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1. i w a n ng 275 5 EP6 VERSION E 6 6 LE ico iagram C _N NA ic d VOL AOSC HM IVNOLLdO C Schema elettr Electr o oJ B o B Y co 2 T e gt MOSA MOSA I 92cv8 90 70 11 euoizezzuojne ens ezues 1219 e o Ip OJSIAIP uoo oubasip eyeudoud Ip e IS VSON 87 y V LLO S SCCY8 LOOZ LL SL XSI SZZ 39 lt Y esourww dnu ir eAoJddy BMG JueuBiseq QUIYIBIA ATVLI IN 6 06002 2478101 ejeq eojeuBesiq Bed 3o oi ES 0006019 ONHILSI 2 31NVS Ifid V addy ejeg UORESUIPON d Al wl wd COUPON E O1VO3TIOO NON 35 FUVTTIOLLNOd NI 2002109790 ezuebjewe ejuesind ns ope uoo y 9 Ed uu NOLLNE 4016 OL 9 e PS diis Tm S 0 Q3193NNOO LON dl Yad WN Beg eq gt lt Y A 8 Sd To PA o XK N m gt of o a 53 54 or 55 Oy lt m S t
2. E N 9961009 ll ESOLU AMM CNY 000990098 vi da ATL 0919 06002 19 99 937910 AG HJNIIEL ONVH 00r Ny 153NNOD ONY ag reese a QULANQIZNALOd 120 19 99 gt 30v931100 3 4 38311901 e40jeuoizes GE 275 VPS VPSX 5 O NL 3 OA JEN pa Bog o Elo po X 5 69 BS 1 1 DAL ANNO 383 801 2 0 0 0 diBLox3 40 srioa HAW i eJuooya Ga i 94 94 74 z o c ico iagram 64 831 25 ic d C Schema elettr Electr i d3WdO4SNVu1 INIHUNO 8114110 SIVI3Y o 1444 109110 SIV 138 1AdNI IVLIDIO HOLVHINI9 911 du VY o e e 9 E o E B 2 N b gt MOSA MOSA 92278 90 20 11 Et ens ezues IZJe e O Ip uoo oubasip ejueseud eyeudoud 9669 Ip tuwa e esas IS VSON 7 020 5 92278 9002 L0 L XSdAScec39 ueuBiseq euiuoew a ATVLI IN ODWSND 06002 Ed euojeuBesiq S S Bidezzp8 IN 4062 100 ny gt u ebed 0ef01d uoneuiuoueq ii y Ip Lu amp eg oyeBougd Be eg je
3. 12 06 03 M37GB 1500G GE a CH CA Using the generator MOSA 1 1 09 05 CF DIFFERENTIAL SWITCH The differential switch or differential relay guarantee protection against indirect contacts due to malfunction currents towards the ground When the device detects a malfunction current that is higher than the nominal current or the set current it CRESTE intervenes by cutting off 50 power to the circuit connected In the case of an intervention by the differential switch check that there are no sheathing defects in the installation connection cables sockets and plugs utilities connected s gt Before each work session check the operation of the differential protection device by pressing the test key The electricity generating group must be in operation and the lever on the differential switch must be in the ON position THERMIC PROTECTION Generally present to protect against overloads on an individual power socket c a When the nominal operating current has been exceeded the protection device intervenes by cutting off power to the socket The intervention of the protection device against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention In case of an intervention check that the current absorbed by the load does not exceed the protection s nominal operating current Allow the protection to cool off for a few m
4. sq med ES 29 99 S3 18VO Ad H3IWIATH L LOANNOD UNIT 7 OYLAWOIZNALOd 140 29 99 INO 3HVO3TIOO 3 OTI39LLNOd 3Y43NM9OL 55 2 e ior E E TT 1 q Q S SAMA O ge tu Ly o I papa e ALFIISVIS el f MOLVOIGNI a 8 dL Oxa ico iagram I I I I I I I I I I I I I ic d C Schema elettr Electr o s e 9 E o sb o co 2 N P e gt MOSA MOSA I 9Z2cv8 90 20 11 euorzezzuojne ens ezues 1219 e o OjINPOIdII IP oJ IAIp uoo ejeudoud e e669 Ip luua e euesu IS VSON 1 y gen T N eoeiode1 XSdA 22 39 F yesourmmmy dyy E J0uBiseg euuoew ATVLI IN 6 06002 eJoyeuDesiq Bed 9 Bidszzy8 eyv 29ew 1007 xnv Y 0 PATA uBeg eucizeuiwoueg Ded eg 3ddy 55 y j o TVNOILdO ec C3 Z man O o di i N O
5. Ind Benso Marelli Cusago Direttore Generale MM 065 2 doc The CE mark European Community certifies that the product complies with the essential safety requirements provided by the applicable COMMUNITY DIRECTIVES In the Conformity Declaration are reported the HARMONIZED NORMS and not used for the checking 10 10 02 M1 4 GB O OSA 1 0 11 99 SYMBOLS IN THIS MANUAL MOSA The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety gt N B The information contained in the manual be changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must be respected WARNING AN Situations of danger no harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using
6. NIVIN 313 IN 1 S uli IN MH N ON MIL ON 82 08 Eb c OV ps 255 LLO So C 64 84 24 94 S4 va 9 5 o t 585 LL ug cs ES 09 0 0 Z 0 Z 0 0 0 0 0 OO 0 0 0 Z 9 TOO OO 0 000 gt di de de e N N N N N gt N al N i N al N o N 8888 h 2 z Z G h R S 4 2 138 1MdLNO SIVIAY LNdNI TV LIOIG YOLVYINIO UINYOASNYUL LN3HMHDO a LNd LNO SIVI3Y T MIL J LIV 9 lt ds lt gt
7. Number of Teeth of the Flywheel Inh Inh or 1 500 teeth The Inh code disables the reading of the Speed section 3 0 the Over Under Speed alarms and the Crank termination see P 24 Crank OFF Inh Crank Termination setting 100 800 rpm If the speed rises above the setting the EP6 terminates the crank cycle One seconddelay avoids false termination The code Inh inhibits the crank termination Low Oil Pressure Alarm By Pass 6 Range 0 99 secs By Pass Delay to ignore the Oil Pressure input 3 during the engine starting cycle This input requires normally closed contact Automatic Periodic Test Cycle inh Range inh 1 99 days This is the interval time between the automatic periodic tests of the engine The code inh disables the Automatic Periodic Test see section 19 0 Automatic Engine Test Duration 5 Range 1 99 minutes This is the duration of the automatic engine test Generator warm up timing 20 Range inh 1 59 secs or 1 15 mins inh No warm up Active only when P17 inh and the ALARM output is used to drive the contactor Generator cooling timing 30 Range inh 1 59 secs or 1 15 mins inh No cooling Active only when P17 inh and the ALARM output is used to drive the GEN SET contactor 12 10 05 M39GB D PROTECTIONS 1 0 10 05 CE 7 0 REMOTE START The EP6 features REMOTE START only in AUTO operating mode To operate the REMOTE START follow the instruc
8. 3 Oil pump defective 3 Ask for intervention of Service Department 4 Alarm malfunction 4 Check the sensor and electrical circuit High temperature 1 Overload 1 Check the load connected and diminish 2 Insufficient ventilation 2 Check the cooling vent and relative transmission belts 3 Insufficient coolant liquid Only for 3 Restore level Check for leaks or water cooled motors breakage in the entire cooling circuit pipes couplings etc 28 01 03 401 1500G GE CD O CA Troubleshooting GE MOSA REV 3 07 06 Diesel engine Problem Possible cause Solution 4 Water radiator or oil clogged whereit 4 Clean cooling fins on radiator is assembled 5 Water circulating pump defective Only 5 Ask for intervention of Service for water cooled motors Department 6 Injectors defective Injection pump 6 Ask for intervention of Service requires calibration Department 7 Alarm malfunction 7 Check the sensor and electrical circuit GENERATOR Absence of output voltage 1 Voltage switch in position O 1 Check position 2 Voltage switch faulty 2 Check connections and working of the switch repair or replace 3 Protection tripped due to overload 3 Check the load connected and diminish 4 Differential protection device tripped 4 Check on the entire installation Differential switch differential relay cables connections utilities connected have no defective sheathing which may cause incorrect currents
9. Electronic GFI relais Release coil circuit breaker Oil pressure indicator Water temperature indicator Battery voltmeter Contactor polarity change Commutator switch series parallel Commutator switch Key switch on off QEA control unit Connector Frequency rpm regulator Arc Force selector Device starting motor Fuel electro pump 12V c c Start Local Remote selector Choke button Switch CC CV Connector wire feeder 420V 110V 3 phase transformer Switch IDLE RUN Hz V A analogic instrument EMC filter Wire feeder supply switch Wire feeder socket DSP chopper PCB Power chopper supply PCB Switch and leds PCB Hall sensor Water heather indicator Battery charge indicator Transfer pump selector AUT 0 MAN Fuel transfer pump GECO generating set test Flooting with level switches Voltmeter regulator WELD AUX switch Reactor 3 phase Switch disconnector Solenoid stop timer VODIA connector F EDCA connector OFF ON DIAGN selector DIAGNOSTIC push button DIAGNOSTIC indicator Welding selector mode net 230V 1 phase plug V Hz analogic instrument Engine protection EP6 G F I relay supply switch Radio remote control receiver Radio remote control trasnsmitter Isometer test push button Remote start socket Transfer fuel pump control Ammeter selector switch Polarit
10. White colour battery to be replaced DO NOT OPEN THE BATTERY SEA LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor for the recommended products Please refer to the motor operating manual for the recommended viscosity REFUELLING AND CONTROL Carry out refuelling and controls with motor at level position 1 Remove the oil fill tap 24 2 Pour oil and replace the tap 3 Check the oil level using the dipstick 23 the oil level must be comprised between the minimum and maximum indicators As ATTENTION It is dangerous to fill the motor with too much oil as its combustion can provoke a sudden increase in rotation speed TS DSP Water cooled systems AIR FILTER Check that the dry air filter is correctly installed and that there are no leaks around the filter which could lead to infiltrations of non filtered air to the inside of the motor Hi FUEL A _ ATTENTION Do not smoke or use open flames during refuelling operations in order to avoid explosions or fire hazards Fuel fumes are highly toxic carry out operations outdoors only or in a well ventilated environment Avoid accidentally spilling fuel Clean any eventual leaks before starting up motor Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operati
11. Competent support in the solution of problems e Information and training in the correct application and use of the products to assure the security of the operator and protect the environment Regular inspections by to confirm that the requirements of the company s quality system and ISO 9001 are being respected All these advantages are guaranteed by the CERTIFICATE OF QUALITY SYSTEM No 0192 issued by ICIM S p A Milano Italy www icim it 10 10 02 M01 GB MOSA CD SA INDEX GE 275 VPS VPSX REV 0 07 06 CF M 1 01 COPYRIGHT M 1 1 NOTES M 1 4 NOTES M2 SYMBOLS AND SAFETY PRECAUTIONS 2 5 ADVICE M 2 6 INSTALLATION AND ADVICE M 3 UNPACKING M 4 2 TRANSPORT AND DISPLACEMENTS M 20 SET UP FOR OPERATION M 21 START AND STOP M 31 CONTROLS M 33 USE OF THE GECO CONTROL UNIT 37 USING THE GENERATOR M 38 6 TCM 35 REMOTE CONTROL M 39 11 EARTH LEAKAGE RELAY 39 12 EP6 ENGINE PROTECTION M 40 TROUBLE SHOOTING M43 MAINTENANCE OF THE MACHINE M 45 STORAGE M 46 CUST OFF M 51 TECHNICAL DATA M 60 ELECTRICAL SYSTEM LEGEND M 61 ELECTRICAL SYSTEM 11 07 06 84276 GB CD M LI SA D Copyright 1 0 10 02 N ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all other documentat
12. Z ABDM climatic sequence IEC EN 60068 2 61 93 Temperatures according to storage limits and operational limits 03 09 02 84275 GB GE 225 275 VPS VPSX Terminal board connections seen from rear gt DO gt N MAINS VOLTAGE GENERATOR VOLTAGE CURRENT TRANSFORMERS 13 L1 2 B N rL 103 4 gt UU 99 2 IN UJ IN gt al al 1 1 1 2 1 3 1 4 2 1 2 2 2 3 2 4 31 32 33 34 35 36 gt VOLTAGE FREE CONTACT OUTPUT RELAYS F DC OUTPUTS 7 NE ASAS 4 1 42 43 44 51 52 53 54 55 6 1 62 63 64 65 66 5 L2 UJ DTI 011 h DIGITAL INPUTS MANALOG START DETECT 8 1 82 83 84 85 86 8 7 88 8 9 91 92 93 94 95 96 97 Overall dimensions DU 106 50 106 50 i VULVO 03 09 02 84275 CD GB G Using the generator 1 1 09 05 It is absolutely forbidden to connect the unit to the public mains and or another electrical power source Access forbidden to area adjacent to electricity generating group for all non authorized personnel The electricity generating groups are to be considered electrical energy producing stations The dangers of electrical energy must be considered together with those related to the presence of chemical substances fuels oils etc rotating parts and waste products fumes discharge gases heat etc GENERATION IN AC ALTERNATING CURRE
13. cXX X Charger Alternator Voltage h XXXX HOUR METER the message h appears for a moment and then the counter will be displayed continuously C the symbol X means a numerical field 12 10 05 M39GB D PROTECTIONS 1 0 10 05 CE 4 0 ALARM messages The alarms are displayed by means of messages In case of alarm consult your Generating Set manufacturer To remove the message turn OFF the KEY SWITCH The EP6 may show one of the following O SPd Over Speed of the engine _ U SPd Under Speed of the engine _ FUELI 1 Fuel in E OSA MOSA FAIL 3 Starting Failure Alarm E 05 2 Generator Overload Hi H 2 Generator Over Frequency Lo H 2 Generator Under Frequency Hi U 2 Lo 2 Battery Voltage Memory error EO Alternator Failure 1 FUEL This message indicates Low Fuel in the tank The engine stops if the contacts remain closed for 5 minutes continuously To clear the alarm follow the instructions a turn OFF the key switch b fill the tank c turn ON the key to display the message FULL d turn OFF the key in order to cancel the alarm e turn ON the key to select the MANUAL or AUTO operating mode 2 To determine the value that caused the failure push the F1 pushbutton 4 1 OPERATING messages 6 features messages to inform you about the following uuuu Glow plugs timing U Voltage out of range StA Start prompt 1 Start
14. the automatic panel will indicate the malfunction that has caused the stoppage while the generator s front panel will be disabled and will no longer supply any information 12 06 03 M37GB_1500G_GE CD LI Es A tem 35 REMOTE CONTROL O MOSA 1 0 03 06 CE 3 The selector LOCAL START REMOTE START 16 of the generating set must be switched on LOCALSTART gt Put the selector switch board N7 on ON The coupling of the TCM 35 with the generating set ready for remot starting permits to work far from the set itself The remote control is connected to the front plate X1 and or rear plate with a multiple connector N B The remote control TCM 35 can be used only with machines equipped with control and protection device EP6 U7 For use of TCM 35 see page 21 start and stop of this manual TELECOMANDO REMOTE CONTROL 06 02 03 38 D ENGINE PROTECTION USE 1 1 10 05 CE MOSA MOSA Don not intervene on the setting of the protection switch Before using the machine check the ON warning lamp lighting The relay allows to select the tripping current value so as to keep values of contact voltage of the limits indicated by the electrical security norms These adjustments allow to perform a tripping selecticity or either current or delay when more relays are located along the same line in protection of the different starting signals SW G F l The SW G F l swit
15. use It is advisable to use tools adapted to the various maintenance works Use only with safety protections specifically suitable B It is advisable to use protections suitable for gt the different welding works Use only with safety protections fe It is advisable to use protections suitable for the different daily checking works Use only with safety protections is advisable to use all protections while A shifting the machine Use only with safety protections 74 It is advisable to use protections suitable for A the different daily checking works and or of A maintenance 26 11 99 M2 1GB CD LISA amp INSTALLATION AND ADVICE BEFORE USE GE MS TS_ MOSA 1 0 06 0 CF N The installation and the general advice concerning the operations are finalized to the correct use of the machine in the place where it is used as generator group and or welder Stop engine when fueling Do not touch electric devices if you Do not smoke avoid flames sparks or electric tools when fueling are barefoot or with wet clothes Unscrew the cap slowly to let out the fuel vapours Always keep off leaning surfaces d Slowly unscrew the cooling liquid tap if the liquid must be topped up uring work operations The vapor and the heated cooling liquid under pressure can burn face eyes skin Static electricity can demage the arts on the circuit Do not fill tank completely Wipe up spilled
16. 24 12 AWG Tightening torque 0 8 Nm 7 LBin Housing Version Flush mount Dimensions 196 5x106 5x120mm Panel cutout 181x91mm Material Noryl SE100 thermoplastic IP64 on front 7509 Degree of protection Weight 03 09 02 84275 GB GE 225 275 VPS VPSX ACQUIRED HOMOLOGATIONS GECO Type of test check Reference standard Test parameters regulation Functional characteristics test IEC EN 60255 6 94 3 par 13 of the standard Heating test IEC EN 60255 6 94 3 par 15 of the standard 92 V 1 2 50 Electrical tests 60664 1 E s 3 pulses and 3 ses with gap of at least 1 5 2500 50 2 1 min EMC test Imunity tests gt Surges IEC EN 61000 4 5 95 2kV CM 1kV DM gt fast transient bursts IEC EN 61000 4 4 95 2kV on power supply and output 1 kV on controls gt irradiated electro magnetic field IEC EN 61000 4 3 96 10 V m gt driver electro magentic field IEC EN 61000 4 6 96 10V gt Electrostatic discharge IEC EN 60255 22 2 96 8kV air 6 contact Emission tests gt Radiofrequency driver emission IEC EN 55011 98 class A of the standard Radiofrequency irradiated emission IEC EN 55011 98 class A of the standard IEC EN 60255 21 2 95 class 2 of the standard Sinusoidal vibrations IEC EN 60068 2 6 LLOYD Salty mist RINA regulation sect E chap 3 According to RINA regulation past or IEC EN 60068 2 52 96 edition or level 2 of the standard
17. 4 4 terminals voltage free Contact type Rated voltage Rated current at 250VAC 1 NC for mains 1 NO for generator 250VAC 440VAC max 8A AC1 2A AC15 Relay output 5 3 5 4 5 5 terminals voltage free Contact type Rated voltage Rated current at 250VAC 1 changeover 250VAC max AC1 2A AC 15 Relay output 6 2 6 3 6 4 6 5 terminals battery voltage output Contact type Rated voltage Rated current at 30VDC Analog inputs Pressure sensor current Temperature sensor current Level sensor current Analog ground voltage Voltage inputs Maximum rated voltage Ue Measuring range Frequency range Measuring method Measuring input impedance Wiring mode 1 NO 30VDC DC1 20mA max mA max 10mA max 0 5V 0 5V 480VAC L L 277VAC L N 50 620V L L 358VAC L N 45 65Hz True RMS gt 1 1MW L L gt 570kW L N 1 2 or 3 phases with or without neutral Rated current le 5A Measuring range 0 02 6A Measuring method True RMS Overload capacity 20 le Overload peak 50A for 1 second Power consumption lt 0 3VA Measuring charateristics 10 45 C Voltage 1 1 digit Frequency 0 2 1digit Current 1 t1digit Power 2 t1digit Energy 2 1 digit Ambient operating conditions Operating temperature 20 60 C Storage temperature 30 80 C Relative humidity lt 90 Maximum pollution degree 3 Connections Terminal type Plug in Cable cross section min e max 0 2 2 5
18. ON Connect TCM35 to the plug on the front panel and put the switch on 0 Turn the key on ON in the EP6 Engine Control wait for the various signals to go out then press the button AUTO in the EP6 until the led AUTO flashes Shift the switch on I in the TCM35 and automatically the starting cycle will start On the machines with mounted glow plugs appears in the display EP6 for about 5 secs the symbol the starting cycle includes starting trials When the engine starts the led AUTO remains lit continuously and simultaneously the red warning light will light in the TCM35 Stop itis COMPULSORY to disconnect the load first then shift the switch of the TCM35 on O the engine will stop immediately GE 225 VPS VPSX GE 275 VPS VPSX MACHINE WITH EMERGENCY BUTTON Pressing the button the engine will stop immediately in any working condition RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual For safety reason the key must be kept by qualified personel 11 07 06 84276 GB Comandi D MOSA Controls Mandos GE 275 VPS VPSX MOSA _ 0 07 06 CF Commandes GD Option Option C7 N7 E7 U7 H2 D2 a Ign em FUEL PUMP Volt 0 SWITCH BOARD OFF ON DIAGN N2 T5 C2 75 V5 OP
19. See sections on VOLTAGE and FREQUENCY OPERATING CONDITIONS POWER The electrical power expressed in on an electricity generating group is the available output power to the reference environmental conditions and nominal values for voltage frequency power factors cos o Diesel engine There are various types of power PRIME POWER PRP STAND BY POWER established by ISO 8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page c During the use of the electricity generating group NEVER EXCEED the power indications paying careful attention when several loads are powered simultaneously VOLTAGE GENERATORS WITH COMPOUND SETTING In these types of generators the no load voltage is generally greater than 3 5 with respect to its nominal value f e for nominal voltage threephase 400Vac or singlephase 230Vac the no load voltage can be comprised between 410 420V threephase and 235 245V singlephase The precision of the load voltage 15 maintained within 5 with balanced loads and with a rotation speed variation of 4 Particularly with resistive loads cos y 1 a voltage over elevation occurs which with the machine cold and at full load can even attain 10 a value which any case is halved after the first 10 15 minutes of operation The insertion and release of the full load under constant rotation speed provokes a transitory voltage variation that is less
20. at least 1 5 m from buildings or other plants Protect all the electric parts at risk because water infiltrations could cause short circuits with damages at persons and or things The protection degree of the machine is put on the data plate and in this manual at page Technical Data Maximum leaning of the machine in case of dislevel A 20 max 10 26 11 99 2 6 I 9Z2cv8 90 20 11 GE 275 VPS VPSX Instalaci n D CD Installazione Luftzirkulation mud w mmm L mud sid n oo E co N bs gt LUI MOSA MOSA CD LISA unpacking GE MS TS MOSA 1 1 02 04 AN NOTE I3 Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conforms to local rules and regula tions When receiving the goods make sure that the prod has not suffered damage during the transport that there has not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to inform immediately our Technical Ser vice For eliminating the packing materials the User must keep to the norms in force in his country mms A _ _ 1 Take t
21. back signal for the actual closing or opening of the switching devices OPERATING MODE OFF RESET mode The engine can not operate If the mains is present the load is switched to the mains Changing from TEST AUT or MAN to the OFF RESET mode and if the engine is running the engine is immediately stopped and eventual alarms are reset If the cause of the alarm is still present it can not be reset MAN mode The engine can be manually started or stopped using the START and STOP keys only in addition to load switching from mains to generator and vice versa by means of the MAINS and GEN keys Always in MAN mode at the start command and by keeping the key pressed the preset starting time can be prolonged while at the stop command and by keeping the key pressed for more than 6 seconds the fuel valve is discharged for 4 minutes AUT mode In case of mains not present out of the preset limits the engine automatically starts or stops when the mains returns TEST mode The engine immediately starts even if the mains is present In case the mains is not present the load is switched to the generator Changing to the AUT mode and if the mains is present the engine will stop Alarms When an alarm arises the lower section of the display is used to view it In case of two alarms or more they are individually shown in sequence A help message is available for every alarm in order to locate the possible alarm source Alarm conditions
22. filter clogged 1 Clean or replace accelerate Inconstant 2 Malfunction on feed circuit defective 2 Ask for intervention of Service speed pump injector blocked etc Department 3 Oil level too high 3 Eliminate excess oil 4 Motor speed regulator defective 4 Ask for intervention of Service Department Black smoke 1 Air filter clogged 1 Clean or replace 2 Overload 2 Check the load connected and diminish 3 Injectors defective Injection pump 3 Ask for intervention of Service requires calibration Department a l White smoke 1 Oil level too high 1 Eliminate excess oil Motor cold or in prolonged operation 2 Insertload only with motor sufficiently with little or no load hot 3 Segments and or cylinders worn out 3 Ask for intervention of Service Department Too little power provided 1 Airfilter clogged 1 Cleanorreplace by motor 2 Insufficient fuel distribution impurities 2 Check the feed circuit clean and or water in feed circuit refill once again 3 Injectors dirty or defective 3 Ask for intervention of Service Department i Low oil pressure 1 Oil level insufficient 1 Reset level Check for leaks 2 Air filter clogged 2 Replace filter
23. for alarms and Measurement indications 2 0 OPERATING MODE selection The EP6 features AUTO section 2 1 MANUAL section 2 2 and OFF section 2 3 operating modes When the power supply is switched on the EP6 behaves as follow A if the KEY SWITCH is in the OFF position the EP6 enters the OFF operating mode B if the KEY SWITCH is in the ON position the EP6 enters the AUTO operating mode That is if the EP6 was in AUTO prior to the supply removal If not the EP6 enters the MANUAL operating mode 2 1 AUTO operating mode To enter the AUTO operating mode use the following instructions A Turn ON the key switch the Display and LEDs illuminate for 1 second B Wait for the end of the LAMP test then push the AUTO pushbutton after the UUUU Pre glow or Sta Start prompt has been displayed After this the yellow Led AUTO will illuminate If the REMOTE START input is not operative the LED will flash If operative the LED illuminates continuously and a start cycle will take place NOTE the EP6 shuts down the display during the crank C In order to cancel the AUTO operating mode EP6 ENGINE PROTECTION push the AUTO pushbutton the yellow Led will turn OFF or turn the KEY SWITCH to OFF Once in AUTO the EP6 waits for a REMOTE START activation see section 7 0 In case of an Automatic Periodic Test A P T the display will show the message tESt 2 2 MANUAL operating mode To start the engin
24. motor running speed dueto 1 Check the load connected and too low with load overload diminish 2 Load with cos less than 0 8 2 Reduce or rephase load 3 Alternator defective 3 Check winding diodes etc on alternator Refer to alternator manual Hepair or replace Ask for intervention of Service Department Unstable tension 1 Contacts malfunctioning 1 Check electrical connections and tighten 2 Irregular rotation of motor 2 Ask for intervention of Service 5 Department 9 3 Alternator defective 3 Check winding diodes etc on alternator Refer to alternator 65 manual 5 Repair or replace e Ask for intervention of Service Department a N WARNING e Have qualified personnel do maintenance and troubleshooting work e Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING PARTS can injure See pag M1 1 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption dur
25. of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you feel a certain compression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to recharge the battery and to prevent any possible bloking of the injection system For long periods of inactivity turn to the after soles service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in a dry place In case of necessity for first aid and of fire prevention see page M2 5 IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place 2 30 00 00 M45GB rs Have qualified personnel disassemble the machine and disp
26. than 10 the voltage returns to its nominal value within 0 1 seconds GENERATORS WITH ELECTRONIC SETTING A V R In these types of generators the voltage precision is maintained within 1 5 with speed variations comprised from 10 to 30 and with balanced loads The voltage is the same both with no load and with load the insertion and release of the full load provokes a transitory voltage variation that is less than 15 the voltage returns to its nominal value within 0 2 0 3 seconds FREQUENCY The frequency is a parameter that is directly dependent on the motor s rotation speed Depending on the type of alternator 2 or 4 pole we will have a frequency of 50 60 Hz with a rotation speed of 3000 3600 or 1500 1800 revolutions per minute The frequency and therefore the number of motor revolutions is maintained constant by the motor s speed regulation system Generally this regulator is of a mechanical type and presents a droop from no load to nominal load which is less than 5 static or droop while under static conditions precision is maintained within 1 Therefore for generators at 50Hz the no load frequency can be 52 52 5 Hz while for generators at 60Hz the no load frequency can be 62 5 63Hz 12 06 03 M37GB_15 se O CA Using the generator MOSA 1 1 09 05 In some motors or for special requirements the speed regulator is electronic in these cases precision under static ope
27. the machine SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ SAFETY PRECAUTIONS AN DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death N WARNING This heading warns of situations which could result in injury for persons or damage to things AN CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing mate rial damage to things AN IMPORTANT A AN ATTENTION These headings refer to information which will assis you in the correct use of the machine and or accessories NOTE 26 11 99 M2GB O OSA 1 1 04 03 CF SYMBOLS for all MOSA models MOSA STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE l the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger gt pO gt FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damag
28. 0 8 ALTERNATOR type three phase synchronous Self excited self regulated with AVR Insulation class H ENGINE Make VOLVO PENTA Model TAD740GE Type Water to air intercooler Displacement 7280 cm Cylinders 6 on line Power stand by 242 kW 325 CV Power P R P 220 kW 295 CV Speed 1500 rpm Fuel consumption 200 g kWh Cooling system Liquid Cooling system capacity 3 Engine oil capacity 24 Starter Electric Fuel Diesel Battery 24V 2x12V 100Ah Tank capacity 250 Running time 75 6 5 h Protection IP 44 Dimensions max on base Lxwxh mm 4000x1300x1950 Weight on base 3000 Kg 3050 Kg Noise level 96 LWA 71 db A 93 LWA 68 db A Dimensions and weight are inclusive of all parts Declared power according to ISO 3046 1 temperature 25 C 30 relative hummidity altitude 100 m above sea level Stand by maximum available power for use at variable loads for a yearly number of hours limited at 500 h No overload is admitted Prime power P R P maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 24 h must not be over 80 of the P R P Its admitted overload of 10 each hour every 12 h OUTPUT In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C For possible modifications or changes to be brought on the engines with climate conditions different from those above mentioned p
29. A Manual of Quality GE 5 TS EAS CERTIFICATO n CERTIFICATE No 0192 4 ISI CERTIFICA CHE L SISTEMA DI GESTIONE PER LA QUALITA DI WE HERES CERTIFY THAT THE QUALITY MANAGEMENT SYSTEM OPERATED BY BCS S p A UNTA OPERATIVE OPERATIVE UNITE Sede e Unit Viale Mazzini 181 20081 awa MI marchi BCS FERRARI PASQUALI Unit Operativa Via Valbrina 17 19 42045 Luzzara RE marchi BCS FERRARI PASQUALI Viala Europa 58 20090 Cusago MI marchio MOSAJ E CONFORME ALLA HORUM COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2000 PER LE SEGUENTI ATTIVITA FOR THE FOLLOWING ACTIMTIES EA 18 ed assislenza di allori macchine per wende Progettazione produzione ed assistenza di motosaldatrici e gruppi elattrogeni Design production and servicing of Fanors agricullural and green maintenance machinas Design production and servicing of engine driven woldovs and generating sets Fear ad amare sola calis pae fappicabilo Ga record oba crema GO 3000 far D rua Er deiade of apli ka E BOUT AU regunt Po company Lud scadere Expy dala d al supo del sepolcro parla __ _ Pr and LITE II cp pr The advantages for MOSA clients are Constant quality of products and services at the high level which the client expects Continuous efforts to improve the products and their performance at competitive conditions
30. ES am sm gt lt v lt 20 SE Pm gt lt O 2 z Y LO OF O00 Ov mu a J N L o LO 2 OL L o 45 5 8 9 Qum 16 1v8019 as as 1219121 ELIJO a e 72 o o ML o SEE T 5 555 m e 6 o 6 E tc O 2 O e i E o 0 000 gt cO c E 1VLIOIQ LAdNI LNO SIV 1 1 SIVT3M NOILOSLAG LYVLS IPA VEIL gt LU MOSA MOSA I 92cv8 90 20 11 22 ens ezues 1216 e O ip OJSIAIP uoo ouB sip ejueseud eyeudoud BB Ip e enjesu IS VSON LLO S 92Zv8 900210 1 dOLS AONIDUINI TVNHILXA OL Q3193NNOO LON dl YIdNNF 9 peo joguoo Y 5 0 ONH31S3 VZN3OS3IN3 ALNVS1Nd V uopeuiuoueq eg uod OLVSATIOO NON 3S 3HVTI3OLLNOd XSdA 922 39 lt esourwww dnu peAoJddy BMG ueuBiseq ged OL ODVSNI 0600Z 0jeAoJddy U SIG eojeuBesiq e Brezza 1 UIp euorzeuiuoueq 15212 ejeQ TVLIDIO 13137 1903 SSIYd 110 TVLIDIO diN3lMN3lvM DI
31. GE 275 VPS VPSX 842769003 GB ISTRUCTIONS MANUAL 11 07 06 84276M00 preparato da UPT approvato da DITE gdo M CA B Quality system OMOSA _ 12 05 00 CF THE INTERNATIONAL AL CERTIFICATION NETWORK CERTIFICATE and its partner CISQNCIM hereby certify that the organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 1 20081 Abbiategrasso MI BCS FERRARI PASQUALI Trade Marks Operative Units Via Valbrina 17 19 1 42045 Luzzara RE BCS FERRARI PASQUALI Trade Marks Viale Europa 59 1 20090 Cusago MI Mosa Trade Mark for the following field of activities Design production and servicing of tractors agricultural and green maintenance machines Design production and servicing of engine driven welders and ganerating sats has implemented and maintains a Quality Management System which fulfills the requirements of the following standard ISO 9001 2000 issued on 2006 03 06 Validity date 2009 03 05 Registration Number 3722 m he iin E Fabio Roversi President of IQNet IQNet Farmers AENOR Spain France AIB Vingone Intemational Belga ANCE Mies Pormgal CISQ ha COC China COM China CSQ Czech Republic Cro Cert Comit DOS Germany DS Denmark ELOT Greece FCAV Brazil FONDONORMA Fenezuela Hong Kong ICONTEC Colombia IMM Mexico IRAM Argentina JOA Japon Netherfonds MSZT Hungary Nem
32. GE RELAY LEGEND D1 Potentiometer for earthing fault current regulation D2 Potentiometer for intervention time regulation D3 Multifunction led for indication of internal electronics fault internal temperature out of range t s centred correctly Led indicating presence of feeding Led indicating intervention of GFI relay Micro switches for setting up of the instrument Trial push button Push button for the manual reset D4 D5 D6 D7 D8 DA Relay type DER2 D2B 0 5 age 22 a os Dir 0 25 4 9 5 5 D 3 D 2 Las Trip DI TEST 07 06 D8 25 05 01 M39GB EP6 OEM s Manual Contents 1 0 Introduction M39 12 2 0 Operating Mode selection M39 12 2 1 AUTO operating mode M39 12 2 2 MANUAL operating mode M39 12 2 3 OFF operating mode M39 12 3 0 DISPLAY features M39 12 4 0 ALARM messages M39 12 1 4 1 Operating Messages M39 12 1 5 0 LEDs for visual indication M39 12 1 5 1 LEDs and Display Test M39 12 1 6 0 Parameters and Settings M39 12 1 7 0 Remote Start M39 12 4 8 0 Safety M39 12 4 9 0 Automatic Periodic Test M39 12 4 10 0 Front Panel Description M39 12 4 11 0 Dimensions and Rear View _ 9 12 4 1 0 INTRODUCTION The EP6 features Engine and Generating Set control and monitoring The EP6 provides visual indication by means of LEDs solid state lamps and a Display see section 10 0 It features OFF MAN and AUTO operating modes The display gives Messages
33. NT Before each work session check the efficiency of the ground connection for the electricity generating group if the distribution system adopted requires it such as for example the TN systems Check that the electrical specifications for the units to be powered voltage power frequency are compatible with those of the generator Values that are too high or too low for voltage and frequency can damage electrical equipment irreparably Insome cases for the powering of three phase loads it is necessary to ensure that the direction of the phases corresponds to the installation s requirements Connect the electric devices to be powered to the AC sockets using suitable plugs and cables in prime condition Before starting up the group make certain no dangerous situations exist on the installation to be powered Check that the thermal magnetic switch Z2 is in the OFF position input lever in downward position Start up the electricity generating group positioning the thermal magnetic switch Z2 and differential switch D to ON input lever in upward position Before powering on the utilities check that the voltmeter N and frequency meter E2 indicate nominal values in addition check on the voltmeter change over switch H2 where it is assembled that the three line voltages are the same s In the absence of a load the values for voltage and frequency can be greater than their nominal values
34. O TVNV JWL M31VM TVNV SSIYd 110 IDO TVNV 131377133 auno GE 275 VPSX EP6 VERSION 8 28 dois S om e 02 L Y vo L L zv 99 3 A 2 2 7 1 1 98 sa B rj LL 4 5 7 7 N a 2 ico iagram ic d C Schema elettr Electr 0L Veo o e e 9 lt b o co 2 N br e gt MOSA MOSA I 9Zcv8 90 20 11 SUOIZEZZIJO NE ens 87195 1219 e o ounpoJdu ip 0 IAID uoo ouDesip ejueseud jap ejeudojd e abba ID e IS VSON eT e Ll 9281009 l esou MWWJd 0550079 100090 l XSI 906 39 T O9 Ve 06007 BMJ Jeubiseq QUIYIBIA abe ol ALI U SIG e1ojeubesiq Bed yy jan jejsueJ gt i ES 2 is E y 1 5 a pa E REA E m 2 dNNd 1303 2 1184001 1103 p SLNVYNEYVO vd NOd ON3ld ON3ld OLONA LO N N 5 ico iagram HOLIMS IC C Schema elettr Electr SIV T3 1AdNI IVLIOIO ga o o E e 9 lt b o E B o co 2 N br e gt MOSA MOSA I 9 cv8 90 0 1 27 ens ezu
35. TION OPTION AUTOMATIC VERSION MANUAL VERSION Descrizione Description Description Descripci n Presa comando a distanza Remote control socket Prise t l commande Toma mando a distancia Indicatore livello combustibile Fuel level gauge Indicateur niveau carburant Indicador nivel carburante Amperometro Ammeter Amp rom tre Amperimetro de linea Commutatore voltmentrico Voltage selector switch Commutateur de tension Conmutador voltim trico Int magnetot differenziale Thermal magnetic circuit Interrupteur magn tothermique Interruptor magnetot rmico breaker GFI diff rentiel diferencial Muffola Output power unit Planche bornes pr l v puissance Terminal obtenci n potencia Avvisatore acustico Electric siren Avertisseur sonore Sirena Pulsante stop emergenza Emergency stop button Bouton d urgence Pulsador emergencia Rel differenziale di terra Earth leakage relay Relais diff rentiel de terre Rel diferencial de tierra Indicatore pressione olio Oil pressure indicator Indicateur pression huile Indicador presi n aceite Indicatore temperatura acqua Water temperature indicator Indicateur temp rature eau Indicador temperatura agua Connettore PAC Connector PAC Connecteur PAC Conector PAC Potenz regolatore di giri Freg Frequency rpm regulator Potentiom tre r gul de fr quencet m Potenciom regul de vueltas freq Selettore travaso pompa AUT 0 Transfer pump selector AUT 0 S lecteur transvasement pompe AUT Selecto
36. can be reset by means of the OFF RESET key that prevent any unintentional engine starting at the alarm reset operation If the alarm does not reset this means the cause of the alarm is still present During event log sessions and set up operations no alarms are viewed GE 225 275 VPS VPSX 03 09 02 84275 GB GE 225 275 VPS VPSX LIST OF THE ALARMS GECO A01 Engine temperature warning analog sensor A02 High engine temperature analog sensor A03 Temperature analog sensor fault 04 High engine temperature digital sensor A05 Oil pressure warning analog sensor A06 Low oil pressure analog sensor A07 Pressure analog sensor fault A08 Low oil pressure digital sensor 09 Pressure digital sensor fault A10 Fuel level warning analog sensor A11 Low fuel level analog sensor A12 Level analog sensor fault A13 Low fuel level digital sensor A14 High battery voltage A15 Low battery voltage A16 Inefficient battery A17 Charger alternator failure A18 W signal failure A19 Low engine W speed A20 High engine W speed A21 Starting failure A22 Emergency stop A23 Unexpected stop A24 Engine stop failure A25 Low generator frequency A26 High generator frequency A27 Low generator voltage A28 High generator voltage A29 Generator asymmetry A30 Generator short circuit A31 Generator overload A32 External generator protection tripping A33 Incorrect generator phase sequence A34 Incorrect mains phase sequenc
37. ch placed inside the electric control panel or inside the electric box allows to exclude the differential relay in case of need from the group to be feeded WARNING Have qualified personnel to exclude protection in order to foresee other electrical safety solutions USE OF THE DER2 D2B MODEL MOSA SET UP 1 Manual reset 2 Regulation of intervention time 0 5 seconds 3 Regulation of fault current 30 mA 4 Output relay N De or according to the model of the machine c In order to modify the set up call the Technical Assistance Centres The is equipped with three tests two of which effected automatically by the instrument 1 manual test trial push button 2 automatic test of the toroid relay connection guard 3 automatic test of the board electronics In case of fault the output relay trips and the Fault led lights with fixed light It is able to work correctly even in presence of harmonic distortion or anyway with very disturbed signals In case the internal temperature goes over the threshold for a good functioning the Fault led will twinkle Its interruption due to a fault of the toroid break of the connection wire or a fault in the internal circuits brings to the automatic intervention of the protection To help the user in setting up the intervention delay the potentiometer t s rotation in correspondence of a reference mark causes the Fault led to twinkle for a few seconds EARTH LEAKA
38. cle Generator UnderVoltage short circuit inh Range 80 400V If the voltage drops under the setting for at least 6 secs or under setting 20 for 1 sec the Under Voltage protection Lo U will shut down the engine Generator Over Voltage 500V Range 110 550V or inh If the Generator voltage rises above the setting for at least 2 seconds the EP6 will energize the over voltage protection Hi U see section 4 0 to stop the engine The inh code inhibits the over voltage Generator Under Frequency Inh inh 1 to 99Hz inh disables the under frequency This protection is delayed by about 6 seconds The EP6 shuts down the engine and the display will show the Lo H message Generator Over Frequency 55 45 Hz to inh inh disables the over frequency This protection is delayed by about 2 seconds The EP6 shuts down the engine and displays Hi H Current Transformer Size The range is 10 5 up to 1000 5 Generator Overload Setting inh Range inh to 1000 AThe EP6 shuts down the engine after a delay of 6 secs and shows the message E05 Generator Failure Alarm selection on or OFF The code on enables the Generator failure alarm The EP6 shows the E04 message and the engine will shut down Glow Plugs Choke Control Output 11 5 Range 1 to 99 secs The EP6 energizes the output 11 for the programmed time Output Control 0 The following options are available 0 None 1 Chok
39. e A35 Wrong system frequency setting A36 Generator contactor failure A37 Mains contactor failure A38 Maintenance requested A39 System error A40 Fuel transfer empty 41 Fuel transfer too full A42 Rent hours exhausted UA1 Earth leakage relay protection UA2 Users alarm 2 UAS Users alarm 3 UA4 Users alarm 4 GB N B MOSA enables the alarms and sets their intervention characteristics according to the type of generating set 03 09 02 84275 TECHNICAL CHARACTERISTICS GECO Power supply Battery rated voltage 12 or 24VDC indifferently GE 225 275 VPS VPSX Current inputs Voltage range 9 33VDC Minimum voltage at the starting 6 7VDC Maximum current consumption 320mA at 12VDC and 160mA at 24VDC Stand by current 150mA at 12VDC and 75mA at 24VDC Micro interruption immunity 200ms Digital input Input type negative Current input lt 10mA Input low voltage Input high voltage Input delay Speed input W Input type Voltage range Frequency range lt 1 5V typical 2 9V gt 5 3V typical 4 3V 250ms AC coupling 5 50Vpp 40 2000 2 Engine running input 500rpm for permanent magnet generator Voltage range 0 40VAC Engine running input 500rpm for pre excited generator Voltage range Maximum input current Maximum voltage at D terminal Pre excitation current 0 40VDC 12 12 or 24VDC battery voltage 170mA at 12VDC or 130mA at 24VDC Relay output 4 1 4 2 4 3
40. e Control 2 Glow Plugs Control 3 Choke Control Belt Break Control ON Selection on or OFF The Belt Break alarm is indicated by means of the message bEL t 12 10 05 M39GB OSA MOSA P 16 P 17 P 18 P 19 P 20 P 21 P 22 P 23 P 24 P 25 P 26 P 27 P 28 P 29 CD 1 0 10 05 PROTECTIONS EP6 ENGINE PROTECTION Stop Solenoid Timing 2 Range 2 99 secs Duration of the Stop cycle Alarm Output Timing 1 inh 59 secs 1 15 mins and cont Time out of the alarm output The code cont disables the time out and the alarm remains energized until the OFF operating mode is selected The inh mode enables the use of the external contactor Temperature Switch n o Selection n o or n c n o the engine shuts down if the contact closes n c the engine shuts down if the contact opens ALARM Control n c Selection n o or n c n o the engine shuts down if the contact closes n c the engine shuts down if the contact opens Remote Start n o Selection n o or n c n o the engine starts if the contact closes n c the engine starts if the contact opens Under Speed setting Inh Inh or 100 4000 r p m The Inh code disables the Under Speed shut down Over Speed setting Inh 100 4000 rpm or Inh The EP6 provides one second bypass delay The Inh code 24000 r p m disables the Over Speed shut down
41. e faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 10 10 02 M 1 1 GB GE_ MS_ TS EAS Tel 02 90352 1 Cai 02 90390466 2 Net y e mail info mosa it www mosa it Divisione della BCS S p A ISO 9001 2000 Cert 0192 3 V le Europa 59 20090 Cusago Mi Italia DICHIARAZIONE DI CONFORMITA D claration de Conformit Declaration of Conformity Konformitatserklarung Conformiteitsverklaring Declaraci n de Conformidad MOSA dichiara sotto la propria responsabilit che la macchina MOSA d clare sous sa propre responsabilit que la machine MOSA declares under its own responsibility that the machine MOSA erkl rt da die Aggregate MOSA verklaard onder haar eigen verantwoordelijkheid dat de machine MOSA declara bajo su responsabilidad que la maquina Modello Mod le Model Modell Model Modelo Codice Code Code Kode Code Codigo amp conforme con quanto previsto dalle Direttive Comunitarie e relative modifiche est en conformit avec ce qui est pr vu par les Directives Communautaires et relatives modifications conforms with the Community Directives and related modifications mit den Vorschriften der Gemeinschaft und deren Erg nzungen bereinstimmt in overeenkomst is met d
42. e follow the instructions A Turn ON the KEY SWITCH the EP6 illuminates the LEDs and Display If the display shows the message uuuu the EP6 is counting the PRE GLOW time wait until the message disappears C After the display shows the flashing message StA NOTE turn the Key to START position momentary position with spring loaded return until the engine starts The message Indicates a MANUAL start D To stop the engine turn the KEY SWITCH to OFF NOTE EP6 shows the blinking StA message for 20 seconds After this time the engine does not start the EP6 displays the message FAIL Fail to start see section 4 07 To clear the alarm turn the KEY SWITCH to OFF 2 3 OFF operating mode This function is obtained by turning the KEY SWITCH to OFF The OFF operating mode clears the fault alarms and shuts down the Display after 5 seconds A blinking dot indicates the presence of the power supply Press one of the pushbuttons to energize the display OFF operating mode the EP6 allows reading of the parameters see section 6 0 3 0 DISPLAY features The EP6 features a 4 Digit Display section10 0 to show measurements settings and error messages The UP DOWN pushbutton selects one of the following menus Generator Current measurement UXXX The Voltage of the Generating Set rPM XXXX Speed of the engine HXX X Frequency of the Generator bXX X Battery Voltage
43. e inhoud van gemeenschapsrichtlijnemen gerelateerde modificaties comple con los requisitos de la Directiva Comunitaria y sus anexos 98 37 CE 73 23 CE 89 336 2000 14 CE per la verifica sono state considerate le seguenti norme armonizzate Norme nazionali e internazionali pour la v rification de la conformit ont t consult es les normes harmonis es suivantes normes nationales et internationales to check the conformity the following harmonized norms national and international norms have been consulted zur Pr fung hat man die folgenden bereinstimmenden nationalen und internationalen Normen herangezogen ter verificatie van de overeenkomst zijn de volgende geharmoniseerde normen nationaal en internationaal geconsulteerd para su verification se han tenido en cuenta las Normas armonizadas Normas nacionales e internacionales Norme armonizzate normes harmonis es harmonized norms bereinstimmende Normen geharmoniseerde normen Normas armonizadas EN 292 1 292 2 EN 60204 1 EN 50199 EN 60974 1 Solo per modelli Seulement pour les mod les Only for models nur f r die Modelle Alleen voor de modellen S lo para modelos TS EN 50081 2 EN 50082 2 Altre norme autres normes other norms andere Normen andere normen otras normas ISO 8528 Solo per modelli Seulement pour les mod les Only for models nur f r die Modelle Alleen voor de modellen S lo para modelos
44. e to persons can be caused SMOKING The cigarette can cause fire or explosion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure gt gt gt P ACCES FORBIDDEN to non authorizadpeaple SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ PROHIBITIONS No harm for persons Use only with safety clothing Use only with safety clothing A It is compulsory to use the personal protection means given in equipment Use only with safety protections It isa must to use protection means suitable for the different welding works It is compulsory to use the personal protection means given in equipment Use with only safety material It is prohibited to use water to quench fires on the electric machines Use only with non inserted voltage It is prohibited to make interventions before having disinserted the voltage No smoking It is prohibited to smoke while filling the tank with fuel No welding Wi lt is forbidden to weld in rooms containing Ww explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific
45. enerating set 11 0 DIMENSIONS nr FuELIRLR Ball an Ho E Rear cove Closing cover 34 4H H01 Rear view Recommended hole dimensions 91mm 0 5 x 91mm 0 5 Front view SIDE VIEW Cables outlet 12 10 05 M39GB CD O CA Troubleshooting GE MOSA REV 3 07 06 Diesel engine Problem Possible cause Solution The motor does not start 1 Start up switch 16 where it is 1 Check position Up assembled in incorrect position 2 Emergency button L5 pressed 2 Unblock 3 Preheating where it is assembled 3 Lacking or insufficient preheating phase for sparkplugs Malfunction in circuit repair 4 Engine control unit or starting key 4 Replace faulty 5 Battery low 5 Recharge or replace Check the battery charge circuit on motor and automatic panel 6 Battery cable terminals loose or 6 Tighten and clean Replace if corroded corroded 7 Start up motor defective 7 Repair or replace 8 No fuel or air in feed circuit 8 Refill tank un aerate the circuit 9 Malfunction on feed circuit defective 9 Ask for intervention of Service pump injector blocked etc Department 10 Air filter or fuel filter clogged 10 Clean or replace 11 Air in the gasoil filter 11 Take the air out filling the filter with gasoil 12 Motor stopping device defective 12 Replace 13 Malfunction on electrical power circuit 13 Check and repair on generator control panel The motor does not 1 filter or fuel
46. engine battery NOTE MOSA is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization GE_ MS_ TS In case of necessity for first aid and fire prevention see page 2 5 IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place 2 30 03 00 M45GB Ty db MOSA Technical data GE 275 VPS VPSX MOSA REV 0 07 06 The generating set GE 275 is a unit which transforms the mechanical energy generated by endothermic engine into electric energy through an alternator Is meant for industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise GENERAL SPECIFICATIONS Technical data GE 275 VPS GE 275 VPSX GENERATOR Power stand by 275 KVA 400 V 397 A Power P R P 250 KVA 400 V 361 A Active power stand by 220 kW 400 V 318 A Active power P R P 220 kW 400 V 289 A Frequency 50 Hz Cos
47. es 121 ID uoo ejueseJd eyeudoud e669 ip ujua e IS VSOW 1 oL ATVLI IN 5 06002 S jeny Jejsuesl gt 0 u bed bed U Ip ubed Ded eq ejeq Sd md ESTE TINA OOL ON3ld TINA ALdW3 28 ES OddOUL ON3ld OLONA GE 275 VPSX EP6 VERSION OH LNOO H33SNVH LL WOLNY OSVAYH L OQNVWOO OYAVNO 2 6 Y LAdLNO VdWod VLIOSN VS 0 XVN gt Wav IVgO 9 31V80 19 3WHVTIV 9 3AH3S3H VAH3SIH ALdW3 OLONA NONWNWOO 3N WOO LAdNI T3A31 OSSSYONI NOILONNA yd OLNAWVNOIZNNA AlddNs dWNd LANI ANOIZVLNAWITV OSS3YONI Ol 6 ico iagram AlddNs ANOIZVLNAWITV Tins Q ONld VAHISIA SO OLONA OLLWWOLNY SY OILVANOLNV C Schema elettr Electr o e 9 lt b o sb B Y co 2 N P e gt MOSA MOSA 92278 90 70 11 ens 22195 1219 2 O JEOIUNWOD O Ip O SIAIP uoo oubesip e 2009 Ip BASSI IS YSON
48. es not use a clock to count the programmed days P 26 setting section 6 0 The maximum error and drift of the counter is 0 5 The user may experiment with shifting the periodic tests To avoid error accumulation and in case your unit is programmed to allow Automatic Periodic EP6 ENGINE PROTECTION Test we recommend the following procedures disconnect the power supply of the EP6 consult your genset supplier wait for the desired start time external clock reference apply the power supply to the EP6 consult your genset supplier select the AUTO operating mode The EP6 will start the engine after the programmed number of days and the engine will run for the programmed time To determine how the Automatic Periodic Test is programmed enter the Reading Mode section 6 0 parameter P 26 and P 27 IMPORTANT_NOTES If the supply battery voltage is removed the EP6 loses the counts and timings If the supply restores the EP6 starts to count the according to the programmed parameters P 26 and P 27 It is important to synchronize the power on sequence with the desired Automatic Periodic Test 10 0 FRONT PANEL 4 digits DISPLAY UP DOWN Engine Control Button Ideograms Green LED engine on Button Button F1 AUTO AUTO Yellow Button Led ENTER Button Key Button OFF ON START The use of these buttons is reserved only to the manufacturer of the g
49. even allow for 40 Between two Phases triangle connection the maximum power cannot exceed 2 3 of the declared three phase power In electricity generating groups equipped with monophase sockets use these sockets for connecting the loads In other cases always use the R phase and Neutral ELECTRIC PROTECTIONS THERMAL MAGNETIC SWITCH The electricity generating group is protected against short circuits and against overloads by a thermal magnetic switch Z2 situated upstream from the installation Operating currents both thermic and magnetic can be fixed or adjustable in relation to the switch model c In models with adjustable operating current do not modify the settings since doing so can compromise the installations protection or the electricity generating group s output characteristics For eventual variations contact our Technical Service Department The intervention of the protection feature against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention Furthermore keep in mind that the nominal operating current refers to an operating temperature of 30 C so that each variation of 109 roughly corresponds to a variation of 5 on the value of nominal current In case of an intervention on the part of the thermal magnetic protection device check that the total absorption does not exceed the electricity generating group s nominal current
50. firm operations or to enter the menu Press EXIT to refuse an operation or to exit a menu and help message and arrow keys Press these keys to shift to the different pages of data display or to select parameters and keys Press these keys to display alternative data of the selected data page or to modify the parameters OFF RESET MAN AUT and TEST keys Press these keys to select the operating mode The illuminated LED indicates the selected operating mode if it is flashing remote control is active Mains and phase generator voltages between the lines en O 03 09 02 84275 START and STOP keys These work operating mode only used to start and stop the engine By quickly pressing the START key one start attempt takes place by keeping the START key pressed the duration of the start attempts can be extended The flashing LED of the engine symbol denotes engine started with alarms inhibited and is constantly on at the end of the alarms inhibition time The engine can be stopped using the OFF RESET key MAINS and GEN keys They work in MAN operating mode only used to switch the load from mains to generator and vice versa The illuminated LEDs of the mains and generator symbols indicate the respective voltages are within preset limits The illuminated LEDs of the changeover symbols indicate the actual closing of switching devices when flashing there is a incorrect feed
51. fuel before starting engine hut off fuel of tank when moving machine where it is assembled An electric shock can kill Avoid spilling fuel on hot engine Sparks may cause the explosion of battery vapours 3 FIRST AID In case the operator shold be sprayed by accident from corrosive liquids hot toxic gas or whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions CHECKING BOARD Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from you suppose that vomit has entered the lungs as in case of spontaneous vomit take the n om to the hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone ln RN hs person involved is FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid as described by the ruling norms or local ones EXTINCTION MEANS Appropriated arbonate anhydride or carbon dioxyde powder foam nebulized water ot to be used Avoid the use of water jets Other indications over eventual shedding not on fire with foam or sand use water jets to cool off the surfaces cl
52. gt o m m Q Z gt 1 Arc striking resistor B1 Arc striking circuit G1 110V D C 48V D C diode bridge D1 E P 1 engine protection 1 Engine stop solenoid F1 Acceleration solenoid G1 Fuel level transmitter H1 Oil or water thermostat 11 48V D C socket L1 Oil pressure switch M1 Fuel warning light N1 Battery charge warning light 01 Oil pressure warning light P1 Fuse Q1 Starter key R1 Starter motor 51 Battery T1 Battery charge alternator U1 Battery charge voltage regulator V1 Solenoid valve control PCBT Z1 Solenoid valve W1 Remote control switch X1 Remote control and or wire feeder socket Y1 Remote control plug A2 Remote control welding regulator B2 E P 2 engine protection C2 Fuel level gauge D2 Ammeter E2 Frequency meter F2 Battery charge trasformer G2 Battery charge PCB H2 Voltage selector switch 12 48V a c socket L2 Thermal relay M2 Contactor N2 G F l and circuit breaker 02 42V EEC socket P2 G F l resistor Q2 T E P engine protection R2 Solenoid control PCBT 92 Oil level transmitter T2 Engine stop push button T C 1 U2 Engine start push buttonT C 1 V2 24V c a socket Z2 Thermal magnetic circuit breaker W2 S C R protection unit X2 Remote control socket Y2 Remote control plug X5 Y5 Insulation moitoring E A S connector E A S PCB Booster socket Open circuit voltage switch Stop push button Ignition co
53. he machine C out of the shipment packing Take out of the envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate m 2 O c S CD G TRANSPORT AND DISPLACEMENTS COVERED UNITS AND SKID GE MS TS_ O MOSA 1 0 03 00 CE AN NOTE In case you should transport or move the machine keep to the instructions as per the figures Make the transportation when the machine has no petrol in its tank no oil in the engine and and electrolyte in the battery Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with its packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTL accessory If you did not keep to the instructions you could damage the structure of the machine 30 03 00 M4GB Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged
54. il Spark plug Range switch Oil shut down button Battery charge diode Relay Resistor Sparkler reactor Output power unit Electric siren E P 4 engine protection Engine control PCB R P M electronic regulator PTO HI control PCB PTO HI 20 l min push button PTO HI 30 l min push button PTO HI reset push button PTO HI 20 l min indicator PTO HI 30 l min indicator PTO HI reset indicator PTO HI 20 l min solenoid valve PTO HI 30 l min solenoid valve Hydraulic oil pressure switch Hycraulic oil level gauge Preheating glow plugs Preheating gearbox Preheating indicator R C filter Heater with thermostat Choke solenoid Step relay Circuit breaker Battery charge sockets Sensor cooling liquid temperature Sensor air filter clogging Warning light air filter clogging Polarity inverter remote control Polarity inverter switch Transformer 230 48V Diode bridge polarity change Base current diode bridge PCB control unit polarity inverter Base current switch Auxiliary push button ON OFF Accelerator electronic control Actuator Pick up Warning light high temperature Commutator auxiliary power 24V diode bridge Y s commutator Emergency stop button Engine protection EP5 Pre heat push button Accelerator solenoid PCB Oil pressure switch Water temperature switch Water heater Engine connector 24 poles
55. ing by key switch rESt Rest timing tESt Automatic Test CAL Calibration Pro Programming rEAd Parameter reading StOP Stopping cycle MM SS Remote Start or Remote Stop cycle EP6 ENGINE PROTECTION 5 0 LEDs for visual indication The EP6 features two LEDs see section 10 0 to indicate the following conditions ENGINE RUNNING this green led illuminates when the engine is running AUTO this yellow LED blinks to indicate a standby mode The EP6 monitors the REMOTE CONTROL and expects a command The LED illuminates continuously when the REMOTE START is activated 5 1 LEDs and Display Test A test of the LEDs and DISPLAY is obtained automatically anytime the key switch is turned ON The LEDs and DISPLAY light up for about 1 second 6 0 Parameters and settings The unit is programmed by the supplier of the Generating Set Contact the Generator manufacturer in order to have the permission to program the module It is possible to read the status of the internal programming at anytime Follow the instructions A Turn the Key in OFF if the display indicates STOP wait until it disappears B Push and hold the F1 pushbutton until the message rEAd appears 10 secs C Release the button the display will show the first programmable parameter P 0 D Push the F1 pushbutton the display will indicate the value of the parameter 1 E Push the UP DOWN pushbutton to select para
56. ing the normal operation of the machine For what concerns the fluids we must consider as maintenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of the normal work cycle The repairs cannot be considered among the maintenance activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by MOSA The replacement of tires for machines equipped with trolleys must be considered as repair since it is not delivered as standard equipment any lifting system The periodic maintenance should be performed according to the schedule shown in the engine manual An optional hour counter is available to simplify the determination of the working hours IMPORTANT In the maintenance operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place 9 2 5 50 AA e Use suitable tools and clothes e Do not modify the components if not authorized HOT surface can hurt you ENGINE and ALTERNATOR PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED VENTILATION Make certain
57. inutes before resetting by pressing the central pole we ON OFF Do not keep the central pole on the thermic protection forcefully pressed to prevent its intervention GE_ Diesel engine USAGE WITH EAS AUTOMATIC START UP PANEL The electricity generating group in combination with the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical power line Below is some general operating information refer to the automatic panel s specific manual for details on installation command control and signalling operations 1 Perform connections on the installation in safety conditions Position the automatic panel in RESET or LOCKED mode Carry out the first start up in MANUAL mode Check that the generators LOCAL START REMOTE START switch 16 is in the REMOTE position Check that the generator switches are enabled input lever in upward position Position the EAS panel in manual mode by pressing MAN key and only after having checked that there are no dangerous situations press the START key to start the electricity generating group During the operation of the generator all controls and signals from both the automatic panel and group are enabled it is therefore possible to control its operation from both positions In case of an alarm with a shutdown of the motor low pressure high temperature etc
58. ion about the machine We advise you to pay attention to the pages concerning the security see page M1 1 MOSA All rights are reserved to said Company It is a property logo of MOSA division of B C S S p A All other possible logos contained in the documentation are registered by the respective owners The reproduction and total or partial use in any form and or with any means of the documentation is allowed to nobody without a written permission by MOSA division of B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal GE_ MS_ TS_ EAS 10 10 02 M1 01 GB GE MS_ TS EAS INFORMATION Dear Customer We wish to thank you for having bought from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and overhaul operations to turn to the nearest authorized Ser
59. ko Certification Norway NSAI Ireland OQS Austria PCBC Poland PSB Certification Singapore Asia SAI Global SFS Finland Irae SIO Slovenia SOS Switzerland SRAC Romania TEST Sy Petersburg YUQS Serbia and Mame Mia is represented m the USA by the Following partners AFAQ AIB Vinpotte International CIS DOS KEMA NSAL QM and SAI Global list of Cet partners is valid al ibe lime of issue of this certifocate Updated information is available under aun iqnel certificalon com pat AA sel Gianrenzo Prati President of CISQ gt i 2000 Cert 0192 3 MOSA has certified its quality system according to UNI EN ISO 9001 2000 to ensure a constant high quality of its products This certification covers the design production and servicing of engine driven welders and generating sets The certifying institute ICIM which is a member of the International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office and plant in Cusago Italy This certification is not a point of arrival but a pledge on the part of the entire company to maintain a level of quality of both its products and services which will continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance with the official procedures and in harmony with the MOS
60. le languages ltalian English French German Spanish Generator protection against OVERLOADS and 5 CIRCUITS with setting of the rated current of the generator setting of the short circuit current in percentage of the rated current value of the generator and a tripping delay timing of the protection device in tenths of a second Parameters Displayed The LCD shows data and information in graphic and alphanumeric forms Press the 4 or fl keys to view the data pages Press the or keys to see alternative data on the same page N B on the display it appears MAINS or GENERATOR for showing to whom the measure are referred The measure on the display are the followings Battery voltage and of the system Phase currents Phase and total active reactive and apparent powers Active reactive and apparent energy P F Power factor of each phase Energy contact maker Frequency of the generator Oil pressure instrument Water temperature instrument Fuel level instrument Engine RPM Number of successful starting attempts Number of failed starting attempts Number of total starting attempts Total hours of use Partial hours of use Hours left to maintenance KEYBOARD HELP key The illuminated LED means a help message is available By pressing the key a help message concerning the current operation is displayed ENTER and EXIT keys Press ENTER to con
61. lease call our Assistance Authorized Centers ACOUSTIC POWER LEVEL The machine respects the noise limits expressed in sound power given in the a m directives These limits can be used to judge the sound level produced on site For example the sound power level of 100 LWA The sound pressure noise produced at 7 meters distance is about 75dBA the limit value less 25 To calculate the sound level at other distances use this formula dBAy dBAy 10 log 2 x y Og SCA rx 2 At 4 meters the noise level becomes 75 10 log 80 dBA 11 07 06 84276 GB M gt Dimensioni Abmessungen MOSA Dimensions Dimensiones GE 275 VPS VPSX Mosa Rrev o 07 06 CF Dimensions WD MILES lol BLE WPS il 580 SILENCED L i Ed 100 _95 190 _ 655 372 _ 3630 V SILENCED 55 1190 878 1300 878 11 07 06 84276 CD o ELECTRICAL SYSTEM LEGENDE 1 4 02 06 CE Alternator Wire connection unit Capacitor Welding transformer Fuse 400V 3 phase socket 230V 1phase socket 110V 1 phase socket Socket warning light Hour counter Voltmeter Welding arc regulator 230V 3 phase socket Welding control PCB Welding current ammeter Welding current regulator Current transformer Welding voltage voltmeter Welding sockets Shunt D C inductor Welding diode bridge MOSA lt gt x lt lt gt
62. meter P 0 to P 29 Push F1 to display the setting F The display returns to menu mode if you have not used the pushbuttons for 30 seconds The list of the parameters follows means minutes and means seconds Some parameters may differ according to the programming done by the genset manufacturer 12 10 05 M39GB OSA MOSA 1 0 10 05 CE Display P 0 P 1 P 2 P 3 P 4 P 5 P 6 P 7 P 8 P 9 P 10 P 11 P 12 OFF P 13 P 14 P 15 PROTECTIONS EP6 ENGINE PROTECTION Parameter Default Remote Start Delay Timing Input 7 1 Range 1 59 secs or 1 15 mins Seconds or minutes of continuous REMOTE START command to initiate the automatic engine start see section 7 0 and P20 in this section Remote Stop Delay Timing Input 7 1 Range 1 59 secs or 1 15 mins Seconds or minutes of continuous absence of the REMOTE START command to initiate the stop cycle see section 7 0 and P 20 in this section Crank Timing Output 10 5 Range 1 20 secondsMaximum insertion time of the Starter Motor Engine Running Trigger Input 1 8 0 Range 3V 24V inh If the voltage of the Charger Alternator rises above the setting the Starter Motor is disconnected Rest Timing 3 Range 3 20 secs Time interval between starting attempts Starting Attempts 3 Range 1 10 This parameter sets the number of attempts in the automatic start cy
63. ng manual supplied Do not fill the tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditions use special winterized diesel fuels or specific additives in order to avoid the formation of paraffin leo 12 06 03 M20 R HO2 GB a CA Set up for operation MOSA 1 0 06 03 CF AR COOLING LIQUID ATTENTION Do not remove the radiator tap with the motor in operation or still hot as the liquid BEN coolant may spurt out and cause serious burns Remove the tap very caretully Remove the tap and pour the liquid coolant into the radiator the quantity and composition of the liquid coolant are indicated in the motor operating manual Replace the tap ensuring it is perfectly closed After refilling operations allow the motor to run for a brief time and check the level as it may have diminished due to air bubbles present in the cooling circuit restore the level with water To replace the liquid coolant follow the operations described in the motor operating manual GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a differential switch circuit breaker In these groups the generator star point is generally connected to the machine s earthing by employing the TN or TT distribution system the differential switch guarantees pro
64. ose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office etc The several operations concerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and inflamable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however compulsory to remove tank fuel engine lubricating oll cooling liquid from the
65. ose to the fire articular protection ear an autorespiratory mask when heavy smoke is present Useful warnings Avoid by appropriate means to have oil sprays over metallic hot surfaces or over electric ontacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low N WARNING THE MACHINE MUST NOT BE USED IN AREAS WITH WARNING EXPLOSIVE ATMOSPHERE 10 06 00 2 CD Es A GS INSTALLATION AND ADVICE GE MS TS O MOSA 1 0 11 99 INSTALLATION AND ADVICE BEFORE USE Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to GASOLINE ENGINES cause a dangerous increase of the temperature B Use in open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES Use in open space air swept or vent exhaust gases far from the work area gt Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose MOVES OFTHE MACHINE I At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE In spots where it often rains and or there are flooded areas do not put the machine 49 m inthe bad weather ane m in flooded places POSITION Place the machine on a level surface at a distance of
66. r trasvase bomba AUTO MAN MAN 0 0 MAN Controllo gruppo elettr GECO GECO generating set test Contr le groupe lectrogene GECO Control grupo electr geno GECO Potenz regolatore di tensione Voltmeter regulator Potentiom tre r gulateur de tension Potenc regulador de tensi n Selettore OFF ON DIAGN OFF ON DIAGN selector S lecteur OFF ON DIAGN Selector OFF ON DIAGN Protezione motore EP6 Engine protection EP6 Protection moteur EP6 Proteccion motor EP6 11 07 06 84276 GE 225 275 VPS VPSX E a z 5 m INTRODUCTION The GECO equipment entails a control unit for absolutely modern generators Its strong holds are the following Large size graphical display 95x45 mm to be able to display allthe electrical parameters at the same time with characters of 10mm The membrane keyboard has built in keys with relative indicator LEDs It also offers a high degree of reliability and ideal touch sensitive keys The HELP key with relative LED that flashes to point out that a message is to be read The use of the dater clock to set the weekly TEST and to display all the events that occur and that may be shown on the Display The control of 4 different mains generator line systems e N L1 L2 L3 eL 1 L2 L3 e L1 N L2 AMERICAN market e N L1 Operational temperature range from 20 to 60 C Protection rating IP64 5 possib
67. rating conditions attains 0 25 and the frequency is maintained constant in operation from no load to load isochronal operation POWER FACTOR COS o The power factor is a value which depends on the load s electrical specifications it indicates the ratio between the Active Power kW and Apparent Power kVA The apparent power is the total power necessary for the load achieved from the sum of the active power supplied by the motor after the alternator has transformed the mechanical power into electrical power and the Reactive Power supplied by the alternator The nominal value for the power factor is cos o 0 8 for different values comprised between 0 8 and 1 it is important during usage not to exceed the declared active power KW so as to not overload the electricity generating group motor the apparent power kVA will diminish proportionally to the increase of cos q For cos values of less than 0 8 the alternator must be downgraded since at equal apparent power the alternator should supply a greater reactive power For reduction coefficients contact the Technical Service Department START UP OF ASYNCHRONOUS MOTORS The start up of asynchronous motors from an electricity generating group can prove critical because of high start up currents the asynchronous motor requires 1 start up up to 8 times the nominal current In The start up current must not exceed the alternator s admissible overload curren
68. t for brief periods generally in the order of 250 300 for 10 15 seconds To avoid a group oversize we recommend following these precautionary measures in the case of a start up of several motors subdivide the motors into groups and set up their start up at intervals of 30 60 seconds when the operating machine coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit requires the start up of an asynchronous motor it is necessary to check that there are no utilities inserted into the installation which in the case of a voltage droop can cause more or less serious disservices opening of contact points temporary lack of power to control and command systems etc SINGLE PHASE LOADS Power to monophase utilities by means of three phase generators requires some operating limitations In single phase operation the declared voltage tolerance can no longer be maintained by the regulator compound or electronic regulator since the system becomes highly unbalanced The voltage variation on the phases not affected by the power can prove dangerous we recommend sectioning the other loads eventually connected GE_ Diesel engine The maximum power which can be drawn between Neutral and Phase start connection is generally 1 3 of the nominal three phase power some types of alternators
69. tection against indirect contacts In the case of powering complex installations requiring or employing additional electrical protection devices the coordination between the protection devices must be verified For the grounding connection use the terminal 12 comply to local and or current regulations in force for electrical installations and safety TS DSP GE Water cooled systems leo 12 06 03 M20 R HO2 GB D IM LI Es A c START AND stop MOSA REV 0 07 06 Check daily PU e ER Do not alter the primary conditions of regulation and do not touch the sealed parts The starting of the unit can be effected in 2 different modes 1 Start with EP6 key Engine Control Put the SWITCH BOARD selector on ON Turn the key the EP6 display shows only on the machines with mounted glow plugs for 5 secs the symbol UUUU then the message Sta appears the engine can be started for which turn the key on start and start the engine On the display the word Sta remains for about 20 secs then automatically disappears the engine must be started within 20 secs otherwise the EP6 blocks the starting and on the display the word fail appears Turning the key on OFF the EP6 is reset and a new starting cycle can be fixed Stop it is COMPULSORY to disconnect the load first then to stop the engine turn the key on OFF 2 Remote starting with TCM35 Put the SWITCH BOARD selector on
70. the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where itis prescribed by law Our products have been designed for the use of generation for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves MOSA from the risks which could happen or anyway from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working it is advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine fastenings holes electric or mechanical devices others if not duly authorized in writing by MOSA the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine ts Notice this manual does not engage MOSA who keeps th
71. there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 5 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE BATTERY The battery is charged automatically from the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 M43GB CD ESSA maintenance MOSA 1 0 09 05 CF N ATTENTION Maintenance operations on the electricity generating group prearranged for automatic operation must be carried out with the panel in RESET mode Maintenance operations on the installation s electrical panels must be carried out in complete safety b
72. tions OSA MOSA A Turn the KEY SWITCH to the ON position the Display and LEDs illuminate for 1 sec B Wait until the end of the LEDs test C Push the AUTO pushbutton as soon as possible otherwise after 20 seconds the EP6 enters the STARTING FAILURE the AUTO yellow LED will illuminate as described in the next section 7 1 REMOTE START SWITCH If the REMOTE START input is activated the AUTO yellow LED illuminates continuously and the display will indicate the count down of the internal start delay timer by means of the message MM SS Minutes and seconds The engine will start after the programmed start delay time If the REMOTE START is deactivated the EP6 drives the stop delay time The display will indicate the count down by means of the message MM SS Minutes and seconds and the AUTO yellow LED will flash The engine will stop after the programmed stop delay time Note start delay time see section 6 0 parameter P O Note stop delay time see section 6 0 parameter P 1 8 0 SAFETY High voltage is present inside the EP6 To avoid electric shock hazard operating personnel must not remove the protective cover Do not disconnect the grounding connection Any interruption of the grounding connection can cre ate an electric shock hazard Before making external connections always ground the PANEL first by connecting the control panel to ground 9 0 Automatic periodic TEST The EP6 do
73. to ground 5 Protection devices defective 5 Replace 6 Alternator not sparked 6 Carry out external spark test as indicated in alternator manual Ask for intervention of Service Department 7 Alternator defective 7 Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department jl n nl No load voltagetoolowor 1 Incorrect motor running speed 1 Regulate speed to its nominal no too high load value 2 Voltage regulating device where itis 2 Adjust regulator device as indicated assembled defective or requires in alternator manual or replace calibration 3 Alternator defective 3 Check winding diodes etc on alternator Refer to alternator manual Hepair or replace Ask for intervention of Service Department H dJ Corrected no load voltage 1 Incorrect
74. vice Centre where you will obtain a prompt and specialized intervention rs In case you do not profit on these Services and some parts are replaced please ask and be sure that are used exclusively original MOSA parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established ts The use of non original spare parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Before actioning the machine please read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify
75. y cutting off all external power sources ELECTRICAL POWER GROUP and BATTERY For the electricity generating groups prearranged for automatic operation in addition to carrying out all periodic maintenance operations foreseen for normal usage various operations must be carried out that are necessary in relation to the specific type of use The electricity generating group in fact must be continuously prepared for operation even after prolonged periods of inactivity MAINTENANCE GENERATING SET WITH AUTOMATIC BOARD EVERY MONTH AND OR AFTER WEEK INTERVENTION ON eae IGAR LOAD TEST or AUTOMATIC TEST cycle to NO LOAD WITH LOAD keep the generating set constantly operative Control of electrical connections and cleaning of control panel Check all levels engine oil fuel level battery electrolyte i X X necessary top it up o 3 Carry out motor oil change at least once a year even if the requested number of hours has not been attained 05 09 05 M43GB sere a MOSA STORAGE 1 0 06 00 GE_ MS_ TS In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion or damages to the machine 3 Have qualified personnel prepare the machine for storage GASOLINE ENGINE Start the engine It will run until it stops due to the lack
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