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Warning! - Autic system AS

1. 11 ose ade o oret been fodit utor 12 Technical data sistema 13 2 1 IntFOdU CHOR irt Erb SS 13 2 2 Selection guide use t Lee avia e eia 15 2 3 Prod ct COM tiet Ee a tese t UM e dads 16 2 4 SyStEm OV ELV ION Gen disque I OR sep A e d ER Ser b dre 17 2 4 1 H3 terminal overview 17 ZA Wh TAP SON SRE Se ds docs tat dst 18 2 4 1 2 HOUSE reo aga Rs St ct 18 2 4 1 3 Operating and display 18 ZATA TECTONICS en Conic Rent ls NE qana 18 DATS Input de VICOS uidet beca en REM D i 19 2 4 1 5 1 Override potentiometers 19 2 4 1 5 2 Handwheel optional 19 24 5 3 Rubber Keypad us sus tea hx Dp enn tob 19 2 4 1 6nterfaces to INCIPLO u Q u s e P menti teen 20 2d USB TCT LACE a annee VAR EORR 20 2 4 1 8 Touch screen use er etn ee NER PLU STR NUR RES HY Ee asss San 20 241 0 related de VICES e oe o i t e berto en a 21 2 4 2 Optional RFID TAG reader writer 21 2 4 3 Connection box overview 23 244 4 Stand by Stationnement 23 DUMONT Se ee
2. 37 2 6 Connection box cabling scheme 38 2 6 1 Cabling H3 to Connection Box 39 2 6 2 Cabling Connection Box to CN PLC 41 2 7 Stand by station Mounting tips 42 2 7 1 Mounting the wall mount Stand by Station 43 2 7 2 Mounting the Desktop mount Stand by Station 44 2 8 SUA iia eM 45 2 5 DEC Directives una is Sayat uta tn seated 45 2 8 2 International Safety Standards 45 LIST OF FIGURES DLL ESD HMI ISO TFT LCD MDI MTTFa OS PCB PLC PLa PLr SIL PUR RGB Read Write USB VDC XML PN SN ACRONYMS Computer Numerical Control Diagnostic Coverage Dynamic Link Library Electrostatic Discharge Human Machine Interface International Organization for Standardization Thin Film Transistor Liquid Crystal Display Manual Data Input Mean Time To dangerous Failure Operative System Printed Circuit Board Programmable Logic Controller Performance Level Dangerous Required Performance Level Safety Integrity Level Polyurethane Red Green Blue Universal Serial Bus Volts of Direct Current eXt
3. s UE 24 DS ACTA su ua ab q apk us 24 24 52 CollnectOTR B OX 25 25 Stand OTN u R ute 26 2 5 Technical data details 27 2 5 1 Handheld terminal specifications 27 2 5 1 1 Handheld terminal chemical 29 Deere Lu LOSE Li ARR u Da u S hasa SASA 30 2 5 2 Cable CODBeCUDDS Nono 32 2 5 3 Cable connector specifications and 34 2 5 3 1 DB25 connector pin out 34 2 5 4 Safety related devices 35 2 5 4 1 Emergency Stop button 35 2 3 4 2 Eriabling devices kal unus 35 22 4 State TO 29 36 2 5 4 4 Details PL and SIL level of safety related functions 36 2 5 4 4 1 Details on the PL EN ISO 13849 1 2008 36 2 5 4 4 2 Details on the SIL 362061 2005 36 2 5 4 4 3 Parameters useful for the PL EN ISO 13849 1 2008 and SIL EN 62061 2005 calculation
4. 25 10ms 250mA 24V 3 12W typ No 2 N C contacts 130mA 24V Enabling Device 3 positions switches 2 N O contacts State Selector 16 state BCD coded Handwheel optional 10 detents per turn Override potentiometer 2 linear potentiometers Handheld terminal color Outer dimensions Length Height Width Weight without cable Temperature Operating temperature Transport and storage tem perature Body structure RAL 7035 Rubber part RAL7016 220 mm 50 mm 130 mm 700g without handhweel 710g with handhweel 25 to 45 C 20 to Relative humidity Operating Transport Vibration and during operation Operating Altitude Drop Height Protection Degree Flame resistance shock Max 95 non condensing Max 95 non condensing fulfils EN 60204 A1 2009 par 4 4 8 par 4 2 2 EN 60068 2 6 2008 3000m fulfils EN 60068 2 31 2008 EN 61131 2 2007 IP 64 Handheld terminal housing fulfils UL 94 5VA 28 TECHNICAL DATA 2 5 1 1 HANDHELD TERMINAL CHEMICAL RESISTANCE Test 1 Less strict The units under test UUT are placed in a closable plastic box 120 x 85 x 65 mm A ball of absorbent cotton appositely tinctured with solvent will be placed above the UUT to avoid early evaporation a generic solid body will be put over the ball or a more simply way closable plastic box will be closed After a 10 minutes wait the
5. 25 TECHNICAL DATA 2 4 5 3 STAND BY STATION Figure 17 Stand by station dimensions in millimeters 26 TECHNICAL DATA 2 5 TECHNICAL DATA DETAILS 2 5 1 HANDHELD TERMINAL SPECIFICATIONS CPU 600 MHz ARM Cortex A8 core 16kB instruction Cache 256kB L2 Cache Embedded Graphic engine Flash Memory 128MB Flash NOR Solid State Disc SSD RAM Memory 128MB DDR2 SDRAM RS 422 Interface Full duplex serial communication H3 RS 422 Bitrate user configurable version only Connection 2 shielded twisted pairs ETHERNET Interface 10 100 Mbps Fast Ethernet ETHERNET ver Fulfils standards IEEE 802 3 IEEE 802 3u 100BASE TX sion only Supports auto cross over function AUTO MDI Connection 2 shielded twisted pairs USB interface USB 2 0 HOST Output current max 500mA Connector USB type A Keyboard Rubber keypad Command keys 6 Softkeys 13 Display TFT LCD Diagonal 5 12 7 Colors 16 millions Resolution RGB 480 x 272 pixels Contrast ratio 500 1 Viewing angle Horizontal Direction Right Direction Left 70 Vertical Direction Up 50 Direction Down 70 Background lighting e Brightness 300 cd m e Half brightness time at least 20000 hours Touch screen technology Resistive sensor technology 27 TECHNICAL DATA Power Supply Rated voltage Max interruption of the supply Starting current Power consumption Electrical insulation Emergency Stop But ton 24
6. AN safetuiicontrols ONE HS SERIES ONS H SERIES User Manual Version 1 0 Preliminary safety controls 2012 ON3 Srl All rights reserved CONTENTS Last OF EIgEeS JXCEOITV BIS i ER RE TN D ER EE 1 General brani ET 3 121 Manual FAT SUG 3 1 2 Manual organization 3 1 3 Organization of safety notices 3 Safety Guidelines nan ce Sees ce 4 LAT ResporsiDIIties s a loot ett vd t E 4 LA Intended use a u uie ted ir 6 1 4 3 Protection against electrostatic discharges 7 1 4 4 Transport and storage 7 LEE Installations seo Debo 7 1 4 6 Operation main facts 8 14 7 u k A P kiasa A SA vetus nus 8 1 4 8 Emergency Stop push button 8 14 9 Enabling Device u ir ere m S Qin Susa die dites 9 T410 State SelectOb see ate epe A 11 1 4 11 Environmentally friendly disposal
7. 2 4 1 4 ELECTRONICS CPU 600MHz ARM Cortex A8 core 16kB instruction Cache 256kB L2 Cache Embedded Graphic engine Flash Memory 128MB Flash NOR Solid State Disc SSD RAM Memory 128 DDR2 SDRAM 18 TECHNICAL DATA 2 4 1 5 INPUT DEVICES 2 4 1 5 1 OVERRIDE POTENTIOMETERS The two over ride potentiometers can be used for different purposes for instance setting the spindle speed or the machine movement speed along a certain axis e Resolution 0 255 linear 2 4 1 5 2 HANDWHEEL OPTIONAL The handwheel is an optional accessory It can be used for the machine movement fine tuning in the handwheel incremental JOG working mode The handwheel counts 40 detents per each 360 turn Clockwise turns decrement while counter clockwise turns increment the counter 2 4 1 5 3 RUBBER KEYPAD The mobile panel has a rubber keypad containing 19 keys 6 keys are command keys useful for a direct machine control The remaining 13 keys are function keys useful for navigating and operating through the panels of the software application The letter or the symbol printed on the keys reminds the function EE command keys GE softkeys Figure 9 Keypad 19 TECHNICAL DATA Key Function Hold Machine stop Start Machine start Scroll axis down Scroll axis up JOG JOG Next Level Up Up Softkey Down Softkey Custom Button 1 Soflkey Custom Button 2 Softkey Funct
8. Damp heat cyclic 12h4 12 h cycle EN 60068 2 31 2008 Environmental testing Part 2 31 Tests TestEc Rough han dling shocks primarily for equipment type specimens EN 61131 2 2007 8 4 2 1 8 Programmable controllers Part2 Equipment requirements and tests 8 4 2 2 Shock according EN 60068 2 27 46
9. Grey Brown 9 White Green 10 Brown Green 11 White Orange 12 Grey White 13 Red Blu 14 Blu 15 Brown 19 White 20 Black 22 Grey Pink 23 Purple 24 Red 25 39 TECHNICAL DATA VERSION ETHERNET Wire Connection Connection Box J1 White Green 3 Green 4 Orange 5 White Orange 6 Red Blu 7 Grey Pink 8 Yellow White 9 White Green 10 Brown Green 11 Yellow 12 Green 13 White 14 Brown 15 Blue 19 Red 20 Black 22 Pink 23 Purple 24 Grey 25 40 TEGHNICAL DATA Both external and internal cable shieldings copper braids should be connected to 74 Shield pin DB 25 termination User must connect H3 DB 25 male connector to J14 female connector 2 6 2 CABLING CONNECTION TO GN PLC For a correct cabling please refer to the following table Terminal 18 C1 Contact Cl N O Contact Terminal J8 Clo Terminal 18 C2 Contact C2 N O Contact Terminal 18 C20 Terminal 19 Cla Contact Cl N C Contact Terminal 19 Clb Terminal 19 C2a Contact C2 N C Contact Terminal J9 C2b Terminal 14 COM Common Contact I I Terminal 11 0 Terminal 1 Terminal J4 2 m2 Terminal 11 3 Terminal 5 TX Serial Port TX Transmitter Controller Side Terminal J5 TX Serial Port TX Terminal 15 RX Serial Port RX Receiver Controller Side Terminal 15 RX Serial Port
10. 2 4 SYSTEM OVERVIEW 2 4 1 TERMINAL OVERVIEW H3 handheld terminal is hereunder in detail presented CABLE EMERGENCY STOP PUSH BUTTON ENABLING DEVICE STATE SELECTOR SCREEN POTENTIOMETER HANDWHEEL OPTIONAL MEMBRANE KEYPAD TOUCH SCREEN PEN 10 STICKER 11 MOUNTING MAGNETS 12 STATUS LED 13 RUBBER CUP FOR USE 14 PROTECTING COVERS 15 HAND GRIP Figure 8 H3 handheld terminal overview 17 TECHNICAL DATA 2 4 1 1 ERGONOMICS Functional hand grip user configurable Comfortable and safe access to safety related devices Comfortable and secure handling using rubber membrane keyboard and covering surface Comfortable handling also using gloves thanks to well designed command key spacing Clear display user configurable brightness 2 4 1 2 HOUSING Vibration and shock resistant according to EN 60204 A1 2009 par 4 4 8 EN 60068 2 6 2008 and EN 61131 2 2007 par 4 2 2 Non flammable material housing fulfils UL 94 5VA impact resistant water resistant IP 64 cleaning agents alcohol and fabric conditioner oils cutting oils drilling oils fat and lubricants resistant Extremely robust housing Drop tested according to EN 60068 2 31 2008 2 4 1 3 OPERATING AND DISPLAY FIELD Rubber covered keys with mechanical pressure point 2 LED s RED color indicates hardware failures GREEN color may be fixed or blinking and is controlled by OS Touch screen TFT LCD Display
11. Ethernet Tx Shielded Twisted Pair White Green Ethernet Tx Shielded Twisted Pair Green Ethernet Rx Shielded Twisted Pair Orange Ethernet Rx Shielded Twisted Pair White Orange State Selector Common Red Blu State Selector Bit 0 Grey Pink State Selector Bit 1 Yellow White State Selector Bit 2 White Green State Selector Bit 3 Brown Green Enabling Device N O Contact 1 Yellow Enabling Device N O Contact 1 Green Enabling Device N O Contact 2 White Enabling Device N O Contact 2 Brown Power Supply GND Blue Power Supply 24V Red Stop Button N C Contact 1 Black Stop Button N C Contact 1 Pink Stop Button N C Contact 2 Purple Stop Button N C Contact 2 Grey 32 TECHNICAL DATA RS 422 Serial Version Serial RS 422 Tx Shielded Twisted Pair Yellow Serial RS 422 Tx Shielded Twisted Pair Green Serial RS 422 Rx Shielded Twisted Pair Pink Serial RS 422 Rx Shielded Twisted Pair Grey State Selector Common Yellow Brown State Selector Bit 0 Yellow White State Selector Bit 1 Grey Brown State Selector Bit 2 White Green State Selector Bit 3 Brown Green Enabling Device N O Contact 1 White Orange Enabling Device N O Contact 1 Grey White Enabling Device N O Contact 2 Red Blu Enabling Device N O Contact 2 Blu Power Supply GND Brown Power Supply 24V White Stop Button N C Contact 1 Black Stop Button N C Contact 1 Grey Pink Stop Button N C
12. RX Terminal J5 GND Serial Port GND RJ45 connector J12 Ethernet Port Terminal J13 24V Power Supply 24V Terminal J13 GND Power Supply GND xl Terminal J13 Earth Machine Earth Ground 41 TECHNICAL DATA 2 7 STAND BY STATION MOUNTING TIPS Stand by Station is available in wall mount and desktop mount version Each version is mountable on different target surfaces hereunder summarized Mounting type Target surface Brick made surface Wall mount Wooden surface Metal surface Wooden Plastic surface Desktop mount Metal surface Target surface through hole and wall thickness more than 5mm 42 TECHNICAL DATA 2 7 1 MOUNTING THE WALL MOUNT STAND BY STATION 2 metric screws ISO7046 2 self treating screws DIN7982 2 screews for wood UNI702 M5 almost 16 mm long N10 almost 16 mm long D5 almost 16 mm long ZXS5CREW HOLE N FOOTPRINT Mounting surface must be planar and smooth within SS footprint 2 through hole M5 2 through hole 5 5 mm UNI 9703 2 through hole diameter 7 mm WALL MOUNT WALL MOUNT WALL MOUNT METAL WOODEN PLASTIC BRICK MADE SURFACE SURFACE SURFACE 43 TECHNICAL DATA 2 7 2 MOUNTING THE DESKTOP MOUNT STAND BY STATION 1 2 metric screws DIN912 2 sel treating screws DIN7981 M4 almost 16 mm long N6 almost 19 mm long Wie 2xSCREW HOLE iu ped 007 SEES ER L Mounting
13. safety and accident prevention guidelines related to the particular working environment in addition and independently from this document User is responsible for observing all safety precautions applying to industrial control systems in accordance with national and international regulations User is responsible for observing that all installation commissioning and maintenance tasks must be carried out only by qualified personnel so by persons who are familiar with transport mounting installation commissioning and operation of the product and who have the appropriate qualifications Furthermore it is suggested to follow all national accident prevention guidelines All safety guidelines cabling schemes mechanical and electrical limit values listed in the technical data must be read before installation and commissioning and strictly respected User is not allowed to take care of the mainteinance and repair of the safety devices on board of 0N3 H3 terminal Each mainteinance and repair operation must be remanded to 0N3 srl Information Allinstructions contained in this manual ensuring user safety must be taken in consideration Each non conformity could cause the safety functions integrated in the handheld terminal not to work properly 1 4 2 INTENDED USE H3 handheld terminal has been designed developed and manufactured for conventional use in industry It was not designed developed and manufactured for any use involv
14. 5 Switchable nominal current 2A DC 12 resistive load 1A DC 13 inductive load Reliability Mechanical life 250000 operations minimum e Electrical life 250000 operations minimum e Maximum operating frequency 900 operations hour 2 5 4 2 ENABLING DEVICE Performance Level PL as defined in EN ISO 13849 1 2008 Safety Integrity Level SIL as de 3 fined in EN 62061 2005 Switchable nominal voltage 24 Vpc 25 Switchable nominal current DC 12 resistive load 0 7A DC 13 inductive load Reliability Mechanical life Position 1 2 1000000 operations minimum Position 1 2 3 1 100000 operations minimum e Electrical life 100000 operations minimum e Maximum operating frequency 1200 operations hour 35 TECHNICAL DATA 2 5 4 3 STATE SELECTOR Performance Level PL as defined c PES Safety Integrity Level SIL as de EN OS Switchable nominal voltage 24 25 Continuous Non switching cur 200mA rent capacity Reliability Electrical life 25000 operations minimum 2 5 4 4 DETAILS ON THE PL AND SIL LEVEL OF THE SAFETY RELATED FUNCTIONS In the following tables we will detail PL and SIL values the parameters useful for their calculation and the assumptions we made 2 5 4 4 1 DETAILS ON THE PL EN ISO 13849 1 2008 2 5 4 4 2 DETAILS ON THE SIL EN62061 2005 36 TECHNICAL DATA 2 5 4 4 3 PARAMETERS USEFUL FOR THE PL EN ISO 13849 1 2008 AN
15. Contact 2 Purple Stop Button N C Contact 2 Red 33 TECHNICAL DATA 2 5 3 CABLE CONNECTOR SPECIFICATIONS AND PIN H3 handheld terminal cable will terminate optionally with DB25 male connector with a circular male plug or with no connector Both the DB25 connector and the circular plug provide a metal backshell internally connected to the cable external and internal shieldings and to the handheld terminal Ground This will let H3 terminal ground and shieldings to be connected with the machine cabinet earth 2 5 3 1 DB25 CONNECTOR PIN OUT 495 lo 9 O Q O Q O C 0000 0 14 lisa 54 5 Figure 18 DB25 male connector dimensions in millimeters Not connected Not connected RS 422 ETHERNET TX RS 422 ETHERNET TX RS 422 ETHERNET RX RS 422 ETHERNET State Selector ommon a Eie Sec Enabling Device C1 contact S Spon L acum Device C2 contact Norm ally Open 0 1 34 TECHNICAL DATA 0 Emergency Stop Button Cla Normally Closed Emergency Stop Button Clb Normally Closed Emergency Stop Button C2a Normally Closed 4 Emergency Stop Button C2b Normally Closed bo DO bo DO DO 65 Co bol 2 5 4 SAFETY RELATED DEVICES 2 5 4 1 EMERGENCY STOP BUTTON Performance Level PL as defined e sss Safety Integrity Level SIL as de 3 o Switchable nominal voltage 24 Vpc 2
16. D SIL EN 62061 2005 CALCULATION Average number of an nual operating days of the safety function Average number of daily hours of opera tion of the safety func tion Average elapse time seconds between two uses of the safety func tion Average number of an nual operations Number of cycles that 1000000 25000 determine a failure of 10 of the compo nents Mean Time To Failure B years Number of cycles that 2 NN 2 EN determines a danger ous failure of 10 of the components Mean Time To Dan Note 2 Note 2 gerous Failure years Note 1 The safety devices Emergency Stop Push button Enebling Device State Selector on board of H3 handheld terminal are directly hardware connected to the output connector pins For this reason the numerical values shown in 2 5 4 4 1 and 2 5 4 4 2 consider the highest performances of these devices if used in the conditions described in 2 5 4 4 3 The numerical values of MTTFd PFHd SFF and DC were obtained through the assumptions shown in 2 5 4 4 3 and are related to each safety function frequency of use The values for the overall safety functions of the machine depend on how the output safety signals are managed inside the machine controller 37 TECHNICAL DATA Note 2 The Stop Push button and Enabling Device on board of H3 are compliant with IEC60947 5 1 Considering that and referring to paragraph D 5 3 table D 8 of ISO 13849 2 it is not possible to relate danger
17. For reading writing the RFID TAG user should simply bring the TAG closer than 1cm to the rear part of the handheld terminal as shown in the following picture Figure 12 RFID TAG reader writer position 22 TECHNICAL DATA 2 4 3 CONNECTION BOX OVERVIEW Connection Box is an easy to install DIN rail module which eases H3 installation and connection inside the machine rack Connection Box is a splitter which once connected to H3 output connector or output wires splits all signals on screw terminals or RJ45 connector ETHERNET signals only easing all cabling operations ave ano F mil a ETHERNET CONTROLLER SUPPLY IN 2 5 Qi 21 5 ze s PO ACCESS POINT SUPPLY OUT SUPPLY OUT STOP BUTTON STATE SELECTOR fl 20 J 09 J on 25 we M OR 1 LIL fh fin VN UN saras R 83 Figure 13 Connection board 2 4 4 STAND BY STATION Stand by station is a storing station for the handheld terminal Figure 14 Stand by Station 23 TECHNICAL DATA 4 5 DIMENSIONS 2 4 5 1 TERMINAL Figure 15 Terminal dimensions in millimeters 24 TECHNICAL DATA 2 4 5 2 CONNECTION Box A 4 D 5 X0 HN PA IN 1 Ta G ele ele e Figure 16 Connection Box dimensions in millimeters
18. emory bigger and faster than H2 a comfortable 5 TFT LCD color touch display and a USB 2 0 port The processor runs Windows CE 6 0 operating system Customer has complete freedom of operation on the OS and can build his own application use third party software or run the available application from ON3 Emergency Stop push button Enabling Device and State Selector are available on board All configuration and control commands selected through the keyboard or the touch screen display the optional Handwheel and potentiometers status are sent to the machine control logic through an ETHERNET or RS 422 serial communication channel The data signals RS 422 ETHERNET the Emergency Stop push button Enabling Device and State Selector outputs are cable connected to the machine control logic USER DATA RS 422 ETHERNETI IO MACHINE CONTROL SAFETY LOGIC AND DEVICES OUTPUTS SAFETY Figure 4 H3 handeld terminal 13 TECHNICAL DATA A Connection Box and a Stand by Station SS complete the system The Stand by Station is a storing station for the handheld terminal The Connection Box is useful for a comfortable connection to the machine cabinet For further info please refer to 2 10 and 2 16 H3 also features an optional embedded RFID TAG reader writer for user or machine identification For further information please refer to 2 4 2 All of the components related to the H3 handheld terminal and the interface to the machine con
19. en not pressed the Enabling Device returns to the zero position ume Figure 1 Zero position Enable position When pressed the Enabling Device goes into the enabling position This condition is often associated to machine movement activation When released it goes back to the null position Enabled switch Enabled Null nme Figure 2 Enable position Panic position When the Enabling Device is pushed all the way in it goes to the panic 10 GENERAL INFORMATION position which corresponds to the same contact condition as the zero state 4 S Rubhd e Figure 3 Panic position Enabled Tun on If the switch is pushed all the way in and then released it goes directly to the null state skipping the enable position 1 4 10 STATE SELECTOR The State Selector is a 16 states BCD coded rotary switch with four non redundant outputs and a common contact User should directly connect the State selector outputs and common contact to the machine cabinet and monitoring devices For further information about the handheld terminal cable pin out please refer to paragraph 2 5 2 The State selector provided by H3 terminal allows the user to fulfil high PL according to EN ISO 13849 1 2008 and SIL according to EN 62061 2005 for the related safety function once it is interfaced with the machine control logic please refer to paragraph 2 5 4 3 Warning Use
20. ensible Markup Language Part Number Serial Number CHAPTER 1 GENERAL INFORMATION 1 1 MANUAL HISTORY Version Date Change 0 0 05 2012 Preliminary Version 1 0 11 2012 First Release 1 2 MANUAL ORGANIZATION This user manual is inteded to give all kind of information regarding H3 handheld terminal Chapter 1 is dedicated to general information operation and safety main notices and an high level explanation of the device Chapter 2 at first gives an overview to each component and then gives the detailed technical data 1 3 ORGANIZATION OF SAFETY NOTICES All safety notices in this manual are specified as follows Safety notice Description Danger Respecting guidelines and regulations avoids life risks Caution Respecting guidelines and regulations avoids severe in juries or damage to material Warning Respecting guidelines and regulations avoids injuries or damage to material Information Respecting guidelines and regulations avoids errors 1 4 SAFETY GUIDELINES 1 4 1 RESPONSIBILITIES H3 handheld terminal is a small light and comfortable remote system controller which appositely configured and connected to a machine control logic and safety guarantees machine control and configuration and the implementation of safety related functions All configuration and control commands selected through the keyboard or the touch screen display the optional handwheel and the potentiometers status are sent to the mach
21. eventual body and the ball of absorbent cotton will be removed the solvent that remains on the UUT will not be wiped off and the box will be closed immediately afterwards for 24 hours The test will be performed at environmental temperature about 20 C Test 2 Very strict The units under test UUT are fully and thoroughly wet by solvent then will be closed into a closable box 120 x 85 x 65 mm for 24 h Approximately 5 ml solvent will be sprayed over the UUT The box will be closed and the UUT will remain in the closed box for at least 24 hours The test will be performed at environmental temperature about 20 C Touchscreen test procedure The Touchscreen is placed into a closable plastic box 120 x 85 x 65 mm and a ball of absorbent cotton appositely tinctured with solvent will be placed above it then the box will be closed for 1 h The test will be performed at environmental temperature about 20 29 TECHNICAL DATA 2 5 1 1 1 TEST RESULTS Denathured Ethyl Alcohol Unleaded Gasoline Blu Diesel Silicone Spray Kluber CONSTANT OY 32 Acetone Shell Garia 9603 M15 Rubber Keyboard Handles Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Handles Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Handles Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Handles Terminal housing Rubber cup Rubber lateral co
22. hine control logic and implementing the Emergency Stop function according to the safety level determined in a previous risk analysis User is responsible for interfacing the Emergency Stop push button to the machine control logic implementing the Emergency stop function in category 0 or category 1 according to EN 60204 2006 In case of drop or other possible damages of the device the stop function operation must always be checked by the operator GENERAL INFORMATION Releasing the Emergency Stop push button must never cause uncontrolled restart User is responsible for implementing this controls on the machine control logic The Emergency Stop push button on the handheld terminal is not a substitute for the Emergency Stop push button located on the machine For further and more detailed information about the Emergency Stop push button as the electrical and mechanical life please refer to paragraph 2 4 1 9 and 2 5 4 1 1 4 9 ENABLING DEVICE The Enabling Device is a three positions enable switch providing two redundant switching N O Normally Open contacts User should directly connect the Enabling Device outputs to the machine cabinet and monitoring devices For further information about the handheld terminal cable pin out please refer to paragraph 2 5 2 Respecting the standard EN60204 1 two positions Null and Panic represent off condition while only the Enable position allows activation The Enab
23. ine control logic through a serial or ethernet communication channel H3 is available in two versions depending on the desired communication interface ETHERNET or RS 422 The safety related devices available on the H3 handheld terminal are Emergency Stop push button Enabling Device and State Selector All handheld terminal outputs ETHERNET RS 422 signals and the safety related devices outputs are cable connected to the machine control logic Danger User is responsible for the correct device installation and interfacing to the machine control logic User is responsible for implementing the machine safety related functions H3 handheld terminal provides the best state of the art technology safety devices These allow to fulfill the best Performance Level PL according to EN ISO 13849 1 2008 and Safety Integrity Level SIL according to EN 62061 2005 please refer to paragraph 2 5 4 4 User should implement the safety related functions according to the application safety level determined in a previous risk analysis User during machine control logic implementation is responsible for considering all conditions related to the machine operations a checking the Emergency Stop push button Enabling Device and State Selector status b checking all possible further safety devices available on board of the machine safety fences optical barriers and so on GENERAL INFORMATION User is responsible for considering all further
24. ing serious risks or hazards that could lead to death injury serious physical damage or loss of any kind without the implementation of exceptionally stringent safety precautions Such risks and hazards include the use of H3 handheld terminal in the following applications nuclear reactions monitoring in nuclear power plants flight control systems flight safety mass transit control systems GENERAL INFORMATION medical life support systems control of weapons systems 1 4 3 PROTECTION AGAINST ELECTROSTATIC DISCHARGES Electrical components that are vulnerable to electrostatic discharge ESD must be handled accordingly Danger Do not touch the connector contacts Do not touch the contact tips when removing the protection covers 1 4 4 TRANSPORT AND STORAGE All kind of environmental temperature aggressive atmospheres humidity and mechanical stresses over the accepted limits explained in 2 5 must be avoided during transport and storage of the devices Two main considerations must be done in order to prevent damages during transport Warning always use the original packaging always keep the right environmental conditions as explained in the technical data 1 4 5 INSTALLATION Installation must take place according to the documentation and using suitable equipment and tools Warning All devices must be installed by qualified personnel and without voltage supplied All national regulatio
25. ion softkey function explaimed on the software applica tion panels 2 4 1 6 INTERFACES TO NG PLG H3 is available in two versions according to the desired communication interface RS 422 Full duplx seil interface bitrate is user configurable ETHERNET 100 Mbps Fast Ethernet fulfils standards IEEE 802 3 IEEE 802 3u 100BASE TX e supports auto cross over AUTO MDI function 2 4 1 7 USB INTERFAGE USB 2 0 HOST interface USB type A connector max 500mA output current 2 4 1 8 TOUCH SGREEN PEN The touch screen pen is easily accessible in the back on the right side of the terminal 20 TECHNICAL DATA Figure 10 Touch screen pen 2 4 1 9 SAFETY RELATED DEVICES Hereunder is shown the detail for the safety related devices position State Selectar Emergency Stop push button Figure 11 Safety related devices position For all the information about the safety related devices and functions please refer to paragraphs 1 4 8 1 4 9 1 4 10 and 2 5 4 2 4 2 OPTIONAL RFID TAG READER WRITER H3 terminal features an optional embedded RFID TAG reader writer Possible RFID TAG applications are user identification or tool machine identification H3 with embedded RFID reader writer gives the possibility of associating different operating rights to different handheld terminal operators or for instance 21 TECHNICAL DATA recognizing tools and machines and dynamically select the appropriate HMI
26. ling Device provided by H3 terminal allows the user to fulfil high PL according to EN ISO 13849 1 2008 and SIL according to EN 62061 2005 for the related safety function once it is interfaced with the machine control logic please refer to paragraph 2 5 4 2 Warning User is responsible for interfacing the Enabling Device to the machine control logic and implementing the enabling function according to the safety level determined in a previous risk analysis The enable switch fulfils its protective function only if the operator can recognize the danger in time In case of dangerous states the logic controller must provide that additionally to the enable switch another conscious start command should be required to allow activation The only person permitted in the dangerous area is the person activating the enable switch For further and more detailed information about the enable switch as the electrical and mechanical life please refer to paragraph 2 4 1 9 and 2 5 4 2 Functionality GENERAL INFORMATION The Enabling Device can have three different positions Switch position Function Enable switch Switching contact 1 Zero position Not pressed opened 2 Enable Pressed On engaged a Panic Pushed all the Off opened way in The positions null and panic must be cabled and controlled by the machine logic in order to guarantee a stop category 0 or 1 according to EN 60204 2006 Zero position Wh
27. ns about accident prevention must be taken into account Electrical installation must follow the fundamental guidelines line cross section protective ground connection the electrical limits explained in the technical data etc GENERAL INFORMATION 1 4 6 OPERATION MAIN FACTS Warning Take care not to squeeze and thus damage the cable with any object Make sure that nobody can fall over the cable to avoid that the device falls to grund Do not lay the cable over sharp edges to avoid damaging the cable sheat Always operate the touch screen with the proper touch pen Never use sharp objects that could damage the touch screen 1 4 7 SUPPLY VOLTAGE Caution The supply circuit must be protected using a 0 25A slow blow fuse 1 4 8 EMERGENCY STOP PUSH BUTTON The Emergency Stop push button provides two redundant switching N C Normally Closed contacts User should directly connect the Emergency Stop push button outputs to the machine cabinet and monitoring devices For further information about the handheld terminal cable pin out please refer to paragraph 2 5 2 The Emergency Stop push button provided by H3 terminal allows the user to fulfill high PL according to EN ISO 13849 1 2008 and SIL according to EN 62061 2005 for the related safety function once it is interfaced with the machine control logic please refer to paragraph 2 5 4 1 Warning User is responsible for interfacing the Emergency Stop push button to the mac
28. ous failures to these components and so the values of b10d MTTFd and for the Stop Push button and Enabling Device does not have any relevance from a mathematical point of view b10d MTTFd infinite and PFHd 0 2 6 CONNECTION BOX CABLING SCHEME The Connection Box as shown in picture 18 is divided in two parts Terminal Side upper part for interfacing H3 terminal to the Connection Box Controller Side lower part for interfacing the Connection Box to the machine NC PLC PIE JI2 RI1 R8 ETHERNET CONTROLLER C2 R6 RS SUPPLY zl SUPPLY OUT STOP BUTTON ENAB STATE SELECTOR POE ACCESS POINT F1 SWITCH 9 ETHERNET 2 JE 2 2h 2 2 X THT 3 2 1 Figure 19 Connection TOP view Connectors J6 J7 J10 J11 are not used Connection Box features a 0 25A slow blow fuse F1 Caution In case of F1 fuse break please replace only with 0 25A slow blow fuse size 20mm x 5mm Fuse type example Littlefuse 0218 250HXP 38 TECHNICAL DATA 2 6 1 CABLING TO CONNECTION Box Open connection User must connect cable wires to the terminal J1 For a correct cabling please refer to the following table VERSION RS 422 Wire Connection Connection Box J1 Yellow 3 Green 4 Pink 5 Grey 6 Yellow Brown 7 Yellow White 8
29. r is responsible for interfacing the State selector to the machine control logic and implementing the state selecting function according to the safety level determined in a previous risk analysis The State Selector function should be only related to the selection of the various working modes available on the machine by the logic controller For further and more detailed information about the State Selector as the electrical life plaese refer to paragrah 2 4 1 9 and 2 5 4 3 The State Selector must be connected by the user in order to meet the particular Performance Level according to EN 15013849 1 2008 or SIL Level according to EN 62061 2005 defined in the machine risk evaluation 11 GENERAL INFORMATION 1 4 11 ENVIRONMENTALLY FRIENDLY DISPOSAL All components related to H3 handheld terminal are designed to respect the environment and reduce as much as possible its impact on pollution 1 4 11 1 It is important to specify how to dismiss the different components of H3 terminal in order to have an environmentally friendly recycling process Component Disposal Cables Llectronics recycling Electronic boards Paper packaging Paper recycling Plastic packaging Plastic recycling 12 CHAPTER 2 TECHNICAL DATA 2 1 INTRODUCTION H3 handheld terminal is a small light and robust mobile panel featuring a powerful processor widely used in industrial products a high reliability solid state disc and a RAM m
30. surface must be planar and smooth within SS footprint 2 through hole 26 22 mm UNI 9703 DESKTOP MOUNT DESKTOP MOUNT METAL WOODEN PLASTIC SURFACE SURFACE 44 TECHNICAL DATA 2 8 STANDARDS H3 handheld terminal has been designed in order to conform to the following european directives and international standards 2 8 1 EC DIRECTIVES 2006 42 EC Machine Directive 2004 108 EC Electromagnetic Compatibility Directive EMC 2 8 2 INTERNATIONAL SAFETY STANDARDS Safety of Machinery EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements EN ISO 13849 1 2008 Safety of Machinery Safety related parts of control systems Part 1 General principles for design EN 62061 2005 Safety of Machinery Functional safety of safety related elec trical electronic and programmable electronic control systems 61000 1 2 3 Electromagnetic Compatibility EMC EN 61000 6 2 2006 Electromagnetic Compatibility EMC Part 6 2 Generic Stan dards Immunity for Industrial Environments EN 61000 6 4 2007 Electromagnetic Compatibility EMC Part 6 4 Generic Stan meu 7 dards Emission Standard for Industrial Environments EN 61000 4 2 2011 Electromagnetic compatibility EMC Part 4 2 Testing and measurement techniques Electrostatic discharge immunity test EN 2 EN 61000 4 5 2007 Electromagnetic compatibility EMC Part 4 5 Testing and ee measurement techniques S
31. trol logic are hereunder schematically presented HANDHELD TERMINAL MACHINE CABINET 24 V POWER SUPPLY POWER SUPPLY SAFETY CIRCUITS VO CIRCUITS AMPLIFIER INTERFACE INTERFACE STAND BY STATION Figure 5 H3 system overview 14 TECHNICAL DATA 2 2 SELECTION GUIDE rmmIzoz r WITH HANDWHEEL WITHOUT HANDWHEEL BLACK CABLE BLUE CABLE BLACK CABLE BLUE CARLE 10 tes M TYPE 10 Fi PART 1 lt 4 CONNECTION 5 a R I E 5 STAND BY STATION PART NUMBER Figure 6 H3 handeld terminal selection guide 15 TECHNICAL DATA 2 3 PRODUCT CODING Product coding scheme as below For ordering please contact your sales representative Custom fields e g specific configurations 1 Free termination 3 DB 25 connector H C Control S Safetv Product amp family 3 Version R S Wireless 5 S serial wired E Ethernet wired B Bluetooth wireless W WIFI Wireless 05 c C Windows L Linux Cable length 1 1 5 mt 2 10 mt 3 15 mt 4 20 mt Optionals R R RFID C Camera E Hearphones H Handwheel 0 S Splitter by station 2 4 GB SD card 3 8 GB SD card 0 0 1 Cable termination 2 Circular connector Figure 7 Product coding scheme 16 TECHNICAL DATA
32. urge immunity test EN 61000 4 6 2011 Electromagnetic compatibility EMC Part 4 6 Testing and measurement techniques Immunity to conducted distur bances induced by radio frequency fields N 61000 4 3 2007 Electromagnetic compatibility EMC Part 4 3 Testing and measurement techniques Radiated radio frequency electro magnetic field immunity test 45 TECHNICAL DATA EN 61000 4 8 1997 Electromagnetic compatibility EMC Part 4 8 Testing and measurement techniques Power frequency magnetic field im munity test EN 61326 3 1 2011 Immunity requirements for safety related systems and for equipment intended to perform safety related functions func tional safety General industrial applications EN 55011 2011 Industrial scientific and medical ISM radio frequency equip ment Electromagnetic disturbance characteristics Limits and methods of measurement EN 60228 2005 Conductors of insulated cables Degrees of protection and environmental tests EN 60529 1997 Degrees of protection provided by enclosures IP code 06 A1 2000 06 EN 60529 1991 A1 2009 Degrees of protection provided by enclosures IP code EN 60068 2 1 2007 Environmental testing Part 2 1 Tests TestA Cold EN 60068 2 2 2007 Environmental testing Part 2 2 Tests TestB Dry heat EN 60068 2 6 2008 Environmental testing Part 2 6 Tests Vibration si nusoidal EN 60068 2 30 2005 Environmental testing Part 2 30 Tests TestDb
33. ver Rubber Keyboard Handles Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Handles Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Rubber lateral cover Rubber Keyboard Handles Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Handles Terminal housing Rubber cup Rubber lateral cover Handles Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Handles Rubber cup Rubber lateral cover Handles Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Terminal housing Rubber cup Rubber lateral cover Rubber keyboard Handles Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Rubber lateral cover Rubber keyboard Handles Terminal housing Rubber cup Rubber lateral cover 30 Test 2 Rubber Keyboard heavy deformation reduced hardness Test 2 Terminal housing housing gets doughy Test 2 Rubber Keyboard rubber gets doughy Test 2 Handles loss of color Test 1 and 2 Handles loss of color Terminal housing clouding Rubber cup swelling TECHNICAL DATA Touchscreen test results Test passed with the following solvents Unleaded Gasoline Denatured Ethyl Alcohol Diesel Kluber CONSTANT OY 32 Acetone 31 TECHNICAL DATA 2 5 2 CABLE CONNECTIONS Ethernet version

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