applicable product or part thereof provided the customer notifies Millipore promptly of any such breach If after exercising reasonable efforts Millipore is unable to repair or replace the product part then Millipore shall refund to the customer all monies paid for such applicable product or part MILLIPORE SHALL NOT BE LIABLE FOR CONSEQUENTIAL INCIDENTAL SPECIAL OR ANY OTHER INDIRECT DAMAGES RESULTING FROM ECONOMIC LOSS OR PROPERTY DAMAGE SUSTAINED BY ANY CUSTOMER FROM THE USE OF ITS PRODUCTS COPYRIGHT 2006 MILLIPORE CORPORATION PRINTED IN FRANCE ALL RIGHTS RESERVED THIS BOOK OR PARTS THEREOF MAY NOT BE REPRODUCED IN ANY FORM WITHOUT THE WRITTEN PERMISSION OF THE PUBLISHERS REV 0 11 06 TRADEMARKS Millipore A10 Elix Q Gard Milli Q Millipak and Milli RO are registered tradema
36. about how to cancel an Alarm message fo exit without cancelling the Alarm message 6 3 3 ALARM SYMBOL SHOWN ON THE Q POD DISPENSER The Q POD Dispenser has a flashing symbol indicating an Alarm The symbol appears near the lower left hand corner For your reference it is circled in the Q POD Dispenser display shown to the right m gt lt Za 25 e 11 ppb TOC Jd l Lu 5 PL 79 Alert and Alarm messages 6 3 4 ALARM MESSAGE SHOWN UNDER SYSTEM ALARMS When an Alarm message is shown then it is listed under the System Alarms LCD access the MUCH T gt Max System Alarms CD see Section 4 8 View Operation for more information 6 3 5 WHAT TO DO WHEN AN ALARM MESSAGE IS SHOWN A list of all Alarm messages is shown in Section 6 5 This list contains information about how to understand the cause of the Alarm message It is not recommended to use to the Milli Q System when an Alarm VAN ATTENTION message is shown See Section 6 5 or contact Millipore when an Alarm message is shown 80 Alert and Alarm messages 6 3 6 CANCELLING AN ALARM STOP MESSAGE The display of an Alarm Stop message i e Q GARD PACK OUT can only be cancelled by fixing the cause of the Alarm It is not possible to cancel the display of an Alarm Stop message with the Keypad for 1 hour For example the display of the Alarm Stop message Q GARD PACK OUT can
37. be seen if the water temperature was 25 C Select Setup Press Select Temp Comp Change ID and Pass Mode Press Date and Time 185 nm Activation Hetwork Settings TEMP MODE Select the Temp Comp TEMP COMP MODE Mode you want see pes iE Pow us Wem elow MANAGER Change ID and Pass MG Recirc Date and Time POG Flaw Stop Set Points Units Flow Calibration 185 nm Activation User Parameters Network Settings History NTC Non Temperature Compensation means that the temperature compensation is off The displayed resistivity or conductivity is not temperature compensated The temperature of the water is shown at the same time as the non temperature compensated resistivity or conductivity value is the normal setting This setting displays resistivity or conductivity values that are temperature compensated to 25 C The values are normalised The Milli Q System Firmware eliminates small fluctuations of temperature compensated resistivity or conductivity due to the fact that these two parameters are not measured at the same time TC2 is a setting that gives actual temperature compensated resistivity or conductivity values In some operating conditions the feed water can be warmer or cooler than the water temperature inside the Milli Q System This can cause small fluctuations of the resistivity and conductivity values Resistivity values could fluctuate betwe
38. bottom of the Q Gard Pack are pushed in Close the left door of the Milli Q System Cabinet Feb S006 17 11 I Ready 6O Maintenance 5 2 6 RINSING THE NEW Q GARD PACK The Q Gard Pack needs to be rinsed out after it is installed See Section 5 3 4 for more information 5 27 A10 TOC MONITOR CLEANING AFTER Q GARD PACK INSTALLATION The A10 TOC Monitor should be cleaned when a new Q Gard Pack is installed Go to Section 5 7 and follow the instructions about cleaning ATO TOC Monitor If a new Quantum Cartridge is also being installed then perform the ATO Cleaning after both the Q Gard Pack and the Quantum Cartridge are installed Since the Quantum Cartridge is replaced whenever a Q Gard Pack is replaced see Section 5 3 Pak Locking Handle being lifted up Q Gard Pack being pulled out a C Maintenance Pak Locking Handle lifted up Q Gard Pack being pushed in at the top Pak Locking Handle being pushed down while holding the bottom of the Q Gard Pack 62 Maintenance Section 5 3 How TO REPLACE THE QUANTUM CARTRIDGE 5 3 1 WHEN TO REPLACE THE QUANTUM CARTRIDGE The Quantum Cartridge should be replaced when one of the following Alert or Alarm messages is displayed See Sections 6 2 and 6 3 for more information about how Alert and Alarm messages are displayed Alarm message MILLI Q RES lt SP REPLACE Q GARD AND QUANTUM Alert message REPLACE QUANTUM CARTRIDGE 5 3 2 DEPRE
39. cal QUANTUM TEX CARTRIDGE The Quantum TEX Cartridge contains ion exchange resin and synthetic carbon These purification media are used when the Milli Q Water needs to have both trace levels of ions and trace levels of organic molecules A10 TOC MONITOR The A1O TOC Monitor measures the Total Oxidizable Carbon TOC of the Milli Q Water The TOC Monitor uses a small lamp during its TOC Analysis Mode This is called the A10 Lamp The A1O Lamp is a consumable PRODUCT INFORMATION POD PAK The POD Pak 15 a water purification device that is attached to Q POD Dispenser outlet It is the final purification device used before Milli Q Water is dispensed The POD Pak provides additional quality and insurance that trace contaminants related to specific applications are removed just before ultrapure water is delivered The POD Pak is a consumable The LCD messages sometimes refer to POD Pak 1 POD Pak 2 3 POD Pak 1 means the POD Pak on 1 Q POD Dispenser POD Pak 2 refers to the POD Pak installed on a second Q POD Dispenser MILLIPAK EXPRESS 40 FILTER The Millipak Express 40 Filter is a type of POD Pak The Millipak Express 40 Filter is a membrane based filter that removes all particles and bacteria with a size greater than O 22 ym by a sieving mechanism All contaminants larger than the filter pore size are retained on its surface This blocks and retains any bacteria in the water passing through it BIOPA
40. d Install UV 185 Lamp Install Quantum Using the Milli Q System Instant Quality Lae Millipak System Operation 8 BioPak Install POD Pak 11 Install POD Pak 2 ee System Alarms Install POD Pak 3 Other POD Pak B System Measures da Other POD Pak C Q Gard A10 Cleaning No Filter UV 185 rTmwev MN Water Euality Quantum Maintenance Res Suitability Test A10 Lamp SanitiseClean Temp Suitability Test POD Pak 1 Suitability Tests TOC Suitability Test Langu E Chinese English French German ltalian Japanese Portuguese Spanish a Engineer Print Menu View Operation Consumables Status Call Millipore Service Tracking Information Tech Service Other Installation Repair Service Contract Contract Expires Next Service Milli Q Feed Cond Milli Q Inter Res Milli Q Product Res Milli Q Product TOC amp PASSWORD abcdeFqhijk lanop Next Calibration qrstuvuxy 2812345 MANAGER MENU Next Qualification a Change ID and Fass em Date and Time Other POD Pak A Flow Schematic Set Points 4 Other POD Pak B Version Units Other POD Pak C Mo cm uS cm System Information Setup User Parameters 3 a Milli Q Product 1 5 L Gallon Tank Volume No Alarm Alarm Alert Buzzer d imer Activation MQ Rec
41. d of the clear tubing onto the end of the barbed fitting Place the other end of the clear tubing into a sink 3 9 2 PURGING AIR FROM THE MiLLI Q SYSTEM l At this time you should have installed the Q Gard Pack the Quantum Cartridge the barbed fitting and the clear tubing The Milli Q System should be powered The Main Display and the Q POD Dispenser should be in READY Mode See Section 4 3 to see how to go from STANDBY Mode to READY Mode Verify that you have several Litres of feedwater i e full Reservoir Push the plunger down on the Q POD Dispenser See Section 4 4 1 In a few minutes water should dispense trom the Q POD Dispenser a NU Dispense water for about 1O minutes This flushes out any trapped air in the Milli Q System This also rinses off the purification media located in the Q Gard Pack and the Quantum Cartridge 6 Push the Q POD Dispenser Plunger again to stop dispensing water See Section 4 4 1 3 9 3 HYDRATING THE MiLLI Q SYSTEM l At this time the POD Pak should not be installed The barbed fitting and the clear tubing should still be attached to the end of the Q POD Dispenser 2 Leave the Milli Q System in READY Mode overnight or for several hours gt 6 hours Do not leave the Milli Q System in STANDBY Mode This allows the purification media in the Q Gard Pack and Quantum Cartridge to hydrate Atterwards dispense water for about minutes 4 Leave the Milli Q System in READY Mode when finis
42. e request Most of the Alert messages are related to the changing of a consumable A list of Alert messages can be found in Section 6 4 of this User Manual MINOR ALERT MESSAGE A minor Alert message corresponds to an early maintenance request Minor Alert messages usually indicate that a maintenance action is needed within a number of days An example of a Minor Alert message would be REPLACE A10 LAMP IN 14 DAYS REPLACE A10 LAMP IN 13 DAYS and so forth If you cancel this Alert message then it is not shown again the Yellow LED turns off and the Q POD Dispenser yellow flashing symbol stops flashing See Section 6 2 for information about how Alert messages are shown See Section 6 2 6 for specific information about cancelling Alert messages A cancelled Minor Alert message appears again when the maintenance action is overdue For example the Alert message SERVICE VISIT OVERDUE 1 DAY automatically appears if this maintenance action is not done MAJOR ALERT MESSAGE A major Alert message corresponds to an immediate maintenance request See Section 6 2 for information about how Alert messages are shown 6 1 2 WHAT IS AN ALARM MESSAGE An Alarm message is a way of informing you that immediate attention is needed for the Milli Q System A list of Alarm messages can be found in Section 6 5 of this User Manual The Milli Q System can respond in two different ways depending upon the type of Alarm message that is shown These are described below
43. elect Information Press FLOW SCHEMATIC 1 The various versions for the Milli Q System are shown here The Catalogue Number Serial Number and other information are shown here READY MEHO Water Guality Print Menu View Operation Consumables Status Call Millipore Service Tracking IHF ORTRTIOH Wersion Syster InFormation FL lJ SCHEMATIC 1 Step 1 Pre treated Water within specifications enters the 0 through a Solenoid Valve and goes through a G Gard purification pack adapted to the Feed water quality The System second line on the LCD is something you should reference when you contact Millipore The Serial Number is something you should reference when you contact Millipore Select the section you would like to see information about The Flow Schematic information is a display of the major components of the Milli Q System 57 Maintenance CHAPTER 5 MAINTENANCE Section 5 1 MAINTENANCE SCHEDULE See Chapter 7 for Consumables ordering information Q Gard Pack Replacement When prompted to by an See Section 5 2 LCD message Quantum Cartridge Replacement When prompted to by an See Section 5 3 LCD message POD Pak Replacement When prompted to by an See Section 5 4 LCD message or as necessary UV 185 nm Lamp Replacement When prompted to by an See Section 5 5 LCD message A10 TOC Monitor A10 Lamp Replacement prompted to by an See Section
44. em Alarm Stop Alarm Stop Alarm Stop Alarm Stop Alert and Alarm messages What it means What to do The Q Gard Pack is not installed correctly or it has been removed The Milli Q System stops operating Verity that the Q Gard Pack is installed correctly See Section 52 The Quantum Cartridge is not installed correctly or it has been removed The Milli Q System stops operating Verity that the Quantum Cartridge is installed correctly See Section 5 3 The Milli Q System has detected an empty tank Refill the tank Verity that the tank level sensor is plugged into the Milli Q System Cabinet A Water Sensor an accessory connected to the Milli Q System has detected water The Milli Q System stops operating Clean up the spilled water Make sure the source of the leak is fixed Go to STANDBY Mode and then go to READY Mode 88 Ordering Information CHAPTER7 ORDERING INFORMATION Section 7 1 CATALOGUE NUMBERS FOR CONSUMABLES Q Gard T1 Pack QGARDTIX 1 box used for RO Milli RX Milli RO distilled feedwaters Q Gard T2 Pack QGARDT2X1 1 box used for DI Service DI feedwaters Q Gard T3 Pack QGARDT3X box used for DI Service DI feedwaters with a Fouling Index 5 Quantum TEX Cartridge QTUMOTEX 1 Millipak Express 40 Filter not included used for applications needing trace levels of ions and trace levels of organic species Quantum TIX Cartridge QTUMOTIX 1 Milli
45. en 18 0 and 18 4 25 C while the actual resistivity value is 18 2 MQ cm 25 C The TC2 setting should be used in applications that require the detection of trace ionic levels or when performing the verification of the Milli Q System resistivity meter operation with an independent calibrated resistivity meter 35 3 18 3 MQ RECIRC MODE INSTALLATION The MQ Recirc Mode parameter is a setting for how many minutes per hour of READY Mode the Milli Q System recirculates water internally This is done to insure optimal water quality MANAGER MEHU Change ID and Fass Date and Time Select Setup Press User Parameters History RECIRC MODE Automatic Recirculation 5 min h Press and to adjust Press w to validate Press to exit Change the Automatic Recirculation Time for example change it to minutes Flow Calibration 185 nm Activation Hetwork Settings Select Recirc Mode Press Flow Calibration b 185 nm Activation Hetwork Settings MODE Automatic Recirculation minh Press and to adjust Press w to validate Press to exit MEHU Change ID and Fass Date and Time 36 INSTALLATION 3 18 4 POD FLOW STOP If you press the Q POD Dispenser Plunger all the way down and release then the Q POD Dispenser is locked while dispensing at high flow It continues to dispense until it auto
46. ense water for at least 9 minutes A new TOC Analysis is done during this time If the new TOC value is satisfactory then proceed to use the Milli Q Water Contact Millipore if the A10 ERROR returns after 1 hour A10 ERROR 8 Not Alarm Stop The TOC sample oxidation was not completed in the allotted time It the message continues then contact Millipore A10 ERROR 9 Not Alarm Stop The is not detecting a TOC value This can be caused by The Solenoid Valve is not closing and could have a particle stuck in it or The A1O Lamp is not turning on Perform an ATO Cleaning Mode This might dislodge a stuck particle or replace the ATO Lamp CHECK A10 COM Not Alarm Stop 1 The communication between the ATO TOC Monitor and the Milli Q System PC Board is interrupted The TOC value is no longer reported 2 Contact Millipore When this is fixed dispense water for at least 9 minutes A new TOC Analysis is done during this time It the new TOC value is satisfactory then proceed to use the Milli Q Water FLOW AUTO STOP Alarm Stop There are two different reasons for this Alarm These are listed below l The Q POD Dispenser is not available for dispensing See Section 4 6 Or The Milli Q System has automatically stopped dispensing water The POD FLOW STOP timer has reached O minutes Push the Q POD Dispenser Plunger all the way down and release This resets the dispenser timer and makes the Q POD Dispenser available f
47. eps above until the LOGIN USER is entered Select the tick on the LCD using the Keypad Select Manager Menu Press 2 LOGIN amp PASSWORD ABCDEFGHI 1 BTS9 _ Press w to exit Logini USER Password HBCDEFGHI JELMWOP GRSTUUWARAYZB1 23495 BTea _e e Press w to exit LOGIN amp PASSWORD abcdeFahijklmnop qrztuvuuxuyzHlz2305 8 vi If you need to change to the letter case or if you make a mistake use the upper lower case button or the backspace button These are shown here Select the tick on the LCD using the Keypad Now enter in the Password The Password is PASS MANAGER Date and Time User Parameters History The default LOGIN is USER The default PASSWORD is PASS LOGIN amp PASSWORD Press w to exit Logini USER Password HBCDEFGHI GRETUUIXEYZBlIZ2345 BrTa3 Press to exit You have entered the MANAGER MENU Use Change ID and Pass if you want to change the LOGIN and PASSWORD from the default values 28 INSTALLATION Section 3 14 SELECTING THE LANGUAGE Select Menu Press STANDBY MENU Select Language Press Sanitise Clean Ready Suitability Tests Hz Feb 266E 22 18 Maintenance Manager Menu LANGUAGE Select the language STHHDE MEHL you want Maintenance Sanitise Clean Suitability Tests Press Manager Menu 29 Section
48. es Alarm stops or 1 What it means does not stop Milli Q System 2 What to do If you cancel any Alarm related to temperature resistivity or conductivity measurements i e MILLI Q FEED C gt MAX using the Keypad see Section 6 3 6 go to STANDBY Mode and then back to READY Mode These types of Alarm messages indicate a parameter is measured out of range It is important to realise the displayed water quality values may be in error It is your decision to use the Milli Q Water in this case MILLI Q INTER T The Intermediate temperature is out of measurement range Contact Millipore MILLI Q INTERM R gt The Intermediate resistivity is out of measurement range Contact Millipore MILLI Q RES SP Not Alarm Stop The Milli Q Water resistivity is lt set point podeis d Replace the Quantum Cartridge and the Q Gard Pack AND QUANTUM MILLI Q RES MAX Not Alarm Stop The Milli Q Water resistivity is out of measurement range Contact Millipore MILLI Q T MIN Not Alarm Stop The Milli Q Water temperature is out of measurement range Contact Millipore MILLI Q T gt MAX Not Alarm Stop The Milli Q Water temperature is out of measurement range Contact Millipore MILLI Q TOC gt SP Not Alarm Stop 1 The TOC is gt set point Contact Millipore 87 LCD Messages Q GARD PACK OUT QUANTUM CARTRIDGE OUT TANK EMPTY WATER DETECTED Alarm stops or does not stop Milli Q Syst
49. g that is periodically changed out for a new one during the maintenance of the Milli Q System There are different types of Q Gard Packs The use of each Q Gard Pack is dependent upon the type of feedwater T1 PACK The Q Gard T1 Pack is used when the feedwater comes from RO distillation or Electrodeionisation EDI An example of RO or EDI feedwater is the water coming from either a Millipore RiOs System or Elix Water Purification System This type of feedwater typically has some ions but contains little organic particulate and colloidal contamination Q GARD T2 PACK The Q Gard T2 Pack is used whenever the feedwater comes from a source other than mentioned above The same teedwater would have a Fouling Index lt 5 Q GanD PACK The Q Gard T3 Pack is used instead of a Q Gard T2 Pack whenever the teedwater has a Fouling Index gt 5 UV 185 NM LAMP The dual wavelength UV 185 nm Lamp emits light at 185 nm for TOC reduction and at 254 nm Germicidal action The UV 185 nm Lamp is used to kill bacteria and to reduce the levels of organic molecules in the water The UV 185 nm Lamp is a consumable QUANTUM CARTRIDGE The Quantum Cartridge is used to remove trace levels of ions and organic molecules The Quantum Cartridge is a consumable QUANTUM TIX CARTRIDGE The Quantum TIX Cartridge contains only ion exchange resin This tyoe of Quantum Cartridge is used when maintaining absolutely trace levels of ions is criti
50. ged into either PS 2 connection on ATTENTION the Q POD Dispenser Base INSTALLATION RC Link tubing being attached to one port on Q POD Base Q POD Base without RC Link attached PS 2 Cable from RC Link attached to Termination Plug attached to Q POD Base Q POD Base INSTALLATION 3 3 2 CONNECTING THE RC LINK TO THE MiLLI Q SYSTEM CABINET RC LINK TUBING CONNECTIONS TO THE MiLLI Q SYSTEM CABINET l locate Port 3 and Port 4 on the Milli Q System Cabinet 2 Plug one length of tubing from the RC Link into Port 4 When the tubing is pushed in pull on it to make sure it is securely fastened The Q POD Dispenser design allows for either length of RC Link VAN ATTENTION tubing to be connected to Port 4 on the Milli Q System Cabinet 3 Plug the other length of tubing into Port This Port uses a nut to secure the tubing to a plastic stem Unscrew the nut from Port 3 Push the end of the tubing through the nut Push this end of the tubing onto the plastic stem Screw the nut Make sure the RC Link tubing lengths are connected to Port 3 and to AN ATTENTION Port 4 Do not connect the RC Link tubing to any other ports on the Milli Q System Cabinet RC LINK CABLE CONNECTION TO THE MiLLI Q SYSTEM CABINET l Locate the PS 2 connection on Milli Q System Cabinet It is located below where the Power Cord plugs in 2 Plug the RC Link PS 2 cable into the Milli Q System Cabinet Make sure all PS 2 connections cable and termina
51. gress Remaining time 5 min Press to cancel When the A10 CLEANING Mode has finished the Milli Q System automatically goes into READY Mode AT Feb 2 19 Menu Maintenance Section 5 8 How TO CLEAN THE INLET STRAINER The purpose of the Inlet Strainer is to prevent a large particle from entering the Inlet Solenoid Valve of the Milli Q System If the Inlet Strainer becomes clogged then feedwater does not flow freely to the Milli Q System Note that the Inlet Strainer is used only when the Milli Q System is fed by a loop 5 8 1 WHEN TO CLEAN THE INLET STRAINER The Inlet Strainer should be cleaned when the following Alert message is displayed See Section 6 2 for more information about how Alert messages are displayed The Inlet Strainer should also be cleaned whenever you suspect it is clogged Alert message EXAMINE INLET STRAINER 5 8 2 CLEANING THE INLET STRAINER 1 Make sure the Milli Q System is in READY Mode 2 locate the feedwater supply valve Turn off the valve 3 Press the Q POD Plunger Dispense water for a few seconds This depressurises the feedwater tubing Press the Q POD Plunger again Place the Milli Q System into STANDBY Mode Locate the Inlet Strainer A 5 6 Unscrew the Inlet Strainer from the feedwater supply Detach the tubing on the other end of the Inlet Strainer 7 Flush tap water backward through the Inlet Strainer Any trapped debris is flushed out 8 Apply 3 to 4 tu
52. he instructions are included with the replacement Lamp 5 6 2 WHEN TO REPLACE THE A10 LAMP The A10 Lamp should be replaced when the following Alert message is displayed See Section 6 2 for more information about how Alert messages are displayed e Alert message REPLACE A10 LAMP Maintenance Section 5 7 CLEANING THE A10 TOC MONITOR The A10 TOC Monitor may need to be cleaned sometimes This cleaning is initiated with the Milli Q System Keypad and is simple to perform The Milli Q System does not display any type of message indicating that a cleaning is needed The A10 TOC Monitor cleaning takes 60 minutes to complete PURPOSE OF CLEANING THE A10 TOC MONITOR The A10 TOC Monitor cleaning is recommended when Anew Q Gard Pack or Quantum Cartridge is installed or The TOC values are fluctuating or The TOC values are higher than normally seen PERFORMING A CLEANING OF THE A10 TOC MONITOR Follow these steps below to perform an ATO TOC Monitor cleaning Select Menu Press STRHDEY MEHU Select Feb 2006 78 15 Maintenance Sanitise Clean Ready 2 Suitability Tests Press Language Manager Menu SRHHITISE CLEAH Alf CLERHIHIG See Section 3 T in the User Manual Far more inFarmatian Press w to start HiB Cleaning or to exit Ala A16 cleaning procedure in progress Remaining time BB min Press to cancel Alf A16 cleaning procedure in pro
53. hed Q POD Dispenser with barbed fitting and clear tubing Water is about to be dispensed 24 INSTALLATION Section 3 10 A10 TOC MONITOR CLEANING The TOC Monitor should be cleaned when the Milli Q System is installed Go to Section 5 7 and follow the instructions about cleaning the ATO TOC Monitor Section 3 11 INSTALLATION OF THE POD PAK 3 11 1 INSTALLING AND RINSING THE MILLIPAK EXPRESS 40 FILTER There are two things that need to be done when installing a Millipak Express 40 Filter First the Millipak Express 40 Filter needs to be installed on the Q POD Dispenser Secondly you need to register a Millipak Express 4O Filter installation See Section 3 12 for information on how to register POD Pak Millipak Express 40 Filter or BioPak installation 1 Remove the clear tubing and the barbed fitting trom the Q POD Dispenser 2 There is an O ring inside the Q POD Dispenser Make sure the O ring remains in place and does not come Out Remove the new Millipak Express 4O Filter trom its packaging Do not use any white tape on the threads of the Millipak Express 40 A ATTENTION Filter An O ring is located inside the Q POD Dispenser 4 Screw the Millipak Express 40 Filter onto the Q POD Dispenser Do not overtighten it Place the Milli Q System into READY Mode Dispense water Slightly open the vent on the top of the Millipak Express 40 Filter to remove air Close the vent afterwards Dispense water fo
54. hould be replaced in XX Days is 2 Contact Millipore about ordering a replacement Quantum Cartridge REPLACE UV 185 NM Major 1 The Milli Q System has determined that the UV 185 nm Lamp LAMP should be replaced 2 See Section 5 5 REPLACE UV 185 NM hot 1 The Milli Q System is prompting you that the UV 185 nm Lamp LAMP IN XX DAYS should be replaced in XX Days 2 Contact Millipore about ordering a replacement UV 185 nm Lamp SERVICE VISIT Major l The Milli Q System has determined that a Service Visit is overdue a ai 2 Contact Millipore 83 Alert and Alarm messages Section 6 5 SUMMARY OF ALARM MESSAGES AND WHAT TO DO What it means What to do Alarm stops or LCD Messages does not stop Milli Q System A10 ERROR O Not Alarm Stop PCB E Prom defective Unplug the power cord then plug it in to power on the Milli Q System Dispense water for several minutes f the message continues then contact Millipore If you cancel any A10 ERROR i e A10 ERROR 3 using the Keypad see Section 6 3 6 go to STANDBY Mode and then back to READY Mode Dispense water for at least 9 minutes A new TOC Analysis can not be done during this time If the new TOC value is satisfactory then proceed to use the Milli Q Water Contact Millipore if the A10 ERROR returns after 1 hour A10 ERROR 1 Not Alarm Stop PCB A D converter defective Unplug the power cord then plug it in to power on the Milli Q System Dispense
55. id 4 HOW TO SEE AND CANCEL ALERT MESSAGES sssssssssse eI Ie e e se e en Pis HOWTO SEE AND CANCEL ALARM MESSAGES 9 SUMMARY OF AIERT MESSAGES AND WHAT TO D Catena etes etude dante oa tiet od ete dece diete oes 82 SUMMARY OF ALARM MESSAGES AND WHAT TO DO e e ee e ee e e ene 84 ORDERING INFORMATION cccsscscsccscsccscscsscscssescsccscscsscscsscscsccscees 89 CATALOGUE NUMBERS FOR CONSUMABLES 0 0c0ccecec eee c cece eot et enr e e e ti e ese e enia 89 our echas e 90 CATALOGUE NUMBERS FOR ADVANTAGE ATO SYSTEM cccccccccccccecccccsceesseceeeseeereees 9O INTRODUCTION CHAPTER 1 INTRODUCTION Section 1 1 PURPOSE OF THIS USER MANUAL This User Manual is intended for use with a Milli Q amp Advantage A10 Water Purification System This User Manual is a guide for use during the installation normal operation and maintenance of a Milli Q Advantage Water Purification System It is highly recommended to completely read this manual and to fully comprehend its contents before attempting installation normal operation or maintenance of the Water Purification System If this User Manual is not the correct one for your Water Purification System then please contact Millipore The term Milli Q Advantage A10 Water Purification System is replaced by the term Milli Q System for the remainder of this User Manual unless o
56. in the User Manual Far mare information Press we Feb 2666 13 24 Standby REPLACE A186 LAMP IH 15 v to see more of the Alert message text See Section 6 2 6 for information about how to cancel the display of an Alert message sure to replace it on time For optimal water quality monitoring See Section 27 6 in the User Manual For more information Press v to cancel the text display oF this alert or press to exit 4 to exit without cancelling the display of the Alert message Z9 Alert and Alarm messages 6 2 3 ALERT SYMBOL SHOWN ON THE Q POD DISPENSER The Q POD Dispenser has a flashing yellow symbol indicating an Alert The symbol appears in the lower left hand corner For your reference symbol is circled in the Q POD Dispenser display shown to the right 6 2 4 ALERT MESSAGE SHOWN UNDER SYSTEM ALERTS When an Alert message is shown then it is listed under the System Alerts LCD To access the System Alerts Pop AE ae LCD see Section 4 8 View Operation for more information 6 2 5 WHAT TO DO WHEN AN ALERT MESSAGE IS SHOWN A list of all Alert messages is shown in Section 6 4 This list contains information about how to resolve the Alert message You can also access some information about an Alert using the Main Display You may continue to use the Milli Q System if an Alert message is shown The Milli Q System continues to f
57. irc Mode Lad Timer POD Flow Stop _ Temp Comp Mode LIE T TE 2 NIC Enter the Manager Menu Flow Calibration No UV 185 nm 4 Choose the letter by Network Settings auus moving the cursor Sup E win BE etault Gateway aAbedeFoghijk lmnop DHCP gr tuuvuxyzal 3ds 89 Enter the letter by Press y to exit pressing on History Summary o n Print Milli Q History Sim login USER m Valid login and Password PASS password by pressing on 44 Using the Milli Q System Section 4 3 STANDBY MODE AND READY MODE 4 3 1 WHATIS STANDBY MODE STANDBY Mode is selected before attempting maintenance on the Milli Q System 03 Feb 2006 22 32 i Menu It is not possible to dispense water in STANDBY Mode In STANDBY Mode pressing the Q POD Dispenser Plunger down allows the Milli Q System to depressurise 4 3 2 WHAT IS READY MODE In READY Mode water can be dispensed from the Q POD Dispenser The Milli Q System should be left in READY Mode most of the time cre The Milli Q System should be lett in READY Mode Standby during the evenings weekends and other times of non The Main Display and the Q POD Dispenser Display in READY Mode are shown to the right 4 3 3 HOWTO GO FROM STANDBY MODE TO READY MODE Select Ready Press Feb 2006 22 44 Feb 2006 22 32 Menu Standby 4 3 4 HOWTO GO FROM READY
58. matically stops The time it takes to automatically stop is called the POD Flow Stop time This feature is primarily used to prevent undesired dispensing Note that this is different than using the Volumetric Dispensing function Select Setup Press Select POD Flow Change ID and Pass Stop Press Date and Time Recirc Mode Temp Comp Mode Flow Calibration User Parameters Ll 185 nm Activation History Hetwork Settings FLOW STOP FLOW STOP Select Timer This parameter is used to Activation Press stop the Flaw oF water Adjust Timer From the Q POD after a specific time at Full Flaw This prevents undesired dispensing 3 Select No if you do not If you Select Yes then want the Milli Q System press Maximum Flow Time 46 n minutes ser nme Press and to adjust Ha automatically stop Press w to validate Press dispensing water to exit Select Yes if you want to set the time to automatically stop dispensing water After adjusting the time POD FLOW STOP Press 3 times on MANAGER press Change ID and Pass Adjust Timer Date and Time Set Points Units NOTE Atter adjusting the time Timer Activation Maximum Flow Time press If the timer is already set ee Press and to adjust to Yes then input the Press y to validate Press timer as shown here c 37 INSTALLATION 3 18 5 BUZZER The Buzzer sou
59. n e e en en en 9 AS SEIN DI PENSER CONNECTING THE Q POD DISPENSER TO THE SYSTEM CABINET 12 FEEDWATER CONNECTION TO THE SYSTEM esses 16 eCuedisuedeibM o 17 PATE oY TEM Iievucires 18 Qe CA INGA Tx 20 eu ME Ies ATA TOON E 22 TEE c C 24 dea op esedelilcm A v 20 IM upueseduisibigE E 25 FIOVY TO REGISTER AF OD PAK BEING INSIAUED 2 HOW TO ENTER THE MANAGER MENU 0 0 2 cece cece eee nee ence t t n n II I I I Ier rne 28 See c 29 SING ie DAE RE ae AE EAE EAN EAE E EE EEEE EEA 30 CALIBRATING THE VVATER FLOWRATE 3 CHANGING THE SET POINTS Pone San gece seins EAE EE ANANS Desk ous pasa ids 32 TINE ee gt c 34 REGISTERING UV ANDATO LAMPS UFE TIME 4 USING THE MiLLI Q SYSTEM sccscsccscsscscsccccscscsccscscsscscesescscesescecs 43 MAFO TEM CABINET REYPA D AND LGD ouest piae AT ecard se ce nee ss aac eee rs a ne te ees ase eee 44 STANDBY MODE AND READY MODE 45 ae Aao a E O EE S E E EE A 46 VIEWING ANID PRINTING VV ATER
60. nds when there is an Alarm or Alert message It is possible to change which type of message turns the Buzzer For example it is possible to turn on the Buzzer only with an Alarm message It is also possible to never turn on the Buzzer with any message MANAGER Select Setup Press Select Buzzer Press Change ID and Fass Date and Time b User Parameters 185 nm Activation History Hetwork Settings Select the type of message that should ius v turn on the Buzzer For example Select Alarm it you want the Buzzer to turn on only with an Alarm message MANAGER MEHU Change ID and Pass Date and Time Set Points Units Flow Calibration 185 nm Activation User Parameters Hetwork Settings History 38 INSTALLATION 3 18 6 ID AND PASSWORD The LOGIN and PASSWORD can be changed The default Login is USER The default Password is PASS The LOGIN and PASSWORD have a maximum length of 4 alphanumeric characters Select Change ID and Suppose the login is to be Pass Press john and the Password is to be 1234 Date and Time abecderFohijk 12 345 9 User Parameters History Select the letter using the Keypad abcdeFahi qrstuvuxuyzHlz2305 qrztuuuxugzHlz2305 8 vi Bra3 e vi Press w to exit Press w to exit Repeat the previous CHANGE PASS amp ID CHANGE PASS amp
61. ng water Task Completion 23 5 Measure the amount of water in ml that was dispensed Suppose 870 ml were collected Input this using the Keypad Press 3 times on 4 Select Setup Press 2 After placing a graduated cylinder under Q POD Dispenser Number 1 press Water dispenses automatically from Q POD Dispenser 1 Wait until the Task Completion is completed FLO CRLIBRRTIOH lJalume mL Use and keys to register the value oF the collected volumne Press r confirm and exit BY Feb Z006 23 56 Ready 185 nm Activation Hetwork Settings FLO CRLIBRRTIOH Press l an B PDD base to start water delivery HFter the water dispensing is complete measure the collected FLO The system is now delivering water Task Completion Select Flow Calibration Press 2 FLO CRLIBRRTIOH mL Use and keys to register the value oF the collected volume Presse to conFirm and exit 185 nm Activation Hetwork Settings INSTALLATION Section 3 17 CHANGING THE SET POINTS Inside the MANAGER MENU is a section called Set Points These are used to trigger the display of various Alerts or Alarms The Set Points are summarised below 3 17 1 EXAMPLE OF CHANGING A SET POINT MANAGER MEHU Change ID and Fass Date and Time MILLI G PRODLUCT TOC Milli G Product TOC Setpoint 50 ppb Press and t
62. o adjust Press w to validate Press to exit SET POINTS Milli G Feed Cond Milli Inter Rez Select Set Points Press either SET POINTS Milli i Inter Fes Milli G Product Res Other POD Pak A Other POD Pak B MILLI PRODUCT TOC Milli Q Product TOC Setpoint SB ppb Press and to adjust Press w to validate Press to exit MEHU Change ID and Pass Date and Time Suppose you want to change the Set Point for the Milli Q Product TOC When the Set Point is changed press Milli i Product Rez User Parameters History 3 17 2 SUMMARY OF SET POINTS MiLLI Q FEED COND PURPOSE This set point is related to the maximum feedwater conductivity value The feedwater to the Milli Q System can be measured and displayed using an accessory device LCD MESSAGES RELATED TO THIS SET POINT If this value is exceeded then the Alert MILLI Q FEED CONDUCTIVITY gt SP is displayed MiLLI Q INTER RES PURPOSE This set point is related to the Intermediate Resistivity Sensor measurement The Intermediate Resistivity Sensor is located between the Q Gard Pack and the UV 185 nm Lamp This set point is used to indicate that the resistivity of the post Q Gard Pack water is decreasing 32 INSTALLATION MESSAGES RELATED TO THIS SET POINT the post Q Gard Pack resistivity is measured below this set point then the Alert MILLI Q INTER R SP PLEASE ORDER
63. or STANDBY Mode An example Alarm is shown here This is an Alarm that is currently displayed on the Main Display unless you overrode the display for one hour Various measurements related to the Milli Q System are shown here READY MEHO Water Print Menu Consumables Status Call Millipore Service Tracking Using the Milli Q System MIEL System Alerts System Alarms System Measures When the timer for the UV 185 nm Lamp is reset then this Alert is no longer shown on the SYSTEM ALERTS CD When the cause of this Alarm is fixed then this Alarm is no longer listed on the SYSTEM ALARMS LCD To see the UV 185 nm Lamp measurement press v Select the section you would like to see All four sections are shown in this part of the User Manual SYSTEM ALERTS SYSTEM ALARMS UW 185 am Lanp 138 mA 54 Using the Milli Q System Section 4 9 ViEWING CONSUMABLES STATUS Consumables Status allows you to see information related to the various consumables READY Water Print Menu Liu Operation Call Millipore Service Tracking Information Hame T1 Cat BaRREDT15 1 Lot FEDH2T323 Inztallad amp Feb 2886 185 LARP Harme 185 nm Lamp Installed amp Feb Zins Replace In T days Installed 5 Feb PHBE Replace Int 355 days Hillipak Ca
64. or dispensing See Section 3 18 4 for intormation about changing this timer See Section 4 6 for more information 85 Alert and Alarm messages LCD Messages Alarm stops or What it means does not stop Milli Q System 2 What to do INCORRECT Q GARD Alarm Stop The Milli Q System does not recognise the type of Q Gard PACK Pack being installed Contact Millipore INCORRECT Alarm Stop The Milli Q System does not recognise the type of Quantum QUANTUM Cartridge being installed Contact Millipore If you cancel any Alarm related to temperature resistivity or conductivity measurements i e MILLI Q FEED C MIN using the Keypad see Section 6 3 6 go to STANDBY Mode and then back to READY Mode These types of Alarm messages indicate a parameter is measured out of range It is important to realise the displayed water quality values may be in error It is your decision to use the Milli Q Water in this case MILLI Q FEED C Not Alarm Stop The feedwater conductivity is out of measurement range MAX Contact Millipore MILLI Q FEED T Not Alarm Stop The feedwater temperature is out of measurement range MIN Contact Millipore MILLI Q FEED T gt Not Alarm Stop The feedwater temperature is out of measurement range MAX Contact Millipore MILLI Q INTER T Not Alarm Stop The Intermediate temperature is out of measurement range MIN Contact Millipore 86 Alert and Alarm messages LCD Messag
65. pak Express 40 Filter not included used for applications needing trace levels of ions UV 185 nm Lamp ZNQUVLPO 1 box gloves included 89 Ordering Information Section 7 2 CATALOGUE NUMBERS FOR ACCESSORIES Q POD Dispenser for Milli Q Water ZMQSPODO 1 279 or 3 Q POD Dispenser Wall Mounting Bracket for Q POD Dispenser Wall Mounting Bracket for Water System Cabinet WMBSMTOO2 Section 7 3 CATALOGUE NUMBERS FOR MiLLI Q ADVANTAGE A10 SYSTEM SYSTEM CATALOGUE NUMBER Milli Q Advantage System ZOOQOVOTO A Milli Q Advantage Water Purification System is designed to use universal voltage 100 230 V 10 90
66. r 5 minutes to flush out the Millipak Express 40 Filter Millipak Filter installed on a Q POD Dispenser 2 INSTALLATION 3 11 2 INSTALLATION AND RINSING OF THE BIOPAK ULTRAFILTER There are two things that need to be done when installing a BioPak Ultrafilter First the BioPak Ultrafilter needs to be installed on the Q POD Dispenser Secondly you need to register a BioPak Ultratilter installation See Section 3 12 for information on how to register a POD Pak Millipak Express 4O Filter or BioPak Ultrafilter installation 1 Remove the clear tubing and the barbed fitting trom the Q POD Dispenser 2 There should be an O ring inside the Q POD Dispenser Make sure the O ring remains in place and does not come out Do not use any white tape on the threads of the BioPak Ultrafilter VAN ATTENTION An O ring is located inside the Q POD Dispenser 3 Take the BioPak Ultratilter auto adhesive label and fill it out with a permanent pen Indicate the date of installation and the future replacement date 9O days later Peel off the label and attach it on the BioPak Ultrafilter 4 Screw the BioPak Ultrafilter onto the Q POD Dispenser Dispense water Slightly open the vent on the top side of the BioPak Ultrafilter to remove air Close the vent afterwards Dispense water for 10 minutes to flush out the BioPak Ultrafilter BioPak Ultrafilter installed on a Q POD Dispenser 26 Section 3 12 How TO REGISTER A POD PAK BEING INSTAL
67. r to a position on the Milli Q System Cabinet or inside where an electrical danger could exist Notice The information in this document is subject to change without notice and should not be construed as a commitment by Millipore Corporation Millipore Corporation assumes no responsibility for any errors that might appear in this document This manual is believed to be complete and accurate at the time of publication In no event shall Millipore Corporation be liable for incidental or consequential damages in connection with or arising from the use of this manual We manufacture and sell water purification systems designed to produce pure or ultrapure water with specific characteristics uS cm T TOC CFU ml Eu ml when it leaves the water purification system provided that the Milli Q System is fed with water quality within specifications and properly maintained as required by the supplier We do not warrant these systems for any specific applications lt is up to the end user to determine if the quality of the water produced by our systems matches his expectations fits with norms legal requirements and to bear responsibility resulting from the usage of the water Millipore s Standard Warranty Millipore Corporation Millipore warrants its products will meet their applicable published specifications when used in accordance with their applicable instructions for a period of one year from shipment of the products MILLIPORE MAKES NO O
68. rks of Millipore Corporation BioPak Quantum Milli RX RiOs and Q POD are trademarks of Millipore Corporation All other trademarks are trademarks of their respective manufacturers CHAPTER 1 SECTION 1 1 SECTION 1 2 CHAPTER 2 SECTION SECTION 2 2 SECTION 2 3 SECTION 2 4 CHAPTER 3 SECTION SECTION 3 2 SECTIONS SECTION 3 4 SECTION 9 39 SECTION 3 SECTION 3 7 SECTION 3 8 SECTION 3 9 SECTION 3 SECTION 3 NO SECTION 3 SECTION 3 SECTION 3 Un SECTION 3 Os SECTION 3 N SECTION 3 CO SECTION 3 JO SECTION 3 CHAPTER 4 SECTION 4 SECTION 4 2 SECTION 4 3 SECTION 4 4 SECTION 4 5 SECTION 4 6 SECTION 4 7 TABLE OF CONTENTS lp lsstejs peer een PURPOSE Or i P ABOUT MILLIPORE esses IR IH HI I HI II III IRI IR Ime e ne e e PRODUCT INFORMATION E 2 OVERVIEW OF THE MALU SYSTEM c 2 WATER SPECIFICATIONS 4 eig c 4 Il ese moeleue f lap pUuEqje e 9 INSTALLATION REQUIREMENTS RI m I emm I ee ee n e enn n e en
69. rns of new white tape to the threads of the teedwater pipe Apply the tape in a clockwise direction 9 Screw the Inlet Strainer back onto the feedwater pipe 10 Attach the tubing to the other end of the Inlet Strainer 11 Open the feedwater supply valve 12 Place the Milli Q System into READY Mode Dispense some water During this time check the setting of the feedwater pressure regulator It should be set to a value between O 1 bar and 0 3 bar 13 leave the Milli Q System in READY Mode 2 Maintenance 5 8 3 HOW TO TELL THE MiLLI Q SYSTEM THAT THE INLET STRAINER HAS BEEN CLEANED The Milli Q System needs to know that the Inlet Strainer has been cleaned This resets the Examine Inlet Strainer message BY Feb 2 2 23 Ready MAIN TEMAWCE Install GQ Gard CLERM The strainer cleaning date is registered Hext maintenance in 1292 days Select Menu Press 2 Select Clean Strainer Press 2 times on 2 Press 3 times on STAHDEY MEHU Sanitise Clean Suitability Tests Language Manager Menu STRERIHEF See Section 3 8 in the User Manual Far more inFarmatian Press w after cleaning or to exit Feb 2006 21 29 Ready Select Maintenance Press 2 Alert and Alarm messages CHAPTER 6 ALERT AND ALARM MESSAGES Section 6 1 WHAT ARE ALERT AND ALARM MESSAGES 6 1 1 WHAT IS AN ALERT MESSAGE An Alert message corresponds to a maintenanc
70. sage for 24 hours In this example the Major Alert message is Replace ATO Lamp SYSTEM ALERTS B3 Feb 2006 20 53 Es E Manu COMES 25 ppb TOC Hu REPLACE Ala LAMP xs The uzeFul lifetime oF the The display of 18 Lamp in the TOC the Major Alert is Analyser has cancelled for 24 Please replace it For hours It optimal TOL monitoring operation See Section appears again S 6 in the User Manual For after 24 hours mare information Press s unless the maintenance action is performed SYSTEM ALERTS 09 Feb 266E 21 25 Menu 25 ppb TOC SYSTEM ALERTS AS Feb 2886 20235 Alerts Menu 26 ppb TOC E EE 78 Alert and Alarm messages Section 6 3 HOWTO SEE AND CANCEL ALARM MESSAGES 6 3 1 ALARM MESSAGE SHOWN ON THE MAIN DISPLAY The LCD on the right shows READY Mode without an Alarm message Feb 200E 22 86 Menu The Alarm message is shown superimposed on the Main Display In this example the Alarm message MILLI Q T gt MAX is shown The red LED is lit steadily when an Alarm message is shown 6 3 2 HOW TO READ ABOUT AN ALARM MESSAGE See Section 6 5 in the Section 6 5 in this dd For more User Manual information Press to cancel the describes the display oF this alarm For meaning of each one hour press Alarm message exit See Section 6 3 6 for information
71. stall Quantum Press Install A16 Lamp Install Pak 1 b Install POD Pak 2 INSTALL G GRED Press 4 times Press Q FOD trigger to 11 RHE BT depressurize the system Follow the instructions Ready delivered with the G Gard Press e to exit 59 Maintenance 5 2 4 REMOVING THE USED Q GARD PACK Reler to the pictures after the next page when reading the instructions below l Make sure the Milli Q System is in STANDBY Mode See Section 4 3 4 for information about going trom READY Mode to STANDBY Mode 2 Make sure the Milli Q System is depressurised see information above Open the Milli Q System left door Lift up the Pack Locking Handle 4 Remove the used Q Gard Pack The LCD should indicate that the Q Gard Pack has been removed 5 2 5 INSTALLING THE NEW Q GARD PACK Remove the new Q Gard Pack from its shipping box STANDBY Remove the plastic covers on the 2 ports of the Q Gard Pack Look inside the ports to locate the black rubber O rings Make sure these are firmly in place Wet the O rings with water M See the photographs on the next page as an illustrative guide Push the top of the iiie ndi ss Been I Q Gard Pack into the ports the Milli Q Catalogue GGARDTAX1 System Push on the bottom of the Q Gard Lot M FEDH2T323 Pack Push the Pack Locking Handle down If it doesn t go down easily then make sure the top and the
72. t 4 Lot See label amp Feb 2886 Replace Int 182 days Press 2 times on 4 Select Consumables Status Press Hame Quantura Cat Lot FEDH2T325 Inztallad amp Feb 2886 The UV 185 nm Lamp status is shown The Lamp status is shown The POD Pak status on Q POD Dispenser is shown Liu Operation Call Millipore Service Tracking Information COMSUMABLES STATUS 185 nm Lamp Select the consumable that you would like to see information about The Q Gard Pack status and the Quantum Cartridge status are shown to the left 55 Using the Milli Q System Section 4 10 CALL MILLIPORE Call Millipore allows you to see contact information A Millipore Service Representative can put this information into the Milli Q System READY MEHO Water Guality Print Menu View Operation Consumables Status Select Call Millipore CALL MILLIPORE Select the type of Press contact you would like information about i e Other b Service Engineer Press Tech Service gt Service Tracking InFarmation READY MEHO Water Gualitu Print Menu View Operation Consumables Status Press 2 times on 4 SERUICE Jahn 5mithHillipere com Service Tracking Information Section 4 11 VIEWING SERVICE TRACKING Service Tracking allows you to see service information abo
73. t use any white tape on the threads of the Barbed Fitting An A _ O ring is located inside the Q POD Dispenser Push one end of the clear tubing onto the end of the barbed fitting Place the other end of the clear tubing in a sink 4 Place the Milli Q System into READY Mode Dispense water for about 1O minutes to the sink This flushes out any trapped air in the Milli Q System This also rinses off the purification media located in the Q Gard Pack and in the Quantum Cartridge Perform an ATO Cleaning at this time see Section 5 3 7 Leave the Milli Q System in READY Mode overnight or for several hours gt 6 hours Do not leave the Milli Q System in STANDBY Mode 8 Dispense water for about 10 minutes after the Milli Q System has been left overnight or at least for several hours gt 6 hours 9 leave the Milli Q System in READY Mode when finished 5 37 A10 TOC MONITOR CLEANING AFTER QUANTUM CARTRIDGE INSTALLATION The TOC Monitor should be cleaned when a new Quantum Cartridge is installed Go to Section 5 7 and follow the instructions about cleaning ATO TOC Monitor If a new Q Gard Pack is also being installed then perform the ATO Cleaning after both the Q Gard Pack and the Quantum Cartridge are installed Q POD Dispenser with barbed fitting and clear tubing Water is about to be dispensed 6 7 Maintenance Section 5 4 How TO REPLACE A POD PAK 5 4 1 WHEN TO REPLACE A POD PAK REPLACEMENT BASED O
74. the Footswitch The Milli Q System dispenses water at high flow until you release the Footswitch Press and quickly release the Footswitch The Milli Q System dispenses water continuously at high tlow Press the Footswitch again to stop dispensing water 48 Using the Milli Q System Section 4 5 VIEWING AND PRINTING WATER QUALITY 4 5 1 VIEWING WATER QUALITY ON THE Q POD DISPENSER See Section 4 6 1 4 5 2 WATER QUALITY ON THE MAIN DISPLAY Select Menu Press READY Feb 2006 21 56 Print Menu Standby View Operation Consumables Status Call Millipore Service Tracking Information WATER GUALITY Select MQ Prod PROD QUALITY Quality Press MQ Res 18 2 Hrach TC Ma T 24 9 C TOC 4 ppb Press 3 times on Feb 266 17 35 lt Standby Select Water Quality Press 2 The Milli Q Water quality values are shown Note that TC means that the resistivity value is temperature compensated 49 Using the Milli Q System 4 5 3 PRINTING THE INSTANT MiLLI Q WATER QUALITY WHERE TO CONNECT THE PRINTER CABLE The printer cable needs to terminate in a 25 pin male parallel printer port connection It plugs into the base of the Q POD Dispenser PRINTING FROM THE MAIN DISPLAY Select Menu Press READY Select Print Menu AS Feb 266E 21 56 Water Press Standby View Operation Consumables Status Call Millipore Service Tracking InFormation PRIN
75. therwise noted Section 1 2 ABOUT MILLIPORE 1 2 1 TELEPHONE See the Business Card s on the inside cover of the User Manual binder 1 2 2 INTERNET The Millipore Internet site address can be used to submit a question to Millipore via electronic mail The Millipore Internet site can be used to find addresses telephone Tax numbers and other information Internet site address www millioore com bioscience 1 2 3 CONTACT INFORMATION FOUND ON THE MAIN DISPLAY Contact information about Millipore can be found on the Main Display See Section 4 10 CALL MILLIPORE for more information 1 2 4 MANUFACTURING SITE Millipore SAS 67120 Molsheim FRANCE PRODUCT INFORMATION CHAPTER2 PRODUCT INFORMATION Section 2 1 OVERVIEW OF THE MiLLI Q WATER SYSTEM 2 1 1 SYSTEM CABINET Milli Q System Cabinet Input or output connections MILLIPCORI Not Used Power Entry 100 240 VAC Feedwater Port Accessories Power maximum 24 VDC Water to Q POD Dispenser PS 2 Connection maximum 5 VDC Water from Q POD Level Sensor Input maximum 5 Dispenser VDC 5 6 7 8 9 Not Used Ethernet Connection maximum 5 VDC PRODUCT INFORMATION 2 1 2 Q POD DISPENSER Printer PS 2 Connections Footswitch Tubings Port 2 1 3 RC LINK PS 2 Cable Termination Plug Tubings PRODUCT INFORMATION Section 2 2 MiLLI Q WATER SPECIFICATIONS FLOWRATES FROM Q POD DISPENSER 1 0 05 Lom 2 0 Lom RESISTIVITY 18 2 MQ cm 25 C CONDUCTIV
76. tion plug are A pushed in completely INSTALLATION Milli Q System Cabinet without RC PS 2 Cable connected to Milli Q Link connected System Cabinet i KAK IS RC Link tubing to Port 4 RC Link tubing to Port 3 i i x INSTALLATION Section 3 4 FEEDWATER CONNECTION TO THE MiLLI Q SYSTEM CABINET 3 4 1 FROM A RESERVOIR Make sure the Milli Q System Cabinet is located either beside lower than Reservoir lt is recommended to locate the Reservoir below the Milli Q System Cabinet Measure the distance between the Reservoir and the left side of the Milli Q System Allow some extra distance so the Milli Q System could be rotated or moved without stretching the tubing Cut an appropriate sized length of tubing Install one end of this tubing to the Reservoir See Section 3 4 3 3 4 2 FROMALOOP l 8 Locate the roll of white tape and the 8 mm tubing plus Inlet Strainer assembly from the Accessories Bag Make sure that the uses a 1 2 inch GAZ or BSPM or NPTM connection Wind about 3 to 4 turns of white tape on the Loop connection The tape should be wound in a clockwise direction same direction the fittings are turned Attach the Inlet Strainer assembly to the Loop connection Measure the distance needed for the feedwater tubing This is the distance between the Inlet Strainer and the left side of the Milli Q System Allow some extra distance so the Milli Q
77. unction normally if an Alert message is shown If the Alert message indicates that a consumable needs to be replaced then contact Millipore about ordering a new consumable Alert and Alarm messages 6 2 6 CANCELLING AN ALERT MESSAGE CANCELLING A MINOR ALERT MESSAGE A Minor Alert message can be cancelled by l Performing the Maintenance Action i e replace consumable or 2 Using the Keypad CONFIRM Button see below or 3 A Major Alert message is shown This eliminates the Minor Alert message In this example the Minor Alert message is Replace 10 Lamp 15 days 09 Feb 19 24 Replace in 15 days Standby i 25 ppb TOC LJL REPLACE A16 LAMP IH 15 The ALG Lamp in the TOC The display of the Analyser should be replaced Minor Alert ie in 15 days Please make sure to replace it on time For optimal water qualitu monitoring See Section 2 6 in the User Manual Far cancelled mare inFormation Press r SYSTEM ALERTS 09 Feb 206E 28 55 Replace AiB in 15 days Menu m 25 ppb TOC SYSTEM ALERTS 03 Feb TODE 21 35 No Alerts Menu LE 25 C ppb TOC dije ut Alert and Alarm messages CANCELLING A MAJOR ALERT MESSAGE A Major Alert message can be cancelled by l Performing the Maintenance Action i e replace consumable or 2 Using the Tick Keypad Button see below This cancels the display of the Major Alert mes
78. ut the Milli Q System Representative can put this information into the Milli Q System A Millipore Service READY Water Guality Print Menu View Operation Consumables Status Call Millipore Select Service Tracking Press 2 InFarmation IHSTRLLRTIOH DATE Installation perFormed by John Smith Date 5 Feb BE 4 4 Press 2 times SERUICE Repair Service Contract Contract Expires Hest Service Hext Calibration Qualification READY MEHO Water Gualiti Print Menu View Operation Consumables Status Service Tracking InFormation Select the type of Service you would like information about Press 2 56 Using the Milli Q System Section 4 12 VIEWING INFORMATION Information allows you to see Flow Schematic information Version information Serial Number and other information READY MEHO Water Gualitu Print Menu View Operation Consumables Status Call Millipore Service Tracking FLOW SCHEMATIC This system produces and delivers ultra pure ctype 15 Milli Q water available at the a P bs Understand the sequence OF purification and control techniques used in this SYSTEM HMilli Advantage ALS Cat Serial FBDHzT3ZzTB MFG Date 1 Oct 2405 Inst Date S Feb 2006 Press 2 times on 4 unless you are viewing the Flow Schematic section S

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