MCG 3900 - L&J Technologies
Contents
1. Customer Supplied PC Hardware Consult Factory All designs subject to change Certified dimensions and specifications available upon request 5911 Butterfield Road Hillside IL 60162 tel 708 236 6000 e fax 708 236 6006 Gz L amp J engineerin sales jtechnologies com www ljtec hnologies com ISO 9001 2008 C ertified Rev MCG 3900 3A i evolving 9 every ae2. The L amp J Engineering WINGauge Version 5 Inventory Management System isthe latestin a long line of tank gauging and inventory control and management productsfrom L amp J TechnologiesInc Asa state of the art Microsoft Windows application WING auge offers multi protocol multi loop real time gauging of an unlimited number of storage tanks covering the entire spectrum of storage facilities Version 5 wasdeveloped with flexibility in mind and the end usercan easily customize and fine tune the visual displays with WING auge s Dynamic Form Generator customize printed reports with the Dynamic Report Generator and easily setup communication with your gauging productsusing the Advanced Gauging Module Advanced client server technology and high relia bility multi server functions are available off the shelf aswell asnumerous database and extemal connectivity features 20 0 15 600 68 6 6 66 66 66 50 00 00 40 00 00 04 05 00 64 63 66 115 6 input Tank Detail Real Time evolving at every level EJ evolving at every level Seimei AC p z co M Ee Ee ca Fy F G H E aa a Sa eo oa a is os oe ee eee e Customizable Graphic User Interface e Multi Loop Multi Protocol Multi Vendor e Monitors up to 1000 Tanks on 32 loops e Multi Server Multi client Multi field e Supports L amp S M A R T Diagnostics e Supports Non L amp J Gauges amp Protocols e Sophisticated Connectivity Features e
3. 3900 Ge L amp J engineering Inventory Management System a evolving at every level Advanced Gauging Module The Advanced Gauging Module is a key component of the MCG3900 WINGauge It manages all communications to field equipment and host system devices such asa DCSor mainframe computer and provides precise control of field operations Up to 32 field loops are configurable for simultaneous gauging with any of the supported protocols and RS485 two wire multidrop mode is supported Interface Device Types Communications Protoc ols COM port Multiport I O L amp J Tankway 32nds USB port RS 485 L amp J Tankway Graycode Auxiliary Port GPE 31422 31423 RGL Communications Parameters Modbus Others Available Data rate 110 bpsto 115 Kbps See Ordering Guide for complete options Parity Odd Even or None Auto retry 0 to 255 retries Intergauge Time 0 5000 ms Interpoll Time 0 5000 ms Gauge Latency 0 500 ms Recycle Time 0 10 seconds RS 485 Multidrop Mode Port Address amp Intenupt optional Field Diagnostics For L amp J gauge typesthat support remote field diagnostics all SFl series products including the MCG1600SFl radar gauge WING auge will provide both live and historical diagnostic data This includes ata minimum polling rate and loop scan time field and gauge CPU power memory status live and accumulated communications status and many many other useful pieces of information all relating to the quality of acqu
4. Plug in Software Expansion e Multi Media and Relay Alam Outputs e User Definable Printed Reports e Printed Alam and Inventory Reports The MCG 3900 WING auge and LS field gauging equip ment are installed in a varety of industries wondwide Pharmaceutical food amp Beverage Bulk Liquid Storage Gs L amp J engineering MCG 3900 w evolving at every level Inventory Management System Software Features amp Functions Flexible User Configuration Desktop Layout Background Form Design and Printed Reports Field Loop Interface Control Client Server Operation Communications Protocol Software Plug ins Host Communications Alam and Tank Movement Colors Group Product Codes may be remotely updated via network Screen and Report layouts may also be remotely updated Dynamic Forms Generator The system administrator may easily modify the default displays or even create custom data entry and tabular display forms Forms automatically scale to the curent screen resolution Global colorthemes are also supported Dynamic Report Generator Version 5 now has the capability for producing custom printed reports Using the same technology as the Dynamic FormsGenerator completely user designed report layouts may be developed and installed into the main program smenusand toolbar This flexibility allowsthe MC G 3900 to easily handle reporting requirements not accommodated by the standard report library Dynamic Menu amp Tool
5. w evolving at every level Inventory Management System The Standard Package Includes But is Not Limited to The Following Features Alarm Generation Level HiHi High Low Low Low Temperature High Low Rate High Low Float Movement Communications Disc rete Inputs Color Controls Volume Configuration API Table Strapping Table Outage Mode Volumetrics Total Capacity Available Product Available Storage BS amp W Volume Bottom Volume Gross Volume Net Volume Volume Correction Factor Density API Gravity Levels Product Level Level SoftC al Level Offset BS amp W Level Temperature a Product Temp Temp SoftCal Temp Offset Flow Rate Current Rate Critical Time Rate Interval Floating Roof Correction Roof API Upper Critical Zone Lower Critical Zone Delta Volume Tank And Host Communications Gauge Address Gauge Type Loop Number ModBus D Tank I D Disc rete Input 1 Disc rete Input 2 Communications Status Field Loop Status Tank Activity And Movement Detection Tank Movement Level Active Level Inactive Time Active Time Inactive 5911 Butterfield Road Hillside IL 60162 tel 708 236 6000 fax 708 236 6006 Ga L amp J engineerin sales jtechnologies com am www ljtec hnologies com Mam ISO 9001 2008 Certified Rev MCG 3900 3A ai evolving 9 every pk MCG 3900 Gs L amp J engineering Inventory Management System Ss evolving at every level Report Generation Group Code Product Code Product Name Inventory Product Summ
6. ary Tank Summary Advanced Diagnostics SFl Series Gauges CPU Voltage CPU Temperature Emitter C urent Encoder Status Field Voltage Memory Status MCG1600SFI Diagnostics Over forty real time data items are available from the MCG1600SFI via WINGauge This provides the con trol room technician with a detailed view of the remote radar gauge soperation and programming Standard System Screens Active Tank Real Time Graphic Alarm History User Administration Alarm Summary Servo Gauge Control Communications Fault Site View Communications Log Software Calibration Softcal Conversions Strapping Tables Group amp Product Codes System Configuration Fast Gauge Tank Configuration Group Summary Tank Detail Group Summary Graph Tank Groups Online Help System Tank Parameters Inventory On Hand Tank Summary Level History Tank Trending MCG SFI Series Diagnostics User Login Volumes amp Rates Operator Log WinFlash MCG 3900 Tank Gauging System Includes e Windows Based System e 4 GB RAM Minimum e 160 GB or larger Hard Drive e 24 LCD e Mouse e Keyboard e Gauging Software Package Gz L amp J engineering 5911 Butterfield Road Hillside IL 60162 tel 708 236 6000 fax 708 236 6006 F evolving at every level BEAGE CIA Eo A Are CEOS roor orao Rev MCG 3900 3A Gs L amp J engineering MCG 3900 aa evolving at every level Inventory Management Syste
7. bar The pull down menu system and toolbar configurations may be modified at any time by the administrator Updatesto these crucial userinterface functionscan even be made remotely via a local area network LAN orthe Intemet SiteView Display Version 5 supportsa brand new user programmable SiteView display Thisscrollable zooming bird s eye view of a facility provides a complete real time graphical view of tank levels temperatures and alam status Site graphics may be provided in BMP or JPG graphic formats and may consist of satellite imagery CAD or scanned artwork or even a hand drawn picture Virtual tank objects can be applied to each image using standard drag and drop techniques Multiple views of different portionsofa particularfacility oreven multiple facilities may be displayed simultaneously on screen Trending Display ees Archived historical tank data may be viewed using the Trending Display Thiscolor coded display will graph multiple data itemssimultaneously and a mouse based pointersystem allowsthe operatorto determine the valuesof the selected data itemsat any point on the graph and the time at which the valueswere acquired Trending data isstored ina Microsoft Accesscompatible database 5911 Butterfield Road Hillside IL 60162 tel 708 236 6000 fax 708 236 6006 Ga L amp J engineerin sales ljtechnologies com www ljtechnologies com ISO 9001 2008 Certified Rev MCG 3900 3A I evolving 9 every e MCG
8. ired product data and overall gauge field integrity Storage facilities using non L amp J equipment can also benefit from this capability as field communication status is continuously monitored and logged by WINGauge Fault information isaccumulated and made available for display Advanced Network Module All WINGauge network services are routed through the Advanced Network Module WING auge systems which are configured asgauge serversuse the ANM to provide data services to remote networked client systems In addition this module supports high relia bility gauging with automatic failoverto a live backup server this requires the MC G3901 Automatic Switchover Unit Another powerful capability of the ANM is Multifield Integrated Gauging When operating in this mode live data from multiple remote gauge serversis integrated into a single composite view Multiple tank farmscan be monitored simultaneously asif they were a single facility GS L amp J engineerin 5911 Butterfield Road Hillside IL 60162 tel 708 236 6000 fax 708 236 6006 F evolving g every ng sales ljtec hnologies com www ljtechnologies com ISO 9001 2008 Certified Rev MCG 3900 3A Gs L amp J engineering MCG 3900 Na evolving at every level Inventory Management System Standardized Releases All WINGauge customers at a given software revision level will receive the same production program code Clientsand serversdiffer only in theirconfiguration and setup the actual e
9. m MCG 3900 Ordenng Guide MCG 3900 Inventory Management System Includes Windows Based System 4 GB RAM Minimum 160 GB or larger Hard Drive 24 LCD Mouse Keyboard Gauging Software Package MCG 3905 Industial Rack Mount Model Number Selection The model number will consist of a base number MCG 39XX followed by 10 digits These digits will represent 5 sets of option tables MCG 39XX AB CD EF GH IJ AB Number of Tanks G Remote Communication 00 1 25 Tanks Lo No Remote Communication 26 100 tanks Requires MCG 3200 Field 1 Modbus Output Binary RTU Slave Interface ortwo 3281 s a2 TopTech o 101 250 tanks Requires MCG 3200 eea Field Interface or four 3281 s 4 Dual Modbus Output Binary RTU Slave CD Printer 00 No Printer or Print Software Print Software Only Customer Supplied Printer 02 Color Inkjet Printer and Software EF Monitor H Communication Po sj Tankway Ti Varec wire sofware amp hardware 2 6PE31423 22 loop Cs 6PE31423 22 loop a fesas s 6PE31422 COMI No Hardware 00 No Monitor Customer Supplied 6 LSJ Tankway amp Remote MCG 3600 Communication R5232 o eieo o o e Varec 4Wie svarc Matix MCG 3901 SWITCHOVER 9 LSJ Tankway on RS 232 19 Rack amp Field Ports Ij Computer Options Drives MCG 3950 Client Software 00 Standard PC Software only uses Ethemet Connection 30 Standard PC with Tape Backup Drive 99
10. nagement System NA evolving at every level Remote Configuration All writeable data fields within the WING auge system can be remotely updated via the Automatic Configuration Importer plug in This is very useful for system administrators who want to modify the system configuration in real time without having physical access to the server Tank Transfer Monitorin Operators may use the system to monitor product transfers between tanks Completion of a transfer is automatically determined by the system and can be programmed to terminate based upon volume transfered oractual volume aswell as running time and ending time in any combination FastGauge High speed Pollin Where it is important to more precisely quantify the contents of a tank that isin motion a new high speed polling mode FastGauge is available This mode allows up to five tanks to be polled at a substantially higher rate while simultaneously continuing regular polling of gaugesthat are not in FastGauge mode Database amp Connectivity WING auge offers numerous connectivity options for accessing live and archival information In addition to the various plug ins available forsenaland network connection to host system and DCSequipment i e OPC Modbus TopTech Emark and others WING auge also hasoptionsto output data in text Microsoft Access XML HM Land several otherformats Custom driverscan be developed forany hostcommunication needs not served by the exis
11. or plug in will have an extra communications protocol available called simulated Any tank which is set to simulated will begin to generate slowly varying levels and temperatures Alarm generation will occur and trending data will be stored as well This is very useful for initial evaluation of the WINGauge product and also fortraining operations personnel without having to generate events using live gauging Alarm Outputs Se When specific alarm conditionsoccur WING auge will generate appropriate alarm sounds If the system client orserver is multi media equipped and has speakers one of three alam soundswill be produced depending upon the severity of the alarm condition These alarm soundsare stored asstandard Windows WAV files and may be customized If the gauging server is equipped with an MCG3281 Mini FIC WINGauge may be optionally configured to triggerthe 3281 s alam relay output when an alam condition occurs OPC Server WINGauge now supports real time OPC operation WINGauge functions asa standard OPC 2 1 compliant server Thisallowsany OPC client with properauthonzation to accesslive gauging and configuration information from any point on a LAN orthe Intemet 5911 Butterfield Road Hillside IL 60162 tel 708 236 6000 fax 708 236 6006 SG L amp J engineerin sales ljtechnologies com www ljtechnologies com ISO 9001 2008 Certified Rev MCG 3900 3A I evolving 9 every a MCG 3900 Ka L amp J engineering Inventory Ma
12. ting library During nomaloperation ofa WINGauge server a Microsoft SQLorAccesscompatible database isgenerated after each field scan One record exists in this file for each tank that is scan enabled and each contains overtwo dozen data fields ranging from the curent product level to the previousday s stock data This file willnever contain more than one record pertank A second database file isgenerated that is intended forlong term storage of tank gauging data This file is required by the trending graph display but may be accessed directly by the user The usermay configure the maximum number of daysthat will be stored in the file and the intervalat which new recordsare written and the specific data fields that are to be stored This capability is very useful for fulfilling both operational needsand legal documentation requirements Help System ee The entire usersmanual isavailable in the online help system Thishelp sytem providesa wealth of information about the operation and use of the WINGauge gauging system It is primarily intended for operations and maintenance personnel and doesnot include documentation on advanced administrator level functions Ke L amp J engineerin 5911 Butterfield Road Hillside IL 60162 e tel 708 236 6000 fax 708 236 6006 F evolving g every ng sales ljtec hnologies com www ljtechnologies com e ISO 9001 2008 Certified Rev MCG 3900 3A Gs L amp J engineering MCG 3900
13. xecutablesare identical Thisis very helpful for license auditing requirements and system upgrades Plug in Module Support Unique site specific or otherwise non standard features are typically implemented asa WINGauge Plug in module Plug ins are separate executable modules that are loaded automatically by WINGauge upon system startup Plug inscan be added at anytime aftera system has been installed and provide a way for a customerto leverage customized featureseven asthe main program is revised or upgraded Full Screen Kiosk Mode Often it is desirable for a client system to function asa mere data terminal that is the user should not be allowed accessto any Windows applications or features other than WING auge itself Kiosk mode hides the Windows Start Menu System Tray and Task Barand allows WINGauge to control the entire desktop Access Control System WING auge sportsa complete user amp group based accesssystem Usersare assigned to functional groups for example maintenance oroperatorsoradministrators and accessto specific system functionsiscontrolled via administrator assigned passwords Furthermore accesscan be controlled right down to the level of individual data entry fields e g level temperature gauge type etc Access timeouts can be specified ona useror group basis the system will automatically log off an inactive userto help prevent unauthorized use Tank Simulator Systems which are supplied with the Tank Simulat
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