ALL-6 User Manual
Contents
1. 4 8 1 28 1 2 0 3 012 1 2 10mm 32 0 54 0 9 1 44 R 1 2 15 75mm R 3 4 21 25mm Ri 27 8 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net 2 ELECTRICAL CONNECTION SCHEMA Pumps have an electric driven motor Electrical lines must be connected properly as described in schema below Electrical socket is placed upon motor cover Electrical connection socket Transformer is necessary if there is 24 power source Use minimum 5A current transformer 12 24V 12 24 V DC Electrical connections of ALL 6 pump must be done properly Positive and Negative poles must connected as described below Warning led must be light in green color WARNING LED GREEN Positive and Negative poles connected properly RED Positive and Negative poles connected wrong Page 9 ALLFETT www allfett net CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT 10 11 12 13 14 15 RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS Damages occur while additional transports after delivering the goods from ALLFETT to the customer DISQUALIFIES THE WARANTY Pumps are produced to lubrication purpose only and are not convenient to work more than 2 hours continuously Working under maximum pressure more than 2 hours will harm the system Damages occur from this reason DISQUALIFI2. 10 C NLGI 2 10 C 30 C 25 C 80 C 350 gram 675 gram M10x1 6mm pumps more than 2 hours continuously An pums are manufactured only lubrication purpose It is not convenient to run these Page 3 11 CENTRAL LUBRICATION SYSTEMS 8 EQUIPMENT www allfett net GENERAL DIMENSIONS A a da teknik resimler ALL 6 elektrikli gres pompas n temsil etmektedir Teknik resim l birimi milimetredir 279mm 675gr Page 4 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net _ PRODUCT COMPONENTS A a da g sterilmekte olan ema ALL 6 pompay temsil etmektedir Standart ve opsiyonel olarak sunulan ekipmanlar ema zerinde belirtilmi tir 2 s Ne Motor led Grease cartridge e Motor Cartridge support protection lt cover SF Cartridge sealing SS Security valve aj Pump body ds Progressive distributor OPTIONAL Page 5 ALLFETT www allfett net CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT FUNCTIONAL DESCRIPTION Appropriate electrical energy 12 or 24 V DC is connected to system Electrical motor start to operate Spring returned pump element piston vacuums the lubricant inside reservoir Rotational movement of the eccentric pushes pump element piston so that the lubrican
3. CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT ALL 6 Replaceable Cartridge Type ELECTRICAL GREASE PUMPS INSTRUCTION AND USER MANUAL VERSION 2 00 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net O _ INTRODUCTION All industrial machinery equipments and vehicles are working under abrasive operating conditions The wear between frictional parts become the most highest level at these conditions Machinery expose bad weather dust dirt rain snow and heavy weight in most cases Consequently unwanted breakdowns occur and by that way productivity loss is inevitable Using automatic lubrication system only increase your profitability ALLFETT completely take over the work load spend on lubrication with a system which is bringing togather a pump control unit distributors tubes and couplings Lubrication work is done by ALLFETT centralized lubrication systems in efficient time of machinery or vehicle which is while operating Lubrication is important for all frictional parts but using correct lubrication system and method only protect parts from wearing for a long time Feeding lubrication points with correct dosage of lubricant at certain intervals while machinery is operating provides lubricant film in place longer between parts By ALLFETT lubrication systems life time of parts on your machinery and vehicles will be increased ABOUT MANUFACTURER With over 25 years experience of manufacturing Centralized Lubri
4. be used in the system must certainly be clean and any foreign materials must not enter while changing cartridge Plastic follower piston of cartridge must not be removed due to filling purpose Grease cartridge must not be filled by removing follower piston Any foreign materials dirt or small particules while changing grease cartridge lead to system units failing and possibly property damage to equipments Damages or faults occur from this reason DISQUALIFIES THE WARANTY Page 10 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net 2 RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS 16 If the pump works without lubricant pump elements will send air to the points instead of grease Because of that any points connected to pump will not get any lubricant Damages on pump and on the system coming from that reason DISQUALIFIES THE WARANTY 17 Disassembling or loosing any part while pump working is prohibited Any damage coming from this reason DISQUALIFIES THE WARANTY Also any personal injury occur from this reason ALLFETT does not accept responsibility 18 Another goal of Centralized Lubrication Systems is to protect environment So it is adviced to fill grease to the systems by mobile or hand pumps 19 Unouthorized modifications to the units and the use of unouthorized spare parts and aids prohobited and DISQUALIFIES THE WARANTY Only maintenance may apply descibed in PAGE 14 15 ALLFETT Technical Serv
5. types with graphite in system Page 7 ALLFETT www allfett net CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT _ LUBRICATION INFORMATION Grease penetration properties is variable at different environment temperatures The environmental temperature around lubrication lines must be concidered for choosing the correct grease Grease properties should be appropriate that environmental temperatures Changing NLGI classes at different temperatures is important to correct lubrication If necessary high temperature resistant lubricants should be used in some cases It should not be forgotten that the penetration properties is variable at different environment temperatures PRESSURE LOSE CHART Loosing pressure in lubrication lines depends on differend variables The most important variables are pump displacement environmental temperatures tube diameter and NLGI class Each variable must be considered for correct lubrication The chart below represents the approximate pressure loose in tube which 1 meter long Results are varies according to pump element displacement volume created by single or multiple pump elements Result values are defined in bar Pump element displacement Tube 5 cm3 minute diameter 5 6 6 3 48 1 92 1 08 0 66 11 58 32 18 14 17 6 9 28 5 12 2 88 1 76 3481 1 8 0 96 0 54 0 33 7 58 3 16 0 enn 9 28 4 8 2 56 1 44 0 88 1 8 09 0 48 010 1 3 1 5 0 8
6. ES THE WARANTY Washing of the pump with pressured water causes damage Any damage occur from this reason DISQUALIFIES THE WARANTY Pump reservoir is made of semi transparent material to see grease level Painting any part of the pump is not recomended Any painted parts DISQUALIFY THE WARANTY Pumps have an electric driven motor Electrical lines must be connected properly as described in PAGE 8 and applied only by qualified and instructed personel All electrical connections and lines must be checked regularly for damage and to ensure that they are firmly in place Damages coming from voltage fluctuation wrong electricity installation connecting wrong voltage to product DISQUALIFIES THE WARANTY Keeping an uncovered cable s during system assembly may cause fatal damages where high voltage is transformed to low voltage Lines must be connected properly to prevent personal injury and damage to property Transformer is necessary if there is 24 V electrical source Use minimum current transformer Only proper NLGI class lubricants must be used with in system NLGI class must be changed according to weather conditions Use NLGI 0 for cold weather increase the NLGI class up to 3 towards hot weathers Only LITHIUM based and EP additive lubricants must be used with in system Rubber based lubricant types must not be used in the system Damages or faults occur from this reason DISQUALIFIES THE WARANTY Lubricant will
7. UNCTION PAGE 6 LUBRICANT INFORMATION PAGE 7 8 ELECTRICAL CONNECTION __ 801130 9 RULES TO COMPLY WHILE USING AND WARRANTY 10 11 PUMP MAINTENANCE 12 CARTRIDGE CHANGING INSTRUCTIONS ___ CCC 13 ORDER INFORMATION PAGE 14 WARRANTY PAGE 15 WARRANTY CONDITIONS PAGE 16 Page 2 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT PRODUCT DESCRIPTION www allfett net ALL 6 series are piston type electrical grease pumps designed to be used with small machinery and equipments Replaceble grease cartridge is used as a reservoir 350 gram and 675 gram capacity cartridges eliminates any kind of problem related on filling and also makes this process easier Electrical connections of the pump can easily be done by electrical socket placed onto motor cover DC type motor voltages can be selected from 12 or 24 Volts This pump can also be used with ALLFETT electronic control cards if necessary In case the pump is installed so that operator cannot see the level of grease the ALLFETT low level sensor can be used to follow the level of grease in cartridges GENERAL SPECIFICATIONS Motor type Working pressure Max pressure Motor protection class 12 24 V DC 150 bar 220 bar IP 54 Displacement Grease type Working temperature Cartridge capacities Outlet coupling 4 5 cm3 minute NLGI 00 30 C 10 C NLGI 0 10 0 C NLGI 1 0 C
8. cation Systems ALLFETT is able to provide a wide professional approach to select the correct Centralized Lubrication System for industry and heavy machinery A highly accurate manufacturing process is involved in producing Centralized Lubrication Systems in order that systems meet the very tight quality procedures and state of the art processes are employed ALLFETT is among the few companies whose products meet the exact technical and quality standards for a correct central lubrication We present our high quality and advanced product design concept to our worldwide costumers through our strong brand ALLFETT creates new opportunities and innovative solutions As a result of the satisfaction of our customers with our good quality lubrication systems we are continuing in growing in the local and international market and became one of the successful companies in the field Symbols and words shown below are meant to warn a particular risk to persons material assets or the environment Please carefuly read this manual before installing Failure to follow the instructions and safety precautions in this manual could result in serious injury or property damage A Caution N Notice AN Electricity Prohobition Page 1 ALLFETT www allfett net 5085 CONTENTS INTRODUCTON 6808020272 CONTENTS 01 12 2 PRODUCT DESCRIPTION AND GENERAL SPECIFICATIONS PRODUCT DIMENSIONS 8014 4 PRODUCT COMPONENTS PAGE 5 F
9. ficate has been permitted by The Republic of Turkey The Ministry of Industrial and Commerce The general Administration of Protection of Consumer Right and Competition in accordance with the law numbered 4077 PRODUCER COMPANY NAME CENTRAL ADRESS TELEPHONE FAX AUTHORISED PERSON SIGNATURE STAMP PRODUCT MODEL SERTAL NUMBER DELTVERY DATE PLACE VVARRANTY REPAIR TIME SALER COMPANY NAME CENTRAL ADRESS TELEPHONE FAX BILL DATE NUMBER Page 15 ALLFETT Mekanik ve Elektronik Sistemler San ve Tic Ltd ti Yeni Eyup Bulvari Topcular Cad Set Ustu No 1 Demirkap Rami Istanbul 0212 501 32 01 PBX 0212 501 33 37 Elektrikli gres pompas ALLFETT ALL 6 ALLFETT www allfett net CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT _ VVARRANTY CONDITIONS 1 The warranty period is two years from the date of delivery N The product including all its components is under the warranty of our company 3 Incase of defects within the warranty period the period spent in repairing is added to the warranty period The repairing period is maximum 30 days This period starts from the date of delivery of the product to the services centers or to the seller the agency the representative the importer or the manufacturer of the product respectively in case there are service centers 4 In case the product has material workmanship or manufacturing defects the product w
10. ice must be informed to any other possible troubles and necessary procedures must be performed 20 ALLFETT Mekanik ve Elektronik Sistemler SAN TIC LTD STI and ALLFETT Pazarlama ve Dis Ticaret LTD STI does not accept responsibility for damages described in items above on equipments which ALLFETT systems are installed Page 11 ALLFETT www allfett net CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT _ PUMP MAINTENANCE 1 IF PUMP NOT STARTS a Electrical connections of the pump may be loosen or broken Check the electrical cables and connections of the system according to schemas on page 9 and page 10 b Connected electricity to pump may different then DC voltage Connect the electricity 24 V DC which is marked on pump sticker c Connected electericity may be converted to DC voltage from AC voltage by a transformer Transformer must be minimum 5A current d If electronic control system is connected the pump Electronic control system may be in waiting period Wait until working time starts If necessary operate an additional lubrication cycle 2 IF PUMP NOT SENDING GREASE a Grease cartridge may empty Chancge the grease cartridge according to description on page 12 CARTRIDGE CHANGING INSTRUCTIONS b Positive and negative poles may connected wrong to electrical socket Connect correct cables to correct positions explained in page 8 c Security valve discharging grease so lubricati
11. ill be repaired free of charge and expenses of any sort including labor the value of the parts replaced or any our charges 5 The product will be replaced free of charge If the product permanently disfunctions due to repeating the same defect more than four times within the warranty period If the maximum period for repairing is exceeded If it is determined that the defect cannot be repaired by report written by the service or in the absence of service centers by the seller agency representative importer or manufacturer of the product respectively 6 The present warranty does not cover damages resulting from importer handling by deviating from the instructions in the manual 7 General administration of protection of consumer rights and competition in the ministry of industry and commorce may be applied for problems concerning the warranty certificate Page 16 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net _ DANGEROUS OR HARMFUL CONDITIONS TO ENVIRONMENTAL AND HUMAN HEALTH DURING USE All ALLFETT systems are producing according to relevant provisions of security regulations There is no risk for environmental and human health during use TRANSPORT AND STORAGE There are no restrictions on transportation by land air and sea In general products should be stored in a dry and dust free environment The storage temperatures are between 10 C and 40 All products are packed with pa
12. installed Figure 1 Figure 2 Cartridge replacing steps 1 Remove empty cardridge from pump 2 New cartridge must be placed on pump without follower piston pusher Place the cartridge by turning 1 5 turn Cartridge must not be tightened completely 3 Place the follower piston pusher inside cartridge as shown in figure 2 4 Hold support pin firmly by hand then place support pin s one side to its place on cartridge as shown on figure 4 5 After placing first side of support pin other side must be placed Both sides must be firmly in place on cartridge Figure 5 6 After placing suport pin air went out from gap between pump body and cartridge When all air out and some grease is seen cartridge must be tightened to pump body Pump is now ready to operate Figure 3 Figure 4 Figure 5 Support pin Support pin place Page 13 www allfett net PRODUCT ORDER INFORMATION Product name Description ALL 6 Pump 12 V DC ALL 6 Pump 24 V DC SALES ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT Ordering numbers 10 12 06 A5 10 24 06 A5 ALLFETT PAZARLAMA VE DIS TICARET LTD STI Yeni Ey p Bulvar Top ular Caddesi Set st No 1 Demirkap Rami Istanbul Telefon 0 212 501 32 01 PBX Fax 0 212 501 33 37 www allfett net info allfett net Page 14 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT WARRANTY www allfett net Utilisation of this warranty certi
13. on points not feeded Because of the blockage on lubrication point pump can not send grease to point through distributor Security relief pressure limit is exceeded Remove the couplings from lubrication points then remove the blockage from point Unouthorized modifications to the units and the use of unouthorized spare parts and aids prohobited and disqualify the warranty TECHNICAL SERVICE ALLFETT MEKAN K VE ELEKTRON K S STEMLER SAN VE TIC LTD T Yeni Ey p Bulvar Top ular Caddesi Set st No 1 Demirkap Rami Istanbul Telefon 0 212 501 32 01 PBX www allfett net Fax 0 212 501 33 37 Gres rl k info allfett net Page 12 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net O CARTRIDGE CHANGING INSTRUCTIONS ALL 6 elecrtrical grease pump use grease cartridges as reservoir to easy filling purpose Please follow the instructions below to operate pump without air inside pumping system 4 To operate pump properly grease cartridges must be replaced before grease level end complately If pump continue to operate without grese pump system will take air inside FOLLOWER PISTON PUSHER There are spring and support pin Figure 1 and Figure 3 inside grease cartridge to sending out grease easily These components are sended in dismantle parts and must be assembled before use A Filled grease cartridges must be kept without spring inside Spring must be installed after cartridge is
14. ons Lubricant will be used in the system must certainly be clean and any foreign materials must not enter while filling ALL 1 pumps are designed to use with in centralized lubrication systems only It is not suitable to use ALL 1 pump for lubricant tranfering or circulation purpose important that the county specific regulations and laws on the use and disposal of To remind that lubricants has content which may hazardous to environment It is lubricants must be observed Lubricant type GREASE NLGI classes can be used with ALL 1 pumps are described below Because of the flow characteristics of grease the NLGI class range should be changed at different weather conditions and also temperature differencies for NLGI 00 grease recomended working temperature is between 309C and 10 C for NLGI 0 grease recomended working temperature is between 10 C and 0 C for NLGI 1 grease recomended working temperature is between 0 C and 10 C for NLGI 2 grease recomended working temperature is between 10 C and 30 C A Keep in mind that the substances of any lubricant are harmfull to environment Their transport and storage require that special safety measures be taken 1 Only LITHIUM based and EP additive liquid greases must be used with in system It is important that the grease will be used must resistant to high pressure Make sure the liquid grease you are using is EP additive Do not use rubber based grease in system Do not use grease
15. per based support matarial to reduce damage Upon receiving the package please check the items for possible damage Page 17 11 www allfett net CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT _ NOTES Page 18 E SYSTEMS amp EQUIPMENT ALLFETT MEKAN K VE ELEKTRON K S STEMLER SAN VE T C LTD T Top ular Mahallesi Top ular Caddesi No 1 1 Ey p stanbul Telefon 0 212 501 32 01 PBX www allfett net Fax 0 212 501 3337 info allfett net
16. t vacoomed before is sended to pump element outlet with high pressure Working pressure can be adjusted on security valve The lubricant coming out from pump elements Displacement volume of the pump element s can be connected to single lubrication point However displacement volume can also be divided by progressive distributor to feed multiple lubrication points Optional system control units Lubrication system and its components can be controlled and monitored with integrated electronic control cards Digital sensores and also pressure switches where placed on system components send information to control card Distributors and control cards are offered optionally While ordering a pump other components have to be ordered separately according to their properties A Any maintenance on ALL 1 pumps under electrical voltage could lead to personal injury Disconnect all electrical power before any maintenance A Any maintenance on ALL 1 pumps under high pressure could lead to personal injury Discharge the system pressure before any maintenance 2 Unouthorized modifications to the units and the use of unouthorized spare parts and aids prohobited also disgualify the warranty Page 6 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net _ LUBRICANT INFORMATION Lubricant specifications can be used with ALL 1 pumps are described below Before filling reservoir please read carefuly these informati
Download Pdf Manuals
Related Search