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Thyritop 40

1. Broad band Power Supply 1 Relay Outputs Analog Inputs Rd set poin Alarm Limit Option 230 VAC 20 to e N 500 VAC 10 kk am S 14 04 2014 t THYRITOP 40 external fuse is required 2A slow acting RJ45 patch cable 2p Controller lock Control Inputs V5 rh X211121314 134 x6 31 32 33 E Ground M1 T E Input D M1 5 Input 1 M1 Peewee ewer Qe cece 4 OO OO O LL O OL O OL 4 O 4 O 44 TOSSES O O 4 O O O SS O 4 4444 4 4 4 4 04444 44 44 4444 4 AO 44 444 4A 4 O O AAO only for HF types LBA 2 Local Operating amp Display Unit e Thyritop Tool Software for PC 5 e g Profibus DP Modbus RTU S ProfiNet Ethernet IP Modbus TCP DeviceNet 5 Bus Option example Profibus DP a Ground M24 c Q a o Temperature Sensor Wi x m E w a Example Ohmic Load in Star Connection These connections must be wired by the user 1 for 690V types separate power supply is required x20 Input 2 M2 el Input 3 M2 all other types separate power supply is possible 42 Default setting 61 THYRITOP 40 3P 3 PHASES POWER CONTROLLER 8 3 T1 U1 L1 CTETUR EA4A F1 V1 L2 gege F3 WI 13 A F5 X50 I x T Broad band Power Supply 1 jw ya x Relay Outputs Analog Inpu
2. 25 3 1 7 BLUETOOTH This option is only available with model no P01646945 It can be switched on and off in the submenu of the LBA 2 It offers a wireless operation of Thyritop 40 e Via Thyro App by Android smartphone or tablet PC e Thyritop Tool Family e g by laptop and Bluetooth As soon as the LBA 2 is connected via Bluetooth using the Thyro App to a Smartphone or Tablet PC or to a PC via the Thyritop Tool Family the display of the LBA 2 shows a Bluetooth symbol and all other functions of the LBA 2 will be automatically deactivated Therefore operations via display and via Bluetooth are not possible at the same time Once the Bluetooth connection has ended the display of the LBA 2 is active again NOTE When using the Bluetooth feature all other functions are deactivate except the BLUETOOTH ACTIV SYMBOL this also applies to the PROCESS DATA recorder 3 1 8 PASSWORDS AUTHORIZATION CHAUVIN ARNOUX THYRITOP 40 CHAUVIN ARNOUX THYRITOP 40 Access level 1 1 PIN entry Level 1 PIN Level PIN Time to lag aut Fig 9 Access levels Password Level 1 160387 Access to parameter settings or EasyStart function Password Level 2 311263 Access to detailed parameter settings of the power controller CAUTION To avoid unauthorized access change your password settings the first time you use the LBA 2 Only 6 digit numerical password combinations are possible 3 1 9 UPLOAD NEW LBA 2 FIRMWARE This functio
3. Fig 10 Language selection 3 2 3 SELECT LOG FILE FOLDER folder with valid log files can be selected via the folder selection Once the folder is selected it will be stored in the user s Windows profile and will be applied again when the program is restarted Selecting a folder means that the folder will be scanned and all files opened in order to see whether the log files are valid If there is no read permission for the folder no data can be located Data that cannot be opened will be ignored Data that do not have the required log file identification will be ignored Ek LBA 2Tocl Fig 11 Folder selection 3 2 4 CALENDAR NAVIGATION If no valid log files can be found in the selected folder Calendar navigation will display crossed out of date values If valid log files are located the valid date values will be visible Dates between the first and last valid dates which are invalid will also be crossed out After selecting a new folder the last valid log date will be selected When clicking onto a valid date a diagram from that day will be illustrated Demnbes 207 Fb 4 December Al F Mo Tu We Th Ur a Lu Be Te We Th Pr Sa us Fig 12 Calendar navigation Fig 13 Calendar navigation with no log files found 3 2 5 TIME AXIS STANDARD ZOOM Once the program has been turned on each diagram will be displayed with the 24h zoom setting This corresponds to the data stored in the log file By clicking on the o
4. Setpoint inputs Control start P EGO end Signal type Selection between 0 5 V 0 10 V and 0 20 mA NOTE For signal range 0 5 V 0 10 V Please open jumper X222 For signal range 0 20 mA Please close jumper X222 Control start contro end coma LO O 35 Setpoint link Relay LED pulse inhibit X 1 Selection between Addition SW1 SW2 Subtraction SW1 SW2 Multiplication SW1 SW2 100 Inverse Multiplication SW1 1 SW2 100 EA A a ss Select event Mode Error acknowledge of controller inhibit Error acknowledge of input X5 2 19 Delay time Functionality Ko eT Select event Mode Error acknowledge of controller inhibit Error acknowledge of input X5 2 19 Delay time Functionality Select event Mode Error acknowledge of controller inhibit Error acknowledge of input X5 2 19 Delay time Functionality LED Control A EE RE Select event Mode Error acknowledge of controller inhibit Error acknowledge of input X5 2 19 Delay time Functionality Select event Mode Error acknowledge of controller inhibit Error acknowledge of input X5 2 19 Delay time Functionality Select event Mode Error acknowledge of controller inhibit Error acknowledge of input X5 2 19 Delay time Functionality See chapter Error acknowledgment Data logger Selection between switch static Monoflop blink alpha PWM switch delayed cyclic M
5. o E GS RI45 Li 27 05 2014 patchcable 2 R2 Separate power supply for 690V types is required Separate power supply for all other types possible 1 Delivery state 2 JJ E a m cL Terminal description on the device y mmm These connections must be wired by the user 64 THYRITOP 40 1P VSC 2 2 STEP SECONDARY VSC 8 6 DE ceras X50 aD LL 27 05 2014 1 T1 THYRITOP 40 1P VSC 2 L1 1 U1 T1 1 U2 F1 L Boo L1 2 W1 A E 4 e T1 2 W2 Rioad a L L L I f S 5 S i TN z A 5 E Remarks 1 Separate power supply for 690V types is required Separate power supply for all other types possible NG TAA Ah 2 Delivery state Terminal description on the device These connections must be wired by the user 7 3 1 X7 1 EH Broad band 2 13 S x72 33 Power Supply O 1132193 SEA 3b 132 72 E Power Section Driver A5 Temperature sensor i LB A 2 Local Operating amp Display Unit j Analog Outputs Control Inputs Thyritop Tool Software for PC actual values e g Profibus DP Modbus RTU Prof Net ethernet 1P Modbus TCR Device tet Bus Option example Profibus DP pal Relay Outputs Input 230 VAG 20 ta Kl 500 VAC 10 i Inputs set point Alarm Limit Option Controller lock x20 RESET E M 24v cl I
6. 1 0 O O 8 LOC Motor potentiometer set point 4 LOCAL 0 1 O O 4 REMOTE Bus set point 3 0 0 1 1 3 ANA Analog set points 1 2 0 0 O 0 0 All set points inactive 17 2 3 CONTROL TYPES Thyritop 40 has five control types effective as underlying controls Mains voltage variations and load changes are directly and therefore quickly adjusted by bypassing of the slow temperature control system Before commissioning of the power controller and selection of a control type you should be familiar with the operating procedure respectively the effect for application further see TAB 1 BEHAVIOR IN CASE OF LOAD CHANGE in the following chapter 2 3 1 CONTROLLED VALUE The controlled value effective on the load is proportionate to the total set point depending on the control type CONTROL TYPE CONTROL VALUE PROPORTIONATE TO THE TOTAL SET POINT P control output active power P U control output voltage Urms U control output voltage U rms control output current Irms I control output current l rms No control Depending on operating mode TAKT TS TO ratio full scale 1 VAR alpha full scale 180 el LIMITING OF SIGNALS Independent of the control type set additionally minimum and maximum limiting values may be set For this purpose also refer to Fig 1 control characteristic The maximum limiting values determine the maximum modulation of the load The minimum limiting values should ensure minimum modulation via the control ang
7. Cl Set point 2 THYRITOP 40 1P VSC 2 T1 1 U2 T3 lt 11 2 W2 2n op ed Nn ba P 1 2 2 3 a r 2 Remarks Temperature sensor LBA 2 Local Operating amp Display Unit Thyritop Tool Software for PC eg Profibus DP Modbus RTU ProfiNet Ethernet IP Modbus TCP DeviceNet Analog Outputs Control Inputs actual values Power Supply SYT9 c x static x Bus Option S example Profibus DP s ES ZE m 2 S SS Ss Z d 5 Naa E E 22 S 8 8 3 8 55 amp 00 5 5 RAS J L patchcable 2 2 R toad eemeeeeeee 63 THYRITOP 40 1P VSC 3 3 STEP PRIMARY VSC 8 5 THYRITOP 40 1P VSC 3 F5 N O e L1 2 V1 7 F Broad band Power Supply Power Section Driver 41 THYRITOP 40 Control Device example Profibus DP el Input 1 M1 only for HF units T1 3 W2 Temperature LBA 2 Local Operating amp Display Unit Thyritop Tool Software for PC E Ground M24 sasasasisass sensor Profiet Ethemet If Mods TOP DeviceNet Bus Option x20 Ground MZ ic Input 3 M2 1 Relay Outputs Analog Outputs Control Inputs Inputs actual values ag Profibus DP Modbus RTU EN y set point Alarm Limit Option E 5 230 VAC 20 3 3 to K1 K2 K3 a 2 5 D 500 VAC 10 K1 K2 LS 2 5 e 5 dn F 2 S g P
8. Power controller Thyritop 40 CONTROLE CHAUVIN ARNOUX GROUP SAFETY INSTRUCTIONS THE SAFETY INSTRUCTIONS AND OPERATING MANUAL ARE TO BE CAREFULLY READ PRIOR TO INSTALLATION AND COMMISSIONING OBLIGATION TO GIVE INSTRUCTIONS The following safety and operating instructions must be carefully read before assembly installation and commissioning of Thyritop 40 by those persons working with or on Thyritop 40 These operating instructions are part of the Power Controller Thyritop 40 The operator of this device is obliged to provide these operating instructions to all persons transporting commissioning maintaining or performing other work on the Thyritop 40 without any restrictions In accordance with the Product Liability Act the manufacturer of a product has an obligation to provide explanations and warnings as regards e the use of the product other than for the intended use e the residual product risk and e operating error and its consequences The information given below must be understood in this respect It is to warn the product user and protect him and his systems PROPER USE e The Thyristor Power Controller is a component which may only be used for control and regulation of electrical energy in industrial alternating current or 3 phase networks e The Thyristor Power Controller may at maximum be operated using the maximum admissible connected load according to information on the type plate e The Thyristor Powe
9. Thyritop 40 1P 37 H 8 15 105 150 320 229 6 260 1 100 1 2 70 50 75 H 17 30 130 150 320 229 6 260 1 100 1 1 30 100 110 H 25 44 175 150 320 229 6 260 2 100 1 0 91 180 130 H 30 52 190 200 320 229 8 263 2 150 1 1 10 200 170 H 39 68 220 200 320 229 8 266 2 200 1 1 10 315 280 HF 64 112 365 200 370 229 9 265 2 300 1 1 00 350 495 HF 114 198 595 175 412 340 15 266 3 500 1 1 00 630 650 HF 149 260 750 175 412 340 15 266 3 700 1 1 00 900 1000 HF 230 400 1450 242 762 505 35 268 4 1000 1 1 00 2x1000 1500 HF 345 600 1775 242 762 505 35 285 5 1500 1 1 00 4x900 2100 HF 483 840 2600 521 577 445 50 270 6 2000 1 0 91 4x1000 2900 HF 667 1160 3400 603 577 470 62 271 7 3000 1 1 00 4x1500 Thyritop 40 2P 37 H 15 25 175 225 320 229 10 272 1 100 1 2 70 50 75H 30 52 220 225 320 229 10 272 1 100 1 1 30 100 110 H 44 76 310 225 320 229 10 272 2 100 1 0 91 180 130 H 52 90 350 325 320 229 12 275 2 150 1 1 10 200 170 H 68 118 410 325 320 229 12 275 2 200 1 1 10 315 280 HF 111 194 700 325 404 229 15 277 2 300 1 1 00 350 495 HF 197 343 1150 261 502 340 22 278 3 500 1 1 00 630 650 HF 259 450 1465 261 502 340 22 278 3 700 1 1 00 900 1000 HF 398 693 2865 410 762 505 54 280 4 1000 1 1 00 2x1000 1500 HF 597 1039 3510 410 762 505 54 280 5 1500 1 1 00 4x900 2000 HF 1385 4800 526 837 445 84 282 6 2000 1 1 00 4x1000 2100 HF 796 4800 526 837 445 84 282 6 2000 1 1 00 4x1000 2750 HF 1905 6200 603 837 470 107 283 7 3000 1 1 00 4x1500 2900 HF 1905 6200 603 837 470 107 283 7 3000 1 1 00 4x1500 Th
10. current due to characteristics of the above mentioned heating elements automatic adjustment of the internal reference value to 100 is performed b V V VV VARA indication 16 17 Chap 3 4 La Fig 5 Relative monitoring 20 Quick current changes which may for instance occur in case of partial short circuit may be detected by overcurrent monitoring max a a Quick current changes which may for instance occur in case of load breakdown may be detected by undercurrent monitoring min c c NOTE FOR LOAD MONITORING If a Thyritop 40 3P is used in phase angle operating mode the star point of the load and the star point of the built in voltage transformers should be connected together to ensure an accurate load monitoring Please contact us in case of need The values in the following table apply to ohmic loads Different values apply may be required for specific heating resistors for instance IR radiators The adjustable values shown in the tables are load current variations on the present operating values NOTE Values 10 should be chosen carefully because it can cause wrong error messages e g due to strong fluctuations in mains voltage 7 aral oe Star connection Star connection a Star connection with separate star points without neutral conductor Delta connection with neutral conductor 2P 3P 3P EN Star with Star without delta Star with neutral Heating elements in separate neutr
11. or a PC Setting of parameters of the interface is performed using Thyritop Tool Familiy or LBA 2 The default baud rate is set to 9600 baud no parity 8 data bits 1 stop bit The following illustration shows connection of a Thyritop 40 to a PC using the RS232 interface also possible via fiber optic or Profibus Fig 22 Connection of PC to Thyritop 40 via RS232 For connecting the PC an RS232 cable is required On the Thyritop 40 side a 9 pin sub D plug and on the PC side a 9 pin sub D socket must be available The connecting socket X10 of the power controller is allocated as follows 1 1 connection ground nC TxD RxD nc ground Fig 23 X10 Allocation 49 ATTENTION The LBA 2 receives its power supply 5V via pin 8 of the socket X10 It is imperative that this voltage is not short circuited Otherwise damage to Thyritop 40 may be incurred If a PC is connected to the RS232 interface then this pin should be left unconnected since it is not needed for data transfer Generally all devices with an RS232 interface may communicate with Thyritop 40 The protocol used may simply be created by the user himself For this purpose a detailed description of the protocol used may be requested from Pyrocontrole refer to application document 5 2 FIBER OPTIC INTERFACE This widely used interface LL X30 LLE blue X31 LLS grey for quick and secure data transfer is fitted to Thyritop 40 as st
12. 1 START SCREEN CHAUVIN The start screen of LBA 2 is its central display which is the first to see after starting ARNOUX LBA 2 It can be switched to THYRITOP 40 Line chart 6 values optional Operation display 6 values optional Bar chart 4 values optional e Data logger The values which have been selected for the line chart will be saved as process data on the SD card by LBA 2 They can be analyzed by the free LBA 2 Tool see chapter 3 2 LBA 2 TOOL The four buttons on the start screen have the following functions 108V 514A 6 12kW 129 The list symbol will take the user to the main menu of the LBA 2 with further menus to parameterize and to configure e LBA 2 e Thyritop 40 The OFF button operates as a data backup before shutting down LBA 2 NOTE The LBA 2 must be shut down in order to save all settings and data prior to removing the LBA 2 from the power controller By using the logo key the user can switch between the line chart display the bar chart display the operation display and the data logger 23 3 1 2 SETTINGS LBA 2 CHAUVIN CHAUVIN ARNOUX ARNOUX THYRITOP 40 THYRITOP 40 Menu 112 gt Data logger Thyritop 40 gt gt A y Fig 7 Main menu LBA 2 sample To change anything on LBA 2 the button SETTINGS in the main menu has to be pressed By using the button LBA 2 the following menus will be available Settings for LBA 2 Operation display bar chart and line chart se
13. 2 which means that as a result of the connection not being in phase the switching here in comparison with the switching in example 1 does not lead to optimal grid load optimization dASM group from unit 1 M 2 x Thyritop 40 Unit 1 M Unit 2 Unit 3 M dASM group from unit 3 M 1 x Thyritop 40 Example 2 In the following diagram 3 dASM groups are connected to the three phase network with three single phase Thyritop 40 devices each L1 L3 m a RJ 45 patchcable Unit 1 M Unit 2 Unit 3 Unit4 M Unit5 M Unit 6 Unit 7 M Unit 8 Unit 9 o4 Even in a case where patch cables were connected between units 3 and 4 or 6 and 7 this configuration would generate the 3 dASM groups illustrated This is caused by the varying activation of the Thyritop 40 devices in the power grid unit 3 unit 4 unit 6 unit 7 The first Thyritop 40 in the dASM group in each case takes on the master function for grid load optimization of the dASM group For an activation unit setup with 3 dASM groups up to 3 X 32 96 Thyritop 40 devices could be connected Because as many dASM groups with 32 Thyritop 40 devices each can be realized for grid load optimization assemblies which are as large as desired with as many Thyritop 40 devices in total as desired can be equipped with grid load optimization Example 2 shows the following configuration dASM group from unit 1 M 3 x Thyritop 40 dASM group from unit 4 M 3 x
14. 2 8 EVENT REPORTS Messages can be seen in combination with line chart data when recorded during Thyritop 40 operation Events Error Warning Information po 16 10 3325 By clicking on the SHOW EVENTS button the event panel will be displayed If an m skn error a warning or information event is selected on this panel it will appear in the 10334 6 103325 diagram as a colored area The slider will return to the start of the Event TA If the event does not lie within the zoomed section the displayed section will be 10 34 17 10 34 36 moved accordingly Limit Only one event will be displayed at a time in the diagram If the event panel is 10 34 17 10 34 37 closed the currently displayed event will also be closed T Cas Fig 17 Event Panel details 29 3 2 9 PDF EXPORT By clicking on the EXPORT TO PDPF button the current status diagram together with a legend of the time series will be saved in a PDF file 3 2 10 EXAMPLE TASK For all production days in September 2013 process data have to be checked for thyristor current supply of the 10 00 o clock change of charges STEP BY STEP SOLUTION 1 Select the first day of production of the month 13 11 2013 in the calendar 2 Press the Standard Zoom Button 24h to show the whole day 3 Draw up Detail Zoom frame by using the left side of mouse from approx 9 45 a m to 10 15 a m Satam 4 Check the curve progression 4 September 5 By using the NEXT button right h
15. 300 1 500 1 700 1 1000 1 1500 1 2000 1 3000 1 BURDEN RESISTOR R40 02 2 70 1 30 0 91 1 10 1 10 1 00 1 00 1 00 1 00 1 00 0 91 1 00 2 7 1 3 0 91 1 1 1 1 mod esch ch sk 0 91 1 SEMICON DUCTOR FUSE F1 A 50 100 180 200 315 350 630 900 2 x 1000 4 x 900 4 x 1000 4 x 1500 50 100 180 200 315 350 630 900 2 x 1000 4 x 900 4 x 1000 4 x 1500 number of fuses per path of power section built in 12 Was 508 KA us es 10 3 TYPE RANGE 690 VOLT TYPE CURRENT TYPE POWER A KVA Thyritop 40 1P 80 H 200 HF 300 HF 500 HF 780 HF 1400 HF 2000 HF 2600 HF Thyritop 40 2P 80 H 200 HF 300 HF 500 HF 780 HF 1400 HF 1850 HF 2400 HF Thyritop 40 3P 80 H 200 HF 300 HF 500 HF 780 HF 1400 HF 1700 HF 2200 HF Thyritop 40 1P VSC 2 80 H 200 HF 300 HF 500 HF 780 HF 1400 HF 2000 HF 2600 HF Thyritop 40 1P VSC 3 80 H 200 HF 300 HF 500 HF 780 HF 1400 HF 2000 HF 2600 HF 55 138 207 345 538 966 1380 1794 35 239 358 597 932 1673 2210 2868 95 239 358 597 932 1673 2031 2619 55 138 207 345 538 966 1380 1794 55 138 207 345 538 966 1380 1794 DISSIPA TION W 125 260 360 625 910 1900 3200 3450 225 485 640 1225 1700 3750 5700 6400 350 740 1020 1825 2740 5600 8000 9000 125 260 360 625 910 1900 3200 3450 125 260 360 625 910 1900 320
16. 495HF 500HF 650HF 780HF 1000HF 1400HF 1500HF 2000HF 2100HF 2600HF 2900HF 2P 1P VSC 2 200HF 280HF 300HF 495HF 500HF 650HF 780HF 1000HF 1400HF 1500HF 1850HF 2000HF 2400HF 2750HF 3P 1P V8C 3 200HF 280HF 300HF 495HF 500HF 650HF 780HF 1000HF 1400HF 1500HF 1700HF 1850HF 2200HF 2600HF CONNECTOR U1 V1 W1 U2 V2 W2 M6 EARTHING SCREW M6 M 10 M6 M 10 M 10 M12 USE ONLY 60 75 C COPPER CONDUCTORS UL SPECIFICATION RATED 0 25 4 4 17 0 33 0 96 0 2 2 38 9 150 5 292 1 495 6 TYPE CURRENT A 50Hz 60Hz 0 22 0 22 0 50 0 38 0 55 0 6 1 00 1 20 0 50 0 38 0 50 0 38 1 00 1 20 1 00 1 20 0 50 0 38 1 20 0 85 1 00 1 20 1 00 1 20 Fans for HF types must be running when Thyritop 40 is operating Connection according to connecting diagrams in chapter 8 When operating conditions are below 10 C a longer start up time of the fan has to be considered Therefore the adjustable range should amount at least double of the specified continuous current REMARK In general the fan is subject to abrasion therefore fan typical actions are recommended to check the fan on regular basis scheduled maintenance including testing of propeller on abrasion deposition corrosion and abnormal operating noise MAX 0 3 5 9 22 5 44 75 2 5 52 2 199 1 389 4 663 8 AIR SOUND VOLUME PRESS 1m m h DIST ca dbA 120 53 150 67 580 75 2200 81 200 67 230 67 1200
17. Connector incorrectly connected the RJ45 cable is not inserted into X41 of the preceding Thyritop 40 An incorrect cable was used e g cross over cable instead of the necessary patch cable Thyritop 40 is switched off Thyritop 40 is master Thyritop 40 is connected to the preceding device in the direction of the master INTERPRETATION Connection to the next slave is in place More than 32 units are connected in the dASM group If LED 1 is also flashing then a ring has been made with the RJ45 cables then no device is master no dASM functionality There is no RJ45 cable connected Connector incorrectly connected the RJ45 cable is not inserted into X40 of the preceding Thyritop 40 An incorrect cable was used e g cross over cable instead of the necessary patch cable No additional units are connected The additional units form their own group Additional units are in the same group Installation of the power units for dASM operation Amongst other things the following points are important for successful installation of dASM grid load optimization e Power grid connection of all power controllers to be executed in phase see the diagrams of the following examples 1 2 3 e dASM control cable connection RJ45 patch cable running from dASM master to the final Thyritop 40 unit see the diagrams of the following examples 1 2 3 Installations examples a Ty aan L2 N This diagram shows 3 one phase Thyritop 40 power con
18. GENERAL Thyritop 40 is a communication enabled SCR thyristor power controller Below it is also referred to simply as power controller The Thyritop 40 power controller can be installed everywhere where voltages currents or power have to be controlled precisely in 1 or 3 phase networks Several modes of operation and control good coupling ability to process and automation technology high control precision by application of a 32 bit processor and simple handling ensure that Thyritop 40 is also suitable for new applications Thyritop 40 offers new ways for mains load optimization e In operating mode TAKT the standard digital mains load optimization of dASM ensures that multiple power controller applications can be used in an optimal way for the network so that system perturbations are mainly avoided e For applications which have to use phase angle firing due to required high dynamic Thyritop 40 VSC offers to minimize significantly harmonics by its VSC technology Thyritop 40 is suitable in particular for e direct supply of ohmic loads e for loads with large R R ratio e as primary power controller for a transformer with subsequent load Due to use of high quality thyristors the Thyristor Power Controller Thyritop 40 has a type range up to 2900A the nominal design loads reach up to about 2860kW 1 2 SPECIFIC CHARACTERISTICS Thyritop 40 is characterized by a multitude of specific characteristics for instance e easy handling m
19. In any case set the device de energized and check if it is de energized Load connection by the customer is missing only for type 1P Check connection on A1 terminal X1 3 Check synchronization voltage at the control device A70 at the terminal blocks X7 1 and X7 2 The thyristors are set to full scale Was the set point set via motor potentiometer function Check value using the LBA 2 Check the control characteristic Control start Control end Addition Controller feedback signal available Check current transformer and voltage transformer connections at the terminal blocks X7 1 and X7 2 Parameters Turn on time Ts min and Back pulse limit position Umin Imin Pmin are larger than O Controller parameters Ti and Kp are set too small Parameters Imax Umax Pmax are set too large or the load current is too small Measures in case of other maloperation of the device Evaluation of incident register data logger with LBA 2 or Thyritop Tool Family Checking Thyritop 40 parameter Checking wiring of Thyritop 40 Correct number of controlled phases parameters With activated trouble signal relay Evaluation which faults led to a response eliminate the fault 69 10 TYPE OVERVIEW 10 1 TYPE RANGE 400 VOLT TYPE CURRENT TYPE POWER DISSIPA DIMENSIONS WEIGHT DIM TEMP CURRENT BURDEN SEMICON A KVA TION MM NET ABOUT DRAW CHARACTE TRANSF RESISTOR DUCTOR FUSE 230V 400V W W H D KG NO RISTIC NO T1 R40 Q F1 A
20. Information ff Serial and version number of LBA 2 software Addres Search and settings of communication address for multiple controllers Reset to factory settings Setting back to LBA 2 configuration default values Operating mode Level 2 PIN START a ll vv 1st phase angle 60 el for Thyritop 40 1P otherwise 90 el default value for transformers Softstart E O to To 20ms default value 300ms ramp time up Softdown O to To 20ms default value 300ms ramp time down TAKT cycle period TO i Display default of TAKT cycle period TO Turn on time Ts max Display of on time Ts Turn on time Ts min Display of on time Ts Synchronal delay Turn on time ES at EE of power supply Mol hr rea add Min break X 1 60ms Depends on el ASM X 1 Display of ASM process Setting time constant waiting period threshold tolerance EE Display of dASM process Setting of no of devices and power threshold ae X 1 0 3 O to To 20ms default value 300ms ramp time up Softdown X 1 0 3 O to To 20ms default value 300ms ramp time down MOSI vi RAMP or STELL Rate of angular displacement 1 and 2 Access level 2 Front pulse limit position X 1 Back IA limit position X 1 er 0 3 O to To 20ms default value 300ms ramp time up Softdown 0 3 O to To 20ms default value 300ms ramp time down TAKT cycle period TO 1 000 Display default of TAKT cycle period TO Turn on time Ts max Display of on time Ts Turn
21. Input 1 and Input 2 of the bus interface via bus to the higher control system Further information is available in the corresponding operating manuals Further interface cards are available on request 91 6 MAINS LOAD OPTIMIZATION FOR OPERATING MODE TAKT In operating mode TAKT mains load optimization is possible for multiple power controller applications in the following described ways The most efficient way is to use the digital and dynamic dASM process Furthermore it is possible to use previous dynamic ASM procedure or statistic SYT 9 procedure for mains load optimization By using mains load optimization there are considerable advantages reductions of mains load peaks and reaction shares smaller design sizes e g of transformer power supply and other installation and associated lower operating and investment costs 6 1 DASM MAINS LOAD OPTIMIZATION The complete digital dASM procedure offers the option of dynamic mains load optimization when multiple Thyritop 40 power controllers operate in operating mode TAKT FOR COMMISSIONING While being easy to handle Thyritop 40 offers the following important advantages with its digital and dynamic operating mains load optimization e Considerable reduction of peaks loads for the mains e Evenly distributed load for the mains e Consideration of setpoint changes at mains load optimization e Consideration of load changes at mains load optimization NOTE dASM can be applied whenever
22. QUERIES If you have any commercial queries on power controllers please get in touch with Tel 33 0 4 72 14 15 40 info pyro controle tm fr SERVICE HOTLINE Our team is at your service on the following hotline 33 0 4 72 14 15 52 automation ro controle tm fr ADDRESS Pyrocontrole 6bis av Du Dr Schweitzer 69881 MEYZIEU CEDEX FRANCE Tel 33 0 4 72 14 15 40 INTERNET Further information on our company or our products can be found on the internet under www pyro controle com COPYRIGHT Passing on duplication and or takeover of these operating instructions using electronic or mechanical means even in excerpts is subject to express prior written approval of Pyrocontrole Copyright Pyrocontrole All rights reserved COPYRIGHT NOTICE Thyritop 40 is an internationally registered trademark of Pyrocontrole Windows and Windows NT are registered trademarks of Microsoft Corporation All other company and product names are registered trademarks of their respective owners 11 1 INTRODUCTION For transport assembly installation commissioning operation and decommissioning the safety instructions contained in these operating instructions must be applied in any case and made available to all persons handling this product CAUTION It is important that preset parameters are not adjusted in any way that may cause the Power Controller to overload In case of uncertainties or missing information please contact your supplier 11
23. QUIT El M 24V Ground M1 Input O M1 Input 1 M1 Ground M24 Ground M2 Input 2 M2 Input 3 M2 240 mj M 24V A RJAS patchcable 82 sl De IN 65 THYRITOP 40 1P VSC 3 3 STEP SECONDARY VSC 8 7 DE msn Ti L1 Separate power supply for 690V types is required Separate power supply for all other types possible Terminal descrition on the device These connections must be wired by the user g m a e ZA 2 E a S ui E m E BI DE 27 05 2014 xi 1 2 414 U1 F1 L1 2 V1 A1 ad aa an aa b e e e ee paaa 7 1 Broad band Power Supply Input 230 VAC 20 to 500 VAC 10 E F3 L1 3 W1 FS a asananana Relay Outputs Alarm THYRITOP 40 1P Set point 1 Set point 2 GS Input ASM Input Ti statie SYT9 Input se L dASM Input dASM Output ASO LAST AJAG patchcable Analog Outputs RESET PA ial KA d E Lei S VI VSC 3 Control Inputs Receiver Transmitter Connector for LBA or PC AK Interface LBA 7 Local Operating amp Display Ung Thyritop Toal Software for PC eg Profibus DP Modbus RTU ProfiMet Ethernet IP Modbus TOP Devicetet T1 1 U2 Ou LI i i i T1 2 V2 ef i d a T1 3 W2 Rioa
24. RS232 E 49 292 A IO AMO CA ON da 49 24 Signal convebter Ii9o292 FIDer ODUG nto ii 50 25 Schematic diagram fiber optic Thyritop 40 with LL V and PC 51 26 WITING of the dASM SIgrial cables ounce eria Usum cent inar khan ra ennui 53 21 LEDS onthe RI4O CONNECIONS aaa e a MADAANAN AA 53 29 AS NM WIFIEYG zd deat AA AAA Aa er Bs na ag aa aa ab ee eee ere 57 29 Dimensional drawing Thyritop 40 1P 37H 75H 110H aana a aa aa a Tan aa Ga Pa ga aa aa aaa ada SA a Da 17 30 Dimensional drawing Thyritop 40 1P 80H 130H 170H 11 a 17 31 Dimensional drawing Thyritop 40 1P 200H 280H ses 78 32 Dimensional drawing Thyritop 40 1P 300 HF 495 HF 500 HF 650 HF 78 33 Dimensional drawing Thyritop 40 1P 780 HF 1000 HF 1400 HF 1D00HE s eeeeeeeeeese 79 34 Dimensional drawing Thyritop 40 1P 2000 HF 2100 HF 19 35 Dimensional drawing Thyritop 40 1P 2600 HF 2900 HF 80 36 Dimensional drawing Thyritop 40 2P 37 H 75 H 110H a 80 37 Dimensional drawing Thyritop 40 2P 80 H 130 H 710 81 38 Dimensional drawing Thyritop 40 2P 200 HF 280 HF iii 81 39 Dimensional drawing Thyritop 40 2P 300 HF 495 HF 500 HF 650 HF 82 40 Dimensional drawing Thyritop 40 2P 780 HF 1000 HF 1400 HF 1500 HF 82 41 Dimensional drawing Thyritop 40 2P 1850 HF 2000 HF nnne 83 42 Dimensional drawing Thyritop 40 2P 2400 HF 2750 HF 1 iii nn nean naen 83 43 Dimensional
25. be seen Occurring messages which are recorded by the data logger are also secured just like the process data of line chart and are therefore documented The number of saved messages is nearly unlimited which can be used for analyzing purposes The data logger can also be set up as start screen pacman NOTE O If the SD card is removed for analyzing purposes it is required to shut down the LBA 2 by using the i i OFF button ACKNOWLEDGE ERROR MESSAGES Error messages and warning can be reset in the LBA 2 menu page 2 2 ACKNOWLEDGE ERRORS ACTIVATE MESSAGES FOR DATA LOGGER To activate messages in Thyritop 40 data logger they have to be parameterized This has to done by the LBA 2 menu After selecting menu SETTINGS THYRITOP 40 page 3 3 DATA LOGGER the messages are shown in order and can be selected 3 5 2 THYRITOP TOOL FAMILY Using the Thyritop Tool Family and active line chart errors and messages that occur will be displayed in a window and stored on the hard drive as per the line chart Via a bus interface option e g Profibus DPV1 Profinet Modbus TCP EthernetlP Modbus RTU DeviceNet a message will be communicated automatically As already mentioned the status messages generated from the Thyritop 40 errors warnings messages refer either to the load or the power controller in the Thyritop Tool Family Depending on the application either warnings or status messages will be displayed As a deviation from the defau
26. drawing Thyritop 40 3P 37 H 75 H 110H 0 0 ceecceecseeeeeeeeeeeesaeeeeseeeeeeeseaueeesenseeesaaeeees 84 44 Dimensional drawing Thyritop 40 3P 80 H 130 H 170 H oocccccnnccnncnnnconcnnoncnncnnncnconanonnononcnnnnnncnnnnnnnnnnnnanens 84 45 Dimensional drawing Thyritop 40 3P 200 HF 290HEL iii 85 46 Dimensional drawing Thyritop 40 3P 300 HF 495 HF 500 HF 650 HF 85 47 Dimensional drawing Thyritop 40 3P 780 HF 1000 HF 1400 HF 1500 HF oo 86 48 Dimensional drawing Thyritop 40 3P 1700 HF 1850 HF 87 49 Dimensional drawing Thyritop 40 3P 2200 HF 2600 HF iii 88 SAFETY NOTES IMPORTANT INSTRUCTIONS AND EXPLANATIONS Operation and maintenance according to regulation as well as observance of the listed safety regulations is required for protection of the staff and to preserve readiness to operate Personnel installing uninstalling the devices commissioning them operating them maintaining them must know and observe these safety regulations All work may only be performed by specialist personnel trained for this purpose using the tools devices test instruments and consumables provided for this purpose and in good shape In the present operating instructions important instructions are marked using the terms CAUTION ATTENTION and REMARK as well as using the icons explained below CAUTION This instruction shows work and operating procedures to be observed exactly to exclude hazar
27. limits the LED Limit on the front panel of Thyritop 40 is on and the relay K2 is activated terminal strip X2 terminals 10 11 12 Contact load AC max 250V 6A 1500VA AC min gt 10VA DC max 300V 0 25A 62 5W DC min 5V 20mA contactor material AgCdO WITH UL APPLICATIONS AC max 250V 4A OPERATION AMBIENT Min 10 C TEMPERATURE 35 C external cooling F models 45 C self air cooling At higher temperatures it is possible to operate with reduced type current WITH UL APPLICATIONS Max 40 C for all types the same derating applies COOLANT len CURRENT TEMPERATURE FORCED COOLING SELF COOLING C VENTILATOR TYPES 10 bis 25 1 10 1 10 30 1 05 1 10 35 1 00 1 10 40 0 96 1 05 45 0 91 1 00 50 0 87 0 95 55 0 81 0 88 j 1 2 LLL Lg 1 1 ql uo e Self coolin N 9 1 07 LI TTT CRT LT enced cooing 0 25 30 35 40 45 50 22 60 6 0 7 2 0 6 19 65 TABLE TERMINAL SCREEWS THYRITOP 40 1P 2P 3P WITH UL APPLICATIONS 37H 75H 80H 110H 130H 170H 200HF 280HF 300HF 495HF 500HF 650HF 780HF 1000HF 1400HF 1500HF 1700HF 1850HF 2000HF 2100HF 2200HF 2400HF 2600HF 2750HF STUD TORQUE FOR TABLE TERMINAL SCREEWS Nm Pound Inches FAN 230V 50 60Hz 2900HF POWER CONNECTION SCREWS MIN M2 0 2 M6 3 0 M8 11 5 M 10 22 0 M 12 38 0 M2 1 9 M6 26 1 M8 101 8 M 10 194 7 M 12 336 3 THYRITOP 40 HF TYPES 1P 200HF 280HF 300HF
28. moisture e Do not block vents MAINTENANCE SERVICE MALFUNCTIONS The icons used below are explained in the chapter safety regulations CAUTION Should smoke smell or fire occur the Power Controller must be disconnected from the mains immediately CAUTION For maintenance and repair work the Power Controller must be disconnected from all external voltage sources and protected against restarting Make sure to wait minimum 1 minute after switch off discharge time of the attenuation capacitors The voltage free state is to be determined by means of suitable measuring instruments This work is only to be carried out by a skilled electrician The electrical regulations which are locally valid are to be adhered to CAUTION The Thyristor Power Controller contains hazardous voltages Repairs may generally only be performed by qualified and trained maintenance personnel CAUTION Hazard of electrical shock Even after disconnection from the mains voltage capacitors may still contain a dangerously high power level CAUTION Hazard of electrical shock Even when the Thyristor Power Controller is not triggered the load circuit is not disconnected from the mains ATTENTION Different components in the power section are screwed in place using exact torques For safety reasons power components repairs must be performed by Pyrocontrole CONTENTS Sa gro tail 8 5 1 y A PP a ue Rica ga Lt LI Mu eS ipie M EL dE 3 A ec 8 Remarks on th
29. on time Ts min Synchronal delay ASM SSSD Display of on time Ts Turn on time delay at resumption of power supply Display of ASM process Setting time constant waiting period threshold tolerance dASM VSC_VAR NOTE The wiring of Thyritop 40 has to be changed Display of dASM process Setting of no of devices and power threshold 34 No of stages X 1 VSC overlapping X 1 External measurement X 1 Control mode Parameterization of control characteristics No control IE Control parameters Select between standard controller and controller configurable Standard controller controller EG A HES Display of P part numerator denominator part and D part Standard Limit X 1 Controller ME seting controller parameters LL Standard xi __ Display of P part numerator denominator 1 part and D part P part numerator P part denominator part D part P part numerator P part denominator part D part Display settings Phase voltage as factory setting for Thyritop 40 3P Display settings Display settings Limits Analog outputs Analog outputl xr o Ng IN a aana aaa Selection of depends on power controller type Ul U2 U3 U total 11 12 13 total P1 P2 P3 P total alpha Total set point U min min P min U max max P max Ts TO Full scale value Depends on selection above in V A or kW mA V switchover Switchover betwe
30. relay does not change parameter dependent and communications remains active After closing the controller lock jumper the controller is back in operation 4 6 QUIT The acknowledge input Quit X5 2 19 has a circuit identical with the input RESET It must be short circuited against ground X5 1 14 so that any faults are acknowledged The fault signaling relay is reset The input must remain closed for at least 2 line periods to perform acknowledgement After acknowledgement the contactor must in turn be opened TERMINAL Function X5 19 14 open controller operating X5 19 14 closed faults are reset for at least 2 line periods Tab 10 Quit 40 4 7 SET POINT INPUTS The set point inputs are described in chapter 2 2 SET POINT CONTROL CHARACTERISTIC 4 8 ASM INPUT This input analogue voltage signal is for measuring the total current signal of the external resistance For further details see chapter 6 4 ASM PROCEDURE 4 9 DASM INPUT DASM OUTPUT The connections dASM input X40 and dASM output X41 are located at the bottom of Thyritop 40 control device and have to be wired only if dASM function is used The wiring has to be done with patch cables Ethernet Cat 5 and only for a length of up to 100m between 2 power controllers 4 10 ANALOG OUTPUTS The electrical values for current voltage and power at the load as well as the set point are recorded by the Power Controller Thyritop 40 and may be optionally display
31. shift X 2 0 Phase shift for L1 L2 L3 selection between negative and positive Service X CA OFF Operation without controls and limits Re ignitions X 2 ON Turing feature On or Off Only for 3 phases and VAR Duration of re ignitions X 2 Channel separation X 2 Turing feature On or Off Number of SYNC voltages X 2 Selection 1 3 SYNC rotating field X 2 Selection between right or left rotating field Monitoring Mains voltage AAA Min mains Voltage monitoring Max mains Voltage monitoring o Display setting of monitoring values Monitoring type Selection between Relative in or Absolute in A Undercurrent Turing feature On or Off monitoring Overcurrent monitoring Turing feature On or Off Min load break Depending on selection above in or A Prior activation of undercurrent monitoring Max load break Depending on selection above in or A Prior activation of overcurrent monitoring Monitoring L2 Enable Monitoring L3 Enable lt fast current Setting of fast current monitoring for L1 L2 and L3 monitoring selected PT100 po X2 jUsedtempetuesenor S Characteristic no X 2 Type Depends on type Level wire breakage Level sensor short circuit PT100 LI X2 Usedtemperaturesensot gt gt Characteristic no X 2 Type Depends on type Level wire breakage Level sensor short circuit NI LL X2 Usedtemperature sensor gt gt gt Characteristic no X 2 Type Depends on type Level wire bre
32. si 42 Tab 12 Voltage Tan MR oirlo ends 43 T8bD 198 Voltage measurerientJurrpels 2s destine oca 43 Tab 14 4 Terminal smp AZ TORK KZ EE 45 Tab 15 i Terminal Strip A5 IM the control deviG6 5 in iie di bronce EE 45 TADA DEMI Swi p AO ama ah e NM bal ule e Aa 45 kab BER elle re EE 46 Tab 19 5ynehronization JUITIDOES EE 46 aD Paga NG IDF OD HC e EE 50 ILLUSTRATIONS INDEX Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig 1 Control characteristic for Re ie EN 16 MR e EE ee neet e EE 17 So rei Dee TAI DING GING Met 19 A ADSOIUte Value MONON E 20 9 GE MONO Adi A AABANG 20 Os Stats Eege dee te 23 Mal ment EBA 2 sample unid aa t ne 24 o Example entities log MS uc A taa 25 O E EE 26 TOS LANGUAGE SCISCHON iaa o a io dalla 28 A Folder ee 28 2 Calendar Paga ed I aaa kada a 28 13 Calendar navigation with no log files found 28 Ee 0 ATO AA d I E EM MU I uM aa ee 28 dE DANG EE SI DEI Eu ud bU Me 29 a A d ee ce ae RE acy Ser er ace i xu cM uu tM Uu 29 Vut En Del O 29 lo Example Calend EM 30 19 Example for user interface Thyritop tool sn 31 20 Component mounting diagram control device sise 47 ZA IMtermaces or Thyritop EE 48 22 Connection of PC to Thyritop 40 via
33. the goods during the Warranty period and shall use its best endeavors to provide Pyrocontrole with all necessary access facilities and information to enable Pyrocontrole to ascertain or verify the nature and cause of the defect and carry out its warranty obligations If goods are found not to be defective or if any defect is attributable to Customer s design or material in operation of the goods Pyrocontrole will levy a testing charge and where relevant will return the goods to Customer at Customer s expense and shall be entitled to payment in advance of the whole testing and transport charge before such return Pyrocontrole accepts no liability for defects caused by the Customers design or installation of the goods or if the goods have been modified or repaired otherwise than as authorized in writing by Pyrocontrole or if the defect arises because of the fitting of the goods to unsuitable equipment Pyrocontrole will cancel all possible obligations incurred by Pyrocontrole and its dealers such as warranty commitments service agreements etc without prior notice if other than original Pyrocontrole spare parts or spare parts purchased from Pyrocontrole are used for maintenance or repair 10 CONTACT TECHNICAL QUERIES If you have any technical queries regarding the subjects dealt with in these operating instructions please get in touch with our team for power controllers Tel 33 0 4 72 14 15 40 automation ro controle tm fr COMMERCIAL
34. to be connected to the copper bars of the device Afterwards safe gaps according to IP20 have to be cut into the covers Please consider that an adequate IP20 protection has to be secured Then the according coverages have to be fixed again on the device 67 9 3 COMMISSIONING The device must be connected to the mains and the associated load according to the wiring diagrams REMARK If the units Thyritop 40 1P or Thyritop 40 3P in open delta and or Thyritop 40 2P are operated at over 600 V and without load at the output side voltages can occur above input voltage at the connection points U2 V2 and W2 In this case additional 690V snubber boards are to be used Depending on connection system of the load star delta etc it must be ensured that the load voltage transformers in the power sections are wired correctly terminal strip X1 of the power section The correct terminals may be found in the connecting diagrams On delivery the device is parameterized adjusted to the respective power section The operating mode TAKT Thyritop 40 1P Thyritop 40 2P is set If a different operating mode is desired then the user must set this using the LBA 2 PC etc Generally the standard parameters see menu list should be reviewed and adjusted to the respective conditions for use by the user for instance operating mode control mode limitations monitoring times characteristics actual value outputs fault indications relays time
35. work on the same external burden The burden resistor is calculated approximately as Rburden k0 10V n x 20mA n number of power controller The burden voltage is measured at the ASM input The Power Controller searches within the clock control the place with the lowest mains load Due to this automated independent procedure the process chain is ensured through the temperature control circuit and the power controller without effects negative effects like flicker and subharmonics of the mains frequency are balanced out during a current dynamic process In this case unfavorable short term overlapping may occur for instance after set point jumps or voltage swing The application document ASM procedure gives further information on this Power Power Controller 1 Controller 2 ASM input twisted shielded U Sp l X E d B 0 10 volts Fig 28 ASM wiring total burden 57 7 MAINS LOAD OPTIMIZATION VSC General Alongside being highly dynamic regulated heating processes with power controllers in VSC connection offer considerable advantages for practical usage in terms of reducing operating costs through savings in electricity charges This is a result of e Considerable reduction in reactive power e Considerable improvement of power factors e Significant reduction in grid harmonics The Thyritop 40 VSC now also provides the user with series power controllers as an option for grid load optimized highly dy
36. 0 1 00 1 00 1 00 1 20 1 00 1 00 1 20 1 20 1 00 1 00 1 00 1 20 1 00 1 10 1 30 SEMICON DUCTOR FUSE F1 A 100 250 350 630 2x630 4x700 4x900 4x1400 100 250 350 630 2x630 4x700 4x900 4x1400 100 250 350 630 2x630 4x700 4x900 Ax1400 100 250 350 630 2 x 630 4 x 700 4 x 900 4 x 1400 100 250 350 630 2 x 630 4 x 700 4 x 900 4 x 1400 508 Qu KA us As AL us number of fuses per path of power section built in 11 TECHNICAL DATA TYPE VOLTAGE MAINS FREQUENCY LOAD DESCRIPTION TRANSFORMER OPERATING MODES SET POINT INPUTS ANALOG OUTPUTS CONTROL CHARACTERISTIC CONTROL TYPES PRECISION P400 230 volts 20 To 400 volts 10 P500 230 volts 20 TO 500 volts 10 P690 500 volts 20 TO 690 volts 10 all models 45Hz To 65Hz ohmic load minimum 100W ohmic load Rhot Rcold ratio up to 20 MOSI operation transformer load The induction of the load side transformer should not exceed 1 45T in case of mains overvoltage when using grain oriented cold rolled plates This corresponds to a nominal induction of approx 1 3T TAKT full oscillation clock default setting for the models 1P 2P and 3P VAR phase angle firing only for the models 1P and 3P SSSD soft start soft down a combination of VAR and TAKT for the models 1P 2P and 3P i e reduced mains surge load VSC VAR phase angle firing in voltage sequence c
37. 0 3450 DIMENSIONS MM W H 200 320 200 370 175 412 175 412 242 762 242 762 521 577 603 577 325 320 325 404 261 502 261 502 410 762 410 762 526 837 603 837 450 320 450 404 348 527 348 527 575 762 575 762 526 1094 603 1094 325 320 325 397 261 414 261 414 410 685 410 685 526 837 603 837 450 320 450 397 348 430 348 430 575 685 575 685 526 1094 603 1094 229 229 340 340 505 505 445 470 229 229 340 340 505 505 445 470 229 229 340 340 505 505 445 470 229 229 340 340 505 505 445 470 229 229 340 340 505 505 445 470 73 RISTIC NO WEIGHT DIM TEMP NETABOUT DRAW CHARACTE KG NO 8 263 1 9 265 2 15 266 3 15 266 3 35 268 3 35 268 5 62 270 6 62 271 f 12 275 1 15 277 2 22 278 3 22 278 3 54 280 4 54 280 5 84 282 6 107 283 7 17 287 1 20 289 2 30 290 3 30 290 3 74 292 4 74 292 9 119 294 6 152 295 7 12 279 1 19 277 2 22 278 3 22 3 54 280 pi 54 5 84 282 6 107 283 7 17 287 1 20 289 2 30 290 3 30 3 74 292 4 74 5 119 294 6 152 295 7 CURRENT TRANSF T1 100 1 200 1 300 1 500 1 1000 1 1500 1 2000 1 3000 1 100 1 200 1 300 1 500 1 1000 1 1500 1 2000 1 3000 1 100 1 200 1 300 1 500 1 1000 1 1500 1 2000 1 3000 1 100 1 200 1 300 1 500 1 1000 1 1500 1 2000 1 3000 1 100 1 200 1 300 1 500 1 1000 1 1500 1 2000 1 3000 1 BURDEN RESISTOR R40 02 1 20 1 00 1 00 1 00 1 20 1 00 1 00 1 10 1 2
38. 0 RS232 optional with Bluetooth adapter or LBA 2 X30 Fiber optic receiver X31 Fiber optic sender X20 Bus interfaces X40 dASM input X41 dASM output are described in chapter 5 Shielded cables grounded on Thyritop 40 must be used for the connections of control signals set point inputs and analogue outputs For the connections to RESET controller inhibit and QUIT twisted cables must be used Bus interfaces can be found in chapter 5 INTERFACES To operate Thyritop 40 at least the following signals described up to chapter 4 6 QUIT must be connected 4 1 POWER SUPPLY FOR THYRITOP 40 Details on connecting power supply can be taken from the chapters TECHNICAL DATA and CONNECTING DIAGRAMS This particularly applies when using the control device in UL applications 4 2 POWER SUPPLY FOR THE CONTROL DEVICE A70 The Thyristor Power Controller Thyritop 40 is fitted with a wide band power supply The mains connection is designed for input voltages from 230V 20 to 500V 10 and nominal frequencies from 45Hz to 65Hz The power consumption is max 30W Depending on the switch mode power supply a 100VA control transformer must be used For the type ranges 400V 230 400V and 500V nominal mains voltage the control device is supplied directly from the power section It is therefore a unit ready to connect If the power controller is connected to the power supply for types ranges 230 400V and 500V the control unit of Thyritop 40 is therefore alread
39. 08 2014 Code 689596A01 Ed2 6 bis avenue du Docteur Schweitzer 69881 MEYZIEU CEDEX France Tel 33 0 4 72 14 15 40 Fax 33 0 4 72 14 15 41 92
40. 1 Interfaces of Thyritop 40 48 With the power controller Thyritop 40 the following interfaces may be used for this see also fig 11 on previous page e X10 RS232 optional with Bluetooth adapter or LBA 2 e X30 fibre optic receiver e X31 fibre optic transmitter as well as optional interfaces for instance X20 bus interface e g for Profibus DPV1 Profinet DeviceNet Ethernet IP Modbus RTU or Modbus TCP X40 dASM input X41 dASM output e All internally processed data like current voltage power set point value limitations etc may be enquired processed and modified during operation online operation in master slave process Under assistance of corresponding automation technology it is possible to do without connection of process controls potentiometers instruments LBA 2 etc The existing interfaces may operate simultaneously so that for instance the following system configuration would be possible a stored program control via Profibus supplies the set points a PC visualizes fibre optic interface Thyritop Tool Family the data and on location the device status and selected operating values are displayed via LBA 2 using the RS232 Therefore the power controller Thyritop 40 is transparent to all levels of production and the process may therefore be securely handled 5 1 RS232 INTERFACE The isolated RS232 interface is provided for direct connection of an LBA 2 with cabinet installation kit also indirect via cable
41. 2 505 35 268 4 1000 1 1 00 2x1000 1500 HF 750 1775 242 762 505 35 268 5 1500 1 1 00 4x900 2100 HF 1050 2600 521 577 445 50 270 6 2000 1 0 91 4x1000 2900 HF 1450 3400 603 577 470 62 271 7 3000 1 1 00 4x1500 Thyritop 40 2P 37 H 32 175 225 320 229 10 272 1 100 1 2 70 50 75 H 65 220 225 320 229 10 272 1 100 1 1 30 100 110 H 95 310 225 320 229 10 272 2 100 1 0 91 180 Un 130 H 112 350 325 320 229 12 275 2 150 1 1 10 200 170 H 147 410 325 320 229 12 275 2 200 1 1 10 315 280 HF 242 700 325 404 229 15 277 2 300 1 1 00 350 495 HF 429 1150 261 502 340 22 278 3 500 1 1 00 630 650 HF 563 1465 261 502 340 22 278 3 700 1 1 00 900 As 1000 HF 866 2865 410 762 505 54 280 4 1000 1 1 00 2x1000 1500 HF 1300 3510 410 762 505 54 280 5 1500 1 1 00 4x900 2000 HF 1732 4800 526 837 445 84 282 6 2000 1 1 00 4x1000 2750 HF 2381 6200 603 837 470 107 283 7 3000 1 1 00 4x1500 Thyritop 40 3P 37 H 32 330 300 320 229 14 284 1 100 1 2 70 50 75H 65 400 300 320 229 14 284 1 100 1 1 30 100 110 H 95 540 300 320 229 14 284 2 100 1 0 91 180 iu 130 H 112 560 450 320 229 17 287 2 150 1 1 10 200 170 H 147 650 450 320 229 17 287 2 200 1 1 10 315 280 HF 242 1070 450 404 229 20 289 2 300 1 1 00 350 495 HF 429 1800 348 527 340 30 290 3 500 1 1 00 630 a 650 HF 563 2265 348 527 340 30 290 3 700 1 1 00 900 me 1000 HF 866 4370 575 762 505 74 292 4 1000 1 1 00 2x1000 1500 HF 1300 5335 575 762 505 74 292 5 1500 1 1 00 4x900 1850 HF 1602 6900 526 1094 445 119 294 6 2000 1 1 00 4x1000 2600 HF 2251
42. 500V check voltage at terminal X1 1 and X1 2 of the control device A70 check semiconductor fuse and the fuses F2 and F3 on the controller card A1 CAUTION In any case set the device de energized and check if it is de energized Terminal X1 3 on the controller card A1 not connected if the semiconductor fuse is defective then the following parameters must be checked in case of transformer load for the operating modes TAKT and SSSD Phase angle of the first half wave phase angle 1 60 degrees possibly optimize Check for the model type 1P 2P or 3P Menu Parameters Operating mode Number of phases controlled 1 2 3 No load current RESET X5 2 12 is not jumpered for X5 1 14 LED ON lit in red supply voltage of the control device outside of the tolerable range controller lock X5 2 15 is not jumpered for X5 1 14 LED PULSE LOCK is on no set point is set Using the LBA 2 check the total set point effective total or measure set point on X5 2 10 and X5 2 11 o set points are not cleared o parameterization of the set point inputs 20mA 5V 10V does not matched to output of the temperature controller o Check jumper X221 and X222 for current and voltage range o parameters STA and STE of the control characteristic are wrong o parameter for linkage of the set points is not set to ADD parameters IEMA UEMA PMA are set too small controller parameters Ti and Kp are set too large CAUTION Check fuses on the controller cards A1 A3 A5
43. 81 2100 81 260 67 450 72 1600 81 2000 81 The used fans are quality products and have a life time of L10 37500 h Depending on working conditions it is recommended to change them after approx 5 years 76 12 DIMENSIONAL DRAWINGS CU 25x2 M6 CU 17x2 M6 EE a LE Iz in fmi Dimensional Drawing 260 Fig 29 Dimensional drawing Thyritop 40 1P 37H 75H 110H 138 5 Dimensional Drawing 263 Fig 30 Dimensional drawing Thyritop 40 1P 80H 130H 170H 7 Dimensional Drawing 265 Fig 31 Dimensional drawing Thyritop 40 1P 200H 280H CU 46x3 011 Dimensional Drawing 266 Fig 32 Dimensional drawing Thyritop 40 1P 300 HF 495 HF 500 HF 650 HF 78 Dimensional Drawing 268 Fig 33 Dimensional drawing Thyritop 40 1P 780 HF 1000 HF 1400 HF 1500 HF Dimensional Drawing 270 Fig 34 Dimensional drawing Thyritop 40 1P 2000 HF 2100 HF 79 Dimensional Drawing 271 Fig 35 Dimensional drawing Thyritop 40 1P 2600 HF 2900 HF Dimensional Drawing 272 Fig 36 Dimensional drawing Thyritop 40 2P 37 H 75 H 110 H 80 LE Dimensional Drawing 275 Fig 37 Dimensional drawing Thyritop 40 2P 80 H 130 H 170 H CU 25x5 09 CU 43x5 09 CN Dimensional Drawing 277 Fig 38 Dimensional drawing Thyritop 40 2P 200 HF 280 HF 81 ej CU 40x3 011 Dimensional Drawing 278 Fig 39 Dimensional dr
44. 8700 603 1094 470 152 295 7 3000 1 1 10 4x1500 number of fuses per path of power section built in 71 TYPE CURRENT TYPE POWER KVA A Thyritop 40 1P VSC 2 37 H SH 110 H 130 H 170 H 280 HF 495 HF 650 HF 1000 HF 1500 HF 2100 HF 2900 HF Thyritop 40 1P VSC 3 37 H 75H 110 H 130 H 170 H 280 HF 495 HF 650 HF 1000 HF 1500 HF 2100 HF 2900 HF 18 38 55 65 85 140 248 325 500 150 1050 1450 18 38 55 65 85 140 248 325 500 750 1050 1450 DISSIPA TION W 105 130 175 190 220 365 595 750 1450 1775 2600 3400 105 130 175 190 220 365 595 750 1450 1775 2600 3400 DIMENSIONS MM W 225 225 225 325 325 325 261 261 410 410 526 603 300 300 300 450 450 450 348 348 575 575 526 603 320 320 320 320 320 397 414 414 685 685 83 837 320 320 320 320 320 397 430 430 685 685 1094 1094 D 229 229 229 229 229 229 340 340 505 505 445 470 229 229 229 229 229 229 340 340 505 505 445 470 WEIGHT DIM KG NO 10 10 10 12 275 12 15 277 22 278 22 54 280 54 84 282 107 283 14 14 14 17 287 17 20 289 30 290 30 74 292 74 119 294 152 295 TEMP NETABOUT DRAW CHARACTE RISTIC NO T1 zl Oe On Se Go 632 Pi Pi MOTO Al CURRENT TRANSF 100 1 100 1 100 1 150 1 200 1 300 1 500 1 700 1 1000 1 1500 1 2000 1 3000 1 100 1 100 1 100 1 150 1 200 1
45. DWARE PARAMETER Current transformer ratio U 1 UE e g at 100A 5A transformer is U 20 Type current in A TYP Primary current of transformer e g 100A U load resistor in V U load resistor Voltage at load resistor LIMITATIONS leff max XXXx A IEMA This is conform to voltage at load resistor at nominal current of transformer REMARK O Current measuring in not controlled phases Thyritop 40 2P Although phase 2 is not controlled in Thyritop 40 2P it is possible to take measuring values during this phase A current transformer corresponding to T1 must be used and burdened see type overview It is connected as in table 23 to X7 1 22 X7 2 21 Thyritop 40 1P As only phase 1 is controlled with Thyritop 40 1P the measuring systems of phase 2 and 3 can be used freely The corresponding current transformers with max 1V at nominal current must be applied and burdened Connection is carried out as in table 23 to terminal strips X7 1 22 X7 2 21 for phase 2 and to X7 1 32 X7 2 31 for phase 3 The measuring values given do not influence the controller and are available for Bus interfaces display and analog outputs Parameter values must not be changed REMARK Examples on how to calculate the Ohm value of load resistors Example 1 Thyritop 40 1P400 110 H e the power controller is Thyritop 40 1P 400 110H with 110A type current e the transformer has a transformation ratio of tr 100 1 The currents of tra
46. EN 60 146 1 1 K 2 2 10 C 35 C for external cooling 2 280A 10 C 45 C for self air cooling 10 C 55 C for reduced type current 2 C up to 40 C DIN 40040 VDE 0110 T1 VDE 0160 T 100 900 mbar VDE 0160 chapter 5 6 casing mains potential casing control potential mains voltage control potential interface control potential mains voltage interface mains voltage among themselves VDE 0160 Tab 6 VDE 0839 T81 2 DIN EN 55011 VDE 0875 T11 VDE 0839 6 2 VDE 0839 T2 4 VDE 0847 T4 2 3 96 VDE 0847 T4 4 3 96 DIN EN 60 146 1 1 T 2 DIN EN 50 178 Tab 7 DIN EN 50 178 Tab 3 DIN EN 50 178 Tab 2 lt 1000 m above zero level DIN EN 50 178 chapter 3 2 5 3mm 2 5 3mm 2 7 2 mm and 10 mm in the power section gt 2 5 mm gt 2 mm gt 5 5 mm DIN EN 50 178 Tab 18 DIN EN 60 146 1 1 4 61000 6 4 CISPR 11 EN 61000 6 2 EN 61000 2 4 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 Further norms are observed for instance voltage dips according to 61000 4 11 are ignored by the control device or registered by triggering of monitoring Generally an automated start is made after the mains returns within tolerances Therefore the conditions of the norm EN 61326 controller standard are also observed even though this norm by its structure is not applicable to power electronics gt 10 respectively gt 25A 90 91 PYRO CONTROLE CHAUVIN ARNOUX GROUP 5
47. K OBSERVING SAFETY REGULATIONS Before removing safety installations for performance of maintenance and repair work or other work measures due to operation must be initiated Work observing safety regulations also means to point out faulty behavior to colleagues and to notify the office or person responsible about defects detected INTENDED USE CAUTION The Thyristor Power Controller may only be employed in the sense of its purpose of use see the section of the chapter safety instructions under the same name otherwise hazards for persons for instance electrical shock burns and systems for instance overload may occur Any unauthorized reconstruction and modification of Thyritop 40 use of spare and exchange parts not approved by Pyrocontrole as well as any other use of Thyritop 40 is not allowed The person responsible for the system must ensure that e hints on safety and operating instructions are available and observed operation conditions and specifications are observed protective installations are used required maintenance work is performed maintenance personnel are immediately notified or Thyritop 40 is immediately put out of commission if abnormal voltages or noises higher temperatures vibrations or similar occur to determine the causes These operating instructions contain all information required by specialists for use of Thyritop 40 Additional information and hints for unqualified persons and for use of Thyritop 40 outs
48. NTROLLER 8 1 THYRITOP 40 1P U2 LL EE Example Ohmic Load R Load L2 N a O PA TA AT AANO DA AA SN AT U d d d d d d X50 external fuse is required 2 d Ti PE Qu A slow acting g E ve Q GEZ EB S a E E a Lan peor een X71 Broad band x7 2 Temperature Sensor 1 LBA 2 Local Operating amp Display Unit Relay Outputs DC Analog Outputs Control Inputs da Thyritop Tool Software for PC E Supply Eliminator actual values Interfaces e g Profibus DP Modbus RTU 3 j input 8j ei Profiet Ethernet DP Modbus TCP DeviceNet O TENE ASM SYTS dASM Alarm Limit Option Output dynamic static dynamic se mm System Bus Option opi 230 Mass 20 SV 1mA zx Es y d example Profibus DP oe ds 3 500 VAC 10 Eos 20 E a SS Aas IS a 8 Cal a o E Connector BUS A D nn ci m SR NG 25 e 3 for LBA 2 Interface S ss 5 S882 at Do ox P BS 5 8 emn m 5 or PC S a E Soe ES amp RI45 LI KL L 14 04 2014 patch cable 2 2 8 option 1 for 690V types separate power supply is required Remarks all other types separate power supply is possible 2 Default setting 60 THYRITOP 40 2P 2 PHASES POWER CONTROLLER 8 2 T1 U1 F1 G1 G2 4G 6G L2 LL LE LL LL LL LE LL LL W1 13 X50 PE el Peeeeseeeee Mice i
49. OVERVIEW rie ING org c 2 o te E amp 2 3 o Si Ze ng b Oct t BO pe sr 8 x o LL e D 9011 90 E ol o As O in g 3 g sell 90 E d g D 8 0 E v o an deeg D D E c Co cien O 2 F co oS E 2 Y oc o N O O ec 8 D o Lu ern LA Ww ein LA La o o o D o Y a e a Es Y 2 o 4 9 mW 48 A373 2A RW A A 2 3 A N A q FT gt d E 5 d 2 3 5 Jor S cea a 2 a o O a e 2 o o E 2 B g c 8 D E 2 5 gt ia 8 8 ISB 8 8 15 3 B 3 8B P 3 KB 3 Ze gt D I g 4 io 5 N t lt ab a vg e oe o y y o_o Qu o Se rabana p p m 7 o T 9 y O E E ce a AIII 3338323858 d g T o 2 CH gt D o a y dh 4h 4h 4h 4h db 4 Ai A 5 gt Dt ax g D e 4 M vw v Y a gt 1 d Kon RR d 2 g 3 o 2 1 amp P PR B amp i 4 i a 4 i ETE i z E E 3 E FE x d ERU 5 o 4 H 2 z ti 3 a x S n 5 Le a 4 Y c 2 27 3 2 2 LANGUAGES In the standard version of LBA 2 are the following languages available French English German Spanish Chinese Swedish Czech and Turkish The language selected for the application changes the language during runtime The language selected will be stored in the user s Windows profile and will be applied again when the program is restarted Language English
50. Thyritop 40 dASM group from unit 7 M 3 x Thyritop 40 Example 3 The following illustration shows a total of 6 power controllers with symmetrical load distribution in a three phase network 4 Thyritop 40 2P power controllers 2 Thyritop 40 3P power controllers All Thyritop 40 units in the following diagram are set up with an in phase grid connection L1 Hhhh 100 000 ut it NA NA X41 X40 3 p x40 P x41 x40 Hua X40 j KAI x40 N P i a WW kk y c AW weie b de is j Unit 1 M Unit 2 Unit 3 Unit 4 Unit 5 Unit 6 The device labeled unit 1 operates in this configuration as a dASM master for all units as units 5 and 6 are connected in phase with units 1 to 4 dASM commissioning To ensure optimal functionality of the dASM grid load optimization the following must be adhered to when commissioning e Check Thyritop 40 for in phase grid connection e Check wiring of patch cable e Select operating mode TAKT with same TAKT cycle period for all Thyritop 40 devices e Parameterization of the master units o dASM NO OF DEVICES o dASM POWER THRESHOLD W e Startup of the dASM group gt switch on dASM notification The dASM grid load optimization generates the following notifications in the master unit should errors arise e dASM device number is incorrect check patch cable connections parameter dASM device number e dASM power limit has been exceeded reduce set points of the assembly as appropriate The notifications generat
51. UMPER X221 X222 is open Within the stated input ranges these values with the control characteristic may be adjusted to any common signal characteristic STA ST E 1004 I set point lu Fig 1 Control characteristic for U control 16 e Set point 3 Set point of the PLC system or PC via RS232 or fiber optic connection standard X30 X31 or via the optional bus interface e Set point 4 Set point input motor potentiometer function settings as for set point 3 but additionally via LBA 2 Set point 4 is stored in case of mains failure SET POINT CONTROL CHARACTERISTICS The set point control characteristic Fig 1 of Thyritop 40 may be easily adapted for the control output signal of the upstream process controller or automation system All signals customary on the market may be used The adaption is made by changing the starting and ending points of the control characteristic Inverted operation ending value is smaller than the starting value in voltage or current is also possible EFFECTIVE TOTAL SET POINT VALUE The algebraic addition of the results of set point 1 2 to set point 3 and 4 gives the effective total set point value for the set point control characteristic as shown in the following figure Set point 1 Los zl CS P d M 5V ST A STE xs 1 13 Set point 2 F M 5V 1 ST A STE x5 1 13 Total set point 0 5Volt O 10 Volt 0 4 20 mA within these limits any linear control characterist
52. akage Level sensor short circuit Data logger X 1 Select Message Thyritop 40 EasyStart X1 Please confirm the request to start EasyStart configuration 37 Operating mode Selection between TAKT VAR or SSSD Load Type Selection between R Last and RL last Dynamic Selection between Slow TO 21s and Fast TO 0 1S Control Mode Selection between U U 1 I P or Off Control end value Default depends on Thyritop 40 type Conclusion Display of above selection When confirming the selection the previously selected parameters will be implemented immediately into Thyritop 40 Actual values Data logger Thyritop 40 Line chart Display of line chart in historical course Turning On and Off of channels and settings of values displayed Load save data Load LBA 2 configuration Load line charts or LBA 2 configuration which have been saved on SD card to SD card iua AA ARA MEE from SD card MM A ARA parameters from SD card O parameters from SD card Save Thyritop 40 Permanently save Thyritop 40 parameterization from RAM to EEprom EE E Acknowledge errors Acknowledge of errors and warnings X 1 Password level 1 X 2 Password level 2 X CA Pyrocontrole password protected parameter Tab 6 LBA 2 menu structure 38 4 EXTERNAL CONNECTION This chapter describes external connections of Thyritop 40 as well as all available terminal strips and signals as necessary The connections of the interfaces e X1
53. al parallel for each strand starpoints 10 10 8 6 10 E 13 10 1 13 17 13 10 17 2 25 20 12 25 1 50 50 21 50 For Thyritop 40 2P additional external converters in phase L2 are possible Tab 2 Partial load breakdown with heating elements switched in parallel undercurrent relative monitoring Fa LA E Star connection Star connection without neutral conductor Delta connection with neutral conductor 2P 3P 3P Heating elements in ee Star without delta Star with neutral series for sach strand neutral 10 5 13 4 17 3 25 2 50 For Thyritop 40 2P additional external converters in phase L2 are possible Tab 3 Partial short circuit with heating elements switched in series overcurrent relative monitoring Thyritop 40 determines the load conductance separately for each phase These values are available from LBA 2 Thyritop Tool Family and the Bus interface The current resistance can be determined by reading out and converting from the conductance 21 2 5 2 3 Overview monitoring The following table offers an overview of the possible monitoring functions of the thyristor power controller Thyritop 40 TYPE OF MONITORING PARAMETER SETTINGS DEFAULT REMARKS Unet max mains overvoltage input in volts Type voltage 20 Unet min mains undervoltage input in volts Type voltage 20 load max REL overcurrent relative 0 100 REL_ABS REL Re measured load current UE Sz ON after each RESET contro
54. and date etc Besides the load some control signals must be connected as well refer to chapter 4 The following signals are always required for operation of the device Set point terminal 10 or 11 or via interfaces RESET on ground on terminal 12 jumper set as standard Regular inhibit on ground on terminal 15 jumper set as standard If the RESET is not connected then the device is in reset state and is not operating LED ONT shows red light i e no communications is possible via interface Further details of the RESET are described in chapter 4 4 If the regulator inhibit is not connected then the device is fully operable but the power section is only controlled using the values of the minimal limitations LED PULSE LOCK is on Further details on the regulator inhibit may be found in the chapter 4 5 of the same name ATTENTION The controller lock may also be set via the interfaces ATTENTION The control device is to be operated only with casing 94 SERVICE The devices delivered have been tested according to the state of the art and have been produced to a high quality standard DIN EN ISO 9001 In the event of any faults or problems despite such controls please contact our technical support team see page CONTACT 68 9 5 CHECKLIST No frontside LED is on for 690V devices the power supply for the control device A70 to be provided by the customer is missing Attention maximum nominal input voltage
55. and side to standard zoom button the data set MINUM NON CA of the next recording day 17 11 2013 can be seen ipn ier Repeat 4 and 5 until all production days have been checked If necessary a PDF i ELE ATE can be created Fig 18 Example calendar 3 3 CABINET INSTALLATION KIT SEK The cabinet installation kit optional enables the LBA 2 to be mounted on a cabinet door with a thickness of up to 4mm It consists of one 96x 2mm adapter frame cut out dimensions 92x68mm and a cable The LBA 2 is connected to the RS232 interface of the Thyritop 40 via the cable The LBA 2 clicks into the adapter frame and can only be removed when the cabinet door is open In this way the technician can set the parameters e g adjustments to retooling and manual setpoint setting motor potentiometer as well as reading of the actual values without opening the door The SEK offers an operation of Thyritop 40 with closed cabinet doors If the LBA 2 is connected to the power controller via a long cable and cannot be operated it can be provided by increase of supply voltage by opening the R155 wire jumper in the control unit WARNING When the R155 wire jumper is open the LBA 2 should not be connected to the power controller without cables risk of damage The position of the wire jumper can be seen on the layout diagram of circuit board of the control unit see chapter 4 3 4 THYRITOP TOOL FAMILY Thyritop Tool Family is optional software for comm
56. andard and enables connection of up to 998 Thyritop 40 power controllers Due to the good interference immunity larger distances can be bridged and data can be transferred at higher speeds To install a fiber optic system the following interface components can be used 5 2 1 FIBER OPTIC DISTRIBUTION SYSTEM Using the components described below a complete fiber optic system for connection of up to 998 Thyritop 40 may be created SIGNAL CONVERTER RS232 FIBER OPTIC Connection of the fiber optic to the PC interface RS232 is performed using the fiber optic RS232 signal converter shown below Power supply is via the plug in power supply enclosed to the plug in power supply o fiber optic transmitter LLS X30 fiber optic receiver LLE X31 Fig 24 Signal converter RS232 Fiber optic LLV V The fiber optic distributor supply LLV V is the basic component for the fiber optic system It serves to connect star distributors and to amplify the light signals received Its power supply is sufficient for supply of five fiber optic distribution components of the type LLV 4 The amplification of LLV V in the fiber optic data path is sufficient for increasing the distance for each LLV V by about 50 m so that overall longer transmission paths are possible then LLV 4 The fiber optic distributor LLV 4 is connected to the base component LLV V It is able to distribute the optical signal to respectively receive from four connections and therefo
57. awing Thyritop 40 2P 300 HF 495 HF 500 HF 650 HF SE CU 60x10 014 Dimensional Drawing 280 Fig 40 Dimensional drawing Thyritop 40 2P 780 HF 1000 HF 1400 HF 1500 HF 82 CU 80x10 614 Dimensional Drawing 282 Fig 41 Dimensional drawing Thyritop 40 2P 1850 HF 2000 HF CU 100x15 014 GH i Dimensional Drawing 283 Fig 42 Dimensional drawing Thyritop 40 2P 2400 HF 2750 HF 83 Dimensional Drawing 284 Fig 43 Dimensional drawing Thyritop 40 3P 37 H 75 H 110H Dimensional Drawing 287 Fig 44 Dimensional drawing Thyritop 40 3P 80 H 130 H 170 H 84 EC eme oz L T A Mu MUT ele Cl Dimensional Drawing 289 Fig 45 Dimensional drawing Thyritop 40 3P 200 HF 280 HF CU 46x3 011 Dimensional Drawing 290 Fig 46 Dimensional drawing Thyritop 40 3P 300 HF 495 HF 500 HF 650 HF 85 1000HF 1500HF 2 60x10 014 Dimensional Drawing 292 Fig 47 Dimensional drawing Thyritop 40 3P 780 HF 1000 HF 1400 HF 1500 HF 86 CU 80x10 014 Dimensional Drawing 294 Fig 48 Dimensional drawing Thyritop 40 3P 1700 HF 1850 HF 87 CU 100x15 014 Dimensional Drawing 295 Fig 49 Dimensional drawing Thyritop 40 3P 2200 HF 2600 HF 88 13 APPROVALS AND CONFORMITIES Due to European harmonization and international reconciliation the standards will be subject to years of adjustment and renumberi
58. bed set point the sine oscillation of the mains voltage is gated using a larger or smaller control angle a This operating mode is characterized by high control dynamics In operating mode phase angle firing it is possible to compensate harmonics of the mains voltage by using circuit variants e g vector group transformer To prevent sudden changes of modulation SSSD feature can be used lt works as a restrictor for peaks Key parameters are Soft Start SST msec Soft Down SDN msec 14 SOFT START SOFT DOWN SSSD The operating mode SSSD operated similar to operating mode TAKT However it can be used especially advantageous in operation of large single loads to reduce pulse shaped mains loads and therefore to reduce voltage variations Switching on and off of turn on time Ts occurs by applying periods with phase angle firing VAR Please see following diagram Key parameters are TAKT cycle period TO sec Soft Start SST msec Soft Down SDN msec MOSI operation for 1P and 3P MOSI is a sub operating mode of the operating modes TAKT and VAR for sensitive heating materials with a high Rhot Rcold ratio for instance molybdenum silicide The Power Controller always starts with phase angle maximum value and actual value to avoid high current amplitudes during the heating up phase and then automatically switches to the set operating mode For the sub operating mode MOSI the key parameters are MOSI RAMP STELL Rate of ang
59. card and can be analyzed by LBA 2 Tool in combination with the saved signal sequence of the 6 channels For further details on how to set the line chart please see table LBA 2 MENU STRUCTURE The values selected for the line chart will be saved in the folder SD Card Log This is the case when e the date changes at 0 00 hours e the LBA 2 is switched off via OFF button When the SD card is full the oldest data will be deleted first and the current data then saved The data names correspond to the date the process data were measured The values selected for the line chart up to six will be saved on the 4GB SD card which is included with delivery under the file named SD Card Log Name 130925 LOG 130926 LOG 130927 LOG S 130930 LOG 131002 LOG 131004 LOG 131007 LOG Fig 8 Example entries log files Example of LOG file 131004 LOG the process data were measured on October 4th 2013 NOTE In the event the LBA 2 is disconnected from the power supply without switching the OFF button e g when switching off the Thyritop 40 or when removing the LBA 2 the measured process data will be lost and will not be saved 3 1 6 LOAD SAVE DATA In addition to the process data from the line chart Thyritop 40 parameter sets and LBA 2 settings can be stored on the SD card The submenus can be found in table LBA 2 MENU STRUCTURE Additional parameter sets and configurations can be stored permanently in the EEProm of the LBA 2
60. current transformers for instance on the secondary side of a transformer these must be connected to the terminals X7 1 and X7 2 and terminated using a load resistor Each external voltage transformer must be connected with a load resistor CAUTION Danger of electric shocks Current transformers must not be used without load resistors secondary side otherwise high voltages can occur at the terminals ATTENTION Danger of damaging Thyritop 40 Current transformers must not be used without load resistors secondary side otherwise high voltages can occur at the terminals The load resistor must be designed so that at nominal current a voltage drop of 0 9 1 1Vrms occurs at the burden resistance The value of the used load resistor has to be entered with Thyritop Tool Family or LBA 2 in parameter U Load resistor 41 REMARK O The internal current transformers of Thyritop 40 which are not needed when using external current current transformers are jumpered by load resistor R40 on the control boards If load current monitoring of the phase 2 not controlled is desired for Thyritop 40 2P then an external current transformer and an external voltage transformer must be provided for this purpose WW CURRENT TRANSFORMER TERMINAL X7 2 TERMINAL X7 1 ei HIN phase L1 11 k 120 Il phase L2 21 k ES Tee phase L3 31 k 32 1 Load Tab 11 Current transformer The following parameters must be checked or adjusted HAR
61. d L P up WP EP S GB UEM VM M wm VM VD wm wm aa El el z 3 H 5 i Ka 2 paa Temperature sensor Bus Option example Profibus DP Zei T mm Fa mi Ca LR S SZ ZS S SZ D o D gum P d 922 2 753 27 H Q o HS e amp G e GO S S o o 5S 5 X20 66 9 SPECIAL REMARKS 9 1 INSTALLATION The installation orientation of Thyritop 40 is vertical so that ventilation of the thyristors fastened to heat sinks is ensured In case of cabinet mounting additionally sufficient ventilation of the cabinet must be ensured The distance between Power Controller and the bottom should be at least 100mm the distance to the ceiling 150mm The devices may be installed next to each other without lateral distance Heating up of the device by heat sources must be avoided The dissipation of the Power Controller is stated in the table chapter 10 TYPE OVERVIEW Grounding must be performed according to local regulations of the utility company grounding screw for protective conductor connection 9 2 PROTECTION AGAINST CONTACT IP20 ATTENTION Energized parts The device shall immediately be disconnected from the power supply before installation The Thyritop 40 is designed according to IP20 protection code CAUTION To ensure protection during operation the correct mounting is necessary of the added IP20 protection devices at each electric connection In the following description mounting of
62. ds for persons ATTENTION This instruction refers to work and operating procedures to be observed exactly to avoid damage or destruction of Thyritop 40 or parts thereof REMARK This is where remarks about technical requirements and additional information is given which the user has to observe ACCIDENT PREVENTION RULES The accident prevention rules of the application country and the generally applicable safety regulations must be observed in any case CAUTION Before starting any work on Thyritop 40 the following safety regulations must be observed switch voltage free secure against switching on determine if it is voltage free ground and short circuit it cover or block neighboring parts under voltage QUALIFIED PERSONNEL Thyritop 40 may only be transported installed connected commissioned maintained and operated by specialists in command of the respective applicable safety and installation regulations All work must be monitored by the responsible specialist personnel The specialist personnel must be authorized for the work required by the person responsible for the safety of the system Specialists are persons who e have received training and have experience in the respective field of work e know the respective applicable standards regulations terms and accident prevention rules e have been familiarized with the function and operating conditions of Thyritop 40 e are able to detect and avoid hazards WOR
63. e Simultaneous display of data and parameters from several power controllers e simultaneous connection of up to 998 Thyritop 40 power controllers using fiber optic distributors e settings of the interface baud rate com 31 35 ERRO ACKNOWLEDGEMENT DATA LOGGER Unexpected operation of Thyritop 40 can be diagnosed by e LEDs on the front panel of the control device e comparing parameters with Thyritop Tool Family where the changed parameters can be listed e reading out the error memory of the Thyritop 40 data logger with LBA 2 or Thyritop Tool Family Errors and messages that occur will be recorded in the status register of the Thyritop 40 data logger at the time they occur and will not be lost even after a power failure Up to 16 entries are possible and are displayed by LBA 2 If there are further entries the initial ones will be overwritten e the 16 most up to date events will be accessible LBA 2 Data logs dd mm yyyy hh mm ss Abbreviated error description The entries in the data logger are also available after power failure 3 5 1 LBA 2 DISPLAY OF ERROR MESSAGES EN w If there are status messages a red or yellow reference will appear in the LBA 2 status line THYRITOP 40 see illustration pere Yellow Status messages Warnings Red Error messages Incl further status messages By pressing the status field individual events can be displayed on the LBA 2 in the data logger view Then previous events can also
64. e ie AAA 24 MOSI Peak sensor 25 Sensor breakage short circuit Tab 5 Error and data logger messages 33 3 6 LBA 2 MENU STRUCTURE Submenu Access Default Remarks Level value Settings LBA 2 Operation display NA Max 6 channels available ON OFF per channel choosing variable Display Operating A TT Brightness after standby Time until standby Calibrating display HY brightness during active usage Display brightness of standby mode Selection of duration till when the brightness will turn down to the value set above constant level of brightness by setting O Start screen Is Selection of graphic shown on the display Bar chart Line chart Language Deutsch English Fran ais e tina Espa ol T rk e Italiano Tx Svenska Operation display Data logger Thyritop 40 Time until activation NN Data shown as numerical values on the display Data shown as bar chart on the display Data shown as line chart on the display Selection of duration till when the start screen will appear automatically a automatically setting back to start screen by setting O German English French Czech Spanish Turkish Italian Chinese Swedish Shows demanded PIN device name and address Access levels Enabling of password functions PIN entry X 2 Enabling of additional settings Level 1 PIN Changing level 1 PIN Changing level 2 PIN Time to log out Setting period of validity
65. e present operating instructions and Thyritop AU 10 1 NO GU COI it dd dd ds PE REC 12 1 1 GEN EEN 12 1 2 Specil SIVA GUTS GS ER LR RS a Ua Ne Ra ra nent nana net ei en et a 12 1 3 Klee et en EE 13 2 PAG NGONG NT TUE 14 2 1 Operating ENEE EE Ee 14 2 2 SEF DOINCCONTOI Characters LEE 16 2 3 COMODOS id A A pa dl a a Ba AN 16 2 3 1 Controlled value utitur dd AB Bab ALO ANG a KARA latido 18 2 4 Jatelte rei AA oies 18 2 4 1 LED MACION EE 18 2 4 2 Relay indications AK TK WEE 19 2 5 MONTOS EE 20 2 5 1 Monitoring ormalhns Vollage EE 20 2 5 2 Load MONKONNO aid UU x EE 20 2 5 3 Fast current monitoring Short circuit monttorng aana e anna a aane aana 22 2 5 4 Ie MONON AA EUMD ED EE cn dus 22 MERGE 23 3 1 L cal operating and control Unit BA 2 EE 23 3 1 1 AA 23 3 1 2 ele Let BEE 24 3 1 3 SLUGS AYNOD EE 24 3 1 4 EASy Siar A did 25 3 1 5 Line chart Process data eco denia A AG 25 3 1 6 Beie ASTA Ve E AA 25 3 1 7 AA eR xm 26 3 1 8 Passwords AutlorzatOl EE 26 3 1 9 Upload new LBA 2 firmware a 26 3 1 10 Language N 26 3 2 EA AA E 27 3 2 1 BIE R A EE dim tM OS A 27 3 2 2 E dc en te MM LL Ue AA en 28 3 2 3 Scan A 28 3 2 4 calendal Na ERU NUM 28 3 2 5 A ns LL aa 28 3 2 6 Aa AA 29 3 2 1 MA ET Ra ti EDS 29 3 2 8 o A AA 29 3 2 9 PDR oo EE EE 30 3 2 10 O E E E E A do ee 30 3 3 Cabinet installation KIC SEN scada aldo 30 3 4 TAVHMOB ere AMI il 30 3 0 Erro acknowledgement data logger 011770 nennen nennen nnne ne
66. ebraically The prerequisite for a set point to influence the total set point value is that it must be enabled by the set point Enable Register e Set point 1 X5 2 10 X5 1 13 ground 0 20mA default e Set point 2 X5 2 11 X5 1 13 ground 0 5V default The inputs set point 1 2 are two electrically equal analogue inputs for current or voltage signals with subsequent A D converter resolution 0 025 of the final value and they may be set to the following signal ranges 0 4 20 mA Ri ca 250 V max 24mA see ATTENTION 0 5 V Ri ca 8 8 kV max 12V 0 10 V Ri ca 5 kV max 12V The following table shall be used for the hardware configuration of the set point inputs see also FILE COMPONENT MOUNTING DIAGRAM CONTROL DEVICE figure 10 If the hardware configuration is changed the Thyritop 40 parameters must be changed accordingly with the LBA 2 or the Thyritop Tool Family X221 for Set point input 1 JUMPER X221 Signal range Set point input 1 closed 0 4 20mA X5 2 10 open 0 5V 0 10V X5 2 10 X222 for Set point input 2 JUMPER X222 Signal range Set point input 1 Closed 0 4 20mA X5 2 11 Open 0 5V 0 10V X5 2 11 default For a set point poti e g 5 10 kV 5V supply voltage can be taken from terminal X5 2 5 Ri 220V short circuit proof ATTENTION If the open circuit voltage of the connected set point exceeds 12V in the 20mA signal range the set point inputs can be destroyed if the belonging J
67. echnological lead and for product enhancement we are continually improving our products which could without notice result in amendments or omissions to this specification Pyrocontrole cannot accept responsibility for damage injury loss or expenses resulting therefrom HANDLING These operating instructions for Thyritop 40 are organized so that all work required for commissioning maintenance and repair may be performed by corresponding specialist personnel If hazards to personnel and property cannot be excluded for certain work then this work is marked using certain icons The meaning of these icons may be found in the prior chapter safety regulations ABBREVIATIONS In this description the following specific abbreviations are used dASM digital mains load optimization dynamic ASM automatic synchronization in multiple power controller applications not for new installations LBA 2 Local operating and display unit with touch display LBA Local operating and display unit not for new installations SEK cabinet installation kit LL fiber optic LLS fiber optic transmitter LLE fiber optic receiver LLV V fiber optic distribution supply LLV 4 fiber optic distribution 4 fold MOSI heating system for molybdenum silicide SP set point SYT synchronized clock WARRANTY Customer shall provide written particulars enclosing the delivery note within 8 working days to Pyrocontrole on becoming aware of any defects in
68. ed can be reported via e data logger LED Relay LBA 2 in preparation or Thyritop Tool Family 99 ERRORS IN dASM COMMUNICATION Should the dASM communication become interrupted for example an interruption between unit 6 and unit 7 during operation of the assembly e g as the result of a cable break or similar then a new master is automatically generated in the system beyond the point of interruption during operation the dASM system continues to run and unit 1 now operates only as a master for units 1 6 and displays that only 6 units are present in the dASM network Notification dASM device number is incorrect L1 AP Ta PA PA PA UA a UA GEM _ _ _ _ _ _ _ _Q_ A DAN L3 Unit 1 Unit 7 Unit 2 Unit 3 Unit 4 Unit 5 Unit 6 Unit 8 Unit 9 Unit 10 M M Unit 7 now operates additionally as a master for units 7 10 The quality of grid load optimization of the two now newly formed dASM groups units 1 6 units 7 10 is of a similar level to the previously formed dASM group units 1 10 6 2 SOFTWARE SYNCHRONIZATION By means of different settings in the storage location SYNC Adresse a different startup of the individual power controllers counter x 10ms may be achieved The counter is set to O after switching on the mains or RESET While the counter is running the power controller is switched passive as during controller lock It is possible to enter values in SYNC Adresse larger than the clock time TO T
69. ed using an external instrument or logged using a graph recorder For connection of external instruments there are three actual value outputs terminals X5 2 32 X5 2 33 X5 2 34 against X5 1 13 The selectable signal levels are 0 10 volts 0 20mA 4 20mA or setting different parameters at a maximum compliance voltage of 10V In case of active ASM procedure only two of these three analog outputs are freely available terminal X5 2 32 X5 2 34 Each output has its own D A converter By setting parameters it is possible to adjust the outputs to stored program controls measuring instruments etc For instance the following values may be output e currents voltages or power of the individual phases total power e minimum or maximum values e Set points e phase angles The signals of the analog outputs are updated in each line VAR or TAKT period Actual values always relate to the previous period In operation mode VAR at a net period e g 50Hz 20ms and in operation mode TAKT at TO e g 1 sec Different factors e g set point variations load variations limiting and the influence of operating modes with SSSD and MOSI give the actual value signals dynamic rations which can be smoothed with a smoothing stage The MEAN VALUE parameter is applied here The following setting is recommended MEAN VALUE 25 4 11 CURRENT TRANSFORMER By standard each power section of the power controller has a current transformer When using external
70. en 10 V or 20 mA Max value 10V 20mA Setting max analog output value Depending on selection in V or mA analog output LE A E Ec e o e eo Aa AE NG Selection of depends on power controller type U1 U2 U3 U total 11 12 13 total P1 P2 P3 P total alpha Total set point U min min P min U max max P max Ts TO Full scale value Depends on selection above in V A or kW mA V switchover Switchover between 10 V or 20 mA Max value 10V 20mA Setting max analog output value Depending on selection in V or mA analog output Analog output3 LL an an Selection of depends on power controller type U1 U2 U3 U total 11 12 13 I total P1 P2 P3 P total alpha Total set point U min min P min U max max P max Ts TO Full scale value Depends on selection above in V A or kW mA V switchover Switchover between 10 V or 20 mA Max value 10V 20mA Setting max analog output value Depending on selection in V or mA analog output ETT C Aa Motor potentiometer X 1 Setting setpoint 4 Setpoint 1 terminal 10 Display setpoint 1 Setpoint 2 terminal 11 Display setpoint 2 Master X 1 Setting setpoint 3 Total Display total setpoint aa inputs Setpoint 4mopo 4 mopo ee O oO Signal type X 1 Selection between 0 5 V 0 10 V and 0 20 mA NOTE For signal range 0 5 V 0 10 V Please open jumper X221 For signal range 0 20 ma Please close jumper X221
71. enu driven user interface options LBA 2 with touch display Thyritop Tool Family type range 230 690 Volts 5 2900A single double triple phase broadband power supply AC 200 500V 45 65Hz ohmic load and transformer load as well as load with large R R for 1P and 3P soft start function for transformer load load circuit monitoring automatical rotating field recognition for 2P and 3P U Us la P control as well as without control operating modes TAKT VAR VSC_VAR SSSD MOSI optional sub operating mode of TAKT and VAR mains load optimization dASM for applications with multiple power controllers in operating mode TAKT control of analog set points or via interfaces fiber optic and RS232 interfaces as standard electrical separation according to EN 50178 chap 3 Measured values are given at analog outputs 4 set point channels incl motor potentiometer to set parameters The specific characteristics especially include the following options e LBA 2 local touch display with integrated process data recorder of up to 6 channels e LBA 2 is downward compatible with LBA and can replace it e Cabinet installation kit SEK for LBA 2 with touch display The SEK allows the installation of LBA 2 in cabinet doors It comes with wiring and installation frame e Bus connection via bus adaptor cards to plug into the Thyritop 40 Power Controller coupling to different bus systems for instance Profibus other bus systems upon enquiry e The PC Software Th
72. follow up relay for ventilator control or bypass the alarm relay at startup of the system It may also be used as a further alarm relay or limiting relay by re parameterization The illustration shows the relay K3 for bridging the startup alarm alarm relay K1 relay LET optional relay K3 mains voltage diagram on supply voltage Thyro P alarm relay closer closed i open optional relay with monoflop function break contact closed i e delay adjustable with Thyro Tool Family LED Output K3 Monoflop time Fig 3 Switch on fault bridging 19 2 5 MONITORING Faults occurring in the power controller or in the load circuit are signaled s error messages of LBA 2 Signaling is performed via LED Fault and via relay with potential free change over contact The fault buffer may be read via LBA 2 or the interface after selecting the status line Simultaneously with the fault signal the pulse shutdown may optionally also be set Pulse inhibit On Off The number and content of occurred warnings or errors are shown in the status line of LBA 2 touch display By selecting the status line the message can be retrieved 2 5 1 MONITORING OF MAINS VOLTAGE The power controller is equipped with mains voltage monitoring The limits may be set for U mains min and U mains max If limits are reached a status message will be generated 2 5 2 LOAD MONITORING It is possible to monitor load by absolute monitori
73. he left side of mouse directly on the slider it can be moved to another position When the slider is released the slider labels show the values of line chart color like selected in the relating line chart and their according units With both buttons the slider can be moved either one second to the right or left Is the Y scale slider on the leftmost or rightmost of the diagram parking position then no labels A Automatic Un are be shown Detail 98 504 While zooming the slider maintains its position on the X axis If however the slider is located at a position on the X axis which is not a part of the zoomed section then Detal 0 715008 it will be put into parking position on the left or right depending on where it was previously located Hz Automatic Line V Automatic d Line z Detail 4 209 9 Fig 15 Y scaling panel 3 2 7 VALUES DISLAY The values display panel can change the appearance of the diagram with regard to the value sequences By deactivating the checkboxes the value sequences can be switched off and with the help of color settings the color of the values sequences bar chart can be changed HA mo By pressing the UP and DOWN buttons the value times series can be displayed as a e vn D diagram in an active drawing layer above or below the other times series E T 2 mt 7 3a A During navigation the settings for the times series will not be deleted d Le e A d e a Fig 16 Value panel 3
74. hen startup of the power controller is only during the next clock time For instance in an emergency power plant slow switching of the total load is possible The max delay is 65535 x 10ms This value also forms the base setting for the ASM process 56 6 3 ASM PROCEDURE PATENTED In systems in which several equal power controllers are operated in the operating mode TAKT the ASM process may be sensibly used for dynamic and automatic mains load optimization in multiple Power Controller applications This patented world premiere independently minimizes mains load peaks and therefore mains reaction shares during the current process In case of the ASM process automated synchronization of multiple controller applications changes in set point and load for instance due to temperature dependent load are included in mains load optimization online Especially when using heating elements with a large aging effect which during new operation have high current amplitudes with short startup time lower investment cost may be achieved For the ASM process the controller requires an ASM control device An additional burden resistor is used for all controllers Schematic wiring of power controllers for the ASM process can be seen in the following illustration When using the ASM option the analog output 2 X5 2 33 against ground X5 1 13 becomes an output proportionate to the current during the on period TS All power controllers connected to synchronization
75. hosen input voltage range has to be set by Thyritop Tool Family or LBA 2 Parameter Voltage range Afterwards the voltage transformer ratio Uprimary Usecondary has to be entered in parameter Voltage transformer ratio UE U Example Usage of an external voltage transformer with Uprimary 500V and U secondary 25V Measurement range 2 will be selected due to Usecondary 25V The following settings are necessary e Jumper of measuring channel X501 X502 X503 to 2 3 e Parameter Voltage range switchover for LBA 2 Voltage range has to be set to 400V for LBA 2 Voltage range to 400V e Parameter Voltage transformer ratio to 20 500V 25V 20 for LBA 2 Voltage transformer ratio to 20 e Parameter Power controller connection voltage U Type for LBA 2 Type voltage to primary voltage of used transformer here 500V for LBA 2 Type voltage to the primary voltage of used transformer here 500V REMARK Voltage readings in not controlled phases Thyritop 40 2P Although phase 2 is not controlled with Thyritop 40 2P it is possible to take measuring values during this phase The voltage transformer suitable for standard rail assembly order no 2000000399 is to be used Connection is made as in table 21 to X7 1 26 X7 2 25 The maximum induced voltage of the transformer incl over voltage must be less than 50 volts Thyritop 40 1P As only phase 1 is controlled with Thyritop 40 1P the readi
76. hree phase operation Type voltage 230 400 Volt 45 65 Hz Type voltage 500 Volt 45 65 Hz Type voltage 690 Volt 45 65 Hz Type current 37A Typecurrent range 5A 2900 A Integrated semi conductor fuse all Thyritop 40 Forced air cooling with integrated ventilators The complete type range can be found in the TYPE OVERVIEW in chapter 10 13 2 FUNCTIONS For optimum adjustment to different products and production processes as well as differently electrical loads the most favorable operating and control modes may be set according to the following overview 2 1 OPERATING MODES This chapter gives an overview of the different operating modes FULL WAVE SWITCH TAKT Depending on the prescribed set point the mains voltage is periodically switched In this operating mode almost no harmonics are created Whole multiples of the mains periods are switched The operating mode full TS wave switch is especially suited for loads with thermal inertia For mains load optimization the standard feature dASM or the optional ASM feature not for new installations can be used with this operating mode For operating mode TAKT also SSSD ramp can be used This is useful in case of switching on a transformer The SSSD ramp will only be used once after reset or impulse inhibit Key parameters are TAKT cycle period TO sec Soft Start SST msec Soft Down SDN msec PHASE ANGLE FIRING VAR WITH 1P AND 3P Depending on the prescri
77. ic is possible Set point 3 REMOTE Bus interlace or Fibre optic interface Set point Enable Set point 4 Register Motorpoti function i d Y zm zm pm pm Ken zz zm pe zm en c zc C ve Local operating and display unit LBA 2 or R5232 Fig 2 Total setpoint calculation The prerequisite for a set point to influence the total set point value is that it must be enabled by the set point Enable Register Set point 1 and 2 can be linked using the following functions The result of this link is called set point 1 2 Set point link ADD Set point 1 2 Set point 1 Set point 2 ADD Set point 1 2 Set point 1 Set point 2 _Pro Set point 1 2 Set point 1 Set point 2 _lPro Set point 1 2 Set point 1 1 Set point 2 VALUE RANGE OF SET POINT 1 2 For the link result of set point 1 2 the following value range applies 0 lt Set point 1 2 lt Set point max Umax Imax Pmax SET POINT ENABLE REGISTER The set point Enable Register AD P SW ENABLE adr 94 enables the 4 set points to be shut off or enabled independently Only enabled set point inputs are part of the effective total set point value The shut off or inactive set points are shown by the LBA 2 and can thus if necessary be checked before connecting The set point Enable Register can be changed from all service units Bus Thyritop Tool Family LBA 2 Example 8 4 2 1 Value ABBR EXPLANATION 1 1 1 1 15 SID Standard all ON
78. ide of industrial installations are not contained in these operating instructions The warranty obligation of the manufacturer applies only if these operating instructions are observed LIABILITY In case of use of Thyritop 40 for applications not provided for by the manufacturer no liability is assumed The responsibility for required measures to avoid hazards to persons and property is borne by the operator respectively the user In case of complaints please immediately notify us stating e type name production number objection duration of use ambient conditions operating mode GUIDELINES The devices of the type range Thyritop 40 conform to the currently applicable EN 50178 and EN 60146 1 1 The CE mark on the device confirms observation of the general EG guidelines for 2006 95 EC LVD low voltage and for 2004 108 EC EMC electromagnet compatibility if the instructions on installation and commissioning described in the operating instructions are observed Regulations and definitions for qualified personnel are contained in DIN 57105 VDE 0105 Part 1 Safe isolation to VDE 0160 EN 50178 Chapter 3 REMARKS ON THE PRESENT OPERATING INSTRUCTIONS AND THYRITOP 40 VALIDITY These operating instructions refer to latest technical specification of Thyritop 40 at the time of publication and are for information purposes only Every effort has been taken to ensure the accuracy of this specification however in order to maintain our t
79. issioning and visualization under Windows 95 98 NT 4 0 XP and higher It includes all functions of Thyritop Tool P and it is connected to Thyritop 40 via RS232 interface Thyritop Tool Family may be employed as an alternative to LBA 2 and as already stated above has the following functions for which several windows may be opened simultaneously e Set point and actual value processing with overview display for 22 set point actual value input options for motor potentiometer and total set points e loading storing modification and printing of parameters e comparison of parameters 30 M Dated Ed Eer BEER F oe Pg paka tag Operating haur Pas ran wasser t G i Ter t d UL E P Y 3 See k j RI cire Ti Mb Ti 11 Minot Told he NG IEH 3154 31538 BA 34542 AE ke ft CE i ris mu wm x SS x 600 ol KK Fig 19 Example for user interface Thyritop tool It is possible to compare two sets of parameters power controller or data file It is thus possible to detect deviations from the desired configuration e line diagrams of process data with printing function as well as storage of faults diverse measured values from different thyristor power controllers may be displayed simultaneously e bar diagram display It is possible to simultaneously display several bar diagrams Each diagram has its own window These can be adjusted in size and location The configuration of the display may be stored
80. l lock load max ABS overcurrent absolute input in ampere REL ABS ABS UE S ON lload min REL undercurrent relative 0 to 99 REL ABS REL Re measured load current after UN S ON each RESET control lock lload min ABS undercurrent absolute input in ampere REL_ABS ABS UN S ON pulse switch off pulse switch off ON pulse switch off after fault indication is always issued by software indication in case of synchronization OFF in case of fault SYT 9 RESET of all Power Controllers is required K1 closed circuit alarm relay K1 ON relay K1 released in case the alarm relay switches of fault upon activation of RESET OFF relay K1 pulled in in case of fault Tab 4 Overview monitoring 2 5 3 FAST CURRENT MONITORING SHORT CIRCUIT MONITORING Each mains half wave the measured actual value of current per regulated phase will be compared to an adjustable limit If limits are exceeded a status message will be generated The message is 2t current limit is exceeded The message can be analyzed by the following parameters Fast current monitoring L1 A Fast current monitoring L2 A Fast current monitoring L3 A The messages can be analyzed via relay LED data logger pulse switch off quit the message 2 5 4 FAN MONITORING The separately ventilated power controllers HF are fitted with thermal monitoring The temperature is measured on the heat sink In case of a temperature over range a fault indication is issued U
81. le for instance minimum heating of the load CONTROLLER RESPONSE If the load resistance changes for instance due to temperature effect ageing or load fault then the values depending on control type effective on the load change as follows LOAD RESISTANCE GETS LOAD RESISTANCE GETS CONTROL MODE SMALLER LARGER U y A 2 A Urms max Pmax P 7 NN 2 gt 4 27 H Urms max Irms max Effective limitations 4 Z YIN y VI Il NON Il N Pmax General modulation limits bak nea a a max If one of the limits is exceeded then the signaling relay K2 and the LED Limit react Default values of parameter settings Tab 1 Behavior in case of load change 2 4 INDICATIONS 2 4 1 LED INDICATIONS The LEDs on the front side signal the following states ON green operating indication power supply controller board red RESET active CONTROL modulation percentage indication flashing LIMIT limitation is active relay K2 switches PULSE LOCK Controller Lock active but load control is continued at pulse limits default value 0 FAULT fault present OVERHEAT overheating of power section in case of HF types check ventilator Default setting 18 Activation of the integrated semiconductor fuse may be signaled using the fault indicating relay K1 rest current contactor otherwise separate supply of the control device required In case of power controllers from model current 495A additional signaling is performed via a
82. lt factory setting all messages can be switched on the data logger on the relays and on the LEDs The default factory settings are as follows 32 Comments Tool Family X Default settings Data logger LED Control e CN CO RS232 interface active bo ik nn Optical fiber interface active E e LU External error message N Test external converter on correct connection RS232 or fibre optic interfaces dyn Messages No bus card available message after approx 10sec External message to forward e g to relay Mains failure detection of control device supply Controller inhibit is active All parameters are useless factory and customer parameter After reset Controller inhibit 8 inhibit Cl E 8H LET x tEDPuketok ee or L 1 boa Reset trigger ep PBs mos a E c B O E A dyn non regulated values are ije x xL Japa SSSR ES q 0 A aT Fast current shut off X X Peak value message U roa pb aa devices Load monitoring Uo Load monitoring eessen hmmm 8 18 i2tcurrent limit is exceeded RARA y Mains failure detection for w AAA M CIC NB BNN NAN peine a omaansa L Treo Synchronization error e g by T SYNC eror ER LLL IB Pe mane creamos dASM power threshold is X X exceeded 24 MOSI Peak current limit Fock Se o
83. ltage transformer for recording the load voltage It is possible to measure voltages of up to 690V The voltage transformers are wired to the control device A70 by the works Mains Load LOAD VOLTAGE TERMINAL X7 2 TERMINAL X7 1 phase L1 15 16 Uext Il phase L2 25 26 phase L3 35 36 T Tab 12 Voltage transformer In case of the power controller Thyritop 40 2P the voltage transformers output the voltages L1 L2 and L3 L1 To achieve a good resolution of the voltage measurement 3 measuring ranges are provided Selection of the ranges is performed by means of 4 pin bars which have been set to the Power Controller type voltage by the works The pin bars are found on the control device A70 above the terminal X7 MAINS VOLTAGE JUMPERS MAX X501 X502 X503 MEASURING 230V 1 2 253V 400V 2 3 440V 500V respectively 690V 3 4 760V Tab 13 Voltage measurement jumpers If the jumpers are changed then a change of parameters is required Hardware parameters Type voltage U rms max X501 3 1 2 2 3 3 4 Mains voltage U TYP UEMA TYP BEREICH U NETZ ANW Thyritop Tool Family 43 Voltage readings of Thyritop 40 is equipped with 3 measurement ranges 1 range max 15V with internal transformer 230V 2 range max 28V with internal transformer 400V 3 range max 45V with internal transformer 500V 690V The correct input voltage range jumper has to be selected when using an external voltage transformer The c
84. m the mains It is possible to safely disconnect the Thyristor Power Controller as under IEC 60950 MALOPERATION AND THE RESULTS With maloperation it is possible that power voltage or current levels which are higher than planned reach the Thyristor Power Controller or load On principle this can lead to the Power Controller or load being damaged It is important that preset parameters are not adjusted in any way that may cause the Power Controller to overload TRANSPORT Thyristor Power Controllers are only to be transported in their original packaging protection against damage e g due to impact being knocked soiling INSTALLATION e Ifthe Thyristor Power Controller is brought into the operations room from a cold environment moisture can occur Prior to it being commissioned the Thyristor Power Controller must be absolutely dry For this reason wait for a minimum period of two hours before commissioning e Install the device upright CONNECTION e Prior to connection it must be ensured that the voltage information on the type plate corresponds with the mains voltage e The electrical connection is carried out at the designated points with the required cross section and the appropriate screw cross sections OPERATION e The Thyristor Power Controller may only be connected to the mains voltage if it has been ensured that any hazard to people and system especially in the load section has been eliminated e Protect the device from dust and
85. multiple Thyritop 40 power controllers operate together on a common grid supply in the operating mode TAKT OTHER FEATURES The grid load optimization dASM of the Thyritop 40 provides the following additional features Grid load optimization for up to 32 Thyritop 40 power controllers in the operating mode TAKT Grid load optimization on the basis of power consumption of the connected loads Dynamic grid load optimization i e including the observance of set point or of the load alterations Digital operation and communication Grid load optimization of the dASM group within up to circa 5 seconds Suitable for 1 or 3 phase applications Thyritop 40 1P or Thyritop 40 2P Thyritop 40 3P The simplest dASM wiring with RJ45 patch cables with a cable length between 2 power controllers of up to 100m depending on surrounding conditions e Simple parameterization only for the master power limit number of devices e Monitoring of the grid load power limit APPROACH FOR dASM APPLICATION e Indesign it is important to ensure an even distribution of the electric load onto the three phase system being used e Installation parameterization and initiation of the individual Thyritop 40 devices in the operating mode TAKT with the same TAKT cycle period TO e Checking the power wiring is correct for the phases e Wiring the RJ45 patch cables for dASM communication e Commissioning of the dASM group Installation of the dASM control cables With regard
86. n enables if required current LBA 2 firmware to be uploaded if available The software update can be copied by PC or Notebook on to the SD card of the corresponding LBA 2 Do not open up a new folder on the SD card but copy the file in the SD card s root directory and if necessary replace the existing file As soon as the SD card is inserted in the LBA 2 and the latter is inserted into the active Thyritop 40 the firmware update will load automatically A progress bar will appear that shows the remaining waiting time 3 1 10 LANGUAGES In the standard version of LBA 2 are the following languages available French English German Spanish Chinese Swedish Czech and Turkish The languages can be selected in the LBA 2 menu see table LBA 2 MENU STRUCTURE On request further languages can be implemented 26 3 2 LBA 2 TOOL The LBA 2 Tool free of charge offers users to store data on the SD card and to analyze the according process data in combination with data logger entries via PC or Notebook First the LBA 2 Tool program must be installed on your PC or Notebook The LBA 2 Tool can be downloaded from the Pyrocontrole website www pyro controle com All downloaded data have to be copied into a directory LBA 2 Tool exe starts up the application Then the LOG files in the folder LOG can be selected and opened by the LBA 2 Tool To use the files with LBA 2 Tool the LOG files can be saved locally on the PC or another medium 3 2 1
87. n indicator at the semiconductor fuse 2 4 2 RELAY INDICATIONS K1 K2 K3 The Thyritop 40 power controller is fitted with three relays Each of these relays has a change over contact in principle a value has been allocated in the event register The default values for parameter settings are listed in chapter 3 5 ERROR ACKNOWLEDGEMENT DATA LOGGER The connection terminals are specified in chapter 4 EXTERNAL CONNECTIONS ALARM RELAY K1 The relay K1 is activated if a fault is detected in the system The effective direction whether it should close or open in case of fault may be set using the parameter Relay ON at message or Relay OFF at message by using LBA 2 or Thyritop Tool Family Which indications lead to switching of the relay may also be set Recommendation keep the default setting LIMITING RELAY K2 The relay K2 only closes in default setting if at least one of the following values is exceeded e 1 max admissible effective value of the load current e 2 max admissible effective value of the load voltage e 3 max admissible active power of the load The relay releases if none of the values is exceeded anymore It is possible to set which indications lead to switching of the relay Recommendation keep the default setting OPTIONAL RELAY K3 If changes are made to the default relay settings due to the application then preferably the relay K3 should be re parameterized It is possible to realize functions like for instance a
88. n rating of the device e Branch circuit protection must be provided and sized according National Electrical Code and any additional local codes e CE conformity Low Voltage Directive 73 23 EEC EMV Directive 89 336 EEC Marking Directive 93 68 EEC e Interference suppression The RegTP confirms the compliance with the interference suppression regulations for the power control device 89 IN DETAIL CONDITIONS FOR USE OF THE DEVICE Built in unit General requirements Design vertical installation Operating conditions Operating location industry sector Temperature performance Storage temperature Transport temperature Operating temperature with UL applications Load class 1 Humidity class B Overvoltage voltage category VIII Degree of pollution 2 Air pressure Safe isolation up to 500V mains voltage Air and creeping distances according to DIN EN 50178 Test voltage Tests according to EMV noise emission Radio interference suppression control device Class A EMV noise resistance Compatibility level class 3 ESD gt 8 KV Electromagnetic fields 2 10V m Burst on mains lines gt 2kV Burst on control lines 2 0 5kV Surge on mains lines 2 2kV Surge on control lines 2 0 5kV Line conducted VDE 0160 5 5 1 3 VDE 0106 T 100 3 83 VDE 0558 T 11 VDE 0558 T 1 VDE 0875 part 3 VDE 0558 T 1 25 C 55 C 25 C 70 C DIN EN 50 178 DIN EN 60146 1 1 DIN EN 60 146 1 1 K 2 5 CISPR 6 DIN
89. namic heating processes Primary or secondary VSC connections in two or three stage format can be realized BASIC CONNECTIONS PRIMARY VSC This VSC connection is particularly suitable for large load cur rents e g ILoad gt IController with smaller voltages One transformer for each load The illustrations show the two and three stage VSC connection Details can be found in the Thyritop 40 V8C connecting diagrams Mains Transformer R Load Mains Transformer R Load SECONDARY VSC This VSC connection is particularly suitable if lots of heaters are being supplied from one transformer Through the improvement of the power factor a larger transformer can dispense more active power and as such supply additional loads if required Trans Trans Mains Sore R Land Mains Vera R Load 58 OTHER FEATURES If load monitoring is required with the VSC connection then external converters are needed on the secondary side The wiring required by the type series Thyritop 40 VSC is different with regards to both the power and control connections when compared with standard power controllers from the type series Thyritop 40 OPERATING WITH LBA 2 To operate the VSC power controllers you need software for the LBA 2 version V1 2 or higher If you only have older versions then you can get a free update for the LBA 2 from our support team OPERATING WITH THE THYRITOP TOOL FAMILY The Thyritop Tool Family from version 4 06 can be used to ope
90. ng The detailed schedule therefore contains the current standards as well even if the date for their expiry has already been set There is no product norm for Thyristor Power Controllers so that a sensible norm structure must be created from the corresponding basic norms which ensures safe application and opportunity for comparison CAUTION Thyristor Power Controllers are non valid devices for disconnection and may therefore be operated only in connection with a suitable mains isolating device for instance switch connected on line side Approvals and conformities are available for Thyritop 40 e Quality standard according to ISO 9001 e Registration in acc to UL 508 file no E 135074 Ge Aus Investigated under consideration to Canadian National Standard C22 2 No 14 95 e UL Markings O O O O Field wiring terminal markings see chapter 4 EXTERNAL CONNECTIONS Use 60 75 C Copper Conductors only Tightening torque pound inches see chapter 11 TECHNICAL DATA Devices are suitable for the following short circuit current ratings Devices rated 300A suitable For Use On A Circuit Capable Of Delivering Not More Than 100kA rms Symmetrical Amperes xxx Volts Maximum When Protected by RK5 Class Fuses sized max 600A 600V Devices rated 495A and 695A Suitable For Use On A Circuit Capable Of Delivering Not More Than 100kA rms Symmetrical Amperes xxx Volts Maximum NOTE m xxx max allowable voltage depending upo
91. ng of heating elements with Rhot Rcold 1 and relative monitoring of heating elements with Rhot Rcold 1 2 5 2 1 Absolute value monitoring current This function allows monitoring of a freely selectable absolute current limit The parameters for the value may be set in ampere lt threshold indication 16 17 Chap 3 4 mm Fig 4 Absolute value monitoring This absolute value monitoring lends itself to one or more load resistances organized in parallel or in series Generally the effective current value measured is continuously compared with a presettable absolute current limit for undercurrent or overcurrent If these limits are undercut or exceeded an indication occurs after Tv 210 mains periods In case of resistor elements organized in parallel it is therefore possible using the lower current limit to detect a partial load interruption Using the upper current limit in case of resistors switched in series short circuiting of an element may be detected 2 5 2 2 Relative monitoring This monitoring is sensible if the resistance value of the load slowly changes Changes in resistance may for instance be caused by temperature changes or by ageing The current b of the Power Controller is regarded as 100 load current current in fault free state after activation of the RESET or CONTROLLER LOCK The RESET is automatically activated after each startup restart or after mains outage In case of relatively slow changes of the
92. ng systems of phase 2 and 3 can be used freely The voltage transformer suitable for rail assembly order no 2000000399 is to be used Connection is made as in table 23 to terminals X7 1 26 X7 2 25 for phase 2 and X7 1 36 X7 2 35 for phase 3 The measuring values do not influence the controller and are available for Bus interfaces display and analog outputs Parameter values must not be changed 44 X2 ROOT Alarm relay K1 ni 8 Limiting K2 10 11 Option K3 13 14 4 13 OTHER CONNECTIONS AND TERMINAL STRIPS BREAK CONTACT CLOSER 9 12 15 tie point Tab 14 Terminal strip X2 for K1 K2 K3 X5 1 FUNCTION X5 2 5 5V 5 13 Ground 5V 10 13 Ground 5V 11 13 Ground 5V 32 13 Ground 5V 33 13 Ground 5V 34 13 Ground 5V 16 21 3 3V 17 14 ground 24V 12 14 ground 24V 15 14 ground 24V 18 14 ground 24V 19 20 24V 20 FUNCTION 5V set point 1 set point 2 analog output 1 analog output 2 analog output 3 ASM input GSE input RESET controller lock SYT9 connection QUIT 24V Loading X5 1 20 X5 2 21 max 80MA Tab 15 Terminal strip X5 in the control device Terminal strip X6 in the control device At the terminal strip X6 wiring between the control device A70 and the control cards A1 A3 and A5 of the power section is performed by the works Allocation of the terminal strip is as follows X6 Name 11 thyristor L1 neg 12 15V 13 thyristor L1 pos 21 thyristor L2 neg 22 5V 23 thyris
93. nit excess temp As a standard the device will be switched off and LED Overheat will be lit ATTENTION When using the device under UL conditions this feature has to be switched on 22 3 OPERATION This chapter presents the operating options of Thyritop 40 using local operating and display unit LBA 2 and visualization and commissioning software Thyritop Tool Family LBA 2 for Thyritop 40 parameterization and process data LBA 2 Tool for visualization analysis of saved process data and messages of LBA 2 SEK for operating of Thyritop 40 with LBA 2 on cabinet doors Thyritop Tool Family for Thyritop 40 parameterization and process visualization 3 1 LOCAL OPERATING AND CONTROL UNIT LBA 2 The new local display and control unit LBA 2 can be used as a substitute for its predecessor LBA model and enables easy operation for Thyritop 40 thyristor power controllers The LBA 2 is equipped with a graphic touch display and SD card and is designed to be used either with Bluetooth model 2 000 000 409 or without Bluetooth model 2 000 000 408 For both versions the process data recorder feature is included see chapter 3 1 5 LINE CHART With the menu based graphic user interface LBA 2 offers an intuitive operating of Thyritop 40 if requested further information for configuration and parameterization can be seen in the menu structure table If LBA 2 is not in use parameterized for a longer duration the display will dim its brightness 3 1
94. nnt nnns nan nnne nnns 32 3 5 1 LBA 2 32 3 5 2 THYRITOP TOOL FAMIEY EE 32 3 6 EBA MENU SG mataba ra BO td de aata ABG AG A TG Ens NG a Dr a HG GO BABAO NP M ra 34 4 PA AKA 39 4 1 Power supply for TNYyritOp 4O escisiones 39 4 2 Power supply for the control device A70 4 nennen nennen enean nnn nnne nnns nsn a nns 39 4 3 Power Supply for the ventilator cena lidia 40 4 4 RSC EE 40 4 5 a REO INS aa AA NAN bi cent aie taie AA tte 40 4 6 BITTEN 40 4 7 de aa ngaa 41 4 8 ASMA na rot cda 41 4 9 GAS VIN DUE AS Be e E A un bu epa block bai d Na Cb o ER Phu du debes 41 AAO Analog OPUS csi AA NA id dd ds 41 4 11 Current tratis OM a e a es 41 SEENEN 43 4 13 Other connections and terminal strips sisi 45 GN E A aaa A a aa aa A teal mans akal a aaa aa nee este aa san el nn De Co dana angi nec 46 4 15 Component mounting diagram control device sise 47 D Ee 48 5 1 EE EE 49 5 2 As IMENI EE 50 9 2 1 Fiber optic distribution SYSTEME a A A A nl ne du i 50 9 3 BUS mterlaces OMMOMMal risak aaa e 51 6 Mains load optimization for operating mode TAKT enne nennen nnne nnns nnns 52 6 1 dASM mains load optimization ie id 52 6 2 Software synchronization et et 56 6 3 ASM procedure patente Eu Tr 57 7 MalnsloadopimZalon V SC in AAA AAA 58 SN ele ned ege let aMule 60 8 1 Thyritop 40 1P 1 phase power controller 60 8 2 Thyritop 40 2P 2 phases power controller ss 61 8 3 Thyrito
95. nowledgment Data logger Selection between switch static Monoflop blink alpha PWM switch delayed cyclic Monoflop static inverse On Off of error acknowledge with controller inhibit On Off of error acknowledge with input X5 2 19 Selection of 1s 2s 3s 4s 5s 6s 7s 8s 1min 2min 3min 4min 5min 6min 7min 8min Setting relay On or Off at message See chapter Error acknowledgment Data logger Selection between switch static Monoflop blink alpha PWM switch delayed cyclic Monoflop static inverse On Off of error acknowledge with controller inhibit On Off of error acknowledge with input X5 2 19 Selection of 1s 2s 3s 4s 5s 6s 7s 8s 1min 2min 3min 4min 5min 6min 7min 8min Setting relay On or Off at message LED Fault EE Select event Mode Error acknowledge of controller inhibit Error acknowledge of input X5 2 19 Delay time Functionality LED Overheat Pt KA 7 36 See chapter Error acknowledgment Data logger Selection between switch static Monoflop blink alpha PWM switch delayed cyclic Monoflop static inverse On Off of error acknowledge with controller inhibit On Off of error acknowledge with input X5 2 19 Selection of 1s 2s 3s 4s 5s 6s 7s 8s 1min 2min 3min 4min 5min 6min 7min 8min Setting relay On or Off at message Select event X 1 See chapter Error acknowledgment Data logger Mode X 1 Selection between switch static M
96. nsformer are at nominal current of Thyritop 40 e Primary current Irms primary 110 A e Secondary current Irms secondary 1 10 A The load resistor has to be dimensioned so that the voltage at load resistor is approx 1Veff 0 9 1 1 at nominal current 1V 1V rms rms R pup S e g R bnc E 0 909 C 1 10 secondary of transformer It would be ideal to use a load resistor of 0 909 Q If a resistor is not available with this value it is possible to use a similar resistor Minimum and maximum value of used resistor are 42 0 9 V 0 9 V burden mn e g hordas 0 81 8 Q secondary of transformer 1 10 A LAN LAN burden max e g R A EE 1 53 1 10 A secondary of transformer After selecting a resistor which value must be between 0 818 O and 1 O the value has to be entered with Thyritop Tool Family or LBA 2 in parameter U Load resistor Example 2 Thyritop 40 3P400 110 H e the power controller is a 3 phase power controller of Thyritop 40 3P 400 110H with 110A type current e three similar current transformers with transformation ratio of tr 100 1 The calculation and selection of the three similar load resistors has to be done according to example 1 After selecting the resistors which value must be between 0 818 O and 1 O the the value has to be entered with Thyritop Tool Family or LBA 2 in parameter U Load resistor 4 12 VOLTAGE TRANSFORMER As standard each power section is fitted with a vo
97. on jumpers 46 4 15 COMPONENT MOUNTING DIAGRAM CONTROL DEVICE E H LOLL oul setpoint 2 analog output 1 analog output 2 33 GND 5v 0 20mA 10V 13 hom analog output 3 ASM input 16 GND5V 13 paa 12 GND 24V open blocked Joz 14 acknowedgement GND 24V short circuit 24V output 24V function signal application reference Le LA T T coup one enero w m 35335335333 esstseess x 3 Q3 3 3 09 23 3 0 SE E m eu T a A m a A E add 0A sh We Sresresre 2 S88 RE 2 E 2 p 7 6 S a bd E al E E Ch BS 532 3 ES 83 B 3 28 23 28 2 ca L r z a 8 amp 8 n g5 S uf bh b a 8 H e by tb mc tn E 3 x Fig 20 Component mounting diagram control device 47 5 INTERFACES Necessary process optimization as well as the requirements made of high continuous and documentable quality in production processes often require the use of digital process communications It allows interlinking of many signals and enables their evaluation in an efficient manner any automation system LAL JE E TE a8 M for instance via Profibus LBA 2 per R5232 X 10 RS 232 X 21 4 inputs X 20 Profibus DP X5 X2 E ee PAR NGE Cr LOUE ee RE RARE XLR LE DEPARA X 30 LL receiver ST X 31 LL transmitter RS 232 LL conveter Fig 13 PC control for instance via fibre optic X40 X41 dASM Fig 2
98. onoflop blink alpha PWM switch delayed cyclic Monoflop static inverse Error acknowledge of X 1 On Off of error acknowledge with controller inhibit controller inhibit Error acknowledge of X 1 On Off of error acknowledge with input X5 2 19 input X5 2 19 Delay time X 1 Selection of 1s 2s 3s 4s 5s 6s 7s 3s 1min 2min 3min 4min 5min 6min 7min 8min Functionality Setting relay On or Off at message Pulse inhibit am boy CA ES Bus optical fiber X 1 Optical fiber 001 998 Profibus DPVI 001 125 Modbus RTU 001 247 DeviceNet 001 063 000 and 999 have special features Hardware Average X 2 Current transformer ratio X 2 100 Ratio 1 Voltage transformer ratio X 2 16 Ratio 1 Voltage range X 2 Selection between 230 V 400 V 500 690V NOTE Please set jumper X501 according to the configuration Rated current X 2 Type Rated voltage X 2 Type Rated power X 2 Depends on type U_Load resistor X 2 10hm Settings of load resistor incl tolerances Date X 1 Setting and display Time X 1 Setting and display Peak current X 2 65000A Peak current value at which the pulse inhibit should be set immediately Measuring circuit X 2 Selection between Aron half Aron 1 half Aron 2 half Aron 3 asym load sym Load Frequency X 2 Setting and display of min max frequency and tolerance No of controlled phases X 1 1 Number of controlled phases power paths Neutral conductor X 2 OFF Turing feature On or Off Only for 3 phases Phase
99. onoflop static inverse On Off of error acknowledge with controller inhibit On Off of error acknowledge with input X5 2 19 Selection of 1s 2s 3s 4s 5s 6s 7s 3s 1min 2min 3min 4min 5min 6min 7min 8min Setting relay On or Off at message See chapter Error acknowledgment Data logger Selection between switch static Monoflop blink alpha PWM switch delayed cyclic Monoflop static inverse On Off of error acknowledge with controller inhibit On Off of error acknowledge with input X5 2 19 Selection of 1s 2s 3s 4s 5s 6s 7s 8s 1min 2min 3min 4min 5min 6min 7min 8min Setting relay On or Off at message See chapter Error acknowledgment Data logger Selection between switch static Monoflop blink alpha PWM switch delayed cyclic Monoflop static inverse On Off of error acknowledge with controller inhibit On Off of error acknowledge with input X5 2 19 Selection of 1s 2s 3s 4s 5s 6s 7s 8s 1min 2min 3min 4min 5min 6min 7min 8min Setting relay On or Off at message See chapter Error acknowledgment Data logger Selection between switch static Monoflop blink alpha PWM switch delayed cyclic Monoflop static inverse On Off of error acknowledge with controller inhibit On Off of error acknowledge with input X5 2 19 Selection of 1s 2s 3s 4s 5s 6s 7s 8s 1min 2min 3min 4min 5min 6min 7min 8min Setting relay On or Off at message See chapter Error ack
100. ontrol model 1P VSC only The power controller Thyritop 40 has 4 set point inputs The set point inputs are indirectly connected to the mains SELV PELV Set points 1 2 external set point input signal ranges e 0 4 20 mA Ri ca 250 V max 24mA e 0 5VRi ca 8 8 kV max 12V e 0 10VRizca 5 kV max 12V refer to ATTENTION in chapter 2 2 Set point 3 connection for fiber optic LL from the superordinate PC or automation system Set point 4 set point assignment via RS232 for instance LBA 2 3 outputs signal level 0 10 V 0 20mA or 4 20mA The maximum burden voltage is 10V The control characteristic is established by the maximum value of the dimensions to be controlled and the key values of the set point Using these key values the linear control characteristic may be set at will Every controller for instance temperature controller whose output signal is in the range of 0 20mA 0 5V 0 10V may be easily adapted to the power controller Voltage control Urms Voltage control U rms default setting Current control Irms Current control l 2rms Power control P Without control U control Better than 0 5 I Control 0 5 P Control 1 All specifications are relating to the respective final value 74 LIMITATIONS RELAY K1 K2 K3 Voltage limitation Urms Current limitation Irms default setting Effective power limitation P Peak current limitation MOSI operation Upon reaching one of these
101. ontroller is locked load 24V 20mA i e the power sections are no longer triggered On activating RESET LED ON lights up red Functional procedure TERMINAL Function X5 12 14 closed Enables the device X5 12 14 open Device is out of operation communication via interfaces not possible Tab 8 Reset The hardware RESET must be applied when synchronizing the software of several Power Controllers chapter 6 3 SOFTWARE SYNCHRONIZATION If the Power Controller is equipped with a Bus option a Bus RESET also ensures from the hardware RESET Apart from opening the jumper terminal X5 2 12 X5 1 14 the hardware RESET is also activated by supply voltage OFF or by reducing the supply voltage at the Power Controller A70 X1 to below 160V 4 5 CONTROLLER INHIBIT The input controller lock terminals X5 2 15 and X5 1 14 is electrically identical to the input RESET electrical data as under 4 4 ATTENTION When activating controller lock the LED PULSE LOCK is lit and the control device remains completely in operation The total set point is therefore without effect but the min limiting values TSMIN HIME remain active This enables securing a certain quantity of electrical energy at the load TERMINAL Function X5 15 14 closed power controller operating X5 15 14 open control pulses OFF default value or pulse limit Tab 9 Controller lock All other functions of the power controller remain in operation The state of the signaling
102. p 40 3P 3 phases power controller VV 62 8 4 Thyritop 40 1P VSC 2 2 step primary VC 63 8 5 Thyritop 40 1P VSC 3 3 step primary VSC a 64 8 6 Thyritop 40 1P VSC 2 2 step secondary VSC rernessneennnes 65 8 7 Thyritop 40 1P VSC 3 3 step secondary VSC aa 66 SR EE AA O ooo ET 67 9 1 JEE E lee EE 67 9 2 Protection against contact IP20 ENEE 67 9 3 COMMISSIONING sit a 68 9 4 SENI EE ETE tel DuC od c ume SEIL ai aa pa pn tuto ga E ka aa naak Ba aa detecte Siu ET 68 9 5 CCC cem 69 TO ZRUDECOVETVIe WW Cu e opes O LL MUN tue 70 LOO Type range AOU VO asilo ada da dd 70 102 VD range 900 VO sti ii tabla 71 TO IPS range 090 NON rai a kaa hada 13 e We Keller 14 12 Dinmensionaldrawihgsisqusdat nicae lia 17 13 Approvals and confortmillles at ld NG BAN Aa aana Ka aa caido 89 TABLES INDEX Tab 1 Behavior in case of load change E 18 Tab 2 Partial load breakdown with heating elements switched in parallel undercurrent relative monitoring 21 Tab 3 Partial short circuit with heating elements switched in series overcurrent relative monitoring 21 Tab OVervie WE Mon tod aint 22 Tab 5 Error and data logger messages ii AAA A A A AA AGA 33 Tab OES AZ menu TUU sa i he a alec Sn i cae ale E a de aped tc DR a EE dM 38 Tab 7 Terminal STH A a seh a pain cae ee et SR AA a Aa 39 TADO A cae ace ae a hac Rag Sh ace lek ear ne 40 Tab 9 Controller o ue 40 TA o eee 40 Tab 11 Curmrent an Md
103. r Controller may only be operated in connection with a suitable and series connected power supply disconnecting device e Asa component the Thyristor Power Controller is unable to operate alone and must be projected for its intended use to minimize residual risks e The Thyristor Power Controller may only be operated in the sense of its intended use otherwise personal hazards for instance electrical shock burns and hazards for systems for instance overload may be caused RESIDUAL HAZARDS OF THE PRODUCT Even in case of proper use in case of fault it is possible that control of currents voltages and power is no longer performed in the load circuit by the Thyristor Power Controller In case of destruction of the power components for instance breakdown or high resistance the following situations are possible power interruption half wave operation continuous power flow If such a situation occurs then load voltages and currents are produced from the physical dimensions of the overall power circuit It must be ensured by system design that no uncontrolled large currents voltages or power results It is not possible to totally exclude that during operation of Thyristor power controllers other loads show abnormal behavior The physically determined network reactions depending on the operating mode must be considered DANGER OF ELECTRIC SHOCKS Even if the Thyristor Power Controller is not triggered the load circuit is not disconnected fro
104. rate the VSC power controllers If you have already purchased an older version of the Thyritop Tool Family software you can upgrade the software with a free update from our home page OPERATING MODES The power controllers in the series Thyritop 40 1P VSC only have one operating mode VSC_ VAR REGULATION MODES All regulation modes of the Thyritop 40 are available as regulation modes U U I I P In primary VSC regulation mode U and U are less suited LOAD MONITORING For the application of load monitoring external converters are needed for L1 on the secondary side also see the Thyritop 40 VSC connecting diagrams in chapter 8 as well as chapters 4 10 and 4 11 of operating instructions The parameters for this can be configured with the Thyritop Tool Family or LBA 2 Parameterization e Operating mode e Number of VSC stages e External converters e Overlapping Using overlapping parameters The overlapping process is for linearization of the control characteristic line and can be used on request In this case the next higher step will already be activated before full conducting the small step The change is only marginal regarding cos phi Within a half wave cycle up to 3 thyristor stages can be activated however in reality only one is ever switched on As such the advantages of a very good level of efficiency in terms of the thyristor controllers are retained in full 99 8 CONNECTING DIAGRAMS THYRITOP 40 1P 1 PHASE POWER CO
105. re multiplies the signal from the computer to Thyritop 40 by four units each The maximum distance from LLV 4 to Thyritop 40 should not exceed about 25 m In case of optimum installation conditions number of bends connection mounting etc the distances stated in the following table may be realized DEVICE PC LLV V LLV 4 THYRITO E PC 50m 25m LLV V 50m 50m 25m LLV 4 50m 25m Thyritop 25m 25m 25m 40 Tab 19 Fiber optic distances 90 The following figure shows the fiber optic system with LLV Thyritop 40 and PC RS232 LL converter PC or any automation system T e t x bal E LL connection fiber optic distribution system for line extension and cascading may be engaged to the standard rail fiber optic distribution system for signal multi plication max 5 LL4V cards for each LLV V may be engaged to the standard rail max 25m max 998 Power Controllers may be addressed m D only in case of proper laying Fig 25 Schematic diagram fiber optic Thyritop 40 with LL V and PC 5 3 BUS INTERFACES OPTIONNAL The control device of Thyritop 40 may be optionally fitted with interface cards e g Profibus DPV1 Profinet DeviceNet Ethernet IP Modbus RTU Modbus TCP All available interface cars support the usage of motor potentiometer feature for set point processing If the motor potentiometer feature is not used signals can be transmitted on three inputs Input O
106. s to the dASM procedure there are a few simple rules which need to be adhered to when installing the control devices e For1 and 3 phase loads separate dASM groups must be wired up e Power controllers and loads of a dASM group must be connected to the same grid in phase e The connection of the RJ45 patch cable is made on the underside of the control device in accordance with the following illustration to connectors X41 output and X40 input 92 xal Unit 1 M x40 x41 x40 Unit 2 Unit 3 Fig 26 Wiring of the dASM signal cables The 4 LEDs on the RJ45 connectors serve to check the RJ45 wiring as well as that the dASM data transmissions via the dASM control cables are running smoothly CONNECTOR LED X40 X40 X40 X40 X40 X40 X40 X40 X40 CONNECTOR LED X41 X41 X41 X41 X41 X41 X41 X41 X41 1 wech 1 NI N 3 3 RIRE W LED 1 LED 2 LED 3 LED 4 Fig 27 LEDs on the RJ45 connectors COLOUR STATUS OFF FLASHING ellow ON OFF SE FLASHING ON COLOUR STATUS OFF FLASHING ellow ON OFF green FLASHING ON 53 INTERPRETATION A connection to the preceding device in the direction of the master is in place Not all data could be sent to the preceding in the direction of the master device dynamic communication error If LED 3 is also flashing then a ring has been made with the RJ45 cables There is no RJ45 cable connected
107. the protection devices is shown this handling also applies to 2 or 3 phase units of Thyritop 40 For devices of 16A 37A 75A 110A applies The blind cover for non used connections has to be pressed into the device cover until it snaps into place For devices of 110A the covers have to be adjusted by the customer in accordance to the needed gaps while IP20 protection code has to be considered Therefore gaps have to be chosen as small as possible so that needed IP20 protection code is ensured The cover has to be pressed into the device cover until it snaps into place For devices of 80A 130A 170A 200A 280A applies The covers have to be adjusted by the customer in accordance to the needed gaps while IP20 protection code has to be considered Therefore gaps have to be chosen as small as possible so that needed IP20 protection code is ensured Afterwards the blind cover for non used connections has to be pressed into the device cover until it snaps into place For devices of 495A 650A applies Before connecting the device the coverage has to be removed The connections coming from the customer side have to be connected to the copper bars of the device Please consider that an adequate IP20 protection has to be secured Then the according coverages have to be fixed again on the device For devices of 1000A 1500A applies Before connecting the device the coverage has to be removed The connections coming from the customer side have
108. ther zoom settings the data view will be reduced accordingly With the aid of the displayed scrollbar under the diagram the data view can be shifted horizontally along the time axis The buttons Back and Next next to the standard zoom direct to the previous or following day of a saved LOG file com s Zur ck ih l4h h 12H 24h Weiter D Fig 14 Standard zoom keys DETAILED ZOOM By sliding the mouse horizontally on the diagram a new X axis view can be selected Thus you can zoom in to a one minute section The detailed view that is then displayed can be magnified again only after entering a standard zoom setting 28 3 2 6 VALUE AXES With the Y scaling panel the axes can be changed for the units up to 6 values that appear in the diagram By deactivating the AUTO checkbox the part of the axis that is automatically calculated can be set by the user Therefore the displayed area and the resolution of measured signal might be optimized The horizontal lines for the main section of an axis can be displayed in the diagram by the checkbox line The settings for the Y axes will be maintained during navigation The modification is relevant for all Y axes having the same unit Several axes with the same unit can be created e g when two currents are displayed The slider can be used to read values on specific points in the diagram The slider of the time axis X axis can be set to any position by using the mouse By clicking with t
109. tor L2 pos 31 thyristor L3 neg 32 5V 33 thyristor L3 pos 41 input temperature sensor 42 ground temperature sensor Tab 16 Terminal strip X6 Each thyristor is controlled by 20mA current supply switching to ground The ventilator monitor is connected to the terminals X6 41 and X6 42 in separately ventilated devices HF The temperature of the power section is monitored using a PT 1000 temperature sensor In case of overheating of the power section for instance caused by outage of the ventilator a fault indication is generated and the alarm relay is activated default values The temperature may be enquired by the interfaces 45 4 14 SYNCHRONIZATION By standard each power section is fitted with a transformer for an input voltage of up to 690V After filtering the synchronization signal for control of the thyristors is generated from the secondary voltage The connections are wired by the works This includes the following terminals XT 1 XT 2 Name 12 11 current transformer phase L1 14 13 sync phase L1 16 15 load voltage phase L1 22 21 current transformer phase L2 24 23 sync phase L2 26 25 load voltage phase L2 32 31 current transformer phase L3 34 33 sync phase L3 36 35 load voltage phase L3 Tab 17 Terminal strip X7 For the synchronization the following jumpers are necessary on the componentry of the control device THYRITOP 40 SHORT CIRCUIT JUMPER 1P X507 X508 2P X507 E 3P Tab 18 Synchronizati
110. trollers with in phase grid connection connected to 2 phases of a three phase network or a single phase network along with dASM wiring The dASM grid load optimization is operating on the example with all connected and switched on Thyritop 40 units 1 3 dASM group of unit 1 M 3 x Thyritop 40 The device labeled unit 1 is operating in this configuration as the dASM master of dASM group 1 In total the dASM group can consist of up to 32 Thyritop 40 devices Additional dASM groups of up to 32 Thyritop 40 devices operating independently of one another group can be connected to the same grid so the number of Thyritop 40 devices which can be operated with dASM grid load optimization can in principle be as large as desired Alongside the dASM control cable connection RJ45 patch cable which is required for all units the power grid connection in each case in phase is a prerequisite for the formation of a dASM group Unit 1 M Unit 2 Unit 3 L1 L2 N Example 1a This diagram shows 3 single phase Thyritop 40 power controllers with a grid connection which is not in phase connected to 2 phases of an three phase network or a single phase network also with dASM wiring Due to the connection of unit 3 not being in phase with regards to the preceding unit 2 unit 3 autonomously forms a new master however operates independently from units 1 and 2 This is why the grid load optimization in this example only operates with units 1 and
111. ts Input et point Alarm Limit Option wer pon 230 VAC 20 to e 500 VAC 10 14 04 2014 THYRITOP 40 3P Example Ohmic Load in A Connection CEE M Analog Outputs Control Inputs vo Thyriton Tool Soloa V2 only for HF types re for PC E Input 2 M2 Temperature Sensor LBA 2 Local Operating amp Display Unit xample Profibus DPV1 el Input 3 M2 actual values eg Profibus DP Modbus RTU pl i gt Bus Option E paya 8 E os 3 S TE 5 So lt amp a X40 314 RIAS PIT I patch cable 82 2 8 option Remarks These connections must be wired by the user all other types separate power supply is possible 1 for 690V types separate power supply is required 2 Default setting 62 THYRITOP 40 1P VSC 2 2 STEP PRIMARY VSC 8 4 PE e i wu h L1 1 U1 S ie L10 e E o EL S A 11 2 W1 Ce ere Broad band Power Supply x1 112 81 Relay Outputs Input 230 VAC 20 Alarm Limit Option to 500 VAC 10 27 05 2014 Power Section Driver A1 THYRITOP 40 Control Device io Set point 1 T1 Inputs set point T 81 Separate power supply for 690V types is required Separate power supply for all other types possible 82 Delivery state sese These connections must be wired by the user gt Terminal description on the device
112. ttings Display settings Startscreen Languages Bluetooth Authorization and passwords Information about the device Address Reset to factory settings 3 1 3 SETTINGS THYRITOP 40 To change anything on Thyritop 40 the button SETTINGS in the main menu has to be pressed By using the button Thyritop 40 the following menus will be available Settings for Thyritop 40 e Operating mode Control mode Control parameters Limits Analog outputs Setpoint inputs Relays LED pulse inhibit Address Hardware Monitoring Temperature Data logger Thyritop 40 24 3 1 4 EASY START This menu enables the user to easily adjust the Thyritop 40 For details on the EasyStart function and its selection possibilities see table LBA 2 MENU STRUCTURE When the user first starts LBA 2 the EasyStart will be displayed Once the EasyStart prompt has been conducted successfully on LBA 2 it will not appear each time LBA 2 is started Irrespective of this EasyStart can be selected at any time if required via the LBA 2 menu 3 1 5 LINE CHART PROCESS DATA RECORDER The line chart shows up to 6 values The chronological process of these values is recorded automatically and saved on the SD card measuring interval is approx 1sec Therefore a process data recorder is provided to the user with up to 6 channels The SD card has an amount of memory for max 6 channels which lasts approx 2 7 years Occurring messages data logger will also be saved on the SD
113. ular displacement 1 el s Rate of angular displacement 2 el s Peak current A max A MAINS LOAD OPTIMIZATION WITH DASM OR OPTIONAL ASM PROCESS For systems in which several power controllers are employed in full wave switch mode TAKT it is possible that individual power controllers are synchronized so that a regular mains load is achieved by defined switching of the individual power controller This avoids load peaks by random simultaneous switching of many power controllers and load troughs are filled up The upstream transformer and or the upstream feed point may be designed for a lower load Besides savings in investment and operating costs it also results in considerable lower system perturbations For new installations the dASM process is recommended due to its quicker and easier handling see chapter 6 1 15 2 2 SET POINT CONTROL CHARACTERISTIC The set point control characteristic of Thyritop 40 may be easily adapted for the control output signal of the upstream process controller or automation system All signals customary on the market may be used The adaption is made by changing the starting and ending points of the control characteristic Inverted operation ending value is smaller than the starting value in voltage or current is also possible The effective set point is the total set point It is formed by adding the four set points as shown in fig 2 In the simplest case all the set point values are added alg
114. y connected to current supply 1 and 2 phase Thyritop 40 units need on A1 X1 3 an additional wiring in accordance to the connecting diagram chapter 8 The control device of 690V types has to be feed separately TERMINAL STRIP X1 X1 mains supply connected internally 1 phase 2 N or phase Tab 7 Terminal strip X1 REMARK If required e g when operating with Profibus the control device can also be supplied separately With supply voltages outside the nominal range the control device must be supplied separately with an input voltage within the above mentioned voltage range The phase position of this control voltage is optional In this case the plug A70 X1 must be pulled CAUTION The pulled plug has mains voltage of the load circuit The new connecting lines must be fused according to the applicable regulations for applicable plug see chapter 13 39 4 3 POWER SUPPLY FOR THE VENTILATOR With Thyritop 40 Thyristor Power Controllers furnished with integrated ventilators HF types the ventilator must be supplied with a voltage of 230V 50 60Hz according to the connecting plans and the dimensional drawings The ventilator s power consumption is given in chapter 11 TECHNICAL DATA ATTENTION The ventilator must run when the Power Controller is switched on 44 RESET The input RESET terminals X5 2 12 X5 1 14 is separated from the remaining system by an optoelectronic coupler By opening the RESET jumper the Thyristor Power C
115. yritop 40 3P 37 H 15 25 330 300 320 229 14 284 1 100 1 2 70 50 75 H 30 52 400 300 320 229 14 284 1 100 1 1 30 100 110 H 44 76 540 300 320 229 14 284 2 100 1 0 91 180 130 H 52 90 560 450 320 229 17 287 2 150 1 1 10 200 170 H 68 118 650 450 320 229 17 287 2 200 1 1 10 315 280 HF 111 194 1070 450 404 229 20 289 2 300 1 1 00 350 495 HF 197 343 1800 348 527 340 30 290 3 500 1 1 00 630 650 HF 259 450 2265 348 527 340 30 290 3 700 1 1 00 900 1000 HF 398 693 4370 575 762 505 74 292 4 1000 1 1 00 2x1000 1500 HF 597 1039 5335 575 762 505 74 5 1500 1 1 00 Ax900 1850 HF 736 1281 6900 526 1094 445 119 294 6 2000 1 1 00 Ax1000 2600 HF 1035 1801 8700 603 1094 470 152 295 7 3000 1 1 10 4x1500 number of fuses per path of power section built in Qu 508 KA us cA us 70 10 2 TYPE RANGE 500 VOLT TYPE CURRENT TYPE POWER DISSIPA DIMENSIONS WEIGHT DIM TEMP CURRENT BURDEN SEMICON A KVA TION MM NET ABOUT DRAW CHARACTE TRANSF RESISTOR DUCTOR FUSE a W W H D KO NO RISTIC NO TI R40 02 F1 A 508 Thyritop 40 1P 37 H 18 105 150 320 229 6 260 1 100 1 2 70 50 75 H 38 130 150 320 229 6 260 1 100 1 1 30 100 OF 110 H 55 175 150 320 229 6 260 2 100 1 0 91 180 130 H 65 190 200 320 229 8 263 2 150 1 1 10 200 170 H 85 220 200 320 229 8 263 2 200 1 1 10 315 280 HF 140 365 200 370 229 9 265 2 300 1 1 00 350 495 HF 248 595 175 412 340 15 266 3 500 1 1 00 630 a 650 HF 325 750 175 412 340 15 266 3 700 1 1 00 900 m 1000 HF 500 1450 242 76
116. yritop Tool Family for effective commissioning and simple visualization tasks Functions are for instance loading storing modification comparing and printing of parameters set points and actual value processing line diagrams of process data including printing and storing option bar 12 diagrams simultaneous display of process data from different power controllers simultaneous connection of up to 998 Thyritop 40 Power Controllers e Patented ASM procedure for dynamic mains load optimization The ASM procedure automated synchronization of multiple power controller applications is used for dynamic mains load optimization lt reacts to changes in load and set point minimizes mains load peaks and associated mains feedback Minimizing of mains load peaks means cost savings in operating and investment cost e For new systems it is recommended to use the high performance dASM instead of ASM NOTE After purchasing Thyritop Tool Family software updates if available can be downloaded for free from our homepage 13 TYPE DESIGNATION The type designation of the thyristor power controllers are derived from the construction of its power section TYPE RANGE DESIGNATION Thyritop 40 1P 2P 3P P400 P500 P690 P 0037 H ls FEATURES 1 phase power section for single phase operation 2 phase power section 3 phase loads in three phase economic circuit not for phase angle firing VAR 3 phase power section for t

Thyritop 40

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