Brochure - The Reynolds Company
Contents
1. Typical Typical 1 SRC Wiring SNK Wiring 01 Stop 2 oj o 105 xL 02 Start Run FWD oo o 03 Direction Run REV 5 ot SNK SRC 04 Digital Common 05 Digital Input 1 ot 06 Digital Input 2 o HN L SN DC C AW 12 10V DC c PUERO i must be 1 10k ohm Relay N O Ri i 0 14 Analog Common L 2 Watt Min K Relay po 15 4 20mA In Relay N C R3 E ey 16 RS485 Shield SNK B SRC Ww 01 02 03 04 05 06 7 lem gere d QOOO0O d m m 11 12 13 14 15 sm 1 No Signal Default Description Param R1 Relay N O Fault Normally open contact for output relay 1221 R2 Relay Common Common for output relay R3 Relay N C Fault Normally closed contact for output relay 1221 Sink Source DIP Switch Source SRC be wired as Sink SNK or Source SRC via DIP Switch 1 The factory installed jumper a normally closed input 1 oi Stop Coast must be present for the drive to start P106 1 02 Start Run FWD Not Active P106 P107 Command comes from the integral keypad by default To 03 Direction Run REV Not Active disable reverse operation see A095 Reverse Disable R P107 da _ For digital inputs Electronically isolated2. 22F V1P6N103 0 2 0 25 16 90 126 08 64 10 140M C2E C10 100 C09 1655 22F V2P5N103 0 4 0 5 2 5 90 126 11 19 0 15 140M C2E C16 100 C12 1655 22F V4P5N103 0 75 1 0 45 90 126 22 2180 30 140M D8E C20 100 C23 1655 22F V6PON103 1 1 1 5 6 0 90 126 29 240 40 140M F8E C32 100 C30 1655 200 240V AC 10 1 Phase Input 0 230V 3 Phase Output 22F MP6N103 0 2 0 25 16 180 265 07 53 10 140M C2E B63 100 C09 1655 22F A2P5N103 0 4 0 5 2 5 180 265 16 6 5 10 140 2 10 100 09 1655 22F MP2N103 0 75 1 0 42 180 265 20 82 15 140 2 16 100 12 1655 22F ABPON103 1 5 2 0 8 0 180 265 54 22 3 35 140M D8E C25 100 C23 1655 22F A011N103 2 2 3 0 11 0 180 265 59 243 40 140M F8E C32 100 C30 1655 200 240V AC 10 1 Phase Input 0 230V 3 Phase Output with Filter 22F MP6N113 0 2 0 25 16 180 265 13 5 3 10 140M C2E B63 100 C09 1655 22F A2P5N118 0 4 0 5 2 5 180 265 1 6 6 5 10 140M C2E C10 100 C09 1655 22F MP2N113 0 75 1 0 42 180 265 20 82 15 140 2 16 100 12 1655 22F ABPON113 1 5 2 0 8 0 180 265 54 22 3 35 140M D8E C25 100 C23 1655 22F A011N113 2 2 3 0 11 0 180 265 59 243 40 140M F8E C32 100 C30 1655 200 240V AC 10 3 Phase Input 0 230V 3 Phase Output 22F B1P6N103 0 2 0 25 16 180 265 08 19 3 140M C2E B25 100 C09 1655 22F B2P5N103 0 4 0 5 2 5 180 265 12 27 6 140 2 40 100 09 1655 22F B4P2N103 075 10 42 180 265 21 49 10 140 2 63 100 09 1655 22F B8PON103 1 5
3. This filter is suitable for use with a cable length of up to 10 meters for Class A environments PowerFlex 4M Technical Data User Installed Options Human Interface Module Option Kits and Accessories Communication Option Kits Description Cat No Description Cat No Remote Panel Mount LCD Display Digital Speed Control Serial Converter Module RS485 to RS232 CopyCat Capable IP66 NEMA UL Type 4X 12 Indoor Use 22 HIM C2S Provides serial communication via DF1 protocol for use Only Includes 2 0 meter cable with DriveExplorer and DriveExecutive software Includes 22 SCM 232 Remote Handheld LCD Display Full Numeric Keypad DSI a serial converter 1203 SFC es cable 22 Digital Speed Control CopyCat Capable IP30 NEMA UL 29 HIM A3 RJ4SCBL C20 cable and DriveExplorer Lite CD Type 1 Includes 1 0 meter cable Panel mount with Serial Cable optional Bezel Kit 2 0 meter with a locking low profile connector Connects the serial converter to a 9 pin sub miniature D female Remote Handheld Wireless Interface Module with Bluetooth Technology IP30 NEMA UL Type 1 Panel 22 WIM N1 computer connector Mount with optional Bezel Kit Serial Null Modem Adapter Remote Panel Mount Wireless Interface Module with Use when Am the serial converter to DriveExplorer 1203 SNM Bluetooth Technology IP66 NEMA UL Type 4X 12 Indoor 2
4. EMC Filters not available at time of publication verify availability before ordering This filter is suitable for use with a cable length of up to 5 meters for Class A and 1 meter for Class B environments Drives are available in these ratings with internal S Type filters This filter is suitable for use with a cable length of up to 100 meters for Class A and 25 meters for Class B environments 10 PowerFlex 4M Technical Data Installation Considerations Control Wiring The control logic is 24 DC and can be set for either Sink or Source control via a DIP switch setting Control terminal screws are sized for a conventional blade screw driver e I O Terminals 1 2 and 3 are dedicated for Stop Start and Reverse operation respectively These I O Terminals can be programmed for 2 or 3 Wire operation to meet application requirements e Terminals 4 and 5 are programmable and provide added flexibility Programmable functions include Local Control Preset Frequencies Jog RS485 Control Second Accel Decel Auxiliary Fault Clear Fault Speed can be controlled via a 0 10V input or 4 20 mA input Both are electrically isolated from the drive One form C relay can be programmed to provide the status of a wide variety of drive conditions The drive is shipped with a jumper installed between I O Terminals 01 and 11 to allow out of box operation from the keypad 11 PowerFlex 4M Technical Data
5. NL THINK ma PowerFlex 4M TECHNICAL DATA ADJUSTABLE FREQUENCY AC DRIVES Rockwell ALLEN BRADIEY Rockwtu Sorrwae Automation PowerFlex 4M Technical Data Product Overview Providing users with powerful motor speed control in a compact space saving design the Allen Bradley PowerFlex 4M AC drive is the smallest and most cost effective member of the PowerFlex family of drives Ideal for machine level speed control the PowerFlex 4M drive provides the application versatility to meet the demands of global OEMs and end users who require space savings and easy to use AC drives that provide application flexibility feed through wiring and ease of programming The PowerFlex 4M AC drive is available in three frame sizes A B and C and power ratings from 0 2 to 11 kW 0 25 to 15 Hp and in voltage classes of 120 240 and 480 volts Table of Contents Description i uu u u we woe ded aces ee Rune eR Rhe Page Start Up Programming and Operation 3 Packaging and 3 Optimized 4 COMMUNICAIONS uuu a usu weed hae RH RR ERR Raters 4 Feed through Wiring 1 3 PC Programming 5 Catalog Number Explanation 6 Prod ct Selection ese w
6. 13 14 22F OD 018 N 1 0 4 AA a b f g h a c3 d Drive Rating Enclosure Code Type 200 240V ac Three Phase Input Enclosure 22F PowerFlex 4M Code Amps kW Hp Panel Mount IP20 NEMA UL 1P6 1 6 0 2 0 25 Open b 2 5 2 5 0 4 0 5 Voltage Rating 4P2 4 2 0 75 1 0 e Code Voltage Ph eine 8 0 HIM V 120V ac 1 012 12 0 2 2 3 0 Code Interface Module A 240V ac 1 017 17 5 3 7 5 0 1 Fixed Keypad B 240V ac 3 025 25 0 5 5 7 5 D 480V ac 3 033 33 0 7 5 10 0 f Emission Class c1 c4 Code EMC Filter Rating 0 No Filter 7 100 120Vac Single Phase Input 380 480V ac Three Phase Input 1 Filter code Amps kwp Code Amps kW Hp 1P6 1 6 0 2 0 25 ERS 15 0 4 0 5 9 2P5 25 0 4 0 5 2 5 2 5 0 75 1 0 Brake 4P5 4 5 0 75 1 0 aie 130 Code Description 6P0 6 0 1 1 1 5 SES D 60 3 No Brake IGBT SSS SS 8P7 8 7 3 7 5 0 013 13 0 5 5 7 5 sms c2 018 18 0 7 5 10 0 Rating 024 24 0 10 0 15 0 h 200 240V ac Single Phase Input Reserved Code Amps kW Hp Code Description 1P6 1 6 0 2 0 25 through ZZ Reserved 2P5 2 5 0 4 0 5 4P2 4 2 0 75 1 0 8PO 8 0 1 5 2 0 011 11 2 2 3 0 PowerFlex 4M Technical Data Product Selection 120V ac Single Phase Drives 50 60 Hz Drive Ratings IP20 NEMA UL Open Output Current kW Hp A Frame Size Cat No 0 2 0 25 1 6 A 22F V1P6N103 0 4 0 5 2 5 A 22F V2P5N103 0 75 1 4
7. 5 kW 10 0 HP for 240V 3 phase drives and 5 5 kW 7 5 HP 7 5 kW 10 0 HP and 11 0 kW 15 0 HP for 480V 3 phase drives See the PowerFlex 4M User Manual for ordering information Category Specification Environment Altitude 1000 m 3300 ft max without derating Maximum Surrounding Air Temperature without derating IP20 10 to 50 C 14 to 122 F IP20 zero stacking 10 to 40 C 14 to 104 F Cooling Method Convection 120V 1 Phase 0 75 kW 1 HP and below 240V 1 Phase 0 4 kW 0 5 HP and below 240V 3 Phase 0 75 kW 1 HP and below 480V 3 Phase 0 75 kW 1 HP and below Fan All other drive ratings Storage Temperature 40 to 85 degrees C 40 to 185 degrees F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity 0 to 95 non condensing Shock operating 15G peak for 11ms duration 1 0ms Vibration operating 1G peak 5 to 2000 Hz Control Carrier Frequency 2 10 kHz Drive rating based on 4 kHz Frequency Accuracy Digital Input Within 0 05 of set output frequency Analog Input Within 0 5 of maximum output frequency Speed Regulation Open Loop with Slip Compensation 2 of base speed across a 40 1 speed range S
8. COMM C DriveExplorer Lite is available for free download at DeviceNet Ci ication Adapt 22 COMM D http www ab com drives driveexplorer free_download html ss oimmunication Adapter 4 co EtherNet IP Communication Adapter 22 COMM E PROFIBUS DP Communication Adapter 22 COMM P Compact I O Module 3 Channel 1769 SM2 PowerFlex 4M drives require External DSI Communication Kits Communication Adapters cannot be drive mounted PowerFlex 4M Technical Data Dynamic Brake Resistors Drive Ratings Minimum Resistance Input Voltage 240V 50 60 Hz Three Phase 480V 50 60 Hz Three Phase Resistors listed in this table are rated 5 duty cycle Requires two resistors wired in parallel Input Line Reactors 3 Impedance Input Voltage 240V 50 60 Hz Three Phase 480V 50 60 Hz Three Phase kW Hp Cat No 5 5 7 5 13 AK R2 030P1K2 7 5 10 10 AK R2 030P1K2 5 5 7 5 55 AK R2 120P1K2 7 5 10 39 AK R2 120P1K2 11 15 24 AK R2 120P1K2 s Maximum Fundamental Continuous Amps Amps Inductance Watts Loss kW Hp A A mh w Cat No 0 2 025 2 0 3 0 12 7 5 1321 3R2 A 0 4 0 5 4 0 6 0 6 5 20 1321 3R4 B 0 75 1 0 8 0 12 3 0 29 1321 3R8 B 1 5 2 0 8 0 12 1 5 19 5 1321 3R8 A 2 2 3 0 12 18 1 25 26 1321 3R12 A 3 7 5 0 18 27 0 8 36 1321 3R18 A 5 5 TS 25 37 5 0 5 48 1321 3R25 A 75 10 35 52 5 0 4 49 1321 3R35 A 0 4 0 5 2 0 3 0 20 11 3 1321 3R2 B 0 75 1 0 4
9. and ControlLogix using 3rd party scanners with RTU Master capability Teeeoc PowerFlex 4M Technical Data Feed through Wiring Design Feed through wiring for simple retrofitting into applications requiring variable speed motor control Feed through wiring design provides simple variable speed motor control with minimal installation and retrofitting time PC Programming Software Through the use of a Serial Converter Module and DriveExplorer or DriveTools SP software programming can be greatly simplified DriveExplorer Software View and modify drive and adapter parameters in a method similar to the file management capability of Microsoft Windows Explorer Operate the drive via an on screen Control Bar which is a tool that allows you to start stop and change the speed reference of the drive Save restore and print parameter information Compare current parameters with factory defaults or previously saved parameter values Edit upload and download parameters DriveTools SP Software Online and offline programming capability In grid and dialog based parameter editing mmediate visual indication of drive and communication status when viewing online drive Integrated HTML Help architecture PowerFlex 4M Technical Data Catalog Number Explanation Position 1 3 4 5 6 8 9 10 11 12
10. with digital inputs 04 Digital Common from analog 1 0 05 Digital Input 1 Preset Freq Program with t201 Digital In1 Sel 1201 06 Digital Input 2 Preset Freq Program with t202 Digital In2 Sel 1202 Drive supplied power for digital inputs A 7 Maximum output current is 100 Drive supplied power for 0 10V external potentiometer 12 1ov DC Maximum output current is 15mA Pu 3 For external 0 10V input supply 13 o tov in I input impedance 100k ohm or potentiometer wiper P108 For 0 10V In or 4 20mA In Electronically isolated with 14 Analog Common analog inputs from digital I O 3 For external 4 20mA input supply 15 4 20mA In 3 Not Active input impedance 250 ohm P108 Terminal should be connected to safety ground PE 16 RSS DS hie when using the RS485 DSI communications port 3 Only one analog frequency source may be connected at a time If more than one reference is connected at the same ime an undetermined frequency reference will result 12 PowerFlex 4M Technical Data Specifications Drive Ratings Catalo Output Ratings Input Ratings Branch Circuit Protection Number Voltage 140M Motor Min Enclosure kW HP Amps Range kVA Amps Fuses Protectors 2 3 Contactors Volume 4 in 3 100 120V AC 10 1 Phase Input 0 230V 3 Phase Output
11. 0 6 0 9 0 20 1321 3R4 C 1 5 2 0 4 0 6 0 6 5 20 1321 3R4 B 2 2 3 0 8 0 12 5 0 25 3 1321 3R8 C 4 0 5 0 12 18 2 5 31 1321 3R8 B 5 5 75 12 18 2 5 31 1321 3R12 B 7 5 10 18 27 1 5 43 1321 3R18 B 11 15 25 37 5 1 2 52 1321 3R25 B Catalog numbers listed are for 3 impedance open style units NEMA UL Type 1 and 5 impedance reactor types are also available Refer to publication 1321 0001 PowerFlex 4M Technical Data EMC Filters Drive Ratings S Type Filter L Type Filter Input Voltage kW Hp Cat No Cat No t 0 2 0 25 22F RF010 AL 120V 50 60 Hz 0 4 0 5 22F RF010 AL Single Phase 0 75 1 0 22F RF025 BL 14 1 5 22F RF025 BL 0 2 0 25 22F RF010 AL 0 4 0 5 22F RF010 AL Scu i 0 75 1 0 E 22F RF010 AL 1 5 2 0 22F RF025 BL 22 3 0 E 22F RF025 BL 0 2 0 25 22F RF9P5 AS 22F RF9P5 AL 0 4 0 5 22F RF9P5 AS 22F RF9P5 AL 0 75 1 0 22F RF9P5 AS 22F RF9P5 AL 240V 50 60 Hz 1 5 2 0 22F RF9P5 AS 22F RF9P5 AL Three Phase 2 2 3 0 22F RF021 BS 22F RF021 BL 3 7 5 0 22F RF021 BS 22F RF021 BL 5 5 7 5 22F RF039 CS 22F RF039 CL 7 5 10 22F RF039 CS 22F RF039 CL 0 4 0 5 22F RF6P0 AS 22F RF6PO AL 0 75 1 0 22F RF6P0 AS 22F RF6PO AL 1 5 2 0 22F RF6P0 AS 22F RF6PO AL 480V 50 60 Hz 2 2 3 0 22F RF012 BS 22F RF012 BL Three Phase 3 7 5 0 22F RF012 BS 22F RF012 BL 5 5 7 5 22F RF026 CS 22F RF026 CL 7 5 10 22F RF026 CS 22F RF026 CL 11 15 22F RF026 CS 22F RF026 CL
12. 16 100 12 1655 22F D013N114 1 5 5 7 5 13 0 340 528 42 9 15 4 25 140M D8E C20 100 C23 3441 22F D018N114 1 7 5 10 0 18 0 340 528 16 3 19 5 30 140M F8E C25 100 C23 3441 22F D024N114 1 11 0 15 0 24 0 340 528 21 7 26 1 40 140M F8E C32 100 C30 3441 1 Catalog suffix ending with 4 such as N104 and N114 indicate that an internal brake IGBT is supplied 2 The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary See Bulletin 140M Motor Protection Circuit Breakers Application Ratings 3 Manual Self Protected E Combination Motor Controller UL listed for 208 Wye or Delta 240 Wye or Delta 480Y 277 or 600Y 347 Not UL listed for use on 480V or 600V Delta Delta corner ground or high resistance ground systems 4 When using a Manual Self Protected Type E Combination Motor Controller the drive must be installed in a ventilated or non ventilated enclosure with the minimum volume specified in this column Application specific thermal considerations may require a larger enclosure PowerFlex 4M Technical Data Input Output Ratings Approvals Output Frequency 0 400 Hz Programmable Efficiency 97 5 Typical Digital Control Inputs Input Current 6mA SRC Source Mode SNK Sink Mode 18 24V ON 0 6V ON 0 6V OFF 18 24V OFF Control Output Programmable Output form C relay Resistive Rating 3 0A at 30V DC 125V AC and 240V AC Recommended Fuses and Circuit Breake
13. 2 0 8 0 180 265 40 9 5 15 140 2 16 100 12 1655 22F B012N103 2 2 3 0 12 0 180 265 16 3 15 0 25 140 2 20 100 23 1655 22F B017N103 3 7 5 0 17 5 180 265 88 21 1 35 140M F8E C25 100 C23 1655 22 0253104 1 5 5 7 5 25 0 180 265 11 4 27 2 45 140M F8E C32 100 C37 3441 22F B033N104 1 7 5 10 0 33 0 180 265 16 1 38 5 60 140M F8E C45 100 C60 3441 380 480V AC 10 3 Phase Input 0 460V 3 Phase Output 22F D1P5N103 0 4 0 5 15 340 528 15 18 3 140M C2E B25 100 C09 1655 22F D2P5N103 0 75 1 0 25 340 528 30 35 6 140 2 40 100 09 1655 22F D4P2N103 1 5 2 0 4 2 340 528 50 60 10 140 2 10 100 09 1655 22F D6PON103 2 2 3 0 6 0 340 528 52 62 10 140 2 10 100 09 1655 22F D8P7N103 3 7 5 0 8 7 340 528 70 83 15 140 2 16 100 12 1655 22F D013N104 1 5 5 7 5 13 0 340 528 42 9 15 4 25 140M D8E C20 100 C23 3441 22F D018N104 1 7 5 10 0 18 0 340 528 16 3 19 5 30 140M F8E C25 100 C23 3441 22F D024N104 1 11 0 15 0 24 0 340 528 217 26 1 40 140M F8E C32 100 C30 3441 380 480V AC 10 3 Phase Input 0 460V 3 Phase Output with Filter 22F D1P5N113 0 4 0 5 15 340 528 15 18 3 140M C2E B25 100 C09 1655 22F D2P5N113 0 75 1 0 25 340 528 30 35 6 140 2 40 100 C09 1655 22F D4P2N113 1 5 2 0 4 2 340 528 50 60 10 140 2 10 100 09 1655 22F D6PON113 2 2 3 0 6 0 340 528 52 62 10 140 2 10 100 09 1655 22F D8P7N113 3 7 5 0 87 340 528 70 83 15 140 2
14. 2 WIM N4S on a handheld PC Use Only Universal Serial Bus USB Converter includes 2m USB 1203 USB Bezel Kit Panel Mount for LCD Display Remote Handheld 20 HIM H10 amp 22 HIM H10 Cables Unit IP30 NEMA UL Type 1 Includes a 22 RJ45CBL C20 22 1 DSI Cable 22 RJ45CBL cable 2 0 meter RJ45 to RJ45 cable male to male connectors C20 DSI HIM Cable DSI HIM to RJ45 cable Splitter Cable AK U0 RJ45 1 0 Meter 3 3 Feet 22 HIM H10 RJ45 one to two port splitter cable SC1 Terminating Resistors 2 9 Meter 9 51 Feet 22 HIM H30 9 U0 29Meter 9 51 Feet a 120 Ohm resistor embedded in an RJ45 connector 2 AR E The 22 HIM C2S is smaller than the 22 HIM C2 and cannot be used as a pieces direct replacement Terminal Block I AK U0 RJ45 RJ45 two position terminal block 6 pieces with two 120 TB2P PC Programming Software Ohm terminating resistors loose DSI External Communications Kit Description External mounting kit for 22 COMM Communication ET DriveTools SP Software Adapters M 7 See publication 9303 PL002 for External Comms Power Supply TM H b DriveExplorer Software Lite Full ordering pricing information Optional 100 240V ac Power Supply for External DSI Pocket DriveExplorer Software Communications Kit Set up wizards are available for use with DriveTools SP and DriveExplorer BACnet MS TP RS485 Communication Adapter t 22 COMM B Lite Full only ControlNet Communication Adapter 22
15. 4 0 lt 2 13 229 0 2185 9 02 8 60 2185 8 60 orgaga lt 4 A emer FILET a k 0 22 lt 240 0 94 18 PowerFlex 4M Technical Data Frame EMC Line Filters Dimensions are in millimeters and inches Catalog Numbers 22F RF018 BL 22F RF025 BL 22F RF021 BS 22F RF021 BL 22F RF012 BS 22F RF012 BL 1010 3 98 50 y i III W ose o 740 Q9 7 2090 2160 9 02 8 50 216 0 850 E 1 0101010 9 0 4 Y i Y A eee a 150 me i 059 7 L 2n 5 5 0 22 0 94 Frame EMC Line Filters Dimensions are in millimeters and inches Catalog Numbers 22F RF039 CS 22F RF039 CL 22F RF026 CS 22F RF026 CL p In 632 7 600 EN 320 1 ui 55 022 b P IE e x d 900 3 54 309 0 12 17 309 0 12 17 297 0 297 0 41 69 11 69 2 A Lh A 170 _ 5 i 5 5 0 22 067 _ 1 18 19 PowerFlex
16. 40 104 4 10 70 2 75 50 1 98 37 1 44 1 8 4 1321 3R4 B 112 4 40 104 4 10 76 3 00 50 1 98 37 1 44 1 8 4 1321 3R4 C 112 4 40 104 4 10 86 3 38 60 2 35 37 1 44 2 3 5 1321 3R4 D 112 4 40 104 4 10 92 3 62 66 2 60 37 1 44 27 6 1321 3R8 A 152 6 00 127 5 00 76 3 00 53 2 10 51 2 00 3 1 7 1321 3R8 B 152 6 00 127 5 00 76 3 00 53 2 10 51 2 00 3 6 8 1321 3R8 C 152 6 00 127 5 00 85 3 35 63 2 48 51 2 00 4 9 11 1321 3R12 A 152 6 00 127 5 00 76 3 00 53 2 10 51 2 00 4 1 9 1321 3R12 B 152 6 00 127 5 00 76 3 00 53 2 10 51 2 00 4 5 10 1321 3R18 A 152 6 00 133 5 25 79 3 10 54 213 51 2 00 4 1 9 1321 3R18 B 152 6 00 135 5 30 89 3 50 63 2 48 51 2 00 5 5 12 1321 3R25 A 183 7 20 146 5 76 85 3 35 160 2 35 76 3 00 4 9 11 1321 3R25 B 183 7 20 147 5 80 89 3 50 60 2 35 76 3 00 6 4 14 1321 3R35 A 193 7 60 146 5 76 91 3 60 66 2 60 76 3 00 6 3 14 Frame A EMC Line Filters Dimensions are in millimeters and inches Catalog Numbers 22F RF010 AL 22F RF9P5 AS 22F RF9P5 AL 22F RF6P0 AS 22F RF6P0 AL 1 97 31 0 2 1 22 gt 0550 q 9 X t h6 t at 5
17. 5 B 22F V4P5N103 1 4 1 5 6 B 22F V6PON103 240V ac Single Phase Drives 50 60 Hz IP20 NEMA UL Open w Integral S EMC Drive Ratings Type Filter Output Current kW Hp A Frame Size Cat No Cat No 0 2 0 25 1 6 A 22F A1P6N103 22F A1P6N113 0 4 0 5 2 5 A 22F A2P5N103 22F A2P5N113 0 75 1 4 2 A 22F A4P2N103 22F A4P2N113 1 5 2 8 B 22F A8PON103 22F A8PON113 2 2 3 11 B 22F A011N103 22F A011N113 This filter is suitable for use with a cable length of up to 5 meters for class A environments and up to 1 meter for class B environments 240V ac Three Phase Drives 50 60 Hz Drive Ratings IP20 NEMA UL Open Type Output Current kW Hp A Frame Size Cat No 0 2 0 25 1 6 A 22F B1P6N103 0 4 0 5 2 5 A 22F B2P5N103 0 75 1 4 2 A 22F B4P2N103 1 5 2 8 A 22F B8PON103 2 2 3 12 B 22F B012N103 3 7 5 17 5 B 22F B017N103 w Brake 5 5 7 5 25 C 22F B025N104 7 5 10 33 C 22F B033N104 480V ac Three Phase Drives 50 60 Hz IP20 NEMA UL Open w Integral S Type EMC Drive Ratings Type Filter Output Current kW Hp A Frame Size Cat No Cat No 0 4 0 5 1 5 A 22F D1P5N103 22F D1P5N113 0 75 1 2 5 A 22F D2P5N103 22F D2P5N113 1 5 2 4 2 B 22F D4P2N103 22F D4P2N113 2 2 3 6 B 22F D6PON103 22F D6PON113 3 7 5 8 7 B 22F D8P7N103 22F D8P7N113 w Brake 5 5 7 5 13 22F D013N104 22F D013N114 7 5 10 18 C 22F D018N104 22F D018N114 11 15 24 C 22F D024N104 22F D024N114
18. Zero Stacking Force Technology DriveExplorer DriveTools SP DPI and PanelView are trademarks of Rockwell Automation Trademarks not belonging to Rockwell Automation are property of their respective companies www tockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core E Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 22F TD001B EN P June 2013 Supersedes Publication 22F TD001A EN P April 2007 Copyright 2013 Rockwell Automation Inc rights reserved Printed in USA
19. anced Program Boost Select 453 Advanced Program Motor NP Hertz P102 Basic Program Bus Reg Mode 441 Advanced Program Motor NP Volts P101 Basic Program Comm Data Rate C302 Communications Motor OL Current P103 Basic Program Comm Format C306 Communications Motor OL Ret P111 Basic Program Comm Loss Action C304 Communications Motor OL Select A444 Advanced Program Comm Loss Time C305 Communications Output Current 4003 Display Comm Node Addr C303 Communications Output Freq 4001 Display Comm Status 9015 Display Output Voltage 0004 Display Comm Write Mode C307 Communications Preset Freq 0 A410 Advanced Program Commanded Freq d002 Display Preset Freq 1 A411 Advanced Program Compensation A436 Advanced Program Preset Freq 2 A412 Advanced Program Contrl In Status 9013 Display Preset Freq 3 A413 Advanced Program Control Source d012 Display Process Display d010 Display Control SW Ver 9016 Display Process Factor A440 Advanced Program Current Limit A441 Advanced Program Process Time Hi 439 Advanced Program DB Duty Cycle A428 Advanced Program Process Time Lo 438 Advanced Program DB Resistor Sel A427 Advanced Program Program Lock A458 Advanced Program DC Brake Level A425 Advanced Program PWM Frequency 446 Advanced Program DC Brake Time A424 Advanced Program Relay Out Level 1222 Terminal Block DC Bus Voltage dO005 Display Relay Out Sel 1221 Terminal Block Decel Time 1 P110 Basic Program Reset To Defalts P112 Basic Program Decel Time 2 A402 Adva
20. aqasa 1 User Installed 8 Installation Considerations 11 Specifications oo caer esses ede e RU EE T PEE EE es 13 Parameter Cross Reference by 15 Product Dimensions 16 Reference Materials For additional PowerFlex 4M data and general drive information refer to the following publications Title Publication PowerFlex 4M User Manual 22F UMO001 Wiring and Grounding Guidelines for PWM AC Drives DRIVES INO01 Preventive Maintenance of Industrial Control and Drive System Equipment DRIVES TD001 Safety Guidelines for the Application Installation and Maintenance of Solid State Control SGI 1 1 For other information contact Allen Bradley Drives Technical Support Title Online at Available Online at www rockwellautomation com literature Allen Bradley Drives Technical Support www ab com support abdrives PowerFlex 4M Technical Data Start Up Programming and Operation An integral keypad provides out of the box operation using the local potentiometer and control keys The 12 most common application parameters are contained in the Basic Program Group making programming fast and easy The programming keys have the same function as all other PowerFlex drives so if you can program one PowerFlex drive you can program them all 4 digit display with 10 addi
21. l mounting is not applicabl to Frame C Shipping Weight 1 6 3 5 2 1 4 6 Frame a b f A 72 0 59 0 174 0 1516 54 54 2 83 2 32 6 85 5 97 0 21 0 21 100 89 0 174 0 163 5 54 54 3 94 3 50 6 85 6 44 0 21 0 21 C 130 0 1160 2600 2475 55 55 5 12 4 57 10 24 9 74 0 22 0 22 16 48 10 6 PowerFlex 4M Technical Data Dynamic Brake Modules Dimensions are in millimeters and inches Frame B 61 0 310 2 40 59 0 1 22 r 2 32 1 Yi 386 0 405 0 15 20 15 94 i C 2 LH Frame Catalog Number B AK R2 030P1K2 AK R2 120P1K2 Recommended External Brake Resistor Circuitry T L3 Note Applicable to Frame C drives only Three Phase S L2 AC Input R LI Power Off Power On olo I M m l iu 6020360 Power Source DB Resistor Thermostat 17 PowerFlex 4M Technical Data Bulletin 1321 3R Series Line Reactors Dimensions are in millimeters and inches Weights are in kilograms and pounds Catalog Number A B C D E Weight 1321 3R2 A 112 4 40 104 4 10 70 2 75 50 1 98 37 144 1 8 4 1321 3R2 B 112 4
22. lexibility 150 overload for 60 seconds or 200 overload for 3 seconds provides robust overload protection Adjustable PWM frequency up to 10 kHz ensures quiet operation Volts per Hertz Control Performance Drive automatically provides auto boost IR compensation and slip compensation Provides excellent speed regulation and high levels of torque across the entire speed range of the drive and improved speed regulation even as loading increases Communications A Serial Converter Module provides connectivity to any controller that has the ability to initiate DFI messaging 22 SCM 232 RS232 DF1 to RS 485 DSI Bluetooth Wireless DF1 to RS 485 DSI Integral RS485 DSI communications enable the drives to be used in a multi drop network configuration Integral communication cards such as DeviceNet EtherNet IP PROFIBUS DP LonWorks BACnet and ControlNet can improve machine performance These cards are optional and can only be used with an external DSI communications kit The DSI Wireless Interface Module WIM provides a wireless communication interface between a Pocket PC laptop computer or desktop computer equipped with Bluetooth wireless technology and any Allen Bradley product supporting the DSI protocol RS485 DSI Modbus RTU Directly compatible with PanelView products using RTU master capability Direct compatibility with MicroLogix RTU master capability Compatible with SLC 500
23. nced Program Reverse Disable 434 Advanced Program Dig In Status 9014 Display S Curve A403 Advanced Program Digital In1 Sel t201 Terminal Block Skip Freq Band A419 Advanced Program Digital In2 Sel t202 Terminal Block Skip Frequency A418 Advanced Program Drive Status 9006 Display Slip Hertz FLA 437 Advanced Program Drive Temp 9022 Display Speed Reference P108 Basic Program Drive Type 9017 Display Start At PowerUp 433 Advanced Program Elapsed Run Time 0018 Display Start Source P106 Basic Program Fault 1 Code d007 Display Stop Mode P107 Basic Program Fault 2 Code 9008 Display SW Current Trip A448 Advanced Program Fault 3 Code 9009 Display Testpoint Data 9019 Display Testpoint Sel A459 Advanced Program PowerFlex 4M Technical Data Product Dimensions PowerFlex 4M Panel Mount Drives Ratings are in kW and HP 120V AC 1 Phase 240V AC 1 240V AC 3 Phase 480V AC 3 Phase 102 0 25 0 2 0 25 0 2 0 25 0 4 0 5 0 4 0 5 0 4 0 5 0 75 1 0 0 75 1 0 1 5 2 0 B 0 75 1 0 1 5 2 0 22 8 0 14 1 5 22 3 0 3 7 5 0 Em 55 7 5 7 5 10 0 PowerFlex 4M Panel Mount Drives Dimensions are in millimeters and inches Weights are in kilograms and pounds amp amp ee So m il DIN rai
24. rs Qua 222 C Directive Blic EN 1800 3 WN P5008 1 EN 50082 2 Analog Control Inputs 4 20mA Analog 250 ohm input impedance 0 10V DC Analog 100k ohm input impedance External Pot 1 10k ohms 2 Watt minimum Inductive Rating 0 5A at 30V DC 125V AC and 240V AC Fuse UL Class J RK1 T or Type BS88 600V 550V or equivalent Circuit Breakers HMCP or Bulletin 140M or equivalent Protective Features Motor Protection 121 overload protection 150 for 60 Secs 200 for 3 Secs Provides Class 10 protection Overcurrent 200 hardware limit 300 instantaneous fault Over Voltage 100 120V AC Input Trip occurs at 405V DC bus voltage equivalent to 150V AC incoming line 200 240V AC Input Trip occurs at 405V DC bus voltage equivalent to 290V AC incoming line Under Voltage 380 460V AC Input Trip occurs at 810V DC bus voltage equivalent to 575V AC incoming line 100 120V AC Input Trip occurs at 210V DC bus voltage equivalent to 75V AC incoming line 200 240V AC Input Trip occurs at 210V DC bus voltage equivalent to 150V AC incoming line 380 480V AC Input Trip occurs at 390V DC bus voltage equivalent to 275V AC incoming line Control Ride Through Minimum ride through is 0 5 Secs typical value 2 Secs Faultless Power Ride Through 100 milliseconds Dynamic Braking Internal brake IGBT included with power ratings 5 5 kW 7 5 HP and 7
25. tional LED indicators provides an intuitive display of drive status and information Integral RS 485 communications can be used for programming from a PC It can also be used in a multi drop network configuration A serial converter module provides connectivity to any controller with a DF1 port A NEMA UL Type 4X remote and NEMA UL Type 1 hand held LCD keypad provide additional programming and control flexibility both featuring the popular CopyCat function Packaging and Mounting Installation can be a virtual snap using the DIN rail mounting feature on A and B frame drives Panel mounting is also available providing added flexibility Zero Stacking is allowable for ambient temperatures up to 40 C saving valuable panel space 50 ambient temperatures are permitted with minimal spacing between drives Integral filtering is available on all 240V single phase and 480V three phase ratings providing a cost effective means of meeting EN61800 3 External filters for all PowerFlex 4M drive ratings are also available I eeoe PowerFlex 4M Technical Data Optimized Performance Removable MOV to ground ensures reliable operation with ungrounded or resistive distribution systems A relay pre charge limits inrush current Integral brake transistor available on Frame C drives provides dynamic braking capability with simple low cost brake resistors DIP switch settable 24V DC sink or source control for control wiring f
26. top Modes Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and S Curve Acceleration Deceleration Two independently programmable acceleration and deceleration times Each time may be programmed from 0 600 seconds in 0 1 second increments Intermittent Overload 150 Overload capability for up to 1 minute 200 Overload capability for up to 3 seconds Electronic Motor Overload Protection Provides class 10 motor overload protection according to NEC article 430 and motor over temperature protection according to NEC article 430 126 A 2 UL 508C File 29572 PowerFlex 4M Technical Data Parameter Cross Reference by Name Parameter Name Number Group Parameter Name Number Group Accel Time 1 P109 Basic Program Fault Clear A450 Advanced Program Accel Time 2 A401 Advanced Program Flying Start En A435 Advanced Program Analog In 0 10V 9020 Display Internal Freq A409 Advanced Program Analog In 4 20 mA 4021 Display Jog Accel Decel A405 Advanced Program Anlg In 0 10V Hi t212 Terminal Block Jog Frequency A404 Advanced Program Anlg In 0 10V Lo t211 Terminal Block Language C301 Communications 1 4 20 Hi t214 Maximum Freq P105 Basic Program Anigin4 20mALo t213 Terminal Block Maximum Voltage A457 Advanced Program Auto Rstrt Delay 452 Advanced Program Minimum Freq P104 Basic Program Auto Rstrt Tries A451 Advanced Program Motor NP FLA A461 Adv
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