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Rexroth Frequency Converter

1. 164 Stall overcurrent prevention 142 Stall overvoltage prevention 141 Standard Communication Pa rameter nase 246 Start Behavior Setting 105 Start directly aan 105 Start with speed capture 107 Status COMO innen en 169 Stop and Pause Simple PLC CORP nenn 129 Stop Behavior Setting 108 Stop command via panel lt stop gt DULON sn sn 102 Stop mode setting 108 Storage Conditions 16 SUDDIY ELISE nahen ken 15 Support See service hotline 222 SVC control loop configuration 164 SVC Control Performance 18 Switch between first and sec ond run command source 102 System Parameters 231 T Technical Data 21 Jet SAna sinn ER Terminology and Abbreviation in Parameter Uert 231 257 259 Bosch Rexroth AG Index Torque boost setting 159 Torque control mode 165 Transmseion 184 Transport Conditions 16 Twisted Wires 48 NEE nee 226 Type Codmmg 22 nen 226 Type Coding of Communica tion Cable for Control Cabinet 229 Type Coding of Engineering SOWIE ee 230 Type Coding of External EMC PET EEN 228 Type Coding of Frequency Converter 226 Type Coding of Operating Panel 227 NEE ee ee 226 U User defined V f curve config Belge ie EE 156 V V f control parameters 235 V f Control Performance
2. 18 V Curve selecthon 155 Vector control parameters 236 VFC 3610 V f Control 155 VFC 5610 SVC Control 164 Visual Checkmg 15 Visual Inspection 15 W Warning Code 169 MVNO osa E sito e 30 Wiring Diagramm 30 X X5 Pulse Input Configuration 73 258 259 VFC x610 Series DOK RCONO4 VFC x610 ITO1 EN P Notes Rexroth Bosch Group
3. 102 First Emwronment 44 Frequency Aval 123 Frequency Converter Output 18 Freguency Converter Overview 18 Freguency Converter Over view Introductton 18 Frequency Converter Wiring 30 Frequency Level Detection 124 Frequency Setting Saving 100 Frequency setting source SWILEN ING sera 85 Frequency setting sources COMDIN aU ON z ss o aa 86 Function Control Parameters 237 F RCHONS nen 19 Functions and Parameters 67 Functions and Parameters Basic Gettnge 67 G General Measures of Radio In terference Suppression for Relays Contactors Switches Chokes and Inductive Loads 57 General Panel Parameters 249 Ground Connections 55 Grounding Terminals 33 Group b System Parameters 231 Group C Power Parameters 232 Group d0 Monitoring Parame RT E A A E 250 Group E Function Control Pa IR 237 Group U Panel Parameters 249 H Hazardous substances 223 Heat Dieepatton 26 Heavy load voltage stabilization 162 High Resolution Current Display 125 High voltage Test 251 DOK RCONO4 VFC x610 ITOL EN P Bosch Rexroth AG Index Important Directions for Use 12 Inappropriate Lee 12 Influence of the Motor Power CODING seen eet 54 Input and Output Terminals CONTIQUratloNn uu zlozi asi 71 INDUCES UDD Veieu 18 Input Terminal Paramet
4. 2s222020000nnn ann nienean von 182 Setting the Local leg 182 Communication Disruption and Response nenn 182 MOGISUS POCO CO ee ea Keen lee 183 PTOLOEOLDESCHIPEON ee nan hc 183 Ber NCROGUCTION esse ee ea 183 BR ele E Ne E 184 MOOBUS Interface une aac O 185 Modbus Function and Message Format 185 S pported TUNCUONS saa lo sale 185 FUNCTION Samples a 187 Function 0x06 Write one register wor 188 Function 0x05 Diagnostics data dn tn 189 Function 0x10 Write N register words range 1 16 190 Function 0x17 Read Write N register words range 1 16 190 Error code and exception code 192 Communication Mapping Register Address Distribution 193 Frequency converter parameter redstere 193 Communication control registerS s02002s02nnnnnnn ann nn enn anne anna nenn 194 Communication state feedback registers US EAO 195 Modbus Communication Exvample nennen nennen nennen 196 Special NOLES net 197 Communication Networkimg en nennen nennen nennen nennen 198 NETWORKING GE 198 Recommendations on petworking nenn 198 EENS 199 Riegel 199 External EMC Filtern 200 External EMG Re 200 Technical Datania Ola tek act et o 201 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG 15 3 15 3 1 15 352 15 3 3 15 4 15 5 15 5 1 15 5 2 15 5 3 15 6 16 16 1 16 2 16 3 16 4 16 4 1 16 4 2 16 4 3 17 18 18 1 18 2 19 19 1 19 2 19 2
5. Xpnoioroielre KaTGAANAOUC nxaviono c ouvapuoA0vnonc kal JETAPOP C Xpnotnonoieite KataAAnAa epyakeia KOLOTOLIIKO EEOTI LOUO TIPOOTAOIAC ANMPOZOXH AkaTGAAnAoc yeiptou c urratap wv Klv uvoc TPaUpaT onou Mnv EM LWWKETE va EVEPYOTIOINOETE Eavd N va POPTIOETE KEVEC UTTATAPIEC kiv6uvoc EKON NC Kal dtaBowonc Mnv ta UETE KATAOTP GETE TIC prriaTapiec Mnv anoppintere TIC UTTATAPIEC OTN PVTIA DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG PN 0000000000 00 0000 sooo 400 DOO MROOOOOFOOPOOOOOOOODOOOUOODUO0U00FOOD DUDU AHEEZEFEO U UU SI Rexroth 0 kR O 00 40 AU U AWA 0 U EO O O00 00 40 000000000 DS eno s6890 000 er OOOOODOOOOO0 amp 800 40 00 0 WROD 000 0000 ODO 0 so 00000 Rat DUU EL Wate BQ O Bell PN seein ooo eo Dike eyo oo000 O O O EN OTO O OOO AD U 0 REL OU U I O U 1 00 Ro Do DI HeReoRBOOOUO AS eo sin O 000 000000000000000 A000 P0000 A0 OU ROO HO DD I eres O 0 0 0 o0 og A000 AO DI P 0000 50000 saen DO00C0O000O0O0C000 A00 U 40000 EO U U NA 000000 150 800 O 1 1 20 0 S00 0 0000 0 000002000 RAL OOOOOUODOUODOUUIU PRAL P s0 000000 ener 0 an 80 000000000 00000 00 moo WOO00 0 00 00 0000000 DOK RCONO4 VF C x610 ITO1 EN P XV Bosch Rexroth AG VFC x610 Series XVI DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Table of Contents Table of Contents 1 1 1 2 1 3 1 3 1 1 3 2 13 3 1 4 1 4 1 1 4 2 1
6. 38 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG 9 1 9 1 1 9 1 2 9 1 3 9 2 9 3 9 3 1 9 3 2 9 3 3 9 3 4 9 3 5 9 3 6 9 3 7 9 3 8 9 3 9 10 10 1 10 2 10 3 10 4 10 5 11 11 1 Table of Contents Page Analog input terminals All Al2 10 V 5 V Earth and GND 38 Electromagnetic Compatibility EM 39 EMG Requirements n 39 Generalin ornato Minin e a E 39 The electromagnetic compatibility EMC or electromagnetic inter ference EMI includes the following reguirermente 39 Noise Immunity in the Drive Gvetem 39 Basic structure for noise mmm 39 Minimum immunity requirements for PDSs intended for use in the Second SEET 40 Evaluation CHILCIION esse 40 Noise Emission of the Drive Gvetem EE 41 Ensuring the EMC Requirements u22s22020nnnnnnn ann ann ann nnn n nosu 45 EMC Measures for Design and Installatton nennen 47 Rules for Design of Installations with Drive Controllers in Compli ACE WEITEM Ni 47 EMC optimal Installation in Facility and Control Cabinet 49 Control Cabinet Mounting according to Interference Areas Exem DIARY Arrangements een ee eege 50 Design and Installation in Area A Interference free Area of Control CADENCE eebe 51 Design and Installation in Area B Interference susceptible Area of CONEON CAIN eege dE E SE Design and Installation in Area C Strongly Interference susceptible Area of Control Cabinet e
7. e Secure built in devices from penetrating foreign objects and water as well as from direct contact by providing an external housing for example a control cabinet DOK RCONO4 VF C x610 ITO1 EN P 7 259 Bosch Rexroth AG VFC x610 Series Safety Instructions for Electric Drives and Controls High housing voltage and high leakage current Danger to life risk of injury by electric shock e Before switching on and before commissioning ground or connect the com ponents of the electric drive and control system to the equipment grounding conductor at the grounding points e Connect the equipment grounding conductor of the components of the elec tric drive and control system permanently to the main power supply at all times The leakage current is greater than 3 5 mA 1 4 2 Protective Extra Low Voltage as Protection Against Electric Shock Protective extra low voltage is used to allow connecting devices with basic Insu lation to extra low voltage circuits On components of an electric drive and control system provided by Bosch Rexroth all connections and terminals with voltages between 5 and 50 volts are PELV Protective Extra Low Voltage systems It is allowed to connect devices equipped with basic insulation Such as programming devices PCs notebooks display units to these connections Danger to life risk of injury by electric shock High electrical voltage by incor rect connection If extra low voltage circuits of dev
8. C101 Motorparametertunmg 0 2 0 se e 0 Inactive The auto tuning function is by default inactive e 1 Static auto tuning This mode can be used for both V f control and SVC control e 2 Rotational auto tuning This mode can be used ONLY for SVC control Press the lt Run gt button on the operating panel to start auto tuning In the proc ess of auto tuning a status code tUnE will be displayed on the operating panel When the auto tuning process is complete the status code disappears and the settings of the following parameters will be obtained automatically Rotational V f control SVC control Static auto tuning auto tuning Parameters obtained by auto tuning C1 12 Motor rated slip frequency C1 20 Motor no load current C1 21 Stator resistance C1 22 Rotor resistance C1 23 Leakage inductance C1 24 Mutual inductance C3 05 Current loop proportional gain C3 06 Current loop integral time C3 00 Speed loop proportional gain C3 01 Speed loop integral time E E lt i lt lt E ER ER ES E E ER ER E Tab 11 6 Parameters obtained by auto tuning DOK RCONO4 VF C x610 ITO1 EN P 65 259 Bosch Rexroth AG VFC x610 Series Quick Start 11 5 Possible Errors during Quick Start and Respective Solutions Errors Solutions Over current SC OC 1 or OC 2 occurs during acceleration Over voltage OE 3 occurs during deceleration Over current SC OC 1 or OC 2 occurs immediatel
9. Coe ee O grange a Min Tat roseg OE gt r ea mm settngspeed SS o ro Rea 0 04 User defined settingspeed o Det 40 05 User defined outputspeed J S o1 Read 180 70 PiDreferenceengineeringvaue E000 To Read 0 71 PiDfeedbackengineernguale Por Read 40 70 E4 02 x PID reference d0 71 E4 02 x PID feedback 136 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 9 7 PID Status Indication cade Wane sarang ete in E4 32 PID engineering value detection width 0 01 100 00 E2 01 DO1 output selection 18 PID reference engi 1 Stop E2 15 Relayl output selection neering value arrival 1 Stop E4 32 PID engineering value detection width is used to set the tolerance win dow between d0 70 PID reference engineering value and d0 71 PID feed back engineering value When the difference between reference and feedback is within the detection width the value arrival signal will be active via DO1 output Set E4 32 d0 70 d0 711 d0 70 x 100 PID Reference Engineering Value Tolerance window E4 32 PID Feedback Engineering Value ll Digital Output 1600 1200 800 400 400 800 1200 1600 2000 Fig 12 39 PID engineering value detection width DOK RCONO04 VF C x610 ITO1 EN P 137 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 9 8 Sleep Wake Function This function is u
10. DAG e El Movimentos perigosos Perigo de vida Nao permane a na rea de movimenta o das maquinas e das pecas das maquinas Evite o acesso involunt rio para pessoas Antes de entrar ou aceder a area perigosa imobilize os acionamentos de forma segura A AVVERTENZA Pericolo di morte in caso di inosservanza delle seguenti indicazioni di sicurezza Mettere in funzione i prodotti solo dopo aver letto compreso e osservato per intero la documentazione e le indicazioni di sicurezza fornite con il prodotto Se non dovesse essere presente la documentazione nella vostra lingua siete pregati di rivolgervi al rivenditore Rexroth competente Solo personale qualificato pu eseguire lavori sui componenti di comando Per ulteriori spiegazioni riguardanti le indicazioni di sicurezza consultare il capitolo 1 di questa documentazione PNA TA Alta tensione elettrica Pericolo di morte in seguito a scosse elettriche Mettere in esercizio i componenti di comando solo con conduttore di messa a terra ben installato Staccare l alimentazione prima di intervenire sui componenti di comando Osservare i tempi di scarica del condensatore A AVVERTENZA Movimenti pericolosi Pericolo di morte Non sostare nelle zone di manovra delle macchine e delle loro parti Impedire un accesso non autorizzato per le persone Prima di accedere alla zona di pericolo arrestare e bloccare gli azionamenti Bosch Rexroth AG
11. DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG PNET ATIVE Pavojus gyvybei Dal DA DI Alljargnevate rN alike Xe pie tap da Kiv uvoc nesilaikant toliau pateikiamy ohutusjuhiste eiramine on eluohtlik avarou oe nepimwon pn saugumo nurodym V tke tooted k iku alles siis kui VHH PWONG pe TIC TAPAK TU o nyle Naudokite gaminj tik kruop iai olete toodetega kaasasolevad Dur perskaite prie jo prid tus apra us materjalid ning ohutusjuhised OEOTE TO TIPOIOV ce Ae Toupyla AOU saugumo nurodymus Susipa inkite talelikult labi lugenud neist aru LaPADETE KATAVONOETE Kal AdeTe su jais ir vadovaukit s naudodami saanud ja neid j rginud UTIOWN TO OUVOAO TWV O NYLWV gaminj Kui Teil puuduvad emakeelsed aopaXelacTIOU TO OUVO EUOLV J ei s negavote apra o gimtaja materjalid siis p rduge Rexrothi EGv dev undpyel Tekunpiwon OTN kalba kreipkit s j igaliotus Rexroth kohaliku m giesinduse poole yAwood oac areuBuv giTe oe atstovus Ajamikomponentidega tohib t tada SS0VOLO OTNI VO avr npoouno M Prie pavaros komponenty leid iama Uksnes kvalifitseeritud personal on dirbti tik kvalifikuotam personalui T psemaid selgitusi ohutusjuhiste a ISsamesnius saugumo nurodym kohta leiate kaesoleva paai kinimus rasite ios dokumentatsiooni peat kist 1 pet oong kivnong dokumentacijos 1 skyriuje Tlepar ow enetnynoetc Twv obnylwv aogpa eiac Dorievro oTo Kepaka o 1 TNC Mapo
12. ITOL EN P VFC x610 Series Bosch Rexroth AG Frequency Converter Wiring Control terminals description Digital inputs Signal function Signal requirement Multi function are Inputs via opto electric couplers igital inpu A See Group El 24 VDC 8 mA 12 VDC 4 mA Pon Pon Pulse input Max 50 0 kHz re Shared connection nov connection for isola an SES COM Is reference Max output current 100 mA ae inputs Isolated from GND Analog inputs Signal function Signal requirement iz V Power supply for Max output current 30 mA GND is reference Sai Al2 Max output current 10 mA Analog voltage input 1 Analog voltage current in Voltage input range 0 2 10 V Analog currentinput1 puts are used as external fre Input impedance 40 KQ quency setting channels Resolution 1 1000 To switch between voltage and current or to set the input GE A ft Analog current input 2 related functions see Group Input impedance 499 Q El Resolution 1 1000 Shared connection Isolated from COM Connected with grounding Shielding connection terminals on heatsink inter nally Analog voltage input 2 DOK RCONO4 VF C x610 ITO1 EN P 35 259 Bosch Rexroth AG VFC x610 Series Frequency Converter Wiring Digital outputs Signal function Signal requirement Open collector output Open collector output or See Group E2 Max 30 VDC 50 mA DO1b pulse output COM is reference Pulse output Max frequency 32 0 kHz
13. 011 Stop 3 70 Stage 5 action 141 142 143 144 011 Stop ou Stop Pon te 244 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Appendix E4 PID control parameters O engage ek Win Tat oo TS 0 All analog input E4 01 PID feedback channel 1 Al2 analog input Stop s X5 pulse input 84 03 PID engineering analog reference 0 00 1000 0 00 001 Run 84 04 PID engineering speed reference 0 30000rpm 0 1 Run 0 00 100 00 s E4 16 Integral time Ti 0 01 Run 0 00 no integral 0 00 100 00 s E4 17 Derivative time Td 0 01 0 00 no derivative E4 18 Sampling period T 0 01 100 00s 100 00 s 0 50 ESA Run E4 30 PID deadband Ca 20 0 2431 PD region ma DI Io I 1a E4 32 PID engineering value detection width 0 01 100 00 Setting range of E4 00 No PID control Panel potentiometer Panel button setting All analog input Al2 analog input X5 pulse input Communication PID engineering analog reference E4 03 PID engineering speed reference E4 04 O oO U RP UNEO Setting range of E4 31 0 Stop integral regulation when frequency arrives at upper lower limit 1 Continue integral regulation when frequency arrives at upper lower limit DOK RCON04 VFC x610 IT01 EN P 245 259 Bosch Rexroth AG VFC x610 Series Appendix E5 Extended function parameters code Name Setimgrange eau Win At 85 00 H
14. 20 To set V curve mode C2 00 of VFC x610 frequency converter use register ad dress 0x2200 0x22 Group C2 index 0 Access to a non existing function code will be acknowledged with exception code 3 see chapter 14 3 3 Modbus Function and Message Format on page 185 DOK RCONO04 VF C x610 ITO1 EN P 193 259 Bosch Rexroth AG VFC x610 Series Communication Communication control registers The address of command word register for communication control is Ox7FOO This register is write only The frequency converter is controlled through writing data into the address The definition of each bit is shown in table below saj Rene Control word active en EH top Acc Dec active stop the internal Acc Dec ramp generator Inactive 1 Fault reset active o L Inactive LI Estopactive So Inactive 1 Stopaccording to parameter setting PRE SEH 0g active jogging direction determined by bit 2 i per Run command active I hee Tab 14 23 Communication control registers The address of frequency setting register for communication control is Ox7FO1 This register is for read and write When First frequency setting source E0 00 20 Communication the frequency converter can be set with writing data to this address If the communication frame check is successful CRC valid the frequency con verter always accepts the content of the control word All conflicts e g run command and stop command a
15. Al2 will be automatically set as voltage input mode when E1 60 1 or 2 Select the sensor type e C1 72 0 PTC For PTC sensors the value of resistor R in the figure should be close to the sensor resistance when the motor Is at high temperature e C1 72 1 PT100 For a good resolution of temperature with PT100 sensors the value of resis tor R in the figure should be close to the sensor resistance at the motor tem perature limit Supply source to the temperature sensor e If E2 26 11 Motor temperature sensor power AO1 is shifted with cur rent supply mode regardless of the setting of E2 25 In this case AO1 out put current Is C1 72 0 AO1 output 1 6 MA or C1 72 1 AO1 output 9 1 mA e If E2 26 11 All output mode is resumed to E2 25 AO1 output mode au tomatically Set the motor protection level Set C1 73 motor protection level according to the characteristic of the tem perature sensor The setting value corresponds to the voltage value detected by of All Al2 input Example If C1 73 2 it represents 2 V and the frequency converter stops with error code O displayed on the operating panel when the voltage level on All Al2 is higher than 2 V 7 If All and Al2 analog inputs have been defined with other functions the E1 60 cannot be set to 1 or 2 DOK RCONO4 VFC x610 ITO1 EN P 149 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 10 4 Re
16. VFC x610 Series A ADVERTENCIA iCampos electromagn ticos magn ticos iPeligro para la salud de las personas con marcapasos implantes met licos o audifonos El acceso de las personas arriba mencionadas alas zonas de montaje o funcionamiento de los componentes de accionamiento est prohibido salvo gue lo autorice previamente un m dico Vu su leje JN Superficies calientes gt 60 C jPeligro de quemaduras Evite el contacto con las superficies calientes p ej disipadores de calor Observe eltiempo de enfriamiento de los componentes de accionamiento m n 15 minutos PN NANTON Manipulaci n inadecuada en el transporte y montaje jPeligro de lesiones Utilice dispositivos de montaje y de transporte adecuados Utilice herramientas adecuadas y equipo de protecci n personal DG dell Manejo inadecuado de las pilas jPeligro de lesiones No trate de reactivar o cargar pilas descargadas peligro de explosion y cauterizaci n No desarme ni dane las pilas No tire las pilas al fuego eletromagn ticos magn ticos Perigo de sa de para pessoas com marcapassos implantes met licos ou aparelhos auditivos Acesso as areas nas quais os componentes de acionamento sao montados e operados proibido para as pessoas em cima mencionadas ou apenas ap s permissao de um medico Dei Superficies quentes gt 60 C Perigo de queimaduras Evite tocar superf cies met licas p ex radi
17. 16 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Drive System Overview 5 Drive System Overview 1P 3P Description 200 VAC 400 VAC H L1 L2 L3 L1 L2 Power supply Electromagnetic contactor J SE AC input reactor H EMC filter Frequency converter Fig 5 1 Drive system overview I on page 31 EMC filter Rexroth xFC x610 Power supply Ensure that the power supply meets the rated values spcified in this documentation Fuse A frequency converter may take a high input current when being switched on Please select an appropriate fuse Electromagnetic contactor MC Do not use an MC as Run Stop switch frequently Ensure not exceed the frequency of once 15 minutes AC input choke An AC input choke is recommended to improve power factors The wiring length must be less than 10 m mm o00olloo000 Li L2 L3 U V WB M L2 Ls T aa Ire Freguency converter See the figure on the right side for connections of other accessories L1 L2L AC output choke M It is recommended to use an AC output choke and multi conductor twisted cables in order to avoid motor insulation destruction 3 Caution For a 1P 200 VAC frequency converter terminal L3 is covered in the factory It is not allowed to remove the cover To select an appropriate fuse see chapt
18. 2 wire 3 wire Control 2 wire control mode 1 2 wire control mode 2 3 wire Control A Abbrewations About this Documentation Acceleration and Deceleration Configuratton esnia Acceleration and deceleration curve mode configuration Acceleration and deceleration time configuration ACCeseories erreren AcCcCumulatore re enn Adjust the setting frequency by analog input Al1 Al2 Adjust the setting freguency by digital input Up Down COMMA en Adjust the setting freguency by multi speed function Adjust the setting frequency by panel button Adjust the setting frequency by panel potentiometer Adjust the setting frequency by X5 pulse input Analog Input Configuration Analog Input Terminals Wiring Analog Inpute Analog Output Configuration Analog Outputs Analog Signal Lines att Lal GE Appendix I Abbreviations Appendix Il Parameter List Appendix IV Certification Applicability for End Product Application Conditions Appropriate Use DOK RCONO4 VF C x610 ITO1 EN P Bosch Rexroth AG Index Arrangement of the Compo nents in the Control Cabinet 51 Oe e CAR ONIN ass 65 Automatic Error Reset 179 Auxiliary Power Supply 36 B Basic Frequency Setting Sources
19. 40740 51110 ivijenjska nevarnost pri neupo tevanju naslednjih napotkov za varnost Izdelke za nite uporabijati Sele ko v celoti preberete razumete in upo tevate izdelkom prilo eno dokumentacijo in varnostne napotke e prilo ena dokumentacija ni na voljo v va em maternem jeziku se obrnite na pristojnega distributerja Rexroth Samo kvalificirano osebje sme delati na pogonskih komponentah Podrobnej a pojasnila o varnostnih navodilih najdete v poglavju 1 v tej dokumentaciji No 40740 51188 Visoka elektri na napetost ivljenjska nevarnost zaradi elektri nega udara Pogonske komponente uporabljajte samo s fiksno name enim za itnim vodnikom Pred dostopom do pogonske komponente odklopite napajanje Upo tevajte ase praznjenja kondenzatorjev Ne 40740 51 86 Nevarni premiki ivljenjska nevarnost Ne zadr ujte se v obmo ju delovanja strojev Prepre ite nenadzorovan dostop oseb Pred prijemom ali dostopom v nevarno obmo je varno zaustavite vse gnane dele DOK RCON04 VFC x610 IT01 EN P NENW IE Nebezpe enstvo ohrozenia Zivota pri nedodrziavani nasledujucich bezpecnostnych pokynov Vyrobky uvadzajte do prevadzky az potom o ste plne pre tali pochopili a zobrali do vahy podklady a bezpe nostn pokyny dodan s v robkom Ak by ste nemali k dispoz cii iadne podklady v jazyku svojej krajiny obr te sa pros m na svojho pr slu n ho predajcu
20. Disassembly of the Operating Panel ee 220 Disassembly Gtenpns 29 DISD OS als aan 223 Disruption and Response 182 Division into Areas zones 49 Documentation 13 Documentation Overview 13 Documentation Reference 13 Drive system 1 Drive SYSUGIM deet ees 17 Drive System Overvievu 17 DUSEC OVER nee 59 E Electric Data unsennsenunsannnnnennusennn 21 Electric drive system 1 Electrical Data na 21 Electromagnetic Compatibility 39 ENG Een 39 EMC Filter Dimensions 201 EMC Filter Electric Data 206 EMC Filter Technical Data 201 EMC Measures for Design and Jee E e EE 47 EMC Properties of Components 45 EMC Reguirements 39 EMC Standards and Laws 45 EMC optimal Installation in Facility and Control Cabinet 49 Ensuring the EMC Requirements 45 Environmental protection 223 Error GOOG iso st t 170 Error Code and Exception Code 192 Error Handling 178 Error Reset by X1 X5 Digital HEEM 180 Evaluation Crterton 40 Extended Function Parameters 246 External EMC Filter Type 200 External Power Supply 36 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series F Fan Maintenance Reminder 82 PEA PES iis nenn 18 lei 27 Figures and Dimensions 27 First and second run com mand source configuration
21. GER vn fo SS frequency E215 Relayloutputseecton K ar o Lee E2 25 AO1 output mode eee Run p 1 0 20 mA 0 Running frequency 1 Setting frequency 2 Output current 4 Output voltage E2 26 AO1 output selection 5 Output power Run 6 Analog input voltage 7 Analog input current 11 Motor temperature sensor power supply an Converter rated voltage for 1P 200 240 VAC 220 40 kenge 2 51 Output curve 1 minimum value 2 52 Output curve 1 maximum 2 53 Output curve 1 maximum value 100 00 0 01 F F F m oO oO oO oO oO Kach JIJ c oO mm JIJ c mm JI c oO oO mm D I lt E2 70 Frequency detection width 0 00 400 00 Hz 0 0 E2 71 Frequency detection level FDT1 0 00 400 00 Hz requency detection level T 0 00 E2 71 Hz 00 0 01 FDT1 width E2 73 Frequency detection level FDT2 0 00 400 00 Hz 25 00 0 01 Freauency detection level en 0 00 E2 73 Hz 00 0 01 FDT2 width E2 80 Counter middle value 0 E2 81 E2 81 Counter target value E2 80 9 999 Ul H ol NI oO Ul oO oO ol 2 I I Z Z Z 5 5 5 JI c mm oO oO ef JIJ c 242 259 DOK RCONO4 VFC x610 ITO1 EN P VF C x610 Series Bosch Rexroth AG Appendix Setting range of E2 01 0 19 and E2 15 0 18 CON OU RP LA M 12 13 14 16 17 18 19 20 Converter ready Converter running Converter DC braking Converter
22. Used to respond fast to changes of deviation between reference and feedback Larger Td means faster response but excessively large Td leads to oscilla tion If Td O derivative is deactivated during PID control Derivative stops and its value is reset to 0 e Sampling period T Sampling time in PID control The value should match with the selected time constant Ti or Td normally Shorter than 1 5 of the time constant 134 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 9 4 PID Regulation Mode Setting Code Name I Setoran Deot Min At This parameter is used to set the limit of the deviation between reference and feedback value When the difference is within the defined PID deadband PID control stops to bring a stable output code Wane T Setimgrange Det Min Tat D PiDregultionmode o1 o Fam When the PID output reaches E0 09 Output frequency high limi or EO 10 Output frequency low limi in PID control following modes are available for PID regulation e 0 Stop integral regulation when frequency arrives at upper lower limit When the difference between the reference values and the feedback values changes the integral value follows immediately the difference When the set ting frequency reaches the limits the integration stops and the integral value remains unchanged This mode is used in applications with fast change reference val
23. VFC x610 Series Bosch Rexroth AG Functions and Parameters Output current limitation This function is used to avoid the tripping caused by over current when the load has large inertia or sudden changes Code Mom ngage Data Mm TA 0 40 Eumentimtatonmoge oa To sp e 0 Always inactive Current limitation control function is inactive e 1 Inactive at constant speed Current limitation control is active during acceleration and deceleration but Inactive at constant speed e 2 Active at constant speed Current limitation control is active during acceleration deceleration and at constant speed The current regulator is a Pl regulator with configurable P factor and I factor e The higher value of C2 43 Proportional gain the faster the current sup pression e The higher value of C2 44 Integral time the more accurate of current sup pression Code Name Setingrange Det Min Tat The default settings of C2 43 and C2 44 can meet requirements in most ap plications If slight adjustment is necessary increase C2 43 first with no oscil lation and then decrease C2 44 to achieve fast response without overshoot Ing C0 27 Stall overcurrent prevention level should be smaller than C2 42 Auto matic current limitation level otherwise a warning code PrSE will be displayed on the operating panel and parameter setting can not be saved DOK RCONO4 VF C x610 ITO1 EN P 163 259 Bosch
24. the products returned for disposal must not contain any undue foreign material or foreign components Send the products free domicile to the following address Bosch Rexroth AG Electric Drives and Controls Buergermeister Dr Nebel Strasse 2 97816 Lohr am Main Germany Packaging The packaging materials consist of cardboard wood and polystyrene These ma terials can be recycled anywhere without any problem For ecological reasons please refrain from returning the empty packages to us DOK RCONO4 VF C x610 ITO1 EN P 223 259 Bosch Rexroth AG VFC x610 Series Environmental Protection and Disposal Batteries and Accumulators Batteries and accumulators can be labeled with this symbol The symbol indicating separate collection for all batteries and accu mulators is the crossed out wheeled bin The end user within the EU is legally obligated to return used batteries Outside the validity of the EU Directive 2006 66 EC keep the stipulated directives Used batteries can contain hazardous substances which can harm the environ ment or the people s health when they are improper stored or disposed of After use the batteries or accumulators contained in Rexroth products have to be properly disposed of according to the country specific collection Recycling Most of the products can be recycled due to their high content of metal In or der to recycle the metal in the best possible way the products must be disas sem
25. 0 Closed Edge Counter Is reset S aes Digital output is inactive Tab 12 12 Counter function DO1 output or Relayl output signal and status are as below e E2 01 E2 15 16 Target counter value arrival When the internal counter receives from X1 input the number of input pulse which equals to E2 81 Counter target value e E2 01 E2 15 17 Middle counter value arrival When the internal counter receives from X1 input the number of input pulse which equals to E2 80 Counter middle value The signal is reset by the next valid edge signal of X2 input which is defined as 40 Counter reset Example E2 80 5 E2 81 8 The output behavior is described as below Din 39 1 2 3 4 5 6 7 8 9 Dout 16 il IL Dout 17 Se Din 40 SA LO Fig 12 31 Output behavior 27 e If the setting of any parameter E2 80 E2 81 and or the sta tus of the defined digital inputs is changed the counter value will be reset and the digital outputs will be inactive immediately e The allowed maximum digital input frequency is 50 Hz and the al lowed minimum pulse width both active and inactive is higher than 8 ms 122 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 7 2 Frequency Arrival This function is used to detect the difference between the output frequency and the setting frequency When the difference is within the frequen
26. 0 0 10 0s 0 Decelerating stop 1 Freewheeling stop E0 50 Stop mode 2 Freewheeling with stop Stop command decelerating with direction change Stop DC braking initial A E 0 00 50 00 Hz 00 oon Stop frequency E0 53 Stop DC braking time eee 0 1 Sto i j 5 0 Inactive j ta braking factor Eoo ogrene deo E0081 0 70 s teweney 000 1009112 Toms 001 Stop EE aam 000 001 Stn Briot ommo om Lam sor a indow acceleration factor Setting range of E0 00 E0 02 0 Panel potentiometer 1 Panel button setting 2 All analog input 3 Al2 analog input 10 X5 pulse input 11 Digital input Up Down command 20 Communication 21 Multi speed settings 238 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Appendix Setting range of E0 01 E0 03 0 Panel 1 Multi function digital input 2 Communication Setting range of E0 04 0 No combination 1 First frequency setting second frequency setting 2 First frequency setting second frequency setting Setting range of E0 06 0 Not saved when powered off or stopped 1 Not saved when powered off saved when stopped 2 Saved when powered off not saved when stopped 3 Saved when powered off or stopped DOK RCONO4 VF C x610 ITO1 EN P 239 259 Bosch Rexroth AG VFC x610 Series Appendix E1 Input terminal parameters code Nae Settngrange beaut vin a aop pa YS ameme Ur TEE BET BEN BEE ET ele 01 15 ere Dat 0S eo Sint nt B
27. 00 C1 24 Motor parameters E9 05 E9 07 E9 10 E9 15 Error records d0 23 Power stage running time e 2 Restore parameters from panel from panel to target converters All parameter settings are replicated from the operating panel to the target frequency converters EXCEPT that of Read only parameters C0 51 C0 52 Fan maintenance parameters C1 00 C1 24 Motor parameters E9 05 E9 07 E9 10 E9 15 Error records d0 23 Power stage running time I gt e Read only parameters are marked with Read in parameter list see chapter 19 3 1 Terminology and Abbreviation in Parameter List on page 231 e Any of other operations is inactive in parameter replication DOK RCONO4 VFC x610 ITOL EN P 69 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 1 4 Password Protection Two types of passwords are available user password and manufacturer pass word e User password used to protect parameter settings from unauthorized or un intended changes e Manufacturer password for service ONLY code Name Seene ae Win At 0 20 Userpassword 06555 o D 150 21 Manufacturer password 0 65535 Jo 1 5 Possible operations with passwords are as below e Set user password The default setting of user password is 0 inactive Enter any integer num ber between 1 and 65 535 e Change user password Enter the existing user password first and then modify the value with enter ing a
28. 1 19 2 2 19 2 3 19 2 4 Table of Contents Page DIMENSIONS usa 201 Sege EE 206 External Brake E EE 208 BraKMOR aO GE 208 Brake Resistor Selection for Braking Ratio Of 10 209 Brake Resistor Selection for Braking Ratio Of 20 Op 210 Shielded Cable Connector 02002002000nnnnn nenne E a aE nennen 211 Panel Mounting GA e nn san u s fo 213 FONCCION DESTIDUON euere 213 Recommended Opening Dimensions at Control Cabinet 213 Mounting the Plate and the Operating banel 214 STED ae ee ae ge nen 214 Eed 214 EE 215 r 215 Communication Cable for Control Cabunet nen 216 MalntehancE E 217 Salety Cd eg e een 217 Dally Inspeetli n a ss a nn 217 Periodic INSPEC ON onnan ae 218 Removable Components Mamtenance 219 EECHELEN ee See 219 Disassembly of the Operating Panel 220 DISASSEIMDIY OF Fans ae ee 221 SEFVICE ANG SUPPO ne 222 Environmental Protection and Disposal nr 223 Environmental Protection 223 DISPO Sal ee a E 223 APPENA a 225 Appendix I ADDreViatiOns incricca 225 Appendix IE TYPE C OdiNO waste EE 226 Frequency Converter Type Codimg 226 Operating Panel Type Codmg 227 External EMC Filter Type Codinng ccccccscseeseccseceeeeeseeeeeeeeaeeeeeneenes 228 Panel Mounting Plate Type Codmg 229 DOK RCONO4 VF C x610 ITO1 EN P XXV Bosch Rexroth AG VFC x610 Series Table of Contents 19 2 5 19 2 6 19 3 19 3 1 19 3 2 19 3 3 19 3 4 19 3 5 19 3 6 19 4 19 4 1 Page Commun
29. 12 Motor rated slip compensation ac cording to the actual applications in V f control code Wane O soe a Min Ta C207 Sip compensation aaor 0 200 o 1 Aun e 0 No slip compensation The slip compensation function Is deactivated e 1 100 Full slip compensation Example C1 12 2 50 Hz C2 07 100 The actual slip compensation is 2 50 Hz x 100 2 50 Hz e 101 200 Over slip compensation Example C1 12 2 50 Hz C2 07 200 The actual slip compensation is 2 50 Hz x 200 5 00 Hz 158 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters Torque boost setting The torque boost function is used to obtain higher output torque and better sta bilization by boosting the output voltage especially at low speed code Name engage T Defaut Win J A 0 0 Automatic boost C2 21 Torque boost setting nA snu ba 0 1 Run 0 Linear mode ct le te 2 User defined curve e Manual torgue boost with linear or user defined V curve In this V curve the output voltage starts to be boosted when the output fre quency Is lower than half of C1 08 Example If C1 08 50 00 Hz then torgue boost function is active when output frequency is lower than 25 00 Hz Output voltage Voltage boost Output frequency C1 08 2 C1 08 Fig 12 55 Manual torque boost with linear or user defined V f curve C2 21 is the voltage boost value
30. 13 3 14 Error 21 OH Converter over Temperature 174 13 3 15 Error 22 UH Converter under Temperature 174 13 3 16Error23 FR Fan Falllre nes a an E E 174 13 3 17 Error 30 OL 2 Motor Overloagd onen nennen en nennen 175 13 3 18 Error 31 Ot Motor over Temperature 175 13 3 19 Error 32 t Er Motor Parameter Tuning Error 175 13 3 20 Error 40 dir1 Forward Running Lock Error 176 13 3 21 Error 41 dir2 Reverse Running Lock Error 176 13 3 22 Error 42 E St Terminal Error Signal 176 13 3 23 Error 43 FFE Firmware Version Mismoetch 240 R een 176 13 3 24 Error 44 rS Modbus Communication Error 176 13 3 25 Error 50 idE Converter Internal Error 177 13 3 26 Error 55 PbrE Parameter Backup Restore Error 177 13 TERROR POMC e E 178 13 4 1 Restarting after Power LOSS cccccccscseeeeeeceeeeeseeeeeaeeseeaeeesensaenees 178 DOK RCONO4 VF C x610 ITO1 EN P XXIII Bosch Rexroth AG VFC x610 Series Table of Contents 13 4 2 13 4 3 14 14 1 14 2 14 2 1 14 2 2 14 2 3 14 2 4 14 2 5 14 3 14 3 1 14 3 2 14 3 3 14 3 4 14 3 5 14 3 6 14 3 7 15 15 1 15 2 15 2 1 15 2 2 XXIV Page Automatic Error RES CU sro ieee det a A tacivavnn 179 Error Reset by X1 X5 Digital Input 180 COMMUMICAU ON DEE 181 BF TALFOGUCTION EE 181 Basic Communication Gettinmge 181 Selection of the Communication Protocol 181 Setting the Data Transmission Rate 181 Setting the Data Form t
31. 14 6 14 6 14 6 1 8 13 M4 18K5 100 25 4 25 4 25 4 3 1132 M5 Tab 8 2 3P 400 VAC fuse and cable dimensions 7 Model 3K00 ONLY available with VFC 3610 DOK RCONO4 VF C x610 ITO1 EN P 31 259 Bosch Rexroth AG VFC x610 Series Frequency Converter Wiring 8 2 2 Control Cables The following requirements are applicable to the signal connection wiring e Flexible cables with wire end sleeves e Cable cross section 0 2 1 3 mm e Analog inputs All Al2 10 V V and GND use shielded cables e RS485 communication use shielded twisted pair cables Recommendations on cable insulation stripping Please strip the insulation of control cables according to the dimensions given below Too long stripping may cause short circuit of adjacent cables too short Stripping may lead to cables becoming loose a a gt Fig 8 2 Cable insulation stripping length 8 3 Terminals 8 3 1 Power Terminals Power Terminals Figure L1 L2 3 A Power Supply Fig 8 3 Power terminals 1P 200 VAC OK40 2K20 Power een moor Fig 8 4 Power terminals 3P 400 VAC 0K40 4K00 E Supply BE Fig 8 5 Power terminals 3P 400 VAC 5K50 18K5 32 259 DOK RCON04 VFC x610 IT01 EN P VFC x610 Series Bosch Rexroth AG Frequency Converter Wiring Power Terminals Description Terminal Description WIE Mains supply input terminals U V W Converter output terminals B External brake resistor terminal DC positive bus t
32. 3AZEMABALI MDOBOQHMK Pirms darba pig piedzi as Miel tt hozz ny l a hajt s komponentiem atsl dziet alkatr szeihez kapcsolja ki az penu pabora no sagBnxBamnte elektroapg di ramell t st KOMNOHEHTH N3KNIOYETE 3aXpaHBaLOTO HANpeXeHne Nemiet v r kondensatoru izl des gyeljen a kondenz torok kis l si laikus idej re O6bpHeTe BHUMAHNE HA BPEMETO 3a pa3sper KaHe Ha KOHLIEH3ATOPYTE A FIGYELMEZTET S O sd St Onachn NET NI Bistamas Vesz lyes mozg s Eletvesz ly ABWKEeHNA OnacHOCT 3a XMBOTA kustibas Dz v bas apdraud jums Ne tart zkodjon a g pek s a He Coure B obcera Ha gBuxeHne Ha Neuzturieties ma inu un ma nas g palkatr szek mozg si ter let n MalLINHNTE n VACTATE Ha MaLIXHYTE detalu kust bu zona bel l He nonycka TE HenpeqHamepeH Noversiet nepiedero u personu lIlet ktelen szem lyeket ne engedjen 40CTbn Ha Xopa pieklusanu EE pery pabora nnn BNN3AHE B Pirms darba b stamaj s zon s piln b Miel tt beavatkozik vagy a vesz lyes onacHaTa 30Ha CnpeTe HapexgHo Japst diniet piedzi u z n ba bel p a hajt sokat MpHBOAHNA MEXAHN3DM biztons gosan ll tsa le DOK RCON04 VFC x610 IT01 EN P Xl Bosch Rexroth AG VFC x610 Series AFIGYELMEZTETES Elektromagneses m gneses mez Karos hatassal lehet a szivritmus szab lyoz k szul kkel f mbeltet ssel vagy hall kesz lekkel rendelkez k eg szs g re Azokra ateruletekre ahol hajt
33. 83 Basic system parameters 231 SIE 224 Behavior at low speed running 98 Block EHS 30 Brake Heeietor 208 Braking Ratio 208 C Cable Routing of the Interfer ence free Lines to the Mains Connections 51 Cable Specificatlons 31 Carrier Freguency Setting 81 Cases to Distinguish for Dec laration of EMC Conformity 45 Causes of Noise Emission 41 CE sense 251 CE Certficatton 251 CE LADS DEE EEN 251 LC ertficatton 251 Check application conditions 62 Check mounting conditions 62 Check the wirmg 62 Checklist before Quick Start 62 Communication 181 Communication Cable 216 Communication Control Reg Kg 194 Communication Mapping Reg ister Address Distribution 193 Communication Networking 198 Communication Protocol 181 Communication Settings 181 Communication State Feed back Regtetere 195 Communication Terminals 36 EEGENEN in 251 E ei ele ele te 20 Construction Overview 219 253 259 Bosch Rexroth AG Index Contained substances see Significant components 223 Control Cabinet Grounding 47 Control Cabinet Mounting ac cording to Interference Areas Exemplary Arrangements 50 Control Cales 32 Control Circuit Cables 32 Control Circuit Terminals 34 Control Circuit Terminals De SCHPEION a 3
34. Converter VFC x610 is 10 50 C Out of this range there will be no possibility to install and run the frequency con verter even the performance data have been additionally reduced e If the ambient temperature is 10 40 C there will be no need for derating e If the ambient temperature is 40 50 C derating must be performed as indi cated in the figure below 0 6 i OCS SEE 10 0 10 20 30 40 50 Ta_work Ta_work_red fra Load factor Ta work red Ambient temperature range for Ta work Ambient temperature range for operation with reduced rated operation with rated data data Fig 6 1 Derating and ambient temperature C 22 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Frequency Converter Overview Derating and mains voltage Reduce overcurrent based on mains voltage Frequency Converter VFC x610 is thermally dimensioned for the rated current This rated current is available with the specified rated voltage With deviating voltages in the permissible range please pay attention to the following ining lt Urated With mains voltage below the rated voltage no higher current may be with drawn to ensure that the dissipated power remains U ai gt Urated With mains voltage above the rated voltage a reduction of the permissible output permanent current takes place to compensate for the increased Switching losses Output power 100 90 80 70 0 320 340 360 380
35. Frequency Up command Frequency Down command Up Down command reset Torque speed control switch 3 wire running control Simple PLC stop Simple PLC pause Second frequency setting source activation Second run command source activation Error signal N O contact input Error signal N C contact input Error reset signal Forward running FWD Reverse running REV Forward jog Reverse jog Counter input Counter reset PID deactivation Pulse input mode activation Setting range of E1 15 0 1 2 2 wire forward stop reverse stop 2 wire forward reverse run stop 3 wire control Setting range of E1 68 No U RP WN FE CH Curvel for All curvel for Al2 curvel for pulse input Curve2 for All curvel for Al2 curvel for pulse input Curvel for All curve2 for Al2 curvel for pulse input Curve2 for All curve2 for Al2 curvel for pulse input Curvel for All curvel for Al2 curve2 for pulse input Curve2 for All curvel for Al2 curve2 for pulse input Curvel for All curve2 for Al2 curve2 for pulse input Curve2 for All curve2 for Al2 curve2 for pulse input DOK RCONO4 VFC x610 ITOL EN P Bosch Rexroth AG Bosch Rexroth AG VFC x610 Series Appendix E2 Output terminal parameters code Name te Defaut Mm Tat 82 01 oor ouputselecion I Ts 0 Converter output frequency E2 02 DO1 pulse output selection 1 Converter output voltage Stop 2 Converter output current Pulse output maximum
36. ITO1 EN P VFC x610 Series Bosch Rexroth AG Accessories Electric data of EMC filter for 3P 400 VAC models Description Symbol Unit E0008 E0020 E0036 E0050 0066 d A 480 A 480 A 480 A 480 A 480 Degree of protection ac IP 20 cording to IEC 60529 Listing according to UL standard UL 5 GE Listing AA CSA E e ee three phase mm 480 at TN S TN C TT mains Mains voltage three phase at Corner grounded Delta Not allowed mains tao Calculation of leakage cur rent Required wire size accord ing to IEC 60364 5 52 at IL _cont Required wire size accord ingto UL508 A internal wiring at I cont UL Tab 15 4 3P 400 VAC electric data DOK RCONO4 VF C x610 ITO1 EN P 207 259 Bosch Rexroth AG VFC x610 Series Accessories 15 3 External Brake Resistor 15 3 1 Braking Ratio Brake resistors with different power ratings are available to dissipate braking energy when the frequency converter is in generator mode The tables below list the optimal combination of frequency converter brake re sistor and the number of components required to operate one frequency con verter with respect to a given moderating ratio OT T 19 100 Ye OT On Time percentage Braking ratio Tc Engineering cycle Tb Braking time time in application Fig 15 8 Braking ratio 208 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Accessories 15 3 2 Brake Resistor Selection f
37. Interface The Modbus communication is via RS485 interface see descriptions on RS485 and RS485 in chapter 8 1 Wiring Diagram on page 30 and chapter 8 3 2 Control Terminals on page 34 14 3 3 Modbus Function and Message Format Supported functions The main function of Modbus is to read and to write parameters Different func tion codes decide different operation requests Modbus functions managed by VFC x610 and their limits are shown In the table below EE 3 20x03 Read N register words WI Ip 6 0x06 Write one register word YES fe 52008 ae wo 16 0x10 Write N register words 23 0x17 Read write N register words WI Ip Tab 14 3 VFC x610 Modbus functions and limits Z Read and Write are considered from the prospect of the master station Modbus message formats are different according to the function codes shown Slave 0x03 Address of 1 word Number of words CRC16 I Tab 14 4 Function 3 Reguest from the master Number of bytes 1 word value Slave Last word value CRC16 0x03 Depends on No Hi Lo Hi LO Lo Hi master request Tab 14 5 Function 3 Response from the slave Slave 0x06 Address of word Value of word CRC16 No Tab 14 6 Function 6 Master reguest and slave response in same format DOK RCONO4 VF C x610 ITO1 EN P 185 259 Bosch Rexroth AG VFC x610 Series Communication Slave Test word 1 Test word 2 RC1 aoa es wor No Tab 14 7 Function 8 Master request and slav
38. Min A C1 08 Motor rated frequency 5 00 400 00 Hz 50 00 C1 09 Motor rated speed 1 30 000 0 00 Automatically identified C1 10 Motor rated power factor 0 01 0 99 Power factor setting If the data for Motor rated power factor C1 10 is not available on the motor nameplate keep its default setting 0 00 Automatically identified However the rotational auto tuning performance may be affected DOK RCONO4 VF C x610 ITO1 EN P 151 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Motor slip frequency configuration This function is available in both V control and SVC control used to compen sate the deviation between the motor speed and the synchronous speed caused by the load In addition the mechanical performance of the motor can be im proved with this function Slip compensation does not work in acceleration deceleration DC braking pro cesses or regenerative mode Motor rated current After slip compensation Motor speed Fig 12 49 Slip frequency compensation 27 If the slip freguency compensation Is excessively large the motor speed may exceed the synchronous speed Code Name ne Be Mn A C1 12 Motor rated slip frequency 0 00 20 00 Hz By default this parameter will be set automatically according to the basic motor parameters The value can be adjusted with the following equations n f x DU Ip s N Na N fs S xf n synchronous speed fa r
39. Pa A 0 Forward U0 00 Panel control direction Run 1 Reverse 0 Active only for panel control U0 01 Stop button mode aes 1 Run 1 Valid for all control methods U1 Seven segment panel parameters Code Name Settingrange Default Min Attri 01 00 Run monitoring display 099 Run V1 10 Stop monitoring display 0 9 2 RU 0 Actual output freguency 1 Actual speed 2 Setting freguency 3 Setting speed 4 User defined setting speed 5 User defined output speed 10 Output voltage 11 Output current 12 Output power 13 DC bus voltage 16 Output torgue 20 Power module temperature 21 Actual carrier freguency 23 Power stage running time 30 All input value 31 AI2 input value 40 Digital input statusl 45 Digital output status1 50 Pulse input frequency 70 PID reference engineering value 71 PID feedback engineering value 99 Firmware version DOK RCONO4 VF C x610 ITO1 EN P 249 259 Bosch Rexroth AG Appendix 19 3 6 Group dO Monitoring Parameters Code d0 00 d0 01 d0 02 d0 03 d0 04 d0 05 d0 10 d0 11 d0 12 d0 13 d0 16 d0 20 d0 21 d0 23 d0 30 d0 31 d0 40 d0 45 d0 50 d0 70 d0 71 d0 98 d0 99 250 259 Name Actual output frequency Actual speed Setting frequency Setting speed User defined setting speed User defined output speed Output voltage Output current Output power DC bus voltage Output torque Power module temperature Act
40. Reguest from RTU master CRC higher byte 33H Ween frnsrssion ine 73 5 bytes Tab 14 17 Function 0x08 Response from RTU slave DOK RCONO4 VF C x610 ITO1 EN P 189 259 Bosch Rexroth AG VFC x610 Series Communication Function 0x10 Write N register words range 1 16 Example To modify 2 continuous registers start from 4000H with words 0001H and OOOOH with slave frequency converter address O1H The frame structure is described in the tables below Message start Transmission time for 3 5 bytes Save addres Modbus function code Higher byte ofregisternumber fo nm H i CRC higher byte ACH Wegen rs or 3 5 bytes Tab 14 18 Function 0x10 Request from RTU master KS Higher byte of register number 00H Lower byte of register number CRC bower byie CRC higher byte 08H Messageend Transmission time for 5 bytes Tab 14 19 Function 0x10_Response from RTU slave Function 0x17 Read Write N register words range 1 16 Example To read data in 2 continuous registers starting from address 3000H write 0001H and OOOOH to 2 continuous registers starting from address 4000H The frame structure is described in the tables below 190 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Communication Higher byte ofurite register number Do CRC higher byte B3H Message ana Fautsch Tab 14 20 Function 0x17 Reguest from RTU master CRC higher byte E2H Wees res or 3 5 bys Ta
41. Rexroth AG VFC x610 Series Functions and Parameters 12 11 3 VFC 5610 SVC Control SVC control loop configuration cade Wane Setingrange beaut Win A C3 00 Speed loop proportional gain 0 00 655 35 C3 01 Speed loop integral time 0 00 655 35 C3 05 Current loop proportional gain 0 1 1 000 0 Run C3 06 Current loop integral time 0 01 655 35 C3 20 Low speed torque limitation factor 1 100 Speed control mode The frequency converter is by default running in speed control mode In this mode the frequency converter follows the frequency reference change and the output torque changes with the load Code Ware ne Bela Mn A C3 44 Torque positive limit 0 0 200 0 150 0 C3 45 Torque negative limit 0 0 200 0 150 0 C3 44 Torgue positive limi and C3 45 Torque negative limit are used to limit the output torque in speed control mode The former parameter is used when the frequency converter is in forward running while the latter parameter is used when it is in reverse running 164 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters Torque control mode When torque control mode Is active the frequency converter follows the torque reference change In torque control mode e The motor speed is limited by EO 09 Output frequency high limit e The torque reference is set by the selected channel with defined curve char acteristic e The dir
42. Safety Instructions for Electric Drives and Controls 1 1 Definitions of Terms Documentation A documentation comprises the entire documentation used to inform the user of the product about the use and safety relevant features for configuring integrat ing mounting installing commissioning operating maintaining repairing and decommissioning the product The following terms are also used for this kind of documentation Operating Instructions Instruction Manual Commissioning Manual Application Description Assembly Instructions Project Planning Man ual Safety Notes Product Insert etc Component A component is a combination of elements with a specified function which are part of a piece of equipment device or system Components of the electric drive and control system are for example supply units drive controllers mains choke mains filter motors cables etc Control System A control system comprises several interconnected control components placed on the market as a single functional unit Device A device is a finished product with a defined function intended for users and placed on the market as an individual piece of merchandise Electrical Equipment Electrical equipment encompasses all devices used to generate convert trans mit distribute or apply electrical energy such as electric motors transformers switching devices cables lines power consuming devices circuit board assem blies plug in units
43. a lacquered plate the connections in this area have a good long time stability Connection Elements For lacquered mounting plates always use screw connections with tooth lock washers and zinc coated tinned screws as connection elements At the connec tion points remove the lacquer so that there is safe electric contact over a large surface area You achieve contact over a large surface area by means of bare connection surfaces or several connection screws For screw connections you can establish the contact to lacquered surfaces by using tooth lock washers Metal Surfaces Always use connection elements screws nuts plain washers with good elec troconductive surface Bare zinc coated or tinned metal surfaces have good electroconductive proper ties Anodized yellow chromatized black gunmetal finish or lacquered metal surfa ces have bad electroconductive properties Ground Wires and Shield Connections For connecting ground wires and shield connections it is not the cross section but the size of contact surface that is important as the high frequency interfer ence current mainly flow on the surface of the conductor DOK RCONO4 VF C x610 ITO1 EN P 55 259 Bosch Rexroth AG VFC x610 Series Electromagnetic Compatibility EMC 9 3 8 Installing Signal Lines and Signal Cables Line Routing The following measures are recommend e Route signal and control lines separately from the power cables with a mini mum distanc
44. actual situations e When the DC bus voltage is higher than CO 15 Braking start poin the brake chopper switches On Off according to the duty C0 16 Braking duty cycle with an internal hysteresis e Excessive low setting of parameter C0 16 Braking duty cycle may bring over voltage error during braking I Braking duty cycle C0 16 t1 t2 x 100 Fig 12 23 Braking duty cycle DOK RCONO4 VF C x610 ITO1 EN P 111 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters t1 t2 x C0 16 100 t2 1 100 Hz 10 ms hysteresis Bus voltage C0 15 Fig 12 24 Hysteresis The hysteresis for different models is as listed below e 1P 200 VAC 24 V e 3P 400 VAC 10 V 112 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 6 Special Running Behaviors 12 6 1 Skip Frequency This function is used to avoid the mechanical resonance of the motor by defini tion of skip frequencies Code he f ngage ea in A Pires 29199 000 001 Stop E071 kuss Annie 0 00 0 01 Stop E0 72 Skip frequency 3 0 00 E0 09 Hz 0 00 0 01 Stop E0 73 Skip frequency range 0 00 30 00 Hz 0 00 0 01 Stop E0 74 Skip window acceleration factor 1 100 The setting ranges of the three skip freguencies are shown In the figure below Output freguency E0 73 Hike TEoza Setting frequency Fig 12 25 Skip frequency Skip fr
45. after power on To start the frequency converter deactivate and then reac tivate the running command E0 45 1 The frequency converter will automatically start after EO 46 Power loss restart delay only if a running command is active after power on 27 e If the frequency converter was running in 3 wire mode before power loss the restart of the freguency converter Is decided by the status of this 3 wire terminal after power on e If the power loss was caused by power supply interference an error code UE 1 will be displayed on the operating panel in un dervoltage situation and the frequency converter will not restart automatically after power on even setting EO 45 1 e If the run command is from communication the frequency con verter ONLY restarts after sending a stop command first and then sending a run command by communication 178 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Diagnosis 13 4 2 Automatic Error Reset Automatic error reset function is used to ensure continuous running without hu man intervention in the case of occasional errors such as overcurrent or over voltage at start or in the run mode This function can be activated by setting E9 00 0 When an error occurs the freguency converter stops the output and the related error code is displayed at the same time The system remains in idle mode for delay time E9 01 Then the error will automatically be reset and a run
46. at 0 00 Hz The actual voltage boost values for other frequency points decreases in linear along with output frequency increase e Manual torque boost with square curve In this square V f curve the output voltage starts to be boosted when the output frequency is lower than C1 08 Example If C1 08 50 00 Hz then torque boost function is active when the output frequency is lower than 50 00 Hz DOK RCONO4 VF C x610 ITO1 EN P 159 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Output voltage C1 06 Voltage boost Output frequency C1 08 Fig 12 56 Manual torgue boost with sguare curve In automatic boost mode the output voltage boost percentage Is determined automatically by the output freguency and the load current The linear and square V f curves for automatic torque boost are shown as figures below e Automatic torque boost with linear V f curve Voltage boost Output frequency C1 08 Fig 12 57 Automatic torgue boost with linear V curve e Automatic torgue boot with sguare V curve 160 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters Output voltage Voltage boost Output frequency C1 08 Fig 12 58 Automatic torgue boot with sguare V curve For further adjustment of the voltage boost set parameter C2 22 Torgue boost factor Its default value 100 means no adjustment The calculation equation is s
47. baterij Nevarnost zaradi eksplozij ali jedkanja Ne razstavijajte ali po kodujte nobenih baterij Baterij ne me ite v ogenj A VAROVANIE en magneticke polia Nebezpecenstvo pre zdravie os b s kardiostimulatormi kovovymi implant tmi alebo na vac mi pr strojmi Pr stup koblastiam v ktor ch s namontovan a prev dzkuj sa komponenty pohonu je pre hore uveden osoby zak zan resp je dovolen iba po konzult cii s lek rom D do 40 51 Hor ce povrchy gt 60 C Nebezpe enstvo pop lenia Zabr te kontaktu s kovov mi povrchmi napr chladiacimi telesami Dodr iavajte as vychladenia komponentov pohonu min 15 min t ri 40 40 51 Neodborn manipul cia pri transporte a mont i Nebezpe enstvo poranenia Pou vajte vhodn mont ne a transportn zariadenia Pou vajte vhodn n radie a osobn ochrann prostriedky ri 4040 51 lly Neodborn manipul cia s bat riami Nebezpe enstvo poranenia Nepok ajte sa reaktivova alebo nab ja pr zdne bat rie nebezpe enstvo v buchu a poleptania Bat rie nerozoberajte ani nepo kodzujte Neh d te bat rie do oh a A AVERTIZARE J C mpuri electromagnetice magnetice Pericol pentru s n tatea persoanelor cu stimulatoare cardiace implanturi metalice sau aparate auditive Intrarea in zone in care se monteaz sau se exploateaz componente de actionare este interzis pentru persoan
48. by factory defaults 66 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 Functions and Parameters 12 1 Basic Settings 12 1 1 Parameter Group Access Control This function is used to set parameters or read parameter settings fast Four ac cess modes are available with parameter b0 00 code Name Setingrange ae Min At 0 00 Accessauthortyseting 03 o TR For terminologies and abbreviations see chapter 19 3 1 Terminology and Ab breviation in Parameter List on page 231 e 0 Basic parameters ONLY parameters in group bO dO CO EO UO U1 are visible e 1 Standard parameters Parameters in group Cl C2 C3 E5 ES are ADDITIONALLY visible e 2 Advanced parameters Parameters in group E1 E2 E3 E4 E9 are ADDITIONALLY visible e 3 Start up parameters Parameters in group DU dO and chapter 11 2 Quick Start Parameters on page 63 are visible I gt chapter 19 3 6 Group dO Monitoring Parameters on page 250 are always visible DOK RCONO04 VF C x610 ITO1 EN P 67 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 1 2 Parameter Initialization This function is used to restore parameter settings to factory defaults when a frequency converter fails to drive the motor due to wrong parameter settings Be sure that the parameter settings match with the motor data and the actual applications after factory defaults restore Adjust the parame
49. causes DC bus capacitors overcharged Check motor connection Direct start during motor running Restart after motor stop or start with speed capture E0 35 Increase acceleration time E0 26 or use S curve E0 25 E0 28 E0 29 Excessively short acceleration time DOK RCONO4 VFC x610 ITOL EN P 171 259 Bosch Rexroth AG VFC x610 Series Diagnosis 13 3 6 Error 6 OE 3 Overvoltage during Deceleration Surge voltage from power supply Check input power supply Motor to earth short circuit causes l Check motor connection DC bus capacitors overcharged Excessive load rotation inertia Use suitable brake components e Increase deceleration time E0 27 e Use a brake resistor or a brake resistor unit Enable stall overvoltage prevention during decelera tion C0 25 Wrong wiring of brake resistor Check the wiring of brake resistor The brake chopper is damaged 13 3 7 Error 7 OE 4 Overvoltage during Stop Possible reason Solution Increase deceleration time E0 27 Use suitable brake components Surge voltage from the power supply Check input power supply 13 3 8 Error 8 UE 1 Undervoltage during Run Power failure during running Check input power supply Main circuit capacitor deterioration Contact with service 13 3 9 Error 9 SC Current Surge or Short Circuit External phase phase short circuit of motor Check motor wiring Earth surge Remove the short circuit and check motor Excessively short de
50. com mand will be generated to restart the frequency converter This sequence will be performed E9 00 times If the error still exists the frequency converter re mains in idle mode and no longer performs automatic restart attempts In this case a Manual error reset is required to resume the operation Automatic error reset is valid for the following errors OC 1 OC 2 OC 3 OE 1 OE 2 OE 3 OE 4 OL 1 OL 2 UE 1 E St OH and UH code Name J Seingrange Osa Min Tat E9 00 Automatic error reset attempts 0 3 0 Inactive GB Stops E9 01 Automatic error reset interval DOK RCONO4 VF C x610 ITO1 EN P 179 259 Bosch Rexroth AG VFC x610 Series Diagnosis 13 4 3 Error Reset by X1 X5 Digital Input The error reset input can be defined with one X1 X5 digital input This function works in the same manner as the panel error reset function does which allows remote error reset Error reset signal is edge sensitive Code Name Settngrange Defaut Min At o r see RSR 34 Erroresetsinal 0 1 stop o f stop o r J stop Set the respective parameter of any X1 X5 input as 34 Error reset signal X1 SC Fig 13 1 Error reset via digital input 180 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Communication 14 Communication 14 1 Brief Introduction VFC x610 frequency converters provide standard RS485 communication inter face to realize the communication betwee
51. componentele de actionare numai cu impamantarea instalat permanent inainte de interventia asupra componentelor de actionare deconectati alimentarea cu tensiune electrica Tineti cont de timpii de desc rcare ai condensatorilor PN NAAN Misc ri periculoase Pericol de moarte Nu stationati in zona de miscare a masinilor sia componentelor in miscare a masinilor impiedicati accesul neintentionat al persoanelor in zona de lucru a masinilor inainte de interventia sau accesul in zona periculoasa opriti in siguranta componentele de actionare Bosch Rexroth AG VFC x610 Series SD slovensko A OPOZORILO een magnetna polja Nevarnost za zdravje za osebe s spodbujevalniki srca kovinskimi vsadki ali slu nimi aparati Dostop do obmo ij v katerih so name ene delujo e pogonske komponente je za zgoraj navedene osebe prepovedan oz dovoljen samo po posvetu z zdravnikom Z NV 0740 51 Vro e povr ine gt 60 C Nevarnost opeklin Izogibajte se stiku s kovinskimi povr inami npr hladilnimi telesi Upo tevajte as hlajenja pogonskih komponent najm 15 minut rN 40740 58 Nestrokovno ravnanje med transportom in namestitvijo Nevarnost poskodb Uporabljajte ustrezne pripomo ke za name anje in transport Uporabite ustrezno orodje in osebno zascitno opremo rN 0740 58 Nepravilno ravnanje z baterijami Nevarnost poSkodb Ne posku ajte ponovno aktivirati ali napolniti praznih
52. control cabinets etc Electric Drive System An electric drive system comprises all components from mains supply to motor Shaft this includes for example electric motor s motor encoder s supply units and drive controllers as well as auxiliary and additional components such as mains filter mains choke and the corresponding lines and cables Installation An installation consists of several devices or systems interconnected for a de fined purpose and on a defined site which however are not intended to be placed on the market as a single functional unit Machine A machine is the entirety of interconnected parts or units at least one of which IS movable Thus a machine consists of the appropriate machine drive ele DOK RCONO4 VF C x610 ITO1 EN P 1 259 Bosch Rexroth AG VFC x610 Series Safety Instructions for Electric Drives and Controls ments as well as control and power circuits which have been assembled for a Specific application A machine is for example intended for processing treat ment movement or packaging of a material The term machine also covers a combination of machines which are arranged and controlled in such a way that they function as a unified whole Manufacturer The manufacturer is an individual or legal entity bearing responsibility for the design and manufacture of a product which is placed on the market in the indi vidual s or legal entity s name The manufacturer can use finished products
53. controllers off wait 15 minutes to allow them to cool down before touching them Wear safety gloves or do not work at hot surfaces For certain applications and in accordance with the respective safety regula tions the manufacturer of the machine or installation must take measures to avoid injuries caused by burns in the final application These measures can be for example Warnings at the machine or installation guards shieldings or barriers or safety instructions in the application documentation 1 4 6 Protection During Handling and Mounting Risk of injury by improper handling Injury by crushing shearing cutting hitting Observe the relevant statutory regulations of accident prevention Use suitable equipment for mounting and transport Avoid jamming and crushing by appropriate measures Always use suitable tools Use special tools if specified Use lifting equipment and tools in the correct manner Use suitable protective equipment hard hat safety goggles safety shoes Safety gloves for example Do not stand under hanging loads Immediately clean up any spilled liquids from the floor due to the risk of fall ing DOK RCONO4 VFC x610 ITOL EN P 11 259 Bosch Rexroth AG VFC x610 Series Important Directions for Use 2 Important Directions for Use 2 1 Appropriate Use Bosch Rexroth products represent state of the art developments and manufac turing They are tested prior to delivery to ensure operating sa
54. e Commissioning of the delivered components is only allowed once it is sure that the machine or installation in which the components are installed com plies with the national regulations safety specifications and standards of the application e Operation is only allowed if the national EMC regulations for the application are met e The instructions for installation in accordance with EMC requirements can be found in the section on EMC in the respective application documentation The machine or installation manufacturer is responsible for compliance with the limit values as prescribed in the national regulations e The technical data connection and installation conditions of the components are specified in the respective application documentations and must be fol lowed at all times National regulations which the user must take into account e European countries In accordance with European EN standards e United States of America USA National Electrical Code NEC National Electrical Manufacturers Association NEMA as well as local engi neering regulations Regulations of the National Fire Protection Association NFPA e Canada Canadian Standards Association CSA e Other countries International Organization for Standardization ISO International Electrotechnical Commission IEC DOK RCONO4 VF C x610 ITO1 EN P 5 259 Bosch Rexroth AG VFC x610 Series Safety Instructions for Electric Drives and Controls 1
55. fin ished parts or finished elements or contract out work to subcontractors How ever the manufacturer must always have overall control and possess the re quired authority to take responsibility for the product Product Examples of a product Device component part system software firmware among other things Qualified Persons In terms of this application documentation qualified persons are those persons who are familiar with the installation mounting commissioning and operation of the components of the electric drive and control system as well as with the haz ards this implies and who possess the qualifications their work requires To comply with these qualifications it is necessary among other things 1 to be trained instructed or authorized to switch electric circuits and devices Safely on and off to ground them and to mark them 2 to be trained or instructed to maintain and use adequate safety equipment 3 to attend a course of instruction in first aid User A user Is a person installing commissioning or using a product which has been placed on the market 2 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Safety Instructions for Electric Drives and Controls 1 2 Explanation of Signal Words and the Safety Alert Symbol The Safety Instructions in the available application documentation contain spe cific signal words DANGER WARNING CAUTION or NOTICE and where re quired a safet
56. l Relay changeover contacts Rated capacity Ai See Group E2 FN Relay shared contact 250 VAC 3 A 30 VDC 3 A Analog outputs Signal function Signal requirement Voltage output 0 2 10 V See Group E2 Current output 0 4 20 mA Output impedance 138 O Shared connection Isolated from COM Re Modbus communication Signal function Signal requirement Positive differential signal ae Negative differential signal External power supply Signal function Signal requirement Rated capacity 24V 10 15 200 mA Shared connection Isolated from COM Ee Analog multiple function output Auxiliary power supply External 24 V supply input for con for control board trol and panel boards 36 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Frequency Converter Wiring Digital input X1 X5 NPN PNP wiring Digital input wiring of NPN Digital input wiring of NPN with internal power supply with external power supply Digital input wiring of PNP Digital input wiring of PNP with internal power supply with external power supply Fig 8 9 Digital input X1 X5 NPN PNP wiring DOK RCONO4 VF C x610 ITO1 EN P 37 259 Bosch Rexroth AG VFC x610 Series Frequency Converter Wiring Digital output DOla DO1b load pull up pull down wiring Digital output load pull up wiring Digital output load pull down wiring Fig 8 10 Digital output DOla DO1b load pull up pull down wiring
57. motor accelerates Adjust the setting frequency by panel button The setting frequency of the first and second frequency setting sources can be adjusted by pressing the lt a gt lt v gt button on the operating panel Code ne f Settmgrange Default Min Att E0 00 First frequency setting source St E000 F cl k 1 Panel button setting E0 02 Second frequency setting source Stop E0 07 Digital setting frequency 0 00 E0 09 Hz 50 00 DOK RCONO4 VF C x610 ITO1 EN P 87 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Adjust the setting frequency by analog input Al1 Al2 When analog input Al1 Al2 is used as the frequency setting source the relation Ship between Al1 AI2 and the setting frequency is shown as the figure below Al1 Gain Filter time Curve 1 2 Alt E1 38 E1 69 E1 68 Setting frequency from Al1 Al2 Gain Filter time Curve 1 2 Al2 E1 43 E1 69 E1 68 Setting frequency from Al2 Fig 12 6 All Al2 and setting frequency 7 To set analog Input Al1 AI2 properly see chapter 12 2 3 Analog In put Configuratlon on page 75 Adjust the setting freguency by X5 pulse input When X5 pulse Input Is used as the freguency setting source the setting fre guency can be changed by changing the pulse freguency By default Pulse input maximum freguency E1 25 50 0 kHz which can be adjusted according to the actual application Filter time Curve 1 2 X5 pulse input 1 69 1 68 Se
58. nominal current gt 100 A Class A Limit value in industrial areas to be Category C3 complied with for applications DE 2 1 2nd environment group 2 operated at Supply mains with 2 2 I lt 100A nominal current lt 100 A Limit value in residential area or at Category C2 Class A facilities at low voltage mains M 3 1 1stenvironment group1 supplying buildings in residential 3 2 areas to be complied with Category C1 Class B Limit value in residential areas to be 51 4 1 1 environment group1 complied with 4 2 Tab 9 3 Limit values for line based disturbances 42 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility EMC m La KEE m ung L H Pr rr H 1 we Ka vw E QO amp SL m m Lee DEEN TEE H GEET a renee rer ser r A 1 D We P A N a Se eee ja a E we TPL TLL 2 Seer ae eg m 1 wA o wcrc ccc ede a ie anka 1 I I i 1 i 1 I m i I I L D ee ee EE D wee eee ees dn Pe kee bo gt wee eee ee de 1 3 10 0 1 1 C3 2 environment OP gt 100 A class 3 2 C2 1 environment AV 1 environment A group 2 gt 100 A even if source of interference in 274 1 2 C3 2 4 environment AV gt 100 A class environment class A group 1 A group 2 gt 100 A 4 1 C1 1 environment QP 1 environment 2 1 C3 2 4 environm
59. number 5 Product version index 9 Manufacturer Fig 4 2 Product nameplate 4 2 Visual Inspection Check the product for transport damages e g deformation or loose parts im mediately after unpacking In case of damage contact the forwarder at once and arrange for a thorough review of the situation 7 This Is also applicable if the packaging Is undamaged 4 3 Scope of Supply If any of the following standard supply items is missing please contact Bosch Rexroth distributor e Frequency Converter VFC x610 According to type code e Safety Instructions Multi lingual e Quick Start Guide DOK RCONO04 VF C x610 ITO1 EN P 15 259 Bosch Rexroth AG VFC x610 Series Delivery and Storage 4 4 Transport of the Components Sy Relative nual EE gebaut 1 Jl Moisturecondensation f gas Ell s Tab 4 1 Transport conditions 4 5 Storage of the Components A CAUTION CAUTION Damage to the components caused by long storage periods A frequency converter contains electrolytic capacitors which may deteriorate during storage When storing these components for a long period of time remember to operate them once a year e Run Frequency Converter VFC x610 under power U for at least 1 hour e For more information of electrolytic capacitors please contact service en Relative humidity EE inde ciev o SS Sid e Moisturecondensation 0100010000 gang IE 1001 O rotaoved Tab 4 2 Storage conditions
60. phase loss error occurs Coe es Senone Lat Mn At 00 28 Praselossprotectonmade 0 5 3 run e 0 Both input and output phase loss protection active e 1 Only input phase loss protection active e 2 Only output phase loss protection active e 3 Both input and output phase loss protection inactive An input phase loss can also be triggered by line voltage imbalance or deteriora tion of DC bus capacitors The input phase loss cannot be detected in the fol lowing conditions e No run command e The output current is lower than 30 of converter rated current e During motor deceleration The output phase loss has a dead zone in the following cases e The output frequency is lower than 1 00 Hz e During DC braking e During restarting with speed capture e During motor parameters auto tuning e Wrong settings of parameter C1 07 Motor rated current 144 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 10 2 Reaction to External Error Signals The frequency converter stops once an external error signal is active and the error code E St will be displayed on the operating panel if one X1 X4 input is defined as either Error signal N O contact input or Error signal N C contact in put code Name Settmgrange Default Min Ati DT reg Po 1 5e an zu 32 Error signal N O contact input 0 1 5 33 Error signal N C contact input ae A A 0 1 Stop
61. safety regulations and requirements of the country in which the components of the electric drive and control system are operated e Only use the components of the electric drive and control system in the man ner that is defined as appropriate See chapter Appropriate Use e The ambient and operating conditions given in the available application docu mentation must be observed e Applications for functional safety are only allowed if clearly and explicitly specified in the application documentation Integrated Safety Technology If this is not the case they are excluded Functional safety is a safety concept in 4 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Safety Instructions for Electric Drives and Controls which measures of risk reduction for personal safety depend on electrical electronic or programmable control systems e The information given in the application documentation with regard to the use of the delivered components contains only examples of applications and Suggestions The machine and installation manufacturers must make sure that the delivered components are suited for their individual ap plication and check the information given in this application documenta tion with regard to the use of the components make sure that their individual application complies with the applicable Safety regulations and standards and carry out the required measures modifications and complements
62. schok Bedien de aandrijvingscomponenten uitsluitend met vast ge nstalleerde aardleiding Schakel voor toegang tot aandrijvingscomponenten de spanningsvoorziening uit Neem de ontlaadtijden van condensatoren in acht A WAARSCHUWING Risicovolle bewegingen Levensgevaar Houdt u niet op in het bewegingsbereik van machines en machineonderdelen Voorkom dat personen onbedoeld toegang verkrijgen Voor toegang tot de gevaarlijke zone moeten de aandrijvingen veilig tot stilstand gebracht zijn Bosch Rexroth AG VFC x610 Series veier Elektromagnetiska magnetiska falt Halsofara for personer med pacemaker implantat av metall eller horapparat Det ar forbjudet for ovan namnda personer eller kr ver verl ggning med lakare att betrada omraden dar drivkomponenter ar monterade och drift A OBSERVERA Varma ytor gt 60 C Risk for brannskador Undvik att vidrora metallytor t ex kylelement Var medveten om att det tar tid for drivkomponenterna att svalna minst 15 minuter A OBSERVERA Felaktig hantering vid transport och montering Skaderisk Anvand passande monterings och transportanordningar Anvand lampliga verktyg och personlig skyddsutrustning A OBSERVERA Felaktig hantering av batterier Skaderisk F rs k inte ateraktivera eller ladda upp batterier risk for explosioner och fratskador Batterierna far inte tas isar eller skadas Slang inte batterierna elden
63. sok alkatr szeit szerelik s Uzemeltetik a fent emlitett szem lyeknek tilos a bel p s illetve csak orvosi konzult ci t k vet en szabad az adott ter letekre l pni k PALAYAN Forr fel letek gt 60 C g svesz ly Ne rjen hozz f mfel letekhez pl h t testekhez Vegye figyelembe a hajt s alkatr szeinek kih l si idej t min 15 perc PIE Z KA Szakszeriitlen kezel s szallitaskor s szerel skor Serulesveszely A megfelel beszerel si s szallitasi elj r sokat alkalmazza Hasznaljon megfelel szerszamokat es szemelyes ved felszerelest Pe VZN Akkumul torok szakszer tlen kezel se Serulesveszely Ures akkumulatorokat ne aktivaljon jra illetve ne t lts n fel robban s es marasveszely Az akkumulatorokat ne szedje sz t es ne rong lja meg Az akkumul tort ne dobja t zbe XII A MPEDYTIPEKOIEHNE ENneKTPOMATHYTHY MATHMTHH noneta OnacHoct 3a 31 PaBETO Ha XOpa CbC CbpeyuHH CTHMYNATOPU METAJIHU HMNNAHTH MNN CITYXOBH anapatu Docrptr 3a ToPECNOMEHATHTE NULIA DO 30H B KONTO Le CE MOHTH pat U Lue paboTAT ZAIBN XBALUY KOMMOHEHTH Ce 3abpaHABa WM pa3peulaBa camo cnep KOHCYNTALINA c nekap NOBbPXHOCTH gt 60 C OnacHoct OT narapane He NOKOCBA TE METanHN NOBbPXHOCTH Hanpumep pannartopn CpbrlonaBanrte BPeMeTO Ha OXNAXMIAHE Ha 3A IBWXBALIMTE KOMNOHEHTU MMH 15 MUHYTH A BHUMAHME Henpapunug Dopapeue no BpeMe HATPAHCNOPT U MOHTAMI
64. speed settings 84 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters Frequency setting source switching When E0 04 0 Frequency setting source combination is inactive The set ting frequency can be switched between the first and second frequency setting source by X1 X5 digital input If status of the selected digital input is changed when frequency converter is running the frequency setting source will be switched instantly and the frequen cy converter will accelerate decelerate according to the actual setting frequen cy of respective frequency setting source The active inactive of the selected digital input is triggered by voltage level in stead of the edge Code Name Settingrange Defaut Min Att ETOC Xlinput input od A ae Stop 011 top 30 Second frequency setting source activation 0 1 Stop E 7171 15e To use the frequency setting source switching function take the following steps Step 1 Check and be sure that EO 04 0 No combination Step 2 Select the second frequency setting source by setting parameter E0 02 Step 3 Configure the setting frequency for the selected frequency setting source Step 4 Select a digital input terminal from X1 X5 and set its function to 30 Second frequency setting source activation Example EO 00 0 Panel potentiometer the setting frequency of the first frequency setting
65. the noise immunity of a sensitive device can often be the economically better solution compared to measures of interference suppression at the drive system of installation First Environment Environment containing residential areas and facilities directly connected without interstage transformer to a low voltage mains supplying buildings in residential areas Medium sized manufacturing plants and industrial establishments can be connected to the public low voltage mains together with residential buildings In this case there is a high risk for radio and television reception if there are not any measures for radio interference suppression taken Therefore the indicated measures are generally recommended Nominal Current of Supply Mains The nominal current of the supply mains gt 100 Aor lt 100 A is specified by the local power supply company at the connection point of the mains For industrial companies for example such connection points are the interconnecting stations from the power supply company Since it is impossible to obtain the lower limit values for residential areas with all applications by means of usual measures like in the case of large and electrically not closed installations longer motor cables or a large number of drives the following note included in EN 61800 3 has to be observed 27 According to EN 61800 3 components of VFC x610 drive system are products of category C3 with external EMC filter VFC x61
66. to its previous running status after waking up DOK RCONO4 VF C x610 ITO1 EN P 139 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 10 Protection Functions 12 10 1 Converter Protection Overload pre warning When the frequency converter output current is higher than C0 29 Converter overload pre warning level and lasts for longer than C0 30 Converter overload pre warning delay the Converter overload pre warning signal will be active on DO1 output or Relayl output The signal will be immediately inactive when the output current is lower than CO 29 The actual overload pre warning level will be reduced by the output current de rating by the equation Actual overload pre warning level C0 29 x Derating percentage Example When C0 29 50 the derating percentage of the output current at 15 kHz is 51 as shown in chapter Derating and carrier frequency on page 24 e When the carrier frequency is 4 kHz the output current is 100 of the rated current the actual overload pre warning level is 50 which equals to the C0 29 e When the carrier frequency is 15 kHz the output current is derated to 51 of the rated current the actual overload pre warning level is 50 x 51 C C0 29 Converter overload pre warninglevel 20 0 200 0 110 0 C0 30 Converter overload pre warning delay 0 0 20 0s E2 01 DO1 output selection 11 Converter overload 1 Stop E2 15 Relayl output selec
67. toujours la tension d alimentation Tenez compte des d lais de d charge de condensateurs AAVERTISSEMENT Mouvements entrainant une situation dangereuse Danger de mort Ne sejournez pas dans la zone de mouvement de machines et de composants de machines Evitez tout acc s accidentel de personnes Avant toute intervention ou tout acces dans la zone de danger assurez vous de l arr t pr alable de tous les entrainements Bosch Rexroth AG VFC x610 Series Engish AUTO A magnetische Felder Gesundheitsgefahr fur Personen mit Herzschrittmachern metallischen Implantaten oder Horgeraten Zutritt zu Bereichen in denen Antriebskomponenten montiert und betrieben werden ist fur oben genannten Personen untersagt bzw nur nach Rucksprache mit einem Arzt erlaubt P SOl EN Hei e Oberfl chen gt 60 C Verbrennungsgefahr Vermeiden Sie das Beruhren von metallischen Oberflachen z B K hlk rpern Abk hlzeit der Antriebskomponenten einhalten mind 15 Minuten rN Ne st lea Unsachgem e Handhabung bei Transport und Montage Verletzungsgefahr Verwenden Sie geeignete Montage und Transporteinrichtungen Benutzen Sie geeignetes Werkzeug und personliche Schutzausrustung rN Ne stole Unsachgem e Handhabung von Batterien Verletzungsgefahr Versuchen Sie nicht leere Batterien zu reaktivieren oder aufzuladen Explosions und Veratzungsgefahr Electromagnetic magnetic fie
68. wide band interference The interference mainly is asymmetric interference against ground The propagation of this interference strongly depends on e configuration of the connected drives e number of the connected drives e conditions of mounting e site of installation e radiation conditions e wiring and installation If the interference gets from the device to the connected lines in unfiltered form these lines can radiate the interference into the air antenna effect This applies to power lines too Limit values for line based disturbances According to IEC EN 61800 3 or CISPR 11 corresponds to EN 55011 the limit values in the table below are distinguished For this documentation both standards are combined in the limit value classes A2 1 to Bl DOK RCONO4 VF C x610 ITO1 EN P 41 259 Bosch Rexroth AG VFC x610 Series Electromagnetic Compatibility EMC Curves of limit her A me CISPR 11 Explanation d nen value characteristic One ofthefollowing 3 requirements must have been fulfilled e Mains connection current gt 400 A IT mains or required dynamic drive Category C4 behavior not reached by means of oe 2 4 environment EMC filter e Adjust limit values to use and operation on site User has to carry out and provide evidence of EMC planning Class A Limit value in industrial areas to be Category C3 complied with for applications A21 1 1 2nd environment group 2 operated at supply mains with 1 2 I gt 100A
69. 0 1 Stop e 32 Error signal N O contact input If the defined switch is closed the external error signal is active If the defined switch Is open the external error signal is inactive e 33 Error signal N C contact input If the defined switch Is open the external error signal is active If the defined switch is closed the external error signal is inactive Example Set E1 00 32 Error signal N O contact input or Set E1 01 33 Error signal N C contact input Fig 12 44 Error signal The frequency converter stops and indicates error code E S if K1 is closed or The frequency converter stops and indicates error code E St if K2 is open DOK RCONO4 VF C x610 ITO1 EN P 145 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 10 3 Motor Protection Motor derating frequency at low speed This function is used to reduce the overload and thermal risks as motors have worse cooling performance at low speed compared at rated speed cade Wane er Defauk Win Anm C1 75 Low speed derating frequency 10 10 300 00 25 00 C1 76 Zero speed load 25 0 100 0 Allowed time Co C 1 76 Output freguency C1 75 Fig 12 45 Derating at low speed e Low speed derating freguency When the output frequency is higher than C1 75 Low speed derating fre guency the allowed continuous current is C1 07 Motor rated current When the output frequency is lower tha
70. 0 E2 52 AOlour AO1 output Ref Reference Fig 12 3 AO1 output curve DOK RCONO04 VF C x610 ITO1 EN P 79 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 3 Power Stage Configuration 12 3 1 Set the Control Mode This function is ONLY available with Frequency Converter VFC 5610 For Fre quency Converter VFC 3610 ONLY V f control is available code ne rane Defaut Min A e000 Controimode tvec seron 01 0 15 e 0 V f control This mode is active by default e 1 Sensorless vector control SVC control Once this mode is active parameters concerning Motor parameterization and SVC control also need to be set properly See chapter 12 11 1 Motor Param eterization on page 151 and chapter 12 11 3 VFC 5610 SVC Control on page 164 respectively 12 3 2 Normal Heavy Duty Setting This function is used for switching the duty mode of a frequency converter ac cording to the load type of the actual application This function is ONLY availa ble with Frequency Converter VFC 3610 For Frequency Converter VFC 5610 ONLY HD is available Code Name Settingrange Defaut Min At Normal Heavy duty settin C0 01 a a SJ 0 1 1 Stop VFC 3610 only e 0 ND Normal duty Change the duty mode to Normal duty by modifying the parameter setting from 1 to 0 according to the actual application Example A motor of 7 5 kW is used to drive a light load e g a fan Select a Frequenc
71. 0 1 LED indicator status 7 e Available on dust cover or when neither the LED panel nor the dust cover is installed e The frequency converter stops if FWD and REV commands are ac tive at the same time 60 259 VFC x610 Series DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Operating Panel and Dust Cover 10 5 Operating Descriptions Function code Fig 10 4 Operating mode Press Press Press Press Press Press Press Press 50 00 Func d0 00 Func o A Set E0 00 A E0 07 Set 50 00 v 30 00 Set Status monitoring Actual output frequency Fig 10 5 Operating example DOK RCONO4 VFC x610 ITOL EN P 61 259 Bosch Rexroth AG Quick Start 11 Quick Start VFC x610 Series 11 1 Checklist before Quick Start 11 1 1 Step 1 Check application conditions Rated operating temperature Derating operating temperature Rated storage temperature Rated mounting height Derating mounting height Mounting mode Wall mounting 10 40 C 1 5 1 C 40 50 C 20 60 C lt 1000m 1 100 m 1000 4000 m Wall mounting DIN rail mounting Tab 11 1 Application conditions checklist See also in chapter 6 1 9 Conditions on page 20 11 1 2 Step 2 Check mounti Converter mounting direction Minimum top space Minimum bottom space One converter is arranged above another Mounting screws ng conditions Vertical diop 125 mm Ouer 125 mm Air guide ava
72. 0 frequency converter with external EMC filter is applicable to industrial environment category C3 See the following chapters for the limit classes as per categories C1 C2 C3 C4 according to EN 61800 3 which can be reached for Bosch Rexroth Frequency Converter VFC x610 44 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility EMC 9 2 Ensuring the EMC Requirements Standards and Laws On the European level there are the EU Directives In the EU states these Direc tives are transformed into laws valid on a national level The relevant directive for EMC is EU Directive 2004 108 EC which was transformed on the national level in Germany into the law EMVG Law concerning electromagnetic compati bility of devices of 2008 02 26 EMC Properties of Components Drive and control components by Rexroth are designed and built in accordance with the present state of the art of standardization according to legal regula tions of the EU Directive EMC 2004 108 EC and the German law The compliance with EMC standards was tested by means of a typical arrange ment with a test setup conforming to standard with the indicated external EMC filter e Category C3 requirements according to product standard EN 61800 3 have been complied with for VFC x610 with an external EMC filter e Minimum immunity requirements in the second environment according to product standard EN 61800 3 have been compli
73. 1 Run DOK RCONO4 VF C x610 ITO1 EN P 91 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters code Name I ECKER E343 MutispeedTequency4 m 000 001 An E3 44 Multi speed frequency 5 0 00 E0 09 Hz 0 00 0 01 Run E3 45 Multi speed frequency 6 0 00 E0 09 Hz 0 00 0 01 Run E3 46 Multi speed frequency 7 0 00 E0 09 Hz 0 00 0 01 Run Step 4 Set the acceleration time deceleration time rotation direction for each stage Code Name Sekingrange Defaut Min Att Pom Ste 3 62 Stage 1 action 011 012 013 014 021 011 Stop E3 64 Stage 2 action 022 023 024 031 032 011 Stop 033 034 041 042 043 3 68 Stage 4 action 121 122 123 124 131 011 Stop 3 70 Stage 5 action ne 011 Stop 83 72 Stage 6 action Por Stop por Stop 3 11 Decelerationtime 01 600005 The digit definition for each stage action Is as the figure below 92 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters Digit Hundreds _ Tens Unit Example 0 1 Rotation direction Forward FWD Reverse REV Acceleration time E2 26 Acceleration time E3 10 Acceleration time 2 E3 12 Acceleration time 3 E3 14 Acceleration time 4 nm m L Porn Deceleration time E0 27 Deceleration time E3 11 Deceleration time 2 E3 13 Deceleration time 3 E3 15 Deceleration ti
74. 1 0 00 E0 09 Hz 0 00 0 01 Run E3 41 Multi speed frequency 2 0 00 E0 09 Hz 0 00 0 01 Run E3 42 Multi speed freguency 3 0 00 E0 09 Hz 0 00 0 01 Run E3 43 Multi speed freguency 4 0 00 E0 09 Hz 0 00 0 01 Run E3 44 Multi speed freguency 5 0 00 E0 09 Hz 0 00 0 01 Run E3 45 Multi speed freguency 6 0 00 E0 09 Hz 0 00 0 01 Run E3 46 Multi speed freguency 7 0 00 E0 09 Hz 0 00 0 01 Run SC 011 St Sr 0m Stop 53 68 Stage action Jonn 012 013 014 021 022 023 011 Step E3 66 Stage 3 acti 024 031 032 033 034 041 042 11 t S 043 044 111 112 113 114 121 222 Stop eee ob sA 122 123 124 131 132 133 134 011 Stop E3 70 Stage 5 action 141 142 143 144 1011 Stop an coi Stop BJ m1 5e E3 61 Stage 0 running time 0 0 6 000 0 s E3 63 Stage 1 running time 0 0 6 000 0 s E3 65 Stage 2 running time 0 0 6 000 0 s E3 67 Stage 3 running time 0 0 6 000 0 s 0 1 E3 69 Stage 4 running time 0 0 6 000 0 s E3 71 Stage 5 runningtime 0 0 6 000 0 s E3 73 Stage 6 running time 0 0 6 000 0 s E3 75 Stage 7 runningtime 0 0 6 000 0 s E0 26 Acceleration time 0 1 6000 05 5027 Decstratenime _ 01 6000 53 10 Aceleratontine 01 60005 511 Deceleration tine 01 6 000 0 1 E3 12 Acceleration time 3 0 1 6 000 0 s 53 13 Decstratentimes 01600005 E3 14 Jerlraiontimea 0 1 6000 53 15 Deceeratentined 0 1 6 00003 For t
75. 10 5K50 18K5 dimensions figure DOK RCON04 VFC x610 IT01 EN P 27 259 Bosch Rexroth AG VFC x610 Series Frequency Converter Mounting 7 3 2 Dimensions Dimensions mm Screw Net F S rame Model Ww H D h d size weight kg B 0K40 95 166 167 66 156 159 45 M4 1 5 B 0K75 95 166 167 66 156 159 4 5 M4 1 5 C 1K50 95 206 170 66 196 162 45 M4 1 8 D 2K20 120 231 175 80 221 167 45 M4 2 5 Tab 7 3 VFC x610 1P 200 VAC dimensions Dimensions mm Net Screw F f rame model Ww H D m h d size weight kg B 0K40 95 166 167 66 156 159 45 M4 1 4 B 0K75 95 166 167 66 156 159 45 M4 1 5 C 1K50 95 206 170 66 196 162 45 M4 1 8 C 2K20 95 206 170 66 196 162 45 M4 1 8 D 3K00 120 231 4175 80 221 167 45 M4 2 5 D 4K00 120 231 4175 80 221 167 45 M4 2 5 E 5K50 130 243 233 106 228 225 65 M6 3 6 E 7K50 130 243 233 106 228 225 65 M6 3 8 F 11K0 150 283 233 125 265 225 65 M 6 2 F 15K0 150 283 233 125 265 225 65 M6 7 0 G 18K5 165 313 243 140 295 255 65 M 9 5 Tab 7 4 VFC x610 3P 400 VAC dimensions Ve e The complete type code for frequency converter is VF Cx610 xKxx xP x MNA xx NNNNN NNNN see chapter 19 2 Ap pendix II Type Coding on page 226 E g type code for VFC 5610 5K50 3P 400 VAC model is VFC5610 5K50 3P4 MNA 7P NNNNN NNNN e Model 3K00 ONLY available with VFC 3610 e 4 screws are needed for wall mounting of VFC x610 28 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Fre
76. 19 1 Frequency converter type coding 226 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Appendix 19 2 2 Operating Panel Type Coding column _ ilalatalslelzlalelolslalslalslelzlatalela Column 4 2314151617 11213 78191011 PI Inin Examplei Flplc clol2 1 VIAJN N le N NININ Product Display LED display with potentiometer Standard LCD display with potentiometer None with dust cover Other design Fig 19 2 Operating panel type coding DOK RCONO04 VF C x610 ITO1 EN P 227 259 Bosch Rexroth AG VFC x610 Series Appendix 19 2 3 External EMC Filter Type Coding column 12 aalsezlasol aalalseizlaao aalasiel7aelo ___ Example FlEINIFoL1 108 A300 Ei AJ 2 410 NNINN EMC area Category C3 per DIN EN 61800 3 A Category C1 per DIN EN 61800 3 B Applications Supply system Only for feeding units Nominal current 1 XAC 200 240 V 10 10 50 60 Hz 3 X AC 380 480 V 15 10 50 60 Hz Other design Fig 19 3 External EMC filter type coding 228 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Appendix 19 2 4 Panel Mounting Plate Type Coding eneen ARA AN 1 2 3 4 7 ONSE T Exampie FlslaMol2 1 MAJ INN NIMNINJ Product category VFC EFC accessories FSAM Accessory type Panel mounting plate Design Fig 19 4 Panel mounting plate type coding 19 2 5 Communication Cable for Cont
77. 218 DOK RCON SAFETYPRRSARS DE P German R911339363 DOK RCON SAFETY SARS EN P English R911339362 ela srd DOK RCON SAFETY SARS ES P Spanish R911339216 DOK RCON SAFETY SARS FR P French R911339213 DOK RCON SAFETY SARS IT P Italian R911339215 DOK RCON SAFETY SARS RU P Russian R911339217 DOK RCON SAFETY SARS ZH P Chinese R912004727 Tab 3 1 Documentation overview DOK RCONO04 VF C x610 ITO1 EN P 13 259 Bosch Rexroth AG VFC x610 Series Delivery and Storage 4 Delivery and Storage 4 1 Product Identification 4 1 1 Packing Nameplate Check if the model information on the packing nameplate is the same as you or dered immediately after receipt If the model is wrong please contact Bosch Rexroth distributor 1 Product series 8 Production week e g 14W20 means 2 Short text Type code week 20 in 2014 3 Volume 9 Bar code 4 Net weight 10 Serial number 5 Material number 11 Manufacturer 6 Product version index 12 2D code 7 Mass weight Fig 4 1 Packing nameplate 14 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Delivery and Storage 4 1 2 Product Nameplate Check if the model information on product nameplate is the same as you or dered immediately after unpacking If the model is wrong please contact Bosch Rexroth distributor 1 Product series 6 Production week e g 14W20 means 2 Short text Type code week 20 in 2014 3 Technical data 7 Barcode 4 Material number 8 Serial
78. 27 Vcc supply can be provided externally or internally For internal supply ONLY USE 24 V and NEVER USE 10 Vor V Analog input terminals All Al2 10 V 5 V Earth and GND Shielded cable Frequency converter Potentiometer VR 10 kQ Running through 2 3windings for the same phase Ferrite magnetic ring Fig 8 11 Analog input terminals 7 e The figures for Al2 and V are similar as the above figure e Incorrect operation may occur due to interference on the analog Signal In such cases connect a capacitor and ferrite magnetic ring at the output side of the analog signal as shown above 38 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility EMC 9 Electromagnetic Compatibility EMC 9 1 EMC Requirements 9 1 1 General Information The electromagnetic compatibility EMC or electromagnetic interference EMI includes the following requirements e Sufficient noise immunity of an electric installation or an electric device against external electric magnetic or electromagnetic interference via lines or through air e Sufficiently low noise emission of electric magnetic or electromagnetic noise of an electric installation or an electric device to other surrounding devices via lines or through air 9 1 2 Noise Immunity in the Drive System Basic structure for noise immunity The figure below illustrates the interference for definition of noise immunity re
79. 3 3 Hazards by Improper Use High electrical voltage and high working current Danger to life or serious in jury by electric shock High electrical voltage by incorrect connection Danger to life or injury by electric shock Dangerous movements Danger to life serious injury or property damage by unintended motor movements Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electric drive systems Risk of burns by hot housing surfaces Risk of injury by improper handling Injury by crushing shearing cutting hit ting Risk of injury by improper handling of batteries Risk of injury by improper handling of pressurized lines 6 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Safety Instructions for Electric Drives and Controls 1 4 Instructions with Regard to Specific Dangers 1 4 1 Protection Against Contact With Electrical Parts and Housings This section concerns components of the electric drive and control system with voltages higher than 50 volts Contact with parts conducting voltages above 50 volts can cause personal dan ger and electric shock When operating components of the electric drive and control system it is unavoidable that some parts of these components conduct dangerous voltage High electrical voltage Danger to life risk of injury by electric shock or serious injury e Only qualified persons are allowed to operate maintain and or re
80. 4 3 1 4 4 1 4 5 1 4 6 2 1 2 2 3 1 3 2 4 1 4 1 1 4 1 2 4 2 4 3 4 4 4 5 Page Safety Instructions for Electric Drives and Controls 1 BEtinItonSOr KEE 1 Explanation of Signal Words and the Safety Alert Symbol 3 Elwen ge ie Le DEE 4 Using the Safety Instructions and Passing Them on to Others 4 Requirements for Safe Hl conan zor an 4 Hazards by Improper Use 6 Instructions with Regard to Specific Dangers 7 Protection Against Contact With Electrical Parts and Housing6 7 Protective Extra Low Voltage as Protection Against Electric SHOCK ee o 8 Protection Against Dangerous Movemmente s sssrsrerererrrsrerererrrsrerne 8 Protection Against Magnetic and Electromagnetic Fields During Op SFALIONC ANG MOUNINO see 10 Protection Against Contact with Hot barte 11 Protection During Handling and Mountimg 11 Important Directions for Uee 12 Approprate eene nie 12 Inappropriate Use san a a 12 Documentation Information 13 About this Documentation 13 Reference een ee 13 Delivery and Storage s TO TE E N 14 Product JOCHEN Cal ON een 14 PACKING Klee einst 14 Product Nameplate see ee rr ro 15 VIER RAL e de eek 15 SCOPE OSUD Yes ae ehe 15 Transport Of the Components 16 Storage ol the Components 16 Drive System Over eW nennen 17 Frequency Converter OVGrvew nen 18 DOK RCONO4 VFC x610 ITOL EN P XVII Bosch Rexroth AG VFC x610 Series Table of Contents 6 1 6 1 1
81. 4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 4 Basic Frequency Setting Sources 12 4 1 Function Description Four means of frequency setting sources are available with priority 0 1 2 3 as shown in the figure below Only frequency setting source of the fourth priority 3 Basic frequency setting sources is introduced in this chapter Other frequency setting sources of 0 PID control 1 Simple PLC and 2 J og function will be introduced later in separate chapters E0 02 PID PLC Jog inactive inactive inactive inactive inactive active inactive active inactive inactive active active active inactive inactive active inactive active active active inactive 0 0 0 2 2 RM active active active d Analog Inputs Analog Input Al1 Simple PLC Analog Input Al2 MD PID control Jog function p 8 A Terminals Up Down Terminal gt Communication gt Multi Speed gt fsrc First frequency setting source 2 Third priority J og function fsrc2 Second frequency setting source 3 Fourth priority Basic frequency setting 0 First priority PID control sources 1 Second priority Simple PLC fse Setting frequency Fig 12 4 Frequency setting sources I gt The frequency se
82. 400 420 440 460 480 500 530 180 200 220 240 260 3P 400 VAC 1P 200 VAC Mains voltage V Fig 6 2 Derating and mains voltage I gt e 3P 400 VAC 1 power derating every 4 V lower than 380 V e 1P 200 VAC 1 power derating every 2 V lower than 200 V DOK RCONO4 VFC x610 ITOL EN P 23 259 Bosch Rexroth AG VFC x610 Series Frequency Converter Overview Derating and carrier frequency In case of higher carrier frequency the output current is reduced so that the power dissipation in power section remains more or less constant The figure below shows the current reduction based on the carrier frequency for the fre quency converters ano Irated II Irated 9 10 11 12 13 14 15 fPwm kHz I lrateg Percentage of rated output current fpwM PWM or carrier frequency Fig 6 3 Derating and carrier frequency 24 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Frequency Converter Mounting 7 Frequency Converter Mounting 7 1 Installation Conditions The frequency converter must be vertically installed If one frequency converter is arranged above another make sure the upper limit of air temperature into the inlet is not exceeded see chapter 6 1 9 Condi tions on page 20 An air guide is recommended between the frequency con verters to prevent the rising hot air being drawn into the upper frequency con verter if the up
83. 5 COMO DOOD ae 134 Control Mode 80 Control Terminals 34 Control Terminals Description 35 Control the Motor 64 Converter Overload pre warning 140 Converter Protection 140 Counter Fupnchon 121 D Daily Ipepection 217 Data Formale 182 Data Transmission Rate 181 DC braking before start 106 DC braking during decelera LONTOSTOD near 109 Declaration of conformity 251 Derating aaa 22 Derating and Ambient Tem ale ER Derating and Carrier Frequency 24 Derating and Mains Voltage 23 Derating of Electric Data 22 Design and Installation in Area A Interference free Area of Control Cabinet uk 51 Design and Installation in Area B Interference susceptible Area of Control Cabinet 53 Design and Installation in Area C Strongly Interference sus ceptible Area of Control Cabinet 54 DIAJNOSI E risk ol o dot e 169 Digital Input Configuration 71 Digital IMPULS ar nen 35 Digital Output Configuration 76 Digital Outpute eens 36 Digital Signal Lines 48 Dimensions 28 254 259 VFC x610 Series NIR TEE 29 DIN Rail Mounting 29 Direct output frequency limi EEN 98 Direction change dead time 104 Direction Control 103 Direction control via opera tion DANE heiranner kcnta 103 Disassembly of Fans 221
84. 52 e by X1 X5 digital inputs Any one of X1 X5 digital inputs is set to 16 Stop DC braking activation E0 50 0 DC braking starts when the defined digital Input signal is active and stops when it Is inactive There is no time limitation DOK RCONO4 VF C x610 ITO1 EN P 109 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters No digital input is set as 16 Output frequency Decelerating stop DC braking current 0 53 4 Time Xn is set as 16 Xn is set as 16 Output frequency Output frequency Decelerating stop Decelerating stop E0 52 E0 52 DC braking current DC braking current E0 54 E0 54 Case 1 Xn active before the DC Xn E0 53 Time Case 3 Xn active before the DC Xn eo sai braking starts and inactive before braking starts and inactive after E0 53 ends E0 53 ends Case 2 Xn active after the DC Xn Case 4 Xn active after the DC Xn braking starts and inactive before braking starts and inactive after E0 53 ends E0 53 ends Fig 12 22 Stop DC braking Overexcitation braking This function is used to obtain an optimized braking performance of the fre quency converter in V f control mode To realize this function increase Convert er output voltage by fine tuning of parameter E0 55 Overexcitation braking fac tor during deceleration process Code Name Setingrange Pe Mm At E0 55 Overexcitation braking factor 1 00 1 40 e When EO 55 1 00 O
85. 6 1 2 6 1 3 6 1 4 6 1 5 6 1 6 6 1 7 6 1 8 6 1 9 6 2 6 2 1 6 2 2 7 1 7 2 7 3 7 3 1 7 3 2 L e 8 1 8 2 8 2 1 8 2 2 8 3 8 3 1 8 3 2 Page Product Features sr eier 18 UTO EE 18 BE 18 VIT CODNErOL Performan EE 18 SVE Control Performances 18 Mall S IL glo a 19 COMMMUNICAU LOM iy sinaia v 19 Operating Panel 20 PTO EL LION rer a ee ee 20 COM GIGI ONS ee ea ro E ea 20 Re leie e 21 Segelen Data eine 21 Derating omElectnie Data eine 22 Derating and ambient temperature sssssssrsrsrrrrrrrrererersrsrsrsrerererene 22 Derating ANd MAINS voltage u2uu2su000nnnnno nn ann ann ann nn nenn ann nn nen nn nn nn nn 23 Derating and Carrier Treguency en vrana 24 Frequency Converter Mountmg nenne nn en en nenne nennen 25 Installation Conditions siri aa aa a 25 heat DISSIPAllON ans aan nn 26 Figures and Dimensions 27 leie 27 Bilan aile a 28 Ne Reall MOUNTING ans BE ied 29 Frequency Converter WITING ccccccccecceeeceereee nen nn nennen nnnn nenn nennen 30 WIDODO rN Ee 30 Cable SDCCITICALIONS EE 31 POW CF QOS ieh 31 CONOC aD ES ee ee 32 WCRI aS E A E E A E I 32 Power Terminals ea 32 Power Terminals Figure sus CERN 32 Power Terminals Description 33 Control Ferminals aia ss 34 Control terminals Toure 34 Control terminals dAEsCriPLlOT saia ur n ha oo nba 35 Digital input X1 X5 NPN PNP wirtmg nenne 37 Digital output DOla DO1b load pull up pull down wlring
86. 610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 7 Special Functions 12 7 1 Counter Function The internal counter counts the input pulses received from X1 X5 Inpu and compares it with the setting value of Counter middle value or Counter target value The Middle counter value arrival or Target counter value arrival output signal will be indicated via DO1 or Relayl output when the counter value equals to that of setting value The counter is cleared and the DO1 or Relayl output signal is reset by a valid edge signal of another digital input defined as Counter reset cade ame Seingrange beau Wan EE no comet Per 03 input Courter reset ose 6290 Couer niae eat odbe lad e281 Courtage ae Jens o I lam 16 Target counter value arrival 17 Middle counter value arrival Example X1 input is defined as 39 Counter input X2 input is defined as 40 Counter reset The wiring is shown as the figure below Fig 12 30 Digital input configuration Connected K1 to X1 and set E1 00 39 Counter input Connected K2 to X2 and set E1 01 40 Counter reset DOK RCONO4 VF C x610 ITO1 EN P 121 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Kl K2 Running status Status Open Open Counter value Internal counter value stays at E2 80 E2 81 Edge Open E2 80 E2 81 Digital output is active Internal counter value is reset to
87. 74 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Diagnosis 13 3 17 Error 30 OL 2 Motor Overload Motor locked Prevent motor lock Increase frequency converter output frequency Reduce load Normal motor runs long time with large Use variable frequency motor or set zero speed load load at low speed C1 76 to ahigher value e Set correct motor thermal protection time constant C1 74 ow mainsvatage _____ Checkinputpower suppl Excessive sudden load change Check load Wrong input of rated motor current Correct rated motor current in C1 07 Multiple motors are driven by one fre Connect only one motor to the frequency converter Excessive overexcitation braking factor Reduce E0 55 Wrong motor protection parameter set Adjust settings of C1 74 C1 75 and C1 76 according to ac tings tual motor situations 13 3 18 Error 31 Ot Motor over Temperature Possible reason Solution e Check load Excessive load or bad cooling Pe e Provide a better cooling condition Temperature sensor defect Check the motor temperature sensor feedback signal Different motor with different maximum temperature set motor protection parameters according to actual protection circuits C1 72 C1 73 C1 74 E da Adjust settings of V curve related parameters Wrong motor protection parameter set tings 13 3 19 Error 32 t Er Motor Parameter Tuning Error Possible reason Solution Motor power and freq
88. A ADVARSEL ee magnetiske felter Sundhedsfare for personer med pacemakere metalliske implantater eller h reapparater For disse personer er der adgang forbudt eller kun adgang med tilladelse fra l ge til de omrader hvor drive components monteres og drives P S el ELE Varme overflader gt 60 C Risiko for forbr ndinger Undg at ber re metaloverflader f eks k leelementer Overhold drive components nedk lingstid min 15 min rN aM Fejlhandtering ved transport og montering Risiko for kv stelser Benyt egnede monterings og transportanordninger Benyt egnet v rkt j og personligt sikkerhedsudstyr r Nael ELE Fejlhandtering af batterier Risiko for kv stelser Fors g ikke at genaktivere eller oplade tomme batterier eksplosions og tsningsfare Undlad at skille batterier ad eller at beskadige dem Smid ikke batterier ind i aben ild A WAARSCHUWING A magnetische velden Gevaar voor de gezondheid van personen met pacemakers metalen implantaten of hoorapparaten Toegang tot gebieden waarin aandrijvingscomponenten worden gemonteerd en bediend is verboden voor voornoemde personen of uitsluitend toegestaan na overleg met een arts Vole rA sled Hete oppervlakken gt 60 C Verbrandingsgevaar Voorkom contact met metalen opperviakken bijv Koellichamen Afkoeltijd van de aandrijvingscomponenten in acht nemen min 15 minuten A VOORZICHTIG Onjuist gebruik b
89. EN BEN EEE E1 15 2 wire 3 wire running control 0 200000 Stop CELI Up Down teinalntalreauerey 0010097 Rz 0 0 01 Ru E1 35 All input mode 02 Run E1 40 Al2 input mode 1 Run TI 0 0 Disabled E1 60 Motor temperature sensor channel 1 AI1 analog input 2 Al2 analog input ca 000 20005 0 100 6001 eo l ooo Posi 017 Run E1 70 Input curve 1 minimum 0 E1 72 E1 71 Input curve 1 minimum value 00 E0 09 Hz 100 An EL 70 100 0 100 0 00 0 U ctr CH CH P il D Run Run Run Run Run oO E1 73 Input curve 1 maximum value 00 E0 09 Hz E1 75 Input curve 2 minimum 0 E1 77 CAE 0 oO JI gt oO E1 76 Input curve 2 minimum value 00 E0 09 Hz 0 00 0 01 an ams 1000 01 E1 78 Input curve 2 maximum value 00 E0 09 Hz 50 00 Setting range of E1 00 E1 03 0 41 E1 04 0 47 0 No function assigned 1 Multi speed control input 1 2 Multi speed control input 2 3 Multi speed control input 3 10 Acceleration deceleration time 1 activation m JI c 0 0 0 0 0 01 A 01 01 a 1 JI c gt a oO JI c gt 240 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series 11 15 16 20 21 22 23 25 26 27 30 31 32 33 34 35 36 37 38 39 40 41 47 Acceleration deceleration time 2 activation Freewheeling stop activation Stop DC braking activation
90. Environment Grounding Conductor at Machine Installa tion Control Cabinet The equipment grounding conductor of the power cable of the machine installa tion or control cabinet has to be permanently connected at point PE and have a cross section of at least 10 mm or to be complemented by a second equipment grounding conductor via separate terminal connectors according to EN 61800 5 1 2007 section 4 3 5 4 If the cross section of the outer conductor is bigger the cross section of the equipment grounding conductor must be ac cordingly bigger 9 3 5 Design and Installation in Area B Interference susceptible Area of Control Cabinet Arranging Components and Lines Modules components and lines in area B should be placed at a distance of at least d1 200 mm from modules and lines In area A Alternative Shield modules components and lines in area B by distance plates mounted vertically on the mounting plate from modules and lines in area A or use Shield lines Only connect control voltage connections in the frequency converter to the mains via a mains filter See Division into Areas zones on page O Install the shortest possible lines between drive controller and filter Control Voltage or Auxiliary Voltage Connection Only In exceptional cases should you connect power supply unit and fusing for the control voltage connection to phase and neutral conductor In this case mount and install these components in area A far away from a
91. Frequency setting saving function unexpected data loss of commis sioning or actual application engineering process can be avoided This function IS ONLY active when Digital input Up Down command is set as the frequency setting source code Name O engage Bea Mm Tat E0 06 Digital setting frequency saving mode 0 3 0 f 1 Stop e 0 Not saved when powered off or stopped By default the setting frequency configured by lt a gt lt gt or X1 X5 digital in puts will not be saved either at power off or frequency converter stop during fine tuning of the setting frequency in the actual application engineering proc ess To avoid unexpected data loss of commissioning or actual application engi neering process one of the following three options may be set according to the actual application conditions e 1 Not saved when powered off saved when stopped e 2 Saved when powered off not saved when stopped e 3 Saved when powered off or stopped 100 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 5 Run Stop Direction Command Source 12 5 1 Function Description The Run Stop Direction Command can be configured by the following means e First priority PID control e Second priority Simple PLC e Third priority J og function e Fourth priority Basic command sources 0 Operating panel 1 X1 X5 digital inputs 2 Communication The b
92. ITO1 EN P XXI Bosch Rexroth AG VFC x610 Series Table of Contents Page 12 8 SINCE P EE i rene een 126 12 3 1 JEE EIERE ie 126 12 8 2 Set the Simple PLC MOG ir 127 12 8 3 Set Speed Direction Acceleration and Deceleration Time 128 12 8 4 Stop and Pause Simple PLC Control 129 12 8 5 Indication of Simple PLC Status EN 130 12 9 EE ENEE eege ee 132 12 951 Functom Deseription a sense 132 12 9 2 Selecting the Reference and Feedback 133 12 93 Control Loop CONMFIGUIPATION anna in 134 12 9 4 PID Regulation Mode Setting uz2u22u2202ennennnonnonnunnnnnn nennen nn 135 12 9 5 PID Deactivation by Digital Input 136 12 9 6 PID Engineering Value Display 136 1297 Te REN Dn elt ge asien 137 1239 8 Sleep Wake FUNCUON sales 138 12 10 Protection FUNCEIOns ames 140 12 10 1 Converter Protection uses 140 Overload Beleg e DE 140 Stall overvoltage Drevention nenn 141 Stall Overcurrent Drevention E 142 Phase NOSS eege de DEE 144 12 10 2 Reaction to External Error Sigonals 145 12 10 sMotorPfotectlO JA aide ct ac cote domes elle 146 Motor derating frequency at low speed 146 Motor thermal protection without temperature sensor 147 Motor overload Drewarminmg EE 147 Motor thermal protection with temperature sensgor 148 12 10 4 ReESISLOF Braking TeSticcsch ev ucha een 150 12 11 eg elei EE 151 12 11 1 Motor Pararmetertzaton uk 151 Nameplate parameters Conftouration 151 Mo
93. Ihnen keine Unterlagen in Ihrer Landessprache vorliegen wenden Sie sich an Ihren zust ndigen Rexroth Vertriebspartner Nur qualifiziertes Personal darf an Antriebskomponenten arbeiten N here Erl uterungen zu den Sicherheitshinweisen entnehmen Sie Kapitel 1 dieser Dokumentation STATT Hohe elektrische Spannung Lebensgefahr durch elektrischen Schlag Betreiben Sie Antriebskomponenten nur mit fest installiertem Schutzleiter Schalten Sie vor Zugriff auf Antriebskomponenten die Spannungsversorgung aus Beachten Sie die Entladezeiten von Kondensatoren PANEON Gefahrbringende Bewegungen Lebensgefahr Halten Sie sich nicht im Bewegungsbereich von Maschinen und Maschinenteilen auf Verhindern Sie den unbeabsichtigten Zutritt fur Personen Bringen Sie vor dem Zugriff oder Zutritt in den Gefahrenbereich die Antriebe sicher zum Stillstand DOK RCONO04 VF C x610 ITO1 EN P DA Glsilld i Danger to life in case of non compliance with the below mentioned safety instructions Do not attempt to install or putthese products into operation until you have completely read understood and observed the documents supplied with the product If no documents in your language were supplied please consult your Rexroth sales partner Only qualified persons may work with drive components For detailed explanations on the Safety instructions see chapter 1 of this documentation PLANINE High electrical volt
94. Name Setting range Default Min Attri e 0 10V E2 25 AO1 output mode Run 1 0 20 mA Step 2 Select AO1 output signal Eege NE 11 BL E2 26 AO1 output selection al DI Run F gt 40 Converter rated voltage re 200 240 V SR Stop for analog output 3P 400 VAC 380 480 V 380 e 0 Running frequency Represents the actual output frequency between 0 00 E0 08 Hz e 1 Setting frequency Represents the setting frequency between 0 00 E0 08 Hz e 2 Output current Represents the 0 2 x rated current e 4 Output voltage Represents 0 1 2 x rated voltage which is defined by parameter E2 40 e 5 Output power represents 0 1 2 x rated power e 6 Analog input voltage represents All input value e 7 Analog input current represents Al2 input value e 11 Motor temperature sensor power Provide current source for motor temperature sensor see chapter Motor thermal protection with temperature sensor on page 148 Step 3 Set AOL filter time and output curve code Name Se Osa in A 62 27 ROT gain set 82 50 Outputcuret minimum b s 0 0 01 Run E2 51 Output curve 1 minimum value 0 00 100 00 0 00 0 01 Run 2 52 Outputcuvel sang JE2501 100 0 100 0 E2 53 Output curve 1 maximum value 0 00 100 00 100 00 78 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters Es geg E2 53 E2 50 E2 52 E2 5
95. OMACHOCT OT HapaHABaHe U3snon3Bante NOJIXOOALLIO MOHTAXKHO H TPaHCNOPTHO obopynBaHe VU3non3Bante NOAXOAALUN WVHCTPYMEHTH U DMuHM Npegna3Hn CpencTBa A BHUMAHME Henpapunug Dopapene c barepnu OnacHOCT OT HapaHaBaHe He ce OnNTBaNTe Ja aKTHBUpaTe OTHOBO MINN Da ZAPeM ATE paspeneHn barepuu OnacHoct OT EKCNNIO3NA U HAMPBCKBAHE C arpecnBeH areHT He pasrnobaBante u ue noBpexga te batepun He XBbpnante Darepun B OTbH A BR DIN JUMS Elektromagnetiskais magn tiskais lauks Veselibas apdraudejums person m ar sirds stimulatoriem metaliskiem implantiem vai dzirdes aparatiem Tuvosanas zonam kuras tiek monteti un darbinati piedzinas komponenti iepriek min taj m person m ir aizliegta respekt vi atlauta tikai p c konsult an s ar rstu DUDU Karstas virsmas gt 60 C Apdedzin an s risks Neskarieties pie met lisk m virsm m piem ram dzes t ja aujiet piedzi as komponentiem atdzist min 15 min tes P U AN EMT EU Nepareizi veikta transport ana un mont a Traumu gusanas risks Izmantojiet piem rotas mont as un transport anas ier ces Izmantojiet piem rotus instrumentus un individu los aizsardz bas lidzeklus PN AVENEL Nepareiza bateriju lieto ana Traumu g anas risks Nemeginiet no jauna aktiviz t vai uzl d t tuk as baterijas eksploziju un kimisko apdegumu draudi Neizjauciet un nesaboj jiet baterijas Nemetiet baterijas ugun
96. ONLY for VFC 5610 236 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Appendix 19 3 4 Group E Function Control Parameters EO Set point and control parameters code Name t est Min J At 50 00 Fisttrequencysetingsource o2 er E001 Firstrun commandsouce o2 o so 0 02 Second frequency settingsource 0 21 2 swp 0 03 Second un command source 0 2 1 Tsor Frequency setting source E0 04 en 0 2 Stop combination Digital setting frequenc Saving mode 0 10 Outputtrequencyiowiimt baam 0 00 001 Run 0 Run with 0 Hz E0 15 Low speed running mode Run with low limit frequen Stop E0 16 Low speed frequency hysteresis IP E0 10 Hz 0 00 0 01 Stop 0 Forward Reverse AJ 1 Forward only E0 17 Direction control Stop 2 Reverse only Swap default direction le oe ee LS curve mode 1 S curve o ee g 1 6 000 0 s Bun 0 Start directly E0 35 Start mode 1 DC braking before start Stop 2 Start with speed capture E0 36 Start frequency 0 00 50 00 Hz E0 37 Start frequency holding time 0 0 20 0 s DOK RCONO4 VF C x610 ITO1 EN P 237 259 Bosch Rexroth AG VFC x610 Series Appendix Code Setting range Default Min Attri e 0 20 0 s E0 38 Start DC braking time 0 1 Stop 0 0 Inactive E0 39 Start DC braking current 0 0 150 0 0 Inactive EO Ah Power loss restart Stop 1 Active E0 46 Power loss restart delay
97. Periodic inspection 218 Phase loss protection 144 PID CONO nepinon ria 132 PID Control Parameters 245 PID Deactivatton 136 PID Engineering Value Display 136 PID Regulation Mode 135 PID Status Indication 137 Point of Connection for Envi ronment Grounding Conduc tor at Machine Installation Control Cabnet 53 Possible Errors during Quick Start and Respective Solutions 66 Power Call GS us 31 Power Control Parameters 232 Power Parameters 232 Power Stage Configuration 80 Power Terminal 32 Power Terminals Description 33 Product Features 18 Product Identification 14 Product Nameplate 15 Product Twpe ns novo 14 Production processes 223 Protection and Error Parameters 247 Protection Functions 20 140 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Protective extra low voltage 8 Q QUICK e EE 62 Quick Start Parameters 63 R Reaction to External Error Sig HAS E AA 145 Recommendations on Net WOKING ET 198 RECYCHN Oei hc rete 224 Heterence vin 13 Reference and Feedback 133 Reference Documentation 13 Removable Components Main ted CO sun lona ee 219 Resistor Brakmg 111 Resistor Braking Test 150 Restarting after Power Loss 178
98. Restoring Parameters to Fac tory Defaults During Quick Star Process ee 66 Return of products 223 Routing and Connecting a Neutral Conductor N 52 Routing the Motor Power Ca bles and Mains Connection Lines 54 Routing the Motor Power Ca bles and Motor Encoder Cables 54 Rules for Design of Installa tions with Drive Controllers in Compliance with EMC 47 Run Command Source 102 Run Stop Direction Com mand Source an a 101 S Safety instructions for electric drives and Control 1 Scope Of Supp 15 Second Environment Industri A ATE dl an s anne 44 Select the Freguency Setting SOURCE Ee e 84 Set Point and Control Param CECI Sop a 237 DOK RCONO4 VF C x610 ITO1 EN P Bosch Rexroth AG Index Seven segment Panel Parame ROR Sian ee 249 Shielded Cable Connector 211 Shielding Mains Supply Lines In Control Cabinet 52 Signal Conpechon 32 Significant components 223 Simple E anara 126 Simple PLC Mode 127 Simple PLC Status Indication 130 Skip Freouency 113 Sleep Wake Function 138 Slip compensation factor con e legen DEE 158 Special Functions 121 Special Notes on Communica gei DE Z 197 Special Running Behaviors 113 Speed Direction Accelera tion and Deceleration Time 128 Speed control mode
99. Rexroth Na komponentoch pohonu smie pracova iba kvalifikovan person l Bli ie vysvetlenia k bezpe nostn m pokynom zistite z kapitoly 1 tejto dokument cie DAOU vysok elektrick nap tie Nebezpe enstvo ohrozenia ivota v d sledku z sahu elektrick m pr dom Komponenty pohonu prev dzkujte iba s pevne nain talovan m ochrann m vodi om Pred pr stupom na komponenty pohonu odpojte zdroj nap tia Re pektujte asy vybitia kondenz torov NAIL Pohyby prin aj ce nebezpe enstvo Nebezpe enstvo ohrozenia ivota Nezdr iavajte sa voblasti pohybu strojov a ast strojov Zabr te nepovolan mu pr stupu os b Pred z sahom alebo pr stupom do nebezpe nej oblasti uve te pohony bezpe ne do zastavenia PVV zla 84 051 Pericol de moarte in cazul nerespectarii urmatoarelor instructiuni de sigurant Punerea in functiune a produselor trebuie efectuat dup citirea Intelegerea si respectarea documentelor si instructiunilor de siguran care sunt livrate mpreun cu produsele In cazul in care documentele nu sunt in limba dumneavoastra materna va rugam sa contactati partenerul de vanzari Rexroth Numai un personal calificat poate lucra cu componentele de actionare Explicatii detaliate privind instructiunile de siguranta gasiti in capitolul 1 al acestei documentatii PVV zla 84 Tensiune electric inalt Pericol de moarte prin electrocutare Exploatati
100. Rexroth Bosch Group Linear Motion and Hydraulics Assembly Technologies Pneumatics Electric Drives and Controls Service Rexroth Frequency Converter VFC x610 Series Edition 01 VFC 3610 VFC 5610 Operating Instructions oe o inn m ag VFC 5610 VFC 3610 L1 2 3 Bosch Rexroth AG VFC x610 Series Record of Revision Edition ______ Beer Date DOK RCONO4 VFC x610 ITO1 EN P 2014 07 Copyright Bosch Rexroth Xi an Electric Drives and Controls Co Ltd 2014 This document as well as the data specifications and other information set forth in it are the exclusive property of Bosch Rexroth Xi an Electric Drives and Controls Co Ltd It may not be reproduced or given to third parties with out its consent Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this docu mentation and the availability of the product RS c63a6cfb1e23a43a0a6846a500ffb920 1 en US 24 VFC x610 Series Bosch Rexroth AG Engish PLL S OIE Lebensgefahr bei Nichtbeachtung der nachstehenden Sicherheitshinweise Nehmen Sie die Produkte erst dann in Betrieb nachdem Sie die mit dem Produkt gelieferten Unterlagen und Sicherheitshinweise vollstandig durchgelesen verstanden und beachtet haben Sollten
101. Set the maximum input freguency and filter time code Name f t Defaut Min Tat E1 25 Pulse input maximum frequency 0 0 50 0 kHz E1 26 Pulse input filter time 0 000 2 000 s 0 100 0 001 Step 3 Select pulse input curve E1 68 bit2 bitl b Curve for All Curve for Al2 Curve for pulse input 0 0 0 0 1 1 1 1 0 0 1 2 1 1 2 0 1 0 1 2 1 3 0 1 1 2 2 1 4 1 0 0 1 1 2 5 1 0 1 2 1 2 6 1 1 0 1 2 2 1 1 1 1 2 2 2 Tab 12 1 Curve configuration E1 70 E 1 73 are used to define characteristics of curve 1 E ERR RE Analog setting curve selection 0 7 00 Of Bun H mower minimum b s 00 Ia ne E1 71 Input curve 1 minimum value 0 00 E0 09 Hz 0 00 0 01 Run ET oce Imasm m 81701 100 0 1001 E1 73 Input curve 1 maximum value 0 00 E0 09 Hz 50 00 DOK RCONO4 VF C x610 ITO1 EN P 73 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Command value Command value E1 71 Al E1 70 E1 72 E1 70 E1 72 Fig 12 1 Curvel E1 75 E1 78 are used to define characteristics of curve 2 ode Name _Setingrange Def Win Ati Analog setting curve selection Di Hl Run 8175 mpane minimum order 00 er Rn 8176 rputcune minmumvaie onse 0 00 601 Rn FELT npukcune mom E1 731 100 0 Command value Command value E1 75 1 77 E1 75 E1 77 Fig 12 2 Curve 2 74 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Ser
102. Setingrange Default Min Ar E0 36 Start frequency 0 00 50 00 Hz E0 37 Start frequency holding time 0 0 20 0s Hz Setting frequency Output frequency E0 36 0 lt E0 37 Fig 12 19 Start directly 7 Set parameter E0 37 Start frequency holding time to a non zero val ue when the motor needs to be started with certain start freguency DOK RCONO4 VF C x610 ITO1 EN P 105 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters DC braking before start Ve DC braking is used in applications in which regular deceleration to stop or a quick stop is required The larger DC braking current the larger braking force However the withstanding capability of the mo tor has to be considered before use the DC braking function DC braking before star is used in applications where the load may encounter forward reverse rotation when the frequency converter is in stop mode code Ware O Beau Min A 60 38 Star OCbrakingtine 00 2005 00 01 Stop 0 39 Start OC brakingcurent 0 0 150 0 00 01 Stop Setting frequency Output frequency E0 38 Fig 12 20 DC braking before start When E0 38 0 DC braking will be executed before the frequency converter starting to accelerate to E0 36 Start frequency 106 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters Start with speed capture This mode is used after tr
103. Tuning Motor Protection Motor slip frequency configu Motor thermal protection with temperature sensor Motor thermal protection without temperature sensor MOUNINO EE Mounting Conditions Mounting Plate Mounting Gens Multi speed and Simple PLC Parameter deeg odolna N Nameplate parameters config UIGAUIO liali a i ala Noise Emission of the Drive Noise Immunity in the Drive SY SLC lesn o Normal Heavy Duty Setting NPN PNP wiring O Opening Dimensions Operating Descriptions Operating PaneLl Operating Panel Functions Optimization functions for V f CONTON Sareat Optional Accessories 256 259 VFC x610 Series DIE 18 Output current limitation 163 Output Frequency Limitation 98 Output Terminal Parameters 242 Overexcitation braking 110 P PACKAGING ae 223 Packing BIST a a ee 15 Packing Nameplate 14 Panel Mounting Plate Type COGNO iea 229 Panel Parametere 249 Parameter Group Access Control 67 Parameter Initialization 68 Parameter List 231 Parameter Registers 193 Parameter Replication 69 Parameter Setting Example 61 Parameter Setting Mode 61 Password Protection 70 Scene EE 33 PELV in va 8
104. Users may use the indication of this pre warning signal according to actual application situations The signal IS immediately deactivated when the output current is lower than the threshold DOK RCONO4 VF C x610 ITO1 EN P 147 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Motor thermal protection with temperature sensor For a temperature sensor with voltage supply use terminals 10 V All Al2 and GND on the frequency converter Al1 Al2 PTC PT100 C1 72 GND Fig 12 46 Temperature sensor with voltage supply For a temperature sensor with current supply use terminals AO1 All Al2 and GND on the frequency converter AO1 AI1 Al2 PTC PT100 C1 72 GND Fig 12 47 Temperature sensor with current supply oe ae eget a Ee orem parare sesaran _ 0 2 1W maetwe 0 Stop r EE All input mode Run 1 40 A12 input mode e rea 0 0 TOV E2 25 AO1 output mode Run 1 0 20 mA 11 Motor temperature E2 26 AO1 output selection e po fe viem ehle 148 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters Code Name OT Se est Min Tat C1 74 Motor thermal protection time constant 0 0 400 0 min E1 69 Analog channel filter time 0 000 2 000 s 0 100 0 001 Activate the function of temperature monitoring with temperature sensor e Set E1 60 1 All analog inpu or e Set E1 60 2 AI2 analog inpu All
105. ace area to establish a good electric connection e It is recommended to run motor lines in shielded form inside the control cabi net e Do not use any steel shielded lines e The shield of the motor power cable must not be interrupted by mounted components such as output chokes sine filter or motor filters 48 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility EMC 9 3 2 EMC optimal Installation in Facility and Control Cabinet General Information For EMC optimal installation a special separation of the interference free area mains connection and the interference susceptible area drive components is recommended as shown in the figures below IEY e For EMC optimal installation in the control cabinet use a sepa rate control cabinet panel for the drive components e Frequency converters need to be mounted in metal cabinet and connected to power supply with grounding e For frequency converters with external filter 50 m shielded cable was used between motor and frequency converter in EMC test e For the end application system with frequency converters the conformity of EMC directions needs to be confirmed Division into Areas zones Exemplary arrangements in the control cabinet See chapter 9 3 3 Control Cab inet Mounting according to Interference Areas Exemplary Arrangements on page 50 We distinguish three areas 1 Interference free area of control cabinet a
106. adio frequency er 15 80 MHz10 V 2 kV 5 kHz Fast transient burst IEC 61000 4 4 Capacitive clamp WN 4 _ CH Q _ CH Qa Power interfaces 1 kV 5 kHz Fast transient burst IEC 61000 4 4 Capacitive clamp Conducted radio freguency 0 15 80 MHZ10V 2 kV 5 T Fasttransient Fatre IEC 61000 4 4 Capacitive clamp Conducted radio 0 15 80 MHZ10V Tab 9 1 Minimum immunity requirements for PDSs intended for use in the second environ ment Signal interfaces Ports of process measurement control Evaluation criterion Evaluation criterion Explanation abbreviated form from EN 61800 3 Deviations within allowed range Bs Automatic recovery after interference Switched off without automatic recovery Device remains undamaged Tab 9 2 Evaluation criterion 40 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility EMC 9 1 3 Noise Emission of the Drive System Causes of noise emission Controlled variable speed drives contain converters containing snappy semiconductors The advantage of modifying the speed with high precision is achieved by means of pulse width modulation of the converter voltage This can generate sinusoidal current with variable amplitude and frequency in the motor The steeper voltage rises the higher clock rate and the resulting harmonics cause unwanted but physically unavoidable emission of interference voltage and interference fields
107. adores Respeite o tempo de arrefecimento dos componentes de acionamento m n 15 minutos Dellt Manejo incorreto no transporte e montagem Perigo de ferimentos Utilize dispositivos de montagem e de transporte adequados Utilize ferramentas e equipamento de protec o individual adequados Dellt Manejo incorreto de baterias Perigo de ferimentos Nao tente reativar nem carregar baterias vazias perigo de explos o e de queimaduras com acido N o desmonte nem danifique as baterias Nao deite as baterias no fogo NNNNA Campi elettromagnetici magnetici Pericolo per la salute delle persone portatrici di pacemaker protesi metalliche o apparecchi acustici L accesso alle zone in cui sono installati o in funzione componenti di comando amp vietato per le persone sopra citate o consentito solo dopo un colloquio con il medico r TEETAN Superfici bollenti gt 60 C Pericolo di ustioni Evitare il contatto con superfici metalliche ad es dissipatori di calore Rispettare i tempi di raffreddamento dei componenti di comando almeno 15 minuti P BETAL Manipolazione inappropriata durante il trasporto e il montaggio Pericolo di lesioni Utilizzare dispositivi di montaggio e trasporto adatti Utilizzare attrezzi adatti ed equipaggiamento di protezione personale NANN utilizzo inappropriato delle batterie Pericolo di lesioni Non tentare di riattivare o ricaricare batterie scariche peric
108. age Danger to life by electric shock Only operate drive components with a permanently installed equipment grounding conductor Disconnect the power supply before accessing drive components Observe the discharge times of the Capacitors AWARNING Dangerous movements Danger to life Keep free and clear of the ranges of motion of machines and moving machine parts Prevent personnel from accidentally entering the range of motion of machines Make sure that the drives are brought to safe standstill before accessing or entering the danger zone AAVERTISSEMENT Danger de mort en cas de non respect des consignes de s curit figurant ci apres Ne mettez les produits en service qu apr s avoir lu compl tement et apres avoir compris et respect les documents et les consignes de s curit fournis avec le produit Si vous ne disposez pas dela documentation dans votre langue merci de consulter votre partenaire Rexroth Seul un personnel gualifi est autoris a travailler sur les composants d entrainement Vous trouverez des explications plus d taill es relatives aux consignes de s curit au chapitre 1 de la pr sente documentation AANERTISGSEMENT Tensions lectrigues lev es Danger de mort par electrocution Nexploitez les composants d entrainement que si un conducteur de protection estinstall de maniere permanente Avant intervenir sur les composants d entrainement coupez
109. al from external sources see chapter 12 10 2 Reac tion to External Error Signals on page 145 e 34 Error reset input Used for error reset operation see chapter 13 4 Error Handling on page 178 e 35 Forward running FWD e 36 Reverse running REV Used for Run Stop command control see chapter 12 5 Run Stop Direc tion Command Source on page 101 e 37 Forward jog e 38 Reverse jog See chapter 12 6 2 og Function on page 115 e 39 Counter input e 40 Counter reset See chapter 12 7 1 Counter Function on page 121 e 41 PID deactivation See chapter 12 9 PID Control on page 132 e 47 Pulse input mode activation ONLY for X5 input See chapter 12 2 2 X5 Pulse Input Configuration on page 73 72 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 2 2 X5 Pulse Input Configuration X5 digital input can also be used to receive pulse signal with a 30 70 duty ratio This pulse input can be used in 3 purposes e Frequency setting source See chapter 12 4 2 Select the Frequency Setting Source on page 84 e PID reference e PID feedback See chapter 12 9 2 Selecting the Reference and Feedback on page 133 To use X5 pulse input as the frequency source take following steps Step 1 Activate terminal X5 input with pulse input function code Name I ne Detaut Win Ati E1 04 X5 input 47 Pulse input mode activation 0 1 Stop Step 2
110. alueille joilla asennetaan tai k ytet n kayttolaitteen komponentteja tal heidan on ensin Saatava tahan suostumus laakariltaan VYLEJE kuumia pintoja gt 60 C Palovammojen vaara Valta metallipintojen koskettamista esim jaahdytyslevyt Noudata kayttolaitteen komponenttien jaahtymisaikoja vah 15 minuuttia rN al Le Yie Ep asianmukainen kasittely kuljetuksen ja asennuksen yhteydessa Loukkaantumisvaara Kayta soveltuvia asennus ja kuljetuslaitteita Kayta omia tyokaluja ja henkil kohtaisia suojavarusteita rN alte fe Paristojen ep asianmukainen kasittely Loukkaantumisvaara Ala yrit saada tyhji paristoja toimimaan tai ladata niit uudelleen rajahdys ja syopymisvaara l hajota paristoja osiin tai vaurioita niit Al heit paristoja tuleen VIII NAAN Pola elektromagnetyczne magnetyczne Zagro enie zdrowia dla os b z rozrusznikiem serca metalowymi implantami lub aparatami stuchowymi Wstep na teren gdzie odbywa sie monta i eksploatacja nap d w jest dla ww osob zabroniony wzglednie dozwolony po konsultacji z lekarzem A PRZESTROGA Gor ce powierzchnie gt 60 C Niebezpiecze stwo poparzenia Unika kontaktu z powierzchniami metalowymi np radiatorami Przestrzega czas w sch adzania podzespo w nap d w min 15 minut A PRZESTROGA Niewtasciwe obchodzenie sie podczas transportu i monta u Ryzyko urazu Stosowa odpowiednie urz
111. and Parameters In addition this digital output will be activated by any soft start error e 11 Converter overload pre warning See chapter Overload pre warning on page 140 e 12 Motor overload pre warning See chapter Motor overload pre warning on page 147 e 13 Converter stop by external error See chapter 12 10 2 Reaction to External Error Signals on page 145 e 14 Converter error The output is active when an error occurs inactive when the error is reset see chapter 13 3 Error Code on page 170 e 16 Target counter value arrival 17 Middle counter value arrival Used for the counter function see chapter 12 7 1 Counter Function on page 121 e 18 PID reference engineering value arrival Used for PID function see chapter 12 9 PID Control on page 132 e 19 Pulse output mode only available with DO1 output selection See Step 2 Use DO in pulse output mode e 20 Torgue control mode See chapter Torque control mode on page 165 Step 2 Use DO1 in pulse output mode code O a Min A 62 01 DOH outputselecton __ 19 Puseoutputmode 0 Stop 0 Converter output frequency E2 02 DO1 pulse output selection 1 Converter output voltage Stop 2 Converter output current E2 03 Pulse output maximum frequency 0 0 32 0 kHz DOK RCONO04 VF C x610 ITO1 EN P 77 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 2 5 Analog Output Configuration Step 1 Set AO1 output mode Code
112. and pull it out horizontally from component 2 220 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Maintenance 16 4 3 Disassembly of Fans Fig 16 3 Disassembly of fan e Step 1 Press the buckle s on component 8 or 9 in the above figure e Step 2 Hold component 8 or 9 and lift it up e Step 3 Pull out component 7 or 10 slowly e Step 4 Disconnect the cable connector of component 7 or 10 DOK RCONO04 VF C x610 ITO1 EN P 221 259 Bosch Rexroth AG VFC x610 Series Service and Support 17 Service and Support Our worldwide service network provides an optimized and efficient support Our experts offer you advice and assistance should you have any queries You can contact us 24 7 Service Germany Our technology oriented Competence Center in Lohr Germany is responsible for all your service related queries for electric drive and controls Contact the Service Helpdesk amp Hotline under Phone 49 9352 40 5060 Fax 49 935218 4941 E mail service svc boschrexroth de Internet http www boschrexroth com Additional information on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline num bers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following in format
113. anel in the direction perpendicular to the mounting plate Fig 15 14 Mount the operating panel front view Step 4 Connect the operating panel to the frequency converter with the connection ca ble and fix the cable connector on the mounting plate with 2 M3x10 screws Fig 15 15 Connect and fix the cable back view DOK RCONO04 VF C x610 ITO1 EN P 215 259 Bosch Rexroth AG VFC x610 Series Accessories 15 6 Communication Cable for Control Cabinet The cable FRKS0001 003 0 which Is 3 m long can be also used for the connec tion of the operating panel 216 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Maintenance 16 Maintenance 16 1 Safety Instructions A WARNING WARNING High electric voltage Risk of death or severe bodily injury by electric shock e Only those trained and qualified to work with or on electric equipment are permitted to operate maintain and repair this equipment e Do not operate electric equipment at any time even for brief measurements or tests if the equipment grounding conductor is not permanently connected to the mounting points of the components provided for this purpose e Before working with electric parts with voltage potentials higher than 50 V the device must be disconnected from the mains voltage Ensure that the mains voltage is not reconnected e In the frequency converters capacitors are used in the DC bus as energy stores Energy stores mainta
114. ansient power fault in applications with a large inertia load The frequency converter firstly identifies the rotation speed and direction of the motor and then starts with the current frequency of the motor to realize smooth starting without shock to the rotating motor Hz Output frequency high limit Output frequency Setting frequency Motor frequency Fig 12 21 Start with speed capture I gt When the frequency converter is starting and accelerating if Setting frequency is lower than E0 36 Start frequency the frequency converter firstly starts at Start frequency and runs for EO 37 Start frequency holding time and then decelerates to Setting frequency DOK RCONO4 VFC x610 ITOL EN P 107 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 5 5 Stop Behavior Setting Stop mode setting Code Name Settmgrange Default Min Att EES 011 Stop o f Stop 15 Freewheeling stop activation 0 1 Ston E o fr so e E0 50 0 Deceleration stop The motor decelerates to stop according to the defined deceleration time If Output frequency is lower than E0 52 Stop DC braking initial frequency and Stop DC braking time E0 53 0 and then DC braking is activated The Stop DC braking current is decided by EO 54 e EO 50 1 Freewheeling stop Once the stopping command is activated the converter stops output and
115. arameters 12 11 2 VFC 3610 V f Control V f curve selection Code Name engage I Defaut Mm A 0 vifeuvemode oa o Stop The frequency converter provides three curve modes e 0 Linear mode This mode refers to linear voltage frequency control which is used for nor mal constant torque loads C1 06 Output freguency C 1 08 Fig 12 50 Linear V f curve e 1 Square curve This mode refers to square voltage frequency control which is used for vari able torque loads of fans pumps etc Output voltage Output frequency C1 08 Fig 12 51 Square V f curve e 2 User defined curve DOK RCONO04 VF C x610 ITO1 EN P 155 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters This mode refers to voltage frequency control with curve defined according to actual application which is used for special loads of dewatering machines centrifuges etc Output voltage Output frequency C2 01 C2 03 C2 05 C1 08 Fig 12 52 User defined V f curve HN A WARNING WARNING Excessively high voltage at low frequency may cause the motor overheat or dam age and the frequency converter stall overcurrent or overcurrent protection User defined V f curve configuration Code Mom I Semgrange Oefaut Mn Tat 02 01 frequency mon Team 000 0 01 Stop Gr Wite 00 1200 o0 01 See 0203 itrequency2 fcon 006 001 Stop Greter um Lulu Sep 0205 umeeg J mtin
116. asic Run Stop Direction command sources are shown in the figure be low Parameter E0 01 Z First run command source PANEL Input terminals X1 e X3 p a 9 X4 A X5 First command source is active if no input terminal is configured L for command source selection al 2 3 wire gt running Loj 4 control O Run amp Stop amp FWD REV F Run FWD REV Stop Second command source can be selected via digital input terminal Communication 21 Input Terminals X1 X5 l m reese Ad Parameter E1 00 E1 04 Second run command source Parameter E0 03 Fig 12 17 Run command sources DOK RCONO4 VF C x610 ITO1 EN P 101 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 5 2 Run Command Source First and second run command source configuration Code Name grange BE in A E0 01 First run command source 0 52 amp 27 003 e 0 Operating panel Control the frequency converter for run and stop with Run gt lt Stop gt buttons on the operating panel Control the running direction by setting parameters U0 00 Panel control di rection and E0 17 Direction control e 1 Multi function digital input Control the frequency converter for run stop and running direction by setting X1 X5 digital inputs e 2 Communication Control the freque
117. ated frequency p numbers of pole pairs s rated slip nn rated speed f rated slip frequency 152 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters Motor parameter auto tuning Function description With the configuration of motor nameplate parameters and motor rated slip fre quency the frequency converter can run in V f control In addition the following parameters are calculated automatically based on the motor nameplate parame ters code Name I re Defeat Win A C1 20 Motor nodoa curet ___ 0 00 1CL O71A SEENEN 01 27 fotorressance 000 50000 C1 23 Leakage inductance 0 00 200 00 mH 01 24 l t 0 3000 For SVC control and applications with higher performance requirement in V control motor parameter auto tuning is necessary Two modes of auto tuning are available static auto tuning and rotational auto tuning The former mode is mainly used for V f control and the latter is used ONLY for SVC control DOK RCONO4 VF C x610 ITO1 EN P 153 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Check and make sure the following points before auto tuning e The motor is in standstill and not at high temperature e The power rating of the frequency converter is close to that of the motor e Set C1 05 C1 10 based on motor nameplate data If the power factor data is unavailable on the nameplate keep the default setting of C1 10 27 Disconnect
118. ation generates a stop command and forces the fre quency converter to freewheel to stop regardless of the stopping mode con figured by EO 50 e 16 Stop DC braking activation This function is used when stopping mode is set with E0 50 0 Decelerat ing stop See chapter 12 5 5 Stop Behavior Setting on page 108 e 20 Frequency Up command e 21 Frequency Down command e 22 Up Down command reset Used to change the output frequency see chapter Adjust the setting frequency by digital input Up Down command on page 89 e 23 Torque speed control switch e 25 3 wire running control DOK RCONO4 VF C x610 ITO1 EN P 71 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Used for the 3 wire control mode see chapter 12 6 3 2 wire 3 wire Control Forward stop reverse stop on page 117 e 26 Simple PLC stop e 27 Simple PLC pause Used for the simple PLC to stop and pause a PLC cycle see chapter 12 8 4 Stop and Pause Simple PLC Control on page 129 e 30 Second freguency setting source activation Used for switching to the second freguency setting source see chapter Fre guency setting source switching on page 85 e 31 Second run command source activation Used for switching to the second run command source see chapter Switch between first and second run command source on page 102 e 32 Error signal N O contact input e 33 Error signal N C contact input Used for receive error sign
119. b 14 21 Function 0x17 Response from RTU slave DOK RCONO4 VF C x610 ITO1 EN P 191 259 Bosch Rexroth AG VFC x610 Series Communication Error code and exception code If a slave receives the request without a communication error but cannot han dle it the slave will return an exception response which includes error code and exception code informing the master of the nature of the error The error code is formed by setting the MSB of the function code to 1 i e function code plus with 0x80 like 0x83 0x86 0x90 0x97 then the exception response has a for mat shown below ZE St SSES Exception codes for VFC x610 frequency converters e 1 Parameter cannot be modify owing to user password locked e 2 The function requested Is not recognized by the slave i e not equal to 3 6 8 16 or 23 e 3 The word address indicated in the request do not exist in the slave e 4 The word values indicated in the request are not permissible in the slave e 5 Parameters cannot be modify in run mode e 6 Parameters are read only that cannot be modified e 7 Invalid operation which is decided by the function of frequency convert er e 9 EEPROM read write error e B Function code 3 read range exceeds 16 7 includes situations listed below e Write operations on b0 11 Parameter replication U1 00 Running monitoring display U1 10 Stop monitoring display and C1 01 Motor parameter tuning are prohibited e Write operations o
120. bled into individual modules Metals contained in electric and electronic modules can also be recycled by means of special separation processes Products made of plastics can contain flame retardants These plastic parts are labeled according to EN ISO 1043 They have to be recycled separately or dis posed of according to the valid legal requirements 224 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Appendix 19 Appendix 19 1 Appendix I Abbreviations VFC x610 Frequency Converter VFC 3610 or VFC 5610 FPCC Operating panel FENF External EMC filter FSAM Panel mounting plate FRKS Communication cable for control cabinet FSWA Engineering software DOK RCONO4 VF C x610 ITO1 EN P 225 259 Bosch Rexroth AG VFC x610 Series Appendix 19 2 Appendix II Type Coding 19 2 1 Frequency Converter Type Coding Short text 1 3 Column 1121314 7 0111213 7 1213 7 011 213 M E Example V F C 5 6 110 5 K 5 0 3 P 4 MINA 7 P INININININ NINININ Product Motor control Standard V f control Sensorless vector control 5 Product platform Flex Control Technology Control Product line Power E g 5 5 kW Phases Single phase Three phases Mains connecting voltage 200V 200 240VAC 10 400 V 380 400VAC 15 10 Communication module LED display with potentiometer Standard LCD display with potentiometer None with dust cover Specific firmware Fig
121. celeration time Excessive inertia on the load Internal error of power module Contact with service Increase the acceleration time E0 26 reduce the overexcitation braking factor E0 55 172 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Diagnosis 13 3 10 Error 10 IPH L Input Phase Loss Possible reason Solution Abnormal omitted or broken connections Check power supply connections remove omitted of frequency converter power supply or broken connections Brokenfuse Check fuse a in the three phases of input EE if the imbalance situation exceeds convert power supply er withstand capability Main circuit capacitor deterioration Contact with service 13 3 11 Error 11 OPH L Output Phase Loss Abnormal omitted or broken connections Check the connections of frequency converter of frequency converter outputs outputs remove omitted or broken connections Imbalance in the three phases of outputs Check motor 13 3 12 Error 12 ESS Soft Start Error Possible reason Solution Soft start resistor value has been changed Contact with service due to over temperature Dosis Checktheinput power supply Input phase loss occurs during start up 3 phase Remove the input phase loss Main circuit capacitor deterioration Contact with service DOK RCONO4 VF C x610 ITO1 EN P 173 259 Bosch Rexroth AG VFC x610 Series Diagnosis 13 3 13 Error 20 OL 1 Converter Overload Possibl
122. connection Crimp terminal and terminal screw and terminal block Wen No deformation Contact with service Wen No color change Replace fan or deformation No blockage Eliminate blockage or contamination and clean fan Cooling system No blockage Eliminate blockage radiator inlet outlet jor foreign matters and clear foreign matters ER Clean printed Printed circuitboard Nodustoroilcontamination circuit board No leakage color Replace DC bus capacitor DC bus capacitor change crack or expansion must be operated by service with safety valve shut down engineers Connection No loose connection Tighten terminal screw Accessories Cable No color change or damage Replace cable Tab 16 2 Periodic inspection list 218 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Maintenance 16 4 Removable Components Maintenance 16 4 1 Construction Overview Operating panel I O interface Housing Frame Internal components Heat sink Radiator Heat sink mounting plate Back fan Fan for heat sink Back fan cover Front fan cover 0 Front fan Fan for internal components VURWNHM me OONO Fig 16 1 Construction overview DOK RCON04 VFC x610 IT01 EN P 219 259 Bosch Rexroth AG VFC x610 Series Maintenance 16 4 2 Disassembly of the Operating Panel Fig 16 2 Disassembly of operating panel e Step 1 Press two buckles as circles indicating in the above figure e Step 2 Hold component 1
123. contacts Contact pressure and contact material must be suited for the corre sponding switching current Slow actlon contacts should be replaced by snap switches or by solid state switches because slow action contacts strongly bounce and are in an undefined switching status for a long time which emits electromagnetic waves in the case of inductive loads These waves are an especially critical aspect in the case of manometric or temperature switches DOK RCONO4 VF C x610 ITO1 EN P 57 259 Bosch Rexroth AG VFC x610 Series Operating Panel and Dust Cover 10 Operating Panel and Dust Cover 10 1 LED Panel The LED panel is removable and composed of two areas display and buttons The display shows mode settings and operating state of the frequency convert er The buttons allow users to program the frequency converter Display Display value of monitored parameters in monitoring mode Display function groups function codes and parameter value in editing mode Display error codes in error mode 1 Set i A Enter into sub menu I e Potentiometer Confirm set parameters Set running frequency Function LOW Switch between menu and monitoring display Return to upper level menu Reset warnings Run FWD REV Run FWD REV indicator Run Run the converter Increase button Stop Increase function group number function code number parameter value Stop the converter Decrease button and reset errors Decrease funct
124. ction 0x03 Response from RTU slave DOK RCONO4 VF C x610 ITO1 EN P 187 259 Bosch Rexroth AG VFC x610 Series Communication Function 0x06 Write one register word amp ACAUTION CAUTION Frequent writing may damage the internal registers e When data is written into the internal registers there is a limit on the writing times The register address may be damaged once the writing times is beyond the writing limit So please avoid frequent writing e For details of user writing permission please see chapter 19 3 1 Terminolo gy and Abbreviation in Parameter List on page 231 Example Write OOOOH to communication register address 3002H of the slave frequency converter with address 01H The frame structure is described in the tables below CRC higher byte OAH Message end ranssson time 13 5 bytes Tab 14 14 Function 0x06 Reguest from RTU master Higher byte of write data Lower byte of write data CRC lower byte CRC higher byte OAH Messageend rrensmissontimetor3 5 bytes Tab 14 15 Function 0x06_Response from RTU slave 188 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Communication Function 0x08 Diagnostics Example To test the communication loop of 2 continuous words 1234H and 5678H with frequency converter slave address 01H the frame structure is de scribed in the tables below CRC higher byte 33H Message and Transmission time for 5 byte Tab 14 16 Function 0x08
125. ctive Stop Stop according to E0 50 Restart from 1 5 Inactive Active Run simple PLC stage Tab 12 14 Typical simple PLC pause process DOK RCONO4 VFC x610 ITO1 EN P 129 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 8 5 Indication of Simple PLC Status An indication signal is active via DO1 output or Relayl outpu when a simple PLC cycle or stage is complete Define the output with respective indication signals as below Code Name ne Be Mn A E2 01 DO1 output selection 7 Simple PLC stage complete 1 Stop E2 15 Relayl output selection 8 Simple PLC cycle complete 1 Stop e 7 Simple PLC stage complete fout Output frequency t Time dour Digital output Fig 12 35 Simple PLC stage complete When a stage is complete a pulse signal is active for the duration of 0 5 s Any stage with running time of 0 0 s will be skipped without pulse output If the running time of one stage is so short that it finishes before the Sim ple PLC stage complete signal of the previous stage is deactivated the sig nal remains active and the pulse duration calculation is restarted If the setting frequency of next stage is lower than that of the current Stage the frequency converter decelerates to the next stage with the de celeration time of current stage If the set frequency of next stage is higher than that of the current stage the frequency converter accelerates to th
126. ctive at the same time are resolved by the appli cation functionality Run Stop generator jog control This assures that the frequency converter will always react in the same manner independent of the run command source 194 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Communication Communication state feedback registers Ox7FAO The frequency converter state can be monitored by reading the register This register is read only The definition of each bit is shown tn the table below 15 8 Error code equals to E9 05 zZ 0 Noerror Stallover current Kine Stall over voltage 00 Normal Decelerating D Notin deceleration Accelerating D Notin acceleration Tr 0 Notinjog Running a fw Reverse je Tab 14 24 Communication state feedback registers Ox7FAO DOK RCONO4 VF C x610 ITO1 EN P 195 259 Bosch Rexroth AG VFC x610 Series Communication 14 3 5 Modbus Communication Example One slave address is 01H The frequency setting of the frequency converter has been set to Given by communication and the RUN command source is set to Inputting commands by communication It is required for the motor connected to the frequency converter to run with 50 Hz forward rotation The operation can be achieved with function 0x10 function 16 of the Modbus protocol The messages of the requests from the master and responses from the slave are shown in table below e Examp
127. cy is lower than E2 73 E2 74 Output frequency E2 71 or E2 73 a E2 72 or E2 74 Digital output Fig 12 33 Frequency level detection 124 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 7 4 High Resolution Current Display Code Name r Default Min TA E5 01 High resolution output current filtertime 5 500 ms d0 98 High resolution output current 001 Read E5 01 is used to set the time constant of dynamic output current in applications where a high resolution value with two decimals are required for monitoring or control DOK RCONO4 VF C x610 ITO1 EN P 125 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 8 Simple PLC 12 8 1 Function Description Simple PLC is an automatic running mode based on the current acceleration deceleration time setting frequency duration and rotation direction Simple PLC consists of 8 stages each of which has its own settings of accelera tion time deceleration time setting frequency rotation direction and duration An example of simple PLC control is shown in the figure below fout Output frequency Trun Stage running time t Time Tpec Deceleration time Trace Acceleration time Fig 12 34 Example of simple PLC control Rotation direction and Ace Dec time Se panel E3 60 E3 62 E3 64 E3 66 Simple PLC Multi Multi function digitalinput A A A Comm
128. cy detection width an indication signal will be generated for further engineering in the appli cation code Wane J Seoane Deut Min Tat BEER Laang HO E2 15 Relayl output selection 01 Stop E2 70 Frequency detection width 10 00 400 00 Hz The Speed arrival signal is active on DO1 output or Relayl outpu when the difference between the Output frequency and the Setting freguency is within the range set by parameter E2 70 Frequency detection width Output frequency Digital output Fig 12 32 Frequency arrival DOK RCONO4 VFC x610 ITOL EN P 123 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 7 3 Frequency Level Detection This function is used to detect the difference between the output frequency and the setting frequency An indication signal will be generated ONLY when the out put frequency is HIGHER than the lower limit of the frequency detection level The indication signal can be used for further engineering in the application Kee 1 Stop a top 1 00 TI DO1 outpu or Relayl outpu signal and status are as below e E2 01 E2 15 5 Frequency level detection signal FDT1 Active when Output frequency is higher than E2 71 Inactive when Output frequency is lower than E2 71 E2 72 e E2 01 E2 15 6 Frequency level detection signal FDT2 Active when Output frequency is higher than E2 73 Inactive when Output frequen
129. d ambi ent conditions These include for example operation under water extreme temperature fluctuations or extremely high temperatures e Furthermore the frequency converters shall not be used in applications which have not been expressly authorized by Rexroth Please carefully follow the specifications outlined in the general Safety Instructions 12 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Documentation Information 3 Documentation Information 3 1 About this Documentation This Operating Instructions contains necessary data and information related to the product which is the basis for any of other types of documentation A WARNING WARNING Personal injury or property damage caused by incorrect operations of applica tions machines and installations Do not attempt to install or put the product into operation until you have com pletely read and understood the descriptions in this documentation 3 2 Reference For documentation available in other type or language please consult your local Bosch Rexroth sales partner or check www boschrexroth com vfcx610 Documentation type Short text Type code Language Material number naria rado DOK RCON04 VFC x610 ITRS ZH P Chinese R912005515 DOK RCON04 VFC x610 ITRS EN P English R912005516 Quick Start Guide DOK RCON04 VFC x610 QURS ZH P Chinese R912005517 DOK RCON04 VFC x610 QURS EN P English R912005518 DOK RCON SAFETY SARS BP P Portuguese R911339
130. dzenia monta owe transportowe Stosowa odpowiednie narz dzia i rodki ochrony osobistej A PRZESTROGA Niewtasciwe obchodzenie sie z bateriami Ryzyko urazu Nie pr bowa reaktywowa i nie tadowa zu ytych baterii niebezpiecze stwo wybuchu oraz poparzenia r c substancj Nie demontowa i nie niszczy baterii Nie wrzuca baterii do ognia AVAROV N I Elektromagnetick magnetick pole Nebezpe pro zdrav osob s kardiostimul tory kovov mi implant ty nebo naslouchadly V e uveden osoby maj zak z n pr stup do prostor kde jsou montov ny a pou v ny komponenty pohonu resp ho maj povolen pouze po porad s l ka em A UPOZORNEN Hork povrchy gt 60 C Nebezpe pop len Nedot kejte se kovov ch povrch nap chladic ch t les Dodr ujte dobu ochlazen komponent pohonu min 15 minut PN lo Lol NTAN Nespr vn zach zen p i p eprav a mont i Nebezpe zran n Pou vejte vhodn mont n a dopravn za zen Pou vejte vhodn n ad a osobn ochrann vybaveni AUPOZORNENI Nespravn zach zen s bateriemi Nebezpe zran n Nepokou ejte se znovu aktivovat nebo dob jet pr zdn baterie nebezpe v buchu a polept n Nerozeb rejte ani nepo kozujte baterie Neh zejte baterie do ohn DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG SD slovensko Ne
131. e accionamiento con el conductor protector firmemente instalado Desconecte la alimentaci n el ctrica antes de manipular los componentes de accionamiento Tenga en cuenta los tiempos de descarga de los condensadores A ADVERTENCIA iMovimientos peligrosos iPeligro de muerte No permanezca en la zona de movimiento de las maquinas ni de Sus piezas Impida el acceso accidental de personas Antes de acceder o introducir las manos en la zona de peligro los accionamientos se tienen gue haber parado con seguridad DOK RCONO4 VF C x610 ITO1 EN P DLG KE Perigo de vida em caso de inobservancia das seguintes instruc es de seguranca Utilize apenas os produtos depois de ter lido compreendido etomado em considera o a documenta o e as instru es de seguran a fornecidas juntamente com o produto Se n o tiver dispon vel a documenta o na sua l ngua dirija se ao seu parceiro de venda respons vel da Rexroth Apenas pessoal qualificado pode trabalhar nos componentes de acionamento Explica es mais detalhadas relativamente s instru es de seguran a constam no cap tulo 1 desta documenta o PAAZ Alta tens o el trica Perigo de vida devido a choque el trico Opere componentes de acionamento apenas com condutores de prote o instalados Desligue a alimenta o de tens o antes de aceder aos componentes de acionamento Respeite os per odos de descarga dos condensadores
132. e effect of the mains filter is totally or partly neutral ized This will cause the noise level of the interference emission to be higher within the range of 150 kHz to 40 MHz and the limit values at the connection points of the machine or installation will thereby be exceeded DOK RCONO4 VF C x610 ITO1 EN P 51 259 Bosch Rexroth AG VFC x610 Series Electromagnetic Compatibility EMC Routing and Connecting a Neutral Conductor N If a neutral conductor is used together with a three phase connection it must not be installed unfiltered in areas B and C in order to keep interference off the mains Motor Blower at Mains Filter Single phase or three phase supply lines of motor blowers that are usually rout ed in parallel with motor power cables or Interference susceptible lines must be filtered e In frequency converter with only infeeding supply units via the available three phase filter of the frequency converter When switching power off make sure the blower is not switched off Loads at Mains Filter of frequency converter e Only operate allowed loads at the mains filter of the frequency converter Shielding Mains Supply Lines in Control Cabinet If there is a high degree of interference injection to the mains supply line within the control cabinet although you have observed the above instructions to be found out by EMC measurement according to standard proceed as follows e Only use shielded lines in area A e Connec
133. e koneiden tai koneenosien liikealueella Pid huolta siit ettei muita henkil it p se alueelle vahingossa Pys yt k ytt laitteet varmasti ennen vaara alueelle koskemista tai menemist DOK RCON04 VFC x610 IT01 EN P Det 7474515 Zagro enie zycia w razie nieprzestrzegania ponizszych wskazowek bezpieczenstwa Nie uruchamiac produkt w przed uprzednim przeczytaniem i pe nym zrozumieniem wszystkich dokument w dostarczonych wraz z produktem oraz wskaz wek bezpiecze stwa Nale y przestrzega wszystkich zawartych tam zalece W przypadku braku dokument w w Pa stwa j zyku prosimy o skontaktowanie sie z lokalnym partnerem handlowym Rexroth Przy zespo ach nap dowych mo e pracowa wy cznie wykwalifikowany personel Bli sze obja nienia wskaz wek bezpiecze stwa znajduj si w Rozdziale 1 niniejszej dokumentacji AOSTRZEZENIE Wysokie napiecie elektryczne Zagro enie ycia w wyniku pora enia pradem Zespo y nap du mog by eksploatowane wy cznie z zainstalowanym na sta e przewodem ochronnym Przed uzyskaniem dost pu do podzespo w nap du nale y od czy zasilanie elektryczne Zwraca uwag na czas roz adowania kondensatorow A OSTRZE ENIE Niebezpieczne ruchy Zagro enie ycia Nie wolno przebywa w obszarze pracy maszyny i jej element w Nie dopuszcza os b niepowo anych do obszaru pracy maszyny Przed dotkni ciem urz dzenia maszy
134. e next stage with the acceleration time of next stage e 8 Simple PLC cycle complete 130 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters ASL Ta V VE LA fout Output frequency t Time dour Digital out Fig 12 36 Simple PLC cycle complete When a cycle is complete a pulse signal is active for the duration of 0 5 s DOK RCONO04 VF C x610 ITO1 EN P 131 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 9 PID Control 12 9 1 Function Description PID control is used in process controls such as flow control pressure control temperature control and in control of other engineering values In PID control a negative feedback system is formed with proportional integral and derivative operations based on the differences between reference values and their feed back In this way the difference between the actual output and the reference is reduced The basic control principle is shown as the figure below E4 00 0 Regulation mode E4 31 E4 00 Integral Time Reference u 1 71 x T u e en de vm PID deadband Limitation I Setting frequency x O ref Feedback a O Proportional gain oy e I we wes sl Td xT Feedback High limit Low limit o e ang pu an 2 0 r oe ro _ Sampling period T E4 18 Posi Eug Fig 12 37 PID control principle 132 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Re
135. e of X1 X5 digital inputs see chapter Frequency setting source switching on page 85 e 1 First frequency setting Second frequency setting The actual setting frequency is the result of the addition operation of the first and second frequency setting sources e 2 First frequency setting Second frequency setting The actual setting frequency is the result of the subtraction operation of the first and second frequency setting sources 86 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters To use the frequency setting source combination function take the following steps Step 1 Be sure that E1 00 30 Second frequency setting source activation to deactivate the frequency setting source switching function Step 2 Set parameter E0 00 and E0 02 to select the first and second frequency setting sources Step 3 Set parameter EO 04 1 or 2 according to the actual application I gt The result of the combination is always limited within the range of 0 00 E0 09 Hz Adjust the setting frequency by panel potentiometer By default the first frequency setting source is from the potentiometer on the operating panel To adjust the output frequency follow the instructions below e Rotate the potentiometer counterclockwise leftwards The output frequency decreases and the motor decelerates e Rotate the potentiometer clockwise rightwards The output frequency increases and the
136. e of d5 100 mm see Division into Areas zones on page 0 or with a grounded separating sheet The optimum way Is to route them In separate cable ducts If possible lead signal lines into the control cabinet at one point only e If signal lines are crossing power cables route them in an angle of 90 in or der to avoid interference injection e Ground spare cables that are not used and have been connected at least at both ends so that they do not have any antenna effect e Avoid unnecessary line lengths e Run cables as close as possible to grounded metal surfaces reference poten tial The ideal solution are closed grounded cable ducts or metal pipes which however is only obligatory for high requirements Sensitive instrument leads e Avoid suspended lines or lines routed along synthetic carries because they are functioning like reception antennas noise immunity and like transmitting antennas emission of interference Exceptional cases are flexible cable tracks over short distances of a maximum of 5 m Shielding Connect the cable shield immediately at the devices in the shortest and most di rect possible way and over the largest possible surface area Connect the shield of analog signal lines at one end over a large surface area normally in the control cabinet at the analog device Make sure the connection to ground housing is short and over a large surface area Connect the shield of digital signal lines at bo
137. e password is 0000 In case of external computer reading The external computer can set modify or cancel user password the specif Ic Operation is same to the situation when Running command source is from the operating panel The access to control registers and state registers is not limited by user password DOK RCONO4 VF C x610 ITO1 EN P 197 259 Bosch Rexroth AG VFC x610 Series Communication 14 3 7 Communication Networking Networking The communication network is shown in figure below with a PC a PLC or an external computer as the master and all frequency converters as slaves which are connected by shielded twisted pair cables The slave at the end of the net work needs a termination resistor with recommended value of 120 0 0 25 W Shielded twisted pair wire Master Fig 14 1 Communication networking A WARNING Cables may only be connected when the frequency converters are switched off Recommendations on networking e Use shielded twisted pair cable to connect RS485 links e Modbus cable should be adequately away from power cables minimum 30 cm e Avoid crossing of Modbus cables and power cables and use orthogonal cross ing if crossing must be used e he shielding layer of cables should be connected to protected ground or to equipment ground if the equipment ground has already been connected to protected ground Do not directly ground any point of the RS485 network e In no circumstance sh
138. e reason Solution Long time overload Reduce overload time reduce load a LES A EN Adjust settings of V curve related parameters Motor power and freguency converter power do not match Motor power has to match with freguency converter power Reduce load at lower speed Overload happens at lower speed Reduce the carrier frequency C0 05 e Use a frequency converter with larger power Excessive load excessive short Acc Adjust load acceleration deceleration time or cycle Dec time or cycle e Use a frequency converter with larger power Low mains voltage Check input power supply Reduce torque compensation setting C2 22 till the cur Excessive tor mpensation cessive torque compensatio rent decreases 13 3 14 Error 21 OH Converter over Temperature Possible reason Solution e Reduce ambient temperature improve ventilation and Frequency converter heat sink tempera heat dissipation clear dust cotton wadding in air ducts ture is higher than max allowable temper check fan and its power supply connection if available ature 85 C Reduce load if necessary Reduce carrier frequency C0 05 Temperature detection circuit error Contact with service 13 3 15 Error 22 UH Converter under Temperature Possible reason Solution or Provide a reasonable ambient temperature that frequency Temperature sensor defect Contact with service 13 3 16 Error 23 FF Fan Failure Fan defect Contact with service 1
139. e response in same format Slave CRC16 0x10 1 word ofwords of bytes value value He mo Hille Tab 14 8 Function 16 Request from the master Slave 0x10 Address of 1 word Number of words CRC16 No I Tab 14 9 Function 16 Response from the slave SES Address of 1 Address of 1 No 0x17 word to be read words to be read word to be written aioe Lee Leer Oe to be written to be written to be written to be written Pwo TCT Sos e e Tab 14 10 Function 23 Request from the master 15 word Last word Slave Number of bytes x CRC16 No 0x17 value read value read No Address of Number Number 1stword a Last word ae ae o Tab 14 11 Function 23 Response from the slave 186 259 DOK RCON04 VFC x610 IT01 EN P VFC x610 Series Bosch Rexroth AG Communication Function example Function 0x03 Read N register words range 1 16 Example It is necessary to read 2 continuous words starting from communica tion register 3000H of the slave frequency converter addressed at O1H The frame structure is described in the tables below Message start Transmission time for 3 5 bytes Slave address Modbus function code oS 01H 03H Higher byte of start address 30H 00H Lower byte of start address OOH her yt of CRC higher byte OBH Messageend Transmission ine for 3 5 bytes Tab 14 12 Function 0x03 Request from RTU master CRC higher byte F6H sage and rs 5 bt Tab 14 13 Fun
140. e turvaline seiskamine Tnv aopaAr ak vnTorioinon TOV enne ohupiirkonda juurdep su voi OUOTNHATWV peTadoonc kivnone sisenemist Pries patekdami j pavojaus zona saugiai i junkite pavaras DOK RCON04 VFC x610 IT01 EN P XIII Bosch Rexroth AG VFC x610 Series A ISPEJIMAS Elektromagnetiniai magnetiniai laukai Pavojus asmeny su Sirdies stimuliatoriais metaliniais implantais arba klausos aparatais sveikatail Prieiga prie zony kuriose montuojami ir eksploatuojami pavaros komponentai auk iau nurodytiems asmenims yra draudziama arba leistina tik pasitarus su gydytoju IN da eS kar ti pavirsiai gt 60 C Nudegimo pavojus Venkite liesti metalinius pavir ius pvz radiatori ISlaikykite pavaros komponenty atvesimo trukme bent 15 minu i Id a AU Netinkamas darbas transportuojant ir montuojant Susizalojimo pavojus Naudokite tinkamus montavimo ir transportavimo jrenginius Naudokite tinkamus jrankius ir asmens Saugos priemones IN da ES Netinkamas darbas su baterijomis Susizalojimo pavojus Nebandykite tu iu baterijy reaktyvuoti arba jkrauti sprogimo ir isesdinimo pavojus Neardykite ir nepazeiskite baterijy Nemeskite baterij j ugnj XIV Elektromagnetilised magnetilised valjad Terviseohtlik s damestimulaatorite metallimplantaatide ja kuulmisseadmetega inimestele Sisenemine plirkondadesse kus toimub ajamikomponentide monteerimine ja kaitamine o
141. e type of machine installation if exist ing applies to the acceptance test of the machine or installation In the last years some new product standards were created at present These new product standards contain references to the product standard EN 61800 3 for drives or specify higher level requirements demanding increased filter and installation efforts When the machine manufacturer wants to put the machine installation into circulation the product standard relevant to his ma chine installation has to be complied with for his end product machine instal lation The authorities and test laboratories responsible for EMC normally refer to this product standard This documentation specifies the EMC properties which can be achieved in a machine or installation with a drive system consisting of the standard compo nents It also specifies the conditions under which the indicated EMC properties can be achieved 46 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility EMC 9 3 EMC Measures for Design and Installation 9 3 1 Rules for Design of Installations with Drive Controllers in Compli ance with EMC The following rules are the basics for designing and installing drives in compli ance with EMC Mains Filter Correctly use a mains filter recommended by Rexroth for radio interference sup pression in the mains supply of the drive system Control Cabinet Grounding Conn
142. ect all metal parts of the cabinet with one another over the largest possi ble surface area to establish a good electric connection This too applies to the mounting of the external mains filter If required use serrated washers which cut through the paint surface Connect the cabinet door to the control cabinet using the shortest possible grounding straps Line Routing Avoid coupling routes between lines with high potential of noise and noise free lines therefore signal mains and motor lines and power cables have to be rout ed separately from another Minimum distance 10 cm Provide separating sheets between power and signal lines Ground separating sheets several times The lines with high potential of noise include e Lines at the mains connection incl synchronization connection e Lines at the motor connection e Lines at the DC bus connection Generally interference injections are reduced by routing cables close to groun ded sheet steel plates For this reason cables and wires should not be routed freely in the cabinet but close to the cabinet housing or mounting panels Sepa rate the incoming and outgoing cables of the radio interference suppression fil ter Interference Suppression Elements Provide the following components in the control cabinet with interference sup pression combinations e Contactors e Relays e Solenoid valves e Electromechanical operating hours counters Connect these combinations directly a
143. ection of the torque reference is set by the selected run command source To use the torque control mode take the following steps Step 1 Set the activation mode of torque control Code Weme O Mn A 0 Activated by X1 X5 C3 40 Torque control mode Stop 1 Always active IL Stop 011 J Stop 011 J Stop 0171 Stop e C3 40 0 Activate torque control by X1 X5 In this mode the corresponding parameter E1 00 E1 04 of the selected X1 X5 Input needs to be set as 23 Torque speed control switch e C3 40 1 Always active Step 2 Set the torgue reference code e eg bee M TAT C3 41 Torque control reference Stop 2 Panel potentiometer C3 42 Torque reference minimum value 10 0 C3 43 2000 SEIL C3 43 Torque reference maximum value C3 42 200 0 150 0 Define the voltage current mode for All and Al2 analog inputs before setting the torque reference e Parameter C3 41 Torgue control reference is used to set torque reference channel e Parameters C3 42 Torgue reference minimum value and C3 43 Torque refer ence maximum value are used to define the curve characteristic for the tor que reference DOK RCONO4 VF C x610 ITO1 EN P 165 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Tout 200 x Tfated 10 AI1 AI2 V 20 Al1 AI2 mA Fig 12 59 Torgue reference characteristic curve Step 3 Set the direction of torgue reference code Name O Le
144. ed with for VFC x610 with an external EMC filter Applicability for End Product Measurements of the drive system with an arrangement typical for the system are not In all cases applicable to the status in a machine or installation Noise immunity and noise emission strongly depend on e configuration of the connected drives e number of the connected drives e conditions of mounting e site of installation e radiation conditions e wiring and installation In addition the required measures depend on the requirements of electric safe ty technology and economic efficiency in the application In order to prevent interference as far as possible please read through and fol low the detailed descriptions regarding on mounting and installation in this doc umentation Cases to Distinguish for Declaration of EMC Conformity For validity of the harmonized standards we distinguish the following cases e Case 1 Delivery of the drive system According to the regulations VFC x610 drive system is complied with product standard EN 61800 3 C3 with external EMC filters The drive system is lis DOK RCONO4 VF C x610 ITO1 EN P 45 259 Bosch Rexroth AG VFC x610 Series Electromagnetic Compatibility EMC ted in the declaration of EMC conformity This fulfills the legal requirements according to EMC directive e Case 2 Acceptance test of a machine or installation with the installed drive systems The product standard for the respectiv
145. ele sus numite respectiv este permis numai cu acordul medicului Suprafete fierbin i gt 60 C Pericol de arsuri Nu atingeti suprafe ele metalice de ex radiatoare de r cire Respectati timpii de r cire ai componentelor de actionare min 15 minute ONS IS Manipulare necorespunzatoare la transport si montaj Pericol de vatamare Utilizati dispozitive adecvate de montaj si transport Folositi instrumente corespunzatoare si echipament personal de protectie ONS US Manipulare necorespunzatoare a bateriilor Pericol de vatamare Nu incercati s reactivati sau sa inc rcati bateriile goale pericol de explozie si pericol de arsuri Nu dezasamblati si nu deteriorati bateriile Nu aruncati bateriile in foc DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG A FIGYELMEZTET S J A NPEQYNPEKOEHVE A BR DIN JUMS Turpin jum al bbi biztons gi tmutat sok OnacHocT 3a KUBOTA Np doto dro bas nor d jumu figyelmen k v l hagy sa HECIIAZBAHE HA MOCOUEHHTE ad neiev ro ana var apdraud t dz v bu letvesz lyes helyzethez vezethet nHcTpyk nn 3a besonachocr S ciet lietot izstr d jumu tikai p c Uzembe helyez s el tt olvassa el M3nonsBga te nponyKTuTe cnen Kato tam kad esat piln b izlas ju i rtelmezze s vegye figyelembea cTe ce 3ano3Hann nogpo Ho c sapratu i un mu i v r kop ar csomagban tal lhat NPANOXKEHATA KbM MPOLLYKTA izstradajumu piegada
146. ent QP I lt 100 A class even if source of interference in 2 A group 2 I lt 100 A environment class B group 1 2 2 C3 2nd environment AV I lt 100 A class 4 2 C1 1 environment AV 1 environment A group 2 I lt 100 A even if source of interference in 2 3 1 C2 1 environment QP 1 environment environment class B group 1 even if source of interference in 2 environment class A group 1 Fig 9 2 Limit values for line based disturbances IEC 61800 3 limit characteristic through frequency range 27 e Limit value for 1 environment is also relevant if source of interference of 2 4 environment affects 1 environment e Designations class and group according to CISPR 11 e QP measuring method quasi peak measurement e AV measuring method arithmetic averaging DOK RCONO04 VF C x610 ITO1 EN P 43 259 Bosch Rexroth AG VFC x610 Series Electromagnetic Compatibility EMC Second Environment Industrial Area Facilities not directly connected to a low voltage mains to supply buildings in residential areas If the limit values in an industrial area separated from public supply by a transformer station only have to be complied with at the property boundary or in the neighboring low voltage mains the filter might not be necessary In the vicinity such aS measuring sensors measuring lines or measuring devices it is normally required to use the interference suppression filter Increasing
147. equency low limit Direction control Acceleration deceleration curve mode Acceleration time Deceleration time Start mode Stop mode DOK RCON04 VFC x610 IT01 EN P Setting range 1 15 kHz 0 1 1 000 0 kW 0 480 V 0 01 655 00 A 5 00 400 00 Hz 1 30 000 rom 0 Linear mode 1 Square curve 2 User defined curve 0 21 0 2 0 00 E0 09 Hz 50 00 400 00 Hz E0 10 E0 08 Hz 0 00 E0 09 Hz 0 Forward Reverse Forward only Reverse only Swap default direction Linear mode 1 S curve 0 1 6 000 0 s 0 1 6 000 0 s 0 Start directly DC braking before start Start with speed capture Decelerating stop Freewheeling stop 2 Freewheeling with stop command decelerating with direction change O Ww N F GA ON H Default 4 DOM DOM DOM 50 00 DOM 50 00 50 00 50 00 0 00 5 0 50 0 Mi 1 0 1 1 0 01 0 01 N 0 01 0 01 0 01 0 01 Bosch Rexroth AG Ouick Start Attri Run Stop Stop Stop Stop Stop Stop Stop Stop Run Stop Run Run Stop Stop Run Run Stop Stop 63 259 Bosch Rexroth AG VFC x610 Series Quick Start 11 3 Control the Motor A WARNING WARNING Ensure the enclosure is In place before the device is powered on Wait for at least 5 minutes after powering off to allow the DC capacitor being discharged and do not remove the cover during this period Step Operation Description Rotate the potentiom
148. equency points are defined by parameters EO 70 E0 72 Skip frequency range or boundaries are defined by parameter EO 73 as listed below e Upper boundary frequency Skip frequency EO 73 2 e Lower boundary frequency Skip frequency EO 73 2 If the current Output frequency is higher than the Upper boundary frequency and the target Setting frequency is within the Skip frequency range the actual output frequency will be limit to Lower boundary frequency If the current Output frequency is lower than the Lower boundary frequency and the target Setting frequency is within the Skip frequency range the actual output frequency will be limit to Upper boundary frequency I gt e If EO 73 0 00 Skip frequency function is inactive e Do NOT set EO 70 EO 71 and EO 72 overlapping or nesting In each other DOK RCONO04 VF C x610 ITO1 EN P 113 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Parameter EO 74 is used to control the acceleration deceleration speed inside the skip window the range for this factor is 1 normal speed to 100 100 times speed of the normal speed 27 The actual acceleration deceleration time for skip frequency is Shorter than the setting value when the factor is higher than 1 114 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 6 2 J og Function The Jog command has a highe
149. er 8 2 1 Power Cables Excessively frequent starting and stopping will shorten the life time of relay contacts and DC bus capacitors and may destroy the resistor for capacitor charging and current limitation Whether using an AC output choke or not depends on the factors of the length shielding and distribution capacitance of the motor cables as well as the insulation of the motor DOK RCONO04 VF C x610 ITO1 EN P 17 259 Bosch Rexroth AG VFC x610 Series Frequency Converter Overview 6 Frequency Converter Overview 6 1 Product Features 6 1 1 Input 1P 200 240 VAC 10 10 IT Net TN Net 3P 380 480 VAC 15 10 IT Net TN Net Power supply frequency 50 60 Hz 5 Power supply voltage 6 1 2 Output Rated voltage Corresponding to input voltage 0 4 2 2 kW 1P 200 VAC Rated power 0 4 18 5 kW 3P 400 VAC Rated frequency 0 00 400 00 Hz Default carrier frequency 4 kHz Carrier frequency range 1 15 kHz Efficiency gt 95 een HD 150 of rated current for 60 s i ND 120 of rated current for 60 s 6 1 3 Vf Control Performance V f curve Linear mode square curve mode user defined multi point curve mode Speed regulation range 1 50 150 of rated torque at 3 00 Hz Start up torque 100 of rated torque at 1 50 Hz 6 1 4 SVC Control Performance Speed regulation range 1 200 Start up torque 200 of rated torque at 0 50 Hz 18 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Seri
150. er loss restart 2 wire 3 wire control quick start pa rameters parameter replication output current limitation etc Other functions 6 1 6 Communication Communication protocol Modbus Communication interface RS485 DOK RCONO4 VF C x610 ITO1 EN P 19 259 Bosch Rexroth AG VFC x610 Series Frequency Converter Overview 6 1 7 Operating Panel Display Display parameters settings status codes warning codes and error codes Buttons Set parameters switch display reset warnings execute run and stop com LED panel mand increase or decrease parameter group code value Potentiometer Set frequency Indicator Run FWD REV Dustcover Indicating Run FWD REV and Power 6 1 8 Protection Over current protection over under voltage protection current surge short circuit protection in put output phase loss protection converter over under temperature protection motor overload protection motor over temperature protection direction lock protection etc 6 1 9 Conditions Rated operating temperature 10 40 C Derating operating temperature 1 5 1 C 40 50 C Rated storage temperature 20 60 C Rated mounting height lt 1000m Derating mounting height 1 100 m 1000 4000 m Relative humidity lt 90 RH No condensation Degrees of protection IP 20 Open type Degrees of pollution 2 EN 50178 Shocking lt 5 9 m s 0 6 G Mounting mode Wall mounting DIN rail mounting Natural cool
151. erminal Tab 8 3 1P 200 VAC power terminals description Terminal Description 1 L2 3 Mains supply input terminals U V W Converter output terminals B External brake resistor terminal DK DC negative bus terminal only available with 5K50 18K5 models Tab 8 4 3P 400 VAC power terminals description S o o eB 1l 1 2 3 4 DC positive bus terminal Fig 8 6 Grounding and PE terminals 1 Grounding terminal for mains cables 2 Reserved for PE shielding adapter Order additionally 3 Reserved for PE shielding adapter Order additionally 4 Grounding terminal for motor cables Fig 8 7 Connection screw for internal EMC filter Internal EMC filter must be disconnected in IT Net power Otherwise the sys tem will be grounded via the capacitor of the EMC filter which may lead to dan ger or damage to the frequency converter The connection screw for the internal EMC filter as shown in the figure above Is located at the side of the frequency converter 7 With the Internal EMC filter disconnected the specified EMC per formance of the frequency converter cannot be reached DOK RCONO04 VFC x610 ITO1 EN P 33 259 Bosch Rexroth AG VFC x610 Series Frequency Converter Wiring 8 3 2 Control Terminals Control terminals figure fa A amp A WARMING ener vray E ru acura enemy o v a EZA era ma T Fig 8 8 Control circuit terminals 34 259 DOK RCONO4 VFC x610
152. ers 240 Installation Conditions 25 Installation of Motor Power Cable 48 Installing Signal Lines and Sig WEI EE 56 Interference Suppression Ele MENES a ee 47 J OJ F UCHO 115 L Beie E za 58 LED Indllaten anan ea 60 LED Panel aussen 58 Light load oscillation damping 162 Limit Values for Line based Disturbances NNN 41 Eine ROUTING DEEN 47 Lines of Measuring Systems 48 Load Pull up Pull down Wiring 38 Loads at Mains Filter of fre QUENCY COTIVerter ak 52 Local Address au 182 M Main Circuit Cables 31 Main Circuit Terminals 32 Main Circuit Terminals De EELER nee rents 33 Main Funchons 19 Mains Filter for Radio Interfer ENCE GupDDresslon 47 Mains Filters for AC Drives 52 Mains JEE aussen 18 Maintenance 217 Menu CVE se so a 61 Minimum Immunity Require ments for PDSs Intended for Use in the Second Environment 40 255 259 Bosch Rexroth AG Index Modbus Communication Modbus Communication Ex Modbus Function and Mes sage Format uk Modbus Function Example Modbus Interface Modbus Protocol Monitoring Parameters Motor Blower at Mains Filter Motor mei ui gg e EES Motor Derating Frequency at LOW Speed Motor overload pre warning Motor parameter auto tuning Motor Parameterization Motor Parameters Auto
153. es rN AN Bey Manipulation incorrecte lors du transport et du montage Risque de blessure Utilisez des dispositifs de montage et de transport ad guats Utilisez des outils appropri s et votre guipement de protection personnel rN Bee Manipulation incorrecte de piles Risque de blessure N essayez pas de r activer des piles vides ou de les charger risque d explosion et de br lure par acide Zerlegen oder besch digen Sie keine batteries Do not throw batteries into Ne d sassemblez et nendommagez Batterien Werfen Sie Batterien nicht open flames ins Feuer pas les piles Ne jetez pas des piles dans le feu DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG A ADVERTENCIA iPeligro de muerte en caso de no observar las Siguientes indicaciones de seguridad Los productos no se pueden poner en servicio hasta despu s de haber leido por completo comprendido y tenido en cuenta la documentaci n y las advertencias de seguridad que se incluyen en la entrega Sino dispusiera de documentaci n en el idioma de su pais dir jase a su distribuidor competente de Rexroth Solo el personal debidamente cualificado puede trabajar en componentes de accionamiento Encontrara mas detalles sobre las indicaciones de seguridad en el capitulo 1 de esta documentacion A ADVERTENCIA Alta tension el ctrica Peligro de muerte por descarga electrica Active s lo los componentes d
154. es 19 3 2 Group b System Parameters bO Basic system parameters Code neme TSehtmgrange Ou Min Tat Basic parameters Standard parameters Advanced parameters Start up parameters b0 00 Access authority setting Inactive Parameter initialization Restore to default settings Clear error record Inactive Parameter replication Backup parameters to panel Restore parameters from panel User password Manufacturer password DOK RCONO4 VF C x610 ITO1 EN P 231 259 Bosch Rexroth AG VFC x610 Series Appendix 19 3 3 Group C Power Parameters CO Power control parameters Code Ne Setingrange Defaut Min T Att Control mode 0 V f control LU OU Stop einem __ traten 117 VFC 3610 only 1 HD ieee Carrier frequency 1 15kHZ 4 1 RU ea gt e automatic adjustment 1 Active DOO E BR 600 785 V en C0 16 Braking duty cycle 1 100 100 1 Stop 0 Inactive C0 17 Braking testing Be Stop C0 25 Overvoltage prevention mode n e pa overvoltage 7 Binenn VAC 300 390 V Sii Sil eventon level 3P 400 VAC 600 785 V wem m P e GR overcurrent 20 0 C2 42 200 0 Stop tegen level C0 28 Phase loss protection mode Ver u Converter overload C0 29 20 0 200 0 110 0 0 1 Stop pre warning level Converter overload C0 30 0 0 20 0 s 2 0 0 1 Stop pre warning delay C0 51 Fan total running time 0 65 535h ee 0 65 535 h C0 52 Fan maintenance time Stop 0 Inact
155. es Bosch Rexroth AG Frequency Converter Overview 6 1 5 Main Functions Analog setting 1 1000 of maximum frequency Digital setting 0 01 Hz Analog setting 0 1 of maximum frequency 25 C 10 C Digital setting 0 01 of maximum frequency 10 50 C Acceleration deceleration Linear S curve Frequency setting resolution Frequency setting accuracy curve mode 4 sets of acceleration deceleration time 0 1 6000 0 s DC braking initial frequency 0 00 50 00 Hz Stop DC braking DC braking time 0 0 20 0 s Stop DC braking current 0 0 150 0 og frequency range 0 00 Hz maximum output frequency og function de J og acceleration deceleration time 0 1 6000 0 s Multi speed control 8 stages by digital Input control Simple PLC control 8 stages with pause stop control PID control PID control with sleep wake function Digital input Hea Support PNP and NPN wiring X5 supports 50 0 kHz Analog input 2 Analog inputs 0 2 10 Vor0 4 20 mA 1 Open collector output supports 32 0 kHz pulse output and pull up Digital output and pull down wiring 1 Relay output Analog output 0 2 10 Vor 0 4 20 mA to output setting frequen Analog output cy output frequency output current output power output voltage an alog input voltage and analog input current Carrier frequency automatic adjustment first and second frequency setting source slip compensation torque boost automatic voltage sta bilization pow
156. essories Tab DIN 46244 A6 3 0 8 Fig 15 2 E0010 A 240 202 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Accessories PE M520 i Fig 15 3 E0020 A 240_E0025 A 240 DOK RCON04 VFC x610 IT01 EN P 203 259 Bosch Rexroth AG VFC x610 Series Accessories PE M4 x 11 2 0 5 0 6 Nm 1430 3 2 0 1Nm Fig 15 5 E0020 A 480 204 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Accessories PE M6 x 24 Fig 15 6 E0036 A 480 E0050 A 480 PE M6 x 24 Fig 15 7 E0066 A 480 DOK RCONO4 VF C x610 ITO1 EN P 205 259 Bosch Rexroth AG VFC x610 Series Accessories Electric data Electric data of EMC filter for 1P 200 VAC models I gt When using EMC filters in mains grounded via outer conductor use an isolating transformer between mains and EMC filter E E0006 E0010 E0020 E0025 Degree of protection according IP 20 to IEC 60529 Listing according to UL stand m um Listing according to CSA stand ard UL C22 2 No 8 Mostnej m o 026 0m 086 oa e E at TN S TN C TT gt sc KOI 200 240 Mains voltage at Corner groun ded Delta mains UAH NOSA Na Nominalcure hem A 6 10 20 25 ete eee Required wire size according JEN Required wire size according deit UL 508 A internal wiring at IL cont UL Tab 15 3 1P 200 VAC electric data 206 259 DOK RCONO4 VFC x610
157. eter counterclockwise leftwards to the greatest extent 2 Press lt Run gt button Control command active 0 00 is displaved Rotate the potentiometer clockwise right wards slowly till 5 00 is displayed Observe the running status Recommended operation 3 If the motor runs In the correct direction Stop the motor immediately by switching off If the motor runs steadily the power if any abnormality occurs If there is any abnormal noise or problem Restart commissioning only after error cau ses have been removed 1 Output frequency setting is 0 00 The motor starts to run 4 Rotate the potentiometer clockwise The motor accelerates 5 Rotate the potentiometer counterclockwise The motor decelerates 6 Press lt Stop gt button Stop command activated the motor stops 7 Check parameters without load Settings according to actual applications 8 Check parameters with load Settings according to actual applications Tab 11 5 Motor controlling procedure e After powered on VFC x610 will generate output if pressing down the lt Run gt button or Control by terminals is activated e By default VFC x610 is set as The frequency converter is started or stopped by the operating panel The output frequency is set by the potentiometer on the operating panel e After powering on please confirm The setting frequency is displayed no error display The monitoring parameter is consistent with the actual situations e By default O
158. everse Reverse Reverse 1 Bora Forward Forward y Reverse Converter stop and show error code dir1 Forward Converter stop and show error code dir2 2 Reverse only Reverse Reverse a Forward Reverse 3 Swap default direction Reverse Forward Tab 12 7 Direction configuration I gt For error codes dr dir2 concerning direction control see chap ter 13 3 Error Code on page 170 DOK RCONO4 VFC x610 ITOL EN P 103 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Direction change dead time A dead time exists if the direction is changed from forward reverse to reverse forward which can be defined according to actual application Setingrange Det Win A E0 18 Direction change dead time 0 0 60 0 s Output freguency Setting freguency lt gt 0 18 Setting frequency Reverse Fig 12 18 Direction change dead time 104 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 5 4 Start Behavior Setting Start mode selection Coe home BE Mm Tai 0 Start directly E0 35 Start mode 1 DC braking before start Stop 2 Start with speed capture Start directly This mode is used in applications with high static friction torque and low load Inertia The frequency converter runs at E0 36 Start frequency for E0 37 Start frequency holding time and then accelerates to setting frequency with defined acceleration time Code Name f
159. fety and reliabili ty The products can only be used in the appropriate way Otherwise situations re sulting in property damage and personal injury may occur 7 Bosch Rexroth as manufacturer is not liable for any damages result ing from inappropriate use In such cases the guarantee and the right to payment of damages resulting from inappropriate use are forfeited The user alone carries all responsibility of the risks Before using Bosch Rexroth products make sure that all the pre requisites for appropriate use of the products are satisfied e Personnel that In any way or form use our products must first read and un derstand the relevant safety instructions and be familiar with appropriate use e If the products take the form of hardware they must remain in their original State in other words no structural changes are permitted e It is not permitted to decompile software products or alter source codes e Do not mount damaged or faulty products or use them in operation e Make sure that the products have been installed in the manner described in the relevant documentation 2 2 Inappropriate Use Using the frequency converters outside of the operating conditions described in this manual and outside of the indicated technical data and specifications Is de fined as inappropriate use Frequency converters shall not be used under following conditions e They are subject to operating conditions that do not meet the specifie
160. following areas Areas in which components of the electric drive and control systems are mounted commissioned and operated Areas in which parts of motors with permanent magnets are stored re paired or mounted e If it is necessary for somebody with a heart pacemaker to enter such an area a doctor must be consulted prior to doing so The noise immunity of Implan ted heart pacemakers differs so greatly that no general rules can be given e Those with metal implants or metal pieces as well as with hearing aids must consult a doctor before they enter the areas described above 10 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Safety Instructions for Electric Drives and Controls 1 4 5 Protection Against Contact with Hot Parts Hot surfaces of components of the electric drive and control system Risk of burns Do not touch hot surfaces of for example braking resistors heat sinks sup ply units and drive controllers motors windings and laminated cores According to the operating conditions temperatures of the surfaces can be higher than 60 C 140 F during or after operation Before touching motors after having switched them off let them cool down for a sufficient period of time Cooling down can require up to 140 minutes The time required for cooling down is approximately five times the thermal time constant specified in the technical data After switching chokes supply units and drive
161. g 8 1 Wiring diagram 7 e For cable size fuse screw torgue see chapter 8 2 Cable Speci ficatlons on page 31 e For terminals see chapter 8 3 Terminals on page 32 e NPN modes see fig 8 9 Digital input X1 X5 NPN PNP wir ing on page 37 e Pulse input can ONLY be set via Multi function digital input X5 30 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series 8 2 Cable Specifications Bosch Rexroth AG Frequency Converter Wiring 8 2 1 Power Cables Z e ONLY USE copper wires of 75 C and above e It is recommended to use shielded cables to connect the motor Mains Mains Motor PE cable size Terminal torque Model fuse rated cable size cable size Nm lb in current A mm2 AWG mm2 AWG LANG screw size 0K40 10 2 0 14 2 0 14 Scovel 0 8 7 M3 0K75 16 2 0 14 2 0 14 3 5 12 0 8 7 M3 1K50 25 35 1 EE 35 0 8 7 M3 2K20 30 5 5 10 5 5 10 5 5 10 0 8 7 M3 Tab 8 1 1P 200 VAC fuse and cable dimensions Mains Mains Motor PE cable size Terminal torque Model fuse rated cable size cable size Nm lb in current A mm AWG mm AWG E screw size 0K40 6 2 0 14 2 0 14 SC SE 0 8 7 M3 0K75 10 2 0 14 2 0 14 3 5 12 0 8 7 M3 1K50 10 2 0 14 2 0 14 Spo 2 0 8 7 M3 2K20 16 2 0 14 2 0 14 3 5 12 0 8 7 M3 3K00 20 2 0 14 2 0 14 519112 0 8 7 M3 4K00 20 2 0114 2 0114 3 312 0 8 7 M3 5K50 30 5 5 10 SEET 5 5 10 1 2 10 M4 7K50 35 8 8 8 8 8 8 1 2 10 M4 11K0 50 10 8 10 8 10 8 1 8 13 M4 15K0 80
162. he stage definition see chapter Adjust the setting frequency by multi Speed function on page 91 128 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters I gt e If a stage running time is set to 0 simple PLC skips that stage e PID control has a higher priority than Simple PLC control To use Simple PLC control deactivate PID control first 12 8 4 Stop and Pause Simple PLC Control Active Simple PLC control can be stopped or paused by configuration of X1 X5 Input with functions of Simple PLC stop or Simple PLC pause Code Mans Setingan Bea win A o 1 _ stop E1 01 X2input Je gimptepLcsto NE Stop GE ren o RSR III 5e 011 75e 26 ae PLC stop The frequency converter stops output till next Run command is active and the motor freewheels to stop e 27 Simple PLC pause PLC control is paused and the frequency converter decelerates to run at 0 00 Hz till the pause signal is inactive A typical simple PLC pause process Is as listed in the table below Simple PLC SR Step Run command Converter status Description pause Simple PLC cycles with 1 Inactive Active Run each stage Dec time is according Decelerating to 0 Hz 2 Active Active to current simple PLC No stop DC braking stage setting Acc Time is according to Accelerate to 3 Inactive Active previous simple PLC stage previous stage setting before pause 4 lnactive Ina
163. hown as below Voltage boost V3 x 0 5 xl XR x C2 22 R stator resistance l stator current Thus R should be preset or calculated or tuned and then input to C1 21 DOK RCONO04 VF C x610 ITO1 EN P 161 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Optimization functions for V f control Heavy load voltage stabilization This function is used to suppress the output voltage and current oscillation caused by large impact to DC bus voltage in case of heavy load Code Name ene Be in A O 0 Inactive C2 23 Heavy load stabilization 1 Run 1 Active Light load oscillation damping This function is used to suppress the motor oscillation in the case of light load or no load code Name I Se Deus Win A C2 24 Light load oscillation damping factor 0 5 000 D f 1 Run C2 25 Light load oscillation damping filter factor 10 2 000 e C2 24 D Oscillation Suppression Is inactive e Increasing C2 24 brings a better effect of oscillation suppression but exces sive increase leads to unstable running of the motor e C2 25 100 This setting can suppress oscillation in most situations e Adjustment of C2 25 is helpful in the following conditions Increase C2 25 if the oscillation damping performance is not obvious but excessive increase leads to slow suppression Decrease C2 25 if the oscillation occurs at low speed 162 259 DOK RCONO4 VFC x610 ITO1 EN P
164. hten two screws of the accessories component Dimensions and connection figure Fig 15 9 Shielded cable connection with accessories for OK40 4K00 DOK RCONO04 VF C x610 ITO1 EN P 211 259 Bosch Rexroth AG VFC x610 Series Accessories ne ball Les Fig 15 10 Shielded cable connection with accessories for 5K50 18K5 212 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Accessories 15 5 Panel Mounting Plate 15 5 1 Function Description With the operating panel mounted at the control cabinet the user can operate and control the frequency converter from the outside of the control cabinet con veniently To realize this function the user needs order the panel mounting plate and its accessories additionally 15 5 2 Recommended Opening Dimensions at Control Cabinet 85 mm 75 mm y Fig 15 11 Recommended opening dimensions at control cabinet DOK RCONO04 VF C x610 ITO1 EN P 213 259 Bosch Rexroth AG VFC x610 Series Accessories 15 5 3 Mounting the Plate and the Operating Panel Step 1 Push the mounting plate into the opening at the control cabinet Fig 15 12 Push the mounting plate into the opening back view Step 2 Fix the mounting plate with a metal bar and 2 M4x8 screws Fig 15 13 Fix the mounting plate back view 214 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Accessories Step 3 Push the operating p
165. i resoiution outpace PO Tor Rea High resolution output current E5 01 Hee eos 5 900 ms 40 1 Run filter time E5 02 User defined speed scaling factor 0 01 100 00 E515 sieni ite 0 00 0 01 Run 155 16 Sleepdely 00 300005 600 0 1 Run 65 17 Sleepboosttime 00 300006 0 0 01 Aun 15 18 Sleepboostampitude 00 10004 00 01 Run E519 Wake uplna 19 01 Rin E8 Standard communication parameters code Name ee Lat Min A 168 00 Communication protocol mods o 5 Communication error E8 01 ie 0 0 60 0 s 0 0 Inactive 0 1 Stop detection time Communication error 0 Freewheeling stop E8 02 1 Stop protection mode 1 Keep running 0 1 200 bps 1 2 400 bps E8 10 Modbus baud rate U 3 Stop 3 9 600 bps 4 19 200 bps 5 38 400 bps E811 oc ta oma K Setting range of E8 11 0 N 8 1 1 start bit 8 data bits 1 stop bit no parity 1 E 8 1 1 start bit 8 data bits 1 stop bit even parity 2 0 8 1 1 start bit 8 data bits 1 stop bit odd parity 3 N 8 2 1 start bit 8 data bits 2 stop bits no parity 246 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Appendix E9 Protection and error parameters Code ne Se eau win A 89 00 Automatic emorresetattempts 0 3 Q Inactve 0 Stop 9 05 sterre o Re 65 06 Secondlesterorype ll Leg 9 07 fThirdlesterortype ll Lei 59 10 Outputirequencyatesteror JL oi Red Pi settingrequencyatlas
166. ication Cable for Control Cabinet Type Codino 229 Engineering Software Type Codimg 230 Appendix Ill Parameter List essen eels 231 Terminology and Abbreviation in Parameter List 231 Group b System Parametere 231 DO Basic system parameters oooosvcnvcnvvnvov eee esseeseeseeseesaeenes 231 Group Power Parameter Sapena a 232 CO Power control parameters u22s02s02000nnnnn nenn nun ann nnn veno 232 C1 Motor and system Dararmmeters nennen 234 G2 V T Control EE EIERE ee AE See Ee EE 235 C3 Vector control pararmmetere ak 236 Group E Function Control Rarametere 237 EO Set point and control Dararmmetere 237 El Input terminal parameters 222422022020n 000 nn nen n nn vone 240 E2 Output terminal Parameters isi nein 242 E3 Multi speed and simple PLC poarametere 244 E4 PIB contr l parameters ana ne land hill 245 E5 Extended function parameters ooorovovvvnvcnco nn nn anna nenn 246 E8 Standard communication Datrammeters 246 E9 Protection and error Datrammeters 247 Group U Panel Parameters isore tora tro a aaa 249 UO General panel pararmmeters ENEE 249 Ul Seven segment panel Darammetere 249 Group dO Monitoring Rarametere 250 ABBENABUIVEGEFEITIEAH e E 251 acacia corte aad arcs enclose tan ea momen oe cece ae 251 NA v no 253 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Safety Instructions for Electric Drives and Controls 1
167. ications Behavior at low speed running code Name ng est Win Ati 0 Running at 0 Hz EQ 15 Low speed running mode 1 Running at low limit fre 1 Stop quency E0 16 Low speed frequency hysteresis 0 00 E0 10 Hz 0 00 0 01 Stop By default the frequency converter runs at 0 00 Hz when the output frequency is lower than EO 10 Output frequency low limit e 0 15 0 Running at 0 00 Hz Output frequency Setting frequency Fig 12 15 Running at 0 00 Hz 98 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters For applications in which the running frequency cannot be too low define the low limit frequency running mode when the output frequency is lower than LEO 10 Output frequency low limit e 0 15 1 Running at low limit frequency Output frequency Setting frequency er E0 16 Fig 12 16 Run with low limit frequency A hysteresis band is set by E0 16 If actual setting frequency is higher than EO 10 EO 16 again the output frequency will accelerate from EO 10 to the setting frequency according to the actual acceleration time e When E0 10 gt 1 00 E0 16 will be set to 1 00 automatically e When E0 10 lt 1 00 E0 16 will be set to EO 10 automatically DOK RCONO04 VF C x610 ITO1 EN P 99 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 4 5 Frequency Setting Saving With the
168. ices containing voltages and circuits higher than 50 volts e g the mains connection are connected to Bosch Rexroth prod ucts the connected extra low voltage circuits must comply with the require ments for PELV Protective Extra Low Voltage 1 4 3 Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of connected motors Some common examples are e Improper or wrong wiring or cable connection e Operator errors e Wrong input of parameters before commissioning e Malfunction of sensors and encoders e Defective components e Software or firmware errors These errors can occur immediately after equipment is switched on or even af ter an unspecified time of trouble free operation The monitoring functions in the components of the electric drive and control system will normally be sufficient to avoid malfunction in the connected drives Regarding personal safety especially the danger of injury and or property dam age this alone cannot be relied upon to ensure complete safety Until the inte grated monitoring functions become effective it must be assumed in any case 8 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Safety Instructions for Electric Drives and Controls that faulty drive movements will occur The extent of faulty drive movements de pends upon the type of control and the state of operation Dangerous movements Danger to life risk of injury serious in
169. ies Bosch Rexroth AG Functions and Parameters 12 2 3 Analog Input Configuration Please read through the information on Wiring diagram and Terminals before configuration of Analog inputs All Al2 see chapter 8 Frequency Converter Wiring on page 30 and chapter Analog inputs on page 35 respectively To con figure these two inputs take the following steps Step 1 Select the input mode Code Name Semgrange st Mn A GEO T a 1 on E1 40 Al2 input mode Step 2 Set the channel gain and filter time Code nme J Satoe est Min At E1 43 AI2 gain 0 00 10 00 E1 69 Analogchannelfiltertime 0 000 2 000 s 0 100 0 001 When All or Al2 input is used as the reference frequency input channel see chapter Adjust the setting frequency by analog input Al1 Al2 on page 88 Step 3 Select input curve All and Al2 inputs can use both curve 1 and curve 2 see chapter 12 2 2 X5 Pulse Input Configuration on page 73 DOK RCONO04 VF C x610 ITO1 EN P 75 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 2 4 Digital Output Configuration Please read through the information on Wiring diagram and Terminals before configuration of Digital outpu see chapter 8 Freguency Converter Wiring on page 30 and chapter Digital outputs on page 36 respectively To configure this output DOJ take the following steps Step 1 Select the output signal Code Name etnon Lat Mn TA E201 poraup
170. ij transport en montage Letselgevaar Gebruik geschikte montage en transportinrichtingen Gebruik geschikt gereedschap en een persoonlijke veiligheidsuitrusting A VOORZICHTIG Onjuist gebruik van batterijen Letselgevaar Probeer nooit lege batterijen te reactiveren of op te laden explosiegevaar en gevaar voor beschadiging van weefsel door cauterisatie Batterijen niet demonteren of beschadigen Nooit batterijen in het vuur werpen DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG P AN ILE N iden turvaohjeiden noudattamatta j tt misest on seurauksena hengenvaara Ota tuote k ytt n vasta sen j lkeen kun olet lukenut l pi tuotteen mukana toimitetut asiakirjat ja turvallisuusohjeet ymm rt nyt ne ja ottanut ne huomioon J os asiakirjoja ei ole saatavana omalla idinkielell si ota yhteys asianomaiseen Rexrothin myyntiedustajaan K ytt laitteiden komponenttien parissa saa ty skennell ainoastaan valtuutettu henkil st Lis tietoa turvaohjeista loydat t m n dokumentaation luvusta 1 AVAROITUS Voimakas Sahkojannite Sahkoiskun aiheuttama hengenvaara Kayta kayttolaitteen komponentteja ainoastaan maadoitusjohtimen ollessa kiinteasti asennettuna Katkaise j nnitteensy tt ennen kayttolaitteen komponenteille suoritettavien toiden aloittamista Huomioi kondensaattoreiden purkausajat PAARILE Vaarallisia liikkeit Hengenvaara l oleskel
171. ilable is required in between 4 x M6 no loose screws Tab 11 2 Mounting conditions checklist See also in chapter 7 1 Installation Conditions on page 25 11 1 3 Step 3 Check the wiring Mains connection Motor connection Grounding Shielding Power cables Control terminals connection Control cables EMC Switches Load Tab 11 3 Wiring checklist 62 259 Connect L1 L2 L3 of converter to mains accordingly Connect U V W of converter to motor accordingly Must be securely connected Must be securely connected Must observe chapter 8 2 1 Power Cables on page 31 Must be securely connected Must observe chapter 8 2 2 Control Cables on page 32 Must observe chapter 9 Electromagnetic Compatibility EMC on page 39 Must be switched off Must be disconnected DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series 11 2 Quick Start Parameters For terminologies and abbreviations see chapter 19 3 Appendix Ill Parameter List on page 231 Code C0 05 C1 05 C1 06 C1 07 C1 08 C1 09 C2 00 E0 00 E0 01 E0 07 E0 08 E0 09 E0 10 E0 17 E0 25 E0 26 E0 27 E0 35 E0 50 Tab 11 4 Quick start parameters Name Carrier frequency Motor rated power Motor rated voltage Motor rated current Motor rated frequency Motor rated speed V f curve mode First frequency setting source First run command source Digital setting frequency Maximum output frequency Output frequency high limit Output fr
172. ill be displayed on the operating panel To deactivate the 3 wire function deactivate the control mode first and then deactivate the function assignment of 25 3 wire running control Otherwise warning code PrSE will be displayed e Set one X1 X5 input as 35 Forward running FWD e Set one X1 X5 input as 36 Reverse running REV e Set one X1 X5 Input as 25 3 wire running control Step 2 Activate 3 wire control Set E1 15 2 3 wire control Example Connected switch K1 to X1 and set E1 00 35 Forward running FWD edge sensitive Connected switch K2 to X2 and set E1 01 36 Reverse running REV level sensitive Connected switch K3 to X3 and set E1 02 25 3 wire running control level sensitive Fig 12 29 3 wire control The control logic is shown tn the table below K3 Kl K2 Running status Open Open Closed Open Closed Stop Open Open Closed Open Closed Stop Closed Edge Open Running forward Closed Open Closed Closed Runningreverse Tab 12 11 3 wire control configuration DOK RCONO4 VFC x610 ITOL EN P 119 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 27 In 2 wire 3 wire running control check and ensure that the direc tion setting meets the requirement in the actual application If the direction command is changed when the frequency converter is run ning EO 18 direction change dead time is active 120 259 DOK RCONO4 VFC x
173. in their energy even when the supply voltage has been cut off Frequency converters have been dimensioned in such a way that after the supply voltage was cut off the voltage value falls below 50 V within a discharging time of a maximum of 5 minutes 16 2 Daily Inspection Please conduct daily inspection as indicated in the table below in order to pro long the life cycle of frequency converters Inspection TA GR Inspection Inspection item Inspection criteria category result 10 50 C no frost or condensation Relative humidity lt 90 no condensation Dust water No heavy dust or sign of leakage Ambient and leakage visual inspection conditions Panel display Tab 16 1 Daily inspection list ps hostrangesmel 7 DOK RCONO04 VFC x610 ITO1 EN P 217 259 Bosch Rexroth AG VFC x610 Series Maintenance 16 3 Periodic Inspection In addition to daily inspection periodic inspection of frequency converters is al SO necessary The inspection cycle should be less than 6 months For operation details please see table below Inspection Ee EE Inspection item Inspection criteria Solution category 1P 200 240 VAC ae 10 10 Power supply Voltage Specified in nameplate 3P 380 480 VAC 15 10 Power cable Power cable Replace cable No color change or damage Signal line Signal line Replace signal line signal line Crimp terminal Terminal and cable line Tighten crimp No loose connection
174. inear mode E0 25 Stop curve mode 1 S curve E0 28 S curve starting phase factor 0 0 40 0 E0 29 S curve stopping phase factor 0 0 40 0 e EO 25 0 Linear mode Output frequency Setting frequency Actual acceleration time Actual deceleration time l Fig 12 13 Linear mode acceleration and deceleration 96 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters e EO 25 1 S curve Output frequency Setting frequency S gt Actual deceleration time a E0 28 Acceleration starting phase E0 28 Deceleration starting phase E0 29 Acceleration stopping phase E0 29 Deceleration stopping phase Fig 12 14 S curve acceleration and deceleration Ey e Stage are defined with a percentage of setting acceleration time e Stage are defined with a percentage of setting deceleration time DOK RCON04 VFC x610 IT01 EN P 97 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 4 4 Output Frequency Limitation Direct output frequency limitation al es ne est Min At EE EE Maximum output frequency The allowed maximum output frequency of the frequency converter e Output frequency high limit The allowed maximum output frequency according to the requirements in ac tual applications e Output frequency low limit The allowed minimum output frequency according to the requirements in ac tual appl
175. ing lt 0K75 Cooling type Enforced air cooling gt 1K50 CE Currently applicable to 3P 400 VAC 5K50 15K0 other Certification models are in process of certification 20 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Frequency Converter Overview 6 2 Technical Data 6 2 1 Electric Data Model Output power Input current Output current Output capacity kW A A kVA 0K40 0 4 6 2 2 4 0 8 0K75 0 75 10 1 4 1 1 4 1K50 1 5 16 2 13 2 5 2K20 2 2 22 3 10 1 3 5 Tab 6 1 1P 200 VAC 0K40 2K20 electric data Output power Input current Output current Output capacity Model kW A A kVA 0K40 0 4 1 5 1 3 0 9 0K75 0 75 2 6 2 3 1 5 1K50 1 5 4 8 4 0 2 2K20 2 2 6 8 5 6 3 7 3K00 3 0 9 1 7 4 4 9 4K00 4 0 11 9 9 7 6 4 Tab 6 2 3P 400 VAC OK40 4KO00 electric data 7 Model 3K00 ONLY available with VFC 3610 Output Input Output Output Model power current current capacity kW A A kVA HD ND HD ND HD ND HD ND 5K50 5S5 7 5 15 7 21 0 12 7 16 8 8 3 11 1 1K50 1 5 11 0 21 0 28 0 16 8 24 3 11 1 16 0 11K0 11 0 15 0 28 0 37 8 24 3 32 4 16 0 21 3 15K0 15 0 18 5 37 8 45 8 32 4 39 2 21 3 25 8 18K5 18 5 22 0 45 8 52 39 2 45 0 25 8 29 7 Tab 6 3 3P 400 VAC 5K50 18K5 electric data DOK RCON04 VFC x610 IT01 EN P 21 259 Bosch Rexroth AG VFC x610 Series Frequency Converter Overview 6 2 2 Derating of Electric Data Derating and ambient temperature The ambient temperature for Frequency
176. ing the danger zone e Disconnect electrical power to the components of the electric drive and con trol system using the master switch and secure them from reconnection lock out for Maintenance and repair work Cleaning of eguipment Long perlods of discontinued eguipment use e Prevent the operation of high frequency remote control and radio equipment near components of the electric drive and control system and their supply leads If the use of these devices cannot be avoided check the machine or in Stallation at initial commissioning of the electric drive and control system for possible malfunctions when operating such high frequency remote control DOK RCONO4 VF C x610 ITO1 EN P 9 259 Bosch Rexroth AG VFC x610 Series Safety Instructions for Electric Drives and Controls and radio equipment in its possible positions of normal use It might possibly be necessary to perform a special electromagnetic compatibility EMC test 1 4 4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting Magnetic and electromagnetic fields generated by current carrying conductors or permanent magnets of electric motors represent a serious danger to persons with heart pacemakers metal implants and hearing aids Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electric components e Persons with heart pacemakers and metal implants are not allowed to enter the
177. ion group number function code number parameter value Fig 10 1 LED panel 10 2 LED Display Fig 10 2 LED display 58 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Operating Panel and Dust Cover 10 3 Dust Cover Run FWD REV indicator OO Run FWD REV Power supply indicator Warning indicator Power Fig 10 3 Dust cover IEJ Frequency Converter VFC x610 are available with Dust Cover instead of LED Panel on demand To operate frequency converters with Dust Cover e Order an LED Panel additionally and then set the frequency con verter with chapter 12 1 3 Parameter Replication on page 69 DOK RCON04 VFC x610 IT01 EN P 59 259 Bosch Rexroth AG Operating Panel and Dust Cover 10 4 LED Indicator Mode Run FWD REV Power Power off Off Off Off Off Ready Off Green Off Off Green Red Run FWD Green Green Off Red Run REV Green Off Green Red Run pending Blinks in green DC braking at start Short green Green Off Off Green Red Direction change dead time long dark Deceleration stop phase Blinks in green DC braking at stop Short dark Green Off Off Green Red long green Blinks in red Warning with FWD Green Green Off Short dark long red Blinks in red Warning with REV Green Off Green Short dark long red Blinks in red Warning at stop Off Green Off Off Green Short dark long red Blinks in red Error Off Green Off Off Green Shortred long dark Tab 1
178. ion ready e Detailed description of malfunction and circumstances resulting in the mal function e Type plate name of the affected products in particular type codes and serial numbers e Your contact data phone and fax number as well as your email address 222 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Environmental Protection and Disposal 18 Environmental Protection and Disposal 18 1 Environmental Protection Production Processes The products are made with energy and resource optimized production pro cesses which allow re using and recycling the resulting waste We regularly try to replace pollutant loaded raw materials and supplies by more environment friendly alternatives No Release of Hazardous Substances Our products do not contain any hazardous substances which may be released in the case of appropriate use Normally our products will not have any negativ influences on the environment Significant Components Basically our products contain the following components Electronic devices Motors Steel Steel aluminum aluminum copper copper synthetic materials brass electronic components and modules magnetic materials electronic components and modules 18 2 Disposal Return of Products Our products can be returned to our premises free of charge for disposal It is a precondition however that the products are free of oil grease or other dirt Furthermore
179. ity e 3 1 start bit 8 data bits 2 stop bits no parity 27 The data format of the converter must be the same as that of the master station Otherwise normal communication is impossible 14 2 4 Setting the Local Address In Modbus communication the maximum number of frequency converters in the network is 247 Each frequency converter must have a unique local address code Name Setingrange Defuk Mm A 14 2 5 Communication Disruption and Response Code Name Setting range Default Min Attri Se nication error ee 0 0 60 0 s 0 0 Inactive 0 1 Stop detection time Communication error E8 02 0 1 1 Stop protection mode e When E8 01 0 0 s the disruption detection function is inactive e If the interval between the current and next communication commands ex ceeds the time defined in E8 01 Communication error detection time the frequency converter will reports a communication error code and act as de fined in E8 02 Communication error protection mode E8 02 0 Freewheeling to stop The motor freewheels to stop after the communication timeout no matter the settings of parameter E0 50 Stop mode 8 02 1 Keep running The motor continues running at the setting freguency and warning code C dr will be displayed on the operating panel 182 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Communication 14 3 Modbus Protocol 14 3 1 Protocol De
180. ive 0 Inactive 1 Active C0 53 Fan total running time reset Resets to 0 after action is Run executed Setting range of CO 25 0 Both disabled 1 Stall overvoltage protection enabled resistor braking disabled 2 Stall overvoltage protection disabled resistor braking enabled 232 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Appendix Setting range of C0 28 0 Both input and output phase loss protection active 1 Only input phase loss protection active 2 Only output phase loss protection active 3 Both input and output phase loss protection inactive DOK RCONO4 VF C x610 ITO1 EN P 233 259 Bosch Rexroth AG VFC x610 Series Appendix C1 Motor and system parameters code Name I Stoen Oefaut Min Tat 0 Inactive C1 01 Motor parameter tuning 1 Static auto tuning Stop 2 Rotational auto tuning C1 06 Motor rated voltage Or Motor rated current 0 00 Automatically identi fied C1 10 Motor rated fact 0 01 Sto nn 0 01 0 99 Power factor P setting 120 ana Motor overload pre warning delay rex Te oorsese Bern o Stop time constant e 1 C1 75 Low speed derating frequency 10 300 00 Hz 25 00 C1 76 Zero speed load 25 0 100 0 Run 7 ONLY for VFC 5610 and motor load must be decoupled before ro tational auto tuning 234 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Appendix C2 V f control parameters code Name f
181. ively short This function is always active during acceleration or at constant speed code Name 1 Sehtmgrange eau Min A C0 27 Stall overcurrent prevention level 20 0 C2 42 200 0 The typical behavior of stall overcurrent during acceleration is shown as the fig ure below Output current C0 27 Output freguency Fig 12 42 Stall overcurrent during acceleration e Output current gt C0 27 The output frequency stops increasing e Output current lt CO 27 The output frequency resumes increasing to the setting frequency with de fined acceleration time The typical behavior of stall overcurrent at constant speed is shown as the fig ure below 142 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters Output frequency Output current C0 27 Fig 12 43 Stall overcurrent at constant speed e Output current gt CO 27 The output frequency decreases till the output current is lower than CO 27 with defined deceleration time e Output current lt CO 27 The output freguency Increases to the setting freguency with defined acceler ation time DOK RCONO04 VF C x610 ITO1 EN P 143 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Phase loss protection Error code IPH L is displayed on the operating panel in case of input phase loss error occurs error code OPH L is displayed on the operating panel in case of output
182. ivne anvisninger Kontakt din Rexroth forhandler hvis dokumentationen ikke medf lger pa dit sprog Det er kun kvalificeret personale der ma arbejde pa drive components N rmere forklaringer til sikkerhedsanvisningerne fremgar af kapitel 1 i denne dokumentation r TAANA Elektrisk h jsp nding Livsfare p grund af elektrisk st d Drive components m kun benyttes med et fast installeret jordstik S rg for at koble sp ndingsforsyningen fra inden du r rer ved drive components Overhold kondensatorernes afladningstider NOES Farlige bev gelser Livsfare Du m ikke opholde dig inden for maskiners og maskindeles bev gelsesradius S rg for at ingen personer kan fa utilsigtet adgang Stands drevene helt inden du r rer ved drevene eller tr der ind i deres fareomrade A WAARSCHUWING Levensgevaar ee niet naleving van onderstaande veiligheidsinstructies Stel de producten pas in bedrijf nadat u de met het product geleverde documenten en de veiligheidsinformatie volledig gelezen begrepen en in acht genomen heeft Mocht u niet beschikken over documenten in uw landstaal kunt u contact opnemen met uw plaatselijke Rexroth distributiepartner Uitsluitend gekwalificeerd personeel mag aan de aandrijvingscomponenten werken Meer informatie over de veiligheidsinstructies vindt u in hoofdstuk 1 van deze documentatie P AYAN SL LADE Hoge elektrische spanning Levensgevaar door elektrische
183. jury or property damage A risk assessment must be prepared for the installation or machine with its spe cific conditions in which the components of the electric drive and control sys tem are installed As a result of the risk assessment the user must provide for monitoring func tions and higher level measures on the installation side for personal safety The safety regulations applicable to the installation or machine must be taken Into consideration Unintended machine movements or other malfunctions are possi ble if safety devices are disabled bypassed or not activated To avoid accidents injury and or property damage e Keep free and clear of the machine s range of motion and moving machine parts Prevent personnel from accidentally entering the machine s range of motion by using for example Safety fences Safety guards Protective coverings Light barriers e Make sure the safety fences and protective coverings are strong enough to re sist maximum possible kinetic energy e Mount emergency stopping switches in the immediate reach of the operator Before commissioning verify that the emergency stopping equipment works Do not operate the machine if the emergency stopping switch is not working e Prevent unintended start up Isolate the drive power connection by means of OFF switches OFF buttons or use a Safe starting lockout e Make sure that the drives are brought to safe standstill before accessing or enter
184. lds Health hazard for persons with heart pacemakers metal implants or hearing aids The above mentioned persons are not allowed to enter areas in which drive components are mounted and operated or rather are only allowed to do this after they consulted a doctor Ne avie JN Hot surfaces gt 60 C 140 F Risk of burns Do not touch metallic surfaces e g heat sinks Comply with the time required for the drive components to cool down at least 15 minutes AeA KOI improper handling during transport and mounting Risk of injury Use suitable equipment for mounting and transport Use suitable tools and personal protective equipment Ne O LC JN improper handling of batteries Risk of injury Do not attempt to reactivate or recharge low batteries risk of explosion and chemical burns Do not dismantle or damage AAVERTISSEMENT Champs lectromagn tigues magn tiques Risque pour la sant des porteurs de stimulateurs cardiaques d implants metalliques et d appareils auditifs L acc s aux zones ou sont mont s et exploit s les composants d entrainement est interdit aux personnes susmentionn es ou bien ne leur est autoris qu apr s consultation un m decin rN Sed Surfaces chaudes gt 60 C Risque de br lure Evitez de toucher des surfaces m talligues p ex dissipateurs thermigues Respectez le d lai de refroidissement des composants d entrainement au moins 15 minut
185. le 1 Start O1l frequency converter for forward rotation at frequency of 50 00 Hz represented by 5000 internally Slave Function Start Number of Bytes Data ne address code address address ofdata content 0x0081 Request 0x01 0x10 0xE000 0x0002 0x04 0x6715 0x1388 e Example 2 Read the output frequency of 01 frequency converter and output velocity Slave Function Start Number of Bytes Data SE address code address address mm eem 0x1000 0 0002 RSR a ni e Example 3 Stop 014 frequency converter according to the stopping mode with the function code Slave Function Start Number of Bytes Data ee address code address address ofdata content 196 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Communication 14 3 6 Special Notes L The external computer can not write to function codes b0 11 Parameter replication U1 00 running monitoring display and U1 10 Stop monitoring display b0 20 User password and b0 10 Parameter initialization do not support multiple write including single write in multiple write Motor nameplate pa rameters and motor physical data should not be modified simultaneously Multi function digital input terminals E1 00 E0 04 writing operation do not permit repeated non zero value If the communication protocol is changed baud rate data frame and local address will be restored to factory default The read response of user password and manufactur
186. me 000 001 Tase 02 06 itwa nn oo 01 Stop Each of the three V f frequency points is limited by the neighboring V f frequen cy points each V f frequency point must be set according to following se quence 0 lt C2 01 lt C2 03 lt C2 05 lt C1 08 There are two modes of user defined V f curve e User defined V f curve when C2 05 lt C1 08 156 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters In this mode the output voltage is limited to 100 even if C2 06 V f volt age 3 is higher than 100 Output voltage C1 06 C2 06 C2 04 C2 02 Output freguency C2 03 C2 05 C1 08 kel A Fig 12 53 User defined V f curve when C2 05 lt C1 08 e User defined V f curve when C2 05 gt C1 08 In field weakening range output voltage needs to be higher than the rated voltage In this case The maximum value of C2 05 V f frequency 3 can be higher than C1 08 Motor rated frequency The maximum value of C2 06 V f voltage 3 can be higher than 100 Output voltage C2 06 C1 06 C2 04 C2 02 I Output frequency C2 01 C2 03 C1 08 C2 05 Fig 12 54 User defined V f curve when C2 05 gt C1 08 DOK RCONO4 VF C x610 ITO1 EN P 157 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Slip compensation factor configuration This function is used to compensate C1
187. me 4 nou ou ou RwoN Fig 12 9 Bit definition of rotation direction acceleration and deceleration time Fig 12 10 Multi speed control via digital inputs Connect switch K1 to X1 and set E1 00 1 Multi speed control input 1 Connect switch K2 to X2 and set E1 01 2 Multi speed control input 2 Connect switch K3 to X3 and set E1 02 3 Multi speed control input 3 K3 Open Open Open Open Closed Closed K2 Open Open Closed Closed Open Open Kl Setting frequency Acceleration deceleration time Open E0 07 E3 60 Closed E3 40 E3 62 Open E3 41 E3 64 Closed E3 42 E3 66 Open E3 43 E3 68 Closed E3 44 E3 70 DOK RCON04 VFC x610 IT01 EN P 93 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters K3 K2 Kl Setting frequency Acceleration deceleration time Closed Closed Open E3 45 E3 72 Closed Closed Closed E3 46 E3 74 Tab 12 5 Multi speed settings Output freguency Digital input X1 X2 X3 Fig 12 11 Multi speed stage transition 94 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 4 3 Acceleration and Deceleration Configuration Acceleration and deceleration time configuration Acceleration deceleration time setting is the time for frequency increase from 0 00 Hz to E0 08 Maximum output frequency the time for frequency de crease from E0 08 to 0 00 Hz respectively Ou
188. mode configuration 96 Output Frequency Limtation NENNEN 98 Direct output frequency Immtationm en een nne nn en nennen nennen 98 Behavior at low speed running 98 Frequency Setting Gand 100 Run Stop Direction Command Source 101 FUNCTION DESCHPEION ee ae 101 RUM EOoMmMMmand We e 102 First and second run command source Conmfiguration 102 Switch between first and second run command source 102 Stop command via panel top button 102 DIFSEELIONEONtFOh area 103 Direction control via operation Danel ann en nenne nennen 103 Direction change dead time u22s02s02sunnnnnnnnn nn nn nn nenn nn nnn nennen 104 Start Behavior Setting eege a asta thd linda Gaon 105 Start ge ele dn E 105 Stark len Yan een 105 posbrakingDelore Start 106 Stat WIEN SPEEU Captures anne 107 Stop Behavior SEELING see ash 108 SEELEN EE eege Eege 108 DC braking during deceleration to erop 109 Overexeitation Drake 110 RESISTOR BAKING inne een 111 Special RUNNING BENAVIOTS usi le 113 SKID Freg UCI CY E 113 VOO PUI CUO I s A Ta 115 2 wire 3 wire Control Forward stop reverse stop 117 Z WIFE control model ne 117 2 wire control mode 2 Forward reverse run stop 118 IW VO CONT EE 119 Special F NELIONS e so dik v tras la a ren 121 GOUREEFF RGEION are nes 121 EEGEN EE 123 Frequency Level Detecton ENN 124 High Resolution Current Display 125 DOK RCONO4 VF C x610
189. n lalnimetatud isikutele keelatud voi lubatud ksnes p rast arstiga konsulteerimist VANIA VU Kuumad valispinnad gt 60 C P letusoht V ltige metalsete v lispindade nt radiaatorid puudutamist Pidage kinni ajamikomponentide mahajahtumisajast vahemalt 15 minutit AETTEVAATUST Asjatundmatu kasitsemine transportimisel ja montaazil Vigastusoht Kasutage sobivaid montaazi ja transpordiseadiseid Kasutage sobivaid t riistu ja isiklikku kaitsevarustust A ETTEVAATUST Patareide asjatundmatu k sitsemine Vigastusoht rge ritage kunagi t hje patareisid reaktiveerida v i t is laadida plahvatus ja soovitusoht Arge demonteerige ega kahjustage patareisid Arge visake patareisid tulle ANPOEIAONOIHZH HA KTOOLAYyvNTIKG payvnTik media Kiv uvoc vg Tnv uyeia AT LIOV HE Kapdtakouc PNIATOG TEC LETAAMIK EL PUTE LIGTA D OUGKEV C aKOTC H eioo oc oe TIEPLOXEC OTIOU TIPAYHATOTIOLELTAL GUVaPLOAOYNON Kal Aettoupyia OTOIXEIWV HETA OONG Kivnonc arrayopeuerTal OTA TEoavapepB VTA G TOLIA EKTOC AV TOUC Exei Dote oXETIKF A ELA KATTIV OUVEVVONONC HE VLATP rN de 40 4a KOUT C emiwp ve ec gt 60 C Kiv uvoc eyka aTOC ATIOMEUYETE Tnv enag LIE HETAAALKEC emlpavelec T X yovadec W NC Aa eTe un wn TO XP VO W ENC TWV OTOIXEIWV HETA OONG Kivnonc TouAayx oTov 15 Aenta AkaTGAAnAoc XEIPIOLI C KATA TN HETAPOPU KAL ouvapuoA ynon Klv uvoc TPAULGTICLO
190. n C1 75 the allowed continuous current is reduced according to the above curve with the lowest value to C1 76 Zero speed load at standstill e Zero speed load Zero speed load Is the allowed continuous current percentage of rated cur rent at standstill For a motor with external cooling C1 76 Zero speed loa is set to 100 and the low speed derating function is inactive 146 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters Motor thermal protection without temperature sensor This function is to realize the motor thermal protection based on the thermal model of motor I J Se Defaut Mm TA C1 74 Motor thermal protection time constant 10 0 400 0 min Increase the value of C1 74 Motor thermal protection time constant appropri ately if motor overload protection error code OL 2 occurs frequently Ensure that the converter output current does not exceed 110 of the C1 07 Motor rated current Motor overload pre warning code Wane O rane dert Min TA C1 70 note overload pre warning 99 q 250 0 100 0 C171 nn overload pre warning o 20 0 E2 01 DO1 output selection 1 Sto BI ee 12 Motor overload pre warning LL st 11 15 When the output current exceeds the threshold defined by C1 70 Motor over load pre warning leve for C1 71 Motor overload pre warning delay the pre warning signal is active on DO1 or Relayl output
191. n b0 20 User password b0 21 Manufacture password and b0 10 Parameter initialization only support func tion 6 e Multi function digital input terminals E1 00 E1 04 writing oper ation do not permit repeated non zero value 192 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Communication 14 3 4 Communication Mapping Register Address Distribution Frequency converter parameter registers Frequency converter parameter registers correspond to the function codes one to one Reading and writing of related function codes can be achieved through reading and writing of the contents in frequency converter parameter registers via Modbus communication The characteristics and scope of reading and writ ing function codes are in compliance with the frequency converter function code description The address of a frequency converter parameter register is com posed of a higher byte representing the function code group and a lower byte representing the index in the group The groups are mapped as follows o jola lcd 2 lcd a s Im lo lilia lo Go bO CO C1 cz EO E1 EZ E3 E4 E5 E8 E9 VO V1 dO Tab 14 22 Freguency converter parameter registers Z Parameters of the monitoring group Group d0 are always write protected Examples To read out the module temperature d0 20 of VFC x610 frequency converter use register address 0x1014 0x10 Group dO Index 0x14
192. n the master and slaves via Modbus protocol With the help of aPC a PLC or an external computer a single master multiple slaves network control can be realized setting of frequency control command and running frequency modification of parameters monitoring of fre quency converter running status and error messages to address the specific re quirements of applications 14 2 Basic Communication Settings 14 2 1 Selection of the Communication Protocol The standard product only supports Modbus communication protocol To use other communication protocols optional communication cards need to be or dered additionally and parameter E8 00 and other related parameters need to be set accordingly code Name Seene Defaut Min A 6 00 Communication protocol 0 Modus 0 1 stop 14 2 2 Setting the Data Transmission Rate Data transmission rate refers to the transmission rate of data between the ex ternal computer and the freguency converter Code es grange I De I Mm Ai 0 1 200 bps 1 2 400 bps E8 10 Modbus baud rate SE 3 Stop 3 9 600 bps 4 19 200 bps 5 38 400 bps DOK RCONO4 VF C x610 ITO1 EN P 181 259 Bosch Rexroth AG VFC x610 Series Communication 14 2 3 Setting the Data Format code Name O Deut Win At E011 Modbus canora oa TO Sp e 0 1 start bit 8 data bits 1 stop bit no parity e 1 1 start bit 8 data bits 1 stop bit even parity e 2 1 start bit 8 data bits 1 stop bit odd par
193. ncy converter for run stop and running direction with Mod bus communication protocol Switch between first and second run command source code Name Seene aa Win At o 1 _ stop o r to ER input 31 Second run command source activation 0 1 Stop ofS 7 1 5 If status of the selected terminal is changed when converter Is running the run command source will be switched and the converter will freewheel to stop e The active inactive of X1 X5 digital input is triggered by voltage level Stop command via panel lt Stop gt button After the run command source configuration set U0 01 Stop button mode to define the function of lt Stop gt button on the operating panel Code Name Setting range Default zur Jm Active only for operating panel control U0 01 Stop button mode Run 1 Active for all control methods 102 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 5 3 Direction Control Direction control via operation panel The actual direction is controlled by the configuration of parameter U0 00 Pa nel control direction and ae 17 Direction control Code Setting range Default r ERBE Forward U0 00 Panel control direction Run 1 Reverse 0 Forward Reverse 1 Forward only E0 17 Direction control 1 Stop 2 Reverse only 3 Swap default direction E0 17 setting U0 00 setting Actual direction Forward Forward 0 Forward R
194. ne Defaut Min At 0 Linear mode C2 00 V f curve mode 1 Square curve Stop S User defined curve Greg oreo 000 00r Stop age oo 01 stop Greg e20 102051 000 0 01 Stop Green Lu Stop Greg m 000 001 Stop Gitter Hz 00 01 sp 1 C2 07 Slip compensation factor 0 200 0 0 Automatic boost C2 21 Torque boost mode 0 1 20 0 Manual boost C2 22 Torque boost factor 0 3204 0000 320 ul load stabilization a30 Inactive esting 1 Active 4 tigat load oscillation damping 0 5 000 factor oos load oscillation damping 10 2 000 a sae 0 Always inactive C2 40 Current limitation mode 1 Inactive at constant speed Stop 2 Active at constant speed C2 42 Current limitation level C0 27 250 200 1 Stop Current limitation C2 43 0 000 10 000 DOM 0 001 Stop proportional factor Current limitation mai k A S linear time DOK RCONO4 VF C x610 ITO1 EN P 235 259 Bosch Rexroth AG VFC x610 Series Appendix C3 Vector control parameters cade Name Setingrange beaut vin a 6505 re op proporionalgan o 1 0001 u Current loop integral time Low speed torque limitation factor 0 Activated by X1 X5 in C3 40 Torque control mode put 1 Always active C3 41 Torque control reference C3 42 Torque reference minimum value 0 1 C3 43 Torque reference maximum value Run CB ore postive C3 45 Torque negative limit Run ie All parameters in Group C3 are
195. nnected to the power connections of the drive system and the interference free components and lines between mains and filter including the mains filter in area A If these distances are not kept the magnetic leakage fields are injected to the interference free components and lines connected to the mains and the limit values at the mains connection are exceeded in spite of the installed filter Cable Routing of the Interference free Lines to the Mains Connection Comply with a distance of at least 200 mm distance dl and d3 in the figure e Between supply feeder or lines between filter and exit point from the control cabinet in area A and the lines in area B and C If this is impossible there are two alternatives 1 Install lines tn shielded form and connect the shield at several points at least at the beginning and at the end of the line to the mounting plate or the control cabinet housing over a large surface area 2 Separate lines from the other interference susceptible lines in areas B and C by means of a grounded distance plate vertically attached to the mount ing plate Install the shortest possible lines within the control cabinet and install them di rectly on the grounded metal surface of the mounting plate or of the control cabinet housing Mains supply lines from areas B and C must not be connected to the mains with out a filter IT In case you do not observe the information on cable routing given in this section th
196. nother integer number between 1 and 65 535 e Clear user password Enter the existing user password without entering and saving any number 27 e Without entering or entering a wrong password all parameters except for b0 00 Access authority setting can only be read while parameter modification or replication is impossible e Contact with service if you forget the user password e User password protection does not affect frequency adjustment with lt a gt and lt gt buttons in running status or frequency saving 70 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 2 Input and Output Terminals Configuration 12 2 1 Digital Input Configuration 5 multi function digital inputs are available with PNP and NPN wiring code Name See Deut Mm A Po Tr ste CH RSR RSR RSR ma wre oan o St e 0 No function assigned e 1 Multi speed control input 1 e 2 Multi speed control input 2 e 3 Multi speed control input 3 8 multi speeds are available by combination of 3 terminals see chapter Adjust the setting frequency by multi speed function on page 91 e 10 Acceleration deceleration time 1 activation e 11 Acceleration deceleration time 2 activation Used to switch between 4 groups of acceleration deceleration time see chap ter 12 4 3 Acceleration and Deceleration Configuration on page 95 e 15 Freewheeling stop activation Freewheeling stop activ
197. nverter power The motor cable is too long Wrong setting of V f curve related 4 parameters Adjust setting of V f curve related parameters Motor power and frequency convert er power do not match Motor power has to match with frequency converter power Reduce torque compensation setting C2 22 till the current decreases Wrong motor parameters setting Correct motor parameters setting Excessive torque compensation 170 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Diagnosis 13 3 3 Error 3 OC 3 Overcurrent during Deceleration Possible reason Excessively short deceleration time Increase deceleration time E0 27 Excessive load rotation inertia Use suitable brake components Motor power and frequency converter power do not match Motor power has to match with freguency converter power Excessive overexcitation braking factor Reduce E0 55 Wrong motor parameter setting Correct motor parameters setting 13 3 4 Error 4 OE 1 Overvoltage at Constant Speed Possible reason Surge voltage from power supply Check input power supply Motor to earth short circuit causes DC bus capacitors overcharged Etec Ore RENNEN Excessive load rotation inertia Use suitable brake components Check wiring of control circuit main circuit and grounding 13 3 5 Error 5 OE 2 Overvoltage during Acceleration Possible reason Surge voltage from power supply Check input power supply Motor to earth short circuit
198. ny lub zbli eniem si do obszaru zagro enia nale y zgodnie z zasadami bezpiecze stwa wy czy nap dy ENTE Nebezpe ivota v p pad nedodr en n e uveden ch bezpe nostn ch pokyn P ed uveden m v robk do provozu si p e t te kompletn dokumentaci a bezpe nostn pokyny dod van s v robkem pochopte je a dodr ujte Nem te li k dispozici podklady ve sv m jazyce obra te se na p slu n ho obchodn ho partnera Rexroth Na komponent ch pohonu sm pracovat pouze kvalifikovan person l Podrobn j vysv tlen k bezpe nostn m pokyn m naleznete v kapitole 1 t to dokumentace PN Nie ZNN Vysok elektrick nap ti Nebezpe ivota pri zasa en elektrick m proudem Komponenty pohonu smi b t v provozu pouze s pevn nainstalovan m ochrann m vodi em Ne za nete zasahovat do komponent pohonu odpojte je od elektrick ho nap jen Dodr ujte vybijeci asy kondenz tor NZZ Nebezpe n pohyby Nebezpe ivota Nezdr ujte se vdosahu pohybu stroj a jejich soucasti Zabra te n hodn mu p stupu osob Pred z sahem nebo vstupem do nebezpe n ho prostoru bezpe n zastavte pohony VII Bosch Rexroth AG VFC x610 Series AVAROITUS ane magneettisia kenttia Terveydellisten haittojen vaara henkildille joilla on sydamentahdistin metallinen implantti tai kuulolaite Yll mainituilta henkiloilta on p sy kielletty
199. oadcast address e All slave nodes must recognize the broadcast address for writing function no need of reply e he master node has no specific address only the slave nodes must have ad dresses 1 247 For RTU transmission mode four types of character format are shown below e 1 start bit 8 data bits 1 stop bit no parity e 1 start bit 8 data bits 1 stop bit even parity e 1 start bit 8 data bits 1 stop bit odd parity e 1 start bit 8 data bits 2 stop bits no parity The character or byte is sent in the following sequence from left to right lt Least significant bit LSB Most significant bit MSB gt EE EES EES ES ES pe rset a a s fey s fe ER le lov Sp rset if 2 s a s 6 7 8 stop stop Tab 14 2 RTU transmission mode Message frames are separated by a silent interval of at least 3 5 characters time The entire frame must be transmitted as a continuous stream of bytes If the interval of two separated frames is less than 3 5 characters time then the Slave address of second frame will be treated as the part of first frame by mis take due to the confusion of the frames the CRC check will fail and lead to communication fault If a silent interval of more than 1 5 characters time occurs between two bytes the message frame is regarded incomplete and discarded by the receiver 184 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Communication 14 3 2 Modbus
200. olo di esplosione e corrosione Non scomporre o danneggiare le batterie Non gettare le batterie nel fuoco DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG veier ON Naa tiled ivsfara om f ljande Sakerhetsanvisningar inte foljs Anvand inte produkterna innan du har last och forstatt den dokumentation och de sakerhetsanvisningar som medfoljer produkten och f lj alla anvisningar Kontakta din Rexroth aterforsaljare om dokumentationen inte medfoljer pa ditt sprak Endast kvalificerad personal far arbeta med drivkomponenterna Se kapitel 1 i denna dokumentation for narmare beskrivningar av sakerhetsanvisningarna PLANINE H g elektrisk sp nning Livsfara genom elchock Anv nd endast drivkomponenterna med fastmonterad skyddsledare Koppla bort spanningsforsorjningen f re arbete pa drivkomponenter Var medveten om kondensatorernas urladdningstid PAANO Farliga r relser Livsfara Uppeh ll dig inte inom maskiners och maskindelars r relseomr de F rhindra att obeh riga personer far tilltrade Innan du borjar arbeta eller vistas inom drivsystemets riskomrade maste maskinen vara stillastaende DOK RCONO04 VF C x610 ITO1 EN P NN Livsfare ved manglende overholdelse af nedenst ende sikkerhedsanvisninger Tag ikke produktet i brug far du har l st og forstaet den dokumentation og de sikkerhedsanvisninger som f lger med produktet og overhold de g
201. on Acc Dec time pera ing pane Multi speed E3 68 E3 70 E3 72 E3 74 E3 641 E3 66 EL 2 wire 3 wire control mode E3 68 E3 70 Set by communication E3 72 E3 74 Tab 12 4 Setting frequency and multi speed settings To configure the multi speed settings take the following steps Step 1 Activate multi speed function Code Name _Setingrange Det in Ri Sr E0 02 Second frequency setting source 2 fStop Step 2 Select any 3 digital inputs and define functions accordingly Assign functions to X1 X5 input properly when Acceleration deceleration time activation and 2 wire 3 wire running Control are also necessary defined via digital inputs code Name Setingrange Defaut Min Atri oo h fe 0171 stop Step 3 Configure the setting freguency for each stage If the setting freguency of next stage is lower than that of the current stage It will decelerate to the next stage with the deceleration time of the current stage if the setting frequency of next stage is higher than that of the current stage it will accelerate to the next stage with the acceleration time of next stage code Name Setingrange Defaut Min Ari E0 07 Digital setting freguency 0 00 E0 09 Hz 50 00 E3 40 Multi speed frequency 1 0 00 E0 09 Hz 0 00 0 01 Run E3 41 Multi speed frequency 2 0 00 E0 09 Hz 0 00 0 01 Run E3 42 Multi speed frequency 3 0 00 E0 09 Hz 0 00 0 0
202. or Braking Ratio of 10 1P 200 VAC Converter mode zen vi EL DIE 190 01100 1x50 95 01200 2K20 55 01300 Tab 15 5 1P 200 VAC with braking ratio of 10 3P 400 VAC remm Se ett rake resistor 750 0 80 W 1K50 4000 260 W 2K20 250 0 260 W 3K00 1500 390 W E Tab 15 6 3P 400 VAC with braking ratio of 10 DOK RCON04 VFC x610 IT01 EN P 209 259 Bosch Rexroth AG VFC x610 Series Accessories 15 3 3 Brake Resistor Selection for Braking Ratio of 20 1P 200 VAC Converter mode EE ap SE DIE 190 01200 1x50 95 01400 2K20 65 01500 Tab 15 7 1P 200 VAC with braking ratio of 20 3P 400 VAC Comenermod TT Tini rake resistor 7500 150 W 1K50 3200 520 W 2K20 2300 520 W O 1 AH 14007780 Ko 14001780 Tab 15 8 3P 400 VAC with braking ratio of 20 210 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Accessories 15 4 Shielded Cable Connector The shielding layer of shielded cables must be reliably connected to the shield ing terminals of the frequency converter Accessories a connector and two screws for shielded cable connection are available for the connection conven lence Connection steps Step 1 Place component of the connector on the two screw holes inside of symbols and tighten the screws Step 2 Insert the shielded cables through component of the connector with the shielding layer reliable contact with the metal Step 3 Tig
203. ould ground cables constitute a loop 198 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Accessories 15 Accessories 15 1 Optional Accessories Optional accessories VFC 3610 VFC 5610 LED panel v v Dust cover v v External EMC filter d d Panel mounting plate v v Communication cable for cabinet control v v Tab 15 1 Optional accessories DOK RCONO4 VF C x610 ITO1 EN P 199 259 Bosch Rexroth AG VFC x610 Series Accessories 15 2 External EMC Filter 15 2 1 External EMC Filter Type VFC x610 model External EMC filter type 0K40 1P2 E0006 A 240 0K75 1P2 E0010 A 240 1K50 1P2 P E0020 A 240 2K20 1P2 e 0K40 3P4 OKI 3P4 3P4 E0008 A 480 BE EIN EE 3P4 E0020 A 4 4K00 3P4 0020 80 5K50 3P4 7K50 3P4 E0036 A 480 11K0 3P4 15K0 3P4 EO0050 A 480 18K5 3P4 E0066 A 480 Tab 15 2 External EMC filter type Type Coding on page 226 e The EMC filters listed above are recommended based on tests with 50 m motor cables If longer motor cables are needed please use appropriate EMC filters e Only mount the EMC filter FENF vertically Keep at least 80 mm above the top and below the bottom of the EMC filter free from mounted parts 200 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Accessories 15 2 2 Technical Data Dimensions Tab DIN 46244 A6 3 0 8 Fig 15 1 E0006 A 240 DOK RCONO4 VF C x610 ITO1 EN P 201 259 Bosch Rexroth AG VFC x610 Series Acc
204. pair the components of the electric drive and control system e Follow the general installation and safety regulations when working on power installations e Before switching on the equipment grounding conductor must have been permanently connected to all electric components in accordance with the connection diagram e Even for brief measurements or tests operation is only allowed if the equip ment grounding conductor has been permanently connected to the points of the components provided for this purpose e Before accessing electrical parts with voltage potentials higher than 50 V you must disconnect electric components from the mains or from the power sup ply unit Secure the electric component from reconnection e With electric components observe the following aspects Always wait 5 minutes after switching off power to allow live capacitors to discharge before accessing an electric component Measure the electrical voltage of live parts before beginning to work to make sure that the equip ment is safe to touch e Install the covers and guards provided for this purpose before switching on e Never touch electrical connection points of the components while power is turned on e Do not remove or plug in connectors when the component has been pow ered e Under specific conditions electric drive systems can be operated at mains protected by residual current operated circuit breakers sensitive to universal current RCDs RCMs
205. panel u During parameter backup tUnE Motor parameter tunning PSLP PID sleeping 13 2 Warning Code Code Description P oFF Displayed only at power down drop in stop state S Err Parameter change blocked C dr Displayed if Communication error detection time exceeds the defined value when Communication error protection mode is set to 1 Keep running PISE Parameter setting contradiction FLE Fan maintenance period expired DOK RCONO4 VF C x610 ITO1 EN P 169 259 Bosch Rexroth AG VFC x610 Series Diagnosis 13 3 Error Code 13 3 1 Error 1 OC 1 Overcurrent at Constant Speed Possible reason Solution Sudden load change in run mode Reduce occurrence and scale of sudden change Low mains voltage Check input power supply Motor power and frequency convert er power do not match Excessive inertia or load Check power of motor and frequency converter check load e Decrease the carrier frequency C0 05 e Use a frequency converter with larger power Excessive torque compensation O compensation setting C2 22 till the current 13 3 2 Error 2 OC 2 Overcurrent during Acceleration Excessively short acceleration time Increase acceleration time E0 26 Excessive start up frequency Reduce start frequency E0 36 GE Fei fote otk en co it Increase acceleration time E0 26 reduce sudden load change Running command active while mo Restart after motor stop or start with speed capture E0 35 Motor power has to match with frequency co
206. parated by a grounded distance plate e in separate cable ducts if possible Routing the Motor Power Cables and Mains Connection Lines For frequency converters drive controllers with Individual mains connection route motor power cables and unfiltered mains connection lines in parallel for a maximum distance of 300 mm After that distance route motor power cables and power supply cables in opposite directions and preferably in separate cable ducts Ideally the outlet of the motor power cables at the control cabinet should be provided in a distance of at least d3 200 mm from the filtered power supply cable 54 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility EMC 9 3 7 Ground Connections Housing and Mounting Plate By means of appropriate ground connections it is possible to avoid the emis sion of interference because interference is discharged to ground on the short est possible way Ground connections of the metal housings of EMC critical components such as filters devices of the frequency converter connection points of the cable Shields devices with microprocessor and switching power supply units have to be well contacted over a large surface area This alSo applies to all screw con nections between mounting plate and control cabinet wall and to the mounting of a ground bus to the mounting plate The best solution is to use a zinc coated mounting plate Compared to
207. per limit of air temperature is exceeded Fig 7 1 Mounting distance and arrangement dhor Distance horizontal O mm allows side by side mounting diop Distance top 125 mm dbot Distance bottom 125 mm Air inlet at frequency converter Air inlet at control cabinet Frequency converter Air outlet at frequency converter Heated air conveying direction Air guide in control cabinet Fan in control cabinet Discharge of heated air CON U BWYN H DOK RCONO4 VF C x610 ITO1 EN P 25 259 Bosch Rexroth AG VFC x610 Series Frequency Converter Mounting 7 2 Heat Dissipation 1P 200 VAC Heat dissipation rated outptcurent ay LE Se keem TU ET TE TE 1K50 Tab 7 1 1P 200VAC heat dissipation 3P 400 VAC Heat dissipation rated outputcurentta Mestdisspaton aL et eee alk TU RS Ca p e as ar RJ TOO EN HB KR GE o xa s o a o x o w Se E 7650 1153 Om 1576 ES 945 ES 2399 Tab 7 2 3P 400 VAC heat dissipation 27 Model 3K00 ONLY available with VFC 3610 26 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Frequency Converter Mounting 7 3 Figures and Dimensions 7 3 1 Figures eee L1 L2 L3 Fig 7 3 VFC x6
208. quency Converter Mounting 7 3 3 DIN Rail Mounting Except wall mounting with screws Frequency Converter VFC x610 also provides DIN rail mounting for models OK40 7K50 Fig 7 4 DIN rail mounting and disassembly Mounting steps 1 Hold sides of the frequency converter with an appropriate angle and hang it on the DIN rail 2 Push the lower part of the front cover to the direction as the arrow indicates 3 A buckle sound indicates the frequency converter has been mounted Disassembly steps 4 Pull down the plastic handle of the DIN rail mounting device till a buckle sound occurs 5 Hold sides of the frequency converter and rotate it to an appropriate angle as the arrow indicates 6 Lift the frequency converter upwards DOK RCONO04 VF C x610 ITO1 EN P 29 259 Bosch Rexroth AG VFC x610 Series Frequency Converter Wiring 8 Frequency Converter Wiring 8 1 Wiring Diagram 1P 200 240 VAC Mains switch 50 60 Hz L1 x L1 L2 3P 380 480 VAC e 50 60Hz L3 x N L1 L2 L3 ea Ss 3P 380 480 VAC 5K50 18K5 only Multi function digital inputs 1 External supply PNP Internal supply PNP X1 5e X2 e X3 X4 Open collector X5 or pulse output 1 24V COM Relay output 5 V Analog voltage current input I Communication interface Power supply Signal supply 1 Shielded cables required ae Fi
209. quirements in the drive system enclosure port 1 drive system machine enclosure port 2 ae application examples parallel serial interface single wire connection for operation external equipment port for process outside of measurement the machine control lines unit signal other electronic interface enclosure port 6 Frequency converter V or electrical signal device interface interface f application signal examples interface PROFIBUS control device l 2 l ModBus enclosure port 3 other a HMI or power interface electronic ow device enclosure port 4 enclosure port 5 enclosure port 3 earth point Fig 9 1 Noise immunity in the drive system DOK RCON04 VFC x610 IT01 EN P 39 259 Bosch Rexroth AG VFC x610 Series Electromagnetic Compatibility EMC Minimum immunity requirements for PDSs intended for use in the second envi ronment Basic standard Performance Port Phenomenon for test Level acceptance method criterion 4kVCDor8 kV AD IEC 61000 4 2 if CD impossible 80 1000 MHz 10 V m Radio frequency electromag 1 4 0 GHz3 V m netic field amplitude modula IEC 61000 4 3 ECH 2 0 2 7 GHZ 1 Vim 80 AM 1 kHz EO s J eo Enclosure port Sech 2 50 us 8 20 us IEC 61000 4 5 1 kV Ce Conducted r
210. r priority than and is independent of the Run Stop command This function can ONLY be set by X1 X5 Input or communica tion To use this function take the following steps Step 1 Select any 2 X1 X5 digital inputs Code L ps ea Mn TA Po ste Erl mt O pom og Pod ds ino ese Be oon Step 2 Set respective parameters Code Name Sege eau Win A ei Jogacceleraiontime 0 160005 E0 62 J og deceleration time 0 1 6000 0 s Once the J og command is active the frequency converter runs immediately to LEO 60 J og freguency with acceleration deceleration time defined by J og ac celeration time E0 61 Jog deceleration time EO 62 no matter the convert er is running or not When Jog command is inactive the motor resumes the previous status e Converter is at stop og command active Accelerate to E0 60 J og frequency according to LEO 61 J og acceleration time JJ og command inactive Deceleration time is according to EO 27 Deceler ation time e Converter is running Output frequency is higher than J og frequency og command active Decelerate to EO 60 J og frequency according to E0 62 J og deceleration time Jog command inactive Accelerate to previous Setting frequency ac cording to E0 26 Acceleration time Output frequency is lower than J og frequency Jogcomman active Accelerate to E0 60 J og frequenc
211. rea A e Supply feeder input terminals fuse main switch mains side of mains filter for drives and corresponding connecting lines e All components that are not electrically connected with the drive system 2 Interference susceptible area area B e Mains connections between drive system and mains filter for drives mains contactor e Interface lines of drive controller 3 Strongly interference susceptible area area C e Motor power cables including single cores Never run lines of one of these areas in parallel with lines of another area so that there is not any unwanted interference injection from one area to the other and that the filter is jumped with regard to high frequency Use the shortest possible connecting lines Recommendation for complex systems Install drive components in one cabinet and the control units in a second separate cabinet Badly grounded control cabinet doors act as antennas Therefore connect the control cabinet doors to the cabinet on top in the middle and on the bottom via short equipment grounding conductors with a cross section of at least 6 mm or even better via grounding straps with the same cross section Make sure connection points have good contact DOK RCONO04 VF C x610 ITO1 EN P 49 259 Bosch Rexroth AG VFC x610 Series Electromagnetic Compatibility EMC 9 3 3 Control Cabinet Mounting according to Interference Areas Ex emplary Arrangements Control cabinet Signal lines Dis
212. rea B and C of the frequency converter Run the connection between control voltage connection of the frequency con verter and power supply unit used through area B over the shortest distance Line Routing Run the lines along grounded metal surfaces in order to minimize radiation of interference fields to area A transmitting antenna effect DOK RCONO04 VF C x610 ITO1 EN P 53 259 Bosch Rexroth AG VFC x610 Series Electromagnetic Compatibility EMC 9 3 6 Design and Installation in Area C Strongly Interference suscepti ble Area of Control Cabinet Area C mainly concerns the motor power cables especially at the connection point of the drive controller Influence of the Motor Power Cable The longer the motor cable the greater its leakage capacitors To comply with a certain EMC limit value the allowed leakage capacitance of he mains filter is limited e Run the shortest possible motor power cables Routing the Motor Power Cables and Motor Encoder Cables Route the motor power cables and motor encoder cables along grounded metal surfaces both inside the control cabinet and outside of it in order to minimize radiation of interference fields If possible route the motor power cables and motor encoder cables in metal grounded cable ducts Route the motor power cables and motor encoder cables e with a distance of at least d5 100 mm to inference free lines as well as to Signal cables and signal lines alternatively se
213. rence E4 04 The reference value Is set by parameter E4 04 Step 2 Select the PID feedback channel oe O ea M TA E401 PiDTeedbackename jo TS e 0 All analog input Feedback value is set by All analog input DOK RCONO4 VFC x610 ITOL EN P 133 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters e 1 Al2 analog input Feedback value is set by Al2 analog input e 2 X5 pulse input Feedback value is set by X5 pulse input I gt Any of All Al2 analog inputs and X5 pulse input can ONLY be as signed with one function 12 9 3 Control Loop Configuration Code Name Settmgrange Defaut Mm Attri E4 15 Proportional gain P 0 000 10 000 1 500 0 001 an 00 100 00 s E4 16 Integral time Ti 0 01 Run 0 00 no integral NA 0 00 100 00 s E4 17 Derivative time Td A 0 01 Run 0 00 no derivative E4 18 Sampling period T 0 01 100 00 s e Proportional gain P Decides the gain of deviation Larger P means larger scale and faster response but excessively large P leads to oscillation Pcannot eliminate deviation completely e Integral time Ti Used to eliminate the deviation Smaller Ti means faster response of the frequency converter to deviation changes but excessively small Ti leads to oscillation If Ti O integration is deactivated during PID control Integration stops but the integral value is kept Integration continues if Ti 0 e Derivative time Td
214. rol Cabinet Type Coding slan lolalalstelzlelololslolala Column ExampleilFlrlkls ololol1l olols oa Fig 19 5 Communication cable for control cabinet type coding DOK RCONO4 VFC x610 ITOL EN P 229 259 Bosch Rexroth AG VFC x610 Series Appendix 19 2 6 Engineering Software Type Coding 1 2 Short text column 1 2 3 4 5 6 7 8 910 1 213 4 5 6 7 819 011 21314 Example F SWA x Ficlxi6 Pic 1011 V R SI IN N Product Application E g xFCx610 Sortware type E g For PC Software version 0 99 Software feature Standard Software release notes 0 Release status Specific release status e g 01 Language Language independent Fig 19 6 Engineering software type coding 230 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Appendix 19 3 Appendix Ill Parameter List 19 3 1 Terminology and Abbreviation in Parameter List e Code Function parameter code written in bx xx Cx xx Ex xx Ux xx dX XX e Name Parameter name e Default Factory default e Min Minimum setting step e Attri Parameter attribute Run Parameter setting can be modified when the converter is in run or stop status Stop Parameter setting can only be modified when the converter is in stop status Read Parameter setting is read only and cannot be modified e DOM Depends on model e bx xx Cx xx Ex xx Ux xx dx xx Function parameter valu
215. rs gree eons ed nee o aa 54 Ground Connections ken 55 Installing Signal Lines and Signal Cales 56 General Measures of Radio Interference Suppression for Relays Contactors Switches Chokes and Inductive Loade 57 Operating Panel and Dust Cover 58 LED Pane EE 58 EEDIDISBIAY A ee 58 USE COVEN A nn Ne 59 LED INGICAL OR keinen 60 Operating DESCriptl 0NS s14 s121050x0u000120n201Tontsn kal kala Niva aha 61 QUICK ln EE 62 Checklist before QUICK Start 62 DOK RCONO4 VF C x610 ITO1 EN P XIX Bosch Rexroth AG VFC x610 Series Table of Contents 11 1 1 11 1 2 11 1 3 11 2 11 3 11 4 11 5 11 6 12 12 1 12 1 1 12 1 2 12 1 3 12 1 4 12 2 12 2 1 12 2 2 12 2 3 12 2 4 12 2 5 12 3 12 3 1 12 3 2 12 3 3 12 3 4 12 4 12 4 1 12 4 2 Page Step 1 Check application conditions 62 Step 2 Check MOUNTING conditions 62 SLEDS CMEC TMG WINO sinisiin k ei 62 QUICK Start Parameters 2 2 O 63 Control the MtO EE 64 Motor Parameters Auto Tunimg 65 Possible Errors during Quick Start and Respective Solutions 66 Restoring Parameters to Factory Detaulte 66 Functions and Parameters nn ee stearate 67 BasiE S SLOS hd on 67 Parameter Group Access Control 67 Parameter IMi Een DE 68 Parameter Repic atO ereina eu 69 Password Protect ee 70 Input and Output Terminals Confouraton one nn en 71 DigitallMput C OMTOQUFATION rei 71 XS Pulse Input Configuration u 73 Analog Input Contiguration anna nen 75 Digital Outp
216. running at zero speed Speed arrival Frequency level detection signal FDT1 Frequency level detection signal FDT2 Simple PLC stage complete Simple PLC cycle complete 10 Converter undervoltage Converter overload pre warning Motor overload pre warning Converter stop by external error Converter error Target counter value arrival Middle counter value arrival PID reference engineering value arrival Pulse output mode only available with DO1 output selection Torque control mode DOK RCONO4 VFC x610 ITOL EN P 243 259 Bosch Rexroth AG VFC x610 Series Appendix E3 Multi speed and simple PLC parameters code eme ne TDersuk Win At 0 Inactive 1 Stop after one cycle E3 00 Simple PLC running mode i Stop 2 Continuously cycling 3 Run with last stage after one cycle eee Te 60 a a ES 183 13 Deceleratontime3 _10 1 6 000 05 83 40 Wutispeedfrequeneyi Kapgen 0 01 Run FERAL mutispeedrequeney2 but mm 000 0 01 Run 83 42 Muttspeedftequency3 0 00 1E0 001 1 0 00 0 01 Run 3 43 Muttspeedfrequency4 Kapgen 001 Run 83 44 MuttspeedfrequencyS Kapgen 0 01 Run E345 Mult speedtrequency 0 00 1ED 09J42 0 00 001 Run 83 46 Muttspeedfrequency7 0 00 60 09 z 0 00 0 01 Run ou Stop on ste E3 64 Stage 2 action 011 012 013 014 021 022 023 011 Stop mente 043 044 111 112 113 114 121 Of er 3 68 Stage 4 action 122 123 124 131 132 133 134
217. scription Brief introduction Modbus is a master slave protocol Only one device may send commands in the network at a particular time The master station manages message exchange by polling the slave stations Unless being approved by the master station no slave station may send mes Sage In case of an error during data exchange if no response is received the master station will query the slave stations absent from the polling If a Slave station is unable to recognize a message from the master station an exception response will be sent to the master station Slave stations cannot communicate with each other but through the master s software which reads data from one slave station and sends them to another There are two types of dialogs between the master station and the slave sta tions The master station sends a request to a slave station and waits for its re sponse The master station sends a request to all slave stations and does not wait for their response broadcasting DOK RCONO4 VF C x610 ITO1 EN P 183 259 Bosch Rexroth AG VFC x610 Series Communication Transmission The transmission is of RTU Remote Terminal Unit mode with frames containing no message header or end mark A typical RTU frame format is shown below Slave address SR Cie CREIWERERIG Tab 14 1 Typical RTU frame format Ve e Data are transmitted in binary codes e CRC Cyclic redundancy code e The address 0 is reserved as br
218. sed to achieve the maximum extent of energy saving according to type of loads in actual applications code Name ne efaut Win Ati Pied Be 000 0 01 Aun 165 16 Sleepdeey 00 300005 60 0 0 1 Run E5 17 Sleepboosttine 00 300006 00 01 Run E Sleepboostampitude 00 10004 00 01 Run ESCHER foo1000 o0 01 Aun The frequency converter may go into the sleep mode when all the conditions be low are met e PID feedback gt E5 19 Wake up level e PID output lt E5 15 Sleep level e Duration t gt E5 16 Sleep delay Sleep boost time i I io I 1 Sleep boost Wake up delay PID feedback Wake up level PID output I t lt Sleep delay t 2 Sleep delay 1 N 1 t Sleep level Fig 12 40 Sleep and wake up process After E5 16 Sleep delay the PID controller boosts up with E5 18 Sleep boost amplitude within E5 17 Sleep boost time and then enters to sleep mode In sleep mode the frequency converter stops output with PSLP dis played on the operating panel 138 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters Sleep boost E5 18 x PID reference During sleeping the frequency converter monitors the actual PID feedback and wakes up when the following two conditions are met e PID feedback lt E5 19 Wake up level e Duration t gt E5 20 Wake up delay The frequency converter resumes
219. sible for the safe operation of the components If the component is resold rented and or passed on to others in any other form these safety instructions must be delivered with the component in the official language of the user s country Improper use of these components failure to follow the safety instructions in this document or tampering with the product including disabling of safety devi ces could result in property damage injury electric shock or even death 1 3 2 Requirements for Safe Use Read the following instructions before initial commissioning of the components of the electric drive and control system in order to eliminate the risk of injury and or property damage You must follow these safety instructions e Bosch Rexroth ts not liable for damages resulting from failure to observe the Safety instructions e Read the operating maintenance and safety instructions in your language be fore commissioning If you find that you cannot completely understand the application documentation in the available language please ask your supplier to clarify e Proper and correct transport storage mounting and installation as well as care in operation and maintenance are prerequisites for optimal and safe op eration of the component e Only qualified persons may work with components of the electric drive and control system or within its proximity e Only use accessories and spare parts approved by Bosch Rexroth e Follow the
220. sistor Braking Test This function is used to test the status of the brake chopper and brake resistor when the frequency converter is in stop state code Wane O rane Deut Min Tat C0 17 Braking testing 0 Inactive 1 Active 0 Stop e 0 Inactive This parameter is inactive by default and automatically reset to be inactive af ter the brake testing process e 1 Active Following pre conditions need to be met for this function The frequency converter is in stop state The soft start relay must be closed for a successful soft start Otherwise the setting will be reset directly to be inactive The DC bus voltage must be higher than the undervoltage threshold If the DC bus voltage drops below the threshold the braking test will be stopped immediately and CO 17 will be reset to inactive III pow 3P 400 VAC OC bus undervoltage threshold Vi Hysteresis voltage VI A typical braking testing process is as shown in the figure below 41 10 ms 1 ms Braking testing time 10 ms Braking duty cycle 1 ms Fig 12 48 Braking test process 150 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 11 Motor Control 12 11 1 Motor Parameterization Nameplate parameters configuration Most of motor data are available on the motor nameplate based on which the following parameters of the frequency converter need to be set accordingly code Te Defaut
221. source Is 30 00 Hz EO 02 3 AI2 analog inpu the setting frequency of the second frequency setting source is 50 00 Hz Set E1 00 30 X1 is used to switch the setting frequency between the first and the second frequency sources e When X1 input is inactive the actual setting frequency is 30 00 Hz set by pan el potentiometer e When X1 input is active the actual setting frequency is 50 00 Hz ste by Al2 analog input and the converter accelerates from 30 00 Hz to 50 00 Hz DOK RCONO4 VF C x610 ITO1 EN P 85 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Frequency setting sources combination It is possible to combine the two frequency setting sources for complicated ap plications 002 Eoo i Panel Panel Potentiometer r Analog Inputs Analog Input Al1 Multi function digital input X5 pulse input BERN Terminals Up Down Terminal Communication Multi Speed fsac First frequency setting source fse Setting frequency fsrc2 Second frequency setting source Fig 12 5 Combination of frequency sources Co O Seene Defaut Min Tat E0 04 Frequency setting source combination 0 2 0 Stop e 0 No combination By default actual setting freguency Is set by First freguency setting source Second frequency setting source can be activated by on
222. t Min TA 0 Operating panel E0 01 Firstrun command source 1 Multi function digital input 1 Stop 2 Communication Example 1 E0 01 0 Operating panel C3 41 0 All C3 42 0 0 C3 43 100 166 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters Tout 100 x Trated 0 X Trated 1 00 X Trated U0 00 Tour Output torgue REV Reverse Trateg Rated torgue Run Run command t Time Stop Stop command FWD Forward Fig 12 60 Set the direction of torque reference by operating panel Example 2 LEO 01 1 Multi function digital input E1 15 0 2 wire forward stop reverse stop E1 00 35 Forward running FWD E1 01 36 Reverse running REV DOK RCONO04 VF C x610 ITO1 EN P 167 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters C3 41 0 AU C3 42 0 0 C3 43 150 Tout 150 X Trated 0 X Trated 150 X Trated Tour Output torgue REV Reverse Trateg Rated torgue X1 Xl input t Time X2 X2 input FWD Forward Fig 12 61 Set the direction of torque reference by digital input For run command setting source information see chapter 12 5 Run Stop Direction Command Source on page 101 168 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Diagnosis 13 Diagnosis 13 1 Status Code Code Description 8 8 8 8 8 Displayed at power on detecting the operating
223. t each coil DOK RCONO4 VF C x610 ITO1 EN P 47 259 Bosch Rexroth AG VFC x610 Series Electromagnetic Compatibility EMC Twisted Wires Twist unshielded wires belonging to the same circuit feeder and return cable or keep the surface between feeder and return cable as small as possible Wires that are not used have to be grounded at both ends Lines of Measuring Systems Lines of measuring systems must be shielded Connect the shield to ground at both ends and over the largest possible surface area The shield may not be in terrupted e g using intermediate terminals Digital Signal Lines Ground the shields of digital signal lines at both ends transmitter and receiver over the largest possible surface area and with low impedance This avoids low frequency interference current in the mains frequency range on the shield Ground the shields of analog signal lines at one end transmitter or receiver over the largest possible surface area and with lower impedance This avoids low frequency interference current in the mains frequency range on the shield Connection of Mains Choke Keep connection lines of the mains choke at the drive controller as short as pos sible and twist them Installation of Motor Power Cable e Use shielded motor power cable or run motor power cables in a shielded duct e Use the shortest possible motor power cable e Ground shield of motor power cable at both ends over the largest possible Surf
224. t shields to the mounting plate at the beginning and the end of the line by means of clips The same procedure may be required for long cables of more than 2 m between the point of power supply connection of the control cabinet and the filter within the control cabinet Mains Filters for AC Drives Ideally mount the external mains filter on the parting line between area A and B Make sure the ground connection between filter housing and housing of the drive controllers has good electrically conductive properties If single phase loads are connected on the load side of the external filter their current may be a maximum of 10 of the three phase operating current A high ly imbalanced load of the external filter would deteriorate its interference sup pression capacity If the mains voltage is higher than 480 V connect the external filter to the out put side of the transformer instead of the supply side of the transformer Grounding In the case of bad ground connections in the installation the distance between the lines to the grounding points E1 E2 in area A and the other grounding points of the frequency converter should be at least d4 400 mm in order to minimize interference injection from ground and ground cables to the power in put lines 52 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility EMC See also Division into Areas zones on page 0 Point of Connection for
225. table below Kl K2 Running status Open Open Stop Closed Open Running forward Open Closed Running reverse Closed Closed Stop Tab 12 9 2 wire control mode 1 configuration I gt If switch K1 and K2 are closed at the same time the frequency con verter stops according to E0 50 Stop mode and both FWD and REV LED indicators are lighted during stop status DOK RCONO4 VFC x610 ITOL EN P 117 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 2 wire control mode 2 Forward reverse run stop Step 1 Activate 2 wire control mode 2 Set E1 15 1 Forward reverse run stop Step 2 Define two digital inputs e Set one of X1 X5 input as 35 Forward running FWD e Set one of X1 X5 input as 36 Reverse running REV Example Connected switch K1 to X1 and set E1 00 35 Forward running FWD Connected switch K2 to X2 and set E1 01 36 Reverse running REV Fig 12 28 2 wire control mode 2 The control logic is shown tn the table below Kl K2 Running status Open Open Stop Closed Open Running forward Open Closed Stop Closed Closed Running reverse Tab 12 10 2 wire control mode 2 configuration 118 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 3 wire control Step 1 Define 3 digital inputs To use 3 wire function define the digital inputs first and then activate the con trol mode Otherwise warning code PrSE w
226. tance to va Probes motor power p Reference cams cable 1 Bus cables I Fuse drivers Frequency Converter Distribution Other loads i Connection mains of installation d4 min 400 mm N Main switch 1 E3 E4 L1 L2 L3 Earth circuit connector Input terminals m DG m PE Connect to mounting plate control cabinet over large surface area he l e See connected equipment grounding conductor d3 min 200 mm 7P Power supply cable Blower connection single phase or three phase Mains choke optional Eguipment grounding conductor or the conponents External mains contactor Motor blower Shield connection for cables Fig 9 3 Control cabinet mounting according to interference areas exemplary arrange ments 50 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility EMC 9 3 4 Design and Installation in Area A Interference free Area of Con trol Cabinet Arrangement of the Components in the Control Cabinet Comply with a distance of at least 200 mm distance d1 in the figure e Between components and electric elements Switches pushbuttons fuses terminal connectors in the interference free area A and the components in the two other areas B and C Comply with a distance of at least 400 mm distance d4 in the figure e Between magnetic components such as transformers mains chokes and DC bus chokes that are directly co
227. ter default settings if necessary Code nme Senora Be Min A b0 10 Parameter mitzatien o2 000 Stop e 0 Inactive This parameter will be reset to 0 Inactive automatically after parameter initi alization e 1 Restore to default settings All parameters are restored to factory default settings except for C0 51 C0 52 Fan maintenance parameters C1 00 C1 24 Motor parameters E9 05 E9 07 E9 10 E9 15 Error records d0 23 Power stage running time e 2 Clear error record Parameter E9 05 9 07 E9 10 E9 15 Error records will be cleared 68 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 1 3 Parameter Replication This function is used for setting multiple frequency converters with the same settings via the operating panel With this function users only need set parameters of one frequency converter Source converter and then replicate its settings for all the other frequency converters target converters Code Name O Be Min A poli Parameterrepicaion oa To S e 0 Inactive This parameter will be reset to 0 Inactive automatically after parameter rep lication e 1 Backup parameters to panel from source converter to panel All parameter settings are copied from the source frequency converter to the operating panel EXCEPT that of Read only parameters C0 51 C0 52 Fan maintenance parameters C1
228. teror oor Read pi Outputcurentatasteror Fo Re 9 13 Outputvotageatlasteror bo Leg 89 14 oc busvotegeatlsteror ObO I oe 3 15 Powermaduletemperatureatlasteror 1 Lei Value range of E9 05 E9 07 No error OC 1 overcurrent at constant speed OC 2 overcurrent during acceleration OC 3 overcurrent during deceleration OE 1 overvoltage at constant speed OE 2 overvoltage during acceleration OE 3 overvoltage during deceleration OE 4 overvoltage during stop UE 1 undervoltage during run SC current surge or short circuit IPH L input phase loss OPH L output phase loss ESS soft start error OL 1 converter overload OH converter over temperature UH converter under temperature FF fan failure OL 2 motor overload Ot motor over temperature t Er motor parameter tuning error dirl forward running lock error O 0 NI U B LA M CH B U U JU N N N NP Ff H O M O D M ON H OCH DOK RCONO4 VF C x610 ITO1 EN P 247 259 Bosch Rexroth AG VFC x610 Series Appendix 41 42 43 44 50 55 dir2 reverse running lock error E St terminal error signal FFE firmware version mismatch rS Modbus communication error IdE converter internal error PbrE parameter backup restore error 248 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Appendix 19 3 5 Group U Panel Parameters UO General panel parameters code O
229. th ends over a large surface area and in short form In the case of potential differences between beginning and end of the line run an additional bonding conductor in parallel This prevents compensating current from flowing via the shield The guide value for the cross section is 10 mm You absolutely have to equip separate connections with connectors with groun ded metal housing In the case of non shielded lines belongs to the same circuit twist feeder and return cable 56 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility EMC 9 3 9 General Measures of Radio Interference Suppression for Relays Contactors Switches Chokes and Inductive Loads If in conjunction with electronic devices and components inductive loads such as chokes contactors relays are switched by contacts or semiconductors ap propriate interference suppression has to be provided for them e By arranging free wheeling diodes in the case of d c operation e In the case of ac operation by arranging usual RC interference suppression elements depending on the contactor type immediately at the inductance Only the interference suppression element arranged immediately at the induc tance does serve this purpose Otherwise the emitted noise level is too high which can affect the function of the electronic system and of the drive If possible mechanical switches and contacts should only be realized as snap
230. th older newer firmware Contact with service Control board may be removed to another device Contact with service 13 3 24 Error 44 rS Modbus Communication Error Possible reason Solution Device connection problem Check device communication connection Communication target error Check status of communication target 176 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Diagnosis 13 3 25 Error 50 idE Converter Internal Error Possible reason Solution Internal error occurs Contact with service 13 3 26 Error 55 PbrE Parameter Backup Restore Error Possible reason Solution Error occurs during parameter backup restore process Contact with service DOK RCONO4 VF C x610 ITO1 EN P 177 259 Bosch Rexroth AG VFC x610 Series Diagnosis 13 4 Error Handling 13 4 1 Restarting after Power Loss code Name te I Defaut Mm Tat 0 Inactive E0 45 Power loss restart Stop 1 Active E0 46 Power loss restart delay 0 0 10 0 Stop E0 45 decides the restart behavior after power loss e Run command source is from panel E0 45 0 The frequency converter only starts after pressing lt Run gt button E0 45 1 The frequency converter will automatically start after E0 46 Power loss restart delay without pressing the lt Run gt button after power on e Run command source is not from panel E0 45 0 The frequency converter remains static even if a running command exists
231. the motor mechanically freewheels to stop Freewheeling stop can also be activated by X1 X5 digital inputs When the digital input signal is active the frequency converter freewheels to stop If the digital input signal is inactive and a run command Is active the frequency converter resumes the previous running status e E0 50 2 Freewheeling with stop command decelerating with direction change When stopping command is active the motor freewheels to stop as EO 50 When direction command is changed during running the motor deceler ates to stop according to the defined deceleration time as EO 50 27 If an error occurs due to too fast deceleration increase the deceler ation time or calculate if additional resistor braking Is necessary 108 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters DC braking during deceleration to stop Code Name ren au Min At Sites iezesieg o 1 sop Stop DC braking frequency 0 00 E0 52 resno d 0 00 50 00 Hz 0 01 Stop E0 53 Stop DC braking time 0 0 20 0 s 0 0 Inactive Mt 041 Stop E0 54 Stop DC braking current 0 0 150 0 0 0 01 Stop IL J Stop 011 J Stop 16 Stop DC braking activation 0 1 Ston 0 1 Stop 0 1 Stop DC braking to stop can be activated in two ways e by parameter settings E0 50 0 E0 53 gt 0 E0 54 gt 0 Output frequency lt E0
232. the load from the motor shaft for rotational auto tuning Set auto tuning mode and start motor parameter auto tuning Set the following parameter according to the control mode of the frequency converter and the application situation code Ware Setor M A C101 wotorparametertuning 02 o 5e e 0 Inactive The auto tuning function is by default inactive e 1 Static auto tuning This mode can be used for both V f control and SVC control e 2 Rotational auto tuning This mode can be used ONLY for SVC control Press the lt Run gt button on the operating panel to start auto tuning In the proc ess of auto tuning a status code tUnE will be displayed on the operating panel When the auto tuning process is complete the status code disappears and the settings of the following parameters will be obtained automatically V f control SVC control Static auto tuning on Parameters obtained by auto tuning auto tuning C1 12 Motor rated slip frequency C1 20 Motor no load current C1 21 Stator resistance C1 22 Rotor resistance C1 23 Leakage inductance C1 24 Mutual inductance C3 05 Current loop proportional gain C3 06 Current loop integral time C3 00 Speed loop proportional gain C3 01 Speed loop integral time EH lt lt EN EH ER E ER ra ER Eu ES Tab 12 15 Parameters obtained by auto tuning 154 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and P
233. tion pre warning 01 f Stop 140 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters Stall overvoltage prevention This function is used to prevent the frequency converter from overvoltage during deceleration when the load is excessively heavy or the deceleration time Is ex cessively short Code Nme J Senone Be Mn A 1 Stall overvoltage protection en C0 25 Overvoltage prevention mode abled resistor braking disabled po fe Stop Stall overvoltage prevention 1P 200 VAC 300 390 V 390 C0 26 Stop level 3P 400 VAC 600 785 V 770 With stall overvoltage prevention the frequency converter detects the DC bus voltage and compares it with CO 26 Stall overvoltage prevention level during deceleration e DC bus voltage gt C0 26 The output frequency stops deceasing e DC bus voltage lt CO 26 The output frequency resumes decreasing The typical behavior of stall overvoltage prevention is shown as the figure be low DC bus voltage C0 26 Output freguency Fig 12 41 Stall overvoltage prevention during deceleration Z If CO 26 is too low the deceleration process may fail DOK RCONO4 VF C x610 ITO1 EN P 141 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Stall overcurrent prevention This function is used to prevent the frequency converter from overcurrent when the load is excessively heavy or the acceleration time is excess
234. tor slip frequency Copnfigurationm nen 152 Motor parameter auto tuninmg ena 153 IZL VFC 3610 REENEN eege 155 Ee e EE 155 User defined V curve configuration nenn 156 Slip Compensation factor configuration ss sssssseserrrrsrrrrsrrrrererreree 158 TOFQUC DOOST SEEN nee 159 XXII DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Table of Contents Page Optimization functions for MT Control 162 12 11 3VFE EE EE eeh leen 164 SVE control OOP ee age TL D 164 Speed control Mode ae 164 Torque Control Moden ene 165 13 PIAGNOS S zober ek 169 13 1 Status Codes een 169 13 2 WarnlinG 008 ernennen 169 13 3 EMO Code nenne 170 13 3 1 Error 1 OC 1 Overcurrent at Constant Gpeed 170 13 3 2 Error 2 OC 2 Overcurrent during AcCcCeleration 170 13 3 3 Error 3 OC 3 Overcurrent during Deceleratton 171 13 3 4 Error 4 OE 1 Overvoltage at Constant Speed 171 13 3 5 Error 5 OE 2 Overvoltage during AcCcelerationm 171 13 3 6 Error 6 OE 3 Overvoltage during Deceleraton 172 13 3 7 Error 7 OE 4 Overvoltage during Stop 172 13 3 8 Error 8 UE 1 Undervoltage during Run 172 13 3 9 Error 9 SC Current Surge or Short Cireut 172 13 3 10 Error 10 IPH L Input Phase Loes E 173 13 3 11 Error 11 OPH L Output Phase Loss nennen nenn 173 13 3 1ZError 12 ESS SOC Start Error ae lanka s vl Kino 173 13 3 13 Error 20 OL 1 Converter Overload 0 402202400002n 020 vone 174
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236. tput frequency E0 08 Setting frequency U I Actual acceleration time Actual deceleration time Set acceleration time Set deceleration time Fig 12 12 Acceleration and deceleration time 4 groups of acceleration deceleration time are available which can be selected by setting X1 X5 digital inputs code Name I enore ea Win At 83 11 Deceleration time 2 83 14 accelerationtime4 01 6 0000 o 11 J stop DOK RCONO4 VF C x610 ITO1 EN P 95 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Example e Set E1 00 X1 inpu 10 Acceleration deceleration time 1 activation e Set E1 01 X2 inpu 11 Acceleration deceleration time 2 activation The Acceleration Deceleration time configuration is shown as below X1 E1 00 10 X2 E1 01 11 Acceleration time Deceleration time Inactive Inactive E0 26 Acceleration time E0 27 Deceleration time Active Inactive E3 10 Acceleration time 2 E3 11 Deceleration time 2 Inactive Active E3 12 Acceleration time 3 E3 13 Deceleration time 3 Active Active E3 14 Acceleration time 4 E3 15 Deceleration time 4 Tab 12 6 Acceleration deceleration time configuration Acceleration and deceleration curve mode configuration Two curve modes are available for acceleration deceleration linear curve and S curve The S curve mode is used to achieve a smooth starting or stopping RECHERCHER Acceleration deceleration 0 L
237. tting freguency from X5 Fig 12 7 X5 pulse input and setting freguency 7 To set X5 pulse input properly see chapter 12 2 2 X5 Pulse Input Configuration on page 73 88 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters Adjust the setting frequency by digital input Up Down command The setting frequency can also be adjusted with command of Up Down Reset by setting the status of digital inputs X1 X5 The setting frequency will increase with Up command active decrease with Down command active reset to 0 with Reset command active To use this function take the following steps Step 1 Set the frequency setting source Set either the first or the second frequency setting source to 11 Digital input Up Down command Code ne ete Defaut Mn Ati E0 00 First frequency setting source 11 Digital inputUp Down 0 Stop E0 02 Second frequency setting source command LGS Ire Con Step 2 Select any 3 digital inputs and define functions accordingly Code Nae tane Defaut Win A o 11 St LOI mn ____0 FrequeneyUpeammand 0 1 Sp 1 02 X3 input 21 Frequency Down command 0 1 Stop 22 Up Downcommandreset 0 1 Stop 011 15e Step 3 Set the change rate and initial freguency for Up Down operation KEE E1 16 Up Downterminalchangerate 0 10 100 00 Hz s E1 17 Up Down terminal initial frequency 0 00 E0 09 Hz 0 00 0 01 R
238. tting source switching and combination cannot be active at the same time DOK RCONO4 VFC x610 ITOL EN P 83 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 4 2 Select the Frequency Setting Source General setting Different frequency setting sources can be selected by setting parameter E0 00 First frequency setting source or E0 02 Second frequency setting source Code ne ete Defaut Mn Tat 150 00 Frstirequencysettngsource 020 o _ Stop 0 02 Second trequencysetingsource 0 21 2 Stop e 0 Panel potentiometer The setting frequency Is set by adjusting the potentiometer on the operating panel e 1 Panel button setting The setting frequency is set by parameter E0 07 Digital setting frequency Pressing lt gt and lt a gt buttons on the operating panel will decrease and in crease the output frequency respectively when the frequency converter is running e 2 All analog input The setting frequency is set by All input e 3 Al2 analog input The setting frequency is set by Al2 input e 10 X5 pulse input The setting frequency is set by pulse input via X5 input e 11 Digital input Up Down command The setting frequency is set by command of Up Down Reset via X1 X5 in puts e 20 Communication The setting frequency is set by engineering software PLC or other external device via Modbus protocol e 21 Multi speed settings The setting frequency is set by multi
239. ual carrier frequency Power stage running time All input value Al2 input value Digital input status 1 Digital output status Pulse input frequency PID reference engineering value PID feedback engineering value High resolution output current Firmware version VFC x610 Series Minimum unit 0 01 Hz 1 rom 0 01 Hz 1 rom 0 1 0 1 1V 0 1A 0 1 kW 1V 0 1 LC 1 kHz 1h 0 1V 0 1 mA 0 1V 0 1 mA 0 1 kHz 0 1 0 1 0 01 0 01 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Appendix 19 4 Appendix IV Certification 19 4 1 CE Declaration of conformity For Frequency Converters VFC x610 there are declarations of conformity which confirm that the devices comply with the applicable EN Standards and EC Direc tives If required you may ask our sales representative for the declarations of conformity I gt Currently applicable to 3P 400 VAC 5K50 15KO other models are in process of certification CE conformity regarding Low Voltage Directive JEN61800 5 1 IEC 61800 5 1 2007 CE conformity regarding EMC product standard EN 61800 3 IEC 61800 3 2004 Tab 19 1 Conformity and standards CE label High voltage test According to standard EN 61800 5 1 all VFC x610 components are tested with high voltage Fig 19 7 CE label DOK RCONO04 VF C x610 ITO1 EN P 251 259 Bosch Rexroth AG VFC x610 Series 252 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Index 0 9
240. uency converter power do not match Motor power has to match with frequency converter power Wrong setting of motor parameters 1 motor parameters setting according to motor name No connection of converter and motor Check motor cable connections DOK RCONO4 VF C x610 ITO1 EN P 175 259 Bosch Rexroth AG VFC x610 Series Diagnosis 13 3 20 Error 40 dir1 Forward Running Lock Error Possible reason Solution Direction control E0 17 1 Forward only ee Correct the parameter setting Direction command Is reverse 13 3 21 Error 41 dir2 Reverse Running Lock Error Possible reason Solution Direction control E0 17 2 Reverse only ere Correct the parameter setting Direction command Is forward 13 3 22 Error 42 E St Terminal Error Signal Possible reason Solution External error caused by input sig nals via external terminals Check external terminals status z ein Ensure the right external signals have been connected correctly a on ane to the right multi function external terminals which are assigned for external error input E1 00 E1 04 32 33 Converter stop caused by E Stop ac Check the stop command via Modbus communication tive command via Modbus communi 0X0088 stop according to parameter setting 0X0090 E stop cation active If converter receives 0X0090 E St will be displayed 13 3 23 Error 43 FFE Firmware Version Mismatch Operating panel may be placed to the frequency converter wi
241. ues e 1 Continue integral regulation when frequency arrives at upper lower limit When the PID output reaches the limits the integral continues up to its possi ble numerical limit This mode is used in applications with stable reference values When the dif ference between reference and feedback changes more time is needed to eliminate the impact of accumulated integral regulation before the integral value can follow the change in the trend DOK RCONO4 VF C x610 ITO1 EN P 135 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 9 5 PID Deactivation by Digital Input o E4 00 0 or a E1 00 E1 04 41 and the corresponding multi function digital input terminal is closed V Freguency setting PID deactivated PID deactivated Freguency output hri 7 1 Feedback input PID active PID active Fig 12 38 PID deactivation by digital input The PID control is deactivated in the following ways e PID reference channel E4 00 0 No PID control or e X1 X5 inpu E1 00 E1 04 41 PID deactivation and respective multi function digital input terminal is active 12 9 6 PID Engineering Value Display This function is used to display an engineering value which is convenient for the application engineering with scaling the output value follow the equations be low e User defined setting speed d0 04 d0 02 x E5 02 e User defined output speed d0 05 d0 00 x E5 02
242. un Example E1 00 20 E1 01 21 E1 02 22 Fig 12 8 External control terminals Connect switch K1 to X1 and set E1 00 20 Frequency Up command DOK RCONO04 VFC x610 ITO1 EN P 89 259 Bosch Rexroth AG Functions and Parameters Connect switch K2 to X2 and set E1 01 21 Connect switch K3 to X3 and set E1 02 22 VFC x610 Series Frequency Down command Up Down command reset Kl K2 K3 Response of setting frequency Closed Open Closed Open Closed Is reset to 0 00 Hz Increases from E1 17 with the SES SE Open change rate defined by E1 16 Decreases from E1 17 with the SE Closed Open change rate defined by E1 16 Open Open Open No change Closed Closed Open No change Tab 12 3 K1 K2 K3 settings 7 Up Down Reset command is only active when the freguency con verter is running Whether the setting freguency modified by Up Down terminals will be saved or not after power off depends on LEO 06 see chapter 12 4 5 Frequency Setting Saving on page 100 90 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters Adjust the setting frequency by multi speed function Multi speed function offers flexible switchable 8 independent stages of setting frequency The rotation direction of each stage depends on both the Stage ac Don and the Run command source see the table below Frequency source Run command source Rotation directi
243. unication Multifunction digital input Je eet E3 70 E3 72 63 74 Tab 12 13 Simple PLC configuration 126 259 DOK RCON04 VFC x610 IT01 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 8 2 Set the Simple PLC Mode code Ware serge bra Mn TA 63 00 SimplePtCrunningmode o3 0000 5 E301 SimplePtctimemutinier TL 1 1 Stop e E3 00 0 Inactive e E3 00 1 Stop after one cycle In this mode the freguency converter decelerates to 0 00 Hz after the last stage of simple PLC and then stops according to the configured stopping mode e E3 00 2 Continuously cycling In this mode the freguency converter decelerates to 0 00 Hz after the last stage of simple PLC and then starts a new cycle automatically e E3 00 3 Run with last stage after one cycle In this mode the freguency converter keeps running at the setting freguency of the last stage of simple PLC The actual duration for each stage is defined by following equation Take stage O as an example Trun E3 61 x E3 01 Based on the equation above the maximum duration of one cycle is 8 x 6 000 0 s x 60 800 hours DOK RCONO4 VFC x610 ITOL EN P 127 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 8 3 Set Speed Direction Acceleration and Deceleration Time cede Name San best Mn A E0 07 Digital setting frequency 0 00 E0 09 Hz 50 00 E3 40 Multi speed frequency
244. ut Copnfiguration nennen nennen 76 Analog Output Eonfiguration n anan taian a 78 Power Stage Configuration u ssssss2ssnnonnonnnnnnnnnnnnennunnnnnnnnn ann name nnn nen 80 SeE The Control Moden niert 80 Normal Heavy Duty Getting NNN 80 Carrier Freg enty gl e DEE 81 Fan Maintenance Reminder 002s02002002n0nnoonnnn nn nnn nn nnn ann nnn nn nnn nn 82 Basic Frequency Setting Sources uusuunnennennennnnnnnnnnnnnnnnnnnennnnnnnnnnnnnen 83 F nNeEIon DESEenpEIons ai 83 Select the Frequency Setting Source 84 General Setting ige 84 Frequency setting source switchmg nn en nennen 85 Frequency setting sources Commbination 86 Adjust the setting frequency by panel potentiometer 87 Adjust the setting frequency by panel button 87 Adjust the setting frequency by analog input All AI cee 88 Adjust the setting frequency by X5 pulse Immput nenn 88 Adjust the setting frequency by digital input Up Down command 89 Adjust the setting frequency by multi speed function 91 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG 12 4 3 12 4 4 12 4 5 12 5 12 5 1 12 5 2 12 5 3 12 5 4 12 55 12 5 6 12 6 12 6 1 12 6 2 12 6 3 12 7 12 7 1 12 7 2 12 7 3 12 7 4 Table of Contents Page Acceleration and Deceleration Contiguratton nennen 95 Acceleration and deceleration time Conftouration 95 Acceleration and deceleration curve
245. utput frequency in run status and Setting frequency in stop sta tus are displayed as the monitoring parameters which can be changed to oth er parameters with parameters U1 00 and U1 10 The default settings are based on standard applications with standard motors For a frequency converter with dust cover it is recommended to in stall an LED panel to perform the above operations 64 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Quick Start 11 4 Motor Parameters Auto Tuning For SVC control and applications with higher requirement to control accuracy in V f control motor parameter auto tuning is necessary Two modes of auto tun ing are available static auto tuning and rotational auto tuning The former mode IS mainly used for V f control and the latter is used ONLY for SVC control Check and make sure the following points before auto tuning e The motor is in standstill and not at high temperature e The power rating of the frequency converter is close to that of the motor e Set C1 05 C1 10 based on motor nameplate data If the power factor data is unavailable on the nameplate keep the default setting of C1 10 I gt Disconnect the load from the motor shaft for rotational auto tuning Set auto tuning mode and start motor parameter auto tuning Set the following parameter according to the control mode of the frequency converter and the application situation Code hme Setingrange I Deus Mm Tai
246. utssecdo o0 o 5 E215 Relay outputselecion 020 1 so e 0 Converter ready After powering on if no error occurs and there is no run command or output active indication the frequency converter is ready for running e 1 Converter running The output is active when the frequency converter is running and has fre quency output including 0 00 Hz e 2 Converter DC braking The output is active when the frequency converter is in Start or Stop DC braking see chapter DC braking before start on page 106 and chapter DC braking during deceleration to stop on page 109 e 3 Converter running at zero speed The output is active when the frequency converter is running at zero speed IS There is no output for this selection during dead zone time of rota tion direction change e 4 Speed arrival See chapter 12 7 2 Frequency Arrival on page 123 e 5 Frequency level detection signal FDT1 6 Frequency level detection signal FDT2 See chapter 12 7 3 Frequency Level Detection on page 124 e 7 Simple PLC stage complete 8 Simple PLC cycle complete See chapter 12 8 4 Stop and Pause Simple PLC Control on page 129 e 10 Converter undervoltage The output is active when DC bus voltage is lower than 230 VDC 1P 200 VAC models 430 VDC 3P 400 VAC models The output will be inactive when DC bus voltage resumes and becomes stable 76 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions
247. verexcitation braking is inactive e A higher factor brings a higher braking force However an excessive high factor may trigger errors of overcurrent OC 1 OC 2 OC 3 converter overload OL 1 or motor overload OL 2 Reduce the setting of the factor in such cases 110 259 DOK RCONO4 VFC x610 ITO1 EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 5 6 Resistor Braking This function is used to obtain an optimized braking performance of the fre quency converter in either V f control mode or SVC control mode By default the resistor braking is disabled This function can NOT be activated when the converter is in ee Status I Te Beau Mm A Stall overvo tage protection C0 25 Overvoltage prevention mode disabled resistor braking ena 1 Stop bled 1P 200 VAC 300 390 V 390 C0 15 Braking start point 1 Stop 3P 400 VAC 600 785V 770 C0 16 Braking duty cycle 1 100 Stop To use this function take the following steps Step 1 Activate the resistor braking function Set CO 25 2 Stall overvoltage protection disabled resistor braking enabled Step 2 Set the braking point based on model The default Braking start pont is different for 3P 400 VAC and 1P 200 VAC models which needs to be adjusted by setting parameter CO 15 Braking start point according to the actual situations Step 3 Set the duty cycle Set parameter C0 16 Braking duty cycle according to the
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249. xroth AG Functions and Parameters 12 9 2 Selecting the Reference and Feedback Before using PID control function make sure E4 00 0 No PID control Take the following steps to configure the PID reference Step 1 Select the PID reference channel code SNe O ee Mm Tat 154 00 PIDreerencechannel 7 TOT Se E4 03 PID engineering analog reference 0 00 10 00 0 00 0 01 Run E4 04 PID engineering speed reference 0 30 000 rom D 1 f Run e E4 00 0 No PID control The PID control function is inactive e E4 00 1 Panel potentiometer The reference value is set by adjusting the potentiometer on the operating panel e E4 00 2 Panel button setting The reference value is set by E0 07 Digital setting frequency which can be decreased or increased by pressing the lt gt or lt a gt buttons on the operating panel respectively when the frequency converter is running e E4 00 3 All analog input The reference value is set by All analog input e E4 00 4 Al2 analog input The reference value is set by Al2 analog input e E4 00 5 X5 pulse input The reference value is set by pulse signal via X5 Input e E4 00 7 Communication The reference value is set by engineering software PLC or other external de vices vla Modbus or other communication e E4 00 8 PID engineering analog reference E4 03 The reference value is set by parameter E4 03 e E4 00 9 PID engineering speed refe
250. y according to LEO 61 J og acceleration time Jog command inactive Decelerate to prior Setting frequency accord ing to EO 27 Deceleration time DOK RCONO4 VF C x610 ITO1 EN P 115 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters Output frequency E0 08 E0 60 Actual acceleration time Actual deceleration time r Setting deceleration time Setting acceleration time Fig 12 26 J og acceleration deceleration time Forward jog Reverse jog Running status Active Active Stop Active Inactive J og forward Inactive Active og reverse Tab 12 8 J og configuration 27 If the jog command direction does not match the current jog running direction the converter will stop according to E0 50 Stopping mode 116 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 6 3 2 wire 3 wire Control Forward stop reverse stop 2 wire control mode 1 Step 1 Activate 2 wire control mode 1 Set E1 15 0 Forward stop reverse stop Step 2 Define two digital inputs e Set one of X1 X5 input as 35 Forward running FWD e Set one of X1 X5 input as 36 Reverse running REV Example Connected switch K1 to X1 and set E1 00 35 Forward running FWD Connected switch K2 to X2 and set E1 01 36 Reverse running REV Fig 12 27 2 wire control mode 1 The control logic is shown tn the
251. y Converter VFC 3610 of 5 5 kW 5K50 Modify the duty mode of the frequency converter from Heavy duty to Nor mal duty e 1 HD Heavy duty This mode is set by default Example A motor of 7 5 kW Is used to drive a heavy load e g a compressor Select a Frequency Converter VFC 3610 of 7 5 kW 7K50 UC For overload capability and output current in ND and HD modes see chapter 6 1 2 Output on page 18 80 259 DOK RCONO4 VFC x610 ITOL EN P VFC x610 Series Bosch Rexroth AG Functions and Parameters 12 3 3 Carrier Frequency Setting Code O S Set Min At u 0 Inactive C0 06 Carrier frequency automatic adjustment Stop 1 Active The carrier frequency Is 4 kHz by default With setting parameter C0 05 the car rier frequency can be modified to an integer value of 1 15 kHz The relationship between the carrier frequency heat dissipation noise level and leakage current and interference is shown as below Heat dissipation Noise Leakage current and interference Higher carrier frequency Higher Lower Higher Lower carrier frequency Lower Higher Lower Tab 12 2 Influence of carrier frequency For derating figures related to carrier frequency see chapter 6 2 2 Derating of Electric Data on page 22 7 To achleve optimized performance the carrier freguency setting should follow the equation C0 05 gt 10 x E0 08 With setting C0 06 1 the carrier frequency can also be changed automatical l
252. y after pressing the lt Run gt button The motor runs in the direction opposite to expected The motor vibrates and runs in uncertain directions after each starting Increase the acceleration time Increase the deceleration time Incorrect wiring Check if U V W outputs of the main circuit are shorted or grounded Change the sequence of any two phases of U Vand W One phase of U V and W is disconnected output phase loss Tab 11 7 Solutions for simple errors during commissioning 11 6 Restoring Parameters to Factory Defaults If the frequency converter fails to run the motor due to incorrect parameter set tings a simple solution is to initialize the parameters to factory defaults Setting b0 10 1 will start initialization Please be sure that the parameter settings match with the motor and the field applications after factory defaults restore Adjust the parameter settings after factory defaults restore if necessary Output frequency Set by the potentiometer E0 00 Acceleration deceleration time Linear Acc for 5 s Dec for 5 s E0 26 E0 27 Protection mode incase of Motor rated current C1 07 Motor thermal protection time constant C1 74 low speed derating frequency C1 75 motor overload or overheat and zero speed load C1 76 lt Run gt lt Stop gt buttons as command sources potentiome ter as frequency setting source V f curve mode Linear Operating panel operation Tab 11 8 Parameter settings
253. y alert symbol in accordance with ANSI Z535 6 2011 The signal word is meant to draw the reader s attention to the safety instruction and identifies the hazard severity The safety alert symbol a triangle with an exclamation point which precedes the signal words DANGER WARNING and CAUTION is used to alert the reader to personal injury hazards DANGER DANGER In case of non compliance with this safety instruction death or serious injury will occur A WARNING In case of non compliance with this safety instruction death or serious injury could occur A CAUTION In case of non compliance with this safety instruction minor or moderate injury could occur In case of non compliance with this safety instruction property damage could occur DOK RCON04 VFC x610 IT01 EN P 3 259 Bosch Rexroth AG VFC x610 Series Safety Instructions for Electric Drives and Controls 1 3 General Information 1 3 1 Using the Safety Instructions and Passing Them on to Others Do not attempt to install and operate the components of the electric drive and control system without first reading all documentation provided with the prod uct Read and understand these safety instructions and all user documentation prior to working with these components If you do not have the user documenta tion for the components contact your responsible Bosch Rexroth sales partner Ask for these documents to be sent immediately to the person or persons re spon
254. y to keep the power module temperature within the normal range DOK RCONO4 VF C x610 ITO1 EN P 81 259 Bosch Rexroth AG VFC x610 Series Functions and Parameters 12 3 4 Fan Maintenance Reminder This function is used to remind users maintaining the cooling fan in time The maintenance time can be set according to the actual application conditions Cie em I Seinarme ot wn 0 51 Fantotaruningtime Saz o i Read SE 65 5351 a 5 Inactive C0 53 Fan total running time reset 1 Active To use this function take the following steps Step 1 Set the maintenance time of the fan properly Set parameter C0 52 Fan maintenance time according to the actual application conditions after Quick Star of the frequency converter Step 2 Observe the fan lifetime status at warning When a warning code FLE Fan maintenance period expired is displayed on the operating panel C0 51 Fan total running time is higher than C0 52 Fan maintenance time e Pause the display of the warning code FLE by pressing the lt F unc gt button e Perform fan maintenance or replacement Step 3 Reset the fan lifetime counter after fan maintenance or replacement e Set parameter C0 53 Fan total running time rese to 1 Active After the execution C0 53 and C0 51 will be reset to 0 automatically By now the warning code FLE is cleared completely e Adjust the value of CO 52 Fan maintenance time if necessary 82 259 DOK RCONO

Rexroth Frequency Converter

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