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USER MANUAL 2008

1. 4 3 1 1 Flightcontrol Remote FCR 4 3 2 Rebound damping adjustment 4 3 3 Albert Select ON OFF blue knob 4 3 4 Albert Select platform golden knob 4 4 Menja 4 3 1 Sag air pressure adjustment 4 3 2 Rebound damping adjustment 4 3 3 Dynamic Lockout DLO 4 5 Odur 4 4 1 Sag preload adjustment 4 4 2 Rebound damping adjustment 4 4 3 Dynamic Lockout DLO 5 Data tables 6 Exploded views 6 1 Wotan 6 2 Durin 6 3 Laurin FCR 6 4 Laurin 6 5 Menja 6 6 Odur Introduction Dear customer Congratulations you just acquired a MAGURA suspension fork of 19 19 19 20 20 20 21 21 21 22 22 22 22 23 23 24 24 25 25 25 26 26 26 27 27 28 29 30 31 32 33 34 35 the newest generation It is designed and manufactured in Germany Please take some time to read this manual so you can become more familiar with the product and set it up to fulfil your expectati ons You can find more information on the web at www magura com If you still have questions please place them in the forum This user manual is part of the product Do not hand over the pro duct to third parties without this manual Descriptions and pictures may vary to the explained products Technical details are subject to change with out prior notice Enjoy the ride Your Magura Team Explanation Danger This symbol means possible danger for your health and even life if you do not follow the instructions given or if the necessary safety meas
2. Activation is by the flip of a handle bar mounted lever The fork is fully active in the lowered position adapting the spring curve perfectly even a bit softer for even better climbing characteristics 3 Dynamic Lockout DLO ynamic DLO is a lockout system which maintains the sag for better wheel traction compared to conventional lockout systems genera ting better wheel traction Bike geometry is not changed resulting in better climbing properties Activation is directly on the fork crown by turning a knob or by the flip of a handle bar mounted lever Super easy 3 Preload Preload means the initial force on the fork springs either coil or air The preload is generally set to compress the fork with a normal seated rider on his bike by 2o to 3o of its total travel This compressed travel is called sag Preload on air spring forks Wotan Durin Laurin Laurin FCR Menja can be changed with air pressure on coil spring forks Odur by either increasing preload with an additional spacer on top of the coil spring or changing to a harder or softer coil spring 3 Rebound Damping The rebound damping controls the speed of the rebound stroke of your fork Too slow rebound makes you loose contact with the ground which results in loss of traction and control On the other side a too fast rebound makes the fork bounce over the ground and you will loose control as well Rebound damping is adjusted with the red knob at the bottom of the r
3. Laurin Laurin FCR Menja Odur 26 x 2 6 e Maximum tyre width for Wotan 26 x 2 8 Exploded views PASSION Pec Italiano Nederlands Francais English Deutsch Espa ol 6 1 Wotan 0722585 0722582 0722352 10 0722584 0722581 0722344 0722355 0722354 0722341 0722356 0722357 0722348 0722347 900 0722580 FCR 0722617 5X 0722616 0722579 AS DLO 0722617 5X 0722616 0722350 0731253 0722352 0722351 0722342 0722394 0722343 0722356 0722349 10x 6 2 Durin O722616 0722617 5X 0722590 0722588 0722352 10x 0722589 0722587 0722591 100 mm 0722592 80 mm 0722347 0722595 0722579 AS DLO 0722364 0731253 0722363 0722593 100 mm 0722594 So mm 0722372 2X 0722371 2X 0722627 me 0722596 100 mm 0722597 80 mm 0722372 2X 0722367 0722394 PASSION Pec Italiano Nederlands Francais English Deutsch Espa ol 6 3 Laurin FCR 0722585 0722600 0722352 10x 0722584 0722599 0722372 0722371 0722603 130 mm 0722580 FCR 0722617 5X 0722616 0722579 AS DLO 0722616 0722617 5X 0722366 130 mm 0722350 0731253 0722352 10x 0722351 0722606 0722394 0722607 0722610 0722349 0722595 6 Nm 0722347 6 Nm 6 4 Laurin 0722585 0722600 0722352 10x 0722584 0722599 0722372 0722371 0
4. Maxle Quick Release e Apply the correct techniques when installing your front wheel e Never ride your bicycle unless you are sure the front wheel is installed properly and secure 1 3 2 1 Installation Position your wheel in the dropouts of the lower leg The hub should seat firmly in the dropouts Be sure to position the rotor in the caliper Check that neither the rotor hub nor rotor bolts interfere with the lower legs If unfamiliar with adjusting your disc brake see your brake manufacturer s instructions PASSION Pec Italiano Nederlands Francais English Espa ol 1 3 2 2 Tighten 1 Place the Maxle lever in the open position open legible 2 Slide the axle through the right side of the hub until it engages the threads of the left drop out 3 To tighten the axle into the dropout turn the axle lever clo ckwise until it is hand tight Note Never use any other tool to tighten the axle into the lower leg Over tightening of the axle can damage the axle and or the lower leg Warning Dirt and debris can accumulate between the dropout ope nings Always check and clean this area when reinstalling the wheel Accumulated dirt and debris can compromise the security of the axle leading to serious and or fatal injury 1 3 2 3 Secure 1 To lock the axle into the lower leg close the Maxle quick release lever close must be legible 2 The quick release mechanism is an over center cam similar
5. and thread in the cap tightening torque 10 Nm 88 5 Ibf in Attention Adjust the sag only with DLO deactivated in the OFF positon If you are not sure if you can change preload on your fork by yourself then take it to your professional dealer He s got the knowledge and specific tools for a proper assembly 4 5 2 Rebound damping adjustment Adjust the rebound damping with the red knob at the bottom end of the right leg Best for adjusting the rebound damping is to roll down a small step e g walk way seated on your bike The fork should only bounce back 1 to 2 times If it bounces back more often increase rebound damping step by step If it stays compressed decrease rebound damping step by step 4 4 3 Dynamic Lockout DLO You activate the DLO system by turning the blue knob on the fork crown clockwise into the ON position or by pushing the blue remote lever downwards until it clicks in The fork does not com press with hard impacts but maintains its sag Turn the blue knob counter clockwise to OFF or push the square grey button on the remote lever upwards DLO is deactivated and the fork is fully active and supple Converting a DLO unit with activation on the fork crown into a remote version is possible by changing the complete cartridge Please contact your authorized MAGURA dealer PASSION Pec Italiano Nederlands Francais English Deutsch Espa ol D
6. dealer must check the correct assembly of the fork Do you have any doubts about the condition of your fork then contact your dealer or a MAGURA Service employee e Maximum tyre width for Durin Laurin Laurin FCR Menja or Odur IS 26 X 2 6 Maximum tyre width for Wotan is 26 x 2 8 e Wotan is designed for light Freeride as well as for Enduro und All Mountain Laurin Laurin FCR Menja or Odur for All Mountain Tour and XC sector Durin is designed for XC race and marathon All forks are not designed for jumping with them they are especially not designed for Dirt Jumping and Street Biking The manufacturer and dealer is not liable for damages resulting for every other sector surpassing the intended use or not following the safety references e he manufacturer and dealer is also not liable for damages from inappropriate removal of defects or overloading the system consi sting of rider equipment and bike over 13 5 286 lbs e The forks are not foreseen to be used by children under the age of 15 years because they are not CE approved Maintenance and Warranty Maintenance We recommend cleaning the stanchions of your fork after every ride with a clean dry rag External lubrication is not necessary as the fork is lubed internally We recommend cleaning your fork on a regular basis Use water mild soap and a brush Do not use a power washer as water may be forced through the seals destroying them the intern
7. from MAGURA approved racks with mounting in the steerer tube or similar products Italiano Nederlands Francais English Espa ol Installation 1 3 1 Installation of the fork If you are not sure if you can install the fork by yourself into your bike then take it to your professional dealer He s got the knowled ge and specific tools for a proper assembly If you install the fork by yourself make sure it is compatible with your frame Follow also the instructions in the manual of the frame manufacturer MAGURA forks are delivered with a 1 1 8 threadless steerer Consider the instructions of your headset and stem Press the headset crown race firmly onto the steerer crown assem bly Assemble the fork with headset and stem into the frame Tip use spacers to change height of the stem on the steerer tube Mark the necessary steerer tube length above the stem and remove the fork off the frame Cut the steerer tube approx 5mm _ below the mark Assemble the star angled nut or other devices for head set play adjustment into the steerer tube Now assemble the fork completely with stem head set and spacer into the frame Adjust the headset so it has no play and tighten the stem clamp bolts on the steerer with the correct torque Always consider the assembly instructions of stem and head set with their respective tightening torques for bolts Mount the hub wheelset into the drop out and the brake onto the fork See th
8. to the quick release found on many bicycle wheels When closing the lever 1 tension should be felt when the quick release lever is oo degrees to the lower leg showing backwards If the lever shows forward release the lock nut 2 to be able to turn the lever a by 180 degree Now tighten the lock nut 2 again When closing the quick release lever 4 it should leave an imprint in the palm of your hand If resistance is not felt at the 90 degree position and if the lever does not leave a clear imprint in the palm of your hand tension is insufficient To increase tension open the quick release lever 1 turn the quick release lock nut 2 in small increments until proper tension is felt 3 Verify that the axle is unable to spin or move in the dropout by grasping the axle lever and turning counter clockwise g gt q Been IS e EC 1 3 3 Installation of the remote lever RCL Installation of the remote lever RCL Remote Control Lever for Flight Control Remote black aluminium dot without snap 1 Albert Select and DLO blue aluminium dot with snap 2 The lever features a hinge clamp Allen key 3mm max 2 Nm for easy assembly without removing brake and shift levers and grips The lever can be mounted before in between or behind the brake shift levers Only loosen the clamp bolts of the brake and shifter Slightly slide them sideward to get space The black housing can be attached either left
9. travels 130 mm 100 mm and 85 mm Laurin is also available with travel management remote operated on the handlebar The fork can be lowered from 130 to 100 mm by the Remote Control Lever RCL which enables you to climb easier with your All Mountain Marathon or Tour bike DAD Double Arch Design sliders and 32 mm diameter stanchions make the Laurin a very stiff fork Additionally it is equipped with the unique Albert Select system which allows for on off switching of the adjustable platform threshold in the compression damping 1 2 4 Menja Menja is a All Mountain Marathon and Cross Country fork that is available in different travels 130 mm 100 mm and 85 mm DAD Double Arch Design sliders and 32 mm diameter stanchions make the Menja a very stiff fork Additionally it is equipped with the unique Dynamic Lockout system DLO which maintains the sag for better wheel traction compared to conventional lockout systems Menja is optionally available with a handle bar mounted remote control for DLO 1 2 5 Odur Odur is a All Mountain and Tour fork that is available in different travels 100 mm and 85 mm DAD Double Arch Design sliders and 32 mm diameter stanchions make the Odur a very stiff coil spring fork Additionally it is equip ped with the unique Dynamic Lockout system DLO which main tains the sag for better wheel traction compared to conventional lockout systems Odur is optionally available with a handle bar mounted remote c
10. two bottom outs are ok as they only happen with very big impacts or jumps Preload has to be increased see chapter 3 4 if the fork bottoms out more often You will have to change the Odur coil springs eventually for a different spring rate These are available at your authorized bike shop only use original MAGURA coil Springs PASSION Pec Italiano Nederlands Francais English Deutsch Espa ol Adjust now the correct rebound damping with the red dial at the bottom of the right leg Adjustment of rebound red The fork should not bounce uncontrolled nor compress after an obstacle Best for adjusting the rebound damping is to roll down a small step e g walk way seated on your bike The fork should only bounce back 1 to 2 times If it bounces back more increase rebound damping step by step If it stays compressed decrease rebound damping If you have a fork with the platform damping system Albert Select Wotan Laurin Laurin FCR activate it by turning the blue knob into the ONT position or by switching down the blue lever on the remote control The amount of platform threshold can be adjusted with the golden knob see chapter 3 1 4 1 4 3 while having the Albert Select activated on ON If you have a fork with Dynamic Lockout Durin Menja Odur activate it by turning the blue knob into the ON position or by switching down the blue lever on the remote control see cha
11. 6 17 s toulat magura bikeparts de gt MAGURA Service Center France phone 49 7333 9626 43 fax 49 7333 9626 17 s revillet magura bikeparts de Great Britain gt MAGURA Bike Parts UK Ltd phone 49 7333 9626 29 fax 49 7333 9626 17 d coull magura bikeparts de gt MAGURA Service Center UK phone 01530 837195 fax 01530 811286 service_uk magura de Greece Nikos Maniatopoulos phone 2610 993 045 fax 2610 990 424 aftermarket idealbikes net Hong Kong MAGURA ASIA Inc phone 886 4 23283739 fax 886 4 23283734 service magura com tw THE PASSION PEOPLE Deutschland MA Hotline Helpdes 41 ct pro Minute A8 et taglich 09 00 WWW magura com g GURA Bike Parts GmbH k Phone 09001 64812 Hungary Mali Bicycle Technology phone 01 4207563 fax 01 4205321 mali mali hu Ireland Beara Bike Trading phone 064 89134 fax 064 41334 wschmidt indigo ie Israel Toy House phone 972 26718282 fax 972 26724521 sales pedalim com Italy Areab phone 0438 435550 fax 0438 439847 info areab it Japan MC International phone 06 6536 0901 fax 06 6536 0907 mcinter mx 1 alpha web ne jp Luxemburg gt Sales MAGURA Bike Parts Benelux phone 49 7333 9626 42 fax 49 7333 9626 17 s toulat magura bikeparts de gt MAGURA Service Center France phone 49 7333 9626 43 fax 49 7333 9626 17 s revillet magura bikeparts de Netherlands gt Sales MAGURA Bike Parts Benelux phone 49 7333 9626 25 f
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13. 722603 130 mm 0722604 100 mm 0722605 85 mm 0722608 100 mm 0722609 85 mm 0722579 AS DLO 0722617 5x 0722616 0722364 0731253 0722363 0722366 130 mm 0722422 100 mm 0722423 85 mm 0722394 0722365 0722373 2x 0722608 100 mm 0722609 85 mm 0722367 6 Nm 0722595 6 Nm 0722347 PASSION Pec Italiano Nederlands Francais English Deutsch Espa ol 6 5 Menja 0722379 10 Nm BS O722613 ch 0722378 e O722612 O722603 130 mm 0722604 100 MM 0722605 85 MM 0722608 100 mm 0722609 85 mm 10 Nm 2 0 A 0722347 0722595 6Nm 0722579 AS DLO 0722617 5x 0722616 0722364 0731253 0722363 0722366 130 mm 0722422 100 mm 0722423 85 mm 0722372 2X 0722371 2X 0722365 0722373 2x 0722608 100 mm 0722609 85 mm 0722394 0722367 6Nm 6 6 Odur 0722379 0722352 10X 0722378 e 8 0722376 i 0722377 0722372 0722371 2X 0731135 el 0722362 0722373 0722348 0722347 0722367 10 Nm 0722579 AS DLO 0722617 5x 0722616 0722382 10 Nm 0722383 0722366 0722384 85 mm soft green 0722385 85 mm medium blue 0722386 85 mm hard red 0722387 100 mm soft green 0722388 100 mm medium blue 0722389 100 mm hard red 0722394 0732386 4x 0722390 0722391 0722373 PASSION
14. GURA pump screw the pump head on with the lever in position A once screwed on flip the lever to position B Tip don t screw the pump head too tight onto the valve otherwise it will be difficult to flip the lever to position B Attention Activate the Flight Control Remote lever several times during pum ping to equal the air pressure in the main and negative air chamber Attention Release air only with pressed activated Flight Control Remote lever on the bar Otherwise the negative chamber will not be emptied and the fork will be pulled together Pressing button C completely air is relea sed step by step Just touching lightly on button C air is released completely Attention Adjust the sag only with Albert Select deactivated in the OFF position and with FCR forks in the long travel Adjust the air pressure to achieve approx 2o 3o of sag distance from O ring to seal See also air pressure chart in chapter 5 and on the rear of the fork Max air pressure 10 bar 145 psi Before unscrewing the MAGURA pump head from the valve flip the lever back to position A to avoid air loss PASSION Pec Italiano Nederlands Francais English Deutsch Espa ol 4 1 2 Rebound damping adjustment Adjust the rebound damping with the red knob at the bottom end of the right leg e Best for adjusting the rebound damping is to roll down a small step e g walk way seated on your bike The fork should only b
15. Pec Italiano Nederlands Francais English Deutsch Espa ol note MAGURA PARTNERS AND SERVICE CENTERS WORLDWIDE Australia Steve Cramer Products phone 03 95871466 fax 03 95872018 sales ste vecramerproducts com au Austria MAGURA Bike Parts Austria phone 49 7333 9626 13 fax 49 7333 9626 17 m haas magura bikeparts de Service f meder magura bikeparts de Belgium Vlaanderen gt Sales MAGURA Bike Parts Benelux phone 49 7333 9626 25 fax 49 7333 9626 17 e vandepol magura bikeparts de gt MAGURA Tech Support Benelux phone 31 653251836 fax 31 842208241 maguratechsupportbenelux beebikes com gt Belgium Wallonie Sales MAGURA Bike Parts Benelux phone 49 7333 9626 42 fax 49 7333 9626 17 s toulat magura bikeparts de gt MAGURA Service Center Fran ce phone 49 7333 9626 43 fax 49 7333 9626 17 s revillet magura bikeparts de Canada Orange Sport Supply Inc phone 604 990 5110 fax 604 990 5884 info orangesportsupply com MAGURA 2007 All rights reserved Printed in Germany 0689 662 07 2007 Umschlag Apollo 11 GmbH Inhalt lines amp points Czech Republic Pell s phone 420 545242631 fax 420 545242634 magura pells cz Denmark Borandia APS phone 47 107172 fax 47 107066 borandia borandia dk Finland Best Brakes Ky phone 050 591 5863 fax 019 388485 info bestbrakes inet fi France gt MAGURA Bike Parts France phone 49 7333 9626 42 fax 49 7333 962
16. SUSPENSION FORKS USER MANUAL 2008 WOTAN DURIN LAURIN 130 FCR LAURIN MENJA ODUR THE PASSION PEOPLE User Manual Content Introduction 1 1 Explanation 1 2 MAGURA forks and their area of application 1 2 1 Wotan 1 2 2 Durin 1 2 3 Laurin and Laurin FCR 1 2 4 Menja 1 2 5 Odur 1 3 Installation 1 3 1 Installation of the fork 1 3 2 Installation of MaxleTM 1 3 2 1 Installation 1 3 2 2 Tighten 1 3 2 3 Secure 1 3 3 Installation of the remote Lever RCL 1 4 Set up 1 5 Before every ride 1 6 During the ride 1 7 After fall or accident 1 8 Further references Maintenance and Warranty 2 1 Maintenance 2 2 Warranty Glossary 3 1 Albert Select compression damping 3 2 Flightcontrol Remote FCR 3 3 Dynamic Lockout DLO 3 4 Preload 3 5 Rebound damping 3 6 Double Arch Design DAD 3 7 Safety Drop Out SDO 3 8 Disc tube guide 3 9 Corrosion Protectors 3 10 FIRM tech LO ON O WW WW N P P P P R IN BW 15 15 15 16 16 17 17 17 17 18 18 18 18 18 PASSION Pec Italiano Nederlands Francais English Deutsch Espa ol 4 Set up 4 1 Wotan 4 1 1 Sag air pressure adjustment 4 1 2 Rebound damping adjustment 4 1 3 Flightcontrol Remote FCR 4 1 4 Albert Select ON OFF blue knob 4 1 5 Albert Select platform golden knob 4 2 Durin 4 2 1 Sag air pressure adjustment 4 2 2 Rebound damping adjustment 4 2 3 Dynamic Lockout DLO 4 3 Laurin Laurin FCR 4 3 1 Sag air pressure adjustment
17. a or right b from the clamp the inclination c can be changed over the ratchet Allen key 2 5 mm max 1 Nm The lever can be also pressed either downward d or upward e the cable routs in front or in rear of the handlebar With this you get multiple assembly options PASSION Pec Italiano Nederlands Francais English Deutsch Espa ol The lever with the blue aluminium dot 2 with snap actuates Albert Select or DLO Pushing the grey lever with the blue dot activates Albert Select or DLO ON For deactivating OFF push the square grey button 3 slightly the big grey lever snaps back into the off position Slide or mount the complete remote lever onto the handlebar Slide the cable housing 1 onto the cable 2 then the bent connecting tube 3 The bent connecting tube 3 is not required on Durin The cable and housing should be as short as possible so you have to cut them but without being to short with tension on the housing Slide the cable through the cable guide in the fork crown and lock it around the remote knob Screw the set screws 4 Allen key 2 Sat into its thread so the knob can turn at least 7 degree without damaging the cable Attention the remote lever must be in the upper unlocked position OFF position 1 Tension the cable and clamp it with set screw 1 shorten it just after set screw 2 and tighten it also the cable end disappear
18. als bus hings and stanchions The forks require little maintenance due to its oil lubrication They only need once a year a service Racers and mile eaters should consider that they give a harder use to their components and need service and controlling the fork more often Warning The forks can only be opened by authorized dealers because internal parts are under high pressure and can cause severe injuries This refers to the bolts at the bottom of the lower ends and the stanchion caps in the crown Exception left stanchion cap on Odur for preload and coil spring change as this can be made by the user himself see chapter 4 4 1 Warranty e Parts components and assemblies subject to normal wear and tear are not covered under this warranty e The warranty can expire when use according to the terms is no longer applicable To this appropriate use also belongs the con ditions for operating maintaining and servicing as prescribed in the manual PASSION Pec iN iN Italiano Nederlands Francais English Deutsch Espa ol Like every other product the fork also contains parts that wear out as time passes by The life span of these parts depend on the type and frequency of use as well on care and maintenance Please note that the usual wear of parts is normal and therefore no reason for objection This especially applies to bushings seals and the sur face of the stanchions e Warranty dura
19. ata tables Air pressure chart Wotan Laurin Menja Durin Laurin FCR Kg bar Lbs biker weight biker weight psi 0 5 bar 7 psi 50 59 3 0 3 4 110 124 43 47 60 69 3 5 3 8 125 149 48 55 70 79 3 9 4 5 150 174 56 65 80 89 4 6 5 1 175 199 66 73 90 99 5 2 5 8 200 224 74 84 100 109 5 9 6 5 225 249 85 94 110 120 6 7 7 5 250 274 95 109 120 130 7 6 8 4 275 286 110 121 Coil spring chart Odur Kg Lbs biker weight biker weight Coil spring 55 64 120 139 soft green o Spacer 65 69 140 149 soft green 1 Spacer 7 7 150 174 soft green 2 Spacer 8o 84 175 184 medium blue o Spacer 85 89 185 194 medium blue 1 Spacer 90 94 195 204 medium blue 2 Spacer 95 99 205 214 hard red 0 Spacer 100 104 215 229 hard red 1 Spacer 105 109 230 240 hard red 2 Spacer Max air pressure on Wotan Durin Laurin Laurin FCR Menja 10 BAR 150 PSI Tightening torques Spring cap left leg Odur 10 Nm 88 5 Ibf in Bolts in bottom of lower leg left right 6 Nm 53 Ibf in Caliper mount on Postmount with MAGURA brakes max 6 Nm 53 Ibf e Disc brake caliper mount Laurin Menja Odur International Standard IS 6 Durin Postmount PM 6 Wotan Postmount PM 8 e Fork length drop out to crown race 3 mm Wotan 540 mm Durin 8o 453 mm Laurin 130 Menja 130 498 mm Laurin 100 Menja 100 Odur 100 Durin 100 473 mm Laurin 85 Menja 85 Odur 85 458 mm e Maximum tyre width Durin
20. ax 49 7333 9626 17 e vandepol magura bikeparts de geni info magura bikeparts de gt MAGURA Tech Support Benelux phone 31 653251836 fax 31 842208241 maguratechsupportbenelux beebikes com Norway Botolfsen phone 022 630610 fax 022 970662 info botolfsen no Poland Polsport phone 48 34 3660456 fax 48 34 3660456 o baranowska pol sport com Portugal LPL Artigos Desportivos phone 021 4835354 fax 021 4835362 Ipl netcabo pt Russia Chainpower phone 7 4956850912 fax 7 4953034468 info chainpower ru Singapore MAGURA ASIA Inc phone 886 4 23283739 fax 886 4 23283734 service magura com tw Slowenia Maraton D O O phone 386 74990870 fax 386 74990872 maraton siol net Slowakia AGF Invest s r o phone 02 62859549 fax 02 62859052 info agfinvest sk South Africa Cycles Africa phone 011 678 1548 fax 011 678 1548 cunning mweb co za South Corea MBS Corporation phone 82 55 265 9415 fax 82 55 265 9419 kbcco kornet net Spain gt SAT MAGURA Bicisport S lo para reparaciones y servicio phone 93 3404480 fax 93 3404480 gt Bicicletas Monty phone 93 6667111 fax 93 6667112 monty monty es gt Casa Masferrer phone 93 8463444 fax 93 8465355 cmcenter casamasferrer com gt Comet phone 943 331393 fax 943 551407 comet comet es gt Representaciones Spinola amp Perez phone 619 702946 fax 93 2317731 c perez spinolaperez com Sweden Jaguarverken AB phone 060 669800 fax 060 6
21. e respective manufacturer manuals max tightening torque for brake calipers with MAGURA brakes 6 Nm Check previously the compatibility of the brake with your fork See chapter 1 3 2 for installation of a thru axle hub with Wotan Also consider that the assembly of a new fork can change the geometry on your bike resulting in possible different rid ing properties If a disc brake is mounted onto the fork the disc tube can be routed clean and easily Just screw in the delivered disc tube guide by hand into the thread on the left slider and clip the tube into it Incorrectly installed forks are extremely dangerous and can result in severe or fatal injuries Check the assembly and or have it checked by a professional bicycle mechanic 1 3 2 Installation of MaxleTM The Maxle Quick Release system allows the use of a standard 20 mm X 110 mm thru axle hub for enhanced stiffness The axle threads into the left fork leg tightening the hub against the left drop out The axle is fixed in place in the lower leg by the Maxle Quick Release lever Attention Riding with an improperly installed wheel can allow the wheel to move or disengage from the bicycle causing damage to the bicycle and serious injury or death to the rider It is essential that you e Ensure that your axle dropouts and quick release mechanisms are clean and free of dirt or debris e Ask your dealer to help you understand how to properly secure your front wheel using the
22. ed in the OFF position and with FCR forks in the long travel Pressing button C completely air is released step by step Just touching lightly on button C air is released completely Adjust the air pressure to achieve approx 20 30 of sag distance from O ring to seal See also air pressure chart in chap ter 5 and on the rear of the fork Max air pressure 10 bar 145 psi 4 3 1 1 Flightcontrol Remote FCR Attention with Laurin FCR Activate the Flight Control Remote lever several times during pumping to equal the air pressure in the main and negative air chamber Attention Release air only with pressed activated Flight Control Remote lever on the bar Otherwise the negative chamber will not be emptied and the fork will be pulled together Before unscrewing the MAGURA pump head from the valve flip the lever back to position A to avoid air loss To reduce travel on the fork press the lever remote with the black dot downwards maintain it pressed and compress the fork Once the fork is almost fully compressed release the remote lever The fork can now travel with the reduced 100mm To increase the travel back to 130mm keep the remote lever with black dot pressed and remove weight from the fork by shifting your body backwards or wheelying The fork will extend 4 3 2 Rebound damping adjustment Adjust the rebound damping with the red knob at the bottom end of the right leg Best for adjusting the rebound damping is
23. eri al and or other legal requirements These vary from country to coun try e Check the fork for leaks by compressing the fork a few times Look for any oil tracks on the bolts near the bottom of the lower leg on the stanchions near the seals and on the dials Slightly oily stanchions especially on new forks are normal Wipe off the excess oil with a dry clean rag e Cycle the fork several times in normal riding position when you have your bike stored hanging or upside down With this you fill the damping unit Albert Select or DLO depending on fork model again with oil Otherwise the fork will have no damping for the first move ments PASSION Pec Italiano Nederlands Francais English Deutsch Espa ol During the ride If your fork makes unusual noises after hard braking or compressi ons stop immediately riding and contact MAGURA or an authorized MAGURA Service centre for inspection Continued use of the fork could cause loss of control and serious and or fatal injuries After fall or accident Examine your fork for damages after a fall Using a damaged or incorrectly functioning fork can be hazardous to your health and life Contact your dealer if necessary Further references e Please consider that uncontrolled and hard landings after jumps can seriously damage the fork and therefore be hazardous to your health and life Incorrect assembly of the fork can result in failure You or the
24. ight leg Italiano Nederlands Francais English Deutsch Espa ol Double Arch Design DAD DY D Double Arch Design 8 3 unique DAD of the lower leg is not only cool design with a high recognition factor but makes a very stiff fork with high steering precision and low torsion while braking 3 Drop outs with 45 degree opening for perfect fit of the hub The form of the drop out generates much less fatigue on the quick release as brake torque is taken by the drop out itself and not the clamp force 3 disc tube can be routed clean and easily with a nice clip that can be threaded into the left leg 3 Really light parts can be built with magnesium but magne sium is very sensitive to corrosion That s why the MAGURA forks Laurin Menja and Odur are equipped with Corrosion protectors on drop outs and disc mounts They prevent damages to the protecting powder coating caused by knurls from hubs and quick releases and by calliper bolts Facing of the disc mounts is not necessary anymore and should not be done Safety Drop Out SDO Disc tube guide Corrosion Protectors FIRM tech FIRM tech 0 MAGURA has reached with FIRM tech a unique integration of a rim brake with a fork that is difficult to top in means of lightness function and performance Set up Wotan 4 1 1 Sag air pressure adjustment Unscrew the valve cap and screw the pump head onto the valve With the MA
25. justment Adjust the rebound damping with the red knob at the bottom end of the right leg Best for adjusting the rebound damping is to roll down a small step e g walk way seated on your bike The fork should only bounce back 1 to 2 times If it bounces back more often increase rebound damping step by step If it stays compressed decrease rebound damping step by step 4 2 3 Dynamic Lockout DLO You activate the DLO system by turning the blue knob on the fork crown clockwise into the ONT position or by pushing the blue remote lever downwards until it clicks in The fork does not com press with hard impacts but maintains its sag Turn the blue knob counter clockwise to OFF or push the square grey button on the remote lever DLO is deactivated and the fork is fully active and supple Converting a DLO unit with activation on the fork crown into a remote version is possible by changing the complete cartridge Please contact your authorized MAGURA dealer Laurin Laurin FCR 4 3 1 Sag air pressure adjustment Unscrew the valve cap and screw the pump head onto the valve With the MAGURA pump screw the pump head on with the lever in position A once screwed on flip the lever to position B Tip don t screw the pump head too tight onto the valve otherwise it will be difficult to flip the lever to position B PASSION Pec Attention Adjust the sag only with Albert Select deactivat
26. n the way that the fork does not bob while pedalling out of the saddle riding Attention Adjustment of the golden knob only shows effect when the blue knob is on ON Menja PASSION pec 4 4 1 Sag air pressure adjustment Unscrew the valve cap and screw the pump head onto the valve With the MAGURA pump screw the pump head on with the lever in position A once screwed on flip the lever to position B Tip don t screw the pump head too tight onto the valve otherwise it will be difficult to flip the lever to position B Attention Adjust the sag only with DLO deactivated in the OFF position Pressing button C completely air is released step by step Just touching lightly on button C air is relea sed completely Adjust the air pressure to achieve approx 20 30 of sag distance from O ring to seal See also air pressure chart in chap ter 5 and on the rear of the fork Max air pressure 10 bar 145 psi Before unscrewing the MAGURA pump head from the valve flip the lever back to position A to avoid air loss 4 4 2 Rebound damping adjustment Adjust the rebound damping with the red knob at the bottom end of the right leg Best for adjusting the rebound damping is to roll down a small step e g walk way seated on your bike The fork Should only bounce back 1 to 2 times If it bounces back more often increase rebound damping step by step If it stays compressed decrease rebou
27. nd damping step by step Italiano Nederlands Francais English Deutsch Espa ol 4 4 3 Dynamic Lockout DLO You activate the DLO system by turning the blue knob on the fork crown clockwise into the ONT position or by pushing the blue remote lever downwards until it clicks in The fork does not com press with hard impacts but maintains its sag Turn the blue knob counter clockwise to OFF or push the square grey button on the remote lever DLO is deactivated and the fork is fully active and supple Converting a DLO unit with activation on the fork crown into a remote version is possible by changing the complete cartridge Please contact your authorized MAGURA dealer Odur 4 5 1 Sag preload adjustment All Aftermarket sold Odur forks and most of the forks on bikes come with the medium standard coil spring marked blue If the sag approx 2o to 3o is incorrect you will have to change the preload by adding a spacer or changing to another coil spring with different spring rate Therefore remove the left stanchion cap 1 8 mm Allen key To increase the preload place one or two spacers 2 MAGURA article 0722383 above the coil spring 3 and thread in the cap again tightening torque 10 Nm 88 5 Ibf in If the coil spring 3 has to be changed see the exploded view in chap ter 6 4 for article remove it with the cap 1 open place the P new spring in the stanchion use eventually preload spacer 2
28. ontrol for DLO System overview Suspension Damping Travel Wotan Air with Flight Albert Select 160 120 mm Control Remote Laurin air Albert Select 85 100 130 MM Laurin FCR Air with Flight Albert Select 130 100 mm Control Remote Durin air Dynamic Lock Out 80 100 mm Race Menja air Dynamic Lock Out 85 ioo 130 mm Odur coil spring Dynamic Lock Out 85 100 mm forks Freeride Enduro All Tour XC Mountain PASSION Pec Deutsch Wotan pit j 5 tt III Durin 100 f A I G j j II Durin 80 II O jj CET Laurin FCR Laurin 130 Laurin 1oo Laurin 85 Menja 13o Menja 100 Menja 85 Odur 100 Odur 85 The MAGURA suspension forks Laurin Laurin FCR Menja and Odur feature International Standard 2ooo disc mounts They can be equip ped with disc brake rotors up to 210mm diameter The MAGURA Durin features Postmount 6 disc mounts It can be equipped with disc brake rotors up to 210 mm diameter The MAGURA fork Wotan features a Postmount 8 disc mount Only Postmount caliper can be assembled that are used normally on Postmount 6 forks or IS2ooo forks in combination with a 160 mm rotor Smallest possible rotor size on Wotan is 2o3 mm 8 biggest approved rotor diameter 210 mm The assembler bicycle manufacturer is liable for the compatibility of all assembled products to the fork considering always their respec tive mounting manuals The forks must not be assembled with clamps racks fenders other than
29. ounce back 1 to 2 times If it bounces back more often increase rebound damping step by step If it stays compressed decrease rebound damping step by step 4 1 3 Flightcontrol Remote FCR To reduce travel on the fork press the lever remote with black dot downwards maintain it pressed and compress the fork Once the fork is almost fully compressed release the remote lever The fork can now travel with the reduced 120mm To increase the travel back to 160mm keep the remote lever with black dot pressed and remove weight from the fork by shifting your body backwards or wheelying The fork will extend 4 1 4 Albert Select ON OFF blue knob You activate the Albert Select platform system by turning the blue knob on the fork crown clockwise into the ONT position or by pus hing the remote lever with the blue dot downwards until it snaps in ole Li Attention Adjustment of the golden knob only shows effect when the blue knob is on ON Turn the blue knob counter clockwise to OFF or push the square grey button on the remote lever Albert Select is deactivated and the fork is fully active and supple Converting a Albert Select unit with activation on the fork crown into a remote version is possible by changing the complete cartridge Please contact your authorized MAGURA dealer 4 1 5 Albert Select passion pac platform golden knob The amount of platform threshold of the fork can be adj
30. pter 3 3 4 2 4 4 4 5 On Wotan and Laurin FCR you can adjust the travel with Flightcontrol Remote see chapter 3 2 4 1 3 and 4 3 1 1 Now your fork is ready for the first ride But please read this manual until its end You will find detailed explanations for setting up in chapter 4 Before every ride e Always ride with a helmet Make sure that the fork does not have any mechanical damage e Make sure that the quick release of the hub on Durin Laurin Laurin FCR Menja or Odur or the thru axle lever on Wotan is closed with the correct tension and that the wheel is seated correctly in the dropouts Incorrect tension can make the fork fail leading to serious and or fatal injury e Make sure that the bolts of parts like stem headset and bar ends are tightened with the proper torque according to the manuals of these parts e We do not recommend the use of bicycle carriers where the bike is fixed with the fork dropouts tilting the bicycle to either side when mounting the bicycle to the carrier front wheel removed The fork legs may suffer structural damage Damage of the fork dropouts are extremely dangerous and can result in severe and or fatal injury e Check that the brakes are installed and adjusted correctly and check brake pad thickness see respective brake manual Be aware that your fork is designed for off road use and may not be legal for riding on public roads because it lacks reflective mat
31. s in the groove Alternatively it can be also clamped with the second set screw 2 and shortening after 2 cm to 3 cm 13 and pressing on the grey cable end Tighten the remote lever on the handlebar Allen key 3 mm max 2 Nm Attention Tension the cable after a while as it the cable elongates and the housing compresses during time to avoid malfunction of Albert Select DLO or Flight Control Remote Attention Now the brake and shift lever can be mounted again with the grip Set up You can start fine tuning your fork after a correct installation See the following steps see also the glossary in chapter 3 as well as set up tips in chapter 4 and 5 First adjust the correct preload i e the air pressure on Wotan Durin Laurin Laurin FCR or Menja respectively coil spring preload with a preload spacer or different coil spring on Odur The MAGURA forks are designed to have 20 to 30 sag while sitting in your normal riding position on your bike You can simply check the sag by sliding down the o ring on the left stanchion and then get off of the bike See also chapter 4 1 1 4 2 1 4 3 1 4 4 1 4 5 1 Reduce the preload for more sag increase preload for less sag Attention For sag adjustment always switch off Albert Select or DLO OFF and use the long travel on FCR forks The fork should use all the travel on your favourite trail easy to read by the distance between o ring on the left stanchion and seal One or
32. tion and laws may vary from state to state and or country to country e Warranty cases should be dealt normally by your dealer But you can send warranty cases also directly to Magura or the official ser vice partners We point out that a warranty case can only be hand led with an enclosed proof of purchase The warranty can expire when Abnormal strain neglect abuse and or misuse Accident or collision damage Application of not original MAGURA parts and lubrication products Changing the surface for instance painting Incorrect maintenance Transport damage or loss Exceeding the system weight of 130 kg 286lbs Glossary Albert Select compression damping You have got the possibility with Albert Select to switch fast and simple according to your needs in between a fully active and extremely supple fork or a externally adjustable platform Threshold compression mode The system is activated with the blue knob directly on the fork turn it to ON or comfortably with the handlebar mounted remote lever push the lever with the blue dot and snap it in Super easy The amount of platform threshold is adjusted with the golden knob while Albert Select is on ON 3 Flightcontrol Remote FCR gntoontel Flightcontrol Remote is the external travel management system allowing Wotan to be changed in travel in between 160 mm and 120 mm and Laurin FCR in between 130 mm and 100 mm for easier climbing
33. to roll down a small step e g walk way seated on your bike The fork should only bounce back 1 to 2 times If it bounces back more often increase rebound damping step by step If it stays compressed decrease rebound damping step by step Italiano Nederlands Francais English Deutsch Espa ol 4 3 3 Albert Select ON OFF blue knob You activate the Albert Select platform system by turning the blue knob on the fork crown clockwise into the ONT position or by pushing the remote lever with the blue dot downwards until it snaps in Attention Adjustment of the golden knob only shows effect when the blue knob is on ON Turn the blue knob counter clockwise to OFF or push the square grey button on the remote lever Albert Select is deactivated and the fork is fully active and supple Converting a Albert Select unit with activation on the fork crown into a remote version is possible by changing the complete cartridge Please contact your authorized MAGURA dealer 4 3 4 Albert Select platform golden knob The amount of platform threshold of the fork can be adjusted Pais with the golden knob while the blue knob is in ON position P O Turning clockwise increases the platform making the III fork compress only with bigger obstacles while out of the saddle sprinting Turning counter clockwise reduces the platform the fork is more supple Adjust the platform i
34. ures are not followed Attention This symbol warns you of inappropriate handling that might cause heavy damage to the material and or the environment Note Icon This symbol is giving you additional information about the general handling of the product or gives hints to paragraphs of this manual which have to be read carefully MAGURA forks and their area of application 1 2 1 Wotan Wotan is a Enduro and Freeride fork with 160mm of travel The fork can be wound down to 120mm with Flight Control Remote by remote control from the handle bar this is a real benefit when climbing DAD Double Arch Design sliders the Maxle thru axle and 36 mm diameter stanchions are parameters that lead to a very stiff fork It is also equipped with the unique Albert Select system which allows for on off switching of the adjustable platform threshold in the com pression damping PASSION Pec Italiano Nederlands Francais English Deutsch Espa ol 1 2 2 Durin Durin is a race fork with 100 mm or 8o mm travel The special lower leg is weight optimized but still very stiff through the DAD Double Arch Design The fork comes with the easy to use DLO which deli vers compared to normal lockout systems a better traction maintai ning the sag Durin is available also with a remote operated DLO from the handlebar 1 2 3 Laurin and Laurin FCR Laurin is a All Mountain Marathon and Cross Country fork that is available in different
35. usted with the golden knob while the blue knob is in ON position Turning clockwise increases the platform making the fork compress only with bigger obstacles while out of the saddle sprinting Turning counter clockwise reduces the platform the fork is more supple Adjust the platform in the way that the fork does not bob while pedalling out of the saddle riding Attention Adjustment of the golden knob only shows effect when the blue knob is on ON Durin 4 2 1 Sag air pressure adjustment Unscrew the valve cap and screw the pump head onto the valve With the MAGURA pump screw the pump head on with the lever in position A once screwed on flip the lever to position B Tip don t screw the pump head too tight onto the valve otherwise it will be difficult to flip the lever to position B Attention Adjust the sag only with DLO deactivated in the OFF position Pressing button C completely air is released step by step Just tou ching lightly on button C air is released completely Adjust the air pressure to achieve approx 20 30 of sag distance from O ring to seal See also air pressure chart in chap ter 5 and on the rear of the fork Max air pressure 10 bar 145 psi Before unscre wing the MAGURA pump head from the valve flip the lever back to position A to avoid air loss 21 Italiano Nederlands Francais English Espa ol 4 2 2 Rebound damping ad

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