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Supra user manual and installation guide

1. S 79 2 o 9 0 9c o ololololola o e ere e e ss DI ZG ey fe fey Le fe 3 6 SS S Ss sis 9 535 553288 E 9 8 8 8 8 8 5 Relay Zone Description r loaro a amp aao0 1 2 3 4 5 6 7 8 9 10 11 12 Variable stage configuration worksheet For each variable stage Enter the zone number 1 2 3 or 4 Circle the type of equipment For example cool for a cooling fan or heat for a heat mat Enter a description 20 characters maximum Example Stage Zone Type Description 1 1 Heat Cool VS fan 1 2 1 Heat Cool VS fan 2 3 2 Heat VS fan 3 4 2 Cool Heat mat 2006 12 12 135 Appendix E Configuration worksheets Stage Zone Type Description 1 Heat Cool 2 Heat Cool 3 Heat Cool 4 Heat Cool Temperature averaging worksheet Temperature averaging allows you to take temperature readings from two or more probes and average the values When averaging is off a temperature probe can be assigned to only one zone When averaging is on a probe can be one of several probes assigned to a zone For more information see Configuring temperature averaging on page 56 Zone Average these probes 1 1 2 3 4 2 1 2 3 4 3 1 2 3 4 4 1 2 3 4 Humidity zone worksheet If
2. 115 N responding to alarms 101 2 naming elements See configurin es g ane RHS sea sees See also humidity control naming your Supra See identifying your Supra GE oM re ee me ONC Reet 6 neiworkinmg oea a a arara EEEE E 3 5 conriecting cte egerit ts 25 terminal location sssse 14 15 O P ti Ia WITOS ua ee edite 12 outdoor temperature probe See temperature pouting dia wires probes e PINS en 96 97 See also security SECUF Y Eege See also PINs potentiometer See feedback potentiometer e LEE 2 93 94 power See incoming power or three phase enabling and disabling 97 98 power USEMS ip ee HIP a 94 96 power SUIQES 2 cece eect eee nnne 10 selecting power test sss 109 10 humidity zone eene 57 probes See temperature probes EUR 33 motor CUIVES 1 0 e eee cece cece cece eeeeee na eeeeeeaa eens 54 rogrammin prog g temperature probe type ecese 55 actuator relays 76 78 temperature Uunite 42 alarm settings 89 91 checklist 64 servicing your Dupra 116 17 control elements See specific element Settings See programming curtain control relays 78 80 single stage cooling heating elements group set points sussss 65 66 configuring relays s s s eerren 49 50 GOWN CUIVOS i ucts cohetes 6
3. 14 15 16 K L firmware version c cccccccceceeeteteeseeteteneees 5 41 keypad ET ces hf raf te nts See zones lee E 32 33 entering text 34 35 fuses Ie Sti Oho statics e cte et chet expe tet era ed 114 ee ia 14 Ee c eve ento acres 4 11 layout ALE 13 G IGOR RR E 14 15 gallons x oett ten 58 LCD display ue set tradi ios See display ground plate GE EE 14 limit switches Bad ste PE RS See actuators group set points 65 66 ccce ETT 58 growth curves logs 8bOUt esseeeeeenee nennen 2 67 68 Sr EE 103 setting 67 70 BUCO GS uetus deudas Etico 103 H ClASING p M 104 p input log WEN 92 93 102 heating element See variable stages or single stage low temperature alarm See alarm settings high temperature alarm See alarm settings high temperature biasing See alarm biasing humidity control 156 Phason Index M R maintaining your Supra 116 17 ratings sui cedes See electrical ratings manual overmde AA 106 reading the dieplay 30 UE PR 31 33 real time clock 43 MOSU ie ER Eat a 116 Relative Humidity Sensor See RHS monitoring the status display 100 relay test x de reu ees 111 12 motor CUIVES ageet eter ENEE 54 relays mounting the Control 11 ratings in cete ann 4 11 terminal Jocattons eese 14 mounting your Dupra 15 multiple Sunrge See networking reimiovirig EE 96 resetting factory defaults
4. 2006 12 12 129 Appendix C Factory settings Appendix C Factory settings When your Supra leaves the factory it comes with default settings and configuration When you configure and set up your Supra you change its settings Resetting your Supra erases all the configuration and settings you programmed and then restores the settings to what they were when the control left the factory For more information see Resetting your Supra to its factory settings on page 115 The table below lists the factory defaults Configuration defaults De icing defaults Logging interval Relays 1 to 12 Zone 1 unassigned Colder than 33 0 F Variable stages 1 to 4 Zone 1 cool Duration 3 seconds Hum zone Unassigned VS 1 to 4 No Variable stage setting defaults VS 1 to 4 Water meter setting defaults On full at 86 5 F Display in Litres Idle at 85 0 F 1 Litre pulse Off at 80 0 F Logs defaults Idle speed 20 24 hours Logs are empty Humidity setting defaults Other setting defaults Upper limit 90 Temperature units F Lower limit 30 Unit name Phason Supra Display item defaults Probe type all Normal Motor curve all Optimum Zone temps 1 Actuator settings None assigned Temp extremes No Curtain settings None assigned Rly 1 to 12 No Duty cycle settings None assigned VS 1 to 4 Yes Heat cool settings None assigned Water meter
5. 9o Scroll to Li t and then press ENTER 9 Enter the upper limit using the keypad or press or to adjust the limit and then press ENTER 2006 12 12 7 Chapter 5 Programming your Supra 10 Scroll roi Pink iimit and then press ENTER 11 Enter the lower limit using the keypad or press or to adjust the limit and then press ENTER 12 Press BACK twice to return to the Main Menu Programming the stages Programming the stages means entering the settings such as temperature set points idle speeds ON OFF times and durations and so on Programming the stages involves programming the settings for Variable stages Relay stages Actuators Curtains Heating and cooling stages including temperature based duty cycles Timed events Time based duty cycles Programming variable stages Before setting up the variable stages make sure you have properly configured them For more information see Configuring variable stages on page 44 Setting up the variable stages means setting the temperature set points and idle speeds There are four settings for each variable stage For a cooling stage For a heating stage On full at Off at Idle at sometimes called set point Set point Off at sometimes called idle range On full at Idle speed Min heat 72 Phason Programming the stages Cool mode When the temperature is below the off at temperature the
6. May User manual and installation guide 2006 Phason Inc All rights reserved Printed in Canada 210400 rev 7 2006 12 12 How to use this manual This section is a quick reference guide of the manual You can look at the chart on the next page to help you find what you are looking for If you are not sure where to find something specific look in the Table of contents at the front of the manual or the Index on page 155 Below are some helpful suggestions If you have not installed and configured your Supra read Chapter 2 Installing your Supra on page 9 and Chapter 4 Configuring your Supra on page 37 If you are ready to install configure or program your Supra use the worksheets starting in Appendix D on page 132 If you are not sure how to use the keypad or how to read the display and menus read Chapter 3 Understanding your Supra on page 29 If you need to program your Supra or adjust settings set points growth curves fan speeds etc read Chapter 5 Programming your Supra on page 63 If you have an alarm condition displayed and are not sure what to do read Chapter 6 Monitoring your Supra on page 99 If you have an alarm condition ot warning displayed and are not sure what it means see Appendix B Troubleshooting on page 125 If you are not sure of the meaning of a term look it up in the Glossary on page 120 If you have a network of Supras and are monitoring and controlling them using
7. 2006 12 12 57 Chapter 4 Configuring your Supra To select a humidity zone 1 From the Main Menu select c 2 Press until you see Him Ze The display should locks like de one below Press or amp to scroll through the lines Scroll to i vd and then press ENTER 4 Press or to select the zone the sensor will be monitoring and then press ENTER Press BACK to return to the Main Menu Configuring the pulse counter If you connected a water meter to your Supra s pulse counter terminal and will be monitoring water usage you need to tell your Supra how much water in litres or US gallons goes through the meter for each pulse the meter puts out Your Supra uses this information to convert the pulses to water usage values For example let s say your water meter puts out 1 pulse for every 10 gallons of water that goes through it If your Supra received 125 pulses from the meter during the day you used 1250 gallons of watet Use the Pulse counter worksheet on page 137 when configuring a pulse counter 2 From the Settings menu select iia t The display should look like the one eoe Press or amp to scroll through the lines 58 Phason Configuring your Supra 3 Scroll to the second line and then press ENTER B Enter the number of litres or gallons for each pulse or press or to adjust the number and then press ENTER Press or to select Litre or
8. Configuring temperature averaging Selecting a humidity zone Configuring the pulse counter Configuring hysteresis Configuring warnings Testing the configuration EXPE ESI ES RES DESEE 40 Phason Configuring your Supra We recommend configuring a your control elements before programming the settings temperature set points idle speeds and so on Use the Appendix E Configuration worksheets on page 134 to help you keep track of which equipment is connected to which relays and variable stages If you receive a warning during configuration look it up in the Warnings table on page 129 and then follow the instructions for correcting the problem Your Supra s built in diagnostic tests are useful for testing your equipment after installing and configuring it For more information see Performing diagnostic tests on page 108 All instructions in the configuration section start from the Main Menu To display the Main Menu from the status screen press ENTER If there is an alarm condition you will see the alarm screen instead of the status screen You must acknowledge the alarm before you can proceed For more information see Responding to alarms on page 101 If you have a network of Supras and are monitoring and controlling them using SupraWare DO NOT enter information into your Supras with the keypad and SupraWare at the same time Choose one method or the other Identifying your Supra To identify a particular Supra
9. Set point the temperature at which the curtain holds its position Idle band the buffer around the set point within which the curtains hold their position Open run time the duration the curtains open during the OPEN cycle Open idle time the duration the curtains hold their position during the OPEN cycle Close run time the duration the curtains open during the CLOSE cycle Close idle time the duration the curtains hold their position during the CLOSE cycle 78 Phason Programming the stages How curtains work Curtains hold their position while the temperature is within the idle band of the set point For example if the set point is 80 F and the idle band is 2 F the curtain holds its position when the temperature is between 79 F and 81 F If the temperature rises above the idle band above 81 F in our example the curtain opens for the open run duration After opening it holds its position for the open idle duration If the temperature is still above the idle band the curtain again opens for the open run duration and the process repeats If the temperature drops below the idle band below 79 F in our example the curtain closes for the close run duration After closing it holds its position for the close idle time If the temperature is still below the idle band the curtain again closes for the close run duration and the process repeats Time duration Open idle 02 00 mm ss After the curtain opens for
10. Your Supra can display temperatures in either degrees Fahrenheit F or degrees Celsius C but not both at the same time The factory default is F If you want to change the temperature units follow the steps below To select temperature units 1 From the Main Menu select Maint 2 From the Maintenance menu select uiitch P E L 4 The display shows which unit of measure yout T is using Press amp to move the cursor to the second line and then press ENTER Press or to change the setting to the other unit of measure To save the setting press ENTER To cancel the change press BACK Dn E p Dress BACK twice to return to the Main Menu 42 Phason Configuring your Supra Setting the date and time Your Supra has a real time clock that keeps track of the date and time regardless of power failures However your Supra does not automatically adjust for daylight savings time so you will have to change the clock twice a year one hour forward in the spring and one hour back in the fall If the date and time shown on your Supra are correct you do not need to follow these steps If the date and time are incorrect follow the steps below to set the time To set the date and time 1 From the Main Menu select Wo irit enande 2 2 i Press or amp to scroll through the lines Press ENTER to move between the month day and year 4 Press or to change the date To save the da
11. 12345678 15 CONT Saver 3 gp em wm of mm mr 6 7 5 S 4 JON e 1 Voltage selection switch set this switch to the correct voltage before installing your Supra 2 Incoming power fuse F5 1 A 250 VAC non time delay glass fuse 3 Variable stage fuses F1 to F4 15 A 250 VAC fast acting ceramic F1 is for variable stage 1 F2 for stage 2 and so on 4 Ground plate screw connect a ground wire to this screw 5 Variable stage terminals VAR1 to VAR4 connect variable heating or cooling equipment such as fans or heat lamps to these terminals 6 General purpose relay terminals RLY1 to RLY12 connect single stage on or off equipment to these terminals You can configure these relays as heat cool duty cycle timed event curtain control or inlet control 7 Incoming power terminal connect the incoming power 115 230 VAC 50 60 Hz to this terminal 14 Phason Connecting equipment to your Supra Zone temperature probe terminals TEMP1 to TEMP 4 connect the temperature probes for 8 monitoring the zones to these terminals g Outdoor temperature probe terminal OUT TEMP connect the temperature probe f
12. Press U three times to get to the View Logs line Press V once more the next line displays and the first line scrolls up out of sight 30 Phason Understanding the menu structure Reading the display 1 Settings 3 View logs 1 Group Setpoint 1 Input Log 2 Heat Cool Stages 2 Alarm Log 3 Variable Stages 3 Audit Log 4 Growth Curve 4 Erase All Logs 5 Curtains 4 Security 6 Alarms 1 Security On Off 7 Actuators 2 Change PIN 8 Duty Cycle 3 Add User 9 Timed Events 4 Remove User 10 Water Meter 11 Humidity Control 2 Maintenance 5 Configuration 1 Manual Override Relays VARs and HUM 2 Calibrate Actuator 6 Diagnostics 3 Set Clock 1 Display All Inputs 4 Switch F C 2 Power Supply 5 Set Unit Name 3 Communications 6 Set Main Display 4 View relay stages 7 Hysteresis 5 Set relay stages 8 De Icing 6 View VAR Stages 9 Logging Interval 7 Set VAR Stages 10 Warnings 8 LCD amp Keypad check 11 Temperature Probe 9 Data Integrity 12 Motor Curves 10 Change Version 13 Averaging On Off 11 Force Reset 14 Averaging Setup 7 Factory Settings 15 Humidity Factor resets factory settings 16 Restore Settings 17 Save Settings 2006 12 12 31 Chapter 3 Understanding your Supra Using the keypad Your Supra s 16 button keypad allows you to enter information into the Supra Increase a value 1 2 3 Toggle
13. 2006 12 12 75 Chapter 5 Programming your Supra Programming actuator relays Before programming the actuator relays make sure you have properly configured the relays and calibrated the actuators For more information see Configuring relays for actuators on page 45 and Calibrating actuators on page 46 Do not use the Supra s actuator control function to control curtains This can burn out the curtain machines Set up curtains using relays and timers For more information see Programming curtain control relays on page 78 Setting up the actuators means setting the temperature set points differential and position for each stage of the actuator Each actuator has four stages For each actuator you are setting up you need to program the Minimum set point temperature Minimum position Set point temperature differential temperature and position for stages 1 to 4 How actuators work Below is an explanation of the settings and how actuators function ACTUATOR POSITION 0 100 Stage 4 differential Stage 4 set point Stage 3 differential Stage 3 set point Stage 2 differential Stage 2 set point Stage 1 differential Stage 1 set point Minimum set point Minimum position Stage 1 position Stage 2 position Stage 3 position Stage 4 position 76 Phason Programming the stages While the temperature is below the minimum set point the actuator is closed
14. For example to enter 80 0 F enter 800 5 Scroll to Idle Band and then repeat step 4 6 Scroll to the next line and then press ENTER 7 Enter the duration using the keypad or press or to adjust the duration and then press ENTER 8 Repeat steps 6 and 7 for open idle close run and close idle 9 If you have other curtain relays configured scroll down to those curtains and then repeat steps 3 to 8 10 Press BACK twice to return to the Main Menu 80 Phason Programming the stages Programming heating and cooling elements and temperature based duty cycles Heating and cooling elements control the temperature by switching single stage heating equipment such as electric heaters or cooling equipment such as misters ON or OFF Before setting up the elements make sure you have properly configured the relays For more information see Configuring relays for single stage heating and cooling on page 49 There are two types of heating and cooling element setups standard and temperature based duty cycle Programming a standard element means setting the temperature set point and selecting Off for the duty cycle Programming a temperature based duty cycles means setting the temperature set point selecting On for the duty cycle and setting the ON and OFF durations How temperature based duty cycles work For heating elements When the temperature is above the set point the heating element is o
15. Phason is not liable for consequential damages caused by the Supra Phason does not assume or authorize any representatives or other people to assume any obligations or liabilities other than those specifically stated in this warranty Phason reserves the right to improve or alter the Supra without notice Service and technical support Phason will be happy to answer all technical questions that will help you use your Supra Before contacting Phason check the following Read this manual for information about the feature with which you are having trouble If you see an alarm message and are not sure what it means look it up in the Alarm messages table on page 125 and then follow the instructions for resolving the alarm condition If you are having a problem using your Supra see if the problem is described in the Troubleshooting table on page 127 and then follow the directions for correcting the problem If you received a warning during setup or while changing settings look it up in the Warnings table on page 129 and then follow the instructions for correcting the problem If you still have a problem with your Supra collect the following information The serial number see page 14 The firmware version see page 41 Any messages displayed by your Supra A description of the problem A description of what you were doing before the problem occurred 2 Terracon Place Phone 204 233 1400 Winnipeg Manitoba Fax 204
16. RLY 6 Inlet actuator CLOSE Room 2 Zone 2 Stage 1 VAR 3 Two 20 inch variable speed fans Room 2 Zone 2 Stage 2 VAR 4 Two 25 inch variable speed fans Room 2 Zone 2 Stage 3 RLY 7 Two 36 inch single speed fans Room 2 Zone 2 Stage 4 RLY 8 One 48 inch single speed fan Room 2 Zone 2 Stage 5 RLY 9 Two 48 inch single speed fans Room 2 Zone 2 RLY 10 Gas fired furnace Room 2 Zone 2 RLY 11 Inlet actuator OPEN Room 2 Zone 2 RLY 12 Inlet actuator CLOSE Example 2 one room two zones You have a large single room finisher barn You have a forced air ventilation system consisting of fans and inlets You will use one Supra to control the barn Because the room is very large you will use two zones The configuration could be as follows Zone Ventilation stage Supra output Equipment Zone 1 Stage 1 VAR 1 Two 20 inch variable speed fans Zone 1 Stage 2 VAR 2 Two 25 inch variable speed fans Zone 1 Stage 3 RLY 1 Two 36 inch single speed fans Zone 1 Stage 4 RLY2 One 48 inch single speed fan Zone 1 Stage 5 RLY 3 Two 48 inch single speed fans Zone 1 RLY 4 Gas fired furnace Zone 1 RLY 5 Inlet actuator OPEN Zone 1 RLY 6 Inlet actuator CLOSE Zone 2 Stage 1 VAR 3 Two 20 inch variable speed fans Zone 2 Stage 2 VAR 4 Two 25 inch variable speed fans Zone 2 Stage 3 RLY 7 Two 36 inch single speed fans Zone 2 Stage 4 RLY 8 One 48 inch single
17. SupraWare see your SupraWare user manual for additional information Quick reference chart Supra overview features and accessories Manual overview Chapter 1 Starting on page 1 A Installation instructions Equipment installation probes fans actuators and so on Electrical ratings Supra layout map of the inside and outside of your Supra Chapter 2 Starting on page 9 A Introduction to the display and menu structure Keypad functions Display characters and text Chapter 3 Starting on page 29 A Configuration instructions Zone probe and sensor assignments Variable and relay stage assignments Chapter 4 Starting on page 37 A Programming instructions Group settings set points and growth curves Equipment settings set points fan speeds and so on Alarm settings bias duration silencing and so on Security including users and PINs Chapter 5 Starting on page 63 A Monitoring instructions Input alarm and audit logs Status display Responding to alarms Chapter 6 Starting on page 99 A Diagnostic tests Manual override Maintenance Chapter 7 Starting on page 105 A Glossary Troubleshooting information Factory settings Installation worksheets Configuration worksheets Settings worksheets Motor curves Appendixes Starting on page 119 Limited warranty This warranty applies only to the Supra If you need war
18. you can have your Supra automatically adjust the temperatures For example start at 76 F for 1 day drop to 74 F for 1 day then to 71 F for 21 days 68 F for 14 days and so on You can have up to seven steps in a growth curve Each step has a starting temperature set point and a duration Your Supra automatically calculates the set points for the days between the steps and adjusts the set points at midnight each day Individual set points for the variable and fixed stages are adjusted relative to the growth curve temperature for that particular day This is an extremely powerful feature because it lets you put fan and heating strategies in place once and then adjust them automatically over time For example in the table below step 2 has a duration of 10 days The difference between the starting set point 86 5 F and the starting set point for the next step 85 F is 1 5 F The Supra divides the temperature difference by the duration 1 5 10 0 15 and then automatically adjusts the set point by 0 15 F each day for 10 days Set point Temperature F Duration days 1 88 0 5 2 86 5 10 3 85 0 10 4 83 5 10 5 81 0 5 6 78 0 5 7 74 0 10 2006 12 12 67 Chapter 5 Programming your Supra o x 3 et x o a o ke Day 1 Day 5 Day 15 Day 25 Day 35 Day 40 Day 45 Day 55 Duration Your Supra lets you define two growth curves Growth Curve A and Growth Curve B Thi
19. 127 Appendix B Troubleshooting Problem Possible cause Possible solution Relay not operating load Incorrect wiring Switch on setting for stage incorrect Relay set to cool for a heater Relay set to heat for a fan No power to load Faulty equipment Circuit breaker open Blown relay Correct the wiring Adjust the setting Change the configuration for the relay to heat Change the configuration for the relay to cool Switch on the power Replace the equipment Reset the breaker Solve the problem that caused the relay to blow and then replace the circuit board or use a different relay Alarm relay not operating alarm system Incorrect wiring Correct the wiring Display showing unusually high temperature Incorrect wiring Extension cable connected to temperature probe is providing a poor connection Damaged probe Correct the wiring Check the extension cable connection Resolder it if necessary Replace the temperature probe Variable speed 1 or variable speed 2 fan switches on runs at full speed and then turns off Keeps cycling Hysteresis not high enough Outside temperature rising and falling quickly Happens most often in the spring and fall Adjust the hysteresis setting or overlap the Variable speed 1 or variable speed 2 fan settings Staged heater cycles on and off Heater set points are too close together with variable speed fans He
20. 146 when setting up heating and cooling elements or temperature based duty cycles To program heating or E elements without a duty cycle 1 From the Main Menu select 2 From the Settings menu select i EY z The display should look like Ee one below The Bs line i is the name you gave the element when you configured it Only heating ot cooling elements that have been configured appear in the display Duty cycle off Duty cycle on Press or 4 to scroll through the lines 3 Scroll to the first element you want to set up 4 Scroll to S and then press ENTER 5 Enter the temperature using the keypad or press or to adjust the temperature and then press ENTER Your Supra interprets the last digit as a decimal For example to enter 65 0 F enter 650 Diff and then press ENTER ON E rts om e Ei lt Q e m n O P gej 5 CH Ra Co O n l ct O o e Q Q 2i If you have other e or cooling relays configured scroll down to the next relay and repeat steps 4 to 6 8 Press BACK twice to retutn to the Main Menu 82 Phason Programming the stages To program temperature based duty cycles 10 11 12 From the Main Menu select From the Settings menu select pool s 2 The display should look like Se one oe The res line is the name you gave the element when you configured it Only heating ot cooling elemen
21. 233 3252 Canada E mail support phason ca R2J 4G7 Web site www phason ca Phason controls are designed and manufactured to provide reliable performance but they are not guaranteed to be 100 percent free of defects Even reliable products can experience occasional failures and the user should recognize this possibility If Phason products are used in a life support ventilation system where failure could result in loss or injury the user should provide adequate back up ventilation supplementary natural ventilation or an independent failure alarm system The user s lack of such precautions acknowledges their willingness to accept the risk of such loss or injury Table of contents Chapter 1 Introducing Re EE 1 Introducing the S pra iem ee Heo d e coe wei e P E ei e E COR a ete eas 2 Feat S inde eet ee Ice tree tao o fait ER Der Pee ED deni 3 Electrical ratirigs 5e eU eae ers E RU e REPRE eR et 4 Available accessories ectetuer et babent ted redeo ict tenere dede cie e Sue d 4 About this manual iiti tee pei to ue ie decr t udi a trei tod te Les 6 Styles used in this manual sot eei ee eee cede D ea eec decies Meee nae 7 Chapter 2 Installing MEIER 9 Before installing your Gupra AEN 10 Understanding power Surges and surge suptpression eene enne 10 Electrical rcu 11 Precautions guidelines and wamminge ennemis 11 Supra exterior layout sts 31 2 22 0 x B HIR ws Annan deor pa Ed Re d Oe dae Dien HE EET ERE eth 13 IUe rr
22. Edge deseada deer irs 66 Seting Up Betreit NEEN 67 Programming the humidity compensation eee cette cece ee ee eee ae ee eee eee eeeeeaae ease seen secaaaaeaeeeeeeeeeeeeaaees 70 Programming the stages eme e eme Lee nite debe eens EDGE REA E eR RERO acres 72 Programming variable stages A 72 Programming actuator relay Ssaki anarai sadean maahansa naian aah hanina dinak ahb sss r ennt nnne nenr Pama ennt nenas 76 Programming curtain control relays c ccccceeeeeeeeeeene cece eect eee eaaeceeeeeeeseeeaaaeaeeeeeeeseeaaaeaeeeeeeeeeeseaaees 78 Programming heating and cooling elements and temperature based duty cycles 81 Programming timed RE 84 Setting up time based duty cycles sssssssssssseseen eene nennen nnne nennen nnne nnns 86 Programming the alarm and display settings ener enne 89 Programming alarm settings mineira A aa enne nene ns sr ennt nnn aa ennt nn nnns 89 Setting up the status display teur dee drei terne dete eene rege deb n E n deb a P d ex ne ei geet 91 Setting the logging NET E 92 Settirig up security and USCIS ied einander re ed nea e dave TR e PE n aua dae ona E eed Rs 93 Adding and removing users nsien e a nennen enn A Ea a einn nn tenens nennen 94 CHANGING d ERE 96 Enabling and disabling security iadair aaa raae a e a aaa eiaeia taia 97 Chapter 6 Monitoring your Eeer eeh 99 Monitoring your SUP EE 100 Monitoring the status deplay A 100 Responding to alattrs 2 4 ire poti eco
23. Gallon pulse and then press ENTER Scroll to the third line and then press ENTER Press or to select whether to display water usage in Litres or Gallons and then press ENTER Qo a dx dn Press BACK twice to return to the Main Menu Configuring de icing Your Supra s de icing feature helps keep variable speed fans from icing up if the outdoor temperature is too cold When de icing is enabled variable speed fans start at full speed before dropping to the idle or normal speed Configuring de icing means setting the temperature at which de icing starts setting the duration it lasts and selecting which variable speed fans to de ice For example if you set the de icing temperature to 32 F and the duration to 3 seconds when the fan starts up it automatically runs at full speed for three seconds before dropping down to its normal speed whatever the normal speed should be for the current temperature in that zone For de icing to work properly you must have a temperature probe connected to the OUT TEMP terminal For more information see Connecting temperature probes on page 23 If de icing is enabled and there is no outdoor probe or it is damaged your Supra operates as if the outdoor temperature is below the de icing temperature Use the De icing worksheet on page 137 when configuring de icing To set the de icing defaults 1 From the Main Menu selecti The display should look like the one below Press
24. No Timed event settings None assigned Humidity No Averaging Off Scroll time 4 seconds Humidity factor 5 Security Off Warnings Hysteresis defaults H C conflict Yes H C stages 0 5 F Min Ventilation Yes Var idle off 0 3 F Large VAR Range Yes Actuator 0 3 F Odd Timed Events Yes Position 3 Overlap Events Yes Timeout 00 10 Edit Aborted Yes 130 Phason Appendix C Factory settings Growth curve defaults Alarm defaults Zone none Status disabled Current day 1 Step 1 day 1 85 0 F Step 2 day 4 80 0 F Step 3 day 14 75 0 F Step 4 day 24 70 0 F Step 5 day 34 65 0 F Step 6 day 44 60 0 F Step 7 day 64 60 0 F Group setpoint defaults Zone 1 85 0 F Zone 2 85 0 F Zone 3 85 0 F Zone 4 85 0 F Probe 1 Probe 2 4 High temp Low temp Biasing enabled High temp bias Bias time Probe damage AC low power AC frequency Actuator jam PC communications Water overflow Max flow Sensor damage Silencing Minimum duration Enabled Disabled 99 0 F 50 0 F No 10 0 F 1 hour Yes Yes Yes Yes No No A No 30 minutes 1 minute 2006 12 12 131 Appendix D Installation worksheet Appendix D Installation worksheet Use the worksheet on the next page to list all the equipment fans heaters curtains and so on that you want your Supra to control We recommend you make a copy of the worksheet before filling it in incase you
25. RLY1 RLY2 B ACT1 T L2 Neutral Feedback potentiometer 2006 12 12 17 Chapter 2 Installing your Supra Connecting single stage heating or cooling elements Heating or cooling elements include equipment such as electric heaters furnaces single speed fans and curtains Follow these instructions to connect curtains that are not controlled by actuators The ratings of the equipment must not exceed the ratings of your Supra s relays Supra relay ratings 10 FLA 360 watts tungsten To connect single stage heating or cooling elements Connect single speed heating or cooling elements to your Supra as shown below Refer to Appendix D Installation worksheet on page 132 and Appendix E Configuration worksheets on page 134 when installing single stage heating or cooling elements All other single speed heating or cooling elements Gas fired furnace or brooder m Thermostat inputs L1 L2 Neutral Junction box L1 L2 Neutral Heating cooling Gas fired furnace element or brooder Gas furnaces using hot surface ignition or glow plug can draw more current than indicated on their nameplate and require power contactors For more information see your furnace dealer 18 Phason Connecting equipment to your Supra Connecting variable stage heating or cooling elements Variable heating or cooling elements include equipment such as variable speed fans or heat mats The variable stages are f
26. Terracon Place f Winnipeg Manitoba Canada Phone 204 233 1400 E mail support phason ca R2J 4G7 Fax 204 233 3252 Web site www phason ca
27. When the temperature rises to the minimum set point the actuator moves to the minimum position As the temperature rises the actuator has four stages it moves through until it reaches its maximum open position This method lets you gradually open inlets instead of fully opening them when the temperature rises above a single set point For example you might decide to have the actuator open to 40 percent at stage 1 60 percent at stage 2 80 percent at stage 3 and 100 percent at stage 4 However you do not want the actuator to open directly to 40 percent That is why there are two temperature settings for each stage The first setting is the stage set point This is where the actuator starts opening The second setting is the differential This is where the actuator reaches the stage position In other words when the temperature is here stage set point I want the actuator to start opening When the temperature reaches here stage differential I want the actuator to be at this position stage position percent Use the Actuator settings worksheet on page 143 when setting up actuators To set up actuators 1 From the Main Menu select 5 2 From the Settings menu select Am ua tor The display should look like the one beoe The first line is the name you gave the actuator when you configured it Press or amp to scroll through the lines Scroll rot it and then press ENTER 4 Enter
28. a water meter with pulse output Humidity monitoring and control requires a Relative Humidity Sensor Additional zones of outdoor temperatures require additional temperature probes Electrical ratings Input power 115 230 VAC 50 60 Hz Fuse F5 1 A 250 VAC non time delay glass Variable stages 10 FLA at 115 230 VAC 4 VAR1 to VAR4 Fuses 4 F1 to F4 15 A 250 VAC slow blow ceramic Relay stages 10 FLA at 115 230 208 VAC 360 W tungsten at 120 VAC 12 RLY1 to RLY12 Alarm stage 0 2 A at 230 VAC 0 4 A at 24 VAC 2 0 A at 30 VDC You can connect more than one piece of equipment to a variable stage or relay as long as they are the same type for example two fans and the total current draw load is within the limits Q Actuators require two relays one for opening one for closing You can connect a maximum of two actuators Available accessories Your Supra has several convenient accessories that make it one of the most versatile controls available For more information about any of these convenient accessories contact your dealer or visit www phason ca SupraSaver Your SupraSaver is an innovative and easy to use product that allows you to store your Supra configuration and settings Your SupraSaver stotes a complete copy of all a Supra s configuration and settings Your SupraSaver saves time and makes storing or transferring settings and configuration easy You can even u
29. all relay stages switch off The display Sad SS like the one below Press or amp to scroll through the lines Press ENTER to scroll left to right on a line 6 Scroll to the line containing the relay for which you want to change the state ON to OFF or OFF to ON 7 Press ENTER to move left to right on a line until the relay you want to change is selected 8 Press or to change the relay state and then press ENTER The relay state changes 9 Repeat steps 6 to 8 for each relay you want to change 10 Press BACK three times to return to the Main Menu The relays return to their normal programmed settings While the Supra is in the Set relay stages display the control will not operate the equipment connected to the relays according to the programmed settings When you are finished testing press BACK to return to the Diagnostics menu and return the relays to normal operation 112 Phason Performing diagnostic tests Testing equipment connected to variable stages Your Supra has two displays for testing variable stages one for viewing the current states 0 to 100 and one for manually testing each stage The variable stage tests are useful for detecting faulty connections or configuration errors To view and test variable stages 1 From the Main Menu select i 2 From the Diagnostics menu select The display shows the current state of each SE stage The disolas should look like t
30. an option Decrease a value 4 5 6 a Toggle an option 7 8 9 A a Scroll up through a menu or display Cancel changes Return to previous menu or display BACK ENTER W 4 Scroll down through a menu or display t Select an option Save changes Usually your Supra will be displaying the status screen which shows information about the control elements Your Supra displays outside temperature only if you have a probe connected to the OUT TEMP terminal For an overview of your Supra menu see Understanding the menu structure on page 31 32 Phason Using the keypad To select an items from the menu Press the number corresponding to the item or Press the or U arrow to move the cursor over the number beside the item you want to select and then press ENTER For example to select i5 rule press 2 or move the cursor over the and then press ENTER Cursor If amenu has a shortcut key in the instructions the number for the shortcut will be in brackets after the menu name For example From the Maintenance menu select If the menu item you want to select has a number higher than 9 you cannot select that item by typing its number You must move the cursor over the number and then press ENTER If there is an alarm condition you will see the alarm screen instead of the status screen You must acknowledge the alarm be
31. be between 0 and 10 minutes Setting it to 0 activates the alarm relay immediately after an alarm is detected Another important setting is alarm silencing Silencing temporarily disables an alarm setting after an alarm has been acknowledged This prevents the alarm relay from activating immediately after acknowledging the alarm If the alarm condition is still present after the silencing period the alarm relay activates again You can set the silencing duration to be from 0 seconds to 30 minutes If you set it to 0 seconds acknowledging the alarm will not deactivate the relay the alarm relay remains active until the alarm condition goes away Besides the standard high and low temperature alarms the Supra has many other alarm conditions For a complete list and descriptions see the Alarm settings worksheet on page 150 How alarm settings work Let s say the High Temp alarm setting is 85 0 F the minimum duration is 5 minutes and the silencing duration is 15 minutes If the temperature rises to 86 degrees but drops below 85 degrees 2 minutes later before the minimum duration of 5 minutes the alarm relay does not activate If the temperature rises to 86 degrees and stays there for 5 minutes the alarm relay activates The alarm relay remains active until a user acknowledges the alarm or the temperature drops below the High Temp setting After the alarm has been acknowledged if the temperature remains above the High Temp setting the
32. configure temperature based duty cycles duty cycles that operate for specific durations while the temperature is above or below a certain value see Configuring relays for single stage heating and cooling on page 49 If you want to configure elements that turn on and off at specific times see Configuring relays for timed events on page 53 Use the Relay configuration worksheet on page 134 when configuring relays To configure relays for time based duty cycles 1 From the Main Menu select C 2 Press until you see the relay for the duty cycle element The display should look like the one below Press or amp to scroll through the lines 3 Press ENTER 4 Press or to select the zone this element will be controlling and then press ENTER 5 Scroll to the next line and then press ENTER 6 E amp and then press ENTER 7 Scroll to the last line and then press ENTER 8 Enter the name maximum 13 characters for this relay For more information see Entering text in your Supra on page 34 To save the name press ENTER until the cursor returns to the beginning of the line To cancel the change press BACK 9 Repeat steps 2 to 8 for each duty cycle element you have connected to your Supra 10 Press BACK to return to the Main Menu 52 Phason Configuring your Supra Configuring relays for timed events Relays configured for timed events can be used to control feed augers turn ligh
33. control When your Supra comes from the factory all warnings are set to Yes For more information see Configuring warnings on page 61 Warning Enable Description There is a heat cool set point conflict he set point for any H C conflict Yes No fixed or variable heater stage is above the set point for any fixed or variable cool stage The idle band too small The idle temperature band for any EN variable cool stage is less than 10 F Large VAR Range The differential for a variable stage is more than 5 There is an odd number of timed events The number of timed Odd Timed Events events for any relay stage is not a multiple of two Timed events must have an ON event for every OFF event There are overlapping timed events A device has two or more Overlap Events consecutive ON events or consecutive OFF events Edit Aborted You did not press ENTER after changing the settings 2006 12 12 139 Appendix F Settings worksheets Appendix F Settings worksheets This appendix contains worksheets for you to use when programming your Supra settings Each worksheet contains a brief explanation of the information required For more information about programming your Supra see Chapter 5 Programming your Supra on page 63 Group set point worksheet A group set point is the desired or target temperature for a zone The individual set points for each variable and relay stage will be adjusted relative to
34. curtain has six settings Set point the temperature at which the curtain holds its position Idle band the buffer around the set point within which the curtains hold their position Open run time the duration the curtains open during the ON cycle Open idle time the duration the curtains hold their position during the ON cycle Close run time the duration the curtains open during the OFF cycle 99 Close idle time the duration the curtains hold their position during the OFF cycle For more information see Programming curtain control relays on page 78 Curtain Zone Set point Idle band Openrun Open idle Close run Close idle Temperature in F C range 9 9 to 43 3 C 14 0 to 110 0 F Duration in mm ss range 0 to 10 minutes in 1 second increments 2006 12 12 145 Appendix F Settings worksheets Heating and cooling elements worksheet Heating and cooling elements control the temperature by switching single stage heating equipment such as electric heaters or cooling equipment such as misters ON or OFF There are two types of heating and cooling element setups standard and temperature based duty cycle Setting up a standard element means setting the temperature set point and selecting Off for the duty cycle Setting up a temperature based duty cycles means setting the temperature set point s
35. example if you enter 26 your Supra changes this to 0026 The user must enter all four digits 0026 when prompted for the PIN 7 Scroll to the third line and then press ENTER 8 Press or to select the security level for this user and then press ENTER For more information about security levels see the table on page 91 9 Scroll to the last line and then press ENTER Your Supra saves the user and displays a screen like the one below 10 Press BACK to return to the Security menu 11 Repeat steps 2 to 10 for each user you want to add 12 Press BACK to return to the Main Menu 2006 12 12 95 Chapter 5 Programming your Supra To remove users 1 From the Main Menu select 5 2 From the Security menu select is The first user is displayed like the one Geen H4 Press ft or D to scroll through the lines 3 Scroll down until you see the name of the uset you want to remove Make sure you really want to remove this user You will not be asked to confirm the removal If you remove a user by mistake you will have to add the user again e LAL Haer and then press ENTER The display ui that the user t has been removed 5 Press BACK 6 Repeat steps 3 to 5 for each user you want to remove 7 Press BACK twice to return to the Main Menu Changing PINs Occasionally a PIN might need to be changed For example when you first set up a uset you might provide a
36. fan is off When the temperature rises above the idle range the fan runs at the idle speed The fan continues to run at the idle speed until the temperature rises to the idle at temperature When the temperature is between the set point and the on full at temperature the fan increases or decreases proportionally with the temperature When the temperature is above the differential the fan runs at full speed We om MM The fan runs at full speed 2 2 E On full at S 2 E Fan speed increases as the temperature rises E or decreases as the temperature falls m Idle at f oe EE The fan runs at idle speed a m Kb Off at mam The fan is off Idle speed To T 0 100 Fan speed gt If you need to connect more cooling elements than you have relays and you are not using all the variable stages you can use any available variable stage as an ON OFF stage Set the idle speed to 100 and off at to the temperature at which you want the stage to switch on off You no longer have variable speed or power instead you have either full on or full off the same as a regular cooling element The idle at and on full at settings have no effect when you use a variable stage this way 2006 12 12 73 Chapter 5 Programming your Supra Heat
37. feet For more information see Extending probe cables on page 24 To connect temperature probes Follow these guidelines and connect the temperature probe as shown below Do not run the probe cable in the same conduit as AC power cables Do not run the sensor cable beside AC power cables or near electrical equipment When crossing other cables or power lines cross them at a 90 degree angle Refer to Appendix D Installation worksheet on page 132 and Appendix E Configuration worksheets on page 134 when installing temperature probes Replace damaged probes as soon as possible If a probe is damaged unless you have temperature averaging enabled your Supra automatically selects the next active temperature probe For more information see Configuring temperature averaging on page 56 2006 12 12 23 Chapter 2 Installing your Supra Extending probe cables You can extend temperature probe cables to lengths of up to 500 feet Follow the guidelines below and on page 23 when extending cables Use two wire 18 AWG jacketed cable Phason recommends Belden 9408 Alpha 5052 or an equivalent Extension cable is also available from Phason For more information contact your dealer or Phason Join the extension cable to the temperature probe cable as shown below If the unit operates erratically with the extended probe run the cable along a different path or shorten it gt Slide three pieces of heat sh
38. need more than one sheet or you make a mistake Use the Installation worksheet when you fill in the Configuration worksheets starting on page 134 Input power 115 230 VAC 50 60 Hz Fuse F5 1 A 250 VAC non time delay glass Variable stages 10 FLA at 115 230 VAC 4 VAR1 to VAR4 Fuses 4 F1 to F4 15 A 250 VAC fast acting ceramic Relay stages 10 FLA at 115 230 208 VAC 360 W tungsten at 120 VAC 12 RLY1 to RLY12 Alarm stage 0 2 A at 230 VAC 0 4 A at 24 VAC 2 0 A at 30 VDC Temperature inputs Four zone probes one for each zone should read from 10 C to 45 C 5b TEMP 1 to TEMP 4 4 F to 110 F OUT TEMP One outdoor probe should read from 45 C to 75 C 49 F to 167 F You can connect more than one piece of equipment to a variable stage or relay as long as they are the same type for example two fans and the total current draw load is within the limits Actuators require two relays one for opening one for closing You can connect a maximum of two actuators For more information see Supra interior layout on page 14 Equipment to install Where to connect the equipment on your Supra relay number VAR number etc Example 24 inch single speed pit fan RLY1 Open relay RLY11 Close relay RLY12 Example Actuator 1 North room Feedback ACT 1 FB 132 Phason Appendix D Installation w
39. not sealing apply RTV or Silicon II sealant around the cable Some silicone sealants release acetic acid while curing This can cause corrosion and damage the control Let the silicone cure completely one to three days with the cover open and ensure no moisture enters the control Failure to do this may damage the control and void the warranty An alternative is to use a non acetic acid silicone sealant Check the control again after two weeks to verify it is sealing properly Open and inspect the control for moisture once a year Proper care and maintenance will extend the life of the control Cleaning Use caution when washing the room with a high pressure washer DO NOT direct a high pressure washer at the control To clean the surface of the control wipe it with a damp cloth Do not use harsh or abrasive cleaners or rub it with your bare hands 116 Phason Servicing and maintaining your Supra Actuator maintenance Because cables can stretch and equipment can come out of alignment similar to tires on your car we recommend resetting the limit switches and calibrating your actuators at least once each year For more information see Calibrating actuators on page 46 2006 12 12 117 Chapter 7 Servicing and maintaining your Supra 118 Phason Supra Appendixes This section contains reference information that is useful when installing configuring setting up or troubleshooting your Supra Appendix A Gl
40. or amp to scroll through the lines 2006 12 12 59 Chapter 4 Configuring your Supra 3 Scroll to the second line and then press ENTER 4 Enter the temperature using the keypad or press or to adjust the de icing temperature and then press ENTER Your Supra interprets the last digit as a decimal For example to enter 33 0 F enter 330 5 Scroll to the third line and then press ENTER 6 Enter the duration in seconds or press or to adjust the de icing duration and then press ENTER 7 Scroll to the next line 8 If you want to enable or disable the de icing for this variable stage press ENTER and then press or to enable or disable the de icing for this variable stage Yes 1s enabled No is disabled 9 Press ENTER 10 Repeat steps 7 and 9 for each variable stage 11 Press BACK twice to return to the Main Menu Configuring hysteresis Hysteresis helps prevent damage to the relays variable stages and the equipment connected to them by preventing the stages from switching on and off rapidly when the temperature is hovering close to the set point Use the Hysteresis worksheet on page 138 when configuring hysteresis The worksheet contains detailed explanations about the settings and the defaults and ranges for each setting 60 Phason Configuring your Supra To set hysteresis values 3 2 From the Main Menu select i From the Maintenance menu select Mi
41. select amp The display should look like the one bcd Press ff or amp to scroll through the lines 90 Phason Programming the alarm and display settings 3 Refer to the Alarm settings worksheet on page 150 Scroll to a line that needs to be changed and then press ENTER i or between Mec and Y amp z press or and then press ENTER To enter a number for temperature or duration use the keypad or press or to adjust the number and then press ENTER When entering durations in mm ss minutes seconds your Supra interprets the last two digits as seconds For example if you want 15 00 enter 1500 and then press ENTER When entering temperatures your Supra interprets the last digit as a decimal For example to enter 40 0 F enter 400 4 Repeat step 3 for each alarm setting you want to change 5 Press BACK twice to retutn to the Main Menu Setting up the status display When you are looking at your Supra while it is operating normally you want to be able to quickly see what is happening Alarm displays indicate 1f there is a problem but there is other valuable information you might want to know Your Supra lets you display different types of information on the display If this information uses more than four lines the information cycles through groups of four lines so you can watch the display for a few seconds to get all the information you need You can display the status of any device
42. select i it The display should look like the one poe Date Zone temperatures Press or amp to scroll through utside temperature the lines Humidity o Water usage 3 Scroll down to view all the information that was logged 4 Press BACK twice to return to the Main Menu 102 Phason Monitoring your Supra Reading the alarm log For each alarm that occurs your Supra stores information in its alarm log To view the alarm log 1 From the Main Menu select im 3 2 From the View Logs menu select i arm ioo 2 For each alarm your Supra displays four lines of information like shown below The date and time the alarm occurred The type of alarm The name of the person who acknowledged the alarm The date and time the alarm was acknowledged Scroll down to view all the information that was logged 4 Press BACK twice to return to the Main Menu Reading the audit log Each time someone adjusts a setting your Supra stores information in its audit log To view the audit log 1 From the Main Menu select The date and time the change was made The description of the element affected The setting that was changed i The previous setting 4 The new setting Who changed it 3 Scroll down to view all the information that was logged 4 Press BACK twice to return to the Main Menu 2006 12 12 103 Chapter 6 Monitorin
43. temperature based duty cycles Programming timed events Setting up time based duty cycles Programming the alarm and display settings Programming alarm settings Setting up the status display Setting the logging interval Setting up security and users Adding and removing users Enabling and disabling security 64 Phason Programming the zones Before you begin programming your Supra make sure Ithas power All equipment has been properly connected to the correct terminals You know which equipment is connected to which relays and variable stages All variable and relay stages have been propetly configured and tested For more information see Chapter 4 Configuring your Supra on page 37 Use the Settings worksheets in Appendix F on page 140 when programming your Supra If you receive a warning during configuration look it up in the Warnings table on page 129 and then follow the instructions for correcting the problem All instructions start from the Main Menu To display the Main Menu from the status screen press ENTER If there is an alarm condition you will see the alarm screen instead of the status screen You must acknowledge any alarms before you can proceed For more information see Responding to alarms on page 101 If you have a network of Supras and are monitoring and controlling them using SupraWare DO NOT program your Supras with the keypad and SupraWare at the same time Choose o
44. this manual Read this chapter before reading the rest of the manual Introducing your Supra About this manual 2006 12 12 Chapter 1 Introducing the Supra Introducing the Supra All of us at Phason want to welcome you to the Supra 16 stage environmental control the most versatile and cost effective 16 stage control available The Supra is ideal for poultry livestock greenhouse or light industrial buildings and is compatible with any ventilation strategy natural forced tunnel and chimney ventilation A powerful four zone controller The Supra automatically monitors and controls the temperature in up to four separate zones The Supra controls the temperature in each zone by operating ventilation equipment such as fans heaters inlet actuators curtain machines or other equipment according to your programmed settings The Supra has two seven step growth curve programs you can configure for up to 250 days This powerful feature automatically adjusts the temperature set points over time to control the temperature in a room or zone More than just temperature control monitor water usage and control humidity Not only can the Supra monitor and control temperatures using ventilation equipment it can monitor water usage and control humidity The Supra s pulse counter allows you to connect a water meter with pulse output and monitor water usage With an optional Relative Humidity Sensor you can monitor humidity and a
45. you need to give it a meaningful name such as West Barn or Finishing Room This is even more important when you have several Supras networked together If you move your Supra or change how you use the area controlled by your Supra you might want to change the name to something more descriptive Two additional pieces of information can be found on the Set Unit Name screen The version number tells you which version of firmware your Supra has Phason constantly improves and adds new features to their products If there are new features available you can upgrade your Supra using an Intaglio For more information see Intaglio on page 5 The address is a unique number generated for your Supra when it was manufactured If you have a network of Supras and are using SupraWare you will need to remember this number For more information see the SupraWare user manual 2006 12 12 41 Chapter 4 Configuring your Supra To give your Supra a name 1 From the Main Menu select iia i rit e 2 2 t M Press or amp to scroll through the lines Scroll to the second line and then press ENTER 4 Enter the name maximum 14 characters for this Supra For more information see Entering text in your Supra on page 34 To save the name press ENTER until the cursor returns to the beginning of the line To cancel the change press BACK 5 Press BACK twice to retutn to the Main Menu Selecting the temperature units
46. you need to know the following The open relay number The close relay number The feedback terminal to which the actuator is connected FB1 for Actuator 1 and FB2 for Actuator 2 The zone where the actuator is located Use the Relay configuration worksheet on page 134 when configuring relays DO NOT switch on power to the actuator until you have completed the following steps Switching on the power to the actuator before completing these steps can damage the actuator or the actuator power supply and will burn out the relays 2006 12 12 45 Chapter 4 Configuring your Supra To configure relays for actuators These steps use Actuator 1 If you are configuring a second actuator follow the same steps but use Actuator 2 in place of Actuator 1 1 From the Main Menu select C 2 Press until you see the relay for opening the actuator The display should look like the one below Press or amp to scroll through the lines Press ENTER Press or to select the zone this actuator will be controlling and then press ENTER Ov Gro des Za Scroll to the next line and then press ENTER Press or until you see Az t t amp for the closing relay and then press ENTER za Scroll to the last line and then press ENTER 8 Enter the name maximum 13 characters for this relay For more information see Entering text in your Supra on page 34 To save the name press ENTER until th
47. 00 PM In other words Between 6 00 AM and 8 00 PM I want the feed auger ON for 15 minutes OFF for 45 minutes ON for 15 minutes and so on This section explains how to set up time based duty cycles If you want to set up temperature based duty cycles duty cycles that operate for specific durations while the temperature is above or below a certain value see Programming heating and cooling elements on page 81 If you want to set up elements that turn on and off at specific times see Programming timed events on page 84 Use the Time based duty cycle worksheet on page 149 when setting up time based duty cycles 2006 12 12 87 Chapter 5 Programming your Supra To set up time based duty cycles 1 From the Main Menu select 5 2 From the Settings menu select Lit Luc i The display should look like Ds one pn The first line is the name you gave the relay when you configured it Only duty cycles that have been configured appear in the display This part is the duty cycle Press or 4 to scroll through the lines This part is the time condition Scroll to the second line and press ENTER 4 Enter the ON duration using the keypad or press or to adjust the duration and then press ENTER Your Supra interprets the last two digits as the number of seconds For example if you want the relay on for 15 minutes enter 1500 5 Enter the OFF duration using the keypad or press or to adjus
48. 1 Understanding power surges and surge suppression Power surges can be caused by external influences outside the barn for example lightning or utility distribution problems or they can be caused internally inside the barn for example starting and stopping inductive loads such as motors One of the most common causes of power surges is lightning When lightning strikes the ground it produces an enormously powerful electromagnetic field This field affects nearby power lines which transmit a surge to any device connected to it such as lights computers or environmental controls like your Supra Lightning does not have to actually strike a power line to transmit a surge Surge suppression devices offer some protection from power surges Because it is not possible to internally protect this product completely from the effects of power surges and other transients we highly recommend that you install external surge suppression devices For specific recommendations see your electrical contractor If you do not take these precautions you acknowledge your willingness to accept the risk of loss or injury 10 Phason Before installing your Supra Electrical ratings Input power 115 230 VAC 50 60 Hz Fuse F5 1 A 250 VAC non time delay glass Variable stages 10 FLA at 115 230 VAC 4 VAR1 to VAR4 Fuses 4 F1 to F4 15 A 250 VAC slow blow ceramic Relay stages 10 FLA at 115 230 208 VAC 360 W tungs
49. 1 zone 2 probe 2 zone 3 probe 3 zone 4 probe 4 In this case if probe 3 gets damaged the Supra would not default to probe 4 instead it would switch all the heating elements off and all the cooling elements on 100 for that zone Use the Temperature averaging worksheet on page 136 when configuring temperature averaging 56 Phason Configuring your Supra To configure temperature averaging 1 From the Main Menu select 5 2 From the Maintenance menu select Aver gr The display should look like the one below Press or amp to scroll through the lines Press ENTER LE f toin and then press ENTER Press BACK to return to the Maintenance menu C On A Lu rg H oO on on O a l ct o Q 2 D 2 og fa ct 2 oO From the Maintenance menu select amp The display should look like the one below 7 Scroll to a line that needs to be changed and then press ENTER 8 Press or to cycle through the options Select the option you want and then press ENTER 9 Repeat steps 7 and 8 for each zone 10 Press BACK twice to return to the Main Menu Selecting a humidity zone If you installed a Relative Humidity Sensot you need to select which zone the sensor will be monitoring A humidity sensor can monitor only one zone For more information see Relative Humidity Sensors on page 6 Use the Humidity zone worksheet on page 136 when configuring humidity
50. 2006 12 12 147 Appendix F Settings worksheets Relay Zone Relay Zone Relay Zone ON time OFF time ON time OFF time ON time OFF time ON OFF time in 12 hour format AM PM Relay Zone Relay Zone Relay Zone ON time OFF time ON time OFF time ON time OFF time ON OFF time in 12 hour format AM PM 148 Phason Time based duty cycle worksheet Appendix F Settings worksheets Time based duty cycles are a cross between temperature based duty cycles and timed events Unlike temperature based duty cycles time based duty cycles occur between certain hours of the day regardless of temperatures Setting up a time based duty cycles means setting the on and off durations and the from time start time and to time end time For more information see Setting up time based duty cycles on page 86 Relay Zone Start time Stop time ON duration OFF DurationO Q ON OFF duration in mm ss Start stop time in 12 hour format AM PM 2006 12 12 149 Appendix F Settings worksheets Alarm settings worksheet The alarm settings for your Supra determine which alarm conditions are enabled which are disabled and their settings Al
51. 7 70 ee le D 18 humidity Control 70 72 programming eese 81 82 single stage cooling heating elements 81 82 status display ssssssss 91 92 100 temperature based duty cycles 49 50 time based duty cycles 86 88 timed events 84 86 variable stages AAA 72 75 pulse counter See water meter 2006 12 12 157 Index S continued testing Supra communication esses 110 11 EE 2 6 configuration ENEE 54 GENEE 4 6 data integrity EE 114 Eet de ei Toad ees 41 GEN iios etisalat iets 114 closing the cover 28 equipment connected to relays 111 12 connecting equipment 9 15 equipment connected to variable stages 113 diagnostic tests 54 108 14 dl 108 9 CIS DIAG gaint tice ant alates 30 Keypad eeeeneeereeenenenenenenns 114 electrical ratings pO POTERE NAT DESEE 4 11 POWED ENEE 109 10 exterior L vout 13 o EE 34 35 features iiie iE 3 three phase power sssini 20 firmware version 41 E jn MEN See date and time installation precautions 10 interior layout seen 14 15 time based duty cycles ey EE 32 33 ABOUD eter eerte pepe eee 86 87 maintaining esee 116 17 configuring relays eeeee 51 52 EE TEE 31 prOgraMMINg En 96 88 le Leg 54 timed events DOE 15 configuring relays EE 53 resetting factory def
52. C BIASING vaccinia ahd See alarm biasing Calibrating actuators 46 49 Celsius display 42 changing PlNs ninia 96 97 changing settings See programming Characters teca ecd See text cleaning your Supra sesessss 116 clearing alarms sees 101 2 communication Test 110 11 configuration See also configuring before configuring your Gupra 38 chiecklist inii 40 41 date and time etes 43 Index evamples sse 38 39 humidity zone ssssssseee 57 identifying your Supra 41 42 temperature averaging 56 57 temperature probe type 55 temperature untfe errereen 42 testing ecce teet be ee ect te 54 configuring left te Te 45 46 gll ln le E 50 51 hySteresis sigas tee ates Rees 60 single stage cooling heating 49 50 temperature based duty cycles 49 50 time based duty cycles 51 52 timed events 53 variable stages AAA 10 12 warnings eder Rees tede de 61 62 water meters eere oe aee NEE 58 connecting lef te TC 16 17 alarm evaiemsg 21 22 humidity sensors 25 incoming DOwWer sses 26 27 single stage cooling heating elements 18 temperature probes AA 23 variable stage cooling heating elements 19 water meters dete eret 26 cooling element See variable stages
53. Cannot do anything when it happens but could avoid problem in future by providing proper voltage to unit or by providing proper protection to the unit No power and or display A circuit breaker at service panel is off or tripped Incorrect wiring Display board inter connect cable is not plugged into the power supply board properly 115 230 VAC switch in the wrong position Reset the circuit breaker Correct the wiring Plug in the display board cable Switch off the power set switch to the correct setting and then switch on the power Variable fan or variable heat element runs at maximum Incorrect wiring Minimum idle speed too high Variable speed range matches temperature set point Correct the wiring Decrease the mimimum idle speed setting Adjust the temperature set point to the desired temperature Variable fan or variable heat element not running Incorrect wiring Fuse open or blown Minimum Idle setting too low Idle off setting too high Temperature set point is above room temperature No power to fan heater Faulty fan heater Circuit breaker open Correct the wiring Check why the fuse was blown and repair any problems Replace the fuse Increase the minimum Idle speed setting Decrease the idle off setting Adjust the temperature set point to the desired temperature Switch on the power Replace the equipment Reset the breaker 2006 12 12
54. INLSFIOK e EE 14 Mounting Vour SUpla eR hid when hin i deh aloe ita 15 Connecting equipment to your Supra sssssssssseee eene nennen nennen entres en nennen nennen nnne ns 15 Connecting act ators oto ete Tei ea etel e eee LE d ud be tee ee edes 16 Connecting single stage heating or cooling elements 18 Connecting variable stage heating or cooling elememts 19 Using three phase POWEN cerei nie cte tcc caeca heen en cx eue Pede p ET 20 Connecting an alarm system ae eee Tete eL gener DO pe ede e Pe ee 21 Connecting temperature probes AAA 23 Extending probe e teet eni po tee Leer tenes eu npe e edu te Lee exp eed 24 Connecting a Relative Humidity Gensor eene nnne nnne nnne nennen 25 Connecting waler mleter i ien LEE ete eei E Tee o Uo e e een e e et Dg 26 Connecting the power source EE 26 Finishing the Te EE 27 Verifying your connections cot etn ada ie praep impe OX egen ened ene 28 Closing the Coven cni ees eei ree A LI edens e d c de A eed 28 Chapter 3 Understanding your Supra essere 29 Reading the display i mper meteo Det ne etos fef ern ah P t e p edenda 30 Understanding the menu structure 31 USING tHe keypad idea eire deed pit fe eo d ped peer ee cete Dee dede dte ta 32 Entering text in your Supra ENEE 34 Chapter 4 Configuring your Supra EE EE 37 Before you begin configuring your Supra eene nennen enne 38 Configuringiyour Supra til ee e o p EE E hei es adic etna Pe dde 40
55. Identifying your Supra ocu edic ertet Ru eh ea rece sn e pe REA RORE 41 Selecting the temperature unt 42 Setting the date and tirrie otia eet n Me HIS dawdadayads dane EEUU ER Eo RE RAM tA Ere e er Ae 43 Configuring variable stages AAA 44 Configuring relays for actuators ener entren nns nnne nennen nnns 45 Calibrating actuators crt elut Dee ois ie a vd ape re cae Re dn oven hi ales 46 Configuring relays for single stage heating and cooling or temperature based duty cycles 49 Configuring relays for Curtalns enne nennen nnne senten nennt niens nennen 50 Configuring relays for time based duty cycles A 51 Configuring relays for timed events 53 Selecting motor CUFVes idee eet davchiws emer te rg wide vestri Da gen Peg Pup eve a veg n oda dera Eege 54 Testing the configuration EE 54 Selecting the type of temperature probes enne enne nennen nennen 55 Configuring temperature averaging enne nennen rennen nnns 56 Selecting a h midity ET 57 Configuring the pulse counter sss eene enne nnne nennen nnne nennen nnne nennen 58 Gonfig ring de ICIFIg s soi ioter ea re vei Pee e Ete b Pe ver D Een VAN Teka TE vada d 59 Configuring fl 60 Gorifiguring Elle EE 61 Chapter 5 Programming your Gupra eene nnne nnn 63 Programming your Supra EE 64 Programming the ZOMES 2 n eti c M ER IE e e RETE od RAE E Md RR EIER ee Deed de AR ter 65 Setting the group set PONM ized cct HR Pe ee D ea do de E Te b a
56. If you want to clear the values press ENTER 6 Press BACK twice to retutn to the Main Menu Testing communication between Supras If you have a network of Supras and are monitoring and controlling them using SupraWare you can test the communication between the computer and a Supra or between Supras The communication test allows you to test the communication between one device Supra or computer and the next To test this link To test this link use this Supra use this Supra Termination module When testing communication test the Supra closest to the computer and then work outward 110 Phason Performing diagnostic tests To test communication 1 Go to the Supra you want to test 2 From the Main Menu select 1i bo 3 From the Diagnostics menu select t ica z 3 The display should look like the one bdo Both cee should be changing if SupraWare is running on the computer Proper communication No communication 4 If SupraWare is running but the numbers are not changing the problem is likely the communication cable between the computer and your Supra Check the cable and connections For more information see your SupraWare user manual 5 Press BACK twice to return to the Main Menu Testing equipment connected to relays Your Supra has two displays for testing equipment connected to relays one for viewing th
57. Menu Configuring relays for single stage heating and cooling or temperature based duty cycles Relays configured for heating can control equipment such as electric or gas heaters that can be either on ot off The relays switch on when the temperature drops below the set point and off when it rises above Relays configured for cooling can control single speed fans misters or other cooling equipment that can be either on or off The relays switch on when the temperature rises above the set point and off when it drops below This section is for ON OFF relays For information about variable powered heating and cooling elements see Configuring variable stages on page 44 If you need to connect more cooling elements than you have relays and you are not using all the variable stages you can use any available variable stages as ON OFF stages For more information see Programming variable stages on page 72 Use the Relay configuration worksheet on page 134 when configuring relays 2006 12 12 49 Chapter 4 Configuring your Supra To configure relays for single stage heating and cooling or temperature based duty cycles 1 2 ERE ES 9 From the Main Menu select f ri 5 Press Jk until you see the relay for the heating element The display should look like the one below Press or amp to scroll through the lines Press ENTER Press or to select the zone this element will be con
58. Reading the alarm log Reading the audit log 9 9 9 Erasing the logs 2006 12 12 99 Chapter 6 Monitoring your Supra Monitoring your Supra This chapter explains how to monitor your Supra after you have installed configured and programmed the control Monitoring your Supra includes Monitoring the status screen below Responding to Alarms on page 101 Reading the input log on page 102 Reading the alarm log on page 103 Reading the audit log on page 103 gt 9 Erasing the logs on page 104 Monitoring the status display Your Supra status screen can display important information about what is happening with your Supra the equipment connected to it and the environmental conditions in your building Check your Supra status display regularly Some things to look for include Are any temperatures approaching high or low limits that would set off an alarm if left unchecked Are there large swings in the temperatures recorded by your Supra You might need to check the settings Is all equipment working as intended or as you expected Has your Supra logged an unusual number of alarms To find out check the temperature audit and alarm logs see the appropriate sections in this chapter If connected to a computer are your Supra and computer communicating correctly and consistently If there is a probe missing and averaging is OFF the Supra uses and displays the temperature fo
59. TER 4 Press or to activate or deactivate the warning Yes is active No is inactive and then press ENTER 5 Repeat steps 0 and 4 for each warning you want to change 6 Press BACK twice to retutn to the Main Menu 62 Phason Chapter 5 Programming your Supra This chapter discusses how to program your Supra with the settings it uses to control your equipment Programming your Supra Programming the zones Programming the stages Programming the alarm and display settings 9 9 Setting up security and users 2006 12 12 63 Chapter 5 Programming your Supra Programming your Supra Programming your Supra basically means telling the equipment what you want it to do and when you want it done For example for a single speed fan set for cooling you might say Switch on when the temperature rises above 80 F Programming checklist Because some settings must be programmed before others we recommend programming your Supra in the following order If you do not have elements of a particular type skip that step For example if you do not have curtains skip the Programming curtain control relays step Programming the zones Setting the group set point Setting up growth curves Programming the humidity compensation Programming the stages Programming variable stages Programming actuator relays Programming curtain control relays Programming heating and cooling elements and
60. a exterior layout Supra interior layout Connecting equipment to your Supra 2006 12 12 Chapter 2 Installing your Supra Before installing your Supra Before you install your Supra you need to do some initial preparation 1 Read Understanding power surges and surge suppression below If you do not install external surge suppression devices you risk damage to the electronics inside your Supra which may cause your Supra to fail Because it is not possible to completely protect this product internally from the effects of power surges and other transients Phason highly recommend that you install external surge suppression devices For specific recommendations see your electrical contractor If you do not take these precautions you acknowledge your willingness to accept the risk of loss or injury 2 Using the installation worksheets in Appendix D starting on page 132 list all the equipment you want to control using this Supra Install the equipment and make your electrical connections according to the sheet 3 Using the configuration worksheets in Appendix E starting on page 134 decide which relays you want to use for each piece of equipment and how you want the equipment organized by zone in your Supra You can connect more than one piece of equipment to a single relay as dong as the total amps do not exceed the relay s limit For more information about the control ratings see Electrical ratings on page 1
61. any characters to scroll through your Supra provides a quick way to jump to certain characters Select the shortcut character closest to the letter you want and then press or until you display the character you want To display this shortcut letter Press this key on your Supra keypad o 1 2 3 4 5 6 7 8 9 2006 12 12 35 Chapter 3 Understanding your Supra 36 Phason Chapter 4 Configuring your Supra This chapter explains how to configure your Supra Configuring your Supra includes telling it which equipment is connected to each terminal Before you begin configuring your Supra Configuring your Supra 2006 12 12 37 Chapter 4 Configuring your Supra Before you begin configuring your Supra Before you begin configuring your Supra make sure Ithas power All equipment has been properly connected to the correct terminals You know which equipment is connected to which relays and variable stages Configuring your Supra means telling it what equipment it will be controlling and to some extent how it will be controlling that equipment For example your Supra has 12 relay stages You need to tell the stages if they will be controlling curtains heating or cooling elements or timed events In addition you need to tell the stages in which zone 1 2 3 or 4 they will be controlling those elements NOTE This chapter does not explain set points idle speeds or other setti
62. ater too large for room Stage is set up as a temperature based duty cycle Adjust the hysteresis setting Move the temperature probe closer to the heater Widen the set points Replace the heater with a smaller output unit Remove the duty cycle from the stage s settings Date time not correct Daylight savings Adjust the date time Forgotten PIN Memory lapse It happens Now where was I Have a user with Admin access assign a new password As a last resort resetore the factory defaults 128 Phason Warnings Appendix B Troubleshooting Certain conditions if detected when making settings generate a warning You will still be able to make the changes but the warning will be written to the audit log The table below describes the warnings and their descriptions Type of element being set up Description Warning Single or variable stage element There is a heat cool set point conflict The heating set point is set above the cooling set point Variable stage cooling element The idle band is too small The minimum idle rate on a variable stage is between 0 and 10 Variable stage element The differential on a variable stage is more than 5 Timed events There is an odd number of timed events Timed events One or more timed events are overlapping All You did not press ENTER after changing the settings
63. ature readings from up to four probes and average the values How temperature averaging works Let s say you have a large room controlled as a single zone Because the room is large you want to have temperature readings from two different ends of the room You enable temperature averaging and then set up zone 1 to average probes 1 and 2 If probe 1 reads 72 0 F and probe 2 reads 74 0 F your Supra uses the average temperature of 73 0 F as the temperature for the zone When averaging is on if a probe is damaged the Supra uses the temperature from the remaining averaged probe s for the zone If all of the averaged probes for a zone are damaged in other words there are no probes available the Supra switches all the heating elements off and switches all the cooling elements on 100 for that zone Another advantage of temperature averaging is that it prevents the Supra from using an undesirable probe if the one for a zone becomes damaged For example let s say you have four probes connected to your Supra and are using four zones Temperature averaging is off If probe 3 gets damaged the Supra would use the probe for zone 4 to control zone 3 If the probe for zone 4 is a heat mat probe this can cause the ventilation equipment for that zone to operate undesirably To prevent this use averaging to isolate dissimilar zones With averaging you could set up your Supra to average one probe for each zone as follows zone 1 probe
64. aults 115 programming 0 0 84 86 SOLVING esce acct drains 116 17 removing DEE 85 86 Dupra aver sse 4 14 15 U ll EE 5 PSOE cn rast cent ate ots 94 96 See also security surge SUPpreSS ON sssssssrsirtretsrr ttnt tntn nenet 10 using the kevpad 32 33 T using the menu naisasian iiaia 33 temperature averaging 56 57 v temperature probes See also temperature variable stage testo ccc stet fan 113 averaging abouts aee rer tee ecd ee 6 venabla stages CONNGCUNG WEE 23 aS RE Bs Elle DEE 24 GA MTS selecting the type eersesreererenenn 55 EE Ee 19 EE EE EE 14 15 cool mode ede tere 73 j heat mode eene eeaeee seent 74 HERE egen See programming programming seen 72 75 temperature unten 42 ratings ie d dk Ine e 4 11 temperature based duty cycles terminal Jocattons neee 14 Clm M 81 viewing configuring rees 49 50 EE 111 12 programming En 81 82 variable stage states s 113 voltage selection switch 14 158 Phason Index w z water usage WORDS Secreta cereal euntes Ee 61 62 abOUt ET 2 water meter display units eere rere 58 configuring 58 mopftoring aininn inann 91 92 102 ee EE 26 ZONES nassaa s See also temperature averaging terminal location ees 14 15 control examples ENEE 38 39 programming eee 65 2006 12 12 159 Phason Inc 2
65. connected to the unit as well as the following Name of the unit Current date and time Current outdoor temperature if an outdoor probe is connected Current temperature of each zone Current day s high and low temperatures 9 9 Current humidity if a Relative Humidity Sensor is connected Current day s water usage if a water meter is connected Setting up the status display means selecting which information you want the status display to show and for how long 2006 12 12 91 Chapter 5 Programming your Supra If there are one or more alarm conditions your Supra will display them instead of scrolling through the status display For a list of alarm and error messages see Appendix B Troubleshooting on page 125 Use the Status screen display worksheet on page 152 when setting up the status display To set up the status display From the Main Menu select Si aiu 6 From the Maintenance menu select ei The display should look like the one below Press ff or amp to scroll through the lines Refer to the Status screen display worksheet on page 152 Scroll to a line that needs to be changed and then press ENTER Press or to change the setting and then press ENTER Repeat steps 3 and 4 for each item you want to change Press BACK twice to return to the Main Menu Setting the logging interval Your Supra stores outdoor and zone temperatures in a log file which you can view an
66. cting the type of temperature probes Your Supra comes with a Phason 3K temperature probe the standard for most Phason controls If you want to connect a 1K probe you need to tell the Supra that you have connected a different type of probe By default the Supra is set to normal for 3K temperature probes You need to select the type of probe out if you are not using a standard Phason 3K temperature probe A 1K probe is typically used in embedded inside heat mats For example Master Mat To select the type of temperature probe 1 From the Main Menu select Maintenance 2 2 From the Maintenance menu select Temperature Probe The display should look like the one below Press or amp to scroll through the lines 3 If you are using a 1K temperature probe scroll to the line corresponding to the zone where you installed the probe and then press ENTER i3 i and then press ENTER 4 Press or to change Mi Repeat steps 3 and 4 for each 1K probe you installed 6 Press BACK twice to return to the Main Menu Replace damaged probes as soon as possible If a probe is damaged unless you have temperature averaging enabled your Supra automatically selects the next active temperature probe For more information see Configuring temperature averaging on page 56 2006 12 12 55 Chapter 4 Configuring your Supra Configuring temperature averaging Temperature averaging allows you to take temper
67. dual set points for the variable and fixed stages are adjusted relative to the growth curve temperature for that particular day 140 Phason Appendix F Settings worksheets You can set up two growth curves growth curve A and growth curve B This lets you control two different areas of your facility using independent set points For more information see Setting up growth curves on page 67 Growth curve A Growth curve B Zone s All 1 2 3 4 Zone s All 1 2 3 4 Step Temperature Start day Step Temperature Start day Sti St St2 St2 St3 St3 St4 St4 St5 St5 Ste St6 St7 St7 Temperature in F C range 10 0 to 45 0 C 4 0 to 110 0 F Duration in days range 1 to 250 days Variable stage settings worksheet Setting Variable 1 Variable 2 Variable 3 Variable 4 Type of element Heat Cool Heat Cool Heat Cool Heat Cool On full at Idle at Setpoint Off at Idle speed Min heat Temperature in F C range 10 0 to 45 0 C 4 0 to 110 0 F Idle speed or Min heat in range 0 to 100 If you need to connect more heating or cooling elements than you have relays and you are not using all the variable stages you can use any available variable stage as an ON OFF stage Set the idle speed min heat for a heating stage to 10096 and off at to the temperature at which yo
68. e cursor returns to the beginning of the line To cancel the change press BACK 9 Repeat steps 2 to 8 using the relay for closing the actuator 10 Press BACK to return to the Main Menu 11 Go to the section Calibrating actuators below Calibrating actuators After configuring the actuator relays you need to calibrate the actuators Calibrating the actuator lets guring 1a ys y a 8g your Supra know the position of the actuator when it is fully extended and fully retracted Your Supra uses the limits to define the range of motion it uses to position the inlets These limits tell P g P yout Supra how much to adjust when you want the actuators for example only 25 extended 46 Phason Configuring your Supra There ate two stages to calibrating actuators Stage 1 is testing the open and close functions and setting the limit switches Testing an actuator really means testing the inlets it is controlling Stage 2 is calibrating the actuator In the steps below we assume the actuator is positioning an inlet Because cables can stretch and equipment can come out of alignment similar to tires on your car we recommend resetting the limit switches and calibrating your actuators at least once each year 1 From the Main Menu select 2 From the Maintenance menu select fa iib The display should look like the one m 2 Press or amp to scroll through the lines 4 Press to ex
69. e menu selecta librate Actuat The display should look like the one Zen or 2 Press or amp to scroll through the lines 3 Scroll to the last line and then press ENTER If the actuator is operating properly the inlet moves to its fully open position 100 stops and then moves to its fully closed position 0 If the actuator stops after moving in the close direction or if it fails to position the inlet properly the Supra is not receiving a proper feedback signal This can be incorrect wiring or a defective potentiometer Correct this problem and then restart the calibration at step 1 For more information see your actuator s installation guide and Connecting actuators on page 16 If the calibration fails for example if the actuator jammed the display shows the reason for the failure The date and time the actuator was last calibrated does not change Check the alarm messages and then look up the problem in Appendix B Troubleshooting on page 125 Check the actuator itself Fix any mechanical or electrical problems 48 Phason Configuring your Supra 4 After the actuator has calibrated properly press BACK to return to the list of actuators The display shows the date and time on which the actuator was calibrated 5 Ifyou have a second actuator to calibrate press Jk until the second actuator is displayed and then repeat steps 3 and 4 6 Press BACK twice to return to the Main
70. e states ON or OFF and one for manually testing the equipment connected to each relay The relay tests are useful for detecting faulty connections or configuration errors Before testing equipment connected to relays make sure you know what is connected to each relay Testing relays without knowing which equipment is connected to them can damage your equipment For example switching on an actuator s open and close relays at the same time can damage the actuator power supply and the Supra s relays For more information about what is connected to your Supra see your installation worksheets 2006 12 12 111 Chapter 7 Servicing and maintaining your Supra To test equipment connected to relays 1 From the Main Menu select 1 2 From the Diagnostics menu select P 4 The display shows the current state of B bdo The display should look like the one below If a relay is closed the display shows tiri next to the relay If a relay is open the display shows i f next to the relay 3 Confirm the equipment is producing the proper output for the current relay state by going to the equipment Geer to each stage and checking that it is on if the state displays Uri or off if the state displays Lif 4 If the displayed states are correct go to step 10 If any are incorrect go to the next step 5 Press BACK to return to the Diagnostics menu and then select Gei r 5 When you enter the display
71. ectrical knockouts for bringing wires or cables into or out of your Supra enclosure Do not make additional holes in the enclosure this can damage the watertight seal or control components and void the warranty 2006 12 12 15 Chapter 2 Installing your Supra Your Supra s built in diagnostic tests are useful for testing your equipment after installing and configuring it For more information see Performing diagnostic tests on page 108 Connecting actuators You can connect up to two actuators to a Supra Actuators are used for control elements that are not OFF or ON Instead they vary by a percentage For example inlets can be opened various distances from 0 percent to 100 percent Typically linear actuators are connected directly to the inlets or by cables and pulleys Inlets are generally located in the ceiling or walls Inlet systems are usually spring loaded to aid in closing the inlet or counter weighted to aid in opening the inlets Each actuator you connect must have a feedback potentiometer The feedback potentiometer which you connect to one of your Supra s two feedback terminals lets your Supra know how far the actuator s arm is extended Most linear actuators are available with potentiometer feedback and internal adjustable limit switches A 10 000 ohm 10 turn feedback potentiometer is preferred but the internal feedback potentiometer can range between 1000 and 20 000 ohms Potentiometers outside of
72. ed duration and the alarm is activated Flow water usage in litres or US gallons Duration in mm ss range 00 00 to 10 00 for silencing and 00 00 to 30 00 for minimum duration 2006 12 12 151 Appendix F Settings worksheets Status screen display worksheet When you are looking at your Supra while it is operating normally you want to be able to quickly see what is happening Your Supra lets you display different types of information on the display If this information uses more than four lines the information cycles through groups of four lines so you can watch the display for a few seconds to get all the information you need For more information see Setting up the status display on page 91 Item Display Notes Current zone temperatures 1 2 3 4 AI Which zone s to display Temp extremes vel INOS ee Relay 1 Yes No Relay 2 Yes No Relay 3 Yes No Displays whether the relay is ON or OFF Relay 4 Yes No Relay 5 Yes No If an inlet displays the percentage of the current Relay 6 Yes No stage Relay 7 Yes No Relay 8 Yes No If a curtain displays the statistics for that curtain Relay 9 Yes No Relay 10 Yes No Relay 11 Yes No Relay 12 Yes No Variable stage 1 Yes No Variable stage 2 Yes No Displays the percentage speed or voltage of the Variable stage 3 Yes No stage Variable stage 4 Yes No Water m
73. ed between the bias zone temperature and the high temperature alarm Bias time If the outdoor temperature drops but the room has not yet cooled down the alarm biasing will still be in effect for the length of time specified in this parameter Temperature in F C Duration in hours range 0 to 5 hours 150 Phason Appendix F Settings worksheets Zone Status Description Probe damage Occurs if any existing temperature probe is Yes No i disconnected or shorted AC power Yes No Occurs if AC power supply drops below an acceptable level AC frequency Occurs if the AC line frequency is outside acceptable Yes No limits 3 Hz of frequency Note frequency in North America is 60 Hz and in Europe is 50 Hz Actuator jam Occurs if the unit is attempting to open or close an inlet Yes No and does not receive the correct response from the positioning motor PC Yes No Occurs if there is a communications failure between the communications unit and the PC or another unit Water overflow Yes No Occurs if the water flow is above the max flow setting Max flow The maximum daily water flow usage If the usage goes above this value there is an alarm condition Sensor damage Occurs if an existing humidity sensor is disconnected or Yes No shorted Silencing The length of time an alarm is deactivated after being acknowledged Minimum The time between when an alarm condition is detect
74. ee 5 first line and then repeat steps 3 to 15 17 Press BACK twice to teturn to the Main Menu Programming the humidity compensation If you have installed and configured a humidity sensor you need to program the humidity compensation Programming the humidity compensation means setting the humidity factor and the upper and lower humidity limits Your Supra uses these settings to compensate for high humidity levels and it adjusts the ventilation accordingly The humidity band is the humidity range in which your Supra attempts to compensate for humidity The band consists of a lower and upper limit The humidity factor is a number between 0 and 10 that determines the amount of humidity compensation A lower value produces a slight ventilation adjustment while a higher value produces a greater adjustment How humidity compensation works Your Supra uses the humidity band and humidity factor to adjust the ventilation for the zone At the beginning of the band the lower limit very little adjustment is made As the humidity rises the adjustment increases At or above the uppet limit of the band the maximum adjustment is applied For example if the maximum acceptable humidity for your zone is 70 you would set the lower limit to 70 The upper limit could be set for 90 90 is the maximum allowed and 20 is the minimum difference between the lower and upper limits When the humidity is below 70 the ventilation rate is controlled b
75. electing On for the duty cycle and setting the ON and OFF durations For more information Programming heating and cooling elements and temperature based duty cycles on page 81 Relay Type Set point Duty cycle On duration Off duration Heat Cool On Off Heat Cool On Off Heat Cool On Off Heat Cool On Off Heat Cool On Off Heat Cool On Off Heat Cool On Off Heat Cool On Off Heat Cool On Off Heat Cool On Off Heat Cool On Off Heat Cool On Off D Temperature in F C range 10 0 to 45 0 C 10 0 to 120 0 F Duration in hh mm ss 146 Phason Appendix F Settings worksheets Timed events worksheet Timed event relays control equipment such as lights that need to be switched on or off during certain times of the day Setting up timed events means setting the on and off times For every on time you must set an off time For more information see Programming timed events on page 84 Relay Zone Relay Zone Relay Zone On time OFF time ON time OFF time ON time OFF time ON OFF time in 12 hour format AM PM Relay Zone Relay Zone Relay Zone ON time OFF time ON time OFF time ON time OFF time ON OFF time in 12 hour format AM PM
76. essed in volts zone A zone defines an area set off as distinct from surrounding or adjoining parts Zones might or might not be separated by walls For example a large room could be divided into two zones to provide better control response For more information see Before you begin configuring your Supra on page 38 124 Phason Appendix B Troubleshooting Appendix B Troubleshooting If you see an alarm message and are not sure what it means look it up in the Alarm messages table below and then follow the instructions for resolving the alarm condition If you are having a problem using your Supra see if the problem is described in the Troubleshooting table on page 127 and then follow the directions for correcting the problem If you received a warning during setup or while changing settings look it up in the Warnings table on page 129 and then follow the instructions for correcting the problem Alarm messages The following table lists the alarm messages the possible causes and their possible solutions If you see an alarm message and are not sure what it means look it up in the Alarm messages table and then follow the instructions for resolving the alarm condition Possible solution Alarm message Possible cause The temperature associated with a probe has gone above the high temperature alarm point and past any alarm biasing Try to lower the temperature by turning heaters down or off or by
77. eter Yes No Displays the water usage for the current day Humidity Yes No Displays the current humidity Scroll duration seconds How often the display changes Range 1 to 6 152 Phason Appendix F Settings worksheets Security levels worksheet Your Supra has a five level PIN security system Each level has access to different areas of the Supra When you initially set up your Supra if you will be using security you need to add users to your system When security is enabled each user must enter their PIN before changing any settings or acknowledging alarms This allows the Supra to track who has performed each change and prevents unauthorized access to the control For more information see Setting up security and users on page 93 The table below lists the access allowed for each security level Security level Allowed to Admin Manager Personnel Technician View only Changesettings v v v J TI pose x ce he Maintenance functions Y ll Calibrate actuators v ll NEGEUNIGAED a MN Addandremoveusers o Configuration v LL o Diagnostics v v J v j View only no security is require III Security level Admin Manager Personnel Technician View Only Example Resta Shur d MEET 2006 12 12 153 Appendix G Supra motor curves Appendix G Supra motor curves The table below lists your Supra s available motor curves For more informat
78. ff When the temperature drops below the set point the element switches on for the on duration and then off for the off duration If at any time the temperature rises above the set point the duty cycle switches off and will not switch on again until the temperature drops below the set point For cooling elements When the temperature is below the set point the cooling element is off When the temperature rises above the set point the element switches on for the on duration and then off for the off duration If at any time the temperature drops below the set point the duty cycle switches off and will not switch on again until the temperature rises above the set point All ON durations are the same Qi CER ON duration ON duration 5 minutes 5 minutes OFF duration OFF duration 10 minutes 10 minutes i c eye All OFF durations are the same The relay does not switch ON until a temperature condition has been met For example if the temperature rises above 85 F switch on a mister for 5 minutes and then OFF for 10 minutes Repeat this until the temperature is below 85 F 2006 12 12 81 Chapter 5 Programming your Supra If you need to connect more heating or cooling elements than you have relays and you are not using all the variable stages you can use any available variable stages as ON OFF stages For more information see Programming variable stages on page 72 Use the Heating and cooling elements worksheet on page
79. fore you can proceed For more information see Responding to alarms on page 101 To return to a previous menu or screen To return to a previous menu or screen press BACK 2006 12 12 33 Chapter 3 Understanding your Supra Entering text in your Supra When you are configuring your Supra you will need to assign descriptions or labels to the elements you ate controlling For example if you have a fan connected to a variable stage you might want to assign the label VS fan 36 inch There are 91 different characters you can enter into your Supra The table below lists all the characters To enter text 1 Scroll to the position where you want to enter text and then press ENTER 2 Press or until you see the character you want to enter For example i Tom Press ENTER if you are entering 4 Repeat steps 1 to 3 for the each character you want to enter If there is already a character under the cursor when you press or the display starts at that letter and moves up or down For example if the letter is displayed pressing displays the letter E Pressing displays the character amp 34 Phason Using the keypad When entering text use the or keys to display different characters in order displays the letters from top to bottom of the following list displays the letters from bottom to top Because there are so m
80. g your Supra Erasing the logs Use this option to erase every record in all three of the logs Audit Log Alarm Log and Temperature Log 1 From the Main Menu select V i 2 From the View Logs menu select E t A confirmation screen like the one below dishes Press ff or amp to scroll through the lines If you do not want to erase all the logs press BACK If you want to erase all the logs scroll to the last line and press ENTER Press or to change c to Y amp x and then press ENTER Qv XU odis 4 Press BACK to return to the Main Menu 104 Phason S Nic Chapter 7 Servicing and maintaining your Supra This chapter explains how to test service and maintain your Supra and its equipment Call i 3 Xg 4 Using manual override Performing diagnostic tests Servicing and maintaining your Supra 2006 12 12 105 Chapter 7 Servicing and maintaining your Supra Using manual override Manual override allows you to temporarily override settings for a stage This is useful for testing equipment and ventilation strategies or diagnosing problems When you are finished testing the stages set each stage back to Auto to return them to normal programmed settings Any stages you do not change back to Auto will not function according to their normal programmed settings but will instead remain in manual override To enter manual override 1 From the Main Menu se
81. ge 76 2006 12 12 143 Appendix F Settings worksheets Setting ACT 1 ACT 2 Description Actuator will close completely when ambient MICRO SSE POINT temperature is below this After temperature drops and begins to rise again Position actuator will open to this position when ambient temperature reaches Minimum Set Pt again Stage 1set point Temperature at which actuator starts opening for Stage 1 Differential Temperature at which actuator is open to Stage 1 Position PositionO Percentage actuator is open Stage 2 set point Temperature at which actuator starts opening for Stage 2 Differential Temperature at which actuator is open to Stage 2 Position PositionO Percentage actuator is open Stage 3 set point Temperature at which actuator starts opening for Stage 3 Differential Temperature at which actuator is open to Stage 3 Position PositionO Percentage actuator is open Stage 4 set point Temperature at which actuator starts opening for Stage 2 Differential Temperature at which actuator is open to Stage 2 Position PositionO Percentage actuator is open Temperature in F C range 10 0 to 45 0 C 4 0 to 110 0 F Position in range 0 to 100 144 Phason Appendix F Settings worksheets Curtain worksheet Curtains control the temperature by adjusting the air flow into the facility Each
82. gramming variable stages on page 72 Use the Variable stage configuration worksheet on page 135 when configuring variable stages 2 Press X until the variable stage number you are configuring is displayed The display should look like the one below Press or amp to scroll through the lines amp line and then press ENTER Press ot to select the zone this stage will be controlling and then press ENTER Scroll down to the next line and then press ENTER Press ot to select whether the stage is a heating or cooling stage and then press ENTER ely uev EA epe e Scroll down to the last line and then press ENTER 44 Phason Configuring your Supra 8 Enter the name maximum 13 characters for this stage For more information see Entering text in your Supra on page 34 To save the name press ENTER until the cursor returns to the beginning of the line To cancel the change press BACK 9 Repeat steps 2 to 8 for each variable stage you have connected to your Supra 10 Press BACK to return to the Main Menu Configuring relays for actuators You can connect up to two actuators to a Supra Each actuator you connect requires two relays one for extending the actuator arm opening the inlet and one for retracting the arm closing the inlet You can connect actuators to any of the available relays but side by side relays are recommended Before configuring the actuator relays for each actuator
83. gs have no effect when you use a variable stage this way 74 Phason Programming the stages Use the Variable stage settings worksheet on page 141 when setting up variable stages To set up variable stages 1 2 4 E Z 8 9 From the Main Menu select 5 m From the Settings menu select ar eui The display should look like the one below doen re on the stage it is set up for cool mode or heat mode The first line is the name you gave the variable stage when you configured it Cool mode Heat mode Press or 4 to scroll through the lines Scroll to 1 t fora heating stage and then press ENTER Enter the speed output for a heating stage using the keypad or press or to adjust the percentage and then press ENTER Scroll to i fi iri Full at t for a heating stage and then press ENTER Enter the temperature using the or press or to adjust the temperature and then press ENTER Your Supra interprets the last digit as a decimal For example to enter 80 5 F enter 805 Repeat steps 5 and 6 for id heating stage Scroll down to 1 t fora heating stage and then press ENTER Enter the speed RUE for a heating stage using the keypad or press or to adjust the percentage and then press ENTER 10 Scroll down to the next variable stage and then repeat steps 3 to 9 11 Press BACK twice to return to the Main Menu
84. he correct position when you switch on the power the sensor will be damaged This will void the warranty 2006 12 12 25 Chapter 2 Installing your Supra Connecting a water meter You can connect a water meter to the pulse counter PULSE CNTR terminal The water meter must have a dry contact pulse output Connecting a water meter allows you to monitor water usage The water meter must measure one unit or greater per pulse Also the units per pulse must be a whole number the Supra does not accept fractions or decimals For example 1 gallon per pulse or 10 gallons per pulse would work 0 5 gallons per pulse or 1 5 gallons per pulse would not work To connect a water meter Connect a water meter to the PULSE CNTR terminal as shown below PULSE CNTR Connecting the power source You can connect your Supra to 115 or 230 VAC power If you are connecting your Supras together in a network and monitoring them using SupraWare connect your Supras to the computer before connecting the power source For more information see your SupraWare user manual Before connecting the power set the voltage selection switch to the correct voltage Before connecting the incoming power switch OFF the power at the source Do not switch ON the power until you have finished all wiring and verified all equipment is properly connected and free of obstructions 26 Phason Finishing the installation To connect a 115 VAC power so
85. he display For example press 1 and the screen displays i press ENTER and the screen displays E If any of the keys do not work or the display does not show the correct characters call your dealer or Phason Customer Support Press BACK twice to return to the Main Menu Testing the data integrity The data integrity test lets you know if there is a problem with your Supra s internal memory If you suspect there might be a problem for example if settings are lost then run this test To test data integrity 1 From the Main Menu select fi sat ics 6 2 From the Diagnostics menu select iata fri egr iti 9 Your Supra test its memory and ae the onl The display should look like the one below Normal Problem If any of the memory banks fail call your dealer or Phason Customer Support 4 Press BACK twice to return to the Main Menu 114 Phason Performing diagnostic tests Resetting your Supra to its factory settings When your Supra leaves the factory it comes with default settings and configuration When you configure and set up your Supra you change its settings Resetting your Supra erases all the configuration and settings you programmed and then restores the settings to what they were when the control left the factory For information about your Supra s factory settings see Appendix C Factory settings on page 130 This function is very powerful use caution when using it N If you
86. he one below 3 Confirm the equipment is producing the proper output for the current output by going to the equipment and checking that the speed or heat output is correct 4 If the displayed states are correct go to step 10 If any are Ud go to the next step 5 Press BACK to return to the Diagnostics menu and then select AR x 7 When you enter the display all stages switch off The display should look like the one below Press or amp to scroll through the lines Scroll to the stage you want to test and then press ENTER Press ot to adjust the output and then press ENTER Repeat steps 6 and 7 for each stage you want to change So NoD D SM Press BACK twice to return to the Main Menu The relays return to their normal programmed settings While the Supra is in the Set VAR stages display the control will not operate the equipment connected to the stages according to the normal programmed settings When you are finished testing press BACK to return to the Diagnostics menu and return the stages to normal operation 2006 12 12 113 Chapter 7 Servicing and maintaining your Supra Testing your Supra keypad and display The keypad and display test can help you determine if you have problems with your keypad or display To test the dae and id es 1 k 8 Press each key on the Be except BACK As you press a key the corresponding symbol should appear on t
87. her words when the temperature is here stage set point I want the actuator to start opening When the temperature reaches here stage differential I want the actuator to be at this position stage position percent For more information see Programming actuator on page 76 alarm bias The purpose of alarm biasing is to prevent the alarm from sounding on very hot days when the temperature set point cannot be maintained Bias temperature is added to the high temperature alarm setting if the outdoor temperature is higher than the High Temp alarm setting For more information see Programming alarm settings on page 89 alarm silencing Alarm silencing temporarily disables an alarm setting after an alarm has been acknowledged This prevents the alarm relay from activating immediately after acknowledging the alarm if the condition is still present For more information see Programming alarm settings on page 89 control elements Control elements are devices connected to your Supra such as fans heaters actuators and so on 120 Phason Appendix A Glossary curtain idle Curtain idle band is the buffer in F or C around the set point within which the band curtains hold their position When the temperature is outside of the band the curtain starts cycling open or closed Idle band is one of six curtain settings For more information see Programming curtain control relays on page 78 cur
88. ht seal or control components and void the warranty Routing data wires Routing data wires in the same conduit as or beside AC power cables can cause electrical interference erratic readings and or improper control Data wires include all of the following Temperature probe and humidity sensor cables Actuator feedback potentiometer wires Data communication wires including RS 232 RS 485 9 9 Any cable or wire that does not provide AC power Guidelines for routing data wires Do not run the wires in the same conduit as AC power cables Do not run the wires beside AC power cables or near electrical equipment When crossing other cables or power lines cross them at a 90 degree angle If in doubt do not run any wire or cable that is not an AC power wire inside the same conduit or beside other AC power wires 12 Phason Supra exterior layout Supra exterior layout 4 line 20 character backlit display Front view heatsink hinge rod cover screws 16 button keypad Bottom view d d SO Xu size A knockout size C knockout size B knockout Hinge side view Open side view size A hole with dome plug size A hole with dome plug Size A knockout hole is designed for size PG7 strain relief Size B knockout is designed for 4 inch conduit Size C knockout is designed for 1 inch conduit 2006 12 12 13 Chapter 2 Installing your Supra Supra interior layout
89. increasing or turning on cooling elements such as fans or misters or by a combination of both Check the temperature probes Check to see if a fan has failed Check settings Check if probe averaging is enabled and configured correctly 2006 12 12 125 Appendix B Troubleshooting Alarm message Possible cause Possible solution The temperature associated with a probe has gone below the low temperature alarm point Try to raise the temperature by turning heaters up or on or by decreasing or turning off cooling elements such as fans or misters or by a combination of both Check the temperature probes Check to see if a heater has failed Check settings Check if probe averaging is enabled and configured correctly An active temperature probe has shorted The next active Probe will be used If Averaging is ON the defective probe will be excluded from the average Replace the temperature probe The control should recover automatically An active temperature probe has disconnected The next active Probe will be used If Averaging is ON the defective probe will be excluded from the average Reconnect the temperature probe The control should recover automatically Your Supra is attempting to open or close an inlet or other element operated by an actuator and has not received the correct response from the positioning motor Check the element contro
90. information see Setting up growth curves on page 67 humidity band The humidity range in which your Supra attempts to compensate for humidity The band consists of a lower and upper limit For more information see Programming the humidity on page 70 humidity compensation The adjustment your Supra makes to compensate for high humidity levels For more information see Programming the humidity on page 70 humidity factor The amount of effect on the ventilation rate at high humidity levels 0 is little effect while 10 is full effect For more information see Programming the humidity on page 70 2006 12 12 121 Appendix A Glossary humidity zone The zone the humidity sensor if connected is assigned to A humidity sensor can be assigned to only one zone For more information see Selecting a humidity zone on page 57 hysteresis Hysteresis helps prevent damage to the relays variable stages and the equipment connected to them by preventing the stages from switching on and off rapidly when the temperature is hovering close to the set point For example a household thermostat might turn on a furnace at 68 F when the house is cooling down but turn it off at 72 F when the house is warming up The difference between these two values is the hysteresis For more information see Configuring hysteresis on page 60 idle at The temperature at which a variable cooling stage is at its minimum s
91. ints for the fan and heater will also be lowered by 5 degrees to 80 F and 68 F respectively Once a group set point is set it remains at that temperature until you change it or until an enabled growth curve makes an adjustment to it Use the Group set point worksheet on page 140 when setting up groups set points To set a group set point 1 From the Main Menu select 1 int 1 2 From the Settings menu select i The display should look like hes one base Press or amp to scroll through the lines 3 Scroll to a zone you want to change and then press ENTER 4 Enter the temperature using the keypad or press or to adjust the set point and then press ENTER Your Supra interprets the last digit as a decimal For example to enter 80 5 F enter 805 5 Repeat steps 3 and 4 for each zone you want to set up 6 Press BACK twice to return to the Main Menu 66 Phason Programming the zones Setting up growth curves A growth curve is an extension of the group set point concept The growth curve automatically adjusts the temperature set points over time to control the temperature in a room or zone It is called a growth curve because it adjusts the set points as the animals grow For example in hog production newborn piglets require a high temperature for comfort and health As they grow older they need a steadily lower temperature Using the growth curve
92. ion about motor curves see Selecting motor curves on page 54 Optimum V1 V2 V3 V4 V5 Phason curve Franklin Canarm 18 Marathon Multifan 4E35 Multifan 4E50 6 hp 3 hp 3450 rpm 1625 rpm Leeson Marathon Canarm Canarm Multifan 4E45 3 hp 2 hp 24 inch 20 inch 1625 rpm 1625 rpm Leeson Magnatek Magnatek Magnatek Multifan 4E40 4 hp amp hp 3 hp 3 hp 1625 rpm 3300 rpm 1725 rpm 1040 rpm ATO9Z2 Magnatek AT16Z Marathon Magnatek 3350 rpm amp hp 1625 rpm hp i hp 1725 rpm 1040 rpm 840 rpm Leeson AT24Z Baldor gt hp 1075 rpm hp 1625 rpm 840 rpm Leeson Zielhl Abegg Baldor 3 hp 18 inch i hp 1625 rpm 1700 rpm Emerson Zielhl Abegg Baldor hp 20 inch i hp 3400 rpm 1700 rpm AT36Z1 850 rpm Zielhl Abegg 12 inch 154 Phason Index A ACCESS COGe uiae dede See PINs Actuator Position Sensor 16 actuators about s nene 16 76 77 calibrating idee te 46 49 configuring rege 45 46 connectirig ere Pete pee re 16 17 maintaining nea a i 117 programming relays 76 78 setting limit switches 46 49 adding H EE 94 96 address e o etn 14 15 41 alarm piasda nen i a a 90 elo 103 messages epe See alarms relay idi ast det 4 11 14 15 Settings ene 89 91 SIGNCING aside eie dett 89 SYSTEMS i 2 nir Dated ee eade 2 21 22 Eu nene 101 2 audit log tepidis 103 B
93. ion worksheet A 134 Variable stage configuration worksheet AAA 135 Temperature averaging worksbeet AA 136 Humidity ee EE 136 Pulse counter workslieet sinan iced td vibe dee ai a ie a a 137 De icing wOrksFieet nti td xen a HE M Ot S n ec GE ieee aes 137 Hysteresis WOFKShGeet eren eid ep tb ve he o pete ld qe duda eure ple de ka 138 Warnings Worksheet ie e rr et e eei te tete t tna Mp RR sik dosh PERT RR Ee Pee eh ee ede rea 139 Appendix F Settings worksheets AAA 140 Group set point worksheet AANEREN 140 Growth curve Worksheet AANEREN 140 Variable stage settings worksheet eese eee tede eene tek n ten tendens 141 Humidity compensation settings worksheet AAA 142 Actuator settings ele 143 Curtain Worksheet ott SERA Te centu Ter etd itn dte eee Piet cxt RE Dean 145 Heating and cooling elements worksheet AAA 146 Timed events worksheet eec dene tec aep e b ended Ua e cer te e pe d Ee dE ed 147 Time based duty cycle workeheet uk 149 Alarm settings worksheet ccce tene ite e Ete LA pee crede de Ee eh e Rp e ed na d dete waviness 150 Status screen display worksheet ener entere nnne entren nnn 152 Security levels WOrkSMSS itte et pc fedet edet te ete rate cedet Erat 153 Appendix G Supra motor Cunes ENEE 154 ence 155 vii viii Chapter 1 Introducing the Supra This chapter introduces you to your Supra and the layout of
94. ipment to your Supra Connecting an alarm system You can connect an alarm system to your Supra s alarm terminal An alarm system can be a siren an alarm panel or an auto dialer For the alarm system to sound or dial out during an alarm condition you must enable the alarms for each zone For more information see Programming alarm settings on page 89 The ratings of the siren or alarm system must not exceed the ratings of your Supra s alarm relay Supra alarm relay ratings 0 2 A at 230 VAC 0 4 A at 24 VAC 2 0 A at 30 VDC Below are the descriptions for the alarm terminal CC common connection CA closed on alarm OA open on alarm To connect a battery powered alarm siren See your alarm siren s installation guide for installation instructions and information about the type of system normally open or normally closed Connect a battery powered siren to your Supra as shown below Single Supra Multiple Supras SSS SS BSS mmm CI Y ONN C NCNO C NCNO C NC N ALARM ALARM CC CA 0A CC CA OA CC CA OA To other Supras Battery and charger 2006 12 12 21 Chapter 2 Installing your Supra To connect an alarm panel or auto dialer See your alarm system s installation guide for installation instructions and information about the type of system normally open or normally closed If you are connecting the alarm system to a single Sup
95. ir PIN before changing any settings or acknowledging alarms This allows the Supra to track who has performed each change and prevents unauthorized access to the control If you hire a new employee user and you are using security to control access to your Supra you will need to add the employee to the security list If an employee leaves your operation you should remove the user from the Supra Use the Security levels worksheet on page 153 when setting up security and users If you want to change the security level for a user remove that user and then add the user with the new security level To view dos the users set up in the security system in the Security menu select Ergo r and then scroll through the list of users 94 Phason Setting up security and users To add users 1 From the Main Menu select 2 The display should look like the one below Press ft or D to scroll through the lines Press ENTER 4 Enter the name maximum 14 characters for this user For more information see Entering text in your Supra on page 34 To save the name press ENTER until the cursor returns to the beginning of the line To cancel the change press BACK 5 Scroll to the next line and then press ENTER 6 Enter a unique four digit number that will be used by that person as the PIN and then press ENTER If you do not enter four numbers your Supra will fill the remaining digits with zeros For
96. isplay should look like the one below m Pop SE L fot that zone 108 Phason Performing diagnostic tests 4 To display the third screen press ENTER The third display should look like the one below Actuator 1 feedback Actuator 2 feedback 5 To display the fourth screen press ENTER The fourth display should look like the one below This is the total water usage for the aga current day 12 00 AM until current time 6 Press BACK twice to retutn to the Main Menu Monitoring power conditions If you get several low or high power alarms you should look at the incoming power supply The information in the power tests can help you determine if you have power supply problems To monitor power conditions 1 From the Main Menu select i 2 From the Diagnostics menu select So The display should look like the one babe 3 Check the value next to Mom it indicates the condition of the power your Supra is receiving If the value is not within approximately 3 Hz of your power frequency or the voltage outside of the 10 to 18 VDC range an alarm will sound The Min and Max values indicate the lowest and highest values your Supra received since your Supra was powered up or since you cleared the values 4 Press BACK 2006 12 12 109 Chapter 7 Servicing and maintaining your Supra The display should look like the one below 5
97. l these work together to determine how and when the alarm relay activates in other words signals an alarm condition Minimum duration prevents alarms from activating when the temperature rises or drops for just a few seconds Silencing temporarily disables an alarm setting after an alarm has been acknowledged This prevents the alarm relay from activating immediately after acknowledging the alarm Alarm biasing prevents the alarm from sounding on very hot days when the temperature set point cannot be maintained The bias temperature is added to the high temperature alarm setting if the outdoor temperature is higher than the alarm setting For more information see Programming alarm settings on page 89 Zone Status Description Probe 1 Enabled Disabled Vom SE E Enables the temperature alarms for the probe Probe 3 Enabled Disabled Probe 4 Enabled Disabled High The highest temperature to which you can safely allow Temperature your facility to rise identified by probe This cannot be lower than low temperature alarm Low The lowest temperature to which you can safely allow Temperature your facility to fall identified by probe This cannot be higher than high temperature alarm Temperature in F C range 10 0 to 120 0 F 10 0 to 45 0 C Biasing enabled Yes No To enable alarm biasing set this parameter to Yes High temperature The maximum difference that is allow
98. lect Si 2 From the Maintenance menu select i 1 The display should look like the one below Press or amp to scroll through the lines 3 Scroll to the type of element you want to override and then press ENTER The display should look like one of the examples below Variable stages Press or 4 to scroll through the Actuators lines 106 Phason Using manual override 5 Press or to adjust the setting of the stage If you need to check equipment go to the equipment connected to the stage and check if it does what you expect turns on or off opens ot closes extends or retracts and so on If you press ENTER after adjusting the setting of the stage and then exit the menu by pressing BACK the element stays at that setting until you return to the menu and change it If you do not press ENTER after adjusting the setting when you press BACK the setting returns to what it was before you changed it 6 Press BACK three times to return to the Main Menu To exit manual override Exiting manual override means restoring the stage to Auto When you restore a stage to auto the stage returns to its normal programmed settings 1 From the Main Menu select 2 From the Maintenance menu select ii ide 1 Press or 9 to scroll through the lines 3 Scroll to the type of element you want to return to its n
99. lled by the actuator to see if it is mechanically stuck Check feedback wires for damage ecgtoRtatuRU forarelay during the status You have configured an open relay for an actuator or curtain but not a close relay Check the relay configuration and configure the close relay display The AC line frequency is outside acceptable limits 3 Hz at rated line frequency There is a danger of damaging the control if this condition persists Consult your local power company If using generator power adjust the generator frequency to 60Hz or 50Hz AC power supply is outside acceptable limits 10 20 at rated line voltage Consult an electrician or your local power company The communication cable between your Supra and the computer is damaged or disconnected Check the cable Verify that cable leads are properly seated in terminal block 126 Phason Troubleshooting Appendix B Troubleshooting The following table lists some problems possible causes and possible solutions If you are having a problem using your Supra see if the problem is described in the Troubleshooting table and then follow the directions for correcting the problem Problem Possible cause Possible solution Power supply components blown out Burn marks on boards and components Motors and fans slow down or stop Power surge brownout or power outage
100. m the Main Menu select crit icr 2 Press until you see the relay for the cooling element The display should look like the one below Press or 9 to scroll through the lines Press ENTER Press or to select the zone this element will be controlling and then press ENTER Scroll to the next line and then press ENTER Sit vs Zo Press or until you see Ct fot the closing relay and then press ENTER zc Scroll to the last line and then press ENTER 8 Enter the name maximum 13 characters for this relay For more information see Entering text in your Supra on page 34 To save the name press ENTER until the cursor returns to the beginning of the line To cancel the change press BACK 9 Repeat steps 2 to 8 for each cooling element you have connected to your Supra 10 Press BACK to return to the Main Menu Configuring relays for time based duty cycles Time based duty cycles allow you have equipment operate for specific durations ON duration and OFF duration during certain hours of the day For example you can have a feed auger run for 15 minute and then stop for 45 minutes between the 6 00 AM and 8 00 PM In other words Between 6 00 AM and 8 00 PM I want the feed auger ON for 15 minutes OFF for 45 minutes ON for 15 minutes and so on 2006 12 12 51 Chapter 4 Configuring your Supra This section explains how to configure time based duty cycles If you want to
101. mation displays Enhanced data logging Four reports and one chart Backup and restore utility 99 Third party software compatibility 2006 12 12 5 Chapter 1 Introducing the Supra Temperature probes and extension cable Temperature probes monitor temperatures ranging from 49 to 122 F 45 to 50 C The probes are available in 1 6 30 75 or 150 foot cable lengths and can extended up to 500 feet using extension cable Extension cable is available in 500 foot lengths Temperature probe features Easy installation Rugged and durable design Weather and UV resistant cable 90 day limited warranty Relative Humidity Sensors The Relative Humidity Sensor comes in two models the standard version RHS and the extended version RHS P The RHS is designed to monitor relative humidity at the Supra The RHS comes with the mounting hardware to mount the sensor in the control enclosure The RHS P is designed to monitor relative humidity in remote locations away from the control The RHS P comes with the mounting hardware and cable to mount the sensor up to 100 feet 30 5 m away from the control RHS features Easy installation 100 foot weather and UV resistant cable RHS P only 90 day limited warranty About this manual This manual describes the features of your Supra and how to use them It does not describe ventilation strategies or equipment such as fans you can connect to your S
102. med events must occur in pairs This means that every time you set a relay to switch on an on time you must set a time for it to switch off off time Use the Timed events worksheet on page 147 when setting up timed events To program timed events 1 1 From the Main Menu select 5 2 From the Settings menu select 1 i E zx 9 If you have not set up any timed events the display should look like the one below The first line is the name you gave the relay when you configured it Only timed events that have been configured appear in the display Press ff or amp to scroll through the lines 3 Scroll to rit and then press ENTER The E should look like the one below Press or amp to scroll through the lines 4 With the cursor on the first line press ENTER d and then press ENTER 5 Enter the ON time for the first event press or to select Afi When you enter the time enter it in 12 hour format For example if you want 3 00 PM enter 0300 and then press or to change the AM to PM 84 Phason Programming the stages 6 Press or to select Gr and then press ENTER The event appears on the bottom line of the display Press ff or amp to scroll through the lines 7 Repeat steps 4 to 6 for the matching OFF time 8 Repeat steps 4 to 7 for each pair of events you want to set up for this relay 9 Ifyou have other timed even
103. mode Heat mode works the same as cooling mode except in reverse When the temperature is above the off at temperature the heater is off When the temperature drops below the off at temperature the heater is at the min output The heater continues to operate at the min output until the temperature drops to the set point When the temperature is between the set point and the differential on full at temperature the heater output increases or decreases proportionally with the temperature When the temperature is below the differential the heater is at full output Heater output 0 100 G E3 e 3p qe Spo PD CH Min heat Sa The heater is off o lt Off at m S LE The heater is at its min heat output H m Set point Heater output increases as the temperature drops or decreases as the temperature rises On full at m m iu SE Ee The heater is at full output Y If you need to connect more heating elements than you have relays and you are not using all the variable stages you can use any available variable stage as an ON OFF stage Set min heat to 10096 and off at to the temperature at which you want the stage to switch on off You no longer have variable speed or power instead you have either full on or full off the same as a regular heating element The setpoint and on full at settin
104. ne method or the other Your Supra checks settings against a set of factory defined rules If any settings might cause a problem your Supra displays a warning The warning does not appear again until that setting is accessed A list of warnings and their meanings is in Appendix B Troubleshooting on page 125 Programming the zones Programming the zones means entering the target temperatures for each zone If you are monitoring humidity you need to program the humidity control limits There ate two options for the zone temperatures Group set points Growth curves You can set up both group set points and growth curves but your Supra will use only one or the other If a growth curve is enabled for a zone the control uses the growth curve settings If there is no growth curve for a zone the control uses the group set points 2006 12 12 65 Chapter 5 Programming your Supra Setting the group set point A group set point is the desired or target temperature for a zone The individual set points for each variable and relay stage will be adjusted relative to the group set point for that zone Make sure you set the group set point before setting the individual set points For example let s say the group set point for zone 1 is 80 F a variable stage fan set point is 5 degrees higher 85 F and a single stage heater set point is 7 degrees lower 73 F If you lower the group set point by 5 degrees to 75 F the set po
105. ngs For information about those settings See Chapter 5 Programming your Supra on page 63 Because your Supra is a four zone controller you can divide your facility into real or imaginary zones areas that can each be controlled independently of the others Part of the configuration process is assigning relay stages and variable stages to zones only one zone per stage A zone defines an area set off as distinct from surrounding or adjoining parts Zones might or might not be separated by walls For example a large room could be divided into two zones to provide better control response Example 1 two rooms two zones You have a large finisher barn that is divided into two rooms You have a forced air ventilation system consisting of fans and inlets You will use one Supra to control both rooms one zone per room The configuration could be as follows 38 Phason Before you begin configuring your Supra Room Zone Ventilation stage Supra output Equipment Room 1 Zone 1 Stage 1 VAR 1 Two 20 inch variable speed fans Room 1 Zone 1 Stage 2 VAR 2 Two 25 inch variable speed fans Room 1 Zone 1 Stage 3 RLY 1 Two 36 inch single speed fans Room 1 Zone 1 Stage 4 RLY 2 One 48 inch single speed fan Room 1 Zone 1 Stage 5 RLY 3 Two 48 inch single speed fans Room 1 Zone 1 RLY 4 Gas fired furnace Room 1 Zone 1 RLY5 Inlet actuator OPEN Room 1 Zone 1
106. off at and above this temperature For more information see Programming variable stages on page 72 122 Phason Appendix A Glossary on full at For variable cooling stages the fan is on full 100 speed at and above this temperature For variable heating stages the heat mat is on full at and below this temperature For more information see Programming variable stages on page 72 PIN Personal identification number A PIN is a unique four digit number similar to a passwotd When secutity is enabled each user must enter their PIN before changing any settings or acknowledging alarms This allows the Supra to track who has performed each change and prevents unauthorized access to the control For more information see Programming alarm settings on page 89 pulse counter An electronic counter that counts the number of electric pulses switch closures The Supra s pulse counter can count the electronic pulses emitted by a water meter with pulse output relative Relative humidity is the quantity of water vapor the air contains compared to the humidity maximum amount it can hold at that particular temperature For example a relative humidity of 60 means the air contains 60 of the maximum moisture it can contain at the present temperature The warmer the air the more moisture the air can hold relay An electromagnetic switch that is either on closed or off open set point The temperature at which a stage swi
107. or controlling shaded pole permanent split capacitor or universal motors only If you are using three phase power connect the Supra and the variable heating or cooling equipment to the same phase For more information see Using three phase power on page 20 The ratings of the equipment must not exceed the ratings of your Supra s variable stages Supra variable stage ratings 10 FLA Variable stage fuses 15 A 250 VAC slow blow ceramic To connect variable stage heating or cooling elements Connect vatiable heating or cooling elements to your Supra as shown below Refer to Appendix D Installation worksheet on page 132 and Appendix E Configuration worksheets on page 134 when installing variable stage elements VARI Junction box L1 L2 Neutral Heating cooling element 2006 12 12 19 Chapter 2 Installing your Supra Using three phase power If you are connecting your Supra to a three phase system make sure to connect the control power and the variable heating or cooling equipment to the same phase Your Supra must be powered from the same phases that supply the equipment If your Supra power and the variable stages are wired to different phases the equipment will operate erratically Correct three phase wiring Supra power terminal Supra variable stage xr terminal DG VARI POWER Heating cooling element Supra power Heating cooling element 20 Phason Connecting equ
108. or monitoring outdoor temperatures to this terminal 10 Actuator feedback terminals ACT 1 and ACT 2 connect the feedback from the actuators to these terminals 11 Analog terminal connect a Relative Humidity Sensor here 12 Alarm relay terminal connect an external alarm system or alarm siren to this terminal 13 Pulse counter terminal connect a water meter with pulse output to this terminal aal Display cable socket make sure the ribbon cable from the display is properly connected to this socket 45 Communication socket if you are using SupraWare to monitor and control a network of Supras connect the communication wiring to this socket 16 Saver socket if you are using SupraSaver to store load settings or an Intaglio to update the firmware you connect it to this socket Lal Address label the address for your Supra If you are using SupraWare you will need to know this number Mounting your Supra Select a location for your Supra Make sure you have enough cable and wire to reach all the equipment fans heaters misters curtains etc that you want to control Remove the screws from the front cover and then swing it open Mount the enclosure to a wall using the fout screws provided with the control Insert the screws into the large holes in each corner of the box and tighten Connecting equipment to your Supra Follow these instructions when installing your Supra and connecting equipment to it Use the el
109. or single stage curtains AD OUT m 79 configuring relays ssssss 50 51 programming relays 78 80 D data integrity Test 114 data WIF68 sesana ea epe ee aa pd 12 date and time 43 daylight savings Ume 43 degrees lerner See temperature units 2006 12 12 155 Index D continued abOUL itc ipee sees creda 2 70 Heint atus detentus eMe ae 59 60 programming oo sees settee 70 72 diagnostic tests 108 14 See also testing selecting a zone 57 disabling security sess 97 98 DEE SENSOR s sisien See RHS display d ne Dep e ERREUR 30 dee 60 61 display test eet 114 I duty cycles See time based or temperature identifying your Supra 41 42 based incoming power See also three phase power E El Tele EE 26 27 electrical ratnge a 4 11 terminal loedll nae cese see peces 14 i testing eren 109 10 enabling Secure 97 98 INPULIOG eT 102 entering ext nce cette tpi 34 35 ler 108 9 erasing logs ce keene eate 104 installation See also connecting extending temperature probes 6 24 e ein ed Te net reae 28 F mounting your Bupra 15 factory defaults cccccccccscscscscececeeecsceceeseees 115 precautions En 10 Fahrenheit display iaeiaiai 42 Ke Fe f dedcind asses etes 59 60 aglo EEN 5 14 15 feedback potentiometer
110. orksheet Equipment to install Where to connect the equipment on your Supra relay number VAR number etc 2006 12 12 133 Appendix E Configuration worksheets Appendix E Configuration worksheets Use the Installation Worksheet on page 132 when completing the configuration worksheets For Actuator 1 use the feedback terminal ACT 1 FB for Actuator 2 use ACT 2 FB Relay configuration worksheet For each of the relays in your Supra Enter the zone number 1 2 3 or 4 Enter a description 20 characters maximum Puta check mark in the appropriate column for how to configure the relay If the relay uses one of the 6 curtains enter the curtain number in that column remember that you need 2 relays for each curtain you use one for open and one for close Relay configuration example c o c o o o 2 9 2 9 c o T ojojoj olg o o T T N N QUE 2 o Di x EC o o Ee SEEE ESETE OPAEIKEAEIEAEAEAEAE Relay Zone Description elIa TESE ESAE E E 1 2 Inlet 1 v 2 2 Inlet 1 cls v 3 2 Inlet 2 Y 4 2 Inlet 2 cls v 5 2 Curtain 1 1 6 2 Curt 1 cls 1 7 2 Curtain 2 2 8 2 Curt 2 cls 2 9 2 Large Fan v 10 2 Gas Heater v 11 2 Electric Heat v 12 2 Heat Lamps v 134 Phason Appendix E Configuration worksheets
111. ormal settings and then press ENTER 4 Scroll to the setting line the one that has Ci want and then press ENTER of a percentage for the element to you 5 Press or to return the setting to and then press ENTER 6 Press BACK three times to return to the Main Menu 2006 12 12 107 Chapter 7 Servicing and maintaining your Supra Performing diagnostic tests Your Supra has several built in diagnostic tests If you suspect the control is not responding as it should perform these diagnostic tests If you contact Phason Customer Support see the contact information on page tv they might ask for some information displayed by the diagnostic tests Displaying information about each input Your Supra allows you to display current information for each zone and input temperature feedback water and humidity This is called the input test There are four information display screens To display information about each zone 1 From the Main Menu select fi ics 6 2 From the Diagnostics menu selecti spia ALL inputs 1 The display should look like the one EES No probe for zones 3 and 4 uses next available zone temperature If there is a probe missing and averaging is OFF the Supra displays the temperature for the next zone In this example there is no probe connected to 3 and 4 so the Supra uses the temperature for zone 1 3 To display the second screen press ENTER The second d
112. ossary Appendix B Troubleshooting Appendix C Factory settings Appendix D Installation worksheet Appendix E Configuration worksheets Appendix F Settings worksheets gt 9 Appendix G Supra motor curves 2006 12 12 119 Appendix A Glossary Appendix A Glossary AC power Utility companies supply electrical power as alternating current which is usually referred to as AC power actuator A device that has a mechanical arm that extends and retracts Actuators are used for control elements that are not OFF or ON Instead they vary by a percentage For example inlets can be opened various distances from 0 percent to 100 percent Typically linear actuators are connected directly to the inlets or by cables and pulleys Inlets are generally located in the ceiling or walls Inlet systems are usually spring loaded to aid in closing the inlet or counter weighted to aid in opening the inlets For more information see Connecting actuators on page 16 actuator stage set point While the temperature is below the minimum set point the actuator is closed When the temperature rises to the minimum set point the actuator moves to the minimum position As the temperature rises the actuator has four stages it moves through until it reaches its maximum open position This method lets you gradually open inlets instead of fully opening them when the temperature rises above a single set point In ot
113. otor curve We recommend using the Phason Optimum curve Motor curves have no effect on variable heating stages To change the motor curve 1 From the Main Menu select So i ri 2 Press or amp to scroll through the lines Scroll to a curve you want changed and then press ENTER Press ot to cycle through the list of curves Select the curve you want and then press ENTER Repeat steps 3 and 4 for each motor curve you want to change A Press BACK twice to return to the Main Menu Testing the configuration After configuring all the control elements variable stages relays and so on test your Supra to make sure the configuration is correct In other words make sure what you think is connected to a particular relay or stage zs actually connected to that relay or stage You can test the configuration by using the diagnostic feature of your Supra The diagnostic feature allows you to operate the equipment regardless of temperature or time As you operate each piece of equipment visually check to see if that equipment is doing what you tell it For example when you switch on VAR 1 variable stage 1 at the Supra does the fan or heater you think have connected to that stage switch on When you switch VAR 1 off does the fan or heater switch off For more information about the diagnostic test see Chapter 7 Servicing and maintaining your Supra on page 105 54 Phason Configuring your Supra Sele
114. peed For more information see Programming variable stages on page 72 idle speed The speed in percentage of full speed a variable stage fan is at when the temperature in the zone is between the off at and idle at temperatures For more information see Programming variable stages on page 72 inlet actuator See actuator inlets Inlets are shutter like devices mounted on a wall or ceiling that are used to control air flow in a building minimum Minimum duration is the minimum amount of time and alarm condition must be duration present before the Supra signals an alarm Minimum duration prevents alarms from activating when the temperature rises or drops for just a few seconds For more information see Programming alarm settings on page 89 minimum idle The slowest speed at which a variable speed fan can safely idle It is used to establish minimum air movement sometimes called minimum ventilation minimum position The percentage an actuator will be open when the temperature is at the minimum set point For more information see Programming actuator on page 76 minimum set point The temperature at which an actuator is at its minimum position and below which an actuator closes completely For more information see Programming actuator on page 76 off at For variable cooling stages the fan is off at and below this temperature For variable heating stages the heat mat 1s
115. r the next zone For example if there is no probe for zones 2 and 3 the Supra uses and displays the temperature for zone 4 If there is a missing outdoor probe the Supra displays TF You should set up a regular maintenance schedule to check different mechanical and electronic connections Check the status display of your Supra regularly 100 Phason Monitoring your Supra Responding to alarms If there are one or more alarms your Supra activates the alarm relay and displays messages To deactivate the relay and before you can do anything else with your Supra you must acknowledge the alarms If you see an alarm message and are not sure what it means look it up in the Alarm messages table on page 125 and then follow the instructions for resolving the alarm condition NOTE If security is enabled only users who have access to acknowledge alarms can do so For more information about security levels see Setting up security and users on page 93 If there are alarms the display looks like this with your current alarms displayed To respond to alarms 1 Press ENTER The display should look like the one below Press or amp to scroll through the lines 2 Press ENTER If security zs mot enabled the alarms are acknowledged and the Main Menu appears Go to step 5 If security is enabled the display should look like the one below 3 If securit
116. ra connect the system as shown in diagram A below A single Supra normally open alarm circuit If you are connecting the alarm system to a network of Supras and your system uses a normally open connection connect the system as shown in diagram B below Join all the CC connections together and all the CA connections together Your Supra alarm relays must be in parallel with each other so any Supra can trigger the alarm system when an alarm condition occurs If you are connecting the alarm system to a network of Supras and your system uses a normally closed connection connect the system as shown in diagram C below Join the alarm relays in a continuous loop Your Supra alarm relays must be in series with each other so any Supra can trigger the alarm system when an alarm condition occurs B multiple Supras normally open system C multiple Supras normally closed system To other Supras To other Supras SOO00000 22 Phason Connecting equipment to your Supra Connecting temperature probes You can connect up to five temperature probes to your Supra one outdoor probe and up to four indoor zone probes Your Supra automatically detects when a probe is connected to a terminal You can connect zone probes to any of the four temperature terminals TEMP 1 to TEMP 4 If you are monitoring outdoor temperatures you must connect the outdoor probe to the OUT TEMP terminal You can extend probe cables up to 500
117. ranty service return the product and original proof of purchase to your dealer Phason Inc Phason warrants the Supra subject to the following terms and conditions This warranty is valid only to the original purchaser of the product for two years from the manufacturing date The manufacturing date is stated in the first eight digits of the serial number in the form year month day Phason hereby warrants that should the Supra fail because of improper workmanship Phason will repair the unit effecting all necessary parts replacements without charge for either parts or labor Conditions Installation must be done according to our enclosed installation instructions The product must not have been previously altered modified or repaired by anyone other than Phason The product must not have been involved in an accident misused abused or operated or installed contrary to the instructions in our user and or installation manuals Phason s opinion about these items is final The person requesting warranty service must be the original purchaser of the unit and provide proof of purchase upon request All transportation charges for products submitted for warranty must be paid by the purchaser Except to the extent prohibited by applicable law no other warranties whether expressed or implied including warranties of merchantability and fitness for a particular purpose shall apply to the Supra Any implied warranties are excluded
118. re is above the set point the heating element is off When the temperature drops below the set point the element switches on for the on duration and then off for the off duration If at any time the temperature rises above the set point the duty cycle relay switches off and will not switch on again until the temperature drops below the set point For more information see Programming heating and cooling elements on page 81 terminal block The part of your Supra where you connect the wires for incoming power control elements and so on For more information see Supra interior layout on page 14 A time based style of controlling elements using on durations and off paar d durations between certain hours of the day Time based duty cycles are often Wy cyce used to control feed augers For more information see Setting up time based duty cycles on page 86 timed event A time based style of controlling elements using on times and off times Timed events are often used to control equipment such as lights that need to be switched on or off during certain times of the day For more information see Programming timed events on page 84 variable stage The temperature at which a variable heating stage is at its minimum output set point For more information see Programming variable stages on page 72 See also idk at voltage Electromotive force or potential difference usually expr
119. re properly connected to the correct terminals 2 Make sure the voltage selection switch is in the correct setting Make sure the display cable is properly connected to CON3 For more information see Supra interior layout on page 14 item 14 4 If you have a network of Supras and are using SupraWare plug in the AC adapter for the RS 485 Converter For more information see your SupraWare user manual 5 Switch on the power to your Supra When you switch on the power to your Supra the display on the front looks like the one below If the Supra display does not come on go back to step 1 6 Close the cover 7 Insert the four screws into the cover and then tighten them N Do not over tighten the screws Avoid using power screwdrivers or drills 28 Phason Chapter 3 Understanding your Supra Reading the display Using the keypad 2006 12 12 29 Chapter 3 Understanding your Supra Reading the display When you switch on the power to your Supra the display on the front looks like the one below The display has 4 lines with 20 character positions on each line Sometimes there can be several lines of information available To see the remaining lines of information you need to scroll To scroll down press U on the keypad to show a new line To scroll up press Fort example when you go to the Main Menu you see a display screen like the one below
120. relay activates again in 15 minutes after the silencing duration 2006 12 12 89 Chapter 5 Programming your Supra How alarm biasing works The purpose of alarm biasing is to prevent the alarm from sounding on very hot days when the temperature set point cannot be maintained The bias temperature is added to the high temperature alarm setting if the outdoor temperature is higher than the high temperature alarm setting Bias time duration High temperature alarm set point 80 F Room temperature Outdoor temperature A A bias temperature of 5 F allowed so that the room temperature can rise to 85 F before an alarm occurs B The room temperature exceeds the normal alarm temperature No alarm occurs because the room temperature is lower than the high temperature alarm plus the alarm bias C A high temperature alarm occurs because the room temperature exceeds the high temperature alarm plus the alarm bias D The alarm condition ends when the room temperature drops below the alarm bias E Afterthe outdoor temperature drops below the high temperature set point the bias remains for the duration of the bias time This gives the room a chance to cool off before removing the bias Use the Alarm settings worksheet on page 150 when setting up alarms The worksheet contains descriptions of each setting 1 From the Main Menu select 2 From the Settings menu
121. reset your Supra to its factory defaults disconnect the power to all loads and then reconfigure the control before restoring power to the loads To restore the factory default iin Lk pus 7 The display should look like die one RSC 2 Press ENTER You are asked to confirm that you want to erase all your configuration settings 3 Scroll to the last line and then press ENTER 4 Press or to change the Biz to Y amp x and then press ENTER Your Supra erases all your configuration and settings and then returns to the Main Menu 2006 12 12 115 Chapter 7 Servicing and maintaining your Supra Servicing and maintaining your Supra Servicing and maintaining your Supra will extend the life of the control and your equipment AN Before installing or servicing your Supra switch OFF the power at the source Moisture Moisture will not cause a problem with the control if you take proper care during installation The control s enclosure is made of fire retardant plastic and sealed with a rubber gasket The sensor entry is sealed with a liquid tight cable connector After the first two weeks of operation remove the cover from the unit and check inside for moisture Be sure to turn off the power to the control before opening the cover If there is moisture present wipe it out with a dry cloth and check the cable entry points and rubber gasket for proper sealing If the cable connectors are
122. rink tubing over the wires one for the red wire one for the black wite and one for both Strip the ends of the wires and then twist them together Solder the wires together using rosin core flux solder D OO NOT use acid core solder Slide the heat shrink tubing over the solder joints Shrink the tubing using a heat gun DO D Your connection should look like this 24 Phason Connecting equipment to your Supra Connecting a Relative Humidity Sensor You can connect a Phason Relative Humidity Sensor RHS to the analog terminal Connecting an RHS allows you to monitor relative humidity in one of your Supra s four zones NOTE You can monitor relative humidity with the Phason Relative Humidity Sensor RHS or RHS P only Other humidity sensors will not work properly For more information about the RHS see Relative Humidity Sensors on page 6 To connect a Relative Humidity Sensor 1 Make sure jumper JA1 is on the two left pins as shown below 2 Connect the RHS or RHS P to the ANALOG terminal as shown below Refer to Appendix D Installation worksheet on page 132 and Appendix E Configuration worksheets on page 134 when installing a Relative Humidity Sensor ANALOG black blue Lite If your Supra s circuit board does not have the jumper you cannot use the sensor Make sure the jumper is on the two left pins before switching on the power to the Supra If the jumper is not in t
123. ross between temperature based duty cycles and timed events Unlike temperature based duty cycles time based duty cycles occur between certain hours of the day regardless of temperatures Setting up a time based duty cycles means setting the ON and OFF durations and the from time start time and the to time end time Before setting up the time based duty cycles make sure you have properly configured the relays For more information see Configuring relays for time based duty cycles on page 51 How time based duty cycles work The relay does not switch on until the From time start time Between the start time and the To time end time the relay switches on for the ON duration and then OFF for the off duration When the time reaches the end time the relay switches off if it is not off already and does not switch on again until the time reaches the start time 86 Phason Programming the stages All ON durations are the same p oe ON duration ON duration 15 minutes 15 minutes OFF duration OFF duration 45 minutes 45 minutes er eee All OFF durations are the same The relay does not switch on until the from time start time The relay switches off if it is not off already at the to time end time and does not switch on again until the time reaches the start time For example you can have a feed auger run for 15 minute and then stop for 45 minutes between the 6 00 AM and 8
124. s lets you control two different areas of your facility with independent set points You cannot define two growth curves for the same zone If all zones are controlled by a single growth curve use Growth Curve A Use the Growth curve worksheet on page 140 when setting up growth curves The worksheet contains detailed explanations about the settings and the defaults and ranges for each setting To define growth curves 1 From the Main Menu select 2 From the Settings menu select r cust Fr The display should look like De one hoe Press or amp to scroll through the lines Scroll to the next line and then press ENTER 4 Press or to select the zone or zones for this growth curve and then press ENTER Scroll to the next line and then press ENTER 68 Phason Programming the zones 6 Press or to select the status for this growth curve and then press ENTER The table below describes each choice Setting Description Disabled This growth curve is ignored When enabled the growth curve starts at day 1 Enabled This growth curve is active for the zones specified Suspended All set points will stay at their current values and the growth curve will remain on its current day until it is enabled again When enabled it will pick up where it left off Override This growth curve will still advance one day at a time in other words the clock still advances but the control use
125. s the group set point instead of the growth curve When enabled the control uses the growth curve set point for that day This can cause a sudden change in temperature if the group set point is very different from the growth curve set point If you are setting up your growth curve a few days before you want it to start set the status to disabled On the day you want to start the growth curve change the status to enabled 7 Scroll down to Cuir r 8 Enter 1 as the day and then press ENTER 9 Scroll to the next line and then press ENTER You start to see the temperature set points for each stage The settings shown are the factory defaults Press or amp to scroll through the lines 10 Scroll to t i and then press ENTER 11 Enter the temperature using the keypad or press or to adjust the set point and then press ENTER Your Supra interprets the last digit as a decimal For example to enter 80 5 F enter 805 2006 12 12 69 Chapter 5 Programming your Supra 12 Scroll to G 2 and then press ENTER 13 Enter the start day for the growth curve step using the keypad or press or to adjust the day and then press ENTER 14 Enter the temperature using the keypad or press or to adjust the set point and then press ENTER 15 Repeat steps 12 to 14 for each growth curve step 16 If you want to define growth curve B scroll down until you s
126. se your SupraSaver to set up new Supras in seconds 4 Phason Introducing the Supra SupraSaver features Quick and easy to use Portable reliable and safe storage of settings and configuration Transferable to any Supra with the same firmware version Compact design fits in a pocket 90 day limited warranty Intaglio The Intaglio is an innovative and easy to use product that allows you to upgrade your Supra s firmware The Intaglio takes only seconds to use and can upgrade all your Supras at your site Phason constantly improves and adds new features to their products With the Intaglio you can upgrade the firmware in your Supra as these features become available Intaglio features Quick and easy to use Compact design fits in a pocket 90 day limited warranty SupraWare SupraWare allows you to configure and monitor all your Supra controls at your site from a personal computer You can connect up to 32 Supras together at distances up to 4000 feet 1220 metres SupraWare eliminates the need to go to a control to check settings or make changes you can do it all from one location SupraWare s easy to read displays show you conttol settings temperatures and alarms The software maintains logs of temperatures alarms and system changes and includes four reports and a chart to help you analyze the information SupraWare features Convenient easy to use displays Control and status infor
127. see etu tete ose le aie rete oe RH 101 Reading Baue Le EE 102 Reading the alert loro ERE 103 Reading the audit log iii aide ini iin eri eei aie arte ends 103 Erasing thie logs iine e cle St tup eege ees alta Sneton up eec eege a 104 Chapter 7 Servicing and maintaining your Gupra 105 USING manual oveiride 2 iiie ie EENS ERROR BRL Reus SERE REB Ed 106 Performing diagnostic tests ieee reete ice dE de ine dade is e PIE be oo Pape ial 108 Displaying information about each mput menn 108 Monitoring power conditions 12ceieeeeee ee eieeecec etie et i n redimeret inmenso cedet laaa i einen nn 109 Testing communication between Gupras esee nennen nnne nnne nnn 110 Testing equipment connected to relays enne nnne 111 Testing equipment connected to variable stages A 113 Testing your Supra keypad and deplay eee nnne 114 vi Testing the data integrity 5 e one eed eec d esee dee Page dac Pee dee ia sat c dde ee e 114 Resetting your Supra to its factory seitinges nnne nnn 115 Servicing and maintaining your Gupra enne nnne nnne nnne nennen 116 jaja ajo i e KC EE 119 Appendix A Glossary d 120 Appendix B Troubleshooting WEE 125 Alarm Me SSageSw siecle ERR 125 TFOUBIGSHO OUING RATED 127 WalniniQS EE 129 Appendix C Factory Stings Sioi idein eei ie tri e EI Rr EE DET op e A dihar ai ansasinen De 130 Appendix D Installation workeheet AAA 132 Appendix E Configuration worksheets A 134 Relay configurat
128. speed fan Zone 2 Stage 5 RLY 9 Two 48 inch single speed fans Zone 2 RLY 10 Gas fired furnace Zone 2 RLY 11 Inlet actuator OPEN Zone 2 RLY 12 Inlet actuator CLOSE 2006 12 12 39 Chapter 4 Configuring your Supra Configuring your Supra Configuring your Supra means telling it what equipment it will be controlling and to some extent how it will be controlling that equipment For example your Supra has 12 relay stages You need to tell the stages if they will be controlling curtains fans or timed events In addition you need to tell the stages in which zone 1 2 3 or 4 they will be controlling those elements Configuration checklist Because some items need to be configured before others we recommend configuring your Supra in following order If you do not have elements of a particular type skip that step For example if you do not have actuators skip to the next step Pre configuration Identifying your Supra Setting the date and time Selecting the temperature units Selecting the type of temperature probes Variable and relay stage configuration Configuring variable stages Configuring relays for actuators Calibrating actuators Configuring relays for single stage heating and cooling or temperature based duty cycles Configuring relays for curtains Configuring relays for time based duty cycles BERGE Configuring relays for timed events o lt stem configuration Selecting motor curves
129. t relays configured scroll down to the next relay and the repeat steps 3 to 8 10 Press BACK twice to return to the Main Menu NOTE Retroactive events start when you exit the menu For example if you set an event to switch ON at 9 00 AM and OFF at 6 00 PM and the event was added to the control at 10 00 AM the relay switches ON when you exit the Timed Event menu To edit timed events 1 From the Main Menu select G 1 2 From the Settings menu select i Yt m 9 The display should look like thes one i bdo The Ge line is the name you gave the relay when you configured it All your timed events for the selected relay are listed Press or amp to scroll through the lines Press or V until you see the timed events for the relay you want to edit 4 Scroll to the timed event you want to edit and then press ENTER 5 To edit the time enter a new time press or to select AF or and then press ENTER When you enter the time enter it in 12 hour format For example if you want 3 00 PM enter 0300 and then press or to change the AM to PM 2006 12 12 85 Chapter 5 Programming your Supra 6 Press or to select ON OFF or NONE and then press ENTER Selecting SN removes the timed event 7 Repeat steps 4 to 6 for each timed event you want to edit 8 Press BACK twice to return to the Main Menu Setting up time based duty cycles Time based duty cycles are a c
130. t the duration and then press ENTER 6 Scroll to the next line and press ENTER 7 Enter the start time for the cycle press or to select Gi or Fi and then press ENTER When you enter the time enter it in 12 hour format For example if you want 3 00 PM enter 0300 and then press or to change the AM to PM 8 Scroll to the next line and then press ENTER 9 Enter the end time for the cycle press or to select AM or Pf and then press ENTER 10 If you have other duty cycle relays configured scroll down to the next relay and the repeat steps 3 to 9 11 Press BACK twice to return to the Main Menu 88 Phason Programming the alarm and display settings Programming the alarm and display settings After programming the variable and relay stages you can move on to the alarm and display settings There are three alarm and display settings Alarms Status screen display Logging interval Programming alarm settings The alarm settings for your Supra determine which alarm conditions are enabled which are disabled and their settings All these work together to determine how and when the alarm relay activates in other words signals an alarm condition The alarm relay activates if an alarm condition one that is enabled is present for longer than the minimum duration Minimum duration prevents alarms from activating when the temperature rises or drops for just a few seconds Minimum duration can
131. tain set Curtain set point is the temperature at which the curtain holds its position When point the temperature is between the set point and the idle band limits the curtain holds its position Set point is one of six curtain settings For more information see Programming curtain control relays on page 78 differential For variable stages differential is the difference in degrees between the idle at or set point temperature and the on full at temperature For more information see Programming variable stages on page 72 duty cycle See time based duty cycle or temperature based duty cycle firmware The internal program instructions of your Supra It comprises all the menus prog y P B displays and more You can update the firmware version of your Supra to the latest version using an Intaglio For more information see Available accessories on page 4 group set A group set point is the desired or target temperature for a zone The individual point set points for each variable and relay stage will be adjusted relative to the group set point for that zone For more information see Setting the group set point on page 66 growth curve A growth curve is an extension of the group set point concept The growth curve automatically adjusts the temperature set points over time to control the temperature in a room or zone It is called a growth curve because it adjusts the set points as the animals grow For more
132. tches on or off A cooling stage switches on temperature when the temperature rises above the set point A heating stage switches on when the temperature drops below the set point For more information see Programming heating and cooling elements on page 81 See also actuator stage set point curtain set point and variable stage set point silencing See alarm silencing spikes Short term deviations or changes from a desired voltage level or signal These deviations can cause damage to electronic devices or cause them to malfunction Spikes are often caused by sudden excess power also known as power surges ot by drops in power knows as brown outs For more information see Understanding power surges and surge suppression on page 10 2006 12 12 123 Appendix A Glossary temperature based duty cycle A temperature based style of controlling heating or cooling elements using on durations and off durations Temperature based duty cycles are often used to control misters For cooling elements when the temperature is below the set point the cooling element is off When the temperature rises above the set point the element switches on for the on duration and then off for the off duration If at any time the temperature drops below the set point the duty cycle relay switches off and will not switch on again until the temperature rises above the set point For heating elements when the temperatu
133. te press ENTER until the cursor returns to the beginning of the line To cancel the change press BACK You can press the numbers on the keypad to change the day or the year If the day of week is wrong change the day number of the date the day of week changes automatically after you save changes 5 Scroll to the next line and then press ENTER 6 Enter the correct time using the numbers on the keypad To change from AM to PM press the or key To save the time press ENTER until the cursor returns to the beginning of the line To cancel the change press BACK 7 Scroll to the last line and then press ENTER 8 Press BACK twice to return to the Main Menu 2006 12 12 43 Chapter 4 Configuring your Supra Configuring variable stages Your Supra s four variable stages VAR1 to VAR4 control elements that operate with gradually increasing voltage such as variable speed fans or gradually decreasing voltage such as heat mats Variable speed fan example Heat mat example E 2 D D Ce o c a o a 9 B E S o o kd o S Q o Q Pus 5 5 3 Increase voltage Decrease voltage Configuring the variable stages means selecting the zone 1 2 3 or 4 in which the stage will be controlling the equipment selecting whether it is a heating element for example a heat mat or a cooling element for example a fan and assigning a name to the stage For more information about how variable stages work see Pro
134. temporary PIN and then have that user change the PIN the first time they log in to the Supra Only the owner of a PIN can change that PIN 96 Phason Setting up security and users To change PINs 1 2 From the Main Menu select Scroll to urrent F N and then press ENTER Enter a new four digit PIN and then press ENTER Press BACK twice to return to the Main Menu Enabling and disabling security If security is enabled only users with Admin access can disable it If security is off anyone can enable it To enable security 1 2 From the Main Menu select From the Security menu select 5 73 tt The display should look like the one eae Press ENTER Press or to change Lif f to Lir and then press ENTER Press BACK twice to return to the Main Menu 2006 12 12 97 Chapter 5 Programming your Supra To disable security 1 From the Main Menu select 5 2 From the Security menu select i The display should look like the one dus terit pd Pho gd goma o idu 3 Press ENTER 4 Press or to change Lir to HE and then press ENTER 5 Press BACK twice to retutn to the Main Menu 98 Phason Chapter 6 Monitoring your Supra This chapter explains how to monitor your Supra after you have installed configured and programmed it Monitoring the status display Responding to alarms Reading the input log
135. ten at 120 VAC 12 RLY1 to RLY12 Alarm stage 0 2 A at 230 VAC 0 4 A at 24 VAC 2 0 A at 30 VDC You can connect more than one piece of equipment to a variable stage or relay as long as they are the same type for example two fans and the total current draw load is within the limits Q Actuators require two relays one for opening one for closing You can connect a maximum of two actuators exceed the relay s current rating Failure to do this can overload the control and void the warranty Make sure the start up amperes inrush current of the connected devices do NOT Precautions guidelines and warnings The Supra must be installed by a qualified electrician Before installing or servicing the Supra switch OFF the power at the source Install the Supra and all equipment connected to it according to local electrical codes Mount the control on a sheltered vertical surface with the electrical knockouts facing down Use a screwdriver to tighten the screws in the enclosure Do not use a drill or over tighten the screws this can crack the enclosure and ruin the watertight seal 2006 12 12 11 Chapter 2 Installing your Supra Use the electrical knockouts for bringing wires or cables into or out of the enclosure Use watertight strain reliefs or conduit connectors at all cable entry points Do not make additional holes in the enclosure this can damage the watertig
136. tend open or to retract close the inlets If the inlets DO NOT move in the proper direction in other words if they open when you press and close when you press the wiring for the relays is reversed Correct the wiring before repeating the test For more information see Connecting actuators on page 16 If the inlets move in the proper direction continue the test 6 Press and then wait until the inlet reaches its fully closed position Immediately after it reaches the fully closed position press ENTER 7 Setthe limit switch for the fully closed position 8 Press and then wait until the inlet reaches its fully open position Immediately after it reaches the fully open position press ENTER 9 Setthe limit switch for the fully open position 2006 12 12 47 Chapter 4 Configuring your Supra 10 Press and then wait until the inlet stops moving If it does not stop in the proper position repeat steps 6 and 7 11 Press and then wait until the inlet stops moving If it does not stop in the proper position repeat steps 8 and 9 12 After the limit switches are set and the actuator operates properly go to Stage 2 To calibrate actuators Stage 2 To calibrate actuators Calibrating actuators takes several minutes You can stop the calibration process at any time but if you do your Supra will not be able to properly control the inlets 1 From the Main Menu select Si 2 From the Maintenanc
137. the open run duration it holds its position for the ma E ur Open idle duration i Open run 00 30 mm ss Bae If the temperature rises above the idle band the curtain opens for this duration i C 2 Soe pe ee o at Set point Idle band 2 F 80 F When the temperature is within the idle band the curtain remains in its eM n current position loadin ae Te 4 Close run 01 00 mm ss If the temperature drops below the idle band the curtain closes for this duration Close idle 01 00 mm ss After the curtain closes for the close run duration it holds its position for the close idle duration Use the Curtain worksheet on page 145 when setting up curtains 2006 12 12 79 Chapter 5 Programming your Supra To set up curtains 1 2 From the Settings menu select Kuir i 5 The display should look like the one below The first line is the name you gave the open relay for the curtain when you configured it Only curtains that have been configured appear in the display 1 From the Main Menu select Press or amp to scroll through the lines Scroll to amp and then press ENTER 4 Enter the temperature using the keypad or press or to adjust the temperature and then press ENTER Your Supra interprets the last digit as a decimal
138. the control using the keypad As one of a network of Supra controls With the optional SupraWare software you can connect up to 32 Supras together at distances up to 4000 feet 1220 metres and monitor and configure them from a personal computer If you are running SupraWare you can still make changes at the controls using the keypad Features Four variable stages heat or cool with overload protection fuses Twelve relay stages heat cool timed event duty cycle or actuator control One alarm relay for external alarm siren or alarm system Four zone temperature monitoring and control Outdoor temperature monitoring Adjustable temperature settings including two configurable seven step growth curves Water usage monitoring Humidity monitoring and control Customizable alarm settings Three second full power turn on for minimizing fan ice up Data logging of temperatures alarms and setting changes Power failure memory protection including internal 24 hour clock Five level PIN security system Four line backlit LCD display On board diagnostics and self tests Thirty foot temperature probe extendable to 500 feet additional probes available Rugged enclosure corrosion resistant water resistant and fire retardant CSA approval Two year limited warranty 2006 12 12 3 Chapter 1 Introducing the Supra Some features require additional sensors or equipment Water usage requites
139. the group set point for that zone Make sure you set the group set point before setting the individual set points A group set point is the desired or target temperature for a zone The individual set points for each variable and relay stage will be adjusted relative to the group set point for that zone Make sure you set the group set point before setting the individual set points For example let s say the group set point for zone 1 is 80 F a variable stage fan set point is 5 degrees higher 85 F and a single stage heater set point is 7 degrees lower 73 F If you lower the group set point to by 5 degrees to 75 F the set points for the fan and heater will also be lowered by 5 degrees to 80 F and 68 F respectively For more information see Setting the group set point on page 66 Zone Temperature 1 CC F 2 C F 3 C F 4 C F Growth curve worksheet A growth curve is an extension of the group set point concept The growth curve automatically adjusts the temperature set points over time to control the temperature in a room or zone It is called a growth curve because it adjusts the set points as the animals grow You can have up to seven steps in a growth curve Each step has a starting temperature set point and a duration Your Supra automatically calculates the set points for the days between the steps and adjusts the set points at midnight each day Indivi
140. the temperature using the keypad or press or to adjust the temperature and then press ENTER Your Supra interprets the last digit as a decimal For example to enter 40 0 F enter 400 2006 12 12 77 Chapter 5 Programming your Supra 8 9 10 11 12 Scroll to the next line and then press ENTER Enter the position the actuator will be at when the temperature reaches the minimum set point Of press or to adjust the percentage and then press ENTER Scroll down to the settings for the first stage and then press ENTER The display should look like the one below Press or amp to scroll through the lines Enter the stage s set point differential and position Press ENTER after each setting Scroll to the next stage and then press ENTER Repeat steps 8 and 9 for each actuator stage If you have a second actuator configured scroll down until you see the settings for that actuator and then repeat steps 3 to 10 Press BACK twice to return to the Main Menu Programming curtain control relays Curtains control the temperature by adjusting the air flow into the facility Before setting up the curtains make sure you have properly configured the relays For more information see Configuring relays for curtains on page 50 Setting up the curtains means setting the temperature set point idle band and idle and run times Each curtain has six settings
141. this range will affect the precision to which your Supra can control the actuator If your actuator does not have a feedback potentiometer Phason offers an Actuator Position Sensor APS 1 For more information contact Phason or your distributor A system operates more precisely when using the largest amount of stroke that is feasible with the actuator The stroke is the distance the actuator arm extends or retracts Each actuator you connect requires two relays one for extending the actuator arm opening the inlet and one for retracting the arm closing the inlet You can connect the actuator to any of the available relays but side by side relays are recommended The ratings of the actuator must not exceed the ratings of your Supra s relays Supra relay ratings 10 FLA maximum 16 Phason Connecting equipment to your Supra To connect actuators Connect actuators to your Supra as shown below Refer to your actuator s installation guide for information about its power supply requirements Refer to Appendix D Installation worksheet on page 132 and Appendix E Configuration worksheets on page 134 when installing actuators When connecting a feedback potentiometer connect it to ACT1 for actuator 1 and ACT2 for actuator 2 DC actuator Feedback terminal OPEN relay ON FB RLY1 RLY2 ACT1 m Power supply Feedback potentiometer common AC actuator OPEN relay CLOSE relay Feedback terminal
142. trolling and then press ENTER Scroll to the next line and then press ENTER If you want to configure the relay for controlling a heating element press or until you see Heat and then press ENTER If you want to configure the relay for controlling a cooling 1 and then press ENTER element press or until you see Cc Scroll to the last line and then press ENTER Enter the name maximum 13 characters for this relay For more information see Entering text in your Supra on page 34 To save the name press ENTER until the cursor returns to the beginning of the line To cancel the change press BACK Repeat steps 2 to 8 for each heating or cooling element you have connected to your Supra 10 Press BACK to return to the Main Menu Configuring relays for curtains Curtains are usually controlled by equipment called curtain machines sometimes referred to as winches Curtains are opened and closed to let in more air or less air the idea being more air cools the building You can connect up to six curtain machines to your Supra Each curtain machine you connect requires two relays one for opening the curtain and one for closing the curtain You can connect curtain machines to any of the available relays but side by side relays are recommended 50 Phason Configuring your Supra Use the Relay configuration worksheet on page 134 when configuring relays To configure relays for curtains ation 5 1 Fro
143. ts on and off or control equipment that must operate at specific times each day regardless of temperature An example of a timed event would be would be switching the yard lights on at 8 00 PM and off at 7 00 AM Use the Relay configuration worksheet on page 134 when configuring relays To configure timed event relays 1 From the Main Menu select 2 Press X until you see the relay for the timed event element The display should look like the one below Press or amp to scroll through the lines 3 Press ENTER 4 Press or to select the zone this element will be controlling and then press ENTER 5 Scroll to the next line and then press ENTER 6 Press or until you see F imed Ewert and then press ENTER Dl Scroll to the last line and then press ENTER 8 Enter the name maximum 13 characters for this relay For more information see Entering text in your Supra on page 34 To save the name press ENTER until the cursor returns to the beginning of the line To cancel the change press BACK 9 Repeat steps 2 to 8 for each timed event element you have connected to your Supra 10 Press BACK to return to the Main Menu 2006 12 12 53 Chapter 4 Configuring your Supra Selecting motor curves The Phason Optimum curve should work properly for all fan models However if you have one of the fans listed in Appendix G Supra motor curves on page 154 you can select a different m
144. ts that have been configured appear in the display Duty cycle off Duty cycle on Press or 4 to scroll through the lines Scroll to the first element you want to set up Scroll to Gei inii or Gei and then press ENTER Enter the temperature using the keypad or press or to adjust the temperature and then press ENTER Your Supra interprets the last digit as a decimal For example to enter 65 0 F enter 650 If duty cycle is off scroll down and then press ENTER Press or to select fr and then press ENTER Scroll to Gir imu and then press ENTER Enter the duration using the keypad or press or to adjust the duration and then press ENTER Scroll to OE f t and then press ENTER Enter the duration using the keypad or press or to adjust the duration and then press ENTER If you have other heating or cooling relays configured scroll down to the next relay and then repeat steps 4 to 10 Press BACK twice to return to the Main Menu 2006 12 12 83 Chapter 5 Programming your Supra Programming timed events Timed event relays control equipment such as lights that need to be switched ON or OFF during certain times of the day Before setting up the timed events make sure you have properly configured the relays For more information see Configuring relays for timed events on page 53 Programming timed events means setting the on and off times Ti
145. u want the stage to switch on off You no longer have variable speed or power instead you have either full on or full off the same as a regular heating or cooling element The other settings have no effect when you use a variable stage this way 2006 12 12 141 Appendix F Settings worksheets Humidity compensation settings worksheet If you have installed and configured a humidity sensor you need to program the humidity compensation Programming the humidity compensation means setting the humidity factor and the upper and lower humidity limits For more information see Programming the humidity on page 70 If you are using Fahrenheit a good guideline is to set the humidity factor equal to half the cooling band If you are using Celsius use a value equal to the cooling band For example if the temperature set point for the first stage is 70 F and the last stage switches on at 78 F the cooling band would be 8 F You would set the humidity factor to 4 For more information see the table below Cooling band C Cooling band F Humidity factor 1 0 2 0 1 2 0 4 0 2 3 0 6 0 3 4 0 8 0 4 5 0 10 0 5 6 0 12 0 6 7 0 14 0 7 8 0 16 0 8 9 0 18 0 9 10 0 20 0 10 Setting Description Humidity factor A number from 0 to 10 used to calculated humidity compensation Upper limit 90 maximum must be at least 20 higher than the lo
146. upra 6 Phason About this manual Styles used in this manual This manual uses the following styles All buttons and menu commands ate bolded For example Scroll to the next line and then press ENTER All LCD display examples are in a dotted font For example From the Main Menu select 2 lfamenu has a shortcut key in the instructions the number for the shortcut will be in brackets after the menu name For example From the Maintenance menu select Gei Hint tip This is a hint or tip It contains helpful information that might make it easier for you to set up or use your Supra This is a note It contains information that may help you better understand your Supra Caution This is a caution It contains important information that you must follow when installing or servicing your Supra Failure to follow this information can lead to damaged controls or equipment Warning This is a warning It contains important safety information that you must follow when installing or servicing your Supra Failure to follow this information can lead to damaged controls or equipment electrical shocks or severe injury 2006 12 12 7 Chapter 1 Introducing the Supra 8 Phason Chapter 2 Installing your Supra This chapter explains how to mount and install your Supra and how to connect equipment such as fans heaters actuators to your Supra Before installing your Supra Supr
147. urce 1 Set the voltage select switch to 115 2 Connect the incoming power source as shown below m T 115 VAC POWER Li 1 Neutral To connect a 230 VAC power source 1 Set the voltage select switch to 230 2 Connect the incoming power source as shown below D POWER L1 Neutral heating or cooling equipment are connected to the same phase For more information see Using three phase power on page 20 If you are using three phase power make sure the control power and the variable Finishing the installation After installing and connecting equipment to your Supra you ate ready to finish the installation Before you start configuring your Supra you need to verify the connections and close the Supra 2006 12 12 27 Chapter 2 Installing your Supra Verifying your connections Make sure the configuration worksheets in Appendix E correspond to the way the equipment is connected to your Supra It is very important that the connections and the worksheet are the same because the next step after closing the cover is to tell your Supra which equipment is connected to each terminal It is important so you can be sure you ate controlling the equipment you think you are controlling Closing the cover After you have finished connecting all equipment wiring and cables to your Supra it is time to verify the wires are connected properly and the close the cover 1 Make sure all the wires a
148. utomatically adjust your ventilation control strategy accordingly Security and peace of mind Your Supra has a five level PIN personal identification number security system Each level has access to different menus of the Supra When you enable security users must enter their PIN before they can access a specific menu or function This allows you to track who makes changes to your system and its settings The Supra is compatible with most alarm sirens and alarm systems You can connect your Supra to an alarm siren or other external alarm system The customizable list of alarm settings allows you to choose which alarm conditions you want to be notified about The Supra automatically logs all alarm conditions Easy to use and program The Supra s four line backlit LCD display shows alarm conditions such as high and low temperatures power failure and low line voltage The easy to use keypad and menu system make the Supra one of the easiest controls to program The Supra s advanced and powerful features are never more than a few keystrokes away 2 Phason Introducing the Supra Convenient accessories such as the SupraSaver and Intaglio allow you to store and transfer your Supra settings and configuration and update the firmware version of your Supras Standalone control or a network of Supras You can use your Supra in one of two ways Asa standalone Supra control Your Supra is a standalone control All programming is done at
149. wer limit Lower limit 30 minimum must be at least 20 lower than the upper limit 142 Phason Appendix F Settings worksheets Actuator settings worksheet Each actuator has four stages For each actuator you are setting up you need to program the Minimum set point Minimum position Set point differential and position for stages 1 to 4 ACTUATOR POSITION 0 Stage 4 differential Stage 4 set point Stage 3 differential Stage 3 set point Stage 2 differential Stage 2 set point Stage 1 differential Stage 1 set point Minimum set point TEMPERATURE Minimum position Stage 1 position Stage 2 position Stage 3 position Stage 4 position While the temperature is below the minimum set point the actuator is closed When the temperature rises to the minimum set point the actuator moves to the minimum position As the temperature rises the actuator has four stages it moves through until it reaches its maximum open position This method lets you gradually open inlets instead of fully opening them when the temperature rises above a single set point In other words when the temperature is here stage set point I want the actuator to start opening When the temperature reaches here stage differential I want the actuator to be at this position stage position percent For more information see Programming actuator on pa
150. worksheets Hysteresis worksheet Hysteresis helps prevent damage to the relays variable stages and the equipment connected to them by preventing the stages from switching on and off rapidly when the temperature is hovering close to the set point For more information see Configuring hysteresis on page 60 Heat cool stages The number of degrees above the turn on point when a heating relay will turn off and the number of degrees below the turn on point that a cooling relay will turn off Variable speed idle off Actuator Actuator position This adjusts the accuracy of the actuator the tolerance in percent that the actuator can be resting away from the desired position or the number of degrees the actuators will stay at rest between the open and close points Timeout Amount of time your Supra will wait to see if the actuator has moved before actuator jam alarm C F Range 0 2 to 2 8 C 0 3 to 5 0 F Default 0 3 C 0 5 F C F Range 0 2 to 2 8 C 0 3 to 5 0 F C F Range 0 2 to 2 8 C 0 3 to 5 0 F Default 0 3 C 0 3 F Range 1 to 10 Default 3 mm ss mm number of minutes ss number of seconds Range 00 02 to 00 10 seconds Default 00 10 138 Phason Appendix E Configuration worksheets Warnings worksheet Warnings are one of your Supra s built in diagnostic tools They warn you about conflicts or out of range conditions as you are programming the
151. y is enabled enter your security PIN and then press ENTER Your Supra logs who acknowledges the alarm 4 Press ENTER to go to the Main Menu 2006 12 12 101 Chapter 6 Monitoring your Supra 5 Look up the meaning of the alarm s in the table on page 125 and then follow the instructions in the table NOTE When troubleshooting temperature probe problems make sure you are troubleshooting the correct probe Probe 1 does not necessarily mean Zone 1 LI Refer to your configuration and installation worksheets Reading the input log Your Supra stores information about environmental conditions periodically in a log file called the input log Your Supra stores outside temperatures zone temperatures humidity and water usage For more information about the logs and setting up the logging interval see Setting the logging interval on page 92 To record and display outside temperatures you must have a temperature probe connected to the OUT TEMP terminal For more information see Connecting temperature probes on page 23 To record and display water usage you must have a water meter connected to your Supra For more information see Connecting a water meter on page 26 To record and display humidity you must have a humidity sensor connected to your Supra For more information see Connecting a Relative Humidity Sensor on page 25 To view the input log 1 From the Main Menu select i 2 From the View Logs menu
152. y the zone s normal programmed settings As the humidity rises above 70 humidity compensation starts to take effect and the ventilation rate increases When the humidity reaches 90 the humidity compensation reaches its maximum adjusted rate 70 Phason Programming the zones If the outside air is cooler than the zone temperature the ambient temperature in the zone drops due to the increased ventilation This causes the heaters to switch on which help to dry the air It is important to balance this effect with your heating system s ability to maintain the temperature while drying out the room A lower humidity factor starting at a lower humidity level and spread over a wider band is better for lower capacity heating systems Before programming the humidity compensation you must assign the humidity sensor to a zone For more information see Selecting a humidity zone on page 57 Use the Humidity compensation settings worksheet on page 142 when programming the humidity compensation The worksheet includes a table of values to use as a guideline when programming 3 Press ENTER 4 Enter the humidity factor using the keypad or press or to adjust the factor and then press ENTER 5 Press BACK twice to retutn to the Main Menu 6 From the Main Menu select 7 From the Settings menu select H tiu torte The display should look like the one se Press or amp to scroll through the lines
153. ySt er The display should look like the one below Press or amp to scroll through the lines Scroll to the second line and then press ENTER Enter the temperature using the keypad or press or to adjust the hysteresis and then press ENTER Your Supra interprets the last digit as a decimal For example to enter 0 5 F enter 05 5 Scroll to the next line 6 Repeat steps 4 and 5 for each setting Actuators have three hysteresis values one for temperature one for position and one for duration For more information see the Hysteresis worksheet on page 138 7 Press BACK twice to return to the Main Menu Configuring warnings Warnings are one of your Supra s built in diagnostic tools They warn you about conflicts or out of range conditions as you are programming the control When your Supra comes from the factory all warnings are active set to Y You can select which warnings you want active and which ones you want inactive Use the Warnings worksheet on page 139 when configuring warnings The worksheet has descriptions for each warning 2006 12 12 61 Chapter 4 Configuring your Supra To configure warnings 1 From the Main Menu select F 2 From the Maintenance menu select inp priy The display should look like the one Bio Press or amp to scroll through the lines Scroll to the line of a warning you want to change and then press EN
154. you enable security users must enter their PIN personal identification number before they can access a specific menu or function Use the Security levels worksheet on page 153 when setting up security and users Setting up and enabling security allows your Supra to log who acknowledges alarms and makes changes to settings It tracks this information using the PIN each user enters when they access the control For more information about logging see Reading the audit log on page 103 2006 12 12 93 Chapter 5 Programming your Supra The table below lists the access allowed for each security level Security level Allowed to Admin Manager Personnel Technician View only wes PP ES E a c E a E E Cartea Y Y Y Med Y Y Y lY LL Add and removeusers Y Cogon 7 7 S EE EE View only no securiy required 1 li If all security PINs have been forgotten and nobody can access the control pressing ft amp and as a PIN number and then answering Yes on the next screen will turn off security and restore the factory settings Use this step only as a last resort It erases ALL your configuration and settings You will have to reconfigure and reprogram your Supra Adding and removing users When you initially set up your Supra if you will be using security you need to add users to your system When security is enabled each user must enter the
155. you installed a Relative Humidity Sensor you need to select which zone the sensor will be monitoring A humidity sensor can monitor only one zone For more information see Selecting a humidity zone on page 57 Humidity sensor is installed in zone 1 2 3 4 136 Phason Appendix E Configuration worksheets Pulse counter worksheet If you connected a water meter to your Supra s pulse counter terminal and will be monitoring water usage you need to tell your Supra how much water in litres or US gallons goes through the meter for each pulse the meter puts out For more information see Configuring the pulse counter on page 58 Setting Description Number of units per pulse For example 70 gallons per Pulse output pulse The unit of measure for the pulse output For example 10 Pulse output units Litres US gallons gallons per pulse Display units Litres US gallons Display water usage in this unit of measure De icing worksheet Your Supra s de icing feature helps keep variable speed fans from icing up if the outdoor temperature is too cold When de icing is enabled variable speed fans start at full speed before dropping to the idle or normal speed For more information see Configuring de icing on page 59 De Icing temperature 740 0 to 50 0 C 10 0 to 120 0 F Duration to de ice 1 to 9 seconds 2006 12 12 137 Appendix E Configuration
156. ytime Setting the log interval means selecting how often you want to store new information in the Input log You can set the log interval to 1 8 16 or 24 hours For information about viewing the log see Reading the input log on page 102 Changing the logging interval affects how often the Supra logs data If you are using SupraWare changing the logging interval does not affect the logging of temperature data in the SupraWare software SupraWare collects temperature data every ten minutes 92 Phason Setting up security and users To set the logging interval 1 From the Main Menu selecti e 2 2 From the Maintenance menu select i i ai 9 The display should look like the one below Press or amp to scroll through the lines Scroll to the last line and then press ENTER 4 Press or to select how often you want the outdoor and zone temperatures logged and then press ENTER NOTE Your Supra has a limited amount of log storage space As new information is added old information is removed Longer intervals allow you to see how your system is operating over longer durations 5 Press BACK twice to return to the Main Menu Setting up security and users Your Supra has a five level PIN security system Each level has access to different areas of the Supra When you first receive your Supra security is not enabled This means anyone can do anything with your Supra When

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