manual - Modern Buddy
Contents
1. Normally simple carburettor adjustment will help to control CO level in exhaust gases However it is necessary to check Carbon CO level in exhaust gases Following are some tips to control CO level in ex haust gases 1 Useonly recommended spark plug 2 Clean the air filter and replace if required Clean and adjust carburettor properly Adjust the air mixture screw to to 1 threads anti clockwise from fully to closed position and thereafter set idling screw 1000 to 1300 RPM Check the compression pressure and ensure that it is within limits Check ignition timing and reset as recommended Check and adjust spark plug gap 45 WIRING DIAGRAM AUTO START MODEL STOP LIGHT SWITCH lt a TAIL LAMP a BLINKER 988 to RED rh ood STERNE SECONDARY AIR SUPPLY SYSTEM Secondary air supply system Removal Installation A Remove hex bolts Fig 47 of mounting bracket secondary air system B Disconnect tube to Air cleaner box X intake manifold Y by removal of spring clips C Disconnect tube Z to Silencer by removal of hose clamp D For cleaning blow air through pipe X Y Z E Check tubes for leakage replace if necessary Care and Maintenance 47 The descriptions and illustrations in this booklet are not to be taken as binding on the manufacturer The es2. 3 1 3 2 3 3 3 4 Remove the vehicle from stand by push ing it forward Seat yourself on the scooter with feet on the ground and hands on the handle bar With the engine running at idling speed press the clutch lever with the left hand and rotate the gear twist grip to 1st gear position Put the scooter in movement by gradually releasing the clutch and simultaneously turning the accelerator twistgrip 27 3 5 3 6 To change gear rotate the accelerator twistgrip back to zero press the clutch lever and turn the gearchange twistgrip control and position it on the next upper or lower gear Use indicator switch button for turning and use horn whenever required Operating the vehicle APPLICATION OF BRAKES 4 1 Turn the accelerator twistgrip back to zero 4 2 Press the clutch lever and change the gear to the neutral position 4 3 Use foot pedal brake and hand brake simultaneously for the most efficient brak ing 28 Running in Instructions ENGINE RUNNING IN Operation The most important period in the life 3 Do not drive with half partially engaged of your scooter is its first 1000 kms The engine is clutch This will not only damage the clutch but brand new and different moving parts of the engine will also cause overheating of the engine need to be set to their correct operating tolerances This ensures a longer life for your vehicle It is therefore necessary to take some precautions so
3. and press the starter button 2 FUEL 2 1 2 2 2 3 Fuel supply Gravity fed from fuel tank to carburettor Carburettor is a side draft carburettor and is having a vertical mov ing throttle slide Fuel Gauge In built with the speedome ter indicates the quantity of petrol in the petrol tank by virtue of a float unit located inside the tank Throttle Control Acclerator controlled by the twistgrip on the right side of the han dlebars CHASSIS 3 1 Chassis Pressed steel sheet and strong tubular structure A pressed steel sheet shell covers the tubular structure 3 2 3 3 3 4 3 5 3 6 3 7 Parts amp Specifications Handlebar Light alloy casting with head lamp instrument panel and indicator lights All transmission cables are con cealed therein Steering column and suspension The steering column is pivoted on the front wheel swinging hub Front and rear sus pensions are provided with helical spring amp hydraulic dampers Rear view mirror Stylish moulded rear view mirrors on both sides of handlebar Security Lock On the steering column and operated by a key Glove Compartment A sleek amp spacious glove compartment for keeping personal belongings secured with a lock Seat Tip up seat with a safety lock 10 Parts amp Specifications 4 WHEELS 4 1 Wheels Interchangeable and manufac tured from pressed sheet steel with 3 50 x 10 tyres 4 2 Rear brake drum br
4. unmatched by any scooter Some tips on how to keep power under control Some tips on how to enhance your driving pleasure 3 1 Accelerate only to the extent you are in complete control of the scooter 4 1 Maintain the correct posture 3 2 Use its maximum power only when you 4 2 Sit in a relaxed and natural manner not need to stiffly 4 3 Reduce speed on uneven and bumpy roads VEHICLE IDENTIFICATION The vehicle is identiffed by a number on the chassis and another number on the engine The chassis identification number is stamped inside the glove compartment on chassis as shown in Fig 1 The engine number is stamped on the crank case Fig 2 Every STAR 4 STROKE has spare set of keys An identification number is punched on metallic tag which is provided alongwith the key ring Fig 3 Please keep your duplicate key carefully along with the metallic tag Vehicle Identification Fig 3 Parts amp Specifications DO e WwW N Rearview mirror Central stand Seat RH side cowl Hook for bag Rear turn indicator RH side Silencer Kick starter Rear brake pedal Front direction indicator right side Horn 5 spoke wheel hub 13 14 15 16 17 Glove compartment Fuel cock lever Choke control knob LH side cowl Front direction indicator left side Spare wheel 21 22 Driver s foot platform Rear turn indicator LH side Rear mudg
5. Refit the cowl Spark plug cleaning Remove the right hand cowl Disconnect the HT lead cable Fig 42 Wipe amp clean the area around the spark plug Using the box spanner unscrew the spark plug Fig 43 Clean out any excessive carbon deposit Refix the spark plug back to its position Refit the cowl If you have a feeler gauge you can check the gap between the electrodes in the spark plug This gap should be 0 7 0 8 mm fig 41 To adjust the gap again it is better to go to an authorised LML assistance centre Care and Maintenance 4 BATTERY CHECKING 4 1 1 Battery requires regular and thorough maintenance as advised below The level of electrolyte must always be in between the upper and lower levels marked on the battery Normally a constant level in the specified range is maintained for about two months or approximately 2000 kms Fig 44 34 4 1 2 level of electrolyte should be checked once in a month In case of a normal decrease 0 5 cm put in dis tilled water only so as to reach the up per level indicated on the battery If there is a marked drop in the electro lyte level 1 cm or more have the bat tery checked at an authorised LML as sistance centre Caution 1 Battery should be removed if the vehicle is to be washed lying on its side Use only 8 Amp fuse to prevent serious damage to the wiring harness amp battery Ignition switch should be in off position while repla
6. driving at different speeds as given be low Gear position 1 0 2 3 4 Speed band as given below Upto 10 Kms hour Neutral 10 20 kms hour 20 35 kms hour 35 kms hour amp above To change gear press clutch lever and turn the twist grip Fig 24 to the required position ACCELERATOR CONTROL Located on the right hand side of the handlebar It is a twist grip For increasing acceleration rotate the twist grip towards yourself Do the reverse for decreasing acceleration Fig 25 4 Control Functions BRAKES There are two brakes one operated by foot and the other operated by hand Both brakes should be applied simultaneously for most effective braking 5 1 5 2 Foot Brake Operates on the rear wheel Press down brake pedal to apply the brake The distance in which the scooter can be brought to a halt will depend on the speed at which the vehicle is travel ling and the user s driving habits Fig 26 Hand Brake Operates on the front wheel Press hand brake lever towards the twist grip Fig 27 FUEL SUPPLY 6 1 The fuel tank is located under the seat Fig 28 and is accessible only when the seat is unlocked and lifted For filling in petrol unscrew the cap and close it after refuelling Control Functions 6 2 6 3 Caution Control of flow of petrol Fig 29 There is a fuel tap under the seat that has three positions ON for a regular flow of fuel OFF to stop the f
7. is engaged An 8 Amp fuse on spare wheel bracket Fig 12 amp 13 is provided to avoid any damage due to short circuiting in auto start system A powerful 12 volt 96 watt magneto charges the battery through a regulator with a built in charger Fig 13 13 Parts amp Specifications AUTO START CIRCUIT DIAGRAM START STOP LIGHT SWITCH STARTER L BATTERY FLASHER REGULATOR AC DC 12 TECHNICAL SPECIFICATIONS Engine Displacement stroke Compression ratio Maximum power Maximum torque Fuel feed system Fuel Fuel tap Spark plug Clutch Starter Starter Gearchange Technical Specifications Horizontal single cylinder four stroke single over head camshaft with two valves cooled by forced air 125 cc 150 cc 52 4 x 57 8mm 57 42 x 57 8 mm 9 0 5 1 5 84 0 25 kW at 6 000 rpm 200 rpm 6 75 0 25 kW at 6 250 rpm x 200 rpm 9 15 Nm at 5 000 rpm 11 54 Nm at 3 500 rpm KEHIN PB 18 carburettor 95 octane petrol three way Open ON Closed OFF Reserve RES RGAHC Champion UHR3CC Bosch Multiplate oilbath type Electronic CDI Electric with kick start pedal Manual 4 speed gearbox with pinion always en gaged I5 Lubrication Silencer Dimensions L x W x H Seat height Wheel base Fuel tank capacity Front suspension Rear suspension Front rear wheels Front rear tyres Front brake Rear brake Frame Weight Maximu
8. the above procedure in reverse order Precaution 1 Tighten all wheel securing nuts alternately and progressively Re check if all nuts are tightened Fig 37 Fig 38 properly 2 Get the tyre pressure checked to the recom mended level at the nearest service station 92 Care and Maintenance 3 CHECKING ENGINE OIL LEVEL AND MTM CLEANING SPARK PLUG All three wheels of the STAR 4 STROKE are inter 34 Park the vehicle on level surface changeable However the air pressure in the tyre will depend on whether it is fitted in the front or rear position To ensure even tyre tread wear it is nec 3 1 1 Remove the right hand side cowl as di rected on page 30 essary to rotate the tyres and change the face of 3 2 Checking level the tyre in relation to the wheel rim after every 3 2 1 For checking the oil level unscrew disp 6000 kms Follow the sequence for tyre rotation as stick as shown in fig 40 explained in fig 39 3 2 2 Clean dipstick by a dry cloth 3 2 3 Immerse the oil level rod without screwing it in Fig 40 33 3 2 4 3 2 5 3 2 6 3 2 7 3 2 8 3 3 3 3 1 3 3 2 3 3 3 3 3 4 3 3 5 3 3 6 3 3 7 Take out dip stick and check the level of as shown in fig 9 Oil level should be above lower level make and below upper level mark If level is less add Engine Oil to maintain correct level Refix the dipstick Wipe off any excess oil which may have been spilled
9. 4 Allow a cooling off period of 5 10 minutes after each hour of use as not to overload the engine 5 Ensure oil level in engine to recommended level by checking the level with the help of 1 Keep to the following speed limits dipstick 1st Gear Oto 10 kms hr 2nd Gear 10 to 20 kms hr 3rd Gear 20 to 35 kms hr 4th Gear 35 kms hr and above 2 Avoid running the scooter on full accelerator throttle for long periods Vary the speed from time to time 29 Care and Maintenance CARE AND MAINTENANCE 1 REMOVAL AND REFITTING OF COWLS The right hand side cowl is to be removed for checking of oil level and spark plug The left hand side cowl is to be removed for taking out or refitting the spare wheel The levers for opening the cowls are placed under the seat To remove the cowls 1 1 Lift the seat as explained on page 19 1 2 Turn the cowl opening levers outwards Fig 32 1 3 Hold the body fairing with both hands and remove the cover in an upwards and backwards movement and remove it Fig 33 amp 34 1 4 Pull out the cowl by disengaging its rear end Fig 35 1 5 Refit the cowl by following above proce dure in reverse 30 2 CHANGING THE TYRES 2 1 Removing and refixing the spare wheel 2 1 1 Remove the left hand side cowl as men tioned above 2 1 2 The wheel is fixed by three nuts Un screw the nuts using the box spanner from the tool kit remove the three elastic washers and r
10. ANTS SCHMIERMITTELABELLE TABLA LUBRICANTES APPLICAZIONI CONSIGLIATO APPLICATIONS RECOMMENDES APPLICATIONS RECOMMANDE ANWENDUNGEN ENPFOHLEN USOS RECOMENDADO OLIO MOTORE MOTOR OIL HUILE MOTEUR XTM S NT 10W40 MOTOR L ACEITE MOTOR LIQUIDO FRENI BRAKE FLUIDS CIRCUIT FREIDS BRAKE FLUID DOT 4 BREMSBEDIENUNG SISTEMA DE MANDO FRENOS Recommended quantity of oil to be filled in Engine is 850 ml 39 Maintenance by Authorised Service Dealer PERIODICAL MAINTENANCE TO BE CARRIED OUT BY AN AUTHORISED LML ASSISTANCE CENTRE Preventive Maintenance To obtain the best performance from your STAR 4 STROKE it is important to out periodical mainte nance on your vehicle The following table gives the suggested action for different items of maintenance and their periodicity Code of suggested action is 6000 9000 1800 2400 2700 3000 jobs 0 Km 0 Km 0 Km 0 Km Engine Oil Replacement TUNE 1252 every 2 and top up if P Replace every 3000 Km or every 1 year Replacement Replace every 3000 Km or every 1 year Engine Oil 3 Filter Clean Screen 40 Air Filter and its elements Circuit Pipes Fuel Filter Check Emission Level Valves Clearence Nut Fixing Head Cylinder Maintenance by Authorised Service Dealer 1800 2400 2700 3000 0 Km 0 0 Km 0 Km Check or main tenance jobs 6000 9000 Km Km Chec
11. Control switches located on the right and left hand sides of the handlebar 2 1 Right hand side of the handlebar Fig 21 2 1 1 Headlight Press bottom end of 1 to activate the headlight Press top end of 2 for high beam or bottom end of 2 for low beam Headlight is switched off if 1 is pressed at top end High and low beam positions are indi cated on the instrument panel 2 1 2 Instrument Panel lights and tail lights Press bottom end of 1 for light Press top end of 1 to switch off light Control Functions 2 1 3 Stop Light Becomes operative when foot brake pedal or hand brake lever is pressed 2 1 4 Horn Press button 3 2 1 5 Press the starter button 4 to electrically start the engine but only after having pulled in the clutch lever first Fig 21 2 Control Functions 2 2 Left hand side of the handlebar Fig 22 2 2 1 Turn indicator switch Press left hand end of switch for turning left and right hand end for tuming right Left amp right turn indicators are shown on the instrument panel CLUTCH AND GEARCHANGE CONTROLS Located on the left hand side of the handlebar consisting of clutch lever for engaging the clutch and the gear twist for changing gears 3 1 Clutch lever Press the clutch lever to wards the handlebar to disengage the clutch Fig 23 22 3 2 Twist grip for gear change There are 5 positions one for neutral and the other four for
12. DP MANUALE DI USO E I m UTENZIONE OWNER S MANUAL LOL ET D CONOSCETE LA VOSTRA STAR DELUXE 4T COME AZIONARE LA VOSTRA STAR DELUXE 4T CURA E MANTENIMENTO DELLA VOSTRA STAR DELUXE 4T Redefining L ML 222 worldwide KNOW YOUR STAR DELUXE 4S HOW TO OPERATE YOUR STAR DELUXE 45 CARE AND MAINTENANCE OF YOUR STAR DELUXE 4S ENTRETIE SC MANTENIMIENTC POUR CONNAITRE VOTRE STAR DELUXE 4T POUR ACTIONNER VOTRE STAR DELUXE 4T SOIN ET ENTRETIEN DE VOTRE STAR DELUXE 4 VUESTRA STAR DELUXE 4 ACCIONAR VUESTRA STAR DELUXE 4 CUIDADO Y MANTENIMIENTO DE VUESTRA STAR DELUXE 4 Redefining LML Worldwide OWNER S MANUAL KNOW YOUR STAR DELUXE 45 HOW TO OPERATE YOUR STAR DELUXE 45 CARE AND MAINTENANCE OF YOUR STAR DELUXE 45 IMPORTANT INFORMATION 1 ae it 3 YOUR VEHICLE Address Le et ace tes Model LML STAR DELUXE 4 STROKE Mem hehehe Chassis nee ana Re a tatis Addresse aie ee agian Key INO C Date 5 Date of Registration Von CERRO Registration Thank you for having chosen the STAR 4 Stroke as your new scoot
13. aintenance 4 3 8 Apply grease around the terminals to vent corrosion 4 3 9 Ensure Protection cap provided on bat tery harness is fixed properly on positive terminal of battery Caution Always ensure that the bleeder tube is not clogged crimped or bent The tube must be of an adequate length Replace the bleeder tube in case it is not of correct length or it is clogged or bent 36 4 4 X Storage of battery while not in use 4 4 1 4 4 2 4 4 3 Keep the battery fully charged Maintain electrolyte level at MAX UP PERLEVEL Take battery out of the vehicle and store it in a dry cool place and at a constant temperature Keep battery away from rain dew high moisture and direct sunlight The battery should be charged once a month when the vehicle is not in use For initial charging the battery must be charged at least for 7 hours Always go to the authorised LML assis tance centre for battery maintenance and charging the battery Care and Maintenance 5 AIR CLEANER Air cleaner is fitted below the fuel tank and requires cleaning during each periodi cal service and more frequently when riding in dusty area s 97 6 CLEANING amp POLISHING 6 1 6 2 6 3 6 4 6 5 Frequent and thorough cleaning of your scooter will further enhance its appear ance and extend its life The scooter should be cleaned at ambient temperature i e not immediately after use or in hot sun U
14. ake with expanding brake shoes activated by a foot pedal on the right side of the foot platform 4 3 Front brake disc brake activated by a manual lever positioned on the right side of the handlebars 5 TOOL KIT Tool kit in a pouch containing Box Spanner with lever Double sided screw driver 2 Double ended spanners Fig 8 11 Note ENGINE OIL Quantity of Engine oil in the crank case is 850 ml This is for lubrication and cooling of the Engine Always maintain Oil level as per the marks provided on the level gauge dipstick as shown in the figure for de tails of checking see page no 33 ATake care that Engine Oil level is always maintained between the up per and lower level mark on the oil level gauge dipstick Running en gine with insufficient oil may cause serious engine damage Parts amp Specifications Upper level Lower level Fig 9 Fig 10 12 Parts amp Specifications SPECIFICATIONS AUTO START The STAR 4 STROKE has an automatic starter operated by a button underneath the light switch on the right of the handlebars Fig 11 as well as an optional method of kick starting the engine by using the kickstart pedal The auto start circuit is operated by a 12 volt 9 Ah battery A PRD relay prevention of restarting device is provided to avoid use of the self starter when the engine is running A declutch switch has been provided to prevent starting of scooter when the clutch
15. cing fus Fig 44 4 2 4 2 1 4 2 2 4 2 3 4 2 4 4 2 5 4 2 6 Care and Maintenance Removal and refitting the battery Turn the ignition key to off position Remove the left hand side cowl as ex plained on page 30 Remove the screw securing ground cable black connected to the negative bat tery terminal by using the end of the screw driver from your tool kit Fig 45 Similarly follow the procedure for remov ing the red cable connected to the posi tive battery terminal Remove the battery and the acid dis charge tube Detach the fastener belt and take out the battery Precaution Keep the battery and bleeder tube away from the vehicle to avoid any damage to the painted surface of the scooter due to leakage or spillage of battery electrolyte 4 3 4 3 1 Installation Clean the battery box 35 4 3 2 4 3 3 4 3 4 4 3 5 4 3 6 4 3 7 Clean the battery thoroughly from the outside Put the battery in the battery box Connect the fastener belt first to the lower hook then hold the battery firmly with one hand stretch the belt and fasten it in the upper hook Re check if the battery is fas tened firmly Fig 46 Re fix battery bleeder tube and ensure that it is routed properly through its clamp Fix the Positive terminal first and then the Negative terminal Make sure the battery cable does not touch any metallic surface during fitment Care and M
16. ebox and the seat as well as startthe ignition Steering lock cum ignition switch Locking the Handlebar First turn the han dlebar to the extreme left and then tum the key anti clockwise to lock position Pull out the key after locking Fig 14 Un locking the Handlebar Insert the key in ignition switch and turn it clockwise to unlock the handlebar To switch on the igni tion turn the key further clockwise to ON position Fig 15 Control Functions 18 1 2 1 3 Glove compartment lock To open the lock insert the key into the lock and rotate anti clockwise till the end and then press the lock downwards For closing press the lid turn the key clockwise and then take out the key Fig 16 amp 17 Seat Lock Dual Seat Insert the key ro tate it clockwise till the end then take it out Push the lock with thumb Fig 18 and lift the saddle from the back Fig 19 Place the saddle in its normal position amp press it down To lock the saddle follow the above proce dure in reverse order Control Functions 19 INSTRUMENT PANEL An elegantly designed instrument panel which con tains the following 0 m Fuel Gauge Fuel level indicator needle Head light low beam indicator LH turn signal indicator Speed indicator needle Odometer RH Turn signal indicator Head light high beam indicator Control Functions 4 2 3 4 5 00 Fig 20 20 2 CONTROL SWITCHES
17. emove the wheel Fig 36 2 1 3 For fixing the spare wheel follow the above procedure in reverse order 2 2 2 2 1 2 2 2 2 2 3 2 2 4 2 3 2 3 1 2 3 2 Care and Maintenance Changing of Front Wheel Put the vehicle on its central stand Remove the five nuts that fix the wheel to the wheel hub using the box spanner from the tool kit Fig 37 While loosen ing the nuts hold the wheel with one hand Remove the spring washers and take out the wheel from the brake drum For refitting follow the above procedure in reverse order Changing of Rear Wheel Put the vehicle on its central stand Remove side cowls as explained on page 30 Remove the battery Follow the instruc tions given on page 35 for removal and installation of battery 31 Care and Maintenance 2 3 4 Bring the fuel knob to close position 236 Start the engine to exhaust petrol the carburettor as well as in the fuel line The engine will stop automatically when the fuel is exhausted Lay the scooter gently on ground on its right hand side with the handle bar sleeve touching the ground at right an gle 2 3 7 Bring the vehicle in first gear and hold the wheel with one hand Remove the five nuts securing the wheel to the brake drum by using the box spanner Fig 38 2 3 5 Remove the spare wheel as explained on page 31 2 3 8 Remove the spring washers and take out the wheel from the brake drum 2 3 9 For refitting follow
18. er The STAR scooter is manufactured by LML Limited of the motorcycle manufacturing company in rapid expansion in India A company that endeavours to redefine mobility everyday the worldover by exceeding customer expectations After years of studying the customer s needs the company finally created the STAR 4 Stroke that promises an incomparable ride It is equipped with a powerful 125 150cc four stroke engine that unleashes a phenomenal power Apart from offering an excellent performance and a comfortable ride the Star will make everybody envious thanks to its breathtaking design and its original colours that nobody can ignore This owner s manual has been specially designed to help you understand your scooter better It is important to read this manual to obtain the best performance from your Star It will also help you to maintain it in the best condition After reading this manual climb on board your new Star and discover international class mobility CONTENTS DESCRIPTION PAGE NO How to obtain the maximum performance from your LML STAR 4 Stroke scooter Vehicle Identification Parts amp Specifications General specifications Specifications Auto start Auto start Circuit Diagram Technical Specifications Control Functions Locking System Switches Clutch Gear Brakes Fuel supply DESCRIPTION PAGE NO Operating the vehicle Running in Instructions Care and Maintenance Cows Changing the tyres Engine oi
19. k Replacement Clean Lubricate Check Replacement Check Replacement Check Adjust Check Adjust Check Tightened m B5 B BE B Km S S S S oo BB 41 Maintenance by Authorised Service Dealer or main 1800 2400 2700 3000 enance Km 0 Km 0 Km 0 Km 0 Km Chain amp Chain Replacement Tensioner Check C C Replacement System Replacement Replace brake oil every 12000 Km or every 2 years Check Adjust C C C C C C C C C C C C Replacement laten Check Adjust C C C C C C C C C C C C Lever Play 42 Accelera tor Com mand Steering Column Rings Security Tightened Nuts Bolts and Screw Cil Pump Function ing Clean Crank Case Breather Tube Check or main tenance jobs Check Adjust Check Adjust Check Tightened Maintenance by Authorised Service Dealer 6000 9000 1800 2400 2700 3000 Km Km 0 Km 0 Km 0 Km 0 Km 43 Maintenance by Authorised Service Dealer eds 6000 9000 1800 2400 2700 3000 0 Km 0 Km 0 Km Damper Check Replaceme 25 sd 000000 rotation every 6000 Km C Check Adjust P Clean Lubricate S Replacement R Filling 44 EXHAUST EMISSION CONTROL In accordance with the Central Motor Vehicle Rules LML range of scooters manufactured by LML Lim ited meet emission standards prior to despatch from factory
20. l Spark plug cleaning Battery Air Cleaner Cleaning amp Polishing Maintenance while not in use Recommended Lubricants Maintenance by LML authorised Technical Assistance Centre Exhaust Emission Control Wiring Circuit Diagram 26 29 30 30 31 33 34 34 37 38 38 39 40 45 46 HOW TO OBTAIN THE BEST PER FORMANCE FROM YOUR STAR 4 STROKE Given below important features of your scooter and some useful tips on how to maximize the benefits it offers 1 LML s fuel saver engine This engine gives the best fuel consumption at a driving speed of 35 45 kms hr after running in of 1000 kms The distance in kilometres can therefore vary on the basis of the road conditions the intensity of traffic and driving habits and conditions as well as the respect for the periodical mainte nance intervals Maximise the performance of your STAR 4S Tips to stretch each litre of petrol even longer 1 1 1 2 1 3 Change gears as the required speed Try to maintain the speed of 35 45 kms hr to give you the best mileage Use clutch brakes and full throttle only as and when required Maintain the air pressure in the front tyre at 1 4 bar and 1 6 bar in the rear tyre with only the driver on board or 2 0 bar with passenger Safety devices of the STAR 4 STROKE The safety features inbuilt in your scooter take away the worries from your driving It is a perfectly balanced scooter and its state
21. low of fuel from the tank to the engine and RES that must be activated when on reserve If the vehicle stops on account of lack of petrol then turn the cock lever to RES i e RESERVE position There is one li tre of petrol kept in reserve in your tank for any emergency There is a fuel gauge in the instrument panel for indicating the quantity of fuel in the tank Choke control knob Fig 30 Located below the fuel cock To be used for start ing the engine when it is cold Pull the choke knob out wards for operation Pull out the choke control knob to operate it It must be pushed back in when the engine has warmed up If the choke control knob is pulled out and remains out this would cause an excessive level of fuel in the carburettor that would cause ir regular running and elevated fuel consumption Control Functions T 1 Choke control knob 2 Fuel Cock lever 3 Hook for Bag 7 HOOK FOR BAG There is a hook for hanging a bag under the seat 25 OPERATING THE VEHICLE Warning Before driving your scooter make yourself thoroughly familiar with all operating controls and their func tions 1 BEFORE STARTING THE ENGINE 1 1 Check if tyres are properly inflated 1 2 Check for correct play in the clutch lever Fig 23 and make sure that it operates properly 1 3 Check that the brake pedal play is cor rectly adjusted 1 4 Check that the accelerator control func tions correctly and the pla
22. m load capacity Controls Steering Accelerator Gears Clutch Front brake Technical Specifications Wet sump Catalysed with secondary air injection system 1 760 x 695 x 1 110 mm 820 mm 1 235 mm 5 5 litres including 1 litre reserve Swing arm hydraulic double effect shock absorber with helical spring Engine crankcase functions partly as a swing arm and hydraulic double effect shock absorber with helical spring Assembled pressed sheet steel unit 3 50 10 Disc brake in stainless steel 200 Drum brake 150mm Pressed sheet steel with rear tubular framed structure covered by a sheet steel shell assembly 121 kgs 275 kgs 2 persons with 10 kgs of luggage Handle bar Twist grip type on right hand side of the handle bar By hand on left hand side of the handle bar Lever operated on left hand side of the handle bar Lever operated by right hand 16 Rear brake Electricals Generator system Head lamp Tail light bulb Stop light bulb Speedolight bulb Turn signal light bulb Tell tale lamp Horn Battery Fuse Technical Specifications Pedal operated by right foot 12 Volt 96 Watt 12 Volt 35 35 Watt 12 Volt 5 Watt 12 Volt 10 Watt 12 Volt 1 2 Watt x 2 12 Volt 10 Watt 12 Volt 1 2 Watt x 4 12 Volt DC Horn fitted with AC to DC convertor 12 Volt 9 Ah 8 Amp 17 CONTROL FUNCTIONS LOCKING SYSTEM 1 1 The STAR 4 STROKE has a single key to block the steering lock the glov
23. of the art braking system enables you to come to an instant halt without skidding regardless of the speed at which you are driving A powerful DC horn and indicators with a buzzer enable you to negotiate busy and noisy traffic conditions In addition the head light retains its intensity even at low speed that makes for safer night driving Maximise the performance of your STAR 4S Some tips for even safer driving 2 1 2 2 2 9 2 4 2 5 Always use a helmet while driving Make yourself familiar with the driving signs and regulations Drive at a speed at which you are in com plete control of the scooter Never drive in neutral gear especially when going down hill or on a wet or slip pery road Use horn and indicators whenever re quired Maximise the performance ofyour STAR 45 3 sensation of engine power of the STAR 4 An enjoyable ride that only the STAR 4 4 STROKE The engine power of your scooter STROKE knows how to give Your scooter is not only the highest among all scooters but has been designed so as to enable you to sit also compares to some of the most popular in a correct posture to avoid strain Its com motorbikes in the same cubic capacity You fortable and long seat double acting suspen can now surge ahead of other vehicles either sion and strong shock absorbers better with from a stop position or while negotiating busy stand uneven road conditions to give you traffic driving pleasure
24. se a low pressure water hose for clean ing the vehicle Wipe it clean and dry with soft cloth Do not use detergents or powders which are likely to leave scratches on the sur face For polishing use normal car polish and rub with soft cloth CARE OF YOUR VEHICLE WHEN NOT IN USE FORLONG PERIODS If you are not going to use your vehicle for more than two months then you should store it properly as per the following ad vices 7 1 7 2 7 3 7 4 7 9 7 6 Care and Maintenance With the help of a pipe syphon out the petrol from the fuel tank Start the engine for some time and ex haust the petrol in the carburettor Remove the spark plug as explained on page 34 and put a few drops of Engine Oil in the spark plug hole Press the kick lever a couple of times Refix the spark plug Clean the vehicle thoroughly and apply antirust grease on all unpainted metallic parts Raise the wheels off the ground by plac ing wooden planks and deflate the tyres so that they do not touch the floor Cover the scooter 38 Recommended Lubricants LML ITALIA raccomanda l uso di lubrificanti e additivi BARDAHL LML ITALIA reccomend to use lubricants and additives BARDAHL LML ITALIA reccomandons d utiliser lubrifiants et additifs BARDAHL LML ITALIA empfehlen schmier und zusatzstoffe BARDAHL LML ITALIA recomendaros utilizar Lubricantes y aditivos BARDAHL TABELLA LUBRIFICANTI TABLE OF LUBRICANTS TABLEAU DES LUBRIFI
25. sential features of the model described and illustrated herein remaining unaltered LML Limited reserves the right to carry out at any moment without being obliged to bring this booklet up to date modifications to the machine its parts or accessories that the company deems to be convenient for improvement purposes or of what may be required for manufacturing or commercial purposes Redefining E mobilit L M L y worldwide C 10 Panki Industrial Estate Site Il Kanpur 208022 INDIA 91 512 2691381 6660300 91 512 2691391 6660301 ImIknp Iml india com
26. uard Tail light Head light Fairing edge trimming STAR nameplate Front turn indicator Front mudguard LML symbol Fork cover Fig 6 10 11 12 13 Glove compartment lock Parts amp Specifications LML nameplate Grill Crest Central stand Rear view mirror Clutch lever 15 16 Accelerator twistgrip 18 19 20 21 Fig 7 Ignition cum steering lock Instrument panel Front brake lever Gearchange twistgrip Indicator switch Light switch starter and horn buttons GENERAL SPECIFICATIONS ENGINE 1 1 1 1 2 1 3 1 4 1 5 Engine 4 stroke horizontal single cylin der Ignition Via an electronic starter device CDI that feeds the live HT coil that gen erates the spark Lubrication Wet sump forced pressure splash through a pump Clutch Multiplate oil bath type The unit is cable operated by a lever located on the left hand side of the handlebar and is adjustable Gear Box Four speed forward drive with constant mesh gears immersed in oil bath are operated by the twist grip on the left hand side of the handlebar which func tions in conjunction with the clutch control lever 1 6 1 7 1 8 Parts amp Specifications Cooling Forced air provided by a cen trifugal fan Mechanical starter With kick starter pedal located on the right hand side of scooter Push button only in auto start model Electric starter Pull in the clutch lever
27. y is within nor mal limits Operating the vehicle A Open fuel cock B Switch ON ignition C Put gear in neutral position P Pull out the choke control knob only when the engine is cold E Position the accelerator control at minimum F De clutch G Kick starter pedal 26 STARTING THE ENGINE Fig 31 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 fuel cock lever to position Turn ON the ignition switch Put gear control in neutral position Pull out the the choke control knob only when the engine is cold Bring the throttle to idling position If you are starting the engine for the first time in the day press the clutch lever and keeping it pressed kick the starter lever a couple of times Operate the kick pedal by pushing it down with a kick for starting the engine To start the engine using the electric starter press the clutch lever and then press the starter button When the engine is running normally press the choke knob back to its normal position Operating the vehicle Caution i Do not use electric starter for more than 5 seconds at a time Release the push button start switch for approximately ten seconds before pressing it again If the engine fails to start after repeated attempts hold the throttle 1 8 1 4 open and push the button start switch Before using the electric starter button ensure that the clutch lever has been pressed DRIVING THE SCOOTER
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