millpwr g2 - Acu-Rite
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1. MILLPWR 2 or 3 Axes Control 3 Axes Readout ACU RITE SS d TON aTa POCO Sana A rogras i nde L rida BA AO AAA ALO Abd TA i Powerful conversational CNC retrofit system for knee and bed mills ACU RITE www acu rite com BT Boosting productivity is now POWERFUL EASY Make the MILLPWR amp 2 your go to choice for CNC retrofits Faster set ups shorter run times and a major boost in productivity are just one powerful easy retrofit away The new ACU RITE MILLPWR 2 control and retrofit kits can turn just about any knee mill into a powerhouse money maker USB and Ethernet compatible the new G2 features a bright 12 1 high resolution display 1 GHz processor and plenty of programming capabilities estimated runtimes expanded tool datum offsets enhanced tool paths a dxf converter plus much much more The MILLPWREG2 is a contouring control that enables you to program conventional machining operations right at the machine in an easy to use conversational programming language It is designed for both make it very easy to use Production knee mills and bed mills with up to 3 axes has increased due to the streamlined The bright display and 3D graphics m a igati f thank MILLPWRG2 was developed specifically for machinists navigation and faster set ups thanks where manual and automated operation are both useful and needed It s designed2. e 1 0000 Skew 0 08 Inch FLANGE 1 MPT G81 SET TOOL 62 BOLT CIRCLE STEP 3 Once the circular bolt hole pattern data has been entered into the form press the USE hard key and a graphic of the program is displayed FLANGE 1 MPT B81 SET TOOL BOLT CIRCLE 8 0080 ABS 882 Pe ETE ABS 0 0000 ABS END 0 5000 ABS PASS DISTANCE FEED 18 8 IPM STEP 4 Create a second cycle Adding a circular pocket that is mapped in real time within the help graphic screen Time 06 57 Tool 8 2508 inch Datum Scale 1 0089 Skew 0 80 Inch FLANGE 1 MPT 681 SET TOOL 082 BOLT CIRCLE 083 CIRCLE POCKET STEP 5 Tool paths are also displayed in 3D graphics that can be rotated and manipulated The program is ready to run Simply press GO ee Options Accessories Offline Software Knee Scale for Coupling Electronic Edge Finder This allows you to create Z Quill and W Knee G2 or Touch Probe programs on a Windows compatibile PC and permits those programs to be loaded into the MILLPWR 2 via USB or ethernet Upgrade Upgrading from an old MILLPWRII to MILLPWRG2 only requires the new G2 console and mounting arm This option provides the machine The stylus is deflected when it operator positional feedback on contacts the workpiece and the the control when the knee Is edge finder sends a triggering manual moved signal over the connecting cable The edge
3. ength offset type direction and speed RECTANGLES Pocket frame face and slot CIRCLES Pocket frame ring and helix HOLE PATTERNS Bolt hole patterns full amp partial circles linear row column rectangular frame and array z USB CONNECTIVITY FRONT amp BACK Common machining features are now as simple as press and go POSITION DRILL Drill bore and position LINES DIAGONALS Defined by from and to points or by angles ARCS Defined by from and to points or by sweep center and 3 point arcs BLENDS Insert a corner radius between two lines two arcs or a line and an arc Loading and off loading programs importing data via USB is now a plug and play convenience with USB ports located on both the front and the back of the new G2 control MILLPWR Specifications DRO Mode Multiple Datums Fixture Offset Skew Zero Reset Near Zero Warning 99 Yes Yes Yes PGM Mode Estimated Machining Time Graphic View Block Form Custom Pocket amp Islands Replication Repeat Rotate Mirror Engrave Line Arc Program Manager Navigation Long Program Names Program Preview Internal Storage Explode Step Reverse Step Path Shift Steps Auto Save Program Program Size Limit MPT only DXF File Import G code Program On Screen Help Parts Counter amp Clock Manual Auto Z Control Optional Stop G code Only Feed Override Error Compensation Yes 2D Line 3D Line 3D S
4. finder allows you to set datums quickly and easily without leaving marks on the workpiece MILLPWR 2 is backed by a comprehensive 2 year warranty and supported by a nationwide network of factory trained and certified distributors Our distribution network Is readily available to provide you with prompt delivery product training and skilled technical service Installation and support A TUVRheinland mal SAIS IS AME CE Medi j 877 920 2703 www acu rite com ACU RITE 333 State Parkway Schaumburg IL 60173 5337
5. olid Yes w User Override Yes Ramp Feed amp Optimized Path Yes Yes Tree w Program Type Filter Yes Listing Graphic w Estimated Machining Time 2 5 GB Flash User Hole Patterns amp Repeat Rotate Mirror 9999 Steps Yes Yes w Graphics Support User Manual Viewer Text amp Graphics Yes Yes 3 Axes Yes Potentiometer Linear amp Bidirectional Non linear Hardware Processor Display Remote Pendant Stop Go Housing Connections 1 GHz Celeron M 12 1 1024 x 768 TFT LCD Yes Die Cast Metal Bezel amp Back Ethernet USB x2 RS 232 BT 3D graphics system improves programming efficiency and accuracy Programming cycles use a simple easy to understand set Intuitive navigation menus eliminate of machinist language prompts accompanied by content specific help graphics Here is a step by step look at the the need for multiple 2A SES new G2 graphical interface as a simple bolt hole circle and pocket are entered SET TOOL I aa A STEP 1 All programs begin with the tool Parameters are entered in the middle column and are graphically supported in the right column for each field my L SET TOOL BOLT CIRCLE 8 8080 8 9080 Ei 0000 __ 0 5080 A ill g 2 8080 A 808 mat 308 5714 STEP 2 Select a cycle to be created In this case a circular bolt hole pattern Stop Time 81 19 Tool 0 2588 inch Datum 8 Scal
6. to maximize throughput by significantly reducing set up time scrap and John Reynolds Plant Manager other non productive operations thereby increasing your efficiency productivity and profitability to user friendly programming and expanded tool datum offsets A closed looped system with positioning feedback provided by ACU RITE precision linear encoders 1um 0 00005 resolution MILLPWR amp 2 also includes Position Trac M an advanced unique feature that enables you to easily quickly and accurately re establish work piece zero after shutting down or power loss MILLPWR Retrofit Kit CNC system for knee mills and bed mills Kit Includes os e Remote stop go switch e Ball screws e lum 0 00005 resolution precision linear encoders e Servo drives and motors e Motor mounting castings and hardware e Handwheels e Console and encoder mounting hardware e Machine specific bracketry Plus the G2 CNC control itself Easy to master programming improves efficiency profitability Standardized menus make It easy to program common features like lines arcs custom pockets bolt hole patterns and islands To add a feature to your program simply press a function key and then follow the prompts MILLPWR amp 2 also includes an engrave option for engraving alohanumeric characters vertically horizontally diagonally or along an arc TOOL Program tools by diameter l
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