EASY DUMP RD3100 / RD3106 - Par
Contents
1. U 26 ge Par Kan C O P A N Y Easy Dump 70 30 Lift With Bayne Hydraulic System RD3100 RD3106 30 Lite 7 TO LI 70 Cylinder Part Number Description 430000 Hydraulic Pump System DBBL Acting 1 2 430035 Hydraulic Kit for 70 30 Lift with System 3 440022 Solenoid Operated Diverter Valve 4 410139 28 Hydraulic Hose 5 410039 26 Hydraulic Hose 7 10 1 27 6 410033 36 Hydraulic H Par Kan C O N P A N Y Easy Dump Options Bayne Lift System Plastic Carts Model TL1128 Dimensions Length Width Height Weight Approx 165 Bayne Lift System Barrel Model Dimensions Weight Approx Lift Capacity Dumpover Height RD3100 RD3100 Divider RD3106 RD 3106 Divider DTL1128 Length Width Height Ibs 300 Ibs 1800 psi 63 75 RD3100 RD3100 Divider RD3100 60 40 Split RD3106 RD 3106 Divider RD 3106 60 40 Split Lift Capacity 300 Ibs 1800 psi Dumpover Height 63 75 Tarp System FOR EASY DUMP MODELS Hand Crank System 361700 Spring Retract System 361703 Lid System FOR EASY DUMP MODELS Plastic Lids Galvanized Lids Container Transport System Left Bracket Right Bracket RD31696L RD31696R Par Kan C O P A N Y Easy Dump Contact Information Par2. Kan Company Phone 1 800 291 5487 2915 West 900 South Phone 260 352 2141 Silver Lake IN 46982 Fax 260 352 0701 Contact Sales Department E mail Refusesales par kan com Website www par kan com 29
3. EASY DUMP RD3100 RD3106 Standard 60 40 Split 60 40 Divider 70 30 Split with Bayne USER S MANUAL Important Read User s Manual Completely Prior to Operating y Par Kan C O M P A N Y Par Kan Company Phone 1 800 291 5487 2915 West 900 South Phone 260 352 2141 Silver Lake IN 46982 Fax 260 352 0701 Contact Sales Department E mail Refusesales par kan com Website www par kan com Par Kan C O M P A N Y Easy Dump RD3100 RD3106 Standard 60 40 Split 60 40 Divider 70 30 Split with Bayne CUSTOMER SERIAL H Par Kan C O M P A N Y Easy Dump Table of Contents wa Product Information IA III Table of Contents Page 4 Warranty PODS Df General Specification and Features Page 8 Safety Precautions 54219 522 T Operating Precautions Page PE Operating Procedures Page 11 Maintenance and Storage Via Trouble Shooting 13715 Installation Instructions Page 16 17 Roll Tarp Installation Instructions Power Plant Page TO Replacement Parts Bayne Lift Replacement Parts OC PHP Decals Page 22 24 Electrical Schematics Page 25 27 Hydraulic Schematic
4. GPM 2 000 PSI Cylinders Bore 2 5 x 10 Stroke Maximum working Pressure 2 500 PSI Dimensions eg 3 Par Kan C O N P A N Y Easy Dump General Specifications and Features RD3100 Divider Dimensions Same as a standard 3100 Empty Weight Approx 1275 Ibs Capacity RD3100 40 RD3100 60 Frame Body Hydraulic Pump Cylinders RD3106 Divider Dimensions 3 cubic yards 1 cubic yard or 800 Ibs 2 cubic yards or 1200 Ibs Steel Tubing 6 X 3 Sheet Steel 12 gage Monarch M 3551 Double Acting 1 5 GPM 2 000 PSI Bore 2 5 x 10 Stroke Maximum working Pressure 2 500 PSI Same as a standard 3106 Empty Weight Approx 1325 Ibs Capacity RD3106 40 RD3106 60 Frame Body Hydraulic Pump Cylinders 6 cubic yards 2 4 cubic yard or 800 Ibs 3 6 cubic yards or 1200 Ibs Steel Tubing 6 X 3 Sheet Steel 12 amp 14 gauge Monarch M 3551 Double Acting 1 5 GPM 2 000 PSI Bore 2 5 x 10 Stroke Maximum working Pressure 2 500 PSI Par Kan C O M P A N Y Easy Dump Safety Precautions Hauling When traveling with the Refuse Dumper over rough surfaces or turning speeds should be reduced Always secure remote CAUTION DO NOT EXCEED THE GROSS VEHICLE WEIGHT G V W RATING OF YOUR TRUCK NEVER ATTEMP TO REACH OR GRAP OBJECTS UNDER THE HOPPER WHILE DUMPER BODY IS IN UPRIGHT POSITION OPERATING While dumping keep
5. LBS 250020 ncm COM PAN Y towing or servicing Silver Lake Indiana m www par kan com 250105 9 Pinch points watch your hands DECAL CAUTION STAND CLEAR e mes 7 _ mem MADEN mua 21 Par Kan C O M P A N Y Easy Dump Electrical Schematic RD3100 RD3106 GI NOR T y OW peser ee HERE De aj fes exem dwy 092 w aer WOW We MOTIE MOTIE JOZIDUUOZ 2999 2 NEES MON Ue 22 y um gt O NH P A N Y Easy Dump With Bayne Electrical Schematic RD3100 RD3106 VOW IG ly p 1101 Kan Par C 2 P A N Y Easy Dump 70 30 With Bayne Lift Electrical Schematic RD3100 RD3106 UPIME 3o IO ELA ARRE tam PUDONG E Ronwen ouieg daR dwng MON el LORDOUUOS LCS HT WOTEA w Te 24 B Par Kan C O M P A N Y Easy Dump Standard Hydraulic System RD3100 RD3106 25 Par Kan C O M P A N Y Easy Dump With Bayne Lift Hydraulic System RD3100 RD3106 af EL vener Cylinder 12 Volk 1 Uu L er Description Hydraulic Pump System DBBL Acting Hydraulic Hose Kit for RD3100 Bayne Lift Solenoid Operated Diverter Valve s ww
6. arms and hands away from any possible pinch points Be sure truck is on a hard level surface Observe all safety precautions listed in this manual No Riders Stand Clear of all moving parts while in operation Make no adjustments while hopper is in operation Do not touch or allow unit to come in contact with overhead electrical wires Never enter the hopper while unit is in operation Be aware of all information caution warning and danger signs on the unit Be aware of hot hydraulic fluid in case of a hydraulic line break Below 10 degrees F change the hydraulic oil to SAE 5W30 motor oil Unit must be secured while loading unloading or while in transit Do not load in excess of tire manufacturer ratings on the hauling vehicle The hauling vehicle must be of adequate capacity H Par Kan C O NM P A N Y Easy Dump Operatinq Precautions The operation of this unit must comply with all federal and state laws Observe all safety precautions listed in this manual Stand clear of all moving parts while in operation Make sure that unit body is returned to lower position for transit and stor age Check and make sure all hoses are secured and in good condition Turn the vehicle engine off and set the parking brake before operating Do not overload unit Max payload is 2 000 Ibs Make sure that unit body is returned to lower position for transit and stor age Do not exceed 3 gpm of hy
7. cording to truck manufacturers recommended maintenance Grease fittings every 6 months or as needed Use 2105 Sun hydraulic oil or compatible oil See Monarch manual for details Check for oil leaks Inspect for loose bolts Inspect safety mounting hardware for deformed or damaged components Inspect for damaged components Inspect and check that lights are working properly Seasonal Check List Clean battery terminals and electrical connections Inspect for damaged or cracked hydraulic hoses Changing of hydraulic oil multigrade AW hydraulic oil Wash and wax to maintain finish Check all fasteners for tightness 11 d 2 a l r Kan DEL Easy Dump Trouble Shootin Body will not lift If pump will not run Hydraulic oil over heating A Check fuse under pump cover assembly B Check power connections to pump C Check fluid level in hydraulic tank D Check the hydraulic hoses for leaks or loose connections E Ensure that the control box Wires are secure A Check fuse under pump cover assembly B Ensure that all battery con nections are secure C Check power connections to pump Dead heading pump 12 Visual Multi Meter Visual Multi Meter Visual Visual Visual Multi Meter Visual Multi Meter Visual Multi Meter Visual Multi Meter Replace fuse FUSE ATC 15 Tighten or clean as necessary Ti
8. draulic flow if using other hydraulic system 10 Easy Dump RD3100 RD3106 Operating Procedures Make sure unit is in good operating condition The refuse dumper must not be transported while the bin is in any position other than completely retracted This is known as the transit position Make sure at point of use the hauling unit is turned off parking brake set and unit is on a hard flat amp level surface Make sure that all local state and federal safety laws are followed Dispose of refuse in container as needed Do not over load unit by either weight or volume When emptying the refuse dumper make sure the hauling vehicle is turned off parking brake set and unit 1s on a hard flat amp level surface Stand away from unit in a safe area while bin is lifting Keep all body parts away from unit while in motion While bin is approaching the top most vertical limit be sure to slowly finish the dump so that the bin does not slam against the stop The RD3100 RD3106 hydraulic system should never be made to dead head for any period of time If at any time any remaining articles are lodged in bin return bin to transit position and dislodge or remove articles needed Never enter bin while in motion or in any position other than the transit position Repeat step 6 as needed When finished return bin to transit position and check around the hauling vehicle for debris that may have fallen in such a way that it w
9. e up the front mount holes with the holes on the refuse dumper frame Mark the front mount bolt hole locations on the truck bed 7 Remove front mounts and drill holes into truck bed using a 13 32 drill bit Be sure not to drill through any truck bed reinforcements vehicle electrical and mechanical systems 8 Bolt front mount brackets to truck bed Insert bumper into frame tubing Fig 4 9 Secure the dumper and bumper to the front mounts with the hitch pin assembly Fig 5 14 10 11 12 13 14 15 H Par Kan C O M P A N Y asy Dump RD3100 RD3106 Installation Instructions After the dumper is securely fastened to the truck bed attach the cable connectors to the power ground cable ends Feed the long power and ground cable underneath the truck bed and into the engine com partment near the truck battery Connect the long black ground cable to the negative post on the truck battery Connect the long red power cable to the positive post on the truck battery When install ing the fuse install the fuse as close to the power supply truck battery as possible The fuse holder should be mounted to a solid surface Connect the cable connector ends Be sure to connect the long red power cable to the short power cable connected to the pump solenoid Your refuse dumper is now ready for operation 3E Bo 7 gt Power Cable Ground Cable Y y Par Ka
10. ghten or replace as neces Sary Tighten or clean as necessary Replace fuse FUSE ATC 15 Tighten or clean as necessary Tighten or clean as necessary Do not continue running pump in the same direction after body stops moving Par Kan C O M P A N Y Easy Dump RD3100 RD3106 Installation Instructions 1 Position the rear mounting brackets on truck 39 from center to center of bracket and 2 from front truck bor to the rear edge of the brace Check underneath side of truck bed and make sure the mounting brackets are in a location that will allow enough room to attach the bolts and nuts without interfering with any truck bed reinforcements vehicle electrical and mechanical systems Fig 1 2 Mark the rear mounting bracket bolt hole locations on truck bed Fig 2 3 Remove rear mounting bracket and drill hole into truck bed using a 13 32 drill bit 4 Position the rear mounting brackets and bolt to truck bed 5 Slide the refuse dumper into truck bed so that mounting brackets are inserted into the frame tubes for correct position of the refuse dumper The rear edge of the refuse dumper and the box of the truck should be flush with one another Line up the front mount holes with the holes on the refuse dumper frame and mark the holes on the truck bed Fig 3 13 Par Kan C O M P A N Y Easy Dump RD3100 RD3106 Installation Instructions 6 Take the front mounts and lin
11. ly excluded hereunder Par Kan C O P A N Y Easy Dump General Specifications and Features RD3100 Empty Weight Approx 1150 lbs Capacity 3 cubic yards Frame Steel Tubing 6 X 3 Body Sheet Steel 12 gage Hydraulic Pump Monarch M 3551 Double Acting 1 5 GPM 2 000 PSI Cylinders Bore 2 5 x 10 Stroke Maximum working Pressure 2 500 PSI RD3100 60 40 Split Empty Weight Approx 1400 155 Capacity 2 5 cubic yards RD3100 40 1 cubic yard or 800 Ibs RD3100 60 1 5 cubic yards or 1200 Ibs Frame Steel Tubing 6 X 3 Body Sheet Steel 12 gage Hydraulic Pump Monarch M 3551 Double Acting 1 5 GPM 2 000 PSI Cylinders Bore 2 5 x 10 Stroke Maximum working Pressure 2 500 PSI Dimensions i 00 Par Kan C O N P A N Y Easy Dump General Specifications and Features RD3106 Empty Weight Approx 1350 Ibs Capacity 6 cubic yards Frame Steel Tubing 6 X 3 Body Sheet Steel 12 amp 14 gauge Hydraulic Pump Monarch M 3551 Double Acting 1 5 GPM 2 000 PSI Cylinders Bore 2 5 x 10 Stroke Maximum working Pressure 2 500 PSI RD3106 60 40 Split Empty Weight Approx 1400 165 Capacity 5 5 cubic yards RD3106 40 2 2 cubic yards or 800 Ibs RD3106 60 3 3 cubic yards or 1200 Ibs Frame Steel Tubing 6 X 3 Body Sheet Steel 12 amp 14 gauge Hydraulic Pump Monarch M 3551 Double Acting 1 5
12. n C O M P A N Y Easy Dump Roll Tarp Installation Instructions To Install the Hand Crank 361700 Roll Tarp follow these instruction 1 LO gt gt gt N 11 Using 1 2 X 1 bolts with a washer on each side attach the right and left mounting brack ets For the RD3100 units they require 2 bolts and the RD3106 require 3 bolts per bracket When mounting the brackets on the unit make sure the brackets are square to one another and secure to the container Mark the center of the middle roll tarp tube for later installation Install the roll tarp side with the handle first Please use the 3 8 bolts provided Slide roll tarp on tube until it reaches the handle Slide on middle tube until it reaches the center mark created earlier Slide on the last pipe Once pipes are slid into place attach the tarp to the passenger side mounting bracket Center Tarp on pipe usually 1 from each edge of pipe Run Self taping screws into the tarp on the handle side securing that end of the tarp Pull tarp to other side of the pipe and run self taping screws into the tarp and pipe securing the tarp on both ends Secure the center of the tarp by running self taping screws 1 ft Right and Left from the cen ter line of the tarp 12 The roll tarp is now mounted to the Easy Lift unit Par Kan C O M P A N Y Easy Dump Roll Tarp Installation Instructions To Install the Self Retracting 361703 Roll Tarp foll
13. ould cause a safety issue to vehicle or persons around vehicle Using Transport Brackets The transport brackets are to be used only with Par Kan Company s RL100 150 amp RL200 Other manufacturer s units have not been tested or approved for use with the RD3100 RD3106 The brackets are designed to transport EMPTY containers at 45 mph on a hard flat amp level surface The transport brackets must be used in conjunction with the refuse dumper bumper The lower mounting area is to be used with the RLIOO amp RL150 units only The upper mounting area is to be used with the RL200 unit only Make sure that all local state and federal safety laws are followed system which is attached to the dumper s frame The transport brackets have to be used in conjunction with containers that use trunnion washers or the container may become disconnected from the unit 10 Par Kan C O M P A N Y Easy Dump Maintenance and Storaqe Proper maintenance is an essential part of a long life for your refuse dumper As with any equipment the unit needs inspections lubrications and adjustments to keep it In good condition while providing maximum performance amp protection for the equip ment WARNING Before removing or installing any components be sure the truck is on hard flat level surface dumper body is in retracted position and power source is disconnected Daily Check List Check the battery ac
14. ow these instruction 1 2 Using 3 8 bolt provided bolt the roll tarp to the back panel of dump hopper Mount the 2 catch hooks to the rear side rails of the hopper 1 4 bolts with nylon lock nuts are supplied to attach these hooks The hooks will be used to hold the roll tarp in place while it is covering the container Attach the pull rope to the roll tarp material Install the roll tarp guide wheels Once the wheels are in place up a 3 16 allen wrench to tighten the set screws in place The roll tarp is now mounted to the Easy Lift unit 17 quu Par Kan C O M P A N Y Easy Dump Power Plant Part Number Description Description Cable 1 Welding Cable Red 3 1 2 ft Le sums ea 6 wedos cae tar e f emo renano Ls c mes tems not shown in full assembled state 18 j i MS Par Kan C O M P A N Y Easy Dump Replacement Parts 1 430050 Hydraulic Cylinder 2 1 2 X 10 I eese Suna Banger Wakawa Kur mu a a I I Kar wm ss 19 Par Kan C O P A N Y Easy Dump Bavne Lift Replacement Parts ume BewlierAseny ram 76 ponere wam SSS 20 Par Kan C O M P A N Y Easy Dump Decals BE CAREFUL GREASE N OVERHEAD WIRES 250057 Stand clear while CAREFUL machine is in operation 2 MAXIMUM CAPACITY 2000
15. s Options 1 Aa Contact Information Note This manual supersedes any other information supplied by Par Kan Company before this date and is good only for serial numbers listed in the manual 3 Easy Dump Par Kan Company One Year Warrant Par Kan Company s Easy Dump Equipment is warranted to the original pur chaser to be free from defects in material and workmanship for a period of one year from the date of purchase as dated on Easy Dump original invoice Par Kan will replace during the warranty period subject to an examination by an authorized representative of Par Kan any warranted part which proves defective in material and or workmanship under normal installation use and service Parts must be returned and transportation charges prepaid to our factory Any changes to the Easy Dump equipment as a result of modifications misuse abuse neglect accident vandalism fire flood other acts of God or improper installation will void this warranty If Par Kan receives notice of such defects during the warranty period Par Kan will either at its option repair or replace products which prove to be defective Other manufacturer s warranties may apply for parts purchased by Par Kan Par Kan makes no other warranty either expressed or implied with respect to this product Any spe cial incidental or consequential damages arising from any breach of warranty are spe cifical
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