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Panasonic FP0 Controller User`s Manual

1. unit mm in 13 1 2 FPO C10RM C10CRM C14RM C14CRM E8RM E16RM Illustration FPO C14RM Reference measurements for wiring 3 5 0 138 10 039 Approx 100 0 3 937 60 0 2 362 25 0 0 984 E 60 0 2 362 A 5 S Q a S N E 3 E S 8 3 Ps a q A Le Q y 2 st EE a S a 7 5 0 295 DIN rail DIN EN50022 35 1 378 attachment gapy unit mm in 13 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Dimensions FPO 18 1 Control Unit and Expansion I O Unit 13 1 3 FPO C16T C16CT C16P C16CP E16T E16P E8X EBYT E8YP E32T E32P E16X E16YT E16YP Illustration FPO C16T Reference measurements for wiring 18 0 709 fe Approx 78 0 3 071 60 0 2 362 3 5 0 138 25 0 0 984 60 0 2 362 gt a SG EXPANSION CONNECTOR e e st
2. First Second Third Total number of ntrol A 1 VO points ber o Con 9 expansion expansion expansion 1 0 unit 1 O unit 1 O unit 10 Input 6 Output 4 nput 6 Output 4 DE 14 Input 8 Output 6 E nput 8 Output 6 10 8 Input 10 Output 8 nput 6 Output 4 Input 4 Output 4 a _ 14 8 Input 12 Output 10 e nput 8 Output 6 Input 4 Output 4 DP 10 16 Input 14 Output 12 nput 6 Output 4 Input 8 Output 8 10 8 8 nput 6 Output 4 Input 4 Output 4 Input 4 Output 4 _ 14 16 Input 16 Output 14 T nput 8 Output 6 Input 8 Output 8 14 8 8 Ej nput 8 Output 6 Input 4 Output 4 Input 4 Output 4 E 10 16 8 Input 18 Output 16 a nput 6 Output 4 Input 8 Output 8 Input 4 Output 4 10 8 8 8 ulis za alie nput 6 Output 4 Input 4 Output 4 Input 4 Output 4 Input 4 Output 4 _ 14 16 8 Input 20 Output 18 a nput 8 Output 6 Input 8 Output 8 Input 4 Output 4 e 14 8 8 8 nput 8 Output 6 Input 4 Output 4 Input 4 Output 4 Input 4 Output 4 10 M 16 16 Input 22 Output 20 nput 6 Output 4 Input 8 Output 8 Input 8 Output 8 10 16 8 8 nput 6 Output 4 Input 8 Output 8 Input
3. received A B 6T3 4 D E TX F G 1 6T3 H ETX data Al Cannot be The reception x stored when code is deleted h reception by the F144 completed TRNS instruc R9038 i tion l flag is on Reception com off pleted flag on The reception com F144 TRNS pleted flag is instruction turned off by ex execution off ecuting the F144 TRNS instruction Stored Y Y Y Reception A A A A D D D D pu Ge H H buffer B B B B E E E E E Ele E e C C C C mej C o C C C C C ja Number of recep 1 lt 2 gt lt 3 gt lt 0 gt lt l gt 2 lt 2 gt 0 1 0 lt l gt lt i gt tion bytes Write pointer Number of Number of bytes Number of bytes received received is cleared bytes received is cleared when when F144 TRNS is cleared when start code is instruction is ex start code is received ecuted received The data is stored in the reception buffer in sequential order but at the point at which the start code is received the number of bytes received is cleared and the address write pointer is returned to the initial address in the reception buffer When the F144 TRNS instruction is executed the number of bytes received is cleared and the address write pointer is returned to the initial address in the reception buffer If there are two
4. do 0bo 0 gU p NDO eS Notes e The four COM terminals of input terminals are connected internally however they should be externally connected as well e The two terminals of output terminals are connected internally however they should be externally connected as well e The two terminals of the output terminals are connected internally however they should be externally connected as well 1 Either positive or negative polarity is possible for the input voltage supply e The I O number given above is the I O number when the expansion l O unit is installed as the first expansion unit The I O numbers for the expansion I O units will differ depending on the location where they are installed section 5 3 3 22 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Expansion I O Units 34 6 E32P 3 4 Pin Layouts X20 X21 X28 X29 COM Output Output Y20 Y21 E1 Y28 Y29 Load Load Load Load Load Load Load Load
5. Fe Note 1 l 5 6 kQ i A A Xn 6 toma E Note 1 EAS nternal V 3 S ew 2 Som el n hys i 4 il COM E Y I Output side s Le 1 Internal E e e d Load circuit Y MI pA YO F IN 1 i qr e Yn Internal l e e Load e circuit _ Da a Noe J 24 V DC External power supply and load voltage 1 The resistor in the control unit is 2 kQ for XO through X5 and 1 kQ for X6 through XF 2 Either positive or negative polarity is possible for the input voltage supply 2 19 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Optional Memory FPO 2 3 Internal Circuit Diagram When the load voltage differs from the 24 V DC external power supply for the driving the internal circuit Other than 24 V DC load voltage 5 V DC and 12 V DC and other load voltages can be connected FPO C16T C16CT C32T C32CT T32CT So Imputside 5 6 kQ X0 e e OO Y Internal p circuit ES T note 1 SUD ek 3 e e 1 X1 O i O hd e Internal pues ES 0 Note i i circuit m DT 1
6. Error Opera x Name tion Description and steps to take TIO code o uox o o status AE cra ra ra ra ra ra Mr ral E20 CPU error Stops Probably a hardware abnormality A AA p Please contact your dealer RAM EZ errori RAM E22 error2 RAM Probably an abnormality in the internal RAM E23 error3 Stops Please contact your dealer AF fe n RAM E24 error4 RAM E25 error5 Master memory The models of master memories are different A E25 model Stops Use the master memories created with the unmatch same model error FP e FPO FPOR FP 2 and FP1 C14 C16 Probably a hardware abnormality Please contact your dealer FP X When the master memory cassette is mounted the master memor cassette may be damaged Remove the master memory and check whether the ERROR turns off When the ERROR turned off rewrite the master memory as its contents are damaged and use it again When the ERROR does not turn off please E ler E26 OM ubi Stops contact your dealer alallala lalalala FP1 C24 C40 C56 C72 and FP M Probably an abnormality in the memory unit Program the memory unit again and try to operate If the same error is detected try to operate with another memory unit FP2 FP2SH FP10SH and FP3 There may be a problem with the installed ROM ROM is not installed ROM contens are damaged Program size stored on the ROM is larger than the capacity of the ROM QCheck the c
7. 3 4 9 ESYT E8YT Output B e Load Load e Y20 z Load Load L 6 i RC e Load Load 4 J e Load Load e B 470 3 4 10 E8YP E8YP Output E e Y20 E ya e H M e B 1 B 4 x Note The output number given above is the output number when the expansion output unit is installed as the first expansion unit The output numbers for the expansion output units will differ depending on the location where they are installed section 5 3 3 26 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Expansion I O Units 3 4 Pin Layouts 3 4 11 E16YT Output Output 00000000 00000000 Y20 Y21 Y28 Y29 Load Load Load Load Load Load Load Load Load Load Load Load dofgtodo oookokoo me Notes e The two terminals of the output terminals are connected internally however they should be externally connected as well e The two terminals of the output terminals are connected internally however they should be externally connected as well e The output number given above is the output number when the expansion output unit is installed as the first expansion unit The output numbers for the
8. PLC Timer 2 0 7 9 1 4 Timer set value setting o timer time setting number E ae WX1 WXO L Digital switches 8 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Precautions During Programming 8 3 Handling Index Registers RO HDF F81 BIN wt IX 0 F81 BIN wxo IxSvo Convert the BCD timer number data in WX1 to binary and set it in index register IX Convert the BCD timer set value in WXO to binary and stored in the timer set value area SV specified by contents of IX A y Example 2 External output of the elapsed value in a timer number specified by a digital switch WYO Timer elapsed 1 d Ll ee ower TIN PLC Timer ae e number 1 Digital setting switches WX1 R1 HDF F81 BIN wd IX F80 BCD IXEVO WYo Convert the BCD timer number data in WX1 to binary and set it in index register IX Convert the elapsed value data EV in the timer specified by IX to BCD and output it to word external output relay WYO 8 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Precautions During Programming FPO 8 4 Operation Errors 8 4 Operation Errors 8 4 1 Outline of Operation Errors An operation error is a condition in whi
9. Pulse output J Y1 gt Motor CW CCW output driver YY gt Stepping motor Servo motor 9 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net High speed Counter Pulse Output PWM Output FPO 9 1 Outline of Functions PWM output function By using the appropriate instruction the PWM output function enables a pulse output of the desired duty ratio When you increase the pulse width JU Ul a heating increases When you decrease it heating decreases 9 1 2 Performance of Built in High speed Counter Channel number There are four channels for the built in high speed counter The channel number allocated for the high speed counter will change depending on the function being used Counting range K 8388608 to K8388607 HFF8000 to H7FFFFF Coded 24 bit binary 9 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO High speed Counter Pulse Output PWM Output 9 2 Specifications and Restricted Items 9 2 Specifications and Restricted Items 9 2 1 Specifications Table of high speed counter function specifications Input output contact number Built in Memory area used Performance specifica Related being used high tions instruc speed Hen gt tions On off Count Input ib Control Elapsed M
10. i Note The output number given above is the output number when the expansion output unit is installed as the first expansion unit section 5 3 3 17 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Expansion I O Units FPO 3 4 Pin Layouts 3 4 Pin Layouts 3 4 1 E8RS E8RM E8RS E8RM O O X0 3 X0 3 3 ran E E ho a a Qe e 25 X23 a bc o oe Br su 40 a 40 Usa o so 60 m leo pam COM 2 EC E o0 ioc oO m Yo 3 2c Y20 Yo 3 Bs FP eins dk E A ves s fhe pI 60 ea 60 70 e 70 Load 8 8 Load o COM Load e Load e Power supply e Either positive or negative polarity is possible for the input voltage supply e The I O number given above is the I O number when the expansion l O unit is installed as the first expansion unit The I O numbers for the expansion I O units will differ depending on the location where they are installed section 5 3 3 18 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Expansion I O Units 3 4 Pin Layouts 3 4 2 E16RS E16RM X20 X0 7 X27 COM 7a Y20 w 000000 D Load Load Load Load oa Y27 8
11. 1 8 1 3 2 Transistor Output Type Units 1 9 1 4 Programming ToolS occ ualere RC ERI ES 1 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Overview FPO 1 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Overview 1 1 Components 1 1 Components 1 1 1 FPO Control Units Built in Specifications Product memor Power Product d Number of ke Connection N name Program V O point supply O oints e capacuty P voltage yp FPO C1 EEPROM Input 6 24V DC Relay out Terminal block FPO C10RS P02123 OC T0 NE 2 7k steps Output 4 Sink Sourse put 2A Control Unit common ex connector FPO C10RM P02113 FPO C10 EEPROM Input 6 24 V DC Relay out minal block FPO C10CRS P02123C Control Unit 2 7k steps Output 4 Sink Sourse put 2A with common RS232C ex connec FPO C10CRM P02113C port FPO C14 EEPROM Input 8 24 V DC Relay out minal block FPO C14RS P02223 4 2 7k steps Output 6 Sink Sourse put 2A Control Unit common ex connector FPO C14RM P02213 FPO C14 EEPROM Input 8 24V DC Relay out minal block FPO C14CRS P02223C Control Unit 2 7k steps Output 6 Sink Sourse put 2A with common RS232C ex connec FPO C14CRM P02213C port EEPROM 16 Input 8 24V DC 24V DC Transister MIL connector FPO C16T AFP02343 2 7k ste
12. ST lt Begins a logic operation by comparing two 16 bit data in the comparative condition S1 lt S2 ST Begins a logic operation by comparing two 16 bit data in the comparative condition S1 lt S2 or S1 S2 16 bit data compare AND AN r SLS 4 Connects a Form A normally open contact serially by comparing two 16 bit data in the comparative condition S1 S2 AN lt gt r lt gt S1 825 Connects a Form A normally open contact serially by comparing two 16 bit data in the comparative condition S1 lt S2 or S1 gt S2 AN gt r gt S S 4 Connects a Form A normally open contact serially by comparing two 16 bit data in the comparative condition S1 gt S2 AN gt AN lt r gt 1 825 m lt Sis 4 Connects a Form A normally open contact serially by comparing two 16 bit data in the comparative condition S1 gt S2 or S1 S2 Connects a Form A normally open contact serially by comparing two 16 bit data in the comparative condition S1 lt S2 AN lt r lt S1 S2 Connects a Form A normally open contact serially by comparing two 16 bit data in the comparative condition S1 lt S2 or S1 S2 16 bit data compare OR OR S S 4 Connects a Form A normally open contact in parallel by comparing two 16 bit data in the comparative condition S1 S2 OR lt gt
13. 2 26 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Optional Memory 2 5 Backing Up the 10 K Step Type 2 5 Backing Up the 10 K Step Type Recharging the internal backup battery A secondary battery rechargeable type is used as the backup battery in the control unit 10 K step type When shipped this battery is not charged therefore please make sure it is sufficiently charged before using Recharging is automatic when DC power is supplied When backup is possible of operation memory Relationship between recharging time and backup time The number of days for the backup time changes with the proportion of recharging time Please use the graph below to verify the number of days for the backup time Relationship between recharging time and backup time B 190 a c 80 50day 25 C 40day 25 C K 60 a p 30 day 25 C t 20 m 10 day 25 C e 1 i T 1 0 8 16 24 48 72 Recharging time h Number of days for backup depending on ambient temperature The number of days for the backup differs as shown in the table below when recharging is done for 72 hours at a certain ambient temperature Number of days for backup time 70 C Approx 14 days 25 C Approx 50 days 20 C Approx 25 days 2 27 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Optional Memory
14. Using FPWIN GR Diable Enable Using FP programmer II H0 Modem disabled H8000 Modem enabled 14 13 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Add Default Item Name Descriptions ress value C10C C14C C16C 0 to 1659 KO to 417 Starting address setting 0 K1659 for received buffer KO C32C SL1 0 to 6143 KO to K6143 T32C 0 to 16383 KO to K16383 C10C C14 1660 Capacity C C16C K1660 0 to 1660 KO to K1660 setting for 6144 418 reception 320 SL1 6144 0 to 6144 KO to K6144 buffer 16384 T32C K16384 0 to 16384 KO to K16384 14 14 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 14 1 2 Table of Special Internal Relays for FPO The special internal relays turn on and off under special conditions The on and off states are not output externally Writing is not possible with a programming tool or an instruction FPO Address Name Description R9000 Self diagnostic error Turns on when a self diagnostic error occurs flag The self diagnostic error code is stored in DT9000 R9001 to R9003 Not used E VO verification error Turns on when an I O verification error occurs R9004 The position number of the I O where the verification error flag was occurred is stored in DT9010 R9005 R9006 Not used Turns on and keeps th
15. liliis 2 18 2 3 1 Relay Output Type C10RS C10CRS C10RM C10CRM C14RS C14CRS C14RM C14CRM 2 18 2 3 2 Transistor Output Type 2 19 2 3 2 1 NPN Open Collector Type C16T C16CT C32T C32CT T32CT 2 19 2 3 2 2 PNP Open Collector Type C16P C16CP C32P C32CP T32CP 2 21 w next page Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Optional Memory FPO 2 4 E AA cote noel ed etat dines 2 22 2 4 CT10RS C1OCRS C1ORM C1OCRM 2 22 2 4 2 C14RS C14CRS C14RM C14CRM 2 22 243 C16T C16CT x olt s E eats 2 23 244 C16P C16CP lt a veas 2 24 2 45 C32T7 C32CT T32CT usse 2 25 24 6 C32P C32CP T32CP 2 26 2 5 Backing Up the 10 K Step Type 2 27 2 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Optional Memory 2 1 Parts and Terminology 2 1 Parts and Terminology There are sixteen different control unit types available 1 o oc 520 Im 9 10 11 12 13 14 15 16 17 18 C10RS terminal type C14RS terminal type C10CRS with RS232C port terminal type C14CRS with RS232C port terminal type C10RM connector type C14RM connector type C10CRM with RS232C port connector type C14CRM with RS232C port connector type C16T C16P C16CT with RS232C port C16CP with RS232C port C
16. Resistor Output AMV Load terminal FPO id COM Output Inductor upu 2000 Load terminal FPO COM 7 13 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Wiring FPO 7 6 Wiring the Terminal Type 7 6 Wiring the Terminal Type A screw down connection type terminal block socket for terminal of FPO control unit and analog I O unit is used The terminal block socket and suitable wires are given below Terminal block socket Terminal block socket item Description Manufacturer Phoenix Contact Co Model MC1 5 9 ST 3 5 Product number 1840434 Suitable wires twisted wire em Despion Control unit Size AWG 24 to 16 Conductor cross sectional area 0 3 to 1 25 mm Analog I O unit Size AWG 28 to 16 Conductor cross sectional area 0 08 to 1 25 mm Pole terminal with a compatible insulation sleeve If a pole terminal is being used the following models are marketed by Phoenix Contact Co Manufacturer Cross sectional Product number area mm Phoenix Contact Co AWG 24 Al 0 25 6YE AWG 20 Al 0 5 6WH AWG 18 Al 0 75 6GY AWG 18 Al 1 6RD Pressure welding tool for pole terminals Manufacturer Phoenix Contact Co Type CRIMPFOX UD6 Product number 12 04 436 When tightening the terminals of the terminal block socket use a screwdriver Phoenix Contact Co Product no 1205037 wit
17. DT9019 2 5 ms ring counter The data stored here is increased by one every 2 5 ms HO to HFFFF Difference between the values of the two points absolute value x 2 5 ms Elapsed time between the two points 14 18 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Address FPO C10 FPO T32 C14 C16 C32 SL1 Name Descriptions DT9020 Availabl e type SL1 S LINK status flag error flag DT9020 S LINK communication satus 1 Communication in progress ERR4 1 Disconnected wire or S LINK input output unit error ERR3 1 Problem with voltage level between D and G Not used ERRI1 1 Short circuit between D and G Notes ERR1 and ERR3 occur even if the power supply on the S LINK side is interrupted but are canceled when the power supply is turned on again ERR4 is held To cancel it repair the disconnected wire in the S LINK syste or whatever iscausing the problem and then either turn the power to the FPO on again press the SET switch to reset it or turn the power supply on again on the S LINK unit side 14 19 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Address FPO C10 FPO T32 C14 C16 C32 SL1 Name Descriptions When normal 15 876543210 No of units connected 0 to128 0 to H80
18. Decremental input CCW l on UA ect on A F le AR A ges Count n n 1 n 2 n 3 2 1 Incremental decremental input mode separate input mode on xo E m Lf Li Lf Li Li D off j on pe c c FIEL Fl Increasing Decreasing Increasing Decreasing p Directional distinction mode on l on xi ee Lot Count 0 112 3 4 3 2 1 0 Increasing Decreasing 9 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO High speed Counter Pulse Output PWM Output 9 3 High speed Counter Function 9 3 3 O Allocation The inputting as shown in the table on section 9 2 1 will differ depending on the channel number being used The output turned on and off can be specified from YO to Y7 as desired with instructions F166 and F167 When using CHO with incremental input and reset input Count input Xo Reset input x2 On and off output Yn The output turned on and off when values match can be specified from YO to Y7 as desired When using CHO with 2 phase input and reset input A phase input _ E X0 B phase input x1i Reset input x2 On and off output Yn gt The output turned on and off when values match can be specified from YO to Y7 as desired 9 11 Phone 800
19. o LI L E m Internal K e e Load e circuit J I bL i Tv mm 24VDC Load voltage and 6 oo external power supply 1 The resistor in the control unit is 2 kQ for XO through X5 and 1 kQ for X6 through XF 2 Either positive or negative polarity is possible for the input voltage supply 2 21 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Optional Memory FPO 2 4 Pin Layouts 2 4 Pin Layouts 2 4 1 C10RS C10CRS C10RM C10CRM C10RS C10CRS C10RM C10CRM Power supply Load Load Power supply C14RS C14CRS C14RM C14CRM Load Load e Load e Load e Power supply Load Power supply Load Power supply Either positive or negat
20. 8 7 8 7 3 Rewrite procedure Rewrite Function During RUN FPWIN GR Ladder symbol mode Maximum of 128 steps Changes are performed by block When PG conversion is ex ecuted online the program will be rewritten Block b Block a Procedures and Operation of Rewrite During RUN FPWIN GR Boolean mode FP Programmer II Rewriting performed by step Caution is required as rewriting takes place simulta neously with the change In the case of FP Programmer Il the mode must be changed See section 8 7 4 Operation of each instruction If an instruction written in block a is deleted in block b the condition before the re write will be held If an instruction written in block a is deleted in block b the condition before the rewrite will be held Y contact relays which are on will be held in the on status To turn them off in the RUN mode use forced output If an instruction written in block a is deleted in block b the condition before the re write will be held Set values specified by K constants in TM CT instruc tions are preset in all of the corresponding SV s in the program Elapsed values EV do not change If an instruction written in block a is deleted in block b the condition before the rewrite will be held Set values specified by K constants in TM CT in structions are preset in all of the corresponding SV s in the program Elapsed values EV do not
21. lt gt SL S24 Connects a Form A normally open contact in parallel by comparing two 16 bit data in the comparative condition S1 lt S2 or S12 S2 OR v S1 S2 J Connects a Form A normally open contact in parallel by comparing two 16 bit data in the comparative condition S1 gt S2 OR gt r gt S1 S2 gt Connects a Form A normally open contact in parallel by comparing two 16 bit data in the comparative condition S1 gt S2 or S1 S2 OR lt r lt SiS2 4 Connects a Form A normally open contact in parallel by comparing two 16 bit data in the comparative condition S1 lt S2 OR lt J m lt St S2 Connects a Form A normally open contact in parallel by comparing two 16 bit data in the comparative condition S1 lt S2 or S1 S2 Available X Not available A Not available partially 14 33 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Name Boolean Symbol Description Steps FP e FPO FPOR FPZ FP X FP2 FP2SH FP10SH 32 bit data compare Start STD co S1 S24 Begins a logic operation by comparing two 32 bit data in the comparative condition S1 1 S1 S2 1 S2 Q STD lt gt D lt gt Si S2 EAS A Begins a logic operation by comparing two 32 bit data in t
22. AFG85 19 tec attese estet 13 9 13 6 3 AFC8521 AFC8523 Programmer 13 10 13 6 4 AFC85305 AFC8531 AFC8532 For extending for the tool port 13 10 13 7 Connection between RS232C port and PC 13 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Dimensions FPO 13 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Dimensions 13 1 Control Unit and Expansion I O Unit 13 1 Control Unit and Expansion I O Unit 13 1 1 FPO C10RS C10CRS C14RS C14CRS E8RS E16RS Illustration FPO C14RS Reference measurements for wiring 8 5 0 335 3 5 0 138 25 0 0 984 Approx 100 0 3 937 gt 60 0 2 362 60 0 2 362 E 8 El B pm EXPANSION O CONNECTOR B E gt O m I TET hi e E S D E SS 2 put ZE eo 8 S pe SS 1 G a O m T g 9 O us 3 O E 8 S MN 9 2 Y F l LO e e EJ 7 5 0 295 DIN rail DIN EN50022 35 1 378 attachment gapy
23. CCOO LT S UNK address Input 64 points X80 to X8F Oto 15 X90 to X9F 16 to 31 X100 to X10F 32 to 47 X110 to X11F 48 to 63 Output 64 points Y80 to Y8F 64 to 79 Y90 to Y9F 80 to 95 Y100 to Y10F 96 to 111 Y110 to Y11F 112 to 127 FPO Expansion Units The I O allocation of the FPO expansion unit is determined by order of connection Type of Expansion Unit I O number First expansion Second Third expansion expansion E8X Input 8 points X20 to X27 X40 to X47 X60 to X67 E8R Input 4 points X20 to X23 X40 to X43 X60 to X63 Output 4 points Y20 to Y23 Y40 to Y43 Y60 to Y63 E8YR E8YT E8YP Output 8 points Y20 to Y27 Y40 to Y47 Y60 to Y67 E16X Input 16 points X20 to X2F X40 to X4F X60 to X6F E16R E16T E16P Input 8 points X20 to X27 X40 to X47 X60 to X67 Output 8 points Y20 to Y27 Y40 to Y47 Y60 to Y67 E16YT E16YP Output 16 points Y20 to Y2F Y40 to Y4F Y60 to Y6F E32T E32P Input 16 points X20 to X2F X40 to X4F X60 to X6F Output 16 points Y20 to Y2F Y40 to Y4F Y60 to Y6F 12 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Specifications 12 2 I O Allocation Table Analog I O Unit The I O allocations of the analog I O unit are determined by the position at which the unit is installed Type First expansion Second Third expansion expansion Input CHO 16 points WX X20 to X2F WX4 X40 t
24. instruction is executed the elapsed value for the High speed counter high speed counter is automatically transferred elapsed value area for ch Note1 to the special registers DT9048 and DT90049 DT9049 DT9049 DT90048 and DT90049 The value can be written by executing F1 DMV instruction The target value 24 bit data of the high speed DT90050 DT9050 counter specified by the high speed counter instruction is stored here High speed counter Target values have been preset for the various target value area for i instructions to be used when the high speed ent ENEN counter related instruction F166 to F170 is DT90051 DT9051 executed These preset values can only be read and cannot be written Note1 In the FPO compatibility mode of FPOR it is 32 bit data 14 22 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Address FPO T32 FPO C10 C14 C16 C32 SL1 Name Descriptions DT90052 DT9052 High speed counter control flag A value can be written with FO MV instruction to reset the high speed counter disable counting stop high speed counter instruction F168 and clear the high speed counter Control code setting Control code L Binary Sortware reset 0 Yes 1 Disable Count 0 Enable 1 Disable Hardware reset 0 Enable 1 Disable High speed counter clear 0 Continue 1 Clear Software
25. Deci mal S LINK address Deci mal S LINK address Y82 66 42 Y92 82 52 Y83 67 43 Y93 83 53 Y102 98 62 Y103 99 63 Y112 114 72 Y113 115 73 12 13 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications FPO 12 5 Specification Power Supply Unit I O Link Unit 12 5 Specification Power Supply Unit I O Link Unit 12 5 1 FPO Power Supply Unit AFP0634 tem Specfication Rated operating voltage 100 to 240 V AC Operating voltage range 85 to 264 V AC Frequency 50 60 Hz Rated frequency 47 to 63 Hz phase Single phase Inrush current 30 A 0 p or less Cold start Leakage current 0 75mA Holding time 10ms Output Rated output 24V 596 DC 0 7A Rated output current Oto 0 7A Output ripple 500mV p p or less Regulation Over Current Regulation 0 74A Life time Over Voltage Regulation Available 20 000h at 55 C 12 5 2 FPO I O Link Unit AFP0732 item Specification o Communication method Two line half duplex Synchronous method A synchronization system Transmission line Twisted cables Twisted pair cable or VCTF Min 0 75mm2 2C JIS Transmission distance Total length Max
26. FPO A D Input specifications Number or channe 8 channels FP0 A80 AFP0401 Converter Input range Oto 5 V 10 to 10 V Resolution 1 4000 Unit 0 to 20 mA Resolution 1 4000 FPO D A Output specifications Number or channel 4 channels FPO A04V AFP04121 Converter Output range 10 to 10 V Resolution 1 4000 Unit 4 to 20 mA Resolution 1 4000 FPO A0Al AFP04123 FPO RTD Input 6 Pt 100 Pt 1000 Ni 100 Resistance FPO RTD6 AFP0430 Unit 1 1 4 Link Units Product at MP Power supply Product Specifications voltage No This unit is for making the FPO function as a slave station of the CC Link FPO CCLS AFP07943 Only one unit can be connected to the furthest right edge of the FPO expansion bus Note Accuracy will change if an FPO thermocouple unit is used at the same time For details please refer to the catalog or to the CC Link Unit manual FPO I O Link This is a link unit designed to make the FPO function as a station to MEWNET F FPO IOL AFP0732 Unit remote I O system C NET This is an RS485 adapter designed to allow use of the Computer link function for AFP15402 adapter S2 connecting to a host computer via C NET It comes with a 30 cm FPO tool port type cable A power supply is not required for FPO side C NET This is an RS485 adapter designed to allow use of the Computer link function for 100 to 240 V DC AFP8536 adapter connecting to a network connected PLC via C NET from a host computer
27. amp DEL SPACE DC1 DC3 DC4 ETB CAN EM SUB ESC FS GS RS US 0 NUL SOH b7 b4 1 STX DC2 ETX EOT ENQ NAK ACK SYN BEL BS HT LF VT FF CR SO SI 0 0 0 0 0 0 0 00 0 1 b7 b6 b5 b4 b3 b2 b1 bO Pe 14 71 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 14 72 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Record of changes Manual No Date Description of changes ACG M0084 1 JAN 1997 First edition ACG M0084 2 JUL 1997 2nd edition Size change from A5 to B5 Newly addition of FPO transistor output type information ACG M0084 3 JUN 1998 3rd edition Descriptions for FPO control units with RS232C port are added Descriptions for FPO input only and output only type expansion units are added Descriptions for FPO analog I O unit is added ARCT1F389E FEB 2004 4th edition Addition Programming Manual Chapter 4 ACG M0084 3 Chapter 5 Chapter 6 Chapter 8 S LINK Control unit ARCT1F263E Delete Chapter 8 Connecting the I O P Display Panel Chapter 9 Trial Operation ARCT1F389E 1 FEB 2006 5th edition ARCT1F389E 2 JUN 2007 6th edition ARCT1F389E 3 FEB 2009 7th edition Change in Corporate name ARCT1
28. note 3 No of input output points 64 points input 64 points output Fixed Display Transmission Green LED blinks in response to synchronization signals indicators display SEND Error indicator Red LED light up depending on the error Error address If the system error occurs the error address is displayed using the red 7 segment display LED Ime Notes 1 For detailed information on current consumption refer to Determining the Power Supply in the S LINK Design Manual 2 The output capacitance for the D G line of the S LINK controller and booster is indicated by FAN out and the input capacitance from the D G line of the S LINK configuration unit is indicated by FAN in When configuring the S LINK system the configuration should be set up so that the FAN out total gt or the FAN in total For detailed information on calculating the FAN in value and other values see the S LINK Design Manual 3 The FPO S LINK control unit does not have a loop wiring function 4 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO S LINK Control Unit 4 3 Wiring the Power Supply 4 3 Wiring the Power Supply With the FPO S LINK control unit power must be supplied at two locations power supply connector and S LINK terminal block 4 3 1 Wiring to Power Supply Connector This is the power supply for the programmable controller section and th
29. AWG20 with Molex socket attached at one end 0 5 mm 1 set 2 cables blue amp white Length 1 m 3 281 ft AFP0551 2 cable set Length 3 m 9 843 ft AFP0553 2 cable set Wire pressed terminal cable 10 leads AWG22 0 3 mm with con Length 1 m 3 281 ft AFP0521 2 cable set Transistor output type 1 O cable nectors attached at one end 1 set 2 cables blue amp white Length 3 m 9 843 ft If you are using flat cable connector request the part specified below for a connector with an asymmetrical design to prevent mistaken polarity 10 pin AFP0523 2 cable set AFP0808 4 sockets per pack Flat cable connector for FPS FPO transistor type unit AFP0802 2 sockets per pack AFP0801 2 sockets per pack AFP0807 2 sockets per pack AFP0581 1 socket per pack Terminal socket Attaches to relay output and terminal block type Additional part Molex socket Attaches to relay output and Molex connector types Additional part Wire press socket Attaches to transistor output type Additional part FPO Power cable Attaches to FPO various units Additional part Length 1 m 3 281 ft 1 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Overview 1 2 Expansion Possibilities 1 2 Expansion Possibilities Be sure to check that the units are added according to the following restrict
30. Bie BIN Mr ys BIN a E hE EET eco F80 BCD instruction RNN Data outed fom oo o T o TT 7 segment I 7 1 9 9 2 display l g g C 8 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Precautions During Programming 8 3 Handling Index Registers 8 3 Handling Index Registers 8 3 1 Index Registers Like other registers index registers have two points IX and IY for reading and writing 16 bit data Use an index register to indirectly specify a memory area number This is also called index modification A il Example Transferring the contents of data register DT100 to the number specified by the contents of an index register RO H HH FO MV DT100 IXDTO Base memory area In this example the number of the destination data register varies depending on the contents of IX with DTO acting as a base For example when IX contains K10 the destination will be DT10 and when IX is K20 the destination will be DT20 In this way index registers allow the specification of multiple memory areas with a single instruction and thus index registers are very convenient when handling large amounts of data 8 3 2 Memory Areas Which can be Modified with Index Registers Index registers can be used to modify other types of memory areas in addition to data registers DT IXWXO IXWY1 IXWRO IXSVO IXEV2 IXDT100 Constants can a
31. COM oa oa oa EEE Power supply gt Notes e Either positive or negative polarity is possible for the input voltage supply e The I O number given above is the I O number when the expansion l O unit is installed as the first expansion unit The I O numbers for the expansion I O units will differ depending on the location where they are installed section 5 3 3 19 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Expansion I O Units FPO 3 4 Pin Layouts 3 4 3 E16T Input o O X21 o O Loo COM Output Y21 e Load Load e e Load Load e e Load Load e e Load Load e EJ x Notes e The two COM terminals of input terminals are connected internally however they should be externally connected as well 1 Either positive or negative polarity is possible for the input voltage supply e Thel O number given above is the I O number when the expansion l O unit is installed as the first expansion unit The I O numbers for the expansion I O units will differ depending on the location where they are installed secti
32. E gt Xo x2 e Program example 3 Program in which the example 3 is rewritten PSHS X0 x1 YO X0 x1 YO seCh e XO x2 Yi Ww ins gt HH Hor XO xa POPS When a combination of contacts are set as the trigger execution condition of a differential instruction DF or timer instruction do not use an AND stack ANS instruction read stack RDS instruction or pop stack POPS instruction 8 18 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Precautions During Programming 8 7 Rewrite Function During RUN 8 7 Rewrite Function During RUN 8 7 1 Operation of Rewrite During RUN How Operation of Rewrite During RUN The FPO allows program rewriting even in RUN mode When a rewrite is attempted during RUN the tool service time is temporarily extended program rewriting is performed and operation is resumed without the need to change the mode For this reason the time of the scan during the RUN rewrite extends from several msec to several hundreds of msec Operation During Rewrite External output Y is held External output X is ignored The timer T stops the clock Rise and fall changes in the inputs of differential instructions DF counter instructions CT and left right shift registers F119 LRSR are ignored Interrupt functions are stopped Internal clock relays special internal relays are also stopped Pulse output is stopped du
33. Home sensor XO Positioning start x1 Oo e R Positioning start x2 O O e Home return start x3 Oo o e Near home sensor X4 Forward JOG start X5 O O 9 Reverse JOG start X6 Oo O Overrun X7 c bd a contact y b contact a contact b contact Stepping motor Moving table side side Stepping motor driver Output terminal Pulse output YO Pulse input COM Directional input Directional output Silo See note 24 V DC power supply gx Note When the stepping motor input is a 5 V photo coupler type connect a 2 KO 1 4 W resistor 9 25 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net High speed Counter Pulse Output PWM Output FPO 9 4 Pulse Output Function Relative value positioning operation plus direction When X1 turns on a pulse is output from YO At this time directional output Y2 does not turn on xi R903A R12 R10 Hor Positioning operations running R10 R10 R11 DF J Positioning operations start Control code H102 refer to instruction F168 SPD1 Initial speed 500 Hz Maximum speed 5000 Hz H FO MV H102 DT 100 FO MV K500 DT 101 FO MV K5000 DT 102 FOMV K200 DT 103 Acceleration decelera tion time 200 ms FOMV KO DT 106 Movement amount A A LLLI LLLIL A LLL
34. In the above program the near home input is enabled in step 1 and 0 is entered just after that in step 2 to perform the preset operations A il Example 2 Performing a forced stop of the pulse output X7 HH DF F0 Mv H 8 DT9052 Fo MV H 0 DT9052 Elapsed value write and read instruction F1 This instruction is used to read the pulse number counted by the built in high speed counter Specify this instruction together with the F1 DMV instruction and the special data register DT9044 DT90044 The elapsed value is stored as 32 bit data in the combined area of special data registers DT9044 and DT9045 DT90044 and DT90045 Use this F1 DMV instruction to set the elapsed value A y Example 1 Set the initial value of K3000 in the high speed counter example of writing the elapsed value X7 HH DF F1 DMV K3000 DT9044 J A il Example 2 Reads the elapsed value of the high speed counter to DT100 X7 H DF F1 DMV DT9044 DT100 Each time the ED instruction is executed the elapsed value is automatically transferred from the elapsed value area to the special data registers DT9044 and DT9045 DT90044 and DT90045 9 24 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO High speed Counter Pulse Output PWM Output 9 4 Pulse Output Function 9 4 5 Sample Program for Positioning Control Wiring example FPO Input terminal
35. O O O of 2 F86 32 bit data DNEG D Inverts each bit of data of D 1 D and P86 complement PDNEG adds 1 inverts the sign 3 0 O0 O0 O0 O0 O O of 2 F87 16 bit data ABS D Gives the absolute value of the data of P87 absolute PABS D 3 9 9 9 9 9 9 8 F88 32 bit data DABS D Gives the absolute value of the data of P88 absolute PDABS D 1 D gum ee ea a F89 16 bit data EXT D Extends the 16 bits of data in D to 32 P89 sign extension PEXT bits in D 1 D 3jyajajajajaja a F90 Decode DECO S n D Decodes part of the data of S and P90 PDECO stores 7 OJO OJOJOJo Oo itin D The part is specified by n F91 7 segment SEGT S D Converts the data of S for use in a 7 P91 decode PSEGT segment display and stores it in D 1 5 O OJOJ O OJ O O D F92 Encode ENCO S n D Encodes part of the data of S and P92 PENCO stores it in D The part is specified by 7 a jajajajajaja n F93 16 bit data UNIT S n D The least significant digit of each of the P93 combine PUNIT n words of data beginning at S are 7 QO OJ Oj O O O O stored united in order in D Available X Not available A Not available partially 14 40 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num Name Boo Ope Description ber lean rand escriptio Steps FP e FPO FPOR FP FP X FP2 FP2SH FP10SH F94 16 bit data distribute DIST S n Each of t
36. Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO S LINK Control Unit 4 6 S LINK System Address Recognition 4 6 S LINK System Address Recognition 4 6 1 Recognizing the Address Before the S LINK system is being operated for the first time turn on the power supply and then press the system SET button When the system SET button is pressed the number of connected devices recognized by S LINK control unit blinks on the error address display in hexadecimal RA ERROR PO dx ADDRESS _ Er es 15 fa H H 20 ERROR ADDRESS display a oo Displaying in hexadecimal lan oO R is SET 9 System SET button o If the actual number of connected devices differs from the number displayed since an unrecognized S LINK device exists check for address overlapping improper connection etc Subsequently an error check is carried out based on this status When an address is recognized that status is stored in the EEPROM so it is not necessary to press the system SET button after that point each time the power supply is turned on When the power supply is switched on for the first time after completing the S LINK system wiring an arbitrary error display may appear This does not indicate any abnormal operation If the system SET button is pressed this display is erased If an error address is displayed during operation confirm
37. S and xix xix x ala Le mi continues from there 1 Label LBL Loop LOOP The program jumps to the label 4 LH instruction and continues from there the 5 i o SH number of jumps is set in S 3 0 0 0 JO0jO OJO Label LBL 1 Break BRK Stops program execution when the H BRK predetermined trigger turns on in the 1 xX x x xx ojo O Available X Not available ZA Not available partially 1 In the FP2 FP2SH FP10SH when internal relay WR240 or higher is used the number of steps is the number in parentheses Also in the FP2 FP2SH FP10SH when the specified internal relay number word address has an index modfier the number of steps is the number in parentheses 2 In the FP2 FP2SH FP10SH when the number n in a jump instruction has an index modifier the number of steps isthenumber in parentheses 3 In the FP2 FP2SH FP10SH when the number n in a loop instruction has an index modifier the number of steps is the number in parentheses 14 30 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ae D e 2 elo LE u xa amp Name Boolean Symbol Description a d E I 0 a LL End ED co H The operation of program is ended 1 lalolalaloloalo Indicates the end of a main program Conditional CNDE The operat
38. This will call up the content of error and the address where the error occurred Correct the program while referring to the content of error 14 56 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Self diagnostic Error This error occurs when the control unit CPU unit self diagnostic function detects the occurrence of an abnormality in the system The self diagnostic function monitors the memory abnormal detection I O abnomal detection and other devices When a self diagnostic error occurs The ERROR turns on or flashes The operation of the control unit CPU unit might stop depending on the contect of error and the system register setting The error codes will be stored in the special data register DT9000 DT90000 In the case of operation error the error address will stored in the DT9017 DT90017 and DT9018 DT90018 Clearing the self diagnostic error At the STATUS DISPLAY execute the error clear Error codes 43 and higher can be cleared You can use the initialize test switch to clear an error However this will also clear the contents of operation memory Errors can also be cleared by turning off and on the power while in the PROG mode However the contents of operation memory not stored with the hold type data will also be cleared The error can also be cleared depending on the self diagnostic error set instruction F148 ERR Steps to take for self d
39. WK Writes the timer counter elapsed value Register or Reset contacts monitored MC Registers the contact to be monitored Register or Reset data monitored MD Registers the data to be monitored gas Monitors a registered contact or data using the Monitoring start MG code MC or MD Embeds the areaof a specified range in a 16 Preset contact area fill command SC P g point on and off pattern Wri h h f Preset data area fill command SD rites the same contents to the data area of a specified range Read system register RR Reads the contents of a system register Write system register WR Specifies the contents of a system register R h ificati f th l Read the status of PLC RT eads the specifications of the programmable controller and error codes if an error occurs i i f th Hemote control BM Switches the operation mode of the programmable controller Abort AB Aborts communication 14 69 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 14 6 Hexadecimal Binary BCD a BCD data Decimal Hexadecimal Binary data Binary Coded Decimal 0 0000 00000000 00000000 0000 0000 0000 0000 1 0001 00000000 00000001 0000 0000 0000 0001 2 0002 00000000 00000010 0000 0000 0000 0010 3 0003 00000000 00000011 0000 0000 0000 0011 4 0004 00000000 00000100 0000 0000 0000 0100 5 0005 00000000 00000101 0000 0000 0000 0101 6 0006 00000000 00000110 0000 0000 000
40. contact 1 in parallel 2 ajajajoajojoja Leading xvRrcLee Begins a logic operation only for one scan AlA edge sTt Lh when the leading edge of the trigger is 2 x lxloal 2 2lala start detected Trailing xvRrcGLpee Begins a logic operation only for one scan AlA edge ST H when the trailing edge of the trigger is 2 xixilol2 2 io o start detected Leading To Connects a Form A normally open contact AJA edge ANT gt 1 1 serially only for one scan when the leading 2 xixilol2 2 iol o AND edge of the trigger is detected Trailing YYRETGCPEE Connects a Form A normally open contact ALA edge ANY serially only for one scan when the trailing 2 xixilo 2 2 lo0 o AND edge of the trigger is detected Leading Connects a Form A normally open contact in Ala edge OR ORT aki N parallel only for one scan when the leading 2lxixlo 2 2lolo edge of the trigger is detected Trailing Connects a Form A normally open contact in AlA edge OR ORL S add parallel only for one scan when the trailing 2lxixlo 2l lolo edge of the trigger is detected Leading P Outputs the operated result to the specified edge out OTT UH output only for one scan when leading edge of 2 x Xx x x a cago the trigger is detected for pulse relay Trailing P Outputs the operated result to the specified edge out OTL uH output only for one scan when trailing edge of 2 xix xixixio o the trigger is dete
41. expansion WX X20 to X2F WX X40 to X4F WX6 X60 to X6F Input CH1 3 5 16 points WX3 X30 to X3F WX5 X50 to X5F WX7 X70 to X7F Output 16 points Note WY2 Y20 to Y2F WY4 Y40 to Y4F WY6 Y60 to Y6F Please verify with the manual for the FPO CC Link slave unit 12 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications FPO 12 2 O Allocation Table Expression of numbers for input output relays Since input output relays X and Y are handled in units of 16 points they are expressed as a combination of decimal and hexadecimal numbers as shown below A il Example External input relay X Decimal 12 Olsen 12 Hexadecimal 0 1 2 3 9 AB F XC 4X dau acest aiat ned X F Peso SE X 1F X 20 X id X 2F to to to X AOR IE LM ot ooo vot ded eb X 7F 12 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Specifications External input relay 12 3 Relays Memory Areas and Constants 12 3 Relays Memory Areas and Constants Numbering C32 SL1 208 points XO to X12F Function Turns on or off based on exter nal input External out put relay 208 points YO to Y12F Externally outputs on or off state Internal relay Note 1 1 008 points RO to R62F R
42. 2 9 o gn x a amp jud Name n ud Description 5 aa E aldie z a F63 32 bit data DWIN S1 S2 S1 1 S1 gt S3 1 S3 R900A on P63 band PDWIN S3 8241 S2 lt or S1 1 S1 or S3 1 compare S3 R900B on A1819 90 9 48 910 S1 1 S1 lt S2 1 S2 gt R900C on F64 Block data BCMP S1 S2 Compares the two blocks beginning with P64 compare PBCMP S3 S2 and S2 to see if they are equal T Vaaa aaraa Logic operation instructions F65 16 bit data WAN S1 S2 D S1 AND S2 gt D P65 AND PWAN a B n o d F66 16 bit data WOR 1 S2 D S1 OR S2 D P66 OR PWOR UE Bad a a od s oe Dt F67 16 bit data XOR 1 S2 D ENS P67 exclusive PXOR S1 AND S2 OR S1 AND S2 gt D 7 OJOJO OJOJO O OR F68 16 bit data XNR 1 S2 D P68 exclusive PXNR S1 AND S2 OR S1 AND S2 gt D 7 OJOJO OJOJO O NOR F69 16 bit data WUNI S1 S2 P69 unite PWUNI S3 D S1 AND S3 OR S2 AND S3 D When S3 is HO S2 D XX aA ER HEP EP a When S3 is HFFFF S1 gt D Data conversion instructions F70 Block check BCC S1 S2 Creates the code for checking the data P70 code PBCC S3 D specified by S2 and S3 and stores it in calculation D 9 O0 0 OJ Oj O O O The calculation method is specified by S1 F71 Hexadecima HEXA S1 S2 D Converts the hexadecimal data specified P71 1 data PHEXA by S1 and S2 to ASCII code and stores ASCII code it in D 7 O0 O O O O OO Example HABCD gt H 42 41 44 43 BA DC F
43. 5 0 0 197 50 0 1 968 Dia 5 0 0 197 unit mm in 6 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Installation FPO 6 5 Installation Using FPO Flat Type Mounting Plate 6 5 Installation Using FPO Flat Type Mounting Plate Use M4 size pan head screws for attachment of FPO flat type mounting plate AFP0804 and install according to the dimensions shown below For a diagram showing detailed dimensions of the FPO flat type mounting plate see section 13 5 FPO flat type mounting plate Screws d e 2 Mounting panel L lt du el e e E AF P0804 E Legre o a E lol UM o Procedure 1 Raise the expansion hooks on the top and bottom of the unit 2 Install the FPO unit on the FPO flat type mounting plate 3 Align the expansion hooks with the plate and press the hooks back down E 3 y FPO flat type mounting El DEI plate E 8 E ow sf y x Notes e The FPO flat type mounting plate AFP0804 cannot be used for an expansion unit w next page 6 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Installation 6 5 Installation Using FPO Flat Type Mounting Plate e AnFPOuni
44. 7 8 Wiring the MIL Connector Type 7 18 7 8 1 Contact Puller Pin for Rewiring 7 19 7 9 Wiring the RS232C Polt oooooocoocoomoooo 7 20 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Wiring FPO 7 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Wiring 7 1 Safety Instructions 7 1 Safety Instructions In certain applications malfunction may occur for the following reasons e Power ON timing differences between the FPO control unit and 1 O or motorized devices e An operation time lag when a momentary power drop occurs e Abnormality in the FPO unit power supply circuit or other devices In order to prevent a malfunction resulting in system shutdown choose the adequate safety circuits or other safety measures listed in the following 7 1 1 Interlock Circuit When a motor clockwise counter clockwise operation is controlled provide an interlock circuit that prevents clockwise and counter clockwise signals from inputting into the motor at the same time 7 1 2 Emergency Stop Circuit Add an emergency stop circuit to controlled devices in order to prevent a system shutdown or an irreparable accident when malfunction occurs 7 13 Start Up Sequence The FPO should be operated after all ofthe outside devices are energized To keep this sequence the following measures are reco
45. 700m Twisted pair cable Max 400m VCTF Baud rate 0 5Mbps Number of I O points per one I O Link unit 64 points Note Input 32 point Output 32 point 1 0 map of FPO I O Link Unit 32X 32Y Interface RS485 Communication error check method CRC Cyclic Redundancy Check This number is the number of points that I O link is available through the host PLC and the network MEWNET F In the case I O Link error flag is on valid Number of I O points are 63 points Input 31 points Output 32 points 12 14 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 13 Dimensions 13 1 Control Unit and Expansion I O Unit 13 3 13 1 1 FPO C10RS C10CRS C14RS C14CRS E8RS E16RS ce EIE EAE 13 3 13 1 2 FPO C10RM C10CRM C14RM C14CRM ESHM ETOHM cds ts 13 3 13 13 FPO C16T C16CT C16P C16CP E16T E16P E8X E8YT E8YP ES2T ES2P E16X E16YT EIBYF al ER nie ERE cR AS 13 4 13 1 4 FPO C32T C32CT C32P C32CP T32CT TI2CP Ii iii git Sone 13 4 13 1 5 FPO S LINK Control Unit 13 5 13 2 FPO Power Supply Unit oooooooooo 13 5 13 3 Mounting on DIN Rail o ooooocoocooom 13 6 13 4 FPO Slim Type Mounting Plate 13 7 13 5 FPO Flat Type Mounting Plate 13 8 13 6 Cable Adapter Specifications 13 9 13 6 1 AFC8503 AFC8503S 13 9 19 6 2
46. 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Specifications 12 1 Performance Specifications IS Notes 13 The possible number of write times by the EEPROM write instruction is 100 000 or less 14 The possible number of write times by the EEPROM write instruction is 10 000 or less 15 If the power supply is turned off while the P13 instruction is being executed the data written by the P13 instruction may not be written in the EEPROM properly Also the area where the internal relays data registers and timer counter are held may not be held properly Do not turn off the power supply while the P13 instruction is being executed 16 The contact information and the elapsed value EV of the counter is backed up The setting value SV is not held 12 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications FPO 12 2 O Allocation Table 12 2 I O Allocation Table FPO Control Units The 1 O allocation of the FPO control unit is fixed Type of Control Unit 1 O number C10 series Input 6 points XO to X5 Output 4 points YO to Y3 C14 series Input 8 points XO to X7 Output 6 points YO to Y5 C16 series Input 8 points X0 to X7 Output 8 points YO to Y7 C32 T32 series Input 16 points X0 to XF Output 16 points YO to YF S LINK Control Units The 1 O allocation of the S LINK control unit is fixed
47. 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Table of Contents 3411 EIOYT Eon ek eua Chaos otio CE onto tk d tle 3 27 3412 ETOY ES sao oe ae 3 28 Chapter 4 S LINK Control Unit 4 1 Names and Functions 2245 eet e te li Ap Red d 4 3 4 2 Specificalloris ci a A VE RNC AREE 4 5 4 2 1 General Specifications 0 2 cece eee 4 5 4 2 2 S LINK Controller Specifications o0oooocooommmo 4 6 4 3 Wiring the Power Supply 2 00 c cece eee eee eee 4 7 4 3 1 X Wiring to Power Supply Connector 0 00 cece eee ee 4 7 4 3 2 Wiring to S LINK Terminal Block 0 00 eee eee eee 4 7 4 4 Sequence of Turning on Power Supplies 00 cece ee eee eee 4 9 4 5 Operation When Power Supply is Turned On 00200 eee 4 10 4 6 S LINK System Address Recognition 0 0 cece eee 4 11 4 6 1 Recognizing the Address eee eee eee eee eee 4 11 4 6 2 Address Setting of S LINK I O Device oooooooooo 4 12 4 7 Judging Errors from the Error Indicators 0 0 0 cece eee eee 4 13 4 8 Judging Errors Address Displays 0 0 0 c cece eee ees 4 14 Chapter 5 I O Allocation 5 4 IO NUM uh EE Re EROR EEUU MORES 5 3 5 2 Gontrol Waits A A se ok es Be 5 4 53 Expansion VO Uti iis or deed penne soe eet eoe deine ert 5 5 Chapter6 Installation 6 1 Adding Expansion Units occu suede bei dan Ge on BES 6 3
48. 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net High speed Counter Pulse Output PWM Output FPO 9 3 High speed Counter Function 9 3 4 Instructions Used with High speed Counter Function High speed counter control instruction FO This instruction is used for counter operations such as software reset and count disable Specify this instruction together with the FO MV instruction and the special data register DT9052 DT90052 Once this instruction is executed the settings will remain until this instruction is executed again Operations that can be performed with this instruction Counter software reset Count enable disable Hardware reset enable disable Clear controls from high speed counter instructions F166 to F170 Clear target value match interrupt A il Example Performing a software reset X7 HDF FO MV H 1 DT9052 Fo MV H O DT9052 In the above program the reset is performed in step 1 and 0 is entered just after that in step 2 The count is now ready for operation If it is only reset counting will not be performed Elapsed value change and read instruction F1 This instruction changes or reads the elapsed value of the high speed counter Specify this instruction together with the F1 DMV instruction and the special data register DT9044 DT90044 The elapsed value is stored as 32 bit data in the combined area of special data reg
49. C e6 F 2 ms or less at X6 to XF ON lt OFF the same as above Operating mode indicator LED x Notes 1 Either positive or negative polarity is possible for the input voltage supply 2 XO through X5 are inputs for the high speed counter and have a fast response time If used as normal inputs we recommend inserting a timer in the ladder program as chattering and noise may be interpreted as an input signal 2 14 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Optional Memory 2 2 Specifications 2 2 3 1 Limitations on Number of Simultaneous Input ON Points Keep the number of input points per common which are simultaneously ON within the following range as determined by the temperature FPO C14RM C14CRM C14RS C14CRS at 24 V DC Number of 8 at 26 4 V DC input points per common which are Superis nisu simultaneous 3 ed N 35 45 55j 95 113 131 Ambient temperature C F FPO C16T C16CT C16P C16CP at 26 4 V DC Numberof 8 at 24 V DC input points per common which are VE E dn simultaneous a ON S 45 50 55 113 122 131 Ambient temperature C F FP0 C32T C32CT C32P C32CP T32CT T32CP at 26 4 V DC at 24 V DC Number of 16 input points per common which are Boc simultaneous 6 i i ON 23 31 55 73 4 87 8 131 Ambient temperature C F 2 15 Phone 800 894 0412 F
50. D F326 32 bit integer data to DFLT S D Converts the 32 bit integer data P326 floating point type PDFLT with sign specified by S 1 S to olo data conversion real number data and the 8 la O O O0 O0 O converted data is stored in D 1 D F327 Floating point type INT S D Converts real number data P327 data to 16 bit integer PINT specified by S 1 S to the 16 con version the bit integer data with sign the olo largest inte ger not largest integer not exceeding the 8 ala ojojojajo ex ceeding the floating point data and the floating point type converted data is stored in D data F328 Floating point type DINT S D Converts real number data P328 data to 32 bit integer PDINT specified by S 1 S to the 32 con version the bit integer data with sign the olo largest inte ger not largest integer not exceeding the 8 ala ojojoj ajo Available X Not available A Not available partially 1 This instruction is available for FP e Ver 1 21 or later FPO V2 1 or later 14 52 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I o e Num Ope MH a Plo Ea ge bor Name Boolean nd Description 2 ec fe eE alt m N o u F329 Floating point FIX S D Converts real number data specified P329 type data to 16 bit PFIX by S 1 S to the 16 bit integer data integer con with sign
51. D n Rotate the n bits in data of D to P120 rotate PROR the right pep ee aaa F121 16 bit data left ROL D n Rotate the n bits in data of D to P121 rotate PROL the left pep e wuSEH 4 F122 16 bit data right RCR D n Rotate the n bits in 17 bit area P122 rotate with carry PRCR consisting of D plus the carry flag 5 O OJ O O O O O flag R9009 data R9009 data to the right F123 16 bit data left RCL D n Rotate the n bits in 17 bit area P123 rotate with carry PRCL consisting of D plus the carry flag 5 O OJ O O O O O flag R9009 data R9009 data to the left F125 32 bit data right DROR D n Rotate the number of bits specified P125 rotate PDROR by n of the double words data 32 bits specified by D 1 D to the S aes OD HOS DOR ER CE right F126 32 bit data left DROL D n Rotate the number of bits specified P126 rotate PDROL by n of the double words data 32 bits specified by D 1 D to the 5 EE a a ara left F127 32 bit data right DRCR D n Rotate the number of bits specified P127 rotate with carry PDRCR by n of the double words data 32 flag R9009 data bits specified by D 1 D to the 5 XIX OJOJ O O O right together with carry flag R9009 data F128 32 bit data left DRCL D n Rotate the number of bits specified P128 rotate with carry PDRCL by n of the double words data 32 flag R9009 data bits specified by D 1 D to the left 5 X X OJ O QO QO O together with carry flag
52. DC PNP open collector type 21 6 to 26 4 V DC Max load current 0 1A Max surge current 0 3A Output points per C16T C16CT 8 points common common C16P C16CP C32T C32CT 16 points common C32P C32CP T32CT T32CP OFF state leakage current 100 uA or less ON state voltage drop 1 5 V or less External power Voltage 21 6 to 26 4 V DC supply for driving i internal circuit Current YO and Y1 5 mA 1 point except YO and Y1 3 mA 1 point Response time OFF gt ON 1 ms or less YO and Y1 only 50 us or less ON gt OFF 1 ms or less YO and Y1 only 50 us or less Surge absorber Zener diode Operating mode indicator LED For NPN open collector type able to be used with different voltages for the load voltage and the external power supply for driving the internal circuit External power supply for driving internal circuit 21 6 V to 26 4 V DC Rated load voltage 5 V to 24 V DC Internal 4 e o Load circuit Da Ground for load voltage and TN for external power supply for o o s C z driving internal circuit 2 17 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Optional Memory FPO 2 3 Internal Circuit Diagram 2 3 Internal Circuit Diagram 2 3 1 Relay Output Type C10RS C10CRS C10RM C10CRM C14RS C14CRS C14RM C14CRM FPO C
53. Either positive or negative polarity is possible for the input voltage supply 2 24 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Optional Memory 2 4 Pin Layouts 2 4 5 C32T C32CT T32CT xo X1 C32T C32CT X8 X9 Xp 7 X F RUN 18 M al oO o sO EIER II E jon wa sE A o o oela COM jm Y Ye OM Dd FO PROG wr Yer Output Output YO Y1 i oo Y8 Y9 y Lu Lu U2 lee 0 Load Load Load Sa lso Dis e Load Load Load e se lao 8 90 e Load Load Load LJ oa RE AD Load Load Load H y Hrs FO c x Notes e The four COM terminals of input terminals X0 7 and X8 F are connected internally however they should be externally connected as well e The terminals of output terminals YO 7 and output terminals Y8 F are connected internally however they should be externally connected as well e The terminals of output terminals YO 7 and output terminals Y8 F are connected internally however they should be externally connected as well 1 Either positive or negative polar
54. FPO Use the wires given below Also use the required special tool for connecting the wires Housing Contact a Suitable wire Supplied connector Manufacturer tem Product number Molex Co Ltd Housing 51067 0900 2 pieces Contact 50217 8100 20 pieces Suitable wires twisted wire Size AWG 24 to 18 Conductor cross sectional area 0 2 to 0 75 mm Insulation outside diameter dia 1 4 to dia 3 0 Special crimping tool Manufacturer Molex Japan Co Ltd Product number 57189 5000 Procedure 1 Remove a portion of the wire s insulation ra Wire 3 to 3 5 mm 0 118 to 0 138 in w next page 7 16 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Wiring 7 7 Wiring the MOLEX Connector Type 2 Place the contact in the crimping tool place the wire in the contact and lightly squeeze the tool 3 Insert the crimped wire into the housing until it contacts the back side Housing x Note When removing a wire use a flat head screwdriver or other similar tool to pull up the hold down pin of the housing and then pull out the wire Screwdriver Hold down pin Pull out a Wire 7 17 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Wiring FPO 7 8 Wiring the MIL Connector Type 7 8 Wiring the MIL Connector Type The housings semi cov
55. FPO CC Link Slave unit Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 5 5 1 O Allocation FPO 5 3 Expansion I O Unit 5 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 6 Installation 6 1 Adding Expansion Units oooooooooooo o 6 3 6 2 Important Notes sitiar 6 5 6 3 Attachment to DIN RallS oooooooooooo 6 8 6 4 Installation Using FPO Slim Type Mounting Plate 6 9 6 5 Installation Using FPO Flat Type Mounting Plate 6 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Installation FPO 6 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Installation 6 1 Adding Expansion Units 6 1 Adding Expansion Units Expansion method 1 Peel the seal on the side of the unit so that the internal connector is exposed SES ar MR Seal Ss 00000000 00000000 SI Notes e When peeling the seal on the side of the initial lot products the shaded part is exposed Cut off the shaded part with a pair of nippers or similar tool so that the internal connector is exposed WA Shaded part DUNS Cut here e When removing the shaded part use a sharp cutting object making sure that the shaded part is re
56. GND terminal and functional earth are connected Q O Outside Outside structure structure 7 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Wiring 7 4 Input Wiring 7 4 Input Wiring gt Notes e Be sure to select the thickness dia of the input wires while taking into consideration the required current capacity e Arrange the wiring so that the input and output wiring are separated and so that the input wiring is separated from the power wiring as much as possible Do not route them through the same duct or wrap them up together e Separate the input wires from the power and high voltage wires by at least 100 mm 3 937 in In this section you find some examples for wiring sensors an LED equipped reed switch a two wire type sensor and a LED equipped limit switch 7 4 1 Sensors Relay output type NPN open collector output type Input terminal Input terminal Sensor COM FPO Sensor Internal 20 Internal ircuit OS circuit circuit Power supply Power supply for sensor for input Power supply for input Universal output type Two wire type next page Input terminal Y Input terminal Sensor Sensor E s ii Internal COM COM circuit nternal y circuit Power supply for input Power supply for input PNP open collector output type Input terminal Sensor Internal circuit Powe
57. IC for the RS232C is in full conformance with ElA TIA 232E and CCITT V 28 standards 5 The combinations 1 phase x 2 channels and 2 phases x 1 channel are also possible for the high speed counter 6 The internal relay data register and timer counter hold areas of the T32CT control unit 10 k step type can be changed by the system registers The number of points in the table is the value when the system registers are initial values 7 The max counting speed 10kHz is the counting speed with a rated input voltage of 24V DC and an ambient temperature of 25 C The counting speed frequency will decrease depending on the voltage and temperature 8 If both reset inputs XO and X1 are reset X2 will be the reset input of X1 In the same way for X3 and X4 X5 acts as the reset input of X4 9 With a CPU of Ver 1 2 or a subsequent version the frequency will be 0 15Hz to 1kHz 10 The maximum is 9 5kHz when the positioning control instruction F168 is executed 11 Precautions when using the battery backup function Secondary chargeable battery is used as backup battery in the FPO T32C control unit The battery is not charged before the unit is shipped so please make sure that the built in backup battery have been charged before using the unit 12 The program system registers and the hold type areas internal relay data register and counter are backed up by the built in EEPROM 12 6 Phone 800 894 0412 Fax 888
58. II Method using the program high level instruction Operation and cautions after the change After the change the timer or counter in operation will continue to run Operation based on the changed set value will be started the next time the execution condition changes from off to on With these methods the value in the set value area SV will change however the program itself will not change Therefore when the mode is changed and then set back to RUN or when the power is turned on operation will take place as follows When a set value in the program is specified by a constant K The constant K is preset in the set value area SV After the change it will no longer be effective When a set value in the program is specified by a set value area number In the case of a non hold type timer or counter O is preset in the set value area SV In the case of a hold type timer or counter the value changed by the method on the following page is preset in the set value area SV 8 25 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Precautions During Programming FPO 8 8 Changing the Set Value of Timer Counter During RUN Method 1 Method using the programming tool software Procedure Select Monitoring Registers from the Online menu 1 sed sed Zr sed a sed sed sed Explanation of each column 1 Displays the line number 2 Displays the device code and dev
59. MEWNET W P PC PLC link communication Note The default value setting is no PC PLC link communication 8 MEWNET H PC PLC link settings System register 49 Set the data size to be processed during one scan in the MEWNET H PC PLO link communication 9 Input settings System registers 400 to 406 When using the high speed counter function pulse catch function or interrupt function set the operation mode and the input number to be used for the function 10 Input time constant settings FP1 FP M System registers 404 to 407 Changing the input signal width to be loaded enables to prevent the malfunctions caused by chattering or noises 11 Number of temperature input averaging process settings System register 409 The number of averaging times can be set in order to even out the variation in the input thermocouple values For normal use it set the number of times to t least twenty For default value 0 the number of average processing times is 20 12 Tool and COM ports communication settings System registers 410 to 421 Set these registers when the Tool port and COM1 and COM2 ports are to be used for computer link general purpose serial communication PC PLC link and modem communication Note that the default setting is computer link mode 14 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Checking and changing the set value of system register If you are going
60. No Product No voltage type Input 8 24 V DC MIL connector FPO E8X AFP03003 Sink Sourse common Input 4 24 V DC Relay output 2A Terminal block FPO E8RS AFP03023 Output 4 Sink Sourse FPO E8 common Molex connector FPO E8RM AFP03013 Expansion 7 Unit Input 8 as Relay output 2A Terminal block FPO E8YRS AFP03020 Output 8 Transister otuput MIL connector FPO E8YT AFP03040 NPN 0 1 A Transister otuput FPO E8TP AFP03050 PNP 0 1A Input 16 24 V DC MIL connector FPO E16X AFP03003 Sink Sourse common Input 8 24V DC Relay output 2A Terminal block FPO E16RS AFP03323 Output 8 Sink Sourse common Molex connector FPO E16RM AFP03313 FPO E16 Input 8 24V DC Transister o MIL connector FPO E16T AFP03343 Expansion Output 8 Sink Sourse NPN 0 1 A Unit Escommon Transister o FPO E16P AFP03353 PNP 0 1A Output 16 Transister o MIL connector FPO E16YT AFP03340 NPN 0 1 A Transister o n FPO E16YP AFP03350 PNP 0 1 A Input 16 24 V DC Transister o MIL connector FPO E32T AFP03543 FPO E32 Output 16 Sink Sourse NPN 0 1 A ji common a Transister otuput FPO E32P AFP03553 PNP 0 1 A 1 The control units and relay output type expansion units come with a power cable part number AFPO581 The transistor output type expansion units need no power cable 2 The terminal block type relay output units have 2
61. Note 3 available Special Pulse catch input Total 6 points Not functions X0 to X1 50us available Interrupt input amp to X5 100us RS232C port Baud rate 300 600 1200 2400 4800 9600 19200bit s Note 4 Non isolated Transmission distance 3m 9 84ft Only units with an RS232C Terminal block 3 pin made by phoenix Contact Co ort products number MKDS1 3 3 5 p Communication method Half duplex Periodical interrupt 0 5ms to 30s interval Constant scan Available Password Available High speed counter Counter mode Not EES Addition subtraction one phase Note 7 available Input point number Four channels maximum Maximum counting speed 10kHz maximum for all 4 channels Input contacts used X0 count input ch 0 X3 count input ch 2 X1 count input ch 1 X4 count input ch 3 L X2 reset input Note 8 L X5 reset input Note 8 Minimum input pulse width 50us lt 10kHz gt 100us lt 5kHz gt Counter mode Not available Two phase individual direction decision two phase Input point number Two channels maximum Maximum counting speed 2kHz maximum for all 2 channels Input contacts used X0 count input ch 0 X3 count input ch 2 X1 count input ch 0 X4 count input ch 2 L X2 reset input L X5 reset input Minimum input pulse width 50us lt 10kHz gt 100us lt 5kHz gt 2 11 Phone 800 894 041
62. Oj O O O Example H 30 30 31 2D 20 20 gt K 100 00 1 F77 32 bit binary DBIA S1 S2 Converts the 32 bits of binary data P77 data ASCII PDBIA D S11 code S1 to ASCII code and stores it in D 11919191918 area of S2 bytes F78 ASCII code gt DABI S1 S2 Converts the ASCII code specified by P78 32 bit binary PDABI D S1 and S2 to 32 bits of binary data 11 o0 o O OjJO O O data and stores it in D 1 D F80 16 bit binary BCD S D Converts the 16 bits of binary data P80 data 4 digit PBCD Specified by S to four digits of BCD BCD data data and stores it in D 9 DR E eR rep D Rd Example K100 H100 F81 4 digit BCD BIN S D Converts the four digits of BCD data P81 data 16 bit PBIN specified by S to 16 bits of binary data 5 lololololololo binary data and stores it in D Example H100 K100 F82 32 bit binary DBCD S D Converts the 32 bits of binary data P82 data gt 8 digit PDBCD specified by S 1 S to eight digits of BCD data BCD data and stores it in D 1 D TAa arara Ue F83 8 digit BCD DBIN S D Converts the eight digits of BCD data P83 data gt 32 bit PDBIN specified by S 1 S to 32 bits of binary 7 O O JO O O O O binary data data and stores it in D 1 D F84 16 bit data INV D Inverts each bit of data of D P84 invert com PINV 3 OJO OJOJO O O plement of 1 F85 16 bit data NEG D Inverts each bit of data of D and adds P85 complement PNEG 1 inverts the sign 3 0 O0 O O
63. Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net PRP DON GIN ns Pa 14 1 System Registers Special Internal Relays Special Data Registers 14 3 14 1 1 Table of System Registers for FPO c cccceeeeeeseeeeeeeeeeteeeseeeeseeeeeas 14 5 14 1 2 Table of Special Internal Relays for FPO sssssssssssss 14 15 14 1 3 Table of Special Data Registers for FPO ssssssssssss 14 18 14 2 Table of Basic Irstriell ris osse decas soni tente Ete de dead 14 28 14 3 Table of High level Instructions eese 14 36 14 4 Table of Error OdES iie t RE pee ttd mde piece tre cns 14 56 14 5 MEWTOCOL COM Communication Commands ssss 14 69 14 6 Hexadecimal Binary BCD oooocccccconoccccccnncccncnonancnnnnnanccnnnnnnnncnnrnnnnncncnnns 14 70 14 7 ASGIPOOUBSS nd tout ute bci Sois op ep OE MO I p E ope AG 14 71 14 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 14 1 System Registers Special Internal Relays Special Data Registers Precation for System Registers What is the system register area e System registers are used to set values parameters which determine operation ranges and functions used Set values based on the use and specifications of your program e There is no need to set system registers for functions which will not be used Type
64. S1 S2 D 141 S1 X S2 1 S2 gt D 3 D 2 11 P51 multiplication PDB D 1 D apurar 8 918 F52 4 digit BCD data B S1 S2 D S1 S2 gt quotient D P52 division PB remainder DT9015 t 899 999 9 8 F53 8 digit BCD data DB S1 S2 D S1 1 1 S2 1 S2 gt quotient P53 division PDB D 1 D 11 10 0 0 0 09 0 9 remainder DT9016 DT9015 F55 4 digit BCD data B 1 D D 1 D P55 increment PB 1 a a a aa aaa F56 8 digit BCD data DB 1 D D 1 D 1 gt D 1 D P56 increment PDB 1 aaa a a aa F57 4 digit BCD data B 1 D D 1 gt D P57 decrement PB 1 24 49 1899 49 F58 8 digit BCD data DB 1 D D 1 D 1 gt D 1 D P58 decrement PDB 1 3 EX GE ER Gaa a Data compare instructions F60 16 bit data CMP 1 S2 S1 gt S2 gt R900A on P60 compare PCMP S1 S2 gt R900B on 5 Q O 0Q Q 0 0 0 S1 lt S2 gt R900C on F61 32 bit data DCMP 1 S2 S1 1 S1 gt S2 1 S2 gt R900A on P61 compare PDCMP S1 1 S1 S2 1 S2 gt R900B on 9 JOJOjo O ojojo S1 1 S1 lt S2 1 S2 gt R900C on F62 16 bit data band WIN S1 S2 S1 gt S3 R900A on P62 compare PWIN S3 S2 lt or S1 lt or2 83 R900B on 7 OJOJO O jOJO O S1 lt S2 gt R900C on Available X Not available A Not available partially 14 38 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I 8 5 c
65. X5 Do not Do not set X4 as high speed counter set X4 Incremental input X4 as high CH3 Incremental input X4 Reset input X5 speed Decremental input X4 counter Decremental input X4 Reset input X5 0 Do not use high H o o speed counter High Setting i I 1 2 phase input by X3 X4 speed rare 2 2 phase input X3 Input counter Prod D NM 401 mming XS setting mode 3 Incremental input tool X3 settings soft 4 Incremental input X3 to X5 X3 Reset input ware X5 5 Decremental input X3 6 Decremental input X3 Reset input X5 7 Individual input X3 X4 CH2 8 Individual input X3 HO CH3 X4 Reset input X5 9 Direction decision X3 X4 A Direction decision X3 X4 Reset input X5 0 Do not use high speed counter 3 Incremental input X4 4 Incremental input X4 Reset input X5 5 Decremental input X4 6 Decremental input X4 Reset input X5 Note1 If the operation mode is set to 2 phase individual or direction differentiation the setting for CH3 is invalid Note2 If reset input settings overlap the setting of CH3 takes precedence Note3 If system register 400 to 403 have been set simultaneously for the same input relay the following precedence order is effective High speed counter Pulse catch Interrupt input 14 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO item Ad
66. actual mode of operation may differ Verify the mode with the status indicator LED Otherwise restart the FPO and change the mode of operation with the mode switch 2 1 1 3 Tool Port The tool port is used to connect a programming tool Pin assignment Pin no Abbreviation SD TXD SG RD RXD 5V 2 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Optional Memory 2 2 Specifications 2 2 Specifications 2 2 1 General Specifications Item Description S Rated operating voltage 24 V DC Operating voltage range 21 6 V to 26 4 V DC Rated current consumption 300 mA or less section 2 2 1 2 Allowed momen C10 C14 5 ms at 21 6 V 10 ms at 24 V tary power off time C16 C32 T32 SL1 10 ms at 21 6 V 10 msat24 V Ambient temperature 0 C to 55 C 32 F to 131 F Storage temperature 20 C to 70 C 4 F to 158 F Ambient humidity 30 to 85 RH non condensing Storage humidity Breakdown voltage 30 to 85 RH non condensing 500 V AC for 1 minute between I O terminal and power supply ground terminal 1500 V AC for 1 minute between I O terminal and power supply ground ter minal relay output type only Insulation resistance min 100 MQ measured with a 500 V DC megger between I O terminal and ground terminal Vibration resista
67. and control settings The pulse function enables positioning control by use in combination with a commercially available pulse string input type motor driver Provides trapezoidal control with the instruction F168 for automatically obtaining pulse outputs by specifying the initial speed maximum speed acceleration deceleration time and target value Instruction F168 also enables automatic home return JOG operation with the instruction F169 for pulse output while the execution condition trigger is in the on state Setting the system register When using the pulse output function set the channels corresponding to system registers 400 to Do not use high speed counter 9 18 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO High speed Counter Pulse Output PWM Output 9 4 Pulse Output Function 9 4 2 Control Mode Incremental relative value control Outputs the pulse of the pulse number set by the target value By setting HO2 incremental forward off reverse on in the control code with instruction F168 when the target value is positive the directional output is turned off and the elapsed value of the high speed counter increases When the target value is negative the directional output turns on and the elapsed value of the high speed counter decreases By setting HO3 in the control code the directional output is the reverse of that above For detailed in
68. application When using CHO for 2 phase inputting with the high speed counter function you cannot allot XO and X1 to normal inputs When using YO for the pulse output function you cannot allot origin input XO to a normal input When using YO for the pulse output with directional output operating function you cannot allot Y2 directional output to a normal input or output When using the high speed counter with a mode that does not use the reset input you can allot the inputs listed in parenthesis in the specifications table to a normal input Example of allowable application When using the high speed counter with no reset input and 2 phase input you can allot X2 to a normal input Restrictions on the execution of related instructions F166 to F170 When any of the instructions related to the high speed counter F166 to F170 are executed the control flag special internal relay R903A to R903D corresponding to the used channel turns on When the flag for a channel turns on another instruction cannot be executed using that same channel Example of prohibited application While executing F166 target value match on instruction and flag R903A is in the on state F167 target value match off instruction cannot be executed with CHO 9 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net High speed Counter Pulse Output PWM Output FPO 9 2 Specifications and Restricted
69. been written which does not agree with system register settings For example the number setting in a program does not agree with the timer counter range setting Change to PROG mode check the System register settings and change so that the settings and the instruction agree An instruction which must be written in a specific area main program area or subprogram area has been written to a Stops different area for example a subroutine SUB A A A A A A AJ A to RET is placed before an ED instruction Change to PROG mode and enter the instruction into the correct area Syntax error E1 gt gt gt gt gt gt gt gt Stops E2 Duplicated Note Output Stops error Not paired error E3 Stops Parameter E4 mismatch Stops error E5 Program Note area error A Available Note This error is also detected if you attempt to execute a rewrite containing a syntax error during RUN In this case nothing will be written to the CPU and operation will continue 14 58 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Error Opera x Name tion Description and steps to take Io code a fux o o status amp EgEZIEIIE cra ra ra re soso ra ra The program is too large to compile in the program memory Compile gt Change to PROG m
70. contents specified by the character constant High speed Change the operation mode of the high counter Speed counter based on the contents operation specified by the character constant X xaO E gt x xX mode changing System SYS2 Change the setting value of the system registers register for the PLC link function No 40 to H Hsvs2s o1 02 7 X X O O OX X No 47 changing O Available X Not available A Not available partially 1 With FP X Ver2 0 or later and FPX Ver 3 10 or later the baud rate can be selected from 300 600 or 1200 bps 2 With FP 32k type the 8 digit password can be selected 8 With FPZ 32k type and FP X Ver1 10 or later it can be used 14 32 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Name Boolean Symbol Description Steps FP e FPO FPOR FPZ FP X FP2 FP2SH FP10SH Data compare instruct ions 16 bit data compare Start ST Begins a logic operation by comparing two 16 bit data in the comparative condition S1 S2 D ST lt gt Begins a logic operation by comparing two 16 bit data in the comparative condition S1 lt S2 or S1 gt S2 ST Begins a logic operation by comparing two 16 bit data in the comparative condition S1 gt S2 ST gt Begins a logic operation by comparing two 16 bit data in the comparative condition S1 gt S2 or S1 S2
71. data registers FP3 DT9002 DT9003 FP10SH DT9 0002 DT90003 and the erroneous master unit and abnormal I O unit Then check the unit Selection of operation status using system register21 to continue operation set 1 to stop operation set 0 Verification is possible in FPWIN GR Pro at l O error in the status display function A Available 14 62 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Error code Name Opera tion status Description and steps to take FP e FPO FPOR FPS FP X FP2 FP2SH FP10SH E41 Intelligent unit error Selec table An abnormality in an intelligent unit FP FP X Check the contetns of special data register DT90006 and locate the abnormal FP intelligent unit application cassette for FP X FP2 FP2SH and FP10SH Check the contents of special data registers DT90006 DT90007 and locate the abnormal intelligent unit Then check the unit referring to its manual Selection of operation status using system register22 to continue operation set 1 to stop operation set 0 FP3 Check the contents of special data registers DT9006 DT9007 and locate the abnormal intelligent unit Then check the unit referring to its manual Selection of operation status using system register22 to continue operation set 1 to stop operation set 0 Verification is possible in FPWI
72. eel fee es ee 8 o ee so 8 EENIA EA RE A ee ass FINE ea Ileal KS es guys hima E Lap reg E ENE is a is B PR wer wr Xe w7 Wero w7 MF w7 d 3 8 hin M ele Ae PE 8 8 g g H HIE dre H HIH da H HIH diss H uh ds E E E B LAS fees alee Qs B oo soll H o 25 o so 1 8 SE E eee cocos a 22 ool e le aldo a RIS SH FEIER KS ag E E E E H ond pec HH Hye Oo H HIP Ae E H H ope E E E E E I en KS L KS en EHE pus pud pd 059 Do trj DEI Hd H3 Control unit First Second Third expansion unit expansion unit expansion unit Maximum possible expansion is with a total of 3 units Contollable I O Points Type of Control unit When the expansion unit is the When the expansion unit is a control unit only same output type as the transistor output type control unit C10R 10 points max 58 points max 106 points C14R 14 points max 62 points max 110 points C16T C16P 16 points max 112 points max 112 points C32 T32 32 points max 128 points max 128 points 1 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Overview FPO 1 3 Combination Possibilities 1 3 Combination Possibilities 1 3 1 Relay Output Type Units
73. enough to cause the fuse to blow we recommend providing a local power supply e A short circuit between D G or between D 24V triggers the protective circuit but there is no protection against short circuiting between G 24V or 0V 24V Be aware that a short circuit can cause a breakdown or malfunction 4 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO S LINK Control Unit 4 4 Sequence of Turning on Power Supplies 4 4 Sequence of Turning on Power Supplies When turning on the power supplies to the S LINK control unit follow the sequence outlined below Procedure 1 Turn on the power supply to the S LINK I O devices connected to the S LINK system Turn on the external power supply to the S LINK Last turn on the power supply to the S LINK control unit itself E E B crpg M bs 3 En FF gooo00000 1 Power supply of S LINK I O devices on z o or 220022 oooosooo 2 External power supply for S LINK on E FPo sc 3 Power supply of S LINK control unit on If using the power supply of booster start up the booster before the external power supply for S LINK When turning off the power supplies reverse the order of the sequence noted above If the power supply of the S LINK control unit has turned on while the external power supply f
74. error occurs when a is E33 pala CRU used as CPU2 for a multi CPU system AJA unmatch Stops Refer to Multi CPU system Manual error An abnormal unit is installed FP X FPOR FPOR mode FP X FP2 FP2SH and FP10SH Check the contents of special data register DT90036 and locate the abnormal unit Then 1 O status turn off the power and replace the unit with a e error Stops new one A A A AJA FP3 Check the contents of special data register DT9036 and locate the abnormal unit Then turn off the power and replace the unit with a new one MEWNET F A unit which cannot be installed on the slave slave station of the MEWNET F link system is E35 Stops installed on the slave station AJAJA illegal unit gt Remove the illegal unit from the slave error station MEWNET F The number of slots or I O points used for remore MEWNET F remote I O system exceeds the limitation E36 VO Stops gt Re configure the system so that the A see en limitation number of slots and I O points is within the error specified range MEWNET F l O overlap or I O setting that is over the 1 0 range is detected in the allocated I O and E37 mapping Stops MEWNET F I O map A A A error gt Re configure the I O map correctly A Available 14 61 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Error opera I d Name tion Description and steps to take haz m p kis status Plo lS A X Aal aja
75. from off to on Standard operation Leading edge differential operation Trigger of Trigger of on y on Operation of 2f Operation of off i instruction instruction i Executed only one time Executed every scan The condition of the previous execution and the condition of the current execution are compared and the instruction is executed only if the previous condition was off and the current condition is on In any other case the instruction is not executed 8 13 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Precautions During Programming FPO 8 5 Instruction of Leading Edge Detection Method Precautions When Using an Instruction Which Performs Leading Edge Detection When RUN begins for example when the system is powered on the off on change of the execution condition trigger is not detected The instruction is not executed Execution of the instruction will take place as explained on section 8 5 2 When used with one of the instructions indicated in instructions below which change the order of execution of instructions the operation of the instruction may change depending on input timing Take care regarding this point Be careful when using leading edge detection type instructions with control instructions such as MC and MCE instructions JP and LBL instructions LOOP and LBL instructions CNDE instruction St
76. input number given above is the input number when the expansion input unit is installed as the first expansion unit The input numbers for the expansion input units will differ depending on the location where they are installed section 5 3 3 24 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Expansion I O Units 3 4 Pin Layouts 3 4 8 E16X X20 X21 gt X28 X29 O Oo OJ O OJ IN IN IN Ol O COM AUT o Z x ote 1 m Notes e The four COM terminals of input terminals are connected internally however they should be externally connected as well 1 Either positive or negative polarity is possible for the input voltage supply e The input number given above is the input number when the expansion input unit is installed as the first expansion unit The input numbers for the expansion input units will differ depending on the location where they are installed section 5 3 3 25 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Expansion I O Units FPO 3 4 Pin Layouts
77. maximum scan time is calculated using the formula DT90024 gt i DT9024 value Note 1 Scan time ms stored data decimal x 0 1 ms Example K125 indicates 12 5 ms The mask conditions of interrupts using ICTL instruction can be monitored here Monitor using Mask condition binary display DT90025 DT9025 monitoring register for 15 11 7 3 0 Bit No Note2 Note2 interrupts INT O to 5 23 19 16 INT No 0 Interrupt disabled masked 1 Interrupt enabled unmasked DT90026 DT9026 Not used s DT90027 DT9027 Periodical interrupt D coded bb pue Alas Note2 Note2 interval INT24 K1 to K3000 10ms to 30s DT90028 DT9028 Not used DT90029 DT9029 Not used DT90030 DT9030 Note2 Note2 DT90031 DT9031 Note2 Note2 DT90032 DT9032 m The contents of the specified message are Note2 Note2 Character storage by DT90033 DT9033 F149 MSG instruction stored in these special data registers when F149 MSG instruction is executed Note2 Note2 DT90034 DT9034 Note2 Note2 DT90035 DT9035 Note2 Note2 DT90036 DT9036 Not used The number of data that match the searched DT90037 DT9037 Work 1 for F96 SRC Sata is stored here when F96 SRC instruction instruction i is executed Note1 Scan time display is only possible in RUN mode and shows the operation cycle time The maximum and minimum values are cleared when each mode is switched between RUN mode and PRO
78. occurred which is stored in DT9017 and DT9018 and make sure the high level instruction for that address is correct and appropriate 2 Clear the error Use a programming tool to clear the error If the mode selector is set to RUN RUN will resume as soon as the error is cleared In FP Programmer II press the following keys pal JC JU IL Je e An error can be cleared by turning the power off and on in PROG mode however the contents of the operation memory except the hold type data will be cleared An error can also be cleared by executing a F148 self diagnostic error set instruction 8 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Precautions During Programming FPO 8 4 Operation Errors 8 4 4 Points to Check in Program Check if an extraordinarily large value or negative value was stored in the index register y Example When a data register is modified using an index register RO H Fo MV DTO IXDTO In this case index register IX modifies the address of data register DTO If data in IX is larger than the last address of the data register an operation error will occur If the PLC you are using is of the FPO 16 point type the last address of the data register is DT1659 If the data in IX exceeds the range of KO to K255 an operation error will occur The same is true when the contents of IX are negative Is there any data which cannot be
79. operate 11 1 2 Continuing After an Operation Error When you change system register 26 settings CONT using the programming software the FPO continues to operate In this case even if the FPO continues to operate this is regarded as an error 11 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Self Diagnostic and Troubleshooting 11 2 Troubleshooting 11 2 Troubleshooting 11 2 1 ERROR ALARM LED is Blinking Condition The self diagnostic error occurs Procedure 1 gt Check the error code using the programming tool Using FPWIN GR In the ONLINE mode select Monitor from the menu bar of FPWIN GR And then select Status Display At the PLC Error Flag field self diagnostic error code is displayed Using FP programmer II Press the keys on the FP programmer II e L8 C JC JC E E as shown on the right When self diagnostic error occurs the OP 110 screen shown on the right is displayed FUNCTION ERR E45 Error code is 1 to 9 Condition There is a syntax error in the program Procedure 1 gt Change to PROG mode and clear the error Procedure 2 Execute a total check function to determine the location of the syntax error Refer to your software manual for details about the total check method next page 11 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautoma
80. output of the pulse is stopped X7 Dr HH row H8 DT9052 ro MV HO DT9052 Pulse output control clear 9 31 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net High speed Counter Pulse Output PWM Output FPO 9 4 Pulse Output Function Troubleshooting flowchart if a pulse is not output when instruction F168 SPD1 executed Yes No Special internal relay R903A or R903B is already on Remedy Yes problem Remedy Yes problem Remedy Yes problem Modify elapsed value No Control clear flag for special data regis ter DT9052 DT9005 is on No HSC CHO or CH1 is set to system register 400 No Elapsed value tried to output pulse in forward direction at H7FFFFE Yes No Elapsed value tried to output pulse in reverse direction at HFF8000 Modify elapsed value Yes No Set to home Yes return mode No Set to absolute Yes mode No Please contact your dealer F168 SPD1 o K Yes Remedy problem Not set to KO or K1 First word of data table is not se to incremental 0 absolute 1 or home return 2 Yes Remedy problem No Second word o data table is set to 40 or initial speed or maximum speed No Remedy problem Yes Fifth word of data able is set to HFF80
81. rated control capacity is being supplied in the form of a motor lock current or a coil shorting in an electromagnetic device a protective element such as a fuse should be attached externally 7 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Wiring 7 2 Wiring the Power Supply to the Control Unit 7 2 Wiring the Power Supply to the Control Unit Use the power supply cable AFP0581 that comes with the unit to connect the power supply Power suppl FPO control unit connector Power supply cable AFP0581 Green Function earth Blue 0 V mem Besciphons Rated voltage 24 V DC Operating voltage range 21 6 to 26 4 V DC x Notes e To minimize adverse effects from noise twist the brown and blue wires of the power supply cable e To protect the system against erroneous voltage from the power supply line use an insulated power supply with an internal protective circuit e Theregulator on the FPO unit is a non insulated type e If using a power supply device without an internal protective circuit always make sure power is supplied to the unit through a protective element such as a fuse w next page 7 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiaut
82. sO tee een Rd 2 14 2 2 3 1 Limitations on Number of Simultaneous Input ON POINTS es inpr ROC iuc niue Rea eese 2 15 2 24 Output Specifications 2 eee ee 2 16 2 2 4 1 Relay Output Type 2 c cee eee eee 2 16 2 2 4 2 Transistor Output Type 00 eee eee 2 17 2 3 Internal Circuit Diagram 0 0 ces 2 18 2 3 1 Relay Output Type C10RS C10CRS C1 id C14CRS C14RM C14CRM coco 18 2 3 2 Transistor Output Type o oocoocccoocccnorn eee 2 19 2 3 2 1 NPN Open Collector Type C16T C16CT C32T C32CT T32CT 2 19 V Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table of Contents FPO 2 3 2 2 PNP Open Collector Type C16P C16CP C32P C32CP T32CP 2 21 2 4 PIN Layouts eros Rte ties oe nee Prater det a p io i beds ados 2 22 2 4 44 C10RS C10CRS C10RM C10CRM seen 2 22 24 2 C14RS C14CRS C14RM C14CRM ssssseennne 2 22 249 COTO TEBEOS pcne ERN AS ER TAQE ke ERU RA 2 23 244 CIGP CICGCP cuina die 2 24 245 C827 C382CT SAC ir Rath diet teg 2 25 24 6 C32P C32CP T32CP tc cei bere UR Eb decus 2 26 2 5 Backing Up the 10 K Step Type ooccoccocccooccccn rar 2 27 Chapter3 Expansion I O Units 3 1 Parts and Terminology uus deze heo ree Re bostes e eg os 3 3 3 1 1 Expansion I O Unit Types o ooooocccoocccnnnr eee 3 4 32 Specifications xeu ex RO E et abi Ribera
83. single ground point it may produce an adverse effect Always use an exclusive ground for each device Depending on the surroundings in which the equipment is used grounding may cause problems Example Since the power supply line 24 VDC and GND terminal of the FPO power supply connector is connected to the frame ground F G through a varistor if there is an irregular potential between the power supply line 24 VDC and GND and earth the varistor may be shorted Power supply connector of FPO control unit 24V DCO re supply lines GND i Varistor Varistor 39 V DC F G Q a 7 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Wiring FPO 7 8 Grounding When the plus side is grounded do not ground the functional earth terminal Do not ground the FPO functional earth terminal if the plus terminal of the power supply is grounded Depending on the PC some types have the SG terminal of the RS232C port connected to the outside structure of the connector Also the outside structure of the FPO tool port is connected to the functional earth terminal For this reason connecting a PC will connect the FPO GND terminal to the functional earth terminal In particular because a voltage of 24 V will be applied to the GND terminal when the plus terminal is grounded a potentially damaging short circuit will occur when in this state the
84. t E E ea eo o o oe e o Oo NY Y H 3 5 0 138 unit mm in 13 1 4 FPO C32T C32CT C32P C32CP T32CT T32CP Illustration FPO C32T Reference measurements for wiring 3 5 0 138 AIO IUS Approx 78 0 3 071 60 0 2 362 30 0 1 181 60 0 2 362 A we EXPANSION CONNECTOR e b e 3 3 o 2 S o O NM 3 5 0 138 unit mm in 13 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Dimensions 13 2 FPO Power Supply Unit 13 1 5 FPO S LINK Control Unit 19 DTE 60 0 394 2 362 goor E UDS n a a m CONNECTOR E AE 90 0 3 543 O i 9 2 1 7 5 354 295 17 DIN standard rail f 569 DIN EN50022 35 mm 1 378 inch width unit mm in attachment gap 13 2 FPO Power Supply Unit 35 0 19 2 60 0 1 378 756 2 362 OOUDUUDOOUO
85. through the year 2099 and supports leap years The Real Time Clock Real Time Clock Clock Calendar can be set the time set by DT90055 nU writing a value using a programming tool da jou eng software or a program that uses the FO MV y instruction Real Time Clock Higher 8 bits Lower 8 bits DT90056 Clock Calendar monitor and setting year month Minute data Second data DT90054 H00 to H59 BCD HOO to H59 BCD Day data Hour data PTUS HO1 to H31 BCD HOO to H23 BCD Ti Year data Month data Real time Glock BIOS HOO to H99 BCD H01 to H12 BCD DT90057 Clock Calendar Day of the week data monitor and setting DT90057 HOO to HO6 BCD day of the week As a day of the week is not automatially set on FPWIN GR fix what day is set to 00 and set each value for 00 to 06 14 24 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Address FPO T32 FPO C10 C14 C16 C32 SL1 Name Descriptions DT90058 Real Time Clock Clock Calendar time setting and 30 seconds correction The Real Time Clock Clock Calendar is adjusted as follows When setting the Real Time Clock Clock Calendar by program By setting the highest bit of DT90058 to 1 the time becomes that written to DT90054 to DT90057 by F0 MV instruction After the time is set DT90058 is cleared to 0 Cannot be performed with any instruction other than FO MV instru
86. time directional output Y2 is off and the count of the elapsed value for the high speed counter CHO DT9044 and DT9045 DT90044 and DT90045 increases X6 H Fo MV H123 DT200 FO MV K700 DT201 F169 PLS DT200 H1 While X6 is in the on state a pulse of 700 Hz with a duty ratio of 10 is output from Y1 At this time directional output Y3 is off and the count of the elapsed value for the high speed counter CH1 DT9048 and DT9049 DT90048 and DT90049 decreases High speed counter control instruction FO This instruction is used for resetting the built in high speed counter stopping the pulse outputs and setting and resetting the near home input Specify this instruction together with the FO MV instruction and the special data register DT9052 DT90052 Once this instruction is executed the settings will remain until this instruction is executed again Operations that can be performed with this instruction Clear controls stopping the pulse outputs from high speed counter instructions F166 to F170 Near home processing for home return operations 9 23 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net High speed Counter Pulse Output PWM Output FPO 9 4 Pulse Output Function A y Example 1 Enable the near home input during home return operations and begin deceleration xa I DF Fo MV H 4 DT9052 Fo MV H 0 DT9052 pea
87. to the input output update timing in the above diagram The on off state of contacts not specified will be determined by the operation result Timer T and Counter C Regardless of the timer counter input condition forced on off operation will take precedence at a contact specified for forced input output At this time the contact of the timer T or counter C in the operation memory will be rewritten Timing and counting will not take place during control The on off state of contacts not specified will be determined by the operation result 8 28 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Precautions During Programming 8 10 Setting the Clock Calendar T32CT type only 8 10 Setting the Clock Calendar T32CT type only Ckock Calendar setting area The write area and read area for clock calendar is allocated to special data registers DT90053 to DT90057 Special data register Upper byte Lower byte number Hour data Minute data HOO to H23 HOO to H59 Available Not Available Minute data Second data HOO to H59 HOO to H59 Day data Hour data H01 to H31 HOO to H23 Year data Month data HOO to H99 HO1 to H12 Available Available Day of week data HOO to HO6 Available Available Available Available Available Available Clock Calendar setting There are three ways to set the clock calendar as follows When using the
88. to use a value which is already set the value which appears when read there is no need write it again Using programming tool software Produce 1 Set the control unit in the PROG mode 2 Option gt PLC Configuration 3 When the function for which setting are to be entered is selected in the PLC Configuration dialog box the value and setting status for the selected system register are displayed To change the value and setting status write in the new value and or select the setting status 4 To register these settings choose OK Precautions for system register setting System register settings are effective from the time they are set However input settings tool port COM port and modem connection settings become effective when the mode is changed from PROG to RUN With regard to the modem connection setting when the power is turned off and on or when the mode is changed from PROG to RUN the controller sends a command to the modem which enables it for reception When the initialized operation is performed all set system register values parameters will be initialized 14 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 14 1 1 Table of System Registers for FPO Content of system register settings 1 Setting the timers and counters System register 5 By indicating the counter start number the timer and counter are split into two areas The timer and counter together total
89. type BACOS S D COS S141 S1 gt D 1 D P304 arccosine PBACOS 6 X X X X X O O operation F305 BCD type BATAN S D TAN S121 S1 gt D 1 D P305 arctangent PBATAN 6 X X X X X O O operation Floating point type real number operation instructions F309 Floating point FMV S D S41 S gt D 1 D ojo P309 type data move PFMV 8 21 ggg aeu F310 Floating point F S1 S2 S1 1 S1 S2 1 S2 gt D 1 D olo P310 type data PF D 14 opo ojojo addition F311 Floating point F S1 S2 S1 1 S1 S2 1 S2 gt D 1 D olo P311 type data PF D 14 9 9 Q7a a a a subtraction F312 Floating point F 1 S2 S1 1 S1 x S2 1 S2 gt D 1 D olo P312 type data PF D 14 2 opojojojo multiplication F313 Floating point F 1 S2 S1 1 S1 S2 1 S2 gt D 1 D olo P313 type data PF D 14 opojojojo division Available X Not available A Not available partially 1 This instruction is available for FP e Ver 1 2 or later 2 This instruction is available for FP e Ver 1 21 or later FPO V2 1 or later 14 51 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ex ceeding the floating point type data floating point data and the converted data is stored in D 1 D I ap o Num Boo Ope m 2 2 0 Elan ae Ber Name dan de Description E a E A d a
90. value is backed up by the secondary battery Begin use only after the secondary battery has been sufficiently charged For reference To read and use the initial settings data when starting operation you can also write the data to EEPROM by using the F12 EEPROM read instruction and the F13 EEPROM write instruction If the power supply is turned off while the P13 instruction is being executed data may not be written in the EEPROM properly Also the area where the internal relays data registers and timer counter are held may not be held properly Do not turn off the power supply while the P13 instruction is being executed 2 28 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 3 Expansion I O Units 3 1 Parts and Terminology lt lt oooooooooo 3 3 3 1 1 X Expansion I O Unit Types 3 4 342 Specifications ii sega EE AAA RES 3 6 3 2 1 General Specifications 3 6 3 2 2 Input Specifications 3 6 3 2 2 1 Limitations on Number of Simultaneous Input ON Points 3 7 3 23 Output Specifications 3 8 3 2 3 1 Relay Output Type 3 8 3 2 3 2 Transistor Output Type 3 9 3 3 Internal Circuit Diagram oooooooccono 3 10 3 3 1 X Relay Output Type E8RS E8RM E16RS E16RM 3 10 3 3 2 Transistor Output Type oooooo oo o 3 11 3 3 2 1 NPN Open Co
91. 0 0110 7 0007 00000000 00000111 0000 0000 0000 0111 8 0008 00000000 00001000 0000 0000 0000 1000 9 0009 00000000 00001001 0000 0000 0000 1001 10 000A 00000000 00001010 0000 0000 0001 0000 11 000B 00000000 00001011 0000 0000 0001 0001 12 000C 00000000 00001100 0000 0000 0001 0010 13 000D 00000000 00001101 0000 0000 0001 0011 14 000E 00000000 00001110 0000 0000 0001 0100 15 000F 00000000 00001111 0000 0000 0001 0101 16 0010 00000000 00010000 0000 0000 0001 0110 17 0011 00000000 00010001 0000 0000 0001 0111 18 0012 00000000 00010010 0000 0000 0001 1000 19 0013 00000000 00010011 0000 0000 0001 1001 20 0014 00000000 00010100 0000 0000 0010 0000 21 0015 00000000 00010101 0000 0000 0010 0001 22 0016 00000000 00010110 0000 0000 0010 0010 23 0017 00000000 00010111 0000 0000 0010 0011 24 0018 00000000 00011000 0000 0000 0010 0100 25 0019 00000000 00011001 0000 0000 0010 0101 26 001A 00000000 00011010 0000 0000 0010 0110 27 001B 00000000 00011011 0000 0000 0010 0111 28 001C 00000000 0001 1100 0000 0000 0010 1000 29 001D 00000000 00011101 0000 0000 0010 1001 30 001E 00000000 00011110 0000 0000 0011 0000 31 001F 00000000 00011111 0000 0000 0011 0001 63 003F 00000000 00111111 0000 0000 0110 0011 255 OOFF 00000000 11111111 0000 0010 0101 0101 9999 270F 00100111 00001111 1001 1001 1001 1001 14 70 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 14 7 ASCII Codes DEL 0
92. 0 R51 DF Home return operation start R51 DT200 Control code H122 H COMMON eee refer to instruction FOMV K120 DT 201 F168 SPD1 F TE pr Initial speed 120 Hz 0 500 202 DT202 Maximum speed FO MV K100 DT203 2500 Hz F168 SPD1 DT200 Ho DT203 eee ena R903A R50 R52 I pr H Home return completion pulse R52 TMX 4 K10 X4 oF d FOMV H4 DT9052 FOMV HO DT9052 side eq dn X4 X0 Near Home home sensor Sensor Near home deceleration start LJ Near home sensor X4 on Home sensor X3 on X0 on 2500Hz 9 30 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO High speed Counter Pulse Output PWM Output 9 4 Pulse Output Function JOG operation plus direction While X5 is in the on state a pulse is output from YO At this time directional output Y2 does not turn on X5 H FO MV H112 DT 300 DT300 Control code H112 Fo MV K300 DT 301 la s F169 PLS prac Ho DT301 Speed 300 Hz side side JOG operation minus direction While X6 is in the on state a pulse is output from YO At this time directional output Y2 turns on X6 H Fomv H122 ore DT310 Control code H122 FOMV K300 DT 311 ma Ba S FiesPLs DT310 Ho DT311 Speed 300 Hz Emergency stop over limit If X7 turns off while a pulse is being output from YO the
93. 00 lt or gt target value or H7FFFFF No Remedy problem Yes Please contact your dealer Home input is already used by interrupt or HSC Yes Remedy problem No Please contact your dealer Absolute mode setting is target value elapsed value Yes Remedy problem No Please contact your dealer 9 32 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO High speed Counter Pulse Output PWM Output 9 5 PWM Output Function 9 5 PWM Output Function 9 5 1 Outline of PWM Output Function PWM output function With the instruction F170 PWM the specified duty ratio and pulse width modulation is obtained Applicable to analog controls such as temperature control and light modulation Setting the system register When using the PWM output function set the channels corresponding to system registers 400 to Do not use high speed counter 9 5 2 Instruction Used with PWM Output Function PWM output instruction F170 X6 H FO Mv H5 DT100 FO MV K500 DT101 F170 PWM DT100 KO While X6 is in the on state a pulse with a period of 840 ms and duty ratio of 50 is output from YO X7 H Fo Mv H6 DT100 Fo MV K300 DT101 F170 PWM DT100 K1 While X7 is in the on state a pulse with a period of 1 6 s and duty ratio of 3096 is output from Y1 9 33 Phone 800 894 0412 F
94. 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Precautions During Programming 8 5 Instruction of Leading Edge Detection Method A y Example 2 Using the CT instruction between JP and LBL instructions RO HAS 1 XO CT 100 x1 LBL 1 Time chart 1 RO X0 Counting operation Final timing at f which the The count is not incremented because the final previous JP timing at which the previous JP instruction was not instruction was executed has not been changed and the execution not executed condition XO for the counter input has not changed Time chart 2 RO X0 Counting operation Final timing at which the The count is incremented because the count input previous JP changed from off to on after the final timing at which instruction the previous JP instruction was not executed was not executed 8 17 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Precautions During Programming FPO 8 6 Precautions for Programming 8 6 Precautions for Programmin Programs which do not execute correctly Do not write the following programs as they will not execute correctly Program example 1 Program in which the example 1 is rewritten ANS XO x1 XO x1 YO Hor A Hor X2 gt XO x2 te jane Ly Program example 2 Program in which the example 2 is rewritten ANS xs rl TMX5 _K30 YO X0 x1 TMX 5 K 30 YO mH
95. 10RS C10CRS C10RM C10CRM C14RS C14CRS C14RM C14CRM Input side 5 6 kQ W xo gt e 8 QUU pe i ran za Note 1 circuit AEN i i 5 6 kQ 1 Xn UNT e Internal E ae ne Note circuit cH DK DTI 1 com e e 12 24 V DC Note 2 I Output side YO Internal Es circuit e Yn Load e Internal E T circuit COM Power A supply 1 The resistor in the control unit is 2 kQ for X0 through X5 and 1 kQ for X6 and X7 2 Either positive or negative polarity is possible for the input voltage supply 2 18 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Optional Memory 2 3 Internal Circuit Diagram 2 3 2 Transistor Output Type 2 3 2 1 NPN Open Collector Type C16T C16CT C32T C32CT T32CT When the load voltage and external power supply are the same This example is when the values of the rated load voltage and external power supply for driving internal circuit are the same In this situation there is only one power supply FPO C16T C16CT C32T C32CT Input side 5 6 kQ XU ES e Q to By e Internal v DAE n res The circuit amp 1 _ I
96. 144 points and the default value for th split is 100 Thus the point allotment is as shown in the table below Timer 100 points No 0 to No 99 Counter 44 points No 100 to No 143 Setting example To increase the number of timers to 120 change the value of system register 5 to K120 MIN 0 All counter Set value n Counter size increases Set value n puo mov ee A AA Set value n Timer size increases Counter 144 MAX 144 All counter For T32 set the system registers 5 and 6 to the same value This sets the timer to a non hold type and counter to a hold type By setting system register 5 to 0 the whole area becomes the counter Also by setting it to the value 144 the whole area becomes the timer 14 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 2 Hold types and non hold type settings System registers 6 to 8 and 14 With the C10 C14 C16 C32 SL1 the areas held in the event of a power supply interruption are fixed at the areas shown in the table below and the settings for system registers 6 to 8 and 14 will be invalid C10 C14 C16 Timer Non hold type All points Non hold type From the set value to C139 Counter Hold type 4 points elapsed values C140 to C143 976 points RO to R60F 61 words WRO to WR60 32 points R610 to R62F 2 words WR61 to WR62 Non hold type 1652 words DTO to DT1651 Hol
97. 16383 DT6143 Note 1 Special data 112 words DT9000 to DT9111 112 words 112 words register DT DT90000 DT9000 to to DT90111 DT9111 Index register 2 words IX IY Differential points DF DF Unlimited of points Master control relay points MCR 32 points Number of labels JP and LOOP 64 labels 255 labels 64 labels 12 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications FPO 12 1 Performance Specifications Number of step ladders Relay output type Transistor output type C10RS C14RS C10RM C14RM C10CRS C14CRS C10CRM C14CRM C16CP 128 stages 704 stages Note 1 128 Stages Number of subroutines 16 subroutines 100 sub routines 16 sub routines Number of interrupt programs 7 programs external 6 points internal 1 point 1 program internal 1 point Self diagnosis function Such as watchdog timer program syntax check Clock calender function Not available Available Note 3 Not available Special Pulse catch input functions Interrupt input Total 6 points XO to X1 50 us X2 to X5 100 us Not available RS232C port Note 4 Only units with an RS232C port Transmission speeds 300 600 1200 2400 4800 9600 19200bit s Transmission distance 3m 9 84ft Terminal block 3 pin made b
98. 2 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Optional Memory FPO 2 2 Special functions Specifications Output point number Relay output type Transistor output type C10RS C10RM C14RM C10CRS C14CRS C10CRM C14CRM Not available C14RS Two independent points YO and Y1 no interpolation function Not available Output frequency Not available 40Hz to 10kHz YO Y1 one point output Not available 40Hz to 5kHz YO Y1 two point output Two points YO and Y1 Output point Not available number Output frequency Not available Not available Not available Frequency 0 15Hz to Frequen 38Hz Cy Note 9 0 15Hz to Duty 0 1 to 99 9 1KHz Duty 0 1 to 99 996 Program and system EEPROM register Areas which are held if the power supply fails are fixed and Counters 4 points are Internal relays 32 points retained Date registers 8 words by the Note 13 EEPROM Number of points words of the fixed hold areas in the various memories Counters 16 points Operation memory Areas which are held if the power supply fails are fixed and are retained by the EEPROM Number of points words of the fixed hold areas in the various memories The opera Areas tion which are memory is held if the backed up power using supply built in fails are charge fixed and able se
99. 232C The tool port RS232C is used to connect a programming tool 9 Power supply connector Supply 24V DC to the power supply connector It is connected using the power supply cable AFP0581 that comes with the unit RS232C port Use this port to connect to devices with an RS232C port such as an I O P a bar code reader or an image checker enabling data input and output Tool port RS232C specifications Pin assignment Pin no Abbreviation SD TXD SG RD RXD 5V Settings when shipped from the factory Default value Baud rate 9600bps Character bit 8bits Parity check Odd Stop bit 1bit 4 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO S LINK Control Unit 4 2 Specifications 4 2 Specifications 4 2 1 General Specifications Rated operating voltage 24V DC Operating voltage range 21 6V to 26 4V DC Rated current consumption 150mA or less Allowed momentary power off time 10ms at 21 6V 10ms at 24V Ambient temperature 0 C to 55 C 32 F to 131 F Storage temperature 20 C to 70 C 4 F to 158 F Ambient humidity 3096 to 8596 RH non condensing Storage humidity 3096 to 8596 RH non condensing Breakdown voltage 500V AC for 1 minute between S LINK terminal block and power supply ground terminals Insulation resistance min 100MQ measured with a 500V DC megger between S
100. 27 communication error Operate Stop KO occurs in the remote I O K1 Operate K1 S LINK system Note The setting values of the system registers No 6 7 8 and 14 becomes invalid with the types other than T32 14 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Item pads Name Der Descriptions ress value 10 ms to 81900 ms K4 to K32760 Used of default setting K2600 6500 ms is recommended Wait time setting for set value x 2 5 ms Wait time setting for 6500 ms multi frame communi 31 multi frame K2600 cation ms communication In programming tool software enter the time a number divisible by 2 5 In FP Programmer II enter the set Time value equal to the time divided by 2 5 setting 2 5 ms to 160 ms K1 to K64 Scans once each specified time interval 0 KO Normal scan set value x 2 5 ms Constant value setting Constant value settings 0 ms for multi frame for scan time KO communication ms In programming tool software enter the time a number divisible by 2 5 34 In FP Programmer I enter the set value equal to the time divided by 2 5 Do not set X0 as high speed counter 2 phase input X0 X1 2 phase input X0 X1 Reset input X2 Incremental input XO Do not set Incremental input X0 Reset input X0 as X2 high CHO Decremental input X0 speed Decremental input X0 Settin Reset
101. 3 4773 Web www ctiautomation net Email info ctiautomation net Expansion I O Units FPO 3 3 Internal Circuit Diagram When the load voltage differs from the 24 V DC external power supply for the driving the internal circuit Other than 24 V DC load voltage 5 V DC and 12 V DC and other load voltages can be connected FPO E8YT E16YT Output side T v2 ld m p 1 Internal circuit X m M Fond e m ree Ok kc e e i A a Y21 Wh oo Load for 5 V o Internal circuit gt 47 Ky r e cv Fa Internal circuit a e Se Load for 24V DC Adi 7 5VDC 4 24VDC EE Rated load External voltage power supply 9 Q e for driving internal circuit gx Note The output number given above is the output number when the expansion output unit is installed as the first expansion unit section 5 3 3 16 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Expansion I O Units 3 3 Internal Circuit Diagram 3 3 4 2 PNP Open Collector Type EBYP E16YP FPO E8YP E16YP Rb CNN 4 Output side e Internal 7 Y20 Load circuit Internal lt ver Load e circuit 24V DC 4 o o o
102. 32T C32P C32CT with RS232C port C32CP with RS232C port T32CT with RS232C port T32CP with RS232C port In the next sections you will find a detailed description of each control unit 2 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Optional Memory FPO 2 1 Parts and Terminology 2 1 1 Control Unit Types C10RS C14RS C10RM C14RM All control unit types C10CRS C14CRS C10CRM C14CRM terminal type connector type a m he DA Os TH Sali EXPANSION E la O Lie dE Ws CONNECTOR E Biz ede 99 RUN a Edem 2 Z 8 E 7ml PROG AT A mo E g Eper E se DE el pom 2 45 a C16T C16CT C32T C32CT Control unit with RS232C port C16P C16CP C32P C32CP T32CT T32CP 3 23 z e 3 25 2 4 Phone 800 894 0412 Fax 888
103. 4 Output 4 Input 4 Output 4 gt 14 16 dp 16 Input 24 Output 22 nput 8 Output 6 Input 8 Output 8 Input 8 Output 8 14 16 8 8 e gt illus al E nput 8 Output 6 Input 8 Output 8 Input 4 Output 4 nput 4 Output 4 A 10 16 16 8 Input 26 Output 24 x nput 6 Output 4 Input 8 Output 8 Input 8 Output 8 nput 4 Output 4 a _ 14 A 16 ER 8 Input 28 Output 26 T nput 8 Output 6 Input 8 Output 8 Input 8 Output 8 nput 4 Output 4 DEI 10 16 16 16 Input 30 Output 28 gt nput 6 Output 4 Input 8 Output 8 Input 8 Output 8 nput 8 Output 8 gt 14 A 16 A 16 ip 16 Input 32 Output 30 nput 8 Output 6 Input 8 Output 8 Input 8 Output 8 nput 8 Output 8 l Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Overview 1 8 Combination Possibilities 1 3 2 Transistor Output Type Units First Second Third locate a control expansion 1 expansion expansion 1 0 u
104. 4 LJ Connects a Form A normally open contact in parallel by comparing two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2 or S1 1 S1 S2 1 S2 Available X Not available A Not available partially 14 34 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Name Boolean Symbol Description Steps FP e FPO FPOR FPZ FP X FP2 FP2SH FP10SH Floating point type real number data compare Start STF ES S1 2 Begins a logic operation by comparing two 32 bit data in the comparative condition S1 1 S1 S2 1 2 1 x X STF lt gt pF S1 2 Begins a logic operation by comparing two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2 or S141 S1 S21 S2 STF gt rF Si 2 Begins a logic operation by comparing two 32 bit data in the comparative condition S1 1 S1 gt S2 1 S2 1 STF gt z Si 239 _ Begins a logic operation by comparing two 32 bit data in the comparative condition S1 1 S1 gt S2 1 S2 or S1 1 S1 S2 1 S2 1 STF Lor 1 S2 L Begins a logic operation by comparing two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2 1 STF p P Si 3 _ Begins a logic operation by comp
105. 412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO I O Allocation 5 3 Expansion I O Unit 5 3 Expansion I O Unit Up to three expansion l O units can be added EXE I O numbers do not need to be set as I O allocation is performed automatically by 2 the FPO control unit when an expansion I O unit is added The 1 O allocation of expansion I O unit is determined by the installation location SL B eI HEEEEEEEI ona SAFE RARA Third expansion Second expansion First expansion Control unit E8RS E8RM Input 4 points I O number First expansion X20 to X23 Second expansion X40 to X43 Third expansion X60 to X63 Output 4 points Y20 to Y23 Y40 to Y43 Y60 to Y63 E8X Input 8 points X20 to X27 X40 to X47 X60 to X67 E8YT E8YP Output 8 points Y20 to Y27 Y40 to Y47 Y60 to Y67 E16RS E16RM E16T E16P Input 8 points X20 to X27 X40 to X47 X60 to X67 Output 8 points Y20 to Y27 Y40 to Y47 Y60 to Y67 E16X Input 16 points X20 to X2F X40 to X4F X60 to X6F E16YT E16YP Output 16 points Y20 to Y2F Y40 to Y4F Y60 to Y6F E32T E32P Input 16 points X20 to X2F
106. 6 2 Important Notes c dar o DRE LAU ee o mE 6 5 6 3 Attachment to DIN Rails 0 0 002 ec I 6 8 6 4 Installation Using FPO Slim Type Mounting Plate 6 9 6 5 Installation Using FPO Flat Type Mounting Plate 6 10 Chapter 7 Wiring TA altety Instricuons enean Raley CR ERE ERAN SR ER Sek did 7 3 vii Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table of Contents FPO 7 1 1 Interlock Circuit acatar S 7 3 7 1 2 Emergency Stop Circuit 2 0 cece ee 7 3 7 1 3 Stan Up Sequence n ele REIR EX PALA 7 3 7 1 4 Momentary Power Failures 0 0 00 cece eee ees 7 4 7 1 5 Protecting Power Supply and Output Sections 7 4 7 2 Wiring the Power Supply to the Control Unit 000008 7 5 19 Grounding s on CL otto Se alea Ck Horis a tea eh Asa 7 7 4 Input WIFIFIQ ear A 7 9 LATE SONS picar bo ro dir ads 7 9 7 4 2 LED Equipped Reed Switch 0 cee eee 7 10 7 4 8 Two Wire Type Sensor cece eee eee eee 7 10 7 4 4 LED Equipped Limit Switch 0 000 c cece eee 7 11 TS COGIDUPMIPIMIg ars aute A eee oe nar ads VA oU ean ch 7 12 7 5 1 Protective Circuit for Inductive Loads oooocooooo o o 7 12 7 5 2 Precautions for Using Capacitive Loads 7 13 7 6 Wiring the Terminal Type cooooooconcoronerraor IA 7 14 7 7
107. 72 ASCII code AHEX S1 S2 D Converts the ASCII code specified by S1 P72 Hexadeci PAHEX and S2 to hexadecimal data and stores mal data it in D 7 O0j O O O O O O Example H 44 43 42 41 HCDAB DCBA F73 4 digit BCD BCDA S1 S2 D Converts the four digits of BCD data P73 data gt PBCDA specified by S1 and S2 to ASCII code ASCII code and stores it in D 7 O0O O OJOJ O O O Example H1234 H 32 31 34 33 2143 F74 ASCII code ABCD S1 S2 D Converts the ASCII code specified by S1 P74 gt 4 digit PABCD and S2 to four digits of BCD data and BCD data stores it in D 9 O0 0 OJ OJ O O OQ Example H 34 33 32 31 gt H3412 4321 F75 16 bit binary BINA S1 S2 D Converts the 16 bits of binary data P75 data gt PBINA specified ASCII code by S1 to ASCII code and stores it in D 7 lololalalalalo area of S2 bytes Example K 100 H 30 30 31 2D 20 20 0 01 Available X Not available A Not available partially 14 39 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I Y e E lo Ac x a Num Name Boo lean ges Description g amp amp gg gu pal rand ojete N A u F76 ASCII code gt ABIN S1 S2 Converts the ASCII code specified by P76 16 bit binary PABIN D S1 and S2 to 16 bits of binary data data and stores it in D 7 O O O
108. 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Optional Memory 2 1 Parts and Terminology DODE Status indicator LEDs display the operation mode and error statuses section 2 1 1 1 Mode switch changes the operation mode section 2 1 1 2 3 O 9 25 Tool port RS232C is used to connect a programming tool section 2 1 1 3 a Power supply connector Supply 24 V DC It is connected using the power supply cable AFP0581 that comes with the unit 5 Input terminal 9 pin Output terminal 9 pin The input and output terminals and use a terminal block socket made by Phoenix Contact Co product number 1840434 section 7 6 Input connector 9 pin 12 Output connector 9 pin The input and output connectors 13 and 42 use a connector made by Molex Co product number 51067 0900 section 7 7 3 de Expansion hook is used to secure expansion units The hook is also used for installation on FPO flat type mounting plate AFP0804 Expansion connector connects an expansion unit to the internal circuit of the control unit section 6 1 15 DIN rail attachment lever allows simple attachment to a DIN rail The lever is also used for installation on FPO slim type mounting plate AFP0803 2 Input connector 10 pin 62 Output connector 10 pin Use a MIL type connector for the input and output connectors 2 and 3 section 7 8 NJ NJ 27 In
109. 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Table of Contents 8 5 2 Operation and Precautions at Run Start Time 8 14 8 5 8 Precautions When Using a Control Instruction 8 16 8 6 Precautions for Programming ocoooooccocccorrr eee 8 18 8 7 Rewrite Function During RUN cooccocccocccorr 8 19 8 7 1 Operation of Rewrite During RUN 00 00 ee 8 19 8 7 2 Cases Where Rewriting During Run is not Possible 8 20 8 7 3 Procedures and Operation of Rewrite During RUN 8 22 8 7 4 Changing Modes in FP Programmer Il 8 23 8 8 Changing the Set Value of Timer Counter During RUN 8 24 8 8 1 Method of Rewriting Constant in FP Programmer Il 8 24 8 8 2 Method of Rewriting a Value in the Set Value Area 8 25 8 9 Processing During Forced Input and Output occoccccoccccoo 8 28 8 10 Setting the Clock Calendar Timer T32CT type only 8 29 Chapter 9 High speed Counter Pulse Output PWM Output 9A Outline of Functions dese vede x ce re arte dt 9 3 9 1 1 Three Functions that Use Built in High speed Counter 9 3 9 1 2 Performance of Built in High speed Counter 9 4 9 2 Specifications and Restricted Items nuanua aaeeea 9 5 9 231 Specifications ssis bnt ia Eu bt Mo be e 9 5 9 2 2 Functions and Restrictions 0 cece eee e
110. 73 Web www ctiautomation net Email info ctiautomation net High speed Counter Pulse Output PWM Output FPO 9 5 PWM Output Function vere tr P erra 9 33 9 5 1 Outline of PWM Output Function 9 33 9 5 2 Instruction Used with PWM Output FUNCTION d as stu mrt ias 9 33 9 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO High speed Counter Pulse Output PWM Output 9 1 Outline of Functions 9 1 Outline of Functions 9 1 1 Three Functions that Use Built in High speed Counter Functions that use the built in high speed counter There are three functions available when using the high speed counter built into the FPO High speed counter function The high speed counter function counts external inputs such as those from sensors or encoders When the count reaches the target value this function turns on off the desired output Roller Cutter C DA Lead wire tape Inverter START STOP signal Encoder output is FPO input to the high speed counter Cutter blade control signal Pulse output function Combined with a commercially available motor driver the pulse output function enables positioning control With the appropriate instruction you can perform trapezoidal control home return and JOG operation Stepping motor Servo motor FPO Pulse output qi He id y2 CW CCW output driver
111. 8 32 bit data D 1 D D 1 D 1 gt D 1 D P38 decrement PD 1 2 n i dd aco a F39 32 bit data D D S1 S1 1 S1 x S2 1 S2 gt D 1 D P39 multiplication PD D S2 D result in 32 noxx aauaaad bits Available X Not available A Not available partially 14 37 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net T 7 E Num Ope du amp 9o lStin a amp js a Qia ja e ber Name Boo lean d Description 2 olf o E LET N A u BCD arithmetic instructions F40 4 digit BCD B S D D S gt D P40 data addition PB Aaa 9 8 18 F41 8 digit BCD DB S D D 1 D S 1 S gt D 1 D P41 data addition PDB cae eu F42 4 digit BCD B S1 S2 D S1 S2 gt D P42 data addition PB TSSA ER LER a F43 8 digit BCD DB S1 S2 D 141 S1 S2 1 S2 gt D 1 D P43 data addition PDB 7 ure o uw gu a F45 4 digit BCD data B S D D S gt D P45 subtraction PB Aaa 91818 F46 8 digit BCD data DB S D D 1 D S 1 S gt D 1 D P46 subtraction PDB WE ELE F47 4 digit BCD data B S1 82 D S1 S2 gt D P47 subtraction PB B B P o Ra o F48 8 digit BCD data DB S1 82 D 8141 S1 S2 1 S2 gt D 1 D P48 subraction PDB T Ep e d e F50 4 digit BCD data B S1 S2 D S1 X S2 gt D 1 D P50 multiplication PB UE E ELE F51 8 digit BCD data DB
112. 8503S 3000 13 Ln 16 0 CN2 Mini DIN5 pin Male D SUBS pin Female Se Kee a B PLC side D PC side CN1 zje m Signal name Pin No Pin No Signal name em S o H i ES SG 1 5 SG EGRE 9 2 2 so 2 p 2 RD elol 2 RD 3 em 3 SD tA ES e 7 RS SAREE HEg Lp 5 8 cs 2 FG i r FG Socket L 4 CD 1 Inch screw thread 44 40 lA ER AFC8503 AFC85035 S DR CN1 9 RI 2 Duc L TIT Unit mm Mini DIN5 pin Male D SUB25 pin Male PLC side Q Signal name Pin No in No 47 04 ES S loooooolooooool g oooooo ooooool 300025 M2 6 screw sa AD DR o o olo o Unit mm 13 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Dimensions FPO 13 6 Cable Adapter Specifications 13 6 3 AFC8521 AFC8523 Programmer N e TERI rt i 8 Mini DINS p
113. Chec k of output condition output indicator LEDs are ON Procedure 1 gt Check the wiring of the loads lt Procedure 2 gt Check if the power is properly supplied to the loads If the power is properly supplied to the load there is probably an abnormality in the load Check the load again If the power is not supplied to the load there is probably an abnormality in the FPO s output circuit Please contact your dealer Check of output condition output indicator LEDs are OFF Procedure 1 gt Monitor the output condition using a programming tool Procedure 2 gt Forcing ON the output using a programming tool If the output monitored is turned ON there is probably a duplicated output error If the output indicator LED is turned ON go to input condition check If the output indicator LED remains OFF there is probably an abnormality in the FPO s output circuit Please contact your dealer 11 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Self Diagnostic and Troubleshooting 11 2 Troubleshooting Check of input condition input indicator LEDs are OFF Procedure 1 gt Check the wiring of the input devices lt Procedure 2 gt Check that the power is properly supplied to the input terminals Ifthe power is properly supplied to the input terminal there is probably an abnor mality in the FPO s input ci
114. E Connects a Form A normally open paral contact in el by comparing two 32 bit data in the comparative condition S1 1 S1 S2 1 S2 1 ORF lt gt FC SI S2 Connects a Form A normally open para contact in el by comparing two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2 or S1 1 S1 gt S2 1 S2 1 ORF gt p S1 S2 J Connects a Form A normally open para contact in el by comparing two 32 bit data in the comparative condition S1 1 S1 gt S2 1 S2 1 ORF gt r SI 24 Connects a Form A normally open paral contact in el by comparing two 32 bit data in the comparative condition S1 1 S1 S241 S2 or S1 1 S1 S2 1 S2 1 ORF as S1 S2 J Connects a Form A normally open para contact in el by comparing two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2 1 ORF r 51 24 Connects a Form A normally open paral contact in el by comparing two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2 or S1 1 1 S241 S2 1 Available X Not available Al Not available partially 1 This instruction is available for FP X V1 10 or ater and FPX 32k type 14 35 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ct
115. E54 card back Conti not turn on AoA up battery nues Charge or replace the backup battry of IC error memory card The contents of the IC memory card cannot be guaranteed The voltage of the backup battery for IC IC memory memory card lowers The BATT LED does not turn on E55 card baek Cont Charge or replace the backup battery of IC AJA up battery inues memory card error The contents of the IC memory card cannot be guaranteed Incompat The IC memory card installed is not E56 ible IC Cont compatible ALA memory inues Replace the IC memory card compatible card error with FP2SH FP10SH MEWNET W2 MCU No unit for The MEWNET W2 link unit or MCU Multi communication unit is not E57 the Gonti installed in the slot specified using the AJA configu nues configuration data ration Either install a unit in the specified slot or change the parameter E100 Self The error specified by the F148 to diagnostic Stop ERR P148 PERR instruction is occurred ATATAlalala E199 error set gt Take steps to clear the error condition according to the specification you chose E200 by F148 ERR P148 Conti to PERR nues EE AE E E299 instruction A Available 14 66 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net E Table of MEWTOCOL COM Communication Error Eoy Name Description code 121
116. EPOTOJ IBK UP soe des eee hats edi pee bu TS ERES 12 14 Chapter 13 Dimensions 13 1 Control Unit and Expansion I O Unit sleseeleseesreesss 13 3 13 1 1 FPO C10RS C10CRS C14RS C14CRS ESHS E1BHS 5 erhterasaumts Ter sere asap Cn Re RR E sch 13 3 13 1 2 FPO C10RM C10CRM C14RM C14CRM ESBMIETS6BM na ix rad peo RN mae oes Rabe eee 13 3 13 1 3 FPO C16T C16CT C16P C16CP E16T E16P E8X EBYT E8YP E32T E32P E16X E16YT E16YP c lec xs 13 4 Xx Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Table of Contents 13 1 4 FPO C32T C32CT C32P C32CP T32CT T32CP 13 4 13 1 5 FPO S LINK Control Unit 00 13 5 13 2 FPO Power Supply Un hoon Rcx wakes AE EM TUS 13 5 13 3 Mounting on DIN Ball 0 eroe e etel e tones ie pee ite s 13 6 13 4 FPO Slim Type Mounting Plate 0 eee 13 7 13 5 FPO Flat Type Mounting Plate 0 eee eee 13 8 13 6 Cable Adapter Specifications 0 cece eee 13 9 19 6 1 AFC8503 AFC8508S ilu c pe RR ateo drid ia 13 9 136 2 AEST 10 eC Geil gar brad SO Boa dtd qus 13 9 13 6 3 AFC8521 AFC8523 Programmer 00 eee ee eee 13 10 13 6 4 AFC85305 AFC8531 AFC8532 For extending for the tool port lt lt o eee eens 13 10 13 7 Connection between RS232C port and PC Lssuuuus 13 11 Chapter 14 Appendix 14 1 System Registers Special Internal Relays
117. ESS gu ie mess ERROR Se HH ERROR indicator ADDRESS iw Oo g m display D a m PROG SET Oa During normal transmission The 2 2 shaped charactor rotates in the clockwise direction 33l uur cc nn If an error occurs The address is displayed In case faults occur at several locations the smallest error address is displayed and the decimal points light up simultaneously S LINK control unit 10 20 30 40 dy 8E x 80 70 60 50 Broken wire fo Decimal points light up lt Multiple broken wires gt 32 hexadecimal 50 decimal 4 14 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 5 I O Allocation 5 1 VO NUMDEGE 0e D bis A eet 5 3 5 2 Control UNI oo ee ea diuites lc sui 5 4 5 3 Expansion YO Unt vois a 5 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I O Allocation FPO 5 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO I O Allocation 5 1 1 O Number 5 1 I O Number Expression of numbers for input output relays Since input relay X and output relay Y are hand
118. F389E 4 JUN 2010 8th edition ARCT1F389E 5 AUG 2011 9th edition Change in Corporate name Fixed Errors Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net
119. FP3 FP10SH LED ERROR Continually lit FP 2 FPO FPOR FP X LED ERROR ALARM Flashes contunually lit FP e Screen display ERR Continually lit E Error Confirmation When ERROR Turns ON When the ERROR on the control unit CPU unit turns on or flashes a self diagnostic error or syntax check error has occurred Confirm the contents of the error and take the appopriate steps Error Confirmation Method Procedure 1 Use the programming tool software to call up the error code By executing the STATUS DISPLAY the error code and content of error are displayed 2 Check the error contents in the table of error codes using the error code ascertained above Syntax check error This is an error detected by the total check function when there is a syntax error or incorrect setting written in the program When the mode selector is switched to the RUN mode the total check function automatically activates and eliminates the possibility of incorrect operation from syntax errors in the program When a syntax check error is detected ERROR turns on or flashes Operation will not begin even after swirching to the RUN mode Remote operation cannot be used to change to RUN mode Clearing a syntax check error By changing to the PROG mode the error will clear and the ERROR will turn off Steps to take for syntax error Change to the PROG mode and then execute the total check function while online mode with the programming tool connected
120. FPO 2 5 Backing Up the 10 K Step Type Predicted life of internal backup battery When the control unit is on when power is supplied the internal backup battery life will differ depending on the ambient temperature Refer to the table below to predict the life of the internal backup battery Note When the control unit is off when power is not supplied temperature has almost no effect on the battery life Ambient temperature Internal backup battery life 55 C Approx 430 days approx 1 year 45 C Approx 1 200 days approx 3 years 40 C Approx 2 100 days approx 6 years 35 C Approx 3 300 days approx 9 years 34 C and less Approx 10 years Range of backup possible with the internal backup battery The range that the user specifies with the programming tool from among the computation memories given below will become the holding backup area 1 Timer counter T C 2 Internal relay R 3 Data register DT 4 Step ladder If the user does not make a designation the default setting range will become the backup holding area The clock calendar timer value is also backed up The program and system registers are held in EEPROM with no relation to the internal backup battery Handling of the internal backup battery It is not possible to replace the internal backup battery when it has been exhausted or has exceeded its life span Cautions regarding the backup of data The clock calendar timer
121. G mode Note2 Used by the system 14 21 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Address FPO C10 Name Descriptions FPO T32 C14 C16 L C32 SL1 The position of the first matching data counting DT90038 DTo038 Work 2 for F96 SRC fom the starting 16 bit area is stored here when instruction XR an F96 SRC instruction is executed DT90039 DT9039 to to Not used DT90043 DT9043 The elapsed value 24 bit data for the high DT90044 DT9044 speed counter is stored here Each time the ED instruction is executed the elapsed value for the High speed counter E high speed counter is automatically transferred elapsed value for chO a Note1 to the special registers DT9044 and DT9045 DT90044 and DT90045 2190045 i DT9043 The value can be written by executing F1 DMV instruction The target value 24 bit data of the high speed DT90046 DT9046 counter specified by the high speed counter instruction is stored here High speed counter i Target values have been preset for the various target value for ch0 s instructions to be used when the high speed Vote D counter related instruction F166 to F170 is DT90047 DT9047 executed These preset values can only be read and cannot be written The elapsed value 24 bit data for the high DT90048 DT9048 speed counter is stored here Each time the ED
122. I F DMV K10000 DT 104 10000 pls F168 SPD1 DT 100 HO Pulse stop R903A R10 TO R12 I pr H Positioning completion pulse 1 s R12 TMX 0 K10 5000 Hz 9 26 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO High speed Counter Pulse Output PWM Output 9 4 Pulse Output Function Relative value positioning operation minus direction When X2 turns on a pulse is output from YO At this time directional output Y2 turns on x2 R903A R22 R20 or P Positioning operations running R20 R20 R21 DF H Positioning operations start R21 Control code H102 H FO MV H102 DT 100 refer to instruction F168 SPD1 Initial speed 1000 Hz Maximum speed 6000 Hz Fo MV K1000 DT 101 FO MV K6000 DT 102 Acceleration decelera tion time 300 ms F1DMV K 8000 DT 104 FOMV KO DT 106 FOMV K300 DT 103 Movement amount LLL LLL SY EASY Lu F168SPD1 DT100 HO Z29090 pS Pulse stop R903A R20 Ti R22 DF H H Positioning completion pulse 1 s is TMX 1 K10 6000 Hz 1000 Hz 0 Hz 9 27 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net High speed Counter Pulse Output PWM Output FPO 9 4 Pulse Output Function Absolute value positioning operation When X1 is turned on puls
123. Items Restrictions for maximum counting speed pulse output frequency The counting speed when using the high speed counter function will differ depending on the counting mode as shown in the table A il Example 1 While in the incremental input mode and using the two channels CHO and CH1 if CHO is being used at 8 kHz then CH1 can be used up to 2 kHz A il Example 2 While in the 2 phase input mode and using the two channels CHO and CH2 if CHO is being used at 1 kHz then CH2 can be used up to 1 kHz The maximum output frequency when using the pulse output function will differ depending on the output contact number as shown in the table A y Example 1 When using either only YO or only Y1 the maximum output frequency is 10 kHz A y Example 2 When using the two contacts YO and Y1 the maximum output frequency is 5 kHz When using the high speed counter function and pulse output function specifications will differ depending on the conditions of use A il Example When using one pulse output contact with a maximum output frequency of 5 kHz the maximum counting speed of the high speed counter being used simultaneously is 5 kHz with the incremental mode and 1 kHz with the 2 phase mode 9 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO High speed Counter Pulse Output PWM Output 9 3 High speed Counter Function 9 3 High speed Counter Functio
124. LINK terminal block and power supply ground terminals Vibration resistance 10Hz to 55Hz 1 cycle min double amplitude of 0 75mm 0 030in 10 min on 3 axes Shock resistance Shock of 98m s or more 4 times on 3 axes Noise immunity 1 000 Vp p with pulse widths 50ns and 1us based on in house measure ments Operating condition Free from corrosive gases and excessive dust 4 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net S LINK Control Unit FPO 4 2 Specifications 4 2 2 S LINK Controller Specifications A a Rated power supply voltage 24V DC 10 Allowable ripple p p 10 max Supplied from IN 24V IN OV of the S LINK terminal block Current consumption S LINK controller current consumption including D G line current consumption note 1 24V DC 1 6A max Maximum current which can be supplied supplied to S LINK unit and I O devices from 24V OV line 24V DC 5A fuse 5A Transmission method Bi directional time divided multiple signal transmission Synchronization method Bit synchronization frame synchronization Transmission protocol S LINK protocol Transmission speed 28 5kbps Transmission delay time Max 10 7ms Transmission distance Main signal wire up to a distance to 200m max 400m when a booster is used FAN out note 2 320 Connection method T branch multi drop wiring
125. Left shift of multiple SHL D n Shifts the n bits of D to the left P101 bits n bits in a 16 PSHL 5 O0 0 O0 O0 O0J O O bit data F102 Right shift of n bits DSHR D n Shifts the n bits of the 32 bit data P102 in a 32 bit data PDSHR area specified by D 1 D to the 5 X X OIO O O O right F103 Left shift of n bits in DSHL D n Shifts the n bits of the 32 bit data P103 a 32 bit data PDSHL area specified by D 1 D to the left X X 9 9 9 9 O F105 Right shift of one BSR D Shifts the one digit of data of D to P105 hexadecimal digit 4 PBSR the right 3 yojajoajojojojo bit F106 Left shift of one BSL D Shifts the one digit of data of D to P106 hexade cimal digit PBSL the left 3 yOojojojojoaJo o 4 bit F108 Right shift of BITR D1 Shifts the n bits of data range by P108 multiple bits n bits PBITR D2 n D1 and D2 to the right TRX o e d d e F109 Left shift of multiple BITL D1 Shifts the n bits of data range by P109 bits n bits PBITL D2 n Di and D2 to the left T Ed Ead c n A F110 Right shift of one WSHR D1 Shifts the one word of the areas by P110 word 16 bit PWSHR D2 D1 and D2 to the right pep uw B ES F111 Left shift of one WSHL D1 Shifts the one word of the areas by P111 word 16 bit PWSHL D2 D1 and D2 to the left E AAA e Pc lc us F112 Right shift of one WBSR D1 Shifts the one digit of the areas by P112 hexade cimal digit
126. Load Load Load Load Load Load Load Load ODORO 1 The four COM terminals of input terminals are connected internally however they should be externally connected as well The two terminals of output terminals are connected internally however they should be externally connected as well The two terminals of the output terminals are internally connected however they should be externally connected as well Either positive or negative polarity is possible for the input voltage supply The I O number given above is the I O number when the expansion l O unit is installed as the first expansion unit The I O numbers for the expansion I O units will differ depending on the location where they are installed section 5 3 3 23 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Expansion I O Units FPO 3 4 Pin Layouts 3 4 7 E8X X21 OCO DODO NENNEN COM COM Note 1 OODOOCOOO NENEEEEN me Notes e The two COM terminals of input terminals are connected internally however they should be externally connected as well 1 Either positive or negative polarity is possible for the input voltage supply e The
127. N GR Pro at l O error in the status display function E42 1 O unit verify error Selec table I O unit Expansion unit wiring condition has changed compared to that at time fo power up Check the contents of special data register FP0 DT9010 FP FP X DT90010 DT9001 1 and locate the erroneous expansion unit It checks whether an expansion connector is in agreement Check the contents of special data register FP2 FP2SH and FP10SH DT90010 DT9001 1 FP3 DT9010 DT9011 Selection of operation status using system register23 to continue operation set 1 to stop operation set 0 Verification is possible in FPWIN GR Pro at l O error in the status display function A Available 14 63 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Error code Name Opera tion status Description and steps to take FP e FPO FPOR FPS FP X FP2 FP2SH FP10SH E43 E44 E45 System watching dog timer error Slave staiton connecting time error for MEWNET F system Operation error Selec table Selec table Selec table Scan time required for program execution exceeds the setting of the system watching dog timer gt Check the program and modify it so that the program can execute a scan within the specified time Selection of operation status using sy
128. NACK error Link system error 122 WACK error Link system error 123 Unit No overlap Link system error 124 Transmission format Link system error error 125 DK UDIC Hardware Link system error error 126 Unit No setting error Link system error 127 No support error Link system error 128 No response error Link system error 129 Buffer closed error Link system error 130 Time out error Link system error 132 Frans ss 9n Link system error impossible error 133 Communication stop Link system error 136 No destination error Link system error 138 Other communication Linkc yslem amor error 140 BCC error A transfer error occurred in the received data 141 Format error A command was received that does not fit the format 142 No support error A command was received that is not supported 143 Multiple frames A different command was received when processing multiple procedure error frames 150 Link setting error A route number that does not exist was spacified Verify the route number by designating the transmission station 151 Transmission Transmission to anather device not possible because time out error transmissition buffer is congested 152 Transmit disable Transmission processing to another device is not possible Link error unit runaway etc Command process cannot be received because of multiple 153 Busy error frame processing Or cannot be received because command being processed is congested 160 Parameter error Content of spacified parameter d
129. Note When the SET switch is pressed the number of input output units connected to the S LINK System is set DT9021 e If the same address has been specified for No of units connected Availabl multiple units the units are counted as a single to S LINK error eun f 1 e type unit This is invalid however if an ERR4 error is address E SL1 in progress If ERR4 occurs 15 876543210 DT9021 Multiple errors 0 Single 1 Multiple Error address 0 to 127 0 to H7F Initial address if there are multiple errors The current scan time is stored here Scan time is calculated using the formula Scan time ms stored data decimal x 0 1 K50 indicates 5 ms Scan time display is only possible in RUN mode and shows the operation cycle time The maximum and minimum values are cleared when each the mode is switched between RUN mode and PROG mode Scan time current DT90022 DT9022 value Note 14 20 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Address FPO C10 T FPOT32 C14 C16 Name Descriptions C32 SL1 The minimum scan time is stored here Scan Scan time minimum time is calculated using the formula DT90023 DT9023 value Note1 Scan time ms stored data decimal x 0 1 ms Example K50 indicates 5 ms The maximum scan time is stored here The Scan time
130. O number when the expansion l O unit is installed as the first expansion unit section 5 3 3 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Expansion I O Units FPO 3 3 Internal Circuit Diagram When the load voltage differs from the 24 V DC external power supply for the driving the internal circuit Other than 24 V DC load voltage 5 V DC and 12 V DC and other load voltages can be connected FPO E16T E32T e e O 0 e Internal p rS s circuit EG PT ue e e Ld e 5 6 kQ Ee ee l X21 5 0 4 e Internal eek circuit DET PT 1kQ L 5 6 kQ j x2n IO 4 e gt Internal ur s A S Wa L 2 24VDC circuit E IE y Note 1 COM Ld e T L pa Internal 57H e e Y20 Load for 5 V circuit TR J oe e 1 i Internal L e e Y21 Load for5V e circuit 1 Pa al eL cvy R ZN Nooo 1 i i Internal X5 L e 5 Y2n Load for 24 V 24V DC circuit Tl _ Ww B5VDC _ External amp ww Rated load ww power supply gt voltage for driving e o o gt internal circuit Notes e Either positive or negative polarity is possible for the input voltage s
131. OOOO o tu ziig IE SA Input al En terminal a c AN Connection LET terminal Sal A lt NW Output En terminal 4 i L 00000000000 NS dicus unit mm in 13 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Dimensions FPO 13 3 Mounting on DIN Rail 13 3 Mounting on DIN Rail a DIN rail 27 5 1 083 35 0 1 378 27 5 1 083 60 0 2 362 67 5 2 657 E g OE I o T I I un o T a o Dobobo n m ao EAR o o Ix e o o ob ao Jon m Ol m o gt amp onn o m O gt e a o m o gt amp onn o DIN rail dotohodo_ddboboDo oo00o godob000 00000000 Aotichoto toootodo 3 8 al Z DE H 1 TT I LI Ws 9 nung 7 O EM I o T l o T I I mma I aL 7 0000 imum o dodododo o oa vo moro o M o Bonn moro o M o m o I I s do
132. Output 16 Input 8 Output 8 _ 32 32 32 16 Input 56 Output 56 Input 16 Output 16 nput 16 Output 16 nput 16 Output 16 Input 8 Output 8 _ 16 32 A 32 32 Input 8 Output 8 nput 16 Output 16 nput 16 Output 16 Input 16 Output 16 32 32 32 E 32 Input 64 Output 64 77 Input 16 Output 16 nput 16 Output 16 nput 16 Output 16 Input 16 Output 16 1 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Overview FPO 1 4 Programming Tools 1 4 Programming Tools Standard ladder diagram tool software FPWIN GR Ver 2 Type of software OS Operating system Hard disc capacity Product No FPWIN GR Ver 2 Full type Windows 98 40 MB or more AFPS10520 English language Windows Me menu Upgraded version windows 2000 AFPS10520R Windows amp XP Windows Vista O AFPS11520 Small type Notes 1 Customers who use the FPWIN GR Ver 1 can use the FPWIN GR Ver 2 after purchasing the upgraded version software The upgrade version software can be installed only when the Ver 1 1 has been previously installed 2 Small type version can be used for the FP e FP2 FPO FP X FP1 and FP M series 3 Ver 2 0 can be upgraded to Ver 2 1 or later free of charge at our web site IEC61131 3 compliant progr
133. PWBSR D2 D1 and D2 to the right 5 OIO O0JOJO O O 4 bit F113 Left shift of one WBSL D1 Shifts the one digit of the areas by P113 hexade cimal digit PWBSL D2 D1 and D2 to the left 5 O0 0 0 0 JO0 0 Q0 4 bit Available X Not available A Not available partially 14 41 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I o o Num Boo Ope e a 9 o 5 uoa a A a ber Name lean ee Description 2 ek eE ait z N A LL FIFO instructions F115 FIFO buffer define FIFT n D The n words beginning from D are P115 PFIFT defined in the buffer 5 xx uw gw 9 9 19 F116 Data read from FIFR S D The oldest data beginning from S P116 FIFO buffer PFIFR that was written to the buffer is read 5 X X OIlOJ O O O and stored in D F117 Data write into FIFW S D The data of S is written to the buffer P117 FIFO buffer PFIFW starting from D i ad a d Se Ea Basic function instructions F118 UP DOWN counter UDC S D Counts up or down from the value preset in S and stores the elapsed 5 O OJ OJ O O O O value in D F119 Left right shift LRSR D1 Shifts one bit to the left or right with register D2 the area between D1 and D2 as 5 O O O OJ JO OO the register Data rotate instructions F120 16 bit data right ROR
134. Panasonic PROGRAMMABLE CONTROLLER FPO User s Manual ARCT1F389E 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Safety Precautions Observe the following notices to ensure personal safety or to prevent accidents To ensure that you use this product correctly read this User s Manual thoroughly before use Make sure that you fully understand the product and information on safety This manual uses two safety flags to indicate different levels of danger WARNING If critical situations that could lead to user s death or serious injury is assumed by mishandling of the product Always take precautions to ensure the overall safety of your system so that the whole system remains safe in the event of failure of this product or other external factor Do not use this product in areas with inflammable gas It could lead to an explosion Exposing this product to excessive heat or open flames could cause damage to the lithium battery or other electronic parts Battery may explode if mistreated Do not recharge disassemble or dispose of fire CAUTION If critical situations that could lead to user s injury or only property damage is assumed by mishandling of the product To prevent excessive exothermic heat or smoke generation use this product at the values less than the maximum of the characteristics and performance that are assured in these specifications Do not disman
135. Ph hed Laat Ss 4 5 4 2 1 General Specifications 4 5 4 22 S LINK Controller Specifications 4 6 4 3 Wiring the Power Supply oocooooccccccoo 4 7 4 8 4 Wiring to Power Supply Connector 4 7 4 9 2 Wiring to S LINK Terminal Block 4 7 4 4 Sequence of Turning on Power Supplies 4 9 4 5 Operation When Power Supply is Turned On 4 10 4 6 S LINK System Address Recognition 4 11 4 6 1 Recognizing the Address 4 11 4 6 2 Address Setting of S LINK I O Device 4 12 4 7 Judging Errors from the Error Indicators 4 13 4 8 Judging Errors Address Displays 4 14 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net S LINK Control Unit FPO 4 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO S LINK Control Unit 4 1 Names and Functions 4 1 Names and Functions E A sp o 7 G oe a ee 6 AI O o ERE o ALARM 3 9 4 0 RI m O o PROG SET it Orts LX 24V ra O ov a e D n ai o D e 24V r 5 IN oy 5 FAN d 050 o 0 Wwe J O 0 Status indicator LED The LED display t
136. R9009 data Bit manipulation instructions F130 16 bit data bit set BTS D n Set the value of bit position n of P130 PBTS the data of D to 1 d d d Ro d bd a F131 16 bit data bit BTR D n Set the value of bit position n of P131 reset PBTR the data of D to 0 SSQ aeS a F132 16 bit data invert BTI D n Invert the value of bit position n of P132 PBTI the data of D aa a a F133 16 bit data bit test BTT D n Test the value of bit position n of P133 PBTT the data of D and output the result 5 1 10 0 0 0 9 9jo to R900B F135 Number of on 1 BCU S D Store the number of on bits in the P135 bits in 16 bitdata PBCU data of S in D i o d d cd ca Nn n Available X Not available A Not available partially 14 42 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I 8 Num N Boo Ope ose a le S px ber ame lan ue escription 8g a BE x u F136 Number of DBCU S D Store the number of on bits in the data of P136 on 1 bitsin PDBCU S 1 S in D 7 10 0 0 0 0o aljalo 32 bit data Basic function instruction F137 Auxiliary STMR S D Turn on the specified output and R900D timer 16 bit after 0 01 s x set value FA a Aaa Special instructions F138 Hours min HMSS S D Converts the hour minute and seco
137. RS485 for com puter side FP Connected with FP series PLCs it conducts Ethernet communication sends e mail and displays the AFP0610 Web Server PLC data on HTML pages Unit FPO CC Link Slave Unit 24V DC AFP8532 1 4 5 Power Supply Unit Input voltage 100 to 240 V AC FPO PSA4 AFPO634 1 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Overview FPO 1 1 Components 1 1 6 Options and Additional Parts Specifications Product No FP Memory loader Data clear type AFP8670 Data hold type AFP8671 Terminal screwdriver Relay output type Necessary when wiring terminals block Phoenix Contact AFP0806 Molex connector pressure contact tool Necessary when wiring relay output type and Molex connectors MOLEX 57189 5000 AFP0805 Multi wire connector pressure contact tool Necessary when wiring transistor output type connectors AFP52000FP FPO Slim 30 type mounting plate Screw stop attachment plate for 30 mm 1 181 inch width the unit AFP0811 set for 10 Slim type FPO mounting plate Screw stop attachment plate for FPO expansion unit Slim model AFP0803 set for 10 Flat type FPO mounting plate Screw stop attachment plate for FPO control unit Flat model AFP0804 set for 10 Relay output Molex type 1 O cable Loose wiring cable 9 leads
138. S AE value in the program X0 TMX 5 K 30 prog T5 YO Rewrite Method Using FP Programmer II Example of changing the set value of timer 5 from K30 to K50 Procedure 1 Read the address containing the timer instruction E rev e Cs C 9 FP 2 Clear the constant K30 3 Enter the new constant K50 LIL be Operation and Cautions After the Change After the change the timer or counter in operation will continue to run Operation based on the changed set value will be started the next time the execution condition changes from off to on When this method is used the program itself will change Thus when the mode is changed and then set back to RUN or when the power is turned on the changed set value will be preset 8 24 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Precautions During Programming 8 8 Changing the Set Value of Timer Counter During RUN 8 8 2 Method of Rewriting a Value in the Set Value Area Transfers to SV area when mode changes to RUN mode Timer set value SUE Xo Ex TWxs K 80 gt 30 T5 YO Y HL This method rewrites the value in the set value area The program itself is not rewritten Changing values in the set value area SV Values in the set value area SV can be changed with the following procedures Method using the programming tool software FPWIN GR Method using the FP Programmer
139. S2 1 S2 lt S3 1 S3 S2 1 A 32 bit data S2 gt D 1 D d I8 eg Xaaa aa When S1 1 S1 or S841 S3 or S241 S2 S3 1 S3 gt D 1 D F287 Deadband BAND 1 S2 When S1 gt S3 S3 S1 gt D P287 control PBAND S3 D When S2 lt S3 S3 S2 gt D 10 4X opyojojojo 16 bit data When S1 or S3 lt or S2 05D F288 Deadband DBAND S1 S2 When S1 1 S1 gt S3 1 S3 S3 1 P288 control PDBAND S3 D S3 S1 1 S1 gt D 1 D 32 bit data When S2 1 S2 lt S3 1 S3 S3 1 A S3 S2 1 S2 gt D 1 D 16 i e mop gg When S1 1 S1 or S841 S3 or 8241 S2 0 gt D 1 D F289 Zone control ZONE S1 S2 When S3 0 S3 51 gt D A P289 16 bit data PZONE S3 D When S320 02D 10 4X opyojojojo When S3 gt 0 S3 S2 gt D F290 Zone control DZONE S1 S2 When S3 1 S3 lt 0 S3 1 P290 32 bit data PDZONE S3 D S3 S1 1 S1 gt D 1 D A When S3 1 S3 0 0 gt D 1 D 16 5 x O JO O0 O O When S3 1 S3 gt 0 S3 1 S3 S2 1 S2 gt D 1 D BCD type real number operation instructions F300 BCD type sine BSIN S D SIN S1 1 S1 gt D 1 D P300 operation PBSIN m i a n Dd sd Rd Rd n F301 BCD type BCOS S D COS S1 1 S1 gt D 1 D P301 cosine PBCOS 6 X x x x x OJ O operation F302 BCD type BTAN S D TAN S1 1 S1 gt D 1 D P302 tangent PBTAN 6 x x xix x Oojo operation F303 BCD type BASIN S D SIN S1 1 S1 gt D 1 D P303 arcsine PBASIN 6 x x xi x x ojo operation F304 BCD
140. Special Data Registers 14 3 14 1 1 Table of System Registers for FPO nunnana aneneen 14 5 14 1 2 Table of Special Internal Relays for FPO 14 17 14 1 3 Table of Special Data Registers for FPO 14 20 14 2 Table of Basic Instructions c0ooocoocooorrrrconr 14 30 14 3 Table of High level Instructions llle 14 64 14 4 Table of Error codes 2 0 6 cece eee eee eee nee 14 124 14 5 MEWTOCOL COM Communication Commands 14 138 14 6 Hexadecimal Binary BCD sssssseere ee 14 139 T47 ASCILGOUGS os tiie e a ERO dulce Ide t 14 140 Lis o eee eee TUE EU l 1 Record of changes ooo R 1 Xi Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table of Contents FPO xii Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 1 Overview ED COMPONEN os p rtp C Pro EE Y Fe eA 1 3 1 1 1 FPO Control Units o oooo ocooo 1 3 1 1 2 FPO Expansion Units o oo oo 1 4 1 1 3 Intelligent Units 0 0 200 006 2 es 1 5 1 1 4 Link Units 0 0 1 5 1 1 5 Power Supply Unit o ooooooooo o 1 5 1 1 6 Options and Additional Parts 1 6 1 2 Expansion Possibililies eee re rape PEG 1 7 1 3 Combination Possibilities 1 8 1 8 1 Relay Output Type Units
141. T to the specified one digit in D The digit is 7 OIOJ OIOJ O OO data move specified by n F7 Two 16 bit MV2 S1 S1 gt D P7 data move PMV2 S2 D S2 gt D 1 1144 99 98 F8 Two 32 bit DMV2 S1 S1 1 S1 gt D 1 D P8 data move PDMV2 S2 D S2 1 S2 D 3 D 2 mA AGa aa F10 Block move BKMV S1 The data between S1 and S2 is P10 PBKMV S2 D transferred to the area starting at D 184 88 u mg F11 Block copy COPY S D1 The data of S is transferred to the all area P11 PCOPY D2 between D1 and D2 AAA F12 Data read ICRD S1 The data stored in the expansion memory o from EEP S2 D ofthe EEP ROM specified by S1 and S2 11 O 2 XX X X x ROM are transferred to the area startign at D P13 Data write to PICWT S1 The data specified by S1 and S2 are mio Oo xxxxix EEP ROM S2 D transferred to the EEP ROM starting at D 2 F12 Data read ICRD S1 The data stored in the expansion memory from F ROM S2 D ofthe F ROM specified by S1 and S2 11 x x 9QOO x x are transferred to the area startign at D P13 Data write to PICWT S1 The data specified by S1 and S2 are F ROM S2 D transferred to the F ROM starting at D i an a n o d X F12 Data read ICRD S1 The data stored in the expansion memory P12 from IC card PICRD S2 D ofthe IC card specified by S1 and S2 14 XXIX Xx x o are transferred to the area startign at D F13 Data write to ICWT S1 The data specified by S1 and S2 ar
142. TCA FPO TC8 FPO RTD6 25mA or less FPO IOL 30mA or less 40mA or less FPO CCLS 40mA or less 40mA or less Programmable display unit GTO1 GTO1R 5VDC RS232 C 80mA or less 2 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Optional Memory 2 2 Specifications Current consumption example C14RS E32T E16T E16RS 30 aa 5a ea zu mj 8 H e m oo SH H eaa i e Iiis 7m eaa mE 2 len 3 llo pe Am oa I sc E LL HH B a sc ym mT ig a etra Ti FO a eia 6 D Ex wrje e LI o om oc Hi Fi di H T si AFAN 25 E a s a E UA H fu E nasas do o o o Ddobudado nooo ma DUOGUOOO Wi FE LE le Es X At power supply connector of expansion I O unit FPO E16RS Current consumption FPO E16RS 100 mA At power supply connector of control unit Current consumption FPO C14RS FPO E32T FPO E16T FPO E16RS FP Programmer II Ver 2 FP Programmer II Ver 2 C NET Adapter S2 Total current consumption 235 mA or less 2 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomat
143. Windows version of FPWIN 1 While online open the setting menu by selecting Tool and then Set PLC Date and Time 2 Enter the Date and Time and press OK Set PLC Date and Time Untitle2 x PLC Home Date yy mm dd 00 Jon I m a m Cancel Time hh mm ss joo po s foo Help When using DOS version software 1 While online select Monitor and then Data monitor 2 Select Save data f6 and then save data registers DT90054 to DT90057 3 Select Write ON f4 and Data write f7 in that order and then write a value 8 29 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Precautions During Programming FPO 8 10 Setting the Clock Calendar T32CT type only Setting and changing using a program 1 Transfer the value to be written into special data registers DT90054 to DT90057 that are allocated in clock calendar setting area 2 Write H8000 to DT90058 Note Execute the transfer using P type derivative execution instruction or transfer in the order of H8000 to H0000 A l y Example With XO on adjust to the 5th day 12 00 00 XO HKH FO MV H 0 DT9054 Set 0 minutes and 0 seconds Fo MV H 512 DT9055 Set Sth day 12 o clock Fo Mv H8000 DT9058 Adjust time Caution regarding backup of clock calendar data Clock Calendar values are backed up in the secondary battery Do
144. Wiring the MOLEX Connector Type sssssseseseere eres 7 16 7 8 Wiring the MIL Connector Type ssessseeene nnne 7 18 7 8 1 Contact Puller Pin for Rewiring o occoocccooccoo 7 19 7 9 Wiring the AS232C POIL sec 4h exe pru ux AUR le 7 20 Chapter8 Precautions During Programming 8 1 Use of Duplicated Output cocer ara e aa 8 3 8 1 1 DiplicatedQUIBIT 1 5 pe ke day Rede na een 8 3 8 1 2 When Output is Repeated with an OT KP SET or RST Instruction 8 4 8 2 Handling BCD Data 26er re o tt come Fig e d nte 8 5 8 2 1 BCD Dalai rita E irt o a epe ER a eb ate 8 5 8 2 2 Handling BCD Data in the PLC 0 0 0 eee eee 8 5 8 3 Handling Index Registers 0 0c tee 8 7 8 3 1 Index Registers 2 2 ir ti e ortu dr ise i dece 8 7 8 3 2 Memory Areas Which can be Modified with Index Registers 8 7 8 3 3 Example of Using an Index Register ooo ooooooo 8 8 8 4 Operation Errors 2 aerem RE Re datada 8 10 8 4 1 Outline of Operation Errors 0 cece eee 8 10 8 4 2 Operation Mode When an Operation Error Occurs 8 10 8 448 Dealing with Operation Errors 000 cece eee eee 8 11 8 4 4 Points to Check in Program sssselessereesenrse 8 12 8 5 Instruction of Leading Edge Detection Method 8 13 8 5 1 Instructions of Leading Edge Detection Method 8 13 viii Phone 800 894 0412 Fax 888
145. X40 to X4F X60 to X6F Output 16 points Y20 to Y2F Y40 to Y4F Y60 to Y6F A21 Input channel 0 16 points WX X20 to X2F WX4 X40 to X4F WX6 X60 to X6F Input channel 1 16 points WX3 X30 to X3F WX5 X50 to X5F WX7 X70 to X7F Output 16 points Y20 to Y2F Y40 to Y4F Y60 to Y6F A80 TCA TC8 Input CHO 2 4 6 16 points X20 to X2F X40 to X4F X60 to X6F Input CH1 3 5 7 16 points AOAV Ao4l Input 16 points X20 to X2F X40 to X4F X60 to X6F Output CHO 2 16 points WY2 WX WX3 X30 to X3F WX WY2 Y20 to Y2F WYA WX4 WX5 X50 to X5F WX4 WYA Y40 to Y4F WY6 WX6 WX7 X70 to X7F WX6 WY6 Y60 to Y6F Output CH1 3 16 points WY3 Y30 to Y3F WY5 Y50 to Y5F WY7 Y70 to Y7F Input 32 points X20 to X3F X40 to X5F X60 to X7F Output 32 points Y20 to Y3F Y40 to Y5F Y60 to Y7F Input CHO 2 4 16 points WX2 X20 to X2F WXA X40 to X4F WX6 X60 to X6F Input CH1 3 5 16 points WX3 X30 to X3F WX5 X50 to X5F WX7 X70 to X7F Output 16 points WY2 Y20 to Y2F WYA Y40 to Y4F WY6 Y60 to Y6F The channel data of FPO A80 TC4 TC8 A04V and AO04I will switch and be read or written by a user program that contains the conversion data switch flag Please verify with the manual for the
146. a em Internal i cL 1kQ circuit a ce Le e 5 6 kQ Xon ES e LJ e Internal JL 1kQ circuit dl uie ceres ue COM e e x Notes e Either positive or negative polarity is possible for the input voltage supply e The input number given above is the input number when the expansion input unit is installed as the first expansion unit section 5 3 3 14 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Expansion I O Units 3 3 Internal Circuit Diagram 3 3 4 Expansion Output Units 3 3 4 1 NPN Open Collector Type E8YT E16YT When the load voltage and external power supply are the same This example is when the values of the rated load voltage and external power supply for driving the internal circuit are the same In this situation there is only one power supply FPO E8YT E16YT 2 i e J lt Oe ee Output side Internal 5 Lr Y20 Load e circuit Internal Y e Xen Toad circuit im s e e e I 24 V DC External power supply a oss sn es AA and load voltage The output number given above is the output number when the expansion output unit is installed as the first expansion unit section 5 3 3 15 Phone 800 894 0412 Fax 888 72
147. a that was not registered When inputting with programming tool software editing of an Rewrite during RUN instruction ED SUB RET INT IRET SSTP and STPE that 168 E error cannot perform a rewrite during RUN is being attempted Nothing is written to the CPU 170 SIM over error Program area was exceeded during a program write process 171 Exclusive access A command that cannot be processed was executed at the same control error time as a command being processed 14 68 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 14 5 MEWTOCOL COM Communication Commands Table of MEWTOCOL COM commands Command name Code Description RC Reads the on and off status of contact RCS Specifies only one point Head contact alee RCP Specifies multiple contacts RCC Specifies a range in word units WC Turns contacts on and off WCS Specifies only one point mle contactarea WCP Specifies multiple contacts WCC Specifies a range in word units Read data area RD Reads the contents of a data area Write data area WD Writes data to a data area Read timer counter set value area RS Reads the value set for a timer counter Write timer counter set value area WS Writes a timer counter setting value Read timer counter ellapsed value area RK Reads the timer counter elapsed value Write timer counter elapsed value area
148. able of Contents Chapter 1 Overview AzT Components C ost E x pr Uo RM a E Rod ATA ES 1 3 1 1 1 FPO Control UNIS oscars dei agone E odres 1 3 1 12 FPO Expansion Units iese oiia gaea ii ect e at 1 4 1 1 3 IntelligentUntS coute a ad 1 5 Aca EINK Unite isa ii said 1 5 1 1 5 Power Supply Unit volcaron exe pa a EINER IER 1 5 1 1 6 Options and Additional Parts 00 0 cece eee eee 1 6 1 2 Expansion Possibilities oce gue Ed eek Bake ee gas qx ts 1 7 1 3 Combination Possibilities 00ooooooroororrnmommmmo 1 8 1 3 1 Relay Output Type Units 0 0 c eee eee 1 8 1 3 2 Transistor Output Type Units 2 0 00 cee eee 1 9 14 Programming Tools 2r y ees RE aed eee e X REESE 1 10 1 4 1 Discontinued Products of Programming Tool 1 10 Chapter 2 Control Units 2 1 Parts and Terminology cid esset dice ik I eee EE 2 3 211 Control Unit WWDGS oo cte deine ete por e x ETelEC Uer hae ERE 2 4 2 1 1 1 Status Indicator LEDS uso eai pu ERU ERIS 2 6 2 1 1 2 Mode Switch er E o at e he anita eas 2 6 2 1 1 3 A ere etae bc pee stt boa eis 2 6 2 2 Specifications i o evel eere ERU REMEDIA E EE RA ER ER ee 2 7 2 2 1 General Specifications 0 cece eee eee 2 7 2 2 1 1 A ee RR IU qo gn old eters tat Ibat 2 7 2 2 1 2 Current Consumed by the Control Unit 2 8 2 2 2 Performance Specifications 0ooocccooccocrnccoono 2 10 223 Input Specificalions exc
149. address for each I O control unit 10 20 30 40 device 80 70 60 50 Up to two I O devices can be assigned the same address within the system for any individual S LINK control unit Do not set the same address for three or more I O devices Up to seven boosters can be connected to one system for any individual S LINK control unit but the actual number which can be connected varies depending on the units configuring the system and the wiring length x Note The FPO S LINK control unit does not have a loop wiring function 4 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO S LINK Control Unit 4 7 Judging Errors from the Error Indicators 4 7 Judging Errors from the Error Indicators If an error occurs in the S LINK system the ERROR indicator indicated in the table below lights depending on the content of the error ERROR indicators Description Steps to take ERR1 ERR2 ERR3 ERR4 Short circuit between D G If the ERR1 or ERR indicator lights output of re note 1 the signal being transmitted stops and none of the S LINK devices connected to the sys tem will operate Also if a short circuit occurs at a location far away there may be times when ERR1 does not light Check the S LINK signal power line Error in level of signal being There i
150. ame Descriptions FPO T32 C14 C16 C32 SL1 15 121110 9 8 7 4 3 0 DT9059 DT90059 y i Error flag of Error flag of RS232C port tool port Serial communication error code Tool port bit 021 Over run error bit 121 Framing error bit 221 Parity error RS232C port bit 821 Over run error bit 921 Framing error bit 1021 Parity error DT90059 DT9059 Process DT90060 DT9060 number 0 to 15 Process DT90061 DT9061 number Indicates the startup condition of the step ladder 16 to 31 process When the process starts up the bit Process corresponding to the process number turns DT90062 DT9062 number on 1 32 to 47 Process Monitor using binary display number 48 to 63 Example DT90063 DT9063 Step ladder Process DT9060 1 7 3 0 Bit No process q T ll number DT90060 64 to 79 15 1 7 3 O Process No DT90064 DT9064 1 T L 1 Process 1 executing 0 not executing DT90065 DT9065 number 80 to 95 Process A programming tool software can be used to DT90066 DT9066 number Write data 96 to 111 Process DT90067 DT9067 number 112 to 127 14 26 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Address FPO T32 FPO C10 C14 C16 C32 SL1 Name Descriptions DT90104 DT9104 DT90105 DT9105 High spee
151. ame as above Operating mode indicator LED Note Either positive or negative polarity is possible for the input voltage supply 3 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Expansion I O Units 3 2 Specifications 3 2 2 1 Limitations on Number of Simultaneous Input ON Points Keep the number of input points per common which are simultaneously ON within the following range as determined by the temperature FP0 E16RS E16RM at 24 V DC Number of 8 at 26 4 V DC input points per common which are simultaneous ON 47 55 116 6 131 Ambient temperature C F FPO E16T E16P E8X at 26 4 V DC Number of g input points per common y which are YF 77777777 simultaneous 4 ON at 24 V DC 34 43 55 93 2 109 4 131 Ambient temperature C F FPO ES2T E32P E16X at 26 4 V DC Number of 16 i24 V DC input points a per common which are simultaneous 8 ON 26 34 55 78 8 93 2 131 Ambient temperature C F 3 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Expansion I O Units FPO 3 2 Specifications 3 2 3 Output Specifications 3 2 3 1 Relay Output Type FPO relay output types E8RS E8RM E16RS and E16RM tem Description Output type Normally open 1 Form A relay output Rated contr
152. amming tool software FPWIN Pro Ver 6 Type of OS Operating system Hard disc capacity Product No software FPWIN GR Ver 6 Windows amp 2000 100 MB or more AFPS50560 English language Windows amp XP menu Windows Vista O ES Notes 1 The small type and the upgrade version is not available for Ver 6 2 Ver 2 0 can be upgraded to Ver 2 1 or later free of charge at our web site Type of computer and suitable cables Connector on PLC side Product No D Sub 9 pin Mini DIN round 5 pin AFC8503 Mini DIN round 5 pin straight type AFC8503S 1 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 2 Control Units 2 1 Parts and Terminology isis 2 3 2 1 1 Control Unit Types ooooooo o 2 4 2 1 1 1 Status Indicator LEDs 2 6 2 1 1 2 Mode Switch 2 6 2 1 1 3 TOO SOIL st o E DNE ES 2 6 22 SDOCHICATIOTIS serre serria o ne 2 7 2 2 1 General Specifications 2 7 2 2 1 1 A vos RDERER 2 7 2 2 1 2 Current Consumed by the Control Unit 2 8 2 2 2 Performance Specifications 2 10 22 Input Specifications 2 14 2 2 3 1 Limitations on Number of Simultaneous Input ON Points 2 15 2 2 4 Output Specifications 2 16 2 2 4 1 Relay Output Type 2 16 2 2 4 2 Transistor Output Type 2 17 2 3 Internal Circuit Diagram
153. and FP 32k type 3 This instruction is available for FP X V2 50 or later and FPZ V3 20 or later 4 This instruction is available for FPO V1 20 or later 14 43 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I 7 e Num Ope ee 9 o tux iat amp Bor Name Boolean mee Description E a E a Q E x u F150 Data read from READ S1 S2 Reads the data from the A P150 intelli gent unit PREAD n D intelligent unit 3 AAA Rp F151 Data write into WRT S1 S2 Writes the data into the intelligent 9x xlix A x o P151 intelli gent unit PWRT n D unit 3 F152 Data read from RMRD S1 S2 Reads the data from the P152 MEWNET F PRMRD n D intelligent unit atthe MEWNET F 9 x x x x x OJ O slave station remote I O slave station F153 Data write into RMWT S1 S2 Writes the data into the intelligent P153 MEWNET F PRMWT n D unit at the MEWNET F remote 9 XXIX x x OoO o slave station 1 0 slave station F155 Sampling SMPL Starts sampling data AJA P155 PSMPL 4 pe eno ag p HA F156 Sampling STRG When the trigger of this ala P156 trigger PSTRG instruction turns on the sampling 1 xX x 0O a5 4 olo trace stops F157 Time addition CADD S1 S2 The time after S2 1 S2 P157 PCADD D elapses from the time of S1 2 A S1 1 S1 is stored in D 2 D 1 9 9 90 OJO 50 D F158 Time CSUB S1 S2 The time that results from P158 su
154. aring two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2 or S1 1 S1 S2 1 S2 Floating point type real number data compare AND ANF ANF lt gt F 1 S2 4 E a S1 S2 4 E Connects a Form A normally open contact serially by comparing two 32 bit data in the comparative condition S1 1 S1 Connects a Form A normally open S2 1 S2 contact serially by comparing two 32 bit data in the comparative condition S1 1 S1 lt or S1 1 S1 gt S2 1 S2 S241 S2 1 al ANF gt P S1 S2 4 E E Connects a Form A normally open serially by comparing two 32 bit dat contact a in the comparative condition S1 1 S1 gt S2 1 S2 ANF gt P S1 S2 y E A Connects a Form A normally open serially by comparing two 32 bit dat contact a in the comparative condition S1 1 S1 S241 S2 or S1 1 S1 S2 1 S2 1 ANF EF S1 S2 11 Connects a Form A normally open serially by comparing two 32 bit dat contact a in the comparative condition S1 1 S1 lt S2 1 S2 1 ANF lt EA S1 S2 a Connects a Form A normally open serially by comparing two 32 bit dat contact a in the comparative condition S1 1 S1 lt S2 1 S2 or S1 1 S1 S2 1 S2 1 Floating point type real number data compare OR ORF F SI S2
155. ata round PFRINT data stored in S 1 S is rounded 8 ojo olo olola ding the first off and the result is stored in D 1 a decimal point off D F335 Floating point F S D The real number data stored in S 1 ola P335 type data sign PF S is changed the sign and the 8 4 opjoja ajo changes result is stored in D 1 D F336 Floating point FABS S D Takes the absolute value of real P336 type data absolute PFABS number data specified by S 1 S 8 oyo olo olola and the result absolute value is tj ot stored in D 1 D F337 Floating point RAD S D The data in degrees of an angle P337 type data degree PRAD specified in S 1 S is converted to 8 ojo olololola gt radian radians real number data and the 44 result is stored in D 1 D F338 Floating point DEG S D The angle data in radians real P338 type data radian gt PDEG number data specified in S 1 S is 8 ojo ololooo degree converted to angle data in degrees 1 and the result is stored in D 1 D Floating point type real number data processing instructions F345 Floating point FCMP S1 S141 1 S241 S2 gt R900A on P345 type data compare PFCMP S2 S141 S1 S2 1 S2 gt R900B on 10 X x O JOJOJOJ O S1 1 S1 lt S2 1 S2 gt R900C on F346 Floating point FWIN S1 S1 1 S1 gt S3 1 S3 gt R900A on P346 type data band PFWIN S2 S2 1 S2 or S1 1 S1 lt or compare S3 S3 1 S3 R900B on LS EE X ara aaya S1 1 S1 lt S2 1 S2 g
156. automation net Email info ctiautomation net High speed Counter Pulse Output PWM Output FPO 9 4 Pulse Output Function 9 4 3 I O Allocation and Wiring Single pulse input driver pulse input and directional switching input One output point is used as a pulse output and the other output is used as a directional output The pulse output terminal directional output terminal and home input I O allocation is determined by the channel used For detailed information we section 9 2 1 Near home input is substituted by allocating the desired contact point and turning on and off the specified bit of DT9052 DT90052 For detailed information re FO MV Up to two driver systems can be connected When using CHO FPO Home input X0 gt X2 Near home input Driver Pulse output Yo gt Y2 Directional switching output The near home input specifies the desired input such as X2 When using CH1 FPO Home input x1 gt X3 Near home input Driver Pulse output Y1 Y3 Directional switching output The near home input specifies the desired input such as X3 9 20 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO High speed Counter Pulse Output PWM Output 9 4 Pulse Output Function Double pulse input driver CW pulse input and CCW pulse input Since a double pulse input is used switching mu
157. ax 888 723 4773 Web www ctiautomation net Email info ctiautomation net High speed Counter Pulse Output PWM Output FPO 9 5 PWM Output Function 9 34 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 10 General use Serial Communications 10 1 General use Serial Communications Function 10 3 10 1 1 General use Serial Communications 10 3 10 1 2 Data Transmission seen 10 3 10 1 3 Data Reception uisuuus 10 4 10 2 System Register Settings ooooooo o 10 5 10 3 Operations When Using General use Serial Communication i ees 10 8 10 3 1 f None is Set for Start and Terminal COdOS x 5 ILE ed EY eeu eig 10 8 10 8 2 f Yes has been Set for the Start and Terminal Codes Start Code STX Terminal Code Elis cuts use E ore Uere toes 10 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net General use Serial Communications FPO 10 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO General use Serial Communications 10 1 General use Serial Communications Function 10 1 General use Serial Communications Function 10 1 1 General use Serial Communications Using the RS232C port data and commands can be sent to and received from an external device such as a bar code reader This
158. ax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Optional Memory FPO 2 2 Specifications 2 2 4 Output Specifications 2 2 4 1 Relay Output Type FPO relay output types CTORM C10CRM C10RS C10CRS C14RM C14CRM C14RS C14CRS Item Description Output type Normally open 1 Form A relay output Rated control capacity 2A 250 V AC 2A 30 V DC 4 5 A maximum per common at Resistance load Output points per C10RM 2 points common 1 point common 1 point common common C10CRM C10RS C10CRS C14RM 4 points common 1 point common 1 point common C14CRM C14RS C14CRS Response time OFF gt ON approx 10 ms ON gt OFF approx 8 ms Mechanical life time 20 000 000 operations or more Electrical life time 100 000 operations or more Surge absorber None Operating mode indicator LED 2 16 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Optional Memory 2 2 Specifications 2 2 4 2 Transistor Output Type FPO transistor output types C16T C16CT C16P C16CP C32T C32CT C32P C32CP T32CT T32CP Item Description OOOO Insulation method optical coupler Output type open collector Rated load voltage NPN open collector type 5 to 24 V DC Note PNP open collector type 24 V DC Operating load voltage range NPN open collector type 4 75 to 26 4 V
159. ble between the area A bit selected with S1 and S2 and 8 X JOJO OJOo Oo stores it in the D The address relative to S1 is stored in D 1 F273 Minimum value DMIN Si Searches for the minimum value in P273 double word PDMIN S2 D the double word data table between A data 32 bit the area selected with S1 and S2 8 xX JOJO OJjOoj Oo and stores it in the D The address relative to S1 is stored in D 2 F275 Total and MEAN S1 The total value and the mean value of P275 mean values PMEAN S2 D the word data with sign from the area A word data 16 selected with S1 to S2 are 8 94 84 a bit obtained and stored in the D F276 Total and DMEAN S1 The total value and the mean value of P276 mean values PDMEAN S2 D the double word data with sign from s lxloolololo double word the area selected with S1 to S2 1 data 32 bit are obtained and stored in the D F277 Sort word SORT S1 The word data with sign from the P277 data 16 bit PSORT S2 area specified by S1 to S2 are A S3 sorted in ascending order the 8 m XJOJO OJOJO smallest word is first or descending order the largest word is first F278 Sort double DSORT S1 The double word data with sign from P278 word data 32 PDSORT S2 the area specified b S1 ato S2 are i bit S3 sorted in ascending order the 8 4 xXJOJO O JOojo smallest word is first or descendi
160. ble that starts with S F172 Pulse output JOG PLSH S n Pulse strings are output from the operation 0 and 1 specified output in accordance 5 o with the contents of the data table that starts with S F173 PWM output with PWMH S n PWM output is output from the channel specified output in accordance 5 o specification with the contents of the data table that starts with S 14 45 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I o e a o olol Xla a jus Name Boo lean Operand Description E a a E i a ES F174 Pulse output SPOH S n Outputs the pulses from the Selectable data specified channel according to 5 o table control the operation data table specified by S F175 Pulse output SPSH S n Pulses are output from channel Linear in accordance with the interpolation designated data table so that 5 O the path to the target position forms a straight line F176 Pulse output SPCH S n Pulses are output from channel Circular in accordance with the interpolation designated data table so that 5 x the path to the target position forms an arc F177 Pulse output HOME S n Performs the home return Home return according to the specified data 7 O table F178 Input pulse PLSM S1 S2 D Measures the number of pulses measurement and cycle of pulses to be input No of pulses to the high speed counter o
161. bstruction PCSUB D subtracting 82 1 S2 from the A time 142 141 St is stored 2 9 4 O OJO JO in D 2 D 1 D F159 Serial port MTRN S n D This is used to send data to an P159 communication PMTRN external device through the 7lxixlololo AJA specified CPU COM port or MCU 2 2 COM port F161 MCU serial port MRCV S D1 Data is received from external ala P161 reception PMRCV D2 equipment via the COM port of 7 X X X xXx 9 0 the specified MCU BIN arithmetic instruction F160 Double word DSQR S D P160 32 bit data PDSQR S gt D 7 x xOJO OJOj OoO square root High speed counter Pulse output instruction for FPO FP e FO High speed MV S Performs high speed counter and counter and DT9052 Pulse output controls according Pulse output to the control code specified by 5 O O controls S The control code is stored in DT9052 1 Change and DMV S Transfers S1 S to high speed read of the DT9044 counter and Pulse output elapsed 7 O O elapsed value value area of high speed DT9044 Transfers value in high speed counter and D counter and Pulse output elapsed 7 O O Pulse output value area to D 1 D F166 High speed HC1S n S Yn Turns output Yn on when the counter output elapsed value of the built in high set with speed counter reaches the target 11 O O channel value of S41 S specification Available X Not ava
162. buffer is configured as shown below Initial area specified with Number of system register 417 reception bytes Received data Number of words specified storage area by system register 418 ne 1 10 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net General use Serial Communications FPO 10 3 Operations When Using General use Serial Communication 10 3 Operations When Using General use Serial Communication 10 3 1 If None is Set for Start and Terminal Codes Relationship between the flags reception completed flag and transmission completed flag and the F144 TRNS instruction External received A B C CR D E F G data Cannot be stored when reception completed flag is on on R9038 Reception completed flag 2f D F144 TRNS Sr Duplex transmission dis instruction abled while F144 TRNS in execution off struction is being execute on R9039 Transmission completed flag off Transmitted data 1 2 3 CR Stored Y Y Y Reception A A A Art E E E buffer B B B BF B c C C Cr G pt lt Number of recep 1 2 3 0 lt l gt 2 lt 3 gt tion bytes Write pointer Number of bytes received is cleared when F144 TRNS instruction is execu
163. c are ondary retained battery so by the the hold EEROM type Number memory of points areas can words of be speci the fixed fied using hold areas the pro in the gramming various tools memories Note 11 Counters 16 points Memory Internal re areas lays 128 which can points be speci Date fied Timers Internal re lays 128 points Date registers Counters 32 words 32 words Internal re Note Note lays Data 14 14 registers registers Backup by the F12 F13 instruction Available for all data registers me Notes 1 Hold or non hold type can be set using the system registers 2 The proportion of timer points to counter points can be changed using a system register 5 2 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Optional Memory me Notes 2 2 Specifications 3 Precision of calender timer At 0 C 32 F less than 139 second error per month At 25 C 77 F less than 72 seconds error per month At 55 C 131 F less than 169 seconds error per month This accuracy is considered to be the worst fluctuation coefficient value based on fluctuations in the normal voltage of 5V and the battery backup voltage of 3V Also F157 and F158 time date addition and subtraction instructions cannot be used 4 When using the RS232C port for communication we recommend using rese
164. ch operation is impossible when a high level instruction is executed When an operation error occurs the ERROR ALARM LED on the FPO control unit will blink and the operation error flags R9007 and R9008 will turn on The operation error code E45 is set at special data register DT9000 The error address is stored in special data registers DT9017 and DT9018 Types of Operation Error Address error The memory address number specified by index modification is outside the area which can be used BCD data error Operation is attempted on non BCD data when an instruction handling BCD is executed or BCD conversion is attempted on data which is not within the possible conversion range Parameter error In an instruction requiring the specification of control data the specified data is outside the possible range Over area error The data manipulated by a block instruction exceeds the memory range 8 4 2 Operation Mode When an Operation Error Occurs Normally the operation stops when an operation error occurs However when you set system register 26 to continuation KI the FPO control unit operates even if an operation error occurs 8 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Precautions During Programming 8 4 Operation Errors 8 4 8 Dealing with Operation Errors Procedure 1 Checkthe location of the error Check the address where the error
165. change In the case of FP Programmer II set values can be rewritten during operation without affecting the timer For detailed information e section 8 8 High level instructions If an instruction written in block a is deleted in block b the condition before the re write will be held If deleted the output memory area will be held MC MCE When writing MC MCE in structions be sure to write the instructions as a pair Writing or deleting a single instruction during RUN is not possible Write or delete the instruction in FPWIN GR ladder symbol mode CALL SUB RET A subroutine is a program appearing between SUBn and RET instructions Be sure to write it to an address which follows the ED in Struction Write in the order RET SUB CALL Delete in the order CALL SUB RET INT IRET An interrupt program is a program appearing between INTn and IRET instructions Be sure to write it to an ad dress which follows the ED instruction Write in the order IRET INT Delete in the order INT IRET w next page 8 22 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Precautions During Programming Operation of each instruc tion SSTP STPE FPWIN GR Ladder symbol mode A distance with the same number cannot be defined twice An SSTP instruction cannot 8 7 Rewrite Function During RUN FP Programmer II Writi
166. ches K40000 output Y5 turns off 9 13 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net High speed Counter Pulse Output PWM Output FPO 9 3 High speed Counter Function 9 3 5 Sample Program Wiring examples FPO Input terminal XO Operation start X5 S Encoder input Encoder Output terminal Inverter Operation Operation Stop Speed 0 5 000 Number of pulse gi ie 9 14 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO High speed Counter Pulse Output PWM Output 9 3 High speed Counter Function Positioning operations with a single speed inverter When X5 is turned on YO turns on and the conveyor begins moving When the elapsed value DT9044 and DT9045 reaches K5000 YO turns off and the conveyor stops X5 R903A R102 R100 Hor H NH Positioning operations running R100 R100 R101 I pr J Positioning operations start R101 H F1 DMV KO DT 9044 F167 HCIR Ko K5000 vo R101 YO A S Start signal to inverter R903A R100 TO R102 pF H Completion pulse 0 5 seconds R102 TMX 0 K5 9 15 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net High speed Counter Pulse Output PWM Output FPO 9 3 High speed Counter Function Wir
167. converted using BCD lt gt BIN data conversion A Ua E il Example When BCD to BIN conversion is attempted RO HH F81 BIN DTO DT100 In this case if DTO contains a hexadecimal number with one of the digits A through F such as 12A4 conversion will be impossible and an operation error will result d Example When BIN to BCD conversion is attempted RO H HH F80 BCD DT1 DT101 In this case if DT1 contains a negative value or a value greater than K9999 an operation error will occur Check if the divisor of a division instruction is KO A il Example RO I F32 DTO DT100 DT200 In this case if the content of DT100 is KO an operation error will occur 8 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Precautions During Programming 8 5 Instruction of Leading Edge Detection Method 8 5 Instruction of Leading Edge Detection Method 8 5 1 Instructions of Leading Edge Detection Method Instructions Using the Leading Edge Detection Operation DF leading edge differential instructions Count input for CT instructions Count input for F118 UDC instructions Shift input for SR instructions Shift input for F119 LRSR instructions NSTP instructions Leading Edge Detection Method An instruction with a leading edge detection method operates only in the scan where its trigger execution condition is detected switching
168. cted for pulse relay Alterna ALT YRLE Inverts the output condition on off each time tive out gt the leading edge of the trigger is detected 3 x xpojojojajo AND ANS Connects the multiple instruction blocks stack serially tlolololalalolo OR stack ORS H Connects the multiple instruction blocks in parallel 1 jolojololololag g Available X Not available Not available partially 1 The type of the devices that can be specified depends on the models 2 This instruction is available for FP X Ver 2 0 or later and FPX Ver 3 10 or later 3 In the FP2 FP2SH 10SH when using X1280 Y1280 R1120 special internal relay included L1280 T256 C256 or anything beyond for the ST ST OT AN AN OR and OR instructions the number of steps is shown in parentheses Also in the FP2 FP2SH FP10SH when a relay number has an index modifier the number of steps is shown in parentheses For the FPX and FP X the number of steps varies according to the relay number to be used 14 28 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I p g lo ze uen elo a la a Name Boolean Symbol Description 2 Q a a E e a u Push stack PSHS Stores the operated result up to this T instruction 2 1 010jO0jO O OO Read stack RDS ____ Reads the operated result stored by
169. ction Example Set the time to 12 00 00 on the 5 day when the XO turns on X0 Inputs 0 min HF gt Fo MV H 0 DT90054 and 0 second Fo MV H 512 DT90055 beoe 12 our ay FO MV H8000 DT90058 Sets the time If you changed the values of DT90054 to DT90057 with the data monitor functions of programming tool software the time will be set when the new values are written Therefore it is unnecessary to write to DT90058 When the correcting times less than 30 seconds By setting the lowest bit of DT90058 to 1 the value will be moved up or down and become exactly O seconds After the correction is completed DT90058 is cleared to 0 Example Correct to 0 seconds with XO turns on X0 lt pF gt FO MV H 1 DT90058 Correct to 0 second At the time of correction if between 0 and 29 seconds it will be moved down and if the between 30 and 59 seconds it will be moved up In the example above if the time was 5 minutes 29 seconds it will become 5 minutes 0 second and if the time was 5 minutes 35 seconds it will become 6 minutes 0 second Note After discharging the battery including when the power is turned on for the first time the values of DT90053 to DT90058 change at random Once the time and date have been set these values will function normally 14 25 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Address isla N
170. d Name Default Descriptions ress value XO X1 X2 X3 X4 X5 The checked contacts are set as pulse catch input In FP Programmer Il enter the above settings in hexadecimal Pulse catch input Not set Example function settings HO When X3 and X4 are set as pulse catch input 15 0 voe ojojola ola uE X5XAX3X2X1X0 AS H1 H8 y Input H18 Settings X6 and X7 are invalid 402 Using FPWIN GR XO X1 X2 X3 X4 X5 Input f The checked contacts are set as setting interrupt input XO X1 X2 X3 X4 X5 Specify the effective interrupt edge When set ON gt 0FF is valid Using FP Programmer II Not set Example 403 Interrupt input settings HO When setting inputs X0 X1 X2 and X3 as interrupts and XO and X1 are set as interrupt inputs when going from on to off Specify Specify edge interrupt 15 o noaoat jojo ola XSXAX3X2X1X0 X5X4X3X2X1X0 HO H3 HO HF y Input H30F Note1 With the TOOL software 0 or 1 is set for each bit on the screen in the setting for system register 403 Note2 If system register 400 to 403 are set simultaneously for the same inptu relay the following precedence order is effective High speed counter Pulse catch Interrupt input When the high speed counter is being used in the incremental input mode even if input XO is specified as an interrupt input and as pulse catch input those settings are invali
171. d and input XO functions as counter input for the high speed counter No 400 H1 a This setting will be valid No 402 H1 No 403 H1 14 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Item em Name mo Descriptions Unit No setting for tool 1 410 port when connecting C K1 1 to 32 K1 to K32 NET Using FPWIN GR Modem Disable Enable Data length 7 bits 8 bits Using FP programmer II Specify the setting contents using H constants Disabled Tool 411 Communication format Data 1 port setting for tool port length Modem communication setting 8 bits 0 Disabled HO 1 Enabled Data lenght character bits 0 8 bits 1 7 bits When connecting a modem set the unit number to 1 with system register 410 Setting by 414 Baud rate program 9600 0 9600 bps setting ming tool HO 1 19200 bps software H ORON Tool port pdas bos Tool l HO 9500 bps H1 9600 bps port Baud rate Setting by H1 19200 bps H2 4800 bps RS232C 414 setting for FP pro H1 If anything other than HOX H3 2400 bps tool port and grammer or H1 is set for the tool H4 1200 bps port RS232C port Il port baud rate the baud H5 600 bps setting rate will be 9600 bps H6 300 bps If 19200 bps is set for both the tool port and RS232C port H100 should be written 14 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomatio
172. d Ends the interrupt program 110lo alalolalo Interrupt ICTL H Hoefon s gH Select interrupt enable disable or clean in 5 lolololalolalo control S1 and S2 and execute O Available X Not available A Not available partially 1 In the FP2 FP2SH FP10SH when the number n of a subroutine program has an index modifier the number of steps is the number in parentheses 14 31 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net D I E E N Bool Symbol Descripti g5S E RE ame oolean ymbo escription 2 a Bu ale z E Special setting instructions Communica SYS1 Change the communication conditions tion condi for the olo tions setting COM port or tool port based on the X X O ala X x contents specified by the character constant Password Change the password specified by the oyo setting PLC based on the contents specified by X xX O 2 2 xX x the character constant Interrupt Set the interrupt input based on the setting contents specified by the character X XJOJO O x x constant PLC link time Hoe sys J Set the system setting time when a PLC 13 setting link is used based on the contents XX OIO O X Xx specified by the character constant MEWTOCOL Change the communication conditions of COM the COM port or tool port for response MEWTOCOL COM X xOO0 O Xx x control based on the
173. d counter elapsed value area for ch2 Note1 The elapsed value 24 bit data for the high speed counter is stored here Each time the ED instruction is executed the elapsed value for the high speed counter is automatically transferred to the special registers DT9104 and DT9015 DT90104 and DT90105 The value can be written by executing a DMV F1 instruciton DT90106 DT9106 DT90107 DT9107 High speed counter target value area for ch2 Note1 The target value 24 bit data of the high speed counter specified by the high speed counter instruction is stored here Target values have been preset for the various instructions to be used when the high speed counter related instruction F166 to F170 is executed These preset values can only be read and cannot be written DT90108 DT9108 DT90109 DT9109 High speed counter elapsed value area for ch3 Note1 The elapsed value 24 bit data of the high speed counter is stored here Each time the ED instruction is executed the elapsed value for the high speed counter is automatically transferred to the special registers DT9108 and DT9109 DT90108 and DT90109 The value can be written by executing a DMV F1 instruction DT90110 DT9110 DT90111 DT9111 High speed counter target value area for ch3 Note1 The target value 24 bit data of the high speed counter specified by the high speed counter instruction is stored he
174. d type 8 words DT1652 to DT1659 Non hold type Internal relay Hold type Data register C32 SL1 Timer Non hold type All points Non hold type From the set value to C127 Counter Hold type 16 points elapsed values C128 to C143 880 points RO to R54F 55 words WRO to WR54 128 points R550 to R62F 8 words WR55 to WR62 Non hold type 6112 words DTO to DT6111 Hold type 32 words DT6112 to DT6143 Non hold type Internal relay Hold type Data register With the T32 set each relay and register to a hold type or non hold type Non hold Set value lt n type Hold type size increases P Set value n Non hold type size increases Set value n Hold type For normal situations set the system registers 5 and 6 to the same value This sets the timer to a non hold type and counter to a hold type By setting this value to 0 the whole area becomes hold type Also by setting it to the valeu 1 higher than the last number the whold area becomes non hold type C32 SL1 Type Area use Timer All non hold type Counter All hold type Internal Non hold type Non hold type 10 words WRO to WR9 relay Hold type Hold type 53 words WR10 to WR62 Data register All hold type 14 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table
175. e S LINK I O communi Turns on when the S LINK error ERR 1 3 or 4 occurs R9035 f cation error flag using S LINK system R9036 S LINK communica Turns on when communication is taking place with an S tion status flag LINK input Ooutput unit R9037 Hosen boire Turns on when the serial data communication error occurs tion error flag RS232C reception Turns on when a terminator is received during the serial R9038 EN completed flag data communicating Turns on while data is not send during the serial data R9039 RS232C transmission communicating completed flag Turns off while data is being sent during the serial data communicating R903A i Ossa cho Turns on while the high speed counter instructions flag F166 HC1S to F170 PWM are executed R903B iuis a cht Turns on while the high speed counter instructions flag F166 HC1S to F170 PWM are executed R903C pe iar ch2 Turns on while the high speed counter instructions flag F166 HC1S to F170 PWM are executed R903D a ch3 Turns on while the high speed counter instructions flag F166 HC1S to F170 PWM are executed R903E R903F Not used Note Used by the system 14 17 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 14 1 3 Table of Special Data Registers for FPO The special data registers are one word 16 bit memory areas which store specific information With the exception of registers for which Writing is possible is i
176. e DT9044 and DT9045 DT90044 and DT90045 are cleared to O X3 R903A R42 R40 DF H Home return operations running R40 R40 R41 Hor J H Home return operation start R41 DT200 Control code H123 Hr MV ERA ep Een refer to instruction Fo MV K100 DT 201 F168 SPD1 Initial speed 100 Hz DT202 Maximum speed 2000 Hz DT203 Acceleration decelera tion time 150 ms Fo MV K150 DT 203 Fowv K2000 DT202 F168 SPD1 DT200 HO R903A R40 T3 R42 I pF H h Home return completion pulse R42 TMX 3 K10 X4 oF FoMv Ha DT9052 Near home deceleration start FOMV HO DT9052 LI Near home sensor Home sensor side side X3 on X4 on X0 on X0 X4 r Home Near 150 ms 150 ms sensor home sensor 9 29 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net High speed Counter Pulse Output PWM Output FPO 9 4 Pulse Output Function Home return operation plus direction When X3 turns on a pulse is output from YO and the return to home begins At this time directional output Y2 does not turn on Then when X4 turns on deceleration begins and when XO turns on home return is completed After the return to home is completed the elapsed value DT9044 and DT9045 DT90044 and DT90045 are cleared to O x3 R903A R52 R50 Hor H Home return operations running R50 R5
177. e P13 IC card PICWT S2 D transferred to the IC card expansion 11 XX x X x x o memory area starting at D F14 Program read PGRD S The program specified using S is P14 from IC PPGRD transferred into the CPU from IC memory 3 xXx xx x x o memory card card and executes it Q Available X Not available A Not available partially 1 This instruction is available for FP2 FP2SH Ver 1 5 or later FP10SH cannot be used 2 This instruction is available for FPO Ver 2 0 or later 14 36 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I 77 o Num Ope ee g 9 o a aj cagauajgja tu ber Name Boo lean n Description E LE Bu e Els Q a Ww F15 16 bit data XCH D1 D2 D1 gt D2 D2 gt D1 P15 exchange PXCH aa A a at n F16 32 bit data DXCH D1 D2 D1 1 D1 gt D2 1 D2 P16 exchange PDXCH D2 1 D2 gt D1 1 D1 gt ee ewe F17 Higher lower SWAP D The higher byte and lower byte of D are P17 byte in 16 bit PSWAP exchanged 3 O0 0 O0 OJ O O O data exchange F18 16 bit data BXCH D1 Exchange the data between D1 and D2 P18 block PBXCH D2 D3 with the data specified by D3 7 X X O Oj O O O exchange Control instruction F19 Auxiliary jump SJP S The program jumps to the label instruction 3x xixixix aia specified by S and continues from
178. e S x 0 01 seconds the 16 bit STMR 1 HEs7swascH specified output and R900D are set to BJpopojopjojojaljo on Auxiliary timer F183 vaLe After set value S x 0 01 seconds the 32 bit DSTM t HisosmsoH specified output and R900D are set to 7 opjojopojojojo on Time constant F182 Executes the filter processing for the AIA processing H Hee ALTR SI s2s30 specified input 9 xxOl 4 4lx x Counter CT Count Decrements from the preset value n r1 3 alo a Reset n a ajaj a Ol L4 4 3 3 3 O Available X Not available A Not available partially 1 The type of the devices that can be specified depends on the models The allowable number of using the PSHS and RDS instruction depends on the models For FP2SH FP10SH and FP X Ver2 0 or later any device can be set for the setting value of counter or timer instruction This instruction is available for FP X Ver 2 0 or later 2 3 4 5 In the FP2 FP2SH FP10SH when using Y1280 R1120 special internal relay included L1280 or anything beyond for the KP instruction the number of steps is shown in parentheses Also in the FP2 FP2SH FP10SH when a relay number has an index modifier the number of steps is shown in parentheses 6 In the FP2 FP2SH FP10SH when timer 256 or higher or counter 255 or lower is used the number of steps is the number in parentheses Also in the FP2 FP2SH FP10SH when a timer number or counter number has an index modifier
179. e 16 Internal re which can Internal re lays 128 bespeci lays 128 points fied points Date Timers Date registers Counters registers 32 words Internal re 32 words Note 14 lays Data Note 14 registers Number of points words of the Backup by the Available for all data registers F12 F13 instruction w next page 9e Notes 1 Hold or non hold type can be set using the system registers 12 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications FPO 12 1 Performance Specifications 2 The proportion of timer points to counter points can be changed using a system register 5 3 Precision of calender timer At 0 C 32 F less than 139 second error per month At 25 C 77 F less than 72 seconds error per month At 55 C 131 F less than 169 seconds error per month This accuracy is considered to be the worst fluctuation coefficient value based on fluctuations in the normal voltage of 5V and the battery backup voltage of 3V Also F157 and F158 time date addition and subtraction instructions cannot be used 4 Although it has adequate tolerance noise it is recommendable to make the user program to execute retransmission in order to improve reliability of the communication when a communication error occurs due to excessive noises or when a receiver equipment cannot receive data temporarily The driver
180. e S LINK controller in the S LINK control unit 24V DC 150mA Power supply j 41 T cable 4 3 2 Wiring to S LINK Terminal Block This is the power supply for the S LINK controller in the S LINK control unit and other S LINK input output devices to which power is supplied through the 24V OV line of the S LINK main cable The current consumption for the overall S LINK system is calculated by referring to the section entitled Determining the Power Supply in the S LINK Design Manual For standard purposes a power supply exceeding 24V DC 1 6 A should be selected Supply of power to S LINK terminal block Supplied to S LINK input output devices p 2 Brown G Blue 2 M White n 0 Black See sna From external power supply w next page 4 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net S LINK Control Unit FPO 4 3 Wiring the Power Supply S LINK terminal block MC1 5 6 ST 3 5 Made by Phoenix Contact Co Terminal name Color of connecting cable Description Main wire for S LINK I O devices External power supply input for S LINK Suitable wires twisted wire Size AWG 20 to 16 Normal cross section surface area 0 5 to 1 25mm Notes e The S LINK section is protected by a fuse but if too many input output devices are connected or if the current consumption is heavy
181. e counter is off to on at the second scan therefore the count is incremented 8 15 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Precautions During Programming FPO 8 5 Instruction of Leading Edge Detection Method 8 5 3 Precautions When Using a Control Instruction Instructions which leading edge detection compare the condition of the previous execution and the condition of the current execution and execute the instruction only if the previous condition was off and the current condition is on In any other case the instruction is not executed When a leading edge detection instruction is used with an instruction which changes the order of instruction execution such as MC MCE JP or LBL the operation of the instruction may change as follows depending on input timing Take care regarding this point A il Example 1 Using the DF instruction between MC and MCE instructions XO EL mco x1 YO Ho 1 MCE O Time chart 1 X0 X1 YO sip of DF The input condition X1 for the DF instruction has instruction not changed since the time of the previous execution thus derivative output is not obtained Time chart 2 X0 X1 YO Previous execution of DF instruction The input condition X1 for the DF instruction has changed from off to on since the time of the previous execution thus derivative output is obtained 8 16 Phone 800 894
182. e on state shen an operation error R9007 Operation error flag occurs hold The address where the error occurred is stored in DT9017 Indicates the first operation error which occurred Turns on for an instant when an operation error occurs R9008 Operation error flag The address where the operation error occurred is stored in non hold DT9018 The contents change each time a new error occurs Turns on for an instant R9009 Carry flag when an overflow or underflow occurs when 1 is set by one of the shift instructions Turns on for an instant when the compared results become R900A Flag larger in the F60 CMP to F63 DWIN comparison instructions Turns on for an instant when the compared results are equal in the comparison R900B Flag instructions F60 to F63 when the calculated results become 0 in the arithmetic instructions Turns on for an instant when the compared results become R900C Flag smaller in the F60 CMP to F63 DWIN comparison instructions Turns on when the set time elapses set value reaches 0 in the timing operation of the F137 STMR F183 DSTM Auxiliary timer R900D contact auxiliary timer instruction It turns off when the trigger for auxiliary timer instruction turns off R900E Tool port error flag This turns on when an error occurs during communication with a programming tool Constant scan error Turns on when the scan time
183. e word DUNI S1 S2 S1 1 S1 AND S341 S3 OR P219 32 bit data PDUNI S3 D S2 1 S2 AND S341 16 x X O OJO OJ O unites S3 gt D 1 D Data conversion instructions F230 Time data gt TMSEC S D The specified time data a date ala P230 second PTMSEC and time is changed to the second 6 X X O oo g ot 4 conversion data F231 Second SECTM S D The specified second data is ala P231 data time PSECTM changed into time data a date and 6 x x Q oo g ot 4 conversion time Available X Not available Z Not available partially 1 This instruction is available for FP2 FP2SH Ver 1 5 or later FP10SH cannot be used 2 This instruction is available for FPX 32k type 3 This instruction is available for FPZ C32T2 C28P2 C32T2H and C28P2H 4 This instruction is only available for FP X Ver 2 0 or later 5 This instruction is available for FPX Ver 3 10 or later 6 This instruction is available for FP X Ver 1 13 or later 7 This instruction is available for FP10SH Ver 3 10 or later 14 48 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I 7 e b E o um w Xx a Num Name Boolean ope Description S ala e eE l aa a e ber rand c iu eye es N A LL F235 16 bit binary GRY S D Converts the 16 bit binary data of P235 data gt Gray PGRY S t
184. eck Yes odd Stop bit 1 bit Terminal code CR Start code STX None Set these items to match the external device connected to the RS232C port and if changing the transmission format enter settings for the pertinent individual items With the FP Programmer ll the various items should be selected in bit units as shown below and settings entered using H constants 15 6543210 LJ L Start code 0 STX None 1 STX Yes Terminal code 00 CR 01 CR and LF 10 None 11 ETX Stop bit 0 1 bit 1 2 bits Parity 00 None 01 Yes odd 11 Yes even Data length 0 7 bits 1 8 bits w next page 10 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net General use Serial Communications FPO 10 2 System Register Settings Start codes STX and terminal codes EXT When data is transmitted the specified code is added automatically to the data being sent When receiving data if Yes has been specified for the start code parameter data following the start code is stored in the reception buffer Also at the point at which the terminal code is received the reception completed flag R9038 goes on The start and terminal codes themselves are not stored in the reception buffer however For details see section 10 3 2 gx Note If no terminal codes are specified for either transmission or reception the reception completed flag will not go on In this ca
185. ed Limit Switch If the input of the FPO does not turn OFF because of the leakage current from the LED equipped limit switch the use of a bleeder resistor is recommended as shown below Input LED equipped terminal limit switch 1 Bleeder T r resistor Internal circuit i r Internal resistor of limit switch kQ R Bleeder resistor kQ The OFF voltage of the FPO input is 2 4 V therefore when the power supply voltage is 24 V select R so that FPO 24 2 4 the current will be greater than r The resistance R of the bleeder resistor is R or ae e kQ 5 6 x l 2 4 _ Power supply voltage The wattage W of the resistor is W R In the actual selection use a value that is 3 to 5 times the value of W 7 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Wiring FPO 7 5 Output Wiring 7 5 Output Wiring Notes e There is no fuse protection built into the output circuit Therefore in order to protect against overheating of the output circuitry caused by possible short circuits install an external fuse at each point However in cases such as short circuits the control unit itself may not be protected e Be sure to select the thickness dia of the output wires while taking into consideration the required current capacity e Arrange the wiring so that the input and output wiring are separated and so that
186. ee 9 7 9 3 High speed Counter Function 000 c eee 9 9 9 3 1 X Outline of High speed Counter Function 05 9 9 9 3 2 Types of Input Modes o0cooooocooronarr 9 9 9 3 9 VVWOAllOGANOM ihr e ptr tubo Ede Den e Rete petes 9 11 9 3 4 Instructions Used with High speed Counter Function 9 12 9 3 5 Sample Progial util es Weed Ri ERE SERES ea 9 14 9 4 Pulse Output Function coke ro Rc e ERE Re ie eee Rs 9 18 9 4 1 Outline of Pulse Output Function o oooooccoccccooco 9 18 942 Control Mode cistitis ri E ee Rhet 9 19 9 4 3 I O Allocation and Wiring ssseeeseeeeeennnn 9 20 9 4 4 Instructions Used with Pulse Output Function 9 22 9 45 Sample Program for Positioning Control 9 25 9 5 PWM Output FUNCHOMN a A AAA 9 33 9 5 1 Outline of PWM Output Function 0 eee ee eee 9 33 9 5 2 Instruction Used with PWM Output Function 9 33 Chapter 10 General use Serial Communications 10 1 General use Serial Communications Function 10 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table of Contents FPO 10 1 1 General use Serial Communications esses 10 3 10 1 2 Data Transmission lle RII 10 3 10 1 3 Data Reception nor bs a ates 10 4 10 2 System Register Settings 0oooococoooccorr
187. elay which turns on or off only within program Timer Note 1 Counter Note 1 144 points TO to T99 C100 to C143 Note 2 If a TM instruction has timed out the contact with the same number turns on If a CT instruction has counted up the contact with the same number turns on Special internal relay 64 points R9000 to R903F Relay which turns on or off based on specific conditions and is used as a flag External input relay 13 words WXO to WX12 Code for specifying 16 external input points as one word 16 bits of data External output relay WY 13 words WYO to WY12 Code for specifying 16 external output points as one word 16 bits of data Internal relay Note 1 63 words WRO to WR62 Code for specifying 16 internal relay points as one word 16 bits of data Data register Note 1 1 660 words DTO to DT1659 6 144 words DTO to DT6143 16 384 words DTO to DT16383 Data memory used in program Data is handled in 16 bit units one word Timer Counter set value area Note 1 144 words SVO to SV143 Data memory for storing a target value of a timer and an in itial value of a counter Stores by timer counter number Timer Counter EV elapsed value area Note 1 144 words EVO to EV143 Data memory for storing the elapsed value during operation of a timer counter Stores by timer coun
188. emental input X0 6 Decremental input X0 Reset input X2 7 Individual input XO X1 8 Individual input X0 X1 Reset input X2 9 Direction decision X0 X1 A Direction decision X0 X1 Reset V input X2 0 Do not use high speed counter 3 Incremental input X1 4 Incremental input X1 Reset input X2 5 Decremental input X1 6 Decremental input X1 Reset input U 02 Note1 If the operation mode is set to 2 phase individual or direction differentiation the setting for CH1 is invalid Note2 If reset input settings overlap the setting of CH1 takes precedence Note3 If system register 400 to 403 have been set simultaneously for the same input relay the following precedence order is effective High speed counter Pulse catch Interrupt input 14 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Add Default AM Item Name Descriptions ress value Do not set X3 as high speed counter 2 phase input X3 X4 2 phase input X3 X4 Reset input X5 D Incremental input X3 o not Incremental input X3 Reset input X5 set X3 Decremental input X3 as high CH2 Decremental input X3 speed Reset input X5 Individual input X3 X4 counter Individual input X3 X4 Reset input X5 Direction decision X3 X4 Direction decision X3 X4 Reset input
189. ep ladder instructions Subroutine instructions 8 5 2 Operation and Precautions at Run Start Time Operation of first scan after RUN begins The leading edge detection instruction is not executed when the mode has been switched to the RUN mode or when the power supply is booted in the RUN mode if the trigger execution condition is already on RUN Power on Trigger Operation M Not executed Executed If you need to execute an instruction when the trigger execution condition is on prior to switching to RUN mode use R9014 initial pulse off relay in your program on the following page R9014 is a special internal relay which is off during the first scan and turns on at the second scan 8 14 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Precautions During Programming 8 5 Instruction of Leading Edge Detection Method A il Example 1 DF leading edge differential instruction Hi YO Ho A Xo R9014 I A or Add R9014 RUN Power on A Even if XO was initially on the input condition XO for the DF instruction is off to on at the second scan therefore derivative output is obtained A y Example 2 CT counter instruction XO CT 100 X1 Add R9014 E R9014 CT 100 X1 RUN Power on X0 CT100 counting operation Even if XO was initially on the input condition XO for th
190. er and pressure welders listed below come supplied with the FPO Use the wires given below Also use the required pressure connection tools for connecting the wires Supplied connector Panasonic Electric Housing 10P Works SUNX Co Ltd Semi cover 10P Contact 5 pin Suitable wires twisted wire Size Conductor cross sectional area Insulation thickness Rated current AWG 22 0 3 mm f A AwG 24 0 2 mm dia 1 5 to dia 1 1 3 Pressure connection tool Order number AXY52000FP Procedure The wire end can be directly crimped without removing the wire s insulation saving labor 1 Bend the welder contact back from the carrier and set it in the pressure connection tool 2 Insert the wire without removing its insulation until it stops and lightly grip the tool w next page 7 18 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Wiring 7 8 Wiring the MIL Connector Type 3 After press fitting the wire insert it into the housing 4 When all wires has been inserted fit the semi cover into place semi cover me Note If using a MIL connector for flat cables please specify the order number AFP0808 7 8 1 Contact Puller Pin for Rewiring If there is a wiring mistake or the cable is incorrectly pressure connected the contact puller pin provided with the fitting can be used to remove the con
191. es are output from YO If the current value at that point is larger than 22 000 the direction output Y2 goes on and if the value is smaller than 22 000 the direction output Y2 does not go on xi R903A R32 R30 Hor i Positioning operations running R30 R30 R31 DF J Positioning operations start Control code H112 refer to instruction F168 SPD1 Initial speed 200 Hz H FO MV H112 DT 100 Fo MV K200 DT 101 FO MV K4000 DT 102 Maximum speed 4000 Hz FO MV K250 DT 103 Acceleration decelera tion time 250 ms F DMV K22000 DT 104 FOMV KO DT 106 Target value 22000 A A A ES td F168 SPD1 DT100 HO Pulse stop R903A R30 T2 R32 Hor H Positioning completion pulse 1 s R32 TMX 2 K10 side side 10 000 22 000 80 000 4000 Hz Regardless of the current value its movement is towards position 22 000 200 Hz 0 Hz 9 28 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO High speed Counter Pulse Output PWM Output 9 4 Pulse Output Function Home return operation minus direction When X3 turns on a pulse is output from YO and the return to home begins At this time directional output Y2 turns on Then when X4 turns on deceleration begins and when XO turns on home return is completed After the return to home is completed the elapsed valu
192. exceeds the time specified in R900F i flag system register 34 during constant scan execution R9010 Always on relay Always on R9011 Always off relay Always off R9012 Scan pulse relay Turns on and off alternately at each scan 14 15 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Address Name Description R9013 Initial on pulse rela Turns on only at the first scan in the operation P y Turns off from the second scan and maintains the off state a Turns off only at the first scan in the operation Hp a pulse relay Turns on from the second scan andmaintains the on state Step ladder initial on Turns on for an instant only in the first scan of the process R9015 i pulse relay the moment step ladder process is opened R9016 R9017 Not used 0 01 s clock pulse Repeats on off operations in 0 01 s M R9018 LA relay cycles 0018 R9019 0 02 s clock pulse Repeats on off operations in 0 02 s LJ relay cycles 0 02 i in 0 1 R901A 0 1 s clock pulse relay Repeats on off operations in 0 1 s LJ cycles tore i in 0 2 R901B 0 2 s clock pulse relay Repeats on off operations in 0 2 s us aedes cycles Mazz R ff i in 1 LJ Lo R901C 1 s clock pulse relay epeats on off operations in 1 s zu cycles ETE E R ff i in 2 R901D 2 s clock pulse relay epeats on off operations in 2 s EN M AM ER cycles Is 1 min cl
193. expansion output units will differ depending on the location where they are installed section 5 3 3 27 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Expansion I O Units FPO 3 4 Pin Layouts 3 4 12 E16YP E16YP Output Output B Yo 7 Y20 Y21 ic X28 Y29 Load Load Load BA la E Load Load Load so eo NS Load Load Load 3 AB Load Load Load ub al Pes i gt Notes e The two terminals of the output terminals are connected internally however they should be externally connected as well e The two terminals of the output terminals are connected internally however they should be externally connected as well e The output number given above is the output number when the expansion output unit is installed as the first expansion unit The output numbers for the expansion output units will differ depending on the location where they are installed section 5 3 3 28 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 4 S LINK Control Unit 4 1 Names and Functions lille eee nee 4 3 4 2 Specifications p25 oue Utd de
194. f the 5 Oo cycle for input specified channel pulses 14 46 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I 7 9 Num Boo ate amp 9 o 5 a aja ber Name San Operand Description E a e adie ES o LL High speed counter Pulse output instruction for FPZ FP X FO High speed MV S DT90052 Performs high speed counter counter and and Pulse output controls Pulse output according to 5 ala controls the control code specified by S The control code is stored in DT90052 F1 Change and read DMV FPX Transfers S1 S to high speed of the elapsed S DT90044 counter and Pulse output 7 olo value of high FP X elapsed value area DT90045 speed counter S DT90300 DT90044 and Pulse output FPX Transfers value in high speed DT90044 D counter and Pulse output 7 olo FP X elapsed value area DT90045 DT90300 D DT90044 to D 1 D F166 Target value HC1S n S D Turns output Yn on when the much on with elapsed value of the built in 11 olo channel high speed counter reaches the specification target value of S 1 S F167 Target value HC1R n S D Turns output Yn off when the much off with elapsed value of the built in 14 alo channel high speed counter reaches the specification target value of S 1 S F171 Pulse output SPDH S n Positioning pulses are output with channel from the specif
195. formation we F168 SPD1 and section 9 4 5 Absolute absolute value control Outputs the pulse set by the difference between the current value and the target value The difference between the current value and the target value is the output pulse number By setting H12 absolute forward off reverse on in the control code with instruction F168 when the current value is less than the target value the directional output is turned off and the elapsed value of the high speed counter increases When the current value is greater than the target value the directional output turns on and the elapsed value of the high speed counter decreases By setting H13 in the control code the directional output is the reverse of that above For detailed information re F168 SPD1 and section 9 4 5 Home return Until the home input XO or X1 is entered by executing instruction F168 the pulse is continuously output To decelerate the movement when near the home set the bit corresponding to DT9052 DT90052 to off on off with the near home input For detailed information re FO MV F168 SPD1 and section 9 4 5 JOG operation Pulses are output from the specified channel while the trigger for instruction F169 is in the on state The directional output and output frequency are specified by instruction F169 For detailed information re F169 PLS and section 9 4 5 9 19 Phone 800 894 0412 Fax 888 723 4773 Web www cti
196. grams Jump label instructions JP LBL Loop label instructions LOOP LBL Master control relay master control relay end instructions MC MCE Cases where rewriting is not possible during RUN When a syntax error has occurred During forced input output operation Interrupt Restrictions When using interrupt high speed counter pulse output or PWM output functions do not perform a rewrite during RUN If arewrite during RUN is executed the following problems may occur Exercise caution Interrupt programs will be disabled Enable by executing an ICTL instruction once again y Ww Example Using R9034 rewrite during RUN completed flag R9013 ICTL S1 S2 R9034 The high speed counter will continue to count At 2 5 kHz or higher during one phase one channel counting or 1 25 Hz or higher during one phase two channel counting miscounts may occur Target value match on off instructions F166 F167 will continue Coincidence programs will be disabled Pulse output and PWM output will be stopped The F168 instruction positioning control will continue to operate However when the maximum output frequency is higher than 2 5 kHz during one phase one channel counting or 1 25 Hz during one phase two channel counting the output pulse number may differ from the set number 8 21 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Precautions During Programming FPO
197. gs instructions F257 Comparing SCMP S1 These instructions compare two P257 character S2 specified character strings and strings output the judgment results to a 18019181010 special internal relay F258 Character string SADD S1 These instructions couple one P258 coupling S2 D character string with another 12 2 4 8 a a F259 Number of LEN S D These instructions determine the P259 characters in a number of characters in a character 6 xX xX O O O OJ O character string string F260 Search for SSRC S1 The specified character is searched P260 character string S2 D ina character string 10 XXa ajajaa F261 Retrieving data RIGHT S1 These instructions retrieve a P261 from character S2 D specified number of characters from strings right the right side of the character string Boxe gg wu side F262 Retrieving data LEFT S1 These instructions retrieve a P262 from character S2 D specified number of characters from strings left the left side of the character string Bax go uw ur dg side F263 Retrieving a MIDR S1 These instructions retrieve a P263 character string S2 character string consisting of a from a character S3 D specified number of characters from 10 X X O O O OJQO string the specified position in the character string F264 Writing a MIDW S1 These instructions write a specified P264 character string S2 D number of characters from a to a character n character string to a specified 12
198. h a blade size of 0 4 x 2 5 The tightening torque should be 0 22 to 0 25 N m 2 3 to 2 5 kgf cm or less 7 14 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Wiring Procedure m Notes 7 6 Wiring the Terminal Type Remove a portion of the wire s insulation 7 mm 0 276 in Suitable wire Insert the wire into the terminal block socket until it contacts the back of the block socket and then tighten the screw clockwise to fix the wire in place Clockwise When removing the wire s insulation be careful not to scratch the core wire Do not twist the wires to connect them Do not solder the wires to connect them The solder may break due to vibration After wiring make sure stress is not applied to the wire In the terminal block socket construction if the wire closes upon counter clockwise rotation the connection is faulty Disconnect the wire check the terminal hole and then re connect the wire Clockwise Counter i clockwise Wire a Wire CORRECT INCORRECT 7 15 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Wiring FPO 7 7 Wiring the MOLEX Connector Type 7 7 Wiring the MOLEX Connector Type The housings and contacts listed below come supplied with the
199. he comparative condition S1 1 S1 lt S2 1 S2 or S1 1 S1 gt S2 1 S2 STD gt r9 1 S2 1 Begins a logic operation by comparing two 32 bit data in the comparative condition S1 1 1 S21 S2 STD gt pe S1 S24 Begins a logic operation by comparing two 32 bit data in the comparative condition S1 1 S1 gt S2 1 S2 or S1 1 S1 S2 1 S2 STD pes 1 S2 1 Begins a logic operation by comparing two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2 STD lt pe Si S24 Begins a logic operation by comparing two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2 or S1 1 S1 S2 1 S2 32 bit data compare AND AND pD Si S2 Connects a Form A normally open contact serially by comparing two 32 bit data in the comparative condition S1 1 S1 S2 1 S2 AND lt gt m D lt gt S1 S24 Connects a Form A normally open contact serially by comparing two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2 or S1 1 S1 gt S2 1 S2 AND gt m D gt S1 S2 Connects a Form A normally open contact serially by comparing two 32 bit data in the comparative condition S1 1 S1 gt S2 1 2 AND gt m D gt S1 S2 Connects a Form A normally open contact serially by comparing two 32 bit data in the comparative co
200. he digits of the data of S P94 PDIST D are stored in distriuted to the least significant digits of the areas 4 4 14 8 8 14 beginning at D Oo F95 Character ASCII ASC S D Twelve characters of the characer P95 code PASC constants of S are converted to ASCII code and stored in D to SAA a araya a D 5 F96 16 bit table data SRC S1 The data of S1 is searched for in P96 search PSRC S2 the areas in the range S2 to S3 S3 and the result is stored in DT9037 T as ER ER CER Ld and DT9038 F97 32 bit table data DSRC S1 The data of S141 S1 is searched P97 search PDSRC S2 for in the 32 bit data designated by S3 S3 beginning from S2 and the 11 X x ajajajaja result if stored in DT90037 and DT90038 Data shift instructions F98 Data table shift out CMPR D1 Transfer D2 to D3 Any parts of P98 and compress PCMPR D2 the data between D1 and D2 that D3 are 0 are compressed and shifted in TX A ara SR order toward D2 F99 Data table shift in CMPW S D1 Transfer S to D1 Any parts of the P99 and compress PCMP D2 data between D1 and D2 that are Ww 0 are compressed and shifted in f 9e ae ER ERUIT il order toward D2 F100 Right shift of SHR D n Shifts the n bits of D to the right P100 multiple bits n bits PSHR 5 O0 0 O0 O0 O0J O O in a 16 bit data F101
201. he operation mode and error statuses 2 ERROR ADDRESS display 2 digit hexadecimal display The address at which the S LINK system error occurred is displayed 3 Mode switch The mode switch changes the operation mode 4 Transmission indicator SEND This flashes when input or output data is transmitted between the various units of the S LINK system 5 ERROR indicators These light if an error occurs in the S LINK system ERR1 Error 1 Short circuit between D G line ERR2 Unused ERR3 Error 3 Abnormal voltage level between D G line ERR4 Error 4 Broken wire or S LINK I O device error 6 System SET button Pressing the system SET button reads the connection status for the S LINK system and stores it in the memory In subsequent operation the S LINK unit checks for errors using the connection status registered at this time The output unit data effective at the time that the system SET button was pressed is retained w next page 4 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net S LINK Control Unit FPO 4 1 Names and Functions 7 S LINK terminal block 6 pin The power supply and signal wires of the S LINK system are connected to the S LINK terminal block The S LINK terminal block can be detached from the FPO S LINK control unit for wiring operations For detailed information refer to section 4 3 2 Wiring to S LINK Terminal Block Tool port RS
202. ht Sudden temperature changes causing condensation Inflammable or corrosive gas E xcessive airborne dust metal particles or saline matter Benzine paint thinner alcohol or other organic solvents or strong alkaline solutions such as mmonia or caustic soda Direct vibration shock or direct drop of water Influence from power transmission lines high voltage equipment power cables power equipment radio transmitters or any other equipment that would generate high switching surges Min 100mm or less Static electricity e Before touching the unit always touch a grounded piece of metal in order to discharge static electricity e In dry locations excessive static electricity can cause problems w next page 6 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Installation FPO 6 2 Important Notes e Measures regarding heat discharge Always install the unit orientated with the tool port facing outward on the bottom in order to prevent the generation of heat e 4 e FEET Installation which Installations such that the I O blocks the air duct connectors or I O terminals face down Horizontal installation of the unit Do not install the unit above devices which generate heat such as heaters transformers or large scale resistors w next page 6 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation
203. iagnostic error The steps to be taken will differ depending on the error contents For more details use the error code obtained above and consult the table of aself diagnostic error codes E MEWTOCOL COM Transmission Errors These are error codes from a PC or other computer device that occur during an abnormal response when communicating with a PLC using MEWTOCOL COM 14 57 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net BI Table of Syntax Check Error Opera Name tion Description and steps to take status Error code FP e FPO FPOR FPS FP X FP2 FP2SH FP10SH A program with a syntax error has been written Change to PROG mode and correct the error Two or more OT Out instructions and KP Keep instructions are programmed using the same relay Also occurs when using the same timer counter number Change to PROG mode and correct the program so that one relay is not used for two or more OT instructions Or set the duplicated output to enable in system register20 A timer counter instructon double definition error will be detected even if double output permission has been selected For instructions which must be used in a pair such as jump JP and LBL one instruction is either missing or in an incorrect position Change to PROG mode and enter the two instructions which must be used in a pair in the correct positions An instruction has
204. iautomation net 14 3 Table of High level Instructions The high level instructions are expressed by the prefixes F or P with numbers For most of the high level instructions F and P types are available The differences between the two types are explained as follows Instructions with the prefix F are executed in every scan while its trigger is in the on Instructions with the prefix P are executed only when the leading edge of its trigger is detected For the FPO FPOR FPZ FP X the P type high level instructions are not available I 8 Num Boo Ope T amp 9e lZmu i a amp ber Name lean Puer Description 2 Q fre a E a fre t N Tm Data transfer instructions FO 16 bit data MV S D S gt D 5 o PO move PMV F1 32 bit data DMV S D S41 S gt D 1 D 7 P1 move PDMV F2 16 bit data MV S D P2 invert and PMV S gt D 5BJaoaoJjao ojajo move F3 32 bit data DMV S D P3 invert and PDMV S 1 S gt D 1 D 7 O O OJOJO O O move F4 Reading of GETS S D The head word No of the specified slot is P4 head word PGETS read 5ixxixxix No of the aja specified slot F5 Bit data BTM S n The specified one bit in S is transferred to P5 move PBTM D the specified one bit in D The bit is 7 Qa q0 a 0 0 specified by n F6 Hexadecimal DGT S n d The specified one digit in S is transferred P6 digit 4 bit PDG
205. ice number 3 Displays the monitored data During online monitoring you can make changes to the data by either pressing Enter in this column or by double clicking 4 Displays the base decimal hexadecimal binary or ASCII and the number of words 5 Displays the I O comment for each register You can input I O comments for each register by either pressing Enter in this column or by double clicking Click in each column and change the settings For details please refer to the FPWIN GR help menu The FPWIN GP tool software has a similar menu For information on operating the menus please check the Help menu 8 26 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Precautions During Programming 8 8 Changing the Set Value of Timer Counter During RUN Method 2 Method using the FP Programmer II Use the word data monitor function to read the set value area SV of the timer or counter to be changed and rewrite the value Example of changing the value of SVO from K30 to K50 Procedure 1 Execute word data monitor OP8 e 2 Read SVO ajo 3 Clear SVO c CLR 4 Write the new changing value onoo Method 3 Method using the program high level instruction To change a set value of timer counter based on an input condition use a high level instruction as shown below to rewrite the value in the set value area SV of the desired timer or c
206. ied channel in specification accordance with the contents of 5 olo Trapezoidal the data table that starts with S control and home return F172 Pulse output PLSH S n Pulse strings are output from the with channel specified output in accordance 5 olo specification with the contents of the data JOG operation table that starts with S F173 PWM output PWMH S n PWM output is output from the with channel specified output in accordance 5 Oo specification with the contents of the data table that starts with S F174 Pulse output SPOH S n Outputs the pulses from the with channel specified channel according to specification the 5 alo Selectable data data table specified by S table control Operation Available X Not available A Not available partially 1 The elapsed value area differs depending on used channels 14 47 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I 8 E oo tc x a aoe Name Boolean m Description E c E A d a t a In F175 Pulse output SPSH S n Pulses are output from channel in Linear accordance with the designated 5 A interpolation data table so that the path to the 3 target position forms a straight line F176 Pulse output SPCH S n Pulses are output from channel in Circular accordance with the designated 5 A interpolation data table so that the path to the 3 target position forms an arc Scree
207. ilable A Not available partially 1 The instruction is available for FPO T32 type V2 3 or later 2 The instruction is available for FP2 FP2SH Ver 1 5 or later and the pulse execution type can be specified FP10SH cannot be used 3 This instruction is available for FPX Ver 2 0 or later 4 This instruction is only available for FP X Ver 2 0 or later 5 This instruction is available for FPX Ver 3 10 or later 14 44 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I o Num Boo EM 2 o 5 wis alo ES Name lean Operand Description amp T E bre i t N A Ww F167 High speed HC1R n S Yn Turns output Yn off when the counter output elapsed value of the built in high reset with speed counter reaches the target 11 O O channel value of S41 S specification F168 Positioning SPD1 S n Outputs a positioning pulse from control with the specified output YO or Y1 5 lala channel according to the contents of the specification data table beginning at S F169 Pulse output with PLS S n Outputs a pulse from the channel specified output YO or Y1 5 lala specification according to the contents of the data table beginning at S F170 PWM output with PWM S n Performs PWM output from the channel specified outptu YO or Y1 5 lala specification according to the co
208. ilable functions output point function number TORIS Output Not available 40Hz to 10kHz YO Y1 one point Not 6 10 frequency output available 40Hz to 5kHz YO Y1 two point output PWM out Output Not available Two points YO and Y1 Not putfunc point available tion number Note 6 Output Not available Frequency 0 15Hz to Fre Not frequency 38Hz quency available Note 9 0 15Hz to Duty 0 1 to 99 9 KHz Duty 0 1 to 99 9 Two independent points YO and Not Y1 no interpolation function available Memory Program and system EEPROM backup register Note 6 Note 12 Operation memory Areas which are held if the power Areas The oper Areas supply fails are fixed and are which are ation mem which are retained by the EEPROM held ifthe ory is held if the power sup backed up power sup fixed hold areas in the various Pila o D memories are able sec are Counters 4 points Note 16 retained by ondary retained by Internal relays 32 points the battery so the Date registers 8 words EEPROM the hold EEROM Note 13 Number type mem Number of points ory areas of points words of can be words of the fixed specified the fixed hold areas using the hold areas in the program inthe various ming tools various memories Note 11 memories Counters Counters 16 points Memory 16 points Note 16 areas Not
209. iled description of each expansion I O unit o oc 520 N 3 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Expansion I O Units FPO 3 1 Parts and Terminology 3 1 1 Expansion I O Unit Types E8RS E16RS ESRM E16RM terminal type connector type E16T E16P E32T E32P E16YT E16YP 14 E CONNECTOR 3 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Expansion I O Units 3 1 Parts and Terminology CD Power supply connector Supply 24 V DC It is connected using the power supply cable AFP0581 that comes with the unit 2 Input terminal 9 pin 3 Output terminal 9 pin The input and output terminals and 8 use a terminal block socket made by Phoenix Contact Co product number 1840434 section 7 6 5 Input connector 9 pin 6 Output connector 9 pin The input and output connectors 5 and use a connector made by Molex Japan Co produc
210. in Male D SUB15 pin Male PLC side b _ FP programmer side Signal name Pin No Pin No Signal name 0 Fa Fa 1 SG 1 gt 2 sG L SD 2 spe RD i s M2 6 screw RD Trl m SD L mm EA a 45V 4 AFC8521 1000 3 5V L5 gt 10 SG ole AFC8523 3000 3 o p7 1 Unit mm 13 6 4 AFC85305 AFC8531 AFC8532 For extending for the tool port m z e g I N ol AFC85305 500 180 AFC8531 1000 180 L AFC8532 2000 190 e gt i3 El 8 8 E e s d E J Ol yd con rins Q Unit mm 13 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Dimensions 13 7 Connection between RS232C port and PC 13 7 Connection between RS232C port and PC Connection example FPO RS232C port PC D SUB 9 pin female DOS V version Signal name CD RD SD ER SG DR RS CS Signal name SD RD SG 1 2 3 4 5 6 7 8 13 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Dimensions FPO 13 7 Connection between RS232C port and PC 13 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 14 Appendix
211. ing BCD Data 8 2 1 BCD Data BCD is an acronym for binary coded decimal and means that each digit of a decimal number is expressed as a binary number A il Example Expressing a decimal number in BCD Decimal number 6 4 Each digit is converted to a binary number Y Y Y BCD 0110 0100 0101 Binary coded decimal 8 2 2 Handling BCD Data in the PLC When inputting data from a digital switch to the PLC or outputting data to a 7 segment display with a decoder the data must be in BCD form In this case use a data conversion instruction as shown in the examples at below BCD arithmetic instructions F40 B to F58 DB 1 also exist which allow direct operation on BCD data however it is normally most convenient to use BIN operation instructions F20 to F38 D 1 as operation in the PLC takes place in binary Input From a Digital Switch Use the BCD to BIN conversion instruction F81 BIN Digital Tia olla 8 7 a switch e Es l ie rac coPMMCCOUUEODUDUCCUC PLC p E Data which b BIN Pei BIN BEAN RE PLE eee epele ee rena e BIN data onverted to 1992 in decimal data 8 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Precautions During Programming FPO 8 2 Handling BCD Data Output to a 7 segment Display with Decoder Use the BIN to BCD conversion instruction F80 BCD
212. ing example FPO Input terminal Encoder input Operation X5 start X0 En r 2X code Output terminal Inverter Run Stop Fast Slow High speed YO Y1 switching o o COM Speed 9 16 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO High speed Counter Pulse Output PWM Output 9 3 High speed Counter Function Positioning operations with a double speed inverter When X5 is turned on YO and Y1 turn on and the conveyor begins moving When the elapsed value DT9044 and DT9045 reaches K4500 Y1 turns off and the conveyor begins decelerating When the elapsed value reaches K5000 YO turns off and the conveyor stops X5 R903A R103 R100 DF H Positioning operations running R100 R100 R101 Positioning operations start 8 Start signal to inverter s High speed signal to inverter R100 F61 DCMP K4500 DT 9044 R100 R900C R102 Reaches deceleration point R102 Y1 H DF w RJ Deceleration R903A R100 TO R103 eC ea Completion pulse 0 5 seconds 9 17 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net High speed Counter Pulse Output PWM Output FPO 9 4 Pulse Output Function 9 4 Pulse Output Function 9 4 1 Outline of Pulse Output Function Instructions used
213. inimum Maximum output mode contact channel flag value input counting speed number no area pulse value in j width Using Using paren only 1 mul thesis is chan tiple reset nel chan nels DT9044 DT9046 Total of DT9045 DT9047 4 CH DT90044 DT90046 with DT90045 DT90047 max DT9048 DT9050 ie DT9049 DT9051 DT90048 DT90050 DT90049 DT90051 DT9104 DT9106 DT9105 DT9107 DT90104 DT90106 DT90105 DT90107 DT9108 DT9110 DT9109 DT9111 DT90108 DT90110 DT90109 DT90111 Spec 2 phas DT9044 DT9046 Tetal of ify the e input DT9045 DT9047 2 CH Incre DT90044 DT90046 with de mental DT90045 DT90047 max sired decre 2 kHz output mental from input DT9104 DT9106 YOto Direc DT9105 DT9107 Y7 tional DT90104 DT90106 distinc DT90105 DT90107 tion Reset input X2 can be set to either CHO or CH1 Reset input X5 can be set to either CH2 or CH3 9 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net High speed Counter Pulse Output PWM Output FPO 9 2 Specifications and Restricted Items Table of pulse output function specifications Input output contact number being used Built in high Direc put tional out speed counter channel no Memory area used Con trol flag Elapsed val
214. input X2 counter 9 by counter Individual input XO X1 Input progra put X0 X1 tti 400 mode 7 l Individual input XO X1 setting settings mming too Reset input X2 X0 to X2 software Direction decision X0 X1 Direction decision X0 X1 Reset input X2 Do not set X1 as high speed Do not set counter X1as Incremental input X1 Incremental input X1 Reset input high CH1 X2 speed Decremental input X1 counter Decremental input X1 Reset input X2 Note1 If the operation mode is set to 2 phase individual or direction differentiation the setting for CH1 is invalid Note2 If reset input settings overlap the setting of CH1 takes precedence Note3 If system register 400 to 403 have been set simultaneously for the same input relay the following precedence order is effective High speed counter Pulse catch Interrupt input High speed 14 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Item Add ress Name Default value Descriptions Input setting 400 High speed counter mode settings X0 to X2 Setting by FP pro grammer ll HO CHO CH1 0 Do not use high H fo jo speed counter 1 2 phase input X0 X1 2 2 phase input XO X1 Reset input X2 3 Incremental input X0 4 Incremental input X0 Reset input X2 5 Decr
215. ion as alxixlo2lolx x P145 D N the MOD bus master via COM port 2 F146 Datareceive RECV S1 S2 Receives the data from the slave station a xx o t o xlx P146 N D as the MOD bus master via COM port 2 F145 Data send SEND S1 S2 Sends the data to the slave station of the a xx o x x P145 D N MOD bus master type Il 3 3 F146 Data receive RECV S1 S2 Receives the data from the slave station o xx o x x P146 N D of the MOD bus master type Il 3 3 F145 Data send SEND S1 S2 Sends the data to the slave station as a xx o AJA xix P145 D N the MEWTOCOL master via COM port 2 2 F146 Data receive RECV S1 S2 Receives the data from the slave station ala P146 N D as the MEWTOCOL master via COM 9 x x O o X Xx port F147 Printout PR S D Converts the ASCII code data in the area starting with S for printing and outputs it to the word external output relay WY Ee as S80 GEL specified by D F148 Self ERR n Stores the self diagnostic error number P148 diagnostic PERR n k100 n in DT9000 turns R9000 on and 3 00 0 O0 O0 Q O error set to K299 turns on the ERROR LED F149 Message MSG S Displays the character constant of S in P149 display PMSG the connected programming tool dc 9909jajajajoa O Available X Not available A Not available partially 1 The instruction is available for FPO T32 type V2 3 or later 2 This instruction is available for FP X V1 20 or later
216. ion net Email info ctiautomation net Optional Memory FPO 2 2 2 2 2 Programming method Control method Relay symbol Cyclic operation Specifications Performance Specifications Relay output type Transistor output type C10RS C10RM C10CRS C10CRM C14RS C14RM C14CRS C14CRM C16T C16P C16CT C16CP C32T C32P C32CT C32CP T32C Controllable I O points Basic unit Total 32 Input 16 Output 16 Total 10 Input 6 Output 4 Total 32 Input 16 Output 16 Max 128 Input 64 Output 64 at S LINK block Total 14 Input 8 Output 6 Total 16 Input 8 Output 8 With expansion unit 1 When config ured with same output type as control unit Max 58 Max 62 Max 112 Max 128 Max 128 Max 96 at expansion block With expansion Max 106 Max 110 Max 112 Max 128 Max 128 unit 2 When relays and transistors are mixed Program memory Built in memory Built in EEPROM without battery Program capacity 2 720 steps 5 000 10 000 5 000 steps steps steps Numbers of Basic 83 piswucuel High level 145 Operation speed 0 9us step by basic instruction 1 O refresh and base time With no expansion board 0 3ms With expansion board s 0 3ms and 1 x number of expansion boards ms Operation Relay Internal relay R 1 008 points RO to R62F 1 008 1 008
217. ion of program is ended when end m ipud the trigger turns on E d d c d Bd co ng Eject EJECT NET Adds page break fo ruse when printing 1 xx a o olo o Step ladder instructions Start step SSTP ond m of program n for process 3 lalalalalalala Next step NSTL Start the specified process n and clear TU the process currently started Scan SJ A Sea eae execution type NSTP Start the specified process n and clear NSTP nH the process currently started Pulse 9 4240 4918 execution type Clear step CSTP tee Resets the specified process n 3 lalalalalalala Clear multi SCLR Resets multiple processes specified by ple steps Hesarm e H ang 5 lolxialolalolo and n2 Step end STPE UN End of step ladder area 1 lolololololalo Subroutine instructions Subroutine CALL When the trigger is on Executes the 2 call Ly oan subroutine 3 When the trigger is off Not execute the 4 ojojo ajojojo subroutine The output in the subroutine is maintained Output off FCAL When the trigger is on Executes the type CAL n subroutine 4 subroutine H 1 When the trigger is off Not execute the 5 X xX X XX x O call subroutine But the outputin 1 the subroutine is cleared edid SUB Li ssl Nonis start of the subroutine 1 lololalalololo R A Subroutine RET BET uu Ends the subroutine program 4 lololalalololo return Interrupt instructions Interrupt INT Li UN a ere the start of the interrupt program 1 lalalalalolalo A A Maa IRET MET
218. ions e A maximum of three expansion I O units or analog I O units can be connected to one control unit e Acombination of relay output types and transistor output types is also possible e The expansion unit can be attached directly to the control unit easily Special expansion cables backplanes and so forth are unnecessary as the expansion unit employs a stacking system that uses expansion connector and expansion hooks on the surface of the unit itself e Install the FPO thermocouple unit on the right side of all other expansion units If it is installed on the left side the total precision will deteriorate e Install the FPO CC Link slave unit on the right side of the other expansion units There is no expansion connector on the right side e Install the FPO RTD unit on the right side of the other expansion units EL EL Ej Er TER THES E xr 7x XI x E n ie t E H I 18 E I n m B B 8 B gH d dia El ele ales 4 HIH Hi5 eB vB B B oo oo sH oo o 3H oo o s sH Eso esos PITE S
219. ipu pa is gu 3 6 3 21 General Specifications 0 cece ee 3 6 3 2 2 Input Specifications dicos websites tras 3 6 3 2 2 1 Limitations on Number of Simultaneous Input ON PONS cer iR IR ER EAE ba cab re tee ee 3 7 3 2 3 Output Specifications 2 e e RE ARE ERAS E AMA ARAS 3 8 3 2 3 1 Relay Output Type uusseeuseesesesss 3 8 3 2 3 2 Transistor Output Type lssseslesesseessss 3 9 3 3 Internal Circuit Diagram sssssseseeeeeeee me 3 10 3 3 1 Relay Output Type E8RS E8RM E16RS E16RM 3 10 3 3 2 Transistor Output Type 2 cece eee eee 3 11 3 3 2 1 NPN Open Collector Type E16T E32T 3 11 3 3 2 2 PNP Open Collector Type E16P E32P 3 13 3 3 8 Expansion Input Units EBX E16X o oooooccoccccooco 3 14 3 3 4 Expansion Output Units 2 5 oe e eee x Y 3 15 3 3 4 1 NPN Open Collector Type EBYT E16YT 3 15 3 3 4 2 PNP Open Collector Type EBYP E16YP 3 17 3 4 Pin Layouts 10 e isa 3 18 341 ESHS ESRM Cl e A er Re edd 3 18 2452 EIeHS ETOBM3S esee eir dre rS ROI rc E REPE 3 19 A tc i STR RENE ARE NR ive asado 3 20 344 TEMP a A td 3 21 S45 ES iS A AA AA RR AAA E RE 3 22 A A CE Br i bd a pc ce rin asin oe 3 23 O40 BOX ar tete ric ned ainda asa metas 3 24 SAB ETOX pun AES e Tee LL t c base lief 3 25 349 CESE bra votives bee as e PUDOR EMI E ETE 3 26 3 410 BBSYP S Loos e uS E Tcr MES CIAR RN HS EE Rd ATE 3 26 vi Phone 800
220. ire i CORRECT INCORRECT Wire 7 22 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 8 Precautions During Programming 8 1 Use of Duplicated OUtpUt ooccoococccooooo 8 3 8 1 1 Duplicated Output ooooooooooo 8 3 8 1 2 When Output is Repeated with an OT KP SET or RST Instruction 8 4 8 2 Handling BCD Data uri eres 8 5 821 BOD DANG 2 e Da 8 5 8 22 Handling BCD Data in the PLC 8 5 8 3 Handling Index Registers ooooooooo o 8 7 8 3 1 Index Registers oooooomomomo o o o 8 7 8 3 2 Memory Areas Which can be Modified with Index Registers ooooooo oo oo 8 7 8 89 Example of Using an Index Register 8 8 8 4 Operation Errors 00 a ERR ERO awe 8 10 8 4 1 Outline of Operation Errors 8 10 8 4 2 Operation Mode When an Operation Error OGCUIS lt 2 net d bet mer abeo da Vade 8 10 8 4 3 Dealing with Operation Errors 8 11 8 4 4 Points to Check in Program 8 12 8 5 Instruction of Leading Edge Detection Method 8 13 8 5 1 Instructions of Leading Edge Detection Method cues et x ERG 8 13 8 5 2 Operation and Precautions at Run Start Time 8 14 w next page Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomatio
221. ire of the above wiring We recommend grounding the shield section Also if using a pole terminal see section 7 6 7 20 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Wiring 7 9 Wiring the RS232C Port When tightening the RS232C port use a screwdriver Phoenix Contact Co Product no 1205037 with a blade size of 0 4 x 2 5 The tightening torque should be 0 22 to 0 25 N m 2 3 to 2 5 kgf cm or less Procedure 1 2 3 Remove a portion of the wire s insulation D 7 mm 0 276 in Suitable wire Insert wire into the RS232C port until it contacts the back of the RS232C port RS232C port Suitable wire Tighten the screw clockwise to fix the wire in place Clockwise 7 21 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Wiring FPO 7 9 Wiring the RS232C Port ld Notes e When removing the wire s insulation be careful not to scratch the core wire e Do not twist the wires to connect them e Do not solder the wires to connect them The solder may break due to vibration e After wiring make sure stress is not applied to the wire e Inthe RS232C port terminal construction if the wire closes upon counter clockwise rotation the connection is faulty Disconnect the wire check the terminal hole and then re connect the wire Clockwise Counter clockwise W
222. is done by executing the F144 TRNS instruction Transmission and reception are not enabled in the default settings so system register 412 must be changed to a general use port K2 The transmission speed baud rate and transmission format are set using system register 413 and 414 10 1 2 Data Transmission Any desired data register can be prepared as the transmission table and the data stored in that table transmitted Start and terminal codes are automatically added to the data being transmitted and the data is sent For details see F144 TRNS instruction The data register to be used as the transmission table is specified using the F144 TRNS instruction Data transmission is executed using the F144 TRNS instruction There is no restriction on the number of bytes that can be transmitted Any number of bytes may be sent as long as it does not exceed the range that can be used by the data register Table for transmission Transmission Transmitted data storage area External device PC etc 10 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net General use Serial Communications FPO 10 1 General use Serial Communications Function 10 1 3 Data Reception Data sent from an external device is received at the RS232C
223. is not reset HO 0000 Perform software reset H1 0001 Disable count H2 0010 Disable hardware reset H4 0100 Stop pulse output clear instruction H8 1000 Perform software reset and stop pulse output H9 1001 The 16 bits of DT9052 DT90052 are allocated in groups of four to high speed channels 0 to 3 as shown below bit 15 12 11 8 7 4 3 0 DT9052 DT90052 A HN d for ch3 for ch2 for ch1 for chO A hardware reset disable is only effective when using the reset input X2 and X5 In all other cases it is ignored When using pulse output a hardware reset input is equivalent to an home point proximate input DT90053 Real Time Clock Clock Calendar monitor hour minute Hour and minute data of the Real Time Clock Clock Calendar are stored here This data is read only data it cannot be overwritten Higher 8 bits Lower 8 bits T A T p ILLI Hour data Minute data HOO to H23 BCD HO0 to H59 BCD Phone 800 894 0412 Fax 14 23 888 723 4773 Web www ctiautomation net Email info ctiautomation net Address pae uh Name Descriptions FPO T32 C14 C16 C32 SL1 The year month day hour minute second and ee ae day of the week data for the Real Time Clock DT90054 Cloc AES ar Clock Calendar is stored The built in Real ell UM Time Clock Clock Calendar will operate minute second correctly
224. isters DT9044 and DT9045 DT90044 and DT90045 Use this F1 DMV instruction to set the elapsed value A il Example 1 Set the initial value of K3000 in the high speed counter example of changing the elapsed value X7 HDF F1 DMV K3000 DT9044 9 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO High speed Counter Pulse Output PWM Output 9 3 High speed Counter Function A y Example 2 Reads the elapsed value of the high speed counter and copies it to DT100 X7 HDF HF1 DMV DT9044 DT100 Each time the ED instruction is executed the elapsed value is automatically transferred from the elapsed value area to the special data registers DT9044 and DT9045 DT90044 and DT90045 Target value match on instruction F166 XA HDF F166 HC1S KO K10000 v7 If the elapsed value DT9044 and DT9045 DT90044 and DT90045 for channel O matches K10000 output Y7 turns on XB DF F166 HC1S K2 K20000 Y6 If the elapsed value DT9104 and DT9105 DT90104 and DT90105 for channel 2 matches K20000 output Y6 turns on Target value match off instruction F167 XC HDF F167 HC1R K1 K30000 Y4 If the elapsed value DT9048 and DT9049 DT90048 and DT90049 for channel 1 matches K30000 output Y4 turns off XD HDF F167 HC1R K3 K40000 Y5 If the elapsed value DT9108 and DT9109 DT90108 and DT90109 for channel 3 mat
225. ity is possible for the input voltage supply 2 25 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Optional Memory FPO 2 4 Pin Layouts 2 4 6 C32P C32CP T32CP Input C32P C32CP X0 X1 X8 X9 O 0 7 8 F O RUN 18 E HTH 28 es o p BET SB E diu s AA EROS COM AU ES COM Jes PRG wr wr Output Output YO Y1 ool Y8 Y9 ni Hp O oo Al 458 Load Load Load Load n2 s52 9 H Load Load Load Load Salle o Load Load Load Loadj re ae Load Load Load Load HE HE 1 nm e The four COM terminals of input terminals X0 7 and X8 F are connected internally however they should be externally connected as well e The terminals of output terminals YO 7 and output terminals Y8 F are connected internally however they should be externally connected as well e The terminals of output terminals YO 7 and output terminals Y8 F are connected internally however they should be externally connected as well 1 Either positive or negative polarity is possible for the input voltage supply
226. ive polarity is possible for the input voltage supply 2 22 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Optional Memory 2 4 Pin Layouts 2 4 83 C16T C16CT C16T C16CT X0 7 x1 COM Output Y1 e Load Load e e Load Load e e Load Load o e Load Load e x Notes e The two COM terminals of input terminal X0 7 are connected internally however they should be externally connected as well 1 Either positive or negative polarity is possible for the input voltage supply 2 23 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Optional Memory FPO 2 4 Pin Layouts 2 4 4 C16P C16CP C16P C16CP X0 X1 o po 3 7 e DDOOODU sae COM COM Output YO P vi bes e e A x Notes e The two COM terminals of input terminal X0 7 are connected internally however they should be externally connected as well 1
227. ja jajajajaa pra ra ri A ri ri ur uu MEWNET F 1 O mapping for remote I O terminal slave I O boards remote I O terminal units and I O link E38 terminal Stops S not correct l A A A mapping Re configure the 1 O map for slave stations error according to the I O points of the slave stations When reading in the program from the IC memory card due to automatic reading because of the dip switch setting or program switching due to F14 PGRD instruction IC memory card is not installed There is no program file or it is damaged IC card Writing is disabled E39 read error Stops There is an abnormality in the FEARS AUTOEXEC SPG file Program size stored on the card is larger than the capacity of the CPU gt Install an IC memory card that has the program proterly recorded and execute the read once again Abnormal I O unit FPE FP X Check the contents of special data register DT90002 and abnormal FPX expansion unit application cassette for FP X Then check the unit FP2 and FP2SH Check the contents of special data registers DT90002 DT90003 and abnormal I O unit Then check the unit Selection of operation status using system register21 to continue operation set 1 to stop operation set 0 E40 W O error Sele Verification is possible in FPWIN GR Pro AI A ATA A ctable arl O error in the status display function MEWNET TR communication error FP3 and FP10SH Check the contents of special
228. l of the FPO slim type mounting plates to be connected tighten the corner screws o unit mm in 60 0 2 362 70 0 2 756 unit mm in 13 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Dimensions FPO 13 5 FPO Flat Type Mounting Plate 13 5 FPO Flat Type Mounting Plate 6 2 2 441 E 60 0 2 362 90 0 3 543 60 0 2 362 AFP0804 4 0 0 157 2 2 0 087 unit mm in Mounting hole Dimensions when mounted on DIN rail dimensions B mm in rO i y c o e 5 ei E 25 0 98 E H 8 g i eo H o g o E O a Y B dir 5 0 0 197 g 1 30 1 18 unit mm in me Note Cannot be used if system is expanded 13 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Dimensions 13 6 Cable Adapter Specifications 13 6 Cable Adapter Specifications 13 6 1 AFC8503 AFC
229. led in units of 16 points they are expressed as a combination of decimal and hexadecimal numbers as shown below lt Example gt External input relay X X bl XQ X1 c zou sudes dede XF Decimal CIO XAT adu aeos Poet Rad X1F 13 253 2 4 X20 X21 sia wh aw De et ae X2F AB F Hexadecimal O 1 23 1 Specifying X and Y numbers On the FPO the same numbers are used for input and output Example The same number X20 and Y20 can be used for input and output 5 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 1 O Allocation FPO 5 2 Control Unit 5 2 Control Unit The 1 O allocation of the FPO control unit is fixed VO number C10RS C10CRS C10RM C10CRM Input 6 points X0 to X5 Output 4 points YO to Y3 C14RS C14CRS C14RM C14CRM Input 8 points XO to X7 Output 6 points YO to Y5 C16T C16CT C16P C16CP Input 8 points X0 to X7 Output 8 points YO to Y7 C32T C32CT C32P C32CP T32CT T32CP Input 16 points XO to XF Output 16 points YO to YF S LINK Control Unit The 1 O allocation of the S LINK control unit is fixed Um revo S UNKaddes Input 64 points X80 to X8F 0 to 15 X90 to X9F 16 to 31 X100 to X10F 32 to 47 X110 to X11F 48 to 63 Output 64 points Y80 to Y8F 64 to 79 Y90 to Y9F 80 to 95 Y100 to Y10F 96 to 111 Y110 to Y11F 112 to 127 5 4 Phone 800 894 0
230. llector Type ETONES2 Ve erobern 3 11 3 3 2 2 PNP Open Collector Type E16P E32P eek wees 3 13 3 8 8 Expansion Input Units EBX E16X 3 14 3 3 4 Expansion Output Units 3 15 3 3 4 1 NPN Open Collector Type ESYT ETOYT etre ues 3 15 3 3 4 2 PNP Open Collector Type EBYP EIGYP ota 3 17 w next page Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Expansion I O Units FPO 3 4 PUP EGVOUNS ene See netos die reta 3 18 3 4 1 E8RS E8PRM aca ea eto pa 3 18 3 42 ET6HS ET6RM ccc ee 3 19 3 43 EIOT a DEDE ads 3 20 344 gt ElOP ai e eds 3 21 3 45 BES2T a aa 3 22 34L6 E3S32P iiu iiie v das d 3 28 BAL EOX uuu ie b eio ration 3 24 BAS LETOX ciue iu Ve hee iwc oie es 3 25 34 9 EBYT ciis lA o AA AA a T 3 26 34 10 EBYP is A Pe es 3 26 Jul IETOYLDL Logos re ton oes 3 27 S412 ETOYP asus esa aa a 3 28 3 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Expansion I O Units 3 1 Parts and Terminology 3 1 Parts and Terminology There are fourteen different expansion I O unit types available 1 E8RS terminal type E16RS terminal type E8RM connector type E16RM connector type E16T E16P E32T E32P 9 E8X input type 10 E16X input type 11 E8YT output type 12 E8YP output type 13 E16YT output type 14 E16YP output type In the next sections you will find a deta
231. lso be modified IXK10 IXH1001 An index register cannot modify another index register IXIX IXIY When using index modification with an instruction which handles 32 bit data specify with IX In this case IX and IY are handled together as 32 bit data Higher 16 bit area Lower 16 bit area Contents of IY Contents of IX 8 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Precautions During Programming FPO 8 3 Handling Index Registers 8 3 3 Example of Using an Index Register Repeatedly Reading in External Data A y Example Writing the contents of word external input relay WX3 to a sequence of data registers beginning from DTO RO H FO MV KO IX R1 HDF FO MV WX3 IXDTO e o F35 1 IX When RO turns on KO is written to index register IX 2 When the R1 turns on the contents of WX3 is transferred to the data register specified by IXDTO Add 1 to IX In this case the contents of IX will change successively and the destination data register will be as follows Input times Contents of Destination of R1 IX data register Inputting and Outputting Data Based on a Number Specified by an Input A il Example 1 Setting a timer number specified by a digital switch
232. memory points RO points RO points to R62F to R62F Note 1 Special internal 64 points R9000 to R903F relay R Timer Counter 144 points initial setting is 100 timer points TO to T99 44 counter points T C C100 to C143 Note 2 Timer range 1ms 10ms 100ms 1s selected by instruction Memory Data register 1 660 words DTO to DT1659 6 144 16 384 6 144 area DT words words words DTO to DTO to DTO to DT6143 DT16383 DT6143 Note 1 Special data 112 words DT9000 to DT9111 112 words 112 words register DT DT90000 DT9000 to to DT90111 DT9111 Index register 2 words IX IY Differential points DF DF Unlimited of points Master control relay points MCR 32 points Number of labels JP and LOOP 64 labels 255 labels 64 labels 2 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Optional Memory 2 2 Specifications Relay output type Transistor output type C10RS C14RS C10RM C14RM C10CRS C14CRS C10CRM C14CRM C16CP Number of step ladders 128 stages 704 stages 128 stages Note 1 Number of subroutines 16 subroutines 100 sub 16 sub routines routines Number of interrupt programs 7 programs external 6 points internal 1 point 1 program internal 1 point Self diagnosis function Such as watchdog timer program syntax check Clock calender function Not available Available Not
233. mmended e Set the mode switch from PROG mode to RUN mode after power is supplied to all of the outside devices e Program the FPO so as to disregard the inputs and outputs until the outside devices are energized x Note When stopping the operation of FPO also have the I O devices turned OFF after the FPO has stopped operating w next page 7 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Wiring FPO 7 1 Safety Instructions 7 1 4 Momentary Power Failures If the duration of the power failure is less than 5 ms the FPO continues to operate If the power is OFF for 5 ms or longer operation changes depending on the combination of units the power supply voltage and other factors In some cases operation may be the same as that for a power supply reset If operation is to be continued following recovery from the momentary power failure use an automatic retaining sequence program that uses a hold type internal relay 7 1 5 Protecting Power Supply and Output Sections An insulated power supply with an internal protective circuit should be used The power supply for the control unit operation is a non insulated circuit so if an incorrect voltage is directly applied the internal circuit may be damaged or destroyed If using a power supply without a protective circuit power should be supplied through a protective element such as a fuse If current exceeding the
234. moved leaving a smooth surface Note that failure to remove the shaded part completely can result in damage to the connector w next page 6 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Installation Adding Expansion Units 6 1 Raise the expansion hooks on the top and bottom sides of the unit with a screwdriver 2 Expansion hook Align the pins and holes in the four corners of the control unit 3 and expansion unit and insert the pins into the holes so that there is no gap between the units r Expansion unit Control unit Press down the expansion hooks raised in step 2 to secure the unit 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Installation 6 2 Important Notes 6 2 Important Notes Please read the following notes carefully before the installation of your FPO Ime Notes Operating environment Use the unit within the range of the general specifications when installing e Ambient temperatures 0 to 55 C e Ambient humidity 30 to 85 RH at 25 C non condensing e For use in pollution Degree 2 environment e Do not use it in the following environments Direct sunlig
235. mp a it F314 Floating point type SIN S D SIN S 1 S gt D 1 D Qa a P314 data sine operation PSIN LIE E qa a ala F315 Floating point type cos S D COS S 1 S gt D 1 D olo P315 data cosine PCOS 10 i ojojojajo operation F316 Floating point type TAN S D TAN S 1 S gt D 1 D olo P316 data tangent PTAN 10 4 O O O O O operation F317 Floating point type ASIN S D SIN S 1 S gt D 1 D alo P317 data arcsine PASIN 10 5 ojojojoajo operation F318 Floating point type ACOS S D COS S1 S gt D 1 D olo P318 data arccosine PACOS 10 i ojojojoajo operation F319 Floating point type ATAN S D TAN S 1 S gt D 1 D olo P319 data arctangent PATAN 10 a ojojojajo operation F320 Floating point type LN S D LN S 1 S gt D 1 D o P320 data natural PLN 10 O O O O O logarithm F321 Floating point type EXP S D EXP S 1 S gt D 1 D alo P321 data exponent PEXP 10 ojojojoajo F322 Floating point type LOG S D LOG S 1 S gt D 1 D ojo P322 data logarithm PLOG 014 ay 19 9 9199 F323 Floating point type PWR S1 S1 1 S1 S241 S2 gt D 1 14 OJo ololololo P323 data power PPWR S2 D D 4 F324 Floating point type FSQR S D ojo P324 data square root PFSQR VS S gt D 1 D la a e E ELS F325 16 bit integer data to FLT S D Converts the 16 bit integer data P325 floating point type PFLT with sign specified by S to real ojo E 6 JOjo jojojo data conversion number data and the converted 1 data is stored in
236. n 9 3 1 Outline of High speed Counter Function High speed counter function The high speed counter function counts the input signals and when the count reaches the target value turns on and off the desired output The high speed counter function is able to count high speed pulses of frequencies up to 10 kHz To turn on an output when the target value is matched use the target value match on instruction F166 To turn off an output use the target value match off instruction F167 Preset the output to be turned on and off with the SET RET instruction Setting the system register In order to use the high speed counter function it is necessary to set system registers 400 and 401 For detailed information we section 9 3 2 Types of Input Modes Incremental input mode Ce ESSE FLL of Count 9 1 2 3 4 n 3 n 2 n 1 n K __ Decremental input mode Fl Fl Fl Fl F on XO f l l l l l PERS off Cout n n 1 n 2 n 3 n4 acum Ir un ug 9 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net High speed Counter Pulse Output PWM Output FPO 9 3 High speed Counter Function 2 phase input mode Incremental input CW on xe que si sesso dms on ue E MN A E A E 4x Count 0 1 2 n 1 n
237. n Output is Repeated with an OT KP SET or RST Instruction Condition of Internal and Output Relays During Operation When instructions are repeatedly used which output to internal and output relays such as transfer instructions and OT KP SET and RST instructions the contents are rewritten at each step during operation A il Example Processing when SET RST and OT instructions are used X0 to X2 are all on This section of the program is gt processed as if RO were on This section of the program is processed as if RO were off This section of the program is processed as if RO were on The output is determined by the final operation results If the same output is used by several instructions such as the OT KP SET RST or data transfer instructions the output obtained at the I O update is determined by the results of the operation at the greatest program address A MW Example Output to the same output relay YO with OT SET and RST instructions XO YO HH YO on x1 YO s YO on x2 YO HR YO off When XO to X2 are all on YO is output as off at I O update If you need to output a result while processing is still in progress use a partial I O update instruction F143 IORF 8 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Precautions During Programming 8 2 Handling BCD Data 8 2 Handl
238. n an error occurs the status of the status indicator LEDs on the FPO control unit vary as shown in the table X0 7 X Status RUN E om indicator Ea 1 MM LEDs PROG om ET pa un o EJ ALARM E om RUN cm a 8 PROG e LED status Program Condition Description execution ON Normal operation in RUN Mode Operation Normal Normal operation in PROG condition OFF ON mode Stop Blink OFF Forcing ON OFF in RUN mode Operation oN OFF When a self diagnostic error Operation Abnormal OFF ON occurs condition When a system watchdog Varies Varies timer error occurs Normally if an error occurs operation of FPO stops The user may select whether operation is to be continued or stopped if a duplicate output error or operation error occurs by setting the system registers You can set the system registers with TOOL software 11 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Self Diagnostic and Troubleshooting FPO 11 1 Self Diagnostic Function 11 1 1 Allowing Duplicated Output When you change system register 20 settings ENAB using the programming software duplicated output is not regarded as an error and the FPO continues to
239. n display instructions F180 FP e screen SCR S1 S2 Register the screen displayed on display S3 84 the FP e 9 O0 X X x x xx registration F181 FP e screen DSP S Specify the screen to be displayed display on the FP e 3 O0 X xX X X X X switching Basic function instruction F182 Time FILTR S1 S2 Executes the filter processing for ala constant S3 D the specified input 9 x x o 5 4 X X processing F183 Auxiliary DSTM S D Turn on the specified output and o timer 32 bit R900D after 7 O O0 Oj O OO 0 01 s x set value 7 Data transfer instructions F190 Three 16 bit MV3 S1 52 S1 5 D S2 gt D 1 P190 data move PMV3 S3 D S35 022 L 21 80 RES RE ad F191 Three 32 bit DMV3 S1 S2 re S1 gt D 1 D S241 P191 datamove PDMV3 S3 D S2 D 3 D 2 S31 6 x x ololo olo S3 gt D 5 D 4 Logic operation instructions F215 32 bit data DAND S1 S2 8141 S1 AND S2 1 P215 AND PDAND D S2 gt D 1 x x OJO Oa jajo D F216 32 bit data DOR S1 S2 S1 1 S1 OR S2 1 S2 gt D 1 P216 OR PDOR D D E AA BA Se e p F217 32 bit data DXOR S1 S2 P217 XOR PDXOR D S141 S1 AND S2 1 S2 OR GEN En UND Ex d Ead ee e ee S2 gt D 1 D F218 32 bit data DXNR S1 S2 S1 1 S1 AND S2 1 S2 OR P218 XNR PDXNR D S1 1 S1 AND 241 12 X X O O O O O S2 gt D 1 D F219 Doubl
240. n net FPO Item Add ress Name Default value Descriptions RS232C port setting 412 Selection of operation Not used KO Using FPWIN GR Not used Computer link General purpose communication Using FP programmer II K0 RS232C port is not used K1 Computer link mode when connecting C NET K2 Serial data communication mode general port 413 Communication format Start code None Terminal code CR Stop bit 1 bit Paritycheck With odd Data length 8 bits H3 Using FPWIN GR Data length 7 bits 8bits Parity check None Odd Even Stop bit 1 2 The following setting is valid only when the communication mode specified by system register 412 has been set to General purpose serial communication Terminator CR CR LF None ETX Start code STX not exist STX exist Using FP programmer II Specify the setting contents using H constants 15 6 0 TT LJAL JA Start code 0 No STX 1 STX Terminal code 00 CR 01 CR LF 10 None 11 ETX Stop bit 0 1bit 1 2 bits Parity check 00 None 01 With odd 11 With even Data length 0 7 bits 1 8 bits 414 Baud Setting by rate programming setting tool software 9600 H1 19200 bps 9600 bps 4800 bps 2400 bps 1200 bps 600 bps 300 bps 415 Unit no when connecting C NET 1 K1 1 to 32 K1 to K32 416 Modem connection Disable H0
241. n net Email info ctiautomation net Precautions During Programming FPO 8 5 8 Precautions When Using a Control INSUUCHON IMEEM 8 16 8 6 Precautions for Programming suus 8 18 8 7 Rewrite Function During RUN 8 19 8 7 1 Operation of Rewrite During RUN 8 19 8 7 2 Cases Where Rewriting During Run is not POSI ioc Sachin bt oo err tide ater ORY ee cen 8 20 8 7 3 Procedures and Operation of Rewrite During RUN 2s 2 hae ERRARE 8 21 8 74 Changing Modes in FP Programmer Il 8 22 8 8 Changing the Set Value of Timer Counter PONG AON 2 ie beg eee nd re tb aaa 8 23 8 8 1 Method of Rewriting Constant in FP Programmer ll 8 23 8 8 2 Method of Rewriting a Value in the Set Value Area luus 8 24 8 9 Processing During Forced Input and Output 8 27 8 10 Setting the Clock Calendar Timer T32CT type only 2 2 eee ee 8 28 8 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Precautions During Programming 8 1 Use of Duplicated Output 8 1 Use of Duplicated Output 8 1 1 Duplicated Output Duplicated output refers to repeatedly specifying the same output in a program If the same output is specified for the OT and KP instructions it is considered to be duplicated output Even if the same output is used for multiple instructions such as the SET or RST instruction
242. n screws and terminal screws e Setthe mode switch to PROG mode Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Manuals To Be Used FPO Manuals To Be Used The required manuals differ according to the units to be used See the table below A Available N A Not available User s manual Programming manual Manual No No ARCT1F389E No ARCT1F313E FPO Control unit N A N A ARCT1F366E ARCT1F390E ARCT1F321E ARCT1F382E ARCT1F380E N A N A ARCT1F445E gt gt FPO Expansion unit FPO Thermocouple unit FPO Analog I O unit FPO A D conversion unit FPO D A conversion unit FPO CC Link slave unit FPO I O link unit FPO Power supply unit gt gt S S gt P D D gt gt gt gt gt S S S S gt FPO RTD unit A suffix 1 is added to the end of manual numbers when the manuals have been revised The final number increases for every revision lt FPWIN GR Technical Guide Book ARCT1F332E gt is supplied with the standard ladder tool software FPWIN GR FPWIN Pro Technical Guide Book ARCT1F405E gt is supplied with the programming tool software FPWIN Pro Key Point The PDF versions are provided at our website User registration is required Free of charge Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Table of Contents T
243. nce 10 Hz to 55 Hz 1 cycle min double amplitude of 0 75 mm 0 030 in 10 min on 3 axes Shock resistance Shock of 98 m s or more 4 times on 3 axes Noise immunity 1 000 Vp p with pulse widths 50 ns and 1 us based on in house measure ments Operating condition 2 2 1 1 Weight Free from corrosive gases and excessive dust approx 100 g 3 53 oz approx 120 g 4 24 oz approx 105 g 3 70 oz C16 approx 85 g 3 00 oz C32 approx 115 g 4 06 oz approx 80 g 2 82 oz approx 90 g 3 18 oz IOL TC4 approx 85 g 3 00 oz T32 approx 125 g 4 41 oz TC8 approx 95 g 3 35 oz E8R E8YR E8X E8YT E8YP E16RS E16RM E16T E16P E16X E16YT E16YP E32T E32P CCLS A04V AOAI RTD6 approx 90 g 3 17 oz approx 80 g 2 82 oz approx 65 g 2 29 oz approx 75 g 2 65 oz approx 105 g 3 70 oz approx 70 g 2 47 oz approx 85 g 3 00 oz 2 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Optional Memory FPO 2 2 2 2 1 2 Unit type FPO Control unit Specifications FPO C10 Control unit The current consumed by the control unit power supply connector If expansion units or intelligent units are added the current is increased by the value indicated below 100mA or less Current Consumed by the Control Unit Expansion unit The current consumed by the expansion unit power supply co
244. nd P138 utes and sec PHMSS data of S 1 S to seconds data and A onds to the converted data is stored in D 1 D Se EE EE ia seconds data F139 Seconds to SHMS S D Converts the seconds data of S 1 S to P139 hours PSHMS hour minute and second data slo Alala lalala minutes and and the converted data is stored in D 1 1 seconds data D F140 Carry flag STC Turns on the carry flag R9009 P140 R9009 set PSTC Fe SES e Saa F141 Carry flag CLC Turns off the carry flag R9009 1 P141 R9009 reset PCLC F142 Watching WDT S The time allowable scan time for the P142 dog timer PWDT System of watching dog timer is 3 X XxX x x x x o update changed to S x 0 1 ms for that scan F143 Partial I O IORF D1 D2 Updates the I O from the number P143 update PIORF specified by D1 to the number specified 5 O O OJO O OJO by D2 F144 Serial data TRNS S n The COM port received flag R9038 is communica set to off to enable reception O tion control Beginning at S n bytes of the data 3 a 4 2 re registers are sent from the COM port F145 Data send SEND S1 S2 Sends the data to another station in the P145 PSEND D N network MEWNET via link unit i E o i c E era ll F146 Datareceive RECV S1 S2 Receives the data to another station P146 PRECV N D in the network MEWNET via link unit 9 lt lt x X X O O F145 Data send SEND S1 S2 Sends the data to the slave stat
245. nd S2 value and stores it in the D 1 D The 8B NAAA des eel address relative to S1 is stored in D 2 F351 Floating point FMIN S1 S2 Searches the minimum value in the P351 type data PFMIN D real number data table between the mini mum area selected with S1 and S2 value and stores it in the D 1 D The 8 XXX X K a a address relative to S1 is stored in D 2 F352 Floating point FMEAN S1 S2 The total value and the mean value P352 type data total PFMEAN D of the real number data from the and mean area selected with S1 to S2 are values obtained The total value is stored in 89e ae X X ae eil the D 1 D and the mean value is stored in the D 3 D 2 F353 Floating point FSORT 1 S2 The real number data from the area P353 type data sort PFSORT S3 speciified by S1 to S2 are stored in ascending order the smallest 8 x x x x x Oojo word is first or descending order the largest word is first F354 Scaling of FSCAL S1 S2 Scaling linearization on a real P354 real number PFSCAL D number data table is performed and i2lxixia AJAJjajaA data the output Y to an input value X 2 3 4t Available X Not available A Not available partially 1 This instruction is available for FP2 FP2SH Ver 1 5 or later FP10SH cannot be used 2 This instruction is available for FPX 32k type 3 This instruction is available for FP X Ver 1 13 or later 14 54 Ph
246. nd processing The driver IC for the RS232C is in full conformance with ElA TIA 232E and CCITT V 28 standards 5 The combinations 1 phase x 2 channels and 2 phases x 1 channel are also possible for the high speed counter 6 The internal relay data register and timer counter hold areas of the T32CT control unit 10 k step type can be changed by the system registers The number of points in the table is the value when the System registers are initial values 7 The max counting speed 10kHz is the counting speed with a rated input voltage of 24V DC and an ambient temperature of 25 C The counting speed frequency will decrease depending on the voltage and temperature 8 If both reset inputs XO and X1 are reset X2 will be the reset input of X1 In the same way for X3 and X4 X5 acts as the reset input of X4 9 With a CPU of Ver 1 2 or a subsequent version the frequency will be 0 15Hz to 1kHz 10 The maximum is 9 5kHz when the positioning control instruction F168 is executed Precautions when using the battery backup function Secondary chargeable battery is used as backup battery in the FPO T32C control unit The battery is not charged before the unit is shipped So please make sure that the built in backup battery have been charged before using the unit 12 The program system resisters and the hold type areas internal relay data register and counter are backed up by the built in EEPROM 13 The possible number
247. ndicated in the Description column these registers cannot be written to Address FPO T32 FPO C10 C14 C16 C32 SL1 Name Descriptions DT90000 DT9000 Self diagnostic error code The self diagnostic error code is stored here when a self diagnostic error occurs Monitor the error code using decimal display DT90010 DT9010 1 O verify error unit The position of the I O for which an error occurred is stored in bits O to 3 DT90014 DT90015 DT9014 DT9015 DT90016 DT90017 DT9016 DT9017 Auxiliary register for operation Auxiliary register for operation Operation error address hold One shift out hexadecimal digit is stored in bit positions 0 to 3 when F105 BSR or F106 BSL instruction is executed The divided remainder 16 bit is stored in DT9015 DT90015 when F32 or F52 B instruction is executed The divided remainder 32 bit is stored in DT9015 and DT9016 DT90015 and DT90016 when F33 D or F53 DB instruction is executed After commencing operation the address where the first operation error occurred is stored Monitor the address using decimal display DT90018 DT9018 Operation error address non hold The address where an operation error occurred is stored Each time an error occurs the new address overwrites the previous address At the beginning of scan the address is 0 Monitor the address using decimal display DT90019
248. ndition S1 1 S1 gt S2 1 S2 or S1 1 S1 S2 1 S2 AND m D lt S1 S2 Connects a Form A normally open contact serially by comparing two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2 AND lt p D lt S1I S24 Connects a Form A normally open contact serially by comparing two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2 or S1 1 S1 S2 1 S2 32 bit data compare OR ORD p D Si S2 4 Connects a Form A normally open contact in parallel by comparing two 32 bit data in the comparative condition S1 1 S1 S2 1 S2 ORD lt gt r DX SI 2 4 Connects a Form A normally open contact in parallel by comparing two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2 or S1 1 S1 gt S2 1 S2 ORD gt rO SI S2 4 Connects a Form A normally open contact in parallel by comparing two 32 bit data in the comparative condition S1 1 S1 gt S2 1 2 ORD gt r D SI S2 y Connects a Form A normally open contact in parallel by comparing two 32 bit data in the comparative condition S1 1 S1 gt S2 1 S2 or S1 1 S1 S2 1 S2 ORD p 0 SL S2 4 Connects a Form A normally open contact in parallel by comparing two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2 ORD lt p 0 7 SI S2
249. net Email info ctiautomation net FPO Installation 6 2 Important Notes e Installation space Leave at least 50 mm 1 97 in of space between the wiring ducts of the unit and other devices to allow heat radiation and unit replacement gt 50 mm 1 97 in or more ied FPO ial O 8 50 mm 1 97 in or more a Maintain a minimum of 100 mm 3 937 in between devices to avoid adverse affects from noise and heat when installing a device or panel door to the front of the FPO unit 100mm 3 937 in or more Other device or panel door FPO Keep the first 100 mm 3 937 in from the front surface of the FPO control unit open in order to allow room for programming tool connections and wiring 6 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Installation FPO 6 3 A Attachment to DIN Rails 6 3 Attachment to DIN Rails The FPO unit enables one touch attachment to DIN rails Procedure Fit the upper hook of the FPO unit onto the DIN rail 2 Without moving the upper hook press on the lower hook to fit the FPO unit into position Mounting panel a m DIN rail You can easily remove the FPO unit as described below Procedure 1 Inserta slotted screwdriver into the DIN rail attachment lever Pull the at
250. ng order the largest word is first F282 Scaling of SCAL S1 The toutptu value Y is found for the A P282 16 bit data PSCAL S2 D input value X by performing scaling 8 4 x O Q Q 0 0 for the given data table F283 Scaling of DSCAL S1 The toutptu value Y is found for the P283 32 bit data PDSCAL S2 D input value X by performing scaling 10 xX xJOJO OJO O for the given data table F284 Inclination RAMP S1 Executes the linear output for the ala P284 output of 16 bit S2 specified time from the specified 10 x x O ap 09 x x data S3 D initial value to the target value Integer type non linear function instructions F285 Upper and LIMT S1 When S1 gt S3 S1 gt D P285 lower limit PLIMT S2 When S1 lt S3 S22D A control S3 D When S1 or S3 lt or S2 S3 gt D 18 1 a ER ea 16 bit data Available X Not available A Not available partially 1 This instruction is available for FP e Ver 1 2 or later 2 This instruction is only available for FP X Ver 2 0 or later and FPX Ver 3 10 or later 14 50 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I o e a 3 2 o tc x a jud Name Boolean Kn Description 2 e E A d a at F286 Upper and DLIMT S1 S2 When S141 S1 gt S3 1 S3 S1 1 P286 lower limit PDLIMT S3 D S1 gt D 1 D control When
251. ng and deletion of a single instruction is not possible for a program with no step ladder area FPWIN GR Boolean mode Write or delete both instructions simultaneously in FPWIN GR ladder symbol mode be written in a subprogram in the case of an SSTP instruction only writing and deletion of a single instruction is possible for a pro gram with a step ladder area Write in the order JP LBL or LOOP LBL Delete in the order LBL JP or LBL LOOP JP LOOP LBL Be sure to write the instruc tion for setting the loop number before LBL LOOP instructions 8 7 4 Changing Modes in FP Programmer II Changing program modes FP Programmer II is normally in PROG EDIT mode which does not allow unintentional rewriting of programs To perform a rewrite during RUN the mode must be changed to RUN EDIT mode Change the mode as shown below After the rewrite change back to PROG EDIT mode to prevent accidental rewriting Procedure for changing to RUN EDIT mode Procedure for changing to PROG EDIT mode par 8 0 3 8 gt n 8 23 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Precautions During Programming FPO 8 8 Changing the Set Value of Timer Counter During RUN 8 8 Changing the Set Value of Timer Counter During RUN 8 8 1 Method of Rewriting Constant in FP Programmer II Timer set value _ This method rewrites the S
252. nit 1 O unit 1 O unit R 16 Input 8 Output 8 Input 8 Output 8 32 Input 16 Output 16 Input 16 Output 16 16 16 Input 8 Output 8 Input 8 Output 8 32 4 16 Input 24 Output 24 77 Input 16 Output 16 Input 8 Output 8 E 16 32 Input 8 Output 8 Input 16 Output 16 16 16 16 Input 8 Output 8 Input 8 Output 8 Input 8 Output 8 E 32 n 32 Input 32 Output 32 77 Input 16 Output 16 Input 16 Output 16 32 16 16 Input 16 Output 16 Input 8 Output 8 nput 8 Output 8 E 16 32 16 Input 8 Output 8 Input 16 Output 16 nput 8 Output 8 a 16 16 16 x 16 Input 8 Output 8 Input 8 Output 8 nput 8 Output 8 Input 8 Output 8 _ 32 32 de 16 Input 40 Output 40 Input 16 Output 16 Input 16 Output 16 nput 8 Output 8 E 32 16 n 16 de 16 Input 16 Output 16 Input 8 Output 8 nput 8 Output 8 Input 8 Output 8 16 32 32 Input 8 Output 8 nput 16 Output 16 Input 16 Output 16 16 32 16 A 16 Input 8 Output 8 nput 16 Output 16 Input 8 Output 8 Input 8 Output 8 A 32 32 4 32 Input 48 Output 48 77 Input 16 Output 16 nput 16 Output 16 Input 16 Output 16 z 32 32 16 x 16 Input 16 Output 16 nput 16 Output 16 Input 8 Output 8 Input 8 Output 8 A 16 32 32 x 16 Input 8 Output 8 nput 16 Output 16 nput 16
253. nnector If a unit is not listed below it means that it has no power supply connector Input circuit The current consumed by the input circuits of the various units The value indicates the current that flows into the input circuit 25 8mA or less Output circuit The current consumed by the output circuits of the various units The value indicates the current used to drive the output circuit The value does not include the load current value FPO C14 100mA or less 34 4mA or less FPO C16 40mA or less 34 4mA or less 28mA or less FPO C32 FPO T32 60mA or less 68 8mA or less 52mA or less S LINK Control unit FPO SL1 150mA or less FPO Expansion unit FPO E8X 10mA or less 34 4mA or less FPO E8R 15mA or less 50mA or less 17 2mA or less FPO E8YR 10mA or less 100mA or less FPO E8YT P 15mA or less 24mA or less FPO E16X 20mA or less 68 8mA or less FPO E16R 20mA or less 100mA or less 34 4mA or less FPO E16T P 25mA or less 34 4mA or less 24mA or less FPO E16YT P 25mA or less 48mA or less FPO ES32T P 40mA or less 68 8mA or less 48mA or less FPO Intelligent unit FPO A21 20mA or less 100mA or less FP0 A80 20mA or less 60mA or less FPO A04V 20mA or less 100mA or less FPO A04I 20mA or less 130mA or less FPO
254. not use until the secondary battery has been sufficiently charged When first used no value has been determined therefore please write values using a programming tool or similar 8 30 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 9 High speed Counter Pulse Output PWM Output 9 1 Outline of Functions o oooooooomommooo 9 3 9 1 1 Three Functions that Use Built in High speed Counter cs eee A E S nee Atala 9 3 9 1 2 Performance of Built in High speed COUTO 21d usu A XU N 9 4 9 2 Specifications and Restricted Items 9 5 921 Specifications ic x e ee x 9 5 9 22 Functions and Restrictions 9 7 9 3 High speed Counter Function ls 9 9 9 8 1 Outline of High speed Counter Function 9 9 9 3 2 Types of Input Modes 9 9 9 3 3 VO Allocation clon latas 9 11 9 3 4 Instructions Used with High speed Counter PUNCHOMS i ori G iets ves tut hens d uobet 9 12 9 3 5 Sample Program Liss 9 14 9 4 Pulse Output Function ooooooooomooo 9 18 9 4 1 Outline of Pulse Output Function 9 18 9 42 Control Mode suuuus 9 19 9 4 3 O Allocation and Wiring 9 20 9 4 4 Instructions Used with Pulse Output Functio PP TR 9 22 9 45 Sample Program for Positioning Control 9 25 w next page Phone 800 894 0412 Fax 888 723 47
255. nronrar 10 5 10 3 Operations When Using General use Serial Communication 10 8 10 3 1 If None is Set for Start and Terminal Codes 10 8 10 3 2 If Yes has been Set for the Start and Terminal Codes Start Code STX Terminal Code ETX LLsss 10 9 Chapter 11 Self Diagnostic and Troubleshooting 11 1 Self Diagnostic Function oooococooccconcanr eee 11 3 11 1 1 Allowing Duplicated Output 2 0 0 2 11 4 11 1 2 Continuing After an Operation Error 002 00s 11 4 11 2 Troubleshooting us id o SO s Meta RE e ed a ds 11 5 11 2 1 ERROR ALARM LED is Blinking o0ooocccooccoo 11 5 11 2 2 ERROR ALARM LED is ON sseeseeeeee enses 11 7 1123 AMLEDS ate ORR oot ru aaia nui 11 7 11 2 4 Diagnosing Output Malfunction oooccooccconccco 11 8 11 2 5 PROTECT ERROR is Displayed 0 000 00 11 10 11 2 6 Program Mode does not Change to RUN 11 10 Chapter 12 Specifications 12 1 Performance Specifications oooooocccooccooncrrnnrr 12 3 12 2 O Allocation Table a ssc cen deck elo eps dae od tad epe ieee B 12 8 12 3 Relays Memory Areas and Constants 0 cece eee eens 12 11 12 4 FPO SL1 S LINK Address 0000 cee ee eee eee eee 12 13 12 5 Specification Power Supply Unit I O Link Unit 12 14 12 5 1 FPO Power Supply Unit AFPO634 0000 12 14 12527
256. ntents of the data table beginning at S High speed counter Pulse output instruction for FPOR F High speed MV S Performs high speed counter counter and Pulse DT90052 and Pulse output controls output controls according to 5 o the control code specified by S The control code is stored in DT90052 F1 Change and read DMV S Transfers S 1 S to high speed of the elapsed DT90300 counter and Pulse output 7 o value of high elapsed value area DT90045 speed counter DT90044 and Pulse output DT90300 Transfers value in high speed counter and Pulse output 7 o elapsed value area DT90045 DT90044 to D 1 D F165 Cam control CAMO S Controls cam operation on off patterns of each cam output 3 o according to the elapsed value of the high speed counter F166 Target value much HC1S n S D Turns output Yn on when the on with channel elapsed value of the high speed specification counter or pulse output reaches High speed the target value of S 1 S 11 O counter control Pulse output control F167 Target value much HC1R n S D Turns output Yn off when the off with channel elapsed value of the high speed specification counter or pulse output reaches High speed the target value of S 1 S 11 O counter control Pulse output control F171 Pulse output JOG SPDH S n Positioning pulses are output positioning type from the specified channel in 5 o 0 1 Trapezoidal accordance with the contents of control the data ta
257. o bank number F411 Changing the CHGB n Index register IO to ID bank P411 index regis ter PCHGB number change over with Alxixix x x xla bank number remembering preceding bank number F412 Restoring the POPB Changes index register IO to ID P412 index regis ter PPOPB bank number back to the bank bank number before F411 CHGB P411 S poe D ONE RR LS PCHGB instruction File register bank processing instructions F414 Setting the file SBFL n File register bank number change x P414 register bank PSBFL over 4 X xxx xix number F415 Changing the CBFL n File register bank number change P415 file register PCBFL over with remembering preceding 4 XX X xxix n bank number bank number F416 Restoring the PBFL Changes file register bank number x P416 file register PPBFL back to the bank before F415 2 XI X X XIX X bank number CBFL P415 PCBFL instruction Available X Not available A Not available partially 1 This instruction is not available for FP10SH 2 This instruction is available for FP X V 1 20 or later and FPX 32k type 3 This instruction is available for FPO V2 1 or later 14 55 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 14 4 Table of Error codes E Difference in ERROR display There are differences in the way errors are displayed depending on the model Model Display Display method FP1 FP M FP2
258. o X4F WX6 X60 to X6F Input CH1 16 points WX3 X30 to X3F WX5 X50 to X5F WX7 X70 to X7F Output 16 points WY 2 Y20 to Y2F WY4 Y40 to Y4F WY6 Y60 to Y6F A D Converter Unit and Thermocouple Unit The data of each channel switches and then reads or writes by the user program which contains the conversion data switch flag Type First expansion Second Third expansion expansion A80 Input CHO 2 4 6 16 points WX2 X20 to X2F WX4 X40 to X4F WX6 X60 to X6F TC4 TC8 Input CH1 3 5 7 16 points WX3 X30 to X3F WX5 X50 to X5F WX7 X70 to X7F D A Converter Unit The data of each channel switches and then reads or writes by the user program which contains the conversion data switch flag Type First expansion Second Third expansion expansion Input 16 points WX X20 to X2F WX4 X40 to X4F WX6 X60 to X6F Output CHO 2 16 points WY2 Y20 to Y2F WY4 Y40 to Y4F WY6 Y60 to Y6F Output CH1 3 16 points I O Link Unit WY3 Y30 to Y3F WY5 Y50 to Y5F WY7 Y70 to Y7F The I O allocation of the 1 O link unit is determined by order of connection First expansion X20 to X3F Second expansion X40 to X5F Third expansion X60 to X7F Input 32 points output 32 points Y20 to Y3F Y40 to Y5F Y60 to Y7F RTD Unit Input CHO 2 4 16 points First expansion Second Third expansion
259. o gray codes and the 6 XIX O O O QO O code conversion converted result is stored in the D F236 32 bit binary DGRY S D Converts the 32 bit binary data of P236 data gt Gray PDGRY S41 S to gray code and the code conversion converted result is stored in the 84 9S re LED HEP E E el D 1 D F237 16 bit gray code GBIN S D Converts the gray codes of S to P237 gt binary data PGBIN binary data and the converted 6 xX xXJO OJOJOJO conversion result is stored in the D F238 32 bit gray code DGBIN S D Converts the gray codes of S 1 S P238 gt binary data PDGBIN to binary data and the converted 8 xX x O JO OJOJ O conversion result is stored in the D 1 D F240 Bit line to bit COLM S n The values of bits 0 to 15 of S are P240 column PCOLM D stored in bit n of D to DC 15 8 x xJO JO ojojo conversion F241 Bit column to bit LINE S n The values of bit n of S to S 15 P241 line conversion PLINE D are stored in bits 0 to 15 of D iid ed Baci o ao ll Road Bos F250 Binary data gt BTOA S1 Converts multiple binary data to A ASCII S2 n multiple ASCII data 12 X x O 4 O X x conversion D F251 ASCII binary ATOB S1 Converts multiple ASCII data to data conversion S2 n multiple binary data 12 X X O 4 O X xXx D F252 ASCII data ACHK S1 Checks the ASCII data strings to be 01x xlal xx check S2 n used in F251 ATOB instruction 8 2 Character strin
260. ock pulse Repeats on off operations in 1 min EUN DS LO ES R901E i relay cycles ERT mm R901F Not used Turns off while the mode selector is set to PROG toon HUN node Mag Turns on while the mode selector is set to RUN R9021 to R9025 Not used R9026 Tice Note Message flag Turns on while the F149 MSG instruction is executed R9027 P Note Remote mode flag Turns on while the mode selector is set to REMOTE R9028 Not used Note Used by the system 14 16 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Address Name Description neues Forcing flag Turns on during forced on off operation for input output relay Note timer counter contacts R902A External interrupt Turns on while the external interrupt trigger is enabled by Note enable flag the ICTL instruction R902B 4 Interrupt error flag Turns on when an interrupt error occurs Note R902C to R902F Not used R9030 R9031 Not used R9032 P D port mode When General use port is selected K2 goes on R9033 Printout instruction Turns on while a F147 PR instruction is executed flag Turns off when a F147 PR instruction is not executed A This is a special internal relay that goes on for only the first R9034 Mii during RYN scan following the completion of rewriting in the RUN mode g CPU Ver 2 1 or later availabl
261. od Relay symbol Cyclic operation Controllable I O Basic unit Total 10 Total 14 Total 16 Total 32 Total 32 Max 128 points Input 6 Input 8 Input 8 Input 16 Input 16 Input 64 Output 4 Output 6 Output 8 Output 16 Output 16 Output 64 at S LINK block With expansion Max 58 Max 62 Max 112 Max 128 Max 128 Max 96 unit 1 at When confi expansion gured with block same output type as control unit With expansion Max 106 Max 110 Max 112 Max 128 Max 128 unit 2 When relays and transistors are mixed Program memory Built in memory Built in EEPROM without battery Program capacity 2 720 steps 5 000 steps Numbers of Basic 83 LOUPE High level 145 Operation speed 0 9us step by basic instruction 1 O refresh and base time With no expansion board 0 3ms With expansion board s 0 3ms and 1 x number of expansion boards ms Operation Relay Internal relay R 1 008 points RO to R62F 1 008 1 008 memory points RO points RO points to R62F to R62F Note 1 Special internal 64 points R9000 to R903F relay R Timer Counter 144 points initial setting is 100 timer points TO to T99 44 counter T C points C100 to C143 Note 2 Timer range 1ms 10ms 100ms 1s selected by instruction Data register 1 660 words DTO to DT1659 6 144 16 384 6 144 DT words words words DTO to DTO to DTO to DT6143 DT
262. ode and reduce the E6 memory Stops ee of steps for the program alalalala A A full error If memory expansion is possible compilation will become possible when the memory is expanded In the program high level instructions which execute in every scan and at the leading edge of the trigger are programmed to be triggered High level by one contact e g FO MV and PO PMV E7 instruction Stops are programmed using the same trigger A ALI A JA A A type error continuously gt Correct the program so that the high level instructions executed in every scan and only at the leading edge are triggered separately High level There is an incorrect operand in an instruction instruction which requires a specific combination E8 operand Stops operands for example the operands mustal A A A A A A AJ A combina be of a certain type tion error Enter the correct combination of operands No P E9 program Stops rogram may be damaged A A Try to send the program again error When inputting with the programming tool Rewrite software a delection addition or change of during Conti order of an E10 RUN instruction ED LBL SUB RET INT IRET SSTP A A A syntax nues and STPE that cannot perform a rewrite error during RUN is being attempted Nothing is written to the CPU A Available 14 59 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net E Table of Self Diagnostic Error
263. oes not exist or cannot be used There was a mistake in the contact data area data number 161 Data error Pa desigination size designation range or format designation 162 Registration over Operation was does when number of registrations was exceeded error or when there was no registration 163 PC mode aor PC command that cannot be processed was executed during RUN mode 14 67 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Error code Name Description An abnormality occurred when loading RAM to ROM IC memory card There may be a problem with the ROM or IC memory card When loading the specified contents exceeded the capacity External memory 1 64 Sitor Write error occurs ROM or IC memory card is not installed ROM or IC memory card does not conform to specifications ROM or IC memory card board is not installed A program or system register write operation was executed when 165 Protect error theb protect mode password setting or DIP switch etc or ROM operation mode was being used There was an error in the code format of the address data 166 Address error Alsi when exceeded or insufficient of address data there was a mistake in the range designation Cannot be read because there is no program in the program No program error i 167 area or the memory contains an error Or reading was attempted and No data error of dat
264. of system registers C10 C14 C16 C32 T32 and SL 1 in the table respectively indicate 10 point 14 point 16 point 32 point type and S LINK type FPO control units Item pru Name Dern Descriptions ress value The set values are fixed and cannot Alloca be changed The stored values vary depending on tion of 0 Sequence program area the type Pee i capacity K3 3K words C10 C14 C16 K5 5K words C32 SL1 K10 10K words T32 Timer and counter 100 0 to 144 5 division setting of starting counter number K190 Oa Set the system Hold type area starting registers 5 and 6 to 6 number setting for timer 100 0 to 144 the same value and counter K100 KO to K144 Available type T32 Hold type area starting noe number setting for internal 10 Non 7 d 0 to 63 KO to K63 hold relays in word units K10 Available type T32 Hold type area starting a number setting for data 0 0 to 16384 KO to K16384 registers KO Available type T32 Hold or non hold setting 14 for step ladder process a echo 1 Available type T32 20 Disable or enable setting Disable Disable will be syntax error KO for duplicated output KO Enable will not be syntax error K1 Operation setting when an 23 1 O verification error Stop Stop K0 occurs K0 Operate K1 Action oH BHOF 26 Operation setting when an Stop Stop K0 operation error occurs KO Operate K1 Operation settings when
265. of system registers The registers to be used depend on each PLC 1 Allocation of user memory System registers 0 1 and 2 These registers set the size of the program area and file register area allowing the user memory area to be configured for the environment used The size of the memory area will vary depending on the type 2 Allocation of timers and counters System register 5 The number of timers and counters is set by specifying the starting counter number 3 Hold non hold type setting System registers 6 to 18 When these registers are set to hold type the values in the relays and data memory will be retained even if the system is switched to PROG mode or the power is turned off If set to non hold type the values will be cleared to 0 4 Operation mode setting on error System registers 4 20 to 28 Set the operation mode when errors such as battery error duplicated use of output I O verification error and operation error occur 5 Time settings System registers 30 to 34 Set time out error detection time and the constant scan time 6 Remote I O operation settings System registers 35 and 36 These registers are used to select whether or not to wait for a slave station connection when the remote I O is started and the remote I O update timing 7 MEWNET WO MEWNET W P PLC link settings System registers 40 to 47 50 to 55 and 57 These settings are for using link relays and link registers for MEWNET W0
266. of write times by the EEPROM write instruction is 100 000 or less 14 The possible number of write times by the EEPROM write instruction is 10 000 or less 15 If the power supply is turned off while the P13 instruction is being executed the data written by the P13 instruction may not be written in the EEPROM properly Also the area where the internal relays data registers and timer counter are held may not be held properly Do not turn off the power supply while the P13 instruction is being executed 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 2 13 Optional Memory FPO 2 2 Specifications 2 2 8 Input Specifications Item Description Insulation method optical coupler Rated input voltage 24 V DC Rated input current approx 4 3 mA at 24 V DC Input impedance approx 5 6 kQ Operating voltage range 21 6 to 26 4 V DC Input points per C10RM 6 points common common Note 1 C10CRM C10RS C10CRS C14RM 8 points common C14CRM C14RS C14CRS C16T C16CT 8 points common C16P C16CP C32T C32CT 16 points common C32P C32CP T32CT T32CP ON voltage ON current 19 2 V or less 3 mA or less OFF voltage OFF current 2 4 V or more 1 mA or more Response time OFF lt gt ON 50 us or less at X0 X1 Note 2 at 24 V DC and 25 100 us or less at X2 to X5 Note 2
267. oise generated on the power line However it is recommended to take measures for reducing noise such as using a isolating transformer before supplying the power e Allocate an independent wiring for each power supplying line input output device and operating device e If using a power supply without a protective circuit power should be supplied through a protective element such as a fuse e Besure to supply power to a control and an expansion units from a single power supply Turning on off of the power of all the units must be conducted simultaneously Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Before You Start Power supply sequence e In order to protect the power supply sequence make sure to turn off the control unit before the input output power supply If the input output power supply is turned off before the control unit or if the control unit is not shut off momentarily the controller detects change of input level and might conduct an unexpected operation Before turning ON the power When turning ON the power for the first time be sure to take the precautions given below e When carrying out construction check to make sure that there are no scraps of wiring particularly conductive fragments adhering to the unit e Verify that the power supply wiring I O wiring and power supply voltage are all correct e Sufficiently tighten the installatio
268. ol capacity 2 A 250 V AC 2A 30 V DC 4 5 A maximum per common at Resistance load Output points E8RS 4 points common per common E8RM E16RS 8 points common E16RM Response time OFF lt gt ON approx 10 ms ON lt OFF approx 8 ms Mechanical life time 20 000 000 operations or more Electrical life time 100 000 operations or more Surge absorber None Operating mode indicator LED 3 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Expansion I O Units 3 2 Specifications 3 2 3 2 Transistor Output Type FPO transistor output types E16T E16P E32T E32P E8YT EBYP E16YT E16YP tem Description S Insulation method optical coupler Output type open collector Rated load voltage NPN open collector type 5 to 24 V DC Note PNP open collector type 24 V DC Operating load voltage NPN open collector type 4 75 to 26 4 V DC range PNP open collector type 21 6 to 26 4 V DC Max load current 0 1A Max surge current 0 3A Output points E16T 8 points common per common E16P ESYT E8YP E32T 16 points common E32P E16YT E16YP OFF state leakage current 100 uA or less ON state voltage drop 1 5 V or less External power Voltage 21 6 to 26 4 V DC supply for driving internal Current YO and Y1 5 mA 1 point except YO and Y1 3 mA 1 point circuit Response time OFF ON 1 m
269. old type by setting system register For the FPO T32 the selection of hold type and non hold type can be changed by the setting of system register For the FPO C10 C14 C16 C32 SL1 that area is fixed and allotted the numbers as shown below Hold type and non hold type areas item C10 C14 C16 C32 SL1 Timer Non hold type All points Counter Non hold type From the set value to C139 From the set value to C127 Hold type 4 points elapsed values C140 to C143 16 points elapsed values C128 to C143 Internal relay Non hold type 976 points RO to R60F 61 words WRO to WR60 880 points RO to R54F 55 words WRO to WR54 Hold type 32 points R610 to R62F 2 words WR61 to WR62 128 points R550 to R62F 8 words WR55 to WR62 Data register Non hold type 1652 words DTO to DT1651 6112 words DTO to DT6111 Hold type 8 words DT1652 to DT1659 32 words DT6112 to DT6143 2 The points for the timer and counter can be changed by the setting of system register 5 The number given in the table are the numbers when system register 5 is at its default setting 12 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Specifications 12 4 FPO SL1 S LINK Address 12 4 FPO SL1 S LINK Address S LINK address Deci mal S LINK address Deci mal S LINK address
270. omation net Email info ctiautomation net Wiring FPO 7 2 Wiring the Power Supply to the Control Unit e Isolate the wiring systems to the FPO input output devices and motor devices Circuit breaker Oe e Motor devices Insulated DC E I O power devices suppl Insulated DC power supply e The power supply sequence should be set up so that power to the control unit is turned OFF before the input output power supplies e If the input output power supplies are turned OFF before the power to the control unit the FPO control unit may detect a drop in the input level and malfunction e Be sure to supply power to a control unit and an expansion unit from the same power supply and turn the power ON and OFF simultaneously for both 7 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Wiring 7 3 Grounding 7 3 Grounding Under normal conditions the inherent noise resistance is sufficient However in situations of excess noise ground the instrument to increase noise suppression For grounding purposes use wiring with a minimum of 2 mm The grounding connection should have a resistance of less than 100 Q Oth Oth E device pro Y gt CORRECT gt Notes e The point of grounding should be as close to the FPO control unit as possible The ground wire should be as short as possible If two devices share a
271. on E50 Backup battery errror Conti nues The voltage of the backup battery lowered or the backup battery of conrol unit is not installed Check the installation of the backup battery and then replace battery if necessary By setting the system register 4 you can disregard this self diagnostic error 14 65 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Error Opsie I Name tion Description and steps to take Io code o Enix n o status amp EgEIEIEIIE ble je sue lose soy uu MEWNET F Terminal station setting was not properly x formed rminal nti Per E51 te q a Cunt Check stations at both ends of the A A A station nues communication path and set them in the error terminal station using the dip switches MEWNET F Set the INITIALIZE TEST selectotinmjvbgycfrde892 r to the poo lO update Conti INITIALIZE position while keeping the mode A A A synchro nues selector in the RUN position If the same error nous error occurs after this please contact your dealer Multi CPU HO regis Ab lity was detected when the multi tration Conti normality was detected when the multi E53 eor ss CPU system ws used A Please contact your dealer CPU2 4 only The voltage of the backup battery for the IC IC memory memory card lowered The BATT LED does
272. on 5 3 3 20 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Expansion I O Units 3 4 Pin Layouts 3 4 4 E16P E16P 0 A H o o su H 5 o a 1 o a ao 8 a ao B8 hpo o 8 i e The two COM terminals of input terminals are connected internally however they should be externally connected as well 1 Either positive or negative polarity is possible for the input voltage supply e The I O number given above is the I O number when the expansion l O unit is installed as the first expansion unit The I O numbers for the expansion I O units will differ depending on the location where they are installed section 5 3 3 21 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Expansion I O Units FPO 3 4 Pin Layouts 3 4 5 E32T x20 x21 F39 T xo8 X29 00 00008 mj o 9 nd COM Y20 Y21 Load Load Load Load Load e Load e Load 0 Load Load Load Load Load
273. one 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I 8 7 La Numi Name Boolean Cpe Description Ey d amp S amp 2 amp ber rand w ES e S e S es N fa Time series processing instruction F355 PID processing PID S PID processing is performed depending on the control value mode and parameter specified O by S to S 2 and S 4 to S 10 4 AI 9 8 89 8 0 and the result is stored in the S43 F356 Eaay PID EZPID S1 Temperature control PID can be Pen S2 easily performed using the image 10x xO 29 S3 84 of a temperautre controller Compare instructions F373 16 bit data DTR S D If the data in the 16 bit area P373 revision PDTR specified by S has changed detection since the previous execution internal relay R9009 carry flag B epe PAra per eS will turn on D is used to store the data of the previous execution F374 32 bit data DDTR S D If the data in the 32 bit area P374 revision PDDTR specified by S 1 S has changed detection since the previous execution internal relay R9009 carry flag 6 x x JOJjJOj O O O will turn on D 1 D is used to store the data of the previous execution Index register bank processing instructions F410 Setting the SETB n Index register IO to ID bank P410 index regis ter PSETB number change over 4 x x x x x x 0O
274. ontents of the ROM Unit Units installed exceed the limitations i e 4 or E27 installation Stops MOS link units AI A A A ALA Turn off the power and re configure units error referring to the hardware manual System Probably an abnormality in the system f register E28 register Stops gt Check the system register setting or E error nue initialize the system registers 1 This error occurs on FP X Ver2 0 or later A Available 14 60 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Error Opera x Name tion Description and steps to take Io code ojo Sla x ua g status adialiaj aj aliajala ble se se le luo ra le Configu ration A parameter error was detected in the E29 Stops MEWNET W2 configuration area Set a AJA parameter correct parameter error Interrupt Probably a hardware abnormality E30 error 0 Stops Please contact your dealer An interrupt occurred without an interrupt A hardware problem or error due to Interr request j E31 aide Stops noise is possible A AJAJAJAJAJAJ JA error 1 gt Turn off the power and check the noise conditions There is no interrupt program for an interrupt which occurred E32 Interrupt Stops Check the number of the interrupt program A JAJAJAJAJAJAJA error 2 and change it to agree with the interrrupt request N Thi h FP3 FP10SH i PU2 is
275. oo poii 00000000 dobodo o dobododo mo II I I I 90 0 3 543 unit mm in x Note A B C D dimensions Unit mm in Control unit type A A B A B C A B C D Control unit 1 expansion 2 expansion 3 expansion only unit units units connected connected connected C10RS C10CRS C10RM C10CRM C14RS C14CRS C14RM C14CRM 25 0 984 50 1 969 75 2 953 100 3 937 C16T C16CT C16P C16CP C32T C32CT C32P C32CP 30 1 181 55 2 165 80 3 150 105 4 134 13 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Dimensions 18 4 FPO Slim Type Mounting Plate 13 4 FPO Slim Type Mounting Plate One plate 4 0 157 25 0 0 984 10 0 0 394 EE 6 0 0 236 I 4up 9 D eio o gQ o O Q dir 10 0 0 394 dir 5 0 0 197 Ed KFPOS03 2 5 0 098 unit mm in 3 5 0 138 unit mm in Four plates in series Mounting hole dimensions 75 0 2 953 gt 1 25 0 25 0 25 0 0 984 0 984 0 984 UOI O0 Q Q O 100 3 937 90 0 3 543 60 0 2 362 60 0 2 362 Y 9 Q Q Q dir 5 0 2 362 After joining al
276. or high level instruction for data transfer it is not regarded as duplicated output If you enter RUN mode while the duplicated output condition exists under normal conditions it will be flagged as an error the ERROR ALARM LED will light and the self diagnostic error flag R9000 will go on How to Check for Duplicated Use You can check for duplicated outputs in the program using the programming tool by the following method Using FP Programmer Il Operate the TOTAL CHECK function Key operation amp e aw S If there are any duplicated outputs an error message DUP USE and the address will be displayed Using FPWIN GR software Execute the Debug on Totally Check Program If there are any duplicated outputs an error message DUPLICATED OUTPUT ERROR and the address will be displayed If you execute SEARCH AN ERROR the error message will be displayed and the first address number will be displayed Enabling Duplicated Output If you need to use output repeatedly due to the content of the program duplicated output can be enabled In this case change the setting of system register 20 to enable when using FP Programmer II set K1 When this is done an error will not occur when the program is executed 8 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Precautions During Programming FPO 8 14 Use of Duplicated Output 8 1 2 Whe
277. or the S LINK is not on Error 46 S LINK communication error occurs and the unit does not change to the RUN mode 4 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net S LINK Control Unit FPO 4 5 Operation When Power Supply is Turned On 4 5 Operation When Power Supply is Turned On Refreshing S LINK I O data With the S LINK control unit I O data is refreshed by the CPUs of both the FPO section and the S LINK section through the memory shared between them S LINK control unit 1 O data area refreshed gt Shared memory FPO B L S LINK section section CPU CPU A gt 1 O data refreshed The illustration below shows the time required until the first refreshing is completed by the S LINK control unit after the power supply has been turned on The external power supply for the S LINK is already on Power supply of S LINK control unit turned on S LINK section 2 6 seconds I O data SS refreshed FPO section I O data area lt 0 07 seconds refreshed When the power supply to the S LINK control unit is turned on it takes approximately 2 6 seconds for the S LINK I O data to be verified by the FPO section Be particularly careful with regard to the FPO sequence program if using the S LINK input at the b contact relay when the power supply is turned on 4 10
278. ose Access tides deis Force Cancel Protect C Unprotect Hee Password Enter in hex 11 2 6 Program Mode does not Change to RUN lt Condition gt A syntax error has occurred lt Procedure gt Execute a total check function to determine the location of the syntax error Refer to your software manual for details about the total check method 11 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 12 Specifications 12 1 Performance Specifications 12 3 12 2 JO Allocation Table o oooooomooomm 12 7 12 3 Relays Memory Areas and Constants 12 10 12 4 FPO SL1 S LINK Address 12 12 12 5 Specification Power Supply Unit I O Link Unit 12 13 12 5 1 FPO Power Supply Unit AFPO634 12 13 12 5 2 FPO I O Link Unit a a 12 13 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications FPO 12 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Specifications 12 1 Performance Specifications 12 1 Performance Specifications Relay output type Transistor output type S LINK type C10RS C14RS C16T C32T T32C SL1 C10RM C14RM C16P C32P C10CRS C14CRS C16CT C32CT C10CRM C14CRM C16CP C32CP Programming method Control meth
279. ounter A y Example Changing the set value to K20 when input RO turns on RO H FO MV K20 SV3 When RO turns on the timer set value R1 TMX 3 K Ee s Hone changes from 5 seconds to 2 seconds T3 YO HA 8 27 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Precautions During Programming FPO 8 9 Processing During Forced Input and Output 8 9 Processing During Forced Input and Output Processing when forced input output is initiated during RUN Forced reset reset processing Y Input output update Y Forced set reset processing Y Operation Y Forced set reset processing Y Peripheral service Processing of external input X Regardless of the state of the input from the input device forced on off operation will take precedence at a contact specified for forced input output At this time the input LED will not blink however the area of input X in the operation memory will be rewritten Contacts not specified will read in the on off state according to the condition of the input from the input device Processing of external output Y Regardless of the result of operation forced on off will take precedence at a contact specified for forced input output At this time the area of output Y in the operation memory will be forcedly rewritten External output will take place according
280. per ape I 1 5 6 kQ o Xn Oo e m Internal Y HL Note L mm 24VDC circuit A e op 1 A Note 2 COM e e LI Output side be Internal 5 F e e YO Load for 5V circuit NR tte o o e 1 pl Internal Lj is Y1 Load for5V 4 circuit do e ca T Re ZN ed LI de eb aol I y Internal KL 7 a Yn_ Load for 24 V 24V DC circuit lL w 5VDC i External ES ZN m Rated load ww power supply voltage for driving doo 0 e internal circuit x Notes 1 The resistor in the control unit is 2 kQ for XO through X5 and 1 KQ for X6 through XF 2 Either positive or negative polarity is possible for the input voltage supply 2 20 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Optional Memory 2 3 Internal Circuit Diagram 2 3 2 2 PNP Open Collector Type C16P C16CP C32P C32CP T32CP FPO C16P C16CP C32P C32CP T32CP Input side e O Lon Internal d v DAT Note 1 circuit Ai J PET i B l e i i 5 6 kQ e d O O b Internal 1 X TE CRM l 24V DC LN I mr M circuit PS E 7 T Note 2 n COM LI LI Output side qv LI Internal Deis E e e d Load hd circuit 1 S ay T YO E
281. port The received data is automatically stored in the data register specified as the reception buffer For details see F144 TRNS instruction Data registers used as reception buffers are specified by system register 417 and 418 Data reception is enabled by the F144 TRNS instruction Reception buffer Reception Received data storage area External device bar code reader etc 10 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO General use Serial Communications 10 2 System Register Settings 10 2 System Register Settings Preparation for Sending and Receiving Data System Register Settings Communication is not enabled in the default settings for the RS232C port To enable communication the items outlined below must be specified using the system registers Usage purpose of the RS232C port RS232C transmission format Baud rate Reception buffer Setting the Usage Purpose of the RS232C Port System Register 412 Specify General use port this is K2 for the FP Programmer Il This is the setting which enables serial communication Setting the RS232C Transmission Format System Register 413 The transmission format is as follows in the default settings With the FP Programmer Il this is H3 Data length 8 bits Parity ch
282. ps Output 8 Sink Sourse otuput NPN FPO C16 common 0 1A Control Unit Transister FP0 C16P AFP02353 otuput PNP 01A EEPROM 16 Input 8 24V DC 24 V DC Transister MIL connector FPO C16CT AFP02343C FPO C16 2 7k steps Output 8 Sink Sourse otuput NPN Control Unit common 0 1A with 3 RS232C Transister FPO C16CP AFP02353C port otuput PNP 01A EEPROM 32 Input 16 24 V DC 24 V DC Transister MIL connector FPO CS32T AFP02543 5k steps Output 16 Sink Sourse otuput NPN FPO C32 common 0 1A Control Unit Transister FP0 C32P AFP02553 otuput PNP 01A EEPROM Input 16 24 V DC Transisi MIL connector FP0 C32CT P02543C FPO C32 bk steps Output 16 Sink Sourse otuput Control Unit common 0 1A with E RS232C Transisi FP0 C32CP P02553C port otuput 01A FPO T32 EEPROM Input 16 24 V DC Transisi MIL connector FPO TS2CT PO2643C Control Unit 10k steps Output 16 Sink Sourse otuput with common 01A RS232C port and Transister FPO T32CP P02653C Clock Cal otuput PNP endar func 01A tion s FPO S LINK EEPROM Input 64 Terminal block FPO SL1 P02700 Control Unit 5k steps Output 64 with S LINK RS232C section port 1 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Overview FPO 1 4 Components 1 1 2 FPO Expansion Units Specifications Product Power Number of name 1 0 points supply Output Connection Part
283. put connectors 10 pin x 2 28 Output connectors 10 pin x 2 Use a MIL type connector for the input and output connectors and 68 section 7 8 RS232C port Use this port to connect to devices with an RS232C port such as an I O P a bar code reader or an image checker enabling data input and output section 7 9 2 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Optional Memory FPO 2 1 Parts and Terminology 2 1 1 1 Status Indicator LEDs These LEDs display the current mode of operation or the occurrence of an error RUN green llluminates when in the RUN mode and indicates the execution of a program It flashes during forced input output PROG green llluminates when in the PROG mode and indicates that operation has stopped ERROR ALARM Flashes when an error is detected during the self diagnostic function Illuminates if a hard red ware error occurs or if operation slows because of the program and the watchdog timer is activated 2 1 1 2 Mode Switch This switch turns ON and OFF RUN PROG the operation of the FPO The FPO can also be turned ON and OFF by the programming tool Switch position Operation mode RUN upward This sets the RUN mode The program is executed and operation begins PROG downward This sets the PROG mode When performing remote switching from the programming tool the position of the mode switch and the
284. r negative polarity is possible for the input voltage supply e The I O number given above is the I O number when the expansion l O unit is installed as the first expansion unit section 5 3 3 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Expansion I O Units 3 3 Internal Circuit Diagram 3 3 2 Transistor Output Type 3 3 2 1 NPN Open Collector Type E16T E32T When the load voltage and external power supply are the same This example is when the values of the rated load voltage and external power supply for driving internal circuit are the same In this situation there is only one power supply FPO E16T E32T Input side 5 6 kQ oo W O o z l rera S y cl 1kQ circuit amp e I l 5 6 kQ e A X2n O e pt E Internal ni pes circuit J TD us T 24V DC ii L Note com e e Q L Output side 5 le I Internal e e gated Load circuit Y N NE ZN 1 1 WW poros Y2n Internal e e Load e circuit _ ML o oo o9 a 24 V DC External power supply and load voltage x Notes e Either positive or negative polarity is possible for the input voltage supply e The I O number given above is the I
285. r supply for input 7 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Wiring FPO 7 4 Input Wiring 7 4 2 LED Equipped Reed Switch When a LED is connected to an input contact such as LED equipped reed switch make sure that the ON voltage applied to the FPO input circuit is greater than 19 2 V DC In particular take care when connecting a number of switches in series Input terminal LED equipped 19 2 V DC reed switch or more FPO 7 4 3 Two Wire Type Sensor If the input of the FPO does not turn OFF because of leakage current from the two wire type sensor the use of a bleeder resistor is recommended as shown below Input terminal Two wire Bleeder type sensor resistor FPO Internal circuit I Sensor s leakage current mA R Bleeder resistor kQ The OFF voltage of the FPO input is 2 4 V therefore select an R value so that the voltage between the COM terminal and the input terminal will be less than 2 4 V The impedance of the FPO input terminal is 5 6 kO The resistance R of the bleeder resistor is R or NEL KQ 5 6 x 2 4 The wattage W of the resistor is W Power supply voltage R In the actual selection use a value that is 3 to 5 times the value of W 7 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Wiring 7 4 Input Wiring 7 4 4 LED Equipp
286. rcuit Please contact your dealer If the power is not properly supplied to the input terminal there is probably an abnormality in the input device or input power supply Check the input device and input power supply Check of input condition input indicator LEDs are ON lt Procedure gt Monitor the input condition using a programming tool If the input monitored is OFF there is probably an abnormality in the FPO s input circuit Please contact your dealer If the input monitored is ON check the program again Also check the leakage current at the input devices e g two wire type sensor and check for the duplicated use of output or the program flow when a control in struction such as MC or JP is used Check the settings of the I O allocation 11 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Self Diagnostic and Troubleshooting FPO 11 2 Troubleshooting 11 2 5 PROTECT ERROR is Displayed When a password is set for the programmable controller lt Procedure gt Enter a password in the password setting menu in the FPWIN GR software and se lect enable 1 In the menu select Tool T and then Set PLC Password P 2 The PLC password setting dialog box appears shown below Select the Access radio button enter the password and then click the Settings button Set PLO Password Untitle2 PLC Home m Operation Mode Cl
287. re Target values have been preset for the various instructions to be used when the high speed counter related instruction F166 to F170 is executed These preset values can only be read and cannot be written Note1 In the FPO compatibility mode of FPOR it is 32 bit data 14 27 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 14 2 Table of Basic Instructions T 7 p e e a Po Cia j Name Boolean Symbol Description S Q E e E e E o ES Sequence basic instructions Start ST XVRTGLRE Begins a logic operation with a Form A 1 i normally open contact 2 ajojajojoaojajo Start Not ST XYXRTGLRE Begins a logic operation with a Form B 1 V normally closed contact 2 ajoajajajojoja Out YR LE Outputs the operated result to the specified 1 OT AH dulpit e ojojoja ojala Not I Inverts the operated result up to this 1 instruction ojepjeyja a aa AND AN xYRTCLPE Connects a Form A normally open contact 1 L serially ajajaja jajaja AND Not AN X Y R T C L P E Connects a Form B normally closed contact 1 H serially 2 Syoyojoja a Ja OR xvereuee Connects a Form A normally open contact in 1 SH parallel 2 o o o iaja aa OR Not OR XYRTGLRE Connects a Form B normally closed
288. ring the rewrite Set Values for Timer Counter Instructions All set values specified with decimal constants K in timer and counter instructions are preset in the corresponding set value areas SV Values in the elapsed value area EV do not change Operation of Rewrite During RUN Completed Flag The rewrite during RUN completed flag R9034 is a special internal relay that goes on for only the first scan following the completion of rewriting in the RUN mode It can be used instead of the initial pulse relay following a change in the program Supported in CPU Ver 2 0 and subsequent versions 8 19 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Precautions During Programming FPO 8 7 Rewrite Function During RUN 8 7 2 Cases Where Rewriting During Run is not Possible When the timeout error message is indicated Even if the timeout error message is indicated it is highly possible that the program in PLC has been already rewritten Carry out the following operations y Timeout error while changing program in PLC Program may differ from PLC Please click below Help button to find the way how to solve it 1 When ladder symbol mode As a ladder editing is left set it to the offline edit mode Complete the program conversion in the tool software and then change to the online edit mode to check 2 When boolean mode A ladder editing is cleared Set i
289. rounding the first decimal ola version rounding point down and the converted data 8 4 ajajajaja the first decimal is stored point down to in D integer F330 Floating point DFIX S D Converts real number data specified P330 type data to 32 bit PDFIX by S 1 S to the 32 bit integer data integer con with sign rounding the first decimal olo version rounding point down and the converted data 8 Jada opjoaja ajoa the first decimal is stored point down to in D 1 D integer F331 Floating point ROFF S D Converts real number data specified P331 type data to 16 bit PROFF by S 1 S to the 16 bit integer data integer con with sign rounding the first decimal ala version rounding point off and the converted data is 8 Jada opjoajajajo the first decimal stored in D point off to integer F332 Floating point DROFF S D Converts real number data specified P332 type data to 32 bit PDROFF by S 1 S to the 32 bit integer data integer con with sign rounding the first decimal ola version rounding point off and the converted data is 8 Jada opjajajajoa the first decimal stored in D 1 D point off to integer F333 Floating point FINT S D The decimal part of the real number P333 type data round PFINT data specified in S 1 S is rounded alo ding the first down and the result is stored in 8 Jada opjajajaja decimal point D 1 D down F334 Floating point FRINT S D The decimal part of the real number P334 type d
290. s a possibility that the wiring length the transmitted configuration or the number of configuration devices connected to the system exceeds the rated limit Check the system configuration once again Address has been changed Check to see if the S LINK signal power line D or G line is broken or dis is broken or disconnected or if the address is connected incorrect Error in S LINK unit for dis In this case transmission signals are being played address we note 2 output so the S LINK input output devices operate normally IS Notes 1 This ERROR indicator lights even if the external power supply to the S LINK has not been turned on but this does not indicate a breakdown in the S LINK control unit itself Check the external power supply to the S LINK 2 ERR4 is held so to cancel it one of the following is required turn the power supply to the FPO off and then on again press the system SET button and enter the settings again or turn the power supply on the S LINK side off and then on again 4 13 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net S LINK Control Unit FPO 4 8 X Judging Errors Address Displays 4 8 Judging Errors Address Displays The transmission line is monitored at all times and if an error occurs the address at which the error occurred is displayed as a hexadecimal value AUN erron PO s ADDR
291. s or less YO and Y1 only 50 us or less ON OFF 1 ms or less YO and Y1 only 50 us or less Surge absorber Zener diode Operating mode indicator gt Note For NPN open collector type able to be used with different voltages for the load voltage and the external power supply for driving the internal circuit External power supply for driving internal circuit u 21 6 V to 26 4 V DC i Rated load voltage pee Yn 5 V to 24 V DC Internal e e Load circuit 4 T N Ground for load voltage and Nr for external power supply for o o A z driving internal circuit 3 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Expansion I O Units FPO 3 3 Internal Circuit Diagram 3 3 Internal Circuit Diagram 3 3 1 Relay Output Type E8RS E8RM E16RS E16RM FPO E8RS E8RM E16RS E16RM Input side 5 6 kQ Ww x20 3 0 O O Internal G l circuit gt i 5 6 kQ i i M p 50o e Internal pis bel Sus circuit T T com Gi 24 V DC Note Output side Y20 Internal E a circuit Y2n Load e Internal E 1 circuit 5 COM Power Ay supply e Either positive o
292. se watch the number of bytes received to determine whether the reception has been completed A Ww Example Changing the terminal code to CR and LF Datalength Parit y che ck St opbit Terminal code Start code el 1 ChangeHs default value t oH13 10 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO General use Serial Communications 10 2 System Register Settings Setting the Baud Rate System Register 414 The baud rate transmission speed for general use serial communication is set to 9600 bps H1 in the default settings To change this setting to match the external device connected to the RS232C port select one of the values listed below Tool port RS232C port HO 19200 bps HO 9600 bps H1 19200 bps H1 9600 bps H2 4800 bps If anything other than HO or H3 2400 bps H1 is set for the baud rate of H4 1200 bps tool port the baud rate will H5 600 bps be 9600 bps H6 300 bps A y Example Setting 19 200 bps for both the tool port and RS232C port gt Write H100 Setting the Reception Buffer System Registers 417 and 418 In the default settings all areas of the data registers are set to be used as reception buffers To change the area ofthe data register used as the reception buffer specify the initial number in system register 417 and the volume number of words in system register 418 The reception
293. see section 10 2 Executing the F144 TRNS instruction turns off the transmission completed flag R9039 Duplex transmission is disabled while the F144 TRNS instruction is being executed Check the transmission completed flag R9039 to determine whether duplex transmission is possible 10 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 11 Self Diagnostic and Troubleshooting 11 1 Self Diagnostic Function issue 11 3 11 1 1 Allowing Duplicated Output 11 4 11 1 2 Continuing After an Operation Error 11 4 11 2 Troubleshooting es acres fend reme io 11 5 11 2 1 ERROR ALARM LED is Blinking 11 5 11 2 2 ERROR ALARM LED is ON 11 7 11 23 AI LEDsarme OFF recer torrens EAS 11 7 11 2 4 Diagnosing Output Malfunction 11 8 11 2 5 PROTECT ERROR is Displayed 11 10 11 2 6 Program Mode does not Change to RUN 11 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Self Diagnostic and Troubleshooting FPO 11 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Self Diagnostic and Troubleshooting 11 1 Self Diagnostic Function 11 1 Self Diagnostic Function The FPO control unit has a self diagnostic function which identifies errors and stops operation if necessary Whe
294. st be performed by an external relay One output contact is used as a pulse output for relay switching The pulse output terminal and home input I O allocation is determined by the channel used For detailed information we section 9 2 1 Set the control code for instruction F168 to No directional output For detailed information re F168 SPFD1 When using CHO FPO Home input XO gt X2 Near home input Cw Driver Pulse 5 input YO output o ee OT cow Y4 input E X2 or other desired input can be specified for the near home input Y4 or other desired output can be specified for the relay switching At this time the relay must be switched earlier by the amount of its operation time Caution when using a double pulse input driver When using the FPO pulse outputs YO and Y1 for direct connection to the CW input and CCW input of a driver the counter elapsed values for the separate channels chO and ch1 increase and decrease in response to the individual outputs The elapsed values can thus be sent to the program as necessary FPO Driver CW input YO y gt CCW input Yi gt 9 21 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net High speed Counter Pulse Output PWM Output FPO 9 4 Pulse Output Function 9 4 4 Instructions Used with Pulse Output Function Positioning con
295. start codes data following the later start code is overwritten and stored in the reception buffer Reception is disabled while the reception completed flag R9038 is on The reception completed flag R9038 is turned off by the F144 TRNS instruction Because of this if the F144 TRNS instruction is executed at the same time that the terminal code is received the reception completed flag will not be detected 10 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net General use Serial Communications FPO 10 3 Operations When Using General use Serial Communication When sending data Transmitted data TY a b TX TR c d e TR Transmission Transmission R9039 TU WEE Transmission completed flag MN on F144 TRNS in disabled while F144 struction execution 9f TRNS instruction is being executed Duplex transmission lt Send buffer aleja a a C laic d na b d la d a e e e e e pat pt Number of bytes not yet sent lt 2 gt 1 0 0 3 2 1 0 0 Transmission point Start codes STX and terminal codes ETX are automatically added to the data being transmitted and the data is transmitted to an external device For information on start and terminal code settings
296. stem register24 to continue operation set 1 to stop operation set 0 The time required for slave station connection exceeds the setting of the system register 35 Selection of operation status using system register25 to continue operation set 1 to stop operation set 0 Operation became impossible when a high level instruction was executed Selection of operation status using system register26 to continue operation set K1 to stop operation set KO The address of operation error can be confirmed in either special data registers DT9017 and DT9018 or DT90017 and DT90018 It varies according to the model to be used DT9017 DT9018 FP e FPO FPOR FPO mode DT90017 DT90018 FP2 FP X FPOR FPOR mode FP2 FP2SH FP10SH Verification is possible in FPWIN GR Pro at l O error in the status display function 14 64 A Available Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Error code Name Opera tion status Description and steps to take FP e FPO FPOR FPS FP X FP2 FP2SH FP10SH E46 Remote 1 0 commu nication error Selec table S LINK error Occurs only in FPO SL1 When one of the S LINK errors ERR1 3 or 4 has been deteced error code E46 remote I O S LINK communication error is stored Selection of operation status using system register27 to continue operation set K1 to
297. stop operation set KO Selec table MEWNET F communication error A communication abnormally was caused by a transmission cable or during the power down of a slave station FP2 FP2SH and FP10SH Check the contents of special data registers DT90131 to DT90137 and locate the abnormal slave station and recover the communication condition FP3 Check the contents of special data registers DT9131 to DT9137 and locate the abnormal slave station and recover the communication condition Selection of operation status using system register27 to continue operation set K1 to stop operation set KO E47 MEW NET F attribute error Selec table In the unit on the slave station an abnormallty such as missing unit abnormal intelligent unit was detected FP2 FP2SH and FP10SH Check the contents of special data registers DT90131 to DT90137 and locate the abnormal slave station and recover the slave condition FP3 Check the contents of special data registers DT9131 to DT9137 and locate the abnormal slave station and recover the slave condition Selection of operation status using system register28 to continue operation set 1 to stop operation set 0 E49 Expansion unit power supply sequence error Stops The power supply for the expansion unit was turned on after the control unit Turn on the power supply for the expansion unit at the same time or before the control unit is turend
298. t R900C on Available X Not available A Not available partially 1 This instruction is available for FP e Ver 1 21 or later FPO V2 1 or later 14 53 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net is calculated I 8 o x n Num Name Boolean Or Description 9 e E amp amp m a E ber rand E A E N F347 Floating point FLIMT S1 S2 When S1 1 S1 gt S3 1 S3 P347 type data PFLIMT S3 D S1 1 S1 gt D 1 D upper and When S241 S2 lt S3 1 S3 lower limit S2 1 S2 gt D 1 D 17 x xJOJO O JO O control When S1 1 S1 lt or S3 1 S3 lt or S2 1 S2 S3 1 S3 gt D 1 D F348 Floating point FBAND S1 S2 When S1 1 S1 gt S3 1 S3 P348 type data PFBAND S3 D S3 1 S3 S1 1 S1 gt D 1 D dead band When S2 1 S2 lt S3 1 S3 control s3 1 s3 s2 1 s2 gt D 1 D OO O O po When S1 1 S1 lt or S3 1 S3 lt or S2 1 S2 0 0 gt D 1 D F349 Floating point FZONE S1 S2 When S3 1 S3 lt 0 0 P349 type data PFZONE S3 D S341 S3 S1 1 S1 gt D 1 D zone control E S341 S3 0 0 0 0 D 1 zixixio alo aio When S3 1 S3 gt 0 0 S341 S3 S2 1 S2 gt D 1 D F350 Floating point FMAX S1 S2 Searches the maximum value in the P350 type data PFMAX D real number data table between the maxi mum area selected with S1 a
299. t number 51067 0900 section 7 7 2 03 Input connector 10 pin 43 Output connector 10 pin 9 42 Input connector 10 pin x 2 Output connector 10 pin x 2 Use a MIL type connector for the input and output connectors 7 to 3 section 7 8 45 48 Expansion hook is used to secure expansion units Expansion connector connects an expansion unit to the internal circuit of the expansion I O unit section 6 1 47 DIN rail attachment lever allows simple attachment to a DIN rail The lever is also used for installation on FPO slim type mounting plate AFP0803 3 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Expansion I O Units FPO 3 2 Specifications 3 2 Specifications 3 2 1 General Specifications For more details on the general specifications refer to section 2 2 1 3 2 2 Input Specifications item Description OOOO Insulation method optical coupler Rated input voltage 24VDC Rated input current approx 4 3 mA at 24 V DC Input impedance approx 5 6 ko Operating voltage range 21 6 to 26 4 V DC Input points E8RS 4 points common per common E8RM Note E16RS 8 points common E16RM E16T E16P E8X E32T E32P 16 points common E16X ON voltage ON current 19 2 V or less 3 mA or less OFF voltage OFF current 2 4 V or more 1 mA or more Response time OFF lt ON 2 ms or less t24VD s C 66 aa ON lt OFF the s
300. t to the offline edit mode and carry out the editing operation again After the operation change to the online edit mode to check When the timeout error occurs using the through mode in GT series programmable display Extend the timeout time of the programmable display using the GTWIN The default setting is 5 seconds Select Transfer from File in the menu bar The transfer data screen Communication Setting bcn oo will open Select Condition to open pado Cancel Communication Setting screen Baud rate 115200 y Indiakze Change the value for Timeout Click B OK button to complete the change of setting It will be set as the e c following value automatically Data Lenath 8 Stop Bit 1 Parity C Non e C Even co Time out 5 v sec Parameter for automatic setting V Baud rate r v Parity 8 20 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Precautions During Programming 8 7 Rewrite Function During RUN Instructions which do not allow rewriting during RUN Step ladder instructions SSTP STPE Subroutine instructions SUB RET Interrupt instructions INT IRET Control instructions ED LBL LBL instructions allow insertion and writing but not deletion and clearing Instructions which do not allow rewriting to subprograms The following instructions do not allow rewriting during subroutines or interrupt pro
301. t with an attached FPO flat type mounting plate can also be installed sideways on a DIN rail FPO flat type mounting plate 6 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Installation FPO 6 5 Installation Using FPO Flat Type Mounting Plate 6 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 7 7 1 Safety Instructions leis eee 7 3 7 1 1 Interlock Circuit oooooooooomoo 7 8 7 1 2 Emergency Stop Circuit 7 8 7 1 3 StartUp Sequence 7 8 7 1 4 Momentary Power Failures 7 4 7 1 5 Protecting Power Supply and Output SOCHONS 2325 eden ene brand ee eee 7 4 7 2 Wiring the Power Supply to the Control Unit 7 5 1 0 Ea el o eri ot ooo ese pofle Cn e vt debout 7 7 7 4 pU WING Sce oco Pos ote don et quidc rese erae nats 7 9 QI S8 SORS so dott Sortable Eccli ete 7 9 7 42 LED Equipped Reed Switch 7 10 7 43 Two Wire Type Sensor 7 10 7 4 44 LED Equipped Limit Switch 7 11 7 5 Output Wiring iode SR apo RU a PE Da abe 7 12 7 5 1 Protective Circuit for Inductive Loads 7 12 7 5 2 Precautions for Using Capacitive Loads 7 13 7 6 Wiring the Terminal Type ooooooooooooo 7 14 7 7 Wiring the MOLEX Connector Type 7 16
302. tachment lever downwards 3 Lift up the FPO unit and remove it from the rail FPO unit M DIN rail A DIN rail attachment lever Slotted screwdriver 6 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Installation 6 4 Installation Using FPO Slim Type Mounting Plate 6 4 Installation Using FPO Slim Type Mounting Plate Use M4 size pan head screws for attachment of FPO slim type mounting plate AFP0803 to mounting panel For a diagram showing detailed dimensions of the FPO slim type mounting plate see section 13 4 q q a qa q FPO slim type mounting plate i Screw P LIFE 5 e q o N E L aH E Screw gt 5 OL E 6 0mm 0 236 in Procedure a Mounting panel 1 Fitthe upper hook of the FPO unit onto the FPO slim type mounting plate 2 Without moving the upper hook press on the lower hook to fit the FPO unit into position FPO unit FPO slim type mounting plate When using an expansion unit tighten the screws after joining all of the FPO slim type mounting plate to be connected Tighten the screws at each of the four corners Example Two expansion units FPO slim type mounting plate Dia 5 0 0 197 Dia 5 0 0 197 60 0 2 362 Dia
303. tact Press the housing against the pressure connection tool so that the contact puller pin comes in contact with this section 7 19 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Wiring FPO 7 9 Wiring the RS232C Port 7 9 Wiring the RS232C Port When using the RS232C port use the screw down connection type terminal and the wire according to the following procedures FPO Control unit with RS232C port FPO C10CRM C10CRS C14CRM C14CRS C16CT C16CP C32CT C32CP tem Specification Baud rate 300 600 1200 2400 4800 9600 19200 bps Transmission 3m 9 84 ft ES distance UT Terminal block Made by Phoenix Contact Co 3 pin Product number MKDS 1 3 3 5 RS232C port Communication half duplex terminal layout REN l Settings when shipped from the factory 9og These are changed using system registers SRG 412 to 414 The settings in effect when the unit is shipped from the factory are noted t SG Signal Ground below AP ROPNE Dala RS232C port is not used SD Send Data Character bit 8 bits Parity check odd Stop bit 1 bit Header without STX code Terminator CR Baud rate 9600 bps Suitable wires twisted wire Size AWG 28 to 16 Conductor cross sectional area 0 08 to 1 25 mm Use a shielded w
304. ted Half duplex transmission should be used for general use serial communication Reception is disabled when the reception completed flag R9038 is on Be aware that the reception completed flag R9038 changes even while a scan is in progress Example If the reception completed flag is used multiple times as an input condition there is a possibility of different statuses existing within the same scan When the F144 TRNS instruction is executed the error flag R9037 reception completed flag R9038 and transmission completed flag R9039 go off Duplex transmission is disabled while the F144 TRNS instruction is being executed Check the transmission completed flag R9039 to determine whether duplex transmission is possible 10 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO General use Serial Communications 10 3 Operations When Using General use Serial Communication When the F144 TRNS instruction is executed the number of bytes received is cleared and the address write pointer returns to the initial address in the reception buffer Reception stops if the error flag R9037 goes on To resume reception execute the F144 TRNS instruction This turns off the error flag and transmits both actual and empty data 10 3 2 If Yes has been Set for the Start and Terminal Codes Start Code STX Terminal Code ETX When receiving data External
305. ter number Special data register 112 words DT9000 to DT9111 112 words DT90000 to DT90111 Data memory for storing specific data Various settings and error codes are stored Index register 2 words IX IY Register can be used as an ad dress of memory area and con stants modifier Control instruction point Master control relay points MCR 32 points Number of labels JP and LOOP 64 labels 255 labels Number of step ladders 128 stages 704 stages Note 1 Number of subroutines 16 subroutines 100 subrou tines Number of interrupt programs 7 programs external 6 points internal 1 point SL1 1 program internal 1 point Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 12 11 Specifications FPO 12 3 Relays Memory Areas and Constants Decimal con stants Constant Numbering Function C32 SL1 K 32768 to K32767 for 16 bit operation K 2147483648 to K2147483647 for 32 bit operation Hexadecimal constants Notes HO to HFFFF for 16 bit operation HO to HFFFFFFFF for 32 bit operation 1 There are two unit types the hold type that saves the conditions that exist just before turning the power off or changing from the RUN mode to PROG mode and the non hold type that resets them These areas can be specified as hold type or non h
306. terminal blocks 9 pins made by Phoenix Use a 2 5 mm 098 inch wide screwdriver Preferably use the specific terminal block screwdriver part number AFP0806 Phoenix type code SZSO 4 2 5 mm 098 inch or equivalent 3 The connector type relay output units have 2 connectors made by Nihon Molex Molex type code 51067 0900 9 pins Use the specific Molex connector press fit tool part number AFP0805 Nihon Molex type code 57189 5000 or equivalent 4 The transistor output units have a press fit socket for wire pressed terminal cable and contacts Use the press fit tool part number AXY52000FP for wire pressed terminal cable i 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Overview 1 1 Components 1 1 3 Intelligent Units Product name FPO Ther K J T R thermocouple Resolution 0 1 C FPO TC4 AFP0420 es DT K J T R thermocouple Resolution 0 1 C FPO TC8 AFP0421 Specifications Product No FP Web Unit for connecting FP series RS232C interface and Ethernet FP WEB AFP0610 Server unit Web Server function and E mail sending function Input specifications Number or channels 2 channels FP0 A21 AFP0480 Input range Oto 5 V 10 to 10 V Resolution 1 4000 FPO Analog 0 to 20 mA Resolution 1 4000 VO unit Output specifications Number or channel 1 channels Output range 10 to 10 V Resolution 1 4000 0 to 20 mA Resolution 1 4000
307. the B PSHS instruction 2 m m BUS uw Pop stack POPS Reads and clears the operated result EL stored by the PSHS instruction 1jpojopojaJa aja Leading edge DF Turns on the contact for only one scan differential 05 when the leading edge of the trigger is 1 oa 0 aq a a aq a detected Trailing edge DF Turns on the contact for only one scan differential DF when the trailing edge of the trigger is 1 a o0 a a a aq a detected Leading edge DFI Turns on the contact for only one scan differ ential E when the leading edge of the trigger is initial execution onm detected The leading edge detectionis 1 X X O O O O O type possible on the first scan Set SET Y R L E Output is set to and held at on sH 3 o oo o o o oD0 LE i hel ff Reset RST E YR Output is set to and held at o 3 laolololalalo Keep KP A Outputs at set trigger and holds until 1 1 a reset trigger turns on 2 opoporapayajo No operation NOP No operation 1 aqQlalalalalala Basic function instructions On delay timer TML After set value n x 0 001 seconds 3 Oo timer contact a is set to on 4 a a a aas 3 TMR After set value n x 0 01 seconds timer 3 Oo d I contact a is set to on 4 araa apaa 3 TMX After set value n x 0 1 seconds timer 3 Oo contact a is set to on 4 aaro Ww gu 3 TMY After set value n x 1 second timer 4 a contact a is set to on 5 291921818 3 Auxiliary timer F137 yvrce After set valu
308. the number of steps is the number in parentheses For the FPX and FP X the number of steps varies according to the specified timer number or counter number 14 29 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TEST RUN mode only X 7 e o tc x a ne 2 9o SIR E Name Boolean Symbol Description E a E e E e E ES A u UP DOWN F118 UD p wu Increments or decrements from the counter UDC pA preset value S based on up donw Hs H input 5 O O O0 O O O O Res ri fl p o Shift SR Mr srwen Shifts one bit of 16 bit word internal register Shift relay WR data to the left 1 E H 20 OjO OjJO O O O TT 1 Left right F119 L5 PL prne Shifts one bit of 16 bit data range shift LRSR Cota specified by D1 and D2 to the left or register t f to the right 5 lololololololo i I X Reset H H Control instructions Master MC Starts the master control program control E wl 2 Q 0 0Q 0 0 0 0 relay Master control ares A Master MCE 153 TE Ends the master control program control 2 JOJOJO OJOJO JO relay end Jump JP The program jumps to the label 2 HP a instruction and continues from there 3 2 0 O0 O0 O0 O0 O O LEL ni Label LBL 1 Auxiliary F19 Lin H The program jumps to the label 3 Fig SP S 1 1 iB Qn jump SJP instruction specified by
309. the address and then turn off the power supply correct the address at the location where the error occurred and turn the power supply on again Check to make sure the error address display has disappeared Do not press the system SET button in this case Ifthe system SET button is pressed after an error has occurred and before it is canceled the error will be canceled If the cause of the error has not been corrected at that point however be aware that the I O device for that address will be skipped during any subsequent checks x Note If the system SET button is pressed without recovery having been made that status will be recognized for that address and any locations where recovery has not been made will not be recognized 4 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net S LINK Control Unit FPO 4 6 S LINK System Address Recognition 4 6 2 Address Setting of S LINK I O Device Addresses can be set freely regardless of the position of the I O device connected to the system but problems in the wiring of the main cable such as broken or disconnected wires can be detected more easily if I O devices closer to the S LINK control unit are given smaller addresses and addresses increase in sequential order for I O devices which are farther away from the S LINK control unit S LINK Numeric values indicate the initial
310. the output wiring is separated from the power wiring as much as possible Do not route them through the same duct or wrap them up together e Separate the output wires from the power and high voltage wires by at least 100 mm 3 937 in Protect the outputs as described below 7 5 1 Protective Circuit for Inductive Loads With an inductive load a protective circuit should be installed in parallel with the load When switching DC inductive loads with FPO relay output type be sure to connect a diode across the ends of the load When using an AC inductive load Surge absorber Example of surge absorber R 50 Q C 0 47 uF terminal FPO COM AC inductive load Varistor is AC inductive load Output J terminal FPO COM w next page 7 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Wiring 7 5 Output Wiring When using a DC inductive load Diode Output terminal FPO E COM DC inductive load Diode Reverse voltage Vg 3 times the load voltage Average rectified forward current l Load current or more _ 7 5 2 Precautions for Using Capacitive Loads When connecting loads with large in rush currents to minimize their effect connect a protection circuit as shown below
311. there Binary arithmetic instructions F20 16 bit data S D D S gt D P20 addition P AS A A F21 32 bit data D S D D 1 D S 1 S gt D 1 D P21 addition PD Fo are ara F22 16 bit data S1 S1 S2 gt D P22 addition P S2 D Terere o cd Beo a F23 32 bit data D S1 S141 S1 S2 1 S2 gt D 1 D P23 addition PD S2 D T pen 1581 Sas F25 16 bit data S D D S 2 D P25 subtraction P parar e od 9 48 F26 32 bit data D S D D 1 D S 1 S gt D 1 D P26 subtraction PD UN iii Rd s F27 16 bit data S1 S1 S2 gt D P27 subraction P S2 D cc aaa aa ara F28 32 bit data D S1 S1 1 S1 S2 1 S2 gt D 1 D P28 subtraction PD 2 D i G a a a a 4 9 F30 16 bit data S1 S1 X S2 gt D 1 D P30 multiplication P S2 D 8 88 18 aa F31 32 bit data D S1 S1 1 S1 X S2 1 S2 gt D 3 D 2 D 1 P31 multiplication PD S2 D D Md aci Ra a on n Ga F32 16 bit data Si S1 S2 gt quotient D P32 division P S2 D remainder DT9015 M d aa F33 32 bit data D S1 S1 1 S1 S2 1 S2 gt quotient D 1 D P33 division PD S2 D remainder DT9016 DT9015 M bs a n ae d o F34 16 bit data W S1 S1 X S2 gt D P34 multiplication P W S2 D result in 16 7 XX a a a aa bits F35 16 bit data 1 D D 1 D P35 increment P 1 Gr Bg e mo gg F36 32 bit data D 1 D D 1 D 1 gt D 1 D P36 increment PD 1 9 8 83 21814 F37 16 bit data 1 D D 1 gt D P37 decrement P 1 o od ae Ya F3
312. tion net Email info ctiautomation net Self Diagnostic and Troubleshooting FPO 11 2 Troubleshooting Error code is 20 or higher Condition A self diagnostic error other than a syntax error has occurred Procedure 1 gt Use the programming tool in PROG mode to clear the error Using FPWIN GR Click the Clear Error button in the status display menu described on the previ ous page Using FP programmer II Press the keys as shown on the right Q9 SHIFT pELT 23 8 JCI CS 9 9 E Error code 43 and higher can be cleared e n the PROG mode the power supply can be turned OFF and then ON again to clear the error but all of the contents of the operation memory except hold type data are cleared 9 An error can also be cleared by executing a self diagnostic error set instruction F148 ERR Procedure 2 gt Follow the procedures described in the table of error codes SA Note When an operation error error code 45 occurs the address at which the error occurred is stored in special data registers DT9017 and DT9018 If this happens monitor the address at which the error occurred before cancelling the error 11 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Self Diagnostic and Troubleshooting 11 2 Troubleshooting 11 2 2 ERROR ALARM LED is ON Condition The system watchdog timer has been activated and the opera
313. tion of FPO has been stopped lt Procedure 1 gt Set the mode switch from RUN to PROG and turn the power OFF and then ON If the ERROR ALARM LED is turned ON again there is probably an abnormality in the FPO Please contact your dealer If the ERROR ALARM LED is blinked go to section 11 2 1 lt Procedure 2 gt Set the mode switch from PROG to RUN If the ERROR ALARM LED is turned ON the program execution time is too long Check e f instructions such as JP or LOOP are programmed in such a way that a scan can never finish e that interrupt instructions are executed in succession 11 23 All LEDs are OFF Procedure 1 gt Check the power supply wiring Procedure 2 Check if the power supplied to the FPO control unit is in the range of the rating Be sure to check the fluctuation in the power supply Procedure 3 Disconnect the power supply wiring to the other devices if the power supplied to the FPO control unit is shared with them If the LEDs on the FPO control unit turn ON at this moment the capacity of the power supply is not enough to control other devices as well Prepare another power supply for other devices or increase the capacity of the power supply 11 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Self Diagnostic and Troubleshooting FPO 11 2 Troubleshooting 11 2 4 Diagnosing Output Malfunction
314. tle or remodel the product It could cause excessive exothermic heat or smoke generation Do not touch the terminal while turning on electricity It could lead to an electric shock Use the external devices to function the emergency stop and interlock circuit Connect the wires or connectors securely The loose connection could cause excessive exothermic heat or smoke generation Do not allow foreign matters such as liquid flammable materials metals to go into the inside of the product It could cause excessive exothermic heat or smoke generation Do not undertake construction such as connection and disconnection while the power supply is on It could lead to an electric shock Copyright Trademarks This manual and its contents are copyrighted You may not copy this manual in whole or part without written consent of Panasonic Electric W orks Ltd Windows and Windows NT are registered trademarks of Microsoft Corporation in the United States and or other countries All other company names and product names are trademarks or registered trademarks of their respective owners Matsushita Electric Works Ltd pursues a policy of continuous improvement of the Design and performance of its products therefore we reserve the right to change the manual product without notice BATN Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Introduction Introduction This man
315. trol instruction F168 Automatically performs trapezoidal control according to the specified data table X3 HDF Fo Mv H102 DT100 FO MV K500 DT101 FO MV K5000 DT102 F1 DMV K10000 DT104 FO MV K200 DT103 FO MV KO DT106 c a 03 03 c3 F168 SPD1 DT100 HO Generates a pulse from output YO at an initial speed of 500 Hz a maximum speed of 5000 Hz an acceleration deceleration time of 200 ms and a movement amount of 10000 pulses 5000Hz 10000 pulses 500 Hz 0 Hz 1 lt e gt 200 ms 200 ms At this time the high speed counter elapsed value DT9044 and DT9045 DT90044 and DT90045 will be increasing Notes e For trapezoidal control set the initial speed to no more than 5000 Hz e For details on troubleshooting procedures when no pulse is output when instruction F168 SPD1 is executed refer to page 9 32 9 22 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO High speed Counter Pulse Output PWM Output 9 4 Pulse Output Function Pulse output instruction F169 This instruction is for JOG operation by obtaining a pulse from the desired output when the execution condition trigger turns on X2 H Fo MV H112 DT200 FO MV K300 DT201 F169 PLS DT200 HO While X2 is in the on state a pulse of 300 Hz with a duty ratio of 10 is output from YO At this
316. ual explains hardware configurations installation wiring procedures l O allocations and maintenance Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Before You Start FPO Before You Start Operating environment Use the unit within the range of the general specifications when installing e Ambient temperatures 0 to 55 C e Ambient humidity 30 to 85 RH at 25 C non condensing e For use in pollution Degree 2 environment e Do not use it in the following environments Direct sunlight Sudden temperature changes causing condensation Inflammable or corrosive gas E xcessive airborne dust metal particles or saline matter Benzine paint thinner alcohol or other organic solvents or strong alkaline solutions such as mmonia or caustic soda Direct vibration shock or direct drop of water Influence from power transmission lines high voltage equipment power cables power equipment radio transmitters or any other equipment that would generate high switching surges Min 100mm or less Static electricity e Before touching the unit always touch a grounded piece of metal in order to discharge static electricity e In dry locations excessive static electricity can cause problems Wiring the Power Supply to the Control Unit e Use a power supply wire that is thicker than 2 mm2 AWG14 and twist it e Theunit has sufficient noise immunity against the n
317. ue area DT9052 DT90052 lt bit2 gt DT9044 DT9045 DT90044 DT90045 DT9046 DT9047 DT90046 DT90047 Performance specifications for maximum output fre quency Max 10 kHz for 1 point output Max 5 kHz for Related instruc tions FO MV F1 DMV F168 SPD1 F169 PLS DT9052 DT90052 lt bit6 gt DT9048 DT9050 DT9049 DT9051 DT90048 DT90050 DT90049 DT90051 2 point output x Note The maximum 1 point output for instruction F168 SPD1 is 9 5 kHz Table of PWM output specifications Output number being used Built in high speed counter channel no Related instructions Performance specifications for output frequency Memory area used Control flag Frequency 0 15 Hz to 38 Hz CPU ver 2 0 or later 100 to 1 kHz Duty 0 1 to 99 9 F170 PWM 9 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO High speed Counter Pulse Output PWM Output 9 2 Specifications and Restricted Items 9 2 2 Functions and Restrictions Channel The same channel cannot be used by more than one function Example of prohibited application You cannot share CHO with the high speed counter and pulse output functions 1 O number input output contact point The number allocated to each function cannot be used for normal input or outputs Example of prohibited
318. upply e The I O number given above is the I O number when the expansion l O unit is installed as the first expansion unit section 5 3 3 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Expansion I O Units 3 3 Internal Circuit Diagram 3 3 2 2 PNP Open Collector Type E16P E32P FPO E16P E32P Input side 5 6 kQ OTRO Lo ps l merna F Ze L iko circuit e Axe E E Le 569 ET Lo A T Internal de A d iko E 24 V DC circuit 4_ J _ gt Note Le l COM LI Output side 5 Poy Internal e de e e d Y20 Load circuit 1 S al T i oe LI AM Internal y E e xen Load circuit I al P 24VDC e Either positive or negative polarity is possible for the input voltage supply e The I O number given above is the I O number when the expansion l O unit is installed as the first expansion unit section 5 3 3 13 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Expansion I O Units FPO 3 3 Internal Circuit Diagram 3 3 3 Expansion Input Units EBX E16X FPO E8X E16X Input sid 5 6 kQ x20
319. xxguguuwlsmS string position in the character string F265 Replacing SREP S D Aspecified number of characters in P265 character p n a character string are rewritten strings starting from a specified position in 11 en EE EE the character string Available X Not available A Not available partially 1 This instruction is available for FPZ 32k type 2 This instruction is only available for FP X Ver 2 0 or later 3 This instruction is available for FPX Ver 3 10 or later 14 49 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net T g 2 blo rc x a ju Name Boolean nat Description El a g E d amp a Integer type data processing instructions F270 Maximum MAX S1 Searches the maximum value in the P270 value word PMAX S2 D word data table between the S1 and A data 16 bit S2 and stores it in the D The 8 4 x O Oo O0 OO address relative to S1 is stored in D 1 F271 Maximum DMAX S1 Searches for the maximum value in P271 value double PDMAX S2 D the double word data table between X word data 32 the area selected with S1 and S2 8 i XJOJO OJOo Oo bit and stores it in the D The address relative to S1 is stored in D 2 F272 Minimum value MIN Si Searches for the minimum value in P272 word data 16 PMIN S2 D the word data ta
320. y phoenix Contact Co products number MKDS1 3 3 5 Communication method Half duplex Periodical interrupt 0 5ms to 30s interval Constant scan Available Password Available High speed counter function Note 5 Counter mode Addition subtraction one phase Note 7 Input point number Four channels maximum Maximum counting speed 10kHz maximum for all 4 channels Input contacts used XO count input ch 0 X3 count input ch 2 X1 count input ch 1 X4 count input ch 3 L X2 reset input Note 8 L X5 reset input Note 8 Minimum input pulse width n 50 us lt 10kHz gt 100 us lt 5kHz gt Not available Counter mode Two phase individual direction decision two phase Input point number Two channels maximum Maximum counting speed 2kHz maximum for all 2 channels Input contacts used XO count input ch 0 X3 count input ch 2 X1 count input ch 0 X4 count input ch 2 L X2 reset input L_ X5 reset input Minimum input pulse width 50 us lt 10kHz gt 100 us lt 5kHz gt Not available 12 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FPO Specifications 12 1 Performance Specifications Relay output type Transistor output type S LINK type C1ORS C14RS SL1 C10RM C14RM C10CRS C14CRS C10CRM C14CRM Special Pulse Output Not ava

Panasonic FP0 Controller User`s Manual

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