Home

Label Mill 1510 Manual - Chicago Coding Systems

1. USER S MANUAL Range 01 06 Jobs JOB STORAGE PRESS ENTER RESTORE JOB M JOB NUMBER 1 R ARE YOU SURE PRESS ENTER lt gt 5 SAVE JOB gt JOB NUMBER 1 ENTER OVERWRIGHT PRESS ENTER CLEAR ARE YOU SURE lt gt v DELETE JOB JOB NUMBER 1 M ARE YOU SURE PRESS ENTER A lt NO gt 5 Made in the U S A Page 44 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM Um USER S MANUAL DEFAULT SETTINGS SET DEFAULTS PRESS ENTER PRESS ENTER SET AS SHIPPED PRESS ENTER PRESS UP ARROW TO SET AS SHIPPED 4 20 Made in the U S A Page 45 2010 Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LMI LABELMILL printrapply VO STATUS PRESS ENTER Made in the U S A On On oo ON I O Ports are numbered as follows 76543210 Ports are numbered from right to left 4 21 Page 46 2010 MMI Automated Systems USER S MANUAL 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM Um USER S MANUAL
2. Upon power up of the control the screen will display MODEL NUMBER amp REVISION of the HLI 100 and then the MODEL NUMBER amp REVISION of the labeler control After this the screen will now display the counter TOTAL XXXXXXX e KEY FUNCTIONS PROG PROGRAM KEY IS USED TO 1 Enter and exit the program menu ENTER KEY IS USED TO 1 Access or Enter the selected PROGRAM BLOCK example PRODUCT SENSOR or SETUP 2 Access or Enter the data selection options line bottom line of display of the PROGRAM BLOCK Sub Menus 3 Store the selected data UP DOWN ARROW KEYS ARE USED TO 1 Scroll up amp down through the primary menu PROGRAM BLOCKS Header name 2 Scroll sub menus inside of PROGRAM BLOCKS top line of display while IN a PROGRAM BLOCKS 3 Increment and decrement programmable values 4 Select different display views while in the RUN mode Left Right ARROW KEYS ARE USED TO 1 Move the carrot left or right when programming a value START ENABLE KEY 1 Start key will initialize the application cycle 2 Enable key will Enable the drive after it has been disabled CLEAR STOP KEY 1 Stop key will abort the cycle only when not in the program menu 2 Clear key will delete stored values while in the edit mode 3 Clear key will disable the drive ESC escape KEY 1 Will back out of the sub programming menu without saving changes 4 4 Made in the U S A
3. Greenlight 8 j 0 4 5 9 v2 C 4 INHBITIN 4 LABELFEEDERRORIN 1 4 RepeatLastlabelIn 12 6 E AUXIN9 17 x 12 j AUXOUTS Yis j LAUXOUTG 15 Yt _______ DB 15 FE MALE PIN OUTPUT ADDRESS J j j ADC 211 114 j j j 24400M LOW LABELIN 1 5 j x3 7 ERROR LITE Redlight 1 1 1 6 o 7 j E LOW LABEL Yellowlight 7 0 vi RUN STATUS Greenlight 8 0 4 TAMPSYC OUT 9 202 C 4 INHBITIN ft 4 LABEL FEED ERRORIN j RepeatLastlabelIn 1 2 Xt6 e E AUXIN9 17 94 C j pAUXOUTS Yis j PAUXOUT6 15 o Ta Des Png oureur aooness O DB 15 FEMALE PIN OUTPUT ADDRESS 134 1 211 114 j 2440cOM 2351 j 4 4 24400M LOW LABELIN j 5 j PR j ERROR LITE Redlight 6 o 7 j j LOW LABEL Yellowlight 7 0 vi j RUN STATUS Greenlight 58 0 vir 4 TAMPSYNC OUT v2 j INHBITIN ft qa LABEL FEED ERRORIN 1 JB 4 RepeatLastlabelIn 12 xs C E AUXIN9 j 94 C j AUXOUT5 Yis C j LAUXOUTG 15 Ta 4 36 Made in the U S A Page 61 2010 MMI Automated Systems 03 03 2010 Model LM 1
4. KEY DEFINITIONS e ASYNCHRONOUS OPERATION The term ASYNCHRONOUS OPERATION is used because the speed of the applicator motor label speed does not necessarily match the speed of the product conveyor In other words their speeds are set independently of one another and have NO interrelation An example of this is when the applicator is configured in the tamp mode e SYNCHRONOUS OPERATION The term SYNCHRONOUS OPERATION is used because the speed of the applicator motor label speed is matched to the speed of the product conveyor In order to accomplish this an encoder is used to monitor the speed and distance the product conveyor travels In order for this feature to function the CONVEYOR LOCK mode must be turned on In synchronous operation the applicator motor is ELECTRONICALLY GEARED to the product conveyor e START COMPENSATION Start compensation compensates for the reaction time of the Label Mill control and start signal from the product switch The purpose of start compensation is to maintain label placement on a product that is traveling at different speeds An example of this is a conveyor that accelerates on start up and decelerates to a stop At high speeds an uncompensated system would apply a label too late and the label would be placed too far back on the product Linear interpolation is used to correct this problem The start compensation corrects this error by adding an offset distance at LOW speeds since
5. Amp 9 PIN LM1510 PIN A 8 01 Ground Shield Motor v 4 40 Made in the U S A Page 65 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LM LABELMILL print apply USER S MANUAL 1510 3510 SET UP DIP SWITCH COMMUNICATIONS ADDRESS HOW TO SET LABELER COMMUNICATIONS ADDRESS FOR A 1510 AND 3510 WHEN USING MULTIPLE LABELERS WITH ONE 5204 TOUCHSCREEN EACH LABELER MUST BE SET UP WITH A UNIQUE COMMUNICATIONS ADDRESS UP TO FOUR LABELERS CAN BE USED WITH ONE TS204 SWITCH LOCATION ON UP OFF DOWN Sen OFF A ON OFF 2 OFF ON 3 ON ON l 4 DIP SWITCH 51 IS LOCATED ON MOTHER BOARD ACCESS TO DIP SWITCH REQUIRES REMOVAL OF SIDE PANEL OF CONTROL BOX 4 41 Made in the U S A Page 66 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM Um USER S MANUAL SECTION 5 CLEANING amp MAINTENANCE Troubleshooting 5 1 Fault Codes 5 2 Replacing the Main Power Fuse 5 3 Made in the U S A Page 67 2010 Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL print apply USER S MANUAL TROUBLESHOOTING GUIDE If the system malfunctions it is necessary to determine where the problem exists in a normal sequence of operation Poss
6. LM 1510 Control Enclosure Motor Cord Peeler Arm Assembly w 2 14 20 Screws Model LM 1510 Operators Manual 1 2 Page 4 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM USER S MANUAL USER RESPONSIBILITY This equipment will perform in conformity with the description thereof contained in this manual and accompanying labels and or inserts when installed operated maintained and repaired in accordance with the instructions provided This equipment must be checked periodically Defective equipment should not be used Parts that are broken missing plainly worn distorted or contaminated should be replaced immediately Should such repair or replacement become necessary we recommend that a request for service advice be made This equipment or any of its parts should not be altered without the prior written approval of MMI Automated Systems The user of this equipment shall have the sole responsibility for any malfunctions which results from improper use faulty maintenance damage improper repair or alteration by anyone other than MMI Automated Systems or a service facility designated by MMI Automated Systems SAFETY Only qualified personnel should use this equipment Before installing inspecting or servicing equipment turn OFF all power and air controls at the source and lock out in accordance with OSHA Standards Be sure all external electrically c
7. F Continue on by wrapping the web under the pinch roller F Finish the process by loading the waste backing paper onto the web take up spool Install the take up spool clip over the end of the waste backing paper The take up spool rotates in a counter clockwise direction 7 Adjust the plastic web guide clips so the web is guided straight and even Make sure the clips do not bind the web To remove the label storage spool A turn the spool lock counterclockwise until you reach a stop The spool will now slide off To secure the spool simply turn the spool lock clockwise until snug DO NOT over tighten Made in the U S A 2 2 Page 8 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LIVI USER S MANUAL WEB ROUTING Tamp C WEBBING DIAGRAM J Step Operation Load web onto label storage spool A so it unloads in a clockwise direction Feed the web to the left and under the brake arm B Insert the web above the first guide roller C and under the second guide roller D Wrap the web around the peeler plate E continuing on under roller F Feed the web over the top of drive roller G Next slip the web between the drive roller and the pinch roller H Continue on by wrapping the web under the pinch roller Finish the process by loading the waste backing paper onto the web take up spool 1 Install
8. Page 29 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LIVI M USER S MANUAL e PASS WORD The PASS WORD is used to lock the menus of the control This option is used to prevent unauthorized access to variable data When shipped from the factory the pass word is to 7074 and NO MENUS are locked The pass word can not be changed e AUTO SETUP The AUTO SETUP function is used to determine the length of the label gap length recommended maximum speed and set label sensor values Note that when using a Clear label detector the sensor values are not relevant In this mode the applicator will feed 2 6 labels to auto set parameters explained above e PRODUCT SENSOR This is an external device that when activated starts the application cycle PROGRAMMABLE BLOCKS Product Delay delays the application of the label x seconds after the sensor has been activated Sensor Type used to designate the type of product sensor used Normally open is the standard Sensor Trigger designates whether the product sensor is activated at the leading or trailing edge of the product Multiple Feed how many labels are applied to one product with one signal reset when signal is toggled Interval Delay amount of time in seconds between multiple fed labels Note only active if quantity 2 or higher Note the product delay feature will not work when the Conveyor Lock
9. feature is activated use TRIGGER DISTANCE and or with the ENCODER turned on the INTERVAL DELAY display will be replaced with DIST 0 to 2 DIST 0 to 3 DIST 0 to 4 etc the interval between labels will use distance instead of time in this mode TAMP SET UP This is used to adjust the different variables related to the tamp cycle PROGRAMMABLE BLOCKS Tamp duration used to adjust the time that the tamp cylinder valve is actuated 00 000 to 30 000 Flag duration used to adjust the time the flag jaws are held open after label application 00 00 to 99 99 Head up limit switch type normally open standard normally closed none Head up Dbounce Debounce is used to allow time for the tamp cylinder to settle on return 00 00 to 01 00 Vacuum Release Used to release label when tamping on light products Vacuum Delay On Used to reduce label flutter when feeding large labels while tamping Tamp Sync Logic Used to interface a printer for loop print and apply LABEL SPEED This is used to set the speed that the label is fed PROGRAMMABLE BLOCKS Inches per minute feeds the label at x inches per minute Acceleration MS sets the time that the motor takes to achieve full speed in x milliseconds Note acceleration is set too low Quick following errors may occur 4 5 Made in the U S A Page 30 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABE
10. Broken Web Fault Waiting For Servo Auto Setup Failed Made in the U S A Page 69 LM 1510 Servo Label Applicator FAULT CODES DESCRIPTION Data lost in battery SRAM Too many labels missing on web Servo motor stalled Load too high for motor Head up limit switch on tamp did not trigger Head up limit switch failed to switch during the tamp cycle Label not sensed in auto set up Label present sensor failed to Detect label E Stop on Labeler is Servo Motor Over Heated Servo motor stalled Load too high for motor Label Web Broken Label Sensor Blocked Labeler feed 2X Programmed Label Length and Failed to Detect a Label Servo Drive is Powering Up Label present sensor failed to Detect label 5 2 2010 MMI Automated Systems USER S MANUAL CORRECTIVE ACTION Consult factory or service provider Check label stock Check acceleration value Check for proper label webbing Lower speed Check for proper adjustment of head up limit switch Check air to system Tamp duration too small Faulty limit switch Check air to system Check label stock Check label sensor Retry auto set up Feed error option enable without hardware attached Label present sensor faulty or miss adjusted Remove the E Stop Condition Cool Servo Motor Cycle Power Check acceleration value Check for proper label webbing Lower speed Re Web Labeler Check Label Sensor Turn Off Broken Web Feature Incorrect Value Ente
11. held there by vacuum 2 Once the above adjustments are made adjust the vacuum regulator the air assist regulator and the flow controls Note Too much pressure on the air assist will cause the label to flutter and or blow off of the vacuum platen 3 3 Made in the U S A Page 18 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM Um USER S MANUAL PEELER PLATE ADJUSTMENT FLAG d o dh r 0080 Vi 0980 1 i Label jaws J Air assist tube B Label jaw to peeler plate clearance and maximum cylinder travel To adjust the label jaws J in relationship to the peeler plate P the cylinder mounting plate C and the shaft collars S must be adjusted accordingly The cylinder mounting plate C is used to adjust the gap between the peeler plate and the label jaws A The shaft collars S along with the air valves are used to adjust the label jaws maximum travel 1 To adjust the label jaws to peeler plate clearance A loosen the two button head cap screws and adjust the cylinder mounting plate to reach the desired 0 020 A clearance 2 After this is set retighten the cap screws The dimension A
12. in the software Type of application mode Blow Blow before or after feed before feed is standard Enter a value in the tamp duration start with 00 10 Set head up limit switch to NO TAMP SWITCH Use the product delay to MOVE the label on the product RON The asynchronous application mode is used to apply labels to products that are either stationary or moving at a constant speed when the label application is to take place e TAMP OR BLOW WITH A ENCODER Determine the following and select it in the software Type of application mode Tamp or Blow refer to above Tamp or blow before or after feed before feed is standard Enter a value in the tamp duration start with 00 20 Turn encoder ON Conveyor LOCK should be OFF Encoder OVERRIDE is used to fine tune the GEARING RATIO between applicator and conveyor Trigger distance is used to MOVE label on product product delay is disabled Enter a Start Comp value START Comp is used to compensate for label drift when speed of conveyor changes To calculate this refer to the section on Start Compensation ENC LINES INCH enter the proper lines per inch to match encoder output to conveyor speed To calculate lines per inch refer to the section on Gearing 4 31 in the U S A Page 56 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL print apply USER
13. o RON LABEL LENGTH and LABL GAP LENGTH LABEL LENGTH is automatically calculated and entered when utilizing auto set up If the length of the label is known and does not match the displayed value this can be manually entered e LABL GAP LENGTH LABEL GAP LENGTH LABEL GAP LENGTH is the space between two labels LABEL GAP LENGTH is automatically calculated and entered when utilizing auto set up If the gap length of the label web is know and does not match the displayed value this can be manually entered This distance is USUALLY 125 4 29 Made in the U S A Page 54 Q 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LMI LABELMILL print apply USER S MANUAL CONDARWN gt CONDARWN gt 10 11 12 QUICK START GENERAL SETUP Inspect applicator system and verify all cables are installed properly Web system with labels Turn power switch on Press PROG Press UP arrow ENTER AUTO SETUP System will feed out 2 to 10 labels to calibrate system If calibration fails check label stock web routing cable connections and applicator condition Attempt AUTO SETUP again If AUTO SETUP fails again manual set up will be required Once auto set up is complete cycle system twice by pressing the START key Observe label speed and change if required Manually move the label sensor so the label stops flush with the peeler plate tip Sys
14. spool rotates in a counter clockwise direction 7 Adjust the plastic web guide clips so the web is guided straight and even Make sure the clips do not bind the web Q N remove the label storage spool turn the spool lock counterclockwise until you reach stop spool will now slide off To secure the spool simply turn the spool lock clockwise until snug DO NOT over tighten 2 4 Made in the U S A Page 10 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator ABEL MIL L LM USER S MANUAL WEB SENSOR ADJUSTMENT Web sensor Peeler arm rail Manual adjustment of the label in relation to the peeler plate is achieved by loosening the thumbscrew on the backside of the web sensor and sliding the assembly up or down on the peeler arm rail Once the web sensor is manually adjusted trigger the applicator to test the position of the label in relation to the peeler plate After the rough adjustment is made refer to page 4 13 for label sensor fine adjustments 2 5 Made in the U S A Page 11 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM m USER S MANUAL DRIVE MOTOR PACK TAKE UP SPINDLE SHAFT ASSY PART C F A0083 4 25 2 6 50 gt 850 gt DRIVE ROLLER SHAFT PART C F AQ017 lt 4 05 2 5 650 2 8 50 2 6 10 50 2 DRIVE RO
15. the take up spool clip over the end of the waste backing paper The take up spool rotates in a counter clockwise direction 7 Adjust the plastic web guide clips so the web is guided straight and even Make sure the clips do not bind the web Q GQ N remove the label storage spool A turn the spool lock counterclockwise until you reach stop spool will now slide off To secure the spool simply turn the spool lock clockwise until snug DO NOT over tighten 2 3 Made in the U S A Page 9 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LMI USER S MANUAL WEB ROUTING Tamp W Extra Upper Roller WEBBING DIAGRAM J Step Operation Load web onto label storage spool A so it unloads in a clockwise direction Feed the web to the right and under the guide roller B Then to the left and under the brake arm C Insert the web above the first guide roller D and under the second guide roller E Wrap the web around the peeler plate F continuing on under roller G Feed the web over the top of drive roller H Next slip the web between the drive roller and the pinch roller 1 Continue on by wrapping the web under the pinch roller Finish the process by loading the waste backing paper onto the web take up spool J Install the take up spool clip over the end of the waste backing paper The take up
16. 3 2010 Model LM 1510 LM 1510 Label Applicator LMI LABELMILL print apply PRODUCT SENSOR PRESS ENTER USED TO FILTER FALSE TRIGGERING USED TO FILTER FALSE TRIGGERING USED ONLY WITH ENCODER PRODUCT DELAY PRESS ENTER PRODUCT DELAY 00 00 A SENSOR TRIGGER PRESS ENTER SENSOR TRIGGER LEADING EDGE Y SENSOR TRIGGER TRAILING EDGE ON DEBOUNCE PRESS ENTER ON DEBOUNCE 0 000 v OFF DEBOUNCE PRESS ENTER OFF DEBOUNCE 0 000 Y MULTI FEED PRESS ENTER MULTI FEED 00 A ONLY ACTIVE 02 OR LARGER Y Range 01 10 INTERVAL DELAY PRESS ENTER MULTI DELAY 00 00 A DIST 0 TO 2 PRESS ENTER DIS 0 2 00 00 DIST 0 TO 3 PRESS ENTER DIS 0 3 00 00 USER S MANUAL MAXIMUM OF 10 LABELS 4 11 Made in the U S A Page 36 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM Um USER S MANUAL TAMP SETUP TAMP DURATION TAMP DUR 0 000 PRESS ENTER PRESS ENTER FLAG DURATION FLAG DUR 00 00 PRESS ENTER HEAD SWITCH HEAD UP SWITC
17. 510 Label Applicator LABELMILL LM print apply USER S MANUAL REMOTE TRIGGER CONNECTOR P1 A REMOTE TRIGGER P1 B PRODUCT SWITCH PIN ADDRESS CONNECTOR PIN ADDRESS 4 pin Amp Pre Print PRODUCT SWITCH 4 pin Amp 82 24 VDG 24 VDG TRIGGER INPUT TRIGGER INPUT 244COM 2 4 7 TAMP SOLENOIDS CONNECTOR P2 INPUT 9 pin Amp PIN OUTPUT ADDRESS TAMPSOL 11 0 03 j VACUUMSOL 12 0 02 TAMPHEADUPSW IN 1 02 O ee COW 222 a j VD PFLAGSOL 6 Yi AIRASSISTSOL 7 0 00 SMARTTAMPPIN 8 1 03 AUXOUT7 19 0 04 WEB SENSOR CONNECTOR P3 Address 8 pin Amp PIN DIODEANODE RED SENSOR EMITTER WHITE 4 Whe SHIELD 7 f Clear label detector input 8 044 PRINT AND APPLY INTERFACE P4 IO PIN ADDRESS I i 10 o rl 5 from printer 13 14 5vdc from printer SHIELD 4 35 Made in the U S A Page 60 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM print apply USER S MANUAL Deas remate oureur O DB 15 FEMALE PIN OUTPUT ADDRESS EDEN 1 J j 1 j 244CcOM 7 258 j 4 ET a a s NN NET LOW LABELIN 1 e j 1 ERROR LITE Redlight 6 o 1 LOW LABEL Yellowlight 7 0 vi 24 RUN STATUS
18. 510 LM 1510 Label Applicator LM LABELMILL print apply AUX I O P6 A INPUT DB25 Female CONNECTOR J1 PIN OUTPUT ADDRESS 424AVDO O 24V COM 24V COM Input Common Note This must be tied to pin 1 or 3 2 Output Stand CW 2 4 6 2 Head Up Switch CW module 7 on Trigger in hota eye CW GU 8 E Stop PB Input E PAUXOUT2 1 2 AUXOUT3 1 2 AUXOUT4 2 1 2 BachDone 1 25 AUX I O P6 B INPUT DB25 Male CONNECTOR J2 PIN OUTPUT ADDRESS AUXINTO S 1 94 1520 TAKE UP MOTOR 2 Yeo EeePc E Stop Reset PB input 24 E Stop PB Input 5 am Trigger photo eye CW module 2 Head Up Switch CW module 2 Output Stand alone CW module 9 24 L 235 AUX IN 2 AUX IN 1 AUX IN 8 NOTE Input X3 7 IS USED INTERNALLY FOR MCR STATUS 4 37 Made in the U S A Page 62 2010 MMI Automated Systems USER S MANUAL Ro t e Pin 5 and 1 tied for sinking inputs pin 5 to pin 3 for 24V RELAY CIRCUIT 24V RELAY CIRCUIT 24V RELAY CIRCUIT 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LMI USER S MANUAL E STOP Wiring DB 25 F
19. COMP DIST Test again repeat if necessary until label is in proper registration System should now hold registration throughout speed range Turn back on any options that may have been disabled for setup of this particular feature Note there will be some label drift if speed range is too great or top speed is out of range of applicator There is also the normal placement tolerance that will effect the accuracy of the system STOP COMP DIST LABEL STOP COMPENSATION DISTANCE Set basic applicator up first refer to quick setup Set MISSING LABEL to Set encoder to OFF or if already interfaced to conveyor start and run system together for testing Set START COMP DIST To OFF Set LABEL AUTO POSN to ON label auto position Set STOP COMP DIST to 0 000 Operate applicator at maximum speed Limit top speed to no more than required Manually move the label sensor to adjust the label stop position The proper stop position will be with the leading edge of the label stopping flush with the tip of the peeler plate The label stop position can also be electronically adjusted using the LABEL STOP POSITION If this option is used the distance must be kept to a minimum Adjusting the stop position using the LABEL STOP POSITION is NOT recommended when utilizing the STOP COMP DIST feature Operate the applicator at the lowest desired speed Measure the offset in label stop position Enter the measure
20. D will allow you to select how many labels to be applied Note that when the start signal goes false this feature is reset 1 Set basic applicator up first refer to quick setup Ensure that applicator is operating properly before starting this procedure This feature requires the use of an encoder The appropriate encoder features should be setup prior to this feature Set ENCODER to OFF Set CONVEYOR LOCK to OFF if in ASYNCHRONOUS operation If in SYNCHRONOUS operation PRODUCT DELAY WILL NOT WORK Set Product delay to 00 000 Start system and apply label at the desired speed Check the placement of the label on the product Measure the OFFSET of the label placement Note A label CAN NOT be advanced on the product ONLY moved back since the applicator can only delay the product signal Apply a small delay to the product delay or if too great it may be necessary to physically move the product switch Keep product delays to a minimum for best results Operate system again and measure offset Apply a small delay to the product delay or reduce if too much Test again repeat if necessary until label is in proper registration Go to MULTIPLE FEED in menu 1 and set the number of labels to be applied to the product Set the Distance between each label entering a time 0 000 into INTERVAL DELAY Test the placement of the labels and adjust as necessary Note The spacing between each label will be equal Wi
21. EMALE J1 ONLY E STOP Wiring J1 ONLY x 25 C O C24 CR1 10 24 1 11 24 OUTPUTS 1 POWER CARD 4 38 Made in the U S A Page 63 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM print apply USER S MANUAL Display COMM Display COMM 8 Pin RJ 6 Pin RJ 422 Touch Screen HLI 100 232 Hand Held TX COMM 1 RS 232 COMM 2 RS 232 INPUT ADDRESS DB9 Female DB9 Female OUTPUT Serial Plus Port o c RS232 XMT _ f 5320 135 1 240 4 a j pAuxOut 6 0 5 7 Ain 17 1 N 8 SHIELD do ENCODER DB9 Male 2ENC A 2ENC A 2 ENC B 4 39 Made in the U S A Page 64 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM print apply USER S MANUAL SERVO MOTOR CONECTIONS FOR REFERENCE ONLY mue PF DB15 FEMALE PIN OUTPUT ADDRESS S S Udo EIE MTRENCODERB S a ooo 1 GND 17 a X G sa MM E ThermistorB 6 Eo Eo p 17 44 enbo _ e S T 52 22 2 MTRENCODER A 9 11 MTRENCODER B 1 fE HU fE ThermistorA 17 7 7 p T G fE GND Shield 5 SERVO MOTOR P13
22. ER DISTANCE PRESS ENTER TRIG DIST 00 00 A START COMP DIST PRESS ENTER ST DIS 0 000 A MAX CONVYER IPM PRESSS ENTER MAX CV IPM 1600 ENC LINES INCH PRESSS ENTER 4 16 2010 MMI Automated Systems LINES INCH 100 0 03 03 2010 Model LM 1510 LM 1510 Label Applicator LMILABELMILL print apply CYCLE TYPE PRESS ENTER in the U S A Page 42 CYCLE TYPE NO TAMP CYCLE TYPE TAMP BEFORE FEED CYCLE TAMP AFTER FEED CYCLE BEFORE FEED CYCLE BLOW AFTER FEED 2010 MMI Automated Systems USER S MANUAL 03 03 2010 Model LM 1510 LM LABELMILL print apply ALARMS PRESS ENTER Made in the U S A Page 43 LM 1510 Servo Label Applicator USER S MANUAL BROKEN WEB SENSE PRESS ENTER BROKEN WEB SENSE OFF Y WEB SENSE ON SENSE VOLT LEVEL PRESS ENTER SENSE VOLT 4 000 A FEED ERROR PRESS ENTER 4 18 2010 MMI Automated Systems FEED ERROR OFF FEED ERROR ON 03 03 2010 Model LM 1510 LM 1510 Label Applicator LM LABELMILL print apply
23. ER S MANUAL T STAND ADJUSTMENT Pictures may not show your actual model LOCK HANDLE To adjust the T 150 mounting stand simply loosen the headlocks and adjust to the desired height by turning the column crank Be sure to lock the headlocks when finished 2 8 Made in the U S A Page 14 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LMI LABELMILL arintapplg USER S MANUAL SECTION 3 SETUP amp ADJUSTMENT Optional Valve Pack on labeler 3 1 Optional Tamp Assemble 3 2 Optional Tamp Assemble amp Setup 3 3 Optional Flag Assemble amp Setup 3 4 Optional Synchronous Feed Tracking 3 5 Optional Corner Wrap Unit Operation 3 6 General Valve Pack Adjustment 3 7 Theory Of Peeler Plate Adjustment Tamp 3 8 Theory Of Peeler Plate Adjustment Flag 3 9 Made in the U S A Page 15 2010 Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM printrapplu USER S MANUAL VALVE PACK There are 4 solenoid valves associated with the tamp unit They are supplied with pre wired cables that connect to the tamp connector as shown on page 2 5 There is an adjustment for airflow for each valve This will change the rate at which air will flow through each valve It may be necessary to adjust each valve for optimum performance after installation The adjustments are performed as shown below Picture
24. ESS ENTER 4 8 Made in the U S A Page 33 2010 MMI Automated Systems amp m LM MODEL 1510 INITIALIZING UP AND DOWN ARROW KEYS WILL SCROLL THROUGH THE PROGRAM BLOCKS V AND THE SUB MENUS LM 1510 Servo Label Applicator USER S MANUAL 03 03 2010 Model LM 1510 LM 1510 Label Applicator LM LABELMILL print apply USER S MANUAL COUNTERS PRESS ENTER LABEL SENSOR gt PRESS ENTER ENCODER PRESS ENTER CYCLE TYPE po PRESS ENTER ALARMS gt PRESS JOB STORAGE DE PRESS ENTER DEFAULT SETTINGS gt PRESS ENTER l O STATUS S PRESS ENTER PRESS PROG KEY 4 9 Made in the U S A Page 34 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM Um USER S MANUAL MAIN DISPLAYS PASSWORD s a 0000 PRESS ENTER PASSWORD OFF PASSWORD ON Note use UP and DOWN arrows to toggle between ON and OFF The enter key will save selection AUTO SET UP AUTO SETUP IS 55 RUNNING SYSTEM WILL SLOWLY FEED 2 6 LABELS AND AUTO SET PE THRESH HOLDS LABEL LENGTH GAP LENGTH WILL READ OUT MAX SPEED LABEL LENGTH 4 10 Made in the U S A Page 35 2010 MMI Automated Systems 03 0
25. H PRESS ENTER N O HEAD UP SWITCH NONE y HEAD UP DEBOUNCE HD DBOUNCE 0 020 PRESS ENTER VACUUM RELEASE VACRLS 0 000 55 n Note this time can never be larger then the tamp duration VACUUM DELAY ON VACDLY 0 000 PRESS ENTER TAMP SYNC LOGIC TAMP SYNC LOGIC PRESS ENTER NORMAL TAMP SYNC LOGIC REVERSE Made in the U S A Page 37 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LMI LABELMILL printrapply LABEL SPEED ACC PRESS ENTER USER S MANUAL SET SPEED PRESS ENTER SPEED IPM 0650 SET ACCERELERATION PRESS ENTER ACCEL MS 0060 COUNTER PRESS ENTER Made in the U S A Page 38 TOTAL CNT RESET ENTER TO CLEAR PRESS ENTER ESC TO ABORT BATCH CNT RESET ENTER TO CLEAR PRESS ENTER ESC TO ABORT BATCH PRESET PRESET 0000000 MEE H PRESS ENTER A 4 13 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM LABELMILL LM 1510 Servo Label Applicator LABEL SENSOR PRESS ENTER I MARK GAP CLR PRESS ENTER I MARK GAP CLR Made in the U S A v GAP I MARK GAP CLR CLEAR I MARK GAP CLR I MARK MANUALSET GAP SET MIN ENTER PRESS E
26. LLER SPACER PART C F M0033 NICE SKF 1604 BEARING TAKE UP SPOOL SPACER 0016 PART Z Z M1604 NICE SKF 1604 BEARING 2 PART Z Z M1604 WASHER Z Z MS81FW CRS COLLAR PART 0032 CORK CLUTCH DISC PART 0019 K al 2 2 68 4 BRONZE BUSHING 2 22 TOHTH PULLEY DRIVE PULLEY ASSEMBLY PART 0012 C F 36XL 36 TOOTH PULLEY 180XL037 BELT PART Z Z M180XL037 40XLB037 PART C F M40XL me 15XLB037 PULLEY PART C F MISXL 110XL037 BELT Less samim WASHER PART 7 7 110 1 037 io 7m Z Z MTP612 MOTOR SPRING PART Z Z MBLC 054 GH 6M PART Z Z MIG23BF 32 IE1000 S90 Z Z M1604 BEARING LOCK COLLAR PART Z Z M15010 To reduce waste web tension move the lock collar 1 32 away from the take up spool To increase waste web tension move the lock collar 1 32 toward the take up spool CAUTION Too much web tension may cause web breakage label drifting or premature failure of the take up spool assembly 2 6 Made in the U S A Page 12 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator ABEL MIL L USER S MANUAL T 150 MOUNTING STAND OPTIONAL P d COLUMN CRANK 2 7 the U S A Page 13 2010 Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LIVI printsapply US
27. LM 1510 Label Applicator LABELMILL print apply Made in the U S A TABLE OF CONTENTS SECTION 1 APPLICATOR OVERVIEW Introduction General Applicator Specifications Inventory List User Responsibility Safety 2 WEBBING SETUP AND GENERAL OPERATION LM 1510 Component Description Web Routing Synchronous Web Routing Tamp Web Routing Tamp W Extra Upper Roller Web Sensor Adjustment Drive Motor Pack T 150 Mounting Stand option T Stand Adjustment 3 SETUP amp ADJUSTMENT Optional Valve Pack on labeler Optional Tamp Assembly Optional Tamp Assembly amp Setup Optional Flag Assembly amp Setup Optional Synchronous Feed Tracking Optional Corner Wrap Unit Operation General Valve Pack Adjustment Theory Of Peeler Plate Adjustment Tamp Theory Of Peeler Plate Adjustment Flag 4 PROGRAMMING AND CONTROL OPERATION Operator Interface Console Accessory Connector Panel T 50 Photo Eye Programming Quick Programming Flow Chart Key Definitions Set Up of Key Features Quick Start amp Manual Setup Input amp Output Description How To Set Labeler Communications Address 5 TROUBLE SHOOTING amp MAINTENANCE Troubleshooting Fault Codes Replacing the Main Power Fuse Page 1 2010 MMI Automated Systems wow Q N 4 1 4 2 4 3 4 4 4 22 4 24 4 30 4 34 4 41 USER S MANUAL 03 03 2010 Model LM 1510 LM 1510
28. LMILL LM USER S MANUAL e COUNTERS Used to reset and set the internal counters of the control PROGRAMMABLE BLOCKS Total counter resets the total counter to zero Batch counter resets the batch counter to zero Batch counter set sets the total number of labels to be applied in 1 batch Life counter displays the total number of controller cycles can not be reset Note that when the batch counter expires the batch done output is activated e LABEL SENSOR Provides the ability to select different label sensor types and also set the parameters within these sensor types PROGRAMMABLE BLOCKS I Mark Gap CLR used to select type of label sensor I MARK labels normal GAP amp Clear labels special sensor Manual Set Gap automatically sets the emitter voltage when sensor is held on gap between label stock Gap Threshold voltage differential needed to trigger control sensitivity Label Length length of the label Label Gap Length length of the gap between labels Label Auto Posn maintains label position on peeler plate at different label speeds automatically Stop Comp Dist Calculated distance used in the Label Auto position feature Label Stop Posn electronically adjusts label stop position in reference to the peeler plate point Missing Label Detect Turns on the missing label alarm amp enables the auto advance feature Missing Label Comp automatically advances the w
29. Label Applicator LM LABELMILL print apply USER S MANUAL SECTION 1 APPLICATOR OVERVIEW Introduction 1 1 General Applicator Specifications 1 1 Inventory List 1 2 User Responsibility amp Safety 1 3 in the U S A Page 2 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM USER S MANUAL LABEL MILL 1510 SERVO LABEL APPLICATOR The Label Mill 1510 is a state of the art high speed heavy duty industrial Label Applicator High speed label applications to 2300 linear inches of label web per minute is combined with an exceptional placement accuracy of up to 1 32 with its wipe on method of application Products may be labeled in any attitude top side or bottom when used in conjunction with available product handling systems Outboard supported drive roller to minimize vibration induced label misplacement Heavy duty Servo motor drive Hardened steel peeler plate for reduced wear with high speed continuous label application Adjustable label sensor for expediting changeover without sacrificing accuracy The 1510 is transferable from one production line to another when mounted on the Label Mill Model T 150 Stand The Model 1510 Applicator is of modular design and features rapid changeover from a wipe on system to a tamp system using the same applicator platform and controller The microprocessor controls the servomotor for accurate a
30. MANUAL PEELER PLATE ADJUSTMENT TAMP PAD Shaft collar S Cylinder mounting plate C Peeler plate N Air assist tube B Tamp pad to peeler plate clearance and maximum cylinder travel To adjust the tamp pad T in relationship to the peeler plate P the cylinder mounting plate C and the shaft collars S must be adjusted accordingly The cylinder mounting plate C is used to adjust the gap between the peeler plate and the tamp pad A The shaft collars S along with the air valves are used to adjust the tamp pad maximum travel 1 To adjust the tamp pad to peeler plate clearance A loosen the two button head cap screws and adjust the cylinder mounting plate to reach the desired 0 020 A clearance 2 After this is set retighten the cap screws The dimension A should now be double checked to insure proper clearance This adjustment is very important If this is not adjusted properly the label will run into the back of the tamp pad T and fold or bunch up Air assist tube adjustment 1 Adjust the air assist tube B so that the small holes aim towards the center of the label as shown by the arrowhead shown above The air assist tube B aids the label to adhere to the bottom of the tamp pad T Once the label is blown onto the tamp pad T it is
31. NTER 0 000 SET MAX ENTER 0 000 GAP VOLTS 0 000 Y GAP THRESHOLD PRESS ENTER GAP VOLTS 0 000 LABEL LENGTH PRESS ENTER LAB LEN 00 000 A LABL LENGTH PRESS ENTER GAP LEN 0 000 A 2010 MMI Automated Systems USER S MANUAL 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM print apply USER S MANUAL LABEL AUTO POSN AUTO POSITION PRESS ENTER OFF AUTO POSITION ON v STOP COMP DIST STOP COMP 0 000 PRESS ENTER LABEL STOP POSN STOP POSN 0 000 PRESS ENTER MISSG LABEL DET MISSING LBL DET PRESS ENTER OFF MISSING LBL DET ON MISSG LABEL COMP MISSING LBL COMP PRESS ENTER OFF MISSING LBL COMP ON LABELS TO PEELER LBLS PEELR 00 PRESS ENTER 4 15 Made in the U S A Page 40 2010 Automated Systems 03 03 2010 Model LM 1510 LABELMILL print apply ENCODER PRESS ENTER Made in the U S A Range 50 150 Page 41 ENCODER ON OFF PRESS ENTER ENCODER ON OFF OFF Y ENCODER ON OFF ON CONVEYOR LOCK OFF LM 1510 Servo Label Applicator USER S MANUAL CONVEYOR LOCK gt ON ENC OVERRIDE PRESS ENTER amp OVERRIDE 100 00 A TRIGG
32. OTE this feature will not work with a clear label Sense Volt LVL Sets the voltage level at which the broken web alarm will trigger Feed Error on off used to turn on and off the option if so equipped In order for this option to work the tamp pad must be outfitted with a special fiber optic assembly This will allow the labeler to detect the feed of the label onto the tamp pad and that the label left the tamp pad during the tamp cycle Should an error in either one of these conditions occur the error message FEED ERROR will be displayed e JOB STORAGE Used to store frequently used settings pertaining to different labeling jobs PROGRAMMABLE BLOCKS Job store stores settings for last job Job select allows operator to select 1 of the optional 10 stored jobs Job delete allows operator to delete a stored job e DEFAULT SETTINGS This setting will return the controller to the default settings 1 STATUS Displays the status of the inputs and outputs 4 7 Made in the U S A Page 32 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LABELMILL print apply QUICK PROGRAMMING CHART MODEL NUMBER TOTAL 000000 e BATCH 000000 PRESS PROG KEY PASS NUMBER PRESS ENTER AUTO SET UP PRESS ENTER PRODUCT SENSOR e PRESS ENTER TAMP SET UP DM PRESS ENTER LABEL SPEED PR
33. S MANUAL HOW TO APPLY MULTIPLE LABELS TO A SINGLE PRODUCT WHEN UTILIZING A ENCODER This section will explain how to apply more than one label to a single product with a single start signal TRIGGER DISTANCE will move the label placement in inches 00 00 for the FIRST LABEL MULTIPLE FEED will allow you to select how many labels to be applied Note that when the start signal goes false this feature is reset When the encoder feature is used the product delay feature is rendered inactive Set basic applicator up first refer to quick setup Ensure that the applicator is operating properly before starting this procedure This feature requires the use of an encoder The appropriate encoder features should be setup prior to this feature Set ENCODER to ON Set CONVEYOR LOCK to ON if in SYNCHRONOUS operation and OFF if in ASYNCHRONOUS operation Set TRIGGER DIST to 00 00 refer to TRIGGER DISTANCE setup Start system and apply label at the desired speed Check the placement of the label on the product Measure the OFFSET of the label placement Note A label CAN NOT be advanced on the product ONLY moved back since the applicator can only delay the product signal Apply the measured offset to the TRIGGER DISTANCE or if too great it may be necessary to physically move the product switch Keep trigger distances to a minimum for best results Operate system again and measure offset Enter the measured offset IF ANY in
34. SETUP SECTION 2 USER S MANUAL AND GENERAL OPERATION LM 1510 Component Description Web Routing Synchronous Web Routing Tamp Web Routing Tamp W Extra Upper Roller Web Sensor Adjustment Drive Motor Pack T 150 Mounting Stan T Stand Adjustment Page 6 d option 2010 MMI Automated Systems 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LIVI USER S MANUAL COMPONENT DESCRIPTION LM1501 shown Label Storage Spool ILE 7 Control Box Drive Roller Guide Rollers Web Photo Eye Photo Eye Slot J Pinch Rolle Pinch Roller Release Knob Web Take Up Spool Take Up Spool Clip Brake Arm 2 1 Made in the U S A Page 7 2010 Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LMI LABELMILL printrapply USER S MANUAL WEB ROUTING Synchronous SPODL LOCK SPDDL LOCK Step Operation OQ GQ N Load web onto label storage spool A so it unloads in a clockwise direction Feed the web to the left and under the brake arm B Insert the web above the first guide roller and under the second guide roller C Wrap the web around the peeler plate D continuing on to the drive roller E Feed the web over the top drive roller E Next slip the web between the drive roller and the pinch roller
35. abel at the desired speed 9 Check the placement of the label on the product 10 Measure the OFFSET of the label placement Note A label CAN NOT be advanced on the product ONLY moved back since the applicator can only delay the product signal 11 Apply a small delay to the product delay or if too great it may be necessary to physically move the product switch Keep product delays to a minimum for best results 12 Operate system again and measure offset 13 Apply a small delay to the product delay or reduce if too much 14 Test again repeat if necessary until label is in proper registration 15 Turn back on any options that may have been disabled for setup of this particular feature 4 27 Made in the U S A Page 52 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL print apply USER S MANUAL BROKEN WEB BROKEN WEB feature is used to detect the breakage of the label web Note this feature will not work with clear labels The label sensor detects the broken web by comparing the difference in the opacity of the label liner to NO label liner The opacity of the label and liner are displayed in volts CONDARWON gt Set basic applicator up first refer to quick setup Ensure that the applicator is operating properly before starting this procedure While in the normal run display push the down arrow twice The display should now show GAP VOLT Posi
36. cator up first refer to quick setup Ensure that the applicator is operating properly before starting this procedure With the label on the tamp pad check to see if the red light on the label present detector is on If the light is NOT on the sensor or the label feed may require adjustment Set FEED ERROR to ON Cycle system one time Verify proper operation Test again repeat if necessary until the system operates properly Turn back on any options that may have been disabled for setup of this particular feature 4 28 Made in the U S A Page 53 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM M USER S MANUAL e MANUAL SET GAP MANUAL SET GAP is used to manually set the label sensor to the label stock that is webbed in the applicator This step is automatically taken care of in the AUTO SETUP mode covered in QUICK SETUP chapter If the values the applicator calculated are in question the following will allow manual calibration of the label Go to MANUAL GAP press enter Move label in label sensor gap until the LOWEST value is displayed press enter center of label Move label in label sensor gap until the HIGHEST value is displayed press enter gap between labels GAP THRESHOLD is now displayed This is the difference between the highest value and the lowest value GAP THRESHOLD can be manually over ridden for difficult labels
37. d offset into the STOP COMP DIST Operate system at the same low speed again and check label offset Make the necessary adjustments to the STOP COMP DIST Test again repeat if necessary until label is in proper registration Applicator should now hold registration throughout speed range Turn back on any options that may have been disabled for setup of this particular feature Note There will be some label drift if speed range is too great or if at top speed the label is out of control There is also the normal stop tolerance that will effect the accuracy of the applicator 4 24 Made in the U S A Page 49 2010 Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM M USER S MANUAL e LABEL STOP POSITION LABEL STOP POSITION is used to electronically move the stop position of the label on the applicator ONLY The setup below describes how to use the LABEL STOP POSITION in ASYNCHRONOUS operation ONLY For SYNCHRONOUS setup operation refer to STOP COMP DIST section Set basic applicator up first refer to quick setup Set MISSING LABEL to OFF Set CONVEYOR LOCK OFF Set LABEL AUTO POSN to OFF label auto position Set STOP COMP DIST to 0 000 Operate applicator at desired label speed Manually move the label sensor to adjust the label stop position or the label stop position can also be electronically adjusted using the LABEL STOP POSITION T
38. e OFFSET of the label placement Note A label CAN NOT be advanced on the product ONLY moved back since the applicator can only delay the product signal 10 Apply the measured offset to the TRIGGER DISTANCE or if too great it may be necessary to physically move the product switch Keep trigger distances to a minimum for best results 11 Operate system again and measure offset 12 Enter the measured offset IF ANY into the TRIGGER DISTANCE 13 Test again repeat if necessary until label is in proper registration 14 Turn back on any options that may have been disabled for setup of this particular feature e PRODUCT DELAY PRODUCT DELAY is NOT used in conjunction with the encoder feature Product delay is similar to trigger distance in that it is used to electronically move the placement of the label on the product Product delay will move the label placement in time 00 000 Because the product delay feature utilizes time the speed of the product MUST be constant and consistent 1 Set basic applicator up first refer to quick setup Ensure that applicator is operating properly before starting this procedure 3 This feature requires the use of an encoder The appropriate encoder features should be setup prior to this feature 4 Set ENCODER to OFF 5 Set CONVEYOR LOCK to OFF if in ASYNCHRONOUS operation 6 If in SYNCHRONOUS operation PRODUCT DELAY WILL NOT WORK 7 Set Product delay to 00 000 8 Start system and apply l
39. e the product ENCODER to the Label Mill control One method utilizes a wheel mounted directly to an encoder This wheel rests on the belt surface and rotates when the belt moves The second method is to mechanically slave the encoder to the conveyor utilizing belts or a chain etc Note that lines per revolution are also referred to as counts per revolution The following is only a small sample of the many ways there is to couple an encoder to a product conveyor WHEEL MOUNTED m RON Check encoder to determine the number of lines per revolution Measure diameter of contact wheel Multiply diameter of wheel by Pi this will give circumference Divide encoder lines per revolution by circumference this will net lines per inch Enter this number into menu LINES INCH note that this number needs to be between 25 amp 500 EXAMPLE o RON Encoder lines per revolution 1000 Contact wheel diameter 6 00 6 00 x 3 14 18 84 1000 18 84 53 1 rounding number to the 10 Enter 53 1 into LINES INCH DIRECT DRIVE S Check encoder to determine the number of lines per revolution Determine the gear ratio of the encoder to the conveyor Measure diameter of conveyor drive wheel Multiply diameter of wheel by Pi this will give circumference Divide encoder lines per revolution by circumference this will net lines per inch of wheel Multiply this number by the gear ratio this will net lines per inch En
40. eb to compensate for a missing label Labels To Peelr Number of labels from label sensor to peeler point e ENCODER Provides a more consistent way to apply labels to a product With this option a distance from the trigger point can be set at which the label is to be applied Note optional encoder must be used with this feature PROGRAMMABLE BLOCKS Encoder used to turn the encoder option on or off Conveyor Lock locks the applicator speed with the conveyor speed Enc Override Allows fine tuning of the ratio of applicator speed to conveyor speed Trigger Distance used to apply the label a certain distance away from the trigger point Start Comp Dist Start Compensation Distance used to compensate for variable speed applications Enc lines inch tells how many pulses the encoder will count with 1 inch of travel 25 to 500 counts per inch 4 6 Made in the U S A Page 31 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM M USER S MANUAL e CYCLE TYPE Determines the application type and sequence in relation to the label PROGRAMMABLE BLOCKS No Tamp Tamp Before Feed Tamp After Feed changes tamp cycle in relation to label feeding Blow Before Feed Blow After Feed ALARMS Used to trigger an alarm light etc when the web is broken or miss feed of a label PROGRAMMABLE BLOCKS Broken Web used to turn the option on or off N
41. er plate forward or backward in the slots There should be approximately 020 A gap between the label jaws J and the peeler plate P 2 To adjust the label jaws J in relationship to the peeler plate P in the vertical position loosen the top jam nut and adjust the stop up or down to achieve the 020 B Air assist tube adjustment 1 Adjust the air assist tube B so that the small holes aim towards the center of the label as shown by the arrowhead F shown above The air assist tube B aids the label L to adhere to the bottom of the label jaws J Once the label L is blown onto the label jaws J it is held there by vacuum 2 Once the above adjustments are made adjust the vacuum regulator the air assist regulator and the flow controls as described on page 4 6 Note Too much pressure on the air assist will cause the label to flutter and or blow off of the vacuum platen 3 9 the U S A 24 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM Um USER S MANUAL SECTION 4 PROGRAMMING AND CONTROL OPERATION Operator Interface Console 4 1 Accessory Connector Panel 4 2 T 50 Photo Eye 4 3 Programming 4 4 Quick Programming Flow Chart 4 8 Key Definitions 4 22 Set Up of Key Features 4 24 Quick Start amp Manual Setup 4 30 How To Apply Multiple Labels To A Single Product Utilizing 4 32 When Utilizing A Encoder How To A
42. he flag jaws apply to the label as it is applied VACUUM REGULATOR only used on the flag and tamp applicator systems The vacuum regulator is used to control the vacuum that is used to hold the label to the flag jaws or the tamp pad AIR ASSIST REGULATOR The air assist regulator is used to change the pressure that is applied to the blow tube The blow tube is below the front edge of the peeler plate and is used to help push the label onto the bottom of the tamp pad or the flag jaws FLOW CONTROLS tamp bottle roller and flag applications Control A This is used to adjust the speed that the tamp cylinder moves in the upward direction Control B Controls the tamp cylinder in the downward direction 3 7 Made in the U S A Page 22 Q 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LABELMILL print apply LM 1510 Servo Label Applicator USER S MANUAL Tamp Setup NOTE PICTURES SHOWN MAY NOT RESEMBLE YOUR MODEL Rail C 0 020 A j Air Assist Tube B Tamp Pad S 0 080 Peeler Plate P Tamp pad adjustment 1 To adjust the tamp pad T in relationship to the peeler plate P in the horizontal plain loosen the screws and move the peeler plate forward or backward in the slots There should be approximately 020 A gap between the
43. he proper stop position will be with the leading edge of the label stopping flush with the tip of the peeler plate If this option is used the distance must be kept to a minimum Adjusting the stop position using the LABEL STOP POSITION is NOT recommended when utilizing the STOP COMP DIST feature 8 Operate the applicator again at the same speed 9 Measure the offset in label stop position Enter the measured offset into the LABEL STOP POSITION 10 Operate system at the same speed again and check label offset 11 Make the necessary adjustments to the LABEL STOP POSITION 12 Test again repeat if necessary until label is in proper registration to the peeler plate tip 13 Turn back on any options that may have been disabled for setup of this particular feature NOJ Note The LABEL STOP POSITION distance CAN be greater than half the length of the label e MISSING LABEL COMP MISSING LABEL COMPENSATION Missing Label Compensation is used to advance the label liner to compensate for a label that is missing This will allow the applicator not to skip a label application onto the product This feature will not work if the application rate is too high amp has limited benefits when in synchronous operation Because of the variety of label sizes and products testing will be required to determine if this feature is beneficial to your particular application Set basic applicator up first refer to quick setup Ensure that applicat
44. ible error conditions are listed in the left hand column to provide a systematic approach to troubleshooting Error Condition Unit will not turn on Air system will not operate Take up unit does not turn Waste web tension to loose Waste web breaks Label double feeds Made in the U S A Possible Cause A gt OUP moom gt gt 68 Blown Main Fuse No air pressure Plugged hose Faulty valve Friction plate failure in clutch Mechanical failure in clutch Clutch tension too low Clutch adjusted too tight Machine Webbed wrong Low quality webbing Friction plate failure in clutch Mechanical failure in clutch Web sensor out of adjustment 5 1 2010 MMI Automated Systems Corrective Action Check main power fuse and replace if necessary as shown on page 3 2 Check air supply and filter Fix or replace hose Consult factory Consult Factory Adjust clutch as shown on page 2 4 Adjust clutch as shown on page 2 4 Re web system as shown on page 2 2 Consult label mfg Consult factory Consult factory Adjust setting as shown on page 2 3 03 03 2010 Model LM 1510 LABELMILL printrapply DISPLAYED FAULT Memory Checksum Missing Label Following Error Head Up Fault Head Down Fault Label Not Found Label Present Fault Feed Error Emergency Stop Motor Temp Exceeded Servo Drive Fault
45. ines per inch of product travel must be entered into the ENC LINES INCH in menu 6 e ENCODER AN ENCODER is a device that is used to monitor the speed of an external device like a product conveyor The reason this speed is monitored is to match the speed of the label applicator to the product speed An encoder uses LINES or COUNTS per revolution in order to track speed and distance Note that lines per revolution are also referred to as counts per revolution These counts are feed into the LABEL MILL control to be processed for the different features that require this feed back 4 22 Made in the U S A Page 47 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM M USER S MANUAL e ENCODER OVERRIDE This feature is used in conjunction with ELECTRONIC GEARING This feature is used to fine tune the ratio of the applicator to the product conveyor e TRIGGER DIST TRIGGER DISTANCE is used in conjunction with the encoder feature Trigger distance is similar to product delay in that it is used to electronically move the placement of the label on the product When the encoder feature is used the product delay feature is rendered inactive Trigger distance will move the label placement in inches 00 00 e PRODUCT DELAY is NOT used in conjunction with the encoder feature Product delay is similar to trigger distance in that it is used to electronically move the placement of
46. it is not possible to apply any correction at high speed Note Start compensation ONLY effects label placement on product e STOP COMPENSATION Stop compensation is used to correct the Label Mill application head ONLY The reaction time of the Label Mill control and label sensor is corrected The purpose of stop compensation is to maintain label placement at the peeler plate when the label web is traveling at different speeds An example of this is when the applicator is synchronous feeding a label onto a product on a conveyor that accelerates on start up and decelerates to a stop At high speeds an uncompensated system label would stop past the peeler plate end Linear interpolation is used to correct this problem The stop compensation corrects this error by adding an offset distance at LOW label feed speeds since it is not possible to apply any correction at high speed Note Stop compensation ONLY effects label stop position relative to peeler plate and is normally ONLY used in synchronous feed with conveyor lock on e ELECTRONIC GEARING Electronic gearing is a function of the product encoder and the Label Mill control This is used to match the speed of the applicator to the product conveyor Electronic gearing is similar to mechanical gearing in that there is a gear ratio and the change of speed of one affects the speed of the other This feature is part of the Synchronous feed mode In order for this to operate properly the correct number of l
47. ks correctly NOTE If the web tracks towards the back plate adjust the end of the peeler plate P that is closest to the back plate away from the back plate or the opposite end toward the back plate Adjust the peeler plate P in the opposite direction if the web tracks away from the back plate 3 5 Made in the U S A Page 20 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM print apply USER 5 MANUAL CORNER WRAP UNIT OPERATION OPTIONAL The LM 1510 control unit is equipped to support the optional corner wrap unit The typical corner wrap unit comes assembled and mounts to the peeler arms as shown below Pictures may not show your actual model 3 6 Made in the U S A Page 21 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM printrapply USER S MANUAL Valve Pack The valve pack is used to control the air pressure amp flow to the tamp and flag units Pictures may not show actual model Flow controls B Flow controls A Tamp regulator Vacuum Air assist regulator Regulator Adjustment Clockwise Increase pressure Counterclockwise Decrease pressure MAIN AIR REGULATOR It controls maximum air pressure available to entire applicator It should be set between 40 amp 80 PSI FLAG REGULATOR The flag regulator is used to adjust the pressure that t
48. nd consistent label placement The control has a digital LCD display and key pad for ease of set up to include RPM product delay batch count total count tamp duration and more SPECIFICATIONS Size Electrical Product Sensing Label Roll Size Labeling Speed Label Style Requirements Label Placement accuracy Options Standard Label Sizes Optional lengths and sizes available Customs Available Made in the U S A Page 3 26 H x 32 W x 26 D Weight 60 Ibs 115V AC 60 Cycle 10 amps Photoelectric or mechanical limit switch 12 O D wound on 3 I D core 1600 linear inches of web per minute standard 2300 optional Die cut waste removed with minimum of 1 8 separation between labels in running direction Up to 1 32 when labels are produced to specifications and product handling is controlled Right or left handed Wipe On Tamp Unit or Corner Wrap 6 1 2 wide 12 long 1 1 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LMI LABELMILL print apply USER S MANUAL INVENTORY LIST QTY J gt N Made in the U S A Description Applicator Assembly 12 1 dia Blue Plastic Spools w Quick Release Collar 7 3 dia Blue Plastic Spool w screws V2 13 bolts w washers 6 Power Cord Product Switch Manual Limit Switch Photo Switch as Specified Take up Spool Clip Web Sensor
49. onductive parts are connected to a good electrical ground Never handle live electrical equipment with bare hands while standing in water or while hands and feet are wet Dangerous electrical shock can result Whenever the equipment is unattended turn off all control and power supply switches Keep equipment clean and in good operating condition Promptly repair or replace all worn or damaged hoses cables or parts Do not make any repairs to equipment unless you are fully qualified This equipment contains fast moving parts which may move without warning Keep hands loose hair and clothes clear of machines at all times Never place hands or any other body parts under the label platen at any time This equipment uses compressed air Proper care and maintenance must be taken when handling compressed air and its components These precautions are further detailed and explained where specifically required in this manual N WARNING READ AND UNDERSTAND THESE INSTRUCTIONS Protect yourself and others Be sure this information is read and understood by all operators ELECTRICAL SHOCK CAN KILL Do not touch live electrical parts with bare skin or work with gloves or wet clothing NOISE CAN DAMAGE HEARING Wear proper ear protection 1 3 Made in the U S A Page 5 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LMILABELMILL print apply in the U S A WEBBING
50. or is operating properly before starting this procedure Set MISSING LABEL to ON Set MISSING LABEL COMP Set CONVEYOR LOCK OFF Set LABEL AUTO POSN to ON if already SETUP otherwise set to OFF Operate applicator at desired label speed ensuring that the label is stopping in the proper position Refer to LABEL STOP POSN Z7 8 Count the number of labels from the label sensor to the tip of the peeler plate 9 Enter this number in the LABEL TO PEELR 10 Remove a label from the web before the label sensor Not between the sensor and the peeler plate 11 Operate the applicator several times until the missing label is at the peeler plate 12 The applicator should now double feed a label in the next cycle 13 If the applicator double feeds too soon subtract one from the LABELS TO PEELR count 14 If the applicator double feeds too late add one to the LABELS TO PEELR count 15 Remove another label and operate system at the same speed again 16 Test again repeat if necessary until the system operates properly 17 Turn back on any options that may have been disabled for setup of this particular feature 4 25 in the U S A Page 50 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL print apply USER S MANUAL CALCULATING ENCODER LINES PER INCH gearing There are two basic concepts utilized to interfac
51. pply Multiple Labels To A Single Product Utilizing 4 34 When Not Utilizing A Encoder Input amp Output Description 4 34 How To Set Labeler Communications Address 4 41 Made in the U S A Page 25 2010 Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LMILABELMILL T USER S MANUAL HAND HELD LABELER INTERFACE HLI 100 OPERATOR INTERFACE LCD DISPLAY INTERFACE PORT 4 1 Made in the U S A Page 26 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LIVI ESE USER S MANUAL ACCESSORY CONNECTIONS COM2 LABEL SENSOR SOLENOIDS PRNT INTRFCE em 3 E a LIGHTBAR AUX LOCATED ON BACK OF CONTROL BOX Made in the U S A Page 27 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM USER S MANUAL T 50 PHOTO EYE 1 24VDC BROWN 3 24VDC BLUE 2 SINKING WHITE CONNECTOR SHOWN FROM WIRE SIDE 4 3 Made in the U S A Page 28 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM Um USER S MANUAL PROGRAMMING All programming is performed via the HLI 100 keypad and display as shown on page 2 6 All programmed settings are backed in nonvolatile memory and are not lost when the unit is powered off
52. red in Label Length in Control Wait for Servo Drive Check For Proper Webbing of Labeler amp Re initiate Feature 03 03 2010 Model LM 1510 LM 1510 Label Applicator LM LABELMILL print apply USER S MANUAL REPLACING THE MAIN POWER FUSE The circuitry is protected from a current overload by GMA 15A a fast blow fuse Should the applicator fail to operate the condition of this fuse should be checked If the fuse is open the cause of the overload condition must be determined and corrected prior to replacing the fuse NEVER replace the fuse with one of a greater AMP rating The specified rating has been selected to prevent damage and or injury ACTIONS TO REPLACE THE MAIN FUSE Set the main power switch to the OFF position Disconnect the AC power cable from the rear of the console Locate the fuse holder power cord assembly Gently press down the fuse holder cover while pulling away from the console Replace with the spare fuse provided in the holder m RON SPARE FUSE 5 3 Made in the U S A Page 70 2010 MMI Automated Systems 03 03 2010 Model LM 1510
53. s may not show actual model 772727 424 244 3 Peeler Plate Nu Tamp Cylinder Blow Tube Regulator Adjustment Knobs Air Regulator Vacuum Pump 3 1 Made in the U S A Page 16 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LABELMILL printrapply LM 1510 Servo Label Applicator TAMP UNIT OPERATION OPTIONAL USER S MANUAL The LM 1510 control unit is equipped to support the optional tamp unit The typical tamp unit comes assembled and mounts to the main plate as shown below Web according to the figure below EL M NP C B2 gt D e 4 S 4 WOLNY EL A 9r IE in pw lt WOR F ao 1 ie OO 3 2 Made in the U S A Page 17 DESCRIPTION RAGE SPULI S gt Y 70 ICK RAKE AR a ae PINCH ROLI ER RELEASE KNOB Ee Gat TAKE 71 U Y U G 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LIVI Um USER S
54. should now be double checked to insure proper clearance This adjustment is very important If this is not adjusted properly the label will run into the back of the label jaws J and fold or bunch up Air assist tube adjustment 1 Adjust the air assist tube so that the small holes aim towards the center of the label as shown by the arrowhead shown above The air assist tube B aids the label to adhere to the bottom of the label jaws J Once the label is blown onto the label jaws J it is held there by vacuum 2 Once the above adjustments are made adjust the vacuum regulator the air assist regulator and the flow controls Note Too much pressure on the air assist will cause the label to flutter and or blow off of the vacuum platen 3 4 Made in the U S A Page 19 2010 Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator ABEL LIVI aum USER S MANUAL Peeler Plate Adjustment Synchronous Feed Peeler Arm A Mounting Screw S MERE Peeler Plate P Peeler Plate Adjustment used to adjust tracking 1 Loosen the mounting screws S and slide the peeler plate P in the direction needed to make the label web track in the desired direction 2 Retighten the mounting screws S to secure the peeler plate P after adjustments are made 3 Now that the plate is adjusted test run the machine to see if the web trac
55. tamp pad T and the peeler plate P 2 adjust the tamp pad in relationship to the peeler plate P in the vertical position loosen the top jam nut and adjust the stop up or down to achieve the 020 B Air assist tube adjustment 1 Adjust the air assist tube B so that the small holes aim towards the center of the label as shown by the arrowhead F shown above The air assist tube B aids the label L to adhere to the bottom of the tamp pad T Once the label L is blown onto the tamp pad T it is held there by vacuum 2 Once the above adjustments are made adjust the vacuum regulator the air assist regulator and the flow controls as described on page 4 6 Note Too much pressure on the air assist will cause the label to flutter and or blow off of the vacuum platen 3 8 Made in the U S A Page 23 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LIVI uC USER S MANUAL Flag Setup NOTE PICTURES SHOWN MAY NOT RESEMBLE YOUR MODEL 008 ul 0 080 Air Flow F ru Label Jaws J eese E Peeler Plate P N N Air Assist Tube B Label jaw adjustment 1 To adjust the label jaws J in relationship to the peeler plate P in the horizontal plain loosen the screws and move the peel
56. tem is now ready for set up of advanced features and options MANUAL SET UP Inspect applicator system and verify all cables are installed properly Web system with labels Turn power switch on Press PROG Down arrow to DEFAULT SETTINGS press ENTER Press UP arrow to set defaults Perform MANUAL SET GAP Program in label length and Label gap length Once manual set up is complete cycle system twice by pressing the START key Observe label speed and change if required Manually move the label sensor so the label stops flush with the peeler plate tip System is now ready for set up of advanced features and options 4 30 Made in the U S A Page 55 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM M USER S MANUAL HOW TO SET UP AN ASYNCHRONOUS APPLICATION TAMP WITHOUT AN ENCODER Determine the following and select it in the software Type of application mode Tamp Tamp before or after feed before feed is standard Enter a value in the tamp duration start with 00 20 Set head up limit switch normally open is standard Use the product delay to MOVE the label on the product o RON The asynchronous application mode is used to apply labels to products that are either stationary or moving at a constant speed when the label application is to take place e BLOW WITHOUT AN ENCODER Determine the following and select it
57. ter this number into menu LINES INCH note that this number needs to be between 25 amp 500 EXAMPLE Encoder lines per revolution 1000 Gear ratio is 2 to 1 Conveyor drive wheel diameter 6 00 6 00 x 3 14 18 84 1000 18 84 53 079 53 079 x 2 106 2 rounding number to the 10 Enter 106 2 into LINES INCH 4 26 Made in the U S A Page 51 Q 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LIVI M USER S MANUAL e TRIGGER DIST TRIGGER DISTANCE TRIGGER DISTANCE is used in conjunction with the encoder feature Trigger distance is similar to product delay in that it is used to electronically move the placement of the label on the product When the encoder feature is used the product delay feature is rendered inactive Trigger distance will move the label placement in inches 00 00 1 Set basic applicator up first refer to quick setup Ensure that the applicator is operating properly before starting this procedure 3 This feature requires the use of an encoder The appropriate encoder features should be setup prior to this feature 4 Set ENCODER to ON 5 Set CONVEYOR LOCK to ON if in SYNCHRONOUS operation and OFF if in ASYNCHRONOUS operation 6 Set TRIGGER DIST to 00 00 7 Start system and apply label at the desired speed 8 Check the placement of the label on the product 9 Measure th
58. th this feature the space between labels can not be set individually Note TRAILING EDGE TRIGGER will NOT work with this feature Note Product speed fluctuations can effect label placement Turn back on any options that may have been disabled for setup of this particular feature 4 33 Made in the U S A Page 58 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LABELMILL LM Um USER S MANUAL DESCRIPTION OF I O All user inputs and outputs are SINKING type except for the special isolated ground I O Example in order for a status light to illuminate for Run Status Ok the light should be wired between pins 1 amp 8 on the Light Bar Aux Connector Note some outputs can be wired to sourcing type outputs Status display legend INPUTS OUTPUTS S A Jv T SMART PRODUCT TAMP AIR ASSIST FLAG VACUUM TAMP TAMP SENSOR SOL SOL 501 SOL When using the status ports to verify if the inputs and outputs on or off the ports are numbered as from right to left follows are as shown below In this sample port Y2 0 Y2 1 Y2 3 Y2 5 and Y2 7 are on Y VO STATUS EN PORT Y1 gt PORT Y1 00000000 VO STATUS EN PORT Y2 gt PORT Y2 00000000 PORT Y2 76543210 XOXOXOX X 4 34 Made in the U S A Page 59 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1
59. the label on the product Product delay will move the label placement in time 00 000 seconds Because the product delay feature utilizes time the speed of the product MUST remain constant A product traveling at a higher velocity will travel further in a given time thus effecting the placement of the label 4 23 Made in the U S A Page 48 2010 Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LM LABELMILL print apply USER S MANUAL PONS SETUP OF KEY FEATURES START COMP DIST START COMPENSATION DISTANCE Set basic applicator up first refer to quick setup Set up STOP COMP DIST refer to STOP COMPENSATION DISTANCE setup Set ENCODER to ON Set CONVEYOR LOCK to ON if in SYNCHRONOUS operation and OFF if in ASYNCHRONOUS operation Set TRIGGER DIST to 00 00 Set ENCODER LINES PER INCH refer to ENC LINES set up Start system and apply label at the fastest desired speed system should not exceed maximum rate of applicator if in SYNCHRONOUS operation Move product switch or use TRIGGER DIST to register label to desired position Keep trigger distance to a minimum for best results Change speed of system and operate it at the lowest speed desired Measure the offset in label placement Enter the measured offset into the START COMP DIST Operate system at the same low speed again and check label offset Make the necessary adjustments to the START
60. tion the label in the label sensor until the maximum voltage is displayed LABEL GAP Record the label gap voltage Remove the label and liner from the label sensor With the label amp liner removed record the BROKEN WEB GAP VOLTAGE The BROKEN WEB voltage should be at least 900 volts higher then the LABEL gap voltage If there is not 900 volts difference this option may not work with the selected labels Subtract 700 from the BROKEN WEB voltage This new Calculated Broken web voltage is the reference voltage that will be entered into the control Enter programming and advance to menu ALARMS Turn BROKEN WEB SENSE VOLT LVL enter calculated broken web voltage The control is now set to detect a broken web and will output an alarm if a broken web is detected or if you remove the label stock Turn back on any options that may have been disabled for setup of this particular feature FEED ERROR FEED ERROR is used in the tamp mode asynchronous mode This feature detects the presents of a label on the tamp pad by utilizing a fiber optic sensor embedded into the tamp pad The control looks for the tamp pad to be clear before it feeds a label and blocked after it feeds the label The system will display a FEED ERROR fault if the label does not make it onto the tamp pad properly does not make it onto the product and stays on the tamp pad or gets stuck to tamp pad COONDARWN gt Set basic appli
61. to the TRIGGER DISTANCE Test again repeat if necessary until label is in proper registration Go to MULTIPLE FEED in menu 1 and set the number of labels to be applied to the product Set the Distance between each label by measuring from the front of the product to where you would like the label to be applied Set this distance in the 0 to 2 and repeat this for each label to be applied 0 to 3 0 to 4 etc Test the placement of the label and adjust as necessary Note The measurements entered are reference only and may not correspond exactly to the actual label offset measurements Note TRAILING EDGE TRIGGER will NOT work with this feature Note Product speed fluctuations can effect label placement Turn back on any options that may have been disabled for setup of this particular feature 4 32 Made in the U S A Page 57 2010 MMI Automated Systems 03 03 2010 Model LM 1510 LM 1510 Label Applicator LMI LABELMILL print apply USER S MANUAL WHEN NOT UTILIZING A ENCODER Product delay is similar to trigger distance in that it is used to electronically move the placement of the FIRST label on the product Product delay will move the label placement in time 00 000 Because the product delay feature utilizes time the speed of the product MUST be constant and consistent This section will explain how to apply more than one label to a single product with a single start signal MULTIPLE FEE

Label Mill 1510 Manual - Chicago Coding Systems

Contents

Download Pdf Manuals

Related Search

Related Contents