Instant Air User Manual.
Contents
1. and like all of the included fittings it easily attaches to the quick connect fitting Once installed press the lever on the top to release the compressed air as needed e MAX CO2 CAPACITY 20 OUNCES e LIGHTWEIGHT ALUMINUM CYLINDER WITH ONE PIECE BURST DISK VALVE ASSEMBLY MEETS OR EXCEEDS ASTM F2030 00 e NOTICE CYLINDER REQUIRES FILLING WITH CO2 PRIOR TO OPERATION e IMPROPER USE FILLING STORAGE OR DISPOSAL OF THIS CYLINDER MAY RESULT IN DEATH PERSONAL INJURY AND PROPERTY DAMAGE e DO NOT ALTER THIS CYLINDER IN ANY WAY e DO NOT OVERFILL DO NOT EXPOSE PRESSURIZED CYLINDER TO TEMPERATURES IN EXCESS OF 130 DEGREES F e CYLINDERS EXPOSED TO A FIRE OR HEATED TO TEMPERATURES IN EXCESS OF 350 DEGREES F SHOULD BE CONDEMNED AND OR HYDROSTATICALLY TESTED PRIOR TO FILLING e TANK FILLING AND VALVE INSTALLATION REMOVAL MUST BE PERFORMED ONLY BY TRAINED PERSONNEL e DO NOT USE CAUSTIC CLEANERS e KEEP CYLINDER OUT OF REACH OF CHILDREN e THIS CYLINDER MUST BE FILLED ONLY BY PROPERLY TRAINED PERSONNEL IN ACCORDANCE WITH CGA PAMPHLETS P 1 AND G 6 3 AVAILABLE FROM THE COM PRESSED GAS ASSOCIATION INC FIFTH FLOOR 4221 WALNEY ROAD CHANTILLY VA 2051 2923 DO NOT ATTEMPT TO DISASSEMBLE REGULATOR TANK ADAPTER OR TANK VALVE IMPORTANT IF YOU EXPERIENCE A PROBLEM WITH YOUR WORLD PRO INSTANT AIR SYSTEM DO NOT DISASSEMBLE CONTACT WORLD PRO SERVICE DEPARTMENT AT 1 866 783 0513 IF THE BURST DISC RUPTURES You will know if t2. We RLD Tools com REFILLING YOUR 20 OZ TANK In order to fill your 20 oz tank to capacity WorldPro recommends chilling the tank before filling Additionally make sure that your 20 oz tank is com pletely empty as empty tanks are much easier to fill If you are not sure if the 20 oz tank is empty attach the blow gun attachment and press the CC to cono aiey drain the tank 1 For best results use a bulk tank with a siphon valve Install the proper fill adapter on the bulk cylinder Ensure the bulk cylinder is turned off before inserting the 20 oz tank which you are filling Ws 2 While holding the CO2 cylinder with both hands insert ja the tank into the fill adapter Begin to screw the tank in by turning the tank clockwise into the fill adapter Please ensure that you are standing to the side of the tank and not in front of it while filling 3 Continue screwing the small CO2 tank into the fill adapter until it does not turn any further 4 Turn on the bulk cylinder and begin filling the CO2 tank Please ensure that you are standing to the side of the tank and not in front of it while filling As you are filling the tank you will be able to hear a light gt hissing noise as the tank is filling As the tank reaches capacity the hissing noise will slow down This usually takes about 1 minute 1 5 Turn the bulk cylinder off by turning the knob clockwise F It is important to make sure the bulk tank is comple
3. he burst disc has ruptured if air begins to blow out of the side of the valve DO NOT ATTEMPT TO CHANGE BURST DISC UNTIL TANK IS COMPLETELY EMPTY 1 Remove burst disc by turning counter clockwise 2 Insert new burst disc provided with kit 3 Tighten burst disc until it is finger tight then take a 3 8 wrench and tight en 1 4 turn 5 2 KEEP TANK VERTICAL WHILE OPERATING While operating the World Pro Instant Air System make sure that the tank is vertical or close to vertical If the tank is not held at vertical or close to vertical during operation the nozzle may begin to freeze or the liquid CO2 may spill out into the regulator wasting CO2 and causing the system to operate inefficiently The provided waist clip will hold the tank vertical in most instances or alternatively the Instant Air System can be safely used while the tank is standing on the ground TANK MAY BEGIN TO FROST While operating the World Pro Instant Air System continuously you may find that the system will become very cold and begin to frost If this is the case set the tank aside and let it warm up for a minute or two After the frost begins to dissipate you will be able to begin again If the air is sputtering or not coming out at all the tank needs to warm for a longer period of time This type of frosting will only occur when you are operating the instant air continuously with no pause and is completely normal For example this can occur
4. ire fill nozzle The liquid CO2 originates in the 20 oz tank 17 2 Hard rubber blow gun tip and passes through the tank valve 14 The CO2 i E 3 Replacement burst disc enters the tank adapter 11 passes through the The World Pro Instant Air System includes a fill adapter for use with 4 Air fill needle World Pro Regulator pre set to 90 psi 10 From larger re fill tanks To install the fill adapter turn the adapter clockwise 5 Waist clip there the CO2 travels to the pneumatic hose 15 onto the bulk tank nozzle Make sure that you screw the adapter all the 6 Tire pressure gauge and then through the quick connect fitting 16 If way onto the bulk tank nozzle 7 Blow gun the pressure should build too high the burst disc 8 Bulk tank to 20 oz tank will rupture to safely relieve the pressure SPARE Refer to the back cover when filling the 20 oz tank fill adapter BURST DISC INCLUDED dc 6 TIRE FILL NOZZLE INSTALLATION To install tire fill nozzle plug the nozzle on to the quick connect fitting Once attached to the quick connect fitting press the tire fill nozzle to the tire valve To use fill needle provided with kit insert the needle in the object to be filled and hold the tire fill nozzle onto the fill needle Another way to use the fill needle is to depress the blow gun tip onto the needle STANDARD BLOW GUN INSTALLATION The Instant Air Kit comes with a standard blow gun attachment This handy fitting has many uses
5. tely turned off before you begin to unscrew the 20 oz tank Please ensure that you are standing to the side of the se tank and not in front of it ar 6 Next using both hands begin to unscrew the 20 oz tank by turning the tank counter clockwise Please ensure that you are standing to the side of the tank The best way to check the weight of a full tank is to set it on a scale An empty tank weights 28 oz or 800 grams A full tank should weigh just over 48 oz or 1370 grams If you find that you have over filled the tank attach the blow gun fitting and depress the trigger for a couple of seconds to let out some of the excess gas WeRLD World Tools com Instant Air Owners Manual Tasals cam i Instant Air mm World _ p m Tire repair kit 9a Rubber patch strings BLOW GUNTIP INSTALLATION 9b Rubber patch cement included with the Instant Air Kit is a small rubber tip used to aid in inflat ing certain recreational equipment The tip fits over the included blow 9d Tire plugger gun attachment as shown below 9c Tire rasp tool rubber tip removed standard tip a y rubber tip Instant Air CO2 tank 10 Regulator 11 Tank adapter 12 Burst disc 13 Pop off 14 Tank valve 15 Pneumatic hose 16 Quick connect 17 20 oz CO2 Tank Talec am Instant Air W RLD Ad royal LT eo z How It Works Accessories 1 T
6. when filling an air mattress or a tire INSTALLING REGULATOR The Instant Air regulator is installed by screw ing it onto the CO2 tank in a clockwise direc tion as shown to the right The regulator must be screwed all the way on until it no longer turns A REMOVING REGULATOR The Instant Air regulator contains an o ring that prevents leakage between the tank and the regulator When removing the regulator it is important to drain the air from the air hose to avoid damaging the o ring To drain the hose first turn the regulator counter clockwise two full turns Then use the blow gun attachment to release any air in the hose Once the air is released the regulator can safely be removed by unscrewing it in the counter clockwise direction FAILURE TO RELEASE THE PRES SURE FROM THE HOSE WILL DAMAGE THE O RING SPARE O RING INCLUDED
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