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VG7S_Instruction_Manual_English

1. Communication Communication Fcode 485 22 Function name Setting range Fcode ae eddies Function name Data setting range number Link number riuriber Link number 033 627h UPAC memory 00 to 1F uza B1Ch USER P28 32768 to 32767 When the UPAC stop is changed a pertinent field is ues B1Dh USER P29 32768 to 32767 set us B1Eh USER P30 32768 to 32767 RUM ED B1Fh USER P31 2768 to 32767 pd nad B20h UsERPs2 _ 32768 to 32767 Suit M field B21h USER P33 32768 to 32767 3bit RM field 3 B22h USER P34 32768 to 32767 Abit FM field u35 B23h USER P35 32768 to 32767 5bit SFM field us B24h USER P36 32768 to 32767 PT 628h UPAC address 100 to 255 um B25h USER P37 32768 to 32767 Setting of UPAC address number in which RS485 938 B26h USER P38 _ 32768 to 32767 communication is used when personal computer uas B27h USER P39 32768 to 32767 accesses UPAC application 040 B28h UsERP4o 32768 to 32767 ut B29h USER P41 32768 to 32767 L Lift Func B2Ah USER P42 32768 to 32767 3 B2Bh USER P43 32768 to 32767 Communication Ue B2Ch USER P44 32768 to 32767 Fcode 385 200685 Function name Setting range pe B2Dh USER P45 32768 to 32767 number Link number B2Eh USER P46 32768 to 32767 01 901h Password data 0 to 9999 Boh USER Par 2
2. Reconnect CN RXTX to Figure 2 3 8 An Example of Wiring of Inverter Combined with PWM Converter Note 1 When a 15kW or lower inverter is combined with a PWM converter do not directly connect any power source to the auxiliary control power input terminals RO and TO If connected to these terminals the power source should be insulated from the main power supply to the PWM converter with insulating transformer Examples of wiring of the PWM converter are given in the instruction manual for PWM converter Note 2 200V 75kW or higher and 400V 132kW or higher inverters contain no braking transistor The switching connectors are mounted in the power PC board at the top of the control circuit PC board E ica t ex sext m m 18 5 9 A Auxiliary power switching 3 i connector CN UX Auxilia
3. Communication Communication address i address Fcode 15 Function name Setting range Fcode Function name Setting range Link number Link number number number FoG Oh 80 50h Data Oto1 Fe 1Bh 95 5Fh Motorsound 0to3 protection 0 Data change enable Sound tone o level 0 1 Data protection 1 level 1 This is a function to protect writing from the Keypad 2 level 2 panel 3 level 3 The protection of writing from the link T Link RS485 etc is defined with H29 Link function protection n 1 Speed setting 0 to 7 on 0 The relay 30 exites on trip mode N1 0 KEYPAD operation A and V key 1 The relay 30 exites on normal mode DERI 25h 96 60h St d 0 0 to 10 0 to 150 0 r mi 1 Analog input 0 to 10VDC Son eve b ee The frequency is limited so as not to become 0 1Hz or 2 Analog input 0 to 10VDG less When using sensoless or V F control 3 UP DOWN control 1 initial speed 0 r min 8 268 o7 61h Stop speed 001 4 UP DOWN control 2 initial speed last value Detection 0 Reference value method control 3 initial speed Creep 1 Detected value 6 DIA card input It is fixed 0 to use the V F control 7 DIB card input F38 27h 98 62h Stop speed 0 00 to 0 50 to 10 00 s Zerospeed Foc 2h Operation Oto1 holding time method The method of operation is set FUG 28h 99 63h T
4. Inverter control power source 00 00 Figure 2 3 2 Wiring of Auxiliary Control Power Input Terminals Inverter DCR Figure 2 3 3 b Power supply system Power supply transformer o c E MCCB MCCB MCCB o 5 MC L DC reactor not required E 50 100 Power factor adjusting capacitor zd Thyristor converter 9 Inverter Inverter capacity kVA unit Figure 2 3 4 5 Braking resistor connecting terminals P and DB The optional braking resistor may be externally DC reactor Braking resistor DB mounted t is required when the inverter is DER 4 operated frequently or under heavy inertia 1 Connect the braking resistor terminals and mum DB to the inverter terminals P and DB 2 Lay out so that the wiring length will not exceed p PC DB NC 5m The two leads should be twisted or in close contact parallel Figure 2 3 5 Connection Diagram For 200V 55kW or Lower and 400V 110kW or Lower Inverters NCAUTION e Do not directly connect the braking resistor to the DC terminals P and N Doing so may lead to fire 6 DC link circuit terminals P and N The 200V series 75kW or higher and 400V series 132kW or higher inverters contain no braking resistor drive circuit When the braking resistor is required a br
5. 2 V f control oc IPE Over ae IPM Error Y v Y On accelerating On deceleration At constant speed pe YES v Y Y Eliminate short circuit g Is motor connector terminal U V W short circuited or short circuited to ground or ground fault NO NO NO Decrease load or YES v v Y increase inverter 4 lt Is load too heavy gt capacity NO NO NO Is correct torque boost value function code A46 specified Can you decrease torque boost value YES Y Y Decrease torque Is specified acceleration Is specified deceleration time boost value time function code F07 NO function code F08 C47 C57 C46 C56 or C66 too or C67 too short with respect short with respect to load to load YES YES Inverter fault or malfunction due to ly y noise is suspected NO Did load change Contact FUJI abruptly YES Y Y Can you specify longer YES ion ER Decrease load acceleration time ger c 5 fluctuation or increase time inverter capacity NO NO uo Increase setting time lt Y Y Decrease load You should review or increase braking method inverter capacity Contact FUJI 7 12 2 Ground fault NNARNING e Eliminate the cause before turn on the power You
6. e LA O E E E P 0 purqu peanae Food B pe O e9 PaL B P B 2 5 38 ge I 99 9 99 P 88 en en H _ 1 BOE y mu s 88010133 t B o x Fel 1 9 mal li m 1 L 1 Ei lol emo pa te uj Pe Ru Iva LW 18 s ele Elele Llo 28 B 9 2 Ve e Oe S nee Compliance with UL cUL Standards 1 Overview The UL standard is an abbreviation for Underwriters Laboratories Inc and is a safety standard for preventing fires and other accidents and protecting users servicemen and general people in the United States The cUL standard is a standard which the UL constituted to meet the CSA standard Products approved by the c
7. The closing board is moved downward 2 Surface cover middle Figure 1 3 3 Removal of Surface Cover 500kW or higher 2 Removal of KEYPAD Panel After removing the face cover in step 1 loosen the KEYPAD panel fixing screws Remove the KEYPAD panel as shown in Figure 1 3 3 KEYPAD panel lt fixing screws Qu k a Figure 1 3 4 Removal of KEYPAD Panel 15kW or lower Loosen the KEYPAD panel fixing screws Carefully remove the KEYPAD panel with your fingers inserted to the cutouts at the side of the KEYPAD panel Careless handling may break connectors KEYPAD panel casing Cutouts S Sex Figure 1 3 5 Removal of KEYPAD Panel 18 5kW or higher 1 3 1 4 Transportation Always hold the body during transportation Do not hold the cover or any other part Doing so may break or fall the product When using a hoist or crane to transport a product with lifting holes hang hooks and ropes to the holes 1 5 Storage Temporary Storage Store the product under the conditions specified on Table 1 5 1 Table 1 5 1 Storage Conditions Item Requirement Ambient temperature 10 to 50 C See Note 1 No condensation or freezing should occur Storage temperature 25 to 65 C due to sudden temperature changes Relative humidity 5 to 95 Note 2 Atmosphere The product should not be exposed to dust direct sunlight corrosive or co
8. YES Control circuit terminals KEYPAD panel Is external circuit wiring between control Is forward reverse Turn on circuit breaker or magnetic contactor Check for low voltage phase loss defective connection or poor contact to take correct measure Connect DC REACTOR or jumper wire Inverter fault is suspected Contact FUJI Switch or relay is you specify multistep speed connected YES Specify correct speed Motor is defective Is load too heavy YES Is correct torque boost value function code A46 specified NO v Increase torque boost value NO terminal FWD and YES operation command defective specified COM and between Replace it REV and COM connected correctly YES NO Is external circuit wiring for control terminal 11 12 and Is speed reference 13 and between X1 to Adjust wiring specified X9 and COM when YES gt correctly v m YES Is specified speed Speed reference setting lower than start device switch or relay p j speed contact is defective NO and replace it Inverter fault is suspected Contact FUJI Is voltage present on inverter output terminals U V W YES Is wiring
9. 0 0 to 999 9 m m 13 DC link circuit volt to 10 Vdc 0 to 800 V N VDC circuit voltage 010 ere ce 20Ch Multistep 0 to 24000 r min 0 00 to 100 00 96 0 0 to 999 9 m m speed 8 Change by C21 14 Test voltage output 10 Vdc P10 E F 2 15 Test voltage output 10 Vdo N10 c 8 20Dh Multistep 0 to 24000 r min 0 00 to 100 00 0 0 to 999 9 m m 5 speed 9 Change by C21 30 Universal analog output U AO cM 20Eh Multistep 0 to 24000 r min 0 00 to 100 00 0 0 to 999 9 mim 31 Option AO O AO speed 10 Change by C21 710 146h AO2 function 0 to 6 to 31 t5 20Fh Multistep 0 to 24000 r min 0 00 to 100 00 0 0 to 999 9 m m selection speed 11 Change by C21 Eni 147h AO3 function 0 to 3 to 31 t6 210h Multistep 0 to 24000 r min 0 00 to 100 00 96 0 0 to 999 9 m m selection speed 12 Change by C21 14801 4 function 0 to 31 cen 211h Multistep 0 to 24000 r min 0 00 to 100 00 0 0 to 999 9 m m selection When the AIO option is installed this is displayed speed 13 Change by C21 ea 149h AO5 function 0to 31 2121 Multistep 0 to 24000 r min 0 00 to 100 00 96 0 0 to 999 9 m m selection When the AIO option is installed this is displayed speed 14 Change by C21 EH 14Ah Gain 100 00 to 1 00 to 100 00 times Creep speed 1 een a 218 2138 Multistep 0 to 24000 r min 0 00 to 100 00 96 0 0 to 999 9 m m A01 speed 15 21 Ci d2 FE 14Bh Gain 100 00 to
10. 5 8 5 8 3 0X2 170 2 2 0X2 4 85X2 53 5X2 67 4X2 21 2 6 4 N O N O lt 1 N 3 51 3 5 5 8 350 3 350 3 500X3 177 177X3 253X3 500X3 600X3 600X3 253X3 304X3 304X3 119 13 5 35 239 27 239 27 48 500X3 500X3 500X4 253X3 253X3 253X4 500X4 500X4 600X4 350177 253 4 253 4 304 4 Suitable for use on a circuit capable or delivering not more than 42 000 rms symmetrical amperes 230V maximum rated for 200V class input Suitable for use on a circuit capable or delivering not more than 42 000 rms symmetrical amperes 480V maximum rated for 400V class input Connect power supplies described in the following table as the input power supply for your inverters short circuit standard 1 1 1 2 2 2 2 3 3 4 5 0 2 0 0 0 0 0 5 5 0 0 0 1 3 6 0 2 5 8 1 5 0 0 3 6 Inverter model Maximum input voltage Input power supply current FRNO 75VG7S 2 FRN90VG7S 2 AC230V 42 000A or less FRN3 7VG7S 4 FRN400VG7S 4 AC480V FRN710BVG7S 4DC FRN800BVG7S 4DC AC460V 100 000A or less 0 9 2 90 C copper wire CT HT Use 3 Phase 400V Inverter type torque Ib inch N m Wire range AWG Auxiliary Auxiliary power power wen 14 2 1 14 2 1 10 52 14 2 1 89 4 42 13 3X2 Hou 3 26 7 21 2X2 13 3X2 13 3 2 Hae
11. 2 3 3 Wiring of Control Terminals Functions of the control circuit terminals are described in Table 2 3 4 Each control terminal should be wired in different ways depending on its setting Table 2 3 4 5 EX Terminal Terminal name Function E symbol O 13 Potentiometer power supply Supplies power 10Vdc to speed setting POT 1 5KQ 12 Voltage input Controls the speed according to the external analog input voltage command 2 e 0 to 10V DC O to 100 E e Reversed operation with signals 0 to 10V DC O to 100 Input resistance 10kQ 8 111 Analog input common A common terminal for analog input signals x Ai1 Analog input 1 Inputs analog DC voltages between 0 to 10V DC For assignment Ai2 Analog input 2 of signals see 2 3 2 Functions of Terminals Input resistance 10kQ M Analog input common FWD Forward operation command FWD CM ON The motor runs in the forward direction FWD CM OFF The motor decelerates and stops REV Reverse operation command REV CM ON The motor runs in the reverse direction REV CM OFF The motor decelerates and stops x1 Digital input terminal 1 Functions such as external coast to stop command external alarm PERPE alarm reset and multi speed control can be turned on off with 22 input terminal terminals X1 to X9 For details see 2 3 2 Functions of Ter
12. 1 Connect to type D grounded poles for 200V series or type C grounded poles for 400V series according to the Technical Standards for Electric Equipment 2 Connect the earth terminal to the dedicated grounding pole of the inverter system using a thick short lead Table 2 3 2 Voltage class Grounding work class Grounding resistance 200V Type D 1000 or less 400V Type C 100 or less 8 Auxiliary power switching connector CN UX 18 5kW or higher For 18 5kW or higher inverters if the supply voltage to the main circuit is within the range shown in Table 2 3 3 reconnect the auxiliary power switching connector CN UX to U2 For other inverters leave the connector connected to U1 For details see Figure 2 3 9 Table 2 3 3 Voltage Ranges Requiring Reconnection of Auxiliary Power Switching Connector Frequency Hz Supply voltage range V 50 380 to 398 60 380 to 430 NCAUTION e Check that the number of phases and rated voltage of the product agree with those of the AC power source e Do not connect any AC power source to the output terminals U V and W Doing so may lead to injury 9 Fan power switching connector CN RXTX 18 5kW or higher The VG7S accepts DC power inputs through a common DC terminal without using any optional equipment when combined with a PWM converter as shown in Figure 2 3 8 However 18 5kW or higher inverters contain AC power oper
13. 22 10 6 1 2 E 119 13 5 37 119 45 239 13 5 27 55 75 425 239 48 27 1 31 0 1018 14 2 1 14 2 1 35 3 5 10 53 ea 215 513 513 613 3 869 21 18 5 5 8 5 8 30212 ema 5033 3 26 7 4 212 2 336 4 21 2 3 26 7 im 170 53 5 2 336 2 33 6 12 3 3 aas 119 4X2 27 2X2 1 424 1 0 53 5 10 5 3 55 13 5 1 0 4 2 3X2 8 53 5 Q12X2 26 7X2 75 3 0 85 3 0 85 40007 27 1X2 1X2 on 4 0 107 2 49 4x2 42 4x2 13 3 1X2 10X2 2 0 2 42 4X2 53 5X2 67 4X2 4 200 200 3 0 2 212 3 T 203 203 85 2 is 2 Phase 3 0 2 250 2 1 400V 160 1 2 0 7 85X2 127 2 42 4 09 02 FE 4 0 2 300X2 1 0 107 2 2 152 2 535 258 300X2 350 2 400X2 2 0 152X2 177X2 203X2 67 4 250 239 400X2 300X3 27 203 2 400X2 T 425 350 2 203X2 48 177 2 67 4 0 3 250 3 300X3 107 2X3 127X3 152X3 355 400 500 630 4 0 2 4 0 2 300 2 33 6 107 2X2 107 2X2 152X2 14 2 1 6X2 4 4X2 6X2 gw 13 3X2 PM 10 16 24 os a 7 2 2 3 A 6 0 6 2 7 2 304X2 304X2 203X3 107 2 203X3 253 3 304X3 253 3 253 3 304 4 600X3 600X3 500X4 3000152 304X3 304X3 Suitable for use on a circuit capable or delivering not more than 42 000 rms symmetrical ampere
14. 5 Inverter fault is suspected Contact FUJI 7 24 18 RS485 communication error RS485 communication error Er5 Review communication line NO Do you direct operation Disable No response error command through RS485 detection time setting YES Is No response error Does inverter detection time function code NO communicate regularly in H38 setting disabled specified time 1 YES YES Use maintenance KG Is communication line VES information of KEYPAD physically panel to check RS485 disconnected error code v Check sum CRC error Parity Y Format error framing and Overrun error Comand error Y Review your checksum and CRC programs Check your program Are terminating resistors NO connected to both ends of Install terminating resistors communication line YES Review device configuration to Is gs of d decrease total wiring length to less ine within specification than specificati 1 pecification Non shielded Max 10m If you use shielded line Shielded Max 500m use commercial shielded YES RS485 converter v Is communication line tied with NO Separate power line from power line communication line YES v Is shielded twisted pair cabl NO S S e es WS eS par
15. Decrease power supply voltage lower than maximum specification Inverter fault or malfunction due to noise is suspected Contact FUJI Reduce moment of inertia of load deceleration Overvoltage OU v v v On acceleration On deceleration At constant speed NO v Y Y lt Is power supply voltage within specification YES YES YES v v v YES Does overvoltage occur on sudden removal of load NO NO NO v v v NO Is DC link circuit voltage in main circuit higher than protection level on activation YES lt Y YES YES Does abrupt Y Y NO acceleration Can you specify longer deceleration time YES function code F08 C47 C57 C67 activate protection NO NO YES Can you specify longer acceleration time YES p Specify longer function code F07 C46 time C56 or C66 i NO YES v Y Can you specify smaller moment of inertia of load Y NO Y NO Y No Consider Are braking device or DC braking function NO function code F20 to F22 used g cev DC braking function YES YES YES e v v You should review braking method Contact FUJI 7 15 5 Undervoltage Undervoltage LU v YES Is Restart mode after momentary power failure function code F14 selected NO v Did power failure momentary power YES failure included
16. Match to motor PG 7 21 12 NTC thermistor disconnection NTC thermistor disconnection nrb Is motor provided with thermistor YES Y Is motor thermistor signal cable disconnected THC TH1 NO Is motor ambient temperature low 30 C or less NO Y Replace thermistor with spare Does thermistor disconnection alarm occur YES Inverter fault is suspected Contact FUJI 13 Charging circuit error Charging circuit error PbF Is braking resistor connection incorrect 16 fan power supply switching connector set to side by mistake see page 2 11 NO Inverter fault is suspected Contact FUJI Specify Thermistor selection function code P30 A31 or A47 again Connect following wiring diagram YES Review operation environment NO Thermistor is defective Operate with spare thermistor YES YES Adjust wiring No Is braking resistor disconnected Is resistance correct 1 YES You must replace braking resistor Change setting 7 22 14 Memory error Er1 Review the function data before you turn off the power when the memory error occurs When the data are correct the error is limited to data in the back up memory Only if you can use All save to s
17. B phase Reverse pulse oH 60Eh 247 F7 h Reference 0 to 1000 to 9999 pulse correction 1 60Fh 248 F8 h Reference 0 to 1000 to 9999 pulse correction 2 PT3 610h 249 F9h APR P gain 0 0 to 1 0 to 999 9 times of 611h 250 FAh Feed forward 0 0 to 1 5 times gain o8 612h Deviation over 0 to 65535 pulse width a8 613h Deviation zero 0 to 20 to 1000 pulse width 030 61Eh Action on 0103 communica o Forced stop tion error 1 Stops after preset operation time 2 Stops if transmission error continues longer than the operation time 3 Continuous operation o3 61Fh LINK error 0 01 to 0 10 to 20 00 s Timer o3 620h LINK format Oto1 select 0 4W 4AW 1 8W 8W 033 621h 253 FD h Multi winding 0 to 1 motor system 0 Inactive mode 1 Active 03 62211 Multi winding 10 5 motor system The numbers of slave units except master unit are set Slave station when multi winding motor system is effective number 35 623h Link station 0 to 255 address o35 624h Link system 0 to 1 to 155 slave station Target ROM No 1 20062 or later 31 62511 Communica ti 00 to 10 to 24 on definition setting o38 626h UPAC 0102 Starstop 0 stop UPAC 1 Start UPAC 2 Start UPAC Initialized start Definition whether the instruction data from UPAC option is made active or inactive 5 10 Underline indicates a factory setting Items without underline have different factory settings according to capacity
18. Transistor output 3 N AR Speed equivalence Transistor output 4 N DT1 Speed level detection 1 Analog output 1 Analog output 2 Analog output 3 Basic Wiring Diagram 2 FRN710BVG7S 4DC FRN800BVG7S 4DC Transformer 2 Motor fan power input gO EGG Inverter unit FRENIC5000VG7S 0 ea yore NC he n k RO Auxiliary control power input Fun power input Speed setting input Analog input 1 Analog input 2 Forward operation Processing controller command Reverse operation command Digital input 1 SS1 Multistep speed selection Digital input 2 SS2 Multistep speed selection Digital input 3 SS4 Multistep speed selection Digital input 4 SS8 Multistep speed selection Digital input 5 IRT1 ASR time selection Digital input 6 RT2 ASR time selection Digital input 7 BX Coast to stop command Digital input amp RST Alarm reset Digital input 9 THR Trip command Signal input section Q9 p p 0 6 RX RX TX 4 SD M Serial interface RS485 1 Use twisted cables or shielded cables for the wire indicated with 2 E The shielded wires should be basically grounded However when the wires are influenced by induction noise from external devices they may be connected to 11 THC ov to reduce such influence 2 The cooling f
19. and W should not be connected to a power source and the earth terminal should be correctly grounded 2 No terminal or exposed live part should be short circuited or grounded 3 Check for loose terminals connectors and screws 4 Check that the motor is disconnected from mechanical devices 5 Turn all switches off so that the inverter will not start or malfunction when powered on 6 After power up of the inverter check that 1 the KEYPAD panel gives indications as shown in Figure 3 1 2 no alarm message and 2 the inverter contained fan is rotating However when the function code H06 Cooling fan ON OFF control is used there may be a case where the built in fan is stopped Inverter G L1 R L2 S L3 T U V W 9 X9 L Figure 3 1 1 Inverter Connection Diagram Hz A V min mimin kW X10 X100 vy RLIN FWD SHIFT Figure 3 1 2 KEYPAD Panel Display with the Power WARNING while the inverter is energized e Do not handle the inverter with wet hand Doing so may lead to electric shock e Never turn the power switch on closed before mounting the face cover Do not remove the cover 3 2 Operating Methods There are many operating methods and operating conditions 3 3 Test Run After checking that no abnormal condition exists in 3 1 perform a test run Before delivery the inverter is programmed to be operated from the KEYPAD panel
20. data change frequency setting etc The Table 4 1 1 shows the main function of the operation keys Table 4 1 1 Functions of Operation Keys Operation key Main function ES Used to switch the current screen to the menu screen or switch to the initial screen in the operation alarm mode Used to switch the LED monitor or to determine the entered DATA frequency function code or data Used to change data move the cursor up or down or scroll the screen SHIFT Used to move the cursor horizontally at data change When this key is pressed with the up or down key the cursor moves to the next function block Used to cancel current input data and switch the displayed screen If an alarm occurs this key is used to reset the trip status valid only when the alarm mode initial screen is displayed Used to switch normal operation mode to jogging operation mode or vice versa The selected mode is displayed on the LCD monitor Switches operation method from KEYPAD panel operation to external signal operation or vice versa When these keys are pressed function F02 data is also switched from 0 to 1 or from 1 to 0 The selected mode is displayed on the LCD indicator REM LOC 4 2 Alarm Mode Alarm detection order 1 XXX PRG PRG MENU RESET9RESET Alarm code Number of successive occurrences Alarm name 1 Operational instruction When a single alarm occurs the alarm mode scree
21. happen Reset fault to restart operation NO Are there device fault or defective YES Replace defective device and connection in power supply circuit adjust wiring y NO Is power supply voltage within YES specification Is there phase loss in power supply Review power supply system to meet specification A Y NO Is there load requiring large start YES current in same power supply system NO NO a Does LU happen when circuit breaker v or magnetic contactor turned is on Inverter faultis 4 YES suspected YES v Contact FUJI M Is power transformer capacity appropriate 6 Inverter internal overheat and overheating at heat sink NCAUTION Heatsink becomes very hot and do not tough it You may get burnt NCAUTION Inverter internal overheat Overheating IPM error OH3 at heat sink IPE OH1 YES Is load too heavy Decrease load NO v Is inverter ambient NO Reduce ambient temperature within temperature down specification within specification YES v ls cooling fan inside gt Replace cooling fan inverter running 5 Is cooling air passage NO Inverter fault is suspected stuffed Contact FUJI YES Remove obstacle You can reset Overheating alarm at heat sink due to DC fan
22. panel or control circuit terminals yes Does motor run when you push FWD or REV KEYPAD panel Control circuit terminals NO NO Is operation command input ON on I O check screen of KEYPAD panel LCD Push to set speed A Is circuit breaker or magnetic contactor turned on 15 voltage on main circuit power terminals R S T normal YES v Is DC REACTOR or jumper wire connected Turn on circuit breaker or magnetic contactor Check for low voltage phase loss defective connection or poor contact to take proper measure Connect DC REACTOR between terminal or jumper wire P1 and 4 YES Inverter fault is suspected 220 Is external circuit wiring between control terminal FWD and COM and between REV and COM connected correctly NO Does motor run when you push Is speed reference specified Is voltage present on inverter output terminals U V W Motor fault is suspected Is wiring to motor connected correctly Is load too heavy Is external circuit wiring between control terminal 11 and 12 connected correctly Inverter fault is suspected Contact FUJI Adjust wiring Too heavy load locks motor Decrease load or increa
23. select 0 Keypad panel or 12 input 1 Analog input PIDS Hee 416h 201 C9 h P gain 0 000 to 1 000 to 10 000 times 417h 202 1 0 00 1 00 100 005 418h 203 CB h D gain 0 000 to 10 000 s 419h 200 C8 h PID control 300 to 100 to 300 Upper limit Heb 41Ah 204 CC h PID control 300 to 100 to 300 Lower limit Heu 41Bh 206 CE h PID control 0102 Speed 0 Inactive reference 1 PID select 2 Auxiliary speed 41Ch 207 CF h Droop control 0 01025 0 ues 41Dh Data protect 00 1 via serial link Function not to write data from link T Link RS485 etc by mistake 0 Non protect 1 Protect via serial link There are two writing from the link about usual function field and serial data field This S field is defined at H30 430 41Eh 208 DO h Serial link 0103 E Monitor Speed Operation reference command On o x x T o x 23 o x o 3 o o o Hat 41Fh RS485 to 1 to 255 Address Setting of the station address of RS485 broadcast 0 RTU 99 Fuji address 1 to 255 Hae 420h RS485 003 Mode select 0 Trip and alarm Er5 on no 1 Operation for H33 timer and alarm Er5 response 5 error 2 Operation for H33 timer and retry to communicate f the retry fails then the inverter trips Er5 3 Continuous operation 42111 RS485 Timer 0 01 to 2 00 to 20 00 s H34 422h RS485 0to4 Baud rate 0 38400 bps 1 19200 bps 2 9600 bps
24. with function code F01 set to 0 and F02 to 0 1 Turn the power on Check that the speed indicated by blinking LEDs is Or min 2 Set the speed to a lower level around 100r min using the key 3 Press the key to run the motor in the forward direction or the key to run in the reverse direction Press the key to stop the motor 4 Check that 1 the motor runs in the selected direction see Figure 3 3 1 2 it revolves without any problem motor roars and excessive vibration and 3 it smoothly accelerates or decelerates If no abnormal condition is observed raise the operating speed and check again function in the test run start regular operation 3 1 If the inverter is found to normally Read this manual and select the one most suitable to the intended use General operating methods are described in Table 3 2 1 Table 3 2 1 General Operating Methods Operating Operation method Speed Controls commands From KEYPAD panel KEYPAD keys Ea panel Through Contact external inputs m Variable resistor POT or analog EWD CM Terminals REV CM j Reverse 9 d Forward Figure 3 3 1 Motor Rotating Directions If the inverter is found to normally function in the test run start regular operation NCAUTION e If any abnarmal condition is observed with the inverter or motor immediately stop and locate the cause see Troubleshooting e Even after the
25. 0 500 s Ser adjustment for When the AIO option is installed this is displayed 12Fh 156 9C h Torque 0 to 30 to 300 analog input detection level when the V F control is used the calculation value is 2 set EBH 140h Filter 0 000 to 0 010 to 0 500 s E48 130h 157 9D h Magnetic flux 10 to 100 ee einem 0 When the AIO option is installed this is displayed detection level Aid g np Ton Ail function 040 18 EES 141h Increment 0 00 to 60 00 s selection 0 Input signal off OFF decremmt 1 Auxiliary speed setting 1 before ramp function limiter Ai1 10 V Nmax AUX N1 E55 142h Increment 0 00 to 60 00 s 2 Auxiliary speed setting 2 after ramp function 10 decremrnt V AUX N2 limiter Ai2 3 Torque limiter level 1 10 V 150 TL REF1 E57 143h Increment 0 00 to 60 00 s 4 Torque limiter level 2 10 V 150 TL REF2 When the AIO option is installed this is displayed 5 Torque bias reference 10 V 150 TB REF 1 before imi function 037 E58 144h Increment 0 00 to 60 00 s Torque reference before limit function decremrnt T 150 96 T REF limiter Aid When the AIO option is installed this is displayed 7 Torque current reference 10 V 150 96 IT REF 8 Creep speed 1 for UP DOWN control 10 V Nmax CRP N1 9 Creep speed 2 for UP DOWN control 10 V Nmax CRP N2 10 Magnetic flux reference 1
26. 000 to 0 002 to 0 100 s utput filter adjustment for when the AIO option is installed this is displayed 5 a analog output 56 223h Acceleration 0 01 to 5 00 to 99 99s A04 time JOG 100 0 to 999 95 53 153h Bias 100 0 to 0 0 to 100 0 1000 to 3600s adjustment for TES analog output When the AIO option is installed this is displayed EJ 224h Deceleration 0 01 to 5 00 to 99 995 A05 time JOG 100 0 to 999 9s EB4 154h Filter 0 000 to 0 010 to 0 500 s 1000 to 3600s ean 225h S curve JOG o to 50 A015 p Start side c38 226h S curve JOG 0 to 50 You can change the setting of a function indicated by T during operation End side You should stop operation to change the setting of other functions can 228h ASR2 0 1 to 10 0 to 200 0 times P gain cut 229h ASR2 0 010 to 0 200 to 1 000 s I gain P control when setting 1 000 Cue 22Ah ASR2 0 000 to 9 999 s F F gain c3 22Bh ASR2 0 000 to 0 040 to 5 000 s Input filter El 22Ch ASR2 0 000 to 0 005 to 0 100 s Detection filter E 22Dh ASR2 0 000 to 0 002 to 0 100 s Output filter 5 6 Underline indicates a factory setting Items without underline have different factory settings according to capacity Communication P Motor Parameters Fcode Function name Setting range 485 Link number Communication numbe
27. 1 00 to 100 00 times reep Spee adjustment for teo 214h Multistep 0 000 to 0 100 s analog output speed 2 agreement timer 14Ch Gain 100 00 to 1 00 to 100 00 times adjustment for uct 215h Multistep 0102 analog output speed setting 0 9 to 24000 r min A03 1 0 00 to 100 00 10 00 em 14Dh Gain 100 00 to 1 00 to 100 00 times 2 0 0to 999 9 m m adjustment for iei ds is is di analog output When the AIO option Is installed this is displayed Defines setting methods of C05 to C19 With selection AO4 of 1 the setting range applies to the max speeds t8 14ER 100 00 to 1 00 to 100 00 times F03 A06 A40 of selected motor Refer to F79 for motor selection adjustment for tani is is di nolo output When the AIO option is installed this is displayed ces 219h Speed setting 0 to 7 AO5 N2 Same as F01 14Fh Bias 100 0 to 0 0 to 100 0 tes 21Dh Jogging speed 0 to 50 to 24000 r min cs C39 21Eh ASR JOG 0 1 to 10 0 to 200 0 times 1 P gain 15011 Bias 100 0 to 0 0 to 100 0 96 EL 21Fh ASR JOG 0 010 to 0 200 to 1 000 s eap for I gain P control when setting 1 000 analog outpu A02 tse 20h ASR JOG 0 00010 0 040 to 5 000 s Input filter 15101 Bias 100 0 to 0 0 to 100 0 96 adjustment for t 221h ASR JOG 0 000 to 0 005 to 0 100 s analog output Detection AO3 filter tB 152h Bias 100 0 to 0 0 to 100 0 Sd 2221 j 0
28. 2 time 4 100 0 to 999 95 Pn 311h 181 B5h M1 Magnetic 0 0 to 100 0 sataration 1000 to 3600s coefficient 3 ct 243h Deceleration 0 01 to 5 00 to 99 995 312h 182 B6 h M1 Magnetic 0 0 to 100 0 time 4 100 0 to 999 9s sataration 1000 to 3600s coemeienki cea 244h S curve 4 0 to 50 i 313h 183 B7 h 0 0 to 100 0 CES Start side coefficient 5 9 P 245h 01050 Pag 314h 184 B8 h M1 Secondary 0 001 to 9 999 s time constant ug 246h ASR switching 0 00 to 1 00 to 2 55 s lime 9 Pet 315h 185 B9h M1 Induced 0 to 999 V a voltagge exl 247h 165 A5 h ACC DEC 0 00 to 100 00 96 coefficient Sed d Pee 316h 186 BAh M1 R2 0 500 to 5 000 correction 248 166 A6 h ASR switching 0 00 to 100 00 coefficient 1 time Pe3 317h 187 BB h M1 R2 0 500 to 5 000 i3 249h Creep speed 00 to 11 correction A Creep Speed 1 Creep Speed 2 coefficient 2 mode O Function setting C18 19 Ped 318h 188 BC h M1 R2 0 010 to 5 000 2 correction 1 Analog input CRP N1 CRP N2 coefficient 3 You can change the setting of a function indicated by T during operation pes 319h 189 BD h M1 Exciting 0 000 to 5 000 You should stop operation to change the setting of other functions current correction coefficient P25 31Ah 190 BE h M1 ACR P 0 1 to 20 0 gain 31Bh 191 BF h 1 1 gain 0 5 to 100 0 ms 31Ch 192 CO h M1 PG pulses 100 to 1024 to 60000 31Dh 214 D6 h M1 External 0000 to
29. 27 8 Maintenance and Inspection Proceed with daily inspection and periodic inspection to prevent malfunction and ensure long term reliability Note the following 8 1 Daily Inspection During operation a visual inspection for abnormal operation is completed externally without removing the covers The inspections usually cover the following 1 The performance satisfying the standard specification is as expected 2 The environment satisfies standard specifications 3 The KEYPAD panel display is normal 4 There are no abnormal sounds vibrations or odors 5 There are no indications of overheating or no discoloration 8 2 Periodical Inspection Periodic inspections must be completed after stopping operations cutting off the power source and removing the surface cover Note that after turning off the power the smoothing capacitors in the DC section in the main circuit take time to discharge To prevent electric shock confirm using a multimeter that the voltage has dropped below the safety value 25V DC or below after the charge lamp CRG goes off NWARNING e Start the inspection at least five minutes after turning off the power supply for inverter rated at 22kW or less and ten minutes for inverter rated at 30kW or more Check that the charge lamp CRG goes off and that the voltage is 25V DC or less between terminals P and N Electric shock may result e Only authorized personnel should perform maintenan
30. 30 90 4 06 11 2 31 110 4 0 4 0 1572 _ 32 132 4 08 18 5 2 33 160 4 09 22 2 34 200 4 0 4 36 iz 45 2Y 37 OTHER r Added 24 304 1 7 About the SX bus CC Link and the Fieldbus Option SX bus option OPC VG7 SX and CC Link option OPC VG7 CCL and fieldbus option DeviceNet OPC VG7 DEV Profibus DP OPC VG7 PDP are installed and used it should be the following inverter model The order June 2006 back Installed software Option card that cannot be Inverter model ROM No installed OPC VG7 UPAC SX bus option FRNOOVG7S 2SX RFVG7 H1EOLILI OPC VG7 CCL OPC VG7 DEV OPC VG7 SX FRNLILIVG7S 4SX RFVG7 H2bOLIL1 OPC VG7 SIU OPC VG7 PDP OPC VG7 RS FRNLILIVG7S 2CC RFVG7 H1CCOO OPC VG7 TL OPC VG7 SX CC Link option OPC VG7 CCL FRNLILIVG7S 4CC RFVG7 H2CCOO OPC VG7 DEV OPC VG7 PDP Fieldbus option OPC VG7 TL OPC VG7 CCL FRNLILIVG7S 2FB RFVG7 H110CTL1 DeviceNet OPC VG7 DEV OPC VG7 SIU FRNLILIVG7S 4FB RFVG7 H210CT1 Profibus DP OPC VG7 PDP OPC VG7 UPAC OPC VG7 SX Please note that each option cannot be used by the models other than the above mentioned like a standard model FRNLILIVG7S 2 or FRNLILIVG7S 4 etc Special type are excluded Moreover please note that the option card described to a right column cannot be installed in the above mentioned each inverter model However there is a product that can use the above mentioned option in a standard
31. 5 5 6 6 22 I 2 75 100 16 16 2 25 25 30 37 100 125 25 50 35 35 37 e 100 150 13 5 35 25 2 50 50 45 ERE 125 175 50 35x2 25x2 25 2 65 400v PEE 02 221 225 50 2 50 2 70 2 ni 350 240 95x2 9 120 2 Fr M EN 400 120X2 150X2 s E Tuma A 500 120 150X2 185X2 185X2 240X2 240X2 Tm LN 700 240X2 240X2 185X3 aa 29 50 Pea 0 oe 1 000 185 3 185 3 240 3 mmu lll 5 8 Note The used wires are 600V PVC insulated electric wire with permissible temperature of 70 This wire is selected assuming that the ambient temperature is 50 C or less 0 13 Contents Instructions Safety Instructions 1 Before Use 1 1 1 1 Inspection After Receipt nnn 1 1 1 2 External View of the Product str 1 1 1 3 Handling of the Product ELA RN UN 1 2 1 4 Transportation em 1 4 1 5 Storage Hem 1 4 1 6 Explanation of New Model Motor 2 1 5 1 6 1 Applicable Motor Model veeeess 1 5 1 6 2 Motor Selection E CEN 1 6 1 7 About the SX bus CC Link and the Fieldbus Option 77778 1 6 2 Installation and Connection 2 1 2 1 Operating Conditions mH 2 1 2 2 Installation Procedure PRTC ET reer eer eee 2 2 2 3 Electric Connections 2 4 2 3 1 Basic Connections 2 4 2 3 2 Wiring of Main Circuit an
32. C34 C40 to C45 C50 to C55 and C60 to C65 YES Does speed reference fluctuates NO v Does load fluctuates YES Change data of function code P02 to match 5 lt Is motor dedicated to VG7 y NO Execute motor parameter tuning function code H01 Adjust constants of speed control system Take measure to keep speed reference constant NO YES NO Inverter fault is suspected Contact FUJI v Motor speed fluctuates when load changes in large amount You can quicken response of speed control system to reduce speed fluctuation Readjust constants of speed control system If you still cannot operate correctly contact FUJI 5 Motor is unstable on acceleration deceleration Motor is unstable on acceleration deceleration Readjust constants of speed control system code F61 to F66 C30 to C34 C40 to C45 C50 to C55 and C60 to C65 You can increase ASR P constant of function code to reduce overshoot undershoot in general 6 Motor generates abnormal heat Change data of Motor generates function code 2 abnormal heat to match 5 Do motor parameters 7 N Is motor dedicated to function code P and A VG7 match companion motor NO YES
33. CM 40Dh 196 C4 h Restart after 0 1 to 0 5 to 5 0 s momentary power failure Restart waiting time HH 40Eh Restart after 1 to 500 to 3600 r min s momentary power failure Fall rate HS 40Fh Restart after 3ph 200V 200 to 235 to 300V momentary 3ph 400V 400 to 470 to600V power failure imd Holding voltage on continuous operation 410h Operation 0to1 command 0 Set at H17 selfhold setting 5 3 N 5 1 Maximum time The inverter judges that it is a power failure momentarily and self maintains the operation command while the control power supply in the inverter establishes or until the main circuit DC voltage becomes almost 0 You can change the setting of a function indicated by 7 during operation You should stop operation to change the setting of other functions 5 8 Underline indicates a factory setting Items without underline have different factory settings according to capacity Communication address Function name Setting range UE Link number an 411h Operation 0 0 to 30 0 8 command selfhold time 413h 197 5 Active Drive Oto1 0 Inactive 1 Active uen 414h 198 C6 h PID control 0103 Mode select 0 inactive 1 Active normal mode output 2 Active inverse mode output 1 3 Active inverse mode output 2 Hed 415h 199 C7 h Command 0to1
34. Check for broken or missing parts and damage caused to the cover body during transportation NWARNING e Do not energize a product with broken or missing parts or damaged during transportation Doing so may lead to electric shock or fire 1 2 External View of the Product Surface cover fixing screws KEYPAD panel Surface cover fixing Screws six in total Intermediate cover KEYPAD panel Lifting holes Surface cover four in total h Bm Surface cover SE Nameplate Nameplate 15kW or lower 18 5 400kW 1 1 Lifting holes Six in total Surface cover fixing Screws KEYPAD panel Waring label Nameplate 500kW or higher 1 3 Handling of the Product 1 Removal of Surface Cover Loosen the surface cover fixing screws Remove the cover by pulling the top of the cover as shown in Figure 1 3 1 Figure 1 3 1 Removal of Surface Cover 15kW or lower Remove the six surface cover fixing screws Remove the surface cover Surface cover fixing screw 6 k Figure 1 3 2 Removal of Surface Cover 18 5 400kW 1 2 Please loosen the surface cover installation screw and detach the surface cover Please execute detaching the surface cover inside after moving the closing board under the touch panel to the lower side as shown in a lower right picture A fixed screw of the closing board under the touch panel is loosened
35. Comments The life expectancy of a part depends on the for replacement type of part the environment and usage Cooling fan Exchange for a new part conditions Parts should be replaced as Smoothing capacitor 7years Exchange for a new part shown in Table 8 5 1 determine after checking Electrolytic capacitor 7years Exchange for a new PC on the PC board board determine after 8 6 Inquiries about Products and checking Fuse Exchange for a new part Product Guarantee Other parts Determine after checking 1 Inquiries If there is damage a fault in the product or questions concerning the product contact your local distributor or nearest Fuji Electric sales office 1 Inverter type 2 Serial No equipment serial number 3 Purchase date 4 Inquiry details e g damaged part extent of damage questions status of fault 2 Product guarantee The product guarantee term is one year after purchase or 18months from the year and month of manufacture on the nameplate whichever expires first However the guarantee will not apply in the following cases even if the guarantee term has not expired 1 Damage was caused by incorrect use or inappropriate repair and modification 2 The product was used outside the standard specified range 3 Damage was caused by dropping the product after purchasing or damage during transportation 4 Damage was caused by an earthquake fire flooding lightning abnormal voltage or other natural c
36. E8h M3 Maximum 80 to 999 V voltage R38 527h 233 E9 h M3 Rated 50 to 1500 to 24000 r min speed Target ROM No H1 20012 or later PMD 528h 234 EAh M3 Maximum 50 to 1500 to 24000 r min speed Target ROM No H1 20012 or later 529h 235 EB h M3 Poles 2 to 4 to 12 poles Rue 52Ah 236 EC h M3 R1 0 00 to 30 00 96 R43 52Bh 237 ED h M3 96X 0 00 to 50 00 AYA 52Ch 238 h M3 Exciting 0 01 to 99 994 current 100 0 to 999 9 1000 to 2000A R45 52Dh 239 EF h M3 Slip 20 000 to 0 000 to 5 000 Hz compensation control PYG 52Eh 240 FO h M3 Torque 0 0 to 20 0 boost 0 0 Automatic torque boost for CT load 0 1 to 0 9 Manual torque boost for Square torque load 1 0 to 1 9 Manual torque boost for VT load 2 0 to 20 0 Manual torque boost for CT load 52Fh 241 F1 h M3 Thermistor 0 to 1 to 3 selection 0 No use thermistor 1 NTC thermistor 2 PTC thermistor 3 Ai M TMP Please do the protection level setting of the motor at E30 E32 R8 530h 242 F2 h M3 Electronic 0 to 2 thermal 0 Inactive when using PTC thermistor overload relay 7 Selection 1 Active for standard motor self cooling fan 2 Active for inverter motor separate cooling fan R48 531h 243 F3 h M3 Electronic 0 01 to 99 99A 100 0 to 999 9A overload relay Level 1000 to 2000A 50 532h 244 F4 h M3 Electronic 10 5 to 75 0 min thermal overload relay Thermal time constant You c
37. Loge ue 26 7X2 42 4 53 5 5 3 53 5 2 85 107 2 67 4X2 42 4X2 53 5X2 13 3 177 203 85X2 E WF SCA 253 304 107 2X2 33 6 1421 14 2 1 10 5 3 6113 3 22 4 21 2 6 133 L9033 aa ria 13 5 4 2 1 1 0 10 8 2 8 4 27 4 0 1 2 1 2 6 107 2 Tue 42x2 13 3 132 406 62 203 203 85X2 16 24 QE 304 304 127X2 424 4 0 2 4X2 300 2 1 0 400X2 400 2 400 2 203 2 203X2 203X2 2 0 67 4 Nl oO a 1 N N N e o o N a N Co N 22 152X2 177X2 203X2 177X2 203 2 253X2 253X2 253X2 152X3 4 0 107 2 lt AB eo 304 2 304X2 203X3 152X3 152X3 m e 710 27 VT Use Inverter type Required torque Ib inch N m Wire range AWG mm Voltage FRN Main Auxiliary L1 R L2 S P DB Auxiliary VG7S 2 4 terminal Ground control Control L3 T U V W P1 P NC control Control power power _ a N on oo po gt Aloo wo 1 48 Go Co PO N ON O M OW gt cl cn NI O 9 x 210 2 1x2 1 0 2 67 4X2 42 4x2 53 5 2 13 3 170 2 2I0X2 3 0X2 53 5X2 67 4X2 85X2 21 2 3 0X2 3 0X2 4 0 2 85 2 85 2 107 2 2 075 22 310 310 37 3 5 35 513 513 i 5 8 5 8
38. Nimax 2 c03 203h Jump speed 0 to 24000 r min 3 Speed settig 4 ASR input 0 to 10 Vdc 0 to Speed 3 N REF4 204 Jump speed 0 to 1000 r min 4 Detected speed 2 ASR input 0 to 10 Vdc 0 to Hysteresis I 4Nmax N FB2 S 3 cos 205h 158 9E h Multistep 0 to 24000 r min 0 00 to 100 00 96 0 0 to 999 9 m m 5 UNENE S speed 0 to 10 Vdc 0 to xNmax speed 1 Change by C21 s reference 0 to 10 Vdc 0 to cos 206h 159 9F h Multistep 0 to 24000 r min 0 00 to 100 00 0 0 to 999 9 ern 9 REFS speed 2 21 7 Torque current reference 0 to 10 Vdc 0 to cot 207h 160 h Multistep 0 to 24000 r min 0 00 to 100 00 96 0 0 to 999 9 m m 150 96 IT REF 3 21 nr 8 Torque reference 0 to 10 Vde 0 to 150 cos 208h 161 A1 h Multistep 0 to 24000 r min 0 00 to 100 00 0 0 to 999 9 m m speed 4 Change by C21 9 Torque reference 0 to 10 Vdc 0 to 150 cog 209h 162 A2h Multistep 0 to 24000 r min 0 00 to 100 00 0 0 to 999 9 m m T REF speed 5 Change by C21 40 Motor current 0 to 10 Vdc 0 to 200 co 20Ah 163 m 0 00 to 100 00 96 0 0 to 999 9 m m 11 Motor voltage 0 to 10 Vdc 0 to 200 96 V AC speel Change by C21 Hu i i 9 42 Input power 0 to 10 Vdc 0 to 200 PWR 20Bh 164 A4 h Cus 0 00 to 100 00
39. Power Module This protection function is activated when an alarm such as overcurrent is detected on the IPM Overheating at Activated if the temperature of the heat sink to cool the rectifier diodes and the heat sink IGBTs increases due to cooling fan stoppage External alarm The inverter stops on receiving the external alarm signal THR naa E01 E04 It is activated by a terminal signal when the control circuit terminals THR assignment are connected to alarm terminals of external devices such as a braking unit or a braking resistor Inverter internal Activated if the ambient temperature of the control PC board increases due 11441 overheat poor ventilation of the inverter Motor overheat Activated if the temperature detected by the NTC thermistor built in the VG7 E30 E31 dedicated motor exceeds the data of the function code E30 Motor overheat protection Motor 1 Activated when the motor 1 current inverter output current exceeds the DI F11 overload operation level set by function code F11 Motor 2 Activated when the motor 2 current inverter output current exceeds the mg A33 overload operation level set by function code A33 Motor 3 Activated when the motor 3 current inverter output current exceeds the m3 A49 overload operation level set by function code A49 Inverter unit Activated if the output current exceeds the overload characteristic of the EE overload inverse time characteristic Overspeed Activated if t
40. ar 31 0 3 5 513 513 5 58 5 8 ca 119 13 5 106 62 T 400V 1 2 0 7 239 27 425 E 5 48 E 0 Wire range AWG mm L1 R L2 S P ik Auxiliary control power e 5 8 8 4 10 5 3 10 2 6 13 3 8 8 4 5 3 8 2 84 2 6 13 3 6 13 3 6X2 13 3X2 4 212 4 212 4X2 21 2X2 3 26 7 5 26 7 3X2 13 3X2 10 26 7X2 4X2 4X2 5 3 20 6x2 X 5 26 7X2 84 67 4X2 107 2 424X2 3 0X2 1 0X2 2 0X2 4 2 0X2 3 0X2 4 0X2 2 394 107 AN 12152 42 4 21 63 24 4 12 84 3 26 7 Sits 2 6 2 13 3 2 4 212 2 535 3 26 7 123 3 1424 2 836 40 83 6 5 3 Mn 26 7X2 42 4 2X2 1 0 3X2 33 6X2 es 5 26 De 4 LE 85 107 2 42 4X2 1X2 E E 350 kA 24 0 2 a 3 16 24 1 3 0 2 _ E s sr r3 85X2 85X2 107 2 2 33 6 127 2 152 2 177X2 67 4 400 2 400 2 250 3 203 2 203 2 127 3 3 0 85 304 2 304 2 203 3 177 3 177 3 253 3 COD 600X4 304X4 4 0 2 250 2 300 2 1 0 107 2 2 127 2 152 2 53 5 250 3 250 3 300X3 127 3 127X3 152X3 250 127 500X3 500X3 500X3 253 3 253 3 253 3 0 8 VT Use Inverter type Required torque Ib inch N m Wire range AWG mm Voltage FRNO Main Auxillary L1 R L2 S P DB Auxiliary VG7S 2 4 t
41. h Operation method final command 0000 to FFFF M14 80Eh 28 1C h Operation status 0000 to FFFF M15 80Fh 29 1D h Output terminals Y1 Y18 0000 to FFFF M16 810h 30 1Eh Latest alarm data 0 to 48 M17 811h 31 1Fh Last alarm data 0 to 48 M18 812h 32 20h Second last alarm data 0 to 48 M19 813h 33 21 h Third last alarm data 0 to 48 M20 814h 34 22h Accumulated operation time 0 to 65535 h M21 815h 35 23 h DC link circuit voltage 1V 1d M22 816h 36 24 h Motor temperature 12 14 M23 817h 37 25h Type code 0000 to FFFF M24 818h 38 26 h Capacity code 0 to 29 M25 819h 39 27 h Inverter ROM main control version 0000 to M26 81Ah 40 28 h Commumnication error code 0 to 65535 M27 81Bh 41 29h Speed setting on alarm 24000 to 24000 r min data Nmax 20000 M28 81Ch 42 24Ah Torque reterence on alarm 0 0196 1d M29 81Dh 43 2B h Torque current reference on alarm 0 0196 1d M30 81Eh 44 2C h Magnetic flux reference on alarm 0 01 1d M31 81Fh 45 2D h Output frequency reference on alarm 0 1Hz 1d M32 820h 46 2E h Detected speed on alarm 24000 to 24000 r min data Nmax 20000 M33 821h 47 2F h Calculated torque on alarm 0 0196 1d M34 822h 48 30h Calculated torque current on alarm 0 0196 1d M35 823h 49 31 h Output frequency on alarm 0 1Hz 1d M36 824h 50 32 output on alarm 0 1kW 1d M37 825h 51 33h Output current rms value on alarm 0 1A
42. inverter so that its Internally Externally ambient temperature will not exceed the specified limit radiated d Do not store the inverter in a small closed box that does 20 not radiate heat well intema fan fan 5 When storing two or more inverters in a unit or control Cooling panel they are desirably arranged side by side to Aa minimize the thermal effect on each other If they are o sin inevitably arranged with one above another separating n plate should be provided to prevent the heat transfer from the bottom side inverter to the above 8 1 PESE Inside air Outside air 6 The inverter is prepared to be mounted in a control panel when delivered It may be externally cooled z using the optional adapter if 15 or lower or with the mounting legs relocated if 18 5kW or higher With the inverter externally cooled the heat generated inside the unit or control panel is dissipated because the Figure 2 2 2 External Cooling System cooling fins which radiate 70 of the generated heat are excluded from the unit or control panel Do not exclude the cooling fins where they may be clogged with lint or damp dust NCAUTION e Do not admit lint paper wooden chips dust metallic pieces and any other foreign matters into the inverter or allow them to stick to the cooling fins Doing so may lead to fire or accident To externally cool a for 18 5kW to 630kW inverter
43. inverter stops outputting touching any of the inverter output terminals U V and W may lead to electric shock if a voltage is continuously applied to the main circuit power terminals L1 R L2 S and L3 T and auxiliary control power terminals RO and TO The smoothing capacitor remains live after the power switch is turned off and requires some time until completely discharged When touching an electric circuit after the shut down check that the charge lamp is off or check with a multimeter that the voltage has been reduced to a safe level 24V or less NNARNING e Setting a function code in a wrong manner or without fully understanding this manual may cause the motor to revolve at an unacceptable torque or speed possibly resulting in accident or injury Accident on injury may result 4 KEYPAD Panel NWARNING e f the user set the function codes wrongly or without completely understanding this user s manual the motor may rotate with a torque or at a speed not permitted for the machine Accident or injury may result e The STOP key is effective only when its function has been set Install an emergency stop switch separately Accident may result 4 1 Appearance of KEYPAD Panel A LED monitor B Auxiliary information indication for LED monitor Hz A V r min m min KW X10 X100 ARE C LCD monitor D Indication on LCD monitor FWDREV STOP REM OC C E RUN LE
44. may occur e Do not operate switches with wet hands as electric shock may result e When the retry function is selected the inverter may restart automatically after tripping Design the machine to ensure personal safety in the event of restart Accident may result e When the torque limiting function is selected operating conditions may differ from preset conditions acceleration deceleration time or speed In this case personal safety must be assured Accident may result e As the STOP key is effective only when a function setting has been established install an emergency switch independently and when an operation via the external signal terminal is selected the STOP key on the KEYPAD panel will be disabled Accident may result e As operations start suddenly if alarm is reset with a running signal input confirm that no running signal is input before resetting alarm Accident may result e When an alarm is activated the motor coasts If the motor needs to be stopped in such a case install a brake to the machine with the motor Accident may result e If AUTO RESTART is selected in the restart mode after momentary power failure function code F14 the inverter restarts automatically starting the motor rotation when the power is recovered Accident may result e When the tuning function code H01 is started the motor machine or equipment starts and stops repeatedly Ensure safety before performing tuning Accident may resul
45. may start fire Is inverter output wiring U V W Ground fault short circuited to ground YES Eliminate around fault EF Disconnect output wiring and make 9 3 sure no continuity with ground NO Is inverter inside wiring short circuited to ground YES You must replace motor Make sure no continuity between Contact FUJI U V or W terminal of motor and ground Inverter fault is expected Contact FUJI Note The protective function from ground fault is installed on models of 18 5kW or more 3 Fuse blown NWARNING e Replace inverter before turn on the power You may start fire The fuse is provided to prevent a secondary disaster such as a fire You cannot operate inverter with the fuse blown When this alarm is issued turn off the power immediately identify the cause following the description below and replace the inverter When this alarm is issued do not turn on the power and contact us Is inverter output wiring U V W Fuse blown short circuited to ground YES Eliminate ground fault 3 2 0 Contact FUJI dCF Disconnect output wiring and make sure no DAS You must adjust inverter contnuity with ground NO Is inverter inside wiring short circuited to ground YES You must replace motor and repair inverter Make sure no continuity between U V or Contact FUJI W terminal of mo
46. measured in this case However the integrated operating hours of the control power supply multiplied by the life expectancy coefficient defined by the temperature inside the inverter will be displayed Hence the hours displayed may not agree with the actual operating hours depending on the operational environment Since the integrated hours are counted by unit hours power input for less than one hour will be disregarded 3 Life expectancy of cooling fan The integrated operating hours of the cooling fan are displayed Since the integrated hours are counted by unit hours power input for less than one hour will be disregarded The displayed value should be considered as a rough estimate because the actual life of a cooling fan is influenced significantly by the temperature Table 8 2 2 Rough estimate of life expectancy using maintenance information Parts Level of judgment Capacitor in main circuit 8596 or less of the initial value Electrolytic capacitor on control PC board 61 000hours Cooling fan 25 000hours 1 1 Estimated life expectancy of a ventilation fan at inverter ambient temperature of 40 C 8 3 Measurement of Main Circuit Electrical Quantity The indicated values depend on the type of meter because the harmonic component is included in the voltage and current of the main circuit power input and the output motor side of the inverter When measuring with a meter for commercial power frequency use use the meters shown i
47. of other functions coefficient 2 5 9 Communication address i N Fcode Function name Setting range 499 Link number number Reb 51Ah M2 R2 0 010 to 5 000 correction coefficient 3 27 51Bh M2 Exciting 0 000 to 5 000 current correction coefficient Re8 51Ch M2 ACR P 0 1 to 1 0 to 20 0 gain 51Dh M2 ACR I gain 10 5 to 1 0 to 100 0 ms 51Eh M2 PG pulses 100 to 1024 to 60000 51Fh M2 thermistor 0 to 1 to 3 selection 0 No use thermistor 1 NTC thermistor 2 thermistor 3 Ai M TMP Please do the protection level setting of the motor at E30 E32 R32 520h M2 Electronic 0 to 2 thermal The motor overheating protection operates by using overload relay NTC thermistor with the motor only for VG In this Selection case please make setting a Electronic thermal Inactive 0 Inactive 1 Active for standard motor self cooling fan 2 Active for inverter motor separate cooling fan R33 521h M2 Electronic 0 01 to 99 99A thermal 100 0 to 999 9A overload relay Level 1000 to 2000A ABH 522h M2 Electronic 0 5 to 75 0 min thermal overload relay Thermal time constant R35 523 229 E5 h M3 Rated 0 00 to 500 00kW at F60 0 capacity 0 00 to 600 00HP at F60 1 R35 524h 230 E6 h M3 Rated 0 01 to 99 99A furent 100 0 to 999 9 1000 to 2000A 525h 231 h M3 Rated 80 to 999 V voltage R38 526h 232
48. of restart Accident may result e When the torque limiting function is selected operating conditions may differ from preset conditions acceleration deceleration time or speed In this case personal safety must be assured Accident may result If AUTO RESTART is selected in the restart mode after momentary power failure function code F14 the inverter restarts automatically starting the motor rotation when the power is re supplied Accident may result e When auto tuning function code H01 is started the motor machine or equipment starts and stops repeatedly Ensure safety before performing auto tuning Accident may result e If the user set the function codes wrongly or without completely understanding this user s manual the motor may rotate with a torque or at a speed not permitted for the machine Accident or injury may result NCAUTION e During pre excitation the speed adjuster does not function and the motor may be rotated by load disturbance When using pre excitation therefore also use the machine brake Injury may result If improper data is set at the function code related with speed adjuster as in the case of setting high gain abruptly the motor may hunt Injury may result F Fundamental Functio Underline indicates a factory setting Items without underline have different factory settings according to capacity
49. optional external braking unit or optional power regenerative unit Inverter grounding terminals Grounds inverter chassis casing Connected with earth 1 Main circuit power input terminals L1 R L2 S and L3 T 1 The main circuit power input terminals L1 R L2 S and L3 T should be connected with the power source via earth leakage circuit breaker for line protection Any phase may be connected to any lead If the zero phase current is detectable by the upstream system however ordinary circuit breakers may be used 2 Connect a magnetic contactor so that the inverter can be disconnected from the power source to minimize the influence of any failure when the inverter protective function is activated 3 Do not start or stop the inverter by turning the main power switch on or off Use the control circuit terminals FWD and REV or the FWD REV and STOP keys on the KEYPAD panel to start or stop the inverter When the inverter is inevitably started or stopped using the main power switch do not turn it on or off more than once per hour 4 Do not connect any terminal to a single phase power source 2 Inverter output terminals U V and 1 Connect three phase motor leads to the inverter output terminals U V and W with care not to connect a wrong phase 2 Do not connect a phase advancing capacitor or surge absorber suppressor to the inverter output terminals 3 If the wiring between the inverter and
50. the setting of other functions 5 4 Underline indicates a factory setting Items without underline have different factory settings according to capacity Communication Communication address address Fcode Function name Setting range Fcode Function name Setting range bia Link number 8 Link number number number E29 11Dh 146 92 h PG pulse 0to9 ES 133h Ai3 function 0 to 18 keine 0 No dividing selection When the AIO option is installed this is displayed 1 1 2 Ese 134h Ai4 function Oto 18 2 1 4 selection When the AIO option is installed this is displayed 3 1 8 53 135h Gain 10 000 to 1 000 to 10 000 times 4 116 ror Use A or V key to write data onto RAM during 5 1 32 9 input editing with KEYPAD panel 6 1 64 Using F D key causes data writing onto nonvolatile 0 to 6 Internal PG inputs are output after being divided memory 7 Pulse oscillation mode A B 90 phase difference ESH 136h Gain 10 000 to 1 000 to 10 000 times signal Use or V key to write data onto RAM during Internal speed reference is output after pulse Ai2 editing with KEYPAD panel conversion Using F D key causes data writing onto nonvolatile 8 PG PD memory Pulse inputs for position encoder are directly output E55 137h Gain 10 000 to 1 000 to 10 000
51. times 9 PG PR Use A or V key to write data onto RAM during Pulse inputs for position command are directly editing with KEYPAD panel output Using F D key causes data writing onto nonvolatile E30 11Eh Motor OH 100 to 150 to 200 C memory protection It is effective when NTC thermistor is used with When the option is installed this is displayed temperature selected motor M1 M2 E56 138h Gain 10 000 to 1 000 to 10 000 times 1 50 to 75 to 200 C Use or V key to write data onto RAM during yes t It is effective when NTC thermistor is used with 44 editing with KEYPAD panel temperature selected motor M1 M2 Using F D key causes data writing onto nonvolatile 1208 205 CD h M1 M3 0 00 to 1 60 to 5 00 V memory operation When the AIO option is installed this is displayed level PTC E51 139h Bias 100 0 to 0 0 to 100 0 96 E33 121h INV OL early 25 to 90 to 100 Use A or V key to write data onto RAM during a 9 Input editing with KEYPAD panel 1221 MOL early 25 to 90 to 100 Using F D key causes data writing onto nonvolatile warning memory E3 123h M 0 to 100 E58 13Ah Bias 100 0 to 0 0 to 100 0 96 E 8 Use A or V key to write data onto RAM during 124h DB OLearly 0 to 80 to 100 analog input editing with KEYPAD panel warning Ai2 Using F D key causes data writing onto nonvolatile EJI 125h DB therma
52. to VG7 lt Y NO Execute motor parameter tuning function code HO1 Specify function code according to thermistor Check if activation level E32 is specified correctly when you use PTC thermistor Thermistor is defective Operate with spare thermistor 9 Inverter overload and motor overload Speed disagreement Inverter overload Motor overload Er9 OLU OL1 OL2 and OL3 Do electronic thermal relay characteristics match motor overload characteristics 1 YES Are data for electronic thermal relay function NO code F10 to 12 A32 to Specify correct level A34 or A48 to A50 correct 9 YES i Y Is load too heavy increase Specify large value to ASR input filter function code F64 C43 C53 or C63 NO Disable electronic thermal gt relay and connect external thermal relay Is load fluctuation large in operation though load is not heavy YES Is reference speed fluctuating Inverter fault is suspected NO Contact FUJI Y Readjust speed regulator such as ASR gain and constant of integration 10 PG error PG error P9 Is sensroless control used YES gt Specify sensorless control function code P01 or A01 mode NO Y Is wiring fro
53. used the power to be connected to the auxiliary control power input terminals RO and TO should be taken from a point downstream the filter If it is taken from a point upstream the filter the noise reduction effect is impaired 4 DC reactor connecting terminals P1 and P 1 These terminals are provided to connect the optional input power factor correcting DC reactor A jumper is connected between the terminals before delivery from the factory Remove the jumper before connecting the DC reactor 2 Do not remove the jumper when the DC reactor is not used Note The DC reactors are externally provided as standard equipment for 75kW or higher inverters Always use the DC reactor for those inverters 3 Connect a DC reactor for an inverter meeting the following conditions and having a rated motor output of 55 kW or less The capacity ratio between the power transformer and the inverter follows the Figure 2 3 4 You connect a thyristor load to the same power supply or you control to turn ON OFF a capacitor jkvi adjusting power factor Imbalance of 2 or more exists in power supply Power supply voltage imbalance rate Maximum voltage V Minimum voltage V Three phase average voltage V Improving input power factor is intended Power factor will be improved up to about 0 94 Power supply Earth leakage breaker Noise filter M agnetic contactor 9 Power source
54. 0 V 100 96 MF REF 11 Detected line speed 10 V xNmax LINE N 12 Motor temperature 10 V 200 C M TMP 13 Speed override 10 V 50 N OR 14 Universal Ai 10 V 4000 h U AI 15 PID feedback 10 V 420000 d PID FB 16 PID reference 10 V 20000 d PID REF 17 PID correction gain 10 V 4000 h PID G 18 Option Ai 10 V 7FFF h O AI 132h Ai2 function Oto 18 selection You can change the setting of a function indicated by 77 during operation You should stop operation to change the setting of other functions 5 5 Underline indicates a factory setting Items without underline have different factory settings according to capacity Communication C Control Functions of Frequen Fcode Function name Setting range 485 Link number Communication number Food address Eune Saiti 14511 AO1 function 0 to 1 to 31 code 485 E unction name etting range selection 0 Detected speed 1 0 to 10 Vdc 0 to xNmax speed number number N FB1 cot 201h Jump speed 0 to 24000 r min 1 Detected speed 1 0 to 10 Vdc 0 to Speed 1 speed N FB1 coe 202h Jump speed 0 to 24000 r min 2 Speed settig 2 before ACC DEC calculating 0 to Speed 2 10 Vde 0 16
55. 1000 to 2000A css 238h Acceleration 0 01 to 5 00 to 99 99s POS 305h 169 A9 h M1 Poles 2 to 4 to 30 poles time 3 100 0 to 999 98 PUS 306h 170 h M1 R1 0 00 to 30 00 96 1000 to 3600s 07 307 171 AB h M1 X 0 00 50 00 EST 239h Deceleration 0 01 to 5 00 to 99 99s o8 308h 172 ACh M1 Exciting 0 01 to 99 99A time 3 100 0 to 999 95 current 100 0 to 999 9A 1000 to 3600s 1000 to 2000A C58 23Ah S curve 3 0 to 50 96 309h 173 AD h M1 Torque 0 01 to 99 99A Start side current 100 0 to 999 9A usd 23Bh S curve 3 0 to 50 1000 to 2000A End side CE 30Ah 174 AEh M1 Slip 0 001 to 10 000 Hz ten 23Ch ASR4 0 1 to 10 0 to 200 0 times Driving P gain Pil 30Bh 175 AF h M1 Slip 0 001 to 10 000 Hz tt 23Dh ASR4 0 010 to 0 200 to 1 000 s Braking control when setting 1 000 30Ch 176 h M1 Iron loss 0 00 to 10 00 cee 23Eh ASR4 0 000 to 9 999 s Goetticient4 E F gain PB 30Dh 177 B1 h M1 Iron loss 0 00 to 10 00 coefficient 2 C63 23Fh ASR4 0 000 to 0 040 to 5 000 s PH 30Eh 178 B2 h M1 Iron loss 0 00 to 10 00 Input filter coefficient 3 240 ASR4 _ 0 000 to 0 005 to 0 100 s PS 30Fh 179 1 0 0 to 100 0 Detection sataration filter coefficient 1 2411 ASR4 0 000 to 0 002 to 0 100 s P 310h 180 B4h M1 Magnetic 0 0 to 100 0 Output filter sataration C86 242h Acceleration 0 01 to 5 00 to 99 99 coefficient
56. 15VG7S 2 mac FRN 11 15VG7S 4 Li RL2 SL3 T P1 U v w Screw size M6 FRN 18 5 22VG7S 2 FRN 18 5 22VG7S 4 us si HoHo es e Screw size M6 FRN 30VG7S 2 FRN 30 55VG7S 4 Screw size M8 G G Main circuit terminals FRN 37 55VG7S 2 FRN 75 110VG7S 4 Screw size M4 RO TO Kasea G FRN 75VG7S 2 Screw size M4 rem ca m EXER EI G G Screw size G M10 Other screw size M12 FRN 90VG7S 2 FRN 132 250VG7S 4 Screw size M4 26 pw v v wj EN NM NO G G Screw size G M10 Other screw size M12 FRN 280 315VG7S 4 M8 Screw size G Other screw size M10 wi e Screw size RO TO M4 G M10 Other screw size M12 G FRN 355 400VG7S 4 Screw size RO TO M4 M10 Other screw size M12 FRN 500 630VG78 4 v kk DT Dc Screw size RO TO M4 G M10 Other screw size M12 G is main circuit terminals position 2 18 FRN 710 800BVG7S 4 ae ee P N 2x4xO15 Control circuit terminals 7 Screw size M4 4x 012 4x 012 4x 12 IGBT stack U PHASE IGBT stack V PHASE IGBT stack W PHASE 2 19 Control circuit terminals Screw size M3 S EUIUJJ9 2 20 3 Test 3 1 Preliminary Check and Preparation Perform the following checks before starting operation 1 Check that the inverter is correctly wired Most importantly the inverter output terminals U V
57. 1d M38 826h 52 34 h Output voltage rms value on alarm 0 1V 1d M39 827h 53 35h Operation method on alarm 0000 to FFFF M40 828h 54 36 h Operation status on alarm 0000 to FFFF M41 829h 55 37 h Output terminal on alarm 0000 to FFFF M42 82Ah 56 38h Accumulated operation time on alarm 0 to 65535 h M43 82Bh 57 39 h DC link circuit voltage on alarm 0 1V 1d M44 82Ch 58 3Ah Inverter intemal temperature on alarm 1 C 14 M45 82Dh 59 3B h Heat sink temperature on alarm 1 C 1d M46 82Eh 60 3C h Main circuit capacitor capacity 0 to 100 M47 82Fh 61 3D h PC board capacitor life on alarm 0 to 65535 h You can change the setting of a function indicated by 77 during operation You should stop operation to change the setting of other functions 5 12 6 List of Inverter Protective Functions NWARNING e The motor coasts when an alarm is issued stop the motor An accident may occur e When you reset the inverter while applying the operation command the motor restarts suddenly Make sure the operation command is turned off before you restart Install a brake on the driven machine side if you need to output circuit Related Function Description Display function code DB resistor When the built in braking resistor overheats the inverter stops discharging ds E35 37 overheating and running You must set the function codes E35 to 37 correspond
58. 2768 to 32 67 1 ug B30h USER P48 32768 to 32767 90211 Password data 0 to 9999 ua B31h USER P49 32768 to 32767 2 150 B32h USER P50 32768 to 32767 103 903h Lift rated 0 0 to 100 0 to 999 9 m m ust B33h USER P51 32768 to 32767 m zum B34h USER P52 32768 to 32767 T 153 B35h USER P53 32768 to 32767 decns B36h USER P54 _ 32768 to 32767 lt Normal accel decel S curve 15 steps S curve 5 gt E are Method d B37h USER P55 32768 to 32767 For VG3 VG5 accel decel can be controlled via m USER PS6 55216505 52057 terminal 12 with 551 552 554 all OFF usi B39h USER P57 32768 to 32767 2 Method 2 158 B3Ah USER P58 32768 to 32767 For VG7 zero speed is selected with SS1 SS2 and 059 B3Bh USER P59 32768 to 32767 me B3Ch USER P60 32768 to 32767 e XR uet B3Dh rig P61 32768 to 32767 eorn 3 2 50 gt ue B3Eh USER P62 32768 to 32767 Lue Curve 0 to o U Ai2 103 909h S curve 5 to 50 B3Fh UsERP63 32768 to 32767 LO 90Ah S curve 6 0 to 50 96 I U Ai3 tH 90Bh S curve 7 Q to 50 96 UEH B40h USER P64 32768 to 32767 CI 90Ch S curve 8 01050 U Ai4 i518 90Dh S curve 9 0 to 50 ism 90Eh S curve 10 0 to 50 96 ES 90Fh Maker Oto1 Communication Fcode aduress Function name Setting range 485 number Link number ug B01h 219 _DB h
59. 3 4800 bps 4 2400 bps H35 423h RS485 01 Data length 0 8 bits 1 7 bits 435 424h RS485 0101102 Parity 0 No checking 1 Even parity 2 Odd parity 42511 RS485 0to1 Stop bits 0 2 bits 1 1 bit H38 426h RS485 0 0 to 60 0 s No response 0 0 Detection of communication break invalid time detection 9 4 to 60 0s Detection of communication break valid It is a function to do Er5 trip detecting the access disappearing for each station which includes an own station in the set time due to some abnormality no response etc from operation via RS485 4271 RS485 0 00 to 0 01 to 1 00 s Response The time to return the response is set to the demand by interval a host device Underline indicates a factory setting Items without underline have different factory settings according to capacity Communication Communication address N N address 2 Fcode Function name Setting range Fcode Function name Setting range ae Link number Link number number number H 0 428h RS485 0101102 447 Reserved2 0to6 Protocol 0 FUJI inverter protocol It is not necessary to set usually 1 SX bus FUJI private link protocol If these tuning are finished this data
60. 4000 to 4FFF PG correction coefficient 31Eh 193 C1 h M1 thermistor 0 to 1 to 3 selection 0 No use thermistor 1 NTC thermistor 2 PTC thermistor 3 Ai M TMP Please do the protection level setting of the motor at E30 E32 5 7 H High Performance Functio Communication address N Fcode Function name Setting range 485 4 Link number number HOt 40111 Tuning 0104 operation After writing the data this function s data code selection automatically returns to 0 0 Inactive 1 ASR system tuning 2 R1 L o tuning 3 Motor parameters tuning at stopping mode 4 Motor parameters tuning at runing mode The data after the tuning goes out when the power supply is turned off H02 All save function must operate when the maintenance preservation of the data is necessary Hoe 402h 14 Eh All Save 0 to 1 Target ROM No H1 20060 or later Function When tuning is executed at H01 and the internal data is written or when the data is written by way of the link system T Link field bus and RS458 etc the data goes out when the power supply of the inverter is turned off This function must operate when preservation is necessary After writing the data this function s data code automatically returns to 0 403h Data 0to1 initializing The data which the customer rewrote is ret
61. 59 83Bh 73 49 h Option monitor 5 32768 to 32767 S06 706h 6 6h Operation method 1 0000 to FFFF M60 83Ch 74 4Ah Option monitor 6 32768 to 32767 S07 707h 7 7 h Universal Do 0000 to 508 708h 8 8h Acceleration time 0 0 to 3600 0 s S09 709h 9 9h Deceleration time 0 0 to 3600 0 s 10 70Ah 10 Ah Torque limiter level 1 0 01 1d 511 70Bh 11 B h Torque limiter level 2 0 01 1d 512 70Ch 12 C h Operation method 2 0000 to FFFF M Monitoring Functio Communication Fcode address Function name Data setting range Link number M01 801h 15 F h Speed setting 4 ASR input 24000 to 24000 r min data Nmax 20000 M02 802h 16 10h Torque reference 0 0196 1d M03 803h 17 11 h Toque current reference 0 01 14 M04 804h 18 12h Magnetic flux reference 0 01 1d M05 805h 19 13h Output frequency reference 0 1Hz 1d M06 806h 20 14h Detected speed value 24000 to 24000 r min data Nmax 20000 M07 807h 21 15h Calculated torque value 0 01 1d M08 808h 22 16 h Calculated torque current value 0 01 1d Mog 809h 23 17 h Output frequency 0 1Hz 1d M10 80Ah 24 18h Motor output 0 1kW 1d M11 80Bh 25 19h Output current rms value 0 1A 1d M12 80Ch 26 1Ah Output voltage rms value 0 1V 1d M13 80Dh 27 1B
62. 594 1 86 52 Figure 9 2 c a un en 9 4 36 19 5 61 146 26 ACL 74B ZCAT2032 0930 Figure 9 3 Mounting Screw M6 X 4 W W Earth Terminal RF3100 F11 M8 RF3180 F11 M10 Dimension mm Filter type Cw w r m o RF3180 F11 RF3100 F11 RF3180 F11 Figure 9 4 9 5 Mounting Screw M6 X 6 Stud Terminal RF3280 F11 M12 X8 RF3400 F11 M16 X 8 RF3280 F11 RF3400 F11 Figure 9 5 Mounting Screw M6 X 6 Terminal M16 clear hole RF3880 F 11 Figure 9 6 35 F200160 Figure 9 7 9 6 Metal control panel RFI filter Inverter Power supply Shield wires tee mue he eee ete One See ee See Seek eee Pi Gee The shield of the shield wires is connected to the earth on the motor and fills the hole on the control panel E Motor for electrical shielding E Figure 9 8 Recommended installation wiring diagram For FRN3 7VG7S 4 to FRN7 5VG7S 4 FRN22VG78 4 to FRN220VG7S 4 Metal control panel RCD or Ferrite Shield wires S War an me fife ate w my et er her a TRU ate Meera Save eres The shield of the shield wires is connected to the earth on the motor and fills the hole on the control panel 7 Motor for electrical shielding Ferrite rin
63. 8 Torque bias reference 1 2 30 Under deceleration U DEC 37 TB1 38 TB2 31 Inverter overload early warning INV OL 39 DROOP selection DROOP 32 Motor overheat early warning M OH 40 Zero hold command for Ai1 ZH AI1 33 Motor overload early warning M OL 41 Zero hold command for Ai2 ZH AI2 34 DB overload early warning DB OL 42 Zero hold command for Ai3 option ZH AI3 35 Link transmission error LK ERR 43 Zero hold command for option ZH Al4 36 Load adaptive control under limiting ANL 44 Ai1 polarity change REV AI1 37 Load adaptive control under calculation ANC 45 Ai2 polarity change REV AI2 38 Analog torque bias hold TBH 46 Ai3 polarity change option REV AI3 39 to 47 Option DO1 to 9 O DO1 to O DO9 47 Ai4 polarity change option REV AIA 110h 134 86 h 2 terminal 0 to 2 to 47 48 Inverse mode of PID output PID INV function 49 PG alarm cancel PG CCL En 111 135 87h Y3terminal 0 to 3 to 47 functi 50 Undervoltage cancel LU CCL zu unction 51 Ai torque bias hold H TB 112h 136 88 4 terminal 0 to 4 to 47 n function 52 STOP1 i i dme STORE motor stops with normal deceleration 113h 137 89 h Y5 terminal 0 to 14 to 47 k function 53 STOP2 The motor stops with deceleratime 4 2n scelsreime 4 E20 114n 438 8Ah Y11 terminal 0 to 26 to 47 STOP2 function 54 STOP3 The motor stops with max torque Ee 115h 139 8
64. Bh Y12 terminal 0 to 26 to 47 STOP3 function 55 DIA data latch DIA option DIA Eee 116h 140 8C h Y13 terminal 10 to 26 to 47 56 DIB data latch DIB option DIB function 57 Mulitiwinding motor cancel SI MWS option 117 141 8D h Y14 terminal 0 to 26 to 47 MT CCL function 2 58 to 63 Option Di 1 2 3 4 5 6 0 011 to 6 d 118 142 BE h e 0 to 26 to 47 Ene 102h 121 79 h X2 terminal 0 to 1 to 63 o Lto 25 419n 143 8F Y16 terminal 0 to 26 to 47 function function 1031 122 7A h X3 terminal 0 to 2 to 63 on o o E25 11Ah 444 90 h Y17 terminai o to 26 to 47 function EH 1045 123 7B n terminal 0031063 function gei 11Bh 145 91 h Y18 terminal o to 26 to 47 mm function SEE 105h 124 7C h X5 terminal 0 to 4 to 63 i function teo 11Ch Y terminal 0000 to 001F E function i Ens 106n 125 7D h X6 terminal 0 to 5 to 63 normally Setting of normal state of Y1to Y4 RY function open closed 0 Normally open Em 107h 126 7E h X7 terminal 0 to 7 to 63 1 Normally close function 108h 127 7F h X8 terminal 0 to 8 to 63 function 109h 128 80 h X9 terminal 0 to 9 to 63 function ED 10 129 81 h X11 terminal 0 to 25 to 63 function Ei 10Bh 130 82 h X12 terminal 0 to 25 to 63 function You can change the setting of a function indicated by 7 during operation You should stop operation to change
65. Case p Use shielded twisted pair cable used as communication line YES 16 response interval with respect to send receive switching time of NO Specily ds Mi ION 232C 485 converter meet accor is s Icon device to be used 4860 39406 YES v Inverter noise is suspected Does decreasing baud rate Use Mode selection on no response f YES function code H34 down to gt error H32 to determine whether 2 400bps eliminate alarm you can continue operation v Contact FUJI 7 25 Y Other errors on writing v Refer to user s manual 19 Input phase loss NCAUTION e Turn on the power after you eliminate faults You may start fire e You can change the setting for the function code E45 to 1 to change the detection sensitivity of the input phase loss alarm Change the parameter along with the application of the DC reactor optional standard for 75 kW or more models You may damage your inverter if you set a wrong parameter Input phase loss Lin Is wiring connected to all main power supply NO Connect wiring for all terminals three phases L1 R L2 S L3 T YES Are screws on terminal YES Tighten screws on block loose terminal block No n Inverter fault or Is imbalance rate in three NO malfunction due to phase power supply more Min than 2 noi
66. Communication address Though you can access the codes F to U codes through Feode T gas name Data setting range these links these links are specifically designed to access the number Ink number code S for operation and control and the M for data M48 _830 5620 SE h Cooling fan ite O 1669595 monitoring M49 831h 63 3F h Speed setting 1 24000 to 24000 r min before multistep speed command data Nmax 20000 M50 832h 64 40h Speed setting 2 24000 to 24000 r min before calculation of accel decel data Nmax 20000 51 833h 65 41 h Speed setting 3 after speed limit 24000 to 24000 r min data Nmax 20000 Fcode 485 7 Function name Data setting range M52 834h 66 42 h Control output 1 0000 to FFFF number nk number M53 8358 67 43h Control output 2 0000 to FFFF 501 70101 1 1h Frequency speed reference Setting 1 24000 to 24000 r min M54 836h 68 44 h Control output 3 0000 to FFFF data Nmax 20000 M55 837h 69 45h Option monitor 1 0000 to FFFF 502 702h 2 2h Torque reference 0 0196 1d M56 838h 70 46 h Option monitor 2 0000 to FFFF 503 703h 3 3h Torque current reference 0 0196 1d M57 839h 71 47 h Option monitor 3 0 to 65535 504 70401 4 4h Magnetic flux reference 0 01 1d M58 83Ah 72 48 h Option monitor 4 0 to 65535 505 7050 5 510 Orientation position reference 0000 to FFFF M
67. D REV X1 X9 PLC and 1 The digital input terminals such as FWD REV and X1 X9 are generally turned on off between the CM terminal If turned on off using an external power source PLC Programmable Inverter logic controller and open collector outputs from the programmable logic controller the terminals may malfunction due to current 0 0 leak from the external power source In this case CM XN connect the external power source using the PLC 3 1 terminal as shown in Figure 2 3 12 Emi 2 When inputs are made through relay contacts use highly reliable relay contacts Fuji Electric s HH54PW Figure 2 3 12 control relays for example Protection against Current Leak 3 Transistor output terminals Y1 Y4 and CME from External Power Source 1 A circuit configuration as shown in the Transistor Output Terminals column of Table 2 3 4 is used Take care not to connect external power leads with reversed polarity 2 When control relays are used connect a surge suppression diode to each end of the exciting coil 4 Miscellaneous 1 The control terminal leads should be kept as apart from the main circuit leads as possible to prevent malfunction due to noise 2 The control leads inside the inverter should be secured to prevent direct contact with the live part of the main circuit the main circuit terminal blocks for example NNARNING e The shield of each control cable does not serve as a rein
68. D valid during KEYPAD panel operation EE TEETE NN MNT G Operation keys F Control keys 4 1 A LED monitor Four digit 7 segment display Used to display various items of monitored data such as setting frequency output frequency and alarm code B Auxiliary information indication for LED monitor Selected units or multiple of the monitored data on the LED monitor are displayed on the top line of the LCD monitor The symbol indicates selected units or multiple number The symbol A indicates there is an upper screen not currently displayed 100 indicators are not used C LCD monitor Used to display such various items of information as operation status and function data An operation guide message which can be scrolled is displayed at the bottom of the LCD monitor D Indication on LCD monitor Displays one of the following operation status with FWD Forward operation REV Reverse operation STOP Stop Displays the selected operation method REM External signal LOC KEYPAD panel COMM Communication terminal JOG Jogging mode The symbol W indicates there is a lower screen not currently displayed E RUN LED valid during KEYPAD panel operation Indicates that an operation command is being input by pressing the FwD o key F Control keys Used for inverter run and stop Forward operation command Rev Reverse operation command E Stop command G Operation keys Used for screen switching
69. EMC directive you must follow as close to these steps as possible 1 First check if your filter s rated current voltage and type are correct 2 Make holes according to the installation position of the filter on the control panel To reduce the contact resistance between the filter and the control panel remove paint around the installation holes to make the metal surface in contact with the installation surface of the filter sufficiently 3 Connect the input power supply to the input terminal LINE and the earth line to the earth stud of the filter Then use a wire as short as possible to connect the output terminal LOAD of the filter to the power supply input terminal of your inverter 9 1 4 Use shield wires to connect the output lines to the motor Use as short wires as possible Connect the earth to the earth terminals on both the motor and the inverter Electrically connect the shield wires such that the shield of the shield wires completely fills the periphery of the holes at the entrance to the control panel 5 If a ferrite ring is provided make sure the wire pass through the ferrite ring Wiring depends on the type of your inverter and follow the Figure 9 8 9 9 or 9 10 to wire 6 Use a shield wire to wire to the control terminals on your inverter Make sure that the shield of the shield wire is connected to earth Use as short wires as possible for all places Separate the wiring from the power supply to the filter and that f
70. F FRENIC 5000VG7S Series INSTRUCTION MANUAL High Performance Vector Control Inverter 200V Series 0 75kW FRNO 75VG7S 2 90kW FRNS90VG7S 2 CT Use 150 400V Series 3 TKW FRN3 7VG78S 4 400kW FRN400VG7S 4 710kW FRN710BVG7S 4DC 800kW FRN800BVG7S 4DC 200V Series 1 5kW FRNO 75VG7S 2 200V Series 3 7kKW FRN3 7VG7S 2 VT Use 110 110kW FRN90VG7S 2 HT Use 200 170 55kW FRN55VG7S 2 400V Series 5 5 kW FRN3 7VG7S 4 710kW FRN630VG7S 4 400V Series 3 7 kW FRN3 7VG7S 4 55kW FRN55VG7S 4 Fuji Electric FA Components amp Systems Co Ltd NCAUTION Read all operating instructions before installing connecting wiring operating servicing or inspecting the inverter Ensure that this instruction manual is made available to the final user of the inverter Store this manual in a safe convenient location The product is subject to change without prior notice INR HF51306 d E Instructions Thank you for purchasing our FRENIC5000VG7S series inverter This product is used to drive a 3 phase induction motor at variable speed As incorrect use of this product may result in personal injury and or property damage read all operating instructions before using As this manual does not cover the use of function cords and option cards etc refer to FRENIC5000VG7S Users Manual Safety Instructions Read this manual carefully before installing connecting wiring oper
71. Iron loss 0 00 to 10 00 1 Active coefficient 1 HED 43Ch Load adaptive 0 to 3 R5 50Fh M2 lronloss 0 00 to 10 00 control 0 Inactive coefficient 2 function 1 1 Method 4 Ra 510h M2 Iron loss 0 00 to 10 00 coefficient 3 an 511h M2 Magnetic 0 0 to 100 0 n Magnetic 10 0 100 0 96 3 Method 3 saturation 43Dh Load adaptive 0 to 1 coefficient 1 conmo 1 0 Winding up on forward rotation 512h M2 Magnetic 0 0 to 100 0 1 Winding down on forward rotation saturation coefficient 2 Hoe 43Eh Winding up 0 0 to 999 9 m min speed D 513h M2 Magnetic 0 0 to 100 0 96 saturation 43Fh Counter 0 00 to 600 00 t coefficient 3 weight HEH 3 Rea 514h M2 Magnetic 0 0 to 100 0 96 no 440h Safety 0 50 to 1 00 to 1 20 saturation coefficient for coefficient 4 rated torque Fm m 5151 M2 Magnetic 0 0 to 100 0 96 Hes 441h Machine 0 500 to 1 000 saturation efficiency coefficient 5 Heb 442h Rated loading 0 00 to 600 00 t Ree 516h M2 Secondary 0 001 to 9 999 s HEB 444h Alarm data 001 time constant delete If these tuning are finished this data code returns to 0 Re3 517h M2 Induced 0 to 999 V 446h Reserved 1 0 to 9999 Os Standard gea 518h M2 R2 0 000 to 5 000 1 Lift correction 2 to 9999 Undecided coefficient 1 TERES s Res You can change the setting of a function indicated by 7 during operation Sigh Mod 9 000 to 5 000 You should stop operation to change the setting
72. Or shorten wiring length Decrease load torque Or increase inverter capacity Is acceleration time function code F07 C46 C56 or C66 Increase acceleration time short Is moment of inertia of motor or load large NO YES Does motor terminal voltage drop NO YES Is load torque large NO v Is correct torque boost function code A46 specified NO Increase torque boost 4 Motor generates abnormal heat Motor generates abnormal heat Is torque boost too large NO Does motor operate at very low speed continuously NO Is load too heavy NO Is inverter output voltage U V W balanced Inverter fault or malfunction due to noise is suspected Contact FUJI Do you use special purpose motor NO Reduce moment of inertia of load Or increase inverter capacity Inverter fault or malfunction due to noise is suspected Contact FUJI YES Contact FUJI Decrease torque boost value Use motor dedicated to inverter Decrease load or increase motor capacity Motor is defective 7 2 2 Malfunctions Followed by Alarms 1 Overcurrent 1 Vector control and sensorless vector control Over current IPM Error Is the carrier frequency setting NO ES Specify the carri
73. UL standard are as valid as produces approved by the CSA standard 2 Notes See the following notes when you use your inverters as UL cUL approved products CAUTION for UL cUL requirements NCAUTION Hazard of electrical shock Disconnect incoming power before working on this control Dangerous voltage exists until charge lights is off More than one live circuit Use 60 75 Cor 90 C copper wire only A Class 2 circuit wired with class1 wire Field wiring connection must be made by a UL Listed and CSA Certified closed loop terminal connector sized for the wire gauge involved connector must be fixed using the crimp tool specified by the connector manufacturer Connect the power supply to main power supply terminals via the Molded case circuit breaker MCCB or the earth leakage circuit breaker ELCB to apply the UL Listing Mark See Instruction Manual basic connection diagram Fig 2 3 1 In case of using auxiliary control power input RO TO connect it referring to Instruction Manual Basic connection diagram Fig 2 3 1 Solid state motor overload protection is provided in each model See Users Manual MHT263LJ for details NCAUTION Tightening torque and wire range 1 60 C 75 C copper wire CT HT Use Voltage Inverter type Required torque Ib inch N m Auxiliary FRNI Main control power 31 0 31 0 3 5 35 51 3 10 6 21 1 2 i um 48 27
74. USER P1 32768 to 32767 0 B02h 220 DC h USER P2 32768 to 32767 ug B03h 221 DD h USER P3 32768 to 32767 u04 B04h 222 DE h USER P4 32768 to 32767 un B05h 223 DF h USER P5 32768 to 32767 B06h 224 E0 h USER P6 32768 to 32767 uM B07h 225 E1h USER P7 32768 to 32767 ug B08h 226 E2h USER P8 32768 to 32767 uo B09h 227 h USER P9 32768 to 32767 ua BOAh 228 _E4 h USER P10 32768 to 32767 BOBh USER P11 32768 to 32767 ule BOCh USER P12 32768 to 32767 ua BODh USER P13 32768 to 32767 UH BOEh USER P14 32768 to 32767 us BOFh USER P15 32768 to 32767 us B10h USER P16 32768 to 32767 un B11h USER P17 32768 to 32767 us B12h USER P18 32768 to 32767 us B13h USER P19 32768 to 32767 ueg B14h USER P20 32768 to 32767 uel B15h USER 21 32768 to 32767 uec B16h USER P22 32768 to 32767 ue3 B17h USER P23 32768 to 32767 geg B18h USER P24 32768 to 32767 ues B19h USER P25 32768 to 32767 u25 B1Ah USER P26 32768 to 32767 uel B1Bh USER P27 32768 to 32767 You can change the setting of a function indicated by 7 during operation You should stop operation to change the setting of other functions 5 11 Function codes S and are codes to access the inverter through links RS485 T Link SX communication field bus etc You cannot use them with the KEYPAD panel Underline indicates a factory setting Items without underline have different factory settings according to capacity
75. able for KEYPAD WE KP 10 Torque detection DIT 20 PID control cancel N PID 117 Torque detection 2 T T2 21 Inverse mode changeover IVS 12 KEYPAD operation mode KP 22 Interlock signal for 52 2 IL 13 Inverter stopping STP 23 Write enable through link WE LK 14 Operation ready output RDY 24 Operation selection through link LE 15 Magnetic flux detection signal MF DT 25 Universal DI U DI 16 Motor M2 selection status SW M2 26 Pick up start mode STM 17 Motor M3 selection status SW M3 27 Synchronization command PG PR optional 18 Mechanical brake release signal BRK function SYC 19 Alarm indication signal 1 AL1 28 Zero speed locking command LOCK 20 Alarm indication signal 2 AL2 29 Pre exiting command EXITE 21 Alarm indication signal 4 AL4 30 Speed reference limiter cancel N LIM 22 Alarm indication signal 8 AL8 Related function F76 F77 F78 23 Fan operation signal FAN 31 H41 torque reference cancel H41 CCL 24 Auto resetting TRY 32 H42 torque current reference cancel H42 CCL 25 Universal DO U DO 33 H43 magnetic flux reference cancel H43 CCL 26 Heat sink overheat early warning INV OH 34 F40 torque limiter mode 1 cancel F40 CCL 27 Synchronization completion signal SY C 35 Torque limiter 2 Torque limiter 1 TL2 TL1 28 Lifetime alarm LIFE 36 Bypass from ramp function generator BPS 29 Under acceleration U ACC 37 3
76. aking unit should be used 1 Connect the braking unit terminals P and N to the inverter terminals P and N Lay out so that the wiring length will not External braking resistor DB exceed 5m The two leads should be twisted or in close contact parallel 2 Connect the braking resistor terminals P DC reactor and DB to the braking unit terminals P DCR and DB Lay out so that the wiring length will not exceed 10m The two leads should be twisted or in close contact parallel When the inverter terminals P and N are not used they should be left open Never short these terminals or directly connect the braking resistor Doing so may break the inverter 3 Auxiliary contacts 1 and 2 of the braking unit have polarity When connecting a PWM Converter see the instruction manual for the unit Figure 2 3 6 Connection Diagram 200V 75kW or Higher and 400V 132kW or Higher Inverters More than one braking units or braking resistors may be needed according to a model For the details of connection refer to the instruction manual for the braking unit 2 10 7 Inverter grounding terminals GG The inverter grounding terminals must be grounded to ensure your safety and for noise measures The Technical Standards for Electric Equipment requires metallic frames of electric equipment be grounded to prevent disasters such as electric shock and fire Connect the terminals as described below
77. alamities and secondary disasters 8 5 9 Compliance with Standards 9 1 Compliance with UL cUL Standards 9 1 1 Overview The UL standard is an abbreviation for Underwriters Laboratories Inc and is a safety standard for preventing fires and other accidents and protecting users servicemen and general people in the United States The cUL standard is a standard which the UL constituted to meet the CSA standard Products approved by the cUL standard are as valid as produces approved by the CSA standard 9 1 2 Notes See the notes on page 0 7 when you use inverters as UL cUL approved products 9 2 Compliance with European Standard The CE marking presented on Fuji products is related to the Council Directive 89 336 EEC and the Low Voltage Directive 73 23 EEC for the Electromagnetic Compatibility EMC in Europe Compliant standards EN 61800 3 1997 EN 50178 1997 Only the models in the 400V series comply with the standards above among the FRENIC5000 VG7S series The 200V series do not conform to the standards Please note that products of the CT HT use 18 5 kW and the VT use 22 kW do not comply with the standards and if you need to use compliant products you should use the products of the CT HT use 22 kW and the VT use 30 kW which are models with larger capacities by one grade 9 3 Compliance with Low Voltage Directive 9 3 1 Overview Inverters are subject to the Low Voltage Directive in Europe Fuji has obtained an approval for
78. an change the setting of a function indicated by T during operation You should stop operation to change the setting of other functions Underline indicates a factory setting Items without underline have different factory settings according to capacity O Optional Functions Communication address Function name Setting range 485 Link number number ot 601h 245 F5 h DIA function 0to1 select 0 Binary 1 BCD 602h 246 F6 h DIB function 0to 1 Select 0 Binary 1 BCD 003 603h DIA BCD input 99 to 1000 to 7999 speed setting o4 604h DIB BCD input 99 to 1000 to 7999 speed setting 05 605h Pulse 001 feedback 0 Build in PG select 1 PG PD option ol 606h Line speed 100 to 1024 to 60000 P R detection digital PG pulses out 607h Line speed 0 to 1000 to 9999 detection digital Pulse correction function 1 08 608h Line speed 0 to 1000 to 9999 detection digital Pulse correction function 2 08 609h Definition of 0 to 16 absolute PG signal input 60 Magnetic pole 0000 to FFFF position offset ol 60Bh Salient pole 1 000 to 3 000 ratio aie 60Ch Pulse 0102 0 PG PR option select N 1 Internal input 60Dh Pulse train 0102 0 Phase difference 90 between A phase and B phase 1 A phase Reference pulse B phase Reference sign 2 A phase Forward pulse
79. an for models of 630kW is 400 to 420V 50Hz or 400 to 440 60Hz Obtain a transformer when using the fan for the power supply voltage that is not mentioned above 3 The 24V power system and the 15V power system are insulated inside the inverter unit Figure 2 3 1 2 Basic Wiring Diagram 2 6 Dedicated 1 2 motor Relay output RD Y Operation ready Alarm relay output for any fault Transistor output 1 RUN Inverter running Transistor output 2 N EX Speed existence Transistor output 3 N AG Speed agreement Transistor output 4 N AR Speed equivalence Signal output section Analog output 1 Analog output 2 Analog output 3 2 3 2 Wiring of Main Circuit and Grounding Terminals Table 2 3 1 Functions of Main Circuit and Grounding Terminals Terminal symbol Terminal name Description L1 R L2 S L3 T Main circuit power input terminals Connected with three phase power source U V W Inverter output terminals Connected with three phase motor RO TO Auxiliary control power input terminals Connected with the same AC power source as used for main circuit as back up power source for control circuit P1 P DC reactor connecting terminals Connected with optional input power factor correcting DC reactor P DB Braking resistor connecting terminals Connected with optional braking resistor P N DC link circuit terminals Supplies DC link circuit voltage Connected with
80. ated parts such as AC cooling fan When such DC power inputs are used reconnect the fan power switching connector CN RXTX inside the inverter to RO TO as shown in Figure 2 3 6 and apply an AC power to the terminals RO and TO For details see Figure 2 3 9 Note The fan power switching connector CN RXTX is normally connected to L1 R L3 T not reconnect the connector when no DC power inputs are used Always connect the same AC voltage as used for the main circuit to the auxiliary control power input terminals RO and TO Failure to do so deactivates the fan which may overheat OH1 and then fail the inverter NCAUTION e Do not connect the fan power switching connector CN RXTX inside the inverter to a wrong terminal Doing so may fail the inverter e When DC power inputs are used apply an AC power to RO and TO to drive the fan Failure to do so may fail the inverter 2 11 18 5kW 630kW Inverter unit Earth Noise filter Magnetic leakage contactor breaker TS Power Source Jumper 2 not provided for 75 kW or higher units x 0 2 al Mui 2 ReconnectedforDC power inputs Figure 2 3 7 Reconnection of Fan Power Switching Connector 18 5kW 630kW PWM converter RHC series P Earth leakage Magnetic Filter breaker contactor Power Source
81. ating servicing or inspecting the inverter Familiarize yourself with all safety features before using the inverter In this manual safety messages are classified as follows NNARNING Improper operation may result in serious personal injury or death Improper operation may result in slight to medium personal injury or CAUTION property damage Situations more serious than those covered by CAUTION will depend on prevailing circumstances Always follow instructions Instructions on use WARNING e This inverter is designed to drive a 3 phase induction motor and is not suitable for a single phase motor or others as fire may result e This inverter may not be used as is as a component of a life support system or other medical device directly affecting the personal welfare of the user e This inverter is manufactured under strict quality control standards However safety equipment must be installed if the failure of this device may result in personal injury and or property damage There is a risk of accident Instructions on installation NCAUTION e Mount this inverter on an incombustible material such as metal There is a risk of fire e Do not place combustible or flammable material near this inverter as fire may result e The inverter housed in 18 5kW or over should be installed in a place where no one can touch it easily Electric shock or injury may result NCAUTION e Do not hold or ca
82. ave data without reoccurence of Memory error you can operate the inverter Check the printed circuit board visually for dusts When the function data are abnormal or memory error occurs frequently while function data are normal an inverter fault is suspected Contact FUJI 15 KEYPAD panel communication error KEYPAD panel communication error Related code F02 Er2 Are KEYPAD panel connector and Socket inserted firmly Treat defective part NO Turn off power supply and charge lamp then turn on again Inverter is normal You can continue to operate Does KEYPAD YES If KEYPAD panel communication error occurs frequently inverter fault is suspected Contact FUJI panel display normal data Inverter is defective Contact 7 23 16 CPU error and A D converter error CPU error A D converter error Er3 Er8 Is there short circuit on PCB YES Is dust attached on PCB gt Treat defective part NO Inverter fault is suspected Contact FUJI 17 Output wiring error Output wiring error Er7 Is inverter output YES wiring U V W disconnected Connect following wiring diagram E Do motor parameters Review data and execute function code P and NO x A match companion gt motor parameter tuning motor function code H01 again
83. breaks down OH1 by setting this parameter M Emergency procedure SIPPING value Method of alarm 0 10 H70 When the DC fan breaks down When the DC fan breaks down OH1 alarm will be detected OH1 alarm will not be detected The function to release the alarm detection can be used with the software of the table below Software that can be used RFVG7 H10073 or more RFVG7 H20073 or more If you leave the inverter fan stopped the inverter may set off overheating alarm OH1 OH3 or may decrease the life of electrolytic capacitors on the printed circuit board in the unit because of partial rise in heat and what is worse the unit may get problem If DC fan stops be sure to exchange the DC fan or set the function H70 factory shipping value as early as possible Contact us about DC fan exchange procedure As a problem may occur 7 17 7 External alarm Externalalarm OH2 Isalarmterminal of Related codes E01 toE14 externaldev ice Connectalarmterminal connected digital When you do not want to inputterminal do so change definition of X terminal to which digitalinputterminal Externalf ault THR Xterminal assigned Isalarmfunctionof connected external device in operation Inverterfault is suspected ContactFUJl Is overheatalarm signalof FUJI standard braking resistor input Eliminate causeof externaldev icealarm Is ambie
84. ce and component replacement operations Remove metal jewelry such as watches and rings Use insulated tools Never modify the inverter Electric shock or injury may result For the replacement parts contact your nearest service center Table 8 2 1 Periodical inspection list Check parts Check items How to inspect Evaluation Criteria Environment 1 Check the ambient temperature humidity vibration atmosphere dust gas oil mist water drops 2 Is the area surrounding the equipment clear of foreign objects 1 Conduct visual inspection and use the meter 2 Visual inspection 1 The specified standard value must be satisfied 2 The area is clear KEYPAD panel 1 Is the display hard to read 2 Are the characters complete 1 2 Visual inspection 1 2 The display can be read and is not abnormal Structure such as a frame or cover 16 there abnormal sound or vibration Are nuts or bolts loose Is there deformation or damage 16 there discoloration as a result of overheating 5 Are there stains or dust 1 2 3 4 1 Visual and aural inspection 2 Tighten 3 4 5 Visual inspection 1 2 3 4 5 Not abnormal Common 1 Are there loose or missing nuts or bolts 2 Are there deformation cracks damage anddiscoloration due to overheating or deterioration in the equipment and insulation 3 Are there stains and dust 1 Tighten 2 3 Vis
85. circuit power terminals L1 R L2 S L3 T and the auxiliary control power terminals RO TO 6 2 7 Function Description Arranged by Function 7 1 If You Think Defective NWARNING After the inverter protective function was activated and you removed the cause if you reset the alarm while the operation command has been set to ON the inverter restarts Reset the alarm after you confirm the operation command has been set to OFF You may be injured 7 1 1 If You Think Defective An inverter may not operate as instructed while you think you specified the operation command and the speed reference properly or you may not reset the alarm to restart operation Also an alarm may occur frequently to obstruct the operation of a facility If this is the case use the KEYPAD panel to identify the cause of the malfunction or the alarm If you still cannot identify the cause or you suspect an inverter fault or damaged parts contact the shop you purchased the inverter or the FUJI s sales representative 7 1 2 What You Should Check First This section describes how to use the KEYPAD panel to investigate causes though the protective function is not activated but an inverter does not operate as instructed Then the flowcharts illustrate the procedures 1 Is the inverter ready for operation It takes about one minute before an inverter becomes ready for operation after you turn on the main circuit You can view the CHARGE lamp o
86. code returns to 0 2 Modbus RTU protocol 0 Inactive Please set 1 SX bus protocol when you use the PC 1 ACR system tuning loader of the VG7 exclusive use 2 Voltage gain tuning execution without connecting mi 429h 209 D1 h Torque 005 motor 0 Internal ASR output 3 Voltage sensor offset tuning 1 Al terminal input T REF 4 Current sensor balance tuning 2 DIA card input 5 Magnet pole position tuning for SM driving 3 DIB card input 6 Shunt resistor gain tuning 4 Link input 448 Reserved 3 0 to 9999 5 PID 0 standard 42Ah 210 D2 h Torque current 0 to 4 1 to 9999 Undecided reference 0 Internal ASR output 449h Reserved 4 0 to 9999 selection op 1 Al terminal input IT REF 0 standard 2 DIA card input 1 to 9999 Undecided 3 DIB card input 4 Link input H3 42Bh 211 h Magnetic flux 0 to 3 A Alternative Motor Paramete 0 Internal calculation value selection mm 1 Al terminal input MF REF Cn N address 2 Function setting value H44 Fcode Function name Setting range 3 Link input 485 Link number number HH 42Ch 212 D4h Magnetic flux 10 to 100 96 801 5018 M2 Control 0 1 u E value 2 is an induction motor only for the vector control H6 42Eh 215 D7 h Observer 0102 0 Vector control with PG Mode select o Inactive 1 Vector control without PG 1 Active load disturbance observer Roe 502h M2 Rated 0 00 t
87. comes excessive _ UPAC error Activated when a hardware failure in the UPAC option a communication error 6 1 Related It is not activated when the sensorless control or the V f control is selected Function Description Display function code Inter inverter Activated when a communication error occurs in an inter inverter E h communication communication using the high speed serial cards optional error IPM error Activated when the self cut off function of the IPM operates due to an ic overcurrent or overheat Input phase The inverter is protected from being damaged due to input phase loss e loss Undervoltage Activated if the DC link circuit voltage decreases to the undervoltage level due F14 to a reduction in the supply voltage The alarm output is not issued when the DC link circuit voltage decreases and the function code F14 is set to 3 to 5 m Undervoltage detection level 200V series 186Vdc 400V series 371Vdc NTC thermistor Activated if the thermistor circuit is disconnected when the application of NTC arh 1 disconnection thermistors to corresponding motors M1 2 3 is specified with the function 47 codes P30 A31 and A47 Overcurrent Activated if the momentary value of the inverter output current exceeds the nr overcurrent detection level due to a short circuit or ground fault Inverters with a capacity of 15 kW use an IPM Intelligent
88. creen for that code where its setting can be checked or changed 2 CHECK DATA If this is selected a data list of function codes appears Select a desired code to check its setting Similar to the SET DATA above data setting screen can be selected where its setting can be changed 3 MONITOR This screen is used as operation status monitor to check various data 4 CHECK This screen is used to check status of inverter and optional analog input output and digital input output signals 5 MAINTENANCE This screen is used to check maintenance INFO information including inverter status life expectancy communication errors and ROM version 6 MEASURE Maximum and average currents and average braking LOAD FACTOR power can be measured to determine load factor 7 ALARM INFO This screen is used to check operation status and status at the time of the latest alarm 8 ALARM This screen is used to check the latest alarm multiple HISTORY alarms that occurred at the same time and alarm history Select an alarm and press check cause of that alarm and troubleshooting information 9 COPY DATA Function code settings for an inverter can be stored and copied to another inverter 3 Function When a function is selected from program menu the corresponding function screens screen appears for execution of that function 4 Detailed Functions that cannot be executed by function screens change of function code information settings and indication o
89. d Grounding Terminals 78 2 7 2 3 3 Wiring of Control Terminals 2 14 2 3 4 Terminal Arrangement Chart 2 18 3 Test Run 3 1 3 1 Preliminary Check and Preparation 3 1 3 2 Operating Methods usss 3 1 3 3 Test Run 3 1 4 KEYPAD Panel 4 1 4 1 Appearance of KEYPAD Panel 4 1 4 2 Alarm Mode 4 3 4 3 KEYPAD Operation System Hierarchical Structure of LCD Screens 4 4 4 3 1 During Normal Operation 4 4 4 3 2 When an Alarm Raised Occurs 4 4 4 3 3 Program Mode aaa 4 6 5 Function Selection 5 1 6 List of Inverter Protective Functions e 6 1 7 Function Description Arranged by Function mm 7 1 7 1 If You Think Defective 7 1 7 1 1 If You Think Defective sn T 1 7 1 2 What You Should Check First 7 1 7 2 Checks Using Flowchart TEE US UP 7 3 7 2 1 Malfunctions not Followed by Alarms EIRENE Ss RN NES ME 7 3 7 2 2 Malfunctions Followed Alarms 7 11 8 Maintenance and Inspection 8 1 8 1 Daily Inspection ECCE ES 8 1 8 2 Periodical Inspection CREARE VE EGRE FE RENE 8 1 8 3 Measurement of Main Circuit Electrical Quantity QUE 8 4 8 4 Insulation Test 8 5 8 5 Parts Replacement m 8 5 8 6 Inquiries about Products and Product Guarantee QUE NW 8 5 9 Compliance with Standards gt 9 1 9 1 Compliance with UL cUL Standards 9 1 9 1 1 Overv
90. d persons e Before working check that the power supply is shut off open Failure to do so may lead to electric shock e Do not use any lead size other than specified Doing so may lead to fire 2 4 Basic Wiring Diagram 1 FRNO 75VG7S 2 FRN90VG7S 2 FRN3 7VG7S 4 FRN630VG7S 4 Transformer 3 Dedicated 1 DCREACTOR Braking option resistor option Power supply D motor BO im 3 phase 50 60Hz 2 Magnetic Inverter unit MCCB or ELCB contactor FRENIC5000VG7S r reactor option NTC H2 thermistor Link Speed 12 setting input Analog input 1 Analog input 2 EA Forward operation c Processing controller command oe Reverse operation 4 Spey Y 8 command i n 1 Digital input 1 1 1_1 2 SS1 Multistep speed selection ae Digital input 2 e X2 1 SS2 Multistep speed selection 1 2 5 Digital input 3 e X3 a SS4 Multistep speed selection 2 Digital input 4 e 9534 6 X4 1558 Multistep speed selection ud Digital input 5 9 RT1 ASR time selection m Digital input 6 X6 RT2 ASR time selection 2 Digital input 7 9 BX Coast to stop command i RST Alarm reset Digital input 9 4 9 THR Trip command i 1 cod
91. e make setting F10 Electronic thermal 4 Link enabled Inactive 5 PID output 0 Inactive When you use the motor only for VG F43 2Bh 102 66 h Torque limiter 0 to 5 1 Active for 4 pole standard motor with self cooling value 0 Internal preset value by F45 fan 1 Ai terminal input value TL REF2 Acti i i selection 2 Active for Inverter motor with separate cooling fan 2 DIA card input FH Bh 87 57h M Electronic 0 01 to 99 99A 3 DIB card input thermal 100 0 to 999 9A En overload relay o 4 Link enabled Level 1000 to 2000A 5 PID output Fe Ch 88 58h M1 Electronic 10 5 to 75 0 min FHA 2Ch 103 67 h Torque limiter 300 to 150 to 300 thermal value overload relay level 1 Thermal time E constant F45 2Dh 104 68 h Torque limiter 300 to 10 to 300 value o Eh Restart mode 0 to 5 vej 2 after 0 Inactive Trip and alarm when power failure occurs level 2 momentary N FYB 2Eh 105 69 h Mechanical 300 00 to 0 00 to 300 00 power failure 1 Inactive Trip and alarm when power recovers loss This wh hanicai 2 Inactive Deceleration to stop and trip and alarm compensation earns Susa O Saa en 2Fh 106 GAh Torque bias 300 00 to 0 00 to 300 00 set 1 i 4 Active Momentarily stops and restarts at speed on set value can be added to the torque reference power failure 5 Active Momentarily stop
92. ent 110 option 2 HT Overload t 200 1709 27 Option monitor 5 DEC Displayed with use of Overload torque h option 28 Option monitor 6 DEC Displayed with use of option F56 38h LED Display 0 to 1 at stop mode Change of the display on F55 when the motor is stopping The corresponding data is speed 0 load shaft rotation speed 13 and line speed 14 0 Speed reference r min 1 Speed feedback r min F51 39h LCD 0to 1 Selection Change of operation mode display on Keypad panel 0 Operation guide State of operation Direction of rotation 1 Bar graph monitor Speed Current Torque 58 LCD 0107 Language 0 Japanese 1 English 2 German 3 French 4 Spanish 5 Italian 6 Chinese 7 Korean Fog 3Bh LCD 0 to 5to 10 Contrast 0 Soft to 10 Hard 3Ch Output unit Oto1 selection kW The unit of inverter power consumption and motor or HP M1 2 3 of the function setting is defined 0 kW 1 HP FB 3Dh 107 6B h ASR1 P gain 0 1 to 10 0 to200 0 times You can change the setting of a function indicated by 7 during operation You should stop operation to change the setting of other functions 5 3 Underline indicates a factory setting Items without underline have different factory settings according to capacity C
93. er frequency setting OC IPE between 2 and 15kHz between 2 and 15kHz YES 18 inverter output wiring U V W short circuited to ground YES Disconnect output wiring and make d Eliminate ground fault sure no continuity with ground NO Is inverter inside wiring circui short circuited to ground YES You must replace motor Make sure no continuity gt Contact FUJI between U V or W terminal of motor and ground NO Y Increase data for exciting current Did overcurrent happen during motor YES function code 8 or A10 parameter tuning gt and execute motor parameter function code 1 tuning again NO v YES Is sensoless control code P01 or A01 selected NO v Is PG pulse number specification NO correct gt Specify again according to motor PG YES Y Are there any problems with wiring from PG Is shield line connected wrongly YES signal line or power line 4 Adjust wiring disconnected signal line twisted with power line Is PG defective YES is oscilloscope to check PG vtm Replace motor PG Inverter fault is suspected Contact FUJI ovo Did overcurrent alarm occur on rapid YES Increase acceleration deceleration times acceleraion deceleration code F07 F08 C46 C47 C56 C57 C66 or C67 longer and operate
94. er inverters 20 to 55Hz 2m s 55 to 200Hz 1m s Table 2 1 2 Output Reduction Rates at Higher Altitudes Altitude Output Current Reduction Rate 1 000m or less 1 00 1 000 1 500m 0 97 1 500 2 000m 0 95 2 000 2 500m 0 91 2 500 3 000m 0 88 2 1 2 2 Installation Procedure 1 Install the product onto a rigid structure in the vertical direction with the letters FRENIC5000 VG7S seen from the front and fix with specified bolts Do not install upside down or in the horizontal direction NCAUTION Failure to do so may lead to injury 2 The inverter generates heat during operation Reserve a space as shown in Figure 2 2 1 to ensure a sufficient flow of cooling air The heat is radiated Main body from the top Do not install the inverter under any ERN VOTE unit susceptible to heat Right X 20 mm or more for 22 kW or lower inverters X 50 mm or more for 30 kW or higher inverters Figure 2 2 1 3 The cooling fins heat sink are heated to almost 90 C during operation of the inverter The inverter mounting surface should be made of a material capable of withstanding this temperature rise NCAUTION The fins may burn your skin NWARNING e Install the inverter onto an incombustible material such as metal Failure to do so may lead to fire 4 When storing the inverter in a control panel for example sufficiently ventilate the
95. erminal Ground E Control L3 T U V W P1 P N control Control 3X2 6 2113 3 2 6 2 13 3 2 26 7 2 4X2 21 2X2 4X2 21 2X2 8 8 4 A Se X 3X2 26 7X2 3X2 26 7X2 3X2 26 7X2 6 2 1X2 2X2 16 07 83 652 m 3 1X2 13 3 42 4X2 1 a oc 2 N olny OW 01 oN N Aloo w NI gt N 2 0 2 470 67 4X2 107 2 3 4 7 4 0 4 0X2 250X2 107 2X2 107 2X2 127X2 250X2 300X2 350X2 4 127X2 152X2 177 2 1 4 14 2 1 5 3 14 8 4 6 2 1 13 3 6X2 4 212 3 26 7 2 10 124 10 6 1 2 2 51 18 5 5 8 425 239 48 27 3 5 119 3 13 5 119 13 5 5 310 31 35 3 5 0 3 239 27 0 3 0 75 2 2 31 0 31 3 7 3 5 3 51 5 1 14 2 1 2 1 10 5 3 6 13 3 6X2 13 3X2 8X2 8 4X2 10X2 5 3X2 3 26 7 2 13 21 2 26 10 6 1 2 4 6 1 2 0X2 3 0X2 4 0X2 2 67 4X2 85X2 107 2X2 33 6 1 0 7 5 55 5 5 4 2 2 33 6 2 1 0 53 5 3X2 26 7X2 8 8 4 3 2 26 7 2 2 2 33 6 2 2 2 33 6 2 3 0 85 4 0 107 2 1X2 42 4X2 13 3 1X2 1 0X2 1 0 2 4 55 52 1 0X2 2 0 2 3 0X2 3 67 4 2 85 2 26 7 3 0X2 3 0 2 4 0 2 2 28 07 1 02 0 7 107 22 127 2 152X2 53 5 1 3 0 2 250 2 300 2 350 2 270 350 2 400 2 500 2 3 0 203 2 203 2 203X3 127 107 2X3 127X3 152X3 85 152X3 152X3 203X3 250 127
96. ex oe e curet RX TX TX SDM DEP qu vip tgp uto Serial interface RS485 1 Use twisted cables or shielded cables for the wire indicated with T pi The shielded wires should be basically grounded However when the wires are influenced by induction noise from external devices they may be connected to CM 11 THC or ICM to reduce such influence 2 When connecting a DC REACTOR remove the jumper wire between the P1 and P terminals The DC REACTOR comes with 75kW or larger inverters as a standard accessory supplied separately from the unit Be sure to connect the REACTOR to the inverter 3 The power supply for cooling fan for motors of 7 5kW or less is single phase Connect to the FU and the FV terminals The cooling fan for models of 7 5kW or less for the 400V series is 200V 50Hz or 200 to 230V 60Hz The cooling fan for models of 11kW or more for the 400V series is 400 to 420V 50Hz 400 to 440 60Hz Obtain a transformer when using the fan for the power supply voltage that is not mentioned above 4 The 24V power system and the 15V power system are insulated inside the inverter unit Figure 2 3 1 1 Basic Wiring Diagram Speed magnetic flux calculator Signal output section T gt im THCY THC Y5C Relay output RD Y Operation ready Alarm relay output for any fault Transistor output 1 N EX Speed existence Transistor output 2 N AG Speed agreement
97. f causes of alarms are displayed by detailed information screen screen 4 3 3 Program Mode The KEYPAD operation hierarchical structure of screens in the program mode is illustrated below FUNC DATA Function menu V Selects a code G23 selects a directory EPA caves data Al v Jumps to DATA Code 1 previous next group SET DATA V Changes a value STOP A v Changes a special value gt Moves cursor CHECK DATA FUNC A V Selects a code pYWN Saves data 3 selects a directory Code 1 ZA Jumps to previous next group 1 Operation status 1 2 Operation status 2 7 Effective sets of motors parameters i 9 Optional communication terminal status Program menu V Selects a function between 1 and 9 In operation mode only MEASURE LOAD FACTOR F D Starts stops measurement 11 Alarm history 1 12 Multiple alarms 13 Alarm history 2 14 Alarm historv 3 ALARM HISTORY CAUSE V Selects an alarm V Scrolls over COPY DATA V Selects a Screens process F D Starts copying 1 When the limiting function by the password function code 101 102 is active you cannot select until the password setting is completed Usually you can select though 5 Function Selection WARNING e When the retry function is selected the inverter may restart automatically after tripping Design the machine to ensure personal safety in the event
98. forced insulator If the shield is broken for some reason a high voltage in the main circuit may invade the control signal circuit The Low Voltage Directive in Europe also prohibits the users to wire the inverter with a main circuit lead in contact with a control lead Doing so may lead to electric shock NCAUTION e Noise may be generated from the inverter motor and leads e Protect sensors and devices around the inverter from malfunction Failure to do so may lead to accident 5 Wiring of Control Circuits 1 FRN18 5VG78 2 to FRN55VG78 2 FRN18 5VG7S 4 to FRN110VG7S 4 a Pull the wiring out along the left side panel of the inverter as shown in Figure 2 3 13 b Tie leads with bands Insulock for example and secure to the hole tie mounting hole A on the left side wall of the main circuit terminal block on the way outward The bands should be 3 5mm or less in width and 1 5 mm or less in thickness as they are to be passed through the holes 4mm dia c If an optional printed circuit board is mounted secure signal leads to the tie mounting hole B 2 16 Control circuit leads Tie mounting hole Left side panel ie mounting hole Control terminal Figure 2 3 13 Figure 2 3 14 Routing Inverter 18 5 kW or Securing Inverter 18 5 kW or Higher Control Circuit Leads Higher Control Circuit Leads 2 FRN132VG7S 4 to FRN160VG7S 4 a Pull the wiring out along the left side panel as shown in Fi
99. g Turn twice wind onece input wires and earth wire around ferrite ring only for 11 15kW Figure 9 9 Recommended installation wiring diagram For FRN11VG7S 4 to FRN15VG7S 4 Metal control panel Turn once pass through DC reactor connection wire around ferrite ring Turn once pass through input wires and earth wire around ferrite ring Shield wires Inverter RCDor RFI filter MCCB The shield of the shield wires is connected to the earth on the motor and fills the hole on the control panel for electrical shielding Motor Figure 9 10 Recommended installation wiring diagram once pass through For FRN280VG7S 4 to FRN400VG7S 4 input wires and earth wire around ferrite ring 9 7
100. gure 2 3 15 b Tie leads with bands Insulock for example and secure with cable tie holders on the beams on the way outward The bands should be 3 8 mm or less in width and 1 5 mm or less in thickness as they are to be passed through square holes 3 8 1 5 251 Control circuit leads Control terminals Left side panel Figure 2 3 16 Figure 2 3 15 Securing Inverter Control Circuit Leads Routing Inverter Control Circuit Leads 3 FRN75VG7S 2 to FRN90VG7S 2 FRN200VG78 4 to FRN250VG7S 4 a Pull the wiring out along the left side panel as shown in Figure 2 3 17 b Tie leads with bands Insulock for example and secure with cable tie holders on the beams on the way outward The bands should be 3 8 mm or less in width and 1 5 mm or less in thickness as they are to be passed through holes 3 8 x 1 5 21 Control circuit leads Si tie gt holders xD DON Left side panel Figure 2 3 17 Figure 2 3 18 Routing Inverter Control Circuit Leads Securing Inverter Control Circuit Leads 4 For FRN280VG7S 4 to FRN630VG7S 4 a Draw out along the left side panel of your inverter as in the Figure 2 3 17 b Use an duct of a left board to fix the wiring 2 17 2 3 4 Terminal Arrangement Chart Main circuit terminals FRN 0 75 7 5VG7S 2 FRN 3 7 7 5VG7S 4 pe P1 JP nO u V Screw size M5 11
101. he motor speed detected speed value predicted speed value nag F03 A06 exceeds 12096 of the specified value by the function code maximum speed A40 Overvoltage Activated if the DC link circuit voltage exceeds the overvoltage level due toan m increase of supply voltage or regenerative braking current from the motor However the inverter cannot be protected from excessive voltage high voltage for example supplied by mistake Overvoltage detection level 200V series 400Vdc 400V series 800Vdc PG error Activated when the pulse generator terminal PA PB circuits are disconnected 22 Charging circuit error Activated if the bypass circuit of the DC link circuit is not formed the magnetic contactor for the charging circuit bypass is not closed two minutes after power is supplied Note 1 maintaining the operation of the inverter control circuit is impossible Note 2 Note 3 Fault history data is stored for the last ten trips Stoppage due to a protective function can be reset by the RST key of the KEYPAD or turning OFF and All protective functions are reset automatically if the control power voltage decreases to where then ON between the X terminal RST assigning and the CM Note that this action is invalid if the cause of an alarm is not found and resolved Note 4 In addition to these protective functions there can be further protective from surge voltage by connecting surge suppressors to the main
102. ic shock may result e Only authorized personnel should perform maintenance inspection and replacement operations Take off metal jewelry such as watches and rings Use insulated tools Electric shock or injury may result Instructions on disposal NCAUTION e Treat as industrial waste when disposing it Injury may result Other instructions NNARNING e Never modify the product Electric shock or injury may result General Instructions Although figures in this manual may show the inverter with covers and safety screens removed for explanation purposes do not operate the device until all such covers and screens have been replaced Warning Label Position Inverter with a small capacity 15kW or lower WARNING B RISK OF INJURY OR ELECTRIC SHOCK e Refer to the instruction manual before installation and operation m RISK OF ELECTRIC SHOCK Do not remove this cover while applying power and at least 5min after disconnecting power More than one live circuit Securely ground earth the inverter oj 805416 e jg tt RUSEBORI ERAT 216 B 20541169 e ESDRUSSENK52AU ROA 8B 9 6 e E A ERT OMS RO TORT BEML Cua LCERRL CP fT 6 7 A80 ERRETO Co e e m m s Inverter with a middle capacity 18 5kW or higher FRENIC 5000VG7 0 5 Warning Label Position for Inside the Inverter
103. iew VUrEUERNCNEGSENYN NE UNE MM 9 1 9 1 2 Notes E VS T E NES E MN E 9 1 9 2 Compliance with European Standard 9 1 9 3 Compliance with Low Voltage Directive m 9 1 9 3 1 Overview em 9 1 9 3 2 Notes Ee 9 1 9 4 Compliance with EMC standard 9 1 9 4 1 Overview emm 9 1 9 4 2 RFI Filter m 9 1 9 4 3 Recommended Installation 9 1 0 14 1 Before Use 1 1 Inspection After Receipt Unpackage the product and perform the following checks EE FRNSOUG7S 4 8 If the product is found to have a fault please contact the dealer 43HH12345R878 001H Mara from which you purchased the product or the nearest sales antant TYP E Variable Toraue 8 Nig qh Torque office of Fuji Electric PH 350 4400 50Hz 380 480V B0Hz BEA un 58 1 Read the nameplate to check that the product is the same OUTPUT 3PH 380 160 thing as ordered askua 800 E 578 759 581 Inverter type Fuji Electric FA Madein Japan TYPE FRN30U57S 4 ANP SER Voltage class 2 for 200V or 4 for 400V Series name VG7S Nameplate Applicable motor capacity 30 for 30kW Model FRENIC5000 SOURCE Power ratings OUTPUT Rated output MASS Mass SER No Serial No 4 3 HH12345R678 001H L Product No Serial lot No Month of manufacture 1 to 9 for January to September X for October Y for November or 2 for December Year of manufacture Last digit of A D 4 for 2004 2
104. ing to the resistor built in external DC fuse blown When a fuse at the main DC circuit blows due to a short circuit in the IGBT JCE circuit the inverter stops operation This function prevents secondary disaster A damage to the inverter is suspected and contact FUJI immediately Ground fault Activated by a ground fault in the inverter output circuit If a large current EE flows due to ground fault the overcurrent protective function may operate to protect the inverter Connect a separate earth leakage protection relay or an earth leakage circuit breaker for accident prevention such as human damage and fire Excessive Activated when the position deviation between the reference and the detected 41 018 position values exceeds the function code 018 Excessive deviation value in deviation synchronized operation The option code o becomes valid and is displayed on the KEYPAD panel after installing options Memory error Activated when a fault such as write error occurs in the memory Ec KEYPAD panel Activated if a communication error is detected between the inverter control cea F02 communication circuit and the KEYPAD panel when the start stop command from the error KEYPAD is valid function code F02 0 Note KEYPAD panel communication errors do not indicate the alarm display and issue the alarm relay output when the inverter is operated by external signal input or the link function The inverter continues operating CPU e
105. ion to automatically indicate the capacitance of the capacitors installed in the main circuit when powering up the inverter again after disconnecting the power according to the prescribed conditions The initial capacitance values are set in the inverter when shipped from the factory and the decrease ratio 96 to those values can be displayed Use this function as follows 1 Remove any optional cards from the inverter Also disconnect the DC bus connections to the main circuit P and N terminals from the braking unit or other inverters if connected The existing power factor correcting reactor DC reactor need not be disconnected A power supply introduced to the auxiliary input terminals RO TO that provides control power should be isolated 2 Disable all the digital inputs FWD REV X1 X9 on the control terminals Also disconnect RS485 communication if used Turn on the main power supply Confirm that the cooling fan is rotating and that the inverter is not operating There is no problem if the OH2 External thermal relay tripped trip function is activated due to the digital input terminal setting off 3 Turn the main power off 4 Turn on the main power again after verifying that the charge lamp is completely off 5 Open the maintenance information on the KEYPAD panel and confirm the capacitance values of the built in capacitors 2 Life expectancy of the control PC board The actual capacitance of a capacitor is not
106. l 0 to 300 to 1000 s memory time constant 1 59 13Bh Bias 100 0 to 0 0 to 100 0 0 to 0 0 E38 126h 147 93h Sie an 000 to 111 adjustment for Use or V key to write data onto RAM during method N DT1 N DT2 N DT3 p input editing with KEYPAD panel i 0 Detected speed Using F D key causes data writing onto nonvolatile 1 Speed reference memory Only reference values are effective under VF control When the AIO option is installed this is displayed e29 127h 148 94 h N DT1 Level 0 to 1500 to 24000 r min ESD 13Ch Bias 100 0 to 0 0 to 100 0 EO 128h 149 95 h N DT2 Level 24000 to 1500 to 24000 r min s Use or V key to write data onto RAM during E 129h 150 96 h N DT3 Level 24000 to 1500 to 24000 r min Aid editing with KEYPAD panel 2 12Ah 151 97 h N AR 1 0 to 3 0 to 20 0 96 Using F D key causes data writing onto nonvolatile detection width memory E43 12Bh 152 98 h N AG 1 0 to 3 0 to 20 0 96 When the AIO option is installed this is displayed detection width t 13Dh Filter 0 000 to 0 010 to 0 500 s E H 12Ch 153 99 h N AG off delay 0 000 to 0 100 to 1 000 s iu timer analog cus Ai1 po 12Dh 154 Speed 01921 E62 13Eh Filter 0 000 to 0 010 to 0 500 s disagreement 1 alarm adjustment for analog input E45 12Eh 155 9B h Torque 0 to 30 to 300 Ai2 level When the V F control is used the calculation value is E53 13Fh Filter 0 000 to 0 010 to
107. l inspection relay Control PC board 1 Are there any loose screws or 1 Tighten 1 2 3 4 Not abnormal 5 and connector connectors 2 Visual and olfactory 2 15 there an unusual odor inspection 9 discoloration 3 Visual inspection 8 3 Are there cracks damage 4 Estimate life expectancy S deformation or excessive rust by visual inspection and o 4 Is there electrolyte leakage or damage maintenance information to the capacitor Cooling fan 1 Is there abnormal sound or vibration 1 Aural and visual 1 The fan must rotate 2 Are nuts or bolts loose inspection Turn smoothly 3 Is there discoloration due to manually confirm the 2 3 Not abnormal overheating power is off gt 2 Tighten 3 Visual inspection 4 Estimate life expectancy 9 by maintenance Q information Ventilation Is there foreign matter on the heat sink Visual inspection Not abnormal Note If equipment is stained wipe with a clean cloth Vacuum the dust 8 2 Estimation of life expectancy based on maintenance information The maintenance information is stored in the inverter KEYPAD panel and indicates the electrostatic capacitance of the main circuit capacitors and the life expectancy of the electrolytic capacitors on the control PC board and of the cooling fans Use this data as the basis to estimate the life expectancy of parts 1 Determination of the capacitance of the main circuit capacitors This inverter is equipped with a funct
108. m PG NO E disconnected Adjust wiring YES v Does power supply voltage specification of PG and NO power supply voltage Switch SW5 15 or 12V switched by SW5 of PGP match YES Y Does wiring from PG meet NO Replace with wire of recommended wire size recommended size YES v NO Check shield treatment Is PG waveform normal Replace PG YES v Inverter fault is suspected Contact FUJI 7 20 11 Overspeed Overspeed OS Does speed present overshoot at high speed NO v NO Is droop control used YES Is H28 droop gain too large NO Do motor parameters match companion motor Is sensorless control specified function code P01 or A01 Is inverter output terminal U V W circuit disconnected Increase speed regulator gain Decrease H28 droop gain Use function code P02 to select corresponding motor Inverter specifies VG7 motor parameters automatically vEs Is motor dedicated to VG7 NO v Execute motor parameter tuning function code H01 Provide wiring for inverter output terminal U V W circuit Inverter fault is suspected Contact FUJI A YES Is PG waveform normal A YES Is data of PG pulse number correct code P28 or A30 Review wiring Replace PG
109. m entering for meeting the pollution degree 2 or more Use a wire with the diameter and the type prescribed in the Appendix C of the EN 60204 for the input output wiring for your inverter When you install an external heatsink which is a heatsink for inverter external to the control panel you should install a protection cover preventing a capacitor and a breaking resistor installed on the heatsink from being touched When you install an optional AC reactor a DC reactor and an external braking resistor follow the description below to prevent an electric shock due to touching the terminals and active electrical parts 1 Install them in a casing or wall of the when a person may have an easy access to them 2 Install them in a casing or wall of the IP2X when a person does not have an easy access to them NCAUTION Table 1 2 Applicable main circuit motor wire size for compliance to Low Voltage Directive 400V series ER A Tightening torque N m Recommended wire size mm L1 R L2 SL3 T G Inverter type With DCR Withou DCR With Without DCR DCR Applicable motor Controller L1 R L2 S L3 T 3 7 3 7VG7S 4 CT HT 5 5 3 7VG7S 4 VT 15 5 5 5 5VG7S 4 CT HT 7 5 5 5VG7S 4 VT 7 5 7 5VG7S 4 CT HT 11VG7S ATL 15 15 U V W P1 P DB N Controller 2 N ZU o S N o 2 5 So
110. mbustible gas oil mist vapor waterdrops vibration or air containing much salt Note 1 The storage temperature applies to the temporary storage during transportation for example Note 2 Do not store the product in a place where the temperature significantly changes as this may cause condensation or freezing even if the humidity requirement is satisfied 1 Do not place the product directly on the floor 2 Pack the product with a plastic sheet or such if stored under undesirable conditions 3 Seal in a desiccative such as silica gel when packing the product if it may be affected by moisture Extended Storage The requirements to be satisfied when storing the product for an extended period after purchased greatly depend on the environment General requirements are listed below 1 Satisfy the requirements for temporary storage If the storage period exceeds three months the ambient temperature should be kept below 30 C to protect the dead electrolytic capacitor from deterioration 2 Carefully pack the product to prevent the intrusion of moisture etc Seal in a desiccant to keep the relative humidity inside the pack below 7096 as a guide 3 The product will be often exposed to moisture or dust if left mounted on a unit or console especially in a building under construction In such a case remove the product and relocate in a well conditioned place The electrolytic capacitor will be deteriorated if left dead for an ex
111. minals X3 Digital input terminal 3 lt Digital Input Circuit Specifications gt X4 Digital input terminal 4 X5 Digital input terminal 5 Item min typ max X6 Digital input terminal 6 Operating ONlevel OV 2V X7 Digital input terminal 7 voltage OFF level 22V 24V 27V s 8 Digital input terminal 8 Qu 32mA 4 5mA X9 Digital input terminal 9 Off time permissible leak 7 0 5mA A 24V 6 8kQ FWD REVO 23 48 1 9 9 o v PLC PLC signal power supply Connected with output signal power source of PLC Rated voltage 24 22 27 V DC CM Digital input common A common terminal for digital input signals z AO1 Analog output terminal 1 Outputs monitor signals at analog DC voltages between 0 and 10V 5 DC For details of signals see 2 3 2 Functions of Terminals o 2 Analog output terminal 2 o Connectable impedance 3kQ min 2 AO3 Analog output terminal 3 amp M Analog output common 2 14 1 Transistor output 1 Outputs signals such as Running Speed equivalence Overload early warning and as transistor outputs from inverter to Y2 T ist tout 2 specified ports For details see 2 3 2 Functions of Terminals eran lt Transistor Output Circuit Specifications gt Transistor output 3 Item min typ max Y4 Transi
112. model SX CC FB none FRNLILIVG7S 2 or FRNLILIVG7S 4 of the type end in a former product the order May 2006 too Whether it uses it can be confirmed by inverter software ROM No Software that can be Option card that cannot be used ROM No installed OPC VG7 UPAC SX bus option RFVG7 H1EOLIL1 OPC VG7 CCL OPC VG7 DEV OPC VG7 SX RFVG7 H2bOLIL1 OPC VG7 SIU OPC VG7 PDP OPC VG7 RS RFVG7 H1CCOO OPC VG7 TL OPC VG7 SX CC Link option OPC VG7 CCL RFVG7 H2CCOO OPC VG7 DEV OPC VG7 PDP Fieldbus option OPC VG7 TL OPC VG7 CCL RFVG7 H110CTL1 DeviceNet OPC VG7 DEV OPC VG7 SIU RFVG7 H210CTL1 Profibus DP OPC VG7 PDP OPC VG7 UPAC OPC VG7 SX note Software No is possible to confirm it by 5 maintenance of keypad panel 1 6 2 Installation and Connection 2 1 Operating Conditions Install the product under the conditions specified in Table 2 1 1 Table 2 1 1 Operating Conditions Item Requirement Place Indoor Ambient temperature Relative humidity 5 to 95 no condensation allowed Atmosphere The product should not be exposed to dust direct sunlight corrosive gas oil mist vapor waterdrops or air containing much salt No condensation should occur due to sudden temperature changes Altitude 1 000m or less if more than 1 000m see Table 2 1 2 Vibration 2 to 9Hz 3mm amplitude 9 to 20Hz 9 8m s or 2m s for 200V 75kW or higher and 400V 90kW or high
113. n Table 8 3 1 The power factor cannot be measured using power factor meters currently available on the market which measure the phase difference between voltage and current When power factors must be measured measure the power voltage and current on the input side and output side then calculate the power factor using the following formula Power W pm x 100 96 43 x Voltage V x Current A Power factor Table 8 3 1 Meters for measuring main circuit Input power supply side Output motor side DC link circuit voltage P NC Voltage Current Current Item Meter Ammeter Voltmeter Ammeter Voltmeter Powermeter DC voltmeter name Ans Vuvw V Rectifier or Meter type Moving iron moving iron Digital Movingiron Rectifier type Digital Moving coil type type tine power meter power meter Note When the output voltage using a rectifier E meter an error may occur Use a digital AC power meter to ensure accuracy P N 4680 0857 uo H Motor Wc hv 087 D D 9 Figure 8 3 1 Connection of the meters 8 4 Insulation Test Avoid testing an inverter with a megger because an insulation test is completed at the factory If a megger test must be completed proceed as described below Use of an incorrect testing method may result in prod
114. n appears where the content of the alarm is indicated When multiple alarms occur at the same time the contents of the alarms can be checked using the and keys Alarm Detection Order Operating keys LED display LCD display Content I 5 5 Alarm No 5 4 4 4 3 3 Alarm No 3 2 2 2 pet LORI qas Blank 0 Latest alarm single alarm already has been reset Blank 1 1st latest alarm Blank 2 2nd latest alarm Blank 3 3rd latest alarm Blank 4 4th latest alarm Blank 5 5th latest alarm Blank 6 latest alarm Blank 7 7th latest alarm Blank 8 8th latest alarm Blank 9 9th latest alarm Blank 10 10th latest alarm As for the screen when the alarm occurs and it shifts to the display of the alarm mode the indicate of LCD and LED of only the case it to occurs multiple alarms and one the alarm is different When multiple alarms occurs the first alarm is indicated When the alarm is only one the latest alarm is indicated When multiple alarms occurs only the first alarm is recorded in the alarm history The alarm since the second doesn t remain in the alarm history e When the alarm is only one the latest alarm is recorded in the alarm history 4 3 4 3 KEYPAD Operation System Hierarchical Structure of LCD Screens 4 3 1 During Normal Operation The basic KEYPAD operation system hierarchical struct
115. n the front of an inverter with 18 5kW or more capacity to confirm this state Also you should use the I O check screen of the KEYPAD panel to check if BNUV is displayed as DFWD BRK IL shown in the right figure This status indicates that the inverter is ready for DREV INUVDACC operation OTL If ONUV is displayed the power may not be supplied to the inverter Check the DINT OVL CALM input power line to the main circuit When you do not use a DCR you should connect a jumper wire between P1 and P terminals Check if the jumper wire is not disconnected 2 Have you instructed an operation command Following the procedure described above to confirm that the inverter is ready When you direct the operation command FWD RUN must be displayed as in the right figure RUN FWD If the display remains STOP the inverter has not received your operation command PRG PRG MENU When you enter the operation command from the KEYPAD panel a green FD BEBSHIET indicator RUN LED turns on You can see the indicator on the LCD monitor to check the available source of the operation command LOC KEYPAD panel REM External signal and COMM link You should change the function code F02 Operation method and H30 Serial link to change the source of the operation command If you have installed an option you cannot use RS485 to enter the operation command the option has higher priority When you have several options the priori
116. nction code F26 motor sound carrier frequency e Driving a 400V motor with an inverter If a motor is driven with a PWM inverter the surge voltage generated by switching inverter elements is overlapped as applied to the motor terminals Especially for 400V motors the motor insulation may be deteriorated by the surge voltage if the motor wiring is toolong Therefore any of the following measures should be taken when a 400V motor is to be driven with an inverter 1 Use a motor with reinforced insulation all the Fuji Electric s general purpose motors have reinforced insulation 2 Connect the optional output circuit filter OFL filter to the inverter output terminals 3 Shorten the wiring between the inverter and the motor as short as possible to10 to 20m or less 3 Auxiliary control power input terminals RO and If the magnetic contactor in the power supply circuit to the inverter is turned off open when the protection circuit is activated the inverter control power supply is shut off As a result alarm outputs 30A B and C are no longer retained and indications on the KEYPAD panel go away To prevent this the same AC voltage as used for the main circuit is applied to the auxiliary control power input terminals RO and TO Although the inverter functions with no voltage applied to these terminals it is strongly recommended to connect the voltage to RO and TO to ensure safe operation 1 When a radio noise filter is
117. nttemperature of FUJIstandard braking resistor within specification Reduceambient temperature and restructure environment In an external alarm the factory shipmentis Normal open Please do function code E14 when changing to Normal close Review braking resistor capacity and ED 8 Motor overheat Related codes E30 E31 E32 and P30 Motor overheat OH4 Is motor cooling fan running YES v Is air passage of cooling fan stuffed NO Y Is motor ambient temperature within specification YES Is load too heavy NO Do motor parameters function code P and A match companion motor YES Is function code specified according to thermistor Cooling fan fault is suspected Contact YES NO Is input voltage of cooling fan within specification YES YES NO PTC or NTC YES Replace thermistor with spare Does Motor overheat NO alarm repeat YES Motor or inverter fault is suspected Contact FUJI 7 19 NO v Review power supply System Remove obstacle Take measure to decrease ambient temperature Decrease load Increase motor capacity Use function code 2 to select corresponding motor Inverter specifies VG7 motor parameters automatically YES Is motor dedicated
118. o 500 00kW at F60 0 2 Active oscillation suppressing observer capacity 0 00 to 600 00HP at F60 1 mn 42Fh 216 D8 P gain 1 M1 0 00 to 1 00 times RDS 503h M2 Rated 0 01 to 99 99A t I 430h P gain 2 M2 0 00 to 1 00 times 100 0 to 999 9A H3 431h 217 D9 h l gain 1 1 0 005 to 0 100 to 1 000 s 1000 2000A HSO 432h 2 2 10 005 to 0 100 to 1 000 s BON 504h aa 80 to 999 V HET ME voltage 43311218 DAh Load inertia 0 01 to 50 000 kg m 1 M1 505h M2 Rated 50 to 1500 to 24000 r min Target ROM No H1 20064 or later speed Hsc 434h Load inertia 0 01 to 50 000 kg m ROS 506h M2 Maximum 50 to 1500 to 24000 r min M2 Target ROM No H1 20064 or later speed H53 435h 213 D5h Linespeed 0103 RDG 507h M2 Poles 2 to 4 to 12 poles 0 Line speed disabled R08 508h M2 R1 0 00 to 30 00 selection 1 Line speed analog input AI LINE R3 509h M2 X 0 00 to 50 00 2 Line speed digital input PG LD RO 50Ah M2 Exciting 0 01 to 99 99A 3 High level selected signal current 100 0 to 999 9A H5S 437h Zero speed O to 5 to 100 times 1000 to 2000A control Gain ai 50Bh M2 Torque 0 01 to 99 99A H56 438h Completion 0 to 100 pulse current 100 0 to 999 9A range Ha 439h OU alarm 001 SE 1000 to 2000A prevention i 50Ch M2 Slip 0 001 to 10 000 Hz 0 Inactive Driving 1 Active a 50Dh M2 Slip 0 001 to 10 000 Hz HSG 43Ah OC alarm 0to1 Braking prevention 0 Inactive RH 50Eh M2
119. ommunication Communication address N address Fcode 485 Function name Setting range Fcode 485 Function name Setting range number Link number number Link number ED 101h 120 78 h X1 terminal 0 to 63 10Ch 131 83 h X13 terminal 0 to 25 to 63 function 0 to 3 Multistep speed selection 1 to 15 steps function 0 SS1 1 882 2 594 3 SS8 100 132 84 14 terminal 0 to 25 to 63 functi 4 5 ASR and ACCIDEC time selection 4 steps uneton 4 RT1 5 RT2 en 10Eh X terminal 0000 to 01FF j dde function i 6 3 wire operation stop command HLD normal Seung of normal state of X1 X9 7 Coast to stop command BX open closed 0 Normally open 8 Alarm reset RST 1 Normally closed 9 External Alarm THR to 10Fh 133 85h Y1 terminal 0 to 1 to 47 10 Jogging operation JOG 0 Inverter running RUN 41 Speed setting 2 Speed setting 1 N2 N1 1 Speed existence signal N EX 42 Motor M2 selection M CH2 2 Speed agreement signal N AG 13 Motor M3 selection M CH3 3 Speed egilivarent signal N AR 14 DC brake command DCBRK 4 Speed level detection 1 N DT1 15 ACCIDEC cleared to zero CLR 5 Speed level detection 2 N DT2 16 Creep speed switching in UP DOWN control 6 Speed level detection 3 N DT3 CRP N2 N1 7 Stopping on undervoltage LU 17 UP command UP 8 Detected torque polarity Braking Driving B D 18 DOWN command DOWN 9 Torque limiting TL 19 Write en
120. orque limiting 0 to 3 he d operation FWD or REV or STOP key mode 1 0 Torque limiting invalid 1 Torque limiting 1 FWD or REV signal input REMOTE 2 Power limiting The change of REMOTE LOCAL is possible also by 3 t limiti RST STOP key to the keypad panel This operation 2 Torque current limiting corresponds to writing data of F02 Fa 29h 100 64 h Torque limiting O to 3 3h 81 51h M1 Maximum 50 to 1500 to 24000 r min mode 0 Same limiting level level 1 for 4 quadrants speed 1 Drive torque limiting level 1 4h 82 52h M1 Rated 50 to 24000 r min and Brake torque limiting level 2 speed 2 Upper torque limiting level 1 pm 58 83 53h 80 999 and Lower torque limiting level 2 3 8 limiting level for 4 drant Fol 84 54h Acceleration 0 01 to 5 00 to 99 995 See quagt anas time 1 T level 1 and level 2 changeover 100 0 to 999 9s 5 Level 1 and 2 is the data setting of the definition by 1000 to 3600s F42 43 ahead T Fog 8h 85 55h Deceleration 0 01 to 5 00 to 99 99s Em 2Ah 101 65 h Torque limiter 0 to 5 100 0 to 999 9s value 0 Internal preset value by F44 1000 to 3600s level 1 1 Ai terminal input value TL REF1 FG Ah 86 56h Electronic 0102 2 DIA card input ome The motor overheating protection operates by using 3 DIB card input overload relay NTC thermistor with the motor only for VG In this P Select case pleas
121. orresponding software ROM No KEYPAD number RFVG7 H10075 or more RFVG7 H20075 or more If Capacity kW voltage 2 4 is selected the optimal value of new standard motor is automatically written in F04 F05 and to P27 Because F04 F05 and to P27 need not be changed these codes are write protected Please assume P02 to be OTHER and set it to F04 F05 and to P27 individually in old software Refer to the VG7S user s manual about a set value of motor constant function F04 F05 and to P25 K0051 or more 9999999999 New 99999999999 00 0 75 2 25 31 4 02 2 2 2 21 45 48 03 3 1 2 28 55 PIE IKO 05 5 2 17 90 1 MEE 17697504 06 11 2 31 110 4 Old MVK9282A 0715 2 1014 WWK93107 08 18 5 2 33 160 4 Old MVK9312A 09 22 2 34 014 10 207 Ur 014 MVKG S POTR M 45 2Y 3l OTHER LS mg 02 14 55 72 Od 39 55 78 11697243 LEE 2 15 New 978 00 m T 1 4 17 30 Na WVKSTS7A 13 55 4A New MVK0224A 14 75 44 New WK9254A 44 VK9 20 11 4 45 90 44 MVK9256A 21 15 4 16 110 4 __ New n Heoti o A IVK928 48 160 4 Nar SERIES LER E 0 75 2 25 31 4 77 2 2 2 21 45 45 03 3 7 2 28 b5 4 04 5 5 2 29 75 4 05 7 5 2
122. played when 2 Limiting level 1 for upper limit and limiting level 2 for NTC thermistor unused lower limit 13 Load shaft speed r min depending on F56 3 Forword Level 1 and reverse Level 2 Add the 14 Line speed m min depending on F56 12 input as a bias 15 Ai adjusted value 12 96 Pati 4Dh 79 4F h Speed limiting 110 0 to 100 0 to 110 0 16 Ai adjusted value 11 96 Level 1 17 Ai adjusted value Ai2 96 FA 4Eh 254 FE h Speed limiting 110 0 to 100 0 to 110 0 18 Ai adjusted value Ai3 96 Level 2 19 Ai adjusted value 96 uu 4rh 119 77h wi 902 The following data becomes non display by the mode M2 M3 an amave motor Mts 2 or 3 is selected by the on the option unction or terminal 20 PID reference 96 Display at the PID mode see 21 PID feedback value 96 Display at the PID mode Lhe ein Input by the terminal Is given 22 PID output value 96 Display at the PID mode if there is 23 Option monitor 1 HEX Displayed with use of option HEX Display M2 select MCH2 MCH3 ON OFF ON ON 24 Option monitor 2 HEX Displayed with use of 1 M2 select x function inactive option 2 M3 select x function inactive 25 Option monitor 3 DEC Displayed with use of 50h Current rating O to 2 option switching 0 CT Overload current 150 26 Option monitor 4 DEC Displayed with use of 1 VT Overload curr
123. r Fed address Eiren soni 22Eh Acceleration 0 01 to 5 00 to 99 995 code 85 Unction etting range time 2 100 0 to 999 95 number Link number 1000 to 3600s Pot 301h M1 Control 0 3 en 22Fh Deceleration 0 01 to 5 00 to 99 995 method 0 Vector control time 2 100 0 to 999 9s 1 Sensorless vector control 1000 to 3600s 2 Simulation operation mode 2301 S curve 2 0 to 50 96 3 Vector control Synchronous motors Start side poe 302h M1 selection 0 to 37 Target ROM No H1 20011 or later EH 231h S curve 2 0 to 50 for Motor Display kW HP changes by setting F60 End side parameter 3 B setting 0 to 35 Settings for motors dedicated for VG7 E 232h ASR3 0 1 to 10 0 to 200 0 times Data at F04 F05 and to P27are automatically set P gain and write protected cst 233h ASR3 0 010 to 0 200 to 1 000 s 36 P OTHER I gain P control when setting 1 000 Data at F04 F05 and to P27 are write protected 2341 ASR3 0 000 to 9 999 s and cannot be overwritten F F gain 37 OTHER 23511 ASR3 0 000 to 0 040 to 5 000 s Data at F04 F05 and to P27 are write protected ELT and cannot be overwritten Input filter 303 167 A7 h M1 Rated 0 00 to 500 00kW at F60 0 C54 236h ASR3 0 000 to 0 005 to 0 100 8 capacity 00015508 00185 Feci Detection filter POM 304h 168 A8 h M1 Rated 0 01 to 99 99A c55 237h ASR3 0 000 to 0 002 to 0 100 s current 100 0 to 999 94 Output filter
124. rammable with function code E29 CM Pulse generator output A common terminal for FA and FB common 1 NTC PTC thermistor Monitors motor temperature with NTC and PTC thermistors For S 5 connection terminals PTC thermistor motor overheat protection level can be set with Su function code E32 55 1 Input terminals 13 12 and 11 1 Shielded wires as short as possible 20m or less should be used for cables because these terminals handle weak analog signals that are very susceptible to external noise grounded to the earth as a rule If the signals are greatly affected oreen i Inverter Use of shielded wires VR The shields should be 1k to SkO by external induction noise however connecting the shields to terminal 11 may be advantageous 2 When relay contacts are required in this circuit use twin contacts Do not use contacts at terminal 11 3 If any of these terminal is connected with an external analog signal output unit it may malfunction due to the noise generated by the inverter depending on the analog signal output circuit case connect a ferrite core or capacitor to the external analog handling weak signals signal output unit Figure 2 3 10 Insert through the same phase or wind two or three turns Inverter ii Ferrite core In this Figure 2 3 11 Protection against Noise Example 2 15 2 Digital input terminals FW
125. relocate the upper and lower mounting legs as shown in Figure 2 2 3 Remove the mounting leg fixing screws relocate the legs and fix with casing fixing screws The casing fixing screws cannot be directly used for some models The mounting leg fixing screws become unnecessary after the legs are relocated Number and Size of Fixing Screws See the following table FRN200VG7S 4 FRN250VG7S 4 FRN280VG7S 4 FRN315VG7S 4 Note 3 Note 3 6 M5 x 16 Note 1 Note2 Voltage inverter model Mounting leg fixing Casing fixing class screws screws FRN18 5VG7S 2 FRN55VG7S 2 5 M6 x 20 5 M5 x 16 200V FRN75VG7S 2 7 M6 x 20 5 M5 x 16 FRN90VG7S 2 6 M6 x 20 6 M5 x 16 FRN18 5VG7S 4 FRN75VG7S 4 5 M6 x 20 5 M5 x 16 FRN90VG7S 4 FRN110VG7S 4 7 M6 x 20 5 M5 x 16 Note 1 400V FRN132VG7S 4 FRN160VG7S 4 7 M6 x 20 7 M5 x 16 6 6 8 FRN355VG7S 4 FRN630VG7S 4 CAUTION e Do not use any screws other than specified Doing so may lead to fire or accident Mounting leg fixing screw M6 Casing fixing screw M5 NCAUTION e Use the screws provided with the inverter when relocating the mounting legs Failure to do so may lead to injury Mounting leg Figure 2 2 3 Screws Screws Note 1 Fix the legs with M5 x 20 Note 2 Fix the legs with leg fixing Note 3 The lower leg becomes unnecessary when the inverter is in
126. rite data according YES to specification Inverter fault is suspected Contact FUJI 3 Motor runs only at low speed Motor runs at low speed roughly equivalent to slip frequency and does not accelerate Continued operation presents alarm trip OL1 2 or 3 Is sensoless control code P01 or A01 selected YES NO Is data of PG pulse number correct code P28 A29 or A30 YES Does power supply voltage specification of PG and power supply voltage SW5 of PGP match Qv Is phase sequence of wiring from PG correct Is wiring connected Is shield for wiring installed correctly YES Is main circuit wiring U V W between inverter and motor connected correctly p YES Do motor parameters function code P and A match companion motor YES Inverter fault is suspected Contact FUJI NO YES NO NO Rewrite data according to motor PG Reconfigure SW5 Adjust wiring Change data of function code P02 to match YES NO 15 motor dedicated to VG7 Qv Execute motor parameter tuning function code H01 7 5 4 Motor presents hunting Motor presents hunting Do motor parameters function code P and A match companion motor N YES Did you adjust constants of speed control system code F61 to F66 C30 to
127. rom the inverter to the motor as far as possible Table 9 1 RFI Filter Dimension List Figure Ferrite ring number Applicable Filter Filter type inverter type sd d cable cation cable cable FRN3 7VG7S 4 CT HT VT 290x70 FRN5 5VG7S 4 CT HT VT 40A 185 275x45 6 4 FRN7 5VG7S A CT HT VT ZCAT203 ZCAT203 329x80 344x55 M6 4 k s x185 x 4 2 2 FRN30VG7S 4 VT FRN37VG7S 4 CT HTIVT FRN45VG7S 4 CT HTIVT 495x200 RF3180 F11 ERN55VG7S 4 CT HTNT x160 468x166 M6 4 FRN75VG7S A CT VT FRN90VG7S A CT FS5941 40 47 FS5941 60 52 FS5941 86 52 RF3280 F11 FRN90VG7S 4 VT 250x587 FRN110VG7S 4 CT VT 280A x205 560x85 6 6 FRN132VG7S 4 CT en 250x587 560x85 6 6 VT CT VT CT VT CT VT FRN132VG7S 4 FRN160VG7S 4 FRN200VG7S 4 FRN220VG7S 4 FRN220VG7S 4 FRN280VG7S 4 FRN315VG7S 4 FRN355VG7S 4 FRN400VG7S 4 RF3400 F 11 688x364 RF3880 F 11 648x150 M6 6 200160 3 ern cin cc ci Po cai emi 9 3 STRIP TERMINAL BLOCK FOR SOLID WIRE 16 2 260 FLEX WIRE AWG 8 70 FLEX WIRE 10mm2 ae TA S H FS5941 40 47 Figure 9 1 SCHAFFNER STRIP TERMINAL BLOCK FOR SOLID WIRE 25mm2 300 FLEX WIRE AWG 4 00 FLEX WIRE 16 2 lt 185 Mill FS5941 60 52 FS
128. rror Activated when a CPU error occurs due to noise Ec Network error Activated if a communication error occurs due to noise when the inverter is E o30 31 operated through T Link SX bus or field bus RS485 Activated if cS H32 H33 communication RS485 communication error occurs while the function code H32 is set to 0 to H38 error 2 A disconnection continues for more than the specified period of 0 1 to 60 0 with the function code H38 Operation Activated if multiple network options T Link SX bus and field bus are 2 5 procedure error installed Though you can install multiple SI DI and PG options this error is issued if the two SW settings are identical Activated when you use H01 and H71 to start auto tuning while either BX STOP1 STOP2 or STOP3 is ON Activated when you do not turn ON the FWD key on the KEYPAD panel for more than 20 sec after you selected the auto tuning operation of H01 and H71 Output wiring Activated when the measured data are out of the motor characteristic data 2 7 H01 H71 error range during executing tuning or the wires are not connected in the inverter A D converter error Activated when an error occurs in the A D converter circuit with the controller part of the inverter or a backup battery exhaustion occurs Speed Activated when the deviation between the speed reference speed setting ceo disagreement and the motor speed detected speed predicted speed be
129. rry this inverter by the surface cover Inverter may be dropped causing injury e Ensure that the inverter and heat sink surfaces are kept free from foreign matter lint paper dust small chips of wood or metal chips as fire or accident may result e Do not install or operate a damaged inverter or an inverter with missing parts as injury may result e When changing installation bracket position use the attached screws as injury may result Instructions on wiring NCAUTION e Confirm that the phases and rated voltage of this product match those of the AC power supply as injury may result e Do not connect the AC power supply to the output terminals U V and as injury may result e Do not connect a braking resistor directly to the DC terminals P and N as fire may result e When using DC power input ensure that the fan power switching connector CN RXTX is correctly engaged in the inverter as a trouble may occur e When using DC power input of 18 5kW or larger inverter be sure to connect AC power to terminals RO and TO for a power supply of fan as a trouble may occur e Ensure that the noise generated by the inverter motor or wiring does not adversely affect peripheral sensors and equipment as accident may result Instructions on operation NNARNING e Be sure to install the surface cover before turning on the power closed Do not remove the cover while power to the inverter is turned on Electric shock
130. ry power input fp D 1 switching connector f CN RXTX 5 ja CN RXTX P 9 a 4 1 Note When removing either connector hold the top of the jaw EE IT between fingers to release the latch and remove by pulling B power input temina 7 When mounting fully insert the connector and apply the O tae L lo 9 latch until it clicks Q Ol lol Or Or eil n oog SI ns FRN18 5VG78 2 to FRN55VG7S 2 FRN18 5VG78 4 to 110 75 4 dH Auxiliary control power input terminal Enlarged View of Part A Li 75 75 2 to FRN90VG7S 2 FRN132VG78 4 to FRN630VG7S 4 2 e e e e 1011102 o 151 1 1 1 51 15 5 UX is connected to 01 and CN RXTX to L1 R L3 T before factory shipment lt Oblique Detail of Part A gt p 22 CNRXTX red rea As delivered from factory Connectors as removed Connectors as reconnected CN UX 01 The Figure applies when the inverter is used with DC power inputs at a supply CN RXTX L1 R L3 T voltage of 380 398V 50Hz or 380 430V 60Hz Figure 2 3 9 Power Switching Connectors 18 5kW or Higher Inverters Only 2 13
131. s 230V maximum rated for 200V class input Suitable for use on a circuit capable or delivering not more than 42 000 rms symmetrical amperes 480V maximum rated for 400V class input Connect power supplies described in the following table as the input power supply for your inverters short circuit standard Inverter model Maximum input voltage Input power supply current FRNO 75VG7S 2 FRN90VG7S 2 AC230V 42 000A or less FRN3 7VG7S 4 FRN400VG7S 4 AC480V FRN710BVG7S 4DC FRN800BVG7S 4DC AC460V 100 000A or less 0 11 Compliance with European Standard The CE marking presented on Fuji products is related to the Council Directive 89 336 EEC and the Low Voltage Directive 73 23 EEC for the Electromagnetic Compatibility EMC in Europe Compliant standards 61800 3 1997 EN 50178 1997 Only the models in the 400V series comply with the standards above among the FRENIC5000 VG7S series The 200V series do not conform to the standards Please note that products of the CT HT use 18 5 kW and the VT use 22 kW do not comply with the standards and if you need to use compliant products you should use the products of the CT HT use 22 kW and the VT use 30 kW which are models with larger capacities by one grade 1 Compliance with Low Voltage Directive 1 1 Overview Inverters are subject to the Low Voltage Directive in Europe Fuji has obtained an approval for the compliance from a European inspection organization and volun
132. s and restarts at starting 1815 2lend S areswiched by Dl andiare used speed FYB 30h Torque bias 300 00 to 0 00 to 300 00 Paty 11h Gain terminal 0 0 to 100 to 200 0 set2 This set value can be added to the torque reference 12 input value Fi 12h Bias terminal 24000 to 0 to 24000 r min TB1 2 and 3 are switched by DI and are used 12 input 31h Torque bias 300 00 to 0 00 to 300 00 96 Fea 14h 89 59 h DC brake 0 to 3600 r min set 3 This set value can be added to the torque reference Starting value speed TB1 2 and 3 are switched by DI and are used 9 15 90 SAh DC brake 00 100 FSO 32h Torque bias 0 00 to 1 00s Braking level hd activation 300 1 00s kcal 16h 91 5Bh DC brake 0 0 to 30 0 s timer Braking time 0 0 Inactive Time up to 300 is set 049 30 05 FSt 33h 251 FB h Torque 0to 1 reference i i paj Polarity selection of the data output related to torque 17h 92 5Ch pud E 0 0 to 150 0 r min PEN AO Keypad panel code M The frequency is limited so as not to become 0 1Hz or Di less When using sensoless or V F control Or Display With torque polarity i Fed 18n 93 50 h star ng speed 0 00 to 10 00 s 1 for driving mode and for braking mode Holding time F52 34h LED monitor 999 00 to 1 00 to 999 00 EE coefficient i ici j j i F25 1Ah 94 SEh Motorsound 0 75107 to 15 kHz Display a dul id aa Tu REM speed and the display value at the line
133. se inverter or motor capacity Check if brake is released when mechanical brake is installed Contact FUJI Fault in speed reference setting device gt relay or switch is suspected Adjust wiring 2 Motor runs but does not change speed Is the maximum speed set to too low NO code F03 06 or A40 Motor runs but does not change speed Is speed limiter activated code F76 to F78 Which means do you panel use to set speed UP DOWN setting Multistep Analog input speed setting v Is wiring to control NO terminal X connected correctly YES Are correct data for NO E01 to E14 specified YES 1 Are correct data for multistep speed setting NO Rewrite data according to specification Use C Jand C V D to adjust speed KEYPAD YES Can you press CA or CV to change speed Does speed signal 0 to 10V change No Is wiring to control terminal 13 12 and 11 connected correctly 1 NO Adjust wiring NO YES YES Fault in speed reference setting device or signal converter is suspected Rewrite data according to specification code C05 to C21 specified YES Are acceleration deceleration times are too long NO code F07 F08 C35 C36 C46 C47 C56 C57 C66 and C67 Rew
134. se is suspected Contact FUJI YES Y NO Install DC REACTOR Is DC REACTOR used optional standard for 75 kW or more models YES v Is setting for function code NO Change setting for function E45 changed to 1 code E45 to 1 YES v Power supply is abnormal You must investigate power supply system including wiring Maximum voltage V Minimum voltage V Note Power supply voltage imbalance rate x Three phase average voltage V 20 DB resistor overheating Related codes E35 to E37 DB resistor overheating dbH Specify DB electronic thermal relay functions according to DB specifications again Does electronic thermal NO relay characteristic match DB characteristics Y YES Y Can you review braking YES repetition gt Decrease repetition NO Y You must review DB resistor selection 7 26 21 Operation procedure error Operation procedure error Er6 v Dig PHOTO tuning PES gt Follow tuning procedure NO v Are options installed gt k 53 Contact FUJI 22 Others The following alarms are related to options See User s Manual for details Er4 Network error When T Link SX bus or field bus option is installed ErA UPAC error When UPAC option is installed Erb Inter inverter communication error When SI option is installed 7
135. speed displaye Carrier Freq A factory setting value of 75kW or more is 10kHz coefficient A I LED are set d You can change the setting of a function indicated by 7 during operation Display value Motor speed x 0 01 to 200 00 You should stop operation to change the setting of other functions The set data is effective only by 0 01 to 200 00 and outside the range is invalid 5 2 Underline indicates a factory setting Items without underline have different factory settings according to capacity Communication Communication address N address Function name Setting range Fcode Function name Setting range 485 i 485 i Link number Link number number number Fos 35h LED monitor 999 00 to 1 00 to 999 00 Fee 3Eh 108 6 ASR1 I gain 0 010 to 0 200 to1 000 s The conversion coefficient to decide the reference P control when setting 1 000 coefficient B value of the PID adjustment machine and the display F53 109 6D h ASR1 Feed 0 000 to 9 999 s value amount of the process of the amount of ER 1 5 forward gain feedback is set by using display coefficient A and B Display coefficient A Maximum value 40h 110 6E h Input 0 000 to 0 040 to 5 000 s fficient B Mini l FES 4th 111 6F h ASR1 0 000 to 0 005 to 0 100 s Display value Reference value or feedback
136. stalled on its bottom 2 3 2 3 Electric Connections Removing the surface cover exposes the terminal blocks Correctly wire them after reading the following instructions 2 3 1 Basic Connections 1 Connect power supply leads to the main circuit power terminals L1 R L2 S and L3 T Connecting any power supply lead to another terminal may fail the inverter Check that the supply voltage does not exceed the permissible limit indicated on the nameplate etc 2 The grounding terminal must be grounded to prevent disasters such as electric shock and fire and reduce the noise 3 Use a reliable crimp terminal to connect each lead 4 After making connections wiring check that 1 leads are correctly connected 2 all necessary connections are made and 3 no terminal or wire is short circuited or grounded 5 When any connection is changed after the inverter is energized It takes a long time for the smoothing capacitor in the DC link circuit of the main circuit to be discharged after the power supply is shut off After the CHARGE lamp goes off check with a multimeter or such that the DC voltage has been reduced to a safe level 25V DC orless Short circuiting a circuit in which a voltage potential still remains may generate sparks Wait until the voltage goes away NNARNING e Always connect the grounding lead Failure to do so may lead to electric shock or fire e The wiring work should be performed by qualifie
137. stor output 4 Operating level E 1V 2V nz voltage OFF level 24V 27V a On time max load current 50mA 2 z Off time permissible leak i 0 1 current o 2 E Y4 o AF 0 Transistor output common A common terminal for transistor output terminals Insulated from terminals CM and 11 30A 30B Alarm relay output Outputs alarm signal as relay contact output 1SPDT when inverter e 30C for any fault stops due to alarm Contact capacity 250 AC 0 3A cos 0 3 48V DC 0 5A when ae conformed with Low Voltage Directive gt You may choose to close contacts under unusual or normal o L conditions x Y5A Y5C Relay output You may select a signal as you may with Y1 to Y4 terminals Contact capacity is the same as with alarm relay output terminals S RX RS485 communication Input output terminals for RS485 communication input output Up to 31 inverters may be connected through multi drop connections 2 TX Terminating resistor 100Q can be connected via switch SW3 2 TX E SD M Communication shield cable Connected with shielded wires 8 connection Pulse generator 2 phase signal Connected with 2 phase signals from pulse generator input E PGP PGM generator power supply Supplies power 15V DC switchable to 12V DC to PG FA FB Pulse generator output Output pulse generator signal with frequency divided to 1 n nis prog
138. t e If the user set the function codes wrongly or without completely understanding this user s manual the motor may rotate with a torque or at a speed not permitted for the machine Accident or injury may result Do not touch inverter terminals when energized even if inverter has stopped Electric shock may result NCAUTION e Do not start or stop the inverter using the main circuit power Failure may result e Do not touch the heat sink or braking resistor because they become very hot Burns may result e As the inverter can set high speed operation easily carefully check the performance of motor or machine before changing speed settings Injury may result e Do not use the inverter braking function for mechanical holding Injury may result e During pre excitation the speed adjuster does not function and the motor may be rotated by load disturbance When using pre excitation therefore also use the mechanical brake Injury may result e If improper data is set at the function code related with speed adjuster as in the case of setting high gain abruptly the motor may hunt Injury may result Instructions on maintenance inspection and replacement NNARNING e Wait a minimum of five minutes 15kW or less or ten minutes 18 5kW or more after power has been turned off open before starting inspection Also confirm that the charge lamp is off and that DC voltage between terminals P and N does not exceed 25V Electr
139. tarily declares the compliance with the Low Voltage Directive 1 2 Notes See the notes below when you use the inverters in your products compliant with the Low Voltage Directive in Europe NCAUTION The contact capacity for the alarm relay output 30A B C and the relay signal output Y5A Y5C is DC 48V 0 5A Connect your inverter to the ground securely Connect a ring terminal to a wire when you attach it to the main circuit and inverter ground terminals Use an independent wiring for the inverter ground terminal Do not connect two or more wires When you use an earth leakage breaker RCD you can use only the Type B for protection for the power supply Also you should use a transformer for double insulation or reinforced insulation to insulate your inverter from the power supply Use a molded case circuit breaker MCCB and a magnetic contactor MC compliant with the EN or IEC standard For a power supply system I T NET where a neutral point is not grounded the control terminals are provided as basic insulation in respect to the main circuit When a person may touch them directly you should add an external insulation circuit for double insulation Use your inverter under a condition corresponding to the overvoltage category and the pollution degree 2 or more prescribed in the IEC664 Install your inverter in a control panel IP54 or more with a structure preventing water oil carbon and dusts fro
140. tended period Do not leave it dead for a period exceeding a year 1 4 1 6 Explanation of New Model Motor 1 6 1 Applicable Motor Model A part of electric constant of a standard motor was changed in capacity along with the product improvement of the motor eight types and nine type series Should it suit to the change of a standard motor and the motor constant parameter of the inverter also change In a standard motor of the VG7S series it is the following capacity that an electric constant changes Motor model Inverter model d kW 200V series 400V series Motor production company MVK8187A FRN30VG7S 2 4 Fuji Electric Motor Co Ltd MVK9224A FRNb5VG7S 2 4 Changed MVK9254A 754675 2 4 256 FRNOOVG7S 2 4 MVK9284 A FRN110VG7S 4 Japan Motor amp Generator MVK9286A FRN132VG7S 4 Co Ltd MVK931LA 1604675 4 No change Changed MVK931MA FRN200VG7S 4 20 MVK931NA 2204675 4 20 We will set the constant suitable for a new motor when shipping it about VG7S of the above mentioned capacity On the other hand a set value is the same as the current in capacity other than the above mentioned because it doesn t change of an electric constant Change P02 M1 motor selection to the old motor corresponding when you drive the old model motor 1 6 2 Motor Selection An automatic setting of a new motor can be done by P02 M1 motor selection in the main body software and the KEYPAD panel shown in the table below C
141. the compliance from a European inspection organization and voluntarily declares the compliance with the Low Voltage Directive 9 3 2 Notes See the notes on page 0 12 when you use inverters as products compliant to the Low Voltage Directive in Europe 9 4 Compliance with EMC Standard 9 4 1 Overview This CE marking does not certify that the entire machine to which you apply Fuji product complies with the EMC Directive Thus presenting the CE marking for the entire machine will be up to the responsibility of a machine manufacturer The reason is that the CE marking of Fuji product assumes the product is used under a certain condition Using the product under the condition is up to the machine manufacturer In general various products in addition to Fuji product are used in a machine Thus the machine manufacturer should take care of the entire machine As the certain condition described above you should combine the RFI filter recommended in this appendix with Fuji FRENIC5000VG7S series store them in a metal control panel and install them following this appendix 9 4 2 RFI Filter The Table 9 1 shows RFI filter types recommended by Fuji and applicable inverters These filters have been developed for the Fuji inverters and are structured such that an inverter is installed on the side of the filter 9 4 3 Recommended Installation Let your electrical engineer follow the steps below to wire your inverter filter and motor To comply with the
142. the motor is too long a high frequency current will run through the wiring due to floating capacity to trip the inverter because of overcurrent increase the leakage current and or deteriorate the current indication accuracy Therefore the motor wiring length should not exceed 50m for 3 7kW or lower inverters or 100m for others as a guide Connect the optional output circuit filter OFL filter if the wiring is too long 4 When you use a motor with an encoder limit the wiring distance between your inverter and motor to 100 m or less This limit is due to encoder characteristic When the distance exceeds 100 m you need an arrangement such as inserting an isolation converter Without output circuit filter L1 L2 50 mor less 3 7 kW or lower 100 m or less 5 5 kW or higher When two or more motors are to be driven the total length of wirings to those motors should not exceed 50m for 3 7kW or lower inverters or 100m for 5 5kW or higher ones With output circuit filter OFL filter 1 Inverter 5 mor less L1 L2 400 mor less When two or more motors are to be driven the total length of wirings to those motors should not exceed 400m Note When a thermal relay is used between the inverter and the motor especially for 400V series the thermal relay may malfunction even with a wiring length less than 50m In this case connect an OFL filter or reduce the inverter operation noise carrier frequency using fu
143. to motor NO connected correctly Adjust wiring Too heavy load locks motor Decrease load Check if brake is released when mechanical brake is installed 7 8 2 Motor runs but does not change speed Motor runs but does Is the maximum speed YES increase not change speed set to low 9 Specify speed YES Can you press KEYPAD panel NO Dor C V 5to Which means do you use to change speed set speed i Analog input Does speed signal 0 to 10V change Multistep speed setting UP DOWN setting Is external circuit wiring NO between X1 to X9 and COM connected correctly Is external wiring between control terminal 13 12 and 11 connected correctly gt Adjust wiring YES YES Are fre Te assigned to Speed reference setting e Ted Sig NO Change reference device switch or relay individual selections of d 5 Itistep speed all different Spoeg contact 5 my _ and replace it YES lt Inverter fault or v malfunction due to NO Are acceleration deceleration noise is suspected times too long Contact FUJI YES Y Change to times proper to load 7 9 3 Motor stalls during acceleration Motor stalls during acceleration Use thicker wiring between inverter and motor
144. tor and ground NO Are main circuit power supply terminal wiring YES L1 R L2 S L3 T and inverter output winding U V W mixed up Qv Damage to main circuit IGBT is suspected Damage to inverter is suspected Contact FUJI Contact FUJI 4 Overvoltage 1 Vector control and sensorless vector control Overvoltage Is power supply voltage within NO OU specification YES Is inverter output wiring U V W short circuited to ground YES Disconnect output wiring and make sure no continuity with ground NO YES Y Is braking resistor installed NO Y NO Is braking torque necessary YES Decrease power supply voltage lower than maximum specification Eliminate short circuit or grand fault Use torque limiter function function code F40 to 45 to limit braking torque to 3 to 10 Consider braking torque application You need braking unit for models of 75kW or more in 200V series and 132kW or more in 400V series Em YES Is braking resistor connection incorrect wo Is braking resistor disconnected Is resistance correct YES Make sure to turn off power to check resistor wo Inverter fault is suspected Contact FUJI M Adjust connection You must replace braking resistor Contact FUJI 2 V f control
145. ty may be fixed See the description of applicable options When you use the UPAC you should enter the operation command as well See the description of the UPAC for more details 3 Have you entered the speed reference Confirm the speed reference N on the Operation monitor when you have directed the speed reference by the KEYPAD panel external analog input or N xxxxx r m through the link T Link or RS485 or the UPAC If the N is blank the inverter N xxxxx r m has not received the speed reference PS ox Hz TRQ xxx When you use the analog input 12 to provide the speed reference you can check the voltage on the I O check screen of the KEYPAD panel Since the displayed voltage is the one the inverter recognizes you can check the 12 input on this screen When you use the 12 and the value fluctuates you can check if the analog reference itself fluctuates In the same manner check the auxiliary speed reference supplied to the analog input Ai1 and Ai2 7 2 Checks Using Flowchart 7 2 1 Malfunctions not Followed by Alarms 1 Vector control and sensorless vector control 1 Motor does not run Are charge lamp and LCD of KEYPAD panel ON Motor does not run Remove cause of alarm YES and restart after resetting alarm Does LCD of KEYPAD panel show alarm mode screen Continue operation if Which do you use to you see no problems enter operation command KEYPAD
146. ual inspection 1 2 3 Not abnormal Note Discoloration of the bus bar does not indicate a problem Conductor and wire 1 Is there discoloration or distortion of a conductor due to overheating 2 Are there cracks crazing or discoloration of the cable sheath 1 2 Visual inspection 1 2 Not abnormal Terminal block Is there damage Visual inspection Not abnormal or intake and exhaust ports Smoothing 1 Is there electrolyte leakage 1 2 Visual inspection 1 2 Not abnormal capacitor discoloration crazing or swelling of 3 Estimate life expectancy 3 Capacitance gt initial the case from maintenance value x 0 85 5 2 Is the safety valve not protruding or information and from are valves protruding too far measurements using z 3 Measure the capacitance if capacitance measuring necessary equipment Resistor 1 Is there unusual odor or damage to 1 Visual and olfactory 1 Not abnormal the insulation by overheating inspection 2 Less than about 10 2 Is there an open circuit 2 Conduct a visual of the indicated Inspection or use a resistance value multimeter by removing the connection on one side Transformer and Is there abnormal buzzing or an Aural olfactory and visual abnormal reactor unpleasant smell inspection Magnetic 1 Is there rattling during operation 1 Aural inspection 1 2 Not abnormal conductor and 2 Are the contacts rough 2 Visua
147. uct damage If the specifications for the dielectric strength test are not followed the inverter may be damaged If a dielectric strength test must be completed contact your local distributor or nearest Fuji Electric sales office 1 Megger test for the main circuit 1 Use a 500V DC type megger and isolate the main power before commencing measurement 2 If the test voltage is connected to the control circuit remove all connection cables to the control circuit 3 Connect the main circuit terminals using common cables as shown in Fig 8 4 1 4 Execute the megger test only between the common cables connected to the main circuit and the ground terminal G 5 A megger indicating 5 or more is normal This is the value measured with an inverter only 06 11 8 12 5 L3 T DB P1 P NC Figure 8 4 1 Megger test Megger 2 Insulation test in the control circuit A megger test and a dielectric strength test must not be performed in the control circuit Prepare a high resistance range multimeter for the control circuit 1 Remove all external cables from the control circuit terminals 2 Conduct a continuity test between grounds A result of 1MQ or more is normal 3 Exterior main circuit and sequence control circuit Remove all cables from inverter terminals to ensure the test voltage is not applied to the inverter Table 8 5 1 Part replacement 8 5 Parts Replacement Part name Standard period
148. ure of screens is illustrated below FUNC FUNC DATA DATA 5 Function information pete aneio screen DATA Save Code 1 Detailed Operation Program mode screen menu screen Figure 4 3 1 KEYPAD Operation in Operation Mode 4 3 2 When an Alarm Raised Occurs When an alarm occurs the KEYPAD screen system is switched from the normal operation mode to the alarm mode The alarm mode screen appears where the alarm information is indicated The program menu function and detailed information screens are similar to those of normal operation The program menu screen can be switched to the alarm mode screen using mg only Operation mode screen An alarm occurs Alarm resetting process including Detailed screen information Function screens screen Outline of Indications on Different Screens No Screen name Description 1 Operation mode You can change motor speed or switch LED monitor when this screen is shown on KEYPAD during normal operation 2 Program menu Function menu is shown on this screen for your selection Select a desired Program mode function from menu and press to call screen for selected function Menu contains the following options as KEYPAD functions No Menu item Outline 1 Function menu If this is selected a name list of function codes appears Select a desired code to call data setting s
149. urned to the Data reset state of the factory setting value Target functions for initialization are all fields of F E C H o L and U except motor parameter field P A After writing the data this function s data code automatically returns to 0 Hit 404h Auto reset 0 to 10 Times 0 Inactive 1 to 10 times The auto resetting signal can be output to the output terminal HOS 405h Auto reset 0 01 to 5 00 to20 00 s Reset interval HOB 406h Fan stop 0to1 operation The temperature of the cooling fan in the inverter is detected and it is a function to control the cooling fan automatically ON OFF It always rotates when inactive is selected 0 Inactive 1 Active The signal indicating the cooling fan operation can be output by synchronizing with this function HDS 408h Rev phase 0to1 sequence lock Inactive 1 Active HOS 409h 194 C2 h Start mode 0102 rotating motor o Inactive pick up i 1 Active at after momentary power failure 2 Active at all start mode HO 40Ah 195 h Energy saving 0 to 1 operation 0 Inactive 1 Active 40Bh Automatic 0102 operation OFF It is a function when becoming following the stop speed function setting to turn off the inverter automatically 0 Deceleration stop with FWD or REV shorted to CM between FWD CM and REV CM 1 The inverter is turned off below the stop speed even for ON between FWD CM and REV CM 2 Coast to stop with FWD or REV shorted to
150. v Execute motor NO parameter tuning Does motor operate at very function code H01 low speed continuously YES Is motor dedicated to NO Use motor dedicated inverter to inverter NO v YES Decrease load or Is load too heavy increase inverter or motor capacity NO v Is inverter output voltage NO Motor fault is U V W balanced suspected YES Inverter fault is suspected Contact FUJI 7 Motor runs inversely against direction reference Phase sequence of main circuit wiring U V W between inverter and motor does not match in sensorless control Or function data for speed reference are incorrect 2 control 1 Motor does not run Motor does not run Remove cause of alarm and restart after resetting alarm Continue operation if you see no problems YES f Does motor run when you push FWD or REV lel Push C AJ to set frequency A YES Does motor run when you push A Is circuit breaker magnetic contactor turned on Are charge lamp CHG and LCD of KEYPAD panel ON YES Is voltage on main circuit power terminals L1 R L2 S L3 T normal Does LCD show alarm mode screen o Which do you use to enter operation command KEYPAD panel or control circuit terminals YES Is DC REACTOR or jumper wire connected between terminal P1 and P
151. value Detection Display coefficient A B B filter F54 36h LED display 0 0 to 0 2 to 5 0 s F65 42h 112 70 h ASR1 Output 0 000 to 0 002 to 0 100 s filter Filter to prevent LED from flickering by change of the filter display data F67 43h 113 71 h S curve 0 to 50 96 The filter is effective in all the data selected with F55 Acc start side E55 37h LED 0 to 28 FEB 44h 114 72h S curve 0 to 50 Selection 0 Detected speed 1 or reference speed r min end side depending on F56 while motor is stopped E59 45h 115 73h S curve Dec 0 to 50 1 Speed reference value 4 ASR input r min start side 2 Output frequency after slip compensation Hz 70 46h 116 74 5 Dec 0 to 50 3 Torque current reference end side 4 Torque reference value 96 En 49h Magnetic flux 10 to 100 96 D at light load 5 Torque calculated value 96 6 Inverter input power kW or HP depending on P 117 75h Pre exiting 0 0 to 10 0s F60 m time 7 Output current 4Bh 118 76 h Pre excitation 100 to 400 initial Level 8 Output voltage V T 9 DC link circuit voltage V pe 0103 P Mode select 0 Limiting level 1 for forward rotation and limiting level 10 Magnetic flux reference 96 2 for reverse rotation 11 Magnetic flux calculated value 1 Limiting level 1 for both side rotation C ___ is di 12 Motor temperature Ce is dis

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