1609-IN013_-EN-P - Rockwell Automation
Contents
1. Allen Bradley Rockwell Software Automation 2 Bulletin 1609 Industrial Uninterruptible Power Supply Batteries Wiring and Installation Instruction for the UPS Only use battery wires that have been provided with the UPS Warning Do not service the 1609 SPD without disconnecting the power sources due to electric shock harzard for risk of severe injury or death 1 To access the battery compartment 2 Remove the battery container jumper and wire harness remove the three screws and the from the battery compartment Place the battery battery door container and batteries onto a flat surface Use the provided jumper wire to connect the batteries in series Connect the positive terminal red of the battery to the negative terminal black of another battery Connect the red wire of the harness to the positive terminal top red and the black wire of the harness to the negative terminal bottom black See photo below for details 4 To connect the batteries to the UPS insert the batteries into the battery compartment open the white connector retainer and connect the two cables together as shown in the photo below Publication 1609 IN013B EN P August 2012 DIR 10000234490 Version 01 Bulletin 1609 Industrial Uninterruptible Power Supply 3 Batteries Wiring and Installation Instruction for the UPS Cont d 5 To complete the battery installation close the white connector retainer and reattach the battery door with the three s2. 1 Connect the appropriate input power to the UPS s input Line Neutral and Ground terminals see Diagram 3 2 Connect the specified equipment to the UPS s output Line Neutral and Ground terminals see Diagram 3 Diagram 3 System Wiring NOILINN 4 JLOWIY i UNINTERRUPTIBLE p p 00 POWER SUPPLY INPUT OUTPUT N G L N G AC Input Publication 1609 IN013B EN P August 2012 DIR 10000234490 Version 01 Bulletin 1609 Industrial Uninterruptible Power Supply Service Instructions a Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from the batteries b When replacing batteries replace with the same number of the 1609 battery packs supplied by Rockwell Automation Q Warning Do not dispose of battery or batteries in a fire The battery may explode Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on batteries 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Do not lay tools or metal parts on top of batteries 4 Determine if battery is inadvertently grounded If inadvertently grounded remove source from ground Contact with any part of a grounded batter
3. Damage sustained in transit is not covered under warranty Allen Bradley Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1609 IN013B EN P August 2012 DIR 10000234490 Version 01 Copyright 2012 Rockwell Automation Inc All Rights Reserved Printed in China
4. Installation Instructions Allen Bradley Bulletin 1609 Industrial Uninterruptible Power Supply Cat 1609 B ATTENTION Please read and save these instructions This manual contains important instructions for the Bulletin 1609 Uninterrupt ible Power Supply Follow these instructions during the unpacking installation and maintenance of the UPS If you have a problem with the UPS please refer to this manual and the User Manual trouble shooting section before calling Technical Services Contents for UPS Include e Installation Instruction 1609 B USB Cable CD 1 Battery Jumper Wire inside the battery compartment Battery Harness inside the battery compartment Note Batteries are not included with the UPS NOILONNJ JLOWIY UNINTERRUPTIBLE POWER SUPPLY Additional Resources 1 Goto http www rockwellautomation com literature 2 Go to Search select Publication Number 3 Type the Publication Number in the search box and press enter 1609 INO14 1609 SPD Installation Instructions 1609 UM007 1609 UPS Management Software User Manual 1609 UM009 1609 UPS User Manual Install the 1609 UPS in the Appropriate Environment Do not operate the UPS where there is excessive dust or the temperature or humidity is outside the specified limits The maximum ambient temperature is 40 degree Celsius using the 1609 SBAT or 50 degree Celsius using the 1609 HBAT The maximum humidity specification is 95 RH Non condensing Rockwell
5. crews torque of 8 7 1 7 Ib in Mount the UPS The 1609 B products are designed to mount to heavy duty DIN rail see Diagram 1 below The 1609 B products are also designed with an option bracket assembly 1609 BRK that allows it to mount to either the panel or floor see Diagram 2 below Diagram 1 Standard DIN Rail Mount Publication 1609 IN013B EN P August 2012 DIR 10000234490 Version 01 4 Bulletin 1609 Industrial Uninterruptible Power Supply Hardwire UPS Wiring of the UPS should be performed by a qualified electrician using the appropriate wire gauges Selection of Cables AC Main Input Output Wiring for UPS Item Specification 14 AWG Wire conductor material Copper only Tightening torque for terminals 4 4 b in Warning To reduce the risk of fire connect only to a circuit provided with 20 amperes maximum branch circuit overcurrent protection in accordance with the National Electric Code ANSI NFPA 70 A disconnect switch shall be provided by others for AC output circuit To reduce the risk of fire connect only to a circuit provided with branch circuit overcurrent protection for 20 amperes rating in accordance with the National Electric Code ANSI NFPA 70 Connect Power and Equipment to the UPS Warning This UPS features Surge Protective Device SPD located on the top of the unit Please disconnect all power sources before servicing due to Electric Shock Hazard for risk of severe injury or death
6. s a USB communication port for the end user to connect with a computer The user may monitor all the UPS status through the USB port if the 1609 UPS Management ahs Software is installed in the computer The software is stored in the CD and can be found in the accessory bag Manual or Remote Enable Disable of UPS Output Selection The 1609 B UPS output is designed to be manually or remotely Enabled or Disabled User is required to enable or disable the remote function switch on the front panel BEV erence Selected DISABLE for Manual Enable Disable the UPS s Output Selected ENABLE for Remote Enable Disable the UPS s Output DISABLE ENABLE Manual Enable Disable Self test The Power Button on the front of the UPS is used to manually enable or disable the output of the 1609 B UPS To enable the 1609 B UPS press and hold the Power Button until one beep is heard To disable the 1609 B UPS press and hold the Power Button until three beeps are heard then release immediately takes approximately 3 seconds To perform a self test press and hold the Power Button until two beeps are heard then release immediately Publication 1609 IN013B EN P August 2012 DIR 10000234490 Version 01 Bulletin 1609 Industrial Uninterruptible Power Supply Remote Enable Disable An external switch connected to the Dry I O terminals 7 and 8 is required to remotely Enable or Disable the UPS output 8765432 1 HOOOOOOO To enable the UPS close the s
7. witch that is connected to the Dry I O terminals 7 and 8 To Disable the UPS open the switch that is connected to the Dry I O terminals 7 and 8 24 Vdc Display LED indicators LED The UPS is supplying utility power to the connected equipment see the User Manual trouble shooting section Gao The UPS is supplying battery power to the connected equipment Overload The connected equipment is drawing more than the UPS power rating allows see the User Manual trouble shooting section Replace Battery Battery The battery is disconnected or must be replaced x Disconnected see the User Manual trouble shooting section Block Diagram Input Backfeed Filter Relay Backfeed AC to DC Charger DCtoDC DC to AC Step Wave Publication 1609 IN013B EN P August 2012 DIR 10000234490 Version 01 7 Service ATTENTION Always disconnect the battery s before shipping in compliance with U S Department of Transportation DOT and IATA regulations The battery s may remain in the UPS If the UPS requires service do not return it to the dealer Follow these steps 1 Review the problems discussed in the trouble shooting section of the 1609 UPS User Manual to eliminate common problems 2 If the problem persists contact Rockwell Automation Customer Support at 440 646 5800 3 Pack the UPS in its original packaging Pack the UPS properly to avoid damage in transit Never use Styrofoam beads for packaging
8. y can result in electrical shock The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance Recommended Battery for use with the UPS Rockwell Automation battery catalog numbers 1609 SBAT and 1609 HBAT consists of the battery manufacturers listed below O Manufacturer Tye Rating B amp B Battery USA INC MH19884 Not for use in a computer room as defined in the Standard for the Protection of Electronic Computer Data Processing Equipment ANSI NFPA 75 Dispose of used batteries according to the battery instructions Publication 1609 IN013B EN P August 2012 DIR 10000234490 Version 01 5 6 Bulletin 1609 Industrial Uninterruptible Power Supply Dry I O Contacts There is one Remote Enable Disable Switch connection and 3 Dry I O Contacts available on the front of the UPS Do not apply external power to the Remote Enable Disable Switch however the 3 sets of Dry Contacts required external power supplies Contacts Rating is 1A 24 Vdc Each of the Dry Contacts is used to provide a remote status indication of the UPS as follows 8 765432 1 1 and 2 On Battery Contact NO PIO ooo 3 and 4 Low Battery Contact NO 5 and 6 Fault C C C C C C C O Indicates UPS has faulted see the User Manual trouble shooting section 7 and 8 Remote Enable Disable k Closed for Output Enable Open for Output Disable USB Communication Port The UPS support
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