Portable Winch Company
Contents
1. WIRECONNECTOR 4GA BLU ss 2 100113 ON OFF CABLE FOR PCT1800 P 5 6 Electrical diagrams CONTACTOR WIRING DIAGRAM BLUE 14 WIRE CONNECTOR EYE CONNECTOR o O CN x LL gt BLUE 1490 WIRE CONNECTOR q TO MOTOR LIMIT SWITCH 29 Au MOTOR WIRING DIAGRAM 220V 50HZ 1 PHASE 42 0023 WIRE CONNECTOR 8 TO 12 CN T O E 00 cr OL CN NS PO CN LU WZ ee O O LU ce 42 0023 WIRE CONNECTOR 8 TO 12 5 7 Technical data e PCT1800 50Hz P and PCT1800 60Hz P o Gear box Aluminum alloy o Capstan drum 85 mm 3 3 8 o Maximum pulling force single line 85mm drum 820 kg 1800 Ib 57 mm drum 1000 kg 2200 Ib o Rated pulling force 85mm drum 455 kg 1000 Ib 57 mm drum 555 kg 1220 Ib o Rated lifting capacity 85mm drum 250 kg 550 Ib 57 mm drum 250 kg 550 Ib o Speed 85mm drum 10 5 m min 35 ft min 57 mm drum 7 m min 23 ft min o Duty cycle 25 15 min per hour is recommended o I P Rating 54 30 WINCH o Rope Low stretch double braided polyester not included Unlimited rope length Minimum diameter 12 mm 1 2 Maximum diameter 13 mm 1 2 with an eye splice is recommended e PCT1800 50Hz P o Motor AC Electric Baldor TEFC 230 VAC 1 ph 3 4 HP o Unit weight dry 27 kg 60 Ib o Dimensions overall Lenght 55 6 cm 21 7 8 Width 36 6 cm 14 3 8 Height 36 6 cm 14 3 8 e P2. WINCH 3 4 3 1 Releasing the tension CAUTION ALWAYS WEAR GLOVES 44 WARNING sTRETCH EQUALS DANGER DANGER po NOT WRAP THE ROPE AROUND YOUR HANDS OR YOUR BODY ALSO BEWARE OF THE ROPE ACCUMULATING NEXT TO YOU MAKE SURE YOUR FEET DO NOT GET TANGLED INIT 3 4 3 1 1 When pulling with the rope grabbing system engaged If the rope grabbing system is used when you stop pulling with the PCT1800 AC Electric Portable Capstan Pulling Lifting Winch the rope grabbing system engages therefore applies pressure on the rope and keeps it under tension To release it follow steps 1 to 6 of section 3 4 2 3 3 4 3 1 2 When pulling with the rope grabbing system disengaged If the rope grabbing system is not used when you stop pulling with the PCT1800 AC Electric Portable Capstan Pulling Lifting Winch you simply have to release tension gradually to lower the winch gently to the ground 3 5 If the PCT1800 AC Electric Portable Capstan Pulling Lifting Winch doesn t work DANGER PRIOR TO INSPECTING OR REPAIRING THE WINCH BE SURE TO DISCONNECT FROM POWER SOURCE If the winch does not work check the power source Make sure the voltage and or the frequency used is correct Disconnect the wire from the electrical outlet and remove the lid of the control box Make sure there are no unconnected wires poorly connected relays or loosened screws If the unit still does not work contact a qualified electrician or your dealer 4
3. READ CAREFULLY THE ORIGINAL RTABLE WINCH BEFORE USE Portable Winch Co PORTABLE CAPSTAN AC ELECTRIC PULLING LIFTING WINCH PCT1800 50Hz P amp PCT1800 60Hz P USER MANUAL Maximum pulling force single line 820 kg 1800 Ib Rated lifting capacity single line 250 kg 550 Ib 2013 Portable Winch Co All Rights Reserved Tube www portablewinch com English version v Mm WINCH Summary Introduction p 3 1 0 Safety guidelines p 3 1 1 Safety messages p 3 1 2 Labels p 4 1 2 1 Serial number and warning label p 4 1 2 2 Rope DANGER label p 4 1 3 Safety information p 4 2 0 Before first use p 6 2 1 Upon receiving the winch p 6 2 2 Capstan drum p 6 3 0 Winch usage p 7 3 1 Working cycle p 8 3 2 Rope p 8 3 2 1 Rope type p 8 3 2 2 Rope maintenance p 8 3 2 3 Atthe end of the rope p 9 3 2 3 1 Recommendations p 9 3 2 3 1 1 When pulling p 9 3 2 3 1 2 When lifting Rope with buried eyed splice p 9 3 3 Winch anchors p 10 3 3 1 Using the polyester sling p 10 3 3 2 Using the hitch plate winch anchor for tow balls p 11 3 3 3 Using the winch support plate with square tubing p 11 3 3 4 Using the winch support plate with Heck Pack system for European balls p 12 3 39 5 Using the tree pole mount with anchor strap p 13 3 3 5 1 With the winch support plate p 13 3 3 5 2 With the vertical pull winch
4. Slide the square tubing PCA 1267 into the vehicle s receiver and secure it with both the hitch pin and the R pin 2 Figure 2 Insert the vertical pull winch support onto the square tubing align the holes and insert the pulley 3 Figure 3 Tighten the nut with your fingers until it touches the support Then reinforce it with the R pin 4 Figure 4 Attach the winch anchor hooks to the eye bolts of the vertical pull winch support 5 Figure 5 Install rope from above in the redirection pulley by threading the rope end or by removing the bent hitch pin Wrap the rope around the drum according to the load requirement as detailed in section 3 4 2 and align the vertical support pulley with the rope axe 44 CAUTION MAKE SURE THE BENT HITCH PIN IS SECURED WITH THE R PIN PRIOR TO PULLING 4 WARNING important DON T GO OVER THE ROPE ENTRY PULLEY OF THE WINCH WITH THE ROPE FIGURE 2 BELOW AS IT WILL CREATE FRICTION AND WILL REDUCE LIFTING CAPACITY GO UNDER THE ROPE ENTRY PULLEY FIGURE 1 BELOW IN THIS CASE THE ROPE ENTRY PULLEY OF THE WINCH WILL NOT BE USED 4 WARNING important AFTER PULLING FOR A FEW SECONDS RELEASE THE TENSION OFF THE PCT1800 AC ELECTRIC PORTABLE CAPSTAN PULLING LIF TING WINCH AND CHECK THE SOLIDITY OF THE INSTALLATION 3 4 Moving a load A WARNING USING COMMON SENSE WHILE MOVING A LOAD IS THE KEY TO A SECURE WINCH USAGE The great variety of situations encountered when winching prev
5. THE MOTOR UNTIL CLEARED 44 CAUTION po NOT TOUCH THE CAPSTAN DRUM IMMEDIATELY AFTER OPERATION AS IT WILL GET HOT AND BURN BARE SKIN When you stop lifting with the PCT1800 AC Electric Portable Capstan Pulling Lifting Winch the rope grabbing system engages therefore holds a load in position and keeps the rope under tension To release it follow these steps 1 Figure 1 no 1 Pull horizontally and gently on the pulling rope to engage the motor this will release the tension applied by the rope grabbing system on the pulling rope 2 Figure 1 no 2 Pull gently on the rubber handle of the rope attached to the rope grabbing system this will disengage the system A WARNING po NOT COMPLETELY DISENGAGE THE ROPE GRABBING SYSTEM IN CASE OF EMERGENCY SIMPLY LET THE RUBBER HANDLE GO THE SYSTEM WILL RE ENGAGE A WARNING NEVER LET THE PULLING ROPE SLIDE SUDDENLY IF A LOAD IS SUSPENDED 3 Figure 1 no 3 Slowly payout the pulling rope push it towards the winch if necessary this may occur if you have four wraps of rope on the drum and a light load while keeping the rope grabbing system slightly open 4 Figure 1 no 4 Release the tension applied to the rubber handle this will re engage the rope grabbing system You can now let go the pulling rope and grab it further 5 Repeat steps 1 to 4 until the load is at desired position or completely lowered 21 e WINCH 6 Once at desired position let the rubber handle go
6. THE ROPE VERTICALLY 4 CAUTION REPLACE ANY SAFETY LABELS THAT ARE DAMAGED ILLEGIBLE OR MISSING A WARNING NEVER PUT YOUR HANDS ON THE CAPSTAN DRUM THE ROPE GRABBING SYSTEM THE ROPE ENTRY PULLEY OR NEAR THE ROPE GUIDE WHEN THE MOTOR IS CONNECTED TO POWER SOURCE A WARNING ALWAYS KEEP BYSTANDERS OUTSIDE THE WORKING AREA 44 DANGER NEVER PULL ROLLING OBJECTS THAT MIGHT ROLL OUT OF YOUR CONTROL A WARNING NEVER TRY TO MOVE FIXED OR OBSTRUCTED LOADS WARNING AVOID EXCESSIVE INCHING E G GIVING SHORT PULSES TO THE MOTOR A WARNING ALWAYS INITIATE MOVEMENTS OF THE LOAD WITH THE LOWEST AVAILABLE SPEED THE ROPE SHALL BE TIGHTENED AND SHALL NOT BE IN THE SLACK CONDITION WHEN THE LOAD MOVEMENT BEGINS A WARNING sipE PULL OF LOAD IS NOT ALLOWED WITH THIS WINCH WARNING KEEP IN MIND THAT YOUR SET UP IS ONLY AS RESISTANT AS THE WEAKEST LINK THIS IS WHY IT IS VERY IMPORTANT TO USE THE ADEQUATE use WINCH ACCESSORIES IN ACCORDANCE WITH THE JOB TO BE DONE IN THIS CASE LIFTING IT IS RECOMMENDED TO HAVE A 10 TO 1 SAFETY FACTOR FOR ALL ACCESSORIES DANGER IT Is STRICTLY FORBIDDEN TO e LIFT LOADS WITH A WEIGHT GREATER THAN TO THE RATED LIFTING CAPACITY 250 KG 550 LB e TO LIFT LOADS THAT IMPAIR THE OPERATOR S VISIBILITY OR THAT COULD COLLIDE WITH OTHER MOVING LOADS OR WITH ADJACENT STRUCTURES USE THE WINCH TO LIFT PEOPLE ALLOW PEOPLE TO PASS UNDER A SUSPENDED LOAD LIFT LOADS THAT ARE POORLY SL
7. support p 14 3 3 6 X Using the vertical pull winch support with square tubing p 16 3 4 Moving a load p 17 3 4 1 Installing the rope on the PCT1800 Winch p 18 3 4 2 Lifting p 19 3 4 2 1 Load lifting chart p 19 3 4 2 2 Lifting operation p 20 3 4 2 3 Lowering a load p 20 3 4 2 4 Sending the rope back down p 22 3 4 3 Pulling p 22 3 4 3 1 Releasing the tension p 23 3 4 3 1 1 When pulling with the rope grabbing system engaged p 23 3 4 3 1 2 When pulling with the rope grabbing system disengaged p 23 3 5 If the PCT1800 AC Electric Portable Capstan Pulling Lifting Winch doesn t work p 23 4 0 Maintenance p 23 4 1 Cleaning p 23 4 2 Lubrication p 24 4 3 AC Electric motor p 24 4 4 Storage p 24 5 0 Complementary information p 24 5 1 Accessories p 24 5 2 Serial number localization p 24 5 3 Warranty p 25 5 4 CE Declaration of conformity p 26 5 5 Exploded view and parts list p 27 5 6 Electrical diagrams p 29 5 7 Technical data p 30 5 8 Periodical tests p 31 5 9 Manufacturer p 31 Schedule 1 Examining the rope p 32 ss WINCH Introduction Portable Winch Co wishes to thank you for purchasing a PCT1800 AC Electric Portable Capstan Pulling Lifting Winch This manual was written to help you make the best use of your new winch and to use it in the most secure way READ IT CAREFULLY BEFORE USING THE WINCH For a
8. this will re engage the system if needed 3 4 2 4 Sending the rope back down After lifting objects you may want to send the rope back down Since there is no reverse on the winch and friction is in cause simply disengage the rope grabbing system remove the rope from the capstan drum to eliminate friction and let the rope back down If the rope does not come down you may have to attach a small rope to it prior to lifting in order to pull it back down 3 4 3 Pulling To pull a load follow the steps found in section 3 4 1 However when pulling a load on the ground that does not risk falling or rolling back you may want to disengage the rope grabbing system If you do not and the load get stuck you may have trouble getting some slack since the rope will already be stretched to its maximum and the rope grabbing system will be very hard to disengage A WARNING ir THERE IS ANY RISK THE LOAD MAY FALL OR ROLL BACK DO NOT COMPLETELY DISENGAGE THE ROPE GRABBING SYSTEM Using the winch without the rope grabbing system allows you to release the tension and benefit from the elasticity of the rope to restart pulling and let the motor reach its maximum power To disengage the rope grabbing system open the spring loaded cam upwards and let it rest on the frame of the rope grabbing system figure 1 no 1 To re engage it lift it upward again and bring it back towards the pulling rope figure 1 no 2 27 l ORTABLE
9. 0 Maintenance When the unit is outside make sure to thoroughly cover the engine and controls against the weather or ground water When the winch is running make sure it is free of obstructions Periodic inspections must be made for damage or cuts to the various components which may require replacement 4 1 Cleaning Once your job is done you should clean and dry js your winch 23 ewm 44 CAUTION INSPECT THE WINCH HOOKS ROPE GRABBING SYSTEM ROPE AND POLYESTER SLING TO DETECT ANY DAMAGE OR SIGNS OF WEAR BEFORE AND AFTER EACH USE Periodically remove the capstan drum section 2 2 and clean around the shaft figure 1 Accumulated debris can damage the shaft seal Apply a bit of oil on the shaft to prevent corrosion 4 2 Lubrication The rope entry pulley figure 1 no 1 must turn freely Lubricate it regularly with light oil Dirt and grime lodged between the pulley and the shaft may prevent it from turning freely If required disassemble it to clean the shaft Use an 8 mm hex key The gearbox is lubricated at the factory and SHOULD NOT require additional lubrication or maintenance If there is appearance of a leak check oil level by placing the winch on a level surface and remove the oil plug figure 1 no 2 Lean it toward you some oil should leak out of the hole If needed you can add type SAE80W90EP gear box oil 4 3 AC Electric motor Follow the instructions found in the fact sheet of the Baldor elec
10. A PULLEY AT THE BOTTOM OF THE HILL AND POSITION THE WINCH OUTSIDE OF THE LOAD S PATH 3 4 1 Installing the rope on the AC Electric Portable Capstan Pulling Lifting Winch WARNING NEVER PUT YOUR HANDS ON THE CAPSTAN DRUM OR THE ROPE ENTRY PULLEY WHEN THE WINCH IS RUNNING 1 Figure 1 Open the rope grabbing system no 1 and lock in place with spring pin no 2 2 Figure 2 Run the rope OVER the rope keeper and the rope entry pulley no 1 and UNDER the drum except when using the vertical pull winch support see section 3 3 5 2 Then wrap the rope around the drum 3 or 4 turns no 2 3 Figure 3 Insert the rope into rope grabbing system device by pulling the spring loaded cam lever upwards no 1 This will give enough room to insert the rope 18 ear WINCH 4 Figure 4 Make sure the rope goes over the stainless steel knob no 1 Then push the spring loaded cam back against the rope which will automatically hold a load if the us rope end is let go no 2 Figure 5 As you pull the rope no 1 the motor will engage and load will move IMPORTANT It is necessary to pull the rope HORIZONTALLY to get the load started To stop load movement stop pulling on rope no 2 6 Stand about 1 m 3 from the winch and pull gently and horizontally on the rope to get the slack until you feel the tension rising on the rope 7 Look at your set up to make sure that the winch anchor and the rope ent
11. CT1800 60Hz P o Motor AC Electric Baldor TEFC 115 230 VAC 1 ph 3 4 HP o Unit weight dry 24 kg 53 Ib o Dimensions overall Lenght 55 6 cm 21 7 8 Width 36 6 cm 14 3 8 Height 36 6 cm 14 3 8 5 8 Periodical tests some local regulations require that equipment used for lifting be tested regularly Check with local authorities and contact your authorized dealer for Portable Winch Co for testing procedures 5 9 Manufacturer The PCT1800 AC Electric Portable Capstan Pulling Lifting Winches are manufactured by Portable Winch Co 1170 Thomas Tremblay Street Sherbrooke Quebec J1G 5G5 CANADA Phone 1 819 563 2193 Toll free Canada amp USA 1 888 388 PULL 7855 Fax 41 514 227 5196 Email info portablewinch com Web site www portablewinch com 3 WINCH Schedule Examining the rope As specified in section 3 2 2 the rope and its termination should be inspected daily to its full length to detect wear This page allows you to collect information It is indicative and may be reproduced and used for daily verification of your rope Winching Rope COMMISSIONING CONSTRUCTION E verification DATE INSPECTION OR NOTES AND INCIDENT TECHNICIANS SIGNATURE
12. E WITH THE JOB TO BE DONE IN THIS CASE LIFTING IT IS RECOMMENDED TO HAVE A 10 TO 1 SAFETY FACTOR FOR ALL ACCESSORIES Refer to the chart in section 3 4 2 1 for the correct number of wraps of rope to use 3 4 2 3 Lowering a load A CAUTION ALWAYS WEAR GLOVES A WARNING YOUR PCT1800 AC ELECTRIC PORTABLE CAPSTAN PULLING LIFTING WINCH IS EQUIPPED WITH A ROPE GRABBING SYSTEM THIS SYSTEM IS NOT DESIGNED TO STOP FAST MOVING LOADS DAMAGE CAN OCCUR TO THE ROPE AND OR THE ROPE GRABBING SYSTEM WHEN SHOCK LOADED AND POSSIBLY LEAD TO CATASTROPHIC FAILURE DANGER po NOT WRAP THE ROPE AROUND YOUR HANDS OR YOUR BODY ALSO BEWARE OF THE ROPE ACCUMULATING NEXT TO YOU MAKE SURE YOUR FEET DO NOT GET TANGLED INIT THE PCT1800 AC ELECTRIC PORTABLE CAPSTAN PULLING LIFTING WINCH IS NOT DESIGNED FOR LOWERING HEAVY LOADS OVER LONG DISTANCES FRICTION OF THE ROPE ON THE CAPSTAN DRUM WILL GENERATE HEAT THAT COULD DETERIORATE OR EVEN MELT THE ROPE YOU MAY WANT TO RUN SOME TESTS IN ORDER TO EXPERIMENT YOU CAN ALSO USE PULLEY BLOCKS ON THE LOAD TO REDUCE FRICTION ON THE DRUM 20 Au 44 CAUTION AFTER EACH LOWERING OPERATION IT IS IMPERATIVE TO CHECK ROPE CONDITION WARNING NEVER GO OVER THE RATED LIFTING CAPACITY 250 KG 550 LB SINGLE LINE A WARNING NEVER BYPASS THE ROPE GRABBING SYSTEM A WARNING NEVER SHOCKLOAD THE SYSTEM A WARNING BEWARE OF ROPE SNARLS WHILE LOWERING IF ROPE GETS TANGLED PULL ON ROPE WHICH WILL START
13. INGED LEAVE SUSPENDED LOADS UNATTENDED ALLOW OTHER PEOPLE TO USE THE WINCH 2 0 Before first use 2 1 Upon receiving the winch Inspect the box to detect any apparent damage If there is damage or missing parts inform the carrier immediately 2 2 Capstan drum Your PC T1800 AC Electric Portable Capstan Pulling Lifting Winch is equipped with the 85 mm 3 3 8 diameter capstan drum and the 127 mm 5 diameter safety lip If you wish to change the drum for the 57 mm 2 1 4 drum sold separately you will also need to purchase and install the 117 mm 4 5 8 diameter safety lip To do so follow these simple steps The tools required to change the drum are e A 4 mm 5 32 hex wrench included with your winch e An 11 mm 7 16 wrench or adjustable wrench not included 1 Figure 1 Remove the two bolts holding the rope guide and then remove the rope guide 2 Figure 2 Remove the hex bolt holding the safety lip and drum using the 11 mm 16 wrench Then remove the washer the safety lip and the spacer bushing lORTABLE WINCH 3 Figure 3 Remove the drum from the shaft If necessary you may push it forward with two screwdrivers Make sure that the shaft key stays in place 4 Figure 4 Insert the 57 mm 2 1 4 drum on the winch shaft Insert the washer the 117 mm 4 5 8 safety lip and the spacer bushing on the hex bolt and insert this assembly in the hole of the shaft Then tigh
14. TABILITY A WARNING po NOT USE 3 STRAND POLYPROPYLENE YELLOW ROPE e Polypropylene and polyethylene ropes are dangerous for winching because of their great elasticity and low melt point e Make sure the rope is not damaged and that it offers an adequate resistance to pull the load A WARNING STRETCH EQUALS DANGER e A stretched rope can recoil and cause serious burns as the rope leaves your hand e All ropes stretch a longer one more than a shorter one The more you pull the more it stretches e A stretched rope can also move the load in an unpredictable or dangerous way e A stretched rope can recoil and bring your hand towards the winch causing severe injuries NEVER WRAP THE ROPE AROUND YOUR HAND A CAUTION ALWAYS WEAR GLOVES 3 2 2 Rope maintenance CAUTION The rope and its ends should be inspected regularly to detect wear Please refer to CI 2001 Document FIBER ROPE INSPECTION AND RETIREMENT CRITERIA from the Cordage Institute available at www ropecord com for the procedure and criteria of scrapping the rope You will find a chart located at the end of this manual to better help you register your observations 8 ens WINCH CAUTION YOUR ROPE IS DIRTY WASH IT DIRTY ROPES DETERIORATE FASTER AND CAUSE PREMATURE WEAR OF THE PARTS IN CONTACT WITH THE ROPE SUCH AS THE CAPSTAN DRUM AND ROPE GUIDE 3 2 3 At the end of the rope 3 2 3 1 Recommendations Since the PC T1800 AC Electric Portable Capstan Pu
15. ctive Mr Gerold Vonblon Landstrase 28 A6714 Nuziders ls authorised to compile the technical files hereby declare that the equipment above has been designed to comply with the relevant sections of the above referenced specifications The unit complies with all essential requirements of the directives signed by Name Pierre Roy Position Managing Director ORTABLE Done at Sherbrooke QC Canada WINCH On May 11th 2011 26 5 5 Exploded view and parts list PORTABLE WINCH Y 1 888 388 PULL 7855 1170 Thomas Tiria www porLablewinch com Shertecche a 16565 CANADA Toh 3195612193 Vitesse PORTABLE WINCH 27 ron TABLE WINCH Hrs PART NUMBER DESCRIPTION QT lt e mooto ROPEGUIDE FOR CAPSTAN DRUM 88 MM FlATWASHERI2 ZN OOOO 4 9 10008 BUSHING FOR SAFETY HOOK 10 1 2 45 HECRIGBOX EE MACHINE SCREW 10 24 X 1 2 ZN PAN HEAD SQ DR MACHINE SCREW 10 24 X 1 3 4 ZN PAN HEAD SQ DR 41 10000 GUARD PLATE POTIB00 80Hz _ 28 FORTABLE W INCH 10 0001 CAPSTAN DRUM 85 MM 1 1 1 1 1 1 1 60 100100 ROPEGUIDEFORCAPSTANDRUM57MM lt ce sss osx Ran 42008 4 WIRE CONNECTOR 8 TO 12 10007 SUPPORTPLATEFORELECTRIC BOXPCT1800 50Hz 100071 SUPPORT PLATE FOR ELECTRIC BOXPCT1800 00Hz 10007 EVECONNECTOR12GA YELLOW 0 0 10000
16. duration varies according to country and usage All Baldor service centers can repair the winch motor under warranty Hang on to your proof of purchase invoice with serial number It will be used to establish the beginning of the warranty period Portable Winch Co will replace or repair at its option any defective product All other Portable Winch accessories are covered by a complete one 1 year warranty Please refer to the Portable Winch Co warranty policies on www portablewinch com if you have any questions Extend your warranty for free We would like to thank you for your purchase By doing so we would like to offer you ONE 1 EXTRA YEAR WARRANTY for FREE lts simple simply register your winch on www portablewinch com or by phone at 1 888 388 PULL 7855 or 1 819 563 2193 23 tORTABLE WINCH 5 4 CE Declaration of conformity CE DECLARATION OF CONFORMITY We PORTABLE WINCH CO of 1170 Thomas Tremblay St Sherbrooke QC J1G 5G5 CANADA Tel 1 819 563 2193 www portablewinch com Declare that the product AC Electric Portable Capstan Pulling Lifting Winch Models PCT1800 50Hz P and PCT 60Hz P Serial numbers 1001 and higher For intended purpose Pulling and lifting objects at angles up to vertical In accordance with the following Directives of Machinerie 2006 42 CE and the directive below 2004 108 CE Electromagnetic Compatibility Directive 2006 95 CE Low tension Directive 2000 14 CE Environmental Noise Dire
17. ents us from providing specific instructions however you need to consider the following points A WARNING CHECK WINCH POSITION ROPE CONDITION SOLIDITY OF THE ANCHOR POINT KNOTS CARABINERS OR SHACKLES IN ORDER TO PREVENT INJURIES OR MATERIAL DAMAGE 17 e A WARNING INSTALL THE ROPE IN SUCH A WAY THAT IT DOES NOT RUB AGAINST OTHER OBJECTS OR THROUGH AN OBSTRUCTION GENERALLY IF THE ROPE TOUCHES AN OBJECT YOUR INSTALLATION IS INCORRECT WARNING NEVER PUT YOUR HANDS ON THE CAPSTAN DRUM THE ROPE GRABBING SYSTEM THE ROPE GUIDE OR THE ROPE ENTRY PULLEY WHEN THE ENGINE IS RUNNING A WARNING LOOK AT YOUR SET UP TO MAKE SURE THAT THE WINCH ANCHORS AND THE ROPE ENTRY PULLEY ARE ALIGNED WITH THE ROPE A WARNING WHILE WINCHING POSITION YOURSELF AWAY FROM THE WINCH IN ORDER TO SEE BOTH THE WINCH AND THE LOAD PULL HORIZONTALLY ON THE ROPE THE TENSION YOU EXERT ON THE ROPE WILL KEEP THE WINCH LEVELED 4 DANGER po NOT WRAP THE ROPE AROUND YOUR HANDS OR YOUR BODY ALSO BEWARE OF THE ROPE ACCUMULATING NEXT TO YOU MAKE SURE YOUR FEET DO NOT GET TANGLED IN IT A WARNING CAREFULLY WATCH THE CAPSTAN DRUM DURING THE OPERATION AND MAKE SURE THE ROPE DOES NOT CROSS OVER ON IT IF IT HAPPENS RELEASE THE TENSION ON THE ROPE AND STOP THE ENGINE WHILE UNDOING THE CROSS OVER 44 WARNING po NOT PULL A LOAD DIRECTLY TOWARD THE WINCH IN A DOWNWARD SLOPE SINCE IT COULD SLIDE WITHOUT YOU BEING ABLE TO STOP IT IN THAT SITUATION USE
18. l The rope DANGER label is positioned on the top of the winch housing The meaning of the icon in figure 1 to the right is 1 It is IMPERATIVE to use ONLY Portable Winch Co double braided polyester rope 12 13 mm 1 2 with buried eyed splice and a minimal breaking strength of 3150 kg 6945 Ib 1 3 Safety information A WARNING po NOT LET CHILDREN USE THE PCT1800 AC ELECTRIC PORTABLE CAPSTAN PULLING LIFTING WINCH KEEP CHILDREN AND ANIMALS AWAY FROM THE WORK AREA 44 WARNING NEVER LET SOMEONE WITHOUT TRAINING USE THE PCT1800 AC ELECTRIC PORTABLE CAPSTAN PULLING LIFTING WINCH MAKE SURE THE USER KNOWS ABOUT THE SAFETY AND USAGE PROCEDURES AND HAS READ THIS MANUAL 4 l ORTABLE INCH AND THE BALDOR MOTOR LEAFLET THE OPERATOR SHOULD BE ABLE TO OPERATE A LIFTING DEVICE AND BE AWARE OF ALL ASPECTS OF SUCH OPERATIONS HE SHOULD ALSO BE AWARE OF LOCAL REGULATION A WARNING INFORM ALL USERS OF THE SAFETY GUIDELINES AND USAGE PROCEDURES A WARNING FAMILIARIZE YOURSELF WITH THE PRODUCT AND THE SAFETY GUIDELINES BEFORE WORKING WITH THIS WINCH A WARNING MAKE SURE THAT YOUR CLOTHES ARE NOT GOING TO GET CAUGHT INTO THE WINCH MOBILE PARTS WARNING USE ONLY 12 MM TO 13 MM 1 2 DIAMETER DOUBLE BRAID PORTABLE WINCH CO POLYESTER ROPE WITH THIS WINCH A WARNING ALWAYS USE THE PCT1800 AC ELECTRIC PORTABLE CAPSTAN PULLING LIFTING WINCH HORIZONTALLY USING A PULLEY OR THE VERTICAL PULL WINCH SUPPORT TO REDIRECT
19. lling Lifting Winch can be used for pulling and lifting there are some guidelines to follow 3 2 3 2 1 When pulling For pulling loads you have to attach the load to the end of the rope Even if a simple knot can do the job we recommend the installation of a hook with the bowline Knot figure 1 on the right because it can be easily undone if you need to change the hook Moreover it retains about 70 of the rope s capacity while most knots will reduce it by more than 50 Even better the double bowline knot figure 2 below will keep about 75 of your rope s capacity 3 2 3 1 2 When lifting Rope with buried eyed splice For lifting again you have to attach the load to the end of the rope Even if you believe that a bowline knot could do the job it is STRONGLY RECOMMENDED to use the Portable Winch Co rope with buried eyed splice The installation of a hook with a strong enough safety factor carabiner or shackle to the rope will help prevent any problems that might occur in case of knot failure NOTE Please check with local authority for safety regulation in your area ea WINCH 3 3 Winch anchors The winch is anchored to a fixed point using the included polyester sling or with optional anchoring devices and the rope end is tied to the object you want to move The load is moving towards the winch when you pull the rope 3 3 1 Using the polyester sling included with the winch Go around the a
20. nchor point with the sling Insert each end of the sling in one of the safety hooks located on the winch figure 1 below Position the winch in line with the load When the winch is under tension it will try to align itself with the load The friction of the sling against the anchor point could prevent correct alignment If that is the case release the tension on the rope and position the sling on the anchor point so that the tension is equally distributed on both winch anchor hooks A CAUTION DON T DO THIS WHEN YOU ANCHOR THE WINCH MAKE SURE THAT YOU DO NOT DO A COMPLETE WRAP AROUND THE ANCHOR POINT FIGURE 2 BELOW THIS SET UP WILL PREVENT PROPER ALIGNMENT OF THE WINCH WITH THE LOAD AND WILL PUT UNEVEN TENSION ON THE WINCH ANCHOR HOOKS A CAUTION AVOID INSTALLING THE SLING ON SHARP EDGES THAT MIGHT DAMAGE IT WHETHER YOU ARE USING A POST A TREE OR A STUMP ALWAYS INSTALL THE SLING NEAR THE ANCHOR S BASE A CAUTION USING A STUMP AS AN ANCHOR POINT MEANS PAYING SPECIAL ATTENTION IN ORDER TO PREVENT THE SLING FROM SLIPPING OVER IT A WARNING MAKE SURE THE ANCHOR POINT IS STRONG ENOUGH TO RESIST THE PULL WITHOUT BREAKING OR BEING DAMAGED WINCH 3 3 2 Using the hitch plate winch anchor PCA 1261 for tow balls up to 50 mm 2 diameter 1 Figure 1 Push the safety hooks in the rectangular openings of the hitch plate The rubber plate must be under the winch 2 Figure 2 Slide the plate on the ball hitch and p
21. ny problems or questions please refer to an authorized Portable Winch Co dealer or contact us directly 1 0 Safety quidelines The PCT1800 AC Electric Portable Capstan Pulling Lifting Winch is designed for lifting objects at angles up to vertical It is fitted with a rope grabbing system that can maintain the load in position and provide stop and go operation THE ROPE GRABBING SYSTEM IS NOT DESIGNED TO STOP A FAST MOVING LOAD OR TO LIFT PEOPLE The use of a lifting device implies serious risks of injuries property damage or even death DO NOT UNDERESTIMATE ITS POTENTIAL DANGER WARNING WHEN LIFTING NEVER GO OVER THE RATED LIFTING CAPACITY 250 kg 550 Ib SINGLE LINE WARNING WHEN LIFTING NEVER BYPASS THE ROPE GRABBING SYSTEM A WARNING NEVER SHOCKLOAD THE SYSTEM A WARNING NEVER OPERATE THE WINCH WITHOUT PROPER TRAINING AND SUPERVISION REMEMBER THE FIRST CAUSE OF ACCIDENT IS HUMAN ERROR MAKE SURE EVERY PERSON HAS RECEIVED THE APPROPRIATE TRAINING FOR THE JOB 44 CAUTION THE MANUFACTURER IS NOT RESPONSIBLE FOR DAMAGE CAUSED BY NEGLECTING TO FOLLOW THE GUIDELINES AND BY NEGLECTING TO FOLLOW SAFETY REGULATIONS In particular the USER has the obligation to verify a If the electrical receptacle is equipped with a ground compatible with the connector b If the electrical system is adequate c he implementation of safety measures to prevent loads from falling 1 1 Safety messages Your safety and the safety of o
22. rt plate adaptor PCA 1265 1 Figure 1 Bolt the winch support plate adaptor PCA 1265 onto the Heck Pack system PCA 1266 with the 4 bolts provided 2 Figure 2 Insert the Heck Pack on the ball and fasten it down with the lever 3 Figure 2 Slide the winch support plate PCA 1268 onto the square tubing of the winch support plate adaptor PCA 1265 and secure it with both the hitch pin and the R pin Note Its lateral movement can be adjusted by positioning the bolts into the square holes 4 Attach the winch anchor hooks to the eye bolts as shown in section 3 3 3 5 Wrap the rope around the drum and start winching The winch will align itself automatically with the load 12 mas WINCH A CAUTION IF YOU NEED TO PULL DOWNWARD YOU WILL NEED TO INSTALL EITHER A PULLEY OR A ROLLER TO PREVENT DAMAGE TO THE WINCH SUPPORT PLATE A CAUTION MAKE SURE THE ANCHORING VEHICLE S HAND BRAKE IS ON AND WORKING PROPERLY POSITION BLOCKS BEHIND THE WHEELS TO PREVENT ROLL BACK 3 3 5 Using the tree pole mount with anchor strap PCA 1263 The tree pole mount is intended to use with either the winch support plate PCA 1268 or the vertical pull winch support PCA 1264 Therefore you must first install the tree pole mount To do this follow these steps 1 Figure 1 Place the tree pole mount at the base of the tree or pole Insert the sling s hook into the anchor point on the left then feed the sling s end through the ratchet
23. ry pulley are aligned with the rope 8 Check that the rope does not rub against objects along the path 9 Pull on the rope the power will go up and the winching will start 3 4 2 Lifting 3 4 2 1 Load lifting chart A WARNING BEFORE ATTEMPTING TO LIFT A LOAD IT IS IMPERATIVE TO EVALUATE ITS APPROXIMATE WEIGHT When lifting a load you may figure the minimal number of wraps required on the capstan drum in order to move the load This chart is designed to help figure out the number of wraps you need to lift a load and also allow its lowering The friction on the capstan drum is relative to the size of the drum installed the number of wraps and the load weight therefore too many wraps may prevent a load to lower WARNING IMPORTANT NOTE IF THE MOTOR STALLS WHILE LIFTING A LOAD YOU HAVE EXCEEDED THE RATED LIFTING CAPACITY THEREFORE YOU MUST LOWER THE LOAD TO RELEASE THE TENSION ON THE ROPE AND INSTALL A BLOCK AND TACKLE DEVICE TO INCREASE THE LIFTING CAPACITY BEFORE RESTARTING TO PULL DO NOT START UNDER TENSION OR YOU MAY DAMAGE THE MOTOR 19 Number of turns on the Pounds 3 4 2 2 Lifting operation A CAUTION ALWAYS WEAR GLOVES To lift a load you will need to decide which anchoring accessories you will use Refer to section 3 3 to decide A WARNING KEEP IN MIND THAT YOUR SET UP IS ONLY AS RESISTANT AS THE WEAKEST LINK THIS IS WHY IT IS VERY IMPORTANT TO USE THE ADEQUATE ACCESSORIES IN ACCORDANC
24. system 2 Figure 2 Slide the whole set up upward to the desired height and remove the supplied wrench 3 Figure 3 Tighten the sling with the wrench while making sure the rubber pads are properly positioned The pads should offer maximum contact surface with the tree or pole 3 3 5 1 With the winch support plate PCA 1268 After the installation of the tree pole mount section 3 3 5 follow these steps 1 Figure 1 Insert the winch support plate onto the square tubing of the tree pole mount PCA 1263 and fasten it down with the hitch pin and R pin Note Its lateral movement can be adjusted by positioning the bolts into the square holes 2 Figure 2 Attach the winch anchor hooks to the eye bolts of the winch support plate 13 oe WINCH 3 Figure 3 Wrap the rope around the drum and start winching The winch will align itself automatically with the load A CAUTION IF YOU NEED TO PULL DOWNWARD YOU WILL NEED TO INSTALL EITHER A PULLEY OR A ROLLER TO PREVENT DAMAGE TO THE WINCH SUPPORT PLATE WARNING AFTER PULLING FOR A FEW SECONDS WITH THE TREE POLE MOUNT RELEASE THE TENSION OFF THE PCT1800 AC ELECTRIC PORTABLE CAPSTAN PULLING LIF TING WINCH CHECK THE SOLIDITY OF THE INSTALLATION AND TIGHTEN THE SLING AGAIN 3 3 5 2 With the vertical pull winch support PCA 1264 After the installation of the tree pole mount section 3 3 5 follow these steps 1 Figure 1 Insert the vertical pull winch support on
25. ten the hex bolt with the 11 mm 7 16 wrench 5 Figure 5 Insert the new rope guide in position and tighten it using the two 2 bolts IMPORTANT Make sure that the rope guide is not in contact with the capstan drum 3 0 Winch usage A WARNING MOST WINCHING SITUATIONS PRESENT POTENTIAL DANGERS The winch must be plugged into a grounded plug The use of an extension cord can cause a loss of power at full capacity As listed on the product label figure 1 make sure the voltage and current type are respected Units 115V 60hz require 20 amps while the units 220V 50hz require 10 amps ss WINCH 3 1 Working cycle This PCT1800 AC Electric Portable Capstan Pulling Lifting Winch is designed for intermittent use The engine manufacturer recommends an engine duty cycle of 2596 So to get a maximum lifetime out of the engine it should only be used for fifteen 15 minutes period every hour This data varies depending on the loads pulled or lifted Light loads can be lifted or pulled continuously without affecting the life of the engine Continuous pulls are however less damageable for the motor than frequents stop and go 3 2 Rope WARNING sTAY OUT OF THE WINCH LINE S PATH 3 2 1 Rope type WARNING USE ONLY LOW STRETCH 12 OR 13 MM 1 2 DIAMETER PORTABLE WINCH CO DOUBLE BRAIDED POLYESTER ROPE WITH A MINIMAL BREAKING POINT OF 3150 KG 6945 LB WITH THIS WINCH PLEASE CONTACT US FOR OTHER ROPE TYPE S SUI
26. thers are very important You will find important safety messages in this manual READ THEM CAREFULLY These security messages are warning you of potential injuries to either you or others Every safety message is preceded by a warning symbol A and one of the following terms DANGER WARNING or CAUTION l ORTABLE WINCH These indicator words mean 4 DANGER vou WILL be MORTALLY or SEVERELY INJURED if you do not follow these instructions WARNING you COULD be MORTALLY or SEVERELY INJURED if you do not follow these instructions CAUTION You COULD be INJURED if you do not follow these instructions 1 2 Labels 1 2 1 Serial number and warning label The serial number and warning label is positioned on the right side of the winch housing Read the meaning of all four icons 1 to the right Head this instruction manual and Baldor engine user s PORTABLE WINCH CO 1 888 388 PULL 7855 manual prior to using the winch 1G 55 CANADA Tel 1 819 563 2193 C xcd www portablewinch com 2 Only use low stretch rope Minimum diameter 12 mm Mod le 1 2 Maximum diameter 13 mm 1 2 Model 3 Never place your hands near the moving parts while the zo engine is running 4 Never use the winch for lifting people Capacit en levage Rated lifting capacity Vitesse de treuillage Winching speed No de s rie Serial number Ann e de fabrication Year manufactured 1 2 2 Rope DANGER labe
27. to the square tubing of the tree pole mount PCA 1263 align the holes and insert the pulley 2 Figure 2 Tighten the nut with your fingers until it touches the support Then reinforce it with the R pin 3 Figure 3 Attach the winch anchor hooks to the eye bolts of the vertical pull winch support 14 WINCH 4 Figure 4 Wrap the rope around the drum and align the vertical support pulley with the rope axe and start to pull WARNING IMPORTANT DON T GO OVER THE ROPE ENTRY PULLEY OF THE WINCH WITH THE ROPE FIGURE 2 AS IT WILL CREATE FRICTION AND WILL REDUCE LIFTING CAPACITY GO UNDER THE ROPE ENTRY PULLEY FIGURE 1 IN THIS CASE THE ROPE ENTRY PULLEY OF THE WINCH WILL NOT BE USED 4 WARNING important AFTER PULLING FOR A FEW SECONDS RELEASE THE TENSION OFF THE PCT1800 AC ELECTRIC PORTABLE CAPSTAN PULLING LIFTING WINCH CHECK THE SOLIDITY OF THE INSTALLATION AND TIGHTEN THE SLING OF THE TREE POLE MOUNT AGAIN 15 l ORTABLE WINCH 3 3 6 Using the vertical pull winch support PCA 1264 with square tubing 50 mm 2 PCA 1267 WARNING ONLY USE VEHICLES EQUIPPED WITH CLASS III TOWING HITCHES WARNING NEVER ATTEMPT TO LIFT MORE THAN THE RATED LIFTING CAPACITY OF 250 KG 550 LB 44 CAUTION perrorm A TEST PULL WITH A LIGHT LOAD IN ORDER TO ASSES VEHICLE STABILITY AND EQUIPMENT INSTALLATION BOS once attt tere TEIN iM OF REIR 4 Meuse WINCH 1 Figure 1
28. tric motor to maintain it properly 4 4 Storage Always store your PCT1800 AC Electric Portable Capstan Pulling Lifting Winch seated on its guard plate and in a dry environment 5 0 Complementary information 5 1 Accessories A complete line of accessories is available Simply visit www portablewinch com 5 2 Serial number localization The winch serial number is indicated on the serial number and warning label located on the right side of the winch housing and is also engraved on the cover of the winch to the left of the capstan drum 24 ss WINCH 5 3 Warranty Portable Winch Co products are warranted against defects in materials and workmanship while owned by the original purchaser The original purchaser is defined as the party or entity which purchases the winch and or accessories from an authorized Portable Winch Co retailer as shown by the original invoice The warranty ownership is transferable provided the end user has a copy of the original purchaser s invoice This warranty does not apply to wear parts defined as being in contact with the rope while winching The PCT1800 AC Electric Portable Capstan Pulling Lifting Winch is covered as follow e Winch components o Private use Two 2 year warranty service by Portable Winch Co and or its retailers o Commercial use One 1 year warranty service by Portable Winch Co and or its retailers e Motor The Baldor motor is warranted by Baldor and the
29. ull the winch forward 3 Figure 3 Wrap the rope around the drum and start winching The winch will align itself automatically with the load mm me rN CAUTION USE THE HITCH PLATE ONLY WITH CATEGORY II BALL HITCH 1500 KG 3300 LB OR HIGHER MAKE SURE THE ANCHORING VEHICLE S HAND BRAKE IS ON AND WORKING PROPERLY POSITION BLOCKS BEHIND THE WHEELS TO PREVENT ROLL BACK 3 3 3 Using the winch support plate PCA 1268 with square tubing 50 mm 2 PCA 1267 1 Figure 1 no 1 Slide the square tubing PCA 1267 into the vehicle s receiver and secure it with both the hitch pin and the R pin 2 Figure 1 no 2 Slide the winch support plate PCA 1268 onto the square tubing and secure it with both the hitch pin and the R pin Note Its lateral movement can be adjusted by positioning the bolts into the square holes 3 Figure 2 Attach the winch anchor hooks to the eye bolts 11 WINCH 4 Figure 2 Wrap the rope around the drum and start winching The winch will align itself automatically with the load A CAUTION IF YOU NEED TO PULL DOWNWARD YOU WILL NEED TO INSTALL EITHER A PULLEY OR A ROLLER TO PREVENT DAMAGE TO THE WINCH SUPPORT PLATE A CAUTION MAKE SURE THE ANCHORING VEHICLE S HAND BRAKE IS ON AND WORKING PROPERLY POSITION BLOCKS BEHIND THE WHEELS TO PREVENT ROLL BACK 3 3 4 Using the winch support plate PCA 1268 with Heck Pack system for 50 mm European balls PCA 1266 and winch suppo
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