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1. Two click the right mouse button in procedure management window and select Delete from the pop up shortcut menu Three click button elete under the procedure management window A pop up dialog box will ask the user whether to delete the selected processing procedure file and whether this file is being edited or in use at present McStudio Be sure to delete the file fata File Name C Documents and Settings Administrator Desktop iWew Folder 210 2 eng Before deleting it Please confirm it is not edited or being used by others Fig 4 43 Delete processing procedure file Click Yes to delete it Prompt The selected file in file list box is highlighted in blue Rename Processing Procedure File There are three ways for the user to rename the selected procedure file One select Edit E Rename the Selected File N Two click the right mouse button in procedure management window and then select Rename from the pop up shortcut menu Three click button 2 ame under procedure management window The name of the selected processing procedure file will be under editing state as illustrated below File Hame Size Last Change Time Untitlel ne Go 2011 05 19 17 45 Intitle ne 3 2011 06 03 11 13 qe 3 2011 09 15 16 46 Fig 4 44 Rename dialog box After entering the file name click Enter key or click in a blank area on the screen with the mouse Load Processing Proc
2. A m eee ee ee ee 50 miT Source file Browse Centered Advance Generate Fiac Cancel l Fig 5 6 Array processing dialog Click button Browse and select the processing procedure for array Set the correct column number row number row pitch distance between two workpiece origins as R length mentioned in the above figure and column pitch distance between two workpiece origins as C length mentioned in the above figure Click Generate G File When the array is built the newly generated processing file will be loaded to Ncstudio automatically To set different row pitch and column pitch click advance and a dialogue box like the following 48 Specialized Concentrated Focused Lite UF ARR RAT one will pop up Array Hachining Mote Only support G File by far Columns mE Row spacers 60 mim Column pacelt E mm Source file Browse Centered Fresh F d E Cancel C Row space listiunit mm 1 2 a0 Col space listtunit mim 1 2 50 Row Col space was specified distance of centred position between neighborly row column REC was specified by illustration above n1 n2 in row space list was specified row width between row nm and n ni n2 in col space list has the similar meaning Fig 5 7 Array machining In row pitch list and column pitch list the user can set the row column pitch between any two rows columns independently Mirror Rota
3. 58 Specialized Concentrated Focused LEAEEFARROARAA fe HcStudio no file File Edit View PESsetsi Machine Window Help INC Single Block Handwheel Gear ShifttFsS Set Offsets F are Mitoa Move to Workpiece Origin FT rimin _ m 15 450 Save the Current Workpiece Origin 0 0 000 0 000 0 000 a A i Load the Saved Workpiece Origin 1 0 000 0 000 0 000 2 0 000 0 000 0 000 fie 52 500 3 00 000 0 000 0 000 4 0 000 0 000 0 000 Trace Lo S 0 000 0 000 0 000 l 6 0 000 0 000 0 000 T T 0 000 0 000 0 000 2011 06 14 10 8 0 000 0 000 0 000 dh 2011 06 14 oF g 0 000 0 000 0 000 A ON11 0R 14 06 Advanced MDI CtrltshitttFd Fig 5 24 Save the current workpiece origin Load the Saved Workpiece Origin It is used to load the coordinate value of the saved workpiece origin Start Click Start and the system will enter auto processing mode If the system is under simulation state it will execute simulative processing The user also can click button on toolbar to implement this operation Pause During auto processing choose the menu item pause the system will Suspend processing and raise the cutter to enter auto pause mode To resume processing choose start If the system is under simulation mode choose pause and the system will suspend simulation and enter auto pause mode To resume simulation choose start The user can also
4. ee Ce Valid time Be valid after loading the procedure again gt N4072 PLT Tools Distance While Process Area 82 Specialized Concentrated Focused Lie LF ARR DA RADA A N sraton The tool spacing should be smaller than tool diameter when processing in PLT area gt N4073 Two Dimensional File Depth EZ S Inston It specifies the processing depth of two dimensional file DXF File Translating Parameter gt N4080 Safe Height At GOO Feedrate Ee ae Valid time Be valid after loading the procedure again It sets the lifting height of Z axis in rapid traverse when processing DXF file gt N4081 Two Dimensional File Depth Specialized Concentrated Focused 83 A te He 2 UF Ht BRA RD 2 Weihong Electronic Technology Co Ltd WEIHONG E file gt N4082 The Source Of Machine Depth mm millimeter It specifies whether the processing depth is defined by the parameter or DXF file mm millimeter 1 gt 99999 0 Valid time Be valid after loading the procedure again It sets the processing depth of two dimensional file each time during stratified processing gt N4084 Use First Point As Origin In DXF Files 84 Specialized Concentrated Focused LEAP OEFARR OA RAA A Weihong Electronic Technology Co Ltd WEIHONG o wwe oe O false don t use first point as origin Range false 7 st pontasong 1 true use first point as origin pet fm Valid time Be v
5. 5 Click OK and close the computer 6 Open the computer and the following dialog will be ejected Specialized Concentrated Focused 7 Lie He UF ARR DARD Weihong Electronic Technology Co Ltd WEIHONG Hardware Update Wizard Welcome to the Hardware Update Wizard Windows will search for curent and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy Can Windows connect to Windows Update to search for software Yes this time only O Yes now and every time connect a device Click Next to continue Fig 2 6 Hardware installation interface page one 7 Select no not this time 8 Click Next and a prompt will appear to guide how to install software for Naiky CNC adapter card Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install software for Naiky CAC Adaptor PEIMC 6A O If your hardware came with an installation CD ml EA o floppy disk insert it now What do you want the wizard to do Install from a list or specific location Advanced Click Hest to continue B ack Fig 2 7 Hardware installation interface page two 9 Select install the software automatically recommended 10 Click Next and the system will start installing software which will
6. 5 65820 S550000 M106 G43H125 M1 1044 202 M1126121 402F 244 3 M1 148 07 105 6 026 1 106 M1 164 66 037 6 17941 17 M1 1o4 06 561 Y 6 31421 154 N1204 06 2 76 6 45271 157 N122 05 905 Y 6 53321 121 M124x 05 606 Y 6 61521 105 M126 65 307 Y 6 67921 069 M120 05 002 i D73 bad lt gt Fig 4 18 Auto operation window Click the right mouse button in this window and a shortcut menu will pop up as Fig 4 19 w Show File Line Humber w Trace Current Line Open and Load Fig 4 19 Shortcut menu of auto operation window All of those menu items can be found in standard menu among which Show File Line No and Trace Current Line can be found in View menu the other 3 items can be found in File menu Refer to section 5 1 and 5 3 for explanation The user can switch among the 3 modal windows Manual Auto and Calibration Methods to Switch to Auto Window Menu method choose Window Show Auto Window Shortcut key method press Ctrl 1 key to activate Auto window Vv Y Vv Mouse method click the window title Auto directly Prompt In this window the user can only view the loaded file instead of editing or modifying it To edit this procedure please execute file F edit loaded file E or click the right mouse button in this area Then choose edit loaded file E and do editing in edit file window 4 8 Manual Operation Window 24 Specialized Concentrated Foc
7. IJK Increment Mode Valid Type BOOL Ow fe o Range 1 true valid Valid time Be valid immediately without restarting the system Remark 1 when true is selected the coordinates of the center of the circle is defined according to the starting point of the arc to be processed 0 when false is selected the coordinates of the center of the circle is defined according to the coordinates of workpiece origin gt N4068 Pause And Prompt While Change Tools ee 0 false no prompt for tool changing Range false no promp Hanging 1 true prompt for tool changing Specialized Concentrated Focused 81 A te He 2 UF Ht BRA RD 2 Weihong Electronic Technology Co Ltd WEIHONG Valid time Be valid immediately without restarting the system When 0 false is selected the system will continue processing instead of pausing when meeting a tool change order When 1 true is selected the system will suspend processing and give out a prompt Now it is time for tool change Press stop and then execute breakpoint resuming To cancel tool change please press start to continue processing PLT File Translating Parameter gt N4070 Safe Height At GOO Feedrate mm millimeter 1 99999 Valid time Be valid after loading the procedure again It sets the lifting height of Z axis in rapid traverse when processing PLT file gt N4071 PLT Unit Unit mm plu millimeter plu
8. Raise Tool To Appointed WorkCoor When Pause Specialized Concentrated Focused 79 A te He 2 UF Ht BRA RD 2 Weihong Electronic Technology Co Ltd WEIHONG paras O false Don t use g 1 true Use Valid time Be valid immediately without restarting the system Remark 1 When parameter 4048 is set false and processing pauses 4050 Z axis tool raising value when processing pauses is valid while parameter 4049 Z axis position when processing pauses is invalid 2 When parameter 4048 is set true and processing pauses parameter 4049 Z axis position when processing pauses is valid while parameter 4050 Z axis tool raising value when processing pauses is invalid gt N4049 Tool Raising HWorkCoor On Pause O w e ee ae gt N4050 Tool Raising Height On Pause o betat ee Valid time Be valid immediately without restarting the system Instruction It sets the lifting amount of Z axis during pause gt N4051 Safe Height 80 Specialized Concentrated Focused L amp AEOFARROARAA A Weihong Electronic Technology Co Lio WEIHONG O w e ee Valid time Be valid immediately without restarting the system The height is defined according to the workpiece coordinate origin and the system regards horizontal movement on this level as safe This parameter is used during backing to workpiece origin and breakpoint resuming gt N4063
9. auto update package and then double clock it to start auto update And then the computer will be restarted automatically 3 Run Nestudio system The key steps will be introduced in detail as follows 2 2 1 Installation of Ncstudio Motion Control Card Power off the host machine and open the case cover and then insert the card into an available and matched expansion slot When installing the motion control card hold the two sides of the card lightly with your hands to make sure that it is inserted into the slot firmly and well contacted with the computer baseboard without shaking Then tighten the screw of the control card and get the computer case lid on The installation of motion control card then finishes Specialized Concentrated Focused 5 Lie He UF ARR DARD A Weihong Electronic Technology Co Ltd WEIHONG 2 2 2 Installation of Ncstudio Software The installation of software breaks down into the following steps 1 Turn on power and start the computer The system will automatically access the operating system 2 After the operating system is started please close all the other running procedures 3 Insert the installation CD of Ncstudio system into the CD driver 4 Open my computer and double click the CD driver icon After the CD is opened find and double 7 re click the auto update package file the icon tins At this time the following installation pictures will be displayed on the disp
10. by pressing the combination key ALT F Then the corresponding pull down sub menu will pop up Shortcut key operation In the pull down submenu some menu items come with their shortcut keys listed on the right side For example the shortcut key for start S in operate O menu is F9 which indicates that by pressing F9 instead of accessing multiple menus one by one system will execute the menu order directly Some menu items are followed by three dots for example open amp load O eee in file F menu This indicates that when you choose this item a dialogue box will pop up automatically If certain 16 Specialized Concentrated Focused LEAEOFARROARAA rT menu items on a pull down submenu show grey this indicates that these items are unavailable under current condition Besides click the right mouse key on different parts of the screen and a context shortcut menu will pop up From this menu you can choose to execute the order which has been executed repeatedly and bears the closest relevance to your current position 4 3 Tool Bar Below the menu bar is the tool bar which is composed of some operation buttons corresponding to specific menu orders or options Click these buttons to realize the specified functions ta B El bel o r p ffs Y Z Fig 4 5 Tool bar These buttons on the toolbar have greatly simplified the user s operation It transforms the operation process from a sequence of complicated order
11. ARR DA KAA Weihong Electronic Technology Co Ltd WEIHONG 5 2 3 Edit Menu When Procedure Management Window Is Activated HeStudio Untitle nc le GRE View Operation Machine Window Help r A Hew mm Edit the Selected File Delete the Selected File Rename the Selected File Fil Load the Selected File Unt Array Machining mt ee Mirror Rotate Machining Setting Fig 5 10 Edit menu For the above menu items please refer to introductions of Procedure Management Window in section 4 12 and section 5 2 1 for detail 5 2 4 Edit Menu When Procedure Edit Window is Activated HcStudio Untitle nc Le PORES View Operation Machine Window Help Unde Ctrltz A Find Ctrl F Replace CtrltH Array Machining me Mirror Rotate Machining Setting Fig 5 11 Edit menu Array Machining and Mirror Rotate Machining Setting Refer to Array Processing and Mirror Rotate Machining Setting in section 5 2 1 for detail Specialized Concentrated Focused 51 A te He 2 UF ARR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG 5 2 5 Edit Menu When I O State is Activated ReStudio no file Operation Machine Window Help File EEES View Tu La Axis m ae a Array Machining Tt Mirror Rotate Machining Setting rar Fig 5 12 Edit menu Array Machining and Mirror Rotate Machining Setting Please refer to section 5 2 1 Array machining an
12. Ctrl Enter Full screen Ctrl TAB Switch between folding windows Ctrl Del Clear process track window Ctrl Shift F9 Execute machining instruction Ctrl A select all Ctrl C Copy Ctrl E Open and edit Ctrl F Find Ctrl H Replace Ctrl Information of machining procedure Ctrl N New procedure Ctrl O Open and load Ctrl P Edit current processing program Ctrl S Save Ctrl U Unload Ctrl V Paste Ctrl X Cut Ctrl Z Undo ALT 1 F4 Display processing track window ALT 2 Display system log window ALT 3 Display manager window Specialized Concentrated Focused 105 11 2 11 3 106 WEIHONG ALT 4 ALT 5 F3 F5 F6 F7 F8 F9 F10 Pause Break F11 F12 Shift F6 Shift F7 Shift F9 A i He 2 F Ft BIR A RD 2 Weihong Electronic Technology Co Ltd Display editor window Show I O state window Find next Direct location Set the workpiece coordinates of current point Back to workpiece origin Enter Quit simulation mode Start Pause Stop Back to position of tool change Set current point as workpiece origin Fixed presetting Breakpoint resume Shortcut Keys of Manual Window Scroll Lock 4 small keyboard 6 small keyboard 2 small keyboard 8 1 small keyboard a Le a Aa small keyboard 9 small keyboard Activate manual window Manual X direction including jog and increment Manual X direction including jog and increment Manual Y direction including jog and
13. Feedrate FOR z fw Feedrate 100 Feedrate 170 Trace L m Time De E 2011 06 14 10 56 24 Bay Efficiency Quality IE Fig 5 41 Machine menu Turn on Spindle It is used to control the starting of spindle Turn on Coolant It is used to turn on the coolant pump Turn on Light It is used to turn on the lamp on machine tool Change Tool No It can set the current tool No as the desired tool No Kodify Tool Number You can modify the tool number in the following dialog Please input tool number by Cancel Fig 5 42 Modify tool number Feedrate The feedrate can be 0 10 20 50 90 100 120 By choosing this item the user can adjust the feedrate to 0 10 20 50 90 100 or Specialized Concentrated Focused 69 Lie He UF ARR DARD Weihong Electronic Technology Co Ltd WEIHONG 120 similar to the function of the feedrate adjusting button on NC information bar Feedrate mm min ns amp Setting 1500 ee ee ee ee I nee 420 Actual 0 100 Current Took 1 Fig 5 43 Feedrate adjusting button Efficiency Quality Adjustment Click the option and a dialog box will pop up as illustrated below Efficiency Quality Lalit Fig 5 44 Efficiency Quality adjustment button Quality and efficiency relates to each other negatively A priority on quality will lead to high processing quality while a priority on speed will result
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15. Outer Center AY Inner Center AY Outer Center Meg Boundary Y Meg Boundary HEE Pos Boundary Y Pos Boundary Fixed Calibrator First Time After Switching Tool LEH i Fig 4 23 Calibration operation window 4 9 1 Measure the Workpiece Surface Specially designed for Naiky Weihong system this function can help the user to fix the height of workpiece surface conveniently It is used to fix the Z axis workpiece origin automatically equaling mobile presetting when the thickness of tool presetter is 0 To measure workpiece surface the machine tool worktable must be insulated The method of mobile presetting is place the tool presetter on the workpiece surface and then operate Z axis to make the tool nose touches with the tool presetter Then calibration stops The system will then get the position of the tool nose and deduct the thickness of the tool presetter from it Then Z axis coordinate of workpiece origin is fixed Specialized Concentrated Focused 27 A te He 2 UF Ht RRA RD 2 Weihong Electronic Technology Co Ltd Top oil WEIHONG go to Presetter surface record z workpiece coordinate of current point RAS surface VEGAN Fig 4 24 Measure workpiece surface 4 9 2 Special Calibration Special calibration includes auto calibration of workpiece origin and workpiece boundary As calibration signal is used they all are also called special calibration This functio
16. active NUM LOCK will not be taken into consideration gt Stepping Mode Tick any item in the following picture and the system will access stepping mode 0 05mm Cod mm 0 5 mm i m CS mm C 10 mm Fig 4 21 Stepping mode Under stepping mode in the processing track window the machining track is displayed in the color of G01 code The user can implement stepping operation via mouse keyboard and operation panel Trigger the direction button once the corresponding axis will move a fixed step length Customized Step Length Customed Length f 45 mm Click Customized Step Length and a dialog box will pop up as illustrated below Set Customed Inc Length Please set step length Fig 4 22 Setting of step length Enter the proper step length value and click OK Caution Avoid setting a too large step length value in case of equipment damage caused by maloperation 26 Specialized Concentrated Focused LEAEEFARROARAA rT As it takes the system a certain period of time to execute each jog order so please avoid excessively repeated clicking Otherwise the system will give out error prompt information system is busy now and this operation is invalid 4 9 Calibration Operation Window In this window the user can conduct calibration operation Mobile Calibrator Special Calibration w Offset 100 Y Offset 100 Dower Tool Diameter 6 L nner Center Mm Outer Center Y Inner Center Y
17. be installed under system disk default C disk 8 Specialized Concentrated Focused LGHEGTFARRDA RDA 7 Found New Hardware Wizard Please wait while the wizard installs the software Haky CHE Adaptor PCIMC 64 WHHACBA S YS To CAWINOOMWS Systeme rivers Fig 2 8 Hardware installation interface page three 11 Click Next and then the system will prompt the successful installation of software Found New Hardware Wizard Found New Hardware Wizard completes This wizard has finished the software installation for the below device Maiky CNC adapter card PCIMC 5A4 ii i Click finish to close the wizard if Finish Cancel Fig 2 9 Hardware installation interface page four 12 Click Finish CNC system Installation of keypad with PS2 specific interface Specialized Concentrated Focused A i 2 F Ft BIR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG Software versions after NcStudio V5 4 53 support dedicated keypad for you manipulating the machine tool conveniently Please close the computer before installing the dedicated keypad of Ncstudio then pull out the keyboard plug from the computer and insert it into the socket with a steam of line of the keypad Then insert another plug with two steams of line of the keypad into the keyboard socket of computer Please note that plugs and sockets are well contacted Start the computer to enter the operating s
18. i e bottom Left Corner sz 0 gt Horizontal Vertical Unit mm Show this dialog box while running Close Fig 5 29 Rectangular bottom milling window gt Round Bottom Milling Window Advanced Functions Rectange Mill Round Mill Rectange Frame Mill Round Frame Mill MDI Depth E Center of Circle Laver Deoth foi o Tool Radius 3 2 Space Radius Unit mm Show this dialog box while running Close Fig 5 30 Circular bottom milling window gt Rectangular Frame Milling Window 62 Specialized Concentrated Focused LGHEGTARRDA RDA 7 Advanced Functions Rectange Mill Round Mill Rectange Frame Mill Round Frame Mill MDI width 100 Depth Laver Depth 0 1 r o Tool Radius Height 100 Start Point i e bottom Left Corner 0 Inner Outer y f0 Unit mm M Show this dialog box while running Close Fig 5 31 Rectangle frame milling window gt Round Frame Milling Window Advanced Functions Rectanae Mill Round Mill Rectange Frame Mill Round Frame Mill MDI Depth E i Center of Circle Laver Deoth o1 sd o Tool Radius 3 Bie jo Circle Radius 100 f Inner C Outer Unit mm J Show this dialog bos while running Close Fig 5 32 Circular frame milling window MDI Window Advanced Functions Rectange Mill Round Mill Rectange Frame Mill Round Frame Mill MEI Input G Code here J Show this dial
19. moving speed of machine tool when manual direction key and high speed key key 0 on the small keyboard are pressed simultaneously and the feed override is 100 gt N4027 Pause Down Speed mm min millimeter minute 0 100000 Specialized Concentrated Focused 75 A te He 2 UF Ht BRA RD 2 Weihong Electronic Technology Co Ltd WEIHONG Valid time Be valid immediately without restarting the software It refers to the tool falling speed backing to the cutting point before pause of Z axis when processing resumed after a pause gt N4028 Pause Up Speed Unit mm min millimeter minute Range O0 100000 Valid time Be valid immediately without restarting the software It refers to the tool raising speed of Z axis when processing pauses gt N4029 Jiggle Feedrate Unit mm min millimeter minute Range O 100000 Valid time Be valid immediately without restarting the software Instruction It is the corresponding speed of each jiggling gt N4030 Jiggle Step Length O w e 01 o betat ee Valid time Be valid immediately without restarting the software 76 Specialized Concentrated Focused LEAEEFARROA RAAT rT It sets the motion distance of machine tool of each jiggling gt N4031 Rapid Travel Feedrate Unit mm min millimeter minute Valid time Be valid immediately without restarting the software It sets default speed of GOO code instead of processing s
20. t contact it with handkerchiefs and scarves in case of being involved to cause injury or damage equipment Specialized Concentrated Focused LEAEEFARROA RAAT A Contents Mes U A a E eee seni pene acai asec 1 Delis System GharaClenSieS 25 sccetctes ccd ites cotter a E E cattle een eel at 1 1 2 New Improvements and FUNCTIONS ccccccccseseeceececeeeeceeeeceuceceeeseuseceueesseeeseeessseeeens 3 2 oystem Installation and GonmneCon ssrin e estes a A hekecn ected 5 2 1 Basic Configurations Of NCStUCIO ccccceccccecsseeeeeeeeeeceeeeeeeeseeseeeeeeeeeeesseaeeeesseeeeeees 5 22 Mestallan o NCSU IO sorie e a E E O 5 2 2 1 Installation of Ncstudio Motion Control Card cccccccceecceeeeseeeeeeeeeeeeeeeeeeeesaeeeeeeeas 5 2 2 2 Installation Of Ncstudio Software 20 ccc ccccccsececeseceeseeeeeseeeeceueeeseueeessueeeesaeeeesaaess 6 23s WAINStall OMINGSTUGIO weescetecccs cestencnee are ccen R 10 2 4 Connection of Ncstudio Motion Control Card and Driving System ccccesseeeee eens 10 3 Basic Concepts Ol INCSIUCIO mnie a aa netnae eerie sucgneeadinnad Soaeletne 11 SAx Operation Mode and Stale seson a a anther a a 11 Slabs Operation Mode so sind cs anre E T 11 S2 OPEO Stale ean O 11 3 2 Machine Coordinate SYStem itccssisewescvieintieaett oaglees a a N O edcalenane 12 3 2 1 Mechanical Coordinate SySteM cccccccccccccessecceeeeeeeeeseeeeceeseeaeeeesseeeeeeseeeeeessaenes 13 3 2 2 Workp
21. the copyright law of China and provisions of international agreement You are not allowed to remove the copyright statement made in this system and should guarantee to copy the copyright statement in all the duplicates you made for this system the entire system or part of the system You agree to stop any form of illegal copying of this system and document After sales Guarantee The Weihong Company guarantees that within 90 days after the selling of this system there is no Specialized Concentrated Focused 103 A i 2 F Ft BIR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG material or craft defect in the software carrier When a defect has been confirmed our only responsibility is to exchange the software carrier This is also the only compensation we can make to you This after sales guarantee compensation is invalid for any carrier defect caused by accidents abuse or maloperation The exchanged software carrier enjoys a guarantee time of the remaining guarantee time of the original software carrier or a 30 day guarantee time Among them the longer one will be adopted Except the after sales guarantee made above this system does not enjoy any other forms of after sale guarantee Responsibility limited The above guarantee whether made explicitly or by implication constitutes the entire contents of the guarantee including guarantee for the commerciality and applicability of special application aim Whether you fol
22. value after each feed when high speed reciprocating chip removal method is adopted to drill deep holes Fixed Calibrator Block Position gt N4200 X N4201 Y N4202 Z O Detat gi i ii 3 i Valid time Be valid immediately without restarting the system Remark X The value is set as X axis mechanical coordinate when the tool nose reaches the calibration area the closer to the center point the better Y The value is set as Y axis mechanical coordinate when the tool nose reaches the calibration area the closer to the center point the better Z The value is set as Z axis mechanical coordinate when the tool nose reaches a certain height above the surface of the tool presetter Above this height the tool moves at GOO speed below this height the tool moves at the calibration speed 88 Specialized Concentrated Focused LEAEEFARROABRAA e Fixed Point Position gt N4210 X N4211 Y N4212 Z 99999 99999 Valid time Be valid immediately without restarting the system It sets the mechanical coordinates of the fixed point used together with parameter N4005 gt N7018 Z Down Slow Feedrate Begin Speed Percent Valid time Be valid immediately without restarting the system The parameter is valid when N4044 is set as adjust feedrate slowly gt N7019 Z Down Slow Feedrate Restore To Target Feedrate Time O w e re Valid time Be valid immediately without restarting th
23. 01 code for linear motion and GO02003 for arc motion ee mimimin 500 Feedrate Kis the feedrate without cutting S00 code also for IMC mode S000 mininin Fig 4 13 Setting auto speed dialog box Here the user can adjust the machining speed and dry running speed Under manual mode see picture to Manual Calit Glick the figure after setting value setting L_1500 and a dialog box will pop up as the following Banual Feedrate Jog Feedrate Moving with the rapid feedrate if CTRL key ig down otherwise With the normal value Mormal 1300 minimin Fapid 2400 MTAN N Cancel Fig 4 14 Setting manual speed dialog box Here the user can adjust the manual low speed and manual high speed Prompt The method to switch between manual low speed and manual high speed under manual mode Press number Z e key 0 and direction key above Num key simultaneously see the number in picture 5 and the system will switch to manual high speed Press Num key directly and the system will switch to manual low speed Note that the setting operation made here is the same as the setting made in operator s Specialized Concentrated Focused 21 A te He 2 UF A BRR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG parameters in parameter window Actual Value lt is the instantaneous value of feed speed which alters with the change of set value the current acceleration or deceler
24. 1172 Z O w e O ww e It sets the upper limit of workpiece coordinate of each axis 6 3 3 Spindle Parameters gt N0004 Stop Spindle When Finish Ow p pees O false Not stop J 1 true Stop Valid time Be valid immediately without restarting the system It specifies whether the spindle will stop revolving when processing ends gt N0005 Stop Spindle While Pause Stop Specialized Concentrated Focused 91 A te He 2 UF Ht BRA RD 2 Weihong Electronic Technology Co Ltd WEIHONG None O false Not stop 1 true Stop Valid time Be valid immediately without restarting the system It specifies whether the spindle will stop revolving when processing is suspended 6 3 4 Ref Parameter gt N2001 Move To Mechanical Point Before Machining 1 true Back to mechanical origin Valid time Be valid immediately without restarting the system Select true the system will prompt the user to implement back to mechanical origin before machining each time Select false the system will enter into processing state directly without giving any prompt 6 3 5 Cutter Parameter gt N14900 Mobile Calibration Block Thickness mm millimeter 0 100000 Valid time Be valid immediately without restarting the software 92 Specialized Concentrated Focused Lie 2UT A RRMA IRD 4 IH NG Instruction It sets the max length for the selected tool Tool Paramet
25. AM2011 06 14 0f Mobile Calibrator CtrltFT M 2011 06 14 0S Fixed Calibrator Shi fttFT iJ 2011 08 14 Uf Back to Mechanical Origin Ctrlt Home Back to Fixed Point Ctrltl sean Function Ctrlt4 Disable Mechanical Limits Parameter Restore Set Parameters Fig 5 17 Operation menu Single Block Under Single Block mode the system will enter Pause mode when the speed of processing procedure becomes 0 Then press button F and the processing will begin again The system will enter Pause mode again when the speed of processing file becomes 0 again The user can choose this function before or during processing since it is helpful for error diagnosing and failure recovery Handwheel Gear When handwheel gear is selected under Auto mode click button F and the system will implement the processing procedure with the turning of handwheel When the handwheel stops moving processing will also stop The processing speed changes with the movement speed of Specialized Concentrated Focused 55 A te He 2 UF A BRR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG handwheel The user can choose this function before machining and this will help him to judge whether the processing procedure is correct Set the Current Point as the Workpiece Origin XY Set the current mechanical coordinate point of X Y as the workpiece origin Set Offsets Choose this item and a dialogue b
26. Be valid after loading the procedure again It sets the lifting height of Z axis in rapid traverse when processing ENG files gt N4091 Pause And Prompt While Change Tools O false Don t pause and prompt tool change true Pause and prompt tool change Valid time Be valid after loading the procedure again 86 Specialized Concentrated Focused LEAEOFARROABRAA rT It sets whether to pause and prompt tool change when it is time for tool change during ENG file processing gt N4093 Machining ENG File By Tool Number ee O false Not use cutter choosing for processing 1 true Use cutter choosing for processing 0 false Valid time Be valid after loading the procedure again This function enables the user to do processing according to the specified tool number and only its corresponding files will be processed gt N4094 Pause Time After Each Cycle Valid time Be valid after loading the procedure again lt specifies the pause time after each circulation finishes when processing ENG file gt N4095 Deep Hole Machining Way Specialized Concentrated Focused 87 A te He 2 UF Ht BRA RD 2 Weihong Electronic Technology Co Ltd WEIHONG Valid time Be valid after loading the procedure again atin There are two ways for deep hole processing 0 reciprocating chip removal 1 high speed reciprocating chip removal gt N4096 RETRACT VALUE a Se It sets the tool retracting
27. IMC 6AConfi 2011 06 14 09 11 41 The dynamic data file C Program Files Wailer PCIMC BAConfi 2011 06 14 09 11 41 The dynamic data file C Program Files Mailo PCIMC 6A Conf 2011 06 14 09 11 41 The eonfigure file does not exist or 15 not compatible Fle i 2011 06 14 09 11 40 We Studio initiates Fig 4 37 System log window The log information includes 1 System on off 2 Auto processing on off 3 Workpiece coordinates modification 4 Alarms 5 Other system information Click the right mouse button on the system log window and a shortcut menu will pop up as illustrated below Clear Logs ra W Show This Session W Show Information Items w Show Warning Items Wo Show Error Items Fig 4 38 Shortcut menu of system log window Clear Logs It will clear the log information in the current system log window gt Menu method Choose Edit Clear Log on the menu bar gt Mouse method Move the mouse into the log window and click the right mouse button Then choose Clear Logs C on the pop up shortcut menu Caution Considering that a too large log file will affect the system s performance and responding time the system log should be cleared regularly 38 Specialized Concentrated Focused LEAEEFARROARAA rT Choose any one of the following items and a mark v will appear before it Choose it again and the mark v will disappear indicating that this item is not selected
28. Map Choose this item and a dialogue box will pop up displaying shortcut key information of Ncstudio ShortCut tzt Notepad Sime File F Edit jFormatt View Oo Help a Back to Reference Point Ctrl Home Back to W C Origin F Reset F2 Hobile Calibrate Ctrl F7 Fixed Calibrate Shift F7 Goto Fixed Position Ctrl D SPC Current H C F Set W C Origin shift F start F9 Fig 5 48 Shortcut key list window Specialized Concentrated Focused 71 A te He 2 UF A BRR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG About NcStudio Choose this menu item and a dialogue box will pop up telling information like edition No of Ncstudio model number of the control card and system registration information etc About HCStudio CNC router motion control system Nestudio V8 Register Version 8 230 Shanghai Naiky Electronic Technology Co Ltd LegalCopyright Cj 2000 2006 Shanghai Naiky Electronic Technology Co Ltd Information Adapter Hardware Description PCIMC_SIMU SYS Adaptor NO WHNC 0402 005M 1 234 001 Self check result 2 00 55 00 HS 00 IN 01 F1 1550 Remained time 1550 hours Fig 5 49 About NcStudio 72 Specialized Concentrated Focused LEAEOFARROA RAAT rT 6 Parameter Configuration Equipped with a rich store of processing parameters Ncstudio is competent for various processing tasks In this chapter we will introduce operator s parameters only For manufac
29. Show This Session Click the right mouse button on system log window and then choose show this session T from the pop up shortcut menu or show this session s logs T from menu view VY Choose this item and the user can only view the log information of the current operation If this item is not selected the user can view the log information of both current operation and the previous ones Show Information Items Click the right mouse button in the system log window and choose show information items I from the pop up shortcut menu or choose show information items I from menu view VY Each log information item is marked by an icon D Choose this item and the user can view information like system on off If not the log information items will be concealed Show Warning Items Click the right mouse button in the system log window and then choose show warning items WY from the pop up shortcut menu or show warning items WY from menu view VY Each warning is marked by an icon ay Choose this item and the user will be able to view system warning information If this item is not selected the system warning information will be concealed Show Error Items Click the right mouse button in the system log window and then choose show error items E from the pop up shortcut menu show error items E from menu view VY Each error log is marked by an icon xi Choose this item a
30. WEIHONG ENGRAVING MACHINE S MOTION CONTROL SYSTEM Ncstudio V8 Users Manual For PCIMC 63A 53B 53C Control Card LEKPEFARLBOARAA A Preface Thank you for choosing our product This manual intends to help you acquaint with the product of our company and be informed of our system s constitution configuration and usage It introduces the system s installation and various functions Before using this system please read this manual in detail It will help you make good use of our products Considering the continuous upgrading of hardware and software it is possible that the software and the hardware you have received differ from the statement made in this manual for which we apologize for any inconvenience caused Specialized Concentrated Focused WEIHONG A te He 22 F Ft BIR A RD 2 Weihong Electronic Technology Co Ltd Warning h Don t plug or pull out the cable connected with the control card when power on Please don t plug or pull out the cable of manipulation boxes when power on For safety and disturbance reduction the shell of computer and integrated machine must be grounded If machine is not in using please shut off the power Please pull out the BNC connector plugs when the machine will not be used for a period of time The spindle s life span is inversely proportional to its rotation speed The engraver is very sharp ban touching it in operation in case of injury And also don
31. Weihong Electronic Technology Co Ltd Customize Trace Color Background Cancel Coordiate W Draw the mechanical limit frame Fig 4 35 Customize dialogue Click the color selecting button and a Color dialogue box will pop up as illustrated below Ennn Current color with dotted frame mE J Ww m 22 transparent _ tran Other currently chosen color j Fig 4 36 Color selection box Standard Other colors gt Track Color In the machining track window the user can define the color of the processing orders in the customize dialogue box including h Color of GOO order this color indicates the track color of GOO order 2 Color of G01 order this color indicates the track color of G01 order 3 Color of G02 order this color indicates the track color of G02 order 4 Color of G03 order this color indicates the track color of G03 order The track color of manual operation and jog is the same as that of GO1 order gt Background Color It is the background color of the machining track window The user can choose two different colors to form the back ground color of the machining track window with a gradual change between the two colors 36 Specialized Concentrated Focused LEAEEFARROA RAAT A gt Coordinate Color This color is used to highlight the worktable borders and the coordinate system Prompt If the color of a processing order track i
32. When high speed level smooth adaptive connection is adopted the system will stop processing when the connection speed becomes 0 Machine Tool Pause During auto processing to suspend processing select menu item operate O pause P or click button on the toolbar or shortcut key F10 and the system will suspend processing immediately To continue processing choose menu item Operation O Start S or click button on the tool bar or shortcut key F9 Block Skip Execution Select menu item Advanced Start A and a dialogue box will pop up Choose the starting row and ending row of the procedure block to be processed Refer to Advanced Start in section 5 4 Operation Menu for detail Specialized Concentrated Focused 101 A i 2 F Ft BIR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG 9 Precautions in Operation 9 1 Precautions for Multi Task Executing It is recommended that the user should consider the computer memory and not open too many windows at the same time For some application procedures such as game procedure VCD player etc they might not run stably and smoothly They are likely to take excessive system resources like memory and CPU time slice etc during running and at last cause computer crash Therefore during processing in order to avoid processing interruption caused by system crash it is recommended not to open these procedures 9 2 Precautions for Backing to Mechani
33. achining time OO UU 2i Spindlecr nin Current Command Set od es Setting Part Count 4 aaan k Actuak 12000 Repeat Process is 100 Repeat Process Count Spindle ON GOO Fixed Repeat Process Interval Time Fig 4 9 Time information Time information is showed on the right side of the title bar Under simulation mode the predicted executing time calculated on the basis of 100 feed override is displayed During actual machining the actual processing time is displayed 4 6 1 Current Position To describe every position properly Ncstudio supports displaying both mechanical coordinate system and workpiece coordinate system simultaneously The user can set the relative offset value between the two coordinate systems flexibly A mark indicating mechanical coordinates effective will appear before each axis when back to reference point is executed as illustrated in the figure below HC State Axis M Coor wW CODF Remained 0 000 0 000 0 000 r 0 000 0 000 0 000 r 0 000 0 000 0 000 Fig 4 10 Current position The system provides simple ways for the user to set and adjust the workpiece origin To set the current point as the workpiece origin the user only needs to move the cursor to the coordinates display area of the target axis and then click workpiece coordinates A dialogue box will pop up as Specialized Concentrated Focused 19 A te He 2 UF A BRR A RD 2 Weihong Electronic T
34. alid after loading the procedure again It specifies whether to set the first point as the workpiece origin in DXF files Remark 0 False It sets the zero point in DXF file as the workpiece origin 1 True It sets a user defined point in DXF file as the workpiece origin For example during CAD graphing when we define an arbitrary point it will not be processed in the picture near or inside the graph the system will set it as the default workpiece origin If there are several points in the DXF file the system will set the first point as the workpiece origin gt N4085 Enable Machine Dividually Ow e Range 0 false Invalid 1 true Valid O m pooo Valid time Be valid after loading the procedure again The system will not process another shape until the last shape is completed gt N4086 Method For Drill In DXF Files Cw pe 0 Complete for once Range 1 Reciprocating chip removal Valid time Be valid after loading the procedure again Specialized Concentrated Focused 85 A te He 2 UF Ht BRA RD 2 Weihong Electronic Technology Co Ltd WEIHONG It sets the method for drilling holes in processing DXF files gt N4087 Each Depth For Polydril 0 99999 Valid time Be valid after loading the procedure again Instruction lt sets each depth for reciprocating chip removal ENG File Translating Parameter gt N4090 Safe Height At GOO Feedrate mm millimeter 0 99999 ee Valid time
35. ate after software starts up and an emergency stop occurred Push the lett button then all axes move to the Mechanical Origin in order 4 and Y axes You can validate the mechanical coordinate directly it you contirm that you had done this step at the last start up and The Machine is not poyvered off Mo emergency stop occurred A Disable Directh Setting since the current position is already out of the limit Please select one of the following three ways Push the lett buttons then corresponding axis moves amp Axis back to the mechanical points Axis Z Axis Fig 5 37 Back to mechanical origin press this button and all the axes will move to the mechanical origin successively Z axis first and then X and Y axes The order of Z1 and Z2 can be decided by the manufacturer Setting Directly it sets the current X Y Z coordinates as the mechanical coordinates Before doing this operation the user must confirm that the current X Y Z coordinates coincide with the mechanical coordinates If the machine tool has ever been turned off or undergone an E stop before this operation it is not recommended to do the above operation n AXIS Y AXIS Axis it makes the corresponding axis return to the mechanical origin 66 Specialized Concentrated Focused L amp E GTFARROA RADA EF Axis td Coor Wy COOF Remained 0 000 0 000 0 000 r 0 000 0 000 0 000 F 0 000 0 000 0 000 Fig 5 38 O
36. ation condition and the feed override Current Tool No It shows the number of the currently used tool 4 6 3 Spindle Speed This area displays information like the set speed actual speed and spindle override etc Here the user can also adjust the set value and spindle override Spindlecr Amini _ J Setting 12000 aaraa aa d Actual O a 100 100 Spindle Oh G00 Fixed Fig 4 15 Spindle revolution zone Spindle Override Sliding Block Pull the sliding block to adjust current spindle revolution speed within a scope of 0 100 The revolution override is shown in percentage and Actual Value Setting Value x Current Spindle Revolution Speed Override Spindle Revolution Button This button controls the spindle rotation on off Spindle Revolution Speed Setting Click Setting Value and a spindle rotation speed dialogue box will pop up In this box the user can set the spindle rotation speed as illustrated in Fig 4 16 spindle Key Spindle rev Fig 4 16 Set spindle rotation speed dialogue box 22 Specialized Concentrated Focused Liki OTARBROA RAS rT G00 Fixed Select this menu item and you will be able to fix the running speed at 100 of the set value of dry running speed unaffected by feed override 4 6 4 Current Interpolation Order Set and Cycle Machining SS Current Command Set 54 Part Count Repeat Process Repeat Pracess Count ald Repeat Process Int
37. ation of processing procedure during auto processing such as the processing time processing range etc Combining with simulative operation function the user can get various information of the processing procedure quickly and rapidly Total Time It shows the statistics for total machining time and cutting time Motion Range lt refers to the max and min workpiece coordinate value the machine tool can move during processing Machining Range lt refers to the max and min workpiece coordinate value the machine tool can move during actual cutting Specialized Concentrated Focused 53 A te He 2 UF A BRR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG 5 3 2 View Menu When Processing Track Window is Activated HecStudio mo file File Edit Operation Machine Window Inc Tool Far status Har Axis ha Ci ka 15 i File Information aie a4 Zoom Out Humt eS Dz Zoom on Hum Center View Home Hl Trace Fit to Window Hum Show Current Foint End Ratio Customize Front View HumS Top Yiew Hum Bottom View Hum2 Left View Hum4 Right View Hum southwest View Hum Horthwest View Him T Southeast View Humi Hortheast Hum Fig 5 15 View menu 2 The items on this menu are zoom out in center view fit to window show current point ratio customize front view top view bottom view left view right view southwest view northwest view southeast view northeast view
38. cal Reference Point The back to mechanical reference point process varies with the requirements of different systems For systems with a high requirement for precision the process of resetting will take a long time and the user needs to pay attention to the NC state window during this process and exit from back to mechanical origin window when the system enters into IDLE mode Otherwise the back to mechanical origin process will be artificially terminated instead of being normally finished lf the back to mechanical origin process is terminated manually the consequences will be 1 As the limit mechanical origin signal is still on port alarm may occur 2 Inexact positioning may occur the calibration function of back to mechanical origin is damaged manually and as a result the mechanical coordinates become inaccurate 3 Soft limit function becomes ineffective as the back to mechanical origin process has not been finished the system will regard the soft limit function as ineffective until oack to mechanical origin process is finished 102 Specialized Concentrated Focused LEAEEFARROA RAAT A 10 Software License Agreement License Shanghai Weihong Electronic Technology Co Ltd hereinafter referred to as Weihong Company grants you the right to use this software for which you must guarantee that you will not use copy revise rent or transfer this system or any part of this system
39. ce annir anaesseasiee tates eseceadwoas secon eotneeencneaseanes 31 4 10 Machining Track WINGOW Aemceemee eee neers Sines an tae tne tear ont cen ees a 32 4 11 System Log WNGOW errosario E E ene etoge neds 37 4 12 Procedure Management WINdOW cccccccccseeccceeeeceeeeeseueeeseeeeseuseessueeesseeessaaees 39 4 13 Procedure FIG Edit VV INGOW s3i22c6i 2s iciousnns saben cesaacnteceusen O T 43 4 14 VO State Input Output State Window ccceecceeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeesaaeeeeneeaas 43 DB INCSIVGIO MENU SY StS Il isenecit ts om dette e a a a e S 45 S SFe 71S 8 pea nr er eae E e eee rn 45 S2 EA Menar ei a oe tens Aa daa duatdaaal eed a dati see aire meadowandode 47 5 2 1 Edit Menu When Processing Track Window is Activated c ccccceeeeeeeeeeeeeeeees 48 5 2 2 Edit Menu When System Log Window is Activated ccccseseeeeceeeeeeeeeeeeeeeenaees 50 5 2 3 Edit Menu When Procedure Management Window is Activated cccsscseeeee 51 5 2 4 Edit Menu When Procedure Edit Window is Activated sccceseseeseeeeeeeeeseeeens 51 5 2 5 Edit Menu When I O State is Activated ceeeceeeceeeeeeeeee eee eeeeeeeeeeeeeeeeeesaaaeeeeeeaas 52 Dios MCW MENU saraan aera tence Peat eran a a genke a a cede tows 52 5 3 1 View Menu When Procedure Management Window Procedure Edit Window and VO Status Window are Activated erir sc salatase eee least eho a said a 52 5 3 2 View
40. chining track window is currently active the machining track can be moved by pressing the four direction keys on the keyboard Zoom in out The user can zoom in out the processing track via mouse keyboard and menu gt Menu Choose view V zoom in or Zoom out gt Mouse Method Move the mouse into the processing track window and click the right mouse button Select zoom in or zoom out in the pop up menu to switch between WH and u Prompt When zooming the machining track graph with the mouse the user can zoom in out a part of processing track within a particular area selected by the mouse When the graph has been magnified to the maximum size the system will automatically switch to zoom out mode When the graph has been reduced to the minimum size the system will automatically switch to zoom in mode gt Keyboard Method When the machining track window is active the user can zoom in out the graph by pressing or on the small keyboard Caution Key and key on the main keyboard are invalid Centering The center of the current processing scope is shown in the central area of the machining track window gt Menu Method Select View V Center View H gt Mouse Method 34 Specialized Concentrated Focused easier a WEIHONG Move the mouse into processing track window and click the right mouse button Then select center from the pop up short c
41. conduct the above operation by clicking button on toolbar Stop During auto processing choose menu item stop the machine tool will cease processing and raise the cutter The system will end the entire processing task and enter into auto idle state This is the normal way to halt processing procedure during processing Under simulation mode choose menu item stop the system will suspend simulation and enter autolidle state To resume simulation choose menu items like start advanced start and breakpoint resume etc The user can also conduct the above operation by clicking button on toolbar Enter Simulation Mode then Start Simulating By selecting this menu item the machine tool will conduct high speed simulation from the Specialized Concentrated Focused 59 A te He 2 UF A BRR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG beginning of the processing procedure and provide the user with a high speed and vivid simulative processing environment Under simulation mode the system doesnt command the machine tool to make the corresponding mechanical movement but the cutter s route will be displayed in the processing track window at a high speed Through simulation apart from other appended information the user can be informed of the machine tool s movement path in advance and thus avoid equipment damage caused by programming errors Once simulation starts this menu item will chang
42. d Mirror Rotate Machining Setting for detail 5 3 View Menu The items in View menu vary with the currently active window in the second window area for example machining track window system log window procedure management window procedure editing window and I O state window 5 3 1 View Menu When Procedure Management Window Procedure Edit Window and I O Status Window are Activated HcStudio no file Wi File Edit peration Machine INC Tool Bar Status Bar Axis Ml Ci M 15 File Information a l Fig 5 13 View menu 1 Show File Line Number This function displays conceals the row number of processing procedure in the auto window This menu item is effective only when the auto window is activated Trace Current Line 52 Specialized Concentrated Focused LBA UTA RR AIK 2 rT Weihong Electronic Technology Co Ltd WEIIONG The function traces the row number of current procedure in the automatic window during processing File Information Click File Information and a dialogue box will pop up as illustrated below File Information File Mame n information Total Time Mote The time i calculated by motion code time perhaps not equal to the actual value Motion Range Min hia Cutter moving length Goo 0 000 501 0 000 G01 G02 Gos Sum Fig 5 14 Statistics of processing procedure The dialog box displays the statistic inform
43. d The user can re edit these files quickly Exit lt is used to close NcStudio system lf the processing procedure in editing has not been saved when the user wants to exit from NcStudio system a dialogue box will pop up asking the user whether to save the file or not To save it click Yes otherwise click No Not to exit from the system click Cancel If the system is under auto processing mode the user will be prompted to end the current processing before exiting from the system 5 2 Edit Menu The items in edit menu change with the currently active window in the second window area for example processing track window system log window procedure management window and I O state window Specialized Concentrated Focused 47 A te He 2 UF A BRR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG 5 2 1 Edit Menu When Processing Track Window is Activated Studio Untitle nc kee View Operation Machine Window Help Clear View Ctrltiel Array Machining Il Mirror Rotate Machining Setting T M Fig 5 5 Edit menu Clear View Refer to Clear View in 4 10 Processing Track Window for detail Array Machining This function allows the user to conduct array processing for the same processing procedure Choose this item and a dialogue box will pop up as illustrated below p Array Machining Mote Only support G File by far S Row spacelR
44. dly carry out processing procedure according to columns and arrays defined 6 It Supports rotary image processing This function can perform rotary image machining centered on the workpiece origin 7 It supports stepping function the user can set the precise feed value and adjust the step length value flexibly 8 It Supports user data input function the user can input G code online and execute it right away Specialized Concentrated Focused 1 WEIHONG L amp E UFARROA BAA Weihong Electronic Technology Co Ltd 9 It supports advanced processing instructions Simply by inputting several parameters bottom milling and edge finding can be realized 10 It Supports single step mode the user can set a processing task to be executed as single step mode which provides a good support for error diagnosing and failure recovery 11 Advanced auto functions such as breakpoint resume and block skip execution are supported 12 Feed shaft can back to mechanical origin reference point precisely 13 It Supports auto tool calibration function including fixed presetting mobile presetting and auto centering etc 14 lt supports workpiece field save restore function By taking into consideration the problem of sudden power failure customers in southern China are likely to meet the system has been designed to prevent any system file damage caused by a sudden power off Functions like breakpoint resume backing to mechanical or
45. e checking and alarming for lubricant oil liquid level and spindle breakdown are newly added Specialized Concentrated Focused 3 A i 2 F Ft BIR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG 13 Interface feedback of change the polarity of the current point has been modified and becomes more humanized 14 Lighting control of machine tool function is newly added 4 Specialized Concentrated Focused LEAEEFARROA RAAT A 2 System Installation and Connection 2 1 Basic Configurations of NcStudio Host Computer CPU basic frequency 1G or above RAM above 512M Hard disk above 20G Display adapter 1024 768 at least Display above 14 VGA CD ROM 4 X or higher optional Main board expansion slot more than 2 PCI slots 2 2 Installation of NcStudio lf there is any old edition of NcStudio on your computer delete it before you install the new system Please refer to uninstall of Ncstudio chapter for unloading guidance in Chapter 2 3 Ncstudio is constituted by two parts software and motion control card As a result its installation can be divided into two steps the installation of software and the installation of motion control card Please install the motion control card before installing the software including the following steps 1 Close the computer and install the motion control card 2 Restart the computer to enter the operating system then insert the installation CD and select
46. e into stop simulating then leave simulation mode Choose this item simulation will stop and the system will exit from simulation mode The user can also choose button on toolbar to implement this operation Advanced Start Select this function and an Execute advanced options dialogue box will pop up as illustrated in Fig 5 25 Execute Advanced Options In this windows you can select processing black fram the current file loaded For G file you can only use the row number to determine the processing range For Eng file you are allowed to accord the track Mo ta select determine the processing range T C File Stert S File Ende Specify line Moc29827 f Specify line Mo 298284 o _ Fig 5 25 Advanced start This function allows the user to conduct procedure block skipping The user can choose the processing range in the dialogue box according to the type of the procedure file gt Specify the Range according to the Row Number 60 Specialized Concentrated Focused L amp AEOFARROARAA rT From TO C File Start S File Ende fe Specify line Mo 28 f Specify line Mo 29826 C E Fig 5 26 Operation menu The user can choose to process any block in the procedure according to the row number gt Select the Processing Track Number Please input the track number that you want to execute If more than one track You want to select please use the blank or comma as separator For e
47. e ndeiien Moiese 99 OA Manual OD CAO soisin a E A NE cs 99 8 5 SEL WOrkpleCe ONM oeiia a r a dere 100 8 67 Execute Ato WMIACRINING virrei o nia totes iuanstesdieeeeluanaleciateaekese tones 100 Oz PRECAUTIONS IM OPEO hesr E 102 9 1 Precautions for Multi Task EX Cuting ccccccseeceseeceseeccseeseeeeeceeeeesseeseeeessseeseeeess 102 9 2 Precautions for Backing to Mechanical Reference Point cccceceseeeeseeeeeeeeeeees 102 IO SOnWaneTHCENSE AGIE SION urera E N N 103 Tits Appendix SMONCULIKCY S OSE caen E a deeds Gel eenederae de ds 105 11 1 Global SMONUCUL KOY S ecrire EE EE EA 105 11 2 Shortcut Keys of Manual Window ccccceecccceeeeeeeeeeeeeeeeeeseeeeseeeeeseeeesaageeesanees 106 11 3 Shortcut Keys in Processing Track WiNdOW 0 cceeceeeeeeeeeeeeeeeeeeeeeaaeeeeeeeeseeaees 106 Specialized Concentrated Focused V Kt He 2 F At BIR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG vi Specialized Concentrated Focused LEAEEFARROA RAAT A 1 Summary NcStudio system an engraving machine motion control system is independently developed by Weihong Electronic Technology Co Ltd with copyright reserved This system can directly support G code and PLT code format generated by various CAD CAM software such as UG MASTERCAM CASMATE Art CAM AUTOCAD and COREDRAW The operating system of Ncstudio makes full use of 32 bit computing and multi task handling In add
48. e processing file already exists in file list box double click this file and it will become the current processing file Trace Log M Editor I State C Documents and Setting Wy Documents File Hame Biio 1i y 10 S008 06 23 13 19 O24 2011 05 31 08 03 T92 2011 05 31 08 03 2011 05 17 17 32 PO11 O5 1T 17 32 PO11 O5 1T 17 32 2011 05 17 17 32 2011 05 17 17 32 2011 05 17 17 32 4 dxf HLI cense tx HAT hatsnew Fig 4 42 Component of procedure management window In addition the user can also open processing files by choosing file F open and load O 7J from the menu Edit Processing Procedure File There are three ways for the user to edit the selected processing procedure One select Edit E Edit the Selected File E Two click the right mouse button in procedure management window and then select Edit from the pop up shortcut menu Edit Three click button under the procedure management window And then the system will switch to procedure edit window automatically The user then can do editing in this window Please refer to procedure edit window for guidance on editing Delete Processing Procedure File There are three ways for the user to delete the selected processing procedure Specialized Concentrated Focused 41 A te He 2 UF BRR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG One select Edit Delete the Selected File D
49. e system The parameter is valid when N4044 is set as adjust feedrate slowly during which the feedrate recovers from the setting value specified by N7018 to the initial set value of feedrate Specialized Concentrated Focused 89 A te He 2 UF Ht RRA RD 2 Weihong Electronic Technology Co Ltd WEIHONG 6 3 2 Axes Parameters gt N1002 Need Confirm Clear WC Unit None O false Don t need confirmation Range true Need confirmation 1 true Valid time Be valid immediately without restarting the system Whether to prompt when setting the current workpiece coordinates as zero setting the current point as the origin of workpiece coordinate If a prompt is given the possibility of maloperation can be reduced Check Work Coordinate Range gt N1150 X N1151 Y N1152 Z None O false Invalid true Valid Valid time Be valid immediately without restarting the system Select true the system will check if the current point lies within the workpiece coordinate range Select false the system will not conduct the above checking Work Coordinate Lower Limit gt N1160 X N1161 Y N1162 Z 90 Specialized Concentrated Focused LEAEEFARROA RAAT A Valid time Be valid immediately without restarting the system Instruction It sets the lower limit of workpiece coordinate of each axis Work Coordinate Upper Limit gt N1170 X N1171 Y N
50. echnology Co Ltd WEIHONG illustrated below HceStudio c Are you sure to set current point as current WP s origin S Note If workpiece coor is not rero please check public offset and tool s offsets hi Fig 4 11 Setting workpiece origin Click Yes and the coordinate of that axis will become 0 To change the current position of all the three axes into 0 just click the mouse in the coordinates display area of the three axes Prompt Please check public offset value and tool offset value if the current workpiece coordinate value is not zero after setting 4 6 2 Feed Speed This area displays information like the set speed the actual speed and the feed override The user can also adjust the feed speed and feed override here Feedratecimmmin a mi Setting 1800 m FoF oF Fo E E E El to tf g 120 Actual T 100 Current Tool 1 Fig 4 12 Feed speed area Sliding Block of Feed Override By pulling the sliding block the user can regulate the current movement speed within a scope of 0 120 Feed override is shown in percentage Set Value Ato Manual Calib Under auto mode like when the user clicks the figure after setting value like setting L 1500 a dialog box will pop up as illustrated below 20 Specialized Concentrated Focused LGHEGTFARRDA RDA 7 Auto Kode Feedrate Machining Feedrate i is the teedrate of G codes with cutting usually G
51. ecialized Concentrated Focused 29 A te 2 UF ARR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG Jo p 39 in 5 an AR Fig 4 28 Calibration Process of Y Outer Center Before calibration please use X instruction to set X center distance use Y instruction to set Y center distance use C instruction to set tool falling distance and use T instruction to input tool diameter value Before using tool calibration tool nose must be placed at the pre estimated center point when center calibrating tool s falling or lifting distance are all called tool falling distance Center distance is the estimated distance form center to both sides when executing inner center calibration the distance must be smaller than actual distance when executing outer center calibration the distance must be bigger than actual distance For inner center calibration the falling distance must be smaller than the actual distance from tool to workpiece surface For outer center calibration the falling distance must be bigger than the actual distance from tool to workpiece surface Boundary calibration Boundary calibration includes calibrating X boundary X boundary Y boundary and Y boundary mainly used for setting the boundary point as workpiece origin fq et to boundary ET o gt Go along 4 direction 7 until signal appears Fa Fig 4 29 Calibrating Process of X Boundary Calibration
52. ection 3 Adjust feedrate slowly Valid time Be valid immediately without restarting the system Remark 0 No special treatment Tool falling speed along Z axis specified by N4045 will not be adopted when Z axis moves downward to do processing 1 Tool falling speed along Z axis is valid when Z axis moves in the negative direction alone The tool falling speed along Z axis specified by N4045 will be adopted when Z axis moves 78 Specialized Concentrated Focused LEAEEFARROA RAAT A downward alone to do processing 2 Tool falling speed along Z axis is valid when Z axis moves in the negative direction The tool falling speed along Z axis specified by N4045 will be adopted when Z axis moves in the negative direction whether X axis and Y axis move to do processing 3 Adjust feedrate slowly When the initial feed override set by N7018 passes the time set by N7019 the former will be defined as the default feed override gt N4045 Z Down Feedrate o mm min millimeter minute o Valid time Be valid immediately without restarting the system The parameter becomes valid when N4044 is set as 4 3 or poe gt N4047 Optimize Tool Raising Feedrate re arian 0 false Don t use J 1 true Use Valid time Be valid immediately without restarting the system It sets whether to optimize the tool raising speed when Z axis moves up vertically during processing It is invalid with GOO gt N4048
53. edure File There are five ways for the user to load the selected procedure file One select File F Open and Load O Two click the right mouse button in procedure management window and then select Load L 42 Specialized Concentrated Focused LHe 2 UF ARMA Ba Weihong Electronic Technology Co Ltd WEIHONG from the pop up shortcut menu Load Three click button under procedure management window Four click button on toolbar Five click the right mouse button in the auto mode window and then select Open and Load CO from the pop up shortcut menu 4 13 Procedure File Edit Window In the editor window on the top is the name of the procedure file being edited and below it is an editing window Trace Log Manager 1 Editor 1 0 State k Unda Ctrltz Select All Ctrlta Find Ctrl F Replace CtrltH Save Fig 4 45 Procedure file edit window It can edit processing procedures with a size bigger than 1000M byte 1 G and thus can fulfill the editing requirements of any complex processing procedure Click the right mouse button in the procedure edit window and a shortcut menu will pop up in which the user can conduct relevant operations Notice It is not recommended to edit a file with saved coordinate origin 4 14 I O State Input Output State Window The I O state window displays the current state of system I O and is very helpful for system monitoring and brea
54. enerally speaking a processing procedure has to be loaded before processing begins Otherwise certain functions related with auto processing will be unavailable Select open amp load O from menu File F and a file operation dialogue box will pop up Choose the file to be processed from the dialogue box Click start and the processing file will be loaded into the system Press CTRL 1 and the system will switch to AUTO window where the user can view the current processing procedure 8 4 Manual Operation Display Manual Operation Interface Choose window show manu window and the system will display the manual operation interface On this interface the user can operate the machine tool manually Manual Movement By pressing the corresponding keys on the small keyboard the user can make the machine tool Specialized Concentrated Focused 99 A te He 2 UF A BRR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG generate the corresponding action At this moment the lamp of Numlock should be on indicating that the small keyboard is active The corresponding keys are 4 negative direction of X axis 6 positive direction of X axis 8 positive direction of Y axis 2 negative direction of Y axis 9 positive direction of Z axis 1 negative direction of Z axis Press any one of the above keys and the number key 0 simultaneously the machine tool will move at manual high speed 8 5 Se
55. ent Choosing this menu item will eject a dialogue box below NcStudio A To perform a calibration action Countine Yes No Fig 5 35 Tool calibration Choosing YES will execute calibration Please refer to section 4 9 1 Mesure Workpiece Surface 64 Specialized Concentrated Focused Weihong Electronic Technology Co Ltd Lie UF ARR DA IAA WEIHONG for detail Choose NO will cancel calibration Fixed Presetting Choose this menu item and a dialogue box will pop up as illustrated below Calibration Before carry out a machining task Measure the Calibrate i workpiece coordinate of the top of the calibrator Fist Time The recent value ia 0 000 After changing a tool Calibrate again to restore workpiece coor of the tap of the calibration block Calibrate After Switching Tool Close Fig 5 36 Fixed presetting Please refer to section 4 9 3 for information about fixed presetting The recent value in the above figure is entered automatically by the system Back to Mechanical Origin Select this menu and a dialogue box will pop up as illustrated below Specialized Concentrated Focused 65 A te He 2 UF A BRR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG B BEREF Back to Nechanical Origin In order to avoid the position error caused by accidental cases such as power off emergency stop Please carry out this step to build or correct the mechinical coordin
56. er gt N15021 Diameter mm millimeter 0 99999 Valid time Be valid immediately without restarting the software Instruction It is the diameter of the selected tool gt N15022 Length Valid time Be valid immediately without restarting the software Instruction It is the length of the selected tool gt N15023 Diameter Fray Valid time Be valid immediately without restarting the software Specialized Concentrated Focused 93 HL te He 2 UF Ft RDA RD 2 Weihong Electronic Technology Co Ltd WEIHONG Instruction It is the diameter wear extent of the selected tool gt N15024 Length Fray Type Float mm millimeter Valid time Be valid immediately without restarting the software Instruction It is the length wear extent of the selected tool Cutter Position Offset gt N15030 X N15031 Y N15032 Z Type Float mm millimeter Valid time Be valid immediately without restarting the software The three values of N15030 X N15031 Y N15032 Z refer to the cutters offset value in relation to the first cutter 6 3 6 Other Parameters gt N7003 Auto Back To Zero O false Do not return to mechanical origin automatically 1 true Return to mechanical origin automatically 94 Specialized Concentrated Focused L amp AEOFARROARAA rT Valid time Be valid after restarting the system It specifies whether to return to the mechanical origin automatica
57. er the machining result is satisfactory and know the actual processing time s 2 It supports powerful and agile keyboard operation The new system strongly supports keyboard operation and thus can fulfill the user s needs in operation 20 It supports log function The powerful log function can help the user check the detailed processing information and system diagnosis 21 It has built in machining file manager the user only needs to save the machining files into the designated directory and NcStudio will then manage these files in a built in manager 2 Specialized Concentrated Focused LBZ UTA RRMA IRD A A Weihong Electronic Technology Co Ltd WEIHONG 22 It has built in file editor with which user can load a processing procedure into the editor for editing and modifying 23 It displays file machining information through simulation or actual machining file machining information window can help the user to count such important information as executing time and processing range 24 PCI bus motion control card is adopted 25 It supports auto parameters backup function The user can copy the parameters according to his needs and recover the parameters when he needs them 1 2 New Improvements and Functions The following newly added functions and improvements are applicable for Ncstudio above including version 8 50 1 Workpiece counting function is newly added When each machining task is completed the sys
58. erval Time 1 Fig 4 17 Current interpolation order set Current interpolation order area displays the state of current executed order for example G54 mode state non mode state G01 G17 G18 G19 Part Count the number of workpieces processed which can be cleared by clicking in this value area Repeat Process Count displaying the times of actual cycle machining and the set times of cycle machining Clicking in this value area can set the times of cycle machining Repeat Process Interval Time displaying the interval time of cycle machining Clicking in this value area can set the interval time Current axis number area displays the current enabled axes between z1 and z2 It can be a single axis or double axes and number 1 represents Z1 4 7 Auto Operation Window The auto operation window displays the currently open processing procedure file At present NcStudio supports the following processing procedure formats G code of ISO standard HP plotter HP PLT format DXF format JDPaint ENG format and NCE format exclusively owned by our company User can view and edit the current processing procedure in this window Specialized Concentrated Focused 23 A te He 2 UF A BRR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG Maral ay P ooo00 PROGRAM NAME 6 hath DATE DD MM 17 03 06 TIME Ht NidoG21 Ni02G0G17 G40G49 30 UNDEFINED TOOL 1 DIA OFF 1 L M104T1mM6 MID6GCOGSOs 67 363
59. etc Please refer to section 4 10 Processing Track Window for detail 5 3 3 View Menu When System Log Window is Activated HcStudio Untitle nc File Edit si Operation Machine Window Help pe E Tool Bar w Status Bar JOG Axis Mc ee R SE ile Information Setting 1800 w Show this Session s Logs reorrrriny A vf al 120 Actual O w Show Information Items 100 Ov Show Warning Items ent Tool 1 E w Show Error Items Trace Time Description 2011 09 14 08 36 57 Read the dynamice data file C Program Files Hailg PCI 3 2011 09 14 08 36 57 Ne Studio initiates 1tor ILO State Fig 5 16 View menu 3 54 Specialized Concentrated Focused LEAEEFARROARAA fe The items listed on this menu are show this session s logs show information items show warning items and show error items etc Please refer to section 4 11 Log Information Window for detail 5 4 Operation Menu Operation menu includes the following items AcStudio no file File Edit View BIS s sai Machine Window Help INC Single Block Handwheel Gear ShifttFs t I I T T F Set Offsets FE Axis M Coor Move to Workpiece Origin FT moo 15 450 save the Current Workpiece Origin ee i vf 34 050 Load the Saved Workpiece Urigin z 82500 Trace Lo Time ER 2011 06 14 10 A 2011 08 14 DS A 2011 06 14 Of Advanced MDI Ctrl ShifttFa 2011 06 14 DS
60. first move the tool to the first target point and choose record X the system will record the X axis mechanical coordinates of this point Then move the tool to the second target point and choose center division X the system will then automatically work out the X axis coordinate of the intermediate point To get the Y axis coordinate of the intermediate point the similar method can be employed Record Y and Center Division Y are the same as Record X and Center Division X You can also set offset by clicking the right mouse button in the NC state bar Move to Workpiece Origin After move to workpiece origin is selected if the tool nose is below the safety height Z axis will move up to the safety height first and then X axis and Y axis will move to the workpiece origin together if the tool nose is above the safety height X axis and Y axis will move to the workpiece origin together first and then Z axis will move down to the safety height hfe The user can also conduct the above operation by clicking button on the tool bar Save the Current Workpiece Origin This function enables the user to store the current workpiece origin as well as the name of the relevant procedure into the NC system As each saved workpiece origin corresponds to a specific procedure name the user can easily find out his target workpiece origin without causing confusion Here the user can save 10 set of coordinates at most
61. for any other purposes beyond clauses made in this agreement You must guarantee 1 You will use this system only on one set of equipment 2 You make read only copy of this system only for backup or file management purpose and the copy is to be used on this equipment only 3 You can not transfer this system and license agreement to a third party unless the third party accepts the articles and conditions listed in this agreement 4 When transfer happens you should pass all the copies of the original documents and the supplementary documents to the third party or destroy all the copies un transferred You can use this system in a multi user environment or network system only at one of the following premises It is stipulated in explicit terms that you are allowed to use this system in a multi user environment or network system You have purchased license to each pitch point and terminal of the system You must guarantee not to 1 Re transfer this permission of this system 2 Conduct reverse engineering disassembling or disintegration on this system 3 Copy or deliver all or part of this system to a third party unless there is explicit stipulation made in this agreement allowing you to do so When you transfer this system or copies of all or part of this system to a third party your right to use this system terminates automatically Copyright and Proprietary Rights With copyright reserved this system and document are protected by
62. h can be divided into four parts according to its functions They are Current Position Area Feed Speed Area Spindle Speed Area and Current Interpolation Order Displaying Area hi Coor Wo oor Remained FeedrSte Setting 1800 Setting 12000 x 0 000 0 000 mg 180 g 12000 Fart Eo IIIA 1 Actual o A rai i Actual a Current Interpolation Command Display Area Fig 4 8 NC state window Current Position Area This area displays the current position of spindle tool including workpiece coordinates mechanical coordinates and the remaining distance The user can set the current position as the workpiece origin at any moment Remaining Distance This area displays the D value absolute value between the predicted tool position under the current order and the instantaneous tool position when the current order is being executed Feed Speed Area This area displays actual value of feed override and feed speed and the user can also set the 18 Specialized Concentrated Focused LBP eFARROA BAA fe value for them here Spindle Speed Area This area displays the actual value of spindle override and spindle speed The user can also adjust the value of them and set the spindle revolving speed Current Interpolation Order Display Area This area displays the state of the current executed order for example G54 mode state non mode state GO1 G17 G18 G19 etc Time Information Actual m
63. he operation method is the same as that of X Shift this button will be effective only when it is pressed simultaneously with other keys such as XH OX YP WY ZH or Z Calibration press this button and the system will implement floating presetting F press this button to reduce feed override F press this button to increase feed override Specialized Concentrated Focused LEAEEFARROA RAAT A 8 Operation Steps 8 1 Starting up Before starting the equipment the user should first make sure that the machine tool has been connected to the computer properly Then turn on power for the machine tool and computer After system booting finishes open NcStudio 8 2 Machine Reset Optional This section is provided for machine tools with the function of backing to mechanical origin For machine tools supporting back to mechanical origin function choosing back to mechanical origin menu item will return the machine tool to the mechanical origin automatically and reset the coordinate system As the system will save the current coordinate information during the normal exit from NcStudio so under certain circumstances such as processing resuming after a normal system shutdown the user doesn t need to execute machine reset operation Additionally the user can skip this operation when he confirms that there is no problem with the current position 8 3 Load the Processing Procedure G
64. ic offset It is used to record the temporary adjustment value of workpiece origin As it can only be adjusted manually and will not change during the execution of any auto function the value will not be maintained during fixed presetting and mobile presetting For example if the value is not O before calibration the workpiece coordinate will also not be 0 when calibration completes For example if the external offset is set as 10 before calibration then the outer offset is still 10 after calibration and system workpiece coordinate is 10 56 Specialized Concentrated Focused LEAEOFARROA RAAT rT Deepen raise To realize deepening or lifting by modifying public offset Deepen 0 01 mim Deepen 0 1mm Deepen 1mm Raise 0 01 mrm Raise 0 1mm Raise Timm Fig 5 19 Operation menu Click one of the buttons to revise the public offset of Z axis The workpiece origin of Z axis will move up or down at a specified distance to form a new workpiece coordinate system clicking the button repeatedly for several times and the Z axis workpiece origin will move at a distance which is the accumulated value of these adjustments gt Workpiece offset the mechanical coordinates of workpiece origin as follows Workpiece Offset Fig 5 20 Workpiece offset It displays the mechanical coordinates of workpiece origin Here the user can also input number to set the mechanical coordinates of workpiece origin which is not recommended Se
65. iece Coordinate System cccccceecccecssseceeceeeeeeseeeeeeeeeeeeeesseeeeeessaeseeesaaeeess 13 4 Operation Interfaces Of NCSU Osses a el aiesteveeeees 14 Bs MNS AN cite natessek oly a a katate mea hannct asian A RaNad once 14 Bs AWN NVM sensu ance eetag osaeeiene E a denceededenoaaeeen sp itecae E nates aaas 15 dos VOOMB AN 253 moieties ee Sintec on beh seals eda dete eae ses leseecae eee ae ee tease 17 Aa NGOMA B Iien tha eutterd neste a a hue oalduadeeiade 17 4 De Staus A dta ct ateaa adeo A e set Ea hearer eae aaa teeee eels 17 46 NC Stale WWiINGOW ae secssaiencrcateelaatneranaetancsendadnceda tut eessewuaasahasanteesansmeyersalscuandaiaadetuns 18 46i 04 1 01 me 11 0 6 Renee me ee eee ee eee 19 46 2 FECA SPC CO erie Ea OE EERS TE A A NERE 20 AG 3 Pde eed eran a A E N E A 22 4 6 4 Current Interpolation Order Set and Cycle Machining ccccccsseeeeeeeeeeeeeeeeeaees 23 Ad AUO Operation WINGO OW sensei aust static dentente stand ceatdendstetceeaeinenceees 23 48 Manual Ope ration Window sxicsestcscece versal atushsie a a a a a 24 4 9 Calibration Operation Window cccccccccseeecceceeseeeeceeeeeeeceeeeeeeseaeeeeesseaeeessaeneeesaaneess 27 Specialized Concentrated Focused iii A th He 22 F At BIR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG 4 9 1 Measure the Workpiece Surface sinisi aE aa a a S 27 492 Special dalDrati Oaer a a E E 28 49 3 Fed Prese ling ticanslnca dt ce
66. igin precisely etc also guarantee machining field reliable restoration after the system is restarted It supports feed override online adjustment The user can adjust feed override freely during machining The minimum value is 0 equivalent to a pause in processing and the maximum value is 120 s 2 It supports high smooth speed connection function In the ordinary NC system the connecting speed between two G codes usually is a fixed value such as 0 or a very small figure However in the new CNC system by adopting machining speed adaptive forecasting algorithm the system can decide the connecting speed between the current code and the next code by taking the connecting speed its direction and the maximum accelerated speed into consideration and by employing forward predicting function This not only improves machining efficiency from 30 to 300 but also enhances the machining performance by eliminating speed chatter marks left on the surface of the workpiece _h lt supports three dimensional simulation display function With simple operation the user can observe the three dimensional machining result from various orientations to understand it more accurately and more intuitionally o_o It supports simulation function This function supports rapid simulation machining which can be finished in an extremely short period of time The user can check if there is any error in the processing procedure and wheth
67. immediately without restarting the software Remark 0 Do not move When a processing procedure is completed as normal the spindle will rest at the coordinates position where processing stops 1 Back to fixed point When a processing procedure is completed as normal the machine tool will return to the mechanical coordinates of the fixed point specified by N4210 N4211 and N4212 2 Back to workpiece origin When a processing procedure is completed normally the machine tool will return to the workpiece coordinate origin of the current procedure automatically gt N4006 G73_G83 Safe Height mm millimeter 99999 99999 Valid time Be valid immediately without restarting the software It is the retract amount after each feed when high speed deep hole reciprocating chip removal is adopted gt N4007 G76_G87 Direction While Fixed Drill Stop Valid time Be valid immediately without restarting the software 74 Specialized Concentrated Focused LEAL LFARR OA BAA EF H N The above positioning is effective only within the X Y plane G17 gt N4025 Normal Jog Feedrate O m peee Ce eooo Valid time Be valid immediately without restarting the software This set value refers to the moving speed of machine tool when the equipment is moved manually and the feed override is 100 manual speed changes with feed override gt N4026 Rapid Jog Feedrate O w peee Om e This set value refers to the
68. in high processing efficiency 5 6 Window Menu AcStudio no file File Edit View OUperation Machine Me Help Joa IDLE Show Auto Window Ctrltl Show Mana Window Ctrlte Show Calibration Window Ctrl Axis M Coor Vo Coor Remained Show Trace Window Altti o 203 861 203 561 O 000 Show Log Window ALtt Show File Manager Window ALtts te 34 050 34 050 0 000 i 34050 Show Editor Window Altt4 At 2 900 62 500 0 000 Show IO State Window ALttS Fig 5 45 Window menu Choose items on this menu to switch between windows 5 7 Help Menu Select Help and a menu will pop up as illustrated below 70 Specialized Concentrated Focused Lie 2 FARR DA RDA 7 RcStudio no file File Edit View Operation Machine Window Pelee JOG IDLE Poser he Dae cere ee About HeStudic Avia hd Conr WE Cnn Remained Fenrirate Fig 5 46 Help menu Daily Tip Select this option and a dialogue box will pop up as illustrated below telling the user information about Nestudio as well as the operation methods Hestudio Tips C si a H w Do you know The direct applications of Windows graphical user interface and multi task enviroment have greatly facilitated the user et e Fig 5 47 Daily tip Keyboard
69. increment Manual Y direction including jog and increment Manual Z direction including jog and increment Manual Z direction including jog and increment Shortcut Keys in Processing Track Window Home End small keyboard Small keyboard small keyboard 5 small keyboard 8 small keyboard 2 small keyboard 4 small keyboard 6 small keyboard Centering Show current machining point Zoom in Zoom out Adjust to window size Front view Top view Bottom view Left view Right view Specialized Concentrated Focused LEAEEFARROA RAAT A 1 small keyboard Southwest equiaxial lateral view small keyboard Northwest equiaxial lateral view 7 3 small keyboard Southeast equiaxial lateral view 9 small keyboard Northeast equiaxial lateral view Alt gt or Alt lt Rotate round Z axis Alt torAlt Rotate round X axis Alt PgUp or Alt PgDn Rotate round Y axis Specialized Concentrated Focused 107
70. io consists of the title bar the menu bar the tool bar status bar and several functional windows eI NcStudio no file File Edit View Opepation Machine Window Help l Title Bar l Spindle r min Current Command Set G54 N C State B a r pjjinad atig Part Count A aiia aa Repeat Process q 0 100 Repeat Process Court G00 Fixed Repeat Process Interval Time Fold Manual Auto Window Fold Multi function Window J g i C 05mm Z Y 1 2 C imm C Smm Tips Press TURBO or CTRL key to jog more rapidly while under z gt JOG mode ee Customed Length gt gt C 15mm Ready u oesi oes 211 06 14 09 18 24 S Fig 4 1 Operation interface of NcStudio The function windows are divided into three zones which can be shifted by pressing ESC key they are The first zone NC state window The second zone track window log window procedure management window procedure editing window and I O state window The third zone auto operation window manual window and calibration window 4 1 Title Bar On the top of the NcStudio software interface is the title bar where names of the software and the 14 Specialized Concentrated Focused LEAEOFARROA RAAT fe loaded processing procedure are displayed The color of the title bar indicates whether the corresponding window is activated or not AcStudio flower g agg Fig 4 2 Title bar Note An active window mean
71. ition the interface of Ncstudio is reliable and user friendly Special functions such as simulation dynamic tracking Z axis auto tool calibration breakpoint resume block skip execution and revolving axis machining are available in addition to manual operation stepping auto operation and backing to mechanical origin functions This system can be applied to various tri dimensional engravers and engraving and milling machines as well as used in complicated molds processing advertising decorating and cutting industries etc 1 1 System Characteristics This system has the following functions 1 Four basic motion axes are available and the switching value input amp output points and analogue outputs can be further expanded The above configuration varies with different choices of machine tool builders 2 It supports CNC turntable varying with different versions 3 Auto processing supports G code HP PLT format DXF format JDPaint ENG format of ISO standard and popular CAD CAM software at home and abroad like UG Pro E MasterCAM Cimatron CASMate and ArtCAM etc 4 It supports manual operation like jog mode stepping mode and hand wheel mode Under these modes the user can not only manipulate the machine with the help of machine tool input equipment like hand held device but can also use computer input equipment such as keyboard and mouse to realize manual operation 5 It Supports array processing the user can repeate
72. kdown diagnosis Caution Specialized Concentrated Focused 43 A te 2 UF A BRR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG The contents displayed in this window may vary with the configuration of different control cards and various requirements of users The information provided here is for reference only The icons in the front of the ports indicate Green filled dot means that there is signal input in this port Red filled dot means that there is no signal input in this port O Green hollow dot means that there is signal output in this port O Red hollow dot means that there is no signal output in this port l Trace ih Log i Manager M Editor LO State sSY PortHame Pin F PortAddr Deseript ives STOF Ji 5 H T Emergency Stop 128 CUT yi 8 WH 4 Calibration Signal E IH2T stor Ji 26 H 5 Program Stop E ives TART Ji 7 H 6 Program Start ives izo Ji 25 H T Mechanical Origin of Z axis ins 10 Ji 6 H 14 Mechanical Origin of Y axis 1ns0 o Ji 24 H 15 Mechanical Origin of H axis rsx Je i4 N 40 Select axis by Handwheel usr Je i 4H 41 select Y axis by Handwheel ez J2 10 4H 42 select Z axis by handwheel Oi Je II N 43 Handifheel Ratio il B iio Je l3 N 44 Handwheel Ratio 410 ioo J2 15 NH 45 Handwheel Ratio x100 ovr20 GREEN Ji 23 H 3 Green Lamp Q ouTig RED Ji 4 H 4 Red Lamp Q outi IL Ji 22 H 5 Auta Lubricate ouTiT PIN jJi 3 H amp Start S
73. l be connected Attention Regarding how to connect the board with the electrical system please refer to instruction book of the specific board for guidance Different types of boards may work in different manners and their functions may also vary 10 Specialized Concentrated Focused LEAEEFARROARAA rT 3 Basic Concepts of NcStudio 3 1 Operation Mode and State 3 1 1 Operation Mode Under any circumstance the operation mode of machine tool must matches with one of the following modes A good understanding of these modes is vital for proper operation Auto Mode Under auto operation mode machine tool generates motion according to the pre prepared processing program Therefore under auto mode the processing program must be loaded in advance Manual Mode There are two types of manual operation mode jog and stepping Under jog mode the user can directly control the motion of the machine tool via manual Operation equipments such as computer keyboard handheld box and MPG manual pulse generator When the user sends out a motion signal with the help of these equipments for example Y the user presses down button on software interface the machine tool will move consecutively until the user releases this button Under stepping mode the user also uses manual operation equipments such as computer keyboard handheld box and MPG manual pulse generator to control the machine tool But different from consecu
74. lay Hestudio Setup Program Fig 2 2 Upgrade prompt dialogue box Click YES to continue the next step Ssetup ten PCIECH 86 230 EXG 65 std Warning Setup program will delete all files in directory C Program Files Haily Please save parameters for recovery later Click OF to continue Fig 2 3 Save parameters before installation Click OK to continue the next step 6 Specialized Concentrated Focused LGHEGTARRDA RDA 7 Copy files Eok Extracting PLIMC B4 configs6Brevsnestudio dat Extracting POIMC B4 contigs6B_rev public dat Extracting POIMC B4 contigh6B stdamend dat Extracting PLIMC B4 contig6B stdaxeserr dat Extracting PLIMC B4 contigs6B std4 nestudio U000 00 00 00 00 00 dat Extracting POIMC B4 contigh6B std4 nestudio dat Extracting POIMC B4 config6B std public dat Extracting PCIMC 64 cts dat Extracting POIMC 64 NullParameter dat Extracting POIMC B44N cadptPci PClMC 64 int Extracting PCIMC 644N estudio frit Extracting setup ctg Extracting McHelper ese Extracting zip car Destination folder C Program Files Naiky Browse Installation progress SRRRREEEREERRRERRERR EERE EERE EE RRR R RRR RRR RRR ERE Install Cancel Waiting tor closing McStudio Starting to carry out setup Collecting into Clear old files Copying tiles Copying other Installing drive Doing backup r Setup program tinished Fig 2 5 Whether to turn off computer immediately
75. lly or not gt N7017 Mach Task End Inform Type Valid time Be valid immediately without restarting the system gt 0 Red light off Remark 1 Under idle state red light and green light are off while yellow light is on 2 Under normal processing state red light and yellow light are off while green light is on 3 When a processing task ends red light and green light are off while yellow light is on gt 1 Red light on for 3 seconds 1 Under idle state red light and green light are off while yellow light is on 2 Under normal processing state red light and yellow light are off while green light is on 3 When a processing task ends green light and yellow light are off while red light will be on for 3 seconds 3 seconds later yellow light will be on gt 2 Red light on until there is an input by mouse or keyboard then yellow light on Under idle state red light and green light are off while yellow light is on Under normal processing state red light and yellow light are off while green light is on When a processing task ends green light and yellow light are off while red light will not be off until there is an input by mouse or keyboard Then yellow light will be on gt N7312 Delay Time For Close Air Valve Specialized Concentrated Focused 95 LBA UTA RR AIK 2 Weihong Electronic Technology Co Ltd WEIHONG Valid time Be valid immediately without restarting the software Instruction It set
76. low other clauses in this agreement or not Weihong Company as well as its agents and sales staff will not be responsible for any profits loss availability loss business break off or any forms of indirect special accidental or inevitable damage or claim made by any third party generated from the using of this system even Weihong has been informed of the possible occurrence of such events in advance Permission termination Weihong Company can terminate the permission at any time once you violate any term or condition made in this agreement When the permission terminates you are required to destroy all the copies of this system and documents or return them to Weihong Company Applicable Law Intellectual Property Rights Protection Rule Copyright Law Patent Law and so on Now we affirm that you have already read through this agreement and understood it thoroughly and agreed to obey all of the provisions and conditions of this agreement strictly Shanghai Weihong Electronic Technology Co Ltd 104 Specialized Concentrated Focused LBZ UTA RRMA IRD A Weihong Electronic Technology Co Ltd WEIHONG 11 Appendix Shortcut Keys List 11 1 Global Shortcut Keys ESC Switch between windows TAB Switch between controls Ctrl 1 Display Auto window Ctrl 2 Scroll Lock Display Manual window Ctrl F 1 Switch to Z1 Ctrl F2 Switch to Z2 Ctrl F7 Floating presetting Ctrl F9 Advanced start Ctrl Home Back to mechanical origin
77. mplement Operate Start order to continue the operation or select Stop or Reset to stop current the operation and make the system enter into IDLE state LOCK As an internal state lock state is rarely seen under normal circumstances and only exists during state switching 3 2 Machine Coordinate System Coordinate system is a terminology describing the motion of the machine tool For the sake of unification standard coordinate system adopts right hand rule as illustrated in Fig 3 1 Fig 3 1 Coordinate system following right hand rule For milling machine the direction of machine axis is decided by both the type of machine tool and the layout of each component The basic coordinate axes of milling machine are X axis Y axis and Z axis Z axis coincides with spindle axis and the direction of the cutter moving away from workpiece is its positive direction Z xX axis is perpendicular to Z axis and parallel to the clamped surface of workpiece For the 12 Specialized Concentrated Focused LEAEEFARROA RAAT A single column vertical milling machine if the user faces the spindle and looks in the column direction right moving direction is the positive direction of X axis X X axis Y axis and the Z axis together constitute the coordinate system following right hand rule 3 2 1 Mechanical Coordinate System Mechanical coordinates system is a set of fixed coordinate system following right ha
78. n is specially used in Naiky Weihong system Special calibration is used to calibrate X and Y center of workpiece in order to do machining and make processing file conveniently But the precondition is that you must fix the z axis workpiece coordinates and the machine must be insulated gt xX center distance during center calibration the preestimated distance from tool nose to X boundary gt Y center distance during center calibration the preestimated distance from tool nose to Y boundary gt Tool falling distance during center calibration the tool s falling distance when one side of tool goes out of boundary Let the tool touch the workpiece and get the signal when it is moving back gt Tool diameter tool s diameter Center calibration Select this order and the system will enter function menu of center calibration Center calibration is used to move the tool to the workpiece center point It includes center calibration of X inner center X outer center Y inner center Y outer center XY inner center XY outer center Inner center calibration is user for calibrating center of cavity workpiece 28 Specialized Concentrated Focused LBA UF A RRA IRD 2 ah IH NG Weihong Electronic Technorogy Costi O O WEIHONG KTS Center or als ee ee ee Fig 4 25 Calibration Process of X Inner Center Ce nter ETS 2 _ E UMOp TOO Fig 4 27 Calibration Process of Y Inner Center Sp
79. nd rule Its coordinate origin is always set according to a fixed point on the machine tool Therefore at any time a certain point in space can be fixed exclusively by the mechanical coordinate system To completely support the mechanical coordinate system the machine must have the corresponding function of backing to the mechanical origin Otherwise the concept of mechanical coordinate system only exists in the software 3 2 2 Workpiece Coordinate System When processing various workpiece workpiece coordinate system is more often adopted and the specific machining position we describe during processing is always defined according to a certain point on the workpiece whose clamped position in fact is changing all the time This has made the introduction of a more convenient coordinate system necessary and that is how workpiece coordinate system was born Following right hand rule the workpiece coordinate origin workpiece origin is decided with respect to a certain point on the workpiece and is probably floatable relative to mechanical origin Specialized Concentrated Focused 13 A te He 2 UF RRA RD 2 Weihong Electronic Technology Co Ltd WEIHONG 4 Operation Interfaces of NcStudio First install NcStudio according to the above installation instruction and then double click the shortcut icon of NcStudio on the desktop to start this system Its main operation interface is shown in Fig 4 1 The interface of NcStud
80. nd the user will be able to view the system error log information otherwise the error log information will be concealed Prompt The system log information is marked by an icon gt 4 12 Procedure Management Window Procedure management window is where the user s processing files are managed Ncstudio can Specialized Concentrated Focused 39 A te He 2 UF RRA RD 2 Weihong Electronic Technology Co Ltd WEIHONG manage processing procedures saved to the designated directory through a built in manager In this window the user can conduct functions like new edit delete rename and load etc This will facilitate the user s operation greatly Editor LO State C Documents and Settings Admini My Documents tornek ur ed File Name Size Last Change Time 1 olis 2010 11 29 4 dx 1 098 2008 06 23 13 19 HLI cense txt 25 024 2011 05 31 06 03 OOthatsnew txt o T32 2011 05 31 08 03 Untitlel ne 3 2011 05 17 17 32 Wntitlee ne Untitles ne Untitled ne Untitled ne Untitleb ne Q11 O5 1T 1T 32 Q11 O5 1T IT az fQ11 O5 1T IT az Q11 O5 1T 1T 32 Q11 O5 1T if ae DI DJ oo Di oo Fig 4 39 Procedure manager window Click the right mouse button in the procedure management window and a shortcut menu will pop up as illustrated below l Edit Delete Rename Load Fig 4 40 Shortcut menu of procedure management window Create New Procedure File There are three way
81. og box while running Close Fig 5 33 MDI window Input the standard orders G code T code and M code etc into the edit box in MDI window and Specialized Concentrated Focused 63 A te He 2 UF A BRR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG then press execute the system will implement the order entered immediately The user can also view the historical orders entered in the list box below the window When multiple pieces of orders are entered each of them should be separated by a semicolon When an abnormal order has been entered the system will give out a prompt Tick the menu item Show this dialog box while running below the dialogue box the window will be visible during the implementation of processing order The user can then adjust parameters of bottom milling and edge finding or enter the standard orders easily Jiggle This function is available only during auto processing or under PAUSE mode It allows the user to do fine tuning without halting the processing The result of jiggle will only affect the current processing task It will become invalid if the user presses Start or Breakpoint Resume after pressing Stop Total Jiggle Distance Jiggle Panel axis Mote The giggle distance is ONLY valid for current step Length 0 05mm task After a stop 0 01 01 operation t vill have no 1 i any effect Fig 5 34 Jiggle dialogue box Workpiece Surface Measurem
82. ox will pop up as illustrated below Offset Setting Public Offset Deepen Faize To realize deepening or lifting by moditying public offset Deepen 0 01 mm Deepen 0 1mm Deepen Imm Raise 0 01 mm Raise 0 1mm Raise 1mm Setting Input the machine coordinate of current point into the corresponding workpiece offset value Setting Setting sY Setting y Setting y Workpiece Coordinate Workpiece Surface Measure Call the program of floating calibration measure the machine coordinate of the knifepoint when it touching the workpiece surface and subtract tool length offset enter the difference into lt of vi 34 05 the workpiece offset Setting lf no instrument of floating calibration move knitepaint to the z 525 workpiece surtace by manual Mote To use this function right setting and measurement of tool length offset is previously needed Machine Coordinate _ Public Offset Measure Workpiece Surface Set Workpiece Surface Workpiece Offset Record and Center Division Tool Offset 15 45 Formula Record Record the machine coordinate of current point Center Division Set the center of current point and last record point as the workpiece origin and replace the workpiece offset value with the calculation result Record OU Center Division Record 0 Center Division Cancel Workpiece Coordinate Fig 5 18 Set offset gt Public offset external offset is also called publ
83. peed gt N4032 Default Feedrate gt N4034 Use Default Feedrate 0 false Valid time Be valid immediately without restarting the system Remark Select false to adopt the speed specified in processing file select true to adopt the default Specialized Concentrated Focused 77 LBA UTA RR AIK 2 Weihong Electronic Technology Co Ltd WEIHONG feedrate set by parameter N4032 In some processing files DXF PLT etc the processing speed is not specified No matter the user chooses false or true the default feed speed specified by parameter N4032 will be adopted gt N4035 Use Default Spindle Rev ee ande 0 false Don t use g 1 true Use Valid time Be valid immediately without restarting the system Remark Select false to adopt the spindle revolving speed specified in the processing file select true to adopt the default revolving speed specified by parameter N0002 In some processing files DXF PLT etc the spindle revolving speed is not specified No matter the user chooses true or false the system will adopt the default revolving speed specified by parameter N0002 gt N4044 Z Down Feedrate Option 0 Without special treatment 1 Tool falling speed along Z axis is valid when Z axis moves in the negative direction alone 2 Tool falling speed along Z axis is valid when Z axis moves in negative dir
84. peration menu When all the axes have returned to the mechanical origin a mark will appear before each axis in the NC state bar To activate Back to Mechanical Origin functional screen the following methods are available 1 When the software is started 2 Menu selection Operation gt Back to Mechanical Origin 3 Shortcut key Ctrl Home Back to Fixed Point The machine tool will move to the mechanical coordinates of the fixed point automatically when this function is selected By setting the proper mechanical coordinates of a fixed point the user can do calibration and tool change easily and fast Regarding the mechanical coordinates of the fixed point please refer to parameters N4210 N4211 and N4212 Disable Mechanical Limits Choose this function in case of hard limit alarm When this function is selected the system will disable the limit function and cancel the alarm The user can then make the machine tool get away from the limit switch and return to the normal position through manual operation window Disable HNechanical Limits Movy the mechanical limits have been disabled Close this dialog box to re enable it Tip This dialog box is a model less dialog box t means the main window i still active Fig 5 39 Disable mechanical limits Caution To avoid equipment damage please pay attention to the manual operation direction during limit release Alarm Re
85. pindle Fig 4 46 State of I O window 44 Specialized Concentrated Focused ae hen WEIHONG 5 NcStudio Menu System 5 1 File Menu This menu includes the following items Edit View Operation fa Open and Load Ctrlto Hew Ctrlti Upen and Edit CtrltE Config d Recent Loaded File d Recent Edited File d Exit Fig 5 1 File menu Open and Load By clicking this menu item the user can open a processing procedure file stored in disk The shortcut key for this operation is CTRL O Click the key and an open and load dialogue box will pop up as illustrated below Open and Load es YHN E HHR NC Files of type User specified Format gne u7 demo Y Cancel Fig 5 2 Open and load dialogue box Look irc O New Folder 2 Click the drop down button in and the processing Specialized Concentrated Focused 45 A te He 2 UF A BRR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG files under other routes will be shown Click the target file and then press open the name of the current processing procedure file will be displayed in the title bar in the system main window Unload It is used to unload the current processing procedure New It is used to create a new processing procedure Choose this menu item to activate procedure editing window where the user can do editing Click the right button of the mouse and then choose save in the pop up shor
86. process of calibrating X boundary Y boundary and Y boundary are the same as 30 Specialized Concentrated Focused LBA UTA RR AIK 2 rT Weihong Electronic Technology Co Ltd WEIHONG that of calibrating X boundary 4 9 3 Fixed Presetting Fixed Calibrator First Time After Switching Tool Fig 4 30 Fixed presetting This function is used to adjust the coordinate of workpiece origin along Z axis after tool changing During calibration identify the workpiece surface manually at first and set it as the Z axis First Time workpiece origin Click and the system will automatically record the current Z axis After Switching Tool workpiece coordinate In case of tool change or cutter breakage click _ After Switching Tool and the system will automatically resume the Z axis workpiece origin before tool changing or cutter breakage Caution The above calibration will become invalid automatically after the Ncstudio is closed The user has to do calibration again when Ncstudio is restarted Operate according to the prompts made below First time calibration Top qi 7 ci Back to position over 6 ca workpiece origin 3 z G b z F Go to machine coordinate of ta tool presetter g a i Workpiece Origin 2 318 tT m T ci T ct j j m 5 2 Record z workpiece a a ee T o current point R Fig 4 31 First time tool calibration Calibration after tool changing Specialized Concentrated Focu
87. s the delay time for tool change 96 Specialized Concentrated Focused LEAEEFARROA RAAT A 7 Operation Instruction for Special Small Keyboard Version 5 4 53 of NcStudio or newer versions support special small keyboard For the user s convenience NcStudio is equipped with a special small keyboard The keyboard has a 5 4 layout with 20 keys on it as illustrated below Y Y Y Y V WV Start Breakpoint Pause resume Spindle Set as Back to switch origin origin pete fe ww Table 7 1 Sketch map of small keyboard Each key corresponds to a specific function in the software Start Pause when a processing file has been loaded if the system is under idle state press this button and the system will start processing if the system is under processing state press this button and the system will suspend processing Stop it is used to stop current operation If the system is under processing state press this button and processing will stop if the system is under calibration state press this button and the system will stop calibration Breakpoint Resume when the system is under processing pause state press this button and the system will resume processing from the last breakpoint Jog it is used to switch from Manual Data Input MDI mode to manual jog mode Spindle switch by pressing this button when the spindle is off the spindle will be turned on and vise versa Back to origin press this button and the s
88. s the window that can accept input by keyboard at present At any moment there is only one active window in the system and all the other windows are inactive Please note the difference in the color of the title bar between active window and inactive window The color of the title bar of an active window is blue while that of an inactive window is grey The icon on the left end of the title bar is system menu box and it can be used to open the window control menu Clicking this icon or pressing shortcut key Alt spacebar will eject a system menu This menu can control the position and the size of the window such as restore move close maximize and minimize etc On the right side of the title bar there are three control buttons They are restoring button maximizing button and minimizing button respectively These buttons are used to quickly set the size of the window Besides each subwindow has the corresponding title bar and an active subwindow can be distinguished from an inactive subwindow by the color of title bar Please refer to the description of each section made below 6 NcStudio no i G amp Restore F Minimize W Maximize M M Close T ALttF4 Fig 4 3 System menu 4 2 Menu Bar Below the title bar is the menu bar which includes many normally concealed pull down menus as illustrated in Fig 4 4 Specialized Concentrated Focused 15 A te He 2 UF A BRR A RD 2 Weihong Elec
89. s to create a new processing procedure file instantaneously One select File F New N shortcut key Ctrl N Two click the right mouse button in the procedure management window and select New from the pop up shortcut menu Three click button Hew under the procedure management window The system will automatically generate a new processing procedure file Untitle1 nc and the user then can decide the save location for the new file D WeFiles Fig 4 41 Save location Click button E to choose the new file s save location In addition the user can also edit delete rename or load the newly created file Please refer to the chapters below for detail 40 Specialized Concentrated Focused LEAEEFARROARAA rT Open an Existed Processing Procedure File The file list box in the procedure management window displays the processing procedures in the current folder The user can directly input the designated route into the route of current processing procedure folder box He can also choose another route by clicking button In the file list box all the current processing files under the selected route will be displayed The extension names of the processing files under current route are shown in processing file extension name box and the user can delete or add the file extension name here In the file list box processing files with the corresponding extension name will be displayed If th
90. s to something visual Direct positioning function Under IDLE state when the user enters the workpiece coordinates into direct positioning edit box and clicks enter the system will order the machine to move the tool to the assigned position right away ee Input the workpiece coordinates cot ee na Input the mechanical coordinates when an asterisk is added in the front All the other buttons on the toolbar correspond to a specific item on the menu bar Click any button with your computer mouse and a function prompt dialogue box will pop up Please refer to the sections below for detail 4 4 NC Information Bar Below the toolbar is NC information bar showing the current NC state and alarm information as Fig 4 6 JOG IDLE Fig 4 6 NC information bar 4 5 Status Bar At the bottom of the screen is status bar as illustrated in Fig 4 7 Specialized Concentrated Focused 17 A te He 2 UF Ht RRA RD 2 Weihong Electronic Technology Co Ltd WEIHONG Date Display Area Fkeyboard Lock Display Area Keyboard Lock Area Fig 4 7 Status bar Prompt Area It shows the prompt information for the current operation or the selected order Date Display Area It shows the current date and time information Keyboard Lock Display Area It shows the current state of the keyboard Caps Lock NUM LOCK or ScrLK 4 6 NC State Window Below the NC Information Bar is the NC State window whic
91. s transparent the track will be hidden If the background color of a processing track window is transparent the window can t be refreshed properly Therefore the user needs to be serious when selecting transparent View Function The system provides 9 types of commonly used views and the user can do swift switching by pressing the Number keys on the small keyboard 1 Southwest equiaxial lateral view 1 2 Bottom view 2 3 Southeast equiaxial lateral view 3 4 Left view 4 5 Front view 5 6 Right view 6 7 Northwest equiaxial lateral view 7 8 Top view 8 9 Northeast equiaxial lateral view 9 Revolving Function Revolving of the processing track can only be realized by the keyboard Press ALT and a direction key simultaneously and the processing track will be revolved 4 11 System Log Window The system log window records all the key operations and events The user can not only browse all the log information recorded of system start up this time but also can review the historical log information Specialized Concentrated Focused 37 A te He 2 UF RRA RD 2 Weihong Electronic Technology Co Ltd WEIHONG Trace Manager A Editor ILO State Time Description E 2011 06 14 10 56 24 Back to Mechanical rigin 15 not completed cannot use this 2011 06 14 09 11 41 The dynamic data file C Program Files Mailor PCIMC 6A Conf AA 2011 06 14 09 11 41 The dynamic data file C Program Files Haiky PC
92. sed 31 L te He 2TH RRA IRD 4 Weihong Electronic Technology Co Ltd WEIHONG Top ee a a Back to position over a 7 workpiece origin 5 E B Gly ci a T Go to machine coordinate of OF E n tool presetter zii og 4 ct ct Workpiece Origin D a r a ay l T k Resume 2 workpiece zia E coordinate of current poit i Fig 4 32 Calibration after tool change 4 10 Machining Track Window When the machine tool is implementing machining procedure or doing simulation the machining track window will capture the real time machining track The user then can view the cutter s route directly in this window and in this way the proper implementation of machining procedure is ensured Machining track window adopts three dimensional view mode and the user can design this window through view V customize M Please refer to section Attribute mode below for detail Under three dimensional tracking mode the various functions this system provides enable the user to zoom in out and view the graph from different orientations and at proper scaling ratio Fig 4 33 Processing track window Click the right mouse button in the window and a shortcut menu will pop up as illustrated below 32 Specialized Concentrated Focused LEAEOFARROABRAA rT CtrltDel w Hove Loom Out Humt Zoom In Hum Center Home Eit to Window Hum Show Current Point End Set Zoom Ratio Custimize Trace View Front Vie
93. set Specialized Concentrated Focused 67 A te He 2 UF A BRR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG When the system gives out an alarm choose this function and the system will enter into IDLE State Parameter Restore This function is used to backup parameters automatically Choose this option and a dialogue box will pop up as illustrated below Parameter Auto Hackup Notice In this dialog you can restore the parameter setting that ncestudio system automatically backup Restore to parameter setting of OEM setting Fig 5 40 Parameters auto backup The user can recover the backup parameters automatically saved by the system according to his needs The system provides the user with six kinds of parameter copies Last Time Yesterday J The Day Before Yesterday Five Days Ago Ten Days Ago and OEM Parameters Set Parameter It is used to open the parameter window to set the parameters Refer to Chapter 6 for details 5 5 Machine Menu Machine menu includes the following items 68 Specialized Concentrated Focused LGHEGTARRDA RDA 7 AcStudio no file File Edit View Help Operation pu eet Window Jog IDLE Turn on Spindle Turn on Coolant e Axis hw Coor W Coor R ChangeTool No Ao 203 861 203 BE Feedrate O Feedrate 10 ne 34 050 34 050 34050 Feedrate FOR mi a2 S00 52 500 Feedrate 50
94. t Workpiece Origin The workpiece origin is defined as the coordinate origin of X Y and Z in processing procedure Before processing starts the workpiece origin should be fixed first The steps are Move X axis and Y axis manually to the intended workpiece origin position and then clear coordinates of the current position in the coordinate window The system will then conduct processing with the current position as the workpiece origin Through the above steps the workpiece origins of X axis and Y axis are fixed To set the workpiece origin of Z axis more precise operation is needed Combined with machine tool hardware the system supports Z axis calibration function After all these operations the workpiece origin is set 8 6 Execute Auto Machining Auto machining means that the machine tool processes the selected procedure automatically Start Auto Machining b Select menu item Operation O Start S or click button on the toolbar or shortcut key F9 the machine tool will execute processing automatically from the first sentence of the procedure Machine Tool Stop During auto machining the user can select menu item Operation O Stop O button on the toolbar or shortcut key F11 to halt processing The system will then enter into IDLE state This is how to make the system stop in an accurate and orderly way and also the recommend one 100 Specialized Concentrated Focused LEAEEFARROARAA rT Note
95. tcut menu Open and Edit Open and load the existed processing procedure file to the editing window for editing Edit Loaded File It is used to edit the loaded processing procedures Save It is used to save the processing procedure edited Save as It is used to resave the procedure file in the current editing window Save As Sy yYH NC eS YYHHR NC Save as type AINE Files Cancel Fig 5 3 Save As dialog Save and Load It is used to save and load the procedure file edited in the current editing window as the current processing procedure Close 46 Specialized Concentrated Focused LEAEEFARROARAA rT lt is used to close the procedure file being edited Configuration BA B3A Revolve Config BASBSA Revolwe exT Config BASBSA Standard Config BASBSA Standard exT Config Exit BB S3E Revolwe Config w BB SSB Standard Config Sal Revolve Contig ool Standard Contig eer Recent Loaded File Recent Edited File Fig 5 4 Configuration options Notice The configuration is set by manufacturers and users are not entitled to change it Otherwise the machine tool may can not work properly Recent Loaded File This menu item includes a new submenu in which the recently loaded processing procedures are displayed The user can re load these files quickly Recent Edited File This menu item includes a new submenu in which the recently edited processing procedures are displaye
96. te Machining Setting This function can conduct mirror rotating machining for the same processing procedure Choose this menu item and a dialog box will pop up as illustrated below Specialized Concentrated Focused 49 A te He 2 UF A BRR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG Birror Rotate HNachining Setting x l C X Axis Mirror CO Y Axis Mirror C Rotate 90 Dgrees by Clockwise C Rotate 160 Degrees by Clockwise Rotate 90 Degrees by Anti Clockwise Neighter Mirror Nor Rotate Note To realize more complex mirror or rotate operation please refer to Ncstudio Program Manual to add mirror or rotate function G Code to the head of the file to be loaded to machining Cancel Fig 5 8 Image rotate machining Choose one of the image rotating machining configurations and then click OK and the newly generated processing procedure will be loaded into CNC system NcStudio automatically 5 2 2 Edit Menu When System Log Window is Activated NcStudio Untitle nc File FEMA View Operation Machine Window Help Clear Log Trai Array Machining Mirror Rotate Machining Setting Fig 5 9 Edit menu Clear Log Refer to Clear Log in section 4 11 System Log Window for detail Array Machining and Mirror Rotate Machining Setting Refer to Array Processing and Mirror Rotate Machining Setting in section 5 2 1 for detail 50 Specialized Concentrated Focused Lie 2 OF
97. tem will automatically count the accumulated number of the workpiece processed The user can clear this figure at any time 2 When a machining task is finished a buzzer will give out sound to signal the completion of the machining and a red lamp will give the relevant indication according to the customer s setting 3 After machining starts if the current machining coordinate is not G54 the NC status bar will show light green to alert the user 4 Directory browsing dialogue box in the procedure managing window has been improved which is capable of recalling file route selected of last time 5 G923 code is newly added to allow the user to set tool offset directly Please refer to Programming Manual for detail 6 With the function of G906 code expanded the system can conduct overtime check on the designated port Please refer to Programming Manual for detail 7 Subprogram naming function is newly added For instance O SubProgName The user can name a subprogram with any arbitrary letter or integer Please refer to Programming Manual for detail 8 M903 code is newly added which can be used to change the current tool number Please refer to Programming Manual for detail 9 Tool changing functions such as round cutter head and linear tool magazine are newly added 10 The option of whether to back to fixed workpiece coordinate during pause is newly added 11 Modifications of the port polarity will be recorded in log 12 Th
98. tive mode when the user presses a button once from pressing the button to releasing it the machine tool only moves a specific distance As a result the user can control the displacement volume precisely 3 1 2 Operation State In this system each operation mode can be subdivided into several operation states The operation mode and the operation states together constitute the machine tool status IDLE Idle state is the most common one Under this state the machine tool does not generate motion but is ready for any new task E STOP Specialized Concentrated Focused 11 A te He 2 UF A BRR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG This is an abnormal state In case of hardware breakdown or user pressing E STOP button the system will enter this mode and execute the pre set protection measures such as turning off the spindle motor and the cooling pump Under this mode the machine tool is locked and incapable of moving When the hardware problem is resolved or E STOP button is released the system will automatically execute reset and return the machine tool to IDLE state RUNNING When the machine tool is generating any motion the system enters into this state PAUSE When the machine tool is running if the user implement Operate Pause order or the system parses a M01 command Wait Command the system will enter into PAUSE state and wait for the next instruction The user can then i
99. tronic Technology Co Ltd WEIHONG y NcStudio flower g File Edit View PSA Machine Window Help tar Es Fel Single Block Handwheel Gear ShifttFs AUTO r Set Offsets FE Hove to Workpiece Origin FT Axis Ml Coor Save the Current Workpiece rigin j Load the Saved Workpiece Origin j w 0 000 y 0 000 Start Fd I 0 000 J Enter Simalation Mode then Start Simulating F Trace h Lo Advanced Start Ctrl tF9 Advanced MDI CtrltShifttF9 Mobile Calibrator CtrltFT Fixed Calibrator Shi fttkT Back to Mechanical Origin CtrltHome Back to Fixed Point Ctrl D Scan Funetion Ctrlt4 Disable Mechanical Limits Parameter Restore Set Parameters Fig 4 4 Menu bar Each pull down menu constitutes several menu items and each menu item corresponds to a specific function action or state of a certain procedure When you choose a specific menu item the system will execute the relevant function or action or alter the fixed system state The menu item can be selected either by mouse or by keyboard Mouse operation Firstly select the main menu on the menu bar and click the left mouse button Then click the target menu item on the pop up pull down menu Keyboard operation To choose your target menu please press Alt key and the hot key of your target menu simultaneously the letter on the hot key is underlined for example you can select file F
100. tting Input the machine coordinate of current point into the corresponding workpiece offset value Setting Setting xy Setting Y Setting Y Fig 5 21 Set the current point as workpiece origin Workpiece Surface Measure Call the program of floating calibration measure the machine coordinate of the knifepoint when it touching the workpiece surface and subtract tool length offset enter the difference into Z of the workpiece offset Setting If no instrument of floating calibration move knitepaint to the workpiece Surface by manual Mote To use this function right setting and and measurement of tool length offset is previously needed Measure Workpiece Surface Set Workpiece Surface Fig 5 22 Operation menu Measure workpiece surface is the same with the one in chapter 4 9 1 Set workpiece surface set the current Z coordinate as workpiece origin gt Manual Center Division Specialized Concentrated Focused 57 A te He 2 UF A BRR AR 2 Weihong Electronic Technology Co Ltd WEIHONG Record and Center Division Record Record the machine coordinate of current point Center Division Set the center of current point and last record point as the workpiece origin and replace the workpiece offset value With the calculation result Record T Center Division Record Y T Center Division Y Fig 5 23 Operation menu It is used to get the intermediate point between two points The method is
101. ture s parameters please refer to Manufacturer s Manual for detail Developer s parameters can only be used internally by developers Parameters in NcStudio can be divided into the following categories operation parameter feed axis parameter spindle parameter handwheel parameter compensation parameter origin parameter tool parameter other parameter and overall parameter overview 6 1 Permission of Parameter Modification The parameters within different limits of authority vary from each other To access manufacture s parameters and developer s parameters password is needed Privilege iw operator i0 M manufacturer ht develop D Fig 6 1 Parameter permission 6 2 Parameter Modification Method To modify a parameter double click the mouse on the row in which the parameter lies and then enter the figure into the pop up dialogue box For True False type of parameter inputting 1 indicates True and inputting 0 indicates False The user can also directly input True or False Prompt All parameters can t be modified under processing mode during processing 6 3 Operator s Parameters 6 3 1 Operation Parameter gt N4005 Action After Programming Specialized Concentrated Focused 73 A te He 2 UF Ht BRA RD 2 Weihong Electronic Technology Co Ltd WEIHONG 0 Do not move 1 Back to fixed point 2 Back to workpiece origin Valid time Be valid
102. used e Yy YV LEAEOFARROARAA rT Manual window provides the user with an interactive machine tool operation environment Panel Avy Jo t oe ae 8 E O 04mm C 0 050 a m 4 E C DAmm f 0 5mm i Y i 2 C imm f Smm Tips Press TURBO or CTRL key to jog more rapidly while under oi JOG mode Customed Length gt f 15 mm Fig 4 20 Manual operation window Methods to Switch to Manual Operation Window Menu method choose window W show manu window Shortcut key method Press key Ctrl 2 to activate the window Mouse method single click the window title Manual Direction Buttons ut i E1 and correspond to the positive and negative direction of X axis respectively y and correspond to the positive and negative direction of Y axis respectively i T 3 and correspond to the positive and negative direction of Z axis respectively Selection of Feed Manner There are two feed methods jog mode and stepping mode as illustrated below Jog Mode Press the direction Num key on the small keyboard and the machine will move consecutively until this button is released Specialized Concentrated Focused 25 A te He 2 UF A BRR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG Check H to control the machine tool by the handwheel rotate the handwheel will make the machine move consecutively until user stops rotating it Caution When manual window is
103. ut menu gt Keyboard Method Press Home key on the keyboard when the machining track window is currently active Fit to Window This function can make the entire machining track be displayed on the machining track window so the user can view the whole processing track without rolling the window gt Menu Method Select View Fit to Window on the menu bar gt Mouse Method Move the mouse into the processing track window and click the right mouse button Select Fit to Window F on the pop up shortcut menu gt Keyboard Method Press on the small keyboard when the processing track window Is active Show Current Point The current processing position will be displayed in the center of the processing track window gt Menu Method Choose View Show Current Point gt Mouse Method Move the mouse into the processing track window and click the right mouse button Select show current point gt Keyboard Method Press End on keyboard when the processing track window is active Attribute Choose view V customize M or when the processing track window is active choose customize trace view M from the pop up shortcut menu with the right mouse button A customize dialogue box will pop up as below In this window the user can design the processing track window and self define the tracking mode and track color Specialized Concentrated Focused 35 WEIHONG LRABEUFHREROARAA
104. w Hums Top View Mm Bottom View Hume Left View Hum4 Right View Hum Southwest View Kumi Horthwest View Hum Southeast View Humi Hortheast View Hum Fig 4 34 Shortcut menu of machining track window Clear After a long period of machining the simulation graph will become very complicated and the temporary file recording the machining track will also become excessively big As it is time consuming to redraw move or revolve the simulative graph the user needs to clear the machining track regularly To clear machining track several options are available menu toolbar shortcut key or keyboard Menu or Toolbar Choose menu Edit Clear View or choose EA on the toolbar Shortcut Key At any moment press CTRL DEL and the machining track will be cleared Mouse Move the mouse into machining track window Right click the mouse and a shortcut menu will pop up Choose Clear gt Keyboard When the machining track window is active press Delete key Move Mouse Move the mouse into machining track window Click the right mouse button and a shortcut menu Specialized Concentrated Focused 33 A te 22 F Ft BIR A RD 2 Weihong Electronic Technology Co Ltd WEIHONG will pop up Select move and the mouse will change into a hand shape icon AP Press the left mouse button and drag the hand mark icon a the machining track then will move after the mouse gt Keyboard When the ma
105. xample 3 5 8 Fig 5 27 Operation menu The user can select any section of the procedure for machining by processing path number gt Specify the Range according to the Track Number From To C os p E E Fig 5 28 Operation menu The user can select any section of the procedure for machining by assigning processing path range Breakpoint Resume Choose this menu item and the system will automatically resume processing from the row number of last breakpoint When the user chooses this function in case of a sudden power failure E stop or etc the machine tool will quickly move to the breakpoint and resume processing which saves a lot of processing time ib The user can also select button on toolbar to implement this operation Advanced MDI Specialized Concentrated Focused 61 A te He 2 UF RRA RD 2 Weihong Electronic Technology Co Ltd WEIHONG Choose this menu item and an Advanced Functions dialogue box will pop up which includes function windows like Rectangle Mill Round Mill Rectangle Frame Mill Round Frame Mill and MDI In the front four windows the user can do bottom milling and edge finding simply by adjusting the relevant parameters gt Rectangular Bottom Milling Window Advanced Functions Rectange Mill Round Mill Rectange Frame Mill Round Frame Mill MDI Depth Laver Deoth 0 1 Iool Radius 3 Space eo width 1 00 X Start Point
106. ystem and check if the keyboard and mouse work normally after making sure the installation is completely finished If necessary you can run Ncstudio software Notice The mounting picture offered above may vary with different versions It is just for reference 2 3 Uninstall of Ncstudio Ncstudio belongs to green software which has the following advantages software can be installed easily the installation information will not be recorded in the registry form the files under the installation route can be deleted directly and no remnant files will be left on the hard disk Therefore to delete Ncstudio software you only need to delete the Naiky folder under C Program route When a new version of Ncstudio system is installed the new software will update and overwrite the file in the old version 2 4 Connection of Necstudio Motion Control Card and Driving System The communication between NcStudio system and the feed motor driving system mounted in the electrical box of machine tool is realized by the machine motion control signal given by the motion control card which is inserted in the expansion slot on the computer The machine tool and the electrical box should be installed in place first before connecting the NcStudio motion control card with the motor driving system By linking the socket of motion control card and corresponding one of the electrical box with a special cable the motion control card and the motor driving system wil
107. ystem will implement back to workpiece origin order X1 press this button and the step length will be set as 0 01mm x10 press this button and the step length will be set as 0 1 mm x100 press this button and the step length will be set as 1mm X it moves the machine tool towards the positive direction of X axis If the system is under manual jog state press this button and the machine tool will move towards the positive direction of X axis at manual low speed press shift X and the machine tool will move towards the Specialized Concentrated Focused 97 98 WEIHONG A i 2 F Ft BIR A RD 2 Weihong Electronic Technology Co Ltd positive direction X axis at manual high speed when the system is under X1 X10 or X100 state press this button and the system will move a corresponding distance towards the positive direction of X axis X it moves the machine tool towards the negative direction of X axis The operation method is the same as that of X Y it moves the machine tool towards the positive direction of Y axis The operation method is the same as that of X Y it moves the machine tool towards the negative direction of Y axis The operation method is the same as that of X Z it moves the machine tool towards the positive direction of Z axis The operation method is the same as that of X Z it moves the machine tool towards the negative direction of Z axis T

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