WORKCENTERS™ MANUAL INSTALLATION
Contents
1. of 3 6 or 9 76 mm 152 mm or 229 mm drawer sizes before removing drawers from base 1 If base unit has a locking mecha nism locate keys taped to top of unit and unlock drawers IMPORTANT DO NOT remove lock ing module from unit The unit will not work properly without lock module 2 Pull drawer out until it stops 3 Press in orange clips located on both sides of drawer See Figure 12 ORANGE CLIP Figure 12 4 Carefully pull out and set drawer aside 5 Repeat steps 2 4 above for all drawers To install drawers 1 Slide drawer into inner panels of base unit 2 Be sure drawer stays even between panels and push drawer completely back The orange clips will automatically spring into position as the drawer is pushed back 3 Pull out drawer until it stops If drawer does not stop rein stall as instructed in step 2 above 4 Repeat to install all drawers Stage Base Unit s 1 Stage all base units as speci fied by the site layout plan 2 Double check that the installa tion will not interfere with wiring or other obstacles If necessary contact qualified personnel to re route wires and or re locate items prior to installation 3 Place first base unit for installa tion at desired location If the site plan calls for a corner unit place first base unit in cor ner location See Figure 13 Figure 13 4 Align mounting hole locations in mounting bracket2. AXCAUTION hardware is not supplied due to the various types of wall construction on which the product may be mounted It is the installers responsibility to ensure that the mounting hardware will support the weight of the product and its contents in Ibs Helpful Hints e Remove lower drawers or shelves to adjust leveling feet e Be sure level unit before secur ing to wall e Use a level to verify that prod uct is level on floor before attaching to wall e Position units so front edge is flush and square with base units 14 1 Stage all tall units as specified by the site layout plan See Figure 43 Figure 43 Double check that the installa tion will not interfere with wiring or other obstacles If necessary contact a qualified professional to re route wires and or re locate items prior to installation Position Tall Unit in desired location Check that unit is level and plumb If tall unit is not level you must adjust leveling feet See Removing Installing Drawers or Shelves and Adjusting Leveling Feet for detailed information before proceeding Install Filler Kits See INSTALLATION Install Trim Kits Using the appropriate fasten ers secure tall unit to wall through mounting bracket Stud mounting is preferred whenever possible See Figure 44 Figure 44 Installing Trim Kits in Tall Units Optional Accessories Trim Kits are accessories to the Starsys Wo
3. FRONT VIEW Figure 37 1 Determine locations where countertop to wall brackets will be required 2 Attach wall bracket to wall 3 8 10 mm below base unit line with appropriate fasteners Note proper orientation of bracket flat support side of bracket is against underside of countertop See Figure 38 3 8 10 mm Figure 38 3 Once countertop is in place attach bracket to countertop with appropriate hardware Stud mounting is preferred whenever possible INSTALLATION Install Base Units Attach Countertops AAWARNING Mounting hardware is not supplied due to the various types of wall construction on which the product may be mounted It is the installers responsibility to ensure that the mounting hardware will support the weight of the product and its contents in Ibs Wall mounting the base units is the recommended installation method However in some installations it may be necessary to floor mount the base units If this is the case please contact your local InterMetro representative and request part number SXFLR to order an optional floor mounting kit All floor mounting instructions are included with floor mounting kit 1 Once all countertops are set in place on base units carefully adjust base units if neces sary This will be the final adjustment before securing base units to
4. the mounting hardware will support the weight of the product and its contents in Ibs Helpful Hints e If wall is not plumb we recom mend you shim behind the mounting brackets as necessary e Level mounting brackets before securing to wall e Always verify that mounting brackets are secure on wall before hanging overhead units 1 Locate mounting brackets for overhead units The top bracket has keyhole slots toward each end and is the larger of the two brackets Be sure top bracket keyhole slots face up see Fig 7 TOP BRACKET KEYHOLE SLOTS UP BOTTOM BRACKET Figure 7 2 Align mounting holes of top bracket with top line as previ ously marked on wall Mounting holes are slotted to allow stud installation See Figures 7 and 8 Level bracket and secure to wall using appro priate fasteners aS SS STS I or er ft eS SSS SS SSS _ Figure 8 3 Align mounting slots of bottom bracket with bottom line as previously marked on wall Mounting holes are slotted to allow stud installation See Figures 7 and 8 Level brack et and secure to wall using appropriate fasteners Take all safety AXWARNING precautions when using tools to install prod uct Serious injury or death could result Please refer to the manufacturer s instructions for important safety information when using tools 4 Repeat steps 1 3 to install brackets for all overhead units Allow
5. unit Since every installation is uniquely configured to fit a specific room layout you may encounter installation questions that are not detailed within this manual If this is the case please feel free to contact our technical support department at 1 800 433 2232 for assistance TABLE OF CONTENTS GENERAL SAFETY INFORMATION sisecsssbsarscinasencgitncgesenatssvaniees 3 TOOLS AND MATERIALS sariei raa ien 4 UNPACKING AND IDENTIFYING PRODUCT ossee 5 INSTALLATION ce raenttacrstes trots dasha tasaciotiote ersten on ensadisadeardeniaaahs 6 15 Mark Walls oes ccieatecee ah sansceincassinc ach suneseeeRideinieattagadaateseRneadutunac 6 Install Overhead Units eeecceeeeseseeeeeeeeeeeeeeeeeeeeeeseaeeeeneeaes 7 Prepare Base Units ssseseeeesesesesssoorerrrrnnnnnrrnrnnnnnnnsnseeeeneneene 8 9 Removing Installing Drawers or Shelves ceeeeeeeees 8 Stage Base Units sasacecatd vce teccal ikaiade dataatabentdetnonwtaiwereches 8 9 Adjusting Leveling Feet xivecsciceniite ts eievetivecditomeandasien 9 lastall Trini KIS srera naei iaa a REEE 10 Install Countertops ccinsccssncicsnccncssenscnssnesecctereseenenneieetanesssaee 11 12 Splicing Countertops x catsuicltcersninsccansindsutenssacceanceestenatiseence 11 Attach Backsplashes and Sidesplashes 0 0eee 12 Attach Countertop to Wall Brackets sccceeeeeeee 12 Install Base UNMIS cccsseccasscuniccesssecatvacuasucceeieceosenesaneedesacernnciante 13 At
6. with chalk line See Figure 14 Figure 14 5 Check that mounting bracket and product are level and plumb If base unit is not level you must adjust leveling feet See Adjusting Leveling Feet for detailed information before proceeding 6 If desired use a hole saw to cut an access hole phone jacks electrical outlets etc in the rear panel of the base unit See Figure 15 Do not remove back panel Back panel is a necessary structural support for base unit Figure 15 7 Place second base unit into position Repeat for all base units IMPORTANT DO NOT ATTACH BASE UNITS TO WALL AT THIS TIME INSTALLATION Prepare Base Units Cont Adjusting Leveling Feet The base units can be raised up to 2 1 2 64 mm using the adjustable leveling feet To access the leveling feet the lower drawers or shelves must be removed from the base unit See Removing Installing Drawers or Shelves for detailed instructions 1 Remove lower drawers or shelves from base unit if pre sent 2 Locate four 4 recessed holes in bottom of base unit 3 Using a slotted screwdriver turn the screw to lower or raise the leveling feet See Figure 16 Turn screw clock wise to raise unit counter clockwise to lower unit 4 Adjust each leveling foot as necessary to level unit 5 Once unit is level place black plugs included into each hole Figure 16 INSTALLATION Install Trim Kits Trim Kits are optio
7. PARTICULAR PURPOSE This Warranty shall be for a period of one 1 year from the date of shipment from Seller s warehouse or factory If any product delivered hereunder does not meet the Warranty specified above providing the product has not been altered in any way by anyone other than Seller s factory authorized representative and assuming normal and proper use and maintenance Seller will at its option repair or replace any part or material it determines upon inspection to be defective provided however that a charge for labor will be made except during a period of ninety 90 days from the date of original shipment from Seller s warehouse or factory No product or part thereof is to be returned to Seller without prior written approval from Seller s factory All exchanges and replacement shipments will be FO B Seller s factory Warranties for equipment or articles not manufactured by the Seller are solely the warranties of the manufacturers thereof and they are hereby assigned to the purchaser without recourse to the Seller SELLER S LIABILITY FOR ANY CLAIM OF ANY KIND WHETHER BASED ON CONTRACT NEGLIGENCE OR STRICT LIABILITY IN TORT AND BY WHOMEVER MADE FOR ANY DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL LOSS DAMAGE OR INJURY RESULTING TO THE PURCHASER OR ANY THIRD PARTIES arising out of connected with or resulting from this Agreement or from the performance or breach thereof or from the manufacture sale delivery res
8. STARSYS WORKCENTERS A BRIGHT NEw Way To Work Instruction Manual should be left with end user InterMetro Industries Corporation INSTALLATION North Washington Street Wilkes Barre PA 18705 For Product Information Call 1 800 433 2232 MANUAL Visit Our Web Site www metro com For the Workcenters System WELCOME Welcome to InterMetro Starsys WorkCenters Starsys WorkCenters is one of the most design friendly and flexible systems available Starsys WorkCenters unique and state of the art design allows for various room configurations based on a small group of key products Because of the unique design your system has been specially ordered based on your room layout and your end user s needs The installation guide contained in this manual are general guidelines for installing the product We recommend you read and carefully follow all of the instructions and safety information as detailed in this manual Since each installation is unique and custom ordered some of the instructions may not apply to your installation This installation Manual contains important information about preparing a room for installation the general installation of product and important safety precautions necessary to ensure installer user safety and prevent product damage For additional and detailed information about installing product accessories please see the User s Guide supplied with each base unit tall unit or overhead
9. a 1 2 13 mm gap between mounting brack ets for side by side overhead unit installation See Fig 9 10 Yo 13 mm gt Gap Yo 13 mm Gap Figure 9 Locate the two shoulder rivets at the top rear of overhead unit Hang overhead unit onto top brack et by aligning and lowering the shoulder rivets on the rear of the unit into the two keyhole slots in the top bracket See Figure 10 Do not release overhead unit until you are certain it is secure on top bracket Locate the clamp and screw on the bottom front of the overhead unit Figure 10 Loosen screw and place clamp under bent flange on bottom bracket See figure 11 Lock clamp into place with screw SIDE VIEW 3 Figure 11 INSTALLATION Prepare Base Units Please refer to the product User s Manual supplied inside unit for product features and accessory instructions AAWARNING Take all safety precautions when using tools to install prod uct Serious injury or death could result Please refer to the manufacturer s instructions for important safety information when using tools Mounting AXWARNING hardware is not supplied due to the various types of wall construction on which the product may be mounted It is the installers responsibility to ensure that the mounting hardware will support the weight of the produ
10. ale installation inspection repair or use of any product covered by or furnished under this Agreement WHETHER OR NOT CAUSED BY SELLER S NEGLIGENCE SHALL IN ALL EVENTS BE EXCLUSIVELY LIMITED TO THE COST OF CORRECTING DEFECTIVE DAMAGED OR NON CONFORMING PARTS OR MATERIAL AS HEREIN PROVIDED and upon the expiration of one 1 year all such liability shall terminate SELLER DOES NOT AUTHORIZE any person to assume for it any obligations or liabilities greater than or different than those set forth in this Warranty The terms under which any of Seller s products may be resold must be limited in accordance with this Warranty THIS AGREEMENT and all the rights and obligations arising hereunder shall be construed in accordance with and be governed by the law of the Commonwealth of Pennsylvania U S A InterMetro Industries Corporation Wilkes Barre PA 18705 Starsys ave improving the way professionals work STARSYS ry REGISTERED A BRIGHT New Way To Work 9 oO O 1 9 O O 2 L01 292 Information and specifications are subject to change Rev A without notice Please confirm at time of order www metro com 7 99
11. all guide in a safe loca tion and move base unit aside Reposition wall guide to marked location and secure to wall with double sided tape or screws not provided Reposition base unit so filler strip fits inside wall guide If necessary scribe filler strip to fit into wall guide channel Remove filler strip from base unit Carefully score filler strip along marked line with a utility knife Using pliers gently snap off scored pieces Replace filler strip into channel on rear post See Figure 21 Figure 21 Corner Filler Strips For 45 or 90 corner units lift and remove flat filler strips from mating front posts Slide interlocking strips down channel on front corner post of each corner base unit See Figure 22 45 Corner Figure 22 Slide filler strips into channels on two interlocking strips Be sure each filler strip slides straight down and stays inside channel See Figure 23 Figure 23 Mark cut location on filler strip at desired height Remove filler strip from inter locking channels Cut filler strip with a utility knife at marked location Replace filler strip into channels on two interlocking strips INSTALLATION Install Countertops Place Countertops into Position For alignment purposes we sug 1 gest you place all countertops into position once all filler strips have been installed 1 Place countertops into position on base units 2 2 Align counter bores in und
12. ay be cleaned with warm water and mild detergents such as those used for hands or dishes DO NOT use cleansers which con tain abrasives acids or alkalines as they will damage the decorative surface Remove stubborn stains with a 2 minute exposure to hypochlorite bleach such as Clorox followed by a clean water rinse The cleaning products listed below are suitable for cleaning the product body drawers and accessories CLEANER BASE Phenol Chlorine Alkaline Alcohol lodophor Quaternary Ammonia Compound DESCRIPTION Liquid detergent disinfectant deodorizer Liquid disinfectant Liquid detergent Liquid detergent Antiseptic sterilizer Liquid germicide detergent Liquid detergent disinfectant Liquid detergent disinfectant Liquid detergent germicide deodorizer Foam cleaner disinfectant Liquid detergent disinfectant PRODUCT EXAMPLES Amphyl Bleach Conquer Il Prime Isopropyl Alcohol Accord FSD 4 Spartec Micro Quat Spra Temp Lysol 256 WARRANTY EXCLUSION OF WARRANTIES AND LIMITATION OF LIABILITY InterMetro Industries Corporation hereinafter referred to as Seller warrants to the original purchaser that all products in its catalog or custom products delivered hereunder will be free from defects in workmanship and material THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESS IMPLIED OR STATUTORY INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
13. ce product on a flat surface and remove protec tive coverings Carefully inspect all packing materials for hard ware and product accessories For products with a locking module be sure keys are taped to top of locked units If keys are not attached to top of unit carefully check all packing material for keys Inspect all product for shipping damage If any damage is noticed contact your receiving department or carrier immediately Once all product has been thoroughly unpacked and inspected dispose of all shipping materials NOTE You may need to save packaging materials when making a claim against a shipping carrier Arrange product See Figure 2 Following site layout plan arrange product in general vicini ty of installation Note height and accessory color in assisting with product recognition Figure 2 e Determine wall types and hardware needs Determine wall types Depending on the wall types hardware needs may vary Determine and collect neces sary hardware for installation Mounting A WARNING hardware is not supplied due to the various types of wall construction on which the product may be mounted It is the installers responsibility to ensure that the mounting hardware will support the weight of the product and its contents in Ibs INSTALLATION Mark Walls Overhead Units Base Units ie Determine which walls will be used for installation Measuring only along tho
14. cone caulk onto back edge of countertop See Figure 31 Figure 31 2 Note finished and unfinished edges of backsplash Place backsplash unfinished edge down over caulk bead on coun tertop See Figure 32 Use clamps as necessary to hold backsplash in place Figure 32 3 From underside of countertop secure backsplash to counter top with supplied screws through holes provided in countertop See Figure 33 Figure 33 12 To attach sidesplash option onto countertop 1 Place countertop finished side up on a flat surface or on supports as shown Carefully run a bead of silicone caulk onto edge of countertop at desired side See Figure 34 Figure 34 2 Note finished and unfinished edges of sidesplash Place sidesplash unfinished side down over caulk bead See Figure 35 Use clamps as necessary to hold sidesplash in place Figure 35 3 From underside of countertop secure sidesplash to counter top with supplied screws through holes provided in countertop See Figure 36 Figure 36 Attach Countertop To Wall Brackets DO NOT AXWARNING exceed an unsupported countertop span greater than 42 1 067 mm Countertop To Wall Brackets are used in thefollowing situations see Figure 37 a When one end of a countertop is supported by a wall or b To support the back end of a corner countertop FRONT VIEW TOP VIEW oS TOP VIEW
15. ct and its contents in Ibs Helpful Hints e Begin base unit installation with unit closest to corner e The rear panel of the base units can be cut with a hole saw to pro vide access to phone jacks elec trical outlets etc Do not remove back panel The back panel is a necessary structural support for the base unit e Be sure mounting holes are ona level line before securing product to wall e Verify that product is square and level before attaching base unit to wall and attaching countertop e Always verify that base unit mounting bracket is secured to wall before attaching countertop e Level and square product so top and face is flush and square with previous unit Removing Installing Drawers or Shelves For ease of installation we recom mend you remove all or most of the drawers or shelves from base units Attaching the countertop requires the top drawers or shelves to be removed Leveling the base unit requires the lower drawers or shelves to be removed To elimi nate confusion you can remove drawers or shelves as each base unit is installed The drawers can be re installed once each base unit is completely installed To remove polymer shelves simply pull shelf from inner panels To remove wire shelves please see the User s Guide included inside the actual product Base units with doors do not require that the doors be removed for installation To remove drawers NOTE Be sure to note positioning
16. d unit s Determine the location of the overhead unit s See Figure 6 Measure 3 4 19 mm up from short base unit level line to allow for countertop thickness Determine the distance from top of countertop to bottom of overhead unit distance x Mark a reference point on wall at distance x distance x will be bottom of overhead unit 3 4 19 mm countertop HIGH POINT Figure 6 Measure 1 25 mm up from marked reference point to locate bottom mounting bracket hole height Measure 28 1 2 749 mm up from 1 mark to locate top bracket mounting hole height See Figure 6 Mark a level line across this location Using a level mark a level line across both top and bottom mounting hole height locations Mark all walls for overhead unit installation INSTALLATION Install Overhead Units If you are referring to a detailed site plan we recommend you install all overhead units before installing base units However in some cases installing base units before over heads will allow for more precise alignment Please refer to the Overhead Cabinet User s Manual supplied with product for product features and accessory installation instructions Mounting AXWARNING hardware is not supplied due to the various types of wall construction on which the product may be mounted It is the installers responsibility to ensure that
17. er side of countertop with four bolts on top of base units See Figure 24 Figure 24 3 Confirm countertop is seated properly on base units 4 Check front edge of countertop pieces Be sure all edges are square and flush Splicing Countertops DO NOT AXWARNING exceed an unsupported countertop span 1 greater than 42 1 067 mm Do not splice countertops together within an unsupported span Some countertop to countertop installations will require splicing 2 FRONT VIEW For straight run countertops that meet another countertop where there is no base unit knee hole installation the countertops must be spliced together Corner counter tops require fas tening countertop 4 pieces together Depending upon your installation FRONT VIEW please follow the instructions below 4 for splicing countertops Countertop to Countertop Turn two adjacent countertop pieces upside down and place on a smooth flat surface or on wood blocks Take care not to scratch countertop surface Place countertop to countertop bracket along seam on under side of two adjoining counter tops Check that all seams fit together squarely and tightly See Figure 25 BOTTOM VIEW Figure 25 Using 8 1 25 mm x 6 fine screws supplied secure bracket to underside of coun tertops See Figure 26 Figure 26 Corner Turn all countertop pieces upside d
18. line splice bracket e Pencil s e Countertop biscuits and T bolts e Stud finder corner only Filler Strip Installation e Utility knife e Pliers e Mounting hardware or double sided tape for wall guide Base Unit and Overhead Install e Drill cordless and or electric with drill and driver bits metal wood and masonry if necessary e Screwdriver set Phillips slotted and Torx size T15 and T20 e Safety glasses e Wall mounting hardware i e screws anchors mollies etc e Open end wrench set e Hole saws various sizes Countertop Installation e Socket wrench set 9 16 Allen wrench set Compass e Belt sander e Circular saw e Rubber mallet e C Clamps misc clamps e Caulk caulk gun e Hack Saw e Miter Box e Jig Saw UNPACKING AND IDENTIFYING PRODUCT e Check that all product has been ordered and the ship ment received If possible we recommend you confirm product shipment against the original purchase order Double check that all product ordered has been received All shipping cartons are clearly marked with the fol lowing information Product I D Purchase Order Number P O e Review site layout plan If your installation has minimal product 1 3 pieces a site lay out plan is not required For large installations with more than 3 pieces a site layout plan is required before attempting installation A site layout plan should have been completed before or du
19. nal accessories to the Starsys WorkCenters line Refer to the site plan for proper location of filler strips The Trim Kits are designed to aes thetically fill the gap between the base unit and the backwall or between two corner units 45 or 90 angle It is important to install filler strips BEFORE attaching countertops to base units Also installing filler strips before attaching product to wall will help align product especially on corner installations There are three sets of Trim Kits Each kit contains the following e Unit to wall model nos SX39BKFLR SX72BKFLR Trim Kits are supplied longer than the installation heights Trim Kits must be cut to fit 2 Filler Strips 1 pair wall guides e 45 corner filler strip model no SX84CR45FLR 1 filler strip 1 pair interlocking strips e 90 corner filler strip model no SX84CR90FLR 1 filler strip 1 pair interlocking strips Unit to Wall Filler Strips 1 Measure distance from floor to top of unit less countertop Cut pieces to length 2 Carefully slide unit to wall filler strips into channels on rear Figure 19 Figure 20 posts See Figure 19 Be sure each filler strip slides straight down and stays inside channel Slide flat side of wall guide down along wall so wall guide channel runs over edge of filler strip See Figure 20 Once wall guide is in place mark wall along side of wall guide Set w
20. own and place ona smooth flat surface or on wood blocks Take care not to scratch countertop surface Insert biscuits supplied into aligning slots in sides of cut countertop See Figure 27 Figure 27 3 Push countertops together Screw threaded end of T bolt into barrel and drop into slot as shown in Figure 28 When T bolt is properly installed the bolt will stand off about 2 51 mm from countertop edge See Figure 28 Va co Figure 28 Place T bolt retainer with slot facing down into hole over T bolt head Use a small allen wrench to tighten T bolts and draw countertop pieces togeth er See Figure 29 Before fully tightening T bolts check that all seams and corners fit together squarely and tightly Proceed to tighten corner countertop pieces together Figure 29 6 Place countertop to countertop bracket along seam on under side of two adjoining counter tops See Figure 30 Check Figure 30 that all seams fit together squarely and tightly 11 INSTALLATION Install Countertops cont Attach Countertop Backsplashes To prevent possible shipping dam age all countertops are shipped flat Backsplashes shipped with coun tertops and sidesplashes optional must be attached before countertop installation To attach backsplash onto countertop 1 Place countertop finished side up on a flat surface or on supports as shown Carefully run a bead of sili
21. rds listed in this man ual could result in serious injury or property damage Read all of the information in this manual before installing product Mounting hardware is not sup plied due to the various types of wall construction on which the product may be mounted It is the installers responsibili ty to ensure that the mounting hardware will support the weight of the product and its contents in Ibs Take all safety precautions when using tools to install product Serious injury or death could result Please refer to the manufacturer s instruc tions for important safety infor mation when using tools Use proper lifting techniques when handling product Serious injury could result Do not use product top to lift or carry product Always carry product from bottom For heavier product pieces please use the appropriate number of people or equipment to lift and place product DO NOT use any hardware or accessories not recommended by the hardware manufacturer for this application Serious injury or product damage could result DO NOT exceed maximum weight capacity for product Doing so could cause person al injury or property damage DO NOT stand or sit on prod uct or countertops Serious injury could result Use prod uct only as recommended by the manufacturer DO NOT open more than one drawer or shelf at a time When moving product which has shelves or drawers already installed be sure all shelves or drawer
22. ring the preliminary design stages ordering If you do not have a site layout plan for each large installation please contact the appropriate personnel to retrieve the site layout plan s e Observe location of HVAC plumbing gas oxygen elec trical or phone wiring and or boxes See Figure 1 Figure 1 Check that wiring plumbing gas oxygen and electrical or phone boxes are accounted for in site layout plan If necessary contact qualified personnel to re route wires and or re locate items prior to installation Confirm field measurements Observe room layout for obstructions or changes in room layout Confirm all field mea surements and verify against site layout plan e Stage product for installa tion s If not already done organize product by install location Arrange to have each product grouping delivered to the install location s e Unpack product Use proper lift AAWARNING Pree ing techniques when handling product Serious injury could result DO NOT use product top to lift or carry prod uct Always carry product from bottom For heavier product pieces please use the appropri ate number of people or equip ment to lift and place product Use care when AXCAUTION opening and removing product from shipping cartons Using a razor utility knife or other sharp object could result in product damage Carefully remove product from shipping cartons Pla
23. rkCenters line They are ordered separately as an option to the Tall Units Filler strips install the same way for both Base Units and Tall Units except tall unit filler strips are longer in length to accommodate the height of the Tall Unit Please see INSTALLATION Install Trim Kits section for detailed filler strip installation instructions INSTALLATION Finishing Finishing Products Cove Moulding If desired the front of the base units can be finished with vinyl cove moulding Cove moulding is available at local hardware stores See recommended installation instruction supplied with cove moulding Sinks If you are installing a sink sinks and their accessories are available at local hardware stores Please contact a licensed plumber for sink installation Be sure all plumbing codes are followed when installing a sink An InterMetro Sink Valance Panel is available to finish off the front of the unit when installing a sink Please contact your InterMetro representative to order any sink accessories All installation instructions are sup plied with sink accessories Clean Up Always clean product before leav ing installation site Clean all product with a soft cloth damp ened with water and a mild deter gent DO NOT use harsh or abra sive chemicals to clean product as this may damage the product sur face Dry immediately with a soft cloth Countertop Cleaning The countertop s decorative sur face m
24. s are closed and if applicable the locking mechanism engaged DO NOT remove back panel from base units The back panel is a required structural support for the unit DO NOT exceed an unsupport ed countertop span of greater than 42 1 067 mm Installers should always wear the appropriate safety equip ment shoes glasses gloves etc when installing product Use care when opening and removing product from ship ping cartons Using a razor utility knife or other sharp object could result in injury and or product damage DO NOT place tools or other installation items onto product during installation Product damage could result DO NOT move stationary product by pushing across floor Floor or product damage could occur Use appropriate furniture or heavy item moving equipment not supplied to transport product TOOLS AND MATERIALS The following list details tools and materials needed for a standard installation Depending on your installation additional tools or materials may be required Please prepare all tools and materials before attempt ing installation Although the tools are listed in general categories some tools or materials may be needed for more than one installation step Hardware Items Supplied Hardware Items Not Supplied Countertop installation Mark Walls Intermetro Countertops only e Measuring tape e 6 fine x 1 25 mm countertop e 2 3 foot level screws 8 per base unit 8 per e Chalk chalk
25. se walls which will be used for installation determine high point of floor Center first base unit on floor over high point See Figure 3 Check that four 4 leveling feet are retracted and flush against bottom of base unit Use a level to be sure base unit is square and level on the floor High Point Figure 3 NOTE Each base unit is shipped with the leveling feet retracted and flush against the bottom of the unit Although the leveling feet can be adjusted you must ensure that the FIRST base unit has level ing feet flush against bottom of base unit 4 Mark mounting bracket hole locations slots on wall See Figure 4 Mounting bracket allows about a 1 25 mm adjustment to fit flush against wall Figure 4 Figure 5 5 Remove unit and set aside 6 Using a chalk line and level extend a level line across mounting hole markings and continue level line along all walls for installation See Base Unit Line Reconfirm high point of floor along all walls for installation If a new high point is found strike another line based on the new high point height If the installation has more than one run of base unit heights 29 737 mm 35 889 mm or 38 965 mm repeat steps 1 7 for each Once base unit line has been marked you will need to mark level lines for all overhead units 1 Check site plan to determine location of overhea
26. tach Countertop to Base Unit ceeeeeeenceeeeees 13 Astal Tall CUS ieina aa ies 14 Install Trim Kits in Tall Units cess sececsa rice ecerciesen steventeicereas 14 FINSNES 15 GENERAL SAFETY INFORMATION DANGER The InterMetro Starsys WorkCenters are a safe conve nient product when assembled and used properly However as with any product certain safeguards must be observed both during installation and during use It is your responsibility to assemble and install your Starsys WorkCenters correctly Also to ensure on going safety you must leave a copy of this manual with the end user for future reference The following symbols will be used throughout this manual to identify safety hazards and the risk level asso ciated with the hazard statement When a symbol heads a group of statements that symbol should be considered for all of the statements that follow within that grouping Indicates an imminently hazardous situation which if not avoided will result in death or serious injury AXWARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Observe location of and follow all local codes for HVAC plumbing gas oxygen elec trical or phone wiring and or boxes WARNING Failure to follow any of the safegua
27. wall 2 Remove and set aside all countertops 3 Using the appropriate fasten ers secure all base units to wall through mounting bracket Stud mounting is preferred whenever possible See Figure 39 4 Repeat for all base units Figure 39 Attach Countertop to Base Units 5 Once all countertops are prop erly aligned from inside base units attach countertop to base with supplied screws 6 fine x 1 25 mm For single wide bases use 4 screws For dou ble wide bases use 8 screws See Figure 41 1 Place countertop into position over base units 2 Adjust countertop to fit counter bores over base unit top bolts 4 See Figure 40 Figure 40 Figure 41 3 Confirm countertop is seated properly on base units Take all safety ACAUTION precautions when using tools to install prod uct Serious injury or death could result Please refer to the manufacturer s instructions for important safety information when using tools 4 Check wall edge of counter top If desired scribe back splash edge to wall 13 INSTALLATION Install Tall Units Please refer to the unit User s Manual located insideunit for product features and accessory installation instructions Take all safety AXWARNING precautions when using tools to install prod uct Serious injury or death could result Please refer to the manufacturer s instructions for important safety information when using tools Mounting
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