Lean MAST - ThomasNet
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1. 25 4 2 Visual Part Route 1129 m 1858902 2 H2 11223322 H3 1223322 441 o 1122333 5 ee Select a part or list of parts in the right corner list A line flow of the operation sequence is drawn in the layout The thickness of the lines indicates the volume of flow 26 5 0 Simulation Analysis Simulation analysis is contained in the flow tabs Simulation Graph Results Gantt Charts and Animation The Simulation requires the process data and layout The layout must contain at least one track section and all stations must be located on a track section Track sections must be intersected so any part sequence of operation have a defined traffic flow Simulation results only appear when a layout has defined flow through all operations 27 5 1 Simulation imdemo Masticansigma a hl 130ls Dose Model Capacity Layout Simulation Cost Data Simulaten Grech Resulte Gant Charte Animetion Ima Production Summary Inventory Summary Shft2 Day 2 Shft1 Dayz one 18539022 Day Shit 22332 Day 4 Shift Day 4 Shft2 amp Shft Da E Shft2 Average Ise MoxmunUss Cycks 213 50 273 0 l 1 z 1 I ahor and Slatinn ige Summay Name Taiget Fate Actual Rate Nare Move Shute lek r EB NODOT 25 4 10 2 9C N E Cell Op r 35 4 130 0 The simulation is run as needed when the tab is opened The simulation results are shown in four sets2. 20 2 GPERA4G 1 1 C 1 0 GF GPERATO_ 1 4 1 6 4 GPER2S0 1 1 1 s MAST Lean Sigma provides an interface to comma delimited data This format has a fixed format where each column contains specific data This format is used for both export and import To prepare a template of the format for the comma delimited data is to use the export of one of the sample models provided This export file format can be opened in Excel as a CSV file type Model calculations can be done and saved in the CSV file type Then this file can be imported into a new model to bypass the need to enter flow route data from the keyboard 2 0 Model Building The MAST Lean Sigma model contains three types of data These are flow route part details and workcenter details Each of these is described below 2 1 Flow Route Data SS RR 16 hl 130ls a 23 c Model Capacity Layout Simulation Cost Data Faw Route Feri Details Workeanter Details Leker Team Availabi ity Batch Staten Reliability Assorkly Disassembly Fat Operation LCADQ__ 01 JPERAIO BJFFQ304 OPERA2C OFERA30 OPERMO O6R___ OPERAEO OPERA7O OPERAS 11232 1 1 8 1 18 13 1 12 1 2 4 4 2 1 1858902 2 1 1 1 23 4 23 4 1 12 1 3 6 6 1 22332 Cl 8 13 8 13 3 l z l 24 42 l 223322 Cl l 3 l 16 2 15 2 l z l 240 1 3 l 78H 17 1 a 1 Pn 77 117 1 a ak 1 PAM ri 1 24 1 RR RR 1r 1 24 R 1 243443 C1 1 24 1 10 8 113 1 02 1 24 4 2 1 2770722 2 ima 1 8 1 4
3. Factories window click the Add button to bring up the Specify aNew Factory window Imdemo MAST Lean Sigma Be Hia aols Celle Model Capacity Layout Simulation Cost Data Flaw Route Peri Details Workc gt tor Dotai lac EMRE x Station R2 iability Aoccmbly Disassembly Fat Operation T tel OPERA20 OPEFA3 OPERA4O GER OPEAAGC OPER amp 70_ OPEFAS Cat Sumter 42 11232 GT 0 24 1858902 2 1 Dern Cl Juline e309 Nana 11 LiranarCamcor ee Factory Drec ory Create a name for the new factory and then click on the button to specify the location of the factory s data To edit a factory highlight the name of the factory in the Manage Factories window and click the Edit button This will bring up the Specify a New Factory window where the name and location of data can be changed 1 2 Create a Model Imdemo MAST Lean Sigma l2jx Fie 130ls Now Model Copy Model Ofer yout Simulation Cost Data Dedede Mul anter Details LekcrTeom Availabi ity Batch Etaten Reliability Asserklv Disassembly Amort from SFL Exsort to SPL BIFQ304 OPE3A2C OFER430 OPERA40 GER___ OPERAEO OPERa70_ OPERAS es 1 1 18 13 1 2 1 2 4 42 1 caret l 23 4 23 4 1 C2 l 3 6 6 l 1 R 1 Tak 144 17 1 74 47 1 Tnaort Moce From Sail Watch r1 1 q 1 16 13 13 1 aa 13 1 Exsort Moce To Sai Watch c1 1 8 1 25 2 25 2 1 2 1 3 4 38 1 Ee
4. a4 1 21 1 66 66 1 2 1 24 6 1 a1 1 24 1 10 8 133 1 2 1 24 42 1 27707202 1 1 0 1 42 42 1 42 1 Create aNew Model When Lean MAST starts a blank model appears See Section 2 0 for model building When a second model is opened then a second copy of MAST Lean Sigma is opened Use the task bar to switch between models The model name is printed at the top of each window Copy a Model Use File gt Copy model menu item This opens a second MAST Lean Sigma session and then use File gt Save As to rename the copy with a different name Use factory selection to move models to other factory directories and backups Delete a Model Use File gt Delete Model to remove a model from the factory directory 1 3 Open a Model Open Model x Factoy To open an existing model select File gt Open This will launch the Open Model window Select the factory and highlight the model before clicking the Open button to begin work in MAST Lean Sigma 1 4 Import Export Data MAST MGLEL Imdemo PART 1 11782 1HAMEOZ 2 22442 224422 77338 24334 243444 2777A r PICIE 427427 472427 4444 449444 194d 8 ety 1 2 7 4 4 4 8 17 33 35 33 4 14 23 8 4 INVENTORY CLASS 1 5200 5500 5152 5390 400 400 400 5200 S400 S5CC S3C0 S200 S200 S109 PARTS PER FALLETs1y1 1 1 1 1 1 1 LT STANDARD FELRS 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 Lana A pE WETO OT IE Tan EE P A E E ER A S PERAG 1 1E 25 3 GPFR amp Q T 1R
5. designates the actual time The Labor Time Maintenance designation is used when the operator is required at the station only for setup and repair times The Labor Time column is not used Workcenter The Workcenter designation is used when two flow centers are routed as one or the other or alternatives Place a value of one in the column of the flow centers that can be alternatives 14 2 5 Labor Team Availability S Imdemo MAST Lean Soma EEE EEE eee hl 1301s k ESEA Model Capacity Layout Simulation Cost Data Flaw Route Feri Details Workcenter Details Lekcr Team Availabi ity Batch Etaten Reliability Asserkly Disassembly er Cal Ore Unavailable Teams of operators 1 or more are assigned to service a set of stations Multiple teams can overlap their service and serve the same stations The list on the left indicates each Team name and the number of operators on each team The list on the right shows the shift pattern which describes the pattern of when the operator team is available and unavailable The Time column represents the length of time that an operator remains either available or unavailable until the state is changed The list also indicates the accumulated time from the beginning of the pattern and the time range in hours for each shift 15 2 6 Batch Imdemo MAST Lean Sigma rile 130ls C us Model Capacity Layout Simulation Cost Data Flaw R
6. task to show the percent of tasks completed at any point in time during the simulation To view a specific graph click on the item in the window directly to the right of the chart 29 5 3 Gantt Charts Z indemo mast rean sigma TP hl 130ls sl Model Capacity Layout Simulation Cost Data Simulatcn Grech Results Gant Charts Animation Aparasinate imerSercen poo Tick merke over 250 Eanes Ve gt 500 750 1000 1250 1500 7 i LCADO__ 01 1 OPERATO CE si S Sl aah mm E m a u 5 BUFFO30E OPERA20 1 s1 Sis s252 si S wm Eu Se Se a SSIS Sm NPFHAA O 2 l sa 5 i i BI 8 i OPENA fr E E DE E i I H f OF OPERAS OPERA O i 1 j I H OPERASO 1 P pa r a 500 750 1000 1250 1500 a 1 Cell 03er OOOO otot OCO fo crena A pco omore kooo Mol moro oo ooo A 21 A Gantt chart is a visual schedule of productivity Each line represents a different machine The width of each block represents the time each part spends on that machine and the color and hash code of each block represents a different part Using the color and hash code a part can be tracked to show how much time it spends at each machine 30 5 4 Animation Imdemo MAST Lean Sigma l2lx Hia I3ols celse Madel Capacity Layout Simulation Cost Data Simulaten Graph Results Gant Charte Animation Anination ID A Mast Animation Imdemo dulo hans Fite Wien
7. 2 42 1 4 2 1 2770726 2 1 1 r 1 78 78 1 C2 1 24 4 2 1 322322 ima 1 8 1 13 8 13 3 1 2 1 2 4 4 2 1 32022 1 1 0 1 24 24 1 2 1 I 4 0 1 INI 1 1 3D 1 1 4 11 4 1 02 1 24 4 2 1 44333 1 1 amp B 1 42 42 1 C2 1 1 3 1 552043 C41 1 8 1 6 6 12 1 2 4 6 1 Flow route data is added edited and deleted in the tab labeled Flow Route Each row in this table represents a product component or part The user can choose the level of detail for representation of products It is recommended that initial studies begin with as high a level of product definition as possible The bill of material is collapsed to a single level or only a few levels for major components and the flow routes represent the total process time at these levels Modeling strategies that use appropriate lending detail are an important aspect that is part of the training course Each column on the table represents a flow center or place where a process operation occurs 2 2 Adding Flow Centers Stations Imdemo MAST Lear Siama NZ zw zT Hz 130ls Isle Model Capacity Layout Simulation Cost Data FinwRnuta Feri Dateils Workcantar Details Lekcr Team Availabi ity Batch Stat cn Reliability Asserkly Disassembly Fat fineratinn PPFRAIN RFRA NPF NPFRaAN AFER___ NPFRAFN MPFRA N_ NFFRARI 11232 8 1 4 2 1858902 2 1 233 1 2302 1 2238 1 2334 3 i 1 243443 i 5 1 27707 22 2 5 1 27707 2E 2 1 322322 32322 l Brand 1 Alt 1
8. 3ols k lalem Madel Capacity Layout Simulation Cost Data Flaw Route Feri Details Workcanter Details LckcrTeom Availabiity Batch Etaten Reliability Asserkly Disassembly Labo Teams Slaions Nare 4af Stations Setup ime Labor eam LaborTme Labor Type b BUFFO2O4 1 0 0 Entre Operatior LIADO__ 1 0 0 Entre Oper amp ior OPEINC 1 3C Kell par 0 Mantenanne OPESA2C 1 ac Cell Cpar 0 slaitenarce m g mig 1 0 0 Entre Operatior OPERA4C 1 Cell Cpr 0 Yalntenanec OPESA6C 1 0 Cell Cpsr 0 Intre Operation OFE3A C 1 0 Cell Cpsr 0 Intre Operation OPESA8C l 0 Cell Cpa 0 Zilie Optadiur Wa 1 1i 1 Entre Operator Q63 1 0 0 Entre Operator The Workcenter Detail tab is used to define labor teams assign the teams to the stations flow centers set the number of stations machines in each flow center and set up time and workcenter designation Labor Teams Labor team is a group of operators who are assigned to a set of flow centers These operators can float to the stations as needed to perform flexible operations Each team is given a name and number of operators The number of operators represents the number of operators that are available each shift The total number of operators is the number of operations times the number of shifts Flow Centers Stations Flow Centers are defined with the number of stations setup time assigned labor team and work center designations The number of stations is the quantity o
9. Arad 1 1 1 1 1 1 1 1 1 1 I 1 1 1 Add Station Insztt Statior Delste Station Expurl L3 SP1 File Adding Flow Centers Click the right button of the mouse to open an option window This will provide options to add insert or delete a column in the table Once a column has been added then the name of the column will be the name of the flow center or station The data contained in the table is usually the total minutes of time required for the product component or part represented in the row to complete the process identified in the column This time is a per piece time and Kanban sizes will automatically adjust for total process time 10 2 3 Part Details Imdemo MAST Lean Sigma EE hla 130ls C es ta Model Capacity Layout Simulation Cost Data FlawRoute Feri Details Workosnter Details Leker Teom Availabiity Batch Etaten Reliability Asse rkly Disassembly Setto 0 o ne intemediat results Minutes Fal Jours Day fir Tod Days R Hol Stifis Day E Feicant to Simulate finn _ Kanban Nanz 2 Size E of Kankane 17232 18E8902 2 22 32 FFAS 22733 23234 242413 37707232 27707262 322322 32222 3423 44233 aha The Part Details tab adds data to define each row in the flow route table Each product in the flow route has the production quantity defined The top row of data boxes define the planning period in terms of hours per day number of days and number o
10. Hel ulo bans _ sS gulo Manz lt Aulo hans lt Aulo hans lt Aulu ha uz lt Aulo hana lt Aulohane Aulohan lt Aulo han lt Auln han lt Aulohan fe lt bulohan Malo hans D m uf iit om The Animation tab shows the movement of parts Kanbans and operators through the layout This is a play back of the simulated operation that produced the performance statements Select a part from the list and click the Run Animation button to view an animation for a specific part 31 6 0 Cost Data Pv Imdemo Masticansigma 2 hl 13ols Dose Model Capacity Layout Simulation Cost Data FRI Ball 44 24 Acual pred ichon tae sec for costing Station Laber Investor Sei Transpcrt Cveihzad Material Settings Q 1i o I i 0 300 C101 OPEFAII A I 1807 500 C7 OPEFA2J1 N i 322 154 2 38 OPEFA331 a I 461 538 1 625 OFLFA4 1 l 3 121 gon___ 1 3 l 0 104 OPEFABI 1 C 263 3 OPEFA73_ 1 10000 00 2 2 OPEFASII 10000 00 Cost Data tab is used to calculate actual best absorption of each part Annual Station Costs are entered to represent the operating cost and depreciation Labor is defined as an hourly cost Operating costs are listed with annual cost Then costs are totaled and the actual production rates and mix are used to calculate 100 absorption of this cost Less than 100 absorption of cost can be set by using manual efficien
11. Lean MAST User Manual CMS Research Inc 1610 S Main Street A Oshkosh WI 54902 Tel 920 235 3356 Fax 920 235 3816 cms cmsres com Table of Contents Title 1 0 Modeling Factories 1 1 Add Edit Factories 1 2 Create a Model 1 3 Open a Model 1 4 Import Export Data 2 0 Model Building 2 1 Flow Route Data 2 2 Add Flow Centers Stations 2 3 Part Details 2 4 Workcenter Details 2 5 Labor Team Availability 2 6 Batch 2 7 Station Reliability 2 8 Assembly 2 9 Disassembly 3 0 Capacity 4 0 Layout 4 1 Graphical Layout Definition 4 2 Visual Part Route 5 0 Simulation Analysis 5 1 Simulation 5 2 Graph Results 5 3 Gantt Charts 5 4 Animation 6 0 Cost Data ae COIDNAWE 11 13 15 16 17 19 20 21 23 24 26 21 28 29 30 31 32 1 0 Modeling Factories Lean MAST provides an easy to use modeling tool to design and plan lean manufacturing techniques through factory operations Using the data collected from process mapping Lean MAST provides a what if configuration of Kanban sizes and quantities flexible labor teams dedicated machines and product flows Lean MAST provides the roadmap for the transformation from a work order based production system to a production system that utilizes lean manufacturing techniques The benefits of Lean MAST are twofold First Lean MAST provides objective analysis in finding the best solution for lean application The best solution includes a combination of machines operat
12. a70_ OP Ra80 The Station Reliability tab allows the user to create and manage reliability patterns A Reliability Group is a user defined name for each reliability pattern Each station is assigned to a reliability group The list of feasible distributors is shown in the box on the left when one is selected its name will be displayed along with the definition for its parameters Each distribution has from to 4 parameters to describe its unique values for the specific application When the distribution has been identified column headings will appear indicating the specific parameters These parameter values are time related so they must be expressed in the same units used in all previous time related data 17 Imdemo MAST Lean Sigma Bea es pes hl 13ols b lalem Model Capacity Layout Simulation Cost Data Flaw Route Feri Detsils Workoontor Detsilo Leker Team Availabi ity Batch staten Reliability Ascovrkly Disassembly Feilure Distributior Ispair Dis ribution E Eficionzy Average Repair Time Jo oc E au Delete Station Name Relisbilly Giuup LADH 11 OP Ra10 BI FCS04 OPZRA2O OPZRA30 OF Na2e0 acn OPZRa60 OP Ra70_ OPZRa80 Efficiency and Repair Time A simple solution to modeling random downtime cycles is to use the Uniform distribution for both Failure and Repair When the uniform distribution is selected for both the only two parameters that are ne
13. cy percent overrides 32 Lean MAST Educating and Integrating Lean Project Members MS Research Inc 1610 S Main Street Oshkosh WI 54902 Tel 920 235 3356 Fax 920 235 3816 cms cmsres com 33
14. eded are Efficiency Percent and Average Repair Time The Efficiency Percent is the percent of time when the status is to be available The Average Repair Time is the average time that the station is unavailable while being serviced The range for minimum and maximum parameters to the uniform distribution equal to three times the average 18 2 8 Assembly Imdemo MAST Lean Sigma fil T3ols Delle Model Capacity Layout Simulation Cost Data How Route Hert Lietails Workcanter Jetails Lekcr eam Availabi ity Batch staten Keiabilty Asse rely sassembiy This data describes the relationship between component parts that comprise assembly parts On the left side of the screen is a list of Assembly IDs This is a list of the part IDs described in the part description data On the right is a column to enter the Component ID This response must be one of the part IDs described in the part description This response represents a component that is required to make an assembly Click on the Assembly ID that corresponds to the Component ID Then enter the number of the components that are required to make up an assembly in the Quantity column These screens repeat until a blank assembly ID is entered 19 2 9 Disassembly Imdemo MAST Lean Sigma fil T3ols Delle Model Capacity Layout Simulation Cost Data HowRoute Hert Lietails Workcanter Jetails Lekcr Ieam Ayalab ty Hatch state
15. ep process Step 1 Optional Import CAD drawing a Click Editing MAST Objects button to switch to Editing Other Objects mode b Use file menu load drawing menu items c Select file name that contains CAD image Note Only AutoCAD version 12 DXF format file works best Use CAD software to store drawing in this format before importing to MAST Lean Sigma Step 2 Add Track Section a Click to Editing MAST Objects mode Button in Right hand side must 24 be enabled b Click on Add Trk Sec button c Select Flow and click OK d Enter total distance click OK e Click on screen for left point or beginning of track section aside f Click on screen for right point or end of track section aside Step 3 Add Stations a Click on Add Station button b Select station from list click OK c Select location above below left right of track click OK d Click location of delivery point for the station This point must be located on a track section e Select a symbol for the footprint of the station This can be cancelled if a CAD drawing was imported f Click the location of the work tables for the station The point is used for animation when a part has an operation performed at the station This point can be located anywhere on the screen g Click the location where the operator stands when working at the station Use File menu Save to save the drawing CAD and edit features are available
16. f shifts per day The percent to simulate in the percentage of the planning period that the simulation is to be run Kanban Definition A Kanban is used to model a family for products parts in the flow route The Kanban usually has a common flow or sequence of operations among its members Each Kanban is assigned a unique name a size and number of Kanbans The name is given to each flow that is to be modeled Hint In the Flow Route text each column can be sorted by clicking on the operation name This sort is maintained in the part list in the product details tab Kanbans can then be identified for groups of products parts that share the same operations The Kanban Size is the number of products parts that travel through the process as a single unit This can be the batch size and represents the number of individual parts that can be held in the Kanban container 11 The number of Kanbans is the number of signal containers that are allowed in the flow loop This generally is determined from the capacity tab results and is used in the simulation The inventory level is determined by multiplying the Kanban size by the number of Kanbans Part Details The part column contains term data The quantity is the total number of pieces required in production for the time horizon described above Each part is then assigned to a Kanban by selection from a deep dorm box 12 2 4 Workcenter Details Imdemo MAST Lean Sigma Talsi hl 1
17. f duplicate machines work areas that are available to the parts Hint Flow modeling works best when stations that perform the processes are grouped into flow centers For example five drills are best represented as one flow center with five as the 13 number of stations It is common to identify each drill as a single flow center but then common product flows are not easily identified Setup time is the one time delay each time a new Kanban is delivered to the station This value is only used in simulation and does not influence capacity results A labor team is selected from the drop down box Multiple options are available to designate how the operations interact with the station These designations are defined in the Labor Time and Labor Type columns Labor Time and Labor Type The Labor Type Entire Operation designation is used when the operator is required 100 percent of the time the station operates This applies to fully manual machines The Labor Time field is not used The Labor Types Start Only designation is used when the operator is needed to load unload a part but the machine can operate on the part without the operator The Labor Time column designates the time the operator must be at the machine The time in the Flow Route Table designates the total cycle time for machine and external labor times A value for labor time less than one indicates a percent of the cycle time and a value greater or equal to one
18. ime are determined by approximation to a solution of Little s Law P I F These average and flow times are estimates useful in sizing staging areas and inventory levels The Labor Team and Station Loading is a list of labor teams showing target use The detail for each labor team shows the list of stations and its loading level Any word 21 level over 100 is not feasible to achieve The highest level represents the bottleneck of the process The Production Rate Inventory graph shows solutions to Little s Law P V F for all inventory levels The point on the graph shows the current results and changing the planning Luzon can change the focus along the curve 22 4 0 Layout Imdemo MAST Lean Sigma The layout adds the specific orientation of the station and distances to the process data The comprehension of layout data and process data are required for simulation The Layout button opens the layout definition window The flow route diagram opens the layout window and allows the visual view of part flow through the graphical layout 23 4 1 Graphical Layout Definition Imdemo MAST Lean Sigma J hla 130ls 121x D es tal Model Capacity Layout Simulation Cost Data Mast Graphic Background Imderno je Cdk View Dranirg Modfy Jumps Tods Objects Larcu Settings I1elo Cditing MAST Objects Relresh The definition of a graphical layout is done with a three st
19. n Reliability Asserkly Disassembly This data describes the relationship between component parts that comprise disassembly parts Each component must be described as a unique part type The components are not scheduled until the disassembly parts have been completed On the left is a list of Disassembly IDs In the Part column enter one of the part IDs described in the part description This response represents a component that is released from the disassembly Click on the corresponding Disassembly ID In the Quantity column enter the number of components that are released from the disassembly 20 3 0 Capacity Imdemo MAST Lean Sigma 15 x Hls 190ls celsa Model Capacity Layout Simulation Cost Data Production Capacity Karom gt Mequted rad Natsriloar Standard llor Tava lous Labor Team and Station Loading Nane y Target Lead Fous Cy TataHours E Cell Opor 1 A 89 1 3 B TOTaL 6 126 20 2 100 ajep uyur pu kapara De acer ver a ENT RD 16 2 Freernuy The capacity analyses in Lean MAST contain four components The Production Capacity is a list of Kanbans and the details of the parts arranged to each Kanban The blank line contains all parts not assigned to a Kanban The Total Hours column is useful to compare volume of flow for each Kanban The Inventory shows for each Kanban the quantity defined the average required and estimated flow cycle time The average and flow t
20. of data Production Summary shows the list of parts and completed production Each day shift has its own set of data and this is selected from the left hand column Inventory Summary shows the average use and cycle time for each Kanban These will not exceed quantity available set in the Product Details Tab Labor and Station Use Summary compare the target load to actual use levels Cart Summary shows the average time each cart spends moving waiting and unavailable during the simulation The total number of assignments each cart completes also appears along with the average time each assignment took An assignment is defined as a request to pick up and drop off a pallet 28 5 2 Graph Results Imdemo MAST Lean Sigma BE es hl 130ls clee Model Capacity Layout Simulation Cost Data Simulaten Grech Results Gont Charte Animction ayojduieg yuca J 430560 44092P402696368349326500 wmites Angu pps re J 430960 44032D402938368344920500 Minutes kaag una a 3 m DUF9IG4 9 CFERA20 CFER4 amp 30 CFER440 a CFCNA50 7 CFER amp 70_ CFER430 8 6J 5 4 N 0 480 9E0 144 1320 2400 28E0 3360 3643 4320 800 Minutes feng wien ay S Born nt enden a 0 480 960 144 1320 2400 2860 360 364 4320 2800 Minutes Each item can be graphed to show the percent of time the item was busy or occupied during the simulation A graph can also be constructed for each
21. ors inventory and processes that work with lean manufacturing Secondly the use of Lean MAST leads to consensus Having the project team on the same page is essential for a successful transformation Lean MAST roadmap has resulted with many successful lean transformations This user manual is organized into six sections There are model definitions model building capacity planning layouts simulation analyses and cost data Each of them is described in their own section 1 1 Add Edit Factories Lean MAST provides a means to organizing models into separate factories A factory represents a group or set of models and has its own path name All models in the factory are stored in the corresponding directory and a factory must be defined before any model can be saved or opened To add a new factory select Tools gt Edit Factories Imdemo MAST Lean Sigma es 3 HIE Trials b Edit Input Fic Yiew Iior Log M__ DeletsEiror Lag Layout Simulation Cost Data ie Diay Uslics Flz Workeenter Details Lecker Teom Availabi ity Batch Etaten Reliability Asserklv Disassembly edit Factories o RU soiling LCADQ _ Q acna OI Tags orcaaec Orcma0 jorema40 gen OPCNACO Ortnaro_ orcnso 11232 1 1 8 1 18 13 1 C2 1 2 4 42 1 1858902 2 Cl l 23 4 23 4 1 C2 I 3 6 6 I PPR 17 1 H 1 Tak 144 17 1 74 47 1 229922 ca 1 3 1 16 2 13 2 12 1 240 13 1 Brees Fa 1 a8 1 oA Pa 1r 1 a am 1 In the Manage
22. oute Feri Details Workcanter Detaile Lekcr Team Availabi ity Fetch Statcn Relisbility Asserklv Disassembly BachGroupSieo E I Cetch eset P Pet tty E aul Daite com Each batch is described as a single screen and additional batches are described in their respective screens After the data is entered the screen will refresh with the data for the next batch The batch data is terminated by entering a blank screen To describe a batch of parts the Part ID entered must match that for a given part type A list of part IDs is shown in a vertical list to the left along with the production requirement for each If the ID does not patch the response is ignored A part type can be removed from a batch by blanking out the Part response When all parts have been removed from a batch the entire batch is deleted and the next one is brought in its place when window is closed The number of parts that are to be scheduled as part of this batch must be entered in the Quantity column If multiple parts are simultaneously loaded on a pallet quantity still reflects the number of individual parts 16 2 7 Station Reliability Imdemo MAST Lean Sigma Ba ed es hla 130ls Delle Model Capacity Layout Simulation Cost Data Flaw Route Feri Details Workcanter Jetaile Lekcr Team Availabiity Batch Staten Reliability Accerklv Disassembly Failure Distributior Aapair Dierribution orno OrZNnae0 GBR OP Ra60 OP R
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